WO2018129872A1 - Stainless steel and plastic combined member, and processing method therefor - Google Patents

Stainless steel and plastic combined member, and processing method therefor Download PDF

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Publication number
WO2018129872A1
WO2018129872A1 PCT/CN2017/090624 CN2017090624W WO2018129872A1 WO 2018129872 A1 WO2018129872 A1 WO 2018129872A1 CN 2017090624 W CN2017090624 W CN 2017090624W WO 2018129872 A1 WO2018129872 A1 WO 2018129872A1
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Prior art keywords
stainless steel
acid
steel substrate
plastic
oxide film
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PCT/CN2017/090624
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French (fr)
Chinese (zh)
Inventor
张法亮
董晓佳
王成
张孟军
刘鸿章
唐红平
刘利强
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歌尔股份有限公司
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Publication of WO2018129872A1 publication Critical patent/WO2018129872A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/06Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
    • C23C8/08Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
    • C23C8/10Oxidising
    • C23C8/12Oxidising using elemental oxygen or ozone
    • C23C8/14Oxidising of ferrous surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/10Etching compositions
    • C23F1/14Aqueous compositions
    • C23F1/16Acidic compositions
    • C23F1/28Acidic compositions for etching iron group metals
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F17/00Multi-step processes for surface treatment of metallic material involving at least one process provided for in class C23 and at least one process covered by subclass C21D or C22F or class C25
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F3/00Electrolytic etching or polishing
    • C25F3/02Etching
    • C25F3/06Etching of iron or steel

Definitions

  • the invention relates to the technical field of material processing, in particular to a joint of stainless steel and plastic and a processing method thereof.
  • metal and plastic composite forms to form the product structure.
  • This structural design can achieve rich functional effects. For example, in the case where the appearance of the product is required to exhibit metal features and the internal structure needs to be reduced in weight and material cost, a metal-plastic composite design can be used.
  • a joint of stainless steel and plastic comprising a stainless steel substrate having a honeycomb-shaped pore formed on a surface thereof, after 110-450 degrees Celsius, 120 -10 minutes of high temperature oxidation treatment, the honeycomb pores of the table An oxide film is formed on the surface, the oxide film comprising at least two of iron oxide, chromium oxide or nickel oxide, and the stainless steel substrate is injection-molded with a plastic material, and the plastic material is embedded in the honeycomb In the pores.
  • the oxide film comprises at least iron oxide and chromium oxide.
  • the high temperature oxidation treatment has a temperature in the range of 200-300 degrees Celsius and a treatment time of 90-30 minutes.
  • the plastic material is made of at least one of a polyphenylene sulfide resin, a polybutylene terephthalate resin, a polyamide, a polycarbonate, and a polyolefin.
  • the honeycomb pores have an average pore diameter ranging from 10 to 150 nm, and the honeycomb pores extend from the surface of the stainless steel substrate to the inside with an average depth ranging from 10 to 200 nm.
  • the oxide film has a thickness ranging from 1 to 20 nm. Further optionally, the oxide film has a thickness ranging from 10 to 20 nm.
  • a surface of the oxide film is adsorbed by a layer of a pore-forming agent, wherein the pore-treating agent is terephthalic acid, ethylenediaminetetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, and three At least one of ethanolamine, ammonia, ethyl chloride, and epichlorohydrin.
  • the pore-treating agent is terephthalic acid, ethylenediaminetetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, and three At least one of ethanolamine, ammonia, ethyl chloride, and epichlorohydrin.
  • the plastic material is doped with a filler material
  • the filler material is at least one of nylon fiber, carbon fiber, glass fiber, aramid fiber, calcium carbonate, magnesium carbonate, silicon dioxide, and clay.
  • the percentage of the filler material in the plastic material ranges from 5 to 40% by weight.
  • the invention also provides a method for processing a combination of stainless steel and plastic, comprising: providing a stainless steel substrate; etching the stainless steel substrate to form a honeycomb pore on the surface of the stainless steel substrate; Performing a high temperature oxidation treatment to form an oxide film on the surface of the stainless steel substrate, the oxide film including at least two of iron oxide, chromium oxide or nickel oxide, and the temperature range of the high temperature oxidation treatment is 110- 450 degrees Celsius, processing time is 120-10 minutes; plastic material is injection molded on the surface of the stainless steel substrate, and a part of the structure of the plastic material is embedded in the honeycomb pores to form an integrated combination of stainless steel and plastic.
  • the oxide film comprises at least iron oxide and chromium oxide.
  • the temperature range of the high temperature oxidation treatment is 200-300 ° C, and the processing time is 90-30 minutes.
  • the volume content of oxygen in the high temperature oxidation treatment atmosphere is ⁇ 99%.
  • the honeycomb pores are subjected to a boring treatment, and the stainless steel substrate is introduced into the pore former, the porphyrin is terephthalic acid, ethylenediaminetetraacetic acid, p-nitro At least one of benzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, aqueous ammonia, ethyl chloride, and epichlorohydrin.
  • the etching process is chemical etching
  • the stainless steel substrate is immersed in a chemical etching solution of 30-90 degrees Celsius for 10-120 minutes
  • the chemical etching solution is sulfuric acid, nitric acid, phosphoric acid, hydrofluoric acid, boric acid, formic acid.
  • the etching process is electrochemical etching
  • the stainless steel substrate is used as an anode
  • the region where the honeycomb pores are to be formed is electrochemically etched
  • the electrochemical etching voltage ranges from 5 to 60 V, and the duration is 10-100 minutes.
  • the inventors of the present invention have found that in the prior art, although there are technical solutions for injection-molding some metal materials with plastic materials, there is no improvement in the prior art for the composite manner of stainless steel and plastic materials. A technical solution with high reliability. Therefore, the technical task to be achieved by the present invention or the technical problem to be solved is not thought of or expected by those skilled in the art, so the present invention is a new technical solution.
  • FIG. 1 is a schematic view showing the structure of a joint of stainless steel and plastic provided by the present invention.
  • FIG. 2 is a schematic view showing the topographical features of the honeycomb pores provided in an embodiment of the present invention.
  • FIG. 3 is a schematic view showing the surface structure of a stainless steel substrate provided by the present invention.
  • the present invention provides a combination of stainless steel and plastic that includes a stainless steel substrate and an injection molded plastic.
  • a honeycomb-like pore 11 is formed on the surface of the stainless steel substrate 1, and the honeycomb-shaped pores 11 have a nano-scale pore structure.
  • the honeycomb pores 11 may be formed only in a region on the stainless steel substrate 1 where the plastic material 2 needs to be injection molded.
  • the honeycomb pores 11 may be formed on the entire surface of the stainless steel substrate 1. Specifically, an oxide film is formed on the surface of the honeycomb pores 11, and the oxide film is formed by high temperature oxidation treatment.
  • the stainless steel substrate 1 may be placed in a heat treatment apparatus and heat-treated at a temperature of 110-450 degrees Celsius for 120-10 minutes, and specifically, may be heat-treated for 120-90 minutes in a temperature range of 110-200 degrees Celsius.
  • the heat treatment is carried out for 90 to 30 minutes in a temperature range of 200 to 300 ° C, and heat treatment is carried out for 30 to 10 minutes in a temperature range of 300 to 450 ° C to form an oxide film on at least the surface of the honeycomb pores 11.
  • the above specific temperature and time settings are only exemplary, and it is usually necessary to obtain an ideal oxide film, temperature and time. Generally, there is an inverse trend, but this is not inevitable.
  • the oxide film mainly includes at least two of iron oxides, chromium oxides, or nickel oxides, and may include, for example, iron oxides and chromium oxides, or may include iron oxides, chromium oxides, nickel oxides, and the like.
  • the thickness and composition of the oxide film can be adjusted by adjusting the temperature and time of the heat treatment, and the above specific temperature and time are preferred embodiments of the present invention to achieve the technical effect.
  • a plastic material 2 is injection-molded on the surface of the stainless steel substrate 1, and the plastic material 2 is injection molded on a region of the stainless steel substrate 1 having the honeycomb pores 11. On the contact surface of the plastic material 2 with the stainless steel substrate 1, a plastic material 2 is embedded in the honeycomb pores 11.
  • the joint of stainless steel and plastic provided by the invention has the following technical effects.
  • the combination of the stainless steel substrate and the plastic material is further improved on the basis of the fine holes.
  • the oxide film formed by the high temperature oxidation treatment is formed by in-situ oxidative growth from the surface of the stainless steel substrate.
  • the oxide film is dense and thick, and the oxide film has a stronger bonding force with the stainless steel substrate. Therefore, the stainless steel substrate and the plastic material are not easily separated and damaged during the drawing or shearing process.
  • the oxide film grown by in-situ oxidation has a distinct and stronger bonding force with respect to the oxide layer formed by impregnation and drying using an acid solution or a salt solution containing metal ions.
  • This oxide film is more physically and chemically bonded to the stainless steel substrate.
