WO2018116914A1 - Negative photosensitive resin composition - Google Patents
Negative photosensitive resin composition Download PDFInfo
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- WO2018116914A1 WO2018116914A1 PCT/JP2017/044590 JP2017044590W WO2018116914A1 WO 2018116914 A1 WO2018116914 A1 WO 2018116914A1 JP 2017044590 W JP2017044590 W JP 2017044590W WO 2018116914 A1 WO2018116914 A1 WO 2018116914A1
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- resin composition
- photosensitive resin
- ink repellent
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
- G03F7/0382—Macromolecular compounds which are rendered insoluble or differentially wettable the macromolecular compound being present in a chemically amplified negative photoresist composition
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/10—Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/22—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of auxiliary dielectric or reflective layers
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
Definitions
- the present invention relates to a negative photosensitive resin composition.
- an organic layer such as a light emitting layer is used as a dot by an inkjet (IJ) method.
- IJ inkjet
- a pattern printing method may be used. In such a method, a partition is provided along the outline of the dot to be formed, and an ink containing the material of the organic layer is injected into a partition (hereinafter also referred to as “opening”) surrounded by the partition. This is dried and / or heated to form dots having a desired pattern.
- the upper surface of the partition wall needs to have ink repellency in order to prevent ink mixing between adjacent dots and to uniformly apply ink in dot formation.
- the dot forming opening surrounded by the partition including the partition side surface needs to have ink affinity. Therefore, in order to obtain a partition wall having ink repellency on the upper surface, a dot-type photolithography method having coating film formation, exposure, and development steps using a negative photosensitive resin composition containing an ink repellant is used. A method of forming a partition corresponding to a pattern is known.
- a residue of the composition hereinafter, also referred to as “development residue”
- the opening is formed by the IJ method.
- wetting and spreading of the ink supplied to the ink is not sufficient.
- a method of reducing the development residue in the opening there is a method of adjusting the negative photosensitive resin composition to a composition that can be easily removed by the developer.
- the ink repellency on the upper surface of the partition wall is sufficiently maintained. There was a problem that it was not.
- the photosensitive composition for partition walls is described.
- Patent Document 1 there is a description that developability can be improved by introducing a carboxylic acid into a component other than the alkali-soluble binder, for example, the component (A) or the component (D). It is shown.
- the carboxylic acid when the carboxylic acid is introduced into the component (A), the developability and the ink repellency are compatible, but the liquid repellent (the component (D)) into which the carboxylic acid is introduced is used.
- sufficient ink repellency is not obtained even though the developability is good.
- the ink repellency on the upper surface of the partition wall and the ink wettability on the opening portion can be compatible by the composition.
- the ink repellency and the opening on the upper surface of the partition wall enough to cope with a higher-precision optical element.
- the ink wettability of the part has not been achieved.
- Patent Document 2 discloses a technique for improving solubility in a developer by introducing an acidic group into an ink repellent agent suitable for a method of removing development residues by UV / O 3 irradiation. Is described. However, when the ink repellent agent according to Patent Document 2 is used for the negative photosensitive resin composition, it is difficult to say that ink repellent property and development adhesion are sufficient as in the case of Patent Document 1.
- the present invention has been made from the above viewpoint, and the obtained partition wall has high development adhesiveness and good ink repellency on the upper surface, and the development residue is sufficiently small in the opening for forming dots. It aims at providing a type photosensitive resin composition.
- the present invention has the following configuration.
- Alkali-soluble resin (A) having a photocurable functional group A
- Crosslinking agent (B) containing a polyfunctional low molecular weight compound (B1) having an acidic group and two or more photocurable functional groups in one molecule A negative photosensitive resin composition comprising an ink repellent agent (C) having an acidic group and a fluorine atom and an acid value of 10 to 100 mgKOH / g, a photopolymerization initiator (D), and a solvent (E).
- C ink repellent agent
- D photopolymerization initiator
- E a solvent
- the crosslinking agent (B) further includes a crosslinking agent (B2) having two or more photocurable functional groups in one molecule and having no acidic group.
- the polyfunctional low molecular weight compound (B1) is contained at a ratio of 10 to 90 parts by mass with respect to 100 parts by mass in total of the polyfunctional low molecular weight compound (B1) and the crosslinking agent (B2).
- the negative photosensitive resin composition as described.
- a negative photosensitive resin composition in which the obtained partition wall has high development adhesiveness and good ink repellency on the upper surface, and development residue is sufficiently small in the opening for forming dots. it can.
- (Meth) acryloyl group is a general term for “methacryloyl group” and “acryloyl group”.
- (Meth) acryloyloxy group, (meth) acrylic acid, and (meth) acrylate also conform to this.
- the group represented by the formula (x) may be simply referred to as a group (x).
- the compound represented by the formula (y) may be simply referred to as the compound (y).
- the expressions (x) and (y) indicate arbitrary expressions.
- a resin mainly composed of a certain component or “a resin mainly composed of a certain component” means that the proportion of the component occupies 50% by mass or more based on the total amount of the resin.
- the “side chain” is a group other than a hydrogen atom or a halogen atom bonded to a carbon atom constituting the main chain in a polymer in which a repeating unit composed of carbon atoms constitutes the main chain.
- total solid content of the photosensitive resin composition refers to a component that forms a cured film described later among the components contained in the photosensitive resin composition, and the photosensitive resin composition is heated at 140 ° C. for 24 hours. Obtained from the residue from which the solvent has been removed. The total solid content can also be calculated from the charged amount.
- a film made of a cured product of a composition containing resin as a main component is referred to as a “resin cured film”.
- a film coated with the photosensitive resin composition is referred to as a “coating film”, and a film obtained by drying the film is referred to as a “dry film”.
- a film obtained by curing the “dry film” is a “resin cured film”. Further, the “resin cured film” may be simply referred to as “cured film”.
- the resin cured film may be in the form of a partition formed in a shape that partitions a predetermined region into a plurality of sections. For example, the following “ink” is injected into the partitions partitioned by the partition walls, that is, the openings surrounded by the partition walls to form “dots”.
- “Ink” is a general term for liquids having optical and / or electrical functions after drying, curing, and the like.
- dots as various constituent elements may be pattern-printed by an ink jet (IJ) method using the ink for forming the dots.
- IJ ink jet
- “Ink” includes ink used in such applications.
- “Ink repellency” is a property of repelling the above ink and has both water repellency and oil repellency.
- the ink repellency can be evaluated by, for example, a contact angle when ink is dropped.
- “Ink affinity” is a property opposite to ink repellency, and can be evaluated by the contact angle when ink is dropped as in the case of ink repellency.
- the ink affinity can be evaluated by evaluating the degree of ink wetting and spreading (ink wetting and spreading property) when ink is dropped on a predetermined standard.
- the “dot” indicates a minimum area where light modulation is possible in the optical element.
- Perfect (%) represents mass% unless otherwise specified. Embodiments of the present invention will be described below.
- the negative photosensitive resin composition of the present invention is an alkali-soluble resin (A) having a photocurable functional group (A), a polyfunctional low molecular weight compound having an acidic group and two or more photocurable functional groups in one molecule ( B1) containing a crosslinking agent (B), an acid repellent agent (C) having an acid group and a fluorine atom and an acid value of 10 to 100 mgKOH / g, a photopolymerization initiator (D), and a solvent (E) To do.
- A alkali-soluble resin
- A a photocurable functional group
- B1 a polyfunctional low molecular weight compound having an acidic group and two or more photocurable functional groups in one molecule
- B1 containing a crosslinking agent (B)
- an acid repellent agent (C) having an acid group and a fluorine atom and an acid value of 10 to 100 mgKOH / g
- D photopolymerization initiator
- E solvent
- the negative photosensitive resin composition of the present invention contains a polyfunctional low molecular weight compound (B1) having an acidic group as a crosslinking agent (B), and a combination of the ink repellent agent (C) having the predetermined acid value.
- B1 polyfunctional low molecular weight compound
- C ink repellent agent
- the negative photosensitive resin composition of the present invention contains a crosslinking agent (B2) having no acidic group and other optional components, if necessary, in addition to the above essential components.
- B2 crosslinking agent having no acidic group
- other optional components if necessary, in addition to the above essential components.
- the alkali-soluble resin (A) is an alkali-soluble resin having a photocurable functional group.
- alkali-soluble resin (A) the photosensitive resin which has an acidic group and an ethylenic double bond in 1 molecule is preferable. Since the alkali-soluble resin (A) has an ethylenic double bond in the molecule, the exposed portion of the negative photosensitive resin composition is polymerized by radicals generated from the photopolymerization initiator (D), and is also crosslinked. It crosslinks with the agent (B) and cures to form a cured film.
- the exposed portion sufficiently cured in this way is not easily removed with an alkaline developer (hereinafter also simply referred to as “developer”). Moreover, the non-exposure of the negative photosensitive resin composition which is not hardened because the polyfunctional low molecular weight compound (B1) contained in the alkali-soluble resin (A) and the crosslinking agent (B) has an acidic group in the molecule.
- the portion can be selectively removed with a developer. As a result, the cured film can be in the form of a partition that partitions a predetermined region into a plurality of sections.
- the acidic group examples include a carboxy group, a phenolic hydroxyl group, a sulfo group, and a phosphoric acid group. These may be used alone or in combination of two or more.
- an ethylenic double bond is preferable.
- the ethylenic double bond include double bonds having an addition polymerization property such as a (meth) acryloyl group, an allyl group, a vinyl group, a vinyloxy group, and a vinyloxyalkyl group. These may be used alone or in combination of two or more.
- some or all of the hydrogen atoms possessed by the ethylenic double bond may be substituted with an alkyl group such as a methyl group.
- alkali-soluble resin (A) having an ethylenic double bond examples include a resin (A-1) having a side chain having an acidic group and a side chain having an ethylenic double bond, and an acidic group in the epoxy resin. And a resin (A-2) having an ethylenic double bond introduced therein. These may be used alone or in combination of two or more. As such an alkali-soluble resin (A), those described in WO 2014/084279 can be used.
- alkali-soluble resin (A) peeling of the cured film at the time of development is suppressed, and a high-resolution dot pattern can be obtained, and the linearity of the pattern when the dots are linear is good.
- the resin (A-2) it is preferable to use the resin (A-2).
- the linearity of a pattern is favorable means that the edge of the partition obtained does not have a chip etc. and is linear.
- Examples of the resin (A-1) include those obtained by reacting 2-acryloyloxytyl isocyanate with a copolymer of acrylic acid, 2-hydroxymethacrylate and other monomers.
- examples thereof include urethane resins such as polyurethane compounds.
- a compound having a double bond and a hydroxyl group obtained by reacting a bifunctional epoxy resin and acrylic acid, a diol compound having a carboxyl group such as dimethylolpropionic acid, and a diisocyanate compound such as trimethylhexamethylene diisocyanate, an optional component And a resin obtained by reacting a polybasic acid anhydride such as glycidyl methacrylate or phthalic anhydride.
- bifunctional epoxy resin examples include bisphenol A type epoxy resin, bisphenol F type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, trisphenol methane type epoxy resin, epoxy resin having naphthalene skeleton, and biphenyl skeleton. And epoxy resin having fluorenyl substitution and bisphenol A type epoxy resin.
- urethane-based resin is preferable because flexibility can be imparted, alkali resistance is good, and dispersion stability in the developer is also good.
- Examples of the resin (A-2) include bisphenol A type epoxy resin, bisphenol F type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, trisphenolmethane type epoxy resin, epoxy resin having naphthalene skeleton, and biphenyl skeleton.
