WO2019009415A1 - Aqueous coating material and coated substrate - Google Patents

Aqueous coating material and coated substrate Download PDF

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Publication number
WO2019009415A1
WO2019009415A1 PCT/JP2018/025741 JP2018025741W WO2019009415A1 WO 2019009415 A1 WO2019009415 A1 WO 2019009415A1 JP 2018025741 W JP2018025741 W JP 2018025741W WO 2019009415 A1 WO2019009415 A1 WO 2019009415A1
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meth
modified
acrylic polymer
water
group
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PCT/JP2018/025741
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French (fr)
Japanese (ja)
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瑞菜 豊田
俊 齋藤
修平 尾知
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Agc株式会社
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Priority to JP2019527988A priority Critical patent/JP7176516B2/en
Publication of WO2019009415A1 publication Critical patent/WO2019009415A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02Emulsion paints including aerosols

Definitions

  • the present invention relates to a water-based paint and a substrate with a coating film, which can form a coating film excellent in water resistance and non-adhesiveness and also excels in storage stability.
  • Patent Document 1 proposes a water-based paint containing a fluorine-containing polymer and a (meth) acrylic polymer having an alicyclic group and a light-stable group in order to improve the adhesion to a substrate.
  • the present invention was made in view of the above problems, and aims to provide a water-based paint containing a fluoropolymer, which can form a coating film excellent in water resistance and non-adhesiveness, and is also excellent in storage stability. I assume. Moreover, this invention aims at provision of the base material with a coating film which is excellent in water resistance and non-adhesiveness.
  • the inventors of the present invention obtain desired effects by an aqueous paint containing particles of a specific fluorine-containing polymer and a specific modified (meth) acrylic polymer. It found out that the present invention was completed. Thus, the present invention has the following aspects.
  • An aqueous paint comprising particles of a fluorine-containing polymer comprising units based on a fluoroolefin and units based on a monomer having an alkyl group, particles of a silicone-modified modified (meth) acrylic polymer, and water A water-based paint, wherein the molar ratio of fluorine atoms to silicon atoms in the water-based paint is 10 to 700.
  • the fluorine-containing polymer contains 20 to 80% by mole of a unit based on the monomer having the alkyl group with respect to all units contained in the fluorine-containing polymer.
  • the modified (meth) acrylic polymer is a modified (meth) acrylic polymer in which the (meth) acrylic polymer containing a unit based on a monomer having an alkoxysilyl group is silicone modified,
  • modified (meth) acrylic polymer is a silicone modified modified (meth) acrylic polymer with a dialkyldialkoxysilane and a monoalkyltrialkoxysilane Water-based paint.
  • modified (meth) acrylic polymer is a modified (meth) acrylic polymer having a siloxane bond and a dialkylsilylene group in a side chain.
  • Membraned substrate [14] The coated film-coated substrate according to [13], which has a pencil hardness of 4 B to H measured according to JIS K 5600-5-4 (2009).
  • the water-based paint which is excellent also in storage stability can be provided.
  • the base material with a coating film which is excellent in water resistance and non-adhesiveness can be provided.
  • the "unit” is a generic name of an atomic group based on one molecule of the monomer directly formed by polymerization of monomers and an atomic group obtained by chemical conversion of part of the atomic group. The content (mol%) of each unit relative to the total units contained in the polymer can be determined from the amounts of components used in the production of the fluoropolymer.
  • (Meth) acrylic acid” is a generic term for "acrylic acid” and “methacrylic acid”
  • (meth) acrylate” is a generic term for "acrylate” and "methacrylate”.
  • the “(meth) acrylic polymer” is a polymer containing a unit based on either (meth) acrylic acid or (meth) acrylate, or both according to the present invention, which does not contain a unit based on fluoroolefin. It is a polymer different from a fluoropolymer.
  • the “acid value” and the “hydroxy value” are values measured according to the method of JIS K 0070-3 (1992).
  • the "average particle size” is a value of D50 determined by the dynamic light scattering method.
  • D50 is a particle diameter of 50% of volume cumulative volume calculated from the small particle side in the particle size distribution of particles (in the present invention, ELS-8000 (manufactured by Otsuka Electronics Co., Ltd.) is used) obtained by the dynamic light scattering method.
  • ELS-8000 manufactured by Otsuka Electronics Co., Ltd.
  • the mass of the "solid content" of a paint is the mass which removed the solvent from the paint, when the paint contains a solvent.
  • the component which comprises solid content of coating materials other than a solvent even if the property is liquid, it is regarded as solid content.
  • the mass of the solid content of the paint is determined as the mass remaining after heating the paint at 130 ° C. for 20 minutes.
  • the thickness of the coating film is a value measured using an eddy current film thickness meter (trade name “EDY-5000”, manufactured by Sanko Electronics Co., Ltd.).
  • the aqueous paint of the present invention comprises particles of a fluorine-containing polymer comprising a unit based on fluoroolefin (hereinafter also referred to as unit F) and a unit based on a monomer having an alkyl group (hereinafter also referred to as unit R) And particles of a silicone-modified modified (meth) acrylic polymer and water.
  • a fluorine-containing polymer comprising a unit based on fluoroolefin (hereinafter also referred to as unit F) and a unit based on a monomer having an alkyl group (hereinafter also referred to as unit R)
  • unit F fluoroolefin
  • unit R monomer having an alkyl group
  • silicone-modified modified (meth) acrylic polymer and water.
  • the ratio of fluorine atom to silicon atom in the water-based paint of the present invention (hereinafter also referred to as F / Si ratio) is 10 to 700, more preferably 10 to 400, and still more preferably 10 to 300. And particularly preferably 100 to 300.
  • the F / Si ratio in the aqueous coating is the total molar amount of fluorine atoms in the fluoropolymer contained in the aqueous coating relative to the total molar amount of silicon atoms in the compound having a silicon atom contained in the aqueous coating. Ratio.
  • the coating film (hereinafter, also referred to as the present coating film) formed from the water-based paint of the present invention is excellent in water resistance and non-adhesiveness.
  • the water-based paint of the present invention is also excellent in storage stability.
  • the coating film formed from the particles of the fluorine-containing polymer containing the unit R is excellent in water resistance and inferior in non-adhesiveness, so the substrate having the above-mentioned coating film has low processability. In particular, this tendency is remarkable when the content of the unit R contained in the above-mentioned fluoropolymer is high.
  • the present inventors have specified the ratio of the fluorine atom to the silicon atom in the water-based paint by including the particles of the modified (meth) acrylic polymer modified with silicone in the water-based paint containing the particles of the fluorine-containing polymer.
  • the range of it has been found that a coating film excellent in water resistance and non-adhesiveness can be formed, and a water-based paint excellent in storage stability can be obtained.
  • the reason why the above-mentioned excellent water-based paint can be obtained is not necessarily clear, but is considered as follows.
  • the affinity for the fluorine-containing polymer containing unit R and the (meth) acrylic polymer is low, and it can be said that it is an aqueous dispersion in which both are dispersed in the form of particles, and the uniform dispersibility of the aqueous paint containing both is low. . Therefore, in the coating film formed of the above aqueous paint, the fluoropolymer and the (meth) acrylic polymer are extremely unevenly distributed without being compatible with each other. As a result, a layer-separated coating film, a coating film having bumps in the coating film, and the like are formed, and the physical properties of the coating film become insufficient.
  • the water-based paint of the present invention contains the modified (meth) acrylic polymer as the (meth) acrylic polymer, and contains the unit R because the F / Si ratio in the water-based paint is adjusted to a specific range. It is considered that the affinity between the fluoropolymer and the modified (meth) acrylic polymer is balanced, and the uniform dispersibility thereof is improved. Therefore, when a coating film is formed from the water-based paint of the present invention, the fluoropolymer and the modified (meth) acrylic polymer are appropriately unevenly distributed, and specifically, the modified (meth) excellent in non-adhesiveness It is considered that the acrylic polymer adheres uniformly to the particle surface of the fluoropolymer.
  • this coating film is excellent in water resistance and non-adhesiveness. Moreover, since it is excellent in uniform dispersibility, the water-based paint of this invention is excellent in storage stability. In addition, these effects are more pronounced in a preferred embodiment of the present invention.
  • the unit F contained in the fluorine-containing polymer in the present invention is a unit based on fluoroolefin.
  • Fluoroolefins are olefins in which one or more of the hydrogen atoms have been replaced by fluorine atoms. In the fluoroolefin, one or more hydrogen atoms which are not substituted by a fluorine atom may be substituted by a chlorine atom.
  • the content of the unit F is preferably 20 to 75% by mole, and more preferably 40 to 60% by mole, relative to all units contained in the fluoropolymer, from the viewpoint of the weather resistance of the present coating film.
  • the unit R contained in the fluorine-containing polymer in the present invention is a unit based on a monomer having an alkyl group.
  • the unit R does not contain a fluorine atom.
  • the monomer having an alkyl group is preferably at least one selected from the group consisting of an alkyl vinyl ether, an alkyl allyl ether, an alkyl vinyl ester and an alkyl allyl ester from the viewpoint of copolymerizability with a fluoroolefin. From the viewpoint of the weather resistance of the present coating, one or both of an alkyl vinyl ether and an alkyl vinyl ester are particularly preferred.
  • the carbon number of the alkyl group of the monomer having an alkyl group is more preferably 1 to 12, and particularly preferably 1 to 8 from the viewpoint of the affinity to the modified (meth) acrylic polymer.
  • the alkyl group of the monomer having an alkyl group may be linear or branched.
  • the alkyl group means a group which does not contain a ring structure.
  • the alkyl group of the monomer having an alkyl group is preferably a methyl group, an ethyl group, a propyl group, a butyl group, a 2-ethylhexyl group, a neononyl group or a neodecanyl group, and a methyl group, an ethyl group or a 2-ethylhexyl group is particularly preferred. .
  • the monomer having an alkyl group examples include methyl vinyl ether, ethyl vinyl ether, propyl vinyl ether, tert-butyl vinyl ether, 2-ethylhexyl vinyl ether, vinyl acetate, vinyl pivalate, vinyl vinyl neononanoic acid (trade name “HEXION” Veova 9 ′ ′) and neodecanoic acid vinyl ester (trade name “Beova 10” available from HEXION).
  • the monomer which has an alkyl group may use 2 or more types together.
  • the content of the unit R is preferably 20 to 80 mol%, more preferably 25 to 80 mol%, based on all units contained in the fluoropolymer, from the viewpoint of uniform dispersibility with the modified (meth) acrylic polymer. Preferably, 25 to 50 mol% is more preferable.
  • the fluorine-containing polymer preferably contains a unit having a hydroxy group or a carboxy group (hereinafter, also referred to as a unit C) from the viewpoint that the water resistance of the present coating film is improved by having a crosslinking point. From the viewpoint of storage stability of the water-based paint, it is preferable to include a unit having a hydroxy group.
  • the unit C does not contain a fluorine atom. That is, when the fluoropolymer contains a unit having a hydroxy group, the water resistance of the present coating film is further improved by incorporating an isocyanate-based as a curing agent in the aqueous coating.
  • the fluorine-containing polymer contains a unit based on a monomer having a carboxy group as a crosslinkable group
  • a carbodiimide type, an amine type, an oxazoline type or an epoxy type is contained in the aqueous coating as a curing agent, the present coating film Water resistance is further improved.
  • the unit C may be a unit based on a monomer having a hydroxy group or a carboxy group, and is a unit obtained by converting a reactive group of a fluoropolymer containing the unit C into a hydroxy group or a carboxy group. It may be. Such units can be obtained by reacting a fluorine-containing polymer containing a unit having a hydroxy group with a polycarboxylic acid or an acid anhydride thereof to convert part or all of the hydroxy groups to a carboxy group. Unit is mentioned.
  • the monomer having a hydroxy group examples include allyl alcohol, vinyl ether having a hydroxy group, vinyl ester, allyl ether, allyl ester, and (meth) acrylic acid ester.
  • allyl alcohol or a monomer represented by the formula X 1 -Z 1 is preferable.
  • Z 1 is a C2-C42 monovalent organic group having a hydroxy group.
  • the organic group may be linear or branched.
  • the organic group may be a ring structure or may contain a ring structure.
  • the organic group is preferably an alkyl group having 2 to 6 carbon atoms having a hydroxyl group, an alkyl group containing a cycloalkylene group having 6 to 8 carbon atoms having a hydroxyl group, or a polyoxyalkylene group having a hydroxyl group.
  • the unit C preferably includes a unit based on a monomer having a polyoxyalkylene group having a hydroxy group.
  • the ratio of units based on a monomer having a polyoxyalkylene group having a hydroxy group to the unit C (units / unit C based on a monomer having a polyoxyalkylene group having a hydroxy group) is 0. 01 to 1.0 is preferable, and 0.03 to 0.50 is more preferable.
  • the monomer having a carboxy group is preferably a monomer represented by the formula X 2 -Z 2 .
  • Z 2 is a carboxy group or a monovalent saturated hydrocarbon group having 1 to 12 carbon atoms having a carboxy group, and preferably a carboxy group or a carboxyalkyl group having 1 to 10 carbon atoms.
  • a monomer having a hydroxy group or a carboxy group only one of a monomer having a hydroxy group and a monomer having a carboxy group may be used, or both may be used. That is, the unit C may have one or both of a hydroxy group and a carboxy group.
  • the content thereof is preferably 1 to 20 mol%, particularly preferably 2 to 10 mol%, with respect to all units contained in the fluorine-containing polymer.
  • the hydroxyl value or acid value of the fluorine-containing polymer is preferably 0.1 to 150 mg KOH / g, more preferably 1 to 100 mg KOH / g, and 3 to 50 mg KOH / g. Particularly preferred.
  • the fluoropolymer may have only one of the hydroxyl value and the acid value, or may have both. From the viewpoint of storage stability of the water-based paint of the present invention, the fluorine-containing polymer preferably has a hydroxyl value.
  • the fluorine-containing polymer may contain a unit based on a monomer (hereinafter also referred to as another monomer) other than the fluoroolefin and the monomer having an alkyl group.
  • a monomer hereinafter also referred to as another monomer
  • other monomers include (meth) acrylic acid, (meth) acrylates, ring structures, vinyl ethers, vinyl esters, allyl ethers and allyl esters.
  • Specific examples of other monomers include cycloalkyl vinyl ethers (cyclopentyl vinyl ether, cyclohexyl vinyl ether and the like), and benzoic acid vinyl ester.
  • the fluoropolymer may contain units based on a monomer having a crosslinkable group other than a hydroxy group and a carboxy group. Specific examples include units based on monomers having a hydrolyzable silyl group, amino group, isocyanate group, epoxy group or oxetanyl group.
  • the fluorine-containing polymer is a fluorine-containing polymer having a content of unit F, a content of unit R, and a content of a unit based on a monomer having a hydroxy group or a carboxy group from the viewpoint of film forming property of the present coating film. It is preferable that it is 20 to 75 mol%, 25 to 80 mol%, and 0 to 20 mol% in this order with respect to all units included in the combination.
  • the Tg of the fluorine-containing polymer is preferably 10 to 60 ° C., particularly preferably 10 to 40 ° C., from the viewpoint of uniform dispersibility with the modified (meth) acrylic polymer.
  • a manufacturing method of a fluorine-containing polymer the method of polymerizing fluoro olefin and monomer R in presence of water and a polymerization initiator is mentioned.
  • An emulsion polymerization method is mentioned as a specific example of the polymerization method in the manufacturing method of a fluoropolymer.
  • an aqueous dispersion in which a fluoropolymer is dispersed in the form of particles in water is directly obtained.
  • polymerization initiators include potassium persulfate, sodium persulfate, ammonium persulfate, hydrogen peroxide, t-butyl hydroperoxide, t-butyl peroxybenzoate, 2,2-azobisisobutyronitrile, Examples include 2,2-azobis (2-diaminopropane) hydrochloride and 2,2-azobis (2,4-dimethylvaleronitrile).
  • a surfactant In the production of the fluorine-containing polymer, if necessary, a surfactant, a molecular weight modifier (such as dodecyl mercaptan or butyl mercaptan), a light stabilizer, or a pH adjustor may be added.
  • a surfactant from the viewpoint of the stability of the fluoropolymer in water, it is preferable to include a surfactant.
  • an anionic surfactant is preferred from the viewpoint of water resistance of the present coating film.
  • anionic surfactant examples include fatty acid salts such as sodium lauryl sulfate, higher alcohol sulfuric acid ester salts, alkyl benzene sulfonates such as sodium dodecyl benzene sulfonate, polyoxyethylene alkyl ether sulfate, polyoxyethylene polycyclic ring Examples include phenyl ether sulfate, polyoxynonyl phenyl ether sulfonate, and polyoxyethylene-polyoxypropylene glycol ether sulfate.
  • fatty acid salts such as sodium lauryl sulfate, higher alcohol sulfuric acid ester salts
  • alkyl benzene sulfonates such as sodium dodecyl benzene sulfonate
  • polyoxyethylene alkyl ether sulfate polyoxyethylene polycyclic ring
  • examples include phenyl ether sulfate, polyoxynonyl phenyl ether
  • the modified (meth) acrylic polymer in the present invention is a silica sol or a modified (meth) acrylic polymer modified with silicone by organoalkoxysilane, in other words, the siloxane bond is at the main chain end of the polymer or the polymer side It can be said that it is a (meth) acrylic polymer having in the chain.
  • the modified (meth) acrylic polymer preferably has a siloxane bond at the main chain end of the polymer.
  • the modified (meth) acrylic polymer is a modified (meth) acrylic polymer modified with silicone by dialkyldialkoxysilane (modified with siloxane bond and dialkylsilylene group at the main chain terminal of the polymer or the side chain of the polymer ( It can be said that it is a meta) acrylic polymer.
  • the bond chain formed from the siloxane bond and the dialkylsilylene group in the modified (meth) acrylic polymer has a chemical shift value of 0 to -40 ppm of 29 Si-NMR in 29 Si-NMR analysis of the polymer. It can be detected as a certain peak.
  • the modified (meth) acrylic polymer is a silicone chain having an alkyl group (a chain represented by the formula -Si (R R1 ) 2 -O-, provided that two R R1 represent the same or different alkyl groups. The same applies hereinafter), and the affinity is particularly high with the fluorine-containing polymer having the alkyl group of the unit R. That is, if it is the said modified
  • the (meth) acrylic polymer used to obtain the modified (meth) acrylic polymer is a heavy polymer having a group capable of reacting with silica sol or organoalkoxysilane, containing units based on (meth) acrylic acid or (meth) acrylate It is union.
