WO2018174204A1 - Powdered oil and fat composition for preventing water separation - Google Patents

Powdered oil and fat composition for preventing water separation Download PDF

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Publication number
WO2018174204A1
WO2018174204A1 PCT/JP2018/011540 JP2018011540W WO2018174204A1 WO 2018174204 A1 WO2018174204 A1 WO 2018174204A1 JP 2018011540 W JP2018011540 W JP 2018011540W WO 2018174204 A1 WO2018174204 A1 WO 2018174204A1
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Prior art keywords
oil
fat
composition
fat composition
water separation
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PCT/JP2018/011540
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French (fr)
Japanese (ja)
Inventor
裕太郎 片岡
哲朗 岩沢
有本 真
典子 村山
秀隆 上原
はるな 池田
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日清オイリオグループ株式会社
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Priority to JP2019506999A priority Critical patent/JP7041124B2/en
Publication of WO2018174204A1 publication Critical patent/WO2018174204A1/en

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  • the present invention prevents water separation from the food material, retains the original quality, fresh texture, juiciness and freshness of the food material, and as a result, can suppress moisture transfer to other food materials.
  • the present invention relates to a powdered oil / fat composition for water separation prevention, a food produced using the powdered oil / fat composition, a method for producing the food, and a water separation preventing agent comprising the powdered oil / fat composition as an active ingredient.
  • the present invention prevents water separation from the food material, retains the original quality, fresh texture, juiciness and freshness of the food material, and as a result, can suppress moisture transfer to other food materials. It aims at providing the powder oil-fat composition for water separation prevention.
  • the present inventors surprisingly prevent water separation from the food material when a powdered fat composition satisfying specific conditions is blended with the food material. It was found that the original quality of food materials, fresh texture, juiciness and freshness were maintained, and as a result, moisture transfer to other food materials could be suppressed, and the present invention was completed. That is, the present invention can include the following aspects.
  • a powdered oil / fat composition for preventing water separation comprising a powdery oil / fat composition satisfying the following condition (a): (A) A powdery oil / fat composition containing an oil / fat component containing one or more XXX-type triglycerides having a fatty acid residue X having carbon number x at positions 1 to 3 of glycerin, wherein the carbon number x is Is an integer selected from 10 to 22, wherein the fat and oil component includes ⁇ -type fat and oil, the particles of the powdery fat composition have a plate shape, and the loose bulk density of the powdery fat and oil composition is 0.05 to 0.6 g / cm 3 .
  • the powdered oil and fat composition contains a ⁇ -type oil and fat obtained by cooling and solidifying the oil and fat composition raw material containing the XXX type triglyceride at a cooling temperature or higher obtained from the following formula: [1] The powder oil composition for preventing water separation according to any one of [6] to [6].
  • Cooling temperature (° C.) Carbon number ⁇ 6.6 ⁇ 68
  • a ⁇ -type oil and fat obtained by cooling and solidifying the oil-and-fat composition raw material containing the XXX type triglyceride at a temperature equal to or higher than the melting point of the ⁇ -type oil and fat corresponding to the ⁇ -type oil and fat.
  • An improved food material comprising the powdered oil composition for preventing water separation according to any one of [1] to [9].
  • the improved food material according to [10] comprising 0.1 to 10 parts by mass of the water-separation preventing powder / fat composition with respect to 100 parts by mass of the food material.
  • a method for producing an improved food material comprising the step of blending the powdery fat composition for preventing water separation according to any one of [1] to [9] with a food material.
  • a water separation preventing agent comprising the powder oil composition for preventing water separation according to any one of [1] to [9] as an active ingredient.
  • the present invention by mixing a powdery fat composition for water separation prevention satisfying a specific condition in a food material, water separation from the food material is prevented, and the original quality of food material, fresh texture, juicy sheath The freshness can be maintained, and as a result, moisture transfer to other food materials can be suppressed. Furthermore, by using the improved food material as described above, anyone can easily produce an improved food with water separation prevented. Moreover, since the powdered fat and oil composition for preventing water separation of the present invention is tasteless and odorless, there is little influence on the flavor inherent to the food material. In particular, when a vegetable is selected as a food material and a powdered fat composition for preventing water separation is applied, the sweetness of the vegetable can be obtained and the sweetness can be reduced.
  • the said powdery fat composition is foodstuff itself, since the addition amount can also be adjusted freely, it can contribute to the quality improvement of foodstuffs, or efficient production. And since the powdered fat and oil composition for preventing water separation of the present invention has a very fine particle size, it does not feel rough or oily even if it is eaten, and has little influence on the original texture of the food material. .
  • the “food material” is a raw material for producing food and is not particularly limited as long as water separation becomes a problem. Examples thereof include livestock meats, seafood, vegetables, fruits, noodles, rice, breads, seaweeds, and the like. Especially in this invention, livestock meat, seafood, vegetables, and fruits are preferable.
  • the state of the food material in the present invention is arbitrary, and may be, for example, a frozen state, a refrigerated state, or the like.
  • the “improved food material” is obtained by mixing the “powder oil composition” or “oil composition” defined below with respect to the food material defined above.
  • water separation refers to a phenomenon in which moisture exudes from a food material with a high water content.
  • the powdered fat composition for preventing water separation according to the present invention prevents water separation (for example, drip) from food materials, and as a result, prevents water migration to other food materials. Prevention can also be seen as an integral part, and depending on the viewpoint, it can also be said that the powder oil composition for preventing water separation is a powder oil composition for preventing moisture migration.
  • the “improved food” in the present invention is a food containing an improved food material as defined above or a water separation preventing agent described later (in addition, an improved food may be an improved food material itself).
  • the food is not particularly limited as long as the problem caused by water separation is eliminated or reduced.
  • a food containing a lot of water is preferable. Dim sums such as seafood, cream, meat buns, dumplings, spring rolls, and others, Tsukuda boiled, delicacy, rice balls, sandwiches.
  • processed meat products, salads, confectionery and breads are particularly preferable.
  • the state of the “improved food” in the present invention is arbitrary, and may be, for example, a frozen state, a refrigerated state, or the like.
  • the present invention relates to a powdered oil / fat composition for preventing water separation containing a powdered oil / fat composition satisfying the following condition (a) (hereinafter also simply referred to as “powdered oil / fat composition”).
  • the oil / fat composition for preventing water separation of the present invention contains, in addition to the powder / fat composition described above, optionally other components such as emulsifiers, fragrances, colorants, skim milk powder, whole milk powder, cocoa powder, sugar, dextrin and the like. You may go out.
  • the content of the powder fat composition for satisfying the above condition (a) in the water separation prevention powder oil composition is, for example, 50 mass% or more when the total weight of the water separation prevention powder oil composition is 100 mass%.
  • the lower limit is preferably 60% by mass or more, more preferably 70% by mass or more, and still more preferably 80% by mass or more. For example, 100% by mass or less, preferably 99% by mass or less, more preferably 95% by mass.
  • 100 mass% of the powdered oil / fat composition for preventing water separation may be a powdered oil / fat composition satisfying the condition (a).
  • the said powder fat composition can be used 1 type or 2 or more types, Preferably it is 1 type or 2 types, More preferably, 1 type is used.
  • the powdered oil / fat composition of the present invention contains an oil / fat component.
  • the fat component contains at least XXX type triglyceride, and optionally other triglycerides.
  • the fat component includes ⁇ -type fat.
  • the ⁇ -type fats and oils are fats and oils composed only of ⁇ -type crystals, which is one of crystal polymorphs of fats and oils.
  • Other crystalline polymorphic fats and oils include ⁇ ′ type fats and oils and ⁇ type fats and oils, and ⁇ ′ type fats and oils are fats and oils composed only of ⁇ ′ type crystals that are one of the polymorphic forms of fats and oils.
  • ⁇ -type fats and oils are fats and oils composed only of ⁇ -type crystals, which is one of crystal polymorphs of fats and oils. Some fats and oils crystals have the same composition but have different sublattice structures (crystal structures) and are called crystal polymorphs. Typically, there are a hexagonal type, an orthorhombic vertical type, and a triclinic parallel type, which are called ⁇ type, ⁇ ′ type, and ⁇ type, respectively. In addition, the melting points of each polymorph increase in the order of ⁇ , ⁇ ′, ⁇ , and the melting point of each polymorph varies depending on the type of fatty acid residue X having carbon number x.
  • Table 1 was prepared based on Nissim Garti et al., “Crystallization and Polymorphism of Fats and Fatty Acids”, Marcel Dekker Inc., 1988, pp. 32-33. In preparing Table 1, the melting point temperature (° C.) was rounded to the first decimal place. Further, if the composition of the oil and fat and the melting point of each polymorph are known, it can be detected whether or not ⁇ -type oil or fat is present in the oil or fat.
  • d is a lattice constant
  • is a diffraction (incident) angle
  • is an X-ray wavelength
  • the crystal polymorphism of the above fats and oils can also be predicted by a differential scanning calorimetry (DSC method).
  • DSC method differential scanning calorimetry
  • the prediction of ⁇ -type fats and oils is based on a DSC curve obtained by heating up to 100 ° C. at a rate of temperature increase of 10 ° C./min with a differential scanning calorimeter (product number, BSC 6220, manufactured by SII Nano Technology Co., Ltd.). This is done by predicting the crystal structure of the oil.
  • the fat and oil component only needs to contain ⁇ -type fat or oil, or contains ⁇ -type fat and oil as a main component (greater than 50% by mass).
  • the fat and oil component is substantially from ⁇ -type fat and oil.
  • the oil and fat component is composed of ⁇ -type oil and fat, and in a particularly preferred embodiment, the oil and fat component is composed only of ⁇ -type oil and fat.
  • the case where all of the oil and fat components are ⁇ -type oils and fats is a case where ⁇ -type oils and / or ⁇ ′-type oils and fats are not detected by differential scanning calorimetry.
  • the above fat component (or powdered fat composition containing the fat component) has a diffraction peak in the vicinity of 4.5 to 4.7 mm, preferably in the vicinity of 4.6 mm in the X-ray diffraction measurement.
  • Table 1 there is no X-ray diffraction peak of the short face spacing of the ⁇ -type fat and / or ⁇ ′-type fat and oil, in particular, there is no diffraction peak in the vicinity of 4.2 mm. It can be judged that all are ⁇ -type oils and fats.
  • it is preferable that all the fat components are ⁇ -type fats and oils, but other ⁇ -type fats and ⁇ ′-type fats and oils may be contained.
  • the fat component in the present invention includes “ ⁇ -type fat” and an index of the relative amount of ⁇ -type fat with respect to ⁇ -type fat and ⁇ -type fat is the ⁇ -type characteristic peak among the X-ray diffraction peaks.
  • Intensity ratio between [alpha] -type characteristic peak and [[beta] -type characteristic peak intensity / [[alpha] -type characteristic peak intensity + [beta] -type characteristic peak intensity)] (hereinafter also referred to as peak intensity ratio). ).
  • it is preferable that all of the oil and fat components are ⁇ -type oils and fats (that is, peak intensity ratio 1).
  • the lower limit value of the peak intensity ratio is, for example, 0.4 or more, preferably 0.
  • the ⁇ -type oil can be regarded as having a main component of more than 50% by mass.
  • the upper limit of the peak intensity ratio is preferably 1, but 0.99 or less, 0.98 or less, 0.95 or less, 0.93 or less, 0.90 or less, 0.85 or less, 0.80 or less Etc.
  • the peak intensity ratio may be any one or any combination of the above lower limit value and upper limit value.
  • the oil and fat component of the present invention contains one or more XXX type triglycerides having a fatty acid residue X having x carbon atoms at the 1st to 3rd positions of glycerin.
  • the XXX type triglyceride is a triglyceride having a fatty acid residue X having x carbon atoms at the 1st to 3rd positions of glycerin, and each fatty acid residue X is the same as each other.
  • the carbon number x is an integer selected from 10 to 22, preferably an integer selected from 12 to 22, more preferably an integer selected from 14 to 20, and still more preferably selected from 16 to 18 Is an integer.
  • the fatty acid residue X may be a saturated or unsaturated fatty acid residue.
  • Specific examples of the fatty acid residue X include residues such as capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid, and behenic acid, but are not limited thereto. More preferred as fatty acids are lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid and behenic acid, more preferred are myristic acid, palmitic acid, stearic acid and arachidic acid, and even more preferred is palmitic acid. Acids and stearic acid.
  • the content of the XXX type triglyceride is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, and still more preferably 80% by mass when the total mass of the fat and oil component is 100% by mass.
  • the lower limit is, for example, 100% by mass or less, preferably 99% by mass or less, and more preferably 95% by mass or less.
  • XXX type triglycerides can be used singly or in combination of two or more, preferably one or two, more preferably one. When there are two or more types of XXX type triglycerides, the total value is the content of XXX type triglycerides.
  • the oil and fat component of the present invention may contain other triglycerides other than the XXX type triglyceride as long as the effects of the present invention are not impaired.
  • the other triglycerides may be a plurality of types of triglycerides, and may be synthetic fats and oils or natural fats and oils. Examples of synthetic fats and oils include glyceryl tricaprylate. Examples of natural fats and oils include cocoa butter, sunflower oil, rapeseed oil, soybean oil, and cottonseed oil.
  • the total triglyceride in the oil and fat component of the present invention is 100% by mass, there is no problem even if other triglycerides are contained in an amount of 1% by mass or more, for example, about 5 to 50% by mass.
  • the content of other triglycerides is, for example, 0 to 30% by mass, preferably 0 to 18% by mass, more preferably 0 to 15% by mass, and further preferably 0 to 8% by mass.
  • the powdered fat composition of the present invention may optionally contain other components such as emulsifiers, fragrances, coloring agents, skim milk powder, whole milk powder, cocoa powder, sugar, dextrin, etc., in addition to the above oil and fat components such as triglycerides. Good.
  • the amount of these other components may be any amount as long as the effects of the present invention are not impaired. For example, when the total mass of the powdered oil and fat composition is 100% by mass, 0 to 70% by mass, preferably Is 0 to 65% by mass, more preferably 0 to 30% by mass.
  • 90% by mass or more of the other components are preferably a powder having an average particle size of 1000 ⁇ m or less, and more preferably a powder having an average particle size of 500 ⁇ m or less.
  • the average particle diameter here is a value (d50) measured by a laser diffraction scattering method (ISO133201 and ISO9276-1).
  • the preferred powdered fat composition of the present invention consists essentially of the above fat component, and the fat component preferably consists essentially of triglyceride.
  • substantially means that the component other than the fat component contained in the fat composition or the component other than the triglyceride contained in the fat component is 100% by mass of the powdered fat composition or fat component, For example, it means 0 to 15% by mass, preferably 0 to 10% by mass, more preferably 0 to 5% by mass.
  • the powdery fat composition of the present invention is a powdery solid at ordinary temperature (20 ° C.).
  • Loose bulk density of the powder fat and oil composition of the present invention for example, be comprised of substantially only the oil component, 0.05 ⁇ 0.6g / cm 3, preferably 0.1 ⁇ 0.5g / cm 3, More preferably, it is 0.1 to 0.4 g / cm 3 or 0.15 to 0.4 g / cm 3 , and further preferably 0.2 to 0.3 g / cm 3 .
  • the “loosened bulk density” is a packing density in a state where the powder is naturally dropped.
  • the loose bulk density (g / cm 3 ) is measured by, for example, dropping an appropriate amount of the powdered fat composition from about 2 cm above the upper opening end of the graduated cylinder into a graduated cylinder with an inner diameter of 15 mm ⁇ 25 mL, It can be determined by measuring the filled mass (g) and reading the volume (mL), and calculating the mass (g) of the powdered oil / fat composition per mL.
  • the loose bulk density can also be calculated from the bulk specific gravity measured based on JIS K-6720 (or ISO 1060-1 and 2) using a bulk density measuring instrument of Kuramochi Scientific Instruments.
  • the loose bulk density can also be measured by the following method.
  • the loose bulk density (g / cm 3 ) can be measured with a powder tester (model PT-X) manufactured by Hosokawa Micron Corporation. Specifically, the sample is charged in a powder tester, the upper chute charged with the sample is vibrated, and the sample is dropped into the lower measuring cup by natural fall. The sample raised from the measuring cup is scraped off, the mass (Ag) of the sample corresponding to the internal volume (100 cm 3 ) of the receiver is weighed, and the loose bulk density is obtained from the following equation.
  • Loose bulk density (g / cm 3 ) A (g) / 100 (cm 3 )
  • an appropriate amount of the powdered fat composition is dropped into a measuring cylinder having an inner diameter of 15 mm ⁇ 25 mL from about 2 cm above the upper opening end of the measuring cylinder, and is filled loosely, and measurement of the filled mass (g) and capacity (mL ) And calculating the mass (g) of the powdered oil / fat composition per mL.
  • the powdered fat composition of the present invention has a plate-like form, and is, for example, 0.5 to 200 ⁇ m, preferably 1 to 100 ⁇ m, more preferably 1 to 60 ⁇ m, and still more preferably 1 to It has an average particle size (effective diameter) of 30 ⁇ m, even more preferably 20 ⁇ m or less, even more preferably 1 to 20 ⁇ m.
  • the average particle diameter (effective diameter) is a value (d50) measured by a laser diffraction scattering method (ISO133201, ISO9276-1) with a particle size distribution measuring device (for example, Microtrac MT3300ExII manufactured by Nikkiso Co., Ltd.).
  • the effective diameter means the particle diameter of the spherical shape when the actually measured diffraction pattern of the crystal to be measured matches the theoretical diffraction pattern obtained on the assumption that it is spherical.
  • the effective diameter is calculated by fitting the theoretical diffraction pattern obtained on the assumption of a sphere and the actual diffraction pattern, so even if the measurement target is a plate shape Even a spherical shape can be measured by the same principle.
  • the plate-like shape preferably has an aspect ratio of 1.1 or more, more preferably an aspect ratio of 1.2 or more, still more preferably 1.2 to 3.0, particularly preferably The aspect ratio is 1.3 to 2.5, particularly preferably 1.4 to 2.0.
  • the aspect ratio here is defined as the ratio of the length of the long side to the length of the short side of the particle figure surrounded by a rectangle circumscribing so as to minimize the area. Further, when the particles are spherical, the aspect ratio is smaller than 1.1. In the conventional method, in which oils with a high solid fat content such as extremely hardened oil are dissolved and sprayed directly, the particles of the powdered oil composition become spherical due to surface tension, and the aspect ratio is less than 1.1. Become.
  • the aspect ratio is measured, for example, by measuring the length in the major axis direction and the length in the minor axis direction of the arbitrarily selected particles by direct observation with an optical microscope, a scanning electron microscope, or the like. It can obtain
  • the aspect ratio (2) of the particles can be measured, for example, by the following methods (a) and (b).
  • this measuring method can be used when the particles are spherical.
  • B When the major axis or thickness of each particle cannot be measured from the electron micrograph of the particle. For example, when the particle has a flat shape or a plate-like shape, each particle appears in the electron micrograph. For the particles, the major axis can be measured, but the thickness is often not visible in the photograph and is difficult to measure directly from the photograph. In such a case, the particle is attached to the surface of a core material such as glass beads, an electron micrograph is taken, and the vertical length from the surface of the particle attached to the core material surface is defined as the particle thickness. Measure and use this value as thickness. This will be explained with reference to the schematic diagram of FIG. 13. A in FIG.
  • B is a particle for measuring an aspect ratio (2)
  • the length of the line segment ab (from the adhesion surface of the particles adhered to the core substance surface).
  • the average particle diameter (d50) measured based on the above-mentioned laser diffraction scattering method is used.
  • the aspect ratio (2) of the particles of the powdery fat composition of the present invention is preferably 2.5 or more, more preferably 2.5 to 100, still more preferably 3 to 50, even more. It is 3 to 20, particularly preferably 3 to 15.
  • the powdered oil and fat composition of the present invention is prepared by melting an oil and fat composition raw material containing one or more XXX type triglycerides having a fatty acid residue X having a carbon number of x at the 1st to 3rd positions of glycerin at a specific cooling temperature.
  • a powdery oil / fat composition can be obtained without taking special processing means such as mechanical pulverization by a pulverizer such as spray or mill.
  • step (a) preparing an oil and fat composition raw material containing the XXX type triglyceride, optionally heating the oil and fat composition raw material obtained in step (a) as step (b),
  • the oil and fat composition raw material in a molten state is obtained by dissolving the triglyceride contained in the raw material, and
  • the oil and fat composition raw material is cooled and solidified to contain ⁇ -type oil and fat, and the particle shape is plate-like Is obtained.
  • the powder oil composition can also be produced by applying known pulverization processing means such as a hammer mill and a cutter mill to the solid obtained after cooling.
  • the term “fine” refers to the case where the primary particles (smallest size crystals) are, for example, 20 ⁇ m or less, preferably 15 ⁇ m or less, more preferably 10 ⁇ m or less.
  • the manufacturing method of a powder oil-fat composition comprises the following steps: (A) a step of preparing an oil and fat composition raw material containing XXX type triglyceride, (B) The optional step of heating the fat composition raw material obtained in step (a) arbitrarily to obtain the molten fat composition raw material by dissolving the triglyceride contained in the fat composition raw material, (D) a step of cooling and solidifying the oil-and-fat composition raw material to obtain a powdered oil-and-fat composition containing ⁇ -type oil and fat and having a plate-like particle shape; It can manufacture by the method containing.
  • stimulating powder production as a process (c) for example, (c1) Seeding process, (c2) Tempering process, and / or (c3) A pre-cooling step may be included.
  • the powdered fat composition obtained in the step (d) may be obtained by the step (e) of obtaining a powdery fat composition by grinding the solid obtained after cooling in the step (d). Good.
  • the steps (a) to (e) will be described.
  • the oil and fat composition raw material containing XXX type triglyceride prepared in step (a) is one or more XXX type triglycerides having a fatty acid residue X of carbon number x at the 1st to 3rd positions of glycerin. It is manufactured based on the manufacturing method of fats and oils, such as normal XXX type triglyceride containing, or can be easily obtained from the market.
  • the XXX-type triglyceride specified by the carbon number x and the fatty acid residue X is the same as that of the finally obtained fat component except for the crystal polymorph.
  • the raw material may contain ⁇ -type fats and oils, for example, the ⁇ -type fats and oils may contain 0.1% by mass or less, 0.05% by mass or less, or 0.01% by mass or less. .
  • the raw material may be a raw material in a molten state.
  • the fact that ⁇ -type fats and oils are substantially not included is not limited to XXX type triglycerides, but also means that substantially all of the fat and oil components are not ⁇ -type fats and oils.
  • Presence of the type fat / oil can be confirmed by confirming the diffraction peak due to the ⁇ type fat / oil by the above-mentioned X-ray diffraction measurement, the ⁇ type fat / oil by the differential scanning calorimetry, and the like.
  • the amount of ⁇ -type oil / fat in the case of “substantially free of ⁇ -type oil / fat” is the intensity ratio between the characteristic peak of ⁇ -type and the characteristic peak of ⁇ -type among the X-ray diffraction peaks [characteristic of ⁇ -type It can be assumed from the following: intensity of target peak / (intensity of characteristic peak of ⁇ type + intensity of characteristic peak of ⁇ type)] (peak intensity ratio)
  • the said peak intensity ratio of the said fat-and-oil composition raw material is 0.2 or less, for example, Preferably, it is 0.15 or less, More preferably, it is 0.10 or less.
  • the oil and fat composition raw material may contain one or more XXX triglycerides as described above, preferably one or two, more preferably one.
  • the XXX type triglyceride can be produced by direct synthesis using a fatty acid or a fatty acid derivative and glycerin.
  • a method of directly synthesizing XXX type triglyceride (i) a method of directly esterifying a fatty acid having X carbon atoms and glycerin (direct ester synthesis), (ii) a carboxyl group of fatty acid X having x carbon number is an alkoxyl group
  • the method (acid halide synthesis
  • XXX type triglycerides can be produced by any of the above-mentioned methods (i) to (iii), but from the viewpoint of ease of production, (i) direct ester synthesis or (ii) transesterification synthesis using fatty acid alkyl is Preferably, (i) direct ester synthesis is more preferred.
  • reaction temperature in the (i) direct ester synthesis of the XXX type triglyceride may be a temperature at which the water produced by the esterification reaction can be removed from the system, and is preferably 120 ° C. to 300 ° C., for example, 150 ° C. to 270 ° C. More preferably, 180 ° C. to 250 ° C. is even more preferable. By carrying out the reaction at 180 to 250 ° C., XXX type triglyceride can be produced particularly efficiently.
  • a catalyst for promoting the esterification reaction may be used.
  • the catalyst include an acid catalyst and an alkaline earth metal alkoxide.
  • the amount of the catalyst used is preferably about 0.001 to 1% by mass relative to the total mass of the reaction raw materials.
  • the catalyst and raw material unreacted substances are removed by performing known purification treatments such as washing with water, alkaline deoxidation and / or vacuum deoxidation, and adsorption treatment. can do.
  • the obtained reaction product can be further purified by performing decolorization / deodorization treatment.
  • the amount of the XXX type triglyceride contained in the oil and fat composition raw material is, for example, 100 to 50% by mass, preferably 95 to 55% by mass, when the total mass of all triglycerides contained in the raw material is 100% by mass. More preferably, it is 90 to 60% by mass. Even more preferably, it is 85 to 65% by mass.
  • triglycerides As the other triglyceride serving as the raw material for the oil and fat composition containing XXX type triglyceride, various triglycerides may be included in addition to the above XXX type triglyceride, as long as the effects of the present invention are not impaired.
  • other triglycerides for example, an X2Y type triglyceride in which one fatty acid residue X of the XXX type triglyceride is substituted with a fatty acid residue Y, and two fatty acid residues X in the XXX type triglyceride are substituted with a fatty acid residue Y.
  • the amount of the other triglycerides is, for example, 0 to 100% by mass, preferably 0 to 70% by mass, more preferably 1 to 40% by mass, when the total mass of the XXX type triglyceride is 100% by mass.
  • a natural triglyceride composition obtained by hydrogenation, transesterification or fractionation may be used as the oil and fat composition raw material of the present invention.
  • naturally occurring triglyceride compositions include rapeseed oil, soybean oil, sunflower oil, high oleic sunflower oil, safflower oil, palm stearin, and mixtures thereof.
  • hardened oils, partially hardened oils and extremely hardened oils of these naturally derived triglyceride compositions More preferred are hard palm stearin, high oleic sunflower oil extremely hardened oil, rapeseed extremely hardened oil, and soybean extremely hardened oil.
  • oil and fat composition raw material of the present invention a commercially available triglyceride composition or synthetic oil and fat can be mentioned.
  • a triglyceride composition hard palm stearin (manufactured by Nisshin Oillio Group Co., Ltd.), rapeseed extremely hardened oil (manufactured by Yokoseki Yushi Kogyo Co., Ltd.), soybean super hardened oil (manufactured by Yokoseki Yushi Kogyo Co., Ltd.) can be mentioned. it can.
  • Synthetic fats and oils include tripalmitin (manufactured by Tokyo Chemical Industry Co., Ltd.), tristearin (manufactured by Sigma Aldrich), tristearin (manufactured by Tokyo Chemical Industry Co., Ltd.), triarachidin (manufactured by Tokyo Chemical Industry Co., Ltd.) and tribehenine (manufactured by Tokyo Chemical Industry Co., Ltd.). Manufactured by Kogyo Co., Ltd.).
  • palm extremely hardened oil has a low content of XXX type triglyceride, and therefore can be used as a dilute component of triglyceride.
  • the oil and fat composition raw material may optionally contain other components such as a partial glyceride, a fatty acid, an antioxidant, an emulsifier, and a solvent such as water.
  • the amount of these other components may be any amount as long as the effects of the present invention are not impaired. For example, when the total mass of the XXX triglyceride is 100% by mass, 0 to 5% by mass, preferably It is 0-2% by mass, more preferably 0-1% by mass.
  • the said fat-and-oil composition raw material contains two or more components
  • a paddle mixer, an adihomo mixer, a disper mixer, or the like can be used. You may mix the said heating under a heating as needed.
  • the heating is preferably at the same level as the heating temperature in the step (b) described later, for example, 50 to 120 ° C., preferably 60 to 100 ° C., more preferably 70 to 90 ° C., more preferably 80 ° C. Is called.
  • the heating of the oil / fat composition raw material is performed at a temperature equal to or higher than the melting point of the triglyceride contained in the oil / fat composition raw material, particularly at a temperature at which the XXX type triglyceride can be melted, for example, 70 to 200 ° C., preferably 75 to 150 ° C. More preferably, the temperature is 80 to 100 ° C.
  • the heating is suitably continued, for example, for 0.1 to 3 hours, preferably 0.3 to 2 hours, more preferably 0.5 to 1 hour.
  • Step D Step of cooling the molten fat composition to obtain a powdered fat composition
  • the molten fat composition raw material prepared in the above step (a) or (b) is further cooled and solidified to form ⁇ -type A powdery fat composition containing fats and oils and having a plate-like particle shape is formed.
  • the upper limit value of the cooling temperature is obtained by using the molten fat composition raw material as a ⁇ -type fat of the fat component contained in the fat composition raw material. It is necessary to keep the temperature lower than the melting point of.
