WO2019027071A1 - Printing apparatus and method having function of calculating remaining amount of medium - Google Patents

Printing apparatus and method having function of calculating remaining amount of medium Download PDF

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Publication number
WO2019027071A1
WO2019027071A1 PCT/KR2017/008426 KR2017008426W WO2019027071A1 WO 2019027071 A1 WO2019027071 A1 WO 2019027071A1 KR 2017008426 W KR2017008426 W KR 2017008426W WO 2019027071 A1 WO2019027071 A1 WO 2019027071A1
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WO
WIPO (PCT)
Prior art keywords
roller
displacement
printing
amount
remaining amount
Prior art date
Application number
PCT/KR2017/008426
Other languages
French (fr)
Korean (ko)
Inventor
최근수
Original Assignee
주식회사 딜리
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Publication date
Application filed by 주식회사 딜리 filed Critical 주식회사 딜리
Publication of WO2019027071A1 publication Critical patent/WO2019027071A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0075Low-paper indication, i.e. indicating the state when copy material has been used up nearly or completely
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0085Using suction for maintaining printing material flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0095Detecting means for copy material, e.g. for detecting or sensing presence of copy material or its leading or trailing end
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/36Blanking or long feeds; Feeding to a particular line, e.g. by rotation of platen or feed roller
    • B41J11/42Controlling printing material conveyance for accurate alignment of the printing material with the printhead; Print registering
    • B41J11/425Controlling printing material conveyance for accurate alignment of the printing material with the printhead; Print registering for a variable printing material feed amount

Definitions

  • the present invention relates to a printing apparatus and a printing method having a function of calculating a remaining amount of a medium. More particularly, the present invention relates to a printing apparatus and a method of measuring a displacement amount of a displacement roller To a printing apparatus and a method having a medium remaining amount calculating function capable of calculating the remaining amount of the medium wound on the feeding roller.
  • Digital printing refers to a technique of directly processing data to be output without directly intervening processes such as film processing in a conventional off-set printing method, and directly outputting the data to a printing machine.
  • the printing apparatus adopting such a roll-to-roll system to grasp the remaining amount of the printing medium wound on the feeding roller in performing the printing process before the printing process starts. This is because, in the case of a printing apparatus such as a label printer or an industrial digital press, the printing amount is overwhelmingly larger than that of the personal printing apparatus, so that a single print data input prints hundreds to tens of thousands of images successively.
  • the prior art for grasping the remaining amount of such print media includes a method of grasping the remaining amount of the ribbon based on the rotation speed of the mounting roll equipped with the roll-shaped ribbon, and a method of grasping the presence of the ribbon wound on the mounting roll.
  • the present invention provides a printing apparatus and a printing method having a function of calculating a remaining amount of a medium which can continuously print without interruption during printing.
  • the present invention also provides a printing apparatus and a printing method.
  • a printing apparatus comprising: a supply roller for winding a printing medium and supplying a printing medium in accordance with rotation; A print head for performing printing on the print medium fed from the feed roller; A recovery roller on which a printing medium having been printed from the print head is wound; And a control unit for controlling driving of the feed roller, the print head, and the collection roller.
  • a displacement amount measurement unit for measuring the amount of print medium wound on the feed roller between the feed roller and the print head; Can be achieved by a printing apparatus having a medium remaining amount calculating function.
  • the displacement amount measuring unit may include a displacement roller that rotates in conjunction with the rotation of the feed roller to take charge of the print medium, one side of which is engaged with the guide rail frame and reciprocating within a certain range; And a displacement amount measuring sensor for measuring a displacement amount of the displacement roller; .
  • the displacement amount measuring unit is arranged to measure the remaining amount of the printing medium wound on the feeding roller by measuring the amount of displacement of the displacement roller displaced on the guide rail frame at a predetermined rotation of the feeding roller.
  • the displacement amount measuring unit cumulatively adds the amount of displacement of the displacement roller measured by the displacement amount measuring sensor during a predetermined rotation of the feed roller to the control unit.
  • the remaining amount data of the printing medium wound up to the feeding roller and the displacement amount data of the displacement roller which is displaced at a predetermined rotation of the feeding roller in a state in which the printing medium is fully wound around the feeding roller And stored as reference data for calculating the remaining amount.
  • the controller compares the reference data for calculating the remaining amount of the printing medium with the displacement amount data of the displacement roller when the feeding roller makes a predetermined rotation at a specific time, and calculates the remaining amount of the printing medium wound on the feeding roller at the specific time .
  • the displacement sensor may be a potentiometer, a differential transformer, an eddy current type displacement meter, an electromagnetic induction scale, a magnetic scale, an optical scale, or a linear scale.
  • a printer comprising: a supply roller for winding a print medium and supplying a print medium in accordance with rotation; A print head for performing printing on the print medium fed from the feed roller; A recovery roller on which a printing medium having been printed from the print head is wound; A tension adjusting unit for maintaining a tension of the printing medium fed between the feeding roller and the collecting roller at a constant level; And a control unit for controlling the driving of the feed roller, the print head, the collection roller, and the tension adjusting unit.
  • the tension adjusting unit comprises: a dancer roller displacement measuring sensor for measuring an amount of the printing medium wound on the feeding roller; And a media remaining amount calculating function for calculating a media remaining amount.
  • the sensor for measuring the displacement of the dancer roller may be installed on the dancer roller of the tension adjusting unit, which is displaced under the control of the control unit, in order to keep the tension of the conveyed printing medium constant.
  • the sensor for measuring the displacement of the dancer roller is provided to measure the remaining amount of the printing medium wound on the feeding roller by measuring the amount of displacement of the dancer roller at a predetermined rotation of the feeding roller.
  • the senor for measuring displacement amount of the dancer roller accumulates the amount of displacement of the dancer roller with respect to the reciprocating motion during a predetermined rotation of the feeding roller, and transmits the accumulated amount to the controller.
  • the remaining amount data of the printing medium wound up to the feeding roller and the displacement amount data of the dancer roller displaced at a predetermined rotation of the feeding roller in a state in which the printing medium is fully wound around the feeding roller And stored as reference data for calculating the remaining amount.
  • control unit compares the reference data for calculating the remaining amount of the printing medium with the displacement amount data of the dancer roller when the feeding roller makes a predetermined rotation at a specific time, and calculates the remaining amount of the printing medium wound on the feeding roller at the specific time .
  • the sensor for measuring the displacement of the dancer roller may be a potentiometer, a differential transformer, an eddy current type displacement meter, an electronically inductive scale, a magnetic scale, an optical scale, or a linear scale.
  • a printing method comprising: a first step of storing reference data for calculating a remaining amount of print media in a control unit; A second step of inputting print data including a print request amount to the control unit; A third step of calculating a remaining amount of the printing medium wound on the feeding roller by the control unit; And a fourth step of comparing the print request amount of the second step and the remaining amount of the print medium of the third step in the control unit to determine whether or not printing is to be performed; And a medium remaining amount calculating function for calculating a remaining amount of media.
  • the reference data for calculating the remaining amount of the printing medium in the first step includes data on remaining amount of the printing medium that has been wound up to the feeding roller at maximum and data on remaining amount of the printing medium when the feeding roller is rotated at a predetermined rotation And displaced amount data of the displacement roller which rotates in conjunction with the rotation of the feed roller to perform the reciprocating movement in a certain range while conveying the medium.
  • the third step may include a step 3-1 of controlling the feed roller to rotate in a predetermined direction by the control unit; (3-2) measuring the amount of displacement of the displacement roller; And (3-3) comparing the remaining amount calculation reference data of the first step with displacement amount data of the displacement roller of the third-2step. . ≪ / RTI >
  • the displacement amount measuring sensor accumulates the amount of displacement of the displacement roller with respect to the reciprocating motion of the displacement roller by a predetermined rotation of the feed roller, To the control unit.
  • the control unit may further include a fifth step of outputting a signal indicating supplement or replacement of the printing medium when it is determined that printing is not possible in the fourth step.
  • the present invention may also be embodied by a computer-readable recording medium having stored thereon a program for performing the printing method.
  • a process of determining the remaining amount of the print medium wound on the feed roller before the start of the printing process is performed to compare the remaining amount of the print medium with the remaining amount of the print medium, It is possible to continuously print without interruption during printing.
  • the administrator can easily check the replenishment or replacement of the printing medium according to the required printing amount, thereby unnecessary consumption of the printing medium or interruption of the printing process can be prevented.
  • the remaining amount of the printing medium is calculated periodically or in real time not only before the start of the printing process but also during the printing process, an efficient response to the error of the printing apparatus is realized and data on the printing related status including the printable amount is provided to the manager The efficiency of the printing process can be enhanced.
  • FIG. 1 is a block diagram schematically showing an embodiment of a printing apparatus having a medium remaining amount calculating function according to the present invention
  • FIG. 2 is a schematic view showing two embodiments of a printing apparatus having a medium remaining amount calculating function according to the present invention
  • FIG. 3 is a flowchart of a printing method having a medium remaining amount calculating function according to the present invention
  • FIG. 4 is a flowchart illustrating a detailed step of calculating a remaining amount of media in a printing method having a medium remaining amount calculating function according to the present invention.
  • FIG. 1 is a block diagram schematically showing an embodiment of a printing apparatus having a medium remaining amount calculating function according to the present invention.
  • a printing apparatus having a medium remaining amount sachetting function includes a feeding roller 10, a printhead 20, a collecting roller 30, a control unit 40 and a displacement amount measuring unit 50, .
  • a single-pass type printing apparatus is shown in which a print medium is moved while the print head is stationary and printing is performed.
  • the present invention is not limited thereto. It is needless to say that the technical idea of the present invention can be applied to various printing apparatuses such as a multipass type printing apparatus in which printing is performed while moving left and right repeatedly or an ink jet printer or a digital printing press in which printing is implemented in another manner.
  • the overall printing process of the printing apparatus is carried out by supplying the printing medium m from the supply roller 10 and ejecting the ink onto the printing medium m supplied from the printing head 20 to record the image on the printing medium m And the print medium m on which an image is recorded is collected through the collection roller 30.
  • the control unit 40 may be provided to control the operation and the operation of each of the above structures.
  • the feeding roller 10 is configured to provide a rotational driving force for feeding the printing medium m in the direction of the print head 20 and the collecting roller 30,
  • the print medium m is conveyed in the direction of the collecting roller 30 along a plurality of conveying rollers 15 provided on the printing apparatus.
  • the print head 20 is a component that performs a role of recording an image on the supplied print medium m and is installed between the supply unit 10 and the collection unit 20.
  • the recovery roller 30 is configured to recover the print medium m from the print head 20 and winds the print medium m on which printing has been completed.
  • the feed roller 10, the collection roller 30 and the plurality of conveying rollers 15 for conveying the print medium m are illustrated as being provided symmetrically in correspondence with each other, but not limited thereto , And the positions and the number of the rollers may be provided in various forms according to the quality of the printing result and the setting items in the printing process.
  • the control unit 40 controls the overall driving of the feed roller 10, the print head 20 and the collecting roller 30, and receives a detection value from a displacement amount measuring unit 50
  • a data processing unit, an MCU, an arithmetic unit, and the like in an arrangement for analyzing and processing the data to calculate the remaining amount of the print medium m wound on the supply roller 10.
  • the displacement amount measuring unit 50 is a characteristic element of the present invention and is provided between the supply roller 10 and the print head 20 and is provided with a print medium m) of the remaining data.
  • the displacement amount measuring unit 50 rotates in conjunction with the rotation of the feeding roller 10 to take charge of the printing medium m, one side of which is engaged with the guide rail frame 51, A displacement roller (52) for carrying out a rolling motion; And a displacement amount measuring sensor (53) for measuring a displacement amount of the displacement roller (52); .
  • the displacement roller 52 is rotated by the rotational movement for conveying the printing medium interlocked with the rotation driving of the feeding roller 10 and the collecting roller 30, and the tension and the feeding speed applied to the printing medium (m) And a linear reciprocating motion is simultaneously performed along the guide rail frame 51.
  • a displacement amount measuring sensor 53 for measuring the displacement amount of the displacement roller 52 in accordance with the linear reciprocating motion is installed at one side of the displacement roller 52 or at the engagement portion between the displacement roller 52 and the guide rail frame 51 do.
  • the displacement amount measuring sensor 53 measures the displacement amount of the displacement roller 52 displaced on the guide rail frame 51 at a predetermined rotation of the supply roller 10 so that the displacement amount measurement unit 50 detects the amount of displacement of the feed roller 10 ) Of the print medium (m).
  • the displacement sensor 53 may be a variety of displacement sensors capable of sensing the amount of displacement of the linear reciprocating motion, and may preferably be a potentiometer, a differential transformer, an eddy current displacement meter, an electromagnetic inductive scale, An optical scale, and a linear scale.
  • the amount of displacement of the displacement roller 52 is not limited to the distance between the initial position of the displacement roller 52 and the position at which the displacement is completed during the predetermined rotation of the supply roller 10, And the displacement amount measurement data is transmitted to the control unit 40.
  • the control unit 40 receives the remaining amount data of the print medium m wound up to the supply roller 10 and the supply roller 10 in a state in which the print medium m is wound around the supply roller 10 Displacement amount data of the displacing roller 52 which is displaced at a predetermined rotation of the printing medium m is stored in advance as reference data for calculating the remaining amount of the printing medium m.
  • R R1-R2 (R1: radius of the printing medium wound around the feeding roller to the maximum, R2: Relationship.
  • the control unit 40 compares reference data for calculating the remaining amount of the printing medium with the amount of displacement data of the displacement roller 52 when the feeding roller 10 rotates at a predetermined time, 10 of the printing medium m.
