WO2018132943A1 - Preparation method for titanium suboxide-based polymer composite material and use thereof - Google Patents

Preparation method for titanium suboxide-based polymer composite material and use thereof Download PDF

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WO2018132943A1
WO2018132943A1 PCT/CN2017/071408 CN2017071408W WO2018132943A1 WO 2018132943 A1 WO2018132943 A1 WO 2018132943A1 CN 2017071408 W CN2017071408 W CN 2017071408W WO 2018132943 A1 WO2018132943 A1 WO 2018132943A1
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titania
polymer composite
powder
based functional
functional polymer
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PCT/CN2017/071408
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French (fr)
Chinese (zh)
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刘水平
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苏州斯宜特纺织新材料科技有限公司
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Priority to PCT/CN2017/071408 priority Critical patent/WO2018132943A1/en
Publication of WO2018132943A1 publication Critical patent/WO2018132943A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/12Powdering or granulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/09Addition of substances to the spinning solution or to the melt for making electroconductive or anti-static filaments

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  • the invention belongs to the technical field of functional polymer materials, and particularly relates to a preparation method and application of a titania-based functional polymer composite material.
  • the scale involved in the technology belongs to the range of quantum dots.
  • the quantum dots are also called semiconductor nanocrystals.
  • the dimensions of the three dimensions are below 200 nanometers.
  • the appearance is just like a tiny dot, and the internal electrons are in all directions. Sports are limited.
  • the special structure of quantum dots leads to surface effects, quantum size effects, dielectric resistance effects and macroscopic quantum tunneling effects, which show different physicochemical properties from macroscopic materials and have great application potential in functional materials.
  • the present invention has been made in view of the technical blank of the above-described method for preparing a titania-based functional polymer composite.
  • one of the objects of the present invention is to solve the deficiencies in the prior art and to provide a method for preparing a titania-based functional polymer composite material having a wide application field.
  • the present invention provides the following technical solution: a method for preparing a titania-based functional polymer composite material, comprising: mechanically pulverizing titania and/or impurity-doped titania; Ultrasonic high-speed atomization; air flow pulverization to obtain titania nano-powder; surface modification to obtain modified titania nano-powder; blending modified titania nano-powder with resin powder The granule is extruded to obtain a titania-based functional polymer composite.
  • the modified titania nanopowder has a mass ratio of 1:1.5 to 9 with the resin powder.
  • the titania-based functional polymer composite material has a mass percentage of titanium oxide of 10 to 40%.
  • the hetero element is one or more of nitrogen, phosphorus or sulfur.
  • the ultrasonic high-speed atomization wherein the ultrasonic power is 200-250 W, and the high-speed atomization rotation speed is 20000-24000 rpm.
  • a preferred embodiment of the method for preparing a titania-based functional polymer composite according to the present invention wherein: the gas flow is pulverized, the gas flow rate is 2 to 4 m 3 /min, the gas pressure is 0.5 to 0.7 MPa, and the gas temperature is It is 90 to 120 °C.
  • the mechanical powder has a powder time of 0.5 to 1 h and a rotation speed of 250 to 350 rpm.
  • a preferred embodiment of the method for preparing a titania-based functional polymer composite according to the present invention wherein: the surface modification, the amount of the modifier is 1 to 10% of the mass of the powder, and the mass concentration is 4 to 6wt.%.
  • Still another object of the present invention is to provide an application of a product prepared by a method for preparing a titania-based functional polymer composite material for preparing a functional plastic injection molded part.
  • Still another object of the present invention is to provide a product for weaving in a method for preparing a titania-based functional polymer composite.
  • the present invention provides the following technical solution: the titania-based functional polymer composite material is dried and uniformly mixed with the basic resin slice, and the mass percentage of the titania-based functional polymer composite material is 6 to 10%. Feeding the feeder of the spinning machine for melt spinning, the spinning speed is 2500 ⁇ 3000m / min, the initial pressure of the spinning assembly is 10 ⁇ 12MPa, to make a titania-based functional fiber.
  • the functional fiber made of the polymer composite material obtained by the present invention has excellent mechanical properties, and various fabrics such as plain cloth and velvet can be developed.
  • the functional fiber is prepared, wherein the nano titania is uniformly distributed on the surface of the fiber, which has good antistatic effect and antibacterial effect, and the titanium oxide distributed on the surface of the fiber can light under the action of light radiation. It can be converted into chemical energy/thermal energy/electric energy. The heat energy raises the temperature of the material. The chemical energy can decompose organic toxic gases such as formaldehyde.
  • the titanium dioxide particles in the fiber are also uniformly distributed. These evenly distributed particles can be effectively absorbed. Ultraviolet light has a very good anti-ultraviolet effect.
  • a method for preparing a nanometer titania composite photocatalyst by the chemical modification method provided by the invention preparing a nano quantum dot by a physical method simply and on a large scale, and modifying the surface thereof to increase the stability and the resin system phase Capacitive, high production efficiency, can be applied to industrial production on a large scale, laying the foundation for the preparation of functional polymers and composite materials.
  • a method for preparing a nano-sized titania composite photocatalyst by the chemical modification method provided by the invention, and a nano-powder having superior performance can be obtained by using a small amount of surface modifier.
  • the nano-powder prepared by the method for preparing a nano-sized titania composite photocatalyst by the chemical modification method provided by the invention has small particle diameter and excellent surface activation index and dispersibility in the matrix.
  • Example 1 is a titania powder having a diameter of about 100 nm obtained in Example 1;
  • Example 2 is a titania powder having a diameter of about 50 nm obtained in Example 3;
  • Figure 3 is an SEM image of the titania-based functional fiber obtained in Example 9.
  • an embodiment or “an embodiment” as used herein refers to a particular feature, structure, or characteristic that can be included in at least one implementation of the invention.
  • the powder is collected and weighed; the surface modifier thioglycolic acid is 0.15t according to the ratio of 5wt.%, the airflow pulverizer is adjusted, the gas flow rate is 3m 3 /min, the gas pressure is 0.6MPa, and the air temperature is 100 ° C, the concentration of the modifier solution is 5wt.%, the flow rate of the modifier solution is 1ml / min, the atomization is 1 ⁇ 20 ⁇ m, and the modifier is sprayed after the pulverization is started. After the pulverization, the average diameter is 100 nm, and the surface has been modified. , uniformly dispersed modified titania nano powder.
  • the concentration of the modifier solution is 6wt.%
  • the flow rate of the modifier solution is 1ml/min
  • the atomization is 1-20 ⁇ m
  • the modifier is sprayed after the pulverization is started.
  • the average diameter is 100 nm, and the surface has been modified.
  • the concentration of the modifier solution is 4wt.%
  • the flow rate of the modifier solution is 1ml/min
  • the atomization is 1-20 ⁇ m
  • the modifier is sprayed after the pulverization is started. After the pulverization, the average diameter is 50 nm, the surface has been modified, and the dispersion is uniform. Modified titania nanopowder.
  • the concentration of the modifier solution is 5wt.%, the flow rate of the modifier solution is 1.2ml/min, and the atomization is 1-20 ⁇ m.
  • the modifier is sprayed. After the pulverization, the average diameter is 80 nm, and the surface has been modified and dispersed. Uniform modified titania nanopowder.
  • a commercially available nano-sized modified titania powder having a modifier content of 15% by weight was used as the sample 5.
  • the modified powder prepared by the present invention has an excellent effect in terms of activation index.
  • the inventors have found through research that when the amount of the modifier is controlled to be 1 to 10% by weight, the activation index of the modified powder is remarkably enhanced and stabilized at 90% or more.
  • the amount of the modifier in the commercially available modified powder is more than 10% by weight, due to the soft agglomeration between the original nano-powder and the modified nano-powder during the modification process, the formation of "secondary" "particle size", can not effectively optimize the activation index.
  • the invention ruptures the agglomeration between the nano-powders by ultrasonic or high-speed atomization in the mechanical pulverization, avoids the soft agglomeration phenomenon caused by directly adding the modifier, and simultaneously modifying at the time of mechanical pulverization may erode the machine, resulting in machine malfunction.