- An epoxy resin having an acidic group and an ethylenic double bond are preferably introduced into the epoxy resin having fluorenyl-substituted bisphenol A type epoxy resin and the epoxy resin described in JP-A-2006-84985.
- Bisphenol A type epoxy resin, bisphenol F type epoxy resin, epoxy resin having biphenyl skeleton, fluorenyl substituted bisphenol A type epoxy resin, and epoxy resin described in JP-A-2006-84985, respectively, have an acidic group and an ethylenic double bond.
- a resin into which is introduced is more preferable.
- bisphenol A type epoxy resins bisphenol F type epoxy resins, epoxy resins having a biphenyl skeleton, and fluorenyl-substituted bisphenol A type epoxy resins are particularly preferable.
- these resins are used, the interaction with the photopolymerization initiator (D) is improved, and the adhesion with the substrate is improved.
- the number of ethylenic double bonds in one molecule of the alkali-soluble resin (A) is preferably 3 or more on average, and particularly preferably 6 or more on average.
- the number of ethylenic double bonds is at least the lower limit of the above range, the alkali solubility between the exposed and unexposed portions is likely to be different, and a fine pattern can be formed with a smaller exposure amount.
- the mass average molecular weight (Mw) of the alkali-soluble resin (A) is preferably 1.0 ⁇ 10 3 to 20 ⁇ 10 3 , particularly preferably 2 ⁇ 10 3 to 15 ⁇ 10 3 .
- the number average molecular weight (Mn) is preferably 500 to 13 ⁇ 10 3 , and particularly preferably 1.0 ⁇ 10 3 to 10 ⁇ 10 3 .
- the number average molecular weight (Mn) and the mass average molecular weight (Mw) are those measured by a gel permeation chromatography method using polystyrene as a standard substance unless otherwise specified.
- the acid value of the alkali-soluble resin (A) is preferably 10 to 300 mgKOH / g, particularly preferably 10 to 150 mgKOH / g.
- the acid value of the alkali-soluble resin (A) is within the above range, the developability of the negative photosensitive composition is improved.
- the alkali-soluble resin (A) contained in the negative photosensitive resin composition may be used alone or in combination of two or more.
- the content of the alkali-soluble resin (A) in the total solid content in the negative photosensitive resin composition is preferably 5 to 80% by mass, particularly preferably 10 to 60% by mass. When the content ratio is in the above range, the photo-curing property and developability of the negative photosensitive resin composition are good.
- the crosslinking agent (B) contains a polyfunctional low molecular weight compound (B1) having an acidic group and two or more photocurable functional groups in one molecule, preferably two or more in one molecule. It contains a crosslinking agent (B2) having a photocurable functional group and no acidic group (hereinafter also referred to as “non-acidic crosslinking agent (B2)”). Since the crosslinking agent (B) has two or more photocurable functional groups in one molecule, it reacts with the photocurable functional group of the alkali-soluble resin (A) by the action of the photopolymerization initiator (D). .
- the negative photosensitive resin composition of the present invention containing these becomes a cured film sufficiently cured by crosslinking with the crosslinking agent (B) when the alkali-soluble resin (A) is polymerized by exposure.
- the polyfunctional low molecular weight compound (B1) is a monomer having an acidic group and two or more photocurable functional groups in one molecule.
- the “low molecular weight compound” in the present invention means a concept opposite to a so-called high molecular substance (resin).
- “low molecular weight compound” is used in a concept including “monomer”, “dimer”, “trimer”, and “oligomer”.
- the “low molecular weight compound” means a compound having a mass average molecular weight (Mw) of less than 1000.
- the mass average molecular weight (Mw) of the polyfunctional low molecular weight compound (B1) is preferably 300 or more and less than 1000, and more preferably 500 or more and less than 800.
- the number average molecular weight (Mn) is preferably 300 or more and less than 1000, and particularly preferably 500 or more and less than 800.
- the photocurable functional group possessed by the polyfunctional low molecular weight compound (B1) is preferably the same type of photocurable functional group as that possessed by the alkali-soluble resin (A). A double bond is preferred.
- the number of photocurable functional groups in one molecule in the polyfunctional low molecular weight compound (B1) may be 2 or more, preferably 3 or more, more preferably 4 or more, and particularly preferably 5 or more. As the number of photocurable functional groups increases, the curability of the coating film surface is improved, and the stability of ink repellency is improved on the upper surface of the obtained partition wall.
- Examples of the acidic group possessed by the polyfunctional low molecular weight compound (B1) include a carboxy group, a phenolic hydroxyl group, a sulfo group, and a phosphoric acid group. These may be used alone or in combination of two or more. Also good.
- the number of acidic groups in one molecule of the polyfunctional low molecular weight compound (B1) may be 1 or more, preferably 1 or 2, and more preferably 1.
- Examples of the polyfunctional low molecular weight compound (B1) include an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, an ester of an aromatic polyhydroxy compound and an unsaturated carboxylic acid, a polyisocyanate compound and (meth) acryloyl containing Examples thereof include compounds in which an acidic group is introduced so that two or more unsaturated bonds (ethylenic double bonds) remain in an ethylenic compound having a urethane skeleton obtained by reacting with a hydroxy compound.
- the polyfunctional low molecular weight compound (B1) is an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, and an aromatic carboxylic acid anhydride or non-aromatic carboxylic acid is added to an unreacted hydroxy group of the aliphatic polyhydroxy compound.
- a polyfunctional low molecular weight compound having an acid group reacted with an acid anhydride is preferable, and a polyfunctional low molecular weight compound having an acid group reacted with a non-aromatic carboxylic acid anhydride is more preferable.
- an aliphatic polyhydroxy compound in an ester of an aliphatic polyhydroxy compound into which an acidic group is introduced and an unsaturated carboxylic acid a compound having three or more hydroxy groups, for example, trimethylolpropane, trimethylolethane, pentaerythritol, Examples thereof include dipentaerythritol, tripentaerythritol, tetrapentaerythritol and the like.
- the unsaturated carboxylic acid include (meth) acrylic acid, itaconic acid, ilotonic acid, maleic acid and the like.
- the aliphatic polyhydroxy compound is preferably pentaerythritol and / or dipentaerythritol, particularly preferably dipentaerythritol.
- unsaturated carboxylic acid (meth) acrylic acid is preferable and acrylic acid is more preferable.
- aromatic carboxylic acid anhydride used for introducing an acidic group into the ester include phthalic anhydride, and specific examples of the non-aromatic carboxylic acid anhydride include tetrahydrophthalic anhydride, alkylation Examples include tetrahydrophthalic anhydride, hexahydrophthalic anhydride, alkylated hexahydrophthalic anhydride, succinic anhydride, and maleic anhydride. Among these, succinic anhydride is preferable.
- polyfunctional low molecular weight compound (B1) as a compound obtained by reacting an aromatic carboxylic acid anhydride with an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, for example, three hydroxy groups of pentaerythritol are acryloyloxy.
- 2,2,2-triacryloyloxymethylethylphthalic acid having a structure in which the remaining one hydroxy group is ester-bonded to phthalic acid is exemplified.
- a compound having a dipentaerythritol skeleton is preferable.
- a compound having a dipentaerythritol skeleton for example, five hydroxy groups of dipentaerythritol are substituted with (meth) acryloyloxy groups, and the remaining one hydroxy group is ester-bonded with, for example, succinic acid to form an acidic group.
- a compound in which is introduced is preferred.
- the acid value of the polyfunctional low molecular weight compound (B1) is preferably 10 to 100 mgKOH / g, more preferably 20 to 95 mgKOH / g.
- the acid value of the polyfunctional low molecular weight compound (B1) is not less than the above lower limit value, it is possible to obtain better solubility in a developing solution in the negative photosensitive composition, and it is not more than the above upper limit value. Manufacturing and handling properties become good, sufficient polymerizability can be secured, and curability such as surface smoothness of the resulting coating film becomes good.
- the polyfunctional low molecular weight compound (B1) may be used alone or in combination of two or more.
- a polyfunctional low molecular weight compound (B1) as a 2 or more types of mixture, it is preferable that the acid value of a mixture exists in the said range.
- Non-acidic crosslinking agent (B2) In addition to the polyfunctional low molecular weight compound (B1), the crosslinking agent (B) has two or more photocurable functional groups in one molecule and does not have an acidic group, that is, a non-acidic crosslinking. An agent (B2) may be contained.
- the polyfunctional low molecular weight compound (B1) and the non-acidic crosslinker (B2) it becomes easy to adjust the acid value and the number of photocurable functional groups of the entire crosslinker (B), and negative photosensitive at the time of exposure.
- the effect of improving the curability of the photosensitive resin composition and the effect of improving the solubility of the negative photosensitive resin composition in the developer can be easily balanced.
- the photocurable functional group that the non-acidic crosslinking agent (B2) has two or more in one molecule the same type of photocurable functional group as that of the alkali-soluble resin (A) is preferable, Specifically, an ethylenic double bond is preferable.
- the number of photocurable functional groups in one molecule in the non-acidic crosslinking agent (B2) may be 2 or more, preferably 3 or more, more preferably 4 or more, and particularly preferably 5 or more. As the number of photocurable functional groups increases, the curability of the coating film surface is improved, and the stability of ink repellency is improved on the upper surface of the obtained partition wall.
- the molecular weight of a non-acidic crosslinking agent (B2) can be made the same including a polyfunctional low molecular weight compound (B1) and a preferable aspect.
- non-acidic crosslinking agent (B2) examples include compounds having no acidic group in the polyfunctional low molecular weight compound (B1), and an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid is preferable.
- non-acidic crosslinking agent (B2) diethylene glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, ditrimethylolpropane Tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, tripentaerythritol heptaacrylate, tripentaerythritol octaacrylate, tetrapentaerythritol heptaacrylate, tetrapentaerythritol octaacrylate, tetrapenta Erythritol nonaacrylate, tetrapentaerythritol decaacrylate, ethoxyl
- the non-acidic crosslinking agent (B2) may be used alone or in combination of two or more.
- the content of the crosslinking agent (B) in the total solid content in the negative photosensitive resin composition is preferably 5 to 80% by mass, particularly preferably 10 to 60% by mass.
- the acid value of a crosslinking agent (B) is the same range as the acid value of the said polyfunctional low molecular weight compound (B1), when a crosslinking agent (B) is comprised only with a polyfunctional low molecular weight compound (B1). is there.
- the acid value of the crosslinking agent (B) is preferably 10 to 80 mgKOH / g, and preferably 15 to 70 mgKOH / g when the crosslinking agent (B) contains both the polyfunctional low molecular weight compound (B1) and the non-acidic crosslinking agent (B2). g is more preferable.
- the content ratio of the polyfunctional low molecular weight compound (B1) in the total solid content in the negative photosensitive resin composition is preferably 5 to 80% by mass, and more preferably 7 to 60% by mass. When the content ratio of the polyfunctional low molecular weight compound (B1) is within the above range, the photo-curability and developability of the negative photosensitive resin composition are good.
- the content ratio of the non-acidic crosslinking agent (B2) in the total solid content in the composition is 0.1. To 50% by mass is preferable, and 1.0 to 40% by mass is more preferable.
- the ratio of the polyfunctional low molecular weight compound (B1) to the total 100 parts by mass of the polyfunctional low molecular weight compound (B1) and the non-acidic crosslinking agent (B2) is preferably 10 to 90 parts by mass, and 15 to 70 parts by mass. Part is more preferred.
