WO2018121054A1 - 一种自带散热结构的紧凑型电机 - Google Patents
一种自带散热结构的紧凑型电机 Download PDFInfo
- Publication number
- WO2018121054A1 WO2018121054A1 PCT/CN2017/109308 CN2017109308W WO2018121054A1 WO 2018121054 A1 WO2018121054 A1 WO 2018121054A1 CN 2017109308 W CN2017109308 W CN 2017109308W WO 2018121054 A1 WO2018121054 A1 WO 2018121054A1
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- WO
- WIPO (PCT)
- Prior art keywords
- heat dissipation
- end cover
- stator
- pcb board
- magnetic
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/22—Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
- H02K9/227—Heat sinks
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/18—Casings or enclosures characterised by the shape, form or construction thereof with ribs or fins for improving heat transfer
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
- H02K1/182—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to stators axially facing the rotor, i.e. with axial or conical air gap
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/26—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors consisting of printed conductors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/20—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
- H02K5/207—Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium with openings in the casing specially adapted for ambient air
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
Definitions
- the invention relates to a motor, in particular to a compact motor with a self-contained heat dissipation structure.
- the motors used are usually required to be small and lightweight to reduce the load on the aircraft or vessel.
- the stator winding is mostly wound on the iron core. Not only the stator winding is complicated to process, but also the overall volume and mass of the motor are large due to the large number of stator windings.
- a PCB board motor has appeared, that is, a motor board in which a coil is drawn as a stator winding motor, which greatly reduces the volume and quality of the motor, but the heat dissipation of a small-sized motor is difficult, especially The heat dissipation of the electronic module as the heating main body in the motor, and if the heat dissipation method is used in the motor, a heat dissipation structure such as an axial flow fan is added to the motor, and the axial direction of the axial flow fan is introduced due to the vertical axial arrangement of the PCB board. The wind is blocked and it is difficult to circulate in the motor.
- the PCB board is affected by the axial wind for a long time.
- the stability of the PCB is difficult to guarantee and it is easy to be deformed and damaged. Therefore, the heat dissipation method of the traditional axial fan is not feasible.
- the volume and mass of the motor itself are Smaller, the increased heat dissipation structure will greatly increase the overall volume and quality of the motor, which also makes this kind of heat dissipation method unacceptable and has little application value.
- a compact motor with a heat dissipating structure comprising a PCB board stator with a coil drawn along its circumference, an electronic module and a magnetic steel rotor, the PCB board stator
- the heat dissipating shell and the end cap are respectively arranged symmetrically and outwardly on both sides, and the heat dissipating shell and the end cap are coaxially arranged with the PCB board stator, and the first mounting slot is arranged in the middle of the end cap, and the same side heat dissipating shell is located in the same a first partitioning groove of the side end cover, the first heat dissipating shell is disposed on a side surface of the end cap along a circumference thereof, and a plurality of first partitions radially distributed, and a bottom surface of the first mounting groove of the end cap is disposed along a circumference thereof
- the electronic module is integrated on the PCB board stator. This setting can further reduce the motor Overall volume and quality.
- the heat dissipation shell is rotatably disposed, the end cover is fixedly disposed, the PCB board stator is a ring structure, the heat dissipation shells on both sides of the PCB board stator are magnetic materials, and a magnetic conductive block is coaxially disposed between the two heat dissipation shells and the PCB board stator.
- the magnetic conductive block is sleeved on a rotating shaft, and the magnetic conductive block upper sleeve is inherently a non-magnetic magnetic ring located in the stator of the PCB board, and the two heat dissipation shells are sleeved on the rotating shaft and are in contact with the magnetic conductive block, close to the PCB board
- the protrusion protruding outward from the side surface of the heat dissipation case on the stator side is the magnetic steel rotor fixed on the heat dissipation case, and the PCB board stator is fixedly connected to the end cover.
- the two heat-dissipating shells are close to the side of the stator side of the PCB board.
- the convex and corresponding positions of the bumps are the shortest, forming a magnetic circuit, which is used as a magnetic steel rotor.
- the magnetic steel rotor and the heat dissipation shell are integrated, which avoids the magnetic steel rotor on the small volume heat dissipation shell.
- the cumbersome installation is simple and firm.
- the second mounting groove is located on the inner side surface of the radially outer edge of the end cover, and the outer side surface of the end cover outside the first mounting groove is provided with a plurality of radial scattering distributions.
- the third partition is located on the inner side surface of the radially outer edge of the end cover, and the outer side surface of the end cover outside the first mounting groove is provided with a plurality of radial scattering distributions.
- the arrangement of the third partition plate can increase the contact surface between the end cover and the air, and after the electronic module generating a large amount of heat conducts heat to the two end covers, the end cover with a larger heat dissipation surface has a better cooling effect;
- a small space is formed between the adjacent two third partitions, and the air passage in the small space can increase the internal wind pressure, thereby increasing the flow velocity of the wind, achieving rapid heat dissipation and allowing the wind to radially outward along the end cover. The flow allows the radial edge of the end cap to be effectively dissipated.
- the end cover is rotatably disposed, and the heat dissipation shell is fixedly disposed, and the two heat dissipation shells are fixedly connected to the PCB board stator through the bearing shaft, the two end covers are rotatably fixed on the bearing shaft, and the two end covers are disposed along the circumference thereof
- the magnetic steel rotors are respectively located in the mounting holes, and the side of the end cover is fixed with a pressure ring corresponding to the annular position formed by the plurality of steel magnetic steel rotors thereon.
- the pressure ring is used to limit the axial movement of the magnetic steel rotor, so that the magnetic steel rotor is fixed in the mounting hole of the end cover, and the arrangement enables the magnetic steel rotor to be flexibly assembled and disassembled compared to the welding of the magnetic steel rotor to the end cover. In turn, the motor is easy to assemble.
- the end cover mounting hole is a trapezoidal body having a small inner side area and a large outer side area, and the shape of the magnetic steel rotor corresponds to the shape of the mounting hole.
- the structure of the trapezoidal body allows the magnetic steel rotor to be more conveniently installed in the end cap mounting hole.
- the end cap mounting hole of the trapezoidal body can limit the axial inward movement of the magnetic steel rotor, that is, the end cap. Only a pressure ring can be arranged on the outer side, and no pressure ring is needed on both sides, thereby making the structure simpler and lighter in weight.
- reinforcing rings are respectively fixed on both sides of the stator of the PCB board.
- the material of the PCB board stator is not resistant to high temperature, that is, the PCB board stator under high temperature is more easily deformed and damaged, the reinforcement ring is set, the structural strength of the PCB board stator is increased, the deformation of the PCB board stator can be effectively avoided, and the motor is improved. Overall service life.
- the two reinforcing rings are located at the radially inner edge of the stator of the PCB board.
- the two reinforcing rings are located on the PCB board. At the radially outer edge of the stator. This arrangement strengthens the inner and outer parts of the stator of the PCB in the radial direction, and the stator of the PCB board is more robust.
- the compact motor of the invention has a heat dissipation structure, and the main heat generating electronic module is placed in the second installation slot of the fixed end cover (or the heat dissipation shell), and the heat is transmitted to the side cover (or the heat dissipation shell) on both sides.
- the heat-dissipating shell (or end cover) rotatably disposed on the same side is used for fixing the magnet steel rotor on the one hand, and the first partition (or the second partition) on the other hand when rotating Under the action of the plate), radial wind can be formed to dissipate heat from the same side end cover (or heat dissipation case), and the compact motor with its own heat dissipation structure will serve as a first partition (or second partition) for heat dissipation. It is arranged on the heat-dissipating shell (or end cover) of the fixed installation structure of the magnetic steel rotor.
- the structure is simple, and there is no need to separately provide a structure such as a cooling fan, that is, the high-efficiency heat dissipation of the motor can be realized without increasing the volume and quality of the motor.
- FIG. 1 is a schematic structural view of a first embodiment of the present invention
- FIG. 2 is a schematic view showing the assembly structure of the first embodiment of the present invention.
- FIG. 3 is a half cross-sectional view showing a first embodiment of the present invention without an end cap
- FIG. 4 is a schematic structural view of a second embodiment of the present invention.
- Figure 5 is a schematic view showing the assembly structure of a second embodiment of the present invention.
- Figure 6 is a schematic view showing the structure of a second embodiment of the present invention excluding an end cap and a magnetic steel rotor.
- a compact motor with a heat dissipation structure includes a rotating shaft 7, a PCB board stator 1 having a coil 11 drawn along its circumference, an electronic module 4 integrated on the PCB board stator 1, and a magnetic steel rotor 5, the rotating shaft 7 is sleeved with a magnetic conductive block 6 , and the magnetic conductive block 6 is covered with a non-magnetic magnetic ring 8 .
- the PCB plate stator 1 has a ring structure, and the PCB plate stator 1 has radial sides.