  • the melting point of ⁇ type fat is: Since it is 74 ° C. (Table 1), it is 1-30 ° C. lower than the melting point (ie, 44-73 ° C.), preferably 1-20 ° C. lower than the melting point (ie, 54-73 ° C.), more preferably 1-15 ° C. below the melting point (ie 59-73 ° C.), particularly preferably 1 ° C., 2 ° C., 3 ° C., 4 ° C., 5 ° C., 6 ° C., 7 ° C., 8 ° C., 9 ° C.
  • Cooling temperature (° C.) Carbon number ⁇ 6.6 ⁇ 68 (In the formula, carbon number x is carbon number x of XXX type triglyceride contained in the oil and fat composition raw material)
  • the cooling temperature is set to ⁇ -type fats other than ⁇ -type fats and ⁇ ′-type fats and oils other than ⁇ -type fats. This is because it is necessary to set a temperature at which crystallization does not occur.
  • the cooling temperature mainly depends on the molecular size of the XXX type triglyceride, it can be understood that there is a certain correlation between the carbon number x and the lower limit of the optimum cooling temperature.
  • the XXX type triglyceride contained in the oil and fat composition raw material is XXX type triglyceride having 3 stearic acid residues having 18 carbon atoms
  • the lower limit of the cooling temperature is 50.8 ° C. or more. Therefore, in the case of the XXX type triglyceride having 3 stearic acid residues having 18 carbon atoms, the temperature for “cooling and solidifying the molten oil composition raw material” is more preferably 50.8 ° C.
  • the lower limit can be determined according to the cooling temperature with the smaller carbon number x.
  • the XXX type triglyceride contained in the oil and fat composition raw material is a mixture of XXX type triglyceride having 3 palmitic acid residues having 16 carbon atoms and XXX type triglyceride having 3 stearic acid residues having 18 carbon atoms.
  • the lower limit of the cooling temperature is 37.6 ° C. or higher in accordance with the smaller carbon number of 16.
  • the lower limit value of the cooling temperature is suitably a temperature equal to or higher than the melting point of the ⁇ -type oil or fat corresponding to the ⁇ -type oil or fat of the oil or fat composition raw material containing XXX type triglyceride.
  • the XXX-type triglyceride contained in the oil-and-fat composition raw material is a XXX-type triglyceride having 3 stearic acid residues having 18 carbon atoms
  • the temperature for “cooling and solidifying the molten oil and fat composition raw material” in this case is preferably 55 ° C. or more and 72 ° C. or less.
  • the cooling of the raw material for the fat and oil composition in the molten state is, for example, when x is 10 to 12, the final temperature is preferably ⁇ 2 to 46 ° C., more preferably 12 to 44 ° C., and still more preferably. It is performed by cooling to a temperature of 14 to 42 ° C.
  • the final temperature in cooling is preferably 24 to 56 ° C., more preferably 32 to 54 ° C., still more preferably 40 to 52 ° C., and when x is 15 or 16, Preferably it is 36 to 66 ° C., more preferably 44 to 64 ° C., further preferably 52 to 62 ° C., and when x is 17 or 18, it is preferably 50 to 72 ° C., more preferably 54 to 70 ° C. Preferably, it is 58 to 68 ° C. When x is 19 or 20, it is preferably 62 to 80 ° C, more preferably 66 to 78 ° C, still more preferably 70 to 77 ° C, and when x is 21 or 22.
  • At the final temperature for example, preferably 2 hours or more, more preferably 4 hours or more, still more preferably 6 hours or more, preferably 2 days or less, more preferably 24 hours or less, still more preferably 12 hours or less, It is appropriate to stand still.
  • step (a) or (b) and step (d) is after step (a) or (b) in step (a) or (b) and in step (d). It means to include the previous step (d).
  • the seeding method (c1) and the tempering method (c2) are carried out before the cooling to the final temperature in order to make the oil and fat composition raw material in a molten state more reliable in the production of the oil and fat composition of the present invention. And a method for accelerating the production of powder for treating a raw material of an oil and fat composition in a molten state.
  • the seeding method (c1) is a method in which a small amount of a component that becomes a powder core (seed) is added at the time of cooling the oil and fat composition raw material in a molten state to promote powdering.
  • the XXX type triglyceride having the same carbon number as that of the XXX type triglyceride in the fat and oil composition raw material is preferably 80% by mass or more to the fat and oil composition raw material in the molten state obtained in the step (b). More preferably, an oil and fat powder containing 90% by mass or more is prepared as a core (seed) component.
  • the temperature of the fat composition raw material reaches, for example, the final cooling temperature ⁇ 0 to + 10 ° C., preferably +5 to + 10 ° C.
  • the tempering method (c2) is a temperature lower than the cooling temperature in the step (d), for example, 5 to 20 ° C., before cooling at the final cooling temperature in the cooling of the fat and oil composition raw material in a molten state.
  • the pulverization of the oil and fat composition is promoted by cooling to a low temperature, preferably 7 to 15 ° C., more preferably about 10 ° C., preferably for 10 to 120 minutes, more preferably about 30 to 90 minutes. It is a method to do.
  • the preliminary cooling method (c3) includes the XXX type triglyceride before the molten oil composition raw material obtained in the step (a) or (b) is cooled in the step (d).
  • a method of once cooling at a temperature between the temperature at which the oil / fat composition raw material is prepared and the cooling temperature at the time of cooling the oil / fat composition raw material in other words, from the molten state temperature in the step (a) or (b) Is preliminarily cooled at a temperature higher than the cooling temperature of step (d).
  • C3 Subsequent to the pre-cooling method, cooling is performed at the cooling temperature at the time of cooling the fat composition raw material in the step (d).
  • the temperature higher than the cooling temperature of step (d) is, for example, a temperature 2 to 40 ° C. higher than the cooling temperature of step (d), preferably a temperature higher by 3 to 30 ° C., more preferably a temperature higher by 4 to 30 ° C., More preferably, the temperature may be as high as 5 to 10 ° C.
  • the lower the temperature for the preliminary cooling the shorter the main cooling time at the cooling temperature in the step (d). That is, unlike the seeding method or the tempering method, the pre-cooling method is a method that can promote the pulverization of the oil / fat composition by simply lowering the cooling temperature stepwise, and has a great advantage in industrial production.
  • Step of obtaining a powdered fat composition by pulverizing a solid matter is more specifically a solid matter obtained by cooling in the step (d). It may be performed by the process (e) which grind
  • the fat and oil composition that has become a solid having voids can be pulverized by applying a light impact, and the solid is easily disintegrated into a powder form.
  • a means for applying a light impact is not particularly specified, but a method of lightly applying vibration (impact) and pulverizing (raising) by shaking, sieving, etc. is simple and preferable.
  • the solid material may be pulverized by a known pulverization means. Examples of such pulverization means include a hammer mill and a cutter mill.
  • the powdered fat composition for preventing water separation of the present invention is preferably contained in an amount of 0.1 to 10 parts by mass with respect to 100 parts by mass of the food material. More preferably, it is 0.2 to 8% by mass, and still more preferably 0.3 to 5% by mass. If the powdered fat / oil composition for preventing water separation of the present invention is contained in an amount of 0.1 part by mass or more with respect to 100 parts by mass of the food material, the desired water separation preventing effect (or water transfer preventing effect) of the present invention can be obtained.
  • the powdered fat composition for preventing water separation may be melted by heat in the production process of the food, the “oil composition for preventing water separation” in the molten state instead of the powdered oil composition for preventing water separation. It is also possible to add.
  • the content of the oil separation composition for preventing water separation is the same as that defined in the powder oil composition for preventing water separation.
  • the improved food material of the present invention can be produced by having a step of blending the powdered fat composition for preventing water separation of the present invention with a food material.
  • the “formulation” may be the mixture of the powdered fat composition for preventing water separation of the present invention and the food material to adhere the powdered fat composition to the surface of the food material, or the water separation of the present invention.
  • the powdery fat composition for prevention may be directly kneaded into the food material, and is not limited by these methods.
  • the amount of use of the water / oil preventing powder / fat composition of the present invention for food materials, the fact that the oil / fat composition for preventing water separation in the molten state can be blended in place of the powder / fat composition for preventing water separation are as described above. As defined.
  • the improved food of the present invention can be produced by containing the above-described improved food material and the water separation inhibitor described later as raw materials.
  • “to contain” means that the improved food material of the present invention and another food material may be combined to form one improved food, or the improved food material of the present invention is directly contained in another food material. They may be combined into one piece, and are not limited by these methods.
  • the improved food may be the improved food material itself.
  • the amount of use of the water / oil preventing powder / fat composition of the present invention for food materials, the fact that the oil / fat composition for preventing water separation in the molten state can be blended in place of the powder / fat composition for preventing water separation are as described above. As defined.
  • the powdered fat composition for preventing water separation used in the present invention prevents water separation from the food material, maintains the original quality of the food material, fresh texture, juiciness and freshness, As a result, since water transfer to other food materials can be suppressed, the present invention provides a food material water separation preventive agent (moisture transfer preventive agent) comprising the above-mentioned powder oil and fat composition for water separation prevention as an active ingredient. Also related. As shown below, by using the water separation preventive agent of the present invention in the production process of food, while preventing water separation from the food, the original quality of food, fresh texture, juiciness and freshness are retained.
  • the water separation inhibitor (or water migration inhibitor) of the present invention contains the above-described powder oil composition for preventing water separation as an active ingredient.
  • the water separation preventive agent of the present invention preferably contains 60% by mass or more, more preferably 80% by mass or more, and still more preferably 100% by mass or more of the above-mentioned powder oil / fat composition for water separation prevention.
  • the water separation preventing agent (or water migration preventing agent) of the present invention only needs to contain the powder oil composition for preventing water separation described above as an active ingredient, and does not impair the effects of the present invention.
  • the preferred water separation preventing agent (or water migration preventing agent) of the present invention consists essentially of the powder oil composition for water separation prevention.
  • “substantially” means that the components other than the powdered oil and fat composition contained in the water separation preventing agent are preferably 0 to 15% by mass, and more preferably 0% when the water separation preventing agent is 100% by mass. It means -10% by mass, more preferably 0-5% by mass.
  • the loose bulk density (g / cm 3 ) of the powdered fat composition obtained in the examples and the like is measured in a measuring cylinder having an inner diameter of 15 mm ⁇ 25 mL from about 2 cm above the upper opening end of the measuring cylinder.
  • the composition was dropped and loosely filled, the filled mass (g) was measured and the capacity (mL) was read, and the mass (g) of the powdered oil / fat composition per mL was calculated.
  • ⁇ Crystal (micrograph) The crystals of the powdered oil / fat composition obtained with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation) were photographed. The obtained micrographs are shown in FIG. 4 (Production Example 7) and FIG.
  • Aspect ratio (2) Particle aspect ratio (2) of powdered oil and fat B (manufactured by Riken Vitamin Co., Ltd .: trade name “Spray Fat NR100”) Most of the powdered fats and oils are spherical, and the diameter and thickness of each particle can be directly measured from an electron micrograph of the particle. Therefore, the 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation) ) Measure the major axis and thickness (vertical and horizontal) of each particle in the photograph taken in step), determine the aspect ratio (2) for each particle, and determine the aspect ratio of a total of 20 particles. The average value of (2) was defined as the aspect ratio (2) of the particles.
  • FIG. 14 is one of the electron micrographs (1500 times) used for the measurement of the particle thickness of powder oil composition A described later. In this photograph, the portions (two places) indicated by straight lines in the photograph.
  • the measured average particle diameter is the value of d50.
  • Powdered oil / fat composition A (powdered oil / fat composition for preventing water separation) 25 g of triglyceride having a stearic acid residue (carbon number 18) at the 1st to 3rd positions (XXX type: 79.1% by mass, rapeseed extremely hardened oil, manufactured by Yokoseki Oil & Fat Co., Ltd.) at 80 ° C. for 0.5 hour It was maintained and completely melted, cooled in a thermostatic bath at 60 ° C. for 12 hours to form a solid having voids with increased volume, and after crystallization was completed, it was cooled to a room temperature (25 ° C.) state.
  • XXX type 79.1% by mass, rapeseed extremely hardened oil, manufactured by Yokoseki Oil & Fat Co., Ltd.
  • the obtained solid is mechanically pulverized to obtain a powdery oil composition A (loose bulk density: 0.2 g / cm 3 , particle aspect ratio 1.6, particle aspect ratio (2 ): 4.6, average particle size 8.0 ⁇ m, X-ray diffraction measurement diffraction peak: 4.6 4, peak intensity ratio: 0.89).
  • a powdery oil composition A loose bulk density: 0.2 g / cm 3 , particle aspect ratio 1.6, particle aspect ratio (2 ): 4.6, average particle size 8.0 ⁇ m, X-ray diffraction measurement diffraction peak: 4.6 4, peak intensity ratio: 0.89.
  • VE-8800 manufactured by Keyence Corporation
  • the photomicrograph of this powdery fat composition A is shown in FIG. 15 (100 times) and FIG. 16 (300 times). In the following tests, this powdery fat composition A was used.
  • Powdered fats and oils B As the powdered fats and oils B, commercially available powdered fats and oils (manufactured by Riken Vitamin Co., Ltd .: Spray Fat NR100) were used.
  • This powdered fat / oil B is a bead-shaped spherical powder, which is easily dispersed in water in which the fat / oil is trapped, has a loose bulk density of 0.5 g / cm 3 , a particle aspect ratio of 1.1, and a particle aspect ratio.
  • the ratio (2) was 1.1, and the average particle size was 86 ⁇ m.
  • Example 1 Effect of preventing water separation upon thawing ⁇ Production of frozen pork>
  • the frozen pork (improved food material) of Example 1 and the frozen pork (food material) of Comparative Examples 1 and 2 were produced. More specifically, six pieces of loin pork cut out so as to be 30 g per piece were prepared, and the powdered fat composition (Example 1) A or the powdered fat B (Comparative Example 1) was set to 0. 3 g was attached (corresponding to 1 part by mass with respect to 100 parts by weight of pork), and the oils and fats were not attached to the remaining two pieces (Comparative Example 2), and were frozen overnight in a commercial freezer at ⁇ 20 ° C. .
  • Table 3 shows numerical values (water seepage area ratio) comparing water seepage (size of water stain on color drawing paper) shown by frozen pork.
  • the water seepage was calculated using the image analysis software “ImageJ”, and the measurement of the water seepage area ratio was calculated using the method described above.
  • the numerical value of Table 3 indicates that the greater the amount, the greater the amount of water seepage.
  • Example 2 Effect of preventing water separation by osmotic pressure ⁇ Manufacture of salad>
  • the salad of Example 2 improved food
  • the salad of Comparative Example 3 food
  • 80 g of commercially available cup salad is coated with 0.8 g of the powdered fat / oil composition A, and then added with 10 g of French dressing and mixed (vinyl during mixing) Use bags). This was designated Example 2.
  • Example 3 80 g of the same commercially available cup salad (manufactured by Salad Farm SFK) was added and mixed with 10 g of French dressing without applying the powdered oil and fat composition A (using a plastic bag at the time of mixing). This was designated as Comparative Example 3.
  • the salads of Example 2 and Comparative Example 3 after mixing the dressings were allowed to stand at room temperature (20 ° C.) for 4 hours. Moreover, the state of 4 hours after mixing a dressing was shown in FIG.
  • the texture and taste were evaluated using the salad obtained above.
  • Four expert panelists ate the salad and evaluated the texture and taste of the obtained raw vegetables according to the following criteria.
  • the evaluation results are shown in Table 4. ⁇ Evaluation of crispness> ⁇ : The fresh vegetables were strongly crispy. (Triangle
  • Example 3 Water separation prevention effect and water migration prevention effect during baking ⁇ Manufacture of apple pie> Apple pie (improved food) of Example 3 and apple pie (food) of Comparative Example 4 were produced according to the formulation shown in Table 5 below. More specifically, the apple was peeled and cut into a width of about 5 mm to make a bite size. I moved this to a pan, put sugar in it and boiled it over medium heat. When the water was gone, the heat was removed and cinnamon sugar was mixed. A powdered fat composition A (Example 3) and a non-coated (Comparative Example 4) powder oil and fat composition A were applied to 100 parts by mass of the apple pleasing (filling) thus obtained, and Prepared.
  • FIG. 3 shows a cross-sectional view of the apple pie one day after baking divided into two.
  • the apple pie obtained above was evaluated for dough float (particularly the bottom) and texture. Usually, apple pie baked at the same time as filling with a lot of moisture, especially the bottom dough floats poorly (that is, the dough layer becomes clogged and the crispy texture is impaired). In addition, four professional panelists observed or ate the apple pie one day after baking, and evaluated the floating and texture of the obtained dough according to the following criteria. The evaluation results are shown in Table 5. ⁇ Evaluation of the fabric floating at the bottom> ⁇ : Dough floating at the bottom of the apple pie is good. ⁇ : Dough floating at the bottom of the apple pie is slightly good. X: The dough floating at the bottom of the apple pie is poor.
  • the apple pie of Example 3 is less water-released from the apple reserve and moisture transfer to the pie dough during baking, compared to the apple pie of Comparative Example 4, and The floating of the dough (especially the bottom) was improved. That is, it was confirmed that there were several layers of the fabric layer at the bottom. Therefore, it turned out that the powdered oil-fat composition A of this invention can prevent the water separation from a food raw material at the time of baking, and a water
  • the yield (% by mass) was measured from the difference between the mass of the frozen product and the mass of the thawed product, and the results are summarized in Tables 6-9.
  • the results of the natural thawing yield (mass%) and the range heating yield (mass%) for each type of frozen vegetables are shown in FIGS. 4 and 5, respectively.
  • the numerical values of Comparative Example 5, Examples 4, 5, and 6 are arranged in order from the left side.
  • the numerical values of Comparative Example 6, Examples 7, 8, and 9 are arranged in order from the left side.
  • the heating conditions for the microwave oven were 500 W / min for radish (raw), 500 W / 40 sec for paprika (raw), 500 W / min 20 sec (upper) for potato (raw) and 500 W / min. Steamed for 1 minute 30 seconds + 15 minutes (bottom), carrot (raw) is 500 W / 1 minute 10 seconds.
  • frozen radish and frozen paprika are naturally thawed and have a refreshing texture that retains moisture and have a sweet taste. There was a sweet taste.
  • the natural thawing of the frozen cucumber stick and the frozen cucumber thin had the same texture as that of the natural thawing of the frozen paprika.
  • Naturally thawed frozen carrots have a sweet texture with a raw texture, and those that have been cooked with a microwave oven have a mild texture and a good texture. All of the frozen potato meals that had been cooked in the range had a sharp texture, but the greater the amount of the powdered oil composition A of the present invention, the weaker the sharp feeling.
  • the naturally thawed frozen onion showed the same tendency as other vegetables, but the additive-free comparative example maintained a certain texture.
  • the powdered fat composition A of the present invention maintains a texture that keeps the cell wall strong and retains moisture, relaxes the taste of vegetables, and improves sweetness. Moreover, neither powderyness nor oiliness was felt so much in any frozen vegetables.
  • the powdery composition obtained by these production examples can also be used as a powder oil composition for preventing water separation, as in the previous examples.
  • (Production Example 1): x 16 25 g of a triglyceride (XXX type: 89.7% by mass, tripalmitin, manufactured by Tokyo Chemical Industry Co., Ltd.) having a palmitic acid residue (carbon number 16) at the 1st to 3rd positions is maintained at 80 ° C. for 0.5 hour. The mixture was completely melted and cooled in a constant temperature bath at 50 ° C.
  • a powdered oil composition which is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio: 2.0, average particle size: 119 ⁇ m, X-ray diffraction measurement) Diffraction peak: 4.6 ⁇ , peak intensity ratio: 0.90).
  • the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition that is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.3 g / cm 3 , aspect ratio 1.4, average particle size 99 ⁇ m, X-ray diffraction measurement diffraction peak : 4.6 ⁇ , peak intensity ratio: 0.88).
  • the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition that is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 87 ⁇ m, diffraction peak for X-ray diffraction measurement) : 4.6 mm, peak intensity ratio: 0.89).
  • the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition that is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 92 ⁇ m, X-ray diffraction measurement diffraction peak : 4.6 mm, peak intensity ratio: 0.89).
  • the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition that is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 30 ⁇ m, X-ray diffraction measurement diffraction peak : 4.6 ⁇ , peak intensity ratio: 0.93).
  • the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition which is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 31 ⁇ m, diffraction peak for X-ray diffraction measurement) : 4.6 ⁇ , peak intensity ratio: 0.88).
  • the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition that is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 1.6, average particle size 54 ⁇ m, X-ray diffraction measurement diffraction peak : 4.6 mm, peak intensity ratio: 0.89).
  • the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition which is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.3 g / cm 3 , aspect ratio 1.4, average particle size 60 ⁇ m, X-ray diffraction measurement diffraction peak : 4.6 ⁇ , peak intensity ratio: 0.91).
  • the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition which is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 1.6, average particle size 48 ⁇ m, X-ray diffraction measurement diffraction peak : 4.6 mm, peak intensity ratio: 0.89).
  • the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition which is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.3 g / cm 3 , aspect ratio 1.4, average particle size 63 ⁇ m, X-ray diffraction measurement diffraction peak : 4.6 ⁇ , peak intensity ratio: 0.78). Palm extremely hardened oil had a very low content of XXX type triglyceride and was used as a diluent component (hereinafter the same).
  • the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition which is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 36 ⁇ m, X-ray diffraction measurement diffraction peak : 4.6 ⁇ , peak intensity ratio: 0.88).
  • the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition which is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 1.6, average particle size 50 ⁇ m, X-ray diffraction measurement diffraction peak : 4.6 mm, peak intensity ratio: 0.90).
  • the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition which is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 1.6, average particle size 52 ⁇ m, X-ray diffraction measurement diffraction peak : 4.6 mm, peak intensity ratio: 0.89).
  • the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition that is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 1.6, average particle diameter 60 ⁇ m, X-ray diffraction measurement diffraction peak : 4.6 mm, peak intensity ratio: 0.89).
  • the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition which is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 42 ⁇ m, X-ray diffraction measurement diffraction peak : 4.6 ⁇ , peak intensity ratio: 0.92).
  • the shape of the particles of the powdered fat composition was a plate-like shape.
  • a powdered oil composition that is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 52 ⁇ m, diffraction peak for X-ray diffraction measurement) : 4.6 ⁇ , peak intensity ratio: 0.93).
  • the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
  • Powdered fat composition (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 1.6, average particle size 74 ⁇ m, X-ray diffraction measurement diffraction peak: 4.6 ⁇ , peak intensity ratio: 0.00) 90).
  • powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation)
  • the shape of the particles of the powdered fat composition was a plate-like shape.
  • Powdered fat composition (relaxed bulk density: 0.3 g / cm 3 , aspect ratio 1.4, average particle size 77 ⁇ m, X-ray diffraction measurement diffraction peak: 4.6 ⁇ , peak intensity ratio: 0.00) 88).
  • powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation)
  • the shape of the particles of the powdered fat composition was a plate-like shape.
  • Tables 10 and 11 summarize the results of the above production examples and production comparative examples.
  • the powdery oil-fat composition obtained by the following manufacture example can also be used as a powdered oil-fat composition for dry water like the said Example.
  • (Production Example 19): x 18 About 1000 g of triglyceride having a stearic acid residue (carbon number 18) at the 1st to 3rd positions (XXX type: 79.1% by mass, rapeseed extremely hardened oil, flakes, manufactured by Yokoseki Oil & Fat Co., Ltd.) at 80 ° C. Maintain for 12 hours to melt completely, cool in a 60 ° C constant temperature bath for 12 hours to form solids with voids with increased volume, complete crystallization, then cool to room temperature (25 ° C) state did.
  • the obtained solid was mechanically pulverized to obtain a powdery fat composition (relaxed bulk density: 0.2 g / cm 3 , particle aspect ratio: 1.4, particle aspect ratio (2): 3.7, average average).
  • the shape of the particles of the powdered fat composition was a plate shape.
  • the loose bulk density, aspect ratio, aspect ratio (2), average particle diameter, and X-ray diffraction were measured by the methods described above.
  • the obtained solid was mechanically pulverized to obtain a powdered fat composition (relaxed bulk density: 0.2 g / cm 3 , particle aspect ratio: 1.5, particle aspect ratio (2): 3.5, average particle size) Diameter: 7.4 ⁇ m, X-ray diffraction measurement diffraction peak: 4.6 ⁇ , peak intensity ratio: 0.89). From the diffraction peak of X-ray diffraction measurement and the peak intensity ratio, it was found that the oil / fat component of the obtained powdered oil / fat composition contains ⁇ -type oil / fat.
  • the shape of the particles of the powdered fat composition was a plate shape.
  • the loose bulk density, aspect ratio, aspect ratio (2), average particle diameter, and X-ray diffraction were measured by the methods described above.
  • the obtained solid was mechanically pulverized to obtain a powdered fat composition (relaxed bulk density: 0.2 g / cm 3 , particle aspect ratio: 1.4, particle aspect ratio (2): 7.2, average particle size) Diameter 14.4 ⁇ m, X-ray diffraction measurement diffraction peak: 4.6 ⁇ , peak intensity ratio: 0.90). From the diffraction peak of X-ray diffraction measurement and the peak intensity ratio, it was found that the oil / fat component of the obtained powdered oil / fat composition contains ⁇ -type oil / fat. When the powdery fat composition before pulverization was visually observed, it was a solid having voids with an increased volume.
  • FIG. 19 is a photograph of the appearance of the powdery fat composition before pulverization. Further, when the powdered oil / fat composition before pulverization was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), a large number of plate-shaped particles overlapped.
  • FIG. 20 is an electron micrograph (200 ⁇ ) of the powdery fat composition before pulverization. Further, when the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate shape.
  • FIG.21 and FIG.22 is an electron micrograph (1000 time) of a powdery fat composition. The loose bulk density, aspect ratio, aspect (2), average particle diameter, and X-ray diffraction were measured by the methods described above.

Abstract

The present invention addresses the issue of providing a powdered oil and fat composition for preventing water separation, that is capable of preventing water separation from a food ingredient, maintaining the original quality of the food ingredient, a fresh texture, juiciness, and freshness, and, as a result, inhibiting transfer of moisture to other food ingredients. The present invention is a powdered oil and fat composition for preventing water separation, containing a powdered oil and fat composition that fulfills condition (a). (a) A powdered oil and fat composition containing an oil and fat component including at least one type of XXX-type triglyceride having a Cx fatty acid residue X at glycerin positions 1–3. The carbon number x is an integer selected from 10–22. The oil and fat component includes a β-type oil and fat. The powdered oil and fat composition particles are plate shaped and the powdered oil and fat composition has a loose bulk density of 0.05–0.6 g/cm3.

Description

離水防止用粉末油脂組成物Powdered fat composition for preventing water separation
 本発明は、食品素材からの離水を防止し、食品素材本来の品質、新鮮な食感、ジューシーさや瑞々しさを保持し、その結果として他の食品素材への水分移行を抑制することができる離水防止用粉末油脂組成物、前記粉末油脂組成物を用いて製造した食品及び前記食品の製造方法、並びに、前記粉末油脂組成物を有効成分とする離水防止剤等に関する。
 本願は、2017年3月23日に、日本に出願された特願2017-56754号に基づき優先権を主張し、その内容をここに援用する。
The present invention prevents water separation from the food material, retains the original quality, fresh texture, juiciness and freshness of the food material, and as a result, can suppress moisture transfer to other food materials. The present invention relates to a powdered oil / fat composition for water separation prevention, a food produced using the powdered oil / fat composition, a method for producing the food, and a water separation preventing agent comprising the powdered oil / fat composition as an active ingredient.
This application claims priority based on Japanese Patent Application No. 2017-56754 filed in Japan on March 23, 2017, the contents of which are incorporated herein by reference.
 多くの食品素材は一定量の水分を保有しており、調理又は加工等の過程で離水を生じることがしばしばある。離水を生じると、食品素材が本来持っている食感や味覚、さらには外観等が損なわれることがある。例えば、冷凍した畜肉では、冷凍時に氷結晶が成長するので、解凍の際に畜肉から離水が生じて、畜肉本来の旨味等を損ねることがある。また、サラダ等の野菜にドレッシングをふりかけると、浸透圧によって野菜から水分が離水し、外へ浸み出してしまい、野菜の新鮮な食感、瑞々しさが失われることがある。さらに、アップルパイ等の果実のフィリングを含むパン・菓子類では、焼成時に、水分の多いフィリングから水分が離水し、生地へ移行してしまい、生地がふやけ、パリパリとした食感が失われ、商品価値が低下してしまうことがある。 Many food ingredients have a certain amount of water and often cause water separation during cooking or processing. When water separation occurs, the texture and taste inherent to the food material, and the appearance may be impaired. For example, in frozen livestock meat, ice crystals grow during freezing, and thus water separation may occur from the livestock meat during thawing, which may impair the original taste of livestock meat. In addition, when dressing a vegetable such as a salad, water may be removed from the vegetable by osmotic pressure and ooze out, and the fresh texture and freshness of the vegetable may be lost. In addition, in bread and confectionery including fruit fillings such as apple pie, when baking, moisture is removed from filling with a lot of moisture and transferred to dough, and the texture is lost, crisp and dough. Product value may be reduced.
