WO2019056232A1 - Reaction vessel automatic loading device and sample analyzer - Google Patents

Reaction vessel automatic loading device and sample analyzer Download PDF

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Publication number
WO2019056232A1
WO2019056232A1 PCT/CN2017/102533 CN2017102533W WO2019056232A1 WO 2019056232 A1 WO2019056232 A1 WO 2019056232A1 CN 2017102533 W CN2017102533 W CN 2017102533W WO 2019056232 A1 WO2019056232 A1 WO 2019056232A1
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WO
WIPO (PCT)
Prior art keywords
cuvette
groove
transfer
automatic loading
loading device
Prior art date
Application number
PCT/CN2017/102533
Other languages
French (fr)
Chinese (zh)
Inventor
汪正国
翁彦雯
张志�
柴亮
王长安
王俊
Original Assignee
深圳迈瑞生物医疗电子股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳迈瑞生物医疗电子股份有限公司 filed Critical 深圳迈瑞生物医疗电子股份有限公司
Priority to PCT/CN2017/102533 priority Critical patent/WO2019056232A1/en
Priority to CN201780094006.1A priority patent/CN111033268B/en
Publication of WO2019056232A1 publication Critical patent/WO2019056232A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/02Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
    • G01N35/04Details of the conveyor system

Definitions

  • the present application relates to a sample analyzer, particularly for automatically loading a cuvette.
  • a one-time reaction cup is used for testing.
  • the automatic reaction device of the cuvette is mainly used to automatically arrange the bulk reaction cups added to the device by the user. And transport the arranged cuvettes to the designated location for use by the test system.
  • the cuvette automatic loading device first picks up a cuvette scattered in a designated container of the instrument by some means, and then transports the picked cuvette to the transport mechanism, and the cuvette in the transport mechanism is robot or other The device is taken for the next related operation.
  • the existing cuvette automatic loading device can successfully send the cuvette to the transfer mechanism for storage, there is still room for further improvement in its structure.
  • the present application provides a novel cuvette automatic loading device for preventing the reaction cup from being caught in the gap between the pickup blocks.
  • an embodiment of the present invention provides a cuvette automatic loading device comprising:
  • the picking mechanism comprising a driving structure and a plurality of picking blocks spaced apart on the driving structure, the picking block comprising a bearing surface for supporting the reaction cup, a baffle disposed opposite the bearing surface, and a connecting bearing surface And a connecting body of the baffle, the bearing surface, the connecting body and the baffle forming a receiving groove for accommodating the reaction cup, the accommodating groove has a cuvette inlet and a cuvette outlet, and the driving structure is opposite to the picking block Controlling the load-bearing surface of the pick-up block to pass through the silo obliquely upward from the lower direction for picking up, transporting and unloading the cuvette;
  • a transport mechanism having at least one reaction cup for storing a cuvette for placing a cuvette
  • the baffle has an upper damper surface opposite to the bearing surface, and at least one of the bearing surface and the upper damper has a chamfer outwardly disposed from the accommodating groove. It is used to increase the size of the opening of the accommodating groove.
  • the cuvette loaded by the cuvette automatic loading device has a suspension portion having a cross-sectional dimension d, and a cross-sectional dimension of a portion below the cuvette suspension portion
  • the load-bearing surface chamfer a range is selected to be: 0.5 (df) ⁇ a ⁇ 2 (df).
  • the range of the chamfer b of the upper dam is selected to be 0.5f ⁇ b ⁇ 2f.
  • the baffle, the connecting body and the bearing surface are of unitary structure.
  • the cuvette automatic loading device further includes a reversing mechanism disposed on one side of the picking mechanism for receiving and conveying the cuvette dropped from the picking block, the transfer mechanism Connected to the outlet of the reaction cup of the reversing mechanism.
  • the reversing mechanism includes a transfer groove disposed obliquely downward from a side of the pick-up mechanism, the transfer groove having a size allowing the reaction cup to extend from a portion below the suspension portion, And the width of the conveying groove is smaller than the width of the hanging portion on the reaction cup, and the conveying groove has a first groove bottom wall at least at an end close to the picking mechanism, and the distance from the bottom wall of the first groove to the upper edge of the conveying groove is smaller than the reaction The distance from the bottom of the cup to the suspension.
  • the bottom of the transfer groove is provided with a recess portion and/or a second groove bottom wall behind the first groove bottom wall, and the second groove bottom wall to the transfer groove
  • the distance of the upper edge located vertically above the bottom wall of the second trough is greater than the distance from the bottom of the cuvette to the suspension portion, the second trough bottom wall and the recess allowing the lower portion of the cuvette to naturally hang down within the trough.
  • the reversing mechanism has a substantially V-shaped guide groove, and the bottom of the guide groove communicates with the transfer groove and extends in the same direction as the transfer groove.
  • the silo has a first side plate disposed along a picking block track, the first side plate sealing a lower side of the receiving groove for preventing reaction
  • the cup falls out of the load bearing surface; the upper edge of the beginning of the transfer trough is substantially flush with the highest edge of the first side panel so that the cuvette that passes over the highest edge of the first side panel can fall into the transfer trough.
  • the transfer slot has a sliding zone adjacent to the pick-up mechanism and a buffer zone for buffering the cuvette, the buffer zone being engaged behind the sliding zone so that the cuvette can be moved from the sliding zone Enter the buffer area for queued cache.
  • the buffer area is provided with a storage state detecting unit for detecting whether the cuvette in the buffer area is arranged to a set position or whether a set number is reached, the storage state detecting unit And connecting to the control unit signal, so that the control unit stops the action of the driving structure after receiving the full signal from the storage state detecting unit.
  • the sliding zone is provided with a cuvette detecting unit, and the cuvette detecting unit is connected with the control unit for detecting whether a cuvette is moved from the sliding zone to the buffer zone.
  • the storage state detecting unit and/or the cuvette detecting unit employs a photosensor.
  • the first groove bottom wall is located in the sliding zone.
  • the picking block of the picking mechanism includes a bearing surface for supporting the reaction cup, a baffle disposed opposite the bearing surface, and a connecting body connecting the bearing surface and the baffle, the bearing surface
  • the connecting body and the baffle form a receiving groove for accommodating the reaction cup, and the receiving groove has a reaction cup inlet and a cuvette outlet, so that the reaction cup enters the accommodating groove and slides off from the accommodating groove to discharge.
  • the baffle and the bearing surface respectively form a limit position on the reaction cup from both sides, thereby preventing the reaction cup from falling from the baffle and the bearing surface to the adjacent picking In the gap between the blocks.
  • the present application provides a novel cuvette automatic loading device for limiting the angle of sway of the cuvette when it falls into the reversing mechanism.
  • an embodiment of the present invention provides a cuvette automatic loading device comprising:
  • a picking mechanism for picking up, transferring and unloading the cuvette
  • the reversing mechanism is coupled to the pick-up mechanism, and the reversing mechanism has a transfer groove disposed obliquely downward from a side of the pick-up mechanism, the transfer groove having a size allowing the lower portion of the cuvette to extend therein, and The width of the transfer groove is smaller than the width of the hanging portion on the cuvette, and the transfer groove has a first groove bottom wall at least at an end close to the pick-up mechanism, the first groove bottom wall The distance along the upper edge of the transfer tank is less than the distance from the bottom of the reaction cup to the suspension portion;
  • the transfer mechanism is coupled to the reaction cup outlet of the transfer tank, the transfer mechanism having at least one reaction cup for storing the reaction cup for placing the reaction cup;
  • the bottom of the transfer groove is provided with a recess portion and/or a second groove bottom wall behind the first groove bottom wall, and the second groove bottom wall to the transfer groove
  • the distance of the upper edge is greater than the distance from the bottom of the reaction cup to the suspension portion, and the second groove bottom wall and the recess allow the lower portion of the cuvette to naturally hang down in the transfer groove.
  • the reversing mechanism has a substantially V-shaped guide groove, and the bottom of the guide groove communicates with the transfer groove and extends in the same direction as the transfer groove.
  • the picking mechanism includes a picking block having a bearing surface for supporting the reaction cup and a lower bottom surface on the back surface of the bearing surface, the bearing surface and the lower surface At least one of them has a chamfer to increase the probability of the reaction cup entering the load bearing surface.
  • the cuvette loaded by the cuvette automatic loading device has a suspension portion having a cross-sectional dimension d, and a cross-sectional dimension of a portion below the cuvette suspension portion
  • the load-bearing surface chamfer a range is selected to be: 0.5 (df) ⁇ a ⁇ 2 (df).
  • the range of the chamfer c of the lower bottom surface is selected to be: 0.5f ⁇ c ⁇ 2f.
  • the transfer slot has a sliding zone adjacent to the pick-up mechanism and a buffer zone for buffering the cuvette, the buffer zone being engaged behind the sliding zone so that the cuvette can be moved from the sliding zone Enter the buffer area for queued cache.
  • the buffer area is provided with a storage state detecting unit for detecting whether the cuvette in the buffer area is arranged to a set position or whether a set number is reached, the storage state detecting unit And connecting to the control unit signal to feed back the storage state of the buffer area to the control unit.
  • the sliding zone is provided with a cuvette detecting unit, and the cuvette detecting unit is connected with the control unit for detecting whether a cuvette is moved from the sliding zone to the buffer zone.
  • the storage state detection list The element and/or cuv detection unit uses a photoelectric sensor.
  • the first groove bottom wall is located in the sliding zone.
  • the picking mechanism includes a driving structure and a plurality of picking blocks spaced apart on the driving structure, the picking block having a bearing surface for supporting the reaction cup, the driving The structure controls the picking block such that the bearing surface of the picking block can pass through the silo obliquely upward from the bottom direction for picking up, transporting and unloading the cuvette;
  • the silo has a first side disposed along the movement track of the picking block a plate, the first side plate enclosing a side of the reaction cup outlet of the pick-up block to prevent the reaction cup from falling out of the bearing surface;
  • the upper edge of the start end of the transfer groove is substantially flush with the highest edge of the first side plate So that the cuvette that has passed the highest edge of the first side panel can fall into the transfer trough.
  • the drive structure comprises a motor and a conveyor chain or timing belt driven by a motor, the pickup block being fixedly mounted on a timing belt or a drive chain.
  • a stirring mechanism having a stirring block installed in the silo for agitating the cuvette and allowing the cuvette to enter the bearing surface .
  • the agitating block is disposed along the picking mechanism such that the agitating block has at least a first motion trajectory that is substantially the same as the direction of movement of the bearing surface.
  • the silo is enclosed with the bottom of the pick-up mechanism to form a stirring chamber, and the agitating block is disposed in the stirring chamber and arranged side by side with the pick-up mechanism.
  • the transfer mechanism comprises a mount, a rotary disk and a transfer motor, the rotary disk being rotatably disposed in the mount, the rotary disk having at least one reaction cup position,
  • the rotating disk is mounted on the transfer motor, and the control unit is connected to the transfer motor for controlling the rotation of the transfer motor; the control unit detects the out-of-step signal of the transfer motor and drives the transfer motor to reverse After the distance is set to the rotation, the rotation is forward, and the control unit controls the transfer motor to turn on the change during the forward rotation of the transfer motor; when the control unit receives the signal of finding the zero position, the normal rotation of the transfer motor is controlled.
  • the control transfer motor stops working and issues a prompt message.
  • the transfer groove of the reversing mechanism has a size that allows the lower portion of the cuvette to protrude, and the width of the transfer groove is smaller than the width of the hanging portion on the cuvette, so that the cuvette falls into the transfer groove.
  • the suspension portion of the cuvette can be hung on the groove wall of the transfer groove, and the portion below the cuvette suspension portion projects into the transfer groove, so that the cuvette slides on the transfer groove through the suspension portion.
  • the reaction cup falls into the transfer tank, it oscillates substantially in the transfer groove around the suspension portion. Once the swing is too large, the reaction cup will slide out of the transfer tank.
  • the transfer groove of the embodiment has a first groove bottom wall at an end close to the pick-up mechanism, and the distance from the bottom wall of the first groove to the upper edge of the transfer groove is smaller than the distance from the bottom of the reaction cup to the hanging portion, so that the reaction cup swings When it reaches a certain angle, it will be blocked by the bottom wall of the first groove, so as to avoid its swinging too large.
  • the present application provides a novel sample analyzer comprising the cuvette automatic loading device according to any of the above embodiments and a transfer mechanism for moving the cuvette provided by the cuvette automatic loading device Go to other locations.
  • FIG. 1 is a schematic structural view of an embodiment of an automatic loading device for a reaction cup of the present application
  • Figure 2 is an exploded view of the embodiment of Figure 1;
  • FIG. 3 is a schematic structural view of a picking block and a chain of the picking mechanism of the present application.
  • Figure 4 is a partial enlarged view of the structure shown in Figure 3;
  • Figure 5 is a schematic view of an embodiment of a picking block of the present application.
  • Figure 6 is a top plan view of an embodiment of the cuvette automatic loading device of the present application.
  • Figure 7 is a schematic view of an embodiment of a cuvette of the present application.
  • Figure 8 is a schematic view of an embodiment of a transfer tank of the present application.
  • FIG. 9 is a schematic diagram showing the position setting of a transfer slot in an embodiment of the present application.
  • Figure 10 is a partial enlarged view of the structure shown in part C of Figure 9;
  • Figure 11 is a schematic view showing another embodiment of the picking block of the present application.
  • Figure 12 is a schematic view showing the structure of the picking block and the chain of Figure 11;
  • Figure 13 is a schematic view showing the cooperation of the stirring block with the silo and the picking mechanism in an embodiment of the present application
  • FIG. 14 is a flow chart of a method for self-recovery of a transport mechanism in an embodiment of the present application.
  • the first embodiment provides a cuvette automatic loading device which can automatically load the cuvette so that the disordered cuvettes are finally arranged in a certain order for subsequent operation.
  • the cuvette automatic loading device 1 includes a silo 101, a picking mechanism 102, a reversing mechanism 103, a transport mechanism 104, and a control unit (not shown).
  • the control unit is used to control the picking mechanism 102, the reversing mechanism 103, and the transport mechanism 104.
  • the silo 101 is used for storing a disordered cuvette having an accommodating chamber having an open opening, which allows the operator to pour the bulk cuvette into the accommodating chamber.
  • the open opening may also be provided with an openable lid such that the open opening is closed when no cuvette is added.
  • the silo 101 may be in the shape of a large upper and lower, and the open opening is provided at the upper portion such that the open opening has a sufficient size to allow the operator to add the cuvette.
  • the picking mechanism 102 includes a driving structure 1022 and a plurality of picking blocks 1021 spaced apart from the driving structure 1022 for picking up the reaction from the silo 101 during the moving process. cup.
  • the pickup block 1021 includes a bearing surface 1021A for supporting the reaction cup, a baffle 1021B disposed opposite the bearing surface 1021A, and a connecting body 1021C connecting the bearing surface 1021A and the baffle 1021B.
  • the bearing surface 1021A, the connecting body 1021C, and the baffle 1021B may be integrally formed, or may be formed by fixing the separated bearing surface 1021A, the connecting body 1021C, and the baffle 1021B to each other.
  • the bearing surface 1021A may be a face or faces of the load-bearing body 102D.
  • the load-bearing body 102D may be a plate-shaped body or may have any other shape.
  • the bearing surface 1021A, the connecting body 1021C and the baffle 1021B form a receiving groove 1021K for accommodating the reaction cup.
  • the receiving groove 1021K is disposed obliquely downward as a whole, and has a cuvette outlet 1021H for the reaction cup to fall. Thereby, the cuvette can be slid down from the accommodating groove 1021K under the action of gravity.
  • the cuvette outlet 1021H is typically located on the lower side of the receiving trough 1021K.
  • the accommodating tank 1021K further has a cuvette inlet, and the cuvette inlet may preferably be disposed obliquely upward or partially obliquely upward so that the cuvette can fall from the cuvette inlet into the accommodating groove 1021K under the force of gravity.
  • the cuvette inlet of the receiving groove 1021K includes a cuvette outlet 1021H (at the same time as an inlet and an outlet), a side opening 1021J opposite to the cuvette outlet 1021H, and a connection.
  • the opening 1021I of the body 1021C is opposite to one side, and the reaction cups randomly enter from the openings into the accommodating groove 1021K.
  • the cuvette inlet and cuvette outlet of the receiving cell 1021K can be separately spaced apart.
  • the accommodating groove 1021K is disposed obliquely downward as a whole and the cuvette inlet of the accommodating groove 1021K is disposed obliquely upwards in the process of picking up and transporting the cuvette in the picking block 1021 (ie, the picking block 1021 shown by the arrow in FIG. 3) Move up this paragraph).
  • the width and length of the accommodating groove 1021K is set to be slightly larger than the reaction cup, that is, only one cuvette can be accommodated.
  • the accommodating groove 1021K is disposed laterally, that is, matched with the shape when the reaction cup is lying, so that the reaction cup is accommodated in the accommodating groove 1021K in a lying manner.
  • the driving structure 1022 controls the picking block 1021 so that the receiving slot 1021K of the picking block 1021 can pass through the silo obliquely upward from the lower direction during a stroke. 101, for picking up, transporting and unloading the cuvette.
  • an oblique opening 1013 is disposed on the side of the silo 101, and a part of the picking mechanism 102 is inserted into the oblique opening 1013.
  • the picking block 1021 accommodates the slot 1021K.
  • the upper cuvette inlet is placed in the silo 101 and disposed obliquely upward so that the cuvette falls into the accommodating groove 1021K.
  • the driving structure 1022 and the picking block 1021 When the driving structure 1022 and the picking block 1021 are loaded into the oblique opening 1013, they substantially seal the oblique opening 1013 or have a small gap with the opening wall of the oblique opening 1013 so that the cuvette does not The silo 101 is dropped at the oblique opening 1013.
  • the silo 101 is divided into a large one and a small cavity by an intermediate partition.
  • the large cavity 1011 is used to add and store a new cuvette, and the small cavity 1012 is effective.
  • the large cavity 1011 communicates with the small cavity 1012.
  • a portion of the pick-up mechanism 102 extends obliquely upward from the small cavity 1012 such that the pick-up block 1021 sequentially passes through the small cavity 1012 under the driving of the driving structure 1022 and moves obliquely upward, thereby causing the reaction in the small cavity 1012.
  • the cup falls on the load bearing surface 1021A of the pickup block 1021 by gravity and the surrounding reaction cup, and moves with the pickup block 1021, thereby completing the pickup of the cuvette.
