WO2019041188A1 - 光伏组件的el检测设备及无人机 - Google Patents

光伏组件的el检测设备及无人机 Download PDF

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Publication number
WO2019041188A1
WO2019041188A1 PCT/CN2017/099762 CN2017099762W WO2019041188A1 WO 2019041188 A1 WO2019041188 A1 WO 2019041188A1 CN 2017099762 W CN2017099762 W CN 2017099762W WO 2019041188 A1 WO2019041188 A1 WO 2019041188A1
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WO
WIPO (PCT)
Prior art keywords
infrared camera
connecting bracket
rotating shaft
pan
shaft portion
Prior art date
Application number
PCT/CN2017/099762
Other languages
English (en)
French (fr)
Inventor
翁超
李泽飞
Original Assignee
深圳市大疆创新科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市大疆创新科技有限公司 filed Critical 深圳市大疆创新科技有限公司
Priority to PCT/CN2017/099762 priority Critical patent/WO2019041188A1/zh
Priority to CN201780018257.1A priority patent/CN108886341A/zh
Publication of WO2019041188A1 publication Critical patent/WO2019041188A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S50/00Monitoring or testing of PV systems, e.g. load balancing or fault identification
    • H02S50/10Testing of PV devices, e.g. of PV modules or single PV cells
    • H02S50/15Testing of PV devices, e.g. of PV modules or single PV cells using optical means, e.g. using electroluminescence
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention relates to the field of solar photovoltaic technology, in particular to an EL detecting device and a drone of a photovoltaic module.
  • the EL (Electroluminescent) test in the photovoltaic industry refers to: by powering the photovoltaic panel, using the electroluminescence principle of crystalline silicon, using a near-infrared camera to capture the near-infrared image of the battery component, and obtaining and determining internal defects of the battery component, such as cracking , debris, solder joints, broken grids, and abnormalities in single-cell batteries with different conversion efficiencies.
  • the EL detection in the prior art generally needs to fix the near-infrared camera on a triangular bracket, and each time a photovoltaic panel is detected, the position of the tripod needs to be moved/adjusted.
  • the responsiveness to the near-infrared band is not very high, and it takes a long time (seconds) exposure to capture the internal defects of each photovoltaic panel battery assembly. Therefore, it is necessary to fix the tripod and not move.
  • the EL detection method in the prior art generally requires multiple workers to work together, the operation is complicated, and since each of the photovoltaic panels is detected, the position of the tripod needs to be moved/adjusted, and therefore, it cannot be short. The entire power station is fully inspected during the time, which reduces the quality and efficiency of EL detection.
  • the invention provides an EL detecting device and a drone for a photovoltaic module, which are used for solving the complicated operation in the prior art, and can not perform a full inspection operation on the entire power station in a short time, thereby reducing the quality of EL detection. And efficiency issues.
  • a first aspect of the present invention is to provide an EL detecting apparatus for a photovoltaic module, comprising: a handheld head and an infrared camera, the handheld head including: a head and a handle supporting the head, the cloud
  • the table includes a plurality of rotating shaft mechanisms, the rotating shaft mechanism includes a rotating shaft portion and a connecting bracket connected to the rotating shaft portion, the connecting bracket is movably connected to the handle through the rotating shaft portion, and the infrared camera passes through the connecting bracket And being disposed on the cloud platform;
  • the handheld cloud platform is communicably connected to the infrared camera to acquire image information captured by the infrared camera, and perform EL detection on the photovoltaic component based on the image information.
  • a second aspect of the present invention is to provide a drone including: a body and an EL detecting device of a photovoltaic module disposed on the body, the EL detecting device including a pan/tilt and an infrared camera,
  • the pan/tilt head includes a plurality of rotating shaft mechanisms, the rotating shaft mechanism includes a rotating shaft portion and a connecting bracket connected to the rotating shaft portion, and the infrared camera is disposed on the pan/tilt head through the connecting bracket, and passes through the pan/tilt head
  • the body is movably connected; the body is communicatively coupled to the infrared camera to acquire image information captured by the infrared camera, and EL detection is performed on the photovoltaic component based on the image information.
  • the EL detecting device and the drone of the photovoltaic module provided by the invention provide the infrared camera on the handheld pan/tilt, and the rotating shaft mechanism on the handheld pan/tilt includes a rotating shaft portion and a connecting bracket connected with the rotating shaft portion, thereby realizing the passage
  • a staff member can adjust the specific connection position of the rotating shaft portion and the connecting bracket by itself, so that the infrared camera can be quickly placed in different detecting positions, the adjustment operation is simple, and the whole inspection operation of the entire power station can be realized in a short time, thereby effectively improving
  • the EL detection efficiency further ensures the practicability of the EL detection device and is beneficial to the promotion and application of the market.
  • FIG. 1 is a schematic structural diagram 1 of a handheld cloud platform in an EL detecting device for a photovoltaic module according to an embodiment of the present invention
  • FIG. 2 is a second schematic structural diagram of a handheld cloud platform in an EL detecting device for a photovoltaic module according to an embodiment of the present invention
  • FIG. 3 is a schematic structural diagram 1 of a handheld cloud platform in an EL detecting device for a photovoltaic module according to another embodiment of the present invention
  • FIG. 4 is a handheld gimbal in an EL detecting device for a photovoltaic module according to another embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of a handheld cloud platform in an EL detecting device for a photovoltaic module according to another embodiment of the present invention.
  • FIG. 6 is a schematic structural diagram 1 of a drone according to an embodiment of the present invention.
  • FIG. 7 is a schematic structural diagram 2 of a drone according to an embodiment of the present invention.
  • connection may be a fixed connection, a detachable connection, or an integral connection. Correct The meaning of the above terms in the present invention can be understood on a case-by-case basis by those skilled in the art.
  • FIG. 1 is a schematic structural diagram 1 of a handheld cloud platform 1 in an EL detecting device for a photovoltaic module according to an embodiment of the present invention; and as shown in FIG. 1 , the embodiment provides an EL detecting device for a photovoltaic module.
  • the EL detection device can perform the full inspection operation on the entire power station in a short time, thereby effectively improving the quality and efficiency of the EL detection.
  • the EL detection device can include: a handheld cloud platform 1 and an infrared camera (not shown)
  • the handheld cloud platform 1 includes: a cloud platform 11 and a handle 12 supporting the cloud platform 11, the handle 12 is a portion for the user to hold, and may include a control button 121 to facilitate operation of the pan/tilt head 11;
  • the pan/tilt head 11 may include a plurality of rotating shaft mechanisms including a rotating shaft portion 111 and a connecting bracket 112 connected to the rotating shaft portion 111.
  • the connecting bracket 112 is movably connected to the handle 12 through the rotating shaft portion 111, and the infrared camera is disposed in the cloud through the connecting bracket 112.
  • the handheld cloud platform 1 is communicatively connected with the infrared camera to acquire image information captured by the infrared camera, and performs EL detection on the photovoltaic component based on the image information.
  • the infrared camera may be a near infrared camera, including a dedicated near infrared camera (having a shorter exposure time).
  • a clamping portion 13 for holding the infrared camera may be disposed on the platform 11 , and the clamping portion 13 is connected to the platform 11 via the connection bracket 112 .
  • the clamping portion 13 can be fixedly connected or locked to the connecting bracket 112.
  • the fixed connection can connect the clamping portion 13 with the connecting bracket 112 through a connecting member (screw, bolt, stud or adhesive).
  • the clamping portion 13 and the connecting bracket 112 are integrally formed; and the locking connection may mean that: first, the clamping portion 13 can move or move relative to the connecting bracket 112.
  • the clamping portion 13 and the connecting bracket 112 is in an active connection state, and after the infrared camera on the clamping portion 13 or the clamping portion 13 is adjusted to a certain target position, the pair can be The position between the clamping portion 13 and the connecting bracket 112 is locked, so that the clamping portion 13 and the connecting bracket 112 are kept stationary. At this time, the clamping portion 13 and the connecting bracket 112 are in a fixed connection state; it is understandable that The specific shape structure of the clamping portion 13 can be adapted to the shape structure of the infrared camera, and the clamping portion 13 can also clamp infrared cameras of different sizes.
  • the specific number of the rotating shaft mechanism is not limited in this embodiment, and those skilled in the art can set according to specific design requirements.
  • the number of the rotating shaft mechanisms can be set to 2, 3, 4 or more.
