WO2018152998A1 - Stainless steel and plastic combined piece and processing method therefor - Google Patents

Stainless steel and plastic combined piece and processing method therefor Download PDF

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Publication number
WO2018152998A1
WO2018152998A1 PCT/CN2017/090631 CN2017090631W WO2018152998A1 WO 2018152998 A1 WO2018152998 A1 WO 2018152998A1 CN 2017090631 W CN2017090631 W CN 2017090631W WO 2018152998 A1 WO2018152998 A1 WO 2018152998A1
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Prior art keywords
stainless steel
steel substrate
acid
plastic
honeycomb
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PCT/CN2017/090631
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French (fr)
Chinese (zh)
Inventor
张法亮
董晓佳
王成
张孟军
刘鸿章
唐红平
刘利强
李文涛
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歌尔股份有限公司
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Publication of WO2018152998A1 publication Critical patent/WO2018152998A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/06Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
    • C23C8/08Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
    • C23C8/24Nitriding
    • C23C8/26Nitriding of ferrous surfaces
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/10Etching compositions
    • C23F1/14Aqueous compositions
    • C23F1/16Acidic compositions
    • C23F1/28Acidic compositions for etching iron group metals

Definitions

  • the invention relates to the technical field of material processing, in particular to a joint of stainless steel and plastic and a processing method thereof.
  • metal and plastic composite forms to form the product structure.
  • This structural design can achieve rich functional effects. For example, in the case where the appearance of the product is required to exhibit metal features and the internal structure needs to be reduced in weight and material cost, a metal-plastic composite design can be used.
  • a joint of stainless steel and plastic comprising a stainless steel substrate having a honeycomb-shaped pore formed on a surface thereof, a surface layer of the stainless steel substrate
  • the nitriding layer is formed by solid solution nitriding treatment, and the nitriding layer has a large thickness At 10 nm, the stainless steel substrate is injection molded with a plastic material embedded in the honeycomb pores.
  • the temperature of the solution nitriding treatment ranges from 100 to 1100 degrees Celsius, and the nitriding atmosphere includes at least one of nitrogen and ammonia.
  • the nitrided layer has a thickness of from 10 to 1000 nm.
  • the honeycomb pores have an average pore diameter ranging from 10 nm to 6 ⁇ m, and the honeycomb pores extend from the surface of the stainless steel substrate to the inside with an average depth ranging from 10 nm to 8 ⁇ m.
  • the plastic material comprises a thermoplastic resin and a filler material
  • the filler material is 5-40% by mass in the plastic material
  • the filler material comprises nylon fiber, carbon fiber, glass fiber, aromatic poly At least one of amide fibers, calcium carbonate, magnesium carbonate, silica, and clay.
  • the thermoplastic resin includes at least one of a polyphenylene sulfide resin, a polybutylene terephthalate resin, a polyamide, a polycarbonate, and a polyolefin.
  • the present invention also provides a method for processing a joint of stainless steel and plastic, providing a stainless steel substrate; forming a honeycomb pore on the surface of the stainless steel substrate; and subjecting the stainless steel substrate to solution nitriding treatment, Forming a nitriding layer on the surface of the stainless steel substrate, the nitriding layer having a thickness greater than 10 nm, molding a plastic material on the surface of the stainless steel substrate, and embedding a partial structure of the plastic material in the honeycomb pores to form a stainless steel Integrated with plastic.
  • the nitriding treatment has a temperature in the range of 100-1100 degrees Celsius, and the nitriding atmosphere includes at least one of nitrogen and ammonia.
  • the stainless steel substrate is placed in an acid pickling solution having a volume fraction of 10-30% prior to the solid solution nitriding treatment.
  • the stainless steel substrate is placed in a protective gas for rapid cooling.
  • the stainless steel substrate is subjected to a boring treatment, and the stainless steel substrate is immersed in the porogen, and then taken out and dried.
  • the boring agent comprises: terephthalic acid, ethylenediamine At least one of tetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, aqueous ammonia, ethyl chloride, and epichlorohydrin.
  • a honeycomb pore is formed on the stainless steel substrate by chemical etching, and the stainless steel substrate is immersed in a chemical etching solution of 30-90 degrees Celsius for 10 to 120 minutes, and the chemical etching solution comprises: sulfuric acid, nitric acid, At least one of phosphoric acid, hydrofluoric acid, boric acid, formic acid, propionic acid, butyric acid, alginic acid, oxalic acid, citric acid, and caprolactam.
  • the honeycomb pores are formed on the stainless steel substrate by electrochemical etching, and the stainless steel substrate is used as an anode to electrochemically etch the region of the plastic material to be injection molded, and the electrochemical etching voltage ranges from 5 to 60 V. The duration is 10-100 minutes.
  • the inventors of the present invention have found that in the prior art, there is no technical solution for improving the composite manner of stainless steel and plastic materials. There has also been no improvement in the composite of metal and plastic materials using a nitriding process. Therefore, the technical task to be achieved by the present invention or the technical problem to be solved is not thought of or expected by those skilled in the art, so the present invention is a new technical solution.
  • FIG. 1 is a schematic structural view of a joint of stainless steel and plastic provided by the present invention
  • FIG. 2 is a schematic view showing the topographical features of the honeycomb pores provided in an embodiment of the present invention
  • FIG. 3 is a schematic view showing a joint of a stainless steel substrate and a plastic material in the tensile test of the present invention
  • the present invention provides a combination of stainless steel and plastic that includes a stainless steel substrate and an injection molded plastic.
  • a honeycomb-like pore 11 is formed on the surface of the stainless steel substrate 1, and the honeycomb-shaped pores 11 have a nano-scale pore structure.
  • the honeycomb pores 11 may be formed only in a region on the stainless steel substrate 1 where the plastic material 2 needs to be injection molded.
  • the honeycomb pores 11 may be formed on the entire surface of the stainless steel substrate 1.
  • a nitriding layer is formed on the surface of the stainless steel substrate 1, and the nitriding layer is formed by solid solution nitriding treatment.
  • the following nitriding treatment step can be employed.
  • the stainless steel substrate is placed in a heat treatment apparatus and heat treated in a high temperature environment for a certain period of time.
  • the heat treatment equipment is filled with nitrogen gas to ensure that the nitrogen pressure reaches the nitriding requirement.
  • a nitrided layer is formed at least on the surface of the honeycomb pores. After the nitriding process is completed, the stainless steel substrate is cooled.
  • the temperature of the solid solution nitriding treatment ranges from 100 to 1100 degrees Celsius
  • the pressure of the nitrogen gas in the solid solution nitriding treatment heat treatment device ranges from 0.1 to 2.0 MPa.
  • the nitrided layer has a thickness greater than 10 nm, and the nitrogen atomic mass content of the surface of the nitrided layer is greater than 0.01% by weight.
  • the nitriding layer further includes a solid solution nitrogen atom.
  • the nitrided layer has a thickness ranging from 10 to 1000 nm.
  • Figure 2 shows the topographical features of the honeycomb pore surface after solid solution nitriding treatment.
  • the stainless steel substrate was placed in an injection mold of a plastic material.
  • Plastic material 2 is injection molded by plastic injection molding process On the surface of the stainless steel substrate 1, as shown in FIG. The plastic material 2 is embedded in the honeycomb pores 11 during the injection molding process to strengthen the bonding of the plastic material 2 to the stainless steel substrate 1.
  • the hardness and strength of the surface layer of the stainless steel substrate are greatly improved, and the plastic material embedded in the honeycomb pores is difficult to be pulled out from the hole, thereby improving the bonding strength between the plastic and the stainless steel member.
  • the main reason for this technical effect is that after the nitrogen atoms penetrate into the stainless steel, they are dissolved in the octahedral gap position of the austenitic face-centered cubic lattice. When a large amount of nitrogen atoms are filled into the crystal, lattice distortion will be caused, the resistance of dislocation motion will be increased, and the solid solution strengthening effect will eventually occur.
  • the interface energy between the iron base and the nitride is smaller than the interface energy between the iron base and the carbide, so that the nitride is more likely to form a dispersed fine strengthening phase, and the second phase has a larger hindrance of dislocation motion. Better dispersion strengthening effect.
  • the surface of the stainless steel after chemical etching exists in thinner and loose pores, which greatly reduces the strength and hardness of the surface of the material, and has a great influence on the impact of the resin flow during the injection molding process and the later drawing test.