  • the large and small cavities can prevent too many cuvettes from being stacked in the small cavity 1012, so that the pickup block 1021 does not pick up the cuvette.
  • the silo 101 is also not limited to such a large one and two small cavities, which may also be a complete cavity or other design.
  • the driving structure 1022 can be driven by a motor to drive a conveyor chain or a timing belt, and the pickup block 1021 is fixedly mounted on the timing belt or the transmission chain.
  • the drive structure 1022 includes a motor (not shown separately, but this does not affect the understanding of those skilled in the art) and the conveyor chain 1023.
  • the conveyor chain 1023 and its transfer wheel are integrally inclined, and the transport chain 1023 forms a circulating working transport track.
  • the plurality of pick-up blocks 1021 are disposed at a distance from each other on the transport chain 1023, thereby being driven by the transport chain 1023.
  • the cuvette is transported obliquely above the cycle.
  • the cuvette is dropped from the accommodating groove 1021K by its own gravity.
  • the cuvette will not easily slide off the load bearing surface 1021A of the pickup block 1021, and thus will continue to move upward along with the pickup block 1021.
  • the un-unloaded cuvette can only remain in the accommodating groove 1021K due to the presence of the baffle 1021B, or fall from the opening of the accommodating groove 1021K, and does not fall between the adjacent pick-up blocks 1021. In the gap 1025, the pick-up problem of the pickup mechanism 102 caused thereby is also avoided.
  • the baffle 1021B has an upper surface 1021E opposite to the bearing surface 1021A. At least one of the bearing surface 1021A and the upper surface 1021E has a chamfer 1021F, 1021G disposed outwardly from the receiving groove 1021K. It is used to increase the size of the opening of the cuvette inlet so that the cuvette provides a larger inlet and it is easier to collect the cuvette. In addition, due to this special pick-up structure, when one pick-up block 1021 passes obliquely upward through the magazine 101, there may be several cuvettes stacked in one of the receiving grooves 1021K.
  • the chamfer can also serve as a guide for the first cuvette to fall more easily into the accommodating groove 1021K than the normal cusp transition.
  • the other cuvettes are more likely to fall from the picking block 1021 due to the shortage of the remaining space of the accommodating groove 1021K and the existence of the chamfering, and will not hang.
  • the cuvette 200 has a rib 202 as a hanging portion, the cross-sectional dimension of the rib (when the rib cross-section is circular, the cross-sectional dimension is the outermost The diameter of the circle formed along the base is d, and the cross-sectional dimension of the portion 203 below the suspension portion of the cuvette 200 is f (when the cross-section of the portion 203 below the suspension portion of the cuvette 200 is circular, the cross-sectional dimension is the most The diameter of the circle formed by the outer edge), the range of the load-bearing surface chamfer a is selected as:
  • the upper baffle b range is selected as:
  • the chamfering angle is set within such a range of values, so that the accommodating groove 1021K has sufficient cavities to accommodate the cuvette 200 well, and the cuvette inlet of the accommodating groove 1021K has a larger opening. In order to facilitate the reaction cup 200 to enter the accommodating groove 1021K.
  • the reversing mechanism 103 is disposed at one side of the pick-up mechanism 102 for receiving and transmitting the cuvette dropped from the pick-up block 1021 , and the transfer mechanism 104 is coupled to the unloading position of the reversing mechanism 103 . (where the cuvette is dropped from the pickup mechanism 102).
  • the reversing mechanism 103 functions as a collection and sorting process for the picking mechanism 102 to pick up
  • the resulting cuvettes can be arranged in order.
  • the cuvette inlet 1035 of the reversing mechanism 103 is disposed at the discharge position of the pickup mechanism 102, and enters the reversing mechanism 103 when the cuvette slides off the pickup block 1021.
  • the reversing mechanism 103 can have a transfer groove 1031 disposed obliquely downward so that the cuvette 200 is sequentially moved downward along the transfer groove 1031.
  • the transfer slot 1031 can be configured with a buffer for queuing the cuvette 200 in the buffer.
  • the reversing mechanism 103 can also be other types of transport mechanisms.
  • the silo 101 has a first side panel 1014 disposed along a moving track of the picking block 1021, the first side panel 1014 sealing the cuvette of the picking block 1021.
  • the outlet 1021H side (the lower side of the receiving groove 1021K) serves to prevent the cuvette 200 from falling out of the bearing surface 1021A.
  • the first side panel 1014 does not extend to the highest point of the one side conveyor chain 1023, and the upper edge of the beginning of the conveyor slot 1031 (near the end of the picking mechanism 102 discharge position) is substantially flush with the highest edge of the first side panel 1014.
  • the substantially flush height difference is within ⁇ 5 mm. Only when the cuvette 200 on the pickup block 1021 has passed the highest edge of the first side plate 1014 can it fall into the transfer groove 1031.
  • first side panel 1014 may be provided with an opposite second first side panel 1015.
  • the first side panel 1014 and the second side edge are respectively located at two sides of the transport chain 1023, and the picking block 1021 is respectively Limit and protect the side.
  • the direction in which the reversing mechanism 103 transmits the cuvette 200 is at an angle to the direction in which the pickup mechanism 102 carries the cuvette 200, and can be used to change the conveying direction of the cuvette 200 to facilitate cooperation with subsequent structures. .
  • both can maintain the same or opposite orientation settings.
  • the transfer mechanism 104 has at least one reaction cup position 1043 for storing the cuvette 200 for placing the cuvette 200.
  • the transport mechanism 104 employs a transfer tray for transporting and positioning the aligned cuvette 200 to a designated location in the system.
  • the cuvette 200 in the reversing mechanism 103 enters the reaction cup position 1043 of the transfer tray, and the reaction cup 200 is transported to the designated position of the system by the rotation of the transfer tray.
  • the transport mechanism 104 includes a mounting base 1041 and a rotating disc 1042 having at least one reaction cup position 1043, the reaction cup position 1043 opening on one side to form an inner cup Port 1045, the rotating disk 1042 is rotatably disposed in the Mounted in the 1041.
  • the rotating disk 1042 can be driven by a motor or other drive structure.
  • the rotating disk 1042 is a disk structure, and the mounting seat 1041 forms a cylindrical cavity such that after the rotating disk 1042 is mounted to the cavity, the mounting seat 1041 surrounds the rotating disk 1042.
  • One side of the mounting seat 1041 opens to form an outer cup opening 1044 that abuts the cuvette outlet 1036 of the reversing mechanism 103, and the inner cup opening 1045 is disposed on a side of the rotating disc 1042 adjacent to the mounting seat 1041 ( The outer side of the disk 1042 is rotated such that the inner cup opening 1045 can be aligned with the outer cup opening 1044 by rotation for the reaction cup 200 to enter the reaction cup position 1043.
  • the transport mechanism 104 is always rotated in one direction and the transport mechanism 104 has a plurality of reaction cup positions 1043.
  • the transfer mechanism 104 rotates one stroke to move the next cuvette position 1043 to the cuvette outlet 1036 of the transfer tank 1031, at which time the transfer mechanism 104 waits for the cuvette 200 to enter the reaction.
  • another stroke is rotated to align the next reaction cup position 1043 with the cuvette outlet 1036 of the transfer tank 1031, and to rotate in this movement.
  • the rotary disk 1042 is mounted on a transfer motor (not shown) that is coupled to the transfer motor for controlling the rotation of the transfer motor to control the rotation of the rotary disk 1042.
  • the transfer motor has the possibility of out-of-step during the working process.
  • a self-recovery method after the out-of-step is provided.
  • the transfer motor when the control unit detects the out-of-step signal of the transfer motor, the transfer motor is driven to reversely rotate the set distance and then rotates in the forward direction, and the control unit controls the transfer motor to open the change during the forward rotation of the transfer motor.
  • control unit When the control unit receives the signal to find the zero position, it controls the transfer motor to rotate normally.
  • control transfer motor stops working and sends a message.
  • the operator manually intervenes according to the prompt information to perform maintenance.
  • an out-of-step alarm can also be performed to alert the operator.
  • the transfer motor can also rotate forward to the next cup position during the change process and determine if the zero position is found. If the zero position is found, the self-recovery process ends and the rotation is normal. If the zero is not found, continue to the next cup and continue to change. After multiple failed changes, the control unit then controls the transfer motor to stop working and issues a message.
  • the above describes an automatic method including both the reversing mechanism 103 and the transport mechanism 104.
  • Loading device In other embodiments, the reversing mechanism 103 may be omitted, and the transport mechanism 104 directly acquires the cuvette 200 dropped on the pick-up mechanism 102 and transports it.
  • the transfer mechanism 104 can also be integrated with the reversing mechanism 103 into a structure that has both the function of the reversing mechanism 103 and the function of the transfer mechanism 104.
  • a stirring mechanism is further provided, the agitating mechanism having a stirring block 105 installed in the silo 101 for agitating the cuvette 200 and enabling the cuvette 200
  • the entry into the bearing surface 1021A improves the picking efficiency of the picking mechanism 102.
  • the agitation block 105 can be driven by a separate power source.
  • the agitating block 105 can also be controlled by the power source of the pick-up mechanism 102.
  • the agitating block 105 is driven by the driven shaft of the transport chain 1023.
  • the agitating block 105 is simultaneously moved up and down or in other directions.
  • the agitating block 105 may have a motion trajectory that is substantially the same as the direction of movement of the bearing surface 1021A or vertically upward.
  • the agitation block 105 can be disposed along the pick-up mechanism 102, and its motion trajectory can be parallel to the moving direction of the corresponding pick-up block 1021, and its function is to push the stacked cuvette 200 up, so that the cuvette 200 falls during the falling process. Goes to the pickup block 1021.
  • the silo 101 encloses a mixing chamber with the bottom of the picking mechanism 102.
  • the lower portion 1016 and the bottom wall 1017 of the side wall of the silo 101 may be enclosed with the pick-up mechanism 102 as a stirring chamber.
  • the agitation block 105 is housed in the agitation chamber and is disposed side by side with the pickup mechanism 102.
  • the pick-up mechanism 102 and the silo 101 do not form a gap with the agitation block 105. If a gap is formed, the gap has a size that prevents the cuvette 200 from falling into the gap to prevent the cuvette 200 from falling into the gap. Causes the machine to become stuck.
  • the agitation speed of the agitation block 105 can be matched to the speed of the conveyor chain 1023 in the pickup mechanism 102, particularly to the speed of movement of the pickup block 1021 on the conveyor chain 1023, such that the agitation block 105 agitates the cuvette 200 each time.
  • the scattered cuvette 200 can fall on the rising pickup block 1021.
  • the second embodiment provides a reaction cup automatic loading device for solving the problem that the reaction cup falls out of the pickup mechanism due to an excessive swing angle when the reaction cup is dropped to the reversing mechanism.
  • the cuvette automatic loading device 1 includes a silo 101, a picking mechanism 102, a reversing mechanism 103, a transfer mechanism 104, and a control unit (not shown).
  • the bin 101 is used to store the cuvette 200, which is used to pick up, transfer and unload the cuvette 200.
  • the transfer mechanism 104 mechanism is for acquiring the cuvette 200 from the reversing mechanism 103 and delivering the cuvette 200 to a designated place.
  • the structure of the silo 101 and the transport mechanism 104 is the same as that of the first embodiment, and this is no longer a rumor.
  • the pickup mechanism 102 can also adopt the structure as shown in Embodiment 1. However, in other embodiments, the silo 101, the pick-up mechanism 102, and the transport mechanism 104 may also employ other forms of construction.
  • the control unit is used to control the action of the picking mechanism 102 to pick up and transport the cuvette 200 as needed.
  • the reversing mechanism 103 is coupled to the picking mechanism 102, and the reversing mechanism 103 has a transfer groove 1031 disposed obliquely downward from the side of the picking mechanism 102.
  • the transfer groove 1031 has a size that allows the lower portion of the cuvette 200 to protrude, and the width of the transfer groove 1031 is smaller than the width of the hanging portion on the cuvette 200.
  • the cuvette 200 used in the embodiment includes a tubular body 201 and a rib 202 disposed outside the tubular body 201.
  • the rib 202 corresponds to the hanging portion of the cuvette 200.
  • the portion below the suspension portion of the cuvette 200 is 203, and the cuvette 200 is mainly suspended by the rib 202 at the upper edge of the transfer groove 1031.
  • the suspension portion can also be other forms of structure, such as a plurality of bumps, and even in some embodiments in which the tubular bodies 201 are tapered, the suspension portion can be the tubular body 201.
  • the outer wall allows the smaller end of the tubular body 201 to extend into the transfer slot 1031, while the larger end is suspended outside the transfer slot 1031.
  • the reaction cup 200 when the reaction cup 200 falls into the transfer tank 1031, it relies on the gravity of the reaction cup 200 itself, and it is simultaneously rotated during the sliding process. By the rotation of the reaction cup 200, the opening of the reaction cup 200 can always be made toward Onwards, the commutation of the cuvette 200 is completed. However, since the cuvette 200 falls into the transfer groove 1031, it oscillates in the transfer groove 1031 substantially around the hanging portion. For example, in Fig. 8, the cuvette 200 is shown entering the transfer tank 1031 in a bottom rightward manner, at which point the portion 203 below the suspension portion of the cuvette 200 swings downward in a clockwise direction.
  • the portion 203 below the suspension portion of the cuvette 200 swings downward in a counterclockwise direction. Once this sway is too large, the cuvette 200 will be slid out or dropped from the transfer slot 1031, causing other malfunctions.
  • the transfer groove 1031 has a first groove bottom wall 1032 at least at an end close to the pick-up mechanism 102, and the distance between the first groove bottom wall 1032 and the transfer groove 1031 (vertical distance, as shown in FIG. 8
  • the dotted line A is smaller than the distance from the bottom of the cuvette 200 to the hanging portion.
  • the transfer mechanism 104 is coupled to a discharge position of the transfer tank 1031.
  • the transfer mechanism 104 has at least one reaction cup position 1043 for storing the cuvette 200 for placing and transporting the cuvette 200.
  • the bottom of the transfer slot 1031 is provided with a recess 1034 behind the first slot bottom wall 1032.
  • the recess 1031 means that there is no opening in the bottom wall or the bottom wall of the portion. The recess allows the lower portion of the cuvette 200 to naturally hang down in the transfer groove 1031 and then slide down sequentially.
  • the bottom of the transfer trough 1031 is provided with a second trough bottom wall (not shown) behind the first trough bottom wall 1032.
  • the distance from the bottom of the second groove to the upper edge of the transfer groove 1031 (vertical distance, as indicated by a broken line B in Fig. 8) is larger than the distance from the bottom of the cuvette 200 to the hanging portion.
  • the second groove bottom wall allows the lower portion of the cuvette 200 to naturally hang down in the transfer groove 1031 and then slide down sequentially.
  • the transfer slot 1031 can have both the above-mentioned recess 1034 and the second slot bottom wall.
  • the reversing mechanism 103 has a substantially V-shaped guiding groove 1033.
  • the bottom of the guiding groove 1033 is in communication with the conveying groove 1031 and is in the same direction as the conveying groove 1031. Extended settings.
  • the guiding groove 1033 is used to enlarge the receiving range of the conveying groove 1031, so that the position where the reaction cup 200 is dropped on the picking block 1021 can still fall into the guiding groove 1033 even if it is not accurate enough, and slides along with the guiding surface of the guiding groove 1033. It enters the transfer slot 1031.
  • the transfer slot 1031 has a sliding area adjacent to the pick-up mechanism 102 and a buffer area for buffering the cuvette 200, the buffer area being engaged behind the sliding area, so that the cuvette 200 can enter from the sliding area into the buffer area. Queued cache.
  • the buffer area is usually disposed at the end of the transfer slot 1031.
  • the cuvettes 200 are sequentially arranged and sequentially cached in the transfer groove 1031, and the slide-down area can be regarded as the start end of the transfer groove 1031 (near the discharge position of the pickup mechanism 102). End) to the area of the buffer area.
  • the buffer area is provided with a storage state detecting unit, configured to detect whether the cuvette 200 in the buffer area is arranged to a set position or whether a set number is reached, and the storage state detecting unit is connected with the control unit to feed back a buffer to the control unit.
  • the storage state of the zone The control unit can determine whether to continue picking up the cuvette 200 and whether to remind the user based on the received storage status. For example, when it is detected that the cuvette 200 is full, the pickup mechanism 102 is controlled to stop picking up the cuvette 200, and the user can also be informed that the cuvette 200 buffer is full.
  • the sliding area is provided with a cuvette 200 detecting unit, and the detecting unit 200 is connected to the control unit for detecting whether the cuvette 200 is moved from the sliding area to the buffer area.
  • the control unit can determine whether the silo 101 needs to add the cuvette 200 according to the detection result of the detecting unit of the cuvette 200. If the reaction cup 200 is not moved from the sliding area to the buffer area for a long time, and the pickup mechanism 102 remains in operation during this time, it can be considered that the cuvette 200 in the magazine 101 is insufficient to be picked up by the pickup mechanism 102, and a reaction needs to be added. Cup 200, which reminds the user to add.
  • the storage state detecting unit and/or the cuvette 200 detecting unit employs a photosensor.
  • the photoelectric sensor may be disposed in the buffer area or at the intersection of the buffer area and the sliding area, and the photoelectric sensor only needs to detect whether the position of the reaction cup 200 is always present in the position within a certain time. .
  • the first groove bottom wall 1032 can be located in the sliding area, and the buffer area is disposed in the area corresponding to the second groove bottom wall or the recess 1034, thereby ensuring that the cuvette 200 slides into the buffer area. It is possible to adjust to a state of natural drooping so as to hang in the transfer groove 1031 in a state of natural drooping, thereby increasing the number of buffers of the cuvette 200 in the buffer area.
  • the pickup block 1024 employed in the present embodiment may also be the pickup block 1021 shown in Embodiment 1, so that the cuvette 200 can be prevented from falling into the gap between the adjacent pickup blocks 1024.
  • the pickup block can also adopt other structures.
  • the pick-up mechanism 102 includes a drive structure 1022 and a plurality of pick-up blocks 1024 spaced apart from the drive structure (in this embodiment, specifically on the transport chain 1023).
  • the block 1024 has a bearing surface 1024A for supporting the cuvette 200, and the driving structure 1022 controls the picking block 1024 so that the bearing surface 1024A of the picking block 1024 can pass obliquely upward from the lower direction through the silo 101 for picking up, The cuvette 200 is shipped and unloaded.
