WO2018161787A1 - 外观不良修复设备及修复方法 - Google Patents

外观不良修复设备及修复方法 Download PDF

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Publication number
WO2018161787A1
WO2018161787A1 PCT/CN2018/076250 CN2018076250W WO2018161787A1 WO 2018161787 A1 WO2018161787 A1 WO 2018161787A1 CN 2018076250 W CN2018076250 W CN 2018076250W WO 2018161787 A1 WO2018161787 A1 WO 2018161787A1
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WIPO (PCT)
Prior art keywords
repairing
repaired
repair
moving
drive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2018/076250
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English (en)
French (fr)
Inventor
陈广飞
宁可涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BOE Technology Group Co Ltd
Hefei Xinsheng Optoelectronics Technology Co Ltd
Original Assignee
BOE Technology Group Co Ltd
Hefei Xinsheng Optoelectronics Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BOE Technology Group Co Ltd, Hefei Xinsheng Optoelectronics Technology Co Ltd filed Critical BOE Technology Group Co Ltd
Priority to US16/331,774 priority Critical patent/US11407077B2/en
Publication of WO2018161787A1 publication Critical patent/WO2018161787A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/22Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
    • B24B7/24Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
    • B24B7/241Methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/04Lapping machines or devices; Accessories designed for working plane surfaces
    • B24B37/07Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool
    • B24B37/10Lapping machines or devices; Accessories designed for working plane surfaces characterised by the movement of the work or lapping tool for single side lapping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/27Work carriers
    • B24B37/30Work carriers for single side lapping of plane surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/34Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/22Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
    • B24B7/24Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
    • B24B7/242Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass for plate glass

Definitions

  • the present disclosure relates to the field of display technologies, and in particular, to a poor appearance repairing apparatus and a repairing method.
  • the glass surface is frequently in contact with the support or transmission mechanism of the rollers, machines and the like of the equipment.
  • the surface of the roller and the surface of the machine such as dirt, surface defects, glass debris generated during the production process, chemical liquid residue of the process equipment, etc.
  • these uncontrollable factors can easily lead to the formation of roller marks and residues on the glass surface. Dirty, scratched, etc.
  • the appearance of the glass surface is poor. Poor print marks, residuals, dirt, scratches, etc. on the surface of the glass may result in poor perception, affect product rating, reduce product yield, and cause huge economic losses.
  • the glass is in contact with a large number of equipment mechanisms, and the appearance of the glass surface is difficult to completely avoid.
  • a conventional cleaning method such as wiping with a dust-free cloth dipped in alcohol and holding a hand gun can be used.
  • the traditional repair method requires a large number of personnel to manually wipe and repair the glass with poor appearance, which takes a long time and labor cost.
  • the cleaning and repair methods are difficult to standardize, which seriously affects the repair yield and repair success rate, and cannot adapt to large-scale automated production. need.
  • the present disclosure provides a poor appearance repair system for improving repair yield and repair success rate, and is capable of adapting to large-scale automated production.
  • the present disclosure provides an apparatus for repairing a poor appearance, comprising: a mobile platform and at least one repair mechanism located above the mobile platform;
  • Each of the repair mechanisms includes at least one sub-repair mechanism, each of the sub-repair mechanisms including a first moving portion, a second moving portion, and a repair portion;
  • the moving platform is configured to support the device to be repaired and move in a first direction to drive the device to be repaired to move in the first direction;
  • the first moving portion is configured to move in a second direction to move the repairing portion in the second direction, and the second direction intersects the first direction perpendicularly;
  • the second moving portion is configured to move in a third direction to drive the repairing portion to move in the third direction, the third direction being perpendicular to a plane in which the first direction and the second direction are located;
  • the repairing portion is for repairing the device to be repaired.
  • the number of the repair mechanisms is plural, and the repair mechanisms are arranged in parallel.
  • each of the repair mechanisms includes a plurality of repair subunits.
  • the mobile platform includes a support member and a first driving component
  • the support member is configured to support the device to be repaired
  • the first driving component is configured to drive the support component to move in the first direction to drive the device to be repaired to move in the first direction.
  • the first moving portion includes a base and a second driving component, the second moving portion is disposed on the base, and the repairing portion is coupled to the second moving portion;
  • the second driving part is configured to drive the base in the second direction to drive the second moving part to move in the second direction, and the second moving part moves in the second direction to drive the repairing part Moving in the second direction.
  • the second moving portion includes a cylinder, a slider and a slide rail, the cylinder and the slide rail are disposed on the base, the slider is disposed on the slide rail, and the repair Connected to the slider;
  • the cylinder is configured to drive the slider to slide along the third direction on the slide rail, and the slider slides along the third direction on the slide rail to drive the repairing portion to move along the third direction .
  • each of the repairing mechanisms further includes a third driving component and a long magnet connected to the third driving component, the repairing portion including a movable magnet, a transmission shaft and an grinding component, and the movable magnet passes The transmission shaft is coupled to the second moving portion, the grinding member is coupled to the movable magnet through the transmission shaft, and the long magnet is located vertically below the second moving portion;
  • the third driving component is configured to drive the long magnet rotation
  • the movable magnet is configured to move in the third direction to a position where the long magnet is located and intersect with the long magnet;
  • the drive shaft is configured to rotate under the interaction of the movable magnet and the long magnet;
  • the grinding member is configured to rotate under the driving of the drive shaft to repair the device to be repaired.
