WO2018207726A1 - Hydrogen sulfide removal device and hydrogen sulfide removal method - Google Patents
Hydrogen sulfide removal device and hydrogen sulfide removal method Download PDFInfo
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- WO2018207726A1 WO2018207726A1 PCT/JP2018/017613 JP2018017613W WO2018207726A1 WO 2018207726 A1 WO2018207726 A1 WO 2018207726A1 JP 2018017613 W JP2018017613 W JP 2018017613W WO 2018207726 A1 WO2018207726 A1 WO 2018207726A1
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- hydrogen sulfide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
- C10L3/10—Working-up natural gas or synthetic natural gas
Definitions
- the present invention relates to a hydrogen sulfide removing device and a hydrogen sulfide removing method.
- This application claims priority based on Japanese Patent Application No. 2017-095944 for which it applied to Japan on May 12, 2017, and uses the content here.
- Oilfield associated gas and natural gas produced in the course of oil production include methane and other hydrocarbons, which are the main components, as well as moisture, nitrogen gas, carbon dioxide, hydrogen sulfide, etc. Is included).
- hydrogen sulfide causes corrosion of the pipeline in addition to its toxicity and odor, so that it is required to make the concentration as low as possible (for example, less than 20 ppm).
- a method of removing hydrogen sulfide contained in natural gas a method of removing hydrogen sulfide by adsorbing it on an adsorbent, and a method of removing hydrogen sulfide by absorbing it in a liquid absorbent are known.
- the adsorbent include iron oxide and zinc oxide
- examples of the absorbent include an amine solution and a dialdehyde having aldehyde groups at both ends of a long-chain alkane as in Patent Document 1.
- the amine absorption method in which hydrogen sulfide is absorbed in an amine-based solution is widely adopted because it can simultaneously remove carbon dioxide.
- an object of the present invention is to provide a hydrogen sulfide removal apparatus and a hydrogen sulfide removal method that can efficiently remove hydrogen sulfide contained in natural gas or the like.
- a hydrogen sulfide removing portion for removing the hydrogen sulfide by bringing the first raw material containing hydrocarbon and hydrogen sulfide into contact with an oil-soluble hydrogen sulfide absorbent, and high boiling carbonization having a boiling point higher than that of propane.
- a hydrogen sulfide removing apparatus comprising: a mixing unit that mixes a second raw material containing hydrogen and a hydrogen sulfide absorbed agent obtained by absorbing the hydrogen sulfide in the hydrogen sulfide absorbent.
- the hydrogen sulfide removing device further comprising a first separation unit that separates the high-boiling hydrocarbons from the first raw material before the hydrogen sulfide removal unit. .
- the method further comprises a second separation unit for separating the high-boiling hydrocarbons from the first raw material treated in the hydrogen sulfide removal unit, after the hydrogen sulfide removal unit.
- the hydrogen sulfide removal apparatus as described in [2].
- the method further comprises an introduction part that introduces the mixture of the high-boiling hydrocarbon obtained in the first separation part and the hydrogen sulfide absorbent into the hydrogen sulfide removal part.
- the hydrogen sulfide removing apparatus according to 1.
- a mixing step of mixing a second raw material containing hydrogen and a hydrogen sulfide absorbed agent obtained by absorbing the hydrogen sulfide in the hydrogen sulfide absorbent, and removing the hydrogen sulfide from the first raw material A method for removing hydrogen sulfide.
- the method further comprises a second separation step for separating the high-boiling hydrocarbons from the first raw material treated in the hydrogen sulfide removal step after the hydrogen sulfide removal step, [5] Or the hydrogen sulfide removal method as described in [6].
- the mixing step the second raw material and the hydrogen sulfide absorbed agent are mixed under a condition that the high boiling point hydrocarbon is in a pressurized liquefied state.
- hydrogen sulfide removing device and the hydrogen sulfide removing method of the present invention hydrogen sulfide contained in natural gas or the like can be efficiently removed.
- the hydrogen sulfide removing device of the present invention includes a hydrogen sulfide removing unit and a mixing unit.
- the hydrogen sulfide removal apparatus of the present invention can be applied as, for example, a hydrocarbon purification apparatus (an apparatus for producing purified hydrocarbon). In particular, it is suitable as an apparatus for producing LNG (Liquid Natural Gas).
- the method for removing hydrogen sulfide of the present invention includes a hydrogen sulfide removing step and a mixing step.
- the hydrogen sulfide removal method of the present invention can be applied as, for example, a hydrocarbon purification method (a method for producing a purified hydrocarbon). In particular, it is suitable as an LNG manufacturing method.
- the hydrogen sulfide removing apparatus of the present invention is an apparatus for removing hydrogen sulfide from a first raw material containing hydrocarbon (alkane) and hydrogen sulfide and taking out purified hydrocarbon as a target gas.
- hydrocarbon alkane
- the hydrogen sulfide removing apparatus of the present invention is an apparatus for removing hydrogen sulfide from a first raw material containing hydrocarbon (alkane) and hydrogen sulfide and taking out purified hydrocarbon as a target gas.
- FIG. 1 is a system diagram showing the configuration of the hydrogen sulfide removing apparatus according to the first embodiment of the present invention.
- the hydrogen sulfide removal apparatus 1 includes a separator 12, a first separation unit 20, a hydrogen sulfide removal unit 30, a mixing unit 40, an absorbent supply source 50, an LPG (Liquid Petroleum Gas). , Liquefied petroleum gas) tank 60 and pipes L1 to L8.
- LPG Liquid Petroleum Gas
- Liquefied petroleum gas Liquefied petroleum gas
- a separator 12 is provided in the subsequent stage of the raw material supply source 10, and the raw material supply source 10 and the separator 12 are connected by a pipe L1.
- a first separation unit 20 is provided in the subsequent stage of the separator 12, and the separator 12 and the first separation unit 20 are connected by a pipe L1.
- a hydrogen sulfide removing unit 30 and a mixing unit 40 are provided after the first separation unit 20.
- the first separation unit 20 and the hydrogen sulfide removal unit 30 are connected by a pipe L2.
- the first separation unit 20 and the mixing unit 40 are connected by a pipe L3.
- the pipe L3 is provided with a compressor 90.
- a pipe L5 is connected to the hydrogen sulfide removing unit 30.
- a mixing unit 40 is provided after the hydrogen sulfide removing unit 30, and the hydrogen sulfide removing unit 30 and the mixing unit 40 are connected by a pipe L4.
- the pipe L4 is provided with a branch 101 and a pump 71.
- An LPG tank 60 is provided downstream of the mixing unit 40, and the mixing unit 40 and the LPG tank 60 are connected by a pipe L8.
- the pipe L6 branches from the branch 101 and is connected to the introduction unit 80 provided in the hydrogen sulfide removal unit 30.
- the pipe L6 includes a pump 70 and a branch 102.
- the pipe L7 branches from the branch 102 and is connected to the absorbent supply source 50.
- the raw material supply source 10 is a supply source (supply unit) that supplies a first raw material containing hydrocarbons and hydrogen sulfide to the hydrogen sulfide removing device 1.
- the first raw material only needs to contain hydrocarbons and hydrogen sulfide.
- the extracted natural gas, the liquefied petroleum gas obtained when refining petroleum, the oil field associated gas produced by the oil production examples thereof include coal bed methane (CBM) that can be collected from a coal bed, coke oven gas obtained when coal is carbonized in a coke oven, and the like.
- the first raw material may contain gas such as carbon dioxide, nitrogen, helium in addition to hydrocarbon and hydrogen sulfide.
- the first raw material may be gas or liquid, may be a mixture of gas and liquid, or may be a mixture of gas, liquid and solid.
- the raw material supply source 10 only needs to be able to supply the first raw material.
- the ground facility of the oil and gas field, a pipeline connected to the oil gas field, a tank capable of temporarily storing the first raw material, and a movable tank Examples include a loaded vehicle.
- the raw material supply source 10 can also be applied to an LNG plant, a biogas plant, or the like.
- the pipe L1 may be a metal or resin pipe, but is not limited to these pipes. Further, the material of the pipe L1 may be the same as or different from the material of the other pipe L2. Hereinafter, the types and materials of the piping in this specification are the same.
- the separator 12 is a device that removes moisture, sludge, and the like contained in the first raw material.
- a known device that removes moisture, sludge, and the like from natural gas, crude oil, or the like may be used.
- the separator 12 include an apparatus that removes moisture, sludge, and the like in the first raw material using a coalescer made of lipophilic fibers or the like, or a hydrophilic filter.
- hydrocarbons having 5 or more carbon atoms are removed as sludge or the like by the separator 12, and hydrocarbons having 4 or less carbon atoms (methane, ethane, propane, butane) are supplied to the first separation unit 20. Etc. are supplied.
- the first separation unit 20 is an apparatus for separating high-boiling hydrocarbons having a boiling point equal to or higher than that of propane (hereinafter also simply referred to as “high-boiling hydrocarbons”) from the first raw material.
- “boiling point of propane” means ⁇ 42 ° C.
- the high boiling point hydrocarbons are propane and hydrocarbons (alkanes) having 4 or more carbon atoms, but the separator 12 is provided as described above to substantially remove hydrocarbons (alkanes) having 5 or more carbon atoms. It is preferable to do. That is, the high boiling point hydrocarbon is preferably mainly composed of propane or butane, or both.
- the second raw material containing the high boiling point hydrocarbon is separated from the first raw material.
- the first separation unit 20 separates the second raw material containing high-boiling hydrocarbons (propane, butane, etc.) from the first raw material.
- the first separation unit 20 uses a separation membrane that can separate hydrocarbons according to differences in the molecular weight and size of the hydrocarbons.
- the separation membrane refers to a permeable body having a structure having a difference in transmittance depending on the type of gas due to a fine through hole or the like and having gas permeability.
- the mechanism include a mechanism for controlling the transmittance according to the relationship between the size of the through hole and the molecule, and a mechanism for utilizing an average free process based on the molecular weight of the gas. Based on various mechanisms, there are various materials such as ceramics such as zeolite, polyimide, organic compounds such as cellulose, silicone, and fluorine-based polymers.
- Examples of the form of the separation apparatus using the separation membrane include forms provided as various separation membrane modules such as a cylindrical shape, a hollow fiber, a flat plate, or a bag-like separation membrane wound into a cylindrical shape. These separation membranes can be selected according to the price of natural gas that is the first raw material, the price of hydrocarbon gas such as methane that is the product gas, and the like.
- the first separation unit 20 is not limited to a separation device using a separation membrane as long as the second raw material can be separated from the first raw material, and a known device for separating hydrocarbons is used. Also good.
- Examples of the first separation unit 20 include an atmospheric distillation apparatus such as a slag catcher, a topper, and a naphtha splitter.
- the hydrogen sulfide removing unit 30 is an apparatus that removes hydrogen sulfide by bringing the first raw material into contact with an oil-soluble hydrogen sulfide absorbent (hereinafter also simply referred to as “absorbent”).
- the hydrogen sulfide removing unit 30 is constituted by, for example, a reactor such as an absorption tower, and an introduction unit 80 for supplying an absorbent is provided inside the absorption tower.
- the hydrogen sulfide removing unit 30 is a device that sprays the absorbent from the introduction unit 80 into the absorption tower and contacts the first raw material.
- the hydrogen sulfide removing unit 30 is not limited to an apparatus that sprays the absorbent, and may be an apparatus that removes hydrogen sulfide by bubbling the first raw material into a liquid stored in the bottom of the absorption tower.
