WO2019000892A1 - Method and apparatus for predicting scrap rate for pcb order - Google Patents

Method and apparatus for predicting scrap rate for pcb order Download PDF

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Publication number
WO2019000892A1
WO2019000892A1 PCT/CN2017/120101 CN2017120101W WO2019000892A1 WO 2019000892 A1 WO2019000892 A1 WO 2019000892A1 CN 2017120101 W CN2017120101 W CN 2017120101W WO 2019000892 A1 WO2019000892 A1 WO 2019000892A1
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indicates
plate
circuit board
scrap rate
pcb order
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PCT/CN2017/120101
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French (fr)
Chinese (zh)
Inventor
宫立军
邱醒亚
张可
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广州兴森快捷电路科技有限公司
深圳市兴森快捷电路科技股份有限公司
宜兴硅谷电子科技有限公司
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Publication of WO2019000892A1 publication Critical patent/WO2019000892A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/30Circuit design
    • G06F30/39Circuit design at the physical level
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/04Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"

Definitions

  • the present invention relates to the field of PCB technology, and in particular, to a PCB order rejection rate prediction method and apparatus.
  • PCB Printed Circuit Board, printed circuit board, also known as printed circuit board
  • PCB industry has many customers with PCB board source and random order, and PCB products have strong individuality, production parameters and process characteristics, and precision requirements. Higher characteristics. These characteristics lead to the easy occurrence of scrap in the PCB production process, so companies need to predict the scrap rate of PCB production.
  • the main influencing factors of PCB order scrap rate there will be certain scrapping conditions in the PCB processing process, and the reasons for the product's unqualified scrapping include subjective factors and objective factors.
  • the subjective factors mainly refer to the unreasonable design process of the man-made, the mistakes caused by the operation, etc., which can generally trace the responsible person directly.
  • the objective factors are mainly due to the fact that the product requires a large number of processing parameters, complex processing characteristics, high process requirements, equipment processing capacity limitations and environmental uncertainty, resulting in a certain proportion of product scrapping in the process of manufacturing. Obviously, the more complex the product, the higher the accuracy requirements of the feature, the higher the difficulty in manufacturing under the condition that the manufacturing equipment is not improved, and the higher the scrap rate caused by objective reasons.
  • the difficulty of fabrication is usually described by the extreme values (product parameters) of the manufacturing parameters of the PCB.
  • product parameters the higher the difficulty.
  • the transcendence boundary may cause the scrap rate to rise rapidly.
  • the parameter range of one or several features processed in one process directly affects the scrap rate of the process.
  • the PCB order scrap rate is mainly predicted by the production dispatcher to assess the difficulty of PCB manufacturing based on experience. This method has a large subjectivity, which may lead to inaccurate prediction and long time consumption.
  • an object of the present invention is to provide a PCB order rejection rate prediction method and apparatus, a computer readable storage medium, and a computer device, which can predict the PCB order scrap rate without manual intervention, and can improve The efficiency and accuracy of PCB order scrap rate prediction.
  • a method for predicting a PCB order scrap rate which includes:
  • the circuit board product information includes the number of layers, the number of plate plating times, the thickness of the finished board, the thickness of the minimum hole wall, the thickness ratio of the through holes, and the total number of holes , the total number of processes, the quantity of delivery, the historical yield, the area of the finished unit, whether it is plated with copper and nickel, whether it is plated with hard gold, whether there is gold finger, whether there is negative film plating, whether there is thinned copper, whether it is photoelectric plate, Whether it is a high-frequency board, whether it is required to meet the IPCIII standard, whether the line width spacing is less than a preset threshold value and a combination of all the parameter items or a plurality of parameter items.
  • the foregoing scrap rate calculation model is:
  • R scrapped k 1 *N layers +k 2 *T plate +k 3 *T F-plate +k 4 *S ct-hw +k 5 *R th-dm +k 6 *N holes +k 7 *N t -processes -k 8 *Q delivery -k 9 *Y his +k 10 *A F-unit +k 11 *W plate1 +*k 12 W plate2 +k 13 *W chefs +k 14 *W n-plate +k 15 *W t-copper +k 16 *W p-panel +k 17 *W h-fq-board +k 18 *W IPCIII +k 19 *W L-width +k 20 *N press
  • R scrapped indicates scrap rate
  • N layers indicates number of layers
  • T plate indicates plate plating times
  • T F-plate indicates finished plate thickness
  • S ct-hw indicates minimum hole wall thickness
  • R th-dm indicates through hole thickness Ratio
  • N holes indicates the total number of holes
  • N t-processes indicates the total number of flows
  • Q delivery indicates the delivery quantity
  • Y his indicates the historical yield
  • a F-unit indicates the finished unit area
  • W plate1 indicates whether the plate is plated with copper and nickel
  • W plate2 indicates whether to plate hard gold
  • W chefs indicates whether there is gold finger
  • W n-plate indicates whether there is negative plating
  • W t-copper indicates whether there is thinned copper
  • W p-panel indicates whether it is photoelectric plate
  • W h -fq-board indicates whether it is a high frequency board
  • W IPCIII indicates whether it is required to reach the IPCIII standard
  • W L-width indicates whether the line width spacing is less than the preset
  • k 1 is 0.3347
  • k 2 is 0.5837
  • k 3 is 0.2654
  • k 4 is 0.0118
  • k 5 is 0.1757
  • k 6 is 0.00006001
  • k 7 is 0.04282
  • k 8 is 0.0002636
  • k 9 is 0.05532
  • k 10 is 42.07
  • k 11 is 2.377
  • k 12 is 0.828
  • k 13 is 0.6899
  • k 14 is 0.886
  • k 15 is 0.6842.
  • k 16 is 0.2591
  • k 17 is 0.3622
  • k 18 is 0.4906
  • k 19 is 0.4961
  • k 20 is 2.6278;
  • the value of W plate1 is 1, otherwise 0; when the circuit board product is plated with hard gold, the value of W plate2 is 1, otherwise 0; in the line
  • the value of W chefs is 1, otherwise it is 0; when the circuit board product has negative film plating, the value of W n-plate is 1, otherwise 0; in the circuit board product is reduced
  • the value of W t-copper is 1, otherwise 0; when the circuit board product is a photovoltaic board, the value of W p-panel is 1, otherwise 0; in the circuit board product is high frequency
  • the value of W h-fq-board is 1, otherwise it is 0; when the board product is required to meet the IPCIII standard, the value of W IPCIII is 1, otherwise 0; the line width of the product line is less than When the threshold is preset, the value of W L-width is 1, otherwise it is 0;
  • the preset threshold is 3.5 mils.
  • the determining, by the CMP software server, the parameter that is determined by using the PCB order file The PCB order file is parsed to obtain the parameters of the PCB order.
  • a PCB order rejection rate prediction apparatus including:
  • a file obtaining unit configured to obtain a PCB order file of a PCB order to be predicted by the scrap rate
  • An information analyzing unit configured to determine, according to the PCB order file, a parameter of the PCB order, where the parameter includes circuit board product information of a circuit board product corresponding to the PCB order;
  • the scrap rate prediction unit is configured to predict a scrap rate of the PCB order according to the circuit board product information and a preset scrap rate calculation model.
  • the circuit board product information includes the number of layers, the number of plate plating times, the thickness of the finished board, the thickness of the minimum hole wall, the thickness ratio of the through holes, and the total Number of holes, total flow, delivery quantity, historical yield, finished unit area, whether copper or nickel plating, whether hard gold plating, whether there is gold finger, whether there is negative plating, whether there is thinned copper, whether it is photoelectric Whether the board, whether it is a high-frequency board, whether it is required to meet the IPCIII standard, whether the line width spacing is less than a preset threshold value and the number of presses, or a combination of a plurality of parameter items;
  • the foregoing retirement rate calculation model is:
  • R scrapped k 1 *N layers +k 2 *T plate +k 3 *T F-plate +k 4 *S ct-hw +k 5 *R th-dm +k 6 *N holes +k 7 *N t -processes -k 8 *Q delivery -k 9 *Y his +k 10 *A F-unit +k 11 *W plate1 +*k 12 W plate2 +k 13 *W chefs +k 14 *W n-plate +k 15 *W t-copper +k 16 *W p-panel +k 17 *W h-fq-board +k 18 *W IPCIII +k 19 *W L-width +k 20 *N press
  • R scrapped indicates scrap rate
  • N layers indicates number of layers
  • T plate indicates plate plating times
  • T F-plate indicates finished plate thickness
  • S ct-hw indicates minimum hole wall thickness
  • R th-dm indicates through hole thickness Ratio
  • N holes indicates the total number of holes
  • N t-processes indicates the total number of flows
  • Q delivery indicates the delivery quantity
  • Y his indicates the historical yield
  • a F-unit indicates the finished unit area
  • W plate1 indicates whether the plate is plated with copper and nickel
  • W plate2 indicates whether to plate hard gold
  • W chefs indicates whether there is gold finger
  • W n-plate indicates whether there is negative plating
  • W t-copper indicates whether there is thinned copper
  • W p-panel indicates whether it is photoelectric plate
  • W h -fq-board indicates whether it is a high frequency board
  • W IPCIII indicates whether it is required to reach the IPCIII standard
  • W L-width indicates whether the line width spacing is less than the preset
  • k 1 is 0.3347
  • k 2 is 0.5837
  • k 3 is 0.2654
  • k 4 is 0.0118
  • k 5 is 0.1757
  • k 6 is 0.00006001
  • k 7 is 0.04282
  • k 8 is 0.0002636
  • k 9 is 0.05532
  • k 10 is 42.07
  • k 11 is 2.377
  • k 12 is 0.828
  • k 13 is 0.6899
  • k 14 is 0.886
  • k 15 is 0.6842.
  • k 16 is 0.2591
  • k 17 is 0.3622
  • k 18 is 0.4906
  • k 19 is 0.4961
  • k 20 is 2.6278;
  • the value of W plate1 is 1, otherwise 0; when the circuit board product is plated with hard gold, the value of W plate2 is 1, otherwise 0; in the line
  • the value of W chefs is 1, otherwise it is 0; when the circuit board product has negative film plating, the value of W n-plate is 1, otherwise 0; in the circuit board product is reduced
  • the value of W t-copper is 1, otherwise 0; when the circuit board product is a photovoltaic board, the value of W p-panel is 1, otherwise 0; in the circuit board product is high frequency
  • the value of W h-fq-board is 1, otherwise it is 0; when the board product is required to meet the IPCIII standard, the value of W IPCIII is 1, otherwise 0; the line width of the product line is less than When the threshold is preset, the value of W L-width is 1, otherwise it is 0;
  • the preset threshold is 3.5 mils.
  • a computer readable storage medium having stored thereon a computer program for performing the steps of the PCB order scrap rate prediction method as described above when the program is executed by the processor.
