WO2018120956A1 - 花瓣状填料布置的干湿混合大型冷却塔、冷却系统及方法 - Google Patents
花瓣状填料布置的干湿混合大型冷却塔、冷却系统及方法 Download PDFInfo
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- WO2018120956A1 WO2018120956A1 PCT/CN2017/104480 CN2017104480W WO2018120956A1 WO 2018120956 A1 WO2018120956 A1 WO 2018120956A1 CN 2017104480 W CN2017104480 W CN 2017104480W WO 2018120956 A1 WO2018120956 A1 WO 2018120956A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28C—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
- F28C1/00—Direct-contact trickle coolers, e.g. cooling towers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F25/00—Component parts of trickle coolers
- F28F25/02—Component parts of trickle coolers for distributing, circulating, and accumulating liquid
- F28F25/08—Splashing boards or grids, e.g. for converting liquid sprays into liquid films; Elements or beds for increasing the area of the contact surface
Definitions
- the invention relates to the field of energy and power engineering, in particular to a dry-wet mixing large-scale cooling tower, a cooling system and a method for a petal-like packing arrangement.
- Air-cooled thermal power generating units are generally used. Air-cooled units are generally equipped with small wet cooling towers or mechanically ventilated wet cooling towers for wet-cooled units for the following reasons:
- Small steam turbines generally adopt the form of steam drive. The change of the ambient temperature will cause the vacuum of the main steam turbine to decrease. If the small steam turbine shares the condenser with the main steam turbine, the power of the small steam turbine is highly susceptible to the ambient wind. In the limit case, it is not enough to drive the unit feed water pump, so that the unit load Restricted; so small steam turbines are generally equipped with independent small natural ventilation wet cooling towers or mechanical ventilation wet cooling towers, making the whole system more complex, investment and cost, increasing the workload of maintenance and maintenance.
- Rotating machinery in the power plant almost all need cooling water with suitable temperature to prevent the temperature of all kinds of bearing bushes from being too high, which leads to burnt tile accidents.
- Air-cooled units are not able to provide the right temperature of cooling water, so power plants are typically designed with dedicated small wet cooling towers or mechanically ventilated wet cooling towers to provide cooling water.
- air-cooled condensers and dry cooling towers are generally equipped, plus small natural-ventilated wet cooling towers or mechanically-ventilated wet cooling towers, with functionally identical components. Repetitive design, large floor space, complex system, large maintenance and maintenance workload.
- a first object of the present invention is to provide a dry-wet mixing large-sized cooling tower in which a petal-like packing arrangement is provided, the cooling tower tower is provided with a wet cooling zone at the bottom of the dry cooling tower tower, and the dry cooling zone is provided with a structure different first The zone and the second zone, the air entering the wet zone from the first zone and from the second zone have different temperatures, which contribute to the formation of a temperature difference in the wet cooling zone, which can enhance the heat exchange effect, and the cooling zone filler is
- the hollow shape of the petals greatly reduces the ventilation resistance of the packing area, which saves filler material and reduces investment.
- a second object of the present invention is to provide a cooling system for a thermal power plant, which is provided with a cooling tower in which the cooling efficiency of the cooling system is effectively increased by the arrangement of the cooling tower, and the cooling tower is arranged in the petal-like packing
- the dry and wet mixed large cooling tower effectively improves the heat transfer effect of the cooling tower.
- a third object of the present invention is to provide a method for improving the cooling efficiency of a cooling tower.
- the method effectively improves the heat exchange efficiency of the cooling tower by using the above-described cooling tower tower device, and has a good cooling effect while saving existing resources.
- a dry-wet mixed large cooling tower arranged with a petal-like packing including a cooling tower tower, the bottom of the bottom of the cooling tower is a wet cooling zone, a dry cooling zone around the wet cooling zone, and the dry cooling zone includes respective sectors.
