WO2018164585A1 - Membranes en tfc hydrophiles et procédé de préparation de telles membranes - Google Patents
Membranes en tfc hydrophiles et procédé de préparation de telles membranes Download PDFInfo
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- WO2018164585A1 WO2018164585A1 PCT/NO2018/050067 NO2018050067W WO2018164585A1 WO 2018164585 A1 WO2018164585 A1 WO 2018164585A1 NO 2018050067 W NO2018050067 W NO 2018050067W WO 2018164585 A1 WO2018164585 A1 WO 2018164585A1
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- Prior art keywords
- solution
- support
- process according
- solvent
- thin film
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- 239000012528 membrane Substances 0.000 title claims abstract description 106
- 238000000034 method Methods 0.000 title claims abstract description 71
- 230000008569 process Effects 0.000 title claims description 56
- 238000002360 preparation method Methods 0.000 title claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 53
- 150000001412 amines Chemical class 0.000 claims abstract description 43
- 239000011148 porous material Substances 0.000 claims abstract description 37
- 239000010409 thin film Substances 0.000 claims abstract description 34
- 239000010408 film Substances 0.000 claims abstract description 29
- 239000002131 composite material Substances 0.000 claims abstract description 25
- 150000001266 acyl halides Chemical class 0.000 claims abstract description 6
- 238000002407 reforming Methods 0.000 claims abstract description 5
- 239000000376 reactant Substances 0.000 claims description 49
- 238000012695 Interfacial polymerization Methods 0.000 claims description 40
- 150000004820 halides Chemical class 0.000 claims description 40
- 239000002904 solvent Substances 0.000 claims description 39
- 239000002253 acid Substances 0.000 claims description 33
- 150000003839 salts Chemical class 0.000 claims description 21
- 125000003010 ionic group Chemical group 0.000 claims description 17
- 238000000926 separation method Methods 0.000 claims description 17
- 238000001223 reverse osmosis Methods 0.000 claims description 16
- 239000000178 monomer Substances 0.000 claims description 14
- 239000011877 solvent mixture Substances 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 13
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 claims description 10
- VLKZOEOYAKHREP-UHFFFAOYSA-N hexane Substances CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 10
- 230000002209 hydrophobic effect Effects 0.000 claims description 8
- 238000001728 nano-filtration Methods 0.000 claims description 8
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 7
- 229920002301 cellulose acetate Polymers 0.000 claims description 7
- 125000000524 functional group Chemical group 0.000 claims description 7
- 229920002284 Cellulose triacetate Polymers 0.000 claims description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 150000007524 organic acids Chemical class 0.000 claims description 6
- 235000005985 organic acids Nutrition 0.000 claims description 6
- 230000003204 osmotic effect Effects 0.000 claims description 6
- 150000003460 sulfonic acids Chemical class 0.000 claims description 6
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 claims description 5
- 238000010612 desalination reaction Methods 0.000 claims description 5
- 239000011780 sodium chloride Substances 0.000 claims description 5
- 150000003512 tertiary amines Chemical class 0.000 claims description 5
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 claims description 4
- 238000011065 in-situ storage Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000005498 polishing Methods 0.000 claims description 4
- 230000002378 acidificating effect Effects 0.000 claims description 3
- 150000007513 acids Chemical class 0.000 claims description 3
- 230000001419 dependent effect Effects 0.000 claims description 3
- RRQYJINTUHWNHW-UHFFFAOYSA-N 1-ethoxy-2-(2-ethoxyethoxy)ethane Chemical compound CCOCCOCCOCC RRQYJINTUHWNHW-UHFFFAOYSA-N 0.000 claims description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 2
- 238000007334 copolymerization reaction Methods 0.000 claims description 2