  • the amount of displacement of the displacement roller 52 displaced in conjunction with one rotation of the supply roller 10 in the state where the print medium m is wound up is provided as the reference data
  • the amount of displacement data of the displacement roller 52 which is displaced when the feed roller 10 makes one rotation in the case where the remaining amount of the print medium is 1/2 of the maximum remaining amount is measured.
  • the control unit 40 can calculate the residual amount R of the print medium m at a specific point of time by calculating the stored remaining amount reference data and the displacement amount measurement data of the displacement roller 52 at a specific point in a proportional manner .
  • the amount of displacement of the displacement roller 52 of the residual amount calculation reference data has a maximum value, and when a certain amount of printing is performed to reduce the radius of the print medium m wound around the feed roller 10, The amount of the print medium m passing through the displacement roller 52 is reduced by the reference, so that the displacement amount of the displacement roller 52 is also relatively reduced.
  • the displacement amount data of the displacement roller when the feed roller 10 is rotated a predetermined amount while the remaining amount of the print medium is maximum, the displacement amount data of the displacement roller is stored as the remaining amount calculation reference data, The displacement amount data of the displacement roller can be calculated through the proportional expression and the remaining amount calculation reference data, so that the residual amount of the printing medium wound on the supply roller 10 at a specific point of time can be calculated.
  • the predetermined rotation of the feed roller in the remaining amount calculation reference data and the predetermined rotation of the feed roller at a specific point in time are set to be the same, preferably one rotation each, and two more rotations It can also be set.
  • the configuration and the role of the apparatus have been described by starting the printing process after the process of determining the remaining amount of the medium before the start of the printing process.
  • the present invention is not limited to the above-
  • the system can efficiently and efficiently respond to errors of the printing apparatus by calculating the printing periodically or in real time, and it is also possible to provide the manager with data about the printing related status including the printable amount (for example, The control of the printing amount by the operator can be realized, thereby improving the efficiency of the overall printing process.
  • the printing apparatus having the function of calculating the remaining amount of media according to the present invention has a signal output unit (not shown) for outputting a signal informing the user or manager of the supplement or replacement of the medium when the printing demand amount is larger than the remaining amount of printing medium calculated through the control unit May be additionally included.
  • FIG. 2 is a block diagram schematically showing two embodiments of a printing apparatus having a medium remaining amount calculating function according to the present invention.
  • a printing apparatus having a medium remaining amount sachetting function includes a feeding roller 10, a print head 20, a collecting roller 30, a control unit 40 and a tension adjusting unit 50a.
  • the tension adjusting unit 50a includes a dancer roller displacement measuring sensor 54 for measuring the remaining amount of the printing medium m wound on the supplying roller 10.
  • the present invention is not limited to the single-pass type printing apparatus in which printing is performed while the print medium moves to the lower portion of the print head while the print medium is stationary, It is obvious that the technical idea of the present invention can be applied to various printing apparatuses such as a multipass printing apparatus or an ink jet printer or a digital printing press in which printing is implemented by another method.
  • the overall printing process of the printing apparatus is carried out by supplying the printing medium m from the supply roller 10 and ejecting the ink onto the printing medium m supplied from the printing head 20 to record the image on the printing medium m And the print medium m on which an image is recorded is collected through the collection roller 30.
  • the control unit 40 may be provided to control the operation and the operation of each of the above structures.
  • the feed roller 10 is configured to provide a rotational driving force for feeding the print medium m in the direction of the print head 20 and the collecting roller 30,
  • the print medium m is conveyed in the direction of the collecting roller 30 along a plurality of conveying rollers 15 provided on the printing apparatus.
  • the print head 20 is a component that performs a role of recording an image on the supplied print medium m and is installed between the supply unit 10 and the collection unit 20.
  • the recovery roller 30 is configured to recover the print medium m from the print head 20 and winds the print medium m on which printing has been completed.
  • the feed roller 10, the collection roller 30 and the plurality of conveying rollers 15 for conveying the print medium m are illustrated as being provided symmetrically with each other, but not limited thereto , And the positions and the number of the rollers may be provided in various forms according to the quality of the printing result and the setting items in the printing process.
  • the control unit 40 controls the overall driving of the feeding roller 10, the print head 20 and the collecting roller 30, and receives the sensing value from the tension adjusting unit 50a to be described later
  • a data processing unit, an MCU, an arithmetic unit, and the like in an arrangement for analyzing and processing the data to calculate the remaining amount of the print medium m wound on the supply roller 10.
  • the tension adjusting unit 50a is a characteristic element of the present invention and is provided between the feeding roller 10 and the print head 20 and is provided between the feeding roller 10 and the collecting roller 30,
  • the tension of the printing medium 10 wound around the feeding roller 10 before the printing process of the printing apparatus is controlled by the sensor 54 for measuring the displacement of the dancer roller included in the tension adjusting unit 50a, (m) of the remaining data.
  • the tension adjusting unit 50a includes a pair of fixing rollers 56 and a dancer roller 55 disposed between the fixing rollers 56.
  • the dancer roller displacement measuring sensor 54 is connected to the control unit 40 (In the case of the tension adjusting unit, since it is a known technique, a detailed description will be omitted except for the features of the present invention).
  • the dancer roller displacement sensor 54 measures the amount of displacement of the printing medium wound on the feeding roller 10 by measuring the amount of displacement of the dancer roller 55 at a predetermined rotation of the feeding roller 10 do.
  • the dancer roller 55 is rotated by a rotation movement for conveying the printing medium interlocked with the rotation driving of the feeding roller 10 and the collection roller 30, and a linear reciprocating motion .
  • the dancer roller displacement sensor 54 measures the amount of displacement of the displaced dancer roller 55 at a predetermined rotation of the feeding roller 10 so that the tension adjusting unit 50a can measure the amount of displacement of the printing medium 10 wound on the feeding roller 10, 0.0 > (m) < / RTI >
  • the dancer roller displacement sensor 54 may be a variety of displacement sensors capable of sensing the amount of displacement of the linear reciprocating motion, and may preferably be a potentiometer, a differential transformer, an eddy current displacement meter, Scale, an optical scale, and a linear scale.
  • the amount of displacement of the dancer roller 55 is not a distance between the initial position of the dancer roller 55 at the time of the predetermined rotation of the feeding roller 10 and the position where the displacement is completed, but accumulates the amount of displacement with respect to the reciprocating motion of the dancer roller 55 And the displacement amount measurement data is transmitted to the control unit 40.
  • the control unit 40 receives the remaining amount data of the print medium m wound up to the supply roller 10 and the supply roller 10 in a state in which the print medium m is wound around the supply roller 10 Displacement data of the displaced dancer roller 55 is stored in advance as reference data for calculating the remaining amount of the printing medium m.
  • R R1-R2 (R1: radius of the print medium wound around the feed roller to the maximum, R2: Relationship.
  • the control unit 40 compares reference data for calculating the remaining amount of the printing medium with displacement amount data of the dancer roller 55 when the feeding roller 10 rotates at a predetermined time, 10 of the printing medium m.
  • the amount of displacement of the dancer roller 55 displaced in conjunction with one rotation of the feeding roller 10 in the state where the printing medium m is fully wound is provided as the reference data
  • the amount of displacement data of the displaced dancer roller 55 is measured when the supply roller 10 makes one revolution in the case where the remaining amount of the printing medium is 1/2 of the maximum remaining amount.
  • the control unit 40 can calculate the remaining amount of the print medium m at a specific point of time by calculating the stored remaining amount reference data and the displacement amount measurement data of the dancer roller 55 at a specific point in a proportional manner.
  • the amount of displacement of the dancer roller 55 in the remaining amount calculation reference data has a maximum value.
  • the displacement amount data of the dancer roller is stored as the remaining amount calculation reference data
  • the amount of displacement of the printing medium wound on the feeding roller 10 at a specific point of time can be calculated by calculating the displacement amount data of the dancer roller through the proportional expression and the remaining amount calculation reference data.
  • the predetermined rotation of the feed roller in the remaining amount calculation reference data and the predetermined rotation of the feed roller at a specific point in time are set to be the same, preferably one rotation each, and two more rotations It can also be set.
  • the configuration and the role of the apparatus have been described by starting the printing process after the process of determining the remaining amount of the medium before the start of the printing process.
  • the present invention is not limited to the above-
  • the system can efficiently and efficiently respond to errors of the printing apparatus by calculating the printing periodically or in real time, and it is also possible to provide the manager with data about the printing related status including the printable amount (for example, The control of the printing amount by the operator can be realized, thereby improving the efficiency of the overall printing process.
  • the printing apparatus having the function of calculating the remaining amount of media according to the present invention has a signal output unit (not shown) for outputting a signal informing the user or manager of the supplement or replacement of the medium when the printing demand amount is larger than the remaining amount of printing medium calculated through the control unit May be additionally included.
  • FIG. 3 is a flowchart illustrating a printing method having a function of calculating a remaining amount of media according to the present invention
  • FIG. 4 is a flowchart illustrating detailed steps of calculating a remaining amount of media in a printing method having a function of calculating a remaining amount of media according to the present invention.
  • a printing method having a medium remaining amount calculating function includes a first step (S10) of storing reference data for calculating a remaining amount of printing medium in a control unit; A second step (S20) of inputting print data including a print request amount to the control unit; A third step (S30) of calculating a remaining amount of the printing medium wound on the feeding roller by the control unit; And a fourth step (S40) of comparing the print request amount of the second step and the remaining amount of the print medium of the third step in the control unit to determine whether or not printing is to be performed; Can be implemented.
  • the printing method according to the present invention is implemented by a process of storing the reference data for calculating the remaining amount (S10), inputting the printing data (S20), estimating the remaining amount of the printing medium (S30), and determining whether to print (S40).
  • the reference data for calculating the remaining amount of the printing medium in the first step (S10) includes data of remaining amount of the printing medium which is wound up to the feeding roller at maximum and data of remaining amount of the printing medium which is wound up to the feeding roller (Dancer roller) that rotates in conjunction with the rotation of the feed roller to perform the conveyance of the medium while performing a reciprocating motion within a certain range.
  • step 3-1 (S31) of controlling the feed roller to rotate the feeding roller by a predetermined amount is performed.
  • the 3-2 step (S32) is performed by a displacement amount measuring sensor provided on the displacement roller (dancer roller), and the displacement amount measuring sensor measures the amount of displacement of the displacement roller in the reciprocating motion of the displacement roller Cumulative sum of the displacement amounts to be transferred to the control unit.
  • the detailed contents of the reference data for calculating the remaining amount of print media in the first step S10 and the detailed description of the configuration for performing the third step S30 are omitted because they correspond to the first and second embodiments described above .
  • the control unit determines whether printing is possible or not (S40). If it is determined that printing is not possible, the control unit outputs a signal informing that the printing medium is replenished or replaced S50). If it is determined that printing is possible, printing based on the printing data is performed (S60).
  • the present invention can also be implemented by a computer-readable recording medium having stored thereon a program for performing the printing method described above, and more particularly, to an analysis and calculation processor, a control processor, An algorithm having a function of controlling the operation in step S40 of determining whether or not printing is possible according to the estimated remaining capacity of the medium, and a recording medium on which the program is stored.
  • the printing apparatus and the method having the medium remaining amount calculating function according to the present invention perform a process of determining the remaining amount of the printing medium wound on the feeding roller before the start of the printing process, After comparing the remaining amount, it is possible to confirm whether or not the printing is possible, and to continuously print a large amount of the printing result without interruption during printing.
  • the administrator can easily check the replenishment or replacement of the printing medium according to the required printing amount, thereby unnecessary consumption of the printing medium or interruption of the printing process can be prevented.

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Abstract

The present invention relates to a printing apparatus having a function of calculating a remaining amount of a medium, comprising: a feed roller for winding a printing medium therearound and supplying the printing medium while being rotated; a printhead for performing printing on the print medium fed from the feed roller; a recovery roller around which the printing medium printed by the printhead is wound; and a control unit for controlling driving of the feed roller, the printhead, and the recovery roller, wherein a displacement measuring unit for measuring the remaining amount of the printing medium wound around the feed roller is disposed between the feed roller and the printhead.

Description

매체 잔여량 산정 기능을 구비하는 인쇄 장치 및 방법Printing apparatus and method having a medium remaining amount calculating function
본 발명은 매체 잔여량 산정 기능을 구비하는 인쇄 장치 및 방법에 관한 것으로서, 보다 상세하게는, 공급롤러의 회전에 연동 회전하여 매체의 이송을 담당하되 일정 범위에서 운동을 수행하는 변위롤러의 변위량을 측정함으로써 공급롤러에 권취된 매체의 잔여량을 연산할 수 있는 매체 잔여량 산정 기능을 구비하는 인쇄 장치 및 방법에 관한 것이다.The present invention relates to a printing apparatus and a printing method having a function of calculating a remaining amount of a medium. More particularly, the present invention relates to a printing apparatus and a method of measuring a displacement amount of a displacement roller To a printing apparatus and a method having a medium remaining amount calculating function capable of calculating the remaining amount of the medium wound on the feeding roller.
디지털 프린팅이란 전통적인 오프셋(off-set) 인쇄방식에서의 필름 처리 등과 같은 중간과정을 거치지 않고 출력하고자 하는 데이터를 인쇄기에서 바로 처리하여 직접 매체에 출력하는 기술을 의미한다. Digital printing refers to a technique of directly processing data to be output without directly intervening processes such as film processing in a conventional off-set printing method, and directly outputting the data to a printing machine.
현재 인쇄시장은 기존의 수작업으로 하던 오프셋 인쇄방식에서 디지털 프린팅 기법으로 급변하고 있는 실정이다.Currently, the printing market is rapidly changing from offset printing to manual digital printing.