  • the oxide film of the present invention has a denser structure and stronger corrosion resistance than the above-mentioned conventional oxide film. This structural feature ensures the reliability of plastic material injection on the oxide film, and prevents corrosion cracking, mechanical fracture, and the like. .
  • the oxide film can reduce the heat loss of the plastic material and reduce the heat of the plastic material from being lost from one side of the stainless steel substrate. This effect delays the time for solidification and crystallization of the plastic material, so that the plastic material can be more fully filled in the honeycomb pores, and the bottom of the honeycomb pores can also be well filled. In this way, the stainless steel substrate and the plastic material can exhibit better airtightness and the connection reliability is higher.
  • the thermal conductivity of ferric oxide The rate is low, and the thermal conductivity of ferrous oxide is relatively high.
  • the thermal conductivity of stainless steel is 16.3 W/m ⁇ K at 400 ° C
  • the thermal conductivity of ferric oxide is 5.1 W/m ⁇ K.
  • the thermal conductivity of ferrous oxide is 15.0 W/m ⁇ K.
  • the oxidation by high temperature oxidation treatment is more sufficient.
  • the content of ferric oxide is greatly increased, and the content of ferrous oxide is greatly reduced.
  • chromium is active in iron, high-temperature oxidation accelerates the metal reaction rate, and the chromium oxide film is denser.
  • the thermal conductivity of chromium oxide is about 10 W/m ⁇ K. The above is one of the reasons why the oxide film of the present invention has a good heat insulating effect.
  • the conventional oxide film of the steel material is mainly a natural oxide film of iron, or a manganese oxide, a zinc phosphorus oxide, etc., and the oxide film has a large thermal conductivity and cannot function as a heat insulator.
  • the stainless steel material after chemical etching is preferentially corroded by the active element of chromium, so the natural oxide film of stainless steel also includes a loose, extremely thin chromium oxide.
  • This oxide layer is susceptible to damage from external environments and mechanical contact. If a plastic material is directly injected onto the oxide layer, other metal atoms such as metal iron are continuously precipitated to form a loose oxide film.
  • This oxide film not only does not function as a heat insulator, but also does not have an anti-corrosion effect, which affects the bonding reliability of the plastic material.
  • the Fe, Cr, Ni, and O elements are mainly present in the oxide film, wherein the Ni element content is low. Therefore, the oxide film mainly has a small thermal conductivity of iron oxide and chromium oxide, and exhibits superior heat insulation effect.
  • the bonding member provided by the present invention has the above-described technical effects, in the present invention, the pore diameter of the honeycomb pores can be appropriately reduced, and the bonding force between the stainless steel substrate and the plastic material can be ensured.
  • the corresponding pore forming process is also simplified, thereby resulting in simplification of the process flow and reduction in time cost.
  • the pores are more evenly distributed and the pore quality is higher.
  • Fig. 2 shows the morphology of the honeycomb pores on the surface of the stainless steel substrate after high-temperature oxidation treatment, and the honeycomb pores are uniformly distributed.
  • the high temperature oxidation treatment for forming an oxide film can be carried out in an atmosphere having an oxygen volume content of 75% to 100%, preferably a volume content of oxygen ⁇ 99%, at a high oxygen pressure.
  • the iron element is further oxidized sufficiently to form trioxane.
  • the iron is further oxidized to further accelerate the oxidation of chromium or nickel to form a dense oxide film.
  • the material and thickness of the oxide film can be controlled by adjusting the oxygen content in the atmosphere of the high temperature oxidation treatment. The above parameters can be adjusted according to the performance requirements of the bonding member, which is not limited by the present invention.
  • the oxide film of the present invention is formed by high-temperature oxidation treatment, which can improve the adsorption and filling effect of the plastic material during injection molding, and make the plastic material more fully and reliably adsorbed into the honeycomb pores.
  • the main reason is that the high temperature oxidation process, the oxide interface which has been generated with the oxygen atom of molecular oxygen reduction reaction occurs, forming a large amount of O 2 - active ion.
  • the formation and aggregation of such active ions on the surface of the oxide film is more conducive to the subsequent adsorption of humectants and plastics.
  • This technical effect does not exist on the natural oxide film or the oxide film formed by acid-base oxidation in the prior art, and is a technical effect unmatched by the conventional oxide film.
  • the surface of the oxide film may be adsorbed with a pore former.
  • the pore-penetrating agent can improve the surface characteristics of the oxide film, so that the plastic material can smoothly flow into the honeycomb pores during the injection molding process.
  • the treatment method of the oxide film of the present invention can improve the adsorption of the pore-forming agent on the oxide film.
  • the pore-treating agent is terephthalic acid, ethylenediaminetetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, ammonia, ethyl chloride, epichlorohydrin. At least one of them.
  • the oxide film may have a thickness ranging from 1 to 20 nm, and the thickness of the oxide film may be adjusted by adjusting conditions such as temperature, time, and atmosphere of the high temperature oxidation treatment.
  • the plastic material may be made of at least one of a polyphenylene sulfide resin, a polybutylene terephthalate resin, a polyamide, a polycarbonate, and a polyolefin. These materials can be combined to form a high-hardness crystalline resin composition in which the composition can be crystallized and solidified in the honeycomb pores after cooling.
  • the honeycomb pores may have an average pore diameter ranging from 10 to 150 nm, and the honeycomb pores may extend from the surface of the stainless steel substrate to an inner depth ranging from 10 to 200 nm.
  • the above structural features can be adjusted by controlling the pore forming process.
  • the honeycomb pores have an average pore size of 50-100 nm, and the corrosion resistance and crack prevention effect of the plastic material and the stainless steel are optimal when the thickness of the oxide film ranges from 10 to 20 nm.
  • the plastic material may also be doped with a filling material, and the filling material is At least one of nylon fiber, carbon fiber, glass fiber, aramid fiber, calcium carbonate, magnesium carbonate, silicon dioxide, and clay, wherein the filler material accounts for a mass percentage of the plastic material in the range of 5 - 40wt%.
  • the filler material may be doped in the plastic material prior to the injection molding process.
  • the coefficient of linear expansion of stainless steel is 1.5 ⁇ 10 -5 /°C, while the coefficient of linear expansion of plastic materials is 6-8 ⁇ 10 -5 /°C.
  • the coefficient of linear expansion between stainless steel and plastic materials is not conducive to the curing of plastic materials. process. Therefore, it is necessary to modify the plastic material to reduce the coefficient of linear expansion of the plastic material.
  • the glass fiber material has a linear expansion coefficient of only 3.8 ⁇ 10 -5 / ° C, and a material such as glass fiber can be blended in the plastic material so that the linear expansion coefficient of the plastic material composition is as close as possible to the stainless steel.
  • the present invention also provides a method for processing a combination of stainless steel and plastic.
  • a stainless steel substrate is provided, and the stainless steel substrate is etched to form honeycomb pores on the surface of the stainless steel substrate;
  • the stainless steel substrate is subjected to a high temperature oxidation treatment to form an oxide film on the surface of the stainless steel substrate, the oxide film including at least two of iron oxide, chromium oxide or nickel oxide, for example, iron oxide and chromium may be contained.
  • An oxide or may comprise iron oxide, chromium oxide, nickel oxide, etc., said high temperature oxidation treatment temperature range of 110-450 degrees Celsius, treatment time of 120-10 minutes; finally, on the stainless steel substrate
  • the plastic material is surface-molded so that a part of the structure of the plastic material is embedded in the honeycomb pores to form an integrated combination of stainless steel and plastic.
  • the combination of stainless steel and plastic provided by the present invention can be prepared by the processing method provided by the present invention.
  • the high temperature oxidation treatment is performed by heat treatment for 90 to 30 minutes in a temperature range of 200 to 300 degrees Celsius, and the quality of the oxide film formed is good.
  • the stainless steel substrate may be subjected to a boring treatment, the stainless steel substrate is immersed in the porogen, and the stainless steel substrate is taken out after immersion for a certain period of time.
  • the reaming treatment can improve the surface characteristics of the oxide film, so that the plastic material can be better filled into the honeycomb pores in the subsequent injection molding process, and the plastic material is solidified and embedded in the honeycomb pores.
  • the pore-treating agent may be at least one of terephthalic acid, ethylenediaminetetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, ammonia, ethyl chloride, and epichlorohydrin.
  • the stainless steel substrate After the stainless steel substrate is taken out from the porogen, it can be dried naturally or washed.
  • the pore-penetrating agent uniformly attached to the oxide layer can physically and chemically react with the plastic material in the injection molding process, so that the plastic material accelerates into the honeycomb-like pores, and the bonding force between the plastic and the stainless steel member is remarkably improved.
  • the high temperature oxidation treatment for forming the oxide film may be carried out in an atmosphere having an oxygen volume content of from 75% to 100%, preferably a volume content of oxygen of ⁇ 99%, and further may be carried out under a pure oxygen atmosphere.