  • the (meth) acrylic polymer contains a unit based on (meth) acrylic acid or (meth) acrylate and is a group represented by an alkylalkoxysilyl group (the formula -Si (OR R2 ) n (R R3 ) 3-n .
  • R R2 and R R3 are each independently an alkyl group, n is an integer of 1 to 3.
  • (meth) acrylic polymers having (a), (meth) acrylic acid or (meth) More preferred are (meth) acrylic polymers comprising units based on acrylate and units based on monomers having an alkylalkoxysilyl group.
  • the modified (meth) acrylic polymer is selected from the group consisting of (meth) acrylic acid, alkyl (meth) acrylate, cycloalkyl (meth) acrylate, hydroxyalkyl (meth) acrylate and polyoxyalkylene (meth) acrylate.
  • Particularly preferred are (meth) acrylic polymers comprising units based on at least one monomer and units based on monomers having an alkoxysilyl group, units based on alkyl (meth) acrylates and cycloalkyl (meth) More preferred are (meth) acrylic polymers comprising units based on acrylates and units based on (meth) acrylates having alkoxysilyl groups.
  • alkyl (meth) acrylate examples include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate ) Acrylates, dodecyl (meth) acrylates. Two or more kinds of alkyl (meth) acrylates may be used in combination.
  • the (meth) acrylic polymer preferably contains 10 to 95 mol%, preferably 50 to 90 mol%, of units based on alkyl (meth) acrylate relative to all units contained in the (meth) acrylic polymer. Particularly preferred.
  • cycloalkyl (meth) acrylate examples include cyclohexyl (meth) acrylate. Two or more kinds of cycloalkyl (meth) acrylates may be used in combination.
  • the (meth) acrylic polymer preferably contains 1 to 80% by mole, and preferably 10 to 40% by mole, of units based on the cycloalkyl (meth) acrylate relative to all units included in the (meth) acrylic polymer. Is particularly preferred.
  • hydroxyalkyl (meth) acrylates include 2-hydroxyethyl (meth) acrylate, 4-hydroxypropyl (meth) acrylate and 2-hydroxybutyl (meth) acrylate. Two or more types of hydroxyalkyl (meth) acrylates may be used in combination.
  • the (meth) acrylic polymer preferably contains units based on hydroxyalkyl (meth) acrylate in an amount of 0 to 5% by mole based on all units contained in the (meth) acrylic polymer.
  • polyoxyalkylene (meth) acrylate examples include polyoxyethylene glycol (meth) acrylate and polyoxypropylene glycol (meth) acrylate. Two or more kinds of polyoxyalkylene (meth) acrylates may be used in combination.
  • the (meth) acrylic polymer preferably contains a unit based on polyoxyalkylene (meth) acrylate in an amount of 0 to 5% by mole based on all units contained in the (meth) acrylic polymer.
  • the monomer having an alkoxysilyl group examples include vinylsilane (vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris ( ⁇ -methoxyethoxy) silane, vinylmethyldimethoxysilane, etc.) and an alkoxysilyl group (meth) ) Acrylate ( ⁇ -methacryloxypropyltrimethoxysilane, ⁇ -methacryloxypropylmethyldimethoxysilane, ⁇ -methacryloxypropyltrimethoxysilane, ⁇ -acryloxypropyltrimethoxysilane, ⁇ -acryloxypropyltrimethoxysilane, ⁇ -acryloxypropylmethyldimethoxysilane, ⁇ - Methacryloxypropyltriethoxysilane, ⁇ -methacryloxypropylmethyldiethoxysilane, etc.), and (meth) acrylates having an alkoxysilyl group are preferred, and ⁇ -me
  • Shishiran is particularly preferred. Two or more types of monomers having an alkoxysilyl group may be used in combination.
  • the (meth) acrylic polymer preferably contains a unit based on a monomer having an alkoxysilyl group in an amount of 0.1 to 10 mol% with respect to the total units contained in the (meth) acrylic polymer. It is particularly preferable to contain up to 5 mol%.
  • the silica sol or organoalkoxysilane used for silicone modification is preferably dialkyldialkoxysilane as described above.
  • the dialkyldialkoxysilane is preferably dimethyldimethoxysilane, dimethyldiethoxysilane, diethyldimethoxysilane or diethyldiethoxysilane, and has high affinity to the alkyl group of the fluorine-containing polymer unit R in the (meth) acrylic polymer.
  • Dimethyl dimethoxysilane or dimethyldiethoxysilane is particularly preferable from the viewpoint of being able to form a silicone chain.
  • Two or more dialkyldialkoxysilanes may be used in combination.
  • the amount of silica sol or organoalkoxysilane used in the silicone modification is preferably 0.1 to 30% by mass, particularly preferably 1 to 20% by mass, based on the total mass of the (meth) acrylic polymer.
  • two or more of silica sol or organoalkoxysilane may be used.
  • a dialkyldialkoxysilane and another alkylalkoxysilane other than the dialkyldialkoxysilane in combination examples include tetraalkoxysilanes (tetramethoxysilane, tetraethoxysilane, etc.), monoalkyltrialkoxysilanes (methyltrimethoxysilane, methyltriethoxysilane, isobutyltrimethoxysilane, etc.), and trimethyl.
  • Monoalkoxysilanes (such as trimethylmethoxysilane) can be mentioned. From the viewpoint of controlling the non-adhesiveness of the coating and further improving the storage stability of the aqueous coating of the present invention, it is preferable to use dialkyldialkoxysilane and monoalkyltrialkoxysilane for silicone modification.
  • the amount of the other alkylalkoxysilane to be used is preferably 0.1 to 30% by mass, particularly preferably 1 to 20% by mass, based on the total mass of the (meth) acrylic polymer.
  • the modified (meth) acrylic polymer is a unit based on alkyl (meth) acrylate, cycloalkyl (meth) based on all the units contained in the modified (meth) acrylic polymer from the viewpoint of affinity with the fluorine-containing polymer
  • the units based on acrylate and the dialkylsiloxane units formed by the dialkyldialkoxysilane are, in this order, 10 to 95, 1 to 80 and 0.1 to 10 mol%, respectively.
  • the dialkyl siloxane unit is a unit represented by the formula —Si (R R4 ) (R R5 ) —O— (R R4 and R R5 are each independently an alkyl group).
  • the Tg of the modified (meth) acrylic polymer is preferably 30 to 120 ° C., preferably 60 to 100 ° C., and 70 to 90 ° C. from the viewpoint of uniform dispersibility with the fluoropolymer and non-adhesiveness of the present coating film. Is particularly preferred.
  • the method for producing the modified (meth) acrylic polymer in the present invention is not particularly limited, and a usual emulsion polymerization method can be adopted.
  • a usual emulsion polymerization method can be adopted.
  • an aqueous dispersion in which the modified (meth) acrylic polymer is dispersed in the form of particles in water is efficiently obtained.
  • the (meth) acrylic acid or (meth) acrylate and a monomer having an alkoxysilyl group are polymerized, during polymerization or Before and after polymerization, a method of adding an organoalkoxysilane to a reactor can be mentioned.
  • the pH of the solution in the reactor is usually kept at 4 or less, and the temperature in the reactor is usually kept at 60 to 90.degree.
  • the input of each component may be divided into one or more times.
  • the aqueous dispersion containing particles of the resulting modified (meth) acrylic polymer may be pH-adjusted with a pH adjuster.
  • the anionic surfactant and the polymerization initiator As specific examples of the anionic surfactant and the polymerization initiator, the same compounds as the exemplified compounds in the method for producing a fluoropolymer can be used.
  • the aqueous paint of the present invention is obtained by mixing an aqueous dispersion containing particles of a fluorine-containing polymer and water obtained by the above-mentioned production method, and an aqueous dispersion containing particles of a modified (meth) acrylic polymer and water. Can be manufactured.
  • the water-based paint of the present invention preferably contains 5 to 100 parts by mass of the modified (meth) acrylic polymer with respect to 100 parts by mass of the fluoropolymer.
  • the content of the fluorine-containing polymer and the modified (meth) acrylic polymer is preferably 10 to 90% by mass, more preferably 40 to 80% by mass, based on the total mass of the water-based paint of the present invention.
  • the fluorine-containing polymer and the modified (meth) acrylic polymer are preferably dispersed in the form of particles.
  • the average particle size of the particles of the modified (meth) acrylic polymer is preferably smaller than the average particle size of the particles of the fluoropolymer, and the difference with the average particle size of the particles of the fluoropolymer is 50 nm or more Is more preferred.
  • the affinity between the siloxane bond disposed on the particle surface of the modified (meth) acrylic polymer and the alkyl group of the unit R contained in the fluoropolymer is improved, and both particles are closely packed.
  • the coating film is formed, the water resistance and the non-adhesiveness of the present coating film can be further improved.
  • the affinity between particles is improved, the dispersion stability in water is improved, and the storage stability of the water-based paint of the present invention is likely to be further improved.
  • the Tg of the modified (meth) acrylic polymer is from the viewpoint of uniform dispersion of the fluoropolymer and the modified (meth) acrylic polymer and the non-adhesiveness of the present coating film. It is preferable that it is larger than Tg of
  • Water in the water-based paint of the present invention is a dispersion medium for dispersing the fluoropolymer in the water-based paint.
  • the dispersion medium is made of only water or a mixed solvent of water and a water-soluble organic solvent.
  • the content of the water-soluble organic solvent is preferably 5% by mass or less, more preferably 1% by mass or less, and particularly preferably 0.5% by mass or less, based on the total mass of water.
  • Specific examples of the water-soluble organic solvent include methanol, ethanol, butanol, acetone and methyl ethyl ketone.
  • the water-based paint of the present invention may contain a fluorine-containing polymer, a modified (meth) acrylic polymer, and a component other than water (hereinafter also referred to as an additive).
  • the additive include resins other than fluorine-containing polymers and modified (meth) acrylic polymers (polyester resins, epoxy resins, urethane resins etc.), surfactants, curing agents, pigments, dispersants, defoaming agents Agents, film forming aids, leveling agents, thickeners, curing aids, light stabilizers, ultraviolet light absorbers, surface conditioners, low stain agents.
  • the aqueous paint of the present invention contains a curing agent (a group capable of crosslinking with a hydroxy group or a carboxy group). It is preferable to include a compound having two or more in the molecule.
  • the water-based paint of the present invention as described above, is a water-based paint capable of forming a coating film excellent in water resistance and non-tacky property, and used for coating of ceramics construction materials requiring long-term water resistance and processability that can withstand rain. Is useful as a paint.
  • the water-based paint of the present invention may be applied directly to the surface of a substrate, or may be applied to the surface of a surface-treated (pretreated etc.) substrate.
  • the thickness of the present coating film is preferably 25 to 100 ⁇ m, and more preferably 30 to 80 ⁇ m, from the viewpoint of the durability of the present coating film.
  • the material of the substrate include non-metal materials (resin, rubber, organic materials such as wood, concrete, glass, ceramics, inorganic materials such as stone, etc.), metal materials (iron, iron alloy, aluminum, aluminum alloy) Etc.).
  • the coating method of the water-based paint of this invention the method of using coating apparatuses, such as a brush, a roller, dipping, a spray, a roll coater, a die coater, an applicator, a spin coater, is mentioned.
  • the present coating film is preferably formed by drying a coating film formed by applying the aqueous paint of the present invention.
  • the drying temperature after application is preferably 25 ° C to 200 ° C. That is, according to the present invention, the method of producing a coated film-coated substrate, wherein the aqueous paint of the present invention is applied on the surface of a substrate to form a coated layer, and the coated layer is dried to form a coated film. Is provided.
  • the resulting coated substrate has a substrate and a coating formed of the water-based paint of the present invention disposed on the surface of the substrate.
  • the said base material is excellent in water resistance and non-adhesiveness, and is useful as a base material for porcelain building materials which are required to have long-term water resistance and processability which can endure rain.
  • a coated substrate having a substrate and a coating film disposed on the surface of the substrate and containing a fluoropolymer and a silicone-modified modified (meth) acrylic polymer.
  • the content of silicon atoms in the coating film is 0.01 to 10% by mass with respect to the total mass of the coating film, and the molar ratio of fluorine atoms to silicon atoms on the surface of the coating film is 10 to 700.
  • a coated substrate is provided.
  • content of the silicon atom in a coating film is content (mass%) of the silicon atom with respect to the total mass of a coating film, and the coating material which comprises the coating material with respect to the mass of solid part of the coating material which forms a coating You may obtain
  • the content of silicon atoms in the coating can be controlled by the type and mass of the modified (meth) acrylic polymer contained in the coating or paint.
  • the ratio of fluorine atoms to silicon atoms on the coating film surface is the X-ray intensity derived from silicon atoms, which is determined by analyzing the coating film surface by energy dispersive X-ray spectroscopy using a scanning electron microscope the ratio of the X-ray intensity from the fluorine atoms to the (F X / Si X. hereinafter referred to as "F X / Si X ratio".) is.
  • F X / Si X ratio in the coating film surface is included in the coating can be adjusted by the type and weight, etc. of the fluoropolymer and modified (meth) acrylic polymer in the present invention.
  • the content of silicon atoms in the present coating is preferably 0.01 to 10% by mass, more preferably 0.05 to 1% by mass, from the viewpoint of improving the non-adhesiveness of the present coating. 0.30 is particularly preferred.
  • F X / Si X ratio in the coating surface of the coating film is 10 to 700, more preferably from 10 to 400, more preferably 10 to 300, particularly preferably from 100 to 300. The smaller the absolute value of the difference between the F x / Si x ratio on the coating surface of the present coating and the F / Si ratio of the water-based paint of the present invention, the more the fluoropolymer and the modified (meth) acrylic polymer It is uniformly dispersed.
  • the absolute value of the difference is usually 0 or more, preferably 5 or less.
  • the pencil hardness of the coating film measured according to JIS K 5600-5-4 (2009) is 4B to H, preferably 3B to H, from the viewpoint of the processability of the substrate with the coating film, and 2B to H. B is more preferred.
  • the coating film is excellent in non-adhesiveness since the F x / Si x ratio is suitable, and the pencil hardness of the coating film is also in the above range.
  • the coated substrate of the present invention has a coated film containing a fluoropolymer and a silicone-modified modified (meth) acrylic polymer, and the amount of silicon atoms contained in the coated film, and the above Since the amount of fluorine atoms and silicon atoms on the coating film surface is adjusted to a predetermined range, it has a configuration in which silicon atoms are appropriately exposed, and it is excellent in water resistance and non-adhesiveness.
  • the coated substrate of the present invention is preferably a coated film formed of the aqueous paint of the present invention.
  • the coated substrate of the present invention is preferably produced by the method for producing a coated substrate described above.
  • Examples 1-4, 6 and 7 are Examples and Example 5 is a Comparative Example.
  • CTFE chlorotrifluoroethylene
  • EVE ethyl vinyl ether
  • 2-EHVE 2-ethylhexyl vinyl ether
  • CHVE Cyclohexyl vinyl ether
  • CHMVE Cyclohexyl methyl vinyl ether
  • the monomers used for the production of the modified (meth) acrylic polymer and their abbreviations are as follows.
  • ⁇ (Meth) acrylic monomer MMA methyl methacrylate
  • CHMA cyclohexyl methacrylate
  • CHA cyclohexyl acrylate
  • EHA 2-ethylhexyl acrylate
  • BMA n-butyl methacrylate
  • BA n-butyl acrylate
  • acrylic acid MA methacrylic acid
  • ⁇ SiMA ⁇ -methacryloxypropyltrimethoxysilane
  • DMDMS dimethyldimethoxysilane
  • MMTMS methyltrimethoxysilane
  • ammonium persulfate (0.12 g) is introduced into the autoclave, and after polymerization for 24 hours, the solution in the autoclave is filtered to obtain particles of fluoropolymer 1 having an average particle diameter of 150 nm.
  • An aqueous dispersion F1 containing 50% by mass was obtained.
  • the content of the unit based on CTFE, the unit based on EVE, the unit based on 2-EHVE, the unit based on CHMVE, the unit based on CM-EOVE is 50 mol% in this order with respect to all units contained in fluoropolymer 1 It was 37.75 mol%, 10 mol%, 2 mol%, 0.25 mol%.
  • the Tg of the fluoropolymer 1 was 25 ° C.
  • the content of a CTFE-based unit, an EVE-based unit, a 2-EHVE-based unit, a CHVE-based unit, a CHMVE-based unit, a CM-EOVE-based unit is all units contained in the fluoropolymer 2
  • the order was 50 mole%, 10 mole%, 10 mole%, 27.75 mole%, 2 mole%, and 0.25 mole%.
  • the Tg of the fluoropolymer 2 was 30 ° C.
  • the internal temperature is maintained at 80 ° C., and the internal temperature after dripping is retained for 90 minutes, followed by cooling, and silicone modified with MMTMS and DMDMS, siloxane bond and dimethylsilylene group as side chain or main chain
  • An aqueous dispersion of the modified (meth) acrylic polymer 1 having an end was obtained.
  • Aqueous ammonia was added to the obtained aqueous dispersion to adjust the pH, and then the solvent was distilled off to adjust the amount of methanol in the aqueous dispersion to 2.0 mass%.
  • Aqueous dispersion F1 80 g
  • aqueous dispersion M1 (20 g) obtained in the preparation example of the modified (meth) acrylic polymer 1, coalescent (Nippon Emulsifier Co., Ltd. trade name EHG) (6 g)
  • thickening agent 6 g
  • Polyacrylic acid thickener TT-615 (Primal, trade name of Rohm & Haas Co., Ltd.) (0.4 g)
  • Defoamer (BASF, trade name: Dehydran 1620) (0.6 g)
  • ion-exchanged water 13 g
  • the mixture was mixed to obtain the water-based paint 1.
  • the F / Si ratio in the water-based paint in the water-based paint 1 was calculated from the content of each unit contained in the fluoropolymer 1 and the modified (meth) acrylic polymer 1. Then it was 58.
  • the same procedure as in Example 1 was repeated except that the type of the aqueous dispersion was changed as shown in Table 1 to obtain water-based paints 2 to 7, respectively.