  • the bearing surface 1024A is disposed obliquely, and the lower side forms a cuvette outlet 1024H. This manner is roughly equivalent to the pickup block 1021 shown in the first embodiment omitting the shutter 1021B.
  • the silo The 101 has a first side panel 1014 disposed along the path of movement of the picking block 1024, the first side panel 1014 enclosing the side of the cuvette outlet 1024H of the picking block 1024 to prevent the cuvette 200 from falling out of the load bearing surface 1024A.
  • the upper edge of the transfer slot 1031 (near the end of the pick-up position of the pick-up mechanism 102) is substantially flush with the highest edge of the first side panel 1014, and is substantially flush within ⁇ 5 mm, only when the reaction on the pick-up block 1024
  • the cup 200 can be dropped into the transfer groove 1031 after it has passed the highest edge of the first side plate 1014.
  • first side plate 1014 may be provided with an opposite second first side plate 1015.
  • the first side plate 1014 and the second side edge are respectively located at two sides of the transport chain 1023, and two pairs of the picking block 1024 are Limit and protect the side.
  • the picking block 1024 includes a connecting body 1024B mounted on the driving structure 1022 in addition to the bearing surface 1024A.
  • the driving structure 1022 can be driven by a motor to drive the transmission chain 1023 or the timing belt, and the pickup block 1024 is fixedly mounted on the timing belt or the transmission chain.
  • the drive structure 1022 includes a motor (not shown separately, but this does not affect the understanding of those skilled in the art) and the conveyor chain 1023.
  • the conveyor chain 1023 and its transfer wheel are integrally tilted, and the transport chain 1023 forms a circulating working transport track.
  • the plurality of picking blocks 1024 are disposed at a distance from each other on the transport chain 1023, thereby being driven by the transport chain 1023.
  • the cuvette 200 is transported obliquely above the cycle.
  • the picking block 1024 has a bearing surface 1024A for supporting the cuvette 200 and a lower bottom surface 1024C on the back surface of the bearing surface 1024A, the bearing surface 1024A and the lower surface. At least one of the bottom surfaces 1024C has chamfers 1024D, 1024E for increasing the probability of the cuvette 200 entering the load bearing surface 1024A.
  • the range of chamfering a of the bearing surface 1024A (consistent with the chamfer of the bearing surface 1021A shown above) is selected to be:
  • the range of chamfers c of the lower bottom surface 1024C is selected to be:
  • the chamfering effect of the lower bottom surface 1024C is to cooperate with the bearing surface 1024A of the next pick-up block 1024 to form a larger opening for the cuvette 200 to enter the load bearing surface 1024A.
  • This chamfer design also serves as a guide for the first cuvette 200 to more easily and accurately fall onto the bearing surface 1024A as compared to the usual sharp corner transition. And when the first one After the cup 200 falls into the bearing surface 1024A, the other cuvettes 200 are more likely to fall from the picking block 1024 because of the lack of remaining space of the bearing surface 1024A and the existence of chamfering, and will not hang on the bearing surface 1024A. On the wall of the tank.
  • the above embodiments 1 and 2 respectively show a cuvette automatic loading device 1, but the two embodiments are separately described for better display of their respective features, and in other embodiments, portions of the two embodiments Or all of the technical features can be combined and superimposed.
  • the reversing mechanism 103 in the embodiment 1 can adopt the reversing mechanism 103 of the embodiment 2 to prevent the reaction cup 200 from being deflected excessively.
  • the picking structure in the embodiment 2 can be adopted.
  • the third embodiment provides a sample analyzer comprising a cuvette automatic loading device and a robot for providing a cuvette.
  • the transfer mechanism is used to move the cuvette provided by the cuvette automatic loading device to other locations, and in some embodiments, the transfer mechanism can employ a robot or other mechanism having a transfer function.
  • the other location may be a location on the reaction device, which may be a reaction tray.
  • the function of the reaction device is to provide one or more cup positions for placing the reaction cup; other positions may also be the sample loading positions separated from the reaction plate, and the robot transports the reaction cup to the sample loading position for the sample loading operation.
  • the cuvette automatic loading device employs any of the cuvette automatic loading devices 1 shown in the above embodiments 1 and 2. Alternatively, the cuvette can be picked up using any of the cuvette picking mechanisms shown in the above embodiment 1.

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Abstract

A reaction vessel automatic loading device (1) and a sample analyzer. Pickup blocks (1024), provided with a baffle (1021B) each, are used on the reaction vessel automatic loading device (1), so as to prevent an unpredictable fault due to drop of a reaction vessel (200) into a gap between adjacent pickup blocks (1024).

Description

反应杯自动装载装置及样本分析仪Reaction cup automatic loading device and sample analyzer 技术领域Technical field
本申请涉及一种样本分析仪,尤其是用于自动装载反应杯的装置。The present application relates to a sample analyzer, particularly for automatically loading a cuvette.
背景技术Background technique
样本分析仪(例如全自动化学发光免疫分析仪)中会使用到一次性反应杯进行测试,在测试过程中,反应杯自动装载装置主要作用在于将用户添加到装置中的散装反应杯自动排列整齐,并将排列好的反应杯输送到指定位置,供测试系统使用。In the sample analyzer (such as the fully automatic chemiluminescence immunoassay analyzer), a one-time reaction cup is used for testing. During the test, the automatic reaction device of the cuvette is mainly used to automatically arrange the bulk reaction cups added to the device by the user. And transport the arranged cuvettes to the designated location for use by the test system.
一般地,反应杯自动装载装置首先通过某种方式拾取到一个散放于仪器指定容器内的反应杯,再将拾取到的反应杯输送至转运机构上,转运机构中的反应杯被机械手或者其他装置取用进行接下来的相关操作。虽然现有的反应杯自动装载装置能够成功的将反应杯送至转运机构进行存储,但其结构上仍有进一步改进的空间。Generally, the cuvette automatic loading device first picks up a cuvette scattered in a designated container of the instrument by some means, and then transports the picked cuvette to the transport mechanism, and the cuvette in the transport mechanism is robot or other The device is taken for the next related operation. Although the existing cuvette automatic loading device can successfully send the cuvette to the transfer mechanism for storage, there is still room for further improvement in its structure.
发明内容Summary of the invention
本申请提供一种新型的反应杯自动装载装置,用以防止反应杯卡入拾取块之间的缝隙中。The present application provides a novel cuvette automatic loading device for preventing the reaction cup from being caught in the gap between the pickup blocks.
根据本申请的一方面,一种实施例中提供了一种反应杯自动装载装置,包括:According to an aspect of the present application, an embodiment of the present invention provides a cuvette automatic loading device comprising:
料仓,用于存放反应杯;a silo for storing the cuvette;
拾取机构,所述拾取机构包括驱动结构和多个间隔设置在驱动结构上的拾取块,所述拾取块包括用于承托反应杯的承重面、与承重面相对设置的挡板以及连接承重面和挡板的连接体,所述承重面、连接体和挡板形成用于容置反应杯的容置槽,所述容置槽具有反应杯入口和反应杯出口,所述驱动结构对拾取块进行控制,使拾取块的承重面能够自下方向斜上方穿过料仓,用以拾取、运送并卸载反应杯;a picking mechanism, the picking mechanism comprising a driving structure and a plurality of picking blocks spaced apart on the driving structure, the picking block comprising a bearing surface for supporting the reaction cup, a baffle disposed opposite the bearing surface, and a connecting bearing surface And a connecting body of the baffle, the bearing surface, the connecting body and the baffle forming a receiving groove for accommodating the reaction cup, the accommodating groove has a cuvette inlet and a cuvette outlet, and the driving structure is opposite to the picking block Controlling the load-bearing surface of the pick-up block to pass through the silo obliquely upward from the lower direction for picking up, transporting and unloading the cuvette;
转运机构,所述转运机构具有至少一个用于存放反应杯的反应杯位,用以放置反应杯;a transport mechanism having at least one reaction cup for storing a cuvette for placing a cuvette;
以及控制单元,用于控制拾取机构的动作。 And a control unit for controlling the action of the picking mechanism.
作为所述反应杯自动装载装置的进一步改进,所述挡板具有与承重面相对的上挡面,所述承重面和上挡面中至少其一具有自容置槽向外设置的倒角,用以增加容置槽的开口大小。As a further improvement of the cuvette automatic loading device, the baffle has an upper damper surface opposite to the bearing surface, and at least one of the bearing surface and the upper damper has a chamfer outwardly disposed from the accommodating groove. It is used to increase the size of the opening of the accommodating groove.
作为所述反应杯自动装载装置的进一步改进,所述反应杯自动装载装置加载的反应杯具有悬挂部,所述悬挂部的横截面尺寸为d,所述反应杯悬挂部以下部位的横截面尺寸为f,所述承重面倒角a范围选择为:0.5(d-f)≤a≤2(d-f)。As a further improvement of the cuvette automatic loading device, the cuvette loaded by the cuvette automatic loading device has a suspension portion having a cross-sectional dimension d, and a cross-sectional dimension of a portion below the cuvette suspension portion For f, the load-bearing surface chamfer a range is selected to be: 0.5 (df) ≤ a ≤ 2 (df).
作为所述反应杯自动装载装置的进一步改进,所述上挡面的倒角b范围选择为:0.5f≤b≤2f。As a further improvement of the cuvette automatic loading device, the range of the chamfer b of the upper dam is selected to be 0.5f ≤ b ≤ 2f.
作为所述反应杯自动装载装置的进一步改进,所述挡板、连接体和承重面为一体结构。As a further improvement of the cuvette automatic loading device, the baffle, the connecting body and the bearing surface are of unitary structure.
作为所述反应杯自动装载装置的进一步改进,还包括换向机构,所述换向机构设置于拾取机构的一侧,用于盛接并传送自拾取块上落下的反应杯,所述转运机构衔接于换向机构的反应杯出口处。Further improvement of the cuvette automatic loading device further includes a reversing mechanism disposed on one side of the picking mechanism for receiving and conveying the cuvette dropped from the picking block, the transfer mechanism Connected to the outlet of the reaction cup of the reversing mechanism.
作为所述反应杯自动装载装置的进一步改进,所述换向机构包括自拾取机构一侧斜向下设置的传送槽,所述传送槽具有允许反应杯自悬挂部以下的部位伸入的尺寸,且所述传送槽的宽度小于反应杯上悬挂部的宽度,所述传送槽至少在靠近拾取机构的一端具有第一槽底壁,所述第一槽底壁到传送槽上沿的距离小于反应杯最底部到悬挂部的距离。As a further improvement of the cuvette automatic loading device, the reversing mechanism includes a transfer groove disposed obliquely downward from a side of the pick-up mechanism, the transfer groove having a size allowing the reaction cup to extend from a portion below the suspension portion, And the width of the conveying groove is smaller than the width of the hanging portion on the reaction cup, and the conveying groove has a first groove bottom wall at least at an end close to the picking mechanism, and the distance from the bottom wall of the first groove to the upper edge of the conveying groove is smaller than the reaction The distance from the bottom of the cup to the suspension.
作为所述反应杯自动装载装置的进一步改进,所述传送槽的底部设置有位于第一槽底壁之后的留空部和/或第二槽底壁,所述第二槽底壁到传送槽位于第二槽底壁竖直上方的上沿的距离大于反应杯最底部到悬挂部的距离,所述第二槽底壁和留空部使得反应杯的下部能够自然垂落在传送槽内。As a further improvement of the cuvette automatic loading device, the bottom of the transfer groove is provided with a recess portion and/or a second groove bottom wall behind the first groove bottom wall, and the second groove bottom wall to the transfer groove The distance of the upper edge located vertically above the bottom wall of the second trough is greater than the distance from the bottom of the cuvette to the suspension portion, the second trough bottom wall and the recess allowing the lower portion of the cuvette to naturally hang down within the trough.
作为所述反应杯自动装载装置的进一步改进,所述换向机构具有大致呈V形的导向槽,所述导向槽的底部与传送槽连通,且与传送槽同方向延伸设置。As a further improvement of the cuvette automatic loading device, the reversing mechanism has a substantially V-shaped guide groove, and the bottom of the guide groove communicates with the transfer groove and extends in the same direction as the transfer groove.
作为所述反应杯自动装载装置的进一步改进,所述料仓具有沿着拾取块轨迹设置的第一侧板,所述第一侧板封住容置槽较低的一侧,用以防止反应杯从承重面内掉出;所述传送槽始端的上沿与第一侧板的最高边沿大致齐平,以便越过了第一侧板最高边沿的反应杯能够掉落到传送槽内。 As a further improvement of the cuvette automatic loading device, the silo has a first side plate disposed along a picking block track, the first side plate sealing a lower side of the receiving groove for preventing reaction The cup falls out of the load bearing surface; the upper edge of the beginning of the transfer trough is substantially flush with the highest edge of the first side panel so that the cuvette that passes over the highest edge of the first side panel can fall into the transfer trough.
作为所述反应杯自动装载装置的进一步改进,所述传送槽具有靠近拾取机构的滑落区和用于缓存反应杯的缓存区,所述缓存区衔接在滑落区之后,使得反应杯能够从滑落区进入到缓存区内进行排队缓存。As a further improvement of the cuvette automatic loading device, the transfer slot has a sliding zone adjacent to the pick-up mechanism and a buffer zone for buffering the cuvette, the buffer zone being engaged behind the sliding zone so that the cuvette can be moved from the sliding zone Enter the buffer area for queued cache.
作为所述反应杯自动装载装置的进一步改进,所述缓存区设置有存储状态检测单元,用于检测缓存区内反应杯是否排列至设定位置或是否到达设定数量,所述存储状态检测单元与控制单元信号连接,用以使所述控制单元在接收到存储状态检测单元发出的存满信号后停止驱动结构的动作。As a further improvement of the cuvette automatic loading device, the buffer area is provided with a storage state detecting unit for detecting whether the cuvette in the buffer area is arranged to a set position or whether a set number is reached, the storage state detecting unit And connecting to the control unit signal, so that the control unit stops the action of the driving structure after receiving the full signal from the storage state detecting unit.
作为所述反应杯自动装载装置的进一步改进,所述滑落区设置有反应杯检测单元,所述反应杯检测单元与控制单元信号连接,用以检测是否有反应杯从滑落区移动至缓存区。As a further improvement of the cuvette automatic loading device, the sliding zone is provided with a cuvette detecting unit, and the cuvette detecting unit is connected with the control unit for detecting whether a cuvette is moved from the sliding zone to the buffer zone.
作为所述反应杯自动装载装置的进一步改进,所述存储状态检测单元和/或反应杯检测单元采用光电传感器。As a further improvement of the cuvette automatic loading device, the storage state detecting unit and/or the cuvette detecting unit employs a photosensor.
作为所述反应杯自动装载装置的进一步改进,所述第一槽底壁位于滑落区内。As a further improvement of the cuvette automatic loading device, the first groove bottom wall is located in the sliding zone.
依据上述实施例的反应杯自动装载装置,其拾取机构的拾取块包括用于承托反应杯的承重面、与承重面相对设置的挡板以及连接承重面和挡板的连接体,该承重面、连接体和挡板形成用于容置反应杯的容置槽,该容置槽具有反应杯入口和反应杯出口,以便于反应杯进入容置槽以及从容置槽内滑落进行卸料。当反应杯因为某种原因未从容置槽内滑落时,该挡板和承重面分别从两侧对反应杯形成限位,从而避免反应杯从挡板和承重面两侧落入到相邻拾取块之间的缝隙中。According to the cuvette automatic loading device of the above embodiment, the picking block of the picking mechanism includes a bearing surface for supporting the reaction cup, a baffle disposed opposite the bearing surface, and a connecting body connecting the bearing surface and the baffle, the bearing surface The connecting body and the baffle form a receiving groove for accommodating the reaction cup, and the receiving groove has a reaction cup inlet and a cuvette outlet, so that the reaction cup enters the accommodating groove and slides off from the accommodating groove to discharge. When the reaction cup does not slip from the accommodating groove for some reason, the baffle and the bearing surface respectively form a limit position on the reaction cup from both sides, thereby preventing the reaction cup from falling from the baffle and the bearing surface to the adjacent picking In the gap between the blocks.
本申请提供一种新型的反应杯自动装载装置,用以限制反应杯在落入换向机构时的摇摆角度。The present application provides a novel cuvette automatic loading device for limiting the angle of sway of the cuvette when it falls into the reversing mechanism.
根据本申请的一方面,一种实施例中提供了一种反应杯自动装载装置,包括:According to an aspect of the present application, an embodiment of the present invention provides a cuvette automatic loading device comprising:
料仓,用于存放反应杯;a silo for storing the cuvette;
拾取机构,所述拾取机构用以拾取、传送和卸载反应杯;a picking mechanism for picking up, transferring and unloading the cuvette;
换向机构,所述换向机构衔接于拾取机构之后,且所述换向机构具有自拾取机构一侧斜向下设置的传送槽,所述传送槽具有允许反应杯下部伸入的尺寸,且所述传送槽的宽度小于反应杯上悬挂部的宽度,所述传送槽至少在靠近拾取机构的一端具有第一槽底壁,所述第一槽底壁到 传送槽上沿的距离小于反应杯最底部到悬挂部的距离;a reversing mechanism, the reversing mechanism is coupled to the pick-up mechanism, and the reversing mechanism has a transfer groove disposed obliquely downward from a side of the pick-up mechanism, the transfer groove having a size allowing the lower portion of the cuvette to extend therein, and The width of the transfer groove is smaller than the width of the hanging portion on the cuvette, and the transfer groove has a first groove bottom wall at least at an end close to the pick-up mechanism, the first groove bottom wall The distance along the upper edge of the transfer tank is less than the distance from the bottom of the reaction cup to the suspension portion;
转运机构,所述转运机构衔接于所述传送槽的反应杯出口处,所述转运机构具有至少一个用于存放反应杯的反应杯位,用以放置反应杯;a transfer mechanism, the transfer mechanism is coupled to the reaction cup outlet of the transfer tank, the transfer mechanism having at least one reaction cup for storing the reaction cup for placing the reaction cup;
以及控制单元,用于控制拾取机构的动作。And a control unit for controlling the action of the picking mechanism.
