WO2018131403A1 - Electrically driven oil pump - Google Patents

Electrically driven oil pump Download PDF

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Publication number
WO2018131403A1
WO2018131403A1 PCT/JP2017/045643 JP2017045643W WO2018131403A1 WO 2018131403 A1 WO2018131403 A1 WO 2018131403A1 JP 2017045643 W JP2017045643 W JP 2017045643W WO 2018131403 A1 WO2018131403 A1 WO 2018131403A1
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WO
WIPO (PCT)
Prior art keywords
pump
housing
motor
oil pump
electric oil
Prior art date
Application number
PCT/JP2017/045643
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French (fr)
Japanese (ja)
Inventor
豪 坂田
河村 清美
雄一郎 定永
Original Assignee
パナソニックIpマネジメント株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by パナソニックIpマネジメント株式会社 filed Critical パナソニックIpマネジメント株式会社
Priority to CN201780082665.3A priority Critical patent/CN110168224A/en
Priority to JP2018561887A priority patent/JPWO2018131403A1/en
Publication of WO2018131403A1 publication Critical patent/WO2018131403A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C15/00Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans

Definitions

  • the present invention relates to an electric oil pump that electrically drives an oil pump, and more particularly to a structure of an electric oil pump in which a motor unit and an oil pump unit are integrated.
  • FIG. 7A is a longitudinal sectional view showing a configuration example of such a conventional electric oil pump
  • FIG. 7B is a transverse sectional view thereof.
  • the conventional electric oil pump 901 includes the oil pump 902 and the electric motor 903 as described above.
  • the electric motor 903 includes a rotating rotor 904, and a stator 905 fixed to the outside of the outer peripheral surface of the rotor 904.
  • the rotor 904 is configured by arranging a plurality of permanent magnets 904b along the circumferential direction on the outer periphery of the rotating shaft 904a.
  • the rotating shaft 904a is a rotating shaft shared by the electric motor 903 and the oil pump 902.
  • the stator 905 is formed by winding a coil 905b around an insulator 905c attached to a core 905a, and is integrally molded with a motor housing molded with a resin 905d.
  • the oil pump 902 has an inner rotor 902a and an outer rotor 902b as shown in FIG. 7B.
  • the inner rotor 902a illustrated in FIG. 7B has four external teeth connected to the tip of the rotating shaft 904a.
  • the outer rotor 902b illustrated in FIG. 7B has five inner teeth that mesh with the outer teeth.
  • the oil pump 902 performs a pump operation using the gap 902c between the external teeth and the internal teeth.
  • the electric oil pump of the present invention includes an oil pump in which a pump rotor is rotatably supported in a pump chamber formed between a pump plate and a pump housing, a rotary shaft fixed to the pump rotor, and a cylindrical motor A motor that has a housing and is directly connected to the rotation shaft and is directly connected to the rotation shaft and rotationally drives the pump rotor.
  • the end surface on the motor side of the pump housing and the end surface on the pump housing side of the motor housing are adjacent to each other in the axial direction of the rotating shaft.
  • the oil pump and the motor are fastened in the axial direction by a plurality of fastening bolts on the inner side of the outer diameter of the motor housing and the outer diameter of the motor side of the pump housing with respect to the axis of the rotary shaft. .
  • the pump housing and the motor housing are fastened and fixed radially inside the outer shape of the motor housing of the motor, the motor does not increase in the radial direction and the electric oil pump is mounted on the vehicle. Improves.
  • a sealing component is sandwiched between the fastening surfaces, and water can be prevented from entering from the outside.
  • FIG. 1 is a front view of an electric oil pump according to Embodiment 1 of the present invention.
  • FIG. 2 is a longitudinal sectional view showing a schematic configuration of the electric oil pump as seen from the XX direction in FIG.
  • FIG. 3 is a front view of the electric oil pump according to Embodiment 2 of the present invention.
  • FIG. 4 is a longitudinal sectional view showing a schematic configuration of the electric oil pump as seen from the YY direction in FIG.
  • FIG. 5 is a front view of an electric oil pump according to another configuration example of Embodiment 2 of the present invention.
  • 6 is a longitudinal sectional view showing a schematic configuration of the electric oil pump as viewed from the YY direction in FIG.
  • FIG. 7A is a longitudinal sectional view of a conventional example.
  • FIG. 7B is a cross-sectional view of a conventional example.
  • FIG. 1 is a front view of an electric oil pump according to Embodiment 1 of the present invention
  • FIG. 2 is a longitudinal sectional view showing a schematic configuration of the electric oil pump viewed from the XX direction in FIG.
  • the electric oil pump 101 includes an oil pump 201 and an electric motor (hereinafter simply referred to as a motor) 301 that drives the oil pump 201 to be adjacent to each other so that they are integrated. Is unitized.
  • a rotation drive shaft (hereinafter referred to as a rotation shaft as appropriate) 305 extends from the motor 301 to the oil pump 201.
  • the direction in which the rotating shaft 305 extends that is, the axial direction is the axial direction, and in the plane orthogonal to the axial direction, the direction extending from the center of the rotating shaft 305 is the radial direction, and the direction around the center is the circumferential direction. Will be described.
  • the side on which the oil pump 201 is disposed will be described as the front
  • the side on which the motor 301 is disposed will be the rear
  • the surface on the front side will be the front surface
  • the surface on the rear side will be the rear surface.
  • the oil pump 201 is, for example, an internal gear pump that uses gears of external teeth and internal teeth like the conventional oil pump shown in FIG. 7B. And the electric oil pump 101 provided with such an oil pump 201 is used for the hydraulic pump for transmission of a motor vehicle, etc., for example.
  • the motor 301 is a brushless motor in which a rotor rotates by three-phase AC driving using an inverter.
  • the pump plate 203 and the pump housing 204 that constitute the housing 202 of the oil pump 201 are formed of a metal nonmagnetic material such as aluminum die casting, for example. In addition, you may integrally mold with resin.
  • the motor housing 302 that houses the motor 301 has a metal frame structure formed by pressing a steel plate, which is a metal plate, with a press.
  • the bracket 303 is made of a thermoplastic resin material such as polyphenylene sulfide resin.
  • the heat radiating plate 304 is made of a nonmagnetic metal material such as aluminum die cast.
  • the housing body of the electric oil pump 101 includes the pump plate 203, the pump housing 204, the motor housing 302, the bracket 303, and the heat radiating plate 304.
  • a sealing member 102 such as an O-ring, for example, is disposed between the above components so as to be waterproof.
  • a trochoid curve type pump which is an inscribed gear type is used as the oil pump 201.
  • the oil pump 201 is used as a pump, as in FIG. 7B, as the pump rotor, the outer rotor 205 having the inner teeth of the trochoidal tooth profile on the inner peripheral side, and the outer teeth meshing with the inner teeth on the outer peripheral side.
  • the inner rotor 206 is provided.
  • the inner rotor 206 is disposed in a space formed inside the outer rotor 205, thereby forming a pump chamber 207 including a gap 207a between the two rotors.
  • the inner rotor 206 is fitted into the front end portion of the rotating shaft 305 and rotates around the rotating shaft 305.
  • the outer rotor 205 has one more internal tooth than the outer tooth of the inner rotor 206.
  • the outer rotor 205 is disposed so as to be rotatable in the pump housing 204 around the position eccentric with respect to the inner rotor 206 connected to the rotation shaft 305 as described above.
  • the outer teeth of the inner rotor 206 mesh with the inner teeth of the outer rotor 205 at a part of the entire circumference, and the outer teeth are inscribed in the inner surface of the outer rotor 205 at various locations around the entire circumference. It is configured to rotate.
  • gap 207a is formed in the location where the said external tooth and internal tooth are not fully meshing
  • the volume of the gap 207a between the inner teeth and the outer teeth of the oil pump 201 increases and decreases during one rotation of the rotating shaft 305. Will repeat. And the pump operation
  • the pump housing 204 has a thick plate shape that expands in the radial direction, and has a circular pump hole 204p opened at the front side at the center thereof.
  • the pump chamber 207 as described above is formed in the pump hole 204p.
  • a pump plate 203 is fixed to the front surface of the pump housing 204 via an O-ring 209 as the seal member 102, and the front surface of the pump chamber 207 is closed.
  • the outer rotor 205 constituting the oil pump 201 is rotatably accommodated in the pump chamber 207.
  • An inner rotor 206 that meshes with the outer rotor 205 is disposed inside the outer rotor 205.
  • the pump plate 203 is provided with the suction port 210 and the discharge port 211 shown in FIG.
  • the suction port 210 and the discharge port 211 are openings that penetrate in the axial direction, and a suction pipe (not shown) is connected to the suction port 210, and a discharge pipe (not shown) is connected to the discharge port 211. Then, oil is supplied from the suction pipe to the suction port 210 and the oil pump 201 is operated, whereby the supplied oil is discharged from the discharge port 211 to the discharge pipe.
