WO2018120361A1 - Follow-up-type device for laser shock peening treatment - Google Patents

Follow-up-type device for laser shock peening treatment Download PDF

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Publication number
WO2018120361A1
WO2018120361A1 PCT/CN2017/073493 CN2017073493W WO2018120361A1 WO 2018120361 A1 WO2018120361 A1 WO 2018120361A1 CN 2017073493 W CN2017073493 W CN 2017073493W WO 2018120361 A1 WO2018120361 A1 WO 2018120361A1
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WIPO (PCT)
Prior art keywords
module
water
water spray
follow
laser
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PCT/CN2017/073493
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French (fr)
Chinese (zh)
Inventor
张文武
茹浩磊
黄亿辉
王斌
Original Assignee
宁波大艾激光科技有限公司
中国科学院宁波材料技术与工程研究所
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Publication of WO2018120361A1 publication Critical patent/WO2018120361A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/352Working by laser beam, e.g. welding, cutting or boring for surface treatment
    • B23K26/356Working by laser beam, e.g. welding, cutting or boring for surface treatment by shock processing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/03Observing, e.g. monitoring, the workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/03Observing, e.g. monitoring, the workpiece
    • B23K26/032Observing, e.g. monitoring, the workpiece using optical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0643Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/18Working by laser beam, e.g. welding, cutting or boring using absorbing layers on the workpiece, e.g. for marking or protecting purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/06Surface hardening
    • C21D1/09Surface hardening by direct application of electrical or wave energy; by particle radiation

Definitions

  • the invention belongs to the field of material processing, and relates to a laser shock peening technology, in particular to a follow-up laser shock reinforced processing system for various complex shaped workpiece surfaces.
  • Laser Shocking Peening is a high-intensity (GW/cm 2 order), short-pulse (10 to 30 ns) pulsed laser impact material that produces a strong laser-induced plasma on the surface of the material.
  • the GPA-level shock wave generated by the blasting acts on the surface of the material and propagates to the inside, causing plastic deformation and complex dislocation structure in a certain area of the material surface, forming a large residual compressive stress, and improving the fatigue strength and corrosion resistance of the part.
  • this technology has been widely used in various fields such as mechanical engineering, aerospace, microelectronics, national defense, and medical.
  • the laser shock peening technology is a technique in which an ultra-high voltage shock wave generated by a strong laser is applied to a surface of a workpiece for laser shock peening.
  • laser shock peening technology has been widely used in aviation, shipbuilding, mechanical engineering and other fields, especially for anti-fatigue treatment of aircraft engine blades.
  • Existing laser shock reinforced devices for workpiece surfaces include a laser generating unit, an absorbing protective layer on the surface of the workpiece, and a constraining layer on the surface of the absorbing protective layer.
  • the function of the constraining layer is to allow the laser energy to pass through and act on the absorbing protective layer, while also providing as much as possible the reaction force during plasma expansion to improve the shock wave coupling efficiency.
  • a solid material such as optical glass is generally used as a constraining layer, or a flexible material such as a water film is used as a transparent constraining layer.
  • the main function of the absorbing protective layer is to protect the workpiece from laser burns and enhance the absorption of laser energy. Paint, flexible tape or metal foil of a certain thickness or the like is generally used as an absorbing protective layer.
  • black lacquer has good adhesion to various irregular surfaces, and the disadvantage is that it is sprayed. After that, you need to wait for it to dry before you can apply the constraining layer for impact strengthening.
  • the production efficiency is low; if the aluminum foil is applied, the adhesion to chamfers and irregular surfaces is not good, which affects the quality of reinforcement.
  • a light-water coaxial follow-up laser shock reinforced device and method which adopt a follow-up absorption belt conveying method, and a certain pressure of water is sprayed through a water spray module.
  • the absorption belt is in close contact with the workpiece, and as the motor rotates, the laser impact treatment conveys the absorption belt at the same time, and the laser shock strengthening treatment process for the workpiece surface can be completed. Since the absorption belt used in the present invention is not attached to the surface of the workpiece, and the surface is smooth and free from other dirt, the laser shock strengthening treatment can be completed without post-processing, and the laser impact strengthening treatment is performed with high order and high efficiency.
  • the device includes an optical path input module, a tape feeding module, a focusing module, and a water spray module;
  • the optical path input module is connected to and is connected to the light source, the other end is connected to the focusing module and the optical path is connected; the other end of the focusing module is connected to the water spray module; the feeding module includes a motor and a transmission The mechanism and the absorption belt, the motor drives the absorption belt to move through a transmission mechanism, and the absorption belt passes through a water column ejected by the water spray module.
  • the motor is a synchronous motor, and a step frequency of the synchronous motor is consistent with an impact enhancement working frequency of the follow-up laser shock peening device.
  • the synchronous motor drives the absorption belt to move a distance.
  • the distance that the absorption band moves each laser pulse can be determined by those skilled in the art according to the processing requirements of the workpiece to be processed and the ablation range of the laser irradiation during laser shock.
  • the tape feeding module comprises an absorption belt fixing structure fixedly connected to a water spray outlet of the water spray module, and the absorption belt fixing structure fixes a moving direction of the absorption belt at The water jet is sprayed out of the center of the water column.
  • the absorption belt fixing structure is a part of the water spout outlet of the water spray module.
  • the absorption belt fixing structure is an absorption belt restraining structure of a water spout outlet portion of the water spray module.
  • the absorbing belt fixing structure is a two-slot gap formed by the side wall of the water sprinkler nozzle portion of the water spray module to form an absorption band restraining structure.
  • the absorption band penetrates from one of the slits and passes through the water column ejected by the water spray module from the other gap
  • the absorption belt fixing structure fixes the moving direction of the absorption belt to the center of the water column sprayed by the water spray module.
  • the absorption belt may be a smooth soft film strip which is dark in color, does not contain an adhesive layer, and is not easily broken.
  • the absorption belt can be selected from a smooth soft film strip which is dark in color, does not contain an adhesive layer, and is not easily broken.
  • the absorbent tape has a thickness of from 0.01 mm to 0.5 mm of flexible film tape.
  • the absorbent strip has a thickness of 0.1 mm.
  • the absorption band has an absorption rate of laser light of at least one of 10640 nm, 1064 nm, 800 nm, 532 nm, 517 nm, and 355 nm of not less than 95%.
  • the absorption band has an absorption rate of laser light having a wavelength of 355 nm to 10640 nm of not less than 95%.
  • the absorption band has an absorption rate of 95% to 99.99% for laser light of at least one of 10640 nm, 1064 nm, 800 nm, 532 nm, 517 nm, and 355 nm.
  • the absorbent tape has a tensile strength greater than 30 N/cm.
  • the absorption band has a tensile strength ranging from 30 N/cm to 3000 N/cm.
  • the absorbent tape has a tensile strength ranging from 30 N/cm to 300 N/cm and a thickness of from 0.01 mm to 0.5 mm.
  • the absorption band has a thickness of from 0.01 mm to 0.2 mm.
  • the surface of the absorbent belt is free of an adhesive layer.
  • the pulsed laser has a wavelength of 10640 nm, 1064 nm, 800 nm, 532 nm, 517 nm, and/or 355 nm.
  • the transmission mechanism includes at least one delivery wheel and at least one tensioning wheel.
  • the transmission mechanism includes a first conveying wheel, a first tensioning wheel, a second conveying wheel on one side of the device, and a third conveying wheel, a second tensioning wheel, and a third conveying wheel on the other side of the device.
  • a fourth conveying wheel the absorption belt is sequentially driven by the motor to pass through the first conveying wheel, the first tensioning wheel, the second conveying wheel, the nozzle outlet end of the water spray module, the third conveying wheel, and the third Two tensioning wheels and a fourth conveying wheel.
  • the delivery wheel or the tensioning wheel may be a fixed wheel or a moving wheel or other smooth member or the like.
  • the focusing module can convert the rotary motion into an up-and-down linear motion through a bevel gear mechanism, a bevel gear mechanism, a cam mechanism or the like, thereby ensuring precise fine adjustment of the focusing mirror.
  • the impact head can be set thin and long without affecting the processing quality, and can be subjected to surface strengthening treatment at a concealed portion that cannot be reached by conventional laser impact processing.
  • the optical path input module comprises a connecting plate, a positioning pin, an optical path adjusting block, an elastic adjusting sleeve and a mirror;
  • the connecting plate connects the laser or the optical fiber to the elastic adjusting sleeve through the positioning pin,
  • An elastic adjustment sleeve is elastically coupled to the optical path adjustment block, the optical path adjustment block being coupled to the device, the mirror being fixed to the device and reflecting light emitted by the laser or the optical fiber;
  • the optical path input The module adjustment output optical path is coaxial with the water column ejected by the water spray module.
  • the focusing module comprises a knob, a self-lubricating sleeve, a casing, a connecting sleeve, a focusing mirror and a focusing frame; the focusing frame fixing the focusing mirror to the self-lubricating bushing; the self-lubricating The sleeve is slid axially along the outer casing by the knob to focus the light.
  • the apparatus comprises an imaging module, the imaging module comprising a CCD image sensor and a mounting sleeve, the CCD image sensor being reflective to the optical path input module by an axial movement of the mounting sleeve a mirror end; the mirror is light transmissive to a side of the CCD image sensor, and the mirror is reflective toward a side of the laser or the optical fiber.
  • the CCD refers to a charge coupled device (English name: Charge-coupled Device).
  • the water spray module comprises a spray head, and the water outlet end side wall of the spray head has two slits disposed opposite to form an absorption belt fixing structure, and the absorption belt penetrates from one of the slits and passes through the water spray The water column ejected by the module is then passed out from another gap; the absorption belt fixing structure fixes the moving direction of the absorption belt to the center of the water column ejected by the water spray module.
  • the absorption belt fixing structure fixes the moving direction of the absorption belt to the center of the water column sprayed by the water spray module, which means that the laser spot and the central axis of the coaxial water column can be directed to the absorption band. Central.
  • the water spray module comprises a protective lens, a water spray sleeve, a water inlet pipe, a mounting nut sleeve, and a spray head;
  • One end of the water spray sleeve is fixed with the protective lens and connected to the light exiting direction of the focusing module, and the other end of the water spray sleeve is screwed to the nozzle by the mounting nut sleeve;
  • the lens separates the water spray module from the space of the focusing module;
  • the water inlet pipe is disposed on a side wall of the water spray sleeve.
  • the device includes a collision avoidance module disposed between the focusing module and the water spray module, the collision avoidance module including a protective collar, a mounting nut sleeve and a nut pressing ring;
  • the protective collar is elastically deformable, and is mounted between the focusing module and the water spray module by the mounting nut sleeve and the nut pressing ring to buffer shock and vibration received by the water spray module.
