WO2018223729A1 - 照明装置及其制作方法 - Google Patents

照明装置及其制作方法 Download PDF

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Publication number
WO2018223729A1
WO2018223729A1 PCT/CN2018/076357 CN2018076357W WO2018223729A1 WO 2018223729 A1 WO2018223729 A1 WO 2018223729A1 CN 2018076357 W CN2018076357 W CN 2018076357W WO 2018223729 A1 WO2018223729 A1 WO 2018223729A1
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WO
WIPO (PCT)
Prior art keywords
fin
light source
source strip
lighting device
holder
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PCT/CN2018/076357
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English (en)
French (fr)
Inventor
林家英
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林家英
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Application filed by 林家英 filed Critical 林家英
Publication of WO2018223729A1 publication Critical patent/WO2018223729A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/232Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/237Details of housings or cases, i.e. the parts between the light-generating element and the bases; Arrangement of components within housings or cases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/238Arrangement or mounting of circuit elements integrated in the light source
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/85Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
    • F21V29/87Organic material, e.g. filled polymer composites; Thermo-conductive additives or coatings therefor

Definitions

  • the invention relates to the technical field of lighting devices, in particular to a lighting device and a manufacturing method thereof.
  • the LED filament lamps are made of glass bulbs, and the glass bulbs are filled with hydroquinone mixed gas for heat conduction; the heat dissipation path is that the LED chips are transmitted to the substrate, and the substrate is transmitted to the fluorescent glue and the fluorescent glue is transmitted to the bulbs.
  • Hydrogen hydrazine mixed gas the mixed gas is transmitted to the glass cover, and the glass cover is transmitted to the air; the thermal conductivity of the fluorescent glue is 0.3 W/mK, the thermal conductivity of the hydroquinone mixed gas is 0.163 W/mk, and the thermal conductivity of the glass is 1 W/mK, resulting in
  • the glass cover is like a hot summer to wear a thick down jacket for the LED filament.
  • the glass filament lamp does not dissipate heat well, resulting in a LED filament life of only 8,000 hours, which is far from the theoretical 100,000 hours, and the glass cover is easily broken and affected. Service life.
  • the main object of the present invention is to provide a lighting device, which aims to solve the technical problems that the existing filament lamp has poor heat dissipation, is easy to be broken, and affects the service life.
  • the technical solution adopted by the present invention is to provide a lighting device, which includes:
  • connection base a control circuit board disposed at the connection base
  • the fin holder is a plurality of pieces or a plurality of pieces integrated, and the plurality of fin holders are spaced apart from each other at the connection seat, wherein the fin holder wraps the light source strip and transmits the light emitted from the light source strip.
  • the illumination device further includes a monitoring component electrically coupled to the control circuit board, wherein the monitoring component is one of a pyroelectric induction probe, a microwave sensing probe, and a camera.
  • the docking station comprises:
  • a lamp cap having a cavity, wherein the control circuit board is disposed in the cavity;
  • the connector head is screwed to cover the cavity, and the fin bracket is fastened to the connector.
  • the connector includes:
  • the clamping portion is connected to the spiral portion and has a mounting groove, the mounting groove is communicated with the cavity, and the monitoring component is disposed in the mounting groove;
  • the fin holder has a fastening leg, the side of the fastening leg having an open slot; the snap slot having a V-shaped projection that mates with the open slot.
  • the snap slot also has a connection through hole that communicates with the mounting slot.
  • the illumination device further includes a wire, one end of the wire is connected to the control circuit board, and the other end is sequentially inserted into the cavity, the mounting groove, and the connection through hole to be electrically connected to the light source strip.
  • the fin holder has a mounting slot through which the light source strip is threaded and the mounting slot is sealed with epoxy.
  • the fin holder includes an outer fin and an inner fin, and the light source strip is sandwiched between the outer fin and the inner fin.
  • the light source strip is integrally formed with the fin holder and the light source strip is a COB light source strip.
  • the outer fins are made of clear plastic or opalescent plastic.
  • the inner fins are made of a transparent plastic or a thermally conductive plastic.
  • the light source strip is integrally formed with the fin holder.
  • the outer fins are glued to the inner fins by glue.
  • the mounting slot is filled with epoxy to secure the strip of light within the fin holder.
  • the connector block includes a connector block that is formed by a plurality of card tabs.
  • the tab is attached to one end of the inner fin.
