CN205705679U - The printing mechanism of set type flexible printing machine - Google Patents
The printing mechanism of set type flexible printing machine Download PDFInfo
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- CN205705679U CN205705679U CN201620637854.5U CN201620637854U CN205705679U CN 205705679 U CN205705679 U CN 205705679U CN 201620637854 U CN201620637854 U CN 201620637854U CN 205705679 U CN205705679 U CN 205705679U
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Abstract
机组式柔版印刷机的印刷机构,机架上设有网纹辊、版辊、底辊以及UV组件,底辊与UV组件配合工作,版辊由第一动力源传动进行转动,底辊由第二动力源传动进行转动,机架上还设有被动辊,被动辊位于网纹辊与底辊之间,工况下,被动辊与版辊配合进行印刷;采用上述技术方案将印刷和固化两个工作分开在两个辊上完成,能够用被动辊作为承印辊配合版辊完成印刷,在底辊上配合UV组件完成固化,即使被动辊上沾上墨,但没有经过固化也可以方便清除。
The printing mechanism of the unit type flexographic printing machine is equipped with anilox roller, version roller, bottom roller and UV assembly on the frame. The bottom roller and UV assembly work together. The version roller is driven by the first power source to rotate, and the bottom roller The second power source is driven to rotate, and there is also a passive roller on the frame. The passive roller is located between the anilox roller and the bottom roller. Under working conditions, the passive roller cooperates with the plate roller to print; The two tasks are separated and completed on two rollers. The passive roller can be used as the printing roller to complete the printing with the plate roller, and the UV component is used to complete the curing on the bottom roller. Even if the passive roller is stained with ink, it can be easily removed without curing. .
Description
技术领域technical field
本实用新型涉及机组式柔版印刷机的印刷机构。The utility model relates to a printing mechanism of a unit type flexographic printing machine.
背景技术Background technique
查中国专利文献CN 204526377 U和CN201049536Y,其机架上设置版辊、底辊和网辊(即网纹辊)。版辊和底辊配合完成印刷,底辊作为承印辊。底辊与UV组件配合完成印刷固化,在底辊上完成固化。印刷的时候墨会沾到底辊上,沾在底辊上的墨因固化而难以清除。Check the Chinese patent documents CN 204526377 U and CN201049536Y, a plate roll, a bottom roll and an anilox roll (ie anilox roll) are set on its frame. The plate roller and the bottom roller cooperate to complete the printing, and the bottom roller is used as the printing roller. The bottom roller cooperates with the UV component to complete the printing and curing, and the curing is completed on the bottom roller. When printing, the ink will stick to the bottom roller, and the ink stuck on the bottom roller is difficult to remove due to solidification.
版辊和底辊均有动力源进行传动,因辊的生产工艺误差,无法确保版辊和底辊的配合面的线速度一致,导致印刷精度与印刷质量下降。Both the version roller and the bottom roller are driven by a power source. Due to the production process error of the rollers, the line speed of the mating surface of the version roller and the bottom roller cannot be guaranteed to be consistent, resulting in a decrease in printing accuracy and printing quality.
CN 204526377 U中印刷工作时的版辊其前后的轴肩由半圆环形状的辊枕进行支承然后由钩板进行压紧,钩板的上下活动由第一气缸进行推动,辊枕浮动设在机架墙板的内侧,辊枕的下方设有左右支撑臂,左右支撑臂设有转角圆弧对辊枕进行支承,左支撑臂的转角圆弧中心与网辊中心为同心,右支撑臂的转角圆弧中心与底辊中心为同心,左右支撑臂摆动设置由左右支撑臂气缸进行推动,摆动支点位于支撑臂上端,左右支撑臂的向外摆动由左右限位块进行限位,左右限位块可调节设置与左右小调节电机连接。底辊和网纹辊尺寸大小不一,一般底辊比网辊大,导致不同尺寸的版辊的压力调节不便。CN 204526377 The front and rear axle shoulders of the plate roller during printing work in U are supported by semi-circular roller pillows and then compressed by hook plates. On the inner side of the frame wallboard, there are left and right support arms under the roller pillow, and the left and right support arms are provided with corner arcs to support the roller pillow. The arc center of the corner is concentric with the center of the bottom roller. The swing setting of the left and right support arms is pushed by the left and right support arm cylinders. The swing fulcrum is located at the upper end of the support arms. The outward swing of the left and right support arms is limited by the left and right limit blocks. The block adjustable setting is connected with the left and right small adjustment motors. Bottom roll and anilox roll are of different sizes, generally the bottom roll is larger than the screen roll, which makes it inconvenient to adjust the pressure of plate rolls of different sizes.
