WO2018233902A1 - Flexible cooling plate for a battery - Google Patents
Flexible cooling plate for a battery Download PDFInfo
- Publication number
- WO2018233902A1 WO2018233902A1 PCT/EP2018/060010 EP2018060010W WO2018233902A1 WO 2018233902 A1 WO2018233902 A1 WO 2018233902A1 EP 2018060010 W EP2018060010 W EP 2018060010W WO 2018233902 A1 WO2018233902 A1 WO 2018233902A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- film
- cooling plate
- flexible cooling
- battery
- flexible
- Prior art date
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 117
- 239000002826 coolant Substances 0.000 claims abstract description 72
- 239000011888 foil Substances 0.000 claims description 51
- 239000004033 plastic Substances 0.000 claims description 17
- 229920003023 plastic Polymers 0.000 claims description 17
- 230000004888 barrier function Effects 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 description 17
- 239000002131 composite material Substances 0.000 description 12
- -1 polypropylene Polymers 0.000 description 11
- 229910052782 aluminium Inorganic materials 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 6
- 229910001416 lithium ion Inorganic materials 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- 238000007789 sealing Methods 0.000 description 5
- 239000004952 Polyamide Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004734 Polyphenylene sulfide Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920000069 polyphenylene sulfide Polymers 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920001470 polyketone Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- 229920000106 Liquid crystal polymer Polymers 0.000 description 1
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003487 electrochemical reaction Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 229920000636 poly(norbornene) polymer Polymers 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/14—Primary casings; Jackets or wrappings for protecting against damage caused by external factors
- H01M50/141—Primary casings; Jackets or wrappings for protecting against damage caused by external factors for protecting against humidity
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0087—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall with flexible plates
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6554—Rods or plates
- H01M10/6555—Rods or plates arranged between the cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
- H01M10/6557—Solid parts with flow channel passages or pipes for heat exchange arranged between the cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6567—Liquids
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/105—Pouches or flexible bags
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/117—Inorganic material
- H01M50/119—Metals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/121—Organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
- H01M50/126—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers
- H01M50/129—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers with two or more layers of only organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/131—Primary casings; Jackets or wrappings characterised by physical properties, e.g. gas permeability, size or heat resistance
- H01M50/133—Thickness
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/03—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits
- F28D1/0308—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with plate-like or laminated conduits the conduits being formed by paired plates touching each other
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/0028—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for cooling heat generating elements, e.g. for cooling electronic components or electric devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/30—Wind power
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a flexible cooling plate for a battery, to a battery cell system and a battery comprising the flexible cooling plate, and to the use of the battery according to the preamble of the independent claims.
- a battery is an electrochemical energy store that, when discharged, converts the stored chemical energy into electrical energy through an electrochemical reaction. It is becoming apparent that in the future, both in stationary applications, such as wind turbines, in motor vehicles that are designed as hybrid or electric motor vehicles, as well as in
- the operating temperature has one
- cooling systems have Basis of air cooling, coolant cooling or refrigerant cooling established.
- coolant cooling or refrigerant cooling established.
- one or more cell modules are brought into thermal contact with a so-called cooling plate and tempered by direct heat conduction.
- a sufficiently good thermal contact between the battery cells of the corresponding modules and the associated cooling plate plays an important role and is crucial for the sufficient heat dissipation from the corresponding battery cells.
- a battery with a heat absorbing element is disclosed, which is arranged between battery cells in a housing.
- the heat-absorbing element in this case comprises, for example, an aluminum or nickel foil into which a medium is introduced.
- a heat barrier system is disclosed, which is arranged between two battery cells.
- the thermal barrier system includes, for example, a hydrophobic film in which, for example, a sponge-like material is introduced, which holds the thermal barrier system at the desired location.
- the thermal barrier system may include many honeycomb-like chambers that are not interconnected.
- Battery cell system in particular a lithium-ion battery cell system and a battery, in particular a lithium-ion battery comprising the flexible
- Cooling plate as well as the use of the same with the characterizing
- the flexible cooling plate according to the invention has a film into which a cooling medium can be introduced.
- the film comprises, for example, a polypropylene and / or a polyethylene and / or a polyurethane and / or polyphenylene sulfide and / or a polyketone and / or a polyamide.
- the film is also, for example, part of a laminate with aluminum or steel foil.
- the flexible cooling plate comprises a system of fluidically interconnected foil chambers, with which a coolant inlet and a coolant outlet are in fluid communication.
- the flexible cooling plate is movable and elastic by the film chambers and can perfectly adapt to the shape of the surface to be cooled, to which it is applied.
- the surface on which the flexible cooling plate for example applied to a battery cell or to a plurality of battery cells, significantly increased compared to
- the flexible cooling plate adapts to changes in the surface to be cooled, such as, for example, to intumescent battery cells, in terms of shape, and thus continues to bear against the entire surface. Furthermore, the flexible cooling plate can cling to shifting surfaces of the battery cells to be cooled. Such a shift of the surfaces to be cooled may be due to the swelling of the battery cells or by an external acceleration on the battery pack, which
- Swelling of battery cells is done for example by storage and removal of lithium ions during charging and discharging cycles or age-related by gas formation inside the battery cell. Furthermore, the
- the flexible cooling plate can expand by the applied liquid pressure after assembly.
- a simplified force-free assembly in a compact state is possible. Manufacturing tolerances caused by insulating air gaps between the battery cells and the flexible
- Cooling plate are then removed by expanding the flexible cooling plate during its operation.
- the film of the flexible cooling plate comprises a first film and a second film, wherein the first film is so connected to the second film at certain intervals that the fluidically interconnected film chambers between the first film and the second film are formed.
- the connection between the first film and the second film is for example a sealed connection, a welded connection and / or an adhesive connection.
- the film chambers which are fluidly interconnected by the connection of the first film and the second film are preferably arranged parallel to one another.
- the film chambers are preferably open at two ends, which point in the direction of the coolant inlet and the coolant outlet, so that cooling medium which flows through the coolant inlet into the flexible cooling plate enters the film chambers through the open ends and flows along the film chambers until it reaches the other open Ends which face the coolant outlet, the foil chambers leaves again and exits through the coolant outlet again from the flexible cooling plate.
- Direction is directed and selectively flows through the foil chambers, so that the heated cooling medium is not too long dwells in the flexible cooling plate, but again flows out of this and can deliver the heat absorbed outside the flexible cooling plate.
- cooling medium can be passed through the foil chambers so past the battery cells, that all foil chambers heat evenly and all battery cells are cooled as uniformly as possible.
- connection between the first film and the second film is not continuous, so that cooling medium, which flows into a film chamber through one or more gaps in the connection between the film chambers can flow into adjacent film chambers.
- Cooling medium between the different film chambers can compensate by the cooling medium by the passage into adjacent film chambers mixed. This is advantageous in particular when different parts of the surface to be cooled, for example the battery cell, heat to different degrees.
- the film chambers are not arranged in a straight line parallel to each other, but have a different shape, which, for example
- the advantage here is that the cooling medium flows past a larger area of the element to be cooled, for example one or more battery cells, and thus can absorb and dissipate more heat.
- the flexible cooling plate can be produced very simply, since the first and the second foil of the flexible cooling plate bend,
- a plastic component sealed to the first film and / or to the second film serves as a coolant inlet and / or as a coolant outlet.
- the plastic component is for example an injection-molded component.
- the advantage here is that the production, for example, the seal, is very simple and inexpensive.
- the film of the flexible cooling plate comprises a first film and a second film and the flexible cooling plate further comprises a molded part, in particular a plastic molded part.
- the molded part has, in particular, parallel ribs, between which the fluidically interconnected foil chambers extend.
- the first film is advantageously located on a first side of the molding and the second film is advantageously located on a second side of the molding so that the first film and the second film envelop the molding at least partially.
- Between the particular parallel ribs of the molding extend the Foil chambers, which are bounded on the first side of the first film and on the second side of the second film.
- the flexible cooling plate is given by the molding a certain strength and dimensional stability, but this is still movable and elastic by the film chambers and the shape of the cooled
- the flexible cooling plate is easier to grasp in manufacturing and easier to place. Furthermore, the foil chambers stabilized by the molded part prevent the structure of the foil chambers filled with cooling medium from being collobed. This is from
- the molded part is for example an injection-molded part.
- the ribs of the molding are not arranged in a straight line parallel, but have a different shape, which is formed, for example, meandering.
- the interconnected foil chambers then have a meandering shape.
- first film and the second film at certain intervals connected to the molding, in particular the ribs of the molding, in particular sealed, that the fluidically interconnected film chambers between the first film and the second film are.
- the first film is fastened on a first side of the ribs of the molded part
- the second film is fastened on a second side of the ribs of the molded part, so that film chambers are created between the ribs of the molded part.
- the advantage here is that the film chambers of the molding are very stable in this way and remain dimensionally true, and yet are elastic and adapt to the surface to be cooled.
- the first film and the second film extend beyond the edges of the molded part, so that the first and the second film can be connected to one another and at least partially enclose the molded part. This connection may be, for example, a sealed or welded joint.
- the first film and the second film do not protrude beyond the molding.
- the first and second foils are then sealed or welded, for example, to the edges of the molded part.
- the molded part comprises, for example, fastening means, in particular eyelets, wherein the fastening means are for example localized at the edges of the molded part and serve for fastening the molded part.
- the molding can then be screwed for example.
- the molding comprises a coolant inlet nozzle, which serves as a coolant inlet and a collector, which on the
- Coolant inlet nozzle adjacent.
- the advantage here is that the collector acts as a kind of inverted funnel and distributes the cooling medium.
- the cooling medium which flows into the flexible cooling plate via the coolant inlet connection, passes from the coolant inlet connection to the collector.
- the collector has, for example, the shape of a roof, which drops perpendicular to the foil chambers and thereby distributes the cooling medium to the width of the flexible cooling plate, so that the cooling medium does not collect at the point of entry.
- the cooling medium finally flows into the foil chambers. That way
- a sealing method in particular a thermal sealing method or an ultrasonic sealing method, is used for connecting the first and the second film of the film chambers to one another or for connecting the first and the second film to the ribs of the molded part.
- the flexible cooling plate inflates by itself.
- the final shape is determined by the fluid pressure and the geometry of the film (s).
- the film is inflated by the internal pressure until it touches an external surface, such as a battery cell, which prevents further expansion.
- the film may be formed in a stretchable form so that air gaps can be bridged beyond the unstretched length of the film.
- the flexible comprises
- Cooling plate in the film chambers for example, plastic mold, in particular plastic grids, which are introduced into the film chambers.
- plastic mold in particular plastic grids, which are introduced into the film chambers.
- the advantage here is that the strength of the flexible cooling plate is increased by the plastic molding and the film chambers through the
- the structure comprising the flexible cooling plate and the battery cells or battery modules is then stronger and more stable.
- Turbulence is generated within the foil chambers.
- the cooling medium mixes efficiently within the foil chambers.
- the cooling medium which flows in an outer region of the film chamber and thus absorbs a lot of heat from the surface to be cooled, mixes with
- Cooling medium which flows in a central region of the film chamber and thus absorbs less heat. In this way, the cooling medium can absorb more heat.
- the plastic formers include, for example, several components, the individual parts are not related to each other. Alternatively, the plastic former is a single component. In all the above embodiments and variants flows through the
- Cooling medium for example, continuously, in particular in a circuit.
- the advantage here is that heat is absorbed by the surface to be cooled by the cooling medium in the flexible cooling plate and the cooling medium is cooled again after leaving the flexible cooling plate. In this way, an efficient cooling of the components to be cooled is guaranteed.
- the cooling medium is for example a water-glycol mixture.
- the cooling medium is for example water, oil, a water-oil mixture or a gas, in particular air.
- the flexible cooling plate is preferably part of a cooling system, wherein the cooling system further comprises, for example, a heat exchanger, a fan and a pump.
- the cooling medium which by the absorption of heat, for example from one or more battery cells, the
- Coolant outlet from the flexible cooling plate addition is directed, for example, to a heat exchanger.
- the cooling medium is blown, for example, by a fan with cold air, so that cools the warm cooling medium.
- the cooled cooling medium of the flexible cooling plate is again supplied via the coolant inlet, where it re-enters the foil chambers of the flexible cooling plate.
- the coolant circuit is driven for example by a pump.
- the flexible cooling plate is arranged, for example, on or between pouch foils of a battery cell system, the pouch foils being separated from one another by pockets for introducing
- Form electrode interconnects the pockets are electrolyte-impermeable and wherein the pockets, especially in the operating state of the battery cell system, are physically connected to each other foldable over the Pouchfolie.
- pouch film in the context of this invention means a flexible film, in particular a composite film, which is impermeable to electrolyte.
- the pouch film comprises, for example, a composite of polyamide,
- the pouch film has, for example, a thickness of 40-200 ⁇ .
- the pouch film comprises a laminate without aluminum, in particular without metal, instead of a conventional polyethylene and aluminum pouch film.
