WO2019050187A1 - Metal texture synthetic resin profile for windows and doors - Google Patents

Metal texture synthetic resin profile for windows and doors Download PDF

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Publication number
WO2019050187A1
WO2019050187A1 PCT/KR2018/009405 KR2018009405W WO2019050187A1 WO 2019050187 A1 WO2019050187 A1 WO 2019050187A1 KR 2018009405 W KR2018009405 W KR 2018009405W WO 2019050187 A1 WO2019050187 A1 WO 2019050187A1
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WO
WIPO (PCT)
Prior art keywords
surface layer
synthetic resin
layer composition
window
metal texture
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PCT/KR2018/009405
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French (fr)
Korean (ko)
Inventor
정은천
Original Assignee
주식회사 엘지하우시스
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Application filed by 주식회사 엘지하우시스 filed Critical 주식회사 엘지하우시스
Priority to CN201880056427.XA priority Critical patent/CN111051640A/en
Publication of WO2019050187A1 publication Critical patent/WO2019050187A1/en

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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/04Wing frames not characterised by the manner of movement
    • E06B3/06Single frames
    • E06B3/08Constructions depending on the use of specified materials
    • E06B3/20Constructions depending on the use of specified materials of plastics
    • E06B3/22Hollow frames

Definitions

  • the present invention relates to a synthetic resin profile for a window, and more particularly, to a synthetic resin profile for a window using a surface layer composition including acrylic resin, fluororesin, impact modifier, and metal powder on at least one of an inner side surface, And a surface layer of a metal texture is formed by coextrusion so that the metal texture imparted to the metal texture enhances the beauty of the appearance by imparting the metal texture.
  • Various windows are provided inside and outside of the building for the purpose of access control and mining.
  • Such a window can be divided into a sliding door type, a hinged door type, or a fixed type according to the opening and closing method, and a sliding window window is formed in a middle and large window installed in a living room and a veranda of a house.
  • a synthetic resin window formed of a synthetic resin profile such as PVC (Poly Vinyl Chloride) resin is increasingly being manufactured.
  • the synthetic resin window formed of the synthetic resin profile can reduce the manufacturing cost compared with the aluminum window, and not only the mass production is smooth, but also the characteristics of the material itself Since each part is relatively tightly bonded, the heat insulating performance can be improved as compared with an aluminum window.
  • the synthetic resin window is formed of a single color synthetic resin profile, there is a problem that a decorative effect can not be expected.
  • the surface layer formed of the ASA resin composition has a problem that the ASA resin itself is poor in colorability and has poor color tone and low gloss, so that the synthetic resin texture is still good, and the decorative sheet is detached from the main body. There was a problem.
  • the present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a metal texture which is low in colorability and gloss of a surface layer formed on a synthetic resin profile through conventional coextrusion,
  • the present invention provides a synthetic resin profile for a window.
  • An outdoor side surface exposed to an indoor side an outdoor side surface exposed to an outdoor side, a seating surface formed between an upper portion of the indoor side surface and an upper portion of the outdoor side surface, A body formed between the lower portions and including a ground surface in contact with the floor;
  • A a fluororesin (B), an impact modifier (C), and a metal powder (D), which are formed on the outer surface of the body and are formed by coextrusion .
  • the surface layer may be formed on at least one of the interior side surface, the outdoor side surface, the seating surface, and the ground surface of the main body.
  • the surface layer may comprise a hairline emboss.
  • the synthetic resin profile for a window provided with the metal texture according to the present invention is provided with a metal texture by the surface layer formed on the outer surface of the body, and the gloss and the like are improved, so that a unique decoration So that the beauty of the appearance can be improved.
  • the synthetic resin profile for a window provided with a metal texture when the surface layer for imparting a metal texture includes a hair line emboss, the metal texture is more emphasized by the hair line embossing, As a result, the beauty of the appearance can be improved.
  • FIG. 1 is an exemplary view showing an example in which a surface layer is formed on one surface of a body in a synthetic resin profile for a window provided with a metal texture according to the present invention
  • the present invention relates to a synthetic resin profile for a window provided with a metal texture
  • FIG 3 is an illustration showing an example in which a surface layer is formed on three sides of a main body in a synthetic resin profile for a window provided with a metal texture according to the present invention.
  • FIG. 4 is an illustration showing an example in which a surface layer is formed on all four sides of a main body in a synthetic resin profile for a window provided with a metal texture according to the present invention.
  • FIG. 5 is a photograph showing an example in which a hair line emboss is formed on a surface layer in a synthetic resin profile for a window provided with a metal texture according to the present invention.
  • FIG. 6 is a view showing a synthetic resin profile for a window provided with a metal texture according to the present invention applied to a window frame rather than a window frame frame.
  • a synthetic resin profile (A) for a window provided with a metal texture includes a main body 10 and a surface layer 20.
  • the main body 10 includes an inner side surface 11 exposed to the indoor side, an outdoor side surface 12 exposed to the outdoor side, an upper side of the indoor side surface 11 and an upper side of the outdoor side surface 12, And a ground plane 14 formed between a lower portion of the room side surface 11 and a lower portion of the outdoor side surface 12 and in contact with the floor.
  • the main body 10 is formed in the same manner as the main body of the synthetic resin profile for a general window, and forms a square window frame frame by welding by mutual welding or the like.
  • the body may be formed of a body composition including a PVC resin, a processing aid, an impact modifier, a stabilizer, an inorganic filler, a lubricant, and the like.
  • the surface layer 20 is formed on the outer surface of the main body 10 and is formed by coextrusion and includes a surface layer 20 containing an acrylic resin (A), a fluororesin (B), an impact modifier (C) ≪ / RTI >
  • the acrylic resin (A) may be a mixture of polymethyl methacrylate (a1) and rubber (a2) in order to improve the coloring property and glossiness as compared with the conventional ASA resin.
  • the polymethyl methacrylate (a1) may be a homopolymer of methyl methacrylate and a copolymer of methyl methacrylate and another acrylic monomer.
  • the acrylic monomers may be alkyl acrylate monomers or alkyl methacrylate monomers or mixtures of alkyl acrylate monomers and alkyl methacrylate monomers.
  • alkyl acrylate monomers examples include methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, sec-butyl acrylate, Butyl acrylate, butyl acrylate, amyl acrylate, isoamyl acrylate, n-hexyl acrylate, cyclohexyl acrylate, 2-ethylhexyl acrylate, pentadecyl acrylate, dodecyl acrylate, isobornyl acrylate, At least one selected from the group consisting of benzyl acrylate, phenoxyethyl acrylate, 2-hydroxyethyl acrylate, 2-methoxyethyl acrylate, glycidyl acrylate and allyl acrylate can be used.
  • alkyl methacrylate monomer examples include methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, sec- Acrylates such as methyl methacrylate, ethyl methacrylate, butyl methacrylate, butyl methacrylate, butyl methacrylate, amyl methacrylate, isoamyl methacrylate, n-hexyl methacrylate, cyclohexyl methacrylate, Methacrylate, isobornyl methacrylate, phenyl methacrylate, benzyl methacrylate, phenoxyethyl methacrylate, 2-hydroxyethyl methacrylate, 2-methoxyethyl methacrylate, glycidyl methacrylate At least one selected from the group consisting of acrylate and
  • the polymethyl methacrylate may be a copolymer of methyl methacrylate and methyl acrylate.
  • the polymethyl methacrylate (a1) may have a weight average molecular weight (Mw) of 60,000 to 150,000, preferably 70,000 to 130,000.
  • Mw weight average molecular weight
  • the amount is less than the above range, the impact strength is lowered and the compatibility with the impact modifier described later may be deteriorated.
  • the amount is in excess of the above range, the workability is lowered due to the lowering of fluidity.
  • the rubber (a2) may be a rubber known in the art for improving the impact resistance without particular limitation, and preferably it may be a core-shell rubber.
  • the core-shell rubber generally has a shape in which a core comprising a polymeric material having elastomeric or rubber properties is surrounded by a shell comprising a non-elastomeric polymeric material.
  • the core may be a core polymer comprising at least one monomer selected from the group consisting of diene monomers and acrylic monomers.
  • the diene monomer may be at least one member selected from the group consisting of butadiene, isoprene, and chloroprene
  • the acrylic monomer may include, for example, methyl methacrylate, methyl acrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate Butyl methacrylate, 2-ethylhexyl acrylate, and lauryl methacrylate.
  • the content of at least one selected from the diene monomers and the acrylic monomers may be in the range of 50-85 wt%, preferably 55-80 wt%, in the core polymer. If it is less than the above range, there is a problem that the glass transition temperature of the core-shell rubber rises.
  • the core polymer may contain one or more vinyl monomers selected from the group consisting of styrene,? -Methylstyrene, vinylnaphthalene, acrylonitrile and methacrylonitrile copolymerizable with the diene monomer and the acrylic monomer for controlling the glass transition temperature .
  • the vinyl monomer may be contained in the core polymer in an amount of 15-50 wt%, preferably 20-45 wt%. If it exceeds the above range, the glass transition temperature of the core-shell rubber may increase.
  • a crosslinking agent may be used.
  • the crosslinking agent include divinylbenzene, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, 1,3 -Butylene glycol dimethacrylate, aryl methacrylate, 1,3-butylene glycol diacrylate, and the like.
  • the crosslinking agent is preferably used in an amount of 1-5 wt%, preferably 1-3 wt%, in the core polymer.
  • the amount is less than the above range, the effect of the crosslinking agent is insignificant, thereby deteriorating the physical properties of the product. If the amount is in excess of the above range, excessive crosslinking may cause a problem that the core polymer can not have a role as an elastomer.
  • the shell of the core-shell rubber is highly compatible with the polymethyl methacrylate, and examples thereof include methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate , 2-ethylhexyl acrylate, styrene,? -Methylstyrene, acrylonitrile, and methacrylonitrile can be used.
  • the average particle size of the rubber (a2) is preferably 50-300 nm, and preferably 50-250 nm.
  • the amount is less than the above range, the effect of improving the impact strength is insignificant, and when it exceeds the above range, scratch resistance, gloss and permeability are lowered due to rubber placed on the surface.
  • the glass transition temperature of the rubber (a2) is more preferably -60 ⁇ to 0 ⁇ , preferably -40 ⁇ to -20 ⁇ .
  • the amount is less than the above range, the effect of using rubber is insufficient and the physical properties of the product deteriorate.
  • the amount is in excess of the above range, the extrusion processability is lowered.
  • the acrylic resin (A) has a light transmittance of 75-95%, and preferably 80-92%. If it is less than the above range, it may be preferable to have a light transmittance within the above range since the color is dark when the color is reproduced by color mixing, and the amount of pigment to be used is increased when it exceeds the above range.
  • the acrylic resin (A) has a melt flow index (MFI) of 1-10 g / 10 min (230 ° C., 3.8 kg), preferably 2-8 g / 10 min (230 ° C., 3.8 kg).
  • MFI melt flow index
  • the amount is less than the above range, the flowability of the acrylic resin (A) is lowered and the surface layer composition is not applied to the portion opposite to the injection portion of the mold during the co-extrusion process.
  • the white color of the main body can be revealed. It is preferable to have a melt index within the above range.
  • the acrylic resin (A) may be contained in the surface layer composition in an amount of 30-60 wt%, 35-50 wt%, or 35-45 wt%. If the amount is less than the above range, the relatively expensive fluorine resin content is increased to increase the raw material value. If the content is in excess of the above range, the fluorine resin content is relatively decreased to decrease scratch resistance, gloss, water repellency, It is preferable to use it as the inside.