  • the material and thickness of the oxide film can be controlled by adjusting the oxygen content in the atmosphere of the high temperature oxidation treatment. The above parameters can be adjusted according to the performance requirements of the bonding member, which is not limited by the present invention.
  • the step of pretreatment may also be included prior to etching the stainless steel substrate.
  • the degreasing and degreasing treatment of the stainless steel substrate may be performed in advance.
  • the stainless steel substrate was soaked in a stainless steel cleaning agent at 35-80 ° C for 60-600 s, and then washed in pure water having a conductivity of less than 20 us/cm for 60 s.
  • the stainless steel cleaning agent is an acid, a base or an organic solvent of 100 to 300 g/L.
  • the surface layer of the stainless steel substrate can also be subjected to de-natural oxide treatment.
  • the degreased stainless steel substrate is immersed in a 40-80 ° C removal solution for about 60 s, then placed in a neutralizing solution for about 60 s, and then washed in pure water.
  • the membrane removing solution is an alkaline solution of 5-10 vol.% sodium hydroxide or potassium hydroxide, and the neutralizing liquid is 100-300 g/L of dilute nitric acid and sulfuric acid liquid and neutralizing alkali residue on the stainless steel substrate. Solution. Its main purpose is to remove the natural oxide film formed on the surface of the stainless steel substrate, and to eliminate the adverse effect of the uneven oxide film on the etching process.
  • the etching treatment of the stainless steel substrate may be performed by chemical etching or electrochemical etching.
  • the present invention does not limit this, and a specific etching treatment may be selected according to the structure and performance requirements of the honeycomb pores.
  • the stainless steel substrate may be immersed in a chemical etching solution of 30-90 degrees Celsius for 10-120 minutes, and the chemical etching solution is sulfuric acid, nitric acid, phosphoric acid, hydrofluoric acid, boric acid, formic acid, propionic acid, butyric acid, At least one of alginic acid, oxalic acid, citric acid, and caprolactam.
  • the entire etching process to form a hole may include a plurality of different chemical etching steps to control the pore-forming effect of the pore size, distribution, and the like of the honeycomb pores.
  • the stainless steel substrate can be used as an anode to electrochemically etch a region where the honeycomb pores are to be formed, and the electrochemical etching voltage ranges from 5 to 60 V for a duration of 10 to 100 minutes.
  • etching and electrochemical etching respectively, in different steps of the entire etching process.
  • This etching method can obtain richer pore-forming control effects.
  • chemical etching can be used to form pores with larger pore diameters, and then electrochemical etching etching is used to form honeycomb pores having smaller pore diameters.

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Abstract

A stainless steel and plastic combined member, and a processing method therefor. The stainless steel and plastic combined member comprises a stainless steel substrate (1). Honeycomb pores (11) are formed on the surface of the stainless steel substrate (1). An oxide film is formed on the surfaces of the honeycomb pores (11) by means of a 120-10 minute-high temperature oxidation treatment at a temperature of 110-450ºC. The oxide film at least comprises two of an iron oxide, a chromic oxide, and a nickel oxide. A plastic material (2) is formed on the stainless steel substrate (1) by means of injection molding. The plastic material (2) is embedded into the honeycomb pores (11). The oxide film implements a good heat insulation effects and improves the combining force between the stainless steel substrate (1) and the plastic material (2).

Description

不锈钢和塑料的结合件及其加工方法Combination of stainless steel and plastic and processing method thereof 技术领域Technical field
本发明涉及材料加工技术领域,具体地,涉及一种不锈钢和塑料的结合件及其加工方法。The invention relates to the technical field of material processing, in particular to a joint of stainless steel and plastic and a processing method thereof.
背景技术Background technique
随着材料技术的逐渐发展,越来越多的产品采用金属和塑料复合的形式构成产品结构。这种结构设计可以实现丰富的功能效果。例如,在需要产品的外观呈现金属特征而内部结构需要降低重量、节省材料成本的情况下,就可以采用金属与塑料复合的设计。With the gradual development of materials technology, more and more products use metal and plastic composite forms to form the product structure. This structural design can achieve rich functional effects. For example, in the case where the appearance of the product is required to exhibit metal features and the internal structure needs to be reduced in weight and material cost, a metal-plastic composite design can be used.
金属与塑料的传统复合方式包括粘接剂粘合、卡扣卡合或者铆钉连接等方式。但是,传统的复合方式存在复合可靠性低、需增加固定连接的机构等缺陷。随着技术的发展,现有技术中还出现了将塑料注塑在金属表面的复合方式。在进行塑料的注塑加工时,以金属材料作为基材,将塑料直接注塑成型在金属材料上。但是,金属和塑料之间的结合作用力有限,两者之间存在脱落的风险,复合可靠性难以提高。Traditional combinations of metal and plastic include adhesive bonding, snap-fit or rivet attachment. However, the conventional composite method has defects such as low composite reliability and a need to increase the fixed connection mechanism. With the development of technology, a composite method of injection molding plastic on a metal surface has appeared in the prior art. In the plastic injection molding process, the plastic is directly injection molded on the metal material using the metal material as a substrate. However, the bonding force between metal and plastic is limited, there is a risk of falling off between the two, and the composite reliability is difficult to improve.
因此,有必要对金属与塑料材料的复合工艺进行改进,提高材料复合的结构可靠性,或者简化制成的产品的结构,减少在产品上增加附加部件。Therefore, it is necessary to improve the composite process of metal and plastic materials, improve the structural reliability of the material composite, or simplify the structure of the finished product, and reduce the addition of additional components to the product.
发明内容Summary of the invention
本发明的一个目的是提供一种不锈钢和塑料复合的新技术方案。It is an object of the present invention to provide a new technical solution for the composite of stainless steel and plastic.
根据本发明的第一方面,提供了一种不锈钢和塑料的结合件,所述结合件包括不锈钢基材,所述不锈钢基材的表面上形成有蜂窝状细孔,经过110-450摄氏度、120-10分钟的高温氧化处理,所述蜂窝状细孔的表 面上形成有氧化膜,所述氧化膜至少包括铁氧化物、铬氧化物或镍氧化物中的两种,所述不锈钢基材上注射成型有塑料材料,所述塑料材料嵌入所述蜂窝状细孔中。According to a first aspect of the present invention, there is provided a joint of stainless steel and plastic, the joint comprising a stainless steel substrate having a honeycomb-shaped pore formed on a surface thereof, after 110-450 degrees Celsius, 120 -10 minutes of high temperature oxidation treatment, the honeycomb pores of the table An oxide film is formed on the surface, the oxide film comprising at least two of iron oxide, chromium oxide or nickel oxide, and the stainless steel substrate is injection-molded with a plastic material, and the plastic material is embedded in the honeycomb In the pores.
可选地,所述氧化膜至少包括铁氧化物和铬氧化物。Optionally, the oxide film comprises at least iron oxide and chromium oxide.
可选地,所述高温氧化处理的温度范围为200-300摄氏度,处理时间为90-30分钟。Optionally, the high temperature oxidation treatment has a temperature in the range of 200-300 degrees Celsius and a treatment time of 90-30 minutes.
可选地,所述塑料材料由聚苯硫醚树脂、聚对苯二甲酸丁醇树脂、聚酰胺、聚碳酸酯和聚烯烃中的至少一种材料制成。Alternatively, the plastic material is made of at least one of a polyphenylene sulfide resin, a polybutylene terephthalate resin, a polyamide, a polycarbonate, and a polyolefin.
可选地,所述蜂窝状细孔的平均孔径范围为10-150nm,所述蜂窝状细孔从不锈钢基材的表面向内部延伸的平均深度范围为10-200nm。Optionally, the honeycomb pores have an average pore diameter ranging from 10 to 150 nm, and the honeycomb pores extend from the surface of the stainless steel substrate to the inside with an average depth ranging from 10 to 200 nm.
可选地,所述氧化膜的厚度范围为1-20nm。进一步可选的,所述氧化膜的厚度范围为10-20nm。Optionally, the oxide film has a thickness ranging from 1 to 20 nm. Further optionally, the oxide film has a thickness ranging from 10 to 20 nm.
可选地,所述氧化膜的表面吸附有一层润孔剂,所述润孔剂为对苯二甲酸、乙二胺四乙酸、对硝基苯磺酸、水溶性氨基酸、乙二胺、三乙醇胺、氨水、氯乙烷、环氧氯丙烷中的至少一种。Optionally, a surface of the oxide film is adsorbed by a layer of a pore-forming agent, wherein the pore-treating agent is terephthalic acid, ethylenediaminetetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, and three At least one of ethanolamine, ammonia, ethyl chloride, and epichlorohydrin.