  • the abrasive member has a spherical shape.
  • each of the sub-repair mechanisms further includes a lubrication portion, the lubrication portion is located above the mobile platform;
  • the lubricating portion is configured to spray the polishing liquid to the portion where the grinding member and the grinding member on the device to be repaired are repaired when the repairing portion repairs the device to be repaired.
  • each of the sub-repair mechanisms further includes a cleaning portion, the cleaning portion is located above the mobile platform;
  • the cleaning portion is configured to spray a cleaning liquid to a portion repaired by the grinding member on the device to be repaired after the repairing portion repairs the device to be repaired.
  • the present disclosure further provides a repair method according to the above device, comprising the following steps:
  • the second moving portion of the sub-repairing mechanism is operated to move the repairing portion in the third direction such that the movable magnet of the repairing portion moves to a position where the long magnet is located and intersects with the long magnet.
  • the repair method further includes:
  • the polishing liquid is sprayed onto the portion where the grinding member and the grinding member on the device to be repaired are repaired.
  • the repair method further includes:
  • the cleaning liquid is sprayed onto the portion repaired by the grinding member on the device to be repaired.
  • FIG. 1 is a schematic structural diagram of a poor appearance repairing device according to an embodiment of the present disclosure
  • FIG. 2 is a top plan view of the poor appearance repairing device of FIG. 1.
  • the poor appearance repairing device comprises: a mobile platform 110 and at least one repairing mechanism 111 located above the mobile platform 110, each repairing mechanism 111 comprising a plurality of sub-repairing mechanisms 112, each sub-repairing mechanism 112 comprising The first moving portion 4, the second moving portion 5, and the repairing portion 6.
  • the moving platform 110 is configured to support the device 3 to be repaired and moved in the first direction to drive the device to be repaired 3 to move in the first direction; the first moving portion 4 is configured to move in the second direction to drive the repairing portion 6 in the second direction Moving, the second direction is perpendicular to the first direction; the second moving portion 5 is configured to move in the third direction to drive the repairing portion 6 to move in the third direction, the third direction being perpendicular to the plane of the first direction and the second direction; The repairing portion 6 is for repairing the device 3 to be repaired.
  • the first direction is the Y direction
  • the second direction is the X direction
  • the third direction is the Z direction.
  • the X direction is the lateral direction
  • the Z direction is the vertical direction
  • the Y direction is the direction perpendicular to the paper surface
  • the X direction is the lateral direction
  • the Y direction is the longitudinal direction.
  • the device to be repaired 3 may be a substrate, for example, the substrate may be a glass substrate.
  • the number of the repairing mechanisms 111 is plural, and the repairing mechanisms 111 are arranged in parallel, and each of the repairing mechanisms 111 can operate independently.
  • Each repair mechanism 111 includes a plurality of sub-repair mechanisms 112. In Fig. 2, two repair mechanisms 111 and each repair mechanism have four sub-repair mechanisms 112 as an example for description.
  • the mobile platform 110 includes a support member 1 and a first drive member 2.
  • the support member 1 is for supporting the device 3 to be repaired; the first drive member 2 is for driving the support member 1 to move in the first direction to drive the device 3 to be repaired to move in the first direction.
  • the support member 1 includes a base 11 and at least one support unit 12 located above the base 11, wherein the support unit 12 is fixed on the base 11, and the support unit 12 is used to support the device 3 to be repaired, and the device to be repaired 3 is It is fixed on the support unit 12.
  • the number of the support units 12 is plural, and the six support units 12 are exemplified in FIG. 1 as an example.
  • the first driving member 2 includes a motor 21, a coupling 22, and a lead screw 23, the motor 21 and the coupling 22 are connected, and the coupling 22 is connected to the support member 1 through the lead screw 23, specifically, the lead screw 23 One end is connected to the coupling 22, and the other end of the lead screw 23 is connected to the support member 1.
  • the coupling 22 is connected to the base 11 via a lead screw 23. Specifically, one end of the lead screw 23 is connected to the coupling 22, and the other end of the lead screw 23 is connected to the base 11.
  • the first moving unit 4 includes a base 41 and a second driving member 42.
  • the second moving unit 5 is disposed on the base 41, and the repairing portion 6 is coupled to the second moving unit 5.
  • the second driving part 42 is configured to drive the base 41 in the second direction to drive the second moving part 5 to move in the second direction (such as the X direction in FIG. 1), and the second moving part 5 moves in the second direction to drive the repair The portion 6 moves in the second direction.
  • the second moving part 5 includes a cylinder 51, a slider 52 and a slide rail 53, the cylinder 51 and the slide rail 53 are disposed on the base 41, and the slider 52 is disposed on the slide rail 53, the repairing portion 6 and the slide Block 52 is connected.
  • the air cylinder 51 is used to drive the slider 52 to slide in the third direction on the slide rail 53, and the slider 52 slides on the slide rail 53 in the third direction to drive the repairing portion 6 to move in the third direction.
  • the second moving portion 5 may include a motor, a coupling, and a lead screw, and the motor and the coupling are connected, and the coupling is connected by the lead screw and the grinding member. Specifically, one end of the lead screw is coupled to the coupling, and the other end of the lead screw is coupled to the grinding member.