  • the fluororesin (B) is a polymer of vinylidene fluoride excellent in weather resistance or a copolymer of vinylidene fluoride and hexafluoropropylene for imparting resistance to crushing, gloss, water repellency and fluidity to a synthetic resin profile for a window Lt; / RTI >
  • the fluorine resin (B) has a melt flow index of 1-20 g / 10 min (230 ° C., 2.16 kg), preferably 2-15 g / 10 min (230 ° C., 2.16 kg). If it is outside the above range, the processability is deteriorated, so that it is preferable to have a melt flow index within the above range.
  • the fluororesin (B) may be contained in the surface layer composition in an amount of 15-45 wt%, 20-40 wt%, or 25-35 wt%. When the amount is less than the above range, the crush resistance, gloss, water repellency, and fluidity are deteriorated. If it exceeds the above range, the value of the raw material is increased compared to the effect of increasing the physical property, which is not economical.
  • the impact modifier (C) may be in the form of a phase separated particle in which the rubber (c1) is uniformly dispersed in the epoxy resin (c2) for reinforcing the impact strength of the surface layer. Since the rubber (c1) is the same as the rubber (a2) described above, its description is omitted.
  • the rubber (c1) may be dispersed in the epoxy resin (c2) in an amount of 10 to 40% by weight, preferably 15 to 30% by weight. If it is outside the above range, its role as a rubber is deteriorated and it can not serve as an impact modifier, and therefore it is preferable to include rubber within the above range.
  • the epoxy resin (c2) is capable of dispersing the rubber (c1), and examples thereof include bisphenol A, bisphenol A glycidyl ether, brominated bisphenol A, bisphenol F, bisphenol F glycidyl ether, bisphenol K , Bisphenol S, hydroquinone, resorcinol, 1,1-cyclohexane bisphenol, ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, butanediol, hexanediol, cyclohexanediol, 1,4- (Hydroxymethyl) benzene, 1,4-bis (hydroxymethyl) cyclohexane, 1,3-bis (hydroxymethyl) benzene, Cyclohexanedimethanol diglycidyl ether, diglycidyl ether of hexahydrophthalic acid, cyclooctene diepoxide, divinylbenzene diepoxide, 1,7-o
  • the impact modifier (C) may be one in which a core-shell styrene-butadiene rubber (SBR) is evenly dispersed in a matrix of triglycidylpara-amine phenol epoxy.
  • SBR core-shell styrene-butadiene rubber
  • the impact modifier (C) may be contained in the surface layer composition in an amount of 15-40 wt%, 15-35 wt%, or 20-30 wt%. If it is less than the above range, the impact strength is lowered, and if it exceeds the above range, the raw material value is increased and the effect of improving tensile elongation and gloss of the surface layer during extrusion is small.
  • the metal powder (D) is for imparting a metallic feel, and preferably an aluminum flake which realizes a metal texture similar to an actual metal surface is preferable, but not always limited thereto.
  • the metal powder (D) may be contained in the surface layer composition in an amount of 0.5-5 wt%, 0.5-3 wt%, or 1-2 wt%. When the amount is less than the above range, the metallic feel is insignificant. When the amount is in excess of the above range, the compatibility with the acrylic resin (A) and the fluororesin (B) is lowered and may remain in the mold, thereby lowering the mass productivity. The adhesion of the surface layer composition deteriorates on the outer surface, so that it is preferably used within the above range.
  • the surface layer composition may optionally further comprise pearl and pigment in the surface layer composition, each in an amount of 0.5-3% by weight.
  • the pearl may be included in the surface layer composition in an amount of 0.5-3 wt%, 0.5-2 wt%, or 1-2 wt%, which gives the metal powder (D) together with a feeling of luxury and a soft feeling. If it is outside the above-mentioned range, it is preferable to use it within the above-mentioned range since the effect of realizing a luxurious feeling of soft feeling is insignificant.
  • the above-mentioned pigments are preferably inorganic pigments for imparting color to the surface layer and having excellent weather resistance and chemical resistance.
  • the inorganic pigment may be contained in the surface layer composition in an amount of 0.5-3 wt%, 0.5-2 wt%, or 1-1.5 wt%. If it is less than the above range, the color tone of the surface is not revealed. If it exceeds the above range, the color uniformity is lowered and the productivity is lowered due to the increase of the production time.
  • the surface layer composition may further include one kind of other additives selected from the group consisting of a lubricant, a stabilizer, an antioxidant, a UV stabilizer, a heat resistant agent, a flame retardant, and an antistatic agent.
  • a lubricant a stabilizer, an antioxidant, a UV stabilizer, a heat resistant agent, a flame retardant, and an antistatic agent.
  • the above-mentioned other additive may be a conventional kind used in the art, and thus the kind and content thereof are not specifically limited in the present invention.
  • the surface layer 20 may be formed on at least one of the inner side surface 11, the outer side surface 12, the seating surface 13, and the ground surface 14 of the main body 10.
  • a metal texture can be imparted to at least one surface of the outer surface of the main body 10 through the surface layer 20.
  • the surface layer 20 may be formed on the inner side surface 11 of the body 10 as shown in FIG. 1, and the surface layer 20 may be formed on the inner side surface 11 of the body 10, Three or four of the interior side surface 11, the outdoor side surface 12, the seating surface 13 and the ground surface 14 of the main body 10, Three or four of the interior side surface 11, the outdoor side surface 12, the seating surface 13 and the ground surface 14 of the main body 10, the surface layer 20 3, or 4 of the outer surface of the main body 10 can be given a metal texture.
  • the surface layer 20 may further include a hairline emboss 21 as shown in FIG.
  • the hairline embossment 21 preferably has a thickness of 5 to 15 ⁇ m, a length of 0.1 to 100 mm, an average roughness (Ra) of 0.1 to 10 ⁇ m, and a line number per 1 cm of unit length of 20 to 350, A thickness of 5-10 mu m, a length of 0.1-10 mm, an average roughness (Ra) of 0.2-0.7 mu m, and a line number per 1 cm of unit length of 80-140.
  • the thickness of the hair line emboss 21 is less than the above range, fine incontinence observed in the surface layer is not shown well, and it is difficult to realize a metal feel because the hair line effect is not clearly realized. If the thickness exceeds the above range, It is preferable to have a thickness in the above range since the similarity with incontinence, that is, the hairline is deteriorated and it is also difficult to realize a metallic feeling.
  • the length of the hair line emboss 21 is out of the above range, it is difficult to realize the same texture as the hair line of the metal surface. It is preferable that the length is within the above range, more preferably the length of the hair line emboss 21 is 0.1 -10 mm, it is possible to obtain an effect that is most natural and has a beautiful appearance.
  • the average roughness (Ra) is less than the above range, it is difficult to enjoy the effect of the beauty of the appearance due to irregular reflection of light.
  • the average roughness Ra is out of the above range, rough aesthetics are obtained. It is preferable that the average roughness is in the above range. More preferably, when the average roughness is in the range of 0.2 to 0.7 mu m, the most natural, smooth, and beautiful appearance effect can be obtained.
  • the number of lines per 1 cm of unit length is the number of lines of the hair-line embossing 21 passing through a line of 1 cm in parallel with the width direction of the profile.
  • the number of lines is less than the above range, It is preferable that the outer appearance is less than the above range, and if it exceeds the above range, the appearance of the appearance may be deteriorated due to an excessive number of players. More preferably, the number of lines per unit length of 1 cm is 80-140, and it is most natural and an effect of a beautiful appearance can be obtained.
  • the hair line embossment 21 There is no limitation on the method of forming the hair line embossment 21.
  • the hair line embossing may be performed on the surface layer 20 formed on the outer surface of the main body 10 through the emboss roll method, And the formed embossing roll (not shown) may be brought into contact with each other.
  • the synthetic resin profile for a window to which a metal texture is applied according to the present invention is applied only to a window frame frame.
  • the synthetic resin profile can also be applied to a window frame, and even when applied to a window frame, the effect of imparting the same metallic texture to that described above can be obtained through the surface layer.
  • the synthetic resin profile for a window provided with a metal texture according to the present invention may have an scratch resistance (ASTM D3363) of more than HB, and the upper limit of the scratch resistance may be 6H or less, 5H or less or 3H or less, The scratch resistance is excellent.
  • the synthetic resin profile for a window provided with the metal texture according to the present invention may have a flop index of more than 2 and its upper limit value is not limited, but may be, for example, 30 or less, 25 or less or 20 or less, There is an effect that the glossiness is excellent within the range and the metal texture is further superior.
  • the contact angle of the synthetic resin profile for a window provided with the metal texture according to the present invention may be more than 0 °, and the upper limit value thereof is not limited.
  • the synthetic angle profile may be 180 ° or less, 150 ° or 120 ° or less, , And the water repellency is excellent within the above range.
  • the synthetic resin profile for a window provided with the metal texture according to the present invention is provided with a metal texture by the surface layer formed on the outer surface of the body, and the gloss and the like are improved, so that a unique decoration So that the beauty of the appearance can be improved.
  • the synthetic resin profile for a window provided with a metal texture when the surface layer for imparting a metal texture includes a hair line emboss, the metal texture is more emphasized by the hair line embossing, As a result, the beauty of the appearance can be improved.
  • the present invention is not limited to the above-described embodiments, and can be modified without departing from the gist of the present invention as claimed in the claims. And falls within the scope of protection of the invention.
  • Example 1 Reference Example 1 Reference Example 2 Comparative Example 1 Acrylic resin (LG MMA, HI855H) 40 55 30 70 Fluororesin (3M, 6008/0001) 30 15 40 0 Impact Adjuster (KANEKA, MX-451) 25 25 25 25 Metal powder (ECKART, 08-20B) One One One One pearl One One One One One Inorganic pigments 1.5 1.5 1.5 1.5 1.5 Other additives 1.5 1.5 1.5 1.5 1.5
  • Example 1 The surface layer composition and the body composition of Example 1, Reference Example 1-2, and Comparative Example 1-2 prepared in 1 above were co-extruded to form a body and a surface layer formed on the outer surface of the body.
  • the surface layer was brought into contact with an embossing roll having a hairline pattern to produce a synthetic resin profile for a window including a surface layer having a hairline pattern, and then its scratch resistance, gloss and water repellency were measured.
  • the degree of gloss was evaluated by visual evaluation of the aluminum orientation of the surface and the flap index using X-Rite.
  • Example 1 Reference Example 1 Reference Example 2 Comparative Example 1 Comparative Example 2 Scratch resistance 2H HB 2H Impossible to extrude HB Glossiness 11 9 11 2 Water repellency 90 ° 60 ° 90 ° 0 Flowability [g / 10 min] 14-16 4 to 6 14-16 14-16
  • the synthetic resin profile for window in Example 1 according to the present invention was excellent in metal texture and scratch resistance and scratch resistance by using a surface layer composition containing acrylic resin, fluororesin, impact modifier and metal powder. It was confirmed that the water repellency was excellent. On the other hand, in the case of Reference Example 1 which contains an excessive amount of acrylic resin compared with Example 1, it is found that the scratch resistance is lowered, and as the content of acrylic resin increases, The degree of gloss, water repellency and fluidity are deteriorated.
  • Reference Example 2 has similar physical properties as Example 1 according to the present invention, but it was confirmed that the fluorine resin is excessively used as compared with Example 1, and thus, it is not appropriate as the raw material value is increased.