- 229940019778 diethylene glycol diethyl ether Drugs 0.000 claims description 2
- 238000000108 ultra-filtration Methods 0.000 claims description 2
- 230000032798 delamination Effects 0.000 abstract description 17
- 238000006243 chemical reaction Methods 0.000 abstract description 13
- 230000000149 penetrating effect Effects 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 86
- -1 halide compounds Chemical class 0.000 description 16
- UWCPYKQBIPYOLX-UHFFFAOYSA-N benzene-1,3,5-tricarbonyl chloride Chemical compound ClC(=O)C1=CC(C(Cl)=O)=CC(C(Cl)=O)=C1 UWCPYKQBIPYOLX-UHFFFAOYSA-N 0.000 description 15
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 14
- 230000004907 flux Effects 0.000 description 13
- 229940018564 m-phenylenediamine Drugs 0.000 description 13
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 12
- 239000000126 substance Substances 0.000 description 10
- 125000003118 aryl group Chemical group 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 238000009792 diffusion process Methods 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 5
- 229920006254 polymer film Polymers 0.000 description 5
- 230000002787 reinforcement Effects 0.000 description 5
- MIOPJNTWMNEORI-GMSGAONNSA-N (S)-camphorsulfonic acid Chemical compound C1C[C@@]2(CS(O)(=O)=O)C(=O)C[C@@H]1C2(C)C MIOPJNTWMNEORI-GMSGAONNSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
- 239000000872 buffer Substances 0.000 description 3
- 238000007385 chemical modification Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- ZAJAQTYSTDTMCU-UHFFFAOYSA-N 3-aminobenzenesulfonic acid Chemical compound NC1=CC=CC(S(O)(=O)=O)=C1 ZAJAQTYSTDTMCU-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical class CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical class COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- XOBKSJJDNFUZPF-UHFFFAOYSA-N Methoxyethane Chemical class CCOC XOBKSJJDNFUZPF-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- 239000004697 Polyetherimide Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- JSYBAZQQYCNZJE-UHFFFAOYSA-N benzene-1,2,4-triamine Chemical compound NC1=CC=C(N)C(N)=C1 JSYBAZQQYCNZJE-UHFFFAOYSA-N 0.000 description 2
- FDQSRULYDNDXQB-UHFFFAOYSA-N benzene-1,3-dicarbonyl chloride Chemical compound ClC(=O)C1=CC=CC(C(Cl)=O)=C1 FDQSRULYDNDXQB-UHFFFAOYSA-N 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 229920006037 cross link polymer Polymers 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000009292 forward osmosis Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 229920002492 poly(sulfone) Polymers 0.000 description 2
- 229920001601 polyetherimide Polymers 0.000 description 2
- 150000003141 primary amines Chemical class 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 230000002269 spontaneous effect Effects 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 2
- 229940086542 triethylamine Drugs 0.000 description 2
- BOSAWIQFTJIYIS-UHFFFAOYSA-N 1,1,1-trichloro-2,2,2-trifluoroethane Chemical compound FC(F)(F)C(Cl)(Cl)Cl BOSAWIQFTJIYIS-UHFFFAOYSA-N 0.000 description 1
- BAHPQISAXRFLCL-UHFFFAOYSA-N 2,4-Diaminoanisole Chemical compound COC1=CC=C(N)C=C1N BAHPQISAXRFLCL-UHFFFAOYSA-N 0.000 description 1
- VOZKAJLKRJDJLL-UHFFFAOYSA-N 2,4-diaminotoluene Chemical compound CC1=CC=C(N)C=C1N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 description 1
- NSMWYRLQHIXVAP-UHFFFAOYSA-N 2,5-dimethylpiperazine Chemical compound CC1CNC(C)CN1 NSMWYRLQHIXVAP-UHFFFAOYSA-N 0.000 description 1
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 1
- ZMCHBSMFKQYNKA-UHFFFAOYSA-N 2-aminobenzenesulfonic acid Chemical compound NC1=CC=CC=C1S(O)(=O)=O ZMCHBSMFKQYNKA-UHFFFAOYSA-N 0.000 description 1
- JJSRGUCTMZWMHY-UHFFFAOYSA-N 2-aminobenzenesulfonic acid;4-aminobenzenesulfonic acid Chemical compound NC1=CC=C(S(O)(=O)=O)C=C1.NC1=CC=CC=C1S(O)(=O)=O JJSRGUCTMZWMHY-UHFFFAOYSA-N 0.000 description 1
- JOMNTHCQHJPVAZ-UHFFFAOYSA-N 2-methylpiperazine Chemical compound CC1CNCCN1 JOMNTHCQHJPVAZ-UHFFFAOYSA-N 0.000 description 1
- UENRXLSRMCSUSN-UHFFFAOYSA-N 3,5-diaminobenzoic acid Chemical compound NC1=CC(N)=CC(C(O)=O)=C1 UENRXLSRMCSUSN-UHFFFAOYSA-N 0.000 description 1
