WO2024021698A1 - Shell-and-tube heat exchanger and air conditioning unit - Google Patents

Shell-and-tube heat exchanger and air conditioning unit Download PDF

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Publication number
WO2024021698A1
WO2024021698A1 PCT/CN2023/089539 CN2023089539W WO2024021698A1 WO 2024021698 A1 WO2024021698 A1 WO 2024021698A1 CN 2023089539 W CN2023089539 W CN 2023089539W WO 2024021698 A1 WO2024021698 A1 WO 2024021698A1
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WO
WIPO (PCT)
Prior art keywords
liquid separation
plate
shell
heat exchanger
tube heat
Prior art date
Application number
PCT/CN2023/089539
Other languages
French (fr)
Chinese (zh)
Inventor
王宗信
胡东兵
胡海利
游浩亮
Original Assignee
珠海格力电器股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 珠海格力电器股份有限公司 filed Critical 珠海格力电器股份有限公司
Publication of WO2024021698A1 publication Critical patent/WO2024021698A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/1615Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits being inside a casing and extending at an angle to the longitudinal axis of the casing; the conduits crossing the conduit for the other heat exchange medium
    • F28D7/1623Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits being inside a casing and extending at an angle to the longitudinal axis of the casing; the conduits crossing the conduit for the other heat exchange medium with particular pattern of flow of the heat exchange media, e.g. change of flow direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/30Arrangement or mounting of heat-exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F11/00Arrangements for sealing leaky tubes and conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/01Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using means for separating solid materials from heat-exchange fluids, e.g. filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/24Arrangements for promoting turbulent flow of heat-exchange media, e.g. by plates

Definitions

  • the present disclosure relates to the technical field of air treatment equipment, in particular to a shell and tube heat exchanger and an air conditioning unit.
  • the refrigeration system In addition to the four main components of the compressor, condenser, throttling device, and evaporator, the refrigeration system also requires auxiliary components such as oil separators, flashers, and gas-liquid separators to improve unit performance. At the same time, it is equipped with pipelines and electronic controls. equipment to ensure reliable operation of the unit. In centrifugal chillers, two-stage compression and two-stage throttling are often used in the refrigeration cycle with incomplete cooling in the middle. That is, the high-temperature and high-pressure refrigerant coming out of the condenser enters the flasher through the first-stage throttling orifice plate to achieve gas-liquid separation. Between the air supply to the high- and low-pressure stage compressors, the liquid enters the evaporator through the secondary throttling orifice plate.
  • the centrifuge uses a two-stage compression and two-stage throttling refrigeration cycle with incomplete cooling in the middle.
  • the system's capacity and energy efficiency are improved and the exhaust temperature of the compressor is reduced.
  • it also increases the savings.
  • Orifice plate, flasher and connecting pipe fittings On the one hand, the new parts increase the manufacturing cost of the unit, and the flashlight adds safety hazards to the pressure vessel.
  • a shell and tube heat exchanger that combines a flash structure with a heat exchange structure to reduce structural complexity is provided. Air conditioning units.
  • a first aspect of the present disclosure provides a shell-and-tube heat exchanger, including a shell and a flash structure and a liquid separation structure disposed in the shell.
  • the shell is provided with a refrigerant inlet, and the liquid separation structure It is arranged on the side of the flash structure away from the refrigerant inlet, and the refrigerant entering from the refrigerant inlet flows through the flash structure and the liquid separation structure in sequence.
  • the flash structure includes at least two throttle plates, all of which are along a direction away from the refrigerant inlet. are arranged side by side in the casing, and the uppermost throttle plate and the corresponding casing and the two adjacent throttle plates and the corresponding casing all enclose a third A gas-liquid separation space, the refrigerant entering from the refrigerant inlet flows through all the first gas-liquid separation spaces in sequence.
  • One end of the throttle plate is provided with a throttle hole, and the throttle holes of two adjacent throttle plates are arranged in a staggered manner.
  • All the throttle plates include at least a second throttle plate located at the lowest level.
  • the second throttle plate is formed with an inclined portion having an angle with the horizontal plane, and the orifice is provided on the inclined portion. .
  • the second throttle plate Along the width direction of the second throttle plate, the second throttle plate includes a planar portion and an inclined portion arranged side by side, and there is a gap between the planar portion and the inclined portion and the adjacent throttle plate. There is a gap for the circulation of refrigerant, and the size of the gap between the inclined part and the adjacent throttle plate gradually increases in a direction away from the flat part.
  • the housing is provided with an air supply port, and the air supply port is connected with the gap.
  • the flash structure also includes a filtrate plate, the filtrate plate is arranged on the inclined part, the filtrate plate is provided with filtrate holes, and the filtrate plate, part of the inclined part and the corresponding shell Together they form a liquid accumulation space located below the filtrate plate, and the filtrate plate, part of the inclined portion, the adjacent throttle plate and the corresponding housing together form a space located above the filtrate plate.
  • the first gas-liquid separation space is a filtrate plate, the filtrate plate is arranged on the inclined part, the filtrate plate is provided with filtrate holes, and the filtrate plate, part of the inclined part and the corresponding shell Together they form a liquid accumulation space located below the filtrate plate, and the filtrate plate, part of the inclined portion, the adjacent throttle plate and the corresponding housing together form a space located above the filtrate plate.
  • the flash structure also includes a plurality of baffles, all of which are staggeredly arranged in the first gas-liquid separation space.
  • the liquid separation structure includes a flow plate, and all of the throttle plates include a second throttle plate located at the bottom.
  • the flow plate is arranged below the second throttle plate, and the flow plate , a second gas-liquid separation space is enclosed between the second throttle plate and the corresponding housing.
  • the overflow plate is provided with an overflow hole, and the overflow hole is offset from the orifice on the second throttle plate.
  • the shell and tube heat exchanger includes a side baffle, which is located below the second throttle plate, on one side of the flow plate, and on the third side of the side baffle. On one side, the flow plate, the second throttle plate and part of the side baffles together form the second gas-liquid separation space. On the second side of the side baffles, the The side baffles and the corresponding housing form an exhaust area.
  • An air outlet is provided on the side baffle, and the second gas-liquid separation space and the exhaust area are connected through the air outlet.
  • a filtering mechanism is provided at the air outlet.
  • the overflow plate is provided with an overflow hole, and the air outlet is located above the overflow hole.
  • An exhaust port is provided on the housing, and an air baffle is provided between the air outlet and the exhaust port.
  • the shell-and-tube heat exchanger also includes a plurality of heat exchange tubes, all of the heat exchange tubes are arranged below the liquid separation structure, and all of the heat exchange tubes are located on the third side of the side baffle. one side.
  • the liquid separation structure also includes at least two liquid separation plates, all of the liquid separation plates are arranged side by side below the flow plate, and the adjacent liquid separation plates are between the uppermost liquid separation plate and the flow plate. A liquid separation space is formed between the two liquid separation plates.
  • the liquid separation plate is provided with liquid separation holes, and the liquid separation holes on two adjacent liquid separation plates are arranged staggeredly.
  • the flashing structure includes at least two throttling plates, and the liquid separation structure also includes at least two liquid separation plates.
  • the throttling plate in the uppermost layer and the liquid separation plate in the lowermost layer are on the same side.
  • Side sealing plates are connected between the edges, and the side sealing plates are arranged in conformity with the corresponding parts of the housing.
  • a second aspect of the present disclosure provides an air conditioning unit, including the above-mentioned shell and tube heat exchanger.
  • the shell-and-tube heat exchanger and air-conditioning unit provided by the present disclosure have a flash structure built into the shell-and-tube heat exchanger, which improves product integration, reduces the use of connecting pipelines, and reduces safety risks of pipeline vibration and refrigerant leakage.
  • the refrigerant after being throttled by the flash structure is undergoing gas-liquid separation, so that the liquid-separating structure can separate the liquid refrigerant after gas-liquid separation, which can improve the uniformity of liquid separation and reduce the impact heat transfer of the refrigerant. Avoid the problem of refrigerant splashing outside the tube, enhance the film distribution effect, and improve the heat transfer coefficient.
  • Figure 1 is a schematic structural diagram of a flash structure and a liquid separation structure according to an embodiment of the present disclosure
  • Figure 2 is another structural schematic diagram of an embodiment provided by the present disclosure.
  • Figure 3 is a cross-sectional view of a shell and tube heat exchanger according to an embodiment of the present disclosure
  • Figure 4 is another cross-sectional view of a shell and tube heat exchanger according to an embodiment of the present disclosure
  • Figure 5 is another cross-sectional view of a shell and tube heat exchanger according to an embodiment of the present disclosure
  • FIG. 6 is a schematic structural diagram of a throttle plate according to an embodiment of the present disclosure.
  • FIG. 7 is a schematic structural diagram of a second throttle plate according to an embodiment of the present disclosure.
  • Figure 8 is a schematic structural diagram of a filtrate plate according to an embodiment of the present disclosure.
  • Figure 9 is a schematic structural diagram of a flow plate according to an embodiment of the present disclosure.
  • Figure 10 is a schematic structural diagram of the side baffle and the flow plate according to the embodiment of the present disclosure.
  • Figure 11 is a schematic structural diagram of the side sealing plate, throttle plate and liquid separation plate according to the embodiment of the present disclosure
  • the shell and tube heat exchanger shown in Figures 1 to 11 includes a shell 1 and a flash structure 2 and a liquid separation structure 3 arranged in the shell 1.
  • the shell 1 is provided with refrigerant.
  • Inlet 101 the liquid separation structure 3 is disposed on the side of the flash structure 2 away from the refrigerant inlet 101, and the refrigerant entering the refrigerant inlet 101 flows through the flash structure 2 and the refrigerant inlet 101 in sequence.
  • the refrigerant entering through the refrigerant inlet 101 sequentially passes through the throttling of the flashing structure 2 and the liquid separation of the liquid separation structure 3, and then comes into contact with the heat exchange tube provided in the shell 1 to complete the flashing of the refrigerant.
  • the flash structure 2 is built into the shell-and-tube heat exchanger to improve product integration, reduce the use of connecting pipelines, and reduce the safety risks of pipeline vibration and refrigerant leakage.
  • the refrigerant after the flash structure 2 is throttled is in Gas-liquid separation can improve the uniformity of liquid separation, while reducing the problem of refrigerant splashing caused by impact on the outside of the heat exchange tube, enhancing the film distribution effect and improving the heat transfer coefficient.
  • the flash structure 2 includes at least two throttling plates 21. All the throttling plates 21 are arranged side by side in the housing 1 in a direction away from the refrigerant inlet 101, and the uppermost throttling plate 21 is A first gas-liquid separation space 22 is formed between the plate 21 and the corresponding housing 1 and between two adjacent throttle plates 21 and the corresponding housing 1.