  • a fourth aspect provides a computer device including a memory, a processor, and a computer program stored on the memory and operable on the processor, wherein the processor executes the program to implement a PCB order scrap rate prediction method as described above A step of.
  • the PCB order file of the PCB order for which the scrap rate prediction is to be performed is determined, and the parameter of the PCB order is determined according to the PCB order file, and the parameter includes the line of the circuit board product corresponding to the PCB order.
  • the board product information predicts the scrap rate of the PCB order according to the board product information and a preset scrap rate calculation model.
  • FIG. 1 is a schematic flowchart of an implementation process of a PCB order scrap rate prediction method according to an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a PCB order scrap rate prediction apparatus according to an embodiment of the present invention.
  • a PCB order rejection rate prediction method is provided. As shown in FIG. 1, the PCB order scrap rate prediction method in this embodiment includes the following steps:
  • Step S101 Obtain a PCB order file of a PCB order to be predicted by the scrap rate
  • the PCB order file is a line graphic file that can be used to make a circuit board product.
  • Step S102 determining parameters of the PCB order according to the PCB order file, where the parameters include circuit board product information of the circuit board product corresponding to the PCB order;
  • the circuit board product information includes parameter values corresponding to the respective parameter items of the circuit board product, and specifically includes which parameter item parameter values can be determined according to actual needs.
  • Step S103 predicting the scrap rate of the PCB order according to the circuit board product information and a preset scrap rate calculation model.
  • the prediction of the PCB order scrap rate can be realized without manual intervention, which can save labor cost and improve the efficiency and accuracy of the forecast.
  • the above-mentioned circuit board product information includes the number of layers, the number of plate plating times, the thickness of the finished plate, the thickness of the minimum hole wall, the thickness ratio of the through holes, the total number of holes, the total number of processes, the quantity of delivery, and the history. Yield, finished unit area, whether it is plated with copper and nickel, whether it is plated with hard gold, whether there is gold finger, whether there is negative plating, whether there is thin copper, whether it is photovoltaic board, whether it is high frequency board, whether it is required to reach IPCIII Standard, whether the line width spacing is less than all the parameter items in the preset threshold value and the number of pressing times or a combination of multiple parameter items.
  • the parameter items included in the board product information may be determined based on actual needs.
  • the product information of the circuit board includes the number of layers, the number of plate plating times, the thickness of the finished plate, the thickness of the minimum hole wall, the thickness ratio of the through holes, the total number of holes, the total number of processes, and the quantity of delivery. , historical yield, finished unit area, whether it is plated with copper and nickel gold, whether it is plated with hard gold, whether there is gold finger, whether there is negative film plating, whether there is thin copper, whether it is photoelectric plate, whether it is high frequency plate, whether it is required Meet the IPCIII standard, whether the line width spacing is less than the preset threshold and the number of presses.
  • the parameter items included in the circuit board product information in this embodiment are comprehensive, and the prediction accuracy can be improved. Table 1 shows the parameters of a PCB order.
  • Serial number Parameter item Parameter value 1 Number of layers 2 2 Plate plating times 1 3 Finished board thickness 1.6 4 Minimum hole wall copper thickness 20 5 Through hole thickness to diameter ratio 6 6 Total number of holes 21568 7 Total number of processes twenty three 8 quantity of delivery 150 9 Historical yield 94.17% 10 Finished unit area 0.005 11 Whether the picture is plated with copper, nickel and gold 1 12 Whether to plate hard gold 1 13 Is there a golden finger? 0 14 Is there a negative plating? 0 15 Is there a thinned copper? 0 16 Whether photovoltaic panels 0 17 Whether high frequency board 0 18 Whether the IPCIII standard 0 19 Whether the line width spacing is less than 3.5 0 20 Number of presses 0
  • the above-mentioned scrapping rate calculation model may be the number of layers, the number of plate plating times, the thickness of the finished plate, the minimum hole wall copper thickness, the through hole thickness to diameter ratio, the total number of holes, the total number of processes, and the number of deliveries. , historical yield, finished unit area, whether it is plated with copper and nickel gold, whether it is plated with hard gold, whether there is gold finger, whether there is negative film plating, whether there is thin copper, whether it is photoelectric plate, whether it is high frequency plate, whether it is required
  • a combination of all parameter items or a plurality of parameter items in the IPCIII standard, whether the line width spacing is less than the preset threshold value and the number of presses is weighted and summed. Wherein, the weight coefficient of the two parameter items of the delivery quantity and the historical yield is a negative number, and the weight coefficient of the remaining parameter items is a positive number.
  • the above-mentioned scrap rate calculation model is the following formula (1):
  • R scrapped indicates scrap rate
  • N layers indicates number of layers
  • T plate indicates plate plating times
  • T F-plate indicates finished plate thickness
  • S ct-hw indicates minimum hole wall thickness
  • R th-dm indicates through hole thickness Ratio
  • N holes indicates the total number of holes
  • N t-processes indicates the total number of flows
  • Q delivery indicates the delivery quantity
  • Y his indicates the historical yield
  • a F-unit indicates the finished unit area
  • W plate1 indicates whether the plate is plated with copper and nickel
  • W plate2 indicates whether to plate hard gold
  • W chefs indicates whether there is gold finger
  • W n-plate indicates whether there is negative plating
  • W t-copper indicates whether there is thinned copper
  • W p-panel indicates whether it is photoelectric plate
  • W h -fq-board indicates whether it is a high frequency board
  • W IPCIII indicates whether it is required to reach the IPCIII standard
  • W L-width indicates whether the line width spacing is less than the preset
  • the preset threshold can be set according to actual needs.
  • the predetermined threshold is 3.5 mils and 1 mil is equal to 25.4 microns.
  • the scrap rate calculation model in this embodiment considers various major influencing factors of the PCB scrap rate, and the prediction of the PCB order scrap rate based on the scheme of the embodiment can significantly improve the accuracy of the scrap rate prediction.
  • the scrap rate calculation model is not limited to the formula (1).
  • the scrap rate calculation model may have different forms.
  • k 1 is 0.3347
  • k 2 is 0.5837
  • k 3 is 0.2654
  • k 4 is 0.0118
  • k 5 is 0.1757
  • k 6 is 0.00006001
  • k 7 is 0.04282
  • k 8 is 0.0002636
  • k 9 is 0.05532
  • k 10 is 42.07
  • k 11 is 2.377
  • k 12 is 0.828
  • k 13 is 0.6899
  • k 14 is 0.886
  • k 15 is 0.6842
  • k 16 is 0.2591
  • k 17 is 0.3622
  • k 18 is 0.4906
  • k 19 is 0.4961
  • k 20 is 2.6278;
  • the value of W plate1 is 1, otherwise 0; when the circuit board product is plated with hard gold, the value of W plate2 is 1, otherwise 0; in the line
  • the value of W chefs is 1, otherwise it is 0; when the circuit board product has negative film plating, the value of W n-plate is 1, otherwise 0; in the circuit board product is reduced
  • the value of W t-copper is 1, otherwise 0; when the circuit board product is a photovoltaic board, the value of W p-panel is 1, otherwise 0; in the circuit board product is high frequency
  • the value of W h-fq-board is 1, otherwise it is 0; when the board product is required to meet the IPCIII standard, the value of W IPCIII is 1, otherwise 0; the line width of the product line is less than When the threshold is preset, the value of W L-width is 1, otherwise it is 0;
  • the preset threshold is 3.5 mils.
  • the accuracy of the prediction can be further improved.
  • the units of the above-mentioned finished sheet thickness, minimum hole wall copper thickness, and finished unit area are respectively mm, micrometer, and square millimeter.
  • the step of determining the parameter of the PCB order according to the PCB order file may include: parsing the PCB order file by a CAM (computer Aided Manufacturing) software server, Obtain the parameters of the PCB order.
  • CAM computer Aided Manufacturing
  • the PCB order file may be sent to the CAM software server, and the parameters of the PCB order returned by the CAM software server after parsing the PCB order file are received.
  • the prediction efficiency can be further improved by adopting the scheme of the embodiment.
  • FIG. 2 is a schematic diagram showing the structure of a PCB order scrap rate prediction apparatus according to an embodiment of the present invention.
  • the PCB order scrap rate prediction apparatus of the present invention includes a file acquisition unit 201, an information analysis unit 202, and a scrap rate prediction unit 203, wherein:
  • a file obtaining unit 201 configured to acquire a PCB order file of a PCB order to be predicted by the scrap rate
  • the information analyzing unit 202 is configured to determine, according to the PCB order file, a parameter of the PCB order, where the parameter includes circuit board product information of the circuit board product corresponding to the PCB order;
  • the scrap rate prediction unit 203 is configured to predict a scrap rate of the PCB order according to the circuit board product information and a preset scrap rate calculation model.
  • the circuit board product information includes the number of layers, the number of plate plating times, the thickness of the finished plate, the thickness of the minimum hole wall, the thickness ratio of the through holes, the total number of holes, the total number of processes, the quantity of delivery, and the history. Yield, finished unit area, whether it is plated with copper and nickel, whether it is plated with hard gold, whether there is gold finger, whether there is negative plating, whether there is thin copper, whether it is photovoltaic board, whether it is high frequency board, whether it is required to reach IPCIII Standard, whether the line width spacing is less than all parameter items in the preset threshold value and the number of pressing times or a combination of multiple parameter items;
  • the rejection rate calculation model is the formula (1) as above.
  • k 1 is 0.3347
  • k 2 is 0.5837
  • k 3 is 0.2654
  • k 4 is 0.0118
  • k 5 is 0.1757
  • k 6 is 0.00006001
  • k 7 is 0.04282
  • k 8 is 0.0002636
  • k 9 is 0.05532
  • k 10 is 42.07
  • k 11 is 2.377
  • k 12 is 0.828
  • k 13 is 0.6899
  • k 14 is 0.886
  • k 15 is 0.6842
  • k 16 is 0.2591
  • k 17 is 0.3622
  • k 18 is 0.4906
  • k 19 is 0.4961
  • k 20 is 2.6278;
  • the value of W plate1 is 1, otherwise 0; when the circuit board product is plated with hard gold, the value of W plate2 is 1, otherwise 0; in the line
  • the value of W chefs is 1, otherwise it is 0; when the circuit board product has negative film plating, the value of W n-plate is 1, otherwise 0; in the circuit board product is reduced
  • the value of W t-copper is 1, otherwise 0; when the circuit board product is a photovoltaic board, the value of W p-panel is 1, otherwise 0; in the circuit board product is high frequency
  • the value of W h-fq-board is 1, otherwise it is 0; when the board product is required to meet the IPCIII standard, the value of W IPCIII is 1, otherwise 0; the line width of the product line is less than When the threshold is preset, the value of W L-width is 1, otherwise it is 0;
  • the preset threshold is 3.5 mils.
  • the information analysis unit 202 may parse the PCB order file through the CAM software server to obtain parameters of the PCB order.