  • the device includes a controller electrically connected to the light source and the synchronous motor, and the controller controls a step frequency of the synchronous motor and the follow-up laser shock reinforced device Impact strengthening The working frequency is the same.
  • the device comprises a pressure tank, a water pump and a gas generator
  • the controller is electrically connected to the water pump and a gas generator
  • the pressure tank is connected to the water jet module
  • the controller is passed through a water pump And a gas generator to control the water pressure in the pressure tank.
  • the beneficial effects that can be produced by the present application include: the follow-up laser impact reinforced device provided by the present application adopts a follow-up metal foil or black tape as an absorbing layer, which can be edge-impacted and slanted, due to Absorbed into the surface of the workpiece, there is no other material on the surface of the workpiece, no post-processing is required, and the laser shock strengthening treatment is superior in high order and high efficiency.
  • FIG. 1 is a cross-sectional view of a front view of a follow-up laser shock peening apparatus according to an embodiment of the present application.
  • FIG. 2 is a cross-sectional view of a left side view of a follow-up laser shock peening apparatus according to an embodiment of the present application.
  • FIG 3 is a front view of a follow-up laser shock peening apparatus according to an embodiment of the present application.
  • FIG. 4 is a left side view of a follower laser shock reinforced device according to an embodiment of the present application.
  • FIG. 5 is a right side view of a follow-up laser shock reinforced device according to an embodiment of the present application.
  • FIG. 6 is a top plan view of a follow-up laser shock peening device according to an embodiment of the present application.
  • Figure 7 is a bottom plan view of a follow-up laser shock peening apparatus according to an embodiment of the present application.
  • FIG. 8 is a perspective view of a follow-up laser shock peening device according to an embodiment of the present application.
  • FIG. 9 is a perspective view of a follow-up laser shock peening apparatus according to an embodiment of the present application.
  • Figure 10 is a partial enlarged view of the nozzle of an embodiment of the present application.
  • FIG. 11 is a partially enlarged three-dimensional picture of a nozzle according to an embodiment of the present application.
  • Figure 12 is a partial enlarged view of the nozzle of an embodiment of the present application.
  • FIG. 13 is a connection diagram of a follow-up laser shock reinforced device system according to an embodiment of the present application.
  • the follow-up laser impact enhancement device includes an optical path input module 2 , a tape feeding module 4 , a focusing module 6 , a collision avoidance module 7 , an imaging module 8 , and Water spray module 9.
  • One end of the optical path input module 2 (the optical path entrance end of FIG. 1) is connected and introduced to the light source, and the other end (the lower end of the mirror 28 of FIG. 1) is connected to the focusing module 6 and communicated with the optical path.
  • the other end of the focusing module 6 is connected to the water spray module 9 through the collision avoidance module 7 (see Fig. 2).
  • the imaging module 8 is located at the top of the device, and its optical path can be observed through the mirror 28 to observe the spot on the bottom of the device.
  • the optical path input module 2 includes a connecting plate 20 , a positioning pin 22 , an optical path adjusting block 24 , an elastic adjusting sleeve 26 , and a mirror 28 .
  • the connecting plate 20 connects the laser or the optical fiber to the elastic adjusting sleeve 26 through the positioning pin 22.
  • the elastic adjusting sleeve 26 is elastically connected to the optical path adjusting block 24, and the optical path adjusting block 24 is adjustablely connected with the device connected, and can be connected to the light. Two-dimensional motion on a plane perpendicular to the axis to adjust the light path, see Figure 8.
  • the mirror 28 is fixed to the optical path input module 2 and reflects the light emitted by the laser or the optical fiber.
  • the optical path input module 2 is capable of adjusting the optical path of its output to be coaxial with the water column ejected by the water spray module 9.
  • the focusing module 6 includes a knob 60, a self-lubricating sleeve 62, a housing 63, a slip ring 64, a focusing mirror 66, a connecting sleeve 67, a focusing frame 68, and a positioning pin 69.
  • the focusing frame 68 fixes the focusing mirror 68 to the self-lubricating bushing 62, and the self-lubricating bushing 62 slides along the outer casing 62 in the direction of the knob 60 to focus the light.
  • the focus mirror 66 is moved by the knob 60 to change the position of the focused laser spot.
  • the adjustment is fine and flexible, and the adjustable range is 10 mm to 20 mm with an accuracy of 0.05 mm.
  • the water spray module 9 includes a protective lens 90, a water inlet nozzle 92, a mounting nut sleeve 94, a spray head 96, and a water spray sleeve 98.
  • the upper end of the water spray sleeve 98 is fixed with a protective lens 90 and is connected to the connecting sleeve 67 of the focusing module 6, and the light exiting direction passes through the protective lens 90.
  • the protective lens 90 will have a space and a lower portion of the upper optical path shown in FIG. The space of the water chamber is separated.
  • the lower end of the water spray sleeve 98 is threadedly coupled to the spray head 96 by a mounting nut sleeve 94.
  • a water inlet pipe 92 is provided on the side wall of the water spray sleeve 98 for connecting the water source.
  • the water outlet end side wall of the nozzle 96 has two slits disposed opposite to each other, forming an absorption belt fixing structure 46 of the tape feeding module 4, and an enlarged view is shown in FIG. 11 and FIG.
  • One of the slits penetrates through the water jet ejected from the water spray module and passes through the other slit (the enlarged cross-sectional view of the absorption belt fixing structure 46 is shown in FIG. 10), so that the absorption belt 44 can only follow the route defined by the slit.
  • FIG. 7 is a bottom view of the follow-up laser shock peening device, it can be seen that the absorption band penetrates through the gap of the fixing structure 46 and passes through.
  • the device includes an anti-collision module 7 disposed on the focusing module 6 and spraying water.
  • the anti-collision module 7 includes a protective collar 70, a mounting nut sleeve 72 and a nut pressing ring 74.
  • the protective collar 70 is elastically deformable, and is mounted between the connecting sleeve 67 of the focusing module 6 and the water spray module 9 through the mounting nut sleeve 72 and the nut pressing ring 74 to buffer the shock and vibration received by the water spray module.
  • the protective collar 70 is made of an elastic material, typically made of elastic nylon plastic.
  • the tape feeding module 4 includes a synchronous motor 40 , four conveying wheels and two tensioning wheels (the conveying wheel 420 , the conveying wheel 422 , the conveying wheel 424 , the conveying wheel 426 , The tensioning wheel 428 and the tensioning wheel 429) and the absorption belt 44, the synchronous motor 40 drives the absorption belt 44 through the conveying wheel and the tensioning wheel in the transmission mechanism 42, and the absorption belt 44 passes through the nozzle 96 of the water spraying module 9.
  • the absorption band formed by the slit fixes the structure 46 and passes through the water column ejected from the showerhead 96. Please refer to FIG. 3, FIG. 4 and FIG. 5 for the specific structure of the tape feeding module 4.
  • the step frequency of the synchronous motor 40 coincides with the impact enhancement operating frequency of the follow-up laser shock peening device.
  • the synchronous motor 40 drives the absorption belt 44 forward a distance, moves the portion of the absorption band 44 that has been laser-irradiated out of the center of the showerhead 96, and moves the new length of absorption band 44 to the showerhead 96. Centered to prepare for the next laser pulse.
  • the distance that the absorption band 44 moves each laser pulse can be determined according to the size of the spot and the ablation range of the laser light irradiated on the absorption band during the laser shock.
  • the absorbent tape 44 may be selected from aluminum foil tapes and other metal foil tapes, and may also be selected from darker colored organic polymer tapes, preferably black tapes that do not contain an adhesive glue layer, typically 0.15 mm thick black PVC.
  • the width of the absorbent band 44 does not exceed the outer diameter of the showerhead 96 and can pass through the slits in the showerhead 96 (absorbent tape securing structure 46).
  • the apparatus includes an imaging module 8 including a CCD image sensor 80 and a mounting sleeve 82.
  • the CCD image sensor 80 is vertically adjustable by a mounting sleeve 82 and coupled to the mirror of the optical path input module 2.
  • the upper end of 28 is shown in Figure 6.
  • the CCD image sensor 80 is height-adjustable, which can improve the positioning accuracy and is convenient for observation.
  • the mirror 28 reflects one side of the transmission, and the side facing the CCD image sensor 80 can transmit light for observing the spot and adjusting the position with the optical path input module 2 and adjusting the focus with the focusing module 6.
  • the mirror 28 reflects light toward one side of the laser or the optical fiber and is directed coaxially toward the water column ejected by the showerhead 96.
  • the system connection diagram of the follow-up laser shock reinforced device of the present application is as shown in FIG. 13 , and the device further includes a computer, a controller, a pressure tank, a water pump, a gas generator, a pressure gauge, a flow meter, and the controller
  • the optical device, the synchronous motor, the water pump and the gas generator are electrically connected, and the pressure tank is connected to the water inlet pipe 92, and the pressure gauge and the flow meter are located on the water pipe directly connected to the pressure tank and the water inlet pipe 92.
  • the controller is electrically connected to the water pump and the gas generator, the controller controls the water pressure in the pressure tank through a water pump and a gas generator under the program control of the computer .
  • the controller controls, under the program control of the computer, that the step frequency of the synchronous motor is controlled to be consistent with the impact enhancement working frequency of the follow-up laser shock peening device.
  • the laser shock absorbing device passes through a transparent constraining layer by using a short laser pulse (generally within 50 nanoseconds) and a high power density (GW/cm 2 level) laser (this application) It is water) which acts on the absorption belt 44 of the surface of the workpiece.
  • Absorbing protective layer The absorption band 44 absorbs the laser energy and rapidly vaporizes to form a dense high-temperature, high-pressure plasma. The plasma continues to absorb the laser energy and then rapidly heats up and expands to form a shock wave.
  • the shock wave intensity can reach several GPa (10 9 Pa) is much higher than the yield strength of many workpiece materials; the shock wave passes through the absorbing protective layer, acts on the surface of the workpiece and propagates to the inside of the workpiece, causing plastic deformation and residual compressive stress field on the surface of the workpiece, resulting in plastic surface material. Shape deformation, increased dislocation density, resulting in grain refinement, compressive stress and hardness, thereby significantly improving the material's fatigue resistance, wear resistance and corrosion resistance.
  • the laser shock strengthening operation steps of the follow-up laser shock tensing device of the present application are as follows:
  • the laser beam is coaxially passed through the water chamber in the water spray unit and the water column sprayed from the spray head to the absorption belt which is close to the surface of the workpiece in step a), and is subjected to laser shock reinforcement;
  • step b) the device moves relative to the workpiece to the next impact site, while the motor drives the absorption band to move beyond the laser spot, repeating the laser shock enhancement process of step b).