  • the refrigerant inlet 101 The incoming refrigerant flows through all the first gas-liquid separation spaces 22 in sequence.
  • the refrigerant is throttled multiple times inside the shell 1, and the refrigerant in the first gas-liquid separation space 22 can effectively increase the throttling of the refrigerant by the shell and tube heat exchanger. Sparkling effect.
  • One end of the throttle plate 21 is provided with a throttle hole 211 , and the throttle holes 211 on two adjacent throttle plates 21 are arranged in a staggered manner.
  • the throttle hole 211 is provided at the first end of one throttle plate 21
  • the throttle hole 211 is provided at the second end of the other throttle plate 21 .
  • the orifice 211 That is to say
  • the flow path of the refrigerant between the throttle plates 21 is S-shaped, and the throttling flow path of the refrigerant is increased as much as possible in a certain space, thereby increasing the throttling effect of the refrigerant.
  • All the throttle plates 21 include at least a second throttle plate 212 located at the lowest level.
  • the second throttle plate 212 is formed with an inclined portion 213 at an angle with the horizontal plane.
  • the throttle hole 211 is provided on on the inclined portion 213.
  • the inclined portion 213 is used to further achieve the effect of gas-liquid separation.
  • the liquid refrigerant will flow along the inclined portion 213 under the action of gravity, while the gaseous refrigerant will remain above the liquid refrigerant, thereby achieving gas-liquid separation.
  • arranging the orifice 211 at the inclined portion 213 can make the liquid phase refrigerant flow downward through the orifice 211 as much as possible, further increasing the gas-liquid separation effect.
  • the second throttle plate 212 includes a planar portion 214 and an inclined portion 213 arranged side by side. There is a gap between the planar portion 214 and the adjacent throttle plate 21. There is a spacing for refrigerant to circulate, and the spacing between the inclined portion 213 and the adjacent throttle plate 21 gradually increases in the direction away from the flat portion 214 .
  • the housing 1 is provided with an air supply port 102, and the air supply port 102 is connected to the gap.
  • the gaseous refrigerant that has been separated from gas and liquid by the throttle plate 21 at least once still contains liquid refrigerant, the amount of liquid refrigerant is relatively small and can already meet the requirements for air replenishment of the compressor. Therefore, The air supply port 102 can be disposed at this interval and the gaseous refrigerant within this interval can be used to supply air to the compressor.
  • the flash structure 2 also includes a filtrate plate 23, which is disposed on the inclined portion 213.
  • the filtrate plate 23 is provided with filtrate holes 231, and the filtrate plate 23 and part of the inclined portion 213 and the corresponding housing 1 together form a liquid accumulation space 24, and the filtrate plate 23, part of the inclined portion 213, the adjacent throttle plate 21 and the corresponding housing 1 together form a The first gas-liquid separation space 22.
  • the filtrate plate 23 is used to further separate the refrigerant above the second throttle plate 212. After the larger droplets contact the filtrate plate 23, they pass through the filtrate holes 231 and gather in the liquid accumulation space 24 under the action of air blowing. And a liquid phase refrigerant with a certain liquid level is formed in the liquid accumulation space 24.
  • the filtrate plate 23 can reduce the disturbance of the gas phase refrigerant on the liquid surface, thereby forming a liquid phase at the orifice 211 of the second throttle plate 212. seal to ensure the stable operation of the orifice 211.
  • the flash structure 2 also includes a plurality of baffles 25 , all of which are staggeredly arranged in the first gas-liquid separation space 22 .
  • Multiple baffles 25 are used to increase the flow distance of the refrigerant in the first gas-liquid separation space 22 as much as possible.
  • small refrigerant droplets will Condensation into large droplets, thereby achieving gas-liquid separation.
  • All the baffles 25 are arranged staggered up and down. Make full use of the refrigerant's own gravity for liquid separation to increase the liquid separation effect.
  • the liquid separation structure 3 includes a flow plate 31, and all the throttle plates 21 include a second throttle plate 212 located at the bottom, and the flow plate 31 is arranged below the second throttle plate 212, And the second gas-liquid separation space 26 is enclosed between the flow plate 31 , the second throttle plate 212 and the corresponding housing 1 .
  • the gas-liquid two-phase refrigerant enters the second gas-liquid separation space 26.
  • the small droplets flow downward, they hit the flow plate 31 and condense into large droplets, thereby achieving gas-liquid collision separation.
  • the liquid droplets naturally settle to the bottom of the second gas-liquid separation space 26 by gravity, thereby realizing gravity separation of gas and liquid.
  • the overflow plate 31 is provided with an overflow hole 311, and the overflow hole 311 is offset from the orifice 211 on the second throttle plate 212 to increase the flow distance of the refrigerant as much as possible.
  • the second end of the second throttle plate 212 is provided with a throttle hole 211 , and the flow hole 311 is located at a position opposite to the first end of the second throttle plate 212 .
  • the number of through-flow holes 311 is multiple.
  • the shell and tube heat exchanger includes a side baffle 4, which is located below the second throttle plate 212, on one side of the flow plate 31, and on the side.
  • a side baffle 4 On the first side of the baffle 4, the flow plate 31, the second throttle plate 212 and part of the side baffles 4 together form the second gas-liquid separation space 26.
  • the side baffle 4 and the corresponding housing 1 On the side On the second side of the baffle 4 , the side baffle 4 and the corresponding housing 1 form an exhaust area 103 .
  • the side baffles 4 can be used to resist and collect liquid droplets splashed during the falling film evaporation process, and at the same time, it is convenient to directly send the gaseous refrigerant in the second gas-liquid separation space 26 to the exhaust area 103 to prevent the gaseous refrigerant from entering the separation chamber.
  • the liquid structure 3 and the heat exchange tube area improve the liquid separation effect of the liquid separation structure 3 and the heat exchange effect of the heat exchange tube.
  • the side baffle 4 is provided with an air outlet 41 , and the second gas-liquid separation space 26 and the exhaust area 103 are connected through the air outlet 41 .
  • a filtering mechanism 5 is provided at the air outlet 41 .
  • the filtering mechanism 5 is used to filter the airflow entering the exhaust area 103 through the air outlet 41 so that the liquid droplets carried in the airflow come into contact with the filtering mechanism 5 and form large droplets under the adsorption effect of the filtering mechanism 5 and then drip to the third In the second gas-liquid separation space 26, the purpose of gas-liquid filter separation is achieved, and ultimately the reliability of the gaseous refrigerant in the exhaust area 103 is ensured.
  • the flow plate 31 is provided with a flow hole 311 , and the air outlet 41 is located above the flow hole 311 . It is convenient for the large droplets formed by the filtering mechanism 5 to directly enter the liquid separation structure 3 for liquid separation after dropping into the second gas-liquid separation space 26, so as to avoid the large droplets being taken away by the air flow again and affecting the filtration effect of the filtering mechanism 5. .
  • the filtering mechanism 5 includes a gas-liquid filter.
  • the housing 1 is provided with an exhaust port 104 , and an air baffle 42 is provided between the air outlet 41 and the exhaust port 104 .
  • the gas stroke from the air outlet 41 to the exhaust port 104 is increased to form a "U"-shaped air passage, thereby reducing the risk of suction liquid in the compressor.
  • the shell and tube heat exchanger also includes a plurality of heat exchange tubes 6. All the heat exchange tubes 6 are arranged below the liquid separation structure 3, and all the heat exchange tubes 6 are located on the side.
  • the first side of the baffle 4. Make full use of the side baffles 4 to form a "U" shaped air channel (second gas-liquid separation space 26 - liquid separation structure 3 - heat exchange structure - exhaust area 103), increasing the gaseous state formed after the liquid refrigerant absorbs heat The refrigerant stroke reduces the risk of compressor suction liquid.
  • the liquid separation structure 3 also includes at least two liquid separation plates 32. All the liquid separation plates 32 are arranged side by side below the flow plate 31, and the uppermost liquid separation plate 32 and the flow plate 31 are arranged in parallel. A liquid separation space 33 is formed between two adjacent liquid separation plates 32 . By arranging multiple liquid separation plates 32, the liquid separation effect of the liquid separation structure 3 is further increased.
  • the liquid refrigerant passes through multiple liquid separation spaces 33 in sequence, thereby achieving uniform liquid separation.
  • the liquid refrigerant forms a stable liquid seal above the liquid separation hole.
  • the refrigerant state is the same at different locations and there is no airflow blowing around the liquid level. Therefore, the liquid refrigerant is separated through the liquid separation hole only under the action of gravity. At the same time, it is also avoided that the gas-liquid two-phase refrigerant is mixed and separated, and the flow rate is too high and is sprayed onto the outer wall of the heat exchange tube 6, affecting the film distribution effect.
  • the liquid separation plates 32 are provided with liquid separation holes 321, and the liquid separation holes 321 on two adjacent liquid separation plates 32 are staggered to increase the liquid separation effect.
  • the axis of the liquid separation hole 321 on the upper layer of liquid separation plate 32 and the axis of the liquid separation hole 321 on the lower layer of liquid separation plate 32 are not collinear, and can be in the horizontal direction. There is spacing in the x-direction and/or y-direction.
  • the flash structure 2 includes at least two throttle plates 21, and the liquid separation structure 3 also includes at least two liquid separation plates 32.
  • the throttle plate 21 in the uppermost layer and the liquid separation plate in the lowermost layer are A side sealing plate 7 is connected between the edges of the plate 32 on the same side, and the side sealing plate 7 is arranged in conformity with the corresponding part of the housing 1 .
  • the side sealing plate 7 is used to make the flash structure 2 and the liquid separation structure 3 form a whole.
  • the side sealing plate 7 can further increase the sealing effect of the flash structure 2 and the liquid separation structure 3, and avoid the flash structure 2 and the liquid separation structure. 3 all need to be directly sealed with the inner surface of the housing 1, which increases the difficulty of processing.
  • the shell and tube heat exchanger also includes side sealing plates.
  • the side sealing plates are arranged parallel to the baffles 25, and the side sealing plates are opposite to the first ends of all throttle plates 21 and all liquid separation plates 32.
  • the first end is sealed to increase the sealing effect of the flash structure 2 and the liquid separation structure 3, and avoid the need for the flash structure 2 and the liquid separation structure 3 to be directly sealed with the inner surface of the housing 1, thereby increasing processing difficulty.
  • the two throttle plates 21 are respectively a primary throttle plate and a secondary throttle plate (second throttle plate 212), and the two liquid separation plates 32 are respectively a primary liquid separation plate. and secondary separator plates.
  • the refrigerant inlet 101 is provided with a liquid inlet pipe
  • the air supply port 102 is provided with an air supply pipe
  • the exhaust port 104 is provided with an exhaust pipe.
  • the high-temperature and high-pressure liquid refrigerant discharged from the condenser enters the evaporator through the liquid inlet pipe on the upper part of the shell 1.
