WO2019026451A1 - Transport device - Google Patents

Transport device Download PDF

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Publication number
WO2019026451A1
WO2019026451A1 PCT/JP2018/023325 JP2018023325W WO2019026451A1 WO 2019026451 A1 WO2019026451 A1 WO 2019026451A1 JP 2018023325 W JP2018023325 W JP 2018023325W WO 2019026451 A1 WO2019026451 A1 WO 2019026451A1
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WO
WIPO (PCT)
Prior art keywords
work
transport
chute
workpiece
controller
Prior art date
Application number
PCT/JP2018/023325
Other languages
French (fr)
Japanese (ja)
Inventor
秀樹 高柳
誠 利根川
雄司 小堀
Original Assignee
ソニー株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ソニー株式会社 filed Critical ソニー株式会社
Priority to JP2019533955A priority Critical patent/JP7400469B2/en
Publication of WO2019026451A1 publication Critical patent/WO2019026451A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G11/00Chutes
    • B65G11/08Chutes with discontinuous guiding surfaces, e.g. arranged in zigzag or cascade formation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88Separating or stopping elements, e.g. fingers

Definitions

  • the present technology relates to a transport apparatus that automatically transports a workpiece containing an article.
  • a transfer device for transferring a work as described in, for example, Patent Document 1, a transfer device having a transfer chute for transferring a work which has been sorted and delivered is slid in a chute having an inclination and known. It is done.
  • the conventional transport apparatus When a plurality of workpieces are transported in a row, the conventional transport apparatus is empty because the workpieces which are most downstream in the transport direction are emptied and taken out smoothly. It is necessary to form a gap between the work that has become and the work adjacent to this work.
  • a transport apparatus includes a first chute, a holding mechanism, a lifter, and a controller.
  • the first chute has a conveyance surface which inclines downward in the conveyance direction, and aligns and conveys a plurality of works along the conveyance surface.
  • the holding mechanism is provided in a first area on the transport surface, and has a stopper that stops the first workpiece reaching the first area.
  • the lifter is provided in a second region on the transfer surface, and supports a bottom portion of a second work located upstream of the first work, and the support portion with respect to the transfer surface
  • a drive unit for moving up and down.
  • the controller is configured to be able to output, to the drive unit, a first control signal that raises the support portion and causes the bottom front end of the second workpiece to rise above the transport surface.
  • the first work and the second work can be separated without changing the shape of the work, and it is not necessary to adopt the work whose shape is devised. Therefore, a commercially available work can be used as it is, and the cost can be reduced because the shape of the work is changed.
  • the first work and the second work are separated only by lifting up the lifter. Therefore, in order to separate the first work and the second work, for example, a plurality of stopper mechanisms are not required, and it is sufficient to have only one stopper. This makes it possible to reduce the number of parts when configuring the transport apparatus, and to simplify the apparatus configuration. Therefore, according to the present technology, it is possible to provide a transport apparatus capable of simplifying the apparatus configuration and reducing costs.
  • the controller may generate the first control signal when the first detection unit detects the first work. Thereby, the second work can be lifted up automatically.
  • the controller causes a second control signal to lower the support portion. You may output to the said drive part. Thereby, the second work lifted up by the lifter can automatically reach the first area on the transport surface.
  • the holding mechanism may further include a discharge unit that discharges the first work from the first chute.
  • It may further comprise a second chute disposed below the first chute and transporting the first work discharged by the discharge unit.
  • the support portion may have a non-slip portion provided on a contact surface with the second work.
  • the second workpiece lifted by the lifter is more firmly positioned on the transport surface of the first chute.
  • the second workpiece lifted by the lifter can be more effectively suppressed from coming into contact with the first workpiece by being pressed by the adjacent second workpiece.
  • FIG. 1 is a schematic view schematically showing a configuration of a transfer device according to a first embodiment of the present technology. It is a flowchart which shows the process to conveyance / delivery of the workpiece
  • FIG. 1 is a schematic view schematically showing the configuration of a transfer apparatus according to an embodiment of the present technology.
  • the X-axis, the Y-axis, and the Z-axis indicate three axis directions orthogonal to each other. Further, in the present embodiment, the X and Y axis directions correspond to the horizontal direction, and the Z axis direction corresponds to the vertical direction, which is common to all the drawings in this specification.
  • the transport apparatus 100 includes a first chute 10, a holding mechanism 20, a lifter 30, and a controller 40, as shown in FIG.
  • the first chute 10 is an inclined table (transport lane) having a first end 11 and a second end 12 and having the X-axis direction as a longitudinal direction.
  • the first end 11 is integrally connected to a holding mechanism 20 (stopper 21) described later, and the second end 12 is positioned vertically above the first end 11.
  • the present invention is not limited thereto, and a container in which the stored item is not stored may be used.
  • the workpiece W is not particularly limited as long as the workpiece W can be transported on the transport surface 13.
  • a rectangular tray made of a dumper (a plastic cardboard) or the like is employed.
  • the first chute 10 has a conveyance surface 13 which is inclined downward in the conveyance direction from the second end 12 side toward the stopper 21. That is, the first chute 10 of the present embodiment is configured to be able to transport the plurality of works W from the second end 12 side toward the stopper 21 along the transport surface 13.
  • the transport surface 13 is located upstream of the first region 13a on the side of the stopper 21 (holding mechanism 20) and the transport direction of the workpiece W than the first region 13a, and lifters 30 described later are provided. And a second region 13b.
  • the conveyance surface 13 is configured of, for example, a plurality of rails supporting a part of the bottom surface of the work W, but is not limited thereto, and may be configured of a flat plate supporting the entire bottom surface of the work W. Guide walls (not shown) that prevent the workpiece W from falling off may be provided on both sides of the transport surface 13.
  • the width of the first chute 10 in the Y-axis direction is not particularly limited, but from the viewpoint of suppressing an increase in size of the transport apparatus 100 more than necessary, it is approximately the same as the width of the work W placed on the transport surface 13 preferable. As a result, when a plurality of works W are placed on the conveyance surface 13, the first chute 10 aligns and conveys the works W from the second end 12 side toward the stopper 21.
  • the conveyance system of the work W of the first chute 10 is not particularly limited, and a roller conveyance system in which the work W is conveyed by a plurality of rotatable conveyor rollers, and a slide in which the work W is conveyed by sliding on the conveyance surface 13 A transport scheme may be employed.
  • the transport surface 13 is preferably made of, for example, a material having a low frictional force with respect to the workpiece W such as aluminum.
  • the inclination angle A1 of the first chute 10 from the X-axis direction is typically fixed at a predetermined value, but the invention is not limited thereto. It may be configured to be arbitrarily adjustable as long as it can be transported from the portion 12 to the stopper 21.
  • the holding mechanism 20 has a stopper 21 and a discharge unit (not shown).
  • the holding mechanism 20 is configured to be able to hold the workpiece W in contact with the stopper 21 in the first area 13a.
  • the stopper 21 is a plate-like member connected to the first end 11 of the first chute 10 in the first area 13 a on the conveyance surface 13.
  • the first chute 10 and a second chute 50 described later are integrally connected in the vicinity of the Z-axis direction central portion of the stopper 21.
  • both end portions in the Z-axis direction of the stopper 21 project in the Z-axis direction more than the transport surfaces 13 and 53. Therefore, the stopper 21 of the present embodiment has a function of stopping the work W which has been conveyed from the second end 12 side and reached the first area 13a in the first area 13a.
  • the work W that has reached the first area 13a on the transport surface 13 is taken as a first work W1
  • the work W located in the second area 13b is taken as a second work W2.
  • This is also synonymous in the following description.
  • the shape and size of the stopper 21 can be appropriately determined according to the specification and application of the transfer apparatus 100, and can be plate-like as shown in FIG. 1 as long as the first work W1 having reached the first area 13a can be stopped. It is not limited to the shape.
  • the discharge unit can be, for example, an open / close mechanism provided in the first area 13 a on the transport surface 13 of the first chute 10.
  • an open / close mechanism provided in the first area 13 a on the transport surface 13 of the first chute 10.
  • the discharge unit may be an elevator-type lifting device configured similarly to the lifter 30 described later.
  • the first workpiece W1 in the first area 13a is carried out of the first chute 10 by the elevating device.
  • the lifter 30 is provided upstream of the first area 13 a in the transport direction of the workpiece W, and is movable in the Z-axis direction as shown in FIG. 1.
  • the lifter 30 has the support part 31 and the drive part 32, as shown to the same figure.
  • the support portion 31 is provided in the second area 13 b on the transport surface 13, and is configured to be able to support the bottom portion of the second workpiece W 2 located in the second area 13 b.
  • the shape of the contact surface 31a of the support portion 31 in contact with the second workpiece W2 is typically a flat shape, but is not limited thereto.
  • the shape may be any shape such as a curved shape.
  • the number of support portions 31 may be singular or plural.
  • the support portion 31 is installed between a plurality of rails constituting the transport rail 13 or at a plurality of locations adjacent to each of the plurality of rails.
  • the non-slip part 33 may be provided in the contact surface 31a which contacts the 2nd workpiece
  • the non-slip portion 33 is made of a material whose friction with the second workpiece W2 is high, and is made of, for example, an elastic material such as synthetic rubber.
  • the support part 31 may be the structure by which the contact surface 31a was surface-processed so that the frictional force with 2nd workpiece
  • the drive unit 32 is connected to the support unit 31 and configured to be movable in the Z-axis direction based on an output of the controller 40 described later. Specifically, the drive unit 32 is configured to raise and lower the support unit 31 in the Z-axis direction with respect to the transport surface 13 based on the first and second control signals output from the controller 40. The first and second control signals will be described later.
  • a cylinder type drive mechanism is adopted as the drive unit 32 in the present embodiment.
  • the drive unit 32 is typically an air cylinder type drive mechanism, but is not limited to this, and any form such as a dry cylinder type, a gas cylinder type, an oil cylinder type, etc. may be used.
  • the controller 40 is disposed outside the transport apparatus 100 as shown in FIG.
  • the controller 40 includes, for example, a computer including a CPU (Central Processing Unit) and a memory, and a sequencer such as a PLC (Programmable Logic Controller) or an FPGA (Field-Programmable Gate Array), and controls each part of the transport apparatus 100. Thus, the overall operation of the transfer apparatus 100 is controlled.
  • a computer including a CPU (Central Processing Unit) and a memory
  • a sequencer such as a PLC (Programmable Logic Controller) or an FPGA (Field-Programmable Gate Array
  • the controller 40 generates control signals for controlling the discharge operation of the discharge unit and the elevation operation of the lifter 30 (drive unit 32), and sends these control signals to the drive unit 32 and the holding mechanism 20. It is configured to be able to output.
  • the conveyance device 100 is configured to further include the second chute 50, the first detection unit 60, the second detection unit 70, and the third detection unit 80. Good.
  • the second chute 50 is disposed vertically lower than the first chute 10 and has a third end 51 and a fourth end 52, as shown in FIG.
  • the second chute 50 is an inclined table (transport lane) whose longitudinal direction is the X-axis direction.
  • the third end 51 is integrally connected to the stopper 21, and the fourth end 52 is positioned vertically lower than the third end 51.
  • the second chute 50 has a conveyance surface 53 which is inclined downward in the conveyance direction from the third end 51 side to the fourth end 52. That is, the second chute 50 of the present embodiment is configured to be able to transport the plurality of works W from the third end 51 side toward the fourth end 52 along the transport surface 53.