- crosslinking agent (B) what is marketed as a mixture of a polyfunctional low molecular weight compound (B1) and a non-acidic crosslinking agent (B2), for example, dipentaerythritol hexaacrylate, dipentaerythritol pentaacrylate, and dipenta A succinic acid ester mixture of erythritol pentaacrylate may be used.
- such a mixture may be used in combination with a simple substance of the polyfunctional low molecular weight compound (B1) and / or a simple substance of the non-acidic crosslinking agent (B2).
- the ink repellent agent (C) has an acidic group and a fluorine atom, and has an acid value of 10 to 100 mgKOH / g. By having a fluorine atom, the ink repellent agent (C) has a property of transferring to the upper surface in the process of forming a cured film using the negative photosensitive resin composition containing the same (upper surface transfer property) and ink repellency.
- the ink repellent agent (C) has a property of transferring to the upper surface in the process of forming a cured film using the negative photosensitive resin composition containing the same (upper surface transfer property) and ink repellency.
- the upper layer portion including the upper surface of the obtained cured film becomes a layer in which the ink repellent agent (C) is present densely (hereinafter also referred to as “ink repellent layer”). Ink repellency is imparted to the upper surface of the cured film.
- the ink repellent agent (C) has an acidic group and has an acid value of not less than the above lower limit, so that the negative photosensitive resin composition contains an alkali-soluble resin (A), a crosslinking agent (B), etc. Like the component, it has good solubility in the developer. Thereby, the negative photosensitive resin composition in the non-exposed part can be easily removed with a developer, and the developability is good.
- the acid value of the ink repellent agent (C) is not more than the above upper limit, the ink repellent layer formed on the upper layer portion of the cured film is sufficiently in close contact with the resin layer of the lower layer portion and is hardly affected by the developer. Without being received, it can remain after development and exhibit high ink repellency.
- the acid value of the ink repellent agent (C) is preferably 20 to 100 mgKOH / g, more preferably 25 to 80 mgKOH / g, and further preferably 30 to 60 mgKOH / g.
- the content of fluorine atoms in the ink repellent agent (C) is preferably from 5 to 55% by mass, more preferably from 10 to 55% by mass, and further from 12 to 40% by mass from the viewpoints of upper surface migration and ink repellency. It is preferably 14 to 30% by mass. If the fluorine atom content of the ink repellent agent (C) is at least the lower limit of the above range, good ink repellency can be imparted to the upper surface of the cured film, and if it is less than the upper limit, the negative photosensitive resin composition Compatibility with other components in the inside is improved.
- the ink repellent agent (C) is preferably a compound having a photocurable functional group, particularly an ethylenic double bond. Since the ink repellent agent (C) has an ethylenic double bond, radicals act on the ethylenic double bond of the ink repellent agent (C) transferred to the upper surface, and the ink repellent agent (C) or ink repellent Crosslinking by (co) polymerization with the agent (C) and other components having an ethylenic double bond contained in the negative photosensitive resin composition becomes possible.
- the fixability in the upper layer portion of the cured film of the ink repellent agent (C), that is, the ink repellent layer can be improved.
- the ink repellent agent (C) can be sufficiently fixed to the ink repellent layer even when the exposure amount during exposure is low.
- the case where the ink repellent agent (C) has an ethylenic double bond is as described above.
- the photocurable component mainly composed of the alkali-soluble resin (A) present around the ink repellent agent (C) is sufficiently cured.
- the ink repellent agent (C) can be sufficiently fixed.
- Examples of the ink repellent agent (C) include an ink repellent agent (C1) made of a compound having a main chain of a hydrocarbon chain, a side chain having an acidic group, and a side chain containing a fluorine atom.
- an ink repellent agent (C2) composed of a partially hydrolyzed condensate of a hydrolyzable silane compound containing a hydrolyzable silane compound having an acidic group and a hydrolyzable silane compound having a fluorine atom is used. It may be used.
- the ink repellent agent (C1) and the ink repellent agent (C2) are used alone or in combination.
- the ink repellent agent (C1) from the viewpoint of developing higher ink repellency.
- an ink repellent agent (C2) it is preferable to use an ink repellent agent (C2).
- the ink repellent agent (C1) is a compound having a main chain of a hydrocarbon chain, a side chain having an acidic group, and a side chain containing a fluorine atom.
- the mass average molecular weight (Mw) of the ink repellent agent (C1) is preferably 1.0 ⁇ 10 4 to 15 ⁇ 10 4, more preferably 1.2 ⁇ 10 4 to 13 ⁇ 10 4 , and 1.4 ⁇ 10 4. ⁇ 12 ⁇ 10 4 is particularly preferred.
- the mass average molecular weight (Mw) is at least the lower limit value, the ink repellent agent (C1) tends to shift to the upper surface when a cured film is formed using the negative photosensitive resin composition.
- the opening residue is less than the upper limit, which is preferable.
- the acidic group in the side chain having an acidic group examples include a carboxy group, a phenolic hydroxyl group, a sulfo group, and a phosphoric acid group. These may be used alone or in combination of two or more.
- the portion other than the acidic group in the side chain having an acidic group is not particularly limited.
- the side chain containing a fluorine atom in the ink repellent agent (C1) includes a side chain composed of a fluoroalkyl group which may contain an etheric oxygen atom and / or a fluoroalkyl group which may contain an etheric oxygen atom. Side chains having are preferred.
- the fluoroalkyl group may be linear or branched.
- Specific examples of the fluoroalkyl group not containing an etheric oxygen atom include the following structures. -CF 3 , -CF 2 CF 3 , -CF 2 CHF 2 ,-(CF 2 ) 2 CF 3 ,-(CF 2 ) 3 CF 3 ,-(CF 2 ) 4 CF 3 ,-(CF 2 ) 5 CF 3 ,-(CF 2 ) 6 CF 3 ,-(CF 2 ) 7 CF 3 ,-(CF 2 ) 8 CF 3 ,-(CF 2 ) 9 CF 3 ,-(CF 2 ) 11 CF 3 ,-(CF 2 ) 15 CF 3 .
- fluoroalkyl group containing an etheric oxygen atom examples include the following structures. -CF (CF 3 ) O (CF 2 ) 5 CF 3 , -CF 2 O (CF 2 CF 2 O) r1 CF 3, —CF (CF 3 ) O (CF 2 CF (CF 3 ) O) r 2 C 6 F 13 , And —CF (CF 3 ) O (CF 2 CF (CF 3 ) O) r3 C 3 F 7 .
- r1 is an integer of 1 to 8
- r2 is an integer of 1 to 4
- r3 is an integer of 1 to 5.
- the hydrocarbon chain constituting the main chain of the ink repellent (C1) specifically, the main chain obtained by polymerization of a monomer having an ethylenic double bond, -Ph-CH 2 - (where " Ph ”represents a benzene skeleton.) And a novolak-type main chain composed of repeating units.
- the ink repellent agent (C1) can further contain one or more side chains selected from the group consisting of a side chain having an ethylenic double bond and a side chain having an oxyalkylene group.
- One side chain may contain an ethylenic double bond and an oxyalkylene group.
- the side chain containing the acidic group may contain an ethylenic double bond and / or an oxyalkylene group.
- the ink repellent agent (C1) can contain side chains such as a dimethyl silicone chain, an alkyl group, a glycidyl group, an isobornyl group, an isocyanate group, and a trialkoxysilyl group.
- the main chain of the ink repellent (C1) is -Ph-CH 2 - if the main chain of the novolak type comprising repeating units of, usually, a benzene skeleton (Ph) constituting the main chain, a side chain having a fluorine atom
- a polymer in which a side chain having an acidic group is bonded and a side chain having an ethylenic double bond and an oxyalkylene side chain are optionally bonded is used as the ink repellent agent (C1).
- Each side chain may be bonded to the same benzene skeleton (Ph) or may be bonded to a different benzene skeleton (Ph).
- the number of side chains bonded to one benzene skeleton (Ph) is preferably one.
- the acid value in the ink repellent agent (C1) can be easily adjusted by adjusting the ratio of the side chain having an acidic group introduced into the main chain of the hydrocarbon chain of the ink repellent agent (C1).
- the fluorine atom content in the ink repellent agent (C1) can be easily adjusted by adjusting the proportion of side chains having fluorine atoms introduced into the main chain of the hydrocarbon chain of the ink repellent agent (C1). It can be done.
- the ink repellent agent (C2) is a partially hydrolyzed condensate of a hydrolyzable silane compound mixture (hereinafter also referred to as “mixture (M)”).
- the mixture (M) is a hydrolyzable silane compound having a fluoroalkylene group and / or a fluoroalkyl group and a group in which a hydrolyzable group is bonded to a silicon atom (hereinafter referred to as “hydrolyzable silane compound (s1)”). And a hydrolyzable silane compound having a group having an acidic group and a group having a hydrolyzable group bonded to a silicon atom and not containing a fluorine atom (hereinafter referred to as “hydrolyzable silane compound (s2)”). Is also included as an essential component, and optionally includes a hydrolyzable silane compound other than the hydrolyzable silane compound (s1) and the hydrolyzable silane compound (s2).
- the hydrolyzable silane compound optionally contained in the mixture (M) is a hydrolyzable silane compound in which four hydrolyzable groups are bonded to a silicon atom (hereinafter also referred to as “hydrolyzable silane compound (s3)”). .) Is preferred.
- hydrolyzable silane compound (s1) include the following compounds. F (CF 2 ) 4 CH 2 CH 2 Si (OCH 3 ) 3 , F (CF 2 ) 6 CH 2 CH 2 Si (OCH 3 ) 3 , F (CF 2 ) 6 CH 2 CH 2 CH 2 Si (OCH 3 ) 3 , F (CF 2 ) 8 CH 2 CH 2 Si (OCH 3 ) 3 , F (CF 2) 3 OCF ( CF 3) CF 2 O (CF 2) 2 CH 2 CH 2 Si (OCH 3) 3, F (CF 2) 2 O ( CF 2) 2 O (CF 2) 2 CH 2 CH 2 Si (OCH 3) 3.
- F (CF 2 ) 6 CH 2 CH 2 Si (OCH 3 ) 3 and F (CF 2 ) 3 OCF (CF 3 ) CF 2 O (CF 2 ) 2 CH 2 CH 2 Si (OCH 3 ) 3 are Particularly preferred.
- the content of the hydrolyzable silane compound (s1) in the mixture (M) is preferably such that the fluorine atom content in the partially hydrolyzed condensate obtained from the mixture is 5 to 55% by mass. More preferably, it is 10 to 55% by mass, still more preferably 12 to 40% by mass, and particularly preferably 15 to 30% by mass.
- the content ratio of the hydrolyzable silane compound (s1) is not less than the lower limit of the above range, good ink repellency can be imparted to the upper surface of the cured film. Compatibility with the decomposable silane compound is improved.
- the acidic group of the hydrolyzable silane compound (s2) is preferably a carboxy group, a phenolic hydroxyl group or a sulfo group.
- Specific examples of the hydrolyzable silane compound (s2) include the following compounds.
- R 22 represents the formula: —R 25 —COOH or —COO—R 25 OOC—R 25 —COOH (where R 25 represents a divalent hydrocarbon group having 1 to 10 carbon atoms, a single bond or a phenylene group. It is a group represented by.
- R 22 is —COO—R 25 OOC—R 25 —COOH, the solubility of the developer of the ink repellent agent (C2) is further improved, the residue of the opening is reduced, and the wettability of the ink by the IJ method is further increased. Good and preferable.
- R 21 is -COOR 24 (.
