WO2018119649A1 - Array substrate and method for preparing array substrate - Google Patents

Array substrate and method for preparing array substrate Download PDF

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Publication number
WO2018119649A1
WO2018119649A1 PCT/CN2016/112343 CN2016112343W WO2018119649A1 WO 2018119649 A1 WO2018119649 A1 WO 2018119649A1 CN 2016112343 W CN2016112343 W CN 2016112343W WO 2018119649 A1 WO2018119649 A1 WO 2018119649A1
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Prior art keywords
hole
electrode
layer
organic material
insulating layer
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PCT/CN2016/112343
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French (fr)
Chinese (zh)
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尚琼
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深圳市柔宇科技有限公司
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Priority to PCT/CN2016/112343 priority Critical patent/WO2018119649A1/en
Priority to CN201680044141.0A priority patent/CN108064418A/en
Publication of WO2018119649A1 publication Critical patent/WO2018119649A1/en

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/40Thermal treatment, e.g. annealing in the presence of a solvent vapour
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K77/00Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
    • H10K77/10Substrates, e.g. flexible substrates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/125Active-matrix OLED [AMOLED] displays including organic TFTs [OTFT]
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/60Forming conductive regions or layers, e.g. electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to the field of display, and in particular, to a method for preparing an array substrate and an array substrate.
  • the array substrate is one of the important components of a thin film transistor display device.
  • a liquid crystal molecular layer is disposed between the array substrate and the color filter substrate, and by applying a voltage to the common electrode and the pixel electrode disposed on the array substrate, the alignment of the liquid crystal molecules can be changed, thereby controlling the transmittance of the light, on each pixel.
  • Different gray voltages can be displayed by setting different voltages and matching the uniform backlight.
  • the combination of different light intensities formed by red, green and blue color resistance on the color filter substrate can show specific Color picture.
  • the array substrate includes a Thin Film Transistor (TFT) and a capacitor (such as a storage capacitor, etc.), each of which includes a gate, a gate insulating layer, an active layer, a passivation layer, and a source and a drain. Wait.
  • TFT Thin Film Transistor
  • the array substrate when preparing an array substrate, the array substrate usually prepared has poor performance, for example, when preparing a capacitor, covering an electrode formed at the same time as the gate of the thin film transistor (for convenience of description, referred to as the first electrode) A through hole is formed on the insulating layer, and the through hole is used to expose part of the first electrode. Then, an active layer is formed on the gate insulating layer, and when the active layer is annealed, the capacitor is easily exposed. The first electrode is oxidized, thereby affecting the performance of the capacitor, thereby causing degradation of the performance of the array substrate.
  • the present invention provides a method for fabricating an array substrate, the array substrate comprising a thin film transistor and a capacitor, wherein the method for preparing the array substrate comprises:
  • a first metal layer on a surface of the substrate, and patterning the first metal layer to form a gate and a first electrode, wherein the gate and the first electrode are spaced apart ;
  • the first through hole is opened corresponding to the first electrode, so that a part of the first electrode is exposed through the first through hole, and the second through hole and the third through hole are disposed corresponding to the active layer, so that Part of the active layer is exposed through the second through hole and the third through hole respectively;
  • the method for fabricating the array substrate of the present invention first forms an active layer corresponding to the gate on the first insulating layer, and anneates the active layer, and then corresponds to the The first electrode defines a first through hole, so that a part of the first electrode is exposed through the first through hole, thereby overcoming the formation of the active layer after forming the through hole exposing the first electrode in the prior art.
  • the active layer is annealed, the technical problem of the oxidation of the exposed first electrode is caused. Therefore, the performance of the array substrate prepared by the method for preparing the array substrate of the present invention is high.
  • the present invention also provides a method for fabricating an array substrate, the array substrate comprising a thin film transistor and a capacitor, wherein the method for preparing the array substrate comprises:
  • a first metal layer on a surface of the substrate, and patterning the first metal layer to form a gate and a first electrode, wherein the gate and the first electrode are spaced apart ;
  • the first sub-perforation and the second The through holes communicate to form the first through holes such that a portion of the first electrodes are exposed through the first through holes;
  • a second through hole is formed in the second insulating layer corresponding to the second organic material through hole, so that a part of the active layer is exposed through the second through hole and the second organic material through hole.
  • a third through hole is formed in the second insulating layer corresponding to the third organic material through hole, so that a part of the active layer is exposed through the third through hole and the third organic material through hole;
  • the method for fabricating the array substrate of the present invention first forms an active layer corresponding to the gate on the first insulating layer, and anneates the active layer, and then A first sub-perforation and a second sub-perforation are respectively formed on the first insulating layer and the second insulating layer corresponding to the first electrode, so that a part of the first electrode is exposed through the first through hole, so The technical problem of oxidizing the exposed first electrode caused by forming the through hole which exposes the first electrode and then forming the active layer and annealing the active layer in the prior art is overcome.
  • the array substrate prepared by the method for preparing an array substrate of the present invention has high performance.
  • the organic material layer is covered on the second insulating layer, the stress of the organic material layer is relatively small, and the organic material layer is not likely to be cracked when the prepared array substrate is bent, thereby functioning in the array substrate.
  • the protection of other layers further enhances the performance of the prepared array substrate.
  • the present invention also provides an array substrate, the array substrate comprising a thin film transistor and a capacitor, wherein the array substrate comprises:
  • a gate and a first electrode disposed adjacent to the same surface of the substrate, wherein the gate and the first electrode are spaced apart;
  • An active layer disposed on a surface of the first insulating layer away from the gate;
  • a first through hole corresponding to the first electrode is disposed on the first insulating layer, and a second partial through hole corresponding to the first electrode is disposed on the second insulating layer, the second through hole Forming a first through hole in communication with the first through hole, and providing a second through hole and a third through hole disposed on both ends of the active layer on the second insulating layer, the organic material layer Providing a first organic material through hole, a second organic material through hole and a third organic material through hole, wherein the first organic material through hole communicates with the first through hole, and the second organic material through hole and the The second through hole is in communication, and the third organic material through hole is in communication with the third through hole;
  • a second electrode disposed on the organic material layer and connected to the first electrode through the first organic material through hole and the first through hole;
  • a source disposed on the organic material layer and connected to one end of the active layer through the second organic material via and the second via;
  • a drain disposed on the organic material layer and connected to the other end of the active layer through the third organic material via and the third via, and the drain, the source, and
  • the second electrodes are spaced apart, wherein the second electrode and the first electrode constitute one electrode plate of the capacitor.
  • the second insulating layer of the array substrate of the present invention is covered with an organic material layer, and the stress of the organic material layer is relatively small, and the organic material layer is not prone to crack when the prepared array substrate is bent. Thereby protecting the other film layers in the array substrate, thereby improving the performance of the array substrate.
  • FIG. 1 is a flow chart of a method of fabricating an array substrate according to a first preferred embodiment of the present invention.
  • FIG. 2 is a flow chart of a method of fabricating an array substrate according to a first embodiment of the first preferred embodiment of the present invention.
  • FIG. 3 to FIG. 11 are cross-sectional views of the array substrate corresponding to the respective steps of the method for fabricating the array substrate in the first embodiment of the first preferred embodiment of the present invention.
  • FIG. 12 is a flow chart showing a method of fabricating an array substrate according to a second embodiment of the first preferred embodiment of the present invention.
  • FIG. 13 to FIG. 19 are cross-sectional views of the array substrate corresponding to the respective steps of the method for fabricating the array substrate in the second embodiment of the first preferred embodiment of the present invention.
  • 20 is a flow chart showing a method of fabricating an array substrate according to a third embodiment of the first preferred embodiment of the present invention.
  • 21 to 27 are cross-sectional views of the array substrate corresponding to the respective steps of the method for fabricating the array substrate in the third embodiment of the first preferred embodiment of the present invention.
  • FIG. 28 is a flow chart showing a method of fabricating an array substrate according to a fourth embodiment of the first preferred embodiment of the present invention.
  • 29 to 39 are cross-sectional views of the array substrate corresponding to the respective steps of the method for fabricating the array substrate in the fourth embodiment of the first preferred embodiment of the present invention.
  • FIG. 40 is a flow chart showing a method of fabricating an array substrate according to a fifth embodiment of the first preferred embodiment of the present invention.
  • FIG. 41 to FIG. 50 are cross-sectional views of the array substrate corresponding to the respective steps of the method for fabricating the array substrate in the fifth embodiment of the first preferred embodiment of the present invention.
  • 51 is a flow chart showing a method of fabricating an array substrate according to a second preferred embodiment of the present invention.
  • FIG. 52 to FIG. 61 are cross-sectional views of an array substrate corresponding to respective steps of a method for fabricating an array substrate according to a second preferred embodiment of the present invention.
  • FIG. 62 is a cross-sectional structural view of an array substrate according to a preferred embodiment of the present invention.
  • FIG. 1 is a flow chart of a method for fabricating an array substrate according to a first preferred embodiment of the present invention. Cheng Tu.
  • the array substrate includes a thin film transistor and a capacitor, and the capacitor may be, but not limited to, a storage capacitor.
  • the method for preparing the array substrate includes, but is not limited to, the following steps.
  • step S101 a substrate is provided.
  • Step S102 forming a first metal layer on a surface of the substrate, and patterning the first metal layer to form a gate and a first electrode, wherein the gate and the first electrode are spaced apart Settings.
  • Step S103 forming a first insulating layer covering the gate and the first electrode.
  • Step S104 forming an active layer corresponding to the gate on the first insulating layer, and annealing the active layer.
  • Step S105 forming a second insulating layer covering the active layer.
  • Step S106 a first through hole is opened corresponding to the first electrode, so that a part of the first electrode is exposed through the first through hole, and a second through hole and a third through hole are formed corresponding to the active layer. So that a portion of the active layer is exposed through the second through hole and the third through hole, respectively.
  • Step S107 forming a second electrode connected to the first electrode through the first through hole, a source connected to the active layer through the second through hole, and passing through the third through hole and The drain connected to the active layer, the second electrode, the source and the drain are spaced apart, wherein the second electrode and the first electrode constitute one electrode plate of the capacitor.
  • the method for fabricating the array substrate of the present invention first forms an active layer corresponding to the gate on the first insulating layer, and anneates the active layer, and then corresponds to the The first electrode defines a first through hole, so that a part of the first electrode is exposed through the first through hole, thereby overcoming the formation of the active layer after forming the through hole exposing the first electrode in the prior art.
  • the active layer is annealed, the technical problem of the oxidation of the exposed first electrode is caused. Therefore, the performance of the array substrate prepared by the method for preparing the array substrate of the present invention is high.
  • FIG. 2 is a flowchart of a method for fabricating an array substrate according to a first embodiment of the first preferred embodiment of the present invention.
  • the array substrate includes a thin film transistor and a capacitor, in this embodiment
  • the method for preparing the array substrate includes, but is not limited to, the following steps.
  • the substrate 101 is provided.
  • the substrate 101 includes a first surface 101a and a second surface 101b disposed opposite to each other.
  • the substrate 101 is a transparent substrate, such as a glass substrate, a plastic substrate, or the like, and may be a flexible substrate.
  • Step S102-I forming a first metal layer on the surface of the substrate 101, and patterning the first metal layer to form a gate electrode 102 and a first electrode 103, wherein the gate electrode 102 and The first electrodes 103 are spaced apart.
  • the first metal layer is directly disposed on the first surface 101 a of the substrate 101 , and the gate electrode 102 and the first electrode are obtained after the first metal layer is patterned.
  • 103 is also disposed directly on the first surface 101a. It is to be understood that, in other embodiments, the first metal layer may also be disposed indirectly on the first surface 101a of the substrate 101.
  • a buffer layer is disposed on the first surface 101a of the substrate 101 (
  • the first metal layer is disposed on a surface of the buffer layer away from the substrate 101, and the gate electrode and the first electrode 103 obtained by patterning the first metal layer are also disposed in the The buffer layer is away from the surface of the substrate 101.
  • the first metal layer may also be disposed on the substrate 101 directly or indirectly through a buffer layer.
  • the buffer layer functions to buffer the damage of the substrate 101 to the substrate 101 during the preparation of the respective film layers.
  • Step S103-I forming a first insulating layer 104 covering the gate electrode 102 and the first electrode 103.
  • the material of the first insulating layer 104 may be, but not limited to, silicon oxide or silicon nitride.
  • Step S104-I forming an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and annealing the active layer 105.
  • the active layer 105 is an oxide semiconductor.
  • the active layer 105 may be, but not limited to, Indium Gallium Zinc Oxide (IGZO).
  • step S105-I a second insulating layer 106 covering the active layer 105 is formed. Specifically, the step S105-I includes: forming a second insulating layer 106 covering only the active layer 105.
  • Step S106-I the first through hole 1041 is opened corresponding to the first electrode 103, so that a part of the first electrode 103 is exposed through the first through hole 1041, and a second through hole corresponding to the active layer 105 is opened. 1061 and the third through hole 1062, so that part of the active layer 105 is exposed through the second through hole 1061 and the third through hole 1062, respectively.
  • the step S106-I includes the following steps:
  • Step a-I opening a first through hole 1041 corresponding to the first electrode 103 on the first insulating layer 104, so that a part of the first electrode 103 is exposed through the first through hole 1041;
  • a second through hole 1061 and a third through hole 1062 are disposed on the second insulating layer 106 corresponding to the active layer 105, so that a part of the active layer 105 passes through the second through hole 1061 and The third through hole 1062 is exposed.
  • step a-I may be performed first, then step S105-I is performed, and then step b-I is performed.
  • the step aI is performed first: the first through hole 1041 is opened on the first insulating layer 104 corresponding to the first electrode 103, so that a part of the first electrode 103 is exposed through the first through hole 1041, please refer to FIG.
  • the first through hole 1041 may be formed by dry etching.
  • Step S105-I is further performed: forming a second insulating layer 106 covering the active layer 105.
  • the step S105-I includes: forming a second insulating layer 106 covering only the active layer 105.
  • the material of the second insulating layer 106 may be, but not limited to, silicon oxide, silicon nitride, or the like.
  • the second insulating layer 106 covers only the active layer 105 and does not cover the first insulating layer 104 corresponding to the first electrode 103.
  • the second through hole 1061 and the third through hole 1062 are disposed on the second insulating layer 106 corresponding to the active layer 105, so that part of the active layer 105 passes through the second through.
  • the hole 1061 and the third through hole 1062 are exposed. Please refer to Figure 9.
  • Step S107-I forming a second electrode 107 connected to the first electrode 103 through the first through hole 1041, a source 108 connected to the active layer 105 through the second through hole 1061, and The second electrode 107, the source 108, and the drain 109 are spaced apart by the third via 1062 and the drain 109 connected to the active layer 105, wherein the second electrode 107 And the first electrode 103 constitutes one electrode plate of the capacitor.
  • a second metal layer (not shown) is formed on the surface of the first insulating layer 104 and the second insulating layer 106, and the second metal layer covers the exposed first insulation.
  • the second metal layer is patterned to form a source 108 connected to the active layer 105 through the second via 1061, and through the third via 1062 and the active a drain 109 connected to the layer 105, and the second electrode 107, the source 108 and the drain 109 are spaced apart.
  • the method for preparing the array substrate further includes the following steps after the step S107-I:
  • Step S108-I forming a passivation layer 110 covering the second electrode 107, the passivation layer 110 constituting the medium of the capacitor.
  • a transparent electrode layer 111 is formed on the passivation layer 110, and the transparent electrode layer 111 constitutes another electrode plate of the capacitor.
  • the transparent electrode layer 111 may be, but not limited to, Indium Tin Oxide (ITO).
  • the method for fabricating the array substrate of the present invention first forms an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and anneals the active layer 105. Opening a first through hole 1041 corresponding to the first electrode 103 on the first insulating layer 104, so that a portion of the first electrode 103 is exposed through the first through hole 1041, thereby overcoming the prior art.
  • the technical problem of oxidizing the exposed first electrode caused by forming the via hole exposing the first electrode and then forming the active layer and annealing the active layer therefore, preparation of the array substrate of the present invention The performance of the array substrate prepared by the method is high.
  • the method for fabricating the array substrate of the second embodiment of the present invention is described below.
  • the array substrate includes a thin film transistor and a capacitor.
  • FIG. 12 is a first preferred embodiment of the present invention.
  • the preparation method of the array substrate includes, but is not limited to, the following steps.
  • a substrate 101 is provided.
  • the substrate 101 includes a first surface 101a and a second surface 101b disposed opposite to each other.
  • the substrate 101 is a transparent substrate, such as a glass substrate, a plastic substrate, or the like, and may be a flexible substrate.
  • Step S102-II forming a first metal layer on a surface of the substrate 101, and patterning the first metal layer to form a gate electrode 102 and a first electrode 103, wherein the gate electrode 102 and The first electrodes 103 are spaced apart.
  • the first metal layer is directly disposed on the first surface 101 a of the substrate 101 , and the gate electrode 102 and the first electrode are obtained after the first metal layer is patterned.
  • 103 is also disposed directly on the first surface 101a.
  • the first metal layer may also be disposed indirectly on the first surface 101a of the substrate 101.
  • a buffer is disposed on the first surface 101a of the substrate 101.
  • the first metal layer is disposed on a surface of the buffer layer away from the substrate 101, and the gate and the first electrode 103 obtained after patterning the first metal layer are also disposed
  • the buffer layer is on a surface away from the substrate 101.
  • the first metal layer may also be disposed on the substrate 101 directly or indirectly through a buffer layer.
  • a first insulating layer 104 covering the gate electrode 102 and the first electrode 103 is formed.
  • the material of the first insulating layer 104 may be, but not limited to, silicon oxide or silicon nitride.
  • Step S104-II forming an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and annealing the active layer 105.
  • the active layer 105 is an oxide semiconductor.
  • the active layer 105 may be, but not limited to, Indium Gallium Zinc Oxide (IGZO).
  • step S105-II a second insulating layer 106 covering the active layer 105 is formed.
  • the step S105-II includes: forming a second insulating layer 106 covering the active layer 105 and the first insulating layer 104. Please refer to Figure 16.
  • Step S106-II the first through hole 1041 is opened corresponding to the first electrode 103, so that a part of the first electrode 103 is exposed through the first through hole 1041, and a second through hole corresponding to the active layer 105 is opened. 1061 and the third through hole 1062, so that part of the active layer 105 is exposed through the second through hole 1061 and the third through hole 1062, respectively.
  • the step S106-II includes the following steps.
  • the first through hole 1041a and the second through hole 1041b are respectively formed on the first insulating layer 104 and the second insulating layer 106 corresponding to the first electrode 103, the first The through hole 1041a communicates with the second through hole 1041b to form the first through hole 1041 such that a portion of the first electrode 103 is exposed through the first through hole 1041.
  • the first through hole 1041a and the second through hole 1041b may be formed by dry etching.
  • Step b-II a second through hole 1061 and a third through hole 1062 are formed on the second insulating layer 106 corresponding to the active layer 105 so that a part of the active layer 105 passes through the second through hole respectively. 1061 and the third through hole 1062 are exposed.
  • Step S107-II forming a second electrode 107 connected to the first electrode 103 through the first through hole 1041, a source 108 connected to the active layer 105 through the second through hole 1061, and The second electrode 107, the drain electrode 109 connected to the active layer 105 through the third through hole 1062, The source electrode 108 and the drain electrode 109 are spaced apart, wherein the second electrode 107 and the first electrode 103 constitute one electrode plate of the capacitor.
  • Figure 18 Please refer to Figure 18.
  • the method for preparing the array substrate further comprises the following steps after the step S107-II:
  • step S108-II a passivation layer 110 covering the second electrode 107 is formed, and the passivation layer 110 constitutes a medium of the capacitor.
  • a transparent electrode layer 111 is formed on the passivation layer 110, and the transparent electrode layer 111 constitutes another electrode plate of the capacitor.
  • the transparent electrode layer 111 may be, but not limited to, Indium Tin Oxide (ITO).
  • the method for fabricating the array substrate of the present invention first forms an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and anneals the active layer 105. Further, the first through hole 1041a and the second through hole 1041b are respectively formed on the first insulating layer 104 and the second insulating layer 106 corresponding to the first electrode 103, so that a part of the first electrode 103 passes through The first through hole 1041 is exposed. Therefore, the pair of exposed holes formed by exposing the first electrode in the prior art is formed, and the active layer is formed and the active layer is annealed.