  • a commercially available nano-sized modified titanium dioxide powder having a modifier content of 15% by weight was used as the sample 5.
  • the modified powder prepared by the present invention has an excellent effect in terms of dispersibility.
  • the key is to control the uniformity of the nano-powder particle size and the nano-powder to be fully modified.
  • the inventors found that the nano-powder particles were uniformly controlled to be below 200 nm by mechanical pulverization, and the process was modified by ultrasonic, high-speed atomization instead of modifier, which was more difficult to avoid the modified nano-modified process.
  • the method provided by the present invention can control the uniformity of the particle size of the nano-powder and the nano-powder to be sufficiently modified, thereby exhibiting excellent dispersibility in the matrix.
  • the modified powder prepared by the invention has excellent effects in terms of ultraviolet absorption, electrical conductivity, photothermal conversion, and photodegradation of formaldehyde.
  • the key lies in whether 1. Whether the nano-powder particles themselves are fully modified; 2. Whether the nano-powders are stably fused in the matrix; 3. Whether the nano-powders are evenly dispersed in the matrix . These three, complement each other.
  • the inventors have found that by the first-round pulverization of the nano-powder and simultaneous ultrasonic or high-speed spray treatment, the soft agglomeration of the nano-powder can be prevented, so that the particle size distribution does not occur due to the "secondary particle size". Wide, inadequate modification occurs.
  • the nano powder prepared by the invention can have a high activation index and excellent dispersibility in the matrix. .
  • the fabric prepared by the powder obtained by the present invention can exhibit more excellent functional effects than the conventional commercially available functional powder having a higher modifier content.
  • the nanometer titania powder is prepared by chemical method, and the invention adopts a physical method to produce a powder with better effect.
  • Abandoning the traditional post-modification process, using ultrasonic atomization assisted treatment, and optimizing the process conditions promotes the adsorption of air by the "dangling bond" of the surface atom of titanium dioxide to the space.
  • Smashing and ultrasonic atomization Promoting effect the three-dimensional periodic potential field inside the titania is continuously interrupted at the surface, and the electronic state and the body phase are extremely changed, resulting in a certain degree of dissociation of the adsorbed gases other than the stable adsorption sites such as bridge oxygen vacancies. It affects the mixed ions and covalent bonds existing in the titania system, making the titania stability weak and capable of being broken down to a lower order of magnitude.
  • the modified titania nanopowder prepared in Example 1 and the resin powder were mixed at a mass ratio of 3:7, and extruded by blending and granulating to obtain a titania-based functional polymer composite.
  • the titania-based functional polymer composite material is dried and uniformly mixed with the basic resin slice, and the mass percentage of the titania-based functional polymer composite material is 8%, which is fed into a feeder of the spinning machine for melt spinning.
  • the spinning speed is 2900 m/min, and the initial pressure of the spinning assembly is 12 MPa, to obtain the above-mentioned titania-based functional fiber;
  • the prepared titania-based functional fiber to prepare a fabric having antistatic/high anti-UV/antibacterial/light energy conversion (thermal/electrical/chemical energy) by weaving means, using a weaving method, in the warp and weft direction, wherein the sub-oxidation
  • the content of the titanium-based functional fiber is 75% by mass.
  • the mechanical properties of the titania-based functional fiber obtained in Example 1 were tested as follows: strength was 2.17 cn/dtex, elongation at break was 19%, which satisfied the requirements of various weaving methods, and the diameter of the single fiber was 1 D (7 ⁇ m). ), it is possible to develop various fabrics such as plain cloth and velvet, and the test results of the prepared fabric are as follows:
  • Figure 3 is a scanning electron micrograph of the obtained anti-ultraviolet fiber. It can be seen from the picture that the titania having a particle size of less than 100 nm has a uniform distribution on the surface of the fiber, which has a good antistatic effect and antibacterial effect.
  • the TiO2 distributed on the surface of the fiber can convert light energy into chemical energy/thermal energy/electric energy under the action of light radiation. The heat energy raises the temperature of the material, and the chemical energy can decompose organic toxic gases such as formaldehyde, and the internal oxidation of the fiber.
  • the titanium particles are also uniformly distributed, and these evenly distributed particles can effectively absorb ultraviolet rays and have a good anti-ultraviolet effect.
  • the modified titania nanopowder prepared in Example 1 and the resin powder were mixed at a mass ratio of 3:7, and extruded by blending and granulating to obtain a titania-based functional polymer composite.
  • the titania-based functional polymer composite is dried and mixed with the basic resin slice, and the titania-based functional polymer composite
  • the mass percentage of the material is 6%, and the feeder fed to the spinning machine performs melt spinning, the spinning speed is 3000 m/min, and the initial pressure of the spinning assembly is 10 MPa, to obtain the above-mentioned titania-based functional fiber;
  • the prepared titania-based functional fiber to prepare a fabric having antistatic/high anti-UV/antibacterial/light energy conversion (thermal/electrical/chemical energy) by weaving means, using a weaving method, in the warp and weft direction, wherein the sub-oxidation
  • the content of the titanium-based functional fiber is 75% by mass.
  • the modified titania nano-powder prepared in Example 1 and the resin powder are mixed at a mass ratio of 1:8, and extruded by blending and granulating to obtain a titania-based functional polymer composite material, which is obtained through an injection molding apparatus.
  • the required plastic injection molded parts are obtained by blending and granulating to obtain a titania-based functional polymer composite material, which is obtained through an injection molding apparatus.
  • the resin powders involved in the patent include PET powder, PBT powder, PTT powder, PC powder, PCT powder, nylon 6 powder, nylon 66 powder, polypropylene powder or poly.
  • One or several of ethylene powders include PET powder, PBT powder, PTT powder, PC powder, PCT powder, nylon 6 powder, nylon 66 powder, polypropylene powder or poly.
  • the patent relates to one or more of the basic resin chips including polyester chips, polyolefin chips or polyamide chips.
  • the basic resin chips referred to in the patent specifically include PET slices, PBT slices, PTT slices, polyethylene slices, polypropylene slices, PA6 slices or PA66 slices.
  • the functional fiber made of the polymer composite material prepared by the invention has excellent mechanical properties, and various fabrics such as flat cloth and velvet can be developed.
  • the functional fiber is prepared, wherein the nano titania is uniformly distributed on the surface of the fiber, which has good antistatic effect and antibacterial effect, and the titanium oxide distributed on the surface of the fiber can light under the action of light radiation. It can be converted into chemical energy/thermal energy/electric energy. The heat energy raises the temperature of the material. The chemical energy can decompose organic toxic gases such as formaldehyde.
  • the titanium dioxide particles in the fiber are also uniformly distributed. These evenly distributed particles can be effectively absorbed.
  • Ultraviolet light which has a good anti-ultraviolet effect; the method for preparing a nano-sized titania composite photocatalyst by the chemical modification method provided by the invention, the nano quantum dots are prepared by a physical method, and the surface is modified by a simple method It has increased stability and compatibility with resin system, high production efficiency, and can be applied to industrial production on a large scale, laying a foundation for the preparation of functional polymers and composite materials.
  • the chemical modification method provided by the present invention prepares nanometer titanium oxide.
  • the method of composite photocatalyst can produce better performance by using a small amount of surface modifier.
  • Powder; chemical modification of the present invention provides a method of nanopowders Preparation of nanometer alkylene oxide photocatalyst prepared composite obtained, having a small particle size and excellent surface activation index and dispersibility in the matrix.

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Abstract

Disclosed are a preparation method for a titanium suboxide-based polymer composite material and the use thereof. The method comprises: subjecting titanium suboxide and/or titanium suboxide doped with elemental impurities to mechanical crushing and ultrasound atomisation at a high speed; subjecting same to airflow crushing, so as to prepare a nano titanium suboxide powder; subjecting same to surface-modification, so as to prepare a nano modified titanium suboxide powder; subjecting the modified nano titanium suboxide powder and a resin to powder blending, pelleting and extruding, so as to prepare a titanium suboxide-based polymer composite material. The titanium suboxide-based polymer composite material thus prepared has antistatic, anti-microbial and anti-ultraviolet effects, and can be used in preparing a functional plastic injection-moulded part and in weaving.