- HVBSAKJJOYLTQU-UHFFFAOYSA-N 4-aminobenzenesulfonic acid Chemical compound NC1=CC=C(S(O)(=O)=O)C=C1 HVBSAKJJOYLTQU-UHFFFAOYSA-N 0.000 description 1
- LGDFHDKSYGVKDC-UHFFFAOYSA-N 8-hydroxyquinoline-5-sulfonic acid Chemical compound C1=CN=C2C(O)=CC=C(S(O)(=O)=O)C2=C1 LGDFHDKSYGVKDC-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- GKXVJHDEWHKBFH-UHFFFAOYSA-N [2-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC=C1CN GKXVJHDEWHKBFH-UHFFFAOYSA-N 0.000 description 1
- 125000002252 acyl group Chemical group 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- RPHKINMPYFJSCF-UHFFFAOYSA-N benzene-1,3,5-triamine Chemical compound NC1=CC(N)=CC(N)=C1 RPHKINMPYFJSCF-UHFFFAOYSA-N 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000002144 chemical decomposition reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 150000001923 cyclic compounds Chemical class 0.000 description 1
- 108010011222 cyclo(Arg-Pro) Proteins 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000012377 drug delivery Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012527 feed solution Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000269 nucleophilic effect Effects 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000003495 polar organic solvent Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical class [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- ILJSQTXMGCGYMG-UHFFFAOYSA-N triacetic acid Chemical compound CC(=O)CC(=O)CC(O)=O ILJSQTXMGCGYMG-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/12—Composite membranes; Ultra-thin membranes
- B01D69/125—In situ manufacturing by polymerisation, polycondensation, cross-linking or chemical reaction
- B01D69/1251—In situ manufacturing by polymerisation, polycondensation, cross-linking or chemical reaction by interfacial polymerisation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/56—Polyamides, e.g. polyester-amides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2323/00—Details relating to membrane preparation
- B01D2323/36—Introduction of specific chemical groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2325/00—Details relating to properties of membranes
- B01D2325/16—Membrane materials having positively charged functional groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/22—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion
- B01D53/228—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion characterised by specific membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
Definitions
- the present invention is an improvement above presently known methods by preventing delamination.
- the improvement is obtained by adjusting the contact angle between the HPS and the solution containing the first reactant by using solvents/solvent mixtures and/or solutes in order to administrate the first reactant into the pores of the HPS and without spontaneous rewetting of the surface of the HPS, optionally with formation of chemical bonds between the HPS and the IP film.
- the method according to the invention produces membranes suitable for membrane processes like gas separation (GS), reverse osmosis (RO), nanofiltration (NF) and also osmotic processes including forward osmosis (FO) and pressure retarded osmosis (PRO).
- GS gas separation
- RO reverse osmosis
- NF nanofiltration
- FO forward osmosis
- PRO pressure retarded osmosis
- the invention thus further provides an improved TFC membrane, and method for gas separation, and method for nanofiltration, and method for desalination of water in RO, and method for concentrating/separating solutions using FO, and method for pressurization of saline water in PRO, the latter three methods comprising, but not restricted by, passing water through the improved membrane.
- IP is a procedure used for rapid preparation of highly cross linked polymer thin films at room temperature. IP films are most commonly used as the rejection layer in separation
- membranes e.g. for osmotic processes, chemical separations, desalination, sensor
- IP proceeds through polymerization of two fast reacting intermediates at the interface between two immiscible liquid phases.
- the relative diffusion rate of the two reactants determines the rate of polymerisation on each side of the polymer film formed.