可选地,所述塑料材料中掺杂有填充材料,所述填充材料为尼龙纤维、碳纤维、玻璃纤维、芳香族聚酰胺纤维、碳酸钙、碳酸镁、二氧化硅及黏土中的至少一种,所述填充材料在所述塑料材料中所占质量百分比的范围为5-40wt%。Optionally, the plastic material is doped with a filler material, and the filler material is at least one of nylon fiber, carbon fiber, glass fiber, aramid fiber, calcium carbonate, magnesium carbonate, silicon dioxide, and clay. The percentage of the filler material in the plastic material ranges from 5 to 40% by weight.
本发明还提供了一种不锈钢和塑料的结合体的加工方法,包括:提供不锈钢基材;对不锈钢基材进行蚀刻处理,在不锈钢基材的表面形成蜂窝状细孔;对所述不锈钢基材进行高温氧化处理,在所述不锈钢基材的表面形成氧化膜,所述氧化膜至少包括铁氧化物、铬氧化物或镍氧化物中的两种,所述高温氧化处理的温度范围为110-450摄氏度,处理时间为120-10分钟;在所述不锈钢基材的表面注塑塑料材料,使塑料材料的部分结构嵌在所述蜂窝状细孔中,形成不锈钢与塑料的一体化结合体。The invention also provides a method for processing a combination of stainless steel and plastic, comprising: providing a stainless steel substrate; etching the stainless steel substrate to form a honeycomb pore on the surface of the stainless steel substrate; Performing a high temperature oxidation treatment to form an oxide film on the surface of the stainless steel substrate, the oxide film including at least two of iron oxide, chromium oxide or nickel oxide, and the temperature range of the high temperature oxidation treatment is 110- 450 degrees Celsius, processing time is 120-10 minutes; plastic material is injection molded on the surface of the stainless steel substrate, and a part of the structure of the plastic material is embedded in the honeycomb pores to form an integrated combination of stainless steel and plastic.
可选地,所述氧化膜至少包括铁氧化物和铬氧化物。Optionally, the oxide film comprises at least iron oxide and chromium oxide.
可选的,所述高温氧化处理的温度范围为200-300℃,处理时间为 90-30分钟。Optionally, the temperature range of the high temperature oxidation treatment is 200-300 ° C, and the processing time is 90-30 minutes.
可选的,所述高温氧化处理的气氛中氧气的体积含量≥99%。Optionally, the volume content of oxygen in the high temperature oxidation treatment atmosphere is ≥99%.
可选地,在高温氧化处理之后,对蜂窝状细孔进行润孔处理,将不锈钢基材进入润孔剂中,所述润孔剂为对苯二甲酸、乙二胺四乙酸、对硝基苯磺酸、水溶性氨基酸、乙二胺、三乙醇胺、氨水、氯乙烷、环氧氯丙烷中至少一种。Optionally, after the high temperature oxidation treatment, the honeycomb pores are subjected to a boring treatment, and the stainless steel substrate is introduced into the pore former, the porphyrin is terephthalic acid, ethylenediaminetetraacetic acid, p-nitro At least one of benzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, aqueous ammonia, ethyl chloride, and epichlorohydrin.
可选地,所述蚀刻处理为化学蚀刻,将不锈钢基材置于30-90摄氏度的化学蚀刻液中浸渍10-120分钟,化学蚀刻液为硫酸、硝酸、磷酸、氢氟酸、硼酸、甲酸、丙酸、丁酸、褐藻酸、草酸、柠檬酸和己内酰胺中的至少一种。Optionally, the etching process is chemical etching, and the stainless steel substrate is immersed in a chemical etching solution of 30-90 degrees Celsius for 10-120 minutes, and the chemical etching solution is sulfuric acid, nitric acid, phosphoric acid, hydrofluoric acid, boric acid, formic acid. At least one of propionic acid, butyric acid, alginic acid, oxalic acid, citric acid, and caprolactam.
可选地,所述蚀刻处理为电化学蚀刻,以所述不锈钢基材为阳极,使待形成蜂窝状细孔的区域发生电化学腐蚀,电化学蚀刻的电压范围为5-60V,持续时间为10-100分钟。Optionally, the etching process is electrochemical etching, and the stainless steel substrate is used as an anode, and the region where the honeycomb pores are to be formed is electrochemically etched, and the electrochemical etching voltage ranges from 5 to 60 V, and the duration is 10-100 minutes.
本发明的发明人发现,在现有技术中,虽然出现了将一些金属材料与塑料材料注塑复合的技术方案,但是,对于不锈钢与塑料材料的复合方式,现有技术中并没有出现改进的、复合可靠性高的技术方案。因此,本发明所要实现的技术任务或者所要解决的技术问题是本领域技术人员从未想到的或者没有预期到的,故本发明是一种新的技术方案。The inventors of the present invention have found that in the prior art, although there are technical solutions for injection-molding some metal materials with plastic materials, there is no improvement in the prior art for the composite manner of stainless steel and plastic materials. A technical solution with high reliability. Therefore, the technical task to be achieved by the present invention or the technical problem to be solved is not thought of or expected by those skilled in the art, so the present invention is a new technical solution.
通过以下参照附图对本发明的示例性实施例的详细描述,本发明的其它特征及其优点将会变得清楚。Other features and advantages of the present invention will become apparent from the Detailed Description of the <RTIgt;
附图说明DRAWINGS
被结合在说明书中并构成说明书的一部分的附图示出了本发明的实施例,并且连同其说明一起用于解释本发明的原理。The accompanying drawings, which are incorporated in FIG
图1是本发明提供的不锈钢和塑料的结合件的结构示意图。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the structure of a joint of stainless steel and plastic provided by the present invention.
图2是本发明一种实施方式中提供的蜂窝状细孔的形貌特征示意图。2 is a schematic view showing the topographical features of the honeycomb pores provided in an embodiment of the present invention.
图3是本发明提供的不锈钢基材的表面结构示意图。 3 is a schematic view showing the surface structure of a stainless steel substrate provided by the present invention.
具体实施方式detailed description
现在将参照附图来详细描述本发明的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the drawings. It should be noted that the relative arrangement of the components and steps, numerical expressions and numerical values set forth in the embodiments are not intended to limit the scope of the invention unless otherwise specified.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。The following description of the at least one exemplary embodiment is merely illustrative and is in no way
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Techniques, methods and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail, but the techniques, methods and apparatus should be considered as part of the specification, where appropriate.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all of the examples shown and discussed herein, any specific values are to be construed as illustrative only and not as a limitation. Thus, other examples of the exemplary embodiments may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。It should be noted that similar reference numerals and letters indicate similar items in the following figures, and therefore, once an item is defined in one figure, it is not required to be further discussed in the subsequent figures.
本发明提供了一种不锈钢和塑料的结合件,该结合件包括不锈钢基材和注塑塑料。如图1所示,所述不锈钢基材1的表面上形成有蜂窝状细孔11,所述蜂窝状细孔11为纳米级的孔洞结构。可选地,所述蜂窝状细孔11可以只形成在不锈钢基材1上需要注塑塑料材料2的区域。或者,也可以在不锈钢基材1的全部表面形成蜂窝状细孔11。特别地,所述蜂窝状细孔11的表面上形成有氧化膜,所述氧化膜是经过高温氧化处理形成的。可以将所述不锈钢基材1放置在热处理设备中,在110-450摄氏度的温度中热处理120-10分钟,具体的,可以是在温度范围为110-200摄氏度的条件中热处理120-90分钟,在温度范围为200-300摄氏度的条件中热处理90-30分钟,在温度范围为300-450摄氏度的条件中热处理30-10分钟,从而至少在蜂窝状细孔11的表面上形成氧化膜。上述具体温度与时间的设定仅是示例性的,通常要获得理想状态的氧化膜,温度与时间一 般呈反比趋势,但是这并不是必然的,根据具体情况需要,对氧化膜的质量要求降低的情况下,温度与时间可以不需要在这种趋势下设定,例如,在110摄氏度的情况下,仅加热10-30分钟。所述氧化膜主要包括铁氧化物、铬氧化物或镍氧化物中的至少两种,例如可以包含铁氧化物和铬氧化物,或者可以包含铁氧化物、铬氧化物和镍氧化物等。通过对热处理的温度和时间进行调控,可以调节氧化膜的厚度和成分,上述具体的温度和时间是本发明为达到技术效果的优选的实施方式。所述不锈钢基材1的表面上注塑成型有塑料材料2,塑料材料2注塑在不锈钢基材1上具有蜂窝状细孔11的区域。在所述塑料材料2与不锈钢基材1接触面上,塑料材料2嵌入所述蜂窝状细孔11中。The present invention provides a combination of stainless steel and plastic that includes a stainless steel substrate and an injection molded plastic. As shown in FIG. 1, a honeycomb-like pore 11 is formed on the surface of the stainless steel substrate 1, and the honeycomb-shaped pores 11 have a nano-scale pore structure. Alternatively, the honeycomb pores 11 may be formed only in a region on the stainless steel substrate 1 where the plastic material 2 needs to be injection molded. Alternatively, the honeycomb pores 11 may be formed on the entire surface of the stainless steel substrate 1. Specifically, an oxide film is formed on the surface of the honeycomb pores 11, and the oxide film is formed by high temperature oxidation treatment. The stainless steel substrate 1 may be placed in a heat treatment apparatus and heat-treated at a temperature of 110-450 degrees Celsius for 120-10 minutes, and specifically, may be heat-treated for 120-90 minutes in a temperature range of 110-200 degrees Celsius. The heat treatment is carried out for 90 to 30 minutes in a temperature range of 200 to 300 ° C, and heat treatment is carried out for 30 to 10 minutes in a temperature range of 300 to 450 ° C to form an oxide film on at least the surface of the honeycomb pores 11. The above specific temperature and time settings are only exemplary, and it is usually necessary to obtain an ideal oxide film, temperature and time. Generally, there is an inverse trend, but this is not inevitable. According to the specific situation, if the quality requirement of the oxide film is lowered, the temperature and time may not need to be set under this trend, for example, at 110 degrees Celsius. , only heat for 10-30 minutes. The oxide film mainly includes at least two of iron oxides, chromium oxides, or nickel oxides, and may include, for example, iron oxides and chromium oxides, or may include iron oxides, chromium oxides, nickel oxides, and the like. The thickness and composition of the oxide film can be adjusted by adjusting the temperature and time of the heat treatment, and the above specific temperature and time are preferred embodiments of the present invention to achieve the technical effect. A plastic material 2 is injection-molded on the surface of the stainless steel substrate 1, and the plastic material 2 is injection molded on a region of the stainless steel substrate 1 having the honeycomb pores 11. On the contact surface of the plastic material 2 with the stainless steel substrate 1, a plastic material 2 is embedded in the honeycomb pores 11.