Description

[根据细则37.2由ISA制定的发明名称] 亚氧化钛基功能高分子复合材料制备方法及其应用[Invention name established by ISA according to Rule 37.2] Preparation method of titania-based functional polymer composite material and application thereof 技术领域Technical field
本发明属于功能性高分子材料技术领域,具体涉及一种亚氧化钛基功能高分子复合材料制备方法及其应用。The invention belongs to the technical field of functional polymer materials, and particularly relates to a preparation method and application of a titania-based functional polymer composite material.
背景技术Background technique
功能性材料随着社会科技的发展和进步逐渐进入消费者的视野。以往对于一些高分子材料研发主要集中在耐候性和高性能上,如提高其使用寿命和强度,减轻质量等,但是对于材料本身对于试用者带来的好处缺乏关注。Functional materials have gradually entered the consumer's field of vision with the development and advancement of social science and technology. In the past, some polymer materials research and development mainly focused on weather resistance and high performance, such as improving their service life and strength, reducing quality, etc., but lacked attention to the benefits of the materials themselves to the testers.
本技术所涉及的尺度属于量子点范围,量子点又称半导体纳米微晶,其三个维度的尺寸都在200纳米以下,外观恰似一个极小的点状物,其内部电子在各方向上的运动都受到局限。量子点的特殊结构导致其具有表面效应、量子尺寸效应、介电阻遇效应和宏观量子隧道效应等,从而展现出不同于宏观材料的物理化学性质,在功能材料方面有较大的应用潜力。The scale involved in the technology belongs to the range of quantum dots. The quantum dots are also called semiconductor nanocrystals. The dimensions of the three dimensions are below 200 nanometers. The appearance is just like a tiny dot, and the internal electrons are in all directions. Sports are limited. The special structure of quantum dots leads to surface effects, quantum size effects, dielectric resistance effects and macroscopic quantum tunneling effects, which show different physicochemical properties from macroscopic materials and have great application potential in functional materials.
随着安全意识的增强,对健康环保的要求提高,一些能够人体产生保护作用,能够减少环境污染所带来的危害的功能性产品凸显其市场价值。例如持久有效的抗紫外功能一直是生产服装和装饰面料产业上想解决的问题,抗静电也是困扰生产和生活的一大因素,由静电引起的事故也引起了人们足够的重视,而甲醛等有机有毒气体随着装修业的兴起也逐渐引起了消费者的关注,其带来对身体的危害难以估量。这样功能材料的需求逐渐增强,随之而产生的功能材料也逐渐增多。本发明正是基于以上需求,通过纳米材料的改性和生产加工技术的调整,使其功能性得以发挥,可以在塑料及化纤产品得以应用。With the enhancement of safety awareness, the requirements for health and environmental protection have increased, and some functional products that can protect the human body and reduce the harm caused by environmental pollution highlight its market value. For example, the long-lasting and effective anti-UV function has always been a problem to be solved in the production of garments and decorative fabrics. Antistatic is also a major factor that plagues production and life. Accidents caused by static electricity have also attracted enough attention, and formaldehyde and other organic The toxic gas has gradually attracted the attention of consumers with the rise of the decoration industry, and its harm to the body is difficult to estimate. The demand for such functional materials is gradually increasing, and the resulting functional materials are gradually increasing. The invention is based on the above requirements, and through the modification of the nano material and the adjustment of the production and processing technology, the functionality can be exerted, and the plastic and chemical fiber products can be applied.
发明内容Summary of the invention
本部分的目的在于概述本发明的实施例的一些方面以及简要介绍一些较佳实施例。在本部分以及本申请的说明书摘要和发明名称中可能会做些简化或省略以避免使本部分、说明书摘要和发明名称的目的模糊,而这种简化或省略不能用于限制本发明的范围。The purpose of this section is to summarize some aspects of the embodiments of the invention and to briefly describe some preferred embodiments. The simplifications or omissions may be made in this section as well as in the description of the invention and the invention, and the scope of the invention is not to be construed as limiting the scope of the invention.
鉴于上述亚氧化钛基功能高分子复合材料制备方法的技术空白,提出了本发明。The present invention has been made in view of the technical blank of the above-described method for preparing a titania-based functional polymer composite.
因此,本发明其中的一个目的是解决现有技术中的不足,提供一种应用领域广的亚氧化钛基功能高分子复合材料制备方法。 Therefore, one of the objects of the present invention is to solve the deficiencies in the prior art and to provide a method for preparing a titania-based functional polymer composite material having a wide application field.
为解决上述技术问题,本发明提供了如下技术方案:一种亚氧化钛基功能高分子复合材料制备方法,包括,对亚氧化钛和/或杂元素掺杂亚氧化钛进行机械粉粹,并超声高速雾化;进行气流粉粹,制得亚氧化钛纳米粉体;进行表面修饰,制得改性亚氧化钛纳米粉体;将改性亚氧化钛纳米粉体与树脂粉体共混造粒挤出,制得亚氧化钛基功能高分子复合材料。In order to solve the above technical problem, the present invention provides the following technical solution: a method for preparing a titania-based functional polymer composite material, comprising: mechanically pulverizing titania and/or impurity-doped titania; Ultrasonic high-speed atomization; air flow pulverization to obtain titania nano-powder; surface modification to obtain modified titania nano-powder; blending modified titania nano-powder with resin powder The granule is extruded to obtain a titania-based functional polymer composite.
作为本发明所述亚氧化钛基功能高分子复合材料制备方法的一种优选方案,其中:所述改性亚氧化钛纳米粉体,其与树脂粉体的质量比为1:1.5~9。As a preferred embodiment of the method for preparing a titania-based functional polymer composite according to the present invention, the modified titania nanopowder has a mass ratio of 1:1.5 to 9 with the resin powder.
作为本发明所述亚氧化钛基功能高分子复合材料制备方法的一种优选方案,其中:所述亚氧化钛基功能高分子复合材料,其中,亚氧化钛的质量百分比为10~40%。As a preferred embodiment of the method for preparing a titania-based functional polymer composite according to the present invention, the titania-based functional polymer composite material has a mass percentage of titanium oxide of 10 to 40%.
作为本发明所述亚氧化钛基功能高分子复合材料制备方法的一种优选方案,其中:所述杂元素为氮、磷或硫中的一种或几种。As a preferred embodiment of the method for preparing a titania-based functional polymer composite according to the present invention, the hetero element is one or more of nitrogen, phosphorus or sulfur.
作为本发明所述亚氧化钛基功能高分子复合材料制备方法的一种优选方案,其中:所述超声高速雾化,其中超声功率为200~250W,高速雾化转速为20000~24000rpm。As a preferred embodiment of the method for preparing a titania-based functional polymer composite according to the present invention, the ultrasonic high-speed atomization, wherein the ultrasonic power is 200-250 W, and the high-speed atomization rotation speed is 20000-24000 rpm.
作为本发明所述亚氧化钛基功能高分子复合材料制备方法的一种优选方案,其中:所述气流粉碎,其气体流量为2~4m3/min,气体压力为0.5~0.7MPa,气体温度为90~120℃。A preferred embodiment of the method for preparing a titania-based functional polymer composite according to the present invention, wherein: the gas flow is pulverized, the gas flow rate is 2 to 4 m 3 /min, the gas pressure is 0.5 to 0.7 MPa, and the gas temperature is It is 90 to 120 °C.
作为本发明所述亚氧化钛基功能高分子复合材料制备方法的一种优选方案,其中:所述机械粉粹,其粉粹时间为0.5~1h,转速为250~350rpm。As a preferred embodiment of the method for preparing a titania-based functional polymer composite according to the present invention, the mechanical powder has a powder time of 0.5 to 1 h and a rotation speed of 250 to 350 rpm.