  • the deionized water enters the water spray sleeve 98 from the water inlet pipe 92 to form a water chamber, and is ejected from the outlet at the bottom of the water jet 96.
  • the laser is connected to the device through a connecting plate 20, and the laser beam is adjusted via the optical path input module 2, reflected by the mirror 28, and then irradiated onto the focusing mirror 66. After the beam passes through the focusing mirror 66, the protective lens 90 is passed through the protective lens 90.
  • the coaxial jet is directed toward the water chamber formed in the water spray sleeve 98 and the water column ejected from the spray head 96, and then is totally confined to the area bounded by the water column.
  • the laser shock strengthening process requires a water column diameter of 0.5 mm to 1.5 mm and a water column length (distance between the processing plane and the lower surface of the protective lens 90) of 15 mm to 20 mm, the laser can achieve multiple reflections in the water column, thereby realizing The control of the mean field and spot size of the beam.
  • the synchronous motor 40 has the same frequency as the impact-strengthening operation, and once the shock is applied, the synchronous motor pulls the absorption belt 44 to go. As shown in FIG.
  • the upper end of the stepping motor 40 is provided with a Feeding device.
  • the belt feeding device is provided with a belt feeding gear, a belt feeding gear and a belt bearing connection, and a feeding end part fixing nut fixing belt feeding device, the feeding belt device is provided with a feeding port on one side, and the other end of the belt feeding device The outlet is provided on the side, as shown in Figure 1.
  • the belt feeding system has a simple structure and is convenient to use, and can adjust the tightness of the feeding belt. As long as the hand presses the feeding end part to press the spring, the material can be refueled, and the structure is flexible and can be changed, and can be changed into a near-end feeding according to its own needs. Device.
  • the gear is subjected to the action of the elastic member and the limit guide block, and the absorption belt 44 is pressed by the gear to abut against the rolling bearing. Due to the sliding friction between the absorption belt 44 and the rolling bearing, when the gear rotates, the belt is driven to move between the gear and the bearing. Then, the step frequency of the synchronous motor 40 is set to be consistent with the pulse laser shock enhancement working frequency, and finally, the pulse laser impact is once performed, and the synchronous motor pulls the absorption belt 44 forward for a period of time.
  • the connecting plate 20 of the optical path input module 2 can also be matched with the fiber laser, and can be widely applied to various materials and various complicated workpiece surfaces for laser impact strengthening treatment. Extending the service life of the workpiece is a cost-effective production and analysis product.
  • the follow-up laser shock peening device of the present application reduces the parameter fluctuation caused by the application mode of the existing water confinement layer by means of coaxiality of light and water, thereby improving the stability and flexibility of the processing.
  • the laser beam is constrained and shaped by the total reflection of the light beam entering the air from the surface.
  • the kinetic energy of water is used to enhance the restraining effect of the water constraining layer.
  • the technical solution of the present application reduces the parameter fluctuation caused by the application mode of the existing water confinement layer by means of light water coaxiality, and improves the stability and flexibility of the processing.
  • the laser beam is constrained and shaped by the total reflection when the light beam is injected into the air from the water surface.
  • the kinetic energy of water is used to enhance the restraining effect of the water constraining layer.

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Abstract

Disclosed is a follow-up-type device for laser shock peening, comprising a light path input module (2), a belt-conveying module (4), a focusing module (6) and a water-spraying module (9). One end of the light path input module (2) is connected to and introduces a light source, and the other end thereof is connected to and in light path communication with the focusing module (6). The other end of the focusing module (6) is connected to the water-spraying module (9). The belt-conveying module (4) comprises an electric motor (40), a transmission mechanism (42) and an absorption belt (44). The electric motor (40) drives the movement of the absorption belt (44) by means of the transmission mechanism (42), and the absorption belt (44) passes through a water column sprayed by the water-spraying module (9). The laser shock peening device uses a follow-up-type absorption belt conveying method and has the advantage of carrying out a laser shock peening treatment in a highly ordered and highly efficient manner.

Description

一种随动式激光冲击强化处理装置Follow-up laser shock strengthening processing device 技术领域Technical field
本发明属于材料加工领域,涉及激光冲击强化技术,具体地说是一种针对各种复杂形状工件表面进行的随动式激光冲击强化处理系统。The invention belongs to the field of material processing, and relates to a laser shock peening technology, in particular to a follow-up laser shock reinforced processing system for various complex shaped workpiece surfaces.
背景技术Background technique
激光冲击强化技术(Laser Shocking Peening,LSP)是利用高能量密度(GW/cm2量级),短脉冲(10~30ns量级)脉冲激光冲击材料,在材料表面产生强烈的激光诱导等离子体。其爆破产生的GPa级冲击波作用于材料表面并向内部传播,使材料表面一定区域内产生塑性变形和复杂的位错结构,形成很大残余压应力,提高零件的疲劳强度和抗腐蚀能力。目前这一技术已广泛应用于机械制造工程、航空航天、微电子、国防、医疗等各行各业中。激光冲击强化技术是一种将强激光产生的超高压冲击波用于工件表面进行激光冲击强化处理的技术。目前,激光冲击强化技术已经在航空、船舶、机械工程等领域得到了广泛应用,尤其是用于飞机发动机叶片的抗疲劳处理。Laser Shocking Peening (LSP) is a high-intensity (GW/cm 2 order), short-pulse (10 to 30 ns) pulsed laser impact material that produces a strong laser-induced plasma on the surface of the material. The GPA-level shock wave generated by the blasting acts on the surface of the material and propagates to the inside, causing plastic deformation and complex dislocation structure in a certain area of the material surface, forming a large residual compressive stress, and improving the fatigue strength and corrosion resistance of the part. At present, this technology has been widely used in various fields such as mechanical engineering, aerospace, microelectronics, national defense, and medical. The laser shock peening technology is a technique in which an ultra-high voltage shock wave generated by a strong laser is applied to a surface of a workpiece for laser shock peening. At present, laser shock peening technology has been widely used in aviation, shipbuilding, mechanical engineering and other fields, especially for anti-fatigue treatment of aircraft engine blades.
现有的针对工件表面的激光冲击强化装置包括激光发生单元,位于工件表面的吸收保护层,以及位于吸收保护层表面的约束层。约束层的功能是让激光能量穿过并作用于吸收保护层,同时还要尽可能多地提供等离子体膨胀时的反作用力,提高冲击波耦合效率。目前普遍采用光学玻璃等固体材料作为约束层,或者采用水膜等柔性材料作为透明约束层。吸收保护层的主要作用是保护工件不被激光灼伤并增强对激光能量的吸收。目前普遍使用油漆、柔性胶带或一定厚度的金属箔片等作为吸收保护层。Existing laser shock reinforced devices for workpiece surfaces include a laser generating unit, an absorbing protective layer on the surface of the workpiece, and a constraining layer on the surface of the absorbing protective layer. The function of the constraining layer is to allow the laser energy to pass through and act on the absorbing protective layer, while also providing as much as possible the reaction force during plasma expansion to improve the shock wave coupling efficiency. At present, a solid material such as optical glass is generally used as a constraining layer, or a flexible material such as a water film is used as a transparent constraining layer. The main function of the absorbing protective layer is to protect the workpiece from laser burns and enhance the absorption of laser energy. Paint, flexible tape or metal foil of a certain thickness or the like is generally used as an absorbing protective layer.
在激光冲击强化过程中,为了抑制等离子体的自由扩散,得到更集中,更长作用时间的冲击波,通常会在激光加工区域添加一层约束层。常用的约束层材料有石英、玻璃、柔性膜和水等,其中水因为成本低、柔性好、不会因碎裂产生残渣、对复杂形状的零件表面适应性强等优点得到了最广泛的使用,但其有一个主要的缺点是水层的刚度不足,难以提供稳定的约束层。常规的激光冲击强化处理是采用在工件表面贴上金属箔片或黑色胶带或涂覆特种黑漆等形式,涂覆黑漆的优点是对各种不规则曲面贴合性良好,缺点是在喷涂后需要等待其干燥,然后才可以施加约束层进行冲击强化, 生产效率低下;若采用铝箔贴层,则对倒角、不规则曲面的贴合性不好,影响强化质量。工件处理后,还需要想办法去除工件表面箔片或胶带或涂覆特种黑漆,费时费力,难以实现大规模、高效率生产应用,阻碍了产业化进程。In the laser shock peening process, in order to suppress the free diffusion of the plasma, a more concentrated, longer-time shock wave is obtained, and a constraining layer is usually added in the laser processing region. Commonly used constraining layer materials are quartz, glass, flexible membrane and water, etc. Among them, water is widely used because of its low cost, good flexibility, no residue due to chipping, and strong surface adaptability to complex shaped parts. However, one of the main disadvantages is that the water layer is insufficiently rigid and it is difficult to provide a stable constraining layer. Conventional laser shock peening treatment adopts the form of metal foil or black tape or special black lacquer on the surface of the workpiece. The advantage of applying black lacquer is that it has good adhesion to various irregular surfaces, and the disadvantage is that it is sprayed. After that, you need to wait for it to dry before you can apply the constraining layer for impact strengthening. The production efficiency is low; if the aluminum foil is applied, the adhesion to chamfers and irregular surfaces is not good, which affects the quality of reinforcement. After the workpiece is processed, it is also necessary to find a way to remove the surface foil or tape or apply special black paint, which is time-consuming and laborious, and it is difficult to realize large-scale and high-efficiency production application, which hinders the industrialization process.
目前国内外发展方向是研制水溶性涂料,喷涂涂层后(前处理)无需干燥即可立即进行冲击强化,处理完之后可以使用高压水去除涂层(后处理),同样存在加工效率不足问题。At present, the development direction at home and abroad is to develop water-soluble paints. After spray coating (pre-treatment), impact strengthening can be carried out immediately without drying. After treatment, high-pressure water can be used to remove the coating (post-treatment), and there is also a problem of insufficient processing efficiency.
发明内容Summary of the invention
根据本申请的一个方面,提供了一种光水同轴的随动式激光冲击强化装置及方法,其采用了随动式的吸收带输送方式,通过喷水模块喷出一定压力的水,将吸收带紧贴工件,随着电机的转动,激光冲击处理的同时输送吸收带,即可完成针对工件表面的激光冲击强化处理过程。由于本发明使用的吸收带不贴附于工件表面,且表面光洁及无其他污垢,因此不需要进行后处理即可完成激光冲击强化处理,具有高次序、高效率进行激光冲击强化处理的优势。According to an aspect of the present application, a light-water coaxial follow-up laser shock reinforced device and method are provided, which adopt a follow-up absorption belt conveying method, and a certain pressure of water is sprayed through a water spray module. The absorption belt is in close contact with the workpiece, and as the motor rotates, the laser impact treatment conveys the absorption belt at the same time, and the laser shock strengthening treatment process for the workpiece surface can be completed. Since the absorption belt used in the present invention is not attached to the surface of the workpiece, and the surface is smooth and free from other dirt, the laser shock strengthening treatment can be completed without post-processing, and the laser impact strengthening treatment is performed with high order and high efficiency.
