WO2019001162A1 - Scraper adjustment mechanism for rotary screen transfer printing device - Google Patents

Scraper adjustment mechanism for rotary screen transfer printing device Download PDF

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Publication number
WO2019001162A1
WO2019001162A1 PCT/CN2018/087374 CN2018087374W WO2019001162A1 WO 2019001162 A1 WO2019001162 A1 WO 2019001162A1 CN 2018087374 W CN2018087374 W CN 2018087374W WO 2019001162 A1 WO2019001162 A1 WO 2019001162A1
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WO
WIPO (PCT)
Prior art keywords
swing arm
arm portion
blade
adjustment
pressure
Prior art date
Application number
PCT/CN2018/087374
Other languages
French (fr)
Chinese (zh)
Inventor
钟博文
Original Assignee
长胜纺织科技发展(上海)有限公司
钟博文
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Application filed by 长胜纺织科技发展(上海)有限公司, 钟博文 filed Critical 长胜纺织科技发展(上海)有限公司
Publication of WO2019001162A1 publication Critical patent/WO2019001162A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/14Details
    • B41F15/44Squeegees or doctors
    • B41F15/46Squeegees or doctors with two or more operative parts

Definitions

  • the present disclosure relates to a printing and dyeing machine for the textile industry, and in particular to a blade adjustment mechanism for a rotary screen transfer printing device.
  • the present disclosure also relates to a rotary screen transfer printing color unit comprising the blade adjustment mechanism and a rotary screen transfer printing device.
  • the rotary screen printing machine was first created in 1963 by the Dutch company Stoke. Although the rotary screen printing machine has a long history, it has developed rapidly. It has the advantages of low labor intensity, high production efficiency, and strong adaptability to fabrics.
  • the rotary screen printing machine is suitable for printing chemical fiber fabrics, knitted fabrics, light fabrics, etc., and can obtain the effect of vivid flower color and bright color, and can avoid defects such as color transfer. Therefore, in the past two or three decades, rotary screen printing machines have become the mainstream products of textile printing and have been widely used in China.
  • the transfer printing has high fineness and strong layering. And it is suitable for mass production and has received wide attention. Therefore, the application of the rotary screen printing machine in the field of transfer printing and the combination of transfer printing is one of the development directions of printing and dyeing machinery.
  • the rotary screen is usually supported on the yarn ends at both ends, and the doctor blade assembly (or the squeegee mechanism) is installed in the hollow interior of the cylinder along the axial extension direction of the cylinder.
  • the doctor blade assembly includes a color paste tube with a perforation, a doctor blade, a doctor blade holder, a splash guard, and the like.
  • the rotary screen rotates, and the color paste flows through the holes in the color paste tube to the inner wall of the cylinder.
  • the scraper scrapes the color paste on the inner wall of the rotary screen with the rotation of the rotary screen, thereby pressing the color paste through the circular net.
  • the holes are printed on the fabric.
  • the amount of the slurry varies depending on the pressure applied by the blade. In general, the amount of slurry is increased as the pressure applied by the blade increases. When the blade pressure is increased to a certain value, the increase in the amount of slurry tends to be slow. For a rigid blade, when the blade pressure reaches a certain extreme value, increasing the blade pressure will tend to decrease the amount of slurry. Therefore, the blade pressure is an important control parameter in the rotary screen printing, which will affect the amount of the slurry, which in turn affects the quality of the printing. And the excessive pressure of the scraper causes excessive friction between the scraper and the rotary net, which will accelerate the wear and even damage of the rotary screen.
  • the Chinese utility model patent CN 204367552U discloses a rotary screen scraper positioning device and a rotary screen printing device applied thereto.
  • the rotary screen scraping device comprises a clamping cutter block for locking the scraper and a displacement control device for driving the movable cutter block.
  • the displacement control device drives the clamping blade to move, and the blade position is adjusted because the blade is mounted on the clamping block.
  • the Chinese utility model patent CN 204749479U discloses a scraper adjusting device for a rotary screen printing machine.
  • the blade adjusting device includes a base fixed to the frame of the rotary screen printer, a blade pressure adjusting unit, and a blade height adjusting unit.
  • the base is provided with a vertical elongated strip-shaped limiting groove;
  • the scraper pressure adjusting unit comprises a rotating shaft hinged at one end in the limiting groove, a connecting rod fixedly disposed at the other end of the rotating shaft, and An output shaft fixed at one end of the link;
  • the blade height adjusting unit includes a cylinder fixed to the base and a lifting rod fixedly coupled to the piston shaft of the cylinder.
  • the scraper adjusting device has a complicated structure, and needs to be driven by a driving motor, a conduction belt, a cylinder, etc., so that the manufacturing cost is high and the adjustment is not convenient.
  • the present disclosure proposes a novel blade adjustment mechanism for a rotary screen transfer printing device, which can not only accurately adjust the position and pressure of the blade, but also has a simple structure, easy adjustment, and low manufacturing cost. .
  • a blade adjustment mechanism for a rotary screen transfer printing device including a main adjustment mechanism and a secondary adjustment mechanism, wherein: the main adjustment mechanism includes a swing arm and a swing arm actuating device for actuating the swing arm, the swing arm including a first swing arm portion and a second swing arm portion, wherein one end of the first swing arm portion is coupled to the swing arm actuating device, and The other end of a swing arm portion is fixedly connected at an angle to the second swing arm portion; wherein a pivot portion is provided on the first swing arm portion such that when actuated by the swing arm actuating device, the first The swing arm portion is pivotable about the pivot portion, the pivoting of the first swing arm portion causes the second swing arm portion to move correspondingly, and the movement of the second swing arm portion causes the scraper to approach or move away from the circle The inner surface of the net.
  • the secondary adjustment mechanism includes a secondary blade pressure adjustment assembly and a secondary blade position adjustment assembly, wherein the secondary blade pressure adjustment assembly is disposed on the first swing arm portion for contacting the blade with the rotary screen The pressure is adjusted, and the secondary blade position adjusting assembly is disposed at the second swing arm portion for adjusting the position of the blade within the cylinder.
  • the blade adjustment mechanism having the above configuration employs a two-stage adjustment method. First, the blade is adjusted to the appropriate position in the cylinder by the main adjustment mechanism; then, according to the actual needs (for example, according to the printing speed, the type of blade used, etc.), the secondary blade position adjustment assembly and the secondary blade pressure are passed. The adjustment assembly adjusts the position of the scraper in the cylinder and the contact pressure of the scraper to the cylinder.
  • Fine adjustment by the secondary blade position adjustment assembly and the secondary blade pressure adjustment assembly improves the print quality of the rotary screen print, while reducing the wear of the scraper and the rotary screen, and extending the life of the scraper and the rotary screen.
  • the secondary blade pressure adjusting assembly includes a pressing member configured to change a force applied to an end of the first swing arm portion near the swing arm actuating device to pass the pendulum The arm pivots about the pivoting portion to adjust the contact pressure of the scraper with the cylinder.
  • the secondary blade pressure adjusting assembly further includes a pressure adjusting sliding member, wherein the pressure adjusting sliding member is slidably engageable with the pressing member, and sliding of the pressure adjusting sliding member causes the The force exerted by the pressing member on the first swing arm portion changes.
  • the pressure regulating sliding member has an inclined surface having a gradually varying height, the inclined surface slidably engaging an outer surface of the pressing member, and the height of the inclined surface gradually changes as the pressure adjusting sliding member slides The contact force between the inclined surface and the outer surface of the pressing member is changed, so that the force applied by the pressing member on the first swing arm portion is changed.
  • the pressing member has a cylindrical shape.
  • the abutting member is a cylindrical rolling bearing that is rotatable about its central axis.
  • the secondary blade pressure adjustment assembly further includes a pressure adjustment hand wheel and a pressure adjustment nut screw mechanism, the pressure adjustment hand wheel being coupled to an end of the pressure adjustment nut screw mechanism adjacent to the second swing arm portion, and
  • the pressure regulating sliding member is coupled to the other end of the pressure regulating nut screw mechanism, and the pressure adjusting sliding member slides via the pressure adjusting nut screw mechanism when the pressure adjusting hand wheel is rotated.
  • the first swing arm portion has a rectangular shape in cross section, and the first swing arm portion has a hollow cavity extending along an axial direction thereof, and the first swing arm portion is adjacent to the a slit is disposed on an upper wall of the end of the swing arm actuating device, the slit extending through the upper wall and extending along an axial direction of the first swing arm portion, wherein the pressure adjustment slide a member passes through the slit to seat on an upper wall of the first swing arm portion such that the pressure regulating slide member has a first sliding portion located outside the first swing arm portion and located at the first swing arm portion a second sliding portion in the hollow cavity, the inclined surface of the pressure adjusting sliding member is located on the first sliding portion, and the pressure adjusting nut screw mechanism is located in the hollow cavity of the first swing arm portion And being coupled to the second sliding portion in a hollow cavity of the first swing arm portion to enable the pressure regulating sliding member to slide along an extending direction of the slit.
  • the secondary blade position adjustment assembly includes a position adjustment hand wheel, a position adjustment nut screw mechanism and a position adjustment slide member, wherein the position adjustment hand wheel is connected to the position adjustment nut screw mechanism away from the first pendulum One end of the arm portion, and the position adjusting sliding member is located at the other end of the position adjusting nut screw mechanism, the blade assembly is coupled to the position adjusting sliding member and is movable together with the position adjusting sliding member.
  • the secondary blade position adjusting assembly further includes a blade fixing hand wheel, and after the blade is adjusted to an appropriate position by the secondary blade position adjusting assembly, the blade fixing hand wheel is used to fix the blade in the adjustment Good location.
  • the position adjustment sliding member is coupled to the other end of the position adjustment nut screw mechanism.
  • the position adjusting sliding member abuts against the other end of the position adjusting nut screw mechanism.
  • the second swing arm portion has a rectangular cross section, and the second swing arm portion has a hollow cavity extending along an axial direction thereof, and the position of the secondary scraper position adjusting assembly is adjusted to slide.
  • a component and a position adjustment nut screw mechanism are both located in a hollow cavity of the second swing arm portion, a first slit is disposed on the second swing arm portion, and the scraper assembly passes through the first slit Connected to the position adjustment slide member.
  • the second swing arm portion further includes a second slit, the second slit and the first slit are disposed on different walls of the second swing arm portion, and the scraper fixes the hand wheel through the The second slit is threaded to the position adjustment sliding member.
  • the blade fixing hand wheel when the blade fixing hand wheel is loosened, the blade fixing hand wheel, the position adjusting sliding member, and the blade assembly are movable together in the same direction, when the blade fixing hand is tightened At the time of the wheel, the position adjustment sliding member and the blade assembly are both fixed.
  • the first swing arm portion and the second swing arm portion are configured in a unitary structure.
  • the first swing arm portion and the second swing arm portion are configured in a separate structure.
  • the secondary blade position adjusting assembly and the secondary blade pressure adjusting assembly having the above configuration can be easily adjusted manually, which is more convenient to adjust than the prior art.
  • the secondary scraper position adjusting assembly and the secondary scraper pressure adjusting assembly are mainly disposed inside the main adjusting mechanism, which reduces the space occupied by the two, facilitates the arrangement, and can protect the secondary scraper position adjustment and the secondary scraper pressure. Adjust the components so that they are not affected or damaged by the external environment.
  • a blade adjustment mechanism for a rotary screen transfer printing device for adjusting a position of a blade within a cylinder and a contact pressure of the blade with a cylinder.
  • the blade adjustment mechanism comprises a swing arm and a swing arm actuating device for actuating the swing arm, the swing arm comprising a first swing arm portion and a second swing arm portion, one end of the first swing arm portion
  • the swing arm actuating device is coupled to the swing arm actuating device, and the other end of the first swing arm portion is fixedly coupled to the second swing arm portion at an angle.
  • a pivoting portion is provided on the first swing arm portion such that the first swing arm portion is pivotable about the pivoting portion when actuated by the swing arm actuating device, the first swing arm Partial pivoting causes the second swing arm portion to move correspondingly; movement of the second swing arm portion causes the scraper to approach or away from the inner surface of the cylinder, thereby adjusting the position of the scraper in the cylinder and the scraper and the rotary screen Contact pressure.
  • the angle between the first swing arm portion and the second swing arm portion is an obtuse angle.
  • a rotary screen transfer printing color unit comprising a rotary screen, a transfer net, a doctor blade assembly, and two blade adjustment mechanisms according to the present disclosure;
  • the doctor blade assembly is disposed inside the cylinder and extends along an axial direction of the cylinder;
  • the transfer net and the cylinder are arranged parallel to each other along an axial direction, and are in operation
  • An outer surface of the transfer net and an outer surface of the cylinder substantially abut each other; and wherein one of the blade adjustment mechanisms is disposed at each of the two axial ends of the cylinder.
  • a rotary screen transfer printing apparatus that includes a rotary screen transfer printing color unit according to the present disclosure.
  • FIG. 1 shows a schematic view of a printing color unit of a rotary screen transfer printing apparatus showing the arrangement of the blade adjustment mechanism in the printing color unit in accordance with an embodiment of the present disclosure.
  • FIG. 2 shows a schematic front view of a blade adjustment mechanism for a rotary screen transfer printing device in accordance with one embodiment of the present disclosure.
  • first”, “second”, and the like are used for the purpose of description only, and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first”, “second”, etc. may include one or more of the features, either explicitly or implicitly.
  • the meaning of "a plurality" is two or more unless specifically and specifically defined otherwise.
  • the terms “installation”, “connected”, “coupled”, “connected”, “fixed” and the like are to be understood broadly, and may be, for example, a fixed connection, or a It is a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be internal communication between the two elements.
  • the specific meanings of the above terms in the present disclosure can be understood by those of ordinary skill in the art based on the specific circumstances.
  • axial direction is used to mean the direction in which the elongated object extends along its length
  • cross-section is used to mean a plane perpendicular to the "axial direction”.
  • the printing color group unit 100 includes a color group unit frame 101, a cylinder printing plate (may be referred to as "round wire") 102, a transfer roller (which may also be referred to as "transfer roller") 103, a doctor blade assembly 104, and a blade adjustment mechanism 105.
  • the color group unit pushes the cylinder 106 and the like.
  • the rotary screen plate 102, the transfer roller 103, and the blade adjustment mechanism 105 are all disposed in the color unit frame 101, and the color group unit pressing cylinder 106 is disposed outside the color unit frame 101 for pushing the entire color group.
  • the unit is near or away from the center roll.
  • the rotary screen plate and the transfer roller are arranged parallel to each other in the axial direction, and the outer surface of the rotary screen plate and the outer surface of the transfer roller can pass through a rotary screen press cylinder (not shown). Abut each other or separate.
  • a doctor blade assembly (which may also be referred to as a "scraping mechanism") 104 is disposed inside the hollow interior of the cylinder printing plate 102 and extends along the axial direction of the cylinder printing plate 102.