  • the two rotating shaft mechanisms can realize the free movement of the infrared camera on the handheld pan/tilt 1 in two different directions (around the X-axis direction and the Y-axis direction, around the X-axis) Direction and Z-axis direction or rotation around the Y-axis direction and the Z-axis direction), the handheld pan/tilt 1 at this time may be a two-axis pan/tilt head 11;
  • the number of the rotating shaft mechanisms is set to three, three rotating shaft mechanisms
  • the infrared camera on the handheld pan/tilt 1 can be freely moved in three different directions (rotation around the X-axis, the Y-axis, and the X-axis), and the handheld pan/tilt 1 at this time can be a three-
  • the specific number of the rotating shaft portion 111 and the connecting bracket 112 is not limited, and those skilled in the art can set according to the specific number of the rotating shaft mechanism, for example, the rotating shaft in the figure shown in FIG.
  • the number of the mechanisms is three. Therefore, the shaft mechanism includes three shafts 111 and the connection brackets 112, so that the infrared camera on the handheld head 1 can realize free movement in three different directions; As shown in FIG. 3-4, the number of the rotating shaft mechanisms in the figure is two.
  • the rotating shaft mechanism includes two rotating shaft portions 111 and two connecting brackets 112, so that the infrared camera on the handheld pan/tilt 1 can be The free movement in two different directions is realized; it can be understood that the specific number of the rotating shaft portion 111 and the connecting bracket 112 can be changed according to the number of the rotating shaft mechanisms.
  • the rotating shaft portion 111 may include a motor, and the connecting bracket 112 and the handle are respectively connected to the stator and the rotor of the motor, thereby rotating by the motor, The relative rotation between the connecting bracket 112 and the handle 12 can be driven; and the infrared camera is disposed on the platform 11 through the connecting bracket 112. Therefore, by adjusting the amount of rotation and the rotating speed of the rotating shaft portion 111, the setting can be adjusted to the pan/tilt head.
  • the button 121 can be completed, and does not require multiple staff to work together, and the operation is relatively simple.
  • the infrared camera is supported by the platform 11 including the plurality of rotating shaft portions 111 and the connecting bracket 112. Since the plurality of connecting brackets 112 can be relatively rotated in a plurality of directions, the vibration transmitted from the handle 12 to the infrared camera can be effectively reduced. Anti-shake effect to ensure the stability of the infrared camera.
  • the orientation of the infrared camera can be quickly adjusted, so that the infrared camera is in different detection positions, and then the infrared camera can be used for different detections.
  • the detecting component of the position captures the image information of the detecting component, and the infrared camera may be provided with an information transmitting device.
  • the information transmitting device may be a wired device or a wireless device. Further, the infrared camera may actively adopt the information transmitting device.
  • the detected image information is sent to the handheld cloud platform 1.
  • the handheld cloud platform 1 can passively receive the image information; as another achievable manner, the handheld cloud platform 1 can also actively acquire image information, specifically A monitoring device is disposed inside the handheld cloud platform 1, and the monitoring device can monitor the working state of the infrared camera. After monitoring the infrared camera to perform the photographing operation, the handheld cloud platform 1 actively sends a request for acquiring image information to the infrared camera, so that Infrared camera can request to shoot according to the image information The image information acquired is sent to the handheld cloud platform 1; further, after the handheld cloud platform 1 receives the image information, the image information can be analyzed and processed, thereby implementing EL detection of the detecting component (photovoltaic component).
  • a monitoring device is disposed inside the handheld cloud platform 1, and the monitoring device can monitor the working state of the infrared camera. After monitoring the infrared camera to perform the photographing operation, the handheld cloud platform 1 actively sends a request for acquiring image information to the infrared camera, so that Infrared camera can request to shoot according to
  • the EL detecting device of the photovoltaic module is configured by disposing an infrared camera on the handheld head 1 , and the rotating shaft mechanism on the handheld head 1 includes a rotating shaft portion 111 and a connecting bracket 112 connected to the rotating shaft portion 111 , and an infrared camera
  • the connecting bracket 112 is disposed on the platform 11 . Therefore, by adjusting the amount of rotation of the rotating shaft portion 111 and the rotating speed, the orientation of the infrared camera disposed on the platform 11 can be adjusted, thereby realizing the adjustment of the relative position of the infrared camera and the photovoltaic module.
  • the position makes the infrared camera can be in different detection positions, the adjustment operation is simple, and the full inspection operation of the entire power station is realized in a short time, the efficiency of EL detection is effectively improved, and the practicability of the EL detection device is further ensured. Conducive to the promotion and application of the market.
  • FIG. 3 is a schematic structural diagram 1 of a handheld cloud platform 1 in an EL detecting device for a photovoltaic module according to another embodiment of the present invention
  • FIG. 4 is a handheld view of an EL detecting device for a photovoltaic module according to another embodiment of the present invention
  • the structure diagram 2 of the cloud platform 1; based on the above embodiments, with reference to FIG. 3-4, the pan/tilt 11 in the EL detecting device in this embodiment may be a two-axis pan/tilt or a three-axis pan/tilt.
  • the rotating shaft mechanism may include: for driving the infrared camera relative to the handle 12, a translational shaft mechanism 113 for horizontally rotating motion and a roller shaft mechanism 114 coupled to the translational shaft mechanism 113 for driving the infrared camera to roll relative to the handle 12.
  • the translational shaft mechanism 113 may include a first rotation shaft portion 1131 connected to the handle 12 and a first connection bracket 1132 connected to the first rotation shaft portion 1131.
  • the first connection bracket 1132 is connected to the roll axis mechanism 114;
  • the roller mechanism 114 may include a second rotating shaft portion 1141 connected to the first connecting bracket 1132 and a second connecting bracket 1142 connected to the second rotating shaft portion 1141.
  • the infrared camera can be disposed on the second connecting bracket 1142 via the clamping portion 13.
  • the connecting bracket 112 in this embodiment can be rotatably connected to an adjacent component such as the connecting bracket 112 and/or the handle 12 through the rotating shaft portion 111, specifically, the second connecting bracket 1142 passes through the second rotating shaft.
  • the portion 1141 is rotatably coupled to the first connecting bracket 1132.
  • the first connecting bracket 1132 and the handle 12 are rotatably coupled by the first rotating shaft portion 1131.
  • the XYZ coordinate system is established.
  • the position of the photovoltaic component and the position of the infrared camera in the EL detection device are used. It does not meet the requirements of the specification.
  • it is necessary to adjust the position of the infrared camera specifically, when the position adjustment of the infrared camera in the horizontal direction is required, it can be realized by the translation axis mechanism 113, specifically, by adjusting The rotation amount and/or the rotation speed of the first shaft portion 1131 can adjust the relative rotation angle of the first connecting bracket 1132 and the handle 12.
  • the infrared camera can be rotated around the handle 12 (it is noted that this time Described is the rotation of the first connecting bracket 1132 relative to the handle 12, and the infrared camera is disposed on the second connecting bracket 1142, and the second connecting bracket 1142 is connected to the first connecting bracket 1132, which is driven by the second connecting bracket 1142 And the movement, so it should be the rotation of the infrared camera relative to the handle 12), and thus the infrared camera can be realized in the horizontal direction (ie around the Z axis) Set adjustment.
  • the roll axis mechanism 114 When it is required to adjust the position of the infrared camera in the roll direction (as shown in the figure, around the Y axis), it can be realized by the roll axis mechanism 114, specifically, by adjusting the second link portion 1141 of the second rotating shaft portion 1141 The relative rotation angle with the first connecting bracket 1132, at this time, the infrared camera can be rotated around the first connecting bracket 1132 (it is noted that the second connecting bracket 1142 is described with respect to the first connecting bracket 1132 at this time).
  • Rotating, and the infrared camera is disposed on the second connecting bracket 1142, which is moved by the second connecting bracket 1142, so it should be the rotation of the infrared camera relative to the first connecting bracket 1132, and thus can be implemented on the infrared camera.
  • Position adjustment in the roll direction When it is necessary to adjust the position of the infrared camera in the horizontal direction and the roll direction, In the implementation manner, the position adjustment in the horizontal direction is performed first, and then the position adjustment in the roll direction is performed; or, the position adjustment in the roll direction may be performed first, and then the position adjustment in the horizontal direction may be performed; or, Position adjustment in both the horizontal and roll directions is possible.
  • the EL detecting device in this embodiment includes the rotating shaft mechanism 113 and the roll axis mechanism 114 in the rotating shaft mechanism, wherein the translational shaft mechanism 113 can drive the infrared camera to perform a horizontal rotation motion with respect to the handle 12, thereby The position adjustment of the infrared camera in the horizontal direction can be realized; and the roll axis mechanism 114 can drive the infrared camera to roll the movement relative to the handle 12, and the position adjustment of the infrared camera in the roll direction can be realized, which is convenient for the infrared camera pair. Photovoltaic components in different positions are photographed, which further improves the convenience and reliability of the EL detecting device.