- oil-soluble hydrogen sulfide absorbent examples include dialdehydes having aldehyde groups in the vicinity of both ends of a long-chain alkane skeleton.
- dialdehyde examples include 1,9-nonanedial, which has low toxicity, excellent heat resistance, and storage stability, and 2-methyl-1,8-octanedial (2- methyl-1,8-octanedial) and the like.
- the absorbent is preferably used in the form of a solution. For example, as the absorbent, 1,9-nonane dial, 2-methyl-1,8-octane dial, etc.
- kerosene means a fraction having a flash point of 40 ° C. or higher and a 95% by volume distillation temperature of 300 ° C. or lower.
- the flash point refers to a value measured according to JIS K2265.
- the naphtha is a fraction having a 10% by volume distillation temperature of 50 ° C. or more and a 90% by volume distillation temperature of 150 ° C. or less, and containing a fraction having a boiling point range of 30 to 150 ° C. means.
- oil-soluble refers to a compound that does not phase-separate when compound and kerosene are mixed in the range of 2: 8 to 8: 2 with No. 1 kerosene specified in JIS K2203: 2009. It shall mean the property possessed.
- the mixing unit 40 is a device that mixes the second raw material containing the high-boiling point hydrocarbon and the hydrogen sulfide absorbed agent.
- Examples of the mixing unit 40 include a batch type mixing device and an inline type mixing device.
- the absorbent supply source 50 is a supply source that supplies the hydrogen sulfide absorbent to the hydrogen sulfide removal unit 30.
- the absorbent supply source 50 only needs to be able to supply the absorbent, and examples thereof include a built-in tank capable of temporarily storing the absorbent and a movable tank-loaded vehicle.
- the LPG tank 60 is a tank for temporarily storing a mixture of the absorbed agent and the second raw material.
- the LPG tank 60 only needs to be able to temporarily store the mixture of the absorbed agent and the second raw material, and examples thereof include a built-in tank that can temporarily store the mixture and a movable tank-loaded vehicle.
- the present embodiment includes a hydrogen sulfide removal step and a mixing step, and further includes a first separation step for separating high-boiling hydrocarbons from the first raw material before the hydrogen sulfide removal step.
- the first raw material containing hydrocarbons and hydrogen sulfide is supplied from the raw material supply source 10 to the separator 12 via the pipe L1.
- the hydrocarbon in the first raw material contains methane, ethane, and high-boiling hydrocarbons such as propane and butane having a boiling point higher than that of propane.
- the first raw material contains moisture, sludge and the like in addition to hydrocarbons and hydrogen sulfide. If moisture, sludge, or the like is contained in the first raw material, it is not possible to obtain a high-purity target gas or high-quality LPG. Therefore, it is preferable to remove impurities such as moisture and sludge in the first raw material. By removing moisture, sludge and the like in the first raw material, it is possible to obtain target gas with high purity and high quality LPG.
- Moisture, sludge, and the like are removed from the first raw material treated by the separator 12 and supplied to the first separation unit 20 via the pipe L1.
- the first separation unit 20 separates the second raw material containing the high-boiling hydrocarbons from the first raw material (first separation step).
- high boiling point hydrocarbons are propane and butane, and are separated as a gas at room temperature.
- room temperature means 1 to 30 ° C.
- the first raw material processed in the first separation unit 20 is supplied to the hydrogen sulfide removal unit 30 via the pipe L2.
- the high boiling point hydrocarbon is removed from the first raw material supplied to the hydrogen sulfide removing unit 30. Therefore, the hydrocarbons (alkanes) in the first raw material supplied to the hydrogen sulfide removing unit 30 are methane and ethane.
- the separated second raw material is supplied to the mixing unit 40 via the pipe L3.
- the high boiling point hydrocarbon is separated as a gas at room temperature
- the high boiling point hydrocarbon is compressed by the compressor 90 and moves in the pipe L3 as a liquid (LPG) at room temperature to be mixed.
- LPG liquid
- the absorbent is supplied from the absorbent supply source 50 to the introduction unit 80 through the pipe L7, the branch 102, and the pipe L6.
- the absorbent supplied to the introduction unit 80 is sprayed in an absorption tower in the hydrogen sulfide removal unit 30 and an absorption operation for absorbing hydrogen sulfide is performed (hydrogen sulfide removal step).
- the sprayed absorbent absorbs hydrogen sulfide and is recovered as a hydrogen sulfide absorbed agent (hereinafter also simply referred to as “absorbed agent”) at the bottom of the absorption tower, and part of the pressure is increased by the pump 70 from the branch 101. Circulate the pipe L6.
- the hydrogen sulfide in the first raw material is transferred to the absorbent in the mixture by bringing the first raw material into contact with the mixture of the absorbent and the absorbed agent.
- the hydrogen sulfide absorbed agent having absorbed hydrogen sulfide in the absorbent is pressurized by the pump 71 in the pipe L4 and then supplied to the mixing unit 40 through the pipe L4.
- hydrogen sulfide removing unit 30 hydrogen sulfide is removed from the first raw material and sent to the pipe L5 as the target gas.
- the target gas is separated into an inert gas such as nitrogen or helium and LNG such as methane or ethane and shipped as a product in an LNG production process or the like as necessary.
- the temperature in the hydrogen sulfide removing unit 30 in the hydrogen sulfide removing step is preferably ⁇ 30 to 150 ° C., and more preferably 0 to 130 ° C.
- the pressure in the hydrogen sulfide removing section 30 in the hydrogen sulfide removing step is preferably ⁇ 0.1 to 10 MPa, and more preferably 0 to 1.0 MPa.
- the concentration of hydrogen sulfide contained in the target gas is preferably 100 ppm (volume basis) or less, more preferably 30 ppm or less, still more preferably 10 ppm or less, and particularly preferably 4 ppm or less. If the concentration of hydrogen sulfide in the target gas is 100 ppm or less, there is an advantage that the influence on the sense of smell can be suppressed even if it is exposed to the target gas leaked due to a leakage accident or the like. In addition, there is an advantage that the influence on airway irritation, conjunctivitis and the like can be suppressed, and when it is 4 ppm or less, there is an advantage that it can be shipped as a raw material gas for a gas pipeline in addition to the above advantages.
- the concentration of hydrogen sulfide is most preferably 0 ppm, but if it is less than the above upper limit, the above-described advantages can be ensured, so that it is more than 0 ppm in consideration of economics when reducing to 0 ppm. There may be.
- the mixing unit 40 the second raw material supplied via the pipe L3 and the absorbed agent supplied via the pipe L4 are mixed (mixing step). Since the absorbent is oil-soluble, the absorbed agent that has absorbed hydrogen sulfide is also oil-soluble. For this reason, the absorbed agent and the high boiling point hydrocarbon in the second raw material have compatibility, and the absorbed agent and the second raw material can be mixed. At this time, both the absorbed agent and the second raw material are supplied to the mixing unit 40 as a liquid, so that the compatibility between them is further improved. Therefore, in the mixing part 40, it is preferable to mix a 2nd raw material and an absorbed agent on the conditions from which a high boiling point hydrocarbon will be in a pressurized liquefaction state.
- the high boiling point hydrocarbon is liquid at room temperature.
- the mixing unit 40 may include a stirrer for better mixing the second raw material and the absorbed agent.
- the absorbed agent mixed with the second raw material is an impurity of the second raw material.
- the mass of the absorbed agent mixed with the second raw material is preferably 10% by mass or less, more preferably 1% by mass or less with respect to 100% by mass of the second raw material, and an existing LPG facility is used. In that case, 0.1% by mass or less is more preferable.
- the vapor pressure of the second raw material can be lowered by setting the solvent of the absorbed agent to 100% by mass or more with respect to 100% by mass of the second raw material. it can.
- the compressor 90, the pipe L3, the pipe L8, the LPG tank 60, etc. can be simplified.
- the mass of the solvent of the absorbed agent is preferably 100% by mass or more with respect to 100% by mass of the second raw material.
- the mixture of the absorbed agent and the second raw material mixed in the mixing unit 40 is supplied to the LPG tank 60 via the pipe L8.
- the high boiling point hydrocarbon in the second raw material is propane, butane, or both.
- the mixture of the absorbed agent and the second raw material mixed in the mixing unit 40 is supplied to the mixing unit 40 as LPG whose main component is propane, butane, or the like. Since the absorbed agent containing hydrogen sulfide is diluted with a large amount of LPG, the hydrogen sulfide-containing concentration in the mixture of the absorbed agent and the second raw material can be reduced.
- the hydrogen sulfide-containing concentration in the mixture of the absorbed agent and the second raw material is preferably 50 to 100 ppm by mass, and more preferably 50 to 70 ppm by mass. If the hydrogen sulfide content concentration in the mixture of the absorbed agent and the second raw material is 100 ppm by mass or less, it conforms to the LPG shipping standard, so it is shipped as an LPG product without going through the process of removing hydrogen sulfide again. It becomes possible. When the hydrogen sulfide-containing concentration in the mixture of the absorbed agent and the second raw material is 50 ppm by mass or more, the effect according to the present invention is more easily obtained.
- the mixture of the absorbed agent and the second raw material can be temporarily stored in the LPG tank 60 and then carried out to the outside by means such as a tank lorry.
- the mixture of the absorbed agent and the second raw material carried out may be mixed with separately produced crude oil and processed in a hydrodesulfurization facility of an existing petroleum refining facility.
- the hydrogen sulfide absorbed in the absorbed agent can be separated in a hydrodesulfurization facility and commercialized as simple sulfur in a sulfur recovery device of another facility.
- the hydrogen sulfide removing device of the present embodiment is suitable as an LNG manufacturing device.
- FIG. 2 is a system diagram showing the configuration of the hydrogen sulfide removing apparatus according to the second embodiment of the present invention.
- the hydrogen sulfide removing device 2 includes a separator 12, a heavy metal removing unit 14, a first hydrogen sulfide removing unit 32, a second hydrogen sulfide removing unit 34, and an absorbent supply source 52.
- the second separation unit 22, the mixing unit 42, the LPG tank 60, the pipes L1 ′ to L8 ′, and the pipes L9 to 11 are schematically configured.
- a separator 12 is provided in the subsequent stage of the raw material supply source 10, and the raw material supply source 10 and the separator 12 are connected by a pipe L1 ′.
- a heavy metal removing unit 14 is provided at the subsequent stage of the separator 12, and the separator 12 and the heavy metal removing unit 14 are connected by a pipe L1 ′.
- a first hydrogen sulfide removing unit 32 is provided downstream of the heavy metal removing unit 14, and the heavy metal removing unit 14 and the first hydrogen sulfide removing unit 32 are connected by a pipe L1 ′.
- a second hydrogen sulfide removing unit 34 and a mixing unit 42 are provided following the first hydrogen sulfide removing unit 32.
- the first hydrogen sulfide removing unit 32 and the second hydrogen sulfide removing unit 34 are connected by a pipe L2 ′.
- the first hydrogen sulfide removing unit 32 and the mixing unit 42 are connected by a pipe L3 ′.
- the pipe L3 ′ is provided with a pump 74.
- a second separation unit 22 is provided downstream of the second hydrogen sulfide removal unit 34, and the second hydrogen sulfide removal unit 34 and the second separation unit 22 are connected by a pipe L5 ′.