  • the doctor blade assembly 104 can be of any suitable type suitable for use in a rotary screen transfer printing device.
  • the doctor blade assembly 104 can include a color paste tube with a perforation, a doctor blade, a doctor blade holder, a doctor blade holder, a splash guard, and the like.
  • the scraper can be a rubber scraper, a metal scraper, a polymer material scraper, and the like.
  • the doctor blade may be a metal scraper having a certain elasticity, such as a steel scraper. The choice of scraper should be based on the fabric variety and pattern configuration to ensure proper pulping and permeability for optimum printing results.
  • the squeegee is mounted on a suitable squeegee holder by a squeegee holder that can be translated and rotated inside the rotary screen plate to position, orient, and the inner surface of the squeegee and the screen of the rotary screen. Contact pressure is adjusted.
  • the adjustment is carried out by a doctor adjustment mechanism according to the present disclosure, as will be described in detail below.
  • the blade adjustment mechanism 105 includes a main adjustment mechanism and a secondary adjustment mechanism.
  • the primary adjustment mechanism includes a swing arm 201 and a swing arm actuator 202.
  • the swing arm 201 is composed of two parts of a first swing arm portion 201' and a second swing arm portion 201". In the plane perpendicular to the axial direction of the cylinder printing plate shown in Fig. 2 (i.e., the paper plane), A swing arm portion 201' is a horizontally extending swing arm portion, and the second swing arm portion 201" is an obliquely extending swing arm portion.
  • one end of the second swing arm portion 201" is angularly fixed at one end of the first swing arm portion 201', and the swing arm actuating device 202 is pivotally coupled to the other end of the first swing arm portion.
  • the angle ⁇ between the swing arm portion and the second swing arm portion can be selected according to actual conditions.
  • the angle ⁇ between the first swing arm portion and the second swing arm portion is an obtuse angle.
  • the first swing arm portion 201' and the second swing arm portion 201" may be formed as separate components, respectively, and then the two components are fixedly connected (eg, welded, etc.) to form the swing arm 201.
  • the first swing arm The portion 201' and the second swing arm portion 201" may be formed in one body.
  • the cross section of the first swing arm portion 201' and the second swing arm portion 201" i.e., the cross section perpendicular to the axial direction thereof
  • the present disclosure is not limited thereto, and the first swing arm portion and the second swing arm portion may be designed to have cross sections of other suitable shapes.
  • a pivoting portion 203 is provided on the first swing arm portion 201'.
  • the pivoting portion 203 has a pivot hole for receiving a swing arm pivot (not shown) which can be fixedly mounted on a frame such as a printing color unit Upper, the pivot hole allows the first swing arm portion 201' to pivot about the swing arm.
  • the axial direction of the pivot hole is perpendicular to the plane of the paper in which FIG. 2 is located.
  • the pivot hole may be provided at any position between the two ends of the first swing arm portion as needed.
  • the pivot hole is disposed at an intermediate position near the first swing arm portion. In the embodiment shown in Fig.
  • the pivot hole is provided in the boss projecting upward from the outer surface of the first swing arm portion, but the present disclosure is not limited thereto.
  • the pivot hole may be provided in a projection projecting rearward from the outer surface of the first swing arm portion.
  • the boss may be formed integrally with the first swing arm portion.
  • the raised portion can have any suitable shape and configuration, such as cylindrical, polygonal, and the like.
  • the pivot hole may be a through hole or a blind hole as long as the blind hole can have a certain depth for receiving the pivot and can rotate the swing arm around it.
  • the doctor blade assembly 104 can be coupled to the second swing arm portion 201" and can be moved together with the second swing arm portion 201".
  • the swing arm actuating device 202 can be any type of pressure applying device, such as a pneumatic or hydraulic cylinder.
  • the swing arm actuating device 202 is used to actuate the swing arm 201 to adjust the position of the scraper assembly 104 within the rotary screen 102 by causing the swing arm 201 to move the scraper assembly 104 together, thereby causing the scraper to approach in a certain orientation or Keep away from the inner surface of the rotary screen.
  • the inner surface of the near-circular printing plate comprises contacting the inner surface of the rotary screen printing plate with a certain pressure.
  • the swing arm actuating device 202 can apply a force at the end of the first swing arm portion 201' (i.e., the joint of the two) such that the end of the first swing arm portion 201' moves upward or downward.
  • the first swing arm portion 201' pivots around the swing arm at the position of the convex portion thereof, thereby causing the other end of the first swing arm portion 201' (ie, the first swing arm portion and the second swing arm) The partially connected end) moves downwards or upwards.
  • the movement of the first swing arm portion 201' causes a corresponding movement of the second swing arm portion 201", thereby moving the scraper assembly 104 within the rotary screen plate 102 through the second swing arm portion 201" until the scraper moves to the desired position. Position up to now.
  • the secondary adjustment mechanism of the blade adjustment mechanism 105 for the rotary screen transfer printing apparatus includes a secondary blade pressure adjustment assembly 300 and a secondary blade position adjustment assembly 400.
  • the secondary blade pressure adjustment assembly 300 is disposed on the first swing arm portion 201' of the swing arm
  • the secondary blade position adjustment assembly 400 is disposed on the second swing arm portion 201" of the swing arm.
  • the secondary blade pressure adjustment The assembly 300 and the secondary blade position adjustment assembly 400 are respectively used to finely adjust the pressure and position of the blade in the rotary screen plate 102.
  • the fine adjustment is performed manually, and the fine adjustment is adapted to pass through the main adjustment mechanism. After the blade is substantially adjusted in position, this allows finer adjustment and control of the position and pressure of the blade in a simple manner, which helps to improve the print quality of the rotary transfer printing device and helps to reduce the size of the blade. And the wear of the rotary net.
  • the first swing arm portion 201' and the second swing arm portion 202" of the swing arm may each be designed to have a hollow cavity.
  • the secondary scraper pressure adjustment assembly 300 may be
  • the secondary blade position adjustment assembly 400 is disposed in the hollow cavity of the first swing arm portion 201'.
  • this design and arrangement saves material and reduces the weight of the entire blade adjustment mechanism; on the other hand, the secondary blade pressure adjustment assembly and the secondary blade position adjustment assembly are arranged inside the hollow cavity of the swing arm, thereby saving The space occupied by the rotary screen transfer printing device and, more importantly, the secondary blade position adjustment assembly and the secondary blade pressure adjustment assembly are protected from the external environment.
  • the present disclosure is not limited thereto, and the secondary blade pressure adjusting assembly and the secondary blade position adjusting assembly may be disposed in appropriate positions outside the swing arm as needed.
  • the blade pressure adjusting assembly 300 mainly includes a pressure adjusting hand wheel 301, a pressure adjusting nut screw mechanism 302, a pressure adjusting sliding member 303, and a pressing member 304.
  • the pressure regulating nut screw mechanism 302 extends in the axial direction of the first swing arm portion, and is preferably disposed inside the hollow cavity of the first swing arm portion.
  • One end of the pressure regulating nut screw mechanism 302 (as shown in FIG. 2, the end is away from the end of the swing arm actuating device, that is, the end close to the second swing arm portion) is connected to the pressure adjusting hand wheel 301, and the other end (As shown in FIG. 2, the end is an end close to the swing arm actuating device, that is, an end away from the second swing arm portion) is connected to the pressure regulating sliding member 303.
  • the upper wall of the first swing arm portion is provided with a slit located at an end of the first swing arm portion adjacent to the swing arm actuating device, and the slit runs through the upper wall and along the first swing arm portion
  • the axial direction extends a certain length.
  • the pressure regulating sliding member 303 is designed to be seated on the upper wall of the first swing arm portion 201' through the slit, and thus is divided into two portions, that is, a first sliding portion located outside the first swing arm portion 201' And a second sliding portion located in the hollow cavity of the first swing arm portion 201', wherein the second sliding portion is for connecting with the pressure regulating nut screw mechanism 302 so that the pressure regulating sliding member 303 is at the pressure regulating nut
  • the lead screw mechanism 302 slides under the driving.
  • the first sliding portion of the pressure adjusting sliding member 303 has an inclined upper surface such that the height of the first sliding portion gradually changes along the axial direction of the first swing arm portion 201'.
  • the height of the first sliding portion gradually increases from left to right along the axial direction of the first swing arm portion.
  • the present disclosure is not limited thereto, and the height of the first sliding portion may be designed to gradually decrease from left to right in the axial direction as needed.
  • the pressing member 304 is disposed above the pressure adjusting sliding member 303.
  • the pressing member 304 is disposed at a fixed position above the pressure adjusting sliding member 303.
  • the inclined upper surface of the first sliding portion of the pressure adjusting sliding member 303 is used in cooperation with the pressing member 304 to adjust the contact pressure between the blade and the rotary screen plate 102. Specifically, the blade is first adjusted to a proper position in substantial contact with the rotary screen plate 102 by the primary adjustment mechanism and/or the secondary blade position adjustment assembly, at which time the first sliding of the pressing member 304 and the pressure regulating sliding member 303
  • the inclined upper surface of the portion is close to or in contact.
  • the pressure adjusting hand wheel 301 is rotated to slide the pressure adjusting sliding member 303 in a desired direction, since the height of the inclined upper surface is gradually changed, the contact pressure of the pressing member 304 with the inclined upper surface, and thus the passage
  • the force exerted on the first swing arm portion 201' is gradually changed by tilting the upper surface, which in turn causes the first swing arm portion 201' to make a small range of pivotal movement about the swing arm pivot, thereby causing the scraper assembly 104 to move and thus
  • the contact pressure of the doctor blade with the rotary screen plate 102 is changed.
  • the abutment member 304 has a cylindrical shape with an axial direction that is perpendicular to the plane of the paper in which FIG. 2 is located.
  • the abutment member 304 may be a cylindrical member (eg, a roller bearing or the like) that is rotatable about its central axis.
  • the pressing member 304 can roll on the inclined upper surface of the first sliding portion, the frictional force between the pressing member 304 and the inclined upper surface of the first sliding portion is small.
  • the pressure adjustment sliding member 303 can be more easily slid with respect to the pressing member 304, thereby reducing the force required to rotate the pressure adjustment hand wheel 301. In this way, the contact pressure of the blade and the rotary screen can be manually adjusted more easily.
  • the secondary blade pressure adjustment assembly can also include a pressure indicating element 305 for indicating the magnitude of the adjustment of the pressure.
  • the pressure indicating element 305 includes a pressure scale and a pressure amplitude indicator.
  • the pressure scale is engraved with a value indicating the magnitude of the pressure adjustment.
  • the pressure scale is fixed to the outer surface of the first swing arm portion near the end of the pressure adjustment hand wheel.
  • the pressure scale can be fixed to the first swing arm portion by various connections, such as screw connection, bonding, welding, and the like.
  • the pressure amplitude indicating member is fixed to the pressure adjusting nut screw mechanism 302, and slides back and forth along the axial direction of the first swing arm portion with the movement of the pressure adjusting nut screw mechanism 302, thereby being pressed according to the indicated pressure gauge
  • the value is used to determine the magnitude of the pressure adjustment.
  • a shaft along the first swing arm portion is disposed at a corresponding position of the first swing arm portion.
  • a slit extending in the direction to make the pressure amplitude indicator visible. The length of the slit is substantially equal to or greater than the length of the pressure scale.
  • the secondary blade position adjustment assembly 400 in the blade adjustment mechanism in accordance with one embodiment of the present disclosure will be described in detail. After the blade assembly is substantially adjusted to the proper position by the main adjustment mechanism, the blade position is further finely adjusted by the secondary blade position adjustment assembly 400; or when the printing speed is changed, the blade is adjusted by the secondary blade position adjustment assembly 400. The position is adjusted accordingly.
  • the secondary blade position adjusting assembly 400 mainly includes a position adjusting hand wheel 401, a position adjusting nut screw mechanism 402, a position adjusting sliding member 403, and a blade fixing hand wheel 404.
  • the position adjusting nut screw mechanism 402 extends along the axial direction of the second swing arm portion, and is preferably disposed inside the hollow cavity of the second swing arm portion 201".
  • One end of the position adjusting nut screw mechanism 402 ( As shown in FIG. 2, the end is connected to the position adjusting hand wheel 401 at one end away from the first swing arm portion, and the other end (as shown in FIG. 2, the end is close to the end of the first swing arm portion) is connected to The position adjustment sliding member 403.
  • the position adjustment sliding member 403 is slidably disposed in the hollow cavity of the second swing arm portion 201".
  • the position adjustment hand wheel 401 is rotated, the position adjustment nut screw mechanism 402 is rotated, thereby causing position adjustment
  • the sliding member 403 is slidable in the axial direction of the second swing arm portion in the hollow cavity of the second swing arm portion.
  • a first slit 405 is provided at one end of the second swing arm portion near the position adjustment hand wheel 401.
  • the blade holder of the doctor blade assembly 104 is coupled to the position adjustment slide member 403 by the first slit 405 in any suitable manner so as to be able to move up and down following the sliding of the position adjustment slide member 403 to change the blade relative to the cylinder plate 102. s position.
  • the length of the first slit is designed to not interfere with the movement of the scraper assembly 104 to enable the scraper assembly 104 to move freely within a desired range of displacement.
  • a second slit 406 extending along an axial direction of the second swing arm portion is further disposed on the second swing arm portion, and the second slit 406 and the first slit 405 are disposed on different walls of the second swing arm portion. on.
  • the blade fixing hand wheel 404 is screwed to the position adjusting sliding member 403 through the second slit 406. When the loose blade is fixed to the hand wheel 404, the blade fixing hand wheel 404 can move up and down in the second slit 406 along the extending direction of the second slit 406.
  • the length of the second slit 406 is designed to not interfere with the movement of the blade holding hand wheel 404 to enable the blade holding hand wheel 404 to move freely within a desired range of displacement.
  • the blade fixing hand wheel 404 is first loosened, and then the position adjusting hand wheel 401 is manually rotated to rotate the position adjusting nut screw mechanism 402, thereby driving the position adjusting sliding member 403 in the second swing arm portion.
  • the hollow cavity slides up and down.
  • the position adjustment slide member 403 in turn drives the blade assembly 104 up and down to finely adjust the blade to a desired position.
  • the blade is fixed to fix the hand wheel 404, and the blade fixing hand wheel 404, the wall portion of the second swing arm portion 201", and the position adjusting sliding member 403 are tightly pressed against each other.
  • the scraper assembly 104 is fixed together so that it can no longer be moved.
  • the position adjustment nut screw mechanism 402 is designed to abut only the position adjustment sliding member 403.