作为所述反应杯自动装载装置的进一步改进,所述传送槽的底部设置有位于第一槽底壁之后的留空部和/或第二槽底壁,所述第二槽底壁到传送槽上沿的距离大于反应杯最底部到悬挂部的距离,所述第二槽底壁和留空部使得反应杯的下部能够自然垂落在传送槽内。As a further improvement of the cuvette automatic loading device, the bottom of the transfer groove is provided with a recess portion and/or a second groove bottom wall behind the first groove bottom wall, and the second groove bottom wall to the transfer groove The distance of the upper edge is greater than the distance from the bottom of the reaction cup to the suspension portion, and the second groove bottom wall and the recess allow the lower portion of the cuvette to naturally hang down in the transfer groove.
作为所述反应杯自动装载装置的进一步改进,所述换向机构具有大致呈V形的导向槽,所述导向槽的底部与传送槽连通,且与传送槽同方向延伸设置。As a further improvement of the cuvette automatic loading device, the reversing mechanism has a substantially V-shaped guide groove, and the bottom of the guide groove communicates with the transfer groove and extends in the same direction as the transfer groove.
作为所述反应杯自动装载装置的进一步改进,所述拾取机构包括拾取块,所述拾取块具有用于承托反应杯的承重面和位于承重面背面的下底面,所述承重面和下底面中至少其一具有倒角,用以提高反应杯进入承重面的机率。As a further improvement of the cuvette automatic loading device, the picking mechanism includes a picking block having a bearing surface for supporting the reaction cup and a lower bottom surface on the back surface of the bearing surface, the bearing surface and the lower surface At least one of them has a chamfer to increase the probability of the reaction cup entering the load bearing surface.
作为所述反应杯自动装载装置的进一步改进,所述反应杯自动装载装置加载的反应杯具有悬挂部,所述悬挂部的横截面尺寸为d,所述反应杯悬挂部以下部位的横截面尺寸为f,所述承重面倒角a范围选择为:0.5(d-f)≤a≤2(d-f)。As a further improvement of the cuvette automatic loading device, the cuvette loaded by the cuvette automatic loading device has a suspension portion having a cross-sectional dimension d, and a cross-sectional dimension of a portion below the cuvette suspension portion For f, the load-bearing surface chamfer a range is selected to be: 0.5 (df) ≤ a ≤ 2 (df).
作为所述反应杯自动装载装置的进一步改进,所述下底面的倒角c范围选择为:0.5f≤c≤2f。As a further improvement of the cuvette automatic loading device, the range of the chamfer c of the lower bottom surface is selected to be: 0.5f ≤ c ≤ 2f.
作为所述反应杯自动装载装置的进一步改进,所述传送槽具有靠近拾取机构的滑落区和用于缓存反应杯的缓存区,所述缓存区衔接在滑落区之后,使得反应杯能够从滑落区进入到缓存区内进行排队缓存。As a further improvement of the cuvette automatic loading device, the transfer slot has a sliding zone adjacent to the pick-up mechanism and a buffer zone for buffering the cuvette, the buffer zone being engaged behind the sliding zone so that the cuvette can be moved from the sliding zone Enter the buffer area for queued cache.
作为所述反应杯自动装载装置的进一步改进,所述缓存区设置有存储状态检测单元,用于检测缓存区内反应杯是否排列至设定位置或是否到达设定数量,所述存储状态检测单元与控制单元信号连接,用以向所述控制单元反馈缓存区的存储状态。As a further improvement of the cuvette automatic loading device, the buffer area is provided with a storage state detecting unit for detecting whether the cuvette in the buffer area is arranged to a set position or whether a set number is reached, the storage state detecting unit And connecting to the control unit signal to feed back the storage state of the buffer area to the control unit.
作为所述反应杯自动装载装置的进一步改进,所述滑落区设置有反应杯检测单元,所述反应杯检测单元与控制单元信号连接,用以检测是否有反应杯从滑落区移动至缓存区。As a further improvement of the cuvette automatic loading device, the sliding zone is provided with a cuvette detecting unit, and the cuvette detecting unit is connected with the control unit for detecting whether a cuvette is moved from the sliding zone to the buffer zone.
作为所述反应杯自动装载装置的进一步改进,所述存储状态检测单 元和/或反应杯检测单元采用光电传感器。As a further improvement of the cuvette automatic loading device, the storage state detection list The element and/or cuv detection unit uses a photoelectric sensor.
作为所述反应杯自动装载装置的进一步改进,所述第一槽底壁位于滑落区内。As a further improvement of the cuvette automatic loading device, the first groove bottom wall is located in the sliding zone.
作为所述反应杯自动装载装置的进一步改进,所述拾取机构包括驱动结构和多个间隔设置在驱动结构上的拾取块,所述拾取块具有用于承托反应杯的承重面,所述驱动结构对拾取块进行控制,使拾取块的承重面能够自下方向斜上方穿过料仓,用以拾取、运送并卸载反应杯;所述料仓具有沿着拾取块运动轨迹设置的第一侧板,所述第一侧板封住拾取块的反应杯出口一侧,用以防止反应杯从承重面内掉出;所述传送槽始端的上沿与第一侧板的最高边沿大致齐平,以便越过了第一侧板最高边沿的反应杯能够掉落到传送槽内。As a further improvement of the cuvette automatic loading device, the picking mechanism includes a driving structure and a plurality of picking blocks spaced apart on the driving structure, the picking block having a bearing surface for supporting the reaction cup, the driving The structure controls the picking block such that the bearing surface of the picking block can pass through the silo obliquely upward from the bottom direction for picking up, transporting and unloading the cuvette; the silo has a first side disposed along the movement track of the picking block a plate, the first side plate enclosing a side of the reaction cup outlet of the pick-up block to prevent the reaction cup from falling out of the bearing surface; the upper edge of the start end of the transfer groove is substantially flush with the highest edge of the first side plate So that the cuvette that has passed the highest edge of the first side panel can fall into the transfer trough.
作为所述反应杯自动装载装置的进一步改进,所述驱动结构包括电机和由电机驱动的传送链或同步带,所述拾取块固定安装在同步带或传动链上。As a further improvement of the cuvette automatic loading device, the drive structure comprises a motor and a conveyor chain or timing belt driven by a motor, the pickup block being fixedly mounted on a timing belt or a drive chain.
作为所述反应杯自动装载装置的进一步改进,还包括搅拌机构,所述搅拌机构具有搅拌块,所述搅拌块安装在料仓内,用以搅动反应杯并使反应杯能够进入到承重面上。As a further improvement of the cuvette automatic loading device, further comprising a stirring mechanism having a stirring block installed in the silo for agitating the cuvette and allowing the cuvette to enter the bearing surface .
作为所述反应杯自动装载装置的进一步改进,所述搅拌块沿拾取机构设置,使所述搅拌块至少具有与承重面运动方向大致相同的第一运动轨迹。As a further improvement of the cuvette automatic loading device, the agitating block is disposed along the picking mechanism such that the agitating block has at least a first motion trajectory that is substantially the same as the direction of movement of the bearing surface.
作为所述反应杯自动装载装置的进一步改进,所述料仓与拾取机构的底部围合形成搅拌腔,所述搅拌块设置于搅拌腔内,并与拾取机构并排设置。As a further improvement of the cuvette automatic loading device, the silo is enclosed with the bottom of the pick-up mechanism to form a stirring chamber, and the agitating block is disposed in the stirring chamber and arranged side by side with the pick-up mechanism.
作为所述反应杯自动装载装置的进一步改进,所述转运机构包括安装座、旋转盘和转运电机,所述旋转盘可转动的设置在安装座中,所述旋转盘具有至少一个反应杯位,用以存放反应杯;所述旋转盘安装在转运电机上,所述控制单元与转运电机连接,用于控制转运电机的旋转;所述控制单元检测到转运电机失步信号后,驱动转运电机反向旋转设定距离后再正向旋转,同时在转运电机正向旋转过程中所述控制单元控制转运电机开启找零;当所述控制单元接收到找到零位的信号后,控制转运电机正常旋转;当所述控制单元接收到找零失败的信号后,控制转运电机停止工作并发出提示信息。 As a further improvement of the cuvette automatic loading device, the transfer mechanism comprises a mount, a rotary disk and a transfer motor, the rotary disk being rotatably disposed in the mount, the rotary disk having at least one reaction cup position, The rotating disk is mounted on the transfer motor, and the control unit is connected to the transfer motor for controlling the rotation of the transfer motor; the control unit detects the out-of-step signal of the transfer motor and drives the transfer motor to reverse After the distance is set to the rotation, the rotation is forward, and the control unit controls the transfer motor to turn on the change during the forward rotation of the transfer motor; when the control unit receives the signal of finding the zero position, the normal rotation of the transfer motor is controlled. When the control unit receives the signal of the failure to change, the control transfer motor stops working and issues a prompt message.
依据上述实施例的反应杯自动装载装置,其换向机构的传送槽具有允许反应杯下部伸入的尺寸,且传送槽的宽度小于反应杯上悬挂部的宽度,使得反应杯落入到传送槽时,反应杯的悬挂部可以悬挂在传送槽的的槽壁上,而反应杯悬挂部以下的地方伸入到传送槽内,使得反应杯通过悬挂部在传送槽上滑动。同时,因为反应杯落入到传送槽的初期会大致以悬挂部为中心在传送槽内摇摆,一旦这种摇摆过大,将会导致反应杯从传送槽内滑出。对此,本实施例的传送槽在靠近拾取机构的一端具有第一槽底壁,该第一槽底壁到传送槽上沿的距离小于反应杯最底部到悬挂部的距离,使得反应杯摇摆到一定角度时就会被第一槽底壁所阻挡,从而避免其摇摆过大。According to the cuvette automatic loading device of the above embodiment, the transfer groove of the reversing mechanism has a size that allows the lower portion of the cuvette to protrude, and the width of the transfer groove is smaller than the width of the hanging portion on the cuvette, so that the cuvette falls into the transfer groove. The suspension portion of the cuvette can be hung on the groove wall of the transfer groove, and the portion below the cuvette suspension portion projects into the transfer groove, so that the cuvette slides on the transfer groove through the suspension portion. At the same time, since the reaction cup falls into the transfer tank, it oscillates substantially in the transfer groove around the suspension portion. Once the swing is too large, the reaction cup will slide out of the transfer tank. In this regard, the transfer groove of the embodiment has a first groove bottom wall at an end close to the pick-up mechanism, and the distance from the bottom wall of the first groove to the upper edge of the transfer groove is smaller than the distance from the bottom of the reaction cup to the hanging portion, so that the reaction cup swings When it reaches a certain angle, it will be blocked by the bottom wall of the first groove, so as to avoid its swinging too large.
本申请提供一种新型的样本分析仪,该样本分析仪包括如上述任一实施例所述的反应杯自动装载装置以及转移机构,该转移机构用于将反应杯自动装载装置提供的反应杯移动到其他位置。The present application provides a novel sample analyzer comprising the cuvette automatic loading device according to any of the above embodiments and a transfer mechanism for moving the cuvette provided by the cuvette automatic loading device Go to other locations.
附图说明DRAWINGS
图1为本申请反应杯自动装载装置一种实施例的结构示意图;1 is a schematic structural view of an embodiment of an automatic loading device for a reaction cup of the present application;
图2为图1所示实施例的分解图;Figure 2 is an exploded view of the embodiment of Figure 1;
图3为本申请拾取机构的拾取块和链条的结构示意图;3 is a schematic structural view of a picking block and a chain of the picking mechanism of the present application;
图4为图3所示结构的局部放大图;Figure 4 is a partial enlarged view of the structure shown in Figure 3;
图5为本申请拾取块一种实施例的示意图;Figure 5 is a schematic view of an embodiment of a picking block of the present application;
图6为本申请反应杯自动装载装置一种实施例的俯视图;Figure 6 is a top plan view of an embodiment of the cuvette automatic loading device of the present application;
图7为本申请反应杯一种实施例的示意图;Figure 7 is a schematic view of an embodiment of a cuvette of the present application;
图8为本申请传送槽一种实施例的示意图;Figure 8 is a schematic view of an embodiment of a transfer tank of the present application;
图9为本申请一种实施例中传送槽位置设置示意图;FIG. 9 is a schematic diagram showing the position setting of a transfer slot in an embodiment of the present application; FIG.
图10为图9中C部分所示结构的局部放大图;Figure 10 is a partial enlarged view of the structure shown in part C of Figure 9;
图11为本申请拾取块另一种实施例的示意图;Figure 11 is a schematic view showing another embodiment of the picking block of the present application;
图12为图11所示拾取块和链条配合的结构示意图;Figure 12 is a schematic view showing the structure of the picking block and the chain of Figure 11;
图13为本申请一种实施例中搅拌块与料仓和拾取机构的配合示意图;Figure 13 is a schematic view showing the cooperation of the stirring block with the silo and the picking mechanism in an embodiment of the present application;
图14为本申请一种实施例中转运机构自恢复方法的流程图。14 is a flow chart of a method for self-recovery of a transport mechanism in an embodiment of the present application.
具体实施方式 Detailed ways
下面通过具体实施方式结合附图对本发明作进一步详细说明。其中不同实施方式中类似元件采用了相关联的类似的元件标号。在以下的实施方式中,很多细节描述是为了使得本申请能被更好的理解。然而,本领域技术人员可以毫不费力的认识到,其中部分特征在不同情况下是可以省略的,或者可以由其他元件、材料、方法所替代。在某些情况下,本申请相关的一些操作并没有在说明书中显示或者描述,这是为了避免本申请的核心部分被过多的描述所淹没,而对于本领域技术人员而言,详细描述这些相关操作并不是必要的,他们根据说明书中的描述以及本领域的一般技术知识即可完整了解相关操作。The present invention will be further described in detail below with reference to the accompanying drawings. Similar elements in different embodiments employ associated similar component numbers. In the following embodiments, many of the details are described in order to provide a better understanding of the application. However, those skilled in the art can easily realize that some of the features may be omitted in different situations, or may be replaced by other components, materials, and methods. In some cases, some operations related to the present application have not been shown or described in the specification, in order to avoid that the core portion of the present application is overwhelmed by excessive description, and those skilled in the art will describe these in detail. Related operations are not necessary, they can fully understand the relevant operations according to the description in the manual and the general technical knowledge in the field.
另外,说明书中所描述的特点、操作或者特征可以以任意适当的方式结合形成各种实施方式。同时,方法描述中的各步骤或者动作也可以按照本领域技术人员所能显而易见的方式进行顺序调换或调整。因此,说明书和附图中的各种顺序只是为了清楚描述某一个实施例,并不意味着是必须的顺序,除非另有说明其中某个顺序是必须遵循的。In addition, the features, operations, or characteristics described in the specification may be combined in any suitable manner to form various embodiments. At the same time, the steps or actions in the method description can also be sequentially changed or adjusted in a manner that can be apparent to those skilled in the art. Therefore, the various sequences in the specification and the drawings are only for the purpose of describing a particular embodiment, and are not intended to
本文中为部件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说“连接”、“联接”,如无特别说明,均包括直接和间接连接(联接)。The serial numbers themselves for the components herein, such as "first", "second", etc., are only used to distinguish the described objects, and do not have any order or technical meaning. As used herein, "connected" or "coupled", unless otherwise specified, includes both direct and indirect connections (joining).
实施例1:Example 1:
本实施例1提供了一种反应杯自动装载装置,其可以自动的装载反应杯,使无序的反应杯最后按照一定的顺序排列,以便于后续操作取用。The first embodiment provides a cuvette automatic loading device which can automatically load the cuvette so that the disordered cuvettes are finally arranged in a certain order for subsequent operation.
请参考图1,在一种实施例中,该反应杯自动装载装置1包括料仓101、拾取机构102、换向机构103、转运机构104及控制单元(图中未示出)。控制单元用于对拾取机构102、换向机构103、转运机构104进行控制。Referring to FIG. 1, in one embodiment, the cuvette automatic loading device 1 includes a silo 101, a picking mechanism 102, a reversing mechanism 103, a transport mechanism 104, and a control unit (not shown). The control unit is used to control the picking mechanism 102, the reversing mechanism 103, and the transport mechanism 104.
该料仓101用于存放无序的反应杯,其具有一个容置腔,该容置腔具有敞开口,这个敞开口便于操作者将散装的反应杯倒入到容置腔内。该敞开口也可设置有可打开的盖子,使敞开口在不添加反应杯的时候处于封闭状态。料仓101可以是成上大下小的形状,敞开口设置在上部,使得敞开口具有足够的尺寸,以便于操作者添加反应杯。The silo 101 is used for storing a disordered cuvette having an accommodating chamber having an open opening, which allows the operator to pour the bulk cuvette into the accommodating chamber. The open opening may also be provided with an openable lid such that the open opening is closed when no cuvette is added. The silo 101 may be in the shape of a large upper and lower, and the open opening is provided at the upper portion such that the open opening has a sufficient size to allow the operator to add the cuvette.
请参考图1-5,一种实施例中,该拾取机构102包括驱动结构1022和多个间隔设置在驱动结构1022上的拾取块1021,用于在移动的过程中从料仓101中拾取反应杯。 Referring to FIGS. 1-5, in an embodiment, the picking mechanism 102 includes a driving structure 1022 and a plurality of picking blocks 1021 spaced apart from the driving structure 1022 for picking up the reaction from the silo 101 during the moving process. cup.
该拾取块1021包括用于承托反应杯的承重面1021A,与承重面1021A相对设置的挡板1021B以及连接承重面1021A和挡板1021B的连接体1021C。该承重面1021A、连接体1021C和挡板1021B可以采用一体成型的方式制成,或者也可以通过将分离的承重面1021A、连接体1021C和挡板1021B相互固定形成。The pickup block 1021 includes a bearing surface 1021A for supporting the reaction cup, a baffle 1021B disposed opposite the bearing surface 1021A, and a connecting body 1021C connecting the bearing surface 1021A and the baffle 1021B. The bearing surface 1021A, the connecting body 1021C, and the baffle 1021B may be integrally formed, or may be formed by fixing the separated bearing surface 1021A, the connecting body 1021C, and the baffle 1021B to each other.
请参考图5,该承重面1021A可以是承重体102D的某一个面或几个面,该承重体102D可以是一种板状体,或者也可以是其他任意的形状。Referring to FIG. 5, the bearing surface 1021A may be a face or faces of the load-bearing body 102D. The load-bearing body 102D may be a plate-shaped body or may have any other shape.
