WO2018163643A1 - Portable electric tool - Google Patents

Portable electric tool Download PDF

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Publication number
WO2018163643A1
WO2018163643A1 PCT/JP2018/002447 JP2018002447W WO2018163643A1 WO 2018163643 A1 WO2018163643 A1 WO 2018163643A1 JP 2018002447 W JP2018002447 W JP 2018002447W WO 2018163643 A1 WO2018163643 A1 WO 2018163643A1
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WO
WIPO (PCT)
Prior art keywords
reactor
brushless motor
handle
motor
switch
Prior art date
Application number
PCT/JP2018/002447
Other languages
French (fr)
Japanese (ja)
Inventor
慎治 倉賀野
健 熊倉
拓家 吉成
Original Assignee
工機ホールディングス株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 工機ホールディングス株式会社 filed Critical 工機ホールディングス株式会社
Priority to JP2019504377A priority Critical patent/JP6760478B2/en
Publication of WO2018163643A1 publication Critical patent/WO2018163643A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/16Hand-held sawing devices with circular saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/12Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of drives for circular saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00Portable grinding machines, e.g. hand-guided; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/42Conversion of dc power input into ac power output without possibility of reversal
    • H02M7/44Conversion of dc power input into ac power output without possibility of reversal by static converters
    • H02M7/48Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode

Definitions

  • the present invention relates to an AC-driven portable power tool that uses a brushless motor as a drive source.
  • An AC-driven electric tool using a brushless motor as a drive source includes a rectifier circuit such as a diode bridge, an inverter circuit that supplies a drive current to the motor, and a smoothing capacitor that smoothes the output current of the rectifier circuit.
  • a power tool with high output such as a grinder or a circular saw, it is necessary to increase the capacity of the smoothing capacitor in order to allow a large ripple current.
  • the present invention has been made in view of such a situation, and an object of the present invention is to provide a portable electric tool having a good weight balance in a configuration in which a reactor is provided in a current path of a motor.
  • the portable electric tool includes a brushless motor, a housing that houses the brushless motor, a rotating tool that is rotated by the brushless motor, a handle that is connected to the housing, and an alternating current that is converted into a direct current.
  • the reactors are accommodated in the housing on the opposite side of the rotating tool with respect to the virtual plane, with the virtual plane parallel to the working direction of the power tool.
  • a reduction mechanism that decelerates and transmits the rotation of the brushless motor to the rotating tool may be provided, and the reduction mechanism may be provided on the opposite side of the reactor with respect to the virtual plane.
  • a power supply cord that can be connected to an AC power supply extends from the vicinity of one end of the handle, and includes a drive circuit that supplies a drive current to the brushless motor and a controller that controls the drive circuit.
  • the capacitor and the reactor may be provided on the same side as the brushless motor with respect to the virtual plane and around the brushless motor.
  • the capacitor and the reactor are located on the opposite side of the extension source of the power cord across the brushless motor in the working direction, and the controller is located on the extension source side of the brushless motor in the working direction. May be.
  • the capacitor and the reactor may be located outside the range where the handle exists in the working direction, and the controller may be located or extend within the range where the handle exists in the working direction.
  • a switch provided on a current path of the brushless motor for switching between conduction and interruption of the current path; the switch is provided in the handle; and the reactor may be disposed ahead of the switch. .
  • the capacitor is located on the opposite side of the extension source of the power cord across the brushless motor in the working direction, and the controller and the reactor are located on the extension source side of the brushless motor in the working direction. May be.
  • the capacitor may be positioned outside the range where the handle exists in the working direction, and the controller and the reactor may be positioned or extend within the range where the handle exists in the working direction.
  • the switch may be provided in a current path of the brushless motor to switch between conduction and interruption of the current path, the switch may be provided in the handle, and the reactor may be arranged behind the switch. .
  • the portable electric tool with a favorable weight balance can be provided in the structure which provided the reactor in the electric current path
  • FIG. 1 is a cross-sectional plan view of a portable cutting machine 1.
  • FIG. 4 is a side sectional view of the main body 10 of the portable cutting machine 1 (AA sectional view of FIG. 3).
  • FIG. The sectional side view of the main body 10 of the portable cutting machine which concerns on Embodiment 2 of this invention.
  • FIG. 8 is a side sectional view of the main body 10 of FIG. 7.
  • FIG. 10 is a side sectional view of the main body 10 of FIG. 9. The sectional side view of the portable cutting machine which concerns on Embodiment 5 of this invention.
  • FIGS. 1-4 With reference to FIGS. 1-4, the mechanical structure of the portable cutting machine 1 as a portable electric tool which concerns on Embodiment 1 of this invention is demonstrated.
  • 1 to 3 define the front, back, top, bottom, left and right directions orthogonal to each other.
  • the front-rear direction is the working direction of the portable cutting machine 1.
  • the vertical direction is a direction perpendicular to the base 30.
  • the left-right direction is defined with reference to the case where the front direction (cutting progress direction) is viewed.
  • FIG. 3 shows a virtual plane P that passes through the central axis of the handle portion 12 b and is parallel to the cutting progress direction of the portable cutting machine 1.
  • the portable cutting machine 1 is a portable circular saw, and includes a main body 10 and a base 30.
  • the main body 10 is connected and supported to the base 30 by a known tilt support mechanism 20 and swing support mechanism 25.
  • the main body 10 can be tilted in at least one direction left and right with respect to the base 30 by the support of the tilt support mechanism 20. Further, the main body 10 can be swung in the vertical direction with respect to the base 30 by the support of the swing support mechanism (cut depth adjusting mechanism) 25.
  • the base 30 is a substantially rectangular plate made of metal such as aluminum.
  • the longitudinal direction of the base 30 coincides with the working direction of the portable cutting machine 1.
  • the bottom surface of the base 30 is a sliding surface with the work material.
  • the housing (outer shell) of the main body 10 includes a motor housing 11, a handle housing 12, a gear cover 13, a capacitor housing portion 17, a reactor housing portion 18, and a control circuit housing portion 19 which are combined and integrated with each other.
  • the motor housing 11 is a resin molded body, for example, and accommodates the motor 6 shown in FIGS. 3 and 4 inside.
  • the motor 6 is an inner rotor type brushless motor, and a rotor core 6b made of a magnetic body that rotates integrally with the output shaft 6a is provided around the output shaft 6a.
  • a plurality of (for example, four) rotor magnets (permanent magnets) 6c are inserted and held in the rotor core 6b.
  • a stator core 6d is provided around the rotor core 6b (fixed to the motor housing 11).
  • the stator core 6d is provided with a stator coil 6e (FIG. 5).
  • the handle housing 12 is, for example, a resin molded body having a left and right split structure, and is connected to the motor housing 11.
  • the handle housing 12 is connected to the motor housing 11 and the gear cover 13 and connects a base portion 12a that accommodates a part of the control board 41, a handle portion 12b that serves as a grip portion, and a front end portion of the handle portion 12b and the base portion 12a.
  • the rear end portion of the base portion 12a and the rear end portion of the handle portion 12b are connected to each other.
  • the handle portion 12b is provided with a trigger portion (operation portion) 5 for the user to switch between driving and stopping of the motor.
  • a contact switch 5a shown in FIG. 5 that is turned on and off by the trigger portion 5 is provided in the handle portion 12b.
  • a power cord 7 connected to the AC power source 51 in FIG. 5 extends from the vicinity of the rear end portion of the handle housing 12.
  • the gear cover 13 is made of a metal such as aluminum, and is connected to the handle housing 12.
  • the gear cover 13 covers the reduction mechanism 8 that decelerates and transmits the rotation of the motor 6 to the saw blade 16 and covers the upper half of the saw blade 16.
  • the speed reduction mechanism 8 is a two-stage speed reduction mechanism using three metal gears, and reduces the rotation of the output shaft 6 a in two stages before transmitting it to the saw blade 16. Since the speed reduction mechanism 8 has many metal parts, it is particularly heavy among the elements constituting the portable cutting machine 1.
  • the protective cover 15 is a resin molded body, for example, and covers the lower half of the saw blade 16 so that it can be opened and closed.
  • a saw blade 16 as a tip tool (rotating tool) is a disk-shaped rotating blade and is driven to rotate by a motor 6. The saw blade 16 protrudes downward from the lower surface of the base 30.
  • the capacitor accommodating portion 17 is, for example, a resin molded body, and is provided adjacent to the motor housing 11 and in front of the motor housing 11.
  • the capacitor accommodating portion 17 accommodates the electrolytic capacitors C2 and C3 for smoothing inside.
  • the reactor accommodating portion 18 is, for example, a resin molded body, and is provided above the capacitor accommodating portion 17 adjacent to the capacitor accommodating portion 17.
  • Reactor accommodating part 18 accommodates reactor L2 for harmonic measures inside.
  • the control circuit housing portion 19 is, for example, a resin molded body, and is provided close to the rear of the motor housing 11.
  • the control circuit accommodating portion 19 accommodates the control board 41 inside.
  • the control board 41 is provided with a diode bridge 42, an inverter circuit 43, a control unit 50, a filter circuit 52, an IPD circuit 53, a regulator 54, and the like shown in FIG.
  • Capacitor housing portion 17 and reactor housing portion 18 may be separate molded bodies or may be an integral molded body. Moreover, the capacitor
  • the motor 6, the motor housing 11, electrolytic capacitors C2, C3, and the reactor L2 are located on the left side of the virtual plane P. Electrolytic capacitors C2 and C3 and reactor L2 are provided around motor 6.
  • the control board 41 exists on the left side of the right end surface of the handle housing 12, and most of the control board 41 is located on the left side of the virtual plane P.
  • the gear cover 13, the saw blade 16, and the speed reduction mechanism 8 are located on the right side of the virtual plane P.
  • the electrolytic capacitors C2, C3 and the reactor L2 are located in front of the motor 6, that is, on the opposite side of the extension of the power cord 7 across the motor 6 in the front-rear direction.