여기서, 디지털 프린팅 기법 중 대부분이 공급롤러와 회수롤러를 통해 인쇄 매체를 이송시키며 공급롤러와 회수롤러 사이에 배치된 프린트헤드를 통해 인쇄를 수행하는 롤투롤(roll-to-roll) 시스템을 채택하고 있다.Here, most of the digital printing techniques employ a roll-to-roll system that transports print media through a feed roller and a take-off roller and performs printing through a print head disposed between the feed roller and the take-off roller have.
이러한 롤투롤 시스템이 채택된 인쇄 장치는 인쇄 공정을 수행함에 있어 공급롤러에 권취된 인쇄 매체의 잔여량을 인쇄 공정이 시작되기 전에 파악하는 것이 중요하다. 이는 라벨 프린터, 산업용 디지털 프레스 등의 인쇄 장치의 경우 인쇄량이 개인용 인쇄 장치보다 압도적으로 많으므로 한 번의 인쇄 데이터 입력에 의해 수백 내지 수만의 화상이 연속적으로 인쇄되기 때문이다.It is important for the printing apparatus adopting such a roll-to-roll system to grasp the remaining amount of the printing medium wound on the feeding roller in performing the printing process before the printing process starts. This is because, in the case of a printing apparatus such as a label printer or an industrial digital press, the printing amount is overwhelmingly larger than that of the personal printing apparatus, so that a single print data input prints hundreds to tens of thousands of images successively.
이러한 인쇄 매체의 잔여량을 파악하는 종래 기술은 롤 형태의 리본이 장착된 장착롤의 회전속도를 기반으로 리본의 잔여량을 파악하는 방식과 장착롤에 권취된 리본의 유무를 파악하는 방식 등이 있었다.The prior art for grasping the remaining amount of such print media includes a method of grasping the remaining amount of the ribbon based on the rotation speed of the mounting roll equipped with the roll-shaped ribbon, and a method of grasping the presence of the ribbon wound on the mounting roll.
그러나 종래 기술의 경우, 인쇄 공정 중 인쇄를 정지한 후 리본을 교체하는 실시간 잔여량 파악 방식을 채용하여 개인용 인쇄 장치에는 적용 가능하지만, 인쇄 공정의 시작 전에 인쇄 매체의 잔여량을 파악한 후 한 번의 인쇄 데이터 입력에 의해 대량의 인쇄를 연속적으로 수행 및 완료하는 산업용 인쇄 장치에 적용하기에 한계가 있다는 문제점이 있었다.However, in the case of the related art, it is possible to apply the present invention to a personal printing apparatus by employing a real-time remaining amount detecting method of replacing a ribbon after printing is stopped during a printing process. However, after the remaining amount of the printing medium is determined before starting the printing process, There is a limitation in applying to an industrial printing apparatus that continuously performs and completes a large amount of printing by the printing apparatus.
본 발명의 목적은, 인쇄 공정 시작 전 공급 롤러에 권취된 인쇄 매체의 잔여량을 파악하는 공정을 수행하여 입력된 인쇄 데이터와 인쇄 매체의 잔여량을 비교한 후, 인쇄 가능 여부를 확인하여 대량의 인쇄 결과물을 인쇄 중에 중단없이 연속적으로 인쇄할 수 있는 매체 잔여량 산정 기능을 구비하는 인쇄 장치 및 방법을 제공하는 데 있다.SUMMARY OF THE INVENTION It is an object of the present invention to provide an image forming apparatus and an image forming method capable of checking a remaining amount of a print medium wound on a feed roller before starting a printing process to compare the input print data with a remaining amount of a print medium, The present invention provides a printing apparatus and a printing method having a function of calculating a remaining amount of a medium which can continuously print without interruption during printing.
구체적으로, 공급롤러의 회전에 연동 회전하여 매체의 이송을 담당하되 일정 범위에서 왕복운동을 수행하는 변위롤러의 변위량을 측정함으로써 공급롤러에 권취된 매체의 잔여량을 연산할 수 있는 매체 잔여량 산정 기능을 구비하는 인쇄 장치 및 방법을 제공하는 데 있다.Specifically, a function of calculating the remaining amount of the medium, which is capable of calculating the remaining amount of the medium wound on the supply roller by measuring the amount of displacement of the displacement roller which rotates in conjunction with the rotation of the supply roller to carry the medium, The present invention also provides a printing apparatus and a printing method.
본 발명의 또 다른 목적은, 인쇄 공정 시작 전에 인쇄 매체의 잔여량을 산정함으로써 요구되는 인쇄량에 따라 인쇄 매체의 보충 또는 교체를 관리자가 용이하게 확인하여 불필요한 인쇄 매체의 소모 또는 인쇄 공정 중단이 방지될 수 있는 매체 잔여량 산정 기능을 구비하는 인쇄 장치 및 방법을 제공하는 데 있다.It is a further object of the present invention to provide an image forming apparatus capable of easily determining whether a printing medium is replenished or replaced in accordance with a required printing amount by calculating the remaining amount of the printing medium before starting the printing process, Which has a function of calculating a medium remaining amount.
본 발명의 또 다른 목적은, 인쇄 공정 시작 전 뿐만 아니라 인쇄 공정 중에 인쇄 매체의 잔여량을 주기적 또는 실시간적으로 산정함으로써 인쇄 장치의 오류에 대한 효율적인 대응이 구현되며, 관리자에게 인쇄 가능량을 포함한 인쇄 관련 현황에 대한 데이터를 제공함으로써 인쇄 공정의 효율성을 높일 수 있는 매체 잔여량 산정 기능을 구비하는 인쇄 장치 및 방법을 제공하는 데 있다.It is still another object of the present invention to provide a printing system and a printing system capable of efficiently responding to errors of a printing apparatus by calculating the remaining amount of the printing medium periodically or in real time not only before the start of the printing process but also during the printing process, Which is capable of increasing the efficiency of the printing process by providing data for the remaining amount of the medium.
상기 목적은, 본 발명에 따라, 인쇄 매체가 권취되며 회전에 따라 인쇄 매체를 공급하는 공급롤러; 상기 공급롤러로부터 공급된 인쇄 매체 상에 인쇄를 수행하는 프린트헤드; 상기 프린트헤드로부터 인쇄가 완료된 인쇄 매체가 권취되는 회수롤러; 및 상기 공급롤러와 프린트헤드 및 회수롤러의 구동을 제어하는 제어부; 를 포함하며, 상기 공급롤러와 프린트헤드 사이에 상기 공급롤러에 권취된 인쇄 매체의 양을 측정하기 위한 변위량 측정유닛; 이 배치되는 매체 잔여량 산정 기능을 구비하는 인쇄 장치에 의해 달성될 수 있다.According to the present invention, the above object is achieved by a printing apparatus comprising: a supply roller for winding a printing medium and supplying a printing medium in accordance with rotation; A print head for performing printing on the print medium fed from the feed roller; A recovery roller on which a printing medium having been printed from the print head is wound; And a control unit for controlling driving of the feed roller, the print head, and the collection roller. A displacement amount measurement unit for measuring the amount of print medium wound on the feed roller between the feed roller and the print head; Can be achieved by a printing apparatus having a medium remaining amount calculating function.
여기서, 상기 변위량 측정유닛은, 상기 공급롤러의 회전에 연동 회전하여 인쇄 매체의 이송을 담당하되 일측이 가이드 레일 프레임과 결합되어 일정 범위 내에서 왕복운동을 수행하는 변위롤러; 및 상기 변위롤러의 변위량을 측정하는 변위량 측정센서; 를 포함한다.Here, the displacement amount measuring unit may include a displacement roller that rotates in conjunction with the rotation of the feed roller to take charge of the print medium, one side of which is engaged with the guide rail frame and reciprocating within a certain range; And a displacement amount measuring sensor for measuring a displacement amount of the displacement roller; .
또한, 상기 변위량 측정유닛은 상기 공급롤러의 소정 회전 시, 상기 가이드 레일 프레임 상에서 변위되는 변위롤러의 변위량을 측정함으로써 공급롤러에 권취된 인쇄 매체의 잔여량을 측정하도록 마련된다.Further, the displacement amount measuring unit is arranged to measure the remaining amount of the printing medium wound on the feeding roller by measuring the amount of displacement of the displacement roller displaced on the guide rail frame at a predetermined rotation of the feeding roller.
여기서, 상기 변위량 측정유닛은 상기 공급롤러의 소정 회전 시, 상기 변위량 측정센서에서 측정한 변위롤러의 왕복 운동에 대한 변위량을 누적 합산하여 상기 제어부로 전달하도록 마련된다.Here, the displacement amount measuring unit cumulatively adds the amount of displacement of the displacement roller measured by the displacement amount measuring sensor during a predetermined rotation of the feed roller to the control unit.
한편, 상기 제어부에는 상기 공급롤러에 최대로 권취된 인쇄 매체의 잔여량 데이터와 상기 공급롤러에 인쇄 매체가 최대로 권취된 상태에서 공급롤러의 소정 회전 시, 변위되는 변위롤러의 변위량 데이터가 인쇄 매체의 잔여량 산정의 기준 데이터로 저장된다.On the other hand, in the control unit, the remaining amount data of the printing medium wound up to the feeding roller and the displacement amount data of the displacement roller which is displaced at a predetermined rotation of the feeding roller in a state in which the printing medium is fully wound around the feeding roller, And stored as reference data for calculating the remaining amount.
여기서, 상기 제어부는 상기 인쇄 매체의 잔여량 산정의 기준 데이터와 특정 시점에서 공급롤러가 소정 회전할 경우의 변위롤러의 변위량 데이터를 비교하여 상기 특정 시점에서 공급롤러에 권취된 인쇄 매체의 잔여량을 산정하도록 마련된다.Here, the controller compares the reference data for calculating the remaining amount of the printing medium with the displacement amount data of the displacement roller when the feeding roller makes a predetermined rotation at a specific time, and calculates the remaining amount of the printing medium wound on the feeding roller at the specific time .
한편, 상기 변위량 측정센서는 포텐셔미터, 차동변압기, 와전류식 변위계, 전자유도식 스케일, 자기식 스케일, 광학식 스케일, 리니어 스케일 중 어느 하나로 마련될 수 있다.The displacement sensor may be a potentiometer, a differential transformer, an eddy current type displacement meter, an electromagnetic induction scale, a magnetic scale, an optical scale, or a linear scale.
한편, 상기 목적은 본 발명에 따라, 인쇄 매체가 권취되며 회전에 따라 인쇄 매체를 공급하는 공급롤러; 상기 공급롤러로부터 공급된 인쇄 매체 상에 인쇄를 수행하는 프린트헤드; 상기 프린트헤드로부터 인쇄가 완료된 인쇄 매체가 권취되는 회수롤러; 상기 공급롤러와 회수롤러 사이에 이송되는 인쇄 매체의 장력을 일정하게 유지하는 장력조절유닛; 및 상기 공급롤러와 프린트헤드, 회수롤러 및 장력조절유닛의 구동을 제어하는 제어부; 를 포함하며, 상기 장력조절유닛은 상기 공급롤러에 권취된 인쇄 매체의 양을 측정하기 위한 댄서롤러 변위량 측정센서; 를 포함하는 매체 잔여량 산정 기능을 구비하는 인쇄 장치에 의해서도 달성될 수 있다.According to another aspect of the present invention, there is provided a printer comprising: a supply roller for winding a print medium and supplying a print medium in accordance with rotation; A print head for performing printing on the print medium fed from the feed roller; A recovery roller on which a printing medium having been printed from the print head is wound; A tension adjusting unit for maintaining a tension of the printing medium fed between the feeding roller and the collecting roller at a constant level; And a control unit for controlling the driving of the feed roller, the print head, the collection roller, and the tension adjusting unit. Wherein the tension adjusting unit comprises: a dancer roller displacement measuring sensor for measuring an amount of the printing medium wound on the feeding roller; And a media remaining amount calculating function for calculating a media remaining amount.
여기서, 상기 댄서롤러 변위량 측정센서는 이송되는 인쇄 매체의 장력을 일정하게 유지시키기 위하여 상기 제어부의 제어에 따라 변위되는 장력조절유닛의 댄서롤러에 설치될 수 있다.Here, the sensor for measuring the displacement of the dancer roller may be installed on the dancer roller of the tension adjusting unit, which is displaced under the control of the control unit, in order to keep the tension of the conveyed printing medium constant.
또한, 상기 댄서롤러 변위량 측정센서는 상기 공급롤러의 소정 회전 시, 상기 댄서롤러의 변위량을 측정함으로써 공급롤러에 권취된 인쇄 매체의 잔여량을 측정하도록 마련된다.In addition, the sensor for measuring the displacement of the dancer roller is provided to measure the remaining amount of the printing medium wound on the feeding roller by measuring the amount of displacement of the dancer roller at a predetermined rotation of the feeding roller.
또한, 상기 댄서롤러 변위량 측정센서는 상기 공급롤러의 소정 회전 시, 상기 댄서롤러의 왕복 운동에 대한 변위량을 누적 합산하여 상기 제어부로 전달하도록 마련된다.In addition, the sensor for measuring displacement amount of the dancer roller accumulates the amount of displacement of the dancer roller with respect to the reciprocating motion during a predetermined rotation of the feeding roller, and transmits the accumulated amount to the controller.
한편, 상기 제어부에는 상기 공급롤러에 최대로 권취된 인쇄 매체의 잔여량 데이터와 상기 공급롤러에 인쇄 매체가 최대로 권취된 상태에서 공급롤러의 소정 회전 시, 변위되는 댄서롤러의 변위량 데이터가 인쇄 매체의 잔여량 산정의 기준 데이터로 저장된다.On the other hand, in the control section, the remaining amount data of the printing medium wound up to the feeding roller and the displacement amount data of the dancer roller displaced at a predetermined rotation of the feeding roller in a state in which the printing medium is fully wound around the feeding roller, And stored as reference data for calculating the remaining amount.
