WO2018182078A1 - Direct current power cable joining system - Google Patents

Direct current power cable joining system Download PDF

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Publication number
WO2018182078A1
WO2018182078A1 PCT/KR2017/003606 KR2017003606W WO2018182078A1 WO 2018182078 A1 WO2018182078 A1 WO 2018182078A1 KR 2017003606 W KR2017003606 W KR 2017003606W WO 2018182078 A1 WO2018182078 A1 WO 2018182078A1
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WO
WIPO (PCT)
Prior art keywords
layer
conductor
cable
insulating
electric field
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Application number
PCT/KR2017/003606
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French (fr)
Korean (ko)
Inventor
채병하
Original Assignee
엘에스전선 주식회사
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Publication of WO2018182078A1 publication Critical patent/WO2018182078A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/08Cable junctions
    • H02G15/10Cable junctions protected by boxes, e.g. by distribution, connection or junction boxes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/20Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances liquids, e.g. oils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/02Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
    • H01B9/027Power cables with screens or conductive layers, e.g. for avoiding large potential gradients composed of semi-conducting layers

Definitions

  • the present invention relates to a DC power cable intermediate connection system. More particularly, the present invention relates to a DC power cable intermediate connection system capable of preventing copper leakage from power cables.
  • a power cable is used to supply power to a desired place through the ground, the ground or the sea floor by using a conductor that supplies the power.
  • the power cable is connected by an intermediate junction box (Joint box) at intervals of several hundred meters or tens of kilometers, and the end of the power cable is connected to the overhead line by a termination connection box.
  • the conductor is first connected while the insulation layer of the cable is exposed, and the reinforcement insulation layer is formed by winding the insulation paper impregnated with high viscosity insulation oil on the surface of the insulation layer. .
  • the insulating paper is supported, and then the outer semiconducting layer, the metal sheath and / or the anticorrosive layer are restored.
  • An object of the present invention is to provide a DC power cable intermediate connection system that can prevent copper from leaking out of the cable.
  • An intermediate junction box includes a conductor, an inner semiconducting layer, an insulating layer, and an outer semiconducting layer, and connects a pair of cables in which the inner semiconducting layer, the insulating layer, and the outer semiconducting layer are sequentially peeled off.
  • the conductor crimp sleeve for electrically connecting the conductors of the pair of cables;
  • a reinforcement insulating layer having an innermost layer made of kraft paper and an outermost layer made of composite insulating paper, and covering at least a portion of the conductor, the conductor crimp sleeve, and the insulating layer of the power cable;
  • a copper outflow prevention part disposed between the conductor crimp sleeve and the conductor to prevent the outflow of copper powder that may be generated from the conductor. It may be provided.
  • the carbon paper layer may be made by extending the inner semiconducting layer of the cable.
  • the carbon paper layer may wind a plurality of sheets of carbon paper on the conductor, and may be formed of a gap winding after the voiding.
  • the copper powder leakage preventing unit may further include a carbon creep paper layer surrounding the carbon paper layer, the copper plate, and the conductor pressing sleeve.
  • the copper powder leakage preventing unit may further include an insulating paper wound on the carbon creep paper layer.
  • the conductor crimping sleeve includes a body portion having at least two corrugations formed to protrude from an inner surface and at least one corrugation bone formed between the corrugations, wherein the copper plate is formed at one end of the conductor crimping sleeve. It may be disposed up to the corrugated acid and not exceed the vertex of the corrugated acid.
  • a method of connecting a pair of cables using an intermediate junction box for a cable includes a conductor, an inner semiconducting layer, an insulating layer, and an outer semiconducting layer, and the inner semiconducting layer, the insulating layer, and the outside.
  • a method of connecting a pair of cables in which a semiconducting layer is sequentially peeled off using an intermediate junction box for cable comprising: wrapping the conductor with a copper plate including a portion of the inner semiconducting layer exposed; Holding each end of the pair of conductors exposed by the pair of cables with a conductor crimp sleeve to connect the pair of conductors; Surrounding the exposed inner semiconducting layer and the conductor crimp sleeve with a carbon creep paper layer; Winding insulating paper on the carbon creep paper layer; Wrapping at least a portion of the insulating paper and the insulating layer of the cable with a reinforcing insulating layer; It may be provided.
  • the inner semiconducting layer may be made of a plurality of carbon paper winding on the conductor, and the gap winding after the winding.
  • the inner semiconducting layer may extend from the cable so that one end thereof extends between the copper plate and the conductor corresponding to the crimp sleeve.
  • the copper plate may be disposed inside one end of the conductor pressing sleeve without deviating from the position corresponding to the inner circumferential surface of the conductor pressing sleeve.
  • the conductor pressing sleeve has at least two or more protrusions formed on the outer surface of the conductor before the gripping and at least one concave portion formed between the protrusions on the outer surface, the conductor connecting step, the protrusion Pressing a region in which the recess is formed to form a wrinkle acid projecting into the conductor pressing sleeve to hold the conductor; And smoothing the outer surface of the conductor pressing sleeve. It may include.
  • the copper plate may be disposed from one end of the conductor crimp sleeve to the corrugated acid, and may not exceed the vertex of the corrugated acid.
  • the reinforcing insulating layer, the first reinforcing insulating layer formed on the insulating paper to the outer diameter of the third insulating layer; And a second reinforcing insulating layer formed on the first reinforcing insulating layer. Can be made.
  • the width of the second reinforcement insulating layer in the longitudinal direction of the first reinforcement insulating layer is narrow in the radial direction can be formed slopes at both ends.
  • the copper powder leaked out by preventing the copper powder between conductor wires from moving in the gravity direction and outflowing to the reinforcing insulation layer due to the decrease in the viscosity of the insulating oil caused by the conductor heating. It is possible to prevent the dielectric breakdown of the reinforcement insulating layer due to.
  • FIG. 1 is a perspective view showing an internal configuration of a power cable.
  • FIG. 2 is a partial cutaway view schematically showing a cable connected by an intermediate connection.
  • FIG. 3 is an enlarged view of a portion C of FIG. 2.
  • FIG. 4 is a cross-sectional view showing a conductor crimp sleeve before crimping.
  • FIG. 5 is a cross-sectional view showing a conductor crimp sleeve after crimping.
  • 6 to 10 are cross-sectional views of various embodiments showing the conductor pressing sleeve after the pressing.
  • the oil-impregnated cable is connected by intermediate connection at intervals of several hundred m or several km, and the end of the insulation-impregnated cable is connected to the overhead line by terminating the connection.
  • the configuration of the insulation oil-impregnated power cable will be described first, and then the connection process of the junction box will be described.
  • FIG. 1 is a partially cutaway perspective view illustrating an internal configuration of an ultra high voltage direct current power cable.
  • the power cable 100 includes a conductor 11, an inner semiconducting layer 12, an insulating layer 14, and an outer semiconducting layer 16, along the conductor 11 in the cable length direction. Only the cable core portion 10 which transmits electric power and prevents leakage of current in the cable radial direction is provided.
  • the conductor 11 serves as a passage through which current flows to transmit power, and has a high conductivity to minimize power loss, and a material having strength and flexibility suitable for cable production and use, for example, copper or aluminum. Can be made.
  • the conductor 11 includes a flat element wire layer 11c including a circular center element line 11a and a flat element line 11b twisted to enclose the circular center element line 11a. It may be a flat conductor having a circular cross section as a whole, and may be a circular compressed conductor compressed in a circular shape by twisting a plurality of circular wires as another example.
  • the flat conductor has an advantage of reducing the outer diameter of the cable due to a relatively high drop ratio compared to the circular compression conductor.
  • the conductor 11 is formed by stranding a plurality of element wires, the surface thereof is not smooth, so that an electric field may be uneven, and corona discharge is likely to occur partially.
  • the insulating performance may be reduced.
  • an inner semiconducting layer 12 may be formed outside the conductor 11.
  • the inner semiconducting layer 12 may have semiconductivity by adding conductive particles such as carbon black, carbon nanotubes, carbon nanoplates, and graphite to an insulating material.
  • the inner semiconducting layer 12 serves to stabilize the insulation performance by preventing a sudden electric field change between the conductor 11 and the insulating layer 14 described later. In addition, by suppressing uneven charge distribution on the conductor surface, the electric field is made uniform and the gap between the conductor 11 and the insulating layer 14 is prevented from forming, thereby also acting to suppress corona discharge and insulation breakdown. .
  • the insulating layer 14 is provided on the outside of the inner semiconducting layer 12 to electrically insulate the outside from the current flowing along the conductor 11 to prevent leakage.
  • the insulating layer 14 may be formed of insulating paper impregnated with insulating oil. That is, the insulating layer 14 may be formed by winding insulating paper in multiple layers so as to surround the inner semiconducting layer 12, and then impregnating the insulating layer with the cable core part. As the insulating oil is absorbed into the insulating paper as described above, the insulating property of the insulating layer 14 may be improved.
  • the insulating oil is filled in the gap between the inside of the insulating paper and the gap formed by winding the insulating paper to improve the insulating property, and to reduce the frictional force between the insulating paper during bending of the cable to improve the bending characteristics of the cable.
  • the type of the insulating oil is not particularly limited, the insulating oil should not be oxidized by heat in contact with the copper or aluminum constituting the conductor 11, and the impregnation temperature, for example, 100 ° C., may be used to easily impregnate the insulating paper.
  • the insulating oil may be one or more insulating oils selected from the group consisting of naphthenic insulating oils, polystyrene insulating oils, mineral oils, alkyl benzene or polybutene synthetic oils, heavy alkates, and the like.
  • the insulating paper may be kraft paper from which the organic electrolyte in the pulp is removed using kraft pulp as a raw material, or a composite insulating paper in which kraft paper is adhered to one or both surfaces of a plastic film.
  • the plastic film has a higher resistivity than kraft paper adhered to one or both sides thereof, so that even if bubbles are generated in kraft paper according to the flow of insulating oil during an impregnation process or a cable operation, the voltage applied to the bubbles can be alleviated, and polyethylene (Polyethylen) ), Polypropylene resins such as polypropylene, polybutylene, tetrafluoroethylene-hexaxafluoropropylene copolymer, ethylene-tetrafluoroethylene air It may be made of a fluororesin such as coalescing, and preferably made of a polypropylene homopolymer resin having excellent heat resistance.
  • the insulating layer 14 may be formed by winding only kraft and impregnating the insulating oil. In this case, the insulating oil flows in the cable load direction, and voids may occur. On the other hand, in the case of winding the composite insulating paper and impregnating the insulating oil to form the insulating layer 14, the thermoplastic resin such as the polypropylene resin is not impregnated with the insulating oil, the impregnation temperature at the time of cable manufacture or operation at the time of cable operation Thermal expansion occurs depending on the temperature.
  • the surface pressure is applied to the kraft paper stacked thereon to narrow the passage of the insulating oil, so that the flow of the insulating oil may be suppressed in the contraction / expansion of the insulating oil due to gravity or the temperature of the insulating oil.
  • the composite insulating paper has a higher insulation strength than kraft paper has the advantage of reducing the cable outer diameter.
  • the insulating oil of the insulating layer belonging to the upper section of the conductor that is, the insulating layer formed on the inner semiconducting layer 12 has a low viscosity and undergoes thermal expansion, and moves outwards. As the viscosity increases and does not return to the original state, voids may occur in the portion of the insulating layer in the section immediately above the conductor.
  • a high electric field is applied to the insulating layer formed in the direction of the outer semiconducting layer 16, that is, the insulating layer belonging to the section immediately below the metal sheath, in which the electric field is gradually reversed in response to the temperature difference.
  • the upper section of the conductor and the lower section of the metal sheath may have a high possibility of voids, and may act as a weak part of insulation, which is a starting point of partial discharge, insulation breakdown, etc., as a region in which a high electric field acts according to a temperature change inside the cable.
  • kraft may be used as insulating paper in the region including the weak insulation of the insulating layer 14. That is, the insulating layer 14 is divided into a first insulating layer, a second insulating layer, and a third insulating layer in the direction of the outer semiconducting layer 16 which will be described later from the inner semiconducting layer 12.
  • kraft may be used for the third insulating layer, and the composite insulating paper may be used for the second insulating layer.
  • a resistivity difference occurs between the second insulating layer on which the composite insulating paper is wound and the first insulating layer and / or the third insulating layer on which the kraft paper is wound, and the low-resistance of the insulating layer 14 on which the kraft paper is wound
  • the first insulating layer and / or the third insulating layer has a relatively low resistivity, and serves to alleviate an electric field shared in the weak insulation portion.
  • a high electric field acts on the second insulating layer on which the composite insulating paper having high resistivity is wound due to the resistive electric field distribution characteristic of the DC cable in which the electric field is distributed according to the resistivity, and the first insulating layer and / or the third insulating layer Since a relatively low electric field acts on the directly included section of the conductor and / or the section immediately below the metal sheath, the electric field acting on the weak insulation part can be alleviated to stabilize the insulation performance.
  • the insulating layer 14 may form a third insulating layer thicker than the first insulating layer.
  • the metal sheath 22, which will be described later, is formed on the outside of the insulating layer 14, or when the cable core part is connected to two power cables sequentially exposed from the inside, and then the metal sheath 22 is restored. Since heat may be applied to the second insulating layer of the insulating layer 14 to cause deformation of the plastic film, a second insulating layer is formed thicker than the first insulating layer so that the plastic film of the second insulating layer is removed from the heat. It is desirable to protect. In this case, the thickness of the first insulating layer may be selected in consideration of the impulse surge voltage required for the power cable.
  • An external semiconducting layer 16 may be provided outside the insulating layer 14.
  • the outer semiconducting layer 16 is formed of a material having semiconductivity by adding conductive particles, such as carbon black, carbon nanotubes, carbon nanoplates, graphite, etc., to an insulating material like the inner semiconducting layer. Non-uniform charge distribution between (14) and the metal sheath 22 described later is suppressed to stabilize the insulation performance.
  • the outer semiconducting layer 16 smoothes the surface of the insulating layer 14 in the cable to alleviate electric field concentration, thereby preventing corona discharge, and also physically protects the insulating layer 14. Can be.
  • the outer semiconducting layer 16 may further include a metallized paper.
  • the metallized paper may be formed by laminating an aluminum thin film on kraft paper, and a plurality of perforations may exist to facilitate the impregnation of the insulating layer 14.
  • the cable core part 10 may further include a moisture absorbing part 21 for preventing moisture from penetrating into the cable.
  • the moisture absorbing portion may be formed between the stranded wires of the conductor 11 and / or outside of the conductor 11, and has a high speed of absorbing moisture penetrating into the cable and excellent ability to maintain the absorption state. It is configured in the form of powder, tape, coating layer or film including a super absorbent polymer (SAP), and serves to prevent moisture from penetrating in the longitudinal direction of the cable.
  • the moisture absorbing portion may have a semiconductivity to prevent a sudden electric field change.
  • the cable protection part 20 is provided outside the cable core part 10, and the power cable laid on the sea floor may further include a cable outer part 30.
  • the cable protector and the cable sheath protect the core from various environmental factors such as moisture penetration, mechanical trauma, and corrosion, which can affect the power transmission performance of the cable.
  • the cable protection unit 20 includes a metal sheath 22 and a polymer sheath 24 to protect the cable from accidental current, external force or other external environmental factors.
  • the metal sheath 22 may be formed to surround the core part 10.
  • the power cable when installed in an environment such as the seabed, it may be formed to seal the cable core portion 10 in order to prevent foreign substances such as moisture from entering the cable core portion 10,
  • the molten metal is extruded to the outside of the cable core 10 so as to have a seamless outer surface so that the ordering performance can be excellent.
  • Lead or aluminum is used as the metal, and in the case of a power cable installed on the sea floor, it is preferable to use lead having excellent corrosion resistance to seawater, and alloy lead containing a metal element to supplement mechanical properties. It is even more preferable to use lead alloys.
  • the metal sheath 22 is grounded at the end of the power cable and serves as a passage through which an accident current flows in case of an accident such as a ground fault or a short circuit, and protects the cable from external shocks and prevents the electric field from being discharged to the outside of the cable. Can be.
  • the metal sheath 22 may be coated with an anti-corrosion compound, for example, blown asphalt, etc. on the surface to further improve the corrosion resistance, water resistance, and the like of the cable and to improve adhesion to the polymer sheath 24. Can be.
  • an anti-corrosion compound for example, blown asphalt, etc.
  • the copper sheath tape or the moisture absorbing layer 21 may be additionally provided between the metal sheath 22 and the cable core 10.
  • the copper wire direct tape consists of a copper wire and a nonwoven tape to facilitate electrical contact between the outer semiconducting layer 16 and the metal sheath 22, and the moisture absorbing layer absorbs moisture that has penetrated the cable. It is formed in the form of powder, tape, coating layer or film including super absorbent polymer (SAP) which has a high speed and excellent ability to maintain an absorbent state. Play a role.
  • the copper wire direct tape and the water absorbing layer preferably has a semi-conductivity in order to prevent a sudden electric field change, it may be configured to include a copper wire in the water absorbing layer so that both conduction and water absorption.
  • the polymer sheath 24 is formed on the outside of the metal sheath 22 to improve the corrosion resistance, degree of ordering, etc. of the cable, and to protect the cable from mechanical trauma and other external environmental factors such as heat and ultraviolet rays. Can be.
  • the polymer sheath 24 may be formed of a resin such as polyvinyl chloride (PVC), polyethylene, or the like, and in the case of a power cable installed on the sea floor, it is preferable to use a polyethylene resin having excellent water repellency, and flame retardancy is required. It is preferable to use polyvinyl chloride resin in an environment.
  • the power cable 100 includes a metal reinforcing layer 26 made of a galvanized steel cape or the like inside or outside the polymer sheath, and the metal sheath 22 is expanded by the expansion of the insulating oil. It can prevent.
  • the upper and / or lower portion of the metal reinforcing layer 26 may be provided with a bedding layer (not shown) made of a semi-conductive nonwoven tape or the like to buffer the external force applied to the power cable, polyvinyl chloride to polyethylene, etc.
  • the outer sheath 28 made of resin can be further provided to further improve the corrosion resistance, water resistance, etc. of the power cable, and further protect the cable from mechanical trauma and other external environmental factors such as heat and ultraviolet rays.
  • the power cable installed on the seabed is easy to be traumatized by the anchor of the ship, and may be damaged by bending force caused by currents or waves, friction with the sea bottom, etc. 30 may be further provided.
  • the cable sheath may include an armor layer 34 and a serving layer 38.
  • the armor layer 34 may be made of steel, galvanized steel, copper, brass, bronze, and the like, and may be configured by at least one layer by cross winding a wire having a circular cross section or the like, and the mechanical characteristics of the power cable It not only functions to enhance performance, but also protects cables from external forces.
  • the serving layer 38 formed of polypropylene yarn or the like is formed in one or more layers on the upper and / or lower portion of the armor layer 34 to protect the cable, and the serving layer 34 formed on the outermost part is colored. It is composed of two or more different materials to ensure visibility of cables laid on the sea floor.
  • FIG. 2 is a partial cutaway view schematically showing a cable connected by an intermediate connection.
  • the insulating oil-impregnated cables 100A and 100B having the configuration as shown in FIG. 1 are connected to each other by the intermediate junction box 200.
  • It is a partial cutaway view schematically showing. 3 is an enlarged view of a portion C of FIG. 2.
  • the conductor of the insulating oil impregnated cables 100A and 100B in a state in which the insulating layers 14A and 14B and the conductors 11A and 11B are exposed in the pair of insulating oil impregnated cables 100A and 100B.
  • Each end of 11A, 11B can be electrically connected.
  • the electrically connected conductors 11A and 11B serve as passages of current, through which power can be transferred.
  • the conductors 11A and 11B are electrically connected to each other by crimping or welding with the conductor crimp sleeve 1P.
  • the cable insulation layer 14A may include the first cable insulation layer 14A1, the second cable insulation layer 14A2, and the third cable insulation layer 14A3.
  • the cable insulation layer 14A can be penciled to have a multi-stage structure.
  • the cable insulation layer 14A may have a multistage structure of a first fencing stage 14a1, a second fencing stage 14a2, and a third fencing stage 14a3. It can be penciled.
  • the first penciling end 14a1 is composed of an inner semiconducting layer 12, a first cable insulating layer 14A1, and a part of the second cable insulating layer 14A2, and the second penciling end 14a2 is a second cable.