 そこで、従来から様々な離水防止剤が提案され使用されてきている。例えば、魚類ゼラチン粉末を、凝固前の食品素材に混合してなる、冷凍食品用離水防止剤が知られている(特許文献1)。また、こんにゃく粉、糖質及び澱粉を合せて調製した乾燥こんにゃく加工品を含む、加工食品用離水防止剤が知られている(特許文献2)。さらに、膨化穀類を含有する、加工食品用離水防止剤(特許文献3)が知られている。
 しかしながら、これら離水防止剤は効果が十分ではなかったり、食品素材の食感や風味へ影響を与えることがあり、さらなる改良の余地があった。また、蛋白質あるいは糖質が中心であり、油脂を主原料とする離水防止剤については、あまり知られていないのが現状であった。
Therefore, various water separation inhibitors have been proposed and used conventionally. For example, a water separation inhibitor for frozen foods, which is obtained by mixing fish gelatin powder with a food material before solidification, is known (Patent Document 1). Moreover, the water separation inhibitor for processed foods containing the dried konjac processed goods prepared combining konjac flour, saccharide | sugar, and starch is known (patent document 2). Furthermore, the water separation inhibitor for processed foods (Patent Document 3) containing puffed cereals is known.
However, these water separation inhibitors are not effective enough and may affect the texture and flavor of the food material, and there is room for further improvement. In addition, protein or saccharides are mainly used, and the current situation is that little is known about water separation preventing agents mainly made of fats and oils.
特許第2985953号公報Japanese Patent No. 2989553 特開2004-215646号公報JP 2004-215646 A 特開2006-6236号公報JP 2006-6236 A
 本発明は、食品素材からの離水を防止し、食品素材本来の品質、新鮮な食感、ジューシーさや瑞々しさを保持し、その結果として他の食品素材への水分移行を抑制することができる離水防止用粉末油脂組成物を提供することを目的とする。 The present invention prevents water separation from the food material, retains the original quality, fresh texture, juiciness and freshness of the food material, and as a result, can suppress moisture transfer to other food materials. It aims at providing the powder oil-fat composition for water separation prevention.
 本発明者らは、上記課題を解決するため、鋭意研究を行った結果、意外にも、特定の条件を満たす粉末油脂組成物を食品素材に配合すると、当該食品素材からの離水を防止することができ、食品素材本来の品質、新鮮な食感、ジューシーさや瑞々しさを保持し、その結果として他の食品素材への水分移行が抑制できることを見出し、本発明を完成させた。即ち、本発明は、以下の態様を含み得る。 As a result of intensive studies to solve the above problems, the present inventors surprisingly prevent water separation from the food material when a powdered fat composition satisfying specific conditions is blended with the food material. It was found that the original quality of food materials, fresh texture, juiciness and freshness were maintained, and as a result, moisture transfer to other food materials could be suppressed, and the present invention was completed. That is, the present invention can include the following aspects.
〔1〕以下の(a)の条件を満たす粉末状の油脂組成物を含有する、離水防止用粉末油脂組成物。(a)グリセリンの1位~3位に炭素数xの脂肪酸残基Xを有する1種以上のXXX型トリグリセリドを含む油脂成分を含有する粉末状の油脂組成物であって、前記炭素数xは10~22から選択される整数であり、前記油脂成分がβ型油脂を含み、前記粉末状の油脂組成物の粒子は板状形状を有し、前記粉末状の油脂組成物のゆるめ嵩密度が0.05~0.6g/cm3である。
〔2〕前記油脂成分がβ型油脂からなる、〔1〕に記載の離水防止用粉末油脂組成物。
〔3〕前記XXX型トリグリセリドが、前記油脂成分の全質量を100質量%とした場合、50質量%以上含有する、〔1〕又は〔2〕に記載の離水防止用粉末油脂組成物。
〔4〕前記炭素数xが16~18から選択される整数である、〔1〕~〔3〕のいずれか1つに記載の離水防止用粉末油脂組成物。
〔5〕 前記粉末状の油脂組成物のゆるめ嵩密度が、0.1~0.4g/cm3である、〔1〕~〔4〕のいずれか1つに記載の離水防止用粉末油脂組成物。
〔6〕 前記粉末油脂組成物の粒子のアスペクト比が、アスペクト比(2)が、2.5以上である、〔1〕~〔5〕のいずれか1つに記載の離水防止用粉末油脂組成物。
〔7〕前記粉末状の油脂組成物が、XXX型トリグリセリドを含む油脂組成物原料を、下記式から得られる冷却温度以上に保ち、冷却固化して得たβ型油脂を含有する、〔1〕~〔6〕のいずれか1つに記載の離水防止用粉末油脂組成物。
 冷却温度(℃) = 炭素数x × 6.6 ― 68
〔8〕前記粉末状の油脂組成物が、XXX型トリグリセリドを含む油脂組成物原料を、前記β型油脂に対応するα型油脂の融点以上の温度に保ち、冷却固化して得たβ型油脂を含有する、〔1〕~〔7〕のいずれか1つに記載の離水防止用粉末油脂組成物。
〔9〕前記粉末状の油脂組成物の平均粒径が20μm以下である、〔1〕~〔8〕のいずれか1つに記載の離水防止用粉末油脂組成物。
〔10〕〔1〕~〔9〕のいずれか1つに記載の離水防止用粉末油脂組成物を含有してなる、改良食品素材。
〔11〕前記食品素材100質量部に対して、前記離水防止用粉末油脂組成物を0.1~10質量部含有してなる、〔10〕に記載の改良食品素材。
〔12〕食品素材に、〔1〕~〔9〕のいずれか1つに記載の離水防止用粉末油脂組成物を配合する工程を有する、改良食品素材の製造方法。
〔13〕前記食品素材100質量部に対して、前記離水防止用粉末油脂組成物を0.1~10質量部配合する、〔12〕に記載の改良食品素材の製造方法。
〔14〕〔1〕~〔9〕のいずれか1つに記載の離水防止用粉末油脂組成物を有効成分として含有する、離水防止剤。
〔15〕〔10〕又は〔11〕に記載の改良食品素材もしくは〔14〕に記載の離水防止剤を原材料として含有する、改良食品。
[1] A powdered oil / fat composition for preventing water separation, comprising a powdery oil / fat composition satisfying the following condition (a): (A) A powdery oil / fat composition containing an oil / fat component containing one or more XXX-type triglycerides having a fatty acid residue X having carbon number x at positions 1 to 3 of glycerin, wherein the carbon number x is Is an integer selected from 10 to 22, wherein the fat and oil component includes β-type fat and oil, the particles of the powdery fat composition have a plate shape, and the loose bulk density of the powdery fat and oil composition is 0.05 to 0.6 g / cm 3 .
[2] The powder oil composition for preventing water separation according to [1], wherein the oil component is a β-type oil.
[3] The powder oil composition for preventing water separation according to [1] or [2], wherein the XXX type triglyceride contains 50% by mass or more when the total mass of the oil / fat component is 100% by mass.
[4] The powdered fat composition for preventing water separation according to any one of [1] to [3], wherein the carbon number x is an integer selected from 16 to 18.
[5] The powdered fat composition for preventing water separation according to any one of [1] to [4], wherein the loose bulk density of the powdery fat composition is 0.1 to 0.4 g / cm 3. object.
[6] The powder oil composition for preventing water separation according to any one of [1] to [5], wherein the aspect ratio (2) of the particles of the powder oil composition is 2.5 or more object.
[7] The powdered oil and fat composition contains a β-type oil and fat obtained by cooling and solidifying the oil and fat composition raw material containing the XXX type triglyceride at a cooling temperature or higher obtained from the following formula: [1] The powder oil composition for preventing water separation according to any one of [6] to [6].
Cooling temperature (° C.) = Carbon number ×× 6.6−68
[8] A β-type oil and fat obtained by cooling and solidifying the oil-and-fat composition raw material containing the XXX type triglyceride at a temperature equal to or higher than the melting point of the α-type oil and fat corresponding to the β-type oil and fat. The powdered fat composition for preventing water separation according to any one of [1] to [7], comprising:
[9] The powder fat composition for preventing water separation according to any one of [1] to [8], wherein the powdery fat composition has an average particle size of 20 μm or less.
[10] An improved food material comprising the powdered oil composition for preventing water separation according to any one of [1] to [9].
[11] The improved food material according to [10], comprising 0.1 to 10 parts by mass of the water-separation preventing powder / fat composition with respect to 100 parts by mass of the food material.
[12] A method for producing an improved food material, comprising the step of blending the powdery fat composition for preventing water separation according to any one of [1] to [9] with a food material.
[13] The method for producing an improved food material according to [12], wherein 0.1 to 10 parts by mass of the water-separation preventing powder / fat composition is added to 100 parts by mass of the food material.
[14] A water separation preventing agent comprising the powder oil composition for preventing water separation according to any one of [1] to [9] as an active ingredient.
[15] An improved food containing the improved food material according to [10] or [11] or the water separation inhibitor according to [14] as a raw material.
 本発明によれば、食品素材に、特定の条件を満たす離水防止用粉末油脂組成物を配合することによって、食品素材からの離水を防止し、食品素材本来の品質、新鮮な食感、ジューシーさや瑞々しさを保持し、その結果として他の食品素材への水分移行を抑制することができる。さらに、前記のような改良された食品素材を用いることによって、離水が防止された改良食品を誰でも簡便に製造することができる。また、本発明の離水防止用粉末油脂組成物は無味無臭であるため、食品素材本来が持つ風味への影響は少ない。特に、食品素材として野菜を選択し、離水防止用粉末油脂組成物を適用した場合、野菜の甘味を出したり、エグミを緩和することもできる。また、前記粉末油脂組成物は食品自体であるため、添加量も自由に調節できるので、食品の品質向上あるいは効率的な生産に資することができる。そして、本発明の離水防止用粉末油脂組成物は非常に細かい粒子径であるため、これを食してもざらつきや油っぽさを感じることがなく、食品素材本来の食感に与える影響は少ない。 According to the present invention, by mixing a powdery fat composition for water separation prevention satisfying a specific condition in a food material, water separation from the food material is prevented, and the original quality of food material, fresh texture, juicy sheath The freshness can be maintained, and as a result, moisture transfer to other food materials can be suppressed. Furthermore, by using the improved food material as described above, anyone can easily produce an improved food with water separation prevented. Moreover, since the powdered fat and oil composition for preventing water separation of the present invention is tasteless and odorless, there is little influence on the flavor inherent to the food material. In particular, when a vegetable is selected as a food material and a powdered fat composition for preventing water separation is applied, the sweetness of the vegetable can be obtained and the sweetness can be reduced. Moreover, since the said powdery fat composition is foodstuff itself, since the addition amount can also be adjusted freely, it can contribute to the quality improvement of foodstuffs, or efficient production. And since the powdered fat and oil composition for preventing water separation of the present invention has a very fine particle size, it does not feel rough or oily even if it is eaten, and has little influence on the original texture of the food material. .
本発明の冷凍豚肉に対する離水防止効果を示す写真である。It is a photograph which shows the water separation prevention effect with respect to the frozen pork of this invention. 本発明のサラダに対する離水防止効果を示す写真である。It is a photograph which shows the water separation prevention effect with respect to the salad of this invention. 本発明のアップルパイに対する離水防止効果及び水分移行防止効果を示す図である。It is a figure which shows the water separation prevention effect with respect to the apple pie of this invention, and a water transfer prevention effect. 本発明の冷凍野菜に対する離水防止効果(自然解凍時)を示す図表である。It is a chart which shows the water separation prevention effect (at the time of natural thawing | decompression) with respect to the frozen vegetables of this invention. 本発明の冷凍野菜に対する離水防止効果(レンジ加熱時)を示す図表である。It is a chart which shows the water separation prevention effect (at the time of a range heating) with respect to the frozen vegetables of this invention. 本発明の製造実施例7の粉末油脂組成物(β型油脂)の外観写真である。It is an external appearance photograph of the powdered oil-fat composition (beta type fats and oils) of Production Example 7 of the present invention. 本発明の製造実施例7の粉末油脂組成物(β型油脂)の外観写真である。It is an external appearance photograph of the powdered oil-fat composition (beta type fats and oils) of Production Example 7 of the present invention. 本発明の製造比較例3の油脂組成物(α型油脂)の外観写真である。It is an external appearance photograph of the fats and oils composition (alpha-type fat and oil) of the manufacture comparative example 3 of this invention. 本発明の製造実施例7の粉末油脂組成物(β型油脂)の顕微鏡写真である。It is a microscope picture of the powdered fats-and-oil composition (beta type fats and oils) of manufacture Example 7 of this invention. 本発明の製造比較例3の油脂組成物(α型油脂)の顕微鏡写真である。It is a microscope picture of the oil-fat composition (alpha type fat) of the manufacture comparative example 3 of this invention. 本発明の製造実施例7の粉末油脂組成物(β型油脂)のX線回折図である。It is a X-ray-diffraction figure of the powder oil-fat composition ((beta) type | mold fat and oil) of manufacture Example 7 of this invention. 本発明の製造比較例3の油脂組成物(α型油脂)のX線回折図である。It is a X-ray-diffraction figure of the oil-fat composition (alpha type fat) of manufacture comparative example 3 of this invention. 芯物質表面に粉末油脂組成物を付着させたとき顕微鏡写真を模式的に示した図である。図中のAは芯物質で、Bは粉末油脂組成物で、線分abの長さ(芯物質表面に付着した粒子の付着面からの垂直方向の長さ)が、この粉末油脂組成物の厚さの値である。It is the figure which showed typically the microscope picture when the powdery fat composition was made to adhere to the core substance surface. In the figure, A is the core material, B is the powdered fat composition, and the length of the line segment ab (the length in the vertical direction from the adhesion surface of the particles adhered to the surface of the core substance) is It is the thickness value. 粉末油脂組成物Aをガラスビーズ表面上に付着させたときの顕微鏡写真(1500倍)で、粒子の厚さとして測定した部分を直線で示している(2か所)。In the micrograph (1500 times) when the powdered oil / fat composition A is adhered onto the glass bead surface, the portions measured as the thickness of the particles are shown by straight lines (two places). 粉末油脂組成物Aの顕微鏡写真(100倍)である。It is a microscope picture (100 time) of the powdery fat composition A. 粉末油脂組成物Aの顕微鏡写真(300倍)である。It is a microscope picture (300 times) of the powdery fat composition A. 粉末油脂Bの顕微鏡写真(100倍)である。It is a microscope picture (100 time) of the powdery fats and oils B. 粉末油脂Bの顕微鏡写真(300倍)である。It is a microscope picture (300 times) of powdered fats and oils B. 粉砕前の粉末油脂組成物(製造実施例21)の外観の写真である。It is a photograph of the external appearance of the powder oil-fat composition (manufacture example 21) before a grinding | pulverization. 粉砕前の粉末油脂組成物(製造実施例21)の電子顕微鏡写真(200倍)である。It is an electron micrograph (200 times) of the powdery fat composition (Manufacture Example 21) before pulverization. 粉末油脂組成物(製造実施例21)の電子顕微鏡写真(1)(1000倍)である。It is an electron micrograph (1) (1000 time) of a powdery oil-fat composition (manufacture example 21). 粉末油脂組成物(製造実施例21)の電子顕微鏡写真(2)(1000倍)である。It is an electron micrograph (2) (1000 times) of a powdery fat composition (Manufacturing Example 21).
 以下、本発明の食品素材及び改良食品素材について順を追って記述する。
<食品素材>
 本発明において「食品素材」とは、食品を製造するための原材料であって、離水が問題となるものであれば特に制限されない。例えば、畜肉類、魚介類、野菜類、果実類、麺類、ご飯類、パン類、及び海藻類などが挙げられる。本発明においては特に、畜肉類、魚介類、野菜類、果実類が好ましい。また、本発明における食品素材は、その状態は任意であって、例えば、冷凍状態、冷蔵状態等であってもよい。
 また、本発明において「改良食品素材」とは、上記で定義した食品素材に対して、下記で定義する「粉末油脂組成物」ないし「油脂組成物」を配合させたものであり、前記「粉末油脂組成物」ないし「油脂組成物」を配合させていない食品素材に比べて、離水防止効果(又は水分移行防止効果)が付与された食品素材をいう。
 なお、本発明における「離水」とは、水分の多い食品素材から、水分がしみだす現象をいう。本発明の離水防止用粉末油脂組成物は、食品素材からの離水(例えば、ドリップ)を防止し、その結果として他の食品素材への水分移行も防止していることから、離水防止と水分移行防止は一体としてみることもでき、見方によっては、離水防止用粉末油脂組成物は、水分移行防止用粉末油脂組成物であるということもできる。
Hereinafter, the food material and the improved food material of the present invention will be described in order.
<Food ingredients>
In the present invention, the “food material” is a raw material for producing food and is not particularly limited as long as water separation becomes a problem. Examples thereof include livestock meats, seafood, vegetables, fruits, noodles, rice, breads, seaweeds, and the like. Especially in this invention, livestock meat, seafood, vegetables, and fruits are preferable. Moreover, the state of the food material in the present invention is arbitrary, and may be, for example, a frozen state, a refrigerated state, or the like.
Further, in the present invention, the “improved food material” is obtained by mixing the “powder oil composition” or “oil composition” defined below with respect to the food material defined above. It refers to a food material to which a water separation preventing effect (or a moisture transfer preventing effect) is imparted compared to a food material not containing an “oil composition” or “oil composition”.
In the present invention, “water separation” refers to a phenomenon in which moisture exudes from a food material with a high water content. The powdered fat composition for preventing water separation according to the present invention prevents water separation (for example, drip) from food materials, and as a result, prevents water migration to other food materials. Prevention can also be seen as an integral part, and depending on the viewpoint, it can also be said that the powder oil composition for preventing water separation is a powder oil composition for preventing moisture migration.
<改良食品>
 本発明における「改良食品」は、上記で定義した改良食品素材又は後述する離水防止剤を含有する食品(なお、改良食品は、改良食品素材そのものである場合もある。)であり、食品素材の離水によって生じる問題が解消もしくは軽減された食品であれば特に制限されない。本発明の「改良食品」としては、水分を多く含んでいるものが好ましく、例えば、フライ類、畜肉加工品、魚肉加工品、大豆加工品、卵加工品、サラダ類、菓子・パン類、デザート類、クリーム類、肉まん、餃子、春巻きなどの点心類、その他、つくだ煮、珍味、おにぎり、サンドイッチ等が挙げられる。本発明においては特に、畜肉加工品、サラダ類、菓子・パン類が好ましい。また、本発明における「改良食品」の状態は任意であって、例えば、冷凍状態、冷蔵状態等であってもよい。
<Improved food>
The “improved food” in the present invention is a food containing an improved food material as defined above or a water separation preventing agent described later (in addition, an improved food may be an improved food material itself). The food is not particularly limited as long as the problem caused by water separation is eliminated or reduced. As the “improved food” of the present invention, a food containing a lot of water is preferable. Dim sums such as seafood, cream, meat buns, dumplings, spring rolls, and others, Tsukuda boiled, delicacy, rice balls, sandwiches. In the present invention, processed meat products, salads, confectionery and breads are particularly preferable. Moreover, the state of the “improved food” in the present invention is arbitrary, and may be, for example, a frozen state, a refrigerated state, or the like.
<離水防止用粉末油脂組成物>
 本発明は、以下の(a)の条件を満たす粉末状の油脂組成物(以下、単に「粉末油脂組成物」ともいう。)を含有する、離水防止用粉末油脂組成物に関する。
(a)グリセリンの1位~3位に炭素数xの脂肪酸残基Xを有する1種以上のXXX型トリグリセリドを含む油脂成分を含有する粉末油脂組成物であって、前記炭素数xは10~22から選択される整数であり、前記油脂成分がβ型油脂を含み、前記粉末油脂組成物の粒子は板状形状を有し、前記粉末油脂組成物のゆるめ嵩密度が0.05~0.6g/cm3である。本発明の離水防止用粉末油脂組成物は、上記の粉末油脂組成物の他、任意に乳化剤、香料、着色料、脱脂粉乳、全脂粉乳、ココアパウダー、砂糖、デキストリン等のその他の成分を含んでいてもよい。
 離水防止用粉末油脂組成物中の上記(a)の条件を満たす粉末油脂組成物の含有量は、離水防止用粉末油脂組成物の全質量を100質量%とした場合、例えば、50質量%以上、好ましくは60質量%以上、より好ましくは、70質量%以上、さらに好ましくは、80質量%以上を下限とし、例えば、100質量%以下、好ましくは、99質量%以下、より好ましくは、95質量%以下を上限とする範囲である。離水防止用粉末油脂組成物の100質量%が、上記(a)の条件を満たす粉末油脂組成物であってよい。当該粉末油脂組成物は1種類又は2種類以上用いることができ、好ましくは1種類又は2種類であり、より好ましくは1種類が用いられる。
<Powdered oil / fat composition for preventing water separation>
The present invention relates to a powdered oil / fat composition for preventing water separation containing a powdered oil / fat composition satisfying the following condition (a) (hereinafter also simply referred to as “powdered oil / fat composition”).
(A) A powdered fat composition containing one or more XXX-type triglycerides having a fatty acid residue X having carbon number x at positions 1 to 3 of glycerin, wherein the carbon number x is 10 to 22 is an integer selected from the above, wherein the oil / fat component contains β-type oil / fat, the particles of the powder / fat composition have a plate shape, and the loose bulk density of the powder / fat composition is 0.05 to 0.00. 6 g / cm 3 . The oil / fat composition for preventing water separation of the present invention contains, in addition to the powder / fat composition described above, optionally other components such as emulsifiers, fragrances, colorants, skim milk powder, whole milk powder, cocoa powder, sugar, dextrin and the like. You may go out.
The content of the powder fat composition for satisfying the above condition (a) in the water separation prevention powder oil composition is, for example, 50 mass% or more when the total weight of the water separation prevention powder oil composition is 100 mass%. The lower limit is preferably 60% by mass or more, more preferably 70% by mass or more, and still more preferably 80% by mass or more. For example, 100% by mass or less, preferably 99% by mass or less, more preferably 95% by mass. It is the range which makes% or less the upper limit. 100 mass% of the powdered oil / fat composition for preventing water separation may be a powdered oil / fat composition satisfying the condition (a). The said powder fat composition can be used 1 type or 2 or more types, Preferably it is 1 type or 2 types, More preferably, 1 type is used.
<油脂成分>
 本発明の粉末油脂組成物は、油脂成分を含有する。当該油脂成分は、少なくともXXX型トリグリセリドを含み、任意にその他のトリグリセリドを含む。
 上記油脂成分はβ型油脂を含む。ここで、β型油脂とは、油脂の結晶多形の一つであるβ型の結晶のみからなる油脂である。その他の結晶多形の油脂としては、β’型油脂及びα型油脂があり、β’型油脂とは、油脂の結晶多形の一つであるβ’型の結晶のみからなる油脂である。α型油脂とは、油脂の結晶多形の一つであるα型の結晶のみからなる油脂である。油脂の結晶には、同一組成でありながら、異なる副格子構造(結晶構造)を持つものがあり、結晶多形と呼ばれている。代表的には、六方晶型、斜方晶垂直型及び三斜晶平行型があり、それぞれα型、β’型及びβ型と呼ばれている。また、各多形の融点はα、β’、βの順に融点が高くなり、各多形の融点は、炭素数xの脂肪酸残基Xの種類により異なるので、以下、表1にそれぞれ、トリカプリン、トリラウリン、トリミリスチン、トリパルミチン、トリステアリン、トリアラキジン、トリベヘニンである場合の各多形の融点(℃)を示す。なお、表1は、Nissim Garti et al.、”Crystallization and Polymorphism of Fats and Fatty Acids”、Marcel Dekker Inc.、1988、pp.32-33に基づいて作成した。そして、表1の作成にあたり、融点の温度(℃)は小数点第1位を四捨五入した。また、油脂の組成とその各多形の融点がわかれば、少なくとも当該油脂中にβ型油脂が存在するか否かを検出することができる。
<Oil component>
The powdered oil / fat composition of the present invention contains an oil / fat component. The fat component contains at least XXX type triglyceride, and optionally other triglycerides.
The fat component includes β-type fat. Here, the β-type fats and oils are fats and oils composed only of β-type crystals, which is one of crystal polymorphs of fats and oils. Other crystalline polymorphic fats and oils include β ′ type fats and oils and α type fats and oils, and β ′ type fats and oils are fats and oils composed only of β ′ type crystals that are one of the polymorphic forms of fats and oils. α-type fats and oils are fats and oils composed only of α-type crystals, which is one of crystal polymorphs of fats and oils. Some fats and oils crystals have the same composition but have different sublattice structures (crystal structures) and are called crystal polymorphs. Typically, there are a hexagonal type, an orthorhombic vertical type, and a triclinic parallel type, which are called α type, β ′ type, and β type, respectively. In addition, the melting points of each polymorph increase in the order of α, β ′, β, and the melting point of each polymorph varies depending on the type of fatty acid residue X having carbon number x. , Trilaurin, trimyristin, tripalmitin, tristearin, triarachidin, and tribehenine, the melting point (° C.) of each polymorph is shown. Table 1 was prepared based on Nissim Garti et al., “Crystallization and Polymorphism of Fats and Fatty Acids”, Marcel Dekker Inc., 1988, pp. 32-33. In preparing Table 1, the melting point temperature (° C.) was rounded to the first decimal place. Further, if the composition of the oil and fat and the melting point of each polymorph are known, it can be detected whether or not β-type oil or fat is present in the oil or fat.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 これらの多形を同定する一般的な手法は、X線回折法があり、回折条件は下記のブラッグの式によって与えられる。
2dsinθ=nλ(n=1,2,3・・・)
 この式を満たす位置に回折ピークが現れる。ここでdは格子定数、θは回折(入射)角、λはX線の波長、nは自然数である。短面間隔に対応する回折ピークの2θ=16~27°からは、結晶中の側面のパッキング(副格子)に関する情報が得られ、多形の同定を行なうことができる。特にトリアシルグリセロールの場合、2θ=19、23、24°(4.6Å付近、3.9Å付近、3.8Å付近)にβ型の特徴的ピークが、21°(4.2Å)付近にα型の特徴的なピークが出現する。なお、X線回折測定は、例えば、20℃に維持したX線回折装置((株)リガク、試料水平型X線回折装置UItimaIV)を用いて測定される。X線の光源としてはCuKα線(1.54Å)が最もよく利用される。
A general method for identifying these polymorphs is an X-ray diffraction method, and diffraction conditions are given by the following Bragg equation.
2 d sin θ = nλ (n = 1, 2, 3,...)
A diffraction peak appears at a position satisfying this equation. Here, d is a lattice constant, θ is a diffraction (incident) angle, λ is an X-ray wavelength, and n is a natural number. From the diffraction peak 2θ = 16 to 27 ° corresponding to the short face spacing, information on the side packing (sublattice) in the crystal can be obtained, and polymorphism can be identified. In particular, in the case of triacylglycerol, a characteristic peak of β-type is observed at 2θ = 19, 23, 24 ° (near 4.6 °, 3.9 °, near 3.8 °), and α at 21 ° (4.2 °). A characteristic peak of the mold appears. The X-ray diffraction measurement is performed using, for example, an X-ray diffractometer (Rigaku Corporation, sample horizontal X-ray diffractometer UItimaIV) maintained at 20 ° C. As the X-ray light source, CuKα ray (1.54 mm) is most often used.
 さらに、上記油脂の結晶多形は、示差走査熱量測定法(DSC法)によっても予測することができる。例えば、β型油脂の予測は、示差走査熱量計(エスアイアイ・ナノテクノロジー株式会社製、品番BSC6220)によって10℃/分の昇温速度で100℃まで昇温することにより得られるDSC曲線に基づいて油脂の結晶構造を予測することにより行われる。 Furthermore, the crystal polymorphism of the above fats and oils can also be predicted by a differential scanning calorimetry (DSC method). For example, the prediction of β-type fats and oils is based on a DSC curve obtained by heating up to 100 ° C. at a rate of temperature increase of 10 ° C./min with a differential scanning calorimeter (product number, BSC 6220, manufactured by SII Nano Technology Co., Ltd.). This is done by predicting the crystal structure of the oil.