  • the refrigerant flows downward through the first-level throttle hole on the first-level throttle plate to achieve throttling and decompression and converts it into gas and liquid. Mutually.
  • the primary orifice is located at one axial end of the heat exchanger.
  • the gas-liquid two-phase refrigerant enters the first gas-liquid separation space 22.
  • the first gas-liquid separation space 22 consists of a primary throttling plate at the top, a secondary throttling plate at the bottom, axial side seals, circumferential It is composed of the side sealing plate 7 and the inner wall surface of the housing 1.
  • the first gas-liquid separation space 22 is provided with baffles 25 staggered up and down along the axial direction of the heat exchanger.
  • the gas-liquid two-phase refrigerant passes through the upper baffle and the lower baffle, and the gas-liquid separation is achieved through collision.
  • the secondary throttling plate is bent into an inclined downward structure at one end in the circumferential direction, and a secondary throttling hole is provided at the lower axial end.
  • a horizontally placed filtrate plate 23 is set at the middle height of the inclined surface.
  • the filtrate plate 23 Process the filtrate hole 231. Therefore, the bottom of the filtrate plate 23, the secondary throttling plate, the side sealing plate 7, and the side sealing plates form a liquid accumulation space 24.
  • the liquid accumulation space 24 is located at the bottom of the first gas-liquid separation space 22. Therefore, the liquid refrigerant moves under the action of gravity and They are gathered here under the influence of airflow.
  • the gas-liquid two-phase refrigerant flows along the axial direction of the housing 1.
  • the two-phase refrigerant collides with them and the flow direction changes, and the small liquid
  • the drops will condense into large droplets. On the one hand, they will drip downward along the baffle 25 and the side sealing plate 7. On the other hand, when the large droplets flow axially, they will gradually settle at the bottom of the space under the action of gravity.
  • the large droplets will Contact the top of the filtrate plate 23 and gather into the liquid accumulation space 24 through the filtrate holes 231 under the action of air blowing.
  • the liquid refrigerant in the liquid space 24 forms a certain liquid level, and the filtrate plate 23 can reduce the gas phase refrigerant from disturbing the liquid level, thereby forming a liquid seal at the secondary orifice, allowing the orifice 211 to operate stably.
  • the primary and secondary orifices are placed at both axial ends of the heat exchanger, making full use of the axial length of the heat exchanger to increase the refrigerant flow stroke and enhance the gas-liquid separation effect.
  • an air supply pipe is provided on the casing 1 to guide the gas phase refrigerant separated after passing through the first gas-liquid separation space 22 into the compressor for air supply.
  • the two-phase refrigerant after secondary throttling enters the second gas-liquid separation space 26.
  • the second gas-liquid separation space 26 consists of a secondary throttling plate at the top, a flow plate 31 at the bottom, a circumferential air outlet plate, an axial It consists of side sealing panels. An air outlet is processed at an end of the side sealing plate away from the secondary orifice and at a higher position.
  • a gas-liquid filter (filter mechanism 5) is provided around the air outlet in the second gas-liquid separation space 26.
  • An overflow hole 311 is formed on the end of 31 away from the secondary throttle hole. The two-phase refrigerant enters the second gas-liquid separation space 26.
  • the small droplets When the small droplets flow downward, they hit the flow plate 31 and condense into large droplets, thereby achieving gas-liquid collision separation. At the same time, the liquid droplets naturally settle to the bottom of the second gas-liquid separation space 26 using gravity in the large space, thereby realizing gravity separation of gas and liquid.
  • the airflow carries a small number of small droplets to the air outlet located at a higher position, they come into contact with the gas-liquid filter.
  • the small droplets form large droplets under the adsorption of the gas-liquid filter. It drips to the bottom of the second gas-liquid separation space 26 to achieve gas-liquid filter separation.
  • the liquid droplets pass through the overflow hole 311 under the blowing effect of the axial flow airflow, and the refrigerant gas enters the heat exchange space of the heat exchanger through the air outlet hole.
  • the liquid refrigerant enters the first-level liquid separation space 33 through the overflow hole 311, and the bottom is a first-level liquid separation plate.
  • the primary liquid separation plate is processed with evenly distributed liquid separation holes 321 along the axial and circumferential directions of the heat exchanger.
  • the liquid refrigerant enters the secondary liquid separation space through the liquid separation holes 321 of the primary liquid separation plate.
  • the bottom is the secondary liquid separation space.
  • the liquid separation plate and the secondary liquid separation plate are also processed with liquid separation holes 321 evenly distributed along the axial and circumferential directions of the heat exchanger.
  • the liquid refrigerant forms a stable liquid seal above the liquid separation hole 321.
  • the refrigerant state is the same in different positions and there is no airflow blowing around the liquid level.
  • liquid separation holes 321 on the two-layer liquid separation plates 32 are staggered along the axial and circumferential directions to enhance the liquid separation effect.
  • An air conditioning unit includes the above-mentioned shell and tube heat exchanger.

Abstract

The present disclosure provides a shell-and-tube heat exchanger and an air conditioning unit. The shell-and-tube heat exchanger comprises a shell and, disposed in the shell, a flash evaporation structure and a liquid separation structure; a refrigerant inlet is formed in the shell; the liquid separation structure is arranged on a side of the flash evaporation structure away from the refrigerant inlet, and refrigerant entering the refrigerant inlet sequentially flows through the flash evaporation structure and the liquid separation structure. In the shell-and-tube heat exchanger and the air conditioning unit provided in the present disclosure, arranging the flash evaporation structure in the shell-and-tube heat exchanger increases the level of product integration, reduces the use of a connecting pipeline, and thus reduces the safety hazards of pipeline vibration and refrigerant leakage. Moreover, refrigerant throttled by the flash evaporation structure then being subjected to gas-liquid separation can improve liquid separation uniformity, and simultaneously reduces the problem of refrigerant splashing as a result of the refrigerant impacting an outer wall surface of a heat exchange pipe, enhancing the film distribution effect, and improving the heat transfer coefficient.

Description

壳管式换热器及空调机组Shell and tube heat exchangers and air conditioning units
相关申请的交叉引用Cross-references to related applications
本公开是以CN申请号为202210892514.7,申请日为2022年7月27日的申请为基础,并主张其优先权,该CN申请的公开内容在此作为整体引入本公开中。This disclosure is based on the application with CN application number 202210892514.7 and the filing date is July 27, 2022, and claims its priority. The disclosure content of the CN application is hereby incorporated into this disclosure as a whole.
技术领域Technical field
本公开涉及空气处理设备技术领域,特别是一种壳管式换热器及空调机组。The present disclosure relates to the technical field of air treatment equipment, in particular to a shell and tube heat exchanger and an air conditioning unit.
背景技术Background technique
制冷系统除压缩机、冷凝器、节流装置、蒸发器四大主要部件外,还需要油分离器、闪发器、气液分离器等辅助部件来提高机组性能,同时搭配管路、电控设备以保证机组可靠运行。在离心式冷水机组当中,常使用两级压缩两级节流中间不完全冷却制冷循环,即从冷凝器出来的高温高压制冷剂经过一级节流孔板进入闪发器实现气液分离,气体补气到高、低压级压缩机之间,液体经过二级节流孔板进入蒸发器。In addition to the four main components of the compressor, condenser, throttling device, and evaporator, the refrigeration system also requires auxiliary components such as oil separators, flashers, and gas-liquid separators to improve unit performance. At the same time, it is equipped with pipelines and electronic controls. equipment to ensure reliable operation of the unit. In centrifugal chillers, two-stage compression and two-stage throttling are often used in the refrigeration cycle with incomplete cooling in the middle. That is, the high-temperature and high-pressure refrigerant coming out of the condenser enters the flasher through the first-stage throttling orifice plate to achieve gas-liquid separation. Between the air supply to the high- and low-pressure stage compressors, the liquid enters the evaporator through the secondary throttling orifice plate.
特别是,离心机采用两级压缩两级节流中间不完全冷却制冷循环相比单级压缩制冷循环,提高了系统的能力、能效且降低了压缩机的排气温度,但同时也增加了节流孔板、闪发器以及连接管路件。一方面新增零部件增加了机组的制造成本、闪发器为压力容器增加了安全隐患,另一方面也增加了连接管路振动、冷媒泄漏的风险。In particular, the centrifuge uses a two-stage compression and two-stage throttling refrigeration cycle with incomplete cooling in the middle. Compared with the single-stage compression refrigeration cycle, the system's capacity and energy efficiency are improved and the exhaust temperature of the compressor is reduced. However, it also increases the savings. Orifice plate, flasher and connecting pipe fittings. On the one hand, the new parts increase the manufacturing cost of the unit, and the flashlight adds safety hazards to the pressure vessel. On the other hand, it also increases the risk of vibration and refrigerant leakage in the connecting pipelines.
发明内容Contents of the invention
为了解决现有技术中制冷系统结构复杂而存在连接管路振动、冷媒泄露等技术问题,而提供一种将闪发结构与换热结构进行结合以减少结构复杂度的壳管式换热器及空调机组。In order to solve the technical problems such as vibration of connecting pipes and leakage of refrigerant due to the complex structure of refrigeration systems in the prior art, a shell and tube heat exchanger that combines a flash structure with a heat exchange structure to reduce structural complexity is provided. Air conditioning units.
本公开第一方面提供一种壳管式换热器,包括壳体和设置于所述壳体内的闪发结构和分液结构,所述壳体上设置有制冷剂入口,所述分液结构设置于所述闪发结构远离所述制冷剂入口的一侧,且从所述制冷剂入口进入的制冷剂依次流经所述闪发结构和所述分液结构。A first aspect of the present disclosure provides a shell-and-tube heat exchanger, including a shell and a flash structure and a liquid separation structure disposed in the shell. The shell is provided with a refrigerant inlet, and the liquid separation structure It is arranged on the side of the flash structure away from the refrigerant inlet, and the refrigerant entering from the refrigerant inlet flows through the flash structure and the liquid separation structure in sequence.
所述闪发结构包括至少两个节流板,所有所述节流板沿远离所述制冷剂入口的方 向并列设置于所述壳体内,且最上层的所述节流板与对应的所述壳体之间以及相邻两个所述节流板与对应的所述壳体之间均围成第一气液分离空间,从所述制冷剂入口进入的制冷剂依次流经所有所述第一气液分离空间。The flash structure includes at least two throttle plates, all of which are along a direction away from the refrigerant inlet. are arranged side by side in the casing, and the uppermost throttle plate and the corresponding casing and the two adjacent throttle plates and the corresponding casing all enclose a third A gas-liquid separation space, the refrigerant entering from the refrigerant inlet flows through all the first gas-liquid separation spaces in sequence.
所述节流板的一端设置有节流孔,相邻两个所述节流板的所述节流孔交错设置。One end of the throttle plate is provided with a throttle hole, and the throttle holes of two adjacent throttle plates are arranged in a staggered manner.
