WO2018225723A1 - Sealant for organic electroluminescent display element - Google Patents
Sealant for organic electroluminescent display element Download PDFInfo
- Publication number
- WO2018225723A1 WO2018225723A1 PCT/JP2018/021542 JP2018021542W WO2018225723A1 WO 2018225723 A1 WO2018225723 A1 WO 2018225723A1 JP 2018021542 W JP2018021542 W JP 2018021542W WO 2018225723 A1 WO2018225723 A1 WO 2018225723A1
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- WIPO (PCT)
- Prior art keywords
- organic
- weight
- compound
- parts
- sealing agent
- Prior art date
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- 239000000565 sealant Substances 0.000 title claims abstract description 37
- -1 oxetane compound Chemical class 0.000 claims abstract description 114
- 150000001875 compounds Chemical class 0.000 claims abstract description 78
- 239000003505 polymerization initiator Substances 0.000 claims abstract description 36
- 238000007789 sealing Methods 0.000 claims description 69
- 239000003795 chemical substances by application Substances 0.000 claims description 67
- 239000004593 Epoxy Substances 0.000 claims description 37
- 150000001925 cycloalkenes Chemical class 0.000 claims description 30
- 125000002723 alicyclic group Chemical group 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 23
- 238000000576 coating method Methods 0.000 claims description 15
- 239000011248 coating agent Substances 0.000 claims description 14
- 229920005862 polyol Polymers 0.000 claims description 10
- 239000008393 encapsulating agent Substances 0.000 claims description 5
- 229910010272 inorganic material Inorganic materials 0.000 abstract description 27
- 239000011147 inorganic material Substances 0.000 abstract description 27
- 238000010943 off-gassing Methods 0.000 abstract description 13
- 239000000463 material Substances 0.000 description 42
- 239000000758 substrate Substances 0.000 description 28
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- 229920000647 polyepoxide Polymers 0.000 description 19
- 239000002585 base Substances 0.000 description 18
- LWNGJAHMBMVCJR-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenoxy)boronic acid Chemical compound OB(O)OC1=C(F)C(F)=C(F)C(F)=C1F LWNGJAHMBMVCJR-UHFFFAOYSA-N 0.000 description 16
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 15
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- 230000000052 comparative effect Effects 0.000 description 10
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 8
- 238000002834 transmittance Methods 0.000 description 8
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- 238000007740 vapor deposition Methods 0.000 description 4
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 3
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 3
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- 229910052731 fluorine Inorganic materials 0.000 description 3
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- UNMJLQGKEDTEKJ-UHFFFAOYSA-N (3-ethyloxetan-3-yl)methanol Chemical compound CCC1(CO)COC1 UNMJLQGKEDTEKJ-UHFFFAOYSA-N 0.000 description 2
- OVSKIKFHRZPJSS-UHFFFAOYSA-N 2,4-D Chemical compound OC(=O)COC1=CC=C(Cl)C=C1Cl OVSKIKFHRZPJSS-UHFFFAOYSA-N 0.000 description 2
- KUAUJXBLDYVELT-UHFFFAOYSA-N 2-[[2,2-dimethyl-3-(oxiran-2-ylmethoxy)propoxy]methyl]oxirane Chemical compound C1OC1COCC(C)(C)COCC1CO1 KUAUJXBLDYVELT-UHFFFAOYSA-N 0.000 description 2
- BIDWUUDRRVHZLQ-UHFFFAOYSA-N 3-ethyl-3-(2-ethylhexoxymethyl)oxetane Chemical compound CCCCC(CC)COCC1(CC)COC1 BIDWUUDRRVHZLQ-UHFFFAOYSA-N 0.000 description 2
- FNYWFRSQRHGKJT-UHFFFAOYSA-N 3-ethyl-3-[(3-ethyloxetan-3-yl)methoxymethyl]oxetane Chemical compound C1OCC1(CC)COCC1(CC)COC1 FNYWFRSQRHGKJT-UHFFFAOYSA-N 0.000 description 2
- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 2
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 102100033806 Alpha-protein kinase 3 Human genes 0.000 description 2
- 101710082399 Alpha-protein kinase 3 Proteins 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
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- 239000012954 diazonium Substances 0.000 description 2
- HYVNJCOHGOONJK-UHFFFAOYSA-N dibenzyl-methyl-phenylazanium Chemical compound C=1C=CC=CC=1C[N+](C=1C=CC=CC=1)(C)CC1=CC=CC=C1 HYVNJCOHGOONJK-UHFFFAOYSA-N 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- 230000005525 hole transport Effects 0.000 description 2
- PQXKHYXIUOZZFA-UHFFFAOYSA-M lithium fluoride Chemical compound [Li+].[F-] PQXKHYXIUOZZFA-UHFFFAOYSA-M 0.000 description 2
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- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 2
- 150000004714 phosphonium salts Chemical class 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
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- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 2
- 229910052724 xenon Inorganic materials 0.000 description 2
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- QKAIFCSOWIMRJG-UHFFFAOYSA-N (4-methylphenyl)-(4-propan-2-ylphenyl)iodanium Chemical compound C1=CC(C(C)C)=CC=C1[I+]C1=CC=C(C)C=C1 QKAIFCSOWIMRJG-UHFFFAOYSA-N 0.000 description 1
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- HIYIGPVBMDKPCR-UHFFFAOYSA-N 1,1-bis(ethenoxymethyl)cyclohexane Chemical compound C=COCC1(COC=C)CCCCC1 HIYIGPVBMDKPCR-UHFFFAOYSA-N 0.000 description 1
- CYIGRWUIQAVBFG-UHFFFAOYSA-N 1,2-bis(2-ethenoxyethoxy)ethane Chemical compound C=COCCOCCOCCOC=C CYIGRWUIQAVBFG-UHFFFAOYSA-N 0.000 description 1
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- OBSKXJSZGYXFFB-UHFFFAOYSA-N 1-benzylpyridin-1-ium-2-carbonitrile Chemical compound N#CC1=CC=CC=[N+]1CC1=CC=CC=C1 OBSKXJSZGYXFFB-UHFFFAOYSA-N 0.000 description 1
- SAMJGBVVQUEMGC-UHFFFAOYSA-N 1-ethenoxy-2-(2-ethenoxyethoxy)ethane Chemical compound C=COCCOCCOC=C SAMJGBVVQUEMGC-UHFFFAOYSA-N 0.000 description 1
- FOWNZLLMQHBVQT-UHFFFAOYSA-N 1-ethenoxy-2-[2-(2-ethenoxypropoxy)propoxy]propane Chemical compound C=COCC(C)OCC(C)OCC(C)OC=C FOWNZLLMQHBVQT-UHFFFAOYSA-N 0.000 description 1
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 1
- IVIDDMGBRCPGLJ-UHFFFAOYSA-N 2,3-bis(oxiran-2-ylmethoxy)propan-1-ol Chemical compound C1OC1COC(CO)COCC1CO1 IVIDDMGBRCPGLJ-UHFFFAOYSA-N 0.000 description 1
- BTJPUDCSZVCXFQ-UHFFFAOYSA-N 2,4-diethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC(CC)=C3SC2=C1 BTJPUDCSZVCXFQ-UHFFFAOYSA-N 0.000 description 1
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- HDPLHDGYGLENEI-UHFFFAOYSA-N 2-[1-(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COC(C)COCC1CO1 HDPLHDGYGLENEI-UHFFFAOYSA-N 0.000 description 1
- RQZUWSJHFBOFPI-UHFFFAOYSA-N 2-[1-[1-(oxiran-2-ylmethoxy)propan-2-yloxy]propan-2-yloxymethyl]oxirane Chemical compound C1OC1COC(C)COC(C)COCC1CO1 RQZUWSJHFBOFPI-UHFFFAOYSA-N 0.000 description 1
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- LMIOYAVXLAOXJI-UHFFFAOYSA-N 3-ethyl-3-[[4-[(3-ethyloxetan-3-yl)methoxymethyl]phenyl]methoxymethyl]oxetane Chemical compound C=1C=C(COCC2(CC)COC2)C=CC=1COCC1(CC)COC1 LMIOYAVXLAOXJI-UHFFFAOYSA-N 0.000 description 1
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- 239000007983 Tris buffer Substances 0.000 description 1
- MOOIXEMFUKBQLJ-UHFFFAOYSA-N [1-(ethenoxymethyl)cyclohexyl]methanol Chemical compound C=COCC1(CO)CCCCC1 MOOIXEMFUKBQLJ-UHFFFAOYSA-N 0.000 description 1
- NAEZPXVIXDBCQV-UHFFFAOYSA-N [3-[(3-ethyloxetan-3-yl)methoxy]-2,2-dimethylpropyl] prop-2-enoate Chemical compound C=CC(=O)OCC(C)(C)COCC1(CC)COC1 NAEZPXVIXDBCQV-UHFFFAOYSA-N 0.000 description 1
- DBHQYYNDKZDVTN-UHFFFAOYSA-N [4-(4-methylphenyl)sulfanylphenyl]-phenylmethanone Chemical compound C1=CC(C)=CC=C1SC1=CC=C(C(=O)C=2C=CC=CC=2)C=C1 DBHQYYNDKZDVTN-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- CIZVQWNPBGYCGK-UHFFFAOYSA-N benzenediazonium Chemical compound N#[N+]C1=CC=CC=C1 CIZVQWNPBGYCGK-UHFFFAOYSA-N 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- AENNXXRRACDJAY-UHFFFAOYSA-N bis(2-dodecylphenyl)iodanium Chemical compound CCCCCCCCCCCCC1=CC=CC=C1[I+]C1=CC=CC=C1CCCCCCCCCCCC AENNXXRRACDJAY-UHFFFAOYSA-N 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- VTJUKNSKBAOEHE-UHFFFAOYSA-N calixarene Chemical class COC(=O)COC1=C(CC=2C(=C(CC=3C(=C(C4)C=C(C=3)C(C)(C)C)OCC(=O)OC)C=C(C=2)C(C)(C)C)OCC(=O)OC)C=C(C(C)(C)C)C=C1CC1=C(OCC(=O)OC)C4=CC(C(C)(C)C)=C1 VTJUKNSKBAOEHE-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- WVIIMZNLDWSIRH-UHFFFAOYSA-N cyclohexylcyclohexane Chemical compound C1CCCCC1C1CCCCC1 WVIIMZNLDWSIRH-UHFFFAOYSA-N 0.000 description 1
- URQUNWYOBNUYJQ-UHFFFAOYSA-N diazonaphthoquinone Chemical compound C1=CC=C2C(=O)C(=[N]=[N])C=CC2=C1 URQUNWYOBNUYJQ-UHFFFAOYSA-N 0.000 description 1
- ONRGBXGMVZEZLY-UHFFFAOYSA-N dimethyl-[(4-methylphenyl)methyl]-phenylazanium Chemical compound C1=CC(C)=CC=C1C[N+](C)(C)C1=CC=CC=C1 ONRGBXGMVZEZLY-UHFFFAOYSA-N 0.000 description 1
- OWZDULOODZHVCQ-UHFFFAOYSA-N diphenyl-(4-phenylsulfanylphenyl)sulfanium Chemical compound C=1C=C([S+](C=2C=CC=CC=2)C=2C=CC=CC=2)C=CC=1SC1=CC=CC=C1 OWZDULOODZHVCQ-UHFFFAOYSA-N 0.000 description 1
- OZLBDYMWFAHSOQ-UHFFFAOYSA-N diphenyliodanium Chemical compound C=1C=CC=CC=1[I+]C1=CC=CC=C1 OZLBDYMWFAHSOQ-UHFFFAOYSA-N 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005401 electroluminescence Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- AZDCYKCDXXPQIK-UHFFFAOYSA-N ethenoxymethylbenzene Chemical compound C=COCC1=CC=CC=C1 AZDCYKCDXXPQIK-UHFFFAOYSA-N 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 150000002430 hydrocarbons Chemical group 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000001976 improved effect Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- HRDXJKGNWSUIBT-UHFFFAOYSA-N methoxybenzene Chemical group [CH2]OC1=CC=CC=C1 HRDXJKGNWSUIBT-UHFFFAOYSA-N 0.000 description 1
- ZCIJAGHWGVCOHJ-UHFFFAOYSA-N naphthalene phenol Chemical compound C1(=CC=CC=C1)O.C1(=CC=CC=C1)O.C1=CC=CC2=CC=CC=C12.C1(=CC=CC=C1)O ZCIJAGHWGVCOHJ-UHFFFAOYSA-N 0.000 description 1
- 125000004923 naphthylmethyl group Chemical group C1(=CC=CC2=CC=CC=C12)C* 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 125000003566 oxetanyl group Chemical group 0.000 description 1
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 125000000538 pentafluorophenyl group Chemical group FC1=C(F)C(F)=C(*)C(F)=C1F 0.000 description 1
- 229940044654 phenolsulfonic acid Drugs 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 230000001235 sensitizing effect Effects 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003458 sulfonic acid derivatives Chemical class 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical compound [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical class C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- TVIVIEFSHFOWTE-UHFFFAOYSA-K tri(quinolin-8-yloxy)alumane Chemical compound [Al+3].C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1 TVIVIEFSHFOWTE-UHFFFAOYSA-K 0.000 description 1
- HMKGBOLFVMRQRP-UHFFFAOYSA-N tribenzyl(phenyl)azanium Chemical compound C=1C=CC=CC=1C[N+](C=1C=CC=CC=1)(CC=1C=CC=CC=1)CC1=CC=CC=C1 HMKGBOLFVMRQRP-UHFFFAOYSA-N 0.000 description 1
- GAMLUOSQYHLFCT-UHFFFAOYSA-N triethoxy-[3-[(3-ethyloxetan-3-yl)methoxy]propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1(CC)COC1 GAMLUOSQYHLFCT-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- WLOQLWBIJZDHET-UHFFFAOYSA-N triphenylsulfonium Chemical compound C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 WLOQLWBIJZDHET-UHFFFAOYSA-N 0.000 description 1
- 239000012953 triphenylsulfonium Substances 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 125000006839 xylylene group Chemical group 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/24—Di-epoxy compounds carbocyclic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/16—Cyclic ethers having four or more ring atoms
- C08G65/18—Oxetanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
- H05B33/04—Sealing arrangements, e.g. against humidity
Definitions
- the present invention relates to a sealant for an organic EL display element that can provide an organic EL display element that is excellent in inkjet coating property, low outgassing property, adhesion to an inorganic material film, and excellent in reliability.
