WO2018194491A1 - Ligne d'élimination industrielle de gaz et poussières - Google Patents

Ligne d'élimination industrielle de gaz et poussières Download PDF

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Publication number
WO2018194491A1
WO2018194491A1 PCT/RU2018/000248 RU2018000248W WO2018194491A1 WO 2018194491 A1 WO2018194491 A1 WO 2018194491A1 RU 2018000248 W RU2018000248 W RU 2018000248W WO 2018194491 A1 WO2018194491 A1 WO 2018194491A1
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WO
WIPO (PCT)
Prior art keywords
air
chambers
filter
filter elements
dust
Prior art date
Application number
PCT/RU2018/000248
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English (en)
Russian (ru)
Inventor
Андрей Александрович ТРАВКОВ
Original Assignee
Андрей Александрович ТРАВКОВ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Андрей Александрович ТРАВКОВ filed Critical Андрей Александрович ТРАВКОВ
Publication of WO2018194491A1 publication Critical patent/WO2018194491A1/fr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Definitions

  • the invention relates to environmental protection.
  • the invention relates to devices in the field of purification of process gases and suction air from dust and harmful gaseous components of the air.
  • the invention can be used at the enterprises of ferrous and non-ferrous metallurgy, at the enterprises of the chemical industry, at the enterprises of the food industry and enterprises of the production of building materials, as well as at other industries where air or gas is required to be cleaned of dust.
  • the invention contemplates the design of a cleaning line using bag filters with pulsed purging of horizontally arranged filter bags with compressed air or gas.
  • the industrial dust-gas cleaning system comprises bag filters arranged in a row, fitted with tube-shaped tube shells made of filter material and equipped with frame filter elements in the main dust-collecting chambers, with chambers located in the upper part of the main dust-collecting chambers communicating with the air duct for introducing contaminated air with the chambers of purified air air into which the open ends of the frame filter elements are removed, and with the chamber located below the main dust collectors and bunkers for collecting contaminants from the surface of the filter elements, an air duct for outputting cleaned air from the cleaned air chambers, while in the cleaned air chambers there are pipelines with impulse tubes, which are located opposite the outlet openings of the filter bags for pulsed regeneration of compressed air by these bags, said tubes through a crane and valve equipment communicated with a source of compressed air (RU 2479338, B01D46 / 02, publ.
  • a source of compressed air RU 2479338, B01D46 / 02, publ.
  • dirty gas or air is fed into the main dust collecting chamber using a dirty gas or air pipe through an inlet pipe and this flow is directed to a grid of vertically arranged frame filter elements.
  • the flow of dirty gas or air is distributed over the volume of the main dust collection chamber and passed through textile shells, dressed on the frames of the filter elements. Clean air or gas enters the filter elements and enters the cleaned air chamber for subsequent removal through the exhaust pipe. And dust, soot, pollution elements settle on the surface of the textile shells of the frame filter elements.
  • pulses Periodically, at the time of blocking the flow of dirty gas or air, pulses produce compressed air through impulse tubes into the cavity of the frame filter elements.
  • a feature of the known solution is that the filter elements are made with open ends. During the passage of a pulse of compressed air, a pneumatic shock occurs on the shell, which leads to its expansion and, as a result, the destruction of the accumulated pollution on the shell. Accumulated deposition on the surface of the shells is destroyed and through the gaps between the frame filter elements showered into the hopper, from where the deposition is removed.
  • a high pressure receiver is used, from which compressed air is supplied through pipelines and valves to the impulse tubes. Since a large number of cavities of the filter elements are simultaneously processed by pulses and this processing is carried out in open cavities, then, naturally, the power of the receiver and the volume should be large. This is because in order to clean the shells of the filter elements, it is necessary to create such a pressure that would ensure the stretching of the shell or the formation of wave shifts on it. Shell deformation leads to destruction accumulated pollution on it. But according to the gas law, the gas pressure in all directions propagates identically only in a closed system, and in an open (open) system, the pressure direction shifts towards lower resistance or to the low pressure region.
  • the frame filter element open at two ends is an open system. Therefore, when applying a pulse of compressed air, most of this flow will simply pass from one end to the other, and only a small part of the flow will create some pressure on the shell. In order for the shell deformation to be significant, it is necessary to create a very powerful impulse, which is obtained only when using large high-pressure receivers. Most of the compressed air is wasted and unproductive, wasting energy.
  • this solution proposes to equip the filter elements with a Venturi nozzle integrated at the inlet, which, according to the inventors, should amplify the pulse by increasing the speed of propagation of the shock wave. But in reality, this only leads to a complication of the design.
  • the problem with the quality of cleaning is directly related to the increased dimensions of the complex itself. And cleaning is closely related to the circuit design of bag filters.
  • the known system does not have reservation, that is, cleaning by regeneration is possible only during a period of complete stoppage of the complex. The shutdown of the complex even requires the breakdown of one bag filter or another unit in the complex.
  • the present invention is aimed at achieving a technical result, which consists in increasing productivity by increasing the cleaning performance of the filter elements in the main dust collecting chamber while reducing the energy consumption for cleaning and increasing the operational reliability of the line by providing redundancy.
  • the specified technical result is achieved by the fact that in the line of industrial dust and gas purification containing bag filters made with covered tubular shells of filter material by frame filter elements in the dust collecting chambers of each bag filter, the air duct for introducing polluted air in communication with the chamber receivers of dust collecting chambers in which the frame filter elements located above the bunkers for receiving sedimented contaminants, open ends brought into the chambers of cleaned air, which are in communication with the cleaned air outlet duct, while in the cleaned air chambers there are pipelines with impulse tubes, which are located opposite the outlet openings of the filter bags for pulsed regeneration by compressed air of these bags, while these pipes are in communication with the source of compressed air through a tap and valve apparatus air, bag filters are installed in at least two linearly arranged rows, the air duct for the input of polluted air is made with a common inlet pipe is divided into branches, each of which communicates with each receiver chamber dust collecting chambers of one row of bag filters, each bag filter, each filter element consists of a metallic lattice frame with anecho