  • the nitriding treatment enhances the surface strength and hardness of the stainless steel substrate, reduces the unfavorable phenomenon occurring during the injection molding and use, and has a positive influence on the injection molded part.
  • the micro-Vickers hardness of the un-nitrided stainless steel is 360Hv. After nitriding treatment, the Vickers hardness of the stainless steel piece is increased by nearly 3 times, about 1200Hv.
  • the yield strength of stainless steel without nitriding treatment is 650 MPa. After nitriding treatment, the yield strength of stainless steel parts is increased by nearly 20% to 770 MPa.
  • the corrosion resistance of the stainless steel surface, the stress corrosion, and the intergranular corrosion resistance are greatly improved, the cracking caused by the later corrosion of the joint member is reduced, and the stability during use of the joint member is improved.
  • the main reason for the technical effect is that after solid solution nitriding treatment, a nitrogen-rich passivation film is formed on the surface of the stainless steel, which inhibits the precipitation of nitride; even if a nitrogen-rich compound is formed, the intergranular corrosion effect is not lower than Cr 23 C 6 Therefore, nitriding treatment greatly reduces the sensitivity of intergranular corrosion.
  • nitrogen has a strong resistance to pitting, and its ability far exceeds that of tens of times that of chromium.
  • the temperature range of the solid solution nitriding treatment is controlled at 100-1100 degrees Celsius, and the pressure of nitrogen in the solution nitriding treatment atmosphere ranges from 0.1 to 2.0 MPa.
  • the time of solid solution nitriding treatment is 8-12h.
  • the thickness of the nitrided layer and the nitrogen content can be adjusted by adjusting the temperature of the solid solution nitriding treatment, the nitrogen pressure, and the time. In particular, under the conditions of the above solid solution nitriding treatment, the content of solid solution nitrogen atoms in the nitrided layer can be increased.
  • a large amount of NH 4 + ions accumulated in the pores of the stainless steel honeycomb body combine with the carboxyl groups in the PBT material to form salt and heat, and a large amount of heat directly acts on the front end of the resin flow, delaying the cooling and solidification of the resin flow, and the resin is A better filling is obtained in the pores, so that the stainless steel joints obtain better airtightness, drawing force and the like.
  • the nitride layer formed by nitriding treatment has a thermal conductivity lower than that of the stainless steel substrate, which can reduce the heat of the plastic material from being lost from one side of the stainless steel substrate. This effect delays the time for solidification and crystallization of the plastic material, so that the plastic material can be more fully filled in the honeycomb pores, and the bottom of the honeycomb pores can also be well filled.
  • the thermal conductivity of stainless steel is 16.3 W/m ⁇ K
  • the thermal conductivity of chromium nitride is 11.7 W/m ⁇ K.
  • the honeycomb pores may have an average pore diameter ranging from 10 nm to 6 ⁇ m, and the surface of the honeycomb pore stainless steel substrate may extend inwardly from an average depth ranging from 10 nm to 8 ⁇ m.
  • the above structural features can be adjusted by controlling the pore forming process.
  • the plastic material may be made of at least one thermoplastic resin such as polyphenylene sulfide resin, polybutylene terephthalate resin, polyamide, polycarbonate, and polyolefin. These thermoplastic resins can be combined to form a high-hardness crystalline resin composition, and in the injection molding process, the composition can be crystallized and solidified in the honeycomb pores after cooling.
  • the coefficient of linear expansion of stainless steel is 1.5 ⁇ 10 -5 /°C, while the coefficient of linear expansion of plastic materials is 6-8 ⁇ 10 -5 /°C.
  • the coefficient of linear expansion between stainless steel and plastic materials is not conducive to the curing of plastic materials. process. Therefore, the plastic material can be modified to reduce the coefficient of linear expansion of the plastic material.
  • the plastic material may include a thermoplastic resin and a filler.
  • the mass percentage of the filler material in the plastic material is 5-40%.
  • the filler material includes at least one of nylon fiber, carbon fiber, glass fiber, aramid fiber, calcium carbonate, magnesium carbonate, silica, and clay. Taking a glass fiber material as an example, the linear expansion coefficient is only 3.8 ⁇ 10 -5 /°C, and a material such as glass fiber can be blended in the thermoplastic resin so that the linear expansion coefficient of the plastic material composition is as close as possible to the stainless steel.
  • the invention also provides a method for processing a joint of stainless steel and plastic.
  • a stainless steel substrate is provided, and the stainless steel substrate is subjected to a hole forming process to form a honeycomb fine hole on the surface of the stainless steel substrate;
  • the stainless steel substrate is subjected to solid solution nitriding treatment to form a nitrided layer on the surface of the stainless steel substrate, and nitrogen atoms permeate from the surface layer of the stainless steel substrate to the inside.
  • the thickness of the nitrided layer is greater than 10 nm.
  • a plastic material is injection molded on the surface of the stainless steel substrate, and a partial structure of the plastic material is embedded in the honeycomb pores to form an integrated joint of stainless steel and plastic.
  • the joint of stainless steel and plastic provided by the present invention can be prepared by the processing method provided by the present invention.
  • the specific solid solution nitriding process may be: placing the stainless steel substrate in a solid solution nitriding treatment device as soon as possible after the pore forming treatment of the stainless steel substrate; the temperature of the solid solution nitriding treatment is in the range of 100-1100 degrees Celsius.
  • the pressure of nitrogen in the atmosphere is 0.1-2.0 MPa, and the time of solid solution nitriding treatment can be determined according to specific performance requirements; after the solid solution nitriding treatment is completed, the stainless steel substrate is cooled.
  • the nitrided layer includes a solid solution nitrogen atom that does not react with the stainless steel substrate to produce a compound.
  • the content of the solid solution nitrogen atom can be increased by the adjustment of the following solid solution nitriding treatment conditions.
  • the temperature range of solid solution nitriding treatment is limited to 100-1100 degrees Celsius, the pressure range of nitrogen is 0.5-1.5 MPa, and the time of solid solution nitriding treatment is 8-12 hours.
  • the pore forming treatment and the solid solution nitriding treatment may not be closely connected due to factors such as equipment efficiency.
  • a stainless steel substrate that has been subjected to a hole-forming process may take a while to perform a solution nitriding treatment.
  • the stainless steel substrate which has been subjected to the pore forming treatment may be washed in a dilute hydrochloric acid having a volume fraction of 10 to 30% before the nitriding treatment.
  • the oxide film and the passivation film are removed to improve the conditions of nitrogen atom permeation, and the barrier effect of the film layer on the diffusion of nitriding atoms is excluded.
  • the cleaning step should not be too long, otherwise the honeycomb pores will be further corroded.
  • the stainless steel substrate can be placed in a protective gas for rapid cooling to obtain more solid solution nitrogen atoms.
  • a non-oxidizing atmosphere avoids oxidation of higher temperature stainless steel parts in the atmosphere or in an oxygen environment, affecting the activity of the nitrogen atoms enriched in the surface layer.
  • Stainless steel parts tend to form a stable phase of nitride with chromium or iron at a slower cooling rate, thereby reducing the reactive nitrogen content of the surface of the stainless steel. Therefore, the cooling rate of the stainless steel can be accelerated to keep more nitrogen atoms active.
  • the stainless steel substrate may be subjected to a boring treatment after the nitriding treatment is completed.
  • the cooled stainless steel substrate is placed in a pore-piercing agent, and after being soaked for a period of time, it is taken out and naturally dried, and can also be washed and dried.
  • the reaming treatment can improve the characteristics of the surface of the stainless steel part and form more ammonium ions, so that the plastic material can be better filled into the honeycomb pores in the subsequent injection molding process, and the plastic material is solidified and embedded in the honeycomb shape. The shape in the pores.
  • the pore-expanding agent comprises at least one of terephthalic acid, ethylenediaminetetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, aqueous ammonia, ethyl chloride, and epichlorohydrin.
  • the hole forming treatment of the stainless steel substrate may be chemical etching or electrochemical etching.
  • the present invention does not limit this, and a specific etching treatment may be selected according to the structure and performance requirements of the honeycomb pores.
  • the stainless steel substrate can be placed in a chemical etching solution at 30-90 degrees Celsius.
  • the medium is immersed for 10 to 120 minutes, and the chemical etching solution includes at least one of sulfuric acid, nitric acid, phosphoric acid, hydrofluoric acid, boric acid, formic acid, propionic acid, butyric acid, alginic acid, oxalic acid, citric acid, and caprolactam.
