WO2019025832A1 - 一种气压式挤出容器以及产品灌装和挤出方法 - Google Patents

一种气压式挤出容器以及产品灌装和挤出方法 Download PDF

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Publication number
WO2019025832A1
WO2019025832A1 PCT/IB2017/054717 IB2017054717W WO2019025832A1 WO 2019025832 A1 WO2019025832 A1 WO 2019025832A1 IB 2017054717 W IB2017054717 W IB 2017054717W WO 2019025832 A1 WO2019025832 A1 WO 2019025832A1
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Prior art keywords
product
accommodating portion
housing
gas
casing
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PCT/IB2017/054717
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English (en)
French (fr)
Inventor
刘育衡
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石榴创新有限公司
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Application filed by 石榴创新有限公司 filed Critical 石榴创新有限公司
Priority to PCT/IB2017/054717 priority Critical patent/WO2019025832A1/zh
Publication of WO2019025832A1 publication Critical patent/WO2019025832A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/04Articles or materials enclosed in two or more containers disposed one within another
    • B65D77/06Liquids or semi-liquids or other materials or articles enclosed in flexible containers disposed within rigid containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D83/00Containers or packages with special means for dispensing contents
    • B65D83/14Containers or packages with special means for dispensing contents for delivery of liquid or semi-liquid contents by internal gaseous pressure, i.e. aerosol containers comprising propellant for a product delivered by a propellant

Definitions

  • the present invention relates to a pneumatic extrusion container and a method of product filling and extrusion. Background technique
  • the packaging containers such as product packaging bags or packaging boxes in the prior art can be roughly divided into two categories; one type is a soft material packaging container represented by a packaging bag, which has a small degree of extrusion at a later stage (ie, when discarded) The amount of product remaining in the package is small, but it is easy to break during storage and transportation, and the appearance is inferior as the product is reduced in use; the other is made of hard material represented by the package.
  • the packaging container although it avoids the shortage of the packaging bag during storage, transportation and use, but is limited by the poor degree of deformation thereof, and the remaining product margin at the time of disposal is significantly increased, although in the prior art This defect is overcome to some extent by the use of gravity by placing the outlet at the bottom, but it still has serious residual problems.
  • An object of the present invention is to provide a pneumatic extrusion container and a product filling and extrusion method which can greatly reduce product residue during disposal, safe transportation and storage, and which do not affect the overall appearance of the product when used.
  • the solution adopted by the present invention is:
  • a pneumatic extrusion container comprising a receiving portion having an accommodating space therein, the accommodating portion having at least one outlet for product extrusion; the pneumatic container further comprising a housing, the accommodating The portion is disposed in the casing and has an outlet disposed outside the casing, and the casing has a certain gap space between the casing; the receiving portion is made of a compressible soft material; and the pneumatic extrusion container further includes A pressurizing device for increasing the pressure of the gas in the interstitial space, so that the accommodating portion is pressed by the air pressure to extrude the product contained therein.
  • a pressurizing device is used to increase the pressure of the gas in the interstitial space, which can be supplemented by adding additional gas to the interstitial space. Increasing the pressure, or compressing the volume of the interstitial space, increasing the pressure, or both, so that the accommodating portion is squeezed by the air pressure to extrude the product contained therein.
  • the outlet is rotated or opened to an open state allowing the product to be extruded, the pressurizing device is activated or applied, and the air pressure in the interstitial space is increased; thereby forming a receptacle for the compressible soft material Pressure is applied, the receiving portion is squeezed, and the material or product contained therein is extruded from the outlet; after the required amount of product is to be extruded, the pressing device is stopped or the force applied to the force is removed, in the gap space The pressure stops and the discharge stops. When a large number of products are required, they can be separately extruded in the same manner as described above.
  • the container is directly filled with a product by changing a conventional packaging container into a two-layer structure, and the inner layer is made of a flexible material made of a compressible soft material. Due to its physical properties, the product can be easily extruded and extremely low. Residual amount; at the same time, the outer casing is prevented from being easily damaged by the simple receiving portion and is not aesthetically pleasing; and the extrusion operation is performed by increasing the air pressure in the gap space between the two. It is easy to use and quick to squeeze out the product.
  • the pressurizing device is a housing, the housing is provided with a one-way gas valve, and the housing is made of a compressible hard material.
  • the housing is located inside the housing after assembly.
  • a force is applied to the housing, the housing is deformed and contracted inwardly, and at the same time, since the outward gas passages are closed, the gas pressure in the gap space between the housing and the accommodating portion is increased, and further The pressing force is generated on the accommodating portion, the product pressure in the accommodating portion is increased, and the product is extruded from the outlet; when the required amount of the product is to be extruded, the external force is removed, the product stops extruding, and the casing is elastic in its own
  • the action returns to the original state, at which time the air pressure in the gap space is a negative pressure, the one-way gas valve on the casing is opened, and the outside air enters the gap space to reach an equilibrium state, and the single extrusion operation ends.
  • the above operation can be repeated for the next use, and the above operation is repeated when the extrusion is performed in a large number of extrusions.
  • the pressurizing device is an air pump
  • the casing is provided with a one-way gas valve
  • the air pump is connected with the one-way gas valve
  • the casing is made of a non-compressive rigid material.
