WO2018126752A1 - Oil separation device, screw compressor and air-conditioning system - Google Patents

Oil separation device, screw compressor and air-conditioning system Download PDF

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Publication number
WO2018126752A1
WO2018126752A1 PCT/CN2017/105344 CN2017105344W WO2018126752A1 WO 2018126752 A1 WO2018126752 A1 WO 2018126752A1 CN 2017105344 W CN2017105344 W CN 2017105344W WO 2018126752 A1 WO2018126752 A1 WO 2018126752A1
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Prior art keywords
oil
chamber
separation device
oil separation
downstream
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PCT/CN2017/105344
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French (fr)
Chinese (zh)
Inventor
李日华
张天翼
张贺龙
许云功
张宝鸽
袁皓
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珠海格力电器股份有限公司
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Publication of WO2018126752A1 publication Critical patent/WO2018126752A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • F04C29/026Lubricant separation

Definitions

  • the utility model relates to the technical field of compressors, in particular to an oil separation device, a screw compressor and an air conditioning system.
  • the screw compressor is a semi-hermetic compressor that is compressed by oil and gas mixing.
  • the screw compressor is provided with an oil separation device. Since the refrigerant is a mixture of refrigerant and oil droplets when the compressor is discharged from the compressor, oil separation is required by the oil separation device. After recycling, the damage to the internal oil circulation of the compressor is reduced to save compressor fuel consumption.
  • the oil component structure of a conventional compressor includes an oil sub-barrel, and an oil-splitting structure composed of a porous steel plate sandwiching filter in the oil-disc barrel divides the internal cavity into two chambers upstream and downstream, wherein the upstream chamber is provided with a connecting compressor
  • the intake port of the exhaust pipe is provided with an exhaust port connected to the inlet of the condenser in the downstream chamber.
  • the exhaust port of the downstream chamber is placed at the upper position of the oil drum.
  • the upstream and downstream chambers are arranged in a substantially horizontal arrangement.
  • the mixture of refrigerant and oil is discharged from the exhaust pipe and reaches the upstream chamber of the oil drum, and then filtered through the filter into the downstream chamber, and then discharged through the exhaust port above the oil drum.
  • the oil separation device of this structure after the refrigerant and oil mixture is discharged from the exhaust pipe, a part is collected at the bottom of the inner cavity of the oil separation drum, and flows from the bottom of the oil filter to the downstream chamber from the upstream chamber.
  • Chinese Patent Publication No. CN105840519A discloses an oil-separating barrel, wherein the technical solution is based on the above-mentioned prior art oil-tank structure, and a secondary oil-dispensing filter is arranged at the exhaust port, thereby improving Oil efficiency.
  • the secondary oil filter screen disposed at the exhaust port is in a narrow air path, and on the one hand, the flow velocity at the maximum is not conducive to the separation of oil and gas.
  • the filtration area of the secondary oil filter is limited by the size of the exhaust port, and the filter area of the filter is small, and the large amount of oil and gas mixture in the barrel is only discharged therefrom, which causes the secondary oil filter to be easily blocked, and the oil effect Poor, need to be replaced frequently.
  • the technical problem to be solved by the utility model is to overcome the problem that the secondary oil filter screen which is added to the exhaust port of the prior art has poor separation effect and is easy to block, thereby providing a secondary oil filter screen structure.
  • a reasonable oil separator with better oil content is provided.
  • An oil separation device comprising: an oil sub-tank having an internal chamber; a primary oil sub-structure disposed in the oil sub-tank to separate the internal chamber into an upstream chamber provided with an intake port communicating with a compression mechanism exhaust pipe a chamber, and a downstream chamber provided with an exhaust port connected to the inlet of the condenser; the upstream chamber and the downstream chamber are arranged horizontally with each other; and a secondary oil sub-structure is disposed in the downstream chamber Separating the downstream chamber into a lower chamber and an upper chamber, the upper portion The chamber has the exhaust port.
  • the secondary oil substructure has at least one porous plate formed with a plurality of through holes.
  • an oil filter is interposed between the adjacent two layers of the porous plates.
  • the through hole is not provided to the porous plate portion of the exhaust port.
  • the secondary oil substructure includes an oil filter.
  • the secondary oil substructure is adjacent to the primary oil component such that a portion of the primary oil component forms a portion of the upper chamber sidewall; the primary oil component constitutes a portion of the upper chamber sidewall that is isolated Gas-liquid communication between the upstream chamber and the upper chamber.
  • the bottom portion of the primary oil component is shielded from the gas-liquid circulation between the upstream chamber and the downstream chamber except that a through-hole is formed in the lowermost portion.
  • An oil reservoir is provided in the downstream chamber for collecting oil droplets entering the downstream chamber.
  • the bottom of the upstream chamber is provided with a baffle plate for limiting the fluctuation of the liquid level of the oil in the oil storage tank, and the oil baffle has an oil passage.
  • a screw compressor includes: a compression mechanism having a compression mechanism exhaust pipe for discharging compressed gas; and the oil separation device.
  • An air conditioning system includes the screw compressor.
  • the oil separation device provided by the utility model comprises an oil sub-bucket with an internal chamber, and The primary oil sub-structure and the secondary oil sub-structure in the oil sub-tank, the internal chamber is separated into a horizontally arranged upstream chamber and a downstream chamber by a primary oil sub-structure, and the upstream chamber is provided with an air inlet communicating with the compression mechanism exhaust pipe.
  • the downstream chamber is provided with an exhaust port connected to the inlet of the condenser, and the secondary oil substructure divides the downstream chamber into an upper chamber and a lower chamber, the upper chamber has the exhaust port, and the secondary oil substructure is disposed in the downstream chamber Indoor, its size is not limited by the size of the exhaust port.
  • the filter area can maximize the design of the filter area according to the size of the oil barrel, increase the contact area between the secondary oil structure and the oil and gas mixture, reduce the blockage of the oil structure, and increase the effective service life of the oil structure.
  • the secondary oil component structure forms an upper portion at the exhaust port.
  • the chamber, the oil and gas mixture is separated by a primary oil structure and then enters the lower chamber of the downstream chamber and then enters the upper chamber to be exhausted from the exhaust port.
  • the flow field is more uniform mixing, at the same pressure, flow rate, temperature and other conditions, the more uniform flow more conducive to improve the oil effect of oil structure.
  • the oil separation device provided by the utility model has a secondary oil structure having at least two porous plates formed with a plurality of through holes, and the through holes on the porous plate form a secondary separation channel of the oil and gas mixture, and the oil and gas mixture moves to the secondary oil structure. Collision with the perforated plate is broken up, so that the flow rate is more uniform, which is more conducive to improving the filtering effect.
  • the gas passes through the secondary oil sub-structure along several through holes, and the oil droplets are subjected to gravity in the collision process, thereby being separated; At the same time, the oil and gas mixture must pass through a number of through holes in the perforated plate to enter the upper chamber from the lower chamber, increasing the oil and gas mixture.
  • the flow of threads helps to improve oil efficiency.
  • the oil separation device provided by the utility model has an oil filter screen disposed between two adjacent porous plates, and the porous plate can clamp the oil filter mesh while providing fixation and support for the oil filter screen, which is a filter mesh. More encrypted, the filter has a smaller gap, and the filter effect is better when the oil and gas mixture passes through the filter.
  • the perforated plate is not provided with a through hole at the exhaust port, and the oil and gas mixture is directly discharged through the secondary oil substructure along the shortest path, thereby further increasing the flow thread of the oil and gas mixture and improving the oil content. effectiveness.
  • the secondary oil substructure is adjacent to the primary oil substructure, such that a part of the primary oil component constitutes a part of the upper chamber side wall, and the primary oil substructure constitutes a part of the upper chamber side wall to isolate the upstream chamber
  • the gas-liquid circulation between the upper chamber and the upper chamber will cause the gas-oil mixture to collide with the air inlet of the exhaust pipe of the compression mechanism, and will impinge on the inside of the oil-filled barrel and rotate around the inner wall of the oil-filled barrel.