  • the insulating layer 14A2 may be formed, and the third penciling end 14a3 may include a portion of the second cable insulating layer 14A2 and the third cable insulating layer 14A3. This will be described later together with the reinforcement insulating layer.
  • a copper powder leakage preventing part PC may be disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B to prevent the copper powder from the conductors 11A and 11B from flowing out.
  • the copper powder leakage preventing part (PC) is between the conductor crimp sleeve (1P) and the conductor (11A, 11B), and / or the innermost layer (2101A) of the first reinforcing insulating layer (2101) and By being disposed between the conductors 11A and 11B, it is possible to prevent the copper generated in the conductors 11A and 11B from leaking into the reinforcing insulating layer 210.
  • the copper powder leakage preventing part PC is, for example, a first electric field uniformization layer 12 positioned on the conductor 11A exposed between the first penciling end 14a1 of the cable 100A and the conductor crimp sleeve 1P. ), And a copper powder leakage preventing plate 211 disposed between the conductor pressing sleeve 1P and the conductor 11A.
  • the first electric field uniformization layer 12 may be disposed between the conductor crimp sleeve and the conductor, and between the reinforcement insulating layer and the conductor. That is, the first electric field uniformization layer 12 may extend not only between the first cable insulation layer 14A1 and the conductor crimp sleeve 1P but also extend between the conductor crimp sleeve 1P and the conductor 11A.
  • the first electric field homogenization layer 12 may be formed by extending the inner semiconducting layer of the cable 100A. That is, the first electric field homogenization layer 12 is formed by removing the inner semiconducting layer itself as the inner semiconducting layer itself with the first cable insulation layer 14A1 and leaving a predetermined length. After this removal, the conductor 11A is exposed.
  • the first field homogenization layer 12 may be formed by winding at least one insulating sheet on the conductor 11A, but the first two sheets may be formed as a void and then as a gap winding.
  • the first electric field uniformization layer 12 has a plurality of semiconducting properties so as to overlap the innermost layer adjacent to the conductors 11A and 11B of the DC power cables 100A and 100B in the air, that is, in the longitudinal direction of the cable. It is formed by winding the tape, and after the winding, it can be made by the gap winding, that is, by winding the semiconducting tape which is a kind of insulating paper so as to be spaced apart in the longitudinal direction of the DC power cables 100A, 100B.
  • the first electric field uniformization layer 12 wraps the innermost layer adjacent to the conductors of the DC power cables 100A and 100B, that is, on the conductors 11A and 11B of the DC power cables 100A and 100B.
  • a sheet of carbon paper which is a kind of insulating paper, is superposed on one side of the DC power cables 100A and 100B to form a transverse winding in the longitudinal direction of the DC power cables. It is formed by the air space, and can be made by the side winding so that the gap winding, that is, a semi-conducting tape (carbon paper), which is a kind of insulating paper, is spaced apart in the longitudinal direction of the DC power cables 100A and 100B.
  • carbon paper which is a kind of insulating paper
  • the first electric field uniformization layer 12 is formed as a gap winding after the voiding space, it is possible to minimize the leakage of copper powder by minimizing the voids of the plurality of insulating papers (carbon paper). In addition, since a plurality of insulating papers (carbon papers) are blanked and then supported by a gap winding, bending characteristics can be improved.
  • the first electric field homogenization layer 12 may be extended between the conductor crimp sleeve 1P and the conductor 11A by exposing the inner semiconducting layer of the exposed cable 100A by removing the first cable insulation layer 14A1. . That is, one end of the first electric field uniformization layer 12 may be located between the conductor crimp sleeve 1P and the conductor 11A.
  • the first electric field homogenization layer 12 is, for example, a position at which a crimp (1Pa 'in FIG. 5) of the inner surface of the conductor crimp sleeve 1P formed by crimping the conductor crimp sleeve 1P starts, that is, conductor crimping. It may extend to one end of the sleeve 1P. As another example, as shown in FIG. 5, the first field homogenization layer 12 may extend to just before the highest ridge T in the corrugated acid (1Pa ′ in FIG. 5). This extension ensures a sufficient current path between the conductor 11A of the cable and the conductor crimp sleeve 1Pa. As another example, as shown in FIG. 6, the first field homogenization layer 12 may extend beyond the highest ridge T in the corrugated acid (1Pa ′ in FIG. 5). This will be described later.
  • the copper powder leakage preventing plate 211 may be disposed between the conductor crimp sleeve 1P and the conductor 11A. That is, the copper powder leakage preventing plate 211 may be disposed to correspond to the inside of the conductor compression sleeve 1P and may not exceed the conductor compression sleeve 1P. As another example, as shown in FIGS. 9 and 10, the copper flux leakage preventing plate 211 ′′ may extend beyond both ends of the conductor compression sleeve 1P as well as between the conductor compression sleeve 1P and the conductor 11A. .
  • the copper powder leakage preventing plate 211 may be formed of a material having a structure that is dense so that copper powder may not penetrate, and preferably, may be formed of a metal material capable of withstanding the force acting when the compression sleeve is pressed.
  • the copper powder leakage preventing plate 211 may be made of copper, aluminum, a copper alloy, or an aluminum alloy to correspond to the material of the conductors 11A and 11B of the cables 100A and 100B.
  • the copper powder leakage preventing plate 211 may be formed by, for example, wrapping a portion of the first electric field homogenization layer 12 and the conductor 11A with copper tape and ending or soldering the end portions of the copper tape which are in contact with each other. When both ends of the copper tape are soldered to form the copper leakage prevention plate 211, it is preferable to smoothly process the connection part of the solder so that no edge is generated.
  • the copper leakage prevention plate 211 is formed between the conductor pressing sleeve 1P and the conductor 11A so as to surround the cable conductor 11A by the end, so that the outflow path of the copper generated in the conductor 11A is minimized. As a result, the copper powder may be blocked by the copper powder leakage preventing plate 211.
  • One end of the copper powder leakage preventing plate 211 facing the end of the cable conductor 11A is over the corrugated peak 1Pa 'formed on its inner side by crimping the conductor crimp sleeve 1P to the corrugated bone 1Pb'.
  • the pressing force to the conductor crimp sleeve 1P can be applied.
  • the copper flow-out prevention plate 211 preferably extends beyond the ridgeline T, which is the highest point in the corrugated mountain 1Pa '.
  • the other end a2 of the copper powder leakage preventing plate 211 toward the first cable insulation layer 14A1 of the cable may protrude from the conductor crimp sleeve 1P and may not act as an edge.
  • 4 and 5 are cross-sectional views showing a state in which a pair of conductors 11A and 11B are electrically connected to each other by a conductor crimp sleeve.
  • 4 is a cross-sectional view showing a conductor crimp sleeve before the crimping
  • FIG. 5 is a cross-sectional view showing a conductor crimp sleeve after the crimping.
  • each end of the pair of conductors 11A and 11B is fitted to the conductor receiving portion of the conductor crimp sleeve 1P.
  • the outer surface of the conductor pressing sleeve is crimped by a crimping device to firmly support the connection state by holding the pair of conductors, and after pressing, the outer surface of the conductor pressing sleeve is smoothly trimmed to obtain a flat surface. Is formed.
  • the conductor crimp sleeve 1P has at least two protrusions 1Pa protruding from the outer surface and at least one recess 1Pb formed between the protrusions 1Pa, as shown in FIG. 5. And a region in which the protrusion 1Pa is formed as shown in FIG. 5 is compressed by the pressing device to protrude to the inside of the conductor pressing sleeve 1P to form a wrinkled peak 1Pa '. As a result, the end of each conductor is gripped, and the outer surface of the conductor pressing sleeve 1P which is uneven by pressing can be smoothed to prevent electric field concentration, corona discharge, etc. of the outer surface of the conductor pressing sleeve.
  • the first electric field homogenization layer 12 extends in the direction from the inner semiconducting layer of the cable 100A toward the conductor crimp sleeve 1P so that one end thereof is between the conductor crimp sleeve 1P and the conductor 11A.
  • the copper powder leakage preventing plate 211 has one end portion facing the end of the conductor 11A and the other end portion facing the first cable insulation layer 14A1 of the cable 100A does not protrude from the conductor crimp sleeve 1P. It can extend to the length of.
  • a wrinkle acid 1Pa ' is formed on the inner surface of the conductor crimp sleeve 1P, and the first electric field uniformization layer 12 is formed of the crimp acid ( 5, 1Pa ') extends to just before the highest ridge T, and the copper flow prevention plate 211 extends beyond the ridge T which is the highest point of the corrugated mountain 1Pa'. Can be.
  • 6 to 10 are views showing various modifications of the first electric field homogenization layer and the copper powder leakage preventing plate.
  • the first electric field uniformization layer 121 extends from the inner semiconducting layer of the cable 100A toward the conductor crimp sleeve 1P so that one end thereof is the conductor crimp sleeve 1P and the conductor 11A. Disposed between the two parts, the one end portion of the copper leakage preventing plate 211 facing the first cable insulation layer 14A1 of the cable 100A does not protrude from the conductor crimp sleeve 1P and faces the end of the conductor 11A. The portion may extend to a predetermined length.
  • a wrinkle acid 1Pa ' is formed on the inner surface of the conductor crimping sleeve 1P, and the first electric field uniformizing layer 121 is formed of the corrugated acid ( In FIG. 6Pa '), it extends beyond the highest ridge T, and the copper flow-out prevention plate 211 may extend beyond the ridge T which is the highest point in the corrugated acid 1Pa'.
  • the first electric field uniformization layer 122 extends from the inner semiconducting layer of the cable 100A toward the conductor pressing sleeve 1P so that one end thereof is the conductor pressing sleeve 1P and the conductor 11A. It is disposed between, and the copper powder outflow prevention plate 211 'may be disposed over the entire surface between the conductor pressing sleeve (1P) and the conductor (11A). In other words, in Figs. 5 and 6, one copper leakage preventing plate 211 is disposed between the conductor 11A and the conductor pressing sleeve 1P, and another one between the conductor 11B and the conductor pressing sleeve 1P.
  • the copper powder leakage preventing plate 211 is arranged, but in the embodiment shown in FIG. 7, one copper powder leakage preventing plate 211 'is disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B.
  • the copper leakage preventing plate 211 ' has both ends, that is, an end facing the first cable insulation layer 14A1 of the cable 100A and an end facing the first cable insulation layer 14B1 of the cable 100A. It may be disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B without protruding from the sleeve 1P.
  • a wrinkle acid 1Pa ' is formed on the inner surface of the conductor crimp sleeve 1P, and the first electric field homogenization layer 122 is formed of the crimp acid ( It may extend beyond the highest ridge T in 1Pa 'of FIG. 7.
  • the first electric field uniformization layer 123 extends from the inner semiconducting layer of the cable 100A toward the conductor crimp sleeve 1P so that one end thereof is the conductor crimp sleeve 1P and the conductor 11A. It is disposed between, and the copper powder outflow prevention plate 211 'may be disposed over the entire surface between the conductor pressing sleeve (1P) and the conductor (11A). In other words, in Figs. 5 and 6, one copper leakage preventing plate 211 is disposed between the conductor 11A and the conductor pressing sleeve 1P, and another one between the conductor 11B and the conductor pressing sleeve 1P.
  • one copper powder leakage preventing plate 211 ' is disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B.
  • the copper leakage preventing plate 211 ' has both ends, that is, an end facing the first cable insulation layer 14A1 of the cable 100A and an end facing the first cable insulation layer 14B1 of the cable 100A. It may be disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B without protruding from the sleeve 1P.
  • a wrinkle acid 1Pa ' is formed on the inner surface of the conductor crimp sleeve 1P, and the first electric field homogenization layer 123 is formed of the crimp acid ( In 1Pa 'of FIG. 8, it may extend to just before the highest ridge T.
  • the first electric field uniformization layer 124 extends from the inner semiconducting layer of the cable 100A toward the conductor pressing sleeve 1P so that one end thereof is the conductor pressing sleeve 1P and the conductor 11A. Disposed between, the other end portion of the copper leakage preventing plate 211 ", which faces the first cable insulation layer 14A1 of the cable 100A, protrudes from the conductor crimp sleeve 1P and extends to the end of the conductor 11A. The one end facing toward the side may extend to a predetermined length.
  • a portion of the copper flux leakage preventing plate 211 " is disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B and the other portion of the conductor crimp sleeve ( It may extend beyond 1P) toward the cable insulation layer 14A.
  • a wrinkle acid 1Pa ' is formed on the inner surface of the conductor crimp sleeve 1P, and the first electric field uniformization layer 124 is formed of the crimp acid ( In FIG. 6Pa '), it extends beyond the highest ridge T, and the copper flow-out prevention plate 211 may extend beyond the ridge T which is the highest point in the corrugated acid 1Pa'. In the region beyond the conductor crimp sleeve 1P, another portion of the copper leakage preventing plate 211 ′′ and the first electric field homogenization layer 124 may overlap each other.
  • the first electric field uniformization layer 125 extends from the inner semiconducting layer of the cable 100A toward the conductor crimp sleeve 1P so that one end thereof is the conductor crimp sleeve 1P and the conductor 11A. Disposed between, the other end portion of the copper leakage preventing plate 211 ", which faces the first cable insulation layer 14A1 of the cable 100A, protrudes from the conductor crimp sleeve 1P and extends to the end of the conductor 11A. The one end facing toward the side may extend to a predetermined length.
  • a portion of the copper flux leakage preventing plate 211 " is disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B and the other portion of the conductor crimp sleeve ( It may extend beyond 1P) toward the cable insulation layer 14A.
  • a wrinkle acid 1Pa ' is formed on the inner surface of the conductor crimping sleeve 1P, and the first electric field uniformizing layer 124 is formed of the corrugated acid (
  • the maximum ridge (T) falls short of the highest ridge T, and the copper flow-out prevention plate 211 extends beyond the ridge (T), which is the highest point in the corrugated mountain 1Pa '. Can be.
  • the other portion of the copper flux leakage preventing plate 211 ′′ and the first electric field uniformization layer 125 may overlap each other.
  • the copper outflow prevention part PC may include a second field homogenization layer surrounding the first field uniformization layer 12, the copper outflow prevention plate 211, and the conductor compression sleeve 1P. 212 and a pressure layer 213 wound on the second electric field homogenization layer 212 may be further included.
  • the second electric field homogenization layer 212 wraps a carbon crepe to surround the first electric field homogenization layer 12, the copper powder leakage preventing plate 211, and the conductor crimp sleeve 1P so as to surround the first electric field homogenization layer 212.
  • the layer 12 By strongly adhering the layer 12, the copper powder outflow prevention plate 211, and the conductor crimp sleeve 1P, it is possible to further prevent the copper outflow. That is, it is difficult to maintain the high degree of smoothness after pressing the conductor crimp sleeve 1P and finishing the surface.
  • the second electric field homogenization layer 212 can uniform the surface by wrapping the outer circumferential surface of the polished conductor crimp sleeve 1P to make the electric field at the outer circumferential surface of the conductor crimp sleeve 1P uniform.
  • the second field uniform layer 212 may press the first field uniform layer 212 and the copper powder leakage preventing plate 211.
  • the second electric field uniformization layer 212 may support carbon creep paper as a wrap winding. That is, the second electric field uniformization layer 212 may be formed by supporting carbon creep paper so as to overlap in the longitudinal direction of the cable.
  • the second field homogenization layer 212 may be made of carbon paper as another example.
  • the second electric field homogenization layer 212 is preferably made of corrugated carbon paper when considering the step at both ends of the conductor crimp sleeve 1P.
  • the second electric field uniformization layer 212 is semiconductive, it is possible to prevent a sudden electric field change between the conductor crimp sleeve 1P and the reinforcement insulating layer 210.
  • the pressure layer 213 may be wound on the second field uniform layer 212.
  • the pressurized layer 213 can be more reliably prevented from leaking copper powder by bringing the first electric field uniformizing layer 12, the copper outflow preventing plate 211, the conductor crimp sleeve 1P, and the second electric field uniformizing layer 212 into close contact with each other. Can be.
  • the pressing layer 213 is preferably supported on the second field homogenization layer 212 in a gap winding in consideration of bending characteristics. That is, the pressure layer 213 may be formed by transverse winding so that the crafttage overlaps in the longitudinal direction of the cable as an example.
  • the pressure layer 213 may be wound with insulating paper to relieve the electric field on the conductor crimp sleeve 1P, which takes a high electric field when the cable is energized.
  • the pressing layer 213 may have a volume resistance of 10 2 or more lower than that of the reinforcing insulating layer 2110.
  • Each conductor of the insulating oil-impregnated cables 100A and 100B is crimped and connected with a conductor crimp sleeve 1P to form a copper powder leakage preventing part PC, and then a cable including a connection portion of the conductors 11A and 11B.
  • a reinforcement insulating layer 210 is formed to surround at least a portion of the insulating layers 14A1, 14A2, and 14A3.
  • the reinforcement insulating layer 210 may include first reinforcement insulating layers 210A and 210B and second reinforcement insulating layers 210C and 210D.
  • the first reinforcement insulating layers 210A and 210B are formed up to the outer diameter of the third cable insulation layer 14A3 of the cable 100A, and the second reinforcement insulating layers 210C and 210D are the first reinforcement insulating layers 210A and 210B. It can be formed on. That is, the second reinforcement insulating layers 210C and 210D may be stacked in the radial direction of the first reinforcement insulating layers 210A and 210B.
  • the reinforcing insulating layer 210 may be made of insulating paper and / or composite insulating paper, the innermost layer 210A of the reinforcing insulating layer 210 may be made of insulating paper, and the outermost layer 210D may be made of composite insulating paper.
  • a predetermined space remains between the conductor crimp sleeve 1P and the first insulating layer 14A1 located at the innermost side of the insulating layer 14A of the cable 100. can do.
  • the space remaining between the crimp sleeve 1P and the first insulating layer 14A1 located at the innermost side of the insulating layer 14 of the cable 100 is filled with insulating paper such as kraft paper.
  • an outer surface of the innermost layer 210A made of insulating paper of the reinforcing insulating layer 210 may be formed from an outer surface of the first insulating layer 14A1 located at the innermost side of the insulating layer 14 of the cable 100.
  • the cable is positioned at approximately the same distance from the longitudinal center axis of the cable.
  • the outer surface of the compression sleeve (1P) may be surrounded by a semi-conductive tape in order to uniform the electric field distribution.
  • the reinforcing insulating layer An outer surface of the innermost layer 210A of 210 may be formed at approximately the same distance from the longitudinal central axis of the cable.
  • the outer surface of the innermost layer 210A made of the insulating paper of the reinforcement insulating layer 210 and the first insulating layer 14A1 located at the innermost side of the insulating layer 14 of the cable is the central axis in the longitudinal direction of the cable. If a step is generated because it is not located at about the same distance from the part, the step where the step occurs acts as an electric field weakness and the electric field is concentrated to cause breakdown.
  • the outermost layer 210D of the reinforcing insulating layer 210 is formed above the outer diameter of the exposed insulating layer 14 of the cable 100. Since the exposed conductor 210 of the cable is connected by the crimping sleeve 1P, not only the height of the conductor section is increased by the thickness of the crimping sleeve 1P but also a lot of heat is generated when the cable is energized. In addition, since the insulation reinforcement layer 310 is formed by winding a plurality of insulation papers or composite insulation paper and is relatively weak to insulation, the outermost layer 210D of the insulation reinforcement layer 310 may be formed at or above the outer diameter of the cable insulation layer 14. It is necessary to reinforce the insulation performance by forming.
  • the outermost layer 210D of the insulating reinforcing layer 310 is composed of a composite insulating paper having an excellent insulating strength compared to the insulating paper.
  • the concentrated electric field may be dispersed in the outermost layer 210D of the reinforcing insulating layer 210.
  • intermediate layers 210B and 210C formed of a composite insulating paper layer may be provided between the innermost layer 210A and the outermost layer 210D of the reinforcing insulating layer 210.
  • the intermediate layer of the reinforcing insulating layer 210 may include a first intermediate layer 210B and a second intermediate layer 210C sequentially from the inner side to the outer side between the innermost layer 210A and the outermost layer 210D. .
  • only the innermost layer 210A of the reinforcing insulating layer 210 is made of insulating paper, and the first intermediate layer 210B, the second intermediate layer 210C, and the outermost layer 210D of the reinforcing insulating layer 210 are formed. All may be made of composite insulating paper.