- a mixing unit 42 is provided at the subsequent stage of the second separation unit 22, and the second separation unit 22 and the mixing unit 42 are connected by a pipe L ⁇ b> 10.
- the pipe L10 is provided with a compressor 92.
- a pipe L11 is connected to the second separation part 22.
- the pipe L9 branches from the branch 103 provided in the pipe L3 ′, and is connected to the introduction part 82 provided in the first hydrogen sulfide removing part 32.
- the pipe L9 is provided with a pump 72 and a branch 104.
- the pipe L4 ′ branches from the branch 104 of the pipe L9 and is connected to the second hydrogen sulfide removing unit 34.
- a branch 105 is provided in the pipe L4 ′.
- the pipe L6 ′ branches from the branch 105 of the pipe L4 ′ and is connected to an introduction part 84 provided in the second hydrogen sulfide removal part 34.
- the pipe L6 ′ is provided with a pump 73 and a branch 106.
- the pipe L7 ′ branches from the branch 106 of the pipe L6 ′ and is connected to the absorbent supply source 52.
- An LPG tank 60 is provided at the subsequent stage of the mixing unit 42, and the mixing unit 42 and the LPG tank 60 are connected by a pipe L8 ′.
- the heavy metal removing unit 14 is an apparatus for removing heavy metal components such as mercury vapor from the first raw material.
- the heavy metal removing unit 14 is not particularly limited, and a known apparatus for removing heavy metals can be used.
- Examples of the heavy metal removing unit 14 include an adsorbent in which a metal sulfide is supported on silica gel, alumina or the like, or a mercury removing apparatus in which an adsorbent in which activated carbon is supported on a metal sulfide is filled.
- the first hydrogen sulfide removing unit 32 is an apparatus that removes hydrogen sulfide by bringing the first raw material into contact with an oil-soluble hydrogen sulfide absorbent, similarly to the hydrogen sulfide removing unit 30 in the first embodiment described above. .
- the second hydrogen sulfide removing unit 34 is an apparatus that removes hydrogen sulfide by bringing the first raw material into contact with an oil-soluble hydrogen sulfide absorbent, like the hydrogen sulfide removing unit 30 in the first embodiment described above. .
- the first separation unit 20 in the first embodiment described above is not provided in the preceding stage of the first hydrogen sulfide removal unit 32. Therefore, the first raw material supplied to the first hydrogen sulfide removing unit 32 includes high boiling point hydrocarbons. In the first hydrogen sulfide removing unit 32, a part of the high boiling point hydrocarbon is absorbed by the absorbent together with the hydrogen sulfide. For this reason, the 1st hydrogen sulfide removal part 32 has a function as a 1st separation part which isolate
- the second separation unit 22 is an apparatus for separating high-boiling hydrocarbons having a boiling point equal to or higher than that of propane from the first raw material, like the first separation unit 20 in the first embodiment described above.
- the second separation unit 22 may be the same as or different from the first separation unit 20 in the first embodiment described above.
- the mixing unit 42 is a device that mixes the second raw material containing the high-boiling hydrocarbons and the hydrogen sulfide absorbed agent, like the mixing unit 40 in the first embodiment described above.
- Examples of the mixing unit 42 include a batch type mixing device and an inline type mixing device.
- the mixing unit 42 may be the same as or different from the mixing unit 40.
- the absorbent supply source 52 may be the same as or different from the absorbent supply source 50 in the first embodiment described above.
- the pumps 72 to 74 may be the same as or different from the pumps 70 to 71 in the first embodiment described above.
- the compressor 92 may be the same as or different from the compressor 90 in the first embodiment described above.
- the present embodiment includes a hydrogen sulfide removing step and a mixing step, and a second step of separating high boiling point hydrocarbons from the first raw material treated in the hydrogen sulfide removing step after the hydrogen sulfide removing step. It further has a separation step.
- the first raw material from which heavy metals such as moisture and sludge have been removed is supplied to the first hydrogen sulfide removing unit 32 via the pipe L1 ′.
- the absorbent is supplied from the absorbent supply source 52 to the introduction part 82 through the pipe L7 ′, the branch 106, and the pipe L6 ′.
- the absorbent supplied to the introduction unit 82 is sprayed in an absorption tower in the second hydrogen sulfide removal unit 34, and an absorption operation for absorbing hydrogen sulfide is performed (hydrogen sulfide removal step).
- the sprayed absorbent absorbs hydrogen sulfide and is recovered as an absorbed agent at the bottom of the absorption tower, and a part of the pressure is increased by the pump 73 from the branch 105 and circulates through the pipe L6 ′.
- the absorbed agent overflowed from the pipe L6 ′ is supplied to the introduction part 84 via the pipe L4 ′, the branch 104, and the pipe L9.
- the absorbed agent supplied to the introduction unit 84 is sprayed in an absorption tower in the first hydrogen sulfide removal unit 32, and an absorption operation for absorbing hydrogen sulfide is performed.
- the sprayed absorbed agent further absorbs hydrogen sulfide and is recovered at the bottom of the absorption tower, and a part thereof is pressurized by the pump 72 from the branch 103 and circulates through the pipe L9. Further, the absorbed agent that has absorbed hydrogen sulfide is pressurized by the pump 74 in the pipe L3 ′, and is supplied to the mixing section 42 as a liquid at room temperature via the pipe L3 ′.
- the first raw material from which part of the hydrogen sulfide and the high-boiling hydrocarbons has been removed by the first hydrogen sulfide removing unit 32 is supplied to the second hydrogen sulfide removing unit 34 through the pipe L2 ′.
- the first raw material from which hydrogen sulfide and a part of the high-boiling hydrocarbons are further removed by the second hydrogen sulfide removing unit 34 is supplied to the second separation unit 22 via the pipe L5 ′.
- hydrogen sulfide is removed from the supplied first raw material (second separation step). Therefore, the gas from which the high-boiling point hydrocarbons are separated by the second separation unit 22 can be carried out to the outside as the target gas via the pipe L11.
- the second raw material containing high-boiling hydrocarbons is compressed by the compressor 92 and supplied as a liquid at room temperature to the mixing unit 42 via the pipe L10.
- the absorbed agent supplied from the pipe L3 ′ and the second raw material supplied from the pipe L10 are mixed (mixing step).
- the mixture of the absorbed agent and the second raw material mixed in the mixing unit 42 is supplied to the LPG tank 60 through the pipe L8 ′ as a liquid containing hydrogen sulfide.
- the absorbed agent mixed with LPG can easily remove the LPG component by reducing the pressure.
- the absorbed agent from which the LPG component has been removed can be regenerated by a regeneration process as necessary to form an absorbent.
- the hydrogen sulfide removed by the regeneration process can be treated with existing hydrogen sulfide treatment equipment.
- the absorbent solvent is preferably kerosene, toluene or the like.
- This embodiment is particularly effective in the case of a small scale and a small amount of LPG component (for example, less than 1% by volume), and is efficient in that a large-scale facility such as a slag catcher is not required.
- the equipment can be simplified.
- FIG. 3 is a system diagram showing the configuration of the hydrogen sulfide removing apparatus according to the third embodiment of the present invention.
- the hydrogen sulfide removing device 3 includes an absorbent supply source 54, a first separation unit 24, a hydrogen sulfide removal unit 36, a heavy metal removal unit 14, a moisture removal unit 16, and a second
- the separation section 26, the mixing section 44, and the pipes L12 to L24 are schematically configured.
- a first separation unit 24 is provided downstream of the raw material supply source 10, and the raw material supply source 10 and the first separation unit 24 are connected by a pipe L12.
- a hydrogen sulfide removing unit 36 is provided at the subsequent stage of the first separating unit 24, and the first separating unit 24 and the hydrogen sulfide removing unit 36 are connected by a pipe L13.
- a pipe L14 is connected to the subsequent stage of the first separation unit 24.
- a pipe L15 is connected to the subsequent stage of the raw material supply source 18, and is connected to a branch 109 provided in the pipe L17. The pipe L15 joins the pipe L14 at the branch 107, joins the pipe L16 at the branch 108, and joins the pipe L17 at the branch 109.
- a pipe L16 is connected to the subsequent stage of the absorbent supply source 54 and merges with the pipe L15 at the branch 108.
- a heavy metal removing unit 14 and a mixing unit 44 are provided following the hydrogen sulfide removing unit 36.
- the hydrogen sulfide removing unit 36 and the heavy metal removing unit 14 are connected by a pipe L18.
- the hydrogen sulfide removing unit 36 and the mixing unit 44 are connected by a pipe L19.
- a branch 110 is provided in the pipe L19.
- the pipe L17 branches off at the branch 110 and is connected to an introduction part 86 provided in the hydrogen sulfide removal part 36.
- the pipe L17 is provided with a pump 75.
- a water removal unit 16 is provided at the subsequent stage of the heavy metal removal unit 14, and the heavy metal removal unit 14 and the water removal unit 16 are connected by a pipe L18.
- a second separation unit 26 is provided at the subsequent stage of the moisture removal unit 16, and the moisture removal unit 16 and the second separation unit 26 are connected by a pipe L18.
- Pipes L20 to L22 are connected to the second separation unit.
- a mixing unit 44 is provided in the subsequent stage of the second separation unit 26, and the second separation unit 26 and the mixing unit 44 are connected by a pipe L23.
- a pipe L24 is connected to the subsequent stage of the mixing unit 44.
- the moisture removing unit 16 is a device that removes moisture such as water vapor from the first raw material.
- a known device that removes moisture from natural gas, crude oil, or the like may be used.
- Examples of the moisture removing unit 16 include an apparatus that removes moisture in the first raw material using a hydrophilic filter.
- the second separation unit 26 is an apparatus for separating high-boiling hydrocarbons having a boiling point equal to or higher than that of propane from the first raw material, like the first separation unit 20 in the first embodiment described above.
- the second separator 26 may be the same as or different from the first separator 20 in the first embodiment described above.
- the hydrogen sulfide removing unit 36 is an apparatus that removes hydrogen sulfide by bringing the first raw material into contact with an oil-soluble hydrogen sulfide absorbent, like the hydrogen sulfide removing unit 30 in the first embodiment described above.
- the hydrogen sulfide removing unit 36 may be the same as or different from the hydrogen sulfide removing unit 30 in the first embodiment described above.
- the mixing unit 44 is an apparatus that mixes the second raw material containing the high-boiling hydrocarbons and the hydrogen sulfide absorbed agent, like the mixing unit 40 in the first embodiment described above.
- Examples of the mixing unit 44 include a batch type mixing device and an inline type mixing device.
- the mixing unit 44 may be the same as or different from the mixing unit 40.
- the raw material supply source 18 may be the same as or different from the raw material supply source 10 in the first embodiment described above.
- the absorbent supply source 54 may be the same as or different from the absorbent supply source 50 in the first embodiment described above.
- the pump 75 may be the same as or different from the pumps 70 to 71 in the first embodiment described above.
- This embodiment is a preferred embodiment when the high-boiling hydrocarbons in the first raw material are relatively large.
- the present embodiment includes a first mixing step, a hydrogen sulfide removing step, and a mixing step, and a premixing step of mixing the high boiling point hydrocarbon obtained in the first separation step and the hydrogen sulfide absorbent. Also have.
- the hydrogen sulfide removing step the first raw material is brought into contact with the mixture obtained in the premixing step.
- the first raw material is supplied from the raw material supply source 10 to the first separation unit 24 via the pipe L12.