- organic electroluminescence (hereinafter, also referred to as “organic EL”) display element has a laminated structure in which an organic light emitting material layer is sandwiched between a pair of electrodes facing each other, and the organic light emitting material layer is formed from one electrode on the organic light emitting material layer.
- organic EL organic electroluminescence
- the organic EL display element performs self-emission, it has better visibility than a liquid crystal display element that requires a backlight, can be reduced in thickness, and can be driven by a DC low voltage. Has the advantage.
- Patent Document 1 discloses a method of sealing an organic light emitting material layer and an electrode of an organic EL display element with a laminated film of a silicon nitride film and a resin film formed by a CVD method.
- the resin film has a role of preventing pressure on the organic layer and the electrode due to internal stress of the silicon nitride film.
- Patent Document 1 In the method of sealing with a silicon nitride film disclosed in Patent Document 1, organic light emission occurs when a silicon nitride film is formed due to unevenness on the surface of the organic EL display element, adhesion of foreign matters, generation of cracks due to internal stress, or the like. The material layer or electrode may not be completely covered. If the coating with the silicon nitride film is incomplete, moisture will enter the organic light emitting material layer through the silicon nitride film. As a method for preventing moisture from entering into the organic light emitting material layer, Patent Document 2 discloses a method of alternately depositing an inorganic material film and a resin film. Patent Document 3 and Patent Document 4 Discloses a method of forming a resin film on an inorganic material film.
- a method for forming a resin film there is a method in which a sealing agent is applied on a substrate using an inkjet method and then the sealing agent is cured. If such a coating method by the ink jet method is used, a resin film can be uniformly formed at high speed. However, when the sealant is made to have a low viscosity in order to be suitable for application by the ink jet method, outgas is generated, or the obtained organic EL display element is inferior in reliability, etc. There was a problem.
- the present invention provides an organic EL display element sealant that can provide an organic EL display element that is excellent in inkjet coating property, low outgassing property, and adhesion to an inorganic material film, and that is excellent in reliability. With the goal.
- the present invention 1 is an organic EL display device sealing agent containing a polymerizable compound and a polymerization initiator, wherein the polymerizable compound contains a monofunctional oxetane compound and a polyfunctional oxetane compound, and the polymerization In 100 parts by weight of the functional compound, the content of the monofunctional oxetane compound is 20 to 35 parts by weight, and the content of the polyfunctional oxetane compound is 25 to 40 parts by weight,
- the sealant for organic EL display elements has a viscosity at 25 ° C. of 80 mPa ⁇ s or less and a surface tension at 25 ° C.
- Invention 2 is a sealant for an organic EL display device containing a polymerizable compound and a polymerization initiator, wherein the polymerizable compound contains a monofunctional oxetane compound and a polyfunctional oxetane compound, and the polymerization In 100 parts by weight of the functional compound, the content of the monofunctional oxetane compound is 20 to 35 parts by weight, and the content of the polyfunctional oxetane compound is 25 to 40 parts by weight, It is the sealing agent for organic EL display elements used for application
- the inventors of the present invention have a reason why the reliability of the organic EL display element obtained when the conventional sealant for organic EL display elements is used is due to the adhesiveness of the sealant to the inorganic material film. I thought it was inadequate. Therefore, the present inventors compounded the monofunctional oxetane compound and the polyfunctional oxetane compound as the polymerizable compound so as to have a specific content, respectively, and set the viscosity and the surface tension within a specific range, respectively. Considered to adjust.
- an organic EL display element sealant that can provide an organic EL display element that is excellent in inkjet coating property, low outgassing property, and adhesion to an inorganic material film, and that is excellent in reliability. As a result, the present invention has been completed.
- the sealing agent for organic EL display elements of the present invention contains a polymerizable compound.
- the polymerizable compound contains a monofunctional oxetane compound and a polyfunctional oxetane compound.
- the sealing agent for organic EL display elements of the present invention has low outgassing property and adhesion to an inorganic material film. It will be excellent.
- Examples of the monofunctional oxetane compound include 3-ethyl-3-((2-ethylhexyloxy) methyl) oxetane, phenoxymethyloxetane, 3-ethyl-3-hydroxymethyloxetane, and 3-ethyl-3- (phenoxymethyl).
- the lower limit of the content of the monofunctional oxetane compound in 100 parts by weight of the polymerizable compound is 20 parts by weight, and the upper limit is 35 parts by weight.
- the organic EL display element sealing agent of the present invention has excellent low outgassing property and adhesion to an inorganic material film. It will be excellent in reliability.
- the preferable lower limit of the content of the monofunctional oxetane compound is 22 parts by weight, the preferable upper limit is 33 parts by weight, the more preferable lower limit is 25 parts by weight, and the more preferable upper limit is 30 parts by weight.
- polyfunctional oxetane compound examples include 3-ethyl-3-(((3-ethyloxetane-3-yl) methoxy) methyl) oxetane, xylylene bisoxetane, phenol novolac oxetane, oxetanyl silsesquioxane, 1,4-bis ((3-ethyl-3-oxetanylmethoxy) methyl) benzene, bis ((3-methyl-3-oxetanylmethoxy) methyl) ether, bis ((3-ethyl-3-oxetanylmethoxy) methyl) Ether, 1,4-bis ((3-methyl-3-oxetanylmethoxy) methyl) benzene, oligomers or copolymers thereof, and the like, calixarenes, calixresorcinarenes, cardo-type bisphenols , Poly (p-hydroxystyrene
- a bifunctional oxetane compound is preferable, and 3-ethyl-3-(((3-ethyloxetane-3-yl) methoxy) methyl) oxetane is more preferable from the viewpoint of ink jet coating property and the like.
- the lower limit of the content of the polyfunctional oxetane compound in 100 parts by weight of the polymerizable compound is 25 parts by weight, and the upper limit is 40 parts by weight.
- the sealing agent for organic EL display elements of the present invention is excellent in low outgassing and adhesion to an inorganic material film, and the resulting organic EL display element is It will be excellent in reliability.
- the minimum with preferable content of the said polyfunctional oxetane compound is 28 weight part, a preferable upper limit is 38 weight part, and a more preferable upper limit is 35 weight part.
- the obtained sealing agent for organic EL display elements is excellent in low outgassing and adhesion to an inorganic material film.
- the organic EL display element to be obtained is superior in reliability.
- the polymerizable compound preferably contains a cycloalkene oxide type alicyclic epoxy compound.
- the sealing agent for organic EL display elements obtained will be excellent in low outgassing property and barrier property (moisture permeability prevention property) of hardened
- coloring of the sealing agent by heat or light hardly occurs, and loss of EL emission or change in color tone due to absorption of the sealing agent can be reduced.
- cycloalkene oxide type alicyclic epoxy compound is, for example, a structure in which a carbon-carbon double bond of cycloalkene is epoxidized as represented by the following formula (1) ( Hereinafter, it means a compound having a “cycloalkene oxide skeleton”.
- R 1 to R 9 are a hydrogen atom, a halogen atom, or a hydrocarbon group that may contain an oxygen atom or a halogen atom, and may be the same or different. Also good. * Represents a binding position.
- the preferable lower limit of the epoxy group equivalent of the cycloalkene oxide type alicyclic epoxy compound is 50 g / mol, and the preferable upper limit is 400 g / mol.
- the epoxy group equivalent of the cycloalkene oxide type alicyclic epoxy compound is within this range, the cured product of the obtained sealing agent for organic EL display elements suppresses the occurrence of cracks due to heating or deformation, and the barrier. It becomes more excellent by the property.
- the more preferable lower limit of the epoxy group equivalent of the cycloalkene oxide type alicyclic epoxy compound is 70 g / mol, and the more preferable upper limit is 300 g / mol.
- the epoxy group equivalent of the said cycloalkene oxide type alicyclic epoxy compound is the weight (g) of cycloalkene oxide type alicyclic epoxy compound per 1 mol of epoxy groups contained in the cycloalkene oxide type alicyclic epoxy compound. Means.
- the preferable lower limit of the molecular weight of the cycloalkene oxide type alicyclic epoxy compound is 150, and the preferable upper limit is 7000.
- the resulting organic EL display element sealant is more excellent in the barrier properties of the cured product while suppressing generation of outgas.
- the more preferable lower limit of the molecular weight of the cycloalkene oxide type alicyclic epoxy compound is 200, the more preferable upper limit is 5000, the still more preferable lower limit is 250, and the still more preferable upper limit is 1000.
- the molecular weight of the cycloalkene oxide type alicyclic epoxy compound is the molecular weight obtained from the structural formula for the compound whose molecular structure is specified, but the compound having a wide distribution of polymerization degree and the modified site are not specified. About a compound, it may represent using a weight average molecular weight.
- the above “weight average molecular weight” is a value determined by polystyrene conversion after measurement by gel permeation chromatography (GPC). Examples of the column used when measuring the weight average molecular weight in terms of polystyrene by GPC include Shodex LF-804 (manufactured by Showa Denko).
- the cycloalkene oxide type alicyclic epoxy compound may be a compound having only one cycloalkene oxide skeleton in the structure or in the repeating unit, or a compound having two or more cycloalkene oxide skeletons. However, a compound having two or more cycloalkene oxide skeletons is preferably used.
