WO2018170934A1 - Early-stripping system for plastic formwork - Google Patents

Early-stripping system for plastic formwork Download PDF

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Publication number
WO2018170934A1
WO2018170934A1 PCT/CN2017/078481 CN2017078481W WO2018170934A1 WO 2018170934 A1 WO2018170934 A1 WO 2018170934A1 CN 2017078481 W CN2017078481 W CN 2017078481W WO 2018170934 A1 WO2018170934 A1 WO 2018170934A1
Authority
WO
WIPO (PCT)
Prior art keywords
lifting
early
plastic formwork
formwork assembly
assembly
Prior art date
Application number
PCT/CN2017/078481
Other languages
French (fr)
Chinese (zh)
Inventor
唐黎
周小军
沃佳龙
Original Assignee
广州毅昌模板工程有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广州毅昌模板工程有限公司 filed Critical 广州毅昌模板工程有限公司
Publication of WO2018170934A1 publication Critical patent/WO2018170934A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/02Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for rooms as a whole by which walls and floors are cast simultaneously, whole storeys, or whole buildings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/36Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
    • E04G11/48Supporting structures for shutterings or frames for floors or roofs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G11/00Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
    • E04G11/36Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
    • E04G11/48Supporting structures for shutterings or frames for floors or roofs
    • E04G11/486Dropheads supporting the concrete after removal of the shuttering; Connecting means on beams specially adapted for dropheads
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G13/00Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills
    • E04G13/04Falsework, forms, or shutterings for particular parts of buildings, e.g. stairs, steps, cornices, balconies foundations, sills for lintels, beams, or transoms to be encased separately; Special tying or clamping means therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G17/00Connecting or other auxiliary members for forms, falsework structures, or shutterings
    • E04G17/06Tying means; Spacers ; Devices for extracting or inserting wall ties
    • E04G17/065Tying means, the tensional elements of which are threaded to enable their fastening or tensioning
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G17/00Connecting or other auxiliary members for forms, falsework structures, or shutterings
    • E04G17/14Bracing or strutting arrangements for formwalls; Devices for aligning forms

Definitions

  • the invention relates to the field of building construction equipment, in particular to a plastic formwork early dismantling system.
  • the early dismantling of the formwork system is a kind of support system for early demolition of floor slabs. It has the advantages of saving formwork, saving labor, saving investment, speeding up the progress of the project, etc., and is widely used in construction.
  • the template used in the early demolition system is an aluminum alloy template, an aluminum frame wood plastic template or a steel template.
  • the reinforcement system is relatively complete, the component strength is high, but the weight is large, and the mobile installation requires lifting of the lifting device, and the cost is high.
  • plastic formwork has become the new darling of the construction industry with its advantages of environmental protection, energy saving, waterproof and corrosion resistance, and light weight.
  • the traditional plastic formwork itself is light in weight and has poor rigidity. After the installation, the template deformation problem of the concrete during the pouring process may occur.
  • the structural strength and support stability of the early dismantling system need to be further improved.
  • a plastic formwork early disassembly system comprising a vertical plastic formwork assembly, a horizontal plastic formwork assembly coupled to the vertical plastic formwork assembly, at least one independent support bar, and at least one early one-to-one correspondence with the independent support bar
  • the split head is mounted on the top of the independent support bar, the early split head is supported against the horizontal plastic formwork assembly, and the early split head is coupled to the horizontal plastic formwork assembly.
  • the early split head includes a support cylinder, a lifting bracket, and a lifting mechanism for lifting the lifting bracket, the lifting mechanism is disposed on the supporting pillar, and the supporting pillar
  • One end of the body is provided with a supporting top plate, and the other end of the supporting column is mounted on the top of the independent supporting rod
  • the lifting bracket includes a supporting plate and connecting side plates respectively disposed on two sides of the supporting plate
  • the mounting plate is provided with a mounting hole
  • the supporting plate is sleeved on the outer side of the supporting cylinder at the mounting hole
  • the connecting side plate is provided with a template connecting hole.
  • the lifting mechanism comprises a lifting earring and a guiding fixture, and the guiding fixture is arranged
  • the lifting earring is sleeved on an outer side of the supporting cylinder, the lifting earring is located on a side of the lifting bracket away from the supporting top plate, and the lifting earring is provided along the side of the supporting cylinder a lifting chute in a vertical direction and a fixed chute in a horizontal direction, the fixed chute communicating with a lower end of the lifting chute, the lifting earring being capable of being fixed along the guiding at a fixed chute or a lifting chute Pieces of exercise.
  • the early split head includes an early detachable top support, a lifting bracket and a lifting mechanism for lifting the lifting bracket, the lifting mechanism being mounted on the independent support bar, the lifting a mounting hole is disposed on the bracket, the mounting hole of the lifting bracket is sleeved on an outer side of the independent support rod, the early front support comprises a mounting post, and one end of the mounting post is mounted on the independent support rod
  • the top of the mounting post is provided with a supporting top plate, and two sides of the supporting top plate are respectively provided with connecting side plates, the connecting side plates are located on a side where the mounting post is located, and the connecting side plates are A template connection hole is provided.
  • the lifting mechanism includes a lifting earring and a guiding fixture, the guiding fixture is mounted on the independent support bar, and the lifting earlet is sleeved on an outer side of the independent support bar, a lifting earring is located on a side of the lifting bracket away from the supporting top plate, the lifting earring is provided with a lifting chute in a vertical direction and a fixed sliding slot in a horizontal direction, the fixing chute and the lifting and lowering The lower end of the chute communicates, and the lifting ear can move along the guiding fixture at a fixed chute or a lifting chute.
  • the plastic formwork early disassembly system further includes at least one floor backing, the floor backing being installed between the lifting bracket and the horizontal plastic formwork assembly, the floor backing A side of the horizontal plastic template assembly is provided with a tab, and a plastic template corresponding to the insert in the horizontal plastic template assembly is provided with a slot matching the insert.
  • the plastic formwork early disassembly system further includes at least one wall backing and at least one set of reinforcing components, the wall backing being disposed horizontally around the vertical plastic formwork assembly, at least A wall backing is spaced apart in a vertical direction, and the reinforcing assembly is coupled to the vertical plastic formwork assembly for supporting the wall backing to resist lateral pressure.
  • the vertical plastic formwork assembly includes an inner formwork component and an outer formwork component opposite the inner formwork component,
  • the reinforcing component includes a pair of pulling screws, two fixing nuts for respectively mounting on two ends of the pair of pulling screws, and two reinforcing fasteners, wherein the reinforcing fasteners are in a "Z" shape, and the reinforcing fasteners include a middle portion. a rod body, a first corner rod body disposed at one end of the intermediate rod body, and a second corner rod body disposed at the other end of the intermediate rod body, wherein the intermediate rod body is provided with two through a through hole for the end, the pair of pulling screws passing through the inner template assembly and the outer template assembly;
  • One of the reinforcing fasteners is installed at a wall backing of the outer side of the outer formwork assembly, and the mounting through hole of the reinforcing fastener passes through one end of the pulling screw, and the middle rod of the reinforcing fastener abuts against the wall back a lower side of the crucible, the first corner rod body abuts the outer side of the wall back, and the second corner rod body abuts the outer formwork assembly;
  • Another reinforcing fastener is used for mounting at a wall backing of the outer side of the inner formwork assembly, and the mounting through hole of the reinforcing fastener passes through the other end of the pulling screw, and the middle rod of the reinforcing fastener is provided a lower side of the wall back, the first corner rod body abuts the outer side of the wall back, and the second corner rod body abuts the inner formwork assembly;
  • the fixing nut on the corresponding side locks the reinforcing fastener on the corresponding side to the tensioning screw.
  • the plastic formwork early release system further includes an outer beam formr including a first vertical formwork assembly for casting a vertical outward beam and for forming a vertical a second vertical formwork assembly to the wall post, the first vertical formwork assembly including a first inner formwork assembly and a first outer formwork assembly opposite the first inner formwork assembly, the outer beam adjuster being disposed The outer side of the first outer formwork assembly.
  • the plastic formwork early disassembly system further includes a diagonal bracing assembly
  • the wall has a plurality of backs
  • the diagonal bracing assembly includes a first diagonal strut and a second diagonal strut
  • the first end of the first diagonal strut is connected to one of the wall backs
  • the first end of the second diagonal strut is connected to the other of the walls
  • the second diagonal strut is a height of one end in a vertical direction is higher than a first end of the first diagonal strut
  • a second end of the second diagonal strut is used together with a second end of the first diagonal strut for ground connection.
  • the plastic formwork early dismantling system, the vertical plastic formwork assembly can form a formwork system for pouring vertical wall bodies, and the horizontal plastic formwork assembly can form a formwork system for pouring horizontal wall bodies, and the early split heads cooperate with the independent support bars It plays the role of vertical force transmission.
  • the early split head can withstand the supporting horizontal plastic formwork assembly, and the early split head can also be connected with the horizontal plastic formwork assembly, and the support stability is high.
  • the plastic formwork is dismantled early on the system.
  • the plastic formwork is used to dismantle the system early, which is energy-saving and environmentally friendly, and has light weight, which can save costs; on the other hand, the early splitting can not only play the role of supporting the support, but also enable independence.
  • the support rod, the early split head and the horizontal plastic formwork assembly can be connected into one body, thereby connecting the whole early dismantling system into one body, and the whole plastic formwork early dismantling system has good structural strength and high support stability.
  • FIG. 1 is a schematic structural view 1 of a plastic formwork early dismantling system according to Embodiment 1 of the present invention
  • FIG. 2 is a schematic structural view 2 of a plastic formwork early dismantling system according to Embodiment 1 of the present invention
  • FIG. 3 is a schematic view showing the installation structure of the early removal head according to the first embodiment of the present invention.
  • FIG. 4 is a schematic structural view of an early splitting head according to Embodiment 1 of the present invention.
  • FIG. 5 is a schematic structural view of a lifting earring according to Embodiment 1 of the present invention.
  • FIG. 6 is a schematic view showing a mounting structure of a reinforcing component according to Embodiment 1 of the present invention.
  • FIG. 7 is a schematic structural view of a reinforcing fastener according to Embodiment 1 of the present invention.
  • FIG. 8 is a schematic structural view 1 of a plastic formwork early dismantling system according to Embodiment 2 of the present invention.
  • FIG. 9 is a schematic structural view 2 of a plastic formwork early dismantling system according to Embodiment 2 of the present invention.
  • FIG. 10 is a first schematic structural view of the installation structure of the early removal head according to the second embodiment of the present invention.
  • Figure 11 is a second schematic view showing the installation structure of the early removal head according to the second embodiment of the present invention.
  • FIG. 12 is a schematic structural view of an early splitting head according to Embodiment 2 of the present invention.
  • FIG. 13 is a schematic structural view of an early disassembled top support according to Embodiment 2 of the present invention.
  • FIG. 14 is a schematic structural view of a slab back sill according to Embodiment 2 of the present invention.
  • a plastic formwork early disassembly system includes a vertical plastic formwork assembly 100, a horizontal plastic formwork assembly 200 coupled to the vertical plastic formwork assembly 100, at least one independent support bar 300, and At least one early splitter 400 in one-to-one correspondence with the independent support bars 300.
  • the early removal head 400 is mounted on top of the independent support bar 300.
  • the early split head 400 bears against the horizontal plastic formwork assembly 200, and the early split head 400 is coupled to the horizontal plastic formwork assembly 200.
  • the plastic formwork early disassembly system the vertical plastic formwork assembly 100 is capable of forming a formwork system for casting vertical walls
  • the horizontal plastic formwork assembly 200 is capable of forming a formwork system for pouring horizontal walls
  • the early split head 400 and independent The support rod 300 cooperates with the vertical force transmission support.
  • the early removal head 400 can support the horizontal plastic template assembly 200, and the early removal head 400 can also be connected with the horizontal plastic template assembly 200, and the support stability is high.
  • the plastic formwork is dismantled early on the system.
  • the plastic formwork is used to dismantle the system, which is energy-saving and environmentally friendly, and has light weight, which can save costs;
  • the early split head 400 can not only play the role of supporting the support, but also enable
  • the independent support bar 300, the early split head 400 and the horizontal plastic formwork assembly 200 can be connected as one body, thereby connecting the entire early dismantling system into one body, and the entire plastic formwork early dismantling system has good structural strength and high support stability.
  • the vertical plastic formwork assembly 100 includes a plurality of plastic templates, and the plurality of plastic templates are passed through a template connection such as Connect with a lock pin.
  • the horizontal plastic formwork assembly 200 includes a plurality of plastic formwork that are connected by formwork connectors such as special lock pins.
  • the specific arrangement structure of the plastic template in the vertical plastic formwork assembly 100 and the horizontal plastic formwork assembly 200 can be correspondingly arranged according to actual needs.
  • the vertical plastic formwork assembly 100 and the horizontal plastic formwork assembly 200 can adopt a NIMOVA combined plastic formwork system.
  • the plurality of independent support bars 300 are plural, and the early splitting heads 400 correspond to a plurality of, and the plurality of the independent support bars 300 are spaced apart.