  • the motor 301 includes a rotating rotor 306 and a stator 313 disposed outside the outer peripheral surface of the rotor 306. Further, in the motor 301, the stator 313 is fixed inside the motor housing 302 having a cylindrical shape. The front end surface of the motor housing 302 and the rear end surface of the pump housing 204 are fixed to each other. A bracket 303 is attached to the motor housing 302 so as to close the opening on the rear side of the motor housing 302.
  • the rotor 306 is formed by fixing a rotor core 307 to an intermediate portion of the rotating shaft 305 and arranging a plurality of permanent magnets 308 inside or on the outer peripheral surface of the rotor core 307.
  • a rotating shaft 305 is shared by the motor 301 and the oil pump 201.
  • the sensor magnet 312 for detecting the rotational position of the rotor 306 is held on the rotating shaft 305 via the holding ring 312a on the rear side of the rotor 306. Yes.
  • the rotating shaft 305 is supported by a pair of bearings 309 and 310 so as to be rotatable. That is, first, a cylindrical portion having a smaller diameter than the motor housing 302 is formed at the center of the rear end surface of the pump housing 204, and a cup-shaped bearing housing 212 is inserted into the cylindrical portion. Further, a bearing 309 is fitted inside the bearing housing 212. On the other hand, a cylindrical portion is also formed at the center of the bracket 303, and a cup-shaped bearing housing 311 is inserted and the bearing 310 is fitted. A portion extending to the front side of the rotating shaft 305 is supported by the bearing 309, and a rear end portion of the rotating shaft 305 is supported by the bearing 310.
  • the bearings 309 and 310 are both ball bearings which are rolling bearings, and two bearings constitute a double-supported bearing.
  • the inner rings of the bearings 309 and 310 are fixed to the rotary shaft 305 and the outer rings are fixed to the bearing housings 212 and 311.
  • the rotary shaft 305 that is rotatably supported in this way extends forward, penetrates through a hole formed in the rear wall of the pump housing 204, and enters the pump chamber 207.
  • the front end of the rotating shaft 305 is connected to the inner rotor 206.
  • an oil seal 208 is provided around the rotary shaft 305 in a portion of the pump housing 204 in front of the bearing 309 in order to prevent oil leakage.
  • the stator 313 is disposed outside the rotor 306 and faces the outer peripheral surface of the rotor 306 in the radial direction through a slight air gap.
  • the stator 313 includes a stator core 314, an insulator 316, and a coil 315.
  • the stator core 314 includes an annular yoke and a plurality of teeth (not shown) protruding inwardly from the yoke (not shown). In the present embodiment, an example having 12 teeth is given.
  • Each tooth of the stator core 314 is formed with a coil 315 in which a winding is wound via an insulator 316.
  • the insulator 316 is a resin (for example, PPS, polyphenylene sulfide) for insulating the coil 315 from the stator core 314, and is attached to each of the teeth from both ends in the axial direction.
  • a stator subassembly is formed by winding the winding of the coil 315 around one tooth.
  • a stator 313 having a three-phase coil 315 is configured by a plurality of stator subassemblies. The stator 313 is press-fitted into the motor housing 302 and is fixed to the inner periphery of the motor housing 302.
  • an inlay 302a as shown in FIG. 2 is further formed on the front side.
  • the inlay 302 a is in contact with the outer peripheral surface of the fitting portion 204 a formed on the rear side of the pump housing 204. That is, by fitting the fitting portion 204a of the pump housing 204 into the inlay 302a of the motor housing 302, they are coupled with their centers aligned. At this time, the annular top surface portion 302b on the front surface side of the motor housing 302 and the annular bottom surface portion 204b on the rear surface side of the pump housing 204 are in surface contact. Furthermore, a groove portion 204c that is recessed forward is formed in the bottom surface portion 204b of the pump housing 204. By mounting the O-ring 213 in the groove 204c, the sealing performance with the motor housing 302 is maintained.
  • the motor housing 302 and the pump housing 204 are fixed by a fastening member in a state where the top surface portion 302b of the motor housing 302 and the bottom surface portion 204b of the pump housing 204 are in surface contact.
  • a bolt hole 302d through which a bolt passes is provided in the top surface portion 302b of the motor housing 302
  • a female screw portion 204d that is a hole for screwing the bolt is provided in the bottom surface portion 204b of the pump housing 204.
  • three bolt holes 302d and female screw portions 204d are formed at equal intervals in the circumferential direction with respect to the rotation center.
  • the motor housing 302 and the pump housing 204 are firmly fixed to each other by screwing the fastening bolt 103 into the female screw portion 204d through the bolt holes 302d at these three locations.
  • the groove portion 204c and the female screw portion 204d are further formed in the bottom surface portion 204b so that the groove portion 204c is positioned radially outside the female screw portion 204d in the bottom surface portion 204b of the pump housing 204 described above. is doing.
  • these fastening bolts 103 are not visible from the pump housing 204 side in FIG. 1, and in FIG. 1, the fastening bolts 103 are indicated by dotted circles.
  • bolt holes are also formed in the outer peripheral edge of the pump plate 203.
  • a pump chamber 207 is formed by bolting a fastening bolt 203a as a fastening member to the pump housing 204 through these bolt holes.
  • four fastening bolts 203a are arranged at substantially equal intervals in the circumferential direction with respect to the rotation center.
  • a control signal for controlling the motor 301 is supplied from an external controller to the electric oil pump 101 of the present embodiment.
  • the electric oil pump 101 has a connector pin in the connector shell of the motor housing 302, and a control signal is connected to the connector pin.
  • the external controller is equipped with an inverter circuit that converts a direct current power source into alternating current and supplies a drive current to each coil 315 of the motor 301, and a control circuit unit that includes a control circuit that controls the inverter circuit.
  • the pump housing 204 of the metal oil pump 201 and the motor housing 302 of the motor 301 are arranged in the axial direction coaxially with the rotation center.
  • the fastening bolt 103 inserted from the inner side of the motor housing 302 is fastened and fixed to the female screw portion 204d of the pump housing 204 through the bolt hole 302d.
  • the bolt fastening is performed at the location where the top surface portion 302b of the motor housing 302 and the bottom surface portion 204b of the pump housing 204 are in surface contact. For this reason, the fastening bolt 103 is disposed radially inward from the outer diameter of the motor 301.
  • the axial force of the fastening bolt 103 is received by the pump housing 204.
  • an O-ring 213 mounted on the radially outer side than the position of the fastening bolt 103 is sandwiched.
  • the fitting outer peripheral surface which is the fitting portion 204a of the pump housing 204 and the fitting inner peripheral surface which is the inlay 302a of the motor housing 302 are inlay-fitted and fitted coaxially with the rotation center.
  • the electric oil pump 101 does not increase in the radial direction of the motor 301.
  • the O-ring 213 exists on the outer side in the radial direction of the fastening bolt 103, water does not enter the motor 301 from the outside.
  • the motor housing 302 and the pump housing 204 are formed of inlays, the alignment accuracy of the outer rotor 205 and inner rotor 206 in the pump chamber 207 and the stator 313 of the motor housing 302 is improved.
  • the sealing property between the pump housing 204 of the oil pump 201 and the motor housing 302 is ensured, and the outer rotor 205, the inner rotor 206, and the stator 313 in the pump chamber 207 can be easily assembled.
  • the mounting property to a vehicle improves by size reduction of the motor 301 in the radial direction.
  • FIG. 3 is a front view of the electric oil pump according to Embodiment 2 of the present invention
  • FIG. 4 is a longitudinal sectional view showing a schematic configuration of the electric oil pump viewed from the YY direction in FIG.
  • the fastening bolt 103 is inserted from the inside of the motor housing 302, the pump housing 204 and the motor housing 302 are fastened, and the fastening bolt 103 is connected.
  • the O-ring 213 is arranged on the outer side in the radial direction.
  • the pump housing 204 has a plurality of bolt through holes 201 a on its outer shell. Then, the fastening bolts 103 are inserted into the bolt through holes 201a from the outer periphery of the pump housing 204 on the pump plate 203 side, and the pump housing 204 and the motor housing 302 are fastened.
  • an example of fastening with three fastening bolts 103 is shown.
  • an O-ring 213 is arranged inside the fastening bolt 103 in the radial direction. That is, these bolt through holes 201 a are formed on the radially outer side of the O-ring 213 that is the seal member 102 and on the radially inner side of the outer diameter of the motor housing 302.
  • the motor housing 302 of the present embodiment is configured such that a non-penetrating flanged collar 317 is press-fitted into the motor frame 319 and a liquid gasket 318 is applied to the flange surface of the flanged collar 317.