- electrode composite is to be understood as meaning a composite comprising at least one anode and at least one cathode, which can reversibly charge and remove lithium ions.
- the electrode assembly comprises at least one separator, which separates the anode and the cathode both spatially and electrically from each other.
- the anode, the separator and the cathode may be wound together or stacked one on top of the other.
- the electrode composites are introduced into the separate pockets of the pouch film.
- one electrode composite together with a pocket of the pouch foil forms a battery cell or a pouch cell, wherein the pouch cells are physically connected to each other in a foldable manner via the pouch foil.
- the advantage here is that such a battery cell system can be designed very flexible.
- the pouch film with the contiguous pockets can be folded in many different ways, so that the shape of the battery cell system can be individually designed, for example, in terms of space requirements, size, folding techniques and contacting options.
- the battery cell system has no limit as far as the stack height is concerned. For example, several battery cell systems can be stacked on top of each other or at least one
- Battery cell system is folded such that the contiguous
- Pouch cells are arranged on top of each other.
- the electrode composites which are introduced into the pockets of the poch film can swell due to the flexible surrounding pouch film, for example, by storage and removal operations of the lithium ions or age-related. This prevents shifts and
- An advantage of a battery cell system comprising the flexible cooling plate is that the battery cell system is very flexible.
- Electrode bonds are very flexible and bendable, which gives much freedom in the design of the battery cell system, for example with regard to the structure, the shape and the size of the battery cell system. Because both the pouch film with introduced electrode interconnections as well as the flexible
- Cooling plate as a delimitation include a film, a particularly good juxtaposition of the two components is ensured, so that the respective films lie substantially over the entire surface together.
- the flexible cooling plate is arranged, for example, on or between pouch foils of a battery cell system,
- the first foil of the flexible cooling plate and / or the second foil of the flexible cooling plate simultaneously form part of a pouch foil of a battery cell of the battery cell system.
- the advantage here is that thus material and cost of the film, which are eliminated saves. Furthermore, a slipping of the flexible cooling plate is not possible in this way. Also, the flexible cooling plate and the pouch film of the battery cell system are thus inevitably on the entire surface to each other, which ensures a particularly good heat transfer.
- a battery comprising the flexible cooling plate and in particular a battery cell system is the subject of the present invention wherein the flexible cooling plate is arranged on or between battery modules of the battery, in particular on or between battery modules, which have a flexible housing, which forms a hermetic barrier and the whole Battery cell system and the voltage tap of the battery module wrapped.
- the flexible cooling plate is likewise arranged inside the enclosure.
- the cooling plate is outside the
- battery cell system is to be understood here as a plurality of pouch cells, which together form a battery module.
- the smallest unit of a corresponding battery module form two pouch cells.
- envelope is used in the context of this invention.
- the wrapper is made moisture impermeable.
- the wrapper includes, for example
- the battery is used for example in an electric vehicle, in a hybrid vehicle or in a plug-in hybrid vehicle. Alternatively, the finds
- Battery for example, application in ships, two-wheelers, aircraft, stationary energy storage, power tools, consumer electronics and / or household appliances.
- FIG. 1 shows a schematic representation of a first embodiment of a flexible cooling plate according to the invention with foil chambers in a cross section
- Figure 2 a schematic 3D representation of a second
- Figure 3 is a schematic representation of a 3D view of a
- Figure 4 a schematic representation of a battery module with two
- Battery cell systems according to Figure 4, and Figure 5 a schematic representation of a battery with battery modules and a flexible cooling plate according to the invention in a cross section.
- Figure 1 is a cross section through a flexible cooling plate 40 in a first
- the flexible cooling plate 40 has a foil 41 which comprises, for example, a polypropylene and / or a polyethylene and / or a polyurethane and / or polyphenylene sulfide and / or a polyketone and / or a polyamide.
- the film 41 is also part of a
- Laminate with aluminum or steel foil Laminate with aluminum or steel foil.
- the flexible cooling plate 40 has a system fluidly interconnected
- the film 41 of the flexible cooling plate 40 comprises a first film 41 a and a second film 41 b.
- the first film 41a is connected at certain intervals to the second film 41b such that the fluidically interconnected film chambers 45 are formed between the first film 41a and the second film 41b.
- Foil 41a with the second foil 41b is, for example, a sealed joint or a welded joint.
- a not shown in Figure 1 coolant inlet and a not shown in Figure 1 coolant outlet are in fluid communication with the
- first film 41a and / or to the second film 41 b sealed plastic component For example, one each to the first film 41a and / or to the second film 41 b sealed plastic component.
- plastic-formers 47 in particular plastic grids, introduced, which to increase the
- the film chambers 45 of the flexible cooling plate 40 for example, continuously flowed through by a cooling medium 43, in particular in a circuit.
- FIG. 1 shows a flexible cooling plate 40 in a second embodiment.
- the flexible cooling plate 40 comprises a foil 41 and a shaped part 50, in particular a plastic molded part.
- the molded part 50 is, for example, an injection-molded part.
- the molded part 50 has ribs 51 arranged in parallel.
- the film 41 of the flexible cooling plate 40 comprises a first film 41 a and a second film 41 b.
- the first film 41 a is located on a first side, in FIG.
- the first film 41a and the second film 41b envelop the molding 50.
- film chambers 45 which are delimited on the first side of the first film 41 a and 41 b on the second side of the second film.
- the foil chambers 45 are fluidically connected to each other.
- the first foil 41 a and the second foil 41 b are connected to the ribs 51 of the
- Molded part 50 connected, in particular sealed.
- the fluidically interconnected foil chambers 45 are formed between the first foil 41a and the second foil 41b.
- the ribs 51 of the shaped part 50 are not arranged in a straight line in parallel, but instead have a different shape, which is meander-shaped, for example.
- the first film 41 a and the second film 41 b project beyond the edges of the molded part 50 and are connected to one another there, for example via a sealed or welded connection, so that they enclose the molded part 50.
- the first foil 41 a and the second foil 41 b do not protrude beyond the shaped part 50.
- the first and the second film 41 a, 41 b are then sealed or welded to the edges of the molding 50, for example.
- the molded part 50 comprises, for example, fastening means 53, in particular eyelets.
- the attachment means 53 are located at the edges of the molding 50 and serve to secure the molding 50 to other components.
- the molded part 50 comprises a coolant inlet pipe 55, which as
- Coolant inlet serves as well as a collector 57, which at the
- Coolant inlet nozzle 55 adjacent.
- the molded part 50 comprises a coolant outlet port 59, as well as a further collector 61.
- plastic-form sensor in particular plastic grating, are introduced. Which may be formed in one piece or multiple parts.
- the film chambers 45 of the flexible cooling plate 40 for example, continuously with a cooling medium, in particular in a circuit flows through.
- FIG. 3 shows an embodiment of a battery cell system 1.
- the battery cell system 1 has a pouch film 3 and three electrode composites 5.
- the three electrode composites 5 represent any number of electrode interconnections 5.
- the pouch film 3 has a length L and a width B, wherein the length L is longer than the width B. Furthermore, the pouch film 3 has a first
- the pouch film 3 forms separate pockets 12, which are foldably connected to each other.
- the pouch film 3 is
- Each electrode composite 5 has an anode with an anode contact lug 7, a separator and a cathode with a cathode contact lug 8, which are stacked on top of each other.
- anode with an anode contact lug 7, a separator and a cathode with a cathode contact lug 8, which are stacked on top of each other.
- an electrode assembly 5 a plurality of anodes and / or anode contact lugs 7 and a plurality of cathodes and / or
- Cathode contact lugs 8 are used for electrical contacting of the anode and the cathode.
- an electrode assembly 5 is inserted such that the anode contact lug 7 and the Cathode contact lug 8 offset from each other over a first side length L1 of the pouch film 3 survive.
- an electrode composite 5 forms a pouch cell 10 together with a pocket 12 of the pouch film 3.
- the pouch film 3 comprises, for example, a composite of polyamide,
- Metal in particular aluminum.
- the pouch film 3 is folded over along the longitudinal extent, so that a first pouch film half 3a and a second pouch film half 3b are present.
- 3b are the width B to in, in particular regular,
- transverse seams 14 a Interspersed transverse seams 14 a introduced, which form spatially separated pockets 12.
- the transverse seams 14a are introduced, for example, by sealing the two Pouchfolienhstedn 3a, 3b with each other.
- the pockets 12 of the pouch film 3 are closed length L according to a longitudinal seam 14b, which is introduced, for example, by sealing the Pouchfolienhcann 3a, 3b at its open end.
- the anode contact lugs 7 and the cathode contact lugs 8 in an area in which they to the
- Pouch foil halves 3a, 3b abut, with sealed.
- an electrolyte is introduced, wherein the pockets 12 form a barrier to the electrolyte.
- the battery cell system 1 furthermore comprises at least one flexible cooling plate 40 (not shown in FIG. 3), in particular according to FIG. 1 or 2
- Battery cell system 1 is arranged.
- the first foil 41a of the flexible cooling plate 40 and / or the second foil 41b of the flexible cooling plate 40 simultaneously form part of a pouch foil 3 of a battery cell 10 of FIG
- FIG. 4 shows an embodiment of a battery module 100 having two
- the pouch cells 10 of the first battery cell system 1 a are in this case slightly offset from the pouch cells 10 of the second battery cell system 1 b. It is one each
- the anode contact lug 7 of the first pouch cell 10a of the first battery cell system 1a is in turn electrically contacted with the cathode contact lug 8 of the second pouch cell 10b of the second battery cell system 1b. That way, everyone is
- Balancing lines 39 for balancing for example in the form of
- Ribbon cables attached. They are connected to the cell monitoring system CSC.
- a flexible enclosure 20 is mounted around the battery module 100 which is a hermetic moisture barrier and encloses it in a moisture-tight manner.
- At least one flexible cooling plate 40 rests against the battery module 100.
- the flexible / n cooling plate / n 40 is / are here one or both sides of the
- the movable flexible enclosure 20 of the battery module 100 is arranged.
- Battery module 100 is arranged.
- the battery module 100 comprises, for example, only one battery cell system 1 around which the flexible housing 20 is mounted.
- FIG. 5 shows a battery 1000 with battery modules 100 and a flexible cooling plate 40 according to the invention according to FIG. 1 in a cross section. On both sides of the flexible cooling plate 40, a respective battery module 100 is arranged.
- the battery modules 100 of the battery 1000 each comprise five battery cells 10, which stand by way of example for any number of battery cells 10.
- the battery modules 100 are
- a battery module 100 according to FIG. 4 is arranged on both sides of the flexible cooling plate 40.
- the battery cells 10 of the battery modules 100 are, for example, prismatic battery cells with a rigid housing.
- the battery 1000 is limited by a battery case 1001.
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Abstract
The invention relates to a flexible cooling plate (40) for a battery having a film (41) into which a cooling medium (43) can be introduced, the flexible plate (40) having a system of film chambers (45) fluidically connected to each other, and a coolant inlet and a coolant outlet being fluidically connected to the film chambers (45).
Description
Beschreibung description
Titel title
Flexible Kühlplatte für eine Batterie Flexible cooling plate for a battery
Die vorliegende Erfindung bezieht sich auf eine flexible Kühlplatte für eine Batterie, auf ein Batteriezellsystem und eine Batterie umfassend die flexible Kühlplatte, sowie auf die Verwendung der Batterie nach dem Oberbegriff der unabhängigen Ansprüche. The present invention relates to a flexible cooling plate for a battery, to a battery cell system and a battery comprising the flexible cooling plate, and to the use of the battery according to the preamble of the independent claims.
Stand der Technik State of the art
Eine Batterie ist ein elektrochemischer Energiespeicher, der bei seiner Entladung die gespeicherte chemische Energie durch eine elektrochemische Reaktion in elektrische Energie umwandelt. Es zeichnet sich ab, dass in der Zukunft sowohl bei stationären Anwendungen, wie Windkraftanlagen, in Kraftfahrzeugen, die als Hybrid- oder Elektrokraftfahrzeuge ausgelegt sind, wie auch bei A battery is an electrochemical energy store that, when discharged, converts the stored chemical energy into electrical energy through an electrochemical reaction. It is becoming apparent that in the future, both in stationary applications, such as wind turbines, in motor vehicles that are designed as hybrid or electric motor vehicles, as well as in
Elektronikgeräten neue Batteriesysteme zum Einsatz kommen werden, an die sehr hohe Anforderungen bzgl. Zuverlässigkeit, Sicherheit, Leistungsfähigkeit und Lebensdauer gestellt werden. Aufgrund ihrer großen Energiedichte werden insbesondere Lithium-Ionen-Batterien als Energiespeicher für elektrisch angetriebene Kraftfahrzeuge verwendet. Electronic devices new battery systems will be used, are placed on the very high requirements in terms of reliability, safety, performance and service life. Due to their high energy density, lithium-ion batteries are used in particular as energy stores for electrically powered motor vehicles.