 ここで、油脂成分はβ型油脂を含むもの、又は、β型油脂を主成分(50質量%超)として含むものあればよく、好ましい態様としては、上記油脂成分がβ型油脂から実質的になるものであり、より好ましい態様は上記油脂成分がβ型油脂からなるものであり、特に好ましい態様は、上記油脂成分がβ型油脂のみからなるものである。上記油脂成分のすべてがβ型油脂である場合とは、示差走査熱量測定法によってα型油脂及び/又はβ’型油脂が検出されない場合である。別の好ましい態様としては、上記油脂成分(又は油脂成分を含む粉末油脂組成物)が、X線回折測定において、4.5~4.7Å付近、好ましくは4.6Å付近に回折ピークを有し、表1のα型油脂及び/又はβ’型油脂の短面間隔のX線回折ピークがない、特に、4.2Å付近に回折ピークを有さない場合であり、かかる場合も上記油脂成分のすべてがβ型油脂であると判断できる。本発明の更なる態様として、上記油脂成分が全てβ型油脂であることが好ましいが、その他のα型油脂やβ’型油脂が含まれていてもよい。ここで、本発明における油脂成分が「β型油脂を含む」こと及びα型油脂+β型油脂に対するβ型油脂の相対的な量の指標は、X線回折ピークのうち、β型の特徴的ピークとα型の特徴的ピークとの強度比率:[β型の特徴的ピークの強度/(α型の特徴的ピークの強度+β型の特徴的ピークの強度)](以下、ピーク強度比ともいう。)から想定できる。具体的には、上述のX線回折測定に関する知見をもとに、β型の特徴的ピークである2θ=19°(4.6Å)のピーク強度とα型の特徴的ピークである2θ=21°(4.2Å)のピーク強度の比率:19°/(19°+21°)[4.6Å/(4.6Å+4.2Å)]を算出することで上記油脂成分のβ型油脂の存在量を表す指標とし、「β型油脂を含む」ことが理解できる。本発明は、上記油脂成分が全てβ型油脂である(即ち、ピーク強度比=1)ことが好ましいが、例えば、該ピーク強度比の下限値が、例えば0.4以上、好ましくは、0.5以上、より好ましくは、0.6以上、さらに好ましくは、0.7以上、特に好ましくは、0.75以上、殊更好ましくは0.8以上であることが適当である。ピーク強度が0.4以上であれば、β型油脂を主成分が50質量%超であるとみなすことができる。該ピーク強度比の上限値は1であることが好ましいが、0.99以下、0.98以下、0.95以下、0.93以下、0.90以下、0.85以下、0.80以下等であってもかまわない。ピーク強度比は、上記下限値及び上限値のいずれか若しくは任意の組み合わせであり得る。 Here, the fat and oil component only needs to contain β-type fat or oil, or contains β-type fat and oil as a main component (greater than 50% by mass). As a preferable aspect, the fat and oil component is substantially from β-type fat and oil. In a more preferred embodiment, the oil and fat component is composed of β-type oil and fat, and in a particularly preferred embodiment, the oil and fat component is composed only of β-type oil and fat. The case where all of the oil and fat components are β-type oils and fats is a case where α-type oils and / or β′-type oils and fats are not detected by differential scanning calorimetry. As another preferred embodiment, the above fat component (or powdered fat composition containing the fat component) has a diffraction peak in the vicinity of 4.5 to 4.7 mm, preferably in the vicinity of 4.6 mm in the X-ray diffraction measurement. In Table 1, there is no X-ray diffraction peak of the short face spacing of the α-type fat and / or β′-type fat and oil, in particular, there is no diffraction peak in the vicinity of 4.2 mm. It can be judged that all are β-type oils and fats. As a further aspect of the present invention, it is preferable that all the fat components are β-type fats and oils, but other α-type fats and β′-type fats and oils may be contained. Here, the fat component in the present invention includes “β-type fat” and an index of the relative amount of β-type fat with respect to α-type fat and β-type fat is the β-type characteristic peak among the X-ray diffraction peaks. Intensity ratio between [alpha] -type characteristic peak and [[beta] -type characteristic peak intensity / [[alpha] -type characteristic peak intensity + [beta] -type characteristic peak intensity)] (hereinafter also referred to as peak intensity ratio). ). Specifically, based on the knowledge about the X-ray diffraction measurement described above, the peak intensity of 2θ = 19 ° (4.6 °) which is a characteristic peak of β type and 2θ = 21 which is a characteristic peak of α type. The ratio of the peak intensity at ° (4.2 mm): 19 ° / (19 ° + 21 °) [4.6 mm / (4.6 mm + 4.2 mm)] It can be understood that “including β-type fats and oils” as an index representing the abundance. In the present invention, it is preferable that all of the oil and fat components are β-type oils and fats (that is, peak intensity ratio = 1). For example, the lower limit value of the peak intensity ratio is, for example, 0.4 or more, preferably 0. 5 or more, more preferably 0.6 or more, still more preferably 0.7 or more, particularly preferably 0.75 or more, and even more preferably 0.8 or more is appropriate. If the peak intensity is 0.4 or more, the β-type oil can be regarded as having a main component of more than 50% by mass. The upper limit of the peak intensity ratio is preferably 1, but 0.99 or less, 0.98 or less, 0.95 or less, 0.93 or less, 0.90 or less, 0.85 or less, 0.80 or less Etc. The peak intensity ratio may be any one or any combination of the above lower limit value and upper limit value.
<XXX型トリグリセリド>
 本発明の油脂成分は、グリセリンの1位~3位に炭素数xの脂肪酸残基Xを有する1種以上のXXX型トリグリセリドを含む。当該XXX型トリグリセリドは、グリセリンの1位~3位に炭素数xの脂肪酸残基Xを有するトリグリセリドであり、各脂肪酸残基Xは互いに同一である。ここで、当該炭素数xは10~22から選択される整数であり、好ましくは12~22から選択される整数、より好ましくは14~20から選択される整数、更に好ましくは16~18から選択される整数である。
 脂肪酸残基Xは、飽和あるいは不飽和の脂肪酸残基であってもよい。具体的な脂肪酸残基Xとしては、例えば、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、アラキジン酸、ベヘン酸等の残基が挙げられるがこれに限定するものではない。脂肪酸としてより好ましくは、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、アラキジン酸及びベヘン酸であり、さらに好ましくは、ミリスチン酸、パルミチン酸、ステアリン酸、及びアラキジン酸であり、殊更好ましくは、パルミチン酸及びステアリン酸である。
 当該XXX型トリグリセリドの含有量は、油脂成分の全質量を100質量%とした場合、例えば、50質量%以上、好ましくは60質量%以上、より好ましくは、70質量%以上、さらに好ましくは、80質量%以上を下限とし、例えば、100質量%以下、好ましくは、99質量%以下、より好ましくは、95質量%以下を上限とする範囲である。XXX型トリグリセリドは1種類又は2種類以上用いることができ、好ましくは1種類又は2種類であり、より好ましくは1種類が用いられる。XXX型トリグリセリドが2種類以上の場合は、その合計値がXXX型トリグリセリドの含有量となる。
<XXX type triglyceride>
The oil and fat component of the present invention contains one or more XXX type triglycerides having a fatty acid residue X having x carbon atoms at the 1st to 3rd positions of glycerin. The XXX type triglyceride is a triglyceride having a fatty acid residue X having x carbon atoms at the 1st to 3rd positions of glycerin, and each fatty acid residue X is the same as each other. Here, the carbon number x is an integer selected from 10 to 22, preferably an integer selected from 12 to 22, more preferably an integer selected from 14 to 20, and still more preferably selected from 16 to 18 Is an integer.
The fatty acid residue X may be a saturated or unsaturated fatty acid residue. Specific examples of the fatty acid residue X include residues such as capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid, and behenic acid, but are not limited thereto. More preferred as fatty acids are lauric acid, myristic acid, palmitic acid, stearic acid, arachidic acid and behenic acid, more preferred are myristic acid, palmitic acid, stearic acid and arachidic acid, and even more preferred is palmitic acid. Acids and stearic acid.
The content of the XXX type triglyceride is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, and still more preferably 80% by mass when the total mass of the fat and oil component is 100% by mass. The lower limit is, for example, 100% by mass or less, preferably 99% by mass or less, and more preferably 95% by mass or less. XXX type triglycerides can be used singly or in combination of two or more, preferably one or two, more preferably one. When there are two or more types of XXX type triglycerides, the total value is the content of XXX type triglycerides.
<その他のトリグリセリド>
 本発明の油脂成分は、本発明の効果を損なわない限り、上記XXX型トリグリセリド以外の、その他のトリグリセリドを含んでいてもよい。その他のトリグリセリドは、複数の種類のトリグリセリドであってもよく、合成油脂であっても天然油脂であってもよい。合成油脂としては、トリカプリル酸グリセリル等が挙げられる。天然油脂としては、例えば、ココアバター、ヒマワリ油、菜種油、大豆油、綿実油等が挙げられる。本発明の油脂成分中の全トリグリセリドを100質量%とした場合、その他のトリグリセリドは、1質量%以上、例えば、5~50質量%程度含まれていても問題はない。その他のトリグリセリドの含有量は、例えば、0~30質量%、好ましくは0~18質量%、より好ましくは0~15質量%、更に好ましくは0~8質量%である。
<Other triglycerides>
The oil and fat component of the present invention may contain other triglycerides other than the XXX type triglyceride as long as the effects of the present invention are not impaired. The other triglycerides may be a plurality of types of triglycerides, and may be synthetic fats and oils or natural fats and oils. Examples of synthetic fats and oils include glyceryl tricaprylate. Examples of natural fats and oils include cocoa butter, sunflower oil, rapeseed oil, soybean oil, and cottonseed oil. When the total triglyceride in the oil and fat component of the present invention is 100% by mass, there is no problem even if other triglycerides are contained in an amount of 1% by mass or more, for example, about 5 to 50% by mass. The content of other triglycerides is, for example, 0 to 30% by mass, preferably 0 to 18% by mass, more preferably 0 to 15% by mass, and further preferably 0 to 8% by mass.
<その他の成分>
 本発明の粉末油脂組成物は、上記トリグリセリド等の油脂成分の他、任意に乳化剤、香料、着色料、脱脂粉乳、全脂粉乳、ココアパウダー、砂糖、デキストリン等のその他の成分を含んでいてもよい。これらその他の成分の量は、本発明の効果を損なわない限り任意の量とすることができるが、例えば、粉末油脂組成物の全質量を100質量%とした場合、0~70質量%、好ましくは0~65質量%、より好ましくは0~30質量%である。その他の成分は、その90質量%以上が、平均粒径が1000μm以下である紛体であることが好ましく、平均粒径が500μm以下の紛体であることがより好ましい。なお、ここでいう平均粒径は、レーザー回折散乱法(ISO133201及びISO9276-1)によって測定した値(d50)である。
 但し、本発明の好ましい粉末油脂組成物は、実質的に上記油脂成分のみからなることが好ましく、かつ、油脂成分は、実質的にトリグリセリドのみからなることが好ましい。また、「実質的に」とは、油脂組成物中に含まれる油脂成分以外の成分または油脂成分中に含まれるトリグリセリド以外の成分が、粉末油脂組成物または油脂成分を100質量%とした場合、例えば、0~15質量%、好ましくは0~10質量%、より好ましくは0~5質量%であることを意味する。
<Other ingredients>
The powdered fat composition of the present invention may optionally contain other components such as emulsifiers, fragrances, coloring agents, skim milk powder, whole milk powder, cocoa powder, sugar, dextrin, etc., in addition to the above oil and fat components such as triglycerides. Good. The amount of these other components may be any amount as long as the effects of the present invention are not impaired. For example, when the total mass of the powdered oil and fat composition is 100% by mass, 0 to 70% by mass, preferably Is 0 to 65% by mass, more preferably 0 to 30% by mass. 90% by mass or more of the other components are preferably a powder having an average particle size of 1000 μm or less, and more preferably a powder having an average particle size of 500 μm or less. The average particle diameter here is a value (d50) measured by a laser diffraction scattering method (ISO133201 and ISO9276-1).
However, it is preferable that the preferred powdered fat composition of the present invention consists essentially of the above fat component, and the fat component preferably consists essentially of triglyceride. In addition, “substantially” means that the component other than the fat component contained in the fat composition or the component other than the triglyceride contained in the fat component is 100% by mass of the powdered fat composition or fat component, For example, it means 0 to 15% by mass, preferably 0 to 10% by mass, more preferably 0 to 5% by mass.
<粉末油脂組成物の特性>
 本発明の粉末油脂組成物は、常温(20℃)で粉末状の固体である。
 本発明の粉末油脂組成物のゆるめ嵩密度は、例えば実質的に油脂成分のみからなる場合、0.05~0.6g/cm3、好ましくは0.1~0.5g/cm3であり、より好ましくは0.1~0.4g/cm3又は0.15~0.4g/cm3であり、さらに好ましくは0.2~0.3g/cm3である。ここで「ゆるめ嵩密度」とは、粉体を自然落下させた状態の充填密度である。ゆるめ嵩密度(g/cm3)の測定は、例えば、内径15mm×25mLのメスシリンダーに、当該メスシリンダーの上部開口端から2cm程度上方から粉末油脂組成物の適量を落下させて疎充填し、充填された質量(g)の測定と容量(mL)の読み取りを行い、mL当たりの当該粉末油脂組成物の質量(g)を算出することで求めることができる。また、ゆるめ嵩密度は、(株)蔵持科学器械製作所のカサ比重測定器を使用し、JIS K-6720(又はISO 1060-1及び2)に基づいて測定したカサ比重から算出することもできる。具体的には、試料120mLを、受器(内径40mm×高さ85mmの100mL円柱形容器)の上部開口部から38mmの高さの位置から、該受器に落とす。受器から盛り上がった試料はすり落とし、受器の内容積(100mL)分の試料の質量(Ag)を秤量し、以下の式からゆるめ嵩密度を求めることができる。
 ゆるめ嵩密度(g/mL)=A(g)/100(mL)
 測定は3回行ってその平均値を取ることが好ましい。
<Characteristics of powdered oil and fat composition>
The powdery fat composition of the present invention is a powdery solid at ordinary temperature (20 ° C.).
Loose bulk density of the powder fat and oil composition of the present invention, for example, be comprised of substantially only the oil component, 0.05 ~ 0.6g / cm 3, preferably 0.1 ~ 0.5g / cm 3, More preferably, it is 0.1 to 0.4 g / cm 3 or 0.15 to 0.4 g / cm 3 , and further preferably 0.2 to 0.3 g / cm 3 . Here, the “loosened bulk density” is a packing density in a state where the powder is naturally dropped. The loose bulk density (g / cm 3 ) is measured by, for example, dropping an appropriate amount of the powdered fat composition from about 2 cm above the upper opening end of the graduated cylinder into a graduated cylinder with an inner diameter of 15 mm × 25 mL, It can be determined by measuring the filled mass (g) and reading the volume (mL), and calculating the mass (g) of the powdered oil / fat composition per mL. The loose bulk density can also be calculated from the bulk specific gravity measured based on JIS K-6720 (or ISO 1060-1 and 2) using a bulk density measuring instrument of Kuramochi Scientific Instruments. Specifically, 120 mL of a sample is dropped into the receiver from a position 38 mm high from the upper opening of the receiver (100 mL cylindrical container having an inner diameter of 40 mm and a height of 85 mm). The sample swelled from the receiver is scraped off, the mass (Ag) of the sample corresponding to the internal volume (100 mL) of the receiver is weighed, and the loose bulk density can be obtained from the following equation.
Loose bulk density (g / mL) = A (g) / 100 (mL)
The measurement is preferably performed three times and the average value is taken.
 また、ゆるめ嵩密度は、次の方法でも測定することができる。
 ゆるめ嵩密度(g/cm)は、ホソカワミクロン(株)のパウダテスタ(model PT-X)で測定することができる。
 具体的には、パウダテスタに試料を仕込み、試料を仕込んだ上部シュートを振動させ、試料を自然落下により下部の測定用カップに落とす。測定用カップから盛り上がった試料はすり落とし、受器の内容積(100cm)分の試料の質量(Ag)を秤量し、以下の式からゆるめ嵩密度を求める。
 ゆるめ嵩密度(g/cm)=A(g)/100(cm
 また、内径15mm×25mLのメスシリンダーに、当該メスシリンダーの上部開口端から2cm程度上方から粉末油脂組成物の適量を落下させて疎充填し、充填された質量(g)の測定と容量(mL)の読み取りを行い、1mL当たりの当該粉末油脂組成物の質量(g)を算出することでも求めることができる。
The loose bulk density can also be measured by the following method.
The loose bulk density (g / cm 3 ) can be measured with a powder tester (model PT-X) manufactured by Hosokawa Micron Corporation.
Specifically, the sample is charged in a powder tester, the upper chute charged with the sample is vibrated, and the sample is dropped into the lower measuring cup by natural fall. The sample raised from the measuring cup is scraped off, the mass (Ag) of the sample corresponding to the internal volume (100 cm 3 ) of the receiver is weighed, and the loose bulk density is obtained from the following equation.
Loose bulk density (g / cm 3 ) = A (g) / 100 (cm 3 )
In addition, an appropriate amount of the powdered fat composition is dropped into a measuring cylinder having an inner diameter of 15 mm × 25 mL from about 2 cm above the upper opening end of the measuring cylinder, and is filled loosely, and measurement of the filled mass (g) and capacity (mL ) And calculating the mass (g) of the powdered oil / fat composition per mL.
 また、本発明の粉末油脂組成物は、その粒子が板状形状の形態を有し、例えば、0.5~200μm、好ましくは1~100μm、より好ましくは1~60μm、殊更好ましくは、1~30μm、殊更より好ましくは、20μm以下、殊更さらにより好ましくは、1~20μmの平均粒径(有効径)を有する。ここで、当該平均粒径(有効径)は、粒度分布測定装置(例えば、日機装株式会社製 Microtrac MT3300ExII)でレーザー回折散乱法(ISO133201、ISO9276-1)によって測定した値(d50)である。
 有効径とは、測定対象となる結晶の実測回折パターンが、球形と仮定して得られる理論的回折パターンに適合する場合の、当該球形の粒径を意味する。このように、レーザー回折散乱法の場合、球形と仮定して得られる理論的回折パターンと、実測回折パターンを適合させて有効径を算出しているので、測定対象が板状形状であっても球状形状であっても同じ原理で測定することができる。ここで、板状形状は、アスペクト比が1.1以上であることが好ましく、より好ましくは、1.2以上のアスペクト比であり、さらに好ましくは1.2~3.0、特に好ましくは、1.3~2.5、殊更好ましくは1.4~2.0のアスペクト比である。なお、ここでいうアスペクト比とは、粒子図形に対して、面積が最小となるように外接する長方形で囲み、その長方形の長辺の長さと短辺の長さの比と定義される。また、粒子が球状形状の場合は、アスペクト比は1.1より小さくなる。従来技術である、極度硬化油等の常温で固体脂含量の高い油脂を溶解し直接噴霧する方法では、粉末油脂組成物の粒子が表面張力によって、球状形状となり、アスペクト比は1.1未満となる。そして、前記アスペクト比は、例えば、光学顕微鏡や走査型電子顕微鏡などによる直接観察により、任意に選択した粒子について、その長軸方向の長さおよび短軸方向の長さを計測することによって、計測した個数の平均値として求めることができる。
Further, the powdered fat composition of the present invention has a plate-like form, and is, for example, 0.5 to 200 μm, preferably 1 to 100 μm, more preferably 1 to 60 μm, and still more preferably 1 to It has an average particle size (effective diameter) of 30 μm, even more preferably 20 μm or less, even more preferably 1 to 20 μm. Here, the average particle diameter (effective diameter) is a value (d50) measured by a laser diffraction scattering method (ISO133201, ISO9276-1) with a particle size distribution measuring device (for example, Microtrac MT3300ExII manufactured by Nikkiso Co., Ltd.).
The effective diameter means the particle diameter of the spherical shape when the actually measured diffraction pattern of the crystal to be measured matches the theoretical diffraction pattern obtained on the assumption that it is spherical. Thus, in the case of the laser diffraction scattering method, the effective diameter is calculated by fitting the theoretical diffraction pattern obtained on the assumption of a sphere and the actual diffraction pattern, so even if the measurement target is a plate shape Even a spherical shape can be measured by the same principle. Here, the plate-like shape preferably has an aspect ratio of 1.1 or more, more preferably an aspect ratio of 1.2 or more, still more preferably 1.2 to 3.0, particularly preferably The aspect ratio is 1.3 to 2.5, particularly preferably 1.4 to 2.0. The aspect ratio here is defined as the ratio of the length of the long side to the length of the short side of the particle figure surrounded by a rectangle circumscribing so as to minimize the area. Further, when the particles are spherical, the aspect ratio is smaller than 1.1. In the conventional method, in which oils with a high solid fat content such as extremely hardened oil are dissolved and sprayed directly, the particles of the powdered oil composition become spherical due to surface tension, and the aspect ratio is less than 1.1. Become. The aspect ratio is measured, for example, by measuring the length in the major axis direction and the length in the minor axis direction of the arbitrarily selected particles by direct observation with an optical microscope, a scanning electron microscope, or the like. It can obtain | require as an average value of the obtained number.
 本発明の粉末油脂組成物の別の特徴は、その粒子のアスペクト比(2)を用いて表現することも可能である。
 本発明におけるアスペクト比(2)とは、粒子の長径を厚さで除した値〔=長径/厚さ〕のことである。
 粒子が、完全な球形の場合には、アスペクト比(2)の値は1〔=1/1〕であり、粒子の扁平度合いが増す(厚さが薄くなる)ほどアスペクト比(2)の値は大きくなる。
 粒子のアスペクト比(2)は、例えば、以下の(a)及び(b)の方法で測定することができる。
(a)粒子の電子顕微鏡写真から、1個1個の粒子について長径、及び厚さを測定できる場合
 電子顕微鏡写真に写った1個1個の粒子について、長径及び厚さ(縦及び横)を測定し、それぞれの粒子について、アスペクト比(2)を求め、その平均値を粒子のアスペクト比(2)とする。
 例えば、粒子が球形のような場合に、この測定方法を用いることができる。
(b)粒子の電子顕微鏡写真から、1つ1つの粒子について長径、又は厚さを測定できない場合
 例えば、粒子が扁平な形や板状形状の場合、電子顕微鏡写真に写った1個1個の粒子について、長径を測定することはできるが、厚さは写真では見えないことが多く、写真からは直接測定することが難しい。
 このような場合、粒子をガラスビーズのような芯物質の表面に付着させて電子顕微鏡写真を撮り、芯物質表面に付着した粒子の付着面からの垂直方向の長さを、粒子の厚さとして測定し、この値を厚さとして用いる。
 これを図13の模式図で説明すると、図13のAは芯物質、Bはアスペクト比(2)を測定する粒子で、線分abの長さ(芯物質表面に付着した粒子の付着面からの垂直方向の長さ)が、この粒子の厚さの値である。
 また、長径の値は、上述のレーザー回折散乱法に基づいて測定した平均粒径(d50)を用いる。
 このようにして測定した粒子の長径と厚さの値から、アスペクト比(2)〔=長径/厚さ〕を求めることができる。
Another feature of the powdery fat composition of the present invention can also be expressed using the aspect ratio (2) of the particles.
The aspect ratio (2) in the present invention is a value obtained by dividing the major axis of the particle by the thickness [= major axis / thickness].
When the particle is a perfect sphere, the value of the aspect ratio (2) is 1 [= 1/1]. Will grow.
The aspect ratio (2) of the particles can be measured, for example, by the following methods (a) and (b).
(A) When the major axis and thickness can be measured for each particle from the electron micrograph of the particle For each individual particle shown in the electron micrograph, the major axis and thickness (vertical and horizontal) The aspect ratio (2) is determined for each particle, and the average value is defined as the aspect ratio (2) of the particle.
For example, this measuring method can be used when the particles are spherical.
(B) When the major axis or thickness of each particle cannot be measured from the electron micrograph of the particle. For example, when the particle has a flat shape or a plate-like shape, each particle appears in the electron micrograph. For the particles, the major axis can be measured, but the thickness is often not visible in the photograph and is difficult to measure directly from the photograph.
In such a case, the particle is attached to the surface of a core material such as glass beads, an electron micrograph is taken, and the vertical length from the surface of the particle attached to the core material surface is defined as the particle thickness. Measure and use this value as thickness.
This will be explained with reference to the schematic diagram of FIG. 13. A in FIG. 13 is a core substance, B is a particle for measuring an aspect ratio (2), and the length of the line segment ab (from the adhesion surface of the particles adhered to the core substance surface). Is the thickness value of the particles.
For the value of the major axis, the average particle diameter (d50) measured based on the above-mentioned laser diffraction scattering method is used.
The aspect ratio (2) [= major axis / thickness] can be determined from the values of the major axis and thickness of the particles thus measured.
 本発明の粉末油脂組成物の粒子のアスペクト比(2)は、2.5以上であることが好ましく、より好ましくは、2.5~100であり、さらに好ましくは3~50であり、さらにより3~20であり、特に好ましくは3~15である。 The aspect ratio (2) of the particles of the powdery fat composition of the present invention is preferably 2.5 or more, more preferably 2.5 to 100, still more preferably 3 to 50, even more. It is 3 to 20, particularly preferably 3 to 15.
<粉末油脂組成物の製造方法>
 本発明の粉末油脂組成物は、グリセリンの1位~3位に炭素数xの脂肪酸残基Xを有する1種以上のXXX型トリグリセリドを含む油脂組成物原料を溶融状態とし、特定の冷却温度に保ち、冷却固化することにより、噴霧やミル等の粉砕機による機械粉砕等特別の加工手段を採らなくても、粉末状の油脂組成物(粉末油脂組成物)を得ることができる。より具体的には、(a)上記XXX型トリグリセリドを含む油脂組成物原料を準備し、任意に工程(b)として、工程(a)で得られた油脂組成物原料を加熱し、前記油脂組成物原料中に含まれるトリグリセリドを溶解して溶融状態の前記油脂組成物原料を得、さらに(d)前記油脂組成物原料を冷却固化して、β型油脂を含有し、その粒子形状が板状である粉末油脂組成物を得る。なお、冷却後に得られる固形物に対して、ハンマーミル、カッターミル等、公知の粉砕加工手段を適用して、該粉末油脂組成物を生産することもできる。
<The manufacturing method of a powder oil-fat composition>
The powdered oil and fat composition of the present invention is prepared by melting an oil and fat composition raw material containing one or more XXX type triglycerides having a fatty acid residue X having a carbon number of x at the 1st to 3rd positions of glycerin at a specific cooling temperature. By maintaining and solidifying by cooling, a powdery oil / fat composition (powder / fat composition) can be obtained without taking special processing means such as mechanical pulverization by a pulverizer such as spray or mill. More specifically, (a) preparing an oil and fat composition raw material containing the XXX type triglyceride, optionally heating the oil and fat composition raw material obtained in step (a) as step (b), The oil and fat composition raw material in a molten state is obtained by dissolving the triglyceride contained in the raw material, and (d) the oil and fat composition raw material is cooled and solidified to contain β-type oil and fat, and the particle shape is plate-like Is obtained. The powder oil composition can also be produced by applying known pulverization processing means such as a hammer mill and a cutter mill to the solid obtained after cooling.
 上記工程(d)の冷却は、例えば、溶融状態の油脂組成物原料を、当該油脂組成物原料に含まれる油脂成分のβ型油脂の融点より低い温度であって、かつ、次式:
冷却温度(℃) = 炭素数x × 6.6 ― 68
から求められる冷却温度以上の温度で行われる。このような温度範囲で冷却すれば、β型油脂を効率よく生成でき、細かい結晶ができるので、粉末油脂組成物を容易に得ることができる。なお、前記「細かい」とは、一次粒子(一番小さい大きさの結晶)が、例えば20μm以下、好ましくは、15μm以下、より好ましくは10μm以下の場合をいう。また、このような温度範囲で冷却しないと、β型油脂が生成せず、油脂組成物原料よりも体積が増加した空隙を有する固形物ができない場合がある。さらに、本発明では、このような温度範囲で冷却することによって、静置した状態でβ型油脂を生成させ、粉末油脂組成物の粒子を板状形状とさせたものであり、冷却方法は、本発明の粉末油脂組成物を特定するために有益なものである。本発明の離水防止用粉末油脂組成物の好ましい平均粒径として、例えば、20μm以下の平均粒径を挙げることができる。平均粒径の測定方法は上述したとおりである。さらに、20μm以下の細かい粒子は人間の感覚では感じとることが困難であるため、20μm以下の粒子を用いることで、ざらついた食感を与えることなく、融点の高い粉末油脂組成物を離水防止のために添加することができる。
The cooling in the step (d) is, for example, the temperature of the molten fat composition raw material at a temperature lower than the melting point of the β-type fat of the fat component contained in the fat composition raw material, and the following formula:
Cooling temperature (° C.) = Carbon number ×× 6.6−68
It is performed at a temperature higher than the cooling temperature required from If it cools in such a temperature range, since a beta type oil and fat can be produced | generated efficiently and a fine crystal | crystallization is made, a powdered oil and fat composition can be obtained easily. The term “fine” refers to the case where the primary particles (smallest size crystals) are, for example, 20 μm or less, preferably 15 μm or less, more preferably 10 μm or less. Moreover, if it does not cool in such a temperature range, (beta) type fats and oils will not produce | generate, but the solid substance which has the space | gap which increased the volume rather than the fats and oils composition raw material may be impossible. Furthermore, in the present invention, by cooling in such a temperature range, β-type fats and oils are produced in a stationary state, and the particles of the powdered fats and oils composition are formed into a plate shape. This is useful for specifying the powdered fat composition of the present invention. As a preferable average particle diameter of the powdered oil and fat composition for preventing water separation of the present invention, for example, an average particle diameter of 20 μm or less can be mentioned. The method for measuring the average particle diameter is as described above. Furthermore, since fine particles of 20 μm or less are difficult to be sensed by human senses, the use of particles of 20 μm or less prevents powdered fats and oil compositions having a high melting point from watering without giving a rough texture. Can be added.
 さらに詳細に、粉末油脂組成物の製造方法について説明をする。
 本発明の粉末油脂組成物は、以下の工程、
(a)XXX型トリグリセリドを含む油脂組成物原料を準備する工程、
(b)工程(a)で得られた油脂組成物原料を任意に加熱等し、前記油脂組成物原料中に含まれるトリグリセリドを溶解して溶融状態の前記油脂組成物原料を得る任意の工程、(d)前記油脂組成物原料を冷却固化して、β型油脂を含有し、その粒子形状が板状である粉末油脂組成物を得る工程、
を含む方法によって製造することができる。
 また、上記工程(b)と(d)の間に、工程(c)として粉末生成を促進するための任意工程、例えば(c1)シーディング工程、(c2)テンパリング工程、及び/又は(c3)予備冷却工程を含んでいてもよい。さらに上記工程(d)で得られる粉末油脂組成物は、工程(d)の冷却後に得られる固形物を粉砕して粉末状の油脂組成物を得る工程(e)によって得られるものであってもよい。以下、上記工程(a)~(e)について説明する。
In more detail, the manufacturing method of a powder oil-fat composition is demonstrated.