该承重面1021A、连接体1021C和挡板1021B形成用于容置反应杯的容置槽1021K,该容置槽1021K整体斜向下设置,并具有用于反应杯掉落的反应杯出口1021H,从而使得反应杯可以在重力的作用下从容置槽1021K内滑落。该反应杯出口1021H通常位于容置槽1021K较低的一侧。容置槽1021K还具有反应杯入口,该反应杯入口较好的可以是斜向上设置或者部分斜向上设置,使得反应杯能够在重力作用下从反应杯入口落入到容置槽1021K内。当然,对于图5所示这种拾取块1021来说,容置槽1021K的反应杯入口包括反应杯出口1021H(同时作为入口和出口)、与反应杯出口1021H相对的一侧开口1021J以及与连接体1021C相对一侧的开口1021I,反应杯随机的从这些开口进入到容置槽1021K内。除了使该反应杯出口1021H同时作为反应杯入口的一部分以外,在其他实施例中,容置槽1021K的反应杯入口和反应杯出口可以是独立分开设置的。The bearing surface 1021A, the connecting body 1021C and the baffle 1021B form a receiving groove 1021K for accommodating the reaction cup. The receiving groove 1021K is disposed obliquely downward as a whole, and has a cuvette outlet 1021H for the reaction cup to fall. Thereby, the cuvette can be slid down from the accommodating groove 1021K under the action of gravity. The cuvette outlet 1021H is typically located on the lower side of the receiving trough 1021K. The accommodating tank 1021K further has a cuvette inlet, and the cuvette inlet may preferably be disposed obliquely upward or partially obliquely upward so that the cuvette can fall from the cuvette inlet into the accommodating groove 1021K under the force of gravity. Of course, for the pickup block 1021 shown in FIG. 5, the cuvette inlet of the receiving groove 1021K includes a cuvette outlet 1021H (at the same time as an inlet and an outlet), a side opening 1021J opposite to the cuvette outlet 1021H, and a connection. The opening 1021I of the body 1021C is opposite to one side, and the reaction cups randomly enter from the openings into the accommodating groove 1021K. In addition to having the cuvette outlet 1021H simultaneously as part of the cuvette inlet, in other embodiments, the cuvette inlet and cuvette outlet of the receiving cell 1021K can be separately spaced apart.
这里所说的容置槽1021K整体斜向下设置以及容置槽1021K的反应杯入口斜向上设置都是指在拾取块1021拾取和运送反应杯的过程中(即图3箭头所示拾取块1021向上运动这一段)。Here, the accommodating groove 1021K is disposed obliquely downward as a whole and the cuvette inlet of the accommodating groove 1021K is disposed obliquely upwards in the process of picking up and transporting the cuvette in the picking block 1021 (ie, the picking block 1021 shown by the arrow in FIG. 3) Move up this paragraph).
为了避免一个容置槽1021K内同时拾取并存放了两个以上的反应杯,较好的方式是将容置槽1021K的宽度和长度设置为比反应杯略大,即只能容置一个反应杯。通常情况下,容置槽1021K是横向设置的,即与反应杯横躺时的形状匹配,使反应杯以横躺的方式容置在容置槽1021K内。但,在一些实施例中,也不排除使反应杯以竖向的方式放置在拾取块1021上进行传送。In order to avoid picking up and storing more than two cuvettes in one accommodating groove 1021K, it is preferable to set the width and length of the accommodating groove 1021K to be slightly larger than the reaction cup, that is, only one cuvette can be accommodated. . Generally, the accommodating groove 1021K is disposed laterally, that is, matched with the shape when the reaction cup is lying, so that the reaction cup is accommodated in the accommodating groove 1021K in a lying manner. However, in some embodiments, it is also not excluded to place the cuvette in a vertical manner on the pick-up block 1021.
请参考图1和2,该驱动结构1022对拾取块1021进行控制,使拾取块1021的容置槽1021K能够在一段行程中自下方向斜上方穿过料仓 101,用以拾取、运送并卸载反应杯。具体可以是如图2所示,在料仓101侧方设置有斜向开口1013,拾取机构102的一部分装入该斜向开口1013内,进入料仓101内后,拾取块1021容置槽1021K上的反应杯入口朝向料仓101内且斜向上设置,以便于反应杯落入到容置槽1021K内。当驱动结构1022和拾取块1021装入到斜向开口1013内时,其基本密封该斜向开口1013,或者与斜向开口1013的口壁之间具有较小的间隙,使反应杯不会从斜向开口1013处掉出料仓101。Referring to FIGS. 1 and 2, the driving structure 1022 controls the picking block 1021 so that the receiving slot 1021K of the picking block 1021 can pass through the silo obliquely upward from the lower direction during a stroke. 101, for picking up, transporting and unloading the cuvette. Specifically, as shown in FIG. 2, an oblique opening 1013 is disposed on the side of the silo 101, and a part of the picking mechanism 102 is inserted into the oblique opening 1013. After entering the silo 101, the picking block 1021 accommodates the slot 1021K. The upper cuvette inlet is placed in the silo 101 and disposed obliquely upward so that the cuvette falls into the accommodating groove 1021K. When the driving structure 1022 and the picking block 1021 are loaded into the oblique opening 1013, they substantially seal the oblique opening 1013 or have a small gap with the opening wall of the oblique opening 1013 so that the cuvette does not The silo 101 is dropped at the oblique opening 1013.
请参考图1,在一种实施例中,料仓101被中间隔板分为一大一小两个腔体,大腔体1011用于添加和存储新的反应杯,小腔体1012为有效拾取区域,该大腔体1011和小腔体1012下方相通,当小腔体1012内反应杯减少时,大腔体1011内的反应杯会进入到小腔体1012内。该拾取机构102的一部分从小腔体1012内斜向上延伸,使得拾取块1021在驱动结构1022的驱动下依次从小腔体1012内穿过,并向斜上方移动,从而使小腔体1012内的反应杯在重力以及周围反应杯的作用下落到拾取块1021的承重面1021A上,并随拾取块1021移动,从而完成反应杯的拾取。Referring to FIG. 1, in one embodiment, the silo 101 is divided into a large one and a small cavity by an intermediate partition. The large cavity 1011 is used to add and store a new cuvette, and the small cavity 1012 is effective. In the pick-up area, the large cavity 1011 communicates with the small cavity 1012. When the cuvette in the small cavity 1012 is reduced, the cuvette in the large cavity 1011 enters the small cavity 1012. A portion of the pick-up mechanism 102 extends obliquely upward from the small cavity 1012 such that the pick-up block 1021 sequentially passes through the small cavity 1012 under the driving of the driving structure 1022 and moves obliquely upward, thereby causing the reaction in the small cavity 1012. The cup falls on the load bearing surface 1021A of the pickup block 1021 by gravity and the surrounding reaction cup, and moves with the pickup block 1021, thereby completing the pickup of the cuvette.
这种一大一小两个腔体可以防止小腔体1012内堆叠太多的反应杯,导致拾取块1021不好拾取反应杯。当然,料仓101也并不限定于这种一大一小两个腔体的方式,其也可以为一个完整的腔体或其他设计。The large and small cavities can prevent too many cuvettes from being stacked in the small cavity 1012, so that the pickup block 1021 does not pick up the cuvette. Of course, the silo 101 is also not limited to such a large one and two small cavities, which may also be a complete cavity or other design.
进一步地,驱动结构1022可以采用电机驱动传送链或同步带的方式,拾取块1021固定安装在同步带或传动链上。请参考图3和4,一种实施例中,该驱动结构1022包括电机(图中未单独示出,但这并不影响本领域技术人员对此的理解)和传送链1023。该传送链1023及其传送轮整体倾斜的设置,且传送链1023形成一个循环工作的传送轨道,该多个拾取块1021间隔一定距离的设置在传送链1023上,从而在传送链1023的带动下,循环的向斜上方运送反应杯。Further, the driving structure 1022 can be driven by a motor to drive a conveyor chain or a timing belt, and the pickup block 1021 is fixedly mounted on the timing belt or the transmission chain. Referring to Figures 3 and 4, in one embodiment, the drive structure 1022 includes a motor (not shown separately, but this does not affect the understanding of those skilled in the art) and the conveyor chain 1023. The conveyor chain 1023 and its transfer wheel are integrally inclined, and the transport chain 1023 forms a circulating working transport track. The plurality of pick-up blocks 1021 are disposed at a distance from each other on the transport chain 1023, thereby being driven by the transport chain 1023. The cuvette is transported obliquely above the cycle.
通常的拾取机构102中,反应杯是通过自身重力从容置槽1021K内掉落。但当反应杯出厂或者后期保存等过程中附着有污染物时,反应杯将不容易从拾取块1021的承重面1021A上滑下来,因此将会跟着拾取块1021继续向上运动。In the conventional pick-up mechanism 102, the cuvette is dropped from the accommodating groove 1021K by its own gravity. However, when contaminants are attached to the process of the reaction cup or the subsequent storage, the cuvette will not easily slide off the load bearing surface 1021A of the pickup block 1021, and thus will continue to move upward along with the pickup block 1021.
如图4所示,相邻拾取块1021之间具有缝隙1025,当某一个拾取块1021带着未卸载的反应杯继续向上运动到传送链1023的拐角处时, 相邻拾取块1021之间的缝隙1025将变大。此时,拾取块1021的朝向改变,如果没有了挡板1021B的阻挡作用,反应杯极其容易掉落到两个相邻拾取块1021之间的缝隙1025中,最终导致拾取机构102卡滞。本实施例由于挡板1021B的存在,未卸载的反应杯只能继续留在容置槽1021K内,或从容置槽1021K的开口处掉落,不会落入到相邻拾取块1021之间的缝隙1025中,因此也避免了由此所导致的拾取机构102卡滞问题。As shown in FIG. 4, there is a gap 1025 between adjacent picking blocks 1021, and when a picking block 1021 continues to move upward to the corner of the transport chain 1023 with the unloaded cuvette, The gap 1025 between adjacent picking blocks 1021 will become larger. At this time, the orientation of the pickup block 1021 is changed, and if the blocking action of the baffle 1021B is absent, the cuvette is extremely easily dropped into the slit 1025 between the two adjacent pickup blocks 1021, eventually causing the pickup mechanism 102 to be stuck. In this embodiment, the un-unloaded cuvette can only remain in the accommodating groove 1021K due to the presence of the baffle 1021B, or fall from the opening of the accommodating groove 1021K, and does not fall between the adjacent pick-up blocks 1021. In the gap 1025, the pick-up problem of the pickup mechanism 102 caused thereby is also avoided.
请参考图5,该挡板1021B具有与承重面1021A相对的上挡面1021E,该承重面1021A和上挡面1021E中至少其一具有自容置槽1021K向外设置的倒角1021F、1021G,用以增加反应杯入口的开口大小,以便于反应杯提供一个更大的入口,更容易收集反应杯。此外,由于这种特殊的拾取结构,当一个拾取块1021向斜上方穿过料仓101时,可能会有几个反应杯堆在一个容置槽1021K内。此时,与通常的尖角过渡相比,该倒角还可以起到导向的作用,使第一个反应杯更容易准确的落入到容置槽1021K内。而当第一个反应杯落入到容置槽1021K后,其他反应杯则会因为容置槽1021K剩余空间的不足以及倒角的存在,而更容易从拾取块1021上掉落,不会挂在容置槽1021K的槽壁上。Referring to FIG. 5 , the baffle 1021B has an upper surface 1021E opposite to the bearing surface 1021A. At least one of the bearing surface 1021A and the upper surface 1021E has a chamfer 1021F, 1021G disposed outwardly from the receiving groove 1021K. It is used to increase the size of the opening of the cuvette inlet so that the cuvette provides a larger inlet and it is easier to collect the cuvette. In addition, due to this special pick-up structure, when one pick-up block 1021 passes obliquely upward through the magazine 101, there may be several cuvettes stacked in one of the receiving grooves 1021K. At this time, the chamfer can also serve as a guide for the first cuvette to fall more easily into the accommodating groove 1021K than the normal cusp transition. When the first cuvette falls into the accommodating groove 1021K, the other cuvettes are more likely to fall from the picking block 1021 due to the shortage of the remaining space of the accommodating groove 1021K and the existence of the chamfering, and will not hang. On the groove wall of the receiving groove 1021K.
在一种实施例中,请参考图5和7,反应杯200具有作为悬挂部的凸棱202,该凸棱的横截面尺寸(当凸棱横截面为圆形时,横截面尺寸为最外沿形成的圆形的直径)为d,该反应杯200悬挂部以下的部位203的横截面尺寸为f(当反应杯200悬挂部以下的部位203横截面为圆形时,横截面尺寸为最外沿形成的圆形的直径),则承重面倒角a范围选择为:In one embodiment, referring to Figures 5 and 7, the cuvette 200 has a rib 202 as a hanging portion, the cross-sectional dimension of the rib (when the rib cross-section is circular, the cross-sectional dimension is the outermost The diameter of the circle formed along the base is d, and the cross-sectional dimension of the portion 203 below the suspension portion of the cuvette 200 is f (when the cross-section of the portion 203 below the suspension portion of the cuvette 200 is circular, the cross-sectional dimension is the most The diameter of the circle formed by the outer edge), the range of the load-bearing surface chamfer a is selected as:
0.5(d-f)≤a≤2(d-f)。0.5 (d-f) ≤ a ≤ 2 (d-f).
该上挡面倒角b范围选择为:The upper baffle b range is selected as:
0.5f≤b≤2f。0.5f ≤ b ≤ 2f.
将倒角设置在这样的取值范围内,可以使得容置槽1021K具有足够的槽腔,以便于很好的容置反应杯200,而且容置槽1021K的反应杯入口又具有较大的开口,以便于反应杯200进入到容置槽1021K内。The chamfering angle is set within such a range of values, so that the accommodating groove 1021K has sufficient cavities to accommodate the cuvette 200 well, and the cuvette inlet of the accommodating groove 1021K has a larger opening. In order to facilitate the reaction cup 200 to enter the accommodating groove 1021K.
请继续参考图1,该换向机构103设置于拾取机构102的一侧,用于盛接并传送自拾取块1021上落下的反应杯,该转运机构104衔接于换向机构103的卸料位置(反应杯从拾取机构102掉落的位置)处。Referring to FIG. 1 , the reversing mechanism 103 is disposed at one side of the pick-up mechanism 102 for receiving and transmitting the cuvette dropped from the pick-up block 1021 , and the transfer mechanism 104 is coupled to the unloading position of the reversing mechanism 103 . (where the cuvette is dropped from the pickup mechanism 102).
该换向机构103起到一个收集和整理的过程,使拾取机构102拾取 到的反应杯能够按顺序依次进行排列。请参考图6,该换向机构103的反应杯入口1035设置在拾取机构102的卸料位置,当反应杯从拾取块1021上滑落后,进入到换向机构103内。The reversing mechanism 103 functions as a collection and sorting process for the picking mechanism 102 to pick up The resulting cuvettes can be arranged in order. Referring to FIG. 6, the cuvette inlet 1035 of the reversing mechanism 103 is disposed at the discharge position of the pickup mechanism 102, and enters the reversing mechanism 103 when the cuvette slides off the pickup block 1021.
请参考图8和9,一种实施例中,该换向机构103可以具有一个斜向下设置的传送槽1031,从而使反应杯200沿着传送槽1031依次向下运动。甚至在某些实施例中,该传送槽1031还可以设置一个缓存区,用于使反应杯200在该缓存区进行排队。除此之外,换向机构103也可以是其他形式的传送机构。Referring to Figures 8 and 9, in one embodiment, the reversing mechanism 103 can have a transfer groove 1031 disposed obliquely downward so that the cuvette 200 is sequentially moved downward along the transfer groove 1031. Even in some embodiments, the transfer slot 1031 can be configured with a buffer for queuing the cuvette 200 in the buffer. In addition to this, the reversing mechanism 103 can also be other types of transport mechanisms.
请参考图2和图8-10,一种实施例中,该料仓101具有沿着拾取块1021运动轨迹设置的第一侧板1014,该第一侧板1014封住拾取块1021的反应杯出口1021H一侧(容置槽1021K较低的一侧),用以防止反应杯200从承重面1021A内掉出。该第一侧板1014并不延伸到一侧传送链1023的最高处,传送槽1031始端(靠近拾取机构102卸料位置的一端)的上沿与第一侧板1014的最高边沿大致齐平,大致齐平的高度差在±5mm范围内。只有当拾取块1021上的反应杯200越过了该第一侧板1014的最高边沿后才能够掉落到传送槽1031内。Referring to FIG. 2 and FIGS. 8-10, in one embodiment, the silo 101 has a first side panel 1014 disposed along a moving track of the picking block 1021, the first side panel 1014 sealing the cuvette of the picking block 1021. The outlet 1021H side (the lower side of the receiving groove 1021K) serves to prevent the cuvette 200 from falling out of the bearing surface 1021A. The first side panel 1014 does not extend to the highest point of the one side conveyor chain 1023, and the upper edge of the beginning of the conveyor slot 1031 (near the end of the picking mechanism 102 discharge position) is substantially flush with the highest edge of the first side panel 1014. The substantially flush height difference is within ±5 mm. Only when the cuvette 200 on the pickup block 1021 has passed the highest edge of the first side plate 1014 can it fall into the transfer groove 1031.
同时,该第一侧板1014的另一侧可以设置一个相对的第二第一侧板1015,该第一侧板1014和第二侧边分别位于传送链1023的两侧,对拾取块1021两侧进行限位和保护。Meanwhile, the other side of the first side panel 1014 may be provided with an opposite second first side panel 1015. The first side panel 1014 and the second side edge are respectively located at two sides of the transport chain 1023, and the picking block 1021 is respectively Limit and protect the side.
请参考图6和8,该换向机构103传送反应杯200的方向与拾取机构102运送反应杯200的方向成夹角设置,可用于改变反应杯200的传送方向,以便于与后续结构进行配合。当然,在其他实施例中两者也可以保持同样或相反的方向设置。Referring to FIGS. 6 and 8, the direction in which the reversing mechanism 103 transmits the cuvette 200 is at an angle to the direction in which the pickup mechanism 102 carries the cuvette 200, and can be used to change the conveying direction of the cuvette 200 to facilitate cooperation with subsequent structures. . Of course, in other embodiments both can maintain the same or opposite orientation settings.
请继续参考图1,该转运机构104具有至少一个用于存放反应杯200的反应杯位1043,用以放置反应杯200。With continued reference to FIG. 1, the transfer mechanism 104 has at least one reaction cup position 1043 for storing the cuvette 200 for placing the cuvette 200.