Für eine optimale Leistungsbilanz und eine ausreichend hohe Lebensdauer derartiger Batteriesysteme ist es von Bedeutung, diese innerhalb eines optimalen Temperaturbereiches zu betreiben. Die Betriebstemperatur hat einen For an optimal power balance and a sufficiently long service life of such battery systems, it is important to operate them within an optimal temperature range. The operating temperature has one
wesentlichen Einfluss auf den Grad der Leistungsbereitstellung, das Ausmaß der Alterung, die erreichbare Lebensdauer und die Gewährleistung der significant impact on the level of service provision, the extent of aging, the achievable service life and the
Betriebssicherheit eines Batteriesystems. Aus diesem Grund wird das Operational safety of a battery system. For that reason, that will
Batteriesystem gezielt gekühlt. Als Kühlkonzepte haben sich Kühlsysteme auf
Basis einer Luftkühlung, einer Kühlmittelkühlung oder einer Kältemittelkühlung etabliert. Standardmäßig werden dabei eines oder mehrere Zellmodule in thermischem Kontakt mit einer sogenannten Kühlplatte gebracht und durch direkte Wärmeleitung temperiert. Dabei spielt ein ausreichend guter thermischer Kontakt zwischen den Batteriezellen der entsprechenden Module und der zugeordneten Kühlplatte eine wichtige Rolle und ist entscheidend für die eine ausreichende Wärmeabfuhr aus den entsprechenden Batteriezellen. Battery system cooled specifically. As cooling concepts, cooling systems have Basis of air cooling, coolant cooling or refrigerant cooling established. By default, one or more cell modules are brought into thermal contact with a so-called cooling plate and tempered by direct heat conduction. In this case, a sufficiently good thermal contact between the battery cells of the corresponding modules and the associated cooling plate plays an important role and is crucial for the sufficient heat dissipation from the corresponding battery cells.
In der US 2007/292751 ist eine Batterie mit einem Wärme absorbierenden Element offenbart, welches zwischen Batteriezellen in einem Gehäuse angeordnet ist. Das Wärme absorbierende Element umfasst hierbei beispielsweise eine Aluminium- oder Nickelfolie, in welche ein Medium eingebracht ist. In US 2007/292751 a battery with a heat absorbing element is disclosed, which is arranged between battery cells in a housing. The heat-absorbing element in this case comprises, for example, an aluminum or nickel foil into which a medium is introduced.
In der US 2014/0224465 ist ein Wärmebarrieresystem offenbart, welches zwischen zwei Batteriezellen angeordnet ist. Das Wärmebarrieresystem umfasst beispielsweise eine hydrophobe Folie, in welche beispielsweise ein Schwammartiges Material eingebracht ist, welches das Wärmebarrieresystem an dem gewollten Ort hält. Das Wärmebarrieresystem kann viele wabenartige Kammern enthalten, welche nicht miteinander verbunden sind. In US 2014/0224465 a heat barrier system is disclosed, which is arranged between two battery cells. The thermal barrier system includes, for example, a hydrophobic film in which, for example, a sponge-like material is introduced, which holds the thermal barrier system at the desired location. The thermal barrier system may include many honeycomb-like chambers that are not interconnected.
Offenbarung der Erfindung Erfindungsgemäß wird eine flexible Kühlplatte für eine Batterie sowie ein DISCLOSURE OF THE INVENTION According to the invention, a flexible cooling plate for a battery and a
Batteriezellsystem, insbesondere ein Lithiumionen-Batteriezellsystem und eine Batterie, insbesondere eine Lithiumionen-Batterie umfassend die flexible Battery cell system, in particular a lithium-ion battery cell system and a battery, in particular a lithium-ion battery comprising the flexible
Kühlplatte, sowie die Verwendung derselben mit den kennzeichnenden Cooling plate, as well as the use of the same with the characterizing
Merkmalen der unabhängigen Ansprüche bereitgestellt. Features of the independent claims provided.
Die erfindungsgemäße flexible Kühlplatte weist eine Folie auf, in welche ein Kühlmedium einbringbar ist. The flexible cooling plate according to the invention has a film into which a cooling medium can be introduced.
Die Folie umfasst beispielsweise ein Polypropylen und/oder ein Polyethylen und/oder ein Polyurethan und/oder Polyphenylensulfid und/oder ein Polyketon
und/oder ein Polyamid. Die Folie ist weiterhin beispielsweise Bestandteil eines Laminats mit Aluminium- oder Stahlfolie. The film comprises, for example, a polypropylene and / or a polyethylene and / or a polyurethane and / or polyphenylene sulfide and / or a polyketone and / or a polyamide. The film is also, for example, part of a laminate with aluminum or steel foil.
Die flexible Kühlplatte umfasst ein System fluidisch miteinander verbundener Folienkammern, mit welchen ein Kühlmitteleintritt und ein Kühlmittelaustritt in fluidischer Verbindung steht. The flexible cooling plate comprises a system of fluidically interconnected foil chambers, with which a coolant inlet and a coolant outlet are in fluid communication.
Vorteilhaft hierbei ist, dass die flexible Kühlplatte durch die Folienkammern bewegbar und elastisch ist und sich der Form der zu kühlenden Oberfläche, an welcher diese anliegt perfekt anpassen kann. Dadurch ist die Oberfläche, an welcher die flexible Kühlplatte, beispielsweis an einer Batteriezelle oder an mehreren Batteriezellen anliegt, deutlich vergrößert im Vergleich zu The advantage here is that the flexible cooling plate is movable and elastic by the film chambers and can perfectly adapt to the shape of the surface to be cooled, to which it is applied. As a result, the surface on which the flexible cooling plate, for example applied to a battery cell or to a plurality of battery cells, significantly increased compared to
herkömmlichen Kühlplatten, welche beispielsweise aus steifen Materialien hergestellt sind. conventional cooling plates, which are made of rigid materials, for example.
Weiterhin vorteilhaft ist, dass sich die flexible Kühlplatte an Veränderungen der zu kühlenden Oberfläche, wie beispielsweise an anschwellende Batteriezellen, von der Form her anpasst und somit weiterhin vollflächig an dieser anliegt. Weiterhin kann sich die flexible Kühlplatte an sich verschiebende zu kühlende Oberflächen der Batteriezellen anschmiegen. Eine solche Verschiebung der zu kühlenden Oberflächen kann durch das Anschwellen der Batteriezellen oder durch eine äußere Beschleunigungen am Batteriepack, welches die It is also advantageous that the flexible cooling plate adapts to changes in the surface to be cooled, such as, for example, to intumescent battery cells, in terms of shape, and thus continues to bear against the entire surface. Furthermore, the flexible cooling plate can cling to shifting surfaces of the battery cells to be cooled. Such a shift of the surfaces to be cooled may be due to the swelling of the battery cells or by an external acceleration on the battery pack, which
Batteriezellen umfasst, stattfinden. Battery cells included, take place.
Ein Anschwellen von Batteriezellen geschieht beispielsweise durch Ein- und Auslagerung von Lithiumionen bei Lade- und Entladezyklen oder altersbedingt durch Gasbildung im Inneren der Batteriezelle. Desweiteren sind die Swelling of battery cells is done for example by storage and removal of lithium ions during charging and discharging cycles or age-related by gas formation inside the battery cell. Furthermore, the
Materialkosten für die flexible Kühlplatte sehr niedrig im Vergleich zu Material costs for the flexible cooling plate are very low compared to
herkömmlichen Kühlplatten. conventional cooling plates.
Weiterhin vorteilhaft kann sich die flexible Kühlplatte durch den nach der Montage angelegten Flüssigkeitsinnendruck ausdehnen. So ist eine vereinfachte kraftfreie Montage im kompakten Zustand möglich. Durch Fertigungstoleranzen bedingte isolierende Luftspalte zwischen den Batteriezellen und der flexiblen Further advantageously, the flexible cooling plate can expand by the applied liquid pressure after assembly. Thus, a simplified force-free assembly in a compact state is possible. Manufacturing tolerances caused by insulating air gaps between the battery cells and the flexible
Kühlplatte werden dann durch das Ausdehnen der flexiblen Kühlplatte bei deren Betrieb entfernt. Cooling plate are then removed by expanding the flexible cooling plate during its operation.
Weitere vorteilhafte Ausführungsformen der vorliegenden flexiblen Kühlplatte ergeben sich aus den Unteransprüchen.
In einer ersten bevorzugten Ausführungsform umfasst die Folie der flexiblen Kühlplatte eine erste Folie und eine zweite Folie, wobei die erste Folie in bestimmten Abständen derart mit der zweiten Folie verbunden ist, dass die fluidisch miteinander in Verbindung stehenden Folienkammern zwischen der ersten Folie und der zweiten Folie gebildet sind. Die Verbindung zwischen der ersten Folie und der zweiten Folie ist beispielsweise eine Siegelverbindung, eine Schweißverbindung und/oder eine Klebeverbindung. Die durch die Verbindung der ersten Folie und der zweiten Folie miteinander entstehenden fluidisch miteinander in Verbindung stehenden Folienkammern sind bevorzugt parallel zueinander angeordnet. Die Folienkammern sind vorzugsweise an zwei Enden offen, welche in Richtung des Kühlmitteleintritts und des Kühlmittelaustritts weisen, sodass Kühlmedium welches durch den Kühlmitteleintritt in die flexible Kühlplatte einströmt durch die offenen Enden in die Folienkammern eintritt und entlang der Folienkammern strömt, bis es an den weiteren offenen Enden, welche dem Kühlmittelaustritt zugewandt sind, die Folienkammern wieder verlässt und durch den Kühlmittelaustritt wieder aus der flexiblen Kühlplatte austritt. Further advantageous embodiments of the present flexible cooling plate emerge from the subclaims. In a first preferred embodiment, the film of the flexible cooling plate comprises a first film and a second film, wherein the first film is so connected to the second film at certain intervals that the fluidically interconnected film chambers between the first film and the second film are formed. The connection between the first film and the second film is for example a sealed connection, a welded connection and / or an adhesive connection. The film chambers which are fluidly interconnected by the connection of the first film and the second film are preferably arranged parallel to one another. The film chambers are preferably open at two ends, which point in the direction of the coolant inlet and the coolant outlet, so that cooling medium which flows through the coolant inlet into the flexible cooling plate enters the film chambers through the open ends and flows along the film chambers until it reaches the other open Ends which face the coolant outlet, the foil chambers leaves again and exits through the coolant outlet again from the flexible cooling plate.
Vorteilhaft hierbei ist, dass das Kühlmedium auf diese Weise in die gewünschteThe advantage here is that the cooling medium in this way in the desired
Richtung gelenkt wird und gezielt durch die Folienkammern fließt, sodass das erwärmte Kühlmedium nicht zu lange in der flexiblen Kühlplatte verweilt, sondern wieder aus dieser ausfließt und die aufgenommene Wärme außerhalb der flexiblen Kühlplatte abgeben kann. Direction is directed and selectively flows through the foil chambers, so that the heated cooling medium is not too long dwells in the flexible cooling plate, but again flows out of this and can deliver the heat absorbed outside the flexible cooling plate.
Ein weiterer Vorteil ist, dass das Kühlmedium durch die Folienkammern so an den Batteriezellen vorbei geleitet werden kann, dass sich alle Folienkammern gleichmäßig erwärmen und alle Batteriezellen möglichst gleichförmig gekühlt werden. Another advantage is that the cooling medium can be passed through the foil chambers so past the battery cells, that all foil chambers heat evenly and all battery cells are cooled as uniformly as possible.
In einer Variante der ersten Ausführungsform ist die Verbindung zwischen der ersten Folie und der zweiten Folie nicht durchgängig, sodass Kühlmedium, welches in eine Folienkammer einströmt durch eine oder mehrere Lücken in der Verbindung zwischen den Folienkammern in benachbarte Folienkammern einfließen kann. Vorteilhaft hierbei ist, dass sich die Temperatur des In a variant of the first embodiment, the connection between the first film and the second film is not continuous, so that cooling medium, which flows into a film chamber through one or more gaps in the connection between the film chambers can flow into adjacent film chambers. The advantage here is that the temperature of the
Kühlmediums zwischen den verschiedenen Folienkammern ausgleichen kann indem sich das Kühlmedium durch den Übertritt in benachbarte Folienkammern
vermischt. Dies ist vor allem dann vorteilhaft, wenn sich verschiedene Teile der zu kühlenden Oberfläche, beispielsweise der Batteriezelle, unterschiedlich stark erwärmen. In einer zusätzlichen oder alternativen Variante der ersten Ausführungsform sind die Folienkammern nicht geradlinig parallel zueinander angeordnet, sondern weisen eine davon abweichende Gestalt auf, welche beispielsweise Cooling medium between the different film chambers can compensate by the cooling medium by the passage into adjacent film chambers mixed. This is advantageous in particular when different parts of the surface to be cooled, for example the battery cell, heat to different degrees. In an additional or alternative variant of the first embodiment, the film chambers are not arranged in a straight line parallel to each other, but have a different shape, which, for example
mäanderförmig ausgebildet ist. is meander-shaped.