  • the present invention is illustrated by a specific example of execution, which, however, is not the only possible, but clearly demonstrates the possibility of achieving the desired technical result.
  • FIG. 1 is a side view of an industrial dust and gas purification line
  • FIG. 2 is a view from the side of the fans of the ducts of purified air or gas
  • FIG. 3 is a view of a purified air or gas duct of an industrial dust and gas purification line
  • FIG. 4 is a general view of the bag filter from the side of the bag grate;
  • FIG. 5 is a side view of a bag filter;
  • FIG. 6 is a fragment of a bag filter regeneration system
  • FIG. 7 is a side view of the frame of the filter element with a partial cut-out of the shell on it;
  • FIG. 8 shows a cleaning process using filter elements.
  • an industrial dust and gas purification line with bag filters and a filter element regeneration device the advantage of which is a high degree of purification of polluted air or gas by horizontally arranged frame filter elements, low energy consumption for the regeneration process, and sufficient high durability during continuous operation due to the formation of redundancy, that is, the possibility of functioning upon exit and order filter bag in one of the rows.
  • an industrial dust-gas purification line contains bag filters made with frame-covered tubular shells of filter material in the dust-collecting chambers of each bag filter, an air inlet for polluted air in communication with the chamber receivers of the dust-collecting chambers, in which frame filter elements located above bunkers for receiving sedimented contaminants, open ends are led into the chambers of purified air, which are connected to the duct and purified air.
  • Pipelines with impulse tubes are located in the cleaned air chambers, which are located opposite the outlet openings of the filter bags for pulse regeneration of compressed air by these bags, and these pipes are connected to a source of compressed air through a crane and valve equipment.
  • Bag filters are installed in at least two linearly arranged rows.
  • the air duct for the input of polluted air is made with a common inlet pipe and is divided into sleeves, each of which is in communication with each chamber receiver of the dust collecting chambers of one row of bag filters.
  • each filter element consists of a metal grating frame with one end plugged and a fabric tubular casing made of filter material stretched onto this frame.
  • the frame filter elements are arranged horizontally in rows horizontally and vertically with their open ends vertically oriented along the main dust collecting chambers of the cleaned air, in which pipelines with impulse tubes are mounted vertically with the location of each impulse tube opposite the open end of the corresponding frame filter element at a distance from the open end of the filter element for supplying compressed air at an angle equal to the torch disclosure 6-8 °.
  • the air outlet of the cleaned air from the cleaned air chambers is made in the form of two sleeves that are stretched under the cleaned air chambers of each row of bag filters, connected to the lower parts of the cleaned air chambers, and each is connected through a separate fan unit to create a vacuum in the cleaned air chambers of each row with common outlet pipe.
  • each row of frame filter elements there is a separate pipeline with impulse tubes communicated through a separate crane and valve apparatus and reinforced hoses with at least one source of compressed air, made in the form of at least one plugged pipe with an internal diameter of not more than 150 mm, communicated with a node for filling it with compressed air.
  • bag filters 1 installed in a row (Figs. 1-3).
  • bag filters 1 are installed in at least two linear rows 2 and 3 and are mounted on a platform located at a distance from the supporting surface on the racks and are grouped in two rows 2 and 3, between which the passage is made and over which the canopy is made.
  • the air duct 4 for inputting contaminated air is filled with a common inlet pipe 5 vertically oriented from one end of the platform, which is divided into two arms, each of which is in communication with a chamber 6 in communication with the main dust collecting chambers 7 of the bag filters of the first row (Fig. 1).
  • An air duct 8 for outputting cleaned air from the cleaned air chambers is made in the form of two sleeves 9 and 10 (FIGS. 2 and 3), which are stretched under the cleaned air chambers 11 of each row of bag filters, connected to the lower parts of the cleaned air chambers, discharged from the other end of the platform under the platform towards the duct 4 of the input of polluted air and each communicated with two sleeves 12 and 13 with a separate fan unit 14 located on the supporting surface for each sleeve (one for each row). Through fan installations, these sleeves are communicated with the outlet pipe 15 common to all these sleeves (Fig. 3).
  • a feature of such a layout of the line is its high maintainability and uninterrupted operation in emergency 2018/000248 mode and regeneration mode. This is made possible by the formation of at least two independent treatment streams. If regeneration of bag filters in one stream is required, then the cleaning process in this row of bag filters can be stopped and regeneration of frame filter elements can be carried out. At the same time, the cleaning process itself does not stop, since another row of bag filters functions. The redundancy function remains high, eliminating the temporary cessation of all cleaning.
  • bag filters 1 are made with fitted tubular shells 17 of filter material frame filter elements 16, which are located in the main dust collecting chambers 7, and the open ends of which are displayed in the chamber of purified air.
  • chambers 11 of the cleaned air there are pipelines with impulse tubes, which are located opposite the outlet openings of the filter elements 16 for pulse regeneration of these elements by compressed air, while these tubes are in communication with a source of compressed air through a crane and valve apparatus.
  • the bag filter housing (Figs. 4 and 5) is divided into upper and lower sections 18 in which frame filter elements 16 are fixed, arranged horizontally in rows horizontally and vertically.
  • pipelines 19 with impulse tubes 20, which are located opposite the outlet openings of the filter elements 16 in each vertical row for pulsed regeneration of compressed air by these bags, are attached to the housing in each section opposite each other in the vertical rows of filter elements 16.
  • a feature of this bag filter is that due to a change in the design of the frame filter elements it has become possible to increase the density of their laying in the bag grate of the main dust collecting chamber.
  • Such filter elements as cartridges or cartridges are horizontally inserted through the technological windows in the baghouse 21 so that the larger transverse size of the cartridge element is located vertically.
  • the filter elements 16 are arranged horizontally and vertically in rows at a certain distance from each other, sufficient for the passage of contaminated air or gas flow between these elements.
  • the density of such elements determines the cleaning efficiency of the incoming contaminated agent.
  • Each filter element 16 is a lattice structure flattened across the cross-section of a metal frame, which is stretched textile cover with the function of filtering air or gas.