  • the large amount of oil and gas mixture quickly passes through the primary oil structure, and the filtering effect is poor.
  • the portion is closed and forms part of the side wall of the upper chamber, so that the oil and gas mixture of the upstream chamber can be decelerated through the primary oil structure and enter the lower chamber.
  • the oil efficiency is improved, and the filtration area of the secondary oil structure is maximized.
  • the oil distribution device provided by the utility model has the oil-liquid circulation between the upstream chamber and the downstream chamber in addition to the oil passage hole formed in the bottom portion of the primary oil component structure, and is separated by the oil separation structure.
  • the oil will collect at the bottom of the upstream chamber, once the oil structure
  • the lower part is provided with an oil through hole, which allows the oil at the bottom of the upstream chamber to flow into the lower chamber for oil circulation.
  • the hole at the bottom of the primary oil structure is excessive. Part of the oil and gas mixture is mixed into the oil, and enters the oil tank of the downstream chamber through the primary oil structure, and the portion of the primary oil structure immersed in the oil does not function as a filter.
  • the filter hole at the bottom of the oil structure is eliminated. Only the through holes through which the oil passes are retained, so that the oil and gas mixture is concentrated out through the middle of the primary oil structure to discharge the upstream chamber, and the oil and gas mixture that does not reach the separation effect is prevented from entering the downstream chamber through the primary oil structure.
  • the oil separation device provided by the utility model is provided with an oil storage tank in the downstream chamber, which can collect the oil entering the downstream chamber for recycling.
  • the oil distribution device provided by the utility model is provided with an oil baffle plate having an oil passage passage at the bottom of the upstream chamber, and the oil separated by the primary oil separation structure flows through the oil passage to the bottom of the upstream chamber, due to the oil storage tank and the upstream
  • the bottom of the chamber communicates through the oil through hole, and the separated oil collects in the bottom of the oil storage tank and the upstream chamber, but the installation space in the downstream chamber is limited, so the oil retaining plate is disposed in the upstream chamber, and can be fixed To a certain extent, it limits the fluctuation of the liquid level of the oil in the oil storage tank, and prevents the fluctuation of the liquid level of the oil storage tank from being excessively affected, which affects the replenishment of the oil.
  • the screw compressor provided by the utility model comprises a compression mechanism and the above oil separation device, which reduces the damage to the oil circulation inside the compression mechanism by improving the oil separation effect, thereby saving the fuel consumption of the compressor.
  • the air conditioning system provided by the utility model including the above screw compressor, has good oil separation effect and is more conducive to energy conservation and environmental protection.
  • Figure 1 is an axial cross-sectional view of the oil separation device according to the first embodiment of the present invention along the exhaust port;
  • Figure 2 is an axial cross-sectional view of the oil separation device of Figure 1 perpendicular to the axis of the exhaust port;
  • FIG. 3 is a schematic structural view of the primary oil component structure shown in FIG. 1.
  • FIG. 3 is a schematic structural view of the primary oil component structure shown in FIG. 1.
  • 1-oil barrel 2-primary oil structure; 21-round porous steel plate; 3-secondary oil structure; 31-L type porous steel plate; 32-oil filter; 4-air inlet; 5-exhaust port; 6-upstream chamber; 7-downstream chamber; 71-upper chamber; 72-lower chamber; 8--oil passage hole; 9-oil reservoir; 10-compression mechanism exhaust pipe; 11-oil plate; 12-over oil passage.
  • Figure 1 is an axial cross-sectional view of the oil separation device of the first embodiment of the present invention along the exhaust port;
  • Figure 2 is an axial cross-sectional view of the oil separation device of Figure 1 perpendicular to the axis of the exhaust port; Schematic diagram of the structure of the primary oil fraction shown in 1.
  • the oil separation device provided in this embodiment includes an oil sub-barrel 1 having an internal chamber, and the primary oil sub-structure 2 is disposed along a radial plane of the barrel to divide the internal chamber into an axial direction along the barrel.
  • the air inlet 4 is located in the upstream chamber 6, and the compressed gas of the compression mechanism is directly discharged into the upstream chamber 6.
  • the secondary oil structure 3 is disposed in the downstream chamber 7 along the axial plane of the barrel, and the downstream chamber is provided.
  • the chamber 7 is partitioned into an upper chamber 71 and a lower chamber 72 distributed along the radial direction of the barrel, wherein the upper chamber 71 has an exhaust port 5 that communicates with the condenser inlet, and the oil and gas mixture is self-compressing from the compression mechanism.
  • the mouth 4 is discharged, enters the upstream chamber 6, and is separated once by the primary oil structure 2, enters the lower chamber 72 of the downstream chamber 7, and undergoes secondary separation through the secondary oil component 3, and enters the upper chamber of the downstream chamber 7.
  • the chamber 71 is finally discharged through the exhaust port 5.
  • the primary oil component 2 includes two circular porous steel plates 21 disposed in parallel along the radial plane of the barrel of the oil drum 1, and an oil filter 32 is interposed between the two circular porous steel plates 21,
  • a plurality of through holes on the circular porous steel sheet 21 are horizontally distributed along the middle position of the circular porous steel sheet 21, that is, no through holes are provided in the upper portion of the circular porous steel sheet 21, and gas and liquid cannot pass therethrough
  • circular porous Four oil passage holes 8 are provided at the bottom of the steel plate 21, and no through holes are formed between the oil passage holes 8 and the horizontal belt-shaped through holes distributed at the intermediate position of the circular porous steel plate 21, and the gas and liquid cannot pass therethrough.
  • the oil and gas mixture is discharged into the upstream chamber 6 from the air inlet 4, and is concentrated from the horizontal strip-shaped through hole distributed at the intermediate position of the circular porous steel plate 21, enters the lower chamber 72, and is separated by a separated oil and gas mixture.
  • a part of the oil is collected to the bottom of the upstream chamber 6, and flows into the oil storage tank 9 provided at the bottom of the lower chamber 72 through the oil passage hole 8 for recycling by the compression mechanism.
  • the upper part of the primary oil separation structure 2 isolates the gas-liquid circulation of the upstream chamber 6 and the downstream chamber 7, thereby avoiding the oil component effect caused by the oil-gas mixture structure 2 directly at the maximum flow velocity, and the lower portion of the primary oil-part structure 2
  • the arrangement of the oil-liquid circulation of the upstream chamber 6 and the downstream chamber 7 by the oil-through hole 8 eliminates the filtering through-hole which loses the filtering effect in the prior art, and avoids the inside of the upstream chamber 6 caused by the excessive number of the bottom through-holes.
  • the oil and gas mixture is mixed into the bottom oil under strong pressure, flows into the oil storage tank 9 of the downstream chamber 7, and enters the oil circulation of the compression mechanism.
  • An oil baffle 11 is disposed at the bottom of the upstream chamber 6.
  • the oil passage 11 is formed with an oil passage 12, and the oil separated by the primary oil structure 2 flows through the oil passage 12 to the bottom of the upstream chamber 6, and the oil retaining plate 11 is disposed in the upstream chamber 6, which can limit the liquid level of the oil in the oil storage tank 9 to some extent.
  • the fluctuation range prevents the fluctuation of the liquid level measurement of the oil storage tank 9 from being excessively large, which affects the replenishment of the oil.
  • the secondary oil component structure 3 comprises two layers of porous steel plates which are arranged in an overlapping manner and have an L-shaped cross section.
  • the horizontal portion of the L-shaped porous steel plate 31 is disposed opposite to the exhaust port 5, and the edge is sealedly connected to the side wall of the barrel body, and the vertical portion is sealedly connected.
  • the free end of the horizontal portion is connected to the horizontal strip-shaped through hole of the circular porous steel sheet 21 of the primary oil component 2, enclosing the upper chamber 71 such that the upper chamber 71 and the upstream chamber 6 There is no direct communication between the two, and the oil and gas mixture must pass through the lower chamber 72 to enter the upper chamber 71.