所有所述节流板中至少包括位于最下层的第二节流板,所述第二节流板上形成有与水平面具有夹角的倾斜部,所述节流孔设置于所述倾斜部上。All the throttle plates include at least a second throttle plate located at the lowest level. The second throttle plate is formed with an inclined portion having an angle with the horizontal plane, and the orifice is provided on the inclined portion. .
沿所述第二节流板的宽度方向,所述第二节流板包括并排设置的平面部和倾斜部,所述平面部和所述倾斜部与相邻的所述节流板之间均具有供制冷剂流通的间隙,且沿远离所述平面部的方向,所述倾斜部与相邻的所述节流板之间的间隙的大小逐渐增加。Along the width direction of the second throttle plate, the second throttle plate includes a planar portion and an inclined portion arranged side by side, and there is a gap between the planar portion and the inclined portion and the adjacent throttle plate. There is a gap for the circulation of refrigerant, and the size of the gap between the inclined part and the adjacent throttle plate gradually increases in a direction away from the flat part.
所述壳体上设置有补气口,所述补气口与所述间隙连通。The housing is provided with an air supply port, and the air supply port is connected with the gap.
所述闪发结构还包括滤液板,所述滤液板设置于所述倾斜部上,所述滤液板上设置有滤液孔,且所述滤液板、部分所述倾斜部和对应的所述壳体共同围成位于所述滤液板下方的积液空间,所述滤液板、部分所述倾斜部、相邻的所述节流板和对应的所述壳体共同围成位于所述滤液板上方的第一气液分离空间。The flash structure also includes a filtrate plate, the filtrate plate is arranged on the inclined part, the filtrate plate is provided with filtrate holes, and the filtrate plate, part of the inclined part and the corresponding shell Together they form a liquid accumulation space located below the filtrate plate, and the filtrate plate, part of the inclined portion, the adjacent throttle plate and the corresponding housing together form a space located above the filtrate plate. The first gas-liquid separation space.
所述闪发结构还包括多个折流板,所有所述折流板交错设置于所述第一气液分离空间内。The flash structure also includes a plurality of baffles, all of which are staggeredly arranged in the first gas-liquid separation space.
所述分液结构包括过流板,所有所述节流板包括位于最下层的第二节流板,所述过流板设置于所述第二节流板的下方,且所述过流板、所述第二节流板和对应的所述壳体之间围成第二气液分离空间。The liquid separation structure includes a flow plate, and all of the throttle plates include a second throttle plate located at the bottom. The flow plate is arranged below the second throttle plate, and the flow plate , a second gas-liquid separation space is enclosed between the second throttle plate and the corresponding housing.
所述过流板上设置有过流孔,所述过流孔与所述第二节流板上的节流孔错位设置。The overflow plate is provided with an overflow hole, and the overflow hole is offset from the orifice on the second throttle plate.
所述壳管式换热器包括侧边挡板,所述侧边挡板位于所述第二节流板的下方、所述过流板的一侧,且在所述侧边挡板的第一侧,所述过流板、所述第二节流板和部分所述侧边挡板共同围成所述第二气液分离空间,在所述侧边挡板的第二侧,所述侧边挡板与对应的所述壳体构成排气区域。The shell and tube heat exchanger includes a side baffle, which is located below the second throttle plate, on one side of the flow plate, and on the third side of the side baffle. On one side, the flow plate, the second throttle plate and part of the side baffles together form the second gas-liquid separation space. On the second side of the side baffles, the The side baffles and the corresponding housing form an exhaust area.
所述侧边挡板上设置有出气口,所述第二气液分离空间与所述排气区域通过所述出气口连通。An air outlet is provided on the side baffle, and the second gas-liquid separation space and the exhaust area are connected through the air outlet.
所述出气口处设置有过滤机构。A filtering mechanism is provided at the air outlet.
所述过流板上设置有过流孔,所述出气口位于所述过流孔的上方。 The overflow plate is provided with an overflow hole, and the air outlet is located above the overflow hole.
所述壳体上设置有排气口,所述出气口和所述排气口之间设置有挡气板。An exhaust port is provided on the housing, and an air baffle is provided between the air outlet and the exhaust port.
所述壳管式换热器还包括多根换热管,所有所述换热管均设置于所述分液结构的下方,且所有所述换热管均位于所述侧边挡板的第一侧。The shell-and-tube heat exchanger also includes a plurality of heat exchange tubes, all of the heat exchange tubes are arranged below the liquid separation structure, and all of the heat exchange tubes are located on the third side of the side baffle. one side.
所述分液结构还包括至少两个分液板,所有所述分液板并列设置于所述过流板的下方,且最上层的分液板与所述过流板之间、相邻的两个所述分液板之间均形成分液空间。The liquid separation structure also includes at least two liquid separation plates, all of the liquid separation plates are arranged side by side below the flow plate, and the adjacent liquid separation plates are between the uppermost liquid separation plate and the flow plate. A liquid separation space is formed between the two liquid separation plates.
所述分液板上设置有分液孔,相邻两个所述分液板上的分液孔交错设置。The liquid separation plate is provided with liquid separation holes, and the liquid separation holes on two adjacent liquid separation plates are arranged staggeredly.
所述闪发结构包括至少两个节流板,所述分液结构还包括至少两个分液板,处于最上层的所述节流板与处于最下层的所述分液板处于同一侧的边沿之间连接有侧封板,所述侧封板与所述壳体的对应部分仿形设置。The flashing structure includes at least two throttling plates, and the liquid separation structure also includes at least two liquid separation plates. The throttling plate in the uppermost layer and the liquid separation plate in the lowermost layer are on the same side. Side sealing plates are connected between the edges, and the side sealing plates are arranged in conformity with the corresponding parts of the housing.
本公开第二方面提供一种空调机组,包括上述的壳管式换热器。A second aspect of the present disclosure provides an air conditioning unit, including the above-mentioned shell and tube heat exchanger.
本公开提供的壳管式换热器及空调组,将闪发结构内置于壳管式换热器内,提高产品集成度,减少连接管路的使用而降低管路振动、冷媒泄漏的安全隐患,同时闪发结构节流后的制冷剂在进行气液分离,使得分液结构能够对经过气液分离后的液态制冷剂进行分液,能够提高分液均匀性,同时降低制冷剂冲击换热管外避免而造成制冷剂飞溅的问题,增强布膜效果,提高传热系数。The shell-and-tube heat exchanger and air-conditioning unit provided by the present disclosure have a flash structure built into the shell-and-tube heat exchanger, which improves product integration, reduces the use of connecting pipelines, and reduces safety risks of pipeline vibration and refrigerant leakage. , at the same time, the refrigerant after being throttled by the flash structure is undergoing gas-liquid separation, so that the liquid-separating structure can separate the liquid refrigerant after gas-liquid separation, which can improve the uniformity of liquid separation and reduce the impact heat transfer of the refrigerant. Avoid the problem of refrigerant splashing outside the tube, enhance the film distribution effect, and improve the heat transfer coefficient.
附图说明Description of drawings
图1为本公开所提供实施例的闪发结构和分液结构的结构示意图;Figure 1 is a schematic structural diagram of a flash structure and a liquid separation structure according to an embodiment of the present disclosure;
图2为本公开所提供实施例的另一结构示意图;Figure 2 is another structural schematic diagram of an embodiment provided by the present disclosure;
图3为本公开所提供实施例的壳管式换热器的剖视图;Figure 3 is a cross-sectional view of a shell and tube heat exchanger according to an embodiment of the present disclosure;
图4为本公开所提供实施例的壳管式换热器的另一剖视图;Figure 4 is another cross-sectional view of a shell and tube heat exchanger according to an embodiment of the present disclosure;
图5为本公开所提供实施例的壳管式换热器的另一剖视图;Figure 5 is another cross-sectional view of a shell and tube heat exchanger according to an embodiment of the present disclosure;
图6为本公开所提供实施例的节流板的结构示意图;Figure 6 is a schematic structural diagram of a throttle plate according to an embodiment of the present disclosure;
图7为本公开所提供实施例的第二节流板的结构示意图;Figure 7 is a schematic structural diagram of a second throttle plate according to an embodiment of the present disclosure;
图8为本公开所提供实施例的滤液板的结构示意图;Figure 8 is a schematic structural diagram of a filtrate plate according to an embodiment of the present disclosure;
图9为本公开所提供实施例的过流板的结构示意图;Figure 9 is a schematic structural diagram of a flow plate according to an embodiment of the present disclosure;
图10为本公开所提供实施例的侧边挡板及过流板的结构示意图;Figure 10 is a schematic structural diagram of the side baffle and the flow plate according to the embodiment of the present disclosure;
图11为本公开所提供实施例的侧封板及节流板和分液板的结构示意图; Figure 11 is a schematic structural diagram of the side sealing plate, throttle plate and liquid separation plate according to the embodiment of the present disclosure;
图中:In the picture:
1、壳体;2、闪发结构;3、分液结构;101、制冷剂入口;21、节流板;22、第一气液分离空间;211、节流孔;212、第二节流板;213、倾斜部;214、平面部;102、补气口;23、滤液板;231、滤液孔;24、积液空间;25、折流板;31、过流板;26、第二气液分离空间;311、过流孔;4、侧边挡板;103、排气区域;41、出气口;42、挡气板;5、过滤机构;104、排气口;6、换热管;32、分液板;33、分液空间;321、分液孔;7、侧封板。1. Shell; 2. Flash structure; 3. Liquid separation structure; 101. Refrigerant inlet; 21. Throttle plate; 22. First gas-liquid separation space; 211. Throttle hole; 212. Second throttling plate; 213, inclined part; 214, flat part; 102, air supply port; 23, filtrate plate; 231, filtrate hole; 24, liquid accumulation space; 25, baffle; 31, flow plate; 26, second air Liquid separation space; 311, overflow hole; 4, side baffle; 103, exhaust area; 41, air outlet; 42, air baffle; 5, filter mechanism; 104, exhaust port; 6, heat exchange tube ; 32. Liquid separation plate; 33. Liquid separation space; 321. Liquid separation hole; 7. Side sealing plate.
具体实施方式Detailed ways
为了使本公开的目的、技术方案及优点更加清楚明白,以下结合附图及实施例对本公开进行进一步详细说明。应当理解,此处所描述的具体实施例仅用于解释本公开,并不用于限定本公开。In order to make the purpose, technical solutions and advantages of the present disclosure more clear, the present disclosure will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present disclosure and are not intended to limit the present disclosure.