  • the air pump delivers gas into the interstitial space through the unidirectional gas enthalpy; the accommodating portion is located inside the casing after assembly. In use, the air pump is activated or applied to the air pump, and the air pump pumps the gas into the gap space.
  • the housing Since the housing is made of a non-compressive rigid material, it cannot be deformed, so the air pressure in the gap space in the housing increases. Further, the product in the accommodating portion is extruded; when a sufficient amount of the product is extruded, the air pump stops working, and after the air pressure in the gap space is balanced or close to equilibrium with the external air pressure, the product extrusion stops, and thus, a single time The extrusion operation is completed.
  • a check valve is disposed at an exit of the receiving portion.
  • the use of a one-way valve allows the product to be squeezed out of the receptacle without allowing outside air to enter the receptacle.
  • the use of the check valve can avoid the problem that air may enter the accommodating portion when the device returns to the initial state after the completion of the extrusion, thereby preventing the product from being in contact with the air or having air doping in the subsequent product and affecting the squeezing. Out of effect.
  • the accommodating portion is made of silica gel, rubber, plastic or other compressible material having similar properties.
  • the housing is made of a rigid plastic or other compressible material having similar properties.
  • the housing is made of a non-compressible material such as glass or fiberglass.
  • a product filling and extrusion method comprising the steps of product filling and product extrusion;
  • the steps of packaging the product include:
  • the step of filling the S 11 product comprising: dispensing the product into the accommodating space for accommodating the product in the accommodating portion, wherein the accommodating portion is made of a compressible soft material, and the accommodating portion has at least one For the outlet of the product extrusion, a check valve is arranged at the outlet to allow the product to be extruded from the accommodating portion without allowing outside air to enter the accommodating portion, thereby preventing the outside air from entering the accommodating space and making the product Contact with air for qualitative change or air doping in subsequent products to affect the extrusion effect;
  • the accommodating portion filled in the above step is placed in the casing, and the casing is provided with an opening corresponding to the accommodating portion for the outlet of the accommodating portion to pass through to the inside.
  • the product can be extruded, and the housing is sealed at the opening with the receiving portion; the gap between the receiving portion and the housing has a certain gap space;
  • the steps of extruding the product include:
  • the pressure applied by the pressing device increases the air pressure in the gap space between the accommodating portion and the casing, and the gas in the gap space further transmits the pressure to the surface of the accommodating portion, so that the inside of the accommodating portion is The product is extruded and extruded through the outlet;
  • step of S22 state recovery after the pressing device stops applying pressure, the product extrusion stops, the one-way outlet of the accommodating portion is closed to prevent air from entering the accommodating portion, and the pressing device returns to the initial state for the next use.
  • the method is prepared by filling the product into the inner layer of the double-layer structure container, and the inner layer is made of a compressible soft material, and the physical properties can realize the convenient extrusion of the product and the extremely low residual amount;
  • the outer casing avoids the damage caused by the simple accommodating portion and is not aesthetically pleasing; and the extrusion operation is performed by the action of the accommodating portion by increasing the air pressure in the gap space between the two. Easy to use and fast.
  • the applying pressure in the step S21 is performed by a casing made of a hard material having compressibility of moderate elasticity, and the casing is further provided with a single gas allowing gas to enter the casing without allowing gas to leak.
  • a casing made of a hard material having compressibility of moderate elasticity the casing is further provided with a single gas allowing gas to enter the casing without allowing gas to leak.
  • the gas valve To the gas valve.
  • the casing is squeezed, and the casing is deformed and contracted inwardly, so that the gas pressure in the gap space is increased and a pressing force is generated in the receiving portion; after the external force is removed, the one-way outlet of the receiving portion is closed.
  • the air pressure in the gap space is a negative pressure
  • the one-way gas on the casing is wide open
  • the outside air enters the gap space to reach an equilibrium state, so that the outside air enters the gap space through the one-way gas valve on the casing, and the casing returns to In the initial state, the single extrusion operation is now complete.
  • the applying pressure in the step S21 is performed by an air pump capable of outputting a gas, and the air pump can transport the gas into the interstitial space in the casing through the one-way gas valve disposed on the casing, and the casing adopts non-compressibility.
  • the housing There are two openings on the housing, one opening for the outlet of the receiving portion to fit and seal after fitting, and the other opening is provided with a one-way gas valve, which allows gas to enter the element housing without The gas is allowed to leak, and the air pump supplies gas to the interstitial space through the one-way gas valve. Initiating or applying a force to the air pump, the air pump pumps the gas into the interstitial space, and the air pressure in the interstitial space in the housing increases, thereby causing the product in the receiving portion to be extruded; when a sufficient amount of product is extruded, The air pump stops working. After the air pressure in the clearance space is balanced or close to equilibrium with the external air pressure, the product extrusion stops. At this point, a single extrusion operation is completed.