  • the description of the PCB order scrap rate prediction device provided by the embodiment of the present invention is similar to the description of the PCB order scrap rate prediction method described above, and has the beneficial effects of the above PCB order scrap rate prediction method, so as to save space, no further description is provided; Therefore, for the technical details not disclosed in the PCB order rejection rate prediction apparatus provided by the embodiment of the present invention, please refer to the description of the PCB order rejection rate prediction method provided above.
  • an embodiment further provides a computer readable storage medium having stored thereon a computer program that, when executed by the processor, implements the PCB order as described in any one of the above embodiments The steps of the scrap rate prediction method.
  • an embodiment further provides a computer device including a memory, a processor, and a computer program stored on the memory and executable on the processor, the processor executing the The steps of the PCB order scrap rate prediction method described in any of the above embodiments are implemented at the time of the program.
  • the computer device may be any terminal device including a mobile phone, a tablet computer, a PDA (Personal Digital Assistant), a POS (Point of Sales), an in-vehicle computer, a wearable device, and the like.
  • the program can be stored in a non-volatile computer readable storage.
  • the program may be stored in a storage medium of the computer system and executed by at least one processor in the computer system to implement a flow comprising an embodiment of the methods as described above.
  • the storage medium may be a magnetic disk, an optical disk, a read-only memory (ROM), or a random access memory (RAM).

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Abstract

A method and apparatus for predicting the scrap rate for a printed circuit board (PCB) order, the method comprising: acquiring a PCB order file of a PCB order for which scrap rate prediction is to be performed (S101); according to the PCB order file, determining parameters for the PCB order, the parameters comprising circuit board product information of a circuit board product corresponding to the PCB order (S102); according to the circuit board product information and a preset scrap rate calculation model, predicting the scrap rate for the PCB order (S103). By using the method and apparatus, scrap rate prediction for a PCB order may be achieved without manual intervention, and efficiency and accuracy in scrap rate prediction for a PCB order may also be improved.

Description

PCB订单报废率预测方法和装置PCB order scrap rate prediction method and device 技术领域Technical field
本发明涉及PCB技术领域,特别是涉及一种PCB订单报废率预测方法和装置。The present invention relates to the field of PCB technology, and in particular, to a PCB order rejection rate prediction method and apparatus.
背景技术Background technique
PCB(Printed Circuit Board,印制电路板,又称印刷线路板)行业具有PCB板的客户来源多、订单随机性强的特点,且PCB产品具有个性化强、制作参数和工艺特征多、精度要求高等特点。这些特点导致PCB生产过程中容易出现报废,所以企业需要对PCB板的制作报废率进行预测。PCB (Printed Circuit Board, printed circuit board, also known as printed circuit board) industry has many customers with PCB board source and random order, and PCB products have strong individuality, production parameters and process characteristics, and precision requirements. Higher characteristics. These characteristics lead to the easy occurrence of scrap in the PCB production process, so companies need to predict the scrap rate of PCB production.
PCB订单报废率主要影响因素:PCB加工过程中不可避免的会出现一定的报废情况,造成产品不合格报废的原因包括主观因素和客观因素。其中主观因素主要指人为的设计工艺的不合理、操作失误等带来的报废,这种一般可以直接追溯责任人。客观因素主要由于产品需要加工参数多、加工特征复杂、工艺要求高、设备加工能力限制以及环境的不确定等导致加工制作过程中不可避免的出现一定比率的产品报废。显然,产品越复杂、特征精度要求越高、在制造装备不改进的条件下制作难度越高,由客观原因导致的报废率也会越高。制作难度通常由PCB板的制造参数的极值(产品参数)来描述,越接近能力边界,难度越高,超越能力边界可能会导致报废率的急速上升。同样,一个工序所加工的一个或几个特征的参数取值范围直接影响该工序的报废率。The main influencing factors of PCB order scrap rate: Inevitably, there will be certain scrapping conditions in the PCB processing process, and the reasons for the product's unqualified scrapping include subjective factors and objective factors. The subjective factors mainly refer to the unreasonable design process of the man-made, the mistakes caused by the operation, etc., which can generally trace the responsible person directly. The objective factors are mainly due to the fact that the product requires a large number of processing parameters, complex processing characteristics, high process requirements, equipment processing capacity limitations and environmental uncertainty, resulting in a certain proportion of product scrapping in the process of manufacturing. Obviously, the more complex the product, the higher the accuracy requirements of the feature, the higher the difficulty in manufacturing under the condition that the manufacturing equipment is not improved, and the higher the scrap rate caused by objective reasons. The difficulty of fabrication is usually described by the extreme values (product parameters) of the manufacturing parameters of the PCB. The closer to the capability boundary, the higher the difficulty. The transcendence boundary may cause the scrap rate to rise rapidly. Similarly, the parameter range of one or several features processed in one process directly affects the scrap rate of the process.
传统方式中,PCB订单报废率主要是由生产调度人员根据经验评定PCB制造的难易程度进行预测,这种方式存在较大的主观性,容易导致预测不准,且预测耗时较长。In the traditional way, the PCB order scrap rate is mainly predicted by the production dispatcher to assess the difficulty of PCB manufacturing based on experience. This method has a large subjectivity, which may lead to inaccurate prediction and long time consumption.
发明内容Summary of the invention
鉴于此,本发明的目的在于提供一种PCB订单报废率预测方法和装置、一 种计算机可读存储介质以及一种计算机设备,无需人工干预就可以实现对PCB订单报废率的预测,且可以提升PCB订单报废率预测的效率和准确率。In view of this, an object of the present invention is to provide a PCB order rejection rate prediction method and apparatus, a computer readable storage medium, and a computer device, which can predict the PCB order scrap rate without manual intervention, and can improve The efficiency and accuracy of PCB order scrap rate prediction.
第一方面,提供一种PCB订单报废率预测方法,其包括:In a first aspect, a method for predicting a PCB order scrap rate is provided, which includes:
获取待进行报废率预测的PCB订单的PCB订单文件;Obtaining a PCB order file for a PCB order to be predicted for scrap rate;
根据所述PCB订单文件确定所述PCB订单的参数,所述参数包括所述PCB订单对应的线路板产品的线路板产品信息;Determining, according to the PCB order file, a parameter of the PCB order, where the parameter includes circuit board product information of a circuit board product corresponding to the PCB order;
根据所述线路板产品信息以及预设的报废率计算模型预测所述PCB订单的报废率。Predicting the scrap rate of the PCB order according to the circuit board product information and a preset scrap rate calculation model.
结合第一方面,在第一方面的一种可能实现方式中,上述的线路板产品信息包括层数、板镀次数、成品板厚、最小孔壁铜厚、通孔厚径比、总孔数、总流程数、交货数量、历史良率、成品单元面积、是否图镀铜镍金、是否电镀硬金、是否有金手指、是否有负片电镀、是否有减薄铜、是否为光电板、是否为高频板、是否要求达到IPCIII标准、是否线宽间距小于预设门限值和压合次数中的全部参数项或者多个参数项的组合。With reference to the first aspect, in a possible implementation manner of the first aspect, the circuit board product information includes the number of layers, the number of plate plating times, the thickness of the finished board, the thickness of the minimum hole wall, the thickness ratio of the through holes, and the total number of holes , the total number of processes, the quantity of delivery, the historical yield, the area of the finished unit, whether it is plated with copper and nickel, whether it is plated with hard gold, whether there is gold finger, whether there is negative film plating, whether there is thinned copper, whether it is photoelectric plate, Whether it is a high-frequency board, whether it is required to meet the IPCIII standard, whether the line width spacing is less than a preset threshold value and a combination of all the parameter items or a plurality of parameter items.
结合第一方面或上述某些可能的实现方式,在第一方面的一种可能实现方式中,上述的报废率计算模型为:In combination with the first aspect or some of the possible implementation manners described above, in a possible implementation manner of the first aspect, the foregoing scrap rate calculation model is:
R scrapped=k 1*N layers+k 2*T plate+k 3*T F-plate+k 4*S ct-hw+k 5*R th-dm+k 6*N holes+k 7*N t-processes-k 8*Q delivery-k 9*Y his+k 10*A F-unit+k 11*W plate1+*k 12W plate2+k 13*W chefs+k 14*W n-plate+k 15*W t-copper+k 16*W p-panel+k 17*W h-fq-board+k 18*W IPCIII+k 19*W L-width+k 20*N press R scrapped =k 1 *N layers +k 2 *T plate +k 3 *T F-plate +k 4 *S ct-hw +k 5 *R th-dm +k 6 *N holes +k 7 *N t -processes -k 8 *Q delivery -k 9 *Y his +k 10 *A F-unit +k 11 *W plate1 +*k 12 W plate2 +k 13 *W chefs +k 14 *W n-plate +k 15 *W t-copper +k 16 *W p-panel +k 17 *W h-fq-board +k 18 *W IPCIII +k 19 *W L-width +k 20 *N press
其中,R scrapped表示报废率,N layers表示层数,T plate表示板镀次数,T F-plate表示成品板厚,S ct-hw表示最小孔壁铜厚,R th-dm表示通孔厚径比,N holes表示总孔数,N t-processes表示总流程数,Q delivery表示交货数量,Y his表示历史良率,A F-unit表示成品单元面积,W plate1表示是否图镀铜镍金,W plate2表示是否电镀硬金,W chefs表示是否有金手指,W n-plate表示是否有负片电镀,W t-copper表示是否有减薄铜,W p-panel表示是否为光电板,W h-fq-board表示是否为高频板,W IPCIII表示是否要求达到IPCIII标准,W L-width表示是否线宽间距小于预设门限值,N press表示压合次数,k 1、k 2、k 3、k 4、k 5、 k 6、k 7、k 8、k 9、k 10、k 11、k 12、k 13、k 14、k 15、k 16、k 17、k 18、k 19和k 20参数项系数。 Where R scrapped indicates scrap rate, N layers indicates number of layers, T plate indicates plate plating times, T F-plate indicates finished plate thickness, S ct-hw indicates minimum hole wall thickness, and R th-dm indicates through hole thickness Ratio, N holes indicates the total number of holes, N t-processes indicates the total number of flows, Q delivery indicates the delivery quantity, Y his indicates the historical yield, A F-unit indicates the finished unit area, and W plate1 indicates whether the plate is plated with copper and nickel W plate2 indicates whether to plate hard gold, W chefs indicates whether there is gold finger, W n-plate indicates whether there is negative plating, W t-copper indicates whether there is thinned copper, W p-panel indicates whether it is photoelectric plate, W h -fq-board indicates whether it is a high frequency board, W IPCIII indicates whether it is required to reach the IPCIII standard, W L-width indicates whether the line width spacing is less than the preset threshold, N press indicates the number of presses, k 1 , k 2 , k 3 , k 4 , k 5 , k 6 , k 7 , k 8 , k 9 , k 10 , k 11 , k 12 , k 13 , k 14 , k 15 , k 16 , k 17 , k 18 , k 19 and k 20 parameter term coefficient.