  • the motor rotates and is moved in the third direction by the coupling and the lead screw driving repair portion 6.
  • the screw drive has high precision and is convenient for adjusting the moving distance of the repairing portion 6 in the third direction.
  • the second driving member 42 includes a motor 421, a coupling 422, and a lead screw 423.
  • the motor 421 is coupled to the coupling 422, and the coupling 422 is coupled to the base 41 via the lead screw 423.
  • one end of the lead screw 423 is connected to the coupling 422, and the other end of the lead screw 423 is connected to the base 41.
  • each repair mechanism 111 includes a third drive member 7 and a long magnet 8 connected to the third drive member 7.
  • the repair portion 6 includes a movable magnet 61, a drive shaft 62, and an abrasive member 63, and the movable magnet 61
  • the grinding member 63 is connected to the second moving portion 5, and the grinding member 63 is coupled to the movable magnet 61 via the transmission shaft 62.
  • the long magnet 8 is located below the second moving portion 5.
  • the third driving member 7 is for driving the rotation of the long magnet 8; the movable magnet 61 can be moved in the third direction to the position where the long magnet 8 is located and intersecting with the long magnet 8; the transmission shaft 62 can be in the movable magnet 61 and the long magnet Rotating under the interaction of 8; the grinding member 63 can be rotated together with the drive shaft 62 to repair the device 3 to be repaired. Specifically, when the moving movable magnet 61 to the long magnet 8 and the movable magnet 61 are in an intersecting state, a magnetic force is generated between the long magnet 8 and the movable magnet 61, and the movable magnet 61 acts on the magnetic force when the long magnet 8 rotates.
  • the rotation also occurs under the rotation, thereby causing the drive shaft 62 to rotate.
  • the long magnet 8 and the movable magnet 61 are changed from the intersecting state to the disengaged state, that is, when the long magnet 8 and the movable magnet 61 do not intersect, the magnetic force between the long magnet 8 and the movable magnet 61 disappears, and the movable magnet 61 does not. Will turn again.
  • the shape of the grinding member 63 is spherical. In practical applications, the shape of the grinding member 63 may also adopt other shapes, which are not enumerated here.
  • the third driving member 7 includes a motor 71, a coupling 72, and a lead screw 73, and the motor 71 is coupled to the coupling 72, and the coupling 72 is coupled to the long magnet 8 through the lead screw 73.
  • the lead screw 73 is coupled to the coupling 72, and the other end of the lead screw 73 is connected to the long magnet 8.
  • each repair subunit 112 further includes a lubrication portion 9 that is located above the mobile platform 110.
  • the lubricating portion 9 is for spraying the polishing liquid to the portion where the grinding member 63 and the grinding member 63 on the device to be repaired 3 are repaired when the repairing portion 6 repairs the device 3 to be repaired.
  • the lubricating portion 9 includes a polishing liquid solenoid valve 91, a polishing liquid hose 92, and a polishing liquid nozzle 93.
  • One end of the polishing liquid hose 92 is connected to the polishing liquid solenoid valve 91, and the other end of the polishing liquid hose 92 and the polishing liquid The nozzles 93 are connected.
  • each repair subunit 112 further includes a cleaning unit 10, and the cleaning unit 10 is located above the mobile platform 110.
  • the cleaning unit 10 is for spraying the cleaning liquid to the portion repaired by the grinding member 63 on the device to be repaired 3 after the repairing portion 6 repairs the device 3 to be repaired.
  • the cleaning unit 10 includes a high pressure water solenoid valve 101, a high pressure water hose 102, and a high pressure water nozzle 103.
  • One end of the high pressure water hose 102 is connected to the high pressure water solenoid valve 101, and the other end of the high pressure water hose 102 and high pressure water are provided.
  • the shower head 103 is connected.
  • the operator manually inputs the bad coordinate value on the human-machine interface, and then sends the poor-form coordinate value to the control system of the poor-looking repair device (not shown), or computer integration.
  • the system Computer Integrated Manu-facturing, CIM for short
  • CIM Computer Integrated Manu-facturing
  • the motor 421 of the second driving member 42 is activated, and the frame 422 and the lead screw 423 are driven to move the frame 41 in the second direction to the upper position of the defective position of the device to be repaired 3, so as to drive the repairing portion 6 to move to the device to be repaired.
  • the appearance of 3 is bad above the position.
  • the polishing member 63 in the repairing portion 6 is located above the poor appearance position of the device 3 to be repaired, that is, the polishing member 63 in the repairing portion 6 and the appearance defective position of the device 3 to be repaired are opposed to each other.
  • the motor 71 of the third drive member 7 is activated, and the long magnet 8 is driven to rotate by the coupling 72 and the lead screw 73.
  • the cylinder 51 of the second moving portion 5 is powered to drive the slider 52 to slide downward (in the third direction) on the slide rail 53 to drive the repair portion 6 to move downward, so that the grinding member 63 of the repair portion 6 is to be repaired.