  • the width of the second chute 50 in the Y-axis direction is not particularly limited, but is preferably about the same as the work W placed on the transport surface 53 from the viewpoint of suppressing an increase in size of the transport device 100 more than necessary.
  • the second chute 50 aligns and conveys the works W from the third end 51 side to the fourth end 52. Become.
  • the conveyance system of the work W of the second chute 50 is not particularly limited, and a roller conveyance system in which the work W is conveyed by a plurality of rotatable conveyor rollers, and a slide in which the work W is conveyed by sliding on the conveyance surface 53 A transport scheme may be employed.
  • the transport surface 53 is preferably made of a material having a low frictional force with respect to the workpiece W, such as aluminum.
  • the inclination angle A2 of the second chute 50 from the X-axis direction is typically fixed to a predetermined value, but the invention is not limited thereto. It may be configured to be arbitrarily adjustable as long as it can be transported from the portion 51 to the fourth end 52.
  • the second chute 50 of the present embodiment is typically configured the same as the first chute 10, the present invention is not limited thereto, and even if the chute (tilt base) is a type different from the first chute 10 Good.
  • the first detection unit 60 is connected to the controller 40 wirelessly or by wire, and is provided in a first area 13 a on the transport surface 13 of the first chute 10.
  • the first detection unit 60 is configured to be capable of detecting the presence or absence of the first work W1 in the first area 13a and whether or not there is a stored item in the first work W1, and sends the controller 40 a detection signal based on the detection result. Output.
  • the first detection unit 60 in the present embodiment for example, a reflective or transmissive photosensor is employed.
  • the transmission type photosensor is adopted for the first detection unit 60
  • the photosensor is constituted by a pair of light receiving elements and light emitting elements, and these are opposed to each other in the Y axis direction via the first work W1.
  • the second detection unit 70 is connected to the controller 40 wirelessly or by wire, and is provided in the second region 13 b on the transport surface 13 of the first chute 10.
  • the second detection unit 70 is configured to be capable of detecting the presence or absence of the second workpiece W2 in the second area 13b, and outputs a detection signal based on the detection result to the controller 40.
  • the second detection unit 70 in the present embodiment for example, a reflective or transmissive photosensor is employed.
  • the photo sensor is composed of a pair of light receiving elements and light emitting elements, and these are opposed to each other in the Y axis direction via the second work W2 Configured
  • the second detection unit 70 typically employs a sensor of the same type as the first detection unit 60, the present invention is not limited to this, and a sensor of a type different from the first detection unit 60 may be employed.
  • the third detection unit 80 is connected to the controller 40 wirelessly or by wire, and is provided on the downstream side of the first and second detection units 60 and 70 in the conveyance direction of the work W vertically above the second chute 50.
  • the third detection unit 80 is configured to be capable of detecting the work W being conveyed along the conveyance surface 53 of the second chute 50, and outputs a detection signal based on the detection result to the controller 40.
  • the third detection unit 80 of the present embodiment typically, transmission sensors of the same type as the first and second detection units 60 and 70 are employed, but the present invention is not limited thereto. Different types of sensors from the units 60 and 70 may be employed.
  • FIG. 2 is a flowchart showing steps up to conveyance / unloading of the work W by the conveyance device 100 of the present embodiment.
  • 3 to 7 are schematic views schematically showing the transfer device 100 in each process.
  • the transfer process of the workpiece W by the transfer apparatus 100 will be described with reference to FIGS. 2 to 7 as appropriate.
  • Step S01 Work transfer
  • a plurality of works W are aligned and transported from the second end 12 side. Then, as shown in FIG. 3, among the workpieces W, the workpiece W (first workpiece W ⁇ b> 1) that has reached the first area 13 a on the transport surface 13 abuts on the stopper 21.
  • Step S02 work detection
  • the first detection unit 60 detects the first workpiece W1 that has reached the first area 13a on the transport surface 13, and outputs a detection signal based on the detection result to the controller 40.
  • the controller 40 generates, based on the output of the first detection unit 60, a first control signal that raises the lifter 30 (drive unit 32) vertically upward. Then, the controller 40 outputs the first control signal to the drive unit 32.
  • Step S03 lifter rise
  • Pattern 1 In response to the output of the first control signal from the controller 40 to the drive unit 32, the lifter 30 (drive unit 32) ascends vertically upward. As a result, as shown in FIG. 4, the second workpiece W2 in contact with the support portion 31 is lifted out of the plurality of workpieces W in the second region 13b.
  • the bottom front end of the second workpiece W 2 in contact with the support portion 31 floats up from the transport surface 13, and the second workpiece W 2 is inclined at a predetermined angle with respect to the transport surface 13.
  • the first work W1 in the first area 13a is separated from the second work W2 inclined with respect to the transport surface 13, and the first work W1 and the second work W2 are separated.
  • a gap G is formed therebetween.
  • the non-slip portion 33 when the non-slip portion 33 is provided on the contact surface 31 a of the support portion 31, the second work W2 lifted by the lifter 30 is more firmly positioned on the transport surface 13. The transport of the second workpiece W2 located upstream of the second workpiece W2 in the transport direction is stopped.
  • the second work W2 lifted by the lifter 30 can be more effectively suppressed from coming into contact with the first work W1 by being pressed by the adjacent second work W2.
  • Pattern 2 In the transport apparatus 100 according to the present embodiment, as shown in FIG. 5, even when there is only one work W on the transport surface 13, the controller 40 outputs the first control signal to the drive unit 32. Thus, the lifter 30 (drive unit 32) ascends vertically upward.
  • Step S04 Determination of Work Content
  • the first detection unit 60 detects a storage item in the first work W1 (NO in S04)
  • the lift of the lifter 30 drive unit 32
  • the first region 13a for example, the first work An operation or the like for picking up a stored item in W1 is performed.
  • the controller 40 when the first detection unit 60 does not detect a storage item in the first work W1 (YES in S04), a detection signal based on the detection result is output to the controller 40. Then, the controller 40 generates a control signal for carrying out the first work W1 from the first chute 10 based on the output of the first detection unit 60, and outputs the control signal to the discharge unit.
  • Step S05 First work unloading and transportation
  • Pattern 1 In response to the control signal being output from the controller 40 to the discharge unit, the discharge unit discharges the first work W1 in which no stored item is stored from the first chute 10 to the second chute 50.
  • the first work W1 carried out to the second chute 50 is conveyed from the third end 51 side toward the fourth end 52 along the conveyance surface 53 of the second chute 50, as shown in FIG. Ru.
  • the third detection unit 80 detects the workpiece W (first workpiece W1) conveyed on the conveyance surface 53 of the second chute 50, and outputs a detection signal based on the detection result to the controller 40.
  • the controller 40 generates a control signal for returning the discharge unit to the home position (origin position) based on the output of the third detection unit 80, and outputs this control signal to the discharge unit.
  • the discharge unit that has performed the operation of discharging the first work W1 in which no stored item is stored from the first chute 10 to the second chute 50 returns to the home position.
  • the second detection unit 70 detects the second workpiece W2 lifted by the lifter 30. At this time, the first work W1 in the first area 13a is not naturally detected by the first detection unit 60. Then, the second detection unit 70 outputs a detection signal based on the detection result to the controller 40.
  • the controller 40 generates a second control signal for lowering the lifter 30 (drive unit 32) vertically downward based on the output of the second detection unit 70. Then, the controller 40 outputs the second control signal to the drive unit 32.
  • the second control signal a zero signal in which the first control signal disappears, or an electric signal (for example, different in polarity) may be employed instead of the first control signal.
  • Pattern 2 In the transport apparatus 100 according to the present embodiment, when the workpiece W is carried out from the first chute 10 to the second chute 50 and there is no workpiece W on the transport surface 13, the controller 40 controls the first and second detection units 60 and 70.
  • the second control signal may be generated in response to not receiving the detection signal, and the second control signal is output to the drive unit 32.
  • Step S06 lifter descent
  • the lifter 30 descends vertically downward.
  • the second workpiece W2 in the second area 13b on the transport surface 13 is transported to the stopper 21 side together with the second workpiece W2 instructed by the support portion 31. Therefore, the second work W2 instructed by the support portion 31 reaches the first area 13a on the transport surface 13, and the second work W2 becomes the first work W1.
  • steps S02 to S07 are repeated until all the works W input to the transfer apparatus 100 are unloaded from the first chute 10 to the second chute 50 (NO in S07).
  • step S05 when all the workpieces W fed into the transport apparatus 100 are carried out from the first chute 10 to the second chute 50 and there is no workpiece W on the transport surface 13 (YES in S07), the controller 40 Then, the second control signal is output to the drive unit 32, whereby the lifter 30 (drive unit 32) descends vertically downward. As a result, the lifter 30 returns to the home position, and the transfer operation of the transfer apparatus 100 is completed.
  • FIG. 8 is a schematic view schematically showing a configuration example of a conventional transfer device.
  • the bottom front end of the second work W2 in contact with the support portion 31 floats up from the transfer surface 13 and the second work W2
  • the lifter 30 lifts the second workpiece W2 so that the second workpiece W2 is inclined at a predetermined angle with respect to the second workpiece W1.
  • the empty first work W1 can be separated from the actual second work W2 without changing the shape of the work W, and a work whose shape is devised like the conventional transport apparatus is adopted. There is no need. Therefore, a commercially available work can be used as it is, and the cost can be reduced because the shape of the work is changed.
  • the empty first work W1 and the actual second work W2 can be separated only by lifting up the lifter 30.
  • the transport apparatus 100 does not require a plurality of stopper mechanisms to separate the empty first workpiece W1 from the actual second workpiece W2 as in the conventional transport apparatus, as shown in FIG. As shown, it is possible to adopt a configuration having only one stopper 21. Therefore, the number of parts can be reduced when configuring the transport apparatus 100, and the apparatus configuration can be simplified.
  • the transport apparatus 100 according to the present technology can execute the following steps in addition to the workpiece transport method described in the first embodiment.
  • the description is abbreviate
  • FIG. 9 is a flowchart showing steps up to conveyance / unloading of the work W by the conveyance device 100 of the present embodiment.
  • the conveyance process of the workpiece W of the conveyance apparatus 100 will be described with reference to FIG. 9 as appropriate.
  • FIG. 10 is a schematic view schematically showing the process of transporting the workpiece W by the transport apparatus 100 of the present embodiment.
  • a plurality of works W are aligned and transported from the second end 12 side.
  • the second workpiece W2 at the most downstream side in the transport direction of the workpieces W abuts on the lifter 30.
  • the lifter 30 of this embodiment differs from the first embodiment in that the state in which the contact surface 31 a of the support portion 31 is positioned vertically above the transport surface 13 is the home position (initial position). That is, in the present embodiment, the work W is transported along the transport surface 13 after the lifter 30 is lifted in advance.
  • Step S12 work detection
  • the second detection unit 70 detects the second workpiece W2 that has reached the lifter 30 (support unit 31) from the second end 12 side, and outputs a detection signal based on the detection result to the controller 40.
  • the controller 40 generates a second control signal for lowering the lifter 30 (drive unit 32) vertically downward based on the output of the second detection unit 70. Then, the controller 40 outputs the second control signal to the drive unit 32.