  • the container and the method of the invention change the traditional packaging container into a double-layer structure, and the inner layer is directly filled with a housing made of a compressible soft material, and the product can be conveniently extruded due to its physical properties. And extremely low residual amount; at the same time, the outer casing is prevented from being easily damaged by the simple accommodating portion and is not aesthetically pleasing; and the extrusion operation is performed by increasing the air pressure in the interstitial space between the two
  • the accommodating part acts to extrude the product, which is convenient and quick to use. It has the following beneficial effects:
  • Figure 1 is a schematic view of a housing structure
  • FIG. 2 is a schematic structural view of a receiving portion
  • Figure 3 is a schematic view showing the structure of a product of an embodiment
  • Figure 4 is a schematic view showing the structure of the embodiment of Figure 3 during extrusion operation
  • Figure 5 is a schematic view showing the structure of Figure 4 after the extrusion is stopped and restored;
  • Figure 6 is a schematic structural view of another embodiment
  • Figure 7 is a schematic view showing the structure of the embodiment of Figure 6 during extrusion work
  • Figure 8 is a schematic view of a structure in the recovery process after the external force is removed in Figure 7;
  • Figure 9 is a schematic view showing the structure of gas movement during the recovery process after the external force is removed in Figure 7;
  • Figure 10 is a schematic view showing the structure of the embodiment of Figure 6 when it is pressed back to its original state;
  • the housing part, 2, the housing, 3, the air pump, 11, the accommodation space, 12, the outlet, 13, the check valve, 21, the opening, 22, the clearance space, 23, the one-way gas is wide.
  • a pneumatic extrusion container is composed of a accommodating portion 1, a housing 2 and a pressing device.
  • the accommodating portion 1 has an accommodating space 11 for accommodating a product.
  • the product may be a solid, a liquid or a paste;
  • the receiving portion 1 has at least one outlet 12 for product extrusion, and depending on the particular needs of the product or the use scenario, the outlet 12 may also be provided as a plurality of outlets or a cluster opening composed of a plurality of small holes; obviously, the receiving portion 1 may further comprise a filling port for filling the product into the receiving portion 1 or in the prior art, the product may be filled therein
  • Other methods include the housing structure existing in the prior art for achieving the purpose of filling.
  • the accommodating portion 1 is disposed inside the casing 2, and the casing 2 is provided with an opening 21 corresponding to the accommodating portion 1 for the material outlet 12 of the accommodating portion 1 to pass through so that the product therein can be squeezed
  • the housing 2 has a sealing structure at the rear opening 21 of the housing 2; the housing portion 1 has a gap space 22 between the housing 2 and the housing 2, and the gap space 22 can be filled with air or other gas;
  • the housing 1 is made of a compressible soft material, such as silicone, rubber or plastic; the pressurizing means is used to increase the pressure of the gas in the interstitial space 22, which can be supplemented by adding additional gas to the interstitial space. Increasing the pressure, or compressing the volume of the interstitial space, increasing the pressure, or both, so that the accommodating portion 2 is squeezed by the air pressure to extrude the product contained therein.
  • the product When the product is assembled, the product is first filled into the accommodating space through the outlet 12 or according to the method or structure in the prior art, and the accommodating portion 1 and the housing 2 are assembled and assembled together; when in use, the outlet 12 is made Turning to an open state allowing the product to be extruded, starting or applying a force to the pressurizing device, the air pressure in the gap space 22 is increased; thereby applying pressure to the accommodating portion 1 made of the compressible soft material, the accommodating portion 1 is squeezed, the material or product contained therein is extruded from the outlet 12; after the required amount of product is extruded, the pressing device is stopped or the force applied to the force is removed, and the pressure in the gap space is eliminated, The discharge stops. When a large number of products are required, they can be separately extruded in the same manner as described above.
  • the pressurizing device is a housing, the housing is provided with a one-way gas valve, and is made of a hard material having elastic moderate compressibility. , for example, hard plastic.
  • a hard material having elastic moderate compressibility for example, hard plastic.
  • the pressurizing device is a gas pump 3 that can output a gas
  • the air pump 3 can pass through the unidirectional gas pottery 23 disposed on the casing into the interstitial space 22 in the casing.
  • the gas is delivered, and the casing is made of a non-compressive rigid material such as glass or fiberglass.
  • the gas is not allowed to leak out, and the air pump 3 delivers gas into the gap space 22 through the one-way gas valve 23; the accommodating portion 1 is located inside the casing 2 after assembly.
  • the air pump 3 is activated or applied to the air pump 3, and the air pump 3 pumps the gas into the gap space. Since the housing 2 is made of a non-compressive rigid material, it cannot be deformed, so the clearance space in the housing 2 The air pressure in 22 is increased, so that the product in the accommodating portion 1 is extruded; when a sufficient amount of product is extruded, the air pump 3 stops working, and after the air pressure in the lash space 22 is balanced or close to equilibrium with the external air pressure, The extrusion of the product is stopped, and a single extrusion operation is completed.
  • the outlet 12 of the accommodating portion 1 is provided with a one-way valve 13 that allows the product to be extruded from the accommodating portion 1 without allowing external gas to enter the volume.
  • a one-way valve 13 that allows the product to be extruded from the accommodating portion 1 without allowing external gas to enter the volume.
  • the use of the unidirectional width 13 can avoid the problem that air may enter the accommodating portion 1 when the device returns to the initial state after the completion of the extrusion, thereby preventing the product from being in contact with the air or having air doping in the subsequent product. Affect the extrusion effect.