  • the appearance of the device 3 is in poor contact with the position, and the movable magnet 61 of the repairing portion 6 is moved to the position where the long magnet 8 is located and intersects with the long magnet 8, in which state the drive shaft 62 can be in the movable magnet 61 and
  • the long magnet 8 rotates under the interaction of the magnet 8; the grinding member 63 is used to rotate at a high speed under the driving of the drive shaft 62, thereby starting to repair the poor appearance of the device 3 to be repaired.
  • the grinding member 63 can remove the surface material of the defective position of the device to be repaired 3, thereby achieving the purpose of repairing the poor appearance of the device 3 to be repaired.
  • the polishing liquid solenoid valve 91 is opened, and the polishing liquid reaches the polishing liquid nozzle 93 via the polishing liquid hose 92, and the polishing liquid nozzle 93 is directed to the polishing member 63 and the device to be repaired.
  • the portion (the poor appearance position) repaired by the polishing member 63 on 3 sprays the polishing liquid, thereby achieving lubrication of the device 3 to be repaired and the polishing member 63 during the repair process, thereby reducing the occurrence of secondary defects.
  • the cylinder 51 of the second moving portion 5 supplies power to drive the slider 52 to slide upward on the slide rail 53 to drive the repairing portion 6 to move upward, so that the repairing portion 6
  • the grinding member 63 is away from the device 3 to be repaired; at the same time, the movable magnet 61 of the repairing portion 6 is away from the long magnet 8, and the state between the movable magnet 61 and the long magnet 8 is changed from the intersecting state to the disengaged state, so that the drive shaft 62 and the grinding
  • the member 63 loses power and stops rotating.
  • the slurry solenoid valve 91 is closed so that the slurry nozzle 93 stops spraying the slurry.
  • the high-pressure water solenoid valve 101 is opened, and the cleaning liquid reaches the high-pressure water jet head 103 via the high-pressure water hose 102, and the cleaning liquid is sprayed by the high-pressure water jet head 103 to the portion (defective appearance position) repaired by the grinding member 63 on the device 3 to be repaired.
  • the cleaning liquid is high pressure clean water, thereby realizing the portion where the cleaning and polishing member 63 is repaired.
  • the device for repairing poor appearance includes a mobile platform and at least one repair mechanism located above the mobile platform, each of the repair mechanisms including at least one sub-repair mechanism, each sub-repair mechanism including a first moving portion and a second
  • the moving part and the repairing part adopt the device for repairing the poor appearance of the present embodiment without manual repairing the appearance defect, and the automatic repair can be realized, the repair process is standardized, the repair time and the repair cost are reduced, and the repair yield and the repair success rate are improved, thereby Adapted to the needs of large-scale automated production.
  • the present disclosure can easily and quickly realize the movement of the grinding member, the movement in the lateral direction or the vertical direction, and the like, and is suitable for the repair of the surface of the surface having the roller impression, residue, dirt, scratch and waiting for the surface of the repairing device.
  • the present disclosure is fully automated, and the operation is simple and convenient.
  • Each product only needs to input the poor appearance coordinate value on the device man-machine interface or receive the poor appearance coordinate value from the CIM, and the repairing portion can automatically move to the appearance of the device to be repaired. The specific location, and then achieve automatic repair.
  • the lubricating portion can automatically turn on or off the polishing liquid for a certain time according to the moving position of the repairing portion, and the cleaning portion can automatically turn on or off the cleaning liquid for a certain time according to the moving position of the repairing portion.
  • the present disclosure includes at least one repair mechanism, each of which can include a plurality of repair sub-units, so that repairs can be simultaneously performed for a plurality of poor appearances, thereby greatly improving repair efficiency.
  • the disclosure does not require the operator to manually adjust the position of the repairing portion, and does not need to manually add the grinding liquid and the cleaning liquid, thereby greatly shortening the poor repair time of the appearance and the wiping time of the device to be repaired after the repair, thereby improving the equipment utilization rate. , reducing the amount of labor for the operator.