本发明提供的不锈钢和塑料的结合件具有如下技术效果,首先,经过高温氧化处理形成的氧化膜体积发生膨胀,表面形成细微的凹凸面,增加了蜂窝状细孔的表面粗糙度,在蜂窝状细孔的基础上进一步提高了不锈钢基材与塑料材料的结合作用力。The joint of stainless steel and plastic provided by the invention has the following technical effects. First, the volume of the oxide film formed by the high temperature oxidation treatment is expanded, and the surface forms a fine uneven surface, which increases the surface roughness of the honeycomb pores in the honeycomb shape. The combination of the stainless steel substrate and the plastic material is further improved on the basis of the fine holes.
第二,高温氧化处理形成的氧化膜是从不锈钢基材的表面原位氧化生长而成,氧化膜致密、厚度较厚,所述氧化膜与不锈钢基材之间具有更强的结合力。因此,结合件整体在拉拔或者剪切过程中,不锈钢基材与塑料材料不易分离、损坏。特别地,原位氧化生长而成的氧化膜相对于使用含有金属离子的酸溶液或盐溶液浸渍、烘干形成的氧化层具有明显的、更强的结合作用力。这种氧化膜与不锈钢基材的物理化学结合性更强。而且,本发明的氧化膜与上述传统氧化膜相比,结构更密实,耐腐蚀性更强,这种结构特点保证了塑料材料注塑在氧化膜上的可靠性,防止腐蚀开裂、力学断裂等情况。Second, the oxide film formed by the high temperature oxidation treatment is formed by in-situ oxidative growth from the surface of the stainless steel substrate. The oxide film is dense and thick, and the oxide film has a stronger bonding force with the stainless steel substrate. Therefore, the stainless steel substrate and the plastic material are not easily separated and damaged during the drawing or shearing process. In particular, the oxide film grown by in-situ oxidation has a distinct and stronger bonding force with respect to the oxide layer formed by impregnation and drying using an acid solution or a salt solution containing metal ions. This oxide film is more physically and chemically bonded to the stainless steel substrate. Moreover, the oxide film of the present invention has a denser structure and stronger corrosion resistance than the above-mentioned conventional oxide film. This structural feature ensures the reliability of plastic material injection on the oxide film, and prevents corrosion cracking, mechanical fracture, and the like. .
在进行注塑工艺时,所述氧化膜能够减少塑料材料的热量散失,减少塑料材料的热量从不锈钢基材的一侧散失。这一效果延缓了塑料材料凝固、结晶的时间,使塑料材料能够更充分的填充在蜂窝状细孔内,蜂窝状细孔的底部也能够获得较好的填充。这样,不锈钢基材与塑料材料之间能够呈现更好的气密性,并且连接可靠性更高。特别地,三氧化二铁的导热 率低,而氧化亚铁的导热率相对较高,其中,在400℃的情况下,不锈钢的导热系数为16.3W/m·K,三氧化二铁的导热系数为5.1W/m·K,氧化亚铁的导热系数为15.0W/m·K。对于铁氧化物,高温氧化处理的氧化更充分,经过高温氧化处理后,三氧化二铁的含量大幅度提高,而氧化亚铁的含量大幅度降低。另外,由于铬元素活泼于铁元素,高温氧化加快了金属反应速率,氧化铬薄膜更加致密,在400℃的情况下,氧化铬的导热系数为10W/m·K左右。上述是本发明中氧化膜具有良好隔热作用的原因之一。When the injection molding process is performed, the oxide film can reduce the heat loss of the plastic material and reduce the heat of the plastic material from being lost from one side of the stainless steel substrate. This effect delays the time for solidification and crystallization of the plastic material, so that the plastic material can be more fully filled in the honeycomb pores, and the bottom of the honeycomb pores can also be well filled. In this way, the stainless steel substrate and the plastic material can exhibit better airtightness and the connection reliability is higher. In particular, the thermal conductivity of ferric oxide The rate is low, and the thermal conductivity of ferrous oxide is relatively high. Among them, the thermal conductivity of stainless steel is 16.3 W/m·K at 400 ° C, and the thermal conductivity of ferric oxide is 5.1 W/m·K. The thermal conductivity of ferrous oxide is 15.0 W/m·K. For iron oxides, the oxidation by high temperature oxidation treatment is more sufficient. After high temperature oxidation treatment, the content of ferric oxide is greatly increased, and the content of ferrous oxide is greatly reduced. In addition, since chromium is active in iron, high-temperature oxidation accelerates the metal reaction rate, and the chromium oxide film is denser. At 400 ° C, the thermal conductivity of chromium oxide is about 10 W/m·K. The above is one of the reasons why the oxide film of the present invention has a good heat insulating effect.
钢铁材料的常规氧化膜主要是铁的自然氧化膜,或者是锰氧化物、锌磷氧化物等,这种氧化膜的导热性较大,无法起到隔热的作用。其中,对于不锈钢材料来说,化学蚀刻后的不锈钢材料,由于铬元素活泼于铁元素优先被腐蚀,因此不锈钢的自然氧化膜还包括稀松的、极薄的铬氧化物。这种氧化物层易受到外界环境及机械接触的破坏。如果直接将塑料材料注塑在这种氧化物层上,金属铁等其它金属原子会不断析出,形成疏松的氧化膜。这种氧化膜不但不能起到隔热的作用,而且也不具有防腐蚀的作用,对塑料材料的结合可靠性造成影响。The conventional oxide film of the steel material is mainly a natural oxide film of iron, or a manganese oxide, a zinc phosphorus oxide, etc., and the oxide film has a large thermal conductivity and cannot function as a heat insulator. Among them, for stainless steel materials, the stainless steel material after chemical etching is preferentially corroded by the active element of chromium, so the natural oxide film of stainless steel also includes a loose, extremely thin chromium oxide. This oxide layer is susceptible to damage from external environments and mechanical contact. If a plastic material is directly injected onto the oxide layer, other metal atoms such as metal iron are continuously precipitated to form a loose oxide film. This oxide film not only does not function as a heat insulator, but also does not have an anti-corrosion effect, which affects the bonding reliability of the plastic material.
在本发明的一种实施方式中,通过对高温氧化处理的条件进行调控,结合能谱分析,氧化膜中主要存在Fe、Cr、Ni、O元素,其中Ni元素含量较低。所以,氧化膜主要以较小导热系数铁氧化物和铬氧化物为主,呈现出更优的隔热效果。In one embodiment of the present invention, by adjusting the conditions of the high temperature oxidation treatment and combining the energy spectrum analysis, the Fe, Cr, Ni, and O elements are mainly present in the oxide film, wherein the Ni element content is low. Therefore, the oxide film mainly has a small thermal conductivity of iron oxide and chromium oxide, and exhibits superior heat insulation effect.