  • Dirty gas or air is fed into the main dust-collecting chamber 7 of the bag filter (key 21) (FIG. 8).
  • dust is filtered which is deposited on the filter cloth and the purified gas or air enters the internal cavity of the filter element, where the frame of the filter element is located.
  • clean gas or air is removed (item 22) through the open end 24 of the filter element from the main dust collection chamber into the cleaned air chamber 11.
  • the casing 17 is blind with one end to cover the end part of the metal frame and open from the other end (Fig. 7).
  • the open end is used to discharge purified gas or air from the bag filter.
  • the metal frame consists of inseparably connected by welding between each other made of metal rods longitudinal 27 and transverse 28 ribs. From the side of the blind end of the fabric tubular sleeve, an end plate 29 with bent sides is attached to the frame, to which the bent ends of the metal rods of the longitudinal ribs 27 are welded.
  • the fabric tubular sleeve Since the fabric tubular sleeve has less strength with respect to the structure of the metal frame and is a stitched structure, applying pulsed pressure to the cavity of the filter element (to clean the surface of the fabric sleeve from accumulated dirt), a powerful air impact occurs along the sleeve, including part of it.
  • the direction of this pneumatic shock (shock air or gas wave) is towards the muffled part of the shell, which leads to the destruction of the sleeve in this zone.
  • longitudinal ribs in the area of the blind end face of the sleeve are welded to the end plate 29, which is a shock wave limiter and a sleeve fuse. The shock wave is reflected from the plate and changes the motion vector.
  • the purification of the shells in sections is carried out during the period of blocking the access of dirty air to the chamber 7 or during the period when this contaminated air or gas does not come from the industrial enterprise.
  • Essential in this bag filter is the cross-sectional shape of the frame (flattened) and the arrangement of the filter elements with a long transverse vertical dimension of the bag grate.
  • Such the location allows you to accumulate pollution mainly on the lateral flat sections of the shell and on the conical protrusions. This allows not only to increase the cleaning of the dirty stream, but also to provide high cleaning of the shell when it is purged with a pulse of compressed air from the inside. Since, according to the gas law, air pressure in a closed volume is distributed in all directions equally, then with a pneumatic shock, a certain stretching of the shell occurs over its entire surface, which leads to the destruction of accumulations.
  • the frame filter elements are located in the upper and lower sections 18, opposite the filter elements in each of which and for each vertical row of these elements there are separate pipelines 19 with impulse tubes 20.
  • These impulse tubes are located at such a distance from the open ends of the filter elements for compressed air supply, so that at an angle of opening of the torch equal to 6-8 ° the issued pulse of compressed air overlaps the entire cross section of the open end of the filter element ta.
  • the air mass in the cavity of the filter element not being able to exit the cavity, is compressed and forms a shock wave front that moves towards the muffled end of the frame.
  • the presence of a front forms a closed system in the cavity of the filter element, in which the flow pressure propagates equally in all directions.
  • a sharp increase in pressure in the cavity of the shell occurs, leading to its deformation, including the wave. This ensures the destruction of the accumulated pollution on the shell due to the fact that the shell and the layer of pollution have different expansion.
  • the shock wave returns in the opposite direction towards the open end, but with less energy.
  • the pressure also expands on the shell, which again leads to the dumping of accumulation residues.
  • the entire volume of the pulse in its flare zone falls into the cavity of the frame of the filter element, that is, there is no loss of air mass and, therefore, the pulse energy.
  • the ends of the impulse tubes should be located at a distance of 63-68 mm from the open ends of the frame filter elements.
  • the air mass pulse emerging from the impulse tube acquires a conical shape with a torch opening angle of 6-8 °.
  • the torch When taking into account the size of the inlet of the filter element, such a torch completely enters the cavity of the frame filter element without loss of pulse energy.
  • the optimal distance is 66 mm. With the optimal choice of distance, the torch enters the cavity with guarantee.
  • impulse tubes fixed stationary in the purified gas chamber impede the operation of extracting filter elements from the baghouse.
  • the receivers as sources of compressed air, are made in the form of at least one plugged pipe 30 with an inner diameter of not more than 150 mm, in communication with the node for filling it with compressed air. Such sources are relatively security.
  • Another feature of the claimed invention is that there is no need to lay long sections of pipelines connecting the pipelines 19 to the source / s of compressed air.
  • These sources can be mounted on the upper and / or lower (bottom) wall of the purified air chamber.
  • the lengths of the connecting hoses and pipelines are sharply reduced, which are connected to a source of compressed air through a separate crane 31 and valve 32 equipment and reinforced hoses 33.
  • the use of reinforced pchangs in the connection chain before compressed air is fed into the pipeline eliminates the influence of the temperature difference between the temperature of the compressed air and the ambient temperature, this allows you to save the original parameters for the temperature and pressure of the compressed air supplied through the hoses until it leaves the impulse tubes 20.
  • Reinforced hoses have high strength and are inert to corrosion processes, including cavitation corrosion, to which the metal walls of the pipeline are exposed s due to the impact of the gases of the fluid at the time of transition of the liquid into a gaseous state.
  • Such a source of compressed air can be used as a common one for several pipelines 19.
  • the pressure of compressed air from the plugged pipe 30 is supplied through, for example, a crane apparatus (valve 31 in a square distribution pipe 33, to which pipelines 19 are connected via valve apparatus 32.
  • the present invention is industrially applicable and can be implemented in industrial cleaning complexes.
  • the invention improves the safety of the regeneration process.
  • the invention improves the productivity and speed of cleaning filter elements while simplifying the design of impulse tubes and reducing energy consumption.
  • the increase in productivity and cleaning speed is due to the fact that a complete pulse of air / gas enters the cavity of the filter elements without losing its energy. This leads to improved cleaning efficiency and reduced time for this process.
  • the decrease in energy consumption is due to the fact that while maintaining the full energy of the pulse, there is no need to increase the pressure in this pulse, which leads to a decrease in energy consumption for the operation of equipment that creates pressure in the receivers.
  • simple-shaped tubes of the type of bushings can seriously simplify the design of the regeneration system.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