  • the flanged collar 317 has a structure having a non-penetrating flange together with the female screw portion. Then, with the fastening bolts 103 respectively inserted into the bolt through holes 201a from the outer portion of the pump housing 204 on the pump plate side toward the motor housing 302, the motor frame 319 is sandwiched between the female thread portion of the flanged collar 317 and the screw. Match. In this way, the pump housing 204 and the motor housing 302 are fastened.
  • the electric oil pump 101 can be both downsized and waterproof. Furthermore, when there is a margin in the axial dimension, the thickness of the end face of the motor frame 319 is increased, and an internal thread portion is formed on the end face of the motor frame 319 to reduce the number of parts, thereby constituting the electric oil pump 101. It is possible.
  • FIG. 5 is a front view of an electric oil pump according to another configuration example of Embodiment 2 of the present invention
  • FIG. 6 is a longitudinal sectional view showing a schematic configuration of the electric oil pump viewed from the YY direction in FIG. FIG.
  • the pump plate 203 and the pump housing 204 having the shapes shown in FIGS. 5 and 6 are provided, and the fastening bolt 103 is inserted from the outer periphery of the pump housing 204 on the pump plate 203 side. 302 is fastened.
  • Such a configuration may be adopted.
  • the present invention is not limited to this, and a rotary pump using a vane drive or an external gear may be used. .
  • a rotary pump using a vane drive or an external gear may be used.
  • the inner teeth of the outer rotor 205 and the outer teeth of the inner rotor 206 are not necessarily formed in a clear so-called tooth shape, and may be protrusions, protrusions, or engaging portions.
  • the motor 301 is applied to the electric oil pump 101 .
  • the present invention is not limited to this and is applied to other products using the same motor 301. May be.
  • a motor with a brush can be applied.
  • a plurality of permanent magnets 308 are arranged and fixed inside the rotor core 307 as the rotor 306 of the motor 301 has been described.
  • a plurality of permanent magnets 308 are fixed to the outer peripheral portion of the rotor core 307.
  • the magnet 308 may be disposed, or one ring-shaped permanent magnet 308 may be fixed.
  • the controller is provided separately from the motor 301.
  • the present invention is not limited to this.
  • the controller is incorporated in the housing of the electric oil pump 101, and the substrate is mounted.
  • the structure fixed to the rear-end part of the motor housing 302 may be sufficient.
  • the electric oil pump of the present invention is useful for, for example, a hydraulic pump for automobile transmission.

Abstract

This electrically driven oil pump comprises: an oil pump having a pump rotor rotatably supported within a pump chamber located between a pump plate and a pump housing; a rotating shaft affixed to the pump rotor; and a motor which has a motor housing, is directly connected to the rotating shaft, and rotationally drives the pump rotor. Further, the motor-side end surface of the pump housing and the pump housing-side end surface of the motor housing are adjacent to each other. Also, the oil pump and the motor are axially fastened to each other by a plurality of fastening bolts at positions radially inside both the outer diameter of the motor housing and the motor-side outer diameter of the pump housing.

Description

電動オイルポンプElectric oil pump
 本発明は、電動によりオイルポンプの駆動を行う電動オイルポンプに関するものであり、特に、モータ部とオイルポンプ部とが一体になった電動オイルポンプの構造に関する。 The present invention relates to an electric oil pump that electrically drives an oil pump, and more particularly to a structure of an electric oil pump in which a motor unit and an oil pump unit are integrated.
 従来、電動オイルポンプの具体的一例には、例えば油のような流体を循環させるオイルポンプとオイルポンプを駆動する電動モータとを組み合わせたものがある(例えば、特許文献1参照)。図7Aは、このような従来の電動オイルポンプの構成例を示す縦断面図、図7Bはその横断面図である。 Conventionally, a specific example of an electric oil pump is a combination of an oil pump that circulates a fluid such as oil and an electric motor that drives the oil pump (see, for example, Patent Document 1). FIG. 7A is a longitudinal sectional view showing a configuration example of such a conventional electric oil pump, and FIG. 7B is a transverse sectional view thereof.
 図7Aに示すように、従来の電動オイルポンプ901は、上述のようなオイルポンプ902と電動モータ903とで構成されている。電動モータ903は、回転するロータ904と、このロータ904の外周面の外側に固定されたステータと905とで構成される。ロータ904は、回転軸904aの外周に複数個の永久磁石904bを周方向に沿って並べて配置したものである。そして、回転軸904aは、電動モータ903とオイルポンプ902とで共用する回転軸である。ステータ905は、コア905aに装着されたインシュレータ905cにコイル905bが巻回されて形成され、樹脂905dで成型されたモータハウジングに一体成型されている。 As shown in FIG. 7A, the conventional electric oil pump 901 includes the oil pump 902 and the electric motor 903 as described above. The electric motor 903 includes a rotating rotor 904, and a stator 905 fixed to the outside of the outer peripheral surface of the rotor 904. The rotor 904 is configured by arranging a plurality of permanent magnets 904b along the circumferential direction on the outer periphery of the rotating shaft 904a. The rotating shaft 904a is a rotating shaft shared by the electric motor 903 and the oil pump 902. The stator 905 is formed by winding a coil 905b around an insulator 905c attached to a core 905a, and is integrally molded with a motor housing molded with a resin 905d.
 また、オイルポンプ902は、図7Bに示すようなインナーロータ902aとアウターロータ902bとを有している。図7Bに例示するインナーロータ902aは、回転軸904aの先端部に接続された4つの外歯を有している。また、図7Bに例示するアウターロータ902bは、上記外歯と噛み合う5つの内歯を有している。オイルポンプ902は、これら外歯と内歯との間の間隙902cを利用して、ポンプ動作を行なう。 The oil pump 902 has an inner rotor 902a and an outer rotor 902b as shown in FIG. 7B. The inner rotor 902a illustrated in FIG. 7B has four external teeth connected to the tip of the rotating shaft 904a. Moreover, the outer rotor 902b illustrated in FIG. 7B has five inner teeth that mesh with the outer teeth. The oil pump 902 performs a pump operation using the gap 902c between the external teeth and the internal teeth.
 そして、モータハウジングからボルト906を挿入し、そのボルト906をオイルポンプ902のハウジングにボルト止めする。これにより、従来の電動オイルポンプ901では、電動モータ903のステータ905をオイルポンプ902に固定するようにしている。 Then, a bolt 906 is inserted from the motor housing, and the bolt 906 is bolted to the housing of the oil pump 902. Thereby, in the conventional electric oil pump 901, the stator 905 of the electric motor 903 is fixed to the oil pump 902.
 しかしながら、上記電動オイルポンプ901において、オイルポンプ902と電動モータ903とを締結用のボルト906で締結する場合、モータハウジング外径の外側周囲にフランジ936を設ける必要がある。これにより、車両に搭載するとき、フランジ936が突出し電動オイルポンプ901周辺の他の車両部品と干渉する場合がある。また、外部から、モータハウジングの樹脂とポンプハウジングの金属面との境界面を通して、モータ内部へ水が浸入する可能性がある。 However, in the electric oil pump 901, when the oil pump 902 and the electric motor 903 are fastened with the fastening bolts 906, it is necessary to provide a flange 936 around the outer diameter of the motor housing. Thereby, when mounting in a vehicle, the flange 936 may protrude and interfere with other vehicle parts around the electric oil pump 901. In addition, water may enter the motor from the outside through the boundary surface between the resin of the motor housing and the metal surface of the pump housing.
特開2003-129966号公報JP 2003-129966 A
 本発明の電動オイルポンプは、ポンププレートとポンプハウジングとの間に形成されたポンプ室にポンプロータが回転自在に支承されたオイルポンプと、ポンプロータに固定される回転軸と、円筒形状のモータハウジングを有し、回転軸と直結して回転軸と直結してポンプロータを回転駆動するモータと、を備える。電動オイルポンプは、回転軸の軸心方向に対し、ポンプハウジングのモータ側の端面とモータハウジングのポンプハウジング側の端面とが隣接している。そして、オイルポンプとモータとは、回転軸の軸心に対し、モータハウジングの外径及びポンプハウジングのモータ側外径よりも径方向内側で、複数の締結ボルトにより軸心方向に締結されている。 The electric oil pump of the present invention includes an oil pump in which a pump rotor is rotatably supported in a pump chamber formed between a pump plate and a pump housing, a rotary shaft fixed to the pump rotor, and a cylindrical motor A motor that has a housing and is directly connected to the rotation shaft and is directly connected to the rotation shaft and rotationally drives the pump rotor. In the electric oil pump, the end surface on the motor side of the pump housing and the end surface on the pump housing side of the motor housing are adjacent to each other in the axial direction of the rotating shaft. The oil pump and the motor are fastened in the axial direction by a plurality of fastening bolts on the inner side of the outer diameter of the motor housing and the outer diameter of the motor side of the pump housing with respect to the axis of the rotary shaft. .