- the organic EL display device sealing agent of the present invention is more excellent in light resistance, barrier properties, etc. It becomes.
- cycloalkene oxide type alicyclic epoxy compound examples include 3 ′, 4′-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate, 3,4,3 ′, 4′-diepoxy.
- examples include bicyclohexane and bis (3,4-epoxycyclohexylmethyl) ether. Of these, 3 ′, 4′-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate and 3,4,3 ′, 4′-diepoxybicyclohexane are used from the viewpoint of low outgassing properties and barrier properties of cured products. preferable.
- mold alicyclic epoxy compound in 100 weight part of said polymeric compounds is 15 weight part, and a preferable upper limit is 30 weight part.
- the content of the cycloalkene oxide type alicyclic epoxy compound is within this range, the obtained sealing agent for organic EL display elements is more excellent in low outgassing properties and cured product barrier properties.
- mold alicyclic epoxy compound is 17 weight part, and a more preferable upper limit is 25 weight part.
- the polymerizable compound preferably contains an alkyl polyol type epoxy compound.
- the sealing agent for organic EL display elements obtained becomes a thing excellent in adhesiveness.
- alkyl polyol type epoxy compound examples include neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, dipropylene glycol diglycidyl ether, and tripropylene.
- examples include glycol diglycidyl ether, polypropylene glycol diglycidyl ether, glycerin diglycidyl ether, and trimethylolpropane triglycidyl ether. Of these, neopentyl glycol diglycidyl ether is preferable from the viewpoint of adhesion.
- the preferable lower limit of the content of the alkyl polyol type epoxy compound in 100 parts by weight of the polymerizable compound is 5 parts by weight, and the preferable upper limit is 30 parts by weight.
- the content of the alkyl polyol type epoxy compound is within this range, the obtained sealing agent for organic EL display elements is more excellent in adhesion.
- the minimum with more preferable content of the said alkyl polyol type epoxy compound is 10 weight part, and a more preferable upper limit is 25 weight part.
- the polymerizable compound is within the range not impairing the object of the present invention, and other than the monofunctional oxetane compound, the polyfunctional oxetane compound, the cycloalkene oxide type alicyclic epoxy compound, and the alkyl polyol type epoxy compound.
- the polymerizable compound may be contained.
- the other polymerizable compounds include other epoxy compounds other than the cycloalkene oxide type alicyclic epoxy compound and the alkyl polyol type epoxy compound, vinyl ether compounds, and the like.
- Examples of the other epoxy compounds include bisphenol A type epoxy resin, bisphenol E type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol O type epoxy resin, and 2,2′-diallyl bisphenol A type epoxy. Resin, hydrogenated bisphenol type epoxy resin, propylene oxide added bisphenol A type epoxy resin, resorcinol type epoxy resin, biphenyl type epoxy resin, sulfide type epoxy resin, diphenyl ether type epoxy resin, dicyclopentadiene type epoxy resin, naphthalene type epoxy resin, Phenol novolac type epoxy resin, ortho cresol novolac type epoxy resin, dicyclopentadiene novolac type epoxy resin, biphenyl novolac type Epoxy resins, naphthalene phenol novolac-type epoxy resin, glycidyl amine type epoxy resin, rubber-modified epoxy resins, glycidyl ester compounds.
- vinyl ether compound examples include benzyl vinyl ether, cyclohexane dimethanol monovinyl ether, dicyclopentadiene vinyl ether, 1,4-butanediol divinyl ether, cyclohexane dimethanol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, dipropylene glycol. Examples thereof include divinyl ether and tripropylene glycol divinyl ether.
- the sealing agent for organic EL display elements of the present invention contains a polymerization initiator.
- a polymerization initiator a photocationic polymerization initiator or a thermal cationic polymerization initiator is preferably used.
- the photocationic polymerization initiator is not particularly limited as long as it generates a protonic acid or a Lewis acid by light irradiation, and may be an ionic photoacid generating type or a nonionic photoacid generating type. May be.
- anion portion of the ionic photoacid-generating photocationic polymerization initiator examples include an anion portion of BF 4 ⁇ , PF 6 ⁇ , SbF 6 ⁇ , or (BX 4 ) ⁇ (where X is at least And a phenyl group substituted with two or more fluorine or trifluoromethyl groups).
- examples of the ionic photoacid-generating photocationic polymerization initiator include aromatic sulfonium salts, aromatic iodonium salts, aromatic diazonium salts, aromatic ammonium salts having the above anion moiety, and (2,4-cyclohexane). And pentadien-1-yl) ((1-methylethyl) benzene) -Fe salt.
- aromatic sulfonium salt examples include bis (4- (diphenylsulfonio) phenyl) sulfide bishexafluorophosphate, bis (4- (diphenylsulfonio) phenyl) sulfide bishexafluoroantimonate, and bis (4- ( Diphenylsulfonio) phenyl) sulfide bistetrafluoroborate, bis (4- (diphenylsulfonio) phenyl) sulfide tetrakis (pentafluorophenyl) borate, diphenyl-4- (phenylthio) phenylsulfonium hexafluorophosphate, diphenyl-4- ( Phenylthio) phenylsulfonium hexafluoroantimonate, diphenyl-4- (phenylthio) phenylsulfonium tetraflu
- aromatic iodonium salt examples include diphenyliodonium hexafluorophosphate, diphenyliodonium hexafluoroantimonate, diphenyliodonium tetrafluoroborate, diphenyliodonium tetrakis (pentafluorophenyl) borate, bis (dodecylphenyl) iodonium hexafluorophosphate, bis (Dodecylphenyl) iodonium hexafluoroantimonate, bis (dodecylphenyl) iodonium tetrafluoroborate, bis (dodecylphenyl) iodonium tetrakis (pentafluorophenyl) borate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium hexa Fluorophosphate, 4-methylphenyl-4- (1-methylethy
- aromatic diazonium salt examples include phenyldiazonium hexafluorophosphate, phenyldiazonium hexafluoroantimonate, phenyldiazonium tetrafluoroborate, and phenyldiazonium tetrakis (pentafluorophenyl) borate.
- aromatic ammonium salt examples include 1-benzyl-2-cyanopyridinium hexafluorophosphate, 1-benzyl-2-cyanopyridinium hexafluoroantimonate, 1-benzyl-2-cyanopyridinium tetrafluoroborate, 1-benzyl -2-Cyanopyridinium tetrakis (pentafluorophenyl) borate, 1- (naphthylmethyl) -2-cyanopyridinium hexafluorophosphate, 1- (naphthylmethyl) -2-cyanopyridinium hexafluoroantimonate, 1- (naphthylmethyl)
- Examples include -2-cyanopyridinium tetrafluoroborate and 1- (naphthylmethyl) -2-cyanopyridinium tetrakis (pentafluorophenyl) borate.
- Examples of the (2,4-cyclopentadien-1-yl) ((1-methylethyl) benzene) -Fe salt include (2,4-cyclopentadien-1-yl) ((1-methylethyl) benzene.
- nonionic photoacid-generating photocationic polymerization initiator examples include nitrobenzyl ester, sulfonic acid derivative, phosphoric acid ester, phenol sulfonic acid ester, diazonaphthoquinone, N-hydroxyimide sulfonate, and the like.
- Examples of commercially available photocationic polymerization initiators include, for example, a photocationic polymerization initiator manufactured by Midori Chemical Co., a photocationic polymerization initiator manufactured by Union Carbide, a photocationic polymerization initiator manufactured by ADEKA, Examples thereof include a photocationic polymerization initiator manufactured by 3M, a photocationic polymerization initiator manufactured by BASF, and a photocationic polymerization initiator manufactured by Rhodia. Examples of the photocationic polymerization initiator manufactured by Midori Chemical Co., Ltd. include DTS-200. Examples of the cationic photopolymerization initiator manufactured by Union Carbide include UVI6990, UVI6974, and the like.
- Examples of the photocation polymerization initiator manufactured by ADEKA include SP-150 and SP-170. Examples of the cationic photopolymerization initiator manufactured by 3M include FC-508, FC-512, and the like. Examples of the cationic photopolymerization initiator manufactured by BASF include IRGACURE261, IRGACURE290, and the like. Examples of the photocationic polymerization initiator manufactured by Rhodia include PI 2074.
- the anion moiety is BF 4 ⁇ , PF 6 ⁇ , SbF 6 ⁇ , or (BX 4 ) ⁇ (where X is substituted with at least two fluorine or trifluoromethyl groups
- a sulfonium salt, a phosphonium salt, an ammonium salt, and the like are preferable.
- sulfonium salt examples include triphenylsulfonium tetrafluoroborate and triphenylsulfonium hexafluoroantimonate.
- Examples of the phosphonium salt include ethyltriphenylphosphonium hexafluoroantimonate and tetrabutylphosphonium hexafluoroantimonate.
- ammonium salt examples include dimethylphenyl (4-methoxybenzyl) ammonium hexafluorophosphate, dimethylphenyl (4-methoxybenzyl) ammonium hexafluoroantimonate, dimethylphenyl (4-methoxybenzyl) ammonium tetrakis (pentafluorophenyl).
- thermal cationic polymerization initiators examples include thermal cationic polymerization initiators manufactured by Sanshin Chemical Industry, thermal cationic polymerization initiators manufactured by King Industries, and the like.
- thermal cationic polymerization initiator manufactured by Sanshin Chemical Industry Co., Ltd. examples include Sun-Aid SI-60, Sun-Aid SI-80, Sun-Aid SI-B3, Sun-Aid SI-B3A, and Sun-Aid SI-B4.
- thermal cationic polymerization initiator manufactured by King Industries examples include CXC1612 and CXC1821.
- the content of the polymerization initiator is preferably 0.01 parts by weight and preferably 10 parts by weight with respect to 100 parts by weight of the polymerizable compound.
- the content of the polymerization initiator is 0.01 parts by weight or more, the obtained sealing agent for organic EL display elements is more excellent in curability.
- the content of the polymerization initiator is 10 parts by weight or less, the curing reaction of the obtained sealing agent for organic EL display elements does not become too fast, and the workability is improved, and the cured product is more uniform. It can be.
- the minimum with more preferable content of the said polymerization initiator is 0.05 weight part, and a more preferable upper limit is 5 weight part.
- the sealing agent for organic EL display elements of the present invention may contain a sensitizer.
- the sensitizer has a role of further improving the polymerization initiation efficiency of the polymerization initiator and further promoting the curing reaction of the sealing agent for organic EL display elements of the present invention.
- sensitizer examples include thioxanthone compounds, 2,2-dimethoxy-1,2-diphenylethane-1-one, benzophenone, 2,4-dichlorobenzophenone, methyl o-benzoylbenzoate, 4,4 ′ -Bis (dimethylamino) benzophenone, 4-benzoyl-4'-methyldiphenyl sulfide and the like.
- thioxanthone compound include 2,4-diethylthioxanthone.
- the content of the sensitizer is preferably 0.01 parts by weight and preferably 3 parts by weight with respect to 100 parts by weight of the polymerizable compound.
- the content of the sensitizer is 0.01 parts by weight or more, the sensitizing effect is more exhibited.
- the content of the sensitizer is 3 parts by weight or less, light can be transmitted to a deep part without excessive absorption.
- the minimum with more preferable content of the said sensitizer is 0.1 weight part, and a more preferable upper limit is 1 weight part.
- the sealing agent for organic EL display elements of the present invention may contain a silane coupling agent.
- the said silane coupling agent has a role which improves the adhesiveness of the sealing agent for organic EL display elements of this invention, a board
- silane coupling agent examples include 3-aminopropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-isocyanatopropyltrimethoxysilane, and the like. These silane coupling agents may be used independently and 2 or more types may be used together.