  • Comparative Example 2 shows that the surface layer composition including the conventional ASA resin was co-extruded and that scratch resistance, gloss and water repellency were significantly lower than those of Example 1 according to the present invention.
  • the restorability was measured by pressing a synthetic resin profile for a window with a pressure of 100 kg, after the occurrence of warpage.
  • the weathering resistance was measured in a QUV test apparatus for 6000 hours, after which the color change time was measured.
  • the contamination resistance was visually confirmed by dropping water on a synthetic resin profile for a window.
  • Example 1 Aluminum window Surface quality Polish High gloss Single color design Micro hairline Planar surface Long-term quality Stability No warping 30mm warp occurred Weatherability No change 1000 hours Stain resistance Less contamination due to water-repellent coating effect Surface contamination by water
  • the window of Example 1 showed that the surface layer composition contained fluororesin and metal powder and had excellent gloss and fine design through the formation of micro hairline embossing while aluminum window was a single color
  • the window of Example 1 had no change in color even after 6000 hours, and was excellent in weatherability and contamination due to the water-repellent coating effect including fluororesin.
  • the aluminum window had weatherability and stain resistance As compared with Example 1 in accordance with the present invention.
  • ground plane 20 surface layer

Abstract

The present invention relates to a synthetic resin profile for windows and doors and, more specifically, to a metal texture synthetic resin profile for windows and doors, the profile having a metal texture surface layer on at least one surface of an indoor surface, an outdoor surface, a mounting surface and a grounding surface of a main body through coextrusion by using a surface layer composition comprising an acrylic resin, a fluororesin, an impact modifier and a metal powder, and thus the present invention has improved exterior beauty by having a metal texture.

Description

금속 질감이 부여된 창호용 합성수지 프로파일Synthetic resin profiles with metal texture
본 발명은 창호용 합성수지 프로파일에 관한 것으로, 더욱 상세하게는 본체의 실내측면, 실외측면, 안착면 및 접지면 중에서 적어도 1면에 아크릴계 수지, 불소 수지, 충격 보강제 및 금속 분말을 포함한 표면층 조성물을 이용하여 공압출에 의해 금속 질감의 표면층이 형성됨으로써, 금속 질감 부여에 의해 외관의 미려함을 높인 금속 질감이 부여된 창호용 합성수지 프로파일에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a synthetic resin profile for a window, and more particularly, to a synthetic resin profile for a window using a surface layer composition including acrylic resin, fluororesin, impact modifier, and metal powder on at least one of an inner side surface, And a surface layer of a metal texture is formed by coextrusion so that the metal texture imparted to the metal texture enhances the beauty of the appearance by imparting the metal texture.
건축물의 내외부에는 출입 단속 및 채광을 목적으로 하는 각종의 창호가 마련된다.Various windows are provided inside and outside of the building for the purpose of access control and mining.
이와 같은 창호는, 개폐 방식에 따라 미닫이식, 여닫이식 또는 고정식으로 구분될 수 있으며, 이중 미닫이식 창호가 주택의 거실 및 베란다 등에 설치되는 중대형 창의 주를 이루고 있다.Such a window can be divided into a sliding door type, a hinged door type, or a fixed type according to the opening and closing method, and a sliding window window is formed in a middle and large window installed in a living room and a veranda of a house.
한편, 삶의 질이 증가함에 따라 알루미늄을 이용하여 고급스러운 외관 및 금속 질감을 가지는 알루미늄 창호가 제작되었으나 상기 알루미늄 창호의 제작 비용이 너무 비싸고 단열 성능이 저하되는 문제점이 있었다.On the other hand, as the quality of life increases, an aluminum window having a high quality appearance and a metal texture is manufactured using aluminum, but the manufacturing cost of the aluminum window is too high and the heat insulating performance is deteriorated.
따라서 이의 문제를 해소하고자 최근 PVC(Poly Vinyl Chloride) 수지 등의 합성수지 프로파일로 형성되는 합성수지 창호의 제작이 늘고 있다.Therefore, in order to solve the problem, a synthetic resin window formed of a synthetic resin profile such as PVC (Poly Vinyl Chloride) resin is increasingly being manufactured.
합성수지는 상대적으로 단가가 저렴할 뿐만 아니라 압출 공법에 의해 비교적 간단히 성형되므로 합성수지 프로파일로 형성되는 합성수지 창호는 알루미늄 창호에 비해 제조 비용을 절감할 수 있고, 대량 생산이 원활할 뿐만 아니라 특히 재질 자체의 특성 및 각 부위가 비교적 긴밀하게 결합됨으로 인해 알루미늄 창호에 비해 단열 성능을 높일 수 있다. Since the synthetic resin is relatively inexpensive and is relatively easily formed by the extrusion method, the synthetic resin window formed of the synthetic resin profile can reduce the manufacturing cost compared with the aluminum window, and not only the mass production is smooth, but also the characteristics of the material itself Since each part is relatively tightly bonded, the heat insulating performance can be improved as compared with an aluminum window.
그러나 합성수지 창호는 단일 컬러의 합성수지 프로파일로 형성되는바, 별다른 장식 효과를 기대할 수 없는 문제가 있었다.However, since the synthetic resin window is formed of a single color synthetic resin profile, there is a problem that a decorative effect can not be expected.
이러한 이유로 대한민국 공개특허 제10-2012-0139159호(공개일 : 2012. 12. 27.) 등에 개시된 바와 같은 설비를 이용 공압출을 실시하여 합성수지 프로파일의 본체의 일면 외측, 특히 실외측면에 ASA(Acrylic Styrene Acrylonitrile) 수지 조성물로 형성된 표면층을 형성하거나 또는 본체에 데코시트를 부착하여 장식 효과를 구현하고자 하였다.For this reason, coextrusion is carried out using facilities as disclosed in Korean Patent Laid-Open No. 10-2012-0139159 (published on Dec. 27, 2012) and the like, and the ASA (Acrylic Styrene acrylonitrile) resin composition or a decorative sheet by attaching a decorative sheet to the body.
그러나 상기 ASA 수지 조성물로 형성된 표면층은 ASA 수지 자체가 착색성이 낮아 색감이 좋지 않고 광택도가 낮아 여전히 합성수지 질감이 나며, 데코시트는 본체로부터 탈착이 되는 등의 문제점이 있어 장식 효과가 기대에 미치지 못하는 문제가 있었다. However, the surface layer formed of the ASA resin composition has a problem that the ASA resin itself is poor in colorability and has poor color tone and low gloss, so that the synthetic resin texture is still good, and the decorative sheet is detached from the main body. There was a problem.
상기의 이유로 해당분야에서는 종래 본체 실외측면에 ASA 수지 조성물로 형성되는 표면층 및 데코시트 부착을 통해 기대할 수 없는 독특한 장식 효과를 통해 외관의 미려함을 높일 수 있도록 하는 창호용 합성수지 프로파일의 개발을 시도하고 있으나, 현재까지는 만족할만한 결과를 얻지 못하고 있는 실정이다.For the above reasons, in the field of the art, there has been attempted to develop a synthetic resin profile for a window that can enhance the appearance of the exterior through a surface layer formed of an ASA resin composition and a unique decorative effect that can not be expected through the attachment of a decorative sheet, , So far, satisfactory results have not been obtained.
본 발명은 상기와 같은 실정을 감안하여 제안된 것으로, 종래 공압출을 통해 합성수지 프로파일에 형성되는 표면층의 착색성 및 광택도 등이 낮아 장식 효과가 기대에 미치지 못하였던 문제를 해소할 수 있도록 하는 금속 질감이 부여된 창호용 합성수지 프로파일을 제공하는데 그 목적이 있다.DISCLOSURE OF THE INVENTION The present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a metal texture which is low in colorability and gloss of a surface layer formed on a synthetic resin profile through conventional coextrusion, The present invention provides a synthetic resin profile for a window.
상기의 목적을 달성하기 위한 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일은,To achieve the above object, according to the present invention, there is provided a synthetic resin profile for a window,
실내측으로 노출되는 실내측면, 실외측으로 노출되는 실외측면, 상기 실내측면의 상부와 상기 실외측면의 상부 사이에 형성되되, 유리 또는 창짝프레임이 안착되는 안착면 및 상기 실내측면의 하부와 상기 실외측면의 하부 사이에 형성되되, 바닥과 접하는 접지면을 포함하는 본체;An outdoor side surface exposed to an indoor side, an outdoor side surface exposed to an outdoor side, a seating surface formed between an upper portion of the indoor side surface and an upper portion of the outdoor side surface, A body formed between the lower portions and including a ground surface in contact with the floor;
상기 본체 외표면에 형성되되, 공압출에 의해 형성되며, 아크릴계 수지(A), 불소 수지(B), 충격 보강제(C) 및 금속 분말(D)을 포함한 표면층 조성물로 형성되는 표면층;을 포함한다.(A), a fluororesin (B), an impact modifier (C), and a metal powder (D), which are formed on the outer surface of the body and are formed by coextrusion .
상기 표면층은 상기 본체의 상기 실내측면, 실외측면, 안착면 및 접지면 중의 적어도 1면에 형성될 수 있다.The surface layer may be formed on at least one of the interior side surface, the outdoor side surface, the seating surface, and the ground surface of the main body.
상기 표면층은 헤어라인 엠보를 포함할 수 있다.The surface layer may comprise a hairline emboss.
본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일은, 본체의 외표면에 형성되는 표면층에 의해 금속 질감이 부여되는바, 광택도 등이 개선되어 종래 창호용 합성수지 프로파일을 통해 기대할 수 없는 독특한 장식 효과를 얻을 수 있으므로 이에 의해 외관의 미려함이 향상될 수 있다.The synthetic resin profile for a window provided with the metal texture according to the present invention is provided with a metal texture by the surface layer formed on the outer surface of the body, and the gloss and the like are improved, so that a unique decoration So that the beauty of the appearance can be improved.
또한, 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일은, 금속 질감을 부여하는 표면층이 헤어라인 엠보를 포함하는 경우, 헤어라인 엠보에 의해 금속 질감이 더욱 부각되므로 장식 효과가 배가될 수 있어 이에 의해 외관의 미려함이 향상될 수 있다.Further, in the synthetic resin profile for a window provided with a metal texture according to the present invention, when the surface layer for imparting a metal texture includes a hair line emboss, the metal texture is more emphasized by the hair line embossing, As a result, the beauty of the appearance can be improved.
도 1은 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일에서 표면층이 본체의 1면에 형성된 예를 보인 예시도.BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an exemplary view showing an example in which a surface layer is formed on one surface of a body in a synthetic resin profile for a window provided with a metal texture according to the present invention; FIG.
도 2는 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일에서 표면층이 본체의 2면에 형성된 예를 보인 예시도.BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a synthetic resin profile for a window provided with a metal texture,
도 3은 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일에서 표면층이 본체의 3면에 형성된 예를 보인 예시도.3 is an illustration showing an example in which a surface layer is formed on three sides of a main body in a synthetic resin profile for a window provided with a metal texture according to the present invention.
도 4는 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일에서 표면층이 본체의 4면 전체에 형성된 예를 보인 예시도.4 is an illustration showing an example in which a surface layer is formed on all four sides of a main body in a synthetic resin profile for a window provided with a metal texture according to the present invention.
도 5는 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일에서 표면층에 헤어라인 엠보가 형성된 예를 보인 사진.5 is a photograph showing an example in which a hair line emboss is formed on a surface layer in a synthetic resin profile for a window provided with a metal texture according to the present invention.