  • the position adjusting hand wheel 401 when the position adjusting hand wheel 401 is rotated in one direction (such as a clockwise direction), the length of the position adjusting nut screw mechanism 402 in the hollow cavity of the second swing arm portion is elongated, thereby upward Pushing the position adjusting slide member 403 to move upward together with the scraper assembly 104; when rotating the position adjusting hand wheel 401 in the opposite direction (such as counterclockwise direction), the position adjusting nut screw mechanism 402 is at the second swing arm portion The length in the hollow cavity is shortened, at which time the doctor blade assembly 104 and the position adjusting slide member 403 are moved downward in the hollow cavity of the second swing arm portion by virtue of their own gravity.
  • the secondary blade position adjustment assembly 400 further includes a position indicating element for indicating the magnitude of the adjustment of the position.
  • the position indicating element may have a similar structure to the pressure indicating element and be fixed at a suitable position of the second swing arm portion in a similar connection. A detailed description will not be given here.
  • the secondary blade position adjustment assembly 400 is capable of adjusting the positional amplitude to be ⁇ 10 mm.
  • the position of the blade can vary as the printing speed changes. Taking the cotton fabric printing as an example, when the woven weight of the cotton woven fabric is 150 g/m 2 and the printing speed is 60 m/min, the blade position control hand wheel is adjusted to 0 mm, and when the printing speed is increased to 80 m/ At min, the blade position control handwheel is adjusted to +4mm; when the printing speed is increased to 100m/min, the blade position control handwheel is adjusted to +6mm.
  • a blade adjustment mechanism 105 may be provided at each of the two axial ends of the rotary screen plate 102.
  • the two blade adjustment mechanisms 105 can each have respective pivot arm pivots and pivot about respective pivot arms.
  • the two blade adjustment mechanisms 105 can also be pivotally coupled together by means of the same swing arm and can pivot about the same swing arm pivot.
  • each of the blade adjustment mechanisms 105 can be individually adjusted.
  • the blade adjustment mechanism for a rotary screen transfer printing device adopts a two-stage adjustment mode: first, the blade is adjusted to an appropriate position by a main adjustment mechanism; and then, according to actual needs (for example, according to actual printing speed)
  • the type of scraper used, etc. the finer adjustment of the position of the scraper relative to the cylinder and the contact pressure of the scraper to the cylinder by the secondary scraper position adjustment assembly and the secondary scraper pressure adjustment assembly. Fine adjustments are made with the secondary blade position adjustment assembly and the secondary blade pressure adjustment assembly to improve the print quality of the rotary screen print, while reducing the wear of the scraper and the rotary screen, and extending the life of the scraper and the rotary screen.
  • the secondary blade position adjustment assembly and the secondary blade pressure adjustment assembly can be easily adjusted manually, which is more convenient to adjust than the prior art.
  • the secondary blade position adjustment assembly and the secondary blade pressure adjustment assembly are preferably disposed inside the main adjustment mechanism, both reducing the space occupied by the two, facilitating the arrangement, and protecting the secondary blade position adjustment and the secondary blade.
  • the pressure regulating component is protected from external environment.

Abstract

A scraper adjustment mechanism (105) for a rotary screen transfer printing device, and a rotary screen transfer printing color unit (100) and a rotary screen transfer printing device comprising the scraper adjustment mechanism (105). The scraper adjustment mechanism (105) comprises a primary adjustment mechanism and a secondary adjustment mechanism; the primary adjustment mechanism comprises a swing arm (201) and a swing arm actuator (202) for making a scraper close to or distant from the inner surface of a rotary screen (102); the swing arm (201) comprises a first swing arm portion (201') and a second swing arm portion (201"); a pivot portion (203) is provided on the first swing arm portion (201'), so that the first swing arm portion (201') can pivot around the pivot shaft (203) when being actuated by the swing arm actuator (202), and pivoting of the first swing arm portion (201') enables the second swing arm portion (201") to move correspondingly; the secondary adjustment mechanism comprises a secondary scraper pressure adjustment component (300) and a secondary scraper position adjustment component (400); the secondary scraper pressure adjustment component (300) is disposed at the first swing arm portion (201'); the secondary scraper position adjustment component (400) is disposed at the second swing arm portion (201").

Description

用于圆网转移印花装置的刮刀调节机构Scraper adjustment mechanism for rotary screen transfer printing device 技术领域Technical field
本公开涉及纺织工业的印染机械,特别地,涉及一种用于圆网转移印花装置的刮刀调节机构。本公开还涉及一种包含该刮刀调节机构的圆网转移印花色组单元以及一种圆网转移印花装置。The present disclosure relates to a printing and dyeing machine for the textile industry, and in particular to a blade adjustment mechanism for a rotary screen transfer printing device. The present disclosure also relates to a rotary screen transfer printing color unit comprising the blade adjustment mechanism and a rotary screen transfer printing device.
背景技术Background technique
圆网印花机于1963年由荷兰斯托克公司首创。虽然圆网印花机历史不长,但却发展迅速。其具有劳动强度低、生产效率高、对织物适应性强等优点。圆网印花机适用于对化纤织物、针织物、轻薄织物等进行印花,且能够获得花型活泼、色泽鲜艳的效果,并且能够避免传色等缺陷。因此,近二三十年来,圆网印花机成为纺织品印花的主流产品,在我国得到广泛应用。The rotary screen printing machine was first created in 1963 by the Dutch company Stoke. Although the rotary screen printing machine has a long history, it has developed rapidly. It has the advantages of low labor intensity, high production efficiency, and strong adaptability to fabrics. The rotary screen printing machine is suitable for printing chemical fiber fabrics, knitted fabrics, light fabrics, etc., and can obtain the effect of vivid flower color and bright color, and can avoid defects such as color transfer. Therefore, in the past two or three decades, rotary screen printing machines have become the mainstream products of textile printing and have been widely used in China.
另外,在众多的印花技术和设备(比如圆网印花、平网印花、辊筒印花、台板印花、转移印花、数码喷墨印花等)中,转移印花因为其精细度高、层次感强、且适合大批量生产而广受关注。因此,将圆网印花机应用于转移印花领域、与转移印花结合起来是印染机械发展的方向之一。In addition, in many printing technologies and equipment (such as rotary screen printing, flat screen printing, roller printing, plate printing, transfer printing, digital inkjet printing, etc.), the transfer printing has high fineness and strong layering. And it is suitable for mass production and has received wide attention. Therefore, the application of the rotary screen printing machine in the field of transfer printing and the combination of transfer printing is one of the development directions of printing and dyeing machinery.
在圆网印花装置中,圆网通常支撑在两端的网头上,而刮刀组件(或刮印机构)沿着圆网的轴向延伸方向安装在圆网的中空内部。刮刀组件包括分布有孔眼的色浆管、刮刀、刮刀夹具、防溅挡板等。在操作中,圆网转动,色浆通过色浆管上的孔眼流向圆网内壁,刮刀随着圆网的转动而刮压圆网内壁上的色浆,从而将色浆挤压通过圆网上的孔眼而印在织物上。In the rotary screen printing apparatus, the rotary screen is usually supported on the yarn ends at both ends, and the doctor blade assembly (or the squeegee mechanism) is installed in the hollow interior of the cylinder along the axial extension direction of the cylinder. The doctor blade assembly includes a color paste tube with a perforation, a doctor blade, a doctor blade holder, a splash guard, and the like. In operation, the rotary screen rotates, and the color paste flows through the holes in the color paste tube to the inner wall of the cylinder. The scraper scrapes the color paste on the inner wall of the rotary screen with the rotation of the rotary screen, thereby pressing the color paste through the circular net. The holes are printed on the fabric.
在圆网印花装置中,给浆量随着刮刀施加的压力的不同而不同。一般而言,给浆量随着刮刀施加的压力的增大而增加。当刮刀压力增大到一定数值后,给浆量的增加趋于变缓。而对刚性较强的刮刀而言,当刮刀压力达到某一极值时,继续增加刮刀压力反而会使给浆量趋于下降。因此,刮刀压力是圆网印花中的一个重要控制参数,其会对给浆量造成影响,进而影响印花的品质。且刮刀压力过大会导致刮刀与圆网之间的摩擦力过大,这将加速圆网的磨损甚至损坏。In the rotary screen printing device, the amount of the slurry varies depending on the pressure applied by the blade. In general, the amount of slurry is increased as the pressure applied by the blade increases. When the blade pressure is increased to a certain value, the increase in the amount of slurry tends to be slow. For a rigid blade, when the blade pressure reaches a certain extreme value, increasing the blade pressure will tend to decrease the amount of slurry. Therefore, the blade pressure is an important control parameter in the rotary screen printing, which will affect the amount of the slurry, which in turn affects the quality of the printing. And the excessive pressure of the scraper causes excessive friction between the scraper and the rotary net, which will accelerate the wear and even damage of the rotary screen.
因此,在圆网印花装置中,对刮刀组件中的刮刀位置和刮刀压力进行精确调节具有重要的实践意义。合适且精确的刮刀位置与刮刀压力不仅能够保证获得期望的印花 品质,通常也对圆网印花装置的使用寿命、生产成本等具有重要影响。鉴于此,刮刀调节机构在圆网印花装置中具有举足轻重的地位。Therefore, in the rotary screen printing device, precise adjustment of the blade position and the blade pressure in the blade assembly has important practical significance. Proper and precise blade position and blade pressure not only ensure the desired print quality, but also have a significant impact on the life of the rotary screen printing unit, production costs and so on. In view of this, the blade adjustment mechanism plays a pivotal role in the rotary screen printing device.
中国实用新型专利CN 204367552U公开了一种圆网刮刀定位装置及其所应用的圆网印刷装置。其中,圆网刮刀定位装置包括用于锁紧刮刀的夹刀块及用于带动夹刀块移动的位移控制装置。当需要定位刮刀时,位移控制装置带动夹刀块移动,由于刮刀安装在夹刀块上,进而实现刮刀位置的调节。The Chinese utility model patent CN 204367552U discloses a rotary screen scraper positioning device and a rotary screen printing device applied thereto. Wherein, the rotary screen scraping device comprises a clamping cutter block for locking the scraper and a displacement control device for driving the movable cutter block. When the positioning blade needs to be positioned, the displacement control device drives the clamping blade to move, and the blade position is adjusted because the blade is mounted on the clamping block.
中国实用新型专利CN 204749479U公开了一种圆网印花机的刮刀调节装置。该刮刀调节装置包括固定在圆网印花机机架上的底座、刮刀压力调节单元和刮刀高度调节单元。其中,所述底座上开设有竖直长条形的限位凹槽;所述刮刀压力调节单元包括一端铰接在限位凹槽内的转轴、固定设置在所述转轴另一端的连杆、以及固定设置在所述连杆一端的输出轴;所述刮刀高度调节单元包括固定在底座上的气缸和固定连接在所述气缸的活塞轴上的升降杆。该刮刀调节装置结构复杂,调节时还需借助驱动电机、导带、气缸等,因此,其制造成本较高、调节也不方便。The Chinese utility model patent CN 204749479U discloses a scraper adjusting device for a rotary screen printing machine. The blade adjusting device includes a base fixed to the frame of the rotary screen printer, a blade pressure adjusting unit, and a blade height adjusting unit. Wherein, the base is provided with a vertical elongated strip-shaped limiting groove; the scraper pressure adjusting unit comprises a rotating shaft hinged at one end in the limiting groove, a connecting rod fixedly disposed at the other end of the rotating shaft, and An output shaft fixed at one end of the link; the blade height adjusting unit includes a cylinder fixed to the base and a lifting rod fixedly coupled to the piston shaft of the cylinder. The scraper adjusting device has a complicated structure, and needs to be driven by a driving motor, a conduction belt, a cylinder, etc., so that the manufacturing cost is high and the adjustment is not convenient.
发明内容Summary of the invention
鉴于此,本公开提出了一种新型的用于圆网转移印花装置的刮刀调节机构,其不仅能够对刮刀的位置和压力进行精确调节,而且结构简单、调节容易、且具有较低的制造成本。In view of this, the present disclosure proposes a novel blade adjustment mechanism for a rotary screen transfer printing device, which can not only accurately adjust the position and pressure of the blade, but also has a simple structure, easy adjustment, and low manufacturing cost. .
根据本公开的一个方面,提供了一种用于圆网转移印花装置的刮刀调节机构,所述刮刀调节机构包括主调节机构和次级调节机构,其中:所述主调节机构包括摆臂和用于致动所述摆臂的摆臂致动装置,所述摆臂包括第一摆臂部分和第二摆臂部分,其中,第一摆臂部分的一端与摆臂致动装置连接,而第一摆臂部分的另一端与第二摆臂部分成角度地固定连接;其中,在第一摆臂部分上设置有枢转部,使得在被摆臂致动装置致动时,所述第一摆臂部分能够围绕该枢转部枢转,所述第一摆臂部分的枢转致使第二摆臂部分相应地移动,并且所述第二摆臂部分的移动使所述刮刀靠近或远离圆网的内表面。所述次级调节机构包括次级刮刀压力调节组件和次级刮刀位置调节组件,其中,所述次级刮刀压力调节组件布置于所述第一摆臂部分,用于对刮刀与圆网的接触压力进行调节,所述次级刮刀位置调节组件布置于所述第二摆臂部分,用于对刮刀在圆网内的位置进行调节。According to an aspect of the present disclosure, a blade adjustment mechanism for a rotary screen transfer printing device is provided, the blade adjustment mechanism including a main adjustment mechanism and a secondary adjustment mechanism, wherein: the main adjustment mechanism includes a swing arm and a swing arm actuating device for actuating the swing arm, the swing arm including a first swing arm portion and a second swing arm portion, wherein one end of the first swing arm portion is coupled to the swing arm actuating device, and The other end of a swing arm portion is fixedly connected at an angle to the second swing arm portion; wherein a pivot portion is provided on the first swing arm portion such that when actuated by the swing arm actuating device, the first The swing arm portion is pivotable about the pivot portion, the pivoting of the first swing arm portion causes the second swing arm portion to move correspondingly, and the movement of the second swing arm portion causes the scraper to approach or move away from the circle The inner surface of the net. The secondary adjustment mechanism includes a secondary blade pressure adjustment assembly and a secondary blade position adjustment assembly, wherein the secondary blade pressure adjustment assembly is disposed on the first swing arm portion for contacting the blade with the rotary screen The pressure is adjusted, and the secondary blade position adjusting assembly is disposed at the second swing arm portion for adjusting the position of the blade within the cylinder.
具有上述构造的刮刀调节机构采用了两级式的调节方式。首先,通过主调节机构 将刮刀调节至圆网中的适当位置处;然后,根据实际需要(例如,根据印刷速度、所采用的刮刀类型等),通过次级刮刀位置调节组件和次级刮刀压力调节组件对刮刀在圆网内的位置以及刮刀与圆网的接触压力进行更精细地调节。The blade adjustment mechanism having the above configuration employs a two-stage adjustment method. First, the blade is adjusted to the appropriate position in the cylinder by the main adjustment mechanism; then, according to the actual needs (for example, according to the printing speed, the type of blade used, etc.), the secondary blade position adjustment assembly and the secondary blade pressure are passed. The adjustment assembly adjusts the position of the scraper in the cylinder and the contact pressure of the scraper to the cylinder.