  • the control board 41 is located behind the motor 6, that is, on the extending source side of the power cord 7 with respect to the motor 6 in the front-rear direction.
  • the electrolytic capacitors C2, C3 and the reactor L2 are located outside the existing range of the handle portion 12b (in front of the existing range) in the front-rear direction.
  • the control board 41 is positioned or extends within the existence range of the handle portion 12b in the front-rear direction.
  • FIG. 5 is a circuit block diagram of the portable cutting machine 1.
  • a diode bridge 42 as a rectifier circuit for converting alternating current into direct current is connected to the alternating current power source 51 through a filter circuit 52 for noise suppression.
  • the filter circuit 52 includes a fuse Fin, a varistor Z1, a pattern fuse F1, a capacitor C1, a resistor R1, and a choke coil L1.
  • the fuse Fin is for protection when the switching elements Q1 to Q6 are short-circuited.
  • the varistor Z1 is for absorbing surge voltage.
  • the pattern fuse F1 has a role of preventing a short circuit between lines when the varistor Z1 is activated.
  • the capacitor C1 and the choke coil L1 are for removing noise between lines.
  • the resistor R1 is a discharge resistor of the capacitor C1.
  • the diode bridge 42 performs full-wave rectification on the output current (alternating current) from the filter circuit 52 and converts it into direct current.
  • Electrolytic capacitors C 2 and C 3 are provided in parallel with the inverter circuit 43 between the output terminals of the diode bridge 42.
  • a reactor L2 is provided in a current path between the diode bridge 42 and the inverter circuit 43 (current path of the motor 6).
  • One end of the reactor L ⁇ b> 2 is connected to one output terminal of the diode bridge 42.
  • the other end of reactor L2 is connected to one end of electrolytic capacitors C2 and C3.
  • the other ends of the electrolytic capacitors C2 and C3 are connected to the other output terminal of the diode bridge 42.
  • An electrolytic capacitor C4 is provided between the output terminals of the diode bridge 42 in parallel with the electrolytic capacitors C2 and C3 and in parallel with the inverter circuit 43.
  • the electrolytic capacitor C4 has a smaller capacity than the electrolytic capacitors C2 and C3.
  • a contact switch 5 a is provided in the current path between the diode bridge 42 and the inverter circuit 43.
  • the electrolytic capacitors C2, C3 and the reactor L2 are provided on the diode bridge 42 side (input side) of the contact switch 5a.
  • the electrolytic capacitor C4 is provided on the inverter circuit 43 side of the contact switch 5a.
  • the contact switch 5 a is switched on and off by operating the trigger unit 5.
  • the trigger unit 5 is an operation unit of a two-pole trigger switch. When the contact switch 5 a is turned on by the operation of the trigger unit 5, the contact connected to the control unit 50 is closed at the same time, and an ON signal is input to the control unit 50.
  • the inverter circuit 43 as a drive circuit includes switching elements Q1 to Q6 such as IGBTs and FETs connected in a three-phase bridge, and performs a switching operation under the control of the control unit 50, whereby the stator coil 6e (U, V) of the motor 6 is operated. , W windings).
  • the resistor Rs is provided in the current path of the motor 6.
  • the voltage across the resistor Rs is input to the control unit 50.
  • the controller 50 detects the current (load) of the motor 6 based on the voltage across the resistor Rs. Further, the control unit 50 detects the rotational position (rotor rotational position) of the motor 6 based on the output voltages of the plurality of Hall ICs 45.
  • the anode of the diode D1 is connected to one output terminal of the diode bridge.
  • the cathode of the diode D1 is connected to the first input terminal of the IPD circuit 53.
  • a second input terminal of the IPD circuit 53 is connected to the other output terminal of the diode bridge 42.
  • An electrolytic capacitor C5 is provided between the first and second input terminals of the IPD circuit 53.
  • the IPD circuit 53 is a circuit configured by an IPD element, a capacitor, or the like, which is an intelligent power device, and DC-DC switching that reduces the voltage between the output terminals of the diode bridge 42 to, for example, about 18V. It is a power supply circuit.
  • the IPD circuit 53 is an integrated circuit and has an advantage of low power consumption and energy saving.
  • the output voltage of the IPD circuit 53 is further stepped down to, for example, about 5 V by the regulator 54 and supplied to the control unit 50 as an operating voltage (power supply voltage Vcc).
  • the IPD circuit 53 and the regulator 54 constitute a control system power supply circuit that supplies an operating voltage to the control unit 50.
  • the control unit 50 is, for example, a microcontroller (microcomputer). When the control unit 50 detects that the contact switch 5a is turned on by operating the trigger unit 5, the control unit 50 performs switching control (for example, PWM control) on the switching elements Q1 to Q6 and drives the motor 6.
  • the saw blade 16 side (the speed reduction mechanism 8 side) tends to be heavy due to the structure, but the reactor L2 is disposed on the opposite side of the saw blade 16 with respect to the virtual plane P (center of the handle portion 12b). Therefore, the center of gravity can be brought closer to the central axis side of the handle portion 12b in the left-right direction. Thereby, compared with the case where there is no reactor L2, the weight balance of a product can be improved, suppressing a harmonic.
  • the motor 6 is a brushless motor and has a weight smaller than that of the brushed motor, the portable cutting machine 1 is heavier on the saw blade 16 side than a portable cutting machine using a brushed motor as a drive source.
  • the reactor L2 having a large size and weight on the opposite side of the saw blade 16 with respect to the virtual plane P in order to allow a large motor current, the weight balance of the product can be effectively improved. Therefore, it is possible to suppress deterioration in operability caused by the position of the center of gravity approaching the saw blade 16 side.
  • the center of gravity of the portable cutting machine 1 is closer to the front than the center of the handle portion 12b as compared with the case without the reactor L2, and the front end of the base 30 is cut. Positioning at the start of cutting after being placed on the top surface of the material is easy to perform, and fluttering of the front portion of the portable cutting machine 1 during cutting work can be suppressed, so workability is particularly good at high output.
  • the reactor L2 is arranged so as not to affect the grip of the handle portion 12b, and it is not necessary to raise the position of the handle portion 12b in order to provide the reactor L2.
  • the power cord 7, the diode bridge 42 (the control board substrate 41 on which the power cord 7 is mounted), the reactor L 2 and the rear are arranged in this order, so that the circuit configuration shown in FIG. Since no extra wiring is required, assembly is facilitated and costs can be reduced.
  • FIG. 6 is a sectional side view of a main body 10 of a portable cutting machine according to Embodiment 2 of the present invention.
  • the vertical relationship between the electrolytic capacitors C2, C3 and the capacitor housing portion 17, and the reactor L2 and the reactor housing portion 18 is opposite to that of the first embodiment. It is different in other points, and is the same in other points.
  • This embodiment can also achieve the effects (1) to (4) of the first embodiment.
  • the reactor L2 below the capacitor housing portion 17 the power line 60 passing above the motor housing 11 becomes slightly longer, but by placing the heavy-weight reactor L2 below, the position of the center of gravity is further increased. The stability can be improved during operation.
  • FIG. 7 is a plan sectional view of a portable cutting machine according to Embodiment 3 of the present invention.
  • FIG. 8 is a side sectional view of the main body 10 shown in FIG.
  • the reactor cutting section 18 is eliminated, and the reactor L2 is housed in the control circuit housing section 19 together with the control board 41, behind the motor 6. It is different in terms of location, and matches in other respects.
  • the reactor L2 is located above the control board 41.
  • the present embodiment can also bring the center of gravity position closer to the central axis side of the handle portion 12b in the left-right direction.
  • the portable cutting machine of this Embodiment has heavy objects, such as the motor 6 and the speed reduction mechanism 8, arrange
  • the portable cutting machine 1 can be rotated 90 ° clockwise from the state of FIG. 1 to improve the stability during the work of cutting upward or during transportation.
  • the reactor L2 may be provided on the input side of the diode bridge 42 in order to exhibit the effect of suppressing harmonics when connected to the input side of the electrolytic capacitors C2 and C3.
  • the reactor L2 in the case of the third embodiment, by arranging the reactor L2 in the vicinity of the diode bridge 42 and the power cord 7, the wiring between the diode bridge 42 and the reactor L2 can be shortened, and the assembly property is good and the cost is low.
  • the suppressed portable cutting machine 1 can be realized.
  • FIG. 9 is a plan sectional view of a portable cutting machine according to Embodiment 4 of the present invention.
  • 10 is a side sectional view of the main body 10 shown in FIG. FIG. 9 shows a virtual plane P that passes through the central axis of the handle portion 12 b and is parallel to the working direction of the portable cutting machine 1.
  • the portable cutting machine of the present embodiment does not have the reactor accommodating portion 18, and the reactor L2 is located inside the vicinity of the interconnecting portion of the base portion 12a of the handle housing 12 and the handle portion 12b. That is, it is arranged at a position where the virtual plane P near the extension source of the power cord 7 crosses.
  • Reactor L2 is located between contact switch 5a and the extension source of power cord 7.
  • the motor 6, the motor housing 11, and the electrolytic capacitors C2 and C3 are located on the left side of the virtual plane P.
  • the electrolytic capacitors C2 and C3 and the control board 41 are provided around the motor 6.
  • the control board 41 exists on the left side of the right end surface of the handle housing 12, and most of the control board 41 is located on the left side of the virtual plane P.
  • the gear cover 13, the saw blade 16, and the speed reduction mechanism 8 are located on the right side of the virtual plane P.
  • the center of gravity of the portable cutting machine of the present embodiment is preferably on the virtual plane P.
  • the reactor L2 is arranged at a position where the virtual plane P crosses, in other words, the reactor is placed on a plane parallel to the work direction and passing through the handle axis (in this case, a plane extending in the up-down and front-back directions). If the position of the center of gravity of the portable cutting machine 1 deviates from the center axis of the handle portion 12b without the reactor L2, the reactor L2 is provided so that the position of the center of gravity is determined by providing the reactor L2.