- the reaction is extremely fast and the instantaneously formed film at the interface leads to a dense layer that hinders diffusion of the amines and acid halides across the film, hence such films are typically very thin.
- Continued polymerization takes place by the reactants diffusing through the dense film, leading to the formation of less dense layer on each side.
- the reactants diffusion rates and their relative diffusion rate are dependent on the swelling capacity of the polymer by the solvents used and the solubility of the reactants in the solvent mixture inside the film.
- the thickness of the formed film varies with the type of reactants, solvents, concentrations, and reaction time, ranging from 10 nanometres to several micrometres.
- IP is frequently conducted on the surface of a
- microporous support by first saturating the support with a water-based reagent and then bringing it into contact with a second reactant dissolved in an organic phase.
- TFC membranes was first introduced by Cadotte (see US 4039440) and a further development of this (US 4277344) is still the main type of membrane used in RO and NF.
- the RO process which relies on the semi-permeable character of a membrane to reject salt and let water pass is an efficient technique for desalination of seawater.
- the development of TFC membranes was a major breakthrough in the field of membrane science and technology, allowing improvement of the solute separation ability and efficiency. TFC membranes are
- TFC membranes have advantages over single-material asymmetric membranes in that the selective layer is formed in situ on a support membrane, so the chemistry and performance of the top barrier layer and the bottom porous support can be independently studied and optimized to maximize the overall membrane performance.
- TFC RO membranes have become dominant in the market because they offer a combination of high flux and high selectivity over other types of RO membranes.
- TFC RO membranes are based on polyamide thin films.
- the PRO process also relies on the semi-permeable character of a membrane to reject salt and let water pass, but in this case the ability of the porous support membrane to let salt diffuse out is of crucial importance due to the opposite direction of the water flow and the salt flow. Also, the water resistance at the interface of the two membranes is crucial to the performance of a PRO membrane.
- US 4277344 discloses a technique for preparing an aromatic polyamide film by IP on a porous support.
- a porous polysulfone support is soaked in a solution of m- phenylenediamine (m-PDA) in water. After removal of excess m-PDA solution from the support, the support is soaked in a solution of trimesoyl chloride (TMC) dissolved in FREON (trichlorotrifluoroethane) .
- TMC trimesoyl chloride
- TFC membranes with improved water flux without reduced salt rejection are of interest and research has focused on improvement either through design and synthesis of new polymers forming thin films of the TFC membranes or by physical/chemical modification of the existing thin-films.
- the fouling properties of TFC membrane is of special interest searching for the possibility of using hydrophilic supports.
- TFC membranes are made by soaking a porous membrane in amine/water solution, as disclosed in US 4277344. The amine-soaked membrane is then soaked in a solution of an acid chloride in an organic solvent. When the two immiscible monomer solutions are brought into contact, the monomers partition across the liquid-liquid interface and react to form a polymer. As the reaction continues, polymer film is formed at the interface, and the film is usually very thin because the growing interfacial polymer behaves a barrier to diffusion of the monomers, and the polymerization levels off.
- the IP method originally developed by Cadotte may be schematically described as:
- hydrophilic supports are desirable because it gives higher water flux and improved fouling properties. There is a general prejudice in the art against using hydrophilic supports because of problems with delamination.
- Still another mechanism for delamination may occur after the IP, and in use, by the process solution (e.g. water solution) having higher affinity to each of the two layers of the TFC than
- the two layers have to each other.
- the said solution may then penetrate in between the two surfaces, leading to delamination (alt. ii above).
- the purpose of the present invention is to solve the problem of delamination on hydrophilic supports.
- the inventor of the present invention has surprisingly found that delamination can be avoided, even on hydrophilic supports.
- the present invention thus relates to a method for production of thin film composites (TFC) by interfacial polymerization (IP) on hydrophilic porous supports (HPS) avoiding delamination by adjusting the contact angle between the HPS and the solution containing the first reactant using solvents/solvent mixtures and/or solutes, in order to administrate the first reactant into the pores of the HPS and without spontaneous rewetting of the surface of the HPS, optionally with formation of chemical bonds between the HPS and the IP film.
