WO2019062465A1 - 一种分段智能电磁加热辊 - Google Patents

一种分段智能电磁加热辊 Download PDF

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Publication number
WO2019062465A1
WO2019062465A1 PCT/CN2018/103287 CN2018103287W WO2019062465A1 WO 2019062465 A1 WO2019062465 A1 WO 2019062465A1 CN 2018103287 W CN2018103287 W CN 2018103287W WO 2019062465 A1 WO2019062465 A1 WO 2019062465A1
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WIPO (PCT)
Prior art keywords
roller
electromagnetic heating
segmented
induction coils
intelligent electromagnetic
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PCT/CN2018/103287
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English (en)
French (fr)
Inventor
傅保华
张珽
吴平聪
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喆能环保技术(深圳)有限公司
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Publication of WO2019062465A1 publication Critical patent/WO2019062465A1/zh

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/06Control, e.g. of temperature, of power
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/10Induction heating apparatus, other than furnaces, for specific applications
    • H05B6/14Tools, e.g. nozzles, rollers, calenders

Definitions

  • the utility model relates to a heating roller, and more particularly to a segmented intelligent electromagnetic heating roller.
  • the existing heating is mainly electric heating of the electric heating pipe, the rear end infrared box type and the ordinary quartz tube.
  • the conventional heating roller construction consists of an internal electric heating tube or an infrared tube, mainly by direct or indirect radiation.
  • Non-directional radiant heating and requires two or more heat transfer, low heat transfer efficiency and large heat loss.
  • the electric heating tube or the infrared tube is a fragile device, so the maintenance cost is high.
  • the technical problem to be solved by the present invention is to provide a heating roller capable of solving the disadvantages of low thermal efficiency, uniform heating portion, difficult temperature control, and high maintenance cost.
  • the technical solution adopted by the utility model to solve the technical problem is: constructing a segmented intelligent electromagnetic heating roller, comprising a roller body, a plurality of induction coils arranged in sections inside or outside the roller body, and fixedly supporting the induction coil a support structure and a control device for connecting and segmentally controlling the operation of the induction coil; generating a high-frequency alternating magnetic field when the induction coil is operated to generate an induced current on the roller body at a corresponding position to form an active heat generation .
  • the roller body includes a support for fixing the roller body, a roller disposed on the support, and a mandrel that is fixedly coupled to the support in the roller; the support structure The mandrel; the plurality of induction coils are sleeved side by side on the mandrel.
  • a thermal insulation layer is disposed between the inner sidewall of the roller and the induction coil.
  • the material of the mandrel is an insulating material, and the mandrel is provided with a plurality of grooves for the induction coil to be wound.
  • the roller body includes a support for fixing the roller body, a roller disposed on the support, a mandrel disposed at both ends of the roller and connected to the support, and disposed at the a support plate on an outer wall surface of the roller; the support structure is the support plate; and the plurality of induction coils are arranged side by side on the support plate.
  • the support plate is made of an insulating material and the support plate is provided with a plurality of grooves for fixing the induction coil.
  • a heat insulating cotton is disposed on the support plate and between the support plate and the induction coil.
  • the roller body is provided with a plurality of temperature sensors corresponding to the number and position of the induction coils and electrically connected to the control device.
  • control device comprises a number of intelligent power supply controllers correspondingly connected to the plurality of induction coils.
  • the intelligent power controller includes embedded control software, an IGBT power module, a digital signal processor, a time controller, and a temperature controller.
  • the segmented intelligent electromagnetic heating roller of the present invention has the following beneficial effects: the utility model has a plurality of induction coils arranged on the roller body and the induction coil is connected to the control device and the induction coil is controlled by the control device.
  • the high frequency alternating magnetic field is generated when the induction coil is operated to generate an induced current on the roller body at the corresponding position to form active heat generation.
  • the segmented intelligent electromagnetic heating roller adopts electromagnetic driving roller body to actively heat, reduces the number of heat transfer, improves the efficiency of heat transfer, reduces heat loss, and sets the induction coil by segmentation, so that the segmented intelligent electromagnetic heating roller The heating is uniform, and then connected with the control device, the temperature control of the heating process and the setting of different heating widths are realized, and the adverse effects such as shrinkage and deformation of the film edges are avoided.