  • the innermost layer 210A of the reinforcement insulating layer 210 is formed of an insulating paper layer, and the first intermediate layer 210B and the second intermediate layer 210C are composed of a composite insulating paper, an electric field is distributed according to resistivity.
  • the resistive electric field distribution characteristic of the DC cable a lot of electric fields are distributed in the first intermediate layer 210B and the second intermediate layer 210C formed of a composite insulating paper having a relatively higher resistivity than the kraft paper of the innermost reinforcing layer 210A. .
  • the cable becomes relatively high temperature and shrinks / expands the insulating oil relatively actively, and thus bubbles are likely to occur, and the electric field distributed to the innermost layer 210A of the insulating reinforcing layer, which is relatively vulnerable to insulation due to the large electric field strength, is alleviated. Since it is possible to stabilize the insulation performance.
  • the work efficiency can be improved to significantly improve productivity and further reduce the defective rate.
  • the reinforcing insulating layer 210 may include a first intermediate layer 210B made of composite insulating paper and a second intermediate layer 210C made of insulating paper.
  • the first intermediate layer 210B and the second intermediate layer 210C provided between the innermost layer 210A and the outermost layer 210D of the reinforcing insulating layer 210 are respectively formed of the cables 100A and 100B.
  • the second cable insulating layer 14A2 of the insulating layers 14A and 14B and the outer third cable insulating layer 14A3 are disposed at the same distance from the center of the cable 100A.
  • the reinforcement insulating layer 210 is less than the outer diameter of the exposed insulating layer 14A of the cable 100A and the same material as the insulating layer 14A of the cable 100A and / or Or it can be said to have a configuration.
  • the innermost layer 210A of the reinforcement insulating layer 210 is made of an insulating paper layer
  • the first intermediate layer 210B is made of a composite insulating paper
  • a resistive electric field distribution of a DC cable in which electric fields are distributed according to resistivity The electric field is distributed in the first intermediate layer 210B formed of a composite insulating paper having a relatively higher resistivity than the kraft paper of the innermost layer 210A of the reinforcing insulating layer 210, depending on the characteristics.
  • the protective copper tube 240 may protect the inside of the junction box from the outside, and may be energized with the metal sheath 22 of the cable 100 to serve as a passage for the accident current.

Abstract

Provided is a direct current power cable joining system capable of preventing copper powder from leaking out of a cable.

Description

직류 전력케이블 중간접속 시스템DC power cable intermediate connection system
본 발명은 직류 전력케이블 중간접속 시스템에 관한 것이다. 보다 상세하게는 전력케이블에서의 동분 유출을 방지할 수 있는 직류 전력케이블 중간접속 시스템에 관한 것이다.The present invention relates to a DC power cable intermediate connection system. More particularly, the present invention relates to a DC power cable intermediate connection system capable of preventing copper leakage from power cables.
일반적으로 전력케이블은 전력을 공급하는 도체를 이용하여 지중, 지상 또는 해저를 통하여 원하는 장소로 전력을 공급하도록 사용된다. In general, a power cable is used to supply power to a desired place through the ground, the ground or the sea floor by using a conductor that supplies the power.
상기 전력케이블은 수백m 또는 수십km 간격으로 중간접속함(Joint box)에 의해 접속이 이루어지며, 상기 전력케이블의 말단은 종단접속함(Termination connection box)에 의해 가공선과 접속이 이루어지게 된다. 상기 중간접속함 또는 종단접속함에서 전력케이블을 연결하는 경우에 케이블의 절연층이 노출된 상태에서 도체를 먼저 연결하고 상기 절연층 표면에 고점도 절연유에 함침된 절연지를 지권하여 보강절연층을 형성한다. 이 경우, 상기 절연지를 감는 도중, 즉, 절연지 사이에 절연유를 도포하면서 상기 절연지를 지권하고, 이어서 외부반도전층, 금속시스 및/또는 방식층을 복원하게 된다.The power cable is connected by an intermediate junction box (Joint box) at intervals of several hundred meters or tens of kilometers, and the end of the power cable is connected to the overhead line by a termination connection box. In the case of connecting the power cable in the intermediate junction box or the termination box, the conductor is first connected while the insulation layer of the cable is exposed, and the reinforcement insulation layer is formed by winding the insulation paper impregnated with high viscosity insulation oil on the surface of the insulation layer. . In this case, during the winding of the insulating paper, that is, applying the insulating oil between the insulating papers, the insulating paper is supported, and then the outer semiconducting layer, the metal sheath and / or the anticorrosive layer are restored.
중간접속함에 의해 한 쌍의 케이블, 예를 들어 절연유 함침 전력케이블이 접속되는 경우 케이블에 전류가 흐름에 따라 케이블 내 도체가 가열되어 케이블 내의 절연유의 점도가 감소하여 도체 소선 사이에 있던 동분들이 중력방향으로 이동할 수 있다. 중력방향으로 이동하는 동분들은 보강절연층으로 유출되고, 보강절연층으로 유출된 동분에서 절연파괴가 발생하는 문제점이 있다. When a pair of cables, for example, insulated oil-impregnated power cables are connected by intermediate connection, as the current flows through the cable, the conductors in the cable heat up, and the viscosity of the insulating oil in the cable decreases, so that the copper content between the conductor wires is gravity Can move in the direction. Copper moving in the direction of gravity flows into the reinforcing insulation layer, there is a problem that the breakdown occurs in the copper flows out of the reinforcing insulation layer.
본 발명의 목적은 케이블에서의 동분이 유출되는 것을 방지할 수 있는 직류 전력케이블 중간접속 시스템을 제공하는 것이다.An object of the present invention is to provide a DC power cable intermediate connection system that can prevent copper from leaking out of the cable.
본 발명의 일 실시예에 따른 중간 접속함은, 도체, 내부반도전층, 절연층 및 외부반도전층을 구비하고 상기 내부반도전층, 절연층 및 외부반도전층이 순차적으로 벗겨진 한 쌍의 케이블을 서로 연결시키는 중간접속함에 있어서, 상기 한 쌍의 케이블의 도체를 서로 전기적으로 연결하는 도체 압착슬리브; 크래프트지로 이루어진 최내층과 복합절연지로 이루어진 최외층을 가지며, 상기 전력케이블의 상기 도체, 상기 도체 압착슬리브 내지 상기 절연층의 적어도 일부를 감싸는 보강절연층; 및 상기 도체 압착슬리브와 상기 도체 사이에 배치되어 상기 도체로부터 발생할 수 있는 동분(銅粉)이 유출되는 것을 방지하는 동분유출방지부; 를 구비할 수 있다.An intermediate junction box according to an embodiment of the present invention includes a conductor, an inner semiconducting layer, an insulating layer, and an outer semiconducting layer, and connects a pair of cables in which the inner semiconducting layer, the insulating layer, and the outer semiconducting layer are sequentially peeled off. In the intermediate connection, the conductor crimp sleeve for electrically connecting the conductors of the pair of cables; A reinforcement insulating layer having an innermost layer made of kraft paper and an outermost layer made of composite insulating paper, and covering at least a portion of the conductor, the conductor crimp sleeve, and the insulating layer of the power cable; And a copper outflow prevention part disposed between the conductor crimp sleeve and the conductor to prevent the outflow of copper powder that may be generated from the conductor. It may be provided.
본 발명에 있어서, 상기 케이블의 절연층은, 상기 내부반도전층을 둘러싸며, 절연유에 함침된 크래프트지로 이루어진 제1 절연층; 상기 제1 절연층을 둘러싸며, 절연유에 함침된 복합절연지로 이루어진 제2 절연층; 및 상기 제2 절연층을 둘러싸며, 절연유에 함침된 크래프트지로 이루어진 제3 절연층을 포함하고, 상기 동분유출방지부는, 상기 제1 절연층과 상기 도체 압착슬리브 사이에 노출된 상기 도체 상에 배치되는 카본지층; 및 상기 도체 압착슬리브와 상기 도체 사이에 배치되는 동판; 을 포함하며, 상기 카본지층은 상기 도체 압착슬리브와 상기 도체 사이에도 위치할 수 있다. In the present invention, the insulating layer of the cable, the inner semiconductive layer, the first insulating layer made of kraft paper impregnated with insulating oil; A second insulating layer surrounding the first insulating layer and made of a composite insulating paper impregnated with insulating oil; And a third insulating layer surrounding the second insulating layer, the third insulating layer comprising kraft paper impregnated with insulating oil, wherein the copper powder leakage preventing part is disposed on the conductor exposed between the first insulating layer and the conductor pressing sleeve. Carbon base layer; And a copper plate disposed between the conductor crimp sleeve and the conductor. It includes, the carbon paper layer may be located between the conductor crimp sleeve and the conductor.
본 발명에 있어서, 상기 카본지층은 상기 케이블의 상기 내부반도층이 연장됨으로써 이루어질 수 있다. In the present invention, the carbon paper layer may be made by extending the inner semiconducting layer of the cable.
본 발명에 있어서, 상기 카본지층은 복수 매의 카본지를 상기 도체 상에 공권하고, 상기 공권 이후 갭권으로 이루어질 수 있다. In the present invention, the carbon paper layer may wind a plurality of sheets of carbon paper on the conductor, and may be formed of a gap winding after the voiding.
본 발명에 있어서, 상기 동분유출방지부는, 상기 카본지층, 상기 동판, 및 상기 도체 압착슬리브를 둘러싸는 카본 크리프지층을 더 포함할 수 있다. In the present invention, the copper powder leakage preventing unit may further include a carbon creep paper layer surrounding the carbon paper layer, the copper plate, and the conductor pressing sleeve.
본 발명에 있어서, 상기 동분유출방지부는, 상기 카본 크리프지층 상에 권취되는 절연지를 더 포함할 수 있다. In the present invention, the copper powder leakage preventing unit may further include an insulating paper wound on the carbon creep paper layer.
본 발명에 있어서, 상기 도체 압착슬리브는 내면에서 돌출되어 형성된 적어도 두 개의 주름산과 상기 주름산 사이에 형성되는 적어도 하나의 주름골을 갖는 몸체부를 포함하며, 상기 동판은 상기 도체 압착슬리브의 일단에서 상기 주름산까지 배치되고, 상기 주름산의 꼭지점을 넘지 않을 수 있다. In the present invention, the conductor crimping sleeve includes a body portion having at least two corrugations formed to protrude from an inner surface and at least one corrugation bone formed between the corrugations, wherein the copper plate is formed at one end of the conductor crimping sleeve. It may be disposed up to the corrugated acid and not exceed the vertex of the corrugated acid.
본 발명의 일 실시예에 따른 케이블용 중간 접속함을 이용하여 한 쌍의 케이블을 접속하는 방법은, 도체, 내부반도전층, 절연층 및 외부반도전층을 구비하고 상기 내부반도전층, 절연층 및 외부반도전층이 순차적으로 벗겨진 한 쌍의 케이블을 케이블용 중간 접속함을 이용하여 접속하는 방법에 있어서, 노출된 상기 내부반도전층 일부를 포함하여 상기 도체를 동판으로 감싸는 단계; 상기 한 쌍의 케이블에서 노출된 한 쌍의 도체의 각 단부를 도체 압착슬리브로 파지하여 상기 한 쌍의 도체를 접속하는 단계; 노출된 상기 내부반도전층과 상기 도체 압착슬리브를 카본 크리프지층으로 둘러싸는 단계; 상기 카본 크리프지층 상에 절연지를 권취하는 단계; 및 상기 절연지 및 상기 케이블의 절연층의 적어도 일부를 보강절연층으로 감싸는 단계; 를 구비할 수 있다. A method of connecting a pair of cables using an intermediate junction box for a cable according to an embodiment of the present invention includes a conductor, an inner semiconducting layer, an insulating layer, and an outer semiconducting layer, and the inner semiconducting layer, the insulating layer, and the outside. CLAIMS What is claimed is: 1. A method of connecting a pair of cables in which a semiconducting layer is sequentially peeled off using an intermediate junction box for cable, the method comprising: wrapping the conductor with a copper plate including a portion of the inner semiconducting layer exposed; Holding each end of the pair of conductors exposed by the pair of cables with a conductor crimp sleeve to connect the pair of conductors; Surrounding the exposed inner semiconducting layer and the conductor crimp sleeve with a carbon creep paper layer; Winding insulating paper on the carbon creep paper layer; Wrapping at least a portion of the insulating paper and the insulating layer of the cable with a reinforcing insulating layer; It may be provided.
본 발명에 있어서, 상기 내부반도전층은 복수 매의 카본지가 상기 도체 상에 공권되고, 상기 공권 이후 갭권으로 이루어질 수 있다. In the present invention, the inner semiconducting layer may be made of a plurality of carbon paper winding on the conductor, and the gap winding after the winding.
본 발명에 있어서, 상기 내부반도전층은 상기 케이블에서 연장되어 그 일단이 상기 압착 슬리브에 대응되는 상기 동판과 상기 도체 사이까지 연장될 수 있다. In the present invention, the inner semiconducting layer may extend from the cable so that one end thereof extends between the copper plate and the conductor corresponding to the crimp sleeve.
본 발명에 있어서, 상기 동판은 상기 도체 압착슬리브의 내주면에 대응되는 위치를 벗어나지 않으면서 상기 도체 압착슬리브의 일단 내측으로 배치될 수 있다. In the present invention, the copper plate may be disposed inside one end of the conductor pressing sleeve without deviating from the position corresponding to the inner circumferential surface of the conductor pressing sleeve.
본 발명에 있어서, 상기 도체 압착슬리브는 파지 전 그 외면에 돌출되어 형성되는 적어도 두 개 이상의 돌출부와 상기 돌출부 사이에 형성되는 적어도 하나 이상의 오목부를 상기 외면에 구비하며, 상기 도체 접속 단계는, 상기 돌출부가 형성된 영역을 압착하여 상기 도체 압착슬리브의 내측으로 돌출되는 주름산이 형성되어 상기 도체를 파지하는 단계; 및 상기 도체 압착슬리브 외면을 평탄하게 다듬질하는 단계; 를 포함할 수 있다. In the present invention, the conductor pressing sleeve has at least two or more protrusions formed on the outer surface of the conductor before the gripping and at least one concave portion formed between the protrusions on the outer surface, the conductor connecting step, the protrusion Pressing a region in which the recess is formed to form a wrinkle acid projecting into the conductor pressing sleeve to hold the conductor; And smoothing the outer surface of the conductor pressing sleeve. It may include.
본 발명에 있어서, 상기 동판은 상기 도체 압착슬리브의 일단에서 상기 주름산까지 배치되고, 상기 주름산의 꼭지점을 넘지 않을 수 있다. In the present invention, the copper plate may be disposed from one end of the conductor crimp sleeve to the corrugated acid, and may not exceed the vertex of the corrugated acid.
본 발명에 있어서, 상기 케이블의 절연층은, 상기 내부반도전층을 둘러싸며, 절연유에 함침된 크래프트지로 이루어진 제1 절연층; 상기 제1 절연층을 둘러싸며, 절연유에 함침된 복합절연지로 이루어진 제2 절연층; 및 상기 제2 절연층을 둘러싸며, 절연유에 함침된 크래프트지로 이루어진 제3 절연층을 포함하며, 상기 카본 크리프지층으로 둘러싸는 단계는, 상기 제1 절연층과 상기 도체 압착슬리브 사이에 노출된 상기 내부반도전층과 상기 도체 압착슬리브를 둘러싸도록 카본 크리프지를 랩권으로 형성할 수 있다. In the present invention, the insulating layer of the cable, the inner semiconductive layer, the first insulating layer made of kraft paper impregnated with insulating oil; A second insulating layer surrounding the first insulating layer and made of a composite insulating paper impregnated with insulating oil; And a third insulating layer surrounding the second insulating layer and made of kraft paper impregnated with insulating oil, wherein the step of enclosing the carbon creep paper layer includes: exposing the first insulating layer and the conductor crimp sleeve; Carbon creep paper may be formed in a wrap wound to surround the inner semiconducting layer and the conductor crimp sleeve.
본 발명에 있어서, 상기 보강절연층은, 상기 절연지 상에서 상기 제3 절연층 외경까지 형성되는 제1 보강절연층; 및 상기 제1 보강절연층 상에 형성되는 제2 보강절연층; 으로 이루어질 수 있다.In the present invention, the reinforcing insulating layer, the first reinforcing insulating layer formed on the insulating paper to the outer diameter of the third insulating layer; And a second reinforcing insulating layer formed on the first reinforcing insulating layer. Can be made.
본 발명에 있어서, 상기 제2 보강절연층은 상기 제1 보강절연층의 방사 방향으로 그 길이방향에서의 폭이 좁아져서 양단에서 슬로프가 형성될 수 있다. In the present invention, the width of the second reinforcement insulating layer in the longitudinal direction of the first reinforcement insulating layer is narrow in the radial direction can be formed slopes at both ends.
본 발명에 따르면, 중간접속함에 의해 접속된 한 쌍의 케이블의 도체에서 도체 가열에 따른 절연유의 점도 저하로 도체 소선 사이에 있던 동분이 중력방향으로 이동하여 보강절연층으로 유출되는 것을 방지함으로써 동분 유출로 인한 보강절연층의 절연 파괴를 막을 수 있다. According to the present invention, in the conductor of a pair of cables connected by an intermediate connection, the copper powder leaked out by preventing the copper powder between conductor wires from moving in the gravity direction and outflowing to the reinforcing insulation layer due to the decrease in the viscosity of the insulating oil caused by the conductor heating. It is possible to prevent the dielectric breakdown of the reinforcement insulating layer due to.
도 1은 전력케이블의 내부 구성을 도시한 사시도이다.1 is a perspective view showing an internal configuration of a power cable.
도 2는 중간접속함에 의해 접속된 케이블을 개략적으로 나타내는 부분 절개도이다.2 is a partial cutaway view schematically showing a cable connected by an intermediate connection.
도 3은 도 2의 C를 확대한 도면이다.3 is an enlarged view of a portion C of FIG. 2.
도 4는 압착 전 도체 압착슬리브를 나타내는 단면도이다.4 is a cross-sectional view showing a conductor crimp sleeve before crimping.
도 5는 압착 후 도체 압착슬리브를 나타내는 단면도이다.5 is a cross-sectional view showing a conductor crimp sleeve after crimping.
도 6 내지 도 10은 압착 후 도체 압착슬리브를 나타내는 다양한 실시예들의 단면도이다.6 to 10 are cross-sectional views of various embodiments showing the conductor pressing sleeve after the pressing.
이하, 첨부된 도면들을 참조하여 본 발명의 바람직한 실시예들을 상세히 설명하기로 한다. 그러나, 본 발명은 여기서 설명된 실시예들에 한정되지 않고 다른 형태로 구체화될 수도 있다. 오히려, 여기서 소개되는 실시예들은 개시된 내용이 철저하고 완전해질 수 있도록, 그리고 당업자에게 본 발명의 사상이 충분히 전달될 수 있도록 하기 위해 제공되는 것이다. 명세서 전체에 걸쳐서 동일한 참조번호들은 동일한 구성요소들을 나타낸다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the invention is not limited to the embodiments described herein but may be embodied in other forms. Rather, the embodiments introduced herein are provided so that the disclosure may be made thorough and complete, and to fully convey the spirit of the present invention to those skilled in the art. Like numbers refer to like elements throughout.
일반적으로 절연유 함침 케이블은 수백m 내지는 수km 간격으로 중간접속함에 의해 접속이 이루어지며, 절연유 함침 케이블의 말단은 종단접속함에 의해 가공선과 접속이 이루어지게 된다. 이하에서는 먼저 절연유 함침 전력케이블의 구성에 대해서 살펴보고, 이어서 접속함의 연결과정을 살펴보기로 한다.In general, the oil-impregnated cable is connected by intermediate connection at intervals of several hundred m or several km, and the end of the insulation-impregnated cable is connected to the overhead line by terminating the connection. Hereinafter, the configuration of the insulation oil-impregnated power cable will be described first, and then the connection process of the junction box will be described.
도 1은 초고압 직류 전력케이블의 내부 구성을 도시한 일부 절개 사시도이다.1 is a partially cutaway perspective view illustrating an internal configuration of an ultra high voltage direct current power cable.
