WO2018123363A1 - Production method for paraffin - Google Patents
Production method for paraffin Download PDFInfo
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- WO2018123363A1 WO2018123363A1 PCT/JP2017/041978 JP2017041978W WO2018123363A1 WO 2018123363 A1 WO2018123363 A1 WO 2018123363A1 JP 2017041978 W JP2017041978 W JP 2017041978W WO 2018123363 A1 WO2018123363 A1 WO 2018123363A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
- B01J23/44—Palladium
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C5/00—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
- C07C5/02—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by hydrogenation
- C07C5/03—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by hydrogenation of non-aromatic carbon-to-carbon double bonds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C9/00—Aliphatic saturated hydrocarbons
- C07C9/02—Aliphatic saturated hydrocarbons with one to four carbon atoms
- C07C9/06—Ethane
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C9/00—Aliphatic saturated hydrocarbons
- C07C9/02—Aliphatic saturated hydrocarbons with one to four carbon atoms
- C07C9/08—Propane
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07B—GENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
- C07B61/00—Other general methods
Definitions
- the present invention relates to a method for producing high purity paraffin by a hydrogenation reaction to an olefin in the presence of a catalyst.
- high-purity propane as a raw material for a high-pressure silicon carbide (SiC) semiconductor is required to make the concentration of each impurity contained less than 1.0 vol ppm in order to realize the high pressure resistance of silicon carbide. .
- Patent Document 1 a method for producing propane by hydrogenation reaction to liquid phase propylene in the presence of a catalyst is known.
- Patent Document 1 a method for producing propane by hydrogenation reaction to liquid phase propylene in the presence of a catalyst.
- the raw material propylene is in a liquid phase, if the raw material concentration increases, the heat of reaction increases and heat removal becomes difficult. Propylene is decomposed into impurities due to excessive temperature rise, and the impurity concentration increases. Therefore, in order to produce high purity paraffin by hydrogenation reaction to the liquid phase raw material, it is necessary to make the raw material concentration about 25% or less, so it is difficult to produce high purity paraffin efficiently. .
- Patent Document 2 it has been proposed to produce paraffin by a hydrogenation reaction to a gas phase olefin.
- the catalyst supported by the carrier and alumina balls having no catalytic activity are packed in the reaction tower, and the heat of reaction due to the hydrogenation reaction in the presence of the catalyst is removed by diffusion to the alumina balls or heat transfer. ing.
- the alumina balls and the like are decreased as the gas flow in the reaction tower goes downstream, and the ratio of the catalyst is increased.
- the olefin and hydrogen are reliably reacted to prevent the unreacted olefin from being mixed into the paraffin, thereby reducing the impurity concentration.
- An object of the present invention is to solve the above-mentioned problems in the prior art in a method for producing paraffin by a reaction between a gas phase olefin and hydrogen.
- a plurality of granular members having no catalytic activity are packed in a reaction tower, and at least a part of the granular members is used as a carrier supporting a catalyst, and gas in the presence of the catalyst in the reaction tower is used.
- alumina balls and the carrier carrying the catalyst are mixed in the upstream region of the gas flow where the reaction is active, and the volume of the alumina balls and the like and the volume of the entire carrier carrying the catalyst are mixed.
- the volume ratio of alumina balls or the like with respect to the sum is 90 to 99%.
- the ratio of the weight of the catalyst supported by each carrier to the sum of the weight of each carrier and the weight of the catalyst supported by each carrier is 0.1 to 1.0%.
- the heat of reaction increases at a position where the catalyst is unevenly distributed, and the olefin is decomposed and becomes impurities due to an excessive temperature rise due to local heat generation.
- the amount of impurities produced varies, and high-purity paraffin cannot be produced stably and efficiently.
- the ratio of the weight of the catalyst supported by each support to the sum of the weight of each support and the weight of the catalyst supported by each support is set to 0.01%, which is smaller than that in the above prior art.
- reaction heat can be reduced to prevent an excessive temperature rise due to local heat generation, impurity generation due to decomposition of olefins can be suppressed, and variations in the amount of impurity generation can be prevented.
- a granular member that is not used as a carrier is not required or the mixing ratio can be reduced, it is possible to prevent variations in the amount of impurity generation.
- the carrier carrying the catalyst By making all of the granular member the carrier carrying the catalyst, it is possible to more reliably cause a hydrogenation reaction to the olefin and prevent the unreacted olefin from being mixed as an impurity in the produced paraffin, In addition, the catalyst distribution in the reaction tower can be made uniform, and variations in the amount of impurities produced can be reliably prevented.
- the carriers supporting the catalyst not all of the granular members having catalytic activity packed in the reaction tower are the carriers supporting the catalyst, and a part of the granular members are the carriers supporting the catalyst, It is preferable to mix with the remainder of the granular member not carrying the catalyst.