  • FIG. 1 is a schematic structural view of a segmented intelligent electromagnetic heating roller of the present invention
  • FIG. 2 is a schematic view showing the structure of a roller body of a first embodiment of the segmented intelligent electromagnetic heating roller of the present invention
  • FIG. 3 is a schematic view showing the structure of a roller body of the first embodiment of the segmented intelligent electromagnetic heating roller of the present invention.
  • FIG. 1 and 2 show a first preferred embodiment of the segmented intelligent electromagnetic heating roller of the present invention.
  • the intelligent electromagnetic heating roller of the utility model changes the traditional electric heating non-directional heat radiation heating mode, and adopts electromagnetic driving to make the load itself actively generate heat, which reduces the key heat transfer process once or twice compared with the conventional heating plate, thereby improving the heat.
  • the transfer efficiency reduces heat loss, and the heating is more uniform by segment heating. It can be applied to different temperature curve settings on the same plate, suitable for heating of films of different widths, so that the quality of the film is also greatly improved. Guarantee.
  • the segmented intelligent electromagnetic heating roller of the present invention comprises a roller body 11, a plurality of induction coils 114 disposed on the roller body 11, and a support structure for fixedly supporting the induction coil 114. And a control device 12 for connecting and controlling the operation of the induction coil 114; the roller body 11 can form an active heat to heat the film; the induction coil 114 can generate a high frequency alternating magnetic field when working, and cut the roller body, so that An induced current is generated on the roller body 11 at the corresponding position to form active heat generation.
  • the control device 12 can realize segmented intelligent linkage control, so that the temperature and width of the heating process can be fully automatic and precise control, and the safety and energy saving degree of the segmented intelligent electromagnetic heating roller are improved.
  • the roller body 11 includes a support 111 fixed to the roller body 11, a roller 112 disposed on the support 111, and a mandrel 113 disposed in the roller 112 and fixedly coupled to the support 111;
  • the induction coils 114 are sleeved side by side on the mandrel 113.
  • the holder 111 can be used to secure the roller 12, which includes two support angles disposed at opposite ends of the roller 112, the support angles being fixedly coupled to the ends of the mandrel 113, respectively.
  • the roller 112 is made of a magnetic conductive metal material, and may have a hollow cylindrical shape, and the inner diameter of the roller 112 is larger than the diameter of the mandrel 113, so that the roller 112 can be rotated.
  • the mandrel 113 is a supporting structure of the induction coil 114; is made of an insulating material, and the insulating material is a non-magnetic high-strength high-temperature resistant material, and the mandrel 113 passes through the roller 112, and the length thereof is larger than the The length of the drum 112.
  • the mandrel 113 is provided with a plurality of grooves for the induction coil 114, and the groove can be used for fixing the induction coil 114 so that the position of the induction coil 114 does not change due to external force or temperature change, and then directly Controller.
  • An insulating layer is disposed between the inner side wall of the roller 112 and the induction coil 114.
  • the thermal insulation layer can block the heat transferred from the roller after heating, to protect the induction coil 114, to prevent the induction coil 114 from being aged by heat, and to have an insulating effect.
  • the thermal insulation layer may have a thickness of 5 mm to 30 mm.
  • the induction coil 114 is made of a high-temperature copper wire or a plurality of enameled wires.
  • the number of the induction coils may be two, three, four, five or more sets; in the embodiment, preferably, the induction coil 114
  • the number of the induction coils 114 is arranged side by side on the mandrel 113, and generates a high-frequency alternating magnetic field during its operation, and cuts the roller 11 so that the roller 11 produces a local minute eddy current. And rely on its internal resistance to actively heat up.
  • the induction coil 114 Since the induction coil 114 itself does not generate heat, the energy converted by the current flowing through the induction coil 114 is almost entirely used for thermal energy conversion, the energy loss is extremely small, the electrothermal conversion rate is as high as 98%, and the energy saving effect is higher than the conventional radiant heating. 40% or more.