도 1을 참조하면, 전력케이블(100)은 도체(11), 내부반도전층(12), 절연층(14), 외부반도전층(16)을 포함하여, 도체(11)를 따라 케이블 길이 방향으로만 전력을 전송하고, 케이블 반경 방향으로는 전류가 누설되지 않도록 하는 케이블 코어부(10)를 구비한다.Referring to FIG. 1, the power cable 100 includes a conductor 11, an inner semiconducting layer 12, an insulating layer 14, and an outer semiconducting layer 16, along the conductor 11 in the cable length direction. Only the cable core portion 10 which transmits electric power and prevents leakage of current in the cable radial direction is provided.
상기 도체(11)는 전력을 전송하기 위해 전류가 흐르는 통로 역할을 하며, 전력 손실을 최소화할 수 있도록 도전율이 우수하고 케이블 제조 및 사용에 적절한 강도와 유연성을 가진 소재, 예를 들어 구리 또는 알루미늄 등으로 이루어질 수 있다.The conductor 11 serves as a passage through which current flows to transmit power, and has a high conductivity to minimize power loss, and a material having strength and flexibility suitable for cable production and use, for example, copper or aluminum. Can be made.
상기 도체(11)는 도 1에 도시된 바와 같이, 원형의 중심소선(11a)과 상기 원형 중심소선(11a)을 감싸도록 연선된 평각소선(11b)으로 이루어진 평각소선층(11c)을 구비하며 전체적으로 원형의 단면을 가지는 평각도체일 수 있으며, 다른 예로서 복수개의 원형소선을 연선하여 원형으로 압축한 원형 압축도체일 수 있다. 상기 평각도체는 원형 압축도체에 비하여 점적율이 상대적으로 높아 케이블 외경을 축소할 수 있는 장점이 있다.As shown in FIG. 1, the conductor 11 includes a flat element wire layer 11c including a circular center element line 11a and a flat element line 11b twisted to enclose the circular center element line 11a. It may be a flat conductor having a circular cross section as a whole, and may be a circular compressed conductor compressed in a circular shape by twisting a plurality of circular wires as another example. The flat conductor has an advantage of reducing the outer diameter of the cable due to a relatively high drop ratio compared to the circular compression conductor.
상기 도체(11)는 복수개의 소선이 연선되어 형성되므로 그 표면이 평활하지 않아 전계가 불균일할 수 있으며, 부분적으로 코로나 방전이 일어나기 쉽다. 또한, 도체(11) 표면과 후술하는 절연층(14) 사이에 공극이 생기게 되면 절연성능이 저하될 수 있다.Since the conductor 11 is formed by stranding a plurality of element wires, the surface thereof is not smooth, so that an electric field may be uneven, and corona discharge is likely to occur partially. In addition, when a gap is formed between the surface of the conductor 11 and the insulating layer 14 described later, the insulating performance may be reduced.
상기와 같은 문제점을 해결하기 위하여 상기 도체(11) 외부에는 내부반도전층(12)이 형성될 수 있다. 상기 내부반도전층(12)은 절연성 물질에 카본블랙, 카본 나노튜브, 카본나노플레이트, 그라파이트 등의 도전성 입자가 첨가되어 반도전성을 가질 수 있다.In order to solve the above problems, an inner semiconducting layer 12 may be formed outside the conductor 11. The inner semiconducting layer 12 may have semiconductivity by adding conductive particles such as carbon black, carbon nanotubes, carbon nanoplates, and graphite to an insulating material.
상기 내부반도전층(12)은 상기 도체(11)와 후술하는 절연층(14) 사이에서 급격한 전계변화가 발생하는 것을 방지하여 절연성능을 안정화하는 기능을 수행한다. 또한, 도체면의 불균일한 전하분포를 억제함으로써 전계를 균일하게 하고, 도체(11)와 절연층(14) 사이에 간격이 형성되는 것을 방지하여 코로나 방전, 절연파괴 등을 억제하는 역할도 하게 된다.The inner semiconducting layer 12 serves to stabilize the insulation performance by preventing a sudden electric field change between the conductor 11 and the insulating layer 14 described later. In addition, by suppressing uneven charge distribution on the conductor surface, the electric field is made uniform and the gap between the conductor 11 and the insulating layer 14 is prevented from forming, thereby also acting to suppress corona discharge and insulation breakdown. .
상기 절연층(14)은 상기 내부반도전층(12)의 바깥쪽에 구비되어 도체(11)를 따라 흐르는 전류가 외부로 누설되지 않도록 외부와 전기적으로 절연시켜 준다.The insulating layer 14 is provided on the outside of the inner semiconducting layer 12 to electrically insulate the outside from the current flowing along the conductor 11 to prevent leakage.
상기 절연층(14)은 절연유에 함침된 절연지로 형성될 수 있다. 즉, 상기 절연층(14)은 상기 내부반도전층(12)을 둘러싸도록 절연지가 다층으로 권취되고, 상기 케이블 코어부가 형성된 후 절연유에 함침시킴으로써 형성될 수 있다. 이와 같이 절연유가 절연지에 흡수되는바, 절연층(14)의 절연 특성이 향상될 수 있다.The insulating layer 14 may be formed of insulating paper impregnated with insulating oil. That is, the insulating layer 14 may be formed by winding insulating paper in multiple layers so as to surround the inner semiconducting layer 12, and then impregnating the insulating layer with the cable core part. As the insulating oil is absorbed into the insulating paper as described above, the insulating property of the insulating layer 14 may be improved.
상기 절연유는 상기 절연지 내부의 공극 및 상기 절연지를 권취하여 형성된 층간의 틈에 충진되어 절연특성을 향상시키며, 케이블의 굽힘시 상기 절연지간의 마찰력을 저감시켜 케이블의 굴곡 특성을 향상시킨다. 상기 절연유는 그 종류가 특별히 제한되지는 않지만, 상기 도체(11)를 구성하는 구리 또는 알루미늄과 접촉하여 열에 의해 산화되지 않아야 하며, 상기 절연지를 용이하게 함침할 수 있도록 함침온도, 예를 들어 100℃에서는 충분히 낮은 점도를 가지며, 60℃에서의 동점도가 10~500 센티스토크(centistoke)인 중점도 절연유 또는 60℃에서의 동점도가 500 센티스토크 이상인 고점도의 절연유를 사용하는 것이 바람직하다.The insulating oil is filled in the gap between the inside of the insulating paper and the gap formed by winding the insulating paper to improve the insulating property, and to reduce the frictional force between the insulating paper during bending of the cable to improve the bending characteristics of the cable. Although the type of the insulating oil is not particularly limited, the insulating oil should not be oxidized by heat in contact with the copper or aluminum constituting the conductor 11, and the impregnation temperature, for example, 100 ° C., may be used to easily impregnate the insulating paper. Is preferably a medium viscosity insulating oil having a sufficiently low viscosity and having a kinematic viscosity of 10 to 500 centistokes at 60 ° C or a high viscosity insulating oil having a kinematic viscosity of at least 500 centistokes at 60 ° C.
상대적으로 점도가 낮은 저점도 절연유를 사용하는 경우, 절연지가 절연유에 함침된 상태를 유지시키고, 절연유의 유동에 의해 절연층에 공극이 생기는 것을 방지하기 위해 급유설비 등을 사용하여 절연유를 가압할 필요가 있다. 하지만, 중점도 또는 고점도 절연유를 사용하는 경우에는 절연유의 유동이 적기 때문에 절연유를 가압하기 위한 급유설비가 필요없거나, 필요한 급유설비의 수를 줄일 수 있어 케이블 연장길이를 길게 할 수 있는 장점이 있다. 예를 들어, 상기 절연유는 나프텐계 절연유, 폴리스틸렌계 절연유, 광유, 알킬 벤젠이나 폴리부텐계 합성유, 중질 알켈레이트 등으로 이루어진 그룹으로부터 선택된 1종 이상의 절연유를 사용할 수 있다.When using a low viscosity insulating oil having a relatively low viscosity, it is necessary to pressurize the insulating oil by using a lubrication facility, etc., in order to keep the insulating paper impregnated with the insulating oil and to prevent voids in the insulating layer due to the flow of the insulating oil. There is. However, in the case of using a medium viscosity or high viscosity insulating oil, since the flow of the insulating oil is small, there is no need for the oil supply equipment for pressurizing the insulation oil, or the number of necessary oil supply equipment can be reduced, thereby extending the cable extension length. For example, the insulating oil may be one or more insulating oils selected from the group consisting of naphthenic insulating oils, polystyrene insulating oils, mineral oils, alkyl benzene or polybutene synthetic oils, heavy alkates, and the like.
상기 절연지는 크래프트 펄프(Kraft pulp)를 원료로 하여 펄프 중의 유기 전해질을 제거한 크래프트지(Kraft paper) 또는 플라스틱 필름의 일면 또는 양면에 크래프트지를 접착한 복합절연지일 수 있다. 상기 플라스틱 필름은 그 일면 또는 양면에 접착되는 크래프트지 보다 큰 저항률을 가져 함침공정 또는 케이블 작동시 절연유의 유동에 따라 크래프트지에 기포가 생성되더라도 그 기포에 분담되는 전압을 완화할 수 있으며, 폴리에틸렌(Polyethylen), 폴리프로필렌(Polypropylene), 폴리부틸렌(Polybutylen) 등의 폴리올레핀계 수지나 테트라플루오로에틸렌-헥사플루오로폴리프로필렌(Tetrafluoroethylene-Hexafluoropropylene) 공중합체, 에틸렌-테트라플루오로에틸렌(Ethylen-tetrafluoroethylene) 공중합체 등의 불소 수지로 이루어질 수 있고, 바람직하게는 내열성이 우수한 폴리프로필렌 단독중합체 수지로 이루어질 수 있다.The insulating paper may be kraft paper from which the organic electrolyte in the pulp is removed using kraft pulp as a raw material, or a composite insulating paper in which kraft paper is adhered to one or both surfaces of a plastic film. The plastic film has a higher resistivity than kraft paper adhered to one or both sides thereof, so that even if bubbles are generated in kraft paper according to the flow of insulating oil during an impregnation process or a cable operation, the voltage applied to the bubbles can be alleviated, and polyethylene (Polyethylen) ), Polypropylene resins such as polypropylene, polybutylene, tetrafluoroethylene-hexaxafluoropropylene copolymer, ethylene-tetrafluoroethylene air It may be made of a fluororesin such as coalescing, and preferably made of a polypropylene homopolymer resin having excellent heat resistance.
구체적으로, 상기 절연층(14)은 크래프트지만을 권취하고, 절연유에 함침시켜 형성될 수 있다. 이 경우 상기 절연유가 케이블 하중방향으로 절연유가 유동하여 공극이 발생할 수 있다. 반면, 복합 절연지를 권취하고, 절연유에 함침시켜 상기 절연층(14)을 형성하는 경우, 상기 폴리프로필렌 수지 등과 같은 열가소성 수지는 절연유에 함침되지 않으며, 케이블 제조시의 함침 온도 또는 케이블 작동시의 작동 온도에 따라 열팽창을 하게 된다. 열가소성 수지가 열팽창을 하게 되면 이에 적층된 크래프트지에 면압을 가하게 되어 절연유의 이동 통로를 협소하게 하므로 중력에 따른 절연유 유동 또는 온도에 따른 절연유의 수축/팽창에 유동을 억제할 수 있는 효과가 있다. 뿐만 아니라, 상기 복합 절연지는 크래프트지 보다 절연내력이 높아 케이블 외경을 축소할 수 있는 장점이 있다.Specifically, the insulating layer 14 may be formed by winding only kraft and impregnating the insulating oil. In this case, the insulating oil flows in the cable load direction, and voids may occur. On the other hand, in the case of winding the composite insulating paper and impregnating the insulating oil to form the insulating layer 14, the thermoplastic resin such as the polypropylene resin is not impregnated with the insulating oil, the impregnation temperature at the time of cable manufacture or operation at the time of cable operation Thermal expansion occurs depending on the temperature. When the thermoplastic resin is thermally expanded, the surface pressure is applied to the kraft paper stacked thereon to narrow the passage of the insulating oil, so that the flow of the insulating oil may be suppressed in the contraction / expansion of the insulating oil due to gravity or the temperature of the insulating oil. In addition, the composite insulating paper has a higher insulation strength than kraft paper has the advantage of reducing the cable outer diameter.
한편, 상기 전력 케이블을 통전시키는 경우, 전류가 흐르는 통로 역할을 하는 도체에 열이 발생하며, 케이블 반경방향으로 내측에서 외측을 향해 온도가 점차 낮아지게 되어 상기 절연층(14)에서도 온도 차이가 발생한다. 따라서, 상기 도체 직상구간에 속하는 절연층, 즉 내부반도전층(12) 상에 형성되는 절연층의 절연유는 점도가 낮아지고 열팽창을 하여 바깥방향으로 이동하게 되며, 케이블 온도 하강시에는 이동한 절연유의 점도가 높아지고 원래대로 되돌아가지 않게 되어 도체 직상 구간의 절연층 부분에 공극이 발생하게 될 수 있다.On the other hand, when the power cable is energized, heat is generated in the conductor that acts as a passage through which the current flows, and the temperature gradually decreases from the inner side to the outer side in the radial direction of the cable so that a temperature difference occurs in the insulating layer 14. do. Therefore, the insulating oil of the insulating layer belonging to the upper section of the conductor, that is, the insulating layer formed on the inner semiconducting layer 12 has a low viscosity and undergoes thermal expansion, and moves outwards. As the viscosity increases and does not return to the original state, voids may occur in the portion of the insulating layer in the section immediately above the conductor.
또한, 상기 온도 차이에 따라 점차 전계가 역전되어 작용하는 전계가 점차 높아지는 금속시스 직하구간에 속하는 절연층, 즉 외부반도전층(16) 방향으로 형성되는 절연층에는 높은 전계가 작용하게 된다. 상기 도체 직상구간 및 금속시스 직하구간은 공극이 발생할 가능성이 높고, 케이블 내부의 온도 변화에 따라 고전계가 작용하는 영역으로 부분방전, 절연파괴 등의 기점이 되는 절연 취약부로 작용할 수 있다.In addition, a high electric field is applied to the insulating layer formed in the direction of the outer semiconducting layer 16, that is, the insulating layer belonging to the section immediately below the metal sheath, in which the electric field is gradually reversed in response to the temperature difference. The upper section of the conductor and the lower section of the metal sheath may have a high possibility of voids, and may act as a weak part of insulation, which is a starting point of partial discharge, insulation breakdown, etc., as a region in which a high electric field acts according to a temperature change inside the cable.
상술한 문제점을 해결하기 위해, 상기 절연층(14) 중 상기 절연 취약부를 포함하는 영역에는 절연지로 크래프트지만을 사용할 수 있다. 즉, 상기 절연층(14)을 상기 내부반도전층(12)에서 후술하는 외부반도전층(16) 방향으로 제1 절연층, 제2 절연층 및 제3 절연층으로 구분하여 제1 절연층 및/또는 제3 절연층에는 크래프트지만을 사용하며, 제2 절연층에는 상기 복합 절연지를 사용할 수 있다.In order to solve the above-described problem, only kraft may be used as insulating paper in the region including the weak insulation of the insulating layer 14. That is, the insulating layer 14 is divided into a first insulating layer, a second insulating layer, and a third insulating layer in the direction of the outer semiconducting layer 16 which will be described later from the inner semiconducting layer 12. Alternatively, only kraft may be used for the third insulating layer, and the composite insulating paper may be used for the second insulating layer.
이 경우, 복합절연지가 권취된 제2 절연층과 크래프트지가 권취된 제1 절연층 및/또는 제3 절연층 간에 저항률 차이가 발생하며, 저항률이 낮은 크래프트지가 권취된 상기 절연층(14)의 제1 절연층 및/또는 제3 절연층은 저항률이 상대적으로 낮아 상기 절연 취약부에 분담되는 전계를 완화하는 작용을 한다. 구체적으로, 저항률에 따라 전계가 분포되는 직류 케이블의 저항성 전계분포 특성상 저항률이 높은 복합 절연지가 권취된 상기 제2 절연층에 높은 전계가 작용하며, 상기 제1 절연층 및/또는 제3 절연층에 포함된 도체 직상구간 및/또는 금속시스 직하구간에 상대적으로 낮은 전계가 작용하므로 절연 취약부에 작용하는 전계가 완화되어 절연 성능을 안정화할 수 있다.In this case, a resistivity difference occurs between the second insulating layer on which the composite insulating paper is wound and the first insulating layer and / or the third insulating layer on which the kraft paper is wound, and the low-resistance of the insulating layer 14 on which the kraft paper is wound The first insulating layer and / or the third insulating layer has a relatively low resistivity, and serves to alleviate an electric field shared in the weak insulation portion. Specifically, a high electric field acts on the second insulating layer on which the composite insulating paper having high resistivity is wound due to the resistive electric field distribution characteristic of the DC cable in which the electric field is distributed according to the resistivity, and the first insulating layer and / or the third insulating layer Since a relatively low electric field acts on the directly included section of the conductor and / or the section immediately below the metal sheath, the electric field acting on the weak insulation part can be alleviated to stabilize the insulation performance.
또한, 상기 절연층(14)은 제3 절연층을 제1 절연층 보다 두껍게 형성할 수 있다. 상기 절연층(14)의 외부에 후술하는 금속시스(22)를 형성하거나, 케이블 코어부가 내측부터 순차적으로 노출된 두 개의 전력 케이블을 접속한 후 금속시스(22)을 복원하는 경우 등에 있어서 가해지는 열이 상기 절연층(14)의 제2 절연층에 인가되어 상기 플라스틱 필름의 변형이 발생할 수 있기 때문에 상기 제1 절연층보다 제2 절연층을 두껍게 형성하여 제2 절연층의 플라스틱 필름을 열로부터 보호하는 것이 바람직하다. 이 경우, 상기 제1 절연층의 두께는 전력 케이블에 요구되는 임펄스 서지 전압 등을 고려하여 선정할 수 있다.In addition, the insulating layer 14 may form a third insulating layer thicker than the first insulating layer. The metal sheath 22, which will be described later, is formed on the outside of the insulating layer 14, or when the cable core part is connected to two power cables sequentially exposed from the inside, and then the metal sheath 22 is restored. Since heat may be applied to the second insulating layer of the insulating layer 14 to cause deformation of the plastic film, a second insulating layer is formed thicker than the first insulating layer so that the plastic film of the second insulating layer is removed from the heat. It is desirable to protect. In this case, the thickness of the first insulating layer may be selected in consideration of the impulse surge voltage required for the power cable.
상기 절연층(14)의 외부에는 외부반도전층(16)이 구비될 수 있다. 상기 외부반도전층(16)은 내부반도전층과 같이 절연성 물질에 도전성 입자, 예를 들면 카본블랙, 카본나뉴튜브, 카본나노플레이트, 그라파이트 등이 첨가되어 반도전성을 가지는 물질로 형성되어, 상기 절연층(14)과 후술하는 금속시스(22) 사이의 불균일한 전하 분포를 억제하여 절연 성능을 안정화한다. 또한, 상기 외부반도전층(16)은 케이블에 있어서 절연층(14)의 표면을 평활하게 하여 전계집중을 완화시켜 코로나 방전을 방지하며, 상기 절연층(14)을 물리적으로 보호하는 기능도 수행할 수 있다. 또한, 상기 외부반도전층(16)은 금속화지를 추가로 구비할 수 있다. 상기 금속화지는 크래프트지에 알루미늄 박막을 적층하여 형성할 수 있으며, 상기 절연층(14)의 절연유 함침이 용이하도록 복수개의 천공이 존재할 수 있다.An external semiconducting layer 16 may be provided outside the insulating layer 14. The outer semiconducting layer 16 is formed of a material having semiconductivity by adding conductive particles, such as carbon black, carbon nanotubes, carbon nanoplates, graphite, etc., to an insulating material like the inner semiconducting layer. Non-uniform charge distribution between (14) and the metal sheath 22 described later is suppressed to stabilize the insulation performance. In addition, the outer semiconducting layer 16 smoothes the surface of the insulating layer 14 in the cable to alleviate electric field concentration, thereby preventing corona discharge, and also physically protects the insulating layer 14. Can be. In addition, the outer semiconducting layer 16 may further include a metallized paper. The metallized paper may be formed by laminating an aluminum thin film on kraft paper, and a plurality of perforations may exist to facilitate the impregnation of the insulating layer 14.