도 6은 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일이 창틀프레임이 아닌 창짝프레임에 적용된 형태를 보인 예시도.6 is a view showing a synthetic resin profile for a window provided with a metal texture according to the present invention applied to a window frame rather than a window frame frame.
이하, 첨부 도면에 의거 본 발명에 대하여 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
도 1에 도시된 바와 같이 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일(A)은 본체(10) 및 표면층(20)을 포함한다.As shown in FIG. 1, a synthetic resin profile (A) for a window provided with a metal texture according to the present invention includes a main body 10 and a surface layer 20.
상기 본체(10)는 실내측으로 노출되는 실내측면(11), 실외측으로 노출되는 실외측면(12), 상기 실내측면(11)의 상부와 상기 실외측면(12)의 상부 사이에 형성되되, 유리 또는 창짝프레임이 안착되는 안착면(13) 및 상기 실내측면(11)의 하부와 상기 실외측면(12)의 하부 사이에 형성되되, 바닥과 접하는 접지면(14)을 포함한다.The main body 10 includes an inner side surface 11 exposed to the indoor side, an outdoor side surface 12 exposed to the outdoor side, an upper side of the indoor side surface 11 and an upper side of the outdoor side surface 12, And a ground plane 14 formed between a lower portion of the room side surface 11 and a lower portion of the outdoor side surface 12 and in contact with the floor.
이와 같은 상기 본체(10)는 일반 창호용 합성수지 프로파일의 본체와 동일하게 형성되는 것으로, 상호 간의 용접 등에 의한 결합에 의해 사각의 창틀 프레임을 형성한다. 일 예로 상기 본체는 PVC 수지, 가공조제, 충격보강제, 안정제, 무기충전제, 활제 등을 포함하는 본체 조성물로 형성될 수 있다.The main body 10 is formed in the same manner as the main body of the synthetic resin profile for a general window, and forms a square window frame frame by welding by mutual welding or the like. For example, the body may be formed of a body composition including a PVC resin, a processing aid, an impact modifier, a stabilizer, an inorganic filler, a lubricant, and the like.
상기 표면층(20)은 상기 본체(10) 외표면에 형성되되, 공압출에 의해 형성되며, 아크릴계 수지(A), 불소 수지(B), 충격 보강제(C) 및 금속 분말(D)을 포함한 표면층 조성물로 형성된다.The surface layer 20 is formed on the outer surface of the main body 10 and is formed by coextrusion and includes a surface layer 20 containing an acrylic resin (A), a fluororesin (B), an impact modifier (C) ≪ / RTI >
상기 아크릴계 수지(A)는 종래의 ASA 수지에 비해 착색성 및 광택도를 높이기 위한 것으로 폴리메틸메타크릴레이트(a1)와 고무(a2)의 혼합물을 사용할 수 있다.The acrylic resin (A) may be a mixture of polymethyl methacrylate (a1) and rubber (a2) in order to improve the coloring property and glossiness as compared with the conventional ASA resin.
상기 폴리메틸메타크릴레이트(a1)는 메틸메타크릴레이트의 단독중합체 및 메틸메타크릴레이트와 다른 아크릴계 단량체와의 공중합체일 수 있다.The polymethyl methacrylate (a1) may be a homopolymer of methyl methacrylate and a copolymer of methyl methacrylate and another acrylic monomer.
상기 아크릴계 단량체는 알킬아크릴레이트 단량체 또는 알킬메타크릴레이트 단량체 또는 알킬아크릴레이트 단량체 및 알킬메타크릴레이트 단량체의 혼합물일 수 있다. The acrylic monomers may be alkyl acrylate monomers or alkyl methacrylate monomers or mixtures of alkyl acrylate monomers and alkyl methacrylate monomers.
상기 알킬아크릴레이트 단량체로는 메틸아크릴레이트, 에틸아크릴레이트, n-프로필아크릴레이트, 이소프로필아크릴레이트, n-부틸아크릴레이트, 이소부틸아크릴레이트, sec-부틸아크릴레이트, tert-부틸아크릴레이트, 메틸부틸아크릴레이트, 아밀아크릴레이트, 이소아밀아크릴레이트, n-헥실아크릴레이트, 사이크로헥실아크릴레이트, 2-에틸헥실아크릴레이트, 펜타데실아크릴레이트, 도데실아크릴레이트, 이소보르닐아크릴레이트, 페닐아크릴레이트, 벤질아크릴레이트, 페녹시에틸아크릴레이트, 2-하이드록시에틸아크릴레이트, 2-메톡시에틸아크릴레이트, 글리시딜아크릴레이트 및 알릴아크릴레이트 이루어지는 군으로부터 선택되는 1종 이상을 사용할 수 있다.Examples of the alkyl acrylate monomers include methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, sec-butyl acrylate, Butyl acrylate, butyl acrylate, amyl acrylate, isoamyl acrylate, n-hexyl acrylate, cyclohexyl acrylate, 2-ethylhexyl acrylate, pentadecyl acrylate, dodecyl acrylate, isobornyl acrylate, At least one selected from the group consisting of benzyl acrylate, phenoxyethyl acrylate, 2-hydroxyethyl acrylate, 2-methoxyethyl acrylate, glycidyl acrylate and allyl acrylate can be used.
상기 알킬메타크릴레이트 단량체로는 메틸메타크릴레이트를 제외한 에틸메타크릴레이트, n-프로필메타크릴레이트, 이소프로필메타크릴레이트, n-부틸메타크릴레이트, 이소부틸메타크릴레이트, sec-부틸메타크릴레이트, tert-부틸메타크릴레이트, 아밀메타크릴레이트, 이소아밀메타크릴레이트, n-헥실메타크릴레이트, 사이크로헥실메타크릴레이트, 2-에틸헥실메타크릴레이트, 펜타데실메타크릴레이트, 도데실메타크릴레이트, 이소보르닐메타크릴레이트, 페닐메타크릴레이트, 벤질메타크릴레이트, 페녹시에틸메타크릴레이트, 2-하이드록시에틸메타크릴레이트, 2-메톡시에틸메타크릴레이트, 글리시딜메타크릴레이트 및 알릴메타크릴레이트로 이루어지는 군으로부터 선택되는 1종 이상을 사용할 수 있다. Examples of the alkyl methacrylate monomer include methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, sec- Acrylates such as methyl methacrylate, ethyl methacrylate, butyl methacrylate, butyl methacrylate, butyl methacrylate, amyl methacrylate, isoamyl methacrylate, n-hexyl methacrylate, cyclohexyl methacrylate, Methacrylate, isobornyl methacrylate, phenyl methacrylate, benzyl methacrylate, phenoxyethyl methacrylate, 2-hydroxyethyl methacrylate, 2-methoxyethyl methacrylate, glycidyl methacrylate At least one selected from the group consisting of acrylate and allyl methacrylate can be used.
바람직하게는, 상기 폴리메틸메타크릴레이트는 메틸메타크릴레이트 및 메틸아크릴레이트의 공중합체일 수 있다.Preferably, the polymethyl methacrylate may be a copolymer of methyl methacrylate and methyl acrylate.
상기 폴리메틸메타크릴레이트(a1)의 중량평균분자량(Mw)은 60,000-150,000, 바람직하게는 70,000-130,000일 수 있다. 상기 범위 미만일 경우 충격강도가 저하됨과 아울러 후술되는 충격 보강제와 상용성이 저하될 수 있고, 상기 범위를 초과할 경우 유동성 저하로 인해 가공성이 저하되므로 상기 범위 내의 중량평균분자량을 갖는 것이 바람직하다.The polymethyl methacrylate (a1) may have a weight average molecular weight (Mw) of 60,000 to 150,000, preferably 70,000 to 130,000. When the amount is less than the above range, the impact strength is lowered and the compatibility with the impact modifier described later may be deteriorated. When the amount is in excess of the above range, the workability is lowered due to the lowering of fluidity.
상기 고무(a2)는 내충격성 향상을 위한 당업계에 공지된 고무라면 특별한 제한 없이 사용할 수 있으며, 바람직하게는 코어-쉘 고무일 수 있다.The rubber (a2) may be a rubber known in the art for improving the impact resistance without particular limitation, and preferably it may be a core-shell rubber.
상기 코어-쉘 고무는 일반적으로 엘라스토머 또는 고무 성질을 갖는 고분자 물질을 포함하는 코어가 비-엘라스토머 고분자 물질을 포함하는 쉘에 의해 둘러싸여진 형태를 갖는다.The core-shell rubber generally has a shape in which a core comprising a polymeric material having elastomeric or rubber properties is surrounded by a shell comprising a non-elastomeric polymeric material.
상기 코어는 디엔 단량체 및 아크릴계 단량체로 이루어진 군으로부터 선택된 1종 이상의 단량체를 포함하는 코어 중합체일 수 있다.The core may be a core polymer comprising at least one monomer selected from the group consisting of diene monomers and acrylic monomers.
상기 디엔 단량체는 예를 들면 부타디엔, 이소프렌 및 클로로프렌으로 이루어진 군에서 선택되는 1종 이상일 수 있고 상기 아크릴계 단량체는 예를들어 메틸메타크릴레이트, 메틸아크릴레이트, 에틸아크릴레이트, 에틸메타크릴레이트, 부틸아크릴레이트, 부틸메타크릴레이트, 2-에틸헥실아크릴레이트 및 라우릴메타크릴레이트로 이루어진 군에서 선택되는 1종 이상일 수 있다.The diene monomer may be at least one member selected from the group consisting of butadiene, isoprene, and chloroprene, and the acrylic monomer may include, for example, methyl methacrylate, methyl acrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate Butyl methacrylate, 2-ethylhexyl acrylate, and lauryl methacrylate.
상기 디엔 단량체 및 아크릴계 단량체 중 선택되는 1종 이상의 함량은 상기 코어 중합체 내 50-85중량%, 바람직하게는 55-80중량%로 포함될 수 있다. 상기 범위 미만일 경우 코어-쉘 고무의 유리전이온도가 상승하는 문제점이 있으므로 상기 범위 내로 사용하는 것이 바람직하다.The content of at least one selected from the diene monomers and the acrylic monomers may be in the range of 50-85 wt%, preferably 55-80 wt%, in the core polymer. If it is less than the above range, there is a problem that the glass transition temperature of the core-shell rubber rises.
상기 코어 중합체는 유리전이온도 조절을 위해 상기 디엔 단량체 및 아크릴계 단량체와 함께 공중합 가능한 스티렌, α-메틸스티렌, 비닐 나프탈렌, 아크릴로니트릴 및 메타크릴로니트릴로 이루어진 군에서 선택되는 1종 이상의 비닐 단량체를 더 포함할 수 있다.The core polymer may contain one or more vinyl monomers selected from the group consisting of styrene,? -Methylstyrene, vinylnaphthalene, acrylonitrile and methacrylonitrile copolymerizable with the diene monomer and the acrylic monomer for controlling the glass transition temperature .
상기 비닐 단량체는 상기 코어 중합체 내에 15-50중량%, 바람직하게는 20-45중량%로 포함될 수 있다. 상기 범위를 초과할 경우 코어-쉘 고무의 유리전이온도가 상승하는 문제점이 있을 수 있다.The vinyl monomer may be contained in the core polymer in an amount of 15-50 wt%, preferably 20-45 wt%. If it exceeds the above range, the glass transition temperature of the core-shell rubber may increase.