  • the entire etching process to form a hole may include a plurality of different chemical etching steps to control the pore-forming effect of the pore size, distribution, and the like of the honeycomb pores.
  • the stainless steel substrate can be used as an anode to electrochemically etch a region where the honeycomb pores are to be formed, and the electrochemical etching voltage ranges from 5 to 60 V for a duration of 10 to 100 minutes.
  • etching and electrochemical etching respectively, in different steps of the entire etching process.
  • This etching method can obtain richer pore-forming control effects.
  • chemical etching can be used to form pores with larger pore diameters, and then electrochemical etching etching is used to form honeycomb pores having smaller pore diameters.
  • the present invention actually provides a stainless steel sheet prepared by the above method. Specifically, after the temperature is 100-1100 degrees Celsius, nitrogen pressure 0.5-1 MPa solid solution nitriding treatment for 6 hours, after rapid cooling in a protective gas, the percentage of nitrogen content in the nitrided layer of the sample is analyzed by XPS results. 0.9%, the concentration of the internal extension gradually decreased, and the thickness of the nitrided layer was about 50 nm.
  • the surface modified stainless steel member is then embedded in an injection molding die to obtain a final composite bond. A plastic material mixed with PBT + 30 wt% glass fiber was injected at an injection temperature of 300 ° C, and finally injection-molded to obtain a joint of stainless steel and plastic.
  • Figure 3 is a schematic illustration of a joint of stainless steel and plastic in a tensile test of the present invention.
  • the plastic material 2 is embedded in the honeycomb pores 11, and the contact area of the plastic material 2 with the stainless steel substrate 1 is 0.5 cm 2 , and the tensile strength is drawn on a tensile tester to obtain an average shear breaking force of 31.2 MPa.

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Abstract

A stainless steel and plastic combined piece comprising a stainless steel substrate (1). The stainless steel substrate is provided on the surface thereof with honeycomb pores (11). The stainless steel substrate is provided on the surface thereof with a nitrided layer by means of a solid solution nitriding treatment. The thickness of the nitrided layer is greater than 10 nm. A plastic material (2) is injection molded on the stainless steel substrate. The plastic material is embedded into the honeycomb pores. Also disclosed is a processing method for the stainless steel and plastic combined piece. The combined piece increases the binding force between the stainless steel substrate and the plastic material.

Description

不锈钢和塑料的结合件及其加工方法Combination of stainless steel and plastic and processing method thereof 技术领域Technical field
本发明涉及材料加工技术领域,具体地,涉及一种不锈钢和塑料的结合件及其加工方法。The invention relates to the technical field of material processing, in particular to a joint of stainless steel and plastic and a processing method thereof.
背景技术Background technique
随着材料技术的逐渐发展,越来越多的产品采用金属和塑料复合的形式构成产品结构。这种结构设计可以实现丰富的功能效果。例如,在需要产品的外观呈现金属特征而内部结构需要降低重量、节省材料成本的情况下,就可以采用金属与塑料复合的设计。With the gradual development of materials technology, more and more products use metal and plastic composite forms to form the product structure. This structural design can achieve rich functional effects. For example, in the case where the appearance of the product is required to exhibit metal features and the internal structure needs to be reduced in weight and material cost, a metal-plastic composite design can be used.
金属与塑料的传统复合方式包括粘接剂粘合、卡扣卡合或者铆钉连接等方式。但是,传统的复合方式存在复合可靠性低、需增加固定连接的机构等缺陷。随着技术的发展,现有技术中还出现了将塑料注塑在金属表面的复合方式。在进行塑料的注塑加工时,以金属材料作为基材,将塑料直接注塑成型在金属材料上。但是,金属和塑料之间的结合作用力有限,两者之间存在脱落的风险,复合可靠性难以提高。Traditional combinations of metal and plastic include adhesive bonding, snap-fit or rivet attachment. However, the conventional composite method has defects such as low composite reliability and a need to increase the fixed connection mechanism. With the development of technology, a composite method of injection molding plastic on a metal surface has appeared in the prior art. In the plastic injection molding process, the plastic is directly injection molded on the metal material using the metal material as a substrate. However, the bonding force between metal and plastic is limited, there is a risk of falling off between the two, and the composite reliability is difficult to improve.
因此,有必要对金属与塑料材料的复合工艺进行改进,提高材料复合的结构可靠性,或者简化制成的产品的结构,减少在产品上增加附加部件。Therefore, it is necessary to improve the composite process of metal and plastic materials, improve the structural reliability of the material composite, or simplify the structure of the finished product, and reduce the addition of additional components to the product.
发明内容Summary of the invention
本发明的一个目的是提供一种不锈钢和塑料复合的新技术方案。It is an object of the present invention to provide a new technical solution for the composite of stainless steel and plastic.
根据本发明的第一方面,提供了一种不锈钢和塑料的结合件,所述结合件包括不锈钢基材,所述不锈钢基材的表面上形成有蜂窝状细孔,所述不锈钢基材的表层经固溶渗氮处理形成有渗氮层,所述渗氮层的厚度大 于10nm,所述不锈钢基材上注塑成型有塑料材料,所述塑料材料嵌入所述蜂窝状细孔中。According to a first aspect of the present invention, there is provided a joint of stainless steel and plastic, the joint comprising a stainless steel substrate having a honeycomb-shaped pore formed on a surface thereof, a surface layer of the stainless steel substrate The nitriding layer is formed by solid solution nitriding treatment, and the nitriding layer has a large thickness At 10 nm, the stainless steel substrate is injection molded with a plastic material embedded in the honeycomb pores.
可选地,所述固溶渗氮处理的温度范围为100-1100摄氏度,渗氮氛围包括氮气和氨气中的至少一种。Optionally, the temperature of the solution nitriding treatment ranges from 100 to 1100 degrees Celsius, and the nitriding atmosphere includes at least one of nitrogen and ammonia.
优选地,所述渗氮层的厚度10-1000nm。Preferably, the nitrided layer has a thickness of from 10 to 1000 nm.
可选地,所述蜂窝状细孔的平均孔径范围为10nm-6μm,所述蜂窝状细孔从不锈钢基材的表面向内部延伸的平均深度范围为10nm-8μm。Optionally, the honeycomb pores have an average pore diameter ranging from 10 nm to 6 μm, and the honeycomb pores extend from the surface of the stainless steel substrate to the inside with an average depth ranging from 10 nm to 8 μm.
可选地,所述塑料材料包括热塑性树脂和填充材料,所述填充材料在所述塑料材料中的质量百分比为5-40%,所述填充材料包括尼龙纤维、碳纤维、玻璃纤维、芳香族聚酰胺纤维、碳酸钙、碳酸镁、二氧化硅及黏土中的至少一种。Optionally, the plastic material comprises a thermoplastic resin and a filler material, the filler material is 5-40% by mass in the plastic material, and the filler material comprises nylon fiber, carbon fiber, glass fiber, aromatic poly At least one of amide fibers, calcium carbonate, magnesium carbonate, silica, and clay.
优选地,所述热塑性树脂至少包括聚苯硫醚树脂、聚对苯二甲酸丁醇树脂、聚酰胺、聚碳酸酯和聚烯烃中的至少一种。Preferably, the thermoplastic resin includes at least one of a polyphenylene sulfide resin, a polybutylene terephthalate resin, a polyamide, a polycarbonate, and a polyolefin.
本发明还提供了一种不锈钢和塑料的结合件的加工方法,提供不锈钢基材;在不锈钢基材的表面形成蜂窝状细孔;对所述不锈钢基材进行固溶渗氮处理,在所述不锈钢基材的表面形成渗氮层,所述渗氮层的厚度大于10nm,在所述不锈钢基材的表面注塑塑料材料,使塑料材料的部分结构嵌在所述蜂窝状细孔中,形成不锈钢与塑料的一体化结合件。The present invention also provides a method for processing a joint of stainless steel and plastic, providing a stainless steel substrate; forming a honeycomb pore on the surface of the stainless steel substrate; and subjecting the stainless steel substrate to solution nitriding treatment, Forming a nitriding layer on the surface of the stainless steel substrate, the nitriding layer having a thickness greater than 10 nm, molding a plastic material on the surface of the stainless steel substrate, and embedding a partial structure of the plastic material in the honeycomb pores to form a stainless steel Integrated with plastic.