상기 케이블 코어부(10)는 케이블에 수분이 침투하는 것을 방지하기 위한 수분 흡수부(21)를 추가적으로 구비할 수 있다. 상기 수분 흡수부는 상기 도체(11)의 연선된 소선 사이 및/또는 상기 도체(11)의 외부에 형성될 수 있으며, 케이블에 침투한 수분을 흡수하는 속도가 빠르고, 흡수 상태를 유지하는 능력이 우수한 고흡수성 수지(super absorbent polymer; SAP)를 포함하는 분말, 테이프, 코팅층 또는 필름 등의 형태로 구성되어 케이블 길이방향으로 수분이 침투하는 것을 방지하는 역할을 한다. 또한, 상기 수분 흡수부는 급격한 전계 변화를 방지하기 위하여 반도전성을 가질 수 있다.The cable core part 10 may further include a moisture absorbing part 21 for preventing moisture from penetrating into the cable. The moisture absorbing portion may be formed between the stranded wires of the conductor 11 and / or outside of the conductor 11, and has a high speed of absorbing moisture penetrating into the cable and excellent ability to maintain the absorption state. It is configured in the form of powder, tape, coating layer or film including a super absorbent polymer (SAP), and serves to prevent moisture from penetrating in the longitudinal direction of the cable. In addition, the moisture absorbing portion may have a semiconductivity to prevent a sudden electric field change.
상기 케이블 코어부(10)의 외부에는 케이블 보호부(20)가 구비되며, 해저에 포설되는 전력케이블은 케이블 외장부(30)를 추가적으로 구비할 수 있다. 상기 케이블 보호부 및 케이블 외장부는 케이블의 전력 전송 성능에 영향을 미칠 수 있는 수분침투, 기계적 외상, 부식 등의 다양한 환경요인으로부터 코어부를 보호한다.The cable protection part 20 is provided outside the cable core part 10, and the power cable laid on the sea floor may further include a cable outer part 30. The cable protector and the cable sheath protect the core from various environmental factors such as moisture penetration, mechanical trauma, and corrosion, which can affect the power transmission performance of the cable.
상기 케이블 보호부(20)는 금속시스(22)와 고분자 시스(24)를 포함하여, 사고전류, 외력 내지 기타 외부환경 요인으로부터 케이블을 보호한다.The cable protection unit 20 includes a metal sheath 22 and a polymer sheath 24 to protect the cable from accidental current, external force or other external environmental factors.
상기 금속시스(22)는 상기 코어부(10)를 둘러싸도록 형성할 수 있다. 특히, 상기 전력 케이블이 해저와 같은 환경에 포설되는 경우, 수분과 같은 이물질이 상기 케이블 코어부(10)에 침입하는 것을 방지하기 위해 상기 케이블 코어부(10)를 실링하도록 형성할 수 있으며, 상기 케이블 코어부(10) 외부에 용융된 금속을 압출하여 이음새가 없는 연속적인 외면을 가지도록 형성하여 차수성능이 우수하게 할 수 있다. 상기 금속으로는 납(Lead) 또는 알루미늄을 사용하며, 해저에 포설되는 전력 케이블의 경우에는 해수에 대한 내식성이 우수한 납을 사용하는 것이 바람직하고, 기계적 성질을 보완하기 위해 금속 원소를 첨가한 합금연(Lead alloy)을 사용하는 것이더욱 바람직하다. 또한, 상기 금속시스(22)는 전력 케이블 단부에서의 접지되어 지락 또는 단락 등의 사고 발생시 사고 전류가 흐르는 통로 역할을 하며, 외부의 충격으로부터 케이블을 보호하고, 전계가 케이블 외부로 방전되지 못하도록 할 수 있다.The metal sheath 22 may be formed to surround the core part 10. In particular, when the power cable is installed in an environment such as the seabed, it may be formed to seal the cable core portion 10 in order to prevent foreign substances such as moisture from entering the cable core portion 10, The molten metal is extruded to the outside of the cable core 10 so as to have a seamless outer surface so that the ordering performance can be excellent. Lead or aluminum is used as the metal, and in the case of a power cable installed on the sea floor, it is preferable to use lead having excellent corrosion resistance to seawater, and alloy lead containing a metal element to supplement mechanical properties. It is even more preferable to use lead alloys. In addition, the metal sheath 22 is grounded at the end of the power cable and serves as a passage through which an accident current flows in case of an accident such as a ground fault or a short circuit, and protects the cable from external shocks and prevents the electric field from being discharged to the outside of the cable. Can be.
또한, 상기 금속시스(22)는 케이블의 내식성, 차수성 등을 추가로 향상시키고 상기 고분자 시스(24)와의 접착력을 향상시키기 위해 표면에 부식 방지 컴파운드, 예를 들어, 블로운 아스팔트 등이 도포될 수 있다.In addition, the metal sheath 22 may be coated with an anti-corrosion compound, for example, blown asphalt, etc. on the surface to further improve the corrosion resistance, water resistance, and the like of the cable and to improve adhesion to the polymer sheath 24. Can be.
뿐만 아니라, 상기 금속 시스(22)와 상기 케이블 코어부(10) 사이에는 동선직입 테이프 내지 수분 흡수층(21)이 추가적으로 구비될 수 있다. 상기 동선직입 테이프는 동선(Copper wire)과 부직포 테이프 등으로 구성되어 외부반도전층(16)과 금속시스(22)간의 전기적 접촉을 원활히 하는 작용을 하며, 상기 수분흡수층은 케이블에 침투한 수분을 흡수하는 속도가 빠르고, 흡수 상태를 유지하는 능력이 우수한 고흡수성 수지(super absorbent polymer; SAP)를 포함하는 분말, 테이프, 코팅층 또는 필름 등의 형태로 구성되어 케이블 길이방향으로 수분이 침투하는 것을 방지하는 역할을 한다. 또한, 상기 동선직입 테이프와 수분 흡수층은 급격한 전계 변화를 방지하기 위해 반도전성을 가지는 것이 바람직하며, 통전 및 수분흡수 작용을 모두 할 수 있도록, 수분 흡수층에 동선을 포함시켜 구성할 수도 있다.In addition, the copper sheath tape or the moisture absorbing layer 21 may be additionally provided between the metal sheath 22 and the cable core 10. The copper wire direct tape consists of a copper wire and a nonwoven tape to facilitate electrical contact between the outer semiconducting layer 16 and the metal sheath 22, and the moisture absorbing layer absorbs moisture that has penetrated the cable. It is formed in the form of powder, tape, coating layer or film including super absorbent polymer (SAP) which has a high speed and excellent ability to maintain an absorbent state. Play a role. In addition, the copper wire direct tape and the water absorbing layer preferably has a semi-conductivity in order to prevent a sudden electric field change, it may be configured to include a copper wire in the water absorbing layer so that both conduction and water absorption.
상기 고분자 시스(24)는 상기 금속시스(22)의 외부에 형성되어 케이블의 내식성, 차수성 등을 향상시키고, 기계적 외상 및 열, 자외선 등의 기타 외부 환경 요인으로부터 케이블을 보호하는 기능을 수행할 수 있다. 상기 고분자 시스(24)는 폴리염화비닐(PVC), 폴리에틸렌 등과 같은 수지로 형성될 수 있으며, 해저에 포설되는 전력 케이블의 경우에는 차수성이 우수한 폴리에틸렌 수지를 사용하는 것이 바람직하며, 난연성이 요구되는 환경에서는 폴리염화비닐 수지를 사용하는 것이 바람직하다.The polymer sheath 24 is formed on the outside of the metal sheath 22 to improve the corrosion resistance, degree of ordering, etc. of the cable, and to protect the cable from mechanical trauma and other external environmental factors such as heat and ultraviolet rays. Can be. The polymer sheath 24 may be formed of a resin such as polyvinyl chloride (PVC), polyethylene, or the like, and in the case of a power cable installed on the sea floor, it is preferable to use a polyethylene resin having excellent water repellency, and flame retardancy is required. It is preferable to use polyvinyl chloride resin in an environment.
상기 전력 케이블(100)은 상기 고분자 시스의 내측 또는 외측에 아연도금 처리된 강철 케이프 등으로 구성되는 금속 보강층(26)을 구비하여, 상기 절연유의 팽창에 의해 상기 금속시스(22)가 팽창하는 것을 방지할 수 있다. 또한, 상기 금속 보강층(26)의 상부 및/또는 하부에는 반도전성 부직포 테이프 등으로 이루어져 전력 케이블에 가해지는 외력을 완충하는 베딩층(미도시)을 구비할 수 있으며, 폴리염화비닐 내지 폴리에틸렌 등의 수지로 구성되는 외부 시스(28)를 더 구비하여 전력 케이블의 내식성, 차수성 등을 더욱 향상시키고, 기계적 외상 및 열, 자외선 등의 기타 외부 환경 요인으로부터 케이블을 추가적으로 보호할 수 있다.The power cable 100 includes a metal reinforcing layer 26 made of a galvanized steel cape or the like inside or outside the polymer sheath, and the metal sheath 22 is expanded by the expansion of the insulating oil. It can prevent. In addition, the upper and / or lower portion of the metal reinforcing layer 26 may be provided with a bedding layer (not shown) made of a semi-conductive nonwoven tape or the like to buffer the external force applied to the power cable, polyvinyl chloride to polyethylene, etc. The outer sheath 28 made of resin can be further provided to further improve the corrosion resistance, water resistance, etc. of the power cable, and further protect the cable from mechanical trauma and other external environmental factors such as heat and ultraviolet rays.
또한, 해저에 포설되는 전력 케이블은 선박의 닻 등에 의해 외상을 입기 쉬우며, 해류나 파랑 등에 의한 굽힘력, 해저면과의 마찰력 등에 의해서도 파손될 수 있으므로 이를 막기 위하여 상기 케이블 보호부의 외부에 케이블 외장부(30)를 추가로 구비할 수 있다.In addition, the power cable installed on the seabed is easy to be traumatized by the anchor of the ship, and may be damaged by bending force caused by currents or waves, friction with the sea bottom, etc. 30 may be further provided.
상기 케이블 외장부는 아머층(34) 및 써빙층(38)을 포함할 수 있다. 상기 아머층(34)은 강철, 아연도금강, 구리, 황동, 청동 등으로 이루어지고 단면 형태가 원형, 평각형 등인 와이어를 횡권하여 적어도 1층 이상으로 구성할 수 있으며, 상기 전력 케이블의 기계적 특성과 성능을 강화하는 기능을 수행할 뿐만아니라 외력으로부터 케이블을 추가적으로 보호한다.The cable sheath may include an armor layer 34 and a serving layer 38. The armor layer 34 may be made of steel, galvanized steel, copper, brass, bronze, and the like, and may be configured by at least one layer by cross winding a wire having a circular cross section or the like, and the mechanical characteristics of the power cable It not only functions to enhance performance, but also protects cables from external forces.
폴리프로필렌 얀 등으로 구성되는 상기 써빙층(38)은 상기 아머층(34)의 상부 및/또는 하부에 1층 이상으로 형성되어 케이블을 보호하며, 최외곽에 형성되는 써빙층(34)은 색상이 다른 2종 이상의 재료로 구성되어 해저에서 포설된 케이블의 가시성을 확보할 수 있다.The serving layer 38 formed of polypropylene yarn or the like is formed in one or more layers on the upper and / or lower portion of the armor layer 34 to protect the cable, and the serving layer 34 formed on the outermost part is colored. It is composed of two or more different materials to ensure visibility of cables laid on the sea floor.
도 2는 중간접속함에 의해 접속된 케이블을 개략적으로 나타내는 부분 절개도로서, 상세하게는 중간접속함(200)에 의해 도 1과 같은 구성을 가지는 절연유 함침 케이블(100A, 100B)이 서로 접속된 상태를 개략적으로 도시한 부분절개도이다. 도 3은 도 2의 C를 확대한 도면이다.FIG. 2 is a partial cutaway view schematically showing a cable connected by an intermediate connection. In detail, the insulating oil-impregnated cables 100A and 100B having the configuration as shown in FIG. 1 are connected to each other by the intermediate junction box 200. It is a partial cutaway view schematically showing. 3 is an enlarged view of a portion C of FIG. 2.
도 2 및 3을 참조하면, 먼저 한 쌍의 절연유 함침 케이블(100A, 100B)에서 절연층(14A, 14B) 및 도체(11A, 11B)가 노출된 상태에서 절연유 함침 케이블(100A, 100B)의 도체(11A, 11B)의 각 단부를 전기적으로 연결할 수 있다. 전기적으로 연결된 도체(11A, 11B)은 전류의 통로 역할을 하며, 이를 통해 전력이 전달될 수 있다. 도체(11A, 11B)은 도체 압착슬리브(1P)로 압착하거나 용접하여 서로 전기적으로 연결한다. 2 and 3, first, the conductor of the insulating oil impregnated cables 100A and 100B in a state in which the insulating layers 14A and 14B and the conductors 11A and 11B are exposed in the pair of insulating oil impregnated cables 100A and 100B. Each end of 11A, 11B can be electrically connected. The electrically connected conductors 11A and 11B serve as passages of current, through which power can be transferred. The conductors 11A and 11B are electrically connected to each other by crimping or welding with the conductor crimp sleeve 1P.
케이블 절연층(14A)은 상술한 바와 같이 제1 케이블 절연층(14A1), 제2 케이블 절연층(14A2), 제3 케이블 절연층(14A3)으로 이루어질 수 있다. 케이블 절연층(14A)은 다단 구조를 갖도록 펜슬링될 수 있다. 일 예로서 도 2 및 6에 도시된 바와 같이 케이블 절연층(14A)은 제1 펜슬링 단(14a1), 제2 펜슬링 단(14a2), 제3 펜슬링 단(14a3)의 다단 구조를 갖도록 펜슬링될 수 있다. 제1 펜슬링 단(14a1)은 내부반도전층(12), 제1 케이블 절연층(14A1), 및 제2 케이블 절연층(14A2) 일부로 이루어지며, 제2 펜슬링 단(14a2)은 제2 케이블 절연층(14A2)으로 이루어지고, 제3 펜슬링 단(14a3)은 제2 케이블 절연층(14A2) 일부와 제3 케이블 절연층(14A3)으로 이루어질 수 있다. 이에 대해서는 보강절연층과 함께 후술한다. As described above, the cable insulation layer 14A may include the first cable insulation layer 14A1, the second cable insulation layer 14A2, and the third cable insulation layer 14A3. The cable insulation layer 14A can be penciled to have a multi-stage structure. As an example, as shown in FIGS. 2 and 6, the cable insulation layer 14A may have a multistage structure of a first fencing stage 14a1, a second fencing stage 14a2, and a third fencing stage 14a3. It can be penciled. The first penciling end 14a1 is composed of an inner semiconducting layer 12, a first cable insulating layer 14A1, and a part of the second cable insulating layer 14A2, and the second penciling end 14a2 is a second cable. The insulating layer 14A2 may be formed, and the third penciling end 14a3 may include a portion of the second cable insulating layer 14A2 and the third cable insulating layer 14A3. This will be described later together with the reinforcement insulating layer.
도체 압착슬리브(1P)와 도체(11A, 11B) 사이에는 상기 도체(11A, 11B)로부터 발생하는 동분(銅粉)이 유출되는 것을 방지하는 동분유출방지부(PC)가 위치할 수 있다. Between the conductor crimp sleeve 1P and the conductors 11A and 11B, a copper powder leakage preventing part PC may be disposed to prevent the copper powder from the conductors 11A and 11B from flowing out.
중간접속함에 의해 한 쌍의 케이블, 예를 들어 절연유 함침 케이블이 접속되는 경우 케이블에 전류가 흐름에 따라 케이블 내 도체가 가열되어 케이블 내의 절연유의 점도가 감소하여 도체 소선 사이에 있던 동분들이 중력방향으로 이동할 수 있다. 중력방향으로 이동하는 동분들은 보강절연층으로 유출되고, 보강절연층으로 유출된 동분에서 절연파괴가 발생하는 문제점이 있다. When a pair of cables, for example, an oil-impregnated cable is connected by an intermediate connection, as the current flows through the cable, the conductors in the cable heat up, and the viscosity of the insulating oil in the cable decreases, so that the copper content between the conductor wires is in the direction of gravity Can be moved. Copper moving in the direction of gravity flows into the reinforcing insulation layer, there is a problem that the breakdown occurs in the copper flows out of the reinforcing insulation layer.
본 발명의 일 실시예에 따르면, 동분유출방지부(PC)는 도체 압착슬리브(1P)와 도체(11A, 11B) 사이, 또는/및 제1 보강절연층(2101)의 최내층(2101A)과 도체(11A, 11B) 사이에 배치됨으로써 도체(11A, 11B)에서 발생한 동분이 보강절연층(210)으로 유출되는 것을 방지할 수 있다. According to one embodiment of the present invention, the copper powder leakage preventing part (PC) is between the conductor crimp sleeve (1P) and the conductor (11A, 11B), and / or the innermost layer (2101A) of the first reinforcing insulating layer (2101) and By being disposed between the conductors 11A and 11B, it is possible to prevent the copper generated in the conductors 11A and 11B from leaking into the reinforcing insulating layer 210.
동분유출방지부(PC)는 일 예로서 케이블(100A)의 제1 펜슬링 단(14a1)과 도체 압착슬리브(1P) 사이에 노출된 도체(11A) 상에 위치하는 제1 전계균일화층(12)과, 상기 도체 압착슬리브(1P)와 도체(11A) 사이에 배치되는 동분유출방지판(211)으로 이루어질 수 있다. The copper powder leakage preventing part PC is, for example, a first electric field uniformization layer 12 positioned on the conductor 11A exposed between the first penciling end 14a1 of the cable 100A and the conductor crimp sleeve 1P. ), And a copper powder leakage preventing plate 211 disposed between the conductor pressing sleeve 1P and the conductor 11A.
제1 전계균일화층(12)은 도체 압착슬리브와 상기 도체 사이, 및 상기 보강절연층과 상기 도체 사이에 배치될 수 있다. 즉 제1 전계균일화층(12)은 제1 케이블 절연층(14A1)과 도체 압착슬리브(1P) 사이 뿐만 아니라 더 연장되어 도체 압착슬리브(1P)와 도체(11A) 사이에까지 이어질 수 있다. The first electric field uniformization layer 12 may be disposed between the conductor crimp sleeve and the conductor, and between the reinforcement insulating layer and the conductor. That is, the first electric field uniformization layer 12 may extend not only between the first cable insulation layer 14A1 and the conductor crimp sleeve 1P but also extend between the conductor crimp sleeve 1P and the conductor 11A.
제1 전계균일화층(12)은 일 예로서 케이블(100A)의 내부반도전층이 연장됨으로써 이루어질 수 있다. 즉, 제1 전계균일화층(12)은 케이블(100A)의 내부반도전층 그 자체로서 제1 케이블 절연층(14A1)과 함께 제거되지 않고 소정의 길이를 남겨 두고 제거되어 이루어지며, 상기 내부반도전층이 제거된 후에 도체(11A)가 노출된다. For example, the first electric field homogenization layer 12 may be formed by extending the inner semiconducting layer of the cable 100A. That is, the first electric field homogenization layer 12 is formed by removing the inner semiconducting layer itself as the inner semiconducting layer itself with the first cable insulation layer 14A1 and leaving a predetermined length. After this removal, the conductor 11A is exposed.
제1 전계균일화층(12)은 적어도 한 매의 절연지를 도체(11A) 상에 지권하여 형성하되 최초 2매는 공권으로, 이후 갭권으로 형성될 수 있다. The first field homogenization layer 12 may be formed by winding at least one insulating sheet on the conductor 11A, but the first two sheets may be formed as a void and then as a gap winding.
상세하게는, 제1 전계균일화층(12)은 상기 직류 전력 케이블(100A, 100B)의 도체(11A, 11B)에 인접한 최내층을 공권 즉, 상기 케이블의 길이방향으로 중첩되도록 복수 매의 반도전성 테이프를 횡권하여 형성되고, 공권 이후에는 갭권, 즉 절연지의 일종인 반도전 테이프를 직류 전력 케이블(100A, 100B)의 길이방향으로 이격되도록 횡권함으로써 이루어질 수 있다. In detail, the first electric field uniformization layer 12 has a plurality of semiconducting properties so as to overlap the innermost layer adjacent to the conductors 11A and 11B of the DC power cables 100A and 100B in the air, that is, in the longitudinal direction of the cable. It is formed by winding the tape, and after the winding, it can be made by the gap winding, that is, by winding the semiconducting tape which is a kind of insulating paper so as to be spaced apart in the longitudinal direction of the DC power cables 100A, 100B.