L'invention concerne le domaine de la protection de l'environnement. Une ligne d'élimination industrielle de gaz et poussières comprend des filtres à manche, une conduite d'amenée d'air vicié qui communique avec les récepteurs des chambres de capture de poussière, des éléments filtrants et des chambre à air purifié. La conduite d'amenée d'air vicié est réalisée avec une tubulure d'entrée commune et est divisé en plusieurs manches dont chacune communique avec son récepteur de chambre de capture de poussière d'une rangée de filtres à manche. Les éléments filtrants sont constitués d'une carcasse en grille avec une extrémité obturée et d'une enveloppe tubulaire en tissu tendu en matériau filtrant. Dans chaque chambre de capture de poussière, les éléments filtrants sont disposés en rangées à l'horizontale et à la verticale, leurs extrémités ouvertes débouchant dans les chambres orientées verticalement d'air purifié. Des tuyaux avec des tubes à impulsions sont montés verticalement, les tubes étant disposés en face de l'extrémité ouverte de l'élément filtrant correspondant. La conduite d'air purifié menant depuis les chambres d'air purifié se présente comme deux manches tendues au-dessus des chambres d'air purifié de chaque rangée de filtres à manche, raccordées aux parties inférieures des chambres d'air purifié et communiquent avec une tubulure de sortie commune. Les résultats techniques sont les suivants : une meilleure productivité et une plus grande fiabilité.
PCT/RU2018/000248 2017-04-20 2018-04-19 Ligne d'élimination industrielle de gaz et poussières WO2018194491A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
RU2017113557A RU2652686C1 (ru) 2017-04-20 2017-04-20 Линия промышленной пыле- газоочистки
RU2017113557 2017-04-20