  • the roller body is actively heated, the power density is adjustable, the thermal response is fast, the required temperature can be reached instantaneously, and the power density can be adjusted according to the speed of the rotation speed, and the temperature of the roller surface is accurately controlled within ⁇ 1 ° C.
  • the induction coil 114 is There is a gap between the rollers, so the induction coil 114 is not in contact with the roller, so that the risk of short circuit and electric leakage can be avoided, and the safety performance of the device can be improved.
  • the roller body 11 is provided with a plurality of temperature sensors 115 corresponding to the number and position of the induction coils 114 and electrically connected to the control device 12.
  • the temperature sensor 115 is capable of transmitting a temperature signal inside the drum 111 to the control device.
  • the control device 12 includes a number of intelligent power controllers 121 that are coupled to a plurality of induction coils 114. Each intelligent power controller 121 controls a group of induction coils corresponding to the number of the smart power controllers 121 and the number of the induction coils.
  • the smart power controller 121 and the induction coil 114 are provided with a current for transmitting current.
  • the intelligent power controller 121 can be externally connected to a PLC control system, and the PLC control system includes a touch screen human-machine interaction interface, and the PLC control system sets a temperature relationship between the temperature distribution width and the step temperature on the board through the programmable control module and according to the work requirements.
  • the curve, the heating time, and the signal fed back from the temperature sensor on the hot plate are automatically adjusted by the PID algorithm, and the signal is supplied to the intelligent power controller for output power control.
  • the intelligent power controller 121 realizes real-time intelligent control for the IGBT type digital intelligent heating controller and the PLC main control chip preset control program; the embedded power control module, the IGBT power module, the digital signal processor, the time controller, Temperature Controller. That is, the PLC provides a heating signal to the intelligent power controller according to the currently set parameters, and the digital signal processor of the intelligent power controller performs digital processing of the signal, and real-time collects real-time signals from the temperature controller for instantaneous processing, and adjusts the intelligence.
  • the parameters such as the number of power controllers 121, the amount of heating output power, or the duty ratio of the heating time are used to achieve a balanced distribution of heat in the heating section of the film roll, and the heating temperature is controlled according to a preset temperature curve.
  • the segmented intelligent electromagnetic heating roller can be intelligently controlled in sections, and the power adjustment and the heating time duty ratio are adjusted in sections, so that the heating can adapt to different heating width requirements.
  • the width of the film is small, only the induction coil 114 located in the middle is activated to operate, and the other induction coils 114 are not operated or intermittently operated, and the film roll surface other than the film width does not generate heat, which can achieve secondary energy saving and can not be solved.
  • the variable width causes the problem of high temperature on both sides: before the film passes, the heat is consistent from one end to the other in the axial direction of the roller body 11, and when the film passes, the film area in the middle takes away most of the heat, and appears. The phenomenon of heat at both ends in the width direction and the middle bottom.
  • the segmentation intelligent control can precisely control the surface temperature of the roller body 11 in the film covering area to ensure the uniformity of the temperature in the direction of the roller body in the film covering area, thereby ensuring uniform heating of the film and good consistency of shrinkage/drying
  • the roller body 11 includes a support 111 for fixing the roller body 11, and is disposed at A roller 112 on the holder 111, a mandrel 113 disposed at both ends of the roller 112 and connected to the holder 111, and a support plate 116 disposed on an outer wall surface of the roller 112.
  • the support plate 116 is a support structure of the induction coil; in this embodiment, the plurality of induction coils 114 are arranged side by side on the support plate 116, and the roller 112 is provided with a groove for mounting the support plate 116.
  • the material of the support plate 116 is an insulating material; and the insulating material is a non-magnetic high-strength high-temperature material, and the size and curvature thereof are matched with the body 11 .
  • the support plate 116 is provided with a plurality of grooves for fixing the induction coil 114, and can be used for fixing the induction coil 114 so that the position of the induction coil 114 is not changed by external force or temperature change.

