WO2018147743A1 - Sound insulating building construction element - Google Patents

Sound insulating building construction element Download PDF

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Publication number
WO2018147743A1
WO2018147743A1 PCT/NO2018/050030 NO2018050030W WO2018147743A1 WO 2018147743 A1 WO2018147743 A1 WO 2018147743A1 NO 2018050030 W NO2018050030 W NO 2018050030W WO 2018147743 A1 WO2018147743 A1 WO 2018147743A1
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WO
WIPO (PCT)
Prior art keywords
web
wall stud
parts
meandering
flange parts
Prior art date
Application number
PCT/NO2018/050030
Other languages
French (fr)
Inventor
Johannes NILSSON
Original Assignee
Hunton Fiber As
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hunton Fiber As filed Critical Hunton Fiber As
Publication of WO2018147743A1 publication Critical patent/WO2018147743A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7409Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts special measures for sound or thermal insulation, including fire protection
    • E04B2/7412Posts or frame members specially adapted for reduced sound or heat transmission
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7453Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling
    • E04B2/7457Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling with wallboards attached to the outer faces of the posts, parallel to the partition
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/80Removable non-load-bearing partitions; Partitions with a free upper edge with framework or posts of wood
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C3/00Structural elongated elements designed for load-supporting
    • E04C3/02Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
    • E04C3/12Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of wood, e.g. with reinforcements, with tensioning members
    • E04C3/16Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of wood, e.g. with reinforcements, with tensioning members with apertured web, e.g. trusses