  • the appearance of the present disclosure has a good appearance repairing effect, low maintenance cost, and good application prospect.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)

Abstract

一种修复外观不良的设备以及修复方法,设备包括:移动平台(110)和位于移动平台(110)上方的至少一个修复机构(111),每个修复机构(111)包括至少一个子修复机构(112),每个子修复机构(112)包括第一移动部(4)、第二移动部(5)和修复部(6);移动平台(110)用于支撑待修复装置(3),并沿第一方向移动以带动待修复装置(3)沿第一方向移动;第一移动部(4)用于沿第二方向移动以带动修复部(6)沿第二方向移动,第二方向与第一方向垂直相交;第二移动部(5)用于沿第三方向移动以带动修复部(6)沿第三方向移动,第三方向垂直于第一方向和第二方向所在平面;修复部(6)用于修复待修复装置(3)。该设备提高了修复产量和修复成功率,从而适应了大规模自动化生产的需要。

Description

外观不良修复设备及修复方法 技术领域
本公开涉及显示技术领域,特别涉及一种外观不良修复设备以及修复方法。
背景技术
面板、触摸屏、盖板玻璃、钢化玻璃等行业的生产过程中,玻璃表面频繁与设备的滚轮、机台等支撑或传动机构接触。设备长期使用后滚轮和机台表面形成的脏污、表面缺陷、生产过程中产生的玻璃碎屑,工艺设备的化学药液残留等,这些不可控因素极易导致玻璃表面形成滚轮印痕、残留、脏污、划伤等玻璃表面外观不良。玻璃表面的滚轮印痕、残留、脏污、划伤等等外观不良会导致观感不佳,影响产品等级评定,降低产品良率,造成巨大经济损失。面板、触摸屏、盖板玻璃、钢化玻璃等行业生产过程中,玻璃与大量设备机构接触,玻璃表面外观不良难以完全避免。
现有技术中,可使用蘸有酒精的无尘布擦拭、手持研磨枪等传统修复方法。传统修复方法需要大量人员手动逐片擦拭、研磨修复有外观不良的玻璃,耗时长,人力耗费巨大,人员擦拭、修复手法难以标准化,严重影响修复产量和修复成功率,不能适应大规模自动化生产的需要。
公开内容
本公开提供一种外观不良修复系统,用于提高修复产量和修复成功率,能够适应大规模自动化生产的需要。
为实现上述目的,本公开提供了一种设备,用于修复外观不良,包括:移动平台和位于所述移动平台上方的至少一个修复机构;其中
每个所述修复机构包括至少一个子修复机构,每个所述子修复机构包括第一移动部、第二移动部和修复部;
所述移动平台用于支撑待修复装置,并沿第一方向移动以带动所述待修复装置沿所述第一方向移动;
所述第一移动部用于沿第二方向移动以带动所述修复部沿所述第二方向移动,所述第二方向与所述第一方向垂直相交;
所述第二移动部用于沿第三方向移动以带动所述修复部沿所述第三方向移动,所述第三方向垂直于所述第一方向和所述第二方向所在平面;以及
所述修复部用于修复所述待修复装置。
可选地,所述修复机构的数量为多个,所述修复机构之间平行设置。
可选地,每个所述修复机构包括多个修复子单元。
可选地,所述移动平台包括支撑部件和第一驱动部件;
所述支撑部件用于支撑所述待修复装置;
所述第一驱动部件用于驱动所述支撑部件沿所述第一方向移动以带动所述待修复装置沿所述第一方向移动。
可选地,所述第一移动部包括机座和第二驱动部件,所述第二移动部设置于所述机座上,所述修复部与所述第二移动部连接;以及
所述第二驱动部件用于沿所述第二方向驱动机座以带动第二移动部沿所述第二方向移动,所述第二移动部沿所述第二方向移动以带动所述修复部沿所述第二方向移动。
可选地,所述第二移动部包括气缸、滑块和滑轨,所述气缸和所述滑轨设置于所述机座上,所述滑块设置于所述滑轨上,所述修复部和所述滑块连接;以及
所述气缸用于驱动所述滑块在滑轨上沿所述第三方向滑动,所述滑块在滑轨上沿所述第三方向滑动以带动所述修复部沿所述第三方向移动。
可选地,每个所述修复机构还包括第三驱动部件和与所述第三驱动部件连接的长磁石,所述修复部包括可动磁石、传动轴和研磨部件,所述可动磁石通过所述传动轴和所述第二移动部连接,所述研磨部件通过所述传动轴和所述可动磁石连接,所述长磁石位于所述第二移动部的竖向下方;
所述第三驱动部件用于驱动所述长磁石转动;
所述可动磁石用于沿所述第三方向移动至所述长磁石所在位置并与所述长磁石呈相交状态;
所述传动轴用于在可动磁石和所述长磁石的相互作用下转动;
所述研磨部件用于在所述传动轴的带动下转动,以对所述待修复装置进行修复。
可选地,所述研磨部件的形状为球状。
可选地,每个所述子修复机构还包括润滑部,所述润滑部位于移动平台的上方;
所述润滑部用于在所述修复部修复所述待修复装置时向所述研磨部件和待修复装置上的研磨部件所修复的部位喷洒研磨液。
可选地,每个所述子修复机构还包括清洗部,所述清洗部位于移动平台的上方;
所述清洗部用于在所述修复部修复所述待修复装置之后向待修复装置上的研磨部件所修复的部位喷洒清洗液。
本公开进一步提供一种根据上述设备的修复方法,包括以下步骤:
将外观不良坐标数值发送至控制系统,确定执行修复操作的修复机构的子修复机构,