  • Example 7 The water-based paints 1 to 7 and the test plates 1 to 7 produced above were subjected to the following evaluation method to evaluate their coating film performance. The results are summarized in Table 2.
  • the test plate was immersed in warm water at 60 ° C. for 18 hours, then immersed in cold water at 5 ° C. for 15 hours, and then dried at 5 ° C.
  • the appearance of the coated film was evaluated according to the following criteria.
  • SS The area of the coating film surface where no whitening or blistering was observed was 95% or more.
  • S The area of the coating film surface in which the occurrence of whitening and blistering was not observed was 90% or more and less than 95%.
  • A The area of the coating film surface in which the occurrence of whitening and blistering was not observed was 80% or more and less than 90%.
  • B The area of the coating film surface in which the occurrence of whitening and blistering was not observed was 50% or more and less than 80%.
  • C The area of the coating film surface in which the occurrence of whitening and blistering was not observed was less than 50%.
  • the haze of a coated glass substrate (film thickness 25 ⁇ m) obtained by coating each water-based paint on the surface of a glass plate is measured using a haze meter (Nippon Denshoku Co., Ltd. trade name “NDH-5000W”) according to JIS K7136 It measured according to.
  • the coating film surface of the test piece is quantitatively analyzed according to the following measurement conditions by energy dispersive X-ray spectroscopy using a scanning electron microscope, and X-rays derived from fluorine atoms relative to the X-ray intensities derived from silicon atoms The strength ratio was determined and converted to the molar ratio of fluorine atoms to silicon atoms (Fx / Six ratio) on the coating film surface.
  • Fx / Six ratio was compared with the F / Si ratio in the water-based paint, the absolute value of the difference from F / Si in the water-based paint in Examples 1 to 4 and 6 to 7 was 5 or less .

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Abstract

The present invention addresses the problem of providing: an aqueous coating material which is capable of forming a coating film having excellent water resistance and anti-adhesiveness, and has excellent storage stability; and a coated substrate having excellent water resistance and anti-adhesiveness. The aqueous coating material contains: particles of a fluorine-containing polymer including a unit based on fluoroolefin and a unit based on a monomer having an alkyl group; particles of a silicone-modified (meth)acrylic polymer; and water, wherein the molar ratio of fluorine atoms to silicon atoms in the aqueous coating material is 10-700. The coated substrate has: a substrate; a fluorine-containing polymer disposed on the surface of the substrate; and a coating film containing a silicone-modified (meth)acrylic polymer, wherein the content of silicon in the coating film is 0.01-10 mass% with respect to the total mass of the coating film, and the molar ratio of fluorine atoms to silicon atoms on the surface of the coating film is 10-300.

Description

水性塗料および塗膜付き基材Water-based paint and coated substrate
 本発明は、耐水性と非粘着性とに優れる塗膜を形成できると共に、貯蔵安定性にも優れる水性塗料および塗膜付き基材に関する。 The present invention relates to a water-based paint and a substrate with a coating film, which can form a coating film excellent in water resistance and non-adhesiveness and also excels in storage stability.
 塗料分野において、環境保護の観点から、耐候性に優れる含フッ素重合体を含み、水を主媒体として含む水性塗料が急速に普及している。
 含フッ素重合体を含む水性塗料を普及させるべく、その塗料物性をさらに向上させる提案もされている。特許文献1には、基材付着性を向上させるべく、含フッ素重合体と、脂環式基および光安定性基を有する(メタ)アクリル重合体とを含む水性塗料が提案されている。
In the field of paints, from the viewpoint of environmental protection, water-based paints containing a fluoropolymer excellent in weatherability and containing water as a main medium are rapidly spreading.
It has also been proposed to further improve the physical properties of the coating to spread the aqueous coating containing the fluoropolymer. Patent Document 1 proposes a water-based paint containing a fluorine-containing polymer and a (meth) acrylic polymer having an alicyclic group and a light-stable group in order to improve the adhesion to a substrate.
日本特開平9-059560号公報Japanese Patent Laid-Open No. 9-059560
 近年では、含フッ素重合体を含む水性塗料から形成されてなる塗膜の耐水性の一層の向上が要求されている。さらに、上記塗膜の非粘着性の一層の向上、つまり上記塗膜付き基材の加工性の一層の向上が要求されている。本発明者らは、含フッ素重合体を含む従来の水性塗料について、その塗膜の耐水性と非粘着性とを検討した結果、昨今要求されるレベルを満たさないことを確認した。また、水性塗料には、これらの物性に優れるだけでなく、貯蔵安定性にも優れることが求められる。 In recent years, further improvement of the water resistance of a coating film formed of an aqueous paint containing a fluoropolymer is required. Furthermore, further improvement of the non-adhesiveness of the said coating film, ie, the further improvement of the processability of the said base material with a film, is required. As a result of examining water resistance and non-stickiness of the coating film of the conventional water-based paint containing a fluorine-containing polymer, the present inventors confirmed that it does not satisfy the level required recently. In addition to being excellent in these physical properties, the water-based paint is also required to be excellent in storage stability.
 本発明は、上記課題に鑑みてなされたのであって、耐水性と非粘着性とに優れる塗膜を形成できると共に、貯蔵安定性にも優れる、含フッ素重合体を含む水性塗料の提供を目的とする。また、本発明は、耐水性と非粘着性とに優れる塗膜付き基材の提供を目的とする。 The present invention was made in view of the above problems, and aims to provide a water-based paint containing a fluoropolymer, which can form a coating film excellent in water resistance and non-adhesiveness, and is also excellent in storage stability. I assume. Moreover, this invention aims at provision of the base material with a coating film which is excellent in water resistance and non-adhesiveness.
 本発明者らは、上記課題を解決するために鋭意検討した結果、特定の含フッ素重合体の粒子と、特定の変性(メタ)アクリル重合体とを含む水性塗料により、所望の効果が得られることを見出して、本発明を完成した。
 かくして、本発明は、以下の態様を有するものである。
As a result of intensive studies to solve the above problems, the inventors of the present invention obtain desired effects by an aqueous paint containing particles of a specific fluorine-containing polymer and a specific modified (meth) acrylic polymer. It found out that the present invention was completed.
Thus, the present invention has the following aspects.
[1]フルオロオレフィンに基づく単位およびアルキル基を有する単量体に基づく単位を含む含フッ素重合体の粒子と、シリコーン変性された変性(メタ)アクリル重合体の粒子と、水とを含む水性塗料であって、前記水性塗料中のケイ素原子に対するフッ素原子のモル比が10~700であることを特徴とする、水性塗料。
[2]前記含フッ素重合体が、前記含フッ素重合体が含む全単位に対して、前記アルキル基を有する単量体に基づく単位を、20~80モル%含む、[1]の水性塗料。
[3]前記アルキル基が、炭素数1~12のアルキル基である、[1]または[2]の水性塗料。
[4]前記含フッ素重合体が、さらに、ヒドロキシ基またはカルボキシ基を有する単量体に基づく単位を含む、[1]~[3]のいずれかの水性塗料。
[5]前記変性(メタ)アクリル重合体が、アルコキシシランで変性された変性(メタ)アクリル重合体である、[1]~[4]のいずれか水性塗料。
[6]前記変性(メタ)アクリル重合体が、ジアルキルジアルコキシシランで変性された変性(メタ)アクリル重合体である、[1]~[4]のいずれかの水性塗料。
[7]前記変性(メタ)アクリル重合体が、アルコキシシリル基を有する単量体に基づく単位を含む(メタ)アクリル重合体がシリコーン変性された変性(メタ)アクリル重合体である、[1]~[6]のいずれかの水性塗料。
[8]前記変性(メタ)アクリル重合体が、ジアルキルジアルコキシシランとモノアルキルトリアルコキシシランとでシリコーン変性された変性(メタ)アクリル重合体である、[1]~[7]のいずれかの水性塗料。
[9]前記変性(メタ)アクリル重合体が、シロキサン結合およびジアルキルシリレン基を側鎖に有する変性(メタ)アクリル重合体である、[1]~[8]のいずれかの水性塗料。
[10]前記変性(メタ)アクリル重合体の粒子の平均粒子径が、前記含フッ素重合体の粒子の平均粒子径より小さい、[1]~[9]のいずれかの水性塗料。
[11]窯業建材の塗装に用いられる、[1]~[10]のいずれかの水性塗料。
[12]基材の表面に、[1]~[10]のいずれかの水性塗料を塗布して塗布層を形成し、前記塗布層を乾燥させて塗膜を形成する、塗膜付き基材の製造方法。
[13]基材と、前記基材の表面上に配置された、含フッ素重合体とシリコーン変性された変性(メタ)アクリル重合体とを含む塗膜を有する塗膜付き基材であって、前記塗膜中の、前記塗膜の全質量に対するケイ素原子の含有量が0.01~10質量%であり、前記塗膜表面におけるケイ素原子に対するフッ素原子のモル比が10~700である、塗膜付き基材。
[14]前記塗膜の、JIS K 5600-5-4(2009)に従って計測される鉛筆硬度が4B~Hである、[13]に記載の塗膜付き基材。
[15]前記塗膜が、[1]~[10]のいずれかの水性塗料から形成されてなる塗膜である、[13]または[14]に記載の塗膜付き基材。
[1] An aqueous paint comprising particles of a fluorine-containing polymer comprising units based on a fluoroolefin and units based on a monomer having an alkyl group, particles of a silicone-modified modified (meth) acrylic polymer, and water A water-based paint, wherein the molar ratio of fluorine atoms to silicon atoms in the water-based paint is 10 to 700.
[2] The aqueous paint according to [1], wherein the fluorine-containing polymer contains 20 to 80% by mole of a unit based on the monomer having the alkyl group with respect to all units contained in the fluorine-containing polymer.
[3] The aqueous paint according to [1] or [2], wherein the alkyl group is an alkyl group having 1 to 12 carbon atoms.
[4] The aqueous paint according to any one of [1] to [3], wherein the fluoropolymer further comprises a unit based on a monomer having a hydroxy group or a carboxy group.
[5] The aqueous paint according to any one of [1] to [4], wherein the modified (meth) acrylic polymer is a modified (meth) acrylic polymer modified with an alkoxysilane.
[6] The aqueous paint according to any one of [1] to [4], wherein the modified (meth) acrylic polymer is a modified (meth) acrylic polymer modified with a dialkyldialkoxysilane.
[7] The modified (meth) acrylic polymer is a modified (meth) acrylic polymer in which the (meth) acrylic polymer containing a unit based on a monomer having an alkoxysilyl group is silicone modified, [1] Water-based paint of any of [6].
[8] Any one of [1] to [7], wherein the modified (meth) acrylic polymer is a silicone modified modified (meth) acrylic polymer with a dialkyldialkoxysilane and a monoalkyltrialkoxysilane Water-based paint.
[9] The aqueous paint according to any one of [1] to [8], wherein the modified (meth) acrylic polymer is a modified (meth) acrylic polymer having a siloxane bond and a dialkylsilylene group in a side chain.
[10] The aqueous paint according to any one of [1] to [9], wherein the average particle size of the particles of the modified (meth) acrylic polymer is smaller than the average particle size of the particles of the fluoropolymer.
[11] The water-based paint according to any one of [1] to [10], which is used for painting a ceramic building material.
[12] A substrate with a coated film, wherein the surface of the substrate is coated with the aqueous paint of any of [1] to [10] to form a coated layer, and the coated layer is dried to form a coated film. Manufacturing method.
[13] A coated film-coated substrate having a coated film comprising a substrate, and a fluoropolymer and a silicone-modified modified (meth) acrylic polymer disposed on the surface of the substrate, The coating, wherein the content of silicon atoms is 0.01 to 10% by mass with respect to the total mass of the coating in the coating, and the molar ratio of fluorine to silicon in the coating is 10 to 700. Membraned substrate.
[14] The coated film-coated substrate according to [13], which has a pencil hardness of 4 B to H measured according to JIS K 5600-5-4 (2009).
[15] The coated film-coated substrate according to [13] or [14], which is a coated film formed from the aqueous paint of any one of [1] to [10].
 本発明によれば、耐水性と非粘着性とに優れる塗膜を形成できると共に、貯蔵安定性にも優れる水性塗料を提供できる。また、本発明によれば、耐水性と非粘着性とに優れる塗膜付き基材の提供をできる。 ADVANTAGE OF THE INVENTION According to this invention, while being able to form the coating film which is excellent in water resistance and non-adhesiveness, the water-based paint which is excellent also in storage stability can be provided. Moreover, according to this invention, the base material with a coating film which is excellent in water resistance and non-adhesiveness can be provided.
 以下の用語の定義は、明細書および特許請求の範囲にわたって適用される。
 「単位」とは、単量体の重合により直接形成された、上記単量体1分子に基づく原子団と、上記原子団の一部を化学変換して得られる原子団との総称である。重合体が含む全単位に対する、それぞれの単位の含有量(モル%)は、含フッ素重合体の製造に際して使用する成分の仕込み量から決定できる。
 「(メタ)アクリル酸」とは「アクリル酸」と「メタクリル酸」の総称であり、「(メタ)アクリレート」とは「アクリレート」と「メタクリレート」の総称である。
 「(メタ)アクリル重合体」とは、(メタ)アクリル酸または(メタ)アクリレートのいずれか一方、または両方に基づく単位を含む重合体であり、フルオロオレフィンに基づく単位を含まない、本発明における含フッ素重合体とは異なる重合体である。
The following definitions of terms apply throughout the description and the claims.
The "unit" is a generic name of an atomic group based on one molecule of the monomer directly formed by polymerization of monomers and an atomic group obtained by chemical conversion of part of the atomic group. The content (mol%) of each unit relative to the total units contained in the polymer can be determined from the amounts of components used in the production of the fluoropolymer.
"(Meth) acrylic acid" is a generic term for "acrylic acid" and "methacrylic acid", and "(meth) acrylate" is a generic term for "acrylate" and "methacrylate".
The “(meth) acrylic polymer” is a polymer containing a unit based on either (meth) acrylic acid or (meth) acrylate, or both according to the present invention, which does not contain a unit based on fluoroolefin. It is a polymer different from a fluoropolymer.
 「酸価」および「水酸基価」は、それぞれ、JIS K 0070-3(1992)の方法に準じて測定される値である。
 「平均粒子径」は、動的光散乱法により求められるD50の値である。なお、D50は、動的光散乱法により求めた粒子の粒度分布(本発明では、ELS-8000(大塚電子社製)を使用)において、小さな粒子側から起算した体積累計50体積%の粒子直径を表す。
 塗料の「固形分」の質量とは、塗料が溶媒を含む場合に、塗料から溶媒を除去した質量である。なお、溶媒以外の塗料の固形分を構成する成分に関して、その性状が液体状であっても、固形分とみなす。塗料の固形分の質量は、塗料を130℃で20分間加熱した後に残存する質量として求められる。
 塗膜の厚みは、渦電流式膜厚計(商品名「EDY-5000」、サンコウ電子社製)を用いて測定される値である。
The “acid value” and the “hydroxy value” are values measured according to the method of JIS K 0070-3 (1992).
The "average particle size" is a value of D50 determined by the dynamic light scattering method. In addition, D50 is a particle diameter of 50% of volume cumulative volume calculated from the small particle side in the particle size distribution of particles (in the present invention, ELS-8000 (manufactured by Otsuka Electronics Co., Ltd.) is used) obtained by the dynamic light scattering method. Represents
The mass of the "solid content" of a paint is the mass which removed the solvent from the paint, when the paint contains a solvent. In addition, regarding the component which comprises solid content of coating materials other than a solvent, even if the property is liquid, it is regarded as solid content. The mass of the solid content of the paint is determined as the mass remaining after heating the paint at 130 ° C. for 20 minutes.
The thickness of the coating film is a value measured using an eddy current film thickness meter (trade name “EDY-5000”, manufactured by Sanko Electronics Co., Ltd.).
 本発明の水性塗料は、フルオロオレフィンに基づく単位(以下、単位Fともいう。)およびアルキル基を有する単量体に基づく単位(以下、単位Rともいう。)を含む含フッ素重合体の粒子と、シリコーン変性された変性(メタ)アクリル重合体の粒子と、水とを含む。本発明の水性塗料において、含フッ素重合体の粒子および変性(メタ)アクリル重合体の粒子は、水中に溶解または分散している。 The aqueous paint of the present invention comprises particles of a fluorine-containing polymer comprising a unit based on fluoroolefin (hereinafter also referred to as unit F) and a unit based on a monomer having an alkyl group (hereinafter also referred to as unit R) And particles of a silicone-modified modified (meth) acrylic polymer and water. In the water-based paint of the present invention, the particles of the fluorine-containing polymer and the particles of the modified (meth) acrylic polymer are dissolved or dispersed in water.
 また、本発明の水性塗料中のケイ素原子に対するフッ素原子の比(以下、F/Si比ともいう。)は、10~700であり、より好ましくは10~400であり、さらに好ましくは10~300であり、特に好ましくは100~300である。なお、水性塗料中のF/Si比は、水性塗料中に含まれるケイ素原子を有する化合物のケイ素原子の総モル量に対する、水性塗料中に含まれる含フッ素重合体が有するフッ素原子の総モル量の比である。 In addition, the ratio of fluorine atom to silicon atom in the water-based paint of the present invention (hereinafter also referred to as F / Si ratio) is 10 to 700, more preferably 10 to 400, and still more preferably 10 to 300. And particularly preferably 100 to 300. The F / Si ratio in the aqueous coating is the total molar amount of fluorine atoms in the fluoropolymer contained in the aqueous coating relative to the total molar amount of silicon atoms in the compound having a silicon atom contained in the aqueous coating. Ratio.
 本発明の水性塗料から形成される塗膜(以下、本塗膜ともいう。)は、耐水性と非粘着性とに優れる。また、本発明の水性塗料は、貯蔵安定性にも優れている。
 単位Rを含む含フッ素重合体の粒子から形成される塗膜は、耐水性に優れる一方で非粘着性に劣るため、上記塗膜を有する基材は加工性が低い。特に、上記含フッ素重合体が含む単位Rの含有量が高い場合に、この傾向は顕著である。
 そこで、本発明者らは、上記含フッ素重合体の粒子を含む水性塗料にシリコーン変性された変性(メタ)アクリル重合体の粒子を含め、さらに水性塗料中のケイ素原子に対するフッ素原子の比を特定の範囲に調整することにより、耐水性と非粘着性に優れる塗膜を形成でき、貯蔵安定性も優れる水性塗料を得られることを知見した。 
The coating film (hereinafter, also referred to as the present coating film) formed from the water-based paint of the present invention is excellent in water resistance and non-adhesiveness. The water-based paint of the present invention is also excellent in storage stability.