Definitions

  • the present invention relates to the field of construction elements for construction of a building such as an apartment building or a house, in particular to improvements in a beam, stud or upright construction element for simple and cost effective construction of walls and similar parts of the building, while providing good acoustic insulation between spaces separated by the wall.
  • US5609006 discloses a wall stud including core elements and insulative materials enclosed within C-shaped frame members.
  • a steel profile based wall stud named "Stalstender C 100 Db+” has been presented to the market by Norgips.
  • RU2010121189A discloses a metal-wood I-beam including upper and lower flanges, and also a web. Flanges are made of wood, the web is made of metal. The web comprises transverse semi-cylindrical corrugations. The web is installed in longitudinal slots and cylindrical grooves of flanges and is fixed with cylindrical dowels. Cylindrical dowels are provided along the entire height of the web, thereby providing higher strength of dowel connection of the web with the beam flanges.
  • US2006150567A1 discloses a stud for a wall structure has a central stud member having opposed faces, an acoustic support member mounted on each face of the central stud member and an outer stud member on the outer side of each acoustic support member. Wall sheets are secured to the outer faces of the outer stud members. The space between the wall sheets and adjacent studs may be filled with insulating material or bats.
  • US2006185315A1 discloses a wall stud for the fabrication of building walls.
  • the stud has two sidewalls interconnected by a spanning web that includes first and second portions connected to respective sidewalls and being connected themselves by a curved member, preferably of semicircular shape. Sound insulating material may be packed within the stud.
  • US6381916B 1 disclose an upright section having two section legs extending spaced from each other in the longitudinal direction of the section and connected with each other by a section bridge.
  • the section bridge is equipped with at least one elastic segment having low transverse spring temper and extending in the longitudinal direction of the section.
  • the elastic segment is shaped out of the plane put up by the section bridge and connects the section legs with bending elasticity.
  • the upright section is divided in two section parts that are connected with each other only via the elastic segment arranged between the two parts
  • US6615559B2 and US6755003B 1 disclose a resiliently flexible construction beam including a pair of lateral flange portions and a web extending therebetween, so as to present a crossectional profile corresponding to commonly used construction beam members.
  • the resilient web is conveniently made from a unitary piece of material such as, for example, steel.
  • US5605024A discloses an assembly of parts which form a stud for construction use.
  • the stud assembly reduces heat transfer and noise transmission and comprises two parallely arranged U-shaped channels interconnected by a mesh connector which interconnects the channels at one or more points along their length and is expandable only in a direction transverse to the longitudinal axes of the channels.
  • US3950912A and NO142720 disclose a sound attenuating wall comprising a skeleton frame, surface layers secured thereto, skeleton frame members, and an insulation provided between the skeleton frame members and the surface layers, respectively.
  • the skeleton frame members are formed by two elements which in point of strength act separately of each other and are interconnected by portions of material which are weak or slender in the direction of the plane of the wall.
  • the insulation disposed in the wall fills out only part of the space therein.
  • the present invention provides a building construction element according to the accompanying patent claim 1.
  • the present invention provides a sound or vibration insulating wall system according to the accompanying patent claim 10.
  • the present invention provides a method of fabricating the web part of claim 9, according to the accompanying patent claim 11.
  • Fig. 1 A is a cross sectional view drawing illustrating an exemplary building
  • Fig. IB is a perspective view photography of a section of an actual wall stud embodiment of a building construction element according to the invention
  • Fig. 2 is a top view drawing illustrating in detail a novel web part of a building construction element of the invention
  • Fig 3 A is a partial length side view drawing of the exemplary building construction element according to the invention illustrated in the cross sectional view of figure 1,
  • Fig 3B is a full length side view drawing illustrating the exemplary building
  • Fig. 4A is the top view drawing of the novel web part illustrated in figure 2, illustrating also advantageous dimensions
  • Fig. 4B is a first perspective view photography of an actual web part of a building construction element of the invention, illustrating also advantageous dimensions
  • Fig. 4C is a second perspective view photography of the actual web part of a building construction element of the invention illustrated in figure 4B, and
  • Fig. 4D is a first side view photography of the actual web part of a building construction element of the invention illustrated in figures 4B and 4C.
  • figure 1 illustrates a typical cross section of a building construction element according to the invention, comprising a first flange part, a second flange part, and a web part disposed between the first and second flange parts.
  • the web part has first and second outer wing sections and a meandering center section, of which the first and second outer wing sections are affixed to respective ones of the first and second flange parts.