  • the horizontal plastic formwork assembly 200 is integrated with the independent support bar 300 by the early split head 400, and the vertical plastic formwork assembly 100, the horizontal plastic formwork assembly 200, the early split head 400 and the independent support bar 300 are integrated, and the entire plastic formwork is integrated.
  • the overall structure of the early demolition system is good in strength and high in support stability.
  • the independent support bar 300 is a telescopic structure, and the support height is adjustable, flexible in use, and wide in application range.
  • the early disassembling head 400 includes a supporting cylinder 410, a lifting bracket 420, and a lifting mechanism 430 for lifting the lifting bracket 420.
  • the lifting mechanism 430 is disposed on the support cylinder 410.
  • One end of the support cylinder 410 is provided with a support top plate 440, and the other end of the support cylinder 410 is mounted on the top of the independent support bar 300.
  • the lifting bracket 420 includes a supporting plate 422 and connecting side plates 424 respectively disposed on two sides of the supporting plate 422.
  • a mounting hole is disposed on the bracket 422, and the bracket 422 is sleeved on the outer side of the supporting cylinder 410 at the mounting hole.
  • a template connecting hole 4242 is disposed on the connecting side plate 424.
  • the supporting top plate 440 of the early demolishing head 400 can support the top surface of one of the first plastic template 210 in the horizontal plastic formwork assembly 200, and the lifting bracket 420 can be raised by the lifting mechanism 430, and the supporting plate 422 can
  • the first plastic template 210 is supported, and the first plastic template 210, the connecting side plate 424, and the plastic template 220 adjacent to the first plastic template 210 are passed through the template by mounting the template connector 1100 in the template connecting hole 4242.
  • the connecting members 1100 are connected, and the early splitting head 400 can be connected to the horizontal plastic formwork assembly 200, so that the independent supporting bar 300, the early splitting head 400 and the horizontal plastic formwork assembly 200 can be connected together; when the template needs to be removed, the template connection is removed.
  • the piece 1100 controls the lifting bracket 420 to descend by the lifting mechanism 430, so that the template removal can be performed and the supporting top plate 440 and the first plastic template 210 are retained to continue supporting.
  • the template connecting hole 4242 is a locking pin hole matched with a special locking pin connected to the template.
  • the formwork connector 1100 that is connected between the plastic formwork and the plastic formwork is a dedicated lock pin.
  • the lifting mechanism 430 can be of various structures, such as a sleeve, and a thread is disposed on the inner wall of the sleeve.
  • a thread matching the sleeve is disposed on the outer wall of the support cylinder 410, and the sleeve is sleeved on the outer side of the support cylinder 410.
  • the lifting mechanism 430 includes a lifting earring 432 and a guiding fixture 434.
  • the guiding fixture 434 is disposed on the support cylinder 410.
  • the lifting earrings 432 are sleeved on the outer side of the support cylinder 410.
  • the lifting earring 432 is located on a side of the lifting bracket 420 away from the supporting top plate 440.
  • the lifting earring 432 is provided with a lifting chute 4322 in a vertical direction and a fixed chute 4324 in a horizontal direction.
  • the fixed chute 4324 communicates with the lower end of the lifting chute 4322.
  • the lifting earrings 432 can move along the guiding fixture 434 at the fixed chute 4324 or the lifting chute 4322.
  • the supporting cylinder 410 is fixed at a position corresponding to the end of the fixing chute 4324 away from the lifting chute 4322, and the guiding fixture 434 is located at the fixed position.
  • the fixing chute 4324 and the lifting chute 4322 are "L" type, and the structure is simple and convenient to manufacture.
  • the lifting earrings 432 can be vertically moved up and down along the guiding fixture 434 at the lifting chute 4322, and can be horizontally rotated along the guiding fixture 434 at the fixed chute 4324.
  • the lifting earrings 432 can be moved along the guiding fixing member 434, so that the guiding fixing members 434 are located on the side of the fixing chute 4324 away from the lifting chute 4322, and the lifting earrings 432 can be fixed under the support of the guiding fixing members 434.
  • the lifting earring 432 can be moved along the guiding fixture 434 such that the guiding fixture 434 is located at the upper end of the lifting chute 4322, and the lifting earring 432 is lowered in height and supported by the guiding fixture 434. Fixed under the action, the lifting bracket 420 can be lowered.
  • the structure is simple, and the lifting bracket 420 can be raised or lowered reliably, and the operation is simple and reliable.
  • the lifting earring 432 includes an lifting sleeve 4326 and a tapping tab 4328.
  • the lifting sleeve 4326 is sleeved on the outer side of the support cylinder 410.
  • the lifting sleeve 4326 is provided with the lifting chute 4322 and the fixing chute 4324.
  • the tapping lug 4328 is disposed on an outer wall of the lifting sleeve 4326.
  • the striking ears 4328 are at least two pieces, and at least two percussive ears 4328 are evenly spaced along the circumferential direction of the lifting sleeve 4326, and the operator can tap in different directions, which is more convenient to operate. .
  • the lifting chutes 4322 are two, and the two lifting chutes 4322 are disposed along the circumferential direction of the lifting sleeve 4326.
  • the fixed chute 4324 corresponds to two, and the two fixed chutes 4324 are along the lifting sleeve. 4326 circumferential interval setting.
  • the guiding fixture 434 traverses the support cylinder 410. Both ends of the guiding fixture 434 respectively protrude from the support cylinder 410. When the lifting earrings 432 raise the lifting bracket 420, the two ends of the guiding fixture 434 are respectively located at one end of the fixing slot 4324 away from the corresponding lifting slot 4322.
  • the early removal head 400 further includes an adjustment nut 450.
  • One end of the support cylinder 410 away from the support top plate 440 is a threaded section.
  • the adjusting nut 450 is sleeved outside the threaded section of the support cylinder 410.
  • the lift bracket 420 further includes a pallet sleeve 426.
  • the bracket sleeve 426 is disposed on a side of the bracket 422 away from the supporting top plate 440, and the bracket sleeve 426 is abutted with the mounting hole.
  • the bracket sleeve 426 is sleeved on the outer side of the support cylinder 410 , and a reinforcing rib 428 is disposed between the bracket sleeve 426 and the bracket 422 .
  • the lifting bracket 420 is sleeved on the supporting cylinder 410 through the mounting hole and the bracket sleeve 426, can be moved up and down along the supporting cylinder 410, and is raised or lowered by the lifting earring 432; 428, the lifting bracket 420 has good structural strength and good supporting effect, and can further improve the stability and reliability of the support.
  • the reinforcing ribs 428 are at least two. At least two of the reinforcing ribs 428 are spaced apart along the circumferential direction of the pallet sleeve 426, and the lifting bracket 420 has good structural strength and good supporting effect.
  • the plastic formwork early disassembly system further includes at least one wall backing 500 and at least one set of reinforcing components 600.
  • the wall backing 500 is disposed around the vertical plastic formwork assembly 100 in a horizontal direction.
  • At least one wall back 500 is spaced apart in a vertical direction.
  • the reinforcement assembly 600 is coupled to the vertical plastic formwork assembly 100 for supporting the wall stack back 500 to resist lateral pressure.
  • the vertical plastic formwork assembly 100 includes an inner formwork assembly 110 and an outer formwork assembly 120 opposite the inner formwork assembly 110.
  • the inner side refers to the side located inside the wall
  • the outer side refers to the side located outside the wall.
  • the reinforcing assembly 600 includes a pair of pulling screws 610 for mounting separately. Two fixing nuts 620 and two reinforcing fasteners 630 at both ends of the pulling screw 610 are described.
  • the reinforcing fastener 630 has a "Z" shape, and the reinforcing fastener 630 includes an intermediate rod body 632, a first corner rod body 634 disposed at one end of the intermediate rod body 632, and a second end portion disposed at the other end of the intermediate rod body 632.
  • the corner rod body 636 is provided with a mounting through hole 6322 extending through both ends thereof.
  • the pair of pull screws 610 pass through the inner formwork assembly 110 and the outer formwork assembly.
  • One of the reinforcing fasteners 630 is mounted on the wall backing 500 at the outer side of the outer formwork assembly 120.
  • the mounting through hole 6322 of the reinforcing fastener 630 passes through one end of the pair of pulling screws 610, and the reinforcing fastener 630
  • the intermediate rod body 632 abuts against the lower side of the wall backing 500
  • the first corner rod body 634 abuts the outer side of the wall backing 500
  • the second corner rod body 636 abuts the outer formwork assembly 120;
  • the other of the reinforcing fasteners 630 is used for mounting at the wall back 500 of the outer side of the inner formwork assembly 110.
  • the mounting through hole 6322 of the reinforcing fastener 630 passes through the other end of the pair of pulling screws 610, and the intermediate rod 632 of the reinforcing fastener 630 is abutted.
  • the lower side of the wall back 500 is disposed.
  • the first corner rod 634 abuts the outer side of the wall back 500, and the second corner rod 636 abuts the inner formwork assembly 110.
  • the fixing nut 620 on the corresponding side locks the reinforcing fastener 630 on the corresponding side to the tensioning screw 610.
  • the tensioning screw 610 passes through the inner template assembly 110 and the outer template assembly 120, and the inner template assembly 110 and the outer template assembly 120 are respectively extended from the two ends of the pulling screw 610, and the two reinforcing fasteners are respectively
  • the mounting through holes 6322 of the 630 respectively pass through the two ends of the pulling screw 610, and the reinforcing fastener 630 is locked on the pulling screw 610 by the fixing fixing nut 620, which can effectively support the reinforcing wall backing 500 and resist the wall. Lateral pressure, easy to install or remove.
  • the intermediate rod body 632 and the first corner rod body 634 can respectively support the lower side and the outer side of the fixed wall body back 500, and the second corner rod body 636 can resist the inner formwork assembly 110 or the outer formwork assembly 120, the intermediate rod body 632 and the first
  • the corner structure between the two corner rods 636 can buffer the weight of the reinforcing fastener 630 and the weight of the wall back 500 to a certain extent, so that the reinforcing fastener 630 is not easily deformed, the force is more perfect, and the gravity is better.
  • the reinforcement of the wall backing 500 is reliable.
  • the number of the wall backs 500 and the number of the sets of the reinforcing components 600 may be set according to actual application conditions, and the plurality of reinforcing components 600 may be at the wall back 500 according to a certain horizontal distance and vertical distance. Reinforced at different locations for reliable reinforcement.
  • the second corner rod body 636 has the same structure as the first corner rod body 634.
  • the second corner rod body 636 and the first corner rod body 634 are symmetric with respect to the center rod body 632.
  • the outer side of the body back 500 is more convenient for reinforcement and removal.
  • the second corner rod body 636 is disposed perpendicular to the intermediate rod body 632, the first The corner rod body 634 is disposed perpendicular to the intermediate rod body 632 and can be used for reinforcing the wall structure back wall 500 of the square structure, and the reinforcing effect is good.
  • the intermediate rod body 632, the first corner rod body 634 and the second corner rod body 636 are integrally formed square-tube steel tubes, which have good structural strength, convenient manufacture and economical production cost.
  • the reinforcement assembly 600 further includes a sleeve 640 that is preset between the outer formwork assembly 120 and the inner formwork assembly 110, and the sleeve 640 is sleeved on the outer side of the pair of pull screws 610.
  • the sleeve 640 can be a hose.
  • the plastic formwork early release system further includes an outer beam adjuster 700.
  • the vertical plastic formwork assembly 100 includes a first vertical formwork assembly 130 for casting a vertical outward beam and a second vertical formwork assembly 140 for casting a vertical wall stud.
  • the first vertical formwork assembly 130 includes a first inner formwork assembly 110 and a first outer formwork assembly 120 opposite the first inner formwork assembly 110.
  • the outer beam adjuster 700 is disposed outside the first outer formwork assembly 120.
  • the outer beam adjuster 700 can solve the problem that the upper and lower beam templates are unsupported and raised.
  • the outer beam adjuster 700 is plural, and the plurality of outer beam adjusters 700 are evenly spaced in the horizontal direction, and the adjustment effect is good.
  • the second vertical formwork assembly 140 includes a second inner formwork component and a second outer formwork component opposite the second inner formwork component.
  • the inner formwork assembly 110 includes a first inner formwork component and a second inner formwork component, the outer formwork component 120 including a first outer formwork component and a second outer formwork component.
  • the plastic formwork early release system also includes a diagonal bracing assembly 800.
  • the wall back 500 is a plurality of.
  • the diagonal strut assembly 800 includes a first diagonal strut 810 and a second diagonal strut 820.
  • the first end of the first diagonal strut 810 is coupled to one of the wall backs 500.
  • the first end of the second diagonal strut 820 is connected to the other of the wall backs 500, and the height of the first end of the second diagonal strut 820 in the vertical direction is higher than the first bracing
  • the second end of the second diagonal strut 820 is used with the second end of the first diagonal strut 810 for connection to the ground.
  • the diagonal strut assembly 800 By providing the diagonal strut assembly 800, the lateral force of the wall post can be effectively resisted, the lateral tilting force can be resisted, and the stability of the overall structure can be improved; further, by providing the first diagonal strut 810 and the second diagonal strut 820, and Corresponding to the installation position, the diagonal support effect is good.
  • a delivery port 900 is reserved on the horizontal plastic formwork assembly 200.