结合第一方面或上述某些可能的实现方式,在第一方面的一种可能实现方式中,k 1为0.3347,k 2为0.5837,k 3为0.2654,k 4为0.0118,k 5为0.1757,k 6为0.00006001,k 7为0.04282,k 8为0.0002636,k 9为0.05532,k 10为42.07,k 11为2.377,k 12为0.828,k 13为0.6899,k 14为0.886,k 15为0.6842,k 16为0.2591,k 17为0.3622,k 18为0.4906,k 19为0.4961,k 20为2.6278; With reference to the first aspect or some possible implementations of the foregoing, in a possible implementation of the first aspect, k 1 is 0.3347, k 2 is 0.5837, k 3 is 0.2654, k 4 is 0.0118, and k 5 is 0.1757. k 6 is 0.00006001, k 7 is 0.04282, k 8 is 0.0002636, k 9 is 0.05532, k 10 is 42.07, k 11 is 2.377, k 12 is 0.828, k 13 is 0.6899, k 14 is 0.886, k 15 is 0.6842. k 16 is 0.2591, k 17 is 0.3622, k 18 is 0.4906, k 19 is 0.4961, and k 20 is 2.6278;
在所述线路板产品图镀铜镍金时,W plate1的值为1,否则为0;在所述线路板产品电镀硬金时,W plate2的值为1,否则为0;在所述线路板产品有金手指时,W chefs的值为1,否则为0;在所述线路板产品有负片电镀时,W n-plate的值为1,否则为0;在所述线路板产品有减薄铜时,W t-copper的值为1,否则为0;在所述线路板产品为光电板时,W p-panel的值为1,否则为0;在所述线路板产品为高频板时,W h-fq-board的值为1,否则为0;在要求所述线路板产品达到IPCIII标准时,W IPCIII的值为1,否则为0;在所述线路板产品线宽间距小于预设门限值时,W L-width的值为1,否则为0; When the circuit board product pattern is plated with copper nickel gold, the value of W plate1 is 1, otherwise 0; when the circuit board product is plated with hard gold, the value of W plate2 is 1, otherwise 0; in the line When the board product has a gold finger, the value of W chefs is 1, otherwise it is 0; when the circuit board product has negative film plating, the value of W n-plate is 1, otherwise 0; in the circuit board product is reduced In the case of thin copper, the value of W t-copper is 1, otherwise 0; when the circuit board product is a photovoltaic board, the value of W p-panel is 1, otherwise 0; in the circuit board product is high frequency When the board is used, the value of W h-fq-board is 1, otherwise it is 0; when the board product is required to meet the IPCIII standard, the value of W IPCIII is 1, otherwise 0; the line width of the product line is less than When the threshold is preset, the value of W L-width is 1, otherwise it is 0;
所述预设门限值为3.5毫英寸。The preset threshold is 3.5 mils.
结合第一方面或上述某些可能的实现方式,在第一方面的一种可能实现方式中,上述的根据所述PCB订单文件确定所述PCB订单的参数包括:通过CAM软件服务端对所述PCB订单文件进行解析处理,获得所述PCB订单的参数。With reference to the first aspect or some of the foregoing possible implementation manners, in a possible implementation manner of the first aspect, the determining, by the CMP software server, the parameter that is determined by using the PCB order file The PCB order file is parsed to obtain the parameters of the PCB order.
第二方面,提供一种PCB订单报废率预测装置,其包括:In a second aspect, a PCB order rejection rate prediction apparatus is provided, including:
文件获取单元,用于获取待进行报废率预测的PCB订单的PCB订单文件;a file obtaining unit, configured to obtain a PCB order file of a PCB order to be predicted by the scrap rate;
信息分析单元,用于根据所述PCB订单文件确定所述PCB订单的参数,所述参数包括所述PCB订单对应的线路板产品的线路板产品信息;An information analyzing unit, configured to determine, according to the PCB order file, a parameter of the PCB order, where the parameter includes circuit board product information of a circuit board product corresponding to the PCB order;
报废率预测单元,用于根据所述线路板产品信息以及预设的报废率计算模型预测所述PCB订单的报废率。The scrap rate prediction unit is configured to predict a scrap rate of the PCB order according to the circuit board product information and a preset scrap rate calculation model.
结合第二方面,在第二方面的一种可能实现方式中,上述的所述线路板产品信息包括层数、板镀次数、成品板厚、最小孔壁铜厚、通孔厚径比、总孔数、 总流程数、交货数量、历史良率、成品单元面积、是否图镀铜镍金、是否电镀硬金、是否有金手指、是否有负片电镀、是否有减薄铜、是否为光电板、是否为高频板、是否要求达到IPCIII标准、是否线宽间距小于预设门限值和压合次数中的全部参数项或者多个参数项的组合;With reference to the second aspect, in a possible implementation manner of the second aspect, the circuit board product information includes the number of layers, the number of plate plating times, the thickness of the finished board, the thickness of the minimum hole wall, the thickness ratio of the through holes, and the total Number of holes, total flow, delivery quantity, historical yield, finished unit area, whether copper or nickel plating, whether hard gold plating, whether there is gold finger, whether there is negative plating, whether there is thinned copper, whether it is photoelectric Whether the board, whether it is a high-frequency board, whether it is required to meet the IPCIII standard, whether the line width spacing is less than a preset threshold value and the number of presses, or a combination of a plurality of parameter items;
结合第二方面,在第二方面的一种可能实现方式中,上述的报废率计算模型为:With reference to the second aspect, in a possible implementation manner of the second aspect, the foregoing retirement rate calculation model is:
R scrapped=k 1*N layers+k 2*T plate+k 3*T F-plate+k 4*S ct-hw+k 5*R th-dm+k 6*N holes+k 7*N t-processes-k 8*Q delivery-k 9*Y his+k 10*A F-unit+k 11*W plate1+*k 12W plate2+k 13*W chefs+k 14*W n-plate+k 15*W t-copper+k 16*W p-panel+k 17*W h-fq-board+k 18*W IPCIII+k 19*W L-width+k 20*N press R scrapped =k 1 *N layers +k 2 *T plate +k 3 *T F-plate +k 4 *S ct-hw +k 5 *R th-dm +k 6 *N holes +k 7 *N t -processes -k 8 *Q delivery -k 9 *Y his +k 10 *A F-unit +k 11 *W plate1 +*k 12 W plate2 +k 13 *W chefs +k 14 *W n-plate +k 15 *W t-copper +k 16 *W p-panel +k 17 *W h-fq-board +k 18 *W IPCIII +k 19 *W L-width +k 20 *N press
其中,R scrapped表示报废率,N layers表示层数,T plate表示板镀次数,T F-plate表示成品板厚,S ct-hw表示最小孔壁铜厚,R th-dm表示通孔厚径比,N holes表示总孔数,N t-processes表示总流程数,Q delivery表示交货数量,Y his表示历史良率,A F-unit表示成品单元面积,W plate1表示是否图镀铜镍金,W plate2表示是否电镀硬金,W chefs表示是否有金手指,W n-plate表示是否有负片电镀,W t-copper表示是否有减薄铜,W p-panel表示是否为光电板,W h-fq-board表示是否为高频板,W IPCIII表示是否要求达到IPCIII标准,W L-width表示是否线宽间距小于预设门限值,N press表示压合次数,k 1、k 2、k 3、k 4、k 5、k 6、k 7、k 8、k 9、k 10、k 11、k 12、k 13、k 14、k 15、k 16、k 17、k 18、k 19和k 20参数项系数。 Where R scrapped indicates scrap rate, N layers indicates number of layers, T plate indicates plate plating times, T F-plate indicates finished plate thickness, S ct-hw indicates minimum hole wall thickness, and R th-dm indicates through hole thickness Ratio, N holes indicates the total number of holes, N t-processes indicates the total number of flows, Q delivery indicates the delivery quantity, Y his indicates the historical yield, A F-unit indicates the finished unit area, and W plate1 indicates whether the plate is plated with copper and nickel W plate2 indicates whether to plate hard gold, W chefs indicates whether there is gold finger, W n-plate indicates whether there is negative plating, W t-copper indicates whether there is thinned copper, W p-panel indicates whether it is photoelectric plate, W h -fq-board indicates whether it is a high frequency board, W IPCIII indicates whether it is required to reach the IPCIII standard, W L-width indicates whether the line width spacing is less than the preset threshold, N press indicates the number of presses, k 1 , k 2 , k 3 , k 4 , k 5 , k 6 , k 7 , k 8 , k 9 , k 10 , k 11 , k 12 , k 13 , k 14 , k 15 , k 16 , k 17 , k 18 , k 19 and k 20 parameter term coefficient.
结合第二方面或上述某些可能的实现方式,在第二方面的一种可能实现方式中,k 1为0.3347,k 2为0.5837,k 3为0.2654,k 4为0.0118,k 5为0.1757,k 6为0.00006001,k 7为0.04282,k 8为0.0002636,k 9为0.05532,k 10为42.07,k 11为2.377,k 12为0.828,k 13为0.6899,k 14为0.886,k 15为0.6842,k 16为0.2591,k 17为0.3622,k 18为0.4906,k 19为0.4961,k 20为2.6278; With reference to the second aspect or some possible implementations of the foregoing, in a possible implementation of the second aspect, k 1 is 0.3347, k 2 is 0.5837, k 3 is 0.2654, k 4 is 0.0118, and k 5 is 0.1757. k 6 is 0.00006001, k 7 is 0.04282, k 8 is 0.0002636, k 9 is 0.05532, k 10 is 42.07, k 11 is 2.377, k 12 is 0.828, k 13 is 0.6899, k 14 is 0.886, k 15 is 0.6842. k 16 is 0.2591, k 17 is 0.3622, k 18 is 0.4906, k 19 is 0.4961, and k 20 is 2.6278;
在所述线路板产品图镀铜镍金时,W plate1的值为1,否则为0;在所述线路板产品电镀硬金时,W plate2的值为1,否则为0;在所述线路板产品有金手指时,W chefs的值为1,否则为0;在所述线路板产品有负片电镀时,W n-plate的值为1,否则为 0;在所述线路板产品有减薄铜时,W t-copper的值为1,否则为0;在所述线路板产品为光电板时,W p-panel的值为1,否则为0;在所述线路板产品为高频板时,W h-fq-board的值为1,否则为0;在要求所述线路板产品达到IPCIII标准时,W IPCIII的值为1,否则为0;在所述线路板产品线宽间距小于预设门限值时,W L-width的值为1,否则为0; When the circuit board product pattern is plated with copper nickel gold, the value of W plate1 is 1, otherwise 0; when the circuit board product is plated with hard gold, the value of W plate2 is 1, otherwise 0; in the line When the board product has a gold finger, the value of W chefs is 1, otherwise it is 0; when the circuit board product has negative film plating, the value of W n-plate is 1, otherwise 0; in the circuit board product is reduced In the case of thin copper, the value of W t-copper is 1, otherwise 0; when the circuit board product is a photovoltaic board, the value of W p-panel is 1, otherwise 0; in the circuit board product is high frequency When the board is used, the value of W h-fq-board is 1, otherwise it is 0; when the board product is required to meet the IPCIII standard, the value of W IPCIII is 1, otherwise 0; the line width of the product line is less than When the threshold is preset, the value of W L-width is 1, otherwise it is 0;
所述预设门限值为3.5毫英寸。The preset threshold is 3.5 mils.