상기 코어 중합체를 제조 시 가교도를 조절하기 위해 가교제를 사용할 수 있으며, 예를 들어 디비닐벤젠, 에틸렌글리콜디메타크릴레이트, 디에틸렌글리콜디메타크릴레이트, 트리에틸렌글리콜디메타크릴레이트, 1,3-부틸렌글리콜디메타크릴레이트, 아릴메타크릴레이트 및 1,3-부틸렌글리콜디아크릴레이트 등으로 이루어진 군으로부터 선택된 1종 이상의 화합물일 수 있다.In order to control the degree of crosslinking of the core polymer, a crosslinking agent may be used. Examples of the crosslinking agent include divinylbenzene, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, 1,3 -Butylene glycol dimethacrylate, aryl methacrylate, 1,3-butylene glycol diacrylate, and the like.
상기 가교제는 상기 코어 중합체 내 1-5중량%, 바람직하게는 1-3중량%로 사용되는 것이 바람직하다. 상기 범위 미만일 경우 가교제의 효과가 미미하여 제품의 물성이 저하되고, 상기 범위를 초과할 경우 과량 가교되어 코어 중합체가 엘라스토머로서의 역할을 가질 수 없는 문제점이 있을 수 있다.The crosslinking agent is preferably used in an amount of 1-5 wt%, preferably 1-3 wt%, in the core polymer. When the amount is less than the above range, the effect of the crosslinking agent is insignificant, thereby deteriorating the physical properties of the product. If the amount is in excess of the above range, excessive crosslinking may cause a problem that the core polymer can not have a role as an elastomer.
상기 코어-쉘 고무의 쉘은 상기 폴리메틸메타크릴레이트와 상용성이 높은 것으로 예를 들면, 메틸아크릴레이트, 메틸메타크릴레이트, 에틸아크릴레이트, 에틸메타크릴레이트, 부틸아크릴레이트, 부틸메타크릴레이트, 2-에틸헥실아크릴레이트, 스티렌, α-메틸스티렌, 아크릴로니트릴 및 메타크릴로니트릴로 이루어진 군으로부터 선택되는 1종 이상을 사용할 수 있다.The shell of the core-shell rubber is highly compatible with the polymethyl methacrylate, and examples thereof include methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate , 2-ethylhexyl acrylate, styrene,? -Methylstyrene, acrylonitrile, and methacrylonitrile can be used.
상기 고무(a2)의 평균입자크기는 50-300nm, 바람직하게는 50-250nm인 것이 바람직하다. 상기 범위 미만일 경우 충격강도의 개선 효과가 미미하고, 상기 범위를 초과할 경우 표면에 위치한 고무로 인하여 내스크래치성, 광택 및 투과성이 저하되므로 상기 범위 내의 평균입자크기를 갖는 것이 바람직하다.The average particle size of the rubber (a2) is preferably 50-300 nm, and preferably 50-250 nm. When the amount is less than the above range, the effect of improving the impact strength is insignificant, and when it exceeds the above range, scratch resistance, gloss and permeability are lowered due to rubber placed on the surface.
또한, 상기 고무(a2)의 유리전이온도는 -60℃ 내지 0℃, 바람직하게는 -40℃ 내지 -20℃인 것이 더욱 바람직하다. 상기 범위 미만일 경우 동절기 사용 시 고무의 사용 효과가 미비하여 제품 물성이 저하되고 상기 범위를 초과할 경우 압출 가공성이 저하되므로 상기 범위 내의 유리전이온도를 가지는 것이 바람직하다.Further, the glass transition temperature of the rubber (a2) is more preferably -60 캜 to 0 캜, preferably -40 캜 to -20 캜. When the amount is less than the above range, the effect of using rubber is insufficient and the physical properties of the product deteriorate. When the amount is in excess of the above range, the extrusion processability is lowered.
상기 아크릴계 수지(A)는 광투과율이 75-95%, 바람직하게는 80-92%인 것이 더욱 바람직하다. 상기 범위 미만일 경우 조색에 의한 색상 구현 시 색감이 어둡고, 상기 범위를 초과할 경우 사용되는 안료량이 증가하여 원재료 값이 상승하여 적절하지 못하므로 상기 범위 내의 광투과율을 가지는 것이 바람직하다.It is more preferable that the acrylic resin (A) has a light transmittance of 75-95%, and preferably 80-92%. If it is less than the above range, it may be preferable to have a light transmittance within the above range since the color is dark when the color is reproduced by color mixing, and the amount of pigment to be used is increased when it exceeds the above range.
또한, 상기 아크릴계 수지(A)는 용융흐름지수(MFI)가 1-10g/10min(230℃, 3.8kg), 바람직하게는 2-8g/10min(230℃, 3.8kg)인 것이 더욱 바람직하다. 상기 범위 미만일 경우 아크릴계 수지(A)의 유동성이 저하되어 공압출 공정 시 금형의 투입부 반대편에 있는 부분까지 표면층 조성물이 입혀지지 않아 본체의 백색 색상이 드러날 수 있고, 상기 범위를 초과할 경우 가공성이 저하되므로 상기 범위 내의 용융지수를 가지는 것이 바람직하다.It is further preferable that the acrylic resin (A) has a melt flow index (MFI) of 1-10 g / 10 min (230 ° C., 3.8 kg), preferably 2-8 g / 10 min (230 ° C., 3.8 kg). When the amount is less than the above range, the flowability of the acrylic resin (A) is lowered and the surface layer composition is not applied to the portion opposite to the injection portion of the mold during the co-extrusion process. Thus, the white color of the main body can be revealed. It is preferable to have a melt index within the above range.
또한, 상기 아크릴계 수지(A)는 상기 표면층 조성물 내에 30-60중량%, 35-50중량%, 또는 35-45중량%로 포함될 수 있다. 상기 범위 미만일 경우 상대적으로 고가인 불소 수지 함량이 증가되어 원재료 값이 상승되며, 상기 범위를 초과할 경우 상대적으로 불소 수지 함량이 감소되어 내스크래치성, 광택도, 발수성, 유동성 등이 저하되므로 상기 범위 내로 사용되는 것이 바람직하다.The acrylic resin (A) may be contained in the surface layer composition in an amount of 30-60 wt%, 35-50 wt%, or 35-45 wt%. If the amount is less than the above range, the relatively expensive fluorine resin content is increased to increase the raw material value. If the content is in excess of the above range, the fluorine resin content is relatively decreased to decrease scratch resistance, gloss, water repellency, It is preferable to use it as the inside.
상기 불소 수지(B)는 창호용 합성수지 프로파일에 내크스래치성, 광택도, 발수성 및 유동성을 부여해주기 위한 것으로 내후성이 우수한 비닐리덴 플루오라이드의 중합체 또는 비닐리덴 플루오라이드 및 헥사플루오루프로필렌의 공중합체일 수 있다. The fluororesin (B) is a polymer of vinylidene fluoride excellent in weather resistance or a copolymer of vinylidene fluoride and hexafluoropropylene for imparting resistance to crushing, gloss, water repellency and fluidity to a synthetic resin profile for a window Lt; / RTI >
상기 불소 수지(B)는 용융흐름지수가 1-20g/10min(230℃, 2.16kg), 바람직하게는 2-15g/10min(230℃, 2.16kg)인 것이 더욱 바람직하다. 상기 범위 외일 경우 가공성이 저하되므로 상기 범위 내의 용융흐름지수를 가지는 것이 바람직하다.More preferably, the fluorine resin (B) has a melt flow index of 1-20 g / 10 min (230 ° C., 2.16 kg), preferably 2-15 g / 10 min (230 ° C., 2.16 kg). If it is outside the above range, the processability is deteriorated, so that it is preferable to have a melt flow index within the above range.
상기 불소 수지(B)는 상기 표면층 조성물 내에 15-45중량%, 20-40중량%, 또는 25-35중량%로 포함될 수 있다. 상기 범위 미만일 경우 내크스래치성, 광택도, 발수성 및 유동성이 저하되고 상기 범위를 초과할 경우 물성 상승 효과에 비해 원재료의 값이 상승하여 경제적이지 못하므로 상기 범위 내로 사용하는 것이 바람직하다. The fluororesin (B) may be contained in the surface layer composition in an amount of 15-45 wt%, 20-40 wt%, or 25-35 wt%. When the amount is less than the above range, the crush resistance, gloss, water repellency, and fluidity are deteriorated. If it exceeds the above range, the value of the raw material is increased compared to the effect of increasing the physical property, which is not economical.
상기 충격 보강제(C)는 상기 표면층의 충격 강도를 보강하기 위한 것으로 고무(c1)가 에폭시 수지(c2)에 고르게 분산되어 있는 상 분리된 입자의 형태일 수 있다. 상기 고무(c1)은 상기에서 서술한 고무(a2)와 동일하므로 그 기재를 생략하도록 한다.The impact modifier (C) may be in the form of a phase separated particle in which the rubber (c1) is uniformly dispersed in the epoxy resin (c2) for reinforcing the impact strength of the surface layer. Since the rubber (c1) is the same as the rubber (a2) described above, its description is omitted.
상기 고무(c1)는 상기 에폭시 수지(c2) 내에 10-40중량%, 바람직하게 15-30중량%로 분산된 것일 수 있다. 상기 범위 외일 경우 고무로서의 역할이 저하되어 충격 보강제로서 역할을 할 수 없으므로 상기 범위 내의 고무를 포함하는 것이 바람직하다.The rubber (c1) may be dispersed in the epoxy resin (c2) in an amount of 10 to 40% by weight, preferably 15 to 30% by weight. If it is outside the above range, its role as a rubber is deteriorated and it can not serve as an impact modifier, and therefore it is preferable to include rubber within the above range.
상기 에폭시 수지(c2)는 상기 고무(c1)를 분산시킬 수 있는 것으로, 예를 들면, 비스페놀 A, 비스페놀 A 글리시딜에테르, 브로민화비스페놀 A, 비스페놀 F, 비스페놀 F 글리시딜에테르, 비스페놀 K, 비스페놀 S, 히드로퀴논, 레조르시놀, 1,1-시클로헥산비스페놀, 에틸렌글리콜, 프로필렌글리콜, 디에틸렌글리콜, 디프로필렌글리콜, 부탄디올, 헥산디올, 시클로헥산디올,1,4-비스(히드록시메틸)벤젠, 1,3-비스(히드록시메틸)벤젠, 1,4-비스(히드록시메틸)벤젠, 1,4-비스(히드록시메틸)시클로헥산, 1,3-비스(히드록시메틸)시클로헥산의 디글리시딜에테르, 시클로헥산디메탄올 디글리시딜에테르, 헥사히드로프탈산의 디글리시딜에테르, 시클로옥텐디에폭시드, 디비닐벤젠디에폭시드, 1,7-옥타디엔디에폭시드, 1,3-부타디엔디에폭시드, 1,5-헥사디엔디에폭시드,4-시클로헥센카르복실레이트 4-시클로헥세닐메틸 에스테르의디에폭시드, 페놀노볼락, 크레졸노볼락, 비스페놀 A 노볼락의글리시딜에테르유도체, 트리글리시딜 파라아민페놀 및 테트라글리스딜 메틸렌디아닐린으로 이루어진 군에서 선택되는 1종 이상일 수 있다.The epoxy resin (c2) is capable of dispersing the rubber (c1), and examples thereof include bisphenol A, bisphenol A glycidyl ether, brominated bisphenol A, bisphenol F, bisphenol F glycidyl ether, bisphenol K , Bisphenol S, hydroquinone, resorcinol, 1,1-cyclohexane bisphenol, ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, butanediol, hexanediol, cyclohexanediol, 1,4- (Hydroxymethyl) benzene, 1,4-bis (hydroxymethyl) cyclohexane, 1,3-bis (hydroxymethyl) benzene, Cyclohexanedimethanol diglycidyl ether, diglycidyl ether of hexahydrophthalic acid, cyclooctene diepoxide, divinylbenzene diepoxide, 1,7-octadienedepoxide , 1,3-butadiene diepoxide, 1,5-hexadienediepoxide, 4-cyclohexane Cyclohexenylmethyl carboxylate, phenol novolak, cresol novolak, glycidyl ether derivatives of bisphenol A novolac, triglycidylpara- amine phenol and tetraglycidyl methylenedianiline And the like.