  • Step S13 lifter descent
  • the lifter 30 descends vertically downward.
  • the second workpiece W2 in the second area 13b on the transport surface 13 is transported to the stopper 21 side together with the second workpiece W2 instructed by the support portion 31.
  • the second workpiece W2 instructed by the support portion 31 reaches the first area 13a on the transport surface 13 and abuts on the stopper 21 (see FIG. 3).
  • the work W that has reached the first area 13a once contacts the lifter 30 in the previous step S11.
  • the impact applied to the workpiece W reaching the first area 13a is lessened than the non-stop contact with the stopper 21 from the second end 12 side, and not only the workpiece W but also the workpiece W is accommodated. Deformation and breakage of stored items are effectively suppressed.
  • the lifter 30 in the transport device 100 is a lifting device that moves in the Z-axis direction, but is not limited to this, and is a flap-type sliding bottom plate or the like configured to be rotatable around the Y-axis It is also good.
  • the second workpiece W2 on the most downstream side in the transport direction is lifted up by the lifter 30 among the plurality of second workpieces W2.
  • the second work W2 located upstream of the second work W2 in the transport direction may be lifted up.
  • the present technology can also be configured as follows.
  • a first chute having a transport surface inclined downward in the transport direction and aligning and transporting a plurality of works along the transport surface;
  • a holding mechanism provided in a first area on the transport surface and having a stopper for stopping the first workpiece reaching the first area;
  • a support portion provided in a second area on the transfer surface and supporting a bottom portion of a second work located upstream of the first work, and a drive portion for moving the support portion up and down with respect to the transfer surface
  • a lifter having A controller comprising: a controller configured to output a first control signal for raising the support portion to cause the bottom front end of the second workpiece to rise from the transport surface to the drive portion.
  • the holding mechanism further includes a discharge unit that discharges the first work from the first chute.
  • a transport apparatus further comprising: a second chute disposed below the first chute and transporting the first work discharged by the discharge unit.
  • the above-mentioned support part has a non-slip part provided in a contact surface with the above-mentioned 2nd work.

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Abstract

A transport device according to one embodiment of the present technique has a first chute, a holding mechanism, a lifter, and a controller. The first chute has a transport surface sloping downward in a transport direction and transports in an aligned manner a plurality of workpieces along the transport surface. The holding mechanism has a stopper which is provided in a first region on the transport surface and which stops a first workpiece having arrived in the first region. The lifter has: a support section provided in a second region on the transport surface and supporting the bottom of a second workpiece located upstream of the first workpiece; and a drive section for lifting and lowering the support section relative to the transport surface. The controller is configured so as to be capable of outputting to the drive section a first control signal which lifts the support section to move the front end of the bottom of the second workpiece upward from the transport surface.

Description

搬送装置Transport device
 本技術は、物品の入ったワークを自動的に搬送する搬送装置に関する。 The present technology relates to a transport apparatus that automatically transports a workpiece containing an article.
 従来、ワークを搬送する搬送装置として、例えば特許文献1に記載されているように、仕分けて送出されたワークを、傾きを有するシュート内を滑らせて搬送する搬送用シュートを有する搬送装置が知られている。 Conventionally, as a transfer device for transferring a work, as described in, for example, Patent Document 1, a transfer device having a transfer chute for transferring a work which has been sorted and delivered is slid in a chute having an inclination and known. It is done.
特開2004-250224号公報Japanese Patent Application Publication No. 2004-250224
 従来の搬送装置は、複数のワークが一列に整列した状態で搬送される場合、最も搬送方向下流側のワークが空になって搬出される際に、空のワークを円滑に搬出させるため、空になったワークとこのワークに隣接するワークとの間に隙間を形成する必要がある。 When a plurality of workpieces are transported in a row, the conventional transport apparatus is empty because the workpieces which are most downstream in the transport direction are emptied and taken out smoothly. It is necessary to form a gap between the work that has become and the work adjacent to this work.
 しかしながら、上記したような隙間を形成するためには、複数のストッパを搬送装置に設ける必要があり、装置構成が複雑化してしまう課題がある。また、ワークの形状をストッパの構成に合わせて変更しなければいけない場合があり、ワークの形状を変更するコストがかさむ課題もある。 However, in order to form the gap as described above, it is necessary to provide a plurality of stoppers in the transport device, and there is a problem that the device configuration becomes complicated. In addition, the shape of the work may have to be changed in accordance with the configuration of the stopper, and there is also a problem that the cost of changing the shape of the work is increased.
 以上のような事情に鑑み、本技術の目的は、装置構成が簡素化され、低コスト化が可能な搬送装置を提供することにある。 In view of the circumstances as described above, it is an object of the present technology to provide a transport apparatus whose apparatus configuration is simplified and cost can be reduced.
 上記目的を達成するため、本技術の一形態に係る搬送装置は、第1のシュートと、保持機構と、リフターと、コントローラとを有する。
 上記第1のシュートは、搬送方向に下り傾斜する搬送面を有し、上記搬送面に沿って複数のワークを整列搬送する。
 上記保持機構は、上記搬送面上の第1の領域に設けられ、上記第1の領域に到達した第1のワークを停止させるストッパを有する。
 上記リフターは、上記搬送面上の第2の領域に設けられ上記第1のワークよりも上流に位置する第2のワークの底部を支持する支持部と、上記支持部を上記搬送面に対して昇降させる駆動部とを有する。
 上記コントローラは、上記支持部を上昇させて上記第2のワークの底部前端を上記搬送面から浮上させる第1の制御信号を上記駆動部へ出力することが可能に構成されている。
In order to achieve the above object, a transport apparatus according to an embodiment of the present technology includes a first chute, a holding mechanism, a lifter, and a controller.
The first chute has a conveyance surface which inclines downward in the conveyance direction, and aligns and conveys a plurality of works along the conveyance surface.
The holding mechanism is provided in a first area on the transport surface, and has a stopper that stops the first workpiece reaching the first area.
The lifter is provided in a second region on the transfer surface, and supports a bottom portion of a second work located upstream of the first work, and the support portion with respect to the transfer surface And a drive unit for moving up and down.
The controller is configured to be able to output, to the drive unit, a first control signal that raises the support portion and causes the bottom front end of the second workpiece to rise above the transport surface.
 この構成によれば、ワークの形状を変更せずとも第1のワークと第2のワークとを離間させることが可能となり、形状が工夫されたワークを採用する必要がなくなる。従って、市販のワークをそのまま用いることができ、ワークの形状を変更するためコストを削減することができる。 According to this configuration, the first work and the second work can be separated without changing the shape of the work, and it is not necessary to adopt the work whose shape is devised. Therefore, a commercially available work can be used as it is, and the cost can be reduced because the shape of the work is changed.
 また、上記構成によれば、リフターをリフトアップさせるだけで第1のワークと第2のワークとが離間する。よって、第1のワークと第2のワークとを離間させるために、例えば複数のストッパ機構を必要とせず、ストッパを1つだけ有する構成でよいものとなる。これにより、搬送装置を構成する上で部品点数を少なくすることができ、装置構成を簡素化することが可能となる。従って、本技術により、装置構成が簡素化され、低コスト化が可能な搬送装置を提供することができる。 Further, according to the above configuration, the first work and the second work are separated only by lifting up the lifter. Therefore, in order to separate the first work and the second work, for example, a plurality of stopper mechanisms are not required, and it is sufficient to have only one stopper. This makes it possible to reduce the number of parts when configuring the transport apparatus, and to simplify the apparatus configuration. Therefore, according to the present technology, it is possible to provide a transport apparatus capable of simplifying the apparatus configuration and reducing costs.
 上記第1の領域における上記第1のワークの有無を検出する第1の検出部をさらに具備し、
 上記コントローラは、上記第1の検出部が上記第1のワークを検出したときに、上記第1の制御信号を生成してもよい。
 これにより、第2のワークを自動的にリフトアップすることができる。
It further comprises a first detection unit for detecting the presence or absence of the first work in the first area,
The controller may generate the first control signal when the first detection unit detects the first work.
Thereby, the second work can be lifted up automatically.
 上記第2の領域における上記第2のワークの有無を検出する第2の検出部をさらに具備し、
 上記コントローラは、上記第1の検出部が上記第1のワークを検出せず、上記第2の検出部が上記第2のワークを検出したとき、上記支持部を下降させる第2の制御信号を上記駆動部へ出力してもよい。
 これにより、リフターにリフトアップされている第2のワークを、自動的に搬送面上の第1の領域に到達させることができる。
It further comprises a second detection unit for detecting the presence or absence of the second work in the second area,
When the first detection unit does not detect the first work and the second detection unit detects the second work, the controller causes a second control signal to lower the support portion. You may output to the said drive part.
Thereby, the second work lifted up by the lifter can automatically reach the first area on the transport surface.
 上記保持機構は、上記第1のワークを上記第1のシュートから排出する排出ユニットをさらに有してもよい。 The holding mechanism may further include a discharge unit that discharges the first work from the first chute.
 上記第1のシュートの下方に配置され、上記排出ユニットにより排出された上記第1のワークを搬送する第2のシュートをさらに具備してもよい。 It may further comprise a second chute disposed below the first chute and transporting the first work discharged by the discharge unit.
 上記支持部は、上記第2のワークとの接触面に設けられた滑り止め部を有してもよい。 The support portion may have a non-slip portion provided on a contact surface with the second work.
 この構成によれば、リフターに持ち上げられた第2ワークが、第1シュートの搬送面上においてより強固に位置決めされる。これにより、リフターに持ち上げられた第2ワークが、隣接する第2ワークに押圧されることで第1ワークに当接することをより効果的に抑制することができる。 According to this configuration, the second workpiece lifted by the lifter is more firmly positioned on the transport surface of the first chute. As a result, the second workpiece lifted by the lifter can be more effectively suppressed from coming into contact with the first workpiece by being pressed by the adjacent second workpiece.
 以上のように、本技術によれば、装置構成が簡素化され、低コスト化が可能な搬送装置を提供することができる。なお、上記の効果は必ずしも限定的なものではなく、上記の効果とともに、又は、上記の効果に代えて、本明細書に示されたいずれかの効果又は本明細書から把握され得る他の効果が奏されてもよい。 As described above, according to the present technology, it is possible to provide a transport apparatus capable of simplifying the apparatus configuration and reducing costs. Note that the above effects are not necessarily limited, and, along with the above effects, or in place of the above effects, any of the effects shown in the present specification or other effects that can be grasped from the present specification May be played.