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WO2018194491A1 true WO2018194491A1 (fr) 2018-10-25

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PCT/RU2018/000248 WO2018194491A1 (fr) 2017-04-20 2018-04-19 Ligne d'élimination industrielle de gaz et poussières

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WO (1) WO2018194491A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110075626A (zh) * 2019-04-22 2019-08-02 广州颖创环保科技有限公司 布袋除尘器

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU897261A1 (ru) * 1980-05-28 1982-01-15 Научно-Исследовательский И Проектный Институт По Газоочистным Сооружениям,Технике Безопасности И Охране Труда В Промышленности Строительных Материалов Рукавный фильтр
US6309435B1 (en) * 1997-09-18 2001-10-30 The Young Industries, Inc. Bag dump apparatus
US8226738B2 (en) * 2010-05-17 2012-07-24 Air-Cure Incorporated Wire filter cage locking mechanism
RU2479338C1 (ru) * 2011-10-11 2013-04-20 Владимир Евгеньевич Воскресенский Фильтр рукавно-картриджный для очистки воздуха от механических примесей

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1773452A1 (ru) * 1990-01-03 1992-11-07 Proizv Ob Zashchite Atmosfery Рукавный фильтр с импульсной регенерацией
UA83579U (ru) * 2012-06-11 2013-09-25 Александр Савельевич Сосонкин Способ очистки загрязненного газа или воздуха от пыли в рукавном фильтре с помощью решетки и горизонтально расположенных рукавов рукавного фильтра

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU897261A1 (ru) * 1980-05-28 1982-01-15 Научно-Исследовательский И Проектный Институт По Газоочистным Сооружениям,Технике Безопасности И Охране Труда В Промышленности Строительных Материалов Рукавный фильтр
US6309435B1 (en) * 1997-09-18 2001-10-30 The Young Industries, Inc. Bag dump apparatus
US8226738B2 (en) * 2010-05-17 2012-07-24 Air-Cure Incorporated Wire filter cage locking mechanism
RU2479338C1 (ru) * 2011-10-11 2013-04-20 Владимир Евгеньевич Воскресенский Фильтр рукавно-картриджный для очистки воздуха от механических примесей

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110075626A (zh) * 2019-04-22 2019-08-02 广州颖创环保科技有限公司 布袋除尘器

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