- the content of the silane coupling agent is preferably 0.1 parts by weight and preferably 10 parts by weight with respect to 100 parts by weight of the polymerizable compound. When the content of the silane coupling agent is within this range, the effect of improving the adhesiveness is suppressed while suppressing the excess silane coupling agent from bleeding out.
- the minimum with more preferable content of the said silane coupling agent is 0.5 weight part, and a more preferable upper limit is 5 weight part.
- the sealing agent for organic EL display elements of the present invention may further contain a surface modifier as long as the object of the present invention is not impaired.
- a surface modifier By containing the surface modifier, the flatness of the coating film can be imparted to the organic EL display element sealant of the present invention.
- the surface modifier include surfactants and leveling agents.
- Examples of the surface modifier include silicone-based and fluorine-based ones.
- Examples of commercially available surface modifiers include BYK-340, BYK-345 (both manufactured by Big Chemie Japan) and Surflon S-611 (manufactured by AGC Seimi Chemical).
- the encapsulant for organic EL display elements of the present invention may contain a solvent for the purpose of adjusting the viscosity, but problems such as deterioration of the organic light emitting material layer and generation of outgas due to the remaining solvent. Therefore, it is preferable that the solvent is not contained or the solvent content is 0.05% by weight or less.
- the sealing agent for organic EL display elements of this invention contains well-known various additives, such as a reinforcing agent, a softening agent, a plasticizer, a viscosity modifier, a ultraviolet absorber, antioxidant, as needed. May be.
- Examples of the method for producing the sealing agent for organic EL display elements of the present invention include a polymerizable compound using a mixer such as a homodisper, a homomixer, a universal mixer, a planetary mixer, a kneader, and a three roll. And a method of mixing a polymerization initiator and an additive such as a silane coupling agent added if necessary.
- a mixer such as a homodisper, a homomixer, a universal mixer, a planetary mixer, a kneader, and a three roll.
- a method of mixing a polymerization initiator and an additive such as a silane coupling agent added if necessary.
- the sealing agent for organic EL display elements of the present invention 1 has an upper limit of viscosity at 25 ° C. of 80 mPa ⁇ s.
- the upper limit with the preferable viscosity of the sealing agent for organic EL display elements of this invention 1 is 60 mPa * s, and a more preferable upper limit is 20 mPa * s.
- the minimum with a preferable viscosity of the sealing agent for organic EL display elements of this invention 1 is 5 mPa * s.
- the said viscosity in this specification means the value measured on 25 degreeC and 100 rpm conditions using an E-type viscosity meter.
- the preferable upper limit of the viscosity in 25 degreeC is 80 mPa * s.
- the sealing agent for organic EL display elements of this invention 2 becomes more excellent by inkjet applicability
- the more preferable upper limit of the viscosity of the sealing agent for organic EL display elements of the present invention 2 is 60 mPa ⁇ s, and the more preferable upper limit is 20 mPa ⁇ s.
- the minimum with a preferable viscosity of the sealing agent for organic EL display elements of this invention 2 is 5 mPa * s.
- the sealing agent for organic EL display elements of the present invention 1 has a lower limit of surface tension at 25 ° C. of 15 mN / m and an upper limit of 35 mN / m. When the surface tension is within this range, the organic EL display element sealant of the first aspect of the invention has excellent ink jet coating properties.
- the preferable lower limit of the surface tension of the sealant for organic EL display elements of the present invention 1 is 20 mN / m, the preferable upper limit is 30 mN / m, the more preferable lower limit is 22 mN / m, and the more preferable upper limit is 28 mN / m.
- the surface tension can be measured with a dynamic wettability tester at 25 ° C.
- the sealing agent for organic EL display elements of this invention 2 the preferable minimum of the surface tension in 25 degreeC is 15 mN / m, and a preferable upper limit is 35 mN / m.
- the organic EL display element sealant of the second aspect of the present invention is superior in ink jet coating properties.
- the more preferable lower limit of the surface tension of the sealant for organic EL display elements of the present invention 2 is 20 mN / m
- the more preferable upper limit is 30 mN / m
- the still more preferable lower limit is 22 mN / m
- the still more preferable upper limit is 28 mN / m.
- the preferable lower limit of the total light transmittance of light at a wavelength of 380 to 800 nm of the cured product of the encapsulant for organic EL display elements of the present invention is 80%.
- the total light transmittance is 80% or more, the obtained organic EL display element has superior optical characteristics.
- a more preferable lower limit of the total light transmittance is 85%.
- the total light transmittance can be measured using a spectrometer such as AUTOMATIC HAZE METER MODEL TC-III DPK (manufactured by Tokyo Denshoku).
- cured material used for the measurement of the said light transmittance and the water vapor transmission rate and moisture content mentioned later can be obtained by irradiating 3000 mJ / cm ⁇ 2 > of ultraviolet rays with a wavelength of 365 nm using light sources, such as an LED lamp, for example. it can.
- the transmittance at 400 nm after irradiating the cured product with ultraviolet rays for 100 hours is preferably 85% or more at an optical path length of 20 ⁇ m.
- the transmittance after irradiating the ultraviolet rays for 100 hours is 85% or more, the transparency is high, the loss of light emission is small, and the color reproducibility is excellent.
- a more preferable lower limit of the transmittance after irradiation with the ultraviolet rays for 100 hours is 90%, and a more preferable lower limit is 95%.
- the light source for irradiating the ultraviolet rays a conventionally known light source such as a xenon lamp or a carbon arc lamp can be used.
- the sealant for an organic EL display device of the present invention has a moisture permeability of 100 g / 100 ⁇ m when the cured product is exposed to an environment of 85 ° C. and 85% RH for 24 hours in accordance with JIS Z 0208.
- m is preferably 2 or less.
- the moisture content of the cured product is preferably less than 0.5% when the cured product is exposed to an environment of 85 ° C. and 85% RH for 24 hours.
- the moisture content of the cured product is less than 0.5%, the effect of preventing the deterioration of the organic light emitting material layer due to moisture in the cured product is excellent, and the obtained organic EL display element is excellent in reliability. It becomes.
- a more preferable upper limit of the moisture content of the cured product is 0.3%.
- the method for measuring the moisture content include a method of obtaining by a Karl Fischer method in accordance with JIS K 7251, and a method of obtaining a weight increment after water absorption in accordance with JIS K 7209-2.
- an organic EL display element using the sealing agent for organic EL display elements of the present invention for example, a step of applying the sealing agent for organic EL display elements of the present invention to a substrate by an inkjet method, And a method of curing the applied sealing agent for organic EL display elements by light irradiation and / or heating.
- the organic EL display element sealant of the present invention may be applied to the entire surface of the substrate, or on a part of the substrate. It may be applied.
- the shape of the sealing portion of the sealing agent for organic EL display elements of the present invention formed by coating is not particularly limited as long as it is a shape that can protect the laminate having the organic light emitting material layer from the outside air. A shape that completely covers the body may be formed, a closed pattern may be formed in the peripheral portion of the laminate, or a pattern having a shape in which a partial opening is provided in the peripheral portion of the laminate. It may be formed.
- the organic EL display sealant element of the present invention When curing the organic EL display element sealing agent of the present invention by light irradiation, the organic EL display sealant element of the present invention, 300 nm or more 400nm or less wavelength and 300 mJ / cm 2 or more 3000 mJ / cm 2 or less of It can be suitably cured by irradiating with an accumulated amount of light.
- Examples of the light source used for the light irradiation include a low pressure mercury lamp, a medium pressure mercury lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, an excimer laser, a chemical lamp, a black light lamp, a microwave excitation mercury lamp, a metal halide lamp, a sodium lamp, a halogen lamp, and a xenon.
- a lamp, an LED lamp, a fluorescent lamp, sunlight, an electron beam irradiation apparatus, etc. are mentioned.
- These light sources may be used independently and 2 or more types may be used together. These light sources are appropriately selected according to the absorption wavelength of the photocationic polymerization initiator.
- Examples of the light irradiation means to the organic EL display element sealant of the present invention include simultaneous irradiation of various light sources, sequential irradiation with a time difference, combined irradiation of simultaneous irradiation and sequential irradiation, and the like. Any irradiation means may be used.
- the cured product obtained by the step of curing the organic EL display element sealing agent by light irradiation and / or heating may be further coated with an inorganic material film.
- the inorganic material forming the inorganic material layer can be a conventionally known, for example, silicon nitride (SiN x), silicon oxide (SiO x), and the like.
- the inorganic material film may be a single layer or may be a laminate of a plurality of types of layers. Moreover, you may coat
- the method for producing the organic EL display element comprises a step of bonding a base material (hereinafter also referred to as “one base material”) coated with the organic EL display element sealing agent of the present invention and the other base material.
- the substrate on which the sealing agent for organic EL display elements of the present invention is applied (hereinafter also referred to as “one substrate”) may be a substrate on which a laminate having an organic light emitting material layer is formed. A base material on which the laminate is not formed may be used.
- the present invention is applied to the one substrate so that the laminate can be protected from the outside air when the other substrate is bonded. What is necessary is just to apply
- the sealing agent portion having a closed pattern may be formed in a shape that fits in the shape.
- the step of curing the organic EL display element sealant by light irradiation and / or heating may be performed before the step of bonding the one base material and the other base material, You may perform after the process of bonding a base material and said other base material.
- the organic EL display of the present invention preferably has a pot life of 1 minute or longer after irradiation with light and / or heating until the curing reaction proceeds and adhesion becomes impossible. When the pot life is 1 minute or longer, higher adhesion strength can be obtained without excessive curing before the one base material and the other base material are bonded together.
- a method of bonding the one base material and the other base material is not particularly limited, but it is preferable to bond them in a reduced-pressure atmosphere.
- the preferable lower limit of the degree of vacuum in the reduced-pressure atmosphere is 0.01 kPa, and the preferable upper limit is 10 kPa.
- the degree of vacuum in the reduced-pressure atmosphere is within this range, the one base material and the other base material are not spent for a long time to achieve a vacuum state due to the airtightness of the vacuum device and the ability of the vacuum pump. Bubbles in the sealing agent for organic EL display elements of the present invention when the material is bonded can be more efficiently removed.
- the sealing agent for organic EL display elements which can obtain the organic EL display element which is excellent in inkjet applicability
- Examples 1 to 15, Comparative Examples 1 to 4 According to the blending ratios described in Tables 1 to 3, each material was stirred and mixed uniformly at a stirring speed of 3000 rpm using a homodisper type stirring mixer (Primix, “Homodisper L type”). Sealants for organic EL display elements of Examples 1 to 15 and Comparative Examples 1 to 4 were prepared. About each sealing agent for organic EL display elements obtained in Examples and Comparative Examples, measurement was performed using an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., “VISCOMETER TV-22”) at 25 ° C. and 100 rpm. Tables 1 to 3 show the measured viscosity and the surface tension measured at 25 ° C. using a dynamic wettability tester (Reska, “WET-6100”).
- each of the sealing agents for organic EL display elements obtained in the examples and comparative examples is a liquid of 30 picoliters using an inkjet discharge device (“NanoPrinter500” manufactured by Microjet). With a drop amount, 1000 drops were applied at a speed of 5 m / sec on a non-alkali glass (ASA 100, manufactured by Asahi Glass Co., Ltd.) washed with alkali at a pitch of 500 ⁇ m.
- ASA 100 non-alkali glass
- the diameter of the droplet on the alkali-free glass 10 minutes after the coating was measured, and “ ⁇ ” when the droplet diameter was 150 ⁇ m or more, and “when the droplet diameter was 50 ⁇ m or more and less than 150 ⁇ m” “ ⁇ ”, the case where the diameter of the droplet was less than 50 ⁇ m was evaluated as “ ⁇ ” and the wet spreading property was evaluated.
- the peeling was 5% or less, “ ⁇ ”, when the peeling was more than 5% and 35% or less, “ ⁇ ”, and the peeling was more than 35% and 65% or less.