- the ratio of the weight of the catalyst carried by each carrier to the sum of the weight of each carrier and the weight of the catalyst carried by each carrier is 0.001% or more and less than 0.01%.
- the amount of the catalyst is ensured and the hydrogenation reaction to the olefin is reliably generated. It is possible to prevent the unreacted olefin from being mixed as impurities into the produced paraffin.
- the olefin and paraffin preferably each have 2 to 4 carbon atoms. That is, propane (C 3 H 8 ) by hydrogenation reaction to propylene (C 3 H 6 ), ethane (C 2 H 6 ) by hydrogenation reaction to ethylene (C 2 H 4 ), n-butene or It is preferable to produce butane (C 4 H 10 ) by hydrogenation reaction to isobutene (C 4 H 8 ), respectively.
- the catalyst contains palladium and the support is alumina.
- the purity of the paraffin is preferably 99.99 vol% or more, more preferably 99.999 vol% or more.
- the present invention it is possible to provide a method capable of stably and efficiently producing a high-purity paraffin from easily available high-purity olefins while suppressing side reactions and without causing variations in the amount of impurities produced.
- the paraffin production apparatus 1 shown in FIG. 1 supplies ethylene, propylene, n-butene, isobutene, or the like as an olefin in a gas phase state from an olefin gas cylinder 2.
- the supplied olefin is decompressed by the first pressure reducing valve 3, is set to a set flow rate by the first flow rate control valve 4 with a flow meter, and is introduced into the gas mixer 5.
- the paraffin production apparatus 1 supplies hydrogen in a gas phase state from a hydrogen gas cylinder 6.
- the supplied hydrogen is depressurized by the second pressure reducing valve 7, is set to a set flow rate by the second flow rate control valve 8 with a flow meter, and is introduced into the gas mixer 5.
- the olefin and hydrogen mixed in the gas mixer 5 are introduced as raw materials into the cylindrical reaction tower 10 from the upper inlet 10a.
- the purity of the olefin as the raw material is preferably 99.99 vol% or more.
- the reaction rate can be increased by supplying more hydrogen than the theoretical equivalent to the reaction tower 10.
- the supply amount of hydrogen to the reaction tower 10 is less than 1.00 times mol with respect to the supply amount of olefin, the raw material olefin remains, and when the supply amount exceeds 2.00 times mol, removal of hydrogen in the subsequent step Becomes troublesome. Therefore, the supply amount of hydrogen is preferably 1.00 to 2.00 times mol, more preferably 1.00 to 1.20 times mol, relative to the supply amount of olefin.
- the purity of hydrogen as a raw material is preferably 99 vol% or more, more preferably 99.9 vol% or more.
- the reaction tower 10 is filled with a plurality of granular members. In the present embodiment, all the granular members packed in the reaction tower 10 are used as a carrier carrying a catalyst.
- a known reduction catalyst can be used.
- a metal catalyst such as palladium, platinum, rhodium, ruthenium, or nickel can be used.
- palladium is used.
- the material of the carrier is not limited as long as it does not have a catalytic activity capable of supporting the catalyst, and in this embodiment, the carrier is alumina.
- the shape of the carrier is spherical in the present embodiment, but is not particularly limited. For example, the shape may be a columnar shape, a pellet, or the like.
- the carrier may carry two or more kinds of catalysts.
- the ratio of the weight of the catalyst supported by each support to the sum of the weight of each support in the reaction tower 10 and the weight of the catalyst supported by each support is 0.001% or more and less than 0.01%. That is, the weight of the carrier, each w s, the weight of the catalyst support, each carrying as w c, are 0.001 ⁇ w c ⁇ 100 / ( w s + w c) ⁇ 0.01. In addition, since all the granular members packed in the reaction tower 10 are used as the support carrying the catalyst, the total weight of all the granular members including the support in the reaction tower 10 and the total weight of the catalyst supported by all the supports. The ratio of the total weight of the catalyst supported by all the carriers to the sum of is 0.001% or more and less than 0.01%.
- the reaction between the olefin in the gas phase and hydrogen in the presence of the catalyst in the reaction tower 10 generates ethane, propane, butane or the like in the gas phase as paraffin.
- the reaction tower 10 is covered with a cooling jacket 11, and a cooling device 12 for sucking, cooling, and refluxing the refrigerant in the cooling jacket 11 is provided. It is measured by the thermometer 13.
- the internal temperature of the reaction tower 10 is set to a temperature at which the paraffin is not liquefied so as not to make it difficult to control the reaction rate, and the temperature at which impurities are not increased by the decomposition of the paraffin.
- propane is produced as paraffin
- the internal temperature of the reaction tower 10 is preferably ⁇ 42 to 250 ° C., more preferably 0 to 250 ° C.