- TFC thin film composites
- HPS hydrophilic porous supports
- TFC membranes having improved water flux, salt rejection and fouling resistance.
- the present inventor has found that by adjusting the contact angel between the amine solution and the HPS by adding other solvents and/or solutes to achieve a contact angel sufficiently high for the amine solution to enter the pores and sufficiently low to hinder/slow down capillary transport out of the pores. This way hindering a new film of solution to be reformed on the HPS surface after excess solution has been removed in the first place. Delamination by alt. (i) above will then be avoided.
- the present inventor has developed a process to produce improved TFC membranes, which show very positive osmotic properties.
- the membranes produced by the process of the invention can be formed on hydrophilic porous supports.
- the membrane formed can be chemically bound to the microporous support, which addresses the problem that membranes of the prior art may experience delamination in some applications. Delamination by alternative (ii) above will then be avoided.
- a first aspect of the present invention relates to a process for the preparation of a hydrophilic thin film composite membrane by interfacial polymerization (IP), characterized in that said process comprising:
- the contact angle of the first solution with the support low enough to ensure that the solution fills the pores of the support.
- the contact angle less than 80°.
- the contact angle of the solution adjusted by adjusting the transport rate of the first solution out of the pores, after excess solution has been removed from the surface of the support, to avoid reforming of a film of first solution prior to adding a second solution.
- first and second solutions are not miscible or mixing sufficiently slowly for an interface to form between the first and second solutions in the pore openings.
- hydrophilic thin film composite membrane chemically in situ bond to the support by one of the reactants.
- the hydrophilic thin film composite membrane in a polishing step or by adding ionic reactants to one of the reactant solutions, furnished with ionic groups.
- ionic groups either pH dependent groups like organic acids or tertiary amines, or pH independent ionic groups like sulfonic acids or quaternary amines.
- step (I) has either at least one of the reactants in step (I) or at least one of the reactants in step (II) at least three functional groups.
- the support protic groups on the surface, preferably -OH, -NH and/or -NH 2 .
- hydrophilic porous support a cellulose acetate, hydrolysed cellulose acetate, cellulose triacetate or hydrolysed cellulose triacetate.
- hydrophilic porous support covalent bonds with the reactants of the first and/or second solution.
- step (I) a polyfunctional amine or mixture of polyfunctional amines, preferably m-PDA and p-PDA and the solvent is a mixture of water and a glycol ether, and the second reactant added in step (II) is a polyfunctional acyl halide or mixtures of polyfunctional acid halides.
- the second reactant added in step (II) selected from the group consisting of TMC, HTC and BTEC and the solvent being hydrophobic, preferably c-hexane or lamp oil.
- the reactant in step (I) a polyfunctional acyl halide, reacting with the support and temporarily adjust the contact angle to be compatible with the solvent/solvent mixture being hydrophobic, preferably comprising c-hexane and/or lamp oil
- the second reactant added in step (II) is polyfunctional amines, and the solvent/solvent mixture preferably comprising water and/or a glycol ether.
- the reactant in step (I) selected from the group of TMC, HTC and MTEC reacting with the support and temporarily adjust the contact angle to be compatible with the solvent/solvent mixture being hydrophobic, preferably comprising c-hexane and/or lamp oil.
- step (II) is the second reactant added in step (II) selected from the group of m-PDA and p-PDA and the solvent/solvent mixture preferably comprising water and/or a glycol ether.
- a preferred embodiment comprises the solvent for the polyfunctional acyl halid diethylene glycol dimethyl ether, ethylene glycol dimethyl ether or diethylene glycol diethyl ether.
- a preferred acidic group is organic acids, preferable added as acid halides that in contact with water form organic acids.
- a preferred acidic group is sulfonic acid.
- a preferred salt group is quaternary amines.
- the present invention relates in a second aspect to a hydrophilic thin film composite membrane obtainable by a process described above and in the claims 1 to 23.
- a third aspect of the present invention relates to the use of the thin film composite membrane obtained by the process described above and in the claims 1 to 23, in osmotic processes, reverse osmosis, gas separation and nanofiltration.