Abstract

一种分段智能电磁加热辊,包括辊体(11)、分段设置在所述辊体内部或外部的若干感应线圈(114)、固定支撑所述感应线圈的支撑结构以及连接并分段控制所述感应线圈工作的控制装置(12);在所述感应线圈工作时产生高频的交变磁场,以在对应位置的所述辊体上产生感生电流形成主动发热。该分段智能电磁加热辊采用电磁驱动辊体主动发热,减少了热传递的次数,提高了热传递的效率,减少了热量损失,并通过分段设置感应线圈,使得该分段智能电磁加热辊加热均匀,再通过与控制装置连接,实现了对加热过程温度的控制,避免薄膜边缘产生收缩、变形等不利影响。

Description

一种分段智能电磁加热辊 技术领域
本实用新型涉及加热辊,更具体地说,涉及一种分段智能电磁加热辊。
背景技术
现有加热主要为电加热管隔空、后端红外线箱式及普通石英管等电加热。传统的加热辊构造是由内部电加热管或红外线管排布而组成,主要是通过直接或间接辐射。
技术问题
这种加热在实际生产中存在较多的缺点:
1、无方向辐射式加热,而且需两次及以上热传递,能量传递热效率低,热损耗大。
2、属于集中热辐射,加热不均匀,温控精度低,无法保证薄膜的质量。
3、电热管或红外线管是易损器件,所以维护成本高。
4、不能根据生产工艺改变加热板上的温度曲线。
5、对不同宽度薄膜无法进行生产工艺的调整,对超过薄膜宽度的薄膜温度无法调整造成热量损失并对薄膜边缘产生收缩、变形等不利影响。
6、加热过程热量控制不能精确、控制方法单一、智能化程度不高。
技术解决方案
本实用新型要解决的技术问题在于,提供一种能够解决热效率低、加热部均匀、温度难控制、维护成本高等弊端的加热辊。
本实用新型解决其技术问题所采用的技术方案是:构造一种分段智能电磁加热辊,包括辊体、分段设置在所述辊体内部或外部的若干感应线圈、固定支撑所述感应线圈的支撑结构以及连接并分段控制所述感应线圈工作的控制装置;在所述感应线圈工作时产生高频的交变磁场,以在对应位置的所述辊体上产生感生电流形成主动发热。
优选地,所述辊体包括固定所述辊体的支座、设置在所述支座上的辊筒以及穿设在所述辊筒中与所述支座固定连接的芯轴;所述支撑结构为所述芯轴;所述若干感应线圈并排套设在所述芯轴上。
优选地,所述辊筒内侧壁与所述感应线圈之间设有隔热保温层。
优选地,所述芯轴的材质为绝缘性材质,且所述芯轴上设有供所述感应线圈绕设的若干凹槽。
优选地,所述辊体包括固定所述辊体的支座、设置在所述支座上的辊筒、设置在所述辊筒两端且与所述支座连接的芯轴以及设置在所述辊筒外壁面上的支撑板;所述支撑结构为所述支撑板;所述若干感应线圈并排设置在所述支撑板上。
优选地,所述支撑板的材质为绝缘性材质且所述支撑板上设有固定所述感应线圈的若干凹槽。
优选地,所述支撑板上且位于所述支撑板与所述感应线圈之间设有保温棉。
优选地,所述辊体内设有与所述感应线圈数量和位置相对应且与所述控制装置电连接的若干温度传感器。
优选地,所述控制装置包括与所述若干感应线圈对应连接的若干智能电源控制器。
优选地,智能电源控制器包括嵌入式控制软件、IGBT功率模块、数字信号处理器、时间控制器、温度控制器。
有益效果
实施本实用新型的分段智能电磁加热辊,具有以下有益效果:本实用新型通过在辊体上分段设置若干感应线圈以及将感应线圈连接控制装置并由控制装置分段控制该感应线圈工作,使得该感应线圈工作时产生高频交变磁场,以在对应位置的辊体上产生感应电流形成主动发热。该分段智能电磁加热辊采用电磁驱动辊体主动发热,减少了热传递的次数,提高了热传递的效率,减少了热量损失,并通过分段设置感应线圈,使得该分段智能电磁加热辊加热均匀,再通过与控制装置连接,实现了对加热过程温度的控制和对不同加热宽度的设置,避免薄膜边缘产生收缩、变形等不利影响。
附图说明
下面将结合附图及实施例对本实用新型作进一步说明,附图中:
图1是本实用新型分段智能电磁加热辊的结构示意图;
图2是本实用新型分段智能电磁加热辊第一实施例的辊体结构示意图;
图3是本实用新型分段智能电磁加热辊第一实施例的辊体结构示意图。
本发明的最佳实施方式
为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本实用新型的具体实施方式。
图1及图2示出了本实用新型分段智能电磁加热辊的第一个优选实施例。
本实用新型的智能电磁加热辊改变了传统电加热的无方向热辐射加热方式,采用电磁驱动使得负载自身主动发热,比传统加热板减少了一次或两次关键的热量传递过程,从而提高了热传递效率,减少了热量损失,另外通过分段加热,使得加热更为均匀,可适用于同一条板上不同的温度曲线设定,适合不同宽度薄膜的加热,从而使得薄膜的质量也得到极大保证。
如图1及图2所示,本实用新型的分段智能电磁加热辊,包括辊体11、分段设置在该辊体11上的若干感应线圈114、固定支撑所述感应线圈114的支撑结构以及连接并分段控制该感应线圈114工作的控制装置12;该辊体11能够形成主动发热对薄膜进行加热;该感应线圈114工作时能产生高频的交变磁场,并切割辊体,使该对应位置的辊体11上产生感应电流形成主动发热。该控制装置12能够实现分段智能联动控制,使得加热过程的温度和宽度可以实现全自动精准控制,提高了该分段智能电磁加热辊操控安全性以及节能程度。