  • the dimensions indicated in the illustration f figure 1 are typical for the building construction element of the invention as adapted to use as a sound or vibration insulating wall stud, in replace of any well known and frequently used wall stud of dimensions two by four inches.
  • FIG. 2 a top view drawing in figure 2 of the novel web part of a building construction element according to the invention.
  • the meandering or wave shaped center portion, or spine is advantageously generally shape like the letter "s", with the first and second wing portions extending from the center portion as continuations of the respective ends of the "s" shape, thereby providing a mechanical symmetry for symmetrical mechanical properties.
  • the web part is advantageously fabricated from a sheet of steel, by punching, nibbling or similar method, an "H"-shaped blank, and subsequently shaping of the bar, which corresponds to the horizontal stroke, of the "H"-shape to form the meandering portion, or "spine", of the web part.
  • the stems, which correspond to the vertical strokes, of the letter "H" shape are oriented in a substantially coplanar relationship, for example by maintaining their orientation in the plane of the blank.
  • first and second elongated flange parts that are substantially co-oriented, that is oriented along respective substantially parallel longitudinal axes, which in this embodiment are both made from laminated sheets of wood that are glued to each other, such as in a typical plywood construction, and the web part situated between the flange parts with first and second wings at least partially disposed in and attached to matching longitudinal slots formed into sides of the flange parts that are facing each other.
  • At least one or both of the first and second elongated flange parts could be made from same or a different material or structure, such as for example at least one of the first and second elongated flange parts being made from a unitary elongated piece of cut wood.
  • FIG. 3 A of the exemplary building construction element according to the invention having for example the cross section illustrated figure 1.
  • first and second elongated wooden flange parts that are substantially co-oriented, and two longitudinally spaced apart web parts disposed between and attached to the flange parts.
  • the dimensions, in millimeters, indicated in this drawing for the locations of the web parts are advantageous for a building construction element according to the invention providing a wall stud with the cross section indicated in figure 1A, in millimeters, including also the web parts formed from sheet of steel material of from about 1,0 mm to about 1,2mm thickness and with the following further dimensions, according to figures 4A and 4B: Wlis about 65mm; W2 is about 35mm; W3 is about30mm; W4 and W5 are both about 15mm; HI is about 100mm; H2 is about 40mm; and both H3 and H4 are about 30mm.
  • figure 3B of the exemplary building construction element according to the invention embodied as a typical wall stud used in large quantities in the building industry, having for example also a cross section similar to that illustrated figure 1.
  • this illustration are again recognized the full length first and second elongated wooden flange parts, and a total of five longitudinally spaced apart web parts disposed between and attached to the flange parts.
  • the dimensions, in millimeters, indicated in this drawing for the locations of the web parts spaced by about 460mm are advantageous for providing a wall stud with good sound insulating properties, with the cross section dimensions indicated in figure 1 A, in millimeters, including also the web parts formed from sheet steel material of from about 1,0mm to about 1,2mm thickness and with the following further dimensions, according to figures 4A and 4B: Wlis about 65mm; W2 is about 35mm; W3 is about 30mm; W4 and W5 are both about 15mm; HI is about 100mm; H2 is about 40mm; and both H3 and H4 are about 30mm.
  • FIG. 4A and perspective photo in figure 4B illustrations of the novel web part, illustrating also advantageous dimensions for application in the invention embodied as a typical wall stud of various dimensions frequently used in the building industry, and a cross section shape as illustrated figure 1.
  • these illustrations is again recognized the meandering or wave shaped, "spine", center portion of the web, which provides a resilience that effectively reduces transportation of acoustic and vibration energy between the wing portions, thereby also reduces transportation of acoustic and vibration energy between flanges to which the wing portions are attached.
  • the first and second wing portions that are generally aligned in a common plane as continuations of the respective ends of the meandering or wave shaped, or spine, center portion.
  • the height dimension H2 is about Hl *0.4
  • H3 and H4 are both about Hl *0,3
  • the width dimension W2 is about Wl *0,54
  • W3 is about Wl *0,46
  • W4 and W5 are both about W 1 *0,23.
  • a wall stud according to the invention comprising first and second wooden flanges and a web as disclosed herein of "two by four" size and with the advantageous specific dimensions disclosed herein, provides sound and vibration insulation between rooms separated by a wall constructed with the wall stud of the invention and Fermacell type wall boards, that is at a level corresponding to, or even better than, that of prior art sound insulating all steel wall stud, while providing convenience of allowing use of a wider selection of efficient fasteners and fastening methods for fastening Fermacell type boards to the wall studs.
  • a very rapid mounting of excellent quality in building a wall with good sound or vibration insulating properties is achievable by fastening Fermacell type boards to at least one of the first and second wood flanges of beam shaped wall studs according to the invention by cramp staples.