- “ ⁇ ” the case where peeling exceeded 65% was evaluated as “x”, and the adhesion to the inorganic material film was evaluated.
- this substrate is fixed to the substrate folder of the vacuum evaporation apparatus, and 200 mg of N, N′-di (1-naphthyl) -N, N′-diphenylbenzidine ( ⁇ -NPD) is added to the unglazed crucible.
- 200 mg of tris (8-quinolinolato) aluminum (Alq 3 ) was put in the crucible, and the pressure in the vacuum chamber was reduced to 1 ⁇ 10 ⁇ 4 Pa. Thereafter, the crucible containing ⁇ -NPD was heated, and ⁇ -NPD was deposited on the substrate at a deposition rate of 15 s / s to form a 600 ⁇ ⁇ hole transport layer.
- the crucible containing Alq 3 was heated to form an organic light emitting material layer having a thickness of 600 ⁇ at a deposition rate of 15 ⁇ / s.
- the substrate on which the hole transport layer and the organic light-emitting material layer are formed is transferred to another vacuum vapor deposition apparatus.
- 1.0 g was added.
- the inside of the vapor deposition unit of the vacuum vapor deposition apparatus is depressurized to 2 ⁇ 10 ⁇ 4 Pa to form a lithium fluoride film with a thickness of 5 mm at a deposition rate of 0.2 kg / s, and then aluminum with a film thickness of 1000 mm at a rate of 20 kg / s. did.
- the inside of the vapor deposition unit was returned to normal pressure with nitrogen, and the substrate on which the laminate having the organic light emitting material layer of 10 mm ⁇ 10 mm was arranged was taken out.
- a mask having an opening of 13 mm ⁇ 13 mm is installed so as to cover the entire laminated body of the substrate on which the obtained laminated body is arranged, and inorganic by plasma CVD method.
- a material film A was formed.
- SiH 4 gas and nitrogen gas are used as source gases, the flow rates of each are SiH 4 gas 10 sccm, nitrogen gas 200 sccm, RF power 10 W (frequency 2.45 GHz), chamber temperature 100 ° C., chamber The test was performed under the condition that the internal pressure was 0.9 Torr.
- the formed inorganic material film A had a thickness of about 1 ⁇ m.
- the sealing agent for organic EL display elements which can obtain the organic EL display element which is excellent in inkjet applicability
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Abstract
Description
有機発光材料層内への水分の浸入を防止するための方法として、特許文献2には、無機材料膜と樹脂膜とを交互に蒸着する方法が開示されており、特許文献3や特許文献4には、無機材料膜上に樹脂膜を形成する方法が開示されている。 In the method of sealing with a silicon nitride film disclosed in Patent Document 1, organic light emission occurs when a silicon nitride film is formed due to unevenness on the surface of the organic EL display element, adhesion of foreign matters, generation of cracks due to internal stress, or the like. The material layer or electrode may not be completely covered. If the coating with the silicon nitride film is incomplete, moisture will enter the organic light emitting material layer through the silicon nitride film.
As a method for preventing moisture from entering into the organic light emitting material layer, Patent Document 2 discloses a method of alternately depositing an inorganic material film and a resin film. Patent Document 3 and Patent Document 4 Discloses a method of forming a resin film on an inorganic material film.
本発明2は、重合性化合物と重合開始剤とを含有する有機EL表示素子用封止剤であって、上記重合性化合物は、単官能オキセタン化合物と多官能オキセタン化合物とを含有し、上記重合性化合物100重量部中における、上記単官能オキセタン化合物の含有量が20重量部以上35重量部以下であり、かつ、上記多官能オキセタン化合物の含有量が25重量部以上40重量部以下であり、インクジェット法による塗布に用いられる有機EL表示素子用封止剤である。
以下に本発明を詳述する。なお、本発明1の有機EL表示素子用封止剤と本発明2の有機EL表示素子用封止剤とに共通する事項については、「本発明の有機EL表示素子用封止剤」として記載する。 The present invention 1 is an organic EL display device sealing agent containing a polymerizable compound and a polymerization initiator, wherein the polymerizable compound contains a monofunctional oxetane compound and a polyfunctional oxetane compound, and the polymerization In 100 parts by weight of the functional compound, the content of the monofunctional oxetane compound is 20 to 35 parts by weight, and the content of the polyfunctional oxetane compound is 25 to 40 parts by weight, The sealant for organic EL display elements has a viscosity at 25 ° C. of 80 mPa · s or less and a surface tension at 25 ° C. of 15 mN / m or more and 35 mN / m or less.
Invention 2 is a sealant for an organic EL display device containing a polymerizable compound and a polymerization initiator, wherein the polymerizable compound contains a monofunctional oxetane compound and a polyfunctional oxetane compound, and the polymerization In 100 parts by weight of the functional compound, the content of the monofunctional oxetane compound is 20 to 35 parts by weight, and the content of the polyfunctional oxetane compound is 25 to 40 parts by weight, It is the sealing agent for organic EL display elements used for application | coating by the inkjet method.
The present invention is described in detail below. In addition, about the matter common to the sealing agent for organic EL display elements of this invention 1 and the sealing agent for organic EL display elements of this invention 2, it describes as "the sealing agent for organic EL display elements of this invention". To do.
上記重合性化合物は、単官能オキセタン化合物と多官能オキセタン化合物とを含有する。
上記単官能オキセタン化合物と上記多官能オキセタン化合物とをそれぞれ後述する含有量となるようにして用いることにより、本発明の有機EL表示素子用封止剤は、低アウトガス性及び無機材料膜に対する密着性に優れるものとなる。 The sealing agent for organic EL display elements of the present invention contains a polymerizable compound.
The polymerizable compound contains a monofunctional oxetane compound and a polyfunctional oxetane compound.
By using the monofunctional oxetane compound and the polyfunctional oxetane compound so as to have contents described later, the sealing agent for organic EL display elements of the present invention has low outgassing property and adhesion to an inorganic material film. It will be excellent.
上記シクロアルケンオキサイド型脂環式エポキシ化合物を含有することにより、得られる有機EL表示素子用封止剤が低アウトガス性及び硬化物のバリア性(透湿防止性)により優れるものとなる。
また、上記シクロアルケンオキサイド型脂環式エポキシ化合物を含有することにより、熱や光による封止剤の着色が起こりにくく、封止剤の吸光によるEL発光の損失や色調の変化を小さくできる。
なお、本明細書において、上記「シクロアルケンオキサイド型脂環式エポキシ化合物」は、例えば、下記式(1)に表されるような、シクロアルケンの炭素-炭素二重結合がエポキシ化した構造(以下、「シクロアルケンオキサイド骨格」ともいう)を有する化合物を意味する。 The polymerizable compound preferably contains a cycloalkene oxide type alicyclic epoxy compound.
By containing the said cycloalkene oxide type alicyclic epoxy compound, the sealing agent for organic EL display elements obtained will be excellent in low outgassing property and barrier property (moisture permeability prevention property) of hardened | cured material.
Moreover, by containing the said cycloalkene oxide type alicyclic epoxy compound, coloring of the sealing agent by heat or light hardly occurs, and loss of EL emission or change in color tone due to absorption of the sealing agent can be reduced.
In the present specification, the “cycloalkene oxide type alicyclic epoxy compound” is, for example, a structure in which a carbon-carbon double bond of cycloalkene is epoxidized as represented by the following formula (1) ( Hereinafter, it means a compound having a “cycloalkene oxide skeleton”.
なお、上記シクロアルケンオキサイド型脂環式エポキシ化合物のエポキシ基当量は、シクロアルケンオキサイド型脂環式エポキシ化合物中に含まれるエポキシ基1mol当たりのシクロアルケンオキサイド型脂環式エポキシ化合物の重量(g)を意味する。 The preferable lower limit of the epoxy group equivalent of the cycloalkene oxide type alicyclic epoxy compound is 50 g / mol, and the preferable upper limit is 400 g / mol. When the epoxy group equivalent of the cycloalkene oxide type alicyclic epoxy compound is within this range, the cured product of the obtained sealing agent for organic EL display elements suppresses the occurrence of cracks due to heating or deformation, and the barrier. It becomes more excellent by the property. The more preferable lower limit of the epoxy group equivalent of the cycloalkene oxide type alicyclic epoxy compound is 70 g / mol, and the more preferable upper limit is 300 g / mol.
In addition, the epoxy group equivalent of the said cycloalkene oxide type alicyclic epoxy compound is the weight (g) of cycloalkene oxide type alicyclic epoxy compound per 1 mol of epoxy groups contained in the cycloalkene oxide type alicyclic epoxy compound. Means.
なお、上記シクロアルケンオキサイド型脂環式エポキシ化合物の分子量は、分子構造が特定される化合物については、構造式から求められる分子量であるが、重合度の分布が広い化合物及び変性部位が不特定な化合物については、重量平均分子量を用いて表す場合がある。本明細書において、上記「重量平均分子量」は、ゲルパーミエーションクロマトグラフィー(GPC)で測定を行い、ポリスチレン換算により求められる値である。GPCによってポリスチレン換算による重量平均分子量を測定する際に用いるカラムとしては、例えば、Shodex LF-804(昭和電工社製)等が挙げられる。 The preferable lower limit of the molecular weight of the cycloalkene oxide type alicyclic epoxy compound is 150, and the preferable upper limit is 7000. When the molecular weight of the cycloalkene oxide type alicyclic epoxy compound is within this range, the resulting organic EL display element sealant is more excellent in the barrier properties of the cured product while suppressing generation of outgas. The more preferable lower limit of the molecular weight of the cycloalkene oxide type alicyclic epoxy compound is 200, the more preferable upper limit is 5000, the still more preferable lower limit is 250, and the still more preferable upper limit is 1000.
The molecular weight of the cycloalkene oxide type alicyclic epoxy compound is the molecular weight obtained from the structural formula for the compound whose molecular structure is specified, but the compound having a wide distribution of polymerization degree and the modified site are not specified. About a compound, it may represent using a weight average molecular weight. In the present specification, the above “weight average molecular weight” is a value determined by polystyrene conversion after measurement by gel permeation chromatography (GPC). Examples of the column used when measuring the weight average molecular weight in terms of polystyrene by GPC include Shodex LF-804 (manufactured by Showa Denko).
上記アルキルポリオール型エポキシ化合物を含有することにより、得られる有機EL表示素子用封止剤が密着性により優れるものとなる。 The polymerizable compound preferably contains an alkyl polyol type epoxy compound.
By containing the said alkyl polyol type epoxy compound, the sealing agent for organic EL display elements obtained becomes a thing excellent in adhesiveness.
上記その他の重合性化合物としては、上記シクロアルケンオキサイド型脂環式エポキシ化合物及び上記アルキルポリオール型エポキシ化合物以外のその他のエポキシ化合物や、ビニルエーテル化合物等が挙げられる。 The polymerizable compound is within the range not impairing the object of the present invention, and other than the monofunctional oxetane compound, the polyfunctional oxetane compound, the cycloalkene oxide type alicyclic epoxy compound, and the alkyl polyol type epoxy compound. The polymerizable compound may be contained.
Examples of the other polymerizable compounds include other epoxy compounds other than the cycloalkene oxide type alicyclic epoxy compound and the alkyl polyol type epoxy compound, vinyl ether compounds, and the like.
上記重合開始剤としては光カチオン重合開始剤や熱カチオン重合開始剤が好適に用いられる。 The sealing agent for organic EL display elements of the present invention contains a polymerization initiator.
As the polymerization initiator, a photocationic polymerization initiator or a thermal cationic polymerization initiator is preferably used.
上記イオン性光酸発生型の光カチオン重合開始剤としては、例えば、上記アニオン部分を有する、芳香族スルホニウム塩、芳香族ヨードニウム塩、芳香族ジアゾニウム塩、芳香族アンモニウム塩、(2,4-シクロペンタジエン-1-イル)((1-メチルエチル)ベンゼン)-Fe塩等が挙げられる。 Examples of the anion portion of the ionic photoacid-generating photocationic polymerization initiator include an anion portion of BF 4 − , PF 6 − , SbF 6 − , or (BX 4 ) − (where X is at least And a phenyl group substituted with two or more fluorine or trifluoromethyl groups).