  • the pan/tilt head 11 in the EL detecting device in this embodiment may be a three-axis pan/tilt head 11 .
  • the pan axis mechanism 113 and the roll axis mechanism are included.
  • the hinge mechanism may further include a pitch axis mechanism 115 connected to the roll axis mechanism 114.
  • the infrared camera is disposed on the pitch axis mechanism 115 through the clamping portion 13, and the pitch axis mechanism 115 is used to drive the infrared camera relative to The handle 12 performs a flipping motion.
  • the pitch axis mechanism 115 may include a third rotating shaft portion 1151 connected to the second connecting bracket 1142 and a third connecting bracket 1152 connected to the third rotating shaft portion 1151. At this time, the infrared camera can be disposed on the third connection bracket 1152 through the clamping portion 13.
  • the position of the photovoltaic component and the position of the infrared camera in the EL detecting device do not meet the specification requirements.
  • the position of the camera is adjusted; specifically, when the position adjustment of the infrared camera in the horizontal direction (ie, around the Z axis) and/or the roll direction (ie, around the Y axis) is required, the specific adjustment mode and implementation process can be referred to The above statement will not be repeated here; and when the position adjustment of the infrared camera in the pitch direction (ie, around the X axis) is required, it can be realized by the pitch axis mechanism 115, specifically, by adjusting the third shaft portion 1151.
  • the rotation amount and/or the rotation speed can adjust the relative rotation angle of the third connecting bracket 1152 and the second connecting bracket 1142.
  • the infrared camera can be rotated around the second connecting bracket 1142 (note that this is Described is the rotation of the third connecting bracket 1152 relative to the second connecting bracket 1142, and the infrared camera is disposed on the third connecting bracket 1152, which is due to the third connecting bracket 1152 Drive and move, Therefore, it should be the rotation of the infrared camera relative to the second connecting bracket 1142, so that the position adjustment of the infrared camera in the pitch direction can be realized.
  • the position of the infrared camera in the horizontal direction ie, around the Z axis
  • the roll direction ie, around the Y axis
  • the pitch direction ie, around the X axis
  • the adjustment of the position in the above direction is as long as the position adjustment of the infrared camera in the horizontal direction (ie, around the Z axis), the roll direction (ie, around the Y axis), and the pitch direction (ie, around the X axis) can be finally achieved. This will not be repeated here.
  • the EL detecting device provided in this embodiment can be set on a three-axis pan/tilt by setting the pan/tilt head 11 as a three-axis pan/tilt head.
  • only one staff member can perform EL detection, for example,
  • the control button 121 on the operating handle 12 can be realized, and the staff can quickly move and adjust the handheld device, and the moving efficiency is greatly improved; at the same time, the three-axis anti-shake feature of the pan/tilt 11 can effectively ensure the infrared camera.
  • the photographing quality specifically, the shaft portion 111 of the three shaft mechanisms is connected with the connecting bracket 112, which can effectively reduce the degree of jitter transmitted from the head of the cloud table 11 to the infrared camera, thereby ensuring the shooting quality and efficiency of the infrared camera, and at the same time,
  • the three rotating shaft mechanisms can flexibly adjust the shooting position where the infrared camera is located, which facilitates quick and effective photographing of the defect position of the photovoltaic module, and greatly improves the flexibility and efficiency of detection.
  • FIG. 5 is a schematic structural diagram of a handheld cloud platform 1 in an EL detecting device for a photovoltaic module according to another embodiment of the present invention; on the basis of the above embodiment, with continued reference to FIGS. 2 and 5, as another
  • the pan/tilt head 11 in the EL detecting device in this embodiment may also be a four-axis pan/tilt head.
  • the pan/tilt head 11 may include the above-described pan axis mechanism 113, the roll axis mechanism 114, and the pitch axis.
  • the mechanism 115, the connecting bracket 112 in the handheld head 1 further includes a fourth connecting bracket 116 for damping in the vertical direction, and the first rotating shaft portion 1131 is connected to the handle 12 via the fourth connecting bracket 116.
  • the fourth connecting bracket 116 can drive the infrared camera to move horizontally with respect to the handle 12 in a horizontal plane, and the moving direction of the fourth connecting bracket 116 and the first rotating shaft portion 1131
  • the axial direction is parallel.
  • it can be realized by adjusting the length of the fourth connecting bracket 116; the specific shape and structure of the fourth connecting bracket 116 is not limited, and those skilled in the art can set it according to the functional function realized by it, for example: the first
  • the four-connecting bracket 116 may include a bracket body and a sliding slot disposed on the bracket body.
  • the first rotating shaft portion 1131 is disposed in the sliding slot, and a telescopic spring is disposed in the sliding slot.
  • the first rotating shaft can be adjusted by controlling the amount of expansion and contraction of the telescopic spring.
  • the specific connection position of the portion 1131 and the fourth connecting bracket 116 thereby realizing the horizontal translation position of the infrared camera relative to the handle 12 in the horizontal plane, and further, by the length dimension of the telescopic spring and the fourth connecting bracket 116 provided,
  • the oscillating degree of the handle 12 transmitted to the first rotating shaft portion 1131 is effectively reduced in the vertical direction, thereby further ensuring the shooting quality of the infrared camera; of course, those skilled in the art can also adopt the fourth connecting bracket 116 of other shape configurations, as long as The above functional effects can be achieved, and will not be described here.
  • the fourth connecting bracket 116 in combination with the above-described translational shaft mechanism 113, the roll axis mechanism 114, and the pitch axis mechanism 115, not only the degree of vibration of the handle 12 transmitted to the infrared camera can be reduced in the vertical direction, but also effective.
  • the accuracy of the adjustment of the position of the infrared camera is improved, and the stability and reliability of the EL detection device are further ensured.
  • the pan/tilt that can realize the rotation in three directions and the translation in one direction can effectively reduce the vibration transmitted to the infrared camera and improve the shooting quality.
  • the handle 12 in this embodiment may be provided with control for controlling the operation of the infrared camera.
  • the button 121 and the control button 121 are communicably connected to the infrared camera through the pan/tilt head 11.
  • control button 121 can be set as a circular button or an oval button. Or a square button or the like, and the control button 121 can be set as the upper end of the handle 12, and the number of the control buttons 121 can be one or more.
  • the plurality of control buttons 121 can be disposed on a control platform, and the control platform can be disposed on the upper end or the upper middle end of the handle 12; when the control button 121 is one, the control button 121 can be directly disposed or protruded on the outer surface of the handle 12, In order to facilitate the user to press.
  • the set control button 121 By using the set control button 121, it is suitable for detecting the position of the photovoltaic module by using the infrared camera. In time, the infrared camera can be controlled by the control button 121 to perform the photographing operation, thereby effectively improving the convenience of the operation of the EL detecting device, and is beneficial to the promotion and application of the market.
  • FIG. 6 is a schematic structural diagram 1 of a UAV according to an embodiment of the present invention
  • FIG. 7 is a schematic structural diagram 2 of an unmanned aerial vehicle according to an embodiment of the present invention
  • a drone 2 which may include a body 201 and an EL detecting device 202 connected to a photovoltaic module on the body 201, the EL detecting device 202 including a pan/tilt and an infrared
  • the camera includes a plurality of rotating shaft mechanisms, and the rotating shaft mechanism includes a rotating shaft portion and a connecting bracket connected to the rotating shaft portion. Specifically, the rotating shaft portion is movably connected to the connecting bracket.
  • the infrared camera is arranged on the gimbal through the connecting bracket, and is connected to the body 201 through the pan/tilt, and the body 201 is communicably connected with the infrared camera to obtain image information captured by the infrared camera, and the EL component is detected by the image based on the image information.
  • the gimbal may be provided with a clamping portion for clamping the infrared camera, and the clamping portion is connected to the gimbal through the connecting bracket.
  • the pan/tilt head and the body 201 may be fixedly connected or rotatably connected.
  • the EL detecting device 202 may be disposed above, below or outside of the body 201, etc.
  • the EL detecting device 202 may be disposed under the body 201.
  • the EL detecting device 202 is detachably connected to the body 201.
  • the specific shape structure, working principle, and working effect of the EL detecting device 202 in this embodiment are the same as the specific shape structure, working principle, and working effect of the EL detecting device 202 in the embodiment corresponding to FIG. Reference is made to the above statement and will not be repeated here.