- R 24 is showing a hydrogen atom or a hydrocarbon group having 1 to 6 carbon atoms), a group represented by, -COO- (C 2 H 4 O ) i - (C 3 H 6 O) j- (C 4 H 8 O) k -R 28 (where R 28 represents a hydrogen atom or an alkyl group having 1 to 10 carbon atoms which may have a substituent).
- I represents an integer of 0 to 100
- j represents an integer of 0 to 100
- k represents an integer of 0 to 100
- i + j + k is 2 to 100.
- the order is arbitrary.
- Q 2 is a divalent hydrocarbon group having 1 to 10 carbon atoms.
- X 2 is a hydrolyzable group, and three X 2 may be different from each other or the same.
- X 2 is preferably a methoxy group or an ethoxy group.
- m is an integer of 0 or more, and n is an integer of 1 or more.
- X 2 is the same as in formula (c-2a).
- X 2 is the same as in formula (c-2a).
- the content ratio of the hydrolyzable silane compound (s2) in the mixture (M) is such that the acid value in the partially hydrolyzed condensate obtained from the mixture is 10 to 100 mgKOH / g.
- the acid value of the partially hydrolyzed condensate is preferably 20 to 100 mgKOH / g, more preferably 25 to 80 mgKOH / g, and further preferably 30 to 60 mgKOH / g.
- the obtained negative photosensitive resin composition has good solubility in a developer. Thereby, the negative photosensitive resin composition in the non-exposed part can be easily removed with a developer, and the developability is good.
- the acid value of the ink repellent agent (C) is not more than the above upper limit, the ink repellent layer formed on the upper layer portion of the cured film is sufficiently in close contact with the resin layer of the lower layer portion and is hardly affected by the developer. Without being received, it can remain after development and exhibit high ink repellency.
- hydrolyzable silane compound (s3) include the following compounds. Si (OCH 3 ) 4 , Si (OC 2 H 5 ) 4 , A partial hydrolysis condensate of Si (OCH 3 ) 4 , Partially hydrolyzed condensate of Si (OC 2 H 5 ) 4 .
- the content of the hydrolyzable silane compound (s3) in the mixture (M) is preferably 0.01 to 5 mol, particularly preferably 0.05 to 4 mol, relative to 1 mol of the hydrolyzable silane compound (s1). .
- the content ratio is not less than the lower limit of the above range, the film forming property of the ink repellent agent (C2) is good, and when it is not more than the upper limit value, the ink repellent property of the ink repellent agent (C2) is good.
- the mixture (M) can further optionally contain one or more hydrolyzable silane compounds other than the hydrolyzable silane compounds (s1) to (s3).
- hydrolyzable silane compound that the mixture (M) preferably contains include the following hydrolyzable silane compound (s4), hydrolyzable silane compound (s5), and hydrolyzable silane compound (s6).
- a hydrolyzable silane compound (s4) is particularly preferable.
- Hydrolyzable silane compound (s4) a hydrolyzable silane compound having a group having an ethylenic double bond and a group in which a hydrolyzable group is bonded to a silicon atom, and does not contain a fluorine atom.
- Hydrolyzable silane compound (s5) a hydrolyzable silane compound having a mercapto group or sulfide group and a hydrolyzable silyl group and containing no fluorine atom.
- Hydrolyzable silane compound (s6) a hydrolyzable silane compound having only a hydrocarbon group and a hydrolyzable group as a group bonded to a silicon atom.
- the content of the hydrolyzable silane compound (s4) in the mixture (M) is preferably 0.1 to 5 mol, particularly 0.5 to 4 mol, relative to 1 mol of the hydrolyzable silane compound (s1). preferable.
- the content ratio is equal to or more than the lower limit of the above range, the top transferability of the ink repellent agent (C2) is good, and the fixability of the ink repellent agent (C2) in the ink repellent layer including the top surface after shifting to the top surface. Further, the storage stability of the ink repellent agent (C2) is good.
- the amount is not more than the upper limit, the ink repellency of the ink repellent agent (C2) is good.
- hydrolyzable silane compound (s5) include HS— (CH 2 ) 3 —Si (OCH 3 ) 3 , HS— (CH 2 ) 3 —Si (CH 3 ) (OCH 3 ) 2 , [( 1,2,3,4-tetrathiabutane-1,4-diyl) bis (trimethylene)] bis (triethoxysilane).
- the content of the hydrolyzable silane compound (s5) in the mixture (M) is preferably 0 to 2.0 mol, particularly 0 to 1.5 mol, per 1 mol of the hydrolyzable silane compound (s1). preferable.
- the content ratio is equal to or more than the lower limit of the above range, the top transferability of the ink repellent agent (C2) is good, and the fixability of the ink repellent agent (C2) in the ink repellent layer including the top surface after shifting to the top surface. Further, the storage stability of the ink repellent agent (C2) is good.
- the amount is not more than the upper limit, the ink repellency of the ink repellent agent (C2) is good.
- hydrolyzable silane compound (s6) include the following compounds.
- Ph represents a phenyl group.
- the content of the hydrolyzable silane compound (s6) in the mixture (M) is preferably 0 to 1.0 mol, particularly 0 to 0.08 mol, relative to 1 mol of the hydrolyzable silane compound (s1). preferable. Storage stability is favorable in a content rate being more than the lower limit of the said range. When it is at most the upper limit value, the ink applicability of the dot portion is good.
- hydrolyzable silane compounds include an epoxy group and a hydrolyzable silyl group, a hydrolyzable silane compound (s7) containing no fluorine atom, an oxyalkylene group and a hydrolyzable silyl group, Hydrolyzable silane compound not containing fluorine atom (s8), having sulfide and hydrolyzable silyl group, hydrolyzable silane compound not containing fluorine atom (s9), having ureido group and hydrolyzable silyl group And hydrolyzable silane compound (s10) having no fluorine atom, hydrolyzable silane compound (s11) having an amino group and a hydrolyzable silyl group and not containing a fluorine atom.
- hydrolyzable silane compound (s7) examples include 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycol.
- Sidoxypropylmethyldimethoxysilane and 3-glycidoxypropylmethyldiethoxysilane are used as the hydrolyzable silane compound (s8), for example, CH 3 O (C 2 H 4 O) k Si (OCH 3 ) 3 (poly Oxyethylene group-containing trimethoxysilane (here, k is, for example, about 10), hydrolyzable silane compound (s9), for example, bis (triethoxysilylpropyl) tetrasulfide, hydrolyzable silane compound ( s10), for example, 3-ureidopropyltriethoxysilane, water As a solution silane compound (s11), for example, N- phenyl-3-aminopropyltrimethoxysilane.
- silane compound (s11) for example, N- phenyl-3-aminopropyltrimethoxysilane.
- the ink repellent agent (C2) contains the hydrolyzable silane compound (s8)
- the dispersion stability and storage stability of the ink repellent agent (C2) are improved, which is preferable.
- the ink repellent agent (C2) contains a hydrolyzable silane compound (s9)
- the ink repellency is easily exhibited even at a low exposure amount, which is preferable.
- the hydrolyzable silane compound (s1) is n1
- the hydrolyzable silane compound (s2) is n2
- the hydrolyzable silane compound (s3) is n3, and the hydrolyzable silane compound (s4).
- ) Is n4, the hydrolyzable silane compound (s5) is n5, and the hydrolyzable silane compound (s6) is n6, and a partial hydrolysis condensate of the mixture (M) is included.
- n1 to n6 represent the mole fraction of each structural unit relative to the total molar amount of the structural units.
- n1> 0, n2> 0, n3 ⁇ 0, n4 ⁇ 0, n5 ⁇ 0, n6 ⁇ 0, n1 + n2 + n3 + n4 + n5 + n6 1.
- n1: n2: n3 corresponds to the preparation composition of the hydrolyzable silane compounds (s1), (s2), (s3), (s4), (s5), and (s6) in the mixture (M).
- the molar ratio of each component is designed from the balance of the effect of each component.
- n1 is preferably 0.02 to 0.4 in such an amount that the fluorine atom content in the ink repellent agent (C2) falls within the above-mentioned preferable range.
- n2 is preferably 0.003 to 0.03 in such an amount that the acid value in the ink repellent agent (C2) falls within the above range.
- n3 is preferably 0 to 0.98, particularly preferably 0.05 to 0.6.
- n4 is preferably 0 to 0.4, particularly preferably 0 to 0.27.
- n5 is preferably 0 to 0.1, particularly preferably 0 to 0.07.
- n6 is preferably 0 to 0.2, particularly preferably 0 to 0.15
- the mass average molecular weight (Mw) of the ink repellent agent (C2) is preferably 500 or more, preferably less than 1 ⁇ 10 6 , and particularly preferably 5 ⁇ 10 3 or less.
- Mw mass average molecular weight
- the mass average molecular weight (Mw) is not less than the lower limit, the ink repellent agent (C2) is likely to shift to the upper surface when a cured film is formed using the negative photosensitive resin composition.
- the mass average molecular weight (Mw) of the ink repellent agent (C2) can be adjusted by manufacturing conditions.
- the ink repellent agent (C2) can be produced by subjecting the above-mentioned mixture (M) to hydrolysis and condensation reaction by a known method. This reaction is catalyzed by alkali catalysts such as sodium hydroxide and tetramethylammonium hydroxide (TMAH), inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid and phosphoric acid, or organic acids such as acetic acid, oxalic acid and maleic acid. Can be used as Moreover, a well-known solvent can be used for the said reaction.
- the ink repellent agent (C2) obtained by the above reaction may be blended in a negative photosensitive resin composition in the form of a solution together with a solvent.
- the content ratio of the ink repellent agent (C) in the total solid content in the negative photosensitive resin composition is a content ratio at which the surface satisfies the above characteristics in the partition obtained using the same.
- the content ratio depends on the type of the ink repellent agent (C) to be used, but specifically, 0.01 to 10% by mass is preferable, and 0.1 to 2% by mass is more preferable.
- the content ratio is at least the lower limit of the above range, the upper surface of the cured film formed from the negative photosensitive resin composition has excellent ink repellency. Adhesiveness of a cured film and a base material becomes it favorable that it is below the upper limit of the said range.
- the photopolymerization initiator (D) in the present invention is not particularly limited as long as it is a compound having a function as a photopolymerization initiator, and a compound that generates a radical by light is preferable.
- Examples of the photopolymerization initiator (D) include ⁇ -diketones such as methylphenylglyoxylate and 9,10-phenanthrenequinone; acyloins such as benzoin; benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and the like.
- thioxanthones such as thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, 2,4-dimethylthioxanthone, isopropylthioxanthone, 2,4-diethylthioxanthone; benzophenone, 4,4'-bis (dimethylamino) Benzophenones such as benzophenone and 4,4′-bis (diethylamino) benzophenone; acetophenone, 2- (4-toluenesulfonyloxy) -2-phenylacetophenone, p-dimethylaminoacetophene Non, 2,2′-dimethoxy-2-phenylacetophenone, p-methoxyacetophenone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, 2-benzyl-2- Acetophenones such as dimethyla
- Acylphosphine oxides such as oxides; 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O-benzoyloxime), ethanone 1- [9-ethyl-6- (2-methylbenzoyl)- Oxime esters such as 9H-carbazol-3-yl] -1- (O-acetyloxime), aliphatics such as triethanolamine, methyldiethanolamine, triisopropanolamine, n-butylamine, N-methyldiethanolamine, diethylaminoethyl methacrylate Examples include amines.
- benzophenones, aminobenzoic acids and aliphatic amines are preferably used together with other radical initiators because they may exhibit a sensitizing effect.