- the paraffin produced by the hydrogenation reaction to the olefin in the reaction tower 10 is discharged from the lower outlet 10b of the reaction tower 10 and introduced into the product tank 15 through the back pressure valve 14 for adjusting the internal pressure of the reaction tower 10.
- the internal pressure of the reaction tower 10 is measured by the pressure gauge 16. If the internal pressure of the reaction tower 10 becomes too high, the hydrogenation reaction is promoted, but the heat of reaction cannot be controlled and impurities may increase, and the reaction gas may be liquefied to form a liquid phase reaction. Therefore, it is preferable to control appropriately.
- the internal pressure of the reaction column 10 is preferably 0.0 to 0.5 MPaG, more preferably 0.1 to 0.5 MPaG.
- the space velocity SV in the standard state gas amount is preferably 1000 / h or less, and more preferably 500 / h or less.
- the space velocity is 1000 / h or less, the hydrogenation reaction does not become insufficient, and it is possible to prevent unreacted raw materials from remaining.
- a cooling device 18 for cooling and liquefying the gas phase paraffin introduced into the product tank 15 is provided.
- the cooling temperature by the cooling device 18 is lower than the boiling point of paraffin and higher than the boiling point of hydrogen.
- Hydrogen contained as an impurity in the paraffin is discharged from the product tank 15 via the third flow control valve 19 with a flow meter without being liquefied and separated from the paraffin, thereby increasing the purity of the paraffin.
- the concentration of hydrogen contained in the paraffin is less than 1.0 vol. Hydrogen separated from paraffin may be recovered and returned to the reaction tower 10 to be reused as a raw material.
- Example 1 Propane was manufactured by the hydrogenation reaction to propylene using the paraffin manufacturing apparatus 1 of the said embodiment.
- the reaction tower 10 was made of stainless steel and had an inner diameter of 31 mm.
- the filling height of the granular member in the reaction tower 10 was 50 cm. All the granular members packed in the reaction tower 10 were used as carriers for supporting the catalyst. That is, the ratio of the sum of the volume of the entire carrier carrying the catalyst and the volume of the whole granular member not carrying the catalyst to the volume of the whole carrier carrying the catalyst was set to 1 time.
- the carrier supporting the catalyst one manufactured by N.E. Chemcat Co., Ltd. having an average particle diameter of 3 mm was used.
- Each support in this example was made of ⁇ -alumina, and supported by palladium (Pd) as a catalyst.
- the ratio of the weight of the catalyst supported by each support to the sum of the weight of each support and the weight of the catalyst supported by each support (hereinafter, this ratio is referred to as the “support ratio” of the catalyst by the support) is 0.001% It was.
- Propylene with a purity exceeding 99.99 vol% is supplied from the olefin gas cylinder 2, introduced into the gas mixer 5 at a flow rate of 1.0 L / min, and hydrogen with a purity exceeding 99.999 vol% is supplied from the hydrogen gas cylinder 6. It was introduced into the gas mixer 5 at a flow rate of 1.1 L / min.
- Propylene and hydrogen were mixed in the mixer 5 at room temperature and then introduced into the reaction tower 10.
- the internal pressure of the reaction tower 10 was set to 0.3 MPaG, and water having a temperature of 40 ° C. was circulated in the cooling jacket 11 as a refrigerant. Due to the hydrogenation reaction to propylene in the reaction tower 10 under the above conditions, a maximum exothermic temperature of 230 ° C. was exhibited at a position 7 cm from the inlet 10a in the reaction tower 10.
- impurities contained in the propane gas discharged from the outlet 10b of the reaction tower 10 are analyzed by a gas chromatograph 17 manufactured by Shimadzu Corporation, impurities other than hydrogen are residual propylene ⁇ 0.1 vol ppm, methane 0.3 vol ppm, Ethane 0.5 vol ppm and butane 0.6 vol ppm.
- Example 2 The catalyst loading rate on the carrier was 0.0005%, the height of the reaction tower 10 was doubled in Example 1, and the packing height of the carrier carrying the catalyst in the reaction tower 10 was doubled in Example 1. .
- propane was produced by a hydrogenation reaction to propylene under the same conditions as in Example 1.
- the maximum exothermic temperature of 220 ° C. was exhibited at a position 9 cm from the inlet 10a in the reaction tower 10 by the hydrogenation reaction to propylene in the reaction tower 10 under the above conditions.
- impurities other than hydrogen are 1.2 vol ppm of residual propylene, 0.1 vol ppm of methane, ethane. 0.3 vol ppm, butane ⁇ 0.1 vol ppm.
- impurities contained in the propane gas discharged from the outlet 10b of the reaction tower 10 are analyzed by a gas chromatograph 17 manufactured by Shimadzu Corporation, impurities other than hydrogen are residual propylene ⁇ 0.1 vol ppm, methane 1.0 vol ppm, Ethane was 0.9 vol ppm and butane was 1.0 vol ppm.