Vorteilhaft hierbei ist, dass das Kühlmedium an einer größeren Fläche des zu kühlenden Elements, beispielsweise einer oder mehrerer Batteriezellen, vorbeiströmt und somit mehr Wärme aufnehmen und abführen kann. The advantage here is that the cooling medium flows past a larger area of the element to be cooled, for example one or more battery cells, and thus can absorb and dissipate more heat.
Desweitere vorteilhaft ist, dass die flexible Kühlplatte sehr einfach herstellbar ist, da sich die erste und die zweite Folie der flexiblen Kühlplatte biegen, Furthermore, it is advantageous that the flexible cooling plate can be produced very simply, since the first and the second foil of the flexible cooling plate bend,
umschlagen, erwärmen und siegeln lassen ohne beschädigt zu werden und auch nach der Herstellung biegsam, elastisch und faltbar sind, was zudem die can be folded, heated and sealed without being damaged and even after production are flexible, elastic and foldable, what also the
Lagerung und den Transport der flexiblen Kühlplatte erleichtert. Storage and transport of the flexible cooling plate easier.
In der ersten Ausführungsform dient beispielsweise ein an die erste Folie und/oder an die zweite Folie angesiegeltes Kunststoffbauteil als Kühlmitteleintritt und/oder als Kühlmittelaustritt. Das Kunststoffbauteil ist beispielsweise ein spritzgegossenes Bauteil. In the first embodiment, for example, a plastic component sealed to the first film and / or to the second film serves as a coolant inlet and / or as a coolant outlet. The plastic component is for example an injection-molded component.
Vorteilhaft hierbei ist, dass die Herstellung, beispielsweise die Ansiegelung, sehr einfach und kostengünstig ist. The advantage here is that the production, for example, the seal, is very simple and inexpensive.
In einer zweiten Ausführungsform umfasst die Folie der flexiblen Kühlplatte eine erste Folie und eine zweite Folie und die flexible Kühlplatte umfasst weiter ein Formteil, insbesondere ein Kunststoff-Formteil. Das Formteil weist insbesondere parallel angeordnete Rippen auf, zwischen welchen sich die fluidisch miteinander in Verbindung stehenden Folienkammern erstrecken. Die erste Folie ist vorteilhaft an einer ersten Seite des Formteils lokalisiert und die zweite Folie ist vorteilhaft an einer zweiten Seite des Formteils lokalisiert, sodass die erste Folie und die zweite Folie das Formteil zumindest teilweise einhüllen. Zwischen den insbesondere parallel angeordneten Rippen des Formteils erstrecken sich die
Folienkammern, welche auf der ersten Seite von der ersten Folie und auf der zweiten Seite von der zweiten Folie begrenzt werden. In a second embodiment, the film of the flexible cooling plate comprises a first film and a second film and the flexible cooling plate further comprises a molded part, in particular a plastic molded part. The molded part has, in particular, parallel ribs, between which the fluidically interconnected foil chambers extend. The first film is advantageously located on a first side of the molding and the second film is advantageously located on a second side of the molding so that the first film and the second film envelop the molding at least partially. Between the particular parallel ribs of the molding extend the Foil chambers, which are bounded on the first side of the first film and on the second side of the second film.
Vorteilhaft hierbei ist dass der flexiblen Kühlplatte durch das Formteil eine gewisse Festigkeit und Formstabilität gegeben ist, diese aber dennoch durch die Folienkammern bewegbar und elastisch ist und sich der Form der zu kühlendenThe advantage here is that the flexible cooling plate is given by the molding a certain strength and dimensional stability, but this is still movable and elastic by the film chambers and the shape of the cooled
Oberfläche, an welcher diese anliegt sehr gut anpassen kann. Surface on which it rests very well.
Desweiteren ist die flexible Kühlplatte in der zweiten Ausführungsform leichter greifbar in der Fertigung und einfacher zu platzieren. Durch die durch das Formteil stabilisierten Folienkammern wird des Weiteren verhindert, dass die Struktur der mit Kühlmedium befüllten Folienkammern kolabiert. Dies ist vonFurthermore, in the second embodiment, the flexible cooling plate is easier to grasp in manufacturing and easier to place. Furthermore, the foil chambers stabilized by the molded part prevent the structure of the foil chambers filled with cooling medium from being collobed. This is from
Vorteil, wenn die Befüllung, insbesondere die Flüssigkeitsbefüllung, beim Aufbau oder beim Anschluss mit Unterdruck geschieht. Der Unterdruck zieht das Kühlmedium hierbei in die Folienkammern. Das Formteil ist beispielsweise ein spritzgegossenes Formteil. Advantage, when the filling, in particular the liquid filling, occurs during construction or when connecting with negative pressure. The negative pressure draws the cooling medium in this case in the foil chambers. The molded part is for example an injection-molded part.
In einer Variante der zweiten Ausführungsform sind die Rippen des Formteils nicht geradlinig parallel angeordnet, sondern weisen eine davon abweichende Gestalt auf, welche beispielsweise mäanderförmig ausgebildet ist. Bevorzugt weisen dann auch die miteinander verbundenen Folienkammern eine mäanderförmige Gestalt auf. Hierdurch strömt das Kühlmedium an einer größeren Fläche des zu kühlenden Elements entlang und kann somit mehr Wärme aufnehmen und abführen. In a variant of the second embodiment, the ribs of the molding are not arranged in a straight line parallel, but have a different shape, which is formed, for example, meandering. Preferably, the interconnected foil chambers then have a meandering shape. As a result, the cooling medium flows along a larger surface of the element to be cooled and can thus absorb more heat and dissipate.
In einer bevorzugten Variante der zweiten Ausführungsform sind die erste Folie und die zweite Folie in bestimmten Abständen derart mit dem Formteil, insbesondere den Rippen des Formteils verbunden, insbesondere versiegelt, dass die fluidisch miteinander in Verbindung stehenden Folienkammern zwischen der ersten Folie und der zweiten Folie gebildet sind. In a preferred variant of the second embodiment, the first film and the second film at certain intervals connected to the molding, in particular the ribs of the molding, in particular sealed, that the fluidically interconnected film chambers between the first film and the second film are.
Die erste Folie wird hierbei auf einer ersten Seite der Rippen des Formteils befestigt und die zweite Folie wird auf einer zweiten Seite der Rippen des Formteils befestigt, sodass zwischen den Rippen des Formteils Folienkammern entstehen. Vorteilhaft hierbei ist, dass die Folienkammern des Formteils auf diese Weise sehr stabil sind und formtreu bleiben, und dennoch elastisch sind und sich an die zu kühlende Oberfläche anpassen.
Desweiteren stehen die erste Folie und die zweite Folie in einer Ausführungsform über die Ränder des Formteils hinaus, sodass die erste und die zweite Folie an miteinander verbindbar sind und das Formteil zumindest teilweise einschließen. Diese Verbindung kann beispielsweise eine Siegel- oder Schweißverbidung sein. Alternativ stehen die erste Folie und die zweite Folie nicht über das Formteil hinaus. Die erste und die zweite Folie sind dann beispielsweise mit den Rändern des Formteils versiegelt oder verschweißt. In this case, the first film is fastened on a first side of the ribs of the molded part, and the second film is fastened on a second side of the ribs of the molded part, so that film chambers are created between the ribs of the molded part. The advantage here is that the film chambers of the molding are very stable in this way and remain dimensionally true, and yet are elastic and adapt to the surface to be cooled. Furthermore, in one embodiment, the first film and the second film extend beyond the edges of the molded part, so that the first and the second film can be connected to one another and at least partially enclose the molded part. This connection may be, for example, a sealed or welded joint. Alternatively, the first film and the second film do not protrude beyond the molding. The first and second foils are then sealed or welded, for example, to the edges of the molded part.
Das Formteil umfasst beispielsweise Befestigungsmittel, insbesondere Ösen, wobei die Befestigungsmittel beispielsweise an den Rändern des Formteils lokalsierst sind und zur Befestigung des Formteils dienen. Das Formteil kann dann beispielsweise festgeschraubt werden. The molded part comprises, for example, fastening means, in particular eyelets, wherein the fastening means are for example localized at the edges of the molded part and serve for fastening the molded part. The molding can then be screwed for example.
In einer bevorzugten alternativen oder zusätzlichen Variante der zweiten In a preferred alternative or additional variant of the second
Ausführungsform umfasst das Formteil einen Kühlmitteleintrittsstutzen, welcher als Kühlmitteleintritt dient sowie einen Sammler, welcher an den Embodiment, the molding comprises a coolant inlet nozzle, which serves as a coolant inlet and a collector, which on the
Kühlmitteleintrittsstutzen angrenzt. Coolant inlet nozzle adjacent.
Vorteilhaft hierbei ist, dass der Sammler als eine Art umgedrehter Trichter fungiert und das Kühlmedium verteilt. Das Kühlmedium, welches über den Kühlmitteleintrittsstutzen in die flexible Kühlplatte einströmt gelangt von dem Kühlmitteleintrittsstutzen zu dem Sammler. Der Sammler weist beispielsweise die Form eines Daches auf, welches senkrecht zu den Folienkammern abfällt und dadurch das Kühlmedium auf die Breite der flexiblen Kühlplatte verteilt, sodass das Kühlmedium sich nicht an der Stelle des Eintritts sammelt. Das Kühlmedium strömt schließlich in die Folienkammern ein. Auf diese Weise werden The advantage here is that the collector acts as a kind of inverted funnel and distributes the cooling medium. The cooling medium, which flows into the flexible cooling plate via the coolant inlet connection, passes from the coolant inlet connection to the collector. The collector has, for example, the shape of a roof, which drops perpendicular to the foil chambers and thereby distributes the cooling medium to the width of the flexible cooling plate, so that the cooling medium does not collect at the point of entry. The cooling medium finally flows into the foil chambers. That way
ungleichmäßige Strömungen des Kühlmediums innerhalb der flexiblen Kühlplatte verhindert und ein schnelles Durchströmen der flexiblen Kühlplatte gewährleistet. prevents uneven flows of the cooling medium within the flexible cooling plate and ensures rapid flow through the flexible cooling plate.
Zum Verbinden der ersten und der zweiten Folie der Folienkammern miteinander oder zum Verbinden der ersten und der zweiten Folie mit den Rippen der Formteils kommt beispielsweise ein Siegelverfahren zum Einsatz, insbesondere ein thermisches Siegelverfahren oder ein Ultraschall-Siegelverfahren. Vorteilhaft bei einer Abdichtung durch eine Versiegelung ist, dass eine dichte, gute For example, a sealing method, in particular a thermal sealing method or an ultrasonic sealing method, is used for connecting the first and the second film of the film chambers to one another or for connecting the first and the second film to the ribs of the molded part. An advantage of a seal by a seal is that a dense, good
Verbindung entsteht.
In einer Ausführungsform bläst sich die flexible Kühlplatte von selbst auf. Connection arises. In one embodiment, the flexible cooling plate inflates by itself.
Hierbei wird die entgültige Form durch den Flüssigkeitsinnendruck und die Geometrie der Folie/n bestimmt. Die Folie wird vom Innendruck soweit aufgeblasen, bis sie einen externe Oberfläche, beispielsweise eine Batteriezelle berührt, welche die weitere Ausdehnung verhindert. Weiterhin kann die Folie in dehnbarer Form ausgebildet sein, so dass sich über die ungedehnte Länge der Folie hinaus Luftspalte überbrücken lassen. In allen genannten Ausführungsformen und Varianten umfasst die flexibleIn this case, the final shape is determined by the fluid pressure and the geometry of the film (s). The film is inflated by the internal pressure until it touches an external surface, such as a battery cell, which prevents further expansion. Furthermore, the film may be formed in a stretchable form so that air gaps can be bridged beyond the unstretched length of the film. In all the above embodiments and variants, the flexible comprises
Kühlplatte in den Folienkammern beispielsweise Kunststoff-Formgeber, insbesondere Kunststoff-Gitter, welche in die Folienkammern eingebracht sind. Vorteilhaft hierbei ist, dass die Festigkeit der flexiblen Kühlplatte durch die Kunststoff-Formgeber erhöht ist und sich die Folienkammern durch die Cooling plate in the film chambers, for example, plastic mold, in particular plastic grids, which are introduced into the film chambers. The advantage here is that the strength of the flexible cooling plate is increased by the plastic molding and the film chambers through the
Kunststoff-Formgeber nicht so stark zusammendrücken lassen und somit ihreDo not let plastic formers squeeze so much and thus their
Form im Wesentlichen behalten. Hierdurch ist gewährleistet dass die flexible Kühlplatte, wenn sie beispielsweise zwischen Batteriezellen oder zwischen Batteriemodulen angeordnet ist, nicht ungleichmäßig zusammengedrückt wird, sondern die Höhe der flexiblen Kühlplatte über die Fläche im Wesentlichen gleich ist, wodurch eine gleichmäßige Aufnahme und Abführung der Wärme Maintaining shape in essence. This ensures that the flexible cooling plate, if it is for example arranged between battery cells or between battery modules, is not compressed non-uniformly, but the height of the flexible cooling plate over the surface is substantially equal, whereby a uniform absorption and removal of heat
gewährleitet ist. Desweiteren ist der Aufbau umfassend die flexible Kühlplatte und die Batteriezellen bzw. Batteriemodule dann fester und stabiler. is guaranteed. Furthermore, the structure comprising the flexible cooling plate and the battery cells or battery modules is then stronger and more stable.