通过次级刮刀位置调节组件和次级刮刀压力调节组件进行精细调节,能够提高圆网印花的印刷品质、同时能够降低刮刀和圆网的磨损、延长刮刀和圆网的使用寿命。Fine adjustment by the secondary blade position adjustment assembly and the secondary blade pressure adjustment assembly improves the print quality of the rotary screen print, while reducing the wear of the scraper and the rotary screen, and extending the life of the scraper and the rotary screen.
优选地,所述次级刮刀压力调节组件包括抵压部件,所述抵压部件构造成改变施加在所述第一摆臂部分的靠近摆臂致动装置的那一端的力,以便通过使摆臂围绕所述枢转部枢转而调节刮刀与圆网的接触压力。Preferably, the secondary blade pressure adjusting assembly includes a pressing member configured to change a force applied to an end of the first swing arm portion near the swing arm actuating device to pass the pendulum The arm pivots about the pivoting portion to adjust the contact pressure of the scraper with the cylinder.
优选地,所述次级刮刀压力调节组件还包括压力调节滑动部件,其中,所述压力调节滑动部件能够与所述抵压部件可滑动地配合,并且所述压力调节滑动部件的滑动致使所述抵压部件施加在所述第一摆臂部分上的力改变。Preferably, the secondary blade pressure adjusting assembly further includes a pressure adjusting sliding member, wherein the pressure adjusting sliding member is slidably engageable with the pressing member, and sliding of the pressure adjusting sliding member causes the The force exerted by the pressing member on the first swing arm portion changes.
优选地,所述压力调节滑动部件具有高度逐渐变化的倾斜表面,该倾斜表面与所述抵压部件的外表面可滑动地配合,当压力调节滑动部件滑动时,由于该倾斜表面的高度逐渐变化而使该倾斜表面与抵压部件的外表面之间的接触力改变,从而致使所述抵压部件施加在所述第一摆臂部分上的力改变。Preferably, the pressure regulating sliding member has an inclined surface having a gradually varying height, the inclined surface slidably engaging an outer surface of the pressing member, and the height of the inclined surface gradually changes as the pressure adjusting sliding member slides The contact force between the inclined surface and the outer surface of the pressing member is changed, so that the force applied by the pressing member on the first swing arm portion is changed.
优选地,所述抵压部件呈圆柱形形状。Preferably, the pressing member has a cylindrical shape.
优选地,所述抵压部件是圆柱形的滚动轴承,其可以围绕其中心轴线滚动。Preferably, the abutting member is a cylindrical rolling bearing that is rotatable about its central axis.
优选地,所述次级刮刀压力调节组件还包括压力调节手轮和压力调节螺母丝杠机构,所述压力调节手轮连接至压力调节螺母丝杠机构的靠近第二摆臂部分的一端,而所述压力调节滑动部件连接至压力调节螺母丝杠机构的另一端,当转动所述压力调节手轮时,所述压力调节滑动部件经由所述压力调节螺母丝杠机构而滑动。Preferably, the secondary blade pressure adjustment assembly further includes a pressure adjustment hand wheel and a pressure adjustment nut screw mechanism, the pressure adjustment hand wheel being coupled to an end of the pressure adjustment nut screw mechanism adjacent to the second swing arm portion, and The pressure regulating sliding member is coupled to the other end of the pressure regulating nut screw mechanism, and the pressure adjusting sliding member slides via the pressure adjusting nut screw mechanism when the pressure adjusting hand wheel is rotated.
优选地,所述第一摆臂部分的横截面呈矩形形状,且所述第一摆臂部分具有沿着其轴向方向延伸的中空空腔,在所述第一摆臂部分的靠近所述摆臂致动装置的那一端的上壁上设置有一条狭缝,所述狭缝贯穿所述上壁并且沿着所述第一摆臂部分的轴向方向延伸,其中,所述压力调节滑动部件穿过该狭缝而承坐在所述第一摆臂部分的上壁上,使得所述压力调节滑动部件具有位于第一摆臂部分之外的第一滑动部和位于第一摆臂部分的中空空腔内的第二滑动部,所述压力调节滑动部件的倾斜表面位于所述第一滑动部上,所述压力调节螺母丝杠机构位于所述第一摆臂部分的中空空腔内,并且在所述第一摆臂部分的中空空腔内与所述第二滑动部连接,以便使所述压力调节滑动部件能够沿着所述狭缝的延伸方向滑动。Preferably, the first swing arm portion has a rectangular shape in cross section, and the first swing arm portion has a hollow cavity extending along an axial direction thereof, and the first swing arm portion is adjacent to the a slit is disposed on an upper wall of the end of the swing arm actuating device, the slit extending through the upper wall and extending along an axial direction of the first swing arm portion, wherein the pressure adjustment slide a member passes through the slit to seat on an upper wall of the first swing arm portion such that the pressure regulating slide member has a first sliding portion located outside the first swing arm portion and located at the first swing arm portion a second sliding portion in the hollow cavity, the inclined surface of the pressure adjusting sliding member is located on the first sliding portion, and the pressure adjusting nut screw mechanism is located in the hollow cavity of the first swing arm portion And being coupled to the second sliding portion in a hollow cavity of the first swing arm portion to enable the pressure regulating sliding member to slide along an extending direction of the slit.
优选地,所述次级刮刀位置调节组件包括位置调节手轮、位置调节螺母丝杠机构和位置调节滑动部件,其中,位置调节手轮连接至位置调节螺母丝杠机构的远离所述第一摆臂部分的一端,而位置调节滑动部件位于所述位置调节螺母丝杠机构的另一端,刮刀组件连接至所述位置调节滑动部件上并且能够跟随位置调节滑动部件一起运动。Preferably, the secondary blade position adjustment assembly includes a position adjustment hand wheel, a position adjustment nut screw mechanism and a position adjustment slide member, wherein the position adjustment hand wheel is connected to the position adjustment nut screw mechanism away from the first pendulum One end of the arm portion, and the position adjusting sliding member is located at the other end of the position adjusting nut screw mechanism, the blade assembly is coupled to the position adjusting sliding member and is movable together with the position adjusting sliding member.
优选地,所述次级刮刀位置调节组件还包括刮刀固定手轮,在通过所述次级刮刀位置调节组件将刮刀调节至适当的位置之后,所述刮刀固定手轮用于将刮刀固定在调节好的位置处。Preferably, the secondary blade position adjusting assembly further includes a blade fixing hand wheel, and after the blade is adjusted to an appropriate position by the secondary blade position adjusting assembly, the blade fixing hand wheel is used to fix the blade in the adjustment Good location.
优选地,所述位置调节滑动部件连接至所述位置调节螺母丝杠机构的所述另一端。Preferably, the position adjustment sliding member is coupled to the other end of the position adjustment nut screw mechanism.
优选地,所述位置调节滑动部件与所述位置调节螺母丝杠机构的所述另一端抵接。Preferably, the position adjusting sliding member abuts against the other end of the position adjusting nut screw mechanism.
优选地,所述第二摆臂部分的横截面呈矩形形状,并且所述第二摆臂部分具有沿着其轴向方向延伸的中空空腔,所述次级刮刀位置调节组件的位置调节滑动部件和位置调节螺母丝杠机构均位于所述第二摆臂部分的中空空腔内,在所述第二摆臂部分上设置有第一狭缝,所述刮刀组件通过所述第一狭缝连接至所述位置调节滑动部件上。Preferably, the second swing arm portion has a rectangular cross section, and the second swing arm portion has a hollow cavity extending along an axial direction thereof, and the position of the secondary scraper position adjusting assembly is adjusted to slide. a component and a position adjustment nut screw mechanism are both located in a hollow cavity of the second swing arm portion, a first slit is disposed on the second swing arm portion, and the scraper assembly passes through the first slit Connected to the position adjustment slide member.
优选地,所述第二摆臂部分还包括第二狭缝,所述第二狭缝与所述第一狭缝布置在第二摆臂部分的不同壁上,所述刮刀固定手轮通过所述第二狭缝螺纹连接至所述位置调节滑动部件。Preferably, the second swing arm portion further includes a second slit, the second slit and the first slit are disposed on different walls of the second swing arm portion, and the scraper fixes the hand wheel through the The second slit is threaded to the position adjustment sliding member.
优选地,当旋松所述刮刀固定手轮时,所述刮刀固定手轮、所述位置调节滑动部件、以及所述刮刀组件能够沿着相同的方向一起运动,当旋紧所述刮刀固定手轮时,所述位置调节滑动部件、以及所述刮刀组件均被固定。Preferably, when the blade fixing hand wheel is loosened, the blade fixing hand wheel, the position adjusting sliding member, and the blade assembly are movable together in the same direction, when the blade fixing hand is tightened At the time of the wheel, the position adjustment sliding member and the blade assembly are both fixed.
优选地,所述第一摆臂部分和第二摆臂部分构造成一体结构。Preferably, the first swing arm portion and the second swing arm portion are configured in a unitary structure.
优选地,所述第一摆臂部分和第二摆臂部分构造成独立的结构。Preferably, the first swing arm portion and the second swing arm portion are configured in a separate structure.
具有上述构造的次级刮刀位置调节组件和次级刮刀压力调节组件能够方便地手动调节,与现有技术相比调节起来更加方便。另外,次级刮刀位置调节组件和次级刮刀压力调节组件主要布置在主调节机构的内部,既减小了二者占据的空间、便于布置,又能够保护次级刮刀位置调节和次级刮刀压力调节组件,使其不受外界环境的影响或破坏。The secondary blade position adjusting assembly and the secondary blade pressure adjusting assembly having the above configuration can be easily adjusted manually, which is more convenient to adjust than the prior art. In addition, the secondary scraper position adjusting assembly and the secondary scraper pressure adjusting assembly are mainly disposed inside the main adjusting mechanism, which reduces the space occupied by the two, facilitates the arrangement, and can protect the secondary scraper position adjustment and the secondary scraper pressure. Adjust the components so that they are not affected or damaged by the external environment.
根据本公开的另一个方面,提供了一种用于圆网转移印花装置的刮刀调节机构, 所述刮刀调节机构用于调节刮刀在圆网内的位置以及刮刀与圆网的接触压力。其中,所述刮刀调节机构包括摆臂和用于致动摆臂的摆臂致动装置,所述摆臂包括第一摆臂部分和第二摆臂部分,所述第一摆臂部分的一端与摆臂致动装置连接,而第一摆臂部分的另一端与第二摆臂部分成角度地固定连接。并且其中,在第一摆臂部分上设置有枢转部,使得在被摆臂致动装置致动时,所述第一摆臂部分能够围绕该枢转部枢转,所述第一摆臂部分的枢转致使第二摆臂部分相应地移动;所述第二摆臂部分的移动使所述刮刀靠近或远离圆网的内表面,从而调节刮刀在圆网内的位置以及刮刀与圆网的接触压力。According to another aspect of the present disclosure, a blade adjustment mechanism for a rotary screen transfer printing device for adjusting a position of a blade within a cylinder and a contact pressure of the blade with a cylinder is provided. Wherein the blade adjustment mechanism comprises a swing arm and a swing arm actuating device for actuating the swing arm, the swing arm comprising a first swing arm portion and a second swing arm portion, one end of the first swing arm portion The swing arm actuating device is coupled to the swing arm actuating device, and the other end of the first swing arm portion is fixedly coupled to the second swing arm portion at an angle. And wherein a pivoting portion is provided on the first swing arm portion such that the first swing arm portion is pivotable about the pivoting portion when actuated by the swing arm actuating device, the first swing arm Partial pivoting causes the second swing arm portion to move correspondingly; movement of the second swing arm portion causes the scraper to approach or away from the inner surface of the cylinder, thereby adjusting the position of the scraper in the cylinder and the scraper and the rotary screen Contact pressure.
优选地,所述第一摆臂部分和第二摆臂部分之间的夹角为钝角。Preferably, the angle between the first swing arm portion and the second swing arm portion is an obtuse angle.
根据本公开的再一个方面,提供了一种圆网转移印花色组单元,所述圆网转移印花色组单元包括圆网、转移网、刮刀组件、以及两个根据本公开的刮刀调节机构;其中,所述刮刀组件布置在所述圆网的内部并且沿着所述圆网的轴向方向延伸;所述转移网和所述圆网沿着轴向方向彼此平行地布置,并且在工作时所述转移网的外表面和所述圆网的外表面基本上相互抵靠;并且其中,在所述圆网的两个轴端部处各设置有一个所述刮刀调节机构。According to still another aspect of the present disclosure, a rotary screen transfer printing color unit is provided, the rotary screen transfer printing color unit comprising a rotary screen, a transfer net, a doctor blade assembly, and two blade adjustment mechanisms according to the present disclosure; Wherein the doctor blade assembly is disposed inside the cylinder and extends along an axial direction of the cylinder; the transfer net and the cylinder are arranged parallel to each other along an axial direction, and are in operation An outer surface of the transfer net and an outer surface of the cylinder substantially abut each other; and wherein one of the blade adjustment mechanisms is disposed at each of the two axial ends of the cylinder.
根据本公开的又一个方面,提供了一种圆网转移印花装置,其包括根据本公开的圆网转移印花色组单元。In accordance with still another aspect of the present disclosure, a rotary screen transfer printing apparatus is provided that includes a rotary screen transfer printing color unit according to the present disclosure.
参照示例性实施例的如下详细描述并结合附图和根据附带的权利要求书,可以更全面地明白本公开的其它目的、特征和细节。Other objects, features, and details of the present disclosure will become more fully apparent from the aspects of the appended claims.
本领域技术人员通过参照下面列出的附图阅读相应实施例的如下详细描述,将会明白相应实施例以及各种另外的实施例的优点。此外,下面所讨论的附图的各个特征没有必要按比例绘制。附图中的各个特征和元件的尺寸可以扩大或缩小,以更清楚地示出本公开的实施例。The advantages of the respective embodiments and various further embodiments will be apparent to those skilled in the <RTIgt; In addition, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the figures may be expanded or reduced to more clearly illustrate embodiments of the present disclosure.
附图说明DRAWINGS
下面结合附图和实施例对本公开作进一步说明,其中:The present disclosure will be further described below in conjunction with the accompanying drawings and embodiments, in which:
图1示出了根据本公开的一个实施例的圆网转移印花装置的印花色组单元的示意图,其示出了刮刀调节机构在该印花色组单元中的布置。1 shows a schematic view of a printing color unit of a rotary screen transfer printing apparatus showing the arrangement of the blade adjustment mechanism in the printing color unit in accordance with an embodiment of the present disclosure.