- the second raw material containing high-boiling hydrocarbons is separated from the first raw material (first separation step).
- the first separation unit 24 may be the same as or different from the separation unit described above.
- the 1st separation part 24 serves as a separator and a slag catcher.
- the second raw material separated by the first separation unit 24 is so-called condensate oil containing an alkane having 3 to 4 carbon atoms and mainly having an alkane having 5 to 10 carbon atoms.
- Condensate oil is a liquid hydrocarbon at normal temperature and pressure obtained during the extraction and refining of natural gas from a natural gas field.
- the absorbent is supplied from the absorbent supply source 54 to the branch 108 via the pipe L16, and merges with a mixture of condensate oil, naphtha, kerosene, and the like.
- the condensate oil, naphtha, kerosene, and the like and the absorbent are mixed (preliminary mixing step), and these mixtures are supplied to the branch 109 provided in the pipe L17 via the pipe L15.
- the mixture in the pipe L17 is supplied to the introduction unit 86 by the pump 75.
- the mixture of the absorbent and the high-boiling hydrocarbons supplied to the introduction unit 86 is sprayed in an absorption tower in the hydrogen sulfide removal unit 36, and an absorption operation for absorbing hydrogen sulfide is performed (hydrogen sulfide removal step).
- the sprayed mixture of the absorbent and the high boiling point hydrocarbon is recovered as an absorbed agent at the bottom of the absorption tower, and a part of the mixture is pressurized by the pump 75 from the branch 110 and circulates through the pipe L17.
- the introduction unit 86 introduces a mixture of condensate oil, high-boiling hydrocarbons such as naphtha and kerosene, and an absorbent into the hydrogen sulfide removal unit 36.
- the introduction part 86 of the present embodiment is different from the introduction part 80 and the second embodiment in the first embodiment in that the absorbent introduced into the hydrogen sulfide removal part 36 is already mixed with the high boiling point hydrocarbon.
- the mixture of the absorbent that has absorbed hydrogen sulfide and the high boiling point hydrocarbon is supplied to the mixing section 44 through the pipe L19 as a liquid absorbed agent.
- the absorbed agent moves as a liquid at room temperature in the pipe L19, so that a compressor is not necessary in the pipe L19.
- the first raw material from which hydrogen sulfide has been removed is supplied to the second separation unit 26 via the pipe L18.
- heavy metals such as mercury vapor are removed by the heavy metal removing unit 14, and then moisture such as water vapor is removed by the moisture removing unit 16.
- the first raw material from which the heavy metal and moisture are removed is supplied to the second separation unit 26 via the pipe L18.
- the first raw material from which hydrogen sulfide, heavy metal components, and moisture have been removed is separated into an inert gas component such as carbon dioxide, an LNG component, an LPG component, and a condensate oil component.
- the separated inert gas component is discharged to the outside through the pipe L20, and the LNG component is shipped as a product through the pipe L21.
- the separated LPG component is shipped as a product via the pipe L22, and the condensate oil component is supplied to the mixing unit 44 via the pipe L23.
- the absorbed agent and the condensate oil component are mixed (mixing step) and supplied to an external oil refining facility or the like via the pipe L24.
- the absorbed agent that has absorbed hydrogen sulfide is liquid even at room temperature, there is an advantage that a pressure-resistant container is not required even at room temperature when transporting the absorbed agent. Further, in the present embodiment, it is possible to replace with liquefaction processing such as GTL (Gas to Liquids) instead of natural gas LNG.
- GTL Gas to Liquids
- the LPG of this embodiment contains hydrogen sulfide, but by mixing the second raw material and the absorbed agent, the concentration of hydrogen sulfide is reduced, and the LPG can be shipped as a product.
- a pressure vessel such as LPG
- a small amount of hydrogen sulfide released from the absorbed agent can be used as an odorant, and gas leaks can be checked during storage and transportation of semi-finished products.
- the hydrogen sulfide removing device of the present invention hydrogen sulfide can be efficiently removed from the first raw material. As a result, high quality LNG can be obtained.
- the hydrogen sulfide removal device of the present invention uses an oil-soluble hydrogen sulfide absorbent, the absorbed agent that has absorbed hydrogen sulfide is also oil-soluble, and the absorbed agent is mixed with high-boiling hydrocarbons. As a result, LPG can be obtained.
- hydrogen sulfide removing apparatus of the present invention not only hydrogen sulfide but also mercaptans having an S—H (thiol) bond (generically referred to as hydrogen sulfide) can be removed.
- the hydrogen sulfide removing device 2 described above has two hydrogen sulfide removing units, but the number of hydrogen sulfide removing units may be three or four or more.
- the number of hydrogen sulfide removal units increases, the scale of the plant increases, but the concentration of hydrogen sulfide contained in the first raw material can be further reduced.
- this embodiment has demonstrated the case where LPG is obtained as a high boiling point hydrocarbon, it is good also as a form which mixes LPG and crude oil, obtains crude oil, and ships crude oil.
- hydrogen sulfide removing apparatus and the hydrogen sulfide removing method of the present invention By using the hydrogen sulfide removing apparatus and the hydrogen sulfide removing method of the present invention, hydrogen sulfide contained in the first raw material can be removed, and a purified target gas can be produced. In addition, LPG having high added value can be obtained without discharging a large amount of waste. Furthermore, compared with the case where hydrogen sulfide is removed by the amine absorption method, a regeneration process is unnecessary, the scale of the plant can be reduced, and hydrogen sulfide can be efficiently removed. In addition, even in a small-scale oil and gas field, it is easy to remove hydrogen sulfide in the production area, and energy saving can be achieved.
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Abstract
Description
本願は、2017年5月12日に日本に出願された特願2017-095944号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a hydrogen sulfide removing device and a hydrogen sulfide removing method.
This application claims priority based on Japanese Patent Application No. 2017-095944 for which it applied to Japan on May 12, 2017, and uses the content here.
また、アミン吸収法は、二酸化炭素及び硫化水素を吸収した吸収液を加熱再生する再生工程が必須であり、かつ、再生工程で生成する硫化水素を分離し、除去するプロセスが必要である。このため、プラントの規模が大きくなり、処理コスト等の点で採算が取れない。
特許文献1では、硫化水素を吸収した吸収剤(吸収済剤ともいう)の処理については、何ら考慮されていない。
このため、従来の技術では吸収済剤等の処理が煩雑であり、効率的に硫化水素を除去できなかった。 However, in the method for removing hydrogen sulfide using an adsorbent such as iron oxide, a large amount of waste is generated and the environmental load is large.
In addition, the amine absorption method requires a regeneration step for heating and regenerating the absorbing solution that has absorbed carbon dioxide and hydrogen sulfide, and also requires a process for separating and removing hydrogen sulfide generated in the regeneration step. For this reason, the scale of a plant becomes large and it cannot be profitable in terms of processing costs.
In Patent Document 1, no consideration is given to the treatment of an absorbent that absorbs hydrogen sulfide (also referred to as an absorbed agent).
For this reason, in the prior art, the treatment of the absorbed agent or the like is complicated, and hydrogen sulfide cannot be removed efficiently.
[1]炭化水素及び硫化水素を含有する第一の原料を油溶性の硫化水素吸収剤に接触させて前記硫化水素を除去する硫化水素除去部と、プロパンの沸点以上の沸点を有する高沸点炭化水素を含有する第二の原料と前記硫化水素吸収剤に前記硫化水素を吸収させた硫化水素吸収済剤とを混合する混合部と、を備えることを特徴とする硫化水素除去装置。
[2]前記第一の原料から、前記高沸点炭化水素を分離する第一の分離部を前記硫化水素除去部の前段にさらに備えることを特徴とする、[1]に記載の硫化水素除去装置。
[3]前記硫化水素除去部で処理した第一の原料から、前記高沸点炭化水素を分離する第二の分離部を前記硫化水素除去部の後段にさらに備えることを特徴とする、[1]または[2]に記載の硫化水素除去装置。
[4]前記第一の分離部で得られた前記高沸点炭化水素と前記硫化水素吸収剤との混合物を前記硫化水素除去部に導入する導入部をさらに備えることを特徴とする、[2]に記載の硫化水素除去装置。 The present invention has the following aspects.
[1] A hydrogen sulfide removing portion for removing the hydrogen sulfide by bringing the first raw material containing hydrocarbon and hydrogen sulfide into contact with an oil-soluble hydrogen sulfide absorbent, and high boiling carbonization having a boiling point higher than that of propane. A hydrogen sulfide removing apparatus comprising: a mixing unit that mixes a second raw material containing hydrogen and a hydrogen sulfide absorbed agent obtained by absorbing the hydrogen sulfide in the hydrogen sulfide absorbent.
[2] The hydrogen sulfide removing device according to [1], further comprising a first separation unit that separates the high-boiling hydrocarbons from the first raw material before the hydrogen sulfide removal unit. .
[3] The method further comprises a second separation unit for separating the high-boiling hydrocarbons from the first raw material treated in the hydrogen sulfide removal unit, after the hydrogen sulfide removal unit. [1] Or the hydrogen sulfide removal apparatus as described in [2].
[4] The method further comprises an introduction part that introduces the mixture of the high-boiling hydrocarbon obtained in the first separation part and the hydrogen sulfide absorbent into the hydrogen sulfide removal part. [2] The hydrogen sulfide removing apparatus according to 1.
[5]炭化水素及び硫化水素を含有する第一の原料を油溶性の硫化水素吸収剤に接触させて前記硫化水素を除去する硫化水素除去工程と、プロパンの沸点以上の沸点を有する高沸点炭化水素を含有する第二の原料と前記硫化水素吸収剤に前記硫化水素を吸収させた硫化水素吸収済剤とを混合する混合工程とを有し、前記第一の原料から、前記硫化水素を除去することを特徴とする硫化水素除去方法。
[6]前記硫化水素除去工程の前段に、前記第一の原料から、前記高沸点炭化水素を分離する第一分離工程をさらに有することを特徴とする、[5]に記載の硫化水素除去方法。
[7]前記硫化水素除去工程の後段に、前記硫化水素除去工程で処理した第一の原料から、前記高沸点炭化水素を分離する第二分離工程をさらに有することを特徴とする、[5]または[6]に記載の硫化水素除去方法。
[8]前記第一分離工程で得られた前記高沸点炭化水素と前記硫化水素吸収剤とを混合する予備混合工程を有し、前記硫化水素除去工程は、前記第一の原料と前記予備混合工程で得られた混合物とを接触させることを特徴とする、[6]に記載の硫化水素除去方法。
[9]前記混合工程において、前記高沸点炭化水素が加圧液化状態となる条件で、前記第二の原料と前記硫化水素吸収済剤とを混合することを特徴とする、[5]~[8]のいずれかに記載の硫化水素除去方法。
[10]前記高沸点炭化水素が、室温で液体であることを特徴とする、[5]~[8]のいずれかに記載の硫化水素除去方法。 Furthermore, this invention has the following aspects.
[5] A hydrogen sulfide removing step of removing the hydrogen sulfide by bringing the first raw material containing hydrocarbon and hydrogen sulfide into contact with an oil-soluble hydrogen sulfide absorbent, and high boiling carbonization having a boiling point higher than that of propane. A mixing step of mixing a second raw material containing hydrogen and a hydrogen sulfide absorbed agent obtained by absorbing the hydrogen sulfide in the hydrogen sulfide absorbent, and removing the hydrogen sulfide from the first raw material A method for removing hydrogen sulfide.