상기 충격 보강제(C)는 일 예로, 트리글리시딜 파라아민페놀 에폭시의 매트릭스에 코어-쉘의 스티렌-부타디엔 고무(SBR)가 고르게 분산된 것일 수 있다. For example, the impact modifier (C) may be one in which a core-shell styrene-butadiene rubber (SBR) is evenly dispersed in a matrix of triglycidylpara-amine phenol epoxy.
상기 충격 보강제(C)는 상기 표면층 조성물 내에 15-40중량%, 15-35중량%, 또는 20-30중량%로 포함될 수 있다. 상기 범위 미만일 경우 충격강도가 저하되고 상기 범위를 초과할 경우 원재료 값이 상승함과 아울러 압출 시 표면층의 인장신율 및 광택 향상 효과가 미미하므로 상기 범위 내로 사용하는 것이 바람직하다.The impact modifier (C) may be contained in the surface layer composition in an amount of 15-40 wt%, 15-35 wt%, or 20-30 wt%. If it is less than the above range, the impact strength is lowered, and if it exceeds the above range, the raw material value is increased and the effect of improving tensile elongation and gloss of the surface layer during extrusion is small.
상기 금속 분말(D)은 금속 느낌을 주기 위한 것으로, 바람직하게는 실제 금속 표면과 유사한 금속 질감을 구현하는 알루미늄 플레이크가 바람직하나 반드시 이에 제한되지는 않는다.The metal powder (D) is for imparting a metallic feel, and preferably an aluminum flake which realizes a metal texture similar to an actual metal surface is preferable, but not always limited thereto.
상기 금속 분말(D)은 상기 표면층 조성물 내에 0.5-5중량%, 0.5-3중량%, 또는 1-2중량%로 포함될 수 있다. 상기 범위 미만일 경우 금속 느낌이 미미하고, 상기 범위를 초과할 경우 상기 아크릴계 수지(A) 및 불소 수지(B)와의 상용성이 저하되어 금형 내에 잔류될 수 있고 이로 인해 양산성이 저하됨과 아울러, 본체 외표면에 표면층 조성물의 부착성이 저하되므로 상기 범위 내로 사용하는 것이 바람직하다.The metal powder (D) may be contained in the surface layer composition in an amount of 0.5-5 wt%, 0.5-3 wt%, or 1-2 wt%. When the amount is less than the above range, the metallic feel is insignificant. When the amount is in excess of the above range, the compatibility with the acrylic resin (A) and the fluororesin (B) is lowered and may remain in the mold, thereby lowering the mass productivity. The adhesion of the surface layer composition deteriorates on the outer surface, so that it is preferably used within the above range.
상기 표면층 조성물은 선택적으로, 펄 및 안료를 표면층 조성물 내에 각각 0.5-3중량%로 더 포함할 수 있다.The surface layer composition may optionally further comprise pearl and pigment in the surface layer composition, each in an amount of 0.5-3% by weight.
상기 펄은 상기 금속 분말(D)과 함께 고급스러우면서 은은한 느낌을 더 부여해주는 것으로 상기 표면층 조성물 내에 0.5-3중량%, 0.5-2중량%, 또는 1-2중량%로 포함될 수 있다. 상기 범위 외일 경우 고급스러우면서 은은한 느낌 구현 효과가 미미하므로 상기 범위 내로 사용하는 것이 바람직하다.The pearl may be included in the surface layer composition in an amount of 0.5-3 wt%, 0.5-2 wt%, or 1-2 wt%, which gives the metal powder (D) together with a feeling of luxury and a soft feeling. If it is outside the above-mentioned range, it is preferable to use it within the above-mentioned range since the effect of realizing a luxurious feeling of soft feeling is insignificant.
상기 안료는 표면층에 색을 부여해주기 위한 것으로 내후성 및 내약품성이 우수한 무기 안료를 사용하는 것이 바람직하다. 상기 무기 안료는 상기 표면층 조성물 내에 0.5-3중량%, 0.5-2중량%, 또는 1-1.5중량%로 포함될 수 있다. 상기 범위 미만일 경우 표면의 색감이 드러나지 않으며 상기 범위를 초과할 경우 색상 균일성이 저하됨과 아울러 생산시간의 증가로 생산성이 저하되므로 상기 범위 내로 사용하는 것이 바람직하다.The above-mentioned pigments are preferably inorganic pigments for imparting color to the surface layer and having excellent weather resistance and chemical resistance. The inorganic pigment may be contained in the surface layer composition in an amount of 0.5-3 wt%, 0.5-2 wt%, or 1-1.5 wt%. If it is less than the above range, the color tone of the surface is not revealed. If it exceeds the above range, the color uniformity is lowered and the productivity is lowered due to the increase of the production time.
상기 표면층 조성물은 활제, 안정제, 산화방지제, 자외선 안정제, 내열제, 난연제 및 대전방지제 등으로 이루어진 군에서 선택된 1종의 기타 첨가제를 더 포함할 수 있다. 상기 기타 첨가제는 당업계에서 사용되는 통상적인 종류를 사용할 수 있으므로 본 발명에서는 특별히 그 종류 및 함량을 제한하지 않는다.The surface layer composition may further include one kind of other additives selected from the group consisting of a lubricant, a stabilizer, an antioxidant, a UV stabilizer, a heat resistant agent, a flame retardant, and an antistatic agent. The above-mentioned other additive may be a conventional kind used in the art, and thus the kind and content thereof are not specifically limited in the present invention.
이와 같은 상기 표면층(20)은 상기 본체(10)의 상기 실내측면(11), 실외측면(12), 안착면(13) 및 접지면(14) 중의 적어도 1면에 형성될 수 있다.The surface layer 20 may be formed on at least one of the inner side surface 11, the outer side surface 12, the seating surface 13, and the ground surface 14 of the main body 10.
따라서, 상기 표면층(20)을 통해 상기 본체(10) 외표면 중의 적어도 1면에 금속 질감의 부여가 가능하다.Therefore, a metal texture can be imparted to at least one surface of the outer surface of the main body 10 through the surface layer 20.
예를 들어, 도 1과 같이 상기 표면층(20)이 상기 본체(10)의 상기 실내측면(11)에 형성될 수도 있고, 도 2 내지 도 4에 도시된 바와 같이 상기 상기 표면층(20)은 상기 본체(10)의 상기 실내측면(11), 실외측면(12), 안착면(13) 및 접지면(14) 중의 2면, 3면 또는 4면 전체에 형성될 수 있으며, 상기 표면층(20)이 상기 본체(10)의 상기 실내측면(11), 실외측면(12), 안착면(13) 및 접지면(14) 중의 2면, 3면 또는 4면 전체에 형성되는 경우, 상기 표면층(20)에 의해 상기 본체(10) 외표면 중의 2면, 3면 또는 4면 전체에 금속 질감의 부여가 가능하다.For example, the surface layer 20 may be formed on the inner side surface 11 of the body 10 as shown in FIG. 1, and the surface layer 20 may be formed on the inner side surface 11 of the body 10, Three or four of the interior side surface 11, the outdoor side surface 12, the seating surface 13 and the ground surface 14 of the main body 10, Three or four of the interior side surface 11, the outdoor side surface 12, the seating surface 13 and the ground surface 14 of the main body 10, the surface layer 20 3, or 4 of the outer surface of the main body 10 can be given a metal texture.
또한, 추가적으로 상기 표면층(20)은 도 5에 도시된 바와 같이 헤어라인 엠보(21)를 포함할 수 있다.In addition, the surface layer 20 may further include a hairline emboss 21 as shown in FIG.
상기 헤어라인 엠보(21)는 두께가 5-15㎛, 길이는 0.1-100mm, 평균거칠기(Ra)는 0.1-10㎛, 단위 길이 1cm당 선 수가 20-350개인 것이 바람직하며, 더욱 바람직하게는 두께 5-10㎛, 길이 0.1-10mm, 평균거칠기(Ra) 0.2-0.7㎛, 단위 길이 1cm당 선 수가 80-140개인 것이 바람직하다.The hairline embossment 21 preferably has a thickness of 5 to 15 μm, a length of 0.1 to 100 mm, an average roughness (Ra) of 0.1 to 10 μm, and a line number per 1 cm of unit length of 20 to 350, A thickness of 5-10 mu m, a length of 0.1-10 mm, an average roughness (Ra) of 0.2-0.7 mu m, and a line number per 1 cm of unit length of 80-140.
상기 헤어라인 엠보(21)의 두께가 상기 범위 미만일 경우 표면층에서 관찰되는 미세한 실금이 잘 나타나지 않아 헤어라인 효과가 명확히 구현되지 않아 금속느낌을 구현하기가 어려우며, 상기 범위를 초과할 경우 일반적인 금속 표면의 실금, 즉 헤어라인과의 유사성이 떨어지게 되어 이 또한 금속느낌을 구현하기 어려우므로 상기 범위의 두께를 갖는 것이 바람직하다.If the thickness of the hair line emboss 21 is less than the above range, fine incontinence observed in the surface layer is not shown well, and it is difficult to realize a metal feel because the hair line effect is not clearly realized. If the thickness exceeds the above range, It is preferable to have a thickness in the above range since the similarity with incontinence, that is, the hairline is deteriorated and it is also difficult to realize a metallic feeling.
상기 헤어라인 엠보(21)의 길이가 상기 범위 외일 경우 금속 표면의 헤어라인과 같은 질감을 구현하기 어려운 바 상기 범위 내의 길이인 것이 바람직하며, 더욱 바람직하게는 헤어라인 엠보(21)의 길이가 0.1-10mm인 경우 가장 자연스러우면서도, 외관이 미려한 효과를 얻을 수 있다. When the length of the hair line emboss 21 is out of the above range, it is difficult to realize the same texture as the hair line of the metal surface. It is preferable that the length is within the above range, more preferably the length of the hair line emboss 21 is 0.1 -10 mm, it is possible to obtain an effect that is most natural and has a beautiful appearance.
또한, 상기 평균거칠기(Ra)가 상기 범위 미만인 경우 빛의 난반사에 의한 외관의 미려함의 효과를 누리기 어렵고, 상기 범위를 초과할 경우 거친 미감을 도출해 표면이 부드러우면서 자연스러운 금속표면의 헤어라인과 같은 느낌을 구현하기 어려우므로 상기 범위의 평균거칠기인 것이 바람직하다. 더욱 바람직하게는 평균거칠기가 0.2-0.7㎛인 경우 가장 자연스럽고, 부드러우면서, 외관이 미려한 효과를 얻을 수 있다.When the average roughness (Ra) is less than the above range, it is difficult to enjoy the effect of the beauty of the appearance due to irregular reflection of light. When the average roughness Ra is out of the above range, rough aesthetics are obtained, It is preferable that the average roughness is in the above range. More preferably, when the average roughness is in the range of 0.2 to 0.7 mu m, the most natural, smooth, and beautiful appearance effect can be obtained.