实用新型内容Utility model content
鉴于背景技术中存在的技术问题,本实用新型所解决的技术问题旨在提供一种机组式柔版印刷机的印刷机构。In view of the technical problems existing in the background technology, the technical problem solved by the utility model is to provide a printing mechanism of a unit type flexographic printing machine.
为解决上述技术问题,本实用新型采用如下的技术方案:机组式柔版印刷机的印刷机构,机架上设有网纹辊、版辊、底辊以及UV组件,底辊与UV组件配合工作,版辊由第一动力源传动进行转动,底辊由第二动力源传动进行转动,其特征在于:机架上还设有被动辊,被动辊位于网纹辊与底辊之间,工况下,被动辊与版辊配合进行印刷。In order to solve the above technical problems, the utility model adopts the following technical scheme: the printing mechanism of the unit type flexographic printing machine, the frame is equipped with anilox roller, plate roller, bottom roller and UV assembly, and the bottom roller and UV assembly work together , the version roller is rotated by the transmission of the first power source, and the bottom roller is rotated by the transmission of the second power source. It is characterized in that: there is also a passive roller on the frame, and the passive roller is located between the anilox roller and the bottom roller. Next, the passive roller cooperates with the version roller to print.
网纹辊、版辊、底辊及被动辊相互平行设置。The anilox roll, version roll, bottom roll and passive roll are arranged parallel to each other.
第一动力源和第二动力源均包括伺服电机。Both the first power source and the second power source include servo motors.
所述被动辊与网纹辊的外径一致,并且被动辊的中心轴与网纹辊的中心轴处于同一平面内,版辊的中心轴位于被动辊与网纹辊的对称面上。The outer diameters of the passive roller and the anilox roller are consistent, and the central axis of the passive roller and the central axis of the anilox roller are in the same plane, and the central axis of the version roller is located on the symmetrical plane of the passive roller and the anilox roller.
所述平面为水平面。The plane is a horizontal plane.
印刷工作时的版辊其前后的轴肩均由半圆环形状的辊枕进行支承,辊枕浮动设在机架上,辊枕下方设有左压力调节支撑臂和右压力调节支撑臂,左压力调节支撑臂和右压力调节支撑臂均摆动设置在机架上,各压力调节支撑臂的摆动支点均设在他们的上端,左压力调节支撑臂和右压力调节支撑臂均设有转角圆弧部对辊枕进行支承,左压力调节支撑臂的转角圆弧部的中心与网纹辊的中心为同心设置,右压力调节支撑臂的转角圆弧部的中心与被动辊的中心为同心设置,每个压力调节支撑臂均由配有支撑气缸和调节电机并通过支撑气缸和调节电机配合带动其在机架上进行摆动。During the printing work, the front and rear shoulders of the plate roller are supported by semi-circular roller pillows. The roller pillows are floating on the frame. There are left pressure adjustment support arms and right pressure adjustment support arms under the roller pillows. Both the pressure adjustment support arm and the right pressure adjustment support arm are swingably set on the frame, and the swing fulcrums of each pressure adjustment support arm are set at their upper ends, and the left pressure adjustment support arm and the right pressure adjustment support arm are provided with corner arcs The center of the roller pillow is supported, the center of the corner arc of the left pressure-adjusting support arm is set concentrically with the center of the anilox roller, and the center of the corner arc of the right pressure-adjusting support arm is concentrically set with the center of the passive roller. Each pressure adjustment support arm is equipped with a support cylinder and an adjustment motor, and is driven to swing on the frame through the cooperation of the support cylinder and the adjustment motor.