  • the performance of the array substrate prepared by the method for preparing the array substrate of the present invention is high. And further, overcome the influence of the dry etching process on the contact area between the active layer and the first insulating layer when the first through hole is formed on the first insulating layer covering the first electrode in the prior art, thereby The performance of the thin film transistor in the array substrate is improved. Further, when the second through hole 1061 and the third through hole 1062 are opened on the second insulating layer 106 corresponding to the active layer 105, the active layer 105 is not exposed to the outside, thereby enhancing the array. The performance of thin film transistors in a substrate.
  • FIG. 20 is a flowchart of a method for fabricating an array substrate according to a third embodiment of the first preferred embodiment of the present invention.
  • the array substrate includes a thin film transistor and a capacitor.
  • the method for preparing the array substrate includes, but is not limited to, the following steps.
  • a substrate 101 is provided.
  • the substrate 101 includes a first surface 101a and a second surface 101b disposed opposite to each other.
  • the substrate 101 is a transparent substrate, such as a glass substrate, a plastic substrate, or the like, and may be a flexible substrate.
  • Steps S102-III forming a first metal layer on the surface of the substrate 101, and the first The metal layer is patterned to form a gate electrode 102 and a first electrode 103, wherein the gate electrode 102 and the first electrode 103 are spaced apart.
  • the first metal layer is directly disposed on the first surface 101a of the substrate 101, and the gate electrode 102 and the first electrode are obtained after patterning the first metal layer.
  • 103 is also disposed directly on the first surface 101a. It is to be understood that, in other embodiments, the first metal layer may also be disposed indirectly on the first surface 101a of the substrate 101.
  • a buffer layer is disposed on the first surface 101a of the substrate 101 (
  • the first metal layer is disposed on a surface of the buffer layer away from the substrate 101, and the gate electrode and the first electrode 103 obtained by patterning the first metal layer are also disposed in the The buffer layer is away from the surface of the substrate 101.
  • the first metal layer may also be disposed on the substrate 101 directly or indirectly through a buffer layer.
  • Step S103-III forming a first insulating layer 104 covering the gate electrode 102 and the first electrode 103.
  • the material of the first insulating layer 104 may be, but not limited to, silicon oxide or silicon nitride.
  • Step S104-III forming an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and annealing the active layer 105.
  • the active layer 105 is an oxide semiconductor.
  • the active layer 105 may be, but not limited to, Indium Gallium Zinc Oxide (IGZO).
  • step S105-III a second insulating layer 106 covering the active layer 105 is formed.
  • the step S105-III specifically includes: forming a second insulating layer 106 covering the active layer 105 and the first insulating layer 104.
  • the material of the second insulating layer 106 may be, but not limited to, silicon oxide, silicon nitride, or the like.
  • Step S106-III the first through hole 1041 is opened corresponding to the first electrode 103, so that a part of the first electrode 103 is exposed through the first through hole 1041, and a second interval corresponding to the active layer 105 is opened.
  • the through hole 1061 and the third through hole 1062 are such that a part of the active layer 105 is exposed through the second through hole 1061 and the third through hole 1062, respectively.
  • the step S106-III specifically includes: forming a first through hole 1041a and a second through hole 1041b corresponding to the first electrode on the first insulating layer 104 and the second insulating layer 106, respectively
  • the first through hole 1041a communicates with the second through hole 1041b to form the first through hole 1041, so that a part of the first electrode 103 is exposed through the first through hole 1041; and in the The two insulating layers 106 correspond to the active layer 105
  • the second through hole 1061 and the third through hole 1062 are disposed at intervals, so that a part of the active layer 105 is respectively exposed through the second through hole 1061 and the third through hole 1062; wherein the first through hole is formed 1041.
  • the second through hole 1061 and the third through hole 1062 are formed in the same photomask. Please refer to Figure 25.
  • Step S107-III forming a second electrode 107 connected to the first electrode 103 through the first through hole 1041, a source connected to the active layer 105 through the second through hole 1061, and passing through The third through hole 1062 and the drain 109 connected to the active layer 105, the second electrode 107, the source 108 and the drain 109 are spaced apart, wherein the second electrode 107 and The first electrode 103 constitutes one electrode plate of the capacitor.
  • a second metal layer (not shown) is formed on the surfaces of the first insulating layer 104 and the second insulating layer 106, and the second metal layer covers the exposed first insulation.
  • the second metal layer is patterned to form a source 108 connected to the active layer 105 through the second via 1061, and through the third via 1062 and the active
  • the drain 105 is connected to the layer 105, and the second electrode 107, the source 108 and the drain 109 are spaced apart.
  • the method for preparing the array substrate further comprises the following steps after the step S107-III:
  • step S108-III a passivation layer 110 covering the second electrode 107 is formed, and the passivation layer 110 constitutes a medium of the capacitor.
  • a transparent electrode layer 111 is formed on the passivation layer 110, and the transparent electrode layer 111 constitutes another electrode plate of the capacitor.
  • the transparent electrode layer 111 may be, but not limited to, tin indium oxide.
  • the method for fabricating the array substrate of the present invention first forms an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and anneals the active layer 105. Further, the first through hole 1041a and the second through hole 1041b are respectively formed on the first insulating layer 104 and the second insulating layer 106 corresponding to the first electrode 103, so that a part of the first electrode 103 passes through The first through hole 1041 is exposed. Therefore, the pair of exposed holes formed by exposing the first electrode in the prior art is formed, and the active layer is formed and the active layer is annealed.
  • the preparation method of the array substrate of the present invention is prepared The performance of the resulting array substrate is high. And further, overcome the influence of the dry etching process on the contact area between the active layer and the first insulating layer when the first through hole is formed on the first insulating layer covering the first electrode in the prior art, thereby The performance of the thin film transistor in the array substrate is improved. Further, when the second through hole 1061 and the third through hole 1062 are opened on the second insulating layer 106 corresponding to the active layer 105, the active layer 105 is not exposed to the outside, thereby enhancing the array. The performance of thin film transistors in a substrate. The first through hole 1041, the second through hole 1061 and the third through hole 1062 are formed in the same reticle, which reduces the number of the reticle.
  • the array substrate includes a thin film transistor and a capacitor.
  • the method for preparing the array substrate includes, but is not limited to, the following steps.
  • a substrate 101 is provided.
  • the substrate 101 includes a first surface 101a and a second surface 101b disposed opposite to each other.
  • the substrate 101 is a transparent substrate, such as a glass substrate, a plastic substrate, or the like, and may be a flexible substrate.
  • Steps S102-IV forming a first metal layer on a surface of the substrate 101, and patterning the first metal layer to form a gate electrode 102 and a first electrode 103, wherein the gate electrode 102 and The first electrodes 103 are spaced apart.
  • the first metal layer is directly disposed on the first surface 101a of the substrate 101, and the gate electrode 102 and the first electrode are obtained after patterning the first metal layer.
  • 103 is also disposed directly on the first surface 101a. It is to be understood that, in other embodiments, the first metal layer may also be disposed indirectly on the first surface 101a of the substrate 101.
  • a buffer layer is disposed on the first surface 101a of the substrate 101 (
  • the first metal layer is disposed on a surface of the buffer layer away from the substrate 101, and the gate electrode and the first electrode 103 obtained by patterning the first metal layer are also disposed in the The buffer layer is away from the surface of the substrate 101.
  • the first metal layer may also be disposed on the substrate 101 directly or indirectly through a buffer layer.
  • a first insulating layer 104 covering the gate electrode 102 and the first electrode 103 is formed.
  • the material of the first insulating layer 104 may be, but not limited to, silicon oxide or silicon nitride.
  • Step S104-IV forming an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and annealing the active layer 105.
  • the active layer 105 is oxygen.
  • the active layer 105 may be, but not limited to, indium gallium zinc oxide or the like.
  • step S105-IV a second insulating layer 106 covering the active layer 105 is formed.
  • the step S105-IV includes: forming a second insulating layer 106 covering the active layer 105 and the first insulating layer 104.
  • the material of the second insulating layer 106 may be, but not limited to, silicon oxide or silicon nitride.
  • Steps S106-IV the first through hole 1041 is opened corresponding to the first electrode 103, so that a part of the first electrode 103 is exposed through the first through hole 1041, and a second interval corresponding to the active layer 105 is opened.
  • the through hole 1061 and the third through hole 1062 are such that a part of the active layer 105 is exposed through the second through hole 1061 and the third through hole 1062, respectively.
  • the steps S106-IV include the following steps.
  • steps a-IV a photoresist layer 112 covering the second insulating layer 106 is formed. Please refer to Figure 34.
  • Step b-IV forming a first photoresist via 1121 on the photoresist layer 112 corresponding to the first electrode 103 by using a half tone mask process, in the light corresponding to the active layer 105
  • a first groove 112a and a second groove 112b are formed on the resistive layer 112, and the first insulating layer 104 and the second insulating layer 106 are corresponding to the first photoresist via 1121.
  • a first through hole 1041 of an electrode 103 Please refer to Figure 35.
  • Step c-IV forming a second photoresist via 1122 at a position of the first recess 112a, forming a third photoresist via 1123 at a position of the second recess 112b, and corresponding to the second light
  • the via hole 1122 forms a second through hole 1061 on the second insulating layer 106, and a third through hole 1062 is formed on the second insulating layer 106 corresponding to the third photoresist via 1123.
  • Figure 36 Please refer to Figure 36.
  • step d-IV the remaining photoresist layer 112 is removed. Please refer to Figure 37.
  • Steps S107-IV forming a second electrode 107 connected to the first electrode 103 through the first through hole 1041, a source 108 connected to the active layer 105 through the second through hole 1061, and The second electrode 107, the source 108, and the drain 109 are spaced apart by the third via 1062 and the drain 109 connected to the active layer 105, wherein the second electrode 107 And the first electrode 103 constitutes one electrode plate of the capacitor.
  • a second metal layer (not shown) is formed on the surface of the first insulating layer 104 and the second insulating layer 106, and the second metal layer covers the exposed first insulation.
  • the active layer 105 is exposed by the through hole 1062.
  • the second metal layer is patterned to form a source 108 connected to the active layer 105 through the second via 1061, and through the third via 1062 and the active
  • the drain 105 is connected to the layer 105, and the second electrode 107, the source 108 and the drain 109 are spaced apart.
  • the method for preparing the array substrate further comprises the following steps after the step S107-IV:
  • Steps S108-IV form a passivation layer 110 covering the second electrode 107, and the passivation layer 110 constitutes a medium of the capacitor.
  • a transparent electrode layer 111 is formed on the passivation layer 110, and the transparent electrode layer 111 constitutes another electrode plate of the capacitor.
  • the transparent electrode layer 111 may be, but not limited to, tin indium oxide.
  • the array substrate includes a thin film transistor and a capacitor.
  • the method for preparing the array substrate includes, but is not limited to, the following steps.
  • the substrate 101 is provided.
  • the substrate 101 includes a first surface 101a and a second surface 101b disposed opposite to each other.
  • the substrate 101 is a transparent substrate, such as a glass substrate, a plastic substrate, or the like, and may be a flexible substrate.
  • Step S102-V forming a first metal layer on a surface of the substrate 101, and patterning the first metal layer to form a gate electrode 102 and a first electrode 103, wherein the gate electrode 102 and The first electrodes 103 are spaced apart.
  • the first metal layer is directly disposed on the first surface 101 a of the substrate 101 , and the gate electrode 102 and the first electrode are obtained after patterning the first metal layer.
  • 103 is also disposed directly on the first surface 101a. It is to be understood that, in other embodiments, the first metal layer may also be disposed indirectly on the first surface 101a of the substrate 101.
  • a buffer layer is disposed on the first surface 101a of the substrate 101 (
  • the first metal layer is disposed on a surface of the buffer layer away from the substrate 101, and the gate electrode and the first electrode 103 obtained by patterning the first metal layer are also disposed in the The buffer layer is away from the surface of the substrate 101.
  • the first metal layer may also be disposed on the substrate 101 directly or indirectly through a buffer layer.
  • Step S103-V forming a first insulation covering the gate 102 and the first electrode 103 Layer 104.
  • the material of the first insulating layer 104 may be, but not limited to, silicon oxide or silicon nitride.
  • Step S104-V forming an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and annealing the active layer 105.
  • the active layer 105 is an oxide semiconductor.
  • the active layer 105 may be, but not limited to, indium gallium zinc oxide or the like.
  • step S105-V a second insulating layer 106 covering the active layer 105 is formed.
  • the step S105-V includes: forming a second insulating layer 106 covering the active layer 105 and the first insulating layer 104.
  • the material of the second insulating layer 106 may be, but not limited to, silicon oxide, silicon nitride, or the like.
  • step S10a-V an organic material layer 113 covering the second insulating layer 106 is formed.
  • the organic material layer 113 may be, but not limited to, an organic resin.
  • Step S10b-V a first organic material via hole 1131 is formed on the organic material layer 113 corresponding to the first electrode 103, and a second interval is formed on the organic material layer 113 corresponding to the active layer 105.
  • the organic material through hole 1132 and the third organic material through hole 1133 are through holes formed in the organic material layer 113.
  • Such names are only intended to distinguish them from other through holes and through holes in the present invention.
  • Step S106-V the first through hole 1041 is opened corresponding to the first electrode 103, so that a part of the first electrode 103 is exposed through the first through hole 1041, and a second interval corresponding to the active layer 105 is opened.
  • the through hole 1061 and the third through hole 1062 are such that a part of the active layer 105 is exposed through the second through hole 1061 and the third through hole 1062, respectively.
  • the step S106-V is specifically corresponding to the first organic material through hole 1131, respectively on the first insulating layer 104 and the second insulating layer 106.
  • a first through hole 1041a and a second through hole 1041b are formed, and the first through hole 1041a communicates with the second through hole 1041b to form the first through hole 1041. So that a portion of the first electrode 103 is exposed through the first through hole 1041 and the first organic material through hole 1131, and a second through hole is formed in the second insulating layer 106 corresponding to the second organic material through hole 1132.
  • Step S107-V forming a second electrode 107 connected to the first electrode 103 through the first through hole 1041, a source 108 connected to the active layer 105 through the second through hole 1061, and The second electrode 107, the source 108, and the drain 109 are spaced apart by the third via 1062 and the drain 109 connected to the active layer 105, wherein the second electrode 107 And the first electrode 103 constitutes one electrode plate of the capacitor.
  • the second electrode 107 And the first electrode 103 constitutes one electrode plate of the capacitor.
  • the step S107-V includes: forming a second metal layer (not shown) on the surface of the organic material layer 113, and patterning the second metal layer metal to form Forming a second organic material through hole 1132 and the second through hole 1061 through the first organic material through hole 1131 and the first through hole 1041 and the second electrode 107 connected to the first electrode 103
  • the method for preparing the array substrate further includes the following steps after the step S107-V:
  • step S108-V a passivation layer 110 covering the second electrode 107 is formed, and the passivation layer 110 constitutes a medium of the capacitor.
  • a transparent electrode layer 111 is formed on the passivation layer 110, and the transparent electrode layer 111 constitutes another electrode plate of the capacitor.
  • the transparent electrode layer 111 may be, but not limited to, tin indium oxide.
  • the method for fabricating the array substrate of the present invention first forms an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and anneals the active layer 105. Further, the first through hole 1041a and the second through hole 1041b are respectively formed on the first insulating layer 104 and the second insulating layer 106 corresponding to the first electrode 103, so that a part of the first electrode 103 passes through The first through hole 1041 is exposed. Therefore, the pair of exposed holes formed by exposing the first electrode in the prior art is formed, and the active layer is formed and the active layer is annealed.
  • the performance of the array substrate prepared by the method for preparing the array substrate of the present invention is high. Further, since the organic material layer 113 is covered on the second insulating layer 106, the stress of the organic material layer 113 is relatively small, and the organic material layer 113 is less likely to be cracked when the prepared array substrate is bent, thereby Protection of other layers in the array substrate effect.
  • the array substrate includes a thin film transistor and a capacitor.
  • the method for preparing the array substrate includes, but is not limited to, the following steps.
  • the substrate 101 is provided.
  • the substrate 101 includes a first surface 101a and a second surface 101b disposed opposite to each other.
  • the substrate 101 is a transparent substrate, such as a glass substrate, a plastic substrate, or the like, and may be a flexible substrate.
  • Step S202 forming a first metal layer on a surface of the substrate, and patterning the first metal layer to form a gate and a first electrode, wherein the gate and the first electrode are spaced apart Settings.
  • the first metal layer is directly disposed on the first surface 101a of the substrate 101, and the gate electrode 102 and the first electrode are obtained after patterning the first metal layer.
  • 103 is also disposed directly on the first surface 101a. It is to be understood that, in other embodiments, the first metal layer may also be disposed indirectly on the first surface 101a of the substrate 101.
  • a buffer layer is disposed on the first surface 101a of the substrate 101 (
  • the first metal layer is disposed on a surface of the buffer layer away from the substrate 101, and the gate electrode and the first electrode 103 obtained by patterning the first metal layer are also disposed in the The buffer layer is away from the surface of the substrate 101.
  • the first metal layer may also be disposed on the substrate 101 directly or indirectly through a buffer layer.
  • a first insulating layer 104 covering the gate electrode 102 and the first electrode 103 is formed.
  • the material of the first insulating layer 104 may be, but not limited to, silicon oxide or silicon nitride.
  • Step S204 forming an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and annealing the active layer 105.
  • the active layer 105 is an oxide semiconductor.
  • the active layer 105 may be, but not limited to, indium gallium zinc oxide or the like.
  • Step S205 forming a second insulating layer 106 covering the active layer 105 and the first insulating layer 104.
  • the material of the second insulating layer 106 may be, but not limited to, silicon oxide or silicon nitride.
  • Step S206 opening a first through hole 1041a and a second through hole 1401b corresponding to the first electrode 103 on the first insulating layer 104 and the second insulating layer 106, respectively, the first sub-through
  • the hole 1041a communicates with the second through hole 1041b to form the first through hole 1041 such that a portion of the first electrode 103 is exposed through the first through hole 1041.
  • Figure 57 Please refer to Figure 57.
  • Step S207 forming an organic material layer 113 covering the second insulating layer 106, and opening a first organic material via hole 1131 corresponding to the first electrode 103 on the organic material layer 113, the first organic material passing through The hole 1131 communicates with the first through hole 1041, and a second organic material through hole 1132 and a third organic material through hole 1133 are formed on the organic material layer 113 corresponding to the active layer 105.
  • the first organic material through hole 1131, the second organic material through hole 1132, and the third organic material through hole 1133 are through holes formed in the organic material layer 113.
  • Such names are only intended to distinguish them from other through holes and through holes in the present invention.
  • Step S208 a second through hole 1061 is formed in the second insulating layer 106 corresponding to the second organic material through hole 1132, so that a part of the active layer 105 passes through the second through hole 1061 and the second organic A material through hole 1132 is formed, and a third through hole 1062 is formed in the second insulating layer 106 corresponding to the third organic material through hole 1133, so that a part of the active layer 105 passes through the third through hole 1062 and The third organic material through hole 1133 is exposed.
  • the first through hole 1041a, the second through hole 1041b, the second through hole 1061, and the third through hole 1062 are formed by a dry etching process. .
  • Step S209 forming a second electrode 107 connected to the first electrode 103 through the first through hole 1041, a source 108 connected to the active layer 105 through the second through hole 1061, and a pass through the a third through hole 1062 and a drain 109 connected to the active layer 105, the second electrode 107, the source 108 and the drain 109 are spaced apart, wherein the second electrode 107 and the The first electrode 103 constitutes one electrode plate of the capacitor. Specifically, referring to FIG.
  • the step S209 includes: forming a second metal layer (not shown) on the surface of the organic material layer 113, and patterning the second metal layer to form a pass through
  • the first through hole 1041 and the first organic material through hole 1131 are connected to the first electrode 103, and the second electrode 107 is formed through the second through hole 1061 and the second organic material through hole 1132.
  • the method for preparing the array substrate further comprises the following steps.
  • Step S210 forming a passivation layer 110 covering the second electrode, and the passivation layer 110 constitutes The medium of the capacitor.