该辊体11包括固定在该辊体11的支座111、设置在该支座111上的辊筒112以及穿设在该辊筒112中与该支座111固定连接的芯轴113;该若干感应线圈114并排套设在该芯轴113上。该支座111可用于固定该辊筒12,其包括设置在该辊筒112两端的两个支撑角,该支撑角分别与芯轴113两端固定连接。该辊筒112采用导磁性金属材质制成,其可以呈中空圆柱状,且该辊筒112内部直径大于该芯轴113的直径,使得该辊筒112能够进行转动。该芯轴113为该感应线圈114的支撑结构;采用绝缘性材质制成,且该绝缘性材质为非导磁性高强耐高温材料,该芯轴113从该辊筒112穿出,其长度大于该辊筒112的长度。该芯轴113上设有供该感应线圈114绕设的若干凹槽,该凹槽可用于固定感应线圈114使感应线圈114的位置不会因外力或温度变化而变化,再通过直接外引到控制器。
该辊筒112内侧壁与该感应线圈114之间设有隔热保温层。该隔热保温层可以隔绝辊筒加热后传导过来的热量,以保护感应线圈114,避免该感应线圈114受热老化,还有起到绝缘的的效果。优选地,该隔热保温层的厚度可以为5mm~30mm。
该感应线圈114采用高温铜线或者多股漆包线制成,该感应线圈的数量可以是两组、三组、四组、五组或者多组;在本实施例中,优选地,该感应线圈114的数量为三组;该若干感应线圈114并排套设在该芯轴113上,且在其工作时产生高频交变磁场,并切割辊筒11,从而使该辊筒11产生局部微小的涡流,并依靠自身内阻主动发热。该由于该感应线圈114自身不发热,因此流过该感应线圈114的电流所转换的能量几乎全部用于热能转换,能量损耗极小其电热转换率高达98%,节能效果比传统辐射加热高出40%以上。该辊体主动发热、功率密度大小可调,热响应快,瞬间就能达到所需温度,并能根据转速快慢调整功率密度,保持辊面的温度精确控制在±1℃以内该感应线圈114与辊筒之间留有间隙,因此该感应线圈114不与辊筒接触从而可以避免了短路、漏电的危险,提高该设备安全性能。
该辊体11内设有与该感应线圈114数量和位置相对应且与该控制装置12电连接的若干温度传感器115。该温度传感器115能够将该辊筒111内部的温度信号传递给控制装置。
该控制装置12包括与若干感应线圈114对应连接的若干智能电源控制器121。该智能电源控制器121的数量与该感应线圈的数量等,每一台智能电源控制器121对应控制一组感应线圈,在该智能电源控制器121与该感应线圈114之间设有用于传输电流还有温度传感信号的连接线;在本实施例中,优选地,该智能电源控制器为三台,在其他一些实施例中,对该智能电磁加热辊进行分段加热部限于三段式、五段、七段式等多组并联;结合薄膜规格、属性、功率需求及设备结构,可实现更多组的并联自动组合控制。该智能电源控制器121可以外接PLC控制系统,该PLC控制系统包括触摸屏人机交互界面,PLC控制系统通过可编程控制模块并根据工作需要设定板上的温度分布宽度、阶梯温度等函数关系温度曲线,加热时间,并从加热板上温度传感器反馈的信号经过PID算法实现自动调节信号大小,将此信号提供给智能电源控制器进行输出功率控制。
该智能电源控制器121为IGBT式数字智能加热控制器与PLC主控芯片预设控制程序实现实时的智能化控制;其包括嵌入式控制软件、IGBT功率模块、数字信号处理器、时间控制器、温度控制器。即PLC根据当前设定的参数提供加热信号给智能电源控制器,智能电源控制器的数字信号处理器进行信号的数字化处理,并实时采集来自温度控制器的实时信号,进行瞬时处理,通过调节智能电源控制器121的开启数量、加热输出功率大小或者加热时间占空比等参数,来实现薄膜辊发热段的热量均衡分布,实现加热温度按照预设温度曲线控制。
该分段智能电磁加热辊可以分段智能控制,分区调节功率大小及加热时间占空比,使加热能适应不同加热宽度要求。当薄膜宽度较小时,只需启动位于中间的感应线圈114进行工作,其余感应线圈114不进行工作或进行间断工作,薄膜宽度以外的薄膜辊面不发热既可达到二次节能,又可解决无法变幅宽导致两侧温度超高的问题:薄膜经过前,在辊体11的轴向上从一端到另一端发热量一致,而薄膜经过时,中间有薄膜区会带走大部分热量,出现宽度方向两头热,中间底的现象。分段智能控制能可以对薄膜覆盖区的辊体11表面温度进行精确控制,保证在薄膜覆盖区辊体轴方向温度的均匀性,从而保证薄膜受热均匀,收缩/烘干一致性好。
图3示出了本实用新型分段智能电磁加热辊的第二实施例,其与本实用新型第一实施例的区别在于,该辊体11包括固定该辊体11的支座111、设置在该支座111上的辊筒112、设置在该辊筒112两端且与该支座111连接的芯轴113以及设置在该辊筒112外壁面上的支撑板116。该支撑板116为感应线圈的支撑结构;在该实施例中,该若干感应线圈114并排设置在该支撑板116上,该辊筒112上设有安装该支撑板116的凹槽。
该支撑板116的材质为绝缘性材质;且该绝缘性材质为非导磁性高强耐高温材料,其尺寸和弧度与该锟体11相适配。该支撑板116上设有固定该感应线圈114的若干凹槽,可用于固定该感应线圈114使该感应线圈114的位置不会因外力或温度变化而变化。
可以理解的,以上实施例仅表达了本实用新型的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制;应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,可以对上述技术特点进行自由组合,还可以做出若干变形和改进,这些都属于本实用新型的保护范围;因此,凡跟本实用新型权利要求范围所做的等同变换与修饰,均应属于本实用新型权利要求的涵盖范围。