The coating film formed from the particles of the fluorine-containing polymer containing the unit R is excellent in water resistance and inferior in non-adhesiveness, so the substrate having the above-mentioned coating film has low processability. In particular, this tendency is remarkable when the content of the unit R contained in the above-mentioned fluoropolymer is high.
Therefore, the present inventors have specified the ratio of the fluorine atom to the silicon atom in the water-based paint by including the particles of the modified (meth) acrylic polymer modified with silicone in the water-based paint containing the particles of the fluorine-containing polymer. By adjusting to the range of, it has been found that a coating film excellent in water resistance and non-adhesiveness can be formed, and a water-based paint excellent in storage stability can be obtained.
 上記した優れる水性塗料を得られる理由は必ずしも明確ではないが、以下のように考えられる。単位Rを含む含フッ素重合体と(メタ)アクリル重合体とは、親和性が低く、両者がそれぞれ粒子状に分散している水性分散液とも言え、両者を含む水性塗料の均一分散性は低い。そのため、上記水性塗料から形成される塗膜においては、含フッ素重合体と(メタ)アクリル重合体が、相溶することなく極度に偏在してしまう。その結果として、層分離した塗膜や、塗膜中にブツが存在する塗膜等が形成され、その塗膜の物性も充分でなくなる。 The reason why the above-mentioned excellent water-based paint can be obtained is not necessarily clear, but is considered as follows. The affinity for the fluorine-containing polymer containing unit R and the (meth) acrylic polymer is low, and it can be said that it is an aqueous dispersion in which both are dispersed in the form of particles, and the uniform dispersibility of the aqueous paint containing both is low. . Therefore, in the coating film formed of the above aqueous paint, the fluoropolymer and the (meth) acrylic polymer are extremely unevenly distributed without being compatible with each other. As a result, a layer-separated coating film, a coating film having bumps in the coating film, and the like are formed, and the physical properties of the coating film become insufficient.
 一方、本発明の水性塗料は、(メタ)アクリル重合体として変性(メタ)アクリル重合体を含み、かつ、水性塗料中のF/Si比が特定の範囲に調製されるため、単位Rを含む含フッ素重合体と変性(メタ)アクリル重合体の親和性がバランスし、その均一分散性が向上すると考えられる。そのため、本発明の水性塗料から塗膜を形成した際には、含フッ素重合体と変性(メタ)アクリル重合体が適度に偏在し、具体的には、非粘着性に優れた変性(メタ)アクリル重合体が含フッ素重合体の粒子表面に均一に付着していると考えられる。その結果、本塗膜は、耐水性と非粘着性とに優れる。また、均一分散性に優れるため、本発明の水性塗料は、貯蔵安定性に優れる。なお、これらの効果は、本発明の好適な態様において、より顕著に発現する。 On the other hand, the water-based paint of the present invention contains the modified (meth) acrylic polymer as the (meth) acrylic polymer, and contains the unit R because the F / Si ratio in the water-based paint is adjusted to a specific range. It is considered that the affinity between the fluoropolymer and the modified (meth) acrylic polymer is balanced, and the uniform dispersibility thereof is improved. Therefore, when a coating film is formed from the water-based paint of the present invention, the fluoropolymer and the modified (meth) acrylic polymer are appropriately unevenly distributed, and specifically, the modified (meth) excellent in non-adhesiveness It is considered that the acrylic polymer adheres uniformly to the particle surface of the fluoropolymer. As a result, this coating film is excellent in water resistance and non-adhesiveness. Moreover, since it is excellent in uniform dispersibility, the water-based paint of this invention is excellent in storage stability. In addition, these effects are more pronounced in a preferred embodiment of the present invention.
 本発明における含フッ素重合体が含む単位Fは、フルオロオレフィンに基づく単位である。フルオロオレフィンは、水素原子の1個以上がフッ素原子で置換されたオレフィンである。フルオロオレフィンは、フッ素原子で置換されていない水素原子の1個以上が塩素原子で置換されていてもよい。
 フルオロオレフィンの具体例としては、CF=CF、CF=CFCF、CF=CFCl、CH=CF、CF-CH=CHF、CF-CF=CHが挙げられる。フルオロオレフィンは、本塗料におけるF/Si比を好適にする点から、CF=CFCl、CH=CF、CF-CH=CHFおよびCF-CF=CHからなる群から選択される少なくとも一種が好ましく、CF=CFClおよびCH=CFの一方または両方が好ましく、CF=CFClが特に好ましい。フルオロオレフィンは、2種以上を併用してもよい。
 単位Fの含有量は、本塗膜の耐候性の観点から、含フッ素重合体が含む全単位に対して、20~75モル%が好ましく、40~60モル%がより好ましい。
The unit F contained in the fluorine-containing polymer in the present invention is a unit based on fluoroolefin. Fluoroolefins are olefins in which one or more of the hydrogen atoms have been replaced by fluorine atoms. In the fluoroolefin, one or more hydrogen atoms which are not substituted by a fluorine atom may be substituted by a chlorine atom.
Specific examples of the fluoroolefin, CF 2 = CF 2, CF 2 = CFCF 3, CF 2 = CFCl, CH 2 = CF 2, CF 3 -CH = CHF, include CF 3 -CF = CH 2. The fluoroolefin is selected from the group consisting of CF 2 CFCFCl, CH 2 CFCF 2 , CF 3 —CH CHFCHF and CF 3 -CF = CH 2 from the viewpoint of making the F / Si ratio in the present paint suitable. at least one preferably, one or both are preferable CF 2 = CFCl and CH 2 = CF 2, CF 2 = CFCl is particularly preferred. Two or more fluoroolefins may be used in combination.
The content of the unit F is preferably 20 to 75% by mole, and more preferably 40 to 60% by mole, relative to all units contained in the fluoropolymer, from the viewpoint of the weather resistance of the present coating film.
 本発明における含フッ素重合体が含む単位Rは、アルキル基を有する単量体に基づく単位である。単位Rは、フッ素原子を含まない。
 アルキル基を有する単量体としては、フルオロオレフィンとの共重合性の観点から、アルキルビニルエーテル、アルキルアリルエーテル、アルキルビニルエステルおよびアルキルアリルエステルからなる群から選択される少なくとも1種が好ましい。本塗膜の耐候性の観点から、アルキルビニルエーテルおよびアルキルビニルエステルの一方または両方が特に好ましい。
 アルキル基を有する単量体のアルキル基の炭素数は、変性(メタ)アクリル重合体との親和性の観点から、1~12がより好ましく、1~8が特に好ましい。
The unit R contained in the fluorine-containing polymer in the present invention is a unit based on a monomer having an alkyl group. The unit R does not contain a fluorine atom.
The monomer having an alkyl group is preferably at least one selected from the group consisting of an alkyl vinyl ether, an alkyl allyl ether, an alkyl vinyl ester and an alkyl allyl ester from the viewpoint of copolymerizability with a fluoroolefin. From the viewpoint of the weather resistance of the present coating, one or both of an alkyl vinyl ether and an alkyl vinyl ester are particularly preferred.
The carbon number of the alkyl group of the monomer having an alkyl group is more preferably 1 to 12, and particularly preferably 1 to 8 from the viewpoint of the affinity to the modified (meth) acrylic polymer.
 アルキル基を有する単量体のアルキル基は、直鎖状でも、分岐鎖状であってもよい。なお、ここにおいて、アルキル基は、環構造を含まない基を意味する。
 アルキル基を有する単量体のアルキル基は、メチル基、エチル基、プロピル基、ブチル基、2-エチルヘキシル基、ネオノニル基またはネオデカニル基が好ましく、メチル基、エチル基または2-エチルヘキシル基が特に好ましい。
The alkyl group of the monomer having an alkyl group may be linear or branched. Here, the alkyl group means a group which does not contain a ring structure.
The alkyl group of the monomer having an alkyl group is preferably a methyl group, an ethyl group, a propyl group, a butyl group, a 2-ethylhexyl group, a neononyl group or a neodecanyl group, and a methyl group, an ethyl group or a 2-ethylhexyl group is particularly preferred. .
 アルキル基を有する単量体の具体例としては、メチルビニルエーテル、エチルビニルエーテル、プロピルビニルエーテル、tert-ブチルビニルエーテル、2-エチルヘキシルビニルエーテル、酢酸ビニル、ピバル酸ビニルエステル、ネオノナン酸ビニルエステル(HEXION社商品名「ベオバ9」)、ネオデカン酸ビニルエステル(HEXION社商品名「ベオバ10」)が挙げられる。アルキル基を有する単量体は、2種以上を併用してもよい。 Specific examples of the monomer having an alkyl group include methyl vinyl ether, ethyl vinyl ether, propyl vinyl ether, tert-butyl vinyl ether, 2-ethylhexyl vinyl ether, vinyl acetate, vinyl pivalate, vinyl vinyl neononanoic acid (trade name “HEXION” Veova 9 ′ ′) and neodecanoic acid vinyl ester (trade name “Beova 10” available from HEXION). The monomer which has an alkyl group may use 2 or more types together.
 単位Rの含有量は、変性(メタ)アクリル重合体との均一分散性の点から、含フッ素重合体が含む全単位に対して、20~80モル%が好ましく、25~80モル%がより好ましく、25~50モル%がより好ましくい。 The content of the unit R is preferably 20 to 80 mol%, more preferably 25 to 80 mol%, based on all units contained in the fluoropolymer, from the viewpoint of uniform dispersibility with the modified (meth) acrylic polymer. Preferably, 25 to 50 mol% is more preferable.
 含フッ素重合体は、架橋点を有することにより本塗膜の耐水性が向上する観点から、ヒドロキシ基またはカルボキシ基を有する単位(以下、単位Cともいう。)を含むのが好ましく、本発明の水性塗料の貯蔵安定性の点からは、ヒドロキシ基を有する単位を含むのが好ましい。単位Cは、フッ素原子を含まない。
 つまり、含フッ素重合体がヒドロキシ基を有する単位を含む場合、硬化剤としてイソシアネート系を水性塗料に含ませることにより、本塗膜の耐水性がさらに向上する。
 また、含フッ素重合体が架橋性基としてカルボキシ基を有する単量体に基づく単位を含む場合、硬化剤としてカルボジイミド系、アミン系、オキサゾリン系またはエポキシ系を水性塗料に含ませれば、本塗膜の耐水性がさらに向上する。
The fluorine-containing polymer preferably contains a unit having a hydroxy group or a carboxy group (hereinafter, also referred to as a unit C) from the viewpoint that the water resistance of the present coating film is improved by having a crosslinking point. From the viewpoint of storage stability of the water-based paint, it is preferable to include a unit having a hydroxy group. The unit C does not contain a fluorine atom.
That is, when the fluoropolymer contains a unit having a hydroxy group, the water resistance of the present coating film is further improved by incorporating an isocyanate-based as a curing agent in the aqueous coating.
In addition, when the fluorine-containing polymer contains a unit based on a monomer having a carboxy group as a crosslinkable group, if a carbodiimide type, an amine type, an oxazoline type or an epoxy type is contained in the aqueous coating as a curing agent, the present coating film Water resistance is further improved.
 単位Cは、ヒドロキシ基またはカルボキシ基を有する単量体に基づく単位であってもよく、単位Cを含む含フッ素重合体の反応性基を、ヒドロキシ基またはカルボキシ基に変換させて得られる単位であってもよい。このような単位としては、ヒドロキシ基を有する単位を含む含フッ素重合体に、ポリカルボン酸やその酸無水物等を反応させて、ヒドロキシ基の一部または全部をカルボキシ基に変換させて得られる単位が挙げられる。 The unit C may be a unit based on a monomer having a hydroxy group or a carboxy group, and is a unit obtained by converting a reactive group of a fluoropolymer containing the unit C into a hydroxy group or a carboxy group. It may be. Such units can be obtained by reacting a fluorine-containing polymer containing a unit having a hydroxy group with a polycarboxylic acid or an acid anhydride thereof to convert part or all of the hydroxy groups to a carboxy group. Unit is mentioned.
 ヒドロキシ基を有する単量体の具体例としては、アリルアルコールや、ヒドロキシ基を有する、ビニルエーテル、ビニルエステル、アリルエーテル、アリルエステル、(メタ)アクリル酸エステルが挙げられる。ヒドロキシ基を有する単量体としては、アリルアルコールまたは式X-Zで表される単量体が好ましい。
 Xは、CH=CHC(O)O-、CH=C(CH)C(O)O-、CH=CHOC(O)-、CH=CHCHOC(O)-、CH=CHO-またはCH=CHCHO-であり、CH=CHO-またはCH=CHCHO-であることが好ましい。
 Zは、ヒドロキシ基を有する炭素数2~42の1価の有機基である。上記有機基は、直鎖状でもよく、分岐鎖状でもよい。また、上記有機基は、環構造からなっていてもよく、環構造を含んでいてもよい。
 上記有機基としては、水酸基を有する炭素数2~6のアルキル基、水酸基を有する炭素数6~8のシクロアルキレン基を含むアルキル基、または水酸基を有するポリオキシアルキレン基が好ましい。
Specific examples of the monomer having a hydroxy group include allyl alcohol, vinyl ether having a hydroxy group, vinyl ester, allyl ether, allyl ester, and (meth) acrylic acid ester. As the monomer having a hydroxy group, allyl alcohol or a monomer represented by the formula X 1 -Z 1 is preferable.
X 1 is, CH 2 = CHC (O) O-, CH 2 = C (CH 3) C (O) O-, CH 2 = CHOC (O) -, CH 2 = CHCH 2 OC (O) -, CH It is preferred that 2 = CHO- or CH 2 CHCHCH 2 O— and CH 2 CHOCHO— or CH 2 CHCHCH 2 O—.
Z 1 is a C2-C42 monovalent organic group having a hydroxy group. The organic group may be linear or branched. The organic group may be a ring structure or may contain a ring structure.
The organic group is preferably an alkyl group having 2 to 6 carbon atoms having a hydroxyl group, an alkyl group containing a cycloalkylene group having 6 to 8 carbon atoms having a hydroxyl group, or a polyoxyalkylene group having a hydroxyl group.
 ヒドロキシ基を有する単量体の具体例としては、CH=CHCHOH、CH=CHOCH-cycloC10-CHOH、CH=CHCHOCH-cycloC10-CHOH、CH=CHOCHCHOH、CH=CHCHOCHCHOH、CH=CHOCHCHCHCHOH、CH=CHCHOCHCHCHCHOH、CH=CHOCH-cycloC10-CHO(CHCHO)10H、CH=CHOCH-cycloC10-CHO(CHCHO)15Hが挙げられる。なお、「-cycloC10-」はシクロへキシレン基を表し、「-cycloC10-」の結合部位は、通常1,4-である。ヒドロキシ基を有する単量体は、2種以上を併用してもよい。 Specific examples of the monomer having a hydroxy group, CH 2 = CHCH 2 OH, CH 2 = CHOCH 2 -cycloC 6 H 10 -CH 2 OH, CH 2 = CHCH 2 OCH 2 -cycloC 6 H 10 -CH 2 OH, CH 2 = CHOCH 2 CH 2 OH, CH 2 = CHCH 2 OCH 2 CH 2 OH, CH 2 = CHOCH 2 CH 2 CH 2 CH 2 OH, CH 2 = CHCH 2 OCH 2 CH 2 CH 2 CH 2 OH, CH 2 = CHOCH 2 -cycloC 6 H 10 -CH 2 O (CH 2 CH 2 O) 10 H, CH 2 = CHOCH 2 -cycloC 6 H 10 -CH 2 O (CH 2 CH 2 O) 15 H . Here, "-cycloC 6 H 10- " represents a cyclohexylene group, and the bonding site of "-cycloC 6 H 10- " is usually 1,4-. Two or more monomers having a hydroxy group may be used in combination.
 ヒドロキシ基を有する単量体の2種以上を併用する場合、少なくとも1種は、含フッ素重合体と変性(メタ)アクリル重合体との親和性の観点から、ヒドロキシ基を有するポリオキシアルキレン基を有する単量体であることが好ましい。つまり、この場合において、単位Cは、ヒドロキシ基を有するポリオキシアルキレン基を有する単量体に基づく単位を含むのが好ましい。単位Cに対する、ヒドロキシ基を有するポリオキシアルキレン基を有する単量体に基づく単位の比(ヒドロキシ基を有するポリオキシアルキレン基を有する単量体に基づく単位/単位C)は、モル比で0.01~1.0が好ましく、0.03~0.50がより好ましい。 When two or more types of monomers having a hydroxy group are used in combination, at least one type is a polyoxyalkylene group having a hydroxy group from the viewpoint of the affinity between the fluoropolymer and the modified (meth) acrylic polymer. It is preferable that it is a monomer which it has. That is, in this case, the unit C preferably includes a unit based on a monomer having a polyoxyalkylene group having a hydroxy group. The ratio of units based on a monomer having a polyoxyalkylene group having a hydroxy group to the unit C (units / unit C based on a monomer having a polyoxyalkylene group having a hydroxy group) is 0. 01 to 1.0 is preferable, and 0.03 to 0.50 is more preferable.
 カルボキシ基を有する単量体としては、不飽和カルボン酸、(メタ)アクリル酸等が挙げられる。カルボキシ基を有する単量体は、式X-Zで表される単量体が好ましい。
 Xは、CH=CH-、CH(CH)=CH-またはCH=C(CH)-であり、CH=CH-またはCH(CH)=CH-であることが好ましい。
 Zは、カルボキシ基またはカルボキシ基を有する炭素数1~12の1価の飽和炭化水素基であり、カルボキシ基または炭素数1~10のカルボキシアルキル基であることが好ましい。
 カルボキシ基を有する単量体の具体例としては、CH=CHCOOH、CH(CH)=CHCOOH、CH=C(CH)COOH、式CH=CH(CHn21COOHで表される化合物(n21は1~10の整数である。中でも、CH=CHCHCOOH、CH=CH(CHCOOHが好ましい。)が挙げられる。カルボキシ基を有する単量体は、2種以上を併用してもよい。
As a monomer which has a carboxy group, unsaturated carboxylic acid, (meth) acrylic acid, etc. are mentioned. The monomer having a carboxy group is preferably a monomer represented by the formula X 2 -Z 2 .