所述装置包括光路输入模块、送带模块、调焦模块、喷水模块;The device includes an optical path input module, a tape feeding module, a focusing module, and a water spray module;
所述光路输入模块的一端连接并引入光源,另一端与所述调焦模块连接且光路相通;所述调焦模块的另一端与所述喷水模块连接;所述送带模块包括电机、传动机构和吸收带,所述电机通过传动机构带动所述吸收带移动,所述吸收带穿过所述喷水模块喷出的水柱。One end of the optical path input module is connected to and is connected to the light source, the other end is connected to the focusing module and the optical path is connected; the other end of the focusing module is connected to the water spray module; the feeding module includes a motor and a transmission The mechanism and the absorption belt, the motor drives the absorption belt to move through a transmission mechanism, and the absorption belt passes through a water column ejected by the water spray module.
优选地,所述电机为同步电机,所述同步电机的步进频率与所述随动式激光冲击强化装置的冲击强化工作频率一致。所述装置每进行一个激光脉冲,所述同步电机即带动所述吸收带移动一段距离。所述吸收带每个激光脉冲移动的距离,本领域技术人员可根据待加工工件的加工需求和激光冲击过程中激光照射的光斑烧蚀范围确定。Preferably, the motor is a synchronous motor, and a step frequency of the synchronous motor is consistent with an impact enhancement working frequency of the follow-up laser shock peening device. Each time the device performs a laser pulse, the synchronous motor drives the absorption belt to move a distance. The distance that the absorption band moves each laser pulse can be determined by those skilled in the art according to the processing requirements of the workpiece to be processed and the ablation range of the laser irradiation during laser shock.
优选地,所述送带模块包括吸收带固定结构,所述吸收带固定结构固定连接于所述喷水模块的喷水出口处,所述吸收带固定结构将所述吸收带的移动方向固定在所述喷水模块喷出的水柱中央。进一步优选地,所述吸收带固定结构是所述喷水模块中喷水喷头出水口的一部分。作为一个具体的实施方式,所述吸收带固定结构是所述喷水模块中喷水喷头出水口部分的吸收带约束结构。进一步具体地,所述吸收带固定结构是所述喷水模块中喷水喷头出水口部分侧壁相对设置的两个缝隙形成吸收带约束结构。所述吸收带从其中一个缝隙穿入并穿过所述喷水模块喷出的水柱后从另一个缝隙 穿出;所述吸收带固定结构将所述吸收带的移动方向固定在所述喷水模块喷出的水柱中央。Preferably, the tape feeding module comprises an absorption belt fixing structure fixedly connected to a water spray outlet of the water spray module, and the absorption belt fixing structure fixes a moving direction of the absorption belt at The water jet is sprayed out of the center of the water column. Further preferably, the absorption belt fixing structure is a part of the water spout outlet of the water spray module. As a specific embodiment, the absorption belt fixing structure is an absorption belt restraining structure of a water spout outlet portion of the water spray module. Further specifically, the absorbing belt fixing structure is a two-slot gap formed by the side wall of the water sprinkler nozzle portion of the water spray module to form an absorption band restraining structure. The absorption band penetrates from one of the slits and passes through the water column ejected by the water spray module from the other gap The absorption belt fixing structure fixes the moving direction of the absorption belt to the center of the water column sprayed by the water spray module.
优选地,所述吸收带可选用颜色较深、不含粘性胶层、不易扯断的光滑柔软膜带。Preferably, the absorption belt may be a smooth soft film strip which is dark in color, does not contain an adhesive layer, and is not easily broken.
所述吸收带可选用颜色较深、不含粘性胶层、不易扯断的光滑柔软膜带。The absorption belt can be selected from a smooth soft film strip which is dark in color, does not contain an adhesive layer, and is not easily broken.
优选地,所述吸收带的厚度为0.01mm至0.5mm的柔性膜带。Preferably, the absorbent tape has a thickness of from 0.01 mm to 0.5 mm of flexible film tape.
作为一个优选地实施方式,所述吸收带厚度为0.1mm。As a preferred embodiment, the absorbent strip has a thickness of 0.1 mm.
作为本申请的一种实施方式,所述吸收带为对10640nm、1064nm、800nm、532nm、517nm、355nm中至少一个波长的激光之吸收率不低于95%。As an embodiment of the present application, the absorption band has an absorption rate of laser light of at least one of 10640 nm, 1064 nm, 800 nm, 532 nm, 517 nm, and 355 nm of not less than 95%.
作为本申请的一种实施方式,所述吸收带为对波长355nm至10640nm的激光的吸收率不低于95%。As an embodiment of the present application, the absorption band has an absorption rate of laser light having a wavelength of 355 nm to 10640 nm of not less than 95%.
作为本申请的一种实施方式,所述吸收带为对10640nm、1064nm、800nm、532nm、517nm、355nm中至少一个波长的激光之吸收率为95%至99.99%。As an embodiment of the present application, the absorption band has an absorption rate of 95% to 99.99% for laser light of at least one of 10640 nm, 1064 nm, 800 nm, 532 nm, 517 nm, and 355 nm.
优选地,所述吸收带拉伸强度大于30N/cm。Preferably, the absorbent tape has a tensile strength greater than 30 N/cm.
进一步优选地,所述吸收带拉伸强度范围30N/cm至3000N/cm。Further preferably, the absorption band has a tensile strength ranging from 30 N/cm to 3000 N/cm.
更进一步优选地,所述吸收带拉伸强度范围30N/cm至300N/cm的厚度为0.01mm至0.5mm的柔性膜带。Still more preferably, the absorbent tape has a tensile strength ranging from 30 N/cm to 300 N/cm and a thickness of from 0.01 mm to 0.5 mm.
优选地,所述吸收带的厚度为0.01mm至0.2mm。Preferably, the absorption band has a thickness of from 0.01 mm to 0.2 mm.
优选地,所述吸收带表面不含粘性胶层。Preferably, the surface of the absorbent belt is free of an adhesive layer.
进一步优选地,所述脉冲激光的波长为10640nm、1064nm、800nm、532nm、517nm和/或355nm。Further preferably, the pulsed laser has a wavelength of 10640 nm, 1064 nm, 800 nm, 532 nm, 517 nm, and/or 355 nm.
优选地,所述传动机构包括至少一个输送轮和至少一个涨紧轮。Preferably, the transmission mechanism includes at least one delivery wheel and at least one tensioning wheel.
优选地,所述传动机构包括所述装置一侧的第一输送轮、第一涨紧轮、第二输送轮,以及所述装置另一侧的第三输送轮、第二涨紧轮、第四输送轮;所述吸收带在所述电机的带动下依次穿过第一输送轮、第一涨紧轮、第二输送轮、所述喷水模块的喷头出口端、第三输送轮、第二涨紧轮、第四输送轮。Preferably, the transmission mechanism includes a first conveying wheel, a first tensioning wheel, a second conveying wheel on one side of the device, and a third conveying wheel, a second tensioning wheel, and a third conveying wheel on the other side of the device. a fourth conveying wheel; the absorption belt is sequentially driven by the motor to pass through the first conveying wheel, the first tensioning wheel, the second conveying wheel, the nozzle outlet end of the water spray module, the third conveying wheel, and the third Two tensioning wheels and a fourth conveying wheel.
进一步优选地,所述输送轮或涨紧轮可以是定轮或动轮或其它光滑构件等。Further preferably, the delivery wheel or the tensioning wheel may be a fixed wheel or a moving wheel or other smooth member or the like.
优选地,所述调焦模块可通过旋钮方式,经锥齿轮组机构、凸轮机构或其它形式将旋转运动转化为上下直线运动,能够保证聚焦镜精密微调作用。Preferably, the focusing module can convert the rotary motion into an up-and-down linear motion through a bevel gear mechanism, a bevel gear mechanism, a cam mechanism or the like, thereby ensuring precise fine adjustment of the focusing mirror.
优选地,在不影响加工质量前提下,所述冲击头可以设置细而长,能够到达常规激光冲击加工无法到达的隐蔽部位进行表面强化处理。 Preferably, the impact head can be set thin and long without affecting the processing quality, and can be subjected to surface strengthening treatment at a concealed portion that cannot be reached by conventional laser impact processing.
优选地,所述光路输入模块包括连接板、定位销、光路调整块、弹性调整套和反射镜;所述连接板将激光器或光纤通过所述定位销连接于所述弹性调整套上,所述弹性调整套弹性连接于所述光路调整块,所述光路调整块与所述装置连接,所述反射镜固定于所述装置上并反射所述激光器或所述光纤发出的光线;所述光路输入模块调整输出光路与所述喷水模块喷出的水柱同轴。Preferably, the optical path input module comprises a connecting plate, a positioning pin, an optical path adjusting block, an elastic adjusting sleeve and a mirror; the connecting plate connects the laser or the optical fiber to the elastic adjusting sleeve through the positioning pin, An elastic adjustment sleeve is elastically coupled to the optical path adjustment block, the optical path adjustment block being coupled to the device, the mirror being fixed to the device and reflecting light emitted by the laser or the optical fiber; the optical path input The module adjustment output optical path is coaxial with the water column ejected by the water spray module.
所述调焦模块包括旋钮、自润滑轴套、外壳、连接套筒、聚焦镜和聚焦镜架;所述聚焦镜架将所述聚焦镜固定于所述自润滑轴套上;所述自润滑轴套在所述旋钮的带动下沿外壳轴向滑动以对光线调焦。The focusing module comprises a knob, a self-lubricating sleeve, a casing, a connecting sleeve, a focusing mirror and a focusing frame; the focusing frame fixing the focusing mirror to the self-lubricating bushing; the self-lubricating The sleeve is slid axially along the outer casing by the knob to focus the light.
优选地,所述装置包括成像模块,所述成像模块包括CCD图像传感器和安装套筒,所述CCD图像传感器通过所述安装套筒可沿光线轴向移动的连接于所述光路输入模块的反射镜上端;所述反射镜面向所述CCD图像传感器的一侧透光,所述反射镜面向所述激光器或所述光纤的一侧反光。本申请中,所述CCD,是指电荷耦合元件(英文全称:Charge-coupled Device)。Preferably, the apparatus comprises an imaging module, the imaging module comprising a CCD image sensor and a mounting sleeve, the CCD image sensor being reflective to the optical path input module by an axial movement of the mounting sleeve a mirror end; the mirror is light transmissive to a side of the CCD image sensor, and the mirror is reflective toward a side of the laser or the optical fiber. In the present application, the CCD refers to a charge coupled device (English name: Charge-coupled Device).