如图1至图11所示的壳管式换热器,包括壳体1和设置于所述壳体1内的闪发结构2和分液结构3,所述壳体1上设置有制冷剂入口101,所述分液结构3设置于所述闪发结构2远离所述制冷剂入口101的一侧,且所述制冷剂入口101进入的制冷剂依次流经所述闪发结构2和所述分液结构3。由制冷剂入口101进入的制冷剂依次经过闪发结构2的节流和分液结构3的分液后,与设置在壳体1内的换热管进行接触,完成对制冷剂的闪发、分液和换热。将闪发结构2内置于壳管式换热器内,提高产品集成度,减少连接管路的使用而降低管路振动、冷媒泄漏的安全隐患,同时闪发结构2节流后的制冷剂在进行气液分离,能够提高分液均匀性,同时降低制冷剂冲击换热管外避免而造成制冷剂飞溅的问题,增强布膜效果,提高传热系数。The shell and tube heat exchanger shown in Figures 1 to 11 includes a shell 1 and a flash structure 2 and a liquid separation structure 3 arranged in the shell 1. The shell 1 is provided with refrigerant. Inlet 101, the liquid separation structure 3 is disposed on the side of the flash structure 2 away from the refrigerant inlet 101, and the refrigerant entering the refrigerant inlet 101 flows through the flash structure 2 and the refrigerant inlet 101 in sequence. Describe the liquid separation structure 3. The refrigerant entering through the refrigerant inlet 101 sequentially passes through the throttling of the flashing structure 2 and the liquid separation of the liquid separation structure 3, and then comes into contact with the heat exchange tube provided in the shell 1 to complete the flashing of the refrigerant. Liquid separation and heat exchange. The flash structure 2 is built into the shell-and-tube heat exchanger to improve product integration, reduce the use of connecting pipelines, and reduce the safety risks of pipeline vibration and refrigerant leakage. At the same time, the refrigerant after the flash structure 2 is throttled is in Gas-liquid separation can improve the uniformity of liquid separation, while reducing the problem of refrigerant splashing caused by impact on the outside of the heat exchange tube, enhancing the film distribution effect and improving the heat transfer coefficient.
所述闪发结构2包括至少两个节流板21,所有所述节流板21沿远离所述制冷剂入口101的方向并列设置于所述壳体1内,且最上层的所述节流板21与对应的所述壳体1之间和相邻两个所述节流板21与对应的所述壳体1之间均围成第一气液分离空间22,所述制冷剂入口101进入的制冷剂依次流经所有所述第一气液分离空间22。通过设置多个节流板21,在壳体1内部对制冷剂进行多次节流,制冷剂在第一气液分离空间22内能够有效的增加壳管式换热器对制冷剂的节流闪发效果。The flash structure 2 includes at least two throttling plates 21. All the throttling plates 21 are arranged side by side in the housing 1 in a direction away from the refrigerant inlet 101, and the uppermost throttling plate 21 is A first gas-liquid separation space 22 is formed between the plate 21 and the corresponding housing 1 and between two adjacent throttle plates 21 and the corresponding housing 1. The refrigerant inlet 101 The incoming refrigerant flows through all the first gas-liquid separation spaces 22 in sequence. By arranging multiple throttling plates 21, the refrigerant is throttled multiple times inside the shell 1, and the refrigerant in the first gas-liquid separation space 22 can effectively increase the throttling of the refrigerant by the shell and tube heat exchanger. Sparkling effect.
所述节流板21的一端设置有节流孔211,相邻两个所述节流板21上的所述节流孔211交错设置。例如在相邻两个所述节流板21中,一个所述节流板21的第一端处设置有所述节流孔211,另一所述节流板21的第二端处设置有所述节流孔211。也即 制冷剂在节流板21之间的流程路径呈S形,在一定的空间内尽可能的增加制冷剂的节流流动路径,从而增加制冷剂的节流效果。One end of the throttle plate 21 is provided with a throttle hole 211 , and the throttle holes 211 on two adjacent throttle plates 21 are arranged in a staggered manner. For example, among two adjacent throttle plates 21 , the throttle hole 211 is provided at the first end of one throttle plate 21 , and the throttle hole 211 is provided at the second end of the other throttle plate 21 . The orifice 211. That is to say The flow path of the refrigerant between the throttle plates 21 is S-shaped, and the throttling flow path of the refrigerant is increased as much as possible in a certain space, thereby increasing the throttling effect of the refrigerant.
所有所述节流板21中至少包括位于最下层的第二节流板212,所述第二节流板212上形成有与水平面具有夹角的倾斜部213,所述节流孔211设置于所述倾斜部213上。利用倾斜部213进一步实现气液分离的效果,液相制冷剂会在重力的作用下沿着倾斜部213进行流动,而气态制冷剂则会留存在液相制冷剂的上方,从而实现气液分离的效果,同时将节流孔211设置在倾斜部213处,能够尽可能的使液相制冷剂通过节流孔211向下流动,进一步增加气液分离的效果。All the throttle plates 21 include at least a second throttle plate 212 located at the lowest level. The second throttle plate 212 is formed with an inclined portion 213 at an angle with the horizontal plane. The throttle hole 211 is provided on on the inclined portion 213. The inclined portion 213 is used to further achieve the effect of gas-liquid separation. The liquid refrigerant will flow along the inclined portion 213 under the action of gravity, while the gaseous refrigerant will remain above the liquid refrigerant, thereby achieving gas-liquid separation. At the same time, arranging the orifice 211 at the inclined portion 213 can make the liquid phase refrigerant flow downward through the orifice 211 as much as possible, further increasing the gas-liquid separation effect.
沿所述第二节流板212的宽度方向,所述第二节流板212包括并列设置的平面部214和倾斜部213,所述平面部214与相邻的所述节流板21之间具有供制冷剂流通的间距,且沿远离所述平面部214的方向,所述倾斜部213与相邻的所述节流板21之间的间距逐渐增加。Along the width direction of the second throttle plate 212, the second throttle plate 212 includes a planar portion 214 and an inclined portion 213 arranged side by side. There is a gap between the planar portion 214 and the adjacent throttle plate 21. There is a spacing for refrigerant to circulate, and the spacing between the inclined portion 213 and the adjacent throttle plate 21 gradually increases in the direction away from the flat portion 214 .
所述壳体1上设置有补气口102,所述补气口102与所述间距连通。经过至少一次节流板21的气液分离的气态制冷剂,虽然其中仍然含有液相制冷剂,但是液相制冷剂的量相对较少,已经可以满足对压缩机进行补气的要求,因此,可以将补气口102设置在该间距处而利用该间距内气态制冷剂对压缩机进行补气。The housing 1 is provided with an air supply port 102, and the air supply port 102 is connected to the gap. Although the gaseous refrigerant that has been separated from gas and liquid by the throttle plate 21 at least once still contains liquid refrigerant, the amount of liquid refrigerant is relatively small and can already meet the requirements for air replenishment of the compressor. Therefore, The air supply port 102 can be disposed at this interval and the gaseous refrigerant within this interval can be used to supply air to the compressor.
所述闪发结构2还包括滤液板23,所述滤液板23设置于所述倾斜部213上,所述滤液板23上设置有滤液孔231,且所述滤液板23、部分所述倾斜部213和对应的所述壳体1共同围成积液空间24,所述滤液板23、部分所述倾斜部213、相邻的所述节流板21和对应的所述壳体1共同围成第一气液分离空间22。利用滤液板23,对第二节流板212上方的制冷剂进行进一步的分离,大一点的液滴接触滤液板23后,在气流吹动作用下通过滤液孔231汇聚于积液空间24内,并在积液空间24内形成具有一定液位高度的液相制冷剂,滤液板23能够减弱气相制冷剂对液面的吹扰,进而在第二节流板212的节流孔211处形成液封,保证该节流孔211的稳定工作。The flash structure 2 also includes a filtrate plate 23, which is disposed on the inclined portion 213. The filtrate plate 23 is provided with filtrate holes 231, and the filtrate plate 23 and part of the inclined portion 213 and the corresponding housing 1 together form a liquid accumulation space 24, and the filtrate plate 23, part of the inclined portion 213, the adjacent throttle plate 21 and the corresponding housing 1 together form a The first gas-liquid separation space 22. The filtrate plate 23 is used to further separate the refrigerant above the second throttle plate 212. After the larger droplets contact the filtrate plate 23, they pass through the filtrate holes 231 and gather in the liquid accumulation space 24 under the action of air blowing. And a liquid phase refrigerant with a certain liquid level is formed in the liquid accumulation space 24. The filtrate plate 23 can reduce the disturbance of the gas phase refrigerant on the liquid surface, thereby forming a liquid phase at the orifice 211 of the second throttle plate 212. seal to ensure the stable operation of the orifice 211.
所述闪发结构2还包括多个折流板25,所有所述折流板25交错设置与所述第一气液分离空间22内。利用多个折流板25,尽可能的增加制冷剂在第一气液分离空间22内的流动距离,同时制冷剂在撞击折流板25时,小的制冷剂液滴在撞击的过程中会凝聚成大液滴,从而实现气液分离。The flash structure 2 also includes a plurality of baffles 25 , all of which are staggeredly arranged in the first gas-liquid separation space 22 . Multiple baffles 25 are used to increase the flow distance of the refrigerant in the first gas-liquid separation space 22 as much as possible. At the same time, when the refrigerant hits the baffles 25, small refrigerant droplets will Condensation into large droplets, thereby achieving gas-liquid separation.
所有所述折流板25呈上下交错设置。充分利用制冷剂自身的重力进行分液,增加分液效果。优选为间隔设置的上折流板和下折流板。 All the baffles 25 are arranged staggered up and down. Make full use of the refrigerant's own gravity for liquid separation to increase the liquid separation effect. Preferably, there are upper baffles and lower baffles arranged at intervals.
所述分液结构3包括过流板31,所有所述节流板21包括位于最下层的第二节流板212,所述过流板31设置于所述第二节流板212的下方,且所述过流板31、所述第二节流板212和对应的所述壳体1之间围成第二气液分离空间26。气液两相制冷剂进入第二气液分离空间26,小液滴向下流动时撞击过流板31凝聚成大液滴,实现气液碰撞分离。同时液滴利用重力自然沉降到第二气液分离空间26的底部,实现气液重力分离。The liquid separation structure 3 includes a flow plate 31, and all the throttle plates 21 include a second throttle plate 212 located at the bottom, and the flow plate 31 is arranged below the second throttle plate 212, And the second gas-liquid separation space 26 is enclosed between the flow plate 31 , the second throttle plate 212 and the corresponding housing 1 . The gas-liquid two-phase refrigerant enters the second gas-liquid separation space 26. When the small droplets flow downward, they hit the flow plate 31 and condense into large droplets, thereby achieving gas-liquid collision separation. At the same time, the liquid droplets naturally settle to the bottom of the second gas-liquid separation space 26 by gravity, thereby realizing gravity separation of gas and liquid.