另一方面,由于本发明提供的结合件具有上述技术效果,所以在本发明中,可以适当减小蜂窝状细孔的孔径,仍能保证不锈钢基材与塑料材料之间的结合作用力。降低蜂窝状细孔的孔径,相应的成孔工艺也得到简化,由此带来工艺流程的简化和时间成本的降低。蜂窝状细孔的孔径降低后,孔洞的分布更均匀,成孔质量更高。图2示出了经过高温氧化处理后,不锈钢基材表面的蜂窝状细孔的形貌,蜂窝状细孔分布均匀。On the other hand, since the bonding member provided by the present invention has the above-described technical effects, in the present invention, the pore diameter of the honeycomb pores can be appropriately reduced, and the bonding force between the stainless steel substrate and the plastic material can be ensured. By reducing the pore size of the honeycomb pores, the corresponding pore forming process is also simplified, thereby resulting in simplification of the process flow and reduction in time cost. After the pore size of the honeycomb pores is lowered, the pores are more evenly distributed and the pore quality is higher. Fig. 2 shows the morphology of the honeycomb pores on the surface of the stainless steel substrate after high-temperature oxidation treatment, and the honeycomb pores are uniformly distributed.
特别地,在本发明的优选的实施方式中,形成氧化膜的高温氧化处理可以在氧气体积含量为75%-100%的气氛下进行,优选氧气的体积含量≥99%,在高氧气压的气氛中,进一步使铁元素充分氧化,主要形成三氧 化二铁,使铬或镍元素进一步加快氧化,形成致密氧化膜。通过调节高温氧化处理的气氛中的含氧量,可以控制氧化膜的材料和厚度。根据对结合件的性能要求,可以调节上述参数,本发明不对此进行限制。In particular, in a preferred embodiment of the present invention, the high temperature oxidation treatment for forming an oxide film can be carried out in an atmosphere having an oxygen volume content of 75% to 100%, preferably a volume content of oxygen ≥ 99%, at a high oxygen pressure. In the atmosphere, the iron element is further oxidized sufficiently to form trioxane. The iron is further oxidized to further accelerate the oxidation of chromium or nickel to form a dense oxide film. The material and thickness of the oxide film can be controlled by adjusting the oxygen content in the atmosphere of the high temperature oxidation treatment. The above parameters can be adjusted according to the performance requirements of the bonding member, which is not limited by the present invention.
另外,本发明所述的氧化膜通过高温氧化处理形成,能够提高塑料材料在注塑时的吸附、填充效果,使塑料材料更充分、可靠的吸附嵌入所述蜂窝状细孔中。主要原因在于,高温氧化处理过程中,已经生成的氧化物与氧原子的界面发生氧分子还原反应,形成大量的O2 -活性离子。该类活性离子在氧化膜表面的生成和聚集更有利于后续的湿润剂及塑胶的吸附。这一技术效果在现有技术中的自然氧化膜或者经酸碱氧化形成的氧化膜上并不存在,是常规氧化膜无法比拟的技术效果。In addition, the oxide film of the present invention is formed by high-temperature oxidation treatment, which can improve the adsorption and filling effect of the plastic material during injection molding, and make the plastic material more fully and reliably adsorbed into the honeycomb pores. The main reason is that the high temperature oxidation process, the oxide interface which has been generated with the oxygen atom of molecular oxygen reduction reaction occurs, forming a large amount of O 2 - active ion. The formation and aggregation of such active ions on the surface of the oxide film is more conducive to the subsequent adsorption of humectants and plastics. This technical effect does not exist on the natural oxide film or the oxide film formed by acid-base oxidation in the prior art, and is a technical effect unmatched by the conventional oxide film.
特别地,所述氧化膜的表面可以吸附有润孔剂。所述润孔剂能够改善氧化膜的表面特征,使得进行注塑成型工艺时,塑料材料能够顺畅的流动到蜂窝状细孔中。本发明对氧化膜的处理方式能够提高润孔剂在氧化膜上的吸附。可选地,所述润孔剂为对苯二甲酸、乙二胺四乙酸、对硝基苯磺酸、水溶性氨基酸、乙二胺、三乙醇胺、氨水、氯乙烷、环氧氯丙烷中的至少一种。In particular, the surface of the oxide film may be adsorbed with a pore former. The pore-penetrating agent can improve the surface characteristics of the oxide film, so that the plastic material can smoothly flow into the honeycomb pores during the injection molding process. The treatment method of the oxide film of the present invention can improve the adsorption of the pore-forming agent on the oxide film. Optionally, the pore-treating agent is terephthalic acid, ethylenediaminetetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, ammonia, ethyl chloride, epichlorohydrin. At least one of them.
可选地,所述氧化膜的厚度范围可以为1-20nm,可以通过对高温氧化处理的温度、时间、气氛等条件进行调控,从而调节氧化膜的厚度。Optionally, the oxide film may have a thickness ranging from 1 to 20 nm, and the thickness of the oxide film may be adjusted by adjusting conditions such as temperature, time, and atmosphere of the high temperature oxidation treatment.
可选地,所述塑料材料可以由聚苯硫醚树脂、聚对苯二甲酸丁醇树脂、聚酰胺、聚碳酸酯和聚烯烃中的至少一种材料制成。这些材料可以组合形成高硬度的结晶性树脂组合物,在注塑工艺中,组合物冷却后可以在蜂窝状细孔中结晶凝固。Alternatively, the plastic material may be made of at least one of a polyphenylene sulfide resin, a polybutylene terephthalate resin, a polyamide, a polycarbonate, and a polyolefin. These materials can be combined to form a high-hardness crystalline resin composition in which the composition can be crystallized and solidified in the honeycomb pores after cooling.
可选地,所述蜂窝状细孔的平均孔径范围可以为10-150nm,所述蜂窝状细孔从不锈钢基材的表面向内部延伸的平均深度范围为10-200nm。可以通过对成孔工艺的调控对上述结构特征进行调节。可选地,所述蜂窝状细孔的平均孔径大小为50-100nm,同时氧化膜的厚度范围在10-20nm时,塑料材料与不锈钢的耐腐蚀、防开裂效果最优。Alternatively, the honeycomb pores may have an average pore diameter ranging from 10 to 150 nm, and the honeycomb pores may extend from the surface of the stainless steel substrate to an inner depth ranging from 10 to 200 nm. The above structural features can be adjusted by controlling the pore forming process. Optionally, the honeycomb pores have an average pore size of 50-100 nm, and the corrosion resistance and crack prevention effect of the plastic material and the stainless steel are optimal when the thickness of the oxide film ranges from 10 to 20 nm.
特别地,所述塑料材料中还可以掺杂有填充材料,所述填充材料为 尼龙纤维、碳纤维、玻璃纤维、芳香族聚酰胺纤维、碳酸钙、碳酸镁、二氧化硅及黏土中的至少一种,所述填充材料在所述塑料材料中所占质量百分比的范围为5-40wt%。所述填充材料可以在进行注塑加工工艺之前掺杂填充在塑料材料中。In particular, the plastic material may also be doped with a filling material, and the filling material is At least one of nylon fiber, carbon fiber, glass fiber, aramid fiber, calcium carbonate, magnesium carbonate, silicon dioxide, and clay, wherein the filler material accounts for a mass percentage of the plastic material in the range of 5 - 40wt%. The filler material may be doped in the plastic material prior to the injection molding process.
不锈钢的线膨胀系数为1.5×10-5/℃,而塑料材料的线膨胀系数在6-8×10-5/℃,不锈钢与塑料材料间相差较大的线膨胀系数不利于塑料材料的固化过程。因此,有必要对于塑料材料加以改性以降低塑料材料的线膨胀系数。例如,玻璃纤维材料的线膨胀系数仅为3.8×10-5/℃,可以将玻璃纤维等材料掺在在塑料材料中,使塑料材料组合物的线膨胀系数与不锈钢尽可能的接近。The coefficient of linear expansion of stainless steel is 1.5×10 -5 /°C, while the coefficient of linear expansion of plastic materials is 6-8×10 -5 /°C. The coefficient of linear expansion between stainless steel and plastic materials is not conducive to the curing of plastic materials. process. Therefore, it is necessary to modify the plastic material to reduce the coefficient of linear expansion of the plastic material. For example, the glass fiber material has a linear expansion coefficient of only 3.8 × 10 -5 / ° C, and a material such as glass fiber can be blended in the plastic material so that the linear expansion coefficient of the plastic material composition is as close as possible to the stainless steel.
本发明还提供了一种不锈钢和塑料的结合体的加工方法,首先,提供不锈钢基材,对不锈钢基材进行蚀刻处理,以在不锈钢基材的表面形成蜂窝状细孔;然后,对所述不锈钢基材进行高温氧化处理,在所述不锈钢基材的表面形成氧化膜,所述氧化膜至少包括铁氧化物、铬氧化物或镍氧化物中的两种,例如可以包含铁氧化物和铬氧化物,或者可以包含铁氧化物、铬氧化物和镍氧化物等,所述高温氧化处理的温度范围为110-450摄氏度,处理时间为120-10分钟;最后,在所述不锈钢基材的表面注塑塑料材料,使塑料材料的部分结构嵌在所述蜂窝状细孔中,形成不锈钢与塑料的一体化结合体。通过本发明提供的加工方法,能够制备本发明提供的不锈钢和塑料的结合体。The present invention also provides a method for processing a combination of stainless steel and plastic. First, a stainless steel substrate is provided, and the stainless steel substrate is etched to form honeycomb pores on the surface of the stainless steel substrate; The stainless steel substrate is subjected to a high temperature oxidation treatment to form an oxide film on the surface of the stainless steel substrate, the oxide film including at least two of iron oxide, chromium oxide or nickel oxide, for example, iron oxide and chromium may be contained. An oxide, or may comprise iron oxide, chromium oxide, nickel oxide, etc., said high temperature oxidation treatment temperature range of 110-450 degrees Celsius, treatment time of 120-10 minutes; finally, on the stainless steel substrate The plastic material is surface-molded so that a part of the structure of the plastic material is embedded in the honeycomb pores to form an integrated combination of stainless steel and plastic. The combination of stainless steel and plastic provided by the present invention can be prepared by the processing method provided by the present invention.