- the PCB board stator 1 Fixed at the inner edge
- the strong ring 12, the PCB board stator 1 is sleeved outside the non-magnetic conductive ring 8, and the two sides of the PCB board stator 1 are symmetrically and outwardly provided with a heat dissipation shell 2 and an end cover 3 coaxially therewith, respectively.
- the first side of the shell 2 adjacent to the end cover 3 is provided with a plurality of first partitions 21 of radial scattering distribution along the circumference thereof.
- the heat dissipating shell 2 is made of magnetic material, and the side of the heat dissipating shell 2 near the stator 1 side of the PCB board is evenly distributed along its circumference.
- the outwardly protruding projections are the magnetic steel rotors 5 fixed to the heat dissipation housing 2, and the two heat dissipation housings 2 are sleeved on the rotating shaft 7 and are in contact with the magnetic conductive block 6, and the end cover 3 is adjacent to the heat dissipation housing.
- a first mounting slot 31 is defined in the middle of the second side of the end cover.
- the bottom surface of the first mounting slot 31 of the end cover is provided with a plurality of air inlets 32 along the circumference thereof.
- the air inlet 32 is separated by a plurality of second partitions 33.
- a plurality of air outlets 34 are defined on the circumferential side wall of the first mounting groove 31, and a second mounting groove 23 is further disposed on the inner side surface of the radially outer edge of the end cover 3, and the outer side surface of the end cover 3 outside the first mounting groove 31 a third partition plate 35 is disposed on the same side end cover 3
- the main heat generating electronic module 4 is placed in the second mounting groove 23 of the fixed end cover 3, and the heat is transmitted to the side end covers 3 to increase the heat dissipating surface.
- the same side heat sink 2 rotates, the upper magnetic steel rotor 5 is driven, and at the same time, a radial wind is formed under the action of the first partition plate 21 on the outer side surface thereof; the same side heat dissipation shell 2 is located at the first side of the same side end cover 3
- the inside of the groove 31 is installed so that the radial wind generated by the heat dissipation case 2 flows to the end cover 3, so that heat dissipation to the same side end cover 3 is achieved.
- the wind is introduced by the air inlet 32 on the end cover 3, and is discharged by the air outlet 34 on the end cover 3 by the heat sink 2.
- the compact electric motor with a heat dissipating structure is disposed on the fixed structure heat dissipating shell 2 of the magnetic steel rotor 5, and has a simple structure, and does not need to be provided with a cooling fan or the like, that is, does not increase In the case of the volume and mass of the motor, efficient heat dissipation of the motor is achieved.
- the heat dissipation housing 2 on both sides of the PCB board stator 1 may be a non-magnetic material, and a mounting hole may be disposed thereon, and the magnetic steel rotor 5 may be mounted on the mounting hole of the heat dissipation housing 2, the kind
- the structure because the magnet steel rotor 5 needs to be installed one by one, the installation is cumbersome, therefore, in order to form the integrated structure of the magnetic steel rotor 5 and the heat dissipation shell 2, the cumbersome installation of the magnetic steel rotor 5 on the small volume heat dissipation shell 2 is avoided, thereby making the motor structure Simple, firm, and preferably, the PCB board stator 1 has a ring structure, and the heat dissipation shells 2 on both sides of the PCB board stator 1 are magnetic materials, and a magnetic conductive block 6 is coaxially disposed between the two heat dissipation shells 2 and the PCB board stator 1 .
- the magnetic conductive block 6 is sleeved on a rotating shaft 7, and the magnetic conductive block 6 is provided with a non-magnetic magnetic material in the stator 1 of the PCB board.
- a ring 8 the two heat dissipation shells 2 are sleeved on the rotating shaft 1 and are in contact with the magnetic conductive block 6 , and the protrusions protruding outward from the side of the heat dissipation shell 2 on the side of the stator 1 of the PCB board are fixed to the heat dissipation shell 2 .
- the upper magnet shaft 5, the PCB board stator 1 is fixedly connected to the end cover 3; the third partition plate 35 may or may not be provided, since the second mounting groove 23 is located at the inner side of the radially outer edge of the end cover 3
- the contact surface of the end cover 3 with the air can be increased, and electrons generating a large amount of heat are generated.
- the end cover 3 with a large heat dissipation surface has a good cooling effect, and on the other hand, a small space is formed between the adjacent two third partition plates 35, and the air passage of the small space can be increased.
- the second mounting groove 23 is located on the inner side of the radially outer edge of the end cover 3, and the outer side of the end cover 3 outside the first mounting groove 31 is provided with a plurality of radial scattering distributions
- the third partition 35 is preferred.
- a compact motor with a heat dissipation structure includes a PCB board stator 1 having a coil 11 drawn along its circumference, an electronic module 4 integrated on the PCB board stator 1, and a magnetic steel rotor. 5, a reinforcing ring 12 is respectively fixed on the radially outer edges of the two sides of the PCB board stator 1.
- the two sides of the PCB board stator 1 are symmetrically arranged outwardly and respectively arranged with the heat dissipation shell 2 and the end cover 3 coaxial with each other.
- a first partitioning plate 21 is disposed along a circumference of the heat dissipating shell 2 on the side of the end cover 3, and a second mounting groove 23 is further disposed on a side surface of the heat dissipating shell 2 adjacent to the PCB board stator 1 .
- the two heat dissipation shells 2 are fixedly connected to the PCB board stator 1 through the bearing shaft 9.
- the electronic module 4 is located in the second mounting groove 23 of the two heat dissipation shells 2, and the end cover 3 is near the middle side of the heat dissipation housing 2
- the first mounting slot 31 is provided.
- the bottom surface of the first mounting slot 31 of the end cover is provided with a plurality of air inlets 32 along the circumference thereof.
- the air inlet 32 is separated by a plurality of second partitions 33.
- the first mounting slot of the end cover A plurality of air outlets 34 are defined on the circumferential side wall of the 31, and the two end covers 3 are further provided on the circumference thereof for mounting the magnetic steel rotor 5
- the mounting hole 51 is a trapezoidal body having a small inner side area and a large outer side area.
- the shape of the magnetic steel rotor 5 corresponds to the shape of the mounting hole 51, and the magnetic steel rotor 5 is respectively located in the mounting hole 51.
- the outer side is fixed with a pressure ring 52 corresponding to an annular position formed by a plurality of steel magnetic steel rotors 5 thereon.
- the two end covers 3 are movably sleeved on the bearing shaft 9, and the same side heat dissipation shell 2 is located at the same side end after assembly. In the first mounting groove 31 of the cover 3, the end caps 3 are fixedly assembled.
- the main heat generating electronic module 4 is placed in a fixed arrangement.
- the second mounting groove 23 of the hot shell 2 transmits heat to the heat dissipating shells 2 on both sides, and the heat dissipating shell 2 with the first partition 21 can greatly increase the heat dissipating surface;
- the end cover 3 which is rotatably disposed on the same side rotates When the second partition plate 33 is formed thereon, radial wind is formed;
- the same side heat dissipation shell 2 is located in the first mounting groove 31 of the same side end cover 3, so that the radial wind generated by the end cover 3 will dissipate the heat dissipation shell 2
- the heat on the heat is taken away to achieve heat dissipation to the heat sink 2 on the same side.
- the compact electric motor with a heat dissipating structure is disposed on the fixed structure end cover 3 of the magnetic steel rotor 5, and has a simple structure, and does not need to be provided with a cooling fan or the like, that is, does not increase In the case of the volume and mass of the motor, efficient heat dissipation of the motor is achieved.
- the magnetic steel rotor 5 can be welded to the end cover 3, so that the magnetic steel rotor 5 can be flexibly assembled and disassembled, thereby facilitating the assembly of the motor.
- the two end covers 3 are along the same.
- a mounting hole 51 for mounting the magnetic steel rotor 5 is disposed on the circumference, the magnetic steel rotor 5 is respectively located in the mounting hole 51, and the side end of the end cover 3 is fixed with a pressure ring 52 corresponding to the annular position formed by the plurality of steel magnetic steel rotors 5 thereon;
- the mounting hole 51 of the end cover 3 may have the same structure as the inner and outer openings, or may be a trapezoidal body having a large outer opening area and a small outer opening area, or a trapezoidal body having a small inner opening area and a large outer opening area.
- the mounting hole is a trapezoidal body having a small inner side area and a large outer side area.
- the structure of the trapezoidal body allows the magnetic steel rotor 5 to be more conveniently mounted to the end cover mounting hole.
- the end cap mounting hole 51 of the trapezoidal body itself can restrict the axial inward movement of the magnetic steel rotor 5, that is, the end cap 3 can only be provided with a pressure ring on the outer side surface, without the pressure on both sides Ring 52, which makes the structure simpler and more quality Therefore, the mounting hole 51 of the end cap a small area outside the inner area larger trapezoidal body, the rotor magnet 5 and the mounting hole shape corresponding to a shape preferred.