 このような構成により、モータのモータハウジングの外形よりも径方向内側で、ポンプハウジングとモータハウジングとが締結固定されているので、モータが径方向に大きくなることがなく、電動オイルポンプの車両搭載性が向上する。また、締結面間にはシール部品を挟持しており、外部からの水の浸入を防止できる。 With such a configuration, since the pump housing and the motor housing are fastened and fixed radially inside the outer shape of the motor housing of the motor, the motor does not increase in the radial direction and the electric oil pump is mounted on the vehicle. Improves. In addition, a sealing component is sandwiched between the fastening surfaces, and water can be prevented from entering from the outside.
図1は、本発明の実施の形態1に係る電動オイルポンプの正面図である。FIG. 1 is a front view of an electric oil pump according to Embodiment 1 of the present invention. 図2は、図1におけるX-X方向から見た電動オイルポンプの概略構成を示す縦断面図である。FIG. 2 is a longitudinal sectional view showing a schematic configuration of the electric oil pump as seen from the XX direction in FIG. 図3は、本発明の実施の形態2に係る電動オイルポンプの正面図である。FIG. 3 is a front view of the electric oil pump according to Embodiment 2 of the present invention. 図4は、図3におけるY-Y方向から見た電動オイルポンプの概略構成を示す縦断面図である。FIG. 4 is a longitudinal sectional view showing a schematic configuration of the electric oil pump as seen from the YY direction in FIG. 図5は、本発明の実施の形態2の他の構成例に係る電動オイルポンプの正面図である。FIG. 5 is a front view of an electric oil pump according to another configuration example of Embodiment 2 of the present invention. 図6は、図5におけるY-Y方向から見た電動オイルポンプの概略構成を示す縦断面図である。6 is a longitudinal sectional view showing a schematic configuration of the electric oil pump as viewed from the YY direction in FIG. 図7Aは、従来例の縦断面図である。FIG. 7A is a longitudinal sectional view of a conventional example. 図7Bは、従来例の横断面図である。FIG. 7B is a cross-sectional view of a conventional example.
 以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.
 (実施の形態1)
 図1は、本発明の実施の形態1に係る電動オイルポンプの正面図、図2は、図1におけるX-X方向から見た電動オイルポンプの概略構成を示す縦断面図である。
(Embodiment 1)
FIG. 1 is a front view of an electric oil pump according to Embodiment 1 of the present invention, and FIG. 2 is a longitudinal sectional view showing a schematic configuration of the electric oil pump viewed from the XX direction in FIG.
 図1および図2に示すように、電動オイルポンプ101は、オイルポンプ201とオイルポンプ201を回転駆動する電動モータ(以下、適宜、単にモータという)301とが隣接して、それらが一体となるようにユニット化されている。また、電動オイルポンプ101の中央において、モータ301からオイルポンプ201にかけて回転駆動軸(以下、適宜、回転軸とよぶ)305が延伸している。なお、以下、回転軸305が延伸する方向、すなわち軸心方向を軸方向とし、この軸方向に直交する面において、回転軸305の中心から広がる方向を径方向、中心を周回する方向を周方向として説明する。さらに、軸方向において、オイルポンプ201が配置される側を前方、モータ301が配置される側を後方、さらに前方側にある面を前面、後方側にある面を後面として説明する。 As shown in FIGS. 1 and 2, the electric oil pump 101 includes an oil pump 201 and an electric motor (hereinafter simply referred to as a motor) 301 that drives the oil pump 201 to be adjacent to each other so that they are integrated. Is unitized. In the center of the electric oil pump 101, a rotation drive shaft (hereinafter referred to as a rotation shaft as appropriate) 305 extends from the motor 301 to the oil pump 201. In the following, the direction in which the rotating shaft 305 extends, that is, the axial direction is the axial direction, and in the plane orthogonal to the axial direction, the direction extending from the center of the rotating shaft 305 is the radial direction, and the direction around the center is the circumferential direction. Will be described. Further, in the axial direction, the side on which the oil pump 201 is disposed will be described as the front, the side on which the motor 301 is disposed will be the rear, the surface on the front side will be the front surface, and the surface on the rear side will be the rear surface.
 オイルポンプ201は、例えば、図7Bで示した従来のオイルポンプのような外歯と内歯との歯車を使用する内接ギヤポンプである。そして、このようなオイルポンプ201を備えた電動オイルポンプ101が、例えば自動車のトランスミッション用油圧ポンプなどに用いられる。また、本実施の形態では、モータ301として、インバータを利用した3相の交流駆動でロータが回転するブラシレスモータとした一例を挙げて説明する。 The oil pump 201 is, for example, an internal gear pump that uses gears of external teeth and internal teeth like the conventional oil pump shown in FIG. 7B. And the electric oil pump 101 provided with such an oil pump 201 is used for the hydraulic pump for transmission of a motor vehicle, etc., for example. In this embodiment, an example will be described in which the motor 301 is a brushless motor in which a rotor rotates by three-phase AC driving using an inverter.
 オイルポンプ201のハウジング202を構成するポンププレート203およびポンプハウジング204は、例えばアルミダイカストなど金属製の非磁性材料により形成される。なお、樹脂により一体成型してもよい。 The pump plate 203 and the pump housing 204 that constitute the housing 202 of the oil pump 201 are formed of a metal nonmagnetic material such as aluminum die casting, for example. In addition, you may integrally mold with resin.
 モータ301を収容するモータハウジング302は、金属板である鋼板をプレスで成型することで形成された金属製のフレーム構造である。また、ブラケット303は、例えば、ポリフェニレンサルファイド樹脂など熱可塑性樹脂材料により形成されている。また、放熱プレート304は、例えばアルミダイキャストなど金属製の非磁性材料により形成される。電動オイルポンプ101のハウジング本体は、上記ポンププレート203、ポンプハウジング204、モータハウジング302、ブラケット303、および放熱プレート304により構成されている。ここで、上記における部品間には、例えばOリングなどのシール部材102を配置し、防水仕様としている。 The motor housing 302 that houses the motor 301 has a metal frame structure formed by pressing a steel plate, which is a metal plate, with a press. The bracket 303 is made of a thermoplastic resin material such as polyphenylene sulfide resin. The heat radiating plate 304 is made of a nonmagnetic metal material such as aluminum die cast. The housing body of the electric oil pump 101 includes the pump plate 203, the pump housing 204, the motor housing 302, the bracket 303, and the heat radiating plate 304. Here, a sealing member 102 such as an O-ring, for example, is disposed between the above components so as to be waterproof.
 本実施の形態では、オイルポンプ201として、内接ギヤ式であるトロコイド曲線型ポンプを用いている。これより、オイルポンプ201は、ポンプ用として、図7Bと同様に、ポンプロータとして、トロコイド歯形の内歯を内周側に有したアウターロータ205と、この内歯と噛み合う外歯を外周側に有したインナーロータ206とを備える。そして、ポンプハウジング204内において、アウターロータ205内側に形成された空間にインナーロータ206を配置することで、両ロータ間の間隙207aを含むポンプ室207を構成している。 In this embodiment, a trochoid curve type pump which is an inscribed gear type is used as the oil pump 201. As a result, the oil pump 201 is used as a pump, as in FIG. 7B, as the pump rotor, the outer rotor 205 having the inner teeth of the trochoidal tooth profile on the inner peripheral side, and the outer teeth meshing with the inner teeth on the outer peripheral side. The inner rotor 206 is provided. In the pump housing 204, the inner rotor 206 is disposed in a space formed inside the outer rotor 205, thereby forming a pump chamber 207 including a gap 207a between the two rotors.
 インナーロータ206は、図2に示すように、回転軸305の前方側端部に嵌め込まれ、この回転軸305を中心として回転する。一方、アウターロータ205は、このインナーロータ206の外歯よりも1歯多い内歯を備える。さらに、アウターロータ205は、上記のように回転軸305に接続されたインナーロータ206に対して偏心した位置を中心に、ポンプハウジング204内で回転自在となるように、配置されている。そして、インナーロータ206の外歯は、このアウターロータ205の内歯に全周のうちの一部で噛み合うとともに、各外歯がこのアウターロータ205の内面に全周の各所でそれぞれほぼ内接しながら回転するように構成されている。また、このような構成であるため、上記外歯と内歯とが十分に噛み合っていない箇所には、間隙207aが形成される。 As shown in FIG. 2, the inner rotor 206 is fitted into the front end portion of the rotating shaft 305 and rotates around the rotating shaft 305. On the other hand, the outer rotor 205 has one more internal tooth than the outer tooth of the inner rotor 206. Further, the outer rotor 205 is disposed so as to be rotatable in the pump housing 204 around the position eccentric with respect to the inner rotor 206 connected to the rotation shaft 305 as described above. The outer teeth of the inner rotor 206 mesh with the inner teeth of the outer rotor 205 at a part of the entire circumference, and the outer teeth are inscribed in the inner surface of the outer rotor 205 at various locations around the entire circumference. It is configured to rotate. Moreover, since it is such a structure, the space | gap 207a is formed in the location where the said external tooth and internal tooth are not fully meshing | engaged.