启动移动平台的第一驱动部件,在第一方向上移动待修复装置,
启动所确定的子修复机构的第一移动部的第二驱动部件,在第二方向上移动所确定的子修复机构的修复部,使得所述修复部的研磨部件与所述待修复装置的外观不良位置彼此相对,
启动修复机构的第三驱动部件,以及
操作所述子修复机构的第二移动部,使所述修复部沿第三方向移动,使得所述修复部的可动磁石移动至长磁石所在位置并与所述长磁石呈相交状态。
可选地,修复方法进一步包括:
在所述修复部修复所述待修复装置时,向所述研磨部件和待修复装置上的研磨部件所修复的部位喷洒研磨液。
可选地,修复方法进一步包括:
在所述修复部修复所述待修复装置之后,向待修复装置上的研磨部件所修复的部位喷洒清洗液。
附图说明
图1为本公开一实施方式所提供的一种外观不良修复设备的结构示意图;
图2为图1中外观不良修复设备的俯视图。
具体实施方式
为使本领域的技术人员更好地理解本公开的技术方案,下面结合附图对本公开提供的外观不良修复设备进行详细描述。
图1为本公开一实施方式所提供的一种外观不良修复设备的结构示意图,图2为图1中外观不良修复设备的俯视图。如图1和图2所示,该外观不良修复设备包括:移动平台110和位于移动平台110上方的至少一个修复机构111,每个修复机构111包括多个子修复机构112,每个子修复机构112包括第一移动部4、第二移动部5和修复部6。移动平台110用于支撑待修复装置3,并沿第一方向移动以带动待修复装置3沿第一方向移动;第一移动部4用于沿第二方向移动以带动修复部6沿第二方向移动,第二方向与第一方向垂直相交;第二移动部5用于沿第三方向移动以带动修复部6沿第三方向移动,第三方向垂直于第一方向和第二方向所在平面;修复部6用于修复待修复装置3。
本实施方式中,优选地,第一方向为Y方向,第二方向为X方向,第三方向为Z方向。其中,如图1所示,X方向为横向方向,Z方向为竖直方向,Y方向为垂直于纸面的方向;如图2所示,X方向横向方向,Y方向为纵向方向。
本实施方式中,待修复装置3可以为基板,例如该基板可以为玻璃基板。
如图2所示,本实施方式中,修复机构111的数量为多个,修复机构111之间平行设置,每个修复机构111可独立运行。每个修复机构111包括多个子修复机构112。图2中以两个修复机构111以及每个修复机构具有四个子修复机构112为例进行描述。
本实施方式中,移动平台110包括支撑部件1和第一驱动部件2。支撑部件1用于支撑待修复装置3;第一驱动部件2用于驱动支撑部件1沿 第一方向移动以带动待修复装置3沿第一方向移动。具体地,支撑部件1包括底座11和位于底座11之上的至少一个支撑单元12,其中,支撑单元12固定于底座11之上,支撑单元12用于支撑待修复装置3,待修复装置3被固定于支撑单元12之上。优选地,支撑单元12的数量为多个,图1中以六个支撑单元12为例进行描述。具体地,第一驱动部件2包括马达21、联轴器22和丝杠23,马达21和联轴器22连接,联轴器22通过丝杠23和支撑部件1连接,具体地,丝杠23的一端和联轴器22连接,丝杠23的另一端和支撑部件1连接。其中,联轴器22通过丝杠23和底座11连接,具体地,丝杠23的一端和联轴器22连接,丝杠23的另一端和底座11连接。
本实施方式中,第一移动部4包括机座41和第二驱动部件42,第二移动部5设置于机座41上,修复部6与所述第二移动部5连接。第二驱动部件42用于沿第二方向驱动机座41以带动第二移动部5沿第二方向(如图1中的X方向)移动,第二移动部5沿第二方向移动以带动修复部6沿第二方向移动。
本实施方式中,第二移动部5包括气缸51、滑块52和滑轨53,气缸51和滑轨53设置于机座41上,滑块52设置于滑轨53上,修复部6和滑块52连接。气缸51用于驱动滑块52在滑轨53上沿第三方向滑动,滑块52在滑轨53上沿第三方向滑动以带动修复部6沿第三方向移动。
可选地,在实际应用中,第二移动部5可包括马达、联轴器和丝杠,马达和联轴器连接,联轴器通过丝杠和研磨部件连接。具体地,丝杠的一端和联轴器连接,丝杠的另一端和研磨部件连接。马达转动,通过联轴器和丝杠驱动修复部6沿第三方向移动。丝杠传动精度高,方便调节修复部6在第三方向上的移动距离。
具体地,第二驱动部件42包括马达421、联轴器422和丝杠423,马达421和联轴器422连接,联轴器422通过丝杠423和机座41连接。具体地,丝杠423的一端和联轴器422连接,丝杠423的另一端和机座41连接。
本实施方式中,每个修复机构111包括第三驱动部件7和与第三驱动部件7连接的长磁石8,修复部6包括可动磁石61、传动轴62和研磨 部件63,可动磁石61通过传动轴62和第二移动部5连接,研磨部件63通过传动轴62和可动磁石61连接。长磁石8位于第二移动部5的下方。第三驱动部件7用于驱动长磁石8转动;可动磁石61可以沿第三方向移动至长磁石8所在位置并与长磁石8呈相交状态;传动轴62能够在可动磁石61和长磁石8的相互作用下转动;研磨部件63能够随传动轴62一同转动,以对待修复装置3进行修复。具体地,当移动可动磁石61至长磁石8和可动磁石61呈相交状态时,长磁石8和可动磁石61之间会产生磁力,当长磁石8转动时可动磁石61在磁力作用下也会产生转动,从而带动传动轴62产生转动。当长磁石8和可动磁石61从相交状态转变为脱离状态时,即长磁石8和可动磁石61不相交时,长磁石8和可动磁石61之间的磁力消失,可动磁石61不会再转动。