本技術の第1の実施形態に係る搬送装置の構成を簡略的に示す模式図である。FIG. 1 is a schematic view schematically showing a configuration of a transfer device according to a first embodiment of the present technology. 上記搬送装置によるワークの搬送/搬出までの工程を示すフローチャートである。It is a flowchart which shows the process to conveyance / delivery of the workpiece | work by the said conveying apparatus. 上記工程のうち、一工程での搬送装置を簡略的に示す模式図である。It is a schematic diagram which briefly shows the conveying apparatus in one process among the said processes. 上記工程のうち、一工程での搬送装置を簡略的に示す模式図である。It is a schematic diagram which briefly shows the conveying apparatus in one process among the said processes. 上記工程のうち、一工程での搬送装置を簡略的に示す模式図である。It is a schematic diagram which briefly shows the conveying apparatus in one process among the said processes. 上記工程のうち、一工程での搬送装置を簡略的に示す模式図である。It is a schematic diagram which briefly shows the conveying apparatus in one process among the said processes. 上記工程のうち、一工程での搬送装置を簡略的に示す模式図である。It is a schematic diagram which briefly shows the conveying apparatus in one process among the said processes. 従来の搬送装置の構成例を簡略的に示す模式図である。It is a schematic diagram which shows the structural example of the conventional conveying apparatus in a simplification. 本技術の第2の実施形態に係る搬送装置によるワークの搬送/搬出までの工程を示すフローチャートである。It is a flow chart which shows a process to conveyance / delivery of a work by a conveyance device concerning a 2nd embodiment of this art. 上記実施形態に係る搬送装置がワークを搬送する工程を簡略的に示す模式図である。It is a schematic diagram which shows simply the process which the conveyance apparatus which concerns on the said embodiment conveys a workpiece | work.
 以下、本技術に係る実施形態を、図面を参照しながら説明する。 Hereinafter, embodiments according to the present technology will be described with reference to the drawings.
 <第1の実施形態>
 図1は、本技術の一形態に係る搬送装置の構成を簡略的に示す模式図である。なお、図においてX軸、Y軸及びZ軸は、相互に直交する3軸方向を示している。また、本実施形態では、X及びY軸方向は水平方向、Z軸方向は鉛直方向に相当し、本明細書の全図において共通である。
First Embodiment
FIG. 1 is a schematic view schematically showing the configuration of a transfer apparatus according to an embodiment of the present technology. In the drawings, the X-axis, the Y-axis, and the Z-axis indicate three axis directions orthogonal to each other. Further, in the present embodiment, the X and Y axis directions correspond to the horizontal direction, and the Z axis direction corresponds to the vertical direction, which is common to all the drawings in this specification.
 [搬送装置の構成]
 搬送装置100は、図1に示すように、第1シュート10と、保持機構20と、リフター30と、コントローラ40と、を有する。
[Configuration of transport device]
The transport apparatus 100 includes a first chute 10, a holding mechanism 20, a lifter 30, and a controller 40, as shown in FIG.
 (第1シュート)
 第1シュート10は、図1に示すように、第1端部11と第2端部12とを有し、X軸方向を長手方向とする傾斜台(搬送レーン)である。第1端部11は後述する保持機構20(ストッパ21)と一体的に接続され、第2端部12は第1端部11よりも鉛直上方に位置する。これにより、第1シュート10に任意のワークWが載置された場合に、このワークWが自重により第2端部12側からストッパ21に向かって搬送されるものとなる(図3参照)。
(1st shoot)
As shown in FIG. 1, the first chute 10 is an inclined table (transport lane) having a first end 11 and a second end 12 and having the X-axis direction as a longitudinal direction. The first end 11 is integrally connected to a holding mechanism 20 (stopper 21) described later, and the second end 12 is positioned vertically above the first end 11. Thus, when an arbitrary work W is placed on the first chute 10, the work W is transported from the second end 12 side toward the stopper 21 by its own weight (see FIG. 3).
 本実施形態の搬送装置100に投入されるワークWには、典型的には収納物が収納されるがこれに限られず、収納物が収納されていない容器であってもよい。ワークWは、搬送面13を搬送可能なものであれば特に限定されないが、例えば、ダンプラ(プラスチック製のダンボール)からなる矩形状のトレイ等が採用される。 Although a stored item is typically stored in the workpiece W input to the transfer device 100 of the present embodiment, the present invention is not limited thereto, and a container in which the stored item is not stored may be used. The workpiece W is not particularly limited as long as the workpiece W can be transported on the transport surface 13. For example, a rectangular tray made of a dumper (a plastic cardboard) or the like is employed.
 また、第1シュート10は、第2端部12側からストッパ21へ向かう搬送方向に下り傾斜する搬送面13を有する。即ち、本実施形態の第1シュート10は、搬送面13に沿って複数のワークWを第2端部12側からストッパ21へ向けて搬送可能に構成される。 Further, the first chute 10 has a conveyance surface 13 which is inclined downward in the conveyance direction from the second end 12 side toward the stopper 21. That is, the first chute 10 of the present embodiment is configured to be able to transport the plurality of works W from the second end 12 side toward the stopper 21 along the transport surface 13.
 搬送面13は、図1に示すように、ストッパ21(保持機構20)側の第1領域13aと、第1領域13aよりもワークWの搬送方向上流に位置し、後述するリフター30が設けられる第2領域13bとを有する。搬送面13は、例えば、ワークWの底面の一部を支持する複数本のレールで構成されるが、これに限られず、ワークWの底面全域を支持する平板で構成されてもよい。搬送面13の両側部には、ワークWの脱落を阻止するガイド壁(図示略)が設けられてもよい。 As shown in FIG. 1, the transport surface 13 is located upstream of the first region 13a on the side of the stopper 21 (holding mechanism 20) and the transport direction of the workpiece W than the first region 13a, and lifters 30 described later are provided. And a second region 13b. The conveyance surface 13 is configured of, for example, a plurality of rails supporting a part of the bottom surface of the work W, but is not limited thereto, and may be configured of a flat plate supporting the entire bottom surface of the work W. Guide walls (not shown) that prevent the workpiece W from falling off may be provided on both sides of the transport surface 13.
 第1シュート10のY軸方向の幅は特に限定されないが、搬送装置100の必要以上の大型化を抑制する観点から、搬送面13に載置されるワークWの幅と同程度であることが好ましい。これにより、第1シュート10は、搬送面13に複数のワークWが載置された場合に、これらのワークWを第2端部12側からストッパ21へ向けて整列搬送するものとなる。 The width of the first chute 10 in the Y-axis direction is not particularly limited, but from the viewpoint of suppressing an increase in size of the transport apparatus 100 more than necessary, it is approximately the same as the width of the work W placed on the transport surface 13 preferable. As a result, when a plurality of works W are placed on the conveyance surface 13, the first chute 10 aligns and conveys the works W from the second end 12 side toward the stopper 21.
 第1シュート10のワークWの搬送方式は特に限定されず、複数の回転可能なコンベアローラによりワークWを搬送するローラ搬送方式や、搬送面13上を滑らせることによりワークWを搬送する摺動搬送方式が採用されてもよい。この場合、搬送面13は、例えばアルミニウム等のワークWに対して摩擦力の低い材料から構成されることが好ましい。 The conveyance system of the work W of the first chute 10 is not particularly limited, and a roller conveyance system in which the work W is conveyed by a plurality of rotatable conveyor rollers, and a slide in which the work W is conveyed by sliding on the conveyance surface 13 A transport scheme may be employed. In this case, the transport surface 13 is preferably made of, for example, a material having a low frictional force with respect to the workpiece W such as aluminum.
 さらに、本実施形態に係る搬送装置100では、典型的には第1シュート10のX軸方向からの傾斜角A1が所定の値に固定されるが、これに限られず、ワークWを第2端部12からストッパ21へ向けて搬送可能であれば任意に調整可能に構成されてもよい。 Furthermore, in the transport apparatus 100 according to the present embodiment, the inclination angle A1 of the first chute 10 from the X-axis direction is typically fixed at a predetermined value, but the invention is not limited thereto. It may be configured to be arbitrarily adjustable as long as it can be transported from the portion 12 to the stopper 21.
 (保持機構)
 保持機構20は、ストッパ21と、排出ユニット(図示略)とを有する。保持機構20は、第1領域13a内においてストッパ21に当接しているワークWを保持可能に構成される。
(Retention mechanism)
The holding mechanism 20 has a stopper 21 and a discharge unit (not shown). The holding mechanism 20 is configured to be able to hold the workpiece W in contact with the stopper 21 in the first area 13a.
 ストッパ21は、搬送面13上の第1領域13aにおいて、第1シュート10の第1端部11に接続された板状部材である。本実施形態では、図1に示すように第1シュート10と後述する第2シュート50とがストッパ21のZ軸方向中央部付近に一体的に接続される。 The stopper 21 is a plate-like member connected to the first end 11 of the first chute 10 in the first area 13 a on the conveyance surface 13. In the present embodiment, as shown in FIG. 1, the first chute 10 and a second chute 50 described later are integrally connected in the vicinity of the Z-axis direction central portion of the stopper 21.
 これにより、搬送装置100は、同図に示すように、ストッパ21のZ軸方向両端部が搬送面13,53よりもZ軸方向に突出する構成となる。従って、本実施形態のストッパ21は、第2端部12側から搬送され、第1領域13aに到達したワークWを第1領域13a内で停止させる機能を有する。 As a result, as shown in the figure, in the transport apparatus 100, both end portions in the Z-axis direction of the stopper 21 project in the Z-axis direction more than the transport surfaces 13 and 53. Therefore, the stopper 21 of the present embodiment has a function of stopping the work W which has been conveyed from the second end 12 side and reached the first area 13a in the first area 13a.
 なお、本実施形態では、搬送面13上の第1領域13aに到達したワークWを第1ワークW1とし、第2領域13b内に位置するワークWを第2ワークW2とする。これは以下の説明においても同義とする。 In the present embodiment, the work W that has reached the first area 13a on the transport surface 13 is taken as a first work W1, and the work W located in the second area 13b is taken as a second work W2. This is also synonymous in the following description.
 ストッパ21の形状や大きさは、搬送装置100の仕様及び用途に応じて適宜決定可能であり、第1領域13aに到達した第1ワークW1を停止可能であれば図1に示すような板状形状に限定されるものではない。 The shape and size of the stopper 21 can be appropriately determined according to the specification and application of the transfer apparatus 100, and can be plate-like as shown in FIG. 1 as long as the first work W1 having reached the first area 13a can be stopped. It is not limited to the shape.
 排出ユニットは、例えば、第1シュート10の搬送面13上の第1領域13aに設けられた開閉機構とすることができる。この場合、開閉機構が開状態となることによって、第1シュート10から第2シュート50に通じるパスが形成される。これにより、第1領域13a内の第1ワークW1が自重により落下し、第1シュート10から搬出(排出)される。 The discharge unit can be, for example, an open / close mechanism provided in the first area 13 a on the transport surface 13 of the first chute 10. In this case, when the open / close mechanism is in the open state, a path from the first chute 10 to the second chute 50 is formed. As a result, the first work W1 in the first area 13a drops by its own weight and is discharged (discharged) from the first chute 10.
 あるいは、排出ユニットは、後述するリフター30と同様に構成されたエレベータ式の昇降装置であってもよい。この場合、第1領域13a内の第1ワークW1が当該昇降装置により第1シュート10から搬出される。 Alternatively, the discharge unit may be an elevator-type lifting device configured similarly to the lifter 30 described later. In this case, the first workpiece W1 in the first area 13a is carried out of the first chute 10 by the elevating device.
 (リフター)
 リフター30は、第1領域13aよりもワークWの搬送方向上流側に設けられ、図1に示すように、Z軸方向に移動可能に構成される。リフター30は、同図に示すように、支持部31と駆動部32とを有する。
(Lifter)
The lifter 30 is provided upstream of the first area 13 a in the transport direction of the workpiece W, and is movable in the Z-axis direction as shown in FIG. 1. The lifter 30 has the support part 31 and the drive part 32, as shown to the same figure.