The powdered fat composition of the present invention comprises the following steps:
(A) a step of preparing an oil and fat composition raw material containing XXX type triglyceride,
(B) The optional step of heating the fat composition raw material obtained in step (a) arbitrarily to obtain the molten fat composition raw material by dissolving the triglyceride contained in the fat composition raw material, (D) a step of cooling and solidifying the oil-and-fat composition raw material to obtain a powdered oil-and-fat composition containing β-type oil and fat and having a plate-like particle shape;
It can manufacture by the method containing.
Moreover, between the said process (b) and (d), the arbitrary processes for accelerating | stimulating powder production as a process (c), for example, (c1) Seeding process, (c2) Tempering process, and / or (c3) A pre-cooling step may be included. Further, the powdered fat composition obtained in the step (d) may be obtained by the step (e) of obtaining a powdery fat composition by grinding the solid obtained after cooling in the step (d). Good. Hereinafter, the steps (a) to (e) will be described.
(a)原料準備工程
 工程(a)で準備されるXXX型トリグリセリドを含む油脂組成物原料は、グリセリンの1位~3位に炭素数xの脂肪酸残基Xを有する1種以上のXXX型トリグリセリドを含む通常のXXX型トリグリセリド等の油脂の製造方法に基づいて製造され、もしくは容易に市場から入手され得る。ここで、上記炭素数x及び脂肪酸残基Xで特定されるXXX型トリグリセリドは、最終的に得られる目的の油脂成分のものと結晶多形以外の点で同じである。当該原料にはβ型油脂が含まれていてもよく、例えば、β型油脂の含有量が0.1質量%以下、0.05質量%以下、又は0.01質量%以下含んでいてもよい。但し、β型油脂は、当該原料を加熱等により溶融状態にすることにより消失するので、当該原料は溶融状態の原料であってもよい。当該原料が、例えば溶融状態である場合に、β型油脂を実質的に含まないことは、XXX型トリグリセリドに限らず、実質的に全ての油脂成分がβ型油脂ではない場合も意味し、β型油脂の存在は、上述したX線回折測定によりβ型油脂に起因する回折ピーク、示差走査熱量測定法によるβ型油脂の確認等によって確認することができる。「β型油脂を実質的に含まない」場合のβ型油脂の存在量は、X線回折ピークのうち、β型の特徴的ピークとα型の特徴的ピークとの強度比率[β型の特徴的ピークの強度/(α型の特徴的ピークの強度+β型の特徴的ピークの強度)](ピーク強度比)から想定できる。上記油脂組成物原料の当該ピーク強度比は、例えば0.2以下であり、好ましくは、0.15以下であり、より好ましくは、0.10以下である。油脂組成物原料には、上述したとおりのXXX型トリグリセリドを1種類又は2種以上含んでいてもよく、好ましくは1種類又は2種類であり、より好ましくは1種類である。
 具体的には、例えば、上記XXX型トリグリセリドは、脂肪酸または脂肪酸誘導体とグリセリンを用いた直接合成によって製造することができる。XXX型トリグリセリドを直接合成する方法としては、(i)炭素数Xの脂肪酸とグリセリンとを直接エステル化する方法(直接エステル合成)、(ii)炭素数xである脂肪酸Xのカルボキシル基がアルコキシル基と結合した脂肪酸アルキル(例えば、脂肪酸メチル及び脂肪酸エチル)とグリセリンとを塩基性または酸性触媒条件下にて反応させる方法(脂肪酸アルキルを用いたエステル交換合成)、(iii)炭素数xである脂肪酸Xのカルボキシル基の水酸基がハロゲンに置換された脂肪酸ハロゲン化物(例えば、脂肪酸クロリド及び脂肪酸ブロミド)とグリセリンとを塩基性触媒下にて反応させる方法(酸ハライド合成)が挙げられる。
 XXX型トリグリセリドは前述の(i)~(iii)のいずれの方法によっても製造できるが、製造の容易さの観点から、(i)直接エステル合成又は(ii)脂肪酸アルキルを用いたエステル交換合成が好ましく、(i)直接エステル合成がより好ましい。
(A) Raw material preparation step The oil and fat composition raw material containing XXX type triglyceride prepared in step (a) is one or more XXX type triglycerides having a fatty acid residue X of carbon number x at the 1st to 3rd positions of glycerin. It is manufactured based on the manufacturing method of fats and oils, such as normal XXX type triglyceride containing, or can be easily obtained from the market. Here, the XXX-type triglyceride specified by the carbon number x and the fatty acid residue X is the same as that of the finally obtained fat component except for the crystal polymorph. The raw material may contain β-type fats and oils, for example, the β-type fats and oils may contain 0.1% by mass or less, 0.05% by mass or less, or 0.01% by mass or less. . However, since the β-type fats and oils disappear when the raw material is brought into a molten state by heating or the like, the raw material may be a raw material in a molten state. For example, when the raw material is in a molten state, the fact that β-type fats and oils are substantially not included is not limited to XXX type triglycerides, but also means that substantially all of the fat and oil components are not β-type fats and oils. Presence of the type fat / oil can be confirmed by confirming the diffraction peak due to the β type fat / oil by the above-mentioned X-ray diffraction measurement, the β type fat / oil by the differential scanning calorimetry, and the like. The amount of β-type oil / fat in the case of “substantially free of β-type oil / fat” is the intensity ratio between the characteristic peak of β-type and the characteristic peak of α-type among the X-ray diffraction peaks [characteristic of β-type It can be assumed from the following: intensity of target peak / (intensity of characteristic peak of α type + intensity of characteristic peak of β type)] (peak intensity ratio) The said peak intensity ratio of the said fat-and-oil composition raw material is 0.2 or less, for example, Preferably, it is 0.15 or less, More preferably, it is 0.10 or less. The oil and fat composition raw material may contain one or more XXX triglycerides as described above, preferably one or two, more preferably one.
Specifically, for example, the XXX type triglyceride can be produced by direct synthesis using a fatty acid or a fatty acid derivative and glycerin. As a method of directly synthesizing XXX type triglyceride, (i) a method of directly esterifying a fatty acid having X carbon atoms and glycerin (direct ester synthesis), (ii) a carboxyl group of fatty acid X having x carbon number is an alkoxyl group A method of reacting fatty acid alkyl (for example, fatty acid methyl and fatty acid ethyl) and glycerin under basic or acidic catalytic conditions (transesterification synthesis using fatty acid alkyl), (iii) a fatty acid having x carbon number The method (acid halide synthesis | combination) with which the fatty acid halide (for example, fatty acid chloride and fatty acid bromide) by which the hydroxyl group of the carboxyl group of X was substituted with halogen and glycerol is made to react in a basic catalyst is mentioned.
XXX type triglycerides can be produced by any of the above-mentioned methods (i) to (iii), but from the viewpoint of ease of production, (i) direct ester synthesis or (ii) transesterification synthesis using fatty acid alkyl is Preferably, (i) direct ester synthesis is more preferred.
 XXX型トリグリセリドを(i)直接エステル合成によって製造するには、製造効率の観点から、グリセリン1モルに対して脂肪酸Xまたは脂肪酸Yを3~5モルを用いることが好ましく、3~4モルを用いることがより好ましい。
 XXX型トリグリセリドの(i)直接エステル合成における反応温度は、エステル化反応によって生ずる生成水が系外に除去できる温度であればよく、例えば、120℃~300℃が好ましく、150℃~270℃がより好ましく、180℃~250℃がさらに好ましい。反応を180~250℃で行うことで、特に効率的にXXX型トリグリセリドを製造することができる。
In order to produce XXX type triglycerides by (i) direct ester synthesis, from the viewpoint of production efficiency, it is preferable to use 3 to 5 moles of fatty acid X or fatty acid Y with respect to 1 mole of glycerin. It is more preferable.
The reaction temperature in the (i) direct ester synthesis of the XXX type triglyceride may be a temperature at which the water produced by the esterification reaction can be removed from the system, and is preferably 120 ° C. to 300 ° C., for example, 150 ° C. to 270 ° C. More preferably, 180 ° C. to 250 ° C. is even more preferable. By carrying out the reaction at 180 to 250 ° C., XXX type triglyceride can be produced particularly efficiently.
 XXX型トリグリセリドの(i)直接エステル合成においては、エステル化反応を促進する触媒を用いても良い。触媒としては酸触媒、及びアルカリ土類金属のアルコキシド等が挙げられる。触媒の使用量は、反応原料の総質量に対して0.001~1質量%程度であることが好ましい。
 XXX型トリグリセリドの(i)直接エステル合成においては、反応後、水洗、アルカリ脱酸及び/又は減圧脱酸、及び吸着処理等の公知の精製処理を行うことで、触媒や原料未反応物を除去することができる。更に、脱色・脱臭処理を施すことで、得られた反応物をさらに精製することができる。
In the (i) direct ester synthesis of the XXX type triglyceride, a catalyst for promoting the esterification reaction may be used. Examples of the catalyst include an acid catalyst and an alkaline earth metal alkoxide. The amount of the catalyst used is preferably about 0.001 to 1% by mass relative to the total mass of the reaction raw materials.
In (i) direct ester synthesis of XXX type triglycerides, after the reaction, the catalyst and raw material unreacted substances are removed by performing known purification treatments such as washing with water, alkaline deoxidation and / or vacuum deoxidation, and adsorption treatment. can do. Furthermore, the obtained reaction product can be further purified by performing decolorization / deodorization treatment.
 上記油脂組成物原料中に含まれるXXX型トリグリセリドの量は、例えば、当該原料中に含まれる全トリグリセリドの全質量を100質量%とした場合、100~50質量%、好ましくは95~55質量%、より好ましくは90~60質量%である。さらに殊更好ましくは85~65質量%である。 The amount of the XXX type triglyceride contained in the oil and fat composition raw material is, for example, 100 to 50% by mass, preferably 95 to 55% by mass, when the total mass of all triglycerides contained in the raw material is 100% by mass. More preferably, it is 90 to 60% by mass. Even more preferably, it is 85 to 65% by mass.
<その他のトリグリセリド>
 XXX型トリグリセリドを含む油脂組成物原料となるその他のトリグリセリドとしては、上記XXX型トリグリセリドの他、本発明の効果を損なわない限り、各種トリグリセリドを含めてもよい。その他のトリグリセリドとしては、例えば、上記XXX型トリグリセリドの脂肪酸残基Xの1つが脂肪酸残基Yに置換したX2Y型トリグリセリド、上記XXX型トリグリセリドの脂肪酸残基Xの2つが脂肪酸残基Yに置換したXY2型トリグリセリド等を挙げることができる。
 上記その他のトリグリセリドの量は、例えば、XXX型トリグリセリドの全質量を100質量%とした場合、0~100質量%、好ましくは0~70質量%、より好ましくは1~40質量%である。
<Other triglycerides>
As the other triglyceride serving as the raw material for the oil and fat composition containing XXX type triglyceride, various triglycerides may be included in addition to the above XXX type triglyceride, as long as the effects of the present invention are not impaired. As other triglycerides, for example, an X2Y type triglyceride in which one fatty acid residue X of the XXX type triglyceride is substituted with a fatty acid residue Y, and two fatty acid residues X in the XXX type triglyceride are substituted with a fatty acid residue Y. XY2 type triglyceride etc. can be mentioned.
The amount of the other triglycerides is, for example, 0 to 100% by mass, preferably 0 to 70% by mass, more preferably 1 to 40% by mass, when the total mass of the XXX type triglyceride is 100% by mass.
 また、本発明の油脂組成物原料としては、上記XXX型トリグリセリドを直接合成する代わりに、天然由来のトリグリセリド組成物に対し水素添加、エステル交換又は分別を行ったものを使用してもよい。天然由来のトリグリセリド組成物としては、例えば、ナタネ油、大豆油、ヒマワリ油、ハイオレイックヒマワリ油、サフラワー油、パームステアリン及びこれらの混合物等を挙げることができる。特に、これらの天然由来のトリグリセリド組成物の硬化油、部分硬化油、極度硬化油が好ましいものとして挙げられる。さらに好ましくは、ハードパームステアリン、ハイオレイックヒマワリ油極度硬化油、菜種極度硬化油、大豆極度硬化油が挙げられる。 In addition, as the oil and fat composition raw material of the present invention, instead of directly synthesizing the XXX type triglyceride, a natural triglyceride composition obtained by hydrogenation, transesterification or fractionation may be used. Examples of naturally occurring triglyceride compositions include rapeseed oil, soybean oil, sunflower oil, high oleic sunflower oil, safflower oil, palm stearin, and mixtures thereof. Particularly preferred are hardened oils, partially hardened oils and extremely hardened oils of these naturally derived triglyceride compositions. More preferred are hard palm stearin, high oleic sunflower oil extremely hardened oil, rapeseed extremely hardened oil, and soybean extremely hardened oil.
 さらに、本発明の油脂組成物原料としては、市販されている、トリグリセリド組成物又は合成油脂を挙げることができる。例えば、トリグリセリド組成物としては、ハードパームステアリン(日清オイリオグループ株式会社製)、菜種極度硬化油(横関油脂工業株式会社製)、大豆極度硬化油(横関油脂工業株式会社製)を挙げることができる。また、合成油脂としては、トリパルミチン(東京化成工業株式会社製)、トリステアリン(シグマアルドリッチ製)、トリステアリン(東京化成工業株式会社製)、トリアラキジン(東京化成工業株式会社製)トリベヘニン(東京化成工業株式会社製)を挙げることができる。
その他、パーム極度硬化油は、XXX型トリグリセリドの含量が少ないので、トリグリセリドの希釈成分として使用できる。
Furthermore, as the oil and fat composition raw material of the present invention, a commercially available triglyceride composition or synthetic oil and fat can be mentioned. For example, as a triglyceride composition, hard palm stearin (manufactured by Nisshin Oillio Group Co., Ltd.), rapeseed extremely hardened oil (manufactured by Yokoseki Yushi Kogyo Co., Ltd.), soybean super hardened oil (manufactured by Yokoseki Yushi Kogyo Co., Ltd.) can be mentioned. it can. Synthetic fats and oils include tripalmitin (manufactured by Tokyo Chemical Industry Co., Ltd.), tristearin (manufactured by Sigma Aldrich), tristearin (manufactured by Tokyo Chemical Industry Co., Ltd.), triarachidin (manufactured by Tokyo Chemical Industry Co., Ltd.) and tribehenine (manufactured by Tokyo Chemical Industry Co., Ltd.). Manufactured by Kogyo Co., Ltd.).
In addition, palm extremely hardened oil has a low content of XXX type triglyceride, and therefore can be used as a dilute component of triglyceride.
<その他の成分>
 上記油脂組成物原料としては、上記トリグリセリドの他、任意に部分グリセリド、脂肪酸、抗酸化剤、乳化剤、水などの溶媒等のその他の成分を含んでいてもよい。これらその他の成分の量は、本発明の効果を損なわない限り任意の量とすることができるが、例えば、XXX型トリグリセリドの全質量を100質量%とした場合、0~5質量%、好ましくは0~2質量%、より好ましくは0~1質量%である。
<Other ingredients>
In addition to the triglyceride, the oil and fat composition raw material may optionally contain other components such as a partial glyceride, a fatty acid, an antioxidant, an emulsifier, and a solvent such as water. The amount of these other components may be any amount as long as the effects of the present invention are not impaired. For example, when the total mass of the XXX triglyceride is 100% by mass, 0 to 5% by mass, preferably It is 0-2% by mass, more preferably 0-1% by mass.
 上記油脂組成物原料は、成分が複数含まれる場合、任意に混合してもよい。混合は、均質な反応基質が得られる限り公知のいかなる混合方法を用いてもよいが、例えば、パドルミキサー、アジホモミキサー、ディスパーミキサー等で行うことができる。
 当該混合は、必要に応じて加熱下で混合してもよい。加熱は、後述の工程(b)における加熱温度と同程度であることが好ましく、例えば、50~120℃、好ましくは60~100℃、より好ましくは70~90℃、さらに好ましくは80℃で行われる。
When the said fat-and-oil composition raw material contains two or more components, you may mix arbitrarily. Any known mixing method may be used for mixing as long as a homogeneous reaction substrate can be obtained. For example, a paddle mixer, an adihomo mixer, a disper mixer, or the like can be used.
You may mix the said heating under a heating as needed. The heating is preferably at the same level as the heating temperature in the step (b) described later, for example, 50 to 120 ° C., preferably 60 to 100 ° C., more preferably 70 to 90 ° C., more preferably 80 ° C. Is called.
(b)溶融状態の前記油脂組成物を得る工程
 上記(d)工程の前に、上記工程(a)で準備された油脂組成物原料は、準備された時点で溶融状態にある場合、加熱せずにそのまま冷却されるが、準備された時点で溶融状態にない場合は、任意に加熱され、該油脂組成物原料中に含まれるトリグリセリドを融解して溶融状態の油脂組成物原料を得る。
 ここで、油脂組成物原料の加熱は、上記油脂組成物原料中に含まれるトリグリセリドの融点以上の温度、特にXXX型トリグリセリドを融解できる温度、例えば、70~200℃、好ましくは、75~150℃、より好ましくは80~100℃であることが適当である。また、加熱は、例えば、0.1~3時間、好ましくは、0.3~2時間、より好ましくは0.5~1時間継続することが適当である。
(B) The process of obtaining the said fat-and-oil composition of a molten state Before the said (d) process, when the fat-and-oil composition raw material prepared by the said process (a) is in a molten state at the time of preparation, please heat. Although it is cooled as it is, when it is not in a molten state at the time of preparation, it is arbitrarily heated to melt the triglyceride contained in the oil composition raw material to obtain a molten oil composition raw material.
Here, the heating of the oil / fat composition raw material is performed at a temperature equal to or higher than the melting point of the triglyceride contained in the oil / fat composition raw material, particularly at a temperature at which the XXX type triglyceride can be melted, for example, 70 to 200 ° C., preferably 75 to 150 ° C. More preferably, the temperature is 80 to 100 ° C. In addition, the heating is suitably continued, for example, for 0.1 to 3 hours, preferably 0.3 to 2 hours, more preferably 0.5 to 1 hour.
(d)溶融状態の油脂組成物を冷却して粉末油脂組成物を得る工程
 上記工程(a)又は(b)で準備された溶融状態の油脂組成物原料は、さらに冷却固化されて、β型油脂を含有し、その粒子形状が板状である粉末油脂組成物を形成する。
 ここで、「溶融状態の油脂組成物原料を冷却固化」するためには、冷却温度の上限値として、溶融状態の油脂組成物原料を、当該油脂組成物原料に含まれる油脂成分のβ型油脂の融点より低い温度に保つことが必要である。「油脂組成物原料に含まれる油脂成分のβ型油脂の融点より低い温度」とは、例えば、炭素数が18のステアリン酸残基を3つ有するXXX型トリグリセリドの場合、β型油脂の融点は74℃であるので(表1)、当該融点より1~30℃低い温度(即ち44~73℃)、好ましくは当該融点より1~20℃低い温度(即ち54~73℃)、より好ましくは当該融点より1~15℃低い温度(即ち59~73℃)、特に好ましくは、1℃、2℃、3℃、4℃、5℃、6℃、7℃、8℃、9℃または10℃低い温度である。
 より好ましくは、β型油脂を得るためには、冷却温度の下限値として、以下の式から求められる冷却温度以上に保つことが適当である。
冷却温度(℃) = 炭素数x × 6.6 ― 68
(式中、炭素数xは、油脂組成物原料中に含まれるXXX型トリグリセリドの炭素数x)
 このような冷却温度以上とするのは、XXX型トリグリセリドを含有するβ型油脂を得るために、当該油脂の結晶化の際、冷却温度をβ型油脂以外のα型油脂やβ’型油脂が結晶化しない温度に設定する必要があるためである。冷却温度は、主にXXX型トリグリセリドの分子の大きさに依存するので、炭素数xと最適な冷却温度の下限値との間には一定の相関関係があることが理解できる。
 例えば、油脂組成物原料に含まれるXXX型トリグリセリドが、炭素数が18のステアリン酸残基を3つ有するXXX型トリグリセリドである場合、冷却温度の下限値は50.8℃以上となる。従って、炭素数が18のステアリン酸残基を3つ有するXXX型トリグリセリドの場合、「溶融状態の油脂組成物原料を冷却固化」する温度は、50.8℃以上72℃以下がより好ましいこととなる。
 また、XXX型トリグリセリドが2種以上の混合物である場合は、炭素数xが小さい方の冷却温度に合わせてその下限値を決定することができる。例えば、油脂組成物原料に含まれるXXX型トリグリセリドが、炭素数が16のパルミチン酸残基を3つ有するXXX型トリグリセリドと炭素数が18のステアリン酸残基を3つ有するXXX型トリグリセリドとの混合物である場合、冷却温度の下限値は小さい方の炭素数16に合わせて37.6℃以上となる。
(D) Step of cooling the molten fat composition to obtain a powdered fat composition The molten fat composition raw material prepared in the above step (a) or (b) is further cooled and solidified to form β-type A powdery fat composition containing fats and oils and having a plate-like particle shape is formed.
Here, in order to “cool and solidify a molten fat composition raw material”, the upper limit value of the cooling temperature is obtained by using the molten fat composition raw material as a β-type fat of the fat component contained in the fat composition raw material. It is necessary to keep the temperature lower than the melting point of. For example, in the case of XXX type triglyceride having 3 stearic acid residues having 18 carbon atoms, the melting point of β type fat is: Since it is 74 ° C. (Table 1), it is 1-30 ° C. lower than the melting point (ie, 44-73 ° C.), preferably 1-20 ° C. lower than the melting point (ie, 54-73 ° C.), more preferably 1-15 ° C. below the melting point (ie 59-73 ° C.), particularly preferably 1 ° C., 2 ° C., 3 ° C., 4 ° C., 5 ° C., 6 ° C., 7 ° C., 8 ° C., 9 ° C. or 10 ° C. Temperature.
More preferably, in order to obtain the β-type oil and fat, it is appropriate to keep the cooling temperature lower than the cooling temperature obtained from the following formula as the lower limit value of the cooling temperature.
Cooling temperature (° C.) = Carbon number ×× 6.6−68
(In the formula, carbon number x is carbon number x of XXX type triglyceride contained in the oil and fat composition raw material)
In order to obtain β-type fats and oils containing XXX type triglycerides, the cooling temperature is set to α-type fats other than β-type fats and β′-type fats and oils other than β-type fats. This is because it is necessary to set a temperature at which crystallization does not occur. Since the cooling temperature mainly depends on the molecular size of the XXX type triglyceride, it can be understood that there is a certain correlation between the carbon number x and the lower limit of the optimum cooling temperature.
For example, when the XXX type triglyceride contained in the oil and fat composition raw material is XXX type triglyceride having 3 stearic acid residues having 18 carbon atoms, the lower limit of the cooling temperature is 50.8 ° C. or more. Therefore, in the case of the XXX type triglyceride having 3 stearic acid residues having 18 carbon atoms, the temperature for “cooling and solidifying the molten oil composition raw material” is more preferably 50.8 ° C. or more and 72 ° C. or less. Become.
Moreover, when XXX type | mold triglyceride is a 2 or more types of mixture, the lower limit can be determined according to the cooling temperature with the smaller carbon number x. For example, the XXX type triglyceride contained in the oil and fat composition raw material is a mixture of XXX type triglyceride having 3 palmitic acid residues having 16 carbon atoms and XXX type triglyceride having 3 stearic acid residues having 18 carbon atoms. In this case, the lower limit of the cooling temperature is 37.6 ° C. or higher in accordance with the smaller carbon number of 16.
 別の態様として、上記冷却温度の下限値は、XXX型トリグリセリドを含む油脂組成物原料の、当該β型油脂に対応するα型油脂の融点以上の温度であることが適当である。例えば、油脂組成物原料に含まれるXXX型トリグリセリドが、炭素数が18のステアリン酸残基を3つ有するXXX型トリグリセリドである場合、当該ステアリン酸残基を3つ有するXXX型トリグリセリドのα型油脂の融点は55℃であるから(表1)、かかる場合の「溶融状態の油脂組成物原料を冷却固化」する温度は、55℃以上72℃以下が好ましいこととなる。 As another aspect, the lower limit value of the cooling temperature is suitably a temperature equal to or higher than the melting point of the α-type oil or fat corresponding to the β-type oil or fat of the oil or fat composition raw material containing XXX type triglyceride. For example, when the XXX-type triglyceride contained in the oil-and-fat composition raw material is a XXX-type triglyceride having 3 stearic acid residues having 18 carbon atoms, an α-type oil and fat of the XXX-type triglyceride having 3 stearic acid residues Since the melting point is 55 ° C. (Table 1), the temperature for “cooling and solidifying the molten oil and fat composition raw material” in this case is preferably 55 ° C. or more and 72 ° C. or less.
 さらに別の態様として、溶融状態にある油脂組成物原料の冷却は、例えばxが10~12のときは最終温度が、好ましくは-2~46℃、より好ましくは12~44℃、更に好ましくは14~42℃の温度になるように冷却することによって行われる。冷却における最終温度は、例えばxが13又は14のときは、好ましくは24~56℃、より好ましくは32~54℃、更に好ましくは40~52℃であり、xが15又は16のときは、好ましくは36~66℃、より好ましくは44~64℃、更に好ましくは52~62℃であり、xが17又は18のときは、好ましくは50~72℃、より好ましくは54~70℃、更に好ましくは58~68℃であり、xが19又は20のときは、好ましくは62~80℃、より好ましくは66~78℃、更に好ましくは70~77℃であり、xが21又は22のときは、好ましくは66~84℃、より好ましくは70~82℃、更に好ましくは74~80℃である。上記最終温度において、例えば、好ましくは2時間以上、より好ましくは4時間以上、更に好ましくは6時間以上であって、好ましくは2日間以下、より好ましくは24時間以下、更に好ましくは12時間以下、静置することが適当である。 In still another embodiment, the cooling of the raw material for the fat and oil composition in the molten state is, for example, when x is 10 to 12, the final temperature is preferably −2 to 46 ° C., more preferably 12 to 44 ° C., and still more preferably. It is performed by cooling to a temperature of 14 to 42 ° C. For example, when x is 13 or 14, the final temperature in cooling is preferably 24 to 56 ° C., more preferably 32 to 54 ° C., still more preferably 40 to 52 ° C., and when x is 15 or 16, Preferably it is 36 to 66 ° C., more preferably 44 to 64 ° C., further preferably 52 to 62 ° C., and when x is 17 or 18, it is preferably 50 to 72 ° C., more preferably 54 to 70 ° C. Preferably, it is 58 to 68 ° C. When x is 19 or 20, it is preferably 62 to 80 ° C, more preferably 66 to 78 ° C, still more preferably 70 to 77 ° C, and when x is 21 or 22. Is preferably 66 to 84 ° C, more preferably 70 to 82 ° C, still more preferably 74 to 80 ° C. At the final temperature, for example, preferably 2 hours or more, more preferably 4 hours or more, still more preferably 6 hours or more, preferably 2 days or less, more preferably 24 hours or less, still more preferably 12 hours or less, It is appropriate to stand still.