  • the reactor L2 is provided in the vicinity of the rear end portion of the handle portion 12b, the center of gravity of the portable cutting machine 1 is closer to the center in the front-rear direction of the handle portion 12b in the front-rear direction, and the portable cutting device is held by the handle portion 12b. It is easy to level the base 30 when holding the machine 1.
  • FIG. 11 is a side sectional view of a main body 10 of a portable cutting machine according to Embodiment 5 of the present invention.
  • the portable cutting machine of this embodiment is different from that of the fourth embodiment in that the position of the reactor L2 in the front-rear direction is changed, specifically, the reactor L2 is connected to the handle portion 12b of the handle housing 12 and the connecting portion. 12c is different in that it is provided in the vicinity of the interconnecting part 12c or in the connecting part 12c, and is the same in other points.
  • This embodiment can also achieve the same effects as those of the first embodiment with respect to the center of gravity position in the left-right direction.
  • the center of gravity of the portable cutting machine 1 is closer to the front than in the case where there is no reactor L2, and the front end of the base 30 is It is easy to align the start of cutting after placing on the upper surface of the work material, and the workability in the case of high output is good.
  • the number of smoothing electrolytic capacitors is not limited to two, and may be one or three or more. Electrolytic capacitors C2, C3 and reactor L2 may be provided on the inverter circuit 43 side (output side) of contact switch 5a.
  • SYMBOLS 1 Portable cutting machine (electric tool), 5 ... Trigger part, 7 ... Power cord, 8 ... Deceleration mechanism, 10 ... Main body, 11 ... Motor housing, 12 ... Handle housing, 12a ... Base, 12b ... Handle part, 12c DESCRIPTION OF SYMBOLS ... Connection part, 13 ... Gear cover, 15 ... Protection cover, 16 ... Saw blade (rotating tool), 17 Capacitor accommodating part, 18 ... Reactor accommodating part, 19 ... Control circuit accommodating part, 20 ... Tilt support mechanism, 25 ... Swing Support mechanism (cut depth adjusting mechanism), 30 ... base, 42 ... diode bridge, 43 ... inverter circuit, 50 ... control unit (controller), 51 ... AC power supply, 52 ... filter circuit, 53 ... IPD circuit, 54 ... Regulator, 60 ... Power line, Rs ... Detection resistor

Abstract

Provided is a portable electric tool having a satisfactory weight balance in a configuration in which a reactor is provided in a current pathway of a motor. A portable cutting machine 1 comprises: a motor 6; a motor housing 11 accommodating the motor 6; a saw blade 16 rotated by the motor 6; a handle housing 12 connected to the motor housing 11; a rectifier circuit which converts alternating current into direct current and supplies the direct current to the motor 6; electric field capacitors C2, C3 which smooth the output current from the rectifier circuit; and a reactor L2 provided in the current pathway of the motor 6. The motor 6 and the saw blade 16 are located on mutually opposite sides of a virtual plane P which passes through a central axis of a handle portion 12b and which is parallel to a direction of operation of the portable cutting machine 1. The reactor L2 is located on the opposite side of the virtual plane P to the saw blade 16.

Description

携帯用電動工具Portable power tools
本発明は、ブラシレスモータを駆動源とする交流駆動の携帯用電動工具に関する。 The present invention relates to an AC-driven portable power tool that uses a brushless motor as a drive source.
近年、ブラシレスモータを採用することで小型化を実現可能な電動工具が要望されている。ブラシレスモータを駆動源とする交流駆動の電動工具は、ダイオードブリッジ等の整流回路、モータに駆動電流を供給するインバータ回路、及び整流回路の出力電流を平滑する平滑コンデンサ、を備える。グラインダや丸のこ等の出力の高い電動工具の場合、大きなリプル電流を許容するために、平滑コンデンサの容量を大きくする必要がある。 In recent years, there has been a demand for an electric tool that can be miniaturized by employing a brushless motor. An AC-driven electric tool using a brushless motor as a drive source includes a rectifier circuit such as a diode bridge, an inverter circuit that supplies a drive current to the motor, and a smoothing capacitor that smoothes the output current of the rectifier circuit. In the case of a power tool with high output such as a grinder or a circular saw, it is necessary to increase the capacity of the smoothing capacitor in order to allow a large ripple current.
特開2013-193133号公報JP 2013-193133 A
交流駆動の電動工具では、高調波を小さくすることが好ましいが、平滑コンデンサの容量を大きくすると、力率が悪くなり、高調波が大きくなるという問題がある。この問題の対策として、モータの電流経路にリアクトル(コイル)を設けることが考えられる。高調波対策のリアクトルは、大きなモータ電流を許容するためにサイズ及び重量が大きくなるため、製品の重量バランスに与える影響が大きい。 In an AC-driven power tool, it is preferable to reduce the harmonics. However, when the capacity of the smoothing capacitor is increased, there is a problem that the power factor is deteriorated and the harmonics are increased. As a countermeasure for this problem, it is conceivable to provide a reactor (coil) in the current path of the motor. Harmonic countermeasure reactors are large in size and weight to allow a large motor current, and thus have a large effect on the product weight balance.
本発明はこうした状況を認識してなされたものであり、その目的は、モータの電流経路にリアクトルを設けた構成において重量バランスの良好な携帯用電動工具を提供することにある。 The present invention has been made in view of such a situation, and an object of the present invention is to provide a portable electric tool having a good weight balance in a configuration in which a reactor is provided in a current path of a motor.
本発明のある態様は、携帯用電動工具である。この携帯用電動工具は、ブラシレスモータと、前記ブラシレスモータを収容するハウジングと、前記ブラシレスモータによって回転される回転具と、前記ハウジングに接続されるハンドルと、交流を直流に変換して前記ブラシレスモータに供給する整流回路と、前記整流回路の出力電流を平滑するコンデンサと、前記ブラシレスモータの電流経路に設けられたリアクトルと、を有し、前記ブラシレスモータ及び前記回転具は、前記ハンドルの中心軸を通り且つ本電動工具の作業方向と平行な仮想平面を挟んで互いに反対側に位置し、前記リアクトルは、前記仮想平面に対して前記回転具の反対側において前記ハウジングに収容される。 One embodiment of the present invention is a portable power tool. The portable electric tool includes a brushless motor, a housing that houses the brushless motor, a rotating tool that is rotated by the brushless motor, a handle that is connected to the housing, and an alternating current that is converted into a direct current. A rectifier circuit supplied to the capacitor, a capacitor for smoothing the output current of the rectifier circuit, and a reactor provided in a current path of the brushless motor, wherein the brushless motor and the rotating tool are provided with a central axis of the handle. And the reactors are accommodated in the housing on the opposite side of the rotating tool with respect to the virtual plane, with the virtual plane parallel to the working direction of the power tool.
前記ブラシレスモータの回転を減速して前記回転具に伝達する減速機構を有し、前記減速機構は、前記仮想平面に対して前記リアクトルの反対側に設けられてもよい。 A reduction mechanism that decelerates and transmits the rotation of the brushless motor to the rotating tool may be provided, and the reduction mechanism may be provided on the opposite side of the reactor with respect to the virtual plane.
前記ブラシレスモータに駆動電流を供給する駆動回路と、前記駆動回路を制御するコントローラと、を有し、前記ハンドルの一方の端部の近傍から、交流電源に接続可能な電源コードが延び、前記コントローラ、前記コンデンサ、及び前記リアクトルが、前記仮想平面に対して前記ブラシレスモータと同じ側かつ前記ブラシレスモータの周囲に設けられてもよい。 A power supply cord that can be connected to an AC power supply extends from the vicinity of one end of the handle, and includes a drive circuit that supplies a drive current to the brushless motor and a controller that controls the drive circuit. The capacitor and the reactor may be provided on the same side as the brushless motor with respect to the virtual plane and around the brushless motor.
前記コンデンサ及び前記リアクトルが、前記作業方向において前記ブラシレスモータを挟んで前記電源コードの延出元の反対側に位置し、前記コントローラが、前記作業方向において前記ブラシレスモータの前記延出元側に位置してもよい。 The capacitor and the reactor are located on the opposite side of the extension source of the power cord across the brushless motor in the working direction, and the controller is located on the extension source side of the brushless motor in the working direction. May be.
前記コンデンサ及び前記リアクトルは、前記作業方向において前記ハンドルの存在範囲外に位置し、前記コントローラは、前記作業方向において前記ハンドルの存在範囲内に位置し又は延在してもよい。 The capacitor and the reactor may be located outside the range where the handle exists in the working direction, and the controller may be located or extend within the range where the handle exists in the working direction.
前記ブラシレスモータの電流経路に設けられた、前記電流経路の導通、遮断を切り替えるスイッチを有し、前記スイッチが前記ハンドル内に設けられ、前記リアクトルは、前記スイッチよりも先方に配置されてもよい。 A switch provided on a current path of the brushless motor for switching between conduction and interruption of the current path; the switch is provided in the handle; and the reactor may be disposed ahead of the switch. .
前記コンデンサが、前記作業方向において前記ブラシレスモータを挟んで前記電源コードの延出元の反対側に位置し、前記コントローラ及び前記リアクトルが、前記作業方向において前記ブラシレスモータの前記延出元側に位置してもよい。 The capacitor is located on the opposite side of the extension source of the power cord across the brushless motor in the working direction, and the controller and the reactor are located on the extension source side of the brushless motor in the working direction. May be.
前記コンデンサは、前記作業方向において前記ハンドルの存在範囲外に位置し、前記コントローラ及び前記リアクトルは、前記作業方向において前記ハンドルの存在範囲内に位置し又は延在してもよい。 The capacitor may be positioned outside the range where the handle exists in the working direction, and the controller and the reactor may be positioned or extend within the range where the handle exists in the working direction.