优选地,所述喷水模块包括喷头,所述喷头的出水端侧壁具有相对设置的两个缝隙以形成吸收带固定结构,所述吸收带从其中一个缝隙穿入并穿过所述喷水模块喷出的水柱后从另一个缝隙穿出;所述吸收带固定结构将所述吸收带的移动方向固定在所述喷水模块喷出的水柱中央。Preferably, the water spray module comprises a spray head, and the water outlet end side wall of the spray head has two slits disposed opposite to form an absorption belt fixing structure, and the absorption belt penetrates from one of the slits and passes through the water spray The water column ejected by the module is then passed out from another gap; the absorption belt fixing structure fixes the moving direction of the absorption belt to the center of the water column ejected by the water spray module.
本申请中,所述吸收带固定结构将所述吸收带的移动方向固定在所述喷水模块喷出的水柱中央,是指激光的光斑以及同轴的水柱的中轴线能够指向所述吸收带的中央。In the present application, the absorption belt fixing structure fixes the moving direction of the absorption belt to the center of the water column sprayed by the water spray module, which means that the laser spot and the central axis of the coaxial water column can be directed to the absorption band. Central.
优选地,所述喷水模块包括保护镜片、喷水套筒、进水接管、安装螺母套、喷头;Preferably, the water spray module comprises a protective lens, a water spray sleeve, a water inlet pipe, a mounting nut sleeve, and a spray head;
所述喷水套筒一端固定有所述保护镜片且与所述调焦模块的光线出射方向连接,所述喷水套筒另一端由所述安装螺母套与所述喷头螺纹连接;所述保护镜片将所述喷水模块与所述调焦模块的空间分隔开;One end of the water spray sleeve is fixed with the protective lens and connected to the light exiting direction of the focusing module, and the other end of the water spray sleeve is screwed to the nozzle by the mounting nut sleeve; The lens separates the water spray module from the space of the focusing module;
所述喷水套筒的侧壁上设有所述进水接管。The water inlet pipe is disposed on a side wall of the water spray sleeve.
优选地,所述装置包括防撞模块,所述防撞模块设置于调焦模块和所述喷水模块之间,所述防撞模块包括保护套环、安装螺母套和螺母压环;所述保护套环可弹性形变,通过所述安装螺母套和螺母压环安装于所述调焦模块和所述喷水模块之间并缓冲所述喷水模块受到的冲击和振动。Preferably, the device includes a collision avoidance module disposed between the focusing module and the water spray module, the collision avoidance module including a protective collar, a mounting nut sleeve and a nut pressing ring; The protective collar is elastically deformable, and is mounted between the focusing module and the water spray module by the mounting nut sleeve and the nut pressing ring to buffer shock and vibration received by the water spray module.
优选地,所述装置包括控制器,所述控制器与所述光源、所述同步电机电连接,所述控制器控制所述同步电机的步进频率与所述随动式激光冲击强化装置的冲击强化 工作频率一致。Preferably, the device includes a controller electrically connected to the light source and the synchronous motor, and the controller controls a step frequency of the synchronous motor and the follow-up laser shock reinforced device Impact strengthening The working frequency is the same.
优选地,所述装置包括压力罐、水泵和气体发生器,所述控制器与所述水泵和气体发生器电连接,所述压力罐与所述喷水模块水路连接,所述控制器通过水泵和气体发生器以控制所述压力罐中的水压。Preferably, the device comprises a pressure tank, a water pump and a gas generator, the controller is electrically connected to the water pump and a gas generator, the pressure tank is connected to the water jet module, and the controller is passed through a water pump And a gas generator to control the water pressure in the pressure tank.
本申请能产生的有益效果包括:本申请所提供的随动式激光冲击强化装置,采用了随动式的金属箔片或黑胶带作为吸收层,可以做到边冲击处理、边走带,由于吸收成不贴附于工件表面,工件表面无其他材料,不需要进行后处理,具有高次序、高效率进行激光冲击强化处理的优势。The beneficial effects that can be produced by the present application include: the follow-up laser impact reinforced device provided by the present application adopts a follow-up metal foil or black tape as an absorbing layer, which can be edge-impacted and slanted, due to Absorbed into the surface of the workpiece, there is no other material on the surface of the workpiece, no post-processing is required, and the laser shock strengthening treatment is superior in high order and high efficiency.
附图说明DRAWINGS
图1为本申请一种实施方式随动式激光冲击强化装置主视图的剖面图。1 is a cross-sectional view of a front view of a follow-up laser shock peening apparatus according to an embodiment of the present application.
图2为本申请一种实施方式随动式激光冲击强化装置左视图的剖面图。2 is a cross-sectional view of a left side view of a follow-up laser shock peening apparatus according to an embodiment of the present application.
图3为本申请一种实施方式随动式激光冲击强化装置主视图。3 is a front view of a follow-up laser shock peening apparatus according to an embodiment of the present application.
图4为本申请一种实施方式随动式激光冲击强化装置左视图。4 is a left side view of a follower laser shock reinforced device according to an embodiment of the present application.
图5为本申请一种实施方式随动式激光冲击强化装置右视图。FIG. 5 is a right side view of a follow-up laser shock reinforced device according to an embodiment of the present application.
图6为本申请一种实施方式随动式激光冲击强化装置俯视图。6 is a top plan view of a follow-up laser shock peening device according to an embodiment of the present application.
图7为本申请一种实施方式随动式激光冲击强化装置仰视图。Figure 7 is a bottom plan view of a follow-up laser shock peening apparatus according to an embodiment of the present application.
图8为本申请一种实施方式随动式激光冲击强化装置立体图。FIG. 8 is a perspective view of a follow-up laser shock peening device according to an embodiment of the present application.
图9为本申请一种实施方式随动式激光冲击强化装置立体图。9 is a perspective view of a follow-up laser shock peening apparatus according to an embodiment of the present application.
图10为本申请一种实施方式喷头局部放大图。Figure 10 is a partial enlarged view of the nozzle of an embodiment of the present application.
图11为本申请一种实施方式喷头局部放大三维图片。FIG. 11 is a partially enlarged three-dimensional picture of a nozzle according to an embodiment of the present application.
图12为本申请一种实施方式喷头局部放大图。Figure 12 is a partial enlarged view of the nozzle of an embodiment of the present application.
图13为本申请一种实施方式随动式激光冲击强化装置系统连接图。FIG. 13 is a connection diagram of a follow-up laser shock reinforced device system according to an embodiment of the present application.
部件和附图标记列表:List of parts and reference numbers:
附图标记Reference numeral 部件名称Part Name
22 光路输入模块Optical path input module
2020 连接板Connection plate
22twenty two 定位销Locating pin
24twenty four 光路调整块Optical path adjustment block
2626 弹性调整套Elastic adjustment sleeve
2828 反射镜Reflector
44 送带模块 Feed module
4040 同步电机Synchronous motor
4242 传动机构 Transmission mechanism
420420 输送轮 Conveyor wheel
422422 输送轮 Conveyor wheel
424424 输送轮 Conveyor wheel
426426 输送轮 Conveyor wheel
428428 涨紧轮 Tensioner
429429 涨紧轮Tensioner
4444 吸收带 Absorption band
4646 吸收带固定结构Absorption belt fixing structure
66 调焦模块Focusing module
6060 旋钮 Knob
6262 自润滑轴套Self-lubricating bushing
6363 外壳 shell
6464 滑环 Slip ring
6666 聚焦镜Focusing mirror
6767 连接套筒 Connection sleeve
6868 聚焦镜架 Focus frame
6969 定位销 Locating pin
77 防撞模块 Collision avoidance module
7070 保护套环 Protective collar
7272 安装螺母套 Mounting nut sleeve
7474 螺母压环 Nut pressure ring
88 成像模块 Imaging module
8080 CCD传感器 CCD sensor
8282 安装套筒Mounting sleeve
99 喷水模块 Water spray module
9090 保护镜片 Protective lens
9292 进水接管 Intake water takeover
9494 安装螺母套 Mounting nut sleeve
9696 喷头 Nozzle
9898 喷水套筒Water spray sleeve
具体实施方式detailed description
下面结合实施例详述本申请,但本申请并不局限于这些实施例。 The present application is described in detail below with reference to the embodiments, but the application is not limited to the embodiments.
如图1和图2所示,本申请的一个具体实施方式中,随动式激光冲击强化装置包括光路输入模块2、送带模块4、调焦模块6、防撞模块7、成像模块8和喷水模块9。光路输入模块2的一端(图1的光路入口端)连接并引入光源,另一端(图1的反光镜28的下端)与调焦模块6连接且光路相通。调焦模块6的另一端通过防撞模块7与喷水模块9连接(见图2所示)。成像模块8位于装置顶端,其光路可透过反光镜28观察到装置底部的光斑情况。As shown in FIG. 1 and FIG. 2 , in a specific embodiment of the present application, the follow-up laser impact enhancement device includes an optical path input module 2 , a tape feeding module 4 , a focusing module 6 , a collision avoidance module 7 , an imaging module 8 , and Water spray module 9. One end of the optical path input module 2 (the optical path entrance end of FIG. 1) is connected and introduced to the light source, and the other end (the lower end of the mirror 28 of FIG. 1) is connected to the focusing module 6 and communicated with the optical path. The other end of the focusing module 6 is connected to the water spray module 9 through the collision avoidance module 7 (see Fig. 2). The imaging module 8 is located at the top of the device, and its optical path can be observed through the mirror 28 to observe the spot on the bottom of the device.
具体而言,请参阅图1,光路输入模块2包括连接板20、定位销22、光路调整块24、弹性调整套26和反射镜28。连接板20将激光器或光纤通过定位销22的定位连接于弹性调整套26,弹性调整套26弹性连接于光路调整块24,光路调整块24与所示装置连接之间可调整连接,可在光轴线垂直的平面上二维运动以调整光路,请参阅图8。反射镜28固定于光路输入模块2上并反射所述激光器或所述光纤发出的光线。光路输入模块2能够调整其输出的光路以与所述喷水模块9喷出的水柱同轴。Specifically, referring to FIG. 1 , the optical path input module 2 includes a connecting plate 20 , a positioning pin 22 , an optical path adjusting block 24 , an elastic adjusting sleeve 26 , and a mirror 28 . The connecting plate 20 connects the laser or the optical fiber to the elastic adjusting sleeve 26 through the positioning pin 22. The elastic adjusting sleeve 26 is elastically connected to the optical path adjusting block 24, and the optical path adjusting block 24 is adjustablely connected with the device connected, and can be connected to the light. Two-dimensional motion on a plane perpendicular to the axis to adjust the light path, see Figure 8. The mirror 28 is fixed to the optical path input module 2 and reflects the light emitted by the laser or the optical fiber. The optical path input module 2 is capable of adjusting the optical path of its output to be coaxial with the water column ejected by the water spray module 9.