每个压力调节支撑臂均配有零位开关,零位开关与配对的压力调节支承臂触发配合,各零位开关设置在机架上,各个零位开关与控制装置联接,控制装置与各调节电机联接,各个零位开关分别与每个压力调节支撑臂配对的调节电机相对应。Each pressure adjustment support arm is equipped with a zero switch, and the zero switch is matched with the matching pressure adjustment support arm. Each zero switch is set on the frame, and each zero switch is connected with the control device. The motor is connected, and each zero position switch corresponds to the adjustment motor paired with each pressure adjustment support arm.
本实用新型的有益效果为,采用上述技术方案将印刷和固化两个工作分开在两个辊上完成,能够用被动辊作为承印辊配合版辊完成印刷,在底辊上配合UV组件完成固化,即使被动辊上沾上墨,但没有经过固化也可以方便清除。被动辊没有另外设置动力源进行传动,而是被动辊与版辊、承印物配合转动,进行印刷工作,被动辊和版辊的配合面的线速度将保持一致,印刷精度和印刷质量将更好。被动辊与网纹辊的外径一致,版辊的中心轴位于被动辊与网纹辊的对称面上,使版辊的压力调节更加方便。通过设置零位开关来设定各压力调节支撑臂的初始位置,方便调节时迅速地将各压力调节支撑臂回到初始位置,以便重新对版辊进行压力调节。因此,本实用新型与现有技术相比具有实质性特点和进步。The beneficial effect of the utility model is that, adopting the above technical scheme, the two tasks of printing and curing are separated and completed on two rollers, and the passive roller can be used as the printing roller to cooperate with the plate roller to complete the printing, and the bottom roller can be used to cooperate with the UV component to complete the curing. Even if the passive roller is stained with ink, it can be easily removed without curing. The passive roller does not have an additional power source for transmission, but the passive roller rotates with the version roller and the substrate to carry out printing work. The linear speed of the mating surface of the passive roller and the version roller will remain consistent, and the printing accuracy and printing quality will be better. . The outer diameters of the passive roller and the anilox roller are consistent, and the central axis of the version roller is located on the symmetrical plane of the passive roller and the anilox roller, which makes the pressure adjustment of the version roller more convenient. The initial position of each pressure adjustment support arm is set by setting the zero position switch, so that each pressure adjustment support arm can be quickly returned to the initial position during adjustment, so as to re-adjust the pressure of the plate roller. Therefore, compared with the prior art, the utility model has substantive characteristics and progress.
附图说明Description of drawings
下面结合附图描述本实用新型的实施方式及实施例的有关细节及工作原理。The relevant details and working principles of the embodiments and examples of the present utility model will be described below in conjunction with the accompanying drawings.
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为图1中去掉机架的前侧板的结构示意图。FIG. 2 is a schematic structural view of FIG. 1 without the front side panel of the rack.
图3为图2中去掉压力调节支撑臂及支撑气缸和调节电机的结构示意图。Fig. 3 is a structural schematic view of Fig. 2 without the pressure regulating support arm, the supporting cylinder and the regulating motor.
图4为图1中机架后侧结构示意图。FIG. 4 is a schematic diagram of the rear structure of the rack in FIG. 1 .
图中:11压钩,19版辊主电机,20压钩升降气缸,21版辊连接板,24直线导轨,25开关座,27版辊升降气缸,28版辊套安装板,29版辊主电机,30滑杆,31压钩翻转气缸。In the figure: 11 pressure hook, 19 version of roller main motor, 20 version of pressure hook lifting cylinder, 21 version of roller connecting plate, 24 linear guide rail, 25 switch seat, 27 version of roller lifting cylinder, 28 version of roller sleeve mounting plate, 29 version of roller main Motor, 30 slide bars, 31 press hooks and overturn cylinders.