所述过流板31上设置有过流孔311,所述过流孔311与所述第二节流板212上的节流孔211错位设置,尽可能的增加制冷剂的流动距离。优选的,第二节流板212的第二端设置有节流孔211,而过流孔311位于与第二节流板212的第一端相对的位置。The overflow plate 31 is provided with an overflow hole 311, and the overflow hole 311 is offset from the orifice 211 on the second throttle plate 212 to increase the flow distance of the refrigerant as much as possible. Preferably, the second end of the second throttle plate 212 is provided with a throttle hole 211 , and the flow hole 311 is located at a position opposite to the first end of the second throttle plate 212 .
具体的,过流孔311的数量为多个。Specifically, the number of through-flow holes 311 is multiple.
所述壳管式换热器包括侧边挡板4,所述侧边挡板4位于所述第二节流板212的下方、所述过流板31的一侧,且在所述侧边挡板4的第一侧,所述过流板31、所述第二节流板212和部分所述侧边挡板4共同围成所述第二气液分离空间26,在所述侧边挡板4的第二侧,所述侧边挡板4与对应的所述壳体1构成排气区域103。利用侧边挡板4能够抵挡并收集降膜蒸发过程中飞溅的液滴,同时方便直接将第二气液分离空间26内的气态制冷剂送至排气区域103内,避免气态制冷剂进入分液结构3及换热管区域,提高分液结构3的分液效果及换热管的换热效果。The shell and tube heat exchanger includes a side baffle 4, which is located below the second throttle plate 212, on one side of the flow plate 31, and on the side. On the first side of the baffle 4, the flow plate 31, the second throttle plate 212 and part of the side baffles 4 together form the second gas-liquid separation space 26. On the side On the second side of the baffle 4 , the side baffle 4 and the corresponding housing 1 form an exhaust area 103 . The side baffles 4 can be used to resist and collect liquid droplets splashed during the falling film evaporation process, and at the same time, it is convenient to directly send the gaseous refrigerant in the second gas-liquid separation space 26 to the exhaust area 103 to prevent the gaseous refrigerant from entering the separation chamber. The liquid structure 3 and the heat exchange tube area improve the liquid separation effect of the liquid separation structure 3 and the heat exchange effect of the heat exchange tube.
所述侧边挡板4上设置有出气口41,所述第二气液分离空间26与所述排气区域103通过所述出气口41连通。The side baffle 4 is provided with an air outlet 41 , and the second gas-liquid separation space 26 and the exhaust area 103 are connected through the air outlet 41 .
所述出气口41处设置有过滤机构5。利用过滤机构5对通过出气口41进入排气区域103的气流进行过滤,使得气流中携带的液滴与过滤机构5进行接触并在过滤机构5的吸附作用下形成大液滴而滴落至第二气液分离空间26内,实现气液滤网分离的目的,最终保证排气区域103内气态制冷剂的可靠性。A filtering mechanism 5 is provided at the air outlet 41 . The filtering mechanism 5 is used to filter the airflow entering the exhaust area 103 through the air outlet 41 so that the liquid droplets carried in the airflow come into contact with the filtering mechanism 5 and form large droplets under the adsorption effect of the filtering mechanism 5 and then drip to the third In the second gas-liquid separation space 26, the purpose of gas-liquid filter separation is achieved, and ultimately the reliability of the gaseous refrigerant in the exhaust area 103 is ensured.
所述过流板31上设置有过流孔311,所述出气口41位于所述过流孔311的上方。方便过滤机构5形成的大液滴在滴落至第二气液分离空间26内后直接进入分液结构3内进行分液,避免大液滴再次被气流带走而影响过滤机构5的过滤效果。The flow plate 31 is provided with a flow hole 311 , and the air outlet 41 is located above the flow hole 311 . It is convenient for the large droplets formed by the filtering mechanism 5 to directly enter the liquid separation structure 3 for liquid separation after dropping into the second gas-liquid separation space 26, so as to avoid the large droplets being taken away by the air flow again and affecting the filtration effect of the filtering mechanism 5. .
优选的,过滤机构5包括气液过滤网。Preferably, the filtering mechanism 5 includes a gas-liquid filter.
所述壳体1上设置有排气口104,所述出气口41和所述排气口104之间设置有挡气板42。增加出气口41到排气口104的气体行程,形成“U”型气道,降低压缩机吸气带液隐患。 The housing 1 is provided with an exhaust port 104 , and an air baffle 42 is provided between the air outlet 41 and the exhaust port 104 . The gas stroke from the air outlet 41 to the exhaust port 104 is increased to form a "U"-shaped air passage, thereby reducing the risk of suction liquid in the compressor.
所述壳管式换热器还包括多根换热管6,所有所述换热管6均设置于所述分液结构3的下方,且所有所述换热管6均位于所述侧边挡板4的第一侧。充分利用侧边挡板4来形成“U”型气道(第二气液分离空间26—分液结构3—换热结构—排气区域103),增加液相制冷剂吸热后形成的气态制冷剂的行程,降低压缩机吸气带液隐患。The shell and tube heat exchanger also includes a plurality of heat exchange tubes 6. All the heat exchange tubes 6 are arranged below the liquid separation structure 3, and all the heat exchange tubes 6 are located on the side. The first side of the baffle 4. Make full use of the side baffles 4 to form a "U" shaped air channel (second gas-liquid separation space 26 - liquid separation structure 3 - heat exchange structure - exhaust area 103), increasing the gaseous state formed after the liquid refrigerant absorbs heat The refrigerant stroke reduces the risk of compressor suction liquid.
所述分液结构3还包括至少两个分液板32,所有所述分液板32并列设置于所述过流板31的下方,且最上层的分液板32与所述过流板31之间、相邻的两个所述分液板32之间均形成分液空间33。通过设置多个分液板32,进一步增加分液结构3的分液效果。液相制冷剂依次经过多个分液空间33,从而实现均匀分液的效果。特别是,液相制冷剂在分液孔上方形成稳定液封,不同位置制冷剂状态相同且无气流吹绕液位,因此液相制冷剂仅在重力作用下通过分液孔进行分液。同时也避免了气液两相制冷剂混合分液之后流速过高喷射到换热管6外壁面,影响布膜效果。The liquid separation structure 3 also includes at least two liquid separation plates 32. All the liquid separation plates 32 are arranged side by side below the flow plate 31, and the uppermost liquid separation plate 32 and the flow plate 31 are arranged in parallel. A liquid separation space 33 is formed between two adjacent liquid separation plates 32 . By arranging multiple liquid separation plates 32, the liquid separation effect of the liquid separation structure 3 is further increased. The liquid refrigerant passes through multiple liquid separation spaces 33 in sequence, thereby achieving uniform liquid separation. In particular, the liquid refrigerant forms a stable liquid seal above the liquid separation hole. The refrigerant state is the same at different locations and there is no airflow blowing around the liquid level. Therefore, the liquid refrigerant is separated through the liquid separation hole only under the action of gravity. At the same time, it is also avoided that the gas-liquid two-phase refrigerant is mixed and separated, and the flow rate is too high and is sprayed onto the outer wall of the heat exchange tube 6, affecting the film distribution effect.
所述分液板32上设置有分液孔321,相邻两个所述分液板32上的分液孔321交错设置,增加分液效果。The liquid separation plates 32 are provided with liquid separation holes 321, and the liquid separation holes 321 on two adjacent liquid separation plates 32 are staggered to increase the liquid separation effect.
具体的,在相邻两层分液板32中,上层的分液板32上的分液孔321的轴线与下层分液板32上的分液孔321的轴线不共线,可以在水平方向上的x方向和/或y方向上存在间距。Specifically, in the two adjacent layers of liquid separation plates 32, the axis of the liquid separation hole 321 on the upper layer of liquid separation plate 32 and the axis of the liquid separation hole 321 on the lower layer of liquid separation plate 32 are not collinear, and can be in the horizontal direction. There is spacing in the x-direction and/or y-direction.
所述闪发结构2包括至少两个节流板21,所述分液结构3还包括至少两个分液板32,处于最上层的所述节流板21与处于最下层的所述分液板32处于同一侧的边沿之间连接有侧封板7,所述侧封板7与所述壳体1的对应部分仿形设置。利用侧封板7使闪发结构2和分液结构3形成一个整体,同时侧封板7还能够进一步增加闪发结构2和分液结构3的密封效果,避免闪发结构2和分液结构3均需要直接与壳体1的内表面进行密封设置而增加加工难度。The flash structure 2 includes at least two throttle plates 21, and the liquid separation structure 3 also includes at least two liquid separation plates 32. The throttle plate 21 in the uppermost layer and the liquid separation plate in the lowermost layer are A side sealing plate 7 is connected between the edges of the plate 32 on the same side, and the side sealing plate 7 is arranged in conformity with the corresponding part of the housing 1 . The side sealing plate 7 is used to make the flash structure 2 and the liquid separation structure 3 form a whole. At the same time, the side sealing plate 7 can further increase the sealing effect of the flash structure 2 and the liquid separation structure 3, and avoid the flash structure 2 and the liquid separation structure. 3 all need to be directly sealed with the inner surface of the housing 1, which increases the difficulty of processing.
特别的,壳管式换热器还包括侧边封板,侧边封板与折流板25平行设置,且侧边封板对所有节流板21的第一端和所有分液板32的第一端进行封闭,增加闪发结构2和分液结构3的密封效果,避免闪发结构2和分液结构3均需要直接与壳体1的内表面进行密封设置而增加加工难度。In particular, the shell and tube heat exchanger also includes side sealing plates. The side sealing plates are arranged parallel to the baffles 25, and the side sealing plates are opposite to the first ends of all throttle plates 21 and all liquid separation plates 32. The first end is sealed to increase the sealing effect of the flash structure 2 and the liquid separation structure 3, and avoid the need for the flash structure 2 and the liquid separation structure 3 to be directly sealed with the inner surface of the housing 1, thereby increasing processing difficulty.
实施例Example
以闪发结构2包括两个节流板21,分液结构3包括两个分液板32为例:Take the flash structure 2 including two throttling plates 21 and the liquid separation structure 3 including two liquid separation plates 32 as an example:
沿远离制冷剂入口101的方向,两个节流板21分别为一级节流板和二级节流板(第二节流板212),两个分液板32分别为一级分液板和二级分液板。 Along the direction away from the refrigerant inlet 101, the two throttle plates 21 are respectively a primary throttle plate and a secondary throttle plate (second throttle plate 212), and the two liquid separation plates 32 are respectively a primary liquid separation plate. and secondary separator plates.
制冷剂入口101处设置有进液管,补气口102处设置有补气管,排气口104处设置有排气管。The refrigerant inlet 101 is provided with a liquid inlet pipe, the air supply port 102 is provided with an air supply pipe, and the exhaust port 104 is provided with an exhaust pipe.