 支持部31は、搬送面13上の第2領域13bに設けられ、第2領域13bに位置する第2ワークW2の底部を支持可能に構成される。支持部31の第2ワークW2に接触する接触面31aの形状は典型的には平面形状であるが、これに限られず、例えば曲面形状等その形状は問わない。支持部31の数は、単数でもよいし、複数であってもよい。例えば、支持部31は、搬送レール13を構成する複数のレール間、あるいは、これら複数のレール各々に隣接する複数個所にそれぞれ設置される。 The support portion 31 is provided in the second area 13 b on the transport surface 13, and is configured to be able to support the bottom portion of the second workpiece W 2 located in the second area 13 b. The shape of the contact surface 31a of the support portion 31 in contact with the second workpiece W2 is typically a flat shape, but is not limited thereto. For example, the shape may be any shape such as a curved shape. The number of support portions 31 may be singular or plural. For example, the support portion 31 is installed between a plurality of rails constituting the transport rail 13 or at a plurality of locations adjacent to each of the plurality of rails.
 また、本実施形態の支持部31は、第2領域13b内の第2ワークW2に接触する接触面31aに滑り止め部33が設けられていてもよい。滑り止め部33は、第2ワークW2との摩擦力が高くなる材料からなり、例えば合成ゴム等の弾性材料から構成される。あるいは、支持部31は、第2ワークW2との摩擦力が大きくなるように、接触面31aが表面加工された構成であってもよい。 Moreover, the non-slip part 33 may be provided in the contact surface 31a which contacts the 2nd workpiece | work W2 in 2nd area | region 13 b in the support part 31 of this embodiment. The non-slip portion 33 is made of a material whose friction with the second workpiece W2 is high, and is made of, for example, an elastic material such as synthetic rubber. Or the support part 31 may be the structure by which the contact surface 31a was surface-processed so that the frictional force with 2nd workpiece | work W2 may become large.
 駆動部32は、支持部31に接続され、後述するコントローラ40の出力に基づき、Z軸方向に移動可能に構成される。具体的には、駆動部32は、コントローラ40から出力される第1及び第2制御信号に基づき、支持部31を搬送面13に対してZ軸方向に昇降させるように構成される。第1及び第2制御信号については後述する。 The drive unit 32 is connected to the support unit 31 and configured to be movable in the Z-axis direction based on an output of the controller 40 described later. Specifically, the drive unit 32 is configured to raise and lower the support unit 31 in the Z-axis direction with respect to the transport surface 13 based on the first and second control signals output from the controller 40. The first and second control signals will be described later.
 本実施形態の駆動部32としては、例えばシリンダ式の駆動機構が採用される。この場合、駆動部32は、典型的にはエアシリンダ式の駆動機構であるがこれに限られず、ドライシリンダ式、ガスシリンダ式、オイルシリンダ式等、その形式は問わない。 For example, a cylinder type drive mechanism is adopted as the drive unit 32 in the present embodiment. In this case, the drive unit 32 is typically an air cylinder type drive mechanism, but is not limited to this, and any form such as a dry cylinder type, a gas cylinder type, an oil cylinder type, etc. may be used.
 (コントローラ)
 コントローラ40は、図1に示すように、搬送装置100の外部に配置される。コントローラ40は、例えば、CPU(Central Processing Unit)及びメモリを含むコンピュータや、PLC(Programmable Logic Controller)又はFPGA(Field-Programmable Gate Array)等のシーケンサにより構成され、搬送装置100の各部を制御することにより、搬送装置100の全体の動作を制御する。
(controller)
The controller 40 is disposed outside the transport apparatus 100 as shown in FIG. The controller 40 includes, for example, a computer including a CPU (Central Processing Unit) and a memory, and a sequencer such as a PLC (Programmable Logic Controller) or an FPGA (Field-Programmable Gate Array), and controls each part of the transport apparatus 100. Thus, the overall operation of the transfer apparatus 100 is controlled.
 具体的には、コントローラ40は、排出ユニットの搬出動作や、リフター30(駆動部32)の昇降動作の制御するための制御信号を生成し、これらの制御信号を駆動部32及び保持機構20に出力可能に構成される。 Specifically, the controller 40 generates control signals for controlling the discharge operation of the discharge unit and the elevation operation of the lifter 30 (drive unit 32), and sends these control signals to the drive unit 32 and the holding mechanism 20. It is configured to be able to output.
 本実施形態の搬送装置100は、図1に示すように、第2シュート50と、第1検出部60と、第2検出部70と、第3検出部80とをさらに有する構成であってもよい。 As shown in FIG. 1, the conveyance device 100 according to the present embodiment is configured to further include the second chute 50, the first detection unit 60, the second detection unit 70, and the third detection unit 80. Good.
 (第2シュート)
 第2シュート50は、図1に示すように、第1シュート10よりも鉛直下方に配置され、第3端部51と第4端部52とを有する。第2シュート50は、X軸方向を長手方向とする傾斜台(搬送レーン)である。
(2nd shoot)
The second chute 50 is disposed vertically lower than the first chute 10 and has a third end 51 and a fourth end 52, as shown in FIG. The second chute 50 is an inclined table (transport lane) whose longitudinal direction is the X-axis direction.
 第3端部51はストッパ21と一体的に接続され、第4端部52は第3端部51よりも鉛直下方に位置する。これにより、排出ユニットにより第1シュート10から排出されたワークWが載置された場合に、当該ワークWが自重により第3端部51側から第4端部52に向かって搬送されるものとなる。 The third end 51 is integrally connected to the stopper 21, and the fourth end 52 is positioned vertically lower than the third end 51. Thus, when the work W discharged from the first chute 10 by the discharge unit is placed, the work W is transported from the third end 51 side toward the fourth end 52 by its own weight. Become.
 また、第2シュート50は、第3端部51側から第4端部52へ向かう搬送方向に下り傾斜する搬送面53を有する。即ち、本実施形態の第2シュート50は、搬送面53に沿って複数のワークWを第3端部51側から第4端部52へ向けて搬送可能に構成される。 Further, the second chute 50 has a conveyance surface 53 which is inclined downward in the conveyance direction from the third end 51 side to the fourth end 52. That is, the second chute 50 of the present embodiment is configured to be able to transport the plurality of works W from the third end 51 side toward the fourth end 52 along the transport surface 53.
 第2シュート50のY軸方向の幅は特に限定されないが、搬送装置100の必要以上の大型化を抑制する観点から、搬送面53に載置されるワークWと同程度であることが好ましい。これにより、第2シュート50は、搬送面53に複数のワークWが載置された場合に、これらのワークWを第3端部51側から第4端部52へ向けて整列搬送するものとなる。 The width of the second chute 50 in the Y-axis direction is not particularly limited, but is preferably about the same as the work W placed on the transport surface 53 from the viewpoint of suppressing an increase in size of the transport device 100 more than necessary. Thus, when the plurality of works W are placed on the conveyance surface 53, the second chute 50 aligns and conveys the works W from the third end 51 side to the fourth end 52. Become.
 第2シュート50のワークWの搬送方式は特に限定されず、複数の回転可能なコンベアローラによりワークWを搬送するローラ搬送方式や、搬送面53上を滑らせることによりワークWを搬送する摺動搬送方式が採用されてもよい。この場合、搬送面53は、例えばアルミニウム等のワークWに対して摩擦力の低い材料から構成されることが好ましい。 The conveyance system of the work W of the second chute 50 is not particularly limited, and a roller conveyance system in which the work W is conveyed by a plurality of rotatable conveyor rollers, and a slide in which the work W is conveyed by sliding on the conveyance surface 53 A transport scheme may be employed. In this case, the transport surface 53 is preferably made of a material having a low frictional force with respect to the workpiece W, such as aluminum.
 また、本実施形態に係る搬送装置100では、典型的には第2シュート50のX軸方向からの傾斜角A2が所定の値に固定されるが、これに限られず、ワークWを第3端部51から第4端部52へ向けて搬送可能であれば任意に調整可能に構成されてもよい。 In addition, in the transport apparatus 100 according to the present embodiment, the inclination angle A2 of the second chute 50 from the X-axis direction is typically fixed to a predetermined value, but the invention is not limited thereto. It may be configured to be arbitrarily adjustable as long as it can be transported from the portion 51 to the fourth end 52.
 さらに、本実施形態の第2シュート50は典型的には第1シュート10と同様に構成されるが、これに限られず、第1シュート10とは異なるタイプのシュート(傾斜台)であってもよい。 Furthermore, although the second chute 50 of the present embodiment is typically configured the same as the first chute 10, the present invention is not limited thereto, and even if the chute (tilt base) is a type different from the first chute 10 Good.
 (第1検出部)
 第1検出部60は、コントローラ40と無線又は有線により接続され、第1シュート10の搬送面13上の第1領域13aに設けられる。第1検出部60は、第1領域13aにおける第1ワークW1の有無と、第1ワークW1内に収納物があるか否かを検出可能に構成され、検出結果に基づく検出信号をコントローラ40に出力する。
(First detection unit)
The first detection unit 60 is connected to the controller 40 wirelessly or by wire, and is provided in a first area 13 a on the transport surface 13 of the first chute 10. The first detection unit 60 is configured to be capable of detecting the presence or absence of the first work W1 in the first area 13a and whether or not there is a stored item in the first work W1, and sends the controller 40 a detection signal based on the detection result. Output.
 本実施形態の第1検出部60としては、例えば、反射型又は透過型のフォトセンサが採用される。第1検出部60に透過型のフォトセンサが採用される場合、当該フォトセンサは一対の受光素子と発光素子とから構成され、これらが第1ワークW1を介してY軸方向に互いに対向するように構成される。 As the first detection unit 60 in the present embodiment, for example, a reflective or transmissive photosensor is employed. When the transmission type photosensor is adopted for the first detection unit 60, the photosensor is constituted by a pair of light receiving elements and light emitting elements, and these are opposed to each other in the Y axis direction via the first work W1. Configured
 (第2検出部)
 第2検出部70は、コントローラ40と無線又は有線により接続され、第1シュート10の搬送面13上の第2領域13bに設けられる。第2検出部70は、第2領域13bにおける第2ワークW2の有無を検出可能に構成され、検出結果に基づく検出信号をコントローラ40に出力する。
(Second detector)
The second detection unit 70 is connected to the controller 40 wirelessly or by wire, and is provided in the second region 13 b on the transport surface 13 of the first chute 10. The second detection unit 70 is configured to be capable of detecting the presence or absence of the second workpiece W2 in the second area 13b, and outputs a detection signal based on the detection result to the controller 40.
 本実施形態の第2検出部70としては、例えば、反射型又は透過型のフォトセンサが採用される。第2検出部70に透過型のフォトセンサが採用される場合、当該フォトセンサは一対の受光素子と発光素子とから構成され、これらが第2ワークW2を介してY軸方向に互いに対向するように構成される。 As the second detection unit 70 in the present embodiment, for example, a reflective or transmissive photosensor is employed. When a transmission type photo sensor is adopted for the second detection unit 70, the photo sensor is composed of a pair of light receiving elements and light emitting elements, and these are opposed to each other in the Y axis direction via the second work W2 Configured
 なお、第2検出部70は、典型的には第1検出部60と同タイプのセンサが採用されるがこれに限られず、第1検出部60と異なるタイプのセンサが採用されてもよい。 Although the second detection unit 70 typically employs a sensor of the same type as the first detection unit 60, the present invention is not limited to this, and a sensor of a type different from the first detection unit 60 may be employed.