 したがって、モータ301により回転軸305が回転駆動されると、このオイルポンプ201の内歯と外歯との間の上記間隙207aの容積が、この回転軸305の1回転の間に拡大と縮小を繰り返すことになる。そして、このような繰り返しにより、間隙207aに注入された油を送り出すポンプ動作が行われる。 Therefore, when the rotating shaft 305 is driven to rotate by the motor 301, the volume of the gap 207a between the inner teeth and the outer teeth of the oil pump 201 increases and decreases during one rotation of the rotating shaft 305. Will repeat. And the pump operation | movement which sends out the oil inject | poured into the gap | interval 207a by such repetition is performed.
 ポンプハウジング204は、径方向に広がりを持つ厚肉板状のものであり、その中央に、前方側が開口した円形のポンプ用孔204pを有している。そして、そのポンプ用孔204pに、上述したようなポンプ室207が形成されている。ポンプハウジング204の前面には、ポンププレート203が、シール部材102としてのOリング209を介して固定され、ポンプ室207の前面が塞がれている。ポンプ室207内には、上述したように、オイルポンプ201を構成するアウターロータ205が回転自在に収容されている。そして、アウターロータ205の内側に、これと噛み合うインナーロータ206が配置されている。ポンププレート203には、図1に示す吸入口210および吐出口211が設けられている。この吸入口210および吐出口211は、軸方向に貫通する開口であり、吸入口210には吸入管(図示せず)が接続され、吐出口211には吐出管(図示せず)が接続される。そして、吸入管から吸入口210に油が供給され、オイルポンプ201が作動することで、供給された油が吐出口211から吐出管へと吐出される。 The pump housing 204 has a thick plate shape that expands in the radial direction, and has a circular pump hole 204p opened at the front side at the center thereof. The pump chamber 207 as described above is formed in the pump hole 204p. A pump plate 203 is fixed to the front surface of the pump housing 204 via an O-ring 209 as the seal member 102, and the front surface of the pump chamber 207 is closed. As described above, the outer rotor 205 constituting the oil pump 201 is rotatably accommodated in the pump chamber 207. An inner rotor 206 that meshes with the outer rotor 205 is disposed inside the outer rotor 205. The pump plate 203 is provided with the suction port 210 and the discharge port 211 shown in FIG. The suction port 210 and the discharge port 211 are openings that penetrate in the axial direction, and a suction pipe (not shown) is connected to the suction port 210, and a discharge pipe (not shown) is connected to the discharge port 211. The Then, oil is supplied from the suction pipe to the suction port 210 and the oil pump 201 is operated, whereby the supplied oil is discharged from the discharge port 211 to the discharge pipe.
 次に、モータ301は、回転するロータ306と、このロータ306の外周面よりも外側に配置されるステータ313とを備えている。さらに、モータ301において、ステータ313は、円筒形状を成すモータハウジング302の内側に固定されている。また、このモータハウジング302の前方側の端面と、ポンプハウジング204の後方側の端面とは、互いに固定されている。そして、モータハウジング302の後方側の開口を塞ぐように、ブラケット303がモータハウジング302に装着されている。 Next, the motor 301 includes a rotating rotor 306 and a stator 313 disposed outside the outer peripheral surface of the rotor 306. Further, in the motor 301, the stator 313 is fixed inside the motor housing 302 having a cylindrical shape. The front end surface of the motor housing 302 and the rear end surface of the pump housing 204 are fixed to each other. A bracket 303 is attached to the motor housing 302 so as to close the opening on the rear side of the motor housing 302.
 ロータ306は、回転軸305の中間部にロータコア307を固定し、ロータコア307の内部や外周表面に複数個の永久磁石308を配置して形成したものである。本実施の形態では、このような回転軸305を、モータ301とオイルポンプ201とで共用している。さらに、本実施の形態では、図2に示すように、ロータ306よりも後方側において、ロータ306の回転位置検出用としてのセンサマグネット312が、保持リング312aを介して回転軸305に保持されている。 The rotor 306 is formed by fixing a rotor core 307 to an intermediate portion of the rotating shaft 305 and arranging a plurality of permanent magnets 308 inside or on the outer peripheral surface of the rotor core 307. In the present embodiment, such a rotating shaft 305 is shared by the motor 301 and the oil pump 201. Further, in the present embodiment, as shown in FIG. 2, the sensor magnet 312 for detecting the rotational position of the rotor 306 is held on the rotating shaft 305 via the holding ring 312a on the rear side of the rotor 306. Yes.
 また、回転軸305は、一対の軸受309、310によって、回転自在となるように支持されている。すなわち、まず、ポンプハウジング204の後方側の端面の中央に、モータハウジング302より小径の円筒部が形成され、この円筒部内に、カップ状の軸受ハウジング212が挿入されている。さらに、この軸受ハウジング212の内側に、軸受309が嵌め込まれている。一方、ブラケット303の中央にも円筒部が形成され、カップ状の軸受ハウジング311が挿入されて、軸受310が嵌め込まれている。そして、回転軸305の前方側に延びる部分が軸受309によって支持され、また、回転軸305の後方側の端部が軸受310により支持されている。この例では、軸受309、310は、いずれも転がり軸受である玉軸受よりなり、2個の軸受によって、両持ち型の軸受を構成している。また、各軸受309、310の内輪は、回転軸305に固定され、外輪が各軸受ハウジング212、311に固定されている。 The rotating shaft 305 is supported by a pair of bearings 309 and 310 so as to be rotatable. That is, first, a cylindrical portion having a smaller diameter than the motor housing 302 is formed at the center of the rear end surface of the pump housing 204, and a cup-shaped bearing housing 212 is inserted into the cylindrical portion. Further, a bearing 309 is fitted inside the bearing housing 212. On the other hand, a cylindrical portion is also formed at the center of the bracket 303, and a cup-shaped bearing housing 311 is inserted and the bearing 310 is fitted. A portion extending to the front side of the rotating shaft 305 is supported by the bearing 309, and a rear end portion of the rotating shaft 305 is supported by the bearing 310. In this example, the bearings 309 and 310 are both ball bearings which are rolling bearings, and two bearings constitute a double-supported bearing. The inner rings of the bearings 309 and 310 are fixed to the rotary shaft 305 and the outer rings are fixed to the bearing housings 212 and 311.
 このように回転自在に支持される回転軸305は、前方側に伸びて、ポンプハウジング204の後方側の壁に形成された穴の部分を貫通し、ポンプ室207内に進入する。そして、回転軸305の前方側の端部がインナーロータ206に連結されている。また、本実施の形態では、ポンプハウジング204での軸受309より前方側の部分において、回転軸305の周囲に、油の漏れを防ぐため、オイルシール208を設けている。 The rotary shaft 305 that is rotatably supported in this way extends forward, penetrates through a hole formed in the rear wall of the pump housing 204, and enters the pump chamber 207. The front end of the rotating shaft 305 is connected to the inner rotor 206. In the present embodiment, an oil seal 208 is provided around the rotary shaft 305 in a portion of the pump housing 204 in front of the bearing 309 in order to prevent oil leakage.
 次に、ステータ313は、ロータ306の外側に配置され、ロータ306の外周面とわずかなエアギャップを介して径方向に対面している。ステータ313は、ステータコア314とインシュレータ316とコイル315とを備える。ステータコア314は、環状のヨークと、ヨーク(図示せず)から内向きに突出する複数個のティース(図示せず)とを含み、構成されている。本実施の形態では、12個のティースを備えた一例を挙げている。このステータコア314の各ティースには、インシュレータ316を介して巻線を巻回したコイル315が形成されている。ここで、インシュレータ316は、コイル315をステータコア314から絶縁するための樹脂(例えば、PPS、ポリフェニレンサルファイド)であり、軸方向両端からティースそれぞれに装着されている。このように、本実施の形態では、1つのティースにコイル315の巻線を巻回したステータサブアッシーを形成している。そして、複数のステータサブアッシーにより、3相のコイル315を有したステータ313を構成している。ステータ313は、モータハウジング302に圧入されて、モータハウジング302の内周に固定されている。 Next, the stator 313 is disposed outside the rotor 306 and faces the outer peripheral surface of the rotor 306 in the radial direction through a slight air gap. The stator 313 includes a stator core 314, an insulator 316, and a coil 315. The stator core 314 includes an annular yoke and a plurality of teeth (not shown) protruding inwardly from the yoke (not shown). In the present embodiment, an example having 12 teeth is given. Each tooth of the stator core 314 is formed with a coil 315 in which a winding is wound via an insulator 316. Here, the insulator 316 is a resin (for example, PPS, polyphenylene sulfide) for insulating the coil 315 from the stator core 314, and is attached to each of the teeth from both ends in the axial direction. Thus, in the present embodiment, a stator subassembly is formed by winding the winding of the coil 315 around one tooth. A stator 313 having a three-phase coil 315 is configured by a plurality of stator subassemblies. The stator 313 is press-fitted into the motor housing 302 and is fixed to the inner periphery of the motor housing 302.