冷凝器排出的高温高压液相制冷剂通过壳体1上部进液管进入蒸发器,制冷剂向下流动通过一级节流板上的一级节流孔实现节流降压转为气液两相。一级节流孔位于换热器轴向一端。气液两相制冷剂进入第一气液分离空间22,第一气液分离空间22由顶部的一级节流板、底部的二级节流板、轴向的侧边封边、周向的侧封板7、壳体1内壁面组成。如第一气液分离空间22内沿换热器轴向设置上下交错分布的折流板25。气液两相制冷剂经过上折流板以及下折流板,通过碰撞实现气液分离。二级节流板在周向一端折弯为倾斜向下的结构,并在低处轴向一端设置二级节流孔,同时在其倾斜面中间高度设置水平放置的滤液板23,滤液板23上加工滤液孔231。因此滤液板23底部与二级节流板、侧封板7、侧边封板组成积液空间24,积液空间24位于第一气液分离空间22的底部,因此液态制冷剂在重力作用及气流吹动作用下汇聚于此。在第一气液分离空间22内,气液两相制冷剂沿壳体1轴向流动,经过上折流板以及下折流板时,两相制冷剂与其发生碰撞且流向发生改变,小液滴将会凝聚成大液滴,一方面沿折流板25、侧封板7向下滴落,另一方面大液滴轴向流动时在重力作用下逐渐沉降在空间底部,最终大液滴接触滤液板23顶部,在气流吹动作用下通过滤液孔231汇聚于积液空间24。积液空间24内液相制冷剂形成一定液位高度,滤液板23能够减弱气相制冷剂吹扰液面,进而在二级节流孔处形成液封,使节流孔211稳定工作。一级节流孔、二级节流孔分置于换热器轴向两端,充分利用换热器轴向长度增加制冷剂流动行程,增强气液分离效果。在换热器轴向的二级节流孔同端、周向的另一端,壳体1上设置补气管,将经过第一气液分离空间22后分离出来的气相制冷剂引导进入压缩机进行补气。The high-temperature and high-pressure liquid refrigerant discharged from the condenser enters the evaporator through the liquid inlet pipe on the upper part of the shell 1. The refrigerant flows downward through the first-level throttle hole on the first-level throttle plate to achieve throttling and decompression and converts it into gas and liquid. Mutually. The primary orifice is located at one axial end of the heat exchanger. The gas-liquid two-phase refrigerant enters the first gas-liquid separation space 22. The first gas-liquid separation space 22 consists of a primary throttling plate at the top, a secondary throttling plate at the bottom, axial side seals, circumferential It is composed of the side sealing plate 7 and the inner wall surface of the housing 1. For example, the first gas-liquid separation space 22 is provided with baffles 25 staggered up and down along the axial direction of the heat exchanger. The gas-liquid two-phase refrigerant passes through the upper baffle and the lower baffle, and the gas-liquid separation is achieved through collision. The secondary throttling plate is bent into an inclined downward structure at one end in the circumferential direction, and a secondary throttling hole is provided at the lower axial end. At the same time, a horizontally placed filtrate plate 23 is set at the middle height of the inclined surface. The filtrate plate 23 Process the filtrate hole 231. Therefore, the bottom of the filtrate plate 23, the secondary throttling plate, the side sealing plate 7, and the side sealing plates form a liquid accumulation space 24. The liquid accumulation space 24 is located at the bottom of the first gas-liquid separation space 22. Therefore, the liquid refrigerant moves under the action of gravity and They are gathered here under the influence of airflow. In the first gas-liquid separation space 22, the gas-liquid two-phase refrigerant flows along the axial direction of the housing 1. When passing through the upper baffle and the lower baffle, the two-phase refrigerant collides with them and the flow direction changes, and the small liquid The drops will condense into large droplets. On the one hand, they will drip downward along the baffle 25 and the side sealing plate 7. On the other hand, when the large droplets flow axially, they will gradually settle at the bottom of the space under the action of gravity. Finally, the large droplets will Contact the top of the filtrate plate 23 and gather into the liquid accumulation space 24 through the filtrate holes 231 under the action of air blowing. The liquid refrigerant in the liquid space 24 forms a certain liquid level, and the filtrate plate 23 can reduce the gas phase refrigerant from disturbing the liquid level, thereby forming a liquid seal at the secondary orifice, allowing the orifice 211 to operate stably. The primary and secondary orifices are placed at both axial ends of the heat exchanger, making full use of the axial length of the heat exchanger to increase the refrigerant flow stroke and enhance the gas-liquid separation effect. At the same end of the secondary orifice in the axial direction of the heat exchanger and at the other end in the circumferential direction, an air supply pipe is provided on the casing 1 to guide the gas phase refrigerant separated after passing through the first gas-liquid separation space 22 into the compressor for air supply. .
二级节流后的两相制冷剂进入第二气液分离空间26,第二气液分离空间26由顶部的二级节流板、底部的过流板31、周向的出气板、轴向的侧边封板组成。在侧边封板远离二级节流孔的一端且较高位置加工有出气孔,同时在第二气液分离空间26内出气孔周围设置气液过滤网(过滤机构5),在过流板31远离二级节流孔的一端加工有过流孔311。两相制冷剂进入第二气液分离空间26,小液滴向下流动时撞击过流板31凝聚成大液滴,实现气液碰撞分离。同时液滴在大空间利用重力自然沉降到第二气液分离空间26底部,实现气液重力分离。气流携带少部分细小液滴到达位于较高位置的出气孔时,与气液过滤网接触,小液滴在气液过滤网的吸附作用下形成大液滴并 滴落到第二气液分离空间26底部,实现气液滤网分离。最终液滴在轴向流动气流吹动作用下通过过流孔311,制冷剂气体则通过出气孔进入换热器的换热空间。The two-phase refrigerant after secondary throttling enters the second gas-liquid separation space 26. The second gas-liquid separation space 26 consists of a secondary throttling plate at the top, a flow plate 31 at the bottom, a circumferential air outlet plate, an axial It consists of side sealing panels. An air outlet is processed at an end of the side sealing plate away from the secondary orifice and at a higher position. At the same time, a gas-liquid filter (filter mechanism 5) is provided around the air outlet in the second gas-liquid separation space 26. On the flow plate An overflow hole 311 is formed on the end of 31 away from the secondary throttle hole. The two-phase refrigerant enters the second gas-liquid separation space 26. When the small droplets flow downward, they hit the flow plate 31 and condense into large droplets, thereby achieving gas-liquid collision separation. At the same time, the liquid droplets naturally settle to the bottom of the second gas-liquid separation space 26 using gravity in the large space, thereby realizing gravity separation of gas and liquid. When the airflow carries a small number of small droplets to the air outlet located at a higher position, they come into contact with the gas-liquid filter. The small droplets form large droplets under the adsorption of the gas-liquid filter. It drips to the bottom of the second gas-liquid separation space 26 to achieve gas-liquid filter separation. Finally, the liquid droplets pass through the overflow hole 311 under the blowing effect of the axial flow airflow, and the refrigerant gas enters the heat exchange space of the heat exchanger through the air outlet hole.
液相制冷剂经过过流孔311进入一级分液空间33,底部为一级分液板。一级分液板沿换热器轴向、周向加工有均匀分布的分液孔321,液相制冷剂经过一级分液板的分液孔321进入二级分液空间,底部为二级分液板,二级分液板同样沿换热器轴向、周向加工有均匀分布的分液孔321。在一、二级分液空间内,液相制冷剂在分液孔321上方形成稳定液封,不同位置制冷剂状态相同且无气流吹绕液位,因此液体仅在重力作用下通过分液孔321进行分液。同时也避免了气液两相制冷剂混合分液之后流速过高喷射到换热管6外壁面,影响布膜效果。两层分液板32上的分液孔321沿轴向、周向均为交错分布,以增强分液效果。The liquid refrigerant enters the first-level liquid separation space 33 through the overflow hole 311, and the bottom is a first-level liquid separation plate. The primary liquid separation plate is processed with evenly distributed liquid separation holes 321 along the axial and circumferential directions of the heat exchanger. The liquid refrigerant enters the secondary liquid separation space through the liquid separation holes 321 of the primary liquid separation plate. The bottom is the secondary liquid separation space. The liquid separation plate and the secondary liquid separation plate are also processed with liquid separation holes 321 evenly distributed along the axial and circumferential directions of the heat exchanger. In the primary and secondary liquid separation spaces, the liquid refrigerant forms a stable liquid seal above the liquid separation hole 321. The refrigerant state is the same in different positions and there is no airflow blowing around the liquid level. Therefore, the liquid only passes through the liquid separation hole under the action of gravity. 321 for dispensing. At the same time, it is also avoided that the gas-liquid two-phase refrigerant is mixed and separated, and the flow rate is too high and is sprayed onto the outer wall of the heat exchange tube 6, affecting the film distribution effect. The liquid separation holes 321 on the two-layer liquid separation plates 32 are staggered along the axial and circumferential directions to enhance the liquid separation effect.
一种空调机组,包括上述的壳管式换热器。An air conditioning unit includes the above-mentioned shell and tube heat exchanger.
以上所述实施例仅表达了本公开的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本公开专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本公开构思的前提下,还可以做出若干变形和改进,这些都属于本公开的保护范围。因此,本公开专利的保护范围应以所附权利要求为准。 The above-described embodiments only express several implementation modes of the present disclosure, and their descriptions are relatively specific and detailed, but should not be understood as limiting the patent scope of the present disclosure. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present disclosure, and these all fall within the protection scope of the present disclosure. Therefore, the protection scope of the patent disclosed should be determined by the appended claims.

Claims (20)

  1. 一种壳管式换热器,包括壳体(1)和设置于所述壳体(1)内的闪发结构(2)和分液结构(3),所述壳体(1)上设置有制冷剂入口(101),所述分液结构(3)设置于所述闪发结构(2)远离所述制冷剂入口(101)的一侧,且从所述制冷剂入口(101)进入的制冷剂依次流经所述闪发结构(2)和所述分液结构(3)。A shell and tube heat exchanger, including a shell (1) and a flash structure (2) and a liquid separation structure (3) arranged in the shell (1). The shell (1) is provided with There is a refrigerant inlet (101), and the liquid separation structure (3) is arranged on the side of the flash structure (2) away from the refrigerant inlet (101), and enters from the refrigerant inlet (101). The refrigerant flows through the flash structure (2) and the liquid separation structure (3) in sequence.
  2. 根据权利要求1所述的壳管式换热器,其中所述闪发结构(2)包括至少两个节流板(21),所有所述节流板(21)沿远离所述制冷剂入口(101)的方向并列设置于所述壳体(1)内,且最上层的所述节流板(21)与对应的所述壳体(1)之间以及相邻两个所述节流板(21)与对应的所述壳体(1)之间均围成第一气液分离空间(22),从所述制冷剂入口(101)进入的制冷剂依次流经所有所述第一气液分离空间(22)。The shell and tube heat exchanger according to claim 1, wherein the flash structure (2) includes at least two throttling plates (21), all of the throttling plates (21) along the edge away from the refrigerant inlet. (101) are arranged side by side in the housing (1), and between the uppermost throttle plate (21) and the corresponding housing (1) and between the two adjacent throttle plates A first gas-liquid separation space (22) is enclosed between the plate (21) and the corresponding shell (1), and the refrigerant entering from the refrigerant inlet (101) flows through all the first gas-liquid separation spaces in sequence. Gas-liquid separation space (22).