图2示出了根据本公开的一个实施例的用于圆网转移印花装置的刮刀调节机构的示意性正视图。2 shows a schematic front view of a blade adjustment mechanism for a rotary screen transfer printing device in accordance with one embodiment of the present disclosure.
具体实施方式Detailed ways
下面通过附图及列举的实施例,对本公开的技术方案作进一步的详细描述。在本说明书中,仅出于解释的目的而在附图中示意性地描绘各个系统、结构和装置,但未描述实际系统、结构和装置的所有特征,比如熟知的功能或结构并未详细描述,以避免不必要的细节使得本公开模糊不清。应该明白,在任何实际应用时,需要作出许多具体实施决策以达到开发者或使用者的特定目标,并且需要遵从与系统相关和行业相关的限制,这些特定目标可能随着实际应用的不同而不同。此外,应该明白,这样的具体实施决策虽然是复杂的且耗费大量时间的,然而这对于受益于本申请的本领域普通技术人员来说是例行任务。The technical solutions of the present disclosure are further described in detail below through the accompanying drawings and the illustrated embodiments. In the present specification, the various systems, structures, and devices are schematically depicted in the drawings for purposes of explanation only, but not all features of the actual systems, structures, and devices, such as well-known functions or structures are not described in detail. To avoid unnecessary details, the disclosure is obscured. It should be understood that in any practical application, there are a number of specific implementation decisions that need to be made to meet the specific goals of the developer or user, and to comply with system-related and industry-related restrictions that may vary from application to application. . Moreover, it should be understood that such specific implementation decisions, while complex and time consuming, are routine tasks for those of ordinary skill in the art having the benefit of this disclosure.
本文使用的术语和短语应该被理解和解释为具有与相关领域技术人员对这些术语和短语的理解一致的含义。本文的术语或短语的一致用法不意在暗示术语或短语的特殊定义,即,与本领域技术人员所理解的普通和惯常含义不同的定义。对于意在具有特殊含义的术语或短语,即,与技术人员所理解的不同的含义,这种特殊定义将在说明书中以定义方式明确列出,直接且毫不含糊地给出术语或短语的特殊定义。The terms and phrases used herein are to be understood and interpreted as having a meaning consistent with the understanding of these terms and phrases. The consistent use of terms or phrases herein is not intended to imply a particular definition of a term or phrase, i.e., a definition that is different from ordinary and customary meanings understood by those skilled in the art. For a term or phrase that is intended to have a special meaning, that is, a different meaning as understood by the skilled person, this particular definition will be explicitly listed in the specification in a defined manner, giving the term or phrase directly and unequivocally. Special definition.
除非内容要求,否则在下文的整个说明书以及权利要求中,词语“包括”及其变型、诸如“包含”将以开放式的、包容的意义来解释,也就是如“包括但不限于”。The word "comprise" and variations, such as "comprises", are intended to be interpreted in an open, inclusive sense, such as "including but not limited to".
在本说明书的整个描述中,参考术语“一实施例”、“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。因而,整个该说明书中不同地方出现的短语“在一个实施例中”或者“在一实施例中”不是必须都涉及相同实施例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。Throughout the description of the specification, the description with reference to the terms "an embodiment", "an embodiment", "some embodiments", "example", "specific example", or "some examples", etc. Particular features, structures, materials or features described in the examples or examples are included in at least one embodiment or example of the present disclosure. Thus, the appearance of the phrases "in one embodiment" or "in an embodiment" Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。Moreover, the terms "first", "second", and the like are used for the purpose of description only, and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first", "second", etc. may include one or more of the features, either explicitly or implicitly. In the description of the present disclosure, the meaning of "a plurality" is two or more unless specifically and specifically defined otherwise.
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“联接”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域普通技术人员而言,可以根据具 体情况理解上述术语在本公开中的具体含义。In the present disclosure, the terms "installation", "connected", "coupled", "connected", "fixed" and the like are to be understood broadly, and may be, for example, a fixed connection, or a It is a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be internal communication between the two elements. The specific meanings of the above terms in the present disclosure can be understood by those of ordinary skill in the art based on the specific circumstances.
在本公开中,“轴向方向”用来表示长形物体沿着其长度延伸的方向,“横截面”用来表示垂直于“轴向方向”的平面。In the present disclosure, "axial direction" is used to mean the direction in which the elongated object extends along its length, and "cross-section" is used to mean a plane perpendicular to the "axial direction".
图1示出了根据本公开的一个实施例的圆网转移印花装置的印花色组单元100的示意图。在圆网转移印花装置中,可以具有多个印花色组单元100。印花色组单元100包括:色组单元框架101、圆网印版(可以简称“圆网”)102、转移辊(也可以称为“转印辊”)103、刮刀组件104、刮刀调节机构105、色组单元推压缸106等。其中,圆网印版102、转移辊103、刮刀调节机构105均布置在色组单元框架101内,而色组单元推压缸106布置在色组单元框架101的外部,用于推动整个色组单元靠近或远离中心辊。圆网印版和转移辊沿着轴向方向彼此平行地布置,且圆网印版的外表面和转移辊的外表面可以通过一圆网印版加压气缸(图中未示出)的作用而彼此抵靠或分开。1 shows a schematic view of a printing color set unit 100 of a rotary screen transfer printing apparatus in accordance with one embodiment of the present disclosure. In the rotary screen transfer printing apparatus, there may be a plurality of printing color group units 100. The printing color group unit 100 includes a color group unit frame 101, a cylinder printing plate (may be referred to as "round wire") 102, a transfer roller (which may also be referred to as "transfer roller") 103, a doctor blade assembly 104, and a blade adjustment mechanism 105. The color group unit pushes the cylinder 106 and the like. Wherein, the rotary screen plate 102, the transfer roller 103, and the blade adjustment mechanism 105 are all disposed in the color unit frame 101, and the color group unit pressing cylinder 106 is disposed outside the color unit frame 101 for pushing the entire color group. The unit is near or away from the center roll. The rotary screen plate and the transfer roller are arranged parallel to each other in the axial direction, and the outer surface of the rotary screen plate and the outer surface of the transfer roller can pass through a rotary screen press cylinder (not shown). Abut each other or separate.
刮刀组件(也可以称为“刮印机构”)104布置在圆网印版102的中空内部并且沿着圆网印版102的轴向方向延伸。刮刀组件104可以为适用于圆网转移印花装置的任意适当类型。比如,刮刀组件104可以包括分布有孔眼的色浆管、刮刀、刮刀夹具、刮刀架、防溅挡板等。刮刀可以为橡胶刮刀、金属刮刀、高分子材料刮刀等。优选地,刮刀可以是具有一定弹性的金属刮刀,比如钢刮刀。刮刀的选择应根据织物品种和花型结构的不同而定,以保证适当的给浆量和渗透性,从而获得理想的印制效果。A doctor blade assembly (which may also be referred to as a "scraping mechanism") 104 is disposed inside the hollow interior of the cylinder printing plate 102 and extends along the axial direction of the cylinder printing plate 102. The doctor blade assembly 104 can be of any suitable type suitable for use in a rotary screen transfer printing device. For example, the doctor blade assembly 104 can include a color paste tube with a perforation, a doctor blade, a doctor blade holder, a doctor blade holder, a splash guard, and the like. The scraper can be a rubber scraper, a metal scraper, a polymer material scraper, and the like. Preferably, the doctor blade may be a metal scraper having a certain elasticity, such as a steel scraper. The choice of scraper should be based on the fabric variety and pattern configuration to ensure proper pulping and permeability for optimum printing results.
刮刀通过刮刀夹具安装在适当的刮刀架上,该刮刀架可以在圆网印版内部平移和转动,以便对刮刀在圆网印版内部的位置、取向、以及刮刀与圆网印版内表面的接触压力进行调节。所述调节通过根据本公开的刮刀调节机构来实施,如将在下文详细描述的那样。The squeegee is mounted on a suitable squeegee holder by a squeegee holder that can be translated and rotated inside the rotary screen plate to position, orient, and the inner surface of the squeegee and the screen of the rotary screen. Contact pressure is adjusted. The adjustment is carried out by a doctor adjustment mechanism according to the present disclosure, as will be described in detail below.
下面参照图2来描述根据本公开的一个实施例的刮刀调节机构105的具体结构。A specific structure of the blade adjustment mechanism 105 according to an embodiment of the present disclosure will be described below with reference to FIG.
刮刀调节机构105包括主调节机构和次级调节机构。所述主调节机构包括摆臂201和摆臂致动装置202。摆臂201由第一摆臂部分201’和第二摆臂部分201”两个部分构成。在图2所示的垂直于圆网印版的轴向的平面(即,纸张平面)中,第一摆臂部分201’为水平延伸的摆臂部分,第二摆臂部分201”为倾斜延伸的摆臂部分。其中,第二摆臂部分201”的一端成角度地固定在第一摆臂部分201’的一端,而摆臂致动装置202可枢转地连接至第一摆臂部分的另一端。第一摆臂部分和第二摆臂部分之间的夹角α可以根据实际情况进行选择。优选地,第一摆臂部分和第二摆臂部分之间的夹角α为钝角。The blade adjustment mechanism 105 includes a main adjustment mechanism and a secondary adjustment mechanism. The primary adjustment mechanism includes a swing arm 201 and a swing arm actuator 202. The swing arm 201 is composed of two parts of a first swing arm portion 201' and a second swing arm portion 201". In the plane perpendicular to the axial direction of the cylinder printing plate shown in Fig. 2 (i.e., the paper plane), A swing arm portion 201' is a horizontally extending swing arm portion, and the second swing arm portion 201" is an obliquely extending swing arm portion. Wherein, one end of the second swing arm portion 201" is angularly fixed at one end of the first swing arm portion 201', and the swing arm actuating device 202 is pivotally coupled to the other end of the first swing arm portion. The angle α between the swing arm portion and the second swing arm portion can be selected according to actual conditions. Preferably, the angle α between the first swing arm portion and the second swing arm portion is an obtuse angle.
第一摆臂部分201’和第二摆臂部分201”可以分别形成为独立的部件,然后将这两个部件固定连接(比如,焊接等)而形成摆臂201。替代地,第一摆臂部分201’和第二摆臂部分201”可以形成为一体。另外,第一摆臂部分201’和第二摆臂部分201”的横截面(即,垂直于其轴向方向的截面)优选为矩形,从而使得第一摆臂部分201’和第二摆臂部分201”具有四个平坦的外表面。但是本公开不局限于此,可以将第一摆臂部分和第二摆臂部分设计成具有其它合适形状的横截面。The first swing arm portion 201' and the second swing arm portion 201" may be formed as separate components, respectively, and then the two components are fixedly connected (eg, welded, etc.) to form the swing arm 201. Alternatively, the first swing arm The portion 201' and the second swing arm portion 201" may be formed in one body. Further, the cross section of the first swing arm portion 201' and the second swing arm portion 201" (i.e., the cross section perpendicular to the axial direction thereof) is preferably rectangular, so that the first swing arm portion 201' and the second swing arm Portion 201" has four flat outer surfaces. However, the present disclosure is not limited thereto, and the first swing arm portion and the second swing arm portion may be designed to have cross sections of other suitable shapes.
在第一摆臂部分201’上设置有枢转部203。在根据图2所示的实施例中,该枢转部203具有用于接纳摆臂枢轴(未示出)的枢轴孔,摆臂枢轴可以固定地安装在比如印花色组单元的框架上,该枢轴孔使得第一摆臂部分201’可以围绕摆臂枢轴转动。其中,枢轴孔的轴线方向垂直于图2所处的纸张平面。该枢轴孔可以根据需要设置在第一摆臂部分的两个端部之间的任一位置处。优选地,枢轴孔设置在靠近第一摆臂部分的中间位置处。在图2所示的实施例中,枢轴孔设置在从第一摆臂部分的外表面向上凸出的凸起部中,但本公开不局限于此。比如,枢轴孔可以设置在从第一摆臂部分的外表面向后凸出的凸起部中。凸起部可以与第一摆臂部分形成为一体。但是也可以将凸起部设置成单独的部件,然后通过焊接、螺纹连接等各种手段将该凸起部固定到第一摆臂部分的适当位置处。凸起部可以具有任意适当的形状和构造,比如圆柱形、多边形等。另外,枢轴孔可以是通孔,也可以是盲孔,只要该盲孔能够具有一定的深度用于接纳枢轴、并能够使摆臂围绕其转动即可。A pivoting portion 203 is provided on the first swing arm portion 201'. In the embodiment according to Fig. 2, the pivoting portion 203 has a pivot hole for receiving a swing arm pivot (not shown) which can be fixedly mounted on a frame such as a printing color unit Upper, the pivot hole allows the first swing arm portion 201' to pivot about the swing arm. Wherein, the axial direction of the pivot hole is perpendicular to the plane of the paper in which FIG. 2 is located. The pivot hole may be provided at any position between the two ends of the first swing arm portion as needed. Preferably, the pivot hole is disposed at an intermediate position near the first swing arm portion. In the embodiment shown in Fig. 2, the pivot hole is provided in the boss projecting upward from the outer surface of the first swing arm portion, but the present disclosure is not limited thereto. For example, the pivot hole may be provided in a projection projecting rearward from the outer surface of the first swing arm portion. The boss may be formed integrally with the first swing arm portion. However, it is also possible to provide the boss as a separate component and then fix the boss to a suitable position of the first swing arm portion by various means such as welding, screwing, or the like. The raised portion can have any suitable shape and configuration, such as cylindrical, polygonal, and the like. In addition, the pivot hole may be a through hole or a blind hole as long as the blind hole can have a certain depth for receiving the pivot and can rotate the swing arm around it.
刮刀组件104可以连接到第二摆臂部分201”上,并且可以跟随第二摆臂部分201”一起运动。The doctor blade assembly 104 can be coupled to the second swing arm portion 201" and can be moved together with the second swing arm portion 201".
摆臂致动装置202可以是任意类型的施压装置,比如气压缸或液压缸等。摆臂致动装置202用于致动摆臂201,从而通过使摆臂201带动刮刀组件104一起运动来调节刮刀组件104在圆网印版102内的位置,从而使得刮刀以一定的取向靠近或远离圆网印版的内表面。其中,所述靠近圆网印版的内表面包括以一定的压力接触圆网印版的内表面。The swing arm actuating device 202 can be any type of pressure applying device, such as a pneumatic or hydraulic cylinder. The swing arm actuating device 202 is used to actuate the swing arm 201 to adjust the position of the scraper assembly 104 within the rotary screen 102 by causing the swing arm 201 to move the scraper assembly 104 together, thereby causing the scraper to approach in a certain orientation or Keep away from the inner surface of the rotary screen. Wherein the inner surface of the near-circular printing plate comprises contacting the inner surface of the rotary screen printing plate with a certain pressure.