- the compact motor of the invention has a heat dissipation structure, and the electronic module 4 can be integrated on the PCB 1 stator, or the mounting board belonging thereto can be separately provided. Since the electronic module 4 is integrated on the PCB 1 stator, additional installation is avoided.
- the board is arranged such that the overall volume and mass of the motor are small. Therefore, it is preferable that the electronic module 4 is integrated on the stator 1 of the PCB board; and because the material of the stator 1 of the PCB board is not resistant to high temperature, that is, the PCB board at a high temperature The stator 1 is more easily deformed and damaged.
- the two sides of the PCB plate stator 1 are respectively fixed. Reinforcing the ring 12; in order to strengthen the inner and outer portions of the PCB plate stator 1 in the radial direction, the PCB plate stator 1 is more robust.
- the two reinforcing rings 12 Both are located at the radially inner edge of the PCB plate stator 1.
- the two reinforcing rings 12 are located at the radially outer edge of the PCB plate stator 1.
- the invention relates to a motor, in particular to a compact motor with a self-contained heat dissipation structure.
- the motors used are usually required to be small and lightweight to reduce the load on the aircraft or vessel.
- the stator winding is mostly wound on the iron core. Not only the stator winding is complicated to process, but also the overall volume and mass of the motor are large due to the large number of stator windings.
- a PCB board motor has appeared, that is, a motor board in which a coil is drawn as a stator winding motor, which greatly reduces the volume and quality of the motor, but the heat dissipation of a small-sized motor is difficult, especially The heat dissipation of the electronic module as the heating main body in the motor, and if the heat dissipation method is used in the motor, a heat dissipation structure such as an axial flow fan is added to the motor, and the axial direction of the axial flow fan is introduced due to the vertical axial arrangement of the PCB board. The wind is blocked and it is difficult to circulate in the motor.
- the PCB board is affected by the axial wind for a long time.
- the stability of the PCB is difficult to guarantee and it is easy to be deformed and damaged. Therefore, the heat dissipation method of the traditional axial fan is not feasible.
- the volume and mass of the motor itself are Smaller, the increased heat dissipation structure will greatly increase the overall volume and quality of the motor, which also makes this kind of heat dissipation method unacceptable and has little application value.
- a compact motor with a heat dissipating structure comprising a PCB board stator with a coil drawn along its circumference, an electronic module and a magnetic steel rotor, the PCB board stator
- the heat dissipating shell and the end cap are respectively arranged symmetrically and outwardly on both sides, and the heat dissipating shell and the end cap are coaxially arranged with the PCB board stator, and the first mounting slot is arranged in the middle of the end cap, and the same side heat dissipating shell is located in the same a first partitioning groove of the side end cover, the first heat dissipating shell is disposed on a side surface of the end cap along a circumference thereof, and a plurality of first partitions radially distributed, and a bottom surface of the first mounting groove of the end cap is disposed along a circumference thereof
- the electronic module is integrated on the PCB board stator. With this arrangement, the motor can be further reduced and the overall volume of the mass.
- the heat dissipation shell is rotatably disposed, the end cover is fixedly disposed, the PCB board stator is a ring structure, the heat dissipation shells on both sides of the PCB board stator are magnetic materials, and a magnetic conductive block is coaxially disposed between the two heat dissipation shells and the PCB board stator.
- the magnetic conductive block is sleeved on a rotating shaft, and the magnetic conductive block upper sleeve is inherently a non-magnetic magnetic ring located in the stator of the PCB board, and the two heat dissipation shells are sleeved on the rotating shaft and are in contact with the magnetic conductive block, close to the PCB board
- the protrusion protruding outward from the side surface of the heat dissipation case on the stator side is the magnetic steel rotor fixed on the heat dissipation case, and the PCB board stator is fixedly connected to the end cover.
- the two heat-dissipating shells are close to the side of the stator side of the PCB board.
- the convex and corresponding positions of the bumps are the shortest, forming a magnetic circuit, which is used as a magnetic steel rotor.
- the magnetic steel rotor and the heat dissipation shell are integrated, which avoids the magnetic steel rotor on the small volume heat dissipation shell.
- the cumbersome installation is simple and firm.
- the second mounting groove is located on the inner side surface of the radially outer edge of the end cover, and the outer side surface of the end cover outside the first mounting groove is provided with a plurality of radial scattering distributions.
- the third partition is located on the inner side surface of the radially outer edge of the end cover, and the outer side surface of the end cover outside the first mounting groove is provided with a plurality of radial scattering distributions.
- the arrangement of the third partition plate can increase the contact surface between the end cover and the air, and after the electronic module generating a large amount of heat conducts heat to the two end covers, the end cover with a larger heat dissipation surface has a better cooling effect;
- a small space is formed between the adjacent two third partitions, and the air passage in the small space can increase the internal wind pressure, thereby increasing the flow velocity of the wind, achieving rapid heat dissipation and allowing the wind to radially outward along the end cover. flow, so that the end cap may also be obtained radial edge effective heat dissipation.
- the end cover is rotatably disposed, and the heat dissipation shell is fixedly disposed, and the two heat dissipation shells are fixedly connected to the PCB board stator through the bearing shaft, the two end covers are rotatably fixed on the bearing shaft, and the two end covers are disposed along the circumference thereof
- the magnetic steel rotors are respectively located in the mounting holes, and the side of the end cover is fixed with a pressure ring corresponding to the annular position formed by the plurality of steel magnetic steel rotors thereon.
- the pressure ring is used to limit the axial movement of the magnetic steel rotor, so that the magnetic steel rotor is fixed in the mounting hole of the end cover, compared to welding the magnetic steel rotor to On the end cover, this arrangement allows the magnetic steel rotor to be flexibly assembled and disassembled, thereby facilitating the assembly of the motor.
- the end cover mounting hole is a trapezoidal body having a small inner side area and a large outer side area, and the shape of the magnetic steel rotor corresponds to the shape of the mounting hole.
- the structure of the trapezoidal body allows the magnetic steel rotor to be more conveniently installed in the end cap mounting hole.
- the end cap mounting hole of the trapezoidal body can limit the axial inward movement of the magnetic steel rotor, that is, the end cap. Only a pressure ring can be arranged on the outer side, and no pressure ring is needed on both sides, thereby making the structure simpler and lighter in weight.
- reinforcing rings are respectively fixed on both sides of the stator of the PCB board.
- the material of the PCB board stator is not resistant to high temperature, that is, the PCB board stator at high temperature is more easily deformed and damaged, and the setting of the reinforcing ring increases the structural strength of the PCB board stator, which can effectively avoid The deformation of the PCB board stator is damaged, which improves the overall service life of the motor.
- the two reinforcing rings are located at the radially inner edge of the stator of the PCB board.
- the two reinforcing rings are located on the PCB board. At the radially outer edge of the stator. This arrangement strengthens the inner and outer parts of the stator of the PCB in the radial direction, and the stator of the PCB board is more robust.
- the compact motor of the invention has a heat dissipation structure, and the main heat generating electronic module is placed in the second installation slot of the fixed end cover (or the heat dissipation shell), and the heat is transmitted to the side cover (or the heat dissipation shell) on both sides.
- the heat-dissipating shell (or end cover) rotatably disposed on the same side is used for fixing the magnet steel rotor on the one hand, and the first partition (or the second partition) on the other hand when rotating Under the action of the plate), radial wind can be formed to dissipate heat from the same side end cover (or heat dissipation case), and the compact motor with its own heat dissipation structure will serve as a first partition (or second partition) for heat dissipation. It is arranged on the heat-dissipating shell (or end cover) of the fixed installation structure of the magnetic steel rotor.
- the structure is simple, and there is no need to separately provide a structure such as a cooling fan, that is, the high-efficiency heat dissipation of the motor can be realized without increasing the volume and quality of the motor.
- FIG. 1 is a schematic structural view of a first embodiment of the present invention
- FIG. 2 is a schematic view showing the assembly structure of the first embodiment of the present invention.
- FIG. 3 is a half cross-sectional view showing a first embodiment of the present invention without an end cap
- FIG. 4 is a schematic structural view of a second embodiment of the present invention.
- Figure 5 is a schematic view showing the assembly structure of a second embodiment of the present invention.
- Figure 6 is a schematic view showing the structure of a second embodiment of the present invention excluding an end cap and a magnetic steel rotor.
- a compact motor with a heat dissipation structure includes a rotating shaft 7, a PCB board stator 1 having a coil 11 drawn along its circumference, an electronic module 4 integrated on the PCB board stator 1, and a magnetic steel rotor 5, the rotating shaft 7 is sleeved with a magnetic conductive block 6 , and the magnetic conductive block 6 is covered with a non-magnetic magnetic ring 8 .
- the PCB plate stator 1 has a ring structure, and the PCB plate stator 1 has radial sides.
- the PCB board stator 1 Fixed at the inner edge
- the strong ring 12, the PCB board stator 1 is sleeved outside the non-magnetic conductive ring 8, and the two sides of the PCB board stator 1 are symmetrically and outwardly provided with a heat dissipation shell 2 and an end cover 3 coaxially therewith, respectively.