Examples of the ionic photoacid-generating photocationic polymerization initiator include aromatic sulfonium salts, aromatic iodonium salts, aromatic diazonium salts, aromatic ammonium salts having the above anion moiety, and (2,4-cyclohexane). And pentadien-1-yl) ((1-methylethyl) benzene) -Fe salt.
上記みどり化学社製の光カチオン重合開始剤としては、例えば、DTS-200等が挙げられる。
上記ユニオンカーバイド社製の光カチオン重合開始剤としては、例えば、UVI6990、UVI6974等が挙げられる。
上記ADEKA社製の光カチオン重合開始剤としては、例えば、SP-150、SP-170等が挙げられる。
上記3M社製の光カチオン重合開始剤としては、例えば、FC-508、FC-512等が挙げられる。
上記BASF社製の光カチオン重合開始剤としては、例えば、IRGACURE261、IRGACURE290等が挙げられる。
上記ローディア社製の光カチオン重合開始剤としては、例えば、PI2074等が挙げられる。 Examples of commercially available photocationic polymerization initiators include, for example, a photocationic polymerization initiator manufactured by Midori Chemical Co., a photocationic polymerization initiator manufactured by Union Carbide, a photocationic polymerization initiator manufactured by ADEKA, Examples thereof include a photocationic polymerization initiator manufactured by 3M, a photocationic polymerization initiator manufactured by BASF, and a photocationic polymerization initiator manufactured by Rhodia.
Examples of the photocationic polymerization initiator manufactured by Midori Chemical Co., Ltd. include DTS-200.
Examples of the cationic photopolymerization initiator manufactured by Union Carbide include UVI6990, UVI6974, and the like.
Examples of the photocation polymerization initiator manufactured by ADEKA include SP-150 and SP-170.
Examples of the cationic photopolymerization initiator manufactured by 3M include FC-508, FC-512, and the like.
Examples of the cationic photopolymerization initiator manufactured by BASF include IRGACURE261, IRGACURE290, and the like.
Examples of the photocationic polymerization initiator manufactured by Rhodia include PI 2074.
上記三新化学工業社製の熱カチオン重合開始剤としては、例えば、サンエイドSI-60、サンエイドSI-80、サンエイドSI-B3、サンエイドSI-B3A、サンエイドSI-B4等が挙げられる。
上記King Industries社製の熱カチオン重合開始剤としては、例えば、CXC1612、CXC1821等が挙げられる。 Examples of commercially available thermal cationic polymerization initiators include thermal cationic polymerization initiators manufactured by Sanshin Chemical Industry, thermal cationic polymerization initiators manufactured by King Industries, and the like.
Examples of the thermal cationic polymerization initiator manufactured by Sanshin Chemical Industry Co., Ltd. include Sun-Aid SI-60, Sun-Aid SI-80, Sun-Aid SI-B3, Sun-Aid SI-B3A, and Sun-Aid SI-B4.
Examples of the thermal cationic polymerization initiator manufactured by King Industries include CXC1612 and CXC1821.
上記チオキサントン化合物としては、例えば、2,4-ジエチルチオキサントン等が挙げられる。 Examples of the sensitizer include thioxanthone compounds, 2,2-dimethoxy-1,2-diphenylethane-1-one, benzophenone, 2,4-dichlorobenzophenone, methyl o-benzoylbenzoate, 4,4 ′ -Bis (dimethylamino) benzophenone, 4-benzoyl-4'-methyldiphenyl sulfide and the like.
Examples of the thioxanthone compound include 2,4-diethylthioxanthone.
上記表面改質剤としては、例えば、界面活性剤やレベリング剤等が挙げられる。 The sealing agent for organic EL display elements of the present invention may further contain a surface modifier as long as the object of the present invention is not impaired. By containing the surface modifier, the flatness of the coating film can be imparted to the organic EL display element sealant of the present invention.
Examples of the surface modifier include surfactants and leveling agents.
上記表面改質剤のうち市販されているものとしては、例えば、BYK-340、BYK-345(いずれもビックケミー・ジャパン社製)、サーフロンS-611(AGCセイミケミカル社製)等が挙げられる。 Examples of the surface modifier include silicone-based and fluorine-based ones.
Examples of commercially available surface modifiers include BYK-340, BYK-345 (both manufactured by Big Chemie Japan) and Surflon S-611 (manufactured by AGC Seimi Chemical).
また、本発明1の有機EL表示素子用封止剤の粘度の好ましい下限は5mPa・sである。
なお、本明細書において上記粘度は、E型粘度計を用いて、25℃、100rpmの条件で測定される値を意味する。 The sealing agent for organic EL display elements of the present invention 1 has an upper limit of viscosity at 25 ° C. of 80 mPa · s. By the said viscosity being 80 mPa * s or less, the sealing agent for organic EL display elements of this invention 1 is excellent in inkjet applicability | paintability. The upper limit with the preferable viscosity of the sealing agent for organic EL display elements of this invention 1 is 60 mPa * s, and a more preferable upper limit is 20 mPa * s.
Moreover, the minimum with a preferable viscosity of the sealing agent for organic EL display elements of this invention 1 is 5 mPa * s.
In addition, the said viscosity in this specification means the value measured on 25 degreeC and 100 rpm conditions using an E-type viscosity meter.
また、本発明2の有機EL表示素子用封止剤の粘度の好ましい下限は5mPa・sである。 As for the sealing agent for organic EL display elements of this invention 2, the preferable upper limit of the viscosity in 25 degreeC is 80 mPa * s. By the said viscosity being 80 mPa * s or less, the sealing agent for organic EL display elements of this invention 2 becomes more excellent by inkjet applicability | paintability. The more preferable upper limit of the viscosity of the sealing agent for organic EL display elements of the present invention 2 is 60 mPa · s, and the more preferable upper limit is 20 mPa · s.
Moreover, the minimum with a preferable viscosity of the sealing agent for organic EL display elements of this invention 2 is 5 mPa * s.
なお、上記表面張力は、25℃において動的濡れ性試験機により測定することができる。 The sealing agent for organic EL display elements of the present invention 1 has a lower limit of surface tension at 25 ° C. of 15 mN / m and an upper limit of 35 mN / m. When the surface tension is within this range, the organic EL display element sealant of the first aspect of the invention has excellent ink jet coating properties. The preferable lower limit of the surface tension of the sealant for organic EL display elements of the present invention 1 is 20 mN / m, the preferable upper limit is 30 mN / m, the more preferable lower limit is 22 mN / m, and the more preferable upper limit is 28 mN / m.
The surface tension can be measured with a dynamic wettability tester at 25 ° C.
上記全光線透過率は、例えば、AUTOMATIC HAZE METER MODEL TC-III DPK(東京電色社製)等の分光計を用いて測定することができる。また、上記光線透過率、並びに、後述する透湿度及び含水率の測定に用いる硬化物は、例えば、LEDランプ等の光源を用いて波長365nmの紫外線を3000mJ/cm2照射することにより得ることができる。 The preferable lower limit of the total light transmittance of light at a wavelength of 380 to 800 nm of the cured product of the encapsulant for organic EL display elements of the present invention is 80%. When the total light transmittance is 80% or more, the obtained organic EL display element has superior optical characteristics. A more preferable lower limit of the total light transmittance is 85%.
The total light transmittance can be measured using a spectrometer such as AUTOMATIC HAZE METER MODEL TC-III DPK (manufactured by Tokyo Denshoku). Moreover, the hardened | cured material used for the measurement of the said light transmittance and the water vapor transmission rate and moisture content mentioned later can be obtained by irradiating 3000 mJ / cm < 2 > of ultraviolet rays with a wavelength of 365 nm using light sources, such as an LED lamp, for example. it can.
上記紫外線を照射する光源としては、例えば、キセノンランプ、カーボンアークランプ等、従来公知の光源を用いることができる。 In the sealing agent for organic EL display elements of the present invention, the transmittance at 400 nm after irradiating the cured product with ultraviolet rays for 100 hours is preferably 85% or more at an optical path length of 20 μm. When the transmittance after irradiating the ultraviolet rays for 100 hours is 85% or more, the transparency is high, the loss of light emission is small, and the color reproducibility is excellent. A more preferable lower limit of the transmittance after irradiation with the ultraviolet rays for 100 hours is 90%, and a more preferable lower limit is 95%.
As the light source for irradiating the ultraviolet rays, a conventionally known light source such as a xenon lamp or a carbon arc lamp can be used.
上記含水率の測定方法としては、例えば、JIS K 7251に準拠してカールフィッシャー法により求める方法や、JIS K 7209-2に準拠して吸水後の重量増分を求める等の方法が挙げられる。 In the encapsulant for organic EL display elements of the present invention, the moisture content of the cured product is preferably less than 0.5% when the cured product is exposed to an environment of 85 ° C. and 85% RH for 24 hours. When the moisture content of the cured product is less than 0.5%, the effect of preventing the deterioration of the organic light emitting material layer due to moisture in the cured product is excellent, and the obtained organic EL display element is excellent in reliability. It becomes. A more preferable upper limit of the moisture content of the cured product is 0.3%.
Examples of the method for measuring the moisture content include a method of obtaining by a Karl Fischer method in accordance with JIS K 7251, and a method of obtaining a weight increment after water absorption in accordance with JIS K 7209-2.
これらの光源は、上記光カチオン重合開始剤の吸収波長に合わせて適宜選択される。 Examples of the light source used for the light irradiation include a low pressure mercury lamp, a medium pressure mercury lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, an excimer laser, a chemical lamp, a black light lamp, a microwave excitation mercury lamp, a metal halide lamp, a sodium lamp, a halogen lamp, and a xenon. A lamp, an LED lamp, a fluorescent lamp, sunlight, an electron beam irradiation apparatus, etc. are mentioned. These light sources may be used independently and 2 or more types may be used together.
These light sources are appropriately selected according to the absorption wavelength of the photocationic polymerization initiator.
上記無機材料膜を構成する無機材料としては、従来公知のものを用いることができ、例えば、窒化珪素(SiNx)や酸化珪素(SiOx)等が挙げられる。上記無機材料膜は、1層からなるものであってもよく、複数種の層を積層したものであってもよい。また、上記無機材料膜と本発明の有機EL表示素子用封止剤からなる樹脂膜とを、交互に繰り返して上記積層体を被覆してもよい。 The cured product obtained by the step of curing the organic EL display element sealing agent by light irradiation and / or heating may be further coated with an inorganic material film.
As the inorganic material forming the inorganic material layer can be a conventionally known, for example, silicon nitride (SiN x), silicon oxide (SiO x), and the like. The inorganic material film may be a single layer or may be a laminate of a plurality of types of layers. Moreover, you may coat | cover the said laminated body by repeating alternately the said inorganic material film | membrane and the resin film which consists of the sealing agent for organic EL display elements of this invention.
本発明の有機EL表示素子用封止剤を塗布する基材(以下、「一方の基材」ともいう)は、有機発光材料層を有する積層体の形成されている基材であってもよく、該積層体の形成されていない基材であってもよい。
上記一方の基材が上記積層体の形成されていない基材である場合、上記他方の基材を貼り合わせた際に、上記積層体を外気から保護できるように上記一方の基材に本発明の有機EL表示素子用封止剤を塗布すればよい。即ち、他方の基材を貼り合わせた際に上記積層体の位置となる場所に全面的に塗布するか、又は、他方の基材を貼り合わせた際に上記積層体の位置となる場所が完全に収まる形状に、閉じたパターンの封止剤部を形成してもよい。 The method for producing the organic EL display element comprises a step of bonding a base material (hereinafter also referred to as “one base material”) coated with the organic EL display element sealing agent of the present invention and the other base material. You may have.
