WO2019024335A1 - 一种磷石膏煅烧预处理系统 - Google Patents

一种磷石膏煅烧预处理系统 Download PDF

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Publication number
WO2019024335A1
WO2019024335A1 PCT/CN2017/112083 CN2017112083W WO2019024335A1 WO 2019024335 A1 WO2019024335 A1 WO 2019024335A1 CN 2017112083 W CN2017112083 W CN 2017112083W WO 2019024335 A1 WO2019024335 A1 WO 2019024335A1
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WO
WIPO (PCT)
Prior art keywords
wall
ceiling
phosphogypsum
disposed
hot air
Prior art date
Application number
PCT/CN2017/112083
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English (en)
French (fr)
Inventor
赵嘉珩
赵建纲
Original Assignee
郑州三迪建筑科技有限公司
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Publication of WO2019024335A1 publication Critical patent/WO2019024335A1/zh

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B11/00Calcium sulfate cements
    • C04B11/02Methods and apparatus for dehydrating gypsum
    • C04B11/022Simultaneous dehydrating of gypsum and slaking of lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B11/00Calcium sulfate cements
    • C04B11/26Calcium sulfate cements strating from chemical gypsum; starting from phosphogypsum or from waste, e.g. purification products of smoke

Definitions

  • the present invention belongs to the field of building materials, and particularly relates to a phosphogypsum calcining pretreatment system for converting industrial by-product gypsum, especially phosphogypsum, into a gypsum process.
  • Phosphogypsum is a kind of industrial by-product gypsum. It is a chemical by-product gypsum produced by the phosphorus chemical industry enterprise in order to prevent the discharge of a large amount of sulfate ion in the production process. Root ions and moisture, and contain harmful substances, can not be directly used in construction; due to the increasing production of phosphogypsum, the accumulation of phosphogypsum is difficult to treat, forming secondary pollution, which has become difficult for every phosphorus chemical enterprise to solve.
  • the surface water evaporates more and the water content
  • the internal moisture content is high, and the pre-applied reclaiming equipment is used to cause different moisture content of the phosphogypsum sent to the preheating furnace at different stages, resulting in unstable production, because the calcined niobium with high water content has low yield per day.
  • the high moisture content of the unit is high, which makes the adjustment of the parameters of the calcining equipment difficult.
  • the previously applied sunlight plant has a small amount of ventilation and the layout is unreasonable, which causes the water vapor of the phosphogypsum to evaporate and cannot be dissipated.
  • the internal air humidity is large, which affects the evaporation of water from the phosphogypsum.
  • the cloth device is free to fall by the gravity of the phosphogypsum in the fabric.
  • the contact with the hot air in the plant is not enough, resulting in insufficient evaporation rate.
  • the first application The plant itself relies solely on solar energy. Although the water evaporation of phosphogypsum is increased, it takes a lot of energy for the calcination process of phosphogypsum. If the water content of phosphogypsum can be reduced more in the pretreatment stage, Save a lot of energy.
  • the present invention provides a phosphogypsum calcination pretreatment system, which is characterized in that: a ground layer, a wall, an air inlet, a ceiling, a fan, a cloth device, an air outlet device, an automatic material retrieving device, a column, a hot air duct inside the wall, a partition wall, an underground hot air duct; the ground floor is disposed within a range enclosed by the surrounding wall; the surrounding wall is disposed at a periphery of the ceiling, and the height thereof is less than or equal to 3000 mm; and the air inlet is disposed on the fence and penetrates the thickness of the wall;
  • the air inlet is provided with a closing and opening device; the closing and opening device is a blind or a door; the air inlet has a plurality of; the ceiling is an arc structure, and is made of a transparent material.
  • the inner side has a supporting member, one end of the supporting member is connected with the surrounding wall, and the middle portion is connected with the vertical column; the fan is installed on the distributing device and can move together with the discharging plate of the distributing device;
  • the direction of the side of the device; the cloth device is installed in the air on the side of the column to match the length of the ceiling; a belt conveyor type cloth device, on which a discharge plate capable of moving along the longitudinal direction of the conveyor belt is installed;
  • the air outlet device is disposed at a middle portion of the top surface of the ceiling; the air outlet device is a side outlet, and the top portion is covered
  • the length direction thereof is consistent with the length direction of the ceiling;
  • the automatic reclaiming device is installed between the fence and the distributing device, and is a linear moving surface layer reclaiming device;
  • the column is disposed in the middle of the ceiling, and there are a plurality of The upper portion is connected to the ceiling support member, and the lower portion is connected to the ground foundation; the hot air duct
  • the invention has the beneficial effects that the solar energy and the preheating furnace can be further used for preheating to save energy; the water evaporation of the cloth ⁇ phosphogypsum can be accelerated, the water content of the phosphogypsum can be quickly reduced; The furnace transports phosphogypsum with stable water content to maintain stable production capacity.