- the first side of the shell 2 adjacent to the end cover 3 is provided with a plurality of first partitions 21 of radial scattering distribution along the circumference thereof.
- the heat dissipating shell 2 is made of magnetic material, and the side of the heat dissipating shell 2 near the stator 1 side of the PCB board is evenly distributed along its circumference.
- the outwardly protruding projections are the magnetic steel rotors 5 fixed to the heat dissipation housing 2, and the two heat dissipation housings 2 are sleeved on the rotating shaft 7 and are in contact with the magnetic conductive block 6, and the end cover 3 is adjacent to the heat dissipation housing.
- a first mounting slot 31 is defined in the middle of the second side of the end cover.
- the bottom surface of the first mounting slot 31 of the end cover is provided with a plurality of air inlets 32 along the circumference thereof.
- the air inlet 32 is separated by a plurality of second partitions 33.
- a plurality of air outlets 34 are defined on the circumferential side wall of the first mounting groove 31, and a second mounting groove 23 is further disposed on the inner side surface of the radially outer edge of the end cover 3, and the outer side surface of the end cover 3 outside the first mounting groove 31 a third partition plate 35 is disposed on the same side end cover 3
- the main heat generating electronic module 4 is placed in the second mounting groove 23 of the fixed end cover 3, and the heat is transmitted to the side end covers 3 to increase the heat dissipating surface.
- the same side heat sink 2 rotates, the upper magnetic steel rotor 5 is driven, and at the same time, a radial wind is formed under the action of the first partition plate 21 on the outer side surface thereof; the same side heat dissipation shell 2 is located at the first side of the same side end cover 3
- the inside of the groove 31 is installed so that the radial wind generated by the heat dissipation case 2 flows to the end cover 3, so that heat dissipation to the same side end cover 3 is achieved.
- the wind is introduced by the air inlet 32 on the end cover 3, and is discharged by the air outlet 34 on the end cover 3 by the heat sink 2.
- the compact electric motor with a heat dissipating structure is disposed on the fixed structure heat dissipating shell 2 of the magnetic steel rotor 5, and has a simple structure, and does not need to be provided with a cooling fan or the like, that is, does not increase In the case of the volume and mass of the motor, efficient heat dissipation of the motor is achieved.
- the heat dissipation shells 2 on both sides of the PCB plate stator 1 may be non-magnetic a material on which a mounting hole can be disposed, and a magnetic steel rotor 5 can be mounted on a mounting hole of the heat dissipation housing 2, the kind of knot Structure, because the magnet steel rotor 5 needs to be installed one by one, the installation is cumbersome, therefore, in order to make the magnetic steel rotor 5 and the heat dissipation shell 2 forming an integral structure to avoid the cumbersome installation of the magnetic steel rotor 5 on the small-volume heat-dissipating shell 2, thereby making the motor junction
- the structure is simple and firm, and preferably, the stator 1 of the PCB board is a ring structure, and the heat dissipation on both sides of the stator 1 of the PCB board
- the shell 2 is made of a magnetic material, and a magnetic conductive block 6 is coaxially disposed between the two heat dissipation shells
- the magnetic block 6 is sleeved on a rotating shaft 7, and the magnetic conductive block 6 is provided with a non-magnetic magnetic material in the stator 1 of the PCB.
- Ring 8 the two heat dissipation shells 2 are sleeved on the rotating shaft 1 and are in contact with the magnetic conductive block 6, near the PCB board stator 1 a convex piece protruding outwardly from a side surface of the heat dissipation case 2 is a magnetic steel rotor 5 fixed to the heat dissipation case 2,
- the PCB board stator 1 and the end cover 3 are fixedly connected; the third partition plate 35 may or may not be provided, due to
- the second mounting groove 23 is located on the inner side of the radially outer edge of the end cover 3, and the outer end of the end cover 3 outside the first mounting groove 31 When a plurality of third partitions 35 of radial scattering distribution are provided on the side, on the one hand, the end cover 3 and the air can be enlarged.
- the contact surface after the electronic module 4 generating a large amount of heat conducts heat to the end caps 4, the heat dissipating surface is large
- the end cover 3 has a good cooling effect, and on the other hand, a small space is formed between the adjacent two third partitions 35, and the small space is small.
- the air duct can increase the internal wind pressure, thereby increasing the flow velocity of the wind, achieving rapid heat dissipation and making the wind edge
- the cover 3 flows radially outward, so that the radial edge of the end cover 3 can also be effectively dissipated, so the second mounting slot 23 is located on the inner side of the radially outer edge of the end cover 3, and the outer side of the end cover 3 outside the first mounting groove 31 is provided
- a plurality of third spacers 35 of radial scattering distribution are preferred.
- a compact motor with a heat dissipation structure includes a PCB board stator 1 having a coil 11 drawn along its circumference, an electronic module 4 integrated on the PCB board stator 1, and a magnetic steel rotor. 5, a reinforcing ring 12 is respectively fixed on the radially outer edges of the two sides of the PCB board stator 1.
- the two sides of the PCB board stator 1 are symmetrically arranged outwardly and respectively arranged with the heat dissipation shell 2 and the end cover 3 coaxial with each other.
- a first partitioning plate 21 is disposed along a circumference of the heat dissipating shell 2 on the side of the end cover 3, and a second mounting groove 23 is further disposed on a side surface of the heat dissipating shell 2 adjacent to the PCB board stator 1 .
- the two heat dissipation shells 2 are fixedly connected to the PCB board stator 1 through the bearing shaft 9 .
- the electronic module 4 is located in the second mounting groove 23 of the two heat dissipation shells 2 , and the end cover 3 is adjacent to the middle side of the heat dissipation shell 2 .
- the first mounting slot 31 is provided.
- the bottom surface of the first mounting slot 31 of the end cover is provided with a plurality of air inlets 32 along the circumference thereof.
- the air inlet 32 is separated by a plurality of second partitions 33.
- the first mounting slot of the end cover A plurality of air outlets 34 are defined on the circumferential side wall of the 31, and the two end covers 3 are further provided on the circumference thereof for mounting the magnetic steel rotor 5
- the mounting hole 51 is a trapezoidal body having a small inner side area and a large outer side area.
- the shape of the magnetic steel rotor 5 corresponds to the shape of the mounting hole 51, and the magnetic steel rotor 5 is respectively located in the mounting hole 51.
- the outer side is fixed with a pressure ring 52 corresponding to an annular position formed by a plurality of steel magnetic steel rotors 5 thereon.
- the two end covers 3 are movably sleeved on the bearing shaft 9, and the same side heat dissipation shell 2 is located at the same side end after assembly. In the first mounting groove 31 of the cover 3, the end caps 3 are fixedly assembled.
- the main heat generating electronic module 4 is placed in a fixed arrangement.
- the second mounting groove 23 of the hot shell 2 transmits heat to the heat dissipating shells 2 on both sides, and the heat dissipating shell 2 with the first partition 21 can greatly increase the heat dissipating surface;
- the end cover 3 which is rotatably disposed on the same side rotates When the second partition plate 33 is formed thereon, radial wind is formed;
- the same side heat dissipation shell 2 is located in the first mounting groove 31 of the same side end cover 3, so that the radial wind generated by the end cover 3 will dissipate the heat dissipation shell 2
- the heat on the heat is taken away to achieve heat dissipation to the heat sink 2 on the same side.
- the compact electric motor with a heat dissipating structure is disposed on the fixed structure end cover 3 of the magnetic steel rotor 5, and has a simple structure, and does not need to be provided with a cooling fan or the like, that is, does not increase In the case of the volume and mass of the motor, efficient heat dissipation of the motor is achieved.
- the magnetic steel rotor 5 can be welded to the end cap 3 for the magnetic steel rotor 5
- the utility model can be flexibly disassembled and assembled, thereby facilitating the assembly of the motor.
- the two end covers 3 are provided along the circumference thereof for installation.
- the mounting hole 51 of the magnet rotor 5, the magnet steel rotor 5 are respectively located in the mounting hole 51, and the side cover 3 is fixed on the side a pressure ring 52 corresponding to an annular position formed by a plurality of steel magnetic steel rotors 5; a mounting hole on the end cover 3 51 may have the same structure as the inner and outer openings, or may have a large inner opening area and a small outer opening area.
- the trapezoidal body may also be a trapezoidal body having a small outer opening area and a large outer opening area, when the end cap mounting hole is inside a trapezoidal body having a small outer side area and a large outer side area, and the shape of the magnetic steel rotor 5 corresponds to the shape of the mounting hole,
- the structure of the trapezoidal body allows the magnet rotor 5 to be more conveniently mounted in the end cap mounting hole 51, and the other side
- the end cover mounting hole 51 of the trapezoidal body itself can restrict the axial inward movement of the magnetic steel rotor 5, that is, the end cover 3 Only a pressure ring is provided on the outer side surface, and the pressure ring 52 is not required on both sides, thereby making the structure simpler.