Abstract

A sound and vibration insulating beam shaped wall stud comprising first and second elongated and co-oriented flange parts, and a plurality of spaced apart web parts disposed between the first and second flange parts. The web parts each have a meandering center portion and first and second outer wing portions extending from respective opposite ends of the meandering center portion, and the first and second outer wing portions are affixed to respective ones of the first and second flange parts.

Description

SOUND INSULATING BUILDING CONSTRUCTION ELEMENT Field of invention The present invention relates to the field of construction elements for construction of a building such as an apartment building or a house, in particular to improvements in a beam, stud or upright construction element for simple and cost effective construction of walls and similar parts of the building, while providing good acoustic insulation between spaces separated by the wall.
Requirements and background
Building regulations typically determine the minimum requirements for all aspects of sound insulation of a building. As an example, the regulation "Byggteknisk Forskrift (TEK10)" of the Norwegian "Direktoratet for Byggkvalitet", which refers to the sound Class C of the Norwegian Standard NS8175, specifies in section 13-6 general design requirements on sound and vibrations to consider the need of occupants of a building for protection against noise and vibrations, and further in sections 13-7 and 13-11 the design requirements with regard to particularly sound insulation and vibrations, respectively. Further recommendations are also provided for providing acoustic properties of buildings that exceed the minimum requirements and satisfies need of parts of the public for even better sound insulation, in particular the insulation of air sound and step sound, than what are the minimum requirements set by regulating authorities, such as for example, what has been referred to as sound Class A or sound Class B of the Norwegian Standard NS8175.
Several different technical solutions, and combinations of those solutions, exist for providing a beam, stud or upright construction element for simple and cost effective construction of strong and sturdy walls and similar parts of the building, that also provide air sound and step sound insulation between spaces separated by the walls or similar building parts.
US5609006 discloses a wall stud including core elements and insulative materials enclosed within C-shaped frame members. A steel profile based wall stud named "Stalstender C 100 Db+" has been presented to the market by Norgips.
Steel profile based wall studs named "C+ Regel, Plusregel" and "CSP+ Regel,
Plusregel" have been presented to the market by Europrofil AB.
RU2010121189A discloses a metal-wood I-beam including upper and lower flanges, and also a web. Flanges are made of wood, the web is made of metal. The web comprises transverse semi-cylindrical corrugations. The web is installed in longitudinal slots and cylindrical grooves of flanges and is fixed with cylindrical dowels. Cylindrical dowels are provided along the entire height of the web, thereby providing higher strength of dowel connection of the web with the beam flanges.
US2006150567A1 discloses a stud for a wall structure has a central stud member having opposed faces, an acoustic support member mounted on each face of the central stud member and an outer stud member on the outer side of each acoustic support member. Wall sheets are secured to the outer faces of the outer stud members. The space between the wall sheets and adjacent studs may be filled with insulating material or bats.
US2006185315A1 discloses a wall stud for the fabrication of building walls. The stud has two sidewalls interconnected by a spanning web that includes first and second portions connected to respective sidewalls and being connected themselves by a curved member, preferably of semicircular shape. Sound insulating material may be packed within the stud.
US6381916B 1 disclose an upright section having two section legs extending spaced from each other in the longitudinal direction of the section and connected with each other by a section bridge. The section bridge is equipped with at least one elastic segment having low transverse spring temper and extending in the longitudinal direction of the section. The elastic segment is shaped out of the plane put up by the section bridge and connects the section legs with bending elasticity. Since the section bridge is equipped with at least one elastic segment extending lengthwise, the upright section is divided in two section parts that are connected with each other only via the elastic segment arranged between the two parts US6615559B2 and US6755003B 1 disclose a resiliently flexible construction beam including a pair of lateral flange portions and a web extending therebetween, so as to present a crossectional profile corresponding to commonly used construction beam members. The resilient web is conveniently made from a unitary piece of material such as, for example, steel.
US5605024A discloses an assembly of parts which form a stud for construction use. The stud assembly reduces heat transfer and noise transmission and comprises two parallely arranged U-shaped channels interconnected by a mesh connector which interconnects the channels at one or more points along their length and is expandable only in a direction transverse to the longitudinal axes of the channels.
In document "522.51 lLydisolerende etasjeskillere med trebjelkelag i boliger", part II, by SINTEF Byggforsk, published September 2016, ISSN 2387-6328, is disclosed mounting of vibration isolation brackets, "lydb0yler", fixed with a center distance of 1.2 m along each joist, staggered every other beam for a span of 1.2 m between each bracket. An example of a vibration isolation bracket is marketed under the name "Lydb0yle D PAROC XFA 001". US8549809B2 relates to an apparatus for isolating the structure borne vibration, and therefore the noise transferred from one part of a building to another. The apparatus disclosed is a vibration isolating mounting clip comprising a resilient bent metal strip.
US3950912A and NO142720, disclose a sound attenuating wall comprising a skeleton frame, surface layers secured thereto, skeleton frame members, and an insulation provided between the skeleton frame members and the surface layers, respectively. The skeleton frame members are formed by two elements which in point of strength act separately of each other and are interconnected by portions of material which are weak or slender in the direction of the plane of the wall. The insulation disposed in the wall fills out only part of the space therein.
However, other factors than good air sound and step sound insulation need to be considered, such as for example installation convenience and efficiency, handling and manufacturing, mechanical strength and durability, as well as cost and general building safety, but lately also environmental sustainability in terms of for example the possibility of use of eco friendly and/or recycled materials, and own recycl ability. Accordingly, there is a need for a sound insulating building construction element especially adapted for providing excellent sound insulation of a wall or other part of a building that also provides advantages with regard to the above identified and other factors considered important in the building industry presently and in the future.
Summary of the invention.
The present invention provides a building construction element according to the accompanying patent claim 1.
Further features of embodiments of the building construction element of claim 1 are recited in the accompanying dependent patent claims 2 - 7. For use in a building construction beam element including first and second flanges and a web, the present invention provides a web part according to the accompanying patent claim 8.
Further features of embodiments of the web part of claim 8 are recited in the accompanying dependent patent claim 9.
The present invention provides a sound or vibration insulating wall system according to the accompanying patent claim 10. The present invention provides a method of fabricating the web part of claim 9, according to the accompanying patent claim 11.
Detailed description. In the following, the invention will be described by way of example and with reference to the accompanying drawings, in which
Fig. 1 A is a cross sectional view drawing illustrating an exemplary building
construction element according to the invention,
Fig. IB is a perspective view photography of a section of an actual wall stud embodiment of a building construction element according to the invention,