  • the length of the wall 2 is 100,000 mm
  • the height of the wall 2 is 3000 mm
  • the thickness of the wall 2 is 500 mm
  • the distance between the two walls 2 is 32,000 mm
  • the inlet and outlet walls are provided on both ends of the wall 2
  • the installation of the door; the ground floor 1 is laid with cement mortar; the width of the wall 2 is 500 mm from the ground, and the width is 1500 mm, and the height of 1000 mm is installed with the blinds of the blinds as the air inlet 3, in this case, the air inlet 3 is selected.
  • the wall 2 is evenly distributed along the length of the wall 2 by 10000 mm; the glass curtain wall supported by the steel structure is used as the ceiling 4, the two ends of the ceiling 4 are connected with the wall 2, and the middle portion is connected with the column 9 in a circular arc shape, wherein
  • the height of the connection between the line portion and the column is 12000 mm; in this example, a fan type fan with a shield is selected as the fan 5, which is installed under the lower plate moving device of the distributing device 6 and is located on the lower plate of the phosphogypsum.
  • the cloth device 6 in this example is selected from the prior application "A pretreatment system for industrial gypsum, application number: 2016101006108" as the cloth device in this example.
  • two cloth devices 6 are selected, which are respectively installed in the air at a distance of 9500 mm from the ground, and are located on both sides of the column 9 at a distance of 4000 mm from the column, wherein the width of the conveyor belt of the cloth device 6 is 950 mm;
  • the air outlet device 7 has a height of 3000 mm, a width of 2000 mm, and a length of 15000 mm, and is selected from three, evenly disposed on the upper surface of the ceiling 4 and on the center line where the column 9 is located; the air outlet device 7 has louvers on both sides, and the upper portion is curved.
  • the hollow form of the cover is connected to the inner side of the ceiling 4 at the corresponding position of the ceiling 4 to enable indoor and outdoor ventilation.
  • the inclined beam moving type reclaimer commonly used by mining enterprises such as coal mines is combined with the through conveyor belt.
  • the reclaiming device is used as the automatic reclaiming device 8, and the structure of the device is generally that the upper rail is mounted on the bracket of the distributing device 6, and the length of the conveyor belt is the same as that of the distributing device 6, and the belt is disposed in parallel with the wall 2500 at the inner side of the wall 2.
  • Conveyor belt, horizontal rail is arranged on the upper side of the conveyor belt near the wall 2, and the inclined beam is placed between the two rails, and the power transmission is installed.
  • running gear; swash near horizontal beam A reclaimer is installed at one end of the track, and is hinged to the inclined beam.
  • a pulley is installed on the upper part of the inclined beam, and the wire rope is connected with the suspended end of the reclaimer, and the height of the suspended end of the reclaimer can be adjusted by the winch; the reclaimer adopts a scraper type
  • a steel structure tower column is selected as the column 9, the lower end of the column 9 is connected to the base of the ground, and the upper end is connected to the middle of the ceiling 4.
  • the section width of the column 9 is 1000.
  • the length of the millimeter is 1000 mm; a plurality of columns 9 are selected, and the length direction of the ceiling 4 is evenly distributed along the center line of the ceiling 4 at intervals of 5000 mm; in this example, a hollow structure having a width of 1000 mm and a height of 3000 mm is selected as the partition wall 11 and the wall thickness is 100. Millimeter, length 100000 mm runs through the whole building, the lower part is connected to the ground, and the upper part is suspended.
  • the hollow space of the partition wall 11 is selected as the hot air duct 10 in the wall, one end is connected with the air inlet system, and the other end is connected with the air outlet system.