  • the porous steel plate When the porous steel plate is arranged, when the oil and gas mixture collides with the porous steel plate, the special mixture can be dispersed to a certain extent, the flow rate is more uniform, and the filtering effect is more favorable; in addition, the porous steel plate clamps the oil filter 32 to filter The gap between the nets is smaller, which is more conducive to improving the filtering effect.
  • An oil filter screen 32 is interposed between the two L-shaped porous steel sheets 31 of the secondary oil component structure 3.
  • the horizontal portion of the L-type porous steel sheet 31 is provided with a plurality of through holes, as shown in FIG. 2, but the exhaust port 5 is The projection on the horizontal portion is not provided with a through hole, and the oil and gas mixture in the lower chamber 72 is prevented from directly exiting the exhaust port 5 through the secondary oil component 3 along the shortest distance, thereby increasing the flow thread of the oil and gas mixture.
  • the arrangement of the secondary oil component 3 not only increases the secondary separation of the oil and gas mixture of the lower chamber 72 before the exhaust port 5, but also improves the oil separation efficiency, and avoids the airflow being sucked up when the pressure inside the barrel is too large.
  • the oil droplets or mixture in the oil storage tank 9 directly discharges the exhaust port 5, thereby avoiding the loss of the oil component effect, and at the same time, since the secondary oil component structure 3 is directly disposed in the downstream chamber 7, the size is not Limited by the size of the exhaust port 5, the filter area can be maximized according to the size of the oil barrel 1, increase the contact area of the secondary oil structure 3 with the oil and gas mixture, reduce the blockage of the oil structure, increase the service life of the oil structure;
  • the upper chamber 71 is formed at the mouth 5, which increases the flow thread of the oil and gas mixture, and the flow field can be more uniformly mixed. Under the same pressure, flow rate, temperature and the like, the more uniform the flow field is, the more favorable the oil component of the oil structure is. effect.
  • the embodiment further provides a screw compressor including a compression mechanism and a compression mechanism having a compression mechanism exhaust pipe 10 for discharging compressed gas, and an intake port 4 of the compression mechanism exhaust pipe 10 is disposed upstream In the chamber 6, by improving the oil component effect, the damage to the oil circulation inside the compression mechanism is reduced, and the compressor fuel consumption is saved.
  • the embodiment further provides an air conditioning system, including the screw compressor, which has good oil separation effect and is more conducive to energy conservation and environmental protection.
  • the intake port of the exhaust pipe of the compression mechanism is disposed in the upstream chamber, and the oil and gas mixture discharged from the intake port enters the upstream chamber, passes through the oil separation structure, enters the lower chamber, and passes through the second time.
  • the oil is divided into the upper chamber and discharged from the exhaust port.
  • the secondary oil component structure is a layer of L-shaped porous plate, and the through hole on the porous plate forms a secondary separation channel of the oil and gas mixture, and the oil and gas mixture moves to the secondary oil component structure, and the porous plate occurs.
  • the collision is broken up, the flow velocity is more uniform, the gas moves up through several through holes through the secondary oil substructure, and the oil droplets are descended by gravity during the collision process, thereby being separated; at the same time, the oil and gas mixture must pass through several passages on the perforated plate. Hole can be entered from the lower chamber Into the upper chamber, the flow thread of the oil and gas mixture is increased, which is beneficial to improve the oil efficiency.
  • the secondary oil component is a three-layer L-shaped porous plate, and an oil filter is interposed between two adjacent porous plates.
  • the secondary oil sub-structure is an oil filter screen that is fixed in the oil sub-tank by means of a connecting member.
  • the secondary oil sub-structure may also be an in-line perforated plate, and the periphery of the in-line perforated plate The edges are respectively sealed to the side wall of the oil barrel and a part of the perforated plate of the primary oil structure to enclose the upper chamber.
  • the secondary oil sub-structure is a U-shaped perforated plate arranged in two layers, the horizontal portion of the U-shaped perforated plate is opposite to the exhaust port, and the edge is sealedly connected to the side wall of the barrel, two The vertical portion is sealingly connected to the upper wall of the barrel to enclose the upper chamber.
  • the oil passage holes at the bottom of the primary oil partial structure are set to three.

Abstract

Disclosed are an oil separation device, a screw compressor and an air-conditioning system. The oil separation device comprises an oil separation tank (1) having an inner cavity, and a primary oil separation structure (2) and a secondary oil separation structure (3), which are arranged inside the oil separation tank (1). The inner cavity is separated into a horizontally arranged upstream cavity (6) and downstream cavity (7) by the primary oil separation structure (2), the upstream cavity (6) being provided with a gas inlet (4) in communication with a gas discharge pipe (10) of a compression mechanism, and the downstream cavity (7) being provided with a gas discharge outlet (5) in communication with an inlet of a condenser. The secondary oil separation structure (3) separates the downstream cavity (7) into an upper cavity (71) and a lower cavity (72), the upper cavity (71) having the gas discharge outlet (5).

Description

一种油分装置、螺杆压缩机及空调系统Oil separation device, screw compressor and air conditioning system 技术领域Technical field
本实用新型涉及压缩机技术领域,具体涉及一种油分装置、螺杆压缩机及空调系统。The utility model relates to the technical field of compressors, in particular to an oil separation device, a screw compressor and an air conditioning system.
背景技术Background technique
螺杆压缩机为采用油气混合的方式来进行压缩的半封闭压缩机,通常,螺杆式压缩机内设置有油分装置,由于冷媒排出压缩机时为冷媒和油滴混合物,需要由油分装置进行油气分离后再循环利用,减小对压缩机内部油循环的破坏,以节约压缩机油耗。The screw compressor is a semi-hermetic compressor that is compressed by oil and gas mixing. Usually, the screw compressor is provided with an oil separation device. Since the refrigerant is a mixture of refrigerant and oil droplets when the compressor is discharged from the compressor, oil separation is required by the oil separation device. After recycling, the damage to the internal oil circulation of the compressor is reduced to save compressor fuel consumption.
常规的压缩机的油分结构包括一个油分桶,在油分桶中由多孔钢板夹设滤网构成的油分结构将其内部空腔分为上下游两个腔室,其中上游腔室设有连接压缩机排气管的进气口,而在下游腔室设有连接冷凝器进口的排气口。出于重力及物质质量的考虑,为了便于分离,下游腔室的排气口设置在油分桶上部位置。对于卧式布置的油分桶,上下游腔室采用基本水平的布置方式。这样在工作时,冷媒和油的混合物从排气管排出后到达油分桶的上游腔室内,然后经过滤网过滤进入下游腔室,再经由油分桶上方排气口排出。然而,这种结构的油分装置在冷媒和油的混合物从排气管排出后,一部分在油分桶内部空腔的底部聚集,并从油分滤网的底部,从上游腔室流入下游腔室中的油槽中,通过油分滤网的冷媒已经分离出部分油滴,但在压缩机排气量比较大时(即排气管流速较高时),下游腔室中形成的压力梯度环境,使得下游腔室中油槽处的压力与排气口处的压力差更大,此时下游腔室中的气流容易卷吸油槽中的油滴或混合物,并一同从排气口排 出,这种油分效果损失的情况,造成压缩机内部循环油量不足,降低压缩机能效。The oil component structure of a conventional compressor includes an oil sub-barrel, and an oil-splitting structure composed of a porous steel plate sandwiching filter in the oil-disc barrel divides the internal cavity into two chambers upstream and downstream, wherein the upstream chamber is provided with a connecting compressor The intake port of the exhaust pipe is provided with an exhaust port connected to the inlet of the condenser in the downstream chamber. For the purpose of gravity and material quality, in order to facilitate separation, the exhaust port of the downstream chamber is placed at the upper position of the oil drum. For horizontally arranged oil drums, the upstream and downstream chambers are arranged in a substantially horizontal arrangement. In this way, during operation, the mixture of refrigerant and oil is discharged from the exhaust pipe and reaches the upstream chamber of the oil drum, and then filtered through the filter into the downstream chamber, and then discharged through the exhaust port above the oil drum. However, the oil separation device of this structure, after the refrigerant and oil mixture is discharged from the exhaust pipe, a part is collected at the bottom of the inner cavity of the oil separation drum, and flows from the bottom of the oil filter to the downstream chamber from the upstream chamber. In the oil tank, some of the oil droplets have been separated by the refrigerant of the oil filter, but when the compressor discharge is relatively large (ie, when the exhaust pipe flow rate is high), the pressure gradient environment formed in the downstream chamber makes the downstream cavity The pressure at the oil groove in the chamber is greater than the pressure difference at the exhaust port. At this time, the air flow in the downstream chamber is easy to take up the oil droplets or mixture in the oil tank, and is discharged from the exhaust port together. Out, this loss of oil effect results in insufficient circulating oil inside the compressor and reduces the energy efficiency of the compressor.