- the carrier carrying the catalyst and the granular member not carrying the catalyst were mixed and packed into the reaction tower 10 so that the height dimension was 50 cm.
- propane was produced by a hydrogenation reaction to propylene under the same conditions as in Example 1. Due to the hydrogenation reaction to propylene in the reaction tower 10 under the above conditions, a maximum exothermic temperature of 50 ° C. was exhibited at a position 5 cm from the inlet 10 a in the reaction tower 10.
- impurities contained in the propane gas discharged from the outlet 10b of the reaction tower 10 are analyzed by a gas chromatograph 17 manufactured by Shimadzu Corporation, impurities other than hydrogen are 30% by volume of residual propylene, 1.3% by volume of methane, 0. They were 4 vol ppm and butane 0.5 vol ppm.
- Table 1 below shows the analysis results in Example 1 and Comparative Examples 1 to 5.
- Example 2 Ethylene with a purity of more than 99.99 vol% was supplied from the olefin gas cylinder 2, and ethane was produced by hydrogenation reaction to ethylene under the same conditions as in Example 1. Due to the hydrogenation reaction to ethylene in the reaction tower 10 under the above conditions, a maximum exothermic temperature of 250 ° C. was shown at a position 6 cm from the inlet 10 a in the reaction tower 10. When impurities contained in the ethane gas discharged from the outlet 10b of the reaction tower 10 are analyzed by a gas chromatograph 17 manufactured by Shimadzu Corporation, impurities other than hydrogen are residual ethylene ⁇ 0.1 vol ppm, methane 0.3 vol ppm, propane ⁇ 0.1 vol ppm.
- Ethane was produced by hydrogenation reaction to ethylene under the same conditions as in Example 2 except that the catalyst was supported on the support at 0.0005%. Due to the hydrogenation reaction to ethylene in the reaction tower 10 under the above conditions, a maximum exothermic temperature of 240 ° C. was exhibited at a position 8 cm from the inlet 10a in the reaction tower 10.
- impurities contained in ethane gas discharged from the outlet 10b of the reaction tower 10 are analyzed by a gas chromatograph 17 manufactured by Shimadzu Corporation, impurities other than hydrogen are 1.0 vol ppm of residual ethylene, 0.2 vol ppm of methane, propane ⁇ It was 0.1 vol ppm.
- the catalyst activity is achieved by making the ratio of the weight of the catalyst supported by each carrier to the sum of the weight of each carrier and the weight of the catalyst supported by each carrier less than 0.01%. Even if no granular member is mixed, the reaction heat can be reduced to prevent an excessive temperature rise due to local heat generation, the generation of impurities due to the decomposition of olefins can be suppressed, and variations in the amount of generated impurities can be prevented. In addition, by eliminating the need for a granular member that is not used as a carrier, local heat generation can be prevented, and variations in the amount of impurities generated can be prevented.
- the hydrogenation reaction to the olefin is surely caused. It is possible to prevent the unreacted olefin from being mixed as impurities in the produced paraffin.
- the granular member a carrier carrying a catalyst, a hydrogenation reaction to the olefin can be caused more reliably, and unreacted olefin can be prevented from being mixed as an impurity in the produced paraffin.
- the uneven distribution of the catalyst in the reaction tower 10 can be reliably reduced, and variations in the amount of impurities produced can be reliably prevented.
- the purity of the paraffin produced according to the above embodiment is preferably 99.99 vol% or more, and more preferably 99.999 vol% or more.
- the present invention is not limited to the above embodiments and examples.
- not all of the granular members packed in the reaction tower 10 are used as a carrier carrying a catalyst, but a part of the granular members packed in the reaction tower 10 is a carrier carrying a catalyst, and the granular member does not carry a catalyst. May be mixed with the rest of.
- the ratio of the weight of the catalyst supported by each support to the sum of the weight of each support in the reaction tower 10 and the weight of the catalyst supported by each support is 0.001% or more and less than 0.01%.
- the ratio of the total weight of the catalyst supported by all the supports to the sum of the total weight of all the granular members including the support in the reaction tower 10 and the total weight of the catalyst supported by all the supports is 0. 001% or more and less than 0.01%. That is, not only is 0.001 ⁇ w c ⁇ 100 / (w s + w c ) ⁇ 0.01, but the total weight of the granular members that are used as carriers in the reaction tower 10 is ⁇ w s , and the granular members that are not used as carriers.
- ⁇ w g is the total weight of the catalyst and ⁇ w c is the total weight of the catalyst supported by all the carriers, 0.001 ⁇ ⁇ w c ⁇ 100 / ( ⁇ w s + ⁇ w g + ⁇ w c ).