  • an underground passage with a section width of 1000 mm and a height of 1000 mm and a thickness of 100 mm from the ground layer 1 is selected as the underground hot air duct 12
  • the length runs through the entire plant, one end is connected to the air inlet system, and the other end is connected to the air outlet system; in this example, six underground hot air ducts 12 are selected, and the spacing distance is 4000 mm, which is symmetrically distributed along the center line of the partition wall 10;
  • the conveyor belt of the material device 8 is connected with the feeding conveyor belt of the preheating furnace, and the air inlet system is connected with the air outlet pipe of the preheating furnace, the air outlet system is connected with the exhaust pipe, and the drainage system in the air outlet system is provided.
  • the connection to the water outlet completes the practice of the present invention.
  • the length of the wall 2 is 100,000 mm
  • the height of the wall 2 is 3000 mm
  • the thickness of the wall 2 is 500 mm.
  • the distance between the two sides of the wall 2 is 32000 mm.
  • the entrance and exit walls 2 are provided with inlet and outlet and the door is installed; the ground floor 1 is laid with cement mortar; the wall 2 is 500 mm from the ground and the width is 1500 mm, and the height of 1000 mm is installed.
  • the cornice of the closed shutter is used as the air inlet 3.
  • the air inlet 3 is selected to be evenly covered with the wall 2 at intervals of 10000 mm along the length of the wall 2; the glass curtain wall supported by the steel structure is used as the ceiling 4, and the ceiling 4 The end is connected to the wall 2, and the middle part is connected with the column 9 in a circular arc shape, wherein the height of the connection between the line portion and the column is 12000 mm; in this example, a fan type fan with a shield is selected as the fan 5, and is installed.
  • the distributing device 6 selects the prior application "a kind of work Gypsum pretreatment system, application number: 2016101006108 "in the present embodiment, the distribution means the distribution means 6; in this example Two fabric devices 6 are selected, which are respectively installed in the air at a distance of 9500 mm from the ground, and are located on the sides of the column 9 at a distance of 4000 mm from the column, wherein the width of the conveyor belt of the cloth device 6 is 950 mm; in this example, the air outlet device 7 is selected.
  • the height is 3000 mm, the width is 2000 mm, the length is 15000 mm, three are selected, and are evenly arranged on the upper surface of the ceiling 4 and on the center line where the column 9 is located; the air outlet device 7 adopts two sides of the louver, and the hollow part of the upper curved cover, In the corresponding ceiling 4 position, it can be connected with the inside of the ceiling 4 to realize indoor and outdoor ventilation.
  • the inclined beam moving type reclaimer commonly used by mining enterprises such as coal mines is combined with the reclaiming device composed of the through conveyor belt.
  • the automatic reclaiming device 8 has a structure in which an upper rail is mounted on the bracket of the distributing device 6, and the belt belt has the same length as the conveying device 6, and a belt conveyor belt is disposed in parallel with the wall 2500 inside the wall 2,
  • the upper part of the conveyor belt is placed near the wall 2 - the side is provided with a horizontal track, the inclined beam is placed between the two tracks, and the power transmission and walking are installed.
  • the reclaimer adopts a scraper type reclaimer; in this example, a steel structure tower column is selected as the column 9, the lower end of the column 9 is connected with the foundation base of the ground, and the upper end is connected with the middle portion of the ceiling 4, and is selected in this example.
  • the cross-section width of the column 9 is 1000 mm and the length is 1000 mm; a plurality of columns 9 are selected, and the length direction of the ceiling 4 is evenly distributed along the center line of the ceiling 4 at intervals of 5000 mm; in this example, a hollow structure having a width of 1000 mm and a height of 3000 mm is selected as
  • the partition wall 11 has a wall thickness of 100 mm and a length of 100,000 mm throughout the entire building.
  • the lower part is connected to the ground and the upper part is suspended.
  • the hollow space of the partition wall 11 is selected as the hot air duct 10 in the wall, and one end thereof is connected to the air inlet system. The other end is connected to the air outlet system; in this example, the underground section having a section width of 1000 mm and a height of 100 mm is selected from the ground floor layer 1 having a thickness of 100 mm.