여기서, 상기 제어부는 상기 인쇄 매체의 잔여량 산정의 기준 데이터와 특정 시점에서 공급롤러가 소정 회전할 경우의 댄서롤러의 변위량 데이터를 비교하여 상기 특정 시점에서 공급롤러에 권취된 인쇄 매체의 잔여량을 산정하도록 마련된다.Here, the control unit compares the reference data for calculating the remaining amount of the printing medium with the displacement amount data of the dancer roller when the feeding roller makes a predetermined rotation at a specific time, and calculates the remaining amount of the printing medium wound on the feeding roller at the specific time .
한편, 상기 댄서롤러 변위량 측정센서는 포텐셔미터, 차동변압기, 와전류식 변위계, 전자유도식 스케일, 자기식 스케일, 광학식 스케일, 리니어 스케일 중 어느 하나로 마련될 수 있다.The sensor for measuring the displacement of the dancer roller may be a potentiometer, a differential transformer, an eddy current type displacement meter, an electronically inductive scale, a magnetic scale, an optical scale, or a linear scale.
한편, 상기 목적은 본 발명에 따라, 인쇄 매체 잔여량 산정의 기준 데이터가 제어부에 저장되는 제1단계; 상기 제어부로 인쇄 요구량이 포함된 인쇄 데이터가 입력되는 제2단계; 상기 제어부에서 공급롤러에 권취된 인쇄 매체의 잔여량을 산정하는 제3단계; 및 상기 제어부에서 상기 제2단계의 인쇄 요구량과 제3단계의 인쇄 매체의 잔여량을 비교하여 인쇄 여부를 판단하는 제4단계; 를 포함하는 매체 잔여량 산정 기능을 구비하는 인쇄 방법에 의해서도 달성될 수 있다.According to another aspect of the present invention, there is provided a printing method, comprising: a first step of storing reference data for calculating a remaining amount of print media in a control unit; A second step of inputting print data including a print request amount to the control unit; A third step of calculating a remaining amount of the printing medium wound on the feeding roller by the control unit; And a fourth step of comparing the print request amount of the second step and the remaining amount of the print medium of the third step in the control unit to determine whether or not printing is to be performed; And a medium remaining amount calculating function for calculating a remaining amount of media.
여기서, 상기 제1단계의 인쇄 매체 잔여량 산정의 기준 데이터는, 상기 공급롤러에 최대로 권취된 인쇄 매체의 잔여량 데이터와, 상기 공급롤러에 인쇄 매체가 최대로 권취된 상태에서 공급롤러의 소정 회전 시, 공급롤러의 회전에 연동 회전하여 매체의 이송을 담당하되 일정 범위에서 왕복운동을 수행하는 변위롤러의 변위량 데이터를 포함한다.The reference data for calculating the remaining amount of the printing medium in the first step includes data on remaining amount of the printing medium that has been wound up to the feeding roller at maximum and data on remaining amount of the printing medium when the feeding roller is rotated at a predetermined rotation And displaced amount data of the displacement roller which rotates in conjunction with the rotation of the feed roller to perform the reciprocating movement in a certain range while conveying the medium.
또한, 상기 제3단계는, 상기 제어부에서 상기 공급롤러를 소정 회전하도록 제어하는 3-1단계; 상기 변위롤러의 변위량을 측정하는 제3-2단계; 및 상기 제1단계의 잔여량 산정 기준 데이터와 상기 제3-2단계의 변위롤러의 변위량 데이터를 비교하는 제3-3단계; 를 포함할 수 있다.The third step may include a step 3-1 of controlling the feed roller to rotate in a predetermined direction by the control unit; (3-2) measuring the amount of displacement of the displacement roller; And (3-3) comparing the remaining amount calculation reference data of the first step with displacement amount data of the displacement roller of the third-2step. . ≪ / RTI >
여기서, 상기 제3-2단계는 상기 변위롤러에 설치되는 변위량 측정센서에 의해 이루어지며, 상기 변위량 측정센서는 상기 공급롤러의 소정 회전에 의한 상기 변위롤러의 왕복 운동에 대한 변위량을 누적 합산하여 상기 제어부로 전달하도록 마련된다.The displacement amount measuring sensor accumulates the amount of displacement of the displacement roller with respect to the reciprocating motion of the displacement roller by a predetermined rotation of the feed roller, To the control unit.
또한, 상기 제4단계에서 인쇄가 불가능하다고 판단될 경우, 상기 제어부는 인쇄 매체의 보충 또는 교체를 알리는 신호를 출력하는 제5단계를 추가적으로 포함할 수 있다.The control unit may further include a fifth step of outputting a signal indicating supplement or replacement of the printing medium when it is determined that printing is not possible in the fourth step.
또한, 본 발명은 상기 인쇄 방법을 수행하는 프로그램이 저장된 컴퓨터로 판독 가능한 기록 매체에 의해서도 구현될 수 있다.The present invention may also be embodied by a computer-readable recording medium having stored thereon a program for performing the printing method.
본 발명에 의해, 인쇄 공정 시작 전 공급 롤러에 권취된 인쇄 매체의 잔여량을 파악하는 공정을 수행하여 입력된 인쇄 데이터와 인쇄 매체의 잔여량을 비교한 후, 인쇄 가능 여부를 확인하여 대량의 인쇄 결과물을 인쇄 중에 중단없이 연속적으로 인쇄할 수 있다.According to the present invention, a process of determining the remaining amount of the print medium wound on the feed roller before the start of the printing process is performed to compare the remaining amount of the print medium with the remaining amount of the print medium, It is possible to continuously print without interruption during printing.
또한, 인쇄 공정 시작 전에 인쇄 매체의 잔여량을 산정함으로써 요구되는 인쇄량에 따라 인쇄 매체의 보충 또는 교체를 관리자가 용이하게 확인하여 불필요한 인쇄 매체의 소모 또는 인쇄 공정 중단이 방지될 수 있다.In addition, by calculating the remaining amount of the printing medium before the start of the printing process, the administrator can easily check the replenishment or replacement of the printing medium according to the required printing amount, thereby unnecessary consumption of the printing medium or interruption of the printing process can be prevented.
또한, 인쇄 공정 시작 전 뿐만 아니라 인쇄 공정 중에 인쇄 매체의 잔여량을 주기적 또는 실시간적으로 산정함으로써 인쇄 장치의 오류에 대한 효율적인 대응이 구현되며, 관리자에게 인쇄 가능량을 포함한 인쇄 관련 현황에 대한 데이터를 제공함으로써 인쇄 공정의 효율성을 높일 수 있다.In addition, since the remaining amount of the printing medium is calculated periodically or in real time not only before the start of the printing process but also during the printing process, an efficient response to the error of the printing apparatus is realized and data on the printing related status including the printable amount is provided to the manager The efficiency of the printing process can be enhanced.
도 1 은 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 장치의 1실시예를 개략적으로 도시한 구성도이며,1 is a block diagram schematically showing an embodiment of a printing apparatus having a medium remaining amount calculating function according to the present invention,
도 2 는 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 장치의 2실시예를 개략적으로 도시한 구성도이며,FIG. 2 is a schematic view showing two embodiments of a printing apparatus having a medium remaining amount calculating function according to the present invention,
도 3 은 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 방법의 흐름도이며,3 is a flowchart of a printing method having a medium remaining amount calculating function according to the present invention,
도 4 는 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 방법에서 매체 잔여량 산정 단계의 세부 단계를 도시한 흐름도이다.FIG. 4 is a flowchart illustrating a detailed step of calculating a remaining amount of media in a printing method having a medium remaining amount calculating function according to the present invention.
이하, 첨부된 도면을 참조하여 본 발명의 구성을 상세히 설명하기로 한다. Hereinafter, the configuration of the present invention will be described in detail with reference to the accompanying drawings.
이에 앞서, 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다. In the following description, detailed description of related arts will be omitted if it is determined that the gist of the present invention may be unnecessarily blurred.
또한, 본 명세서 및 청구범위에 사용된 용어는 사전적인 의미로 한정 해석되어서는 안되며, 발명자는 자신의 발명을 최선의 방법으로 설명하기 위해 용어의 개념을 적절히 정의할 수 있다는 원칙에 입각하여, 본 발명의 기술적 사상에 부합되는 의미와 개념으로 해석되어야 한다.Also, the terms used in the specification and claims should not be construed in a limiting sense, and the inventor may, in accordance with the principle that the inventor can properly define the concept of a term in order to explain its invention in the best way, Should be construed as meaning and concept consistent with the technical idea of the invention.
따라서, 본 명세서에 기재된 실시예 및 도면에 도시된 구성은 본 발명의 바람직한 실시예에 불과할 뿐이고, 본 발명의 기술적 사상을 모두 표현하는 것은 아니므로, 본 출원 시점에 있어 이들을 대체할 수 있는 다양한 균등물과 변형예들이 존재할 수 있음을 이해하여야 한다.Therefore, the embodiments shown in the present specification and the drawings are only exemplary embodiments of the present invention, and not all of the technical ideas of the present invention are presented. Therefore, various equivalents It should be understood that water and variations may exist.
<매체 잔여량 산정 기능을 구비하는 인쇄 장치 - 1실시예><Printing Apparatus Having Media Residual Amount Calculation Function-1 Embodiment>
도 1 은 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 장치의 1실시예를 개략적으로 도시한 구성도이다.1 is a block diagram schematically showing an embodiment of a printing apparatus having a medium remaining amount calculating function according to the present invention.
도 1 을 참조하면, 본 발명에 따른 매체 잔여량 산청 기능을 구비하는 인쇄 장치는, 공급롤러(10), 프린트헤드(20), 회수롤러(30), 제어부(40) 및 변위량 측정유닛(50)을 포함하여 구성된다. 도 1의 경우, 프린트헤드가 고정된 상태에서 인쇄 매체가 프린트헤드 하부로 이동하면서 인쇄가 수행되는 싱글 패스 타입의 인쇄 장치로 도시되었으나 이에 한정되지는 않으며, 인쇄 매체가 고정된 상태에서 프린트헤드가 좌, 우로 반복 이동하면서 인쇄가 수행되는 멀티 패스 타입의 인쇄 장치 또는 다른 방식으로 인쇄가 구현되는 잉크젯 프린터, 디지털 프린팅 프레스 등의 다양한 인쇄 장치로 본 발명의 기술적 사상이 적용될 수 있음은 물론이다.Referring to FIG. 1, a printing apparatus having a medium remaining amount sachetting function according to the present invention includes a feeding roller 10, a printhead 20, a collecting roller 30, a control unit 40 and a displacement amount measuring unit 50, . In the case of FIG. 1, a single-pass type printing apparatus is shown in which a print medium is moved while the print head is stationary and printing is performed. However, the present invention is not limited thereto. It is needless to say that the technical idea of the present invention can be applied to various printing apparatuses such as a multipass type printing apparatus in which printing is performed while moving left and right repeatedly or an ink jet printer or a digital printing press in which printing is implemented in another manner.
인쇄 장치의 전체적인 인쇄 공정은 공급롤러(10)로부터 인쇄 매체(m)가 공급되며, 프린트헤드(20)에서 공급된 인쇄 매체(m) 상에 잉크를 분사하여 인쇄 매체(m)에 화상이 기록되며, 화상이 기록된 인쇄 매체(m)가 회수롤러(30)를 통해 회수되는 형태로 이루어지며, 제어부(40)에서 상기 각 구성의 동작 및 구동을 제어하도록 마련될 수 있다.The overall printing process of the printing apparatus is carried out by supplying the printing medium m from the supply roller 10 and ejecting the ink onto the printing medium m supplied from the printing head 20 to record the image on the printing medium m And the print medium m on which an image is recorded is collected through the collection roller 30. The control unit 40 may be provided to control the operation and the operation of each of the above structures.
공급롤러(10)는 인쇄 매체(m)를 프린트헤드(20) 및 회수롤러(30) 방향으로 이송시키기 위한 회전 구동력을 제공하는 구성으로 도 1 에서와 같이 인쇄 매체(m)가 권취되어 있으며, 인쇄 매체(m)는 인쇄 장치에 설치된 복수의 이송롤러(15)를 따라 회수롤러(30) 방향으로 이송된다.The feeding roller 10 is configured to provide a rotational driving force for feeding the printing medium m in the direction of the print head 20 and the collecting roller 30, The print medium m is conveyed in the direction of the collecting roller 30 along a plurality of conveying rollers 15 provided on the printing apparatus.
프린트헤드(20)는 공급된 인쇄 매체(m) 상에 화상을 기록하는 역할을 수행하는 구성요소로서, 공급부(10)와 회수부(20) 사이에 설치된다.The print head 20 is a component that performs a role of recording an image on the supplied print medium m and is installed between the supply unit 10 and the collection unit 20. [
또한, 회수롤러(30)는 인쇄 매체(m)를 프린트헤드(20)로부터 회수하는 구성으로, 인쇄가 완료된 인쇄 매체(m)가 권취된다.The recovery roller 30 is configured to recover the print medium m from the print head 20 and winds the print medium m on which printing has been completed.
도 1 에서는 공급롤러(10)와 회수롤러(30) 및 인쇄 매체(m)의 이송을 수행하는 복수의 이송롤러(15)가 상호 대칭적으로 대응되는 형태로 설치된 것으로 도시되었으나 이에 한정되지는 않으며, 각 롤러의 설치 위치 및 갯수는 인쇄 결과물의 품질, 인쇄 공정 상의 설정 사항에 따라 다양한 형태로 마련될 수 있음은 물론이다.In FIG. 1, the feed roller 10, the collection roller 30 and the plurality of conveying rollers 15 for conveying the print medium m are illustrated as being provided symmetrically in correspondence with each other, but not limited thereto , And the positions and the number of the rollers may be provided in various forms according to the quality of the printing result and the setting items in the printing process.