请参阅图2,调焦模块6包括旋钮60、自润滑轴套62、外壳63、滑环64、聚焦镜66、连接套筒67、聚焦镜架68和定位销69。聚焦镜架68将聚焦镜68固定于自润滑轴套62上,自润滑轴套62在旋钮60的带动下沿外壳62轴向滑动以对光线调焦。本申请通过旋钮60移动聚焦镜66来改变聚焦激光斑点位置,调节精细且灵活,可调节范围10mm~20mm,精度0.05mm。Referring to FIG. 2, the focusing module 6 includes a knob 60, a self-lubricating sleeve 62, a housing 63, a slip ring 64, a focusing mirror 66, a connecting sleeve 67, a focusing frame 68, and a positioning pin 69. The focusing frame 68 fixes the focusing mirror 68 to the self-lubricating bushing 62, and the self-lubricating bushing 62 slides along the outer casing 62 in the direction of the knob 60 to focus the light. In the present application, the focus mirror 66 is moved by the knob 60 to change the position of the focused laser spot. The adjustment is fine and flexible, and the adjustable range is 10 mm to 20 mm with an accuracy of 0.05 mm.
请参阅图2,喷水模块9包括保护镜片90、进水接管92、安装螺母套94、喷头96和喷水套筒98。喷水套筒98的上端固定有保护镜片90且与调焦模块6的连接套筒67连接,光线出射方向穿过保护镜片90,保护镜片90将图2中所示的上部光路部分空间与下部水腔部分的空间分隔开。喷水套筒98的下端由安装螺母套94与喷头96螺纹连接。喷水套筒98的侧壁上设有进水接管92,用于连接水源。Referring to FIG. 2, the water spray module 9 includes a protective lens 90, a water inlet nozzle 92, a mounting nut sleeve 94, a spray head 96, and a water spray sleeve 98. The upper end of the water spray sleeve 98 is fixed with a protective lens 90 and is connected to the connecting sleeve 67 of the focusing module 6, and the light exiting direction passes through the protective lens 90. The protective lens 90 will have a space and a lower portion of the upper optical path shown in FIG. The space of the water chamber is separated. The lower end of the water spray sleeve 98 is threadedly coupled to the spray head 96 by a mounting nut sleeve 94. A water inlet pipe 92 is provided on the side wall of the water spray sleeve 98 for connecting the water source.
如图3和图4所示,喷头96的出水端侧壁具有相对设置的两个缝隙,形成了送带模块4的吸收带固定结构46,放大图见图11和图12,吸收带44从其中一个缝隙穿入并穿过所述喷水模块喷出的水柱后从另一个缝隙穿出(吸收带固定结构46的剖面放大图见图10),使得吸收带44只能沿缝隙限定的路线一维移动,因此吸收带固定结构46能够在吸收带44移动的时候时刻保持在喷头96喷出的水柱中央,喷头96和吸收带固定结构46的三维局部放大图片见图10所示。同时配合图7,图7为随动式激光冲击强化装置的仰视图,可见吸收带从固定结构46的缝隙穿入并穿出。As shown in FIG. 3 and FIG. 4, the water outlet end side wall of the nozzle 96 has two slits disposed opposite to each other, forming an absorption belt fixing structure 46 of the tape feeding module 4, and an enlarged view is shown in FIG. 11 and FIG. One of the slits penetrates through the water jet ejected from the water spray module and passes through the other slit (the enlarged cross-sectional view of the absorption belt fixing structure 46 is shown in FIG. 10), so that the absorption belt 44 can only follow the route defined by the slit. The one-dimensional movement, so that the absorbing belt fixing structure 46 can be maintained at the center of the water column ejected from the head 96 at the time of the movement of the absorbing belt 44, a three-dimensional partial enlarged picture of the head 96 and the absorbing belt fixing structure 46 is shown in FIG. 7 is a bottom view of the follow-up laser shock peening device, it can be seen that the absorption band penetrates through the gap of the fixing structure 46 and passes through.
请继续参阅图2,所述装置包括防撞模块7,防撞模块7设置于调焦模块6和喷水 模块9之间,防撞模块7包括保护套环70、安装螺母套72和螺母压环74。保护套环70可弹性形变,其通过安装螺母套72和螺母压环74安装于调焦模块6的连接套筒67和喷水模块9之间并缓冲所述喷水模块受到的冲击和振动,除在意外碰撞时起到缓冲作用外,还能够避免所述装置在激光冲击加工工件过程中光路部分受到的持续的工作冲击和振动传导到光路部分,进而能够保持光路部分的精度始终不降低,保持较长的工作时间而不需要频繁调整光路。保护套环70采用弹性材料制成,典型的为弹性尼龙塑料制成。Referring to FIG. 2, the device includes an anti-collision module 7 disposed on the focusing module 6 and spraying water. Between the modules 9, the anti-collision module 7 includes a protective collar 70, a mounting nut sleeve 72 and a nut pressing ring 74. The protective collar 70 is elastically deformable, and is mounted between the connecting sleeve 67 of the focusing module 6 and the water spray module 9 through the mounting nut sleeve 72 and the nut pressing ring 74 to buffer the shock and vibration received by the water spray module. In addition to buffering in the event of an accidental collision, it is also possible to prevent the continuous working shock and vibration of the optical path portion of the device from being transmitted to the optical path portion during the laser impact processing of the workpiece, thereby maintaining the accuracy of the optical path portion without decreasing. Maintain long working hours without the need to adjust the light path frequently. The protective collar 70 is made of an elastic material, typically made of elastic nylon plastic.
请参阅图1,送带模块4包括同步电机40、四个输送轮和两个涨紧轮组成的传动机构42(图1中为输送轮420、输送轮422、输送轮424、输送轮426、涨紧轮428和涨紧轮429)和吸收带44,同步电机40通过传动机构42中的输送轮和涨紧轮带动吸收带44移动,吸收带44穿过喷水模块9中喷头96的所述缝隙形成的吸收带固定结构46并穿过喷头96喷出的水柱。送带模块4的具体结构请参阅图3、图4和图5。同步电机40的步进频率与所述随动式激光冲击强化装置的冲击强化工作频率一致。所述装置每进行一个激光脉冲,同步电机40即带动吸收带44前进一段距离,将已经激光照射的吸收带44的部分移出喷头96的中央,并将新的一段吸收带44移至喷头96的中央以准备接受下一激光脉冲的照射。吸收带44每个激光脉冲移动的距离,可根据激光冲击过程中激光在所述吸收带上照射的光斑大小、烧蚀范围确定。Referring to FIG. 1 , the tape feeding module 4 includes a synchronous motor 40 , four conveying wheels and two tensioning wheels (the conveying wheel 420 , the conveying wheel 422 , the conveying wheel 424 , the conveying wheel 426 , The tensioning wheel 428 and the tensioning wheel 429) and the absorption belt 44, the synchronous motor 40 drives the absorption belt 44 through the conveying wheel and the tensioning wheel in the transmission mechanism 42, and the absorption belt 44 passes through the nozzle 96 of the water spraying module 9. The absorption band formed by the slit fixes the structure 46 and passes through the water column ejected from the showerhead 96. Please refer to FIG. 3, FIG. 4 and FIG. 5 for the specific structure of the tape feeding module 4. The step frequency of the synchronous motor 40 coincides with the impact enhancement operating frequency of the follow-up laser shock peening device. Each time the device performs a laser pulse, the synchronous motor 40 drives the absorption belt 44 forward a distance, moves the portion of the absorption band 44 that has been laser-irradiated out of the center of the showerhead 96, and moves the new length of absorption band 44 to the showerhead 96. Centered to prepare for the next laser pulse. The distance that the absorption band 44 moves each laser pulse can be determined according to the size of the spot and the ablation range of the laser light irradiated on the absorption band during the laser shock.
吸收带44可选自铝箔带以及其他金属箔带,还可以选自颜色较深的有机聚合物带,优选不含粘性胶层的黑色胶带,典型的是0.15mm厚的黑色PVC。吸收带44的宽度不超过喷头96的外径且能穿过喷头96上的缝隙(吸收带固定结构46)均可。The absorbent tape 44 may be selected from aluminum foil tapes and other metal foil tapes, and may also be selected from darker colored organic polymer tapes, preferably black tapes that do not contain an adhesive glue layer, typically 0.15 mm thick black PVC. The width of the absorbent band 44 does not exceed the outer diameter of the showerhead 96 and can pass through the slits in the showerhead 96 (absorbent tape securing structure 46).
请继续参阅图1,所述装置包括成像模块8,成像模块8包括CCD图像传感器80和安装套筒82,CCD图像传感器80通过安装套筒82可上下调节的连接于光路输入模块2的反射镜28的上端,如图6所示。CCD图像传感器80高度可调,可提高定位精度,观察方便。反射镜28为一面反射另一名透射,其面向CCD图像传感器80的一侧可透光,用以观察光斑并配合光路输入模块2调整位置以及配合调焦模块6调焦。反射镜28面向所述激光器或所述光纤的一侧反射光线并同轴射向喷头96喷出的水柱。With continued reference to FIG. 1, the apparatus includes an imaging module 8 including a CCD image sensor 80 and a mounting sleeve 82. The CCD image sensor 80 is vertically adjustable by a mounting sleeve 82 and coupled to the mirror of the optical path input module 2. The upper end of 28 is shown in Figure 6. The CCD image sensor 80 is height-adjustable, which can improve the positioning accuracy and is convenient for observation. The mirror 28 reflects one side of the transmission, and the side facing the CCD image sensor 80 can transmit light for observing the spot and adjusting the position with the optical path input module 2 and adjusting the focus with the focusing module 6. The mirror 28 reflects light toward one side of the laser or the optical fiber and is directed coaxially toward the water column ejected by the showerhead 96.
以上结构紧凑,模块化设计使得切换不同加工方式非常灵活。The above compact structure and modular design make it very flexible to switch between different machining methods.