Ein weiterer Vorteil der Kunststoff-Formgeber ist, dass durch diese eine Another advantage of the plastic former is that through this one
Turbulenz innerhalb der Folienkammern erzeugt wird. Hierdurch vermischt sich das Kühlmedium innerhalb der Folienkammern effizient. Das Kühlmedium, welches in einem äußeren Bereich der Folienkammer strömt und somit viel Wärme von der zu kühlenden Oberfläche aufnimmt vermischt sich mit Turbulence is generated within the foil chambers. As a result, the cooling medium mixes efficiently within the foil chambers. The cooling medium, which flows in an outer region of the film chamber and thus absorbs a lot of heat from the surface to be cooled, mixes with
Kühlmedium, welches in einem mittigen Bereich der Folienkammer strömt und somit weniger Wärme aufnimmt. Auf diese Weise kann das Kühlmedium mehr Wärme aufnehmen. Cooling medium, which flows in a central region of the film chamber and thus absorbs less heat. In this way, the cooling medium can absorb more heat.
Die Kunststoff-Formgeber umfassen beispielsweise mehrere Bauteile, wobei die einzelnen Teile nicht miteinander zusammenhängen. Alternativ ist der Kunststoff- Formgeber ein einziges Bauteil.
In allen genannten Ausführungsformen und Varianten durchströmt das The plastic formers include, for example, several components, the individual parts are not related to each other. Alternatively, the plastic former is a single component. In all the above embodiments and variants flows through the
Kühlmedium die Folienkammern der flexiblen Kühlplatte beispielsweise kontinuierlich, insbesondere in einem Kreislauf. Cooling medium, the film chambers of the flexible cooling plate, for example, continuously, in particular in a circuit.
Vorteilhaft hierbei ist, dass Wärme von der zu kühlenden Oberfläche durch das Kühlmedium in der flexiblen Kühlplatte aufgenommen wird und das Kühlmedium nach Verlassen der flexiblen Kühlplatte wieder abgekühlt wird. Auf diese Weise ist eine effiziente Kühlung der zu kühlenden Bauteile gewährleistet. The advantage here is that heat is absorbed by the surface to be cooled by the cooling medium in the flexible cooling plate and the cooling medium is cooled again after leaving the flexible cooling plate. In this way, an efficient cooling of the components to be cooled is guaranteed.
Das Kühlmedium ist beispielsweise ein Wasser-Glykol-Gemisch. Alternativ ist das Kühlmedium beispielsweise Wasser, Öl, ein Wasser-Öl-Gemisch oder ein Gas, insbesondere Luft. The cooling medium is for example a water-glycol mixture. Alternatively, the cooling medium is for example water, oil, a water-oil mixture or a gas, in particular air.
Die flexible Kühlplatte ist vorzugsweise Teil eines Kühlsystems, wobei das Kühlsystem weiterhin beispielsweise einen Wärmetauscher, einen Ventilator und eine Pumpe umfasst. Das Kühlmedium, welches durch die Aufnahme von Wärme, beispielsweise aus einer oder mehreren Batteriezellen, beim The flexible cooling plate is preferably part of a cooling system, wherein the cooling system further comprises, for example, a heat exchanger, a fan and a pump. The cooling medium, which by the absorption of heat, for example from one or more battery cells, the
Durchströmen der Folienkammern erwärmt wird, strömt durch den Flow through the film chambers is heated, flows through the
Kühlmittelaustritt aus der flexiblen Kühlplatte hinaus und wird beispielsweise zu einem Wärmetauscher geleitet. Dort wird das Kühlmedium beispielsweise durch einen Ventilator mit kalter Luft angeblasen, sodass sich das warme Kühlmedium abkühlt. Anschließend wird das abgekühlte Kühlmedium der flexiblen Kühlplatte wieder über den Kühlmitteleintritt zugeführt, wo es erneut in die Folienkammern der flexiblen Kühlplatte eintritt. Der Kühlmittelkreislauf wird beispielsweise durch eine Pumpe angetrieben. Coolant outlet from the flexible cooling plate addition and is directed, for example, to a heat exchanger. There, the cooling medium is blown, for example, by a fan with cold air, so that cools the warm cooling medium. Subsequently, the cooled cooling medium of the flexible cooling plate is again supplied via the coolant inlet, where it re-enters the foil chambers of the flexible cooling plate. The coolant circuit is driven for example by a pump.
Desweiteren ist ein Batteriezellsystem umfassend die flexible Kühlplatte Furthermore, a battery cell system comprising the flexible cooling plate
Gegenstand der vorliegenden Erfindung. Die flexible Kühlplatte ist beispielsweise an oder zwischen Pouchfolien eines Batteriezellsystem angeordnet, wobei die Pouchfolien voneinander separierte Taschen zum Einbringen von Subject of the present invention. The flexible cooling plate is arranged, for example, on or between pouch foils of a battery cell system, the pouch foils being separated from one another by pockets for introducing
Elektrodenverbunden bilden, wobei die Taschen elektrolytundurchlässig sind und wobei die Taschen, insbesondere im Betriebszustand des Batteriezellsystems, physisch über die Pouchfolie faltbar miteinander verbunden sind. Form electrode interconnects, the pockets are electrolyte-impermeable and wherein the pockets, especially in the operating state of the battery cell system, are physically connected to each other foldable over the Pouchfolie.
Unter dem Begriff Pouchfolie ist im Rahmen dieser Erfindung eine flexible Folie, insbesondere eine Verbundfolie, zu verstehen, welche elektrolytundurchlässig ist. Die Pouchfolie umfasst beispielsweise einen Verbund aus Polyamid, The term pouch film in the context of this invention means a flexible film, in particular a composite film, which is impermeable to electrolyte. The pouch film comprises, for example, a composite of polyamide,
Polypropylen, Polyethylenterephthalat, Polypropylen und/oder
Metall, insbesondere Aluminium. Die Pouchfolie weist beispielsweise eine Dicke von 40-200 μηι auf. Polypropylene, polyethylene terephthalate, polypropylene and / or Metal, in particular aluminum. The pouch film has, for example, a thickness of 40-200 μηι.
Die Pouchfolie umfasst in einer Ausführungsform beispielsweise anstatt einer herkömmlichen Pouchfolie aus Laminat und Aluminium ein Laminat ohne Aluminium, insbesondere ohne Metall. In one embodiment, for example, the pouch film comprises a laminate without aluminum, in particular without metal, instead of a conventional polyethylene and aluminum pouch film.
Unter dem Begriff Elektrodenverbund ist ein Verbund umfassend zumindest eine Anode und zumindest eine Kathode zu verstehen, welche Lithiumionen reversibel ein- und auslagern können. The term electrode composite is to be understood as meaning a composite comprising at least one anode and at least one cathode, which can reversibly charge and remove lithium ions.
Desweiteren umfasst der Elektrodenverbund zumindest einen Separator, der die Anode und die Kathode sowohl räumlich als auch elektrisch voneinander trennt. Die Anode, der Separator und die Kathode können ineinander aufgewickelt sein oder aufeinander gestapelt vorliegen. Furthermore, the electrode assembly comprises at least one separator, which separates the anode and the cathode both spatially and electrically from each other. The anode, the separator and the cathode may be wound together or stacked one on top of the other.
Die Elektrodenverbunde sind in die voneinander separierten Taschen der Pouchfolie eingebracht. Somit bildet je ein Elektrodenverbund zusammen mit einer Tasche der Pouchfolie eine Batteriezelle bzw. eine Pouchzelle, wobei die Pouchzellen physisch über die Pouchfolie faltbar miteinander verbunden sind. The electrode composites are introduced into the separate pockets of the pouch film. Thus, one electrode composite together with a pocket of the pouch foil forms a battery cell or a pouch cell, wherein the pouch cells are physically connected to each other in a foldable manner via the pouch foil.
Vorteilhaft hierbei ist, dass ein solches Batteriezellsystem sehr flexibel gestaltbar ist. Die Pouchfolie mit den zusammenhängenden Taschen ist auf verschiedenste Weise faltbar, sodass sich die Form des Batteriezellsystems beispielsweise in Bezug auf Platzbedarf, Größe, Falttechniken und Kontaktierungsmöglichkeiten individuell gestalten lässt. Zudem vorteilhaft ist, dass das Batteriezell System kein Limit aufweist, was die Stapelhöhe betrifft. Es können beispielsweise mehrere Batteriezellsysteme aufeinander gestapelt werden oder zumindest ein The advantage here is that such a battery cell system can be designed very flexible. The pouch film with the contiguous pockets can be folded in many different ways, so that the shape of the battery cell system can be individually designed, for example, in terms of space requirements, size, folding techniques and contacting options. It is also advantageous that the battery cell system has no limit as far as the stack height is concerned. For example, several battery cell systems can be stacked on top of each other or at least one
Batteriezellsystem wird derart gefaltet, dass die zusammenhängenden Battery cell system is folded such that the contiguous
Pouchzellen aufeinander angeordnet vorliegen. Pouch cells are arranged on top of each other.
Weiterhin vorteilhaft ist, dass die Elektrodenverbunde, welche in die Taschen der Pochfolie eingebracht sind, aufgrund der flexiblen sie umgebenden Pouchfolie anschwellen können, beispielsweise durch Ein- und Auslagerungsvorgänge der Lithiumionen oder altersbedingt. Dies verhindert Verschiebungen und It is also advantageous that the electrode composites which are introduced into the pockets of the poch film can swell due to the flexible surrounding pouch film, for example, by storage and removal operations of the lithium ions or age-related. This prevents shifts and
Beschädigungen der Elektrodenverbunde aufgrund zu großem auf diese einwirkenden Druck.
Vorteilhaft bei einem Batteriezellsystem umfassend die flexible Kühlplatte ist, dass das Batteriezellsystem sehr flexibel ist. Die flexible Kühlplatte sowie auch die zusammenhängende Pouchfolie mit in diese eingebrachten Damage to the electrode assemblies due to excessive pressure acting on them. An advantage of a battery cell system comprising the flexible cooling plate is that the battery cell system is very flexible. The flexible cooling plate as well as the coherent Pouchfolie with introduced into this
Elektrodenverbunden sind sehr beweglich und biegbar, wodurch viel Freiheit bei der Gestaltung des Batteriezellsystems, beispielsweise in Bezug auf den Aufbau, die Form und die Größe des Batteriezellsystems gegeben ist. Da sowohl die Pouchfolie mit eingebrachten Elektrodenverbunden als auch die flexible Electrode bonds are very flexible and bendable, which gives much freedom in the design of the battery cell system, for example with regard to the structure, the shape and the size of the battery cell system. Because both the pouch film with introduced electrode interconnections as well as the flexible
Kühlplatte als Begrenzung eine Folie umfassen, ist eine besonders gutes Aneinanderliegen der beiden Komponenten gewährleistet, sodass die jeweiligen Folien im Wesentlichen vollflächig aneinander anliegen. Cooling plate as a delimitation include a film, a particularly good juxtaposition of the two components is ensured, so that the respective films lie substantially over the entire surface together.
Die flexible Kühlplatte ist beispielsweise an oder zwischen Pouchfolien eines Batteriezellsystem angeordnet, The flexible cooling plate is arranged, for example, on or between pouch foils of a battery cell system,
In einer Ausführungsform bildet die erste Folie der flexiblen Kühlplatte und/oder die zweite Folie der flexiblen Kühlplatte gleichzeitig einen Teil einer Pouchfolie einer Batteriezelle des Batteriezellsystems. In one embodiment, the first foil of the flexible cooling plate and / or the second foil of the flexible cooling plate simultaneously form part of a pouch foil of a battery cell of the battery cell system.
Vorteilhaft hierbei ist, dass somit Material und Kosten der Folie, welche entfällt eingespart werden. Desweiteren ist auf diese Weise ein Verrutschen der flexiblen Kühlplatte nicht möglich. Auch liegen die flexible Kühlplatte und die Pouchfolie des Batteriezellsystems somit zwangsläufig vollflächig aneinander an, was einen besonders guten Wärmeübergang gewährleistet. The advantage here is that thus material and cost of the film, which are eliminated saves. Furthermore, a slipping of the flexible cooling plate is not possible in this way. Also, the flexible cooling plate and the pouch film of the battery cell system are thus inevitably on the entire surface to each other, which ensures a particularly good heat transfer.