在本发明的优选的实施方式中,高温氧化处理是在温度范围为200-300摄氏度的条件中热处理90-30分钟,生成氧化膜的质量较好。In a preferred embodiment of the present invention, the high temperature oxidation treatment is performed by heat treatment for 90 to 30 minutes in a temperature range of 200 to 300 degrees Celsius, and the quality of the oxide film formed is good.
可选地,在进行高温氧化处理之后,可以对所述不锈钢基材进行润孔处理,将不锈钢基材浸入润孔剂中,浸泡一定时间后将不锈钢基材取出。所述润孔处理可以改善氧化膜的表面特性,使后续注塑加工中塑料材料能够更好的填充到所述蜂窝状细孔中,形成塑料材料凝固后嵌于蜂窝状细孔中的形态。所述润孔剂可以为对苯二甲酸、乙二胺四乙酸、对硝基苯磺酸、水溶性氨基酸、乙二胺、三乙醇胺、氨水、氯乙烷、环氧氯丙烷中至少一 种。将不锈钢基材从润孔剂中取出后,可以自然晾干也可以清洗烘干。均匀附着在氧化层上的润孔剂可以与注塑过程中的塑料材料发生物理和化学反应,使得塑料材料加速充满蜂窝状细孔内,显著提高塑胶与不锈钢件的结合力。Alternatively, after the high temperature oxidation treatment, the stainless steel substrate may be subjected to a boring treatment, the stainless steel substrate is immersed in the porogen, and the stainless steel substrate is taken out after immersion for a certain period of time. The reaming treatment can improve the surface characteristics of the oxide film, so that the plastic material can be better filled into the honeycomb pores in the subsequent injection molding process, and the plastic material is solidified and embedded in the honeycomb pores. The pore-treating agent may be at least one of terephthalic acid, ethylenediaminetetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, ammonia, ethyl chloride, and epichlorohydrin. Kind. After the stainless steel substrate is taken out from the porogen, it can be dried naturally or washed. The pore-penetrating agent uniformly attached to the oxide layer can physically and chemically react with the plastic material in the injection molding process, so that the plastic material accelerates into the honeycomb-like pores, and the bonding force between the plastic and the stainless steel member is remarkably improved.
可选地,形成氧化膜的高温氧化处理可以在氧气体积含量为75%-100%的气氛下进行,优选氧气的体积含量≥99%,进一步的可以在纯氧的气氛下进行。通过调节高温氧化处理的气氛中的含氧量,可以控制氧化膜的材料和厚度。根据对结合件的性能要求,可以调节上述参数,本发明不对此进行限制。Alternatively, the high temperature oxidation treatment for forming the oxide film may be carried out in an atmosphere having an oxygen volume content of from 75% to 100%, preferably a volume content of oxygen of ≥99%, and further may be carried out under a pure oxygen atmosphere. The material and thickness of the oxide film can be controlled by adjusting the oxygen content in the atmosphere of the high temperature oxidation treatment. The above parameters can be adjusted according to the performance requirements of the bonding member, which is not limited by the present invention.
在对不锈钢基材进行蚀刻处理之前,还可以包括预处理的步骤。可选地,可以预先进行不锈钢基材的除油脱脂处理。将不锈钢基材浸泡于35-80℃的不锈钢清洗剂中超声处理60-600s,随后置于电导率小于20us/cm的纯水中清洗60s。所述不锈钢清洗剂为100-300g/L的酸、碱或有机溶剂等。The step of pretreatment may also be included prior to etching the stainless steel substrate. Alternatively, the degreasing and degreasing treatment of the stainless steel substrate may be performed in advance. The stainless steel substrate was soaked in a stainless steel cleaning agent at 35-80 ° C for 60-600 s, and then washed in pure water having a conductivity of less than 20 us/cm for 60 s. The stainless steel cleaning agent is an acid, a base or an organic solvent of 100 to 300 g/L.
可选地,还可以对不锈钢基材的表层进行去自然氧化物处理。将除油脂后的不锈钢基材置于40-80℃除膜液中浸渍60s左右,随后置于中和液中处理60s左右,而后置于纯水中清洗。所述除膜液为5-10vol.%氢氧化钠、氢氧化钾等碱性溶液,所述中和液为100-300g/L的稀硝酸和硫酸液中和不锈钢基材上残留的碱性溶液。其主要目的在于去除不锈钢基材表面形成的自然氧化膜,排除不均匀氧化膜对蚀刻过程的不利影响。Alternatively, the surface layer of the stainless steel substrate can also be subjected to de-natural oxide treatment. The degreased stainless steel substrate is immersed in a 40-80 ° C removal solution for about 60 s, then placed in a neutralizing solution for about 60 s, and then washed in pure water. The membrane removing solution is an alkaline solution of 5-10 vol.% sodium hydroxide or potassium hydroxide, and the neutralizing liquid is 100-300 g/L of dilute nitric acid and sulfuric acid liquid and neutralizing alkali residue on the stainless steel substrate. Solution. Its main purpose is to remove the natural oxide film formed on the surface of the stainless steel substrate, and to eliminate the adverse effect of the uneven oxide film on the etching process.
对不锈钢基材进行的蚀刻处理成孔加工可以采用化学蚀刻也可以采用电化学蚀刻,本发明不对此进行限制,可以根据对蜂窝状细孔的结构、性能要求,选择具体的蚀刻处理。The etching treatment of the stainless steel substrate may be performed by chemical etching or electrochemical etching. The present invention does not limit this, and a specific etching treatment may be selected according to the structure and performance requirements of the honeycomb pores.
对于化学蚀刻,可以将不锈钢基材置于30-90摄氏度的化学蚀刻液中浸渍10-120分钟,化学蚀刻液为硫酸、硝酸、磷酸、氢氟酸、硼酸、甲酸、丙酸、丁酸、褐藻酸、草酸、柠檬酸和己内酰胺中的至少一种。可选地,整个蚀刻处理成孔的过程可以包括多次不同的化学蚀刻步骤,以调控蜂窝状细孔的孔径、分布情况等成孔效果。 For chemical etching, the stainless steel substrate may be immersed in a chemical etching solution of 30-90 degrees Celsius for 10-120 minutes, and the chemical etching solution is sulfuric acid, nitric acid, phosphoric acid, hydrofluoric acid, boric acid, formic acid, propionic acid, butyric acid, At least one of alginic acid, oxalic acid, citric acid, and caprolactam. Alternatively, the entire etching process to form a hole may include a plurality of different chemical etching steps to control the pore-forming effect of the pore size, distribution, and the like of the honeycomb pores.
对于电化学蚀刻,可以以所述不锈钢基材为阳极,使待形成蜂窝状细孔的区域发生电化学腐蚀,电化学蚀刻的电压范围为5-60V,持续时间为10-100分钟。For electrochemical etching, the stainless steel substrate can be used as an anode to electrochemically etch a region where the honeycomb pores are to be formed, and the electrochemical etching voltage ranges from 5 to 60 V for a duration of 10 to 100 minutes.
特别地,也可以在整个蚀刻处理的不同步骤中分别采用化学蚀刻和电化学蚀刻。这种蚀刻方式可以得到更丰富的成孔调控效果,例如,可以先采用化学蚀刻形成孔径较大的孔洞,之后再用电化学蚀刻定向腐蚀形成孔径较小的蜂窝状细孔。In particular, it is also possible to employ chemical etching and electrochemical etching, respectively, in different steps of the entire etching process. This etching method can obtain richer pore-forming control effects. For example, chemical etching can be used to form pores with larger pore diameters, and then electrochemical etching etching is used to form honeycomb pores having smaller pore diameters.
虽然已经通过例子对本发明的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本发明的范围。本领域的技术人员应该理解,可在不脱离本发明的范围和精神的情况下,对以上实施例进行修改。本发明的范围由所附权利要求来限定。 While the invention has been described in detail with reference to the preferred embodiments of the present invention, it is understood that It will be appreciated by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the invention. The scope of the invention is defined by the appended claims.