  • a product filling and extrusion method comprising the steps of product filling and product extrusion;
  • the steps of packaging the product include:
  • the step of filling the S11 product comprising: dispensing the product into the accommodating space for accommodating the product in the accommodating portion, wherein the accommodating portion is made of a compressible soft material, and the accommodating portion has at least one At the exit of the product extrusion, the outlet is provided with a unidirectional width to allow the product to be squeezed out of the accommodating portion without allowing outside air to enter the accommodating portion, thereby preventing outside air from entering the accommodating space and allowing the product to Air contact with mass change or air doping in subsequent products affecting the extrusion effect;
  • the accommodating portion filled in the above step is placed in the casing, and the casing is provided with an opening corresponding to the accommodating portion for the outlet of the accommodating portion to pass through
  • the product can be extruded and the housing is matched with the housing
  • the rear opening is a sealing structure; the gap between the receiving portion and the housing has a certain gap space;
  • the steps of extruding the product include:
  • the pressure applied by the pressing device increases the air pressure in the gap space between the accommodating portion and the casing, and the gas in the gap space further transmits the pressure to the surface of the accommodating portion, so that the inside of the accommodating portion is The product is extruded and extruded through the outlet;
  • step of S22 state recovery after the pressing device stops applying pressure, the product extrusion stops, the one-way outlet of the accommodating portion is closed to prevent air from entering the accommodating portion, and the pressing device returns to the initial state for the next use.
  • the pressure applied in the step S21 is performed by a casing made of a hard material having compressibility of moderate elasticity, and the casing is further provided with a permit. a one-way gas valve that enters the casing without allowing gas to escape; when the pressure is applied, the casing is squeezed, and the casing is deformed and contracted inwardly, so that the pressure of the gas in the gap space is increased and the pressing force is generated in the receiving portion.
  • the one-way outlet of the accommodating portion is closed, and the air pressure in the gap space is a negative pressure, the one-way gas valve on the casing is opened, and the outside air enters the gap space to reach an equilibrium state, so that the outside air passes through the shell.