  • a transparent electrode layer 111 is formed on the passivation layer 110, and the transparent electrode layer 111 constitutes another electrode plate of the capacitor.
  • the transparent electrode layer 111 may be, but not limited to, tin indium oxide.
  • the method for fabricating the array substrate of the present invention first forms an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and anneals the active layer 105. Further, the first through hole 1041a and the second through hole 1041b are respectively formed on the first insulating layer 104 and the second insulating layer 106 corresponding to the first electrode 103, so that a part of the first electrode 103 passes through The first through hole 1041 is exposed. Therefore, the pair of exposed holes formed by exposing the first electrode in the prior art is formed, and the active layer is formed and the active layer is annealed.
  • the performance of the array substrate prepared by the method for preparing the array substrate of the present invention is high. Further, since the organic material layer 113 is covered on the second insulating layer 106, the stress of the organic material layer 113 is relatively small, and the organic material layer 113 is less likely to be cracked when the prepared array substrate is bent, thereby Protection of other layers in the array substrate.
  • FIG. 62 is a cross-sectional structural view of the array substrate according to a preferred embodiment of the present invention.
  • the array substrate 100 includes a thin film transistor 100a and a capacitor 100b.
  • the array substrate 100 includes:
  • a gate 102 and a first electrode 103 disposed adjacent to the same surface of the substrate 101, wherein the gate 102 and the first electrode 103 are spaced apart;
  • An active layer 105 disposed on a surface of the first insulating layer 104 away from the gate 102;
  • the first insulating layer 104 is provided with a first through hole 1041a corresponding to the first electrode 103
  • the second insulating layer 106 is provided with a second through hole 1041b corresponding to the first electrode 103.
  • the second through hole 1041b communicates with the first through hole 1041a to form a first through hole 1041
  • the A second through hole 1061 and a third through hole 1062 disposed at opposite ends of the active layer 105 are disposed on the second insulating layer 106.
  • the organic material layer 113 is provided with a first organic material through hole 1131 and a second organic layer.
  • the first organic material through hole 1131 is in communication with the first through hole 1041
  • the second organic material through hole 1132 is in communication with the second through hole 1061
  • the third organic material through hole 1133 is in communication with the third through hole 1062;
  • a second electrode 107 is disposed on the organic material layer 113 and connected to the first electrode 103 through the first organic material through hole 1131 and the first through hole 1041;
  • a source 108 disposed on the organic material layer 113 and connected to one end of the active layer 105 through the second organic material via 1132 and the second through hole 1061;
  • a drain electrode 1009 is disposed on the organic material layer 113 and connected to the other end of the active layer 105 through the third organic material via 1133 and the third through hole 1062, and the drain 109
  • the source electrode 108 and the second electrode 107 are spaced apart, wherein the second electrode 107 and the first electrode 103 constitute one electrode plate of the capacitor 100b.
  • the array substrate 100 further includes:
  • a transparent electrode layer 111 covering the passivation layer 110 and corresponding to the second electrode 107, wherein the passivation layer 110 constitutes a medium of the capacitor 100b, and the transparent electrode layer 111 constitutes the Another electrode plate of capacitor 100b.
  • the active layer 105 is an oxide semiconductor.
  • the active layer 105 may be, but not limited to, Indium Gallium Zinc Oxide (IGZO).
  • the organic material layer 113 may be, but not limited to, an organic resin.
  • the array substrate 100 further includes a buffer layer 114 disposed on a surface of the substrate 110. Then, the gate electrode 102 and the first electrode 103 are disposed on the same surface of the buffer layer 110 away from the substrate.
  • the second insulating layer 106 of the array substrate 100 of the present invention is covered with the organic material layer 113.
  • the stress of the organic material layer 113 is relatively small, and the organic material layer 113 is bent when the prepared array substrate is bent. Cracks are less likely to occur, thereby protecting other film layers in the array substrate, thereby improving the performance of the array substrate 100.

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Abstract

A method for preparing an array substrate comprises: providing a substrate (101); forming a first metal layer on the surface of the substrate (101), and patterning the first metal layer, so as to form a gate (102) and a first electrode (103), the gate (102) and the first electrode (103) being disposed at an interval; forming a first insulation layer (104) covering the gate (102) and the first electrode (103); forming, on the first insulation layer (104), an active layer (105) disposed corresponding to the gate (102), and annealing the active layer (105); forming a second insulation layer (106) covering the active layer (105); forming a first through hole (1041) corresponding to the first electrode (103), so that a part of the first electrode (103) is exposed through the first through hole (1041), and forming a second through hole (1061) and a third through hole (1062) that are formed at an interval and that corresponds to the active layer (105), so that a part of the active layer (105) is exposed through the second through hole (1061) and the third through hole (1062); and forming a second electrode (107) connected to the first electrode (103) through the first through hole (1041), a source (108) connected to the active layer (105) through the second through hole (1061) and a drain (109) connected to the active layer (105) through the third through hole (1062), the second electrode (107), the source (108) and the drain (109) being disposed at intervals, and the second electrode (107) and the first electrode (103) forming an electrode plate of a capacitor.

Description

阵列基板及阵列基板的制备方法Array substrate and preparation method of array substrate 技术领域Technical field
本发明涉及显示领域,尤其涉及一种阵列基板及阵列基板的制备方法。The present invention relates to the field of display, and in particular, to a method for preparing an array substrate and an array substrate.
背景技术Background technique
在显示装置中,薄膜晶体管显示装置(Thin Film Transistor display)由于具有体积小、功耗低、制造成本相对较低和辐射小等优点,在当前的平板显示装置市场占据了主导地位。阵列基板是薄膜晶体管显示装置的重要组成部分之一。阵列基板和彩膜基板之间设置液晶分子层,通过对设置于阵列基板上的公共电极和像素电极施加电压,即可改变液晶分子的排列,从而控制光线的透过率,在每个像素上设置不同的电压并配合均匀的背光源,即可实现不同灰阶的显示,经过彩膜基板上的红、绿、蓝三种色阻形成的不同的光强的组合,即可显示出特定的彩色画面。Among display devices, Thin Film Transistor display has a dominant position in the current flat panel display device market due to its small size, low power consumption, relatively low manufacturing cost, and low radiation. The array substrate is one of the important components of a thin film transistor display device. A liquid crystal molecular layer is disposed between the array substrate and the color filter substrate, and by applying a voltage to the common electrode and the pixel electrode disposed on the array substrate, the alignment of the liquid crystal molecules can be changed, thereby controlling the transmittance of the light, on each pixel. Different gray voltages can be displayed by setting different voltages and matching the uniform backlight. The combination of different light intensities formed by red, green and blue color resistance on the color filter substrate can show specific Color picture.
阵列基板通过包括薄膜晶体管(Thin Film Transistor,TFT)和电容(比如存储电容等),每个薄膜晶体管均包括栅极、栅极绝缘层、有源层、钝化层、及源极和漏极等。目前在制备阵列基板时,通常制备出来的阵列基板的性能不佳,比如,在制备电容的时候,覆盖在和薄膜晶体管的栅极同时形成的电极(为了方便描述,简称第一电极)上的绝缘层上先形成通孔,所述通孔用于将部分第一电极显露出来,接着,在栅极绝缘层上形成有源层,并对有源层进行退火时,容易造成电容中显露出来的第一电极氧化,从而会影响到所述电容的性能,进而导致所述阵列基板的性能降低。The array substrate includes a Thin Film Transistor (TFT) and a capacitor (such as a storage capacitor, etc.), each of which includes a gate, a gate insulating layer, an active layer, a passivation layer, and a source and a drain. Wait. At present, when preparing an array substrate, the array substrate usually prepared has poor performance, for example, when preparing a capacitor, covering an electrode formed at the same time as the gate of the thin film transistor (for convenience of description, referred to as the first electrode) A through hole is formed on the insulating layer, and the through hole is used to expose part of the first electrode. Then, an active layer is formed on the gate insulating layer, and when the active layer is annealed, the capacitor is easily exposed. The first electrode is oxidized, thereby affecting the performance of the capacitor, thereby causing degradation of the performance of the array substrate.
发明内容Summary of the invention
本发明提供了一种阵列基板的制备方法,所述阵列基板包括薄膜晶体管和电容,其特征在于,所述阵列基板的制备方法包括:The present invention provides a method for fabricating an array substrate, the array substrate comprising a thin film transistor and a capacitor, wherein the method for preparing the array substrate comprises:
101,提供基板;101, providing a substrate;
102,在所述基板的表面上形成第一金属层,并将所述第一金属层进行图案化,以形成栅极和第一电极,其中,所述栅极和所述第一电极间隔设置; 102, forming a first metal layer on a surface of the substrate, and patterning the first metal layer to form a gate and a first electrode, wherein the gate and the first electrode are spaced apart ;
103,形成覆盖在所述栅极及所述第一电极的第一绝缘层;103, forming a first insulating layer covering the gate and the first electrode;
104,在所述第一绝缘层上形成对应所述栅极设置的有源层,并对所述有源层进行退火;104, forming an active layer corresponding to the gate on the first insulating layer, and annealing the active layer;
105,形成覆盖所述有源层的第二绝缘层;105, forming a second insulating layer covering the active layer;
106,对应所述第一电极开设第一贯孔,以使得部分第一电极通过第一贯孔显露出来,对应所述有源层开设间隔设置的第二贯孔及第三贯孔,以使部分有源层分别通过第二贯孔及所述第三贯孔显露出来;及106. The first through hole is opened corresponding to the first electrode, so that a part of the first electrode is exposed through the first through hole, and the second through hole and the third through hole are disposed corresponding to the active layer, so that Part of the active layer is exposed through the second through hole and the third through hole respectively; and
107,形成通过所述第一贯孔与所述第一电极相连的第二电极,通过所述第二贯孔与所述有源层相连的源极,以及通过所述第三贯孔和所述有源层相连的漏极,所述第二电极、所述源极和所述漏极间隔设置,其中,所述第二电极和所述第一电极构成所述电容的一个电极板。107, forming a second electrode connected to the first electrode through the first through hole, a source connected to the active layer through the second through hole, and passing through the third through hole and the The drain connected to the active layer, the second electrode, the source and the drain are spaced apart, wherein the second electrode and the first electrode constitute one electrode plate of the capacitor.
相较于现有技术,本发明的阵列基板的制备方法先在所述第一绝缘层上形成对应所述栅极设置的有源层,并对所述有源层进行退火,再对应所述第一电极开设第一贯孔,以使得部分第一电极通过所述第一贯孔显露出来,因此,克服了现有技术中先形成将第一电极显露出来的通通孔之后再形成有源层并对有源层进行退火时,造成的对显露出来的第一电极的氧化的技术问题,因此,本发明的阵列基板的制备方法制备出来的阵列基板的性能较高。Compared with the prior art, the method for fabricating the array substrate of the present invention first forms an active layer corresponding to the gate on the first insulating layer, and anneates the active layer, and then corresponds to the The first electrode defines a first through hole, so that a part of the first electrode is exposed through the first through hole, thereby overcoming the formation of the active layer after forming the through hole exposing the first electrode in the prior art. When the active layer is annealed, the technical problem of the oxidation of the exposed first electrode is caused. Therefore, the performance of the array substrate prepared by the method for preparing the array substrate of the present invention is high.
本发明还提供了一种阵列基板的制备方法,所述阵列基板包括薄膜晶体管和电容,其特征在于,所述阵列基板的制备方法包括:The present invention also provides a method for fabricating an array substrate, the array substrate comprising a thin film transistor and a capacitor, wherein the method for preparing the array substrate comprises:
201,提供基板;201, providing a substrate;
202,在所述基板的表面上形成第一金属层,并将所述第一金属层进行图案化,以形成栅极和第一电极,其中,所述栅极和所述第一电极间隔设置;202, forming a first metal layer on a surface of the substrate, and patterning the first metal layer to form a gate and a first electrode, wherein the gate and the first electrode are spaced apart ;
203,形成覆盖在所述栅极及所述第一电极的第一绝缘层;203, forming a first insulating layer covering the gate and the first electrode;
204,在所述第一绝缘层上形成对应所述栅极设置的有源层,并对所述有源层进行退火;204, forming an active layer corresponding to the gate on the first insulating layer, and annealing the active layer;
205,形成覆盖所述有源层的第二绝缘层;205, forming a second insulating layer covering the active layer;
206,在所述第一绝缘层上及所述第二绝缘层上分别对应所述第一电极开设第一子贯孔及第二子贯孔,所述第一子贯孔与所述第二子贯孔连通以形成所述第一贯孔,以使得部分第一电极通过所述第一贯孔显露出来; 206, on the first insulating layer and the second insulating layer respectively corresponding to the first electrode to open a first sub-perforation and a second sub-perforation, the first sub-perforation and the second The through holes communicate to form the first through holes such that a portion of the first electrodes are exposed through the first through holes;
207,形成覆盖所述第二绝缘层的有机材料层,且在所述有机材料层上对应所述第一电极开设第一有机材料通孔,所述第一有机材料通孔与所述第一贯孔连通,在所述有机材料层上对应所述有源层开设间隔设置的第二有机材料通孔及第三有机材料通孔;207, forming an organic material layer covering the second insulating layer, and opening a first organic material through hole corresponding to the first electrode on the organic material layer, the first organic material through hole and the first a through hole is communicated, and a second organic material through hole and a third organic material through hole are formed on the organic material layer corresponding to the active layer;
208,对应所述第二有机材料通孔在所述第二绝缘层上开设第二贯孔,以使得部分有源层通过所述第二贯孔及所述第二有机材料通孔显露出来,以及对应所述第三有机材料通孔在所述第二绝缘层上开设第三贯孔,以使得部分有源层通过所述第三贯孔及所述第三有机材料通孔显露出来;及208. A second through hole is formed in the second insulating layer corresponding to the second organic material through hole, so that a part of the active layer is exposed through the second through hole and the second organic material through hole. And a third through hole is formed in the second insulating layer corresponding to the third organic material through hole, so that a part of the active layer is exposed through the third through hole and the third organic material through hole;
209,形成通过所述第一贯孔与所述第一电极相连的第二电极,通过所述第二贯孔与所述有源层相连的源极,以及通过所述第三贯孔和所述有源层相连的漏极,所述第二电极、所述源极和所述漏极间隔设置,其中,所述第二电极和所述第一电极构成所述电容的一个电极板。209, forming a second electrode connected to the first electrode through the first through hole, a source connected to the active layer through the second through hole, and passing through the third through hole and the The drain connected to the active layer, the second electrode, the source and the drain are spaced apart, wherein the second electrode and the first electrode constitute one electrode plate of the capacitor.
相较于现有技术,本发明的阵列基板的制备方法先在所述第一绝缘层上形成对应所述栅极设置的有源层,并对所述有源层进行退火,再在所述第一绝缘层上及所述第二绝缘层上分别对应所述第一电极开设第一子贯孔及第二子贯孔,以使得部分第一电极通过所述第一贯孔显露出来,因此,克服了现有技术中先形成将第一电极显露出来的通通孔之后再形成有源层并对有源层进行退火时,造成的对显露出来的第一电极的氧化的技术问题,因此,本发明的阵列基板的制备方法制备出来的阵列基板的性能较高。进一步地,由于在所述第二绝缘层上覆盖有机材料层,有机材料层的应力比较小,在制备出来的阵列基板弯折的时候有机材料层不容易产生裂纹,从而起到对阵列基板中的其他膜层的保护作用,进一步提高了制备出的阵列基板的性能。Compared with the prior art, the method for fabricating the array substrate of the present invention first forms an active layer corresponding to the gate on the first insulating layer, and anneates the active layer, and then A first sub-perforation and a second sub-perforation are respectively formed on the first insulating layer and the second insulating layer corresponding to the first electrode, so that a part of the first electrode is exposed through the first through hole, so The technical problem of oxidizing the exposed first electrode caused by forming the through hole which exposes the first electrode and then forming the active layer and annealing the active layer in the prior art is overcome. The array substrate prepared by the method for preparing an array substrate of the present invention has high performance. Further, since the organic material layer is covered on the second insulating layer, the stress of the organic material layer is relatively small, and the organic material layer is not likely to be cracked when the prepared array substrate is bent, thereby functioning in the array substrate. The protection of other layers further enhances the performance of the prepared array substrate.
本发明还提供了一种阵列基板,所述阵列基板包括薄膜晶体管和电容,其特征在于,所述阵列基板包括:The present invention also provides an array substrate, the array substrate comprising a thin film transistor and a capacitor, wherein the array substrate comprises:
基板;Substrate
邻近所述基板的同一表面设置的栅极和第一电极,其中,所述栅极和所述第一电极间隔设置;a gate and a first electrode disposed adjacent to the same surface of the substrate, wherein the gate and the first electrode are spaced apart;
覆盖所述栅极和所述第一电极的第一绝缘层;Covering the gate and the first insulating layer of the first electrode;
设置在所述第一绝缘层远离所述栅极的表面的有源层; An active layer disposed on a surface of the first insulating layer away from the gate;
覆盖所述有源层及第一绝缘层的第二绝缘层;Covering the active layer and the second insulating layer of the first insulating layer;
覆盖在所述第二绝缘层上的有机材料层;An organic material layer covering the second insulating layer;
所述第一绝缘层上设置有对应所述第一电极的第一子贯孔,所述第二绝缘层上设置对应所述第一电极的第二子贯孔,所述第二子贯孔与所述第一子贯孔连通形成第一贯孔,且所述第二绝缘层上设置对应所述有源层的两端设置的第二贯孔及第三贯孔,所述有机材料层上设置第一有机材料通孔、第二有机材料通孔及第三有机材料通孔,所述第一有机材料通孔与所述第一贯孔连通,所述第二有机材料通孔与所述第二贯孔连通,所述第三有机材料通孔与所述第三贯孔连通;a first through hole corresponding to the first electrode is disposed on the first insulating layer, and a second partial through hole corresponding to the first electrode is disposed on the second insulating layer, the second through hole Forming a first through hole in communication with the first through hole, and providing a second through hole and a third through hole disposed on both ends of the active layer on the second insulating layer, the organic material layer Providing a first organic material through hole, a second organic material through hole and a third organic material through hole, wherein the first organic material through hole communicates with the first through hole, and the second organic material through hole and the The second through hole is in communication, and the third organic material through hole is in communication with the third through hole;
第二电极,设置在有机材料层上且通过所述第一有机材料通孔及所述第一贯孔与所述第一电极相连;a second electrode disposed on the organic material layer and connected to the first electrode through the first organic material through hole and the first through hole;
源极,设置在有机材料层上且通过所述第二有机材料通孔及所述第二贯孔与所述有源层的一端相连;及a source disposed on the organic material layer and connected to one end of the active layer through the second organic material via and the second via; and
漏极,设置在所述有机材料层上且通过所述第三有机材料通孔及所述第三贯孔与所述有源层的另一端相连,且所述漏极、所述源极及所述第二电极间隔设置,其中,所述第二电极和所述第一电极构成所述电容的一个电极板。a drain disposed on the organic material layer and connected to the other end of the active layer through the third organic material via and the third via, and the drain, the source, and The second electrodes are spaced apart, wherein the second electrode and the first electrode constitute one electrode plate of the capacitor.
相较于现有技术,本发明的阵列基板的述第二绝缘层上覆盖有机材料层,有机材料层的应力比较小,在制备出来的阵列基板弯折的时候有机材料层不容易产生裂纹,从而起到对阵列基板中的其他膜层的保护作用,从而提高了所述阵列基板的性能。Compared with the prior art, the second insulating layer of the array substrate of the present invention is covered with an organic material layer, and the stress of the organic material layer is relatively small, and the organic material layer is not prone to crack when the prepared array substrate is bent. Thereby protecting the other film layers in the array substrate, thereby improving the performance of the array substrate.
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
图1为本发明第一较佳实施方式的阵列基板的制备方法的流程图。1 is a flow chart of a method of fabricating an array substrate according to a first preferred embodiment of the present invention.
图2为本发明第一较佳实施方式中第一实施例的阵列基板的制备方法的流程图。 2 is a flow chart of a method of fabricating an array substrate according to a first embodiment of the first preferred embodiment of the present invention.
