US20060048477A1

US20060048477A1 - Resilient brace

Info

Publication number: US20060048477A1
Application number: US10/507,911
Authority: US
Inventors: Christopher Walker
Original assignee: Individual
Current assignee: Etex France Building Performance SA
Priority date: 2002-02-21
Filing date: 2003-02-04
Publication date: 2006-03-09
Also published as: ATE384171T1; ZA200407531B; WO2003071044A1; AU2003214361A1; KR20040091067A; GB0204107D0; EP1478813A1; EP1478813B1; GB2385611A; DE60318686D1; CN1636098A; WO2003071044B1

Abstract

A resilient brace (7) has first and second attachment portions (9, 11) formed at either end and a resilient portion (13) located therebetween, the resilient portion comprising a plurality of planar sections (15) orientated in a corrugated manner. The attachment portions lie on the same plane on which a stress axis is also located. The planar sections (15) are angled relative to one another and to the attachment portions so that each planar section (15) extends laterally of the stress axis.

Description

The present invention relates to a resilient brace for bracing together two portions of stud walling.
Stud walling is a common method of construction of interior walls in the building industry. A stud wall comprises a framework of vertical and horizontal beams on to which plasterboard, for example, may be secured to construct interior walls of a building. To improve the soundproofing of partition walls it is known to construct a ‘twin frame partition’ by placing two sections of stud walling together, with a gap inbetween the two sections. A problem associated with twin frame partitions is that above a certain size the inherent flexibly of the stud walling makes each side of the partition prone to flexing and bowing. To avoid this it is known to fasten the two sections of the partition together using a bracket. However, the stiff bracket transmits acoustic vibrations across the gap, thus reducing the soundproofing performance of the partition.
It has previously been known to connect two portions of stud walling together by securing a bracket to each of the two portions of stud walling and connecting the two brackets together using a resilient connector. The resilient connector may, for example, be in the form of a nut and bolt threaded through a large rubber washer, the rubber washer being fastened between the two securing brackets.
A frame member for a sound attenuating wall is disclosed in U.S. Pat. No. 3,950,912. The frame member is formed by two elements interconnected by weakened portions of material. Wall sheets may be attached to each frame member element. As each wall sheet is attached to a separate fame elements sound attenuation is provided, yet, because the separate elements are interconnected, the frame can be handled as a single piece.
An alternative known brace comprises a substantially planar piece of strip spring metal that is folded over on itself twice so as to form a substantially “S” or “Z” shape, the top and bottom arms of the shape being extended to form attachment brackets that are in turn secured to the respective parts of the stud walls. Although this brace has the advantage of being a single strip of metal, it has the disadvantage that compressive or tensile forces acting upon it tend to either “roll-up” or “unroll” the folded parts of the brace, and consequently the brace is relatively stiff and prone to transmitting vibrational forces.
International patent application WO-A-01 33007 discloses a construction beam having a pair of lateral members and a resilient web extending therebetween. The resilience of the web helps to attenuate sound transmission through the beam from one lateral member to the other. The resilient web is made from a unitary piece of material. The web is preferably provided with spacers formed thereon, so that the lateral members can be easily oriented relative to the web and to each other, so as to be self-jigging. The spacers may conveniently be formed by cutting and bending tabs in the material of the web in desired locations.
Therefore, it would be desirable to have a load bearing resilient brace for connecting together two portions of stud walling that is easy to manufacture and fit and that exhibits improved sound absorption qualities over the known prior art.
According to a first aspect of the present invention there is provided a resilient brace for connecting together first and second elements of a stud wall, the resilient brace comprising first and second attachment portions attachable to the first and second stud wall elements respectively, the first and second attachment portions being located substantially on a stress axis along which stresses act between said stud wall elements, the resilient brace further comprising an intermediate resilient portion extending between the attachment portions as a continuous extension thereof with at least three successive planar portions angled relative to one another and the attachment portions by means of respective folds so that each planar portion extends laterally of the stress axis, characterised in that: each fold between adjacent planar portions is perforated by two holes equally spaced about the central axis of the brace, whereby the stiffness of each fold between adjacent planar portions is reduced.
Preferably, successive planar portions extend laterally one way and then the other relative to the stress axis and progressively in one direction along the stress axis.
Additionally, one or more of the planar portions may extend across the stress axis.
Preferably the resilient brace is symmetrical about a central plane that is normal to the stress axis.
Preferably, the planar portions are angled relative to one another at substantially the same angle.
The first and second attachment portions may be of equal or unequal length or may be extended by an attachment.
Additionally or alternatively, the resilient brace may have a number of intermediate resilient portions interconnected by one or more further elements extending along or parallel with the stress axis. This provides the advantage that the building elements may be secured together at different distances from each other.
Preferably the resilient brace comprises spring steel.
According to a second aspect of the present invention there is provided a stud wall comprising first and second wall portions and a resilient brace connecting together said first and second wall portions, characterised in that the resilient brace comprises a resilient brace according to any one of claims 1 to 8.
An embodiment of the present invention will now be described, by way of example only, with reference to the accompanying figures, in which:
FIG. 1 shows a blanking plate prior to being formed into a brace according to an embodiment of the present invention;
FIG. 2 shows a side view of a resilient brace according to an embodiment of the present invention;