前記ブラシレスモータの電流経路に設けられた、前記電流経路の導通、遮断を切り替えるスイッチを有し、前記スイッチが前記ハンドル内に設けられ、前記リアクトルは、前記スイッチよりも後方に配置されてもよい。 The switch may be provided in a current path of the brushless motor to switch between conduction and interruption of the current path, the switch may be provided in the handle, and the reactor may be arranged behind the switch. .
なお、以上の構成要素の任意の組合せ、本発明の表現を方法やシステムなどの間で変換したものもまた、本発明の態様として有効である。 It should be noted that any combination of the above-described constituent elements, and those obtained by converting the expression of the present invention between methods and systems are also effective as aspects of the present invention.
本発明によれば、モータの電流経路にリアクトルを設けた構成において重量バランスの良好な携帯用電動工具を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the portable electric tool with a favorable weight balance can be provided in the structure which provided the reactor in the electric current path | route of a motor.
本発明の実施の形態1に係る携帯用切断機1の側面図。The side view of the portable cutting machine 1 which concerns on Embodiment 1 of this invention. 携帯用切断機1の平面図。The top view of the portable cutting machine 1. FIG. 携帯用切断機1の平断面図。1 is a cross-sectional plan view of a portable cutting machine 1. 携帯用切断機1の本体10の側断面図(図3のA-A断面図)。FIG. 4 is a side sectional view of the main body 10 of the portable cutting machine 1 (AA sectional view of FIG. 3). 携帯用切断機1の回路ブロック図。The circuit block diagram of the portable cutting machine 1. FIG. 本発明の実施の形態2に係る携帯用切断機の本体10の側断面図。The sectional side view of the main body 10 of the portable cutting machine which concerns on Embodiment 2 of this invention. 本発明の実施の形態3に係る携帯用切断機の平断面図。The plane sectional view of the portable cutting machine concerning Embodiment 3 of the present invention. 図7の本体10の側断面図。FIG. 8 is a side sectional view of the main body 10 of FIG. 7. 本発明の実施の形態4に係る携帯用切断機の平断面図。The plane sectional view of the portable cutting machine concerning Embodiment 4 of the present invention. 図9の本体10の側断面図。FIG. 10 is a side sectional view of the main body 10 of FIG. 9. 本発明の実施の形態5に係る携帯用切断機の側断面図。The sectional side view of the portable cutting machine which concerns on Embodiment 5 of this invention.
以下、図面を参照しながら本発明の好適な実施の形態を詳述する。なお、各図面に示される同一または同等の構成要素、部材等には同一の符号を付し、適宜重複した説明は省略する。また、実施の形態は発明を限定するものではなく例示であり、実施の形態に記述されるすべての特徴やその組み合わせは必ずしも発明の本質的なものであるとは限らない。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. In addition, the same code | symbol is attached | subjected to the same or equivalent component, member, etc. which are shown by each drawing, and the overlapping description is abbreviate | omitted suitably. In addition, the embodiments do not limit the invention but are exemplifications, and all features and combinations thereof described in the embodiments are not necessarily essential to the invention.
(実施の形態1) 図1~図4を参照し、本発明の実施の形態1に係る携帯用電動工具としての携帯用切断機1の機械的構成を説明する。図1~図3により、互いに直交する前後、上下、左右の各方向を定義する。前後方向は、携帯用切断機1の作業方向である。上下方向は、ベース30と垂直な方向である。左右方向は、前方向(切断進行方向)を見た場合を基準に定義される。図3に、ハンドル部12bの中心軸を通り且つ携帯用切断機1の切断進行方向と平行な仮想平面Pを示す。 (Embodiment 1) With reference to FIGS. 1-4, the mechanical structure of the portable cutting machine 1 as a portable electric tool which concerns on Embodiment 1 of this invention is demonstrated. 1 to 3 define the front, back, top, bottom, left and right directions orthogonal to each other. The front-rear direction is the working direction of the portable cutting machine 1. The vertical direction is a direction perpendicular to the base 30. The left-right direction is defined with reference to the case where the front direction (cutting progress direction) is viewed. FIG. 3 shows a virtual plane P that passes through the central axis of the handle portion 12 b and is parallel to the cutting progress direction of the portable cutting machine 1.
携帯用切断機1は、ここでは携帯用丸鋸であり、本体10及びベース30を備える。本体10は、周知の傾動支持機構20及び揺動支持機構25により、ベース30に連結支持される。本体10は、傾動支持機構20の支持により、ベース30に対して左右の少なくとも一方向に傾動可能である。また、本体10は、揺動支持機構(切込深さ調整機構)25の支持により、ベース30に対して上下方向に揺動可能である。ベース30は、例えばアルミ等の金属製の略長方形の板材である。ベース30の長手方向は携帯用切断機1の作業方向と一致する。ベース30の底面は、被削材との摺動面である。本体10のハウジング(外殻)は、相互に組み合わされて一体化された、モータハウジング11、ハンドルハウジング12、ギヤカバー13、コンデンサ収容部17、リアクトル収容部18、及び制御回路収容部19により構成される。 Here, the portable cutting machine 1 is a portable circular saw, and includes a main body 10 and a base 30. The main body 10 is connected and supported to the base 30 by a known tilt support mechanism 20 and swing support mechanism 25. The main body 10 can be tilted in at least one direction left and right with respect to the base 30 by the support of the tilt support mechanism 20. Further, the main body 10 can be swung in the vertical direction with respect to the base 30 by the support of the swing support mechanism (cut depth adjusting mechanism) 25. The base 30 is a substantially rectangular plate made of metal such as aluminum. The longitudinal direction of the base 30 coincides with the working direction of the portable cutting machine 1. The bottom surface of the base 30 is a sliding surface with the work material. The housing (outer shell) of the main body 10 includes a motor housing 11, a handle housing 12, a gear cover 13, a capacitor housing portion 17, a reactor housing portion 18, and a control circuit housing portion 19 which are combined and integrated with each other. The
モータハウジング11は、例えば樹脂成形体であり、図3及び図4に示すモータ6を内部に収容する。モータ6は、インナーロータ型のブラシレスモータであり、出力軸6aの周囲に出力軸6aと一体に回転する磁性体からなるロータコア6bが設けられる。ロータコア6bには、複数の(例えば4つの)ロータマグネット(永久磁石)6cが挿入保持される。ロータコア6bの周囲には、ステータコア6dが設けられる(モータハウジング11に固定される)。ステータコア6dには、ステータコイル6e(図5)が設けられる。 The motor housing 11 is a resin molded body, for example, and accommodates the motor 6 shown in FIGS. 3 and 4 inside. The motor 6 is an inner rotor type brushless motor, and a rotor core 6b made of a magnetic body that rotates integrally with the output shaft 6a is provided around the output shaft 6a. A plurality of (for example, four) rotor magnets (permanent magnets) 6c are inserted and held in the rotor core 6b. A stator core 6d is provided around the rotor core 6b (fixed to the motor housing 11). The stator core 6d is provided with a stator coil 6e (FIG. 5).
ハンドルハウジング12は、例えば左右二分割構造の樹脂成形体であり、モータハウジング11に接続される。ハンドルハウジング12は、モータハウジング11及びギヤカバー13に接続されると共に制御基板41の一部を収容する基部12a、グリップ部となるハンドル部12b、及びハンドル部12bの前端部と基部12aとを連結する連結部12c、を含む。基部12aの後端部とハンドル部12bの後端部とが互いに接続される。ハンドル部12bには、使用者がモータの駆動、停止を切り替えるためのトリガ部(操作部)5が設けられる。トリガ部5によってオンオフが切り替えられる図5に示す接点スイッチ5aが、ハンドル部12b内に設けられる。ハンドルハウジング12の後端部近傍から、図5の交流電源51に接続する電源コード7が延出する。 The handle housing 12 is, for example, a resin molded body having a left and right split structure, and is connected to the motor housing 11. The handle housing 12 is connected to the motor housing 11 and the gear cover 13 and connects a base portion 12a that accommodates a part of the control board 41, a handle portion 12b that serves as a grip portion, and a front end portion of the handle portion 12b and the base portion 12a. A connecting portion 12c. The rear end portion of the base portion 12a and the rear end portion of the handle portion 12b are connected to each other. The handle portion 12b is provided with a trigger portion (operation portion) 5 for the user to switch between driving and stopping of the motor. A contact switch 5a shown in FIG. 5 that is turned on and off by the trigger portion 5 is provided in the handle portion 12b. A power cord 7 connected to the AC power source 51 in FIG. 5 extends from the vicinity of the rear end portion of the handle housing 12.
ギヤカバー13は、例えばアルミ等の金属製であり、ハンドルハウジング12に接続される。ギヤカバー13は、モータ6の回転を減速して鋸刃16に伝達する減速機構8を覆うと共に、鋸刃16の上半分を覆う。減速機構8は金属製の3つのギヤを用いた2段減速機構であり、出力軸6aの回転を2段階で減速してから鋸刃16に伝達する。減速機構8は金属部品が多いため、携帯用切断機1を構成する要素の中でも特に重量が大きい。保護カバー15は、例えば樹脂成形体であり、鋸刃16の下半分を開閉可能に覆う。先端工具(回転具)としての鋸刃16は、円板状の回転刃であり、モータ6によって回転駆動される。鋸刃16は、ベース30の下面から下方に突出する。 The gear cover 13 is made of a metal such as aluminum, and is connected to the handle housing 12. The gear cover 13 covers the reduction mechanism 8 that decelerates and transmits the rotation of the motor 6 to the saw blade 16 and covers the upper half of the saw blade 16. The speed reduction mechanism 8 is a two-stage speed reduction mechanism using three metal gears, and reduces the rotation of the output shaft 6 a in two stages before transmitting it to the saw blade 16. Since the speed reduction mechanism 8 has many metal parts, it is particularly heavy among the elements constituting the portable cutting machine 1. The protective cover 15 is a resin molded body, for example, and covers the lower half of the saw blade 16 so that it can be opened and closed. A saw blade 16 as a tip tool (rotating tool) is a disk-shaped rotating blade and is driven to rotate by a motor 6. The saw blade 16 protrudes downward from the lower surface of the base 30.