  • the illumination device further includes a support sheet, and the inner fins are respectively disposed on both sides of the support sheet.
  • the tabs, the support tabs, and the inner fins are integrally formed.
  • a manufacturing method of a lighting device comprising the following steps:
  • Inner fins that are mated to the outer fins are injection molded by a mold to form a fin holder that wraps the light source strip, wherein the fin holder transmits the exiting light of the light source strip.
  • the beneficial effects of the present invention are: in the illumination device of the present invention, the light source is strip-shaped, has the same illumination effect as the current filament lamp, and the carrier on which the light source strip is mounted is a fin-shaped fin holder.
  • the fin support of the plastic material wraps the light source strip, which not only transmits the light emitted from the light source strip, but also transfers the heat generated by the light source strip to the air in the shortest path, so that the lighting device of the invention has the advantages of simple structure, low cost and difficulty. Broken, good heat dissipation and long service life.
  • FIG. 1 is a schematic structural view of an embodiment of a lighting device of the present invention
  • FIG. 2 is a partial structural schematic view of a fin holder of the lighting device of FIG. 1;
  • FIG. 3 is a schematic structural view of a connecting seat of the lighting device of FIG. 1;
  • FIG. 4 is a partial structural schematic view of a fin holder of the lighting device of FIG. 1;
  • Figure 5 is a partial structural schematic view of the connecting seat of the lighting device of Figure 3;
  • Figure 6 is a schematic structural view of another embodiment of the lighting device of the present invention.
  • Figure 7 is a partial structural schematic view of the connecting seat of the lighting device of Figure 6;
  • Figure 8 is a partial structural view showing another embodiment of the lighting device of the present invention.
  • Figure 9 is a partial structural view showing another embodiment of the lighting device of the present invention.
  • FIG. 1 is a schematic structural view of an embodiment of a lighting device of the present invention
  • FIG. 2 is a partial structural view of the fin holder of the lighting device of FIG. 1
  • FIG. 3 is a connecting block of the lighting device of FIG. Schematic diagram of the structure.
  • the lighting device of the present invention includes a connector 10, a control circuit board 6, a light source strip 2, and a fin holder 1.
  • the control circuit board 6 is disposed in the connecting base 10; the light source strip 2 is electrically connected to the control circuit board 6; the fin holder 1 is a plurality of pieces, and the plurality of fin holders 1 are spaced apart from the connecting base 10, or may be a plurality of pieces
  • the structure is connected to the connector 10, wherein the fin holder 1 wraps the light source strip 2 and transmits the outgoing light of the light source strip 2.
  • the fin holder 1 is a transparent plastic, and the transparent plastic may be a corn-based biodegradable plastic.
  • the fin holder 1 is provided with a mounting groove of the light source strip 2, and the light source strip 2 is placed in the mounting groove. Further, an epoxy resin is filled in the mounting groove to seal and fix the light source strip 2 in the fin holder 1.
  • the illumination device of the present invention further comprises a monitoring element 3 comprising a power supply, the monitoring element 3 being electrically connected to the control circuit board 6.
  • the monitoring component 3 is one of a pyroelectric induction probe, a microwave induction probe, and a camera.
  • the connector 10 includes a base 7 and a connector 9.
  • the control circuit board 6 is disposed in the connection base 9.
  • the base 7 is connected to the upper end of the connector 9, and the fin holder 1 is connected to the front end of the connector 9.
  • the connecting base 9 has a spiral portion 5, a locking portion 91, a reinforcing portion 92, and a snap fastener 93.
  • the spiral portion 5 is screwed to the base 7;
  • the engaging portion 91 is connected to the spiral portion 5, and has a mounting groove 4,
  • the mounting groove 4 is in communication with the cavity 71, and the power supply and the monitoring element 3 are sequentially stacked on the mounting groove 4;
  • the reinforcing portion 92 is connected to Between the spiral portion 5 and the engaging portion 91; a plurality of the snap fasteners 93 are spaced apart from each other outside the engaging portion 91, the snap ring 93 has a latching groove 94, and the fin holder 1 is fastened to the engaging groove 94.
  • the connector 9 is integrally formed.
  • FIG. 4 is a partial structural schematic view of a fin holder of the lighting device of FIG. 1.
  • Fig. 5 is a partial structural schematic view of the connector of the lighting device of Fig. 3.
  • the fin holder 1 has a fastening leg 11 , and the side of the fastening leg 11 has an open slot 12 .