- the first zone and the second zone, the first zone and the second zone are adjacent to each other and arranged around the wet cooling zone, and the circumferential side of the second zone is provided with a first cooling unit and an air inlet provided at the air inlet of the second zone.
- a cooling unit having a second cooling unit at the top of the first zone, the air entering the first zone and/or the second zone for dry cooling, and in the dry zone portion, the cold air passing through the first zone passes only the second cooling of the top
- the unit performs heat exchange, and the cold air passing through the second zone only exchanges heat through the air inlet cooling unit, ensuring uniform and stable flow of the circumferential air in the dry zone, and reducing the ventilation resistance of the dry zone.
- the air entering the wet zone from the first zone does not undergo heat exchange, and the air entering the wet zone through the second zone passes through the air inlet cooling tower unit for heat exchange, so the first zone and the second zone enter the wet cooling zone.
- the air has different temperatures, and thus the temperature difference is formed in the wet cooling zone, which can effectively overcome the resistance of the wet zone, increase the air flow driving force in the wet zone, strengthen the air flow, improve the heat exchange effect, and reduce the cooling of the wet cooling zone.
- the filler In the wet cooling zone, the filler is arranged in a petal shape, the filler is annular in shape, and the middle of the filler is hollow, that is, no filler is arranged at the center of the tower, that is, there is a filler hollow zone in the tower core, which greatly reduces the ventilation resistance of the filler zone. Under the premise of ensuring the cooling effect, the filler material can be saved and the investment can be reduced.
- the wet cooling zone includes a wet sump disposed at the bottom of the cooling tower tower, a rain zone is disposed above the wet sump, a packing zone is disposed above the rain zone, and a water distribution system is disposed above the packing zone.
- the above cooling tower is provided with a wet cooling zone in the inner area of the dry cooling tower tower, which replaces the function of the small natural ventilation wet cooling tower tower or mechanical ventilation wet cooling tower existing in the existing air cooling unit system, and simplifies the cooling of the air cooling unit.
- the system reduces equipment investment and forms an integrated wet and dry hybrid cooling tower system.
- B zone there is no cooling unit at the top of the second zone (B zone), which ensures that the air flow in both parts of the dry zone is even and stable.
- the air passing through the first zone is heat-exchanged through the second cooling unit at the top, and flows out of the tower upwards.
- the air passing through the second zone passes through the air inlet cooling unit to exchange heat, and then flows out of the tower along the axial direction, thus entering the dry zone.
- the cold air can pass through the heat exchange surface, ensuring uniform heating of the air passing through the two areas in the dry zone.
- the reason for the temperature difference in the wet zone is that the cold air in the first zone can enter the wet zone directly along the radial direction. This part of the air does not pass through the heat absorption of the dry zone, and the temperature is low; the air in the second zone passes through the dry zone. After the tuyere cooling unit absorbs heat, it enters the wet area along the radial direction. This part of the air has a high temperature; the two parts of the air meet in the wet area, and there is a temperature difference, which increases the flow driving force and effectively alleviates the flow resistance in the wet area.
- the filler zone and the rain zone have a diameter d, the sump diameter is d 1 , and the bottom of the cooling tower tower has a diameter D, and the three diameters satisfy the following relationship: d ⁇ d 1 ⁇ D.
- the top of the filler in the wet cooling zone is provided with a top cover for shielding the hollow portion of the middle portion of the filler and the gap between adjacent petal-like fillers;
- the outer diameter of the filler is d
- the inner diameter is d 2
- the diameter of the sump is d 1
- the diameter of the bottom of the entire cooling tower is D
- the four diameters satisfy the following relationship: d 2 ⁇ d ⁇ d 1 ⁇ D.
- the height of the packing zone is between 1.0m and 2.0m.
- the specific size needs to be determined according to the condition of the unit and the amount of cooling water required by the power plant. The more cooling water is needed, the higher the height of the packing zone.