X 2 is preferably CH 2 CHCH—, CH (CH 3 ) = CH— or CH 2 CC (CH 3 ) —, and CH 2 CHCH— or CH (CH 3 ) = CH— .
Z 2 is a carboxy group or a monovalent saturated hydrocarbon group having 1 to 12 carbon atoms having a carboxy group, and preferably a carboxy group or a carboxyalkyl group having 1 to 10 carbon atoms.
Specific examples of the monomer having a carboxy group are represented by CH 2 CHCHCOOH, CH (CH 3 ) = CHCOOH, CH 2 CC (CH 3 ) COOH, formula CH 2 CHCH (CH 2 ) n 21 COOH And n is an integer of 1 to 10. Among them, CH 2 CHCHCH 2 COOH and CH 2 CHCH (CH 2 ) 8 COOH are preferable. Two or more types of monomers having a carboxy group may be used in combination.
 ヒドロキシ基またはカルボキシ基を有する単量体は、ヒドロキシ基を有する単量体およびカルボキシ基を有する単量体の一方のみを用いてもよく、両方を用いてもよい。つまり、単位Cは、ヒドロキシ基およびカルボキシ基の一方または両方を有すればよい。 As a monomer having a hydroxy group or a carboxy group, only one of a monomer having a hydroxy group and a monomer having a carboxy group may be used, or both may be used. That is, the unit C may have one or both of a hydroxy group and a carboxy group.
 含フッ素重合体が単位Cを含む場合、その含有量は、含フッ素重合体が含む全単位に対して、1~20モル%が好ましく、2~10モル%が特に好ましい。
 含フッ素重合体が単位Cを含む場合、含フッ素重合体の水酸基価または酸価は、それぞれ、0.1~150mgKOH/gが好ましく、1~100mgKOH/gがより好ましく、3~50mgKOH/gが特に好ましい。含フッ素重合体は、水酸基価および酸価の一方のみを有していてもよく、両方を有していてもよい。本発明の水性塗料の貯蔵安定性の点からは、含フッ素重合体は水酸基価を有することが好ましい。
When the fluorine-containing polymer contains the unit C, the content thereof is preferably 1 to 20 mol%, particularly preferably 2 to 10 mol%, with respect to all units contained in the fluorine-containing polymer.
When the fluorine-containing polymer contains the unit C, the hydroxyl value or acid value of the fluorine-containing polymer is preferably 0.1 to 150 mg KOH / g, more preferably 1 to 100 mg KOH / g, and 3 to 50 mg KOH / g. Particularly preferred. The fluoropolymer may have only one of the hydroxyl value and the acid value, or may have both. From the viewpoint of storage stability of the water-based paint of the present invention, the fluorine-containing polymer preferably has a hydroxyl value.
 含フッ素重合体は、フルオロオレフィンおよびアルキル基を有する単量体以外の単量体(以下、他の単量体ともいう。)に基づく単位を含んでいてもよい。他の単量体の具体例としては、(メタ)アクリル酸、(メタ)アクリレート、環構造を有する、ビニルエーテル、ビニルエステル、アリルエーテル、アリルエステルが挙げられる。他の単量体の具体例としては、シクロアルキルビニルエーテル(シクロペンチルビニルエーテル、シクロヘキシルビニルエーテル等。)、安息香酸ビニルエステルが挙げられる。
 また、含フッ素重合体は、ヒドロキシ基およびカルボキシ基以外の、架橋性基を有する単量体に基づく単位を含んでいてもよい。具体例としては、加水分解性シリル基、アミノ基、イソシアネート基、エポキシ基またはオキセタニル基を有する単量体に基づく単位が挙げられる。
The fluorine-containing polymer may contain a unit based on a monomer (hereinafter also referred to as another monomer) other than the fluoroolefin and the monomer having an alkyl group. Specific examples of other monomers include (meth) acrylic acid, (meth) acrylates, ring structures, vinyl ethers, vinyl esters, allyl ethers and allyl esters. Specific examples of other monomers include cycloalkyl vinyl ethers (cyclopentyl vinyl ether, cyclohexyl vinyl ether and the like), and benzoic acid vinyl ester.
In addition, the fluoropolymer may contain units based on a monomer having a crosslinkable group other than a hydroxy group and a carboxy group. Specific examples include units based on monomers having a hydrolyzable silyl group, amino group, isocyanate group, epoxy group or oxetanyl group.
 含フッ素重合体は、本塗膜の造膜性の観点から、単位Fの含有量、単位Rの含有量、ヒドロキシ基またはカルボキシ基を有する単量体に基づく単位の含有量が、含フッ素重合体が含む全単位に対して、この順に、20~75モル%、25~80モル%、0~20モル%であるのが好ましい。
 含フッ素重合体のTgは、変性(メタ)アクリル重合体との均一分散性の点から、10~60℃が好ましく、10~40℃が特に好ましい。
The fluorine-containing polymer is a fluorine-containing polymer having a content of unit F, a content of unit R, and a content of a unit based on a monomer having a hydroxy group or a carboxy group from the viewpoint of film forming property of the present coating film. It is preferable that it is 20 to 75 mol%, 25 to 80 mol%, and 0 to 20 mol% in this order with respect to all units included in the combination.
The Tg of the fluorine-containing polymer is preferably 10 to 60 ° C., particularly preferably 10 to 40 ° C., from the viewpoint of uniform dispersibility with the modified (meth) acrylic polymer.
 含フッ素重合体の製造方法としては、水と重合開始剤の存在下、フルオロオレフィンと単量体Rを重合させる方法が挙げられる。含フッ素重合体の製造方法における重合法の具体例としては、乳化重合法が挙げられる。乳化重合法により、水中に含フッ素重合体が粒子状に分散している水性分散液が直接得られる。 As a manufacturing method of a fluorine-containing polymer, the method of polymerizing fluoro olefin and monomer R in presence of water and a polymerization initiator is mentioned. An emulsion polymerization method is mentioned as a specific example of the polymerization method in the manufacturing method of a fluoropolymer. By the emulsion polymerization method, an aqueous dispersion in which a fluoropolymer is dispersed in the form of particles in water is directly obtained.
 上記重合開始剤の具体例としては、過硫酸カリウム、過硫酸ナトリウム、過硫酸アンモニウム、過酸化水素、t-ブチルハイドロパーオキサイド、t-ブチルパーオキシベンゾエート、2,2-アゾビスイソブチロニトリル、2,2-アゾビス(2-ジアミノプロパン)ハイドロクロライド、2,2-アゾビス(2,4-ジメチルバレロニトリル)が挙げられる。 Specific examples of the above-mentioned polymerization initiators include potassium persulfate, sodium persulfate, ammonium persulfate, hydrogen peroxide, t-butyl hydroperoxide, t-butyl peroxybenzoate, 2,2-azobisisobutyronitrile, Examples include 2,2-azobis (2-diaminopropane) hydrochloride and 2,2-azobis (2,4-dimethylvaleronitrile).
 含フッ素重合体を製造する際には、必要に応じて、界面活性剤、分子量調整剤(ドデシルメルカプタン、ブチルメルカプタン等)、光安定剤、pH調整剤等を添加してもよい。特に、含フッ素重合体の水中安定性の観点から、界面活性剤を含むのが好ましい。界面活性剤としては、本塗膜の耐水性の観点から、アニオン系界面活性剤が好ましい。
 アニオン系界面活性剤の具体例としては、ラウリル硫酸ナトリウム等の脂肪酸塩、高級アルコール硫酸エステル塩、ドデシルベンゼンスルホン酸ナトリウム等のアルキルベンゼンスルホン酸塩、ポリオキシエチレンアルキルエーテル硫酸塩、ポリオキシエチレン多環フェニルエーテル硫酸塩、ポリオキシノニルフェニルエーテルスルホン酸塩、ポリオキシエチレン-ポリオキシプロピレングリコールエーテル硫酸塩が挙げられる。
In the production of the fluorine-containing polymer, if necessary, a surfactant, a molecular weight modifier (such as dodecyl mercaptan or butyl mercaptan), a light stabilizer, or a pH adjustor may be added. In particular, from the viewpoint of the stability of the fluoropolymer in water, it is preferable to include a surfactant. As the surfactant, an anionic surfactant is preferred from the viewpoint of water resistance of the present coating film.
Specific examples of the anionic surfactant include fatty acid salts such as sodium lauryl sulfate, higher alcohol sulfuric acid ester salts, alkyl benzene sulfonates such as sodium dodecyl benzene sulfonate, polyoxyethylene alkyl ether sulfate, polyoxyethylene polycyclic ring Examples include phenyl ether sulfate, polyoxynonyl phenyl ether sulfonate, and polyoxyethylene-polyoxypropylene glycol ether sulfate.
 本発明における変性(メタ)アクリル重合体は、シリカゾルまたはオルガノアルコキシシランでシリコーン変性された変性(メタ)アクリル重合体であり、換言すれば、シロキサン結合を重合体の主鎖末端または重合体の側鎖に有する(メタ)アクリル重合体とも言える。変性(メタ)アクリル重合体は、シロキサン結合を重合体の主鎖末端に有するのが好ましい。
 変性(メタ)アクリル重合体は、ジアルキルジアルコキシシランでシリコーン変性された変性(メタ)アクリル重合体(シロキサン結合とジアルキルシリレン基とを重合体の主鎖末端または重合体の側鎖に有する変性(メタ)アクリル重合体とも言える。)が好ましい。なお、上記変性(メタ)アクリル重合体中のシロキサン結合とジアルキルシリレン基から形成される結合鎖は、重合体の29Si-NMR分析における、29Si-NMRのケミカルシフト値が0~-40ppmであるピークとして検出できる。
The modified (meth) acrylic polymer in the present invention is a silica sol or a modified (meth) acrylic polymer modified with silicone by organoalkoxysilane, in other words, the siloxane bond is at the main chain end of the polymer or the polymer side It can be said that it is a (meth) acrylic polymer having in the chain. The modified (meth) acrylic polymer preferably has a siloxane bond at the main chain end of the polymer.
The modified (meth) acrylic polymer is a modified (meth) acrylic polymer modified with silicone by dialkyldialkoxysilane (modified with siloxane bond and dialkylsilylene group at the main chain terminal of the polymer or the side chain of the polymer ( It can be said that it is a meta) acrylic polymer. The bond chain formed from the siloxane bond and the dialkylsilylene group in the modified (meth) acrylic polymer has a chemical shift value of 0 to -40 ppm of 29 Si-NMR in 29 Si-NMR analysis of the polymer. It can be detected as a certain peak.
 変性(メタ)アクリル重合体は、アルキル基を有するシリコーン鎖(式-Si(RR1-O-で表される鎖。ただし、2個のRR1は、同一または異なるアルキル基を示す。以下同様である。)を有しており、単位Rのアルキル基を有する含フッ素重合体と親和性が特に高い。つまり、上記変性(メタ)アクリル重合体であれば、本発明の水性塗料中の含フッ素重合体の粒子と変性(メタ)アクリル重合体の粒子との均一分散性が一層向上する。そのため、本発明の水性塗料の貯蔵安定性と、本塗膜の耐水性および非粘着性とが、特に優れる。 The modified (meth) acrylic polymer is a silicone chain having an alkyl group (a chain represented by the formula -Si (R R1 ) 2 -O-, provided that two R R1 represent the same or different alkyl groups. The same applies hereinafter), and the affinity is particularly high with the fluorine-containing polymer having the alkyl group of the unit R. That is, if it is the said modified | denatured (meth) acrylic polymer, uniform dispersibility of the particle | grains of the fluorine-containing polymer in the water-based coating material of this invention and the particle | grains of modified | denatured (meth) acrylic polymer will improve further. Therefore, the storage stability of the water-based paint of the present invention and the water resistance and non-stickiness of the present coating film are particularly excellent.
 変性(メタ)アクリル重合体を得るのに用いられる(メタ)アクリル重合体は、(メタ)アクリル酸または(メタ)アクリレートに基づく単位を含む、シリカゾルまたはオルガノアルコキシシランと反応し得る基を有する重合体である。
 (メタ)アクリル重合体は、(メタ)アクリル酸または(メタ)アクリレートに基づく単位を含み、アルキルアルコキシシリル基(式-Si(ORR2(RR33-nで表される基。RR2およびRR3はそれぞれ独立にアルキル基であり、nは1~3の整数である。以下同様である。)を有する(メタ)アクリル重合体が好ましく、(メタ)アクリル酸または(メタ)アクリレートに基づく単位とアルキルアルコキシシリル基を有する単量体に基づく単位とを含む(メタ)アクリル重合体がより好ましい。
The (meth) acrylic polymer used to obtain the modified (meth) acrylic polymer is a heavy polymer having a group capable of reacting with silica sol or organoalkoxysilane, containing units based on (meth) acrylic acid or (meth) acrylate It is union.
The (meth) acrylic polymer contains a unit based on (meth) acrylic acid or (meth) acrylate and is a group represented by an alkylalkoxysilyl group (the formula -Si (OR R2 ) n (R R3 ) 3-n . R R2 and R R3 are each independently an alkyl group, n is an integer of 1 to 3. The same applies to (meth) acrylic polymers having (a), (meth) acrylic acid or (meth) More preferred are (meth) acrylic polymers comprising units based on acrylate and units based on monomers having an alkylalkoxysilyl group.
 なかでも、変性(メタ)アクリル重合体は、(メタ)アクリル酸、アルキル(メタ)アクリレート、シクロアルキル(メタ)アクリレート、ヒドロキシアルキル(メタ)アクリレートおよびポリオキシアルキレン(メタ)アクリレートからなる群から選ばれる少なくとも1種の単量体に基づく単位とアルコキシシリル基を有する単量体に基づく単位とを含む(メタ)アクリル重合体が特に好ましく、アルキル(メタ)アクリレートに基づく単位とシクロアルキル(メタ)アクリレートに基づく単位とアルコキシシリル基を有する(メタ)アクリレートに基づく単位とを含む(メタ)アクリル重合体が更に好ましい。 Among them, the modified (meth) acrylic polymer is selected from the group consisting of (meth) acrylic acid, alkyl (meth) acrylate, cycloalkyl (meth) acrylate, hydroxyalkyl (meth) acrylate and polyoxyalkylene (meth) acrylate. Particularly preferred are (meth) acrylic polymers comprising units based on at least one monomer and units based on monomers having an alkoxysilyl group, units based on alkyl (meth) acrylates and cycloalkyl (meth) More preferred are (meth) acrylic polymers comprising units based on acrylates and units based on (meth) acrylates having alkoxysilyl groups.
 アルキル(メタ)アクリレートの具体例としては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ドデシル(メタ)アクリレートが挙げられる。アルキル(メタ)アクリレートは、2種以上を併用してもよい。(メタ)アクリル重合体は、アルキル(メタ)アクリレートに基づく単位を、(メタ)アクリル重合体が含む全単位に対して、10~95モル%含むのが好ましく、50~90モル%含むのが特に好ましい。 Specific examples of the alkyl (meth) acrylate include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate ) Acrylates, dodecyl (meth) acrylates. Two or more kinds of alkyl (meth) acrylates may be used in combination. The (meth) acrylic polymer preferably contains 10 to 95 mol%, preferably 50 to 90 mol%, of units based on alkyl (meth) acrylate relative to all units contained in the (meth) acrylic polymer. Particularly preferred.
 シクロアルキル(メタ)アクリレートの具体例としては、シクロヘキシル(メタ)アクリレートが挙げられる。シクロアルキル(メタ)アクリレートは、2種以上を併用してもよい。(メタ)アクリル重合体は、シクロアルキル(メタ)アクリレートに基づく単位を、(メタ)アクリル重合体が含む全単位に対して、1~80モル%含むのが好ましく、10~40モル%含むのが特に好ましい。 Specific examples of the cycloalkyl (meth) acrylate include cyclohexyl (meth) acrylate. Two or more kinds of cycloalkyl (meth) acrylates may be used in combination. The (meth) acrylic polymer preferably contains 1 to 80% by mole, and preferably 10 to 40% by mole, of units based on the cycloalkyl (meth) acrylate relative to all units included in the (meth) acrylic polymer. Is particularly preferred.
 ヒドロキシアルキル(メタ)アクリレートの具体例としては、2-ヒドロキシエチル(メタ)アクリレート、4-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレートが挙げられる。ヒドロキシアルキル(メタ)アクリレートは、2種以上を併用してもよい。(メタ)アクリル重合体は、ヒドロキシアルキル(メタ)アクリレートに基づく単位を、(メタ)アクリル重合体が含む全単位に対して、0~5モル%含むのが好ましい。 Specific examples of hydroxyalkyl (meth) acrylates include 2-hydroxyethyl (meth) acrylate, 4-hydroxypropyl (meth) acrylate and 2-hydroxybutyl (meth) acrylate. Two or more types of hydroxyalkyl (meth) acrylates may be used in combination. The (meth) acrylic polymer preferably contains units based on hydroxyalkyl (meth) acrylate in an amount of 0 to 5% by mole based on all units contained in the (meth) acrylic polymer.
 ポリオキシアルキレン(メタ)アクリレートの具体例としては、ポリオキシエチレングリコール(メタ)アクリレート、ポリオキシプロピレングリコール(メタ)アクリレートが挙げられる。ポリオキシアルキレン(メタ)アクリレートは、2種以上を併用してもよい。(メタ)アクリル重合体は、ポリオキシアルキレン(メタ)アクリレートに基づく単位を、(メタ)アクリル重合体が含む全単位に対して、0~5モル%含むのが好ましい。 Specific examples of the polyoxyalkylene (meth) acrylate include polyoxyethylene glycol (meth) acrylate and polyoxypropylene glycol (meth) acrylate. Two or more kinds of polyoxyalkylene (meth) acrylates may be used in combination. The (meth) acrylic polymer preferably contains a unit based on polyoxyalkylene (meth) acrylate in an amount of 0 to 5% by mole based on all units contained in the (meth) acrylic polymer.