コンデンサ収容部17は、例えば樹脂成形体であり、モータハウジング11に隣接してモータハウジング11の前方に設けられる。コンデンサ収容部17は、平滑用の電解コンデンサC2、C3を内部に収容する。リアクトル収容部18は、例えば樹脂成形体であり、コンデンサ収容部17に隣接してコンデンサ収容部17の上方に設けられる。リアクトル収容部18は、高調波対策用のリアクトルL2を内部に収容する。制御回路収容部19は、例えば樹脂成形体であり、モータハウジング11の後方に近接して設けられる。制御回路収容部19は、制御基板41を内部に収容する。制御基板41には、後述の図5に示すダイオードブリッジ42、インバータ回路43、制御部50、フィルタ回路52、IPD回路53、及びレギュレータ54等が設けられる。コンデンサ収容部17及びリアクトル収容部18は、互いに別の成形体であってもよいし、一体の成形体であってもよい。また、コンデンサ収容部17、リアクトル収容部18、及び制御回路収容部19は、ハンドルハウジング12の左側部分と一体の成形体であってもよい。リアクトル収容部18には、制御回路収容部19から延び、モータハウジング11の上方を通る電力線60が配線されており、この電力線60によってダイオードブリッジ42とリアクトルL2とが接続される。 The capacitor accommodating portion 17 is, for example, a resin molded body, and is provided adjacent to the motor housing 11 and in front of the motor housing 11. The capacitor accommodating portion 17 accommodates the electrolytic capacitors C2 and C3 for smoothing inside. The reactor accommodating portion 18 is, for example, a resin molded body, and is provided above the capacitor accommodating portion 17 adjacent to the capacitor accommodating portion 17. Reactor accommodating part 18 accommodates reactor L2 for harmonic measures inside. The control circuit housing portion 19 is, for example, a resin molded body, and is provided close to the rear of the motor housing 11. The control circuit accommodating portion 19 accommodates the control board 41 inside. The control board 41 is provided with a diode bridge 42, an inverter circuit 43, a control unit 50, a filter circuit 52, an IPD circuit 53, a regulator 54, and the like shown in FIG. Capacitor housing portion 17 and reactor housing portion 18 may be separate molded bodies or may be an integral molded body. Moreover, the capacitor | condenser accommodating part 17, the reactor accommodating part 18, and the control circuit accommodating part 19 may be a molded object integral with the left side part of the handle housing 12. FIG. A power line 60 extending from the control circuit housing part 19 and passing above the motor housing 11 is wired in the reactor housing part 18, and the diode bridge 42 and the reactor L <b> 2 are connected by the power line 60.
図3に示すように、仮想平面Pの左側には、モータ6、モータハウジング11、電解コンデンサC2、C3、及びリアクトルL2が位置する。電解コンデンサC2、C3及びリアクトルL2は、モータ6の周囲に設けられる。制御基板41は、ハンドルハウジング12の右端面よりも左側に存在し、大部分が仮想平面Pの左側に位置する。仮想平面Pの右側には、ギヤカバー13、鋸刃16、及び減速機構8が位置する。電解コンデンサC2、C3、及びリアクトルL2は、モータ6の前方、すなわち前後方向においてモータ6を挟んで電源コード7の延出元の反対側に位置する。制御基板41は、モータ6の後方、すなわち前後方向においてモータ6に対して電源コード7の延出元側に位置する。電解コンデンサC2、C3、及びリアクトルL2は、前後方向において、ハンドル部12bの存在範囲外(存在範囲よりも前方)に位置する。制御基板41は、前後方向において、ハンドル部12bの存在範囲内に位置し又は延在する。 As shown in FIG. 3, the motor 6, the motor housing 11, electrolytic capacitors C2, C3, and the reactor L2 are located on the left side of the virtual plane P. Electrolytic capacitors C2 and C3 and reactor L2 are provided around motor 6. The control board 41 exists on the left side of the right end surface of the handle housing 12, and most of the control board 41 is located on the left side of the virtual plane P. On the right side of the virtual plane P, the gear cover 13, the saw blade 16, and the speed reduction mechanism 8 are located. The electrolytic capacitors C2, C3 and the reactor L2 are located in front of the motor 6, that is, on the opposite side of the extension of the power cord 7 across the motor 6 in the front-rear direction. The control board 41 is located behind the motor 6, that is, on the extending source side of the power cord 7 with respect to the motor 6 in the front-rear direction. The electrolytic capacitors C2, C3 and the reactor L2 are located outside the existing range of the handle portion 12b (in front of the existing range) in the front-rear direction. The control board 41 is positioned or extends within the existence range of the handle portion 12b in the front-rear direction.
図5は、携帯用切断機1の回路ブロック図である。交流電源51には、ノイズ対策用のフィルタ回路52を介して、交流を直流に変換する整流回路としてのダイオードブリッジ42が接続される。フィルタ回路52は、ヒューズFin、バリスタZ1、パターンヒューズF1、コンデンサC1、抵抗R1、及びチョークコイルL1を含む。ヒューズFinは、スイッチング素子Q1~Q6が短絡した場合の保護用である。バリスタZ1は、サージ電圧吸収用である。パターンヒューズF1は、バリスタZ1が働いた場合に線間がショートするのを防止する役割を持つ。コンデンサC1及びチョークコイルL1は、線間のノイズ除去用である。抵抗R1は、コンデンサC1の放電抵抗である。ダイオードブリッジ42は、フィルタ回路52からの出力電流(交流)を全波整流して直流に変換する。 FIG. 5 is a circuit block diagram of the portable cutting machine 1. A diode bridge 42 as a rectifier circuit for converting alternating current into direct current is connected to the alternating current power source 51 through a filter circuit 52 for noise suppression. The filter circuit 52 includes a fuse Fin, a varistor Z1, a pattern fuse F1, a capacitor C1, a resistor R1, and a choke coil L1. The fuse Fin is for protection when the switching elements Q1 to Q6 are short-circuited. The varistor Z1 is for absorbing surge voltage. The pattern fuse F1 has a role of preventing a short circuit between lines when the varistor Z1 is activated. The capacitor C1 and the choke coil L1 are for removing noise between lines. The resistor R1 is a discharge resistor of the capacitor C1. The diode bridge 42 performs full-wave rectification on the output current (alternating current) from the filter circuit 52 and converts it into direct current.
ダイオードブリッジ42の出力端子間には、電解コンデンサC2、C3が、インバータ回路43と並列に設けられる。ダイオードブリッジ42とインバータ回路43との間の電流経路(モータ6の電流経路)に、リアクトルL2が設けられる。ダイオードブリッジ42の一方の出力端子に、リアクトルL2の一端が接続される。リアクトルL2の他端は、電解コンデンサC2、C3の一端に接続される。電解コンデンサC2、C3の他端は、ダイオードブリッジ42の他方の出力端子に接続される。ダイオードブリッジ42の出力端子間には、電解コンデンサC2、C3と並列に、かつインバータ回路43と並列に、電解コンデンサC4が設けられる。電解コンデンサC4は、電解コンデンサC2、C3より容量が小さい。 Electrolytic capacitors C 2 and C 3 are provided in parallel with the inverter circuit 43 between the output terminals of the diode bridge 42. A reactor L2 is provided in a current path between the diode bridge 42 and the inverter circuit 43 (current path of the motor 6). One end of the reactor L <b> 2 is connected to one output terminal of the diode bridge 42. The other end of reactor L2 is connected to one end of electrolytic capacitors C2 and C3. The other ends of the electrolytic capacitors C2 and C3 are connected to the other output terminal of the diode bridge 42. An electrolytic capacitor C4 is provided between the output terminals of the diode bridge 42 in parallel with the electrolytic capacitors C2 and C3 and in parallel with the inverter circuit 43. The electrolytic capacitor C4 has a smaller capacity than the electrolytic capacitors C2 and C3.
ダイオードブリッジ42とインバータ回路43との間の電流経路には、接点スイッチ5aが設けられる。電解コンデンサC2、C3及びリアクトルL2は、接点スイッチ5aのダイオードブリッジ42側(入力側)に設けられる。電解コンデンサC4は、接点スイッチ5aのインバータ回路43側に設けられる。接点スイッチ5aは、トリガ部5の操作によってオンオフが切り替えられる。トリガ部5は、2極トリガスイッチの操作部であり、トリガ部5の操作により接点スイッチ5aがオンになると、同時に制御部50に繋がる接点が閉じ、制御部50にオン信号が入力される。 A contact switch 5 a is provided in the current path between the diode bridge 42 and the inverter circuit 43. The electrolytic capacitors C2, C3 and the reactor L2 are provided on the diode bridge 42 side (input side) of the contact switch 5a. The electrolytic capacitor C4 is provided on the inverter circuit 43 side of the contact switch 5a. The contact switch 5 a is switched on and off by operating the trigger unit 5. The trigger unit 5 is an operation unit of a two-pole trigger switch. When the contact switch 5 a is turned on by the operation of the trigger unit 5, the contact connected to the control unit 50 is closed at the same time, and an ON signal is input to the control unit 50.