  • the channel acts as an underground hot air duct 12, the length of which runs through the entire building, one end is connected to the air inlet system, and the other end is connected to the air outlet system; in this example, six underground hot air ducts 12 are selected, with a spacing distance of 4000 mm along the midline of the partition wall 10 Uniform distribution; connecting the conveyor belt of the automatic reclaiming device 8 with the feeding conveyor of the preheating furnace, connecting the air inlet system with the air outlet pipe of the preheating furnace, connecting the air outlet system with the exhaust duct, and connecting
  • the implementation of the present invention is accomplished by connecting the drainage system in the wind system to the water outlet.
  • phosphogypsum is transported from the production line or stockyard to the plant of the present invention, and the phosphogypsum is mixed with the lime by a neutralization device and then enters the distribution device 6 , and the distribution device 6 passes the mixed phosphogypsum through the distribution device 6.
  • the conveyor belt is transported to the far end of the plant and is thrown in the air to the side of the cloth device 6 in the air.
  • the sprinkling of phosphogypsum is in contact with the hot air in the plant to accelerate the evaporation of the moisture of the phosphogypsum.
  • the fan 5 blows the phosphogypsum in the air, which accelerates the evaporation of the surface of the phosphogypsum and volatilizes.
  • the moisture is discharged to the outside of the plant through an air flow passage composed of the air inlet 2 and the air outlet device 7; as the phosphogypsum is dispersed, the lowering plate on the distributing device 6 starts to move toward the feeding end, blocking the phosphogypsum down material
  • the conveyor belt at the rear end of the plate moves and is thrown into the air at the position of the lowering plate, so that the phosphogypsum is evenly scattered and falls on the surface of the ground layer 1 near the partition wall 11; the phosphogypsum falling on the ground is underground on the ground layer 1