  • the opening slot 12 has a V shape;
  • the latching slot 94 has a V-shaped protrusion 95 and a connecting through hole 96 , and a V-shaped protrusion 95 matches the open slot 12.
  • the connection through hole 96 communicates with the mounting groove 4.
  • the lighting device further includes a wire, one end of which is connected to the control circuit board 6, and the other end penetrates into the cavity 71, the mounting groove 4, and the connecting through hole 96 to be electrically connected to the light source strip 2.
  • the fin holder 1 includes an outer fin and an inner fin, and the outer fin and the inner fin can be snap-fitted, or can be screwed, or glued, or ultrasonically. The press is pressed. The light source strip 2 is sandwiched between the outer fin and the inner fin. In other embodiments, the light source strip 2 and the fin holder 1 may also be integrally formed. Specifically, when the fin holder 1 is fabricated, the light source strip 2 is first placed in the mold, and then the mold is injection molded to form the fin holder 1 The light source strip 2 is wrapped in one piece by plastic (ie, the fin holder 1).
  • the light source strip 2 and the fin holder 1 of the invention are integrally formed so that the whole light source is wrapped in the fin holder, which can realize the waterproof level of the IP68, and also eliminates the risk of leakage of the light source and reduces the number of parts assembled.
  • the present invention can employ a low cost, high voltage linear power supply.
  • the light source strip of the present invention may be a COB light source strip.
  • the COB light source strip includes a strip-shaped substrate and an illuminant disposed on the substrate.
  • the illuminant may be an LED (Light Emitting Diode) chip, and the illuminant may be It is formed on the substrate by COB (Chip On Board) technology. Of course, it can also be formed on the substrate by other techniques, such as flip chip technology.
  • the fin holder 1 includes an outer fin 101 and an inner fin 102 , and the light source strip 2 is wrapped between the outer fin 101 and the inner fin 102 .
  • the inner fins 102 may be made of transparent plastic or opaque plastic, or may be made of a thermally conductive plastic.
  • the outer fin 101 and the inner fin 102 may be snap-fitted by a snap, or may be screwed together, or the adhesive may be hydrated, or pressed by an ultrasonic press.
  • the outer fin 101, the inner fin 102, and the light source strip 2 are integrally formed.
  • the manufacturing method of the illuminating device is: first molding the outer fin 101, and then mounting the light source strip 2 on the outer fin 101. In the groove, the outer fin 101 on which the light source strip 2 is mounted is placed in a mold to perform overmolding of the inner fin 102 matching the outer fin 101 to form a fin holder 1 enclosing the light source strip 2 .
  • the connecting head 9 can be integrally formed. Referring to FIG. 7 , the connecting head 9 is provided with a locking groove 94 .
  • the fin holder 1 has a fastening leg 11 , and the side of the fastening leg 11 has an opening slot 12 , and the engaging groove 94 .
  • the V-shaped protrusion 95 has a V-shaped protrusion 95.
  • the connector 9 may be formed by a plurality of tabs 901.
  • the connection relationship between the connector 9 and the fin holder 1 is different from that of the previous embodiment.
  • the clip 901 is connected to one end of the inner fin 102, and the illumination device further includes a support piece 103. Both sides of the support piece 103 Inner fins 102 and outer fins 102 are provided, respectively.
  • the card tab 901, the outer fin 101, the inner fin 102, and the light source strip 2 are integrally formed.
  • the lighting device is manufactured by first injecting two outer fins 101 and then mounting the light source strip 2 on the outer fin.
  • the two outer fins 101 on which the light source strips 2 are mounted are placed in a mold for injection molding, and the inner fins 102 and the clips of the light source strips 2 are respectively matched with the two outer fins 101.
  • 901 is integrally formed by injection molding with the inner fins 102.
  • the outer fins 101 are injection molded, and the recesses in the outer fins 101 have positioning holes for mounting the light source strips 2 to re-inject the inner fins 102, and the inner fins 102 are extended. The groove and the positioning hole are sequentially filled, so that the light source strip 2 is fixed between the outer fin 101 and the inner fin 102.
  • the injection molding method of the lighting device may also be an injection molded integrally formed skeleton.
  • the skeleton includes a supporting piece 103, two clamping pieces 901, and two inner fins 102.
  • the inner fins 102 are formed with grooves. Then, the light source strip 2 is installed into the groove, and the skeleton with the light source strip is placed in the mold to be injection molded to match the outer fins 101 of the light source strip 2 with the inner fins 102.