Desweiteren ist eine Batterie umfassend die flexible Kühlplatte und insbesondere ein Batteriezellsystem Gegenstand der vorliegenden Erfindung wobei die flexible Kühlplatte an oder zwischen Batteriemodulen der Batterie angeordnet ist, insbesondere an oder zwischen Batteriemodulen, welche eine bewegungsflexible Umhüllung aufweisen, wobei diese eine hermetische Feuchtigkeitsbarriere darstellt und das gesamte Batteriezellsystem sowie den Spannungsabgriff des Batteriemoduls umhüllt. Die flexible Kühlplatte ist hierbei beispielsweise ebenfalls innerhalb der Umhüllung angeordnet. Alternativ ist die Kühlplatte außerhalb derFurthermore, a battery comprising the flexible cooling plate and in particular a battery cell system is the subject of the present invention wherein the flexible cooling plate is arranged on or between battery modules of the battery, in particular on or between battery modules, which have a flexible housing, which forms a hermetic barrier and the whole Battery cell system and the voltage tap of the battery module wrapped. For example, the flexible cooling plate is likewise arranged inside the enclosure. Alternatively, the cooling plate is outside the
Umhüllung angeordnet. Sheath arranged.
Unter dem Begriff Batteriezellsystem ist hier eine Mehrzahl von Pouchzellen zu verstehen, welche zusammen ein Batteriemodul bilden. Die kleinste Einheit eines entsprechenden Batteriemoduls bilden zwei Pouchzellen.
„„ The term battery cell system is to be understood here as a plurality of pouch cells, which together form a battery module. The smallest unit of a corresponding battery module form two pouch cells. ""
- 12 - - 12 -
Unter dem Begriff Umhüllung ist im Rahmen dieser Erfindung eine The term envelope is used in the context of this invention
bewegungsflexible Folie zu verstehen. In einer Ausführungsform ist die motion flexible film to understand. In one embodiment, the
Umhüllung eine Verbundfolie. In einer Ausführungsform ist die Umhüllung feuchtigkeitsundurchlässig ausgeführt. Die Umhüllung umfasst beispielsweiseWrapping a laminated film. In one embodiment, the wrapper is made moisture impermeable. The wrapper includes, for example
Aluminium, Stahl, ein Polyphenylensulfid, ein Polynorbornen und/oder ein Flüssigkristallpolymer. Aluminum, steel, a polyphenylene sulfide, a polynorbornene and / or a liquid crystal polymer.
Die Batterie findet beispielsweise Anwendung in einem Elektrofahrzeug, in einem Hybridfahrzeug oder in einem Plug-In-Hybridfahrzeug. Alternativ findet dieThe battery is used for example in an electric vehicle, in a hybrid vehicle or in a plug-in hybrid vehicle. Alternatively, the finds
Batterie beispielsweise Anwendung in Schiffen, Zweirädern, Flugzeugen, stationären Energiespeichern, Elektrowerkzeugen, Unterhaltungselektronik und/oder Haushaltsgeräten. Battery, for example, application in ships, two-wheelers, aircraft, stationary energy storage, power tools, consumer electronics and / or household appliances.
Kurze Beschreibung der Zeichnung Short description of the drawing
Ausführungsformen der vorliegenden Erfindung sind in der Zeichnung dargestellt und in der nachfolgenden Figurenbeschreibung näher erläutert. Es zeigt: Embodiments of the present invention are illustrated in the drawing and explained in more detail in the following description of the figures. It shows:
Figur 1 : eine schematische Darstellung einer ersten Ausführungsform einer erfindungsgemäßen flexiblen Kühlplatte mit Folienkammern in einem Querschnitt, 1 shows a schematic representation of a first embodiment of a flexible cooling plate according to the invention with foil chambers in a cross section,
Figur 2: eine schematische 3D-Darstellung einer zweiten Figure 2: a schematic 3D representation of a second
Ausführungsform einer erfindungsgemäßen flexiblen Kühlplatte mit Folienkammern und einem Formteil, Figur 3: eine schematische Darstellung einer 3D-Ansicht eines Embodiment of a flexible cooling plate according to the invention with film chambers and a molded part, Figure 3 is a schematic representation of a 3D view of a
Batteriezellsystems mit einer Pouchfolie und Battery cell system with a Pouchfolie and
Elektrodenverbunden, Connected electrodes,
Figur 4: eine schematische Darstellung eines Batteriemoduls mit zwei Figure 4: a schematic representation of a battery module with two
Batteriezellsystemen gemäß Figur 4, und
Figur 5: eine schematische Darstellung einer Batterie mit Batteriemodulen und einer erfindungsgemäßen flexiblen Kühlplatte in einem Querschnitt. Battery cell systems according to Figure 4, and Figure 5: a schematic representation of a battery with battery modules and a flexible cooling plate according to the invention in a cross section.
Ausführungsformen der Erfindung Embodiments of the invention
In Figur 1 ist ein Querschnitt durch eine flexible Kühlplatte 40 in einer ersten In Figure 1 is a cross section through a flexible cooling plate 40 in a first
Ausführungsform dargestellt. Die flexible Kühlplatte 40 weist eine Folie 41 auf, welche beispielsweise ein Polypropylen und/oder ein Polyethylen und/oder ein Polyurethan und/oder Polyphenylensulfid und/oder ein Polyketon und/oder ein Polyamid umfasst. Die Folie 41 ist weiterhin beispielsweise Bestandteil eines Embodiment shown. The flexible cooling plate 40 has a foil 41 which comprises, for example, a polypropylene and / or a polyethylene and / or a polyurethane and / or polyphenylene sulfide and / or a polyketone and / or a polyamide. The film 41 is also part of a
Laminats mit Aluminium- oder Stahlfolie. Laminate with aluminum or steel foil.
Die flexible Kühlplatte 40 weist ein System fluidisch miteinander verbundenerThe flexible cooling plate 40 has a system fluidly interconnected
Folienkammern 45 auf. Die Folie 41 der flexiblen Kühlplatte 40 umfasst eine erste Folie 41 a und eine zweite Folie 41 b. Die erste Folie 41 a ist in bestimmten Abständen derart mit der zweiten Folien 41 b verbunden, dass die fluidisch miteinander in Verbindung stehenden Folienkammern 45 zwischen der ersten Folie 41a und der zweiten Folie 41 b gebildet sind. Die Verbindung der ersten Foil chambers 45 on. The film 41 of the flexible cooling plate 40 comprises a first film 41 a and a second film 41 b. The first film 41a is connected at certain intervals to the second film 41b such that the fluidically interconnected film chambers 45 are formed between the first film 41a and the second film 41b. The connection of the first
Folie 41a mit der zweiten Folie 41 b ist beispielsweise eine Siegelverbindung oder eine Schweißverbindung. In die Folienkammern 45 ist ein Kühlmedium 43 Foil 41a with the second foil 41b is, for example, a sealed joint or a welded joint. In the film chambers 45 is a cooling medium 43rd
eingebracht. brought in.
Ein in Figur 1 nicht dargestellter Kühlmitteleintritt und ein in Figur 1 ebenfalls nicht dargestellter Kühlmittelaustritt stehen in fluidischer Verbindung mit den A not shown in Figure 1 coolant inlet and a not shown in Figure 1 coolant outlet are in fluid communication with the
Folienkammern 45. Der Kühlmitteleintritt und der Kühlmittelaustritt sind Foil chambers 45. The coolant inlet and the coolant outlet are
beispielsweise je ein an die erste Folie 41a und/oder an die zweite Folie 41 b angesiegeltes Kunststoffbauteil. For example, one each to the first film 41a and / or to the second film 41 b sealed plastic component.
In die Folienkammern 45 der flexiblen Kühlplatte 40 sind Kunststoff-Formgeber 47, insbesondere Kunststoff-Gitter, eingebracht, welche zur Erhöhung der In the film chambers 45 of the flexible cooling plate 40 are plastic-formers 47, in particular plastic grids, introduced, which to increase the
Festigkeit der flexiblen Kühlplatte 40 und zur Erzeugung einer Turbulenz dienen. Die Folienkammern 45 der flexiblen Kühlplatte 40 werden beispielsweise kontinuierlich mit einem Kühlmedium 43, insbesondere in einem Kreislauf, durchströmt. Strength of the flexible cooling plate 40 and serve to generate turbulence. The film chambers 45 of the flexible cooling plate 40, for example, continuously flowed through by a cooling medium 43, in particular in a circuit.
In Figur 1 liegt die flexible Kühlpatte 40 beidseitig direkt an je einem
Batteriemodul 100 an. Die Verbindungsbereiche 49 der ersten Folie 41 a und der zweiten Folie 41 b miteinander können in einer Richtung A zusammengeschoben werden, sodass die Folienkammern 45 sehr nahe beieinander liegen oder sich zumindest teilweise berühren. In Figur 2 ist eine flexible Kühlplatte 40 in einer zweiten Ausführungsform dargestellt. Die flexible Kühlplatte 40 umfasst eine Folie 41 und ein Formteil 50, insbesondere ein Kunststoff-Formteil. Das Formteil 50 ist beispielsweise ein spritzgegossenes Formteil. Das Formteil 50 weist parallel angeordnete Rippen 51 auf. Die Folie 41 der flexiblen Kühlplatte 40 umfasst eine erste Folie 41 a und eine zweite Folie 41 b. Die erste Folie 41a ist an einer ersten Seite, in Figur 1 auf der Oberseite, des Formteils 50 lokalisiert und die zweite Folie 41 b ist an einer zweiten Seite, in Figur 1 an der Unterseite des Formteils 50 lokalisiert, wobei die Unterseite in Figur 1 nicht sichtbar ist. Die erste Folie 41a und die zweite Folie 41 b hüllen das Formteil 50 ein. In Figure 1, the flexible cooling plate 40 is located on both sides directly to each one Battery module 100 on. The connecting regions 49 of the first film 41 a and the second film 41 b can be pushed together in a direction A, so that the film chambers 45 are very close to each other or at least partially touch. FIG. 2 shows a flexible cooling plate 40 in a second embodiment. The flexible cooling plate 40 comprises a foil 41 and a shaped part 50, in particular a plastic molded part. The molded part 50 is, for example, an injection-molded part. The molded part 50 has ribs 51 arranged in parallel. The film 41 of the flexible cooling plate 40 comprises a first film 41 a and a second film 41 b. The first film 41 a is located on a first side, in FIG. 1 on the upper side, of the molded part 50, and the second film 41 b is located on a second side, in FIG. 1 on the underside of the molded part 50, the lower side in FIG is not visible. The first film 41a and the second film 41b envelop the molding 50.
Zwischen den Rippen 51 des Formteils 50 erstrecken sich Folienkammern 45, welche auf der ersten Seite von der ersten Folie 41 a und auf der zweiten Seite von der zweiten Folie 41 b begrenzt werden. Die Folienkammern 45 stehen fluidisch miteinander in Verbindung. Between the ribs 51 of the molding 50 extend film chambers 45, which are delimited on the first side of the first film 41 a and 41 b on the second side of the second film. The foil chambers 45 are fluidically connected to each other.
Die erste Folie 41 a und die zweite Folie 41 b sind mit den Rippen 51 des The first foil 41 a and the second foil 41 b are connected to the ribs 51 of the
Formteils 50 verbunden, insbesondere versiegelt. Hierdurch sind die fluidisch miteinander in Verbindung stehenden Folienkammern 45 zwischen der ersten Folie 41 a und der zweiten Folie 41 b gebildet. Molded part 50 connected, in particular sealed. As a result, the fluidically interconnected foil chambers 45 are formed between the first foil 41a and the second foil 41b.
In einer nicht in Figur 2 dargestellten Variante der zweiten Ausführungsform sind die Rippen 51 des Formteils 50 nicht geradlinig parallel angeordnet, sondern weisen eine davon abweichende Gestalt auf, welche beispielsweise mäanderförmig ausgebildet ist. In a variant of the second embodiment, not shown in FIG. 2, the ribs 51 of the shaped part 50 are not arranged in a straight line in parallel, but instead have a different shape, which is meander-shaped, for example.
In Figur 2 stehen die erste Folie 41 a und die zweite Folie 41 b über die Ränder des Formteils 50 hinaus und sind dort miteinander verbunden, beispielsweise über eine Siegel- oder Schweißverbindung, sodass sie das Formteil 50 einschließen. In einer nicht dargestellten Variante der zweiten Ausführungsform stehen die erste Folie 41a und die zweite Folie 41 b nicht über das Formteil 50 hinaus. Die erste und die zweite Folie 41 a, 41 b sind dann beispielsweise mit den Rändern des Formteils 50 versiegelt oder verschweißt.