또한, 단위 길이 1cm당 선 수는 프로파일의 폭방향과 평행한 1cm 길이의 선을 관통하는 헤어라인 엠보(21)의 선 수(number of lines)로, 선 수가 상기 범위 미만인 경우 빛의 난반사에 의한 외관의 미려함이 떨어지고, 상기 범위를 초과하는 경우 지나치게 많은 선수로 인하여 오히려 외관의 미려함이 떨어질 수 있는 바 상기 범위 내인 것이 바람직하다. 더욱 바람직하게는 단위 길이 1cm당 선 수 80-140개인 것이 가장 자연스럽고, 외관이 미려한 효과를 얻을 수 있다.The number of lines per 1 cm of unit length is the number of lines of the hair-line embossing 21 passing through a line of 1 cm in parallel with the width direction of the profile. When the number of lines is less than the above range, It is preferable that the outer appearance is less than the above range, and if it exceeds the above range, the appearance of the appearance may be deteriorated due to an excessive number of players. More preferably, the number of lines per unit length of 1 cm is 80-140, and it is most natural and an effect of a beautiful appearance can be obtained.
이때, 상기 헤어라인 엠보(21)의 형성 방법에는 제한이 없으며, 그 일례로는 엠보롤 방식, 즉 공압출을 통해 상기 본체(10) 외표면에 형성되는 상기 표면층(20)에 헤어라인 무늬가 형성된 엠보롤(미도시)을 접촉시키는 방식이 될 수 있다.There is no limitation on the method of forming the hair line embossment 21. For example, the hair line embossing may be performed on the surface layer 20 formed on the outer surface of the main body 10 through the emboss roll method, And the formed embossing roll (not shown) may be brought into contact with each other.
한편, 상기의 설명을 통해서는 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일이 창틀프레임에만 적용되는 것으로 보일 수 있으나, 도 6에 도시된 바와 같이 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일은 창짝프레임에도 적용될 수 있는 것이며, 창짝프레임에 적용되는 경우에도 상기 표면층을 통해 위에서 설명한 것과 동일한 금속 질감 부여 효과를 얻을 수 있는 것은 물론이다.In the above description, it can be seen that the synthetic resin profile for a window to which a metal texture is applied according to the present invention is applied only to a window frame frame. However, as shown in FIG. 6, It goes without saying that the synthetic resin profile can also be applied to a window frame, and even when applied to a window frame, the effect of imparting the same metallic texture to that described above can be obtained through the surface layer.
본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일은 내스크래치성(ASTM D3363)이 HB초과일 수 있으며, 이의 상한치는 한정하지 않으나 일 예로, 6H이하, 5H이하 또는 3H이하일 수 있으며, 상기 범위 내에서 내스크래치성이 우수한 효과가 있다.The synthetic resin profile for a window provided with a metal texture according to the present invention may have an scratch resistance (ASTM D3363) of more than HB, and the upper limit of the scratch resistance may be 6H or less, 5H or less or 3H or less, The scratch resistance is excellent.
또한, 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일은 플랍인덱스(flop index)가 2초과일 수 있으며, 이의 상한치는 한정하지 않으나 일 예로, 30이하, 25이하 또는 20이하일 수 있으며, 상기 범위 내에서 광택도가 우수하여 금속 질감이 더욱 우수한 효과가 있다.In addition, the synthetic resin profile for a window provided with the metal texture according to the present invention may have a flop index of more than 2 and its upper limit value is not limited, but may be, for example, 30 or less, 25 or less or 20 or less, There is an effect that the glossiness is excellent within the range and the metal texture is further superior.
또한, 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일은 물에 대한 접촉각이 0°초과일 수 있으며, 이의 상한치는 한정하지 않으나 일 예로, 180°이하, 150°이하 또는 120°이하일 수 있으며, 상기 범위 내에서 발수성이 우수한 효과가 있다.The contact angle of the synthetic resin profile for a window provided with the metal texture according to the present invention may be more than 0 °, and the upper limit value thereof is not limited. For example, the synthetic angle profile may be 180 ° or less, 150 ° or 120 ° or less, , And the water repellency is excellent within the above range.
본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일은, 본체의 외표면에 형성되는 표면층에 의해 금속 질감이 부여되는 바, 광택도 등이 개선되어 종래 창호용 합성수지 프로파일을 통해 기대할 수 없는 독특한 장식 효과를 얻을 수 있으므로 이에 의해 외관의 미려함이 향상될 수 있다.The synthetic resin profile for a window provided with the metal texture according to the present invention is provided with a metal texture by the surface layer formed on the outer surface of the body, and the gloss and the like are improved, so that a unique decoration So that the beauty of the appearance can be improved.
또한, 본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일은, 금속 질감을 부여하는 표면층이 헤어라인 엠보를 포함하는 경우, 헤어라인 엠보에 의해 금속 질감이 더욱 부각되므로 장식 효과가 배가될 수 있어 이에 의해 외관의 미려함이 향상될 수 있다.Further, in the synthetic resin profile for a window provided with a metal texture according to the present invention, when the surface layer for imparting a metal texture includes a hair line emboss, the metal texture is more emphasized by the hair line embossing, As a result, the beauty of the appearance can be improved.
이상에서 설명한 바와 같은 본 발명은 상기한 실시예에 한정되지 아니하므로 청구범위에서 청구하는 본 발명의 요지를 벗어나지 않는 범위 내에서 변경 가능하며, 그와 같은 변경은 이하 청구범위 기재에 의하여 정의되는 본 발명의 보호범위 내에 있게 된다.As described above, the present invention is not limited to the above-described embodiments, and can be modified without departing from the gist of the present invention as claimed in the claims. And falls within the scope of protection of the invention.
[실시예][Example]
1. 창호용 합성수지 프로파일 표면층 및 본체 조성물의 제조1. Preparation of synthetic resin profile surface layer and body composition for window frames
(1) 하기 표 1의 조성물을 혼련하여 표면층 조성물을 제조하였다.(1) The composition of Table 1 was kneaded to prepare a surface layer composition.
중량%weight% 실시예 1Example 1 참조예 1Reference Example 1 참조예 2Reference Example 2 비교예 1Comparative Example 1
아크릴계 수지(LG MMA, HI855H)Acrylic resin (LG MMA, HI855H) 4040 5555 3030 7070
불소 수지(3M, 6008/0001)Fluororesin (3M, 6008/0001) 3030 1515 4040 00
충격 보강제 (KANEKA, MX-451)Impact Adjuster (KANEKA, MX-451) 2525 2525 2525 2525
금속 분말(ECKART, 08-20B)Metal powder (ECKART, 08-20B) 1One 1One 1One 1One
pearl 1One 1One 1One 1One
무기 안료Inorganic pigments 1.51.5 1.51.5 1.51.5 1.51.5
기타 첨가제Other additives 1.51.5 1.51.5 1.51.5 1.51.5
-비교예 2- Comparative Example 2
종래의 ASA 수지 100중량부에 대해, 안료 1.5중량부, 활제 0.4중량부, 안정제 0.3중량부, 산화방지제 0.3중량부 및 자외선 방지제 0.3중량부를 혼련하여 표면층 조성물을 제조하였다. 1.5 parts by weight of pigment, 0.4 parts by weight of lubricant, 0.3 part by weight of stabilizer, 0.3 part by weight of antioxidant and 0.3 part by weight of ultraviolet ray inhibitor were kneaded with 100 parts by weight of conventional ASA resin to prepare a surface layer composition.
(2) PVC 100중량부에 대하여, 가공조제 0.5-10중량부, 충격보강제 5-15중량부, 안료 2-10중량부, 탄산칼슘 10-30중량부, 활제 0.5-10중량부, 산화 및 자외선방지제 0.1-5중량부를 혼련하여 본체 조성물을 제조하였다.(2) 0.5 to 10 parts by weight of a processing aid, 5 to 15 parts by weight of an impact modifier, 2 to 10 parts by weight of pigment, 10 to 30 parts by weight of calcium carbonate, 0.5 to 10 parts by weight of a lubricant, 0.1 to 5 parts by weight of an ultraviolet ray inhibitor were kneaded to prepare a body composition.
2. 2. 창호용For Window 합성수지 프로파일의 제조 및 제조된  Manufacture and manufacture of synthetic resin profiles 창호용For Window 합성수지 프로파일의 내스크래치성, 광택도, 발수성 및 유동성 측정 Measurement of scratch resistance, gloss, water repellency and fluidity of synthetic resin profiles
상기 1에서 제조한 실시예 1, 참조예 1-2 및 비교예 1-2의 표면층 조성물과 본체 조성물을 공압출 하여 본체 및 상기 본체 외표면에 형성되는 표면층을 형성하였다.The surface layer composition and the body composition of Example 1, Reference Example 1-2, and Comparative Example 1-2 prepared in 1 above were co-extruded to form a body and a surface layer formed on the outer surface of the body.
이어서, 상기 표면층에 헤어라인 무늬가 형성된 엠보롤을 접촉시켜 헤어라인 무늬를 갖는 표면층을 포함하는 창호용 합성수지 프로파일을 제조한 후 이의 내스크래치성, 광택도 및 발수성을 측정하였다. Then, the surface layer was brought into contact with an embossing roll having a hairline pattern to produce a synthetic resin profile for a window including a surface layer having a hairline pattern, and then its scratch resistance, gloss and water repellency were measured.
또한, 공압출 전에 표면층 조성물의 유동성을 특정하였다. In addition, the fluidity of the surface layer composition was specified before coextrusion.
그 결과는 하기 표 2에 나타내었다.The results are shown in Table 2 below.
-내스크래치성은 ASTM D3363에 따라 연필 경도계를 이용하여 연필심으로 표면을 눌러 그었을 때의 스크래치 경도를 측정하였다. - Scratch resistance was measured according to ASTM D3363 by using a pencil hardness meter to measure the scratch hardness when the surface was pressed with a pencil lead .
-광택도는 표면의 알루미늄 배향 정도를 육안평가 및 X-Rite를 이용한 플랍인덱스(Flop index)를 측정하였다.- The degree of gloss was evaluated by visual evaluation of the aluminum orientation of the surface and the flap index using X-Rite.
-발수성은 창호에 물을 떨어뜨려 ACMS사의 DAS-100의 접촉각 측정기를 이용하여 물에 대한 접촉각을 측정하였다. - Water repellency was measured by dropping water on a window and contact angle with water using a contact angle meter of DAS-100 of ACMS.
접촉각이 클수록 발수성이 우수한 것이다.The larger the contact angle, the better the water repellency.
-유동성은 표 1에서 제조한 표면층 조성물의 Melt Index(220℃, 10kg)를 WANCE사의 MFI452를 이용하여 측정한 것이다.- The fluidity was measured by using the MFI 452 of WANCE Co., Melt Index (220 캜, 10 kg) of the surface layer composition prepared in Table 1.