图3到图11为本发明第一较佳实施方式的第一实施例中阵列基板制备方法的各个步骤对应的阵列基板的剖面图。3 to FIG. 11 are cross-sectional views of the array substrate corresponding to the respective steps of the method for fabricating the array substrate in the first embodiment of the first preferred embodiment of the present invention.
图12为本发明第一较佳实施方式中第二实施例的阵列基板的制备方法的流程图。12 is a flow chart showing a method of fabricating an array substrate according to a second embodiment of the first preferred embodiment of the present invention.
图13到图19为本发明第一较佳实施方式的第二实施例中阵列基板制备方法的各个步骤对应的阵列基板的剖面图。13 to FIG. 19 are cross-sectional views of the array substrate corresponding to the respective steps of the method for fabricating the array substrate in the second embodiment of the first preferred embodiment of the present invention.
图20为本发明第一较佳实施方式中第三实施例的阵列基板的制备方法的流程图。20 is a flow chart showing a method of fabricating an array substrate according to a third embodiment of the first preferred embodiment of the present invention.
图21到图27为本发明第一较佳实施方式的第三实施例中阵列基板制备方法的各个步骤对应的阵列基板的剖面图。21 to 27 are cross-sectional views of the array substrate corresponding to the respective steps of the method for fabricating the array substrate in the third embodiment of the first preferred embodiment of the present invention.
图28为本发明第一较佳实施方式中第四实施例的阵列基板的制备方法的流程图。28 is a flow chart showing a method of fabricating an array substrate according to a fourth embodiment of the first preferred embodiment of the present invention.
图29到图39为本发明第一较佳实施方式的第四实施例中阵列基板制备方法的各个步骤对应的阵列基板的剖面图。29 to 39 are cross-sectional views of the array substrate corresponding to the respective steps of the method for fabricating the array substrate in the fourth embodiment of the first preferred embodiment of the present invention.
图40为本发明第一较佳实施方式中第五实施例的阵列基板的制备方法的流程图。40 is a flow chart showing a method of fabricating an array substrate according to a fifth embodiment of the first preferred embodiment of the present invention.
图41到图50为本发明第一较佳实施方式的第五实施例中阵列基板制备方法的各个步骤对应的阵列基板的剖面图。41 to FIG. 50 are cross-sectional views of the array substrate corresponding to the respective steps of the method for fabricating the array substrate in the fifth embodiment of the first preferred embodiment of the present invention.
图51为本发明第二较佳实施方式的阵列基板的制备方法的流程图。51 is a flow chart showing a method of fabricating an array substrate according to a second preferred embodiment of the present invention.
图52到图61为本发明第二较佳实施方式中阵列基板制备方法的各个步骤对应的阵列基板的剖面图。52 to FIG. 61 are cross-sectional views of an array substrate corresponding to respective steps of a method for fabricating an array substrate according to a second preferred embodiment of the present invention.
图62为本发明一较佳实施方式的阵列基板的剖面结构示意图。FIG. 62 is a cross-sectional structural view of an array substrate according to a preferred embodiment of the present invention.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
请参阅图1,图1为本发明第一较佳实施方式的阵列基板的制备方法的流 程图。所述阵列基板包括薄膜晶体管和电容,所述电容可以为但不仅限于为存储电容,所述阵列基板的制备方法包括但不仅限于以下步骤。Please refer to FIG. 1. FIG. 1 is a flow chart of a method for fabricating an array substrate according to a first preferred embodiment of the present invention. Cheng Tu. The array substrate includes a thin film transistor and a capacitor, and the capacitor may be, but not limited to, a storage capacitor. The method for preparing the array substrate includes, but is not limited to, the following steps.
步骤S101,提供基板。In step S101, a substrate is provided.
步骤S102,在所述基板的表面上形成第一金属层,并将所述第一金属层进行图案化,以形成栅极和第一电极,其中,所述栅极和所述第一电极间隔设置。Step S102, forming a first metal layer on a surface of the substrate, and patterning the first metal layer to form a gate and a first electrode, wherein the gate and the first electrode are spaced apart Settings.
步骤S103,形成覆盖在所述栅极及所述第一电极的第一绝缘层。Step S103, forming a first insulating layer covering the gate and the first electrode.
步骤S104,在所述第一绝缘层上形成对应所述栅极设置的有源层,并对所述有源层进行退火。Step S104, forming an active layer corresponding to the gate on the first insulating layer, and annealing the active layer.
步骤S105,形成覆盖所述有源层的第二绝缘层。Step S105, forming a second insulating layer covering the active layer.
步骤S106,对应所述第一电极开设第一贯孔,以使得部分第一电极通过所述第一贯孔显露出来,对应所述有源层开设间隔设置的第二贯孔及第三贯孔,以使部分有源层分别通过所述第二贯孔及所述第三贯孔显露出来。Step S106, a first through hole is opened corresponding to the first electrode, so that a part of the first electrode is exposed through the first through hole, and a second through hole and a third through hole are formed corresponding to the active layer. So that a portion of the active layer is exposed through the second through hole and the third through hole, respectively.
步骤S107,形成通过所述第一贯孔与所述第一电极相连的第二电极,通过所述第二贯孔与所述有源层相连的源极,以及通过所述第三贯孔和所述有源层相连的漏极,所述第二电极、所述源极和所述漏极间隔设置,其中,所述第二电极和所述第一电极构成所述电容的一个电极板。Step S107, forming a second electrode connected to the first electrode through the first through hole, a source connected to the active layer through the second through hole, and passing through the third through hole and The drain connected to the active layer, the second electrode, the source and the drain are spaced apart, wherein the second electrode and the first electrode constitute one electrode plate of the capacitor.
相较于现有技术,本发明的阵列基板的制备方法先在所述第一绝缘层上形成对应所述栅极设置的有源层,并对所述有源层进行退火,再对应所述第一电极开设第一贯孔,以使得部分第一电极通过所述第一贯孔显露出来,因此,克服了现有技术中先形成将第一电极显露出来的通通孔之后再形成有源层并对有源层进行退火时,造成的对显露出来的第一电极的氧化的技术问题,因此,本发明的阵列基板的制备方法制备出来的阵列基板的性能较高。Compared with the prior art, the method for fabricating the array substrate of the present invention first forms an active layer corresponding to the gate on the first insulating layer, and anneates the active layer, and then corresponds to the The first electrode defines a first through hole, so that a part of the first electrode is exposed through the first through hole, thereby overcoming the formation of the active layer after forming the through hole exposing the first electrode in the prior art. When the active layer is annealed, the technical problem of the oxidation of the exposed first electrode is caused. Therefore, the performance of the array substrate prepared by the method for preparing the array substrate of the present invention is high.
下面结合具体实施例对本发明的阵列基板的制备方法进行详细介绍。下面将结合多个实施例对本发明的阵列基板的制备方法进行介绍,为了方便区分多个实施例,用I,II,III,IV,V,VI添加在步骤的后面来表示是本发明第一较佳实施方式的第几个实施例,比如,步骤S101-I,则表示是第一个实施例的S101步骤。请参阅图2,图2为本发明第一较佳实施方式中第一实施例的阵列基板的制备方法的流程图。所述阵列基板包括薄膜晶体管和电容,在本实施例 中,所述阵列基板的制备方法包括但不仅限于以下步骤。The preparation method of the array substrate of the present invention will be described in detail below with reference to specific embodiments. The method for preparing the array substrate of the present invention will be described below in combination with a plurality of embodiments. In order to facilitate the differentiation of the plurality of embodiments, the addition of I, II, III, IV, V, VI to the back of the step is indicated as the first aspect of the present invention. The first embodiment of the preferred embodiment, such as step S101-I, represents the step S101 of the first embodiment. Referring to FIG. 2, FIG. 2 is a flowchart of a method for fabricating an array substrate according to a first embodiment of the first preferred embodiment of the present invention. The array substrate includes a thin film transistor and a capacitor, in this embodiment The method for preparing the array substrate includes, but is not limited to, the following steps.
步骤S101-I,提供基板101。请参阅图3,所述基板101包括相对设置的第一表面101a及第二表面101b。所述基板101为透明基板,比如为玻璃基板、塑料基板等,也可以为柔性基板。In step S101-I, the substrate 101 is provided. Referring to FIG. 3, the substrate 101 includes a first surface 101a and a second surface 101b disposed opposite to each other. The substrate 101 is a transparent substrate, such as a glass substrate, a plastic substrate, or the like, and may be a flexible substrate.
步骤S102-I,在所述基板101的表面上形成第一金属层,并将所述第一金属层进行图案化,以形成栅极102和第一电极103,其中,所述栅极102和所述第一电极103间隔设置。请参阅图4,在本实施方式中,所述第一金属层直接设置在所述基板101的第一表面101a,对所述第一金属层进行图案化之后得到的栅极102及第一电极103也直接设置在所述第一表面101a上。可以理解地,在其他实施方式中,所述第一金属层也可以间接地设置在所述基板101的第一表面101a上,比如,所述基板101的第一表面101a上设置一缓冲层(图未示),所述第一金属层设置在所述缓冲层远离所述基板101的表面上,对所述第一金属层进行图案化之后得到的栅极及第一电极103也设置在所述缓冲层远离所述基板101的表面上。在其他实施方式中,所述第一金属层也可以直接或者通过一缓冲层间接地设置在所述基板101上。所述缓冲层的作用是为了缓冲所述阵列基板在各个膜层的制备过程中对所述基板101的造成的损害。Step S102-I, forming a first metal layer on the surface of the substrate 101, and patterning the first metal layer to form a gate electrode 102 and a first electrode 103, wherein the gate electrode 102 and The first electrodes 103 are spaced apart. Referring to FIG. 4 , in the embodiment, the first metal layer is directly disposed on the first surface 101 a of the substrate 101 , and the gate electrode 102 and the first electrode are obtained after the first metal layer is patterned. 103 is also disposed directly on the first surface 101a. It is to be understood that, in other embodiments, the first metal layer may also be disposed indirectly on the first surface 101a of the substrate 101. For example, a buffer layer is disposed on the first surface 101a of the substrate 101 ( The first metal layer is disposed on a surface of the buffer layer away from the substrate 101, and the gate electrode and the first electrode 103 obtained by patterning the first metal layer are also disposed in the The buffer layer is away from the surface of the substrate 101. In other embodiments, the first metal layer may also be disposed on the substrate 101 directly or indirectly through a buffer layer. The buffer layer functions to buffer the damage of the substrate 101 to the substrate 101 during the preparation of the respective film layers.
步骤S103-I,形成覆盖在所述栅极102及所述第一电极103的第一绝缘层104。请参阅图5,所述第一绝缘层104的材质可以为但不仅限于为氧化硅或者氮化硅等。Step S103-I, forming a first insulating layer 104 covering the gate electrode 102 and the first electrode 103. Referring to FIG. 5 , the material of the first insulating layer 104 may be, but not limited to, silicon oxide or silicon nitride.
步骤S104-I,在所述第一绝缘层104上形成对应所述栅极102设置的有源层105,并对所述有源层105进行退火。请参阅图6,所述有源层105为氧化物半导体,举例而言,所述有源层105可以为但不仅限于为铟镓锌氧化物(Indium Gallium Zinc Oxide,IGZO)等。Step S104-I, forming an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and annealing the active layer 105. Referring to FIG. 6 , the active layer 105 is an oxide semiconductor. For example, the active layer 105 may be, but not limited to, Indium Gallium Zinc Oxide (IGZO).
步骤S105-I,形成覆盖所述有源层105的第二绝缘层106。具体地,所述步骤S105-I包括:形成仅覆盖所述有源层105的第二绝缘层106。In step S105-I, a second insulating layer 106 covering the active layer 105 is formed. Specifically, the step S105-I includes: forming a second insulating layer 106 covering only the active layer 105.
步骤S106-I,对应所述第一电极103开设第一贯孔1041,以使得部分第一电极103通过第一贯孔1041显露出来,对应所述有源层105开设间隔设置的第二贯孔1061及第三贯孔1062,以使部分有源层105分别通过第二贯孔1061及所述第三贯孔1062显露出来。具体他,所述步骤S106-I包括如下步骤: Step S106-I, the first through hole 1041 is opened corresponding to the first electrode 103, so that a part of the first electrode 103 is exposed through the first through hole 1041, and a second through hole corresponding to the active layer 105 is opened. 1061 and the third through hole 1062, so that part of the active layer 105 is exposed through the second through hole 1061 and the third through hole 1062, respectively. Specifically, the step S106-I includes the following steps:
步骤a-I,在所述第一绝缘层104上对应所述第一电极103开设第一贯孔1041,以使得部分第一电极103通过第一贯孔1041显露出来;Step a-I, opening a first through hole 1041 corresponding to the first electrode 103 on the first insulating layer 104, so that a part of the first electrode 103 is exposed through the first through hole 1041;
步骤b-I,在所述第二绝缘层106上对应所述有源层105开设间隔设置的第二贯孔1061及第三贯孔1062,以使得部分有源层105分别通过第二贯孔1061及所述第三贯孔1062显露出来。In the step b1, a second through hole 1061 and a third through hole 1062 are disposed on the second insulating layer 106 corresponding to the active layer 105, so that a part of the active layer 105 passes through the second through hole 1061 and The third through hole 1062 is exposed.
可以理解地,在其他实施方式中,可以先执行步骤a-I,再执行步骤S105-I,接着再执行步骤b-I。It can be understood that in other embodiments, step a-I may be performed first, then step S105-I is performed, and then step b-I is performed.
即,先执行步骤a-I:在所述第一绝缘层104上对应所述第一电极103开设第一贯孔1041,以使得部分第一电极103通过第一贯孔1041显露出来,请参阅图7,所述第一贯孔1041可以通过干蚀刻的方式来形成。That is, the step aI is performed first: the first through hole 1041 is opened on the first insulating layer 104 corresponding to the first electrode 103, so that a part of the first electrode 103 is exposed through the first through hole 1041, please refer to FIG. The first through hole 1041 may be formed by dry etching.
再执行步骤S105-I:形成覆盖所述有源层105的第二绝缘层106。具体地,所述步骤S105-I包括:形成仅覆盖所述有源层105的第二绝缘层106。请参阅图8,所述第二绝缘层106的材质可以为但不仅限于为氧化硅,氮化硅等。所述第二绝缘层106仅仅覆盖在所述有源层105上,不覆盖所述第一电极103对应的第一绝缘层104上。Step S105-I is further performed: forming a second insulating layer 106 covering the active layer 105. Specifically, the step S105-I includes: forming a second insulating layer 106 covering only the active layer 105. Referring to FIG. 8 , the material of the second insulating layer 106 may be, but not limited to, silicon oxide, silicon nitride, or the like. The second insulating layer 106 covers only the active layer 105 and does not cover the first insulating layer 104 corresponding to the first electrode 103.
接着再执行步骤b-I:在所述第二绝缘层106上对应所述有源层105开设间隔设置的第二贯孔1061及第三贯孔1062,以使得部分有源层105分别通过第二贯孔1061及所述第三贯孔1062显露出来。请参阅图9。Then, the second through hole 1061 and the third through hole 1062 are disposed on the second insulating layer 106 corresponding to the active layer 105, so that part of the active layer 105 passes through the second through. The hole 1061 and the third through hole 1062 are exposed. Please refer to Figure 9.
步骤S107-I,形成通过所述第一贯孔1041与所述第一电极103相连的第二电极107,通过所述第二贯孔1061与所述有源层105相连的源极108,以及通过所述第三贯孔1062和所述有源层105相连的漏极109,所述第二电极107、所述源极108和所述漏极109间隔设置,其中,所述第二电极107和所述第一电极103构成所述电容的一个电极板。请参阅图10,具体地,在所述第一绝缘层104及所述第二绝缘层106的表面形成第二金属层(图未示),所述第二金属层覆盖裸露出来的第一绝缘层104、第二绝缘层106、通过所述第一贯孔1041显露出来的第一电极103、以及分别通过第二贯孔1061及所述第二贯孔1062裸露出来的有源层105。接着,对所述第二金属层进行图案化,以形成通过所述第二贯孔1061与所述有源层105相连的源极108,以及通过所述第三贯孔1062和所述有源层105相连的漏极109,且所述第二电极107、所述源极 108和所述漏极109间隔设置。Step S107-I, forming a second electrode 107 connected to the first electrode 103 through the first through hole 1041, a source 108 connected to the active layer 105 through the second through hole 1061, and The second electrode 107, the source 108, and the drain 109 are spaced apart by the third via 1062 and the drain 109 connected to the active layer 105, wherein the second electrode 107 And the first electrode 103 constitutes one electrode plate of the capacitor. Referring to FIG. 10, in particular, a second metal layer (not shown) is formed on the surface of the first insulating layer 104 and the second insulating layer 106, and the second metal layer covers the exposed first insulation. The layer 104, the second insulating layer 106, the first electrode 103 exposed through the first through hole 1041, and the active layer 105 exposed through the second through hole 1061 and the second through hole 1062, respectively. Next, the second metal layer is patterned to form a source 108 connected to the active layer 105 through the second via 1061, and through the third via 1062 and the active a drain 109 connected to the layer 105, and the second electrode 107, the source 108 and the drain 109 are spaced apart.
优选地,所述阵列基板的制备方法在所述步骤S107-I之后还包括如下步骤:Preferably, the method for preparing the array substrate further includes the following steps after the step S107-I:
步骤S108-I,形成覆盖所述第二电极107的钝化层110,所述钝化层110构成了所述电容的介质。Step S108-I, forming a passivation layer 110 covering the second electrode 107, the passivation layer 110 constituting the medium of the capacitor.
步骤S109-I,在所述钝化层110上形成透明电极层111,所述透明电极层111构成所述电容的另外一个电极板。请参阅图11,所述透明电极层111可以为但不仅限于为锡氧化铟(IndiumTin Oxide,ITO)。In step S109-I, a transparent electrode layer 111 is formed on the passivation layer 110, and the transparent electrode layer 111 constitutes another electrode plate of the capacitor. Referring to FIG. 11 , the transparent electrode layer 111 may be, but not limited to, Indium Tin Oxide (ITO).
相较于现有技术,本发明的阵列基板的制备方法先在所述第一绝缘层104上形成对应所述栅极102设置的有源层105,并对所述有源层105进行退火,再在所述第一绝缘层104上对应所述第一电极103开设第一贯孔1041,以使得部分第一电极103通过所述第一贯孔1041显露出来,因此,克服了现有技术中先形成将第一电极显露出来的通通孔之后再形成有源层并对有源层进行退火时,造成的对显露出来的第一电极的氧化的技术问题,因此,本发明的阵列基板的制备方法制备出来的阵列基板的性能较高。Compared with the prior art, the method for fabricating the array substrate of the present invention first forms an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and anneals the active layer 105. Opening a first through hole 1041 corresponding to the first electrode 103 on the first insulating layer 104, so that a portion of the first electrode 103 is exposed through the first through hole 1041, thereby overcoming the prior art. The technical problem of oxidizing the exposed first electrode caused by forming the via hole exposing the first electrode and then forming the active layer and annealing the active layer, therefore, preparation of the array substrate of the present invention The performance of the array substrate prepared by the method is high.
下面对本发明第一较佳实施方式中第二实施例的阵列基板的制备方法进行介绍,所述阵列基板包括薄膜晶体管和电容,请参阅图12,图12为本发明第一较佳实施方式中第二实施例的阵列基板的制备方法的流程图。所述阵列基板的制备方法包括但不仅限于以下步骤。The method for fabricating the array substrate of the second embodiment of the present invention is described below. The array substrate includes a thin film transistor and a capacitor. Referring to FIG. 12, FIG. 12 is a first preferred embodiment of the present invention. A flow chart of a method of preparing an array substrate of the second embodiment. The preparation method of the array substrate includes, but is not limited to, the following steps.
步骤S101-II,提供基板101。参阅图13,所述基板101包括相对设置的第一表面101a及第二表面101b。所述基板101为透明基板,比如为玻璃基板、塑料基板等,也可以为柔性基板。In step S101-II, a substrate 101 is provided. Referring to FIG. 13, the substrate 101 includes a first surface 101a and a second surface 101b disposed opposite to each other. The substrate 101 is a transparent substrate, such as a glass substrate, a plastic substrate, or the like, and may be a flexible substrate.