具体实施方式detailed description
参见附图,本实施方式中机组式柔版印刷机的印刷机构,机架上设有网纹辊7、版辊8、底辊10以及UV组件。UV组件包括固化箱、UV 灯及风机等,底辊与UV组件配合工作,完成固化。版辊8由第一动力源传动进行转动,底辊10由第二动力源传动进行转动,第一动力源和第二动力源均包括伺服电机。机架上还设有被动辊9,被动辊9位于网纹辊7与底辊10之间,工况下,被动辊9与版辊8配合完成印刷。被动辊将由承印物(如纸张)带动进行转动。将印刷和固化两个工作分开在两个辊上完成,能够用被动辊作为承印辊配合版辊完成印刷,在底辊上配合UV组件完成固化,即使被动辊上沾上墨,但没有经过固化也可以方便清除,如可采用酒精擦除。被动辊由承印物带动进行印刷工作,被动辊辊面与版辊辊面的线速度将保持一致,印刷精度和印刷质量将更好。Referring to the accompanying drawings, the printing mechanism of the group flexographic printing machine in this embodiment is provided with an anilox roller 7, a version roller 8, a bottom roller 10 and a UV assembly on the frame. The UV component includes a curing box, UV lamp and fan, etc. The bottom roller and the UV component work together to complete the curing. The version roller 8 is driven to rotate by the first power source, and the bottom roller 10 is rotated by the second power source, both of the first power source and the second power source include servo motors. The frame is also provided with a passive roller 9, which is located between the anilox roller 7 and the bottom roller 10. Under working conditions, the passive roller 9 cooperates with the version roller 8 to complete printing. The passive roller will be driven by the substrate (such as paper) to rotate. The two work of printing and curing are separated on two rollers, and the passive roller can be used as the base roller to complete the printing, and the bottom roller can be combined with the UV component to complete the curing. Even if the passive roller is stained with ink, it has not been cured. It can also be easily removed, such as alcohol can be used to wipe. The passive roller is driven by the substrate to carry out the printing work, the linear speed of the passive roller surface and the plate roller surface will be consistent, and the printing accuracy and printing quality will be better.
被动辊与网纹辊的外径一致,并且被动辊的中心轴与网纹辊的中心轴处于同一平面(平面优选为水平面)内,底辊位于被动辊的右方,版辊的中心轴位于被动辊与网纹辊的对称面上,版辊的中心可以保持在一直线上,使版辊的压力调节更加方便。The outer diameters of the passive roller and the anilox roller are consistent, and the central axis of the passive roller and the central axis of the anilox roller are in the same plane (the plane is preferably a horizontal plane), the bottom roller is located on the right side of the passive roller, and the central axis of the plate roller is at On the symmetrical surface of the passive roll and the anilox roll, the center of the plate roll can be kept on a straight line, which makes the pressure adjustment of the plate roll more convenient.
网纹辊、版辊、底辊及被动辊将相互平行设置。版辊8将由版辊升降气缸27带动进行升降。版辊升降气缸27带动版辊连接板21升降,版辊通过版辊套安装板28连接在版辊连接板21上,版辊套安装板28具有轴套供版辊套设。The anilox roll, plate roll, base roll and driven roll will be arranged parallel to each other. Version roller 8 will be driven by version roller lifting cylinder 27 to lift. Version roller lifting cylinder 27 drives version roller connection plate 21 lifting, and version roller is connected on the version roller connection plate 21 by version roller cover installation plate 28, and version roller cover installation plate 28 has axle sleeve for version roller sleeve.