[6] The method for removing hydrogen sulfide according to [5], further comprising a first separation step for separating the high-boiling hydrocarbons from the first raw material before the hydrogen sulfide removal step. .
[7] The method further comprises a second separation step for separating the high-boiling hydrocarbons from the first raw material treated in the hydrogen sulfide removal step after the hydrogen sulfide removal step, [5] Or the hydrogen sulfide removal method as described in [6].
[8] A premixing step of mixing the high-boiling hydrocarbons obtained in the first separation step and the hydrogen sulfide absorbent, wherein the hydrogen sulfide removal step includes the first raw material and the premixing The method for removing hydrogen sulfide according to [6], wherein the mixture obtained in the step is contacted.
[9] In the mixing step, the second raw material and the hydrogen sulfide absorbed agent are mixed under a condition that the high boiling point hydrocarbon is in a pressurized liquefied state. [5] to [5] 8] The method for removing hydrogen sulfide according to any one of the above.
[10] The method for removing hydrogen sulfide according to any one of [5] to [8], wherein the high-boiling hydrocarbon is liquid at room temperature.
本発明の硫化水素除去装置は、例えば、炭化水素の精製装置(精製された炭化水素を製造する装置)として適用できる。特に、LNG(Liquefied Natural Gas、液化天然ガス)製造装置として好適である。
本発明の硫化水素除去方法は、硫化水素除去工程と混合工程とを有する。
本発明の硫化水素除去方法は、例えば、炭化水素精製方法(精製された炭化水素を製造する方法)として適用できる。特に、LNG製造方法として好適である。 The hydrogen sulfide removing device of the present invention includes a hydrogen sulfide removing unit and a mixing unit.
The hydrogen sulfide removal apparatus of the present invention can be applied as, for example, a hydrocarbon purification apparatus (an apparatus for producing purified hydrocarbon). In particular, it is suitable as an apparatus for producing LNG (Liquid Natural Gas).
The method for removing hydrogen sulfide of the present invention includes a hydrogen sulfide removing step and a mixing step.
The hydrogen sulfide removal method of the present invention can be applied as, for example, a hydrocarbon purification method (a method for producing a purified hydrocarbon). In particular, it is suitable as an LNG manufacturing method.
以下、本発明の第一実施形態に係る硫化水素除去装置、及びこの装置を用いた硫化水素除去方法について、図面を用いて詳細に説明する。
本発明の硫化水素除去装置は、炭化水素(アルカン)及び硫化水素を含有する第一の原料から硫化水素を除去し、精製された炭化水素を目的ガスとして取り出す装置である。
なお、以下の説明で用いる図面は、特徴をわかりやすくするために、便宜上特徴となる部分を拡大して示している場合があり、各構成要素の寸法比率等が実際と同じであるとは限らない。 [First embodiment]
Hereinafter, a hydrogen sulfide removing apparatus according to a first embodiment of the present invention and a hydrogen sulfide removing method using the apparatus will be described in detail with reference to the drawings.
The hydrogen sulfide removing apparatus of the present invention is an apparatus for removing hydrogen sulfide from a first raw material containing hydrocarbon (alkane) and hydrogen sulfide and taking out purified hydrocarbon as a target gas.
In addition, in the drawings used in the following description, in order to make the features easy to understand, there are cases where the portions that become the features are enlarged for the sake of convenience, and the dimensional ratios of the respective components are not always the same as the actual ones. Absent.
図1は、本発明の第一実施形態に係る硫化水素除去装置の構成を示す系統図である。図1に示すように、硫化水素除去装置1は、セパレータ12と、第一の分離部20と、硫化水素除去部30と、混合部40と、吸収剤供給源50と、LPG(Liquefied Petroleum Gas、液化石油ガス)タンク60と、配管L1~L8と、を備えて概略構成されている。 <Hydrogen sulfide removal device>
FIG. 1 is a system diagram showing the configuration of the hydrogen sulfide removing apparatus according to the first embodiment of the present invention. As shown in FIG. 1, the hydrogen sulfide removal apparatus 1 includes a
セパレータ12の後段には第一の分離部20が備えられ、セパレータ12と第一の分離部20とは、配管L1で接続されている。
第一の分離部20の後段には硫化水素除去部30と混合部40とが備えられている。第一の分離部20と硫化水素除去部30とは、配管L2で接続されている。第一の分離部20と混合部40とは、配管L3で接続されている。配管L3にはコンプレッサー90が備えられている。硫化水素除去部30には配管L5が接続されている。硫化水素除去部30の後段には混合部40が備えられ、硫化水素除去部30と混合部40とは、配管L4で接続されている。配管L4には分岐101とポンプ71とが備えられている。
混合部40の後段にはLPGタンク60が備えられ、混合部40とLPGタンク60とは、配管L8で接続されている。配管L6は、分岐101から分岐して、硫化水素除去部30内に備えられた導入部80と接続されている。配管L6にはポンプ70と分岐102とが備えられている。配管L7は、分岐102から分岐して、吸収剤供給源50と接続されている。 A
A
A hydrogen
An
原料供給源10は、炭化水素及び硫化水素を含有する第一の原料を硫化水素除去装置1に供給する供給源(供給部)である。
第一の原料は、炭化水素及び硫化水素を含有していればよく、例えば、採掘された天然ガスや、石油を精製する際に得られる液化石油ガス、石油生産に伴い産出される油田随伴ガス、石炭層から採取可能なコールベッドメタン(CBM)、石炭をコークス炉で乾留したときに得られるコークス炉ガス等が挙げられる。第一の原料には、炭化水素及び硫化水素の他、二酸化炭素、窒素、ヘリウム等のガスが含有されてもよい。
第一の原料は、気体でも液体でもよいし、気体と液体との混合体でもよく、気体と液体と固体との混合体であってもよい。 (Raw material supply source)
The raw
The first raw material only needs to contain hydrocarbons and hydrogen sulfide. For example, the extracted natural gas, the liquefied petroleum gas obtained when refining petroleum, the oil field associated gas produced by the oil production Examples thereof include coal bed methane (CBM) that can be collected from a coal bed, coke oven gas obtained when coal is carbonized in a coke oven, and the like. The first raw material may contain gas such as carbon dioxide, nitrogen, helium in addition to hydrocarbon and hydrogen sulfide.
The first raw material may be gas or liquid, may be a mixture of gas and liquid, or may be a mixture of gas, liquid and solid.
セパレータ12は、第一の原料に含まれる水分やスラッジ等を除去する装置である。
セパレータ12としては、天然ガスや原油等から水分やスラッジ等を除去する公知の装置が用いられてもよい。セパレータ12としては、例えば、親油性の繊維等でできたコアレッサーや親水性のフィルターを用いて、第一の原料中の水分やスラッジ等を除去する装置が挙げられる。
なお、本実施形態においては、セパレータ12で炭素数5以上の炭化水素がスラッジ等として除去され、第一の分離部20へは、炭素数4以下の炭化水素(メタン、エタン、プロパン、ブタン)等が供給される。 (Separator)
The
As the
In the present embodiment, hydrocarbons having 5 or more carbon atoms are removed as sludge or the like by the
第一の分離部20は、第一の原料から、プロパンの沸点以上の沸点を有する高沸点炭化水素(以下、単に「高沸点炭化水素」ともいう)を分離する装置である。ここで、「プロパンの沸点」とは-42℃のことである。また、前記高沸点炭化水素は、プロパン及び炭素数4以上の炭化水素(アルカン)であるが、上記のようにセパレータ12を設けて、炭素数5以上の炭化水素(アルカン)は実質的に除去することが好ましい。すなわち、前記高沸点炭化水素は、主にプロパン又はブタン、あるいはその双方により構成されることが好ましい。
第一の分離部20で、第一の原料から高沸点炭化水素を含有する第二の原料が分離される。
本実施形態では、第一の分離部20で、第一の原料から高沸点炭化水素(プロパン、ブタン等)を含有する第二の原料が分離される。 (First separation part)
The
In the
In the present embodiment, the
本実施形態において、分離膜とは、微細な貫通孔等により、気体の種類による透過率に差を備えた構造を有し、ガス透過性を有する透過体をいう。そのメカニズムは、貫通孔と分子の大きさの関係で、透過率を制御するメカニズム、気体の分子量に基づく平均自由工程を利用するメカニズム等が挙げられる。種々のメカニズムに基づき、ゼオライト等のセラミックス、ポリイミドや、セルロース、シリコーン、フッ素系高分子等の有機化合物等の多様な素材が存在する。分離膜を用いた分離装置の形態は、円筒状、中空糸、平板、あるいは、袋状の分離膜を巻いて円筒状にする等の多様な分離膜モジュールとして提供される形態が挙げられる。これらの分離膜は、第一の原料となる天然ガスの価格、製品ガスとなるメタン等の炭化水素ガスの価格等に応じて、選択することができる。 The
In the present embodiment, the separation membrane refers to a permeable body having a structure having a difference in transmittance depending on the type of gas due to a fine through hole or the like and having gas permeability. Examples of the mechanism include a mechanism for controlling the transmittance according to the relationship between the size of the through hole and the molecule, and a mechanism for utilizing an average free process based on the molecular weight of the gas. Based on various mechanisms, there are various materials such as ceramics such as zeolite, polyimide, organic compounds such as cellulose, silicone, and fluorine-based polymers. Examples of the form of the separation apparatus using the separation membrane include forms provided as various separation membrane modules such as a cylindrical shape, a hollow fiber, a flat plate, or a bag-like separation membrane wound into a cylindrical shape. These separation membranes can be selected according to the price of natural gas that is the first raw material, the price of hydrocarbon gas such as methane that is the product gas, and the like.
硫化水素除去部30は、第一の原料を油溶性の硫化水素吸収剤(以下、単に「吸収剤」ともいう)に接触させて硫化水素を除去する装置である。
硫化水素除去部30は、例えば、吸収塔のような反応器で構成され、吸収塔の内部には、吸収剤を供給するための導入部80が備えられる。
硫化水素除去部30は、導入部80から吸収剤を吸収塔の内部に噴霧して、第一の原料と接触させる装置である。
硫化水素除去部30としては、吸収剤を噴霧する装置に限定されず、吸収剤を吸収塔の底部に溜めた液体に、第一の原料をバブリングさせて硫化水素を除去する装置でもよい。 (Hydrogen sulfide removal part)
The hydrogen
The hydrogen
The hydrogen
The hydrogen
吸収剤は、溶液の形で使用することが好ましい。例えば、前記吸収剤として、1,9-ノナンジアールや、2-メチル-1,8-オクタンジアール等を2~10倍(体積基準)の灯油、ナフサ、低分子量ポリエチレングリコール(分子量200~1000)等の溶媒に溶解させたものが好適に用いられる。ここで、灯油とは、引火点が40℃以上で、95容量%留出温度が300℃以下の留分を意味する。なお、引火点とは、JIS K2265に準拠して測定した値を指す。また、ナフサとは、10容量%留出温度が50℃以上で、90容量%留出温度が150℃以下の留分であり、沸点範囲が30~150℃の留分を含有する留分を意味する。
なお、本明細書において、「油溶性」とは、JIS K2203:2009に規定する1号の灯油に、化合物と灯油を2:8~8:2の範囲で混合して、相分離しない化合物が有する性質をいうものとする。 Examples of the oil-soluble hydrogen sulfide absorbent include dialdehydes having aldehyde groups in the vicinity of both ends of a long-chain alkane skeleton. Examples of the dialdehyde include 1,9-nonanedial, which has low toxicity, excellent heat resistance, and storage stability, and 2-methyl-1,8-octanedial (2- methyl-1,8-octanedial) and the like.