  • the early disassembling head 400 includes an early detaching top bracket 460, a lifting bracket 420, and a lifting mechanism 430 for lifting the lifting bracket 420. .
  • the lifting mechanism 430 is mounted on the independent support bar 300.
  • the lifting bracket 420 is provided with a mounting hole, and the mounting hole of the lifting bracket 420 is sleeved on the outer side of the independent supporting rod 300.
  • the early release top 460 includes a mounting post 462. One end of the mounting post 462 is mounted on the top of the independent support bar 300, and the other end of the mounting post 462 is provided with a support top plate 464.
  • a connecting side plate 466 is disposed on each side of the supporting top plate 464, and the connecting side plate 466 is located on a side where the mounting post 462 is located.
  • a template connecting hole 4662 is disposed on the connecting side plate 466.
  • the lifting bracket 420 is sleeved on the outer side of the independent supporting rod 300 at the mounting hole, and can be moved up and down along the independent supporting rod 300.
  • the lifting mechanism 430 can control the lifting bracket 420 to be raised or lowered, and the lifting bracket 420 is controlled to rise by the lifting mechanism 430.
  • the pallet 422 can support one of the second plastic templates 230 in the horizontal plastic formwork assembly 200 to support the top plate 464.
  • the top surface of the second plastic template 230 can be supported, and the second plastic template 230, the connecting side panel 466 and the plastic template adjacent to the second plastic template 310 can be installed by installing the template connector in the template connecting hole 4662.
  • the 220 joints are joined together by the formwork connector 1100, and the early split head 400 can also be coupled to the horizontal plastic formwork assembly 200 such that the standoff support bar 300, the early split head 400, and the horizontal plastic formwork assembly 200 can be joined together, and the entire plastic can also be made.
  • the structural early demolition system has good structural strength and stable and reliable support.
  • the top of the independent support bar 300 is provided with a connecting hole, and the mounting post 462 protrudes into the top of the independent support bar 300.
  • One end of the mounting post 462 away from the support top plate 464 has a conical structure.
  • the conical structure gradually decreases in outer diameter in a direction away from the support top plate 464.
  • the lifting mechanism 430 can be of various configurations, as described in the first embodiment.
  • the lifting mechanism 430 includes a lifting earlet 432 and a guiding fixture 434.
  • the guiding fixture 434 is mounted on the independent supporting rod 300, and the lifting earring 432 is sleeved on the independent supporting rod.
  • the lifting earring 432 is located on a side of the lifting bracket 420 away from the supporting top plate 464.
  • the lifting earring 432 is provided with a lifting chute 4322 in a vertical direction and a fixed sliding in a horizontal direction.
  • the fixed slot 4324 communicates with the lower end of the lifting chute 4322, and the lifting earring 432 can be along the guiding fixture 434 at the fixed chute 4324 or the lifting chute 4322. motion.
  • the lifting earring 432 can be controlled to move along the guiding fixing member 434 at the lifting chute 4322 or the fixing chute 4324, and the structure is simple and can be reliably raised. Or lowering the lifting bracket 420, the operation is simple and reliable.
  • the structure of the lifting earrings 432, the number and arrangement of the lifting chutes 4322, the number of the fixing chutes 4324, and the setting manner are the same as those in the first embodiment, and are not described herein.
  • the lifting bracket 420 includes a pallet 422 and a pallet sleeve 426 disposed on one side of the pallet 422.
  • the mounting plate 422 is provided with the mounting hole.
  • the pallet sleeve 426 is mated with the mounting hole.
  • the pallet sleeve 426 is sleeved on the outside of the independent support bar 300.
  • a reinforcing rib 428 is disposed between the pallet sleeve 426 and the pallet 422.
  • the lifting bracket 420 is sleeved on the independent supporting rod 300 through the mounting hole and the bracket sleeve 426, can be moved up and down along the independent supporting rod 300, and is raised or lowered by the lifting earring 432; 428, the lifting bracket 420 has good structural strength and good supporting effect, and can further improve the stability and reliability of the support.
  • the plastic formwork early dismantling system further includes at least one floor sill 1000.
  • the floor sill 1000 is mounted between the lifting bracket 420 and the horizontal plastic formwork assembly 200.
  • the side of the floor sill 1000 adjacent to the horizontal plastic formwork assembly 200 is provided with a tab 1010.
  • a slot in the horizontal plastic formwork assembly 200 corresponding to the insert 1010 is provided with a slot that matches the insert.
  • the floor sills 1000 are at least two, and at least two floor sills are disposed at intervals of 1000, which has a good supporting effect on the horizontal plastic formwork assembly 200.

Abstract

An early-stripping system for a plastic formwork comprises: a vertical plastic formwork assembly (100); a horizontal plastic formwork assembly (200) connected to the vertical plastic formwork assembly (100); one or more independent supporting rods (300); and one or more early-stripping heads (400) corresponding one-to-one with the independent supporting rods (300). The early-stripping head (400) is installed at a top portion of the independent supporting rod (300), and is connected to the horizontal plastic formwork assembly (200) to prop up and support the horizontal plastic formwork assembly (200). The early-stripping system for a plastic formwork has favorable structural strength and high supporting stability.

Description

塑料模板早拆体系Plastic formwork early demolition system 技术领域Technical field
本发明涉及建筑施工设备领域,尤其涉及一种塑料模板早拆体系。The invention relates to the field of building construction equipment, in particular to a plastic formwork early dismantling system.
背景技术Background technique
早拆模板体系是为了实现早期拆除楼板模板的一种支模体系,其具有节约模板、节省人工、节省投资、加快工程进度等优势,在建筑施工中的应用越来越广泛。传统的,早拆体系使用的模板为铝合金模板、铝框木塑模板或钢模板,其加固系统较为完善,部件强度高,但重量大,移动安装需要起重机械吊运,成本高。随着新型模板逐渐兴起,塑料模板以其环保节能、防水抗蚀、重量较轻等优势而成为建筑行业的新宠。但是,传统塑料模板本身质量较轻,刚度较差,安装完成后可能出现混凝土在浇筑过程中模板变形问题,早拆体系的结构强度、支撑稳定性有待进一步提高。The early dismantling of the formwork system is a kind of support system for early demolition of floor slabs. It has the advantages of saving formwork, saving labor, saving investment, speeding up the progress of the project, etc., and is widely used in construction. Traditionally, the template used in the early demolition system is an aluminum alloy template, an aluminum frame wood plastic template or a steel template. The reinforcement system is relatively complete, the component strength is high, but the weight is large, and the mobile installation requires lifting of the lifting device, and the cost is high. With the rise of new types of templates, plastic formwork has become the new darling of the construction industry with its advantages of environmental protection, energy saving, waterproof and corrosion resistance, and light weight. However, the traditional plastic formwork itself is light in weight and has poor rigidity. After the installation, the template deformation problem of the concrete during the pouring process may occur. The structural strength and support stability of the early dismantling system need to be further improved.
发明内容Summary of the invention
基于此,有必要提供一种塑料模板早拆体系,其重量较轻、成本较低,且结构强度较好,支撑稳定性较高。Based on this, it is necessary to provide a plastic formwork early demolition system, which is light in weight, low in cost, and has good structural strength and high support stability.
其技术方案如下:Its technical solutions are as follows:
一种塑料模板早拆体系,包括竖向塑料模板组件、与所述竖向塑料模板组件连接的水平塑料模板组件、至少一根独立支撑杆以及与所述独立支撑杆一一对应的至少一个早拆头,所述早拆头安装在所述独立支撑杆的顶部,所述早拆头顶住支撑所述水平塑料模板组件,且所述早拆头与所述水平塑料模板组件连接。A plastic formwork early disassembly system comprising a vertical plastic formwork assembly, a horizontal plastic formwork assembly coupled to the vertical plastic formwork assembly, at least one independent support bar, and at least one early one-to-one correspondence with the independent support bar The split head is mounted on the top of the independent support bar, the early split head is supported against the horizontal plastic formwork assembly, and the early split head is coupled to the horizontal plastic formwork assembly.
在其中一个实施例中,所述早拆头包括支撑柱体、升降托架及用于升降所述升降托架的升降机构,所述升降机构设于所述支撑柱体上,所述支撑柱体的一端设有支撑顶板,所述支撑柱体的另一端安装在所述独立支撑杆的顶部,所述升降托架包括托板以及分别设于所述托板两侧的连接侧板,所述托板上设有安装孔,所述托板在所述安装孔处套设在所述支撑柱体的外侧,所述连接侧板上设有模板连接孔。In one embodiment, the early split head includes a support cylinder, a lifting bracket, and a lifting mechanism for lifting the lifting bracket, the lifting mechanism is disposed on the supporting pillar, and the supporting pillar One end of the body is provided with a supporting top plate, and the other end of the supporting column is mounted on the top of the independent supporting rod, the lifting bracket includes a supporting plate and connecting side plates respectively disposed on two sides of the supporting plate The mounting plate is provided with a mounting hole, and the supporting plate is sleeved on the outer side of the supporting cylinder at the mounting hole, and the connecting side plate is provided with a template connecting hole.
在其中一个实施例中,所述升降机构包括升降耳环及导向固定件,所述导向固定件设置 在所述支撑柱体上,所述升降耳环套设在所述支撑柱体的外侧,所述升降耳环位于所述升降托架远离所述支撑顶板的一侧,所述升降耳环上设有沿竖向方向的升降滑槽以及沿水平方向的固定滑槽,所述固定滑槽与所述升降滑槽的下端连通,所述升降耳环能够在固定滑槽或升降滑槽处沿所述导向固定件运动。In one embodiment, the lifting mechanism comprises a lifting earring and a guiding fixture, and the guiding fixture is arranged The lifting earring is sleeved on an outer side of the supporting cylinder, the lifting earring is located on a side of the lifting bracket away from the supporting top plate, and the lifting earring is provided along the side of the supporting cylinder a lifting chute in a vertical direction and a fixed chute in a horizontal direction, the fixed chute communicating with a lower end of the lifting chute, the lifting earring being capable of being fixed along the guiding at a fixed chute or a lifting chute Pieces of exercise.
在其中一个实施例中,所述早拆头包括早拆顶托、升降托架及用于升降所述升降托架的升降机构,所述升降机构安装在所述独立支撑杆上,所述升降托架上设有安装孔,所述升降托架的安装孔套设在所述独立支撑杆的外侧,所述早拆顶托包括安装柱,所述安装柱的一端安装在所述独立支撑杆的顶部,所述安装柱的另一端设有支撑顶板,所述支撑顶板的两侧分别设有连接侧板,所述连接侧板位于所述安装柱所在的一侧,所述连接侧板上设有模板连接孔。In one embodiment, the early split head includes an early detachable top support, a lifting bracket and a lifting mechanism for lifting the lifting bracket, the lifting mechanism being mounted on the independent support bar, the lifting a mounting hole is disposed on the bracket, the mounting hole of the lifting bracket is sleeved on an outer side of the independent support rod, the early front support comprises a mounting post, and one end of the mounting post is mounted on the independent support rod The top of the mounting post is provided with a supporting top plate, and two sides of the supporting top plate are respectively provided with connecting side plates, the connecting side plates are located on a side where the mounting post is located, and the connecting side plates are A template connection hole is provided.
在其中一个实施例中,所述升降机构包括升降耳环及导向固定件,所述导向固定件安装在所述独立支撑杆上,所述升降耳环套设在所述独立支撑杆的外侧,所述升降耳环位于所述升降托架远离所述支撑顶板的一侧,所述升降耳环上设有沿竖向方向的升降滑槽以及沿水平方向的固定滑槽,所述固定滑槽与所述升降滑槽的下端连通,所述升降耳环能够在固定滑槽或升降滑槽处沿所述导向固定件运动。In one embodiment, the lifting mechanism includes a lifting earring and a guiding fixture, the guiding fixture is mounted on the independent support bar, and the lifting earlet is sleeved on an outer side of the independent support bar, a lifting earring is located on a side of the lifting bracket away from the supporting top plate, the lifting earring is provided with a lifting chute in a vertical direction and a fixed sliding slot in a horizontal direction, the fixing chute and the lifting and lowering The lower end of the chute communicates, and the lifting ear can move along the guiding fixture at a fixed chute or a lifting chute.
在其中一个实施例中,所述塑料模板早拆体系还包括至少一根楼板背楞,所述楼板背楞安装于所述升降托架与所述水平塑料模板组件之间,所述楼板背楞靠近所述水平塑料模板组件的一侧设有插片,所述水平塑料模板组件中与所述插片对应处的塑料模板上设有与所述插片匹配的插槽。In one embodiment, the plastic formwork early disassembly system further includes at least one floor backing, the floor backing being installed between the lifting bracket and the horizontal plastic formwork assembly, the floor backing A side of the horizontal plastic template assembly is provided with a tab, and a plastic template corresponding to the insert in the horizontal plastic template assembly is provided with a slot matching the insert.