在本实施例中,该转运机构104采用一种转运盘,用于将排列整齐的反应杯200进行转运并定位到系统指定位置。该转运盘转动过程中,换向机构103中的反应杯200进入转运盘的反应杯位1043中,通过转运盘的转动,将反应杯200转运至系统指定位置。In the present embodiment, the transport mechanism 104 employs a transfer tray for transporting and positioning the aligned cuvette 200 to a designated location in the system. During the rotation of the transfer disk, the cuvette 200 in the reversing mechanism 103 enters the reaction cup position 1043 of the transfer tray, and the reaction cup 200 is transported to the designated position of the system by the rotation of the transfer tray.
请参考图1和6,一种实施例中,该转运机构104包括安装座1041和旋转盘1042,该旋转盘1042具有至少一个反应杯位1043,该反应杯位1043一侧开口形成内进杯口1045,该旋转盘1042可转动的设置在安 装座1041中。旋转盘1042可以由电机或其他驱动结构进行驱动。旋转盘1042为圆盘结构,安装座1041形成圆柱形的腔体,使得旋转盘1042安装到腔体后,安装座1041对旋转盘1042形成包围。安装座1041一侧开口形成外进杯口1044,该外进杯口1044与换向机构103的反应杯出口1036对接,该内进杯口1045设置在旋转盘1042靠近安装座1041的一侧(旋转盘1042的外侧),使得内进杯口1045在通过转动能够与外进杯口1044对齐,用以反应杯200进入到反应杯位1043。Referring to Figures 1 and 6, in one embodiment, the transport mechanism 104 includes a mounting base 1041 and a rotating disc 1042 having at least one reaction cup position 1043, the reaction cup position 1043 opening on one side to form an inner cup Port 1045, the rotating disk 1042 is rotatably disposed in the Mounted in the 1041. The rotating disk 1042 can be driven by a motor or other drive structure. The rotating disk 1042 is a disk structure, and the mounting seat 1041 forms a cylindrical cavity such that after the rotating disk 1042 is mounted to the cavity, the mounting seat 1041 surrounds the rotating disk 1042. One side of the mounting seat 1041 opens to form an outer cup opening 1044 that abuts the cuvette outlet 1036 of the reversing mechanism 103, and the inner cup opening 1045 is disposed on a side of the rotating disc 1042 adjacent to the mounting seat 1041 ( The outer side of the disk 1042 is rotated such that the inner cup opening 1045 can be aligned with the outer cup opening 1044 by rotation for the reaction cup 200 to enter the reaction cup position 1043.
请参考图1和6,一种实施例中,该转运机构104始终朝一个方向转动,且转运机构104上具有多个反应杯位1043。当其中一个反应杯位1043接收到反应杯后,转运机构104转动一个行程,使下一个反应杯位1043移动到传送槽1031的反应杯出口1036处,此时转运机构104等待反应杯200进入反应杯位1043后,再转动一个行程,使下下一个反应杯位1043对齐传送槽1031的反应杯出口1036处,并按此运动方式循环转动。Referring to Figures 1 and 6, in one embodiment, the transport mechanism 104 is always rotated in one direction and the transport mechanism 104 has a plurality of reaction cup positions 1043. When one of the reaction cups 1043 receives the cuvette, the transfer mechanism 104 rotates one stroke to move the next cuvette position 1043 to the cuvette outlet 1036 of the transfer tank 1031, at which time the transfer mechanism 104 waits for the cuvette 200 to enter the reaction. After the cup position 1043, another stroke is rotated to align the next reaction cup position 1043 with the cuvette outlet 1036 of the transfer tank 1031, and to rotate in this movement.
该旋转盘1042安装在转运电机(图中未示出)上,该控制单元与转运电机连接,用于控制转运电机的旋转,从而控制旋转盘1042的旋转。The rotary disk 1042 is mounted on a transfer motor (not shown) that is coupled to the transfer motor for controlling the rotation of the transfer motor to control the rotation of the rotary disk 1042.
转运电机在工作过程中存在失步的可能,为了避免旋转盘1042运行过程中因为失步故障直接导致模块停止运行的问题,一种实施例中,提供了一种失步后自恢复的方法。The transfer motor has the possibility of out-of-step during the working process. In order to avoid the problem that the module is stopped due to the out-of-step failure during the operation of the rotating disk 1042, in one embodiment, a self-recovery method after the out-of-step is provided.
请参考图14,当控制单元检测到转运电机失步信号后,驱动转运电机反向旋转设定距离后再正向旋转,同时在转运电机正向旋转过程中控制单元控制转运电机开启找零。Referring to FIG. 14, when the control unit detects the out-of-step signal of the transfer motor, the transfer motor is driven to reversely rotate the set distance and then rotates in the forward direction, and the control unit controls the transfer motor to open the change during the forward rotation of the transfer motor.
当控制单元接收到找到零位的信号后,控制转运电机正常旋转。When the control unit receives the signal to find the zero position, it controls the transfer motor to rotate normally.
当控制单元接收到找零失败的信号后,控制转运电机停止工作并发出提示信息。操作者根据该提示信息人工介入,进行维修。When the control unit receives the signal of the failure to change, the control transfer motor stops working and sends a message. The operator manually intervenes according to the prompt information to perform maintenance.
当然,在控制单元检测到转运电机失步后,也可以进行失步报警,从而对操作者进行提醒。Of course, after the control unit detects that the transfer motor is out of step, an out-of-step alarm can also be performed to alert the operator.
一种实施例中,转运电机在找零过程中也可以正向旋转到下一个杯位,并且判断是否找到零位。如果找到零位,则结束该自恢复过程,正常旋转。如未找到零位,则继续向下一个杯位旋转,继续找零。当多次找零失败后,控制单元再控制转运电机停止工作并发出提示信息。In one embodiment, the transfer motor can also rotate forward to the next cup position during the change process and determine if the zero position is found. If the zero position is found, the self-recovery process ends and the rotation is normal. If the zero is not found, continue to the next cup and continue to change. After multiple failed changes, the control unit then controls the transfer motor to stop working and issues a message.
以上介绍了一种既包括换向机构103,又包括转运机构104的自动 装载装置。在其他实施例中,也可以省略换向机构103,使转运机构104直接获取拾取机构102上落下的反应杯200,并进行转运。此外,转运机构104也可以与换向机构103整合成一个结构,使其既具有换向机构103的功能,又具有转运机构104的功能。The above describes an automatic method including both the reversing mechanism 103 and the transport mechanism 104. Loading device. In other embodiments, the reversing mechanism 103 may be omitted, and the transport mechanism 104 directly acquires the cuvette 200 dropped on the pick-up mechanism 102 and transports it. In addition, the transfer mechanism 104 can also be integrated with the reversing mechanism 103 into a structure that has both the function of the reversing mechanism 103 and the function of the transfer mechanism 104.
请参考图2和13,在一种实施例中,还包括搅拌机构,该搅拌机构具有搅拌块105,该搅拌块105安装在料仓101内,用以搅动反应杯200并使反应杯200能够进入到承重面1021A上,提高拾取机构102的拾取效率。Referring to Figures 2 and 13, in one embodiment, a stirring mechanism is further provided, the agitating mechanism having a stirring block 105 installed in the silo 101 for agitating the cuvette 200 and enabling the cuvette 200 The entry into the bearing surface 1021A improves the picking efficiency of the picking mechanism 102.
该搅拌块105可以由单独的动力源进行驱动。搅拌块105也可以采用拾取机构102的动力源进行控制,例如搅拌块105由传送链1023的从动轴带动,拾取机构102运动过程中,搅拌块105同时在做上下或其他方向的运动。该搅拌块105可以具有与承重面1021A运动方向大致相同或者竖直向上的运动轨迹。例如,该搅拌块105可以沿拾取机构102设置,其运动轨迹可以是平行于对应拾取块1021的移动方向,其作用在于将堆叠的反应杯200推起,使反应杯200在下落的过程中落入到拾取块1021上。The agitation block 105 can be driven by a separate power source. The agitating block 105 can also be controlled by the power source of the pick-up mechanism 102. For example, the agitating block 105 is driven by the driven shaft of the transport chain 1023. During the movement of the pick-up mechanism 102, the agitating block 105 is simultaneously moved up and down or in other directions. The agitating block 105 may have a motion trajectory that is substantially the same as the direction of movement of the bearing surface 1021A or vertically upward. For example, the agitation block 105 can be disposed along the pick-up mechanism 102, and its motion trajectory can be parallel to the moving direction of the corresponding pick-up block 1021, and its function is to push the stacked cuvette 200 up, so that the cuvette 200 falls during the falling process. Goes to the pickup block 1021.
请参考图13,在一种实施例中,料仓101与拾取机构102的底部围合一个搅拌腔。具体可以是料仓101的侧壁的下部1016和底壁1017与拾取机构102一起围成搅拌腔。该搅拌块105容置于该搅拌腔内,且与拾取机构102并排设置。Referring to Figure 13, in one embodiment, the silo 101 encloses a mixing chamber with the bottom of the picking mechanism 102. Specifically, the lower portion 1016 and the bottom wall 1017 of the side wall of the silo 101 may be enclosed with the pick-up mechanism 102 as a stirring chamber. The agitation block 105 is housed in the agitation chamber and is disposed side by side with the pickup mechanism 102.
该拾取机构102和料仓101各自与搅拌块105最好是不形成间隙,如果形成间隙,则该间隙具有可防止反应杯200掉入的尺寸,以防止反应杯200掉落到该间隙内,导致机器卡滞。Preferably, the pick-up mechanism 102 and the silo 101 do not form a gap with the agitation block 105. If a gap is formed, the gap has a size that prevents the cuvette 200 from falling into the gap to prevent the cuvette 200 from falling into the gap. Causes the machine to become stuck.
该搅拌块105的搅拌速度可与拾取机构102中传送链1023的速度相匹配,尤其是与传送链1023上拾取块1021的移动速度匹配,用以使搅拌块105每次搅动反应杯200时,散落的反应杯200能够落在正在上升的拾取块1021上。The agitation speed of the agitation block 105 can be matched to the speed of the conveyor chain 1023 in the pickup mechanism 102, particularly to the speed of movement of the pickup block 1021 on the conveyor chain 1023, such that the agitation block 105 agitates the cuvette 200 each time. The scattered cuvette 200 can fall on the rising pickup block 1021.
实施例2:Example 2:
本实施例2提供了一种反应杯自动装载装置,用以解决反应杯掉落到换向机构时,反应杯由于摇摆角度过大而从拾取机构掉出的问题。The second embodiment provides a reaction cup automatic loading device for solving the problem that the reaction cup falls out of the pickup mechanism due to an excessive swing angle when the reaction cup is dropped to the reversing mechanism.
请参考图1、6和8,该反应杯自动装载装置1包括料仓101、拾取机构102、换向机构103、转运机构104以及控制单元(未示出)。 Referring to Figures 1, 6, and 8, the cuvette automatic loading device 1 includes a silo 101, a picking mechanism 102, a reversing mechanism 103, a transfer mechanism 104, and a control unit (not shown).
该料仓101用于存放反应杯200,该拾取机构102用以拾取、传送和卸载反应杯200。该转运机构104机构用于从换向机构103获取反应杯200,并将反应杯200送至指定的地方。本实施例中,该料仓101和转运机构104结构与实施例1相同,对此就不再赘言。该拾取机构102也可以采用如实施例1所示的结构。但,在其他实施例中,料仓101、拾取机构102和转运机构104同样也可以采用其他形式的结构。控制单元用于控制拾取机构102的动作,使其按照需要拾取和传送反应杯200。The bin 101 is used to store the cuvette 200, which is used to pick up, transfer and unload the cuvette 200. The transfer mechanism 104 mechanism is for acquiring the cuvette 200 from the reversing mechanism 103 and delivering the cuvette 200 to a designated place. In this embodiment, the structure of the silo 101 and the transport mechanism 104 is the same as that of the first embodiment, and this is no longer a rumor. The pickup mechanism 102 can also adopt the structure as shown in Embodiment 1. However, in other embodiments, the silo 101, the pick-up mechanism 102, and the transport mechanism 104 may also employ other forms of construction. The control unit is used to control the action of the picking mechanism 102 to pick up and transport the cuvette 200 as needed.
该换向机构103衔接于拾取机构102之后,且换向机构103具有自拾取机构102一侧斜向下设置的传送槽1031。该传送槽1031具有允许反应杯200下部伸入的尺寸,且传送槽1031的宽度小于反应杯200上悬挂部的宽度。使得反应杯200落入到传送槽1031时,反应杯200的悬挂部可以悬挂在传送槽1031的的槽壁上,而反应杯200悬挂部以下的部分伸入到传送槽1031内,使得反应杯200通过悬挂部在传送槽1031上滑动。The reversing mechanism 103 is coupled to the picking mechanism 102, and the reversing mechanism 103 has a transfer groove 1031 disposed obliquely downward from the side of the picking mechanism 102. The transfer groove 1031 has a size that allows the lower portion of the cuvette 200 to protrude, and the width of the transfer groove 1031 is smaller than the width of the hanging portion on the cuvette 200. When the cuvette 200 is dropped into the transfer tank 1031, the hanging portion of the cuvette 200 can be hung on the groove wall of the transfer groove 1031, and the portion below the suspension portion of the cuvette 200 protrudes into the transfer groove 1031, so that the reaction cup 200 slides on the transfer groove 1031 through the hanging portion.
请参考图7,本实施例所采用的反应杯200包括管体201和设置在管体201外的凸棱202,在这种反应杯200中凸棱202就相当于反应杯200的悬挂部,反应杯200悬挂部以下的部位为203,反应杯200主要通过该凸棱202悬挂在传送槽1031的上沿。当然,在其他实施例中,该悬挂部也能够是其他形式的结构,例如可以是多个凸块,甚至在一些管体201成锥形设置的实施例中,该悬挂部可以是管体201的外壁,使得管体201较小的一端伸入到传送槽1031,而较大的一端则悬挂在传送槽1031外。Referring to FIG. 7, the cuvette 200 used in the embodiment includes a tubular body 201 and a rib 202 disposed outside the tubular body 201. In the cuvette 200, the rib 202 corresponds to the hanging portion of the cuvette 200. The portion below the suspension portion of the cuvette 200 is 203, and the cuvette 200 is mainly suspended by the rib 202 at the upper edge of the transfer groove 1031. Of course, in other embodiments, the suspension portion can also be other forms of structure, such as a plurality of bumps, and even in some embodiments in which the tubular bodies 201 are tapered, the suspension portion can be the tubular body 201. The outer wall allows the smaller end of the tubular body 201 to extend into the transfer slot 1031, while the larger end is suspended outside the transfer slot 1031.
请参考图8,反应杯200落入到传送槽1031内时,依靠反应杯200自身的重力,其在下滑过程中同时在进行自转,通过反应杯200的自转能够使反应杯200的开口始终朝上,完成反应杯200的换向。但是,因为反应杯200落入到传送槽1031的初期会大致以悬挂部为中心在传送槽1031内摇摆。例如,图8中示出了反应杯200以底部向右的方式进入到传送槽1031中,此时反应杯200悬挂部以下的部位203将安装顺时针的方向向下摇摆。同样的,当反应杯200以底部向左的方式进入到传送槽1031中,此时反应杯200悬挂部以下的部位203将安装逆时针的方向向下摇摆。一旦这种摇摆过大,将会导致反应杯200从传送槽1031内滑出或掉落,引起其它故障。 Referring to FIG. 8, when the reaction cup 200 falls into the transfer tank 1031, it relies on the gravity of the reaction cup 200 itself, and it is simultaneously rotated during the sliding process. By the rotation of the reaction cup 200, the opening of the reaction cup 200 can always be made toward Onwards, the commutation of the cuvette 200 is completed. However, since the cuvette 200 falls into the transfer groove 1031, it oscillates in the transfer groove 1031 substantially around the hanging portion. For example, in Fig. 8, the cuvette 200 is shown entering the transfer tank 1031 in a bottom rightward manner, at which point the portion 203 below the suspension portion of the cuvette 200 swings downward in a clockwise direction. Similarly, when the cuvette 200 enters the transfer tank 1031 in a bottom-to-left manner, the portion 203 below the suspension portion of the cuvette 200 swings downward in a counterclockwise direction. Once this sway is too large, the cuvette 200 will be slid out or dropped from the transfer slot 1031, causing other malfunctions.
对此,在本实施例中该传送槽1031至少在靠近拾取机构102的一端具有第一槽底壁1032,该第一槽底壁1032到传送槽1031上沿的距离(垂直距离,如图8中虚线A所示)小于反应杯200最底部到悬挂部的距离。使得反应杯200摇摆到一定角度时就会被第一槽底壁1032所阻挡,如图8所示,从而避免其摇摆过大,从传送槽1031滑出或掉落。并且,当反应杯200以底部向右的方式进入到传送槽1031中时,该第一槽底壁1032还可以对反应杯200起到减速的效果,避免其迅速从传送槽1031内向下滑落。In this regard, in the present embodiment, the transfer groove 1031 has a first groove bottom wall 1032 at least at an end close to the pick-up mechanism 102, and the distance between the first groove bottom wall 1032 and the transfer groove 1031 (vertical distance, as shown in FIG. 8 The dotted line A is smaller than the distance from the bottom of the cuvette 200 to the hanging portion. When the cuvette 200 is swung to a certain angle, it is blocked by the first groove bottom wall 1032, as shown in FIG. 8, so as to prevent the sway from being excessively large, and slipping or falling from the transfer groove 1031. Moreover, when the cuvette 200 enters the transfer tank 1031 in a bottom rightward manner, the first tank bottom wall 1032 can also decelerate the cuvette 200 to prevent it from sliding down from the inside of the transfer tank 1031.
请参考图6,该转运机构104衔接于该传送槽1031的卸料位置处,该转运机构104具有至少一个用于存放反应杯200的反应杯位1043,用以放置并转运反应杯200。Referring to FIG. 6, the transfer mechanism 104 is coupled to a discharge position of the transfer tank 1031. The transfer mechanism 104 has at least one reaction cup position 1043 for storing the cuvette 200 for placing and transporting the cuvette 200.
请继续参考图8,在一种实施例中,该传送槽1031的底部设置有位于第一槽底壁1032之后的留空部1034。留空部1031是指该部分没有底壁或底壁中留有开口。该留空部使得反应杯200的下部能够自然垂落在传送槽1031内,然后依次向下滑落。With continued reference to FIG. 8, in one embodiment, the bottom of the transfer slot 1031 is provided with a recess 1034 behind the first slot bottom wall 1032. The recess 1031 means that there is no opening in the bottom wall or the bottom wall of the portion. The recess allows the lower portion of the cuvette 200 to naturally hang down in the transfer groove 1031 and then slide down sequentially.
