WO2018135710A1 - Motor and brake system comprising same - Google Patents

Motor and brake system comprising same Download PDF

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Publication number
WO2018135710A1
WO2018135710A1 PCT/KR2017/006300 KR2017006300W WO2018135710A1 WO 2018135710 A1 WO2018135710 A1 WO 2018135710A1 KR 2017006300 W KR2017006300 W KR 2017006300W WO 2018135710 A1 WO2018135710 A1 WO 2018135710A1
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WO
WIPO (PCT)
Prior art keywords
stator
motor
motor shaft
polarity
magnetic flux
Prior art date
Application number
PCT/KR2017/006300
Other languages
French (fr)
Korean (ko)
Inventor
고창복
Original Assignee
고창복
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Filing date
Publication date
Application filed by 고창복 filed Critical 고창복
Publication of WO2018135710A1 publication Critical patent/WO2018135710A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T13/00Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
    • B60T13/74Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • F16D65/16Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
    • F16D65/18Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake adapted for drawing members together, e.g. for disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/17Stator cores with permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/085Structural association with bearings radially supporting the rotary shaft at only one end of the rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears

Definitions

  • the present invention relates to a motor and a braking system comprising the same, and more particularly to a motor for a brake and an electronic parking brake system operated by the motor.
  • a braking system mounted on a vehicle is for decelerating, stopping or maintaining a vehicle while driving, and converts kinetic energy during driving into thermal energy by a mechanical friction device to thereby perform a braking action.
  • Such a braking system is largely divided into a drum brake system and a disk brake system, and performs a braking action by braking hydraulic pressure.
  • braking systems used in vehicles are increasingly employing motors as a power source
  • the representative type is an electronic disc motor brake system employing a motor as a power source of a driving device for pressing a friction pad.
  • Such a braking system enables a driver's convenience by enabling a hill hold function when stopping a hill while driving as well as a parking function, and therefore, a trend is gradually applied to a vehicle.
  • This function is possible because the rear parking brake is actuated by an electric motor to enable electronic control.
  • the electronic disc motor brake system stops even when the pedal force is removed from the brake because the electric motor operates and the brake pad is mechanically pushed to generate the braking force after a certain time after the stop.
  • the parking brake is released as a signal of stepping on the excel, and thus starting is possible.
  • the braking system of a vehicle employing the electronic disk motor brake system has a problem of lack of construction space in the vehicle, and to solve the above structural problem, a loss of power generating ability of the motor is relatively relatively problematic. In addition, driving noise and vibration generation are separately a problem.
  • the present invention has been made to improve the conventional technology, and to provide a motor and a braking system including the same, which are optimized for the construction space and can minimize the noise and maximize the performance.
  • the motor shaft provided in the housing; And a rotor rotating around the motor shaft and a stator fixed in the housing to surround the rotor, generating torque through interaction between the magnetic flux of the rotor and the magnetic flux of the stator to brake the vehicle.
  • a magnetic flux device forming a magnetic flux device, the length of the magnetic flux device being longer in the vertical direction in the axial direction of the motor shaft than in the axial direction of the motor shaft.
  • the stator further comprises a permanent magnet for generating magnetic flux, wherein the stator has one end and the other end facing each other on a plane perpendicular to the axial direction of the motor shaft therein, the one end and the other end the permanent magnet Can be installed.
  • the magnetic flux device is formed on the plane perpendicular to the axial direction of the motor shaft, extending from the one end to the other end, the width is increased closer to the motor shaft and narrower as it moves away from the motor shaft. Can be formed.
  • the stator extends past the motor shaft from the one end to the other end on a plane perpendicular to the axial direction of the motor shaft, having a maximum width at the motor shaft and a minimum width at the one end and the other end. It is formed, the length from one end to the other end may be formed longer than the length of the maximum width.
  • the rotor may be radially formed on the plane perpendicular to the axial direction of the motor shaft, the radius of the maximum width of the stator around the motor shaft as a radius.
  • the stator is divided into four equal to left and right up and down on the basis of the maximum width, and has a left, left, right, and right stator, alternately clockwise around the motor shaft, and have different polarities, and the permanent magnet A first permanent magnet disposed between the upper left stator and the lower left stator, the first permanent magnet having an upper side having the same polarity as the upper left stator and a lower side having the same polarity as the lower left stator; And a second permanent magnet disposed between the upper right stator and the lower right stator, the upper side having the same polarity as the upper right stator and the lower side having the same polarity as the lower right stator.
  • the upper left stator and the lower right stator have an N (N) polarity
  • the upper right stator and the lower left stator have an S (S) polarity
  • the first permanent magnet has an upper side in the upper left stator direction.
  • the lower side having the polarity and the lower left stator direction has the S (S) polarity
  • the second permanent magnet the upper side of the upper right stator direction has the S (S) polarity
  • the lower side of the right stator direction is Y (N) may have polarity.
  • the apparatus further includes a deceleration device for increasing a braking force supplied from the magnetic flux device, wherein the deceleration device is connected to an end of the motor shaft and may be formed together in the housing.
  • one end is coupled to the hollow of the motor shaft and the other end is connected to the reduction device, may further include a guide pin for limiting the movement in the direction perpendicular to the axis of the reduction device.
  • the deceleration device an eccentric rotation unit formed on the output end of the motor shaft to rotate eccentrically; An internal gear that rotates eccentrically by the eccentric rotation; An outer gear engaged with an outer surface of the inner gear to allow the inner gear to idle or rotate; And a carrier for supplying an end portion for outputting rotational force to the outside by rotation of carrier pins respectively installed in the plurality of through holes of the internal gear, wherein the guide pin has one end of the motor. It is coupled to the hollow of the shaft, the other end is connected to the carrier, it can limit the movement in the direction perpendicular to the axis of the reduction device.
  • end portions of the motor shaft and the carrier may have a coaxial axis.
  • the bearing unit may further include a bearing part formed between the deceleration device and the stator in the housing to absorb the shock from the deceleration device and limit the axial movement of the deceleration device.
  • the braking system includes a disk including the motor and rotating together with the wheel of the vehicle; A friction pad for pressing the disc to generate a braking force; And a pressing part for driving the friction pad to press the disk, wherein the pressing part is connected in parallel with an axial direction of the motor shaft.
  • the motor shaft and the pressing portion may have a coaxial.
  • the motor and the braking system including the same according to the present invention are provided with the reducer and the motor coaxially to maximize the braking output performance and to minimize the noise.
  • the shape of the motor is configured in the long direction to minimize the space occupied by the motor in the vehicle, thereby ensuring a sufficient space for the construction of the braking system, thereby At the same time, there is an effect that the reducer and the motor can be coaxially arranged in the vehicle without reducing the performance.
  • FIG. 1 is a conceptual diagram of a braking system including a conventional motor.
  • FIG. 2 is a cross-sectional view of a braking system including a conventional motor.
  • FIG 3 is a cross-sectional view of a conventional motor.
  • FIG. 4 is a conceptual diagram of a braking system including a motor according to an embodiment of the present invention.
  • FIG. 5 is a perspective view of a braking system including a motor according to an embodiment of the present invention.
  • FIG. 6 is an exploded view of a motor according to an embodiment of the present invention.
  • FIG. 7 is a cross-sectional view of a motor according to an embodiment of the present invention.
  • FIG. 8 is a cross-sectional view of a reduction device according to an embodiment of the present invention as seen from Y-Y 'of FIG.
  • FIG. 1 is a conceptual diagram of a braking system including a conventional motor
  • FIG. 2 is a cross-sectional view of a braking system including a conventional motor.
  • the conventional motor 10 and the braking system 1 including the same, the motor 10, the first reduction device 30, the second reduction device 40, 3 includes a reduction device 50 and a braking device 70.
  • the conventional motor 10 and the braking system 1 including the same employ an electronic disc motor brake system, and specifically, a disc D rotating together with a wheel (not shown) of a vehicle (not shown). ), A pair of friction pads (P) for pressing the disk (D), a guide carrier (C) for supporting the pair of friction pads (P), and the guide carrier (C) to move back and forth.
  • a caliper housing (not shown) supported, a motor 10 for generating rotational force in the forward and reverse directions, and a rotational movement of the motor 10 are converted into linear reciprocating motion to press a pair of friction pads P.
  • a braking device 70 is provided.
  • the braking device 70 presses any one of the pair of friction pads P through the pressing portion 71 toward the disk D to apply a braking force to the disk D through reaction with the finger portion 72. To pass.
  • the pressing portion 71 is accommodated in the cylinder portion 711 and provided with a piston 712 provided to press any one of the pair of friction pads (P) toward the disk (D), the rotational movement of the motor 10 Received from the output end 52a is provided with a conversion unit 713 for converting the linear motion to the piston 712, and transmits the braking force received from the motor 10 to the disk (D).
  • the conversion unit 713, the spiral shaft coupled to the piston 712 is generally used, the male screw shaft (713a) provided on the conversion unit 713 and the female screw shaft (formed in the piston 712 ( The rotational motion generated in the motor 10 is converted into linear motion by the screw motion between the 712a.
  • the conventional motor 10 and the braking system 1 including the same, the driving force of the motor 10 is transmitted to the conversion unit 713, the rotation is limited in accordance with the rotation direction of the conversion unit 713
  • the piston 712 of the linear reciprocating motion to press the friction pad (P) toward the disk (D) to perform a braking action.
  • the motor 10 since the motor 10 has a high RPM and a small torque, the motor 10 generally increases the torque by using the reducers 30 to 50, and the conventional motor 10 and the braking system including the same ( Also in 1), a reduction gear for increasing the driving force of the motor 10 is connected between the motor 10 and the conversion unit 713.
  • Such a reducer is typically provided with a plurality of planetary gear units (not shown) in the axial direction of the motor 10 so as to reduce the speed in multiple stages in order to increase the reduction ratio (first method), or coaxial with the motor 10. It is provided to be formed biaxially (second method).
  • first to third reduction devices 30 to 50 are formed, and the braking force is amplified in three stages by the first to third reduction devices 30 to 50.
  • the first deceleration device 30 is formed of a pinion gear 31 having a first shaft X1 coaxial with an output shaft of the motor 10 and a pinion gear 31 meshed with the pinion gear 31.
  • the third gear formed in two axes (X2) and the idle gear 32 and the idle gear 32 is coaxial with the second and third speed reduction devices (40, 50) and is formed biaxially with the motor (10)
  • a final gear 33 having an axis X3, wherein the second reduction gear 40 includes a first sun gear 41, a first satellite gear 42, a first carrier 43, and a ring gear 44.