 アルコキシシリル基を有する単量体の具体例としては、ビニルシラン(ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(β-メトキシエトキシ)シラン、ビニルメチルジメトキシシラン等。)、アルコキシシリル基を有する(メタ)アクリレート(γ-メタクリロキシプロピルトリメトキシシラン、γ-メタクリロキシプロピルメチルジメトキシシラン、γ-メタクリロキシプロピルトリメトキシシラン、γ-アクリロキシプロピルトリメトキシシラン、γ-アクリロキシプロピルメチルジメトキシシラン、γ-メタクリロキシプロピルトリエトキシシラン、γ-メタクリロキシプロピルメチルジエトキシシラン等。)が挙げられ、アルコキシシリル基を有する(メタ)アクリレートが好ましく、γ-メタクリロキシプロピルトリメトキシシランが特に好ましい。アルコキシシリル基を有する単量体は、2種以上を併用してもよい。(メタ)アクリル重合体は、アルコキシシリル基を有する単量体に基づく単位を、(メタ)アクリル重合体が含む全単位に対して、0.1~10モル%含むのが好ましく、0.5~5モル%含むのが特に好ましい。 Specific examples of the monomer having an alkoxysilyl group include vinylsilane (vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris (β-methoxyethoxy) silane, vinylmethyldimethoxysilane, etc.) and an alkoxysilyl group (meth) ) Acrylate (γ-methacryloxypropyltrimethoxysilane, γ-methacryloxypropylmethyldimethoxysilane, γ-methacryloxypropyltrimethoxysilane, γ-acryloxypropyltrimethoxysilane, γ-acryloxypropylmethyldimethoxysilane, γ- Methacryloxypropyltriethoxysilane, γ-methacryloxypropylmethyldiethoxysilane, etc.), and (meth) acrylates having an alkoxysilyl group are preferred, and γ-methacryloxypropyltrimetho is preferred. Shishiran is particularly preferred. Two or more types of monomers having an alkoxysilyl group may be used in combination. The (meth) acrylic polymer preferably contains a unit based on a monomer having an alkoxysilyl group in an amount of 0.1 to 10 mol% with respect to the total units contained in the (meth) acrylic polymer. It is particularly preferable to contain up to 5 mol%.
 シリコーン変性に使用する、シリカゾルまたはオルガノアルコキシシランは、上述したとおり、ジアルキルジアルコキシシランが好ましい。
 ジアルキルジアルコキシシランは、ジメチルジメトキシシラン、ジメチルジエトキシシラン、ジエチルジメトキシシランまたはジエチルジエトキシランが好ましく、(メタ)アクリル重合体中に、含フッ素重合体の単位Rのアルキル基と親和性が高いシリコーン鎖を形成できる観点から、ジメチルジメトキシシランまたはジメチルジエトキシシランが特に好ましい。ジアルキルジアルコキシシランは、2種以上を併用してもよい。
The silica sol or organoalkoxysilane used for silicone modification is preferably dialkyldialkoxysilane as described above.
The dialkyldialkoxysilane is preferably dimethyldimethoxysilane, dimethyldiethoxysilane, diethyldimethoxysilane or diethyldiethoxysilane, and has high affinity to the alkyl group of the fluorine-containing polymer unit R in the (meth) acrylic polymer. Dimethyl dimethoxysilane or dimethyldiethoxysilane is particularly preferable from the viewpoint of being able to form a silicone chain. Two or more dialkyldialkoxysilanes may be used in combination.
 シリコーン変性におけるシリカゾルまたはオルガノアルコキシシランの使用量は、(メタ)アクリル重合体の全質量に対して、0.1~30質量%が好ましく、1~20質量%が特に好ましい。 The amount of silica sol or organoalkoxysilane used in the silicone modification is preferably 0.1 to 30% by mass, particularly preferably 1 to 20% by mass, based on the total mass of the (meth) acrylic polymer.
 シリコーン変性する際は、シリカゾルまたはオルガノアルコキシシランの2種以上を使用してもよい。
 シリコーン変性する際は、ジアルキルジアルコキシシランと、ジアルキルジアルコキシシラン以外の他のアルキルアルコキシシランとを併用するのが好ましい。上記他のアルキルアルコキシシランとしては、テトラアルコキシシラン(テトラメトキシシラン、テトラエトキシシラン等。)、モノアルキルトリアルコキシシラン(メチルトリメトシキシシラン、メチルトリエトキシシラン、イソブチルトリメトキシシラン等。)、トリメチルモノアルコキシシラン(トリメチルメトキシシラン等。)が挙げられる。本塗膜の非粘着性を制御し、本発明の水性塗料の保存安定性をさらに向上させる観点から、シリコーン変性には、ジアルキルジアルコキシシランとモノアルキルトリアルコキシシランとを使用するのが好ましい。
When modifying with silicone, two or more of silica sol or organoalkoxysilane may be used.
When modifying with silicone, it is preferable to use a dialkyldialkoxysilane and another alkylalkoxysilane other than the dialkyldialkoxysilane in combination. Examples of the other alkylalkoxysilanes include tetraalkoxysilanes (tetramethoxysilane, tetraethoxysilane, etc.), monoalkyltrialkoxysilanes (methyltrimethoxysilane, methyltriethoxysilane, isobutyltrimethoxysilane, etc.), and trimethyl. Monoalkoxysilanes (such as trimethylmethoxysilane) can be mentioned. From the viewpoint of controlling the non-adhesiveness of the coating and further improving the storage stability of the aqueous coating of the present invention, it is preferable to use dialkyldialkoxysilane and monoalkyltrialkoxysilane for silicone modification.
 他のアルキルアルコキシシランを使用する際の、その使用量は、(メタ)アクリル重合体の全質量に対して、0.1~30質量%が好ましく、1~20質量%が特に好ましい。
 変性(メタ)アクリル重合体は、含フッ素重合体との親和性の点から、変性(メタ)アクリル重合体が含む全単位に対して、アルキル(メタ)アクリレートに基づく単位、シクロアルキル(メタ)アクリレートに基づく単位、およびジアルキルジアルコキシシランによって形成されるジアルキルシロキサン単位を、それぞれこの順に、10~95モル%、1~80モル%、および0.1~10モル%含むことが好ましい。
 なお、ジアルキルシロキサン単位とは、式-Si(RR4)(RR5)-O-で表される単位(RR4およびRR5はそれぞれ独立にアルキル基である。)である。
The amount of the other alkylalkoxysilane to be used is preferably 0.1 to 30% by mass, particularly preferably 1 to 20% by mass, based on the total mass of the (meth) acrylic polymer.
The modified (meth) acrylic polymer is a unit based on alkyl (meth) acrylate, cycloalkyl (meth) based on all the units contained in the modified (meth) acrylic polymer from the viewpoint of affinity with the fluorine-containing polymer Preferably, the units based on acrylate and the dialkylsiloxane units formed by the dialkyldialkoxysilane are, in this order, 10 to 95, 1 to 80 and 0.1 to 10 mol%, respectively.
The dialkyl siloxane unit is a unit represented by the formula —Si (R R4 ) (R R5 ) —O— (R R4 and R R5 are each independently an alkyl group).
 変性(メタ)アクリル重合体のTgは、含フッ素重合体との均一分散性および本塗膜の非粘着性の点から、30~120℃が好ましく、60~100℃が好ましく、70~90℃が特に好ましい。 The Tg of the modified (meth) acrylic polymer is preferably 30 to 120 ° C., preferably 60 to 100 ° C., and 70 to 90 ° C. from the viewpoint of uniform dispersibility with the fluoropolymer and non-adhesiveness of the present coating film. Is particularly preferred.
 本発明における変性(メタ)アクリル重合体の製造方法は、特に限定されず、通常の乳化重合法を採用できる。乳化重合法により、水中に変性(メタ)アクリル重合体が粒子状に分散している水性分散液が効率よく得られる。
 具体的には、水、アニオン界面活性剤および重合開始剤を含む反応器中にて、(メタ)アクリル酸または(メタ)アクリレートとアルコキシシリル基を有する単量体とを重合させ、重合中または重合前後に、オルガノアルコキシシランを反応器に添加する方法が挙げられる。
The method for producing the modified (meth) acrylic polymer in the present invention is not particularly limited, and a usual emulsion polymerization method can be adopted. By the emulsion polymerization method, an aqueous dispersion in which the modified (meth) acrylic polymer is dispersed in the form of particles in water is efficiently obtained.
Specifically, in a reactor containing water, an anionic surfactant and a polymerization initiator, the (meth) acrylic acid or (meth) acrylate and a monomer having an alkoxysilyl group are polymerized, during polymerization or Before and after polymerization, a method of adding an organoalkoxysilane to a reactor can be mentioned.
 この際、反応器中の溶液のpHは、通常は4以下に保持され、反応器中の温度は通常は60~90℃に保持される。それぞれの成分の投入は、一回または複数回に分けてもよい。
 得られた変性(メタ)アクリル重合体の粒子を含む水性分散液は、pH調整剤によりpH調整してもよい。
At this time, the pH of the solution in the reactor is usually kept at 4 or less, and the temperature in the reactor is usually kept at 60 to 90.degree. The input of each component may be divided into one or more times.
The aqueous dispersion containing particles of the resulting modified (meth) acrylic polymer may be pH-adjusted with a pH adjuster.
 上記アニオン界面活性剤および上記重合開始剤の具体例としては、含フッ素重合体の製造方法における例示化合物と同様の化合物を使用できる。
 本発明の水性塗料は、上述した製造方法で得られる、含フッ素重合体の粒子および水を含む水性分散液と、変性(メタ)アクリル重合体の粒子および水を含む水性分散液とを混合して製造できる。
As specific examples of the anionic surfactant and the polymerization initiator, the same compounds as the exemplified compounds in the method for producing a fluoropolymer can be used.
The aqueous paint of the present invention is obtained by mixing an aqueous dispersion containing particles of a fluorine-containing polymer and water obtained by the above-mentioned production method, and an aqueous dispersion containing particles of a modified (meth) acrylic polymer and water. Can be manufactured.
 本発明の水性塗料において、含フッ素重合体の100質量部に対して変性(メタ)アクリル重合体の5~100質量部を含むのが好ましい。
 本発明の水性塗料の全質量に対する、含フッ素重合体と変性(メタ)アクリル重合体との含有量は、10~90質量%が好ましく、40~80質量%がより好ましい。
The water-based paint of the present invention preferably contains 5 to 100 parts by mass of the modified (meth) acrylic polymer with respect to 100 parts by mass of the fluoropolymer.
The content of the fluorine-containing polymer and the modified (meth) acrylic polymer is preferably 10 to 90% by mass, more preferably 40 to 80% by mass, based on the total mass of the water-based paint of the present invention.
 本発明の水性塗料において、含フッ素重合体と変性(メタ)アクリル重合体とは、それぞれ粒子状に分散しているのが好ましい。
 変性(メタ)アクリル重合体の粒子の平均粒子径は、含フッ素重合体の粒子の平均粒子径より小さいのが好ましく、含フッ素重合体の粒子の平均粒子径との差が50nm以上であるのがより好ましい。この場合、変性(メタ)アクリル重合体の粒子表面に配置されるシロキサン結合と、含フッ素重合体が含む単位Rのアルキル基との親和性が向上して、両者の粒子が密にパッキングしながら塗膜を形成するため、本塗膜の耐水性と非粘着性がさらに向上しやすい。また、粒子間の親和性が向上して水中分散安定性が向上し、本発明の水性塗料の貯蔵安定性がさらに向上しやすい。なお、これらの効果は、変性(メタ)アクリル重合体が、ジアルキルジアルコキシシランでシリコーン変性された(メタ)アクリル重合体である場合に、より顕著となる。
 含フッ素重合体の粒子の平均粒子径は、50~200nmが好ましい。変性(メタ)クリル重合体の粒子の平均粒子径は、25~150nmが好ましい。
In the water-based paint of the present invention, the fluorine-containing polymer and the modified (meth) acrylic polymer are preferably dispersed in the form of particles.
The average particle size of the particles of the modified (meth) acrylic polymer is preferably smaller than the average particle size of the particles of the fluoropolymer, and the difference with the average particle size of the particles of the fluoropolymer is 50 nm or more Is more preferred. In this case, the affinity between the siloxane bond disposed on the particle surface of the modified (meth) acrylic polymer and the alkyl group of the unit R contained in the fluoropolymer is improved, and both particles are closely packed. Since the coating film is formed, the water resistance and the non-adhesiveness of the present coating film can be further improved. In addition, the affinity between particles is improved, the dispersion stability in water is improved, and the storage stability of the water-based paint of the present invention is likely to be further improved. These effects become more remarkable when the modified (meth) acrylic polymer is a silicone-modified (meth) acrylic polymer with dialkyldialkoxysilane.
The average particle size of the fluoropolymer particles is preferably 50 to 200 nm. The average particle size of the particles of the modified (meth) acrylic polymer is preferably 25 to 150 nm.
 本発明の水性塗料において、含フッ素重合体と変性(メタ)アクリル重合体の均一分散性および本塗膜の非粘着性の点から、変性(メタ)アクリル重合体のTgは、含フッ素重合体のTgよりも大きいことが好ましい。 In the water-based paint of the present invention, the Tg of the modified (meth) acrylic polymer is from the viewpoint of uniform dispersion of the fluoropolymer and the modified (meth) acrylic polymer and the non-adhesiveness of the present coating film. It is preferable that it is larger than Tg of
 本発明の水性塗料における水は、含フッ素重合体を水性塗料中に分散させる分散媒である。なお、分散媒は、水のみからなるか、水と水溶性有機溶媒とからなる混合溶媒からなる。後者の場合、水溶性有機溶媒の含有量は、水の全質量に対して、5質量%以下が好ましく、1質量%以下がより好ましく、0.5質量%以下が特に好ましい。水溶性有機溶媒の具体例としては、メタノール、エタノール、ブタノール、アセトン、メチルエチルケトンが挙げられる。 Water in the water-based paint of the present invention is a dispersion medium for dispersing the fluoropolymer in the water-based paint. The dispersion medium is made of only water or a mixed solvent of water and a water-soluble organic solvent. In the latter case, the content of the water-soluble organic solvent is preferably 5% by mass or less, more preferably 1% by mass or less, and particularly preferably 0.5% by mass or less, based on the total mass of water. Specific examples of the water-soluble organic solvent include methanol, ethanol, butanol, acetone and methyl ethyl ketone.
 本発明の水性塗料は、含フッ素重合体、変性(メタ)アクリル重合体、および水以外の成分(以下、添加剤ともいう。)を含んでいてもよい。添加剤の具体例としては、含フッ素重合体および変性(メタ)アクリル重合体以外の樹脂(ポリエステル樹脂、エポキシ樹脂、ウレタン樹脂等。)、界面活性剤、硬化剤、顔料、分散剤、消泡剤、造膜助剤、レベリング剤、増粘剤、硬化助剤、光安定剤、紫外線吸収剤、表面調整剤、低汚染化剤が挙げられる。ただし、本発明の水性塗料のF/Si比および後述する本塗膜表面のF/Si比を好適にする観点からは、含フッ素重合体および変性(メタ)アクリル重合体以外の化合物に由来するフッ素原子またはケイ素原子を含まないことが好ましい。 The water-based paint of the present invention may contain a fluorine-containing polymer, a modified (meth) acrylic polymer, and a component other than water (hereinafter also referred to as an additive). Specific examples of the additive include resins other than fluorine-containing polymers and modified (meth) acrylic polymers (polyester resins, epoxy resins, urethane resins etc.), surfactants, curing agents, pigments, dispersants, defoaming agents Agents, film forming aids, leveling agents, thickeners, curing aids, light stabilizers, ultraviolet light absorbers, surface conditioners, low stain agents. However, from the viewpoint of making the F / Si ratio of the water-based paint of the present invention and the F x / Si x ratio of the present coating film surface described later suitable, compounds other than fluorine-containing polymers and modified (meth) acrylic polymers It is preferable not to contain the fluorine atom or silicon atom derived from.
 特に、本発明における含フッ素重合体が、ヒドロキシ基またはカルボキシ基を有する単量体に基づく単位を含む場合、本発明の水性塗料は、硬化剤(ヒドロキシ基またはカルボキシ基と架橋し得る基を1分子中に2以上有する化合物)を含むのが好ましい。
 本発明の水性塗料は、上述したとおり、耐水性および非粘着性に優れた塗膜を形成できる水性塗料であり、降雨に耐えうる長期耐水性および加工性が要求される窯業建材の塗装に用いられる塗料として有用である。
In particular, when the fluoropolymer in the present invention contains a unit based on a monomer having a hydroxy group or a carboxy group, the aqueous paint of the present invention contains a curing agent (a group capable of crosslinking with a hydroxy group or a carboxy group). It is preferable to include a compound having two or more in the molecule.
The water-based paint of the present invention, as described above, is a water-based paint capable of forming a coating film excellent in water resistance and non-tacky property, and used for coating of ceramics construction materials requiring long-term water resistance and processability that can withstand rain. Is useful as a paint.
 本発明の水性塗料は、基材の表面に直接塗布してもよく、表面処理(下地処理等)された基材の表面に塗布してもよい。本塗膜の厚みは、本塗膜の耐久性の観点から、25~100μmが好ましく、30~80μmがより好ましい。 The water-based paint of the present invention may be applied directly to the surface of a substrate, or may be applied to the surface of a surface-treated (pretreated etc.) substrate. The thickness of the present coating film is preferably 25 to 100 μm, and more preferably 30 to 80 μm, from the viewpoint of the durability of the present coating film.
 基材の材質の具体例としては、非金属材料(樹脂、ゴム、木材等の有機質材料、コンクリート、ガラス、セラミックス、石材等の無機質材料等)、金属材料(鉄、鉄合金、アルミニウム、アルミニウム合金等)が挙げられる。
 本発明の水性塗料の、塗布方法の具体例としては、刷毛、ローラー、ディッピング、スプレー、ロールコーター、ダイコーター、アプリケーター、スピンコーター等の塗布装置を使用する方法が挙げられる。
Specific examples of the material of the substrate include non-metal materials (resin, rubber, organic materials such as wood, concrete, glass, ceramics, inorganic materials such as stone, etc.), metal materials (iron, iron alloy, aluminum, aluminum alloy) Etc.).