제어부(40)는 전술한 공급롤러(10)와 프린트헤드(20) 및 회수롤러(30)의 전반적 구동을 제어하는 역할을 수행함과 동시에 후술할 변위량 측정유닛(50)으로부터 감지값을 전달받아 해당 데이터를 분석 및 처리하여 공급롤러(10)에 권취된 인쇄 매체(m)의 잔여량을 산정하는 구성으로 복수의 저장소, 데이터 처리 유닛, MCU, 연산 유닛 등을 포함한다.The control unit 40 controls the overall driving of the feed roller 10, the print head 20 and the collecting roller 30, and receives a detection value from a displacement amount measuring unit 50 A data processing unit, an MCU, an arithmetic unit, and the like in an arrangement for analyzing and processing the data to calculate the remaining amount of the print medium m wound on the supply roller 10.
변위량 측정유닛(50)은 본 발명의 특징적 구성요소로서, 상기 공급롤러(10)와 프린트헤드(20) 사이에 설치되며, 인쇄 장치의 인쇄 공정 시작 전 공급롤러(10)에 권취된 인쇄 매체(m)의 잔여량을 산정하기 위한 데이터를 측정하는 역할을 수행한다.The displacement amount measuring unit 50 is a characteristic element of the present invention and is provided between the supply roller 10 and the print head 20 and is provided with a print medium m) of the remaining data.
여기서, 상기 변위량 측정유닛(50)은, 상기 공급롤러(10)의 회전에 연동 회전하여 인쇄 매체(m)의 이송을 담당하되 일측이 가이드 레일 프레임(51)과 결합되어 일정 범위 내에서 왕복운동을 수행하는 변위롤러(52); 및 상기 변위롤러(52)의 변위량을 측정하는 변위량 측정센서(53); 를 포함한다.Here, the displacement amount measuring unit 50 rotates in conjunction with the rotation of the feeding roller 10 to take charge of the printing medium m, one side of which is engaged with the guide rail frame 51, A displacement roller (52) for carrying out a rolling motion; And a displacement amount measuring sensor (53) for measuring a displacement amount of the displacement roller (52); .
즉, 상기 변위롤러(52)는 상기 공급롤러(10)와 회수롤러(30)의 회전 구동에 연동된 인쇄 매체 이송을 위한 회전운동과 인쇄 매체(m)에 인가되는 장력 및 이송 속도에 의해 상기 가이드 레일 프레임(51)을 따라 직선 왕복운동이 동시에 이루어지는 구성인 것이다.That is, the displacement roller 52 is rotated by the rotational movement for conveying the printing medium interlocked with the rotation driving of the feeding roller 10 and the collecting roller 30, and the tension and the feeding speed applied to the printing medium (m) And a linear reciprocating motion is simultaneously performed along the guide rail frame 51.
여기서 변위롤러(52)의 일측 또는 변위롤러(52)와 가이드 레일 프레임(51)의 결합 부분에는 상기 직선 왕복운동에 따른 변위롤러(52)의 변위량을 측정하기 위한 변위량 측정센서(53)가 설치된다.A displacement amount measuring sensor 53 for measuring the displacement amount of the displacement roller 52 in accordance with the linear reciprocating motion is installed at one side of the displacement roller 52 or at the engagement portion between the displacement roller 52 and the guide rail frame 51 do.
상기 변위량 측정센서(53)는 상기 공급롤러(10)의 소정 회전 시, 상기 가이드 레일 프레임(51) 상에서 변위되는 변위롤러(52)의 변위량을 측정함으로써 변위량 측정유닛(50)이 공급롤러(10)에 권취된 인쇄 매체(m)의 잔여량을 측정하는 것을 구현한다. 또한, 상기 변위량 측정센서(53)는 직선 왕복운동의 변위량을 감지할 수 있는 다양한 변위 센서로 채택될 수 있으며, 바람직하게는 포텐셔미터, 차동변압기, 와전류식 변위계, 전자유도식 스케일, 자기식 스케일, 광학식 스케일, 리니어 스케일 중 어느 하나로 선택될 수 있다.The displacement amount measuring sensor 53 measures the displacement amount of the displacement roller 52 displaced on the guide rail frame 51 at a predetermined rotation of the supply roller 10 so that the displacement amount measurement unit 50 detects the amount of displacement of the feed roller 10 ) Of the print medium (m). The displacement sensor 53 may be a variety of displacement sensors capable of sensing the amount of displacement of the linear reciprocating motion, and may preferably be a potentiometer, a differential transformer, an eddy current displacement meter, an electromagnetic inductive scale, An optical scale, and a linear scale.
여기서 상기 변위롤러(52)의 변위량은 공급롤러(10)의 소정 회전 시 변위롤러(52)의 초기 위치에서 변위가 완료된 위치 사이의 거리가 아닌 변위롤러(52)의 왕복 운동에 대한 변위량을 누적 합산한 것이며, 이러한 변위량 측정데이터는 상기 제어부(40)로 전달된다.The amount of displacement of the displacement roller 52 is not limited to the distance between the initial position of the displacement roller 52 and the position at which the displacement is completed during the predetermined rotation of the supply roller 10, And the displacement amount measurement data is transmitted to the control unit 40. [
한편, 상기 제어부(40)에는 상기 공급롤러(10)에 최대로 권취된 인쇄 매체(m)의 잔여량 데이터와 상기 공급롤러(10)에 인쇄 매체(m)가 최대로 권취된 상태에서 공급롤러(10)의 소정 회전 시, 변위되는 변위롤러(52)의 변위량 데이터가 인쇄 매체(m)의 잔여량 산정의 기준 데이터로 미리 저장된다. 여기서, 도 1 에서와 같이, 인쇄 매체(m)의 최대 잔여량이 R이라고 할 경우, R=R1-R2(R1 : 공급롤러에 최대로 권취된 인쇄 매체의 반경, R2 : 공급롤러의 반경)의 관계를 이룬다. The control unit 40 receives the remaining amount data of the print medium m wound up to the supply roller 10 and the supply roller 10 in a state in which the print medium m is wound around the supply roller 10 Displacement amount data of the displacing roller 52 which is displaced at a predetermined rotation of the printing medium m is stored in advance as reference data for calculating the remaining amount of the printing medium m. As shown in Fig. 1, when the maximum remaining amount of the printing medium m is R, R = R1-R2 (R1: radius of the printing medium wound around the feeding roller to the maximum, R2: Relationship.
여기서, 상기 제어부(40)는 상기 인쇄 매체의 잔여량 산정의 기준 데이터와 특정 시점에서 공급롤러(10)가 소정 회전할 경우의 변위롤러(52)의 변위량 데이터를 비교하여 상기 특정 시점에서 공급롤러(10)에 권취된 인쇄 매체(m)의 잔여량을 산정하도록 마련된다.The control unit 40 compares reference data for calculating the remaining amount of the printing medium with the amount of displacement data of the displacement roller 52 when the feeding roller 10 rotates at a predetermined time, 10 of the printing medium m.
예를 들면, 인쇄 매체(m)가 최대로 권취된 상태에서의 공급롤러(10)의 1회전 시 이에 연동하여 변위되는 변위롤러(52)의 변위량이 기준데이터로 마련되면 특정 시점(예를 들면 인쇄 매체의 잔여량이 최대 잔여량의 1/2일 경우)에서 공급롤러(10)를 1회전시킬 때 변위되는 변위롤러(52)의 변위량 데이터가 측정되게 된다.For example, when the amount of displacement of the displacement roller 52 displaced in conjunction with one rotation of the supply roller 10 in the state where the print medium m is wound up is provided as the reference data, The amount of displacement data of the displacement roller 52 which is displaced when the feed roller 10 makes one rotation in the case where the remaining amount of the print medium is 1/2 of the maximum remaining amount is measured.
제어부(40)에서는 기 저장된 잔여량 기준 데이터와 특정 시점에서의 변위롤러(52)의 변위량 측정 데이터를 비례식을 통해 연산하면 특정 시점에서의 인쇄 매체(m)의 잔여량(R)을 산정할 수 있는 것이다. 일반적으로 잔여량 산정 기준 데이터의 변위롤러(52) 변위량은 최대값을 가지며 인쇄가 어느 정도 이루어져 공급롤러(10)에 권취된 인쇄 매체(m)의 반경이 줄어들게 되면 공급롤러(10)의 1회전을 기준으로 변위롤러(52)를 지나는 인쇄 매체(m)의 양이 줄어들게 되므로 변위롤러(52)의 변위량도 상대적으로 감소하게 된다.The control unit 40 can calculate the residual amount R of the print medium m at a specific point of time by calculating the stored remaining amount reference data and the displacement amount measurement data of the displacement roller 52 at a specific point in a proportional manner . Generally, the amount of displacement of the displacement roller 52 of the residual amount calculation reference data has a maximum value, and when a certain amount of printing is performed to reduce the radius of the print medium m wound around the feed roller 10, The amount of the print medium m passing through the displacement roller 52 is reduced by the reference, so that the displacement amount of the displacement roller 52 is also relatively reduced.
정리하면, 본 발명에서는 인쇄 매체의 잔여량이 최대치인 상태에서 공급롤러(10)를 소정 회전시켰을 경우 변위롤러의 변위량 데이터를 잔여량 산정 기준 데이터로 저장하고, 잔여량 산정 기준 데이터와 특정 시점에서의 공급롤러(10)를 소정 회전시켰을 경우 변위롤러의 변위량 데이터를 잔여량 산정 기준 데이터와 비례식을 통해 연산함으로써 특정 시점에서 공급롤러(10)에 권취된 인쇄 매체의 잔여량을 산정할 수 있게 되는 것이다. 여기서 잔여량 산정 기준 데이터에서의 공급롤러의 소정 회전과 특정 시점에서의 공급롤러의 소정 회전은 동일하게 설정되어야 하며, 바람직하게는 각각 1회전으로, 더욱 정밀한 잔여량 산정을 위해서는 각각 2회전 이상으로 동일하게 설정할 수도 있다.In other words, in the present invention, when the feed roller 10 is rotated a predetermined amount while the remaining amount of the print medium is maximum, the displacement amount data of the displacement roller is stored as the remaining amount calculation reference data, The displacement amount data of the displacement roller can be calculated through the proportional expression and the remaining amount calculation reference data, so that the residual amount of the printing medium wound on the supply roller 10 at a specific point of time can be calculated. Here, the predetermined rotation of the feed roller in the remaining amount calculation reference data and the predetermined rotation of the feed roller at a specific point in time are set to be the same, preferably one rotation each, and two more rotations It can also be set.
전술한 설명에서는 인쇄 공정 시작 전 매체의 잔여량을 파악하는 공정이 선행된 후 인쇄 공정이 시작되는 것으로 장치의 구성 및 역할을 기재하였으나, 본 발명은 인쇄 공정 시작 전 뿐만 아니라 인쇄 공정 중에 인쇄 매체의 잔여량을 주기적 또는 실시간적으로 산정함으로써 인쇄 장치의 오류에 대한 효율적인 대응이 구현되며, 관리자에게 인쇄 가능량을 포함한 인쇄 관련 현황에 대한 데이터(예를 들면, 앞으로 인쇄 가능한 양을 미터 단위 또는 이미지 단위 등으로 수치화하여 제공)를 제공함으로써 작업자에 의한 인쇄량 조절이 구현될 수 있으며 이에 의해 전체적인 인쇄 공정의 효율성을 높일 수 있다.In the above description, the configuration and the role of the apparatus have been described by starting the printing process after the process of determining the remaining amount of the medium before the start of the printing process. However, the present invention is not limited to the above- The system can efficiently and efficiently respond to errors of the printing apparatus by calculating the printing periodically or in real time, and it is also possible to provide the manager with data about the printing related status including the printable amount (for example, The control of the printing amount by the operator can be realized, thereby improving the efficiency of the overall printing process.
한편, 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 장치는 인쇄 요구량이 제어부를 통해 산정된 인쇄 매체 잔여량보다 많은 경우 사용자 또는 관리자에게 매체의 보충 또는 교체를 알리는 신호를 출력하는 신호출력부(미도시)의 구성을 추가적으로 포함할 수 있다.Meanwhile, the printing apparatus having the function of calculating the remaining amount of media according to the present invention has a signal output unit (not shown) for outputting a signal informing the user or manager of the supplement or replacement of the medium when the printing demand amount is larger than the remaining amount of printing medium calculated through the control unit May be additionally included.
<매체 잔여량 산정 기능을 구비하는 인쇄 장치 - 2실시예>&Lt; Printing Apparatus Having Media Residual Amount Calculation Function-2 Embodiment >
도 2 는 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 장치의 2실시예를 개략적으로 도시한 구성도이다.2 is a block diagram schematically showing two embodiments of a printing apparatus having a medium remaining amount calculating function according to the present invention.