可选地,所述渗氮处理的温度范围为100-1100摄氏度,渗氮氛围至少包括氮气和氨气中一种。Optionally, the nitriding treatment has a temperature in the range of 100-1100 degrees Celsius, and the nitriding atmosphere includes at least one of nitrogen and ammonia.
可选地,在进行固溶渗氮处理之前,将不锈钢基材置于体积分数10-30%的酸洗溶液中清洗。Alternatively, the stainless steel substrate is placed in an acid pickling solution having a volume fraction of 10-30% prior to the solid solution nitriding treatment.
可选地,在完成固溶渗氮处理后,将不锈钢基材置于保护性气体中快速冷却。Alternatively, after the solution nitriding treatment is completed, the stainless steel substrate is placed in a protective gas for rapid cooling.
可选地,在固溶渗氮处理之后,对不锈钢基材进行润孔处理,将不锈钢基材浸入润孔剂中,之后取出干燥,所述润孔剂包括:对苯二甲酸、乙二胺四乙酸、对硝基苯磺酸、水溶性氨基酸、乙二胺、三乙醇胺、氨水、氯乙烷、环氧氯丙烷中的至少一种。 Optionally, after the solution nitriding treatment, the stainless steel substrate is subjected to a boring treatment, and the stainless steel substrate is immersed in the porogen, and then taken out and dried. The boring agent comprises: terephthalic acid, ethylenediamine At least one of tetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, aqueous ammonia, ethyl chloride, and epichlorohydrin.
可选地,通过化学蚀刻在所述不锈钢基材上形成蜂窝状细孔,将不锈钢基材置于30-90摄氏度的化学蚀刻液中浸渍10-120分钟,化学蚀刻液包括:硫酸、硝酸、磷酸、氢氟酸、硼酸、甲酸、丙酸、丁酸、褐藻酸、草酸、柠檬酸和己内酰胺中的至少一种。Optionally, a honeycomb pore is formed on the stainless steel substrate by chemical etching, and the stainless steel substrate is immersed in a chemical etching solution of 30-90 degrees Celsius for 10 to 120 minutes, and the chemical etching solution comprises: sulfuric acid, nitric acid, At least one of phosphoric acid, hydrofluoric acid, boric acid, formic acid, propionic acid, butyric acid, alginic acid, oxalic acid, citric acid, and caprolactam.
可选地,通过电化学蚀刻在所述不锈钢基材上形成蜂窝状细孔,以不锈钢基材为阳极,使待注塑塑料材料的区域发生电化学腐蚀,电化学蚀刻的电压范围为5-60V,持续时间为10-100分钟。Optionally, the honeycomb pores are formed on the stainless steel substrate by electrochemical etching, and the stainless steel substrate is used as an anode to electrochemically etch the region of the plastic material to be injection molded, and the electrochemical etching voltage ranges from 5 to 60 V. The duration is 10-100 minutes.
本发明的发明人发现,在现有技术中,没有出现对不锈钢与塑料材料的复合方式进行改进的技术方案。也没有出现采用渗氮工艺对金属与塑料材料的复合进行改进的方案。因此,本发明所要实现的技术任务或者所要解决的技术问题是本领域技术人员从未想到的或者没有预期到的,故本发明是一种新的技术方案。The inventors of the present invention have found that in the prior art, there is no technical solution for improving the composite manner of stainless steel and plastic materials. There has also been no improvement in the composite of metal and plastic materials using a nitriding process. Therefore, the technical task to be achieved by the present invention or the technical problem to be solved is not thought of or expected by those skilled in the art, so the present invention is a new technical solution.
通过以下参照附图对本发明的示例性实施例的详细描述,本发明的其它特征及其优点将会变得清楚。Other features and advantages of the present invention will become apparent from the Detailed Description of the <RTIgt;
附图说明DRAWINGS
被结合在说明书中并构成说明书的一部分的附图示出了本发明的实施例,并且连同其说明一起用于解释本发明的原理。The accompanying drawings, which are incorporated in FIG
图1是本发明提供的不锈钢和塑料的结合件的结构示意图;1 is a schematic structural view of a joint of stainless steel and plastic provided by the present invention;
图2是本发明一种实施方式中提供的蜂窝状细孔的形貌特征示意图;2 is a schematic view showing the topographical features of the honeycomb pores provided in an embodiment of the present invention;
图3是本发明拉伸实验中不锈钢基材和塑料材料的结合件示意图;3 is a schematic view showing a joint of a stainless steel substrate and a plastic material in the tensile test of the present invention;
具体实施方式detailed description
现在将参照附图来详细描述本发明的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the drawings. It should be noted that the relative arrangement of the components and steps, numerical expressions and numerical values set forth in the embodiments are not intended to limit the scope of the invention unless otherwise specified.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。 The following description of the at least one exemplary embodiment is merely illustrative and is in no way
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Techniques, methods and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but the techniques, methods and apparatus should be considered as part of the specification, where appropriate.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all of the examples shown and discussed herein, any specific values are to be construed as illustrative only and not as a limitation. Thus, other examples of the exemplary embodiments may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。It should be noted that similar reference numerals and letters indicate similar items in the following figures, and therefore, once an item is defined in one figure, it is not required to be further discussed in the subsequent figures.
本发明提供了一种不锈钢和塑料的结合件,该结合件包括不锈钢基材和注塑塑料。如图1所示,所述不锈钢基材1的表面上形成有蜂窝状细孔11,所述蜂窝状细孔11为纳米级的孔洞结构。可选地,所述蜂窝状细孔11可以只形成在不锈钢基材1上需要注塑塑料材料2的区域。或者,也可以在不锈钢基材1的全部表面形成蜂窝状细孔11。The present invention provides a combination of stainless steel and plastic that includes a stainless steel substrate and an injection molded plastic. As shown in FIG. 1, a honeycomb-like pore 11 is formed on the surface of the stainless steel substrate 1, and the honeycomb-shaped pores 11 have a nano-scale pore structure. Alternatively, the honeycomb pores 11 may be formed only in a region on the stainless steel substrate 1 where the plastic material 2 needs to be injection molded. Alternatively, the honeycomb pores 11 may be formed on the entire surface of the stainless steel substrate 1.
特别地,所述不锈钢基材1的表面上形成有渗氮层,所述渗氮层是经过固溶渗氮处理形成的。在本发明的具体实施方式中,可以采用如下渗氮处理步骤。Specifically, a nitriding layer is formed on the surface of the stainless steel substrate 1, and the nitriding layer is formed by solid solution nitriding treatment. In a specific embodiment of the invention, the following nitriding treatment step can be employed.
将所述不锈钢基材放置在热处理设备中,在高温环境中热处理一定时间。热处理设备中充入氮气,保证氮气压力达到渗氮要求。使得至少在蜂窝状细孔的表面形成渗氮层。完成渗氮工艺之后,将不锈钢基材冷却。可选地,所述固溶渗氮处理的温度范围在100-1100摄氏度,固溶渗氮处理的热处理设备中,氮气的压力范围为0.1-2.0MPa。优选地,所述渗氮层的厚度大于10nm,渗氮层表面的氮原子质量百分比含量大于0.01wt%。The stainless steel substrate is placed in a heat treatment apparatus and heat treated in a high temperature environment for a certain period of time. The heat treatment equipment is filled with nitrogen gas to ensure that the nitrogen pressure reaches the nitriding requirement. A nitrided layer is formed at least on the surface of the honeycomb pores. After the nitriding process is completed, the stainless steel substrate is cooled. Optionally, the temperature of the solid solution nitriding treatment ranges from 100 to 1100 degrees Celsius, and the pressure of the nitrogen gas in the solid solution nitriding treatment heat treatment device ranges from 0.1 to 2.0 MPa. Preferably, the nitrided layer has a thickness greater than 10 nm, and the nitrogen atomic mass content of the surface of the nitrided layer is greater than 0.01% by weight.
优选地,所述渗氮层中还包括固溶态氮原子。优选地,所述渗氮层的厚度范围在10-1000nm。图2示出了固溶渗氮处理后,蜂窝状细孔表面的形貌特征。Preferably, the nitriding layer further includes a solid solution nitrogen atom. Preferably, the nitrided layer has a thickness ranging from 10 to 1000 nm. Figure 2 shows the topographical features of the honeycomb pore surface after solid solution nitriding treatment.