Das Formteil 50 umfasst beispielsweise Befestigungsmittel 53, insbesondere Ösen. Die Befestigungsmittel 53 sind an den Rändern des Formteils 50 lokalisiert und dienen zur Befestigung des Formteils 50 an weiteren Bauteilen. In FIG. 2, the first film 41 a and the second film 41 b project beyond the edges of the molded part 50 and are connected to one another there, for example via a sealed or welded connection, so that they enclose the molded part 50. In a variant of the second embodiment, not shown, the first foil 41 a and the second foil 41 b do not protrude beyond the shaped part 50. The first and the second film 41 a, 41 b are then sealed or welded to the edges of the molding 50, for example. The molded part 50 comprises, for example, fastening means 53, in particular eyelets. The attachment means 53 are located at the edges of the molding 50 and serve to secure the molding 50 to other components.
Das Formteil 50 umfasst einen Kühlmitteleintrittsstutzen 55, welcher als The molded part 50 comprises a coolant inlet pipe 55, which as
Kühlmitteleintritt dient sowie einen Sammler 57, welcher an den Coolant inlet serves as well as a collector 57, which at the
Kühlmitteleintrittsstutzen 55 angrenzt. Analog hierzu umfasst das Formteil 50 einen Kühlmittelaustrittsstutzen 59, sowie einen weiteren Sammler 61. Coolant inlet nozzle 55 adjacent. Analogously, the molded part 50 comprises a coolant outlet port 59, as well as a further collector 61.
In die Folienkammern 45 der flexiblen Kühlplatte 40 sind beispielsweise in Figur 2 nicht dargestellte Kunststoff-Formgeber, insbesondere Kunststoff-Gitter, eingebracht. Welche einteilig oder mehrteilig ausgebildet sein können. In the film chambers 45 of the flexible cooling plate 40, for example, not shown in Figure 2 plastic-form sensor, in particular plastic grating, are introduced. Which may be formed in one piece or multiple parts.
Die Folienkammern 45 der flexiblen Kühlplatte 40 werden beispielsweise kontinuierlich mit einem Kühlmedium, insbesondere in einem Kreislauf, durchströmt. The film chambers 45 of the flexible cooling plate 40, for example, continuously with a cooling medium, in particular in a circuit flows through.
In Figur 3 ist eine Ausführungsform eines Batteriezellsystems 1 dargestellt. FIG. 3 shows an embodiment of a battery cell system 1.
Das Batteriezellsystem 1 weist eine Pouchfolie 3 und drei Elektrodenverbunde 5 auf. Die drei Elektrodenverbunde 5 stehen beispielhaft für eine beliebige Anzahl an Elektrodenverbunden 5. The battery cell system 1 has a pouch film 3 and three electrode composites 5. By way of example, the three electrode composites 5 represent any number of electrode interconnections 5.
Die Pouchfolie 3 weist eine Länge L und eine Breite B auf, wobei die Länge L länger ist als die Breite B. Desweiteren weist die Pouchfolie 3 eine erste The pouch film 3 has a length L and a width B, wherein the length L is longer than the width B. Furthermore, the pouch film 3 has a first
Seitenlänge L1 und eine dieser gegenüberliegende zweite Seitenlänge L2, sowie eine erste Seitenbreite B1 und eine dieser gegenüberliegende zweite Side length L1 and one of these opposite second side length L2, and a first side width B1 and a second opposite this
Seitenbreite B2 auf. Die Pouchfolie 3 bildet voneinander separierte Taschen 12, welche faltbar miteinander verbunden sind. Die Pouchfolie 3 ist Page width B2 on. The pouch film 3 forms separate pockets 12, which are foldably connected to each other. The pouch film 3 is
elektrolytundurchlässig. elektrolytundurchlässig.
Jeder Elektrodenverbund 5 weist eine Anode mit einer Anodenkontaktfahne 7, einen Separator und eine Kathode mit einer Kathodenkontaktfahne 8 auf, welche aufeinander gestapelt vorliegen. In einer alternativen, nicht dargestellten Each electrode composite 5 has an anode with an anode contact lug 7, a separator and a cathode with a cathode contact lug 8, which are stacked on top of each other. In an alternative, not shown
Ausführungsform weist ein Elektrodenverbund 5 mehrere Anoden und/oder Anodenkontaktfahnen 7 und mehrere Kathoden und/oder Embodiment, an electrode assembly 5, a plurality of anodes and / or anode contact lugs 7 and a plurality of cathodes and / or
Kathodenkontaktfahnen 8 auf. Die Anodenkontaktfahnen 7 und die Cathode contact lugs 8 on. The anode contact lugs 7 and the
Kathodenkontaktfahnen 8 dienen der elektrischen Kontaktierung der Anode und der Kathode. In jede Tasche 12 der Pouchfolie 3 ist ein Elektrodenverbund 5 derart eingebracht, dass die Anodenkontaktfahne 7 und die
Kathodenkontaktfahne 8 versetzt zueinander über eine erste Seitenlänge L1 der Pouchfolie 3 überstehen. Cathode contact lugs 8 are used for electrical contacting of the anode and the cathode. In each pocket 12 of the pouch film 3, an electrode assembly 5 is inserted such that the anode contact lug 7 and the Cathode contact lug 8 offset from each other over a first side length L1 of the pouch film 3 survive.
Je ein Elektrodenverbund 5 bildet zusammen mit einer Tasche 12 der Pouchfolie 3 eine Pouchzelle 10 aus. Depending on an electrode composite 5 forms a pouch cell 10 together with a pocket 12 of the pouch film 3.
Die Pouchfolie 3 umfasst beispielsweise einen Verbund aus Polyamid, The pouch film 3 comprises, for example, a composite of polyamide,
Polypropylen, Polyethylenterephthalat, Polypropylen und/oder Polypropylene, polyethylene terephthalate, polypropylene and / or
Metall, insbesondere Aluminium. Metal, in particular aluminum.
Die Pouchfolie 3 ist entlang der Längserstreckung umgeschlagen, sodass eine erste Pouchfolienhälfte 3a und eine zweite Pouchfolienhälfte 3b vorliegen. In die Pouchfolienhälften 3a, 3b sind der Breite B nach in, insbesondere regelmäßigen, The pouch film 3 is folded over along the longitudinal extent, so that a first pouch film half 3a and a second pouch film half 3b are present. In the Pouchfolienhälften 3a, 3b are the width B to in, in particular regular,
Abständen Quernähte 14a eingebracht, welche räumlich voneinander getrennte Taschen 12 bilden. Die Quernähte 14a sind beispielsweise durch Versiegeln der beiden Pouchfolienhälften 3a, 3b miteinander eingebracht. Die Taschen 12 der Pouchfolie 3 sind der Länge L nach durch eine Längsnaht 14b verschlossen, welche beispielsweise durch Versiegeln der Pouchfolienhälften 3a, 3b an deren offenem Ende eingebracht ist. Hierbei sind auch die Anodenkontaktfahnen 7 und die Kathodenkontaktfahnen 8 in einem Bereich in welchem diese an den Interspersed transverse seams 14 a introduced, which form spatially separated pockets 12. The transverse seams 14a are introduced, for example, by sealing the two Pouchfolienhälften 3a, 3b with each other. The pockets 12 of the pouch film 3 are closed length L according to a longitudinal seam 14b, which is introduced, for example, by sealing the Pouchfolienhälften 3a, 3b at its open end. In this case, the anode contact lugs 7 and the cathode contact lugs 8 in an area in which they to the
Pouchfolienhälften 3a, 3b anliegen, mit eingesiegelt. Pouch foil halves 3a, 3b abut, with sealed.
In die Taschen 12 der Pouchfolie 3 ist beispielsweise ein Elektrolyt eingebracht, wobei die Taschen 12 eine Barriere für den Elektrolyten bilden. In the pockets 12 of the pouch film 3, for example, an electrolyte is introduced, wherein the pockets 12 form a barrier to the electrolyte.
Das Batteriezellsystem 1 umfasst desweiteren zumindest eine in Figur 3 nicht dargestellte flexible Kühlplatte 40, insbesondere nach Figur 1 oder 2. Die The battery cell system 1 furthermore comprises at least one flexible cooling plate 40 (not shown in FIG. 3), in particular according to FIG. 1 or 2
flexible/n Kühlplatte/n 40 ist/sind hierbei direkt an der Pouchfolie 3 des flexible / n cooling plate / n 40 is / are here directly to the pouch film 3 of the
Batteriezellsystems 1 angeordnet. Battery cell system 1 is arranged.
In einer nicht in Figur 3 dargestellten Ausführungsform bildet die erste Folie 41a der flexiblen Kühlplatte 40 und/oder die zweite Folie 41 b der flexiblen Kühlplatte 40 gleichzeitig einen Teil einer Pouchfolie 3 einer Batteriezelle 10 des In an embodiment not shown in FIG. 3, the first foil 41a of the flexible cooling plate 40 and / or the second foil 41b of the flexible cooling plate 40 simultaneously form part of a pouch foil 3 of a battery cell 10 of FIG
Batteriezellsystems 1. In Figur 4 ist eine Ausführungsform eines Batteriemoduls 100 mit zwei Battery Cell System 1. FIG. 4 shows an embodiment of a battery module 100 having two
Batteriezellsystemen 1a, 1 b gemäß Figur 3 dargestellt. Battery cell systems 1a, 1 b shown in Figure 3.
Die Pouchzellen 10 des ersten Batteriezellsystems 1 a liegen hierbei leicht versetzt zu den Pouchzellen 10 des zweiten Batteriezellsystems 1 b. Es ist je eine The pouch cells 10 of the first battery cell system 1 a are in this case slightly offset from the pouch cells 10 of the second battery cell system 1 b. It is one each
Kathodenkontaktfahne 8 einer ersten Pouchzelle 10a eines ersten Cathode contact lug 8 of a first pouch cell 10a of a first
Batteriezellsystems 1 a mit einer Anodenkontaktfahne 7 einer ersten Pouchzelle
10a eines zweiten Batteriezellsystems 1 b elektrisch kontaktiert. Die Anodenkontaktfahne 7 der ersten Pouchzelle 10a des ersten Batteriezell Systems 1 a wird wiederum mit der Kathodenkontaktfahne 8 der zweiten Pouchzelle 10b des zweiten Batteriezellsystems 1 b elektrisch kontaktiert. Auf diese Weise sind alle Battery cell system 1 a with an anode contact lug 7 a first pouch cell 10a of a second battery cell system 1 b electrically contacted. The anode contact lug 7 of the first pouch cell 10a of the first battery cell system 1a is in turn electrically contacted with the cathode contact lug 8 of the second pouch cell 10b of the second battery cell system 1b. That way, everyone is
Kontaktfahnen 7, 8 der Batteriezellsysteme 1 a, 1 b elektrisch miteinander verbunden. An jedes miteinander elektrisch verbundene Kontaktfahnenpaar sind Contact lugs 7, 8 of the battery cell systems 1 a, 1 b electrically connected to each other. To each electrically connected contact lug pair are
Ausgleichsleitungen 39 für das Balancing, beispielsweise in Form von Balancing lines 39 for balancing, for example in the form of
Flachbandkabeln, angebracht. Sie werden mit dem Zellüberwachungssystems CSC verbunden. Ribbon cables, attached. They are connected to the cell monitoring system CSC.
Es ist eine bewegungsflexible Umhüllung 20 um das Batteriemodul 100 angebracht, welche eine hermetische Feuchtigkeitsbarriere darstellt und dieses feuchtigkeitsdicht einschließt. A flexible enclosure 20 is mounted around the battery module 100 which is a hermetic moisture barrier and encloses it in a moisture-tight manner.
An dem Batteriemodul 100 liegt beispielsweise zumindest eine in Figur 4 nicht dargestellte flexible Kühlplatte 40, insbesondere nach Figur 1 oder 2, an. Die flexible/n Kühlplatte/n 40 ist/sind hierbei ein- oder beidseitig der For example, at least one flexible cooling plate 40 (not shown in FIG. 4), in particular according to FIG. 1 or 2, rests against the battery module 100. The flexible / n cooling plate / n 40 is / are here one or both sides of the
bewegungsflexiblen Umhüllung 20 des Batteriemoduls 100 angeordnet. In einer alternativen Ausführungsform ist die zumindest eine flexible Kühlplatte 40 movable flexible enclosure 20 of the battery module 100 is arranged. In an alternative embodiment, the at least one flexible cooling plate 40
beispielsweise innerhalb der bewegungsflexiblen Umhüllung 20 des for example, within the flexible housing 20 of the
Batteriemoduls 100 angeordnet. Battery module 100 is arranged.
In einer nicht in Figur 4 dargestellten alternativen Ausführungsform umfasst das Batteriemodul 100 beispielsweise nur ein Batteriezellsystem 1 , um welche die bewegungsflexible Umhüllung 20 angebracht ist. In an alternative embodiment, not shown in FIG. 4, the battery module 100 comprises, for example, only one battery cell system 1 around which the flexible housing 20 is mounted.