第三方面,提供一种计算机可读存储介质,其上存储有计算机程序该程序被处理器执行时实现如上述的PCB订单报废率预测方法的步骤。In a third aspect, there is provided a computer readable storage medium having stored thereon a computer program for performing the steps of the PCB order scrap rate prediction method as described above when the program is executed by the processor.
第四方面,提供一种计算机设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述程序时实现如上述的PCB订单报废率预测方法的步骤。A fourth aspect provides a computer device including a memory, a processor, and a computer program stored on the memory and operable on the processor, wherein the processor executes the program to implement a PCB order scrap rate prediction method as described above A step of.
根据上述本发明的方案,其是获取待进行报废率预测的PCB订单的PCB订单文件,根据该PCB订单文件确定所述PCB订单的参数,该参数包括所述PCB订单对应的线路板产品的线路板产品信息,根据该线路板产品信息以及预设的报废率计算模型预测所述PCB订单的报废率。采用本发明方案,无需人工干预就可以实现对PCB订单报废率的预测,既可以节约人工成本,也可以提高预测的效率和准确率。According to the solution of the present invention, the PCB order file of the PCB order for which the scrap rate prediction is to be performed is determined, and the parameter of the PCB order is determined according to the PCB order file, and the parameter includes the line of the circuit board product corresponding to the PCB order. The board product information predicts the scrap rate of the PCB order according to the board product information and a preset scrap rate calculation model. By adopting the solution of the invention, the prediction of the PCB order scrap rate can be realized without manual intervention, which can save labor cost and improve the efficiency and accuracy of the forecast.
附图说明DRAWINGS
图1为本发明实施例中的PCB订单报废率预测方法的实现流程示意图;1 is a schematic flowchart of an implementation process of a PCB order scrap rate prediction method according to an embodiment of the present invention;
图2为本发明实施例中的PCB订单报废率预测装置的组成结构示意图。FIG. 2 is a schematic structural diagram of a PCB order scrap rate prediction apparatus according to an embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步的详细说明。应当理解,此处所描述的具体实施方式仅仅用以解释本发明,并不限定本发明的保护范围。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the scope of the invention.
在其中一个实施例中,提供一种PCB订单报废率预测方法。如图1所示, 本实施例中的PCB订单报废率预测方法包括如下步骤:In one of the embodiments, a PCB order rejection rate prediction method is provided. As shown in FIG. 1, the PCB order scrap rate prediction method in this embodiment includes the following steps:
步骤S101:获取待进行报废率预测的PCB订单的PCB订单文件;Step S101: Obtain a PCB order file of a PCB order to be predicted by the scrap rate;
这里,所述PCB订单文件为能用于制作出线路板产品的线路图形文件。Here, the PCB order file is a line graphic file that can be used to make a circuit board product.
步骤S102:根据所述PCB订单文件确定所述PCB订单的参数,所述参数包括所述PCB订单对应的线路板产品的线路板产品信息;Step S102: determining parameters of the PCB order according to the PCB order file, where the parameters include circuit board product information of the circuit board product corresponding to the PCB order;
这里,所述线路板产品信息包括所述线路板产品的各个参数项对应的参数值,具体包括哪些参数项的参数值可以根据实际需要确定。Here, the circuit board product information includes parameter values corresponding to the respective parameter items of the circuit board product, and specifically includes which parameter item parameter values can be determined according to actual needs.
步骤S103:根据所述线路板产品信息以及预设的报废率计算模型预测所述PCB订单的报废率。Step S103: predicting the scrap rate of the PCB order according to the circuit board product information and a preset scrap rate calculation model.
据此,根据上述本实施例的方案,其是在获取待进行报废率预测的PCB订单的PCB订单文件后,根据该PCB订单文件确定所述PCB订单对应的线路板产品的线路板产品信息,根据该线路板产品信息以及预设的报废率计算模型预测所述PCB订单的报废率。采用本实施例方案,无需人工干预就可以实现对PCB订单报废率的预测,既可以节约人工成本,也可以提高预测的效率和准确率。According to the solution of the present embodiment, after obtaining the PCB order file of the PCB order to be predicted by the scrap rate, determining the circuit board product information of the circuit board product corresponding to the PCB order according to the PCB order file, Predicting the scrap rate of the PCB order according to the circuit board product information and a preset scrap rate calculation model. With the solution of the embodiment, the prediction of the PCB order scrap rate can be realized without manual intervention, which can save labor cost and improve the efficiency and accuracy of the forecast.
在其中一个实施例中,上述的线路板产品信息包括层数、板镀次数、成品板厚、最小孔壁铜厚、通孔厚径比、总孔数、总流程数、交货数量、历史良率、成品单元面积、是否图镀铜镍金、是否电镀硬金、是否有金手指、是否有负片电镀、是否有减薄铜、是否为光电板、是否为高频板、是否要求达到IPCIII标准、是否线宽间距小于预设门限值和压合次数中的全部参数项或者多个参数项的组合。可以基于实际需要考虑确定线路板产品信息所包括的参数项。In one embodiment, the above-mentioned circuit board product information includes the number of layers, the number of plate plating times, the thickness of the finished plate, the thickness of the minimum hole wall, the thickness ratio of the through holes, the total number of holes, the total number of processes, the quantity of delivery, and the history. Yield, finished unit area, whether it is plated with copper and nickel, whether it is plated with hard gold, whether there is gold finger, whether there is negative plating, whether there is thin copper, whether it is photovoltaic board, whether it is high frequency board, whether it is required to reach IPCIII Standard, whether the line width spacing is less than all the parameter items in the preset threshold value and the number of pressing times or a combination of multiple parameter items. The parameter items included in the board product information may be determined based on actual needs.
在一个较佳的实施例中,上述的线路板产品信息包括层数、板镀次数、成品板厚、最小孔壁铜厚、通孔厚径比、总孔数、总流程数、交货数量、历史良率、成品单元面积、是否图镀铜镍金、是否电镀硬金、是否有金手指、是否有负片电镀、是否有减薄铜、是否为光电板、是否为高频板、是否要求达到IPCIII标准、是否线宽间距小于预设门限值和压合次数。本实施例中的线路板产品信息所包括的参数项较为全面,可以提升预测的准确率。表1示出了某PCB订单的参数。In a preferred embodiment, the product information of the circuit board includes the number of layers, the number of plate plating times, the thickness of the finished plate, the thickness of the minimum hole wall, the thickness ratio of the through holes, the total number of holes, the total number of processes, and the quantity of delivery. , historical yield, finished unit area, whether it is plated with copper and nickel gold, whether it is plated with hard gold, whether there is gold finger, whether there is negative film plating, whether there is thin copper, whether it is photoelectric plate, whether it is high frequency plate, whether it is required Meet the IPCIII standard, whether the line width spacing is less than the preset threshold and the number of presses. The parameter items included in the circuit board product information in this embodiment are comprehensive, and the prediction accuracy can be improved. Table 1 shows the parameters of a PCB order.
表1 PCB订单的参数Table 1 Parameters of PCB Order
序号Serial number 参数项Parameter item 参数值Parameter value
11 层数Number of layers 22
22 板镀次数Plate plating times 11
33 成品板厚Finished board thickness 1.61.6
44 最小孔壁铜厚Minimum hole wall copper thickness 2020
55 通孔厚径比Through hole thickness to diameter ratio 66
66 总孔数Total number of holes 2156821568
77 总流程数Total number of processes 23twenty three
88 交货数量quantity of delivery 150150
99 历史良率Historical yield 94.17%94.17%
1010 成品单元面积Finished unit area 0.0050.005
1111 是否图镀铜镍金Whether the picture is plated with copper, nickel and gold 11
1212 是否电镀硬金Whether to plate hard gold 11
1313 是否有金手指Is there a golden finger? 00
1414 是否有负片电镀Is there a negative plating? 00
1515 是否有减薄铜Is there a thinned copper? 00
1616 是否光电板Whether photovoltaic panels 00
1717 是否高频板Whether high frequency board 00
1818 是否IPCIII标准Whether the IPCIII standard 00
1919 是否线宽间距小于3.5Whether the line width spacing is less than 3.5 00
2020 压合次数Number of presses 00
在其中一个实施例中,上述的报废率计算模型可以为对层数、板镀次数、成品板厚、最小孔壁铜厚、通孔厚径比、总孔数、总流程数、交货数量、历史良率、成品单元面积、是否图镀铜镍金、是否电镀硬金、是否有金手指、是否有负片电镀、是否有减薄铜、是否为光电板、是否为高频板、是否要求达到IPCIII标准、是否线宽间距小于预设门限值和压合次数中的全部参数项或者多个参数项的组合进行加权求和。其中,对于交货数量和历史良率两个参数项的权重系数为负数,剩余的参数项的权重系数为正数。In one embodiment, the above-mentioned scrapping rate calculation model may be the number of layers, the number of plate plating times, the thickness of the finished plate, the minimum hole wall copper thickness, the through hole thickness to diameter ratio, the total number of holes, the total number of processes, and the number of deliveries. , historical yield, finished unit area, whether it is plated with copper and nickel gold, whether it is plated with hard gold, whether there is gold finger, whether there is negative film plating, whether there is thin copper, whether it is photoelectric plate, whether it is high frequency plate, whether it is required A combination of all parameter items or a plurality of parameter items in the IPCIII standard, whether the line width spacing is less than the preset threshold value and the number of presses is weighted and summed. Wherein, the weight coefficient of the two parameter items of the delivery quantity and the historical yield is a negative number, and the weight coefficient of the remaining parameter items is a positive number.