駆動回路としてのインバータ回路43は、三相ブリッジ接続されたIGBTやFET等のスイッチング素子Q1~Q6を含み、制御部50の制御に従ってスイッチング動作することで、モータ6のステータコイル6e(U,V,Wの各巻線)に駆動電流を供給する。抵抗Rsは、モータ6の電流経路に設けられる。抵抗Rsの両端間の電圧は、制御部50に入力される。制御部50は、抵抗Rsの両端間の電圧により、モータ6の電流(負荷)を検出する。また、制御部50は、複数のホールIC45の出力電圧により、モータ6の回転位置(ロータ回転位置)を検出する。 The inverter circuit 43 as a drive circuit includes switching elements Q1 to Q6 such as IGBTs and FETs connected in a three-phase bridge, and performs a switching operation under the control of the control unit 50, whereby the stator coil 6e (U, V) of the motor 6 is operated. , W windings). The resistor Rs is provided in the current path of the motor 6. The voltage across the resistor Rs is input to the control unit 50. The controller 50 detects the current (load) of the motor 6 based on the voltage across the resistor Rs. Further, the control unit 50 detects the rotational position (rotor rotational position) of the motor 6 based on the output voltages of the plurality of Hall ICs 45.
ダイオードブリッジ42の一方の出力端子には、ダイオードD1のアノードが接続される。ダイオードD1のカソードは、IPD回路53の第1入力端子に接続される。ダイオードブリッジ42の他方の出力端子には、IPD回路53の第2入力端子が接続される。IPD回路53の第1及び第2入力端子間には、電解コンデンサC5が設けられる。IPD回路53は、インテリジェント・パワー・デバイス(Intelligent Power Device)であるIPD素子やコンデンサ等により構成された回路であり、ダイオードブリッジ42の出力端子間の電圧を例えば約18Vに降圧するDC-DCスイッチング電源回路である。IPD回路53は、集積回路であり、消費電力が小さく省エネルギーであるというメリットがある。IPD回路53の出力電圧は、レギュレータ54によって例えば約5Vに更に降圧され、制御部50に動作電圧(電源電圧Vcc)として供給される。IPD回路53及びレギュレータ54は、制御部50に動作電圧を供給する制御系電源回路を構成する。制御部50は、例えばマイクロコントローラ(マイコン)である。制御部50は、トリガ部5の操作により接点スイッチ5aがオンになったことを検出すると、スイッチング素子Q1~Q6をスイッチング制御(例えばPWM制御)し、モータ6を駆動する。 The anode of the diode D1 is connected to one output terminal of the diode bridge. The cathode of the diode D1 is connected to the first input terminal of the IPD circuit 53. A second input terminal of the IPD circuit 53 is connected to the other output terminal of the diode bridge 42. An electrolytic capacitor C5 is provided between the first and second input terminals of the IPD circuit 53. The IPD circuit 53 is a circuit configured by an IPD element, a capacitor, or the like, which is an intelligent power device, and DC-DC switching that reduces the voltage between the output terminals of the diode bridge 42 to, for example, about 18V. It is a power supply circuit. The IPD circuit 53 is an integrated circuit and has an advantage of low power consumption and energy saving. The output voltage of the IPD circuit 53 is further stepped down to, for example, about 5 V by the regulator 54 and supplied to the control unit 50 as an operating voltage (power supply voltage Vcc). The IPD circuit 53 and the regulator 54 constitute a control system power supply circuit that supplies an operating voltage to the control unit 50. The control unit 50 is, for example, a microcontroller (microcomputer). When the control unit 50 detects that the contact switch 5a is turned on by operating the trigger unit 5, the control unit 50 performs switching control (for example, PWM control) on the switching elements Q1 to Q6 and drives the motor 6.
本実施の形態によれば、下記の効果を奏することができる。 According to the present embodiment, the following effects can be achieved.
携帯用切断機1は、構造上、鋸刃16側(減速機構8側)が重くなりやすいが、リアクトルL2を仮想平面P(ハンドル部12bの中心)に対して鋸刃16の反対側に配置しているため、左右方向において重心位置をハンドル部12bの中心軸側に近づけることができる。これにより、リアクトルL2が無い場合と比較して、高調波を抑制しながら製品の重量バランスを改善できる。ここで、モータ6はブラシレスモータであってブラシ付きモータよりも重量が小さいため、携帯用切断機1は、ブラシ付きモータを駆動源とする携帯用切断機と比較して鋸刃16側が重くなるが、大きなモータ電流を許容するためにサイズ及び重量が大きいリアクトルL2を仮想平面Pに対して鋸刃16の反対側に設けることで、製品の重量バランスを効果的に改善できる。したがって、重心位置が鋸刃16側に寄ることに起因する操作性の悪化を抑制することができる。 In the portable cutting machine 1, the saw blade 16 side (the speed reduction mechanism 8 side) tends to be heavy due to the structure, but the reactor L2 is disposed on the opposite side of the saw blade 16 with respect to the virtual plane P (center of the handle portion 12b). Therefore, the center of gravity can be brought closer to the central axis side of the handle portion 12b in the left-right direction. Thereby, compared with the case where there is no reactor L2, the weight balance of a product can be improved, suppressing a harmonic. Here, since the motor 6 is a brushless motor and has a weight smaller than that of the brushed motor, the portable cutting machine 1 is heavier on the saw blade 16 side than a portable cutting machine using a brushed motor as a drive source. However, by providing the reactor L2 having a large size and weight on the opposite side of the saw blade 16 with respect to the virtual plane P in order to allow a large motor current, the weight balance of the product can be effectively improved. Therefore, it is possible to suppress deterioration in operability caused by the position of the center of gravity approaching the saw blade 16 side.
リアクトルL2をハンドル部12bの前方に設けているため、リアクトルL2が無い場合と比較して携帯用切断機1の重心位置がハンドル部12bの中心よりも前方寄りとなり、ベース30の前端を被削材の上面に置いてからの切り始め位置合わせがやりやすいと共に、切断作業時における携帯用切断機1の前方部分のばたつきを抑制できるので、特に高出力の場合の作業性が良い。 Since the reactor L2 is provided in front of the handle portion 12b, the center of gravity of the portable cutting machine 1 is closer to the front than the center of the handle portion 12b as compared with the case without the reactor L2, and the front end of the base 30 is cut. Positioning at the start of cutting after being placed on the top surface of the material is easy to perform, and fluttering of the front portion of the portable cutting machine 1 during cutting work can be suppressed, so workability is particularly good at high output.
リアクトルL2は、ハンドル部12bの握りに影響しない配置であり、リアクトルL2を設けるためにハンドル部12bの位置を上げる必要がない。 The reactor L2 is arranged so as not to affect the grip of the handle portion 12b, and it is not necessary to raise the position of the handle portion 12b in order to provide the reactor L2.
携帯用切断機1内で、電源コード7、ダイオードブリッジ42(を搭載した制御基板基板41)、リアクトルL2と後ろから順に配置したので、図5に示す回路構成の並び順に配置する事ができ、余計な配線が不要となるので、組み立てが容易となるとともにコストを抑えることができる。 In the portable cutting machine 1, the power cord 7, the diode bridge 42 (the control board substrate 41 on which the power cord 7 is mounted), the reactor L 2 and the rear are arranged in this order, so that the circuit configuration shown in FIG. Since no extra wiring is required, assembly is facilitated and costs can be reduced.
リアクトル収容部18がコンデンサ収容部17の上方に位置しているので、制御基板41からの電力線60をモータハウジング11の上方を通してリアクトルL2に接続する際、配線を短くすることができる。 Since the reactor accommodating part 18 is located above the capacitor accommodating part 17, when connecting the power line 60 from the control board 41 to the reactor L2 through the upper part of the motor housing 11, wiring can be shortened.
(実施の形態2) 図6は、本発明の実施の形態2に係る携帯用切断機の本体10の側断面図である。本実施の形態の携帯用切断機は、実施の形態1のものと比較して、電解コンデンサC2、C3及びコンデンサ収容部17と、リアクトルL2及びリアクトル収容部18と、の上下関係が反対になった点で相違し、その他の点で一致する。本実施の形態も、実施の形態1の上記(1)~(4)の効果を奏することができる。また、リアクトルL2をコンデンサ収容部17の下方に配置した結果、モータハウジング11の上方を通す電力線60はやや長くなってしまうが、重量物のリアクトルL2を下方に配置したことで、重心位置をより低くし、作業時の安定性を向上させることができる。 (Embodiment 2) FIG. 6 is a sectional side view of a main body 10 of a portable cutting machine according to Embodiment 2 of the present invention. In the portable cutting machine of the present embodiment, the vertical relationship between the electrolytic capacitors C2, C3 and the capacitor housing portion 17, and the reactor L2 and the reactor housing portion 18 is opposite to that of the first embodiment. It is different in other points, and is the same in other points. This embodiment can also achieve the effects (1) to (4) of the first embodiment. In addition, as a result of arranging the reactor L2 below the capacitor housing portion 17, the power line 60 passing above the motor housing 11 becomes slightly longer, but by placing the heavy-weight reactor L2 below, the position of the center of gravity is further increased. The stability can be improved during operation.