  • the support piece 103 has a plug-in interface. As shown in FIGS. 8 and 9, the support piece 103 has two styles. The plug-in interface of one support piece 103 is a lower insertion interface 104, and the other is an upper insertion interface 105. The lower insertion interface 104 is inserted into the upper insertion interface 105 such that the two support pieces 103 are cross-engaged.
  • three support pieces 103 are respectively connected with two fin holders 1.
  • the light source is strip-shaped
  • the carrier on which the light source strip 2 is mounted is a fin-shaped fin holder 1
  • the plastic fin support 1 wraps the light source strip 2 to transmit not only the light source strip 2
  • the light can also receive the heat generated by the light source strip 2 and then be transmitted to the air, so that the lighting device of the invention has the advantages of simple structure, low cost, no breakage, good heat dissipation effect and long service life.

Abstract

一种照明装置,包括连接座(10)、控制电路板(6)、光源条(2)、鳍片支架(1);控制电路板(6)设于连接座(10)内;光源条(2)与控制电路板(6)电连接;鳍片支架(1)为多片,多片鳍片支架(1)间隔分布于连接座(10),其中,鳍片支架(1)包裹光源条(2),并透射光源条(2)的出射光。照明装置结构简单,成本低,不易碎,散热效果良好,使用寿命长。

Description

照明装置及其制作方法 技术领域
本发明涉及灯光装置技术领域,特别是涉及到一种照明装置及其制作方法。
背景技术
现有技术中LED灯丝灯都是用玻璃球泡制作,玻璃球泡内充有氢氦混合气体导热;散热路径是LED芯片传给基板,基板传给荧光胶、荧光胶传给球泡内的氢氦混合气体,混合气体传给玻璃外罩,玻璃外罩传给空气;荧光胶的导热系数为0.3W/mK,氢氦混合气体导热系数才0.163W/mk,玻璃的导热系数1W/mK,致使玻璃外罩犹如炎热夏天给LED灯丝穿了一件厚厚的羽绒服,玻璃灯丝灯散热不好,导致LED灯丝寿命只有8000小时左右,离理论的10万小时相差甚远,且玻璃外罩容易破碎,影响使用寿命。
发明内容
本发明的主要目的为提供一种照明装置,旨在解决现有的灯丝灯散热不好,容易破碎,影响使用寿命等技术问题。
为解决上述技术问题,本发明采用的技术方案为:提供一种照明装置,其包括:
连接座;
控制电路板,设于连接座;
光源条,与控制电路板电连接;
鳍片支架,为多片或多片一体化,多片鳍片支架间隔分布于连接座,其中,鳍片支架包裹光源条,并透射光源条的出射光。
在某些实施例中,照明装置还包括监控元件,与控制电路板电连接,其中,所述监控元件为热释感应探头、微波感应探头、摄像头中的一种。
在某些实施例中,连接座包括:
灯头,具有腔体,其中控制电路板设于腔体;
连接头,灯头螺旋连接以盖合腔体,鳍片支架扣于连接头。
在某些实施例中,连接头包括:
螺旋部,与灯头螺旋连接;
卡接部,与螺旋部连接,具有安装槽,安装槽与腔体相通,监控元件设于安装槽;
加强部,连接于螺旋部与卡接部之间;
卡接扣,为多个,间隔分布于卡接部外侧,鳍片支架扣设于卡接槽。