  • the third reduction apparatus 50 has a satellite gear reduction mechanism having a second satellite gear 51, a carrier 52, and an output end 52a.
  • the torque generated in the motor 10 is first amplified by the difference in the number of gear teeth of the pinion gear 31 and the final gear 33 in the first reduction gear 30, and the second reduction gear 40 and Second and third amplification in the third reduction device (50).
  • the first method causes the overall length of the braking system 1 formed in the axial direction of the motor 10 to be excessively long. It has become a factor to reduce the space utilization of the vehicle.
  • the present applicant has developed a motor 20 and a braking system 2 including the same according to an embodiment of the present invention to solve the above problems, which will be described in detail below.
  • FIG. 4 is a conceptual diagram of a braking system including a motor according to an embodiment of the present invention
  • FIG. 5 is a perspective view of a braking system including a motor according to an embodiment of the present invention
  • FIG. 6 is a diagram of a motor according to an embodiment of the present invention.
  • 7 is a cross-sectional view of a motor according to an exemplary embodiment of the present invention
  • FIG. 8 is a cross-sectional view of a reduction apparatus according to an exemplary embodiment of the present invention as viewed from the line Y-Y 'of FIG.
  • the motor 20 and the braking system 2 including the same according to the present invention, the motor 20, the reduction device 60, the braking device 70 and the bearing portion ( 80).
  • the motor 20 and the braking system 2 including the same include the conventional motor 10 shown in FIGS. 1 and 2 and the motor 20 in the braking system 1 including the same, and deceleration.
  • the same reference numerals are used for the convenience of each configuration other than the device 60 and the bearing portion 80, but are not necessarily referring to the same configuration.
  • the configuration of the braking device 70 is the same as in the conventional motor 10 and the braking system 1 including the same, so as to replace them, the motor 20, deceleration with reference to Figures 4 to 8
  • the device 60 and the bearing portion 80 will be described in detail.
  • the motor 20 forms an appearance with the housing cover 21a and the housing 21b, and generates a braking force to be transmitted to the braking device 70 through the magnetic flux devices 23a, 23b, 24, 25.
  • the magnetic flux devices 23a, 23b, 24 and 25 include the rotors 23a and 23b, the stator 24 and the permanent magnet 25, and the magnetic flux of the rotors 23a and 23b and the stator 24 Torque is generated through the interaction between the magnetic fluxes to create braking force in the vehicle.
  • the rotors 23a and 23b rotate about the motor shaft 26 provided in the housing 21b as the axis, and the stator 24 is fixed in the housing 21b to rotate the rotors 23a and 23b. It is formed to surround.
  • the stator 25 has one end A1 and the other end A2 facing each other on a plane perpendicular to the axial direction of the motor shaft 26 therein, and a permanent magnet at one end A1 and the other end A2. 24 may be provided.
  • the permanent magnet 24 can generate magnetic flux in the stator 25.
  • Torque is generated through the interaction between the magnetic flux of the rotors 23a and 23b and the magnetic flux of the stator 25 generated as described above, which causes the armature 23b to rotate so that the motor shaft 26 rotates. do.
  • the magnetic flux devices 23a, 23b, 24, 25 are formed longer in the axial direction of the motor shaft 26 than in the axial direction of the motor shaft 26.
  • stator 25 of the magnetic flux devices 23a, 23b, 24, 25 is formed extending from one end A1 to the other end A2 on a plane perpendicular to the axial direction of the motor shaft 26, The closer to 26, the greater the width, and the farther away from the motor shaft 26, the narrower the width.
  • the stator 25 extends past the motor shaft 26 from one end A1 to the other end A2 on a plane perpendicular to the axial direction of the motor shaft 26, and has a maximum width at the motor shaft 26. It has (B1-B2), is formed to have a minimum width (B3-B4) at one end (A1) and the other end (A2), the length from one end (A1) to the other end (A2) is the maximum width (B1-B2) It may be formed longer than the length of. That is, the stator 25 may be formed in a rectangular shape.
  • the motor 20 according to the present invention has a shape in which the stator 25 is formed in the long direction to minimize the space occupied by the motor 20 in the vehicle, thereby sufficiently securing the construction space of the braking system 2. have.
  • stator 25 may be configured as follows in order to further increase the performance of the motor 20 without decreasing. .
  • the stator 25 may be divided into four equal parts, left and right, up and down based on the maximum width B1-B2, and may have an upper left stator 251, a lower left stator 252, a right upper stator 253, and a lower right stator 254.
  • the upper left stator 251 and the lower right stator 254 have the same polarity
  • the upper right stator 253 and the lower left stator 252 have the same polarity but different polarities from the upper left stator 251 and the lower right stator 254.
  • the upper left stator 251 and the lower right stator 254 may have an N (N) polarity
  • the upper right stator 253 and the lower left stator 252 may have an S (S) polarity.
  • the permanent magnet 24 is disposed between the upper left stator 251 and the lower left stator 252, and the upper side has the same polarity as the upper left stator 251, and the lower side has the same polarity as the lower left stator 252. It is disposed between the first permanent magnet 241, the upper right stator 253 and the lower right stator 254, the upper side has the same polarity as the upper right stator 253 and the lower side has the same polarity as the lower right stator 254 It may include a second permanent magnet 242 to be.
  • the upper side in the direction of the upper left stator 251 may have an N polarity
  • the lower side in the direction of the lower left stator 252 may have an S polarity
  • the upper side in the right upper stator 253 direction may have an S (S) polarity
  • a lower side in the right lower stator 254 direction may have a N (N) polarity.
  • four poles are formed of the two permanent magnets (241, 242).
  • the armature 23a of the rotors 23a and 23b has the maximum width of the stator 25 about the motor shaft 26 on a plane perpendicular to the axial direction of the motor shaft 26. It may be formed radially with the length of (B1-B2) as a radius.
  • a magnetic field is formed by forming a magnetic path as a yoke, which is a stator 11, and attaching permanent magnets 121 to 124 inside the stator 11.
  • the motor 10 had to configure four permanent magnets 121 to 124 alternately to form four poles to form four poles (for example, the first permanent magnet 121 is a N pole, The second permanent magnet 122 is the S (S) pole, the third permanent magnet 123 is the N (N) pole, the fourth permanent magnet 124 is the S (S) pole), or the permanent magnet to increase the magnetic field. Since the thickness of the 121 to 124 should be increased, the radius of the armature 13 was inevitably reduced, and thus the torque was reduced.
  • the stator 25 has a rectangular shape, and only two permanent magnets 24 are installed at both ends A1 and A2 of the stator 25, but the stator 25 By dividing) into four and alternately clockwise to form different polarities, the magnetic field can be raised even though the radius of the armature 23a is not reduced, thereby improving the performance of the motor 20.
  • the motor 20 has a shape in which the stator 25 is formed in the long direction, thereby minimizing the space occupied by the motor 20 in the vehicle, thereby creating a space for constructing the braking system 2. It is possible to secure enough, so that the pressure portion 71 of the motor 20 and the braking device 70 is substantially parallel to the axial direction of the motor shaft 26 in the vehicle without reducing the performance of the motor 20. This has the effect of being placed (preferably coaxial).
  • the motor shaft 26 may be integrally formed with the rotors 23a and 23b to become a rotation shaft of the rotors 23a and 23b, and an eccentric rotation part 64 to be described later may be integrally formed at an end thereof.
  • the motor shaft 26 has a hollow may be inserted into the guide pin 26a in the hollow.
  • the motor shaft 26 may be formed to have a coaxial with the end of the carrier (63).
  • the reduction device 60 is formed to be coaxial with each other between the rotors 23a and 23b and the pressing portion 71, and may increase the braking force supplied from the motor 20.
  • the braking system 2 including the motor 20 according to the present invention has the effect of maximizing braking output performance by providing the reduction device 60 and the motor 20 coaxially and minimizing noise and vibration. There is.
  • the reduction device 60 is connected to the output ends (not shown) of the rotors 23a and 23b, but may be formed together in the housing 21b of the motor 20. Through this, the braking system 2 can be further compacted, and the effect of noise and vibration absorption by the housing 21b can be maximized.
  • the reduction device 60 may be a cycloid gear.
  • the speed reduction device 60 includes an eccentric rotation part 64 integrally formed at the output end of the motor shaft 26 to rotate eccentrically, an internal gear 61 eccentrically rotated by the eccentric rotation part 64, and an interior.
  • Carrier pins which are respectively fitted to the outer surface of the gear 61 to allow the inner gear 61 to rotate and rotate, and to a plurality of through holes (not shown) of the inner gear 61.
  • the carrier 63a which supplies rotational force to the output end 63c by rotation of 63b can be provided.
  • the eccentric rotation unit 64 may be formed so that the coupling center to which the output end of the motor shaft 26 is coupled to be eccentrically rotated from the center of rotation (O).
  • the radial difference between the inner gear 61 and the outer gear 62 may vary by the amount of eccentricity, and when one side of the inner gear 61 is in contact with the other side of the outer gear 62, the opposite side of the one side and 180 degrees It can be spaced by twice the amount of eccentricity.
  • the bearing portion 80 is formed between the speed reduction device 60 and the stator 25 in the housing 21b to separate the stator 25 and the speed reduction device 60 from each other, and the shaft of the speed reduction device 60. It is possible to limit the directional movement and to absorb the shock from the reduction device 60.
  • the bearing portion 80 limits the axial movement of the reduction apparatus 60, and the guide pin 26a described above may limit the movement in the direction perpendicular to the axis of the reduction apparatus 60.
  • the motor 20 and the braking system 2 including the same according to the present invention are provided with the reduction gear 60 and the motor 20 coaxially so that the braking output performance is maximized and the noise is minimized. have.
  • the shape of the motor 20 is configured in the long direction to minimize the space occupied by the motor 20 in the vehicle, the braking system 2 ) Can sufficiently secure the construction space, thereby reducing the performance of the motor 20 and substantially reducing the speed reduction device 60 and the motor 20 coaxially in the vehicle.

Abstract

A motor according to the present invention comprises: a motor shaft provided inside a housing; and a magnetic flux apparatus which comprises a rotor rotating with the motor shaft as the axis, and a stator fixed inside the housing and surrounding the rotor, and which creates braking power for a vehicle by generating torque by means of the interaction between the magnetic flux of the rotor and magnetic flux of the stator, wherein the length of the magnetic flux apparatus is longer in the direction perpendicular to the axial direction of the motor shaft than in the axial direction thereof.