在一个较佳的实施例中,上述的报废率计算模型为如下的公式(1):In a preferred embodiment, the above-mentioned scrap rate calculation model is the following formula (1):
Figure PCTCN2017120101-appb-000001
Figure PCTCN2017120101-appb-000001
其中,R scrapped表示报废率,N layers表示层数,T plate表示板镀次数,T F-plate表示成品板厚,S ct-hw表示最小孔壁铜厚,R th-dm表示通孔厚径比,N holes表示总孔数,N t-processes表示总流程数,Q delivery表示交货数量,Y his表示历史良率,A F-unit表示成品单元面积,W plate1表示是否图镀铜镍金,W plate2表示是否电镀硬金,W chefs表示是否有金手指,W n-plate表示是否有负片电镀,W t-copper表示是否有减薄铜,W p-panel表示是否为光电板,W h-fq-board表示是否为高频板,W IPCIII表示是否要求达到IPCIII标准,W L-width表示是否线宽间距小于预设门限值,N press表示压合次数,k 1、k 2、k 3、k 4、k 5、k 6、k 7、k 8、k 9、k 10、k 11、k 12、k 13、k 14、k 15、k 16、k 17、k 18、k 19和k 20参数项系数。 Where R scrapped indicates scrap rate, N layers indicates number of layers, T plate indicates plate plating times, T F-plate indicates finished plate thickness, S ct-hw indicates minimum hole wall thickness, and R th-dm indicates through hole thickness Ratio, N holes indicates the total number of holes, N t-processes indicates the total number of flows, Q delivery indicates the delivery quantity, Y his indicates the historical yield, A F-unit indicates the finished unit area, and W plate1 indicates whether the plate is plated with copper and nickel W plate2 indicates whether to plate hard gold, W chefs indicates whether there is gold finger, W n-plate indicates whether there is negative plating, W t-copper indicates whether there is thinned copper, W p-panel indicates whether it is photoelectric plate, W h -fq-board indicates whether it is a high frequency board, W IPCIII indicates whether it is required to reach the IPCIII standard, W L-width indicates whether the line width spacing is less than the preset threshold, N press indicates the number of presses, k 1 , k 2 , k 3 , k 4 , k 5 , k 6 , k 7 , k 8 , k 9 , k 10 , k 11 , k 12 , k 13 , k 14 , k 15 , k 16 , k 17 , k 18 , k 19 and k 20 parameter term coefficient.
其中,预设门限值可以根据实际需要设定。较佳地,所述预设门限值为3.5毫英寸,1毫英寸等于25.4微米。The preset threshold can be set according to actual needs. Preferably, the predetermined threshold is 3.5 mils and 1 mil is equal to 25.4 microns.
需要说明的是,本实施例中的报废率计算模型考虑了PCB报废率的各种主要影响因素,基于本实施例的方案进行PCB订单报废率的预测,可以明显提升报废率预测的准确性。但需要说明的是,报废率计算模型也不仅限于公式(1),例如,在线路板产品信息所包括的参数项不同时,报废率计算模型也可以有不 同的形式。It should be noted that the scrap rate calculation model in this embodiment considers various major influencing factors of the PCB scrap rate, and the prediction of the PCB order scrap rate based on the scheme of the embodiment can significantly improve the accuracy of the scrap rate prediction. However, it should be noted that the scrap rate calculation model is not limited to the formula (1). For example, when the parameter items included in the board product information are different, the scrap rate calculation model may have different forms.
在其中一个较佳的实施例中,在报废率计算模型采用公式(1)时,k 1为0.3347,k 2为0.5837,k 3为0.2654,k 4为0.0118,k 5为0.1757,k 6为0.00006001,k 7为0.04282,k 8为0.0002636,k 9为0.05532,k 10为42.07,k 11为2.377,k 12为0.828,k 13为0.6899,k 14为0.886,k 15为0.6842,k 16为0.2591,k 17为0.3622,k 18为0.4906,k 19为0.4961,k 20为2.6278; In a preferred embodiment, when the rejection rate calculation model uses the formula (1), k 1 is 0.3347, k 2 is 0.5837, k 3 is 0.2654, k 4 is 0.0118, k 5 is 0.1757, and k 6 is 0.00006001, k 7 is 0.04282, k 8 is 0.0002636, k 9 is 0.05532, k 10 is 42.07, k 11 is 2.377, k 12 is 0.828, k 13 is 0.6899, k 14 is 0.886, k 15 is 0.6842, k 16 is 0.2591, k 17 is 0.3622, k 18 is 0.4906, k 19 is 0.4961, and k 20 is 2.6278;
在所述线路板产品图镀铜镍金时,W plate1的值为1,否则为0;在所述线路板产品电镀硬金时,W plate2的值为1,否则为0;在所述线路板产品有金手指时,W chefs的值为1,否则为0;在所述线路板产品有负片电镀时,W n-plate的值为1,否则为0;在所述线路板产品有减薄铜时,W t-copper的值为1,否则为0;在所述线路板产品为光电板时,W p-panel的值为1,否则为0;在所述线路板产品为高频板时,W h-fq-board的值为1,否则为0;在要求所述线路板产品达到IPCIII标准时,W IPCIII的值为1,否则为0;在所述线路板产品线宽间距小于预设门限值时,W L-width的值为1,否则为0; When the circuit board product pattern is plated with copper nickel gold, the value of W plate1 is 1, otherwise 0; when the circuit board product is plated with hard gold, the value of W plate2 is 1, otherwise 0; in the line When the board product has a gold finger, the value of W chefs is 1, otherwise it is 0; when the circuit board product has negative film plating, the value of W n-plate is 1, otherwise 0; in the circuit board product is reduced In the case of thin copper, the value of W t-copper is 1, otherwise 0; when the circuit board product is a photovoltaic board, the value of W p-panel is 1, otherwise 0; in the circuit board product is high frequency When the board is used, the value of W h-fq-board is 1, otherwise it is 0; when the board product is required to meet the IPCIII standard, the value of W IPCIII is 1, otherwise 0; the line width of the product line is less than When the threshold is preset, the value of W L-width is 1, otherwise it is 0;
所述预设门限值为3.5毫英寸。The preset threshold is 3.5 mils.
采用本实施例的方案,可以进一步提升预测的准确率。With the solution of the embodiment, the accuracy of the prediction can be further improved.
此外,上述的成品板厚、最小孔壁铜厚和成品单元面积的单位分别是毫米、微米和平方毫米。Further, the units of the above-mentioned finished sheet thickness, minimum hole wall copper thickness, and finished unit area are respectively mm, micrometer, and square millimeter.
在其中一个实施例中,上述根据所述PCB订单文件确定所述PCB订单的参数的步骤可以包括:通过CAM(computer Aided Manufacturing,计算机辅助制造)软件服务端对所述PCB订单文件进行解析处理,获得所述PCB订单的参数。In one embodiment, the step of determining the parameter of the PCB order according to the PCB order file may include: parsing the PCB order file by a CAM (computer Aided Manufacturing) software server, Obtain the parameters of the PCB order.
具体地,可以将所述PCB订单文件发送给CAM软件服务端,接收CAM软件服务端对所述PCB订单文件进行解析处理后返回的所述PCB订单的参数。Specifically, the PCB order file may be sent to the CAM software server, and the parameters of the PCB order returned by the CAM software server after parsing the PCB order file are received.
由于CAM软件服务端可以基于PCB订单文件快速解析出PCB订单的参数,因此,采用本实施例方案,可以进一步提升预测效率。Since the CAM software server can quickly parse the parameters of the PCB order based on the PCB order file, the prediction efficiency can be further improved by adopting the scheme of the embodiment.
根据上述实施例中的PCB订单报废率预测方法,本发明还提供一种PCB订 单报废率预测装置。图2中示出了本发明实施例的PCB订单报废率预测装置的组成结构示意图。如图2所示,本发明的PCB订单报废率预测装置包括文件获取单元201、信息分析单元202和报废率预测单元203,其中:According to the PCB order scrap rate prediction method in the above embodiment, the present invention also provides a PCB order scrap rate prediction device. FIG. 2 is a schematic diagram showing the structure of a PCB order scrap rate prediction apparatus according to an embodiment of the present invention. As shown in FIG. 2, the PCB order scrap rate prediction apparatus of the present invention includes a file acquisition unit 201, an information analysis unit 202, and a scrap rate prediction unit 203, wherein:
文件获取单元201,用于获取待进行报废率预测的PCB订单的PCB订单文件;a file obtaining unit 201, configured to acquire a PCB order file of a PCB order to be predicted by the scrap rate;
信息分析单元202,用于根据所述PCB订单文件确定所述PCB订单的参数,所述参数包括所述PCB订单对应的线路板产品的线路板产品信息;The information analyzing unit 202 is configured to determine, according to the PCB order file, a parameter of the PCB order, where the parameter includes circuit board product information of the circuit board product corresponding to the PCB order;
报废率预测单元203,用于根据所述线路板产品信息以及预设的报废率计算模型预测所述PCB订单的报废率。The scrap rate prediction unit 203 is configured to predict a scrap rate of the PCB order according to the circuit board product information and a preset scrap rate calculation model.
在其中一个实施例中,所述线路板产品信息包括层数、板镀次数、成品板厚、最小孔壁铜厚、通孔厚径比、总孔数、总流程数、交货数量、历史良率、成品单元面积、是否图镀铜镍金、是否电镀硬金、是否有金手指、是否有负片电镀、是否有减薄铜、是否为光电板、是否为高频板、是否要求达到IPCIII标准、是否线宽间距小于预设门限值和压合次数中的全部参数项或者多个参数项的组合;In one embodiment, the circuit board product information includes the number of layers, the number of plate plating times, the thickness of the finished plate, the thickness of the minimum hole wall, the thickness ratio of the through holes, the total number of holes, the total number of processes, the quantity of delivery, and the history. Yield, finished unit area, whether it is plated with copper and nickel, whether it is plated with hard gold, whether there is gold finger, whether there is negative plating, whether there is thin copper, whether it is photovoltaic board, whether it is high frequency board, whether it is required to reach IPCIII Standard, whether the line width spacing is less than all parameter items in the preset threshold value and the number of pressing times or a combination of multiple parameter items;
在其中一个实施例中,所述报废率计算模型为如上的公式(1)。In one of the embodiments, the rejection rate calculation model is the formula (1) as above.
在其中一个实施例中,k 1为0.3347,k 2为0.5837,k 3为0.2654,k 4为0.0118,k 5为0.1757,k 6为0.00006001,k 7为0.04282,k 8为0.0002636,k 9为0.05532,k 10为42.07,k 11为2.377,k 12为0.828,k 13为0.6899,k 14为0.886,k 15为0.6842,k 16为0.2591,k 17为0.3622,k 18为0.4906,k 19为0.4961,k 20为2.6278; In one embodiment, k 1 is 0.3347, k 2 is 0.5837, k 3 is 0.2654, k 4 is 0.0118, k 5 is 0.1757, k 6 is 0.00006001, k 7 is 0.04282, k 8 is 0.0002636, k 9 is 0.05532, k 10 is 42.07, k 11 is 2.377, k 12 is 0.828, k 13 is 0.6899, k 14 is 0.886, k 15 is 0.6842, k 16 is 0.2591, k 17 is 0.3622, k 18 is 0.4906, k 19 is 0.4961, k 20 is 2.6278;
在所述线路板产品图镀铜镍金时,W plate1的值为1,否则为0;在所述线路板产品电镀硬金时,W plate2的值为1,否则为0;在所述线路板产品有金手指时,W chefs的值为1,否则为0;在所述线路板产品有负片电镀时,W n-plate的值为1,否则为0;在所述线路板产品有减薄铜时,W t-copper的值为1,否则为0;在所述线路板产品为光电板时,W p-panel的值为1,否则为0;在所述线路板产品为高频板时,W h-fq-board的值为1,否则为0;在要求所述线路板产品达到IPCIII标准时,W IPCIII的值为1,否则为0;在所述线路板产品线宽间距小于预设门限值时,W L-width的值为1,否则为0; When the circuit board product pattern is plated with copper nickel gold, the value of W plate1 is 1, otherwise 0; when the circuit board product is plated with hard gold, the value of W plate2 is 1, otherwise 0; in the line When the board product has a gold finger, the value of W chefs is 1, otherwise it is 0; when the circuit board product has negative film plating, the value of W n-plate is 1, otherwise 0; in the circuit board product is reduced In the case of thin copper, the value of W t-copper is 1, otherwise 0; when the circuit board product is a photovoltaic board, the value of W p-panel is 1, otherwise 0; in the circuit board product is high frequency When the board is used, the value of W h-fq-board is 1, otherwise it is 0; when the board product is required to meet the IPCIII standard, the value of W IPCIII is 1, otherwise 0; the line width of the product line is less than When the threshold is preset, the value of W L-width is 1, otherwise it is 0;
所述预设门限值为3.5毫英寸。The preset threshold is 3.5 mils.