(c)粉末生成促進工程
 さらに、工程(d)の前、上記工程(a)又は(b)と(d)との間に、(c)粉末生成を促進するための任意工程として、工程(d)で使用する溶融状態の油脂組成物原料に対し、シーディング法(c1)、テンパリング法(c2)及び/又は(c3)予備冷却法による処理を行ってもよい。これらの任意工程(c1)~(c3)は、いずれか単独で行ってもよいし、複数の工程を組み合わせて行ってもよい。ここで、工程(a)又は(b)と工程(d)との間とは、工程(a)又は(b)中、工程(a)又は(b)の後であって工程(d)の前、工程(d)中を含む意味である。
 シーディング法(c1)及びテンパリング法(c2)は、本発明の粉末油脂組成物の製造において、溶融状態にある油脂組成物原料をより確実に粉末状とするために、最終温度まで冷却する前に、溶融状態にある油脂組成物原料を処置する粉末生成促進方法である。 ここで、シーディング法(c1)とは、粉末の核(種)となる成分を溶融状態にある油脂組成物原料の冷却時に少量添加して、粉末化を促進する方法である。具体的には、例えば、工程(b)で得られた溶融状態にある油脂組成物原料に、当該油脂組成物原料中のXXX型トリグリセリドと炭素数が同じXXX型トリグリセリドを好ましくは80質量%以上、より好ましくは90質量%以上含む油脂粉末を核(種)となる成分として準備する。この核となる油脂粉末を、溶融状態にある油脂組成物原料の冷却時、当該油脂組成物原料の温度が、例えば、最終冷却温度±0~+10℃、好ましくは+5~+10℃の温度に到達した時点で、当該溶融状態にある油脂組成物原料100質量部に対して0.1~1質量部、好ましくは0.2~0.8質量部添加することにより、油脂組成物の粉末化を促進する方法である。
 また、テンパリング法(c2)とは、溶融状態にある油脂組成物原料の冷却において、最終冷却温度で静置する前に一度、工程(d)の冷却温度よりも低い温度、例えば5~20℃低い温度、好ましくは7~15℃低い温度、より好ましくは10℃程度低い温度に、好ましくは10~120分間、より好ましくは30~90分間程度冷却することにより、油脂組成物の粉末化を促進する方法である。
 さらに、予備冷却法(c3)とは、前記工程(a)又は(b)で得られた溶融状態の油脂組成物原料を、工程(d)にて冷却する前に、前記XXX型トリグリセリドを含む油脂組成物原料を準備した時の温度と前記油脂組成物原料の冷却時の冷却温度との間の温度で一旦冷却する方法、言い換えれば、工程(a)又は(b)の溶融状態の温度よりも低く、工程(d)の冷却温度よりも高い温度で一旦予備冷却する方法である。(c3)予備冷却法に続いて、工程(d)の油脂組成物原料の冷却時の冷却温度で冷却することが行われる。工程(d)の冷却温度より高い温度とは、例えば、工程(d)の冷却温度よりも2~40℃高い温度、好ましくは3~30℃高い温度、より好ましくは4~30℃高い温度、さらに好ましくは5~10℃程度高い温度であり得る。前記予備冷却する温度を低く設定すればするほど、工程(d)の冷却温度における本冷却時間を短くすることができる。すなわち、予備冷却法とは、シーディング法やテンパリング法と異なり、冷却温度を段階的に下げるだけで油脂組成物の粉末化を促進できる方法であり、工業的に製造する場合に利点が大きい。
(C) Powder production promotion step Further, before the step (d), between the above steps (a) or (b) and (d), (c) As an optional step for promoting powder production, You may perform the process by the seeding method (c1), the tempering method (c2), and / or the (c3) precooling method with respect to the oil-fat composition raw material of the molten state used by d). Any of these optional steps (c1) to (c3) may be performed alone, or a plurality of steps may be combined. Here, between step (a) or (b) and step (d) is after step (a) or (b) in step (a) or (b) and in step (d). It means to include the previous step (d).
The seeding method (c1) and the tempering method (c2) are carried out before the cooling to the final temperature in order to make the oil and fat composition raw material in a molten state more reliable in the production of the oil and fat composition of the present invention. And a method for accelerating the production of powder for treating a raw material of an oil and fat composition in a molten state. Here, the seeding method (c1) is a method in which a small amount of a component that becomes a powder core (seed) is added at the time of cooling the oil and fat composition raw material in a molten state to promote powdering. Specifically, for example, the XXX type triglyceride having the same carbon number as that of the XXX type triglyceride in the fat and oil composition raw material is preferably 80% by mass or more to the fat and oil composition raw material in the molten state obtained in the step (b). More preferably, an oil and fat powder containing 90% by mass or more is prepared as a core (seed) component. When the fat composition is cooled, the temperature of the fat composition raw material reaches, for example, the final cooling temperature ± 0 to + 10 ° C., preferably +5 to + 10 ° C. At this point, 0.1 to 1 part by weight, preferably 0.2 to 0.8 parts by weight, is added to 100 parts by weight of the oil and fat composition raw material in the molten state, thereby pulverizing the oil and fat composition. It is a way to promote.
The tempering method (c2) is a temperature lower than the cooling temperature in the step (d), for example, 5 to 20 ° C., before cooling at the final cooling temperature in the cooling of the fat and oil composition raw material in a molten state. The pulverization of the oil and fat composition is promoted by cooling to a low temperature, preferably 7 to 15 ° C., more preferably about 10 ° C., preferably for 10 to 120 minutes, more preferably about 30 to 90 minutes. It is a method to do.
Furthermore, the preliminary cooling method (c3) includes the XXX type triglyceride before the molten oil composition raw material obtained in the step (a) or (b) is cooled in the step (d). A method of once cooling at a temperature between the temperature at which the oil / fat composition raw material is prepared and the cooling temperature at the time of cooling the oil / fat composition raw material, in other words, from the molten state temperature in the step (a) or (b) Is preliminarily cooled at a temperature higher than the cooling temperature of step (d). (C3) Subsequent to the pre-cooling method, cooling is performed at the cooling temperature at the time of cooling the fat composition raw material in the step (d). The temperature higher than the cooling temperature of step (d) is, for example, a temperature 2 to 40 ° C. higher than the cooling temperature of step (d), preferably a temperature higher by 3 to 30 ° C., more preferably a temperature higher by 4 to 30 ° C., More preferably, the temperature may be as high as 5 to 10 ° C. The lower the temperature for the preliminary cooling, the shorter the main cooling time at the cooling temperature in the step (d). That is, unlike the seeding method or the tempering method, the pre-cooling method is a method that can promote the pulverization of the oil / fat composition by simply lowering the cooling temperature stepwise, and has a great advantage in industrial production.
(e)固形物を粉砕して粉末油脂組成物を得る工程
 上記工程(d)の冷却によって粉末油脂組成物を得る工程は、より具体的には、工程(d)の冷却によって得られる固形物を粉砕して粉末油脂組成物を得る工程(e)によって行われてもよい。
 詳細に説明すると、まず、上記油脂組成物原料を融解して溶融状態の油脂組成物を得、その後冷却して溶融状態の油脂組成物原料よりも体積が増加した空隙を有する固形物を形成する。空隙を有する固形物となった油脂組成物は、軽い衝撃を加えることで粉砕でき、固形物が容易に崩壊して粉末状となる。
 ここで、軽い衝撃を加える手段は特に特定されないが、振る、篩に掛ける等により、軽く振動(衝撃)を与えて粉砕する(ほぐす)方法が、簡便で好ましい。
 なお、該固形物を公知の粉砕加工手段により粉砕してもよい。このような粉砕加工手段の一例としては、ハンマーミル、カッターミル等が挙げられる。
(E) Step of obtaining a powdered fat composition by pulverizing a solid matter More specifically, the step of obtaining a powdered fat composition by cooling in the step (d) is more specifically a solid matter obtained by cooling in the step (d). It may be performed by the process (e) which grind | pulverizes and obtains a powdery oil-fat composition.
More specifically, first, the oil composition raw material is melted to obtain a molten oil composition, and then cooled to form a solid having voids whose volume is increased as compared with the molten oil composition raw material. . The fat and oil composition that has become a solid having voids can be pulverized by applying a light impact, and the solid is easily disintegrated into a powder form.
Here, a means for applying a light impact is not particularly specified, but a method of lightly applying vibration (impact) and pulverizing (raising) by shaking, sieving, etc. is simple and preferable.
The solid material may be pulverized by a known pulverization means. Examples of such pulverization means include a hammer mill and a cutter mill.
<改良食品素材中の離水止用粉末油脂組成物の含有量>
 本発明の離水防止用粉末油脂組成物は、食品素材100質量部に対して、好ましくは0.1~10質量部で含有される。より好ましくは、0.2~8質量%であり、さらに好ましくは、0.3~5質量%である。
 食品素材100質量部に対して、本発明の離水防止用粉末油脂組成物を0.1質量部以上含有させれば、本発明の所望の離水防止効果(又は水分移行防止効果)が得られる。また、食品素材100質量部に対して、10質量部以下で含有させると、物性や食感への悪い影響が出ないので好ましい。
 なお、上記離水防止用粉末油脂組成物は食品の製造過程で熱により溶融することもあり得るので、上記離水防止用粉末油脂組成物に代えて、溶融状態の上記離水防止用「油脂組成物」を加えることも可能である。当該離水防止用油脂組成物の含有量は上記離水防止用粉末油脂組成物で定義したのと同様である。
<Content of powder oil composition for stopping water separation in improved food material>
The powdered fat composition for preventing water separation of the present invention is preferably contained in an amount of 0.1 to 10 parts by mass with respect to 100 parts by mass of the food material. More preferably, it is 0.2 to 8% by mass, and still more preferably 0.3 to 5% by mass.
If the powdered fat / oil composition for preventing water separation of the present invention is contained in an amount of 0.1 part by mass or more with respect to 100 parts by mass of the food material, the desired water separation preventing effect (or water transfer preventing effect) of the present invention can be obtained. Moreover, it is preferable to make it contain at 10 mass parts or less with respect to 100 mass parts of foodstuffs, since the bad influence on a physical property or food texture does not come out.
In addition, since the powdered fat composition for preventing water separation may be melted by heat in the production process of the food, the “oil composition for preventing water separation” in the molten state instead of the powdered oil composition for preventing water separation. It is also possible to add. The content of the oil separation composition for preventing water separation is the same as that defined in the powder oil composition for preventing water separation.
<改良食品素材の製造方法>
 本発明の改良食品素材は、食品素材に本発明の離水防止用粉末油脂組成物を配合する工程を有することにより製造することができる。ここで、「配合」とは、本発明の離水防止用粉末油脂組成物と食品素材とを混合して、食品素材の表面に前記粉末油脂組成物を付着させてもよいし、本発明の離水防止用粉末油脂組成物を食品素材に直接練り込んでもよく、また、これらの方法によって限定されない。
 食品素材に対する本発明の離水防止用粉末油脂組成物の使用量や、上記離水防止用粉末油脂組成物に代えて、溶融状態の上記離水防止用油脂組成物を配合することができること等は上記で定義したとおりである。
<Production method for improved food ingredients>
The improved food material of the present invention can be produced by having a step of blending the powdered fat composition for preventing water separation of the present invention with a food material. Here, the “formulation” may be the mixture of the powdered fat composition for preventing water separation of the present invention and the food material to adhere the powdered fat composition to the surface of the food material, or the water separation of the present invention. The powdery fat composition for prevention may be directly kneaded into the food material, and is not limited by these methods.
The amount of use of the water / oil preventing powder / fat composition of the present invention for food materials, the fact that the oil / fat composition for preventing water separation in the molten state can be blended in place of the powder / fat composition for preventing water separation are as described above. As defined.
<改良食品の製造方法>
 本発明の改良食品は、上述した改良食品素材や後述する離水防止剤を原材料として含有させることで製造することができる。ここで、「含有させる」とは、本発明の改良食品素材と他の食品素材とを組み合わせて、1つの改良食品としてもよいし、本発明の改良食品素材を他の食品素材の中に直接練り込んで一体としてもよく、また、これらの方法によって限定されない。また場合によっては、改良食品は、改良食品素材そのものであってもよい。
 食品素材に対する本発明の離水防止用粉末油脂組成物の使用量や、上記離水防止用粉末油脂組成物に代えて、溶融状態の上記離水防止用油脂組成物を配合することができること等は上記で定義したとおりである。
<Method for producing improved food>
The improved food of the present invention can be produced by containing the above-described improved food material and the water separation inhibitor described later as raw materials. Here, “to contain” means that the improved food material of the present invention and another food material may be combined to form one improved food, or the improved food material of the present invention is directly contained in another food material. They may be combined into one piece, and are not limited by these methods. In some cases, the improved food may be the improved food material itself.
The amount of use of the water / oil preventing powder / fat composition of the present invention for food materials, the fact that the oil / fat composition for preventing water separation in the molten state can be blended in place of the powder / fat composition for preventing water separation are as described above. As defined.
<離水防止剤(又は水分移行防止剤)>
 ところで、以上述べたように、本発明で用いる離水防止用粉末油脂組成物は、食品素材からの離水を防止し、食品素材本来の品質、新鮮な食感、ジューシーさや瑞々しさを保持し、その結果として、他の食品素材への水分移行を抑制することができるから、本発明は、上記離水防止用粉末油脂組成物を有効成分とする、食品素材の離水防止剤(水分移行防止剤)にも関する。以下に示すように、本発明の離水防止剤を食品の製造工程中で用いることにより、当該食品からの離水を防止するとともに、食品本来の品質、新鮮な食感、ジューシーさや瑞々しさを保持し、その結果として、他の食品素材への水分移行を抑制することができる。
 本発明の離水防止剤(又は水分移行防止剤)は、上述の離水防止用粉末油脂組成物を有効成分として含有する。本発明の離水防止剤は、上記の離水防止用粉末油脂組成物を、好ましくは60質量%以上含有し、より好ましくは80質量%以上含有し、さらに好ましくは100質量%以上含有する。
 また、本発明の離水防止剤(又は水分移行防止剤)は、有効成分であると上述した離水防止用粉末油脂組成物を含有したものであればよく、この他に本発明の効果を損なわない範囲で、大豆油、菜種油などの油脂、デキストリン、澱粉等の賦形剤、品質改良剤等の他の成分を含有させたものであってもよい。
 但し、本発明の好ましい離水防止剤(又は水分移行防止剤)は、実質的に当該離水防止用粉末油脂組成物のみからなることが好ましい。また「実質的に」とは、離水防止剤中に含まれる粉末油脂組成物以外の成分が、離水防止剤を100質量%とした場合、例えば、好ましくは0~15質量%、より好ましくは0~10質量%、さらに好ましくは0~5質量%であることを意味する。
<Water separation inhibitor (or moisture migration inhibitor)>
By the way, as described above, the powdered fat composition for preventing water separation used in the present invention prevents water separation from the food material, maintains the original quality of the food material, fresh texture, juiciness and freshness, As a result, since water transfer to other food materials can be suppressed, the present invention provides a food material water separation preventive agent (moisture transfer preventive agent) comprising the above-mentioned powder oil and fat composition for water separation prevention as an active ingredient. Also related. As shown below, by using the water separation preventive agent of the present invention in the production process of food, while preventing water separation from the food, the original quality of food, fresh texture, juiciness and freshness are retained. As a result, moisture transfer to other food materials can be suppressed.
The water separation inhibitor (or water migration inhibitor) of the present invention contains the above-described powder oil composition for preventing water separation as an active ingredient. The water separation preventive agent of the present invention preferably contains 60% by mass or more, more preferably 80% by mass or more, and still more preferably 100% by mass or more of the above-mentioned powder oil / fat composition for water separation prevention.
Moreover, the water separation preventing agent (or water migration preventing agent) of the present invention only needs to contain the powder oil composition for preventing water separation described above as an active ingredient, and does not impair the effects of the present invention. In the range, other components such as fats and oils such as soybean oil and rapeseed oil, excipients such as dextrin and starch, and quality improvers may be included.
However, it is preferable that the preferred water separation preventing agent (or water migration preventing agent) of the present invention consists essentially of the powder oil composition for water separation prevention. In addition, “substantially” means that the components other than the powdered oil and fat composition contained in the water separation preventing agent are preferably 0 to 15% by mass, and more preferably 0% when the water separation preventing agent is 100% by mass. It means -10% by mass, more preferably 0-5% by mass.
 次に、実施例および比較例を挙げ、本発明を更に詳しく説明するが、本発明はこれらに何ら制限されるものではない。また。以下において「%」とは、特別な記載がない場合、質量%を示す。
[分析方法]
・トリグリセリド組成
ガスクロマトグラフィー分析条件
DB1-ht(0.32mm×0.1μm×5m)Agilent Technologies社(123-1131)
注入量    :1.0μL
注入口    :370℃
検出器    :370℃
スプリット比 :50/1 35.1kPa コンスタントプレッシャー
カラムCT   :200℃(0min hold)~(15℃/min)~370℃(4min hold)
・X線回折測定
 X線回折装置UltimaIV(株式会社リガク社製)を用いて、CuKα(λ=1.542Å)を線源とし、Cu用フィルタ使用、出力1.6kW、操作角0.96~30.0°、測定速度2°/分の条件で測定した。この測定により、XXX型トリグリセリドを含む油脂成分におけるα型油脂、β’型油脂、及びβ型油脂の存在を確認した。4.6Å付近のピークのみを有し、4.1~4.2Å付近のピークを有しない場合は、油脂成分のすべてがβ型油脂であると判断した。
 なお、上記X線回折測定の結果から、ピーク強度比=[β型の特徴的ピークの強度(2θ=19°(4.6Å))/(α型の特徴的ピークの強度(2θ=21°(4.2Å))+β型の特徴的ピークの強度(2θ=19°(4.6Å)))]をβ型油脂の存在量を表す指標として測定した。
EXAMPLES Next, although an Example and a comparative example are given and this invention is demonstrated in more detail, this invention is not restrict | limited to these at all. Also. In the following, “%” indicates mass% unless otherwise specified.
[Analysis method]
・ Triglyceride composition gas chromatography analysis conditions
DB1-ht (0.32mm × 0.1μm × 5m) Agilent Technologies (123-1131)
Injection volume: 1.0 μL
Inlet: 370 ° C
Detector: 370 ° C
Split ratio: 50/1 35.1kPa Constant pressure column CT: 200 ℃ (0min hold) to (15 ℃ / min) to 370 ℃ (4min hold)
-X-ray diffraction measurement Using an X-ray diffractometer Ultima IV (manufactured by Rigaku Corporation), using CuKα (λ = 1.542 mm) as a radiation source, using a filter for Cu, output 1.6 kW, operating angle 0.96 ~ The measurement was performed under the conditions of 30.0 ° and a measurement speed of 2 ° / min. By this measurement, the presence of α-type oil and fat, β′-type oil and fat, and β-type oil and fat in the oil and fat component containing XXX type triglyceride was confirmed. When it had only a peak around 4.6 有 し and no peak around 4.1 to 4.2 Å, it was judged that all of the oil and fat components were β-type oils and fats.
From the results of the X-ray diffraction measurement, the peak intensity ratio = [intensity of the β-type characteristic peak (2θ = 19 ° (4.6 ()) / (intensity of the α-type characteristic peak (2θ = 21 °]). (4.2 Å)) + β-type characteristic peak intensity (2θ = 19 ° (4.6 Å)))] was measured as an index representing the abundance of β-type fats and oils.
・ゆるめ嵩密度
 実施例等で得られた粉末油脂組成物のゆるめ嵩密度(g/cm3)は、内径15mm×25mLのメスシリンダーに、当該メスシリンダーの上部開口端から2cm程度上方から粉末油脂組成物を落下させて疎充填し、充填された質量(g)の測定と容量(mL)の読み取りを行い、mL当たりの当該粉末油脂組成物の質量(g)を算出することで求めた。
・結晶(顕微鏡写真)
 3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)にて得られた粉末油脂組成物の結晶の撮影を行った。得られた顕微鏡写真を図4(製造実施例7)及び図5(製造比較例3)に示す。
・アスペクト比
 走査型電子顕微鏡S-3400N(株式会社日立ハイテクノロジーズ製)により直接観察し、画像解析式粒度分布測定ソフトウェア(株式会社マウンテック製 Mac-View)を用いて、任意に選択した粒子について、その長軸方向の長さおよび短軸方向の長さを計測し、計測した個数の平均値として測定した。
・アスペクト比(2)
(a)粉末油脂B(理研ビタミン株式会社製:商品名「スプレーファットNR100」)の粒子のアスペクト比(2)
 この粉末油脂は、ほとんどが球形で、粒子の電子顕微鏡写真から1個1個の粒子について直接長径、及び厚さを測定することができるので、3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で撮影した写真に写った1個1個の粒子について、長径及び厚さ(縦及び横)を測定し、それぞれの粒子について、アスペクト比(2)を求め、計20個の粒子のアスペクト比(2)の平均値を、粒子のアスペクト比(2)とした。
(b)本発明の粉末油脂組成物の粒子のアスペクト比(2)
 本発明の粉末油脂組成物は、板状形状であるため、顕微鏡写真から粒子の厚さを測定することが難しい。したがって、粒子の厚さは、粉末油脂組成物をガラスビーズに付着させたときの顕微鏡写真から測定した。また、長径の値は、レーザー回折散乱法に基づいて測定した平均粒径(d50)を用いた。
 具体的には、ガラスビーズ(アズワン株式会社製、型番BZ-01、寸法0.105~0.125mmφ)に粉末油脂組成物を添加、混合することで、ガラスビーズ表面に粉末油脂組成物を付着させ、その様子を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で撮影した。ガラスビーズ表面に付着した1個の粉末油脂組成物の粒子の付着面から垂直方向の長さを、その粒子の厚さとして測定し、計25個の粒子の厚さの平均値を取り、その値を粉末油脂組成物の粒子の厚さの値とした。
 図14は、後述する粉末油脂組成物Aの粒子の厚さの測定に使用した電子顕微鏡写真(1500倍)の1つで、この写真では、写真中の直線で示した部分(2か所)の長さ(ガラスビーズ表面に付着した粒子の付着面からの垂直方向の長さ)を、粉末油脂組成物の粒子の厚さとして測定した。
 また、長径の値は、上述のレーザー回折散乱法に基づいて測定した平均粒径(d50)を用いた。
 このようにして測定した粉末油脂組成物の粒子の長径と厚さの値から、アスペクト比(2)〔=長径/厚さ〕を求めた。
・平均粒径(d50)
 粒度分布測定装置(日機装株式会社製 Microtrac MT3300ExII)でレーザー回折散乱法(ISO133201,ISO9276-1)に基づいて測定した。なお、測定した平均粒径は、d50の値である。
・水のしみ出し面積比率
 画像処理ソフト「Image J」(オープンソース)を用いて、以下の手順で測定した。
(1)画像データ中の色画用紙の部分をペイントソフトでトリミングし、200×220ピクセルのbitmap形式画像に変換した。
(2)水のしみ出しの状態とかかわりのない陰影などを、ノイズとして補正した
(3)「ImageJ」にて色画用紙が水のしみ出しによって変色している領域を特定し、変色していない部分の面積を上記ソフトによって測定した(この測定値をAとする)。
(4)水のしみ出しの面積比率を、以下の式によって算出した。
・水のしみ出し面積比率(%)  A´=[1-{A/(200×220)}]×100
Loose bulk density The loose bulk density (g / cm 3 ) of the powdered fat composition obtained in the examples and the like is measured in a measuring cylinder having an inner diameter of 15 mm × 25 mL from about 2 cm above the upper opening end of the measuring cylinder. The composition was dropped and loosely filled, the filled mass (g) was measured and the capacity (mL) was read, and the mass (g) of the powdered oil / fat composition per mL was calculated.
・ Crystal (micrograph)
The crystals of the powdered oil / fat composition obtained with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation) were photographed. The obtained micrographs are shown in FIG. 4 (Production Example 7) and FIG. 5 (Production Comparative Example 3).
-Aspect ratio For particles that were directly observed with a scanning electron microscope S-3400N (manufactured by Hitachi High-Technologies Corporation) and arbitrarily selected using image analysis particle size distribution measurement software (Mac-View, manufactured by Mountec Co., Ltd.) The length in the major axis direction and the length in the minor axis direction were measured and measured as an average value of the measured number.
・ Aspect ratio (2)
(A) Particle aspect ratio (2) of powdered oil and fat B (manufactured by Riken Vitamin Co., Ltd .: trade name “Spray Fat NR100”)
Most of the powdered fats and oils are spherical, and the diameter and thickness of each particle can be directly measured from an electron micrograph of the particle. Therefore, the 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation) ) Measure the major axis and thickness (vertical and horizontal) of each particle in the photograph taken in step), determine the aspect ratio (2) for each particle, and determine the aspect ratio of a total of 20 particles. The average value of (2) was defined as the aspect ratio (2) of the particles.
(B) Aspect ratio (2) of the particles of the powdery fat composition of the present invention
Since the powdery fat composition of the present invention has a plate shape, it is difficult to measure the thickness of the particles from a micrograph. Therefore, the thickness of the particles was measured from a photomicrograph when the powdery fat composition was adhered to the glass beads. Moreover, the average particle diameter (d50) measured based on the laser diffraction scattering method was used for the value of the major axis.
Specifically, the powdered fat composition is attached to the surface of the glass beads by adding and mixing the powdered fat composition to glass beads (manufactured by ASONE, model number BZ-01, dimensions 0.105 to 0.125 mmφ). The situation was photographed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation). The length in the vertical direction from the adhesion surface of the particles of one powdered fat composition adhering to the glass bead surface was measured as the thickness of the particles, and the average value of the total 25 particle thicknesses was taken. The value was taken as the value of the particle thickness of the powdered fat composition.
FIG. 14 is one of the electron micrographs (1500 times) used for the measurement of the particle thickness of powder oil composition A described later. In this photograph, the portions (two places) indicated by straight lines in the photograph. (Length in the vertical direction from the adhesion surface of the particles adhering to the glass bead surface) was measured as the thickness of the particles of the powdery fat composition.
Moreover, the average particle diameter (d50) measured based on the above-mentioned laser diffraction scattering method was used for the value of the major axis.
The aspect ratio (2) [= major axis / thickness] was determined from the values of the major axis and thickness of the particles of the powdery fat composition thus measured.
・ Average particle size (d50)
It measured based on the laser diffraction scattering method (ISO133201, ISO9276-1) with the particle size distribution measuring apparatus (Microtrac MT3300ExII by Nikkiso Co., Ltd.). In addition, the measured average particle diameter is the value of d50.
-Permeation area ratio of water It measured with the following procedures using image processing software "Image J" (open source).
(1) The portion of the color drawing paper in the image data was trimmed with paint software and converted into a 200 × 220 pixel bitmap image.
(2) Shading that is not related to the state of water seepage is corrected as noise. (3) In “ImageJ”, the area where the color paper is discolored due to water seepage is specified, and it is not discolored. The area of the part was measured by the above software (this measured value is A).
(4) The area ratio of the water exudation was calculated by the following formula.
-Permeation area ratio of water (%) A '= [1- {A / (200 × 220)}] × 100
<原料油脂>
(1)粉末油脂組成物A(離水防止用粉末油脂組成物)
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:79.1質量%、菜種極度硬化油、横関油脂工業株式会社製)25gを80℃にて0.5時間維持して完全に融解し、60℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物を機械粉砕することで粉末状の結晶組成物である粉末油脂組成物A(ゆるめ嵩密度:0.2g/cm、粒子のアスペクト比1.6、粒子のアスペクト比(2):4.6、平均粒径8.0μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.89)を得た。
 得られた粉末油脂組成物Aを3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物Aの粒子の形状は板状形状であった。
 この粉末油脂組成物Aの顕微鏡写真を、図15(100倍)、及び図16(300倍)に示す。
 以下の試験では、この粉末油脂組成物Aを用いた。
(2)粉末油脂B
 粉末油脂Bとして、市販の粉末油脂(理研ビタミン株式会社製:スプレーファットNR100)を用いた。
 この粉末油脂Bは、ビーズ状の球形粉末であり、油脂をカプセルに閉じ込めた水に容易に分散し、ゆるめ嵩密度は0.5g/cm、粒子のアスペクト比は1.1、粒子のアスペクト比(2)は1.1、平均粒径は86μmであった。また、この粉末油脂BをX線回折分析した結果、回折ピークが4.6で、強度比が0.91であった。X線回折測定回折ピーク、及びピーク強度比から、この粉末油脂は、β型油脂を含むものであることがわかる。
 粉末油脂Bを3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂Bの粒子の形状は板状形状ではなく、球状であった。
 この粉末油脂Bの顕微鏡写真を、図17(100倍)、及び図18(300倍)に示す。
 以下の試験では、この粉末油脂組Bを用いた。
<Raw oil and fat>
(1) Powdered oil / fat composition A (powdered oil / fat composition for preventing water separation)
25 g of triglyceride having a stearic acid residue (carbon number 18) at the 1st to 3rd positions (XXX type: 79.1% by mass, rapeseed extremely hardened oil, manufactured by Yokoseki Oil & Fat Co., Ltd.) at 80 ° C. for 0.5 hour It was maintained and completely melted, cooled in a thermostatic bath at 60 ° C. for 12 hours to form a solid having voids with increased volume, and after crystallization was completed, it was cooled to a room temperature (25 ° C.) state. The obtained solid is mechanically pulverized to obtain a powdery oil composition A (loose bulk density: 0.2 g / cm 3 , particle aspect ratio 1.6, particle aspect ratio (2 ): 4.6, average particle size 8.0 μm, X-ray diffraction measurement diffraction peak: 4.6 4, peak intensity ratio: 0.89).
When the obtained powdery fat composition A was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition A was a plate-like shape.
The photomicrograph of this powdery fat composition A is shown in FIG. 15 (100 times) and FIG. 16 (300 times).
In the following tests, this powdery fat composition A was used.
(2) Powdered fats and oils B
As the powdered fats and oils B, commercially available powdered fats and oils (manufactured by Riken Vitamin Co., Ltd .: Spray Fat NR100) were used.
This powdered fat / oil B is a bead-shaped spherical powder, which is easily dispersed in water in which the fat / oil is trapped, has a loose bulk density of 0.5 g / cm 3 , a particle aspect ratio of 1.1, and a particle aspect ratio. The ratio (2) was 1.1, and the average particle size was 86 μm. Further, as a result of X-ray diffraction analysis of this powdery fat / oil B, the diffraction peak was 4.6, and the intensity ratio was 0.91. From the diffraction peak of the X-ray diffraction measurement and the peak intensity ratio, it can be seen that the powdered fat / oil contains β-type fat / oil.
When the powdered fats and oils B were observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fats and oils B was not a plate shape but a spherical shape.
The micrograph of this powdery fat / oil B is shown in FIG. 17 (100 times) and FIG. 18 (300 times).
In the following tests, this powder fat and oil set B was used.