- a forth aspect of the present invention relates to the use of the thin film composite membrane obtained by the process described above and in the claims 1 to 23, for the desalination of water comprising passing water through the thin film composite membrane.
- a fifth aspect of the present invention relates to the use of the thin film composite membrane obtained by the process described above and in the claims 1 to 23, for the pressurization of saline water for power production comprising passing water through the thin film composite membrane.
- TFC membrane is used herein to define the combination of a porous support on which is carried a thin film formed by IP of the polyfunctional amine and the polyfunctional acid halide compounds.
- the film which forms is inherently very thin due to the rate at which these compounds react and the slow diffusion rate of the compounds through the film formed.
- the thin film will be the limiting layer for transport rates, and is also called the separation membrane.
- support is used herein as short name for hydrophilic porous support.
- inert is used for solvents/solvent mixtures that do not react with the reactants nor the support.
- contact angle is used herein as the angle between the solvent/solvent mixtures and the HPS where they meet.
- HPS hydrophilic porous support
- the delamination occurs because of rewetting of the HPS surface by capillary transport of the first added solution out of the pores before adding the second solution.
- the rate of rewetting is given by the contact angle between the first solution and the HPS, and the size and size-distribution of the surface pores.
- the rate of capillary transport is given by the Washburns equation (E. W. Washburn (1921). "The Dynamics of Capillary Flow”. Physical Review. 17 (3): 273), giving higher transport rate out of the pores at higher contact angle and larger pore radius.
- a solution of a poly functional reactant is in a first step added to a hydrophilic porous support.
- the polyfunctional reactant is dissolved in a solvent/solvent mixture, optionally added solute(s), with the contact angle between the support and the said solution is adjusted in a way that the said solution fills the pores, but avoid capillary transport out of the pores hindering reforming of a liquid film on the support after excess solution has been removed and before adding the second solution.
- the first polyfunctional reactant solution and a solution of a second polyfunctional reactant are contacted at the surface of the support.
- the two solutions are immiscible or mixing sufficiently slowly for an interface to form between the two solutions, on which IP may proceed with the two monomers, amines and acid halides.
- the rate of mixing will depend on the miscibility of the two solutions and their viscosity, as well as the pores size, shape and the micro structure of the pore walls.
- Chemical bonds may in situ be formed between the separation membrane and the support.
- the contact angle of the (first) solution with the support being low enough to ensure that the solution fills the pores
- the contact angle is less than 80°.
- L The distance from the surface of the support membrane to the surface of first solution inside the pores after removing excess first solution from the surface of the support membrane
- ⁇ Contact angle between first solution and support membrane are experimentally adjusted are adjusted so no film of first solution is formed prior to adding a second solution, so as to avoid delamination of the separation membrane after it has been formed by interfacial polymerization.
- the reaction product of the IP is a solid polymer film which is insoluble in both the first and the second solution. No specific reaction conditions are needed as the reaction is rapid and easy. Ambient temperature and pressure can be used.
- IP HC1 will be a product that will slow down the reaction rate. It may be necessary to employ a base to neutralise HC1, e.g by buffering the amine solution to a pH of 7 to 13. Suitable buffers are well known in the art and include camphor sulfonic acid/triethyl amine.
- membranes prepared by the present invention can exhibit a salt rejection in the order of 95 % and a water flux in the order of 2 x 10 "12 m /m 2 - s Pa in RO for a feed solution of 0.2 wt. % NaCl at a pressure difference of 10 x 10 5 Pa.
- Hydrophilic porous support
- the hydrophilic porous support used in the present invention is preferably a microporous support. It is generally formed of a polymeric material containing pore sizes which are permitting the passage of permeate at a sufficient rate. However, the porous support should not have pores which are so large that the membrane cannot tolerate the pressure at which the membrane will be used. If the pores are too large the high pressure will puncture the thin film.
- the working pressure will depend on the process chosen. In practical terms the support membrane for a PRO process may have significantly larger pores than membranes intended for RO as the pressure in PRO processes usually are lower than in RO processes.
- the pore size of the support will generally range from 1 to 100 nm.