作为本发明所述亚氧化钛基功能高分子复合材料制备方法的一种优选方案,其中:所述表面修饰,其修饰剂的用量为粉体质量的1~10%,其质量浓度为4~6wt.%。A preferred embodiment of the method for preparing a titania-based functional polymer composite according to the present invention, wherein: the surface modification, the amount of the modifier is 1 to 10% of the mass of the powder, and the mass concentration is 4 to 6wt.%.
本发明再一个目的是提供一种亚氧化钛基功能高分子复合材料制备方法制得的产品在制备功能塑料注塑件方面的应用。Still another object of the present invention is to provide an application of a product prepared by a method for preparing a titania-based functional polymer composite material for preparing a functional plastic injection molded part.
本发明还有一个目的是提供一种亚氧化钛基功能高分子复合材料制备方法制得的产品在织造方面的应用。Still another object of the present invention is to provide a product for weaving in a method for preparing a titania-based functional polymer composite.
为解决上述技术问题,本发明提供了如下技术方案:将亚氧化钛基功能高分子复合材料干燥后与基本树脂切片混合均匀,亚氧化钛基功能高分子复合材料的质量百分比为6~10%,喂入纺丝机的喂料器进行熔体纺丝,纺丝速度为 2500~3000m/min,纺丝组件初始压力10~12MPa,制成亚氧化钛基功能纤维。In order to solve the above technical problem, the present invention provides the following technical solution: the titania-based functional polymer composite material is dried and uniformly mixed with the basic resin slice, and the mass percentage of the titania-based functional polymer composite material is 6 to 10%. Feeding the feeder of the spinning machine for melt spinning, the spinning speed is 2500 ~ 3000m / min, the initial pressure of the spinning assembly is 10 ~ 12MPa, to make a titania-based functional fiber.
本发明所具有的有益效果:The beneficial effects of the invention:
(1)利用本发明所制得的高分子复合材料制成的功能纤维力学性能极佳,可以开发平布、绒类等各种面料。且制成的功能纤维,其中纳米亚氧化钛在纤维表面形成了均匀分布,起到了很好的抗静电效果和抗菌效果,同时分布在纤维表面的亚氧化钛在光辐射的作用下可以将光能转化为化学能/热能/电能等,热能提升材料的温度,化学能可以分解甲醛等有机有毒气体,而在纤维内部亚氧化钛颗粒也呈均匀分布状态,这些均匀分布颗粒又可以有效的吸收紫外线,起到了很好的抗紫外效果。(1) The functional fiber made of the polymer composite material obtained by the present invention has excellent mechanical properties, and various fabrics such as plain cloth and velvet can be developed. And the functional fiber is prepared, wherein the nano titania is uniformly distributed on the surface of the fiber, which has good antistatic effect and antibacterial effect, and the titanium oxide distributed on the surface of the fiber can light under the action of light radiation. It can be converted into chemical energy/thermal energy/electric energy. The heat energy raises the temperature of the material. The chemical energy can decompose organic toxic gases such as formaldehyde. The titanium dioxide particles in the fiber are also uniformly distributed. These evenly distributed particles can be effectively absorbed. Ultraviolet light has a very good anti-ultraviolet effect.
(2)本发明所提供的化学修饰法制备纳米级亚氧化钛复合光催化剂的方法,通过物理方法简单、大规模制备纳米量子点,并对其进行表面修饰以增加其稳定性和树脂体系相容性,生产效率高,可大规模应用于工业化生产,为功能高分子和复合材料的制备奠定了基础。(2) A method for preparing a nanometer titania composite photocatalyst by the chemical modification method provided by the invention, preparing a nano quantum dot by a physical method simply and on a large scale, and modifying the surface thereof to increase the stability and the resin system phase Capacitive, high production efficiency, can be applied to industrial production on a large scale, laying the foundation for the preparation of functional polymers and composite materials.
(3)本发明所提供的化学修饰法制备纳米级亚氧化钛复合光催化剂的方法,采用少量表面修饰剂即可制得性能更优异的纳米粉体。(3) A method for preparing a nano-sized titania composite photocatalyst by the chemical modification method provided by the invention, and a nano-powder having superior performance can be obtained by using a small amount of surface modifier.
(4)本发明所提供的化学修饰法制备纳米级亚氧化钛复合光催化剂的方法所制备得到的纳米粉体,粒径小且在基体中具有优异的表面活化指数和分散性。(4) The nano-powder prepared by the method for preparing a nano-sized titania composite photocatalyst by the chemical modification method provided by the invention has small particle diameter and excellent surface activation index and dispersibility in the matrix.
附图说明DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the present invention, Those skilled in the art can also obtain other drawings based on these drawings without paying for creative labor. among them:
图1是实施例1所得直径为100纳米左右的亚氧化钛粉体;1 is a titania powder having a diameter of about 100 nm obtained in Example 1;
图2是实施例3所得直径为50纳米左右的亚氧化钛粉体;2 is a titania powder having a diameter of about 50 nm obtained in Example 3;
图3实施例9得到的亚氧化钛基功能纤维SEM图。Figure 3 is an SEM image of the titania-based functional fiber obtained in Example 9.
具体实施方式detailed description
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合具体实施例对本发明的具体实施方式做详细的说明。The above described objects, features and advantages of the present invention will become more apparent from the detailed description.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明 还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。In the following description, numerous specific details are set forth in order to provide a thorough understanding of the invention. It is also possible to implement other similar ways than those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention, and thus the invention is not limited by the specific embodiments disclosed below.
其次,此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。In addition, "an embodiment" or "an embodiment" as used herein refers to a particular feature, structure, or characteristic that can be included in at least one implementation of the invention. The appearances of the "in one embodiment", "a" or "an"
实施例1Example 1
称取3t亚氧化钛(粒径为10000~20000nm),加入到350rpm转速的机械粉碎机中,粉碎45分钟,并同时采用超声高速雾化辅助粉碎,超声功率为250W,高速雾化转速为24000rpm,粉粹后粉体收集好称重;按5wt.%比例称取表面修饰剂疏基乙酸0.15t,调节气流粉粹机,气体流量为3m3/min,气体压力为0.6MPa,空气温度为100℃,修饰剂溶液浓度为5wt.%,修饰剂溶液的流量为1ml/min,雾化为1~20μm,开始粉碎后喷入修饰剂,粉碎完成后得到平均直径为100纳米、已经表面修饰,分散均匀的改性亚氧化钛纳米粉体。Weigh 3t TiO2 (particle size 10000~20000nm), add it to the mechanical pulverizer at 350rpm, pulverize for 45 minutes, and simultaneously use ultrasonic high-speed atomization to assist the pulverization. The ultrasonic power is 250W, and the high-speed atomization speed is 24000rpm. After the powder, the powder is collected and weighed; the surface modifier thioglycolic acid is 0.15t according to the ratio of 5wt.%, the airflow pulverizer is adjusted, the gas flow rate is 3m 3 /min, the gas pressure is 0.6MPa, and the air temperature is 100 ° C, the concentration of the modifier solution is 5wt.%, the flow rate of the modifier solution is 1ml / min, the atomization is 1 ~ 20μm, and the modifier is sprayed after the pulverization is started. After the pulverization, the average diameter is 100 nm, and the surface has been modified. , uniformly dispersed modified titania nano powder.
此为样品1。This is sample 1.