The substrate on which the sealing agent for organic EL display elements of the present invention is applied (hereinafter also referred to as “one substrate”) may be a substrate on which a laminate having an organic light emitting material layer is formed. A base material on which the laminate is not formed may be used.
When the one substrate is a substrate on which the laminate is not formed, the present invention is applied to the one substrate so that the laminate can be protected from the outside air when the other substrate is bonded. What is necessary is just to apply | coat the sealing agent for organic EL display elements. That is, apply the entire surface to the location of the laminate when the other substrate is bonded, or the location of the laminate is complete when the other substrate is bonded. The sealing agent portion having a closed pattern may be formed in a shape that fits in the shape.
上記有機EL表示素子用封止剤を光照射及び/又は加熱により硬化させる工程を、上記一方の基材と上記他方の基材とを貼り合わせる工程の前に行なう場合、本発明の有機EL表示素子用封止剤は、光照射及び/又は加熱してから硬化反応が進行して接着ができなくなるまでの可使時間が1分以上であることが好ましい。上記可使時間が1分以上であることにより、上記一方の基材と上記他方の基材とを貼り合わせる前に硬化が進行し過ぎることなく、より高い接着強度を得ることができる。 The step of curing the organic EL display element sealant by light irradiation and / or heating may be performed before the step of bonding the one base material and the other base material, You may perform after the process of bonding a base material and said other base material.
When the step of curing the organic EL display element sealant by light irradiation and / or heating is performed before the step of bonding the one base material and the other base material, the organic EL display of the present invention. The device sealant preferably has a pot life of 1 minute or longer after irradiation with light and / or heating until the curing reaction proceeds and adhesion becomes impossible. When the pot life is 1 minute or longer, higher adhesion strength can be obtained without excessive curing before the one base material and the other base material are bonded together.
上記減圧雰囲気下の真空度の好ましい下限は0.01kPa、好ましい上限は10kPaである。上記減圧雰囲気下の真空度がこの範囲であることにより、真空装置の気密性や真空ポンプの能力から真空状態を達成するのに長時間を費やすことなく、上記一方の基材と上記他方の基材とを貼り合わせる際の本発明の有機EL表示素子用封止剤中の気泡をより効率的に除去することができる。 In the step of bonding the one base material and the other base material, a method of bonding the one base material and the other base material is not particularly limited, but it is preferable to bond them in a reduced-pressure atmosphere.
The preferable lower limit of the degree of vacuum in the reduced-pressure atmosphere is 0.01 kPa, and the preferable upper limit is 10 kPa. When the degree of vacuum in the reduced-pressure atmosphere is within this range, the one base material and the other base material are not spent for a long time to achieve a vacuum state due to the airtightness of the vacuum device and the ability of the vacuum pump. Bubbles in the sealing agent for organic EL display elements of the present invention when the material is bonded can be more efficiently removed.
表1~3に記載された配合比に従い、各材料を、ホモディスパー型撹拌混合機(プライミクス社製、「ホモディスパーL型」)を用い、撹拌速度3000rpmで均一に撹拌混合することにより、実施例1~15、比較例1~4の各有機EL表示素子用封止剤を作製した。
実施例及び比較例で得られた各有機EL表示素子用封止剤について、E型粘度計(東機産業社製、「VISCOMETER TV-22」)を用いて、25℃、100rpmの条件において測定した粘度、及び、25℃において動的濡れ性試験機(レスカ社製、「WET-6100型」)により測定した表面張力を表1~3に示した。 (Examples 1 to 15, Comparative Examples 1 to 4)
According to the blending ratios described in Tables 1 to 3, each material was stirred and mixed uniformly at a stirring speed of 3000 rpm using a homodisper type stirring mixer (Primix, “Homodisper L type”). Sealants for organic EL display elements of Examples 1 to 15 and Comparative Examples 1 to 4 were prepared.
About each sealing agent for organic EL display elements obtained in Examples and Comparative Examples, measurement was performed using an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., “VISCOMETER TV-22”) at 25 ° C. and 100 rpm. Tables 1 to 3 show the measured viscosity and the surface tension measured at 25 ° C. using a dynamic wettability tester (Reska, “WET-6100”).
実施例及び比較例で得られた各有機EL表示素子用封止剤について以下の評価を行った。結果を表1~3に示した。 <Evaluation>
The following evaluation was performed about each sealing agent for organic EL display elements obtained by the Example and the comparative example. The results are shown in Tables 1-3.
(1-1)インクジェット吐出性
実施例及び比較例で得られた各有機EL表示素子用封止剤を、インクジェット吐出装置(マイクロジェット社製、「NanoPrinter500」)を用いて、30ピコリットルの液滴量にて、アルカリ洗浄した無アルカリガラス(旭硝子社製、「AN100」)上に、5m/秒の速度にて500μmピッチで1000滴塗布した。
塗布できなかった液滴の数が0個であった場合を「◎」、塗布できなかった液滴の数が1個以上5個未満であった場合を「○」、塗布できなかった液滴の数が5個以上20個未満であった場合を「△」、塗布できなかった液滴の数が20個以上であった場合を「×」としてインクジェット吐出性を評価した。 (1) Inkjet applicability (1-1) Inkjet ejection properties Each of the organic EL display element sealants obtained in Examples and Comparative Examples was used with an inkjet ejection device (“NanoPrinter500” manufactured by Microjet Co., Ltd.). Then, 1000 drops were applied at a speed of 5 m / second at a pitch of 500 μm on alkali-washed non-alkali glass (“AN100” manufactured by Asahi Glass Co., Ltd.) with a drop volume of 30 picoliters.
When the number of droplets that could not be applied was 0, “0”, when the number of droplets that could not be applied was 1 or more and less than 5, “○”, droplets that could not be applied The ink jetting property was evaluated as “Δ” when the number of droplets was 5 or more and less than 20, and “X” when the number of droplets that could not be applied was 20 or more.
実施例及び比較例で得られた各有機EL表示素子用封止剤を、インクジェット吐出装置(マイクロジェット社製、「NanoPrinter500」)を用いて、30ピコリットルの液滴量にて、アルカリ洗浄した無アルカリガラス(旭硝子社製、「AN100」)上に、5m/秒の速度にて500μmピッチで1000滴塗布した。塗布から10分後の無アルカリガラス上の液滴の直径を測定し、液滴の直径が150μm以上であった場合を「◎」、液滴の直径が50μm以上150μm未満であった場合を「○」、液滴の直径が50μm未満であった場合を「×」として濡れ広がり性を評価した。 (1-2) Wetting and spreading property Each of the sealing agents for organic EL display elements obtained in the examples and comparative examples is a liquid of 30 picoliters using an inkjet discharge device (“NanoPrinter500” manufactured by Microjet). With a drop amount, 1000 drops were applied at a speed of 5 m / sec on a non-alkali glass (ASA 100, manufactured by Asahi Glass Co., Ltd.) washed with alkali at a pitch of 500 μm. The diameter of the droplet on the alkali-free glass 10 minutes after the coating was measured, and “◎” when the droplet diameter was 150 μm or more, and “when the droplet diameter was 50 μm or more and less than 150 μm” “○”, the case where the diameter of the droplet was less than 50 μm was evaluated as “×” and the wet spreading property was evaluated.
実施例及び比較例で得られた各有機EL表示素子用封止剤の硬化物の加熱時に発生するアウトガスを以下に示すヘッドスペース法によるガスクロマトグラフにより測定した。
まず、各有機EL表示素子用封止剤100mgをアプリケーターにて300μmの厚さに塗工した後に、LEDランプにて波長365nmの紫外線を3000mJ/cm2照射して封止剤を硬化させた。次いで、得られた封止剤硬化物をヘッドスペース用バイアルに入れてバイアルを封止し、100℃で30分間加熱して、ヘッドスペース法により発生ガスを測定した。
発生したガスが300ppm未満であった場合を「◎」、300ppm以上500ppm未満であった場合を「○」、500ppm以上であった場合を「×」として低アウトガス性を評価した。 (2) Low outgassing property Outgas generated during heating of the cured product of the sealing agent for organic EL display elements obtained in the examples and comparative examples was measured by a gas chromatograph by the headspace method shown below.
First, 100 mg of each organic EL display element sealant was applied to a thickness of 300 μm with an applicator, and then the UV light with a wavelength of 365 nm was irradiated with 3000 mJ / cm 2 with an LED lamp to cure the sealant. Next, the obtained sealant cured product was put in a headspace vial, the vial was sealed, heated at 100 ° C. for 30 minutes, and the generated gas was measured by the headspace method.
The case where the generated gas was less than 300 ppm was evaluated as “◎”, the case where it was 300 ppm or more and less than 500 ppm as “◯”, and the case where it was 500 ppm or more as “x”, and the low outgassing property was evaluated.
膜厚300nmの窒化珪素膜が予め製膜されたガラス上に、実施例及び比較例で得られた各有機EL表示素子用封止剤を、スピンコーターを用いて10μmの厚みに塗布した。次いで、LEDランプにて波長365nmの紫外線を3000mJ/cm2照射し、更に100℃で30分間加熱して、有機EL表示素子用封止剤を硬化させ、樹脂膜を得た。
形成した樹脂膜に対しJIS K 5600-5-6に従い、切込み間隔1mmのクロスカット試験を行った。クロスカット試験を行った際の、剥がれが5%以下であった場合を「◎」、剥がれが5%を超え35%以下であった場合を「○」、剥がれが35%を超え65%以下であった場合を「△」、剥がれが65%を超えた場合を「×」として無機材料膜に対する密着性を評価した。 (3) Adhesiveness to inorganic material film Each glass EL device sealing agent obtained in Examples and Comparative Examples is formed on a glass on which a silicon nitride film having a thickness of 300 nm is formed in advance using a spin coater. To a thickness of 10 μm. Next, ultraviolet light having a wavelength of 365 nm was irradiated with an LED lamp at 3000 mJ / cm 2 and further heated at 100 ° C. for 30 minutes to cure the organic EL display element sealant to obtain a resin film.
A cross-cut test with a cut interval of 1 mm was performed on the formed resin film in accordance with JIS K 5600-5-6. When the cross-cut test was performed, the peeling was 5% or less, “◎”, when the peeling was more than 5% and 35% or less, “◯”, and the peeling was more than 35% and 65% or less. In the case of “Δ”, the case where peeling exceeded 65% was evaluated as “x”, and the adhesion to the inorganic material film was evaluated.
実施例及び比較例で得られた各有機EL表示素子用封止剤を、スピンコーターを用いてガラス上に塗布した。次いで、LEDランプにて波長365nmの紫外線を3000mJ/cm2照射して封止剤を硬化させ、厚さ10μmの試験片を作製した。得られた試験片について、分光計(東京電色社製、AUTOMATIC HAZE METER MODEL TC-III DPK)を用いて、波長380~800nmにおける光のヘイズ値(曇価)を測定した。ヘイズ値が、0.3%以下であった場合を「◎」、0.3%を超え1%以下であった場合を「○」、1%を超えた場合を「×」として透明性を評価した。 (4) Transparency Each sealing agent for organic EL display elements obtained in Examples and Comparative Examples was applied on glass using a spin coater. Next, ultraviolet rays having a wavelength of 365 nm were irradiated with an LED lamp at 3000 mJ / cm 2 to cure the sealant, and a test piece having a thickness of 10 μm was produced. About the obtained test piece, the haze value (cloudiness value) of light at a wavelength of 380 to 800 nm was measured using a spectrometer (manufactured by Tokyo Denshoku Co., Ltd., AUTOMATIC HAZE METER MODEL TC-III DPK). When the haze value is 0.3% or less, “◎”, when it exceeds 0.3% and 1% or less, “◯”, when it exceeds 1%, “×”, and transparency. evaluated.