또한 다른 예로서, 제1 전계균일화층(12)은 상기 직류 전력 케이블(100A, 100B)의 도체에 인접한 최내층을 랩권, 즉 상기 직류 전력 케이블(100A, 100B)의 도체(11A, 11B) 상에 절연지의 일종인 카본지 1매를 중첩시켜 상기 직류 전력 케이블(100A, 100B)의 길이방향으로 횡권하여 형성하고, 랩권 이후에는 케이블의 길이방향으로 중첩되도록 복수 매의 반도전성 테이프인 카본지를 횡권하는 공권으로 형성하며, 공권 후 갭권, 즉 절연지의 일종인 반도전 테이프(카본지)를 직류 전력 케이블(100A, 100B)의 길이방향으로 이격되도록 횡권함으로써 이루어질 수 있다. As another example, the first electric field uniformization layer 12 wraps the innermost layer adjacent to the conductors of the DC power cables 100A and 100B, that is, on the conductors 11A and 11B of the DC power cables 100A and 100B. A sheet of carbon paper, which is a kind of insulating paper, is superposed on one side of the DC power cables 100A and 100B to form a transverse winding in the longitudinal direction of the DC power cables. It is formed by the air space, and can be made by the side winding so that the gap winding, that is, a semi-conducting tape (carbon paper), which is a kind of insulating paper, is spaced apart in the longitudinal direction of the DC power cables 100A and 100B.
제1 전계균일화층(12)이 공권 이후 갭권으로 형성되는바 복수 매의 절연지(카본지)의 공극을 최소화하여 동분유출을 1차적으로 막을 수 있다. 또한 복수 매의 절연지(카본지)를 공권한 후 갭권하여 지권하므로 벤딩 특성을 향상시킬 수 있다. Since the first electric field uniformization layer 12 is formed as a gap winding after the voiding space, it is possible to minimize the leakage of copper powder by minimizing the voids of the plurality of insulating papers (carbon paper). In addition, since a plurality of insulating papers (carbon papers) are blanked and then supported by a gap winding, bending characteristics can be improved.
제1 전계균일화층(12)은 제1 케이블 절연층(14A1)이 제거되어 노출된 케이블(100A)의 내부반도전층이 노출되고 도체 압착슬리브(1P)와 도체(11A) 사이에까지 연장될 수 있다. 즉 제1 전계균일화층(12)은 그 일단이 도체 압착슬리브(1P)와 도체(11A) 사이에 위치할 수 있다. The first electric field homogenization layer 12 may be extended between the conductor crimp sleeve 1P and the conductor 11A by exposing the inner semiconducting layer of the exposed cable 100A by removing the first cable insulation layer 14A1. . That is, one end of the first electric field uniformization layer 12 may be located between the conductor crimp sleeve 1P and the conductor 11A.
제1 전계균일화층(12)은 일 예로서 도체 압착슬리브(1P)의 압착에 의해 형성되는 도체 압착슬리브(1P) 내측면의 주름산(도 5의 1Pa')이 시작하는 위치, 즉 도체 압착슬리브(1P)의 일단까지 연장될 수 있다. 다른 예로서 도 5에 도시된 바와 같이 제1 전계균일화층(12)은 상기 주름산(도 5의 1Pa')에서 가장 높은 산마루(T)를 넘지 않고 그 직전까지 연장될 수 있다. 이와 같이 연장됨으로써 케이블의 도체(11A)와 도체 압착슬리브(1Pa) 간의 충분한 전류 경로를 확보할 수 있다. 또 다른 예로서 도 6에 도시된 바와 같이 제1 전계균일화층(12)은 상기 주름산(도 5의 1Pa')에서 가장 높은 산마루(T)를 넘어서까지 연장될 수 있다. 이에 대해서는 후술한다. The first electric field homogenization layer 12 is, for example, a position at which a crimp (1Pa 'in FIG. 5) of the inner surface of the conductor crimp sleeve 1P formed by crimping the conductor crimp sleeve 1P starts, that is, conductor crimping. It may extend to one end of the sleeve 1P. As another example, as shown in FIG. 5, the first field homogenization layer 12 may extend to just before the highest ridge T in the corrugated acid (1Pa ′ in FIG. 5). This extension ensures a sufficient current path between the conductor 11A of the cable and the conductor crimp sleeve 1Pa. As another example, as shown in FIG. 6, the first field homogenization layer 12 may extend beyond the highest ridge T in the corrugated acid (1Pa ′ in FIG. 5). This will be described later.
동분유출방지판(211)은 도체 압착슬리브(1P)와 도체(11A) 사이에 배치될 수 있다. 즉 동분유출방지판(211)은 도체 압착슬리브(1P)의 내측에 대응되도록 배치되고, 도체 압착슬리브(1P)을 넘지 않을 수 있다. 다른 예로서 도 9 및 10에 도시된 바와 같이 동분유출방지판(211")은 도체 압착슬리브(1P)와 도체(11A) 사이 뿐만 아니라 도체 압착슬리브(1P)의 양단을 넘어서까지 연장될 수 있다. The copper powder leakage preventing plate 211 may be disposed between the conductor crimp sleeve 1P and the conductor 11A. That is, the copper powder leakage preventing plate 211 may be disposed to correspond to the inside of the conductor compression sleeve 1P and may not exceed the conductor compression sleeve 1P. As another example, as shown in FIGS. 9 and 10, the copper flux leakage preventing plate 211 ″ may extend beyond both ends of the conductor compression sleeve 1P as well as between the conductor compression sleeve 1P and the conductor 11A. .
동분유출방지판(211)은 동분이 투과할 수 없을 정도로 치밀한 조직을 가지는 재질을 사용할 수 있으며, 바람직하게는 압착슬리브의 압착시에 작용하는 힘에 견딜 수 있는 금속재질로 형성될 수 있다. 동분유출방지판(211)은 케이블(100A, 100B)의 도체(11A, 11B)의 재질에 대응하도록 구리, 알루미늄, 구리합금, 또는 알루미늄합금 재질로 이루어질 수 있다. The copper powder leakage preventing plate 211 may be formed of a material having a structure that is dense so that copper powder may not penetrate, and preferably, may be formed of a metal material capable of withstanding the force acting when the compression sleeve is pressed. The copper powder leakage preventing plate 211 may be made of copper, aluminum, a copper alloy, or an aluminum alloy to correspond to the material of the conductors 11A and 11B of the cables 100A and 100B.
동분유출방지판(211)은 일 예로서 구리테이프로 제1 전계균일화층(12)의 일부와 도체(11A)를 감싸고, 서로 맞닿는 구리테이프의 단부를 종첨이나 납땜하여 이루어질 수 있다. 구리테이프의 양단을 납땜하여 동분유출방지판(211)을 형성하는 경우에는 납땜의 연결부를 매끈하게 처리하여 에지가 발생하지 않도록 하는 것이 바람직하다. The copper powder leakage preventing plate 211 may be formed by, for example, wrapping a portion of the first electric field homogenization layer 12 and the conductor 11A with copper tape and ending or soldering the end portions of the copper tape which are in contact with each other. When both ends of the copper tape are soldered to form the copper leakage prevention plate 211, it is preferable to smoothly process the connection part of the solder so that no edge is generated.
이와 같이 도체 압착슬리브(1P)와 도체(11A) 사이에서 동분유출방지판(211)이 종첨에 의해 케이블 도체(11A)를 감싸도록 형성되는바 도체(11A)에서 발생하는 동분의 유출경로가 최소화되고 이에 따라 동분은 동분유출방지판(211)에 의해 차단될 수 있다. In this way, the copper leakage prevention plate 211 is formed between the conductor pressing sleeve 1P and the conductor 11A so as to surround the cable conductor 11A by the end, so that the outflow path of the copper generated in the conductor 11A is minimized. As a result, the copper powder may be blocked by the copper powder leakage preventing plate 211.
케이블 도체(11A)의 단부를 향하는 동분유출방지판(211)의 일단부는 도체 압착슬리브(1P)의 압착에 의해 그 내측면에 형성되는 주름산(1Pa')을 넘어 주름골(1Pb')에 인접하는 위치(a1)에서 시작하여 제1 케이블 절연층(14A1)을 향하여 연장됨으로써 도체 압착슬리브(1P)으로의 압착력을 받을 수 있다. 일 예로서 도 5에 도시된 바와 같이 동분유출방지판(211)은 주름산(1Pa')에서 가장 높은 지점인 산마루(T)를 넘어서까지 연장되는 것이 바람직하다. One end of the copper powder leakage preventing plate 211 facing the end of the cable conductor 11A is over the corrugated peak 1Pa 'formed on its inner side by crimping the conductor crimp sleeve 1P to the corrugated bone 1Pb'. Starting from the adjacent position a1 and extending toward the first cable insulation layer 14A1, the pressing force to the conductor crimp sleeve 1P can be applied. As an example, as shown in FIG. 5, the copper flow-out prevention plate 211 preferably extends beyond the ridgeline T, which is the highest point in the corrugated mountain 1Pa '.
또한 케이블의 제1 케이블 절연층(14A1)을 향하는 동분유출방지판(211)의 타단부(a2)는 도체 압착슬리브(1P)에서 돌출되어 에지로 작용하지 않을 수 있다.In addition, the other end a2 of the copper powder leakage preventing plate 211 toward the first cable insulation layer 14A1 of the cable may protrude from the conductor crimp sleeve 1P and may not act as an edge.
도 4 및 5를 참조하여 제1 전계균일화층(12)과 동분유출방지판(211)의 배치를 설명하면 다음과 같다. Referring to FIGS. 4 and 5, the arrangement of the first electric field homogenization layer 12 and the copper powder leakage preventing plate 211 will be described below.
도 4 및 도 5는 도체 압착슬리브로 한 쌍의 도체(11A, 11B)를 전기적으로 연결하는 상태를 도시한 단면도이다. 즉 도 4는 압착 전 도체 압착슬리브를 나타내는 단면도이고, 도 5는 압착 후 도체 압착슬리브를 나타내는 단면도이다.4 and 5 are cross-sectional views showing a state in which a pair of conductors 11A and 11B are electrically connected to each other by a conductor crimp sleeve. 4 is a cross-sectional view showing a conductor crimp sleeve before the crimping, and FIG. 5 is a cross-sectional view showing a conductor crimp sleeve after the crimping.
도 4를 참고하면, 상기 한 쌍의 도체(11A, 11B)를 전기적으로 접속하는 경우, 도체 압착슬리브(1P)의 도체 수용부에 상기 한 쌍의 도체(11A, 11B)의 각 단부가 끼워지며, 도 5에서와 같이 상기 도체 압착슬리브의 외면이 압착 장치에 의해 압착되어 상기 한 쌍의 도체를 파지함으로써 접속 상태를 견고히 지지하게 되며, 압착 후에 상기 도체 압착슬리브의 외면이 고르게 다듬질되어 평평한 표면이 형성된다.Referring to FIG. 4, when electrically connecting the pair of conductors 11A and 11B, each end of the pair of conductors 11A and 11B is fitted to the conductor receiving portion of the conductor crimp sleeve 1P. As shown in FIG. 5, the outer surface of the conductor pressing sleeve is crimped by a crimping device to firmly support the connection state by holding the pair of conductors, and after pressing, the outer surface of the conductor pressing sleeve is smoothly trimmed to obtain a flat surface. Is formed.
구체적으로, 상기 도체 압착슬리브(1P)는 도 5에 도시된 바와 같이 외면에 돌출되어 형성되는 적어도 두 개 이상의 돌출부(1Pa)와 상기 돌출부(1Pa) 사이에 형성되는 적어도 하나 이상의 오목부(1Pb)를 면에 구비하고, 도 5에 도시된 바와 같이 상기 돌출부(1Pa)이 형성된 영역이 상기 압착 장치에 의하여 압착되어 상기 도체 압착슬리브(1P)의 내측으로 돌출되어 주름산(1Pa')을 형성하게 됨으로써 각 도체의 단부를 파지하게 되며, 압착에 의해 불균일해진 상기 도체 압착슬리브(1P)의 외면은 평탄하게 다듬질되어 상기 도체 압착슬리브 외면의 전계집중 내지 코로나 방전 등을 방지할 수 있다.Specifically, the conductor crimp sleeve 1P has at least two protrusions 1Pa protruding from the outer surface and at least one recess 1Pb formed between the protrusions 1Pa, as shown in FIG. 5. And a region in which the protrusion 1Pa is formed as shown in FIG. 5 is compressed by the pressing device to protrude to the inside of the conductor pressing sleeve 1P to form a wrinkled peak 1Pa '. As a result, the end of each conductor is gripped, and the outer surface of the conductor pressing sleeve 1P which is uneven by pressing can be smoothed to prevent electric field concentration, corona discharge, etc. of the outer surface of the conductor pressing sleeve.
제1 전계균일화층(12)은 상술한 바와 같이 케이블(100A)의 내부반도전층에서 도체 압착슬리브(1P)를 향하는 방향으로 연장되어 그 일단이 도체 압착슬리브(1P)와 도체(11A) 사이에 배치되고, 동분유출방지판(211)은 케이블(100A)의 제1 케이블 절연층(14A1)을 향하는 타단부가 도체 압착슬리브(1P)에서 돌출되지 않으며 도체(11A)의 단부를 향하는 일단부는 소정의 길이로 연장될 수 있다. As described above, the first electric field homogenization layer 12 extends in the direction from the inner semiconducting layer of the cable 100A toward the conductor crimp sleeve 1P so that one end thereof is between the conductor crimp sleeve 1P and the conductor 11A. The copper powder leakage preventing plate 211 has one end portion facing the end of the conductor 11A and the other end portion facing the first cable insulation layer 14A1 of the cable 100A does not protrude from the conductor crimp sleeve 1P. It can extend to the length of.
도체 압착슬리브(1P)의 압착에 의해 도 5에 도시된 바와 같이 도체 압착슬리브(1P)의 내측면에 주름산(1Pa')이 형성되고, 제1 전계균일화층(12)은 상기 주름산(도 5의 1Pa')에서 가장 높은 산마루(T)를 넘지 않고 그 직전까지 연장되며, 동분유출방지판(211)은 주름산(1Pa')에서 가장 높은 지점인 산마루(T)를 넘어서까지 연장될 수 있다. By crimping the conductor crimp sleeve 1P, a wrinkle acid 1Pa 'is formed on the inner surface of the conductor crimp sleeve 1P, and the first electric field uniformization layer 12 is formed of the crimp acid ( 5, 1Pa ') extends to just before the highest ridge T, and the copper flow prevention plate 211 extends beyond the ridge T which is the highest point of the corrugated mountain 1Pa'. Can be.
도 6 내지 도 10은 제1 전계균일화층과 동분유출방지판의 다양한 변형예를 나타내는 도면이다. 6 to 10 are views showing various modifications of the first electric field homogenization layer and the copper powder leakage preventing plate.
도 6을 참조하면, 제1 전계균일화층(121)은 케이블(100A)의 내부반도전층에서 도체 압착슬리브(1P)를 향하는 방향으로 연장되어 그 일단이 도체 압착슬리브(1P)와 도체(11A) 사이에 배치되고, 동분유출방지판(211)은 케이블(100A)의 제1 케이블 절연층(14A1)을 향하는 타단부가 도체 압착슬리브(1P)에서 돌출되지 않으며 도체(11A)의 단부를 향하는 일단부는 소정의 길이로 연장될 수 있다. Referring to FIG. 6, the first electric field uniformization layer 121 extends from the inner semiconducting layer of the cable 100A toward the conductor crimp sleeve 1P so that one end thereof is the conductor crimp sleeve 1P and the conductor 11A. Disposed between the two parts, the one end portion of the copper leakage preventing plate 211 facing the first cable insulation layer 14A1 of the cable 100A does not protrude from the conductor crimp sleeve 1P and faces the end of the conductor 11A. The portion may extend to a predetermined length.
도체 압착슬리브(1P)의 압착에 의해 도 6에 도시된 바와 같이 도체 압착슬리브(1P)의 내측면에 주름산(1Pa')이 형성되고, 제1 전계균일화층(121)은 상기 주름산(도 6의 1Pa')에서 가장 높은 산마루(T)를 넘어서까지 연장되며, 동분유출방지판(211)은 주름산(1Pa')에서 가장 높은 지점인 산마루(T)를 넘어서까지 연장될 수 있다. By crimping the conductor crimping sleeve 1P, a wrinkle acid 1Pa 'is formed on the inner surface of the conductor crimping sleeve 1P, and the first electric field uniformizing layer 121 is formed of the corrugated acid ( In FIG. 6Pa '), it extends beyond the highest ridge T, and the copper flow-out prevention plate 211 may extend beyond the ridge T which is the highest point in the corrugated acid 1Pa'.
도 7을 참조하면, 제1 전계균일화층(122)은 케이블(100A)의 내부반도전층에서 도체 압착슬리브(1P)를 향하는 방향으로 연장되어 그 일단이 도체 압착슬리브(1P)와 도체(11A) 사이에 배치되고, 동분유출방지판(211')은 도체 압착슬리브(1P)와 도체(11A) 사이 전면에 걸쳐 배치될 수 있다. 즉 도 5 및 6에서는 도체(11A)와 도체 압착슬리브(1P) 사이에 한 개의 동분유출방지판(211)이 배치되고, 또한 도체(11B)와 도체 압착슬리브(1P) 사이에 또 다른 한 개의 동분유출방지판(211)이 배치되나, 도 7에 도시된 실시예에서는 하나의 동분유출방지판(211')이 도체 압착슬리브(1P)와 도체(11A, 11B) 사이에 배치된다. 상기 동분유출방지판(211')은 양 단부, 즉 케이블(100A)의 제1 케이블 절연층(14A1)을 향하는 단부와 케이블(100A)의 제1 케이블 절연층(14B1)을 향하는 단부가 도체 압착슬리브(1P)에서 돌출되지 않고, 도체 압착슬리브(1P)와 도체(11A, 11B) 사이에 배치될 수 있다. Referring to FIG. 7, the first electric field uniformization layer 122 extends from the inner semiconducting layer of the cable 100A toward the conductor pressing sleeve 1P so that one end thereof is the conductor pressing sleeve 1P and the conductor 11A. It is disposed between, and the copper powder outflow prevention plate 211 'may be disposed over the entire surface between the conductor pressing sleeve (1P) and the conductor (11A). In other words, in Figs. 5 and 6, one copper leakage preventing plate 211 is disposed between the conductor 11A and the conductor pressing sleeve 1P, and another one between the conductor 11B and the conductor pressing sleeve 1P. The copper powder leakage preventing plate 211 is arranged, but in the embodiment shown in FIG. 7, one copper powder leakage preventing plate 211 'is disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B. The copper leakage preventing plate 211 'has both ends, that is, an end facing the first cable insulation layer 14A1 of the cable 100A and an end facing the first cable insulation layer 14B1 of the cable 100A. It may be disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B without protruding from the sleeve 1P.
도체 압착슬리브(1P)의 압착에 의해 도 7에 도시된 바와 같이 도체 압착슬리브(1P)의 내측면에 주름산(1Pa')이 형성되고, 제1 전계균일화층(122)은 상기 주름산(도 7의 1Pa')에서 가장 높은 산마루(T)를 넘어서까지 연장될 수 있다.By crimping the conductor crimp sleeve 1P, a wrinkle acid 1Pa 'is formed on the inner surface of the conductor crimp sleeve 1P, and the first electric field homogenization layer 122 is formed of the crimp acid ( It may extend beyond the highest ridge T in 1Pa 'of FIG. 7.