在其中一个实施例中,所述塑料模板早拆体系还包括至少一根墙体背楞及至少一组加固组件,所述墙体背楞沿水平方向环绕所述竖向塑料模板组件设置,至少一根墙体背楞沿竖向方向间隔设置,所述加固组件与所述竖向塑料模板组件连接,所述加固组件用于支撑加固所述墙体背楞以抵抗侧向压力。In one embodiment, the plastic formwork early disassembly system further includes at least one wall backing and at least one set of reinforcing components, the wall backing being disposed horizontally around the vertical plastic formwork assembly, at least A wall backing is spaced apart in a vertical direction, and the reinforcing assembly is coupled to the vertical plastic formwork assembly for supporting the wall backing to resist lateral pressure.
在其中一个实施例中,所述竖向塑料模板组件包括内模板组件以及与所述内模板组件相对的外模板组件,In one embodiment, the vertical plastic formwork assembly includes an inner formwork component and an outer formwork component opposite the inner formwork component,
所述加固组件包括对拉螺杆、用于分别安装在所述对拉螺杆两端的两个固定螺母以及两个加固扣件,所述加固扣件呈“Z”型,所述加固扣件包括中间杆体、设于所述中间杆体一端的第一转角杆体以及设于所述中间杆体另一端的第二转角杆体,所述中间杆体上设有贯穿其两 端的安装通孔,所述对拉螺杆穿过所述内模板组件与外模板组件;The reinforcing component includes a pair of pulling screws, two fixing nuts for respectively mounting on two ends of the pair of pulling screws, and two reinforcing fasteners, wherein the reinforcing fasteners are in a "Z" shape, and the reinforcing fasteners include a middle portion. a rod body, a first corner rod body disposed at one end of the intermediate rod body, and a second corner rod body disposed at the other end of the intermediate rod body, wherein the intermediate rod body is provided with two through a through hole for the end, the pair of pulling screws passing through the inner template assembly and the outer template assembly;
一个所述加固扣件用于安装在外模板组件外侧的墙体背楞处,该加固扣件的安装通孔穿过所述对拉螺杆的一端,该加固扣件的中间杆体抵设墙体背楞的下侧,第一转角杆体抵设墙体背楞的外侧,第二转角杆体抵设所述外模板组件;One of the reinforcing fasteners is installed at a wall backing of the outer side of the outer formwork assembly, and the mounting through hole of the reinforcing fastener passes through one end of the pulling screw, and the middle rod of the reinforcing fastener abuts against the wall back a lower side of the crucible, the first corner rod body abuts the outer side of the wall back, and the second corner rod body abuts the outer formwork assembly;
另一个所述加固扣件用于安装在内模板组件外侧的墙体背楞处,该加固扣件的安装通孔穿过所述对拉螺杆的另一端,该加固扣件的中间杆体抵设墙体背楞的下侧,第一转角杆体抵设墙体背楞的外侧,第二转角杆体抵设所述内模板组件;Another reinforcing fastener is used for mounting at a wall backing of the outer side of the inner formwork assembly, and the mounting through hole of the reinforcing fastener passes through the other end of the pulling screw, and the middle rod of the reinforcing fastener is provided a lower side of the wall back, the first corner rod body abuts the outer side of the wall back, and the second corner rod body abuts the inner formwork assembly;
对应侧的所述固定螺母将对应侧的所述加固扣件锁紧在所述对拉螺杆上。The fixing nut on the corresponding side locks the reinforcing fastener on the corresponding side to the tensioning screw.
在其中一个实施例中,所述塑料模板早拆体系还包括外梁调节器,所述竖向塑料模板组件包括用于浇注形成竖向外梁的第一竖向模板组件和用于浇注形成竖向墙柱的第二竖向模板组件,所述第一竖向模板组件包括第一内模板组件以及与所述第一内模板组件相对的第一外模板组件,所述外梁调节器设于所述第一外模板组件的外侧。In one embodiment, the plastic formwork early release system further includes an outer beam formr including a first vertical formwork assembly for casting a vertical outward beam and for forming a vertical a second vertical formwork assembly to the wall post, the first vertical formwork assembly including a first inner formwork assembly and a first outer formwork assembly opposite the first inner formwork assembly, the outer beam adjuster being disposed The outer side of the first outer formwork assembly.
在其中一个实施例中,所述塑料模板早拆体系还包括斜撑组件,所述墙体背楞为多根,所述斜撑组件包括第一斜撑杆和第二斜撑杆,所述第一斜撑杆的第一端与其中一根墙体背楞连接,所述第二斜撑杆的第一端与其中另一根墙体背楞连接,所述第二斜撑杆的第一端沿竖向方向的高度高于所述第一斜撑杆的第一端,所述第二斜撑杆的第二端与所述第一斜撑杆的第二端一起用于与地面连接。In one embodiment, the plastic formwork early disassembly system further includes a diagonal bracing assembly, the wall has a plurality of backs, the diagonal bracing assembly includes a first diagonal strut and a second diagonal strut, The first end of the first diagonal strut is connected to one of the wall backs, the first end of the second diagonal strut is connected to the other of the walls, and the second diagonal strut is a height of one end in a vertical direction is higher than a first end of the first diagonal strut, and a second end of the second diagonal strut is used together with a second end of the first diagonal strut for ground connection.
可以理解,其中所使用的术语“第一”、“第二”等在本文中用于区分对象,但这些对象不受这些术语限制。It will be understood that the terms "first", "second", and the like, as used herein, are used herein to distinguish an object, but these are not limited by these terms.
本发明的有益效果在于:The beneficial effects of the invention are:
所述塑料模板早拆体系,竖向塑料模板组件能够形成用于浇注竖向墙体的模板体系,水平塑料模板组件能够形成用于浇注水平墙体的模板体系,早拆头与独立支撑杆配合起到竖向传力支撑的作用,早拆头能够顶住支撑水平塑料模板组件,且早拆头还能够与水平塑料模板组件连接,支撑稳定性较高。所述塑料模板早拆体系,一方面,采用塑料模板早拆体系,节能环保、重量较轻,可节省成本;另一方面,早拆头不仅能够起到顶住支撑的作用,还能够使得独立支撑杆、早拆头以及水平塑料模板组件能够连接为一体,进而使得整个早拆体系连接为一体,整个塑料模板早拆体系结构强度好,支撑稳定性较高。 The plastic formwork early dismantling system, the vertical plastic formwork assembly can form a formwork system for pouring vertical wall bodies, and the horizontal plastic formwork assembly can form a formwork system for pouring horizontal wall bodies, and the early split heads cooperate with the independent support bars It plays the role of vertical force transmission. The early split head can withstand the supporting horizontal plastic formwork assembly, and the early split head can also be connected with the horizontal plastic formwork assembly, and the support stability is high. The plastic formwork is dismantled early on the system. On the one hand, the plastic formwork is used to dismantle the system early, which is energy-saving and environmentally friendly, and has light weight, which can save costs; on the other hand, the early splitting can not only play the role of supporting the support, but also enable independence. The support rod, the early split head and the horizontal plastic formwork assembly can be connected into one body, thereby connecting the whole early dismantling system into one body, and the whole plastic formwork early dismantling system has good structural strength and high support stability.
附图说明DRAWINGS
图1为本发明实施例一所述的塑料模板早拆体系的结构示意图一;1 is a schematic structural view 1 of a plastic formwork early dismantling system according to Embodiment 1 of the present invention;
图2为本发明实施例一所述的塑料模板早拆体系的结构示意图二;2 is a schematic structural view 2 of a plastic formwork early dismantling system according to Embodiment 1 of the present invention;
图3为本发明实施例一所述的早拆头的安装结构示意图;3 is a schematic view showing the installation structure of the early removal head according to the first embodiment of the present invention;
图4为本发明实施例一所述的早拆头的结构示意图;4 is a schematic structural view of an early splitting head according to Embodiment 1 of the present invention;
图5为本发明实施例一所述的升降耳环的结构示意图;FIG. 5 is a schematic structural view of a lifting earring according to Embodiment 1 of the present invention; FIG.
图6为本发明实施例一所述的加固组件的安装结构示意图;6 is a schematic view showing a mounting structure of a reinforcing component according to Embodiment 1 of the present invention;
图7为本发明实施例一所述的加固扣件的结构示意图;7 is a schematic structural view of a reinforcing fastener according to Embodiment 1 of the present invention;
图8为本发明实施例二所述的塑料模板早拆体系的结构示意图一;8 is a schematic structural view 1 of a plastic formwork early dismantling system according to Embodiment 2 of the present invention;
图9为本发明实施例二所述的塑料模板早拆体系的结构示意图二;9 is a schematic structural view 2 of a plastic formwork early dismantling system according to Embodiment 2 of the present invention;
图10为本发明实施例二所述的早拆头的安装结构示意图一;10 is a first schematic structural view of the installation structure of the early removal head according to the second embodiment of the present invention;
图11为本发明实施例二所述的早拆头的安装结构示意图二;Figure 11 is a second schematic view showing the installation structure of the early removal head according to the second embodiment of the present invention;
图12为本发明实施例二所述的早拆头的结构示意图;12 is a schematic structural view of an early splitting head according to Embodiment 2 of the present invention;
图13为本发明实施例二所述的早拆顶托的结构示意图;13 is a schematic structural view of an early disassembled top support according to Embodiment 2 of the present invention;
图14为本发明实施例二所述的楼板背楞的结构示意图。FIG. 14 is a schematic structural view of a slab back sill according to Embodiment 2 of the present invention.
附图标记说明:Description of the reference signs:
100、竖向塑料模板组件,110、内模板组件,120、外模板组件,130、第一竖向模板组件,140、第二竖向模板组件,200、水平塑料模板组件,210、第一塑料模板,220、塑料模板,230、第二塑料模板,300、独立支撑杆,400、早拆头,410、支撑柱体,420、升降托架,422、托板,424、466、连接侧板,4242、4662、模板连接孔,426、托板套筒,428、加强筋位,430、升降机构,432、升降耳环,4322、升降滑槽,4324、固定滑槽,4326、升降套筒,4328、敲击耳片,434、导向固定件,440、464、支撑顶板,450、调节螺母,460、早拆顶托,462、安装柱,500、墙体背楞,600、加固组件,610、对拉螺杆,620、固定螺母,630、加固扣件,632、中间杆体,6322、安装通孔,634、第一转角杆体,636、第二转角杆体,640、套管,700、外梁调节器,800、斜撑组件,810、第一斜撑杆,820、第二斜撑杆,900、传料口,1000、楼板背楞,1010、插片,1100、模板连接件。100. Vertical plastic formwork component, 110, inner formwork component, 120, outer formwork component, 130, first vertical formwork component, 140, second vertical formwork component, 200, horizontal plastic formwork component, 210, first plastic Template, 220, plastic template, 230, second plastic template, 300, independent support bar, 400, early split head, 410, support column, 420, lifting bracket, 422, pallet, 424, 466, connecting side panels , 4242, 4662, template connection hole, 426, pallet sleeve, 428, reinforcement position, 430, lifting mechanism, 432, lifting earrings, 4322, lifting chute, 4324, fixed chute, 4326, lifting sleeve, 4328, tapping ear, 434, guiding fixture, 440, 464, supporting top plate, 450, adjusting nut, 460, early detaching top, 462, mounting post, 500, wall backing, 600, reinforcement component, 610 Pulling screw, 620, fixing nut, 630, reinforcing fastener, 632, intermediate rod, 6322, mounting through hole, 634, first corner rod body, 636, second corner rod body, 640, casing, 700, outer beam Regulator, 800, diagonal strut assembly, 810, first diagonal strut, 820, second bracing Rod, 900, delivery port, 1000, floor sill, 1010, insert, 1100, template connector.
具体实施方式 detailed description
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. Preferred embodiments of the invention are given in the drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be more fully understood.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。相反,当元件被称作“直接在”另一元件“上”时,不存在中间元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or the element can be present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical", "horizontal", "left", "right", and the like, as used herein, are for the purpose of illustration and are not intended to be the only embodiment.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise defined. The terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and/or" used herein includes any and all combinations of one or more of the associated listed items.
实施例一Embodiment 1
如图1、图2所示,一种塑料模板早拆体系,包括竖向塑料模板组件100、与所述竖向塑料模板组件100连接的水平塑料模板组件200、至少一根独立支撑杆300以及与所述独立支撑杆300一一对应的至少一个早拆头400。所述早拆头400安装在所述独立支撑杆300的顶部。所述早拆头400顶住支撑所述水平塑料模板组件200,且所述早拆头400与所述水平塑料模板组件200连接。As shown in FIG. 1 and FIG. 2, a plastic formwork early disassembly system includes a vertical plastic formwork assembly 100, a horizontal plastic formwork assembly 200 coupled to the vertical plastic formwork assembly 100, at least one independent support bar 300, and At least one early splitter 400 in one-to-one correspondence with the independent support bars 300. The early removal head 400 is mounted on top of the independent support bar 300. The early split head 400 bears against the horizontal plastic formwork assembly 200, and the early split head 400 is coupled to the horizontal plastic formwork assembly 200.