- the height of the rain zone is the same as the height of the first cooling unit and the air inlet cooling unit of the second zone, and the H and H values are determined by considering the specific conditions of the unit.
- the first cooling unit on the circumferential side of the second zone is arranged by a cooling triangle, and the cooling triangle is provided in plurality, the plurality of sizes are the same and arranged in the same arrangement manner, and the outside cold air enters through the air inlet cooling unit. After entering the second zone, they enter the left space and the right space of the second zone respectively, and complete the heat exchange with the water in all the cooling units of the second zone to achieve the purpose of cooling.
- the top of the first zone is provided with a second cooling unit, the second cooling unit is horizontally disposed and the second cooling unit is composed of a cooling triangle, and the first cooling unit is vertically disposed, so that after the outside cold air enters the first zone, there are three directions.
- the flow direction that is, the left space, the right space, and the upper space of the first area.
- the arrangement of the first zone and the second zone cooling unit can ensure that the outside cold air flows through a group of cooling units when flowing in the dry cooling zone, and the resistance at different positions in the dry cooling zone is guaranteed to a certain extent. Uniformity and uniformity of wind temperature balance the pressure difference at different locations in the dry zone to achieve uniform heat transfer within the dry zone.
- the second solution provided by the present invention is:
- a cooling system of a thermal power plant in which a cooling tower is installed, and the cooling tower is a dry-wet mixed large cooling tower arranged by the petal-like packing, thereby effectively improving the heat exchange effect of the cooling tower.
- the third solution provided by the present invention is:
- a method for improving the cooling efficiency of a cooling tower which comprises a dry-wet mixed large cooling tower arranged with the petal-like packing.
- the present invention simplifies air cooling by providing a wet cooling zone at the bottom of the dry cooling tower tower instead of the existing small natural ventilated wet cooling tower tower or mechanically ventilated wet cooling tower tower in the existing air cooling unit system.
- Crew Cooling system reduces equipment investment.
- the present invention sets the first zone and the second zone of different structures, so that a temperature difference is generated in the wet cooling zone, the air flow is enhanced, the heat exchange effect is improved, and the cooling water temperature in the wet cooling zone is lowered.
- the cooling tower of the large-scale unit has a large diameter, and it is difficult for the outside cold air to enter the center of the tower. If a packing (a circular hollow area with a diameter of d 2 ) is provided at the center of the tower, the air cannot enter the center of the packed area, and the filler cannot be realized. Full utilization, so no packing is placed at the center of the tower, that is, there is a filler hollow zone in the tower core, which greatly reduces the ventilation resistance of the filler zone. Under the premise of ensuring the cooling effect, the filler material can be saved and the investment can be reduced.
- Figure 1 is a vertical view of the wet and dry mixed cooling tower tower
- Figure 2 is a cross-sectional view of a certain height of the inlet and outlet of the tower of the wet and dry mixed cooling tower (C-C view in Fig. 1);
- Figure 5 is a top plan view of the top cover
- Figure 6 is a detailed layout of the petal-like filler
- 1 cooling tower tower 2 first cooling unit; 3 packing area; 4 air inlet cooling unit; 5 second cooling unit; 6 wet collecting pool; 7 hollow area hollow area; 8 wet water distribution area; Plate; 10 void zone; 11 wet rain zone; A first zone; B second zone.
- a dry-wet mixed large cooling tower with a petal-like packing arrangement As shown in Fig. 1 and Fig. 2, a dry-wet mixed large cooling tower with a petal-like packing arrangement, the bottom center of the cooling tower tower 1 is a wet cooling zone, and a dry cooling zone in the direction of the wet cooling zone, a dry cooling zone
- the first zone and the second zone B are respectively arranged in a fan shape, and the first zone and the second zone are adjacent to each other and arranged around the wet cooling zone.
- the circumferential side of the second zone is provided with the first cooling unit 2 and the second zone.