在不锈钢基材上形成有蜂窝状细孔和渗氮层之后,将不锈钢基材放入塑料材料的注塑模具中。通过塑料的注塑工艺,将塑料材料2注塑固定 在所述不锈钢基材1的表面上,如图1所示。所述塑料材料2在注塑过程中会嵌入到蜂窝状细孔11中,强化塑料材料2与不锈钢基材1的结合作用。After the honeycomb pores and the nitrided layer were formed on the stainless steel substrate, the stainless steel substrate was placed in an injection mold of a plastic material. Plastic material 2 is injection molded by plastic injection molding process On the surface of the stainless steel substrate 1, as shown in FIG. The plastic material 2 is embedded in the honeycomb pores 11 during the injection molding process to strengthen the bonding of the plastic material 2 to the stainless steel substrate 1.
渗氮处理后,不锈钢基材表层的硬度和强度得到较大的提升,导致嵌入蜂窝状细孔的塑料材料难以从孔内拔出,提高了塑料与不锈钢件的结合强度。这一技术效果的主要原因是:氮原子渗入不锈钢后,固溶于奥氏体面心立方晶格的八面体间隙位置。大量的氮原子填充到晶体内,必引起晶格畸变,增大了位错运动的阻力,最终出现固溶强化效果。此外,铁基与氮化物间的界面能小于铁基与碳化物间的界面能,所以,氮化物更容易形成弥散的细小强化相,此类第二相较大的阻碍位错运动,起到较好的弥散强化效果。After nitriding treatment, the hardness and strength of the surface layer of the stainless steel substrate are greatly improved, and the plastic material embedded in the honeycomb pores is difficult to be pulled out from the hole, thereby improving the bonding strength between the plastic and the stainless steel member. The main reason for this technical effect is that after the nitrogen atoms penetrate into the stainless steel, they are dissolved in the octahedral gap position of the austenitic face-centered cubic lattice. When a large amount of nitrogen atoms are filled into the crystal, lattice distortion will be caused, the resistance of dislocation motion will be increased, and the solid solution strengthening effect will eventually occur. In addition, the interface energy between the iron base and the nitride is smaller than the interface energy between the iron base and the carbide, so that the nitride is more likely to form a dispersed fine strengthening phase, and the second phase has a larger hindrance of dislocation motion. Better dispersion strengthening effect.
经化学蚀刻后的不锈钢表面以较薄较疏松的细孔存在,这大大降低了材料表面的强度和硬度,对注塑过程中树脂流的冲击及后期拉拔测试等都产生较大的影响。不锈钢基材的表层注塑塑料材料后,薄弱的蜂窝状细孔会出现一定程度的破坏。因此,渗氮处理增强了不锈钢基材的表面强度及硬度,减少了注塑及使用过程中所出现的不利现象,对于注塑件具有积极的影响。The surface of the stainless steel after chemical etching exists in thinner and loose pores, which greatly reduces the strength and hardness of the surface of the material, and has a great influence on the impact of the resin flow during the injection molding process and the later drawing test. After the surface of the stainless steel substrate is molded with plastic material, the weak honeycomb pores will be damaged to some extent. Therefore, the nitriding treatment enhances the surface strength and hardness of the stainless steel substrate, reduces the unfavorable phenomenon occurring during the injection molding and use, and has a positive influence on the injection molded part.
以轧制态304不锈钢为例,未渗氮处理不锈钢的显微维氏硬度为360Hv,经渗氮处理后,不锈钢件显微维氏硬度提升近3倍,约为1200Hv。未渗氮处理不锈钢的屈服强度为650MPa,经渗氮处理后,不锈钢件屈服强度提升近20%,为770MPa。Taking the as-rolled 304 stainless steel as an example, the micro-Vickers hardness of the un-nitrided stainless steel is 360Hv. After nitriding treatment, the Vickers hardness of the stainless steel piece is increased by nearly 3 times, about 1200Hv. The yield strength of stainless steel without nitriding treatment is 650 MPa. After nitriding treatment, the yield strength of stainless steel parts is increased by nearly 20% to 770 MPa.
进一步地,渗氮处理后,不锈钢表面耐点蚀、应力腐蚀、晶间腐蚀能力都得到大幅度的提升,降低了结合件后期腐蚀产生的开裂,提高了结合件使用过程中稳定性。该技术效果的主要原因是:固溶渗氮处理后,不锈钢表面形成富氮钝化膜,抑制了氮化物的析出;即便形成富氮化合物,其晶间腐蚀效果也不低于Cr23C6,因此,渗氮处理大大降低了晶间腐蚀敏感性。此外,氮还具有较强的抗点蚀能力,其能力远超于铬元素的数十倍。Further, after the nitriding treatment, the corrosion resistance of the stainless steel surface, the stress corrosion, and the intergranular corrosion resistance are greatly improved, the cracking caused by the later corrosion of the joint member is reduced, and the stability during use of the joint member is improved. The main reason for the technical effect is that after solid solution nitriding treatment, a nitrogen-rich passivation film is formed on the surface of the stainless steel, which inhibits the precipitation of nitride; even if a nitrogen-rich compound is formed, the intergranular corrosion effect is not lower than Cr 23 C 6 Therefore, nitriding treatment greatly reduces the sensitivity of intergranular corrosion. In addition, nitrogen has a strong resistance to pitting, and its ability far exceeds that of tens of times that of chromium.
同样以轧制态304不锈钢为例,极化曲线(3.5%NaCl溶液,25℃)结 果表明,经渗氮后,不锈钢的点蚀电位增加了近700mV,约为1200mV,抗腐蚀能力大大提升。Similarly, in the case of rolled 304 stainless steel, the polarization curve (3.5% NaCl solution, 25 ° C) junction The results show that after nitriding, the pitting potential of stainless steel increased by nearly 700mV, which is about 1200mV, and the corrosion resistance is greatly improved.
优选地,所述固溶渗氮处理的温度范围控制在100-1100摄氏度,固溶渗氮处理的气氛中氮气的压力范围为0.1-2.0MPa。固溶渗氮处理的时间为8-12h。通过对固溶渗氮处理的温度、氮气压力、时间等条件进行调控,可以调节渗氮层的厚度、以及氮含量。特别地,在上述固溶渗氮处理的条件下,能够提高渗氮层中固溶态氮原子的含量。Preferably, the temperature range of the solid solution nitriding treatment is controlled at 100-1100 degrees Celsius, and the pressure of nitrogen in the solution nitriding treatment atmosphere ranges from 0.1 to 2.0 MPa. The time of solid solution nitriding treatment is 8-12h. The thickness of the nitrided layer and the nitrogen content can be adjusted by adjusting the temperature of the solid solution nitriding treatment, the nitrogen pressure, and the time. In particular, under the conditions of the above solid solution nitriding treatment, the content of solid solution nitrogen atoms in the nitrided layer can be increased.
固溶渗氮处理采用上述条件范围时,由氮气或者氨气等分解形成大量的活性氮原子[N],吸附于不锈钢的细孔的表层,活性原子的存在较大程度地提高不锈钢件与塑料的结合强度。原因在于:在高温或者电弧作用下,氮气或者氨气等较易分解成形成活性氮原子[N],固溶渗入不锈钢基材内层。结合Fick第二定律知,氮浓度随距表层距离的增大而减小。因此,渗氮后不锈钢件表面存在大量的活性氮原子[N]。When the solid solution nitriding treatment is carried out under the above conditions, a large amount of active nitrogen atoms [N] are formed by decomposition of nitrogen or ammonia, and adsorbed on the surface layer of the pores of stainless steel, and the presence of active atoms greatly enhances the stainless steel parts and plastics. The strength of the bond. The reason is that under the action of high temperature or arc, nitrogen or ammonia gas is easily decomposed into active nitrogen atoms [N], and solid solution penetrates into the inner layer of the stainless steel substrate. In combination with Fick's second law, the nitrogen concentration decreases with increasing distance from the surface layer. Therefore, a large amount of active nitrogen atoms [N] exist on the surface of the stainless steel after nitriding.