在某些实施例中,鳍片支架具有扣接脚,扣接脚的侧面具有开口槽;卡接槽具有与开口槽匹配的V型凸起。
在某些实施例中,卡接槽还具有与安装槽相通的连接通孔。
在某些实施例中,照明装置还包括导线,导线一端连接于控制电路板,另一端依次穿入腔体、安装槽、连接通孔以与光源条电连接。
在某些实施例中,鳍片支架具有安装槽,光源条穿设于安装槽中,再用环氧树脂密封安装槽。
在某些实施例中,鳍片支架包括外鳍片和内鳍片,光源条夹于外鳍片与内鳍片之间。
在某些实施例中,光源条与鳍片支架一体成型,光源条为COB光源条。
在某些实施例中,外鳍片为透明塑料或乳白塑料制成。
在某些实施例中,内鳍片为透明塑料或导热塑料制成。
在某些实施例中,光源条与鳍片支架一体成型。
在某些实施例中,外鳍片通过胶水粘于内鳍片。
在某些实施例中,安装槽中灌设有环氧树脂以将光源条固定于鳍片支架 内。
在某些实施例中,连接座包括连接座,连接座由多个卡接片围合形成。
在某些实施例中,卡接片连接于内鳍片一端。
在某些实施例中,照明装置还包括支撑片,支撑片的两侧分别设有内鳍片。
在某些实施例中,卡接片、支撑片、内鳍片一体成型。
为解决上述技术问题,本发明采用的另一个技术方案为:一种照明装置的制作方法,其包括如下步骤:
通过注塑机的模具注塑外鳍片;
将光源条置于外鳍片中;
将安装有光源条的外鳍片放置于模具中;
通过模具注塑与外鳍片匹配的内鳍片以形成包裹所述光源条的鳍片支架,其中,所述鳍片支架透射所述光源条的出射光。
区别于现有技术,本发明的有益效果为:本发明的照明装置中,光源呈条状,有和目前的灯丝灯一样的照明效果,且安装光源条的载体为呈片状的鳍片支架,材料为塑料的鳍片支架包裹光源条,不仅可透射光源条的出射光,还可把光源条产生的热量以最短路径传递到空气中,使得本发明的照明装置结构简单,成本低,不易碎,散热效果良好,使用寿命长。
附图说明
图1是本发明照明装置一实施例结构示意图;
图2是图1中的照明装置的鳍片支架的局部结构示意图;
图3是图1中的照明装置的连接座的结构示意图;
图4是图1中的照明装置的鳍片支架的局部结构示意图;
图5是图3中的照明装置的连接座的局部结构示意图;
图6是本发明照明装置的另一实施例的结构示意图;
图7是图6中的照明装置的连接座的局部结构示意图;
图8是本发明照明装置另一实施例部分结构示意图;
图9是本发明照明装置另一实施例部分结构示意图。
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
具体实施方式
应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。
本技术领域技术人员可以理解,除非特意声明,这里使用的单数形式“一”、“一个”、“所述”和“该”也可包括复数形式。应该进一步理解的是,本发明的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、元件和/或组件,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、元件、组件和/或它们的组。应该理解,当我们称元件被“连接”或“耦接”到另一元件时,它可以直接连接或耦接到其他元件,或者也可以存在中间元件。此外,这里使用的“连接”或“耦接”还可以包括有线连接、无线连接或无线耦接。这里使用的措辞“和/或”包括一个或更多个相关联的列出项的全部或任一单元和全部组合。
请参阅图1-3,图1是本发明照明装置一实施例结构示意图,图2是图1中的照明装置的鳍片支架的局部结构示意图,图3是图1中的照明装置的连接座的结构示意图。本发明的照明装置包括连接座10、控制电路板6、光源条2、鳍片支架1。
控制电路板6设于连接座10内;光源条2与控制电路板6电连接;鳍片支架1为多片,多片鳍片支架1间隔分布于连接座10,也可以是多片交叉一体化结构连接于连接座10,其中,鳍片支架1包裹光源条2,并透射光源条2的出射光。鳍片支架1为透明塑料,该透明塑料可以为玉米基生物降解塑料。
进一步地,如图2所示,鳍片支架1设有光源条2的安装槽,光源条2置于安装槽中。进一步地,安装槽中灌设有环氧树脂以将光源条2密封固定于鳍片支架1内。
进一步地,本发明的照明装置还包括监控元件3,控制电路6包括电源,监控元件3与控制电路板6电连接。监控元件3为热释感应探头、微波感应探头、摄像头中的一种。