优选地,研磨部件63的形状为球状,在实际应用中,研磨部件63的形状还可以采用其他形状,此处不再一一列举。
具体地,第三驱动部件7包括马达71、联轴器72和丝杠73,马达71和联轴器72连接,联轴器72通过丝杠73和长磁石8连接。具体地,丝杠73的一端和联轴器72连接,丝杠73的另一端和长磁石8连接。
本实施方式中,每个修复子单元112还包括润滑部9,润滑部9位于移动平台110的上方。润滑部9用于在修复部6修复待修复装置3时向研磨部件63和待修复装置3上的研磨部件63所修复的部位喷洒研磨液。具体地,润滑部9包括研磨液电磁阀91、研磨液软管92和研磨液喷头93,研磨液软管92的一端和研磨液电磁阀91连接,研磨液软管92的另一端和研磨液喷头93连接。
本实施方式中,每个修复子单元112还包括清洗部10,清洗部10位于移动平台110的上方。清洗部10用于在修复部6修复待修复装置3之后向待修复装置3上的研磨部件63所修复的部位喷洒清洗液。具体地,清洗部10包括高压水电磁阀101、高压水软管102和高压水喷头103,高压水软管102的一端和高压水电磁阀101连接,高压水软管102的另一端和高压水喷头103连接。
下面结合图1和图2对本实施方式中的外观不良修复设备的操作过程进行详细描述。
待修复装置3上出现外观不良时,操作人员在人机界面上手动输入外观不良坐标数值后将该外观不良坐标数值发送至外观不良修复设备的控制系统(图中未示出),或者计算机集成系统(Computer Integrated Manu-facturing,简称:CIM)将外观不良坐标数值发送至控制系统。控制系统根据每个修复机构111和子修复机构112的有效行程,确定执行修复该外观不良操作的具体修复机构111和相应的子修复机构112。
启动第一驱动部件2的马达21,通过联轴器22和丝杠23驱动支撑部件1沿第一方向移动至所确定的子修复机构112的下方,以带动待修复装置3移动至所确定的子修复机构112的下方。
启动第二驱动部件42的马达421,通过联轴器422和丝杠423驱动机座41沿第二方向移动至待修复装置3的外观不良位置的上方,以带动修复部6移动至待修复装置3的外观不良位置的上方。此时修复部6中的研磨部件63位于待修复装置3的外观不良位置的上方,即,修复部6中的研磨部件63与待修复装置3的外观不良位置彼此相对。
启动第三驱动部件7的马达71,通过联轴器72和丝杠73驱动长磁石8旋转。
第二移动部5的气缸51提供动力以驱动滑块52在滑轨53上向下(沿第三方向)滑动,以带动修复部6向下移动,使得修复部6的研磨部件63与待修复装置3的外观不良位置接触,并且,使得修复部6的可动磁石61移动至长磁石8所在位置并与长磁石8呈相交状态,在此状态下,传动轴62能够在可动磁石61和长磁石8的相互作用下转动;研磨部件63用于在传动轴62的带动下高速转动,从而开始修复待修复装置3的外观不良。研磨部件63可去除待修复装置3的外观不良位置的表面材料,从而达到修复待修复装置3的外观不良的目的。
在研磨部件63修复待修复装置3的外观不良的过程中,打开研磨液电磁阀91,研磨液经研磨液软管92到达研磨液喷头93,由研磨液喷头93向研磨部件63和待修复装置3上的研磨部件63所修复的部位(外观不良位置)喷洒研磨液,从而实现了在修复过程中润滑待修复装置3和研磨部件63,进而减少了次生不良的发生。
在研磨部件63对待修复装置3的外观不良修复完毕之后,第二移动 部5的气缸51提供动力以驱动滑块52在滑轨53上向上滑动,以带动修复部6向上移动,使得修复部6的研磨部件63远离待修复装置3;同时修复部6的可动磁石61远离长磁石8,可动磁石61与长磁石8之间的状态由相交状态转变为脱离状态,使得传动轴62和研磨部件63均失去动力而停止转动。
接下来,关闭研磨液电磁阀91,使得研磨液喷头93停止喷洒研磨液。之后打开高压水电磁阀101,清洗液经高压水软管102到达高压水喷头103,由高压水喷头103向待修复装置3上的研磨部件63所修复的部位(外观不良位置)喷洒清洗液。优选地,清洗液为高压洁净水,从而实现了清洗研磨部件63所修复的部位。
本实施方式所提供的修复外观不良的设备包括移动平台和位于移动平台上方的至少一个修复机构,每个所述修复机构包括至少一个子修复机构,每个子修复机构包括第一移动部、第二移动部和修复部,采用本实施方式的修复外观不良的设备无需人工修复外观不良,可实现自动修复,使得修复过程标准化,降低了修复时间和修复成本,提高了修复产量和修复成功率,从而适应了大规模自动化生产的需要。本公开能够简单、快捷地实现研磨部件的转动、横向或竖直方向移动等动作,适用于表面有滚轮印痕、残留、脏污、划伤等待修复装置表面外观不良的修复。本公开全自动化操作,操作简单、便捷,每种产品只需在设备人机界面上输入外观不良坐标数值或从CIM接收外观不良坐标数值,修复部即可自动移动到待修复装置的外观不良的具体位置,进而实现自动修复。润滑部可根据修复部的移动位置在特定时间内自动开启或关闭研磨液,清洗部可根据修复部的移动位置在特定时间内自动开启或关闭清洗液。本公开包括至少一个修复机构,每个修复机构可包括多个修复子单元,因此可同时针对多个外观不良进行修复,从而大幅提高了修复效率。本公开不需要操作人员繁琐地手动调整修复部的位置,也不需要手动添加研磨液和清洗液,从而大幅缩短了外观不良修复时间和修复后待修复装置的擦拭时间,提高了设备稼动率,减轻了操作人员的劳动量。本公开的外观不良修复效果良好,维护成本低,应用前景好。