以图2为例来具体描述该过程。摆臂致动装置202可以在第一摆臂部分201’的端部(即,二者的连接部位)施加力,使得第一摆臂部分201’的该端部向上或向下运动。此时,第一摆臂部分201’围绕在其凸起部位置处的摆臂枢轴转动,从而导致第一摆臂部分201’的另一端(即,第一摆臂部分与第二摆臂部分连接的端部)向下或向上运动。第一摆臂部分201’的运动使得第二摆臂部分201”产生相应的运动,进而通过第二摆臂 部分201”使刮刀组件104在圆网印版102内运动,直至刮刀运动到期望的位置为止。The process will be specifically described by taking FIG. 2 as an example. The swing arm actuating device 202 can apply a force at the end of the first swing arm portion 201' (i.e., the joint of the two) such that the end of the first swing arm portion 201' moves upward or downward. At this time, the first swing arm portion 201' pivots around the swing arm at the position of the convex portion thereof, thereby causing the other end of the first swing arm portion 201' (ie, the first swing arm portion and the second swing arm) The partially connected end) moves downwards or upwards. The movement of the first swing arm portion 201' causes a corresponding movement of the second swing arm portion 201", thereby moving the scraper assembly 104 within the rotary screen plate 102 through the second swing arm portion 201" until the scraper moves to the desired position. Position up to now.
进一步地,根据本公开的一个实施例,用于圆网转移印花装置的刮刀调节机构105的次级调节机构包括次级刮刀压力调节组件300和次级刮刀位置调节组件400。其中,次级刮刀压力调节组件300布置于摆臂的第一摆臂部分201’,而次级刮刀位置调节组件400布置于摆臂的第二摆臂部分201”。所述次级刮刀压力调节组件300和次级刮刀位置调节组件400分别用于对刮刀在圆网印版102中的压力和位置进行精细调节。优选地,该精细调节手动进行,并且该精细调节适用于在通过主调节机构将刮刀基本调节到位之后进行,这使得能够以简单的方式来对刮刀的位置和压力进行更精细的调节与控制,从而有助于提高圆网转移印花装置的印花品质、并有助于降低刮刀和圆网的磨损。Further, in accordance with an embodiment of the present disclosure, the secondary adjustment mechanism of the blade adjustment mechanism 105 for the rotary screen transfer printing apparatus includes a secondary blade pressure adjustment assembly 300 and a secondary blade position adjustment assembly 400. Wherein, the secondary blade pressure adjustment assembly 300 is disposed on the first swing arm portion 201' of the swing arm, and the secondary blade position adjustment assembly 400 is disposed on the second swing arm portion 201" of the swing arm. The secondary blade pressure adjustment The assembly 300 and the secondary blade position adjustment assembly 400 are respectively used to finely adjust the pressure and position of the blade in the rotary screen plate 102. Preferably, the fine adjustment is performed manually, and the fine adjustment is adapted to pass through the main adjustment mechanism. After the blade is substantially adjusted in position, this allows finer adjustment and control of the position and pressure of the blade in a simple manner, which helps to improve the print quality of the rotary transfer printing device and helps to reduce the size of the blade. And the wear of the rotary net.
优选地,根据本公开的一个实施例,摆臂的第一摆臂部分201’和第二摆臂部分202”可以分别被设计成具有中空空腔。这样,可以将次级刮刀压力调节组件300设置在第一摆臂部分201’的中空空腔中,而将次级刮刀位置调节组件400设置在第二摆臂部分202”的中空空腔中。这种设计和布置方式一方面可以节省材料、降低整个刮刀调节机构的重量;另一方面,由于次级刮刀压力调节组件和次级刮刀位置调节组件设置在摆臂的中空空腔内部,从而节省了其在圆网转移印花装置中所占据的空间,更重要的,可以保护次级刮刀位置调节组件和次级刮刀压力调节组件不受外部环境的影响和破坏。但是,本公开不局限于此,可以根据需要将次级刮刀压力调节组件和次级刮刀位置调节组件设置在摆臂外部的合适位置中。Preferably, according to an embodiment of the present disclosure, the first swing arm portion 201' and the second swing arm portion 202" of the swing arm may each be designed to have a hollow cavity. Thus, the secondary scraper pressure adjustment assembly 300 may be The secondary blade position adjustment assembly 400 is disposed in the hollow cavity of the first swing arm portion 201'. On the one hand, this design and arrangement saves material and reduces the weight of the entire blade adjustment mechanism; on the other hand, the secondary blade pressure adjustment assembly and the secondary blade position adjustment assembly are arranged inside the hollow cavity of the swing arm, thereby saving The space occupied by the rotary screen transfer printing device and, more importantly, the secondary blade position adjustment assembly and the secondary blade pressure adjustment assembly are protected from the external environment. However, the present disclosure is not limited thereto, and the secondary blade pressure adjusting assembly and the secondary blade position adjusting assembly may be disposed in appropriate positions outside the swing arm as needed.
刮刀压力调节组件300主要包括:压力调节手轮301、压力调节螺母丝杠机构302、压力调节滑动部件303和抵压部件304。其中,压力调节螺母丝杠机构302沿着第一摆臂部分的轴向方向延伸,且优选布置在第一摆臂部分的中空空腔内部。压力调节螺母丝杠机构302的一端(如图2所示,该端为远离摆臂致动装置的一端,亦即靠近第二摆臂部分的一端)连接至压力调节手轮301,而另一端(如图2所示,该端为靠近摆臂致动装置的一端,亦即远离第二摆臂部分的一端)连接至压力调节滑动部件303。The blade pressure adjusting assembly 300 mainly includes a pressure adjusting hand wheel 301, a pressure adjusting nut screw mechanism 302, a pressure adjusting sliding member 303, and a pressing member 304. Therein, the pressure regulating nut screw mechanism 302 extends in the axial direction of the first swing arm portion, and is preferably disposed inside the hollow cavity of the first swing arm portion. One end of the pressure regulating nut screw mechanism 302 (as shown in FIG. 2, the end is away from the end of the swing arm actuating device, that is, the end close to the second swing arm portion) is connected to the pressure adjusting hand wheel 301, and the other end (As shown in FIG. 2, the end is an end close to the swing arm actuating device, that is, an end away from the second swing arm portion) is connected to the pressure regulating sliding member 303.
第一摆臂部分的上壁设置有一条狭缝,该狭缝位于第一摆臂部分的靠近摆臂致动装置的一端,并且该狭缝贯穿该上壁且沿着第一摆臂部分的轴向方向延伸一定的长度。压力调节滑动部件303设计成通过该狭缝承坐在第一摆臂部分201’的上壁上,并且因此被分成两个部分,即:位于第一摆臂部分201’外部的第一滑动部和位于第一摆臂部分201’的中空空腔内的第二滑动部,其中,第二滑动部用于与压力调节螺母丝杠 机构302相连接,以便使压力调节滑动部件303在压力调节螺母丝杠机构302的带动下滑动。这样,当转动压力调节手轮301时,压力调节螺母丝杠机构302旋转,从而使得压力调节滑动部件303能够在狭缝中沿着狭缝的延伸方向滑动。The upper wall of the first swing arm portion is provided with a slit located at an end of the first swing arm portion adjacent to the swing arm actuating device, and the slit runs through the upper wall and along the first swing arm portion The axial direction extends a certain length. The pressure regulating sliding member 303 is designed to be seated on the upper wall of the first swing arm portion 201' through the slit, and thus is divided into two portions, that is, a first sliding portion located outside the first swing arm portion 201' And a second sliding portion located in the hollow cavity of the first swing arm portion 201', wherein the second sliding portion is for connecting with the pressure regulating nut screw mechanism 302 so that the pressure regulating sliding member 303 is at the pressure regulating nut The lead screw mechanism 302 slides under the driving. Thus, when the pressure adjusting hand wheel 301 is rotated, the pressure adjusting nut screw mechanism 302 is rotated, so that the pressure adjusting sliding member 303 can slide in the slit in the extending direction of the slit.
如图2所示,压力调节滑动部件303的第一滑动部具有倾斜的上表面,使得第一滑动部的高度沿着第一摆臂部分201’的轴向方向逐渐变化。在图2所示的实施例中,第一滑动部的高度沿着第一摆臂部分的轴向方向从左至右逐渐升高。但本公开不局限于此,比如可以根据需要将第一滑动部的高度设计成沿着轴向方向从左至右逐渐降低。As shown in Fig. 2, the first sliding portion of the pressure adjusting sliding member 303 has an inclined upper surface such that the height of the first sliding portion gradually changes along the axial direction of the first swing arm portion 201'. In the embodiment shown in Fig. 2, the height of the first sliding portion gradually increases from left to right along the axial direction of the first swing arm portion. However, the present disclosure is not limited thereto, and the height of the first sliding portion may be designed to gradually decrease from left to right in the axial direction as needed.
抵压部件304设置在压力调节滑动部件303的上方。优选地,抵压部件304设置在压力调节滑动部件303的上方的固定位置处。压力调节滑动部件303的第一滑动部的倾斜上表面与抵压部件304配合使用,以便调节刮刀与圆网印版102之间的接触压力。具体来说,首先通过主调节机构和/或次级刮刀位置调节组件将刮刀调节至与圆网印版102基本接触的适当位置,此时抵压部件304与压力调节滑动部件303的第一滑动部的倾斜上表面靠近或接触。然后,转动压力调节手轮301使压力调节滑动部件303向期望的方向滑动,由于所述倾斜上表面的高度是逐渐变化的,因此抵压部件304与该倾斜上表面的接触压力、以及因此通过倾斜上表面而施加在第一摆臂部分201’上的力逐渐变化,这进而导致第一摆臂部分201’围绕摆臂枢轴做小范围的枢转运动,从而带动刮刀组件104运动并因此改变刮刀与圆网印版102的接触压力。The pressing member 304 is disposed above the pressure adjusting sliding member 303. Preferably, the pressing member 304 is disposed at a fixed position above the pressure adjusting sliding member 303. The inclined upper surface of the first sliding portion of the pressure adjusting sliding member 303 is used in cooperation with the pressing member 304 to adjust the contact pressure between the blade and the rotary screen plate 102. Specifically, the blade is first adjusted to a proper position in substantial contact with the rotary screen plate 102 by the primary adjustment mechanism and/or the secondary blade position adjustment assembly, at which time the first sliding of the pressing member 304 and the pressure regulating sliding member 303 The inclined upper surface of the portion is close to or in contact. Then, the pressure adjusting hand wheel 301 is rotated to slide the pressure adjusting sliding member 303 in a desired direction, since the height of the inclined upper surface is gradually changed, the contact pressure of the pressing member 304 with the inclined upper surface, and thus the passage The force exerted on the first swing arm portion 201' is gradually changed by tilting the upper surface, which in turn causes the first swing arm portion 201' to make a small range of pivotal movement about the swing arm pivot, thereby causing the scraper assembly 104 to move and thus The contact pressure of the doctor blade with the rotary screen plate 102 is changed.
在根据本公开的一个实施例中,抵压部件304呈圆柱形状,其轴向方向垂直于图2所处的纸张平面。优选地,抵压部件304可以是能够围绕其中心轴线转动的圆柱形部件(比如,滚轮轴承等)。在该情况下,由于抵压部件304可以在第一滑动部的倾斜上表面上滚动,因此抵压部件304与第一滑动部的倾斜上表面之间的摩擦力较小。在进行压力调节时,能够使压力调节滑动部件303相对于抵压部件304更容易地滑动,从而减小转动压力调节手轮301时所需的力。这样,能够更容易地手动调节刮刀与圆网的接触压力。In one embodiment in accordance with the present disclosure, the abutment member 304 has a cylindrical shape with an axial direction that is perpendicular to the plane of the paper in which FIG. 2 is located. Preferably, the abutment member 304 may be a cylindrical member (eg, a roller bearing or the like) that is rotatable about its central axis. In this case, since the pressing member 304 can roll on the inclined upper surface of the first sliding portion, the frictional force between the pressing member 304 and the inclined upper surface of the first sliding portion is small. When the pressure adjustment is performed, the pressure adjustment sliding member 303 can be more easily slid with respect to the pressing member 304, thereby reducing the force required to rotate the pressure adjustment hand wheel 301. In this way, the contact pressure of the blade and the rotary screen can be manually adjusted more easily.
次级刮刀压力调节组件还可以包括压力指示元件305,用于指示压力的调节幅度。在图2所示的实施例中,压力指示元件305包括压力标尺和压力幅度指示件。压力标尺上刻有用于表示压力调节幅度的数值。压力标尺固定在第一摆臂部分的外表面上,靠近压力调节手轮的那一端。压力标尺可以通过各种连接方式固定在第一摆臂部分上,比如螺钉连接、粘合、焊接等。压力幅度指示件固定在压力调节螺母丝杠机构302 上,随着压力调节螺母丝杠机构302的运动而沿着第一摆臂部分的轴向方向前后滑动,从而根据其指示的压力标尺上的数值来确定压力的调节幅度。在图2所示的实施例中,由于压力幅度指示件位于第一摆臂部分的中空空腔内部,因此在第一摆臂部分的相应位置上设置有一条沿着第一摆臂部分的轴向方向延伸的狭缝,以便使压力幅度指示件可见。狭缝的长度基本等于或大于压力标尺的长度。The secondary blade pressure adjustment assembly can also include a pressure indicating element 305 for indicating the magnitude of the adjustment of the pressure. In the embodiment shown in Figure 2, the pressure indicating element 305 includes a pressure scale and a pressure amplitude indicator. The pressure scale is engraved with a value indicating the magnitude of the pressure adjustment. The pressure scale is fixed to the outer surface of the first swing arm portion near the end of the pressure adjustment hand wheel. The pressure scale can be fixed to the first swing arm portion by various connections, such as screw connection, bonding, welding, and the like. The pressure amplitude indicating member is fixed to the pressure adjusting nut screw mechanism 302, and slides back and forth along the axial direction of the first swing arm portion with the movement of the pressure adjusting nut screw mechanism 302, thereby being pressed according to the indicated pressure gauge The value is used to determine the magnitude of the pressure adjustment. In the embodiment shown in FIG. 2, since the pressure amplitude indicating member is located inside the hollow cavity of the first swing arm portion, a shaft along the first swing arm portion is disposed at a corresponding position of the first swing arm portion. A slit extending in the direction to make the pressure amplitude indicator visible. The length of the slit is substantially equal to or greater than the length of the pressure scale.
下面继续参照图2,详细地描述根据本公开的一个实施例的刮刀调节机构中的次级刮刀位置调节组件400。在通过主调节机构将刮刀组件基本调节到适当的位置之后,通过次级刮刀位置调节组件400对刮刀位置进一步地进行精细调节;或者在印刷速度改变时,通过次级刮刀位置调节组件400对刮刀位置进行相应的调节。2, the secondary blade position adjustment assembly 400 in the blade adjustment mechanism in accordance with one embodiment of the present disclosure will be described in detail. After the blade assembly is substantially adjusted to the proper position by the main adjustment mechanism, the blade position is further finely adjusted by the secondary blade position adjustment assembly 400; or when the printing speed is changed, the blade is adjusted by the secondary blade position adjustment assembly 400. The position is adjusted accordingly.