- photopolymerization initiator (D) examples include 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpho Linophenyl) -butan-1-one, 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O-benzoyloxime), ethanone 1- [9-ethyl-6- (2-methyl) Benzoyl) -9H-carbazol-3-yl] -1- (O-acetyloxime) or 2,4-diethylthioxanthone is preferred. Furthermore, combinations of these with benzophenones, for example, 4,4'-bis (diethylamino) benzophenone are particularly preferred.
- a photoinitiator (D) may be used individually by 1 type, or may use 2 or more types together.
- the content of the photopolymerization initiator (D) in the total solid content in the negative photosensitive resin composition is preferably 0.1 to 50% by mass, more preferably 0.5 to 30% by mass, and 1 to 15% by mass. % Is particularly preferred. When the content ratio is in the above range, the photo-curing property and developability of the negative photosensitive resin composition are good.
- solvent (E) When the negative photosensitive resin composition of the present invention contains the solvent (E), the viscosity is reduced, and the negative photosensitive resin composition can be easily applied to the substrate surface. As a result, a coating film of a negative photosensitive resin composition having a uniform film thickness can be formed.
- a known solvent is used as the solvent (E).
- a solvent (E) may be used individually by 1 type, or may use 2 or more types together.
- Examples of the solvent (E) include alkylene glycol alkyl ethers, alkylene glycol alkyl ether acetates, alcohols, solvent naphtha, and water. Among these, at least one solvent selected from the group consisting of alkylene glycol alkyl ethers, alkylene glycol alkyl ether acetates, and alcohols is preferable.
- diethylene glycol ethyl methyl ether, diethylene glycol monoethyl ether acetate, N, N-dimethylisobutyramide, 3-methoxy-N, N-dimethylpropionamide, and 3-n-butoxy-N, N-dimethylpropionamide have a boiling point of 150 ° C. This is preferable because uneven coating and the like tend to be suppressed.
- a solvent (E) contains water
- content of water is 10 mass% or less of the whole solvent (E).
- the water content is more preferably 1 to 10% by mass.
- the content ratio of the solvent (E) in the negative photosensitive resin composition is preferably 10 to 99% by mass, more preferably 20 to 95% by mass, and particularly preferably 50 to 90% by mass with respect to the total amount of the composition.
- the total amount of the alkali-soluble resin (A) and the crosslinking agent (B) is 100% by mass, preferably 0.1 to 3000% by mass, and more preferably 0.5 to 2000% by mass.
- the thiol compound (G) optionally contained in the negative photosensitive resin composition of the present invention is a compound having two or more mercapto groups in one molecule. If the negative photosensitive resin composition of this invention contains a thiol compound (G), the radical of a thiol compound (G) will produce
- This ene-thiol reaction is different from the usual radical polymerization of ethylenic double bonds, and is not subject to reaction inhibition by oxygen, so it has high chain mobility and also undergoes crosslinking at the same time as polymerization.
- the shrinkage rate is low, and there is an advantage that a uniform network can be easily obtained.
- the negative photosensitive resin composition of the present invention contains a thiol compound (G), it can be sufficiently cured even at a low exposure amount as described above, and includes a partition upper surface that is particularly susceptible to reaction inhibition by oxygen. Since the photocuring is sufficiently performed also in the upper layer portion, it is possible to impart good ink repellency to the upper surface of the partition wall.
- G thiol compound
- the mercapto group in the thiol compound (G) is preferably contained 2 to 10 in one molecule, more preferably 2 to 8 and even more preferably 2 to 5. From the viewpoint of storage stability of the negative photosensitive resin composition, 3 is particularly preferable.
- the molecular weight of the thiol compound (G) is not particularly limited.
- the mercapto group equivalent represented by [molecular weight / number of mercapto groups] is preferably 40 to 1,000, more preferably 40 to 500, and more preferably 40 to 250, from the viewpoint of curability at low exposure. Is particularly preferred.
- thiol compound (G) examples include tris (2-mercaptopropanoyloxyethyl) isocyanurate, pentaerythritol tetrakis (3-mercaptobutyrate), trimethylolpropane tristhioglycolate, pentaerythritol tristhioglycol.
- the content ratio is a mercapto group with respect to 1 mol of the ethylenic double bond of the total solid content in the negative photosensitive resin composition. Is preferably 0.0001 to 1 mol, more preferably 0.0005 to 0.5 mol, and particularly preferably 0.001 to 0.5 mol. Further, the amount is preferably 0.1 to 1200% by mass, more preferably 0.2 to 1000% by mass with respect to 100% by mass of the alkali-soluble resin (A). When the content ratio of the thiol compound (G) is within the above range, the photo-curability and developability of the negative photosensitive resin composition are good even at a low exposure amount.
- the negative photosensitive resin composition of the present invention can optionally contain a phosphoric acid compound (H) in order to improve the adhesion of the obtained cured film to a substrate, a transparent electrode material such as ITO, and the like.
- Such a phosphoric acid compound (H) is not particularly limited as long as it can improve the adhesion of a cured film to a substrate, a transparent electrode material, etc., but the ethylenically unsaturated double molecule in the molecule.
- a phosphoric acid compound having a bond is preferable.
- a compound having a (meth) acryloyl group which is an ethylenically unsaturated double bond or a vinyl phosphate compound is preferred.
- Examples of the phosphoric acid (meth) acrylate compound used in the present invention include mono (2- (meth) acryloyloxyethyl) acid phosphate, di (2- (meth) acryloyloxyethyl) acid phosphate, and di (2-acryloyloxyethyl). Examples include acid phosphate, tris ((meth) acryloyloxyethyl) acid phosphate, mono (2-methacryloyloxyethyl) caproate acid phosphate, and the like.
- phosphoric acid compound (H) phenylphosphonic acid and the like can be used in addition to the phosphoric acid compound having an ethylenically unsaturated double bond in the molecule.
- the negative photosensitive resin composition of the present invention may contain, as the phosphoric acid compound (H), one kind of compound classified as such, or may contain two or more kinds.
- the content is preferably 0.01 to 10% by mass with respect to the total solid content in the negative photosensitive resin composition, 0.1 to 5% by mass is particularly preferable. Further, 0.01 to 200% by mass is preferable and 0.1 to 100% by mass is more preferable with respect to 100% by mass of the alkali-soluble resin (A).
- the content ratio of the phosphoric acid compound (H) is in the above range, the adhesion between the obtained cured film and the substrate is good.
- the negative photosensitive resin composition in the present invention may further include a polymerization inhibitor, a thermal crosslinking agent, a polymer dispersant, a dispersion aid, a silane coupling agent, fine particles, a curing accelerator, a thickener, if necessary.
- You may contain 1 or more types of other additives chosen from the group which consists of a plasticizer, an antifoamer, a leveling agent, and a repellency inhibitor.
- the negative photosensitive resin composition of the present invention can be obtained by mixing predetermined amounts of the above components.
- the negative photosensitive resin composition of the present invention is particularly effective when used for forming a cured film or a partition used for an optical element, for example, an organic EL element, a quantum dot display, a TFT array, or a thin film solar cell.
- the upper surface is a partition wall having good ink repellency and good development adhesion to the substrate, and a development residue is formed in the opening partitioned by the partition wall. A sufficiently small number of partition walls can be manufactured.
- the partition according to the present invention is a partition made of a cured film of the above-described negative photosensitive resin composition of the present invention formed so as to partition the substrate surface into a plurality of sections for forming dots.
- the partition wall is, for example, applied to the surface of a substrate such as a substrate, the negative photosensitive resin composition of the present invention, dried as necessary to remove the solvent, etc. It is obtained by developing after masking, exposing. By development, an unexposed portion is removed by masking, and an opening corresponding to a dot forming section is formed together with a partition.
- the partition wall of the embodiment according to the present invention is a partition wall having good ink repellency on the upper surface and good development adhesion to the substrate, and a development residue is present in the opening partitioned by the partition wall.
- an optical element particularly an organic EL element, a quantum dot display, a TFT array, or a thin-film solar cell manufactured by the IJ method
- ink can be uniformly applied to the opening to form dots with high accuracy. A remarkable effect is exhibited.
- FIGS. 1A to 1D an example of a method for manufacturing a partition according to an embodiment of the present invention will be described with reference to FIGS. 1A to 1D, but the method for manufacturing a partition is not limited to the following.
- the following manufacturing methods are demonstrated as a negative photosensitive resin composition containing a solvent (E).
- a negative photosensitive resin composition is applied to one entire main surface of the substrate 1 to form a coating film 21.
- the ink repellent agent (C) is totally dissolved and uniformly dispersed in the coating film 21.
- the ink repellent agent (C) is schematically shown, and does not actually exist in such a particle shape.
- the coating film 21 is dried to form a dry film 22.
- the drying method include heat drying, reduced pressure drying, and reduced pressure heat drying.
- the heating temperature is preferably 50 to 120 ° C. in the case of heat drying.
- the ink repellent agent (C) moves to the upper layer of the dry film. Even when the negative photosensitive resin composition does not contain the solvent (E), the upper surface transition of the ink repellent agent (C) is similarly achieved in the coating film.
- the dry film 22 is exposed to light through a photomask 30 having a masking portion 31 having a shape corresponding to the opening surrounded by the partition walls.
- the film after the dry film 22 is exposed is referred to as an exposure film 23.
- the exposed portion 23 ⁇ / b> A is photocured, and the non-exposed portion 23 ⁇ / b> B is in the same state as the dry film 22.
- excimer laser such as visible light; ultraviolet light; far ultraviolet light; KrF excimer laser light, ArF excimer laser light, F 2 excimer laser light, Kr 2 excimer laser light, KrAr excimer laser light, and Ar 2 excimer laser light.
- Examples include light; X-ray; electron beam.
- the light to be irradiated is preferably light having a wavelength of 100 to 600 nm, more preferably light having a wavelength of 300 to 500 nm, particularly preferably light containing i-line (365 nm), h-line (405 nm) or g-line (436 nm). Moreover, you may cut light below 330 nm as needed.
- the exposure method includes full-surface batch exposure, scan exposure, and the like. You may expose in multiple times with respect to the same location. At this time, the multiple exposure conditions may or may not be the same.
- Exposure amount In any of the above exposure method, for example, preferably 5 ⁇ 1,000mJ / cm 2, more preferably 5 ⁇ 500mJ / cm 2, more preferably 5 ⁇ 300mJ / cm 2, 5 ⁇ 200mJ / cm 2 is particularly preferable, and 5 to 50 mJ / cm 2 is most preferable.
- the exposure amount is appropriately optimized depending on the wavelength of light to be irradiated, the composition of the negative photosensitive resin composition, the thickness of the coating film, and the like.
- the exposure time per unit area is not particularly limited, and is designed from the exposure power of the exposure apparatus to be used and the required exposure amount. In the case of scan exposure, the exposure time is determined from the light scanning speed.
- the exposure time per unit area is usually about 1 to 60 seconds.
- FIG. 1D shows a state after the non-exposed portion 23B is removed by development.
- the negative photosensitive resin composition all of the alkali-soluble resin (A), the cross-linking agent (B), and the ink repellent agent (C) have an acidic group. Dissolution and removal with a liquid are easily performed, and the composition hardly remains in the opening 5.
- the partition 4 which is a cured product of the negative photosensitive resin composition is excellent in development adhesion, it is sufficiently adhered to the substrate 1 even after development.
- the uppermost layer including the upper surface is the ink repellent layer 4A.
- the ink repellent agent (C) does not have a side chain having an ethylenic double bond
- the ink repellent agent (C) is present in a high concentration as it is in the uppermost layer and becomes an ink repellent layer.