Description

모터 및 이를 포함하는 제동 시스템Motor and braking system including the same
본 발명은 모터 및 이를 포함하는 제동 시스템에 관한 것으로, 더욱 상세하게는 브레이크용 모터 및 이 모터에 의해 작동되는 전자식 파킹 브레이크 시스템에 관한 것이다. The present invention relates to a motor and a braking system comprising the same, and more particularly to a motor for a brake and an electronic parking brake system operated by the motor.
일반적으로 차량에 장착되는 제동 시스템은, 주행 중의 자동차를 감속하거나 정지 또는 정지상태를 유지하기 위한 것으로서, 주행 중의 운동에너지를 기계적인 마찰장치에 의해 열에너지로 바꾸어 그에 의해 제동작용을 수행한다. BACKGROUND In general, a braking system mounted on a vehicle is for decelerating, stopping or maintaining a vehicle while driving, and converts kinetic energy during driving into thermal energy by a mechanical friction device to thereby perform a braking action.
이러한 제동 시스템은 크게 드럼 브레이크 방식과 디스크 브레이크 방식으로 나뉘며, 제동 유압에 의해 제동작용을 수행하게 된다. Such a braking system is largely divided into a drum brake system and a disk brake system, and performs a braking action by braking hydraulic pressure.
최근 차량에 이용되고 있는 제동 시스템은, 동력원으로서 모터를 채용한 것이 늘어나고 있으며, 그 대표적인 것이 마찰패드를 가압하는 구동장치의 동력원으로서 모터를 채용한 전자식 디스크 모터 브레이크 방식이다. BACKGROUND ART In recent years, braking systems used in vehicles are increasingly employing motors as a power source, and the representative type is an electronic disc motor brake system employing a motor as a power source of a driving device for pressing a friction pad.
이러한 제동 시스템은 주차 기능은 물론, 주행 중 언덕 정차시 힐 홀드(hill hold) 기능을 가능케 하여 운전자의 편리를 도모할 수 있으며, 그로 인해 점차 차량에 확대 적용되는 추세에 있다.Such a braking system enables a driver's convenience by enabling a hill hold function when stopping a hill while driving as well as a parking function, and therefore, a trend is gradually applied to a vehicle.
상기 기능이 가능한 것은, 리어 파킹 브레이크(rear parking brake)작동이 전기 모터에 의해 이루어져 전자적 제어가 가능하기 때문이다. This function is possible because the rear parking brake is actuated by an electric motor to enable electronic control.
언덕 정차 시 종래의 기술은, 운전자가 브레이크(brake)를 밟으면 이 답력에 의해 유압이 발생되고, 발생된 유압은 브레이크 패드(brake pad)를 디스크(disk)에 밀착시켜 디스크와 패드 사이의 마찰력에 의해 제동이 발생되게 하며, 이 제동에 의해 차량이 정차가 가능해져 운전자는 언덕 정차 시 브레이크에 계속해서 답력을 가하고 있어야만 했다. In the conventional technology of stopping a hill, when the driver presses a brake, hydraulic pressure is generated by this stepping force, and the generated hydraulic pressure causes the brake pad to closely adhere to the disk, thereby affecting the friction force between the disk and the pad. The brakes were generated, and the braking allowed the vehicle to stop, and the driver had to keep on applying the brakes when the hill was stopped.
그에 반해 전자식 디스크 모터 브레이크 방식은, 정차 후 일정시간이 지나면 전기 모터가 작동하여 브레이크 패드를 기계적으로 밀어 제동력을 발생시키기 때문에, 브레이크에서 답력을 제거해도 정차가 가능해지게 되었다. On the other hand, the electronic disc motor brake system stops even when the pedal force is removed from the brake because the electric motor operates and the brake pad is mechanically pushed to generate the braking force after a certain time after the stop.
또한, 출발 시에는 엑셀을 밟는 것을 신호로 하여 파킹 브레이크를 해제하게 되면서 출발이 가능해지게 된다.In addition, at the start, the parking brake is released as a signal of stepping on the excel, and thus starting is possible.
이러한 전자식 디스크 모터 브레이크 방식을 채용한 차량의 제동 시스템은, 구조적으로 차량 내 구축 공간의 부족이 문제되었으며, 상기 구조적 문제점을 해결하려면 상대적으로 모터의 동력발생능력의 상실이 문제되었다. 게다가, 별도로 구동 소음 및 진동 발생이 문제되고 있다. The braking system of a vehicle employing the electronic disk motor brake system has a problem of lack of construction space in the vehicle, and to solve the above structural problem, a loss of power generating ability of the motor is relatively relatively problematic. In addition, driving noise and vibration generation are separately a problem.
따라서, 현재에는 상기의 문제점들을 해결하기 위해서 다양한 기술들이 연구 및 개발되고 있는 실정이다. Therefore, various technologies are currently being researched and developed to solve the above problems.
본 발명은 종래의 기술을 개선하고자 창출된 것으로서, 구축공간에 최적화되고 소음을 최소화하며 성능을 극대화시킬 수 있는 모터 및 이를 포함하는 제동 시스템을 제공하기 위한 것이다.The present invention has been made to improve the conventional technology, and to provide a motor and a braking system including the same, which are optimized for the construction space and can minimize the noise and maximize the performance.
본 발명에 따른 모터는, 하우징 내에 마련되는 모터축; 및 상기 모터축을 축으로하여 회전하는 회전자 및 상기 하우징 내에 고정되어 상기 회전자를 둘러싸는 고정자를 포함하고, 상기 회전자의 자속과 상기 고정자의 자속 간의 상호작용을 통해 토크를 발생시켜 차량에 제동력을 형성하는 자속장치를 포함하고, 상기 자속장치의 길이는, 상기 모터축의 축방향보다 상기 모터축의 축방향의 수직한 방향으로 더 길게 형성되는 것을 특징으로 한다. Motor according to the invention, the motor shaft provided in the housing; And a rotor rotating around the motor shaft and a stator fixed in the housing to surround the rotor, generating torque through interaction between the magnetic flux of the rotor and the magnetic flux of the stator to brake the vehicle. And a magnetic flux device forming a magnetic flux device, the length of the magnetic flux device being longer in the vertical direction in the axial direction of the motor shaft than in the axial direction of the motor shaft.
구체적으로, 상기 고정자에 자속을 발생시키는 영구자석을 더 포함하고, 상기 고정자는, 내부에 상기 모터축의 축방향에 수직한 평면상에서 서로 대면하는 일단 및 타단을 가지고, 상기 일단 및 타단에 상기 영구자석을 설치할 수 있다. Specifically, the stator further comprises a permanent magnet for generating magnetic flux, wherein the stator has one end and the other end facing each other on a plane perpendicular to the axial direction of the motor shaft therein, the one end and the other end the permanent magnet Can be installed.
구체적으로, 상기 자속장치는, 상기 모터축의 축방향에 수직한 평면상에서, 상기 일단에서 상기 타단으로 연장형성되되, 상기 모터축으로 가까워질수록 폭이 커지고 상기 모터축에서 멀어질수록 폭이 좁아지게 형성될 수 있다. Specifically, the magnetic flux device is formed on the plane perpendicular to the axial direction of the motor shaft, extending from the one end to the other end, the width is increased closer to the motor shaft and narrower as it moves away from the motor shaft. Can be formed.
구체적으로, 상기 고정자는, 상기 모터축의 축방향에 수직한 평면상에서 상기 일단에서 상기 타단으로 상기 모터축을 지나치며 연장형성되되, 상기 모터축에서 최대폭을 가지고 상기 일단 및 상기 타단에서 최소폭을 가지도록 형성되며, 상기 일단에서 타단까지의 길이가 상기 최대폭의 길이보다 길게 형성될 수 있다. Specifically, the stator extends past the motor shaft from the one end to the other end on a plane perpendicular to the axial direction of the motor shaft, having a maximum width at the motor shaft and a minimum width at the one end and the other end. It is formed, the length from one end to the other end may be formed longer than the length of the maximum width.
구체적으로, 상기 회전자는, 상기 모터축의 축방향에 수직한 평면상에서, 상기 모터축을 중심으로 상기 고정자의 최대폭의 길이를 반경으로 하여 방사형으로 형성될 수 있다. Specifically, the rotor may be radially formed on the plane perpendicular to the axial direction of the motor shaft, the radius of the maximum width of the stator around the motor shaft as a radius.
구체적으로, 상기 고정자는, 상기 최대폭을 기준으로 좌우상하로 4등분되어 좌상, 좌하, 우상, 우하 고정자를 가지되, 상기 모터축을 중심으로 시계방향으로 교번하여 서로 다른 극성을 가지며, 상기 영구자석은, 상기 좌상 고정자와 상기 좌하 고정자 사이에 배치되며, 상측이 상기 좌상 고정자와 동일한 극성을 가지고 하측이 상기 좌하 고정자와 동일한 극성을 가지도록 형성되는 제1 영구자석; 및 상기 우상 고정자와 상기 우하 고정자 사이에 배치되며, 상측이 상기 우상 고정자와 동일한 극성을 가지고 하측이 상기 우하 고정자와 동일한 극성을 가지도록 형성되는 제2 영구자석을 포함할 수 있다. Specifically, the stator is divided into four equal to left and right up and down on the basis of the maximum width, and has a left, left, right, and right stator, alternately clockwise around the motor shaft, and have different polarities, and the permanent magnet A first permanent magnet disposed between the upper left stator and the lower left stator, the first permanent magnet having an upper side having the same polarity as the upper left stator and a lower side having the same polarity as the lower left stator; And a second permanent magnet disposed between the upper right stator and the lower right stator, the upper side having the same polarity as the upper right stator and the lower side having the same polarity as the lower right stator.
구체적으로, 상기 좌상 고정자 및 상기 우하 고정자는 엔(N) 극성을 가지고, 상기 우상 고정자 및 상기 좌하 고정자는 에스(S) 극성을 가지며, 상기 제1 영구자석은, 상기 좌상 고정자방향인 상측이 엔(N) 극성을 가지고 상기 좌하 고정자 방향인 하측이 에스(S) 극성을 가지고, 상기 제2 영구자석은, 상기 우상 고정자 방향인 상측이 에스(S) 극성을 가지고 상기 우하 고정자 방향인 하측이 엔(N) 극성을 가질 수 있다. Specifically, the upper left stator and the lower right stator have an N (N) polarity, the upper right stator and the lower left stator have an S (S) polarity, and the first permanent magnet has an upper side in the upper left stator direction. (N) The lower side having the polarity and the lower left stator direction has the S (S) polarity, the second permanent magnet, the upper side of the upper right stator direction has the S (S) polarity and the lower side of the right stator direction is Y (N) may have polarity.