In Figur 5 ist eine Batterie 1000 mit Batteriemodulen 100 und einer erfindungsgemäßen flexiblen Kühlplatte 40 gemäß Figur 1 in einem Querschnitt dargestellt. Beidseitig der flexiblen Kühlplatte 40 ist je ein Batteriemodul 100 angeordnet. Die Batteriemodule 100 der Batterie 1000 umfassen je fünf Batteriezellen 10, welche beispielhaft für eine beliebige Anzahl an Batteriezellen 10 stehen. Die Batteriemodule 100 sind FIG. 5 shows a battery 1000 with battery modules 100 and a flexible cooling plate 40 according to the invention according to FIG. 1 in a cross section. On both sides of the flexible cooling plate 40, a respective battery module 100 is arranged. The battery modules 100 of the battery 1000 each comprise five battery cells 10, which stand by way of example for any number of battery cells 10. The battery modules 100 are
beispielsweise aus je einem Batteriezellsystem 1 gemäß Figur 3 gebildet. Alternativ ist ein Batteriemodul 100 gemäß Figur 4 beidseitig der flexiblen Kühlplatte 40 angeordnet.For example, each formed from a battery cell system 1 according to Figure 3. Alternatively, a battery module 100 according to FIG. 4 is arranged on both sides of the flexible cooling plate 40.
Weiterhin alternativ sind die Batteriezellen 10 der Batteriemodule 100 beispielsweise prismatische Batteriezellen mit einem starren Gehäuse. Die Batterie 1000 wird durch ein Batteriegehäuse 1001 begrenzt.
Furthermore, alternatively, the battery cells 10 of the battery modules 100 are, for example, prismatic battery cells with a rigid housing. The battery 1000 is limited by a battery case 1001.
Claims
Ansprüche claims
Flexible Kühlplatte (40) für eine Batterie, mit einer Folie (41 ) in welche ein Kühlmedium (43) einbringbar ist, dadurch gekennzeichnet, dass die flexible Kühlplatte (40) ein System fluidisch miteinander verbundener Folienkammern (45) aufweist und wobei ein Kühlmitteleintritt und ein Kühlmittelaustritt in fluidischer Verbindung mit den Folienkammern (45) steht. Flexible cooling plate (40) for a battery, with a film (41) into which a cooling medium (43) can be introduced, characterized in that the flexible cooling plate (40) has a system of fluidically interconnected foil chambers (45) and wherein a coolant inlet and a coolant outlet is in fluid communication with the foil chambers (45).
Flexible Kühlplatte (40) nach Anspruch 1 , dadurch gekennzeichnet, dass die Folie (41 ) eine erste Folie (41 a) und eine zweite Folie (41 b) umfasst, wobei die erste Folie (41 a) in bestimmten Abständen derart mit der zweiten Folien (41 b) verbunden, insbesondere versiegelt ist, dass die fluidisch miteinander in Verbindung stehenden Folienkammern (45) zwischen der ersten Folie (41 a) und der zweiten Folie (41 b) gebildet sind. Flexible cooling plate (40) according to claim 1, characterized in that the film (41) comprises a first film (41 a) and a second film (41 b), wherein the first film (41 a) at such intervals with the second Foils (41 b) connected, in particular sealed, that the fluidically interconnected film chambers (45) between the first film (41 a) and the second film (41 b) are formed.
Flexible Kühlplatte (40) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass als Kühlmitteleintritt und/oder als Kühlmittelaustritt ein an die Folie (41 ), insbesondere ein an die erste Folie (41 a) und/oder ein an die zweite Folie (41 b), angesiegeltes Kunststoffbauteil dient. Flexible cooling plate (40) according to any one of the preceding claims, characterized in that as the coolant inlet and / or as a coolant outlet to the film (41), in particular one of the first film (41 a) and / or one to the second film (41 b), sealed plastic component is used.
Flexible Kühlplatte (40) nach Anspruch 1 , dadurch gekennzeichnet, dass die Folie (41 ) eine erste Folie (41 a) und eine zweite Folie (41 b) umfasst und, dass die flexible Kühlplatte (40) weiter ein Formteil (50) umfasst, insbesondere ein Kunststoff-Formteil, wobei das Formteil (50) insbesondere parallel angeordnete Rippen (51) aufweist, zwischen welchen sich die fluidisch miteinander in Verbindung stehenden Folienkammern (45) erstrecken. Flexible cooling plate (40) according to claim 1, characterized in that the film (41) comprises a first film (41 a) and a second film (41 b) and that the flexible cooling plate (40) further comprises a molded part (50) , in particular a plastic molded part, wherein the molded part (50) in particular has parallel arranged ribs (51), between which extend the fluidically interconnected film chambers (45).
Flexible Kühlplatte (40) nach Anspruch 4, dadurch gekennzeichnet, dass die erste Folie (41 a) und die zweite Folie (41 b) in bestimmten Abständen derart mit dem Formteil (50), insbesondere den Rippen (51) des Formteils (50) verbunden, insbesondere versiegelt sind, dass die fluidisch
miteinander in Verbindung stehenden Folienkammern (45) zwischen der ersten Folie (41 a) und der zweiten Folie (41 b) gebildet sind. Flexible cooling plate (40) according to claim 4, characterized in that the first film (41 a) and the second film (41 b) at certain intervals in such a way with the molded part (50), in particular the ribs (51) of the molded part (50). connected, in particular, are sealed, that the fluidic interconnected film chambers (45) between the first film (41 a) and the second film (41 b) are formed.
6. Flexible Kühlplatte (40) nach einem der Ansprüche 4 oder 5, dadurch gekennzeichnet, dass das Formteil (50) einen Kühlmitteleintrittsstutzen6. Flexible cooling plate (40) according to any one of claims 4 or 5, characterized in that the molded part (50) has a coolant inlet nozzle
(55) umfasst, welcher als Kühlmitteleintritt dient und, dass das Formteil (50) einen Sammler (57) umfasst, welcher an den Kühlmitteleintrittsstutzen (55) angrenzt. (55) which serves as a coolant inlet and in that the molded part (50) comprises a collector (57) which adjoins the coolant inlet nozzle (55).
7. Flexible Kühlplatte (40) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass in den Folienkammern (45) Kunststoff- Formgeber (47), insbesondere Kunststoff-Gitter eingebracht sind, welche zur Erhöhung der Festigkeit der flexiblen Kühlplatte (40) und zur Erzeugung einer Turbulenz dienen. 7. Flexible cooling plate (40) according to any one of the preceding claims, characterized in that in the film chambers (45) plastic forming device (47), in particular plastic grids are introduced, which for increasing the strength of the flexible cooling plate (40) and Generation of turbulence serve.
8. Flexible Kühlplatte (40) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass ein Kühlmedium (43) kontinuierlich, insbesondere in einem Kreislauf, die Folienkammern (45) der flexiblen Kühlplatte (40) durchströmt. 8. Flexible cooling plate (40) according to one of the preceding claims, characterized in that a cooling medium (43) continuously, in particular in a circuit, the film chambers (45) of the flexible cooling plate (40) flows through.
9. Batteriezellsystem (1 ) umfassend eine flexible Kühlplatte (40) nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die flexible Kühlplatte (40) an oder zwischen Pouchfolien (3) eines9. battery cell system (1) comprising a flexible cooling plate (40) according to any one of the preceding claims, characterized in that the flexible cooling plate (40) on or between pouch foils (3) of a
Batteriezellsystem (1) angeordnet ist, wobei die Pouchfolien (3) voneinander separierte Taschen (12) zum Einbringen von Elektrodenverbunden (5) bilden, wobei die Taschen (12) elektrolytundurchlässig sind und wobei die Taschen (12), insbesondere im Betriebszustand des Batteriezell Systems (1), physisch über dieBattery cell system (1) is arranged, wherein the Pouchfolien (3) separated from each other pockets (12) for introducing electrode interconnects (5), wherein the pockets (12) are electrolyte-impermeable and wherein the pockets (12), in particular in the operating state of the battery cell system (1), physically about the
Pouchfolie (3) faltbar miteinander verbunden sind. Pouchfolie (3) are foldable interconnected.
10. Batteriezellsystem (1 ) nach Anspruch 9, dadurch gekennzeichnet, dass die erste Folie (41 a) der flexiblen Kühlplatte (40) und/oder die zweite Folie (41 b) der flexiblen Kühlplatte (40) gleichzeitig einen Teil einer Pouchfolie (3) einer Batteriezelle (10) des Batteriezellsystems (1) bildet. 10. Battery cell system (1) according to claim 9, characterized in that the first film (41 a) of the flexible cooling plate (40) and / or the second film (41 b) of the flexible cooling plate (40) at the same time a part of a pouch film (3 ) forms a battery cell (10) of the battery cell system (1).
1 1. Batterie umfassend eine flexible Kühlplatte (40) nach einem der Ansprüche 1-8, und insbesondere ein Batteriezellsystem (1) nach einem
der Ansprüche 9 oder 10, dadurch gekennzeichnet, dass die flexible Kühlplatte (40) an oder zwischen Batteriemodulen (100) der Batterie angeordnet ist, insbesondere an oder zwischen Batteriemodulen (100), welche jeweils eine bewegungsflexible Umhüllung (20) aufweisen, wobei diese eine hermetische Feuchtigkeitsbarriere darstellt und das gesamte Batteriezellsystem (1) sowie den Spannungsabgriff (22) des Batteriemoduls (100) umhüllt. 1. A battery comprising a flexible cooling plate (40) according to any one of claims 1-8, and in particular a battery cell system (1) according to one of claims 9 or 10, characterized in that the flexible cooling plate (40) is arranged on or between battery modules (100) of the battery, in particular on or between battery modules (100), each having a flexible housing (20), which one Represents hermetic moisture barrier and the entire battery cell system (1) and the voltage tap (22) of the battery module (100) wrapped.
12. Verwendung der Batterie nach Anspruch 1 1 in einem Elektrofahrzeug, in einem Hybridfahrzeug oder in einem Plug-In-Hybridfahrzeug.
12. The use of the battery according to claim 1 1 in an electric vehicle, in a hybrid vehicle or in a plug-in hybrid vehicle.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18726922.0A EP3642891A1 (en) | 2017-06-21 | 2018-04-19 | Flexible cooling plate for a battery |
CN201880041691.6A CN110770931B (en) | 2017-06-21 | 2018-04-19 | Flexible cooling plate for battery |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017210343.4A DE102017210343A1 (en) | 2017-06-21 | 2017-06-21 | Flexible cooling plate for a battery |
DE102017210343.4 | 2017-06-21 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2018233902A1 true WO2018233902A1 (en) | 2018-12-27 |
Family
ID=62244451
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2018/060010 WO2018233902A1 (en) | 2017-06-21 | 2018-04-19 | Flexible cooling plate for a battery |
Country Status (4)
Country | Link |
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EP (1) | EP3642891A1 (en) |
CN (1) | CN110770931B (en) |
DE (1) | DE102017210343A1 (en) |
WO (1) | WO2018233902A1 (en) |
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US11848433B1 (en) | 2022-05-24 | 2023-12-19 | Beta Air, Llc | Systems and methods for a double-sided battery pack cooling assembly |
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DE102018108962A1 (en) * | 2018-04-16 | 2019-10-17 | Volkswagen Aktiengesellschaft | Battery cell module and motor vehicle with the same |
DE102018129908A1 (en) * | 2018-08-31 | 2020-03-05 | Kautex Textron Gmbh & Co. Kg | Battery cooling element, battery module unit and battery module |
DE102018216708A1 (en) * | 2018-09-28 | 2020-04-02 | Robert Bosch Gmbh | Cooling plate for tempering at least one battery cell and battery system |
DE102019219098A1 (en) * | 2019-12-06 | 2021-06-10 | Mahle International Gmbh | Battery cell arrangement for a motor vehicle |
DE102020102523A1 (en) | 2020-01-31 | 2021-08-05 | Kautex Textron Gmbh & Co. Kg | Battery cooling element, battery module unit and method for producing a battery cooling element |
DE102020125387A1 (en) * | 2020-09-29 | 2022-03-31 | Audi Aktiengesellschaft | Cooling device for a rechargeable battery |
DE102020125449A1 (en) * | 2020-09-29 | 2022-03-31 | Audi Aktiengesellschaft | Cooling device for a rechargeable battery |
DE102021100482A1 (en) | 2021-01-13 | 2022-07-14 | Audi Aktiengesellschaft | Method and cooling arrangement for cooling a battery cell to provide increased crash safety |
DE102021104276A1 (en) | 2021-02-23 | 2022-08-25 | Audi Aktiengesellschaft | Battery module arrangement, battery module and motor vehicle |
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FR3134242B1 (en) * | 2022-03-31 | 2024-03-01 | Plastic Omnium Clean Energy Systems Res | Battery assembly for motor vehicle |
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Also Published As
Publication number | Publication date |
---|---|
EP3642891A1 (en) | 2020-04-29 |
CN110770931B (en) | 2022-10-25 |
DE102017210343A1 (en) | 2018-12-27 |
CN110770931A (en) | 2020-02-07 |
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