所述塑料模板早拆体系,竖向塑料模板组件100能够形成用于浇注竖向墙体的模板体系,水平塑料模板组件200能够形成用于浇注水平墙体的模板体系,早拆头400与独立支撑杆300配合起到竖向传力支撑的作用,早拆头400能够顶住支撑水平塑料模板组件200,且早拆头400还能够与水平塑料模板组件200连接,支撑稳定性较高。所述塑料模板早拆体系,一方面,采用塑料模板早拆体系,节能环保、重量较轻,可节省成本;另一方面,早拆头400不仅能够起到顶住支撑的作用,还能够使得独立支撑杆300、早拆头400以及水平塑料模板组件200能够连接为一体,进而使得整个早拆体系连接为一体,整个塑料模板早拆体系结构强度好,支撑稳定性较高。The plastic formwork early disassembly system, the vertical plastic formwork assembly 100 is capable of forming a formwork system for casting vertical walls, and the horizontal plastic formwork assembly 200 is capable of forming a formwork system for pouring horizontal walls, the early split head 400 and independent The support rod 300 cooperates with the vertical force transmission support. The early removal head 400 can support the horizontal plastic template assembly 200, and the early removal head 400 can also be connected with the horizontal plastic template assembly 200, and the support stability is high. The plastic formwork is dismantled early on the system. On the one hand, the plastic formwork is used to dismantle the system, which is energy-saving and environmentally friendly, and has light weight, which can save costs; on the other hand, the early split head 400 can not only play the role of supporting the support, but also enable The independent support bar 300, the early split head 400 and the horizontal plastic formwork assembly 200 can be connected as one body, thereby connecting the entire early dismantling system into one body, and the entire plastic formwork early dismantling system has good structural strength and high support stability.
具体地,竖向塑料模板组件100包括多块塑料模板,多块塑料模板通过模板连接件如专 用锁销连接。水平塑料模板组件200包括多块塑料模板,多块塑料模板通过模板连接件如专用锁销连接。竖向塑料模板组件100与水平塑料模板组件200中塑料模板的具体布置结构可根据实际需求进行相应排布设计。本实施例中,所述竖向塑料模板组件100、水平塑料模板组件200可采用NIMOVA组合式塑料模板体系。Specifically, the vertical plastic formwork assembly 100 includes a plurality of plastic templates, and the plurality of plastic templates are passed through a template connection such as Connect with a lock pin. The horizontal plastic formwork assembly 200 includes a plurality of plastic formwork that are connected by formwork connectors such as special lock pins. The specific arrangement structure of the plastic template in the vertical plastic formwork assembly 100 and the horizontal plastic formwork assembly 200 can be correspondingly arranged according to actual needs. In this embodiment, the vertical plastic formwork assembly 100 and the horizontal plastic formwork assembly 200 can adopt a NIMOVA combined plastic formwork system.
本实施例中,所述独立支撑杆300为多根,所述早拆头400对应为多个,多根所述独立支撑杆300间隔设置。进而,水平塑料模板组件200通过早拆头400与独立支撑杆300连成整体,竖向塑料模板组件100、水平塑料模板组件200、早拆头400与独立支撑杆300连成整体,整个塑料模板早拆体系的整体结构强度好,支撑稳定性高。所述独立支撑杆300为可伸缩结构,其支撑高度可调节,使用灵活,应用范围广。In this embodiment, the plurality of independent support bars 300 are plural, and the early splitting heads 400 correspond to a plurality of, and the plurality of the independent support bars 300 are spaced apart. Further, the horizontal plastic formwork assembly 200 is integrated with the independent support bar 300 by the early split head 400, and the vertical plastic formwork assembly 100, the horizontal plastic formwork assembly 200, the early split head 400 and the independent support bar 300 are integrated, and the entire plastic formwork is integrated. The overall structure of the early demolition system is good in strength and high in support stability. The independent support bar 300 is a telescopic structure, and the support height is adjustable, flexible in use, and wide in application range.
本实施例中,如图2、图3、图4所示,所述早拆头400包括支撑柱体410、升降托架420及用于升降所述升降托架420的升降机构430。所述升降机构430设于所述支撑柱体410上。所述支撑柱体410的一端设有支撑顶板440,所述支撑柱体410的另一端安装在所述独立支撑杆300的顶部。所述升降托架420包括托板422以及分别设于所述托板422两侧的连接侧板424。所述托板422上设有安装孔,所述托板422在所述安装孔处套设在所述支撑柱体410的外侧。所述连接侧板424上设有模板连接孔4242。In the present embodiment, as shown in FIG. 2, FIG. 3 and FIG. 4, the early disassembling head 400 includes a supporting cylinder 410, a lifting bracket 420, and a lifting mechanism 430 for lifting the lifting bracket 420. The lifting mechanism 430 is disposed on the support cylinder 410. One end of the support cylinder 410 is provided with a support top plate 440, and the other end of the support cylinder 410 is mounted on the top of the independent support bar 300. The lifting bracket 420 includes a supporting plate 422 and connecting side plates 424 respectively disposed on two sides of the supporting plate 422. A mounting hole is disposed on the bracket 422, and the bracket 422 is sleeved on the outer side of the supporting cylinder 410 at the mounting hole. A template connecting hole 4242 is disposed on the connecting side plate 424.
采用上述结构,早拆头400的支撑顶板440能够支撑顶住水平塑料模板组件200中的其中一块第一塑料模板210的顶面,通过升降机构430控制升降托架420升起,托板422能够托住该第一塑料模板210,可通过在模板连接孔4242中安装模板连接件1100,使得第一塑料模板210、连接侧板424以及与第一塑料模板210相邻的塑料模板220一起通过模板连接件1100连接起来,早拆头400即可与水平塑料模板组件200连接,使得独立支撑杆300、早拆头400以及水平塑料模板组件200能够连接为一体;需要拆除模板时,拆掉模板连接件1100,通过升降机构430控制升降托架420下降,即可实施模板拆除并保留支撑顶板440和第一塑料模板210继续支撑。With the above structure, the supporting top plate 440 of the early demolishing head 400 can support the top surface of one of the first plastic template 210 in the horizontal plastic formwork assembly 200, and the lifting bracket 420 can be raised by the lifting mechanism 430, and the supporting plate 422 can The first plastic template 210 is supported, and the first plastic template 210, the connecting side plate 424, and the plastic template 220 adjacent to the first plastic template 210 are passed through the template by mounting the template connector 1100 in the template connecting hole 4242. The connecting members 1100 are connected, and the early splitting head 400 can be connected to the horizontal plastic formwork assembly 200, so that the independent supporting bar 300, the early splitting head 400 and the horizontal plastic formwork assembly 200 can be connected together; when the template needs to be removed, the template connection is removed. The piece 1100 controls the lifting bracket 420 to descend by the lifting mechanism 430, so that the template removal can be performed and the supporting top plate 440 and the first plastic template 210 are retained to continue supporting.
本实施例中,所述模板连接孔4242为与模板连接的专用锁销匹配的锁销孔。一般地,塑料模板与塑料模板之间连接的模板连接件1100为专用锁销。通过将模板连接孔4242设置为锁销孔,连接侧板424与第一塑料模板210、塑料模板220连接时可采用常用的专用锁销即可,操作方便。In this embodiment, the template connecting hole 4242 is a locking pin hole matched with a special locking pin connected to the template. Typically, the formwork connector 1100 that is connected between the plastic formwork and the plastic formwork is a dedicated lock pin. By arranging the template connecting hole 4242 as a locking pin hole, when the connecting side plate 424 is connected to the first plastic template 210 and the plastic template 220, a common special locking pin can be used, which is convenient to operate.
具体地,升降机构430可以为多种结构,如可以包括套筒,在套筒的内壁上设置螺纹, 在支撑柱体410的外壁上设置与套筒相匹配的螺纹,将套筒套设在支撑柱体410的外侧,通过改变套筒在支撑柱体410上的位置,使得升降托架420沿支撑柱体410升起或降下,也可以为其他形式,不限于此。Specifically, the lifting mechanism 430 can be of various structures, such as a sleeve, and a thread is disposed on the inner wall of the sleeve. A thread matching the sleeve is disposed on the outer wall of the support cylinder 410, and the sleeve is sleeved on the outer side of the support cylinder 410. By changing the position of the sleeve on the support cylinder 410, the lifting bracket 420 is supported along the support. The cylinder 410 is raised or lowered, and may be in other forms, and is not limited thereto.
本实施例中,所述升降机构430包括升降耳环432及导向固定件434。所述导向固定件434设置在所述支撑柱体410上。所述升降耳环432套设在所述支撑柱体410的外侧。所述升降耳环432位于所述升降托架420远离所述支撑顶板440的一侧。所述升降耳环432上设有沿竖向方向的升降滑槽4322以及沿水平方向的固定滑槽4324。所述固定滑槽4324与所述升降滑槽4322的下端连通。所述升降耳环432能够在固定滑槽4324或升降滑槽4322处沿所述导向固定件434运动。具体地,当升降耳环432升起升降托架420时,支撑柱体410上与固定滑槽4324远离升降滑槽4322的一端相对应处为固定位,所述导向固定件434位于该固定位处。所述固定滑槽4324与所述升降滑槽4322为“L”型,结构简单,制造方便。In this embodiment, the lifting mechanism 430 includes a lifting earring 432 and a guiding fixture 434. The guiding fixture 434 is disposed on the support cylinder 410. The lifting earrings 432 are sleeved on the outer side of the support cylinder 410. The lifting earring 432 is located on a side of the lifting bracket 420 away from the supporting top plate 440. The lifting earring 432 is provided with a lifting chute 4322 in a vertical direction and a fixed chute 4324 in a horizontal direction. The fixed chute 4324 communicates with the lower end of the lifting chute 4322. The lifting earrings 432 can move along the guiding fixture 434 at the fixed chute 4324 or the lifting chute 4322. Specifically, when the lifting earring 432 raises the lifting bracket 420, the supporting cylinder 410 is fixed at a position corresponding to the end of the fixing chute 4324 away from the lifting chute 4322, and the guiding fixture 434 is located at the fixed position. . The fixing chute 4324 and the lifting chute 4322 are "L" type, and the structure is simple and convenient to manufacture.
采用上述结构,升降耳环432在升降滑槽4322处可沿导向固定件434做竖向的升降运动,在固定滑槽4324处可沿导向固定件434做水平的旋转运动,当需要升起升降托架420时,可将升降耳环432沿导向固定件434运动,使得导向固定件434位于固定滑槽4324远离升降滑槽4322的一侧,升降耳环432即可在导向固定件434的支撑作用下固定;当需要拆模降下升降托架420时,可使升降耳环432沿导向固定件434运动,使得导向固定件434位于升降滑槽4322的上端,升降耳环432高度下降并在导向固定件434的支撑作用下固定,升降托架420即可降下。通过采用上述结构,结构简单,能够可靠升起或降下升降托架420,操作简单、可靠。With the above structure, the lifting earrings 432 can be vertically moved up and down along the guiding fixture 434 at the lifting chute 4322, and can be horizontally rotated along the guiding fixture 434 at the fixed chute 4324. When the frame 420 is used, the lifting earrings 432 can be moved along the guiding fixing member 434, so that the guiding fixing members 434 are located on the side of the fixing chute 4324 away from the lifting chute 4322, and the lifting earrings 432 can be fixed under the support of the guiding fixing members 434. When the lifting bracket 420 needs to be demolded, the lifting earring 432 can be moved along the guiding fixture 434 such that the guiding fixture 434 is located at the upper end of the lifting chute 4322, and the lifting earring 432 is lowered in height and supported by the guiding fixture 434. Fixed under the action, the lifting bracket 420 can be lowered. By adopting the above structure, the structure is simple, and the lifting bracket 420 can be raised or lowered reliably, and the operation is simple and reliable.
进一步地,如图4、图5所示,所述升降耳环432包括升降套筒4326以及敲击耳片4328。所述升降套筒4326套设在所述支撑柱体410的外侧。所述升降套筒4326上设有所述升降滑槽4322与固定滑槽4324。所述敲击耳片4328设于所述升降套筒4326的外壁上。通过设置敲击耳片4328,操作人员可以通过专用工具敲击敲击耳片4328,使得升降耳环432在固定滑槽4324或升降滑槽4322处沿导向固定件434运动,操作更加方便。本实施例中,所述敲击耳片4328为至少两片,至少两片敲击耳片4328沿升降套筒4326的周向均匀间隔布置,操作人员可在不同方位进行敲击,操作更加方便。Further, as shown in FIGS. 4 and 5, the lifting earring 432 includes an lifting sleeve 4326 and a tapping tab 4328. The lifting sleeve 4326 is sleeved on the outer side of the support cylinder 410. The lifting sleeve 4326 is provided with the lifting chute 4322 and the fixing chute 4324. The tapping lug 4328 is disposed on an outer wall of the lifting sleeve 4326. By providing the tapping tab 4328, the operator can strike the striking tab 4328 by a special tool, so that the lifting earring 432 moves along the guiding fixture 434 at the fixed chute 4324 or the lifting chute 4322, which is more convenient to operate. In this embodiment, the striking ears 4328 are at least two pieces, and at least two percussive ears 4328 are evenly spaced along the circumferential direction of the lifting sleeve 4326, and the operator can tap in different directions, which is more convenient to operate. .