CN 204605131 U中将对版辊进行压力调节。版辊8由第一电机26带动进行轴向移动,版辊的轴向移动需要限制在一定方位内,而CN 204605131 U中并没有涉及。本实施方式中,版辊连接有碰块22,机架上设有开关座25供前限位开关和后限位开关23安装,碰块在前限位开关和后限位开关之间移动,并且碰块分别与前限位开关和后限位开关配合工作,前限位开关和后限位开关分别与第一电机联接。当第一电机传动版辊轴向前后移动时,碰块随版辊同步前后移动,当碰块触碰到前限位开关或后限位开关的时候,前限位开关或后限位开关传动信号使第一电机停止工作。In CN 204605131 U, pressure adjustment will be performed on the plate roller. The version roller 8 is driven by the first motor 26 to move axially, and the axial movement of the version roller needs to be limited within a certain orientation, which is not involved in CN 204605131 U. In this embodiment, the plate roller is connected with a touch block 22, and the frame is provided with a switch seat 25 for the installation of the front limit switch and the rear limit switch 23, and the touch block moves between the front limit switch and the rear limit switch. And the touch block cooperates with the front limit switch and the rear limit switch respectively, and the front limit switch and the rear limit switch are respectively connected with the first motor. When the first motor drives the plate roller to move back and forth, the bumper moves back and forth synchronously with the plate roller. When the bumper touches the front limit switch or the rear limit switch, the front limit switch or the rear limit switch drives The signal stops the first motor.
印刷工作时的版辊8其前后的轴肩均由半圆环形状的辊枕进行支承,半圆环形状的辊枕,半圆环形状可以是1/2个圆环也可以是比1/2个圆环略小。辊枕浮动设在机架上,前后各设置一个辊枕,辊枕下方设有压力调节支撑臂13(包括左压力调节支撑臂和右压力调节支撑臂)。左压力调节支撑臂和右压力调节支撑臂均摆动设置在机架上,各压力调节支撑臂的摆动支点均设在他们的上端,左压力调节支撑臂和右压力调节支撑臂均设有转角圆弧部对辊枕进行支承。左压力调节支撑臂的转角圆弧部的中心与网纹辊的中心为同心设置,右压力调节支撑臂的转角圆弧部的中心与被动辊的中心为同心设置。每个压力调节支撑臂均由配有支撑气缸14和调节电机1并通过支撑气缸和调节电机配合带动其在机架上进行摆动。支撑气缸通过支承杆15与压力调节支撑臂连接。左压力调节支撑臂和右压力调节支撑臂的摆动将带动辊枕的浮动,从而达到调节版辊压力。左右对称结构,使版辊的压力调节更加方便。The front and rear shoulders of the plate roller 8 during printing work are all supported by semi-circular roller pillows, and the semi-circular-shaped roller pillows can be 1/2 rings or 1/2 rings. 2 rings are slightly smaller. The roller pillows are floatingly arranged on the frame, and a roller pillow is respectively arranged at the front and back, and a pressure adjustment support arm 13 (including a left pressure adjustment support arm and a right pressure adjustment support arm) is arranged below the roller sleeper. Both the left pressure-adjusting support arm and the right pressure-adjusting support arm are swingably set on the frame, and the swing fulcrums of each pressure-adjusting support arm are set at their upper ends. The arc supports the roller pillow. The center of the corner arc of the left pressure-adjusting support arm is set concentrically with the center of the anilox roller, and the center of the corner arc of the right pressure-adjusting support arm is set concentrically with the center of the driven roller. Each pressure adjustment support arm is equipped with a support cylinder 14 and an adjustment motor 1 and drives it to swing on the frame through the cooperation of the support cylinder and the adjustment motor. The support cylinder is connected with the pressure adjustment support arm through the support rod 15 . The swing of the left pressure adjustment support arm and the right pressure adjustment support arm will drive the float of the roller pillow, thereby achieving the adjustment of the pressure of the plate roller. The left and right symmetrical structure makes the pressure adjustment of the plate roller more convenient.