如图1和图3所示,连接座10包括灯头7、连接头9。
Figure PCTCN2018076357-appb-000001
Figure PCTCN2018076357-appb-000002
其中控制电路板6设于连接座9中。灯头7连接于连接头9上尾部,鳍片支架1连接于连接头9前端。
连接座9具有螺旋部5、卡接部91、加强部92、卡接扣93。螺旋部5与灯头7螺旋连接;卡接部91与螺旋部5连接,具有安装槽4,安装槽4与腔体71相通,电源与监控元件3依次层叠于安装槽4;加强部92连接于螺旋部5与卡接部91之间;卡接扣93为多个,间隔分布于卡接部91外侧,卡接扣93具有卡接槽94,鳍片支架1扣设于卡接槽94。连接头9一体成型。
图4是图1中的照明装置的鳍片支架的局部结构示意图。图5是图3中的照明装置的连接头的局部结构示意图。鳍片支架1具有扣接脚11,扣接脚11的侧面具有开口槽12,优选开口槽12呈V型状;卡接槽94具有V型凸起95和连接通孔96,V型凸起95与开口槽12匹配。连接通孔96与安装槽4相通。
照明装置还包括导线,导线一端连接于控制电路板6,另一端依次穿入腔体71、安装槽4、连接通孔96以与光源条2电连接。
在其它实施例中,鳍片支架1包括外鳍片和内鳍片,外鳍片与内鳍片可通过卡扣扣合,也可以通过螺丝锁合,或粘胶粘合,再或者通过超声波压合机压合。其中,光源条2夹于外鳍片与内鳍片之间。在其它实施例中,光源条2与鳍片支架1也可以是一体成型,具体地,制作鳍片支架1时,先将光源条2设于模具中,再对模具进行注塑形成鳍片支架1的,使得光源条2被塑料(即鳍片支架1)包裹于一体。本发明光源条2与鳍片支架1一体成型使整根光源包裹于鳍片支架内,可实现IP68的防水等级,同时也杜绝了光源漏电的风险以及减少零件装配数量。本发明可以采用低成本的高压线性电源。
本发明的光源条可以为COB光源条,具体地COB光源条包括呈条状的基板和设于基板上的发光体,发光体可以为LED(Light Emitting Diode,发光二极管)芯片,该发光体可以通过COB(Chip On Board,板上芯片)技术形成于基板上,当然,也可以通过其它技术形成于基板上,例如:倒装片(Flip Chip)技术。
请参阅图6,在另一实施例中,鳍片支架1包括外鳍片101和内鳍片102,光源条2裹于外鳍片101与内鳍片102之间。内鳍片102可以为透明塑料或不透明塑料制成,也可以为导热塑料制成。外鳍片101和内鳍片102可以通过卡扣扣合,也可以通过螺丝锁合,或粘胶粘水合,再或者通过超声波压合机压合。优选地,外鳍片101、内鳍片102、光源条2一体成型,具体地,照明装置的制作方法步骤为:先注塑成型外鳍片101,再将光源条2安装于外鳍片101的凹槽内,再将安装有光源条2的外鳍片101放到模具中进行二次注塑出与外鳍片101匹配的内鳍片102,以形成包裹所述光源条2的鳍片支架1。
连接头9可以是一体成型,请参阅图7,在连接头9上设有卡结槽94,鳍片支架1具有扣结脚11,扣结脚11的侧面具有开口槽12,卡接槽94具有V型凸起95,当鳍片支架1一体成型后,直接卡接于连接头9上,通过开口槽12卡接后,再旋紧灯头7,即可把鳍片支架1箍紧在连接头9上。
如图9所示,在另一实施例中,连接头9也可以是由多个卡接片901围 合形成。本实施例连接头9与鳍片支架1的连接关系与上一实施例不同,具体地,卡接片901连接于内鳍片102一端,照明装置还包括支撑片103,支撑片103的两侧分别设有内鳍102和外鳍片102。卡接片901、外鳍片101、内鳍片102、光源条2一体成型,具体地,照明装置的制作方法步骤为:先注塑两个外鳍片101,再将光源条2安装于外鳍片101的凹槽内,再将安装有光源条2的两个外鳍片101放到模具中进行注塑出与两个外鳍片101分别匹配包裹光源条2的内鳍片102、卡接片901与内鳍片102注塑连接成一体优选地,注塑出外鳍片101,外鳍片101上的凹槽内具有定位孔,以便安装光源条2再注塑内鳍片102时,内鳍片102延伸依次填入凹槽、定位孔,从而使光源条2固定于外鳍片101与内鳍片102之间。当然,照明装置的注塑方法也可以是先注塑一体成型的骨架,该骨架包括一个支撑片103、两个卡接片901、两个内鳍片102,其中,内鳍片102上形成有凹槽,然后再将光源条2安装到凹槽内,再将装有光源条的骨架放到模具中进行注塑出与内鳍片102匹配包裹光源条2的外鳍片101。