(実施の形態3) 図7は、本発明の実施の形態3に係る携帯用切断機の平断面図である。図8は、図7に示す本体10の側断面図である。本実施の形態の携帯用切断機は、実施の形態1のものと比較して、リアクトル収容部18が無くなり、リアクトルL2が制御基板41と共に制御回路収容部19に収容されてモータ6の後方に位置する点で相違し、その他の点で一致する。実施の形態3の場合には、リアクトルL2は、制御基板41の上方に位置する。本実施の形態も、実施の形態1と同様に、左右方向において重心位置をハンドル部12bの中心軸側に近づけることができる。また、本実施の形態の携帯用切断機は、ハンドル部12bの握り部中心(トリガ部のやや後ろ部分)よりも前方にモータ6や減速機構8などの重量物が配置されているため、ハンドル部12bを握って携帯用切断機1を持ちあげた際に携帯用切断機の前端部分が下方に傾きやすくなってしまうが、本実施の形態では、リアクトルL2が前後方向においてハンドル部12bの後端部近傍に設けられるため、携帯用切断機1の重心位置が前後方向においてハンドル部12bの前後方向中心側に寄り、ハンドル部12bを握って携帯用切断機1を持った際にベース30を水平にしやすい。これによって、例えば図1の状態から携帯用切断機1を時計回りに90°回転させ、上方向に向かって切断する作業の際や、運搬時の安定性を向上させることができる。また、リアクトルL2は電解コンデンサC2、C3よりも入力側に接続すれば高調波を抑制する効果を奏するため、ダイオードブリッジ42よりも入力側に設けてもよい。この場合、実施の形態3であれば、ダイオードブリッジ42と電源コード7の近傍にリアクトルL2を配置する事で、ダイオードブリッジ42とリアクトルL2との間の配線を短くでき、組み立て性がよくコストを抑えた携帯用切断機1を実現できる。 (Embodiment 3) FIG. 7 is a plan sectional view of a portable cutting machine according to Embodiment 3 of the present invention. FIG. 8 is a side sectional view of the main body 10 shown in FIG. Compared to the portable cutting machine of the first embodiment, the reactor cutting section 18 is eliminated, and the reactor L2 is housed in the control circuit housing section 19 together with the control board 41, behind the motor 6. It is different in terms of location, and matches in other respects. In the case of the third embodiment, the reactor L2 is located above the control board 41. Similarly to the first embodiment, the present embodiment can also bring the center of gravity position closer to the central axis side of the handle portion 12b in the left-right direction. Moreover, since the portable cutting machine of this Embodiment has heavy objects, such as the motor 6 and the speed reduction mechanism 8, arrange | positioned ahead from the grip part center (slightly rear part of a trigger part) of the handle part 12b, When the portable cutting machine 1 is lifted by holding the part 12b, the front end portion of the portable cutting machine tends to tilt downward, but in this embodiment, the reactor L2 is positioned behind the handle part 12b in the front-rear direction. Since the center of gravity of the portable cutting machine 1 is closer to the center in the front-rear direction of the handle part 12b in the front-rear direction, the base 30 is held when the portable cutting machine 1 is held by holding the handle part 12b. Easy to level. Accordingly, for example, the portable cutting machine 1 can be rotated 90 ° clockwise from the state of FIG. 1 to improve the stability during the work of cutting upward or during transportation. Further, the reactor L2 may be provided on the input side of the diode bridge 42 in order to exhibit the effect of suppressing harmonics when connected to the input side of the electrolytic capacitors C2 and C3. In this case, in the case of the third embodiment, by arranging the reactor L2 in the vicinity of the diode bridge 42 and the power cord 7, the wiring between the diode bridge 42 and the reactor L2 can be shortened, and the assembly property is good and the cost is low. The suppressed portable cutting machine 1 can be realized.
(実施の形態4) 図9は、本発明の実施の形態4に係る携帯用切断機の平断面図である。図10は、図9に示す本体10の側断面図である。図9に、ハンドル部12bの中心軸を通り且つ携帯用切断機1の作業方向と平行な仮想平面Pを示す。本実施の形態の携帯用切断機は、実施の形態1のものと比較して、リアクトル収容部18が無くなり、リアクトルL2は、ハンドルハウジング12の基部12a及びハンドル部12bの相互接続部近傍の内側、すなわち電源コード7の延出元近傍の仮想平面Pが横切る位置に配置される。リアクトルL2は、接点スイッチ5aと電源コード7の延出元との間に位置する。仮想平面Pの左側には、モータ6、モータハウジング11、及び電解コンデンサC2、C3が位置する。電解コンデンサC2、C3及び制御基板41は、モータ6の周囲に設けられる。制御基板41は、ハンドルハウジング12の右端面よりも左側に存在し、大部分が仮想平面Pの左側に位置する。仮想平面Pの右側には、ギヤカバー13、鋸刃16、及び減速機構8が位置する。本実施の形態の携帯用切断機の重心は、好ましくは仮想平面P上に存在する。 (Embodiment 4) FIG. 9 is a plan sectional view of a portable cutting machine according to Embodiment 4 of the present invention. 10 is a side sectional view of the main body 10 shown in FIG. FIG. 9 shows a virtual plane P that passes through the central axis of the handle portion 12 b and is parallel to the working direction of the portable cutting machine 1. Compared to the portable cutting machine of the first embodiment, the portable cutting machine of the present embodiment does not have the reactor accommodating portion 18, and the reactor L2 is located inside the vicinity of the interconnecting portion of the base portion 12a of the handle housing 12 and the handle portion 12b. That is, it is arranged at a position where the virtual plane P near the extension source of the power cord 7 crosses. Reactor L2 is located between contact switch 5a and the extension source of power cord 7. On the left side of the virtual plane P, the motor 6, the motor housing 11, and the electrolytic capacitors C2 and C3 are located. The electrolytic capacitors C2 and C3 and the control board 41 are provided around the motor 6. The control board 41 exists on the left side of the right end surface of the handle housing 12, and most of the control board 41 is located on the left side of the virtual plane P. On the right side of the virtual plane P, the gear cover 13, the saw blade 16, and the speed reduction mechanism 8 are located. The center of gravity of the portable cutting machine of the present embodiment is preferably on the virtual plane P.
本実施の形態によれば、リアクトルL2を仮想平面Pが横切る位置に配置している、換言すれば、作業方向に平行でハンドル軸を通る平面(本件では上下前後に延びる平面)上にリアクトルを配置しているため、リアクトルL2が無い状態で携帯用切断機1の左右方向の重心位置がハンドル部12bの中心軸とずれている場合には、リアクトルL2を設けることにより前記重心位置をハンドル部12bの中心軸に寄せることができ、リアクトルL2が無い状態で前記重心位置がハンドル部12bの中心軸と一致している場合には、リアクトルL2を設けることによる前記重心位置のずれを抑制できる(リアクトルL2を設けても前記重心位置をハンドル部12bの中心軸と一致させた状態を維持できる)。したがって、携帯用切断機1の重量バランスを良好にすることができ、リアクトルL2を設けることによる操作性の悪化を抑制することができる。また、リアクトルL2がハンドル部12bの後端部近傍に設けられるため、携帯用切断機1の重心位置が前後方向においてハンドル部12bの前後方向中心側に寄り、ハンドル部12bを握って携帯用切断機1を持った際にベース30を水平にしやすい。 According to the present embodiment, the reactor L2 is arranged at a position where the virtual plane P crosses, in other words, the reactor is placed on a plane parallel to the work direction and passing through the handle axis (in this case, a plane extending in the up-down and front-back directions). If the position of the center of gravity of the portable cutting machine 1 deviates from the center axis of the handle portion 12b without the reactor L2, the reactor L2 is provided so that the position of the center of gravity is determined by providing the reactor L2. When the center of gravity position coincides with the center axis of the handle portion 12b in the absence of the reactor L2, the shift of the center of gravity position due to the provision of the reactor L2 can be suppressed ( Even when the reactor L2 is provided, it is possible to maintain a state where the position of the center of gravity coincides with the central axis of the handle portion 12b). Therefore, the weight balance of the portable cutting machine 1 can be improved, and deterioration in operability due to the provision of the reactor L2 can be suppressed. Further, since the reactor L2 is provided in the vicinity of the rear end portion of the handle portion 12b, the center of gravity of the portable cutting machine 1 is closer to the center in the front-rear direction of the handle portion 12b in the front-rear direction, and the portable cutting device is held by the handle portion 12b. It is easy to level the base 30 when holding the machine 1.
(実施の形態5) 図11は、本発明の実施の形態5に係る携帯用切断機の本体10の側断面図である。本実施の形態の携帯用切断機は、実施の形態4のものと比較して、リアクトルL2の前後方向位置が変わった点、具体的にはリアクトルL2がハンドルハウジング12のハンドル部12bと連結部12cの相互接続部近傍の内側ないし連結部12c内に設けられる点で相違し、その他の点で一致する。本実施の形態も、左右方向の重心位置に関して実施の形態1と同様の効果を奏することができる。また、本実施の形態では、リアクトルL2をハンドルハウジング12の前端部に設けているため、リアクトルL2が無い場合と比較して携帯用切断機1の重心位置が前方寄りとなり、ベース30の前端を被削材の上面に置いてからの切り始め位置合わせがやりやすいと共に、高出力の場合の作業性が良い。 (Embodiment 5) FIG. 11 is a side sectional view of a main body 10 of a portable cutting machine according to Embodiment 5 of the present invention. The portable cutting machine of this embodiment is different from that of the fourth embodiment in that the position of the reactor L2 in the front-rear direction is changed, specifically, the reactor L2 is connected to the handle portion 12b of the handle housing 12 and the connecting portion. 12c is different in that it is provided in the vicinity of the interconnecting part 12c or in the connecting part 12c, and is the same in other points. This embodiment can also achieve the same effects as those of the first embodiment with respect to the center of gravity position in the left-right direction. In the present embodiment, since the reactor L2 is provided at the front end of the handle housing 12, the center of gravity of the portable cutting machine 1 is closer to the front than in the case where there is no reactor L2, and the front end of the base 30 is It is easy to align the start of cutting after placing on the upper surface of the work material, and the workability in the case of high output is good.
以上、実施の形態を例に本発明を説明したが、実施の形態の各構成要素や各処理プロセスには請求項に記載の範囲で種々の変形が可能であることは当業者に理解されるところである。以下、変形例について触れる。 The present invention has been described above by taking the embodiment as an example. However, it is understood by those skilled in the art that various modifications can be made to each component and each processing process of the embodiment within the scope of the claims. By the way. Hereinafter, modifications will be described.
平滑用の電解コンデンサは、2つに限定されず、1つであっても3つ以上であってもよい。電解コンデンサC2、C3及びリアクトルL2は、接点スイッチ5aのインバータ回路43側(出力側)に設けられてもよい。 The number of smoothing electrolytic capacitors is not limited to two, and may be one or three or more. Electrolytic capacitors C2, C3 and reactor L2 may be provided on the inverter circuit 43 side (output side) of contact switch 5a.