도 2 를 참조하면, 본 발명에 따른 매체 잔여량 산청 기능을 구비하는 인쇄 장치는, 공급롤러(10), 프린트헤드(20), 회수롤러(30), 제어부(40) 및 장력조절유닛(50a)을 포함하며, 상기 장력조절유닛(50a)은 공급롤러(10)에 권취된 인쇄 매체(m)의 잔여량을 측정하기 위한 댄서롤러 변위량 측정센서(54)를 포함한다, 도 2의 경우, 프린트헤드가 고정된 상태에서 인쇄 매체가 프린트헤드 하부로 이동하면서 인쇄가 수행되는 싱글 패스 타입의 인쇄 장치로 도시되었으나 이에 한정되지는 않으며, 인쇄 매체가 고정된 상태에서 프린트헤드가 좌, 우로 반복 이동하면서 인쇄가 수행되는 멀티 패스 타입의 인쇄 장치 또는 다른 방식으로 인쇄가 구현되는 잉크젯 프린터, 디지털 프린팅 프레스 등의 다양한 인쇄 장치로 본 발명의 기술적 사상이 적용될 수 있음은 물론이다.Referring to FIG. 2, a printing apparatus having a medium remaining amount sachetting function according to the present invention includes a feeding roller 10, a print head 20, a collecting roller 30, a control unit 40 and a tension adjusting unit 50a. And the tension adjusting unit 50a includes a dancer roller displacement measuring sensor 54 for measuring the remaining amount of the printing medium m wound on the supplying roller 10. In the case of Figure 2, The present invention is not limited to the single-pass type printing apparatus in which printing is performed while the print medium moves to the lower portion of the print head while the print medium is stationary, It is obvious that the technical idea of the present invention can be applied to various printing apparatuses such as a multipass printing apparatus or an ink jet printer or a digital printing press in which printing is implemented by another method.
인쇄 장치의 전체적인 인쇄 공정은 공급롤러(10)로부터 인쇄 매체(m)가 공급되며, 프린트헤드(20)에서 공급된 인쇄 매체(m) 상에 잉크를 분사하여 인쇄 매체(m)에 화상이 기록되며, 화상이 기록된 인쇄 매체(m)가 회수롤러(30)를 통해 회수되는 형태로 이루어지며, 제어부(40)에서 상기 각 구성의 동작 및 구동을 제어하도록 마련될 수 있다.The overall printing process of the printing apparatus is carried out by supplying the printing medium m from the supply roller 10 and ejecting the ink onto the printing medium m supplied from the printing head 20 to record the image on the printing medium m And the print medium m on which an image is recorded is collected through the collection roller 30. The control unit 40 may be provided to control the operation and the operation of each of the above structures.
공급롤러(10)는 인쇄 매체(m)를 프린트헤드(20) 및 회수롤러(30) 방향으로 이송시키기 위한 회전 구동력을 제공하는 구성으로 도 2 에서와 같이 인쇄 매체(m)가 권취되어 있으며, 인쇄 매체(m)는 인쇄 장치에 설치된 복수의 이송롤러(15)를 따라 회수롤러(30) 방향으로 이송된다.The feed roller 10 is configured to provide a rotational driving force for feeding the print medium m in the direction of the print head 20 and the collecting roller 30, The print medium m is conveyed in the direction of the collecting roller 30 along a plurality of conveying rollers 15 provided on the printing apparatus.
프린트헤드(20)는 공급된 인쇄 매체(m) 상에 화상을 기록하는 역할을 수행하는 구성요소로서, 공급부(10)와 회수부(20) 사이에 설치된다.The print head 20 is a component that performs a role of recording an image on the supplied print medium m and is installed between the supply unit 10 and the collection unit 20. [
또한, 회수롤러(30)는 인쇄 매체(m)를 프린트헤드(20)로부터 회수하는 구성으로, 인쇄가 완료된 인쇄 매체(m)가 권취된다.The recovery roller 30 is configured to recover the print medium m from the print head 20 and winds the print medium m on which printing has been completed.
도 2 에서는 공급롤러(10)와 회수롤러(30) 및 인쇄 매체(m)의 이송을 수행하는 복수의 이송롤러(15)가 상호 대칭적으로 대응되는 형태로 설치된 것으로 도시되었으나 이에 한정되지는 않으며, 각 롤러의 설치 위치 및 갯수는 인쇄 결과물의 품질, 인쇄 공정 상의 설정 사항에 따라 다양한 형태로 마련될 수 있음은 물론이다.In FIG. 2, the feed roller 10, the collection roller 30 and the plurality of conveying rollers 15 for conveying the print medium m are illustrated as being provided symmetrically with each other, but not limited thereto , And the positions and the number of the rollers may be provided in various forms according to the quality of the printing result and the setting items in the printing process.
제어부(40)는 전술한 공급롤러(10)와 프린트헤드(20) 및 회수롤러(30)의 전반적 구동을 제어하는 역할을 수행함과 동시에 후술할 장력조절유닛(50a)으로부터 감지값을 전달받아 해당 데이터를 분석 및 처리하여 공급롤러(10)에 권취된 인쇄 매체(m)의 잔여량을 산정하는 구성으로 복수의 저장소, 데이터 처리 유닛, MCU, 연산 유닛 등을 포함한다.The control unit 40 controls the overall driving of the feeding roller 10, the print head 20 and the collecting roller 30, and receives the sensing value from the tension adjusting unit 50a to be described later A data processing unit, an MCU, an arithmetic unit, and the like in an arrangement for analyzing and processing the data to calculate the remaining amount of the print medium m wound on the supply roller 10.
장력조절유닛(50a)은 본 발명의 특징적 구성요소로서, 상기 공급롤러(10)와 프린트헤드(20) 사이에 설치되어 공급롤러(10)와 회수롤러(30) 사이에 이송되는 인쇄 매체(m)의 장력을 일정하게 유지하는 역할을 수행하며, 더불어 장력조절유닛(50a)이포함하는 댄서롤러 변위량 측정센서(54)를 통해 인쇄 장치의 인쇄 공정 시작 전 공급롤러(10)에 권취된 인쇄 매체(m)의 잔여량을 산정하기 위한 데이터를 측정하는 역할을 수행한다.The tension adjusting unit 50a is a characteristic element of the present invention and is provided between the feeding roller 10 and the print head 20 and is provided between the feeding roller 10 and the collecting roller 30, The tension of the printing medium 10 wound around the feeding roller 10 before the printing process of the printing apparatus is controlled by the sensor 54 for measuring the displacement of the dancer roller included in the tension adjusting unit 50a, (m) of the remaining data.
또한, 장력조절유닛(50a)은 한 쌍의 고정롤러(56)와 고정롤러(56) 사이에 배치된 댄서롤러(55)를 포함하며, 상기 댄서롤러 변위량 측정센서(54)는 상기 제어부(40)의 제어에 따라 변위되는 장력조절유닛의 댄서롤러(55)에 설치된다.(장력조절유닛의 경우, 공지의 기술이므로 본 발명의 특징을 제외한 구체적인 설명은 생략한다.)The tension adjusting unit 50a includes a pair of fixing rollers 56 and a dancer roller 55 disposed between the fixing rollers 56. The dancer roller displacement measuring sensor 54 is connected to the control unit 40 (In the case of the tension adjusting unit, since it is a known technique, a detailed description will be omitted except for the features of the present invention).
여기서, 상기 댄서롤러 변위량 측정센서(54)는 상기 공급롤러(10)의 소정 회전 시, 상기 댄서롤러(55)의 변위량을 측정함으로써 공급롤러(10)에 권취된 인쇄 매체의 잔여량을 측정하도록 마련된다.The dancer roller displacement sensor 54 measures the amount of displacement of the printing medium wound on the feeding roller 10 by measuring the amount of displacement of the dancer roller 55 at a predetermined rotation of the feeding roller 10 do.
여기서, 상기 댄서롤러(55)는 상기 공급롤러(10)와 회수롤러(30)의 회전 구동에 연동된 인쇄 매체 이송을 위한 회전운동과 인쇄 매체(m)에 인가되는 장력 조절에 의해 직선 왕복운동이 동시에 이루어지는 구성이다.Here, the dancer roller 55 is rotated by a rotation movement for conveying the printing medium interlocked with the rotation driving of the feeding roller 10 and the collection roller 30, and a linear reciprocating motion .
상기 댄서롤러 변위량 측정센서(54)는 상기 공급롤러(10)의 소정 회전 시, 변위되는 댄서롤러(55)의 변위량을 측정함으로써 장력조절유닛(50a)이 공급롤러(10)에 권취된 인쇄 매체(m)의 잔여량을 측정하는 것을 구현한다. 또한, 상기 댄서롤러 변위량 측정센서(54)는 직선 왕복운동의 변위량을 감지할 수 있는 다양한 변위 센서로 채택될 수 있으며, 바람직하게는 포텐셔미터, 차동변압기, 와전류식 변위계, 전자유도식 스케일, 자기식 스케일, 광학식 스케일, 리니어 스케일 중 어느 하나로 선택될 수 있다.The dancer roller displacement sensor 54 measures the amount of displacement of the displaced dancer roller 55 at a predetermined rotation of the feeding roller 10 so that the tension adjusting unit 50a can measure the amount of displacement of the printing medium 10 wound on the feeding roller 10, 0.0 &gt; (m) &lt; / RTI &gt; The dancer roller displacement sensor 54 may be a variety of displacement sensors capable of sensing the amount of displacement of the linear reciprocating motion, and may preferably be a potentiometer, a differential transformer, an eddy current displacement meter, Scale, an optical scale, and a linear scale.
여기서 상기 댄서롤러(55)의 변위량은 공급롤러(10)의 소정 회전 시 댄서롤러(55)의 초기 위치에서 변위가 완료된 위치 사이의 거리가 아닌 댄서롤러(55)의 왕복 운동에 대한 변위량을 누적 합산한 것이며, 이러한 변위량 측정데이터는 상기 제어부(40)로 전달된다.Here, the amount of displacement of the dancer roller 55 is not a distance between the initial position of the dancer roller 55 at the time of the predetermined rotation of the feeding roller 10 and the position where the displacement is completed, but accumulates the amount of displacement with respect to the reciprocating motion of the dancer roller 55 And the displacement amount measurement data is transmitted to the control unit 40. [
한편, 상기 제어부(40)에는 상기 공급롤러(10)에 최대로 권취된 인쇄 매체(m)의 잔여량 데이터와 상기 공급롤러(10)에 인쇄 매체(m)가 최대로 권취된 상태에서 공급롤러(10)의 소정 회전 시, 변위되는 댄서롤러(55)의 변위량 데이터가 인쇄 매체(m)의 잔여량 산정의 기준 데이터로 미리 저장된다. 여기서, 도 2 에서와 같이, 인쇄 매체(m)의 최대 잔여량이 R이라고 할 경우, R=R1-R2(R1 : 공급롤러에 최대로 권취된 인쇄 매체의 반경, R2 : 공급롤러의 반경)의 관계를 이룬다. The control unit 40 receives the remaining amount data of the print medium m wound up to the supply roller 10 and the supply roller 10 in a state in which the print medium m is wound around the supply roller 10 Displacement data of the displaced dancer roller 55 is stored in advance as reference data for calculating the remaining amount of the printing medium m. Here, when the maximum remaining amount of the print medium m is R as shown in Fig. 2, R = R1-R2 (R1: radius of the print medium wound around the feed roller to the maximum, R2: Relationship.
여기서, 상기 제어부(40)는 상기 인쇄 매체의 잔여량 산정의 기준 데이터와 특정 시점에서 공급롤러(10)가 소정 회전할 경우의 댄서롤러(55)의 변위량 데이터를 비교하여 상기 특정 시점에서 공급롤러(10)에 권취된 인쇄 매체(m)의 잔여량을 산정하도록 마련된다.The control unit 40 compares reference data for calculating the remaining amount of the printing medium with displacement amount data of the dancer roller 55 when the feeding roller 10 rotates at a predetermined time, 10 of the printing medium m.
예를 들면, 인쇄 매체(m)가 최대로 권취된 상태에서의 공급롤러(10)의 1회전 시 이에 연동하여 변위되는 댄서롤러(55)의 변위량이 기준데이터로 마련되면 특정 시점(예를 들면 인쇄 매체의 잔여량이 최대 잔여량의 1/2일 경우)에서 공급롤러(10)를 1회전시킬 때 변위되는 댄서롤러(55)의 변위량 데이터가 측정되게 된다.For example, when the amount of displacement of the dancer roller 55 displaced in conjunction with one rotation of the feeding roller 10 in the state where the printing medium m is fully wound is provided as the reference data, The amount of displacement data of the displaced dancer roller 55 is measured when the supply roller 10 makes one revolution in the case where the remaining amount of the printing medium is 1/2 of the maximum remaining amount.
제어부(40)에서는 기 저장된 잔여량 기준 데이터와 특정 시점에서의 댄서롤러(55)의 변위량 측정 데이터를 비례식을 통해 연산하면 특정 시점에서의 인쇄 매체(m)의 잔여량을 산정할 수 있는 것이다. 일반적으로 잔여량 산정 기준 데이터의 댄서롤러(55) 변위량은 최대값을 가지며 인쇄가 어느 정도 이루어져 공급롤러(10)에 권취된 인쇄 매체(m)의 반경이 줄어들게 되면 공급롤러(10)의 1회전을 기준으로 댄서롤러(55)를 지나는 인쇄 매체(m)의 양이 줄어들게 되므로 댄서롤러(55)의 변위량도 상대적으로 감소하게 된다.The control unit 40 can calculate the remaining amount of the print medium m at a specific point of time by calculating the stored remaining amount reference data and the displacement amount measurement data of the dancer roller 55 at a specific point in a proportional manner. Generally, the amount of displacement of the dancer roller 55 in the remaining amount calculation reference data has a maximum value. When the printing is performed to some extent and the radius of the printing medium m wound on the feeding roller 10 is reduced, The amount of the print medium m passing through the dancer roller 55 is reduced as a reference, so that the displacement amount of the dancer roller 55 is also relatively reduced.