另一方面,不锈钢基材的表面富集的大量活性氮原子[N]易与润孔剂中的H+离子结合形成NH4 +离子([N]+4H++3e-=NH4 +),明显地增加了润孔剂与不锈钢件的吸附力。尤其,聚集于不锈钢件蜂窝细孔内大量的NH4 +离子,与PBT材料中的羧基结合形成盐和热量,大量的热量直接作用于树脂流的前端,延缓了树脂流的冷却固化,树脂在细孔中获得较好的填充,从而不锈钢结合件获得较好的气密性、拉拔力等性能。On the other hand, a large amount of active nitrogen atoms [N] enriched on the surface of the stainless steel substrate easily combine with H + ions in the pore-forming agent to form NH 4 + ions ([N]+4H + +3e - =NH 4 + ) It obviously increases the adsorption force of the pore-piercing agent and the stainless steel piece. In particular, a large amount of NH 4 + ions accumulated in the pores of the stainless steel honeycomb body combine with the carboxyl groups in the PBT material to form salt and heat, and a large amount of heat directly acts on the front end of the resin flow, delaying the cooling and solidification of the resin flow, and the resin is A better filling is obtained in the pores, so that the stainless steel joints obtain better airtightness, drawing force and the like.
值得注意的是,渗氮处理形成的氮化物层,此类氮化物的导热系数要小于不锈钢基材,能够减少塑料材料的热量从不锈钢基材的一侧散失。这一效果延缓了塑料材料凝固、结晶的时间,使塑料材料能够更充分的填充在蜂窝状细孔内,蜂窝状细孔的底部也能够获得较好的填充。在400℃的情况下,不锈钢的导热系数为16.3W/m·K,氮化铬的导热系数为11.7W/m·K。It is worth noting that the nitride layer formed by nitriding treatment has a thermal conductivity lower than that of the stainless steel substrate, which can reduce the heat of the plastic material from being lost from one side of the stainless steel substrate. This effect delays the time for solidification and crystallization of the plastic material, so that the plastic material can be more fully filled in the honeycomb pores, and the bottom of the honeycomb pores can also be well filled. In the case of 400 ° C, the thermal conductivity of stainless steel is 16.3 W/m·K, and the thermal conductivity of chromium nitride is 11.7 W/m·K.
可选地,所述蜂窝状细孔的平均孔径范围可以为10nm-6μm,所述蜂窝状细孔不锈钢基材的表面向内部延伸的平均深度范围为10nm-8μm。可以通过对成孔工艺的调控对上述结构特征进行调节。 Alternatively, the honeycomb pores may have an average pore diameter ranging from 10 nm to 6 μm, and the surface of the honeycomb pore stainless steel substrate may extend inwardly from an average depth ranging from 10 nm to 8 μm. The above structural features can be adjusted by controlling the pore forming process.
可选地,所述塑料材料可以由聚苯硫醚树脂、聚对苯二甲酸丁醇树脂、聚酰胺、聚碳酸酯和聚烯烃中的至少一种热塑性树脂制成。这些热塑性树脂可以组合形成高硬度的结晶性树脂组合物,在注塑工艺中,组合物冷却后可以在蜂窝状细孔中结晶凝固。不锈钢的线膨胀系数为1.5×10-5/℃,而塑料材料的线膨胀系数在6-8×10-5/℃,不锈钢与塑料材料间相差较大的线膨胀系数不利于塑料材料的固化过程。因此,可以对于塑料材料加以改性以降低塑料材料的线膨胀系数。所述塑料材料可以包括热塑性树脂和填充材料。所述填充材料在所述塑料材料中的质量百分比为5-40%。所述填充材料包括尼龙纤维、碳纤维、玻璃纤维、芳香族聚酰胺纤维、碳酸钙、碳酸镁、二氧化硅及黏土中的至少一种。以玻璃纤维材料为例,其线膨胀系数仅为3.8×10-5/℃,可以将玻璃纤维等材料掺在热塑性树脂中,使塑料材料组合物的线膨胀系数与不锈钢尽可能的接近。Alternatively, the plastic material may be made of at least one thermoplastic resin such as polyphenylene sulfide resin, polybutylene terephthalate resin, polyamide, polycarbonate, and polyolefin. These thermoplastic resins can be combined to form a high-hardness crystalline resin composition, and in the injection molding process, the composition can be crystallized and solidified in the honeycomb pores after cooling. The coefficient of linear expansion of stainless steel is 1.5×10 -5 /°C, while the coefficient of linear expansion of plastic materials is 6-8×10 -5 /°C. The coefficient of linear expansion between stainless steel and plastic materials is not conducive to the curing of plastic materials. process. Therefore, the plastic material can be modified to reduce the coefficient of linear expansion of the plastic material. The plastic material may include a thermoplastic resin and a filler. The mass percentage of the filler material in the plastic material is 5-40%. The filler material includes at least one of nylon fiber, carbon fiber, glass fiber, aramid fiber, calcium carbonate, magnesium carbonate, silica, and clay. Taking a glass fiber material as an example, the linear expansion coefficient is only 3.8×10 -5 /°C, and a material such as glass fiber can be blended in the thermoplastic resin so that the linear expansion coefficient of the plastic material composition is as close as possible to the stainless steel.
本发明还提供了一种不锈钢和塑料的结合件的加工方法,首先,提供不锈钢基材,对不锈钢基材进行成孔处理,以在不锈钢基材的表面形成蜂窝状细孔;然后,对所述不锈钢基材进行固溶渗氮处理,在所述不锈钢基材的表面形成渗氮层,氮原子从不锈钢基材的表层向内部渗透。所述渗氮层的厚度大于10nm;最后,在所述不锈钢基材的表面注塑塑料材料,使塑料材料的部分结构嵌在所述蜂窝状细孔中,形成不锈钢与塑料的一体化结合件。通过本发明提供的加工方法,能够制备本发明提供的不锈钢和塑料的结合件。The invention also provides a method for processing a joint of stainless steel and plastic. Firstly, a stainless steel substrate is provided, and the stainless steel substrate is subjected to a hole forming process to form a honeycomb fine hole on the surface of the stainless steel substrate; The stainless steel substrate is subjected to solid solution nitriding treatment to form a nitrided layer on the surface of the stainless steel substrate, and nitrogen atoms permeate from the surface layer of the stainless steel substrate to the inside. The thickness of the nitrided layer is greater than 10 nm. Finally, a plastic material is injection molded on the surface of the stainless steel substrate, and a partial structure of the plastic material is embedded in the honeycomb pores to form an integrated joint of stainless steel and plastic. The joint of stainless steel and plastic provided by the present invention can be prepared by the processing method provided by the present invention.
具体的固溶渗氮工艺可以为:在对不锈钢基材进行成孔处理后,尽快将不锈钢基材置于固溶渗氮处理设备中;固溶渗氮处理的温度范围为100-1100摄氏度,气氛中氮气的压力为0.1-2.0MPa,固溶渗氮处理的时间可以视具体性能要求而定;完成固溶渗氮处理后,对不锈钢基材进行冷却。The specific solid solution nitriding process may be: placing the stainless steel substrate in a solid solution nitriding treatment device as soon as possible after the pore forming treatment of the stainless steel substrate; the temperature of the solid solution nitriding treatment is in the range of 100-1100 degrees Celsius. The pressure of nitrogen in the atmosphere is 0.1-2.0 MPa, and the time of solid solution nitriding treatment can be determined according to specific performance requirements; after the solid solution nitriding treatment is completed, the stainless steel substrate is cooled.
所述渗氮层中包括有固溶态氮原子,该氮原子未与不锈钢基材产生反应产生化合物。优选地,可以通过以下固溶渗氮处理条件的调节,提高固溶态氮原子的含量。固溶渗氮处理的温度范围限制在100-1100摄氏度,氮气的压力范围为0.5-1.5MPa,固溶渗氮处理的时间为8-12h。 The nitrided layer includes a solid solution nitrogen atom that does not react with the stainless steel substrate to produce a compound. Preferably, the content of the solid solution nitrogen atom can be increased by the adjustment of the following solid solution nitriding treatment conditions. The temperature range of solid solution nitriding treatment is limited to 100-1100 degrees Celsius, the pressure range of nitrogen is 0.5-1.5 MPa, and the time of solid solution nitriding treatment is 8-12 hours.