도 8을 참조하면, 제1 전계균일화층(123)은 케이블(100A)의 내부반도전층에서 도체 압착슬리브(1P)를 향하는 방향으로 연장되어 그 일단이 도체 압착슬리브(1P)와 도체(11A) 사이에 배치되고, 동분유출방지판(211')은 도체 압착슬리브(1P)와 도체(11A) 사이 전면에 걸쳐 배치될 수 있다. 즉 도 5 및 6에서는 도체(11A)와 도체 압착슬리브(1P) 사이에 한 개의 동분유출방지판(211)이 배치되고, 또한 도체(11B)와 도체 압착슬리브(1P) 사이에 또 다른 한 개의 동분유출방지판(211)이 배치되나, 도 8에 도시된 실시예에서는 하나의 동분유출방지판(211')이 도체 압착슬리브(1P)와 도체(11A, 11B) 사이에 배치된다. 상기 동분유출방지판(211')은 양 단부, 즉 케이블(100A)의 제1 케이블 절연층(14A1)을 향하는 단부와 케이블(100A)의 제1 케이블 절연층(14B1)을 향하는 단부가 도체 압착슬리브(1P)에서 돌출되지 않고, 도체 압착슬리브(1P)와 도체(11A, 11B) 사이에 배치될 수 있다. Referring to FIG. 8, the first electric field uniformization layer 123 extends from the inner semiconducting layer of the cable 100A toward the conductor crimp sleeve 1P so that one end thereof is the conductor crimp sleeve 1P and the conductor 11A. It is disposed between, and the copper powder outflow prevention plate 211 'may be disposed over the entire surface between the conductor pressing sleeve (1P) and the conductor (11A). In other words, in Figs. 5 and 6, one copper leakage preventing plate 211 is disposed between the conductor 11A and the conductor pressing sleeve 1P, and another one between the conductor 11B and the conductor pressing sleeve 1P. Although the copper powder leakage preventing plate 211 is disposed, in the embodiment shown in FIG. 8, one copper powder leakage preventing plate 211 'is disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B. The copper leakage preventing plate 211 'has both ends, that is, an end facing the first cable insulation layer 14A1 of the cable 100A and an end facing the first cable insulation layer 14B1 of the cable 100A. It may be disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B without protruding from the sleeve 1P.
도체 압착슬리브(1P)의 압착에 의해 도 8에 도시된 바와 같이 도체 압착슬리브(1P)의 내측면에 주름산(1Pa')이 형성되고, 제1 전계균일화층(123)은 상기 주름산(도 8의 1Pa')에서 가장 높은 산마루(T)를 넘지 않고 그 직전까지 연장될 수 있다.By crimping the conductor crimp sleeve 1P, a wrinkle acid 1Pa 'is formed on the inner surface of the conductor crimp sleeve 1P, and the first electric field homogenization layer 123 is formed of the crimp acid ( In 1Pa 'of FIG. 8, it may extend to just before the highest ridge T.
도 9를 참조하면, 제1 전계균일화층(124)은 케이블(100A)의 내부반도전층에서 도체 압착슬리브(1P)를 향하는 방향으로 연장되어 그 일단이 도체 압착슬리브(1P)와 도체(11A) 사이에 배치되고, 동분유출방지판(211")은 케이블(100A)의 제1 케이블 절연층(14A1)을 향하는 타단부가 도체 압착슬리브(1P)에서 돌출되어 연장되며, 도체(11A)의 단부를 향하는 일단부는 소정의 길이로 연장될 수 있다. 즉 동분유출방지판(211")은 그 일부분이 도체 압착슬리브(1P)와 도체(11A, 11B) 사이에 배치되고 다른 일부분은 도체 압착슬리브(1P)를 넘어서 케이블 절연층(14A)을 향하여 연장될 수 있다. Referring to FIG. 9, the first electric field uniformization layer 124 extends from the inner semiconducting layer of the cable 100A toward the conductor pressing sleeve 1P so that one end thereof is the conductor pressing sleeve 1P and the conductor 11A. Disposed between, the other end portion of the copper leakage preventing plate 211 ", which faces the first cable insulation layer 14A1 of the cable 100A, protrudes from the conductor crimp sleeve 1P and extends to the end of the conductor 11A. The one end facing toward the side may extend to a predetermined length. That is, a portion of the copper flux leakage preventing plate 211 " is disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B and the other portion of the conductor crimp sleeve ( It may extend beyond 1P) toward the cable insulation layer 14A.
도체 압착슬리브(1P)의 압착에 의해 도 9에 도시된 바와 같이 도체 압착슬리브(1P)의 내측면에 주름산(1Pa')이 형성되고, 제1 전계균일화층(124)은 상기 주름산(도 6의 1Pa')에서 가장 높은 산마루(T)를 넘어서까지 연장되며, 동분유출방지판(211)은 주름산(1Pa')에서 가장 높은 지점인 산마루(T)를 넘어서까지 연장될 수 있다. 도체 압착슬리브(1P)를 넘어서는 영역에서 동분유출방지판(211")의 다른 일부분과 제1 전계균일화층(124)이 중첩되어 배치될 수 있다. By crimping the conductor crimp sleeve 1P, a wrinkle acid 1Pa 'is formed on the inner surface of the conductor crimp sleeve 1P, and the first electric field uniformization layer 124 is formed of the crimp acid ( In FIG. 6Pa '), it extends beyond the highest ridge T, and the copper flow-out prevention plate 211 may extend beyond the ridge T which is the highest point in the corrugated acid 1Pa'. In the region beyond the conductor crimp sleeve 1P, another portion of the copper leakage preventing plate 211 ″ and the first electric field homogenization layer 124 may overlap each other.
도 10을 참조하면, 제1 전계균일화층(125)은 케이블(100A)의 내부반도전층에서 도체 압착슬리브(1P)를 향하는 방향으로 연장되어 그 일단이 도체 압착슬리브(1P)와 도체(11A) 사이에 배치되고, 동분유출방지판(211")은 케이블(100A)의 제1 케이블 절연층(14A1)을 향하는 타단부가 도체 압착슬리브(1P)에서 돌출되어 연장되며, 도체(11A)의 단부를 향하는 일단부는 소정의 길이로 연장될 수 있다. 즉 동분유출방지판(211")은 그 일부분이 도체 압착슬리브(1P)와 도체(11A, 11B) 사이에 배치되고 다른 일부분은 도체 압착슬리브(1P)를 넘어서 케이블 절연층(14A)을 향하여 연장될 수 있다. Referring to FIG. 10, the first electric field uniformization layer 125 extends from the inner semiconducting layer of the cable 100A toward the conductor crimp sleeve 1P so that one end thereof is the conductor crimp sleeve 1P and the conductor 11A. Disposed between, the other end portion of the copper leakage preventing plate 211 ", which faces the first cable insulation layer 14A1 of the cable 100A, protrudes from the conductor crimp sleeve 1P and extends to the end of the conductor 11A. The one end facing toward the side may extend to a predetermined length. That is, a portion of the copper flux leakage preventing plate 211 " is disposed between the conductor crimp sleeve 1P and the conductors 11A and 11B and the other portion of the conductor crimp sleeve ( It may extend beyond 1P) toward the cable insulation layer 14A.
도체 압착슬리브(1P)의 압착에 의해 도 10에 도시된 바와 같이 도체 압착슬리브(1P)의 내측면에 주름산(1Pa')이 형성되고, 제1 전계균일화층(124)은 상기 주름산(도 10의 1Pa')에서 가장 높은 산마루(T)에 못 미쳐 그 직전까지 연장되며, 동분유출방지판(211)은 주름산(1Pa')에서 가장 높은 지점인 산마루(T)를 넘어서까지 연장될 수 있다. 또한 도체 압착슬리브(1P)를 넘어서는 영역에서 동분유출방지판(211")의 다른 일부분과 제1 전계균일화층(125)이 중첩되어 배치될 수 있다. By crimping the conductor crimping sleeve 1P, a wrinkle acid 1Pa 'is formed on the inner surface of the conductor crimping sleeve 1P, and the first electric field uniformizing layer 124 is formed of the corrugated acid ( In FIG. 10, the maximum ridge (T) falls short of the highest ridge T, and the copper flow-out prevention plate 211 extends beyond the ridge (T), which is the highest point in the corrugated mountain 1Pa '. Can be. In addition, in the region beyond the conductor pressing sleeve 1P, the other portion of the copper flux leakage preventing plate 211 ″ and the first electric field uniformization layer 125 may overlap each other.
상기 동분유출방지부(PC)는 도 3을 참조하면, 상기 제1 전계균일화층(12), 상기 동분유출방지판(211), 및 상기 도체 압착슬리브(1P)를 둘러싸는 제2 전계균일화층(212)과, 상기 제2 전계균일화층(212) 상에 권취되는 가압층(213)을 더 포함할 수 있다. Referring to FIG. 3, the copper outflow prevention part PC may include a second field homogenization layer surrounding the first field uniformization layer 12, the copper outflow prevention plate 211, and the conductor compression sleeve 1P. 212 and a pressure layer 213 wound on the second electric field homogenization layer 212 may be further included.
제2 전계균일화층(212)은 상기 제1 전계균일화층(12), 동분유출방지판(211) 및 도체 압착슬리브(1P)를 둘러싸도록 카본 크리프지(crepe)를 랩권하여 상기 제1 전계균일화층(12), 동분유출방지판(211), 도체 압착슬리브(1P)를 강하게 밀착시킴으로써 동분이 유출되는 것을 추가적으로 방지할 수 있다. 즉 도체 압착슬리브(1P)를 압착한 후 그 표면을 다듬질하지만 높은 정도의 평활도를 유지하는 것이 곤란하다. 제2 전계균일화층(212)은 다듬질된 도체 압착슬리브(1P)의 외주면을 감싸서 표면을 고르게 함으로써 도체 압착슬리브(1P) 외주면에서의 전계를 균일하게 할 수 있다. The second electric field homogenization layer 212 wraps a carbon crepe to surround the first electric field homogenization layer 12, the copper powder leakage preventing plate 211, and the conductor crimp sleeve 1P so as to surround the first electric field homogenization layer 212. By strongly adhering the layer 12, the copper powder outflow prevention plate 211, and the conductor crimp sleeve 1P, it is possible to further prevent the copper outflow. That is, it is difficult to maintain the high degree of smoothness after pressing the conductor crimp sleeve 1P and finishing the surface. The second electric field homogenization layer 212 can uniform the surface by wrapping the outer circumferential surface of the polished conductor crimp sleeve 1P to make the electric field at the outer circumferential surface of the conductor crimp sleeve 1P uniform.
또한 제2 전계균일화층(212)은 제1 전계균일화층(212) 및 동분유출방지판(211)을 가압할 수 있다. In addition, the second field uniform layer 212 may press the first field uniform layer 212 and the copper powder leakage preventing plate 211.
제2 전계균일화층(212)은 일 예로서 카본 크리프지를 랩권으로 지권할 수 있다. 즉 제2 전계균일화층(212)은 카본 크리프지를 케이블의 길이방향으로 중첩되도록 지권하여 형성될 수 있다. As an example, the second electric field uniformization layer 212 may support carbon creep paper as a wrap winding. That is, the second electric field uniformization layer 212 may be formed by supporting carbon creep paper so as to overlap in the longitudinal direction of the cable.
제2 전계균일화층(212)은 다른 예로서 카본지로 이루어질 수 있다. 제2 전계균일화층(212)은 도체 압착슬리브(1P) 양단에서의 단차를 고려할 때 주름진 카본지로 이루어지는 것이 바람직하다. The second field homogenization layer 212 may be made of carbon paper as another example. The second electric field homogenization layer 212 is preferably made of corrugated carbon paper when considering the step at both ends of the conductor crimp sleeve 1P.
제2 전계균일화층(212)은 반도전성이므로, 도체 압착슬리브(1P)와 보강절연층(210) 사이에서 급격한 전계 변화가 발생하는 것을 방지할 수 있다. Since the second electric field uniformization layer 212 is semiconductive, it is possible to prevent a sudden electric field change between the conductor crimp sleeve 1P and the reinforcement insulating layer 210.
제2 전계균일화층(212) 상에는 가압층(213)가 권취될 수 있다. 상기 가압층(213)는 제1 전계균일화층(12), 동분유출방지판(211), 도체 압착슬리브(1P), 제2 전계균일화층(212)를 서로 밀착시킴으로써 동분 유출을 보다 확실히 방지할 수 있다. The pressure layer 213 may be wound on the second field uniform layer 212. The pressurized layer 213 can be more reliably prevented from leaking copper powder by bringing the first electric field uniformizing layer 12, the copper outflow preventing plate 211, the conductor crimp sleeve 1P, and the second electric field uniformizing layer 212 into close contact with each other. Can be.
가압층(213)는 벤딩 특성을 고려하여 갭권으로 제2 전계균일화층(212) 상에 지권되는 것이 바람직하다. 즉 가압층(213)은 일 예로서 크래프티지를 상기 케이블의 길이방향으로 중첩되도록 횡권함으로써 형성될 수 있다. The pressing layer 213 is preferably supported on the second field homogenization layer 212 in a gap winding in consideration of bending characteristics. That is, the pressure layer 213 may be formed by transverse winding so that the crafttage overlaps in the longitudinal direction of the cable as an example.
케이블 통전시 고전계가 걸리는 도체 압착슬리브(1P) 상의 전계를 완화하기 위해 가압층(213)는 절연지로 권취될 수 될 수 있다. The pressure layer 213 may be wound with insulating paper to relieve the electric field on the conductor crimp sleeve 1P, which takes a high electric field when the cable is energized.
상기 가압층(213)은 상기 보강절연층(2110)보다 체적저항이 102 이상 낮을 수 있다. The pressing layer 213 may have a volume resistance of 10 2 or more lower than that of the reinforcing insulating layer 2110.
상기 절연유 함침 케이블(100A, 100B)의 각 도체를 도체 압착슬리브(1P)로 압착하여 접속하고, 동분유출방지부(PC)를 형성한 다음, 상기 도체(11A, 11B)의 접속부위를 비롯한 케이블 절연층(14A1, 14A2, 14A3)의 적어도 일부를 감싸는 보강절연층(210)을 형성하게 된다.Each conductor of the insulating oil-impregnated cables 100A and 100B is crimped and connected with a conductor crimp sleeve 1P to form a copper powder leakage preventing part PC, and then a cable including a connection portion of the conductors 11A and 11B. A reinforcement insulating layer 210 is formed to surround at least a portion of the insulating layers 14A1, 14A2, and 14A3.
상기 보강절연층(210)은 제1 보강절연층(210A, 210B)과 제2 보강절연층(210C, 210D)으로 이루어질 수 있다. 제1 보강절연층(210A, 210B)은 케이블(100A)의 제3 케이블 절연층(14A3) 외경까지 형성되며, 제2 보강절연층(210C, 210D)은 제1 보강절연층(210A, 210B) 상에 형성될 수 있다. 즉 제2 보강절연층(210C, 210D)은 상기 제1 보강절연층(210A, 210B)의 방사 방향으로 적층될 수 있다. The reinforcement insulating layer 210 may include first reinforcement insulating layers 210A and 210B and second reinforcement insulating layers 210C and 210D. The first reinforcement insulating layers 210A and 210B are formed up to the outer diameter of the third cable insulation layer 14A3 of the cable 100A, and the second reinforcement insulating layers 210C and 210D are the first reinforcement insulating layers 210A and 210B. It can be formed on. That is, the second reinforcement insulating layers 210C and 210D may be stacked in the radial direction of the first reinforcement insulating layers 210A and 210B.
상기 보강절연층(210)은 절연지 및/또는 복합절연지로 이루어질 수 있으며, 보강절연층(210)의 최내층(210A)은 절연지로 이루어지고, 최외층(210D)은 복합절연지로 이루어질 수 있다. The reinforcing insulating layer 210 may be made of insulating paper and / or composite insulating paper, the innermost layer 210A of the reinforcing insulating layer 210 may be made of insulating paper, and the outermost layer 210D may be made of composite insulating paper.
이하, 구체적으로 살펴본다. 일 실시예에서 도 2에 도시된 바와 같이, 상기 도체 압착슬리브(1P)와 상기 케이블(100)의 절연층(14A)의 제일 안쪽에 위치한 제1절연층(14A1) 사이에는 소정의 공간이 잔존할 수 있다. 상기 압착슬리브(1P)와 상기 케이블(100)의 절연층(14)의 제일 안쪽에 위치한 제1절연층(14A1) 사이에 남아있는 공간은 크래프트지와 같은 절연지를 감싸 메꾸게 된다.Hereinafter, look at in detail. In one embodiment, as shown in FIG. 2, a predetermined space remains between the conductor crimp sleeve 1P and the first insulating layer 14A1 located at the innermost side of the insulating layer 14A of the cable 100. can do. The space remaining between the crimp sleeve 1P and the first insulating layer 14A1 located at the innermost side of the insulating layer 14 of the cable 100 is filled with insulating paper such as kraft paper.
이 경우, 상기 보강절연층(210)의 절연지로 이루어진 최내층(210A)의 바깥면은 상기 케이블(100)의 절연층(14)의 제일 안쪽에 위치한 제1절연층(14A1)의 바깥면과 상기 케이블의 길이방향 중심축으로부터 대략적으로 동일한 거리에 위치하게 된다.In this case, an outer surface of the innermost layer 210A made of insulating paper of the reinforcing insulating layer 210 may be formed from an outer surface of the first insulating layer 14A1 located at the innermost side of the insulating layer 14 of the cable 100. The cable is positioned at approximately the same distance from the longitudinal center axis of the cable.
또한, 상기 압착슬리브(1P)의 바깥면은 전계분포를 균일하게 하기 위하여 반도전 테이프로 둘러싸일 수 있다. 이때, 상기 반도전 테이프의 바깥면이 케이블의 절연층(14)의 제일 안쪽에 위치한 제1절연층(14A1)의 바깥면보다 상기 케이블의 길이방향 중심축으로부터 가까운 거리에 위치하는 경우, 보강절연층(210)의 최내층(210A)의 바깥면이 상기 케이블의 길이방향 중심축으로부터 대략 동일한 거리에 위치하도록 형성될 수 있다.In addition, the outer surface of the compression sleeve (1P) may be surrounded by a semi-conductive tape in order to uniform the electric field distribution. At this time, when the outer surface of the semiconducting tape is located closer to the longitudinal axis of the cable than the outer surface of the first insulating layer 14A1 located on the innermost side of the insulating layer 14 of the cable, the reinforcing insulating layer An outer surface of the innermost layer 210A of 210 may be formed at approximately the same distance from the longitudinal central axis of the cable.
만약, 상기 보강절연층(210)의 절연지로 이루어진 최내층(210A)과 상기 케이블의 절연층(14)의 제일 안쪽에 위치한 제1절연층(14A1)의 바깥면이 상기 케이블의 길이방향 중심축으로부터 대략 동일한 거리에 위치하지 않아서 단차가 발생한다면, 상기 단차가 발생한 부분은 전계취약점으로 작용하여 전계가 집중되어 절연파괴를 야기할 수 있다.If the outer surface of the innermost layer 210A made of the insulating paper of the reinforcement insulating layer 210 and the first insulating layer 14A1 located at the innermost side of the insulating layer 14 of the cable is the central axis in the longitudinal direction of the cable, If a step is generated because it is not located at about the same distance from the part, the step where the step occurs acts as an electric field weakness and the electric field is concentrated to cause breakdown.
한편, 상기 보강절연층(210)의 최외층(210D)은 상기 케이블(100)의 노출된 절연층(14)의 외경 이상에서 형성된다. 상기 케이블의 노출된 도체(210)가 압착슬리브(1P)에 의해 접속되었으므로, 상기 압착슬리브(1P)의 두께만큼 도체 구간의 높이가 증가하였을 뿐만 아니라 케이블 통전 시 상대적으로 열이 많이 발생하게 된다. 또한, 상기 절연보강층(310)은 복수의 절연지 내지 복합절연지를 권취하여 형성되어 상대적으로 절연에 취약한 부분이므로 상기 절연보강층(310)의 최외층(210D)을 케이블 절연층(14)의 외경 이상에서 형성하여 절연성능을 보강할 필요가 있다.Meanwhile, the outermost layer 210D of the reinforcing insulating layer 210 is formed above the outer diameter of the exposed insulating layer 14 of the cable 100. Since the exposed conductor 210 of the cable is connected by the crimping sleeve 1P, not only the height of the conductor section is increased by the thickness of the crimping sleeve 1P but also a lot of heat is generated when the cable is energized. In addition, since the insulation reinforcement layer 310 is formed by winding a plurality of insulation papers or composite insulation paper and is relatively weak to insulation, the outermost layer 210D of the insulation reinforcement layer 310 may be formed at or above the outer diameter of the cable insulation layer 14. It is necessary to reinforce the insulation performance by forming.