为克服这一缺陷,中国专利文献CN105840519A公开了一种油分桶,其中的技术方案在上述现有技术的油分桶结构基础上,在排气口处设置了二次油分滤网,由此提高了油分效率。但在该技术方案中,设置于排气口处的二次油分滤网正处于气路狭窄处,一方面此处的气流流速是最大的时刻不利于油气的分离。另一方面,二次油分滤网的过滤面积受排气口尺寸限制,滤网的过滤面积较小,而桶内的大量油气混合物仅由此排出,导致二次油分滤网容易堵塞,油分效果差,需要频繁更换。In order to overcome this drawback, Chinese Patent Publication No. CN105840519A discloses an oil-separating barrel, wherein the technical solution is based on the above-mentioned prior art oil-tank structure, and a secondary oil-dispensing filter is arranged at the exhaust port, thereby improving Oil efficiency. However, in this technical solution, the secondary oil filter screen disposed at the exhaust port is in a narrow air path, and on the one hand, the flow velocity at the maximum is not conducive to the separation of oil and gas. On the other hand, the filtration area of the secondary oil filter is limited by the size of the exhaust port, and the filter area of the filter is small, and the large amount of oil and gas mixture in the barrel is only discharged therefrom, which causes the secondary oil filter to be easily blocked, and the oil effect Poor, need to be replaced frequently.
实用新型内容Utility model content
因此,本实用新型要解决的技术问题在于克服现有技术中油分装置在排气口处增加的二次油分滤网分离效果差、容易堵塞的问题,从而提供一种二次油分滤网结构更合理,油分效果更好的油分装置。Therefore, the technical problem to be solved by the utility model is to overcome the problem that the secondary oil filter screen which is added to the exhaust port of the prior art has poor separation effect and is easy to block, thereby providing a secondary oil filter screen structure. A reasonable oil separator with better oil content.
进一步提供一种具有上述油分装置的螺杆压缩机。Further provided is a screw compressor having the above oil separation device.
进一步提供一种具有上述螺杆压缩机的空调系统。Further provided is an air conditioning system having the above screw compressor.
本实用新型采用的技术方案如下:The technical scheme adopted by the utility model is as follows:
一种油分装置,包括:油分桶,具有内部腔室;一次油分结构,设于所述油分桶内,将所述内部腔室分隔为设有连通压缩机构排气管的进气口的上游腔室,以及设有连通冷凝器进口的排气口的下游腔室;所述上游腔室及所述下游腔室之间相互水平方式布置;还包括二次油分结构,设于所述下游腔室内,用于将所述下游腔室分隔为下部腔室与上部腔室,所述上 部腔室具有所述排气口。An oil separation device comprising: an oil sub-tank having an internal chamber; a primary oil sub-structure disposed in the oil sub-tank to separate the internal chamber into an upstream chamber provided with an intake port communicating with a compression mechanism exhaust pipe a chamber, and a downstream chamber provided with an exhaust port connected to the inlet of the condenser; the upstream chamber and the downstream chamber are arranged horizontally with each other; and a secondary oil sub-structure is disposed in the downstream chamber Separating the downstream chamber into a lower chamber and an upper chamber, the upper portion The chamber has the exhaust port.
所述二次油分结构具有至少一层成型有若干通孔的多孔板。The secondary oil substructure has at least one porous plate formed with a plurality of through holes.
所述二次油分结构具有至少两层所述多孔板时,相邻两层所述多孔板之间夹设有油分滤网。When the secondary oil component has at least two layers of the porous plate, an oil filter is interposed between the adjacent two layers of the porous plates.
正对所述排气口的所述多孔板部分不设有所述通孔。The through hole is not provided to the porous plate portion of the exhaust port.
所述二次油分结构包括油分滤网。The secondary oil substructure includes an oil filter.
所述二次油分结构邻接所述一次油分结构,使得所述一次油分结构的一部分构成所述上部腔室侧壁的一部分;所述一次油分结构构成所述上部腔室侧壁的部分隔绝所述上游腔室与所述上部腔室之间的气液流通。The secondary oil substructure is adjacent to the primary oil component such that a portion of the primary oil component forms a portion of the upper chamber sidewall; the primary oil component constitutes a portion of the upper chamber sidewall that is isolated Gas-liquid communication between the upstream chamber and the upper chamber.
所述一次油分结构底部除在最下部成型有过油通孔外,其它部分隔绝所述上游腔室与所述下游腔室之间的气液流通。The bottom portion of the primary oil component is shielded from the gas-liquid circulation between the upstream chamber and the downstream chamber except that a through-hole is formed in the lowermost portion.
所述下游腔室内设有储油槽,用于收集进入所述下游腔室中的油滴。An oil reservoir is provided in the downstream chamber for collecting oil droplets entering the downstream chamber.
所述上游腔室的底部设有挡油板,用于限制所述储油槽内油液的液面波动幅度,所述挡油板具有过油通道。The bottom of the upstream chamber is provided with a baffle plate for limiting the fluctuation of the liquid level of the oil in the oil storage tank, and the oil baffle has an oil passage.
一种螺杆压缩机,包括:压缩机构,具有用于排放压缩气体的压缩机构排气管;以及所述油分装置。A screw compressor includes: a compression mechanism having a compression mechanism exhaust pipe for discharging compressed gas; and the oil separation device.
一种空调系统,包括所述螺杆压缩机。An air conditioning system includes the screw compressor.
本实用新型技术方案,具有如下优点:The technical scheme of the utility model has the following advantages:
1.本实用新型提供的油分装置,包括具有内部腔室的油分桶,以及设 于油分桶内的一次油分结构与二次油分结构,内部腔室被一次油分结构分隔为水平布置的上游腔室和下游腔室,上游腔室设有连通压缩机构排气管的进气口,下游腔室设有连通冷凝器进口的排气口,二次油分结构将下游腔室分隔为上部腔室与下部腔室,上部腔室具有所述排气口,二次油分结构设置在下游腔室内,自身尺寸不受排气口尺寸限制,能够依照油分桶尺寸将过滤面积设计最大化,增加二次油分结构与油气混合物的接触面积,减少油分结构堵塞程度,增加油分结构的有效使用寿命,在增加二次过滤的同时,也对随着一次过滤后的气体卷吸而出的油滴进行过滤,提高油分效率的同时避免油分效果损失;另外,二次油分结构在排气口处形成上部腔室,油气混合物经过一次油分结构分离后进入下游腔室的下部腔室,再进入上部腔室,才能从排气口排入冷凝器进口,这种设置增加了油气混合物的流动线程,流场得以更加均匀的混合,在相同的压力、流速、温度等条件下,流场越均匀越有利于提高油分结构的油分效果。1. The oil separation device provided by the utility model comprises an oil sub-bucket with an internal chamber, and The primary oil sub-structure and the secondary oil sub-structure in the oil sub-tank, the internal chamber is separated into a horizontally arranged upstream chamber and a downstream chamber by a primary oil sub-structure, and the upstream chamber is provided with an air inlet communicating with the compression mechanism exhaust pipe. The downstream chamber is provided with an exhaust port connected to the inlet of the condenser, and the secondary oil substructure divides the downstream chamber into an upper chamber and a lower chamber, the upper chamber has the exhaust port, and the secondary oil substructure is disposed in the downstream chamber Indoor, its size is not limited by the size of the exhaust port. It can maximize the design of the filter area according to the size of the oil barrel, increase the contact area between the secondary oil structure and the oil and gas mixture, reduce the blockage of the oil structure, and increase the effective service life of the oil structure. While increasing the secondary filtration, the oil droplets which are taken up by the once filtered gas are filtered to improve the oil component efficiency while avoiding the loss of the oil component effect; in addition, the secondary oil component structure forms an upper portion at the exhaust port. The chamber, the oil and gas mixture is separated by a primary oil structure and then enters the lower chamber of the downstream chamber and then enters the upper chamber to be exhausted from the exhaust port. Into the condenser inlet, such an arrangement increases the flow of thread fuel-air mixture, the flow field is more uniform mixing, at the same pressure, flow rate, temperature and other conditions, the more uniform flow more conducive to improve the oil effect of oil structure.