本申请的随动式激光冲击强化装置的系统连接图如图13所示,所述装置还包括计算机、控制器、压力罐、水泵、气体发生器、压力表、流量计,所述控制器与所述激 光器、所述同步电机、水泵和气体发生器电连接,所述压力罐与进水接管92水路连接,所述压力表和流量计位于所述压力罐与进水接管92直接的水管上。所述控制器与所述水泵和气体发生器电连接,所述控制器所述控制器控制在所述计算机的程序控制下,通过水泵和气体发生器,以控制所述压力罐中的水压。所述控制器控制在所述计算机的程序控制下,控制所述同步电机的步进频率与所述随动式激光冲击强化装置的冲击强化工作频率一致。The system connection diagram of the follow-up laser shock reinforced device of the present application is as shown in FIG. 13 , and the device further includes a computer, a controller, a pressure tank, a water pump, a gas generator, a pressure gauge, a flow meter, and the controller Excited The optical device, the synchronous motor, the water pump and the gas generator are electrically connected, and the pressure tank is connected to the water inlet pipe 92, and the pressure gauge and the flow meter are located on the water pipe directly connected to the pressure tank and the water inlet pipe 92. The controller is electrically connected to the water pump and the gas generator, the controller controls the water pressure in the pressure tank through a water pump and a gas generator under the program control of the computer . The controller controls, under the program control of the computer, that the step frequency of the synchronous motor is controlled to be consistent with the impact enhancement working frequency of the follow-up laser shock peening device.
本申请的随动式激光冲击强化装置工作时,该激光冲击强化装置利用短激光脉冲(一般在50纳秒以内)、高功率密度(GW/cm2级别)的激光通过透明约束层(本申请为水),作用于工件表面的吸收带44上。吸收保护层——吸收带44吸收激光能量后迅速气化,形成稠密的高温、高压等离子体,该等离子体继续吸收激光能量后急剧升温膨胀,形成冲击波,冲击波强度可达数个GPa(109Pa)量级,远高于许多工件材料的屈服强度;该冲击波穿过吸收保护层,作用于工件表面并向其内部传播,使工件表面产生塑性变形和残余压应力场,导致表层材料的塑形变形,位错密度增加,导致晶粒细化,压应力和硬度升高,从而显著提高材料的抗疲劳、抗磨损和抗腐蚀性能。When the follow-up laser shock tensing device of the present application is operated, the laser shock absorbing device passes through a transparent constraining layer by using a short laser pulse (generally within 50 nanoseconds) and a high power density (GW/cm 2 level) laser (this application) It is water) which acts on the absorption belt 44 of the surface of the workpiece. Absorbing protective layer——The absorption band 44 absorbs the laser energy and rapidly vaporizes to form a dense high-temperature, high-pressure plasma. The plasma continues to absorb the laser energy and then rapidly heats up and expands to form a shock wave. The shock wave intensity can reach several GPa (10 9 Pa) is much higher than the yield strength of many workpiece materials; the shock wave passes through the absorbing protective layer, acts on the surface of the workpiece and propagates to the inside of the workpiece, causing plastic deformation and residual compressive stress field on the surface of the workpiece, resulting in plastic surface material. Shape deformation, increased dislocation density, resulting in grain refinement, compressive stress and hardness, thereby significantly improving the material's fatigue resistance, wear resistance and corrosion resistance.
本申请的随动式激光冲击强化装置的激光冲击强化操作步骤如下:The laser shock strengthening operation steps of the follow-up laser shock tensing device of the present application are as follows:
a)水进入喷水单元内形成水腔,并喷水单元的喷头底部喷出,吸收带在水柱的冲击压力下紧贴工件表面;a) water enters the water spray unit to form a water chamber, and the bottom of the spray head of the water spray unit is sprayed, and the absorption belt is in close contact with the surface of the workpiece under the impact pressure of the water column;
b)激光光束通过保护镜片同轴通过喷水单元内的水腔以及喷头喷出的水柱射向步骤a)所述紧贴工件表面的吸收带,进行一次激光冲击强化;b) the laser beam is coaxially passed through the water chamber in the water spray unit and the water column sprayed from the spray head to the absorption belt which is close to the surface of the workpiece in step a), and is subjected to laser shock reinforcement;
c)所述装置与所述工件相对移动至下一个冲击位点,同时所述电机带动所述吸收带移动超过激光光斑的距离,重复步骤b)的激光冲击强化过程。c) the device moves relative to the workpiece to the next impact site, while the motor drives the absorption band to move beyond the laser spot, repeating the laser shock enhancement process of step b).
具体而言,本申请的随动式激光冲击强化装置工作时,去离子水由进水接管92进入喷水套筒98内形成水腔,并由水喷头96底部的出口喷出。激光器通过连接板20连接到所述装置上,激光光束经由光路输入模块2并经其调整,由反光镜28反射后照射在聚焦镜66上,光束经过聚焦镜66的聚焦后,通过保护镜片90同轴射向喷水套筒98内形成的水腔以及喷头96喷出的水柱,而后经过全反射被限制在水柱约束的区域内。当激光冲击强化工艺需要水柱直径在0.5mm~1.5mm、水柱长度(加工平面到保护镜片90的下表面之间的距离)为15mm~20mm时,激光可以在水柱中实现多次反射,进而实现光束的均场和光斑尺寸的控制。同步电机40与冲击强化工作频率一致,冲击一次,同步电机拉动吸收带44走一下。如图9所示,步进电机40上端设有一个 送带装置。送带装置中间设有送带齿轮,送带齿轮和送带轴承连接,进带端零件固定螺母固定送带装置,所述送带装置一端侧面设有进带口,所述送带装置另一端侧面设有出带口,如图1所示。该送带系统结构简单,使用方便,可调节送带的松紧度,只要手按住送带端零件挤压弹簧就可以换料,结构灵活可更改性强,可以根据自己需要改成近端送料装置。齿轮受到弹性部件和限位导向块的作用,吸收带44被齿轮挤压紧贴滚动轴承。由于吸收带44与滚动轴承之间为滑动摩擦,当齿轮转动时,带动带材在齿轮与轴承之间运动。再将同步电机40的步进频率与脉冲激光冲击强化工作频率设定成一致,最终实现脉冲激光冲击一次,同步电机拉动吸收带44前进一段的效果。Specifically, when the follow-up laser shock tensing device of the present application operates, the deionized water enters the water spray sleeve 98 from the water inlet pipe 92 to form a water chamber, and is ejected from the outlet at the bottom of the water jet 96. The laser is connected to the device through a connecting plate 20, and the laser beam is adjusted via the optical path input module 2, reflected by the mirror 28, and then irradiated onto the focusing mirror 66. After the beam passes through the focusing mirror 66, the protective lens 90 is passed through the protective lens 90. The coaxial jet is directed toward the water chamber formed in the water spray sleeve 98 and the water column ejected from the spray head 96, and then is totally confined to the area bounded by the water column. When the laser shock strengthening process requires a water column diameter of 0.5 mm to 1.5 mm and a water column length (distance between the processing plane and the lower surface of the protective lens 90) of 15 mm to 20 mm, the laser can achieve multiple reflections in the water column, thereby realizing The control of the mean field and spot size of the beam. The synchronous motor 40 has the same frequency as the impact-strengthening operation, and once the shock is applied, the synchronous motor pulls the absorption belt 44 to go. As shown in FIG. 9, the upper end of the stepping motor 40 is provided with a Feeding device. The belt feeding device is provided with a belt feeding gear, a belt feeding gear and a belt bearing connection, and a feeding end part fixing nut fixing belt feeding device, the feeding belt device is provided with a feeding port on one side, and the other end of the belt feeding device The outlet is provided on the side, as shown in Figure 1. The belt feeding system has a simple structure and is convenient to use, and can adjust the tightness of the feeding belt. As long as the hand presses the feeding end part to press the spring, the material can be refueled, and the structure is flexible and can be changed, and can be changed into a near-end feeding according to its own needs. Device. The gear is subjected to the action of the elastic member and the limit guide block, and the absorption belt 44 is pressed by the gear to abut against the rolling bearing. Due to the sliding friction between the absorption belt 44 and the rolling bearing, when the gear rotates, the belt is driven to move between the gear and the bearing. Then, the step frequency of the synchronous motor 40 is set to be consistent with the pulse laser shock enhancement working frequency, and finally, the pulse laser impact is once performed, and the synchronous motor pulls the absorption belt 44 forward for a period of time.
本申请的随动式激光冲击强化装置工作时,光路输入模块2的连接板20还可以与光纤激光器适配,能够广泛应用于各种材料、各种外形复杂的工件表面进行激光冲击强化处理,延长工件使用寿命,是一种性价比极高的全产析产品。When the follow-up laser impact peening device of the present application works, the connecting plate 20 of the optical path input module 2 can also be matched with the fiber laser, and can be widely applied to various materials and various complicated workpiece surfaces for laser impact strengthening treatment. Extending the service life of the workpiece is a cost-effective production and analysis product.
本申请的随动式激光冲击强化装置通过光水同轴的方式减小现有水约束层施加方式引起的参数波动,提高加工的稳定性和灵活性。利用光束从水面射入空气时的全反射实现激光束的约束和整形。利用水的动能加强水约束层的约束效果。通过上述三个方面提高激光冲击强化的效果,降低其实施彼动化、工厂化生产的难度。The follow-up laser shock peening device of the present application reduces the parameter fluctuation caused by the application mode of the existing water confinement layer by means of coaxiality of light and water, thereby improving the stability and flexibility of the processing. The laser beam is constrained and shaped by the total reflection of the light beam entering the air from the surface. The kinetic energy of water is used to enhance the restraining effect of the water constraining layer. Through the above three aspects, the effect of laser shock enhancement is improved, and the difficulty of implementing the per-action and factory production is reduced.
本申请的技术方案通过光水同轴的方式减小现有水约束层施加方式引起的参数波动,提高加工的稳定性和灵活性。同时,利用光束从水面射入空气时的全反射实现激光束的约束和整形。最后,利用水的动能加强水约束层的约束效果。通过上述三个方面提高激光冲击强化的效果,降低其实施自动化、工厂化生产的难度。本申请的技术方案通过采用了随动式的金属箔片或黑胶带作为吸收层,可以做到边冲击处理、边走带,由于吸收成不贴附于工件表面,工件表面无其他材料,不需要进行后处理,具有高次序、高效率进行激光冲击强化处理的优势。The technical solution of the present application reduces the parameter fluctuation caused by the application mode of the existing water confinement layer by means of light water coaxiality, and improves the stability and flexibility of the processing. At the same time, the laser beam is constrained and shaped by the total reflection when the light beam is injected into the air from the water surface. Finally, the kinetic energy of water is used to enhance the restraining effect of the water constraining layer. Through the above three aspects, the effect of laser shock enhancement is improved, and the difficulty of implementing automation and factory production is reduced. The technical solution of the present application adopts a follow-up metal foil or a black tape as an absorbing layer, and can be subjected to edge impact treatment and side belting. Since the absorption is not attached to the surface of the workpiece, the surface of the workpiece has no other material, and It requires post-processing, and has the advantage of high-order, high-efficiency laser shock strengthening treatment.