- the mass is lighter, and therefore, the end cap mounting hole 51 is a trapezoidal body having a small inner side area and a large outer side area, the magnetic steel
- the shape of the rotor 5 is preferably corresponding to the shape of the mounting hole.
- the invention has a compact motor with a heat dissipation structure, and the electronic module 4 can be integrated into the PCB plate stator 1
- the mounting board belonging thereto can also be separately provided, since the electronic module 4 is integrated on the PCB 1 stator, Avoiding additional mounting plate settings, resulting in a smaller overall size and mass of the motor, therefore, the electronic mode
- the block 4 is preferably integrated on the PCB board stator 1; and because the material of the PCB board stator 1 is not high temperature resistant, That is, the stator 1 of the PCB board at a high temperature is more easily deformed and damaged, and therefore, the structure of the stator 1 of the PCB is increased.
- a reinforcing ring 12 is respectively fixed on both sides of the stator 1 of the PCB; in order to make the stator 1 of the PCB board radially, The external reinforcement is fixed, and the PCB board stator 1 is more secure.
- the two reinforcement rings 12 are Both are located at the radially inner edge of the PCB plate stator 1.
- the two reinforcing rings 12 are all in position. At the radially outer edge of the PCB plate stator 1.
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Abstract
一种自带散热结构的紧凑型电机,包括沿其圆周绘有线圈的PCB板定子(1)、电子模块(4)和磁钢转子(5),PCB板定子(1)的两侧对称并向外分别依次设有散热壳(2)和端盖(3),端盖(3)中部设有第一安装槽(31),同侧散热壳(2)装配后位于同侧端盖(3)的第一安装槽(31)内,散热壳(2)和端盖(3)中其一可转动设置、另一固定设置,固定设置的散热壳(2)或端盖(3)上设有第二安装槽(23),装配后所述电子模块(4)位于第二安装槽(23)内,磁钢转子(5)沿可转动设置的散热壳(2)或端盖(3)圆周均匀分布并固定。电机结构简单,无需另设散热风扇等结构。
Description
本发明涉及一种电机,特别是指一种自带散热结构的紧凑型电机。
航空或航海领域,通常要求所使用的电机体积小、质量轻,以减小飞机或船只的载重。然而传统电机,其定子绕组的制作大都是在铁芯上绕上导线,不仅定子绕组加工繁琐,且因定子绕组匝数多,电机整体体积、质量均较大。为解决上述问题,出现了PCB板电机,即采用绘制有线圈的PCB板作为定子绕组的电机,这种电机虽大大减小了电机的体积和质量,但小体积的电机散热难度大,特别是电机内作为发热主体的电子模块的散热,且若按传统的散热方式,在电机内增加散热风扇如轴流风扇等散热结构,一方面因PCB板垂直轴向设置,轴流风扇引入的轴向风受阻,在电机内难以流通,同时PCB板长期受轴向风力的作用,其稳定性难以保证,易变形损坏,故传统轴流风扇的散热方式不可行,另一方面电机本身体积、质量均较小,增加的散热结构会大大增加电机整体的体积和质量,这也使得该种散热方式不可取且应用价值不大。
发明内容
本发明的目的在于提供一种自带散热结构的紧凑型电机。
为实现本发明的目的,现详细说明其技术方案:一种自带散热结构的紧凑型电机,包括沿其圆周绘有线圈的PCB板定子、电子模块和磁钢转子,所述PCB板定子的两侧对称并向外分别依次设有散热壳和端盖,所述散热壳和端盖均与PCB板定子同轴设置,端盖中部设有第一安装槽,同侧散热壳装配后位于同侧端盖的第一安装槽内,所述散热壳靠近端盖的一侧面上沿其圆周设有若干径向散射分布的第一隔板,端盖第一安装槽的底面上沿其圆周设有若干进风口,所述进风口由若干第二隔板分隔而成,端盖第一安装槽圆周侧壁上设有若干出风口,所述散热壳和端盖中其一可转动设置、另一固定设置,固定设置的散热壳或端盖上设有第二安装槽,装配后所述电子模块位于第二安装槽内,所述磁钢转子沿可转动设置的散热壳或端盖圆周均匀分布并固定,所述两端盖固定装配连接。
进一步地,电子模块集成于PCB板定子上。该设置,可进一步减小电机
整体体积和质量。
进一步地,散热壳可转动设置、端盖固定设置,PCB板定子为环形结构,PCB板定子两侧的散热壳为磁性材料,两散热壳间、PCB板定子内同轴设有一导磁块,所述导磁块套固于一转轴上,导磁块上套固有一位于PCB板定子内的非导磁环,所述两散热壳套固于转轴上并与导磁块接触,靠近PCB板定子侧的散热壳的侧面向外凸出的凸块为所述固定于散热壳上的磁钢转子,所述PCB板定子与端盖固定连接。为磁性材料的两散热壳与中间的导磁块接触后形成一磁体,在导磁块内外环边外漏磁场被转轴和非导磁环屏蔽后,两散热壳上靠近PCB板定子侧的侧面外凸且位置相对应的凸块间路径最短,形成磁路,用作磁钢转子,即该种结构下,磁钢转子与散热壳为一体结构,避免了小体积散热壳上磁钢转子的繁琐安装,其结构简单、牢固。
进一步地,当散热壳可转动设置、端盖固定设置时,第二安装槽位于端盖径向外边缘的内侧面,第一安装槽外的端盖的外侧面上设有若干径向散射分布的第三隔板。第三隔板的设置,一方面可增大端盖与空气的接触面,在产生大量热量的电子模块将热量传导给两端盖后,散热面较大的端盖降温效果好;另一方面相邻两第三隔板间形成小空间的风道,小空间的风道可增大其内风压,进而增大风的流速,实现快速散热的同时,并使风沿端盖径向向外流动,使端盖径向边缘也可得到有效散热。
进一步地,端盖可转动设置、散热壳固定设置,两散热壳通过轴承轴与PCB板定子固定连接,所述两端盖可转动地固定于轴承轴上,两端盖上沿其圆周设有用于安装磁钢转子的安装孔,磁钢转子分别位于安装孔内,端盖侧面固定有与其上若干钢磁钢转子形成的环形位置相对应的压环。压环用于限制磁钢转子的轴向移动,使磁钢转子固定于端盖的安装孔内,相比于将磁钢转子焊于端盖上,该设置使磁钢转子可灵活拆装,进而使电机组装方便。
进一步地,端盖安装孔为内侧面积小外侧面积大的梯形体,所述磁钢转子形状与安装孔形状相对应。一方面,梯形体的结构使磁钢转子可更方便地安装于端盖安装孔内,另一方面,梯形体的端盖安装孔本身可限制磁钢转子轴向向内的移动,即端盖仅外侧面设置一压环即可,而无需两侧面均设置压环,进而使结构更简单,质量更轻。
进一步地,PCB板定子两侧面上分别固定有加强环。PCB板定子的材质使其不耐高温,即高温下的PCB板定子较易变形损坏,加强环的设置,增加了PCB板定子的结构强度,可有效避免PCB板定子的变形损坏,提高了电机整体的使用寿命。