2.本实用新型提供的油分装置,二次油分结构具有至少两层成型有若干通孔的多孔板,多孔板上的通孔形成油气混合物的二次分离通道,油气混合物运动至二次油分结构,与多孔板发生碰撞被打散,使流速更加均匀,更有利于提高过滤效果,气体沿若干通孔上行通过二次油分结构,油滴则在碰撞过程中受重力作用下行,从而得到分离;同时,油气混合物必须经过多孔板上的若干通孔才能由下部腔室进入上部腔室,增加了油气混合物 的流动线程,有利于提高油分效率。2. The oil separation device provided by the utility model has a secondary oil structure having at least two porous plates formed with a plurality of through holes, and the through holes on the porous plate form a secondary separation channel of the oil and gas mixture, and the oil and gas mixture moves to the secondary oil structure. Collision with the perforated plate is broken up, so that the flow rate is more uniform, which is more conducive to improving the filtering effect. The gas passes through the secondary oil sub-structure along several through holes, and the oil droplets are subjected to gravity in the collision process, thereby being separated; At the same time, the oil and gas mixture must pass through a number of through holes in the perforated plate to enter the upper chamber from the lower chamber, increasing the oil and gas mixture. The flow of threads helps to improve oil efficiency.
3.本实用新型提供的油分装置,相邻两层多孔板之间架设有油分滤网,多孔板在为油分滤网的提供固定与支撑的同时,可以将油分滤网夹紧,是滤网更加密实,滤网的间隙更小,油气混合物通过滤网时过滤效果更好。3. The oil separation device provided by the utility model has an oil filter screen disposed between two adjacent porous plates, and the porous plate can clamp the oil filter mesh while providing fixation and support for the oil filter screen, which is a filter mesh. More encrypted, the filter has a smaller gap, and the filter effect is better when the oil and gas mixture passes through the filter.
4.本实用新型提供的油分装置,多孔板正对排气口处不设置通孔,避免油气混合物沿最短路径经过二次油分结构直接排出排气口,进一步增加油气混合物的流动线程,提高油分效率。4. The oil distribution device provided by the utility model, the perforated plate is not provided with a through hole at the exhaust port, and the oil and gas mixture is directly discharged through the secondary oil substructure along the shortest path, thereby further increasing the flow thread of the oil and gas mixture and improving the oil content. effectiveness.
5.本实用新型提供的油分装置,二次油分结构邻接一次油分结构,使一次油分结构的一部分构成上部腔室侧壁的一部分,并且一次油分结构构成上部腔室侧壁的部分隔绝上游腔室与上部腔室之间的气液流通,由于油气混合物从连通压缩机构排气管的进气口排出后,会撞击油分桶内部,围绕油分桶内壁旋转运动,在一次油分结构上部气流速度较大,大量油气混合物快速通过一次油分结构,过滤效果差,因此,将该处封闭并形成上部腔室的部分侧壁,使得上游腔室的油气混合物通过能够减速通过一次油分结构,进入下部腔室,再经过二次油分结构进入上部腔室,提高了油分效率,并且有利于二次油分结构的过滤面积最大化设置。5. The oil separation device provided by the utility model, the secondary oil substructure is adjacent to the primary oil substructure, such that a part of the primary oil component constitutes a part of the upper chamber side wall, and the primary oil substructure constitutes a part of the upper chamber side wall to isolate the upstream chamber The gas-liquid circulation between the upper chamber and the upper chamber will cause the gas-oil mixture to collide with the air inlet of the exhaust pipe of the compression mechanism, and will impinge on the inside of the oil-filled barrel and rotate around the inner wall of the oil-filled barrel. The large amount of oil and gas mixture quickly passes through the primary oil structure, and the filtering effect is poor. Therefore, the portion is closed and forms part of the side wall of the upper chamber, so that the oil and gas mixture of the upstream chamber can be decelerated through the primary oil structure and enter the lower chamber. After entering the upper chamber through the secondary oil structure, the oil efficiency is improved, and the filtration area of the secondary oil structure is maximized.
6.本实用新型提供的油分装置,一次油分结构底部除了在最下部成型有过油通孔外,其它部分隔绝上游腔室与下游腔室之间的气液流通,由于经过一次油分结构分离出的油液,会汇集在上游腔室底部,一次油分结构 下部设置过油通孔,能够让上游腔室底部的油液流入下部腔室,用于油循环,然而由于上游腔室与下游腔室存在一定的压差,一次油分结构底部的孔过多会使部分油气混合物混入油液中,经过一次油分结构进入下游腔室的油槽里,而一次油分结构浸在油液中的部分达不到过滤的作用,因此,取消一次油分结构底部的过滤孔,仅保留足够油液通过的通孔即可,使得油气混合物集中通过一次油分结构中部排出上游腔室,避免未达到分离效果的油气混合物经过一次油分结构进入到下游腔室中。6. The oil distribution device provided by the utility model has the oil-liquid circulation between the upstream chamber and the downstream chamber in addition to the oil passage hole formed in the bottom portion of the primary oil component structure, and is separated by the oil separation structure. The oil will collect at the bottom of the upstream chamber, once the oil structure The lower part is provided with an oil through hole, which allows the oil at the bottom of the upstream chamber to flow into the lower chamber for oil circulation. However, due to a certain pressure difference between the upstream chamber and the downstream chamber, the hole at the bottom of the primary oil structure is excessive. Part of the oil and gas mixture is mixed into the oil, and enters the oil tank of the downstream chamber through the primary oil structure, and the portion of the primary oil structure immersed in the oil does not function as a filter. Therefore, the filter hole at the bottom of the oil structure is eliminated. Only the through holes through which the oil passes are retained, so that the oil and gas mixture is concentrated out through the middle of the primary oil structure to discharge the upstream chamber, and the oil and gas mixture that does not reach the separation effect is prevented from entering the downstream chamber through the primary oil structure.
7.本实用新型提供的油分装置,下游腔室内设有储油槽,能够收集进入下游腔室中的油液,进行循环再利用。7. The oil separation device provided by the utility model is provided with an oil storage tank in the downstream chamber, which can collect the oil entering the downstream chamber for recycling.
8.本实用新型提供的油分装置,上游腔室的底部设置有具有过油通道的挡油板,一次油分结构分离出的油液通过过油通道流至上游腔室底部,由于储油槽与上游腔室的底部通过过油通孔连通,分离出的油液汇集在储油槽与上游腔室的底部,但下游腔室内的安装空间有限,因此将挡油板设置在上游腔室内,能够在一定程度上限制储油槽内油液的液面波动幅度,防止波动过大而影储油槽的液位测量值,影响油液的补充。8. The oil distribution device provided by the utility model is provided with an oil baffle plate having an oil passage passage at the bottom of the upstream chamber, and the oil separated by the primary oil separation structure flows through the oil passage to the bottom of the upstream chamber, due to the oil storage tank and the upstream The bottom of the chamber communicates through the oil through hole, and the separated oil collects in the bottom of the oil storage tank and the upstream chamber, but the installation space in the downstream chamber is limited, so the oil retaining plate is disposed in the upstream chamber, and can be fixed To a certain extent, it limits the fluctuation of the liquid level of the oil in the oil storage tank, and prevents the fluctuation of the liquid level of the oil storage tank from being excessively affected, which affects the replenishment of the oil.