 このモータハウジング302には、さらに、前方側において、図2に示すようなインロー302aが形成されている。このインロー302aは、ポンプハウジング204の後方側に形成される嵌合部204aの外周面と当接している。すなわち、モータハウジング302のインロー302a内にポンプハウジング204の嵌合部204aを嵌め込むことで、互いの中心を一致させた状態で結合される。そして、このとき、モータハウジング302の前面側の環状の天面部302bと、ポンプハウジング204の後面側の環状の底面部204bとが面接触する。さらに、ポンプハウジング204の底面部204bには、前方側に窪む溝部204cが形成されている。この溝部204cにOリング213を装着することで、モータハウジング302とのシール性が保たれる。 In the motor housing 302, an inlay 302a as shown in FIG. 2 is further formed on the front side. The inlay 302 a is in contact with the outer peripheral surface of the fitting portion 204 a formed on the rear side of the pump housing 204. That is, by fitting the fitting portion 204a of the pump housing 204 into the inlay 302a of the motor housing 302, they are coupled with their centers aligned. At this time, the annular top surface portion 302b on the front surface side of the motor housing 302 and the annular bottom surface portion 204b on the rear surface side of the pump housing 204 are in surface contact. Furthermore, a groove portion 204c that is recessed forward is formed in the bottom surface portion 204b of the pump housing 204. By mounting the O-ring 213 in the groove 204c, the sealing performance with the motor housing 302 is maintained.
 さらに、本実施の形態では、モータハウジング302の天面部302bとポンプハウジング204の底面部204bを面接触させた状態で、締結部材により、モータハウジング302とポンプハウジング204とを固着している。具体的には、モータハウジング302の天面部302bにおいて、ボルトが貫通するボルト穴302dを設け、ポンプハウジング204の底面部204bにおいて、ボルトをねじ込むための穴である雌ねじ部204dを設けている。本実施の形態では、回転中心に対して周方向で等間隔に、3個のボルト穴302dおよび雌ねじ部204dを形成している。これら3箇所でそれぞれ、ボルト穴302dを介して締結ボルト103を雌ねじ部204dにねじ込むことで、モータハウジング302とポンプハウジング204とが、互いに強固に固定される。なお、本実施の形態では、さらに、上述のポンプハウジング204の底面部204bにおいて、溝部204cがこれら雌ねじ部204dの径方向外側に位置するように、溝部204cや雌ねじ部204dを底面部204bに形成している。また、上述の構成より、これら締結ボルト103は図1のポンプハウジング204側からは見えず、図1では、締結ボルト103を点線の円で示している。 Furthermore, in the present embodiment, the motor housing 302 and the pump housing 204 are fixed by a fastening member in a state where the top surface portion 302b of the motor housing 302 and the bottom surface portion 204b of the pump housing 204 are in surface contact. Specifically, a bolt hole 302d through which a bolt passes is provided in the top surface portion 302b of the motor housing 302, and a female screw portion 204d that is a hole for screwing the bolt is provided in the bottom surface portion 204b of the pump housing 204. In the present embodiment, three bolt holes 302d and female screw portions 204d are formed at equal intervals in the circumferential direction with respect to the rotation center. The motor housing 302 and the pump housing 204 are firmly fixed to each other by screwing the fastening bolt 103 into the female screw portion 204d through the bolt holes 302d at these three locations. In the present embodiment, the groove portion 204c and the female screw portion 204d are further formed in the bottom surface portion 204b so that the groove portion 204c is positioned radially outside the female screw portion 204d in the bottom surface portion 204b of the pump housing 204 described above. is doing. In addition, due to the above-described configuration, these fastening bolts 103 are not visible from the pump housing 204 side in FIG. 1, and in FIG. 1, the fastening bolts 103 are indicated by dotted circles.
 また、図1に示すように、ポンププレート203の外周縁部にもボルト穴が形成されている。これらボルト穴を介して、締結部材としての締結ボルト203aを、とポンプハウジング204にボルト止めすることにより、ポンプ室207が形成される。本実施の形態では、回転中心に対して周方向にほぼ等間隔に4個の締結ボルト203aが配置されている。 Also, as shown in FIG. 1, bolt holes are also formed in the outer peripheral edge of the pump plate 203. A pump chamber 207 is formed by bolting a fastening bolt 203a as a fastening member to the pump housing 204 through these bolt holes. In the present embodiment, four fastening bolts 203a are arranged at substantially equal intervals in the circumferential direction with respect to the rotation center.
 また、本実施の形態の電動オイルポンプ101には、モータ301を制御するための制御信号などが外部のコントローラから供給される。電動オイルポンプ101は、モータハウジング302のコネクタシェル内にコネクタピンを有しており、このコネクタピンに制御信号が接続される。外部のコントローラは、直流電源を交流に変換してモータ301の各コイル315に駆動電流を供給するインバータ回路、およびこのインバータ回路を制御する制御回路からなる制御回路部が搭載されている。 Further, a control signal for controlling the motor 301 is supplied from an external controller to the electric oil pump 101 of the present embodiment. The electric oil pump 101 has a connector pin in the connector shell of the motor housing 302, and a control signal is connected to the connector pin. The external controller is equipped with an inverter circuit that converts a direct current power source into alternating current and supplies a drive current to each coil 315 of the motor 301, and a control circuit unit that includes a control circuit that controls the inverter circuit.
 そして、上記構成により、外部のコントローラによって制御された駆動電流がモータ301の各コイル315に供給される。これにより、ステータ313のコイル315に回転磁界が発生し、ロータ306の永久磁石308にトルクが生じて、ロータ306が回転駆動される。このようにして、インナーロータ206が回転駆動されると、アウターロータ205がこれに従動して回転し、これらのアウターロータ205の内歯と、インナーロータ206の外歯との間の間隙207aが拡縮を繰り返す。この繰り返しによって、インポートである吸入口210およびアウトポートである吐出口211を通じて油を吸入および吐出するポンプ動作が行われる。 Then, with the above configuration, a drive current controlled by an external controller is supplied to each coil 315 of the motor 301. As a result, a rotating magnetic field is generated in the coil 315 of the stator 313, torque is generated in the permanent magnet 308 of the rotor 306, and the rotor 306 is rotationally driven. Thus, when the inner rotor 206 is rotationally driven, the outer rotor 205 is driven and rotated, and a gap 207a between the inner teeth of the outer rotor 205 and the outer teeth of the inner rotor 206 is formed. Repeat scaling. By repeating this, a pump operation for sucking and discharging oil through the suction port 210 that is an import and the discharge port 211 that is an outport is performed.
 次に、上記のように構成された本実施の形態の電動オイルポンプ101の作用および効果について説明する。 Next, the operation and effect of the electric oil pump 101 of the present embodiment configured as described above will be described.
 上記構成によれば、金属製のオイルポンプ201のポンプハウジング204とモータ301のモータハウジング302とは、回転中心と同軸上に軸方向に配置される。そして、モータハウジング302の内部側から挿入された締結ボルト103が、ボルト穴302dを介してポンプハウジング204の雌ねじ部204dと締結固定されている。このとき、本実施の形態では、上述したように、モータハウジング302の天面部302bとポンプハウジング204の底面部204bとが面接触する箇所において、ボルト締結する構成としている。このため、締結ボルト103は、モータ301の外径より径方向内側に配置される。また、締結ボルト103の軸力は、ポンプハウジング204で受け止められる。そして、ポンプハウジング204とモータハウジング302との締結面間には、締結ボルト103の位置より径方向外側に装着したOリング213を挟み込んでいる。さらに、ポンプハウジング204の嵌合部204aである嵌合外周面とモータハウジング302のインロー302aである嵌合内周面とをインロー嵌合し、回転中心と同軸上に嵌め合わせている。 According to the above configuration, the pump housing 204 of the metal oil pump 201 and the motor housing 302 of the motor 301 are arranged in the axial direction coaxially with the rotation center. The fastening bolt 103 inserted from the inner side of the motor housing 302 is fastened and fixed to the female screw portion 204d of the pump housing 204 through the bolt hole 302d. At this time, in the present embodiment, as described above, the bolt fastening is performed at the location where the top surface portion 302b of the motor housing 302 and the bottom surface portion 204b of the pump housing 204 are in surface contact. For this reason, the fastening bolt 103 is disposed radially inward from the outer diameter of the motor 301. Further, the axial force of the fastening bolt 103 is received by the pump housing 204. And between the fastening surfaces of the pump housing 204 and the motor housing 302, an O-ring 213 mounted on the radially outer side than the position of the fastening bolt 103 is sandwiched. Furthermore, the fitting outer peripheral surface which is the fitting portion 204a of the pump housing 204 and the fitting inner peripheral surface which is the inlay 302a of the motor housing 302 are inlay-fitted and fitted coaxially with the rotation center.