以上所述,仅是本申请的几个实施例,并非对本申请做任何形式的限制,虽然本申请以较佳实施例揭示如上,然而并非用以限制本申请,任何熟悉本专业的技术人员,在不脱离本申请技术方案的范围内,利用上述揭示的技术内容做出些许的变动或修饰均等同于等效实施案例,均属于技术方案范围内。 The above description is only a few examples of the present application, and is not intended to limit the scope of the application. However, the present application is disclosed in the preferred embodiments, but is not intended to limit the application, any person skilled in the art, It is within the scope of the technical solution to make a slight change or modification with the technical content disclosed above, which is equivalent to the equivalent embodiment, without departing from the technical scope of the present application.

Claims (10)

  1. 一种随动式激光冲击强化装置,其特征在于,所述装置包括光路输入模块、送带模块、调焦模块、喷水模块;A follow-up laser shock reinforced device, characterized in that the device comprises an optical path input module, a tape feeding module, a focusing module, and a water spray module;
    所述光路输入模块的一端连接并引入光源,另一端与所述调焦模块连接且光路相通;所述调焦模块的另一端与所述喷水模块连接;所述送带模块包括电机、传动机构和吸收带,所述电机通过传动机构带动所述吸收带移动,所述吸收带穿过所述喷水模块喷出的水柱。One end of the optical path input module is connected to and is connected to the light source, the other end is connected to the focusing module and the optical path is connected; the other end of the focusing module is connected to the water spray module; the feeding module includes a motor and a transmission The mechanism and the absorption belt, the motor drives the absorption belt to move through a transmission mechanism, and the absorption belt passes through a water column ejected by the water spray module.
  2. 根据权利要求1所述的随动式激光冲击强化装置,其特征在于,所述电机为同步电机,所述同步电机的步进频率与所述随动式激光冲击强化装置的冲击强化工作频率一致;The follow-up laser shock peening apparatus according to claim 1, wherein the motor is a synchronous motor, and a step frequency of the synchronous motor is consistent with an impact strengthening working frequency of the follow-up laser shock tensing device. ;
    优选地,所述随动式激光冲击强化装置包括控制器,所述控制器与所述光源、所述同步电机电连接,所述控制器控制所述同步电机的步进频率与所述随动式激光冲击强化装置的冲击强化工作频率一致;Preferably, the follow-up laser shock peening device comprises a controller, the controller is electrically connected to the light source and the synchronous motor, and the controller controls a step frequency of the synchronous motor and the following The impact enhancement working frequency of the laser shock reinforced device is consistent;
    优选地,所述随动式激光冲击强化装置包括压力罐、水泵和气体发生器,所述控制器与所述水泵和气体发生器电连接,所述压力罐与所述喷水模块水路连接,所述控制器通过水泵和气体发生器以控制所述压力罐中的水压。Preferably, the follow-up laser shock peening device comprises a pressure tank, a water pump and a gas generator, the controller is electrically connected to the water pump and the gas generator, and the pressure tank is connected to the water module of the water spray module, The controller controls the water pressure in the pressure tank through a water pump and a gas generator.
  3. 根据权利要求1所述的随动式激光冲击强化装置,其特征在于,所述送带模块包括吸收带固定结构,所述吸收带固定结构固定连接于所述喷水模块的喷水出口处,所述吸收带固定结构将所述吸收带的移动方向固定在所述喷水模块喷出的水柱中央;The follow-up laser shock reinforced device according to claim 1, wherein the tape feeding module comprises an absorption belt fixing structure, and the absorption belt fixing structure is fixedly connected to a water spray outlet of the water spray module. The absorption belt fixing structure fixes a moving direction of the absorption belt to a center of a water column sprayed by the water spray module;
    优选地,所述吸收带拉伸强度范围为30N/cm至300N/cm;Preferably, the absorption band tensile strength ranges from 30 N/cm to 300 N/cm;
    优选地,所述吸收带为对10640nm、1064nm、800nm、532nm、517nm、355nm中至少一个波长的激光之吸收率不低于95%;Preferably, the absorption band is at least 95% absorptivity to laser light of at least one of 10640 nm, 1064 nm, 800 nm, 532 nm, 517 nm, and 355 nm;
    优选地,所述吸收带的厚度为0.01mm~0.2mm。Preferably, the absorption band has a thickness of 0.01 mm to 0.2 mm.
  4. 根据权利要求1所述的随动式激光冲击强化装置,其特征在于,所述传动机构包括至少一个输送轮和至少一个涨紧轮;The follower laser shock reinforced device according to claim 1, wherein the transmission mechanism comprises at least one conveying wheel and at least one tensioning wheel;
    优选地,所述传动机构包括所述装置一侧的第一输送轮、第一涨紧轮、第二输送轮,以及所述装置另一侧的第三输送轮、第二涨紧轮、第四输送 轮;Preferably, the transmission mechanism includes a first conveying wheel, a first tensioning wheel, a second conveying wheel on one side of the device, and a third conveying wheel, a second tensioning wheel, and a third conveying wheel on the other side of the device. Four delivery wheel;
    所述吸收带在所述电机的带动下依次穿过第一输送轮、第一涨紧轮、第二输送轮、所述喷水模块的喷头出口端、第三输送轮、第二涨紧轮、第四输送轮。The absorption belt is sequentially driven by the motor to pass through the first conveying wheel, the first tensioning wheel, the second conveying wheel, the nozzle outlet end of the water spray module, the third conveying wheel, and the second tensioning wheel. Fourth delivery wheel.
  5. 根据权利要求1所述的随动式激光冲击强化装置,其特征在于,所述光路输入模块包括连接板、定位销、光路调整块、弹性调整套和反射镜;The follower laser shock reinforced device according to claim 1, wherein the optical path input module comprises a connecting plate, a positioning pin, an optical path adjusting block, an elastic adjusting sleeve and a mirror;
    所述连接板将激光器或光纤通过所述定位销连接于所述弹性调整套上,所述弹性调整套弹性连接于所述光路调整块,所述光路调整块与所述装置之间可调整连接,所述反射镜固定于所述装置上并反射所述激光器或所述光纤发出的光线;所述光路输入模块调整输出光路与所述喷水模块喷出的水柱同轴。The connecting plate connects the laser or the optical fiber to the elastic adjusting sleeve through the positioning pin, the elastic adjusting sleeve is elastically connected to the optical path adjusting block, and the optical path adjusting block and the device are adjustablely connected The mirror is fixed on the device and reflects light emitted by the laser or the optical fiber; the optical path input module adjusts an output optical path coaxial with a water column ejected by the water spray module.
  6. 根据权利要求5所述的随动式激光冲击强化装置,其特征在于,所述装置包括成像模块,所述成像模块包括CCD图像传感器和安装套筒;The follow-up laser shock peening apparatus according to claim 5, wherein the apparatus comprises an imaging module, and the imaging module comprises a CCD image sensor and a mounting sleeve;
    所述CCD图像传感器通过所述安装套筒可沿光线轴向移动的连接于所述光路输入模块的反射镜上端;所述反射镜面向所述CCD图像传感器的一侧透光,所述反射镜面向所述激光器或所述光纤的一侧反光。The CCD image sensor is connected to the upper end of the mirror of the optical path input module by the mounting sleeve along the optical axis; the mirror is transparent to the side of the CCD image sensor, and the mirror Reflecting the side of the laser or the fiber.
  7. 根据权利要求1所述的随动式激光冲击强化装置,其特征在于,所述调焦模块包括旋钮、自润滑轴套、外壳、连接套筒、聚焦镜和聚焦镜架;The follow-up laser shock reinforced device according to claim 1, wherein the focusing module comprises a knob, a self-lubricating bushing, a casing, a connecting sleeve, a focusing mirror and a focusing frame;
    所述聚焦镜架将所述聚焦镜固定于所述自润滑轴套上;所述自润滑轴套在所述旋钮的带动下沿外壳轴向滑动以对光线调焦。The focusing frame fixes the focusing mirror on the self-lubricating bushing; the self-lubricating bushing slides along the casing axially under the driving of the knob to focus the light.
  8. 根据权利要求1所述的随动式激光冲击强化装置,其特征在于,所述喷水模块包括喷头,所述喷头的出水端侧壁具有相对设置的两个缝隙以形成吸收带固定结构;The follow-up laser shock reinforced device according to claim 1, wherein the water spray module comprises a spray head, and the water outlet end side wall of the spray head has two slits disposed opposite to form an absorption belt fixing structure;
    所述吸收带从其中一个缝隙穿入并穿过所述喷水模块喷出的水柱后从另一个缝隙穿出;所述吸收带固定结构将所述吸收带的移动方向固定在所述喷水模块喷出的水柱中央。The absorption belt penetrates from one of the slits and passes through the water column ejected by the water spray module, and passes through the other slit; the absorption belt fixing structure fixes the moving direction of the absorption belt to the spray water The center of the water column ejected by the module.
  9. 根据权利要求1所述的随动式激光冲击强化装置,其特征在于,所述喷水模块包括保护镜片、喷水套筒、进水接管、安装螺母套、喷头; The follow-up laser shock reinforced device according to claim 1, wherein the water spray module comprises a protective lens, a water spray sleeve, a water inlet pipe, a mounting nut sleeve, and a spray head;
    所述喷水套筒一端固定有所述保护镜片且与所述调焦模块的光线出射方向连接,所述喷水套筒另一端由所述安装螺母套与所述喷头螺纹连接;所述保护镜片将所述喷水模块与所述调焦模块的空间分隔开;One end of the water spray sleeve is fixed with the protective lens and connected to the light exiting direction of the focusing module, and the other end of the water spray sleeve is screwed to the nozzle by the mounting nut sleeve; The lens separates the water spray module from the space of the focusing module;
    所述喷水套筒的侧壁上设有所述进水接管。The water inlet pipe is disposed on a side wall of the water spray sleeve.
  10. 根据权利要求1所述的随动式激光冲击强化装置,其特征在于,所述装置包括防撞模块,所述防撞模块设置于调焦模块和所述喷水模块之间,所述防撞模块包括保护套环、安装螺母套和螺母压环;The follow-up laser shock reinforced device according to claim 1, wherein the device comprises an anti-collision module, and the anti-collision module is disposed between the focusing module and the water spray module, the anti-collision The module includes a protective collar, a mounting nut sleeve and a nut pressing ring;
    所述保护套环可弹性形变,通过所述安装螺母套和螺母压环安装于所述调焦模块和所述喷水模块之间并缓冲所述喷水模块受到的冲击和振动。 The protective collar is elastically deformable, and is installed between the focusing module and the water spray module through the mounting nut sleeve and the nut pressing ring to buffer shock and vibration received by the water spray module.
PCT/CN2017/073493 2016-12-30 2017-02-14 Follow-up-type device for laser shock peening treatment WO2018120361A1 (en)

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