- 0.001 ⁇ w c ⁇ 100 / (w s + w c ) ⁇ 0.01 not only the carrier carrying the catalyst but also the granular member not carrying the catalyst and not carrying the catalyst reacts. Even when the column 10 is packed, it is possible to ensure the amount of catalyst to cause a hydrogenation reaction to the olefin, and to prevent the unreacted olefin from being mixed as impurities into the produced paraffin. Since w c ⁇ 100 / (w s + w c ) ⁇ 0.01, ⁇ w c ⁇ 100 / ( ⁇ w s + ⁇ w g + ⁇ w c ) ⁇ 0.01.
- the method for separating hydrogen from paraffin produced by the reaction of olefin and hydrogen is not particularly limited.
- gas phase paraffin introduced into the product tank 15 is adsorbed by an adsorbent in an adsorption tower by a pressure swing adsorption method, and hydrogen is discharged from the adsorption tower as a non-adsorbed gas so that the paraffin is not liquefied. May be separated from the paraffin to increase the purity of the paraffin.
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Abstract
Description
特許文献2に記載の従来技術においては、反応が活発なガスの流れの上流領域で、アルミナボール等と触媒を担持した担体を混合し、アルミナボール等の体積と触媒を担持した全担体の体積との和に対するアルミナボール等の体積の割合を90~99%としている。このように触媒活性を有しないアルミナボール等の割合が高い場合、反応塔において触媒が偏在し、また、混合状態の再現性もない。さらに特許文献2においては、担体各々の重量と担体各々が担持した触媒の重量との和に対する、担体各々が担持した触媒の重量の割合は0.1~1.0%とされている。そのため、触媒が偏在する位置では反応熱が増大し、局部発熱による過度な温度上昇によってオレフィンが分解されて不純物となる。これにより従来技術では、不純物生成量にバラツキが生じ、高純度のパラフィンを安定して効率良く製造できない。
これに対し本発明によれば、担体各々の重量と担体各々が担持した触媒の重量との和に対する、担体各々が担持した触媒の重量の割合を、上記従来技術におけるよりも小さい0.01%未満とすることで、反応熱を小さくして局部発熱による過度な温度上昇を防止し、オレフィンの分解による不純物生成を抑止でき、不純物生成量にバラツキが生じるのを防止できる。また、担体としない粒状部材を不要にし、あるいは混合比率を小さくできるので、不純物生成量にバラツキが生じるのを防止できる。担体各々の重量と担体各々が担持した触媒の重量との和に対する、担体各々が担持した触媒の重量の割合を0.001%以上とすることで、オレフィンへの水素添加反応を確実に生じさせ、未反応のオレフィンが製造されたパラフィンに不純物として混入するのを確実に防止できる。 The present invention is based on the following findings.
In the prior art described in
On the other hand, according to the present invention, the ratio of the weight of the catalyst supported by each support to the sum of the weight of each support and the weight of the catalyst supported by each support is set to 0.01%, which is smaller than that in the above prior art. By making it less than this, reaction heat can be reduced to prevent an excessive temperature rise due to local heat generation, impurity generation due to decomposition of olefins can be suppressed, and variations in the amount of impurity generation can be prevented. In addition, since a granular member that is not used as a carrier is not required or the mixing ratio can be reduced, it is possible to prevent variations in the amount of impurity generation. By setting the ratio of the weight of the catalyst supported by each support to the sum of the weight of each support and the weight of the catalyst supported by each support to be 0.001% or more, the hydrogenation reaction to the olefin is surely caused. Thus, it is possible to reliably prevent the unreacted olefin from being mixed as impurities into the produced paraffin.
これにより、前記担体各々の重量と前記担体各々が担持した前記触媒の重量との和に対する、前記担体各々が担持した前記触媒の重量の割合が0.001%以上かつ0.01%未満となる本発明において、触媒を担持した担体だけでなく、担体とされずに触媒を担持しない粒状部材が反応塔に充填される場合でも、触媒量を確保してオレフィンへの水素添加反応を確実に生じさせ、未反応のオレフィンが製造されたパラフィンに不純物として混入するのを防止できる。 In the present invention, not all of the granular members having catalytic activity packed in the reaction tower are the carriers supporting the catalyst, and a part of the granular members are the carriers supporting the catalyst, It is preferable to mix with the remainder of the granular member not carrying the catalyst.
As a result, the ratio of the weight of the catalyst carried by each carrier to the sum of the weight of each carrier and the weight of the catalyst carried by each carrier is 0.001% or more and less than 0.01%. In the present invention, not only a carrier carrying a catalyst but also a granular member that is not made a carrier and does not carry a catalyst is charged in the reaction tower, the amount of the catalyst is ensured and the hydrogenation reaction to the olefin is reliably generated. It is possible to prevent the unreacted olefin from being mixed as impurities into the produced paraffin.