9.本实用新型提供的螺杆压缩机,包括压缩机构以及上述油分装置,通过提高油分效果,减小对压缩机构内部油循环的破坏,节约压缩机油耗。9. The screw compressor provided by the utility model comprises a compression mechanism and the above oil separation device, which reduces the damage to the oil circulation inside the compression mechanism by improving the oil separation effect, thereby saving the fuel consumption of the compressor.
10.本实用新型提供的空调系统,包括上述螺杆压缩机,油分效果好,更有利于节能环保。 10. The air conditioning system provided by the utility model, including the above screw compressor, has good oil separation effect and is more conducive to energy conservation and environmental protection.
附图说明DRAWINGS
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the specific embodiments or the description of the prior art will be briefly described below, and obviously, in the following description The drawings are some embodiments of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为本实用新型的实施例一中提供的油分装置的沿排气口轴向剖视图;Figure 1 is an axial cross-sectional view of the oil separation device according to the first embodiment of the present invention along the exhaust port;
图2为图1所示的油分装置的垂直于排气口轴线的轴向剖视图;Figure 2 is an axial cross-sectional view of the oil separation device of Figure 1 perpendicular to the axis of the exhaust port;
图3为图1所示的一次油分结构的结构示意图。FIG. 3 is a schematic structural view of the primary oil component structure shown in FIG. 1. FIG.
附图标记说明:Description of the reference signs:
1-油分桶;2-一次油分结构;21-圆形多孔钢板;3-二次油分结构;31-L型多孔钢板;32-油分滤网;4-进气口;5-排气口;6-上游腔室;7-下游腔室;71-上部腔室;72-下部腔室;8-过油通孔;9-储油槽;10-压缩机构排气管;11-挡油板;12-过油通道。1-oil barrel; 2-primary oil structure; 21-round porous steel plate; 3-secondary oil structure; 31-L type porous steel plate; 32-oil filter; 4-air inlet; 5-exhaust port; 6-upstream chamber; 7-downstream chamber; 71-upper chamber; 72-lower chamber; 8--oil passage hole; 9-oil reservoir; 10-compression mechanism exhaust pipe; 11-oil plate; 12-over oil passage.
具体实施方式detailed description
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。 基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be described clearly and completely in conjunction with the accompanying drawings. It is obvious that the described embodiments are a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
此外,下面所描述的本实用新型不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。Further, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not constitute a conflict with each other.
实施例一 Embodiment 1
图1为本实用新型的实施例一中提供的油分装置的沿排气口轴向剖视图;图2为图1所示的油分装置的垂直于排气口轴线的轴向剖视图;图3为图1所示的一次油分结构的结构示意图。如图1-3所示,本实施例提供的油分装置包括具有内部腔室的油分桶1,一次油分结构2沿桶体的径向平面设置,将内部腔室分隔为沿桶体的轴向分布的上游腔室6与下游腔室7,其中下游腔室7与压缩机构连接,压缩机构排气管10伸入下游腔室7,并穿过一次油分结构2,使压缩机构排气管10的进气口4位于上游腔室6内,将压缩机构的压缩气体直接排入上游腔室6内;二次油分结构3沿桶体的轴向平面设置于下游腔室7内,将下游腔室7分隔为沿桶体的径向分布的上部腔室71与下部腔室72,其中上部腔室71具有连通冷凝器进口的排气口5,油气混合物自压缩机构排气管10的进气口4排出,进入上游腔室6内,经过一次油分结构2完成一次分离,进入下游腔室7的下部腔室72,经过二次油分结构3完成二次分离,进入下游腔室7的上部腔室71,最后通过排气口5排出。 Figure 1 is an axial cross-sectional view of the oil separation device of the first embodiment of the present invention along the exhaust port; Figure 2 is an axial cross-sectional view of the oil separation device of Figure 1 perpendicular to the axis of the exhaust port; Schematic diagram of the structure of the primary oil fraction shown in 1. As shown in FIG. 1-3, the oil separation device provided in this embodiment includes an oil sub-barrel 1 having an internal chamber, and the primary oil sub-structure 2 is disposed along a radial plane of the barrel to divide the internal chamber into an axial direction along the barrel. The distributed upstream chamber 6 and the downstream chamber 7, wherein the downstream chamber 7 is connected to a compression mechanism, the compression mechanism exhaust pipe 10 extends into the downstream chamber 7, and passes through the primary oil substructure 2, so that the compression mechanism exhaust pipe 10 The air inlet 4 is located in the upstream chamber 6, and the compressed gas of the compression mechanism is directly discharged into the upstream chamber 6. The secondary oil structure 3 is disposed in the downstream chamber 7 along the axial plane of the barrel, and the downstream chamber is provided. The chamber 7 is partitioned into an upper chamber 71 and a lower chamber 72 distributed along the radial direction of the barrel, wherein the upper chamber 71 has an exhaust port 5 that communicates with the condenser inlet, and the oil and gas mixture is self-compressing from the compression mechanism. The mouth 4 is discharged, enters the upstream chamber 6, and is separated once by the primary oil structure 2, enters the lower chamber 72 of the downstream chamber 7, and undergoes secondary separation through the secondary oil component 3, and enters the upper chamber of the downstream chamber 7. The chamber 71 is finally discharged through the exhaust port 5.
如图3所示,一次油分结构2包括两层沿油分桶1的桶体的径向平面平行设置的圆形多孔钢板21,两层圆形多孔钢板21之间夹设有油分滤网32,圆形多孔钢板21上的若干通孔沿圆形多孔钢板21的中间位置呈水平带状分布,即圆形多孔钢板21的上部不设置通孔,气液无法自该处通过,而圆形多孔钢板21的最底部设置四个过油通孔8,过油通孔8与圆形多孔钢板21中间位置处分布的水平带状通孔之间不设置通孔,气液也无法自该处通过,油气混合物自进气口4排入上游腔室6内,集中从圆形多孔钢板21中间位置处分布的水平带状通孔通过,进入下部腔室72,经过一次分离的油气混合物分离出的部分油液汇集至上游腔室6底部,通过过油通孔8流入下部腔室72底部设置的储油槽9内,供压缩机构循环再利用。As shown in FIG. 3, the primary oil component 2 includes two circular porous steel plates 21 disposed in parallel along the radial plane of the barrel of the oil drum 1, and an oil filter 32 is interposed between the two circular porous steel plates 21, A plurality of through holes on the circular porous steel sheet 21 are horizontally distributed along the middle position of the circular porous steel sheet 21, that is, no through holes are provided in the upper portion of the circular porous steel sheet 21, and gas and liquid cannot pass therethrough, and circular porous Four oil passage holes 8 are provided at the bottom of the steel plate 21, and no through holes are formed between the oil passage holes 8 and the horizontal belt-shaped through holes distributed at the intermediate position of the circular porous steel plate 21, and the gas and liquid cannot pass therethrough. The oil and gas mixture is discharged into the upstream chamber 6 from the air inlet 4, and is concentrated from the horizontal strip-shaped through hole distributed at the intermediate position of the circular porous steel plate 21, enters the lower chamber 72, and is separated by a separated oil and gas mixture. A part of the oil is collected to the bottom of the upstream chamber 6, and flows into the oil storage tank 9 provided at the bottom of the lower chamber 72 through the oil passage hole 8 for recycling by the compression mechanism.