The absorbent is preferably used in the form of a solution. For example, as the absorbent, 1,9-nonane dial, 2-methyl-1,8-octane dial, etc. are 2 to 10 times (volume basis) kerosene, naphtha, low molecular weight polyethylene glycol (molecular weight 200 to 1000). Those dissolved in a solvent such as the above are preferably used. Here, kerosene means a fraction having a flash point of 40 ° C. or higher and a 95% by volume distillation temperature of 300 ° C. or lower. The flash point refers to a value measured according to JIS K2265. The naphtha is a fraction having a 10% by volume distillation temperature of 50 ° C. or more and a 90% by volume distillation temperature of 150 ° C. or less, and containing a fraction having a boiling point range of 30 to 150 ° C. means.
In this specification, “oil-soluble” refers to a compound that does not phase-separate when compound and kerosene are mixed in the range of 2: 8 to 8: 2 with No. 1 kerosene specified in JIS K2203: 2009. It shall mean the property possessed.
混合部40は、高沸点炭化水素を含有する第二の原料と、硫化水素吸収済剤とを混合する装置である。
混合部40としては、例えば、バッチ式の混合装置や、インライン型の混合装置等が挙げられる。 (Mixing part)
The mixing
Examples of the mixing
吸収剤供給源50は、硫化水素除去部30に硫化水素吸収剤を供給する供給源である。
吸収剤供給源50は、吸収剤を供給できればよく、例えば、吸収剤を一時貯留することができる備え付けのタンクや、移動可能なタンク積載車両等が挙げられる。 (Absorbent source)
The
The
LPGタンク60は、吸収済剤と第二の原料との混合物を一時貯留するためのタンクである。
LPGタンク60は、吸収済剤と第二の原料との混合物を一時貯留できればよく、例えば、混合物を一時貯留することができる備え付けのタンクや、移動可能なタンク積載車両等が挙げられる。 (LPG tank)
The
The
次に、硫化水素除去装置1を用いた、第一の原料の硫化水素除去方法について説明する。
本実施形態は、硫化水素除去工程と、混合工程とを有し、前記硫化水素除去工程の前段に、第一の原料から高沸点炭化水素を分離する第一分離工程をさらに有する。 <Method of removing hydrogen sulfide>
Next, a method for removing hydrogen sulfide from the first raw material using the hydrogen sulfide removing apparatus 1 will be described.
The present embodiment includes a hydrogen sulfide removal step and a mixing step, and further includes a first separation step for separating high-boiling hydrocarbons from the first raw material before the hydrogen sulfide removal step.
第一の原料中の炭化水素は、メタン、エタンと、プロパンの沸点以上の沸点を有するプロパン、ブタン等の高沸点炭化水素とを含有する。
第一の原料中には、炭化水素及び硫化水素以外にも、水分やスラッジ等が含まれている。
水分やスラッジ等が第一の原料中に含まれていると、純度の高い目的ガスや高品質のLPGを得ることができない。そのため、第一の原料中の水分やスラッジ等の不純物を除去しておくことが好ましい。
第一の原料中の水分やスラッジ等を除去することにより、純度の高い目的ガスや高品質のLPGを得ることができる。 The first raw material containing hydrocarbons and hydrogen sulfide is supplied from the raw
The hydrocarbon in the first raw material contains methane, ethane, and high-boiling hydrocarbons such as propane and butane having a boiling point higher than that of propane.
The first raw material contains moisture, sludge and the like in addition to hydrocarbons and hydrogen sulfide.
If moisture, sludge, or the like is contained in the first raw material, it is not possible to obtain a high-purity target gas or high-quality LPG. Therefore, it is preferable to remove impurities such as moisture and sludge in the first raw material.
By removing moisture, sludge and the like in the first raw material, it is possible to obtain target gas with high purity and high quality LPG.
第一の分離部20で、第一の原料から高沸点炭化水素を含有する第二の原料が分離される(第一分離工程)。
本実施形態において、高沸点炭化水素は、プロパン、ブタンであり、室温で気体として分離される。
本明細書において、室温とは、1~30℃をいう。 Moisture, sludge, and the like are removed from the first raw material treated by the
The
In this embodiment, high boiling point hydrocarbons are propane and butane, and are separated as a gas at room temperature.
In this specification, room temperature means 1 to 30 ° C.
分離された第二の原料は、配管L3を介して混合部40へと供給される。
本実施形態において、高沸点炭化水素は室温で気体として分離されるため、高沸点炭化水素は、コンプレッサー90で圧縮されることにより、室温で液体(LPG)として配管L3中を移動して、混合部40へと供給される。 The first raw material processed in the
The separated second raw material is supplied to the mixing
In the present embodiment, since the high boiling point hydrocarbon is separated as a gas at room temperature, the high boiling point hydrocarbon is compressed by the
硫化水素除去部30では、第一の原料を吸収剤と吸収済剤との混合物に接触させることで、第一の原料中の硫化水素が混合物中の吸収剤に移行する。
吸収剤に硫化水素を吸収させた硫化水素吸収済剤は、配管L4中のポンプ71で昇圧された後、配管L4を介して混合部40へと供給される。 The absorbent is supplied from the
In the hydrogen
The hydrogen sulfide absorbed agent having absorbed hydrogen sulfide in the absorbent is pressurized by the
硫化水素除去工程における硫化水素除去部30内の温度は、-30~150℃が好ましく、0~130℃がより好ましい。硫化水素除去工程における硫化水素除去部30内の圧力は、-0.1~10MPaが好ましく、0~1.0MPaがより好ましい。
目的ガス中の硫化水素含有濃度は、100ppm(体積基準)以下が好ましく、30ppm以下がより好ましく、10ppm以下がさらに好ましく、4ppm以下が特に好ましい。目的ガス中の硫化水素含有濃度が100ppm以下であると、漏えい事故等で漏れた目的ガスに暴露されても、嗅覚への影響を抑えられるという利点があり、30ppm以下であると、上記利点に加えて気道刺激や結膜炎等への影響を抑えられるという利点があり、4ppm以下であると、上記利点に加えてガスパイプライン用の原料ガスとして出荷できるという利点がある。
なお、硫化水素含有濃度は、0ppmであることが最も好ましいが、前記上限値以下であれば、上述したような利点が確保できるため、0ppmまで減じる場合の経済性なども考慮して0ppm超であってもよい。 In the hydrogen
The temperature in the hydrogen
The concentration of hydrogen sulfide contained in the target gas is preferably 100 ppm (volume basis) or less, more preferably 30 ppm or less, still more preferably 10 ppm or less, and particularly preferably 4 ppm or less. If the concentration of hydrogen sulfide in the target gas is 100 ppm or less, there is an advantage that the influence on the sense of smell can be suppressed even if it is exposed to the target gas leaked due to a leakage accident or the like. In addition, there is an advantage that the influence on airway irritation, conjunctivitis and the like can be suppressed, and when it is 4 ppm or less, there is an advantage that it can be shipped as a raw material gas for a gas pipeline in addition to the above advantages.
The concentration of hydrogen sulfide is most preferably 0 ppm, but if it is less than the above upper limit, the above-described advantages can be ensured, so that it is more than 0 ppm in consideration of economics when reducing to 0 ppm. There may be.
よって、混合部40において、高沸点炭化水素が加圧液化状態となる条件で、第二の原料と吸収済剤とを混合することが好ましい。また、混合部40において、高沸点炭化水素が室温で液体であることが好ましい。混合部40は、第二の原料と吸収済剤とをより良好に混合するため、攪拌機を備えてもよい。
混合部40では、第二の原料に混合される吸収済剤は、第二の原料の不純物である。このため、第二の原料に混合される吸収済剤の質量は、第二の原料100質量%に対して、10質量%以下が好ましく、1質量%以下がより好ましく、既存のLPG設備を使用する場合には、0.1質量%以下がさらに好ましい。
吸収剤の溶媒に灯油またはナフサを使用している場合は、第二の原料100質量%に対して吸収済剤の溶媒を100質量%以上にすると、第二の原料の蒸気圧を下げることができる。第二の原料の蒸気圧を下げると、コンプレッサー90、配管L3、配管L8、LPGタンク60等を簡易化できる。このため、吸収済剤の溶媒の質量は、第二の原料100質量%に対して、100質量%以上が好ましい。 In the mixing
Therefore, in the mixing
In the mixing
When kerosene or naphtha is used as the solvent of the absorbent, the vapor pressure of the second raw material can be lowered by setting the solvent of the absorbed agent to 100% by mass or more with respect to 100% by mass of the second raw material. it can. When the vapor pressure of the second raw material is lowered, the
なお、本実施形態においては、セパレータ12で第一の原料から炭素数5以上の炭化水素が除去されるため、第二の原料中の高沸点炭化水素はプロパン又はブタン、あるいはその双方である。このため、混合部40で混合された吸収済剤と第二の原料との混合物は、主成分をプロパン、ブタン等とするLPGとして混合部40へと供給される。
硫化水素を含有する吸収済剤は、大量のLPGで希釈されるため、吸収済剤と第二の原料との混合物中の硫化水素含有濃度を低減することができる。吸収済剤と第二の原料との混合物中の硫化水素含有濃度は、50~100質量ppmが好ましく、50~70質量ppmがより好ましい。吸収済剤と第二の原料との混合物中の硫化水素含有濃度が100質量ppm以下であると、LPG出荷規格に適合するため、改めて硫化水素を除去する工程を経ることなくLPG製品として出荷することが可能となる。吸収済剤と第二の原料との混合物中の硫化水素含有濃度が50質量ppm以上であると、本発明による効果がより得られやすい。 The mixture of the absorbed agent and the second raw material mixed in the mixing
In the present embodiment, since the hydrocarbon having 5 or more carbon atoms is removed from the first raw material by the
Since the absorbed agent containing hydrogen sulfide is diluted with a large amount of LPG, the hydrogen sulfide-containing concentration in the mixture of the absorbed agent and the second raw material can be reduced. The hydrogen sulfide-containing concentration in the mixture of the absorbed agent and the second raw material is preferably 50 to 100 ppm by mass, and more preferably 50 to 70 ppm by mass. If the hydrogen sulfide content concentration in the mixture of the absorbed agent and the second raw material is 100 ppm by mass or less, it conforms to the LPG shipping standard, so it is shipped as an LPG product without going through the process of removing hydrogen sulfide again. It becomes possible. When the hydrogen sulfide-containing concentration in the mixture of the absorbed agent and the second raw material is 50 ppm by mass or more, the effect according to the present invention is more easily obtained.
搬出された吸収済剤と第二の原料との混合物は、別途生産された原油と混合され、既存の石油精製設備が有する水素化脱硫設備にて処理されてもよい。吸収済剤に吸収された硫化水素は、水素化脱硫設備にて分離され、別の設備の硫黄回収装置で単体硫黄として製品化することができる。 The mixture of the absorbed agent and the second raw material can be temporarily stored in the
The mixture of the absorbed agent and the second raw material carried out may be mixed with separately produced crude oil and processed in a hydrodesulfurization facility of an existing petroleum refining facility. The hydrogen sulfide absorbed in the absorbed agent can be separated in a hydrodesulfurization facility and commercialized as simple sulfur in a sulfur recovery device of another facility.