  3. 根据权利要求2所述的壳管式换热器,其中所述节流板(21)的一端设置有节流孔(211),相邻两个所述节流板(21)上的所述节流孔(211)交错设置。The shell and tube heat exchanger according to claim 2, wherein one end of the throttle plate (21) is provided with a throttle hole (211), and the two adjacent throttle plates (21) are provided with a throttle hole (211). The orifices (211) are arranged in a staggered manner.
  4. 根据权利要求2或3所述的壳管式换热器,其中所有所述节流板(21)中至少包括位于最下层的第二节流板(212),所述第二节流板(212)上形成有与水平面具有夹角的倾斜部(213),所述节流孔(211)设置于所述倾斜部(213)上。The shell and tube heat exchanger according to claim 2 or 3, wherein all the throttle plates (21) include at least a second throttle plate (212) located at the bottom, and the second throttle plate (212) An inclined portion (213) having an angle with the horizontal plane is formed on the 212), and the orifice (211) is provided on the inclined portion (213).
  5. 根据权利要求4所述的壳管式换热器,其中沿所述第二节流板(212)的宽度方向,所述第二节流板(212)包括并排设置的平面部(214)和倾斜部(213),所述平面部(214)和所述倾斜部(213)与相邻的所述节流板(21)之间均具有供制冷剂流通的间隙,且沿远离所述平面部(214)的方向,所述倾斜部(213)与相邻的所述节流板(21)之间的间隙的大小逐渐增加。The shell and tube heat exchanger according to claim 4, wherein along the width direction of the second throttle plate (212), the second throttle plate (212) includes planar portions (214) arranged side by side and The inclined portion (213), the flat portion (214), the inclined portion (213) and the adjacent throttle plate (21) each have a gap for refrigerant circulation, and are arranged along the direction away from the plane. In the direction of the portion (214), the size of the gap between the inclined portion (213) and the adjacent throttle plate (21) gradually increases.
  6. 根据权利要求5所述的壳管式换热器,其中所述壳体(1)上设置有补气口(102),所述补气口(102)与所述间隙连通。The shell and tube heat exchanger according to claim 5, wherein the housing (1) is provided with an air supply port (102), and the air supply port (102) is connected with the gap.
  7. 根据权利要求4至6中任一项所述的壳管式换热器,其中所述闪发结构(2)还包括滤液板(23),所述滤液板(23)设置于所述倾斜部(213)上,所述滤液板(23)上设置有滤液孔(231),且所述滤液板(23)、部分所述倾斜部(213)和对应的所述壳体(1)共同围成位于所述滤液板(23)下方的积液空间(24),所述滤液板(23)、部分所述倾斜部(213)、相邻的所述节流板(21)和对应的所述壳体(1)共同围成位于所述滤液板(23)上方的第一气液分离空间(22)。 The shell and tube heat exchanger according to any one of claims 4 to 6, wherein the flash structure (2) further includes a filtrate plate (23), the filtrate plate (23) is arranged on the inclined part (213), the filtrate plate (23) is provided with a filtrate hole (231), and the filtrate plate (23), part of the inclined portion (213) and the corresponding housing (1) collectively surround forming a liquid accumulation space (24) located below the filtrate plate (23), the filtrate plate (23), part of the inclined portion (213), the adjacent throttle plate (21) and all corresponding The housings (1) together form a first gas-liquid separation space (22) located above the filtrate plate (23).
  8. 根据权利要求7所述的壳管式换热器,其中所述闪发结构(2)还包括多个折流板(25),所有所述折流板(25)交错设置于所述第一气液分离空间(22)内。The shell and tube heat exchanger according to claim 7, wherein the flash structure (2) further includes a plurality of baffles (25), all of the baffles (25) are staggeredly arranged on the first In the gas-liquid separation space (22).
  9. 根据权利要求2至8中任一项所述的壳管式换热器,其中所述分液结构(3)包括过流板(31),所有所述节流板(21)包括位于最下层的第二节流板(212),所述过流板(31)设置于所述第二节流板(212)的下方,且所述过流板(31)、所述第二节流板(212)和对应的所述壳体(1)之间围成第二气液分离空间(26)。The shell and tube heat exchanger according to any one of claims 2 to 8, wherein the liquid separation structure (3) includes a flow plate (31), and all of the throttle plates (21) include a flow plate located at the lowest layer. The second throttle plate (212), the flow plate (31) is arranged below the second throttle plate (212), and the flow plate (31), the second throttle plate A second gas-liquid separation space (26) is enclosed between (212) and the corresponding housing (1).
  10. 根据权利要求9所述的壳管式换热器,其中所述过流板(31)上设置有过流孔(311),所述过流孔(311)与所述第二节流板(212)上的节流孔(211)错位设置。The shell and tube heat exchanger according to claim 9, wherein the flow plate (31) is provided with a flow hole (311), and the flow hole (311) is connected with the second throttle plate (311). The orifice (211) on the 212) is misaligned.
  11. 根据权利要求9或10所述的壳管式换热器,所述壳管式换热器包括侧边挡板(4),所述侧边挡板(4)位于所述第二节流板(212)的下方、所述过流板(31)的一侧,且在所述侧边挡板(4)的第一侧,所述过流板(31)、所述第二节流板(212)和部分所述侧边挡板(4)共同围成所述第二气液分离空间(26),在所述侧边挡板(4)的第二侧,所述侧边挡板(4)与对应的所述壳体(1)构成排气区域(103)。The shell and tube heat exchanger according to claim 9 or 10, which includes a side baffle (4) located on the second throttle plate. (212), one side of the flow plate (31), and on the first side of the side baffle (4), the flow plate (31), the second throttle plate (212) and part of the side baffles (4) together form the second gas-liquid separation space (26). On the second side of the side baffles (4), the side baffles (4) (4) The exhaust area (103) is formed with the corresponding housing (1).
  12. 根据权利要求11所述的壳管式换热器,其中所述侧边挡板(4)上设置有出气口(41),所述第二气液分离空间(26)与所述排气区域(103)通过所述出气口(41)连通。The shell and tube heat exchanger according to claim 11, wherein the side baffle (4) is provided with an air outlet (41), and the second gas-liquid separation space (26) and the exhaust area (103) communicates through the air outlet (41).
  13. 根据权利要求12所述的壳管式换热器,其中所述出气口(41)处设置有过滤机构(5)。The shell and tube heat exchanger according to claim 12, wherein a filtering mechanism (5) is provided at the air outlet (41).
  14. 根据权利要求12或13所述的壳管式换热器,其中所述过流板(31)上设置有过流孔(311),所述出气口(41)位于所述过流孔(311)的上方。The shell and tube heat exchanger according to claim 12 or 13, wherein the flow plate (31) is provided with a flow hole (311), and the air outlet (41) is located in the flow hole (311). ) above.
  15. 根据权利要求12至14中任一项所述的壳管式换热器,其中所述壳体(1)上设置有排气口(104),所述出气口(41)和所述排气口(104)之间设置有挡气板(42)。The shell and tube heat exchanger according to any one of claims 12 to 14, wherein the housing (1) is provided with an exhaust port (104), the air outlet (41) and the exhaust port An air baffle (42) is provided between the ports (104).
  16. 根据权利要求11至15中任一项所述的壳管式换热器,所述壳管式换热器还包括多根换热管(6),所有所述换热管(6)均设置于所述分液结构(3)的下方,且所有所述换热管(6)均位于所述侧边挡板(4)的第一侧。The shell and tube heat exchanger according to any one of claims 11 to 15, the shell and tube heat exchanger further includes a plurality of heat exchange tubes (6), all of the heat exchange tubes (6) are provided with Below the liquid separation structure (3), all the heat exchange tubes (6) are located on the first side of the side baffle (4).
  17. 根据权利要求9至16中任一项所述的壳管式换热器,其中所述分液结构(3)还包括至少两个分液板(32),所有所述分液板(32)并列设置于所述过流板(31)的下方,且最上层的分液板(32)与所述过流板(31)之间、相邻的两个所述分液板 (32)之间均形成分液空间(33)。The shell and tube heat exchanger according to any one of claims 9 to 16, wherein the liquid separation structure (3) further includes at least two liquid separation plates (32), all of the liquid separation plates (32) The two adjacent liquid separation plates are arranged side by side below the flow plate (31), between the uppermost liquid separation plate (32) and the current flow plate (31). A liquid separation space (33) is formed between (32).
  18. 根据权利要求17所述的壳管式换热器,其中所述分液板(32)上设置有分液孔(321),相邻两个所述分液板(32)上的分液孔(321)交错设置。The shell and tube heat exchanger according to claim 17, wherein the liquid separation plate (32) is provided with a liquid separation hole (321), and the liquid separation holes (321) on two adjacent liquid separation plates (32) are (321) Staggered settings.
  19. 根据权利要求1至18中任一项所述的壳管式换热器,其中所述闪发结构(2)包括至少两个节流板(21),所述分液结构(3)还包括至少两个分液板(32),处于最上层的所述节流板(21)与处于最下层的所述分液板(32)处于同一侧的边沿之间连接有侧封板(7),所述侧封板(7)与所述壳体(1)的对应部分仿形设置。The shell and tube heat exchanger according to any one of claims 1 to 18, wherein the flash structure (2) includes at least two throttle plates (21), and the liquid separation structure (3) further includes There are at least two liquid separation plates (32). A side sealing plate (7) is connected between the edges of the uppermost throttle plate (21) and the lowermost liquid separation plate (32) on the same side. , the side sealing plate (7) and the corresponding part of the casing (1) are arranged in profile.
  20. 一种空调机组,其特征在于:包括权利要求1至19中任一项所述的壳管式换热器。 An air conditioning unit, characterized by comprising the shell-and-tube heat exchanger according to any one of claims 1 to 19.
PCT/CN2023/089539 2022-07-27 2023-04-20 Shell-and-tube heat exchanger and air conditioning unit WO2024021698A1 (en)

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CN115183605A (en) * 2022-07-27 2022-10-14 珠海格力电器股份有限公司 Shell and tube heat exchanger and air conditioning unit

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CN112361668A (en) * 2020-11-27 2021-02-12 珠海格力电器股份有限公司 Supercooling device, shell and tube condenser and water cooling unit
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CN102914101A (en) * 2012-10-24 2013-02-06 重庆美的通用制冷设备有限公司 Flash type economizer
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