在其中一个实施例中,信息分析单元202可以通过CAM软件服务端对所述PCB订单文件进行解析处理,获得所述PCB订单的参数。In one embodiment, the information analysis unit 202 may parse the PCB order file through the CAM software server to obtain parameters of the PCB order.
本发明实施例提供的PCB订单报废率预测装置的描述,与上述PCB订单报废率预测方法的描述是类似的,并且具有上述PCB订单报废率预测方法的有益效果,为节约篇幅,不再赘述;因此,以上对本发明实施例提供的PCB订单报废率预测装置中未披露的技术细节,请参照上述提供的PCB订单报废率预测方法的描述。The description of the PCB order scrap rate prediction device provided by the embodiment of the present invention is similar to the description of the PCB order scrap rate prediction method described above, and has the beneficial effects of the above PCB order scrap rate prediction method, so as to save space, no further description is provided; Therefore, for the technical details not disclosed in the PCB order rejection rate prediction apparatus provided by the embodiment of the present invention, please refer to the description of the PCB order rejection rate prediction method provided above.
基于如上所述的实施例,一个实施例中还提供一种计算机可读存储介质,其上存储有计算机程序,该计算机程序被处理器执行时实现如上任意一个实施例中的所述的PCB订单报废率预测方法的步骤。Based on the above-described embodiments, an embodiment further provides a computer readable storage medium having stored thereon a computer program that, when executed by the processor, implements the PCB order as described in any one of the above embodiments The steps of the scrap rate prediction method.
基于如上所述的实施例,一个实施例中还提供一种计算机设备,该计算机设备包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述程序时实现如上任意一个实施例中的所述的PCB订单报废率预测方法的步骤。该计算机设备可以为包括手机、平板电脑、PDA(Personal Digital Assistant,个人数字助理)、POS(Point of Sales,销售终端)、车载电脑、穿戴式设备等任意终端设备。Based on the embodiments described above, an embodiment further provides a computer device including a memory, a processor, and a computer program stored on the memory and executable on the processor, the processor executing the The steps of the PCB order scrap rate prediction method described in any of the above embodiments are implemented at the time of the program. The computer device may be any terminal device including a mobile phone, a tablet computer, a PDA (Personal Digital Assistant), a POS (Point of Sales), an in-vehicle computer, a wearable device, and the like.
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,所述的程序可存储于一非易失性的计算机可读取存储介质中,如本发明实施例中,该程序可存储于计算机系统的存储介质中,并被该计算机系统中的至少一个处理器执行,以实现包括如上述各方法的实施例的流程。其中,所述的存储介质可为磁碟、光盘、只读存储记忆体(Read-Only Memory,ROM)或随机存储记忆体(Random Access Memory,RAM)等。One of ordinary skill in the art can understand that all or part of the process of implementing the above embodiment method can be completed by a computer program to instruct related hardware, and the program can be stored in a non-volatile computer readable storage. In the medium, as in the embodiment of the invention, the program may be stored in a storage medium of the computer system and executed by at least one processor in the computer system to implement a flow comprising an embodiment of the methods as described above. The storage medium may be a magnetic disk, an optical disk, a read-only memory (ROM), or a random access memory (RAM).
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技 术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be considered as the scope of this manual.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-described embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (10)

  1. 一种PCB订单报废率预测方法,其特征在于,包括:A method for predicting a scrap rate of a PCB order, comprising:
    获取待进行报废率预测的PCB订单的PCB订单文件;Obtaining a PCB order file for a PCB order to be predicted for scrap rate;
    根据所述PCB订单文件确定所述PCB订单的参数,所述参数包括所述PCB订单对应的线路板产品的线路板产品信息;Determining, according to the PCB order file, a parameter of the PCB order, where the parameter includes circuit board product information of a circuit board product corresponding to the PCB order;
    根据所述线路板产品信息以及预设的报废率计算模型预测所述PCB订单的报废率。Predicting the scrap rate of the PCB order according to the circuit board product information and a preset scrap rate calculation model.
  2. 根据权利要求1所述的PCB订单报废率预测方法,其特征在于,所述线路板产品信息包括层数、板镀次数、成品板厚、最小孔壁铜厚、通孔厚径比、总孔数、总流程数、交货数量、历史良率、成品单元面积、是否图镀铜镍金、是否电镀硬金、是否有金手指、是否有负片电镀、是否有减薄铜、是否为光电板、是否为高频板、是否要求达到IPCIII标准、是否线宽间距小于预设门限值和压合次数中的全部参数项或者多个参数项的组合。The PCB order scrap rate prediction method according to claim 1, wherein the circuit board product information comprises a number of layers, a plate plating time, a finished plate thickness, a minimum hole wall copper thickness, a through hole thickness to diameter ratio, and a total hole. Number, total number of processes, delivery quantity, historical yield, finished unit area, whether copper or nickel plating, whether hard gold plating, whether there is gold finger, whether there is negative plating, whether there is thin copper, whether it is photoelectric board Whether it is a high-frequency board, whether it is required to meet the IPCIII standard, whether the line width spacing is less than a preset threshold value and a combination of all the parameter items or a plurality of parameter items.
  3. 根据权利要求2所述的PCB订单报废率预设方法,其特征在于,所述报废率计算模型为:The method for presetting a PCB order scrap rate according to claim 2, wherein the scrap rate calculation model is:
    R scrapped=k 1*N layers+k 2*T plate+k 3*T F-plate+k 4*S ct-hw+k 5*R th-dm+k 6*N holes R scrapped =k 1 *N layers +k 2 *T plate +k 3 *T F-plate +k 4 *S ct-hw +k 5 *R th-dm +k 6 *N holes
    +k 7*N t-processes-k 8*Q delivery-k 9*Y his+k 10*A F-unit+k 11*W plate1+*k 12W plate2 +k 7 *N t-processes -k 8 *Q delivery -k 9 *Y his +k 10 *A F-unit +k 11 *W plate1 +*k 12 W plate2
    +k 13*W chefs+k 14*W n-plate+k 15*W t-copper+k 16*W p-panel+k 17*W h-fq-board +k 13 *W chefs +k 14 *W n-plate +k 15 *W t-copper +k 16 *W p-panel +k 17 *W h-fq-board
    +k 18*W IPCIII+k 19*W L-width+k 20*N press +k 18 *W IPCIII +k 19 *W L-width +k 20 *N press
    其中,R scrapped表示报废率,N layers表示层数,T plate表示板镀次数,T F-plate表示成品板厚,S ct-hw表示最小孔壁铜厚,R th-dm表示通孔厚径比,N holes表示总孔数,N t-processes表示总流程数,Q delivery表示交货数量,Y his表示历史良率,A F-unit表示成品单元面积,W plate1表示是否图镀铜镍金,W plate2表示是否电镀硬金,W chefs表示是否有金手指,W n-plate表示是否有负片电镀,W t-copper表示是否有减薄铜,W p-panel表示是否为光电板,W h-fq-board表示是否为高频板,W IPCIII表示是否要求达到IPCIII标准,W L-width表示是否线宽间距小于预设门限值,N press表示压合次数,k 1、k 2、k 3、k 4、k 5、k 6、k 7、k 8、k 9、k 10、k 11、k 12、k 13、k 14、k 15、k 16、k 17、k 18、k 19和k 20参数项系 数。 Where R scrapped indicates scrap rate, N layers indicates number of layers, T plate indicates plate plating times, T F-plate indicates finished plate thickness, S ct-hw indicates minimum hole wall thickness, and R th-dm indicates through hole thickness Ratio, N holes indicates the total number of holes, N t-processes indicates the total number of flows, Q delivery indicates the delivery quantity, Y his indicates the historical yield, A F-unit indicates the finished unit area, and W plate1 indicates whether the plate is plated with copper and nickel W plate2 indicates whether to plate hard gold, W chefs indicates whether there is gold finger, W n-plate indicates whether there is negative plating, W t-copper indicates whether there is thinned copper, W p-panel indicates whether it is photoelectric plate, W h -fq-board indicates whether it is a high frequency board, W IPCIII indicates whether it is required to reach the IPCIII standard, W L-width indicates whether the line width spacing is less than the preset threshold, N press indicates the number of presses, k 1 , k 2 , k 3 , k 4 , k 5 , k 6 , k 7 , k 8 , k 9 , k 10 , k 11 , k 12 , k 13 , k 14 , k 15 , k 16 , k 17 , k 18 , k 19 and k 20 parameter term coefficient.