구체적으로, 상기 자속장치로부터 공급되는 제동력을 증가시키는 감속장치를 더 포함하고, 상기 감속장치는, 상기 모터축의 단부에 연결되며, 상기 하우징 내에 함께 형성될 수 있다. Specifically, the apparatus further includes a deceleration device for increasing a braking force supplied from the magnetic flux device, wherein the deceleration device is connected to an end of the motor shaft and may be formed together in the housing.
구체적으로, 일단이 상기 모터축의 중공에 결합되고 타단이 상기 감속장치와 연결되어, 상기 감속장치의 축에 수직한 방향의 이동을 제한하는 가이드핀을 더 포함할 수 있다.Specifically, one end is coupled to the hollow of the motor shaft and the other end is connected to the reduction device, may further include a guide pin for limiting the movement in the direction perpendicular to the axis of the reduction device.
구체적으로, 상기 감속장치는, 상기 모터축의 출력 단부에 형성되어 편심 회전하는 편심 회전부; 상기 편심 회전부에 의해 편심 회전하는 내부 기어; 상기 내부 기어의 외면에 치합되어 상기 내부 기어가 공전 또는 자전을 하게 하는 외부 기어; 및 상기 내부 기어의 복수의 관통공에 각각 설치되는 캐리어핀의 회전에 의해 회전력을 외부로 출력시키는 단부로 공급하는 캐리어를 포함하는 싸이클로이드(cycloid) 기어이고, 상기 가이드핀은, 일단이 상기 모터축의 중공에 결합되고, 타단이 상기 캐리어와 연결되어, 상기 감속장치의 축에 수직한 방향의 이동을 제한할 수 있다. Specifically, the deceleration device, an eccentric rotation unit formed on the output end of the motor shaft to rotate eccentrically; An internal gear that rotates eccentrically by the eccentric rotation; An outer gear engaged with an outer surface of the inner gear to allow the inner gear to idle or rotate; And a carrier for supplying an end portion for outputting rotational force to the outside by rotation of carrier pins respectively installed in the plurality of through holes of the internal gear, wherein the guide pin has one end of the motor. It is coupled to the hollow of the shaft, the other end is connected to the carrier, it can limit the movement in the direction perpendicular to the axis of the reduction device.
구체적으로, 상기 모터축 및 상기 캐리어의 단부는, 동축을 가질 수 있다. Specifically, end portions of the motor shaft and the carrier may have a coaxial axis.
구체적으로, 상기 하우징 내의 상기 감속장치와 상기 고정자 사이에 형성되며, 상기 감속장치로부터의 충격을 흡수하고 상기 감속장치의 축방향 이동을 제한하는 베어링부를 더 포함할 수 있다. In detail, the bearing unit may further include a bearing part formed between the deceleration device and the stator in the housing to absorb the shock from the deceleration device and limit the axial movement of the deceleration device.
또한, 본 발명에 따른 제동 시스템은, 상기 모터를 포함하며, 상기 차량의 휠과 함께 회전하는 디스크; 상기 디스크를 압박하여 제동력을 발생시키는 마찰패드; 및 상기 마찰패드가 상기 디스크를 압박하도록 구동하는 압박부를 더 포함하고, 상기 압박부는, 상기 모터축의 축방향과 평행하게 연결되는 것을 특징으로 한다. In addition, the braking system according to the present invention includes a disk including the motor and rotating together with the wheel of the vehicle; A friction pad for pressing the disc to generate a braking force; And a pressing part for driving the friction pad to press the disk, wherein the pressing part is connected in parallel with an axial direction of the motor shaft.
구체적으로, 상기 모터축과 상기 압박부 사이에 구비되며, 상기 모터로부터 공급되는 제동력을 증가시키는 감속장치를 더 포함하고, 상기 모터축, 상기 압박부 및 상기 감속장치는, 동축을 가질 수 있다. Specifically, provided between the motor shaft and the pressing portion, and further comprising a reduction device for increasing the braking force supplied from the motor, the motor shaft, the pressing portion and the reduction device may have a coaxial.
본 발명에 따른 모터 및 이를 포함하는 제동 시스템은, 감속기와 모터가 동축으로 마련되어 제동 출력 성능이 극대화되는 효과가 있으며 소음이 최소화되는 효과가 있다. The motor and the braking system including the same according to the present invention are provided with the reducer and the motor coaxially to maximize the braking output performance and to minimize the noise.
또한, 본 발명에 따른 모터 및 이를 포함하는 제동 시스템은, 모터의 형상이 장방향으로 구성되어 차량 내에 모터가 차지하는 공간을 최소화함으로써, 제동 시스템의 구축 공간을 충분히 확보할 수 있으며, 그로 인해 모터의 성능을 줄이지 않는 동시에 실질적으로 감속기와 모터가 차량 내에 동축으로 배치시킬 수 있는 효과가 있다. In addition, the motor and the braking system including the same according to the present invention, the shape of the motor is configured in the long direction to minimize the space occupied by the motor in the vehicle, thereby ensuring a sufficient space for the construction of the braking system, thereby At the same time, there is an effect that the reducer and the motor can be coaxially arranged in the vehicle without reducing the performance.
도 1은 종래의 모터를 포함하는 제동 시스템의 개념도이다. 1 is a conceptual diagram of a braking system including a conventional motor.
도 2는 종래의 모터를 포함하는 제동 시스템의 단면도이다. 2 is a cross-sectional view of a braking system including a conventional motor.
도 3은 종래의 모터의 단면도이다. 3 is a cross-sectional view of a conventional motor.
도 4는 본 발명의 실시예에 따른 모터를 포함하는 제동 시스템의 개념도이다. 4 is a conceptual diagram of a braking system including a motor according to an embodiment of the present invention.
도 5는 본 발명의 실시예에 따른 모터를 포함하는 제동 시스템의 사시도이다. 5 is a perspective view of a braking system including a motor according to an embodiment of the present invention.
도 6은 본 발명의 실시예에 따른 모터의 분해도이다. 6 is an exploded view of a motor according to an embodiment of the present invention.
도 7은 본 발명의 실시예에 따른 모터의 단면도이다. 7 is a cross-sectional view of a motor according to an embodiment of the present invention.
도 8은 도 7의 Y-Y'에서 바라본 본 발명의 실시예에 따른 감속장치의 단면도이다. FIG. 8 is a cross-sectional view of a reduction device according to an embodiment of the present invention as seen from Y-Y 'of FIG.
본 발명의 목적, 특정한 장점들 및 신규한 특징들은 첨부된 도면들과 연관되어지는 이하의 상세한 설명과 바람직한 실시예로부터 더욱 명백해질 것이다. 본 명세서에서 각 도면의 구성요소들에 참조번호를 부가함에 있어서, 동일한 구성 요소들에 한해서는 비록 다른 도면상에 표시되더라도 가능한 한 동일한 번호를 가지도록 하고 있음에 유의하여야 한다. 또한, 본 발명을 설명함에 있어서, 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우 그 상세한 설명은 생략한다.The objects, specific advantages and novel features of the present invention will become more apparent from the following detailed description and the preferred embodiments associated with the accompanying drawings. In the present specification, in adding reference numerals to the components of each drawing, it should be noted that the same components as possible, even if displayed on different drawings have the same number as possible. In addition, in describing the present invention, if it is determined that the detailed description of the related known technology may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세히 설명하기로 한다. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 종래의 모터를 포함하는 제동 시스템의 개념도이고, 도 2는 종래의 모터를 포함하는 제동 시스템의 단면도이다. 1 is a conceptual diagram of a braking system including a conventional motor, and FIG. 2 is a cross-sectional view of a braking system including a conventional motor.
도 1 및 도 2에 도시한 바와 같이, 종래의 모터(10) 및 이를 포함하는 제동 시스템(1)은, 모터(10), 제1 감속장치(30), 제2 감속장치(40), 제3 감속장치(50), 제동 장치(70)를 포함한다. 1 and 2, the conventional motor 10 and the braking system 1 including the same, the motor 10, the first reduction device 30, the second reduction device 40, 3 includes a reduction device 50 and a braking device 70.
이하 도 1 및 도 2를 참고로 하여 종래의 모터(10) 및 이를 포함하는 제동 시스템(1)에 대해서 설명하도록 한다. Hereinafter, a conventional motor 10 and a braking system 1 including the same will be described with reference to FIGS. 1 and 2.
종래의 모터(10) 및 이를 포함하는 제동 시스템(1)은, 전자식 디스크 모터 브레이크 방식을 채용한 것으로 구체적으로는, 차량(도시하지 않음)의 휠(도시하지 않음)과 함께 회전하는 디스크(D)와, 디스크(D)를 압박하기 위한 한 쌍의 마찰 패드(P)와, 한 쌍의 상기 마찰 패드(P)를 지지하는 가이드 캐리어(C)와, 상기 가이드 캐리어(C)에 진퇴 가능하게 지지되는 캘리퍼 하우징(부호 도시하지 않음)과, 정역방향으로 회전력을 발생시키는 모터(10)와, 모터(10)의 회전운동을 직선왕복운동으로 변환시켜 한 쌍의 마찰 패드(P)를 압박하는 제동 장치(70)를 구비한다. The conventional motor 10 and the braking system 1 including the same employ an electronic disc motor brake system, and specifically, a disc D rotating together with a wheel (not shown) of a vehicle (not shown). ), A pair of friction pads (P) for pressing the disk (D), a guide carrier (C) for supporting the pair of friction pads (P), and the guide carrier (C) to move back and forth. A caliper housing (not shown) supported, a motor 10 for generating rotational force in the forward and reverse directions, and a rotational movement of the motor 10 are converted into linear reciprocating motion to press a pair of friction pads P. A braking device 70 is provided.
상기 제동 장치(70)는, 압박부(71)를 통해 한 쌍의 마찰 패드(P) 중 어느 하나를 디스크(D) 쪽으로 가압하여 핑거부(72)와의 반작용을 통해 디스크(D)에 제동력을 전달한다. The braking device 70 presses any one of the pair of friction pads P through the pressing portion 71 toward the disk D to apply a braking force to the disk D through reaction with the finger portion 72. To pass.