As a specific example of the coating method of the water-based paint of this invention, the method of using coating apparatuses, such as a brush, a roller, dipping, a spray, a roll coater, a die coater, an applicator, a spin coater, is mentioned.
 本塗膜は、本発明の水性塗料を塗布して形成される塗膜を、乾燥させて形成するのが好ましい。塗布後の乾燥温度は、25℃~200℃が好ましい。
 つまり、本発明によれば、基材の表面に、本発明の水性塗料を塗布して塗布層を形成し、該塗布層を乾燥させて塗膜を形成する、塗膜付き基材の製造方法が提供される。得られた塗膜付き基材は、基材と、上記基材の表面上に配置された本発明の水性塗料から形成されてなる塗膜とを有する。上記基材は、耐水性および非粘着性に優れており、降雨に耐えうる長期耐水性および加工性が要求される窯業建材用の基材として、有用である。
The present coating film is preferably formed by drying a coating film formed by applying the aqueous paint of the present invention. The drying temperature after application is preferably 25 ° C to 200 ° C.
That is, according to the present invention, the method of producing a coated film-coated substrate, wherein the aqueous paint of the present invention is applied on the surface of a substrate to form a coated layer, and the coated layer is dried to form a coated film. Is provided. The resulting coated substrate has a substrate and a coating formed of the water-based paint of the present invention disposed on the surface of the substrate. The said base material is excellent in water resistance and non-adhesiveness, and is useful as a base material for porcelain building materials which are required to have long-term water resistance and processability which can endure rain.
 本発明によれば、基材と、前記基材の表面上に配置された、含フッ素重合体とシリコーン変性された変性(メタ)アクリル重合体とを含む塗膜とを有する塗膜付き基材であって、上記塗膜中の、上記塗膜の全質量に対するケイ素原子の含有量が0.01~10質量%であり、前記塗膜表面におけるケイ素原子に対するフッ素原子のモル比が10~700である、塗膜付き基材が提供される。
 なお、塗膜中のケイ素原子の含有量は、塗膜の全質量に対するケイ素原子の含有量(質量%)であり、塗膜を形成する塗料の固形分の質量に対する、塗料が含むケイ素原子の含有量(質量%)として求めてもよい。塗膜中のケイ素原子の含有量は、塗膜または塗料に含ませる変性(メタ)アクリル重合体の種類および質量等によって調節できる。
According to the present invention, a coated substrate having a substrate and a coating film disposed on the surface of the substrate and containing a fluoropolymer and a silicone-modified modified (meth) acrylic polymer. The content of silicon atoms in the coating film is 0.01 to 10% by mass with respect to the total mass of the coating film, and the molar ratio of fluorine atoms to silicon atoms on the surface of the coating film is 10 to 700. A coated substrate is provided.
In addition, content of the silicon atom in a coating film is content (mass%) of the silicon atom with respect to the total mass of a coating film, and the coating material which comprises the coating material with respect to the mass of solid part of the coating material which forms a coating You may obtain | require as content (mass%). The content of silicon atoms in the coating can be controlled by the type and mass of the modified (meth) acrylic polymer contained in the coating or paint.
 また、塗膜表面における、ケイ素原子に対するフッ素原子の比とは、走査電子顕微鏡による用いたエネルギー分散型X線分光法にて塗膜表面を分析して求められる、ケイ素原子に由来するX線強度に対するフッ素原子に由来するX線強度の比(F/Si。以下、「F/Si比」ともいう。)である。塗膜表面におけるF/Si比は、塗膜中に含ませる、本発明における含フッ素重合体および変性(メタ)アクリル重合体の種類および質量等によって調節できる。 In addition, the ratio of fluorine atoms to silicon atoms on the coating film surface is the X-ray intensity derived from silicon atoms, which is determined by analyzing the coating film surface by energy dispersive X-ray spectroscopy using a scanning electron microscope the ratio of the X-ray intensity from the fluorine atoms to the (F X / Si X. hereinafter referred to as "F X / Si X ratio".) is. F X / Si X ratio in the coating film surface is included in the coating can be adjusted by the type and weight, etc. of the fluoropolymer and modified (meth) acrylic polymer in the present invention.
 本塗膜中のケイ素原子の含有量は、本塗膜の非粘着性が向上する観点から、0.01~10質量%が好ましく、0.05~1質量%がより好ましく、0.10~0.30が特に好ましい。
 本塗膜の塗膜表面におけるF/Si比は、10~700であり、より好ましくは10~400であり、さらに好ましくは10~300であり、特に好ましくは100~300である。本塗膜の塗膜表面におけるF/Si比と、本発明の水性塗料のF/Si比との差の絶対値が小さいほど、含フッ素重合体と変性(メタ)アクリル重合体とが均一に分散している。上記差の絶対値は、通常0以上であり、好ましくは5以下である。
 本塗膜の、JIS K 5600-5-4(2009)に従って計測される鉛筆硬度は、本塗膜付き基材の加工性の観点から、4B~Hであり、3B~Hが好ましく、2B~Bがより好ましい。本塗膜は、F/Si比が好適であるため、非粘着性に優れ、塗膜の鉛筆硬度も上記範囲内となる。
The content of silicon atoms in the present coating is preferably 0.01 to 10% by mass, more preferably 0.05 to 1% by mass, from the viewpoint of improving the non-adhesiveness of the present coating. 0.30 is particularly preferred.
F X / Si X ratio in the coating surface of the coating film is 10 to 700, more preferably from 10 to 400, more preferably 10 to 300, particularly preferably from 100 to 300. The smaller the absolute value of the difference between the F x / Si x ratio on the coating surface of the present coating and the F / Si ratio of the water-based paint of the present invention, the more the fluoropolymer and the modified (meth) acrylic polymer It is uniformly dispersed. The absolute value of the difference is usually 0 or more, preferably 5 or less.
The pencil hardness of the coating film measured according to JIS K 5600-5-4 (2009) is 4B to H, preferably 3B to H, from the viewpoint of the processability of the substrate with the coating film, and 2B to H. B is more preferred. The coating film is excellent in non-adhesiveness since the F x / Si x ratio is suitable, and the pencil hardness of the coating film is also in the above range.
 本発明の塗膜付き基材は、含フッ素重合体とシリコーン変性された変性(メタ)アクリル重合体とを含む塗膜を有しており、上記塗膜に含まれるケイ素原子の量と、上記塗膜表面のフッ素原子とケイ素原子の量とが所定の範囲に調製されているため、ケイ素原子が適度に露出した構成を有し、耐水性および非粘着性に優れる。
 本発明の塗膜付き基材は、本発明の水性塗料から形成されてなる塗膜であるのが好ましい。また、本発明の塗膜付き基材は、上述した塗膜付き基材の製造方法により製造するのが好ましい。
The coated substrate of the present invention has a coated film containing a fluoropolymer and a silicone-modified modified (meth) acrylic polymer, and the amount of silicon atoms contained in the coated film, and the above Since the amount of fluorine atoms and silicon atoms on the coating film surface is adjusted to a predetermined range, it has a configuration in which silicon atoms are appropriately exposed, and it is excellent in water resistance and non-adhesiveness.
The coated substrate of the present invention is preferably a coated film formed of the aqueous paint of the present invention. The coated substrate of the present invention is preferably produced by the method for producing a coated substrate described above.
 以下、例を挙げて本発明を詳細に説明する。ただし、本発明はこれらの実施例に限定されない。例1~4、6および7は実施例であり、例5は比較例である。 Hereinafter, the present invention will be described in detail by way of examples. However, the present invention is not limited to these examples. Examples 1-4, 6 and 7 are Examples and Example 5 is a Comparative Example.
 含フッ素重合体の製造に使用した単量体と、その略号は、以下の通りである。
 〔フルオロオレフィン〕
 CTFE:クロロトリフルオロエチレン
 〔単量体1〕
 EVE:エチルビニルエーテル、 2-EHVE:2-エチルヘキシルビニルエーテル
 〔ヒドロキシ基を有する単量体〕
 CM-15EOVE:CH=CHOCH-cycloC10-CHO(CHCHO)15H、平均分子量570)
 〔他の単量体〕
 CHVE:シクロヘキシルビニルエーテル
 CHMVE:シクロヘキシルメチルビニルエーテル
The monomers used for the production of the fluoropolymer and the abbreviations thereof are as follows.
[Fluoro olefin]
CTFE: chlorotrifluoroethylene [monomer 1]
EVE: ethyl vinyl ether, 2-EHVE: 2-ethylhexyl vinyl ether [monomer having a hydroxy group]
CM-15 EOVE: CH 2 = CHOCH 2 -cycloC 6 H 10 -CH 2 O (CH 2 CH 2 O) 15 H, average molecular weight 570)
[Other monomer]
CHVE: Cyclohexyl vinyl ether CHMVE: Cyclohexyl methyl vinyl ether
 変性(メタ)アクリル重合体の製造に使用した単量体と、その略号は以下の通りである。
・(メタ)アクリル系単量体
 MMA:メチルメタクリレート
 CHMA:シクロヘキシルメタクリレート、CHA:シクロヘキシルアクリレート
 EHA:2-エチルヘキシルアクリレート、BMA:n-ブチルメタクリレート
 BA:n-ブチルアクリレート       AA:アクリル酸
 MA:メタクリル酸
・シリコーン系単量体
 γSiMA:γ-メタクリロキシプロピルトリメトキシシラン
 DMDMS:ジメチルジメトキシシラン、 MMTMS:メチルトリメトキシシラン
The monomers used for the production of the modified (meth) acrylic polymer and their abbreviations are as follows.
· (Meth) acrylic monomer MMA: methyl methacrylate CHMA: cyclohexyl methacrylate, CHA: cyclohexyl acrylate EHA: 2-ethylhexyl acrylate, BMA: n-butyl methacrylate BA: n-butyl acrylate AA: acrylic acid MA: methacrylic acid Silicone based monomer γSiMA: γ-methacryloxypropyltrimethoxysilane DMDMS: dimethyldimethoxysilane, MMTMS: methyltrimethoxysilane
 [含フッ素重合体1の製造例]
 真空脱気したオートクレーブ内に、CTFE(532g)、EVE(249g)、2-EHVE(143g)、CHMVE(31g)、CM-15EOVE(19g)、イオン交換水(975g)、ポリオキシエチレンラウリルエーテル(ノニオン系界面活性剤)(52g)、およびラウリル硫酸ナトリウム(アニオン系界面活性剤)(1.1g)を撹拌下で導入して昇温し、50℃に保持した。続いて、オートクレーブ内に、過硫酸アンモニウム(0.12g)、を導入して、24時間重合した後、オートクレーブ内の溶液をろ過し、平均粒子径が150nmである含フッ素重合体1の粒子を濃度50質量%含む水性分散液F1を得た。
 含フッ素重合体1が含む全単位に対する、CTFEに基づく単位、EVEに基づく単位、2-EHVEに基づく単位、CHMVEに基づく単位、CM-EOVEに基づく単位の含有量は、この順に50モル%、37.75モル%、10モル%、2モル%、0.25モル%であった。含フッ素重合体1のTgは25℃であった。
[Production Example of Fluorine-Containing Polymer 1]
CTFE (532 g), EVE (249 g), 2-EHVE (143 g), CHMVE (31 g), CM-15 EOVE (19 g), ion exchanged water (975 g), polyoxyethylene lauryl ether (in a vacuum degassed autoclave) A nonionic surfactant (52 g) and sodium lauryl sulfate (anionic surfactant) (1.1 g) were introduced with stirring, the temperature was raised, and the temperature was maintained at 50 ° C. Subsequently, ammonium persulfate (0.12 g) is introduced into the autoclave, and after polymerization for 24 hours, the solution in the autoclave is filtered to obtain particles of fluoropolymer 1 having an average particle diameter of 150 nm. An aqueous dispersion F1 containing 50% by mass was obtained.
The content of the unit based on CTFE, the unit based on EVE, the unit based on 2-EHVE, the unit based on CHMVE, the unit based on CM-EOVE is 50 mol% in this order with respect to all units contained in fluoropolymer 1 It was 37.75 mol%, 10 mol%, 2 mol%, 0.25 mol%. The Tg of the fluoropolymer 1 was 25 ° C.
 [含フッ素重合体2の製造例]
 含フッ素重合体1の製造例で用いた単量体の種類と量を、CTFE(467g)、EVE(58g)、2-EHVE(125g)、CHVE(281g)、CHMVE(27g)、CM-15EOVE(17g)に変更した以外は同様にして、平均粒子径が160nmである含フッ素重合体2の粒子を濃度50質量%含む水性分散液F2を得た。
 含フッ素重合体2が含む全単位に対する、CTFEに基づく単位、EVEに基づく単位、2-EHVEに基づく単位、CHVEに基づく単位、CHMVEに基づく単位、CM-EOVEに基づく単位の含有量は、この順に50モル%、10モル%、10モル%、27.75モル%、2モル%、0.25モル%であった。含フッ素重合体2のTgは30℃であった。
[Production Example of Fluorine-Containing Polymer 2]
CTFE (467 g), EVE (58 g), 2-EHVE (125 g), CHVE (281 g), CHMVE (27 g), CM-15 EOVE for the type and amount of monomers used in the production example of fluoropolymer 1 An aqueous dispersion F2 containing 50% by mass of particles of fluoropolymer 2 having an average particle diameter of 160 nm was obtained in the same manner as in (17 g).
The content of a CTFE-based unit, an EVE-based unit, a 2-EHVE-based unit, a CHVE-based unit, a CHMVE-based unit, a CM-EOVE-based unit is all units contained in the fluoropolymer 2 The order was 50 mole%, 10 mole%, 10 mole%, 27.75 mole%, 2 mole%, and 0.25 mole%. The Tg of the fluoropolymer 2 was 30 ° C.
 [変性(メタ)アクリル重合体1の製造例]
 反応器に、イオン交換水(478.3g)およびニューコール707SF(アニオン系界面活性剤、日本乳化剤社商品名)(10g)を投入し、反応器の内温を80℃に保持しながら、過硫酸アンモニウムの2質量%溶液(15g)を添加し、5分後に、(メタ)アクリル系単量体(MMA(380g)、CHMA(200g)、BMA(100g)、BA(300g)およびMA(20g))、水(504.3g)、ニューコール707SF(66.7g)および過硫酸アンモニウムの2質量%溶液(50g)の混合液、ならびにシリコーン系単量体(γSiMA(5g)、MMTMS(80g)およびDMDMS(60g))の混合液を、それぞれ別々に、反応器に240分かけて滴下した。
[Production Example of Modified (Meth) Acrylic Polymer 1]
Ion-exchanged water (478.3 g) and Newcor 707SF (anionic surfactant, trade name of Nippon Emulsifier Co., Ltd.) (10 g) were charged into the reactor, and the internal temperature of the reactor was maintained at 80 ° C. Add a 2 wt% solution of ammonium sulfate (15 g) and after 5 minutes, (meth) acrylic monomers (380 g), CHMA (200 g), BMA (100 g), BA (300 g) and MA (20 g) ), A mixture of water (504.3 g), Newl 707SF (66.7 g) and a 2% by weight solution of ammonium persulfate (50 g), and a silicone based monomer (γ SiMA (5 g), MMTMS (80 g) and DMDMS) The mixture of (60 g) was separately dropped into the reactor over 240 minutes.
 上記滴下中、内温を80℃に保持し、滴下終了後の内温を90分保持した後に冷却して、MMTMSおよびDMDMSでシリコーン変性された、シロキサン結合およびジメチルシリレン基を側鎖または主鎖末端に有する変性(メタ)アクリル重合体1の水性分散液を得た。得られた水性分散液にアンモニア水を加えてpH調整し、さらに溶媒を留去して、水性分散液中のメタノール量を2.0質量%に調整した。さらにアンモニア水と水を加えた後、超音波破砕機にて5分間超音波処理し、平均粒子径が50nmである変性(メタ)アクリル重合体1の粒子を濃度50質量%含む水性分散液M1(pH9.0)を得た。 During the above dripping, the internal temperature is maintained at 80 ° C., and the internal temperature after dripping is retained for 90 minutes, followed by cooling, and silicone modified with MMTMS and DMDMS, siloxane bond and dimethylsilylene group as side chain or main chain An aqueous dispersion of the modified (meth) acrylic polymer 1 having an end was obtained. Aqueous ammonia was added to the obtained aqueous dispersion to adjust the pH, and then the solvent was distilled off to adjust the amount of methanol in the aqueous dispersion to 2.0 mass%. Furthermore, after adding ammonia water and water, ultrasonication is performed for 5 minutes with an ultrasonic crusher, and an aqueous dispersion M1 containing 50% by mass of particles of the modified (meth) acrylic polymer 1 having an average particle diameter of 50 nm. (PH 9.0) was obtained.
 [変性(メタ)アクリル重合体2の製造例]
 変性(メタ)アクリル重合体1の製造例において、超音波処理をしない以外は同様にして、平均粒子径140nmである変性(メタ)アクリル重合体2の粒子を濃度50質量%で含む水性分散液M2(pH9.0)を得た。
[Production Example of Modified (Meth) Acrylic Polymer 2]
An aqueous dispersion containing particles of modified (meth) acrylic polymer 2 having an average particle diameter of 140 nm at a concentration of 50% by mass in the same manner as in the production example of modified (meth) acrylic polymer 1 except that ultrasonication is not performed. M2 (pH 9.0) was obtained.
 [変性(メタ)アクリル重合体3の製造例]
 変性(メタ)アクリル重合体1の製造例において、シリコーン系単量体における、MMTMSの量を148gに変更し、DMDMSを使用しない以外は同様にして、平均粒子径50nmである変性(メタ)アクリル重合体3の粒子を濃度50質量%含む水性分散液M3(pH9.0)を得た。
[Production Example of Modified (Meth) Acrylic Polymer 3]
In the production example of the modified (meth) acrylic polymer 1, the modified (meth) acrylic having an average particle diameter of 50 nm is similarly changed except that the amount of MMTMS in the silicone monomer is changed to 148 g and DMDMS is not used. An aqueous dispersion M3 (pH 9.0) containing particles of polymer 3 at a concentration of 50% by mass was obtained.