进一步地,当散热壳可转动设置、端盖固定设置时,两加强环均位于PCB板定子径向内部边缘处,当端盖可转动设置、散热壳固定设置时,两加强环均位于PCB板定子径向外部边缘处。该设置,使PCB板定子径向上的内、外部加强固定,PCB板定子牢固性更好。
本发明自带散热结构的紧凑型电机,主要产热的电子模块置于固定设置的端盖(或散热壳)的第二安装槽内,并将热量传导给两侧端盖(或散热壳),增大与空气的接触面,同侧可转动设置的散热壳(或端盖)一方面用于磁钢转子的固定,另一方面使转动时在其上第一隔板(或第二隔板)的作用下可形成径向风,对同侧端盖(或散热壳)进行散热,该自带散热结构的紧凑型电机,将起散热作用的第一隔板(或第二隔板)设置于磁钢转子的固定安装结构散热壳(或端盖)上,其结构简单,无需另设散热风扇等结构,即在不增加电机体积和质量的情况下,实现电机的高效散热。
图1为本发明第一种实施方式的结构示意图;
图2为本发明第一种实施方式的装配结构示意图;
图3为本发明第一种实施方式不包括端盖的半剖结构示意图;
图4为本发明第二种实施方式的结构示意图;
图5为本发明第二种实施方式的装配结构示意图;
图6为本发明第二种实施方式不包括端盖和磁钢转子的结构示意图。
图1至图3示出了本发明自带散热结构的紧凑型电机的第一种实施方式。如图1至图3所示,一种自带散热结构的紧凑型电机,包括转轴7、沿其圆周绘有线圈11的PCB板定子1、集成于PCB板定子1上的电子模块4、以及磁钢转子5,所述转轴7上套固有一导磁块6,导磁块6上套固有一非导磁环8,所述PCB板定子1为环形结构,PCB板定子1两侧面径向内部边缘处分别固定有加
强环12,PCB板定子1间隙套于非导磁环8外,所述PCB板定子1的两侧对称并向外分别依次设有与其同轴的散热壳2和端盖3,所述散热壳2靠近端盖3的一侧面上沿其圆周设有若干径向散射分布的第一隔板21,散热壳2为磁性材料,靠近PCB板定子1侧的散热壳2的侧面沿其圆周均匀向外凸出的凸块为所述固定于散热壳2上的磁钢转子5,所述两散热壳2套固于转轴7上并与导磁块6接触,所述端盖3靠近散热壳2一侧中部设有第一安装槽31,端盖第一安装槽31的底面上沿其圆周设有若干进风口32,所述进风口32由若干第二隔板33分隔而成,端盖第一安装槽31圆周侧壁上设有若干出风口34,所述端盖3径向外边缘的内侧面还设有第二安装槽23,第一安装槽31外的端盖3的外侧面上设有若干径向散射分布的第三隔板35,所述两端盖3活动套固于转轴7上,同侧散热壳2装配后位于同侧端盖3的第一安装槽31内,PCB板定子1与两端盖3卡固连接,装配后所述电子模块4位于两端盖3的第二安装槽23内,所述两端盖3固定装配连接。
在本发明的第一种实施例中,主要产热的电子模块4置于固定设置的端盖3的第二安装槽23内,并将热量传导给两侧端盖3,以增大散热面;同侧散热壳2转动时,带动其上磁钢转子5,同时在其外侧面上第一隔板21的作用下形成径向风;同侧散热壳2位于同侧端盖3的第一安装槽31内,以便散热壳2产生的径向风流至端盖3,实现对同侧端盖3的散热。具体地,风由端盖3上的进风口32进,在散热壳2的作用下,由端盖3上的出风口34出。该自带散热结构的紧凑型电机,将起散热作用的第一隔板21设置于磁钢转子5的固定结构散热壳2上,其结构简单,无需另设散热风扇等结构,即在不增加电机体积和质量的情况下,实现电机的高效散热。
本发明的第一种实施例中,PCB板定子1两侧的散热壳2可以是非磁性材料,其上可设置安装孔,磁钢转子5则可安装在散热壳2的安装孔上,该种结构,因磁钢转子5需一个一个安装,安装繁琐,因此,为使磁钢转子5与散热壳2形成一体结构,避免小体积散热壳2上磁钢转子5的繁琐安装,从而使电机结构简单、牢固,较佳地,PCB板定子1为环形结构,PCB板定子1两侧的散热壳2为磁性材料,两散热壳2间、PCB板定子1内同轴设有一导磁块6,所述导磁块6套固于一转轴7上,导磁块6上套固有一位于PCB板定子1内的非导磁
环8,所述两散热壳2套固于转轴1上并与导磁块6接触,靠近PCB板定子1侧的散热壳2的侧面向外凸出的凸块为所述固定于散热壳2上的磁钢转子5,所述PCB板定子1与端盖3固定连接;第三隔板35可设置,也可不设置,由于在第二安装槽23位于端盖3径向外边缘的内侧面,第一安装槽31外的端盖3的外侧面上设有若干径向散射分布的第三隔板35时,一方面可增大端盖3与空气的接触面,在产生大量热量的电子模块4将热量传导给两端盖4后,散热面较大的端盖3降温效果好,另一方面相邻两第三隔板35间形成小空间的风道,小空间的风道可增大其内风压,进而增大风的流速,实现快速散热的同时,并使风沿端盖3径向向外流动,使端盖3径向边缘也可得到有效散热,因此,第二安装槽23位于端盖3径向外边缘的内侧面,第一安装槽31外的端盖3的外侧面上设有若干径向散射分布的第三隔板35为较佳。
图4至图6示出了本发明自带散热结构的紧凑型电机的第二种实施方式。如图4至图6所示,一种自带散热结构的紧凑型电机,包括沿其圆周绘有线圈11的PCB板定子1、集成于PCB板定子1上的电子模块4、以及磁钢转子5,所述PCB板定子1两侧面径向外部边缘处分别固定有加强环12,PCB板定子1的两侧对称并向外分别依次设有与其同轴的散热壳2和端盖3,所述散热壳2靠近端盖3的一侧面上沿其圆周设有若干径向散射分布的第一隔板21,散热壳2靠近PCB板定子1的一侧面上还设有第二安装槽23,所述两散热壳2通过轴承轴9与PCB板定子1固定连接,装配后所述电子模块4位于两散热壳2的第二安装槽23内,所述端盖3靠近散热壳2一侧中部设有第一安装槽31,端盖第一安装槽31的底面上沿其圆周设有若干进风口32,所述进风口32由若干第二隔板33分隔而成,端盖第一安装槽31圆周侧壁上设有若干出风口34,所述两端盖3上沿其圆周还设有用于安装磁钢转子5的安装孔51,所述端盖安装孔51为内侧面积小外侧面积大的梯形体,所述磁钢转子5形状与安装孔51形状相对应,磁钢转子5分别位于安装孔51内,端盖3外侧面固定有与其上若干钢磁钢转子5形成的环形位置相对应的压环52,所述两端盖3活动套固于轴承轴9上,装配后同侧散热壳2位于同侧端盖3的第一安装槽31内,所述两端盖3固定装配连接。
在本发明第二种实施方式中,主要产热的电子模块4置于固定设置的散
热壳2的第二安装槽23内,并将热量传导给两侧散热壳2,带有第一隔板21的散热壳2可大大增大散热面;同侧可转动设置的端盖3转动时,在其上第二隔板33的作用下形成径向风;同侧散热壳2位于同侧端盖3的第一安装槽31内,以便端盖3产生的径向风将散热壳2上的热量带走,实现对同侧散热壳2的散热。具体地,风由端盖3上的进风口32进,在端盖3第二隔板33的作用下,经第一安装槽31同侧散热壳2后由端盖3上的出风口34出。该自带散热结构的紧凑型电机,将起散热作用的第二隔板33设置于磁钢转子5的固定结构端盖3上,其结构简单,无需另设散热风扇等结构,即在不增加电机体积和质量的情况下,实现电机的高效散热。
本发明的第二种实施例中,磁钢转子5可焊于端盖3上,为使磁钢转子5可灵活拆装,进而使电机组装方便,较佳地,两端盖3上沿其圆周设有用于安装磁钢转子5的安装孔51,磁钢转子5分别位于安装孔51内,端盖3侧面固定有与其上若干钢磁钢转子5形成的环形位置相对应的压环52;端盖3上的安装孔51可以是内外侧开口相同的结构,也可以是内侧开口面积大外侧开口面积小的梯形体,还可以是内侧开口面积小外侧开口面积大的梯形体,当端盖安装孔为内侧面积小外侧面积大的梯形体,所述磁钢转子5形状与安装孔形状相对应时,一方面,梯形体的结构使磁钢转子5可更方便地安装于端盖安装孔51内,另一方面,梯形体的端盖安装孔51本身可限制磁钢转子5轴向向内的移动,即端盖3仅外侧面设置一压环即可,而无需两侧面均设置压环52,进而使结构更简单,质量更轻,因此,端盖安装孔51为内侧面积小外侧面积大的梯形体,所述磁钢转子5形状与安装孔形状相对应为较佳。
本发明自带散热结构的紧凑型电机,电子模块4可集成于PCB板定子1上,也可单独设置属于其的安装板,由于电子模块4集成于PCB板定子1上,避免了另外的安装板设置,从而使得电机整体体积和质量均较小,因此,电子模块4集成于PCB板定子1上为较佳;且由于PCB板定子1的材质使其不耐高温,即高温下的PCB板定子1较易变形损坏,因此,为增加PCB板定子1的结构强度,有效避免PCB板定子1的变形损坏,提高电机整体的使用寿命,较佳地,PCB板定子1两侧面上分别固定有加强环12;为使PCB板定子1径向上的内、外部加强固定,PCB板定子1牢固性更好,实施例一中,较佳地,两加强环12