 これにより、電動オイルポンプ101は、モータ301の径方向に大きくはならない。また、締結ボルト103の径方向外側にOリング213が存在するため、外部からモータ301内部への水の浸入がなくなる。さらに、モータハウジング302とポンプハウジング204とをインローで構成しているため、ポンプ室207内のアウターロータ205、インナーロータ206とモータハウジング302のステータ313との芯出し精度が向上する。その結果、オイルポンプ201のポンプハウジング204とモータハウジング302とのシール性を確保し、ポンプ室207内のアウターロータ205、インナーロータ206とステータ313とを容易に組み付けることができる。そして、モータ301の径方向の小型化により車両への搭載性が向上する。 Thus, the electric oil pump 101 does not increase in the radial direction of the motor 301. Further, since the O-ring 213 exists on the outer side in the radial direction of the fastening bolt 103, water does not enter the motor 301 from the outside. In addition, since the motor housing 302 and the pump housing 204 are formed of inlays, the alignment accuracy of the outer rotor 205 and inner rotor 206 in the pump chamber 207 and the stator 313 of the motor housing 302 is improved. As a result, the sealing property between the pump housing 204 of the oil pump 201 and the motor housing 302 is ensured, and the outer rotor 205, the inner rotor 206, and the stator 313 in the pump chamber 207 can be easily assembled. And the mounting property to a vehicle improves by size reduction of the motor 301 in the radial direction.
 以上のように、本実施の形態によれば、モータを径方向に大きくすることなく、車両への搭載性を向上できる電動オイルポンプを提供できる。 As described above, according to the present embodiment, it is possible to provide an electric oil pump that can be mounted on a vehicle without increasing the motor in the radial direction.
 以上、本発明に係る実施の形態1について説明したが、本発明はさらに他の形態で実施することも可能である。 As described above, the first embodiment according to the present invention has been described, but the present invention can also be implemented in other forms.
 (実施の形態2)
 図3は、本発明の実施の形態2に係る電動オイルポンプの正面図、図4は、図3におけるY-Y方向から見た電動オイルポンプの概略構成を示す縦断面図である。
(Embodiment 2)
FIG. 3 is a front view of the electric oil pump according to Embodiment 2 of the present invention, and FIG. 4 is a longitudinal sectional view showing a schematic configuration of the electric oil pump viewed from the YY direction in FIG.
 前述の実施の形態1と本実施の形態との比較において、実施の形態1では、モータハウジング302内部側より締結ボルト103を挿入し、ポンプハウジング204とモータハウジング302とを締結し、締結ボルト103の径方向外側にOリング213を配置するように構成した。これに対し、本実施の形態では、図3、図4に示すように、ポンプハウジング204が、その外郭に複数のボルト貫通孔201aを有している。そして、ポンププレート203側のポンプハウジング204外郭よりボルト貫通孔201aに締結ボルト103をそれぞれ挿入し、ポンプハウジング204とモータハウジング302とを締結している。ここで、本実施の形態でも、3つの締結ボルト103で締結する一例を示している。また、締結ボルト103の径方向内側にOリング213を配置した構成としている。すなわち、シール部材102であるOリング213の径方向外側、かつモータハウジング302の外径よりも径方向内側に、これらボルト貫通孔201aを形成している。 In comparison between the first embodiment and the first embodiment, in the first embodiment, the fastening bolt 103 is inserted from the inside of the motor housing 302, the pump housing 204 and the motor housing 302 are fastened, and the fastening bolt 103 is connected. The O-ring 213 is arranged on the outer side in the radial direction. On the other hand, in the present embodiment, as shown in FIGS. 3 and 4, the pump housing 204 has a plurality of bolt through holes 201 a on its outer shell. Then, the fastening bolts 103 are inserted into the bolt through holes 201a from the outer periphery of the pump housing 204 on the pump plate 203 side, and the pump housing 204 and the motor housing 302 are fastened. Here, also in this embodiment, an example of fastening with three fastening bolts 103 is shown. In addition, an O-ring 213 is arranged inside the fastening bolt 103 in the radial direction. That is, these bolt through holes 201 a are formed on the radially outer side of the O-ring 213 that is the seal member 102 and on the radially inner side of the outer diameter of the motor housing 302.
 より詳細には、本実施の形態のモータハウジング302の構成は、非貫通のフランジ付きカラー317をモータフレーム319に圧入し、フランジ付きカラー317のフランジ面に液状ガスケット318を塗布した構成としている。また、フランジ付きカラー317は、雌ねじ部とともに非貫通のフランジを有する構造としている。そして、ポンププレート側のポンプハウジング204の外郭部よりモータハウジング302に向けて、締結ボルト103をボルト貫通孔201aにそれぞれ挿入した状態で、モータフレーム319を挟み、フランジ付きカラー317の雌ねじ部と螺合している。このようにして、ポンプハウジング204とモータハウジング302とを締結している。 More specifically, the motor housing 302 of the present embodiment is configured such that a non-penetrating flanged collar 317 is press-fitted into the motor frame 319 and a liquid gasket 318 is applied to the flange surface of the flanged collar 317. Further, the flanged collar 317 has a structure having a non-penetrating flange together with the female screw portion. Then, with the fastening bolts 103 respectively inserted into the bolt through holes 201a from the outer portion of the pump housing 204 on the pump plate side toward the motor housing 302, the motor frame 319 is sandwiched between the female thread portion of the flanged collar 317 and the screw. Match. In this way, the pump housing 204 and the motor housing 302 are fastened.
 このような構成をとることで、電動オイルポンプ101の小型化と防水性を両立させている。さらに、軸方向寸法に余裕があるような場合には、モータフレーム319端面の厚み寸法を大きくとり、モータフレーム319端面に雌ねじ部を形成することで部品点数を減らして電動オイルポンプ101を構成することが可能である。 By adopting such a configuration, the electric oil pump 101 can be both downsized and waterproof. Furthermore, when there is a margin in the axial dimension, the thickness of the end face of the motor frame 319 is increased, and an internal thread portion is formed on the end face of the motor frame 319 to reduce the number of parts, thereby constituting the electric oil pump 101. It is possible.
 また、図5は、本発明の実施の形態2の他の構成例に係る電動オイルポンプの正面図、図6は、図5におけるY-Y方向から見た電動オイルポンプの概略構成を示す縦断面図である。この構成例では、図5および図6に示すような形状のポンププレート203およびポンプハウジング204を備えるとともに、ポンププレート203側のポンプハウジング204外郭より締結ボルト103を挿入し、ポンプハウジング204とモータハウジング302とを締結している。このような構成としてもよい。 FIG. 5 is a front view of an electric oil pump according to another configuration example of Embodiment 2 of the present invention, and FIG. 6 is a longitudinal sectional view showing a schematic configuration of the electric oil pump viewed from the YY direction in FIG. FIG. In this configuration example, the pump plate 203 and the pump housing 204 having the shapes shown in FIGS. 5 and 6 are provided, and the fastening bolt 103 is inserted from the outer periphery of the pump housing 204 on the pump plate 203 side. 302 is fastened. Such a configuration may be adopted.
 なお、以上の実施の形態1、2では、オイルポンプ201として内接ギヤ式ポンプを用いる場合を示したが、これに限らず、ベーン駆動や外接ギヤなどを用いた回転ポンプであってもよい。さらに、間隙207aの容積が拡縮変化を繰り返す内接ギヤポンプであれば、必ずしも上述のようなトロコイド曲線型ポンプには限定されない。また、アウターロータ205の内歯やインナーロータ206の外歯は、必ずしも明確ないわゆる歯形に形成されたものに限らず、突出部、突起部または係合部であってもよい。 In the first and second embodiments, the case where an internal gear type pump is used as the oil pump 201 has been described. However, the present invention is not limited to this, and a rotary pump using a vane drive or an external gear may be used. . Furthermore, as long as it is an internal gear pump in which the volume of the gap 207a repeats expansion and contraction, it is not necessarily limited to the trochoid curve type pump as described above. Further, the inner teeth of the outer rotor 205 and the outer teeth of the inner rotor 206 are not necessarily formed in a clear so-called tooth shape, and may be protrusions, protrusions, or engaging portions.