また、反応塔10に充填された全ての粒状部材が触媒を担持した担体とされているので、反応塔10における担体を含む全ての粒状部材の総重量と全ての担体が担持した触媒の総重量との和に対する、全ての担体が担持した触媒の総重量の割合が、0.001%以上かつ0.01%未満とされる。 The ratio of the weight of the catalyst supported by each support to the sum of the weight of each support in the
In addition, since all the granular members packed in the
上記実施形態のパラフィン製造装置1を用い、プロピレンへの水素添加反応によりプロパンを製造した。
反応塔10はステンレス鋼製で内径31mmとした。反応塔10における粒状部材の充填高さを50cmとした。反応塔10に充填した全ての粒状部材を、触媒を担持する担体とした。すなわち、触媒を担持した全担体の体積に対する、触媒を担持した全担体の体積と触媒を担持しない全粒状部材の体積との和の比率を1倍とした。触媒を担持した担体として、平均粒径3mmのエヌ・イーケムキャット(株)製のものを用いた。本実施例の各担体はαアルミナ製で、触媒としてパラジウム(Pd)を担持した。担体各々の重量と担体各々が担持した触媒の重量との和に対する、担体各々が担持した触媒の重量の割合(以下、この割合を担体による触媒の「担持率」と言う)を0.001%とした。
オレフィンガスシリンダー2から純度99.99vol %を超えるプロピレンを供給し、1.0L/minの流量でガス混合器5に導入し、水素ガスシリンダー6から純度99.999vol %を超える水素を供給し、1.1L/minの流量でガス混合器5に導入した。プロピレンと水素を混合器5において室温で混合した後に反応塔10に導入した。この際、反応塔10の内部圧力は0.3MPaGとし、冷却ジャケット11において冷媒として温度40℃の水を循環させた。
上記条件での反応塔10におけるプロピレンへの水素添加反応により、反応塔10内の入口10aから7cmの位置で最大発熱温度230℃を示した。
反応塔10の出口10bから排出されたプロパンガスに含まれる不純物を島津製作所(株)製ガスクロマトグラフ17により分析すると、水素以外の不純物は、残存プロピレン<0.1vol ppm 、メタン0.3vol ppm 、エタン0.5vol ppm 、ブタン0.6vol ppm であった。 [Example 1]
Propane was manufactured by the hydrogenation reaction to propylene using the
The
Propylene with a purity exceeding 99.99 vol% is supplied from the
Due to the hydrogenation reaction to propylene in the
When impurities contained in the propane gas discharged from the
担体による触媒の担持率を0.0005%とし、その他は実施例1と同じ条件でプロピレンへの水素添加反応によりプロパンを製造した。
上記条件での反応塔10におけるプロピレンへの水素添加反応により、反応塔10内の入口10aから10cmの位置で最大発熱温度220℃を示した。
反応塔10の出口10bから排出されたプロパンガスに含まれる不純物を島津製作所(株)製ガスクロマトグラフ17により分析すると、水素以外の不純物は、残存プロピレン1.3vol ppm 、メタン0.2vol ppm 、エタン0.3vol ppm 、ブタン<0.1vol ppm であった。 [Comparative Example 1]
Propane was produced by a hydrogenation reaction to propylene under the same conditions as in Example 1 except that the catalyst was supported on the support at 0.0005%.
Due to the hydrogenation reaction to propylene in the
When impurities contained in the propane gas discharged from the
担体による触媒の担持率を0.0005%とし、反応塔10の高さを実施例1の2倍とし、触媒を担持した担体の反応塔10における充填高さを実施例1の2倍とした。その他は実施例1と同じ条件でプロピレンへの水素添加反応によりプロパンを製造した。
上記条件での反応塔10におけるプロピレンへの水素添加反応により、反応塔10内の入口10aから9cmの位置で最大発熱温度220℃を示した。
反応塔10の出口10bから排出されたプロパンガスに含まれる不純物を島津製作所(株)製ガスクロマトグラフ17により分析すると、水素以外の不純物は、残存プロピレン1.2vol ppm 、メタン0.1vol ppm 、エタン0.3vol ppm 、ブタン<0.1vol ppm であった。 [Comparative Example 2]
The catalyst loading rate on the carrier was 0.0005%, the height of the
The maximum exothermic temperature of 220 ° C. was exhibited at a position 9 cm from the inlet 10a in the
When impurities contained in the propane gas discharged from the
担体による触媒の担持率を0.01%とし、各担体はγアルミナ製とした。その他は実施例1と同じ条件でプロピレンへの水素添加反応によりプロパンを製造した。
上記条件での反応塔10におけるプロピレンへの水素添加反応により、反応塔10内の入口10aから7cmの位置で最大発熱温度240℃を示した。
反応塔10の出口10bから排出されたプロパンガスに含まれる不純物を島津製作所(株)製ガスクロマトグラフ17により分析すると、水素以外の不純物は、残存プロピレン<0.1vol ppm 、メタン1.0vol ppm 、エタン0.9vol ppm 、ブタン1.0vol ppm であった。 [Comparative Example 3]
The catalyst loading rate by the carrier was 0.01%, and each carrier was made of γ-alumina. Other than that, propane was produced by a hydrogenation reaction to propylene under the same conditions as in Example 1.