均位于PCB板定子1径向内部边缘处,实施例二中,较佳地,两加强环12均位于PCB板定子1径向外部边缘处。
一种自带散热结构的紧凑型电机
技术领域
本发明涉及一种电机,特别是指一种自带散热结构的紧凑型电机。
背景技术
航空或航海领域,通常要求所使用的电机体积小、质量轻,以减小飞机或船只的载重。然而传统电机,其定子绕组的制作大都是在铁芯上绕上导线,不仅定子绕组加工繁琐,且因定子绕组匝数多,电机整体体积、质量均较大。为解决上述问题,出现了PCB板电机,即采用绘制有线圈的PCB板作为定子绕组的电机,这种电机虽大大减小了电机的体积和质量,但小体积的电机散热难度大,特别是电机内作为发热主体的电子模块的散热,且若按传统的散热方式,在电机内增加散热风扇如轴流风扇等散热结构,一方面因PCB板垂直轴向设置,轴流风扇引入的轴向风受阻,在电机内难以流通,同时PCB板长期受轴向风力的作用,其稳定性难以保证,易变形损坏,故传统轴流风扇的散热方式不可行,另一方面电机本身体积、质量均较小,增加的散热结构会大大增加电机整体的体积和质量,这也使得该种散热方式不可取且应用价值不大。
发明内容
本发明的目的在于提供一种自带散热结构的紧凑型电机。
为实现本发明的目的,现详细说明其技术方案:一种自带散热结构的紧凑型电机,包括沿其圆周绘有线圈的PCB板定子、电子模块和磁钢转子,所述PCB板定子的两侧对称并向外分别依次设有散热壳和端盖,所述散热壳和端盖均与PCB板定子同轴设置,端盖中部设有第一安装槽,同侧散热壳装配后位于同侧端盖的第一安装槽内,所述散热壳靠近端盖的一侧面上沿其圆周设有若干径向散射分布的第一隔板,端盖第一安装槽的底面上沿其圆周设有若干进风口,所述进风口由若干第二隔板分隔而成,端盖第一安装槽圆周侧壁上设有若干出风口,所述散热壳和端盖中其一可转动设置、另一固定设置,固定设置的散热壳或端盖上设有第二安装槽,装配后所述电子模块位于第二安装槽内,所述磁钢转子沿可转动设置的散热壳或端盖圆周均匀分布并固定,所述两端盖固定装配连接。
进一步地,电子模块集成于PCB板定子上。该设置,可进一步减小电机
整体体积和质量。
进一步地,散热壳可转动设置、端盖固定设置,PCB板定子为环形结构,PCB板定子两侧的散热壳为磁性材料,两散热壳间、PCB板定子内同轴设有一导磁块,所述导磁块套固于一转轴上,导磁块上套固有一位于PCB板定子内的非导磁环,所述两散热壳套固于转轴上并与导磁块接触,靠近PCB板定子侧的散热壳的侧面向外凸出的凸块为所述固定于散热壳上的磁钢转子,所述PCB板定子与端盖固定连接。为磁性材料的两散热壳与中间的导磁块接触后形成一磁体,在导磁块内外环边外漏磁场被转轴和非导磁环屏蔽后,两散热壳上靠近PCB板定子侧的侧面外凸且位置相对应的凸块间路径最短,形成磁路,用作磁钢转子,即该种结构下,磁钢转子与散热壳为一体结构,避免了小体积散热壳上磁钢转子的繁琐安装,其结构简单、牢固。
进一步地,当散热壳可转动设置、端盖固定设置时,第二安装槽位于端盖径向外边缘的内侧面,第一安装槽外的端盖的外侧面上设有若干径向散射分布的第三隔板。第三隔板的设置,一方面可增大端盖与空气的接触面,在产生大量热量的电子模块将热量传导给两端盖后,散热面较大的端盖降温效果好;另一方面相邻两第三隔板间形成小空间的风道,小空间的风道可增大其内风压,进而增大风的流速,实现快速散热的同时,并使风沿端盖径向向外流动,使端盖径向边缘也可得到有效散热。
进一步地,端盖可转动设置、散热壳固定设置,两散热壳通过轴承轴与PCB板定子固定连接,所述两端盖可转动地固定于轴承轴上,两端盖上沿其圆周设有用于安装磁钢转子的安装孔,磁钢转子分别位于安装孔内,端盖侧面固定有与其上若干钢磁钢转子形成的环形位置相对应的压环。压环用于限制磁钢转子的轴向移动,使磁钢转子固定于端盖的安装孔内,相比于将磁钢转子焊于端盖上,该设置使磁钢转子可灵活拆装,进而使电机组装方便。
进一步地,端盖安装孔为内侧面积小外侧面积大的梯形体,所述磁钢转子形状与安装孔形状相对应。一方面,梯形体的结构使磁钢转子可更方便地安装于端盖安装孔内,另一方面,梯形体的端盖安装孔本身可限制磁钢转子轴向向内的移动,即端盖仅外侧面设置一压环即可,而无需两侧面均设置压环,进而使结构更简单,质量更轻。
进一步地,PCB板定子两侧面上分别固定有加强环。PCB板定子的材质使其不耐高温,即高温下的PCB板定子较易变形损坏,加强环的设置,增加了PCB板定子的结构强度,可有效避免PCB板定子的变形损坏,提高了电机整体的使用寿命。
进一步地,当散热壳可转动设置、端盖固定设置时,两加强环均位于PCB板定子径向内部边缘处,当端盖可转动设置、散热壳固定设置时,两加强环均位于PCB板定子径向外部边缘处。该设置,使PCB板定子径向上的内、外部加强固定,PCB板定子牢固性更好。
本发明自带散热结构的紧凑型电机,主要产热的电子模块置于固定设置的端盖(或散热壳)的第二安装槽内,并将热量传导给两侧端盖(或散热壳),增大与空气的接触面,同侧可转动设置的散热壳(或端盖)一方面用于磁钢转子的固定,另一方面使转动时在其上第一隔板(或第二隔板)的作用下可形成径向风,对同侧端盖(或散热壳)进行散热,该自带散热结构的紧凑型电机,将起散热作用的第一隔板(或第二隔板)设置于磁钢转子的固定安装结构散热壳(或端盖)上,其结构简单,无需另设散热风扇等结构,即在不增加电机体积和质量的情况下,实现电机的高效散热。
附图说明
图1为本发明第一种实施方式的结构示意图;
图2为本发明第一种实施方式的装配结构示意图;
图3为本发明第一种实施方式不包括端盖的半剖结构示意图;
图4为本发明第二种实施方式的结构示意图;
图5为本发明第二种实施方式的装配结构示意图;
图6为本发明第二种实施方式不包括端盖和磁钢转子的结构示意图。
具体实施方式
图1至图3示出了本发明自带散热结构的紧凑型电机的第一种实施方式。如图1至图3所示,一种自带散热结构的紧凑型电机,包括转轴7、沿其圆周绘有线圈11的PCB板定子1、集成于PCB板定子1上的电子模块4、以及磁钢转子5,所述转轴7上套固有一导磁块6,导磁块6上套固有一非导磁环8,所述PCB板定子1为环形结构,PCB板定子1两侧面径向内部边缘处分别固定有加
强环12,PCB板定子1间隙套于非导磁环8外,所述PCB板定子1的两侧对称并向外分别依次设有与其同轴的散热壳2和端盖3,所述散热壳2靠近端盖3的一侧面上沿其圆周设有若干径向散射分布的第一隔板21,散热壳2为磁性材料,靠近PCB板定子1侧的散热壳2的侧面沿其圆周均匀向外凸出的凸块为所述固定于散热壳2上的磁钢转子5,所述两散热壳2套固于转轴7上并与导磁块6接触,所述端盖3靠近散热壳2一侧中部设有第一安装槽31,端盖第一安装槽31的底面上沿其圆周设有若干进风口32,所述进风口32由若干第二隔板33分隔而成,端盖第一安装槽31圆周侧壁上设有若干出风口34,所述端盖3径向外边缘的内侧面还设有第二安装槽23,第一安装槽31外的端盖3的外侧面上设有若干径向散射分布的第三隔板35,所述两端盖3活动套固于转轴7上,同侧散热壳2装配后位于同侧端盖3的第一安装槽31内,PCB板定子1与两端盖3卡固连接,装配后所述电子模块4位于两端盖3的第二安装槽23内,所述两端盖3固定装配连接。
在本发明的第一种实施例中,主要产热的电子模块4置于固定设置的端盖3的第二安装槽23内,并将热量传导给两侧端盖3,以增大散热面;同侧散热壳2转动时,带动其上磁钢转子5,同时在其外侧面上第一隔板21的作用下形成径向风;同侧散热壳2位于同侧端盖3的第一安装槽31内,以便散热壳2产生的径向风流至端盖3,实现对同侧端盖3的散热。具体地,风由端盖3上的进风口32进,在散热壳2的作用下,由端盖3上的出风口34出。该自带散热结构的紧凑型电机,将起散热作用的第一隔板21设置于磁钢转子5的固定结构散热壳2上,其结构简单,无需另设散热风扇等结构,即在不增加电机体积和质量的情况下,实现电机的高效散热。
本发明的第一种实施例中,PCB板定子1两侧的散热壳2可以是非磁性
材料,其上可设置安装孔,磁钢转子5则可安装在散热壳2的安装孔上,该种结
构,因磁钢转子5需一个一个安装,安装繁琐,因此,为使磁钢转子5与散热壳
2形成一体结构,避免小体积散热壳2上磁钢转子5的繁琐安装,从而使电机结