압박부(71)는, 실린더부(711) 내에 수용되며 한 쌍의 마찰 패드(P) 중 어느 하나를 상기 디스크(D) 쪽으로 가압하도록 마련되는 피스톤(712)과, 모터(10)의 회전운동을 출력단부(52a)로부터 전달받아 직선운동으로 변환시켜 상기 피스톤(712)으로 전달하는 변환유닛(713)을 구비하여, 모터(10)로부터 전달받은 제동력을 디스크(D)에 전달한다. The pressing portion 71 is accommodated in the cylinder portion 711 and provided with a piston 712 provided to press any one of the pair of friction pads (P) toward the disk (D), the rotational movement of the motor 10 Received from the output end 52a is provided with a conversion unit 713 for converting the linear motion to the piston 712, and transmits the braking force received from the motor 10 to the disk (D).
여기서 변환유닛(713)은, 피스톤(712)에 결합되는 나선축이 일반적으로 사용되며, 변환유닛(713) 상에 마련되는 수 나사축(713a)과 피스톤(712)에 형성되는 암 나사축(712a) 간의 나사운동에 의해 모터(10)에서 발생되는 회전운동이 직선운동으로 변환된다.Here, the conversion unit 713, the spiral shaft coupled to the piston 712 is generally used, the male screw shaft (713a) provided on the conversion unit 713 and the female screw shaft (formed in the piston 712 ( The rotational motion generated in the motor 10 is converted into linear motion by the screw motion between the 712a.
다시 말해, 종래의 모터(10) 및 이를 포함하는 제동 시스템(1)은, 모터(10)의 구동력이 변환유닛(713)으로 전달되고, 변환유닛(713)의 회전방향에 따라 회전이 제한된 상태의 피스톤(712)이 직선왕복운동을 하면서 마찰패드(P)를 디스크(D) 쪽으로 압박하여 제동작용을 수행하게 된다. In other words, the conventional motor 10 and the braking system 1 including the same, the driving force of the motor 10 is transmitted to the conversion unit 713, the rotation is limited in accordance with the rotation direction of the conversion unit 713 The piston 712 of the linear reciprocating motion to press the friction pad (P) toward the disk (D) to perform a braking action.
한편, 일반적으로 모터(10)는 분당회전속도(RPM)는 높고 토크는 적기 때문에 통상 감속기(30~50)를 사용하여 토크를 증대시키게 되고, 종래의 모터(10) 및 이를 포함하는 제동 시스템(1)에 있어서도 모터(10)와 변환유닛(713) 사이에는 모터(10)의 구동력을 증대시키기 위한 감속기가 연결된다. On the other hand, in general, since the motor 10 has a high RPM and a small torque, the motor 10 generally increases the torque by using the reducers 30 to 50, and the conventional motor 10 and the braking system including the same ( Also in 1), a reduction gear for increasing the driving force of the motor 10 is connected between the motor 10 and the conversion unit 713.
그리고 이러한 감속기는 감속비를 높이기 위해 통상 복수의 유성기어유닛(도시하지 않음)을 모터(10)의 축방향으로 적층시켜 다단으로 감속이 이루어지도록 마련되거나(제1 방식), 모터(10)와 동축이 아닌 이축으로 형성되도록 마련(제2 방식)되었다.In addition, such a reducer is typically provided with a plurality of planetary gear units (not shown) in the axial direction of the motor 10 so as to reduce the speed in multiple stages in order to increase the reduction ratio (first method), or coaxial with the motor 10. It is provided to be formed biaxially (second method).
제1 방식의 감속기를 구비하는 경우, 모터(10)의 축방향으로 형성되는 제동 시스템(1)의 전장 길이가 과도하게 길어지도록 하여 차량의 공간활용도를 저하시키는 요인이 되었다. When the reduction gear of the 1st system is provided, the electric field length of the braking system 1 formed in the axial direction of the motor 10 becomes excessively long, and it became a factor which reduces the space utilization of a vehicle.
제2 방식의 감속기(30~50)로는, 제1 내지 제3 감속장치(30~50)가 형성되며, 제1 내지 제3 감속장치(30~50)에 의해 3단계로 제동력이 증폭된다. (도 2 참조)As the reduction gears 30 to 50 of the second system, first to third reduction devices 30 to 50 are formed, and the braking force is amplified in three stages by the first to third reduction devices 30 to 50. (See Figure 2)
종래의 실시예에 따른 모터(10) 및 이를 포함하는 제동 시스템(1)에서는 상기 제2 방식의 감속기(30~50)를 대표적으로 이하 설명하도록 한다. In the motor 10 and the braking system 1 including the same according to the related art, the second type reduction gears 30 to 50 will be described below.
제1 감속장치(30)는, 모터(10)의 출력축과 동축인 제1 축(X1)이 형성되는 피니언 기어(31)와, 피니언 기어(31)와 치합되며 모터(10)와 이축인 제2 축(X2)이 형성되는 아이들 기어(32)와, 아이들 기어(32)와 치합되며 제2 및 제3 감속 장치(40, 50)와 동축이되 모터(10)와 이축으로 형성되는 제3 축(X3)을 가지는 파이널 기어(33)를 포함하고, 제2 감속장치(40)는, 제1 선기어(41), 제1 위성기어(42), 제1 캐리어(43) 및 링기어(44)를 가지는 위성기어 감속기구를 가지며, 제3 감속장치(50)는, 제2 위성기어(51), 캐리어(52) 및 출력단부(52a)를 가지는 위성기어 감속기구를 가진다. The first deceleration device 30 is formed of a pinion gear 31 having a first shaft X1 coaxial with an output shaft of the motor 10 and a pinion gear 31 meshed with the pinion gear 31. The third gear formed in two axes (X2) and the idle gear 32 and the idle gear 32 is coaxial with the second and third speed reduction devices (40, 50) and is formed biaxially with the motor (10) And a final gear 33 having an axis X3, wherein the second reduction gear 40 includes a first sun gear 41, a first satellite gear 42, a first carrier 43, and a ring gear 44. Has a satellite gear reduction mechanism, and the third reduction apparatus 50 has a satellite gear reduction mechanism having a second satellite gear 51, a carrier 52, and an output end 52a.
그에 따라 모터(10)에서 발생한 토크는, 제1 감속장치(30)에서 피니언 기어(31)와 파이널 기어(33)의 기어 잇수의 차이에 의해 1차 증폭되고, 제2 감속장치(40) 및 제3 감속장치(50)에서 2차 및 3차 증폭된다.Accordingly, the torque generated in the motor 10 is first amplified by the difference in the number of gear teeth of the pinion gear 31 and the final gear 33 in the first reduction gear 30, and the second reduction gear 40 and Second and third amplification in the third reduction device (50).
상기 제2 방식의 문제점을 해결하기 위해 제1 방식으로 구현하더라도 상기 기술한 바와 같이, 제1 방식은 모터(10)의 축방향으로 형성되는 제동 시스템(1)의 전장 길이가 과도하게 길어지도록 하여 차량의 공간활용도를 저하시키는 요인이 되었다. Even if the first method is implemented to solve the problem of the second method, as described above, the first method causes the overall length of the braking system 1 formed in the axial direction of the motor 10 to be excessively long. It has become a factor to reduce the space utilization of the vehicle.
따라서, 본 출원인은 상기의 문제점들을 해결하기 위해 본 발명의 실시예에 따른 모터(20) 및 이를 포함하는 제동 시스템(2)을 개발하였으며, 이에 대해서는 하기 상세히 설명하도록 한다. Accordingly, the present applicant has developed a motor 20 and a braking system 2 including the same according to an embodiment of the present invention to solve the above problems, which will be described in detail below.
도 4는 본 발명의 실시예에 따른 모터를 포함하는 제동 시스템의 개념도, 도 5는 본 발명의 실시예에 따른 모터를 포함하는 제동 시스템의 사시도, 도 6은 본 발명의 실시예에 따른 모터의 분해도, 도 7은 본 발명의 실시예에 따른 모터의 단면도이고, 도 8은 도 7의 Y-Y'에서 바라본 본 발명의 실시예에 따른 감속장치의 단면도이다. 4 is a conceptual diagram of a braking system including a motor according to an embodiment of the present invention, FIG. 5 is a perspective view of a braking system including a motor according to an embodiment of the present invention, and FIG. 6 is a diagram of a motor according to an embodiment of the present invention. 7 is a cross-sectional view of a motor according to an exemplary embodiment of the present invention, and FIG. 8 is a cross-sectional view of a reduction apparatus according to an exemplary embodiment of the present invention as viewed from the line Y-Y 'of FIG.
도 4 내지 도 8에 도시한 바와 같이, 본 발명에 따른 모터(20) 및 이를 포함하는 제동 시스템(2)은, 모터(20), 감속장치(60), 제동 장치(70) 및 베어링부(80)를 포함한다. 4 to 8, the motor 20 and the braking system 2 including the same according to the present invention, the motor 20, the reduction device 60, the braking device 70 and the bearing portion ( 80).
본 발명에 따른 모터(20) 및 이를 포함하는 제동 시스템(2)은, 도 1 및 도 2에 도시된 종래의 모터(10) 및 이를 포함하는 제동 시스템(1)에서의 모터(20), 감속장치(60) 및 베어링부(80)외의 각 구성과 편의상 동일한 도면 부호를 사용하나, 반드시 동일한 구성을 지칭하는 것은 아니다.  The motor 20 and the braking system 2 including the same according to the present invention include the conventional motor 10 shown in FIGS. 1 and 2 and the motor 20 in the braking system 1 including the same, and deceleration. The same reference numerals are used for the convenience of each configuration other than the device 60 and the bearing portion 80, but are not necessarily referring to the same configuration.
이하에서는, 제동 장치(70)의 구성이 종래의 모터(10) 및 이를 포함하는 제동 시스템(1)에서와 동일하므로 그에 갈음토록 하고, 도 4 내지 도 8을 참고로 하여 모터(20), 감속장치(60) 및 베어링부(80)에 대해서 상세히 설명하도록 한다. In the following, the configuration of the braking device 70 is the same as in the conventional motor 10 and the braking system 1 including the same, so as to replace them, the motor 20, deceleration with reference to Figures 4 to 8 The device 60 and the bearing portion 80 will be described in detail.
모터(20)는, 하우징 커버(21a)와 하우징(21b)으로 외관을 형성하며, 자속장치(23a,23b,24,25)를 통해 제동 장치(70)에 전달될 제동력을 발생시킨다. The motor 20 forms an appearance with the housing cover 21a and the housing 21b, and generates a braking force to be transmitted to the braking device 70 through the magnetic flux devices 23a, 23b, 24, 25.