- the alkali-soluble resin (A) present around the ink repellent agent (C), the thiol compound (G) optionally contained, and other photocuring components are strongly photocured to cause the ink repellent agent. (C) is fixed to the ink repellent layer.
- the ink repellent agent (C) When the ink repellent agent (C) has a side chain having an ethylenic double bond, the ink repellent agent (C) is mutually and / or alkali-soluble resin (A), and further optionally contains a thiol compound (G) or It is photocured together with other photocuring components to form an ink repellent layer 4A in which the ink repellent agent (C) is firmly bonded.
- the ink repellent layer 4A has an ink-repellent layer on the lower side of the ink-repellent layer 4A, in which mainly the alkali-soluble resin (A) and the thiol compound (G) optionally contained, and other photocurable components are photocured.
- a layer 4B containing almost no agent (C) is formed.
- the ink repellent layer formed on the uppermost layer of the partition wall is easily removed during development.
- the ink repellent agent (C) whose acid value is regulated within a predetermined range, it is easy to dissolve and remove with an alkaline developer in the non-exposed area at the time of development.
- the ink repellent layer 4 ⁇ / b> A formed in the upper layer can remain without being substantially affected by the alkaline developer. Further, since the ink repellent agent (C) is sufficiently fixed to the partition including the ink repellent layer 4A and the lower layer 4B, it hardly migrates to the opening during development.
- the partition 4 may be further heated after development.
- the heating temperature is preferably 130 to 250 ° C.
- the partition 4 is hardened by heating. Further, the ink repellent agent (C) is more firmly fixed in the ink repellent layer 4A.
- the cured resin film and the partition wall 4 according to the present invention thus obtained have good ink repellency on the upper surface even when the exposure is performed at a low exposure amount.
- the ink repellent (C) hardly exists in the opening 5 after development, and the uniform coating property of the ink in the opening 5 can be sufficiently secured.
- the substrate 1 with the partition walls 4 may be subjected to ultraviolet / ozone treatment.
- the width of the partition formed from the negative photosensitive resin composition of the present invention is preferably 100 ⁇ m or less, and particularly preferably 20 ⁇ m or less.
- the distance between adjacent partition walls (pattern width) is preferably 300 ⁇ m or less, and particularly preferably 100 ⁇ m or less.
- the height of the partition wall is preferably 0.05 to 50 ⁇ m, particularly preferably 0.2 to 10 ⁇ m.
- the partition formed from the negative photosensitive resin composition of the present invention has few irregularities in the edge portion when formed to the above width, and is excellent in linearity.
- the high linearity in the partition walls is particularly remarkable when a resin (A-2) in which an acidic group and an ethylenic double bond are introduced into an epoxy resin is used as the alkali-soluble resin.
- A-2 a resin in which an acidic group and an ethylenic double bond are introduced into an epoxy resin
- the partition according to the present invention can be used as a partition having the opening as an ink injection region when pattern printing is performed by the IJ method.
- pattern printing is performed by the IJ method
- the partition wall according to the present invention is formed so that its opening coincides with a desired ink injection region, the partition top surface has good ink repellency. Ink can be prevented from being injected into an undesired opening, that is, an ink injection region beyond the partition.
- the opening surrounded by the partition wall has good ink wetting and spreading properties, it is possible to print the ink uniformly without causing white spots or the like in a desired region.
- the partition wall according to the present invention is an optical element having a partition located between a plurality of adjacent dots on the surface of a substrate on which dots are formed by the IJ method, particularly an organic EL element, a quantum dot display, a TFT array, or a thin film. It is useful as a partition for solar cells.
- an organic EL element As an organic EL element, a quantum dot display, a TFT array, or a thin film solar cell as an optical element according to the present invention, an organic EL having a plurality of dots and a partition wall according to the present invention located between adjacent dots on the substrate surface It is an element, a quantum dot display, a TFT array, or a thin film solar cell.
- the dots are preferably formed by the IJ method.
- the organic EL element has a structure in which a light emitting layer of an organic thin film is sandwiched between an anode and a cathode, and the partition wall according to the present invention is a partition use separating an organic light emitting layer, a partition use separating an organic TFT layer, and a coating type oxide semiconductor. It can be used for separating partition applications.
- the organic TFT array element is a semiconductor layer including a plurality of dots arranged in a matrix in plan view, each pixel having a pixel electrode and a TFT as a switching element for driving it, and including a TFT channel layer.
- the organic TFT array element is provided as a TFT array substrate in, for example, an organic EL element or a liquid crystal element.
- an organic EL element for example, an organic EL element, an example in which dots are formed in the opening by the IJ method using the partition obtained above will be described below.
- the formation method of the dot in optical elements, such as an organic EL element concerning this invention, is not limited to the following.
- FIG. 2A and 2B schematically show a method of manufacturing an organic EL element using the partition walls 4 formed on the substrate 1 shown in FIG. 1D.
- the partition 4 on the substrate 1 is formed such that the opening 5 matches the dot pattern of the organic EL element to be manufactured.
- ink 10 is dropped from the inkjet head 9 into the opening 5 surrounded by the partition wall 4 and a predetermined amount of ink 10 is injected into the opening 5.
- known inks for organic EL elements are appropriately selected and used in accordance with the function of dots.
- An optical element (an organic EL element, a quantum dot display, a TFT array, or a thin film solar cell) according to an embodiment of the present invention uses a partition wall according to the present invention, so that ink is formed in an opening partitioned by the partition wall in the manufacturing process.
- an optical element an organic EL element, a quantum dot display, a TFT array, or a thin-film solar cell having dots formed with high accuracy.
- an organic EL element can be manufactured as follows, for example, it is not limited to this.
- a light-transmitting electrode such as tin-doped indium oxide (ITO) is formed on a light-transmitting substrate such as glass by a sputtering method or the like.
- the translucent electrode is patterned as necessary.
- partition walls are formed in a lattice pattern in plan view along the outline of each dot by a photolithography method including coating, exposure and development.
- the materials for the hole injection layer, the hole transport layer, the light emitting layer, the hole blocking layer, and the electron injection layer are respectively applied and dried in the dot formation openings by the IJ method.
- Laminate The kind and number of organic layers formed in the opening for forming dots are appropriately designed.
- a reflective electrode such as aluminum or a translucent electrode such as ITO is formed by vapor deposition or the like.
- quantum dot display can be manufactured, for example, as follows, but is not limited thereto.
- a light-transmitting electrode such as ITO is formed on a light-transmitting substrate such as glass by a sputtering method or the like.
- the translucent electrode is patterned as necessary.
- partition walls are formed in a lattice shape in plan view along the outline of each dot by photolithography including coating, exposure and development.
- the materials for the hole injection layer, the hole transport layer, the quantum dot layer, the hole blocking layer, and the electron injection layer are applied and dried in the dot formation openings by the IJ method. Laminate sequentially. The kind and number of organic layers formed in the opening for forming dots are appropriately designed.
- a reflective electrode such as aluminum or a translucent electrode such as ITO is formed by vapor deposition or the like.
- optical element of the embodiment according to the present invention can be applied to a blue light conversion type quantum dot display manufactured as follows, for example.
- a negative photosensitive resin composition of the present invention is used for a translucent substrate such as glass, and partition walls are formed in a lattice shape in plan view along the outline of each dot.
- a nanoparticle solution that converts blue light to green light, a nanoparticle solution that converts blue light to red light, and a blue color ink if necessary are dried in the dot formation opening by the IJ method.
- a liquid crystal display having excellent color reproducibility can be obtained by using a light source that emits blue light as a backlight and using the module as a color filter alternative.
- the TFT array can be manufactured, for example, as follows, but is not limited thereto.
- a gate electrode such as aluminum or an alloy thereof is formed on a light-transmitting substrate such as glass by a sputtering method or the like. This gate electrode is patterned as necessary.
- a gate insulating film such as silicon nitride is formed by a plasma CVD method or the like.
- a source electrode and a drain electrode may be formed over the gate insulating film.
- the source electrode and the drain electrode can be produced by forming a metal thin film such as aluminum, gold, silver, copper, or an alloy thereof by, for example, vacuum deposition or sputtering.
- a resist is coated, exposed and developed to leave the resist in a portion where the electrode is to be formed, and then exposed with phosphoric acid or aqua regia. There is a method of removing the metal and finally removing the resist.
- a resist is applied in advance, exposed and developed to leave the resist in a portion where it is not desired to form an electrode, and after forming the metal thin film, the photoresist is applied together with the metal thin film. There is also a technique to remove.
- the source electrode and the drain electrode may be formed by a method such as ink jet using a metal nanocolloid such as silver or copper.
- partition walls are formed in a lattice pattern in plan view along the outline of each dot by photolithography including coating, exposure and development.
- a semiconductor solution is applied in the dot forming opening by the IJ method, and the solution is dried to form a semiconductor layer.
- an organic semiconductor solution or an inorganic coating type oxide semiconductor solution can also be used.
- the source electrode and the drain electrode may be formed by using a method such as inkjet after forming the semiconductor layer.
- a transparent electrode such as ITO is formed by sputtering or the like, and a protective film such as silicon nitride is formed.
- Examples 1 to 9 are examples, and examples 10 to 16 are comparative examples.
- PGMEA is an abbreviation for propylene glycol monomethyl ether acetate.
- A-1 A resin solution obtained by reacting a cresol novolac type epoxy resin with acrylic acid and then with 1,2,3,6-tetrahydrophthalic anhydride to purify a resin into which an acryloyl group and a carboxy group have been introduced with hexane ( Solid content 70% by mass, acid value 60 mgKOH / g, mass average molecular weight 9.2 ⁇ 10 3 ).
- A-2 RE-310S (manufactured by Nippon Kayaku Co., Ltd., bifunctional bisphenol-A type epoxy resin, epoxy equivalent: 184.0 g / equivalent) described in Example 1 (paragraph 0045) in JP-A-2003-268067 A polyurethane compound solution obtained by reacting with acrylic acid, then with dimethylolpropionic acid and trimethylhexamethylene diisocyanate, and finally with glycidyl methacrylate (solid content 65 mass%, acid value 79.32 mg KOH / g).
- (Polyfunctional low molecular weight compound (B1)) B1-1 2,2,2-triacryloyloxymethylethylphthalic acid (acid value 87 mg KOH / g, molecular weight 446).
- B1-2 Succinic acid ester of dipentaerythritol pentaacrylate (acid value 92 mg KOH / g, molecular weight 612).
- 2-HEMA 2-hydroxyethyl methacrylate
- V-65 (2,2′-azobis (2,4-dimethylvaleronitrile)
- n-DM n-dodecyl mercaptan
- BEI 1,1- (bisacryloyloxymethyl) ethyl isocyanate.
- DBTDL Dibutyltin dilaurate TBQ: t-butyl-p-benzoquinone
- MEK 2-butanone
- D-1 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one.
- D-2 4,4′-bis (diethylamino) benzophenone.
- ink repellent agents (C1-1), ink repellent agents (C2-1) to (C2-3) and ink repellent agents (Cf-1) to (Cf-3) for comparative examples used in Examples are as follows. Synthesized as follows.
- ink repellent agent (C1-1) ink repellent agent (C1-1) concentration: 10 mass%, hereinafter also referred to as “ink repellent agent (C1-1) solution”.
- Mn number average molecular weight
- Mw mass average molecular weight
- C fluorine atom content
- C C.
- the content was 2.69 (mmol / g) and the acid value was 32.8 (mgKOH / g).
- the acid value was 1.73 (mmol / g) and the acid value was 31.6 (mgKOH / g).