次级刮刀位置调节组件400主要包括:位置调节手轮401、位置调节螺母丝杠机构402、位置调节滑动部件403、和刮刀固定手轮404。其中,位置调节螺母丝杠机构402沿着第二摆臂部分的轴向方向延伸,且优选地布置在第二摆臂部分201”的中空空腔内部。位置调节螺母丝杠机构402的一端(如图2所示,该端为远离第一摆臂部分的一端)连接至位置调节手轮401,而另一端(如图2所示,该端为靠近第一摆臂部分的一端)连接至位置调节滑动部件403。The secondary blade position adjusting assembly 400 mainly includes a position adjusting hand wheel 401, a position adjusting nut screw mechanism 402, a position adjusting sliding member 403, and a blade fixing hand wheel 404. Wherein the position adjusting nut screw mechanism 402 extends along the axial direction of the second swing arm portion, and is preferably disposed inside the hollow cavity of the second swing arm portion 201". One end of the position adjusting nut screw mechanism 402 ( As shown in FIG. 2, the end is connected to the position adjusting hand wheel 401 at one end away from the first swing arm portion, and the other end (as shown in FIG. 2, the end is close to the end of the first swing arm portion) is connected to The position adjustment sliding member 403.
优选地,位置调节滑动部件403以可滑动的方式布置在第二摆臂部分201”的中空空腔内。当转动位置调节手轮401时,位置调节螺母丝杠机构402旋转,从而使得位置调节滑动部件403能够在第二摆臂部分的中空空腔内沿着第二摆臂部分的轴向方向滑动。Preferably, the position adjustment sliding member 403 is slidably disposed in the hollow cavity of the second swing arm portion 201". When the position adjustment hand wheel 401 is rotated, the position adjustment nut screw mechanism 402 is rotated, thereby causing position adjustment The sliding member 403 is slidable in the axial direction of the second swing arm portion in the hollow cavity of the second swing arm portion.
相应地,在第二摆臂部分的靠近位置调节手轮401的一端设置有第一狭缝405。刮刀组件104的刮刀架通过该第一狭缝405以任意适当的方式连接至位置调节滑动部件403,从而能够跟随位置调节滑动部件403的滑动而上下移动,以便改变刮刀相对于圆网印版102的位置。第一狭缝的长度设计成不妨碍刮刀组件104的运动,以便使刮刀组件104能够在期望的位移范围内自由运动。Accordingly, a first slit 405 is provided at one end of the second swing arm portion near the position adjustment hand wheel 401. The blade holder of the doctor blade assembly 104 is coupled to the position adjustment slide member 403 by the first slit 405 in any suitable manner so as to be able to move up and down following the sliding of the position adjustment slide member 403 to change the blade relative to the cylinder plate 102. s position. The length of the first slit is designed to not interfere with the movement of the scraper assembly 104 to enable the scraper assembly 104 to move freely within a desired range of displacement.
在第二摆臂部分上还设置有沿着第二摆臂部分的轴向方向延伸的第二狭缝406,第二狭缝406与第一狭缝405设置在第二摆臂部分的不同壁上。刮刀固定手轮404通过第二狭缝406而螺纹连接到位置调节滑动部件403上。在旋松刮刀固定手轮404时,刮刀固定手轮404能够沿着第二狭缝406的延伸方向在第二狭缝406内上下运动。同样地,第二狭缝406的长度设计成不妨碍刮刀固定手轮404的运动,以便使刮刀固定手轮404能够在期望的位移范围内自由运动。A second slit 406 extending along an axial direction of the second swing arm portion is further disposed on the second swing arm portion, and the second slit 406 and the first slit 405 are disposed on different walls of the second swing arm portion. on. The blade fixing hand wheel 404 is screwed to the position adjusting sliding member 403 through the second slit 406. When the loose blade is fixed to the hand wheel 404, the blade fixing hand wheel 404 can move up and down in the second slit 406 along the extending direction of the second slit 406. Likewise, the length of the second slit 406 is designed to not interfere with the movement of the blade holding hand wheel 404 to enable the blade holding hand wheel 404 to move freely within a desired range of displacement.
在进行刮刀位置调节时,首先旋松刮刀固定手轮404,然后手动地旋转位置调节手轮401,以便使位置调节螺母丝杠机构402转动,从而带动位置调节滑动部件403在第二摆臂部分的中空空腔内上下滑动。位置调节滑动部件403进而带动刮刀组件104上下运动,以便将刮刀精细地调节至期望的位置。在将刮刀调节至期望的位置之后,旋紧刮刀固定手轮404,通过使刮刀固定手轮404、第二摆臂部分201”的壁部、以及位置调节滑动部件403三者紧紧抵压在一起而固定刮刀组件104,使其不再能够移动。When the blade position adjustment is performed, the blade fixing hand wheel 404 is first loosened, and then the position adjusting hand wheel 401 is manually rotated to rotate the position adjusting nut screw mechanism 402, thereby driving the position adjusting sliding member 403 in the second swing arm portion. The hollow cavity slides up and down. The position adjustment slide member 403 in turn drives the blade assembly 104 up and down to finely adjust the blade to a desired position. After the blade is adjusted to the desired position, the blade is fixed to fix the hand wheel 404, and the blade fixing hand wheel 404, the wall portion of the second swing arm portion 201", and the position adjusting sliding member 403 are tightly pressed against each other. The scraper assembly 104 is fixed together so that it can no longer be moved.
根据本公开的另一个实施例,位置调节螺母丝杠机构402设计成仅与位置调节滑动部件403抵接接触。在该实施例中,当沿着一个方向(比如顺时针方向)旋转位置调节手轮401时,位置调节螺母丝杠机构402在第二摆臂部分的中空空腔内的长度伸长,从而向上推动位置调节滑动部件403,使其与刮刀组件104一起向上运动;当沿着相反方向(比如逆时针方向)旋转位置调节手轮401时,位置调节螺母丝杠机构402在第二摆臂部分的中空空腔内的长度缩短,此时,刮刀组件104和位置调节滑动部件403借助于其自身重力而在第二摆臂部分的中空空腔内向下运动。According to another embodiment of the present disclosure, the position adjustment nut screw mechanism 402 is designed to abut only the position adjustment sliding member 403. In this embodiment, when the position adjusting hand wheel 401 is rotated in one direction (such as a clockwise direction), the length of the position adjusting nut screw mechanism 402 in the hollow cavity of the second swing arm portion is elongated, thereby upward Pushing the position adjusting slide member 403 to move upward together with the scraper assembly 104; when rotating the position adjusting hand wheel 401 in the opposite direction (such as counterclockwise direction), the position adjusting nut screw mechanism 402 is at the second swing arm portion The length in the hollow cavity is shortened, at which time the doctor blade assembly 104 and the position adjusting slide member 403 are moved downward in the hollow cavity of the second swing arm portion by virtue of their own gravity.
可选地,次级刮刀位置调节组件400还包括位置指示元件,用于指示位置的调节幅度。位置指示元件可以与压力指示元件具有类似的结构,并且以类似的连接方式固定在第二摆臂部分的适当位置处。在此不再进行详细的描述。Optionally, the secondary blade position adjustment assembly 400 further includes a position indicating element for indicating the magnitude of the adjustment of the position. The position indicating element may have a similar structure to the pressure indicating element and be fixed at a suitable position of the second swing arm portion in a similar connection. A detailed description will not be given here.
根据本公开的一个实施例,次级刮刀位置调节组件400能够调节的位置幅度为±10mm。刮刀位置可以随印刷速度的改变而改变。以全棉织物印花为例,在全棉梭织布的克重为150g/m 2、印刷速度为60m/min时,将刮刀位置控制手轮调节为0mm,则当印刷速度增大到80m/min时,刮刀位置控制手轮调节为+4mm;当印刷速度增大到100m/min时,刮刀位置控制手轮调节为+6mm。 According to one embodiment of the present disclosure, the secondary blade position adjustment assembly 400 is capable of adjusting the positional amplitude to be ±10 mm. The position of the blade can vary as the printing speed changes. Taking the cotton fabric printing as an example, when the woven weight of the cotton woven fabric is 150 g/m 2 and the printing speed is 60 m/min, the blade position control hand wheel is adjusted to 0 mm, and when the printing speed is increased to 80 m/ At min, the blade position control handwheel is adjusted to +4mm; when the printing speed is increased to 100m/min, the blade position control handwheel is adjusted to +6mm.
根据本公开的一个实施例,可以在圆网印版102的两个轴端各设有一个根据本公开的刮刀调节机构105。所述两个刮刀调节机构105可以分别具有各自的摆臂枢轴、并且分别围绕各自的摆臂枢轴枢转。但是,所述两个刮刀调节机构105也可以借助于同一摆臂枢轴连接在一起,并且能够围绕该同一摆臂枢轴枢转。在该实施例中,优选地,可以对每个刮刀调节机构105单独进行调节。According to one embodiment of the present disclosure, a blade adjustment mechanism 105 according to the present disclosure may be provided at each of the two axial ends of the rotary screen plate 102. The two blade adjustment mechanisms 105 can each have respective pivot arm pivots and pivot about respective pivot arms. However, the two blade adjustment mechanisms 105 can also be pivotally coupled together by means of the same swing arm and can pivot about the same swing arm pivot. In this embodiment, preferably, each of the blade adjustment mechanisms 105 can be individually adjusted.
根据本公开的用于圆网转移印花装置的刮刀调节机构采用了两级式的调节方式:首先,通过主调节机构将刮刀调节至适当的位置;然后,根据实际需要(例如,根据实际印刷速度、所采用的刮刀类型等),通过次级刮刀位置调节组件和次级刮刀压力调节组件对刮刀相对于圆网的位置以及刮刀与圆网的接触压力进行更精细地调节。通 过次级刮刀位置调节组件和次级刮刀压力调节组件进行精细调节,能够提高圆网印花的印刷品质、同时能够降低刮刀和圆网的磨损、延长刮刀和圆网的使用寿命。另外,次级刮刀位置调节组件和次级刮刀压力调节组件能够方便地手动调节,与现有技术相比调节起来更加方便。再次,次级刮刀位置调节组件和次级刮刀压力调节组件优选地布置在主调节机构的内部,既减小了二者占据的空间、便于布置,又能够保护次级刮刀位置调节和次级刮刀压力调节组件,使其不受外界环境的影响或破坏。The blade adjustment mechanism for a rotary screen transfer printing device according to the present disclosure adopts a two-stage adjustment mode: first, the blade is adjusted to an appropriate position by a main adjustment mechanism; and then, according to actual needs (for example, according to actual printing speed) The type of scraper used, etc., the finer adjustment of the position of the scraper relative to the cylinder and the contact pressure of the scraper to the cylinder by the secondary scraper position adjustment assembly and the secondary scraper pressure adjustment assembly. Fine adjustments are made with the secondary blade position adjustment assembly and the secondary blade pressure adjustment assembly to improve the print quality of the rotary screen print, while reducing the wear of the scraper and the rotary screen, and extending the life of the scraper and the rotary screen. In addition, the secondary blade position adjustment assembly and the secondary blade pressure adjustment assembly can be easily adjusted manually, which is more convenient to adjust than the prior art. Again, the secondary blade position adjustment assembly and the secondary blade pressure adjustment assembly are preferably disposed inside the main adjustment mechanism, both reducing the space occupied by the two, facilitating the arrangement, and protecting the secondary blade position adjustment and the secondary blade. The pressure regulating component is protected from external environment.
虽然已经参照特定的示例性实施例描述了本公开,但是本公开不受这些示例性实施例的限制。应该认识到的是,本领域技术人员能够在不脱离本公开的由权利要求书或者其等同内容所限定的范围和精神的情况下对这些示例性实施例进行变化和变型。Although the present disclosure has been described with reference to specific exemplary embodiments, the present disclosure is not limited by these exemplary embodiments. It will be appreciated that variations and modifications of the exemplary embodiments can be made by those skilled in the art without departing from the scope and spirit of the disclosure.
另外,值得注意的是,本公开可以包括在此隐含或明确公开的任何特征或特征组合或其概括,而不局限于上述罗列的任何限定的范围。在此所述的有关任何元件、特征和/或结构布置可以以任何适合的方式组合。In addition, it is noted that the present disclosure may include any feature or combination of features or a summary thereof that is implicitly or explicitly disclosed herein, and is not limited to any of the defined ranges set forth above. Any of the elements, features and/or structural arrangements described herein may be combined in any suitable manner.

Claims (23)

  1. 一种用于圆网转移印花装置的刮刀调节机构,所述刮刀调节机构包括主调节机构和次级调节机构,其中:A scraper adjustment mechanism for a rotary screen transfer printing device, the scraper adjustment mechanism comprising a main adjustment mechanism and a secondary adjustment mechanism, wherein:
    所述主调节机构包括摆臂和用于致动所述摆臂的摆臂致动装置,所述摆臂包括第一摆臂部分和第二摆臂部分,其中,第一摆臂部分的一端与摆臂致动装置连接,而第一摆臂部分的另一端与第二摆臂部分成角度地固定连接;其中,在第一摆臂部分上设置有枢转部,使得在被摆臂致动装置致动时,所述第一摆臂部分能够围绕该枢转部枢转,所述第一摆臂部分的枢转致使第二摆臂部分相应地移动,并且所述第二摆臂部分的移动使所述刮刀靠近或远离圆网的内表面;The main adjustment mechanism includes a swing arm and a swing arm actuating device for actuating the swing arm, the swing arm including a first swing arm portion and a second swing arm portion, wherein one end of the first swing arm portion Connected to the swing arm actuating device, and the other end of the first swing arm portion is fixedly connected at an angle to the second swing arm portion; wherein a pivot portion is provided on the first swing arm portion, so that the swing arm is When the moving device is actuated, the first swing arm portion is pivotable about the pivoting portion, the pivoting of the first swing arm portion causes the second swing arm portion to move correspondingly, and the second swing arm portion Movement causes the scraper to be near or away from the inner surface of the cylinder;
    所述次级调节机构包括次级刮刀压力调节组件和次级刮刀位置调节组件,其中,所述次级刮刀压力调节组件布置于所述第一摆臂部分,用于对刮刀与圆网的接触压力进行调节,所述次级刮刀位置调节组件布置于所述第二摆臂部分,用于对刮刀在圆网内的位置进行调节。The secondary adjustment mechanism includes a secondary blade pressure adjustment assembly and a secondary blade position adjustment assembly, wherein the secondary blade pressure adjustment assembly is disposed on the first swing arm portion for contacting the blade with the rotary screen The pressure is adjusted, and the secondary blade position adjusting assembly is disposed at the second swing arm portion for adjusting the position of the blade within the cylinder.