Claims (10)

  1. 一种分段智能电磁加热辊,其特征在于,包括辊体(11)、分段设置在所述辊体(11)内部或外部的若干感应线圈(114)、固定支撑所述感应线圈的支撑结构以及连接并分段控制所述感应线圈(114)工作的控制装置(12);在所述感应线圈(114)工作时产生高频的交变磁场,以在对应位置的所述辊体(11)上产生感生电流形成主动发热。
  2. 根据权利要求1所述的分段智能电磁加热辊,其特征在于,所述辊体(11)包括固定所述辊体(11)的支座(111)、设置在所述支座(111)上的辊筒(112)以及穿设在所述辊筒(112)中与所述支座(111)固定连接的芯轴(113);所述支撑结构为所述芯轴(113);所述若干感应线圈(114)并排套设在所述芯轴(113)上。
  3. 根据权利要求2所述的分段智能电磁加热辊,其特征在于,所述辊筒(112)内侧壁与所述感应线圈(114)之间设有隔热保温层。
  4. 根据权利要求2所述的分段智能电磁加热辊,其特征在于,所述芯轴(113)的材质为绝缘性材质,且所述芯轴(113)上设有供所述感应线圈(114)绕设的若干凹槽。
  5. 根据权利要求1所述的分段智能电磁加热辊,其特征在于,所述辊体(11)包括固定所述辊体(11)的支座(111)、设置在所述支座(111)上的辊筒(112)、设置在所述辊筒(112)两端且与所述支座(111)连接的芯轴(113)以及设置在所述辊筒(112)外壁面上的支撑板(116);所述支撑结构为所述支撑板(116);所述若干感应线圈(114)并排设置在所述支撑板(116)上。
  6. 根据权利要求5所述的分段智能电磁加热辊,其特征在于,所述支撑板(116)的材质为绝缘性材质且所述支撑板(116)上设有固定所述感应线圈(114)的若干凹槽。
  7. 根据权利要求5所述的分段智能电磁加热辊,其特征在于,所述支撑板(116)上且位于所述支撑板(116)与所述感应线圈(114)之间设有保温棉。
  8. 根据权利要求1所述的分段智能电磁加热辊,其特征在于,所述辊体(11)内设有与所述感应线圈(114)数量和位置相对应且与所述控制装置(12)电连接的若干温度传感器(115)。
  9. 根据权利要求1所述的分段智能电磁加热辊,其特征在于,所述控制装置(12)包括与所述若干感应线圈(114)对应连接的若干智能电源控制器(121)。
  10. 根据权利要求1所述的分段智能电磁加热辊,其特征在于,智能电源控制器(121)包括嵌入式控制软件、IGBT功率模块、数字信号处理器、时间控制器、温度控制器。
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