步骤S102-II,在所述基板101的表面上形成第一金属层,并将所述第一金属层进行图案化,以形成栅极102和第一电极103,其中,所述栅极102和所述第一电极103间隔设置。请参阅图14,在本实施方式中,所述第一金属层直接设置在所述基板101的第一表面101a,对所述第一金属层进行图案化之后得到的栅极102及第一电极103也直接设置在所述第一表面101a上。可以理解地,在其他实施方式中,所述第一金属层也可以间接地设置在所述基板101的第一表面101a上,比如,所述基板101的第一表面101a上设置一缓冲 层(图未示),所述第一金属层设置在所述缓冲层远离所述基板101的表面上,对所述第一金属层进行图案化之后得到的栅极及第一电极103也设置在所述缓冲层远离所述基板101的表面上。在其他实施方式中,所述第一金属层也可以直接或者通过一缓冲层间接地设置在所述基板101上。Step S102-II, forming a first metal layer on a surface of the substrate 101, and patterning the first metal layer to form a gate electrode 102 and a first electrode 103, wherein the gate electrode 102 and The first electrodes 103 are spaced apart. Referring to FIG. 14 , in the embodiment, the first metal layer is directly disposed on the first surface 101 a of the substrate 101 , and the gate electrode 102 and the first electrode are obtained after the first metal layer is patterned. 103 is also disposed directly on the first surface 101a. In other embodiments, the first metal layer may also be disposed indirectly on the first surface 101a of the substrate 101. For example, a buffer is disposed on the first surface 101a of the substrate 101. a layer (not shown), the first metal layer is disposed on a surface of the buffer layer away from the substrate 101, and the gate and the first electrode 103 obtained after patterning the first metal layer are also disposed The buffer layer is on a surface away from the substrate 101. In other embodiments, the first metal layer may also be disposed on the substrate 101 directly or indirectly through a buffer layer.
步骤S103-II,形成覆盖在所述栅极102及所述第一电极103的第一绝缘层104。所述第一绝缘层104的材质可以为但不仅限于为氧化硅或者氮化硅等。In step S103-II, a first insulating layer 104 covering the gate electrode 102 and the first electrode 103 is formed. The material of the first insulating layer 104 may be, but not limited to, silicon oxide or silicon nitride.
步骤S104-II,在所述第一绝缘层上104形成对应所述栅极102设置的有源层105,并对所述有源层105进行退火。请参阅图15,所述有源层105为氧化物半导体,举例而言,所述有源层105可以为但不仅限于为铟镓锌氧化物(Indium Gallium Zinc Oxide,IGZO)等。Step S104-II, forming an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and annealing the active layer 105. Referring to FIG. 15 , the active layer 105 is an oxide semiconductor. For example, the active layer 105 may be, but not limited to, Indium Gallium Zinc Oxide (IGZO).
步骤S105-II,形成覆盖所述有源层105的第二绝缘层106。具体地,所述步骤S105-II包括:形成覆盖所述有源层105及所述第一绝缘层104的第二绝缘层106。请参阅图16。In step S105-II, a second insulating layer 106 covering the active layer 105 is formed. Specifically, the step S105-II includes: forming a second insulating layer 106 covering the active layer 105 and the first insulating layer 104. Please refer to Figure 16.
步骤S106-II,对应所述第一电极103开设第一贯孔1041,以使得部分第一电极103通过第一贯孔1041显露出来,对应所述有源层105开设间隔设置的第二贯孔1061及第三贯孔1062,以使部分有源层105分别通过第二贯孔1061及所述第三贯孔1062显露出来。具体地,所述步骤S106-II包括如下步骤。Step S106-II, the first through hole 1041 is opened corresponding to the first electrode 103, so that a part of the first electrode 103 is exposed through the first through hole 1041, and a second through hole corresponding to the active layer 105 is opened. 1061 and the third through hole 1062, so that part of the active layer 105 is exposed through the second through hole 1061 and the third through hole 1062, respectively. Specifically, the step S106-II includes the following steps.
步骤a-II,在所述第一绝缘层104上及所述第二绝缘层106上分别对应所述第一电极103开设第一子贯孔1041a及第二子贯孔1041b,所述第一子贯孔1041a与所述第二子贯孔1041b连通以形成所述第一贯孔1041,以使得部分第一电极103通过所述第一贯孔1041显露出来。请参阅图17,所述第一子贯孔1041a及所述第二子贯孔1041b可以通过干蚀刻的方法形成。In the step a-II, the first through hole 1041a and the second through hole 1041b are respectively formed on the first insulating layer 104 and the second insulating layer 106 corresponding to the first electrode 103, the first The through hole 1041a communicates with the second through hole 1041b to form the first through hole 1041 such that a portion of the first electrode 103 is exposed through the first through hole 1041. Referring to FIG. 17, the first through hole 1041a and the second through hole 1041b may be formed by dry etching.
步骤b-II,在所述第二绝缘层106上对应所述有源层105开设间隔设置的第二贯孔1061及第三贯孔1062,以使得部分有源层105分别通过第二贯孔1061及所述第三贯孔1062显露出来。Step b-II, a second through hole 1061 and a third through hole 1062 are formed on the second insulating layer 106 corresponding to the active layer 105 so that a part of the active layer 105 passes through the second through hole respectively. 1061 and the third through hole 1062 are exposed.
步骤S107-II,形成通过所述第一贯孔1041与所述第一电极103相连的第二电极107,通过所述第二贯孔1061与所述有源层105相连的源极108,以及通过所述第三贯孔1062和所述有源层105相连的漏极109,所述第二电极107、 所述源极108和所述漏极109间隔设置,其中,所述第二电极107和所述第一电极103构成所述电容的一个电极板。请参阅图18。Step S107-II, forming a second electrode 107 connected to the first electrode 103 through the first through hole 1041, a source 108 connected to the active layer 105 through the second through hole 1061, and The second electrode 107, the drain electrode 109 connected to the active layer 105 through the third through hole 1062, The source electrode 108 and the drain electrode 109 are spaced apart, wherein the second electrode 107 and the first electrode 103 constitute one electrode plate of the capacitor. Please refer to Figure 18.
优选地,所述阵列基板的制备方法在所述步骤S107-II之后还包括如下步骤:Preferably, the method for preparing the array substrate further comprises the following steps after the step S107-II:
步骤S108-II,形成覆盖所述第二电极107的钝化层110,所述钝化层110构成了所述电容的介质。In step S108-II, a passivation layer 110 covering the second electrode 107 is formed, and the passivation layer 110 constitutes a medium of the capacitor.
步骤S109-II,在所述钝化层110上形成透明电极层111,所述透明电极层111构成所述电容的另外一个电极板。请参阅图19,所述透明电极层111可以为但不仅限于为锡氧化铟(IndiumTin Oxide,ITO)。In step S109-II, a transparent electrode layer 111 is formed on the passivation layer 110, and the transparent electrode layer 111 constitutes another electrode plate of the capacitor. Referring to FIG. 19, the transparent electrode layer 111 may be, but not limited to, Indium Tin Oxide (ITO).
相较于现有技术,本发明的阵列基板的制备方法先在所述第一绝缘层104上形成对应所述栅极102设置的有源层105,并对所述有源层105进行退火,再在所述第一绝缘层104上及所述第二绝缘层106上分别对应所述第一电极103开设第一子贯孔1041a及第二子贯孔1041b,以使得部分第一电极103通过所述第一贯孔1041显露出来,因此,克服了现有技术中先形成将第一电极显露出来的通通孔之后再形成有源层并对有源层进行退火时,造成的对显露出来的第一电极的氧化的技术问题,因此,本发明的阵列基板的制备方法制备出来的阵列基板的性能较高。且进一步地,克服了现有技术中在覆盖在第一电极的第一绝缘层上形成第一贯孔时,干蚀刻制程对有源层和第一绝缘层之间的接触面积的影响,从而提升了阵列基板中的薄膜晶体管的性能。更进一步地,在所述第二绝缘层106上对应所述有源层105开设第二贯孔1061和第三贯孔1062时,所述有源层105不会裸露在外面,从而提升了阵列基板中的薄膜晶体管的性能。Compared with the prior art, the method for fabricating the array substrate of the present invention first forms an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and anneals the active layer 105. Further, the first through hole 1041a and the second through hole 1041b are respectively formed on the first insulating layer 104 and the second insulating layer 106 corresponding to the first electrode 103, so that a part of the first electrode 103 passes through The first through hole 1041 is exposed. Therefore, the pair of exposed holes formed by exposing the first electrode in the prior art is formed, and the active layer is formed and the active layer is annealed. The technical problem of oxidation of the first electrode, therefore, the performance of the array substrate prepared by the method for preparing the array substrate of the present invention is high. And further, overcome the influence of the dry etching process on the contact area between the active layer and the first insulating layer when the first through hole is formed on the first insulating layer covering the first electrode in the prior art, thereby The performance of the thin film transistor in the array substrate is improved. Further, when the second through hole 1061 and the third through hole 1062 are opened on the second insulating layer 106 corresponding to the active layer 105, the active layer 105 is not exposed to the outside, thereby enhancing the array. The performance of thin film transistors in a substrate.
请参阅图20,图20为本发明第一较佳实施方式中第三实施例的阵列基板的制备方法的流程图。所述阵列基板包括薄膜晶体管和电容,在本实施例中,所述阵列基板的制备方法包括但不仅限于以下步骤。Referring to FIG. 20, FIG. 20 is a flowchart of a method for fabricating an array substrate according to a third embodiment of the first preferred embodiment of the present invention. The array substrate includes a thin film transistor and a capacitor. In the embodiment, the method for preparing the array substrate includes, but is not limited to, the following steps.
步骤S101-III,提供基板101。请参阅图21,所述基板101包括相对设置的第一表面101a及第二表面101b。所述基板101为透明基板,比如为玻璃基板、塑料基板等,也可以为柔性基板。In steps S101-III, a substrate 101 is provided. Referring to FIG. 21, the substrate 101 includes a first surface 101a and a second surface 101b disposed opposite to each other. The substrate 101 is a transparent substrate, such as a glass substrate, a plastic substrate, or the like, and may be a flexible substrate.
步骤S102-III,在所述基板101的表面上形成第一金属层,并将所述第一 金属层进行图案化,以形成栅极102和第一电极103,其中,所述栅极102和所述第一电极103间隔设置。请参阅图22,在本实施方式中,所述第一金属层直接设置在所述基板101的第一表面101a,对所述第一金属层进行图案化之后得到的栅极102及第一电极103也直接设置在所述第一表面101a上。可以理解地,在其他实施方式中,所述第一金属层也可以间接地设置在所述基板101的第一表面101a上,比如,所述基板101的第一表面101a上设置一缓冲层(图未示),所述第一金属层设置在所述缓冲层远离所述基板101的表面上,对所述第一金属层进行图案化之后得到的栅极及第一电极103也设置在所述缓冲层远离所述基板101的表面上。在其他实施方式中,所述第一金属层也可以直接或者通过一缓冲层间接地设置在所述基板101上。Steps S102-III, forming a first metal layer on the surface of the substrate 101, and the first The metal layer is patterned to form a gate electrode 102 and a first electrode 103, wherein the gate electrode 102 and the first electrode 103 are spaced apart. Referring to FIG. 22, in the embodiment, the first metal layer is directly disposed on the first surface 101a of the substrate 101, and the gate electrode 102 and the first electrode are obtained after patterning the first metal layer. 103 is also disposed directly on the first surface 101a. It is to be understood that, in other embodiments, the first metal layer may also be disposed indirectly on the first surface 101a of the substrate 101. For example, a buffer layer is disposed on the first surface 101a of the substrate 101 ( The first metal layer is disposed on a surface of the buffer layer away from the substrate 101, and the gate electrode and the first electrode 103 obtained by patterning the first metal layer are also disposed in the The buffer layer is away from the surface of the substrate 101. In other embodiments, the first metal layer may also be disposed on the substrate 101 directly or indirectly through a buffer layer.
步骤S103-III,形成覆盖在所述栅极102及所述第一电极103的第一绝缘层104。请参阅图23,所述第一绝缘层104的材质可以为但不仅限于为氧化硅或者氮化硅等。Step S103-III, forming a first insulating layer 104 covering the gate electrode 102 and the first electrode 103. Referring to FIG. 23, the material of the first insulating layer 104 may be, but not limited to, silicon oxide or silicon nitride.
步骤S104-III,在所述第一绝缘层104上形成对应所述栅极102设置的有源层105,并对所述有源层105进行退火。所述有源层105为氧化物半导体,举例而言,所述有源层105可以为但不仅限于为铟镓锌氧化物(Indium Gallium Zinc Oxide,IGZO)等。Step S104-III, forming an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and annealing the active layer 105. The active layer 105 is an oxide semiconductor. For example, the active layer 105 may be, but not limited to, Indium Gallium Zinc Oxide (IGZO).
步骤S105-III,形成覆盖所述有源层105的第二绝缘层106。在本实施方式中,所述步骤S105-III具体包括:形成覆盖所述有源层105及所述第一绝缘层104的第二绝缘层106。请参阅图24,所述第二绝缘层106的材质可以为但不仅限于为氧化硅、氮化硅等。In step S105-III, a second insulating layer 106 covering the active layer 105 is formed. In the embodiment, the step S105-III specifically includes: forming a second insulating layer 106 covering the active layer 105 and the first insulating layer 104. Referring to FIG. 24 , the material of the second insulating layer 106 may be, but not limited to, silicon oxide, silicon nitride, or the like.
步骤S106-III,对应所述第一电极103开设第一贯孔1041,以使得部分第一电极103通过所述第一贯孔1041显露出来,对应所述有源层105开设间隔设置的第二贯孔1061及第三贯孔1062,以使部分有源层105分别通过所述第二贯孔1061及所述第三贯孔1062显露出来。所述步骤S106-III具体包括:在所述第一绝缘层104上及所述第二绝缘层106上分别对应所述第一电极开设第一子贯孔1041a及第二子贯孔1041b,所述第一子贯孔1041a与所述第二子贯孔1041b连通以形成所述第一贯孔1041,以使得部分第一电极103通过所述第一贯孔1041显露出来;且在所述第二绝缘层106上对应所述有源层105开 设间隔设置的第二贯孔1061及第三贯孔1062,以使得部分有源层105分别通过第二贯孔1061及所述第三贯孔1062显露出来;其中,形成所述第一贯孔1041、第二贯孔1061及所述第三贯孔1062在同道光罩中形成。请参阅图25。Step S106-III, the first through hole 1041 is opened corresponding to the first electrode 103, so that a part of the first electrode 103 is exposed through the first through hole 1041, and a second interval corresponding to the active layer 105 is opened. The through hole 1061 and the third through hole 1062 are such that a part of the active layer 105 is exposed through the second through hole 1061 and the third through hole 1062, respectively. The step S106-III specifically includes: forming a first through hole 1041a and a second through hole 1041b corresponding to the first electrode on the first insulating layer 104 and the second insulating layer 106, respectively The first through hole 1041a communicates with the second through hole 1041b to form the first through hole 1041, so that a part of the first electrode 103 is exposed through the first through hole 1041; and in the The two insulating layers 106 correspond to the active layer 105 The second through hole 1061 and the third through hole 1062 are disposed at intervals, so that a part of the active layer 105 is respectively exposed through the second through hole 1061 and the third through hole 1062; wherein the first through hole is formed 1041. The second through hole 1061 and the third through hole 1062 are formed in the same photomask. Please refer to Figure 25.
步骤S107-III,形成通过所述第一贯孔1041与所述第一电极103相连的第二电极107,通过所述第二贯孔1061与所述有源层105相连的源极,以及通过所述第三贯孔1062和所述有源层105相连的漏极109,所述第二电极107、所述源极108和所述漏极109间隔设置,其中,所述第二电极107和所述第一电极103构成所述电容的一个电极板。请参阅图26,具体地,在所述第一绝缘层104及所述第二绝缘层106的表面形成第二金属层(图未示),所述第二金属层覆盖裸露出来的第一绝缘层104、第二绝缘层106、通过所述第一贯孔1041显露出来的第一电极103、以及分别通过第二贯孔1061及所述第二贯孔1062裸露出来的有源层105。接着,对所述第二金属层进行图案化,以形成通过所述第二贯孔1061与所述有源层105相连的源极108,以及通过所述第三贯孔1062和所述有源层105相连的漏极109,且所述第二电极107、所述源极108和所述漏极109间隔设置。Step S107-III, forming a second electrode 107 connected to the first electrode 103 through the first through hole 1041, a source connected to the active layer 105 through the second through hole 1061, and passing through The third through hole 1062 and the drain 109 connected to the active layer 105, the second electrode 107, the source 108 and the drain 109 are spaced apart, wherein the second electrode 107 and The first electrode 103 constitutes one electrode plate of the capacitor. Referring to FIG. 26, in particular, a second metal layer (not shown) is formed on the surfaces of the first insulating layer 104 and the second insulating layer 106, and the second metal layer covers the exposed first insulation. The layer 104, the second insulating layer 106, the first electrode 103 exposed through the first through hole 1041, and the active layer 105 exposed through the second through hole 1061 and the second through hole 1062, respectively. Next, the second metal layer is patterned to form a source 108 connected to the active layer 105 through the second via 1061, and through the third via 1062 and the active The drain 105 is connected to the layer 105, and the second electrode 107, the source 108 and the drain 109 are spaced apart.
优选地,所述阵列基板的制备方法在所述步骤S107-III之后还包括如下步骤:Preferably, the method for preparing the array substrate further comprises the following steps after the step S107-III:
步骤S108-III,形成覆盖所述第二电极107的钝化层110,所述钝化层110构成了所述电容的介质。In step S108-III, a passivation layer 110 covering the second electrode 107 is formed, and the passivation layer 110 constitutes a medium of the capacitor.
步骤S109-III,在所述钝化层110上形成透明电极层111,所述透明电极层111构成所述电容的另外一个电极板。请参阅图27,所述透明电极层111可以为但不仅限于为锡氧化铟。In step S109-III, a transparent electrode layer 111 is formed on the passivation layer 110, and the transparent electrode layer 111 constitutes another electrode plate of the capacitor. Referring to FIG. 27, the transparent electrode layer 111 may be, but not limited to, tin indium oxide.
相较于现有技术,本发明的阵列基板的制备方法先在所述第一绝缘层104上形成对应所述栅极102设置的有源层105,并对所述有源层105进行退火,再在所述第一绝缘层104上及所述第二绝缘层106上分别对应所述第一电极103开设第一子贯孔1041a及第二子贯孔1041b,以使得部分第一电极103通过所述第一贯孔1041显露出来,因此,克服了现有技术中先形成将第一电极显露出来的通通孔之后再形成有源层并对有源层进行退火时,造成的对显露出来的第一电极的氧化的技术问题,因此,本发明的阵列基板的制备方法制备出 来的阵列基板的性能较高。且进一步地,克服了现有技术中在覆盖在第一电极的第一绝缘层上形成第一贯孔时,干蚀刻制程对有源层和第一绝缘层之间的接触面积的影响,从而提升了阵列基板中的薄膜晶体管的性能。更进一步地,在所述第二绝缘层106上对应所述有源层105开设第二贯孔1061和第三贯孔1062时,所述有源层105不会裸露在外面,从而提升了阵列基板中的薄膜晶体管的性能。且所述第一贯孔1041、第二贯孔1061及所述第三贯孔1062在同道光罩中形成,减少了光罩的数量。Compared with the prior art, the method for fabricating the array substrate of the present invention first forms an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and anneals the active layer 105. Further, the first through hole 1041a and the second through hole 1041b are respectively formed on the first insulating layer 104 and the second insulating layer 106 corresponding to the first electrode 103, so that a part of the first electrode 103 passes through The first through hole 1041 is exposed. Therefore, the pair of exposed holes formed by exposing the first electrode in the prior art is formed, and the active layer is formed and the active layer is annealed. The technical problem of oxidation of the first electrode, therefore, the preparation method of the array substrate of the present invention is prepared The performance of the resulting array substrate is high. And further, overcome the influence of the dry etching process on the contact area between the active layer and the first insulating layer when the first through hole is formed on the first insulating layer covering the first electrode in the prior art, thereby The performance of the thin film transistor in the array substrate is improved. Further, when the second through hole 1061 and the third through hole 1062 are opened on the second insulating layer 106 corresponding to the active layer 105, the active layer 105 is not exposed to the outside, thereby enhancing the array. The performance of thin film transistors in a substrate. The first through hole 1041, the second through hole 1061 and the third through hole 1062 are formed in the same reticle, which reduces the number of the reticle.