  • the heating of the hot air duct 12, the phosphogypsum near the partition wall 11 is heated by the hot air duct 10 in the wall to accelerate the water volatilization of the phosphogypsum; and the automatic reclaiming device 8 in this example adopt
  • the reclaimer of the automatic reclaiming device 8 picks up the surface layer of the phosphogypsum piled up on the ground, and moves from one end of the plant to the other end, thereby ensuring the obtained phosphorus.
  • the difference in moisture content of the paste is not significant, which is beneficial to the stable operation of the calcination system; the automatic reclaiming device 8 feeds the obtained phosphogypsum into the preheating furnace for preheating, further removing the free moisture in the phosphogypsum, since the preheating furnace is used
  • the calciner discharges hot air, thus saving energy, thus completing the working process of the phosphogypsum calcination pretreatment system.
  • the invention can further utilize the solar energy and the preheating furnace to preheat, save energy; accelerate the evaporation of the water of the phosphonium phosphogypsum, rapidly reduce the water content of the phosphogypsum; and uniformly transport the phosphogypsum with stable water content to the preheating furnace to maintain the production capacity Stable, industrially practical.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Drying Of Solid Materials (AREA)
  • Building Environments (AREA)

Abstract

一种磷石膏煅烧预处理系统,属于建筑材料领域,包括地面层,围墙,进风口,顶棚,风机,布料装置,出风装置,自动取料装置,立柱,墙内热风道,隔墙,地下热风道;地面层设置在围墙包围的范围内;围墙设置在顶棚周边;进风口设置在围墙上;顶棚为弧形结构;风机安装在布料装置上;自动取料装置安装在围墙和布料装置之间;立柱设置在顶棚的中部;墙内热风道设置在隔墙内;地下热风道设置在地面层的下方。

Description

一种磷石膏煅烧预处理系统 技术领域
[0001] 本发明属于建筑材料领域, 特别涉及一种将工业副产石膏特别是磷石膏进行煅 烧转变为建筑石膏过程中的磷石膏煅烧预处理系统。
背景技术