Claims (15)

  1. 一种不锈钢和塑料的结合件,其特征在于,所述结合件包括不锈钢基材,所述不锈钢基材的表面上形成有蜂窝状细孔,经过110-450摄氏度、120-10分钟的高温氧化处理,所述蜂窝状细孔的表面上形成有氧化膜,所述氧化膜至少包括铁氧化物、铬氧化物或镍氧化物中的两种,所述不锈钢基材上注射成型有塑料材料,所述塑料材料嵌入所述蜂窝状细孔中。A joint of stainless steel and plastic, characterized in that the joint comprises a stainless steel substrate, and the surface of the stainless steel substrate is formed with honeycomb pores, which are oxidized at a high temperature of 110-450 degrees Celsius for 120-10 minutes. Processing, an oxide film is formed on a surface of the honeycomb pore, the oxide film comprising at least two of iron oxide, chromium oxide or nickel oxide, and the stainless steel substrate is injection-molded with a plastic material, The plastic material is embedded in the honeycomb pores.
  2. 根据权利要求1所述的不锈钢和塑料的结合件,其特征在于,所述氧化膜至少包括铁氧化物和铬氧化物。The combination of stainless steel and plastic according to claim 1, wherein said oxide film comprises at least iron oxide and chromium oxide.
  3. 根据权利要求1或2所述的不锈钢和塑料的结合件,其特征在于,所述高温氧化处理的温度范围为200-300摄氏度,处理时间为90-30分钟。The combination of stainless steel and plastic according to claim 1 or 2, wherein the high temperature oxidation treatment has a temperature in the range of 200 to 300 degrees Celsius and a treatment time of 90 to 30 minutes.
  4. 根据权利要求1-3任意之一所述的不锈钢和塑料的结合件,其特征在于,所述塑料材料由聚苯硫醚树脂、聚对苯二甲酸丁醇树脂、聚酰胺、聚碳酸酯和聚烯烃中的至少一种材料制成。A combination of stainless steel and plastic according to any one of claims 1 to 3, wherein the plastic material is made of polyphenylene sulfide resin, polybutylene terephthalate resin, polyamide, polycarbonate, and Made of at least one material in the polyolefin.
  5. 根据权利要求1-4任意之一所述的不锈钢和塑料的结合件,其特征在于,所述蜂窝状细孔的平均孔径范围为10-150nm,所述蜂窝状细孔从不锈钢基材的表面向内部延伸的平均深度范围为10-200nm。The combination of stainless steel and plastic according to any one of claims 1 to 4, wherein the honeycomb pores have an average pore diameter ranging from 10 to 150 nm, and the honeycomb pores are from the surface of the stainless steel substrate. The average depth extending into the interior ranges from 10 to 200 nm.
  6. 根据权利要求1-5任意之一所述的不锈钢和塑料的结合件,其特征在于,所述氧化膜的厚度范围为1-20nm。A combination of stainless steel and plastic according to any one of claims 1 to 5, wherein the oxide film has a thickness ranging from 1 to 20 nm.
  7. 根据权利要求1-6任意之一所述的不锈钢和塑料的结合件,其特征在于,所述氧化膜的表面吸附有一层润孔剂,所述润孔剂为对苯二甲酸、乙二胺四乙酸、对硝基苯磺酸、水溶性氨基酸、乙二胺、三乙醇胺、氨水、氯乙烷、环氧氯丙烷中的至少一种。The combination of stainless steel and plastic according to any one of claims 1 to 6, wherein a surface of the oxide film is adsorbed with a layer of a pore-forming agent, and the pore-piercing agent is terephthalic acid or ethylenediamine. At least one of tetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, aqueous ammonia, ethyl chloride, and epichlorohydrin.
  8. 根据权利要求1-7任意之一所述的不锈钢和塑料的结合件,其特征在于,所述塑料材料中掺杂有填充材料,所述填充材料为尼龙纤维、碳纤维、玻璃纤维、芳香族聚酰胺纤维、碳酸钙、碳酸镁、二氧化硅及黏土中的至少一种,所述填充材料在所述塑料材料中所占质量百分比的范围为 5-40wt%。The combination of stainless steel and plastic according to any one of claims 1 to 7, wherein the plastic material is doped with a filler material, which is nylon fiber, carbon fiber, glass fiber, aromatic poly At least one of an amide fiber, a calcium carbonate, a magnesium carbonate, a silica, and a clay, the percentage by mass of the filler material in the plastic material is 5-40% by weight.
  9. 一种不锈钢和塑料的结合体的加工方法,其特征在于,提供不锈钢基材;对不锈钢基材进行蚀刻处理,在不锈钢基材的表面形成蜂窝状细孔;对所述不锈钢基材进行高温氧化处理,在所述不锈钢基材的表面形成氧化膜,所述氧化膜至少包括铁氧化物、铬氧化物或镍氧化物中的两种,所述高温氧化处理的温度范围为110-450摄氏度,处理时间为120-10分钟;在所述不锈钢基材的表面注塑塑料材料,使塑料材料的部分结构嵌在所述蜂窝状细孔中,形成不锈钢与塑料的一体化结合体。A method for processing a combination of stainless steel and plastic, characterized in that a stainless steel substrate is provided; an etching process is performed on the stainless steel substrate, and honeycomb pores are formed on the surface of the stainless steel substrate; and the stainless steel substrate is subjected to high temperature oxidation. Processing, forming an oxide film on the surface of the stainless steel substrate, the oxide film comprising at least two of iron oxide, chromium oxide or nickel oxide, and the temperature range of the high temperature oxidation treatment is 110-450 degrees Celsius, The treatment time is 120-10 minutes; the plastic material is injection molded on the surface of the stainless steel substrate, and a partial structure of the plastic material is embedded in the honeycomb pores to form an integrated combination of stainless steel and plastic.
  10. 根据权利要求9所述的加工方法,其特征在于,所述氧化膜至少包括铁氧化物和铬氧化物。The processing method according to claim 9, wherein the oxide film comprises at least iron oxide and chromium oxide.
  11. 根据权利要求9或10所述的加工方法,其特征在于,所述高温氧化处理的温度范围为200-300℃,处理时间为90-30分钟。The processing method according to claim 9 or 10, wherein the high temperature oxidation treatment has a temperature in the range of 200 to 300 ° C and a treatment time of 90 to 30 minutes.
  12. 根据权利要求9-11任意之一所述的加工方法,其特征在于,所述高温氧化处理的气氛中氧气的体积含量≥99%。The processing method according to any one of claims 9 to 11, characterized in that the volume content of oxygen in the atmosphere of the high temperature oxidation treatment is ≥ 99%.
  13. 根据权利要求9-12任意之一所述的加工方法,其特征在于,在高温氧化处理之后,对蜂窝状细孔进行润孔处理,将不锈钢基材进入润孔剂中,所述润孔剂为对苯二甲酸、乙二胺四乙酸、对硝基苯磺酸、水溶性氨基酸、乙二胺、三乙醇胺、氨水、氯乙烷、环氧氯丙烷中至少一种。The processing method according to any one of claims 9 to 12, characterized in that after the high-temperature oxidation treatment, the honeycomb pores are subjected to a boring treatment, and the stainless steel substrate is introduced into the pore-forming agent, the pore-piercing agent It is at least one of terephthalic acid, ethylenediaminetetraacetic acid, p-nitrobenzenesulfonic acid, water-soluble amino acid, ethylenediamine, triethanolamine, ammonia, ethyl chloride, and epichlorohydrin.
  14. 根据权利要求9-13任意之一所述的加工方法,其特征在于,所述蚀刻处理为化学蚀刻,将不锈钢基材置于30-90摄氏度的化学蚀刻液中浸渍10-120分钟,化学蚀刻液为硫酸、硝酸、磷酸、氢氟酸、硼酸、甲酸、丙酸、丁酸、褐藻酸、草酸、柠檬酸和己内酰胺中的至少一种。The processing method according to any one of claims 9 to 13, wherein the etching treatment is chemical etching, and the stainless steel substrate is immersed in a chemical etching solution of 30-90 degrees Celsius for 10 to 120 minutes, chemical etching. The liquid is at least one of sulfuric acid, nitric acid, phosphoric acid, hydrofluoric acid, boric acid, formic acid, propionic acid, butyric acid, alginic acid, oxalic acid, citric acid, and caprolactam.
  15. 根据权利要求9-14任意之一所述的加工方法,其特征在于,所述蚀刻处理为电化学蚀刻,以所述不锈钢基材为阳极,使待形成蜂窝状细孔的区域发生电化学腐蚀,电化学蚀刻的电压范围为5-60V,持续时间为10-100分钟。 The processing method according to any one of claims 9 to 14, wherein the etching treatment is electrochemical etching, and the stainless steel substrate is used as an anode to electrochemically etch a region where the honeycomb pores are to be formed. The electrochemical etching has a voltage range of 5-60 V and a duration of 10-100 minutes.
PCT/CN2017/090624 2017-01-16 2017-06-28 Stainless steel and plastic combined member, and processing method therefor WO2018129872A1 (en)

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