图28为本发明第一较佳实施方式中第四实施例的阵列基板的制备方法的流程图。所述阵列基板包括薄膜晶体管和电容,在本实施例中,所述阵列基板的制备方法包括但不仅限于以下步骤。28 is a flow chart showing a method of fabricating an array substrate according to a fourth embodiment of the first preferred embodiment of the present invention. The array substrate includes a thin film transistor and a capacitor. In the embodiment, the method for preparing the array substrate includes, but is not limited to, the following steps.
步骤S101-IV,提供基板101。请参阅图29,所述基板101包括相对设置的第一表面101a及第二表面101b。所述基板101为透明基板,比如为玻璃基板、塑料基板等,也可以为柔性基板。In steps S101-IV, a substrate 101 is provided. Referring to FIG. 29, the substrate 101 includes a first surface 101a and a second surface 101b disposed opposite to each other. The substrate 101 is a transparent substrate, such as a glass substrate, a plastic substrate, or the like, and may be a flexible substrate.
步骤S102-IV,在所述基板101的表面上形成第一金属层,并将所述第一金属层进行图案化,以形成栅极102和第一电极103,其中,所述栅极102和所述第一电极103间隔设置。请参阅图30,在本实施方式中,所述第一金属层直接设置在所述基板101的第一表面101a,对所述第一金属层进行图案化之后得到的栅极102及第一电极103也直接设置在所述第一表面101a上。可以理解地,在其他实施方式中,所述第一金属层也可以间接地设置在所述基板101的第一表面101a上,比如,所述基板101的第一表面101a上设置一缓冲层(图未示),所述第一金属层设置在所述缓冲层远离所述基板101的表面上,对所述第一金属层进行图案化之后得到的栅极及第一电极103也设置在所述缓冲层远离所述基板101的表面上。在其他实施方式中,所述第一金属层也可以直接或者通过一缓冲层间接地设置在所述基板101上。Steps S102-IV, forming a first metal layer on a surface of the substrate 101, and patterning the first metal layer to form a gate electrode 102 and a first electrode 103, wherein the gate electrode 102 and The first electrodes 103 are spaced apart. Referring to FIG. 30, in the embodiment, the first metal layer is directly disposed on the first surface 101a of the substrate 101, and the gate electrode 102 and the first electrode are obtained after patterning the first metal layer. 103 is also disposed directly on the first surface 101a. It is to be understood that, in other embodiments, the first metal layer may also be disposed indirectly on the first surface 101a of the substrate 101. For example, a buffer layer is disposed on the first surface 101a of the substrate 101 ( The first metal layer is disposed on a surface of the buffer layer away from the substrate 101, and the gate electrode and the first electrode 103 obtained by patterning the first metal layer are also disposed in the The buffer layer is away from the surface of the substrate 101. In other embodiments, the first metal layer may also be disposed on the substrate 101 directly or indirectly through a buffer layer.
步骤S103-IV,形成覆盖在所述栅极102及所述第一电极103的第一绝缘层104。请参阅图31,所述第一绝缘层104的材质可以为但不仅限于为氧化硅或者氮化硅等。In steps S103-IV, a first insulating layer 104 covering the gate electrode 102 and the first electrode 103 is formed. Referring to FIG. 31, the material of the first insulating layer 104 may be, but not limited to, silicon oxide or silicon nitride.
步骤S104-IV,在所述第一绝缘层104上形成对应所述栅极102设置的有源层105,并对所述有源层105进行退火。请参阅图32,所述有源层105为氧 化物半导体,举例而言,所述有源层105可以为但不仅限于为铟镓锌氧化物等。Step S104-IV, forming an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and annealing the active layer 105. Referring to FIG. 32, the active layer 105 is oxygen. For example, the active layer 105 may be, but not limited to, indium gallium zinc oxide or the like.
步骤S105-IV,形成覆盖所述有源层105的第二绝缘层106。具体他,所述步骤S105-IV包括:形成覆盖所述有源层105及所述第一绝缘层104的第二绝缘层106。请参阅图33,所述第二绝缘层106的材料可以为但不仅限于为氧化硅或者氮化硅等。In step S105-IV, a second insulating layer 106 covering the active layer 105 is formed. Specifically, the step S105-IV includes: forming a second insulating layer 106 covering the active layer 105 and the first insulating layer 104. Referring to FIG. 33, the material of the second insulating layer 106 may be, but not limited to, silicon oxide or silicon nitride.
步骤S106-IV,对应所述第一电极103开设第一贯孔1041,以使得部分第一电极103通过所述第一贯孔1041显露出来,对应所述有源层105开设间隔设置的第二贯孔1061及第三贯孔1062,以使部分有源层105分别通过所述第二贯孔1061及所述第三贯孔1062显露出来。具体地,所述步骤S106-IV包括如下步骤。Steps S106-IV, the first through hole 1041 is opened corresponding to the first electrode 103, so that a part of the first electrode 103 is exposed through the first through hole 1041, and a second interval corresponding to the active layer 105 is opened. The through hole 1061 and the third through hole 1062 are such that a part of the active layer 105 is exposed through the second through hole 1061 and the third through hole 1062, respectively. Specifically, the steps S106-IV include the following steps.
步骤a-IV,形成覆盖所述第二绝缘层106的光阻层112。请参阅图34。In steps a-IV, a photoresist layer 112 covering the second insulating layer 106 is formed. Please refer to Figure 34.
步骤b-IV,利用半灰阶光罩(half tone mask)工艺在对应所述第一电极103的光阻层112上形成第一光阻通孔1121,在对应所述有源层105的光阻层112上形成间隔设置的第一凹槽112a及第二凹槽112b,且在所述第一绝缘层104及所述第二绝缘层106对应所述第一光阻通孔1121形成对应第一电极103的第一贯孔1041。请参阅图35。Step b-IV, forming a first photoresist via 1121 on the photoresist layer 112 corresponding to the first electrode 103 by using a half tone mask process, in the light corresponding to the active layer 105 A first groove 112a and a second groove 112b are formed on the resistive layer 112, and the first insulating layer 104 and the second insulating layer 106 are corresponding to the first photoresist via 1121. A first through hole 1041 of an electrode 103. Please refer to Figure 35.
步骤c-IV,在所述第一凹槽112a的位置形成第二光阻通孔1122,在所述第二凹槽112b的位置形成第三光阻通孔1123,且对应所述第二光阻通孔1122在所述第二绝缘层106上形成第二贯孔1061,对应所述第三光阻通孔1123在所述第二绝缘层106上形成第三贯孔1062。请参阅图36。Step c-IV, forming a second photoresist via 1122 at a position of the first recess 112a, forming a third photoresist via 1123 at a position of the second recess 112b, and corresponding to the second light The via hole 1122 forms a second through hole 1061 on the second insulating layer 106, and a third through hole 1062 is formed on the second insulating layer 106 corresponding to the third photoresist via 1123. Please refer to Figure 36.
步骤d-IV,移除剩余的光阻层112。请参阅图37。In step d-IV, the remaining photoresist layer 112 is removed. Please refer to Figure 37.
步骤S107-IV,形成通过所述第一贯孔1041与所述第一电极103相连的第二电极107,通过所述第二贯孔1061与所述有源层105相连的源极108,以及通过所述第三贯孔1062和所述有源层105相连的漏极109,所述第二电极107、所述源极108和所述漏极109间隔设置,其中,所述第二电极107和所述第一电极103构成所述电容的一个电极板。请参阅图38,具体地,在所述第一绝缘层104及所述第二绝缘层106的表面形成第二金属层(图未示),所述第二金属层覆盖裸露出来的第一绝缘层104、第二绝缘层106、通过所述第一贯孔1041显露出来的第一电极103、以及分别通过第二贯孔1061及所述第 二贯孔1062裸露出来的有源层105。接着,对所述第二金属层进行图案化,以形成通过所述第二贯孔1061与所述有源层105相连的源极108,以及通过所述第三贯孔1062和所述有源层105相连的漏极109,且所述第二电极107、所述源极108和所述漏极109间隔设置。Steps S107-IV, forming a second electrode 107 connected to the first electrode 103 through the first through hole 1041, a source 108 connected to the active layer 105 through the second through hole 1061, and The second electrode 107, the source 108, and the drain 109 are spaced apart by the third via 1062 and the drain 109 connected to the active layer 105, wherein the second electrode 107 And the first electrode 103 constitutes one electrode plate of the capacitor. Referring to FIG. 38, in particular, a second metal layer (not shown) is formed on the surface of the first insulating layer 104 and the second insulating layer 106, and the second metal layer covers the exposed first insulation. a layer 104, a second insulating layer 106, a first electrode 103 exposed through the first through hole 1041, and a second through hole 1061 and the first The active layer 105 is exposed by the through hole 1062. Next, the second metal layer is patterned to form a source 108 connected to the active layer 105 through the second via 1061, and through the third via 1062 and the active The drain 105 is connected to the layer 105, and the second electrode 107, the source 108 and the drain 109 are spaced apart.
优选地,所述阵列基板的制备方法在所述步骤S107-IV之后还包括如下步骤:Preferably, the method for preparing the array substrate further comprises the following steps after the step S107-IV:
步骤S108-IV,形成覆盖所述第二电极107的钝化层110,所述钝化层110构成了所述电容的介质。Steps S108-IV form a passivation layer 110 covering the second electrode 107, and the passivation layer 110 constitutes a medium of the capacitor.
步骤S109-IV,在所述钝化层110上形成透明电极层111,所述透明电极层111构成所述电容的另外一个电极板。请参阅图39,所述透明电极层111可以为但不仅限于为锡氧化铟。In step S109-IV, a transparent electrode layer 111 is formed on the passivation layer 110, and the transparent electrode layer 111 constitutes another electrode plate of the capacitor. Referring to FIG. 39, the transparent electrode layer 111 may be, but not limited to, tin indium oxide.
图40为本发明第一较佳实施方式中第五实施例的阵列基板的制备方法的流程图。所述阵列基板包括薄膜晶体管和电容,在本实施例中,所述阵列基板的制备方法包括但不仅限于以下步骤。40 is a flow chart showing a method of fabricating an array substrate according to a fifth embodiment of the first preferred embodiment of the present invention. The array substrate includes a thin film transistor and a capacitor. In the embodiment, the method for preparing the array substrate includes, but is not limited to, the following steps.
步骤S101-V,提供基板101。请参阅图41,所述基板101包括相对设置的第一表面101a及第二表面101b。所述基板101为透明基板,比如为玻璃基板、塑料基板等,也可以为柔性基板。In step S101-V, the substrate 101 is provided. Referring to FIG. 41, the substrate 101 includes a first surface 101a and a second surface 101b disposed opposite to each other. The substrate 101 is a transparent substrate, such as a glass substrate, a plastic substrate, or the like, and may be a flexible substrate.
步骤S102-V,在所述基板101的表面上形成第一金属层,并将所述第一金属层进行图案化,以形成栅极102和第一电极103,其中,所述栅极102和所述第一电极103间隔设置。请参阅图42,在本实施方式中,所述第一金属层直接设置在所述基板101的第一表面101a,对所述第一金属层进行图案化之后得到的栅极102及第一电极103也直接设置在所述第一表面101a上。可以理解地,在其他实施方式中,所述第一金属层也可以间接地设置在所述基板101的第一表面101a上,比如,所述基板101的第一表面101a上设置一缓冲层(图未示),所述第一金属层设置在所述缓冲层远离所述基板101的表面上,对所述第一金属层进行图案化之后得到的栅极及第一电极103也设置在所述缓冲层远离所述基板101的表面上。在其他实施方式中,所述第一金属层也可以直接或者通过一缓冲层间接地设置在所述基板101上。Step S102-V, forming a first metal layer on a surface of the substrate 101, and patterning the first metal layer to form a gate electrode 102 and a first electrode 103, wherein the gate electrode 102 and The first electrodes 103 are spaced apart. Referring to FIG. 42 , in the embodiment, the first metal layer is directly disposed on the first surface 101 a of the substrate 101 , and the gate electrode 102 and the first electrode are obtained after patterning the first metal layer. 103 is also disposed directly on the first surface 101a. It is to be understood that, in other embodiments, the first metal layer may also be disposed indirectly on the first surface 101a of the substrate 101. For example, a buffer layer is disposed on the first surface 101a of the substrate 101 ( The first metal layer is disposed on a surface of the buffer layer away from the substrate 101, and the gate electrode and the first electrode 103 obtained by patterning the first metal layer are also disposed in the The buffer layer is away from the surface of the substrate 101. In other embodiments, the first metal layer may also be disposed on the substrate 101 directly or indirectly through a buffer layer.
步骤S103-V,形成覆盖在所述栅极102及所述第一电极103的第一绝缘 层104。请参阅图43,所述第一绝缘层104的材质可以为但不仅限于为氧化硅或者氮化硅等。Step S103-V, forming a first insulation covering the gate 102 and the first electrode 103 Layer 104. Referring to FIG. 43 , the material of the first insulating layer 104 may be, but not limited to, silicon oxide or silicon nitride.
步骤S104-V,在所述第一绝缘层104上形成对应所述栅极102设置的有源层105,并对所述有源层105进行退火。请参阅图44,所述有源层105为氧化物半导体,举例而言,所述有源层105可以为但不仅限于为铟镓锌氧化物等。Step S104-V, forming an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and annealing the active layer 105. Referring to FIG. 44, the active layer 105 is an oxide semiconductor. For example, the active layer 105 may be, but not limited to, indium gallium zinc oxide or the like.
步骤S105-V,形成覆盖所述有源层105的第二绝缘层106。具体地,所述步骤S105-V包括:形成覆盖所述有源层105及所述第一绝缘层104的第二绝缘层106。请参阅图45,所述第二绝缘层106的材质可以为但不仅限于为氧化硅、氮化硅等。In step S105-V, a second insulating layer 106 covering the active layer 105 is formed. Specifically, the step S105-V includes: forming a second insulating layer 106 covering the active layer 105 and the first insulating layer 104. Referring to FIG. 45, the material of the second insulating layer 106 may be, but not limited to, silicon oxide, silicon nitride, or the like.
步骤S10a-V,形成覆盖所述第二绝缘层106的有机材料层113。请参阅图46,所述有机材料层113可以为但不仅限于为有机树脂。In step S10a-V, an organic material layer 113 covering the second insulating layer 106 is formed. Referring to FIG. 46, the organic material layer 113 may be, but not limited to, an organic resin.
步骤S10b-V,在所述有机材料层113上对应所述第一电极103开设第一有机材料通孔1131,在所述有机材料层113上对应所述有源层105开设间隔设置的第二有机材料通孔1132及第三有机材料通孔1133。请参阅图47,所述第一有机材料通孔1131、所述第二有机材料通孔1132及所述第三有机材料通孔1133为在所述有机材料层113上开设的通孔,这里取这样的名字只是为了和本发明中的其他通孔和贯孔区分开来。Step S10b-V, a first organic material via hole 1131 is formed on the organic material layer 113 corresponding to the first electrode 103, and a second interval is formed on the organic material layer 113 corresponding to the active layer 105. The organic material through hole 1132 and the third organic material through hole 1133. Referring to FIG. 47, the first organic material through hole 1131, the second organic material through hole 1132, and the third organic material through hole 1133 are through holes formed in the organic material layer 113. Such names are only intended to distinguish them from other through holes and through holes in the present invention.
步骤S106-V,对应所述第一电极103开设第一贯孔1041,以使得部分第一电极103通过所述第一贯孔1041显露出来,对应所述有源层105开设间隔设置的第二贯孔1061及第三贯孔1062,以使部分有源层105分别通过所述第二贯孔1061及所述第三贯孔1062显露出来。请参阅图48,在本实施方式中,所述步骤S106-V具体为:对应所述第一有机材料通孔1131,在所述第一绝缘层104上及所述第二绝缘层106上分别对应所述第一电极103开设第一子贯孔1041a及第二子贯孔1041b,所述第一子贯孔1041a与所述第二子贯孔1041b连通以形成所述第一贯孔1041,以使得部分第一电极103通过所述第一贯孔1041及第一有机材料通孔1131显露出来,对应所述第二有机材料通孔1132在所述第二绝缘层106上开设第二贯孔1061,以使得部分有源层105通过所述第二贯孔1061及所述第二有机材料通孔1132显露出来,以及对应所述第三有机材料通孔1133在所述第二绝缘层106上开设第三贯孔1062,以使得部分 有源层105通过所述第三贯孔1062及所述第三有机材料通孔1133显露出来。Step S106-V, the first through hole 1041 is opened corresponding to the first electrode 103, so that a part of the first electrode 103 is exposed through the first through hole 1041, and a second interval corresponding to the active layer 105 is opened. The through hole 1061 and the third through hole 1062 are such that a part of the active layer 105 is exposed through the second through hole 1061 and the third through hole 1062, respectively. Referring to FIG. 48, in the embodiment, the step S106-V is specifically corresponding to the first organic material through hole 1131, respectively on the first insulating layer 104 and the second insulating layer 106. Corresponding to the first electrode 103, a first through hole 1041a and a second through hole 1041b are formed, and the first through hole 1041a communicates with the second through hole 1041b to form the first through hole 1041. So that a portion of the first electrode 103 is exposed through the first through hole 1041 and the first organic material through hole 1131, and a second through hole is formed in the second insulating layer 106 corresponding to the second organic material through hole 1132. 1061, such that a portion of the active layer 105 is exposed through the second through hole 1061 and the second organic material through hole 1132, and corresponding to the third organic material through hole 1133 on the second insulating layer 106 Opening a third through hole 1062 to make a portion The active layer 105 is exposed through the third through hole 1062 and the third organic material through hole 1133.
步骤S107-V,形成通过所述第一贯孔1041与所述第一电极103相连的第二电极107,通过所述第二贯孔1061与所述有源层105相连的源极108,以及通过所述第三贯孔1062和所述有源层105相连的漏极109,所述第二电极107、所述源极108和所述漏极109间隔设置,其中,所述第二电极107和所述第一电极103构成所述电容的一个电极板。具体地,请参阅图49,所述步骤S107-V包括:在所述有机材料层113的表面形成第二金属层(图未示),并将所述第二金属层金属图案化,以形成通过所述第一有机材料通孔1131及所述第一贯孔1041与所述第一电极103相连的第二电极107,形成通过第二有机材料通孔1132及所述第二贯孔1061与所述有源层105相连的源极108,以及形成通过所述第三有机材料通孔1133及所述第三贯孔1062与所述有源层105相连的漏极109。Step S107-V, forming a second electrode 107 connected to the first electrode 103 through the first through hole 1041, a source 108 connected to the active layer 105 through the second through hole 1061, and The second electrode 107, the source 108, and the drain 109 are spaced apart by the third via 1062 and the drain 109 connected to the active layer 105, wherein the second electrode 107 And the first electrode 103 constitutes one electrode plate of the capacitor. Specifically, referring to FIG. 49, the step S107-V includes: forming a second metal layer (not shown) on the surface of the organic material layer 113, and patterning the second metal layer metal to form Forming a second organic material through hole 1132 and the second through hole 1061 through the first organic material through hole 1131 and the first through hole 1041 and the second electrode 107 connected to the first electrode 103 The source layer 108 connected to the active layer 105 and the drain 109 connected to the active layer 105 through the third organic material via 1133 and the third via 1062.
优选地,所述阵列基板的制备方法在所述步骤S107-V之后还包括如下步骤:Preferably, the method for preparing the array substrate further includes the following steps after the step S107-V:
步骤S108-V,形成覆盖所述第二电极107的钝化层110,所述钝化层110构成了所述电容的介质。In step S108-V, a passivation layer 110 covering the second electrode 107 is formed, and the passivation layer 110 constitutes a medium of the capacitor.
步骤S109-V,在所述钝化层110上形成透明电极层111,所述透明电极层111构成所述电容的另外一个电极板。请参阅图50,所述透明电极层111可以为但不仅限于为锡氧化铟。In step S109-V, a transparent electrode layer 111 is formed on the passivation layer 110, and the transparent electrode layer 111 constitutes another electrode plate of the capacitor. Referring to FIG. 50, the transparent electrode layer 111 may be, but not limited to, tin indium oxide.