자속장치(23a,23b,24,25)는, 회전자(23a,23b), 고정자(24) 및 영구자석(25)을 포함하며, 회전자(23a,23b)의 자속과 고정자(24)의 자속 간의 상호작용을 통해 토크를 발생시켜 차량에 제동력을 형성한다. The magnetic flux devices 23a, 23b, 24 and 25 include the rotors 23a and 23b, the stator 24 and the permanent magnet 25, and the magnetic flux of the rotors 23a and 23b and the stator 24 Torque is generated through the interaction between the magnetic fluxes to create braking force in the vehicle.
여기서 회전자(23a,23b)는, 하우징(21b) 내에 마련되는 모터축(26)을 축으로 하여 회전하고, 고정자(24)는, 하우징(21b) 내에 고정되어 회전자(23a,23b)를 둘러싸도록 형성된다. Here, the rotors 23a and 23b rotate about the motor shaft 26 provided in the housing 21b as the axis, and the stator 24 is fixed in the housing 21b to rotate the rotors 23a and 23b. It is formed to surround.
자속장치(23a,23b,24,25)는, 전선(EL)으로 전류가 브러쉬(22a)로 유입되어 브러쉬(22a)에 의해 정류자(22b)로 단속전류가 유입되고, 유입된 전류는 회전자(23a,23b)의 코일(23b)로 공급되어 회전자(23a,23b)의 아마추어(23a)에 자속을 발생시킬 수 있다. In the magnetic flux devices 23a, 23b, 24, and 25, electric current flows into the brush 22a through the electric wire EL, and an intermittent current flows into the commutator 22b by the brush 22a. The magnetic flux can be generated to the armature 23a of the rotors 23a and 23b by being supplied to the coils 23b of the 23a and 23b.
이때, 고정자(25)는, 내부에 모터축(26)의 축방향에 수직한 평면상에서 서로 대면하는 일단(A1) 및 타단(A2)을 가지고, 일단(A1) 및 타단(A2)에 영구자석(24)을 구비할 수 있다. 여기서 영구자석(24)은, 고정자(25)에 자속을 발생시킬 수 있다. At this time, the stator 25 has one end A1 and the other end A2 facing each other on a plane perpendicular to the axial direction of the motor shaft 26 therein, and a permanent magnet at one end A1 and the other end A2. 24 may be provided. Here, the permanent magnet 24 can generate magnetic flux in the stator 25.
상기와 같이 발생된 회전자(23a,23b)의 자속과 고정자(25)의 자속 간의 상호작용을 통해 토크를 발생되며, 이 토크로 인해 아마추어(23b)가 회전하여 모터축(26)이 회전하게 된다.Torque is generated through the interaction between the magnetic flux of the rotors 23a and 23b and the magnetic flux of the stator 25 generated as described above, which causes the armature 23b to rotate so that the motor shaft 26 rotates. do.
자속 장치(23a,23b,24,25)는, 모터축(26)의 축방향보다 모터축(26)의 축방향의 수직한 방향으로 더 길게 형성된다.The magnetic flux devices 23a, 23b, 24, 25 are formed longer in the axial direction of the motor shaft 26 than in the axial direction of the motor shaft 26.
이를 위해서, 자속장치(23a,23b,24,25)의 고정자(25)는, 모터축(26)의 축방향에 수직한 평면상에서 일단(A1)에서 타단(A2)으로 연장 형성되되, 모터축(26)으로 가까워질수록 폭이 커지고 모터축(26)에서 멀어질수록 폭이 좁아지게 형성될 수 있다. For this purpose, the stator 25 of the magnetic flux devices 23a, 23b, 24, 25 is formed extending from one end A1 to the other end A2 on a plane perpendicular to the axial direction of the motor shaft 26, The closer to 26, the greater the width, and the farther away from the motor shaft 26, the narrower the width.
구체적으로 고정자(25)는, 모터축(26)의 축방향에 수직한 평면상에서 일단(A1)에서 타단(A2)으로 모터축(26)을 지나치며 연장 형성되되, 모터축(26)에서 최대폭(B1-B2)을 가지고, 일단(A1) 및 타단(A2)에서 최소폭(B3-B4)을 가지도록 형성되며, 일단(A1)에서 타단(A2)까지의 길이가 최대폭(B1-B2)의 길이보다 길게 형성될 수 있다. 즉, 고정자(25)는, 장방형으로 형성될 수 있다.Specifically, the stator 25 extends past the motor shaft 26 from one end A1 to the other end A2 on a plane perpendicular to the axial direction of the motor shaft 26, and has a maximum width at the motor shaft 26. It has (B1-B2), is formed to have a minimum width (B3-B4) at one end (A1) and the other end (A2), the length from one end (A1) to the other end (A2) is the maximum width (B1-B2) It may be formed longer than the length of. That is, the stator 25 may be formed in a rectangular shape.
이와 같이 본 발명에 따른 모터(20)는, 고정자(25)의 형상이 장방향으로 구성되어 차량 내에 모터(20)가 차지하는 공간을 최소화함으로써, 제동 시스템(2)의 구축 공간을 충분히 확보할 수 있다. As described above, the motor 20 according to the present invention has a shape in which the stator 25 is formed in the long direction to minimize the space occupied by the motor 20 in the vehicle, thereby sufficiently securing the construction space of the braking system 2. have.
또한, 본 발명에 따른 모터(20)는, 고정자(25)의 형상이 장방향으로 구성되더라도 모터(20)의 성능이 줄어들지 않고 오히려 더욱 상승시키기 위해서 하기와 같이 고정자(25)가 구성될 수 있다. In addition, in the motor 20 according to the present invention, even if the shape of the stator 25 is configured in the long direction, the stator 25 may be configured as follows in order to further increase the performance of the motor 20 without decreasing. .
고정자(25)는, 최대폭(B1-B2)을 기준으로 좌우상하로 4등분되어, 좌상 고정자(251), 좌하 고정자(252), 우상 고정자(253), 우하 고정자(254)를 가질 수 있다.The stator 25 may be divided into four equal parts, left and right, up and down based on the maximum width B1-B2, and may have an upper left stator 251, a lower left stator 252, a right upper stator 253, and a lower right stator 254.
여기서 좌상 고정자(251)와 우하 고정자(254)는 서로 동일 극성을 가지고, 우상 고정자(253) 및 좌하 고정자(252)는 서로 동일 극성을 가지나 좌상 고정자(251) 및 우하 고정자(254)와는 다른 극성을 가질 수 있다. 일례로 좌상 고정자(251)와 우하 고정자(254)는 엔(N) 극성을 가지고, 우상 고정자(253) 및 좌하 고정자(252)는 에스(S) 극성을 가질 수 있다. Here, the upper left stator 251 and the lower right stator 254 have the same polarity, and the upper right stator 253 and the lower left stator 252 have the same polarity but different polarities from the upper left stator 251 and the lower right stator 254. Can have For example, the upper left stator 251 and the lower right stator 254 may have an N (N) polarity, and the upper right stator 253 and the lower left stator 252 may have an S (S) polarity.
여기서 영구자석(24)은, 좌상 고정자(251)와 좌하 고정자(252) 사이에 배치되며 상측이 좌상 고정자(251)와 동일한 극성을 가지고 하측이 좌하 고정자(252)와 동일한 극성을 가지도록 형성되는 제1 영구자석(241)과, 우상 고정자(253)와 우하 고정자(254) 사이에 배치되며 상측이 우상 고정자(253)와 동일한 극성을 가지고 하측이 우하 고정자(254)와 동일한 극성을 가지도록 형성되는 제2 영구자석(242)을 포함할 수 있다. Here, the permanent magnet 24 is disposed between the upper left stator 251 and the lower left stator 252, and the upper side has the same polarity as the upper left stator 251, and the lower side has the same polarity as the lower left stator 252. It is disposed between the first permanent magnet 241, the upper right stator 253 and the lower right stator 254, the upper side has the same polarity as the upper right stator 253 and the lower side has the same polarity as the lower right stator 254 It may include a second permanent magnet 242 to be.
일례로 제1 영구자석(241)은, 좌상 고정자(251) 방향인 상측이 엔(N) 극성을 가지고 좌하 고정자(252) 방향인 하측이 에스(S) 극성을 가질 수 있으며, 제2 영구자석(242)은, 우상 고정자(253) 방향인 상측이 에스(S) 극성을 가지고 우하 고정자(254) 방향인 하측이 엔(N) 극성을 가질 수 있다. 즉, 상기 영구자석 2개(241,242)로 4극을 형성하도록 하고 있다. For example, in the first permanent magnet 241, the upper side in the direction of the upper left stator 251 may have an N polarity, and the lower side in the direction of the lower left stator 252 may have an S polarity. The upper side in the right upper stator 253 direction may have an S (S) polarity, and a lower side in the right lower stator 254 direction may have a N (N) polarity. In other words, four poles are formed of the two permanent magnets (241, 242).
상기의 고정자(25) 구성에 의해서 회전자(23a,23b)의 아마추어(23a)는, 모터축(26)의 축방향에 수직한 평면상에서 모터축(26)을 중심으로 고정자(25)의 최대폭(B1-B2)의 길이를 반경으로 하여 방사형으로 형성될 수 있다. By the above stator 25 configuration, the armature 23a of the rotors 23a and 23b has the maximum width of the stator 25 about the motor shaft 26 on a plane perpendicular to the axial direction of the motor shaft 26. It may be formed radially with the length of (B1-B2) as a radius.
도 3에 따른 종래의 모터(10)를 살펴보면, 종래에는 고정자(11)인 요크로 자로를 형성하고 고정자(11) 내부에 영구자석(121~124)을 부착하여 자계를 형성하였다. 종래의 경우 모터(10)는 4극을 형성하기 위해 4개의 영구자석(121~124)을 교번하여 서로 다른 극으로 구성하여야 했고(일례로 제1 영구자석(121)은 엔(N)극, 제2 영구자석(122)은 에스(S)극, 제3 영구자석(123)은 엔(N)극, 제4 영구자석(124)은 에스(S)극), 자계를 크게 하기 위해서는 영구자석(121~124)의 두께를 크게 하여야 하므로 아마추어(13)의 반경이 작게될 수 밖에 없었고 그에 따라 토크가 작아지는 단점이 있었다. Referring to the conventional motor 10 according to FIG. 3, in the related art, a magnetic field is formed by forming a magnetic path as a yoke, which is a stator 11, and attaching permanent magnets 121 to 124 inside the stator 11. In the conventional case, the motor 10 had to configure four permanent magnets 121 to 124 alternately to form four poles to form four poles (for example, the first permanent magnet 121 is a N pole, The second permanent magnet 122 is the S (S) pole, the third permanent magnet 123 is the N (N) pole, the fourth permanent magnet 124 is the S (S) pole), or the permanent magnet to increase the magnetic field. Since the thickness of the 121 to 124 should be increased, the radius of the armature 13 was inevitably reduced, and thus the torque was reduced.