  • the UAV 2 provided in this embodiment is provided with the EL detecting device 202 of the above-mentioned photovoltaic module disposed on the body 201 of the UAV 2, and the EL detecting device 202 can be disposed on the PTZ by the infrared camera.
  • the rotating shaft mechanism on the pan/tilt head includes a rotating shaft portion and a connecting bracket connected with the rotating shaft portion, and the infrared camera is disposed on the pan/tilt head through the connecting bracket, so that the rotation amount and the rotating speed of the rotating shaft portion can be adjusted and set on the pan/tilt head.
  • the orientation of the infrared camera makes it possible to adjust the relative position of the infrared camera and the photovoltaic module, so that the infrared camera can be in different detection positions, the adjustment operation is simple, and it is convenient to realize the full inspection operation of the entire power station in a short time, effectively improving
  • the efficiency of EL detection further ensures the practicability of the UAV 2 and is beneficial to the promotion and application of the market.
  • the EL detecting device 202 in this embodiment may further include a handle for supporting the pan/tilt, and the cloud in the EL detecting device 202.
  • the stage can be a two-axis pan/tilt or a three-axis pan/tilt.
  • the rotating shaft mechanism can include: a translating shaft mechanism for driving the infrared camera to rotate horizontally relative to the handle and the translational shaft mechanism A connected roll mechanism, the roll mechanism is used to drive the infrared camera to roll relative to the handle.
  • the translational shaft mechanism may include a first rotating shaft portion connected to the handle and a first connecting bracket connected to the first rotating shaft portion, and the first connecting bracket is connected to the roll axis mechanism.
  • the roll mechanism may include a second shaft portion coupled to the first connecting bracket and a second connecting bracket coupled to the second shaft portion.
  • the infrared camera can be disposed on the second connecting bracket through the clamping portion.
  • the connecting bracket in this embodiment can be rotatably coupled to an adjacent member such as a connecting bracket and/or a handle, or even other such as the body 201 through the rotating shaft portion.
  • the specific shape structure, working principle and working effect of the EL detecting device 202 in this embodiment are the same as the specific shape structure, working principle and working effect of the EL detecting device 202 in the embodiment corresponding to the above-mentioned FIG. 3-4. Reference is made to the above statement and will not be repeated here.
  • the UAV 2 in this embodiment is provided with the above-mentioned EL detecting device 202, and the EL detecting device 202 can pass the rotating shaft mechanism in the pan/tilt head to include a translational axis mechanism and a roll axis mechanism, wherein the translational axis mechanism can
  • the infrared camera is driven to rotate horizontally relative to the handle, so that the infrared camera can be adjusted in the horizontal direction; and the roll mechanism can drive the infrared camera to roll relative to the handle, which can be implemented on the infrared camera.
  • the position adjustment in the direction facilitates the infrared camera to take photos of the photovoltaic components in different positions, which further improves the convenience and reliability of the use of the drone 2 .
  • the pan/tilt in the EL detecting device 202 in this embodiment may be a three-axis pan/tilt, specifically, when the cloud
  • the rotation axis mechanism may further include a pitch axis mechanism connected to the roll axis mechanism, and the infrared camera is disposed on the pitch axis through the clamping portion Institutionally, the pitch axis mechanism is used to drive the infrared camera to flip relative to the handle.
  • the pitch axis mechanism may include a third rotating shaft portion connected to the second connecting bracket and a third connecting bracket connected to the third rotating shaft portion.
  • the infrared camera can be disposed on the third connecting bracket through the clamping portion.
  • the specific shape structure, working principle and working effect of the EL detecting device 202 in this embodiment are different from the specific shape structure and working principle of the EL detecting device 202 in the embodiment corresponding to FIG. 2 described above. And the work effect is the same, for specific reference to the above statement, and will not be repeated here.
  • the pan/tilt head As a three-axis pan/tilt head, and the infrared camera can be set on the three-axis pan/tilt head, in the specific operation, only one staff member can perform EL detection, such as by operating the control button 121 on the handle 12. Realized, and the staff can quickly move and adjust the handheld device, and the moving efficiency is greatly improved. At the same time, the three-axis anti-shake feature of the gimbal can effectively ensure the shooting quality of the infrared camera.
  • the three rotating shaft mechanisms The hinge part is movably connected with the connecting bracket, which can effectively reduce the jitter of the gimbal transmission to the infrared camera, thereby ensuring the shooting quality and efficiency of the infrared camera, and at the same time, the three rotating shaft mechanisms can flexibly adjust the shooting of the infrared camera.
  • the position is convenient for quick and effective photographing of the defect position of the photovoltaic module, which greatly improves the flexibility and efficiency of detection.
  • the pan/tilt in the EL detecting device 202 in this embodiment may also be a four-axis pan/tilt.
  • the connection bracket further includes a fourth connection bracket for damping in the vertical direction, and the first shaft portion is connected to the handle through the fourth connection bracket . And, the moving direction of the fourth connecting bracket is parallel to the axial direction of the first rotating shaft portion.
  • the specific shape structure, working principle and working effect of the EL detecting device 202 in this embodiment are the same as the specific shape structure, working principle and working effect of the EL detecting device 202 in the embodiment corresponding to FIG. 5 above. The content of the statement will not be repeated here.
  • the fourth connecting bracket By providing the fourth connecting bracket, combined with the above-mentioned translational shaft mechanism, the roll axis mechanism and the pitch axis mechanism, not only can the vibration level of the handle transmitted to the infrared camera be reduced in the vertical direction, but also the infrared is effectively improved.
  • the precise reliability of the adjustment of the position of the camera effectively ensures the stability and reliability of the use of the EL detecting device 202, and further improves the utility of the drone 2.
  • the handle in the embodiment is provided with a control button for controlling the operation of the infrared camera.
  • the control button is connected to the infrared camera through the pan/tilt.
  • the specific shape structure, working principle and working effect of the EL detecting device 202 in this embodiment are specific to the shape of the EL detecting device 202 in the embodiment corresponding to any of the above-mentioned FIGS. 1-5.
  • the structure, working principle and working effect are the same. For details, refer to the above statement, and no further details are provided here.
  • the infrared camera when the infrared camera is adapted to the detection position of the photovoltaic module, the infrared camera can be controlled to perform the photographing operation through the control button, thereby effectively improving the convenience of the operation of the EL detecting device 202.
  • the pan/tilt of the EL detecting device 202 can effectively reduce the vibration transmitted from the body 201 to the infrared camera, ensure the stable operation of the infrared camera, and have the effect of anti-shake.
  • the EL detection device is provided through the above arrangement.
  • the 202 unmanned aerial vehicle 2 performs EL detection on the photovoltaic modules, and can effectively solve the places where the staff is not convenient to reach, such as the fishing power complementary power station and the like, and the flexibility and efficiency will continue to be improved, thereby effectively
  • the utility of the drone 2 is improved, which is beneficial to the promotion and application of the market.