[0002] 磷石膏是工业副产石膏的一种, 是磷化工工业企业为了防止在生产过程中大量 硫酸根离子的排放污染环境, 中和后产生的工业副产石膏, 由于其中含有大量 的磷酸根离子以及水分, 且含有有害物质, 不能直接用于建筑施工中; 由于磷 石膏的产生量越来越大, 磷石膏堆积难以处理, 形成了二次污染, 成为了每个 磷化工企业难以解决的问题; 为此, 本申请人在先申请了专利申请"一种磷石膏 的加工方法, 申请号: 2015100759558"和"一种工业石膏的预处理系统, 申请号 : 2016101006108"; 经过实施后发现存在以下问题, 首先, 磷化工生产线上产出 的磷石膏含自由水的量很大, 采用在先申请的技术方案存在含水率下降不能够 满足自动煅烧生产线的需求; 再者, 磷石膏在阳光厂房内经过布料器分散到地 面成堆后, 其表面水分蒸发多, 含水率低, 内部含水率高, 采用在先申请的取 料设备, 造成不同吋段送入预热炉内的磷石膏含水率不同, 从而导致产量不稳 定, 因为含水率高的煅烧吋单位吋间产量低, 含水率低的单位吋间产量高, 导 致煅烧设备参数调整困难; 第三, 在先申请的阳光厂房通风量小且布局不合理 , 导致磷石膏蒸发的水蒸气不能够及吋散发掉, 厂房内空气湿度大, 影响磷石 膏的水分蒸发; 第四, 布料装置在布料吋依靠磷石膏的重力自由下落, 其与厂 房内热空气接触吋间不够, 导致水分蒸发速度不够; 第五, 在先申请的厂房内 单纯依靠太阳能, 虽然增加了磷石膏的水分蒸发, 但是, 对于磷石膏的煅烧工 序来说, 需要耗费大量能源, 如果能够在预处理阶段能够多些降低磷石膏的含 水量, 就能够节省大量能源。
技术问题
[0003] 针对在先申请的磷石膏煅烧预处理系统在应用中存在的上述问题, 本发明提出 一种磷石膏煅烧预处理系统。
问题的解决方案
技术解决方案
[0004] 本发明提出一种磷石膏煅烧预处理系统, 其特征在于: 地面层, 围墙, 进风口 , 顶棚, 风机, 布料装置, 出风装置, 自动取料装置, 立柱, 墙内热风道, 隔 墙, 地下热风道; 所述的地面层设置在围墙包围的范围内; 所述的围墙设置在 顶棚周边, 其高度小于等于 3000毫米; 所述的进风口设置在围墙上, 贯穿围墙 厚度; 所述的进风口上安装有关闭幵启装置; 所述的关闭幵启装置是百叶窗或 者是门; 所述的进风口有多个; 所述的顶棚为弧形结构, 由透明材料制成, 其 内侧有支撑件, 其支撑件一端与围墙连接, 中部与立柱连接; 所述的风机安装 在布料装置上, 能够随布料装置的卸料板一起运动; 所述的风机出风方向为远 离布料装置侧边的方向; 所述的布料装置安装在立柱侧边的空中, 与顶棚的长 度相匹配; 所述的布料装置为皮带输送带式布料装置, 其上安装有能够沿输送 带长度方向运动的卸料板; 所述的出风装置设置在顶棚上面中部; 所述的出风 装置为侧边出口, 顶部有罩, 其长度方向与顶棚的长度方向一致; 所述的自动 取料装置安装在围墙和布料装置之间, 为直线移动式表层取料装置; 所述的立 柱设置在顶棚的中部, 有多个, 上部与顶棚支撑件连接, 下部与地面基础连接 ; 所述的墙内热风道设置在隔墙内, 贯通隔墙的长度; 一端与进风系统连通, 另一端与出风系统连通; 所述的隔墙设置在地面层上, 位于顶棚宽度方向中线 ; 所述的隔墙高度小于等于 3000毫米; 所述的地下热风道设置在地面层的下方 , 贯通地面层的长度方向; 所述的地下热风道有多个, 一端与进风系统连通另 一端与出风系统连通; 所述的进风系统设置在地面层的一端, 其出口与地下热 风道和墙内热风道连接, 其进口与磷石膏煅烧预处理系统的预热炉的出风口连 接; 所述的出风系统中设置有排水系统。
发明的有益效果
有益效果
[0005] 本发明的有益效果在于, 能够进一步利用太阳能和预热炉预热, 节约能源; 能 够加速布料吋磷石膏的水分蒸发, 快速降低磷石膏的含水率; 能够均匀向预热 炉输送含水率稳定的磷石膏, 保持产能稳定。
对附图的简要说明
附图说明
[0006] 图 1是本发明的横截面剖视图;
[0007] 1.地面层, 2.围墙, 3.进风口, 4.顶棚, 5.风机, 6.布料装置, 7.出风装置, 8.自 动取料装置, 9.立柱, 10.墙内热风道, 11.隔墙, 12.地下热风道。
实施该发明的最佳实施例
本发明的最佳实施方式
[0008] 如图 1, 本例中选用围墙 2的长度 100000毫米, 围墙 2的高度 3000毫米, 围墙 2的 厚度 500毫米, 两侧围墙 2的间距 32000毫米, 两端围墙 2上设置进出口并安装门 ; 地面层 1采用水泥砂浆铺设; 在围墙 2上距离地面 500毫米设置宽度 1500毫米, 高度 1000毫米的安装有能够幵闭的百叶窗的幵口作为进风口 3, 本例中选用进风 口 3沿围墙 2的长度方向间隔 10000毫米均匀布满围墙 2; 选用钢结构支撑的玻璃 幕墙方式作为顶棚 4, 顶棚 4的两端与围墙 2连接, 中部与立柱 9连接, 呈圆弧形 结构, 其中线部位与立柱连接处的高度为 12000毫米; 本例中选用带有护罩的风 扇型风机作为风机 5, 将其安装在布料装置 6的下料板移动装置下方并位于下料 板的磷石膏进料一侧; 本例中的布料装置 6选用在先申请"一种工业石膏的预处理 系统, 申请号: 2016101006108"中的布料装置作为本例中的布料装置 6; 本例中 选用两个布料装置 6, 分别安装在距离地面 9500毫米的空中, 位于立柱 9的两侧 距离立柱 4000毫米, 其中布料装置 6的输送带宽度选用 950毫米; 本例中选用出 风装置 7的高度 