이에 본 발명의 실시예에서는, 상기 기술한 바와 같이 고정자(25)의 형상을 장방형으로 구성하고, 고정자(25)의 양단(A1,A2)에 영구자석(24)을 2개만 설치하되 고정자(25)를 4등분하여 시계방향으로 교번하여 서로 다른 극성을 가지도록 형성함으로써, 아마추어(23a)의 반경이 줄어들지 않음에도 자계를 키울 수 있어 모터(20)의 성능이 향상되는 효과가 있다.In the embodiment of the present invention, as described above, the stator 25 has a rectangular shape, and only two permanent magnets 24 are installed at both ends A1 and A2 of the stator 25, but the stator 25 By dividing) into four and alternately clockwise to form different polarities, the magnetic field can be raised even though the radius of the armature 23a is not reduced, thereby improving the performance of the motor 20.
상기와 같이 본 발명의 실시예에 따른 모터(20)는, 고정자(25)의 형상이 장방향으로 구성되어 차량 내에 모터(20)가 차지하는 공간을 최소화함으로써, 제동 시스템(2)의 구축 공간을 충분히 확보할 수 있으며, 그로 인해 모터(20)의 성능을 줄이지 않는 동시에 실질적으로 모터(20)와 제동장치(70)의 압박부(71)가 차량 내에 모터축(26)의 축방향과 평행하게(바람직하게는 동축으로) 배치시킬 수 있는 효과가 있다. As described above, the motor 20 according to the exemplary embodiment of the present invention has a shape in which the stator 25 is formed in the long direction, thereby minimizing the space occupied by the motor 20 in the vehicle, thereby creating a space for constructing the braking system 2. It is possible to secure enough, so that the pressure portion 71 of the motor 20 and the braking device 70 is substantially parallel to the axial direction of the motor shaft 26 in the vehicle without reducing the performance of the motor 20. This has the effect of being placed (preferably coaxial).
모터축(26)은, 회전자(23a,23b)와 일체 형성되어 회전자(23a,23b)의 회전축이 될 수 있으며, 단부에 후술할 편심회전부(64)가 일체 형성될 수 있다. The motor shaft 26 may be integrally formed with the rotors 23a and 23b to become a rotation shaft of the rotors 23a and 23b, and an eccentric rotation part 64 to be described later may be integrally formed at an end thereof.
또한, 모터축(26)은 중공이 형성되어 중공 내부에 가이드핀(26a)이 삽입될 수 있다. In addition, the motor shaft 26 has a hollow may be inserted into the guide pin 26a in the hollow.
가이드핀(26a)은, 일단이 모터축(26)의 중공에 결합되고 타단이 후술할 감속장치(60)의 캐리어(63)와 연결되어 감속장치(60)의 축에 수직한 방향의 이동을 제한할 수 있다. Guide pin 26a, one end is coupled to the hollow of the motor shaft 26 and the other end is connected to the carrier 63 of the reduction gear 60 to be described later to move in the direction perpendicular to the axis of the reduction gear 60 You can limit it.
이때, 모터축(26)은, 캐리어(63)의 단부와 동축을 가지도록 형성될 수 있다. At this time, the motor shaft 26 may be formed to have a coaxial with the end of the carrier (63).
감속장치(60)는, 회전자(23a,23b)와 압박부(71) 사이에 서로 동축을 가지도록 형성되며, 모터(20)로부터 공급되는 제동력을 증가시킬 수 있다. The reduction device 60 is formed to be coaxial with each other between the rotors 23a and 23b and the pressing portion 71, and may increase the braking force supplied from the motor 20.
이를 통해서 본 발명에 따른 모터(20)를 포함하는 제동 시스템(2)은, 감속장치(60)와 모터(20)가 동축으로 마련되어 제동 출력 성능이 극대화되는 효과가 있으며 소음 및 진동이 최소화되는 효과가 있다. Through this, the braking system 2 including the motor 20 according to the present invention has the effect of maximizing braking output performance by providing the reduction device 60 and the motor 20 coaxially and minimizing noise and vibration. There is.
또한, 감속장치(60)는, 회전자(23a,23b)의 출력 단부(부호 도시하지 않음)에 연결되되, 모터(20)의 하우징(21b) 내에 함께 형성될 수 있다. 이를 통해서 제동 시스템(2)을 더욱 콤팩트(compact)화할 수 있으며, 하우징(21b)에 의한 소음 및 진동 흡수의 효과를 극대화할 수 있다. In addition, the reduction device 60 is connected to the output ends (not shown) of the rotors 23a and 23b, but may be formed together in the housing 21b of the motor 20. Through this, the braking system 2 can be further compacted, and the effect of noise and vibration absorption by the housing 21b can be maximized.
감속장치(60)는, 싸이클로이드(cycloid) 기어일 수 있다. The reduction device 60 may be a cycloid gear.
구체적으로, 감속장치(60)는, 모터축(26)의 출력 단부에 일체 형성되어 편심 회전하는 편심 회전부(64)와, 편심 회전부(64)에 의해 편심 회전하는 내부 기어(61)와, 내부 기어(61)의 외면에 치합되어 내부 기어(61)가 공전 및 자전을 하게 하는 외부 기어(62)와, 내부 기어(61)의 복수의 관통공(부호 도시하지 않음)에 각각 설치되는 캐리어핀(63b)의 회전에 의해 회전력을 출력 단부(63c)로 공급하는 캐리어(63a)를 구비할 수 있다. Specifically, the speed reduction device 60 includes an eccentric rotation part 64 integrally formed at the output end of the motor shaft 26 to rotate eccentrically, an internal gear 61 eccentrically rotated by the eccentric rotation part 64, and an interior. Carrier pins which are respectively fitted to the outer surface of the gear 61 to allow the inner gear 61 to rotate and rotate, and to a plurality of through holes (not shown) of the inner gear 61. The carrier 63a which supplies rotational force to the output end 63c by rotation of 63b can be provided.
편심 회전부(64)는 편심 회전되도록 모터축(26)의 출력 단부가 결합되는 결합 중심이 회전중심(O)으로부터 편심되게 형성될 수 있다. The eccentric rotation unit 64 may be formed so that the coupling center to which the output end of the motor shaft 26 is coupled to be eccentrically rotated from the center of rotation (O).
이때, 내부 기어(61)와 외부 기어(62)의 반경 차이는 편심량만큼 차이가 날 수 있으며, 내부 기어(61)의 일측이 외부 기어(62)의 타측과 접하면 그 일측과 180도의 반대측은 편심량의 2배만큼 이격될 수 있다. At this time, the radial difference between the inner gear 61 and the outer gear 62 may vary by the amount of eccentricity, and when one side of the inner gear 61 is in contact with the other side of the outer gear 62, the opposite side of the one side and 180 degrees It can be spaced by twice the amount of eccentricity.
모터축(26)의 출력단부가 반시계 반향으로 회전(T1)하면, 내부 기어(61)가 시계 방향(T2)으로 회전하게 되고, 그에 따라 캐리어핀(63b)은 다시 반시계 방향(T3)으로 회전하면서 회전력을 출력 단부(63c)로 전달할 수 있다. When the output end of the motor shaft 26 rotates counterclockwise (T1), the internal gear 61 rotates in the clockwise direction T2, whereby the carrier pin 63b is again counterclockwise (T3) The rotational force can be transmitted to the output end 63c while rotating.
베어링부(80)는, 하우징(21b) 내의 감속장치(60)와 고정자(25) 사이에 형성되어 고정자(25)와 감속장치(60)를 서로 분리할 수 있으며, 감속장치(60)의 축방향 이동을 제한할 수 있고 또한 감속장치(60)로부터의 충격을 흡수할 수 있다. The bearing portion 80 is formed between the speed reduction device 60 and the stator 25 in the housing 21b to separate the stator 25 and the speed reduction device 60 from each other, and the shaft of the speed reduction device 60. It is possible to limit the directional movement and to absorb the shock from the reduction device 60.
즉, 베어링부(80)는, 감속장치(60)의 축방향 이동을 제한하며, 상기 기술한 가이드핀(26a)은 감속장치(60)의 축에 수직한 방향의 이동을 제한할 수 있다. That is, the bearing portion 80 limits the axial movement of the reduction apparatus 60, and the guide pin 26a described above may limit the movement in the direction perpendicular to the axis of the reduction apparatus 60.
이와 같이 본 발명에 따른 모터(20) 및 이를 포함하는 제동 시스템(2)은, 감속장치(60)와 모터(20)가 동축으로 마련되어 제동 출력 성능이 극대화되는 효과가 있으며 소음이 최소화되는 효과가 있다. As described above, the motor 20 and the braking system 2 including the same according to the present invention are provided with the reduction gear 60 and the motor 20 coaxially so that the braking output performance is maximized and the noise is minimized. have.
또한, 본 발명에 따른 모터(20) 및 이를 포함하는 제동 시스템(2)은, 모터(20)의 형상이 장방향으로 구성되어 차량 내에 모터(20)가 차지하는 공간을 최소화함으로써, 제동 시스템(2)의 구축 공간을 충분히 확보할 수 있으며, 그로 인해 모터(20)의 성능을 줄이지 않는 동시에 실질적으로 감속장치(60)와 모터(20)가 차량 내에 동축으로 배치시킬 수 있는 효과가 있다. In addition, the motor 20 and the braking system 2 including the same according to the present invention, the shape of the motor 20 is configured in the long direction to minimize the space occupied by the motor 20 in the vehicle, the braking system 2 ) Can sufficiently secure the construction space, thereby reducing the performance of the motor 20 and substantially reducing the speed reduction device 60 and the motor 20 coaxially in the vehicle.
이상 본 발명을 구체적인 실시예를 통하여 상세히 설명하였으나, 이는 본 발명을 구체적으로 설명하기 위한 것으로, 본 발명은 이에 한정되지 않으며, 본 발명의 기술적 사상 내에서 당해 분야의 통상의 지식을 가진 자에 의해 그 변형이나 개량이 가능함은 명백하다고 할 것이다.Although the present invention has been described in detail through specific examples, it is intended to describe the present invention in detail, and the present invention is not limited thereto, and should be understood by those skilled in the art within the technical spirit of the present invention. It is obvious that the modifications and improvements are possible.
본 발명의 단순한 변형 내지 변경은 모두 본 발명의 영역에 속하는 것으로 본 발명의 구체적인 보호 범위는 첨부된 특허청구범위에 의하여 명확해질 것이다.All modifications and variations of the present invention fall within the scope of the present invention, and the specific scope of protection of the present invention will be apparent from the appended claims.