实施例2Example 2
称取3t亚氧化钛(粒径为5000~10000nm),加入到300rpm转速的机械粉碎机中,粉碎60分钟,并同时采用超声高速雾化辅助粉碎,超声功率为200W,高速雾化转速为22000rpm,粉粹后粉体收集好称重;按8wt.%比例称取氨基酸类表面修饰剂0.24t,调节气流粉粹机,气体流量为3m3/min,气体压力为0.6MPa,空气温度为110℃,修饰剂溶液浓度为6wt.%,修饰剂溶液的流量为1ml/min,雾化为1~20μm,开始粉碎后喷入修饰剂,粉碎完成后得到平均直径为100纳米、已经表面修饰,分散均匀的改性亚氧化钛纳米粉体。Weigh 3t TiO2 (particle size 5000~10000nm), add it to the mechanical pulverizer at 300rpm, pulverize for 60 minutes, and simultaneously use ultrasonic high-speed atomization to assist the pulverization. The ultrasonic power is 200W, and the high-speed atomization speed is 22000rpm. After the powder, the powder is collected and weighed; the amino acid surface modifier 0.24t is weighed according to the ratio of 8wt.%, the airflow powder is adjusted, the gas flow rate is 3m 3 /min, the gas pressure is 0.6MPa, and the air temperature is 110. °C, the concentration of the modifier solution is 6wt.%, the flow rate of the modifier solution is 1ml/min, the atomization is 1-20μm, and the modifier is sprayed after the pulverization is started. After the pulverization, the average diameter is 100 nm, and the surface has been modified. A uniformly dispersed modified titania nanopowder.
此为样品2。This is sample 2.
实施例3Example 3
称取3t亚氧化钛(粒径为500~5000nm),加入到250rpm转速的机械粉碎机中,粉碎45分钟,并同时采用超声高速雾化辅助粉碎,超声功率为250W,高速雾化转速为20000rpm,粉粹后粉体收集好称重;按6wt.%比例称取丙三醇0.18t,调节气流粉粹机,气体流量为3m3/min,气体压力为0.6MPa,空气温度 为100℃,修饰剂溶液浓度为4wt.%,修饰剂溶液的流量为1ml/min,雾化为1~20μm,开始粉碎后喷入修饰剂,粉碎完成后得到平均直径为50纳米、已经表面修饰,分散均匀的改性亚氧化钛纳米粉体。Weigh 3t TiO2 (particle size 500~5000nm), add it to the mechanical pulverizer at 250rpm, pulverize for 45 minutes, and simultaneously use ultrasonic high-speed atomization to assist the pulverization. The ultrasonic power is 250W, and the high-speed atomization speed is 20000rpm. After the powder, the powder is collected and weighed; 0.18t of glycerol is weighed according to the ratio of 6wt.%, the airflow powder is adjusted, the gas flow rate is 3m 3 /min, the gas pressure is 0.6MPa, and the air temperature is 100°C. The concentration of the modifier solution is 4wt.%, the flow rate of the modifier solution is 1ml/min, the atomization is 1-20μm, and the modifier is sprayed after the pulverization is started. After the pulverization, the average diameter is 50 nm, the surface has been modified, and the dispersion is uniform. Modified titania nanopowder.
此为样品3。This is sample 3.
实施例4Example 4
称取3t亚氧化钛(粒径为500~5000nm),加入到300rpm转速的机械粉碎机中,粉碎30分钟,并同时采用超声高速雾化辅助粉碎,超声功率为200W,高速雾化转速为24000rpm,粉粹后粉体收集好称重;按10wt.%比例称取丙三醇0.33t,调节气流粉粹机,气体流量为2m3/min,气体压力为0.7MPa,空气温度为120℃,修饰剂溶液浓度为5wt.%,修饰剂溶液的流量为1.2ml/min,雾化为1~20μm,开始粉碎后喷入修饰剂,粉碎完成后得到平均直径为80纳米、已经表面修饰,分散均匀的改性亚氧化钛纳米粉体。Weigh 3t TiO2 (particle size 500~5000nm), add it to the mechanical pulverizer at 300rpm, pulverize for 30 minutes, and simultaneously use ultrasonic high-speed atomization to assist the pulverization. The ultrasonic power is 200W, and the high-speed atomization speed is 24000rpm. After the powder, the powder is collected and weighed; 0.33t of glycerol is weighed according to the ratio of 10wt.%, the airflow powder is adjusted, the gas flow rate is 2m 3 /min, the gas pressure is 0.7MPa, and the air temperature is 120°C. The concentration of the modifier solution is 5wt.%, the flow rate of the modifier solution is 1.2ml/min, and the atomization is 1-20μm. After the pulverization, the modifier is sprayed. After the pulverization, the average diameter is 80 nm, and the surface has been modified and dispersed. Uniform modified titania nanopowder.
此为样品4。This is sample 4.
实施例5Example 5
称取3t氮掺杂亚氧化钛(粒径为500~5000nm),加入到300rpm转速的机械粉碎机中,粉碎30分钟,并同时采用超声高速雾化辅助粉碎,超声功率为200W,高速雾化转速为24000rpm,粉粹后粉体收集好称重;按10wt.%比例称取丙三醇0.33t,调节气流粉粹机,气体流量为2m3/min,气体压力为0.7MPa,空气温度为120℃,修饰剂溶液浓度为5wt.%,修饰剂溶液的流量为1.2ml/min,雾化为1~20μm,开始粉碎后喷入修饰剂,粉碎完成后得到平均直径为80纳米、已经表面修饰,分散均匀的改性氮掺杂亚氧化钛粉体。Weigh 3t nitrogen-doped TiO2 (particle size 500-5000nm), add it to a mechanical pulverizer at 300rpm, pulverize for 30 minutes, and simultaneously use ultrasonic high-speed atomization to assist pulverization, ultrasonic power is 200W, high-speed atomization The rotation speed is 24000 rpm, the powder is collected and weighed after the powdering; the glycerol is weighed 0.33t according to the ratio of 10wt.%, the air flow powder is adjusted, the gas flow rate is 2m 3 /min, the gas pressure is 0.7MPa, and the air temperature is 120 ° C, the concentration of the modifier solution is 5wt.%, the flow rate of the modifier solution is 1.2ml / min, the atomization is 1 ~ 20μm, after the pulverization is started, the modifier is sprayed, and after the pulverization is completed, the average diameter is 80 nm, and the surface is already Modified, uniformly dispersed modified nitrogen-doped titania powder.
实施例6Example 6
称取3t磷掺杂亚氧化钛(粒径为5000~10000nm),加入到300rpm转速的机械粉碎机中,粉碎60分钟,并同时采用超声高速雾化辅助粉碎,超声功率为200W,高速雾化转速为22000rpm,粉粹后粉体收集好称重;按8wt.%比例称取氨基酸类表面修饰剂0.24t,调节气流粉粹机,气体流量为3m3/min,气体压力为0.6MPa,空气温度为110℃,修饰剂溶液浓度为6wt.%,修饰剂溶液的流量为1ml/min,雾化为1~20μm,开始粉碎后喷入修饰剂,粉碎完成后得到平均直径为100纳米、已经表面修饰,分散均匀的改性磷掺杂亚氧化钛粉体。Weigh 3t phosphorus-doped TiO2 (particle size 5000~10000nm), add it to a mechanical pulverizer at 300rpm, pulverize for 60 minutes, and simultaneously use ultrasonic high-speed atomization to assist pulverization, ultrasonic power is 200W, high-speed atomization The rotation speed is 22000 rpm, the powder is collected and weighed after the powdering; the amino acid surface modifier 0.24t is weighed according to the ratio of 8wt.%, the air flow powder is adjusted, the gas flow rate is 3m 3 /min, the gas pressure is 0.6MPa, the air The temperature is 110 ° C, the concentration of the modifier solution is 6 wt.%, the flow rate of the modifier solution is 1 ml/min, the atomization is 1-20 μm, the modifier is sprayed after the pulverization is started, and the average diameter is 100 nm after the pulverization is completed. Surface modified, uniformly dispersed modified phosphorus doped titania powder.
实施例7: Example 7
取市售纳米级改性亚氧化钛粉体,其改性剂用量为15wt%,作为样品5。A commercially available nano-sized modified titania powder having a modifier content of 15% by weight was used as the sample 5.