정리하면, 본 발명에서는 인쇄 매체의 잔여량이 최대치인 상태에서 공급롤러(10)를 소정 회전시켰을 경우 댄서롤러의 변위량 데이터를 잔여량 산정 기준 데이터로 저장하고, 잔여량 산정 기준 데이터와 특정 시점에서의 공급롤러(10)를 소정 회전시켰을 경우 댄서롤러의 변위량 데이터를 잔여량 산정 기준 데이터와 비례식을 통해 연산함으로써 특정 시점에서 공급롤러(10)에 권취된 인쇄 매체의 잔여량을 산정할 수 있게 되는 것이다. 여기서 잔여량 산정 기준 데이터에서의 공급롤러의 소정 회전과 특정 시점에서의 공급롤러의 소정 회전은 동일하게 설정되어야 하며, 바람직하게는 각각 1회전으로, 더욱 정밀한 잔여량 산정을 위해서는 각각 2회전 이상으로 동일하게 설정할 수도 있다.In other words, in the present invention, when the feeding roller 10 is rotated a predetermined amount with the remaining amount of the print medium being the maximum, the displacement amount data of the dancer roller is stored as the remaining amount calculation reference data, The amount of displacement of the printing medium wound on the feeding roller 10 at a specific point of time can be calculated by calculating the displacement amount data of the dancer roller through the proportional expression and the remaining amount calculation reference data. Here, the predetermined rotation of the feed roller in the remaining amount calculation reference data and the predetermined rotation of the feed roller at a specific point in time are set to be the same, preferably one rotation each, and two more rotations It can also be set.
전술한 설명에서는 인쇄 공정 시작 전 매체의 잔여량을 파악하는 공정이 선행된 후 인쇄 공정이 시작되는 것으로 장치의 구성 및 역할을 기재하였으나, 본 발명은 인쇄 공정 시작 전 뿐만 아니라 인쇄 공정 중에 인쇄 매체의 잔여량을 주기적 또는 실시간적으로 산정함으로써 인쇄 장치의 오류에 대한 효율적인 대응이 구현되며, 관리자에게 인쇄 가능량을 포함한 인쇄 관련 현황에 대한 데이터(예를 들면, 앞으로 인쇄 가능한 양을 미터 단위 또는 이미지 단위 등으로 수치화하여 제공)를 제공함으로써 작업자에 의한 인쇄량 조절이 구현될 수 있으며 이에 의해 전체적인 인쇄 공정의 효율성을 높일 수 있다.In the above description, the configuration and the role of the apparatus have been described by starting the printing process after the process of determining the remaining amount of the medium before the start of the printing process. However, the present invention is not limited to the above- The system can efficiently and efficiently respond to errors of the printing apparatus by calculating the printing periodically or in real time, and it is also possible to provide the manager with data about the printing related status including the printable amount (for example, The control of the printing amount by the operator can be realized, thereby improving the efficiency of the overall printing process.
한편, 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 장치는 인쇄 요구량이 제어부를 통해 산정된 인쇄 매체 잔여량보다 많은 경우 사용자 또는 관리자에게 매체의 보충 또는 교체를 알리는 신호를 출력하는 신호출력부(미도시)의 구성을 추가적으로 포함할 수 있다.Meanwhile, the printing apparatus having the function of calculating the remaining amount of media according to the present invention has a signal output unit (not shown) for outputting a signal informing the user or manager of the supplement or replacement of the medium when the printing demand amount is larger than the remaining amount of printing medium calculated through the control unit May be additionally included.
<매체 잔여량 산정 기능을 구비하는 인쇄 방법>&Lt; Printing Method Having Media Residual Amount Calculation Function &
이하, 도면을 참조하여 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 방법에 관하여 자세히 설명한다. 아울러, 발명의 간결하고 명확한 기재를 위하여 전술한 인쇄 장치의 세부 구성, 잔여량 산정 방식, 제어 프로세스에 대한 구체적 구성 및 동작 설명은 중복을 피하기 위하여 생략하였음을 밝혀둔다.Hereinafter, a printing method having a medium remaining amount calculating function according to the present invention will be described in detail with reference to the drawings. It is to be noted that, for the sake of concise and clear description of the invention, the detailed configuration of the printing apparatus, the remaining amount calculation method, the specific configuration and operation description of the control process are omitted in order to avoid redundancy.
도 3 은 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 방법의 흐름도이며, 도 4 는 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 방법에서 매체 잔여량 산정 단계의 세부 단계를 도시한 흐름도이다.FIG. 3 is a flowchart illustrating a printing method having a function of calculating a remaining amount of media according to the present invention, and FIG. 4 is a flowchart illustrating detailed steps of calculating a remaining amount of media in a printing method having a function of calculating a remaining amount of media according to the present invention.
도 3 및 도 4 를 참조하면, 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 방법은, 인쇄 매체 잔여량 산정의 기준 데이터가 제어부에 저장되는 제1단계(S10); 상기 제어부로 인쇄 요구량이 포함된 인쇄 데이터가 입력되는 제2단계(S20); 상기 제어부에서 공급롤러에 권취된 인쇄 매체의 잔여량을 산정하는 제3단계(S30); 및 상기 제어부에서 상기 제2단계의 인쇄 요구량과 제3단계의 인쇄 매체의 잔여량을 비교하여 인쇄 여부를 판단하는 제4단계(S40); 가 수행됨으로써 구현될 수 있다.Referring to FIGS. 3 and 4, a printing method having a medium remaining amount calculating function according to the present invention includes a first step (S10) of storing reference data for calculating a remaining amount of printing medium in a control unit; A second step (S20) of inputting print data including a print request amount to the control unit; A third step (S30) of calculating a remaining amount of the printing medium wound on the feeding roller by the control unit; And a fourth step (S40) of comparing the print request amount of the second step and the remaining amount of the print medium of the third step in the control unit to determine whether or not printing is to be performed; Can be implemented.
즉, 본 발명에 따른 인쇄 방법은 잔여량 산정의 기준 데이터 저장(S10), 인쇄 데이터 입력(S20), 인쇄 매체의 잔여량 산정(S30), 인쇄 여부 판단(S40)의 과정을 거침으로써 구현된다.That is, the printing method according to the present invention is implemented by a process of storing the reference data for calculating the remaining amount (S10), inputting the printing data (S20), estimating the remaining amount of the printing medium (S30), and determining whether to print (S40).
여기서, 상기 제1단계(S10)의 인쇄 매체 잔여량 산정의 기준 데이터는, 상기 공급롤러에 최대로 권취된 인쇄 매체의 잔여량 데이터와, 상기 공급롤러에 인쇄 매체가 최대로 권취된 상태에서 공급롤러의 소정 회전 시, 공급롤러의 회전에 연동 회전하여 매체의 이송을 담당하되 일정 범위에서 왕복운동을 수행하는 변위롤러(댄서롤러)의 변위량 데이터를 포함한다. Here, the reference data for calculating the remaining amount of the printing medium in the first step (S10) includes data of remaining amount of the printing medium which is wound up to the feeding roller at maximum and data of remaining amount of the printing medium which is wound up to the feeding roller (Dancer roller) that rotates in conjunction with the rotation of the feed roller to perform the conveyance of the medium while performing a reciprocating motion within a certain range.
또한, 상기 제3단계는, 도 4 에서와 같이, 상기 제어부에서 상기 공급롤러를 소정 회전하도록 제어하는 3-1단계(S31); 상기 변위롤러의 변위량을 측정하는 제3-2단계(S32); 및 상기 제1단계의 잔여량 산정 기준 데이터와 상기 제3-2단계의 변위롤러의 변위량 데이터를 비교하는 제3-3단계(S33); 를 포함한다. 여기서, 상기 제3-2단계(S32)는 상기 변위롤러(댄서롤러)에 설치되는 변위량 측정센서에 의해 이루어지며, 상기 변위량 측정센서는 상기 공급롤러의 소정 회전에 의한 상기 변위롤러의 왕복 운동에 대한 변위량을 누적 합산하여 상기 제어부로 전달하도록 마련된다. 또한 제1단계(S10)에서의 인쇄 매체 잔여량 산정의 기준 데이터에 대한 구체적 내용과 제3단계(S30)를 수행하는 구성에 대한 구체적 설명은 전술한 1실시예 및 2실시예와 대응되므로 생략하였음을 밝혀둔다.In the third step, as shown in FIG. 4, step 3-1 (S31) of controlling the feed roller to rotate the feeding roller by a predetermined amount is performed. A third-2 step (S32) of measuring a displacement amount of the displacement roller; And (3) a third step (S33) of comparing the remaining amount calculation reference data of the first step with displacement amount data of the displacement roller of the third-second step; . Here, the 3-2 step (S32) is performed by a displacement amount measuring sensor provided on the displacement roller (dancer roller), and the displacement amount measuring sensor measures the amount of displacement of the displacement roller in the reciprocating motion of the displacement roller Cumulative sum of the displacement amounts to be transferred to the control unit. The detailed contents of the reference data for calculating the remaining amount of print media in the first step S10 and the detailed description of the configuration for performing the third step S30 are omitted because they correspond to the first and second embodiments described above .
인쇄 매체의 잔여량이 산정(S30)된 후 제어부는 인쇄 가능 여부를 판단(S40)하게 되고, 인쇄가 불가능하다고 판단될 경우 상기 제어부는 인쇄 매체의 보충 또는 교체를 알리는 신호를 출력하는 제5단계(S50)를 포함하며, 인쇄가 가능하다고 판단될 경우 인쇄 데이터에 근거한 인쇄를 수행(S60)한다.After the remaining amount of the printing medium is calculated (S30), the control unit determines whether printing is possible or not (S40). If it is determined that printing is not possible, the control unit outputs a signal informing that the printing medium is replenished or replaced S50). If it is determined that printing is possible, printing based on the printing data is performed (S60).
한편, 본 발명은 전술한 인쇄 방법을 수행하는 프로그램이 저장된 컴퓨터로 판독 가능한 기록 매체에 의해서도 구현될 수 있으며, 특히 제어부가 포함하는 분석 및 연산 프로세서, 제어 프로세서, 데이터 저장 장치에 적용되는 매체 잔여량 산정 기능 및 산정된 매체 잔여량에 따라 인쇄 가능 여부를 판단하는 단계(S40)에서의 동작을 제어하는 기능이 구비된 알고리즘, 프로그램이 저장된 기록 매체를 통해 구현될 수 있다.The present invention can also be implemented by a computer-readable recording medium having stored thereon a program for performing the printing method described above, and more particularly, to an analysis and calculation processor, a control processor, An algorithm having a function of controlling the operation in step S40 of determining whether or not printing is possible according to the estimated remaining capacity of the medium, and a recording medium on which the program is stored.
전술한 바와 같이, 본 발명에 따른 매체 잔여량 산정 기능을 구비하는 인쇄 장치 및 방법은, 인쇄 공정 시작 전 공급 롤러에 권취된 인쇄 매체의 잔여량을 파악하는 공정을 수행하여 입력된 인쇄 데이터와 인쇄 매체의 잔여량을 비교한 후, 인쇄 가능 여부를 확인하여 대량의 인쇄 결과물을 인쇄 중에 중단없이 연속적으로 인쇄할 수 있다.As described above, the printing apparatus and the method having the medium remaining amount calculating function according to the present invention perform a process of determining the remaining amount of the printing medium wound on the feeding roller before the start of the printing process, After comparing the remaining amount, it is possible to confirm whether or not the printing is possible, and to continuously print a large amount of the printing result without interruption during printing.
또한, 인쇄 공정 시작 전에 인쇄 매체의 잔여량을 산정함으로써 요구되는 인쇄량에 따라 인쇄 매체의 보충 또는 교체를 관리자가 용이하게 확인하여 불필요한 인쇄 매체의 소모 또는 인쇄 공정 중단이 방지될 수 있다.In addition, by calculating the remaining amount of the printing medium before the start of the printing process, the administrator can easily check the replenishment or replacement of the printing medium according to the required printing amount, thereby unnecessary consumption of the printing medium or interruption of the printing process can be prevented.
이상, 본 발명은 비록 한정된 실시예와 도면에 의해 설명되었으나, 본 발명의 기술적 사상은 이러한 것에 한정되지 않으며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해, 본 발명의 기술적 사상과 하기 될 특허청구범위의 균등범위 내에서 다양한 수정 및 변형 실시가 가능할 것이다.While the present invention has been described with reference to the exemplary embodiments and the drawings, it is to be understood that the technical scope of the present invention is not limited to these embodiments and that various changes and modifications will be apparent to those skilled in the art. Various modifications and variations may be made without departing from the scope of the appended claims.
다양한 종류의 인쇄장치에 광범위하게 사용될 수 있다.And can be widely used in various kinds of printing apparatuses.