一次油分结构2的上部隔绝上游腔室6与下游腔室7气液流通的设置,避免了油气混合物在流动速度最大处直接通过一次油分结构2造成的油分效果下降,一次油分结构2的下部除了过油通孔8外隔绝上游腔室6与下游腔室7气液流通的设置,取消了现有技术中失去过滤效果的过滤通孔,避免底部通孔过多造成的上游腔室6内的油气混合物在强压下混入底部油液,流至下游腔室7的储油槽9内,进入压缩机构的油循环。The upper part of the primary oil separation structure 2 isolates the gas-liquid circulation of the upstream chamber 6 and the downstream chamber 7, thereby avoiding the oil component effect caused by the oil-gas mixture structure 2 directly at the maximum flow velocity, and the lower portion of the primary oil-part structure 2 The arrangement of the oil-liquid circulation of the upstream chamber 6 and the downstream chamber 7 by the oil-through hole 8 eliminates the filtering through-hole which loses the filtering effect in the prior art, and avoids the inside of the upstream chamber 6 caused by the excessive number of the bottom through-holes. The oil and gas mixture is mixed into the bottom oil under strong pressure, flows into the oil storage tank 9 of the downstream chamber 7, and enters the oil circulation of the compression mechanism.
上游腔室6的底部设置有挡油板11,挡油板11上成型有过油通道12,一次油分结构2分离出的油液通过过油通道12流至上游腔室6底部,挡油板11设置在上游腔室6内,能够在一定程度上限制储油槽9内油液的液面 波动幅度,防止波动过大而影储油槽9的液位测量值,影响油液的补充。An oil baffle 11 is disposed at the bottom of the upstream chamber 6. The oil passage 11 is formed with an oil passage 12, and the oil separated by the primary oil structure 2 flows through the oil passage 12 to the bottom of the upstream chamber 6, and the oil retaining plate 11 is disposed in the upstream chamber 6, which can limit the liquid level of the oil in the oil storage tank 9 to some extent. The fluctuation range prevents the fluctuation of the liquid level measurement of the oil storage tank 9 from being excessively large, which affects the replenishment of the oil.
二次油分结构3包括两层重叠设置的,截面为L型的多孔钢板,L型多孔钢板31的水平部与排气口5相对设置,边缘与桶体侧壁密封连接,竖直部密封连接于桶体上壁,水平部的自由端连接于一次油分结构2的圆形多孔钢板21的水平带状通孔的上方,围成上部腔室71,使得上部腔室71与上游腔室6之间无法直接连通,油气混合物必须经过下部腔室72,才能进入上部腔室71。The secondary oil component structure 3 comprises two layers of porous steel plates which are arranged in an overlapping manner and have an L-shaped cross section. The horizontal portion of the L-shaped porous steel plate 31 is disposed opposite to the exhaust port 5, and the edge is sealedly connected to the side wall of the barrel body, and the vertical portion is sealedly connected. On the upper wall of the barrel, the free end of the horizontal portion is connected to the horizontal strip-shaped through hole of the circular porous steel sheet 21 of the primary oil component 2, enclosing the upper chamber 71 such that the upper chamber 71 and the upstream chamber 6 There is no direct communication between the two, and the oil and gas mixture must pass through the lower chamber 72 to enter the upper chamber 71.
多孔钢板的设置,使得油气混合物与多孔钢板发生碰撞时,可以在一定程度上打散尤其混合物,使流速更加均匀,更有利于提高过滤效果;另外,多孔钢板夹紧油分滤网32,使滤网的间隙更小,更有利于提高过滤效果。When the porous steel plate is arranged, when the oil and gas mixture collides with the porous steel plate, the special mixture can be dispersed to a certain extent, the flow rate is more uniform, and the filtering effect is more favorable; in addition, the porous steel plate clamps the oil filter 32 to filter The gap between the nets is smaller, which is more conducive to improving the filtering effect.
二次油分结构3的两层L型多孔钢板31之间夹设有油分滤网32,L型多孔钢板31的水平部上设置有若干通孔,如图2所示,但排气口5在水平部上的投影出不设置通孔,避免下部腔室72内的油气混合物沿最短距离直接经过二次油分结构3排出排气口5,增加了油气混合物的流动线程。An oil filter screen 32 is interposed between the two L-shaped porous steel sheets 31 of the secondary oil component structure 3. The horizontal portion of the L-type porous steel sheet 31 is provided with a plurality of through holes, as shown in FIG. 2, but the exhaust port 5 is The projection on the horizontal portion is not provided with a through hole, and the oil and gas mixture in the lower chamber 72 is prevented from directly exiting the exhaust port 5 through the secondary oil component 3 along the shortest distance, thereby increasing the flow thread of the oil and gas mixture.
二次油分结构3的设置,不仅对下部腔室72的油气混合物在排出排气口5前增加了二次分离,提高了油分效率,而且避免了桶内压力过大时被气流卷吸起来的储油槽9内的油滴或混合物直接排出排气口5,避免了油分效果损失,同时,由于二次油分结构3直接设置在下游腔室7内,尺寸不 受排气口5尺寸限制,能够依照油分桶1尺寸将过滤面积设计最大化,增加二次油分结构3与油气混合物的接触面积,减少油分结构堵塞程度,增加油分结构使用寿命;并且在排气口5处形成了上部腔室71,增加了油气混合物的流动线程,流场得以更加均匀的混合,在相同的压力、流速、温度等条件下,流场越均匀越有利于提高油分结构的油分效果。The arrangement of the secondary oil component 3 not only increases the secondary separation of the oil and gas mixture of the lower chamber 72 before the exhaust port 5, but also improves the oil separation efficiency, and avoids the airflow being sucked up when the pressure inside the barrel is too large. The oil droplets or mixture in the oil storage tank 9 directly discharges the exhaust port 5, thereby avoiding the loss of the oil component effect, and at the same time, since the secondary oil component structure 3 is directly disposed in the downstream chamber 7, the size is not Limited by the size of the exhaust port 5, the filter area can be maximized according to the size of the oil barrel 1, increase the contact area of the secondary oil structure 3 with the oil and gas mixture, reduce the blockage of the oil structure, increase the service life of the oil structure; The upper chamber 71 is formed at the mouth 5, which increases the flow thread of the oil and gas mixture, and the flow field can be more uniformly mixed. Under the same pressure, flow rate, temperature and the like, the more uniform the flow field is, the more favorable the oil component of the oil structure is. effect.
本实施例还提供一种螺杆压缩机,包括压缩机构以及所述油分装置,压缩机构具有用于排放压缩气体的压缩机构排气管10,压缩机构排气管10的进气口4设于上游腔室6内,通过提高油分效果,减小对压缩机构内部油循环的破坏,节约压缩机油耗。The embodiment further provides a screw compressor including a compression mechanism and a compression mechanism having a compression mechanism exhaust pipe 10 for discharging compressed gas, and an intake port 4 of the compression mechanism exhaust pipe 10 is disposed upstream In the chamber 6, by improving the oil component effect, the damage to the oil circulation inside the compression mechanism is reduced, and the compressor fuel consumption is saved.
本实施例还提供一种空调系统,包括所述螺杆压缩机,油分效果好,更有利于节能环保。The embodiment further provides an air conditioning system, including the screw compressor, which has good oil separation effect and is more conducive to energy conservation and environmental protection.
作为实施例一的可替换实施方式,压缩机构排气管的进气口设于上游腔室内,进气口排出的油气混合物进入上游腔室,经过一次油分结构,进入下部腔室,经过二次油分结构,进入上部腔室,由排气口排出。As an alternative embodiment of the first embodiment, the intake port of the exhaust pipe of the compression mechanism is disposed in the upstream chamber, and the oil and gas mixture discharged from the intake port enters the upstream chamber, passes through the oil separation structure, enters the lower chamber, and passes through the second time. The oil is divided into the upper chamber and discharged from the exhaust port.
作为实施例一的可替换实施方式,二次油分结构为一层L型多孔板,多孔板上的通孔形成油气混合物的二次分离通道,油气混合物运动至二次油分结构,与多孔板发生碰撞被打散,使流速更加均匀,气体沿若干通孔上行通过二次油分结构,油滴则在碰撞过程中受重力作用下行,从而得到分离;同时,油气混合物必须经过多孔板上的若干通孔才能由下部腔室进 入上部腔室,增加了油气混合物的流动线程,有利于提高油分效率。As an alternative embodiment of the first embodiment, the secondary oil component structure is a layer of L-shaped porous plate, and the through hole on the porous plate forms a secondary separation channel of the oil and gas mixture, and the oil and gas mixture moves to the secondary oil component structure, and the porous plate occurs. The collision is broken up, the flow velocity is more uniform, the gas moves up through several through holes through the secondary oil substructure, and the oil droplets are descended by gravity during the collision process, thereby being separated; at the same time, the oil and gas mixture must pass through several passages on the perforated plate. Hole can be entered from the lower chamber Into the upper chamber, the flow thread of the oil and gas mixture is increased, which is beneficial to improve the oil efficiency.