分别取样品1、2、3、4、5各5.0g,加入200ml去离子水,磁力搅拌5min,静置,除去漂浮于水面的粉体,将沉入水底的样品过滤、烘干、称重,其质量记为M,依如下公式计算活化指数:Take 5.0g of each sample 1, 2, 3, 4, 5, add 200ml of deionized water, stir magnetically for 5min, let stand, remove the powder floating on the water surface, filter, dry and weigh the sample sinking into the bottom. The quality is recorded as M, and the activation index is calculated according to the following formula:
Figure PCTCN2017071408-appb-000001
Figure PCTCN2017071408-appb-000001
具体结果如下表The specific results are as follows
Figure PCTCN2017071408-appb-000002
Figure PCTCN2017071408-appb-000002
由结果可见,本发明所制备的改性粉体,在活化指数方面,具有优异效果。发明者经研究发现,当控制改性剂用量在1~10wt%时,改性粉体的活化指数会明显增强,并稳定在90%以上。虽然市售改性粉体中,改性剂用量大过10wt%,但是,由于其在改性过程中,出现原纳米粉体与改性纳米粉体之间的软团聚,使得形成“二次粒径”,无法有效优化活化指数。本发明在机械粉粹时,同时用超声或者高速雾化破坏纳米粉体间的团聚,避免了直接加入改性剂而产生的软团聚现象,且在机械粉碎时同时进行修饰会侵蚀机器,导致机器故障。As is apparent from the results, the modified powder prepared by the present invention has an excellent effect in terms of activation index. The inventors have found through research that when the amount of the modifier is controlled to be 1 to 10% by weight, the activation index of the modified powder is remarkably enhanced and stabilized at 90% or more. Although the amount of the modifier in the commercially available modified powder is more than 10% by weight, due to the soft agglomeration between the original nano-powder and the modified nano-powder during the modification process, the formation of "secondary" "particle size", can not effectively optimize the activation index. The invention ruptures the agglomeration between the nano-powders by ultrasonic or high-speed atomization in the mechanical pulverization, avoids the soft agglomeration phenomenon caused by directly adding the modifier, and simultaneously modifying at the time of mechanical pulverization may erode the machine, resulting in machine malfunction.
实施例8:Example 8
取市售纳米级改性二氧化钛粉体,其改性剂用量为15wt%,作为样品5。A commercially available nano-sized modified titanium dioxide powder having a modifier content of 15% by weight was used as the sample 5.
分别取样品1、2、3、4、5,加入四氯化碳,配成0.1wt%的分散液,超声分散10min,置于10ml有刻度的带磨口塞的试管中,在室温下静置,记录上层清液的溶剂,其与有机相的体积(10ml)比,表示纳米粉体的沉降率以评价其分散性。Take samples 1, 2, 3, 4, 5 respectively, add carbon tetrachloride, prepare 0.1wt% dispersion, ultrasonically disperse for 10min, place in 10ml graduated test tube with grinded plug, and let stand at room temperature The solvent of the supernatant liquid was recorded, and the ratio of the volume to the organic phase (10 ml) indicates the sedimentation rate of the nano powder to evaluate the dispersibility.
计时180分钟,每隔30分钟记录沉降率数据,整理的如下图表:After counting for 180 minutes, the sedimentation rate data was recorded every 30 minutes, and the following chart was arranged:
Figure PCTCN2017071408-appb-000003
Figure PCTCN2017071408-appb-000003
Figure PCTCN2017071408-appb-000004
Figure PCTCN2017071408-appb-000004
由结果可见,本发明所制备的改性粉体,在分散性方面,具有优异效果。纳米粉体是否能够体现出同基体材料稳定融合性和基体材料中的均匀分散性,关键在于控制纳米粉体粒径均匀和纳米粉体充分改性。发明者研究发现,将纳米粉体粒子,通过机械粉碎,统一控制在200nm以下,且此过程中采用超声、高速雾化而非加改性剂改性,更够避免改性过程中改性纳米粒子同原纳米粒子的软团聚,进而使得粒径分布较窄,不会出现“二次粒径”现象;再进一步采用气流粉粹,并同时用改性剂做表面修饰,则在粒径分布均匀的情况下,进一步细化粒径,并同时,相比于机械粉粹法改性,近乎于“一对一”充分对纳米粒子进行改性。综上,本发明所提供的方法,能够控制纳米粉体粒径均匀且纳米粉体充分改性,体现出优异的在基体中的分散性。As a result, it can be seen that the modified powder prepared by the present invention has an excellent effect in terms of dispersibility. Whether the nano-powder can reflect the stable fusion with the matrix material and the uniform dispersibility in the matrix material, the key is to control the uniformity of the nano-powder particle size and the nano-powder to be fully modified. The inventors found that the nano-powder particles were uniformly controlled to be below 200 nm by mechanical pulverization, and the process was modified by ultrasonic, high-speed atomization instead of modifier, which was more difficult to avoid the modified nano-modified process. The soft agglomeration of the particles with the original nanoparticles, so that the particle size distribution is narrow, and the phenomenon of "secondary particle size" does not occur; further, the airflow powder is used, and at the same time, the modifier is used for surface modification, and the particle size distribution is In the case of uniformity, the particle diameter is further refined, and at the same time, the nanoparticle is sufficiently modified almost in a "one-to-one" manner as compared with the mechanical powder modification. In summary, the method provided by the present invention can control the uniformity of the particle size of the nano-powder and the nano-powder to be sufficiently modified, thereby exhibiting excellent dispersibility in the matrix.
由结果可见,本发明所制备的改性粉体,在紫外线吸收、导电能力、光热转化、光降解甲醛功能方面,具有优异效果。功能纳米粉体,是否能够体现优异的功能效果,关键在于1.纳米粉体粒子本身是否充分改性;2.纳米粉体是否在基体中稳定融合;3.纳米粉体是否在基体中分散均匀。此三者,相辅相成。发明者研究发现,通过对纳米粉体的初轮粉碎并同时超声或者高速喷雾处理,可以防止纳米粉体的软团聚现象,进而使得其不会因“二次粒径”而出现粒径分布过宽,改性不充分的情况发生。如此一来,在有效控制纳米粉体的粒径分布和改性充分程度的情况下,就使得本发明所制备得到的纳米粉体,能够具有较高的活化指数和在基体中优异的分散性。进而,即便同改性剂含量更高的普通市售功能粉体相比,本发明制得的粉体所制备出的面料,能够体现出更加优异的功能效果。It can be seen from the results that the modified powder prepared by the invention has excellent effects in terms of ultraviolet absorption, electrical conductivity, photothermal conversion, and photodegradation of formaldehyde. Whether the functional nano-powder can reflect excellent functional effects, the key lies in whether 1. Whether the nano-powder particles themselves are fully modified; 2. Whether the nano-powders are stably fused in the matrix; 3. Whether the nano-powders are evenly dispersed in the matrix . These three, complement each other. The inventors have found that by the first-round pulverization of the nano-powder and simultaneous ultrasonic or high-speed spray treatment, the soft agglomeration of the nano-powder can be prevented, so that the particle size distribution does not occur due to the "secondary particle size". Wide, inadequate modification occurs. In this way, in the case of effectively controlling the particle size distribution and the sufficient degree of modification of the nano powder, the nano powder prepared by the invention can have a high activation index and excellent dispersibility in the matrix. . Further, the fabric prepared by the powder obtained by the present invention can exhibit more excellent functional effects than the conventional commercially available functional powder having a higher modifier content.