特别地,考虑到实际生产加工中,成孔处理和固溶渗氮处理可能因为设备效率等因素,无法紧密衔接。完成成孔处理的不锈钢基材可能需要等待一段时间才能进行固溶渗氮处理。在等待的期间,不锈钢基材上有可能再次形成氧化膜、钝化膜,这些膜层会影响到固溶渗氮处理时氮原子的渗入。所以,可选地,在进行渗氮处理之前,可以将已完成成孔处理的不锈钢基材置于体积分数10-30%的稀盐酸中进行清洗。将氧化膜、钝化膜除去,改善氮原子渗透的条件,排除膜层对渗氮原子扩散的阻碍作用。该清洗步骤的时间不应过长,否则会造成蜂窝状细孔被进一步腐蚀。In particular, in consideration of actual production processing, the pore forming treatment and the solid solution nitriding treatment may not be closely connected due to factors such as equipment efficiency. A stainless steel substrate that has been subjected to a hole-forming process may take a while to perform a solution nitriding treatment. During the waiting period, it is possible to form an oxide film and a passivation film again on the stainless steel substrate, and these film layers may affect the infiltration of nitrogen atoms during the solid solution nitriding treatment. Therefore, optionally, the stainless steel substrate which has been subjected to the pore forming treatment may be washed in a dilute hydrochloric acid having a volume fraction of 10 to 30% before the nitriding treatment. The oxide film and the passivation film are removed to improve the conditions of nitrogen atom permeation, and the barrier effect of the film layer on the diffusion of nitriding atoms is excluded. The cleaning step should not be too long, otherwise the honeycomb pores will be further corroded.
优选地,在完成固溶渗氮处理之后,可以将不锈钢基材置于保护性气体中进行快速冷却,以获得更多的固溶性氮原子。采用非氧化性氛围避免较高温度的不锈钢件在大气或者氧气环境中氧化,影响表层富集的氮原子的活性。不锈钢件在较慢的冷却速度下易与铬或者铁等形成氮化物的稳定相,进而减少了不绣钢件表面的活性氮含量。所以,可以加快不锈钢的冷却速度,使更多的氮原子保持活性。Preferably, after the solution nitriding treatment is completed, the stainless steel substrate can be placed in a protective gas for rapid cooling to obtain more solid solution nitrogen atoms. The use of a non-oxidizing atmosphere avoids oxidation of higher temperature stainless steel parts in the atmosphere or in an oxygen environment, affecting the activity of the nitrogen atoms enriched in the surface layer. Stainless steel parts tend to form a stable phase of nitride with chromium or iron at a slower cooling rate, thereby reducing the reactive nitrogen content of the surface of the stainless steel. Therefore, the cooling rate of the stainless steel can be accelerated to keep more nitrogen atoms active.
可选地,在完成渗氮处理之后,可以对不锈钢基材进行润孔处理。将冷却后的不锈钢基材置于润孔剂中,浸泡一段时间后,取出自然晾干,也可以清洗烘干。所述润孔处理能够改善不锈钢件表面的特性,形成更多的铵离子,使后续注塑加工中塑料材料能够更好的填充到所述蜂窝状细孔中,形成塑料材料凝固后嵌于蜂窝状细孔中的形态。Alternatively, the stainless steel substrate may be subjected to a boring treatment after the nitriding treatment is completed. The cooled stainless steel substrate is placed in a pore-piercing agent, and after being soaked for a period of time, it is taken out and naturally dried, and can also be washed and dried. The reaming treatment can improve the characteristics of the surface of the stainless steel part and form more ammonium ions, so that the plastic material can be better filled into the honeycomb pores in the subsequent injection molding process, and the plastic material is solidified and embedded in the honeycomb shape. The shape in the pores.
所述润孔剂包括对苯二甲酸、乙二胺四乙酸、对硝基苯磺酸、水溶性氨基酸、乙二胺、三乙醇胺、氨水、氯乙烷、环氧氯丙烷中至少一种。将不锈钢基材从润孔剂中取出后,均匀附着在氧化层上的润孔剂可以与注塑过程中的塑料材料发生物理和化学反应,使得塑料材料加速充满蜂窝状细孔内,显著提高塑胶与不锈钢件的结合力。The pore-expanding agent comprises at least one of terephthalic acid, ethylenediaminetetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, aqueous ammonia, ethyl chloride, and epichlorohydrin. After the stainless steel substrate is taken out from the pore-running agent, the pore-penetrating agent uniformly attached to the oxide layer can physically and chemically react with the plastic material in the injection molding process, so that the plastic material accelerates into the honeycomb-like pores, and the plastic is remarkably improved. The combination with stainless steel parts.
对不锈钢基材进行的成孔处理可以采用化学蚀刻,也可以采用电化学蚀刻,本发明不对此进行限制,可以根据对蜂窝状细孔的结构、性能要求,选择具体的蚀刻处理。The hole forming treatment of the stainless steel substrate may be chemical etching or electrochemical etching. The present invention does not limit this, and a specific etching treatment may be selected according to the structure and performance requirements of the honeycomb pores.
对于化学蚀刻,可以将不锈钢基材置于30-90摄氏度的化学蚀刻液 中浸渍10-120分钟,化学蚀刻液包括硫酸、硝酸、磷酸、氢氟酸、硼酸、甲酸、丙酸、丁酸、褐藻酸、草酸、柠檬酸和己内酰胺中的至少一种。可选地,整个蚀刻处理成孔的过程可以包括多次不同的化学蚀刻步骤,以调控蜂窝状细孔的孔径、分布情况等成孔效果。For chemical etching, the stainless steel substrate can be placed in a chemical etching solution at 30-90 degrees Celsius. The medium is immersed for 10 to 120 minutes, and the chemical etching solution includes at least one of sulfuric acid, nitric acid, phosphoric acid, hydrofluoric acid, boric acid, formic acid, propionic acid, butyric acid, alginic acid, oxalic acid, citric acid, and caprolactam. Alternatively, the entire etching process to form a hole may include a plurality of different chemical etching steps to control the pore-forming effect of the pore size, distribution, and the like of the honeycomb pores.
对于电化学蚀刻,可以以所述不锈钢基材为阳极,使待形成蜂窝状细孔的区域发生电化学腐蚀,电化学蚀刻的电压范围为5-60V,持续时间为10-100分钟。For electrochemical etching, the stainless steel substrate can be used as an anode to electrochemically etch a region where the honeycomb pores are to be formed, and the electrochemical etching voltage ranges from 5 to 60 V for a duration of 10 to 100 minutes.
特别地,也可以在整个蚀刻处理的不同步骤中分别采用化学蚀刻和电化学蚀刻。这种蚀刻方式可以得到更丰富的成孔调控效果,例如,可以先采用化学蚀刻形成孔径较大的孔洞,之后再用电化学蚀刻定向腐蚀形成孔径较小的蜂窝状细孔。In particular, it is also possible to employ chemical etching and electrochemical etching, respectively, in different steps of the entire etching process. This etching method can obtain richer pore-forming control effects. For example, chemical etching can be used to form pores with larger pore diameters, and then electrochemical etching etching is used to form honeycomb pores having smaller pore diameters.
本发明实际给出了一种经上述方法制备的不锈钢片。具体为,由温度100-1100摄氏度,氮气压力0.5-1MPa固溶渗氮处理6h后,在保护性气体中快速冷却后,经由XPS结果分析,样品渗氮层中氮元素的百分质量含量为0.9%,向内部延伸浓度含量逐渐下降,渗氮层厚度约为50nm。随后将表面改性后的不锈钢件嵌入到注射成型模中,得到最终复合结合件。在注射温度为300摄氏度下注射由PBT+30wt%玻璃纤维混合的塑料材料,最终注射成型得到不锈钢和塑料的结合件。图3是本发明拉伸实验中不锈钢与塑料的结合件的示意图。其中,塑料材料2嵌入到蜂窝状细孔11中,塑料材料2与不锈钢基材1的接触面积为0.5cm2,在拉伸试验机上牵引拉伸,得到其平均剪切断裂力为31.2MPa。The present invention actually provides a stainless steel sheet prepared by the above method. Specifically, after the temperature is 100-1100 degrees Celsius, nitrogen pressure 0.5-1 MPa solid solution nitriding treatment for 6 hours, after rapid cooling in a protective gas, the percentage of nitrogen content in the nitrided layer of the sample is analyzed by XPS results. 0.9%, the concentration of the internal extension gradually decreased, and the thickness of the nitrided layer was about 50 nm. The surface modified stainless steel member is then embedded in an injection molding die to obtain a final composite bond. A plastic material mixed with PBT + 30 wt% glass fiber was injected at an injection temperature of 300 ° C, and finally injection-molded to obtain a joint of stainless steel and plastic. Figure 3 is a schematic illustration of a joint of stainless steel and plastic in a tensile test of the present invention. Among them, the plastic material 2 is embedded in the honeycomb pores 11, and the contact area of the plastic material 2 with the stainless steel substrate 1 is 0.5 cm 2 , and the tensile strength is drawn on a tensile tester to obtain an average shear breaking force of 31.2 MPa.