在其他的实施例中,该传送槽1031的底部设置有位于第一槽底壁1032之后的第二槽底壁(附图未示出)。该第二槽底部到传送槽1031上沿的距离(垂直距离,如图8中虚线B所示)大于反应杯200最底部到悬挂部的距离。该第二槽底壁使得反应杯200的下部能够自然垂落在传送槽1031内,然后依次向下滑落。In other embodiments, the bottom of the transfer trough 1031 is provided with a second trough bottom wall (not shown) behind the first trough bottom wall 1032. The distance from the bottom of the second groove to the upper edge of the transfer groove 1031 (vertical distance, as indicated by a broken line B in Fig. 8) is larger than the distance from the bottom of the cuvette 200 to the hanging portion. The second groove bottom wall allows the lower portion of the cuvette 200 to naturally hang down in the transfer groove 1031 and then slide down sequentially.
当然,另外一些实施例中,传送槽1031可以同时具备以上提到的留空部1034和第二槽底壁。进一步地,请参考图8-10,一种实施例中,该换向机构103具有大致呈V形的导向槽1033,该导向槽1033的底部与传送槽1031连通,且与传送槽1031同方向延伸设置。导向槽1033用于扩大传送槽1031的接收范围,使得拾取块1021上反应杯200掉落的位置即使不够准确,也依然可以落入到导向槽1033内,并随着导向槽1033的导向面滑入到传送槽1031内。Of course, in other embodiments, the transfer slot 1031 can have both the above-mentioned recess 1034 and the second slot bottom wall. Further, referring to FIG. 8-10, in an embodiment, the reversing mechanism 103 has a substantially V-shaped guiding groove 1033. The bottom of the guiding groove 1033 is in communication with the conveying groove 1031 and is in the same direction as the conveying groove 1031. Extended settings. The guiding groove 1033 is used to enlarge the receiving range of the conveying groove 1031, so that the position where the reaction cup 200 is dropped on the picking block 1021 can still fall into the guiding groove 1033 even if it is not accurate enough, and slides along with the guiding surface of the guiding groove 1033. It enters the transfer slot 1031.
另一方面,该传送槽1031具有靠近拾取机构102的滑落区和用于缓存反应杯200的缓存区,该缓存区衔接在滑落区之后,使得反应杯200能够从滑落区进入到缓存区内进行排队缓存。缓存区通常设置在传送槽1031的末端,此时反应杯200按序依次排列并缓存于传送槽1031内,而滑落区可认为是从传送槽1031始端(靠近拾取机构102卸料位置的一 端)到缓存区这一段区域。On the other hand, the transfer slot 1031 has a sliding area adjacent to the pick-up mechanism 102 and a buffer area for buffering the cuvette 200, the buffer area being engaged behind the sliding area, so that the cuvette 200 can enter from the sliding area into the buffer area. Queued cache. The buffer area is usually disposed at the end of the transfer slot 1031. At this time, the cuvettes 200 are sequentially arranged and sequentially cached in the transfer groove 1031, and the slide-down area can be regarded as the start end of the transfer groove 1031 (near the discharge position of the pickup mechanism 102). End) to the area of the buffer area.
该缓存区设置有存储状态检测单元,用于检测缓存区内反应杯200是否排列至设定位置或是否到达设定数量,该存储状态检测单元与控制单元信号连接,用以向控制单元反馈缓存区的存储状态。控制单元可以根据收到的存储状态来判断是否继续拾取反应杯200以及是否提醒用户。例如,当检测到反应杯200存满时,则控制拾取机构102停止拾取反应杯200,同时也可以告知用户反应杯200缓存已满。The buffer area is provided with a storage state detecting unit, configured to detect whether the cuvette 200 in the buffer area is arranged to a set position or whether a set number is reached, and the storage state detecting unit is connected with the control unit to feed back a buffer to the control unit. The storage state of the zone. The control unit can determine whether to continue picking up the cuvette 200 and whether to remind the user based on the received storage status. For example, when it is detected that the cuvette 200 is full, the pickup mechanism 102 is controlled to stop picking up the cuvette 200, and the user can also be informed that the cuvette 200 buffer is full.
进一步地,该滑落区设置有反应杯200检测单元,该反应杯200检测单元与控制单元信号连接,用以检测是否有反应杯200从滑落区移动至缓存区。控制单元可根据反应杯200检测单元的检测结果判断料仓101是否需要添加反应杯200。如果长时间没有反应杯200从滑落区移动至缓存区,且这段时间内拾取机构102依然保持运作,则可以认为料仓101内的反应杯200不足以被拾取机构102所拾取,需要添加反应杯200,从而提醒用户进行添加。Further, the sliding area is provided with a cuvette 200 detecting unit, and the detecting unit 200 is connected to the control unit for detecting whether the cuvette 200 is moved from the sliding area to the buffer area. The control unit can determine whether the silo 101 needs to add the cuvette 200 according to the detection result of the detecting unit of the cuvette 200. If the reaction cup 200 is not moved from the sliding area to the buffer area for a long time, and the pickup mechanism 102 remains in operation during this time, it can be considered that the cuvette 200 in the magazine 101 is insufficient to be picked up by the pickup mechanism 102, and a reaction needs to be added. Cup 200, which reminds the user to add.
存储状态检测单元和/或反应杯200检测单元采用光电传感器。当检测反应杯200是否存满时,可以将光电传感器设置在缓存区内或者缓存区与滑落区的交接处,该光电传感器只需检测一定时间内该位置是否始终有反应杯200的存在即可。The storage state detecting unit and/or the cuvette 200 detecting unit employs a photosensor. When detecting whether the reaction cup 200 is full, the photoelectric sensor may be disposed in the buffer area or at the intersection of the buffer area and the sliding area, and the photoelectric sensor only needs to detect whether the position of the reaction cup 200 is always present in the position within a certain time. .
通常情况下,可将第一槽底壁1032位于滑落区内,而缓存区则设置在第二槽底壁或留空部1034所对应的区域内,从而保证反应杯200在滑入缓存区时,能够调整到自然垂落的状态,从而以自然垂落的状态悬挂在传送槽1031内,从而提高缓存区内反应杯200的缓存数量。Generally, the first groove bottom wall 1032 can be located in the sliding area, and the buffer area is disposed in the area corresponding to the second groove bottom wall or the recess 1034, thereby ensuring that the cuvette 200 slides into the buffer area. It is possible to adjust to a state of natural drooping so as to hang in the transfer groove 1031 in a state of natural drooping, thereby increasing the number of buffers of the cuvette 200 in the buffer area.
本实施例所采用的拾取块1024也可以是实施例1所示的拾取块1021,这样可以防止反应杯200掉落到相邻拾取块1024之间的缝隙中。The pickup block 1024 employed in the present embodiment may also be the pickup block 1021 shown in Embodiment 1, so that the cuvette 200 can be prevented from falling into the gap between the adjacent pickup blocks 1024.
另一方面,该拾取块还可以采用其他结构。请参考图2、11和12,一种实施例中,该拾取机构102包括驱动结构1022和多个间隔设置在驱动结构(本实施例具体是传送链1023上)上的拾取块1024,该拾取块1024具有用于承托反应杯200的承重面1024A,该驱动结构1022对拾取块1024进行控制,使拾取块1024的承重面1024A能够自下方向斜上方穿过料仓101,用以拾取、运送并卸载反应杯200。On the other hand, the pickup block can also adopt other structures. Referring to Figures 2, 11 and 12, in an embodiment, the pick-up mechanism 102 includes a drive structure 1022 and a plurality of pick-up blocks 1024 spaced apart from the drive structure (in this embodiment, specifically on the transport chain 1023). The block 1024 has a bearing surface 1024A for supporting the cuvette 200, and the driving structure 1022 controls the picking block 1024 so that the bearing surface 1024A of the picking block 1024 can pass obliquely upward from the lower direction through the silo 101 for picking up, The cuvette 200 is shipped and unloaded.
承重面1024A斜向设置,其较低的一侧形成反应杯出口1024H。这种方式大致相当于实施例一所示拾取块1021省略了挡板1021B。该料仓 101具有沿着拾取块1024运动轨迹设置的第一侧板1014,该第一侧板1014封住拾取块1024的反应杯出口1024H一侧,用以防止反应杯200从承重面1024A内掉出。该传送槽1031始端(靠近拾取机构102卸料位置的一端)的上沿与第一侧板1014的最高边沿大致齐平,大致齐平的范围在±5mm内,只有当拾取块1024上的反应杯200越过了该第一侧板1014的最高边沿后才能够掉落到传送槽1031内。The bearing surface 1024A is disposed obliquely, and the lower side forms a cuvette outlet 1024H. This manner is roughly equivalent to the pickup block 1021 shown in the first embodiment omitting the shutter 1021B. The silo The 101 has a first side panel 1014 disposed along the path of movement of the picking block 1024, the first side panel 1014 enclosing the side of the cuvette outlet 1024H of the picking block 1024 to prevent the cuvette 200 from falling out of the load bearing surface 1024A. The upper edge of the transfer slot 1031 (near the end of the pick-up position of the pick-up mechanism 102) is substantially flush with the highest edge of the first side panel 1014, and is substantially flush within ±5 mm, only when the reaction on the pick-up block 1024 The cup 200 can be dropped into the transfer groove 1031 after it has passed the highest edge of the first side plate 1014.
同时,该第一侧板1014的另一侧可以设置一个相对的第二第一侧板1015,该第一侧板1014和第二侧边分别位于传送链1023的两侧,对拾取块1024两侧进行限位和保护。Meanwhile, the other side of the first side plate 1014 may be provided with an opposite second first side plate 1015. The first side plate 1014 and the second side edge are respectively located at two sides of the transport chain 1023, and two pairs of the picking block 1024 are Limit and protect the side.
请参考图11和12,在本实施例中,该拾取块1024除了承重面1024A外,还包括连接体1024B,该连接体1024B安装在驱动结构1022上。与实施例一大致相同,该驱动结构1022可以采用电机驱动传送链1023或同步带的方式,拾取块1024固定安装在同步带或传动链上。Referring to FIGS. 11 and 12, in the present embodiment, the picking block 1024 includes a connecting body 1024B mounted on the driving structure 1022 in addition to the bearing surface 1024A. In the same manner as the first embodiment, the driving structure 1022 can be driven by a motor to drive the transmission chain 1023 or the timing belt, and the pickup block 1024 is fixedly mounted on the timing belt or the transmission chain.
请参考图11和12,一种实施例中,该驱动结构1022包括电机(图中未单独示出,但这并不影响本领域技术人员对此的理解)和传送链1023。该传送链1023及其传送轮整体倾斜的设置,且传送链1023形成一个循环工作的传送轨道,该多个拾取块1024间隔一定距离的设置在传送链1023上,从而在传送链1023的带动下,循环的向斜上方运送反应杯200。Referring to Figures 11 and 12, in one embodiment, the drive structure 1022 includes a motor (not shown separately, but this does not affect the understanding of those skilled in the art) and the conveyor chain 1023. The conveyor chain 1023 and its transfer wheel are integrally tilted, and the transport chain 1023 forms a circulating working transport track. The plurality of picking blocks 1024 are disposed at a distance from each other on the transport chain 1023, thereby being driven by the transport chain 1023. The cuvette 200 is transported obliquely above the cycle.
请参考图11,为了扩大反应杯200进入承重面1024A的空间,该拾取块1024具有用于承托反应杯200的承重面1024A和位于承重面1024A背面的下底面1024C,该承重面1024A和下底面1024C中至少其一具有倒角1024D、1024E,用以提高反应杯200进入承重面1024A的机率。Referring to FIG. 11, in order to enlarge the space in which the cuvette 200 enters the bearing surface 1024A, the picking block 1024 has a bearing surface 1024A for supporting the cuvette 200 and a lower bottom surface 1024C on the back surface of the bearing surface 1024A, the bearing surface 1024A and the lower surface. At least one of the bottom surfaces 1024C has chamfers 1024D, 1024E for increasing the probability of the cuvette 200 entering the load bearing surface 1024A.
在一种实施例中,该承重面1024A的倒角a(与上述所示承重面1021A的倒角一致)的范围选择为:In one embodiment, the range of chamfering a of the bearing surface 1024A (consistent with the chamfer of the bearing surface 1021A shown above) is selected to be:
0.5(d-f)≤a≤2(d-f)。0.5 (d-f) ≤ a ≤ 2 (d-f).
在一种实施例中,该下底面1024C的倒角c范围选择为:In one embodiment, the range of chamfers c of the lower bottom surface 1024C is selected to be:
0.5f≤c≤2f。0.5f ≤ c ≤ 2f.
该下底面1024C的倒角作用在于与下一个拾取块1024的承重面1024A配合,形成一个用于反应杯200进入到承重面1024A的较大开口。The chamfering effect of the lower bottom surface 1024C is to cooperate with the bearing surface 1024A of the next pick-up block 1024 to form a larger opening for the cuvette 200 to enter the load bearing surface 1024A.
这种倒角设计与通常的尖角过渡相比,还可以起到导向的作用,使第一个反应杯200更容易准确的落入到承重面1024A上。而当第一个反 应杯200落入到承重面1024A后,其他反应杯200则会因为承重面1024A剩余空间的不足以及倒角的存在,而更容易从拾取块1024上掉落,不会挂在承重面1024A的槽壁上。This chamfer design also serves as a guide for the first cuvette 200 to more easily and accurately fall onto the bearing surface 1024A as compared to the usual sharp corner transition. And when the first one After the cup 200 falls into the bearing surface 1024A, the other cuvettes 200 are more likely to fall from the picking block 1024 because of the lack of remaining space of the bearing surface 1024A and the existence of chamfering, and will not hang on the bearing surface 1024A. On the wall of the tank.
以上实施例1和2分别示出了一种反应杯自动装载装置1,但这两种实施例分开描述是为了更好的展示其各自的特点,在其他实施例中,两个实施例的部分或全部技术特征可进行组合和叠加使用,例如实施例1中的换向机构103可以采用实施例2这种防止反应杯200偏转过大的换向机构103,实施例2中的拾取结构可以采用实施例1所示的拾取机构102。The above embodiments 1 and 2 respectively show a cuvette automatic loading device 1, but the two embodiments are separately described for better display of their respective features, and in other embodiments, portions of the two embodiments Or all of the technical features can be combined and superimposed. For example, the reversing mechanism 103 in the embodiment 1 can adopt the reversing mechanism 103 of the embodiment 2 to prevent the reaction cup 200 from being deflected excessively. The picking structure in the embodiment 2 can be adopted. The pickup mechanism 102 shown in Embodiment 1.
实施例3:Example 3:
本实施例3提供一种样本分析仪,包括反应杯自动装载装置以及机械手,该反应杯自动装载装置用于提供反应杯。转移机构用于将反应杯自动装载装置提供的反应杯移动到其他位置,在一些实施例中,该转移机构可以采用机械手或其他具有转移功能的机构。The third embodiment provides a sample analyzer comprising a cuvette automatic loading device and a robot for providing a cuvette. The transfer mechanism is used to move the cuvette provided by the cuvette automatic loading device to other locations, and in some embodiments, the transfer mechanism can employ a robot or other mechanism having a transfer function.
其他位置可以是反应装置上的某个位置,该反应装置可以为一个反应盘。反应装置的作用在于提供一个及以上的杯位,用于放置反应杯;其他位置也可以是和反应盘分离设置的加样位,机械手将该反应杯运送至加样位进行加样操作。The other location may be a location on the reaction device, which may be a reaction tray. The function of the reaction device is to provide one or more cup positions for placing the reaction cup; other positions may also be the sample loading positions separated from the reaction plate, and the robot transports the reaction cup to the sample loading position for the sample loading operation.
该反应杯自动装载装置采用以上实施例1和2所示的任一种反应杯自动装载装置1。或者采用以上实施例1所示的任一种反应杯拾取机构来拾取反应杯。The cuvette automatic loading device employs any of the cuvette automatic loading devices 1 shown in the above embodiments 1 and 2. Alternatively, the cuvette can be picked up using any of the cuvette picking mechanisms shown in the above embodiment 1.
以上应用了具体个例对本发明进行阐述,只是用于帮助理解本发明,并不用以限制本发明。对于本领域的一般技术人员,依据本发明的思想,可以对上述具体实施方式进行变化。 The invention has been described above with reference to specific examples, which are merely intended to aid the understanding of the invention and are not intended to limit the invention. Variations to the above-described embodiments may be made in accordance with the teachings of the present invention.

Claims (33)

  1. 一种反应杯自动装载装置,其特征在于,包括:A cuvette automatic loading device, comprising:
    料仓,用于存放反应杯;a silo for storing the cuvette;
    拾取机构,所述拾取机构包括驱动结构和多个间隔设置在驱动结构上的拾取块,所述拾取块包括用于承托反应杯的承重面、与承重面相对设置的挡板以及连接承重面和挡板的连接体,所述承重面、连接体和挡板形成用于容置反应杯的容置槽,所述容置槽具有反应杯入口和反应杯出口,所述驱动结构对拾取块进行控制,使拾取块的承重面能够自下方向斜上方穿过料仓,用以拾取、运送并卸载反应杯;a picking mechanism, the picking mechanism comprising a driving structure and a plurality of picking blocks spaced apart on the driving structure, the picking block comprising a bearing surface for supporting the reaction cup, a baffle disposed opposite the bearing surface, and a connecting bearing surface And a connecting body of the baffle, the bearing surface, the connecting body and the baffle forming a receiving groove for accommodating the reaction cup, the accommodating groove has a cuvette inlet and a cuvette outlet, and the driving structure is opposite to the picking block Controlling the load-bearing surface of the pick-up block to pass through the silo obliquely upward from the lower direction for picking up, transporting and unloading the cuvette;
    转运机构,所述转运机构具有至少一个用于存放反应杯的反应杯位,用以放置反应杯;a transport mechanism having at least one reaction cup for storing a cuvette for placing a cuvette;
    以及控制单元,用于控制拾取机构的动作。And a control unit for controlling the action of the picking mechanism.
  2. 如权利要求1所述的反应杯自动装载装置,其特征在于,所述挡板具有与承重面相对的上挡面,所述承重面和上挡面中至少其一具有自容置槽向外设置的倒角,用以增加容置槽的开口大小。The cuvette automatic loading device according to claim 1, wherein the baffle has an upper damper surface opposite to the bearing surface, and at least one of the bearing surface and the upper damper has a self-accommodating groove outward. The chamfer is set to increase the opening size of the receiving slot.