[試験例1]解凍時の離水防止効果
<冷凍豚肉の製造>
 下記表2の配合に従って、実施例1の冷凍豚肉(改良食品素材)及び比較例1~2の冷凍豚肉(食品素材)を製造した。より詳細には、1枚30gとなるように切り出したロース豚肉を6枚用意し、それぞれ2枚に対して粉末油脂組成物(実施例1)A又は粉末油脂B(比較例1)を0.3g付着させ(豚肉100重量部に対して1質量部に相当)、残りの2枚には前記油脂を全く付着させない(比較例2)で、-20℃の業務用冷凍庫で一晩凍らせた。その後、解凍時の離水(ドリップ)を確認するため、常温(20℃)において、上記した6枚の冷凍豚肉をゆっくり解凍させた。冷凍前のロース豚肉の状態と、解凍後の離水の状態(色画用紙に付着した水のしみ出し)とを図1に示した。また、表3には、冷凍豚肉が示した水のしみ出し(色画用紙への水染みの大きさ)を比較した数値(水のしみ出し面積比率)を示した。なお、水のしみ出しは、画像解析ソフト「ImageJ」を使用し、水のしみ出し面積比率の測定は上記した方法を用いて計算した。なお、表3の数値(水のしみ出し面積比率)は、大きければ大きいほど、水のしみ出しの量が多いことを示す。
[Test Example 1] Effect of preventing water separation upon thawing <Production of frozen pork>
According to the composition shown in Table 2 below, the frozen pork (improved food material) of Example 1 and the frozen pork (food material) of Comparative Examples 1 and 2 were produced. More specifically, six pieces of loin pork cut out so as to be 30 g per piece were prepared, and the powdered fat composition (Example 1) A or the powdered fat B (Comparative Example 1) was set to 0. 3 g was attached (corresponding to 1 part by mass with respect to 100 parts by weight of pork), and the oils and fats were not attached to the remaining two pieces (Comparative Example 2), and were frozen overnight in a commercial freezer at −20 ° C. . Then, in order to confirm the water separation (drip) at the time of thawing | decompression, above-mentioned 6 frozen pork was thawed slowly at normal temperature (20 degreeC). The state of the roast pork before freezing and the state of water separation after thawing (seepage of water adhering to the color drawing paper) are shown in FIG. Further, Table 3 shows numerical values (water seepage area ratio) comparing water seepage (size of water stain on color drawing paper) shown by frozen pork. In addition, the water seepage was calculated using the image analysis software “ImageJ”, and the measurement of the water seepage area ratio was calculated using the method described above. In addition, the numerical value of Table 3 (water seepage area ratio) indicates that the greater the amount, the greater the amount of water seepage.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
<冷凍豚肉における離水防止効果>
 図1及び表2~3から明らかであるように、実施例1の冷凍豚肉は、比較例1~2の冷凍豚肉と比較して、明らかに解凍時の水分の染み出し(ドリップ発生)が抑制されていた。したがって、本発明の粉末油脂組成物Aは、解凍時における食品素材からの離水を効果的に防止できることがわかった。このような性質は、様々な冷凍食品の解凍時のドリップを抑制するために使用することができる。
<Effect of preventing water separation in frozen pork>
As is clear from FIG. 1 and Tables 2 to 3, the frozen pork of Example 1 clearly suppresses the exudation of moisture (drip generation) when thawed compared to the frozen pork of Comparative Examples 1 and 2. It had been. Therefore, it turned out that the powdery fat composition A of this invention can prevent the water separation from the food material at the time of thawing | decompression effectively. Such properties can be used to suppress drip when thawing various frozen foods.
[試験例2]浸透圧による離水防止効果
<サラダの製造>
 下記表4の配合に従って、実施例2のサラダ(改良食品)及び比較例3のサラダ(食品)を製造した。より詳細には、市販のカップサラダ((株)サラダファームSFK社製)80gに対し、粉末油脂組成物Aを0.8gまぶした後、これにフレンチドレッシング10gを加えて混合した(混合時にはビニール袋を使用)。これを実施例2とした。一方、同じ市販のカップサラダ((株)サラダファームSFK社製)80gに対し、粉末油脂組成物Aを一切まぶさないで、フレンチドレッシング10gを加えて混合した(混合時にはビニール袋を使用)。これを比較例3とした。ドレッシングを混合した後の実施例2及び比較例3のサラダを常温(20℃)で4時間静置した。また、ドレッシングを混合した後4時間の状態を図2に示した。
[Test Example 2] Effect of preventing water separation by osmotic pressure <Manufacture of salad>
According to the composition shown in Table 4 below, the salad of Example 2 (improved food) and the salad of Comparative Example 3 (food) were produced. More specifically, 80 g of commercially available cup salad (manufactured by Salad Farm SFK Co., Ltd.) is coated with 0.8 g of the powdered fat / oil composition A, and then added with 10 g of French dressing and mixed (vinyl during mixing) Use bags). This was designated Example 2. On the other hand, 80 g of the same commercially available cup salad (manufactured by Salad Farm SFK) was added and mixed with 10 g of French dressing without applying the powdered oil and fat composition A (using a plastic bag at the time of mixing). This was designated as Comparative Example 3. The salads of Example 2 and Comparative Example 3 after mixing the dressings were allowed to stand at room temperature (20 ° C.) for 4 hours. Moreover, the state of 4 hours after mixing a dressing was shown in FIG.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 上記で得たサラダを用いて食感や味覚の評価を行った。専門パネラー4名がサラダを食して、得られた生野菜の食感や味覚について、以下の基準に従い評価した。評価結果は表4に示した。
<シャキシャキ感の評価>
 ○:生野菜のシャキシャキ感が強く感じられた。
 △:生野菜のシャキシャキ感がやや弱く感じられた。
 ×:生野菜のシャキシャキ感がほとんど感じられなかった。
The texture and taste were evaluated using the salad obtained above. Four expert panelists ate the salad and evaluated the texture and taste of the obtained raw vegetables according to the following criteria. The evaluation results are shown in Table 4.
<Evaluation of crispness>
○: The fresh vegetables were strongly crispy.
(Triangle | delta): The crunchiness of raw vegetables was felt a little weakly.
X: The freshness of raw vegetables was hardly felt.
<瑞々しさの評価>
 ○:生野菜の瑞々しさが強く感じられた。
 △:生野菜の瑞々しさが弱く、やや水っぽく感じられた。
 ×:生野菜の瑞々しさがなく、水っぽく感じられた。
<Evaluation of freshness>
○: The freshness of raw vegetables was strongly felt.
Δ: The freshness of the raw vegetables was weak and felt slightly watery.
X: There was no freshness of raw vegetables and it felt watery.
<サラダにおける離水防止効果>
 図2及び表4から明らかであるように、実施例2のサラダは、比較例3のサラダと比較して、ドレッシングの浸透圧による離水が抑制され、シャキシャキとした食感と生野菜の瑞々しさが残されていた。したがって、本発明の粉末油脂組成物Aは、保存時における食品素材からの離水を効果的に防止できることがわかった。このような性質は、水分の多い食品素材から浸透圧による離水を抑制するために使用することができる。
<Anti-wetting effect in salads>
As is clear from FIG. 2 and Table 4, the salad of Example 2 is less clogged with the osmotic pressure of the dressing than the salad of Comparative Example 3, and has a crispy texture and fresh vegetables. There was still a good thing. Therefore, it was found that the powdered fat composition A of the present invention can effectively prevent water separation from the food material during storage. Such a property can be used to suppress water separation due to osmotic pressure from a food material with a high water content.
[試験例3]焼成時における離水防止効果及び水分移行防止効果
<アップルパイの製造>
 下記表5の配合に従って、実施例3のアップルパイ(改良食品)及び比較例4のアップルパイ(食品)を製造した。より詳細には、リンゴの皮を剥いて、約5mm幅に切って一口サイズとした。これを鍋に移して、砂糖を入れて中火で煮込み、しんなりしてきたら、弱火にして水分がなくなるように煮詰めた。水分がなくなったら粗熱をとり、シナモンシュガーを混ぜた。このようにして得られたアップルプレザーブ(フィリング)100質量部に対して粉末油脂組成物Aを1質量部となるようにまぶしたもの(実施例3)とまぶしていないもの(比較例4)とを用意した。別途、自然解凍した冷凍パイシート(ベラミーズ社製:冷凍パイシート(ニュージーランド産バター100%使用)、9.5×9.5cm)に、上述したアップルプレザーブを35g包みこみ、四方を押圧により結着させ、焼成前のアップルパイの上側に適度な切込みを入れて、卵黄を適量塗った後、クッキングシートを置いた角皿の上にこれを置いて、上火200℃、下火200℃に調整したオーブンで、20分間焼成した。焼成から1日後のアップルパイを2つに割った断面の様子を図3に示した。
[Test Example 3] Water separation prevention effect and water migration prevention effect during baking <Manufacture of apple pie>
Apple pie (improved food) of Example 3 and apple pie (food) of Comparative Example 4 were produced according to the formulation shown in Table 5 below. More specifically, the apple was peeled and cut into a width of about 5 mm to make a bite size. I moved this to a pan, put sugar in it and boiled it over medium heat. When the water was gone, the heat was removed and cinnamon sugar was mixed. A powdered fat composition A (Example 3) and a non-coated (Comparative Example 4) powder oil and fat composition A were applied to 100 parts by mass of the apple pleasing (filling) thus obtained, and Prepared. Separately, naturally thawed frozen pie sheet (Bellamy's: frozen pie sheet (using New Zealand butter 100%), 9.5 x 9.5 cm) wrapped in 35 g of the above-mentioned apple prasebue and bound on all sides by pressing, Make an appropriate cut on the upper side of the apple pie before baking, apply an appropriate amount of egg yolk, place it on a square plate with a cooking sheet, and adjust the oven to 200 ° C and 200 ° C. And baked for 20 minutes. FIG. 3 shows a cross-sectional view of the apple pie one day after baking divided into two.
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 上記で得たアップルパイについて、生地の浮き(特に底部)や食感の評価を行った。通常、水分の多いフィリングと同時に焼成したアップルパイでは、特に底部の生地の浮きが悪くなる(つまり、生地の層が詰まった状態となり、パリパリとした食感が損なわれる)。また、専門パネラー4名が焼成から一日後のアップルパイを観察し、又は食して、得られた生地の浮きや食感について、以下の基準に従い評価した。評価結果は表5に示した。
<底部の生地浮きの評価>
 ○:アップルパイの底部の生地浮きが良い。
 △:アップルパイの底部の生地浮きがやや良い。
 ×:アップルパイの底部の生地浮きが悪い。
The apple pie obtained above was evaluated for dough float (particularly the bottom) and texture. Usually, apple pie baked at the same time as filling with a lot of moisture, especially the bottom dough floats poorly (that is, the dough layer becomes clogged and the crispy texture is impaired). In addition, four professional panelists observed or ate the apple pie one day after baking, and evaluated the floating and texture of the obtained dough according to the following criteria. The evaluation results are shown in Table 5.
<Evaluation of the fabric floating at the bottom>
○: Dough floating at the bottom of the apple pie is good.
Δ: Dough floating at the bottom of the apple pie is slightly good.
X: The dough floating at the bottom of the apple pie is poor.
<食感の評価>
 ○:パリパリとした食感が強く感じられ、パイ層の硬さがしっかり感じられた。
 △:パリパリとした食感がやや弱く、パイ層の硬さも弱く感じられた。
 ×:パリパリとした食感が感じられず、全体的にしっとりと感じられた。
<Evaluation of texture>
○: Crisp texture was strongly felt, and the hardness of the pie layer was firmly felt.
(Triangle | delta): The crispy texture was a little weak and the hardness of the pie layer was also felt weak.
X: Crispy texture was not felt, and it was felt moist overall.
 <アップルパイにおける離水防止効果及び水分移行防止効果>
 図3及び表5から明らかであるように、実施例3のアップルパイは、比較例4のアップルパイと比較して、焼成時にアップルプリザーブからの離水及びパイ生地への水分移行が抑制され、パイ生地(特に底部)の浮きが改善されていた。すなわち、底部の生地層が何層もあることが確認できた。したがって、本発明の粉末油脂組成物Aは、焼成時における食品素材からの離水及び水分移行を効果的に防止できることがわかった。このような性質は、菓子・パン類の焼成時におけるフィリングからの離水及び生地への水分移行を抑制するために使用することができる。
<Water separation prevention effect and moisture migration prevention effect in apple pie>
As is apparent from FIG. 3 and Table 5, the apple pie of Example 3 is less water-released from the apple reserve and moisture transfer to the pie dough during baking, compared to the apple pie of Comparative Example 4, and The floating of the dough (especially the bottom) was improved. That is, it was confirmed that there were several layers of the fabric layer at the bottom. Therefore, it turned out that the powdered oil-fat composition A of this invention can prevent the water separation from a food raw material at the time of baking, and a water | moisture content transfer effectively. Such properties can be used to suppress water separation from filling and moisture transfer to dough during baking of confectionery and breads.
[試験例4]自然解凍時及びレンジ加熱時による離水防止効果
<冷凍野菜の製造>
 下記表6~9にあるように、実施例4~9の冷凍野菜(改良食品素材)及び比較例5~6の冷凍野菜(食品素材)を用意した。より詳細には、大根(生)は、1/2本の根の方を使用し、1cm幅のいちょう切りにした。パプリカ(生)は黄色のものを4×1×1cmとなるように切った。きゅうり棒(生)は5cmの長さとなるように拍子切りした。きゅう薄(生)は5mm幅の斜め薄切りとした。じゃが芋(生)は、メークイーンを4×1×1cmとなるように切った。人参(生)は5×1×1cmとなるように拍子切りした。玉ねぎ(生)は5mm幅となるようにくし切りした。前述したそれぞれの野菜に対して、粉末油脂組成物Aを0質量%(比較例5、6)、0.15質量%(実施例4、7)、0.3質量%(実施例5、8)及び0.5質量%(実施例6、9)となるように添加して混合した(混合時にはビニール袋を使用)。そして、-20℃の業務用冷凍庫で一晩凍らせた。その後、解凍時の離水(ドリップ)を確認するため、常温(20℃)において、自然解凍させた(実施例4~6、比較例5)。また、所定の条件で電子レンジを用いてレンジ加熱した(実施例7~9、比較例6)。冷凍品の質量と解凍品の質量との差から、歩留まり(質量%)を測定し、その結果を表6~9にまとめた。また、冷凍野菜の種類別に、自然解凍の歩留まり(質量%)及びレンジ加熱の歩留まり(質量%)の結果をそれぞれ図4及び5に示した。図4では、左側から順に比較例5、実施例4、5、6の数値が並んでいる。一方、図5では、左側から順に比較例6、実施例7、8、9の数値が並んでいる。
 なお、電子レンジの加熱条件は、大根(生)が500W/1分であり、パプリカ(生)が500W/40秒であり、じゃが芋(生)が500W/1分20秒(上段)と500W/1分30秒+15分蒸らし(下段)であり、人参(生)が500W/1分10秒である。
[Test Example 4] Effect of preventing water separation during natural thawing and range heating <Manufacture of frozen vegetables>
As shown in Tables 6 to 9 below, frozen vegetables (improved food materials) of Examples 4 to 9 and frozen vegetables (food materials) of Comparative Examples 5 to 6 were prepared. More specifically, for radish (raw), half roots were used and cut into icicles with a width of 1 cm. Paprika (raw) was cut yellow so as to be 4 × 1 × 1 cm. The cucumber stick (raw) was cut to a length of 5 cm. The thin (raw) was 5 mm wide diagonal slices. Potato (raw) cut the mae queen to 4x1x1cm. Carrots (raw) were cut to be 5 × 1 × 1 cm. Onions (raw) were cut into 5 mm widths. 0% by mass (Comparative Examples 5 and 6), 0.15% by mass (Examples 4 and 7), 0.3% by mass (Examples 5 and 8) ) And 0.5% by mass (Examples 6 and 9) were added and mixed (a plastic bag was used during mixing). Then, it was frozen overnight in a commercial freezer at -20 ° C. Thereafter, in order to confirm water separation (drip) at the time of thawing, it was naturally thawed at normal temperature (20 ° C.) (Examples 4 to 6, Comparative Example 5). Further, microwave heating was performed using a microwave oven under predetermined conditions (Examples 7 to 9 and Comparative Example 6). The yield (% by mass) was measured from the difference between the mass of the frozen product and the mass of the thawed product, and the results are summarized in Tables 6-9. The results of the natural thawing yield (mass%) and the range heating yield (mass%) for each type of frozen vegetables are shown in FIGS. 4 and 5, respectively. In FIG. 4, the numerical values of Comparative Example 5, Examples 4, 5, and 6 are arranged in order from the left side. On the other hand, in FIG. 5, the numerical values of Comparative Example 6, Examples 7, 8, and 9 are arranged in order from the left side.
The heating conditions for the microwave oven were 500 W / min for radish (raw), 500 W / 40 sec for paprika (raw), 500 W / min 20 sec (upper) for potato (raw) and 500 W / min. Steamed for 1 minute 30 seconds + 15 minutes (bottom), carrot (raw) is 500 W / 1 minute 10 seconds.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
<冷凍野菜における離水防止効果>
 図4~5及び表6~9から明らかであるように、実施例4~9の冷凍野菜では、本発明の粉末油脂組成物Aを添加したいずれかの質量%において、その歩留まり(質量%)が比較例5~6の粉末油脂組成物Aを添加していない冷凍野菜の歩留まり(質量%)よりも高くなっており、実施例4~9において、それぞれの冷凍野菜において解凍時の水分の染み出し(ドリップ発生)が抑制されていることが確認できた。
<Effect of preventing water separation in frozen vegetables>
As is clear from FIGS. 4 to 5 and Tables 6 to 9, in the frozen vegetables of Examples 4 to 9, the yield (mass%) in any mass% to which the powdered fat composition A of the present invention was added. Is higher than the yield (mass%) of the frozen vegetables to which the powdered fat composition A of Comparative Examples 5 to 6 is not added, and in Examples 4 to 9, each frozen vegetable has a moisture stain upon thawing. It was confirmed that the occurrence (drip generation) was suppressed.
 冷凍野菜の官能評価によれば、冷凍大根や冷凍パプリカを自然解凍したものは、ハリがあり水分を保持した瑞々しい食感で甘味があり、レンジ加熱したものもハリ、ふっくら感がある食感で甘味があった。冷凍きゅうり棒や冷凍きゅうり薄を自然解凍したものは冷凍パプリカを自然解凍したものと同様の食感であった。冷凍人参を自然解凍したものは、生っぽい食感で甘味があり、レンジ加熱したものは繊維っぽさが緩和され良い食感となり甘味が出た。冷凍じゃが芋をレンジ加熱したものは、いずれもシャリシャリした食感であるが、本発明の粉末油脂組成物Aの添加量が多いほど、シャリシャリ感が弱くなった。冷凍玉ねぎを自然解凍したものは、他の野菜と同様の傾向を示したが、無添加の比較例もある程度の食感は保っていた。
 このように本発明の粉末油脂組成物Aは、細胞壁を強固として水分を保持するような食感を維持するとともに、野菜のエグミを緩和し甘味を向上させることが確認できた。また、いずれの冷凍野菜においても粉っぽさや油っぽさはさほど感じられなかった。
According to sensory evaluation of frozen vegetables, frozen radish and frozen paprika are naturally thawed and have a refreshing texture that retains moisture and have a sweet taste. There was a sweet taste. The natural thawing of the frozen cucumber stick and the frozen cucumber thin had the same texture as that of the natural thawing of the frozen paprika. Naturally thawed frozen carrots have a sweet texture with a raw texture, and those that have been cooked with a microwave oven have a mild texture and a good texture. All of the frozen potato meals that had been cooked in the range had a sharp texture, but the greater the amount of the powdered oil composition A of the present invention, the weaker the sharp feeling. The naturally thawed frozen onion showed the same tendency as other vegetables, but the additive-free comparative example maintained a certain texture.
As described above, it was confirmed that the powdered fat composition A of the present invention maintains a texture that keeps the cell wall strong and retains moisture, relaxes the taste of vegetables, and improves sweetness. Moreover, neither powderyness nor oiliness was felt so much in any frozen vegetables.
 さらに、本発明の粉末油脂組成物の製造実施例を以下に示す。これらの製造実施例により得られた粉末状の組成物も、前記実施例同様に、離水防止用粉末油脂組成物として使用することができる。
(製造実施例1):x=16
 1位~3位にパルミチン酸残基(炭素数16)を有するトリグリセリド(XXX型:89.7質量%、トリパルミチン、東京化成工業株式会社製)25gを80℃にて0.5時間維持して完全に融解し、50℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比:2.0、平均粒径:119μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.90)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
Furthermore, the manufacture example of the powder oil-fat composition of this invention is shown below. The powdery composition obtained by these production examples can also be used as a powder oil composition for preventing water separation, as in the previous examples.