构简单、牢固,较佳地,PCB板定子1为环形结构,PCB板定子1两侧的散热
壳2为磁性材料,两散热壳2间、PCB板定子1内同轴设有一导磁块6,所述导
磁块6套固于一转轴7上,导磁块6上套固有一位于PCB板定子1内的非导磁
环8,所述两散热壳2套固于转轴1上并与导磁块6接触,靠近PCB板定子1
侧的散热壳2的侧面向外凸出的凸块为所述固定于散热壳2上的磁钢转子5,所
述PCB板定子1与端盖3固定连接;第三隔板35可设置,也可不设置,由于在
第二安装槽23位于端盖3径向外边缘的内侧面,第一安装槽31外的端盖3的外
侧面上设有若干径向散射分布的第三隔板35时,一方面可增大端盖3与空气的
接触面,在产生大量热量的电子模块4将热量传导给两端盖4后,散热面较大的
端盖3降温效果好,另一方面相邻两第三隔板35间形成小空间的风道,小空间
的风道可增大其内风压,进而增大风的流速,实现快速散热的同时,并使风沿端
盖3径向向外流动,使端盖3径向边缘也可得到有效散热,因此,第二安装槽
23位于端盖3径向外边缘的内侧面,第一安装槽31外的端盖3的外侧面上设有
若干径向散射分布的第三隔板35为较佳。
图4至图6示出了本发明自带散热结构的紧凑型电机的第二种实施方式。如图4至图6所示,一种自带散热结构的紧凑型电机,包括沿其圆周绘有线圈11的PCB板定子1、集成于PCB板定子1上的电子模块4、以及磁钢转子5,所述PCB板定子1两侧面径向外部边缘处分别固定有加强环12,PCB板定子1的两侧对称并向外分别依次设有与其同轴的散热壳2和端盖3,所述散热壳2靠近端盖3的一侧面上沿其圆周设有若干径向散射分布的第一隔板21,散热壳2靠近PCB板定子1的一侧面上还设有第二安装槽23,所述两散热壳2通过轴承轴9与PCB板定子1固定连接,装配后所述电子模块4位于两散热壳2的第二安装槽23内,所述端盖3靠近散热壳2一侧中部设有第一安装槽31,端盖第一安装槽31的底面上沿其圆周设有若干进风口32,所述进风口32由若干第二隔板33分隔而成,端盖第一安装槽31圆周侧壁上设有若干出风口34,所述两端盖3上沿其圆周还设有用于安装磁钢转子5的安装孔51,所述端盖安装孔51为内侧面积小外侧面积大的梯形体,所述磁钢转子5形状与安装孔51形状相对应,磁钢转子5分别位于安装孔51内,端盖3外侧面固定有与其上若干钢磁钢转子5形成的环形位置相对应的压环52,所述两端盖3活动套固于轴承轴9上,装配后同侧散热壳2位于同侧端盖3的第一安装槽31内,所述两端盖3固定装配连接。
在本发明第二种实施方式中,主要产热的电子模块4置于固定设置的散
热壳2的第二安装槽23内,并将热量传导给两侧散热壳2,带有第一隔板21的散热壳2可大大增大散热面;同侧可转动设置的端盖3转动时,在其上第二隔板33的作用下形成径向风;同侧散热壳2位于同侧端盖3的第一安装槽31内,以便端盖3产生的径向风将散热壳2上的热量带走,实现对同侧散热壳2的散热。具体地,风由端盖3上的进风口32进,在端盖3第二隔板33的作用下,经第一安装槽31同侧散热壳2后由端盖3上的出风口34出。该自带散热结构的紧凑型电机,将起散热作用的第二隔板33设置于磁钢转子5的固定结构端盖3上,其结构简单,无需另设散热风扇等结构,即在不增加电机体积和质量的情况下,实现电机的高效散热。
本发明的第二种实施例中,磁钢转子5可焊于端盖3上,为使磁钢转子5
可灵活拆装,进而使电机组装方便,较佳地,两端盖3上沿其圆周设有用于安装
磁钢转子5的安装孔51,磁钢转子5分别位于安装孔51内,端盖3侧面固定有
与其上若干钢磁钢转子5形成的环形位置相对应的压环52;端盖3上的安装孔
51可以是内外侧开口相同的结构,也可以是内侧开口面积大外侧开口面积小的
梯形体,还可以是内侧开口面积小外侧开口面积大的梯形体,当端盖安装孔为内
侧面积小外侧面积大的梯形体,所述磁钢转子5形状与安装孔形状相对应时,一
方面,梯形体的结构使磁钢转子5可更方便地安装于端盖安装孔51内,另一方
面,梯形体的端盖安装孔51本身可限制磁钢转子5轴向向内的移动,即端盖3
仅外侧面设置一压环即可,而无需两侧面均设置压环52,进而使结构更简单,
质量更轻,因此,端盖安装孔51为内侧面积小外侧面积大的梯形体,所述磁钢
转子5形状与安装孔形状相对应为较佳。
本发明自带散热结构的紧凑型电机,电子模块4可集成于PCB板定子1
上,也可单独设置属于其的安装板,由于电子模块4集成于PCB板定子1上,
避免了另外的安装板设置,从而使得电机整体体积和质量均较小,因此,电子模
块4集成于PCB板定子1上为较佳;且由于PCB板定子1的材质使其不耐高温,
即高温下的PCB板定子1较易变形损坏,因此,为增加PCB板定子1的结构强
度,有效避免PCB板定子1的变形损坏,提高电机整体的使用寿命,较佳地,
PCB板定子1两侧面上分别固定有加强环12;为使PCB板定子1径向上的内、
外部加强固定,PCB板定子1牢固性更好,实施例一中,较佳地,两加强环12
均位于PCB板定子1径向内部边缘处,实施例二中,较佳地,两加强环12均位
于PCB板定子1径向外部边缘处。
Claims (8)
- 一种自带散热结构的紧凑型电机,包括沿其圆周绘有线圈的PCB板定子、电子模块和磁钢转子,其特征在于:所述PCB板定子的两侧对称并向外分别依次设有散热壳和端盖,所述散热壳和端盖均与PCB板定子同轴设置,端盖中部设有第一安装槽,同侧散热壳装配后位于同侧端盖的第一安装槽内,所述散热壳靠近端盖的一侧面上沿其圆周设有若干径向散射分布的第一隔板,端盖第一安装槽的底面上沿其圆周设有若干进风口,所述进风口由若干第二隔板分隔而成,端盖第一安装槽圆周侧壁上设有若干出风口,所述散热壳和端盖中其一可转动设置、另一固定设置,固定设置的散热壳或端盖上设有第二安装槽,装配后所述电子模块位于第二安装槽内,所述磁钢转子沿可转动设置的散热壳或端盖圆周均匀分布并固定,所述两端盖固定装配连接。
- 根据权利要求1所述的自带散热结构的紧凑型电机,其特征在于:电子模块集成于PCB板定子上。
- 根据权利要求1所述的自带散热结构的紧凑型电机,其特征在于:散热壳可转动设置、端盖固定设置,PCB板定子为环形结构,PCB板定子两侧的散热壳为磁性材料,两散热壳间、PCB板定子内同轴设有一导磁块,所述导磁块套固于一转轴上,导磁块上套固有一位于PCB板定子内的非导磁环,所述两散热壳套固于转轴上并与导磁块接触,靠近PCB板定子侧的散热壳的侧面向外凸出的凸块为所述固定于散热壳上的磁钢转子,所述PCB板定子与端盖固定连接。
- 根据权利要求1所述的自带散热结构的紧凑型电机,其特征在于:当散热壳可转动设置、端盖固定设置时,第二安装槽位于端盖径向外边缘的内侧面,第一安装槽外的端盖的外侧面上设有若干径向散射分布的第三隔板。
- 根据权利要求1所述的自带散热结构的紧凑型电机,其特征在于:端盖可转动设置、散热壳固定设置,两散热壳通过轴承轴与PCB板定子固定连接,所述两端盖可转动地固定于轴承轴上,两端盖上沿其圆周设有用于安装磁钢转子的安装孔,磁钢转子分别位于安装孔内,端盖侧面固定有与其上若干钢磁钢转子形成的环形位置相对应的压环。
- 根据权利要求5所述的自带散热结构的紧凑型电机,其特征在于:端盖安装孔为内侧面积小外侧面积大的梯形体,所述磁钢转子形状与安装孔形状相对应。
- 根据权利要求1所述的自带散热结构的紧凑型电机,其特征在于:PCB板定子两侧面上分别固定有加强环。
- 根据权利要求7所述的自带散热结构的紧凑型电机,其特征在于:当散热壳可转动设置、端盖固定设置时,两加强环均位于PCB板定子径向内部边缘处,当端盖可转动设置、 散热壳固定设置时,两加强环均位于PCB板定子径向外部边缘处。
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Also Published As
Publication number | Publication date |
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DE112017006575T5 (de) | 2019-10-10 |
CN106487150A (zh) | 2017-03-08 |
CN106487150B (zh) | 2023-05-23 |
ZA201904015B (en) | 2021-07-28 |
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