本实施例中,所述升降滑槽4322为两条,两条所述升降滑槽4322沿所述升降套筒4326的周向间隔设置。所述固定滑槽4324对应为两条,两条所述固定滑槽4324沿所述升降套筒 4326的周向间隔设置。所述导向固定件434横穿所述支撑柱体410。导向固定件434的两端分别伸出所述支撑柱体410。当所述升降耳环432升起所述升降托架420时,所述导向固定件434的两端分别位于所述固定滑槽4324远离对应的升降滑槽4322的一端。采用上述结构,当需要升起或降下升降托架420时,导向固定件434的两端均能对升降耳环432起到导向与固定作用,结构更加稳固、可靠。In this embodiment, the lifting chutes 4322 are two, and the two lifting chutes 4322 are disposed along the circumferential direction of the lifting sleeve 4326. The fixed chute 4324 corresponds to two, and the two fixed chutes 4324 are along the lifting sleeve. 4326 circumferential interval setting. The guiding fixture 434 traverses the support cylinder 410. Both ends of the guiding fixture 434 respectively protrude from the support cylinder 410. When the lifting earrings 432 raise the lifting bracket 420, the two ends of the guiding fixture 434 are respectively located at one end of the fixing slot 4324 away from the corresponding lifting slot 4322. With the above structure, when it is necessary to raise or lower the lifting bracket 420, both ends of the guiding fixture 434 can guide and fix the lifting earring 432, and the structure is more stable and reliable.
如图3、图4所示,所述早拆头400还包括调节螺母450。所述支撑柱体410远离所述支撑顶板440的一端为螺纹段。所述调节螺母450套设在所述支撑柱体410的螺纹段外侧。采用上述结构,早拆头400安装在独立支撑杆300上时,支撑柱体410的螺纹段伸入独立支撑杆300的顶部中,并通过调节螺母450起到限位固定的作用,通过调整调节螺母450在支撑柱体410的螺纹段110上的位置,即可控制支撑柱体410伸入独立支撑杆300中的位置,进而可调节早拆头400的整体高度,使用更加灵活。As shown in FIGS. 3 and 4, the early removal head 400 further includes an adjustment nut 450. One end of the support cylinder 410 away from the support top plate 440 is a threaded section. The adjusting nut 450 is sleeved outside the threaded section of the support cylinder 410. With the above structure, when the early split head 400 is mounted on the independent support rod 300, the threaded section of the support cylinder 410 extends into the top of the independent support rod 300, and is fixed and fixed by the adjusting nut 450, and is adjusted and adjusted. The position of the nut 450 on the threaded section 110 of the support cylinder 410 can control the position of the support cylinder 410 into the independent support rod 300, thereby adjusting the overall height of the early split head 400, and the use is more flexible.
如图4所示,所述升降托架420还包括托板套筒426。所述托板套筒426设于所述托板422远离所述支撑顶板440的一侧,所述托板套筒426与所述安装孔对接。所述托板套筒426套设在所述支撑柱体410的外侧,所述托板套筒426与所述托板422之间设有加强筋位428。升降托架420通过安装孔及托板套筒426套设在支撑柱体410上,能够沿支撑柱体410升降运动,并在升降耳环432的作用下实现升起或降下;通过设置加强筋位428,升降托架420结构强度好,支撑效果好,可进一步提高支撑的稳固可靠性。进一步地,所述加强筋位428为至少两条。至少两条所述加强筋位428沿所述托板套筒426的周向方向间隔布置,升降托架420结构强度好,支撑效果好。As shown in FIG. 4, the lift bracket 420 further includes a pallet sleeve 426. The bracket sleeve 426 is disposed on a side of the bracket 422 away from the supporting top plate 440, and the bracket sleeve 426 is abutted with the mounting hole. The bracket sleeve 426 is sleeved on the outer side of the support cylinder 410 , and a reinforcing rib 428 is disposed between the bracket sleeve 426 and the bracket 422 . The lifting bracket 420 is sleeved on the supporting cylinder 410 through the mounting hole and the bracket sleeve 426, can be moved up and down along the supporting cylinder 410, and is raised or lowered by the lifting earring 432; 428, the lifting bracket 420 has good structural strength and good supporting effect, and can further improve the stability and reliability of the support. Further, the reinforcing ribs 428 are at least two. At least two of the reinforcing ribs 428 are spaced apart along the circumferential direction of the pallet sleeve 426, and the lifting bracket 420 has good structural strength and good supporting effect.
进一步地,如图1、图2所示,所述塑料模板早拆体系还包括至少一根墙体背楞500及至少一组加固组件600。所述墙体背楞500沿水平方向环绕所述竖向塑料模板组件100设置。至少一根墙体背楞500沿竖向方向间隔设置。所述加固组件600与所述竖向塑料模板组件100连接,所述加固组件600用于支撑加固所述墙体背楞500以抵抗侧向压力。通过设置墙体背楞500与加固组件600,可起到抵抗砼侧压力作用,有效抵抗墙体侧向压力,进而使得本实施例的塑料模板早拆体系的整体结构强度更好,支撑效果更加稳定。Further, as shown in FIG. 1 and FIG. 2, the plastic formwork early disassembly system further includes at least one wall backing 500 and at least one set of reinforcing components 600. The wall backing 500 is disposed around the vertical plastic formwork assembly 100 in a horizontal direction. At least one wall back 500 is spaced apart in a vertical direction. The reinforcement assembly 600 is coupled to the vertical plastic formwork assembly 100 for supporting the wall stack back 500 to resist lateral pressure. By providing the wall backing 500 and the reinforcing component 600, the pressure of the side of the wall can be resisted, and the lateral pressure of the wall is effectively resisted, so that the overall structural strength of the plastic formwork early dismantling system of the embodiment is better, and the supporting effect is more stable.
如图1、图2所示,所述竖向塑料模板组件100包括内模板组件110以及与所述内模板组件110相对的外模板组件120。具体地,内侧是指位于墙体内侧的一侧,外侧是指位于墙体外侧的一侧。如图6、图7所示,所述加固组件600包括对拉螺杆610、用于分别安装在所 述对拉螺杆610两端的两个固定螺母620以及两个加固扣件630。所述加固扣件630呈“Z”型,所述加固扣件630包括中间杆体632、设于所述中间杆体632一端的第一转角杆体634以及设于所述中间杆体632另一端的第二转角杆体636,所述中间杆体632上设有贯穿其两端的安装通孔6322。所述对拉螺杆610穿过所述内模板组件110与外模板组件。一个所述加固扣件630用于安装在外模板组件120外侧的墙体背楞500处,该加固扣件630的安装通孔6322穿过所述对拉螺杆610的一端,该加固扣件630的中间杆体632抵设墙体背楞500的下侧,第一转角杆体634抵设墙体背楞500的外侧,第二转角杆体636抵设所述外模板组件120;另一个所述加固扣件630用于安装在内模板组件110外侧的墙体背楞500处,该加固扣件630的安装通孔6322穿过所述对拉螺杆610的另一端,该加固扣件630的中间杆体632抵设墙体背楞500的下侧,第一转角杆体634抵设墙体背楞500的外侧,第二转角杆体636抵设所述内模板组件110。对应侧的所述固定螺母620将对应侧的所述加固扣件630锁紧在所述对拉螺杆610上。As shown in FIGS. 1 and 2, the vertical plastic formwork assembly 100 includes an inner formwork assembly 110 and an outer formwork assembly 120 opposite the inner formwork assembly 110. Specifically, the inner side refers to the side located inside the wall, and the outer side refers to the side located outside the wall. As shown in FIG. 6 and FIG. 7, the reinforcing assembly 600 includes a pair of pulling screws 610 for mounting separately. Two fixing nuts 620 and two reinforcing fasteners 630 at both ends of the pulling screw 610 are described. The reinforcing fastener 630 has a "Z" shape, and the reinforcing fastener 630 includes an intermediate rod body 632, a first corner rod body 634 disposed at one end of the intermediate rod body 632, and a second end portion disposed at the other end of the intermediate rod body 632. The corner rod body 636 is provided with a mounting through hole 6322 extending through both ends thereof. The pair of pull screws 610 pass through the inner formwork assembly 110 and the outer formwork assembly. One of the reinforcing fasteners 630 is mounted on the wall backing 500 at the outer side of the outer formwork assembly 120. The mounting through hole 6322 of the reinforcing fastener 630 passes through one end of the pair of pulling screws 610, and the reinforcing fastener 630 The intermediate rod body 632 abuts against the lower side of the wall backing 500, the first corner rod body 634 abuts the outer side of the wall backing 500, and the second corner rod body 636 abuts the outer formwork assembly 120; the other of the reinforcing fasteners 630 is used for mounting at the wall back 500 of the outer side of the inner formwork assembly 110. The mounting through hole 6322 of the reinforcing fastener 630 passes through the other end of the pair of pulling screws 610, and the intermediate rod 632 of the reinforcing fastener 630 is abutted. The lower side of the wall back 500 is disposed. The first corner rod 634 abuts the outer side of the wall back 500, and the second corner rod 636 abuts the inner formwork assembly 110. The fixing nut 620 on the corresponding side locks the reinforcing fastener 630 on the corresponding side to the tensioning screw 610.
所述加固组件600安装时,对拉螺杆610穿过内模板组件110与外模板组件120,对拉螺杆610的两端分别伸出内模板组件110与外模板组件120,将两个加固扣件630的安装通孔6322分别穿过对拉螺杆610的两端,且加固扣件630通过固定固定螺母620锁紧在对拉螺杆610上,能够有效支撑加固墙体背楞500,抵抗墙体的侧向压力,安装或拆除操作方便。此外,中间杆体632与第一转角杆体634能够分别支撑固定墙体背楞500的下侧、外侧,而第二转角杆体636能够抵住内模板组件110或外模板组件120,中间杆体632与第二转角杆体636之间的转角结构在一定程度上能够对加固扣件630自身重量及墙体背楞500重量进行缓冲,进而加固扣件630不易变形,受力更加完善,可较好的抵抗重力,对墙体背楞500的加固可靠。When the reinforcing assembly 600 is installed, the tensioning screw 610 passes through the inner template assembly 110 and the outer template assembly 120, and the inner template assembly 110 and the outer template assembly 120 are respectively extended from the two ends of the pulling screw 610, and the two reinforcing fasteners are respectively The mounting through holes 6322 of the 630 respectively pass through the two ends of the pulling screw 610, and the reinforcing fastener 630 is locked on the pulling screw 610 by the fixing fixing nut 620, which can effectively support the reinforcing wall backing 500 and resist the wall. Lateral pressure, easy to install or remove. In addition, the intermediate rod body 632 and the first corner rod body 634 can respectively support the lower side and the outer side of the fixed wall body back 500, and the second corner rod body 636 can resist the inner formwork assembly 110 or the outer formwork assembly 120, the intermediate rod body 632 and the first The corner structure between the two corner rods 636 can buffer the weight of the reinforcing fastener 630 and the weight of the wall back 500 to a certain extent, so that the reinforcing fastener 630 is not easily deformed, the force is more perfect, and the gravity is better. The reinforcement of the wall backing 500 is reliable.
具体地,可根据实际应用情况设置所述墙体背楞500的根数与所述加固组件600的组数,多个加固组件600可按照一定水平距离、竖向距离在墙体背楞500的不同位置进行加固,加固可靠。Specifically, the number of the wall backs 500 and the number of the sets of the reinforcing components 600 may be set according to actual application conditions, and the plurality of reinforcing components 600 may be at the wall back 500 according to a certain horizontal distance and vertical distance. Reinforced at different locations for reliable reinforcement.
本实施例中,所述第二转角杆体636与所述第一转角杆体634的结构相同。进而,第二转角杆体636与第一转角杆体634相对于中间杆体632中心对称,加固扣件630使用时无需再规定方向,第一转角杆体634或第二转角杆体636均可用于抵设在墙体背楞500的外侧,加固、拆除操作更加方便。所述第二转角杆体636与所述中间杆体632垂直设置,所述第一 转角杆体634与所述中间杆体632垂直设置,可用于对方形结构的墙体背楞500进行加固,且加固效果好。所述中间杆体632、第一转角杆体634以及第二转角杆体636为一体成型的方通钢管结构,结构强度较好,制造方便,节省生产成本。In this embodiment, the second corner rod body 636 has the same structure as the first corner rod body 634. In addition, the second corner rod body 636 and the first corner rod body 634 are symmetric with respect to the center rod body 632. When the reinforcing fastener 630 is used, there is no need to specify a direction, and the first corner rod body 634 or the second corner rod body 636 can be used for the wall. The outer side of the body back 500 is more convenient for reinforcement and removal. The second corner rod body 636 is disposed perpendicular to the intermediate rod body 632, the first The corner rod body 634 is disposed perpendicular to the intermediate rod body 632 and can be used for reinforcing the wall structure back wall 500 of the square structure, and the reinforcing effect is good. The intermediate rod body 632, the first corner rod body 634 and the second corner rod body 636 are integrally formed square-tube steel tubes, which have good structural strength, convenient manufacture and economical production cost.
所述加固组件600还包括套管640,所述套管640预设在所述外模板组件120与内模板组件110之间,所述套管640套设在所述对拉螺杆610的外侧。通过设置套管640,可起到定位作用,对拉螺杆610安装时直接伸入套管640中即可,安装方便、准确。本实施例中,所述套管640可以为胶管。The reinforcement assembly 600 further includes a sleeve 640 that is preset between the outer formwork assembly 120 and the inner formwork assembly 110, and the sleeve 640 is sleeved on the outer side of the pair of pull screws 610. By providing the sleeve 640, the positioning function can be achieved, and the pull screw 610 can be directly inserted into the sleeve 640 when installed, and the installation is convenient and accurate. In this embodiment, the sleeve 640 can be a hose.