虽然已经通过例子对本发明的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本发明的范围。本领域的技术人员应该理解,可在不脱离本发明的范围和精神的情况下,对以上实施例进行修改。本发明的范围由所附权利要求来限定。 While the invention has been described in detail with reference to the preferred embodiments of the present invention, it is understood that It will be appreciated by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the invention. The scope of the invention is defined by the appended claims.

Claims (13)

  1. 一种不锈钢和塑料的结合件,其特征在于,所述结合件包括不锈钢基材,所述不锈钢基材的表面上形成有蜂窝状细孔,所述不锈钢基材的表层经固溶渗氮处理形成有渗氮层,所述渗氮层的厚度大于10nm,所述不锈钢基材上注塑成型有塑料材料,所述塑料材料嵌入所述蜂窝状细孔中。A joint of stainless steel and plastic, characterized in that the joint comprises a stainless steel substrate, the surface of the stainless steel substrate is formed with honeycomb pores, and the surface layer of the stainless steel substrate is treated by solid solution nitriding A nitrided layer is formed, the nitrided layer having a thickness greater than 10 nm, and the stainless steel substrate is injection molded with a plastic material embedded in the honeycomb pores.
  2. 根据权利要求1所述的不锈钢和塑料的结合件,其特征在于,所述固溶渗氮处理的温度范围为100-1100摄氏度,渗氮氛围包括氮气和氨气中的至少一种。The combination of stainless steel and plastic according to claim 1, wherein said solid solution nitriding treatment has a temperature in the range of 100 to 1100 degrees Celsius, and the nitriding atmosphere comprises at least one of nitrogen gas and ammonia gas.
  3. 根据权利要求1或2所述的不锈钢和塑料的结合件,其特征在于,所述渗氮层的厚度范围为10-1000nm。A combination of stainless steel and plastic according to claim 1 or 2, wherein the nitrided layer has a thickness in the range of 10 to 1000 nm.
  4. 根据权利要求1-3任意之一所述的不锈钢和塑料的结合件,其特征在于,所述蜂窝状细孔的平均孔径范围为10nm-6μm,所述蜂窝状细孔从不锈钢基材的表面向内部延伸的平均深度范围为10nm-8μm。The combination of stainless steel and plastic according to any one of claims 1 to 3, wherein the honeycomb pores have an average pore diameter ranging from 10 nm to 6 μm, and the honeycomb pores are from the surface of the stainless steel substrate. The average depth extending into the interior ranges from 10 nm to 8 μm.
  5. 根据权利要求1-4任意之一所述不锈钢和塑料的结合件,其特征在于,所述塑料材料包括热塑性树脂和填充材料,所述填充材料在所述塑料材料中的质量百分比为5-40%,所述填充材料包括尼龙纤维、碳纤维、玻璃纤维、芳香族聚酰胺纤维、碳酸钙、碳酸镁、二氧化硅及黏土中的至少一种。A combination of stainless steel and plastic according to any one of claims 1 to 4, wherein said plastic material comprises a thermoplastic resin and a filler material, and said filler material has a mass percentage of 5-40 in said plastic material. %, the filler material comprises at least one of nylon fiber, carbon fiber, glass fiber, aramid fiber, calcium carbonate, magnesium carbonate, silica, and clay.
  6. 根据权利要求1-5任意之一所述不锈钢和塑料的结合件,其特征在于,所述热塑性树脂至少包括聚苯硫醚树脂、聚对苯二甲酸丁醇树脂、聚酰胺、聚碳酸酯和聚烯烃中的至少一种。A combination of stainless steel and plastic according to any one of claims 1 to 5, wherein said thermoplastic resin comprises at least polyphenylene sulfide resin, polybutylene terephthalate resin, polyamide, polycarbonate, and At least one of the polyolefins.
  7. 一种不锈钢和塑料的结合件的加工方法,其特征在于,提供不锈钢基材;在不锈钢基材的表面形成蜂窝状细孔;对所述不锈钢基材进行固溶渗氮处理,在所述不锈钢基材的表面形成渗氮层,所述渗氮层的厚度大于10nm,在所述不锈钢基材的表面注塑塑料材料,使塑料材料的部分结构嵌在所述蜂窝状细孔中,形成不锈钢与塑料的一体化结合件。 A method for processing a joint of stainless steel and plastic, characterized in that a stainless steel substrate is provided; a honeycomb pore is formed on a surface of the stainless steel substrate; and the stainless steel substrate is subjected to solid solution nitriding treatment in the stainless steel Forming a nitriding layer on the surface of the substrate, the nitriding layer having a thickness greater than 10 nm, molding a plastic material on the surface of the stainless steel substrate, and embedding a partial structure of the plastic material in the honeycomb pores to form stainless steel and Integrated joint of plastic.
  8. 根据权利要求7所述的结合件的加工方法,其特征在于,所述渗氮处理的温度范围为100-1100摄氏度,渗氮氛围至少包括氮气和氨气中一种。The method of processing a joint according to claim 7, wherein the nitriding treatment has a temperature in the range of 100 to 1100 degrees Celsius, and the nitriding atmosphere includes at least one of nitrogen gas and ammonia gas.
  9. 根据权利要求7或8所述的结合件的加工方法,其特征在于,在做固溶渗氮处理之前,将不锈钢基材置于体积分数10-30%的酸性溶液中清洗。The method of processing a bonding member according to claim 7 or 8, wherein the stainless steel substrate is placed in an acidic solution having a volume fraction of 10 to 30% before the solution nitriding treatment.
  10. 根据权利要求7-9任意之一所述的结合件的加工方法,其特征在于,在完成固溶渗氮处理后,将不锈钢基材置于保护性氛围中快速冷却。The method of processing a joint according to any one of claims 7-9, characterized in that after the solid solution nitriding treatment is completed, the stainless steel substrate is placed in a protective atmosphere for rapid cooling.
  11. 根据权利要求7-10任意之一所述的结合件的加工方法,其特征在于,在固溶渗氮处理之后,对不锈钢基材进行润孔处理,将不锈钢基材浸入润孔剂中,之后取出干燥,所述润孔剂包括:对苯二甲酸、乙二胺四乙酸、对硝基苯磺酸、水溶性氨基酸、乙二胺、三乙醇胺、氨水、氯乙烷、环氧氯丙烷中的至少一种。The method for processing a joint according to any one of claims 7 to 10, characterized in that after the solution nitriding treatment, the stainless steel substrate is subjected to a boring treatment, and the stainless steel substrate is immersed in the boring agent, after which Take out and dry, the pore-treating agent includes: terephthalic acid, ethylenediaminetetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, ammonia, ethyl chloride, epichlorohydrin At least one of them.
  12. 根据权利要求7-11所述的结合件的加工方法,其特征在于,通过化学蚀刻在所述不锈钢基材上形成蜂窝状细孔,将不锈钢基材置于30-90摄氏度的化学蚀刻液中浸渍10-120分钟,所述化学蚀刻液包括:硫酸、硝酸、磷酸、氢氟酸、硼酸、甲酸、丙酸、丁酸、褐藻酸、草酸、柠檬酸和己内酰胺中的至少一种。The method for processing a bonding member according to any one of claims 7-11, wherein a honeycomb-shaped pore is formed on the stainless steel substrate by chemical etching, and the stainless steel substrate is placed in a chemical etching solution of 30-90 degrees Celsius. Immersion for 10 to 120 minutes, the chemical etching solution comprising: at least one of sulfuric acid, nitric acid, phosphoric acid, hydrofluoric acid, boric acid, formic acid, propionic acid, butyric acid, alginic acid, oxalic acid, citric acid, and caprolactam.
  13. 根据权利要求7-12所述的结合件的加工方法,其特征在于,通过电化学蚀刻在所述不锈钢基材上形成蜂窝状细孔,以不锈钢基材为阳极,使待注塑塑料材料的区域发生电化学腐蚀,电化学蚀刻的电压范围为5-60V,持续时间为10-100分钟。 The method for processing a bonding material according to any one of claims 7 to 12, wherein a honeycomb-shaped pore is formed on the stainless steel substrate by electrochemical etching, and a stainless steel substrate is used as an anode to make a region of the plastic material to be injection-molded. Electrochemical etching occurs, and the electrochemical etching has a voltage range of 5-60 V and a duration of 10-100 minutes.
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