- the support is normally not strong enough to withstand the pressure in RO and osmotic processes like PRO, and reinforcement is needed.
- the reinforcement may be provided by any suitable mean known in the art, such as a backing of polyamide web, non- woven polyamide or glass felt, or the reinforcement may be embedded in the support.
- the thickness of the support itself is not critical to the present invention, however, the total thickness of support and reinforcement is important in PRO, and the total thickness of the support and
- the hydrophilic character of the porous support membrane is of great importance to have as free flow as possible of permeate, and to have good fouling properties. If a hydrophobic support is used, pressure will be required at the inlet of the pores to overcome capillary forces for water and water solutions.
- porous supports useful in the present invention include those having surfaces which can react with the acid halide, i.e. having -OH, - H- and/or -NH 2 groups.
- the support is a cross-linked polymer or a cellulosic support such as cellulose acetate or triacetate, hydrolysed cellulose acetate or hydrolysed cellulose triacetate. Any cellulosic or polyetherimide (PEI) or indeed any hydrophilic support would be excellent.
- the support may be functionalised to contain groups that will react with the acid halide and hence form actual covalent bond between the acid halide and the support.
- the support may also inherently contain such groups. Suitable functional groups which can be introduced are amines, hydroxyls or other nucleophilic groups. Obviously, the concentration of acid halide should be large enough to leave enough acid halide to form the intended polymer film with the polyfunctional amine.
- the hydrophilic porous support may be flat or hollow fibre, being reinforced or not, asymmetric or symmetric.
- the polyfunctional amine provides one of the monomers needed for the IP reaction which occurs by contact between the first and second solution.
- the polyfunctional amine will typically be of low molecular weight, e.g. less than 250 g/mol, essentially an amine having two or more amine functional groups.
- the amine functional group is typically primary or secondary amines, however, the use of primary amines is preferred.
- the use of tri functional (or more) amines is also contemplated, especially where the acid halide employed is not trifunctional or more.
- the polyfunctional amine may be aromatic or aliphatic, e.g. cycloaliphatic.
- Preferred polyfunctional amines are aromatic (e.g. m-phenylenediamine (m-PDA), p- phenylenediamine (p-PDA), 1,3,5-triaminobenzene, 1,3,4-triaminobenzene, 3,5- diaminobenzoic acid, 2,4-diaminotoluene, 2,4-diaminoanisole, and xylylenediamine) or aliphatic (e.g., ethylenediamine, propylenediamine, and tris(2-diaminoethyl)amine).
- Cyclic compounds include piperazine or derivatives thereof such as 2-methylpiperazine, 2,5- dimethylpiperazine.
- the preferred amine monomer is m-PDA.
- the polyfunctional amine is dissolved in concentrations typically in the range of 0.05 to 20.0 weight percent, more favourable 0.5 to 6.0 weight percent.
- the polyfunctional acid halide provides the other monomer needed for IP reaction which occurs by contacting the first and the second solution.
- a monomer it will typically be of low molecular weight e.g. 300 g/mol, essentially an acid halide having three or more acid halide groups.
- the use of two acid halides is also contemplated, especially where the amine employed is trifunctional or more.
- the acid halides can be aromatic or aliphatic.
- Diacid halides which may be used include oxalyl halide, succinyl halide, glutaryl halide, adipoyl halide, fumaryl halide, itaconyl halide, 1,2-cyclobutanedicarboxylic acid halide, isophthaloyl halide, terephthaloyl halide, 2,6-pyridinedicarbonyl halide, biphenyl-4,4- dicarboxylic acid halide, naphthalene- 1,4-dicarboxylic acid halide and naphthalene-2,6- dicarboxylic acid halide.
- Preferred diacid halides in this invention are aromatic halides, particularly as exemplified by isophthaloyl chloride (IPC) and terephthaloyl chloride (TPC).
- More preferred acid halides include 5-isocyanatoisophthalic halide (ICIC), cyclohexane- 1,3,5 - tricarbonyl halide (HTC), 3,3,5,5-biphenyl tetraacyl halide (BTEC) and trimesoyl halide (TMC).