Due to the hydrogenation reaction to propylene in the
When impurities contained in the propane gas discharged from the
担体による触媒の担持率を0.5%とし、各担体はγアルミナ製とした。その他は実施例1と同じ条件でプロピレンへの水素添加反応によりプロパンを製造した。
上記条件での反応塔10におけるプロピレンへの水素添加反応により、反応塔10内の入口10aから4cmの位置で最大発熱温度400℃を示した。
反応塔10の出口10bから排出されたプロパンガスに含まれる不純物を島津製作所(株)製ガスクロマトグラフ17により分析すると、水素以外の不純物は、残存プロピレン<0.1vol ppm 、メタン<0.1vol ppm 、エタン1.6vol %、ブタン1900 vol ppmであった。 [Comparative Example 4]
The catalyst loading rate by the carrier was 0.5%, and each carrier was made of γ-alumina. Other than that, propane was produced by a hydrogenation reaction to propylene under the same conditions as in Example 1.
The maximum exothermic temperature of 400 ° C. was exhibited at a
When impurities contained in the propane gas discharged from the
反応塔10に充填した粒状部材の中の一部を、触媒を担持した担体とした。担体として、材質がγアルミナ、平均粒径3mmのエヌ・イーケムキャット(株)製のものを用いた。触媒を担持しない粒状部材の残りは、平均粒径3mmのアズワン(株)製アルミナボールとした。担体による触媒の担持率を0.5%とした。触媒を担持した全担体の体積に対する、触媒を担持した全担体の体積と触媒を担持しない全粒状部材の体積との和の比率を500倍とした。触媒を担持した担体と触媒を担持しない粒状部材とを混合し、反応塔10に高さ方向寸法が50cmとなるよう充填した。その他は実施例1と同じ条件でプロピレンへの水素添加反応によりプロパンを製造した。
上記条件での反応塔10におけるプロピレンへの水素添加反応により、反応塔10内の入口10aから5cmの位置で最大発熱温度50℃を示した。
反応塔10の出口10bから排出されたプロパンガスに含まれる不純物を島津製作所(株)製ガスクロマトグラフ17により分析すると、水素以外の不純物は、残存プロピレン30vol %、メタン1.3vol ppm 、エタン0.4vol ppm 、ブタン0.5vol ppm であった。 [Comparative Example 5]
A part of the granular member packed in the
Due to the hydrogenation reaction to propylene in the
When impurities contained in the propane gas discharged from the
オレフィンガスシリンダー2から純度99.99vol %を超えるエチレンを供給し、その他は実施例1と同じ条件でエチレンへの水素添加反応によりエタンを製造した。
上記条件での反応塔10におけるエチレンへの水素添加反応により、反応塔10内の入口10aから6cmの位置で最大発熱温度250℃を示した。
反応塔10の出口10bから排出されたエタンガスに含まれる不純物を島津製作所(株)製ガスクロマトグラフ17により分析すると、水素以外の不純物は、残存エチレン<0.1vol ppm 、メタン0.3vol ppm 、プロパン<0.1vol ppm であった。 [Example 2]
Ethylene with a purity of more than 99.99 vol% was supplied from the
Due to the hydrogenation reaction to ethylene in the
When impurities contained in the ethane gas discharged from the
担体による触媒の担持率を0.0005%とし、その他は実施例2と同じ条件でエチレンへの水素添加反応によりエタンを製造した。
上記条件での反応塔10におけるエチレンへの水素添加反応により、反応塔10内の入口10aから8cmの位置で最大発熱温度240℃を示した。
反応塔10の出口10bから排出されたエタンガスに含まれる不純物を島津製作所(株)製ガスクロマトグラフ17により分析すると、水素以外の不純物は、残存エチレン1.0vol ppm 、メタン0.2vol ppm 、プロパン<0.1vol ppm であった。 [Comparative Example 6]
Ethane was produced by hydrogenation reaction to ethylene under the same conditions as in Example 2 except that the catalyst was supported on the support at 0.0005%.
Due to the hydrogenation reaction to ethylene in the
When impurities contained in ethane gas discharged from the
担体による触媒の担持率を0.01%とし、各担体はγアルミナ製とした。その他は実施例2と同じ条件でエチレンへの水素添加反応によりエタンを製造した。
上記条件での反応塔10におけるエチレンへの水素添加反応により、反応塔10内の入口10aから5cmの位置で最大発熱温度260℃を示した。
反応塔10の出口10bから排出されたエタンガスに含まれる不純物を島津製作所(株)製ガスクロマトグラフ17により分析すると、水素以外の不純物は、残存エチレン<0.1vol ppm 、メタン1.0vol ppm 、プロパン<0.1vol ppm であった。 [Comparative Example 7]
The catalyst loading rate by the carrier was 0.01%, and each carrier was made of γ-alumina. Other than that, ethane was produced by hydrogenation reaction to ethylene under the same conditions as in Example 2.