次に、本発明の第二実施形態に係る硫化水素除去装置、及びこの装置を用いた硫化水素除去方法について説明する。以下、上述した第一実施形態と異なる部分を中心に図2を説明する。図2は、本発明の第二実施形態に係る硫化水素除去装置の構成を示す系統図である。図2に示すように、硫化水素除去装置2は、セパレータ12と、重金属除去部14と、第一の硫化水素除去部32と、第二の硫化水素除去部34と、吸収剤供給源52と、第二の分離部22と、混合部42と、LPGタンク60と、配管L1’~L8’と、配管L9~11とを備えて概略構成されている。 [Second Embodiment]
Next, a hydrogen sulfide removing device according to a second embodiment of the present invention and a hydrogen sulfide removing method using this device will be described. Hereinafter, FIG. 2 will be described focusing on the differences from the first embodiment described above. FIG. 2 is a system diagram showing the configuration of the hydrogen sulfide removing apparatus according to the second embodiment of the present invention. As shown in FIG. 2, the hydrogen
セパレータ12の後段には重金属除去部14が備えられ、セパレータ12と重金属除去部14とは、配管L1’で接続されている。重金属除去部14の後段には第一の硫化水素除去部32が備えられ、重金属除去部14と第一の硫化水素除去部32とは、配管L1’で接続されている。
第一の硫化水素除去部32の後段には第二の硫化水素除去部34と混合部42とが備えられている。第一の硫化水素除去部32と第二の硫化水素除去部34とは、配管L2’で接続されている。第一の硫化水素除去部32と混合部42とは、配管L3’で接続されている。配管L3’にはポンプ74が備えられている。
第二の硫化水素除去部34の後段には第二の分離部22が備えられ、第二の硫化水素除去部34と第二の分離部22とは、配管L5’で接続されている。第二の分離部22の後段には、混合部42が備えられ、第二の分離部22と混合部42とは、配管L10で接続されている。配管L10には、コンプレッサー92が備えられている。第二の分離部22には、配管L11が接続されている。
配管L9は、配管L3’に備えられた分岐103から分岐して、第一の硫化水素除去部32内に備えられた導入部82と接続されている。配管L9にはポンプ72と分岐104とが備えられている。
配管L4’は、配管L9の分岐104から分岐して、第二の硫化水素除去部34と接続されている。配管L4’には分岐105が備えられている。
配管L6’は、配管L4’の分岐105から分岐して、第二の硫化水素除去部34内に備えられた導入部84と接続されている。配管L6’にはポンプ73と分岐106とが備えられている。
配管L7’は、配管L6’の分岐106から分岐して、吸収剤供給源52と接続されている。
混合部42の後段にはLPGタンク60が備えられ、混合部42とLPGタンク60とは、配管L8’で接続されている。 A
A heavy
A second hydrogen
A
The pipe L9 branches from the
The pipe L4 ′ branches from the
The pipe L6 ′ branches from the
The pipe L7 ′ branches from the
An
重金属除去部14は、第一の原料から、水銀蒸気等の重金属成分を除去するための装置である。
重金属除去部14としては、特に限定されず、重金属を除去する公知の装置を用いることができる。重金属除去部14としては、例えば、シリカゲルやアルミナ等に金属硫化物を担持した吸着剤や、活性炭に金属硫化物を担持した吸着剤を充填した水銀除去装置等が挙げられる。 (Heavy metal removal part)
The heavy
The heavy
第一の硫化水素除去部32は、上述した第一の実施形態における硫化水素除去部30と同様、第一の原料を油溶性の硫化水素吸収剤に接触させて硫化水素を除去する装置である。 (First hydrogen sulfide removal part)
The first hydrogen
第二の硫化水素除去部34は、上述した第一の実施形態における硫化水素除去部30と同様、第一の原料を油溶性の硫化水素吸収剤に接触させて硫化水素を除去する装置である。 (Second hydrogen sulfide removal part)
The second hydrogen
第一の硫化水素除去部32と第二の硫化水素除去部34とは、互いに同じであってもよく、異なっていてもよい。 In the present embodiment, the
The first hydrogen
第二の分離部22は、上述した第一の実施形態における第一の分離部20と同様、第一の原料から、プロパンの沸点以上の沸点を有する高沸点炭化水素を分離する装置である。
第二の分離部22は、上述した第一の実施形態における第一の分離部20と、互いに同じであってもよく、異なっていてもよい。 (Second separation part)
The
The
混合部42は、上述した第一の実施形態における混合部40と同様、高沸点炭化水素を含有する第二の原料と、硫化水素吸収済剤とを混合する装置である。
混合部42としては、例えば、バッチ式の混合装置や、インライン型の混合装置等が挙げられる。
混合部42は、混合部40と互いに同じであってもよく、異なっていてもよい。 (Mixing part)
The mixing
Examples of the mixing
The mixing
ポンプ72~74は、上述した第一の実施形態におけるポンプ70~71と、互いに同じであってもよく、異なっていてもよい。
コンプレッサー92は、上述した第一の実施形態におけるコンプレッサー90と、互いに同じであってもよく、異なっていてもよい。 The
The
The
本実施形態は、硫化水素除去工程と、混合工程とを有し、前記硫化水素除去工程の後段に、前記硫化水素除去工程で処理した第一の原料から、高沸点炭化水素を分離する第二分離工程をさらに有する。 Next, a method for removing hydrogen sulfide from the first raw material using the hydrogen
The present embodiment includes a hydrogen sulfide removing step and a mixing step, and a second step of separating high boiling point hydrocarbons from the first raw material treated in the hydrogen sulfide removing step after the hydrogen sulfide removing step. It further has a separation step.
吸収剤は、吸収剤供給源52から、配管L7’、分岐106、配管L6’を介して導入部82へと供給される。導入部82に供給された吸収剤は、第二の硫化水素除去部34中の吸収塔中で噴霧され、硫化水素を吸収する吸収操作が行われる(硫化水素除去工程)。
噴霧された吸収剤は、硫化水素を吸収して吸収済剤として吸収塔底部で回収され、一部は分岐105からポンプ73で昇圧され、配管L6’を循環する。配管L6’からオーバーフローした吸収済剤は、配管L4’、分岐104、配管L9を介して、導入部84へと供給される。導入部84に供給された吸収済剤は、第一の硫化水素除去部32中の吸収塔中で噴霧され、硫化水素を吸収する吸収操作が行われる。噴霧された吸収済剤は、さらに硫化水素を吸収して吸収塔底部で回収され、一部は分岐103からポンプ72で昇圧され、配管L9を循環する。
さらに硫化水素を吸収させた吸収済剤は、配管L3’中のポンプ74で昇圧され、室温で液体として配管L3’を介して混合部42へと供給される。 In the first raw material, moisture, sludge and the like are removed by the
The absorbent is supplied from the
The sprayed absorbent absorbs hydrogen sulfide and is recovered as an absorbed agent at the bottom of the absorption tower, and a part of the pressure is increased by the
Further, the absorbed agent that has absorbed hydrogen sulfide is pressurized by the
第二の硫化水素除去部34でさらに硫化水素と高沸点炭化水素の一部が除去された第一の原料は、配管L5’を介して第二の分離部22へと供給される。
第二の分離部22は、供給される第一の原料から硫化水素が除去されている(第二分離工程)。そのため、第二の分離部22で高沸点炭化水素が分離されたガスは、目的ガスとして配管L11を介して外部へと搬出することが可能となる。 On the other hand, the first raw material from which part of the hydrogen sulfide and the high-boiling hydrocarbons has been removed by the first hydrogen
The first raw material from which hydrogen sulfide and a part of the high-boiling hydrocarbons are further removed by the second hydrogen
In the
混合部42では、配管L3’から供給される吸収済剤と、配管L10から供給される第二の原料とが混合される(混合工程)。混合部42で混合された吸収済剤と第二の原料との混合物は、硫化水素を含む液体として、配管L8’を介してLPGタンク60へと供給される。 On the other hand, the second raw material containing high-boiling hydrocarbons is compressed by the
In the mixing
本実施形態は、特に小規模で、LPG成分が少ない(例えば濃度1体積%未満)場合に有効で、スラグキャッチャー等の大規模な設備を必要としない点で、効率が良い。
加えて、LPG成分を吸収剤に吸収させて輸送することが可能であるため、設備を簡略化できる。 In the present embodiment, the absorbed agent mixed with LPG can easily remove the LPG component by reducing the pressure. The absorbed agent from which the LPG component has been removed can be regenerated by a regeneration process as necessary to form an absorbent. The hydrogen sulfide removed by the regeneration process can be treated with existing hydrogen sulfide treatment equipment. In this case, the absorbent solvent (diluting solvent) is preferably kerosene, toluene or the like.
This embodiment is particularly effective in the case of a small scale and a small amount of LPG component (for example, less than 1% by volume), and is efficient in that a large-scale facility such as a slag catcher is not required.
In addition, since the LPG component can be absorbed and transported by the absorbent, the equipment can be simplified.
次に、本発明の第三実施形態に係る硫化水素除去装置、及びこの装置を用いた硫化水素除去方法について説明する。以下、上述した第一実施形態、第二実施形態と異なる部分を中心に図3を説明する。図3は、本発明の第三実施形態に係る硫化水素除去装置の構成を示す系統図である。図3に示すように、硫化水素除去装置3は、吸収剤供給源54と、第一の分離部24と、硫化水素除去部36と、重金属除去部14と、水分除去部16と、第二の分離部26と、混合部44と、配管L12~L24とを備えて概略構成されている。 [Third embodiment]
Next, a hydrogen sulfide removing device according to a third embodiment of the present invention and a hydrogen sulfide removing method using this device will be described. Hereinafter, FIG. 3 will be described with a focus on differences from the first embodiment and the second embodiment described above. FIG. 3 is a system diagram showing the configuration of the hydrogen sulfide removing apparatus according to the third embodiment of the present invention. As shown in FIG. 3, the hydrogen
原料供給源18の後段には配管L15が接続され、配管L17に備えられた分岐109と接続されている。配管L15は、分岐107で配管L14と合流し、分岐108で配管L16と合流し、分岐109で配管L17と合流する。
吸収剤供給源54の後段には配管L16が接続され、分岐108で配管L15と合流する。
硫化水素除去部36の後段には重金属除去部14と混合部44とが備えられている。硫化水素除去部36と重金属除去部14とは、配管L18で接続されている。硫化水素除去部36と混合部44とは、配管L19で接続されている。配管L19には分岐110が備えられている。配管L17は、分岐110で分岐し、硫化水素除去部36内に備えられた導入部86と接続されている。配管L17にはポンプ75が備えられている。
重金属除去部14の後段には、水分除去部16が備えられ、重金属除去部14と水分除去部16とは、配管L18で接続されている。水分除去部16の後段には、第二の分離部26が備えられ、水分除去部16と第二の分離部26とは、配管L18で接続されている。第二の分離部26には、配管L20~L22が接続されている。
第二の分離部26の後段には混合部44が備えられ、第二の分離部26と混合部44とは、配管L23で接続されている。
混合部44の後段には、配管L24が接続されている。 A
A pipe L15 is connected to the subsequent stage of the raw
A pipe L16 is connected to the subsequent stage of the
A heavy
A
A mixing
A pipe L24 is connected to the subsequent stage of the mixing
水分除去部16は、第一の原料から水蒸気等の水分を除去する装置である。
水分除去部16としては、天然ガスや原油等から水分を除去する公知の装置が用いられてもよい。水分除去部16としては、例えば、親水性のフィルターを用いて、第一の原料中の水分を除去する装置が挙げられる。 (Moisture removal part)
The
As the
第二の分離部26は、上述した第一の実施形態における第一の分離部20と、互いに同じであってもよく、異なっていてもよい。 The
The
硫化水素除去部36は、上述した第一の実施形態における硫化水素除去部30と、互いに同じであってもよく、異なっていてもよい。 The hydrogen
The hydrogen
混合部44としては、例えば、バッチ式の混合装置や、インライン型の混合装置等が挙げられる。
混合部44は、混合部40と互いに同じであってもよく、異なっていてもよい。 The mixing
Examples of the mixing
The mixing
吸収剤供給源54は、上述した第一の実施形態における吸収剤供給源50と、互いに同じであってもよく、異なっていてもよい。
ポンプ75は、上述した第一の実施形態におけるポンプ70~71と、互いに同じであってもよく、異なっていてもよい。 The raw
The
The
本実施形態は、第一の原料中の高沸点炭化水素が比較的多い場合に好適な実施形態である。
本実施形態は、第一分離工程と、硫化水素除去工程と、混合工程とを有し、前記第一分離工程で得られた高沸点炭化水素と硫化水素吸収剤とを混合する予備混合工程をさらに有する。前記硫化水素除去工程は、第一の原料と前記予備混合工程で得られた混合物とを接触させることを特徴とする。 Next, a method for removing hydrogen sulfide from the first raw material using the hydrogen
This embodiment is a preferred embodiment when the high-boiling hydrocarbons in the first raw material are relatively large.