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Abstract

一种光伏组件的EL检测设备(202)及无人机(2),其中,EL检测设备(202)包括:手持云台(1)和红外相机,手持云台(1)包括:云台(11)及支撑云台(11)的手柄(12),云台(11)包括多个转轴机构(113、114、115),转轴机构(113、114、115)包括转轴部(111)和与转轴部(111)连接的连接支架(112),连接支架(112)通过转轴部(111)与手柄(12)活动连接,红外相机通过连接支架(112)设置于云台(11)上;手持云台(1)与红外相机通信连接,以获取红外相机所拍摄的图像信息,并基于图像信息对光伏组件进行EL检测。通过将红外相机设置于手持云台(1)上,而手持云台(1)上的转轴机构(113、114、115)包括转轴部(111)和与转轴部(111)连接的连接支架(112),实现了通过一个工作人员即可调整转轴部(111)与连接支架(112)的连接位置,调节操作简单,便于实现在短时间内对整个电站进行全检操作,有效地提高了EL检测效率。

Description

光伏组件的EL检测设备及无人机 技术领域
本发明涉及太阳能光伏技术领域,尤其涉及一种光伏组件的EL检测设备及无人机。
背景技术
光伏行业的EL(Electroluminescent)检测是指:通过给光伏板供电,利用晶体硅的电致发光原理,利用近红外相机拍摄电池组件的近红外图像,获取并判定电池组件的内部缺陷,如隐裂、碎片、虚焊、断栅以及不同转换效率单片电池异常现象等。
目前,现有技术中的EL检测一般需要将近红外相机固定在一个三角支架上,每检测一块光伏板,需要移动/调整三脚架的位置,此外,由于大多数近红外相机是基于可见光相机改造的,对于近红外波段的响应能力并不是非常高,进而需要长时间(秒级)曝光来拍摄每一块光伏板电池组件的内部缺陷,因此,需要固定住三脚架不能动。
然而,现有技术中的EL检测方式,一般情况下需要多个工作人员协同作业,操作复杂,并且由于每检测一块光伏板时,即需要移动/调整三脚架的位置,因此,也无法做到短时间内对整个电站进行全检操作,从而降低了EL检测的质量和效率。
发明内容
本发明提供了一种光伏组件的EL检测设备及无人机,用于解决现有技术中存在的操作复杂,并且无法做到短时间内对整个电站进行全检操作,从而降低了EL检测质量和效率的问题。
本发明的第一方面是为了提供一种光伏组件的EL检测设备,包括:手持云台和红外相机,所述手持云台包括:云台及支撑所述云台的手柄,所述云 台包括多个转轴机构,所述转轴机构包括转轴部和与所述转轴部连接的连接支架,所述连接支架通过所述转轴部与所述手柄活动连接,所述红外相机通过所述连接支架设置于所述云台上;所述手持云台与所述红外相机通信连接,以获取所述红外相机所拍摄的图像信息,并基于所述图像信息对光伏组件进行EL检测。
本发明的第二方面是为了提供了一种无人机,包括:机身和设置于所述机身上的光伏组件的EL检测设备,所述EL检测设备包括云台和红外相机,所述云台包括多个转轴机构,所述转轴机构包括转轴部和与所述转轴部连接的连接支架,所述红外相机通过所述连接支架设置于所述云台上,并通过所述云台与所述机身活动连接;所述机身与所述红外相机通信连接,以获取所述红外相机所拍摄的图像信息,并基于所述图像信息对光伏组件进行EL检测。
本发明提供的光伏组件的EL检测设备及无人机,通过将红外相机设置于手持云台上,而手持云台上的转轴机构包括转轴部和与转轴部连接的连接支架,从而实现了通过一个工作人员独自即可调整转轴部与连接支架的具体连接位置,即可快速使得红外相机处于不同的检测位置,调节操作简单,便于实现在短时间内对整个电站进行全检操作,有效地提高了EL检测效率,进一步保证了该EL检测设备的实用性,有利于市场的推广与应用。
附图说明
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1为本发明一实施例提供的一种光伏组件的EL检测设备中手持云台的结构示意图一;
图2为本发明一实施例提供的一种光伏组件的EL检测设备中手持云台的结构示意图二;
图3为本发明另一实施例提供的一种光伏组件的EL检测设备中手持云台的结构示意图一;
图4为本发明另一实施例提供的一种光伏组件的EL检测设备中手持云台 的结构示意图二;
图5为本发明又一实施例提供的一种光伏组件的EL检测设备中手持云台的结构示意图;
图6为本发明一实施例提供的一种无人机的结构示意图一;
图7为本发明一实施例提供的一种无人机的结构示意图二。
图中:
1、手持云台;                         11、云台;
111、转轴部;                         112、连接支架;
113、平移轴机构;                     1131、第一转轴部;
1132、第一连接支架;                  114、横滚轴机构;
1141、第二转轴部;                    1142、第二连接支架;
115、俯仰轴机构;                     1151、第三转轴部;
1152、第三连接支架;                  116、第四连接支架;
12、手柄;                            121、控制按钮;
13、夹持部;                          2、无人机;
201、机身;                           202、EL检测设备。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
在本发明中,术语“安装”、“连接”、“固定”等术语均应广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接。对 于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
下面结合附图,对本发明的一些实施方式作详细说明。在不冲突的情况下,下述的实施例及实施例中的特性可以相互组合。
图1为本发明一实施例提供的一种光伏组件的EL检测设备中手持云台1的结构示意图一;参考附图1所示,本实施例提供了一种光伏组件的EL检测设备,该EL检测设备可以实现在短时间内对整个电站进行全检操作,从而有效地提高了EL检测的质量和效率,具体的,该EL检测设备可以包括:手持云台1和红外相机(图中未示出),其中,手持云台1包括:云台11及支撑云台11的手柄12,该手柄12为用户进行握持的部分,可以包括控制按钮121,以便于对云台11进行操作;而云台11可以包括多个转轴机构,转轴机构包括转轴部111和与转轴部111连接的连接支架112,连接支架112通过转轴部111与手柄12活动连接,红外相机通过连接支架112设置于云台11上;手持云台1与红外相机通信连接,以获取红外相机所拍摄的图像信息,并基于图像信息对光伏组件进行EL检测。本实施例中,所述红外相机可以为近红外相机,包括专用近红外相机(具有较短的曝光时间)。
其中,为了便于将红外相机稳定地设置于云台11上,在云台11上可以设置有用于夹持红外相机的夹持部13,夹持部13通过连接支架112连接在云台11上。此时,夹持部13可以与连接支架112固定连接或者锁定连接,具体的,固定连接可以通过连接件(螺钉、螺栓、螺柱或者粘结剂)使得夹持部13与连接支架112相连接,或者,夹持部13与连接支架112为一体成型结构;而锁定连接可以是指:首先,夹持部13可以与连接支架112进行相对运动或活动,此时,夹持部13与连接支架112为活动连接状态,而当将夹持部13或夹持部13上的红外相机调整到某一目标位置之后,可以对处于该 位置的夹持部13与连接支架112之间进行锁定,使得夹持部13与连接支架112之间保持不动,此时,夹持部13与连接支架112为固定连接状态;可以理解的是,该夹持部13的具体形状结构可以与红外相机的形状结构相适配,该夹持部13还可以夹持不同尺寸的红外相机。
另外,本实施例对于转轴机构的具体个数不做限定,本领域技术人员可以根据具体的设计需求进行设置,例如,可以将转轴机构的个数设置为2个、3个、4个或者更多;当转轴机构的个数为两个时,两个转轴机构可以使得手持云台1上的红外相机实现在两个不同方向上的自由运动(绕X轴方向和Y轴方向、绕X轴方向和Z轴方向或者绕Y轴方向和Z轴方向的转动),此时的手持云台1可以为两轴云台11;当将转轴机构的个数设置为3个时,3个转轴机构可以使得手持云台1上的红外相机实现在3个不同方向上的自由运动(绕X轴、Y轴、X轴的转动),此时的手持云台1可以为三轴云台11;当将转轴机构的个数设置为4个时,4个转轴机构可以使得手持云台1上的红外相机实现在4个不同方向上的自由运动(绕X轴、Y轴、X轴的转动及沿X、Y或Z轴任一个轴的平动),此时的手持云台1可以为四轴云台11。