1…携帯用切断機(電動工具)、5…トリガ部、7…電源コード、8…減速機構、10…本体、11…モータハウジング、12…ハンドルハウジング、12a…基部、12b…ハンドル部、12c…連結部、13…ギヤカバー、15…保護カバー、16…鋸刃(回転具)、17コンデンサ収容部、18…リアクトル収容部、19…制御回路収容部、20…傾動支持機構、25…揺動支持機構(切込深さ調整機構)、30…ベース、42…ダイオードブリッジ、43…インバータ回路、50…制御部(コントローラ)、51…交流電源、52…フィルタ回路、53…IPD回路、54…レギュレータ、60…電力線、Rs…検出抵抗 DESCRIPTION OF SYMBOLS 1 ... Portable cutting machine (electric tool), 5 ... Trigger part, 7 ... Power cord, 8 ... Deceleration mechanism, 10 ... Main body, 11 ... Motor housing, 12 ... Handle housing, 12a ... Base, 12b ... Handle part, 12c DESCRIPTION OF SYMBOLS ... Connection part, 13 ... Gear cover, 15 ... Protection cover, 16 ... Saw blade (rotating tool), 17 Capacitor accommodating part, 18 ... Reactor accommodating part, 19 ... Control circuit accommodating part, 20 ... Tilt support mechanism, 25 ... Swing Support mechanism (cut depth adjusting mechanism), 30 ... base, 42 ... diode bridge, 43 ... inverter circuit, 50 ... control unit (controller), 51 ... AC power supply, 52 ... filter circuit, 53 ... IPD circuit, 54 ... Regulator, 60 ... Power line, Rs ... Detection resistor

Claims (15)

  1. ブラシレスモータと、前記ブラシレスモータを収容するハウジングと、前記ブラシレスモータによって回転される回転具と、前記ハウジングに接続されるハンドルと、交流を直流に変換して前記ブラシレスモータに供給する整流回路と、前記整流回路の出力電流を平滑するコンデンサと、前記ブラシレスモータの電流経路に設けられたリアクトルと、を有し、前記ブラシレスモータ及び前記回転具は、前記ハンドルの中心軸を通り且つ本電動工具の作業方向と平行な仮想平面を挟んで互いに反対側に位置し、前記リアクトルは、前記仮想平面に対して前記回転具の反対側において前記ハウジングに収容される、携帯用電動工具。 A brushless motor, a housing that houses the brushless motor, a rotating tool that is rotated by the brushless motor, a handle connected to the housing, a rectifier circuit that converts alternating current into direct current and supplies the brushless motor, A capacitor for smoothing the output current of the rectifier circuit; and a reactor provided in a current path of the brushless motor, wherein the brushless motor and the rotating tool pass through the central axis of the handle and the power tool. A portable power tool that is positioned on opposite sides of a virtual plane parallel to a working direction, and wherein the reactor is housed in the housing on the opposite side of the rotating tool with respect to the virtual plane.
  2. 前記ブラシレスモータの回転を減速して前記回転具に伝達する減速機構を有し、前記減速機構は、前記仮想平面に対して前記リアクトルの反対側に設けられる、請求項1に記載の携帯用電動工具。 2. The portable electric motor according to claim 1, further comprising a reduction mechanism that reduces the rotation of the brushless motor and transmits the reduced rotation to the rotating tool, and the reduction mechanism is provided on the opposite side of the reactor with respect to the virtual plane. tool.
  3. 前記ブラシレスモータに駆動電流を供給する駆動回路と、前記駆動回路を制御するコントローラと、を有し、前記ハンドルの一方の端部の近傍から、交流電源に接続可能な電源コードが延び、前記コントローラ、前記コンデンサ、及び前記リアクトルが、前記仮想平面に対して前記ブラシレスモータと同じ側かつ前記ブラシレスモータの周囲に設けられる、請求項1又は2に記載の携帯用電動工具。 A power supply cord that can be connected to an AC power supply extends from the vicinity of one end of the handle, and includes a drive circuit that supplies a drive current to the brushless motor and a controller that controls the drive circuit. The portable electric tool according to claim 1, wherein the capacitor and the reactor are provided on the same side as the brushless motor with respect to the virtual plane and around the brushless motor.
  4. 前記コンデンサ及び前記リアクトルが、前記作業方向において前記ブラシレスモータを挟んで前記電源コードの延出元の反対側に位置し、前記コントローラが、前記作業方向において前記ブラシレスモータの前記延出元側に位置する、請求項3に記載の携帯用電動工具。 The capacitor and the reactor are located on the opposite side of the extension source of the power cord across the brushless motor in the working direction, and the controller is located on the extension source side of the brushless motor in the working direction. The portable power tool according to claim 3.
  5. 前記コンデンサ及び前記リアクトルは、前記作業方向において前記ハンドルの存在範囲外に位置し、前記コントローラは、前記作業方向において前記ハンドルの存在範囲内に位置し又は延在する、請求項4に記載の携帯用電動工具。 5. The mobile phone according to claim 4, wherein the capacitor and the reactor are located outside a range where the handle exists in the working direction, and the controller is located or extends within the range where the handle exists in the working direction. Power tools.
  6. 前記ブラシレスモータの電流経路に設けられた、前記電流経路の導通、遮断を切り替えるスイッチを有し、前記スイッチが前記ハンドル内に設けられ、前記リアクトルは、前記スイッチよりも先方に配置される、請求項4又は5に記載の携帯用電動工具。 A switch provided on a current path of the brushless motor for switching between conduction and interruption of the current path, the switch is provided in the handle, and the reactor is disposed ahead of the switch. Item 6. The portable power tool according to Item 4 or 5.
  7. 前記コンデンサが、前記作業方向において前記ブラシレスモータを挟んで前記電源コードの延出元の反対側に位置し、前記コントローラ及び前記リアクトルが、前記作業方向において前記ブラシレスモータの前記延出元側に位置する、請求項3に記載の携帯用電動工具。 The capacitor is located on the opposite side of the extension source of the power cord across the brushless motor in the working direction, and the controller and the reactor are located on the extension source side of the brushless motor in the working direction. The portable power tool according to claim 3.
  8. 前記コンデンサは、前記作業方向において前記ハンドルの存在範囲外に位置し、前記コントローラ及び前記リアクトルは、前記作業方向において前記ハンドルの存在範囲内に位置し又は延在する、請求項7に記載の携帯用電動工具。 The portable device according to claim 7, wherein the capacitor is located outside the range of presence of the handle in the work direction, and the controller and the reactor are located or extend within the range of presence of the handle in the work direction. Power tools.
  9. 前記ブラシレスモータの電流経路に設けられた、前記電流経路の導通、遮断を切り替えるスイッチを有し、前記スイッチが前記ハンドル内に設けられ、前記リアクトルは、前記スイッチよりも後方に配置される、請求項7又は8に記載の携帯用電動工具。 A switch provided on a current path of the brushless motor for switching between conduction and interruption of the current path, the switch is provided in the handle, and the reactor is disposed behind the switch. Item 9. The portable power tool according to Item 7 or 8.
  10. ブラシレスモータと、前記ブラシレスモータを収容するモータ収容部及びハンドル部を有するハウジングと、交流を直流に変換して前記ブラシレスモータに供給する整流回路と、前記整流回路の出力電流を平滑するコンデンサと、前記ブラシレスモータの電流経路に設けられたリアクトルと、を有し、前記リアクトルは、前記ハンドル部の中心軸を通り且つ本電動工具の作業方向と平行な仮想平面が横切る位置に配置される、携帯用電動工具。 A brushless motor, a housing having a motor housing portion and a handle portion for housing the brushless motor, a rectifier circuit for converting alternating current into direct current and supplying the brushless motor, a capacitor for smoothing the output current of the rectifier circuit, A reactor provided in a current path of the brushless motor, and the reactor is disposed at a position passing through a virtual plane passing through the central axis of the handle portion and parallel to the working direction of the power tool. Power tools.
  11. 前記リアクトルは前記ハンドル部内に設けられる、請求項10に記載の携帯用電動工具。 The portable electric tool according to claim 10, wherein the reactor is provided in the handle portion.
  12. 前記ハンドル部の一方の端部の近傍から、交流電源に接続可能な電源コードが延びる、請求項10又は11に記載の携帯用電動工具。 The portable power tool according to claim 10 or 11, wherein a power cord that can be connected to an AC power source extends from the vicinity of one end of the handle portion.
  13. 前記ブラシレスモータの電流経路に設けられた、前記電流経路の導通、遮断を切り替えるスイッチを有し、前記スイッチが前記ハンドル部内に設けられ、前記リアクトルは、前記スイッチと前記電源コードの延出元との間に設けられる、請求項12に記載の携帯用電動工具。 A switch provided on a current path of the brushless motor for switching between conduction and interruption of the current path; the switch is provided in the handle portion; and the reactor includes an extension source of the switch and the power cord. The portable power tool according to claim 12, which is provided between the two.
  14. 前記ブラシレスモータの電流経路に設けられた、前記電流経路の導通、遮断を切り替えるスイッチを有し、前記スイッチは、前記ハンドル部内かつ前記リアクトルと前記電源コードの延出元との間に設けられる、請求項12に記載の携帯用電動工具。 A switch provided in a current path of the brushless motor, for switching between conduction and interruption of the current path, and the switch is provided in the handle portion and between the reactor and an extension source of the power cord; The portable power tool according to claim 12.
  15. 本電動工具の重心が、前記仮想平面上に存在する、請求項10から14のいずれか一項に記載の携帯用電動工具。 The portable power tool according to any one of claims 10 to 14, wherein a center of gravity of the power tool exists on the virtual plane.
PCT/JP2018/002447 2017-03-07 2018-01-26 Portable electric tool WO2018163643A1 (en)

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JP2020116694A (en) * 2019-01-24 2020-08-06 株式会社マキタ Portable cutting machine

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