Claims (14)

  1. 하우징 내에 마련되는 모터축; 및A motor shaft provided in the housing; And
    상기 모터축을 축으로하여 회전하는 회전자 및 상기 하우징 내에 고정되어 상기 회전자를 둘러싸는 고정자를 포함하고, 상기 회전자의 자속과 상기 고정자의 자속 간의 상호작용을 통해 토크를 발생시켜 차량에 제동력을 형성하는 자속장치를 포함하고, A rotor rotating around the motor shaft and a stator fixed in the housing to surround the rotor, generating torque through interaction between the magnetic flux of the rotor and the magnetic flux of the stator to provide braking force to the vehicle. Includes a flux forming device,
    상기 자속장치의 길이는, The length of the magnetic flux device,
    상기 모터축의 축방향보다 상기 모터축의 축방향의 수직한 방향으로 더 길게 형성되는 것을 특징으로 하는 모터.The motor characterized in that it is formed longer in the vertical direction of the axial direction of the motor shaft than the axial direction of the motor shaft.
  2. 제 1 항에 있어서, The method of claim 1,
    상기 고정자에 자속을 발생시키는 영구자석을 더 포함하고, Further comprising a permanent magnet for generating magnetic flux in the stator,
    상기 고정자는, The stator,
    내부에 상기 모터축의 축방향에 수직한 평면상에서 서로 대면하는 일단 및 타단을 가지고, 상기 일단 및 타단에 상기 영구자석을 설치하는 것을 특징으로 하는 모터.The motor having one end and the other end facing each other on a plane perpendicular to the axial direction of the motor shaft therein, and the permanent magnet is installed on the one end and the other end.
  3. 제 2 항에 있어서, 상기 자속장치는,The method of claim 2, wherein the magnetic flux device,
    상기 모터축의 축방향에 수직한 평면상에서, 상기 일단에서 상기 타단으로 연장형성되되, 상기 모터축으로 가까워질수록 폭이 커지고 상기 모터축에서 멀어질수록 폭이 좁아지게 형성되는 것을 특징으로 하는 모터.The motor extending from the one end to the other end in a plane perpendicular to the axial direction of the motor shaft, the width closer to the motor shaft is larger, the motor is characterized in that the width is formed narrower away from the motor shaft.
  4. 제 3 항에 있어서, 상기 고정자는, The method of claim 3, wherein the stator,
    상기 모터축의 축방향에 수직한 평면상에서 상기 일단에서 상기 타단으로 상기 모터축을 지나치며 연장형성되되, 상기 모터축에서 최대폭을 가지고 상기 일단 및 상기 타단에서 최소폭을 가지도록 형성되며, Extends past the motor shaft from the one end to the other end on a plane perpendicular to the axial direction of the motor shaft, having a maximum width at the motor shaft and a minimum width at the one end and the other end,
    상기 일단에서 타단까지의 길이가 상기 최대폭의 길이보다 길게 형성되는 것을 특징으로 하는 모터. The motor from one end to the other end is formed longer than the length of the maximum width.
  5. 제 4 항에 있어서, 상기 회전자는, The method of claim 4, wherein the rotor,
    상기 모터축의 축방향에 수직한 평면상에서, 상기 모터축을 중심으로 상기 고정자의 최대폭의 길이를 반경으로 하여 방사형으로 형성되는 것을 특징으로 하는 모터. The motor characterized in that the radially formed on the plane perpendicular to the axial direction of the motor shaft, the radius of the maximum width of the stator around the motor shaft as a radius.
  6. 제 5 항에 있어서, The method of claim 5, wherein
    상기 고정자는, 상기 최대폭을 기준으로 좌우상하로 4등분되어 좌상, 좌하, 우상, 우하 고정자를 가지되, 상기 모터축을 중심으로 시계방향으로 교번하여 서로 다른 극성을 가지며, The stator has a left and right, up and down, left and right, and the right and left stator divided into four equal to the left and right on the basis of the maximum width, alternately clockwise around the motor shaft has a different polarity,
    상기 영구자석은, 상기 좌상 고정자와 상기 좌하 고정자 사이에 배치되며, 상측이 상기 좌상 고정자와 동일한 극성을 가지고 하측이 상기 좌하 고정자와 동일한 극성을 가지도록 형성되는 제1 영구자석; 및The permanent magnet is disposed between the upper left stator and the lower left stator, the first permanent magnet is formed so that the upper side has the same polarity as the upper left stator and the lower side has the same polarity as the lower left stator; And
    상기 우상 고정자와 상기 우하 고정자 사이에 배치되며, 상측이 상기 우상 고정자와 동일한 극성을 가지고 하측이 상기 우하 고정자와 동일한 극성을 가지도록 형성되는 제2 영구자석을 포함하는 것을 특징으로 하는 모터. And a second permanent magnet disposed between the upper right stator and the lower right stator and configured to have an upper side having the same polarity as the upper right stator and a lower side having the same polarity as the lower right stator.
  7. 제 6 항에 있어서, The method of claim 6,
    상기 좌상 고정자 및 상기 우하 고정자는 엔(N) 극성을 가지고,The upper left stator and the lower right stator have an N (N) polarity,
    상기 우상 고정자 및 상기 좌하 고정자는 에스(S) 극성을 가지며, The upper right stator and the lower left stator have an S (S) polarity,
    상기 제1 영구자석은, 상기 좌상 고정자방향인 상측이 엔(N) 극성을 가지고 상기 좌하 고정자 방향인 하측이 에스(S) 극성을 가지고,The first permanent magnet has an upper (N) polarity in the upper left stator direction and an lower (S) polarity in the lower left stator direction.
    상기 제2 영구자석은, 상기 우상 고정자 방향인 상측이 에스(S) 극성을 가지고 상기 우하 고정자 방향인 하측이 엔(N) 극성을 가지는 것을 특징으로 하는 모터. The second permanent magnet is characterized in that the upper side of the upper right stator direction has an S (S) polarity and the lower side of the right lower stator direction has a N (N) polarity.
  8. 제 1 항에 있어서, The method of claim 1,
    상기 자속장치로부터 공급되는 제동력을 증가시키는 감속장치를 더 포함하고,It further includes a reduction device for increasing the braking force supplied from the magnetic flux device,
    상기 감속장치는,The deceleration device,
    상기 모터축의 단부에 연결되며, 상기 하우징 내에 함께 형성되는 것을 특징으로 하는 모터. A motor connected to an end of the motor shaft and formed together in the housing.
  9. 제 8 항에 있어서, The method of claim 8,
    일단이 상기 모터축의 중공에 결합되고 타단이 상기 감속장치와 연결되어, 상기 감속장치의 축에 수직한 방향의 이동을 제한하는 가이드핀을 더 포함하는 것을 특징으로 하는 모터.One end is coupled to the hollow of the motor shaft and the other end is connected to the reduction device, the motor further comprising a guide pin for limiting the movement in the direction perpendicular to the axis of the reduction device.
  10. 제 9 항에 있어서, 상기 감속장치는, The method of claim 9, wherein the reduction device,
    상기 모터축의 출력 단부에 형성되어 편심 회전하는 편심 회전부; An eccentric rotation part formed at an output end of the motor shaft to eccentrically rotate;
    상기 편심 회전부에 의해 편심 회전하는 내부 기어;An internal gear that rotates eccentrically by the eccentric rotation;
    상기 내부 기어의 외면에 치합되어 상기 내부 기어가 공전 또는 자전을 하게 하는 외부 기어; 및 An outer gear engaged with an outer surface of the inner gear to allow the inner gear to idle or rotate; And
    상기 내부 기어의 복수의 관통공에 각각 설치되는 캐리어핀의 회전에 의해 회전력을 외부로 출력시키는 단부로 공급하는 캐리어를 포함하는 싸이클로이드(cycloid) 기어이고, It is a cycloid gear including a carrier for supplying to the end for outputting the rotational force by the rotation of the carrier pins respectively installed in the plurality of through-holes of the inner gear,
    상기 가이드핀은, The guide pin,
    일단이 상기 모터축의 중공에 결합되고, 타단이 상기 캐리어와 연결되어, 상기 감속장치의 축에 수직한 방향의 이동을 제한하는 것을 특징으로 하는 모터.One end is coupled to the hollow of the motor shaft, the other end is connected to the carrier, characterized in that to limit the movement in the direction perpendicular to the axis of the reduction device.
  11. 제 10 항에 있어서, 상기 모터축 및 상기 캐리어의 단부는, The method of claim 10, wherein the end of the motor shaft and the carrier,
    동축을 가지는 것을 특징으로 하는 모터.A motor having a coaxial shaft.
  12. 제 9 항에 있어서, The method of claim 9,
    상기 하우징 내의 상기 감속장치와 상기 고정자 사이에 형성되며, 상기 감속장치로부터의 충격을 흡수하고 상기 감속장치의 축방향 이동을 제한하는 베어링부를 더 포함하는 것을 특징으로 하는 모터.And a bearing portion formed between the deceleration device and the stator in the housing and absorbing the impact from the deceleration device and limiting the axial movement of the deceleration device.
  13. 제 1 항에 있어서의 상기 모터를 포함하며, Comprising the motor of claim 1,
    상기 차량의 휠과 함께 회전하는 디스크; A disk rotating together with the wheel of the vehicle;
    상기 디스크를 압박하여 제동력을 발생시키는 마찰패드; 및A friction pad for pressing the disc to generate a braking force; And
    상기 마찰패드가 상기 디스크를 압박하도록 구동하는 압박부를 더 포함하고,Further comprising a pressing unit for driving the friction pad to press the disk,
    상기 압박부는, The pressing portion,
    상기 모터축의 축방향과 평행하게 연결되는 것을 특징으로 하는 제동 시스템.And a braking system connected in parallel with the axial direction of the motor shaft.
  14. 제 13 항에 있어서, The method of claim 13,
    상기 모터축과 상기 압박부 사이에 구비되며, 상기 모터로부터 공급되는 제동력을 증가시키는 감속장치를 더 포함하고,It is provided between the motor shaft and the pressing portion, further comprising a reduction device for increasing the braking force supplied from the motor,
    상기 모터축, 상기 압박부 및 상기 감속장치는, 동축을 가지는 것을 특징으로 하는 제동 시스템.And said motor shaft, said pressing portion and said deceleration device have a coaxial shaft.
PCT/KR2017/006300 2017-01-22 2017-06-16 Motor and brake system comprising same WO2018135710A1 (en)

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