The maximum exothermic temperature of 260 ° C. was exhibited at a
When impurities contained in ethane gas discharged from the
例えば、反応塔10に充填される粒状部材の全てを触媒を担持した担体とせず、反応塔10に充填された粒状部材の中の一部を触媒を担持した担体とし、触媒を担持しない粒状部材の残りと混合してもよい。この場合、反応塔10における担体各々の重量と担体各々が担持した触媒の重量との和に対する、担体各々が担持した触媒の重量の割合が、0.001%以上かつ0.01%未満とされるだけでなく、反応塔10における担体を含む全ての粒状部材の総重量と全ての担体が担持した触媒の総重量との和に対する、全ての担体が担持した触媒の総重量の割合が0.001%以上かつ0.01%未満とされる。すなわち、0.001≦wc ×100/(ws +wc )<0.01とされるだけでなく、反応塔10における担体とされる粒状部材の総重量をΣws 、担体とされない粒状部材の総重量をΣwg 、全ての担体により担持される触媒の総重量をΣwc として、0.001≦Σwc ×100/(Σws +Σwg +Σwc )とされる。これにより、0.001≦wc ×100/(ws +wc )<0.01となる本発明において、触媒を担持した担体だけでなく、担体とされずに触媒を担持しない粒状部材が反応塔10に充填される場合でも、触媒量を確保してオレフィンへの水素添加反応を確実に生じさせ、未反応のオレフィンが製造されたパラフィンに不純物として混入するのを防止できる。なお、wc ×100/(ws +wc )<0.01であるので、Σwc ×100/(Σws +Σwg +Σwc )<0.01となる。 The present invention is not limited to the above embodiments and examples.
For example, not all of the granular members packed in the
Claims (6)
- 触媒活性を有しない複数の粒状部材を反応塔に充填し、
前記粒状部材の中の少なくとも一部を、触媒を担持した担体とし、
前記反応塔での前記触媒の存在下における気相状態のオレフィンと水素との反応によりパラフィンを製造する方法において、
前記担体を含む全ての前記粒状部材の総重量と全ての前記担体が担持した前記触媒の総重量との和に対する、全ての前記担体が担持した前記触媒の総重量の割合を、0.001%以上かつ0.01%未満とし、
前記担体各々の重量と前記担体各々が担持した前記触媒の重量との和に対する、前記担体各々が担持した前記触媒の重量の割合を、0.001%以上かつ0.01%未満とすることを特徴とするパラフィンの製造方法。 Packing a plurality of granular members having no catalytic activity into a reaction tower;
At least a part of the granular member is a carrier carrying a catalyst,
In the method for producing paraffin by the reaction of olefin in a gas phase with hydrogen in the presence of the catalyst in the reaction tower,
The ratio of the total weight of the catalyst supported by all the carriers to the sum of the total weight of all the granular members including the carrier and the total weight of the catalysts supported by all the carriers is 0.001% And less than 0.01%,
The ratio of the weight of the catalyst carried by each carrier to the sum of the weight of each carrier and the weight of the catalyst carried by each carrier is 0.001% or more and less than 0.01%. A method for producing paraffin. - 前記粒状部材の全てを前記触媒を担持した前記担体とする請求項1に記載のパラフィンの製造方法。 The method for producing paraffin according to claim 1, wherein all the granular members are used as the carrier carrying the catalyst.
- 前記粒状部材の中の一部を前記触媒を担持した前記担体とし、前記触媒を担持しない前記粒状部材の残りと混合する請求項1に記載のパラフィンの製造方法。 The method for producing paraffin according to claim 1, wherein a part of the granular member is used as the carrier carrying the catalyst and mixed with the rest of the granular member not carrying the catalyst.
- 前記オレフィンがエチレン、プロピレン、n-ブテンまたはイソブテンである請求項1~3の中の何れか1項に記載のパラフィンの製造方法。 The method for producing paraffin according to any one of claims 1 to 3, wherein the olefin is ethylene, propylene, n-butene or isobutene.
- 前記触媒はパラジウムを含み、前記担体がアルミナである請求項1~4の中の何れか1項に記載のパラフィンの製造方法。 The method for producing paraffin according to any one of claims 1 to 4, wherein the catalyst contains palladium, and the carrier is alumina.
- 前記パラフィンの純度が99.99vol %以上である請求項1~5の中の何れか1項に記載のパラフィンの製造方法。 The method for producing paraffin according to any one of claims 1 to 5, wherein the purity of the paraffin is 99.99 vol% or more.
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