 (第3検出部)
 第3検出部80は、コントローラ40と無線又は有線により接続され、第2シュート50より鉛直上方において、第1及び第2検出部60,70よりもワークWの搬送方向下流側に設けられる。第3検出部80は、第2シュート50の搬送面53に沿って搬送されているワークWを検出可能に構成され、検出結果に基づく検出信号をコントローラ40に出力する。
(Third detection unit)
The third detection unit 80 is connected to the controller 40 wirelessly or by wire, and is provided on the downstream side of the first and second detection units 60 and 70 in the conveyance direction of the work W vertically above the second chute 50. The third detection unit 80 is configured to be capable of detecting the work W being conveyed along the conveyance surface 53 of the second chute 50, and outputs a detection signal based on the detection result to the controller 40.
 本実施形態の第3検出部80としては、典型的には第1及び第2検出部60,70と同タイプの透過型センサが採用されるが、これに限られず、第1及び第2検出部60,70とそれぞれ異なるタイプのセンサが採用されてもよい。 As the third detection unit 80 of the present embodiment, typically, transmission sensors of the same type as the first and second detection units 60 and 70 are employed, but the present invention is not limited thereto. Different types of sensors from the units 60 and 70 may be employed.
 [ワークの搬送方法]
 図2は、本実施形態の搬送装置100によるワークWの搬送/搬出までの工程を示すフローチャートである。また、図3~図7は各工程での搬送装置100を簡略的に示す模式図である。以下、図2~図7を適宜参照しながら、搬送装置100のワークWの搬送工程について説明する。
[Working method]
FIG. 2 is a flowchart showing steps up to conveyance / unloading of the work W by the conveyance device 100 of the present embodiment. 3 to 7 are schematic views schematically showing the transfer device 100 in each process. Hereinafter, the transfer process of the workpiece W by the transfer apparatus 100 will be described with reference to FIGS. 2 to 7 as appropriate.
 (ステップS01:ワーク搬送)
 第1シュート10の搬送面13に沿って、第2端部12側から複数のワークWが整列搬送される。そして、図3に示すように、これらのワークWのうち、搬送面13上の第1領域13aに到達したワークW(第1ワークW1)がストッパ21に当接する。
(Step S01: Work transfer)
Along the transport surface 13 of the first chute 10, a plurality of works W are aligned and transported from the second end 12 side. Then, as shown in FIG. 3, among the workpieces W, the workpiece W (first workpiece W <b> 1) that has reached the first area 13 a on the transport surface 13 abuts on the stopper 21.
 (ステップS02:ワーク検出)
 次に、第1検出部60が搬送面13上の第1領域13aに到達した第1ワークW1を検出し、検出結果に基づく検出信号をコントローラ40に出力する。コントローラ40は、第1検出部60の出力に基づき、リフター30(駆動部32)を鉛直上方に上昇させる第1制御信号を生成する。そして、コントローラ40は、第1制御信号を駆動部32に出力する。
(Step S02: work detection)
Next, the first detection unit 60 detects the first workpiece W1 that has reached the first area 13a on the transport surface 13, and outputs a detection signal based on the detection result to the controller 40. The controller 40 generates, based on the output of the first detection unit 60, a first control signal that raises the lifter 30 (drive unit 32) vertically upward. Then, the controller 40 outputs the first control signal to the drive unit 32.
 (ステップS03:リフター上昇)
 ・パターン1
 コントローラ40から駆動部32に第1制御信号が出力されたことを受けて、リフター30(駆動部32)が鉛直上方に上昇する。これにより、図4に示すように、第2領域13b内の複数のワークWのうち、支持部31と接触した第2ワークW2が持ち上げられる。
(Step S03: lifter rise)
Pattern 1
In response to the output of the first control signal from the controller 40 to the drive unit 32, the lifter 30 (drive unit 32) ascends vertically upward. As a result, as shown in FIG. 4, the second workpiece W2 in contact with the support portion 31 is lifted out of the plurality of workpieces W in the second region 13b.
 この際、支持部31と接触した第2ワークW2の底部前端が搬送面13から浮上し、当該第2ワークW2が搬送面13に対して所定角度傾斜する。これにより、図4に示すように、第1領域13aにおける第1ワークW1が、搬送面13に対して傾斜している第2ワークW2と離間し、第1ワークW1と第2ワークW2との間に隙間Gが形成される。 At this time, the bottom front end of the second workpiece W 2 in contact with the support portion 31 floats up from the transport surface 13, and the second workpiece W 2 is inclined at a predetermined angle with respect to the transport surface 13. Thereby, as shown in FIG. 4, the first work W1 in the first area 13a is separated from the second work W2 inclined with respect to the transport surface 13, and the first work W1 and the second work W2 are separated. A gap G is formed therebetween.
 特に、本実施形態では、支持部31の接触面31aに滑り止め部33が設けられている場合、リフター30に持ち上げられた第2ワークW2が搬送面13上においてより強固に位置決めされるため、この第2ワークW2よりも搬送方向上流側に位置する第2ワークW2の搬送が停止される。 In particular, in the present embodiment, when the non-slip portion 33 is provided on the contact surface 31 a of the support portion 31, the second work W2 lifted by the lifter 30 is more firmly positioned on the transport surface 13. The transport of the second workpiece W2 located upstream of the second workpiece W2 in the transport direction is stopped.
 従って、リフター30に持ち上げられた第2ワークW2が、隣接する第2ワークW2に押圧されることで第1ワークW1に当接することをより効果的に抑制することができる。 Therefore, the second work W2 lifted by the lifter 30 can be more effectively suppressed from coming into contact with the first work W1 by being pressed by the adjacent second work W2.
 ・パターン2
 本実施形態の搬送装置100では、図5に示すように、搬送面13上にワークWが1つだけある場合であっても、コントローラ40から駆動部32に第1制御信号が出力されることにより、リフター30(駆動部32)が鉛直上方に上昇する。
Pattern 2
In the transport apparatus 100 according to the present embodiment, as shown in FIG. 5, even when there is only one work W on the transport surface 13, the controller 40 outputs the first control signal to the drive unit 32. Thus, the lifter 30 (drive unit 32) ascends vertically upward.
 これにより、例えば、第1領域13aにおいて第1ワークW1に所定の処理が施されている最中に第1シュート10に新たなワークWが投入されたとしても、第1領域13aで処理が施されている第1ワークW1と、新たに第1シュート10に投入されたワークWとの接触が抑制される。従って、これらのワークWと、当該ワークW内に収納された収納物の破損、変形が抑制される。 Thus, for example, even if a new work W is input to the first chute 10 while the first work W1 is being subjected to a predetermined process in the first area 13a, the process is performed in the first area 13a. The contact between the first work W1 and the work W newly introduced to the first chute 10 is suppressed. Therefore, damage and deformation of these works W and the stored items stored in the works W are suppressed.
 (ステップS04:ワークの中身判定)
 次に、第1領域13aにおける第1ワークW1内に収納物があるか否かが判定される。ここで、第1検出部60が第1ワークW1内の収納物を検出した場合(S04のNO)、リフター30(駆動部32)の上昇が維持され、第1領域13aにおいて、例えば第1ワークW1内の収納物がピックアップされる作業等が実行される。
(Step S04: Determination of Work Content)
Next, it is determined whether or not there is a storage item in the first work W1 in the first area 13a. Here, when the first detection unit 60 detects a storage item in the first work W1 (NO in S04), the lift of the lifter 30 (drive unit 32) is maintained, and in the first region 13a, for example, the first work An operation or the like for picking up a stored item in W1 is performed.
 一方、第1検出部60が第1ワークW1内の収納物を検出しなかった場合(S04のYES)、この検出結果に基づく検出信号がコントローラ40に出力される。そして、コントローラ40は第1検出部60の出力に基づき第1ワークW1を第1シュート10から搬出させる制御信号を生成し、当該制御信号を排出ユニットに出力する。 On the other hand, when the first detection unit 60 does not detect a storage item in the first work W1 (YES in S04), a detection signal based on the detection result is output to the controller 40. Then, the controller 40 generates a control signal for carrying out the first work W1 from the first chute 10 based on the output of the first detection unit 60, and outputs the control signal to the discharge unit.
 (ステップS05:第1ワーク搬出・搬送)
 ・パターン1
 コントローラ40から排出ユニットに上記制御信号が出力されたことを受けて、排出ユニットにより、収納物が収納されていない第1ワークW1が第1シュート10から第2シュート50に搬出される。第2シュート50に搬出された第1ワークW1は、図6に示すように、第2シュート50の搬送面53に沿って、第3端部51側から第4端部52に向かって搬送される。
(Step S05: First work unloading and transportation)
Pattern 1
In response to the control signal being output from the controller 40 to the discharge unit, the discharge unit discharges the first work W1 in which no stored item is stored from the first chute 10 to the second chute 50. The first work W1 carried out to the second chute 50 is conveyed from the third end 51 side toward the fourth end 52 along the conveyance surface 53 of the second chute 50, as shown in FIG. Ru.
 この際、第3検出部80が第2シュート50の搬送面53を搬送しているワークW(第1ワークW1)を検出し、この検出結果に基づく検出信号をコントローラ40に出力する。コントローラ40は、第3検出部80の出力に基づき、排出ユニットをホームポジション(原点位置)に復帰させる制御信号を生成し、この制御信号を排出ユニットに出力する。これにより、収納物が収納されてない第1ワークW1を第1シュート10から第2シュート50に搬出する動作を実行した排出ユニットがホームポジションに復帰する。 At this time, the third detection unit 80 detects the workpiece W (first workpiece W1) conveyed on the conveyance surface 53 of the second chute 50, and outputs a detection signal based on the detection result to the controller 40. The controller 40 generates a control signal for returning the discharge unit to the home position (origin position) based on the output of the third detection unit 80, and outputs this control signal to the discharge unit. As a result, the discharge unit that has performed the operation of discharging the first work W1 in which no stored item is stored from the first chute 10 to the second chute 50 returns to the home position.
 続いて、第2検出部70がリフター30に持ち上げられている第2ワークW2を検出する。この際、第1検出部60によって、第1領域13aにおける第1ワークW1は当然検出されない。そして、第2検出部70は、この検出結果に基づく検出信号をコントローラ40に出力する。 Subsequently, the second detection unit 70 detects the second workpiece W2 lifted by the lifter 30. At this time, the first work W1 in the first area 13a is not naturally detected by the first detection unit 60. Then, the second detection unit 70 outputs a detection signal based on the detection result to the controller 40.
 コントローラ40は、第2検出部70の出力に基づき、リフター30(駆動部32)を鉛直下方に下降させる第2制御信号を生成する。そして、コントローラ40は、第2制御信号を駆動部32に出力する。なお、本実施形態では、第2制御信号として、第1制御信号が消失したゼロ信号、あるいは、第1制御信号に代わる(例えば極性が異なる)電気信号が採用されてもよい。 The controller 40 generates a second control signal for lowering the lifter 30 (drive unit 32) vertically downward based on the output of the second detection unit 70. Then, the controller 40 outputs the second control signal to the drive unit 32. In the present embodiment, as the second control signal, a zero signal in which the first control signal disappears, or an electric signal (for example, different in polarity) may be employed instead of the first control signal.