(5-1)有機発光材料層を有する積層体が配置された基板の作製
ガラス基板(長さ25mm、幅25mm、厚さ0.7mm)にITO電極を1000Åの厚さで成膜したものを基板とした。上記基板をアセトン、アルカリ水溶液、イオン交換水、イソプロピルアルコールにてそれぞれ15分間超音波洗浄した後、煮沸させたイソプロピルアルコールにて10分間洗浄し、更に、UV-オゾンクリーナ(日本レーザー電子社製、「NL-UV253」)にて直前処理を行った。
次に、この基板を真空蒸着装置の基板フォルダに固定し、素焼きの坩堝にN,N’-ジ(1-ナフチル)-N,N’-ジフェニルベンジジン(α-NPD)を200mg、別の素焼き坩堝にトリス(8-キノリノラト)アルミニウム(Alq3)を200mg入れ、真空チャンバー内を、1×10-4Paまで減圧した。その後、α-NPDの入った坩堝を加熱し、α-NPDを蒸着速度15Å/sで基板に堆積させ、膜厚600Åの正孔輸送層を成膜した。次いで、Alq3の入った坩堝を加熱し、15Å/sの蒸着速度で膜厚600Åの有機発光材料層を成膜した。その後、正孔輸送層及び有機発光材料層が形成された基板を別の真空蒸着装置に移し、この真空蒸着装置内のタングステン製抵抗加熱ボートにフッ化リチウム200mg、別のタングステン製ボートにアルミニウム線1.0gを入れた。その後、真空蒸着装置の蒸着器内を2×10-4Paまで減圧してフッ化リチウムを0.2Å/sの蒸着速度で5Å成膜した後、アルミニウムを20Å/sの速度で1000Å成膜した。窒素により蒸着器内を常圧に戻し、10mm×10mmの有機発光材料層を有する積層体が配置された基板を取り出した。 (5) Reliability of organic EL display element (5-1) Fabrication of a substrate on which a laminate having an organic light emitting material layer is disposed An ITO electrode is placed on a glass substrate (length 25 mm, width 25 mm, thickness 0.7 mm). A substrate having a thickness of 1000 mm was used as a substrate. The substrate was ultrasonically washed with acetone, an aqueous alkali solution, ion-exchanged water, and isopropyl alcohol for 15 minutes, respectively, then washed with boiled isopropyl alcohol for 10 minutes, and a UV-ozone cleaner (manufactured by Nippon Laser Electronics Co., Ltd.). The last treatment was performed with “NL-UV253”).
Next, this substrate is fixed to the substrate folder of the vacuum evaporation apparatus, and 200 mg of N, N′-di (1-naphthyl) -N, N′-diphenylbenzidine (α-NPD) is added to the unglazed crucible. 200 mg of tris (8-quinolinolato) aluminum (Alq 3 ) was put in the crucible, and the pressure in the vacuum chamber was reduced to 1 × 10 −4 Pa. Thereafter, the crucible containing α-NPD was heated, and α-NPD was deposited on the substrate at a deposition rate of 15 s / s to form a 600 正 孔 hole transport layer. Next, the crucible containing Alq 3 was heated to form an organic light emitting material layer having a thickness of 600 で at a deposition rate of 15 Å / s. Thereafter, the substrate on which the hole transport layer and the organic light-emitting material layer are formed is transferred to another vacuum vapor deposition apparatus. 1.0 g was added. After that, the inside of the vapor deposition unit of the vacuum vapor deposition apparatus is depressurized to 2 × 10 −4 Pa to form a lithium fluoride film with a thickness of 5 mm at a deposition rate of 0.2 kg / s, and then aluminum with a film thickness of 1000 mm at a rate of 20 kg / s. did. The inside of the vapor deposition unit was returned to normal pressure with nitrogen, and the substrate on which the laminate having the organic light emitting material layer of 10 mm × 10 mm was arranged was taken out.
得られた積層体が配置された基板の該積層体全体を覆うように、13mm×13mmの開口部を有するマスクを設置し、プラズマCVD法にて無機材料膜Aを形成した。
プラズマCVD法は、原料ガスとしてSiH4ガス及び窒素ガスを用い、各々の流量をSiH4ガス10sccm、窒素ガス200sccmとし、RFパワーを10W(周波数2.45GHz)、チャンバー内温度を100℃、チャンバー内圧力を0.9Torrとする条件で行った。
形成された無機材料膜Aの厚さは、約1μmであった。 (5-2) Coating with Inorganic Material Film A A mask having an opening of 13 mm × 13 mm is installed so as to cover the entire laminated body of the substrate on which the obtained laminated body is arranged, and inorganic by plasma CVD method. A material film A was formed.
In the plasma CVD method, SiH 4 gas and nitrogen gas are used as source gases, the flow rates of each are SiH 4 gas 10 sccm, nitrogen gas 200 sccm, RF power 10 W (frequency 2.45 GHz), chamber temperature 100 ° C., chamber The test was performed under the condition that the internal pressure was 0.9 Torr.
The formed inorganic material film A had a thickness of about 1 μm.
得られた基板に対し、実施例及び比較例で得られた各有機EL表示素子用封止剤を、インクジェット吐出装置(マイクロジェット社製、「NanoPrinter300」)を使用して基板にパターン塗布した。
その後、LEDランプを用いて波長365nmの紫外線を3000mJ/cm2照射して有機EL表示素子用封止剤を硬化させて樹脂保護膜を形成した。 (5-3) Formation of Resin Protective Film Each of the organic EL display element sealants obtained in Examples and Comparative Examples was applied to the obtained substrate using an inkjet discharge device (“NanoPrinter300” manufactured by Microjet Co., Ltd.). Was used to apply a pattern to the substrate.
Thereafter, an ultraviolet ray having a wavelength of 365 nm was irradiated with 3000 mJ / cm 2 using an LED lamp to cure the organic EL display element sealant to form a resin protective film.
樹脂保護膜を形成した後、該樹脂保護膜の全体を覆うように、12mm×12mmの開口部を有するマスクを設置し、プラズマCVD法にて無機材料膜Bを形成して有機EL表示素子を得た。
プラズマCVD法は、上記「(5-2)無機材料膜Aによる被覆」と同様の条件で行った。
形成された無機材料膜Bの厚さは、約1μmであった。 (5-4) After forming the covering resin protective film with the inorganic material film B, a mask having an opening of 12 mm × 12 mm is installed so as to cover the entire resin protective film, and the inorganic material is formed by plasma CVD. Film B was formed to obtain an organic EL display element.
The plasma CVD method was performed under the same conditions as in the above “(5-2) Coating with inorganic material film A”.
The formed inorganic material film B had a thickness of about 1 μm.
得られた有機EL表示素子を、温度85℃、湿度85%の環境下で100時間暴露した後、3Vの電圧を印加し、有機EL表示素子の発光状態(ダークスポット及び画素周辺消光の有無)を目視で観察した。ダークスポットや周辺消光が無く均一に発光した場合を「◎」、ダークスポットや周辺消光はないものの輝度に僅かな低下が認められた場合を「○」、ダークスポットや周辺消光が認められた場合を「△」、非発光部が著しく拡大した場合を「×」として有機EL表示素子の発光状態を評価した。 (5-5) Light-Emitting State of Organic EL Display Element The obtained organic EL display element was exposed for 100 hours in an environment of a temperature of 85 ° C. and a humidity of 85%, and then a voltage of 3 V was applied to The light emission state (the presence or absence of dark spots and pixel periphery quenching) was visually observed. "◎" when there is no dark spot or peripheral quenching, and "◎" when there is no dark spot or peripheral quenching, but "○" when there is a slight decrease in brightness, when dark spot or peripheral quenching is observed Was evaluated as “Δ” and the light emitting state of the organic EL display element was evaluated as “×” when the non-light emitting portion was significantly enlarged.
Claims (7)
- 重合性化合物と重合開始剤とを含有する有機EL表示素子用封止剤であって、
前記重合性化合物は、単官能オキセタン化合物と多官能オキセタン化合物とを含有し、
前記重合性化合物100重量部中における、前記単官能オキセタン化合物の含有量が20重量部以上35重量部以下であり、かつ、前記多官能オキセタン化合物の含有量が25重量部以上40重量部以下であり、
25℃における粘度が80mPa・s以下であり、25℃における表面張力が15mN/m以上35mN/m以下である
ことを特徴とする有機EL表示素子用封止剤。 An organic EL display element sealing agent containing a polymerizable compound and a polymerization initiator,
The polymerizable compound contains a monofunctional oxetane compound and a polyfunctional oxetane compound,
In 100 parts by weight of the polymerizable compound, the content of the monofunctional oxetane compound is 20 to 35 parts by weight, and the content of the polyfunctional oxetane compound is 25 to 40 parts by weight. Yes,
A sealing agent for organic EL display elements, wherein a viscosity at 25 ° C. is 80 mPa · s or less and a surface tension at 25 ° C. is 15 mN / m or more and 35 mN / m or less. - 重合性化合物と重合開始剤とを含有する有機EL表示素子用封止剤であって、
前記重合性化合物は、単官能オキセタン化合物と多官能オキセタン化合物とを含有し、
前記重合性化合物100重量部中における、前記単官能オキセタン化合物の含有量が20重量部以上35重量部以下であり、かつ、前記多官能オキセタン化合物の含有量が25重量部以上40重量部以下であり、
インクジェット法による塗布に用いられる
ことを特徴とする有機EL表示素子用封止剤。 An organic EL display element sealing agent containing a polymerizable compound and a polymerization initiator,
The polymerizable compound contains a monofunctional oxetane compound and a polyfunctional oxetane compound,
In 100 parts by weight of the polymerizable compound, the content of the monofunctional oxetane compound is 20 to 35 parts by weight, and the content of the polyfunctional oxetane compound is 25 to 40 parts by weight. Yes,
A sealing agent for organic EL display elements, which is used for coating by an ink jet method. - 単官能オキセタン化合物と多官能オキセタン化合物との含有割合が、重量比で、単官能オキセタン化合物:多官能オキセタン化合物=5:3~5:9であることを特徴とする請求項1又は2記載の有機EL表示素子用封止剤。 The content ratio of the monofunctional oxetane compound and the polyfunctional oxetane compound is, as a weight ratio, monofunctional oxetane compound: polyfunctional oxetane compound = 5: 3 to 5: 9, Sealant for organic EL display elements.
- 重合性化合物は、シクロアルケンオキサイド型脂環式エポキシ化合物を含有することを特徴とする請求項1、2又は3記載の有機EL表示素子用封止剤。 4. The encapsulant for organic EL display elements according to claim 1, wherein the polymerizable compound contains a cycloalkene oxide type alicyclic epoxy compound.
- 重合性化合物100重量部中におけるシクロアルケンオキサイド型脂環式エポキシ化合物の含有量が15重量部以上30重量部以下であることを特徴とする請求項4記載の有機EL表示素子用封止剤。 The sealing agent for organic EL display elements according to claim 4, wherein the content of the cycloalkene oxide type alicyclic epoxy compound in 100 parts by weight of the polymerizable compound is 15 parts by weight or more and 30 parts by weight or less.
- 重合性化合物は、アルキルポリオール型エポキシ化合物を含有することを特徴とする請求項1、2、3、4又は5記載の有機EL表示素子用封止剤。 The encapsulant for an organic EL display element according to claim 1, wherein the polymerizable compound contains an alkyl polyol type epoxy compound.
- 重合性化合物100重量部中におけるアルキルポリオール型エポキシ化合物の含有量が5重量部以上30重量部以下であることを特徴とする請求項6記載の有機EL表示素子用封止剤。 7. The sealant for an organic EL display device according to claim 6, wherein the content of the alkyl polyol type epoxy compound in 100 parts by weight of the polymerizable compound is 5 parts by weight or more and 30 parts by weight or less.
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