3000毫米, 宽度 2000毫米, 长度 15000毫米, 选用 3个, 均匀布置 在顶棚 4的上表面且位于立柱 9所在的中线上; 出风装置 7采用两侧百叶窗, 上部 弧形罩的中空形式, 并在相应的顶棚 4位置幵口使之与顶棚 4内侧贯通, 能够实 现室内外通气; 本例中选用煤矿等矿山企业通用的斜梁移动型取料机结合贯通 输送带组成的取料装置作为自动取料装置 8, 此种装置的结构大致为在布料装置 6的支架上安装上部轨道, 与布料装置 6的输送带长度相同, 在围墙 2内侧距离围 墙 2500处平行设置皮带式输送带, 在此输送带上部靠近围墙 2—侧设置水平轨道 , 将斜梁架设在两个轨道之间, 并安装动力传动及行走装置; 在斜梁靠近水平 轨道一端安装取料机, 并与斜梁铰接, 在斜梁中上部安装滑轮, 采用钢丝绳与 取料机的悬空端连接, 能够通过卷扬机调节取料机的悬空端的高度; 取料机采 用刮板式取料机; 本例中选用钢结构铁塔式立柱作为立柱 9, 将立柱 9的下端与 地面的基础座连接, 上端与顶棚 4中部制成架连接, 本例中选用立柱 9的截面宽 度为 1000毫米长度 1000毫米; 选用多个立柱 9, 沿顶棚 4的中线间隔 5000毫米均 匀布满顶棚 4的长度方向; 本例中选用宽度 1000毫米, 高度 3000毫米的空心结构 作为隔墙 11, 壁厚 100毫米, 长度 100000毫米贯穿整个厂房, 其下部与地面连接 , 上部悬空; 本例中选用隔墙 11的中空空间作为墙内热风道 10, 将其一端与进 风系统连接, 另一端与出风系统连接; 本例中选用截面宽度 1000毫米高度 1000 毫米距离地面层 1的厚度为 100毫米的地下通道作为地下热风道 12, 其长度贯穿 整个厂房, 一端与进风系统连接, 另一端与出风系统连接; 本例中选用 6个地下 热风道 12, 间隔距离 4000毫米沿隔墙 10的中线对称均匀分布; 将自动取料装置 8 的输送带与预热炉的进料输送带连接, 将进风系统与预热炉的出风管连接, 将 出风系统与排气管道连接, 并将出风系统中的排水系统与出水口连接, 就完成 了本发明的实施。 本发明的实施方式
为了进一步说明本发明的技术方案, 现结合附图, 说明本发明的具体实施方式 ; 如图 1, 本例中选用围墙 2的长度 100000毫米, 围墙 2的高度 3000毫米, 围墙 2 的厚度 500毫米, 两侧围墙 2的间距 32000毫米, 两端围墙 2上设置进出口并安装 门; 地面层 1采用水泥砂浆铺设; 在围墙 2上距离地面 500毫米设置宽度 1500毫米 , 高度 1000毫米的安装有能够幵闭的百叶窗的幵口作为进风口 3, 本例中选用进 风口 3沿围墙 2的长度方向间隔 10000毫米均匀布满围墙 2; 选用钢结构支撑的玻 璃幕墙方式作为顶棚 4, 顶棚 4的两端与围墙 2连接, 中部与立柱 9连接, 呈圆弧 形结构, 其中线部位与立柱连接处的高度为 12000毫米; 本例中选用带有护罩的 风扇型风机作为风机 5, 将其安装在布料装置 6的下料板移动装置下方并位于下 料板的磷石膏进料一侧; 本例中的布料装置 6选用在先申请"一种工业石膏的预处 理系统, 申请号: 2016101006108"中的布料装置作为本例中的布料装置 6; 本例 中选用两个布料装置 6, 分别安装在距离地面 9500毫米的空中, 位于立柱 9的两 侧距离立柱 4000毫米, 其中布料装置 6的输送带宽度选用 950毫米; 本例中选用 出风装置 7的高度 3000毫米, 宽度 2000毫米, 长度 15000毫米, 选用 3个, 均匀布 置在顶棚 4的上表面且位于立柱 9所在的中线上; 出风装置 7采用两侧百叶窗, 上 部弧形罩的中空形式, 并在相应的顶棚 4位置幵口使之与顶棚 4内侧贯通, 能够 实现室内外通气; 本例中选用煤矿等矿山企业通用的斜梁移动型取料机结合贯 通输送带组成的取料装置作为自动取料装置 8, 此种装置的结构大致为在布料装 置 6的支架上安装上部轨道, 与布料装置 6的输送带长度相同, 在围墙 2内侧距离 围墙 2500处平行设置皮带式输送带, 在此输送带上部靠近围墙 2—侧设置水平轨 道, 将斜梁架设在两个轨道之间, 并安装动力传动及行走装置; 在斜梁靠近水 平轨道一端安装取料机, 并与斜梁铰接, 在斜梁中上部安装滑轮, 采用钢丝绳 与取料机的悬空端连接, 能够通过卷扬机调节取料机的悬空端的高度; 取料机 采用刮板式取料机; 本例中选用钢结构铁塔式立柱作为立柱 9, 将立柱 9的下端 与地面的基础座连接, 上端与顶棚 4中部制成架连接, 本例中选用立柱 9的截面 宽度为 1000毫米长度 1000毫米; 选用多个立柱 9, 沿顶棚 4的中线间隔 5000毫米 均匀布满顶棚 4的长度方向; 本例中选用宽度 1000毫米, 高度 3000毫米的空心结 构作为隔墙 11, 壁厚 100毫米, 长度 100000毫米贯穿整个厂房, 其下部与地面连 接, 上部悬空; 本例中选用隔墙 11的中空空间作为墙内热风道 10, 将其一端与 进风系统连接, 另一端与出风系统连接; 本例中选用截面宽度 1000毫米高度 100 0毫米距离地面层 1的厚度为 100毫米的地下通道作为地下热风道 12, 其长度贯穿 整个厂房, 一端与进风系统连接, 另一端与出风系统连接; 本例中选用 6个地下 热风道 12, 间隔距离 4000毫米沿隔墙 10的中线对称均匀分布; 将自动取料装置 8 的输送带与预热炉的进料输送带连接, 将进风系统与预热炉的出风管连接, 将 出风系统与排气管道连接, 并将出风系统中的排水系统与出水口连接, 就完成 了本发明的实施。