 ・パターン2
 本実施形態の搬送装置100では、第1シュート10から第2シュート50にワークWが搬出され搬送面13上にワークWが無い場合、コントローラ40は、第1及び第2検出部60,70から検出信号を受信しないことを受けて第2制御信号を生成してもよく、この第2制御信号を駆動部32に出力する。
Pattern 2
In the transport apparatus 100 according to the present embodiment, when the workpiece W is carried out from the first chute 10 to the second chute 50 and there is no workpiece W on the transport surface 13, the controller 40 controls the first and second detection units 60 and 70. The second control signal may be generated in response to not receiving the detection signal, and the second control signal is output to the drive unit 32.
 (ステップS06:リフター下降)
 コントローラ40から駆動部32に第2制御信号が出力されたことを受けて、図7に示すように、リフター30(駆動部32)が鉛直下方に下降する。これにより、支持部31に指示されていた第2ワークW2と共に、搬送面13上の第2領域13bにおける第2ワークW2がストッパ21側へ搬送される。よって、支持部31に指示されていた第2ワークW2が搬送面13上の第1領域13aに到達し、当該第2ワークW2が第1ワークW1となる。
(Step S06: lifter descent)
In response to the second control signal being output from the controller 40 to the drive unit 32, as shown in FIG. 7, the lifter 30 (drive unit 32) descends vertically downward. As a result, the second workpiece W2 in the second area 13b on the transport surface 13 is transported to the stopper 21 side together with the second workpiece W2 instructed by the support portion 31. Therefore, the second work W2 instructed by the support portion 31 reaches the first area 13a on the transport surface 13, and the second work W2 becomes the first work W1.
 本実施形態では、搬送装置100に投入された全てのワークWが第1シュート10から第2シュート50に搬出されるまで、ステップS02~S07の工程が繰り返される(S07のNO)。 In the present embodiment, the processes of steps S02 to S07 are repeated until all the works W input to the transfer apparatus 100 are unloaded from the first chute 10 to the second chute 50 (NO in S07).
 一方、先のステップS05において、搬送装置100に投入された全てのワークWが第1シュート10から第2シュート50に搬出され搬送面13上にワークWが無い場合(S07のYES)、コントローラ40から駆動部32に第2制御信号が出力されることにより、リフター30(駆動部32)が鉛直下方に下降する。これにより、リフター30がホームポジションに復帰し、搬送装置100の搬送作業が完了する。 On the other hand, in the previous step S05, when all the workpieces W fed into the transport apparatus 100 are carried out from the first chute 10 to the second chute 50 and there is no workpiece W on the transport surface 13 (YES in S07), the controller 40 Then, the second control signal is output to the drive unit 32, whereby the lifter 30 (drive unit 32) descends vertically downward. As a result, the lifter 30 returns to the home position, and the transfer operation of the transfer apparatus 100 is completed.
 [作用]
 次に、本実施形態の搬送装置100の作用について、従来の搬送装置と比較しながら説明する。図8は、従来の搬送装置の構成例を簡略的に示す模式図である。
[Effect]
Next, the operation of the transfer apparatus 100 of the present embodiment will be described in comparison with a conventional transfer apparatus. FIG. 8 is a schematic view schematically showing a configuration example of a conventional transfer device.
 従来、収納物が収納された箱等のワークをシュート棚でラインサイドに搬送する際、自動棚においては、ワークの出し入れを自動で行う必要があり、スムーズなワークの出し入れを実現させるためには複雑な機構が必要であった。 Conventionally, when transporting a work such as a box containing stored items to the line side by a chute rack, it is necessary to automatically carry out the work in the automatic rack, and to realize smooth work in and out A complicated mechanism was needed.
 例えば、多数のワークがシュート内で一列に整列されており、収納物が収納されていない空のワークを移動させ、収納物が収納されている実入りのワークを所定位置に移動させる際、空のワークが実入りのワークに引っ掛かることで移動しづらくなることを防ぐため、ストッパで空のワークと実入りのワークの搬送を止めることにより、これらのワーク間を離間させ、隙間を形成する必要があった。 For example, when moving an empty work in which a large number of works are aligned in a row in the chute and the stored items are not stored, and moving a real-pieceed work in which the stored items are stored to a predetermined position, It was necessary to separate these work pieces and form a gap by stopping the conveyance of the empty work and the work containing real with the stopper in order to prevent the work from being difficult to move due to being caught on the work containing real. .
 しかしながら、従来の搬送装置では、図8に示すように、空のワークと実入りのワークとの間に隙間を形成するために2段階のストッパ機構が必要であった。これにより、部品点数が増大し、装置構成が複雑化する。 However, in the conventional transfer apparatus, as shown in FIG. 8, a two-step stopper mechanism is required to form a gap between the empty workpiece and the workpiece containing the actual workpiece. This increases the number of parts and complicates the apparatus configuration.
 また、従来の搬送装置では、図8に示すように、互いに隣り合うワーク間にストッパを進入させるため、これらのワークが互いに離間した状態を維持する突起部をワークに設けることが必要であった。これにより、ワークの形状をストッパ機構に合わせて変更するコストが余計にかさむ。 In addition, in the conventional transfer apparatus, as shown in FIG. 8, in order to allow the stopper to enter between the adjacent workpieces, it is necessary to provide the workpiece with projections for keeping the workpieces separated from each other. . As a result, the cost of changing the shape of the workpiece in accordance with the stopper mechanism is extra.
 これに対し、本実施形態の搬送装置100は、図4に示すように、支持部31と接触した第2ワークW2の底部前端が搬送面13から浮上し、この第2ワークW2が搬送面13に対して所定角度傾斜するようにリフター30が第2ワークW2を持ち上げることで、空の第1ワークW1と実入りの第2ワークW2との間を離間させることができる。 On the other hand, in the transfer apparatus 100 of the present embodiment, as shown in FIG. 4, the bottom front end of the second work W2 in contact with the support portion 31 floats up from the transfer surface 13 and the second work W2 The lifter 30 lifts the second workpiece W2 so that the second workpiece W2 is inclined at a predetermined angle with respect to the second workpiece W1.
 これにより、ワークWの形状を変更せずとも、空の第1ワークW1と実入りの第2ワークW2とを離間させることができ、従来の搬送装置のように形状が工夫されたワークを採用する必要がなくなる。従って、市販のワークをそのまま用いることが可能となり、ワークの形状を変更するためコストを削減することができる。 As a result, the empty first work W1 can be separated from the actual second work W2 without changing the shape of the work W, and a work whose shape is devised like the conventional transport apparatus is adopted. There is no need. Therefore, a commercially available work can be used as it is, and the cost can be reduced because the shape of the work is changed.
 また、搬送装置100では、図4に示すように、リフター30をリフトアップさせるだけで、空の第1ワークW1と実入りの第2ワークW2とを離間させることができる。 In addition, in the transport apparatus 100, as shown in FIG. 4, the empty first work W1 and the actual second work W2 can be separated only by lifting up the lifter 30.
 従って、本実施形態の搬送装置100は、従来の搬送装置のように、空の第1ワークW1と実入りの第2ワークW2とを離間させるために複数のストッパ機構を必要とせず、図1に示すように、ストッパ21を1つだけ有する構成をとることが可能となる。よって、搬送装置100を構成する上で部品点数を少なくすることができ、装置構成を簡素化することが可能となる。 Therefore, the transport apparatus 100 according to the present embodiment does not require a plurality of stopper mechanisms to separate the empty first workpiece W1 from the actual second workpiece W2 as in the conventional transport apparatus, as shown in FIG. As shown, it is possible to adopt a configuration having only one stopper 21. Therefore, the number of parts can be reduced when configuring the transport apparatus 100, and the apparatus configuration can be simplified.
 <第2の実施形態>
 次に、本実施形態の第2の実施形態に係る搬送装置100のワークの搬送方法について説明する。本技術に係る搬送装置100は、第1の実施形態で説明したワークの搬送方法に加えて、以下のステップも実行可能である。なお、第1の実施形態と同様の構成及びステップについては、その説明を省略する。
Second Embodiment
Next, a method of transporting a work of the transport apparatus 100 according to the second embodiment of the present embodiment will be described. The transport apparatus 100 according to the present technology can execute the following steps in addition to the workpiece transport method described in the first embodiment. In addition, the description is abbreviate | omitted about the structure and step similar to 1st Embodiment.
 図9は、本実施形態の搬送装置100によるワークWの搬送/搬出までの工程を示すフローチャートである。以下、図9を適宜参照しながら、搬送装置100のワークWの搬送工程について説明する。 FIG. 9 is a flowchart showing steps up to conveyance / unloading of the work W by the conveyance device 100 of the present embodiment. Hereinafter, the conveyance process of the workpiece W of the conveyance apparatus 100 will be described with reference to FIG. 9 as appropriate.
 (ステップS11:ワーク搬送)
 図10は、本実施形態の搬送装置100がワークWを搬送する工程を簡略的に示す模式図である。第1シュート10の搬送面13に沿って、第2端部12側から複数のワークWが整列搬送される。そして、図10に示すように、これらのワークWのうち、最も搬送方向下流側の第2ワークW2がリフター30に当接する。
(Step S11: Work transfer)
FIG. 10 is a schematic view schematically showing the process of transporting the workpiece W by the transport apparatus 100 of the present embodiment. Along the transport surface 13 of the first chute 10, a plurality of works W are aligned and transported from the second end 12 side. Then, as shown in FIG. 10, the second workpiece W2 at the most downstream side in the transport direction of the workpieces W abuts on the lifter 30.
 ここで、本実施形態のリフター30は、支持部31の接触面31aが搬送面13よりも鉛直上方に位置する状態がホームポジション(初期位置)である点で、第1の実施形態と異なる。つまり、本実施形態では、リフター30が予めリフトアップされてから、ワークWが搬送面13に沿って搬送される。 Here, the lifter 30 of this embodiment differs from the first embodiment in that the state in which the contact surface 31 a of the support portion 31 is positioned vertically above the transport surface 13 is the home position (initial position). That is, in the present embodiment, the work W is transported along the transport surface 13 after the lifter 30 is lifted in advance.
 (ステップS12:ワーク検出)
 次に、第2検出部70が第2端部12側からリフター30(支持部31)に到達した第2ワークW2を検出し、検出結果に基づく検出信号をコントローラ40に出力する。コントローラ40は、第2検出部70の出力に基づき、リフター30(駆動部32)を鉛直下方に下降させる第2制御信号を生成する。そして、コントローラ40は、第2制御信号を駆動部32に出力する。
(Step S12: work detection)
Next, the second detection unit 70 detects the second workpiece W2 that has reached the lifter 30 (support unit 31) from the second end 12 side, and outputs a detection signal based on the detection result to the controller 40. The controller 40 generates a second control signal for lowering the lifter 30 (drive unit 32) vertically downward based on the output of the second detection unit 70. Then, the controller 40 outputs the second control signal to the drive unit 32.
 (ステップS13:リフター下降)
 コントローラ40から駆動部32に第2制御信号が出力されたことを受けて、リフター30(駆動部32)が鉛直下方に下降する。これにより、支持部31に指示されていた第2ワークW2と共に、搬送面13上の第2領域13bにおける第2ワークW2がストッパ21側へ搬送される。
(Step S13: lifter descent)
In response to the second control signal being output from the controller 40 to the drive unit 32, the lifter 30 (drive unit 32) descends vertically downward. As a result, the second workpiece W2 in the second area 13b on the transport surface 13 is transported to the stopper 21 side together with the second workpiece W2 instructed by the support portion 31.