  4. 根据权利要求3所述的PCB订单报废率预设方法,其特征在于:The method for presetting a PCB order scrap rate according to claim 3, wherein:
    k 1为0.3347,k 2为0.5837,k 3为0.2654,k 4为0.0118,k 5为0.1757,k 6为0.00006001,k 7为0.04282,k 8为0.0002636,k 9为0.05532,k 10为42.07,k 11为2.377,k 12为0.828,k 13为0.6899,k 14为0.886,k 15为0.6842,k 16为0.2591,k 17为0.3622,k 18为0.4906,k 19为0.4961,k 20为2.6278; k 1 is 0.3347, k 2 is 0.5837, k 3 is 0.2654, k 4 is 0.0118, k 5 is 0.1757, k 6 is 0.00006001, k 7 is 0.04282, k 8 is 0.0002636, k 9 is 0.05532, and k 10 is 42.07. k 11 is 2.377, k 12 is 0.828, k 13 is 0.6899, k 14 is 0.886, k 15 is 0.6842, k 16 is 0.2591, k 17 is 0.3622, k 18 is 0.4906, k 19 is 0.4961, k 20 is 2.6278;
    在所述线路板产品图镀铜镍金时,W plate1的值为1,否则为0;在所述线路板产品电镀硬金时,W plate2的值为1,否则为0;在所述线路板产品有金手指时,W chefs的值为1,否则为0;在所述线路板产品有负片电镀时,W n-plate的值为1,否则为0;在所述线路板产品有减薄铜时,W t-copper的值为1,否则为0;在所述线路板产品为光电板时,W p-panel的值为1,否则为0;在所述线路板产品为高频板时,W h-fq-board的值为1,否则为0;在要求所述线路板产品达到IPCIII标准时,W IPCIII的值为1,否则为0;在所述线路板产品线宽间距小于预设门限值时,W L-width的值为1,否则为0; When the circuit board product pattern is plated with copper nickel gold, the value of W plate1 is 1, otherwise 0; when the circuit board product is plated with hard gold, the value of W plate2 is 1, otherwise 0; in the line When the board product has a gold finger, the value of W chefs is 1, otherwise it is 0; when the circuit board product has negative film plating, the value of W n-plate is 1, otherwise 0; in the circuit board product is reduced In the case of thin copper, the value of W t-copper is 1, otherwise 0; when the circuit board product is a photovoltaic board, the value of W p-panel is 1, otherwise 0; in the circuit board product is high frequency When the board is used, the value of W h-fq-board is 1, otherwise it is 0; when the board product is required to meet the IPCIII standard, the value of W IPCIII is 1, otherwise 0; the line width of the product line is less than When the threshold is preset, the value of W L-width is 1, otherwise it is 0;
    所述预设门限值为3.5毫英寸。The preset threshold is 3.5 mils.
  5. 根据权利要求1至4之一所述的PCB订单报废率预设方法,其特征在于,所述根据所述PCB订单文件确定所述PCB订单的参数包括:通过CAM软件服务端对所述PCB订单文件进行解析处理,获得所述PCB订单的参数。The method for presetting a PCB order scrap rate according to any one of claims 1 to 4, wherein the determining the parameter of the PCB order according to the PCB order file comprises: placing the PCB order through a CAM software server The file is parsed to obtain the parameters of the PCB order.
  6. 一种PCB订单报废率预测装置,其特征在于,包括:A PCB order scrap rate prediction device, comprising:
    文件获取单元,用于获取待进行报废率预测的PCB订单的PCB订单文件;a file obtaining unit, configured to obtain a PCB order file of a PCB order to be predicted by the scrap rate;
    信息分析单元,用于根据所述PCB订单文件确定所述PCB订单的参数,所述参数包括所述PCB订单对应的线路板产品的线路板产品信息;An information analyzing unit, configured to determine, according to the PCB order file, a parameter of the PCB order, where the parameter includes circuit board product information of a circuit board product corresponding to the PCB order;
    报废率预测单元,用于根据所述线路板产品信息以及预设的报废率计算模型预测所述PCB订单的报废率。The scrap rate prediction unit is configured to predict a scrap rate of the PCB order according to the circuit board product information and a preset scrap rate calculation model.
  7. 根据权利要求6所述的PCB订单报废率预测装置,其特征在于:The PCB order scrap rate prediction device according to claim 6, wherein:
    所述线路板产品信息包括层数、板镀次数、成品板厚、最小孔壁铜厚、通孔厚径比、总孔数、总流程数、交货数量、历史良率、成品单元面积、是否图 镀铜镍金、是否电镀硬金、是否有金手指、是否有负片电镀、是否有减薄铜、是否为光电板、是否为高频板、是否要求达到IPCIII标准、是否线宽间距小于预设门限值和压合次数中的全部参数项或者多个参数项的组合;The circuit board product information includes the number of layers, plate plating times, finished plate thickness, minimum hole wall copper thickness, through hole thickness to diameter ratio, total number of holes, total number of processes, delivery quantity, historical yield, finished unit area, Whether it is plated with copper-nickel gold, whether it is plated with hard gold, whether there is gold finger, whether there is negative plate plating, whether there is thinned copper, whether it is a photovoltaic plate, whether it is a high-frequency plate, whether it is required to meet the IPCIII standard, whether the line width is less than a combination of all parameter items or a plurality of parameter items in the preset threshold value and the number of presses;
    R scrapped=k 1*N layers+k 2*T plate+k 3*T F-plate+k 4*S ct-hw+k 5*R th-dm+k 6*N holes R scrapped =k 1 *N layers +k 2 *T plate +k 3 *T F-plate +k 4 *S ct-hw +k 5 *R th-dm +k 6 *N holes
    +k 7*N t-processes-k 8*Q delivery-k 9*Y his+k 10*A F-unit+k 11*W plate1+*k 12W plate2 +k 7 *N t-processes -k 8 *Q delivery -k 9 *Y his +k 10 *A F-unit +k 11 *W plate1 +*k 12 W plate2
    +k 13*W chefs+k 14*W n-plate+k 15*W t-copper+k 16*W p-panel+k 17*W h-fq-board +k 13 *W chefs +k 14 *W n-plate +k 15 *W t-copper +k 16 *W p-panel +k 17 *W h-fq-board
    +k 18*W IPCIII+k 19*W L-width+k 20*N press +k 18 *W IPCIII +k 19 *W L-width +k 20 *N press
    其中,R scrapped表示报废率,N layers表示层数,T plate表示板镀次数,T F-plate表示成品板厚,S ct-hw表示最小孔壁铜厚,R th-dm表示通孔厚径比,N holes表示总孔数,N t-processes表示总流程数,Q delivery表示交货数量,Y his表示历史良率,A F-unit表示成品单元面积,W plate1表示是否图镀铜镍金,W plate2表示是否电镀硬金,W chefs表示是否有金手指,W n-plate表示是否有负片电镀,W t-copper表示是否有减薄铜,W p-panel表示是否为光电板,W h-fq-board表示是否为高频板,W IPCIII表示是否要求达到IPCIII标准,W L-width表示是否线宽间距小于预设门限值,N press表示压合次数,k 1、k 2、k 3、k 4、k 5、k 6、k 7、k 8、k 9、k 10、k 11、k 12、k 13、k 14、k 15、k 16、k 17、k 18、k 19和k 20参数项系数。 Where R scrapped indicates scrap rate, N layers indicates number of layers, T plate indicates plate plating times, T F-plate indicates finished plate thickness, S ct-hw indicates minimum hole wall thickness, and R th-dm indicates through hole thickness Ratio, N holes indicates the total number of holes, N t-processes indicates the total number of flows, Q delivery indicates the delivery quantity, Y his indicates the historical yield, A F-unit indicates the finished unit area, and W plate1 indicates whether the plate is plated with copper and nickel W plate2 indicates whether to plate hard gold, W chefs indicates whether there is gold finger, W n-plate indicates whether there is negative plating, W t-copper indicates whether there is thinned copper, W p-panel indicates whether it is photoelectric plate, W h -fq-board indicates whether it is a high frequency board, W IPCIII indicates whether it is required to reach the IPCIII standard, W L-width indicates whether the line width spacing is less than the preset threshold, N press indicates the number of presses, k 1 , k 2 , k 3 , k 4 , k 5 , k 6 , k 7 , k 8 , k 9 , k 10 , k 11 , k 12 , k 13 , k 14 , k 15 , k 16 , k 17 , k 18 , k 19 and k 20 parameter term coefficient.
  8. 根据权利要求7所述的PCB订单报废率预设装置,其特征在于:The PCB order scrap rate preset device according to claim 7, wherein:
    k 1为0.3347,k 2为0.5837,k 3为0.2654,k 4为0.0118,k 5为0.1757,k 6为0.00006001,k 7为0.04282,k 8为0.0002636,k 9为0.05532,k 10为42.07,k 11为2.377,k 12为0.828,k 13为0.6899,k 14为0.886,k 15为0.6842,k 16为0.2591,k 17为0.3622,k 18为0.4906,k 19为0.4961,k 20为2.6278; k 1 is 0.3347, k 2 is 0.5837, k 3 is 0.2654, k 4 is 0.0118, k 5 is 0.1757, k 6 is 0.00006001, k 7 is 0.04282, k 8 is 0.0002636, k 9 is 0.05532, and k 10 is 42.07. k 11 is 2.377, k 12 is 0.828, k 13 is 0.6899, k 14 is 0.886, k 15 is 0.6842, k 16 is 0.2591, k 17 is 0.3622, k 18 is 0.4906, k 19 is 0.4961, k 20 is 2.6278;
    在所述线路板产品图镀铜镍金时,W plate1的值为1,否则为0;在所述线路板产品电镀硬金时,W plate2的值为1,否则为0;在所述线路板产品有金手指时,W chefs的值为1,否则为0;在所述线路板产品有负片电镀时,W n-plate的值为1,否则为0;在所述线路板产品有减薄铜时,W t-copper的值为1,否则为0;在所述线路板产品为光电板时,W p-panel的值为1,否则为0;在所述线路板产品为高频板时,W h-fq-board的值为1,否则为0;在要求所述线路板产品达到IPCIII标准时,W IPCIII的值为 1,否则为0;在所述线路板产品线宽间距小于预设门限值时,W L-width的值为1,否则为0; When the circuit board product pattern is plated with copper nickel gold, the value of W plate1 is 1, otherwise 0; when the circuit board product is plated with hard gold, the value of W plate2 is 1, otherwise 0; in the line When the board product has a gold finger, the value of W chefs is 1, otherwise it is 0; when the circuit board product has negative film plating, the value of W n-plate is 1, otherwise 0; in the circuit board product is reduced In the case of thin copper, the value of W t-copper is 1, otherwise 0; when the circuit board product is a photovoltaic board, the value of W p-panel is 1, otherwise 0; in the circuit board product is high frequency When the board is used, the value of W h-fq-board is 1, otherwise it is 0; when the board product is required to meet the IPCIII standard, the value of W IPCIII is 1, otherwise 0; the line width of the product line is less than When the threshold is preset, the value of W L-width is 1, otherwise it is 0;
    所述预设门限值为3.5毫英寸。The preset threshold is 3.5 mils.
  9. 一种计算机可读存储介质,其上存储有计算机程序,其特征在于,该程序被处理器执行时实现如权利要求1-5之一所述的PCB订单报废率预测方法的步骤。A computer readable storage medium having stored thereon a computer program, characterized in that the program is executed by a processor to implement the steps of the PCB order scrap rate prediction method according to any one of claims 1-5.
  10. 一种计算机设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,其特征在于,所述处理器执行所述程序时实现如权利要求1-5之一所述的PCB订单报废率预测方法的步骤。A computer device comprising a memory, a processor, and a computer program stored on the memory and operable on the processor, wherein the processor executes the program to implement the method of any one of claims 1-5 The steps of the PCB order scrap rate prediction method.
PCT/CN2017/120101 2017-06-29 2017-12-29 Method and apparatus for predicting scrap rate for pcb order WO2019000892A1 (en)

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