(Production Example 1): x = 16
25 g of a triglyceride (XXX type: 89.7% by mass, tripalmitin, manufactured by Tokyo Chemical Industry Co., Ltd.) having a palmitic acid residue (carbon number 16) at the 1st to 3rd positions is maintained at 80 ° C. for 0.5 hour. The mixture was completely melted and cooled in a constant temperature bath at 50 ° C. for 12 hours to form a solid having voids with increased volume, and after crystallization was completed, it was cooled to a room temperature (25 ° C.) state. A powdered oil composition which is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio: 2.0, average particle size: 119 μm, X-ray diffraction measurement) Diffraction peak: 4.6 Å, peak intensity ratio: 0.90).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例2):x=16
 1位~3位にパルミチン酸残基(炭素数16)を有するトリグリセリド(XXX型:69.9質量%、ハードパームステアリン、日清オイリオグループ株式会社製)25gを80℃にて0.5時間維持して完全に融解し、50℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.3g/cm3、アスペクト比1.4、平均粒径99μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.88)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 2): x = 16
25 g of a triglyceride (XXX type: 69.9% by mass, hard palm stearin, Nisshin Oilio Group Co., Ltd.) having a palmitic acid residue (carbon number 16) at the 1st to 3rd positions at 80 ° C. for 0.5 hour It was maintained and completely melted, and cooled in a thermostatic bath at 50 ° C. for 12 hours to form a solid having voids with an increased volume, and after crystallization was completed, it was cooled to a room temperature (25 ° C.) state. A powdered oil composition that is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.3 g / cm 3 , aspect ratio 1.4, average particle size 99 μm, X-ray diffraction measurement diffraction peak : 4.6 Å, peak intensity ratio: 0.88).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例3):x=16、(c2)テンパリング法
 1位~3位にパルミチン酸残基(炭素数16)を有するトリグリセリド(XXX型:89.7質量%、トリパルミチン、東京化成工業株式会社製)15gを、80℃にて0.5時間維持して完全に融解し、30℃恒温槽にて0.01時間冷却した後、60℃恒温槽にて2時間静置し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比2.0、平均粒径87μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.89)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 3): x = 16, (c2) Tempering method Triglyceride having a palmitic acid residue (carbon number 16) at the 1st to 3rd positions (XXX type: 89.7% by mass, tripalmitin, Tokyo Chemical Industry) 15g) was melted completely by maintaining at 80 ° C for 0.5 hours, cooled in a 30 ° C constant temperature bath for 0.01 hours, and then allowed to stand in a 60 ° C constant temperature bath for 2 hours. A solid with increased voids was formed and after crystallization was completed, it was cooled to room temperature (25 ° C.). A powdered oil composition that is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 87 μm, diffraction peak for X-ray diffraction measurement) : 4.6 mm, peak intensity ratio: 0.89).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例4):x=16、(c1)シーディング法
 1位~3位にパルミチン酸残基(炭素数16)を有するトリグリセリド(XXX型:89.7質量%、トリパルミチン、東京化成工業株式会社製)15gを80℃にて0.5時間維持して完全に融解し、60℃恒温槽にて品温が60℃になるまで冷却した後、トリパルミチン油脂粉末を原料油脂に対して、0.1質量%添加し、60℃恒温槽にて2時間静置し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比2.0、平均粒径92μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.89)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 4): x = 16, (c1) Seeding method Triglyceride having a palmitic acid residue (carbon number 16) at the 1st to 3rd positions (XXX type: 89.7% by mass, tripalmitin, Tokyo Kasei) Kogyo Co., Ltd.) 15 g at 80 ° C. for 0.5 hours, completely melted and cooled in a 60 ° C. thermostatic bath until the product temperature reaches 60 ° C. 0.1% by mass, left in a thermostatic bath at 60 ° C. for 2 hours to form a solid having voids with increased volume, and after completing crystallization, to room temperature (25 ° C.) state Cooled down. A powdered oil composition that is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 92 μm, X-ray diffraction measurement diffraction peak : 4.6 mm, peak intensity ratio: 0.89).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例5):x=18
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:99.6質量%、トリステアリン、シグマアルドリッチ製)3gを80℃にて0.5時間維持して完全に融解し、60℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比2.0、平均粒径30μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.93)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 5): x = 18
Maintain 3 g of triglyceride having a stearic acid residue (carbon number 18) at positions 1 to 3 (XXX type: 99.6 mass%, tristearin, manufactured by Sigma-Aldrich) at 80 ° C. for 0.5 hour to completely After melting and cooling in a 60 ° C. constant temperature bath for 12 hours to form a solid having voids with an increased volume and completing crystallization, it was cooled to room temperature (25 ° C.). A powdered oil composition that is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 30 μm, X-ray diffraction measurement diffraction peak : 4.6 Å, peak intensity ratio: 0.93).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例6):x=18
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:96.0質量%、トリステアリン、東京化成工業株式会社製)25gを80℃にて0.5時間維持して完全に融解し、55℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比2.0、平均粒径31μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.88)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 6): x = 18
25 g of a triglyceride (XXX type: 96.0% by mass, tristearin, manufactured by Tokyo Chemical Industry Co., Ltd.) having a stearic acid residue (carbon number 18) at the 1st to 3rd positions is maintained at 80 ° C. for 0.5 hour. The mixture was completely melted and cooled in a constant temperature bath at 55 ° C. for 12 hours to form a solid having voids with an increased volume, and after crystallization was completed, it was cooled to a room temperature (25 ° C.) state. A powdered oil composition which is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 31 μm, diffraction peak for X-ray diffraction measurement) : 4.6 Å, peak intensity ratio: 0.88).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例7):x=18
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:79.1質量%、菜種極度硬化油、横関油脂工業株式会社製)25gを80℃にて0.5時間維持して完全に融解し、55℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比1.6、平均粒径54μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.89)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 7): x = 18
25 g of triglyceride having a stearic acid residue (carbon number 18) at the 1st to 3rd positions (XXX type: 79.1% by mass, rapeseed extremely hardened oil, manufactured by Yokoseki Oil & Fat Co., Ltd.) at 80 ° C. for 0.5 hour It was maintained and completely melted, and cooled in a constant temperature bath at 55 ° C. for 12 hours to form a solid having voids with an increased volume, and after crystallization was completed, it was cooled to a room temperature (25 ° C.) state. A powdered oil composition that is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 1.6, average particle size 54 μm, X-ray diffraction measurement diffraction peak : 4.6 mm, peak intensity ratio: 0.89).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例8):x=18
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:66.7質量%、大豆極度硬化油、横関油脂工業株式会社製)25gを80℃にて0.5時間維持して完全に融解し、55℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.3g/cm3、アスペクト比1.4、平均粒径60μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.91)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 8): x = 18
25 g of a triglyceride having a stearic acid residue (carbon number 18) at the 1st to 3rd positions (XXX type: 66.7% by mass, soybean hardened oil, produced by Yokoseki Oil & Fat Co., Ltd.) at 80 ° C. for 0.5 hour This was maintained and completely melted, and cooled in a constant temperature bath at 55 ° C. for 12 hours to form a solid having voids with an increased volume to complete crystallization, and then cooled to a room temperature (25 ° C.) state. A powdered oil composition which is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.3 g / cm 3 , aspect ratio 1.4, average particle size 60 μm, X-ray diffraction measurement diffraction peak : 4.6 Å, peak intensity ratio: 0.91).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例9):x=18
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:84.1質量%、日清ひまわり油(S)(ハイオレイックヒマワリ油)、日清オイリオグループ株式会社製)を定法により完全水素添加処理を行い水素添加物(XXX型:83.9質量%)を得た。得られたハイオレイックヒマワリ油極度硬化油25gを80℃にて0.5時間維持して完全に融解し、55℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比1.6、平均粒径48μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.89)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 9): x = 18
Triglycerides having a stearic acid residue (18 carbon atoms) at the 1st to 3rd positions (XXX type: 84.1% by mass, Nisshin Sunflower Oil (S) (High Orac Sunflower Oil), manufactured by Nisshin Oillio Group, Inc. ) Was subjected to a complete hydrogenation treatment by a conventional method to obtain a hydrogenated product (XXX type: 83.9% by mass). 25 g of the resulting high oleic sunflower oil extremely hardened oil was completely melted by maintaining at 80 ° C. for 0.5 hours, cooled in a constant temperature bath at 55 ° C. for 12 hours, and a solid having voids with increased volume. After forming and completing crystallization, it was cooled to room temperature (25 ° C.). A powdered oil composition which is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 1.6, average particle size 48 μm, X-ray diffraction measurement diffraction peak : 4.6 mm, peak intensity ratio: 0.89).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例10):x=18
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:66.7質量%、大豆極度硬化油、横関油脂工業株式会社製)18.75gと、別の1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:11.1質量%、パーム極度硬化油、横関油脂工業株式会社製)6.25gを混合し、原料油脂とした(XXX型:53.6質量%)。原料油脂を80℃にて0.5時間維持して完全に融解し、55℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.3g/cm3、アスペクト比1.4、平均粒径63μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.78)を得た。なお、パーム極度硬化油は、XXX型トリグリセリドの含量が極めて少ないので、希釈成分として使用した(以下、同様)。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 10): x = 18
Triglycerides having a stearic acid residue (18 carbon atoms) at positions 1 to 3 (XXX type: 66.7% by mass, soybean hardened oil, manufactured by Yokoseki Oil & Fat Co., Ltd.), 18.75 g, Triglyceride having a stearic acid residue (carbon number 18) at the 3rd position (XXX type: 11.1% by mass, palm extremely hardened oil, manufactured by Yokoseki Oil & Fat Co., Ltd.) 6.25 g was mixed to obtain a raw material fat (XXX Type: 53.6% by mass). After the raw fat / oil is completely melted by maintaining at 80 ° C. for 0.5 hours, cooled in a constant temperature bath at 55 ° C. for 12 hours to form solids having voids with increased volume, and crystallization is completed And cooled to room temperature (25 ° C.). A powdered oil composition which is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.3 g / cm 3 , aspect ratio 1.4, average particle size 63 μm, X-ray diffraction measurement diffraction peak : 4.6 Å, peak intensity ratio: 0.78). Palm extremely hardened oil had a very low content of XXX type triglyceride and was used as a diluent component (hereinafter the same).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例11):x=18、(c1)シーディング法
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:96.0質量%、トリステアリン、東京化成工業株式会社製)25gを80℃にて0.5時間維持して完全に融解し、70℃恒温槽にて品温が70℃になるまで冷却した後、トリステアリン油脂粉末を原料油脂に対して、0.1質量%添加し、70℃恒温槽にて12時間静置し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比2.0、平均粒径36μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.88)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 11): x = 18, (c1) Seeding method Triglyceride having stearic acid residue (18 carbon atoms) at 1st to 3rd positions (XXX type: 96.0% by mass, Tristearin, Tokyo Chemical Industry) Kogyo Co., Ltd.) 25 g at 80 ° C. for 0.5 hours, completely melted and cooled in a 70 ° C. constant temperature bath until the product temperature reaches 70 ° C. 0.1% by mass, left in a constant temperature bath at 70 ° C. for 12 hours to form a solid having voids with increased volume, and after completing crystallization, to room temperature (25 ° C.) state Cooled down. A powdered oil composition which is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 36 μm, X-ray diffraction measurement diffraction peak : 4.6 Å, peak intensity ratio: 0.88).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例12):x=18、(c2)テンパリング法
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:79.1質量%、菜種極度硬化油、横関油脂工業株式会社製)15gを80℃にて0.5時間維持して完全に融解し、50℃恒温槽にて0.1時間冷却した後、65℃恒温槽にて6時間静置し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比1.6、平均粒径50μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.90)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 12): x = 18, (c2) Tempering method Triglyceride having a stearic acid residue (carbon number 18) at 1st to 3rd positions (XXX type: 79.1% by mass, rapeseed extremely hardened oil, Yokoseki) 15 g of oil and fat industry) was completely melted by maintaining at 80 ° C. for 0.5 hour, cooled in a thermostatic bath at 50 ° C. for 0.1 hour, and then allowed to stand in a thermostatic bath at 65 ° C. for 6 hours. A solid having voids with an increased volume was formed, and after crystallization was completed, the mixture was cooled to room temperature (25 ° C.). A powdered oil composition which is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 1.6, average particle size 50 μm, X-ray diffraction measurement diffraction peak : 4.6 mm, peak intensity ratio: 0.90).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例13):x=18、(c2)テンパリング法
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:79.1質量%、菜種極度硬化油、横関油脂工業株式会社製)15gを、80℃にて0.5時間維持して完全に融解し、40℃恒温槽にて0.01時間冷却した後、65℃恒温槽にて2時間静置し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比1.6、平均粒径52μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.89)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 13): x = 18, (c2) Tempering method Triglyceride having a stearic acid residue (carbon number 18) at the 1st to 3rd positions (XXX type: 79.1% by mass, rapeseed extremely hardened oil, Yokoseki) 15 g of oil and fat industry) was completely melted by maintaining at 80 ° C. for 0.5 hours, cooled in a 40 ° C. constant temperature bath for 0.01 hours, and then allowed to stand in a 65 ° C. constant temperature bath for 2 hours. A solid having voids with an increased volume was formed, and after crystallization was completed, the mixture was cooled to room temperature (25 ° C.). A powdered oil composition which is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 1.6, average particle size 52 μm, X-ray diffraction measurement diffraction peak : 4.6 mm, peak intensity ratio: 0.89).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例14):x=18、(c3)予備冷却法
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:79.1質量%、菜種極度硬化油、横関油脂工業株式会社製)25gを80℃にて0.5時間維持して完全に融解し、原料油脂を70℃になるまで70℃の恒温槽で保持し、65℃恒温槽にて8時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比1.6、平均粒径60μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.89)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 14): x = 18, (c3) Precooling method Triglyceride having a stearic acid residue (carbon number 18) at the 1st to 3rd positions (XXX type: 79.1% by mass, rapeseed extremely hardened oil, 25 g of Yokoseki Yushi Kogyo Co., Ltd.) is maintained at 80 ° C. for 0.5 hours to completely melt, and the raw oil and fat is held in a 70 ° C. constant temperature bath until it reaches 70 ° C., and then in a 65 ° C. constant temperature bath for 8 hours. After cooling, a solid having voids with an increased volume was formed, and after crystallization was completed, it was cooled to a room temperature (25 ° C.) state. A powdered oil composition that is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 1.6, average particle diameter 60 μm, X-ray diffraction measurement diffraction peak : 4.6 mm, peak intensity ratio: 0.89).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例15):x=20
 1位~3位にアラキジン酸残基(炭素数20)を有するトリグリセリド(XXX型:99.5質量%、トリアラキジン、東京化成工業株式会社製)10gを90℃にて0.5時間維持して完全に融解し、72℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比2.0、平均粒径42μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.92)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 15): x = 20
10 g of a triglyceride having an arachidic acid residue (carbon number 20) at positions 1 to 3 (XXX type: 99.5% by mass, triarachidin, manufactured by Tokyo Chemical Industry Co., Ltd.) is maintained at 90 ° C. for 0.5 hour. It melt | dissolved completely, it cooled in a 72 degreeC thermostat for 12 hours, the solid substance which has the space | gap which increased in volume was formed, and after crystallization was completed, it cooled to the room temperature (25 degreeC) state. A powdered oil composition which is a powdery crystal composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 42 μm, X-ray diffraction measurement diffraction peak : 4.6 Å, peak intensity ratio: 0.92).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例16):x=22
 1位~3位にベヘン酸残基(炭素数22)を有するトリグリセリド(XXX型:97.4質量%、トリベヘニン、東京化成工業株式会社製)10gを90℃にて0.5時間維持して完全に融解し、79℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物をほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比2.0、平均粒径52μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.93)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 16): x = 22
10 g of triglyceride (XXX type: 97.4% by mass, tribehenine, manufactured by Tokyo Chemical Industry Co., Ltd.) having a behenic acid residue (carbon number 22) at the 1st to 3rd positions was maintained at 90 ° C. for 0.5 hour. It melt | dissolved completely, it cooled in the 79 degreeC thermostat for 12 hours, the solid substance which has the space | gap which increased in volume was formed, and after completing crystallization, it cooled to the room temperature (25 degreeC) state. A powdered oil composition that is a powdery crystalline composition by loosening the obtained solid (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 2.0, average particle size 52 μm, diffraction peak for X-ray diffraction measurement) : 4.6 Å, peak intensity ratio: 0.93).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例17):x=16、18
 1位~3位にパルミチン酸残基(炭素数16)を有するトリグリセリド(XXX型:89.7質量%、トリパルミチン、東京化成工業株式会社製)12.5gと、1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:96.0質量%、トリステアリン、東京化成工業株式会社)12.5gを混合し、原料油脂とした(XXX型:93.8%)。原料油脂を80℃にて0.5時間維持して完全に融解し、55℃恒温槽にて16時間冷却し、体積が増加した空隙を有する固形物を形成させた後、ほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.2g/cm3、アスペクト比1.6、平均粒径74μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.90)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 17): x = 16, 18
12.5 g of a triglyceride (XXX type: 89.7% by mass, tripalmitin, manufactured by Tokyo Chemical Industry Co., Ltd.) having a palmitic acid residue (carbon number 16) at the 1st to 3rd positions and stearin at the 1st to 3rd positions Triglyceride having an acid residue (18 carbon atoms) (XXX type: 96.0% by mass, Tristearin, Tokyo Chemical Industry Co., Ltd.) 12.5 g was mixed to obtain a raw oil (XXX type: 93.8%) . The raw oil / fat is completely melted by maintaining at 80 ° C. for 0.5 hour, cooled in a constant temperature bath at 55 ° C. for 16 hours to form a solid having voids with increased volume, and then loosened to form powder Powdered fat composition (relaxed bulk density: 0.2 g / cm 3 , aspect ratio 1.6, average particle size 74 μm, X-ray diffraction measurement diffraction peak: 4.6 Å, peak intensity ratio: 0.00) 90).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造実施例18):x=16、18
 1位~3位にパルミチン酸残基(炭素数16)を有するトリグリセリド(XXX型:69.9質量%、ハードパームステアリン、日清オイリオグループ株式会社製)12.5gと、1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:79.1質量%、菜種極度硬化油、横関油脂工業株式会社製)12.5gを混合し、原料油脂とした(XXX型:75.3%)。原料油脂を80℃にて0.5時間維持して完全に融解し、55℃恒温槽にて16時間冷却し、体積が増加した空隙を有する固形物を形成させた後、ほぐすことで粉末状の結晶組成物である粉末油脂組成物(ゆるめ嵩密度:0.3g/cm3、アスペクト比1.4、平均粒径77μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.88)を得た。
 得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
(Production Example 18): x = 16, 18
Triglycerides having a palmitic acid residue (16 carbon atoms) at positions 1 to 3 (XXX type: 69.9% by mass, hard palm stearin, Nisshin Oilio Group Co., Ltd.) 12.5 g and positions 1 to 3 12.5 g of a triglyceride having a stearic acid residue (18 carbon atoms) (XXX type: 79.1% by mass, rapeseed extremely hardened oil, manufactured by Yokoseki Yushi Kogyo Co., Ltd.) was used as a raw material fat (XXX type: 75.3%). The raw oil / fat is completely melted by maintaining at 80 ° C. for 0.5 hour, cooled in a constant temperature bath at 55 ° C. for 16 hours to form a solid having voids with increased volume, and then loosened to form powder Powdered fat composition (relaxed bulk density: 0.3 g / cm 3 , aspect ratio 1.4, average particle size 77 μm, X-ray diffraction measurement diffraction peak: 4.6 Å, peak intensity ratio: 0.00) 88).
When the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate-like shape.
(製造比較例1):x=16
 1位~3位にパルミチン酸残基(炭素数16)を有するトリグリセリド(XXX型:89.7質量%、トリパルミチン、東京化成工業株式会社製)25gを80℃にて0.5時間維持して完全に融解し、25℃恒温槽にて4時間冷却したところ、完全に固化し(X線回折測定回折ピーク:4.1Å、ピーク強度比:0.10)、粉末状の結晶組成物である粉末油脂組成物には至らなかった。
(Production Comparative Example 1): x = 16
25 g of a triglyceride (XXX type: 89.7% by mass, tripalmitin, manufactured by Tokyo Chemical Industry Co., Ltd.) having a palmitic acid residue (carbon number 16) at the 1st to 3rd positions is maintained at 80 ° C. for 0.5 hour. When it is completely melted and cooled in a thermostatic bath at 25 ° C. for 4 hours, it completely solidifies (X-ray diffraction measurement diffraction peak: 4.1 ピ ー ク, peak intensity ratio: 0.10). It did not arrive at a certain powdery fat composition.
(製造比較例2):x=16、18
 1位~3位にパルミチン酸残基(炭素数16)を有するトリグリセリド(XXX型:69.9質量%、ハードパームステアリン、日清オイリオグループ株式会社製)12.5gと、1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:11.1質量%、パーム極度硬化油、横関油脂工業株式会社製)12.5gを混合し、原料油脂とした(XXX型:39.6質量%)。原料油脂を80℃にて0.5時間維持して完全に融解し、40℃恒温槽にて12時間冷却したところ、完全に固化し(X線回折測定回折ピーク:4.2Å、ピーク強度比:0.12)、粉末状の結晶組成物である粉末油脂組成物には至らなかった。
(Production Comparative Example 2): x = 16, 18
Triglycerides having a palmitic acid residue (carbon number 16) at the 1st to 3rd positions (XXX type: 69.9% by mass, hard palm stearin, Nisshin Oilio Group Co., Ltd.) 12.5g, 1st to 3rd positions And 12.5 g of triglyceride having a stearic acid residue (18 carbon atoms) (XXX type: 11.1% by mass, palm extremely hardened oil, manufactured by Yokoseki Yushi Kogyo Co., Ltd.) were used as raw material fats and oils (XXX type: 39.6% by mass). The raw oil and fat was completely melted by maintaining at 80 ° C. for 0.5 hours, and then cooled in a constant temperature bath at 40 ° C. for 12 hours to be completely solidified (X-ray diffraction measurement diffraction peak: 4.2 kg, peak intensity ratio) : 0.12), it did not reach the powdered fat composition which is a powdery crystal composition.
(製造比較例3):x=18
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:79.1質量%、菜種極度硬化油、横関油脂工業株式会社製)25gを80℃にて0.5時間維持して完全に融解し、40℃恒温槽にて3時間冷却したところ、完全に固化し(X線回折測定回折ピーク:4.1Å、ピーク強度比:0.11)、粉末状の結晶組成物である粉末油脂組成物には至らなかった。
(Production Comparative Example 3): x = 18
25 g of triglyceride having a stearic acid residue (carbon number 18) at the 1st to 3rd positions (XXX type: 79.1% by mass, rapeseed extremely hardened oil, manufactured by Yokoseki Oil & Fat Co., Ltd.) at 80 ° C. for 0.5 hour When maintained and completely melted and cooled in a constant temperature bath at 40 ° C. for 3 hours, it completely solidifies (X-ray diffraction measurement diffraction peak: 4.1 Å, peak intensity ratio: 0.11), and powdery crystal composition It did not arrive at the powdery fat composition which is a thing.
(製造比較例4):x=18
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:66.7質量%、大豆極度硬化油、横関油脂工業株式会社製)12.5gと、別の1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:11.1質量%、パーム極度硬化油、横関油脂工業株式会社製)12.5gを混合し、原料油脂とした(XXX型:39.7質量%)。原料油脂を80℃にて0.5時間維持して完全に融解し、55℃恒温槽にて12時間冷却したところ、完全に固化し(X線回折測定回折ピーク:4.2Å、ピーク強度比:0.12)、粉末状の結晶組成物である粉末油脂組成物には至らなかった。
(Production Comparative Example 4): x = 18
12.5 g of a triglyceride having a stearic acid residue (carbon number 18) at the 1st to 3rd positions (XXX type: 66.7% by mass, soybean hardened oil, produced by Yokoseki Yushi Kogyo Co., Ltd.) Triglyceride having a stearic acid residue (carbon number 18) at the 3-position (XXX type: 11.1% by mass, palm extremely hardened oil, manufactured by Yokoseki Oil & Fat Co., Ltd.) 12.5 g was mixed to obtain a raw material fat (XXX Type: 39.7% by mass). The raw oil and fat was completely melted by maintaining at 80 ° C. for 0.5 hours and cooled in a constant temperature bath at 55 ° C. for 12 hours to be completely solidified (X-ray diffraction measurement diffraction peak: 4.2 kg, peak intensity ratio) : 0.12), it did not reach the powdered fat composition which is a powdery crystal composition.
上記製造実施例及び製造比較例の結果を表10及び表11にまとめる。 Tables 10 and 11 summarize the results of the above production examples and production comparative examples.
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000011
Figure JPOXMLDOC01-appb-T000011
 また、次の製造実施例により得られた粉末状油脂組成物も、前記実施例同様に、ドライウォーター用粉末油脂組成物として使用することができる。
(製造実施例19):x=18
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:79.1質量%、菜種極度硬化油、フレーク状、横関油脂工業株式会社製)1000gを80℃にて約12時間維持して完全に融解し、60℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物を機械粉砕することで粉末油脂組成物(ゆるめ嵩密度:0.2g/cm、粒子のアスペクト比:1.4、粒子のアスペクト比(2):3.7、平均均粒径:6.4μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.89)を得た。X線回折測定回折ピーク、及びピーク強度比から、得られた粉末油脂組成物の油脂成分は、β型油脂を含むものであることがわかった。
 また、得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
 なお、ゆるめ嵩密度、アスペクト比、アスペクト比(2)、平均粒径、及びX線回折の測定は、上述した方法で行った。
Moreover, the powdery oil-fat composition obtained by the following manufacture example can also be used as a powdered oil-fat composition for dry water like the said Example.
(Production Example 19): x = 18
About 1000 g of triglyceride having a stearic acid residue (carbon number 18) at the 1st to 3rd positions (XXX type: 79.1% by mass, rapeseed extremely hardened oil, flakes, manufactured by Yokoseki Oil & Fat Co., Ltd.) at 80 ° C. Maintain for 12 hours to melt completely, cool in a 60 ° C constant temperature bath for 12 hours to form solids with voids with increased volume, complete crystallization, then cool to room temperature (25 ° C) state did. The obtained solid was mechanically pulverized to obtain a powdery fat composition (relaxed bulk density: 0.2 g / cm 3 , particle aspect ratio: 1.4, particle aspect ratio (2): 3.7, average average). Particle size: 6.4 μm, X-ray diffraction measurement diffraction peak: 4.6 Å, peak intensity ratio: 0.89). From the diffraction peak of X-ray diffraction measurement and the peak intensity ratio, it was found that the oil / fat component of the obtained powdered oil / fat composition contains β-type oil / fat.
Further, when the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate shape.
The loose bulk density, aspect ratio, aspect ratio (2), average particle diameter, and X-ray diffraction were measured by the methods described above.
(製造実施例20):x=18
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:79.1質量%、菜種極度硬化油、フレーク状、横関油脂工業株式会社製)1000gを80℃にて約12時間維持して完全に融解し、60℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物を機械粉砕することで粉末油脂組成物(ゆるめ嵩密度:0.2g/cm、粒子のアスペクト比:1.5、粒子のアスペクト比(2):3.5、平均粒径:7.4μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.89)を得た。X線回折測定回折ピーク、及びピーク強度比から、得られた粉末油脂組成物の油脂成分は、β型油脂を含むものであることがわかった。
 また、得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。
 なお、ゆるめ嵩密度、アスペクト比、アスペクト比(2)、平均粒径、及びX線回折の測定は、上述した方法で行った。
(Production Example 20): x = 18
About 1000 g of triglyceride having a stearic acid residue (carbon number 18) at the 1st to 3rd positions (XXX type: 79.1% by mass, rapeseed extremely hardened oil, flakes, manufactured by Yokoseki Oil & Fat Co., Ltd.) at 80 ° C. Maintain for 12 hours to melt completely, cool in a 60 ° C constant temperature bath for 12 hours to form solids with voids with increased volume, complete crystallization, then cool to room temperature (25 ° C) state did. The obtained solid was mechanically pulverized to obtain a powdered fat composition (relaxed bulk density: 0.2 g / cm 3 , particle aspect ratio: 1.5, particle aspect ratio (2): 3.5, average particle size) Diameter: 7.4 μm, X-ray diffraction measurement diffraction peak: 4.6 Å, peak intensity ratio: 0.89). From the diffraction peak of X-ray diffraction measurement and the peak intensity ratio, it was found that the oil / fat component of the obtained powdered oil / fat composition contains β-type oil / fat.
Further, when the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate shape.
The loose bulk density, aspect ratio, aspect ratio (2), average particle diameter, and X-ray diffraction were measured by the methods described above.
(製造実施例21):x=18
 1位~3位にステアリン酸残基(炭素数18)を有するトリグリセリド(XXX型:79.1質量%、菜種極度硬化油、フレーク状、横関油脂工業株式会社製)1000gを80℃にて約12時間維持して完全に融解し、60℃恒温槽にて12時間冷却し、体積が増加した空隙を有する固形物を形成させ、結晶化を完了させた後、室温(25℃)状態まで冷却した。得られた固形物を機械粉砕することで粉末油脂組成物(ゆるめ嵩密度:0.2g/cm、粒子のアスペクト比:1.4、粒子のアスペクト比(2):7.2、平均粒径14.4μm、X線回折測定回折ピーク:4.6Å、ピーク強度比:0.90)を得た。X線回折測定回折ピーク、及びピーク強度比から、得られた粉末油脂組成物の油脂成分は、β型油脂を含むものであることがわかった。
 粉砕前の粉末油脂組成物を目視で観察したところ、体積が増加した空隙を有する固形物であった。図19は、粉砕前の粉末油脂組成物の外観の写真である。また、粉砕前の粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、板状形状の粒子が多数重なっていた。図20は、粉砕前の粉末油脂組成物の電子顕微鏡写真(200倍)ある。
 また、得られた粉末油脂組成物を3Dリアルサーフェスビュー顕微鏡VE-8800(株式会社キーエンス製)で観察したところ、粉末油脂組成物の粒子の形状は板状形状であった。図21及び図22は、粉末油脂組成物の電子顕微鏡写真(1000倍)である。
 なお、ゆるめ嵩密度、アスペクト比、アスペクト(2)、平均粒径、及びX線回折の測定は、上述した方法で行った。
(Production Example 21): x = 18
About 1000 g of triglyceride having a stearic acid residue (carbon number 18) at the 1st to 3rd positions (XXX type: 79.1% by mass, rapeseed extremely hardened oil, flakes, manufactured by Yokoseki Oil & Fat Co., Ltd.) at 80 ° C. Maintain for 12 hours to melt completely, cool in a 60 ° C constant temperature bath for 12 hours to form solids with voids with increased volume, complete crystallization, then cool to room temperature (25 ° C) state did. The obtained solid was mechanically pulverized to obtain a powdered fat composition (relaxed bulk density: 0.2 g / cm 3 , particle aspect ratio: 1.4, particle aspect ratio (2): 7.2, average particle size) Diameter 14.4 μm, X-ray diffraction measurement diffraction peak: 4.6 Å, peak intensity ratio: 0.90). From the diffraction peak of X-ray diffraction measurement and the peak intensity ratio, it was found that the oil / fat component of the obtained powdered oil / fat composition contains β-type oil / fat.
When the powdery fat composition before pulverization was visually observed, it was a solid having voids with an increased volume. FIG. 19 is a photograph of the appearance of the powdery fat composition before pulverization. Further, when the powdered oil / fat composition before pulverization was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), a large number of plate-shaped particles overlapped. FIG. 20 is an electron micrograph (200 ×) of the powdery fat composition before pulverization.
Further, when the obtained powdery fat composition was observed with a 3D real surface view microscope VE-8800 (manufactured by Keyence Corporation), the shape of the particles of the powdered fat composition was a plate shape. FIG.21 and FIG.22 is an electron micrograph (1000 time) of a powdery fat composition.
The loose bulk density, aspect ratio, aspect (2), average particle diameter, and X-ray diffraction were measured by the methods described above.

Claims (15)

  1.  以下の(a)の条件を満たす粉末状の油脂組成物を含有する、離水防止用粉末油脂組成物。
     (a)グリセリンの1位~3位に炭素数xの脂肪酸残基Xを有する1種以上のXXX型トリグリセリドを含む油脂成分を含有する粉末状の油脂組成物であって、前記炭素数xは10~22から選択される整数であり、前記油脂成分がβ型油脂を含み、前記粉末状の油脂組成物の粒子は板状形状を有し、前記粉末状の油脂組成物のゆるめ嵩密度が0.05~0.6g/cm3である。
    A powdered oil / fat composition for preventing water separation, comprising a powdered oil / fat composition satisfying the following condition (a):
    (A) A powdery oil / fat composition containing an oil / fat component containing one or more XXX-type triglycerides having a fatty acid residue X having carbon number x at positions 1 to 3 of glycerin, wherein the carbon number x is Is an integer selected from 10 to 22, wherein the fat and oil component includes β-type fat and oil, the particles of the powdery fat composition have a plate shape, and the loose bulk density of the powdery fat and oil composition is 0.05 to 0.6 g / cm 3 .
  2.  前記油脂成分がβ型油脂からなる、請求項1に記載の離水防止用粉末油脂組成物。 The powdered oil / fat composition for preventing water separation according to claim 1, wherein the oil / fat component comprises β-type oil / fat.
  3.  前記XXX型トリグリセリドが、前記油脂成分の全質量を100質量%とした場合、50質量%以上含有する、請求項1又は2に記載の離水防止用粉末油脂組成物。 The powder oil composition for preventing water separation according to claim 1 or 2, wherein the XXX type triglyceride contains 50 mass% or more when the total mass of the oil component is 100 mass%.
  4.  前記炭素数xが16~18から選択される整数である、請求項1~3のいずれか1項に記載の離水防止用粉末油脂組成物。 The powder oil composition for preventing water separation according to any one of claims 1 to 3, wherein the carbon number x is an integer selected from 16 to 18.
  5.  前記粉末状の油脂組成物のゆるめ嵩密度が、0.1~0.4g/cm3である、である、請求項1~4のいずれか1項に記載の離水防止用粉末油脂組成物。 The powder fat composition for preventing water separation according to any one of claims 1 to 4, wherein the loose bulk density of the powdery fat composition is 0.1 to 0.4 g / cm 3 .
  6.  前記粉末油脂組成物の粒子のアスペクト比(2)が、2.5以上である、請求項1~5のいずれか1項に記載の離水防止用粉末油脂組成物。 6. The powder oil composition for preventing water separation according to any one of claims 1 to 5, wherein the aspect ratio (2) of the particles of the powder oil composition is 2.5 or more.
  7.  前記粉末状の油脂組成物が、XXX型トリグリセリドを含む油脂組成物原料を、下記式から得られる冷却温度以上に保ち、冷却固化して得たβ型油脂を含有する、請求項1~6のいずれか1項に記載の離水防止用粉末油脂組成物。
     冷却温度(℃) = 炭素数x × 6.6 ― 68
    The powdery fat composition contains a β-type fat obtained by cooling and solidifying an oil or fat composition raw material containing a XXX type triglyceride at a cooling temperature or higher obtained from the following formula: The powder oil composition for preventing water separation according to any one of the preceding claims.
    Cooling temperature (° C.) = Carbon number ×× 6.6−68
  8.  前記粉末状の油脂組成物が、XXX型トリグリセリドを含む油脂組成物原料を、前記β型油脂に対応するα型油脂の融点以上の温度に保ち、冷却固化して得たβ型油脂を含有する、請求項1~7のいずれか1項に記載の離水防止用粉末油脂組成物。 The powdery fat composition contains a β-type fat obtained by cooling and solidifying an oil-fat composition raw material containing XXX-type triglyceride at a temperature equal to or higher than the melting point of the α-type fat corresponding to the β-type fat. The powdered oil composition for preventing water separation according to any one of claims 1 to 7.
  9.  前記粉末状の油脂組成物の平均粒径が20μm以下である、請求項1~8のいずれか1項に記載の離水防止用粉末油脂組成物。 The powdered fat composition for preventing water separation according to any one of claims 1 to 8, wherein the powdery fat composition has an average particle size of 20 µm or less.
  10.  請求項1~9のいずれか1項に記載の離水防止用粉末油脂組成物を含有してなる、改良食品素材。 10. An improved food material comprising the powder oil composition for preventing water separation according to any one of claims 1 to 9.
  11.  前記食品素材100質量部に対して、前記離水防止用粉末油脂組成物を0.1~10質量部含有してなる、請求項10に記載の改良食品素材。 The improved food material according to claim 10, comprising 0.1 to 10 parts by mass of the powdered fat composition for preventing water separation with respect to 100 parts by mass of the food material.
  12.  食品素材に、請求項1~9のいずれか1項に記載の離水防止用粉末油脂組成物を配合する工程を有する、改良食品素材の製造方法。 A method for producing an improved food material, comprising the step of blending the food material with the water-fat prevention powder oil-fat composition according to any one of claims 1 to 9.
  13.  前記食品素材100質量部に対して、前記離水防止用粉末油脂組成物を0.1~10質量部配合する、請求項12に記載の改良食品素材の製造方法。 The method for producing an improved food material according to claim 12, wherein 0.1 to 10 parts by mass of the water-fat prevention powdery fat composition is added to 100 parts by mass of the food material.
  14.  請求項1~9のいずれか1項に記載の離水防止用粉末油脂組成物を有効成分として含有する、離水防止剤。 A water separation preventive agent comprising the powder oil composition for preventing water separation according to any one of claims 1 to 9 as an active ingredient.
  15.  請求項10又は11に記載の改良食品素材もしくは請求項14に記載の離水防止剤を原材料として含有する、改良食品。 An improved food comprising the improved food material according to claim 10 or 11 or the water separation inhibitor according to claim 14 as a raw material.
PCT/JP2018/011540 2017-03-23 2018-03-22 Powdered oil and fat composition for preventing water separation WO2018174204A1 (en)

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