如图1所示,所述塑料模板早拆体系还包括外梁调节器700。所述竖向塑料模板组件100包括用于浇注形成竖向外梁的第一竖向模板组件130和用于浇注形成竖向墙柱的第二竖向模板组件140。所述第一竖向模板组件130包括第一内模板组件110以及与所述第一内模板组件110相对的第一外模板组件120。所述外梁调节器700设于所述第一外模板组件120的外侧。采用上述结构,外梁调节器700能够解决竖向外梁模板上口无支撑外涨的问题。本实施例中,所述外梁调节器700为多个,多个外梁调节器700沿水平方向间隔均匀布置,调节效果好。As shown in FIG. 1, the plastic formwork early release system further includes an outer beam adjuster 700. The vertical plastic formwork assembly 100 includes a first vertical formwork assembly 130 for casting a vertical outward beam and a second vertical formwork assembly 140 for casting a vertical wall stud. The first vertical formwork assembly 130 includes a first inner formwork assembly 110 and a first outer formwork assembly 120 opposite the first inner formwork assembly 110. The outer beam adjuster 700 is disposed outside the first outer formwork assembly 120. With the above structure, the outer beam adjuster 700 can solve the problem that the upper and lower beam templates are unsupported and raised. In this embodiment, the outer beam adjuster 700 is plural, and the plurality of outer beam adjusters 700 are evenly spaced in the horizontal direction, and the adjustment effect is good.
具体地,所述第二竖向模板组件140包括第二内模板组件以及与所述第二内模板组件相对的第二外模板组件。所述内模板组件110包括第一内模板组件与第二内模板组件,所述外模板组件120包括第一外模板组件与第二外模板组件。Specifically, the second vertical formwork assembly 140 includes a second inner formwork component and a second outer formwork component opposite the second inner formwork component. The inner formwork assembly 110 includes a first inner formwork component and a second inner formwork component, the outer formwork component 120 including a first outer formwork component and a second outer formwork component.
所述塑料模板早拆体系还包括斜撑组件800。所述墙体背楞500为多根。所述斜撑组件800包括第一斜撑杆810和第二斜撑杆820。所述第一斜撑杆810的第一端与其中一根墙体背楞500连接。所述第二斜撑杆820的第一端与其中另一根墙体背楞500连接,所述第二斜撑杆820的第一端沿竖向方向的高度高于所述第一斜撑杆810的第一端。所述第二斜撑杆820的第二端与所述第一斜撑杆810的第二端一起用于与地面连接。通过设置斜撑组件800,能够有效抵抗墙柱侧向受力,抵抗侧向的倾覆力,提高整体结构的稳定性;此外,通过设置第一斜撑杆810与第二斜撑杆820,并对应设置其安装位置,斜向支撑效果好。The plastic formwork early release system also includes a diagonal bracing assembly 800. The wall back 500 is a plurality of. The diagonal strut assembly 800 includes a first diagonal strut 810 and a second diagonal strut 820. The first end of the first diagonal strut 810 is coupled to one of the wall backs 500. The first end of the second diagonal strut 820 is connected to the other of the wall backs 500, and the height of the first end of the second diagonal strut 820 in the vertical direction is higher than the first bracing The first end of the rod 810. The second end of the second diagonal strut 820 is used with the second end of the first diagonal strut 810 for connection to the ground. By providing the diagonal strut assembly 800, the lateral force of the wall post can be effectively resisted, the lateral tilting force can be resisted, and the stability of the overall structure can be improved; further, by providing the first diagonal strut 810 and the second diagonal strut 820, and Corresponding to the installation position, the diagonal support effect is good.
如图2所示,所述水平塑料模板组件200上预留有传料口900。通过在水平塑料模板组件200上预留传料洞口,可以方便楼层上下材料的传递,提高材料周转效率。As shown in FIG. 2, a delivery port 900 is reserved on the horizontal plastic formwork assembly 200. By reserving the material conveying hole on the horizontal plastic formwork assembly 200, the material transfer of the upper and lower floors can be facilitated, and the material turnover efficiency can be improved.
实施例二Embodiment 2
实施例二所述的塑料模板早拆体系与实施例一所述的塑料模板早拆体系的区别在于: The difference between the plastic formwork early dismantling system described in the second embodiment and the plastic formwork early dismantling system described in the first embodiment is:
如图8、图9所示,所述早拆头400的结构不同。在本实施例二中,如图9、图12、图13所示,所述早拆头400包括早拆顶托460、升降托架420及用于升降所述升降托架420的升降机构430。所述升降机构430安装在所述独立支撑杆300上。所述升降托架420上设有安装孔,所述升降托架420的安装孔套设在所述独立支撑杆300的外侧。所述早拆顶托460包括安装柱462。所述安装柱462的一端安装在所述独立支撑杆300的顶部,所述安装柱462的另一端设有支撑顶板464。所述支撑顶板464的两侧分别设有连接侧板466,所述连接侧板466位于所述安装柱462所在的一侧。所述连接侧板466上设有模板连接孔4662。As shown in FIGS. 8 and 9, the structure of the early split head 400 is different. In the second embodiment, as shown in FIG. 9, FIG. 12 and FIG. 13, the early disassembling head 400 includes an early detaching top bracket 460, a lifting bracket 420, and a lifting mechanism 430 for lifting the lifting bracket 420. . The lifting mechanism 430 is mounted on the independent support bar 300. The lifting bracket 420 is provided with a mounting hole, and the mounting hole of the lifting bracket 420 is sleeved on the outer side of the independent supporting rod 300. The early release top 460 includes a mounting post 462. One end of the mounting post 462 is mounted on the top of the independent support bar 300, and the other end of the mounting post 462 is provided with a support top plate 464. A connecting side plate 466 is disposed on each side of the supporting top plate 464, and the connecting side plate 466 is located on a side where the mounting post 462 is located. A template connecting hole 4662 is disposed on the connecting side plate 466.
通过将早拆头400采用上述结构,如图10、图11、图12所示,升降托架420在安装孔处套设在独立支撑杆300的外侧,能够沿着独立支撑杆300升降运动,升降机构430能够控制升降托架420升起或降下,通过升降机构430控制升降托架420升起,托板422能够托住水平塑料模板组件200中的其中一块第二塑料模板230,支撑顶板464能够支撑顶住该第二塑料模板230的顶面,可通过在模板连接孔4662中安装模板连接件,使得第二塑料模板230、连接侧板466以及与第二塑料模板310相邻的塑料模板220一起通过模板连接件1100连接起来,早拆头400也能够与水平塑料模板组件200连接,使得独立支撑杆300、早拆头400以及水平塑料模板组件200能够连接为一体,也能够使得整个塑料模板早拆体系的结构强度好,支撑稳固可靠。By adopting the above structure for the early splitting head 400, as shown in FIG. 10, FIG. 11, and FIG. 12, the lifting bracket 420 is sleeved on the outer side of the independent supporting rod 300 at the mounting hole, and can be moved up and down along the independent supporting rod 300. The lifting mechanism 430 can control the lifting bracket 420 to be raised or lowered, and the lifting bracket 420 is controlled to rise by the lifting mechanism 430. The pallet 422 can support one of the second plastic templates 230 in the horizontal plastic formwork assembly 200 to support the top plate 464. The top surface of the second plastic template 230 can be supported, and the second plastic template 230, the connecting side panel 466 and the plastic template adjacent to the second plastic template 310 can be installed by installing the template connector in the template connecting hole 4662. The 220 joints are joined together by the formwork connector 1100, and the early split head 400 can also be coupled to the horizontal plastic formwork assembly 200 such that the standoff support bar 300, the early split head 400, and the horizontal plastic formwork assembly 200 can be joined together, and the entire plastic can also be made. The structural early demolition system has good structural strength and stable and reliable support.
在本实施例二中,如图12、图13所示,所述独立支撑杆300的顶部设有连接孔,所述安装柱462伸入独立支撑杆300的顶部。所述安装柱462远离所述支撑顶板464的一端为圆锥结构。所述圆锥结构沿着远离所述支撑顶板464的方向外径逐渐减小。通过将安装柱462伸入独立支撑杆300顶部,可实现安装柱462安装在独立支撑杆300上,操作方便;此外,安装柱462远离支撑顶板464的一端为圆锥结构,安装柱462安装时,圆锥结构可起到导向作用,安装更加便捷。In the second embodiment, as shown in FIG. 12 and FIG. 13 , the top of the independent support bar 300 is provided with a connecting hole, and the mounting post 462 protrudes into the top of the independent support bar 300. One end of the mounting post 462 away from the support top plate 464 has a conical structure. The conical structure gradually decreases in outer diameter in a direction away from the support top plate 464. By inserting the mounting post 462 into the top of the independent support bar 300, the mounting post 462 can be mounted on the independent support bar 300 for convenient operation; in addition, the end of the mounting post 462 away from the support top plate 464 is a conical structure, and when the mounting post 462 is installed, The conical structure serves as a guide for easier installation.
同样的,升降机构430可以为多种结构,具体如实施例一中所述。本实施例二中,所述升降机构430包括升降耳环432及导向固定件434,所述导向固定件434安装在所述独立支撑杆300上,所述升降耳环432套设在所述独立支撑杆300的外侧,所述升降耳环432位于所述升降托架420远离所述支撑顶板464的一侧,所述升降耳环432上设有沿竖向方向的升降滑槽4322以及沿水平方向的固定滑槽4324,所述固定滑槽4324与所述升降滑槽4322的下端连通,所述升降耳环432能够在固定滑槽4324或升降滑槽4322处沿所述导向固定件434 运动。通过采用上述结构,当需要升起或降下升降托架420时,可控制升降耳环432在升降滑槽4322处或固定滑槽4324处沿导向固定件434运动即可,结构简单,能够可靠升起或降下升降托架420,操作简单、可靠。Similarly, the lifting mechanism 430 can be of various configurations, as described in the first embodiment. In the second embodiment, the lifting mechanism 430 includes a lifting earlet 432 and a guiding fixture 434. The guiding fixture 434 is mounted on the independent supporting rod 300, and the lifting earring 432 is sleeved on the independent supporting rod. The lifting earring 432 is located on a side of the lifting bracket 420 away from the supporting top plate 464. The lifting earring 432 is provided with a lifting chute 4322 in a vertical direction and a fixed sliding in a horizontal direction. The fixed slot 4324 communicates with the lower end of the lifting chute 4322, and the lifting earring 432 can be along the guiding fixture 434 at the fixed chute 4324 or the lifting chute 4322. motion. By adopting the above structure, when the lifting bracket 420 needs to be raised or lowered, the lifting earring 432 can be controlled to move along the guiding fixing member 434 at the lifting chute 4322 or the fixing chute 4324, and the structure is simple and can be reliably raised. Or lowering the lifting bracket 420, the operation is simple and reliable.
具体地,参见图5,所述升降耳环432的结构、升降滑槽4322的条数及设置方式、固定滑槽4324的条数及设置方式与实施例一相同,此处不做赘述。Specifically, referring to FIG. 5, the structure of the lifting earrings 432, the number and arrangement of the lifting chutes 4322, the number of the fixing chutes 4324, and the setting manner are the same as those in the first embodiment, and are not described herein.
如图12所示,所述升降托架420包括托板422以及设于所述托板422一侧的托板套筒426。所述托板422上设有所述安装孔。所述托板套筒426与所述安装孔对接。所述托板套筒426用于套设在独立支撑杆300的外侧。所述托板套筒426与所述托板422之间设有加强筋位428。升降托架420通过安装孔及托板套筒426套设在独立支撑杆300上,能够沿独立支撑杆300升降运动,并在升降耳环432的作用下实现升起或降下;通过设置加强筋位428,升降托架420结构强度好,支撑效果好,可进一步提高支撑的稳固可靠性。As shown in FIG. 12, the lifting bracket 420 includes a pallet 422 and a pallet sleeve 426 disposed on one side of the pallet 422. The mounting plate 422 is provided with the mounting hole. The pallet sleeve 426 is mated with the mounting hole. The pallet sleeve 426 is sleeved on the outside of the independent support bar 300. A reinforcing rib 428 is disposed between the pallet sleeve 426 and the pallet 422. The lifting bracket 420 is sleeved on the independent supporting rod 300 through the mounting hole and the bracket sleeve 426, can be moved up and down along the independent supporting rod 300, and is raised or lowered by the lifting earring 432; 428, the lifting bracket 420 has good structural strength and good supporting effect, and can further improve the stability and reliability of the support.