  3. 如权利要求2所述的反应杯自动装载装置,其特征在于,所述反应杯自动装载装置加载的反应杯具有悬挂部,所述悬挂部的横截面尺寸为d,所述反应杯悬挂部以下部位的横截面尺寸为f,所述承重面倒角a范围选择为:0.5(d-f)≤a≤2(d-f)。The cuvette automatic loading device according to claim 2, wherein the cuvette loaded by the cuvette automatic loading device has a suspension portion having a cross-sectional dimension d, and the cuvette suspension portion is below The cross-sectional dimension of the portion is f, and the range of the chamfering a of the bearing surface is selected to be: 0.5 (df) ≤ a ≤ 2 (df).
  4. 如权利要求3所述的反应杯自动装载装置,其特征在于,所述上挡面的倒角b范围选择为:0.5f≤b≤2f。The cuvette automatic loading device according to claim 3, wherein the range of the chamfer b of the upper dam is selected to be 0.5f ≤ b ≤ 2f.
  5. 如权利要求1所述的反应杯自动装载装置,其特征在于,所述挡板、连接体和承重面为一体结构。The cuvette automatic loading device according to claim 1, wherein said baffle, the connecting body and the bearing surface are of unitary construction.
  6. 如权利要求1-5任一项所述的反应杯自动装载装置,其特征在于,还包括换向机构,所述换向机构设置于拾取机构的一侧,用于盛接并传送自拾取块上落下的反应杯,所述转运机构衔接于换向机构的反应杯出口处。A cuvette automatic loading device according to any one of claims 1 to 5, further comprising a reversing mechanism, the reversing mechanism being disposed at one side of the picking mechanism for receiving and conveying the self-picking block The falling reaction cup is connected to the reaction cup outlet of the reversing mechanism.
  7. 如权利要求6所述的反应杯自动装载装置,其特征在于,所述换向机构包括自拾取机构一侧斜向下设置的传送槽,所述传送槽具有允许反应杯自悬挂部以下的部位伸入的尺寸,且所述传送槽的宽度小于反应杯上悬挂部的宽度,所述传送槽至少在靠近拾取机构的一端具有第 一槽底壁,所述第一槽底壁到传送槽上沿的距离小于反应杯最底部到悬挂部的距离。The cuvette automatic loading device according to claim 6, wherein said reversing mechanism comprises a transfer groove disposed obliquely downward from a side of the pick-up mechanism, said transfer groove having a portion allowing the cuvette to be below the suspension portion a size that extends into, and the width of the transfer groove is smaller than the width of the hanging portion on the cuvette, and the transfer groove has at least one end near the pick-up mechanism a groove bottom wall, the distance from the bottom wall of the first groove to the upper edge of the transfer groove is smaller than the distance from the bottom of the reaction cup to the hanging portion.
  8. 如权利要求7所述的反应杯自动装载装置,其特征在于,所述传送槽的底部设置有位于第一槽底壁之后的留空部和/或第二槽底壁,所述第二槽底壁到传送槽位于第二槽底壁竖直上方的上沿的距离大于反应杯最底部到悬挂部的距离,所述第二槽底壁和留空部使得反应杯的下部能够自然垂落在传送槽内。The cuvette automatic loading device according to claim 7, wherein the bottom of the transfer groove is provided with a recess portion and/or a second groove bottom wall behind the first groove bottom wall, the second groove The distance from the bottom wall to the upper edge of the transfer groove which is vertically above the bottom wall of the second groove is greater than the distance from the bottom of the reaction cup to the hanging portion, and the second groove bottom wall and the hollow portion enable the lower portion of the reaction cup to hang naturally Inside the transfer slot.
  9. 如权利要求7所述的反应杯自动装载装置,其特征在于,所述换向机构具有大致呈V形的导向槽,所述导向槽的底部与传送槽连通,且与传送槽同方向延伸设置。The cuvette automatic loading device according to claim 7, wherein said reversing mechanism has a substantially V-shaped guide groove, and a bottom of said guide groove communicates with the transfer groove and extends in the same direction as the transfer groove .
  10. 如权利要求7所述的反应杯自动装载装置,其特征在于,所述料仓具有沿着拾取块轨迹设置的第一侧板,所述第一侧板封住容置槽较低的一侧,用以防止反应杯从承重面内掉出;所述传送槽始端的上沿与第一侧板的最高边沿大致齐平,以便越过了第一侧板最高边沿的反应杯能够掉落到传送槽内。The cuvette automatic loading device according to claim 7, wherein said silo has a first side plate disposed along a track of the picking block, and said first side plate encloses a lower side of the receiving groove To prevent the reaction cup from falling out of the bearing surface; the upper edge of the beginning of the transfer groove is substantially flush with the highest edge of the first side plate, so that the cuvette that passes over the highest edge of the first side plate can be dropped to the transfer Inside the slot.
  11. 如权利要求7所述的反应杯自动装载装置,其特征在于,所述传送槽具有靠近拾取机构的滑落区和用于缓存反应杯的缓存区,所述缓存区衔接在滑落区之后,使得反应杯能够从滑落区进入到缓存区内进行排队缓存。A cuvette automatic loading apparatus according to claim 7, wherein said transfer groove has a slide-down area adjacent to the pick-up mechanism and a buffer area for buffering the cuvette, said buffer area being coupled behind the slide-down area to cause a reaction The cup can enter the buffer area from the sliding area for queuing.
  12. 如权利要求11所述的反应杯自动装载装置,其特征在于,所述缓存区设置有存储状态检测单元,用于检测缓存区内反应杯是否排列至设定位置或是否到达设定数量,所述存储状态检测单元与控制单元信号连接,用以使所述控制单元在接收到存储状态检测单元发出的存满信号后停止驱动结构的动作。The cuvette automatic loading device according to claim 11, wherein the buffer area is provided with a storage state detecting unit for detecting whether the cuvette in the buffer area is arranged to a set position or whether a set number is reached. The storage state detecting unit is connected to the control unit signal for causing the control unit to stop the action of the driving structure after receiving the full signal from the storage state detecting unit.
  13. 如权利要求12所述的反应杯自动装载装置,其特征在于,所述滑落区设置有反应杯检测单元,所述反应杯检测单元与控制单元信号连接,用以检测是否有反应杯从滑落区移动至缓存区。The cuvette automatic loading device according to claim 12, wherein the sliding area is provided with a cuvette detecting unit, and the cuvette detecting unit is connected with the control unit for detecting whether there is a reaction cup from the sliding area. Move to the cache.
  14. 如权利要求13所述的反应杯自动装载装置,其特征在于,所述存储状态检测单元和/或反应杯检测单元采用光电传感器。The cuvette automatic loading apparatus according to claim 13, wherein said storage state detecting unit and/or cuvette detecting unit employs a photosensor.
  15. 如权利要求11所述的反应杯自动装载装置,其特征在于,所 述第一槽底壁位于滑落区内。The cuvette automatic loading device according to claim 11, wherein The bottom wall of the first groove is located in the sliding zone.
  16. 一种反应杯自动装载装置,其特征在于,包括:A cuvette automatic loading device, comprising:
    料仓,用于存放反应杯;a silo for storing the cuvette;
    拾取机构,所述拾取机构用以拾取、传送和卸载反应杯;a picking mechanism for picking up, transferring and unloading the cuvette;
    换向机构,所述换向机构衔接于拾取机构之后,且所述换向机构具有自拾取机构一侧斜向下设置的传送槽,所述传送槽具有允许反应杯下部伸入的尺寸,且所述传送槽的宽度小于反应杯上悬挂部的宽度,所述传送槽至少在靠近拾取机构的一端具有第一槽底壁,所述第一槽底壁到传送槽上沿的距离小于反应杯最底部到悬挂部的距离;a reversing mechanism, the reversing mechanism is coupled to the pick-up mechanism, and the reversing mechanism has a transfer groove disposed obliquely downward from a side of the pick-up mechanism, the transfer groove having a size allowing the lower portion of the cuvette to extend therein, and The width of the conveying groove is smaller than the width of the hanging portion on the reaction cup, and the conveying groove has a first groove bottom wall at least at an end close to the picking mechanism, and the distance from the bottom wall of the first groove to the upper edge of the conveying groove is smaller than the reaction cup The distance from the bottom to the suspension;
    转运机构,所述转运机构衔接于所述传送槽的反应杯出口处,所述转运机构具有至少一个用于存放反应杯的反应杯位,用以放置反应杯;a transfer mechanism, the transfer mechanism is coupled to the reaction cup outlet of the transfer tank, the transfer mechanism having at least one reaction cup for storing the reaction cup for placing the reaction cup;
    以及控制单元,用于控制拾取机构的动作。And a control unit for controlling the action of the picking mechanism.
  17. 如权利要求16所述的反应杯自动装载装置,其特征在于,所述传送槽的底部设置有位于第一槽底壁之后的留空部和/或第二槽底壁,所述第二槽底壁到传送槽上沿的距离大于反应杯最底部到悬挂部的距离,所述第二槽底壁和留空部使得反应杯的下部能够自然垂落在传送槽内。The cuvette automatic loading device according to claim 16, wherein the bottom of the transfer groove is provided with a recess portion and/or a second groove bottom wall behind the first groove bottom wall, the second groove The distance from the bottom wall to the upper edge of the transfer groove is greater than the distance from the bottom of the reaction cup to the hanging portion, and the second groove bottom wall and the recess allow the lower portion of the cuvette to naturally hang down in the transfer groove.
  18. 如权利要求16所述的反应杯自动装载装置,其特征在于,所述换向机构具有大致呈V形的导向槽,所述导向槽的底部与传送槽连通,且与传送槽同方向延伸设置。The cuvette automatic loading device according to claim 16, wherein the reversing mechanism has a substantially V-shaped guide groove, and the bottom of the guide groove communicates with the transfer groove and extends in the same direction as the transfer groove. .
  19. 如权利要求16所述的反应杯自动装载装置,其特征在于,所述拾取机构包括拾取块,所述拾取块具有用于承托反应杯的承重面和位于承重面背面的下底面,所述承重面和下底面中至少其一具有倒角,用以提高反应杯进入承重面的机率。A cuvette automatic loading apparatus according to claim 16, wherein said picking mechanism comprises a picking block having a bearing surface for supporting the reaction cup and a lower bottom surface on the back side of the bearing surface, At least one of the bearing surface and the lower bottom surface has a chamfer to increase the probability of the reaction cup entering the bearing surface.
  20. 如权利要求19所述的反应杯自动装载装置,其特征在于,所述反应杯自动装载装置加载的反应杯具有悬挂部,所述悬挂部的横截面尺寸为d,所述反应杯悬挂部以下部位的横截面尺寸为f,所述承重面倒角a范围选择为:0.5(d-f)≤a≤2(d-f)。The cuvette automatic loading device according to claim 19, wherein the cuvette loaded by the cuvette automatic loading device has a suspension portion having a cross-sectional dimension d, and the cuvette suspension portion is below The cross-sectional dimension of the portion is f, and the range of the chamfering a of the bearing surface is selected to be: 0.5 (df) ≤ a ≤ 2 (df).
  21. 如权利要求20所述的反应杯自动装载装置,其特征在于,所述下底面的倒角c范围选择为:0.5f≤c≤2f。 The cuvette automatic loading device according to claim 20, wherein the range of the chamfer c of the lower bottom surface is selected to be 0.5f ≤ c ≤ 2f.
  22. 如权利要求16所述的反应杯自动装载装置,其特征在于,所述传送槽具有靠近拾取机构的滑落区和用于缓存反应杯的缓存区,所述缓存区衔接在滑落区之后,使得反应杯能够从滑落区进入到缓存区内进行排队缓存。A cuvette automatic loading apparatus according to claim 16, wherein said transfer groove has a slide-down area adjacent to the pickup mechanism and a buffer area for buffering the cuvette, said buffer area being coupled behind the slide-down area to cause a reaction The cup can enter the buffer area from the sliding area for queuing.
  23. 如权利要求22所述的反应杯自动装载装置,其特征在于,所述缓存区设置有存储状态检测单元,用于检测缓存区内反应杯是否排列至设定位置或是否到达设定数量,所述存储状态检测单元与控制单元信号连接,用以向所述控制单元反馈缓存区的存储状态。The cuvette automatic loading device according to claim 22, wherein the buffer area is provided with a storage state detecting unit for detecting whether the cuvette in the buffer area is arranged to the set position or whether the set number is reached. The storage state detecting unit is connected to the control unit signal for feeding back the storage state of the buffer area to the control unit.
  24. 如权利要求23所述的反应杯自动装载装置,其特征在于,所述滑落区设置有反应杯检测单元,所述反应杯检测单元与控制单元信号连接,用以检测是否有反应杯从滑落区移动至缓存区。The cuvette automatic loading device according to claim 23, wherein the sliding area is provided with a cuvette detecting unit, and the cuvette detecting unit is connected with a control unit for detecting whether there is a reaction cup from the sliding area. Move to the cache.
  25. 如权利要求24所述的反应杯自动装载装置,其特征在于,所述存储状态检测单元和/或反应杯检测单元采用光电传感器。A cuvette automatic loading apparatus according to claim 24, wherein said storage state detecting unit and/or cuvette detecting unit employs a photosensor.
  26. 如权利要求22所述的反应杯自动装载装置,其特征在于,所述第一槽底壁位于滑落区内。The cuvette automatic loading apparatus according to claim 22, wherein said first groove bottom wall is located in the sliding zone.
  27. 如权利要求16所述的反应杯自动装载装置,其特征在于,所述拾取机构包括驱动结构和多个间隔设置在驱动结构上的拾取块,所述拾取块具有用于承托反应杯的承重面,所述驱动结构对拾取块进行控制,使拾取块的承重面能够自下方向斜上方穿过料仓,用以拾取、运送并卸载反应杯;所述料仓具有沿着拾取块运动轨迹设置的第一侧板,所述第一侧板封住拾取块的反应杯出口一侧,用以防止反应杯从承重面内掉出;所述传送槽始端的上沿与第一侧板的最高边沿大致齐平,以便越过了第一侧板最高边沿的反应杯能够掉落到传送槽内。A cuvette automatic loading apparatus according to claim 16, wherein said picking mechanism comprises a driving structure and a plurality of picking blocks spaced apart from each other on said driving structure, said picking blocks having load-bearing capacity for supporting the reaction cup The driving structure controls the picking block so that the bearing surface of the picking block can pass through the silo obliquely upward from the bottom direction for picking up, transporting and unloading the cuvette; the silo has a trajectory along the picking block a first side plate disposed, the first side plate sealing a side of the reaction cup outlet of the picking block to prevent the reaction cup from falling out of the bearing surface; the upper edge of the starting end of the transfer groove and the first side plate The highest edge is substantially flush so that the cuvette that has passed the highest edge of the first side panel can fall into the transfer trough.
  28. 如权利要求1-27任一项所述的反应杯自动装载装置,其特征在于,所述驱动结构包括电机和由电机驱动的传送链或同步带,所述拾取块固定安装在同步带或传动链上。A cuvette automatic loading apparatus according to any one of claims 1 to 27, wherein said driving structure comprises a motor and a conveyor chain or timing belt driven by a motor, said pickup block being fixedly mounted on a timing belt or a transmission On the chain.
  29. 如权利要求1-27任一项所述的反应杯自动装载装置,其特征在于,还包括搅拌机构,所述搅拌机构具有搅拌块,所述搅拌块安装在料仓内,用以搅动反应杯并使反应杯能够进入到承重面上。A cuvette automatic loading device according to any one of claims 1 to 27, further comprising a stirring mechanism having a stirring block installed in the silo for agitating the cuvette And allow the cuvette to enter the load bearing surface.
  30. 如权利要求29所述的反应杯自动装载装置,其特征在于,所 述搅拌块沿拾取机构设置,使所述搅拌块至少具有与承重面运动方向大致相同的第一运动轨迹。The cuvette automatic loading device according to claim 29, wherein The agitating block is disposed along the picking mechanism such that the agitating block has at least a first motion trajectory that is substantially the same as the direction of movement of the bearing surface.
  31. 权利要求30所述的反应杯自动装载装置,其特征在于,所述料仓与拾取机构的底部围合形成搅拌腔,所述搅拌块设置于搅拌腔内,并与拾取机构并排设置。The cuvette automatic loading device according to claim 30, wherein the silo is enclosed with the bottom of the pick-up mechanism to form a stirring chamber, and the agitating block is disposed in the agitating chamber and disposed side by side with the pick-up mechanism.
  32. 如权利要求1-27任一项所述的反应杯自动装载装置,其特征在于,所述转运机构包括安装座、旋转盘和转运电机,所述旋转盘可转动的设置在安装座中,所述旋转盘具有至少一个反应杯位,用以存放反应杯;所述旋转盘安装在转运电机上,所述控制单元与转运电机连接,用于控制转运电机的旋转;所述控制单元检测到转运电机失步信号后,驱动转运电机反向旋转设定距离后再正向旋转,同时在转运电机正向旋转过程中所述控制单元控制转运电机开启找零;当所述控制单元接收到找到零位的信号后,控制转运电机正常旋转;当所述控制单元接收到找零失败的信号后,控制转运电机停止工作并发出提示信息。The cuvette automatic loading device according to any one of claims 1 to 27, wherein the transport mechanism comprises a mount, a rotary disk and a transfer motor, and the rotary disk is rotatably disposed in the mount. The rotating disk has at least one reaction cup position for storing the reaction cup; the rotating disk is mounted on a transfer motor, and the control unit is connected to the transfer motor for controlling the rotation of the transfer motor; the control unit detects the transfer After the motor loses the step signal, the transfer motor is driven to reversely rotate the set distance and then rotates in the forward direction, while the control unit controls the transfer motor to open the change during the forward rotation of the transfer motor; when the control unit receives the found zero After the signal of the bit, the transfer motor is controlled to rotate normally; when the control unit receives the signal of the failure of the change, the control transfer motor stops working and sends a prompt message.
  33. 一种样本分析仪,其特征在于,包括权利要求1-32中任一项所述的反应杯自动装载装置以及转移机构,所述转移机构用于将反应杯自动装载装置提供的反应杯移动到其他位置。 A sample analyzer, comprising the cuvette automatic loading device according to any one of claims 1 to 32, and a transfer mechanism for moving a cuvette provided by the cuvette automatic loading device to Other locations.
PCT/CN2017/102533 2017-09-20 2017-09-20 Reaction vessel automatic loading device and sample analyzer WO2019056232A1 (en)

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