 また、以上の実施の形態1、2では、モータ301を電動オイルポンプ101に適用する場合を示したが、これに限定されるものでなく、同様のモータ301を用いた他の製品に適用してもよい。さらに、ブラシ付モータも適用が可能である。 In the first and second embodiments described above, the case where the motor 301 is applied to the electric oil pump 101 has been described. However, the present invention is not limited to this and is applied to other products using the same motor 301. May be. Furthermore, a motor with a brush can be applied.
 また、以上の実施の形態1、2では、モータ301のロータ306として、ロータコア307内部に複数個の永久磁石308を配置し固着する場合を示したが、ロータコア307の外周部に複数個の永久磁石308を配置したり、1つのリング状の永久磁石308を固着したりしてもよい。 In the first and second embodiments, the case where a plurality of permanent magnets 308 are arranged and fixed inside the rotor core 307 as the rotor 306 of the motor 301 has been described. However, a plurality of permanent magnets 308 are fixed to the outer peripheral portion of the rotor core 307. The magnet 308 may be disposed, or one ring-shaped permanent magnet 308 may be fixed.
 また、以上の実施の形態1、2では、モータ301と別体でコントローラを設ける場合を示したが、これに限定されるものでなく、コントローラを電動オイルポンプ101のハウジング内に組み込み、基板をモータハウジング302の後方端部に固定する構成であってもよい。 In the first and second embodiments, the controller is provided separately from the motor 301. However, the present invention is not limited to this. The controller is incorporated in the housing of the electric oil pump 101, and the substrate is mounted. The structure fixed to the rear-end part of the motor housing 302 may be sufficient.
 本発明の電動オイルポンプは、例えば自動車のトランスミッション用油圧ポンプなどに有用である。 The electric oil pump of the present invention is useful for, for example, a hydraulic pump for automobile transmission.
 101,901  電動オイルポンプ
 102  シール部材
 103,203a  締結ボルト
 201,902  オイルポンプ
 201a  ボルト貫通孔
 202  ハウジング
 203  ポンププレート
 204  ポンプハウジング
 204a  嵌合部
 204b  底面部
 204c  溝部
 204p  ポンプ用孔
 205,902b  アウターロータ
 206,902a  インナーロータ
 207  ポンプ室
 207a,902c  間隙
 208  オイルシール
 209,213  Oリング
 210  吸入口
 211  吐出口
 212,311  軸受ハウジング
 301  モータ
 302  モータハウジング
 302a  インロー
 302b  天面部
 302d  ボルト穴
 303  ブラケット
 304  放熱プレート
 305,904a  回転軸
 306,904  ロータ
 307  ロータコア
 308,904b  永久磁石
 309,310  軸受
 312  センサマグネット
 312a  保持リング
 313,905  ステータ
 314  ステータコア
 315,905b  コイル
 316,905c  インシュレータ
 317  カラー
 318  液状ガスケット
 319  モータフレーム
 903  電動モータ
 905a  コア
 905d  樹脂
 906  ボルト
 936  フランジ
101,901 Electric oil pump 102 Seal member 103,203a Fastening bolt 201,902 Oil pump 201a Bolt through hole 202 Housing 203 Pump plate 204 Pump housing 204a Fitting portion 204b Bottom portion 204c Groove portion 204p Pump holes 205, 902b Outer rotor 206 , 902a Inner rotor 207 Pump chamber 207a, 902c Clearance 208 Oil seal 209, 213 O-ring 210 Suction port 211 Discharge port 212, 311 Bearing housing 301 Motor 302 Motor housing 302a Inner 302b Top surface portion 302d Bolt hole 303 Bracket 304 Heat sink plate 305, 904a Rotating shaft 306, 904 Rotor 307 Rotor core 308, 9 4b the permanent magnets 309 and 310 bearing 312 sensor magnet 312a retaining ring 313,905 stator 314 stator core 315,905b coil 316,905c insulator 317 Color 318 liquid gasket 319 motor frame 903 electric motor 905a core 905d resin 906 volts 936 flange

Claims (8)

  1. ポンププレートとポンプハウジングとの間に形成されたポンプ室にポンプロータが回転自在に支承されたオイルポンプと、
    前記ポンプロータに固定される回転軸と、
    円筒形状のモータハウジングを有し、前記回転軸と直結して前記ポンプロータを回転駆動するモータと、を備え、
    前記回転軸の軸心方向に対し、前記ポンプハウジングの前記モータ側の端面と前記モータハウジングの前記ポンプハウジング側の端面とが隣接する電動オイルポンプであって、
    前記オイルポンプと前記モータとは、前記回転軸の軸心に対し、前記モータハウジングの外径及びポンプハウジングの前記モータ側の外径よりも径方向内側で、複数の締結ボルトにより前記軸心方向に締結されていることを特徴とする電動オイルポンプ。
    An oil pump in which a pump rotor is rotatably supported in a pump chamber formed between a pump plate and a pump housing;
    A rotating shaft fixed to the pump rotor;
    A cylindrical motor housing, and a motor that is directly connected to the rotating shaft and rotationally drives the pump rotor;
    An electric oil pump in which an end surface on the motor side of the pump housing and an end surface on the pump housing side of the motor housing are adjacent to the axial direction of the rotating shaft,
    The oil pump and the motor are arranged in the axial direction by a plurality of fastening bolts at a radially inner side than an outer diameter of the motor housing and an outer diameter of the pump housing on the motor side with respect to an axis of the rotating shaft. An electric oil pump characterized by being fastened to.
  2. 前記ポンプハウジングの前記モータ側の前記端面と、前記モータハウジングの前記ポンプハウジング側の前記端面との間に、シール部材を挟持した状態で、前記オイルポンプと前記モータとが、前記複数の締結ボルトにより締結されていることを特徴とする請求項1に記載の電動オイルポンプ。 The oil pump and the motor are connected to the plurality of fastening bolts with a seal member interposed between the end surface of the pump housing on the motor side and the end surface of the motor housing on the pump housing side. The electric oil pump according to claim 1, wherein the electric oil pump is fastened.
  3. 前記ポンプハウジングは、前記シール部材の径方向内側に複数の雌ねじ部を有し、
    前記複数の締結ボルトは、前記モータハウジングの円筒形内部側より前記ポンプハウジングに向けて挿入された状態で、前記複数の雌ねじ部と螺合していることを特徴とする請求項2に記載の電動オイルポンプ。
    The pump housing has a plurality of female screw portions on the radially inner side of the seal member,
    The plurality of fastening bolts are screwed into the plurality of female screw portions in a state of being inserted toward the pump housing from the cylindrical inner side of the motor housing. Electric oil pump.
  4. 前記ポンプハウジングは、前記シール部材の径方向外側かつ前記モータハウジングの外径よりも径方向内側に複数のボルト貫通孔を有し、
    前記モータハウジングは、モータフレームと、雌ねじ部および非貫通のフランジを有した複数のカラーとを含み、
    前記複数の締結ボルトは、前記ポンププレート側の前記ポンプハウジングの外郭部より前記モータハウジングに向けて、前記複数のボルト貫通孔に挿入された状態で、前記モータフレームを挟み、前記複数のカラーの雌ねじ部と螺合していることを特徴とする請求項2に記載の電動オイルポンプ。
    The pump housing has a plurality of bolt through holes on the radially outer side of the seal member and on the radially inner side of the outer diameter of the motor housing,
    The motor housing includes a motor frame and a plurality of collars having a female screw portion and a non-penetrating flange,
    The plurality of fastening bolts are inserted into the plurality of bolt through holes from the outer portion of the pump housing on the pump plate side toward the motor housing, sandwiching the motor frame, and the plurality of collars The electric oil pump according to claim 2, wherein the electric oil pump is screwed with the female screw portion.
  5. 前記モータハウジングは金属製のフレーム構造であり、前記ポンプハウジングは金属または樹脂により一体成型されていることを特徴とする請求項1に記載の電動オイルポンプ。 The electric oil pump according to claim 1, wherein the motor housing has a metal frame structure, and the pump housing is integrally formed of metal or resin.
  6. 前記モータハウジングは金属板をプレスにより成型した構造であることを特徴とする請求項5に記載の電動オイルポンプ。 The electric oil pump according to claim 5, wherein the motor housing has a structure in which a metal plate is formed by pressing.
  7. 前記ポンプハウジングは金属製の非磁性材料により鋳造されていることを特徴とする請求項5に記載の電動オイルポンプ。 6. The electric oil pump according to claim 5, wherein the pump housing is cast from a metal nonmagnetic material.
  8. 前記ポンプハウジングはアルミダイキャストにより成型されていることを特徴とする請求項7に記載の電動オイルポンプ。 The electric oil pump according to claim 7, wherein the pump housing is molded by aluminum die casting.
PCT/JP2017/045643 2017-01-11 2017-12-20 Electrically driven oil pump WO2018131403A1 (en)

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CN111934485B (en) * 2020-07-15 2023-03-03 浙江睿驰同利汽车电子有限公司 Electronic oil pump

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