 そして、支持部31に指示されていた第2ワークW2が搬送面13上の第1領域13aに到達し、ストッパ21に当接する(図3参照)。ここで、第1領域13aに到達したワークWは、先のステップS11において、一度リフター30に当接している。 Then, the second workpiece W2 instructed by the support portion 31 reaches the first area 13a on the transport surface 13 and abuts on the stopper 21 (see FIG. 3). Here, the work W that has reached the first area 13a once contacts the lifter 30 in the previous step S11.
 これにより、第2端部12側からノンストップでストッパ21に当接するよりも、第1領域13aに到達したワークWに加えられる衝撃が緩和され、このワークWのみならず、ワークWに収納されている収納物の変形・破損が効果的に抑制される。 As a result, the impact applied to the workpiece W reaching the first area 13a is lessened than the non-stop contact with the stopper 21 from the second end 12 side, and not only the workpiece W but also the workpiece W is accommodated. Deformation and breakage of stored items are effectively suppressed.
 以上、本技術の実施形態について説明したが、本技術は上述の実施形態に限定されるものではなく種々変更を加え得ることは勿論である。 As mentioned above, although embodiment of this technique was described, this technique is not limited to the above-mentioned embodiment, of course, a various change can be added.
 例えば上記実施形態では、搬送装置100におけるリフター30が、Z軸方向に移動する昇降装置であるがこれに限られず、Y軸周りに回動可能に構成されたフラップ式の搖動底板等であってもよい。 For example, in the above embodiment, the lifter 30 in the transport device 100 is a lifting device that moves in the Z-axis direction, but is not limited to this, and is a flap-type sliding bottom plate or the like configured to be rotatable around the Y-axis It is also good.
 また、上記実施形態では、搬送面13上の第2領域13bにおいて、複数の第2ワークW2のうち、最も搬送方向下流側の第2ワークW2がリフター30によりリフトアップされるがこれに限られず、当該第2ワークW2よりも搬送方向上流に位置する第2ワークW2がリフトアップされてもよい。 Further, in the above embodiment, in the second region 13b on the transport surface 13, the second workpiece W2 on the most downstream side in the transport direction is lifted up by the lifter 30 among the plurality of second workpieces W2. The second work W2 located upstream of the second work W2 in the transport direction may be lifted up.
 なお、本技術は以下のような構成もとることができる。 The present technology can also be configured as follows.
 (1)
 搬送方向に下り傾斜する搬送面を有し、上記搬送面に沿って複数のワークを整列搬送する第1のシュートと、
 上記搬送面上の第1の領域に設けられ、上記第1の領域に到達した第1のワークを停止させるストッパを有する保持機構と、
 上記搬送面上の第2の領域に設けられ上記第1のワークよりも上流に位置する第2のワークの底部を支持する支持部と、上記支持部を上記搬送面に対して昇降させる駆動部とを有するリフターと、
 上記支持部を上昇させて上記第2のワークの底部前端を上記搬送面から浮上させる第1の制御信号を上記駆動部へ出力することが可能に構成されたコントローラと
 を具備する搬送装置。
 (2)
 上記(1)に記載の搬送装置であって、
 上記第1の領域における上記第1のワークの有無を検出する第1の検出部をさらに具備し、
 上記コントローラは、上記第1の検出部が上記第1のワークを検出したときに、上記第1の制御信号を生成する
 搬送装置。
 (3)
 上記(2)に記載の搬送装置であって、
 上記第2の領域における上記第2のワークの有無を検出する第2の検出部をさらに具備し、
 上記コントローラは、上記第1の検出部が上記第1のワークを検出せず、上記第2の検出部が上記第2のワークを検出したとき、上記支持部を下降させる第2の制御信号を上記駆動部へ出力する
 搬送装置。
 (4)
 上記(1)から(3)のいずれか1つに記載の搬送装置であって、
 上記保持機構は、上記第1のワークを上記第1のシュートから排出する排出ユニットをさらに有する
 搬送装置。
 (5)
 上記(4)に記載の搬送装置であって、
 上記第1のシュートの下方に配置され、上記排出ユニットにより排出された上記第1のワークを搬送する第2のシュートをさらに具備する
 搬送装置。
 (6)
 上記(1)から(5)のいずれか1つに記載の搬送装置であって、
 上記支持部は、上記第2のワークとの接触面に設けられた滑り止め部を有する
 搬送装置。
(1)
A first chute having a transport surface inclined downward in the transport direction and aligning and transporting a plurality of works along the transport surface;
A holding mechanism provided in a first area on the transport surface and having a stopper for stopping the first workpiece reaching the first area;
A support portion provided in a second area on the transfer surface and supporting a bottom portion of a second work located upstream of the first work, and a drive portion for moving the support portion up and down with respect to the transfer surface And a lifter having
A controller comprising: a controller configured to output a first control signal for raising the support portion to cause the bottom front end of the second workpiece to rise from the transport surface to the drive portion.
(2)
It is a conveying apparatus as described in said (1), Comprising:
It further comprises a first detection unit for detecting the presence or absence of the first work in the first area,
The controller generates the first control signal when the first detection unit detects the first work.
(3)
It is a conveyance apparatus as described in said (2), Comprising:
It further comprises a second detection unit for detecting the presence or absence of the second work in the second area,
When the first detection unit does not detect the first work and the second detection unit detects the second work, the controller causes a second control signal to lower the support portion. A transport device that outputs data to the drive unit.
(4)
It is a conveying apparatus as described in any one of said (1) to (3), Comprising:
The holding mechanism further includes a discharge unit that discharges the first work from the first chute.
(5)
It is a conveying apparatus as described in said (4), Comprising:
A transport apparatus further comprising: a second chute disposed below the first chute and transporting the first work discharged by the discharge unit.
(6)
It is a conveyance apparatus as described in any one of said (1) to (5), Comprising:
The above-mentioned support part has a non-slip part provided in a contact surface with the above-mentioned 2nd work.
 100・・・搬送装置
 10・・第1シュート
 13,53・・搬送面
 13a・・・第1領域
 13b・・・第2領域
 20・・・・保持機構
 21・・・・ストッパ
 30・・・・リフター
 31・・・・・支持部
 32・・・・・駆動部
 33・・・・滑り止め部
 40・・・・コントーラ
 50・・・・第2シュート
 60・・・・第1検出部
 70・・・・第2検出部
 80・・・・第3検出部
100 ... transfer apparatus 10 .. first chute 13, 53 ... conveying surface 13a ... first area 13b ... second area 20 ... holding mechanism 21 .... stopper 30 ... · Lifter 31 · · · Support portion 32 · · · Drive portion 33 · · · · Non-slip portion 40 · · · Controller 50 · · · Second shoot 60 · · · First detection portion 70 .... Second detection unit 80 ..... Third detection unit

Claims (6)

  1.  搬送方向に下り傾斜する搬送面を有し、前記搬送面に沿って複数のワークを整列搬送する第1のシュートと、
     前記搬送面上の第1の領域に設けられ、前記第1の領域に到達した第1のワークを停止させるストッパを有する保持機構と、
     前記搬送面上の第2の領域に設けられ前記第1のワークよりも上流に位置する第2のワークの底部を支持する支持部と、前記支持部を前記搬送面に対して昇降させる駆動部とを有するリフターと、
     前記支持部を上昇させて前記第2のワークの底部前端を前記搬送面から浮上させる第1の制御信号を前記駆動部へ出力することが可能に構成されたコントローラと
     を具備する搬送装置。
    A first chute having a transport surface which inclines downward in the transport direction and aligns and transports a plurality of works along the transport surface;
    A holding mechanism provided in a first area on the transport surface and having a stopper for stopping a first workpiece reaching the first area;
    A support portion provided in a second area on the transfer surface and supporting a bottom portion of a second work located upstream of the first work, and a drive portion for moving the support portion up and down with respect to the transfer surface And a lifter having
    A controller comprising: a controller capable of outputting a first control signal for raising the support portion to cause the bottom front end of the second workpiece to rise from the transport surface to the drive portion.
  2.  請求項1に記載の搬送装置であって、
     前記第1の領域における前記第1のワークの有無を検出する第1の検出部をさらに具備し、
     前記コントローラは、前記第1の検出部が前記第1のワークを検出したときに、前記第1の制御信号を生成する
     搬送装置。
    The transport apparatus according to claim 1, wherein
    It further comprises a first detection unit that detects the presence or absence of the first work in the first area,
    The controller generates the first control signal when the first detection unit detects the first work.
  3.  請求項2に記載の搬送装置であって、
     前記第2の領域における前記第2のワークの有無を検出する第2の検出部をさらに具備し、
     前記コントローラは、前記第1の検出部が前記第1のワークを検出せず、前記第2の検出部が前記第2のワークを検出したとき、前記支持部を下降させる第2の制御信号を前記駆動部へ出力する
     搬送装置。
    The transport apparatus according to claim 2, wherein
    It further comprises a second detection unit that detects the presence or absence of the second work in the second area,
    When the first detection unit does not detect the first work and the second detection unit detects the second work, the controller causes a second control signal to lower the support unit. A conveying device for outputting to the drive unit.
  4.  請求項1に記載の搬送装置であって、
     前記保持機構は、前記第1のワークを前記第1のシュートから排出する排出ユニットをさらに有する
     搬送装置。
    The transport apparatus according to claim 1, wherein
    The holding mechanism further includes a discharge unit that discharges the first work from the first chute.
  5.  請求項4に記載の搬送装置であって、
     前記第1のシュートの下方に配置され、前記排出ユニットにより排出された前記第1のワークを搬送する第2のシュートをさらに具備する
     搬送装置。
    The transport apparatus according to claim 4, wherein
    A transport apparatus further comprising a second chute disposed below the first chute and transporting the first work discharged by the discharge unit.
  6.  請求項1に記載の搬送装置であって、
     前記支持部は、前記第2のワークとの接触面に設けられた滑り止め部を有する
     搬送装置。
    The transport apparatus according to claim 1, wherein
    The carrier device includes a non-slip portion provided on a contact surface with the second work.
PCT/JP2018/023325 2017-08-01 2018-06-19 Transport device WO2019026451A1 (en)

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JPS5320785U (en) * 1976-08-02 1978-02-22
JPH0420804Y2 (en) * 1986-05-15 1992-05-13
JP2507434Y2 (en) * 1990-02-19 1996-08-14 日精樹脂工業株式会社 Product collection container-replacement device
JP2505553Y2 (en) * 1993-12-21 1996-07-31 矢崎化工株式会社 Gravity-type fluidized shelf device
JP4295010B2 (en) 2003-05-23 2009-07-15 矢崎化工株式会社 Gravity fluid shelf device
JP4583942B2 (en) 2005-01-18 2010-11-17 スペーシア株式会社 Distribution rack equipment

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JPS53103393U (en) * 1977-01-24 1978-08-19
US4405059A (en) * 1981-07-09 1983-09-20 Leo Kull Selectable coupling mechanism including article dispensers
JPH0315284U (en) * 1989-06-27 1991-02-15
JPH0723713U (en) * 1993-09-28 1995-05-02 矢崎化工株式会社 Gravity-type fluidized shelf device

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