상기 절연보강층(310)의 최외층(210D)은 절연지에 비해 절연내력이 우수한 복합 절연지로 구성된다. 이 경우, 상기 케이블(100)의 동작 시에 상대적으로 온도가 높은 케이블(100)의 절연층(14) 및 상기 보강절연층(210)의 최외층의 안쪽에 위치한 영역(210A ~ 210C)까지에 집중되는 전계를 상기 보강절연층(210)의 최외층(210D)으로 분산시킬 수 있다.The outermost layer 210D of the insulating reinforcing layer 310 is composed of a composite insulating paper having an excellent insulating strength compared to the insulating paper. In this case, the operation of the cable 100 to the region 210A to 210C located inside the insulation layer 14 of the cable 100 and the outermost layer of the reinforcing insulation layer 210 having a relatively high temperature. The concentrated electric field may be dispersed in the outermost layer 210D of the reinforcing insulating layer 210.
한편, 상기 보강절연층(210)의 최내층(210A)과 최외층(210D) 사이에 복합절연지층로 이루어진 중간층(210B, 210C)을 구비할 수 있다. 이때, 상기 보강절연층(210)의 중간층은 상기 최내층(210A)과 최외층(210D) 사이에서 내측에서 외측으로 순차적으로 제1 중간층(210B)과 제2 중간층(210C)을 구비할 수 있다. Meanwhile, intermediate layers 210B and 210C formed of a composite insulating paper layer may be provided between the innermost layer 210A and the outermost layer 210D of the reinforcing insulating layer 210. In this case, the intermediate layer of the reinforcing insulating layer 210 may include a first intermediate layer 210B and a second intermediate layer 210C sequentially from the inner side to the outer side between the innermost layer 210A and the outermost layer 210D. .
본 실시예에서 상기 보강절연층(210)의 최내층(210A)만 절연지로 이루어지고, 상기 보강절연층(210)의 제1 중간층(210B), 제2 중간층(210C) 및 최외층(210D)은 모두 복합절연지로 이루어질 수 있다. In this embodiment, only the innermost layer 210A of the reinforcing insulating layer 210 is made of insulating paper, and the first intermediate layer 210B, the second intermediate layer 210C, and the outermost layer 210D of the reinforcing insulating layer 210 are formed. All may be made of composite insulating paper.
즉, 상기 보강절연층(210)의 최내층(210A)이 절연지층으로 이루어지고, 상기 제1 중간층(210B) 및 제2 중간층(210C)이 복합절연지로 구성된 경우, 저항율에 따라 전계가 분포되는 DC 케이블의 저항성 전계분포 특성에 따라 절연보강층 최내층(210A)의 크래프트지보다 저항율이 상대적으로 큰 복합절연지로 형성되는 상기 제1 중간층(210B) 및 제2 중간층(210C)에 전계가 많이 분포된다. 따라서, 케이블 작동 시 상대적으로 고온이 되어 절연유의 수축/팽창이 비교적 활발히 발생함에 따라 기포가 발생할 가능성이 높으며 전계 강도가 커서 상대적으로 절연에 취약한 절연보강층의 최내층(210A)에 분담되는 전계를 완화시킬 수 있게 되므로 절연성능의 안정화를 꾀할 수 있다.That is, when the innermost layer 210A of the reinforcement insulating layer 210 is formed of an insulating paper layer, and the first intermediate layer 210B and the second intermediate layer 210C are composed of a composite insulating paper, an electric field is distributed according to resistivity. According to the resistive electric field distribution characteristic of the DC cable, a lot of electric fields are distributed in the first intermediate layer 210B and the second intermediate layer 210C formed of a composite insulating paper having a relatively higher resistivity than the kraft paper of the innermost reinforcing layer 210A. . Therefore, the cable becomes relatively high temperature and shrinks / expands the insulating oil relatively actively, and thus bubbles are likely to occur, and the electric field distributed to the innermost layer 210A of the insulating reinforcing layer, which is relatively vulnerable to insulation due to the large electric field strength, is alleviated. Since it is possible to stabilize the insulation performance.
또한, 보강절연층(210)의 최내층(210A)을 제외한 나머지 영역(210B ~ 210D)을 모두 복합 절연지로 지권하게 되므로 작업능률이 향상되어 생산성을 현저히 향상시킬 수 있으며, 나아가 불량율을 줄일 수 있다.In addition, since all the remaining regions 210B to 210D except for the innermost layer 210A of the reinforcing insulating layer 210 are supported by the composite insulating paper, the work efficiency can be improved to significantly improve productivity and further reduce the defective rate. .
한편, 다른 실시예에서 상기 보강절연층(210)은 복합절연지로 이루어진 제1 중간층(210B)과 절연지로 이루어진 제2 중간층(210C)을 구비할 수 있다.Meanwhile, in another embodiment, the reinforcing insulating layer 210 may include a first intermediate layer 210B made of composite insulating paper and a second intermediate layer 210C made of insulating paper.
이 때, 상기 보강절연층(210)의 최내층(210A)과 최외층(210D) 사이에 구비되는 상기 제1 중간층(210B)과 제2중간층(210C)은 각각 상기 케이블(100A, 100B)의 절연층(14A, 14B)의 제2 케이블 절연층(14A2) 및 바깥쪽의 제3 케이블 절연층(14A3)과 상기 케이블(100A)의 중심에서 동일한 거리에 배치된다. 결국, 상기 다른 실시예의 구성에 따르면 상기 케이블(100A)의 노출된 절연층(14A)의 외경 이하에서 상기 보강절연층(210)은 상기 케이블(100A)의 절연층(14A)과 동일한 재질 및/또는 구성을 가진다고 할 수 있다. At this time, the first intermediate layer 210B and the second intermediate layer 210C provided between the innermost layer 210A and the outermost layer 210D of the reinforcing insulating layer 210 are respectively formed of the cables 100A and 100B. The second cable insulating layer 14A2 of the insulating layers 14A and 14B and the outer third cable insulating layer 14A3 are disposed at the same distance from the center of the cable 100A. As a result, according to the configuration of the other embodiment, the reinforcement insulating layer 210 is less than the outer diameter of the exposed insulating layer 14A of the cable 100A and the same material as the insulating layer 14A of the cable 100A and / or Or it can be said to have a configuration.
이 경우, 상기 보강절연층(210)의 최내층(210A)이 절연지층으로 이루어지고, 상기 제1 중간층(210B)이 복합절연지로 구성되므로, 저항율에 따라 전계가 분포되는 DC 케이블의 저항성 전계분포 특성에 따라 보강절연층(210)의 최내층(210A)의 크래프트지보다 저항율이 상대적으로 큰 복합절연지로 형성되는 상기 제1 중간층(210B)에 전계가 많이 분포된다. 따라서, 케이블 작동 시 상대적으로 고온이 되어 절연유의 수축/팽창이 비교적 활발히 발생함에 따라 기포가 발생할 가능성이 높으며 전계 강도가 커서 상대적으로 절연에 취약한 보강절연층의 최내층(210A)에 분담되는 전계를 완화시킬 수 있게 되므로 절연성능의 안정화를 꾀할 수 있다.In this case, since the innermost layer 210A of the reinforcement insulating layer 210 is made of an insulating paper layer, and the first intermediate layer 210B is made of a composite insulating paper, a resistive electric field distribution of a DC cable in which electric fields are distributed according to resistivity The electric field is distributed in the first intermediate layer 210B formed of a composite insulating paper having a relatively higher resistivity than the kraft paper of the innermost layer 210A of the reinforcing insulating layer 210, depending on the characteristics. Therefore, as the cable becomes relatively hot and shrinkage / expansion of the insulating oil occurs relatively high, bubbles are likely to occur, and the electric field distributed to the innermost layer 210A of the reinforced insulation layer, which is relatively vulnerable to insulation due to its large electric field strength, is generated. Since it can be alleviated, it is possible to stabilize the insulation performance.
이어서, 상기 케이블의 외부반도전층(16)과 통전되는 반도전층 및 상기 케이블의 금속시스(22)와 통전되는 금속층이 상기 보강절연층(210) 상에 복원되고, 보호동관(240)이 씌워진다. 상기 보호동관(240)은 외부로부터 접속함 내부를 보호하고, 상기 케이블(100)의 금속시스(22)와 통전되어 사고 전류의 통로 역할을 할 수 있다.Subsequently, a semiconducting layer which is energized with the outer semiconducting layer 16 of the cable and a metal layer which is energized with the metal sheath 22 of the cable are restored on the reinforcing insulating layer 210 and the protective copper tube 240 is covered. . The protective copper tube 240 may protect the inside of the junction box from the outside, and may be energized with the metal sheath 22 of the cable 100 to serve as a passage for the accident current.
이상의 설명은 본 발명의 기술 사상을 예시적으로 설명한 것에 불과한 것으로서, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자라면 본 발명의 본질적인 특성에서 벗어나지 않는 범위에서 다양한 수정 및 변형이 가능할 것이다.The above description is merely illustrative of the technical idea of the present invention, and those skilled in the art to which the present invention pertains may make various modifications and changes without departing from the essential characteristics of the present invention.
따라서, 본 발명에 개시된 실시 예들은 본 발명의 기술 사상을 한정하기 위한 것이 아니라 설명하기 위한 것이고, 이러한 실시 예에 의하여 본 발명의 기술 사상의 범위가 한정되는 것은 아니다.Therefore, the embodiments disclosed in the present invention are not intended to limit the technical idea of the present invention but to describe the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments.
본 발명의 보호 범위는 아래의 청구범위에 의하여 해석되어야 하며, 그와 동등한 범위 내에 있는 모든 기술 사상은 본 발명의 권리범위에 포함되는 것으로 해석되어야 할 것이다. The protection scope of the present invention should be interpreted by the following claims, and all technical ideas within the equivalent scope should be interpreted as being included in the scope of the present invention.

Claims (19)

  1. 한 쌍의 직류 전력 케이블 및 상기 직류 전력케이블을 서로 연결하는 중간접속함을 포함하는 직류 전력케이블 중간접속 시스템에 있어서,In the DC power cable intermediate connection system comprising a pair of DC power cable and the intermediate junction box connecting the DC power cable to each other,
    상기 직류 전력케이블은The DC power cable
    전력을 전송하기 위한 전류의 통로 역할을 하는 도체;A conductor acting as a passage for current for transmitting power;
    상기 도체를 둘러싸도록 형성된 내부반도전층;An inner semiconducting layer formed to surround the conductor;
    상기 내부반도전층의 바깥쪽에 형성되며, 상기 도체를 따라 흐르는 전류가 외부로 누설되지 않도록 절연유로 함침된 절연지로 이루어진 케이블 절연층; 및A cable insulation layer formed on an outer side of the inner semiconducting layer and made of insulating paper impregnated with insulating oil so that current flowing along the conductor does not leak to the outside; And
    상기 케이블 절연층을 둘러싸도록 형성된 외부반도전층을 포함하며,An outer semiconducting layer formed to surround the cable insulation layer,
    상기 도체, 내부반도전층, 케이블 절연층 및 외부반도전층이 순차적으로 노출된 상기 한 쌍의 전력케이블의 단부가 서로 대향하도록 구비되고,End portions of the pair of power cables in which the conductor, the inner semiconducting layer, the cable insulation layer and the outer semiconducting layer are sequentially exposed are provided to face each other,
    상기 중간접속함은,The intermediate junction box,
    상기 한 쌍의 전력케이블의 도체를 파지하며 서로 전기적으로 연결하는 도체 압착슬리브;A conductor crimp sleeve that grips the conductors of the pair of power cables and electrically connects each other;
    절연유에 함침된 절연지로 이루어지며, 상기 도체 압착슬리브 및 상기 전력케이블에서 노출된 도체 내지 케이블 절연층의 적어도 일부를 둘러싸는 보강절연층; 및A reinforcing insulating layer made of insulating paper impregnated with insulating oil and surrounding at least a portion of the conductor or cable insulating layer exposed from the conductor crimp sleeve and the power cable; And
    상기 도체와 상기 보강절연층 사이에 형성되어 상기 도체로부터 동분(銅粉)이 유출되는 것을 방지하는 동분유출방지부;를 구비하는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.And a copper powder leakage preventing unit formed between the conductor and the reinforcing insulating layer to prevent copper from flowing out of the conductor.
  2. 제1항에 있어서,The method of claim 1,
    상기 동분유출방지부는,The copper powder outflow prevention unit,
    상기 도체 압착슬리브와 상기 도체 사이에 배치되는 동분유출방지판;A copper powder leakage preventing plate disposed between the conductor compression sleeve and the conductor;
    상기 도체 압착슬리브와 상기 도체 사이, 또는 상기 보강절연층과 상기 도체 사이에 배치되는 제1 전계균일화층;A first electric field homogenization layer disposed between the conductor crimp sleeve and the conductor or between the reinforcement insulating layer and the conductor;
    상기 보강절연층과 상기 도체 압착슬리브 사이, 또는 상기 보강절연층과 상기 제1 전계균일화층 사이에 배치되는 제2 전계균일화층; 및A second field uniformity layer disposed between the reinforcement insulating layer and the conductor crimp sleeve, or between the reinforcement insulating layer and the first field uniformity layer; And
    상기 보강절연층과 상기 도체 압착슬리브 사이, 또는 상기 보강절연층과 상기 도체 사이에 배치되는 가압층; 을 포함하는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.A pressing layer disposed between the reinforcing insulating layer and the conductor crimp sleeve, or between the reinforcing insulating layer and the conductor; DC power cable intermediate connection system comprising a.
  3. 제2항에 있어서, The method of claim 2,
    상기 도체 압착슬리브는 내면에서 돌출되어 형성된 적어도 두 개의 주름산과 상기 주름산 사이에 형성되는 적어도 하나의 주름골을 갖는 몸체부를 포함하며,The conductor crimp sleeve includes a body portion having at least two wrinkles formed to protrude from an inner surface and at least one wrinkled bone formed between the wrinkles.
    상기 동분유출방지판은 상기 몸체부와 상기 도체 사이에 배치되는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템. The copper powder leakage preventing plate is disposed between the body portion and the conductor DC power cable intermediate connection system.
  4. 제3항에 있어서, The method of claim 3,
    상기 동분유출방지판은 상기 도체 압착슬리브의 일단에서 상기 주름산을 넘어서까지 배치되는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.The copper powder leakage preventing plate is disposed at one end of the conductor crimp sleeve beyond the corrugated mountain.
  5. 제3항에 있어서, The method of claim 3,
    상기 동분유출방지판은 상기 도체 압착슬리브의 일단에서 타단에 이르도록 상기 몸체부와 상기 도체 사이에 배치되는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.The copper powder leakage preventing plate is disposed between the body portion and the conductor so as to extend from one end to the other end of the conductor crimp sleeve.
  6. 제3항에 있어서, The method of claim 3,
    상기 동분유출방지판은 상기 도체의 길이방향으로 종첨된 것을 특징으로 하는 직류 전력케이블 중간접속 시스템. The copper powder leakage preventing plate is terminated in the longitudinal direction of the conductor DC power cable intermediate connection system.
  7. 제3항에 있어서, The method of claim 3,
    상기 동분유출방지판은 상기 도체와 같은 계열의 금속 내지 합금으로 이루어진 것을 특징으로 하는 직류 전력케이블 중간접속 시스템. The copper powder leakage preventing plate is a DC power cable intermediate connection system, characterized in that made of a metal or alloy of the same series as the conductor.
  8. 제3항에 있어서, The method of claim 3,
    상기 제1 전계균일화층은 상기 직류 전력 케이블의 길이방향으로 이격되도록 횡권된 반도전 테이프로 이루어지는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.The first electric field uniformization layer is a DC power cable intermediate connection system, characterized in that consisting of a semi-conducting tape transversely spaced apart in the longitudinal direction of the DC power cable.
  9. 제8항에 있어서,The method of claim 8,
    상기 제1 전계균일화층은 상기 케이블의 도체에 인접하여서는 상기 케이블의 길이방향으로 중첩되도록 반도전성 테이프를 횡권하여 형성되는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.And the first electric field uniformization layer is formed by transversely winding a semiconductive tape so as to overlap the conductor of the cable in the longitudinal direction of the cable.
  10. 제8항에 있어서,The method of claim 8,
    상기 제1 전계균일화층은 상기 케이블의 도체에 인접하여서는 상기 케이블의 길이방향으로 중첩되도록 복수 매의 반도전성 테이프를 횡권하여 형성되는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.And the first electric field uniformizing layer is formed by transversely winding a plurality of semiconductive tapes so as to overlap the conductor of the cable in the longitudinal direction of the cable.
  11. 제2항에 있어서, The method of claim 2,
    상기 동분유출방지부는 상기 제1 전계균일화층의 적어도 일부와 상기 동분유출방지판의 적어도 일부가 서로 중첩되는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.And the at least one portion of the first field homogenization layer and at least a portion of the at least one portion of the same amount of oil leakage preventing plate overlap each other.
  12. 제3항에 있어서, The method of claim 3,
    상기 동분유출방지부는 상기 도체 압착슬리브의 상기 주름산에서 상기 동분유출방지판의 적어도 일부와 상기 제1 전계균일화층의 적어도 일부가 중첩되는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.And the at least one portion of the at least one portion of the at least one portion of the at least one portion of the at least one portion of the at least one portion of the at least one portion of the first electric field homogenization layer is overlapped with each other in the corrugation of the conductor crimp sleeve.
  13. 제3항에 있어서,The method of claim 3,
    상기 동분유출방지부는 상기 도체 압착슬리브의 일단부와 상기 도체 압착슬리브 일단부 측에 형성된 주름산의 꼭지점 사이에서 서로 중첩되는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.The copper powder leakage preventing unit overlaps each other between the one end of the conductor crimp sleeve and the vertex of the corrugated mountain formed on one end of the conductor crimp sleeve.
  14. 제2항에 있어서,The method of claim 2,
    상기 제1 전계균일화층은 상기 케이블의 내부반도전층에서 연속적으로 연장되어 형성된 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.The first electric field uniformization layer is a DC power cable intermediate connection system, characterized in that formed continuously extending from the inner semiconducting layer of the cable.
  15. 제2항에 잇어서,In accordance with claim 2,
    상기 도체 압착슬리브의 외면 상기 제1 전계균일화층을 감싸는 제2 전계균일화층을 더 구비하는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.And a second electric field homogenization layer surrounding the first electric field homogenization layer on an outer surface of the conductor crimp sleeve.
  16. 제15항에 있어서,The method of claim 15,
    상기 제2 전계균일화층은 주름이 형성된 반도전 테이프로 형성된 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.The second electric field homogenization layer is a DC power cable intermediate connection system, characterized in that formed of a semi-conducting tape pleated.
  17. 제2항에 있어서,The method of claim 2,
    상기 동분유출방지부는,The copper powder outflow prevention unit,
    상기 제1 전계균일화층, 상기 동분유출방지판, 상기 도체 압착슬리브, 및 제2 전계균일화층을 둘러싸도록 형성된 가압층을 더 포함하는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.And a pressurized layer formed to surround the first electric field homogenization layer, the copper powder leakage preventing plate, the conductor crimp sleeve, and the second electric field homogenization layer.
  18. 제17항에 있어서, The method of claim 17,
    상기 가압층은 절연지로 이루어지는 것을 특징으로 하는 직류 전력케이블 중간접속 시스템.DC presser cable intermediate connection system, characterized in that the pressing layer is made of insulating paper.
  19. 제18항에 있어서, The method of claim 18,
    상기 가압층은 상기 보강절연층보다 체적저항이 102 이상 낮은 것을 특징으로 하는 직류 전력케이블 중간접속 시스템. And the pressurized layer has a volume resistance of 10 2 or more lower than that of the reinforcement insulating layer.
PCT/KR2017/003606 2017-03-30 2017-03-31 Direct current power cable joining system WO2018182078A1 (en)

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KR10-2017-0041134 2017-03-30
KR1020170041134A KR101839725B1 (en) 2017-03-30 2017-03-30 Jointing power cable system using joint box

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JPH08107627A (en) * 1994-02-10 1996-04-23 Kansai Electric Power Co Inc:The Connecting part of dc of cable
JPH08251791A (en) * 1995-03-06 1996-09-27 Sumitomo Electric Ind Ltd Terminal connection box for plastic power cable
JP2010097775A (en) * 2008-10-15 2010-04-30 Sumitomo Electric Ind Ltd Intermediate connection structure of solid cable
KR20150117528A (en) * 2014-04-10 2015-10-20 엘에스전선 주식회사 Joint for DC cable
KR20160084920A (en) * 2015-01-06 2016-07-15 엘에스전선 주식회사 Joint box

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