作为实施例一的可替换实施方式,二次油分结构为三层L型多孔板,相邻两层多孔板之间夹设有油分滤网。As an alternative embodiment of the first embodiment, the secondary oil component is a three-layer L-shaped porous plate, and an oil filter is interposed between two adjacent porous plates.
作为实施例一的可替换实施方式,二次油分结构为依靠连接件固定于油分桶内的油分滤网。As an alternative embodiment of the first embodiment, the secondary oil sub-structure is an oil filter screen that is fixed in the oil sub-tank by means of a connecting member.
作为实施例一的可替换实施方式,如果油分桶或压缩机构侧具有能够用于围成上部腔室的侧壁,二次油分结构也可以为一字型多孔板,一字型多孔板的四周边缘分别与油分桶侧壁,以及一次油分结构的部分多孔板密封连接,围成上部腔室。As an alternative embodiment of the first embodiment, if the oil sub-barrel or the compression mechanism side has a side wall that can be used to enclose the upper chamber, the secondary oil sub-structure may also be an in-line perforated plate, and the periphery of the in-line perforated plate The edges are respectively sealed to the side wall of the oil barrel and a part of the perforated plate of the primary oil structure to enclose the upper chamber.
作为实施例一的可替换实施方式,二次油分结构为两层重叠设置的U型多孔板,U型多孔板的水平部与排气口相对设置,边缘与桶体侧壁密封连接,两个竖直部与桶体上壁密封连接,围成上部腔室。As an alternative embodiment of the first embodiment, the secondary oil sub-structure is a U-shaped perforated plate arranged in two layers, the horizontal portion of the U-shaped perforated plate is opposite to the exhaust port, and the edge is sealedly connected to the side wall of the barrel, two The vertical portion is sealingly connected to the upper wall of the barrel to enclose the upper chamber.
作为实施例一的可替换实施方式,一次油分结构底部的过油通孔设置为三个。As an alternative embodiment of the first embodiment, the oil passage holes at the bottom of the primary oil partial structure are set to three.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。 It is apparent that the above-described embodiments are merely illustrative of the examples, and are not intended to limit the embodiments. Other variations or modifications of the various forms may be made by those skilled in the art in light of the above description. There is no need and no way to exhaust all of the implementations. The obvious changes or variations derived therefrom are still within the scope of protection created by the present invention.

Claims (11)

  1. 一种油分装置,包括:An oil separation device comprising:
    油分桶(1),具有内部腔室;Oil barrel (1) with an internal chamber;
    一次油分结构(2),设于所述油分桶(1)内,将所述内部腔室分隔为设有连通压缩机构排气管(10)的进气口(4)的上游腔室(6),以及设有连通冷凝器进口的排气口(5)的下游腔室(7);所述上游腔室(6)及所述下游腔室(7)之间相互水平方式布置;A primary oil sub-structure (2) is disposed in the oil sub-bucket (1) to divide the internal chamber into an upstream chamber (6) provided with an intake port (4) that communicates with the compression mechanism exhaust pipe (10) (6) And a downstream chamber (7) provided with an exhaust port (5) connected to the inlet of the condenser; the upstream chamber (6) and the downstream chamber (7) are arranged horizontally with each other;
    其特征在于,还包括It is characterized by
    二次油分结构(3),设于所述下游腔室(7)内,用于将所述下游腔室(7)分隔为下部腔室(72)与上部腔室(71),所述上部腔室(71)具有所述排气口(5)。a secondary oil sub-structure (3) disposed in the downstream chamber (7) for separating the downstream chamber (7) into a lower chamber (72) and an upper chamber (71), the upper portion The chamber (71) has the exhaust port (5).
  2. 根据权利要求1所述的油分装置,其特征在于,所述二次油分结构(3)具有至少一层成型有若干通孔的多孔板。The oil separation device according to claim 1, characterized in that the secondary oil component (3) has at least one porous plate formed with a plurality of through holes.
  3. 根据权利要求2所述的油分装置,其特征在于,所述二次油分结构(3)具有至少两层所述多孔板时,相邻两层所述多孔板之间夹设有油分滤网(32)。The oil separation device according to claim 2, wherein when the secondary oil component (3) has at least two layers of the porous plate, an oil filter is interposed between two adjacent porous plates ( 32).
  4. 根据权利要求2所述的油分装置,其特征在于,正对所述排气口(5)的所述多孔板部分不设有所述通孔。The oil separation device according to claim 2, wherein said through hole is not provided in said porous plate portion facing said exhaust port (5).
  5. 根据权利要求1所述的油分装置,其特征在于,所述二次油分结构(3)包括油分滤网(32)。The oil separation device according to claim 1, characterized in that the secondary oil component (3) comprises an oil filter (32).
  6. 根据权利要求1-5任一项所述的油分装置,其特征在于,所述二次油分结构(3)邻接所述一次油分结构(2),使得所述一次油分结构(2)的一部分构成所述上部腔室(71)侧壁的一部分;所述一次油分结构(2)构成所述上部腔室(71)侧壁的部分隔绝所述上游腔室(6)与所述上部腔室(71)之间的气液流通。 The oil separation device according to any one of claims 1 to 5, characterized in that the secondary oil component structure (3) is adjacent to the primary oil component structure (2) such that a part of the primary oil component structure (2) is constituted a portion of the sidewall of the upper chamber (71); the portion of the primary oil component (2) that forms the sidewall of the upper chamber (71) isolates the upstream chamber (6) from the upper chamber ( 71) Gas-liquid circulation between.
  7. 根据权利要求1-5任一项所述的油分装置,其特征在于,所述一次油分结构(2)底部除在最下部成型有过油通孔(8)外,其它部分隔绝所述上游腔室(6)与所述下游腔室(7)之间的气液流通。The oil separation device according to any one of claims 1 to 5, characterized in that the bottom portion of the primary oil component (2) is insulated from the upstream cavity except that the oil passage hole (8) is formed at the lowermost portion. Gas-liquid circulation between the chamber (6) and the downstream chamber (7).
  8. 根据权利要求1-5中任一项所述的油分装置,其特征在于,所述下游腔室(7)内设有储油槽(9),用于收集进入所述下游腔室(7)中的油滴。The oil separation device according to any one of claims 1 to 5, characterized in that the downstream chamber (7) is provided with an oil reservoir (9) for collecting into the downstream chamber (7) Oil drops.
  9. 根据权利要求8所述的油分装置,其特征在于,所述上游腔室(6)的底部设有挡油板(11),用于限制所述储油槽(9)内油液的液面波动幅度,所述挡油板(11)具有过油通道(12)。The oil separation device according to claim 8, characterized in that the bottom of the upstream chamber (6) is provided with an oil baffle (11) for limiting the liquid level fluctuation of the oil in the oil storage tank (9) In magnitude, the oil baffle (11) has an oil passage (12).
  10. 一种螺杆压缩机,其特征在于,包括:A screw compressor, comprising:
    压缩机构,具有用于排放压缩气体的压缩机构排气管(10);a compression mechanism having a compression mechanism exhaust pipe (10) for discharging compressed gas;
    以及权利要求1-9中任一项所述的油分装置。And the oil separation device according to any one of claims 1-9.
  11. 一种空调系统,其特征在于,包括权利要求10所述的螺杆压缩机。 An air conditioning system comprising the screw compressor of claim 10.
PCT/CN2017/105344 2017-01-06 2017-10-09 Oil separation device, screw compressor and air-conditioning system WO2018126752A1 (en)

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