进一步地,支撑片103具有插接口,如图8、9所示,支撑片103个具有两种样式,一种支撑片103的插接口为下插入接口104、另一种为上插接口105,下插入接口104与上插接口105插接以使得两个支撑片103交叉卡于一体。优选地,一个照明装置中的支撑片103为3个,3个支撑片103交叉卡于一体,对应地,3个支撑片103分别连接有2个鳍片支架1。
本发明的照明装置中,光源呈条状,且安装光源条2的载体为呈片状的鳍片支架1,材料为塑料的鳍片支架1包裹光源条2,不仅可透射光源条2的出射光,还可接收光源条2产生的热量,进而传输至空气,使得本发明的照明装置结构简单,成本低,不易碎,散热效果良好,使用寿命长。
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (20)

  1. 一种照明装置,其特征在于,所述照明装置包括:
    连接座;
    控制电路板,设于连接座内;
    光源条,与所述控制电路板电连接;
    鳍片支架,为多片,多片所述鳍片支架间隔分布于所述连接座,其中,所述鳍片支架包裹所述光源条,并透射所述光源条的出射光。
  2. 根据权利要求1所述的照明装置,其特征在于,所述照明装置还包括监控元件,与所述控制电路板电连接,其中,所述监控元件为热释感应探头、微波感应探头、摄像头中的一种。
  3. 根据权利要求2所述的照明装置,其特征在于,所述连接座包括:
    灯头,具有腔体,其中,所述控制电路板设于所述腔体;
    连接头,与所述灯头连接以盖合所述腔体,所述鳍片支架扣于所述连接部。
  4. 根据权利要求3所述的照明装置,其特征在于,所述连接头具有:
    螺旋部,与所述灯头连接;
    卡接部,与所述螺旋部连接,具有安装槽,所述安装槽与所述腔体相通,所述监控元件设于安装槽;
    加强部,连接于所述螺旋部与所述卡接部之间;
    卡接扣,为多个,间隔分布于所述卡接部外侧,所述鳍片支架扣设于所述卡接槽。
  5. 根据权利要求4所述的照明装置,其特征在于,所述鳍片支架具有扣接脚,所述扣接脚的侧面具有开口槽;所述卡接槽具有与所述开口槽匹配的V型凸起。
  6. 根据权利要求4所述的照明装置,其特征在于,所述卡接槽还具有与 所述安装槽相通的连接通孔。
  7. 根据权利要求6所述的照明装置,其特征在于,所述照明装置还包括导线,所述导线一端连接于所述控制电路板,另一端依次穿入所述腔体、所述安装槽、所述连接通孔以与所述光源条电连接。
  8. 根据权利要求1所述的照明装置,其特征在于,所述鳍片支架所述鳍片支架具有安装通孔,所述光源条穿设于所述安装通孔。
  9. 根据权利要求1所述的照明装置,其特征在于,所述鳍片支架包括外鳍片和内鳍片,所述光源条夹于所述外鳍片与所述内鳍片之间。
  10. 根据权利要求1所述的照明装置,其特征在于,所述光源条为COB光源条。
  11. 根据权利要求9所述的照明装置,其特征在于,所述外鳍片为透明塑料或乳白塑料制成。
  12. 根据权利要求9所述的照明装置,其特征在于,所述内鳍片为透明塑料或导热塑料制成。
  13. 根据权利要求1-12任意一项所述的照明装置,其特征在于,所述光源条与所述鳍片支架一体成型。
  14. 根据权利要求11所述的照明装置,其特征在于,所述外鳍片通过胶水粘于所述内鳍片。
  15. 根据权利要求8所述的照明装置,其特征在于,所述安装槽中灌设有环氧树脂以将所述光源条固定于所述鳍片支架内。
  16. 根据权利要求11所述的照明装置,其特征在于,所述连接座包括连接座,所述连接座由多个卡接片围合形成。
  17. 根据权利要求16所述的照明装置,其特征在于,所述卡接片连接于所述内鳍片一端。
  18. 根据权利要求17所述的照明装置,其特征在于,还包括支撑片,所述支撑片的两侧分别设有所述内鳍片。
  19. 根据权利要求17所述的照明装置,其特征在于,所述卡接片、支撑片、所述内鳍片一体成型。
  20. 一种照明装置的制作方法,其特征在于,包括如下步骤:
    通过注塑机的模具注塑出外鳍片;
    将光源条置于外鳍片中;
    将安装有光源条的外鳍片放置于模具中;
    通过模具注塑与外鳍片匹配的内鳍片以形成包裹所述光源条的鳍片支架,其中,所述鳍片支架透射所述光源条的出射光。
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