值得一提的是,现有技术中均为化学法制得纳米级亚氧化钛粉体,本发明采用物理方法制成了效果更佳的粉体。摒弃了传统制备过程中,现修饰后处理的方法,采用超声雾化辅助处理,并优选优化了工艺条件,促进了亚氧化钛表面原子伸向空间的“悬挂键”对空气的吸附,随着粉碎的进行以及超声雾化的 促进作用,亚氧化钛内部的三维周期势场不断在表面被极速中断,电子状态和体相极剧变化,导致除桥氧空位等稳定吸附位点以外的其他吸附的气体发生一定程度的解离,影响了亚氧化钛体系中存在着的混合离子和共价键作用,使得亚氧化钛稳定性变弱,能够被破碎到更低的数量级。It is worth mentioning that in the prior art, the nanometer titania powder is prepared by chemical method, and the invention adopts a physical method to produce a powder with better effect. Abandoning the traditional post-modification process, using ultrasonic atomization assisted treatment, and optimizing the process conditions, promotes the adsorption of air by the "dangling bond" of the surface atom of titanium dioxide to the space. Smashing and ultrasonic atomization Promoting effect, the three-dimensional periodic potential field inside the titania is continuously interrupted at the surface, and the electronic state and the body phase are extremely changed, resulting in a certain degree of dissociation of the adsorbed gases other than the stable adsorption sites such as bridge oxygen vacancies. It affects the mixed ions and covalent bonds existing in the titania system, making the titania stability weak and capable of being broken down to a lower order of magnitude.
实施例9Example 9
将实施例1制得的改性亚氧化钛纳米粉体与树脂粉体按质量比3:7混合,通过共混造粒挤出,得到亚氧化钛基功能高分子复合材料。将亚氧化钛基功能高分子复合材料干燥后与基本树脂切片混合均匀,亚氧化钛基功能高分子复合材料的质量百分比为8%,喂入纺丝机的喂料器进行熔体纺丝,纺丝速度为2900m/min,纺丝组件初始压力12MPa,得到所述的亚氧化钛基功能纤维;The modified titania nanopowder prepared in Example 1 and the resin powder were mixed at a mass ratio of 3:7, and extruded by blending and granulating to obtain a titania-based functional polymer composite. The titania-based functional polymer composite material is dried and uniformly mixed with the basic resin slice, and the mass percentage of the titania-based functional polymer composite material is 8%, which is fed into a feeder of the spinning machine for melt spinning. The spinning speed is 2900 m/min, and the initial pressure of the spinning assembly is 12 MPa, to obtain the above-mentioned titania-based functional fiber;
使用制备的亚氧化钛基功能纤维通过织造手段制备具有抗静电/高抗紫外/抗菌/光能转化(热能/电能/化学能)功能面料,采用机织方式,在经纬向使用,其中亚氧化钛基功能纤维含量按质量比为75%。Using the prepared titania-based functional fiber to prepare a fabric having antistatic/high anti-UV/antibacterial/light energy conversion (thermal/electrical/chemical energy) by weaving means, using a weaving method, in the warp and weft direction, wherein the sub-oxidation The content of the titanium-based functional fiber is 75% by mass.
实施例1得到的亚氧化钛基功能纤维的力学性能经测试为:强度为2.17cn/dtex,断裂伸长率为19%,满足各种织造方式的要求,单纤的直径为1D(7微米),可以开发平布、绒类等各种面料,制备的面料测试结果如下:The mechanical properties of the titania-based functional fiber obtained in Example 1 were tested as follows: strength was 2.17 cn/dtex, elongation at break was 19%, which satisfied the requirements of various weaving methods, and the diameter of the single fiber was 1 D (7 μm). ), it is possible to develop various fabrics such as plain cloth and velvet, and the test results of the prepared fabric are as follows:
样品sample 抗静电半衰期(s)Antistatic half life (s) 抗菌(%)Antibacterial (%) 1min升温(℃)1min heating (°C) 紫外线吸收(%)UV absorption (%) 30min甲醛分解(%)30min formaldehyde decomposition (%)
面料Fabric 0.60.6 8787 5.25.2 99.999.9 7878
图3为制得的抗紫外纤维的扫描电镜图片,从图片上可以看到粒径小于100纳米的亚氧化钛在纤维表面形成了均匀分布,起到了很好的抗静电效果和抗菌效果,同时分布在纤维表面的亚氧化钛在光辐射的作用下可以将光能转化为化学能/热能/电能等,热能提升材料的温度,化学能可以分解甲醛等有机有毒气体,而在纤维内部亚氧化钛颗粒也呈均匀分布状态,这些均匀分布颗粒又可以有效的吸收紫外线,起到了很好的抗紫外效果。Figure 3 is a scanning electron micrograph of the obtained anti-ultraviolet fiber. It can be seen from the picture that the titania having a particle size of less than 100 nm has a uniform distribution on the surface of the fiber, which has a good antistatic effect and antibacterial effect. The TiO2 distributed on the surface of the fiber can convert light energy into chemical energy/thermal energy/electric energy under the action of light radiation. The heat energy raises the temperature of the material, and the chemical energy can decompose organic toxic gases such as formaldehyde, and the internal oxidation of the fiber. The titanium particles are also uniformly distributed, and these evenly distributed particles can effectively absorb ultraviolet rays and have a good anti-ultraviolet effect.
实施例10Example 10
将实施例1制得的改性亚氧化钛纳米粉体与树脂粉体按质量比3:7混合,通过共混造粒挤出,得到亚氧化钛基功能高分子复合材料。将亚氧化钛基功能高分子复合材料干燥后与基本树脂切片混合均匀,亚氧化钛基功能高分子复合 材料的质量百分比为6%,喂入纺丝机的喂料器进行熔体纺丝,纺丝速度为3000m/min,纺丝组件初始压力10MPa,得到所述的亚氧化钛基功能纤维;The modified titania nanopowder prepared in Example 1 and the resin powder were mixed at a mass ratio of 3:7, and extruded by blending and granulating to obtain a titania-based functional polymer composite. The titania-based functional polymer composite is dried and mixed with the basic resin slice, and the titania-based functional polymer composite The mass percentage of the material is 6%, and the feeder fed to the spinning machine performs melt spinning, the spinning speed is 3000 m/min, and the initial pressure of the spinning assembly is 10 MPa, to obtain the above-mentioned titania-based functional fiber;
使用制备的亚氧化钛基功能纤维通过织造手段制备具有抗静电/高抗紫外/抗菌/光能转化(热能/电能/化学能)功能面料,采用机织方式,在经纬向使用,其中亚氧化钛基功能纤维含量按质量比为75%。Using the prepared titania-based functional fiber to prepare a fabric having antistatic/high anti-UV/antibacterial/light energy conversion (thermal/electrical/chemical energy) by weaving means, using a weaving method, in the warp and weft direction, wherein the sub-oxidation The content of the titanium-based functional fiber is 75% by mass.
实施例11Example 11
将实施例1制得的改性亚氧化钛纳米粉体与树脂粉体按质量比1:8混合,通过共混造粒挤出,得到亚氧化钛基功能高分子复合材料,经过注塑设备得到所需的塑料注塑件。The modified titania nano-powder prepared in Example 1 and the resin powder are mixed at a mass ratio of 1:8, and extruded by blending and granulating to obtain a titania-based functional polymer composite material, which is obtained through an injection molding apparatus. The required plastic injection molded parts.
需要说明的是,专利中涉及到的树脂粉体包括PET粉体、PBT粉体、PTT粉体、PC粉体、PCT粉体、尼龙6粉体、尼龙66粉体、聚丙烯粉体或聚乙烯粉体中的一种或几种。It should be noted that the resin powders involved in the patent include PET powder, PBT powder, PTT powder, PC powder, PCT powder, nylon 6 powder, nylon 66 powder, polypropylene powder or poly. One or several of ethylene powders.
专利中涉及到基本树脂切片包括聚酯类切片、聚烯烃类切片或聚酰胺类切片中的一种或几种。The patent relates to one or more of the basic resin chips including polyester chips, polyolefin chips or polyamide chips.
专利中涉及到所述基本树脂切片具体包括PET切片、PBT切片、PTT切片、聚乙烯切片、聚丙烯切片、PA6切片或PA66切片。The basic resin chips referred to in the patent specifically include PET slices, PBT slices, PTT slices, polyethylene slices, polypropylene slices, PA6 slices or PA66 slices.