- the air inlet cooling unit 4 at the air inlet of the zone, the first zone A and the second zone B share a vertical cooling unit, and the air enters the first zone A and/or the second zone B for dry cooling, from the first zone A and the slave zone Second Zone B
- the air entering the wet cooling zone has different temperatures, thereby forming a temperature difference in the wet cooling zone, enhancing the air flow, improving the heat exchange effect, and achieving the purpose of reducing the cooling water temperature in the wet cooling zone.
- the wet cooling zone includes a wet sump 6 disposed at the bottom of the cooling tower tower 1, a rain zone 11 disposed above the wet sump 6, a packing zone 3 disposed above the rain zone 11, and a wet zone above the packing zone 3.
- the filling zone 3 is in the shape of a petal.
- the above cooling tower is provided with a wet cooling zone in the inner area of the dry cooling tower tower, instead of the function of the small natural ventilation wet cooling tower tower or the mechanically ventilated wet cooling tower tower existing in the existing air cooling unit system, simplifying the air cooling unit
- the cooling system reduces equipment investment and forms an integrated dry and wet mixing cooling tower tower.
- the filler zone and the rain zone have a diameter d, the sump diameter is d 1 , and the bottom diameter of the cooling tower tower is D, and the three diameters satisfy the following relationship: d ⁇ d 1 ⁇ D.
- the height of the packing zone 3 is between 1.0m and 2.0m, and the specific size needs to be determined according to the condition of the unit and the amount of cooling water required by the power plant. The more cooling water is required, the higher the height of the packing zone, as shown in FIG. 2
- the filler in the wet cooling zone is petal-like, and the middle of the filler is hollow, including filler I, filler II, filler III, filler IV, filler V and filler VI.
- the volume and shape of the six-part filler are the same, and any part of the filler Center angle 40 ° ⁇ 50 °, the corresponding gap between the two-flap filler is 10 ° ⁇ 20 °, the outer diameter of the packing is d, the inner diameter is d 2 , the diameter of the sump is d 1 , the entire cooling tower The bottom diameter is D, and the four diameters satisfy the following relationship: d 2 ⁇ d ⁇ d 1 ⁇ D.
- a top cover plate 9 is added at the annular packing zone of the wet zone, as shown in FIG. 5, preventing the cold air from flowing out of the hollow zone directly without the filler. outer.
- the top cover 9 is to completely block the hollow zone 7 and the void zone 10, and the material thereof may be a FRP product or a steel structure frame.
- the filler in the wet zone of the dry-wet mixing cooling tower adopts a petal-like arrangement, as shown in FIG. 2; after the outside cold air absorbs heat through the dry zone, the temperature rises slightly, and then enters the rain zone 11 and the filler zone of the wet zone. 3 and the water distribution zone 8 performs further heat absorption and moisture absorption, thereby reducing the water temperature in the wet zone and generating cooling water that meets the requirements of the power plant.
- the height of the rain zone 11 is the same as the height of the first zone cooling unit 2 and the air inlet port cooling unit 4 of the second zone, and the values of H and H need to be comprehensively considered in consideration of the specific conditions of the unit.
- the first cooling unit on the circumferential side of the second zone is arranged by the cooling triangle, and the cooling triangle is provided in plurality, the plurality of sizes are the same and arranged in the same arrangement manner, and the outside cold air passes through the air inlet cooling unit 4 After entering the second zone B, the space enters the left space and the right space of the second zone B, and heat is exchanged for the water in the cooling unit of the second zone to achieve the purpose of cooling.
- the top of the first area A is provided with a second cooling unit 5, the second cooling unit 5 is horizontally disposed, and the first cooling unit 2 is vertically disposed, so that after the outside cold air enters the first area A, there are three directions of flow direction, That is, the left space, the right space, and the upper space of the first area.
- the arrangement of the first zone and the second zone is different, and it can be ensured that the outside cold air flows through a group of cooling units when flowing from bottom to top in the dry cooling zone, that is, the second cooling unit or the second flowing through the first zone.