另外,本实施例中对于转轴部111和连接支架112的具体个数不做限定,本领域技术人员可以根据转轴机构的具体个数进行设置,例如:附图1所示,该图中的转轴机构的个数为3个,因此,转轴机构所包括的转轴部111和连接支架112均为3个,以使得手持云台1上的红外相机可以实现在3个不同方向上的自由运动;附图3-4所示,该图中的转轴机构的个数为两个,因此,转轴机构所包括的转轴部111和连接支架112均为两个,以使得手持云台1上的红外相机可以实现在2个不同方向上的自由运动;可以理解的是,转轴部111和连接支架112的具体个数可以随转轴机构设置的个数而进行变化。
此外,由于接支架112与手柄12通过转轴部111可转动地连接,具体的,转轴部111可以包括电机,所述连接支架112和手柄分别连接于电机的定子和转子,从而通过电机的转动,可以驱动所述连接支架112与手柄12之间的相对转动;而红外相机通过连接支架112设置于云台11上,因此,通过调节转轴部111的转动量以及转动速度,可以调节设置于云台11上的红外相机的朝向,如水平朝向,以便于实现调整红外相机与光伏组件的相对位置;而在调整的过程中,一般情况下只需要一个工作人员调节,如操作手柄12上的控 制按钮121,即可完成,并不需要多个工作人员协同工作,操作比较简单。
此外,通过包括多个转轴部111及连接支架112的云台11支撑红外相机,由于多个连接支架112可绕多个方向相对转动,故可有效减少从手柄12传递至红外相机的震动,可起到防抖效果,保证红外相机的稳定。
具体操作时,通过对连接支架112和手柄12之间相对转动角度的调节,可以快速实现对红外相机所处的朝向进行调节,使得红外相机处于不同的检测位置,而后通过红外相机可以对不同检测位置的检测部件进行拍摄,获取到检测部件的图像信息,红外相机内部可以设置有信息发送装置,该信息发送装置可以为有线装置或无线装置,进一步的,红外相机可以通过信息发送装置主动地将所检测的图像信息发送至手持云台1,此时,手持云台1可以被动地接收到图像信息;作为另一种可实现的方式,手持云台1也可以主动地获取到图像信息,具体的,在手持云台1内部设置有监测装置,该监测装置可以监测红外相机的工作状态,当监测到红外相机进行拍照操作之后,手持云台1会主动向红外相机发送获取图像信息请求,使得红外相机可以根据获取图像信息请求将拍照所获取的图像信息发送至手持云台1;进一步的,在手持云台1接收到图像信息之后,可以对图像信息分析处理,从而实现对检测部件(光伏组件)的EL检测。
本实施例提供的光伏组件的EL检测设备,通过将红外相机设置于手持云台1上,而手持云台1上的转轴机构包括转轴部111和与转轴部111连接的连接支架112,红外相机通过连接支架112设置于云台11上,因此,通过调节转轴部111的转动量以及转动速度,可以调节设置于云台11上的红外相机的朝向,从而实现了调整红外相机与光伏组件的相对位置,使得红外相机可以处于不同的检测位置,调节操作简单,便于实现在短时间内对整个电站进行全检操作,有效地提高了EL检测效率,进一步保证了该EL检测设备的实用性,有利于市场的推广与应用。
图3为本发明另一实施例提供的一种光伏组件的EL检测设备中手持云台1的结构示意图一;图4为本发明另一实施例提供的一种光伏组件的EL检测设备中手持云台1的结构示意图二;在上述实施例的基础上,继续参考附图3-4可知,本实施例中EL检测设备中的云台11可以为两轴云台或三轴云台,当云台11为两轴云台时,转轴机构可以包括:用于带动红外相机相对于手柄 12进行水平旋转运动的平移轴机构113和与平移轴机构113相连接的横滚轴机构114,横滚轴机构114用于带动红外相机相对于手柄12进行横滚运动。
其中,平移轴机构113可以包括与手柄12相连接的第一转轴部1131和与第一转轴部1131连接的第一连接支架1132,第一连接支架1132与横滚轴机构114相连接;而横滚轴机构114可以包括与第一连接支架1132相连接的第二转轴部1141和与第二转轴部1141连接的第二连接支架1142。此时,红外相机可以通过夹持部13设置于第二连接支架1142上。并且,本实施例中的连接支架112可以通过转轴部111与相邻的元件,如连接支架112和/或手柄12可转动地连接,具体地,如所述第二连接支架1142通过第二转轴部1141与第一连接支架1132可转动地连接。此外,第一连接支架1132与所述手柄12可通过第一转轴部1131可转动地连接。
为了便于说明,参考附图3-4可知,建立XYZ坐标系,具体应用时,当利用该EL检测设备光伏组件进行EL检测时,光伏组件所处的位置与EL检测设备中的红外相机的位置不符合规范要求,此时,需要对红外相机所处的位置进行调节;具体的,当需要对红外相机在水平方向上进行位置调节时,可以通过平移轴机构113来实现,具体的,通过调节第一转轴部1131的转动量和/或转动速度,可以调节第一连接支架1132与手柄12的相对转动角度,此时,可以使得红外相机围绕手柄12进行转动操作(需要注意的是,此时描述的是第一连接支架1132相对手柄12的转动,而红外相机设置于第二连接支架1142上,第二连接支架1142与第一连接支架1132相连接,其会因第二连接支架1142的带动而进行运动,故应该是红外相机相对手柄12的转动),进而可以对红外相机实现在水平方向(即绕Z轴)的位置调节。当需要对红外相机在横滚方向(如图中所示,绕Y轴)上进行位置调节时,可以通过横滚轴机构114实现,具体的,通过调节第二转轴部1141第二连接支架1142与第一连接支架1132的相对转动角度,此时,可以使得红外相机围绕第一连接支架1132进行转动操作(需要注意的是,此时描述的是第二连接支架1142相对第一连接支架1132的转动,而红外相机设置于第二连接支架1142上,其会因第二连接支架1142的带动而进行运动,故应该是红外相机相对第一连接支架1132的转动),进而可以对红外相机实现在横滚方向上的位置调节。当需要对红外相机在水平方向和横滚方向上进行位置调节时,可以按照上述 的实现方式,先进行水平方向上的位置调节,而后进行横滚方向上的位置调节;或者,也可以先进行横滚方向上的位置调节,而后再进行水平方向上的位置调节;或者,同时进行水平方向和横滚方向上的位置调节均可。
本实施例中的EL检测设备,通过将云台11中的转轴机构包括平移轴机构113和横滚轴机构114,其中,平移轴机构113可以带动红外相机相对于手柄12进行水平旋转运动,从而可以对红外相机实现在水平方向上的位置调节;而横滚轴机构114可以带动红外相机相对于手柄12进行横滚运动,可以对红外相机实现在横滚方向上的位置调节,便于红外相机对处于不同位置的光伏组件进行拍照,进一步提高了该EL检测设备使用的方便可靠性。
图2为本发明一实施例提供的一种光伏组件的EL检测设备中手持云台1的结构示意图二;在上述实施例的基础上,继续参考附图2可知,作为另一种可实现的方式,本实施例中EL检测设备中的云台11可以为三轴云台11,具体的,当云台11为三轴云台11时,除了包括上述的平移轴机构113和横滚轴机构114之外,该转轴机构还可以包括与横滚轴机构114相连接的俯仰轴机构115,红外相机通过夹持部13设置于俯仰轴机构115上,俯仰轴机构115用于带动红外相机相对于手柄12进行翻转运动。
其中,俯仰轴机构115可以包括与第二连接支架1142相连接的第三转轴部1151和与第三转轴部1151连接的第三连接支架1152。此时,红外相机可以通过夹持部13设置于第三连接支架1152上。
具体应用时,参考附图2可知,当利用该EL检测设备光伏组件进行EL检测时,光伏组件所处的位置与EL检测设备中的红外相机的位置不符合规范要求,此时,需要对红外相机的位置进行调节;具体的,当需要对红外相机在水平方向(即绕Z轴)和/或横滚方向(即绕Y轴)上进行位置调节时,具体的调节方式和实现过程可参考上述陈述内容,在此不再赘述;而当需要对红外相机在俯仰方向(即绕X轴))上进行位置调节时,可以通过俯仰轴机构115实现,具体的,通过调节第三转轴部1151的转动量和/或转动速度,可以调节第三连接支架1152与第二连接支架1142的相对转动角度,此时,可以使得红外相机围绕第二连接支架1142进行转动操作(需要注意的是,此时描述的是第三连接支架1152相对第二连接支架1142的转动,而红外相机设置于第三连接支架1152上,其会因第三连接支架1152的带动而进行运动, 故应该是红外相机相对第二连接支架1142的转动),进而可以对红外相机实现在俯仰方向上的位置调节。需要注意的是,当需要对红外相机在水平方向(即绕Z轴){横滚方向(即绕Y轴)}和俯仰方向(即绕X轴)上进行位置调节时,可以按照上述的实现方式,先进行水平方向(横滚方向)上的位置调节,而后进行俯仰方向上的位置调节;或者,也可以先进行俯仰方向上的位置调节,而后再进行水平方向(横滚方向)上的位置调节;或者,同时进行水平方向(横滚方向)和俯仰方向上的位置调节均可。