相较于现有技术,本发明的阵列基板的制备方法先在所述第一绝缘层104上形成对应所述栅极102设置的有源层105,并对所述有源层105进行退火,再在所述第一绝缘层104上及所述第二绝缘层106上分别对应所述第一电极103开设第一子贯孔1041a及第二子贯孔1041b,以使得部分第一电极103通过所述第一贯孔1041显露出来,因此,克服了现有技术中先形成将第一电极显露出来的通通孔之后再形成有源层并对有源层进行退火时,造成的对显露出来的第一电极的氧化的技术问题,因此,本发明的阵列基板的制备方法制备出来的阵列基板的性能较高。进一步地,由于在所述第二绝缘层106上覆盖有机材料层113,有机材料层113的应力比较小,在制备出来的阵列基板弯折的时候有机材料层113不容易产生裂纹,从而起到对阵列基板中的其他膜层的保护 作用。Compared with the prior art, the method for fabricating the array substrate of the present invention first forms an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and anneals the active layer 105. Further, the first through hole 1041a and the second through hole 1041b are respectively formed on the first insulating layer 104 and the second insulating layer 106 corresponding to the first electrode 103, so that a part of the first electrode 103 passes through The first through hole 1041 is exposed. Therefore, the pair of exposed holes formed by exposing the first electrode in the prior art is formed, and the active layer is formed and the active layer is annealed. The technical problem of oxidation of the first electrode, therefore, the performance of the array substrate prepared by the method for preparing the array substrate of the present invention is high. Further, since the organic material layer 113 is covered on the second insulating layer 106, the stress of the organic material layer 113 is relatively small, and the organic material layer 113 is less likely to be cracked when the prepared array substrate is bent, thereby Protection of other layers in the array substrate effect.
图51为本发明第二较佳实施方式的阵列基板的制备方法的流程图。所述阵列基板包括薄膜晶体管和电容,在本实施例中,所述阵列基板的制备方法包括但不仅限于以下步骤。51 is a flow chart showing a method of fabricating an array substrate according to a second preferred embodiment of the present invention. The array substrate includes a thin film transistor and a capacitor. In the embodiment, the method for preparing the array substrate includes, but is not limited to, the following steps.
步骤S201,提供基板101。请参阅图52,所述基板101包括相对设置的第一表面101a及第二表面101b。所述基板101为透明基板,比如为玻璃基板、塑料基板等,也可以为柔性基板。In step S201, the substrate 101 is provided. Referring to FIG. 52, the substrate 101 includes a first surface 101a and a second surface 101b disposed opposite to each other. The substrate 101 is a transparent substrate, such as a glass substrate, a plastic substrate, or the like, and may be a flexible substrate.
步骤S202,在所述基板的表面上形成第一金属层,并将所述第一金属层进行图案化,以形成栅极和第一电极,其中,所述栅极和所述第一电极间隔设置。请参阅图53,在本实施方式中,所述第一金属层直接设置在所述基板101的第一表面101a,对所述第一金属层进行图案化之后得到的栅极102及第一电极103也直接设置在所述第一表面101a上。可以理解地,在其他实施方式中,所述第一金属层也可以间接地设置在所述基板101的第一表面101a上,比如,所述基板101的第一表面101a上设置一缓冲层(图未示),所述第一金属层设置在所述缓冲层远离所述基板101的表面上,对所述第一金属层进行图案化之后得到的栅极及第一电极103也设置在所述缓冲层远离所述基板101的表面上。在其他实施方式中,所述第一金属层也可以直接或者通过一缓冲层间接地设置在所述基板101上。Step S202, forming a first metal layer on a surface of the substrate, and patterning the first metal layer to form a gate and a first electrode, wherein the gate and the first electrode are spaced apart Settings. Referring to FIG. 53, in the embodiment, the first metal layer is directly disposed on the first surface 101a of the substrate 101, and the gate electrode 102 and the first electrode are obtained after patterning the first metal layer. 103 is also disposed directly on the first surface 101a. It is to be understood that, in other embodiments, the first metal layer may also be disposed indirectly on the first surface 101a of the substrate 101. For example, a buffer layer is disposed on the first surface 101a of the substrate 101 ( The first metal layer is disposed on a surface of the buffer layer away from the substrate 101, and the gate electrode and the first electrode 103 obtained by patterning the first metal layer are also disposed in the The buffer layer is away from the surface of the substrate 101. In other embodiments, the first metal layer may also be disposed on the substrate 101 directly or indirectly through a buffer layer.
步骤S203,形成覆盖在所述栅极102及所述第一电极103的第一绝缘层104。请参阅图54,所述第一绝缘层104的材质可以为但不仅限于为氧化硅或者氮化硅等。In step S203, a first insulating layer 104 covering the gate electrode 102 and the first electrode 103 is formed. Referring to FIG. 54 , the material of the first insulating layer 104 may be, but not limited to, silicon oxide or silicon nitride.
步骤S204,在所述第一绝缘层104上形成对应所述栅极102设置的有源层105,并对所述有源层105进行退火。请参阅图55,所述有源层105为氧化物半导体,举例而言,所述有源层105可以为但不仅限于为铟镓锌氧化物等。Step S204, forming an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and annealing the active layer 105. Referring to FIG. 55, the active layer 105 is an oxide semiconductor. For example, the active layer 105 may be, but not limited to, indium gallium zinc oxide or the like.
步骤S205,形成覆盖所述有源层105及所述第一绝缘层104的第二绝缘层106。请参阅图56,所述第二绝缘层106的材质可以为但不仅限于为氧化硅或者氮化硅等。Step S205, forming a second insulating layer 106 covering the active layer 105 and the first insulating layer 104. Referring to FIG. 56, the material of the second insulating layer 106 may be, but not limited to, silicon oxide or silicon nitride.
步骤S206,在所述第一绝缘层104上及所述第二绝缘层106上分别对应所述第一电极103开设第一子贯孔1041a及第二子贯孔1401b,所述第一子贯 孔1041a与所述第二子贯孔1041b连通以形成所述第一贯孔1041,以使得部分第一电极103通过所述第一贯孔1041显露出来。请参阅图57。Step S206, opening a first through hole 1041a and a second through hole 1401b corresponding to the first electrode 103 on the first insulating layer 104 and the second insulating layer 106, respectively, the first sub-through The hole 1041a communicates with the second through hole 1041b to form the first through hole 1041 such that a portion of the first electrode 103 is exposed through the first through hole 1041. Please refer to Figure 57.
步骤S207,形成覆盖所述第二绝缘层106的有机材料层113,且在所述有机材料层113上对应所述第一电极103开设第一有机材料通孔1131,所述第一有机材料通孔1131与所述第一贯孔1041连通,在所述有机材料层113上对应所述有源层105开设间隔设置的第二有机材料通孔1132及第三有机材料通孔1133。请参阅图58,所述第一有机材料通孔1131、所述第二有机材料通孔1132及所述第三有机材料通孔1133为在所述有机材料层113上开设的通孔,这里取这样的名字只是为了和本发明中的其他通孔和贯孔区分开来。Step S207, forming an organic material layer 113 covering the second insulating layer 106, and opening a first organic material via hole 1131 corresponding to the first electrode 103 on the organic material layer 113, the first organic material passing through The hole 1131 communicates with the first through hole 1041, and a second organic material through hole 1132 and a third organic material through hole 1133 are formed on the organic material layer 113 corresponding to the active layer 105. Referring to FIG. 58, the first organic material through hole 1131, the second organic material through hole 1132, and the third organic material through hole 1133 are through holes formed in the organic material layer 113. Such names are only intended to distinguish them from other through holes and through holes in the present invention.
步骤S208,对应所述第二有机材料通孔1132在所述第二绝缘层106上开设第二贯孔1061,以使得部分有源层105通过所述第二贯孔1061及所述第二有机材料通孔1132显露出来,以及对应所述第三有机材料通孔1133在所述第二绝缘层106上开设第三贯孔1062,以使得部分有源层105通过所述第三贯孔1062及所述第三有机材料通孔1133显露出来。请参阅图59,在本实施方式中,所述第一子贯孔1041a、所述第二子贯孔1041b、所述第二贯孔1061及所述第三贯孔1062的通过干蚀刻工艺形成。Step S208, a second through hole 1061 is formed in the second insulating layer 106 corresponding to the second organic material through hole 1132, so that a part of the active layer 105 passes through the second through hole 1061 and the second organic A material through hole 1132 is formed, and a third through hole 1062 is formed in the second insulating layer 106 corresponding to the third organic material through hole 1133, so that a part of the active layer 105 passes through the third through hole 1062 and The third organic material through hole 1133 is exposed. Referring to FIG. 59, in the embodiment, the first through hole 1041a, the second through hole 1041b, the second through hole 1061, and the third through hole 1062 are formed by a dry etching process. .
步骤S209,形成通过所述第一贯孔1041与所述第一电极103相连的第二电极107,通过所述第二贯孔1061与所述有源层105相连的源极108,以及通过所述第三贯孔1062和所述有源层105相连的漏极109,所述第二电极107、所述源极108和所述漏极109间隔设置,其中,所述第二电极107和所述第一电极103构成所述电容的一个电极板。具体地,请参阅图60,所述步骤S209包括:在所述有机材料层113的表面形成第二金属层(图未示),并将所述第二金属层进行图案化,以形成通过所述第一贯孔1041及所述第一有机材料通孔1131与所述第一电极103相连的第二电极107,形成通过所述第二贯孔1061及第二有机材料通孔1132与所述有源层105相连的源极108,以及通过所述第三贯孔1062及所述第三有机材料通孔1133与所述有源层105相连的漏极。Step S209, forming a second electrode 107 connected to the first electrode 103 through the first through hole 1041, a source 108 connected to the active layer 105 through the second through hole 1061, and a pass through the a third through hole 1062 and a drain 109 connected to the active layer 105, the second electrode 107, the source 108 and the drain 109 are spaced apart, wherein the second electrode 107 and the The first electrode 103 constitutes one electrode plate of the capacitor. Specifically, referring to FIG. 60, the step S209 includes: forming a second metal layer (not shown) on the surface of the organic material layer 113, and patterning the second metal layer to form a pass through The first through hole 1041 and the first organic material through hole 1131 are connected to the first electrode 103, and the second electrode 107 is formed through the second through hole 1061 and the second organic material through hole 1132. A source 108 connected to the active layer 105, and a drain connected to the active layer 105 through the third through hole 1062 and the third organic material via 1133.
优选地,在所述步骤S209之后,所述阵列基板的制备方法还包括如下步骤。Preferably, after the step S209, the method for preparing the array substrate further comprises the following steps.
步骤S210,形成覆盖所述第二电极的钝化层110,所述钝化层110构成了 所述电容的介质。Step S210, forming a passivation layer 110 covering the second electrode, and the passivation layer 110 constitutes The medium of the capacitor.
步骤S211,在所述钝化层110上形成透明电极层111,所述透明电极层111构成所述电容的另外一个电极板。请参阅图61,所述透明电极层111可以为但不仅限于为锡氧化铟。In step S211, a transparent electrode layer 111 is formed on the passivation layer 110, and the transparent electrode layer 111 constitutes another electrode plate of the capacitor. Referring to FIG. 61, the transparent electrode layer 111 may be, but not limited to, tin indium oxide.
相较于现有技术,本发明的阵列基板的制备方法先在所述第一绝缘层104上形成对应所述栅极102设置的有源层105,并对所述有源层105进行退火,再在所述第一绝缘层104上及所述第二绝缘层106上分别对应所述第一电极103开设第一子贯孔1041a及第二子贯孔1041b,以使得部分第一电极103通过所述第一贯孔1041显露出来,因此,克服了现有技术中先形成将第一电极显露出来的通通孔之后再形成有源层并对有源层进行退火时,造成的对显露出来的第一电极的氧化的技术问题,因此,本发明的阵列基板的制备方法制备出来的阵列基板的性能较高。进一步地,由于在所述第二绝缘层106上覆盖有机材料层113,有机材料层113的应力比较小,在制备出来的阵列基板弯折的时候有机材料层113不容易产生裂纹,从而起到对阵列基板中的其他膜层的保护作用。Compared with the prior art, the method for fabricating the array substrate of the present invention first forms an active layer 105 corresponding to the gate electrode 102 on the first insulating layer 104, and anneals the active layer 105. Further, the first through hole 1041a and the second through hole 1041b are respectively formed on the first insulating layer 104 and the second insulating layer 106 corresponding to the first electrode 103, so that a part of the first electrode 103 passes through The first through hole 1041 is exposed. Therefore, the pair of exposed holes formed by exposing the first electrode in the prior art is formed, and the active layer is formed and the active layer is annealed. The technical problem of oxidation of the first electrode, therefore, the performance of the array substrate prepared by the method for preparing the array substrate of the present invention is high. Further, since the organic material layer 113 is covered on the second insulating layer 106, the stress of the organic material layer 113 is relatively small, and the organic material layer 113 is less likely to be cracked when the prepared array substrate is bent, thereby Protection of other layers in the array substrate.
下面结合前述介绍的各个实施方式及各个实施例中的阵列基板的制备方法对本发明的阵列基板进行介绍,请参阅图62,图62为本发明一较佳实施方式的阵列基板的剖面结构示意图。所述阵列基板100包括薄膜晶体管100a及电容100b,从剖面图上来看,所述阵列基板100包括:The array substrate of the present invention will be described below in conjunction with the various embodiments described above and the method for fabricating the array substrate in the respective embodiments. Referring to FIG. 62, FIG. 62 is a cross-sectional structural view of the array substrate according to a preferred embodiment of the present invention. The array substrate 100 includes a thin film transistor 100a and a capacitor 100b. The array substrate 100 includes:
基板101; Substrate 101;
邻近所述基板101的同一表面设置的栅极102和第一电极103,其中,所述栅极102和所述第一电极103间隔设置;a gate 102 and a first electrode 103 disposed adjacent to the same surface of the substrate 101, wherein the gate 102 and the first electrode 103 are spaced apart;
覆盖所述栅极102和所述第一电极103的第一绝缘层104;Covering the gate electrode 102 and the first insulating layer 104 of the first electrode 103;
设置在所述第一绝缘层104远离所述栅极102的表面的有源层105;An active layer 105 disposed on a surface of the first insulating layer 104 away from the gate 102;
覆盖所述有源层105及第一绝缘层104的第二绝缘层106;Covering the active layer 105 and the second insulating layer 106 of the first insulating layer 104;
覆盖在所述第二绝缘层106上的有机材料层113;An organic material layer 113 covering the second insulating layer 106;
所述第一绝缘层104上设置有对应所述第一电极103的第一子贯孔1041a,所述第二绝缘层106上设置对应所述第一电极103的第二子贯孔1041b,所述第二子贯孔1041b与所述第一子贯孔1041a连通形成第一贯孔1041,且所述 第二绝缘层106上设置对应所述有源层105的两端设置的第二贯孔1061及第三贯孔1062,所述有机材料层113上设置第一有机材料通孔1131、第二有机材料通孔1132及第三有机材料通孔1133,所述第一有机材料通孔1131与所述第一贯孔1041连通,所述第二有机材料通孔1132与所述第二贯孔1061连通,所述第三有机材料通孔1133与所述第三贯孔1062连通;The first insulating layer 104 is provided with a first through hole 1041a corresponding to the first electrode 103, and the second insulating layer 106 is provided with a second through hole 1041b corresponding to the first electrode 103. The second through hole 1041b communicates with the first through hole 1041a to form a first through hole 1041, and the A second through hole 1061 and a third through hole 1062 disposed at opposite ends of the active layer 105 are disposed on the second insulating layer 106. The organic material layer 113 is provided with a first organic material through hole 1131 and a second organic layer. a material through hole 1132 and a third organic material through hole 1133, the first organic material through hole 1131 is in communication with the first through hole 1041, and the second organic material through hole 1132 is in communication with the second through hole 1061 The third organic material through hole 1133 is in communication with the third through hole 1062;
第二电极107,设置在有机材料层113上且通过所述第一有机材料通孔1131及所述第一贯孔1041与所述第一电极103相连;a second electrode 107 is disposed on the organic material layer 113 and connected to the first electrode 103 through the first organic material through hole 1131 and the first through hole 1041;
源极108,设置在有机材料层113上且通过所述第二有机材料通孔1132及所述第二贯孔1061与所述有源层105的一端相连;及a source 108 disposed on the organic material layer 113 and connected to one end of the active layer 105 through the second organic material via 1132 and the second through hole 1061;
漏极1009,设置在所述有机材料层113上且通过所述第三有机材料通孔1133及所述第三贯孔1062与所述有源层105的另一端相连,且所述漏极109、所述源极108及所述第二电极107间隔设置,其中,所述第二电极107和所述第一电极103构成所述电容100b的一个电极板。a drain electrode 1009 is disposed on the organic material layer 113 and connected to the other end of the active layer 105 through the third organic material via 1133 and the third through hole 1062, and the drain 109 The source electrode 108 and the second electrode 107 are spaced apart, wherein the second electrode 107 and the first electrode 103 constitute one electrode plate of the capacitor 100b.
在本实施方式中,所述阵列基板100还包括:In this embodiment, the array substrate 100 further includes:
钝化层110,覆盖在所述第二电极107上;及a passivation layer 110 covering the second electrode 107; and
透明电极层111,覆盖在所述钝化层110且对应所述第二电极107设置,其中,所述钝化层110构成了所述电容100b的介质,所述透明电极层111构成了所述电容100b的另外一个电极板。a transparent electrode layer 111 covering the passivation layer 110 and corresponding to the second electrode 107, wherein the passivation layer 110 constitutes a medium of the capacitor 100b, and the transparent electrode layer 111 constitutes the Another electrode plate of capacitor 100b.
在本实施方式中,所述有源层105为氧化物半导体,举例而言,所述有源层105可以为但不仅限于为铟镓锌氧化物(Indium Gallium Zinc Oxide,IGZO)等。所述有机材料层113可以为但不仅限于为有机树脂。In the present embodiment, the active layer 105 is an oxide semiconductor. For example, the active layer 105 may be, but not limited to, Indium Gallium Zinc Oxide (IGZO). The organic material layer 113 may be, but not limited to, an organic resin.
所述阵列基板100还包括:缓冲层114,所述缓冲层114设置在所述基板110的表面上。则此时,所述栅极102和所述第一电极103设置在所述缓冲层110远离所述基板的同一表面上。The array substrate 100 further includes a buffer layer 114 disposed on a surface of the substrate 110. Then, the gate electrode 102 and the first electrode 103 are disposed on the same surface of the buffer layer 110 away from the substrate.
相较于现有技术,本发明的阵列基板100的述第二绝缘层106上覆盖有机材料层113,有机材料层113的应力比较小,在制备出来的阵列基板弯折的时候有机材料层113不容易产生裂纹,从而起到对阵列基板中的其他膜层的保护作用,从而提高了所述阵列基板100的性能。Compared with the prior art, the second insulating layer 106 of the array substrate 100 of the present invention is covered with the organic material layer 113. The stress of the organic material layer 113 is relatively small, and the organic material layer 113 is bent when the prepared array substrate is bent. Cracks are less likely to occur, thereby protecting other film layers in the array substrate, thereby improving the performance of the array substrate 100.