  • the one-way gas valve in the body enters the gap space, and the casing returns to the initial state, and the single extrusion operation ends. The above operation can be repeated for the next use, and the above operation is repeated when the extrusion is performed in a large number of extrusions.
  • the pressure applied in the step S21 is performed by an air pump capable of outputting a gas, and the air pump can be moved into the housing through a one-way gas valve disposed on the housing.
  • the gas is transported in the interstitial space, and the casing is made of a non-compressive rigid material such as glass or fiberglass.
  • the air pump pumps the gas into the interstitial space, and the air pressure in the interstitial space in the housing increases, thereby causing the product in the receiving portion to be extruded; when a sufficient amount of product is extruded, The air pump stops working. After the air pressure in the clearance space is balanced or close to equilibrium with the external air pressure, the product extrusion stops. At this point, a single extrusion operation is completed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Containers And Packaging Bodies Having A Special Means To Remove Contents (AREA)

Abstract

一种气压式挤出容器以及产品灌装和挤出方法,该容器包括内部具有容置空间的容置部,容置部设置于壳体内且其出口设置于壳体外,容置部与壳体间具有一定的间隙空间,容置部由可压缩性软质材料制成,气压式挤出容器还包括加压装置,加压装置用于增加间隙空间中的气体压力,从而使容置部在气压的作用下被挤压而将其内部盛装的产品挤出;通过将传统的包装容器改为双层结构,可以实现产品的方便挤出和极低的残留量,通过外部的壳体避免单纯容置部造成的易破损和使用时不美观,并且使用方便、快捷。

Description

一种气压式挤出容器以及产品灌装和挤出方法 技术领域
本发明涉及一种气压式挤出容器以及产品灌装和挤出方法。 背景技术
现有技术中的产品包装袋或包装盒等包装容器, 大致可以分为两类; 一类是以包装袋为 代表的软性材质包装容器, 其虽然使用后期挤出程度较小 (即废弃时包装袋内残留的产品量 少),但其存在储存和运输时易破损并且使用时随着产品的减少变小而造成外观不雅; 另一类 是以包装盒为代理的硬质材料制成的包装容器, 其虽然避免了包装袋在储存、 运输和使用时 的不足, 但受限于其变形程度差的限制, 其在废弃时残留的产品余量却明显增大, 虽然现有 技术中通过将出口设置在底部以利用重力作用在一定程度上克服了这一缺陷, 但其仍存在残 余严重的问题。
产品的残留不单单是消费者损失金钱的问题, 在人们环境保护意识越来越高的今天, 其 更带来了后续环境处理的成本和工艺复杂程序的增加; 此处, 对于某些特定的产品来说, 以 上两种包装容器不能避光或者避免空气进入容器中也是一个很大的问题, 这可能会对产品的 性能和保质期产生不良影响。
如何开发出一种既可以大幅度减少废弃时的产品浪费、 提高使用效率、 降低后续废物处 理的成本和工艺复杂程度, 并且可以对储存的产品进入避光、 避免空气进入且运输和储存时 安全, 使用时美观的包装容器, 是本领域亟待解决的问题。 发明内容
本发明的目的在于提供一种能大幅度减少废弃时产品残留、 运输储存安全且使用时不影 响整体产品美观度的气压式挤出容器以及产品灌装和挤出方法。
为了达到上述目的, 本发明所采用的方案为:
一种气压式挤出容器, 其包括内部具有容置空间的容置部, 所述容置部至少具有一个用 于产品挤出的出口; 所述气压式容器还包括壳体, 所述容置部设置于壳体内且其出口设置于 壳体外, 容置部与壳体间具有一定的间隙空间; 所述容置部由可压缩性软质材料制成; 所述 气压式挤出容器还包括加压装置, 所述加压装置用于增加间隙空间中的气体压力, 从而使容 置部在气压的作用下被挤压而将其内部盛装的产品被挤出。
加压装置用于增加间隙空间中的气体压力, 其可以通过向间隙空间中补充额外的气体而 增加压力, 或者压缩间隙空间体积而增加压力, 亦或可以两者兼而有之; 从而使容置部在气 压的作用下被挤压而将其内部盛装的产品挤出。 使用时, 使出口转动或打开至允许产品挤出 的打开状态, 启用加压装置或对其施加作用力, 间隙空间中的气压增加; 从而对可压缩性的 软质材料制成的容置部施加压力, 容置部被挤压, 其内盛装的物料或产品从出口被挤出; 待 挤出所需要量的产品后,停止加压装置或撤去施加于作用力上的力, 间隙空间中的压力停止, 出料停止。 当需要大量的产品时, 可以分次按上述操作分别挤出。