FIG. 3 shows a plan view of the resilient brace shown in FIG. 2 formed from a blanking plate shown in FIG. 1;
FIG. 4 schematically illustrates a resilient brace according to the present invention in use;
FIG. 5 schematically illustrates a resilient brace according to the present invention in conjunction with an extension plate when in use, and
FIGS. 6 a and 6 b show further embodiments of a resilient brace according to the present invention.
FIG. 1 shows a substantially planar elongate blanking plate 1 of spring steel from which a resilient brace according to an embodiment of the present invention can be formed. The blanking plate 1 is perforated with a plurality of holes 3 arranged in two rows equally spaced about the central elongate axis of the blanking plate 1. The holes 3 in each row are equally spaced from each other and are arranged laterally in pairs. A resilient brace according to an embodiment of the present invention can be formed by folding the blanking plate 1 in alternate directions along fold lines 5. The fold lines 5 are arranged to pass through pairs of the holes 3, with the exception of the outer two fold lines that are arranged to pass equidistant between two pairs of holes 3. This arrangement of fold lines directly influences the operation of the resilient brace in a manner that will be described further below with reference to FIG. 2.
FIG. 2 shows a resilient brace formed from the blanking plate of FIG. 1. The resilient brace 7 has first and second planar attachment portions 9, 11 located in a common plane at either end of the brace 7. The central part of the blanking plate 1 is folded in alternate directions along lines 5 to form a resilient portion 13 extending between the first and second attachment portions 9,11. Successive planar sections 15 between the fold lines 5 extend laterally of the common plane and are orientated at an angle θ with respect to one another.
In use, when the resilient brace is connected between two portions of stud walling, for example the individual frames of a twin frame partition, stresses act along the axis of the resilient brace in said common plane. The planar sections 15 of the resilient portion 13 of the brace 7 extend laterally of this stress axis. That is to say, the planar sections 15 extend to either one side or the other of the stress axis, or extend across it.
The remaining holes in the first and second attachment portions 9,11 facilitate the attachment of the resilient brace 7 to respective portions of the stud walling.
As indicated above with reference to FIG. 1, the fold lines 5 between the planar sections 15 at the extremities of the resilient region 13 and the respective attachment portions 9, 11 occur where there are no holes in the original blanking plate. In contrast, the remaining fold lines intersect pairs of holes 3, thereby reducing the stiffness of the ‘fold’ and increasing the resilience of that portion of the brace. Thus, when a compressive or tensile force is applied along the axis of the attachment portions 9, 11 the majority of deflection occurs between adjacent planar sections 15, rather than between the outer planar sections 15 and the adjacent attachment portions. Vibration along the axis of the resilient brace 7 is thus accommodated by the opening and closing action between adjacent planar sections 15. The use of spring steel provides the brace 7 with the inherent resilience to absorb acoustic vibrations yet still have the strength and elasticity to act as a load bearing member without undergoing plastic deformation.
In the embodiment shown in FIG. 2 the angle between adjacent planar sections 15 is such that successive planar sections 15 extend progressively along the stress axis. This advantageously avoids the “rolling up” effect experienced by resilient braces known in the prior art.
Preferably, the resilient portion 13 of the resilient brace comprises four planar sections 15, as this configuration has been found to provide good absorption of acoustic vibrations whilst being relatively compact. However, it will be appreciated that any number of planar sections 15 may be used to form the resilient portion 13 of the brace 7, down to a minimum of two. Where three or more planar members 15 are used, preferably at least one of the planar sections will extern across the stress axis.
FIG. 4 shows a resilient brace 7 according to embodiments of the present invention in use. The resilient brace 7 is secured to first and second portions 17,19 of the stud walling by means of, for example, screws or nails driven through the holes 3 in the attachment portions 9,11. The resilient brace 7 therefore allows vibrational movement in the direction of the double headed arrow A between the first and second portions 17,19 of the stud walling by virtue of the opening and closing action between the planar sections 15 as previously explained.
FIG. 5 shows a further example of resilient brace 7 in use to resiliently brace a first portion of stud walling 17 with respect to a second portion of stud walling 19. However, in this example, the first and second portions of stud walling 17,19 are located a greater distance apart that the distance between the opposite ends of the resilient brace 7. A extension piece 21 is therefore secured to the second attachment portion 11 of the resilient brace and is also secured to the second portion 19 of the stud walling. The extension piece 21 may be any linear member suitable for securing to both the resilient brace and the stud wall portion. For example, the extension piece 21 may comprise a length of U-shaped channel section, or may be one of the blanking plates 1 used to form the resilient brace 7, or even a second resilient brace. Alternatively, the resilient brace may be manufactured with attachment portions of unequal length, to accommodate differing separations of stud wall portions.
FIGS. 6 a and 6 b show further examples of resilient braces according to the present invention. FIG. 6 a shows a resilient brace 7′ in which the resilient portion 13′ comprises six planar sections 15′. This arrangement provides a resilient brace that can absorb vibrations of a relatively large amplitude, due to the increased length of the resilient portion.
FIG. 6 b shows a resilient brace 7′ in which the resilient portion 13″ has two individual sections 23, each comprising a number of successive planar sections 15″. The individual sections 23 are interconnected by a spacing member 25.
The resilient brace may also be used in the construction of suspended ceilings. In this case the brace is used to secure a suspended ceiling panel from a fixed, ceiling support Although the brace is in tension due to the weight of the suspended ceiling panel, it behaves in the same manner as described previously in relation to partition wall panels and provides similar advantages.