在本实施例二中,如图9、图10、图11所示,所述塑料模板早拆体系还包括至少一根楼板背楞1000。所述楼板背楞1000安装于所述升降托架420与所述水平塑料模板组件200之间。如图14所示,所述楼板背楞1000靠近所述水平塑料模板组件200的一侧设有插片1010。所述水平塑料模板组件200中与所述插片1010对应处的塑料模板上设有与所述插片匹配的插槽。通过设置楼板背楞1000,楼板背楞1000能够支撑水平塑料模板组件200,起到楼板荷载传力作用,通过在楼板背楞1000上设置插片1010,楼板背楞1000安装时该插片1010能够可插入塑料模板的插槽内,实现模板安装时可与模板整体安装的效果,支撑强度好,安装方便。本实施例中,楼板背楞1000为至少两条,至少两条楼板背楞1000间隔设置,对水平塑料模板组件200的支撑效果好。In the second embodiment, as shown in FIG. 9, FIG. 10 and FIG. 11, the plastic formwork early dismantling system further includes at least one floor sill 1000. The floor sill 1000 is mounted between the lifting bracket 420 and the horizontal plastic formwork assembly 200. As shown in FIG. 14, the side of the floor sill 1000 adjacent to the horizontal plastic formwork assembly 200 is provided with a tab 1010. A slot in the horizontal plastic formwork assembly 200 corresponding to the insert 1010 is provided with a slot that matches the insert. By setting the floor back 1000, the floor back 1000 can support the horizontal plastic formwork assembly 200, which acts as a load on the floor load. By placing the insert 1010 on the floor back 1000, the insert 1010 can be installed when the floor back 1000 is installed. It can be inserted into the slot of the plastic template to realize the effect of the template installation when the template is installed. The support strength is good and the installation is convenient. In this embodiment, the floor sills 1000 are at least two, and at least two floor sills are disposed at intervals of 1000, which has a good supporting effect on the horizontal plastic formwork assembly 200.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be considered as the scope of this manual.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。 The above-described embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (10)

  1. 一种塑料模板早拆体系,其特征在于,包括竖向塑料模板组件、与所述竖向塑料模板组件连接的水平塑料模板组件、至少一根独立支撑杆以及与所述独立支撑杆一一对应的至少一个早拆头,所述早拆头安装在所述独立支撑杆的顶部,所述早拆头顶住支撑所述水平塑料模板组件,且所述早拆头与所述水平塑料模板组件连接。A plastic formwork early disassembly system, comprising: a vertical plastic formwork assembly, a horizontal plastic formwork assembly coupled to the vertical plastic formwork assembly, at least one independent support bar, and a one-to-one correspondence with the independent support bar At least one early split head mounted on top of the independent support bar, the early split head resisting support of the horizontal plastic formwork assembly, and the early split head is coupled to the horizontal plastic formwork assembly .
  2. 根据权利要求1所述的塑料模板早拆体系,其特征在于,所述早拆头包括支撑柱体、升降托架及用于升降所述升降托架的升降机构,所述升降机构设于所述支撑柱体上,所述支撑柱体的一端设有支撑顶板,所述支撑柱体的另一端安装在所述独立支撑杆的顶部,所述升降托架包括托板以及分别设于所述托板两侧的连接侧板,所述托板上设有安装孔,所述托板在所述安装孔处套设在所述支撑柱体的外侧,所述连接侧板上设有模板连接孔。The plastic formwork early dismantling system according to claim 1, wherein the early disassembling head comprises a supporting cylinder, a lifting bracket and a lifting mechanism for lifting the lifting bracket, wherein the lifting mechanism is disposed at the On the support cylinder, one end of the support cylinder is provided with a support top plate, and the other end of the support cylinder is mounted on the top of the independent support rod, the lift bracket includes a pallet and is respectively disposed on the support pillar Connecting the side plates on both sides of the pallet, the pallet is provided with a mounting hole, the pallet is sleeved on the outer side of the supporting cylinder at the mounting hole, and the connecting side panel is provided with a template connection hole.
  3. 根据权利要求2所述的塑料模板早拆体系,其特征在于,所述升降机构包括升降耳环及导向固定件,所述导向固定件设置在所述支撑柱体上,所述升降耳环套设在所述支撑柱体的外侧,所述升降耳环位于所述升降托架远离所述支撑顶板的一侧,所述升降耳环上设有沿竖向方向的升降滑槽以及沿水平方向的固定滑槽,所述固定滑槽与所述升降滑槽的下端连通,所述升降耳环能够在固定滑槽或升降滑槽处沿所述导向固定件运动。The plastic formwork early disassembling system according to claim 2, wherein the lifting mechanism comprises a lifting earring and a guiding fixing member, the guiding fixing member is disposed on the supporting column, and the lifting earring is sleeved on The lifting earring is located on a side of the lifting bracket away from the supporting top plate, and the lifting earring is provided with a lifting chute in a vertical direction and a fixed chute in a horizontal direction. The fixed chute communicates with a lower end of the lifting chute, and the lifting earring can move along the guiding fixture at a fixed chute or a lifting chute.
  4. 根据权利要求1所述的塑料模板早拆体系,其特征在于,所述早拆头包括早拆顶托、升降托架及用于升降所述升降托架的升降机构,所述升降机构安装在所述独立支撑杆上,所述升降托架上设有安装孔,所述升降托架的安装孔套设在所述独立支撑杆的外侧,所述早拆顶托包括安装柱,所述安装柱的一端安装在所述独立支撑杆的顶部,所述安装柱的另一端设有支撑顶板,所述支撑顶板的两侧分别设有连接侧板,所述连接侧板位于所述安装柱所在的一侧,所述连接侧板上设有模板连接孔。The plastic formwork early dismantling system according to claim 1, wherein the early splitting head comprises an early detaching top bracket, a lifting bracket and a lifting mechanism for lifting the lifting bracket, the lifting mechanism being installed at The mounting bracket is provided with a mounting hole on the lifting bracket, the mounting hole of the lifting bracket is sleeved on the outer side of the independent supporting rod, and the early removing bracket includes a mounting post, and the mounting One end of the column is mounted on the top of the independent support rod, and the other end of the mounting post is provided with a supporting top plate, and two sides of the supporting top plate are respectively provided with connecting side plates, and the connecting side plates are located at the mounting column On one side, the connecting side plate is provided with a template connecting hole.
  5. 根据权利要求4所述的塑料模板早拆体系,其特征在于,所述升降机构包括升降耳环及导向固定件,所述导向固定件安装在所述独立支撑杆上,所述升降耳环套设在所述独立支撑杆的外侧,所述升降耳环位于所述升降托架远离所述支撑顶板的一侧,所述升降耳环上设有沿竖向方向的升降滑槽以及沿水平方向的固定滑槽,所述固定滑槽与所述升降滑槽的下端连通,所述升降耳环能够在固定滑槽或升降滑槽处沿所述导向固定件运动。The plastic formwork early disassembling system according to claim 4, wherein the lifting mechanism comprises a lifting earring and a guiding fixing member, the guiding fixing member is mounted on the independent supporting rod, and the lifting earring is sleeved on An outer side of the independent support rod, the lifting earring is located on a side of the lifting bracket away from the supporting top plate, the lifting earring is provided with a lifting chute in a vertical direction and a fixed chute in a horizontal direction The fixed chute communicates with a lower end of the lifting chute, and the lifting earring can move along the guiding fixture at a fixed chute or a lifting chute.
  6. 根据权利要求4所述的塑料模板早拆体系,其特征在于,还包括至少一根楼板背楞,所述楼板背楞安装于所述升降托架与所述水平塑料模板组件之间,所述楼板背楞靠近所述水 平塑料模板组件的一侧设有插片,所述水平塑料模板组件中与所述插片对应处的塑料模板上设有与所述插片匹配的插槽。The plastic formwork early-breaking system according to claim 4, further comprising at least one floor backing, wherein the floor back is mounted between the lifting bracket and the horizontal plastic formwork assembly, The slab is backed by the water One side of the flat plastic formwork assembly is provided with a tab, and a plastic template corresponding to the insert in the horizontal plastic formwork assembly is provided with a slot matching the insert.
  7. 根据权利要求1-6任一项所述的塑料模板早拆体系,其特征在于,还包括至少一根墙体背楞及至少一组加固组件,所述墙体背楞沿水平方向环绕所述竖向塑料模板组件设置,至少一根墙体背楞沿竖向方向间隔设置,所述加固组件与所述竖向塑料模板组件连接,所述加固组件用于支撑加固所述墙体背楞以抵抗侧向压力。The plastic formwork early-breaking system according to any one of claims 1 to 6, further comprising at least one wall backing and at least one set of reinforcing members, the wall backing surrounding the horizontal direction a vertical plastic formwork assembly, at least one wall backing is spaced apart in a vertical direction, the reinforcing component is coupled to the vertical plastic formwork assembly, the reinforcing component is configured to support reinforcement of the wall backing Resist lateral pressure.
  8. 根据权利要求7所述的塑料模板早拆体系,其特征在于,所述竖向塑料模板组件包括内模板组件以及与所述内模板组件相对的外模板组件,The plastic formwork early-breaking system according to claim 7, wherein the vertical plastic formwork assembly comprises an inner formwork component and an outer formwork component opposite the inner formwork component,
    所述加固组件包括对拉螺杆、用于分别安装在所述对拉螺杆两端的两个固定螺母以及两个加固扣件,所述加固扣件呈“Z”型,所述加固扣件包括中间杆体、设于所述中间杆体一端的第一转角杆体以及设于所述中间杆体另一端的第二转角杆体,所述中间杆体上设有贯穿其两端的安装通孔,所述对拉螺杆穿过所述内模板组件与外模板组件;The reinforcing component includes a pair of pulling screws, two fixing nuts for respectively mounting on two ends of the pair of pulling screws, and two reinforcing fasteners, wherein the reinforcing fasteners are in a "Z" shape, and the reinforcing fasteners include a middle portion. a rod body, a first corner rod body disposed at one end of the intermediate rod body, and a second corner rod body disposed at the other end of the intermediate rod body, wherein the intermediate rod body is provided with a mounting through hole penetrating through the two ends thereof, and the tension rod is worn Passing through the inner template component and the outer template component;
    一个所述加固扣件用于安装在外模板组件外侧的墙体背楞处,该加固扣件的安装通孔穿过所述对拉螺杆的一端,该加固扣件的中间杆体抵设墙体背楞的下侧,第一转角杆体抵设墙体背楞的外侧,第二转角杆体抵设所述外模板组件;One of the reinforcing fasteners is installed at a wall backing of the outer side of the outer formwork assembly, and the mounting through hole of the reinforcing fastener passes through one end of the pulling screw, and the middle rod of the reinforcing fastener abuts against the wall back a lower side of the crucible, the first corner rod body abuts the outer side of the wall back, and the second corner rod body abuts the outer formwork assembly;
    另一个所述加固扣件用于安装在内模板组件外侧的墙体背楞处,该加固扣件的安装通孔穿过所述对拉螺杆的另一端,该加固扣件的中间杆体抵设墙体背楞的下侧,第一转角杆体抵设墙体背楞的外侧,第二转角杆体抵设所述内模板组件;Another reinforcing fastener is used for mounting at a wall backing of the outer side of the inner formwork assembly, and the mounting through hole of the reinforcing fastener passes through the other end of the pulling screw, and the middle rod of the reinforcing fastener is provided a lower side of the wall back, the first corner rod body abuts the outer side of the wall back, and the second corner rod body abuts the inner formwork assembly;
    对应侧的所述固定螺母将对应侧的所述加固扣件锁紧在所述对拉螺杆上。The fixing nut on the corresponding side locks the reinforcing fastener on the corresponding side to the tensioning screw.
  9. 根据权利要求7所述的塑料模板早拆体系,其特征在于,还包括外梁调节器,所述竖向塑料模板组件包括用于浇注形成竖向外梁的第一竖向模板组件和用于浇注形成竖向墙柱的第二竖向模板组件,所述第一竖向模板组件包括第一内模板组件以及与所述第一内模板组件相对的第一外模板组件,所述外梁调节器设于所述第一外模板组件的外侧。The plastic formwork early stage system of claim 7 further comprising an outer beam adjuster, said vertical plastic formwork assembly comprising a first vertical formwork assembly for casting to form a vertical outward beam and for Casting a second vertical formwork assembly forming a vertical wall form, the first vertical formwork assembly including a first inner formwork assembly and a first outer formwork assembly opposite the first inner formwork assembly, the outer beam adjustment The device is disposed outside the first outer formwork assembly.
  10. 根据权利要求7所述的塑料模板早拆体系,其特征在于,还包括斜撑组件,所述墙体背楞为多根,所述斜撑组件包括第一斜撑杆和第二斜撑杆,所述第一斜撑杆的第一端与其中一根墙体背楞连接,所述第二斜撑杆的第一端与其中另一根墙体背楞连接,所述第二斜撑杆的第一端沿竖向方向的高度高于所述第一斜撑杆的第一端,所述第二斜撑杆的第二端与所述第一斜撑杆的第二端一起用于与地面连接。 The plastic formwork early-breaking system according to claim 7, further comprising a diagonal strut assembly, the wall body having a plurality of backs, the diagonal strut assembly comprising a first diagonal strut and a second diagonal strut a first end of the first diagonal strut is connected to one of the walls, and a first end of the second diagonal strut is connected to the other of the walls, the second brace a height of the first end of the rod in a vertical direction is higher than a first end of the first diagonal strut, and a second end of the second diagonal strut is used together with a second end of the first diagonal strut Connected to the ground.
PCT/CN2017/078481 2017-03-24 2017-03-29 Early-stripping system for plastic formwork WO2018170934A1 (en)

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