- the preferred halide monomer in is trimesoyl chloride (TMC).
- TMC trimesoyl chloride
- the polyfunctional acid halide is dissolved in concentrations typically in the range of 0.01 to 10.0 weight percent, more favourable 0.05 to 3.0 weight percent.
- the basic concept is to add ions to the membrane surface increasing the ionic load. By adding either positive or negative ions on to the membrane the salt rej ection will increase.
- the ionic groups may be placed on the surface of the separation membrane after or during IP.
- the ionic groups may be pH dependant such as carboxylic acids or tertiary amines, or pH independent ionic groups such as sulfonic acids or quaternary amines.
- Carboxylic acids will be attached to the surface of the separation membrane as herein described when acid halides are added in excess in the second solution and hydrolysed to acids at reaction with water and as such is not considered a polishing step.
- Sulfonic acids or quaternary amines may be attached to the membrane surface by any process giving free sulfonic acids or free quaternary amines.
- Sulfonic acids may be attached to the excess acid halide groups after IP by substances containing protic groups such as -OH, -NH or - H 2 and at least one sulfonic group.
- protic groups such as -OH, -NH or - H 2 and at least one sulfonic group.
- examples of such substances are 8-hydroxyquinoline-5-sulfonic acid, 2-aminobenzenesulfonic acid, 3- aminobenzenesulfonic acid, 4-aminobenzenesulfonic acid aniline-2-sulfonic acid, aniline-3- sulfonic acid and aniline-4-sulfonic acid.
- Tertiary and quaternary amines may be attached to the excess acid halide groups from the IP by substances containing at least one protic group like -OH, -NH or -NH 2 .
- Alkyl groups may be CI - CI 8, preferably CI - C8.
- the aryl groups may be unsubstituted or fully substituted, preferably unsubstituted to tri- substituted, the substituents preferably being inert to reactants in the system.
- R may be the same or different from each other.
- N may also be part of a ring structure, exemplified by pyrrolidine.
- Alkyl groups may be C I - C I 8, preferably C I - C8.
- the aryl groups may be unsubstituted or fully substituted, preferably unsubstituted to tri- substituted, the substituents preferably being inert to reactants in the system.
- Preferred solvents for the polyfunctional amines may be water, dimethylsulfoxide (DMSO), dimethylformamide (DMF), di-methylethers, di-ethylethers, ethylmethyl-ethers and mixtures of the same. It is conventional in the art to use immiscible solvents in the first and second solution to ensure the formation of a boundary on which IP may occur, as described above.
- the two solutions may be miscible, preferably having a rate of mixing sufficiently low for a boundary to be formed in the pore openings and exist for a sufficiently long time for IP to occur. Mixtures of water with the said solvents, particularly exemplified by diethylene glycol dimethyl ether (DEGM) will be preferred.
- m-PDA (1) and TMC (2) from Alfa Aesar and camphorsulfonic acid (CSA) and triethylamine (TEA) from Alfa Aesa were used.
- the bottles of m-PDA and TMC were flushed with argon gas after use to reduce decomposition.
- the diethylene glycol dimethyl ether (DEGM) used as solvent was dried and stored over activated molecular sieves (4 A).
- a hydrolyzed cellulose acetate (RC), nanofiltration membrane from HTI was used as the porous support in the example.
- m-PDA m-Phenylene diamine
- TMC Trimesoyl chloride
- Reaction 1 The reaction of cellulose with trimesoyl chloride
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Abstract
La présente invention concerne un procédé de production de membranes composites à film mince par polymérisation interfaciale sur des supports poreux hydrophiles, en particulier par la réaction d'amines polyfonctionnelles avec des halogénures d'acyle polyfonctionnels. L'angle de contact entre la première solution et le support est suffisamment faible pour que ladite solution remplisse les pores du support, mais suffisamment élevée pour empêcher la solution de quitter les pores par des forces capillaires et de reformer un film sur le support après que l'excès de solution ait été retirée, avant d'ajouter la seconde solution. Pour éviter le délaminage par l'eau pénétrant entre le support et le film mince, des réticulations peuvent être formées entre les deux couches.
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