 [変性(メタ)アクリル重合体4の製造例]
 変性(メタ)アクリル重合体1の製造例において、(メタ)アクリル系単量体およびシリコーン系単量体の種類と量を変更する以外は同様にして、平均粒子径50nmである変性(メタ)アクリル重合体4の粒子を濃度50質量%含む水性分散液M4(pH9.0、Tg75℃)を得た。
 変性(メタ)アクリル重合体4が含む全単位に対する、MMAに基づく単位、BMAに基づく単位、CHAに基づく単位、DMDMSから形成されてなるジメチルシロキサン単位の含有量は、この順に、64モル%、16モル%、17モル%、3モル%であった。
[Production Example of Modified (Meth) Acrylic Polymer 4]
In the production example of the modified (meth) acrylic polymer 1, modified (meth) having an average particle diameter of 50 nm in the same manner except that the type and amount of the (meth) acrylic monomer and the silicone monomer are changed. An aqueous dispersion M4 (pH 9.0, Tg 75 ° C.) containing 50% by mass of particles of acrylic polymer 4 was obtained.
The MMA-based unit, BMA-based unit, CHA-based unit, and dimethylsiloxane unit content formed from DMDMS are 64 mol% in this order with respect to all units contained in the modified (meth) acrylic polymer 4. It was 16 mol%, 17 mol%, 3 mol%.
 [変性(メタ)アクリル重合体5の製造例]
 変性(メタ)アクリル重合体1の製造例において、(メタ)アクリル系単量体およびシリコーン系単量体の種類と量を変更する以外は同様にして、平均粒子径50nmである変性(メタ)アクリル重合体5の粒子を濃度50質量%含む水性分散液M5(pH9.0、Tg34℃)を得た。
 変性(メタ)アクリル重合体5が含む全単位に対する、MMAに基づく単位、BMAに基づく単位、CHMAに基づく単位、DMDMSから形成されてなるジメチルシロキサン単位の含有量は、この順に、36モル%、38モル%、24モル%、2モル%であった。
[Production Example of Modified (Meth) Acrylic Polymer 5]
In the production example of the modified (meth) acrylic polymer 1, modified (meth) having an average particle diameter of 50 nm in the same manner except that the type and amount of the (meth) acrylic monomer and the silicone monomer are changed. An aqueous dispersion M5 (pH 9.0, Tg 34 ° C.) containing 50% by mass of particles of the acrylic polymer 5 was obtained.
The MMA-based unit, BMA-based unit, CHMA-based unit, and dimethylsiloxane unit content formed from DMDMS are 36 mol% in this order with respect to all units contained in the modified (meth) acrylic polymer 5. It was 38 mol%, 24 mol%, 2 mol%.
 [水性塗料の製造例]
 水性分散液F1(80g)、変性(メタ)アクリル重合体1の製造例で得た水性分散液M1(20g)、造膜助剤(日本乳化剤社商品名EHG)(6g)、増粘剤(ポリアクリル酸系増粘剤、TT-615(ローム&ハース社商品名プライマル)(0.4g)、消泡剤(BASF社商品名デヒドラン1620)(0.6g)およびイオン交換水(13g)を混合して、水性塗料1を得た。水性塗料1における、水性塗料中のF/Si比は、含フッ素重合体1および変性(メタ)アクリル重合体1が含むそれぞれの単位の含有量から算出すると、58であった。
 上記水性塗料1の製造において、水性分散液の種類を表1に示す通りに変更する以外は同様に実施して、水性塗料2~7をそれぞれ得た。
[Production example of water-based paint]
Aqueous dispersion F1 (80 g), aqueous dispersion M1 (20 g) obtained in the preparation example of the modified (meth) acrylic polymer 1, coalescent (Nippon Emulsifier Co., Ltd. trade name EHG) (6 g), thickening agent (6 g) Polyacrylic acid thickener, TT-615 (Primal, trade name of Rohm & Haas Co., Ltd.) (0.4 g), Defoamer (BASF, trade name: Dehydran 1620) (0.6 g) and ion-exchanged water (13 g) The mixture was mixed to obtain the water-based paint 1. The F / Si ratio in the water-based paint in the water-based paint 1 was calculated from the content of each unit contained in the fluoropolymer 1 and the modified (meth) acrylic polymer 1. Then it was 58.
The same procedure as in Example 1 was repeated except that the type of the aqueous dispersion was changed as shown in Table 1 to obtain water-based paints 2 to 7, respectively.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 [塗膜の製造例]
 スレート板(縦120mm、横60mm、板厚15mm)の表面に、下塗り塗料(大日本塗料社商品名:Vセラン#700)を、エアスプレーにて乾燥膜厚が20μmになるように塗布し、100℃で210秒間、乾燥させて下塗り膜を形成した。
 次いで、下塗り膜の上に水性塗料1をエアスプレーにて乾燥膜厚が40μmになるように塗布し、100℃で210秒間乾燥させて塗膜を形成して、水性塗料1から形成されてなる基材1を得て、試験板1とした。
 上記水性塗料1の代わりに、水性塗料2~7のそれぞれを使用した他は上記と同様に実施して、それぞれ、塗膜付き基材2~7、および試験板2~7を得た。
[Production example of coating film]
An undercoating paint (Dainippon Paint Co., Ltd., trade name: V-Selan # 700) is applied on the surface of a slate plate (120 mm long, 60 mm wide, 15 mm thick) by air spray to a dry film thickness of 20 μm, It was dried at 100 ° C. for 210 seconds to form a primer film.
Next, the water-based paint 1 is applied on the undercoating film by air spray so as to have a dry film thickness of 40 μm, and dried at 100 ° C. for 210 seconds to form a coating film. The substrate 1 was obtained and used as a test plate 1.
The same procedure as described above was carried out except that each of the water-based paints 2 to 7 was used instead of the water-based paint 1 to obtain coated substrates 2 to 7 and test plates 2 to 7, respectively.
 (例1~7)
 上記で製造したそれぞれの水性塗料1~7および試験板1~7を、以下の評価法に供して、それらの塗膜性能を評価した。結果を表2にまとめて示す。
(Examples 1 to 7)
The water-based paints 1 to 7 and the test plates 1 to 7 produced above were subjected to the following evaluation method to evaluate their coating film performance. The results are summarized in Table 2.
 (塗膜の耐水性評価)
 試験板を60℃の温水に18時間浸漬後、5℃の冷水に15時間浸漬し、その後5℃で乾燥した後の塗膜外観について、以下の基準に従い評価した。
 SS:白化やふくれの発生が認められない塗膜面の面積が95%以上であった。
 S:白化やふくれの発生が認められない塗膜面の面積が90%以上95%未満であった。
 A:白化やふくれの発生が認められない塗膜面の面積が80%以上90%未満であった。
 B:白化やふくれの発生が認められない塗膜面の面積が50%以上80%未満であった。
 C:白化やふくれの発生が認められない塗膜面の面積が50%未満であった。
(Evaluation of water resistance of coating film)
The test plate was immersed in warm water at 60 ° C. for 18 hours, then immersed in cold water at 5 ° C. for 15 hours, and then dried at 5 ° C. The appearance of the coated film was evaluated according to the following criteria.
SS: The area of the coating film surface where no whitening or blistering was observed was 95% or more.
S: The area of the coating film surface in which the occurrence of whitening and blistering was not observed was 90% or more and less than 95%.
A: The area of the coating film surface in which the occurrence of whitening and blistering was not observed was 80% or more and less than 90%.
B: The area of the coating film surface in which the occurrence of whitening and blistering was not observed was 50% or more and less than 80%.
C: The area of the coating film surface in which the occurrence of whitening and blistering was not observed was less than 50%.
 (塗膜の非粘着性評価)
 2枚の試験板の塗装面を重ね合わせて、2kgの重りをのせて1時間放置した後に、試験板を剥がして、一方の塗膜が剥がれ、他方の塗膜に付着しているかどうかを、以下の基準に従い評価した。
  A:塗膜面に剥がれが認められなかった。
  B:塗膜面の20%未満に剥がれが認められた。
  C:塗膜面の20%以上に剥がれが認められた。
(Evaluation of non-adhesiveness of coating film)
After the coated surfaces of the two test plates are stacked and placed with a 2 kg weight and left for 1 hour, the test plate is peeled off, and one of the coated films is peeled off, and whether it adheres to the other coated film, Evaluation was made according to the following criteria.
A: Peeling was not recognized on the coating film surface.
B: Peeling was observed on less than 20% of the coated surface.
C: Peeling was observed on 20% or more of the coated surface.
 (外観評価)
 それぞれの水性塗料をガラス板の表面に塗装して得られる塗膜付ガラス基板(膜厚25μm)のヘイズを、ヘイズメーター(日本電色社商品名「NDH-5000W」)を用いて、JIS K7136に準拠して測定した。
  A:ヘイズ値が0.1~1
  B:ヘイズ値が1超3未満
  C:ヘイズ値が3以上
(Appearance evaluation)
The haze of a coated glass substrate (film thickness 25 μm) obtained by coating each water-based paint on the surface of a glass plate is measured using a haze meter (Nippon Denshoku Co., Ltd. trade name “NDH-5000W”) according to JIS K7136 It measured according to.
A: Haze value 0.1 to 1
B: Haze value is more than 1 and less than 3 C: Haze value is 3 or more
 (水性塗料の貯蔵安定性評価)
 それぞれの水性塗料を50℃2週間保管し、沈降量を確認した。
  A:沈降量が0.5ml以下、B:沈降量が0.5ml超1ml未満、
  C:沈降量が1ml以上
(Storage stability evaluation of water-based paint)
Each aqueous paint was stored at 50 ° C. for 2 weeks, and the amount of sedimentation was confirmed.
A: The amount of sedimentation is 0.5 ml or less, B: the amount of sedimentation is more than 0.5 ml and less than 1 ml,
C: Sedimentation volume is 1 ml or more
 (塗膜の硬度)
 JIS K 5600-5-4(2009)に従って、試験板の塗膜の鉛筆硬度を評価した。
(Hardness of coating film)
The pencil hardness of the coating of the test plate was evaluated according to JIS K 5600-5-4 (2009).
 (塗膜表面のFx/Six比]
 試験片の塗膜表面を、走査電子顕微鏡を用いたエネルギー分散型X線分光法にて、以下の測定条件に従って定量分析し、ケイ素原子に由来するX線強度に対する、フッ素原子に由来するX線強度の比を求め、塗膜表面におけるケイ素原子に対するフッ素原子のモル比(Fx/Six比)に換算した。得られたFx/Six比を、水性塗料中のF/Si比と比較したところ、例1~4および6~7における水性塗料中のF/Siとの差の絶対値は5以下であった。ここから、例1~4および6~7において、塗膜中で含フッ素重合体と変性(メタ)アクリル重合体とが均一に分散していると考えられる。
 <測定条件>
 試験機:日本電子社製「JSM-5900LV」、
 加速電圧:20kV、  倍率:1000倍
 測定前処理:JEOL社製オートファインコーター「JFC-1300」による、20mA、45秒の白金コート。
(Fx / Six ratio of coating film surface)
The coating film surface of the test piece is quantitatively analyzed according to the following measurement conditions by energy dispersive X-ray spectroscopy using a scanning electron microscope, and X-rays derived from fluorine atoms relative to the X-ray intensities derived from silicon atoms The strength ratio was determined and converted to the molar ratio of fluorine atoms to silicon atoms (Fx / Six ratio) on the coating film surface. When the obtained Fx / Six ratio was compared with the F / Si ratio in the water-based paint, the absolute value of the difference from F / Si in the water-based paint in Examples 1 to 4 and 6 to 7 was 5 or less . From the results, it is considered that in Examples 1 to 4 and 6 to 7, the fluoropolymer and the modified (meth) acrylic polymer are uniformly dispersed in the coating film.
<Measurement conditions>
Testing machine: "JSM-5900LV" manufactured by Nippon Denshi Co.,
Acceleration voltage: 20 kV, Magnification: 1000 times Pretreatment: Platinum coat of 20 mA for 45 seconds by JEOL's auto fine coater “JFC-1300”.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 なお、2017年7月7日に出願された日本特許出願2017-133757号の明細書、特許請求の範囲及び要約書の全内容をここに引用し、本発明の明細書の開示として、取り入れるものである。 The entire contents of the specification, claims and abstract of Japanese Patent Application No. 2017-133757 filed on Jul. 7, 2017 are incorporated herein by reference and incorporated as disclosure of the specification of the present invention. It is.

Claims (15)

  1.  フルオロオレフィンに基づく単位およびアルキル基を有する単量体に基づく単位を含む含フッ素重合体の粒子と、シリコーン変性された変性(メタ)アクリル重合体の粒子と、水とを含む水性塗料であって、前記水性塗料中のケイ素原子に対するフッ素原子のモル比が10~700であることを特徴とする、水性塗料。 What is claimed is: 1. An aqueous paint comprising particles of a fluorine-containing polymer comprising units based on a fluoroolefin and units based on monomers having an alkyl group, particles of a silicone-modified modified (meth) acrylic polymer, and water. A water-based paint, characterized in that the molar ratio of fluorine atoms to silicon atoms in the water-based paint is 10 to 700.
  2.  前記含フッ素重合体が、前記含フッ素重合体が含む全単位に対して、前記アルキル基を有する単量体に基づく単位を20~80モル%含む、請求項1に記載の水性塗料。 The water-based paint according to claim 1, wherein the fluorine-containing polymer contains 20 to 80 mol% of a unit based on the monomer having the alkyl group, with respect to all units contained in the fluorine-containing polymer.
  3.  前記アルキル基が、炭素数1~12のアルキル基である、請求項1または2に記載の水性塗料。 The water-based paint according to claim 1 or 2, wherein the alkyl group is an alkyl group having 1 to 12 carbon atoms.
  4.  前記含フッ素重合体が、さらに、ヒドロキシ基またはカルボキシ基を有する単位を含む、請求項1~3のいずれか1項に記載の水性塗料。 The water-based paint according to any one of claims 1 to 3, wherein the fluoropolymer further comprises a unit having a hydroxy group or a carboxy group.
  5.  前記変性(メタ)アクリル重合体が、アルコキシシランで変性された変性(メタ)アクリル重合体である、請求項1~4のいずれか1項に記載の水性塗料。 The water-based paint according to any one of claims 1 to 4, wherein the modified (meth) acrylic polymer is a modified (meth) acrylic polymer modified with alkoxysilane.
  6.  前記変性(メタ)アクリル重合体が、ジアルキルジアルコキシシランで変性された変性(メタ)アクリル重合体である、請求項1~4のいずれか1項に記載の水性塗料。 The water-based paint according to any one of claims 1 to 4, wherein the modified (meth) acrylic polymer is a modified (meth) acrylic polymer modified with a dialkyldialkoxysilane.
  7.  前記変性(メタ)アクリル重合体が、アルコキシシリル基を有する単量体に基づく単位を含む(メタ)アクリル重合体がシリコーン変性された変性(メタ)アクリル重合体である、請求項1~6のいずれか1項に記載の水性塗料。 7. The modified (meth) acrylic polymer according to claim 1, wherein the modified (meth) acrylic polymer is a silicone-modified modified (meth) acrylic polymer containing a unit based on a monomer having an alkoxysilyl group. The water-based paint according to any one of the items.
  8.  前記変性(メタ)アクリル重合体が、ジアルキルジアルコキシシランとモノアルキルトリアルコキシシランとでシリコーン変性された変性(メタ)アクリル重合体である、請求項1~7のいずれか1項に記載の水性塗料。 The aqueous solution according to any one of claims 1 to 7, wherein the modified (meth) acrylic polymer is a modified (meth) acrylic polymer modified with silicone with a dialkyldialkoxysilane and a monoalkyltrialkoxysilane. paint.
  9.  前記変性(メタ)アクリル重合体が、シロキサン結合およびジアルキルシリレン基を側鎖に有する変性(メタ)アクリル重合体である、請求項1~8のいずれか1項に記載の水性塗料。 The water-based paint according to any one of claims 1 to 8, wherein the modified (meth) acrylic polymer is a modified (meth) acrylic polymer having a siloxane bond and a dialkylsilylene group in a side chain.
  10.  前記変性(メタ)アクリル重合体の粒子の平均粒子径が、前記含フッ素重合体の粒子の平均粒子径より小さい、請求項1~9のいずれか1項に記載の水性塗料。 The water-based paint according to any one of claims 1 to 9, wherein the average particle size of the particles of the modified (meth) acrylic polymer is smaller than the average particle size of the particles of the fluoropolymer.
  11.  窯業建材の塗装に用いられる、請求項1~10のいずれか1項に記載の水性塗料。 The water-based paint according to any one of claims 1 to 10, which is used for painting a ceramic building material.
  12.  基材の表面に、請求項1~10のいずれか1項に記載の水性塗料を塗布して塗布層を形成し、前記塗布層を乾燥させて塗膜を形成する、塗膜付き基材の製造方法。 A coated substrate, wherein the aqueous paint according to any one of claims 1 to 10 is applied to the surface of a substrate to form a coated layer, and the coated layer is dried to form a coated film. Production method.
  13.  基材と、前記基材の表面上に配置された、含フッ素重合体とシリコーン変性された変性(メタ)アクリル重合体とを含む塗膜を有する塗膜付き基材であって、前記塗膜中の、前記塗膜の全質量に対するケイ素原子の含有量が0.01~10質量%であり、前記塗膜におけるケイ素原子に対するフッ素原子のモル比が10~700である、塗膜付き基材。 A coated film-coated substrate comprising a substrate, and a film comprising a fluoropolymer and a silicone-modified modified (meth) acrylic polymer disposed on the surface of the substrate, the film comprising The coated substrate, wherein the content of silicon atoms with respect to the total mass of the coating is 0.01 to 10% by mass, and the molar ratio of fluorine atoms to silicon atoms in the coating is 10 to 700. .
  14.  前記塗膜の、JIS K 5600-5-4(2009)に従って計測される鉛筆硬度が4B~Hである、請求項13に記載の塗膜付き基材。 The coated film coated substrate according to claim 13, wherein the coating film has a pencil hardness of 4 B to H measured according to JIS K 5600-5-4 (2009).
  15.  前記塗膜が、請求項1~10のいずれか1項に記載の水性塗料から形成される塗膜である、請求項13または14に記載の塗膜付き基材。 The coated substrate according to claim 13, wherein the coated film is a coated film formed from the water-based paint according to any one of claims 1 to 10.
PCT/JP2018/025741 2017-07-07 2018-07-06 Aqueous coating material and coated substrate WO2019009415A1 (en)

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