The present embodiment includes a first mixing step, a hydrogen sulfide removing step, and a mixing step, and a premixing step of mixing the high boiling point hydrocarbon obtained in the first separation step and the hydrogen sulfide absorbent. Also have. In the hydrogen sulfide removing step, the first raw material is brought into contact with the mixture obtained in the premixing step.
本実施形態においては、吸収済剤は常温で液体として配管L19内を移動するため、配管L19中にはコンプレッサーは不要となる。 The mixture of the absorbent that has absorbed hydrogen sulfide and the high boiling point hydrocarbon is supplied to the
In the present embodiment, the absorbed agent moves as a liquid at room temperature in the pipe L19, so that a compressor is not necessary in the pipe L19.
混合部44では、吸収済剤とコンデンセートオイル成分とが混合されて(混合工程)、配管L24を介して外部の石油精製施設等へと供給される。 In the
In the mixing
また、本実施形態では、天然ガスのLNGに代えて、GTL(Gas to Liquids、液体燃料)等その他の液化処理で置き換えることも可能である。 In the present embodiment, since the absorbed agent that has absorbed hydrogen sulfide is liquid even at room temperature, there is an advantage that a pressure-resistant container is not required even at room temperature when transporting the absorbed agent.
Further, in the present embodiment, it is possible to replace with liquefaction processing such as GTL (Gas to Liquids) instead of natural gas LNG.
また、LPGのような耐圧容器で貯蔵し搬送する場合、吸収済剤から遊離した微量の硫化水素を付臭剤として使用することができ、半製品の貯蔵、搬送時のガス漏れチェックが可能となる利点を有する。 The LPG of this embodiment contains hydrogen sulfide, but by mixing the second raw material and the absorbed agent, the concentration of hydrogen sulfide is reduced, and the LPG can be shipped as a product.
In addition, when storing and transporting in a pressure vessel such as LPG, a small amount of hydrogen sulfide released from the absorbed agent can be used as an odorant, and gas leaks can be checked during storage and transportation of semi-finished products. Has the advantage of
また、本発明の硫化水素除去装置によれば、硫化水素に限らず、S-H(チオール)結合を有するメルカプタン類(硫化水素と総称して硫化水素類ともいう)も除去することができる。 As described above, according to the hydrogen sulfide removing device of the present invention, hydrogen sulfide can be efficiently removed from the first raw material. As a result, high quality LNG can be obtained. In addition, since the hydrogen sulfide removal device of the present invention uses an oil-soluble hydrogen sulfide absorbent, the absorbed agent that has absorbed hydrogen sulfide is also oil-soluble, and the absorbed agent is mixed with high-boiling hydrocarbons. As a result, LPG can be obtained.
Further, according to the hydrogen sulfide removing apparatus of the present invention, not only hydrogen sulfide but also mercaptans having an S—H (thiol) bond (generically referred to as hydrogen sulfide) can be removed.
例えば、上述した硫化水素除去装置2は、二つの硫化水素除去部を有するが、硫化水素除去部は、三つでもよく、四つ以上でもよい。硫化水素除去部の数が増えると、プラントの規模は大きくなるが、第一の原料に含まれる硫化水素の濃度をより低減することができる。
また、本実施形態では、高沸点炭化水素としてLPGが得られる場合について説明してきたが、LPGと原油を混ぜて、クルードオイルを得て、クルードオイルを出荷する形態としてもよい。 As mentioned above, although embodiment of this invention was explained in full detail with reference to drawings, the concrete structure is not restricted to this embodiment, The design etc. of the range which does not deviate from the summary of this invention are included.
For example, the hydrogen
Moreover, although this embodiment has demonstrated the case where LPG is obtained as a high boiling point hydrocarbon, it is good also as a form which mixes LPG and crude oil, obtains crude oil, and ships crude oil.
10、18 原料供給源
12 セパレータ
14 重金属除去部
16 水分除去部
20、24 第一の分離部
22、26 第二の分離部
30、32、34、36 硫化水素除去部
40、42、44 混合部
50、52、54 吸収剤供給源
60 LPGタンク
70~75 ポンプ
80、82、84、86 導入部
90、92 コンプレッサー
101~110 分岐
L1~L24、L1’~L8’ 配管 1, 2, 3 Hydrogen
Claims (10)
- 炭化水素及び硫化水素を含有する第一の原料を油溶性の硫化水素吸収剤に接触させて前記硫化水素を除去する硫化水素除去部と、
プロパンの沸点以上の沸点を有する高沸点炭化水素を含有する第二の原料と前記硫化水素吸収剤に前記硫化水素を吸収させた硫化水素吸収済剤とを混合する混合部と、
を備えることを特徴とする硫化水素除去装置。 A hydrogen sulfide removing unit that removes the hydrogen sulfide by bringing the first raw material containing hydrocarbon and hydrogen sulfide into contact with an oil-soluble hydrogen sulfide absorbent;
A mixing section for mixing a second raw material containing a high-boiling hydrocarbon having a boiling point equal to or higher than that of propane and a hydrogen sulfide absorbed agent obtained by absorbing the hydrogen sulfide in the hydrogen sulfide absorbent;
An apparatus for removing hydrogen sulfide, comprising: - 前記第一の原料から、前記高沸点炭化水素を分離する第一の分離部を前記硫化水素除去部の前段にさらに備えることを特徴とする、請求項1に記載の硫化水素除去装置。 The hydrogen sulfide removing apparatus according to claim 1, further comprising a first separation unit for separating the high-boiling hydrocarbons from the first raw material in a stage preceding the hydrogen sulfide removal unit.
- 前記硫化水素除去部で処理した第一の原料から、前記高沸点炭化水素を分離する第二の分離部を前記硫化水素除去部の後段にさらに備えることを特徴とする、請求項1または2に記載の硫化水素除去装置。 3. The method according to claim 1, further comprising a second separation unit that separates the high-boiling hydrocarbons from the first raw material treated in the hydrogen sulfide removal unit at a subsequent stage of the hydrogen sulfide removal unit. The hydrogen sulfide removing device described.
- 前記第一の分離部で得られた前記高沸点炭化水素と前記硫化水素吸収剤との混合物を前記硫化水素除去部に導入する導入部をさらに備えることを特徴とする、請求項2に記載の硫化水素除去装置。 The apparatus according to claim 2, further comprising an introduction unit that introduces the mixture of the high-boiling point hydrocarbon obtained in the first separation unit and the hydrogen sulfide absorbent into the hydrogen sulfide removal unit. Hydrogen sulfide removal device.
- 炭化水素及び硫化水素を含有する第一の原料を油溶性の硫化水素吸収剤に接触させて前記硫化水素を除去する硫化水素除去工程と、
プロパンの沸点以上の沸点を有する高沸点炭化水素を含有する第二の原料と前記硫化水素吸収剤に前記硫化水素を吸収させた硫化水素吸収済剤とを混合する混合工程と、
を有することを特徴とする硫化水素除去方法。 A hydrogen sulfide removing step of removing the hydrogen sulfide by bringing a first raw material containing hydrocarbon and hydrogen sulfide into contact with an oil-soluble hydrogen sulfide absorbent;
Mixing a second raw material containing a high-boiling hydrocarbon having a boiling point equal to or higher than that of propane and a hydrogen sulfide absorbed agent in which the hydrogen sulfide absorbent has absorbed the hydrogen sulfide;
A method for removing hydrogen sulfide, comprising: - 前記硫化水素除去工程の前段に、前記第一の原料から、前記高沸点炭化水素を分離する第一分離工程をさらに有することを特徴とする、請求項5に記載の硫化水素除去方法。 6. The method for removing hydrogen sulfide according to claim 5, further comprising a first separation step for separating the high-boiling hydrocarbons from the first raw material before the hydrogen sulfide removal step.
- 前記硫化水素除去工程の後段に、前記硫化水素除去工程で処理した第一の原料から、前記高沸点炭化水素を分離する第二分離工程をさらに有することを特徴とする、請求項5または6に記載の硫化水素除去方法。 7. The method according to claim 5, further comprising a second separation step of separating the high-boiling hydrocarbons from the first raw material treated in the hydrogen sulfide removal step after the hydrogen sulfide removal step. The method for removing hydrogen sulfide as described.
- 前記第一分離工程で得られた前記高沸点炭化水素と前記硫化水素吸収剤とを混合する予備混合工程を有し、前記硫化水素除去工程は、前記第一の原料と前記予備混合工程で得られた混合物とを接触させることを特徴とする、請求項6に記載の硫化水素除去方法。 A premixing step of mixing the high boiling point hydrocarbon obtained in the first separation step and the hydrogen sulfide absorbent, and the hydrogen sulfide removal step is obtained in the premixing step with the first raw material. The method for removing hydrogen sulfide according to claim 6, wherein the mixture is brought into contact with the mixture.
- 前記混合工程において、前記高沸点炭化水素が加圧液化状態となる条件で、前記第二の原料と前記硫化水素吸収済剤とを混合することを特徴とする、請求項5~8のいずれか一項に記載の硫化水素除去方法。 9. The mixing process according to claim 5, wherein, in the mixing step, the second raw material and the hydrogen sulfide-absorbing agent are mixed under a condition that the high boiling point hydrocarbon is in a pressurized liquefied state. The method for removing hydrogen sulfide according to one item.
- 前記高沸点炭化水素が、室温で液体であることを特徴とする、請求項5~8のいずれか一項に記載の硫化水素除去方法。 The method for removing hydrogen sulfide according to any one of claims 5 to 8, wherein the high boiling point hydrocarbon is liquid at room temperature.
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