该容器通过将传统的包装容器改为双层结构, 内层采用可压缩性的软质材料制成的容置 部对产品进行直接盛装, 由于其物理特性可以实现产品的方便挤出和极低的残留量; 同时通 过外部的壳体避免单纯容置部而造成的易破损和使用时不美观; 并且挤出操作是通过对两者 间的间隙空间中的气压增加的方式来对容置部进行作用而挤出产品, 使用方便、 快捷。
优选地, 所述加压装置为壳体, 所述壳体上设有单向气体阀, 并且壳体由可压缩性的硬 性材料制成。 壳体上共设有两个开口, 一个开口供容置部的出口配合并且配合后密封, 另一 个开口处设有单向气体阀, 该单向气体阀可以允许气体进入壳体内而不允许气体外泄: 组装 完成后容置部是位于壳体内部的。使用时, 对壳体施加一个作用力, 壳体发生变形向内收缩, 同时由于其向外的气体通路都是闭合的, 壳体与容置部间的间隙空间内的气体压力增大, 进 而对容置部产生挤压力, 容置部内的产品压力增大, 产品被从出口挤出; 待挤出所需量的产 品时, 撤去外力, 产品停止挤出, 壳体在其自身弹力的作用下回复至原始状态, 此时间隙空 间内的气压为负压, 壳体上的单向气体阀打开, 外界空气进入间隙空间中达到平衡状态, 至 此单次挤出操作结束。下次使用时重复上述操作即可,大量挤出时分次挤出时重复上述操作。
优选地, 所述加压装置为气泵, 所述壳体上设有单向气体阀, 气泵与所述单向气体阀相 连, 所述壳体采用非压缩性刚性材料制成。 壳体上共设有两个开口, 一个开口供容置部的出 口配合并且配合后密封, 另一个开口处设有单向气体阀, 该单向气体阔可以允许气体进入壳 体内而不允许气体外泄, 气泵通过该单向气体闽向间隙空间中输送气体; 组装完成后容置部 是位于壳体内部的。 使用时, 启动气泵或对其施加作用力, 气泵将气体泵入间隙空间中, 由 于壳体是采用非压缩性刚性材料制成的, 不可以变形, 故壳体内的间隙空间中的气压增大, 进而使容置部中的产品被挤出; 当挤出足够量的产品时, 气泵停止工作, 待间隙空间中的气 压与外界气压平衡或接近平衡后, 产品挤出停止, 至此, 单次挤出操作完成。
进一步地, 所述容置部的出口处设有单向阀。 单向阀使用允许产品从容置部中挤出而不 允许外界的气体进入容置部中。 使用单向阀后可以避免在挤出完成后装置回复至初始状态时 可能会有空气进入容置部的问题, 从而可以避免产品与空气接触质变或是有空气掺杂在后续 产品中而影响挤出效果。 优选地, 所述容置部采用硅胶、橡胶、 塑料或其他具有类似性质的可压缩性的材料制成。 进一步地, 所述壳体采用硬性塑胶或其他具有类似性质的可压縮性的材料制成。
进一步地, 所述壳体采用玻璃、 纤维玻璃等非压缩性的材料制成。
一种产品灌装和挤出方法, 该方法包括产品灌装和产品挤出的步骤;
所述产品包装的步骤包括:
S 11产品灌装的步骤, 其包括将产品分装到容置部内的用于盛装产品的容置空间中, 所述容置部采用可压缩性软质材料制成, 容置部至少具有一个用于产品挤出的出口, 出口处 设有单向阀, 以允许产品从容置部中挤出而不允许外界的气体进入容置部中, 从而可以避免 外界空气进入容置空间中而使产品与空气接触质变或是有空气掺杂在后续产品中而影响挤出 效果;
S 12 包装体组装的步骤, 将上述步骤灌装好的容置部置于壳体中, 壳体上设有与容 置部对应位置设有开口供容置部的出口穿出以使其内的产品可以被挤出, 壳体在与容置部配 合后开口处为密封结构; 容置部与壳体之间具有一定的间隙空间;
所述产品挤出的步骤包括:
S21 产品挤出的步骤, 通过加压装置施加压力使容置部与壳体之间的间隙空间中的 气压增加, 间隙空间中的气体进一步将压力传导至容置部表面, 使容置部内的产品被挤压而 经出口被挤出;
S22 状态恢复的步骤, 加压装置停止施加压力后, 产品挤出停止, 容置部的单向出 口关闭以避免空气进入容置部, 加压装置回复到初始状态以备下次使用。
下次挤出或需要多次挤出时, 重复上述 S21和 S22步骤。
该方法通过将产品灌装到双层结构容器的内层中,并且内层采用可压缩性软质材料制成, 由于其物理特性可以实现产品的方便挤出和极低的残留量; 同时通过外部的壳体避免单纯容 置部而造成的易破损和使用时不美观; 并且挤出操作是通过对两者间的间隙空间中的气压增 加的方式来对容置部进行作用而挤出产品, 使用方便、 快捷。
优选地, 所述 S21步骤中施加压力是通过由具有适中弹性的可压缩性的硬性材料制成的 壳体完成的, 壳体上还设有允许气体进入壳体内而不允许气体外泄的单向气体阀。 施加压力 时挤压壳体, 壳体发生变形向内收缩,使间隙空间中的气体压力增大并对容置部产生挤压力; 撤去外力后, 容置部的单向出口关闭, 此时间隙空间内的气压为负压, 壳体上的单向气体阔 打开, 外界空气进入间隙空间中达到平衡状态而使外界气体通过壳体上的单向气体阀进入间 隙空间中, 壳体回复到初始状态, 至此单次挤出操作结束。 优选地, 所述 S21步骤中施加压力是通过可输出气体的气泵完成的, 气泵可通过设置于 壳体上的单向气体阀向壳体内的间隙空间中输送气体, 而壳体采用非压缩性刚性材料制成。 壳体上共设有两个开口, -个开口供容置部的出口配合并且配合后密封, 另一个开口处设有 单向气体阀, 该单向气体阔可以允许气体进入元壳体内而不允许气体外泄, 气泵通过该单向 气体阀向间隙空间中输送气体。 启动气泵或对其施加作用力, 气泵将气体泵入间隙空间中, 壳体内的间隙空间中的气压增大, 进而使容置部中的产品被挤出; 当挤出足够量的产品时, 气泵停止工作, 待间隙空间中的气压与外界气压平衡或接近平衡后, 产品挤出停止, 至此, 单次挤出操作完成。
本发明的容器和方法通过将传统的包装容器改为双层结构, 内层采用可压缩性软质材料 制成的容置部对产品进行直接盛装, 由于其物理特性可以实现产品的方便挤出和极低的残留 量; 同时通过外部的壳体避免单纯容置部而造成的易破损和使用时不美观; 并且挤出操作是 通过对两者间的间隙空间中的气压增加的方式来对容置部进行作用而挤出产品, 使用方便、 快捷。 其具有以下有益效果:
1、 能够简单、 快捷地挤出更多的产品, 大幅度减少残留, 具有更高的应用效益;
2、 对于怕光、 怕高温或怕与空气接触的产品, 有更好地保护效果, 可以延长保质期和提 口 口
冋广口口口口 。
3、减少废弃包装容器中的产品残留, 降低废弃包装容器的处理成本和工艺复杂程度, 对 环境友好。
附图说明
图 1是一种壳体结构示意图;
图 2是容置部结构示意图;
图 3是一种实施例的产品结构示意图;
图 4是图 3的实施例的挤压工作时的结构示意图;
图 5是图 4停止挤压恢复原状后的结构示意图;
图 6是另一种实施例的结构示意图;
图 7是图 6的实施例挤压工作时的结构示意图;
图 8是图 7撤去外力后回复过程中的某一结构示意图;
图 9是图 7撤去外力后回复过程中的气体运动结构示意图; 图 10是图 6的实施例挤压后回复至原状时的结构示意图;
其中, 1、 容置部, 2、 壳体, 3、 气泵, 11、 容置空间, 12、 出口, 13、 单向阀, 21、 开 口, 22、 间隙空间, 23、 单向气体阔。
具体实施方式
为了使本领域技术人员可以更好地理解本发明, 从而对本发明的保护范围作出更清楚的 限制, 下面结合附图对本发明的结构和方法进行详细描述。
如图 1、 2所示, 一种气压式挤出容器, 其由容置部 1、 壳体 2和加压装置组成, 容置部 1内部具有用于盛装产品的容置空间 11, 其盛装的产品可以是固体、 液体或膏状物; 所述容 置部 1至少具有一个用于产品挤出的出口 12, 根据产品或使用场景的特殊需要, 出口 12也 可以设置为多个出口或是多个细小孔组成的集群式开口; 显然, 容置部 1也可以还包括用于 将产品灌装到容置部 1中的灌装口或者现有技术中可以实现将产品灌装到其中的其他方式, 也包括现有技术中存在的为实现灌装目的的容置部结构。 所述容置部 1设置于壳体 2内部, 壳体 2上设有与容置部 1对应位置设有开口 21供容置部 1的物料出口 12穿出以使其内的产 品可以被挤出, 壳体 2在与容置部 1配合后开口 21处为密封结构; 容置部 1与壳体 2之间具 有一定的间隙空间 22, 该间隙空间 22可充满空气或其他气体; 所述容置部 1由可压缩性软 质材料制成, 例如, 硅胶、 橡胶或塑料; 所述加压装置用于增加间隙空间 22中的气体压力, 其可以通过向间隙空间中补充额外的气体而增加压力, 或者压縮间隙空间体积而增加压力, 亦或可以两者兼而有之;从而使容置部 2在气压的作用下被挤压而将其内部盛装的产品挤出。
产品组装时, 首先通过出口 12或按现有技术中的方法或结构将产品灌装到容置空间中, 再将容置部 1与壳体 2组装在配合在一起;使用时,使出口 12转至允许产品挤出的打开状态, 启动加压装置或对其施加作用力, 间隙空间 22中的气压增加; 从而对可压缩性软质材料制成 的容置部 1施加压力, 容置部 1被挤压, 其内盛装的物料或产品从出口 12被挤出; 待挤出所 需要量的产品后, 停止加压装置或撤去施加于作用力上的力, 间隙空间中的压力消除, 出料 停止。 当需要大量的产品时, 可以分次按上述操作分别挤出。
如图 6 10所示, 在某些实施例中, 所述加压装置为壳体, 所述壳体上设有单向气体阀, 并且其由具有弹性的适中可压缩性的硬性材料制成,例如硬性塑胶。壳体上共设有两个开口, 一个开口 21供容置部的出口配合并且配合后密封, 另一个开口处设有单向气体阀, 该单向气 体阀可以允许气体进入壳体内而不允许气体外泄; 组装完成后容置部是位于壳体内部的。 使 用时, 对壳体施加一个作用力, 壳体发生变形向内收缩, 同时由于其向外的气体通路都是闭 合的, 壳体与容置部间的间隙空间内的气体压力增大, 进而对容置部产生挤压力, 容置部内 的产品压力增大, 产品被从出口挤出; 待挤出所需量的产品时, 撤去外力, 产品停止挤出, 壳体在其自身弹力的作用下回复至原始状态, 此吋间隙空间内的气压为负压, 壳体上的单向 气体阀打开, 外界空气进入间隙空间中达到平衡状态, 至此单次挤出操作结束。 下次使用时 重复上述操作即可, 大量挤出时分次挤出时重复上述操作。
如图 1 5所示, 在另一些实施例中, 所述加压装置为可输出气体的气泵 3 , 气泵 3可通 过设置于壳体上的单向气体陶 23向壳体内的间隙空间 22中输送气体, 所述壳体采用非压缩 性刚性材料制成, 例如玻璃、 纤维玻璃。 壳体 2上共设有两个开口, 一个开口 21供容置部的 出口配合并且配合后密封, 另一个开口处设有单向气体阀 23, 该单向气体阀 23可以允许气 体进入壳体 2内而不允许气体外泄,气泵 3通过该单向气体阀 23向间隙空间 22中输送气体; 组装完成后容置部 1是位于壳体 2内部的。 使用时, 启动气泵 3或对其施加作用力, 气泵 3 将气体泵入间隙空间中, 由于壳体 2是采用非压缩性刚性材料制成的, 不可以变形, 故壳体 2内的间隙空间 22中的气压增大,进而使容置部 1中的产品被挤出;当挤出足够量的产品时, 气泵 3停止工作, 待间隙空间 22中的气压与外界气压平衡或接近平衡后, 产品挤出停止, 至 此, 单次挤出操作完成。
在某些较佳实施例中, 所述容置部 1的出口 12处设有单向阀 13, 所述单向阀 13使用允 许产品从容置部 1中挤出而不允许外界的气体进入容置部 1中。使用单向阔 13后可以避免在 挤出完成后装置回复至初始状态时可能会有空气进入容置部 1的问题, 从而可以避免产品与 空气接触质变或是有空气掺杂在后续产品中而影响挤出效果。
一种产品灌装和挤出方法, 该方法包括产品灌装和产品挤出的步骤;
所述产品包装的步骤包括:
S11产品灌装的步骤, 其包括将产品分装到容置部内的用于盛装产品的容置空间中, 所述容置部采用可压缩性软质材料制成, 容置部至少具有一个用于产品挤出的出口, 出口处 设有单向阔, 以允许产品从容置部中挤出而不允许外界的气体进入容置部中, 从而可以避免 外界空气进入容置空间中而使产品与空气接触质变或是有空气掺杂在后续产品中而影响挤出 效果;
S12 包装体组装的步骤, 将上述步骤灌装好的容置部置于壳体中, 壳体上设有与容 置部对应位置设有开口供容置部的出口穿出以使其内的产品可以被挤出, 壳体在与容置部配 合后开口处为密封结构; 容置部与壳体之间具有一定的间隙空间;
所述产品挤出的步骤包括:
S21 产品挤出的步骤, 通过加压装置施加压力使容置部与壳体之间的间隙空间中的 气压增加, 间隙空间中的气体进一步将压力传导至容置部表面, 使容置部内的产品被挤压而 经出口被挤出;
S22 状态恢复的步骤, 加压装置停止施加压力后, 产品挤出停止, 容置部的单向出 口关闭以避免空气进入容置部, 加压装置回复到初始状态以备下次使用。
下次挤出或需要多次挤出时, 重复上述 S21和 S22步骤。
如图 6 10所示,在某些优选实施例中,所述 S21步骤中施加压力是通过由具有适中弹性 的可压缩性的硬性材料制成的壳体完成的, 壳体上还设有允许气体进入壳体内而不允许气体 外泄的单向气体阀; 施加压力时挤压壳体, 壳体发生变形向内收缩, 使间隙空间中的气体压 力增大并对容置部产生挤压力; 撤去外力后, 容置部的单向出口关闭, 此时间隙空间内的气 压为负压, 壳体上的单向气体阀打开, 外界空气进入间隙空间中达到平衡状态而使外界气体 通过壳体上的单向气体阀进入间隙空间中, 壳体回复到初始状态, 至此单次挤出操作结束。 下次使用时重复上述操作即可, 大量挤出时分次挤出时重复上述操作。
如图 1-5所示, 在另一些优选实施例中, 所述 S21步骤中施加压力是通过可输出气体的 气泵完成的, 气泵可通过设置于壳体上的单向气体阀向壳体内的间隙空间中输送气体, 而壳 体采用非压缩性刚性材料制成, 例如玻璃、 纤维玻璃。 壳体上共设有两个开口, 一个开口供 容置部的出口配合并且配合后密封, 另一个开口处设有单向气体闽, 该单向气体阀可以允许 气体进入元壳体内而不允许气体外泄, 气泵通过该单向气体阀向间隙空间中输送气体。 启动 气泵或对其施加作用力, 气泵将气体泵入间隙空间中, 壳体内的间隙空间中的气压增大, 进 而使容置部中的产品被挤出; 当挤出足够量的产品时, 气泵停止工作, 待间隙空间中的气压 与外界气压平衡或接近平衡后, 产品挤出停止, 至此, 单次挤出操作完成。
该方法具体所使用的设备和设备的工作原理也可以参考上述的气压式挤出容器的相关描 述。

Claims

1、 一种气压式挤出容器, 其包括内部具有容置空间的容置部, 所述容置部至少具有一个用于 产品挤出的出口; 其特征在于, 所述气压式容器还包括壳体, 所述容置部设置于壳体内且其 出口设置于壳体外, 容置部与壳体间具有一定的间隙空间; 所述容置部由可压缩性软质材料 制成;所述气压式挤出容器还包括加压装置,所述加压装置用于增加间隙空间中的气体压力, 从而使容置部在气压的作用下被挤压而将其内部盛装的产品被挤出。
2、 根据权利要求 1所述的气压式挤出容器, 其特征在于, 所述加压装置为壳体, 所述壳体上 设有单向气体阀, 并且壳体由可压缩性的硬性材料制成。
3、 根据权利要求 1所述的气压式挤出容器, 其特征在于, 所述加压装置为气泵, 所述壳体上 设有单向气体阀, 气泵与所述单向气体阀相连, 所述壳体采用非压缩性刚性材料制成。
4、根据权利要求 1-3任一项所述的气压式挤出容器, 其特征在于, 所述容置部的出口处设有 单向阀。
5、 根据权利要求 1所述的气压式挤出容器, 其特征在于, 所述容置部采用硅胶、 橡胶或塑料 制成。
6、 根据权利要求 2所述的气压式挤出容器, 其特征在于, 所述壳体采用硬性塑胶制成。
7、根据权利要求 3所述的气压式挤出容器,其特征在于,所述壳体采用玻璃或纤维玻璃制成。
8、 一种产品灌装和挤出方法, 该方法包括产品灌装和产品挤出的步骤; 其特征在于, 所述产品包装的步骤包括:
S 11 产品灌装的步骤, 其包括将产品分装到容置部内的用于盛装产品的容置空间中, 所 述容置部采用可压缩性软质材料制成, 容置部至少具有一个用于产品挤出的出口, 出口处设 有单向阀, 以允许产品从容置部中挤出而不允许外界的气体进入容置部中;
S 12包装体组装的步骤, 将上述步骤灌装好的容置部置于壳体中, 壳体上设有与容置部 对应位置设有开口供容置部的出口穿出以使其内的产品可以被挤出, 壳体在与容置部配合后 开口处为密封结构; 容置部与壳体之间具有一定的间隙空间;
所述产品挤出的步骤包括:
S21 产品挤出的步骤, 通过加压装置施加压力使容置部与壳体之间的间隙空间中的气压 增加, 间隙空间中的气体进一步将压力传导至容置部表面, 使容置部内的产品被挤压而经出 口被挤出;
S22 状态恢复的步骤, 加压装置停止施加压力后, 产品挤出停止, 容置部的单向出口关 闭以避免空气进入容置部, 加压装置回复到初始状态以备下次使用。
9、根据权利要求 8所述的产品包装和挤出方法, 其特征在于, 所述 S21步骤中施加压力是通 过由具有适中弹性的可压缩性的硬性材料制成的壳体完成的, 壳体上还设有允许气体进入壳 体内而不允许气体外泄的单向气体阀。
10、 根据权利要求 8所述的产品包装和挤出方法, 其特征在于, 所述 S21步骤中施加压力是 通过可向其输入气体的气泵完成的, 气泵可通过设置于壳体上的单向气体阀向壳体内的间隙 空间中输入气体, 而壳体采用非压缩性刚性材料制成。
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FR2743355B1 (fr) * 1996-01-08 1998-03-27 Givenchy Parfums Recipient pour le conditionnement d'un produit liquide plus ou moins visqueux
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US4189069A (en) * 1978-03-17 1980-02-19 Stoody William R Squeeze tube sack for aerosol type containers
FR2743355B1 (fr) * 1996-01-08 1998-03-27 Givenchy Parfums Recipient pour le conditionnement d'un produit liquide plus ou moins visqueux
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