每个压力调节支撑臂均配有零位开关17,零位开关17通过安装座16设置机架上。零位开关与配对的压力调节支承臂触发配合,压力调节支承臂上可以设置压块18与零位开关配合。零位开关可以采用触碰开关,通过触碰来进行触发配合,或采用位置传感器,通过位置传感器来进行触发配合。各零位开关设置在机架上,各个零位开关与控制装置联接,控制装置与各调节电机联接,各个零位开关分别与每个压力调节支撑臂配对的调节电机相对应。通过设置零位开关来设定各压力调节支撑臂的初始位置,方便调节时迅速地将各压力调节支撑臂回到初始位置,以便重新对版辊进行压力调节。调节电机工作并配合支撑气缸带动压力调节支撑臂摆动的时候,当压力调节支撑臂触发零位开关的时候,为初始位置(即零位),此时,控制装置将接收到零位开关的信号,然后控制装置就可以控制对应的调节电机进行新的压力调节工作,从初始位置进行调节,调节电机可以采用普通电机即可,成本更低。Each pressure adjustment support arm is equipped with a zero switch 17, and the zero switch 17 is set on the frame through the mounting base 16. The zero position switch is matched with the matching pressure adjustment support arm for triggering, and a pressure block 18 can be arranged on the pressure adjustment support arm to cooperate with the zero position switch. The zero position switch can adopt a touch switch to perform trigger cooperation through touch, or adopt a position sensor to perform trigger cooperation through the position sensor. Each zero position switch is arranged on the frame, each zero position switch is connected with the control device, the control device is connected with each adjustment motor, and each zero position switch corresponds to the adjustment motor paired with each pressure adjustment support arm. The initial position of each pressure adjustment support arm is set by setting the zero position switch, so that each pressure adjustment support arm can be quickly returned to the initial position during adjustment, so as to re-adjust the pressure of the plate roller. When the adjustment motor works and cooperates with the support cylinder to drive the pressure adjustment support arm to swing, when the pressure adjustment support arm triggers the zero position switch, it is the initial position (ie zero position). At this time, the control device will receive the signal of the zero position switch , and then the control device can control the corresponding adjustment motor to perform new pressure adjustment work, and adjust from the initial position. The adjustment motor can be an ordinary motor, and the cost is lower.
机架5上设有第一半圆环轴承座、摆动支架4和支架锁紧装置,摆动支架在机架上摆动设置,摆动支架上设有第二半圆环轴承座,第一半圆环轴承座与第二半圆环轴承座配合供网纹辊安装,第二半圆环轴承座在摆动支架摆动过程中始终支承网纹辊,半圆环可以是1/2个圆环也可以是比1/2个圆环略小。支架锁紧装置包括锁紧气缸3和锁紧块55,锁紧气缸带动锁紧块动作,当摆动支架带着网纹辊至工况位置时,锁紧块动作锁住摆动支架,摆动支架上可以设置销柱,锁紧块锁住时可以作用在销柱上。The frame 5 is provided with a first semicircular bearing seat, a swing support 4 and a support locking device, the swing support is swingably arranged on the frame, the swing support is provided with a second semicircular bearing seat, and the first semicircular bearing The bearing seat and the second semi-circular bearing seat are used for the installation of the anilox roller. The second semi-circular bearing seat always supports the anilox roller during the swinging process of the swing bracket. The semi-circular ring can be 1/2 circular ring or Slightly smaller than 1/2 ring. The bracket locking device includes a locking cylinder 3 and a locking block 55. The locking cylinder drives the locking block to move. When the swing bracket brings the anilox roller to the working position, the locking block moves to lock the swing bracket. Pins can be provided on which the locking block can act when locked.
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| CN201620637854.5U CN205705679U (en) | 2016-06-26 | 2016-06-26 | The printing mechanism of set type flexible printing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105966050A (en) * | 2016-06-26 | 2016-09-28 | 浙江炜冈机械有限公司 | Printing mechanism of unit type flexo printing machine |
| CN110978767A (en) * | 2019-11-27 | 2020-04-10 | 东莞市源铁印刷机械有限公司 | Flexographic printing unit |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105966050A (en) * | 2016-06-26 | 2016-09-28 | 浙江炜冈机械有限公司 | Printing mechanism of unit type flexo printing machine |
| CN105966050B (en) * | 2016-06-26 | 2019-04-30 | 浙江炜冈机械股份有限公司 | Printing mechanism of unit type flexographic printing machine |
| CN110978767A (en) * | 2019-11-27 | 2020-04-10 | 东莞市源铁印刷机械有限公司 | Flexographic printing unit |
| CN110978767B (en) * | 2019-11-27 | 2024-05-07 | 东莞市源铁印刷机械有限公司 | Flexographic printing unit |
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Granted publication date: 20161123 |