- Mn number average molecular weight
- Mw mass average molecular weight
- C fluorine atom content
- C C.
- the content was 1.05 (mmol / g) and the acid value was 50.3 (mgKOH / g).
- Mn number average molecular weight
- Mw mass average molecular weight
- C fluorine atom content
- C C.
- the content was 1.76 (mmol / g) and the acid value was 227.1 (mgKOH / g).
- Example 1 Production of negative photosensitive resin composition and production of cured film (partition)] (Manufacture of negative photosensitive resin composition) 0.25 g of the (C1-1) solution obtained in Synthesis Example 1 above, 16.07 g of A-1 (solid content is 11.25 g, the rest is EDGAC as a solvent), 6.25 g of B1-1, B2 -1 g of 5.00 g, D-1.50 g, D-2 0.75 g, E-1 70.18 g were placed in a 200 cm 3 stirring vessel and stirred for 5 hours to give negative photosensitivity. A resin composition was produced.
- Table 1 shows the solid content concentration (% by mass) of the negative photosensitive resin composition, the composition (% by mass) of the solid content in the negative photosensitive resin composition, the composition of the solvent (% by mass), and the multifunctional low
- the ratio (mass%) of the polyfunctional low molecular weight compound (B1) with respect to the sum total of a molecular weight compound (B1) and a non-acidic crosslinking agent (B2) is shown.
- the negative photosensitive resin composition was applied to the cleaned ITO substrate surface using a spinner and then dried on a hot plate at 100 ° C. for 2 minutes to form a dry film having a thickness of 2.4 ⁇ m.
- the exposure power (exposure output) in terms of 365 nm is 25 mW / through 18, 20, 30, 40, 50 ⁇ m ⁇ 1000 ⁇ m (a pattern having a spacing of 50 ⁇ m is repeated in a range of 20 mm ⁇ 20 mm).
- the entire surface was irradiated with UV light from an ultra-high 4 pressure mercury lamp of cm 2 . During the exposure, light of 330 nm or less was cut.
- the distance between the dry film and the photomask was 50 ⁇ m.
- the exposure conditions were an exposure time of 6 seconds and an exposure amount of 150 mJ / cm 2 .
- the ITO substrate after the exposure treatment was developed by immersing it in a 0.4 mass% tetramethylammonium hydroxide aqueous solution for 40 seconds, and the unexposed portion was washed away with water and dried.
- an ITO substrate with a cured film (partition wall) 1 having a pattern corresponding to the opening pattern of the photomask was obtained by heating on a hot plate at 230 ° C. for 60 minutes.
- a dry film of the negative photosensitive resin composition is formed on the surface of the ITO substrate in the same manner as described above, and a photomask (the size of the light shielding part: 100 ⁇ m ⁇ 200 ⁇ m and the width of the opening (exposed part): 20 ⁇ m.
- the dried film is exposed under the same exposure conditions as above using an exposure pattern of 20 m ⁇ 20 mm, and the exposure amount is 150 mJ / cm 2. Development was performed under the same conditions, and heating was performed on a hot plate at 230 ° C. for 60 minutes to obtain an ITO substrate with a cured film 2 in a pattern in which a dot portion (100 ⁇ m ⁇ 200 ⁇ m) was surrounded by a partition having a line width of 20 ⁇ m.
- Example 2 A negative photosensitive resin composition, a cured resin film, and a partition wall were produced in the same manner as in Example 1 except that the negative photosensitive resin composition was changed to the composition shown in Table 1 or Table 2.
- ⁇ Spreads uniformly within the dot, and the material reaches the partition wall.
- X Not spread within the dot.
- Photomask having an opening pattern of the cured resin film 1 (opening portions (exposure portions) are 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 16, 18, 20 , 30, 40, 50 ⁇ m ⁇ 1000 ⁇ m), the partition walls obtained with an exposure amount of 150 mJ / cm 2 were observed with a microscope, and judged according to the following criteria:
- ⁇ A line with a mask width of less than 10 ⁇ m remains.
- ⁇ A line of 10 ⁇ m or more and less than 20 ⁇ m remains.
- X A line of 20 ⁇ m or more and 50 ⁇ m or less remains.
- XX No line pattern.
- the liquid repellent at the upper part of the partition wall was selected by selecting the crosslinking agent (B) and the ink repellent agent (C).
- the coating property is good, the IJ coating property in the dots surrounded by the partition walls is good, and a high-definition partition pattern can be formed.
- the negative photosensitive resin composition of the present invention can be suitably used as a composition for forming barrier ribs when performing pattern printing by the IJ method in organic EL elements, quantum dot displays, TFT arrays, or thin film solar cells. it can.
- the barrier ribs according to the present invention include barrier ribs (banks) for pattern printing of organic layers such as light emitting layers by the IJ method in organic EL elements, or quantum dot layers and hole transport layers in quantum dot displays by the IJ method. Can be used as partition walls (banks) for pattern printing.
- the partition according to the present invention can also be used as a partition for pattern printing of a conductor pattern or a semiconductor pattern by the IJ method in a TFT array.
- the partition according to the present invention can be used as a partition for pattern printing of an organic semiconductor layer, a gate electrode, a source electrode, a drain electrode, a gate wiring, a source wiring, and the like forming a channel layer of a TFT by an IJ method.
Abstract
Description
[1] 光硬化性官能基を有するアルカリ可溶性樹脂(A)、1分子中に酸性基と2個以上の光硬化性官能基を有する多官能低分子量化合物(B1)を含む架橋剤(B)、酸性基とフッ素原子を有し酸価が10~100mgKOH/gである撥インク剤(C)、光重合開始剤(D)、および溶媒(E)を含むネガ型感光性樹脂組成物。
[2] 前記多官能低分子量化合物(B1)は、光硬化性官能基を4個以上有する[1]に記載のネガ型感光性樹脂組成物。
[3] 前記多官能低分子量化合物(B1)は、ジペンタエリスリトール骨格を有する[1]または[2]に記載のネガ型感光性樹脂組成物。
[4] 前記撥インク剤(C)中のフッ素原子の含有率は、5~55質量%である[1]~[3]のいずれかに記載のネガ型感光性樹脂組成物。
[5] 前記撥インク剤(C)は、光硬化性官能基を含む[1]~[4]のいずれかに記載のネガ型感光性樹脂組成物。
[6] 前記架橋剤(B)は、さらに1分子中に2個以上の光硬化性官能基を有し、酸性基を有しない架橋剤(B2)を含む、[1]~[5]のいずれかに記載のネガ型感光性樹脂組成物。
[7] 前記多官能低分子量化合物(B1)と前記架橋剤(B2)の合計100質量部に対して前記多官能低分子量化合物(B1)を10~90質量部の割合で含有する[6]記載のネガ型感光性樹脂組成物。 The present invention has the following configuration.
[1] Alkali-soluble resin (A) having a photocurable functional group (A) Crosslinking agent (B) containing a polyfunctional low molecular weight compound (B1) having an acidic group and two or more photocurable functional groups in one molecule A negative photosensitive resin composition comprising an ink repellent agent (C) having an acidic group and a fluorine atom and an acid value of 10 to 100 mgKOH / g, a photopolymerization initiator (D), and a solvent (E).
[2] The negative photosensitive resin composition according to [1], wherein the polyfunctional low molecular weight compound (B1) has four or more photocurable functional groups.
[3] The negative photosensitive resin composition according to [1] or [2], wherein the polyfunctional low molecular weight compound (B1) has a dipentaerythritol skeleton.
[4] The negative photosensitive resin composition according to any one of [1] to [3], wherein the fluorine atom content in the ink repellent agent (C) is from 5 to 55% by mass.
[5] The negative photosensitive resin composition according to any one of [1] to [4], wherein the ink repellent agent (C) contains a photocurable functional group.
[6] The crosslinking agent (B) further includes a crosslinking agent (B2) having two or more photocurable functional groups in one molecule and having no acidic group. The negative photosensitive resin composition in any one.
[7] The polyfunctional low molecular weight compound (B1) is contained at a ratio of 10 to 90 parts by mass with respect to 100 parts by mass in total of the polyfunctional low molecular weight compound (B1) and the crosslinking agent (B2). The negative photosensitive resin composition as described.
「(メタ)アクリロイル基」は、「メタクリロイル基」と「アクリロイル基」の総称である。(メタ)アクリロイルオキシ基、(メタ)アクリル酸、および(メタ)アクリレート、もこれに準じる。 In the present specification, the following terms are respectively used with the following meanings.
“(Meth) acryloyl group” is a general term for “methacryloyl group” and “acryloyl group”. (Meth) acryloyloxy group, (meth) acrylic acid, and (meth) acrylate also conform to this.
式(y)で表される化合物を、単に化合物(y)と記載することがある。
ここで、式(x)、式(y)は、任意の式を示している。 The group represented by the formula (x) may be simply referred to as a group (x).
The compound represented by the formula (y) may be simply referred to as the compound (y).
Here, the expressions (x) and (y) indicate arbitrary expressions.
感光性樹脂組成物を塗布した膜を「塗膜」、それを乾燥させた膜を「乾燥膜」という。該「乾燥膜」を硬化させて得られる膜は「樹脂硬化膜」である。また、「樹脂硬化膜」を単に「硬化膜」ということもある。 A film made of a cured product of a composition containing resin as a main component is referred to as a “resin cured film”.
A film coated with the photosensitive resin composition is referred to as a “coating film”, and a film obtained by drying the film is referred to as a “dry film”. A film obtained by curing the “dry film” is a “resin cured film”. Further, the “resin cured film” may be simply referred to as “cured film”.
「パーセント(%)」は、特に説明のない場合、質量%を表す。
以下、本発明の実施の形態を説明する。 The “dot” indicates a minimum area where light modulation is possible in the optical element. In an organic EL element, a quantum dot display, a TFT array, and a thin film solar cell, 1 dot = 1 pixel in the case of black and white display, for example, 3 dots (R (red), G (green), B in the case of color display. (Blue) etc. = 1 pixel.
“Percent (%)” represents mass% unless otherwise specified.
Embodiments of the present invention will be described below.
本発明のネガ型感光性樹脂組成物は、光硬化性官能基を有するアルカリ可溶性樹脂(A)、1分子中に酸性基と2個以上の光硬化性官能基を有する多官能低分子量化合物(B1)を含む架橋剤(B)、酸性基とフッ素原子を有し酸価が10~100mgKOH/gである撥インク剤(C)、光重合開始剤(D)、および溶媒(E)を含有する。 [Negative photosensitive resin composition]
The negative photosensitive resin composition of the present invention is an alkali-soluble resin (A) having a photocurable functional group (A), a polyfunctional low molecular weight compound having an acidic group and two or more photocurable functional groups in one molecule ( B1) containing a crosslinking agent (B), an acid repellent agent (C) having an acid group and a fluorine atom and an acid value of 10 to 100 mgKOH / g, a photopolymerization initiator (D), and a solvent (E) To do.
アルカリ可溶性樹脂(A)は光硬化性官能基を有するアルカリ可溶性樹脂である。アルカリ可溶性樹脂(A)としては、1分子中に酸性基とエチレン性二重結合とを有する感光性樹脂が好ましい。アルカリ可溶性樹脂(A)が分子中にエチレン性二重結合を有することで、ネガ型感光性樹脂組成物の露光部は、光重合開始剤(D)から発生したラジカルにより重合し、併せて架橋剤(B)により架橋して、硬化し硬化膜を形成する。 (Alkali-soluble resin (A))
The alkali-soluble resin (A) is an alkali-soluble resin having a photocurable functional group. As alkali-soluble resin (A), the photosensitive resin which has an acidic group and an ethylenic double bond in 1 molecule is preferable. Since the alkali-soluble resin (A) has an ethylenic double bond in the molecule, the exposed portion of the negative photosensitive resin composition is polymerized by radicals generated from the photopolymerization initiator (D), and is also crosslinked. It crosslinks with the agent (B) and cures to form a cured film.