Fig. 2 is a top view drawing illustrating in detail a novel web part of a building construction element of the invention,
Fig 3 A is a partial length side view drawing of the exemplary building construction element according to the invention illustrated in the cross sectional view of figure 1,
Fig 3B is a full length side view drawing illustrating the exemplary building
construction element illustrated in the partial length side view drawing of figure 3 A,
Fig. 4A is the top view drawing of the novel web part illustrated in figure 2, illustrating also advantageous dimensions, Fig. 4B is a first perspective view photography of an actual web part of a building construction element of the invention, illustrating also advantageous dimensions,
Fig. 4C is a second perspective view photography of the actual web part of a building construction element of the invention illustrated in figure 4B, and
Fig. 4D is a first side view photography of the actual web part of a building construction element of the invention illustrated in figures 4B and 4C.
Reference is first made to the cross sectional view drawing of figure 1, which illustrates a typical cross section of a building construction element according to the invention, comprising a first flange part, a second flange part, and a web part disposed between the first and second flange parts. The web part has first and second outer wing sections and a meandering center section, of which the first and second outer wing sections are affixed to respective ones of the first and second flange parts. The dimensions indicated in the illustration f figure 1 are typical for the building construction element of the invention as adapted to use as a sound or vibration insulating wall stud, in replace of any well known and frequently used wall stud of dimensions two by four inches.
In the following, the invention will be further explained with reference to a top view drawing in figure 2 of the novel web part of a building construction element according to the invention. In this illustration are recognized the meandering or wave shaped center portion, or spine, and the first and second wing portions generally aligned in a common plane as continuations of the respective ends of the meandering or wave shaped center portion. The meandering or wave shaped center portion, or spine, is advantageously generally shape like the letter "s", with the first and second wing portions extending from the center portion as continuations of the respective ends of the "s" shape, thereby providing a mechanical symmetry for symmetrical mechanical properties. The web part is advantageously fabricated from a sheet of steel, by punching, nibbling or similar method, an "H"-shaped blank, and subsequently shaping of the bar, which corresponds to the horizontal stroke, of the "H"-shape to form the meandering portion, or "spine", of the web part. The stems, which correspond to the vertical strokes, of the letter "H" shape are oriented in a substantially coplanar relationship, for example by maintaining their orientation in the plane of the blank.
In the following, the invention will be further explained with reference to the perspective view photography of figure IB of a short section of an actual wall stud embodiment according to the invention. In this illustration are recognized the first and second elongated flange parts that are substantially co-oriented, that is oriented along respective substantially parallel longitudinal axes, which in this embodiment are both made from laminated sheets of wood that are glued to each other, such as in a typical plywood construction, and the web part situated between the flange parts with first and second wings at least partially disposed in and attached to matching longitudinal slots formed into sides of the flange parts that are facing each other. At least one or both of the first and second elongated flange parts could be made from same or a different material or structure, such as for example at least one of the first and second elongated flange parts being made from a unitary elongated piece of cut wood.
In the following, the invention will be further explained with reference to the partial length side view drawing of figure 3 A of the exemplary building construction element according to the invention, having for example the cross section illustrated figure 1. In this illustration are recognized the first and second elongated wooden flange parts that are substantially co-oriented, and two longitudinally spaced apart web parts disposed between and attached to the flange parts. The dimensions, in millimeters, indicated in this drawing for the locations of the web parts are advantageous for a building construction element according to the invention providing a wall stud with the cross section indicated in figure 1A, in millimeters, including also the web parts formed from sheet of steel material of from about 1,0 mm to about 1,2mm thickness and with the following further dimensions, according to figures 4A and 4B: Wlis about 65mm; W2 is about 35mm; W3 is about30mm; W4 and W5 are both about 15mm; HI is about 100mm; H2 is about 40mm; and both H3 and H4 are about 30mm. In the following, the invention will be further explained with reference to the full length side view drawing of figure 3B of the exemplary building construction element according to the invention embodied as a typical wall stud used in large quantities in the building industry, having for example also a cross section similar to that illustrated figure 1. In this illustration are again recognized the full length first and second elongated wooden flange parts, and a total of five longitudinally spaced apart web parts disposed between and attached to the flange parts. The dimensions, in millimeters, indicated in this drawing for the locations of the web parts spaced by about 460mm are advantageous for providing a wall stud with good sound insulating properties, with the cross section dimensions indicated in figure 1 A, in millimeters, including also the web parts formed from sheet steel material of from about 1,0mm to about 1,2mm thickness and with the following further dimensions, according to figures 4A and 4B: Wlis about 65mm; W2 is about 35mm; W3 is about 30mm; W4 and W5 are both about 15mm; HI is about 100mm; H2 is about 40mm; and both H3 and H4 are about 30mm. In the following, further features of the invention will be explained with reference to the top view drawing in figure 4A and perspective photo in figure 4B illustrations of the novel web part, illustrating also advantageous dimensions for application in the invention embodied as a typical wall stud of various dimensions frequently used in the building industry, and a cross section shape as illustrated figure 1. In these illustrations is again recognized the meandering or wave shaped, "spine", center portion of the web, which provides a resilience that effectively reduces transportation of acoustic and vibration energy between the wing portions, thereby also reduces transportation of acoustic and vibration energy between flanges to which the wing portions are attached. In these illustrations are again recognized the first and second wing portions that are generally aligned in a common plane as continuations of the respective ends of the meandering or wave shaped, or spine, center portion. In advantageous embodiments, using the overall height dimension HI as reference, the height dimension H2 is about Hl *0.4, and H3 and H4 are both about Hl *0,3, and using the overall width dimension Wl as reference, the width dimension W2 is about Wl *0,54, W3 is about Wl *0,46, and W4 and W5 are both about W 1 *0,23. Advantages.
In an acoustic test set-up, a wall stud according to the invention comprising first and second wooden flanges and a web as disclosed herein of "two by four" size and with the advantageous specific dimensions disclosed herein, provides sound and vibration insulation between rooms separated by a wall constructed with the wall stud of the invention and Fermacell type wall boards, that is at a level corresponding to, or even better than, that of prior art sound insulating all steel wall stud, while providing convenience of allowing use of a wider selection of efficient fasteners and fastening methods for fastening Fermacell type boards to the wall studs. A very rapid mounting of excellent quality in building a wall with good sound or vibration insulating properties is achievable by fastening Fermacell type boards to at least one of the first and second wood flanges of beam shaped wall studs according to the invention by cramp staples.