以上所揭露的仅为本发明的几种较佳实施例而已,当然不能以此来限定本 发明之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本发明权利要求所作的等同变化,仍属于发明所涵盖的范围。 The above disclosure is only a few preferred embodiments of the present invention, and of course, the present invention cannot be limited thereto. The scope of the invention is to be understood by those of ordinary skill in the art that the present invention may be

Claims (15)

  1. 一种阵列基板的制备方法,所述阵列基板包括薄膜晶体管和电容,其特征在于,所述阵列基板的制备方法包括:A method for fabricating an array substrate, the array substrate comprising a thin film transistor and a capacitor, wherein the method for preparing the array substrate comprises:
    101,提供基板;101, providing a substrate;
    102,在所述基板的表面上形成第一金属层,并将所述第一金属层进行图案化,以形成栅极和第一电极,其中,所述栅极和所述第一电极间隔设置;102, forming a first metal layer on a surface of the substrate, and patterning the first metal layer to form a gate and a first electrode, wherein the gate and the first electrode are spaced apart ;
    103,形成覆盖在所述栅极及所述第一电极的第一绝缘层;103, forming a first insulating layer covering the gate and the first electrode;
    104,在所述第一绝缘层上形成对应所述栅极设置的有源层,并对所述有源层进行退火;104, forming an active layer corresponding to the gate on the first insulating layer, and annealing the active layer;
    105,形成覆盖所述有源层的第二绝缘层;105, forming a second insulating layer covering the active layer;
    106,对应所述第一电极开设第一贯孔,以使得部分第一电极通过第一贯孔显露出来,对应所述有源层开设间隔设置的第二贯孔及第三贯孔,以使部分有源层分别通过第二贯孔及所述第三贯孔显露出来;及106. The first through hole is opened corresponding to the first electrode, so that a part of the first electrode is exposed through the first through hole, and the second through hole and the third through hole are disposed corresponding to the active layer, so that Part of the active layer is exposed through the second through hole and the third through hole respectively; and
    107,形成通过所述第一贯孔与所述第一电极相连的第二电极,通过所述第二贯孔与所述有源层相连的源极,以及通过所述第三贯孔和所述有源层相连的漏极,所述第二电极、所述源极和所述漏极间隔设置,其中,所述第二电极和所述第一电极构成所述电容的一个电极板。107, forming a second electrode connected to the first electrode through the first through hole, a source connected to the active layer through the second through hole, and passing through the third through hole and the The drain connected to the active layer, the second electrode, the source and the drain are spaced apart, wherein the second electrode and the first electrode constitute one electrode plate of the capacitor.
  2. 如权利要求1所述的阵列基板的制备方法,其特征在于,所述步骤105包括:The method of preparing an array substrate according to claim 1, wherein the step 105 comprises:
    形成仅覆盖所述有源层的第二绝缘层;Forming a second insulating layer covering only the active layer;
    所述步骤106包括:The step 106 includes:
    在所述第一绝缘层上对应所述第一电极开设第一贯孔,以使得部分第一电极通过第一贯孔显露出来;Opening a first through hole corresponding to the first electrode on the first insulating layer, so that a part of the first electrode is exposed through the first through hole;
    在所述第二绝缘层上对应所述有源层开设间隔设置的第二贯孔及第三贯孔,以使得部分有源层分别通过第二贯孔及所述第三贯孔显露出来;a second through hole and a third through hole are disposed on the second insulating layer corresponding to the active layer, so that a part of the active layer is exposed through the second through hole and the third through hole respectively;
    所述步骤107包括:The step 107 includes:
    在所述第二绝缘层及所述第一绝缘层的表面形成第二金属层,并将所述第二金属层进行图案化,以形成通过所述第一贯孔与所述第一电极相连的第二电 极,通过所述第二贯孔与所述有源层相连的源极,以及通过所述第三贯孔和所述有源层相连的漏极,所述第二电极、所述有源层和所述漏极间隔设置,其中,所述第二电极和所述第一电极构成所述电容的一个电极板。Forming a second metal layer on a surface of the second insulating layer and the first insulating layer, and patterning the second metal layer to form a first via hole connected to the first electrode Second electric a second electrode, the active layer, a source connected to the active layer through the second through hole, and a drain connected through the third through hole and the active layer And the drain are spaced apart, wherein the second electrode and the first electrode constitute one electrode plate of the capacitor.
  3. 如权利要求1所述的阵列基板的制备方法,其特征在于,所述步骤105包括:The method of preparing an array substrate according to claim 1, wherein the step 105 comprises:
    形成覆盖所述有源层及所述第一绝缘层的第二绝缘层;Forming a second insulating layer covering the active layer and the first insulating layer;
    所述步骤106包括:The step 106 includes:
    在所述第一绝缘层上及所述第二绝缘层上分别对应所述第一电极开设第一子贯孔及第二子贯孔,所述第一子贯孔与所述第二子贯孔连通以形成所述第一贯孔,以使得部分第一电极通过所述第一贯孔显露出来;Opening a first sub-perforation and a second sub-perforation corresponding to the first electrode on the first insulating layer and the second insulating layer, the first sub-perforation and the second sub-peripheral Connecting the holes to form the first through holes such that a portion of the first electrodes are exposed through the first through holes;
    在所述第二绝缘层上对应所述有源层开设间隔设置的第二贯孔及第三贯孔,以使得部分有源层分别通过第二贯孔及所述第三贯孔显露出来。A second through hole and a third through hole are formed on the second insulating layer corresponding to the active layer so that a part of the active layer is exposed through the second through hole and the third through hole respectively.
  4. 如权利要求3所述的阵列基板的制备方法,其特征在于,所述第一子贯孔及所述第二子贯孔通过干蚀刻工艺形成。The method of fabricating an array substrate according to claim 3, wherein the first through holes and the second through holes are formed by a dry etching process.
  5. 如权利要求1所述的阵列基板的制备方法,其特征在于,所述步骤105包括:The method of preparing an array substrate according to claim 1, wherein the step 105 comprises:
    形成覆盖所述有源层及所述第一绝缘层的第二绝缘层;Forming a second insulating layer covering the active layer and the first insulating layer;
    所述步骤106包括:The step 106 includes:
    在所述第一绝缘层上及所述第二绝缘层上分别对应所述第一电极开设第一子贯孔及第二子贯孔,所述第一子贯孔与所述第二子贯孔连通以形成所述第一贯孔,以使得部分第一电极通过所述第一贯孔显露出来;且在所述第二绝缘层上对应所述有源层开设间隔设置的第二贯孔及第三贯孔,以使得部分有源层分别通过第二贯孔及所述第三贯孔显露出来;其中,形成所述第一贯孔、第二贯孔及所述第三贯孔在同道光罩中形成。Opening a first sub-perforation and a second sub-perforation corresponding to the first electrode on the first insulating layer and the second insulating layer, the first sub-perforation and the second sub-peripheral The holes are connected to form the first through holes such that a portion of the first electrodes are exposed through the first through holes; and a second through hole is formed on the second insulating layer corresponding to the active layer And a third through hole, so that a part of the active layer is exposed through the second through hole and the third through hole respectively; wherein the first through hole, the second through hole and the third through hole are formed at Formed in the same mask.
  6. 如权利要求1所述的阵列基板的制备方法,其特征在于,所述步骤105 包括:The method of fabricating an array substrate according to claim 1, wherein the step 105 include:
    形成覆盖所述有源层及所述第一绝缘层的第二绝缘层;Forming a second insulating layer covering the active layer and the first insulating layer;
    所述步骤106包括:The step 106 includes:
    形成覆盖所述第二绝缘层的光阻层;Forming a photoresist layer covering the second insulating layer;
    利用半灰阶光罩工艺在对应所述第一电极的光阻层上形成第一光阻通孔,在对应所述有源层的光阻层上形成间隔设置的第一凹槽及第二凹槽,且在所述第一绝缘层及所述第二绝缘层对应所述第一光阻通孔形成对应第一电极的第一贯孔;Forming a first photoresist via on the photoresist layer corresponding to the first electrode by using a half gray mask process, and forming a first groove and a second gap on the photoresist layer corresponding to the active layer a first through hole corresponding to the first electrode, wherein the first insulating layer and the second insulating layer correspond to the first photoresist via;
    在所述第一凹槽的位置形成第二光阻通孔,在所述第二凹槽的位置形成第三光阻通孔,且对应所述第二光阻通孔在所述第二绝缘层上形成第二贯孔,对应所述第三光阻通孔在所述第二绝缘层上形成第三贯孔;Forming a second photoresist via at a position of the first recess, forming a third photoresist via at a position of the second recess, and corresponding to the second barrier at the second insulation a second through hole is formed on the layer, and a third through hole is formed on the second insulating layer corresponding to the third photoresist through hole;
    移除剩余的光阻层。Remove the remaining photoresist layer.
  7. 如权利要求1所述的阵列基板的制备方法,其特征在于,The method of preparing an array substrate according to claim 1, wherein
    所述步骤105包括:形成覆盖所述有源层及所述第一绝缘层的第二绝缘层;The step 105 includes: forming a second insulating layer covering the active layer and the first insulating layer;
    在所述步骤105及所述步骤106之间,所述阵列基板的制备方法还包括:Between the step 105 and the step 106, the method for preparing the array substrate further includes:
    形成覆盖所述第二绝缘层的有机材料层;Forming an organic material layer covering the second insulating layer;
    在所述有机材料层上对应所述第一电极开设第一有机材料通孔,在所述有机材料层上对应所述有源层开设间隔设置的第二有机材料通孔及第三有机材料通孔;Disposing a first organic material through hole corresponding to the first electrode on the organic material layer, and a second organic material through hole and a third organic material opening corresponding to the active layer on the organic material layer hole;
    所述步骤106包括:The step 106 includes:
    对应所述第一有机材料通孔,在所述第一绝缘层上及所述第二绝缘层上分别对应所述第一电极开设第一子贯孔及第二子贯孔,所述第一子贯孔与所述第二子贯孔连通以形成所述第一贯孔,以使得部分第一电极通过所述第一贯孔及第一有机材料通孔显露出来,对应所述第二有机材料通孔在所述第二绝缘层上开设第二贯孔,以使得部分有源层通过所述第二贯孔及所述第二有机材料通孔显露出来,以及对应所述第三有机材料通孔在所述第二绝缘层上开设第三贯孔,以使得部分有源层通过所述第三贯孔及所述第三有机材料通孔显露出来; Corresponding to the first organic material through hole, respectively, on the first insulating layer and the second insulating layer, respectively, the first through hole and the second through hole are respectively opened corresponding to the first electrode, the first The through hole communicates with the second through hole to form the first through hole, so that a part of the first electrode is exposed through the first through hole and the first organic material through hole, corresponding to the second organic a material through hole defines a second through hole on the second insulating layer, so that a part of the active layer is exposed through the second through hole and the second organic material through hole, and corresponding to the third organic material The through hole defines a third through hole on the second insulating layer, so that a part of the active layer is exposed through the third through hole and the third organic material through hole;
    所述步骤107包括:The step 107 includes:
    在所述有机材料层的表面形成第二金属层,并将所述第二金属层金属图案化,以形成通过所述第一有机材料通孔及所述第一贯孔与所述第一电极相连的第二电极,形成通过第二有机材料通孔及所述第二贯孔与所述有源层相连的源极,以及形成通过所述第三有机材料通孔及所述第三贯孔与所述有源层相连的漏极。Forming a second metal layer on a surface of the organic material layer, and patterning the second metal layer metal to form a through hole through the first organic material and the first through hole and the first electrode a second electrode connected to form a source connected to the active layer through the second organic material via and the second via, and formed through the third organic material via and the third via a drain connected to the active layer.
  8. 如权利要求1所述的阵列基板的制备方法,其特征在于,所述阵列基板的制备方法还包括:The method of preparing an array substrate according to claim 1, wherein the method for preparing the array substrate further comprises:
    形成覆盖所述第二电极的钝化层,所述钝化层构成了所述电容的介质;Forming a passivation layer covering the second electrode, the passivation layer forming a medium of the capacitor;
    在所述钝化层上形成对应所述第二电极的透明电极层,所述透明电极层构成所述电容的另外一个电极板。A transparent electrode layer corresponding to the second electrode is formed on the passivation layer, and the transparent electrode layer constitutes another electrode plate of the capacitor.
  9. 一种阵列基板的制备方法,所述阵列基板包括薄膜晶体管和电容,其特征在于,所述阵列基板的制备方法包括:A method for fabricating an array substrate, the array substrate comprising a thin film transistor and a capacitor, wherein the method for preparing the array substrate comprises:
    201,提供基板;201, providing a substrate;
    202,在所述基板的表面上形成第一金属层,并将所述第一金属层进行图案化,以形成栅极和第一电极,其中,所述栅极和所述第一电极间隔设置;202, forming a first metal layer on a surface of the substrate, and patterning the first metal layer to form a gate and a first electrode, wherein the gate and the first electrode are spaced apart ;
    203,形成覆盖在所述栅极及所述第一电极的第一绝缘层;203, forming a first insulating layer covering the gate and the first electrode;
    204,在所述第一绝缘层上形成对应所述栅极设置的有源层,并对所述有源层进行退火;204, forming an active layer corresponding to the gate on the first insulating layer, and annealing the active layer;
    205,形成覆盖所述有源层及所述第一绝缘层的第二绝缘层;205, forming a second insulating layer covering the active layer and the first insulating layer;
    206,在所述第一绝缘层上及所述第二绝缘层上分别对应所述第一电极开设第一子贯孔及第二子贯孔,所述第一子贯孔与所述第二子贯孔连通以形成所述第一贯孔,以使得部分第一电极通过所述第一贯孔显露出来;206, on the first insulating layer and the second insulating layer respectively corresponding to the first electrode to open a first sub-perforation and a second sub-perforation, the first sub-perforation and the second The through holes communicate to form the first through holes such that a portion of the first electrodes are exposed through the first through holes;
    207,形成覆盖所述第二绝缘层的有机材料层,且在所述有机材料层上对应所述第一电极开设第一有机材料通孔,所述第一有机材料通孔与所述第一贯孔连通,在所述有机材料层上对应所述有源层开设间隔设置的第二有机材料通孔及第三有机材料通孔; 207, forming an organic material layer covering the second insulating layer, and opening a first organic material through hole corresponding to the first electrode on the organic material layer, the first organic material through hole and the first a through hole is communicated, and a second organic material through hole and a third organic material through hole are formed on the organic material layer corresponding to the active layer;
    208,对应所述第二有机材料通孔在所述第二绝缘层上开设第二贯孔,以使得部分有源层通过所述第二贯孔及所述第二有机材料通孔显露出来,以及对应所述第三有机材料通孔在所述第二绝缘层上开设第三贯孔,以使得部分有源层通过所述第三贯孔及所述第三有机材料通孔显露出来;及208. A second through hole is formed in the second insulating layer corresponding to the second organic material through hole, so that a part of the active layer is exposed through the second through hole and the second organic material through hole. And a third through hole is formed in the second insulating layer corresponding to the third organic material through hole, so that a part of the active layer is exposed through the third through hole and the third organic material through hole;
    209,形成通过所述第一贯孔与所述第一电极相连的第二电极,通过所述第二贯孔与所述有源层相连的源极,以及通过所述第三贯孔和所述有源层相连的漏极,所述第二电极、所述源极和所述漏极间隔设置,其中,所述第二电极和所述第一电极构成所述电容的一个电极板。209, forming a second electrode connected to the first electrode through the first through hole, a source connected to the active layer through the second through hole, and passing through the third through hole and the The drain connected to the active layer, the second electrode, the source and the drain are spaced apart, wherein the second electrode and the first electrode constitute one electrode plate of the capacitor.
  10. 如权利要求9所述的阵列基板的制备方法,其特征在于,所述步骤209包括:The method of preparing an array substrate according to claim 9, wherein the step 209 comprises:
    在所述有机材料层的表面形成第二金属层,并将所述第二金属层进行图案化,以形成通过所述第一贯孔及所述第一有机材料通孔与所述第一电极相连的第二电极,形成通过所述第二贯孔及第二有机材料通孔与所述有源层相连的源极,以及通过所述第三贯孔及所述第三有机材料通孔与所述有源层相连的漏极。Forming a second metal layer on a surface of the organic material layer, and patterning the second metal layer to form a through hole and the first electrode through the first through hole and the first organic material a second electrode connected to form a source connected to the active layer through the second through hole and the second organic material through hole, and through the third through hole and the third organic material through hole The drain connected to the active layer.
  11. 如权利要求9所述的阵列基板的制备方法,其特征在于,所述阵列基板的制备方法还包括:The method of preparing an array substrate according to claim 9, wherein the method for preparing the array substrate further comprises:
    形成覆盖所述第二电极的钝化层,所述钝化层构成了所述电容的介质;Forming a passivation layer covering the second electrode, the passivation layer forming a medium of the capacitor;
    在所述钝化层上形成透明电极层,所述透明电极层构成所述电容的另外一个电极板。A transparent electrode layer is formed on the passivation layer, and the transparent electrode layer constitutes another electrode plate of the capacitor.
  12. 如权利要求9所述的阵列基板的制备方法,其特征在于,所述第一子贯孔、所述第二子贯孔、所述第二贯孔及所述第三贯孔通过干蚀刻工艺形成。The method of fabricating an array substrate according to claim 9, wherein the first through hole, the second through hole, the second through hole, and the third through hole are dried by a dry etching process form.
  13. 一种阵列基板,所述阵列基板包括薄膜晶体管和电容,其特征在于,所述阵列基板包括:An array substrate comprising a thin film transistor and a capacitor, wherein the array substrate comprises:
    基板; Substrate
    邻近所述基板的同一表面设置的栅极和第一电极,其中,所述栅极和所述第一电极间隔设置;a gate and a first electrode disposed adjacent to the same surface of the substrate, wherein the gate and the first electrode are spaced apart;
    覆盖所述栅极和所述第一电极的第一绝缘层;Covering the gate and the first insulating layer of the first electrode;
    设置在所述第一绝缘层远离所述栅极的表面的有源层;An active layer disposed on a surface of the first insulating layer away from the gate;
    覆盖所述有源层及第一绝缘层的第二绝缘层;Covering the active layer and the second insulating layer of the first insulating layer;
    覆盖在所述第二绝缘层上的有机材料层;An organic material layer covering the second insulating layer;
    所述第一绝缘层上设置有对应所述第一电极的第一子贯孔,所述第二绝缘层上设置对应所述第一电极的第二子贯孔,所述第二子贯孔与所述第一子贯孔连通形成第一贯孔,且所述第二绝缘层上设置对应所述有源层的两端设置的第二贯孔及第三贯孔,所述有机材料层上设置第一有机材料通孔、第二有机材料通孔及第三有机材料通孔,所述第一有机材料通孔与所述第一贯孔连通,所述第二有机材料通孔与所述第二贯孔连通,所述第三有机材料通孔与所述第三贯孔连通;a first through hole corresponding to the first electrode is disposed on the first insulating layer, and a second partial through hole corresponding to the first electrode is disposed on the second insulating layer, the second through hole Forming a first through hole in communication with the first through hole, and providing a second through hole and a third through hole disposed on both ends of the active layer on the second insulating layer, the organic material layer Providing a first organic material through hole, a second organic material through hole and a third organic material through hole, wherein the first organic material through hole communicates with the first through hole, and the second organic material through hole and the The second through hole is in communication, and the third organic material through hole is in communication with the third through hole;
    第二电极,设置在有机材料层上且通过所述第一有机材料通孔及所述第一贯孔与所述第一电极相连;a second electrode disposed on the organic material layer and connected to the first electrode through the first organic material through hole and the first through hole;
    源极,设置在有机材料层上且通过所述第二有机材料通孔及所述第二贯孔与所述有源层的一端相连;及a source disposed on the organic material layer and connected to one end of the active layer through the second organic material via and the second via; and
    漏极,设置在所述有机材料层上且通过所述第三有机材料通孔及所述第三贯孔与所述有源层的另一端相连,且所述漏极、所述源极及所述第二电极间隔设置,其中,所述第二电极和所述第一电极构成所述电容的一个电极板。a drain disposed on the organic material layer and connected to the other end of the active layer through the third organic material via and the third via, and the drain, the source, and The second electrodes are spaced apart, wherein the second electrode and the first electrode constitute one electrode plate of the capacitor.
  14. 如权利要求13所述的阵列基板,其特征在于,所述阵列基板还包括:The array substrate according to claim 13, wherein the array substrate further comprises:
    钝化层,覆盖在所述第二电极上;及a passivation layer overlying the second electrode; and
    透明电极层,覆盖在所述钝化层且对应所述第二电极设置,其中,所述钝化层构成了所述电容的介质,所述透明电极层构成了所述电容的另外一个电极板。a transparent electrode layer covering the passivation layer and corresponding to the second electrode, wherein the passivation layer constitutes a medium of the capacitor, and the transparent electrode layer constitutes another electrode plate of the capacitor .
  15. 如权利要求13所述的阵列基板,其特征在于,所述有机材料层包括有机树脂。 The array substrate according to claim 13, wherein the organic material layer comprises an organic resin.
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