실시예1Example 1 참조예 1Reference Example 1 참조예 2Reference Example 2 비교예 1Comparative Example 1 비교예 2Comparative Example 2
내스크래치성Scratch resistance 2H2H HBHB 2H2H 압출 불가능Impossible to extrude HB HB
광택도Glossiness 1111 99 1111 22
발수성Water repellency 90°90 ° 60°60 ° 90°90 ° 0
유동성[g/10min]Flowability [g / 10 min] 14~1614-16 4~64 to 6 14~1614-16 14~1614-16
상기 표 2에서 확인된 바와 같이, 본 발명에 따른 실시예 1의 창호용 합성수지 프로파일은 아크릴계 수지, 불소 수지, 충격 보강제 및 금속 분말을 포함한 표면층 조성물을 이용하여 금속 질감이 우수하면서도, 내스크래치성 및 발수성이 우수한 것을 확인할 수 있었다.한편, 아크릴계 수지를 실시예 1에 비해 과량 포함한 참조예 1의 경우 내스크래치성이 저하되는 것을 알 수 있으며 아크릴계 수지의 함량 증가에 따라 상대적으로 불소 수지의 함량이 감소해 광택도, 발수성 및 유동성이 저하되는 것을 알 수 있다.As shown in Table 2, the synthetic resin profile for window in Example 1 according to the present invention was excellent in metal texture and scratch resistance and scratch resistance by using a surface layer composition containing acrylic resin, fluororesin, impact modifier and metal powder. It was confirmed that the water repellency was excellent. On the other hand, in the case of Reference Example 1 which contains an excessive amount of acrylic resin compared with Example 1, it is found that the scratch resistance is lowered, and as the content of acrylic resin increases, The degree of gloss, water repellency and fluidity are deteriorated.
또한, 참조예 2는 본 발명에 따른 실시예 1과 유사한 물성 수준을 가지나 실시예 1에 비해 불소 수지가 과량 사용되어 원재료 값이 상승함에 따라 적절하지 못한 것을 확인할 수 있었다.In addition, Reference Example 2 has similar physical properties as Example 1 according to the present invention, but it was confirmed that the fluorine resin is excessively used as compared with Example 1, and thus, it is not appropriate as the raw material value is increased.
한편, 불소 수지를 포함하지 않는 비교예 1의 경우 표면층 조성물의 유동성이 너무 낮아 압출이 불가능하여 물성 측정을 할 수 없었다.On the other hand, in the case of Comparative Example 1 which did not contain a fluororesin, the fluidity of the surface layer composition was too low to extrude and the physical properties could not be measured.
비교예 2는 종래의 ASA수지를 포함한 표면층 조성물을 공압출한 것으로 내스크래치성, 광택도 및 발수성이 본 발명에 따른 실시예 1에 비해 현저히 낮은 것을 확인할 수 있다.Comparative Example 2 shows that the surface layer composition including the conventional ASA resin was co-extruded and that scratch resistance, gloss and water repellency were significantly lower than those of Example 1 according to the present invention.
3. 창호의 표면품질, 장기품질 측정 3. Surface quality of window, long-term quality measurement
본 발명에 의한 금속 질감이 부여된 창호용 합성수지 프로파일(A)을 이용하여 제조된 창호와 알루미늄 창호의 표면품질 및 장기품질을 측정하여 그 결과를 하기 표 3에 나타내었다.The surface quality and the long-term quality of the window and aluminum window manufactured using the synthetic resin profile (A) for a window provided with the metal texture according to the present invention were measured, and the results are shown in Table 3 below.
-표면품질은 광택 및 디자인을 육안을 통해 확인하였다.- Surface quality was visually confirmed by gloss and design.
-장기품질은 복원성, 내후성 및 내오염성을 측정한 것으로, - Long-term quality is a measure of stability, weatherability and stain resistance.
상기 복원성은 100kg의 압력으로 창호용 합성수지 프로파일을 눌러 휘어짐 발생 후 복원성을 측정하였다.The restorability was measured by pressing a synthetic resin profile for a window with a pressure of 100 kg, after the occurrence of warpage.
상기 내후성은 QUV 테스트 장비에서 6000시간 동안 방치한 후 색깔이 변하는 시간을 측정하였다.The weathering resistance was measured in a QUV test apparatus for 6000 hours, after which the color change time was measured.
상기 내오염성은 창호용 합성수지 프로파일에 물을 떨어뜨려 오염 정도를 육안을 통해 확인하였다.The contamination resistance was visually confirmed by dropping water on a synthetic resin profile for a window.
실시예 1의 창호Window of Example 1 알루미늄 창호Aluminum window
표면품질Surface quality 광택Polish 고광택High gloss 단일 컬러Single color
디자인design 미세 헤어라인Micro hairline 평면 표면Planar surface
장기품질Long-term quality 복원성Stability 휘어짐 없음No warping 30mm 휘어짐 발생30mm warp occurred
내후성Weatherability 변화없음No change 1000시간1000 hours
내오염성Stain resistance 발수코팅 효과로 오염 적음Less contamination due to water-repellent coating effect 물에 의한 표면 오염Surface contamination by water
상기 표 3에서 확인된 바와 같이 실시예 1의 창호는 표면층 조성물이 불소 수지 및 금속 분말을 포함하고 미세 헤어라인 엠보 형성을 통해 광택이 우수하고 디자인이 고급스러운 반면, 알루미늄 창호는 단일 컬러인 것을 알 수 있다.또한, 실시예 1의 창호는 6000시간이 지난 후에도 색깔의 변화가 없어 내후성이 우수함과 아울러 불소 수지를 포함하여 발수코팅효과로 오염이 적은 반면, 알루미늄 창호는 내후성 및 내오염성이 본 발명에 따른 실시예 1에 비해 저하되는 것을 알 수 있다. As shown in Table 3, the window of Example 1 showed that the surface layer composition contained fluororesin and metal powder and had excellent gloss and fine design through the formation of micro hairline embossing while aluminum window was a single color In addition, the window of Example 1 had no change in color even after 6000 hours, and was excellent in weatherability and contamination due to the water-repellent coating effect including fluororesin. On the other hand, the aluminum window had weatherability and stain resistance As compared with Example 1 in accordance with the present invention.
〔부호의 설명〕[Description of Symbols]
10 : 본체 11 : 실내측면10: main body 11: indoor side
12 : 실외측면 13 : 안착면12: outdoor side 13: seat face
14 : 접지면 20 : 표면층14: ground plane 20: surface layer
21 : 헤어라인 엠보 A : 창호용 합성수지 프로파일21: hairline emboss A: synthetic resin profile for window

Claims (14)

  1. 실내측으로 노출되는 실내측면(11), 실외측으로 노출되는 실외측면(12), 상기 실내측면(11)의 상부와 상기 실외측면(12)의 상부 사이에 형성되되, 유리 또는 창짝프레임이 안착되는 안착면(13) 및 상기 실내측면(11)의 하부와 상기 실외측면(12)의 하부 사이에 형성되되,바닥과 접하는 접지면(14)을 포함하는 본체;(11), an outdoor side surface (12) exposed to the outdoor side, a seat (12) formed between the upper side of the indoor side surface (11) and the upper side of the outdoor side surface (12) A body (13), and a ground plane (14) formed between a lower portion of the interior side surface (11) and a lower portion of the outdoor side surface (12) and in contact with the floor;
    상기 본체(10) 외표면에 형성되되, 공압출에 의해 형성되며, 아크릴계 수지(A), 불소 수지(B), 충격 보강제(C) 및 금속 분말(D)을 포함한 표면층 조성물로 형성되는 표면층;을 포함하는 것인 금속 질감이 부여된 창호용 합성수지 프로파일.A surface layer formed on the outer surface of the main body 10 and formed by coextrusion and formed of a surface layer composition containing an acrylic resin (A), a fluororesin (B), an impact modifier (C), and a metal powder (D); A synthetic resin profile for a window provided with a metal texture.
  2. 제 1항에 있어서,The method according to claim 1,
    상기 본체는 PVC 수지, 가공조제, 충격보강제, 안정제, 무기충전제 및 활제 를 포함하는 본체 조성물로 형성되는 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the body is formed from a body composition comprising PVC resin, processing aid, impact modifier, stabilizer, inorganic filler and lubricant.
  3. 제 1항에 있어서,The method according to claim 1,
    상기 아크릴계 수지(A)는 폴리메틸메타크릴레이트(a1)와 고무(a2)의 혼합물인 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the acrylic resin (A) is a mixture of polymethyl methacrylate (a1) and rubber (a2).
  4. 제 3항에 있어서,The method of claim 3,
    상기 고무(a2)는 코어-쉘 고무인 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the rubber (a2) is a core-shell rubber.
  5. 제 1항에 있어서,The method according to claim 1,
    상기 아크릴계 수지(A)는 상기 표면층 조성물 내에 30-60중량%로 포함되는 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the acrylic resin (A) is contained in the surface layer composition in an amount of 30 to 60 wt%.
  6. 제 1항에 있어서,The method according to claim 1,
    상기 불소수지(B)는 비닐리덴 플루오라이드의 중합체 또는 비닐리덴 플루오라이드 및 헥사플루오루프로필렌의 공중합체인 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the fluororesin (B) is a polymer of vinylidene fluoride or a copolymer of vinylidene fluoride and hexafluoropropylene.
  7. 제 1항에 있어서,The method according to claim 1,
    상기 불소 수지(B)는 상기 표면층 조성물 내에 15-45중량%로 포함되는 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the fluororesin (B) is contained in the surface layer composition in an amount of 15-45 wt%.
  8. 제 1항에 있어서,The method according to claim 1,
    상기 충격 보강제(C)는 상기 표면층 조성물 내에 15-40중량%로 포함되는 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the impact modifier (C) is contained in the surface layer composition in an amount of 15 to 40% by weight.
  9. 제 1항에 있어서,The method according to claim 1,
    상기 금속 분말(D)은 알루미늄 플레이크인 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the metal powder (D) is an aluminum flake.
  10. 제 1항에 있어서,The method according to claim 1,
    상기 금속 분말(D)은 상기 표면층 조성물 내에 0.5-5중량%로 포함되는 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the metal powder (D) is contained in the surface layer composition in an amount of 0.5-5 wt%.
  11. 제 1항에 있어서,The method according to claim 1,
    상기 표면층 조성물은 펄 및 안료를 표면층 조성물 내에 각각 0.5-3중량%로 더 포함하는 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the surface layer composition further comprises 0.5 to 3 wt% of pearl and pigment in the surface layer composition, respectively.
  12. 제1항에 있어서,The method according to claim 1,
    상기 표면층(20)은 상기 본체(10)의 상기 실내측면(11), 실외측면(12), 안착면(13) 및 접지면(14) 중에서 적어도 1면에 형성되는 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the surface layer (20) is formed on at least one of the interior side surface (11), the exterior side surface (12), the seating surface (13) and the ground surface (14) of the body Synthetic resin profile for windows.
  13. 제1항에 있어서,The method according to claim 1,
    상기 표면층(20)은 헤어라인 엠보(21)를 포함하는 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the surface layer (20) comprises a hairline embossment (21).
  14. 제 13항에 있어서,14. The method of claim 13,
    상기 헤어라인 엠보(21)는 두께가 5-15㎛, 길이가 0.1-100mm, 평균거칠기(Ra)가 0.1-10㎛, 단위 길이 1cm당 선 수 20-350개인 것인 금속 질감이 부여된 창호용 합성수지 프로파일.Wherein the hairline embossment 21 has a thickness of 5 to 15 占 퐉, a length of 0.1 to 100 mm, an average roughness (Ra) of 0.1 to 10 占 퐉, and a number of lines of 20 to 350 per 1 cm of unit length Resin profile for.
PCT/KR2018/009405 2017-09-07 2018-08-16 Metal texture synthetic resin profile for windows and doors WO2019050187A1 (en)

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