Claims

P a t e n t c l a i m s
1.
A sound and vibration insulating beam shaped wall stud comprising first and second elongated and co-oriented flange parts, and a plurality of spaced apart web parts disposed between the first and second flange parts, wherein the web parts each have a meandering center portion and first and second outer wing portions extending from respective opposite ends of the meandering center portion, and the first and second outer wing portions affixed to respective ones of the first and second flange parts.
2.
The wall stud of claim 1, wherein the first and second outer wing sections are disposed in slots in sides of the first and second flange parts facing each other.
3.
The wall stud of claim 1 or 2, wherein the meandering center section of at least one of the web parts exhibits a shape corresponding to the letter "S".
4.
The wall stud of claim 1, 2 or 3, wherein the first and second outer wing portions extending from respective opposite ends of the meandering center portion are coplanar.
5.
The wall stud of any one of the previous claims, wherein the web parts are formed from sheet steel material.
6.
The wall stud of any one of the previous claims, wherein the first and second flange parts are formed from wood material.
7.
The wall stud of any one of the previous claims, comprising fasteners affixing the first and second outer wing portions to respective ones of the first and second flange parts.
8.
A web part for a sound and vibration insulating beam shaped wall stud, comprising a meandering, thereby resilient, center portion, and
first and second outer coplanar wing portions extending from respective opposite ends of the meandering center portion for being received in and affixed to slots in respective ones of first and second wooden elongated and co-oriented flange parts, so as to form a sound and vibration insulating beam shaped wall stud.
9.
A web part of claim 8, at least being formed from sheet steel material, or at least wherein the meandering center section exhibits a shape corresponding to the letter "S".
10.
A sound or vibration insulating wall system, comprising a plurality of beam shaped wall studs according to claim 1, and a plurality of Fermacell type boards affixed by cramp staples to a plurality of at least one of the first and second flanges of said plurality of beam shaped wall studs.
11.
A method of fabricating the web part of claim 9, comprising forming a letter H-shaped planar blank from a sheet of metal, and processing the blank by meandering the bar of the H shape of into an S-shape and orienting the stems of the H shape in a coplanar relationship.
PCT/NO2018/050030 2017-02-07 2018-02-05 Sound insulating building construction element WO2018147743A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NO20170187 2017-02-07
NO20170187 2017-02-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020125916A1 (en) * 2018-12-19 2020-06-25 Knauf Gips Kg Profile

Citations (7)

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EP0136618A2 (en) * 1983-10-06 1985-04-10 Richter-System GmbH & Co. KG Sheet metal profile for the supporting shell of double-walled partitions
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