由此可见,利用本发明所制得的高分子复合材料制成的功能纤维力学性能极佳,可以开发平布、绒类等各种面料。且制成的功能纤维,其中纳米亚氧化钛在纤维表面形成了均匀分布,起到了很好的抗静电效果和抗菌效果,同时分布在纤维表面的亚氧化钛在光辐射的作用下可以将光能转化为化学能/热能/电能等,热能提升材料的温度,化学能可以分解甲醛等有机有毒气体,而在纤维内部亚氧化钛颗粒也呈均匀分布状态,这些均匀分布颗粒又可以有效的吸收紫外线,起到了很好的抗紫外效果;本发明所提供的化学修饰法制备纳米级亚氧化钛复合光催化剂的方法,通过物理方法简单、大规模制备纳米量子点,并对其进行表面修饰以增加其稳定性和树脂体系相容性,生产效率高,可大规模应用于工业化生产,为功能高分子和复合材料的制备奠定了基础;本发明所提供的化学修饰法制备纳米级亚氧化钛复合光催化剂的方法,采用少量表面修饰剂即可制得性能更优异的纳米粉体;本发明所提供的化学修饰法制备纳米级亚氧化钛复合光催化剂的方法所制备得到的纳米粉体,粒径小且在基体中具有优异的表面活化指数和分散性。 It can be seen that the functional fiber made of the polymer composite material prepared by the invention has excellent mechanical properties, and various fabrics such as flat cloth and velvet can be developed. And the functional fiber is prepared, wherein the nano titania is uniformly distributed on the surface of the fiber, which has good antistatic effect and antibacterial effect, and the titanium oxide distributed on the surface of the fiber can light under the action of light radiation. It can be converted into chemical energy/thermal energy/electric energy. The heat energy raises the temperature of the material. The chemical energy can decompose organic toxic gases such as formaldehyde. The titanium dioxide particles in the fiber are also uniformly distributed. These evenly distributed particles can be effectively absorbed. Ultraviolet light, which has a good anti-ultraviolet effect; the method for preparing a nano-sized titania composite photocatalyst by the chemical modification method provided by the invention, the nano quantum dots are prepared by a physical method, and the surface is modified by a simple method It has increased stability and compatibility with resin system, high production efficiency, and can be applied to industrial production on a large scale, laying a foundation for the preparation of functional polymers and composite materials. The chemical modification method provided by the present invention prepares nanometer titanium oxide. The method of composite photocatalyst can produce better performance by using a small amount of surface modifier. Powder; chemical modification of the present invention provides a method of nanopowders Preparation of nanometer alkylene oxide photocatalyst prepared composite obtained, having a small particle size and excellent surface activation index and dispersibility in the matrix.
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。 It should be noted that the above embodiments are only used to explain the technical solutions of the present invention, and the present invention is not limited thereto. Although the present invention is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be Modifications or equivalents are intended to be included within the scope of the appended claims.

Claims (10)

  1. 一种亚氧化钛基功能高分子复合材料制备方法,其特征在于:包括,Method for preparing titania-based functional polymer composite material, characterized in that:
    对亚氧化钛和/或杂元素掺杂亚氧化钛进行机械粉粹,并超声高速雾化;Mechanical pulverization of titania and/or impurity-doped TiO 2 and ultrasonic high-speed atomization;
    进行气流粉粹,制得亚氧化钛纳米粉体;Performing a gas flow to obtain a titania nanometer powder;
    进行表面修饰,制得改性亚氧化钛纳米粉体;Surface modification to prepare modified titania nano-powder;
    将改性亚氧化钛纳米粉体与树脂粉体共混造粒挤出,制得亚氧化钛基功能高分子复合材料。The modified titania nano powder and the resin powder are blended and granulated and extruded to obtain a titania-based functional polymer composite.
  2. 根据权利要求1所述亚氧化钛基功能高分子复合材料制备方法,其特征在于:所述改性亚氧化钛纳米粉体,其与树脂粉体的质量比为1:1.5~9。The method for preparing a titania-based functional polymer composite according to claim 1, wherein the modified titania nanopowder has a mass ratio of 1:1.5 to 9 with the resin powder.
  3. 根据权利要求1或2所述亚氧化钛基功能高分子复合材料制备方法,其特征在于:所述亚氧化钛基功能高分子复合材料,其中,亚氧化钛的质量百分比为10~40%。The method for preparing a titania-based functional polymer composite according to claim 1 or 2, wherein the titania-based functional polymer composite material has a mass percentage of the titanium oxide of 10 to 40%.
  4. 根据权利要求1所述亚氧化钛基功能高分子复合材料制备方法,其特征在于:所述杂元素为氮、磷或硫中的一种或几种。The method for preparing a titania-based functional polymer composite according to claim 1, wherein the hetero element is one or more of nitrogen, phosphorus or sulfur.
  5. 根据权利要求1、2或4中任一项所述亚氧化钛基功能高分子复合材料制备方法,其特征在于:所述超声高速雾化,其中超声功率为200~250W,高速雾化转速为20000~24000rpm。The method for preparing a titania-based functional polymer composite according to any one of claims 1, 2 or 4, characterized in that: the ultrasonic high-speed atomization, wherein the ultrasonic power is 200-250 W, and the high-speed atomization rotation speed is 20000 to 24000 rpm.
  6. 根据权利要求5所述亚氧化钛基功能高分子复合材料制备方法,其特征在于:所述气流粉碎,其气体流量为2~4m3/min,气体压力为0.5~0.7MPa,气体温度为90~120℃。The method for preparing a titania-based functional polymer composite according to claim 5, wherein the gas flow is pulverized, the gas flow rate is 2 to 4 m 3 /min, the gas pressure is 0.5 to 0.7 MPa, and the gas temperature is 90. ~120 ° C.
  7. 根据权利要求1、2、4或6中任一项所述亚氧化钛基功能高分子复合材料制备方法,其特征在于:所述机械粉粹,其粉粹时间为0.5~1h,转速为250~350rpm。The method for preparing a titania-based functional polymer composite according to any one of claims 1, 2, 4 or 6, wherein the mechanical powder has a pulverization time of 0.5 to 1 h and a rotational speed of 250 ~350rpm.
  8. 根据权利要求1、2、4或6中任一项所述亚氧化钛基功能高分子复合材料制备方法,其特征在于:所述表面修饰,其修饰剂的用量为粉体质量的1~10%,其质量浓度为4~6wt.%。The method for preparing a titania-based functional polymer composite according to any one of claims 1, 2, 4 or 6, wherein the surface modification is performed by using a modifier of 1 to 10 of a powder mass. %, its mass concentration is 4 to 6 wt.%.
  9. 一种根据权利要求8所述亚氧化钛基功能高分子复合材料制备方法制得的产品在制备功能塑料注塑件方面的应用。The invention relates to a product prepared by the method for preparing a titania-based functional polymer composite material according to claim 8 for preparing a functional plastic injection molded part.
  10. 一种根据权利要求8所述亚氧化钛基功能高分子复合材料制备方法制得的产品在织造方面的应用,其特征在于:将亚氧化钛基功能高分子复合材料干燥后与基本树脂切片混合均匀,亚氧化钛基功能高分子复合材料的质量百分比 为6~10%,喂入纺丝机的喂料器进行熔体纺丝,纺丝速度为2500~3000m/min,纺丝组件初始压力10~12MPa,制成亚氧化钛基功能纤维。 The invention relates to a product for weaving obtained by the method for preparing a titania-based functional polymer composite material according to claim 8, characterized in that the titania-based functional polymer composite material is dried and mixed with the basic resin slice. Uniform, mass percentage of titania-based functional polymer composites 6 to 10%, the feeder fed to the spinning machine is melt-spinning, the spinning speed is 2500-3000 m/min, and the initial pressure of the spinning assembly is 10-12 MPa to prepare a titania-based functional fiber.
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CN102604282A (en) * 2012-03-09 2012-07-25 浙江大学 Preparing method of PTFE (polytetrafluoroethylene) composite material filled with nano particles
CN106065498A (en) * 2016-06-04 2016-11-02 江苏启弘新材料科技有限公司 The preparation method of antistatic fibre based on point discharge effect

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