  2. 如权利要求1所述的刮刀调节机构,其中,所述次级刮刀压力调节组件包括抵压部件,所述抵压部件构造成改变施加在所述第一摆臂部分的靠近摆臂致动装置的那一端的力,以便通过使摆臂围绕所述枢转部枢转而调节刮刀与圆网的接触压力。The blade adjustment mechanism of claim 1, wherein the secondary blade pressure adjustment assembly includes a pressing member configured to change a proximity swing arm actuating device applied to the first swing arm portion The force at that end is to adjust the contact pressure of the blade with the cylinder by pivoting the swing arm about the pivot.
  3. 如权利要求2所述的刮刀调节机构,其中,所述次级刮刀压力调节组件还包括压力调节滑动部件,其中,所述压力调节滑动部件能够与所述抵压部件可滑动地配合,并且所述压力调节滑动部件的滑动致使所述抵压部件施加在所述第一摆臂部分上的力改变。The blade adjustment mechanism according to claim 2, wherein said secondary blade pressure adjusting assembly further comprises a pressure regulating sliding member, wherein said pressure regulating sliding member is slidably engageable with said pressing member, and The sliding of the pressure regulating sliding member causes the pressing member to exert a force on the first swing arm portion.
  4. 如权利要求3所述的刮刀调节机构,其中,所述压力调节滑动部件具有高度逐渐变化的倾斜表面,该倾斜表面与所述抵压部件的外表面可滑动地配合,当压力调节滑动部件滑动时,由于该倾斜表面的高度逐渐变化而使该倾斜表面与抵压部件的外表面之间的接触力改变,从而致使所述抵压部件施加在所述第一摆臂部分上的力改变。The blade adjustment mechanism according to claim 3, wherein said pressure regulating sliding member has a gradually varying height inclined surface that slidably engages an outer surface of said pressing member when the pressure regulating sliding member slides At the time, the contact force between the inclined surface and the outer surface of the pressing member is changed due to the gradual change in the height of the inclined surface, thereby causing the force applied by the pressing member on the first swing arm portion to change.
  5. 如权利要求4所述刮刀调节机构,其中,所述抵压部件呈圆柱形形状。The blade adjustment mechanism according to claim 4, wherein said pressing member has a cylindrical shape.
  6. 如权利要求5所述的刮刀调节机构,其中,所述抵压部件是圆柱形的滚动轴承,其可以围绕其中心轴线滚动。The blade adjustment mechanism according to claim 5, wherein the pressing member is a cylindrical rolling bearing that is rotatable about a central axis thereof.
  7. 如权利要求6所述的刮刀调节机构,其中,所述次级刮刀压力调节组件还包 括压力调节手轮和压力调节螺母丝杠机构,所述压力调节手轮连接至压力调节螺母丝杠机构的靠近第二摆臂部分的一端,而所述压力调节滑动部件连接至压力调节螺母丝杠机构的另一端,当转动所述压力调节手轮时,所述压力调节滑动部件经由所述压力调节螺母丝杠机构而滑动。The blade adjustment mechanism of claim 6 wherein said secondary blade pressure adjustment assembly further comprises a pressure adjustment hand wheel and a pressure adjustment nut screw mechanism, said pressure adjustment hand wheel being coupled to the pressure adjustment nut screw mechanism Adjacent to one end of the second swing arm portion, and the pressure regulating sliding member is coupled to the other end of the pressure regulating nut screw mechanism, the pressure regulating sliding member via the pressure regulating nut when the pressure adjusting hand wheel is rotated Slide the screw mechanism.
  8. 如权利要求7所述的刮刀压力调节组件,其中,所述第一摆臂部分的横截面呈矩形形状,且所述第一摆臂部分具有沿着其轴向方向延伸的中空空腔,在所述第一摆臂部分的靠近所述摆臂致动装置的那一端的上壁上设置有一条狭缝,所述狭缝贯穿所述上壁并且沿着所述第一摆臂部分的轴向方向延伸,其中,所述压力调节滑动部件穿过该狭缝而承坐在所述第一摆臂部分的上壁上,使得所述压力调节滑动部件具有位于第一摆臂部分之外的第一滑动部和位于第一摆臂部分的中空空腔内的第二滑动部,所述压力调节滑动部件的倾斜表面位于所述第一滑动部上,所述压力调节螺母丝杠机构位于所述第一摆臂部分的中空空腔内,并且在所述第一摆臂部分的中空空腔内与所述第二滑动部连接,以便使所述压力调节滑动部件能够沿着所述狭缝的延伸方向滑动。A doctor blade pressure adjusting assembly according to claim 7, wherein said first swing arm portion has a rectangular shape in cross section, and said first swing arm portion has a hollow cavity extending in an axial direction thereof, a slit is disposed on an upper wall of the first swing arm portion adjacent to the swing arm actuating device, the slit penetrating the upper wall and along an axis of the first swing arm portion Extending in a direction, wherein the pressure regulating sliding member passes through the slit to sit on an upper wall of the first swing arm portion such that the pressure regulating sliding member has a portion other than the first swing arm portion a first sliding portion and a second sliding portion located in the hollow cavity of the first swing arm portion, the inclined surface of the pressure adjusting sliding member is located on the first sliding portion, and the pressure adjusting nut screw mechanism is located at the a hollow cavity of the first swing arm portion and connected to the second sliding portion in a hollow cavity of the first swing arm portion to enable the pressure regulating sliding member to follow the slit The direction of extension slides.
  9. 如权利要求1至8中的任意一项所述的刮刀调节机构,其中,所述次级刮刀位置调节组件包括位置调节手轮、位置调节螺母丝杠机构、和位置调节滑动部件,其中,位置调节手轮连接至位置调节螺母丝杠机构的远离所述第一摆臂部分的一端,而位置调节滑动部件位于所述位置调节螺母丝杠机构的另一端,刮刀组件连接至所述位置调节滑动部件上并且能够跟随位置调节滑动部件一起运动。The blade adjustment mechanism according to any one of claims 1 to 8, wherein the secondary blade position adjustment assembly includes a position adjustment hand wheel, a position adjustment nut screw mechanism, and a position adjustment slide member, wherein the position The adjustment hand wheel is coupled to an end of the position adjustment nut screw mechanism remote from the first swing arm portion, and the position adjustment sliding member is located at the other end of the position adjustment nut screw mechanism, and the blade assembly is coupled to the position adjustment slide The component can be moved along with the position adjustment slide.
  10. 如权利要求9所述的刮刀调节机构,其中,所述次级刮刀位置调节组件还包括刮刀固定手轮,在通过所述次级刮刀位置调节组件将刮刀调节至适当的位置之后,所述刮刀固定手轮用于将刮刀固定在调节好的位置处。The blade adjustment mechanism according to claim 9, wherein said secondary blade position adjusting assembly further comprises a blade fixing hand wheel, said blade being adjusted after the blade is adjusted to an appropriate position by said secondary blade position adjusting assembly The fixed handwheel is used to hold the scraper in the adjusted position.
  11. 如权利要求10所述的刮刀调节机构,其中,所述位置调节滑动部件连接至所述位置调节螺母丝杠机构的所述另一端。The blade adjustment mechanism according to claim 10, wherein said position adjustment sliding member is coupled to said other end of said position adjustment nut screw mechanism.
  12. 如权利要求10所述的刮刀调节机构,其中,所述位置调节滑动部件与所述位置调节螺母丝杠机构的所述另一端抵接。The blade adjusting mechanism according to claim 10, wherein said position adjusting sliding member abuts against said other end of said position adjusting nut screw mechanism.
  13. 如权利要求11或12所述的刮刀调节机构,其中,所述第二摆臂部分的横截面呈矩形形状,并且所述第二摆臂部分具有沿着其轴向方向延伸的中空空腔,所述次级刮刀位置调节组件的位置调节滑动部件和位置调节螺母丝杠机构均位于所述第二摆臂部分的中空空腔内,在所述第二摆臂部分上设置有第一狭缝,所述刮刀组件通过 所述第一狭缝连接至所述位置调节滑动部件上。The blade adjustment mechanism according to claim 11 or 12, wherein a cross section of the second swing arm portion has a rectangular shape, and the second swing arm portion has a hollow cavity extending in an axial direction thereof, a position adjusting sliding member and a position adjusting nut screw mechanism of the secondary blade position adjusting assembly are both located in a hollow cavity of the second swing arm portion, and a first slit is disposed on the second swing arm portion The scraper assembly is coupled to the position adjusting slide member through the first slit.
  14. 如权利要求13所述的刮刀调节机构,其中,所述第二摆臂部分还包括第二狭缝,所述第二狭缝与所述第一狭缝布置在第二摆臂部分的不同壁上,所述刮刀固定手轮通过所述第二狭缝螺纹连接至所述位置调节滑动部件。The blade adjustment mechanism according to claim 13, wherein the second swing arm portion further includes a second slit, the second slit and the first slit being disposed on different walls of the second swing arm portion Upper, the blade fixing hand wheel is screwed to the position adjusting sliding member through the second slit.
  15. 如权利要求14所述的刮刀调节机构,其中,当旋松所述刮刀固定手轮时,所述刮刀固定手轮、所述位置调节滑动部件、以及所述刮刀组件能够沿着相同的方向一起运动,当旋紧所述刮刀固定手轮时,所述位置调节滑动部件、以及所述刮刀组件均被固定。The blade adjustment mechanism according to claim 14, wherein the blade fixing hand wheel, the position adjusting sliding member, and the blade assembly are capable of being along the same direction when the blade fixing hand wheel is loosened Movement, the position adjustment sliding member, and the scraper assembly are both fixed when the scraper is fixed to the hand wheel.
  16. 如权利要求1至8、10至12和14至15中的任意一项所述的刮刀调节机构,其中,所述摆臂的第一摆臂部分和第二摆臂部分构造成一体结构。The blade adjustment mechanism according to any one of claims 1 to 8, 10 to 12, and 14 to 15, wherein the first swing arm portion and the second swing arm portion of the swing arm are configured in a unitary structure.
  17. 如权利要求1至8、10至12和14至15中的任意一项所述的刮刀调节机构,其中,所述摆臂的第一摆臂部分和第二摆臂部分构造成独立的结构。The blade adjustment mechanism according to any one of claims 1 to 8, 10 to 12, and 14 to 15, wherein the first swing arm portion and the second swing arm portion of the swing arm are configured in an independent structure.
  18. 一种用于圆网转移印花装置的刮刀调节机构,所述刮刀调节机构用于调节刮刀在圆网内的位置以及刮刀与圆网的接触压力,A scraper adjusting mechanism for a rotary screen transfer printing device, wherein the scraper adjusting mechanism is used for adjusting a position of the scraper in the rotary screen and a contact pressure between the scraper and the rotary screen,
    其中,所述刮刀调节机构包括摆臂和用于致动摆臂的摆臂致动装置,所述摆臂包括第一摆臂部分和第二摆臂部分,所述第一摆臂部分的一端与摆臂致动装置连接,而第一摆臂部分的另一端与第二摆臂部分成角度地固定连接;Wherein the blade adjustment mechanism comprises a swing arm and a swing arm actuating device for actuating the swing arm, the swing arm comprising a first swing arm portion and a second swing arm portion, one end of the first swing arm portion Connected to the swing arm actuating device, and the other end of the first swing arm portion is fixedly connected at an angle to the second swing arm portion;
    并且其中,在第一摆臂部分上设置有枢转部,使得在被摆臂致动装置致动时,所述第一摆臂部分能够围绕该枢转部枢转,所述第一摆臂部分的枢转致使第二摆臂部分相应地移动;所述第二摆臂部分的移动使所述刮刀靠近或远离圆网的内表面,从而调节刮刀在圆网内的位置以及刮刀与圆网的接触压力。And wherein a pivoting portion is provided on the first swing arm portion such that the first swing arm portion is pivotable about the pivoting portion when actuated by the swing arm actuating device, the first swing arm Partial pivoting causes the second swing arm portion to move correspondingly; movement of the second swing arm portion causes the scraper to approach or away from the inner surface of the cylinder, thereby adjusting the position of the scraper in the cylinder and the scraper and the rotary screen Contact pressure.
  19. 如权利要求18所述的刮刀调节机构,其中,所述第一摆臂部分和第二摆臂部分构造成一体结构。The blade adjustment mechanism according to claim 18, wherein the first swing arm portion and the second swing arm portion are configured in a unitary structure.
  20. 如权利要求18所述的刮刀调节机构,其中,所述第一摆臂部分和第二摆臂部分构造成独立的结构。The blade adjustment mechanism according to claim 18, wherein the first swing arm portion and the second swing arm portion are configured in an independent structure.
  21. 如权利要求18至20中的任意一项所述的刮刀调节机构,其中,所述第一摆臂部分和第二摆臂部分之间的夹角为钝角。The blade adjustment mechanism according to any one of claims 18 to 20, wherein an angle between the first swing arm portion and the second swing arm portion is an obtuse angle.
  22. 一种圆网转移印花色组单元,所述圆网转移印花色组单元包括圆网、转移网、刮刀组件、以及两个如权利要求1至21中的任意一项所述的刮刀调节机构;A rotary screen transfer printing color unit comprising a rotary screen, a transfer net, a doctor blade assembly, and two blade adjustment mechanisms according to any one of claims 1 to 21;
    其中,所述刮刀组件布置在所述圆网的内部并且沿着所述圆网的轴向方向延伸; 所述转移网和所述圆网沿着轴向方向彼此平行地布置,并且在工作时所述转移网的外表面和所述圆网的外表面基本上相互抵靠;Wherein the doctor blade assembly is disposed inside the cylinder and extends along an axial direction of the cylinder; the transfer net and the cylinder are arranged parallel to each other along an axial direction, and are in operation An outer surface of the transfer net and an outer surface of the circular net substantially abut each other;
    并且其中,在所述圆网的两个轴端部处各设置有一个所述刮刀调节机构。And wherein one of the blade adjustment mechanisms is disposed at each of the two shaft ends of the rotary screen.
  23. 一种圆网转移印花装置,所述圆网转移印花装置包括如权利要求22所述的圆网转移印花色组单元。A rotary screen transfer printing device comprising the rotary transfer printing color unit of claim 22.
PCT/CN2018/087374 2017-06-28 2018-05-17 Scraper adjustment mechanism for rotary screen transfer printing device WO2019001162A1 (en)

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CN201710504255.5A CN109130468A (en) 2017-06-28 2017-06-28 Scraper regulating mechanism for cylinder transfer printing device

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CN112571925B (en) * 2019-09-27 2022-04-19 长胜纺织科技发展(上海)有限公司 Direct-drive rotary screen transfer printing part sleeve device and direct-drive rotary screen transfer printing machine
CN115816992B (en) * 2023-02-24 2023-04-28 新乡市新机迪元科技有限公司 High-speed round screen printer

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