- the air inlet cooling unit of the area ensures the consistency of the resistance and the uniformity of the air temperature at different positions in the dry cooling zone to a certain extent, thereby balancing the pressure difference at different positions in the dry zone, and realizing the internal change of the dry zone. Heat evenly.
- a cooling system of a thermal power plant in which a cooling tower is installed, and the cooling tower is a dry-wet mixed large cooling tower arranged by the petal-like packing, thereby effectively improving the heat exchange effect of the cooling tower.
- a method for improving the cooling efficiency of a cooling tower which comprises the dry-wet mixed large cooling tower arranged by the petal-like packing described in Embodiment 1.
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Claims (10)
- 花瓣状填料布置的干湿混合大型冷却塔,包括冷却塔塔筒,其特征在于,冷却塔塔筒底部中心为湿式冷却区,在湿式冷却区的四周方向为干式冷却区,干式冷却区包括各自呈扇形的第一区和第二区,第一区与第二区相互邻接围绕湿式冷却区设置一圈,第二区的周侧设有第一冷却单元及设于第二区进风口处的进风口冷却单元,第一区的顶部设有第二冷却单元,空气进入第一区和/或第二区进行干式冷却,从第一区和从第二区进入到湿式冷却区的空气具有不同的温度,进而在湿式冷却区内形成温度差,强化空气流动;湿式冷却区中填料是花瓣状设置的,且填料中部是空心的。
- 如权利要求1所述的花瓣状填料布置的干湿混合大型冷却塔,其特征在于,所述湿式冷却区包括设于冷却塔塔筒底部的湿式集水池,在湿式集水池的上方设置环形雨区,在环形雨区上方设置所述的环形填料区,在环形填料区的上方设置环形配水系统。
- 如权利要求2所述的花瓣状填料布置的干湿混合大型冷却塔,其特征在于,所述填料区和雨区直径为d,集水池直径为d1,冷却塔塔筒的底部直径为D,三个直径满足如下关系:d<d1<D。
- 如权利要求3所述的花瓣状填料布置的干湿混合大型冷却塔,其特征在于,所述填料区直径d=(0.2-0.5)D;进一步地,所述填料区的高度在1.0m~2.0m之间。
- 如权利要求1所述的花瓣状填料布置的干湿混合大型冷却塔,其特征在于,所述湿式冷却区中填料顶部设置用于遮挡填料中部空心处以及相邻花瓣状填料之间空隙的顶部盖板;进一步地,填料的外径为d,内径为d2,集水池直径为d1,整个冷却塔的底部直径为D,四个直径满足如下关系:d2<d<d1<D。进一步地,顶部盖板采用玻璃钢制品或者钢结构构架。
- 如权利要求2所述的花瓣状填料布置的干湿混合大型冷却塔,其特征在于,所述雨区的高度与所述第二区第一冷却单元和进风口冷却单元的高度相同。
- 如权利要求1所述的花瓣状填料布置的干湿混合大型冷却塔,其特征在于,所述第二区周侧的第一冷却单元由冷却三角按照相同的方式排布设置。
- 如权利要求1所述的花瓣状填料布置的干湿混合大型冷却塔,其特征在于,所述第一区顶部设有第二冷却单元,第二冷却单元水平设置,第一冷却单元竖直设置。
- 一种火电厂的冷却系统,该冷却系统内安装有冷却塔,其特征在于:所述冷却塔为权利要求1-8任一项所述的花瓣状填料布置的干湿混合大型冷却塔。
- 一种提高冷却塔冷却效率的方法,其特征在于,采用权利要求1-8中任一项所述的花瓣状填料布置的干湿混合大型冷却塔。
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CN106766990B (zh) * | 2016-12-28 | 2019-04-23 | 山东大学 | 花瓣状填料布置的干湿混合大型冷却塔、冷却系统及方法 |
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