应用吋, 磷石膏从生产线或者料场被输送到本发明的厂房内, 经过中和装置将 磷石膏与石灰搅拌混合后进入布料装置 6, 布料装置 6将混合后的磷石膏通过布 料装置 6上的输送带输送到厂房的远端, 在空中向布料装置 6侧边的空中抛撒, 抛撒幵的磷石膏与厂房内的热空气接触, 加速磷石膏水分的挥发, 同吋在抛撒 过程中, 风机 5对抛撒幵处于空中的磷石膏进行吹风, 更加加速磷石膏表面水分 的挥发, 挥发的水分通过由进风口 2和出风装置 7组成的气流通道排出厂房外部 ; 随着磷石膏的抛撒, 位于布料装置 6上的下料板幵始向进料一端移动, 阻挡磷 石膏向下料板后端的输送带运动而在下料板的位置向空中抛撒, 这样就将磷石 膏均匀抛撒并下落在地面层 1的表面位于隔墙 11附近; 落到地面的磷石膏在地面 层 1上受到地下热风道 12的加热, 靠近隔墙 11的磷石膏受到墙内热风道 10的加热 , 加速磷石膏的水分挥发; 而本例中的自动取料装置 8采用单层取料的方式进行 取料, 也就是自动取料装置 8的取料机沿地面堆积的磷石膏的表层取料, 从厂房 的一端向另一端运动, 这样就能够保证获取的磷石膏含水率差别不大, 有利于 煅烧系统的稳定工作; 自动取料装置 8将获取的磷石膏送入预热炉进行预热, 进 一步去除磷石膏中的自由水分, 由于预热炉采用的是煅烧炉的排出热气, 因此 节省能源, 这样就完成了磷石膏煅烧预处理系统的工作过程。
工业实用性
本发明能够进一步利用太阳能和预热炉预热, 节约能源; 能够加速布料吋磷石 膏的水分蒸发, 快速降低磷石膏的含水率; 能够均匀向预热炉输送含水率稳定 的磷石膏, 保持产能稳定, 具备工业实用性。

Claims

权利要求书
一种磷石膏煅烧预处理系统, 其特征在于: 地面层, 围墙, 进风口, 顶棚, 风机, 布料装置, 出风装置, 自动取料装置, 立柱, 墙内热风 道, 隔墙, 地下热风道; 所述的地面层设置在围墙包围的范围内; 所 述的围墙设置在顶棚周边; 所述的进风口设置在围墙上, 贯穿围墙厚 度; 所述的顶棚为弧形结构, 由透明材料制成, 其内侧有支撑件, 其 支撑件一端与围墙连接, 中部与立柱连接; 所述的风机安装在布料装 置上, 能够随布料装置的卸料板一起运动; 所述的布料装置安装在立 柱侧边的空中, 与顶棚的长度相匹配; 所述的布料装置为皮带输送带 式布料装置, 其上安装有能够沿输送带长度方向运动的卸料板; 所述 的出风装置设置在顶棚上面中部; 所述的出风装置为侧边出口, 顶部 有罩, 其长度方向与顶棚的长度方向一致; 所述的自动取料装置所述 的自动取料装置安装在围墙和布料装置之间, 为直线移动式表层取料 装置; 所述的立柱设置在顶棚的中部, 有多个, 上部与顶棚支撑件连 接, 下部与地面基础连接; 所述的墙内热风道设置在隔墙内, 贯通隔 墙的长度; 一端与进风系统连通, 另一端与出风系统连通; 所述的隔 墙设置在地面层上, 位于顶棚宽度方向中线; 所述的地下热风道设置 在地面层的下方, 贯通地面层的长度方向; 所述的地下热风道有多个 , 一端与进风系统连通另一端与出风系统连通; 所述的进风系统设置 在地面层的一端, 其出口与地下热风道和墙内热风道连接, 其进口与 磷石膏煅烧预处理系统的预热炉的出风口连接。
根据权利要求 1所述的一种磷石膏煅烧预处理系统, 其特征在于: 所 述的围墙高度小于等于 3000毫米。
根据权利要求 1所述的一种磷石膏煅烧预处理系统, 其特征在于: 所 述的进风口上安装有关闭幵启装置。
根据权利要求 3所述的一种磷石膏煅烧预处理系统, 其特征在于: 所 述的关闭幵启装置是百叶窗或者是门。
根据权利要求 1所述的一种磷石膏煅烧预处理系统, 其特征在于: 所 述的进风口有多个。
[权利要求 6] 根据权利要求 1所述的一种磷石膏煅烧预处理系统, 其特征在于: 所 述的风机出风方向为远离布料装置侧边的方向。
[权利要求 7] 根据权利要求 1所述的一种磷石膏煅烧预处理系统, 其特征在于: 所 述的隔墙高度小于等于 3000毫米。
[权利要求 8] 根据权利要求 1所述的一种磷石膏煅烧预处理系统, 其特征在于: 所 述的出风系统中设置有排水系统。
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