Claims

1. A resilient brace for connecting together first and second elements of a stud wall, the resilient brace comprising first and second attachment portions attachable to the first and second stud wall elements respectively, the first and second attachment portions being located substantially on a stress axis along which stresses act between said stud wall elements, the resilient brace further comprising an intermediate resilient portion extending between the attachment portions as a continuous extension thereof with at least three successive planar portions angled relative to one another and the attachment portions by means of respective folds so that each planar portion extends laterally of the stress axis, characterized in that wherein:

each fold between adjacent planar portions is perforated by two holes arranged in two rows equally spaced about the central axis of the brace, with the exception of outer folds between the planar sections at the extremities of the resilient portion and the respective attachment portions, said outer folds being arranged to pass equidistant between two pairs of holes.

2. A resilient brace as claimed in claim 1, wherein successive planar portions extend laterally one way and then the other relative to said stress axis and progressively in one direction along said stress axis.

3. A resilient brace as claimed in claim 1 or, wherein one or more of said planar portions extends across said stress axis.

4. A resilient brace as claimed in claim 1, wherein said brace is symmetrical about a central plane normal to said stress axis.

5. A resilient brace according to claim 1, wherein said successive planar portions are angled relative to one another at substantially the same angle.

6. A resilient brace according to claim 1, further comprising a plurality of resilient portions interconnected by one or more further elements extending along or in parallel with the stress axis.

7. A resilient brace according to claim 1, wherein said brace is manufactured from spring steel.

8. (canceled)

9. A stud wall comprising first and second wall portions and a resilient brace connecting together said first and second wall portions, wherein the resilient brace comprises a resilient brace according to claim 1.