同理的,当需要对红外相机在水平方向(即绕Z轴)、横滚方向(即绕Y轴)以及俯仰方向(即绕X轴)上进行位置调节时,可以按照任意一个操作顺序实现上述方向上位置的调节,只要能够最终实现对红外相机在水平方向(即绕Z轴)、横滚方向(即绕Y轴)以及俯仰方向(即绕X轴)上进行位置调节即可,在此不再赘述。
本实施例提供的EL检测设备,通过将云台11设置为三轴云台,而红外相机可以设置于三轴云台上,具体操作时,只需要一个工作人员就可以进行EL检测,如通过操作手柄12上的控制按钮121即可实现,并且,工作人员可以对手持设备进行快速移动、调整,而且移动效率大大提高;同时,利用云台11的三轴防抖特性可以有效地保证红外相机的拍摄质量,具体的,三个转轴机构的转轴部111与连接支架112连接,可以有效地降低云台11传递到红外相机的抖动程度,从而保证了红外相机的拍摄质量和效率,同时,通过三个转轴机构可以灵活地调整红外相机所处的拍摄位置,便于对光伏组件的缺陷位置进行快速、有效拍照,大大地提高了检测的灵活性和效率。
图5为本发明又一实施例提供的一种光伏组件的EL检测设备中手持云台1的结构示意图;在上述实施例的基础上,继续参考附图2、5所示,作为另一种可实现的方式,本实施例中EL检测设备中的云台11还可以为四轴云台,具体的,该云台11除了可以包括上述的平移轴机构113、横滚轴机构114以及俯仰轴机构115,该手持云台1中的连接支架112还包括用于在垂直方向上进行减震的第四连接支架116,第一转轴部1131通过第四连接支架116与手柄12相连接。
其中,该第四连接支架116可以带动红外相机相对于手柄12在水平平面上进行水平运动,并且,该第四连接支架116的运动方向与第一转轴部1131 的轴向方向平行。具体的,可以通过调节第四连接支架116的长度来实现;对于第四连接支架116的具体形状结构不做限定,本领域技术人员可以根据其实现的功能作用对其进行设置,例如:该第四连接支架116可以包括支架主体和设置于支架主体上的滑动槽,第一转轴部1131设置于滑动槽内,并且滑动槽内设置有伸缩弹簧,通过控制伸缩弹簧的伸缩量可以调节第一转轴部1131与第四连接支架116的具体连接位置,从而实现调节红外相机相对于手柄12在水平平面上水平平动位置,此外,通过设置的伸缩弹簧和第四连接支架116的长度尺寸,可以在垂直方向上有效地减少手柄12传递到第一转轴部1131上的震荡程度,进一步保证了红外相机的拍摄质量;当然的,本领域技术人员还可以采用其他形状结构的第四连接支架116,只要能够实现上述功能效果即可,在此不再赘述。
通过设置的第四连接支架116,结合上述的平移轴机构113、横滚轴机构114以及俯仰轴机构115,不仅可以在垂直方向上进行降低手柄12传递至红外相机处的震动程度,并且还有效地提高了对红外相机所在位置进行调节的精确可靠性,进一步保证了该EL检测设备使用的稳定可靠性。通过可实现三个方向的转动以及一个方向的平动的云台,可有效减少传递至红外相机的震动,提高拍摄质量。
在上述任意一个实施例的基础上,继续参考附图1-5可知,为了进一步提高该EL检测设备使用的方便程度,本实施例中的手柄12上可以设置有用于控制红外相机进行工作的控制按钮121,控制按钮121通过云台11与红外相机通信连接。
其中,对于手柄12上的控制按钮121的具体设置位置以及形状结构不做限定,本领域技术人员可以根据具体的设计需求进行设置,例如,可以将控制按钮121设置为圆形按钮、椭圆形按钮或者方形按钮等等,而该控制按钮121可以设置为手柄12的上端,并且,控制按钮121的个数可以为一个或多个,当控制按钮121的个数为多个时,多个控制按钮121可以设置在一个控制平台上,该控制平台可以设置于手柄12的上端或者中上端;当控制按钮121为一个时,该控制按钮121可以直接设置于或者凸出设置于手柄12的外表面,以方便用户进行按压操作。
通过设置的控制按钮121,在利用红外相机与光伏组件的检测位置相适 应时,可以及时通过该控制按钮121控制红外相机进行拍照操作,进而有效地提高了该EL检测设备操作的方便程度,有利于市场的推广与应用。
图6为本发明一实施例提供的一种无人机的结构示意图一;图7为本发明一实施例提供的一种无人机的结构示意图二;参考附图6-7可知,本实施例的另一方面提供了一种无人机2,该无人机2可以包括:机身201和连接于机身201上的光伏组件的EL检测设备202,EL检测设备202包括云台和红外相机,云台包括多个转轴机构,转轴机构包括转轴部和与转轴部连接的连接支架,具体的,转轴部可以与连接支架活动连接。红外相机通过连接支架设置于云台上,并通过云台与机身201连接,机身201与红外相机通信连接,以获取红外相机所拍摄的图像信息,并基于图像信息对光伏组件进行EL检测。其中,云台上可以设置有用于夹持红外相机的夹持部,夹持部通过连接支架连接在云台上。
所述云台与机身201可以为固定连接或者可转动地连接。
其中,EL检测设备202可以设置于机身201的上方、下方或者外部等等,较为优选的,为了保证EL检测设备202工作的稳定可靠性,可以将EL检测设备202设置于机身201的下方,并且该EL检测设备202与机身201可拆卸连接。另外,本实施例中的EL检测设备202的具体形状结构、工作原理以及工作效果与上述附图1所对应实施例中的EL检测设备202的具体形状结构、工作原理以及工作效果相同,具体可参考上述陈述内容,在此不再赘述。
本实施例提供的无人机2,通过在无人机2的机身201上设置有上述的光伏组件的EL检测设备202,而该EL检测设备202可以通过将红外相机设置于云台上,而云台上的转轴机构包括转轴部和与转轴部连接的连接支架,红外相机通过连接支架设置于云台上,因此,通过调节转轴部的转动量以及转动速度,可以调节设置于云台上的红外相机的朝向,从而实现了调整红外相机与光伏组件的相对位置,使得红外相机可以处于不同的检测位置,调节操作简单,便于实现在短时间内对整个电站进行全检操作,有效地提高了EL检测效率,进一步保证了该无人机2的实用性,有利于市场的推广与应用。
在上述实施例的基础上,继续参考附图6-7可知,本实施例中EL检测设备202还可以包括用于支撑所述云台的手柄,并且,EL检测设备202中的云 台可以为两轴云台或三轴云台,当云台为两轴云台时,转轴机构可以包括:用于带动红外相机相对于手柄进行水平旋转运动的平移轴机构和与平移轴机构相连接的横滚轴机构,横滚轴机构用于带动红外相机相对于手柄进行横滚运动。
其中,平移轴机构可以包括:与手柄相连接的第一转轴部和与第一转轴部连接的第一连接支架,第一连接支架与横滚轴机构相连接。而横滚轴机构可以包括与第一连接支架相连接的第二转轴部和与第二转轴部连接的第二连接支架。此时,红外相机可以通过夹持部设置于第二连接支架上。并且,本实施例中的连接支架可以通过转轴部与相邻的元件,如连接支架和/或手柄,甚至其他如机身201等可转动地连接。
本实施例中的EL检测设备202的具体形状结构、工作原理以及工作效果与上述附图3-4所对应实施例中的EL检测设备202的具体形状结构、工作原理以及工作效果相同,具体可参考上述陈述内容,在此不再赘述。
本实施例中的无人机2,通过设置有上述的EL检测设备202,而该EL检测设备202可以通过将云台中的转轴机构包括平移轴机构和横滚轴机构,其中,平移轴机构可以带动红外相机相对于手柄进行水平旋转运动,从而可以对红外相机实现在水平方向上的位置调节;而横滚轴机构可以带动红外相机相对于手柄进行横滚运动,可以对红外相机实现在横滚方向上的位置调节,便于红外相机对处于不同位置的光伏组件进行拍照,进一步提高了该无人机2使用的方便可靠性。
在上述实施例的基础上,继续参考附图6-7可知,作为另一种可实现的方式,本实施例中EL检测设备202中的云台可以为三轴云台,具体的,当云台为三轴云台时,除了包括上述的平移轴机构和横滚轴机构之外,转轴机构还可以包括与横滚轴机构相连接的俯仰轴机构,红外相机通过夹持部设置于俯仰轴机构上,俯仰轴机构用于带动红外相机相对于手柄进行翻转运动。
其中,俯仰轴机构可以包括与第二连接支架相连接的第三转轴部和与第三转轴部连接的第三连接支架。此时,红外相机可以通过夹持部设置于第三连接支架上。
本实施例中的EL检测设备202的具体形状结构、工作原理以及工作效果与上述附图2所对应实施例中的EL检测设备202的具体形状结构、工作原理 以及工作效果相同,具体可参考上述陈述内容,在此不再赘述。