Claims (20)

  1. 인쇄 매체가 권취되며 회전에 따라 인쇄 매체를 공급하는 공급롤러;A supply roller that winds the print medium and supplies the print medium along with the rotation;
    상기 공급롤러로부터 공급된 인쇄 매체 상에 인쇄를 수행하는 프린트헤드;A print head for performing printing on the print medium fed from the feed roller;
    상기 프린트헤드로부터 인쇄가 완료된 인쇄 매체가 권취되는 회수롤러; 및A recovery roller on which a printing medium having been printed from the print head is wound; And
    상기 공급롤러와 프린트헤드 및 회수롤러의 구동을 제어하는 제어부; 를 포함하며,A control unit for controlling driving of the feed roller, the print head, and the collection roller; / RTI &gt;
    상기 공급롤러와 프린트헤드 사이에 상기 공급롤러에 권취된 인쇄 매체의 양을 측정하기 위한 변위량 측정유닛; 이 배치되는 것을 특징으로 하는A displacement amount measurement unit for measuring an amount of print medium wound on the feed roller between the feed roller and the print head; Are arranged
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  2. 제1항에 있어서,The method according to claim 1,
    상기 변위량 측정유닛은,The displacement amount measuring unit
    상기 공급롤러의 회전에 연동 회전하여 인쇄 매체의 이송을 담당하되 일측이 가이드 레일 프레임과 결합되어 일정 범위 내에서 운동을 수행하는 변위롤러; 및A displacement roller which rotates in conjunction with the rotation of the feed roller to take charge of the print medium, one side of which is engaged with the guide rail frame to perform movement within a certain range; And
    상기 변위롤러의 변위량을 측정하는 변위량 측정센서; 를 포함하는 것을 특징으로 하는A displacement amount measuring sensor for measuring a displacement amount of the displacement roller; &Lt; RTI ID = 0.0 &gt;
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  3. 제2항에 있어서,3. The method of claim 2,
    상기 변위량 측정유닛은 상기 공급롤러의 소정 회전 시, 상기 가이드 레일 프레임 상에서 변위되는 변위롤러의 변위량을 측정함으로써 공급롤러에 권취된 인쇄 매체의 잔여량을 측정하도록 마련되는 것을 특징으로 하는Wherein the displacement amount measuring unit is arranged to measure the remaining amount of the printing medium wound on the feeding roller by measuring the amount of displacement of the displacement roller displaced on the guide rail frame at a predetermined rotation of the feeding roller
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  4. 제3항에 있어서,The method of claim 3,
    상기 변위량 측정유닛은 상기 공급롤러의 소정 회전 시, 상기 변위량 측정센서에서 측정한 변위롤러의 운동에 대한 변위량을 누적 합산하여 상기 제어부로 전달하는 것을 특징으로 하는Wherein the displacement amount measuring unit cumulatively adds a displacement amount to a motion of the displacement roller measured by the displacement amount measuring sensor at a predetermined rotation of the feed roller and transfers the sum to the control unit
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  5. 제4항에 있어서,5. The method of claim 4,
    상기 제어부에는 상기 공급롤러에 최대로 권취된 인쇄 매체의 잔여량 데이터와 상기 공급롤러에 인쇄 매체가 최대로 권취된 상태에서 공급롤러의 소정 회전 시, 변위되는 변위롤러의 변위량 데이터가 인쇄 매체의 잔여량 산정의 기준 데이터로 저장되는 것을 특징으로 하는The control unit is configured to calculate a remaining amount data of the printing medium which is wound up to the feeding roller and a displacement amount data of the displacement roller which is displaced at a predetermined rotation of the feeding roller in a state where the printing medium is wound around the feeding roller at a maximum, Is stored as reference data of &lt; RTI ID = 0.0 &gt;
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  6. 제5항에 있어서,6. The method of claim 5,
    상기 제어부는 상기 인쇄 매체의 잔여량 산정의 기준 데이터와 특정 시점에서 공급롤러가 소정 회전할 경우의 변위롤러의 변위량 데이터를 비교하여 상기 특정 시점에서 공급롤러에 권취된 인쇄 매체의 잔여량을 산정하도록 마련되는 것을 특징으로 하는The control unit compares the reference data for calculating the remaining amount of the printing medium with the displacement amount data of the displacement roller when the feeding roller makes a predetermined rotation at a specific time and calculates the remaining amount of the printing medium wound on the feeding roller at the specific time Characterized by
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  7. 제2항에 있어서,3. The method of claim 2,
    상기 변위량 측정센서는 포텐셔미터, 차동변압기, 와전류식 변위계, 전자유도식 스케일, 자기식 스케일, 광학식 스케일, 리니어 스케일 중 어느 하나로 마련되는 것을 특징으로 하는Wherein the displacement amount measuring sensor is one of a potentiometer, a differential transformer, an eddy current type displacement meter, an electromagnetic induction scale, a magnetic scale, an optical scale, and a linear scale
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  8. 인쇄 매체가 권취되며 회전에 따라 인쇄 매체를 공급하는 공급롤러;A supply roller that winds the print medium and supplies the print medium along with the rotation;
    상기 공급롤러로부터 공급된 인쇄 매체 상에 인쇄를 수행하는 프린트헤드;A print head for performing printing on the print medium fed from the feed roller;
    상기 프린트헤드로부터 인쇄가 완료된 인쇄 매체가 권취되는 회수롤러; A recovery roller on which a printing medium having been printed from the print head is wound;
    상기 공급롤러와 회수롤러 사이에 이송되는 인쇄 매체의 장력을 일정하게 유지하는 장력조절유닛; 및A tension adjusting unit for maintaining a tension of the printing medium fed between the feeding roller and the collecting roller at a constant level; And
    상기 공급롤러와 프린트헤드, 회수롤러 및 장력조절유닛의 구동을 제어하는 제어부; 를 포함하며,A control unit for controlling driving of the feed roller, the print head, the collection roller, and the tension adjusting unit; / RTI &gt;
    상기 장력조절유닛은 상기 공급롤러에 권취된 인쇄 매체의 양을 측정하기 위한 댄서롤러 변위량 측정센서; 를 포함하는 것을 특징으로 하는The tension adjusting unit includes a dancer roller displacement measuring sensor for measuring an amount of the printing medium wound on the feeding roller; &Lt; RTI ID = 0.0 &gt;
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  9. 제8항에 있어서,9. The method of claim 8,
    상기 댄서롤러 변위량 측정센서는 이송되는 인쇄 매체의 장력을 일정하게 유지시키기 위하여 상기 제어부의 제어에 따라 변위되는 장력조절유닛의 댄서롤러에 설치되는 것을 특징으로 하는Wherein the dancer roller displacement measuring sensor is installed on a dancer roller of a tension adjusting unit which is displaced under the control of the control unit in order to keep the tension of the printing medium being conveyed constant
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  10. 제9항에 있어서,10. The method of claim 9,
    상기 댄서롤러 변위량 측정센서는 상기 공급롤러의 소정 회전 시, 상기 댄서롤러의 변위량을 측정함으로써 공급롤러에 권취된 인쇄 매체의 잔여량을 측정하도록 마련되는 것을 특징으로 하는Wherein the sensor for measuring the displacement of the dancer roller is arranged to measure the remaining amount of the printing medium wound on the feeding roller by measuring the amount of displacement of the dancer roller during a predetermined rotation of the feeding roller
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  11. 제10항에 있어서,11. The method of claim 10,
    상기 댄서롤러 변위량 측정센서는 상기 공급롤러의 소정 회전 시, 상기 댄서롤러의 운동에 대한 변위량을 누적 합산하여 상기 제어부로 전달하는 것을 특징으로 하는Wherein the sensor for measuring the amount of displacement of the dancer roller cumulatively adds the amount of displacement with respect to the motion of the dancer roller during a predetermined rotation of the feeding roller,
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  12. 제11항에 있어서,12. The method of claim 11,
    상기 제어부에는 상기 공급롤러에 최대로 권취된 인쇄 매체의 잔여량 데이터와 상기 공급롤러에 인쇄 매체가 최대로 권취된 상태에서 공급롤러의 소정 회전 시, 변위되는 댄서롤러의 변위량 데이터가 인쇄 매체의 잔여량 산정의 기준 데이터로 저장되는 것을 특징으로 하는The control unit is configured to calculate a remaining amount data of the printing medium that has been wound up to the feeding roller and a displacement amount data of the dancer roller that is displaced at a predetermined rotation of the feeding roller in a state where the printing medium is fully wound around the feeding roller, Is stored as reference data of &lt; RTI ID = 0.0 &gt;
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  13. 제12항에 있어서,13. The method of claim 12,
    상기 제어부는 상기 인쇄 매체의 잔여량 산정의 기준 데이터와 특정 시점에서 공급롤러가 소정 회전할 경우의 댄서롤러의 변위량 데이터를 비교하여 상기 특정 시점에서 공급롤러에 권취된 인쇄 매체의 잔여량을 산정하도록 마련되는 것을 특징으로 하는The controller compares the reference data for calculating the remaining amount of the printing medium with the displacement amount data of the dancer roller when the feeding roller makes a predetermined rotation at a specific time and calculates the remaining amount of the printing medium wound on the feeding roller at the specific time Characterized by
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  14. 제8항에 있어서,9. The method of claim 8,
    상기 댄서롤러 변위량 측정센서는 포텐셔미터, 차동변압기, 와전류식 변위계, 전자유도식 스케일, 자기식 스케일, 광학식 스케일, 리니어 스케일 중 어느 하나로 마련되는 것을 특징으로 하는Wherein the sensor for measuring the displacement of the dancer roller is provided by any one of a potentiometer, a differential transformer, an eddy current type displacement meter, an electromagnetic induction scale, a magnetic scale, an optical scale and a linear scale
    매체 잔여량 산정 기능을 구비하는 인쇄 장치.A printing apparatus having a function of calculating a remaining amount of media.
  15. 인쇄 매체 잔여량 산정의 기준 데이터가 제어부에 저장되는 제1단계;A first step of storing reference data for calculating a remaining amount of print media in a control unit;
    상기 제어부로 인쇄 요구량이 포함된 인쇄 데이터가 입력되는 제2단계;A second step of inputting print data including a print request amount to the control unit;
    상기 제어부에서 공급롤러에 권취된 인쇄 매체의 양을 산정하는 제3단계; 및A third step of calculating an amount of the print medium wound on the feed roller by the control unit; And
    상기 제어부에서 상기 제2단계의 인쇄 요구량과 제3단계의 인쇄 매체의 양을 비교하여 인쇄 여부를 판단하는 제4단계; 를 포함하는 것을 특징으로 하는A fourth step of comparing the amount of the print request of the second step and the amount of the print medium of the third step in the control unit to determine whether or not the print request is to be printed; &Lt; RTI ID = 0.0 &gt;
    매체 잔여량 산정 기능을 구비하는 인쇄 방법.A printing method comprising a function of calculating a remaining amount of media.
  16. 제15항에 있어서,16. The method of claim 15,
    상기 제1단계의 인쇄 매체 잔여량 산정의 기준 데이터는,The reference data for calculating the remaining amount of printing medium in the first step includes:
    상기 공급롤러에 최대로 권취된 인쇄 매체의 잔여량 데이터와,The remaining amount data of the printing medium which is wound up to the feeding roller at the maximum,
    상기 공급롤러에 인쇄 매체가 최대로 권취된 상태에서 공급롤러의 소정 회전 시, 공급롤러의 회전에 연동 회전하여 매체의 이송을 담당하되 일정 범위에서 운동을 수행하는 변위롤러의 변위량 데이터를 포함하는 것을 특징으로 하는And displacement amount data of a displacement roller for performing a movement in a certain range while rotating in conjunction with the rotation of the feed roller during a predetermined rotation of the feed roller in a state where the print medium is fully wound around the feed roller, Featured
    매체 잔여량 산정 기능을 구비하는 인쇄 방법.A printing method comprising a function of calculating a remaining amount of media.
  17. 제16항에 있어서,17. The method of claim 16,
    상기 제3단계는,In the third step,
    상기 제어부에서 상기 공급롤러를 소정 회전하도록 제어하는 3-1단계;(3-1) controlling the feed roller to rotate in a predetermined direction by the control unit;
    상기 변위롤러의 변위량을 측정하는 제3-2단계; 및(3-2) measuring the amount of displacement of the displacement roller; And
    상기 제1단계의 잔여량 산정 기준 데이터와 상기 제3-2단계의 변위롤러의 변위량 데이터를 비교하는 제3-3단계; 를 포함하는 것을 특징으로 하는A third step of comparing the remaining amount calculation reference data of the first step with the displacement amount data of the displacement roller of the third-second step; &Lt; RTI ID = 0.0 &gt;
    매체 잔여량 산정 기능을 구비하는 인쇄 방법.A printing method comprising a function of calculating a remaining amount of media.
  18. 제17항에 있어서,18. The method of claim 17,
    상기 제3-2단계는 상기 변위롤러에 설치되는 변위량 측정센서에 의해 이루어지며, 상기 변위량 측정센서는 상기 공급롤러의 소정 회전에 의한 상기 변위롤러의 운동에 대한 변위량을 누적 합산하여 상기 제어부로 전달하는 것을 특징으로 하는The displacement amount measuring sensor accumulates the amount of displacement of the displacement roller with respect to the movement of the displacement roller by a predetermined rotation of the feed roller and transmits the cumulative amount of displacement to the controller Characterized in that
    매체 잔여량 산정 기능을 구비하는 인쇄 방법.A printing method comprising a function of calculating a remaining amount of media.
  19. 제15항에 있어서.16. The method of claim 15,
    상기 제4단계에서 인쇄가 불가능하다고 판단될 경우, 상기 제어부는 인쇄 매체의 보충 또는 교체를 알리는 신호를 출력하는 제5단계를 추가적으로 포함하는 것을 특징으로 하는And if it is determined that printing is impossible in the fourth step, the control unit may further include a fifth step of outputting a signal informing the supplement or replacement of the printing medium
    매체 잔여량 산정 기능을 구비하는 인쇄 방법.A printing method comprising a function of calculating a remaining amount of media.
  20. 제15항 내지 제19항 중 어느 한 항의 인쇄 방법을 수행하는 프로그램이 저장된 컴퓨터로 판독 가능한 기록 매체.A computer-readable recording medium storing a program for performing the printing method according to any one of claims 15 to 19.
PCT/KR2017/008426 2017-07-31 2017-08-04 Printing apparatus and method having function of calculating remaining amount of medium WO2019027071A1 (en)

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JP2014177320A (en) * 2013-03-14 2014-09-25 Casio Electronics Co Ltd Remaining amount derivation device for rolled recording medium, supply device for rolled recording medium, and remaining amount derivation method and program for rolled recording medium
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