可以理解的是,以上实施方式仅仅是为了说明本公开的原理而采用 的示例性实施方式,然而本公开并不局限于此。对于本领域内的普通技术人员而言,在不脱离本公开的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本公开的保护范围。

Claims (13)

  1. 一种设备,用于修复外观不良,包括:移动平台和位于所述移动平台上方的至少一个修复机构;其中
    每个所述修复机构包括至少一个子修复机构,每个所述子修复机构包括第一移动部、第二移动部和修复部;
    所述移动平台用于支撑待修复装置,并沿第一方向移动以带动所述待修复装置沿所述第一方向移动;
    所述第一移动部用于沿第二方向移动以带动所述修复部沿所述第二方向移动,所述第二方向与所述第一方向垂直相交;
    所述第二移动部用于沿第三方向移动以带动所述修复部沿所述第三方向移动,所述第三方向垂直于所述第一方向和所述第二方向所在平面;以及
    所述修复部用于修复所述待修复装置。
  2. 根据权利要求1所述的设备,其中,所述修复机构的数量为多个,所述修复机构之间平行设置。
  3. 根据权利要求1所述的设备,其中,每个所述修复机构包括多个修复子单元。
  4. 根据权利要求1所述的设备,其中,所述移动平台包括支撑部件和第一驱动部件;
    所述支撑部件用于支撑所述待修复装置;
    所述第一驱动部件用于驱动所述支撑部件沿所述第一方向移动以带动所述待修复装置沿所述第一方向移动。
  5. 根据权利要求1所述的设备,其中,所述第一移动部包括机座和第二驱动部件,所述第二移动部设置于所述机座上,所述修复部与所述第二移动部连接;以及
    所述第二驱动部件用于沿所述第二方向驱动机座以带动第二移动部沿所述第二方向移动,所述第二移动部沿所述第二方向移动以带动所述修复部沿所述第二方向移动。
  6. 根据权利要求5所述的设备,其中,所述第二移动部包括气缸、滑块和滑轨,所述气缸和所述滑轨设置于所述机座上,所述滑块设置于所述滑轨上,所述修复部和所述滑块连接;以及
    所述气缸用于驱动所述滑块在滑轨上沿所述第三方向滑动,所述滑块在滑轨上沿所述第三方向滑动以带动所述修复部沿所述第三方向移动。
  7. 根据权利要求1所述的设备,其中,每个所述修复机构还包括第三驱动部件和与所述第三驱动部件连接的长磁石,所述修复部包括可动磁石、传动轴和研磨部件,所述可动磁石通过所述传动轴和所述第二移动部连接,所述研磨部件通过所述传动轴和所述可动磁石连接,所述长磁石位于所述第二移动部的竖向下方;
    所述第三驱动部件用于驱动所述长磁石转动;
    所述可动磁石用于沿所述第三方向移动至所述长磁石所在位置并与所述长磁石呈相交状态;
    所述传动轴用于在可动磁石和所述长磁石的相互作用下转动;
    所述研磨部件用于在所述传动轴的带动下转动,以对所述待修复装置进行修复。
  8. 根据权利要求7所述的设备,其中,所述研磨部件的形状为球状。
  9. 根据权利要求7所述的设备,其中,每个所述子修复机构还包括润滑部,所述润滑部位于移动平台的上方;
    所述润滑部用于在所述修复部修复所述待修复装置时向所述研磨部件和待修复装置上的研磨部件所修复的部位喷洒研磨液。
  10. 根据权利要求7所述的设备,其中,每个所述子修复机构还包 括清洗部,所述清洗部位于移动平台的上方;
    所述清洗部用于在所述修复部修复所述待修复装置之后向待修复装置上的研磨部件所修复的部位喷洒清洗液。
  11. 一种根据权利要求1-10所述的设备的修复方法,包括以下步骤:
    将外观不良坐标数值发送至控制系统,确定执行修复操作的修复机构的子修复机构,
    启动移动平台的第一驱动部件,在第一方向上移动待修复装置,
    启动所确定的子修复机构的第一移动部的第二驱动部件,在第二方向上移动所确定的子修复机构的修复部,使得所述修复部的研磨部件与所述待修复装置的外观不良位置彼此相对,
    启动修复机构的第三驱动部件,以及
    操作所述子修复机构的第二移动部,使所述修复部沿第三方向移动,使得所述修复部的可动磁石移动至长磁石所在位置并与所述长磁石呈相交状态。
  12. 根据权利要求11所述的修复方法,进一步包括:
    在所述修复部修复所述待修复装置时,向所述研磨部件和待修复装置上的研磨部件所修复的部位喷洒研磨液。
  13. 根据权利要求12所述的修复方法,进一步包括:
    在所述修复部修复所述待修复装置之后,向待修复装置上的研磨部件所修复的部位喷洒清洗液。
PCT/CN2018/076250 2017-03-06 2018-02-11 外观不良修复设备及修复方法 Ceased WO2018161787A1 (zh)

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