通过将云台设置为三轴云台,而红外相机可以设置于三轴云台上,具体操作时,只需要一个工作人员就可以进行EL检测,如通过操作手柄12上的控制按钮121即可实现,并且,工作人员可以手持设备进行快速移动、调整,而且移动效率大大提高;同时,利用云台的三轴防抖特性可以有效地保证红外相机的拍摄质量,具体的,三个转轴机构的转轴部与连接支架活动连接,可以有效地降低云台传递到红外相机的抖动程度,从而保证了红外相机的拍摄质量和效率,同时,通过三个转轴机构可以灵活地调整红外相机所处的拍摄位置,便于对光伏组件的缺陷位置进行快速、有效拍照,大大地提高了检测的灵活性和效率。
在上述实施例的基础上,继续参考附图6-7所示,作为另一种可实现的方式,本实施例中EL检测设备202中的云台还可以为四轴云台,具体的,除了可以包括上述的平移轴机构、横滚轴机构以及俯仰轴机构,连接支架还包括用于在垂直方向上进行减震的第四连接支架,第一转轴部通过第四连接支架与手柄相连接。并且,该第四连接支架的运动方向与第一转轴部的轴向方向平行。
本实施例中的EL检测设备202的具体形状结构、工作原理以及工作效果与上述附图5所对应实施例中的EL检测设备202的具体形状结构、工作原理以及工作效果相同,具体可参考上述陈述内容,在此不再赘述。
通过设置的第四连接支架,结合上述的平移轴机构、横滚轴机构以及俯仰轴机构,不仅可以在垂直方向上进行降低手柄传递至红外相机处的震动程度,并且还有效地提高了对红外相机所在位置进行调节的精确可靠性,有效保证了EL检测设备202使用的稳定可靠性,进一步提高了该无人机2的实用性。通过可实现三个方向转动和一个方向平动的云台,可有效减少传递至红外相机的震动。
在上述任意一个实施例的基础上,继续参考附图6-7可知,为了进一步提高该无人机2使用的方便程度,本实施例中的手柄上设置有用于控制红外相机进行工作的控制按钮,控制按钮通过云台与红外相机通信连接。
本实施例中的EL检测设备202的具体形状结构、工作原理以及工作效果与上述附图1-5中任意一个所对应实施例中的EL检测设备202的具体形状结 构、工作原理以及工作效果相同,具体可参考上述陈述内容,在此不再赘述。
通过设置的控制按钮,在利用红外相机与光伏组件的检测位置相适应时,可以及时通过该控制按钮控制红外相机进行拍照操作,进而有效地提高了EL检测设备202操作的方便程度。且通过EL检测设备202的云台可有效减少从机身201传递至红外相机的震动,保证红外相机稳定工作,起到防抖的功效。
进一步的,如果红外相机(近红外相机)是用专门对近红外波段响应特别高的材料,如:InGaAs材料等,同时可以支持较高的像素和帧率,则通过上述的设置有EL检测设备202的无人机2对光伏组件进行EL检测,还能够有效地解决工作人员不太方便到达的地方,如:渔光互补的电站等地区,而且灵活性和效率还会继续提高,从而有效地提高了该无人机2的实用性,有利于市场的推广与应用。
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特性进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。

Claims (26)

  1. 一种光伏组件的EL检测设备,其特性在于,包括:手持云台和红外相机,所述手持云台包括:云台及支撑所述云台的手柄,所述云台包括多个转轴机构,所述转轴机构包括转轴部和与所述转轴部连接的连接支架,所述连接支架通过所述转轴部与所述手柄活动连接,所述红外相机通过所述连接支架设置于所述云台上;所述手持云台与所述红外相机通信连接,以获取所述红外相机所拍摄的图像信息,并基于所述图像信息对光伏组件进行EL检测。
  2. 根据权利要求1所述的EL检测设备,其特性在于,所述云台上设置有用于夹持所述红外相机的夹持部,所述夹持部通过所述连接支架连接在所述云台上。
  3. 根据权利要求1所述的EL检测设备,其特性在于,所述连接支架通过所述转轴部与相邻的元件可转动地连接。
  4. 根据权利要求2所述的EL检测设备,其特性在于,所述转轴机构包括:用于带动所述红外相机相对于所述手柄进行水平旋转运动的平移轴机构和与所述平移轴机构相连接的横滚轴机构,所述横滚轴机构用于带动所述红外相机相对于所述手柄进行横滚运动。
  5. 根据权利要求4所述的EL检测设备,其特性在于,所述平移轴机构包括:与所述手柄相连接的第一转轴部和与所述第一转轴部连接的第一连接支架,所述第一连接支架与所述横滚轴机构相连接。
  6. 根据权利要求5所述的EL检测设备,其特性在于,所述横滚轴机构包括与所述第一连接支架相连接的第二转轴部和与所述第二转轴部连接的第二连接支架。
  7. 根据权利要求6所述的EL检测设备,其特性在于,所述红外相机通过夹持部设置于所述第二连接支架上。
  8. 根据权利要求6所述的EL检测设备,其特性在于,所述转轴机构还包括与所述横滚轴机构相连接的俯仰轴机构,所述红外相机通过夹持部设置于所述俯仰轴机构上,所述俯仰轴机构用于带动所述红外相机相对于所述手柄进行翻转运动。
  9. 根据权利要求8所述的EL检测设备,其特性在于,所述俯仰轴机构包括:与所述第二连接支架相连接的第三转轴部和与所述第三转轴部连接的 第三连接支架。
  10. 根据权利要求9所述的EL检测设备,其特性在于,所述红外相机通过夹持部设置于所述第三连接支架上。
  11. 根据权利要求9所述的EL检测设备,其特性在于,所述连接支架还包括用于在垂直方向上进行减震的第四连接支架,所述第一转轴部通过所述第四连接支架与所述手柄相连接。
  12. 根据权利要求11所述的EL检测设备,其特性在于,所述第四连接支架的运动方向与所述第一转轴部的轴向方向平行。
  13. 根据权利要求1-12中任意一项所述的EL检测设备,其特性在于,所述手柄上设置有用于控制所述红外相机进行工作的控制按钮,所述控制按钮通过云台与所述红外相机通信连接。
  14. 一种无人机,其特征在于,包括:机身和设置于所述机身上的光伏组件的EL检测设备,所述EL检测设备包括云台和红外相机,所述云台包括多个转轴机构,所述转轴机构包括转轴部和与所述转轴部连接的连接支架,所述红外相机通过所述连接支架设置于所述云台上,并通过所述云台与所述机身活动连接;所述机身与所述红外相机通信连接,以获取所述红外相机所拍摄的图像信息,并基于所述图像信息对光伏组件进行EL检测。
  15. 根据权利要求14所述的无人机,其特性在于,所述云台上设置有用于夹持所述红外相机的夹持部,所述夹持部通过所述连接支架连接在所述云台上。
  16. 根据权利要求14所述的无人机,其特性在于,所述连接支架通过所述转轴部与相邻的元件可转动地连接。
  17. 根据权利要求15所述的无人机,其特性在于,所述EL检测设备还包括用于支撑所述云台的手柄,所述转轴机构包括用于带动所述红外相机相对于所述手柄进行水平旋转运动的平移轴机构和与所述平移轴机构相连接的横滚轴机构,所述横滚轴机构用于带动所述红外相机相对于所述手柄进行横滚运动。
  18. 根据权利要求17所述的无人机,其特性在于,所述平移轴机构包括:与所述手柄相连接的第一转轴部和与所述第一转轴部连接的第一连接支架,所述第一连接支架与所述横滚轴机构相连接。
  19. 根据权利要求18所述的无人机,其特性在于,所述横滚轴机构包括与所述第一连接支架相连接的第二转轴部和与所述第二转轴部连接的第二连接支架。
  20. 根据权利要求19所述的无人机,其特性在于,所述红外相机通过夹持部设置于所述第二连接支架上。
  21. 根据权利要求19所述的无人机,其特性在于,所述转轴机构还包括与所述横滚轴机构相连接的俯仰轴机构,所述红外相机通过夹持部设置于所述俯仰轴机构上,所述俯仰轴机构用于带动所述红外相机相对于所述手柄进行翻转运动。
  22. 根据权利要求21所述的无人机,其特性在于,所述俯仰轴机构包括:与所述第二连接支架相连接的第三转轴部和与所述第三转轴部连接的第三连接支架。
  23. 根据权利要求22所述的无人机,其特性在于,所述红外相机通过夹持部设置于所述第三连接支架上。
  24. 根据权利要求22所述的无人机,其特性在于,所述连接支架还包括用于在垂直方向上进行减震的第四连接支架,所述第一转轴部通过所述第四连接支架与所述手柄相连接。
  25. 根据权利要求24所述的无人机,其特性在于,所述第四连接支架的运动方向与所述第一转轴部的轴向方向平行。
  26. 根据权利要求17-25中任意一项所述的无人机,其特性在于,所述手柄上设置有用于控制所述红外相机进行工作的控制按钮,所述控制按钮通过云台与所述红外相机通信连接。
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