架橋剤(B)は、1分子中に酸性基と2個以上の光硬化性官能基を有する多官能低分子量化合物(B1)を含有し、好ましくは、さらに、1分子中に2個以上の光硬化性官能基を有し、酸性基を有しない架橋剤(B2)(以下、「非酸性架橋剤(B2)」ともいう。)を含有する。架橋剤(B)は1分子中に2個以上の光硬化性官能基を有することで、光重合開始剤(D)の作用により、アルカリ可溶性樹脂(A)の光硬化性官能基と反応する。これらを含有する本発明のネガ型感光性樹脂組成物は、露光によりアルカリ可溶性樹脂(A)が重合する際に架橋剤(B)による架橋が行われることで充分に硬化した硬化膜となる。 (Crosslinking agent (B))
The crosslinking agent (B) contains a polyfunctional low molecular weight compound (B1) having an acidic group and two or more photocurable functional groups in one molecule, preferably two or more in one molecule. It contains a crosslinking agent (B2) having a photocurable functional group and no acidic group (hereinafter also referred to as “non-acidic crosslinking agent (B2)”). Since the crosslinking agent (B) has two or more photocurable functional groups in one molecule, it reacts with the photocurable functional group of the alkali-soluble resin (A) by the action of the photopolymerization initiator (D). . The negative photosensitive resin composition of the present invention containing these becomes a cured film sufficiently cured by crosslinking with the crosslinking agent (B) when the alkali-soluble resin (A) is polymerized by exposure.
多官能低分子量化合物(B1)は1分子中に酸性基と2個以上の光硬化性官能基を有する単量体である。なお、本発明における「低分子量化合物」とは、いわゆる高分子物質(樹脂)に相対する概念を意味する。本明細書において、「低分子量化合物」は、「単量体」、「二量体」、「三量体」、および「オリゴマー」を包含する概念で用いる。また、本明細書において、「低分子量化合物」とは、質量平均分子量(Mw)が1000未満の化合物をいう。 <Polyfunctional low molecular weight compound (B1)>
The polyfunctional low molecular weight compound (B1) is a monomer having an acidic group and two or more photocurable functional groups in one molecule. The “low molecular weight compound” in the present invention means a concept opposite to a so-called high molecular substance (resin). In the present specification, “low molecular weight compound” is used in a concept including “monomer”, “dimer”, “trimer”, and “oligomer”. In the present specification, the “low molecular weight compound” means a compound having a mass average molecular weight (Mw) of less than 1000.
架橋剤(B)は多官能低分子量化合物(B1)に加えて、1分子中に2個以上の光硬化性官能基を有し、酸性基を有しない架橋剤(B2)、すなわち非酸性架橋剤(B2)を含有してもよい。多官能低分子量化合物(B1)と非酸性架橋剤(B2)を組み合わせて用いることで、架橋剤(B)全体の酸価、光硬化性官能基数を調整しやすくなり、露光時におけるネガ型感光性樹脂組成物の硬化性を向上させる作用と、現像液へのネガ型感光性樹脂組成物の溶解性を向上させる作用とのバランスが取りやすい。 <Non-acidic crosslinking agent (B2)>
In addition to the polyfunctional low molecular weight compound (B1), the crosslinking agent (B) has two or more photocurable functional groups in one molecule and does not have an acidic group, that is, a non-acidic crosslinking. An agent (B2) may be contained. By using a combination of the polyfunctional low molecular weight compound (B1) and the non-acidic crosslinker (B2), it becomes easy to adjust the acid value and the number of photocurable functional groups of the entire crosslinker (B), and negative photosensitive at the time of exposure. The effect of improving the curability of the photosensitive resin composition and the effect of improving the solubility of the negative photosensitive resin composition in the developer can be easily balanced.
撥インク剤(C)は、酸性基とフッ素原子を有し、酸価が10~100mgKOH/gである。フッ素原子を有することで、撥インク剤(C)は、これを含有するネガ型感光性樹脂組成物を用いて硬化膜を形成する過程で上面に移行する性質(上面移行性)および撥インク性を有する。撥インク剤(C)を用いることで、得られる硬化膜の上面を含む上層部は、撥インク剤(C)が密に存在する層(以下、「撥インク層」ということもある。)となり、硬化膜上面に撥インク性が付与される。 (Ink repellent (C))
The ink repellent agent (C) has an acidic group and a fluorine atom, and has an acid value of 10 to 100 mgKOH / g. By having a fluorine atom, the ink repellent agent (C) has a property of transferring to the upper surface in the process of forming a cured film using the negative photosensitive resin composition containing the same (upper surface transfer property) and ink repellency. Have By using the ink repellent agent (C), the upper layer portion including the upper surface of the obtained cured film becomes a layer in which the ink repellent agent (C) is present densely (hereinafter also referred to as “ink repellent layer”). Ink repellency is imparted to the upper surface of the cured film.
撥インク剤(C1)は、主鎖が炭化水素鎖であり、酸性基を有する側鎖、および、フッ素原子を含む側鎖を有する化合物である。撥インク剤(C1)の質量平均分子量(Mw)は、1.0×104~15×104が好ましく、1.2×104~13×104がより好ましく、1.4×104~12×104が特に好ましい。質量平均分子量(Mw)が下限値以上であると、ネガ型感光性樹脂組成物を用いて硬化膜を形成する際に、撥インク剤(C1)が上面移行しやすい。上限値以下であると開口部残渣が少なくなり好ましい。 <Ink repellent agent (C1)>
The ink repellent agent (C1) is a compound having a main chain of a hydrocarbon chain, a side chain having an acidic group, and a side chain containing a fluorine atom. The mass average molecular weight (Mw) of the ink repellent agent (C1) is preferably 1.0 × 10 4 to 15 × 10 4, more preferably 1.2 × 10 4 to 13 × 10 4 , and 1.4 × 10 4. ˜12 × 10 4 is particularly preferred. When the mass average molecular weight (Mw) is at least the lower limit value, the ink repellent agent (C1) tends to shift to the upper surface when a cured film is formed using the negative photosensitive resin composition. The opening residue is less than the upper limit, which is preferable.
エーテル性酸素原子を含まないフルオロアルキル基の具体例としては、以下の構造が挙げられる。
-CF3、-CF2CF3、-CF2CHF2、-(CF2)2CF3、-(CF2)3CF3、-(CF2)4CF3、-(CF2)5CF3、-(CF2)6CF3、-(CF2)7CF3、-(CF2)8CF3、-(CF2)9CF3、-(CF2)11CF3、-(CF2)15CF3。 The fluoroalkyl group may be linear or branched.
Specific examples of the fluoroalkyl group not containing an etheric oxygen atom include the following structures.
-CF 3 , -CF 2 CF 3 , -CF 2 CHF 2 ,-(CF 2 ) 2 CF 3 ,-(CF 2 ) 3 CF 3 ,-(CF 2 ) 4 CF 3 ,-(CF 2 ) 5 CF 3 ,-(CF 2 ) 6 CF 3 ,-(CF 2 ) 7 CF 3 ,-(CF 2 ) 8 CF 3 ,-(CF 2 ) 9 CF 3 ,-(CF 2 ) 11 CF 3 ,-(CF 2 ) 15 CF 3 .
-CF(CF3)O(CF2)5CF3、
-CF2O(CF2CF2O)r1CF3、
-CF(CF3)O(CF2CF(CF3)O)r2C6F13、
および-CF(CF3)O(CF2CF(CF3)O)r3C3F7。
上記式中、r1は1~8の整数、r2は1~4の整数、r3は1~5の整数である。 Specific examples of the fluoroalkyl group containing an etheric oxygen atom include the following structures.
-CF (CF 3 ) O (CF 2 ) 5 CF 3 ,
-CF 2 O (CF 2 CF 2 O) r1 CF 3,
—CF (CF 3 ) O (CF 2 CF (CF 3 ) O) r 2 C 6 F 13 ,
And —CF (CF 3 ) O (CF 2 CF (CF 3 ) O) r3 C 3 F 7 .
In the above formula, r1 is an integer of 1 to 8, r2 is an integer of 1 to 4, and r3 is an integer of 1 to 5.
撥インク剤(C2)は、加水分解性シラン化合物混合物(以下、「混合物(M)」ともいう。)の部分加水分解縮合物である。 <Ink repellent agent (C2)>
The ink repellent agent (C2) is a partially hydrolyzed condensate of a hydrolyzable silane compound mixture (hereinafter also referred to as “mixture (M)”).
F(CF2)4CH2CH2Si(OCH3)3、
F(CF2)6CH2CH2Si(OCH3)3、
F(CF2)6CH2CH2CH2Si(OCH3)3、
F(CF2)8CH2CH2Si(OCH3)3、
F(CF2)3OCF(CF3)CF2O(CF2)2CH2CH2Si(OCH3)3、
F(CF2)2O(CF2)2O(CF2)2CH2CH2Si(OCH3)3。 Specific examples of the hydrolyzable silane compound (s1) include the following compounds.
F (CF 2 ) 4 CH 2 CH 2 Si (OCH 3 ) 3 ,
F (CF 2 ) 6 CH 2 CH 2 Si (OCH 3 ) 3 ,
F (CF 2 ) 6 CH 2 CH 2 CH 2 Si (OCH 3 ) 3 ,
F (CF 2 ) 8 CH 2 CH 2 Si (OCH 3 ) 3 ,
F (CF 2) 3 OCF ( CF 3) CF 2 O (CF 2) 2 CH 2 CH 2 Si (OCH 3) 3,
F (CF 2) 2 O ( CF 2) 2 O (CF 2) 2 CH 2 CH 2 Si (OCH 3) 3.
(CH3O)3SiCH2CH2(CF2)6CH2CH2Si(OCH3)3、
(CH3O)3SiCH2CH2(CF2)6CH2CH2CH2Si(OCH3)3、
(CH3O)3SiCH2CH2(CF2)2OCF2(CF3)CFO(CF2)2OCF(CF3)CF2O(CF2)2CH2CH2Si(OCH3)3。 (CH 3 O) 3 SiCH 2 CH 2 (CF 2 ) 4 CH 2 CH 2 Si (OCH 3 ) 3 ,
(CH 3 O) 3 SiCH 2 CH 2 (CF 2 ) 6 CH 2 CH 2 Si (OCH 3 ) 3 ,
(CH 3 O) 3 SiCH 2 CH 2 (CF 2 ) 6 CH 2 CH 2 CH 2 Si (OCH 3 ) 3 ,
(CH 3 O) 3 SiCH 2 CH 2 (CF 2) 2 OCF 2 (CF 3) CFO (CF 2) 2 OCF (CF 3) CF 2 O (CF 2) 2 CH 2 CH 2 Si (OCH 3) 3 .
X2は加水分解性基であり、3個のX2は互いに異なっていても同一であってもよい。X2は、メトキシ基またはエトキシ基が好ましい。
mは0以上の整数であり、nは1以上の整数である。 Q 2 is a divalent hydrocarbon group having 1 to 10 carbon atoms.
X 2 is a hydrolyzable group, and three X 2 may be different from each other or the same. X 2 is preferably a methoxy group or an ethoxy group.
m is an integer of 0 or more, and n is an integer of 1 or more.
Si(OCH3)4、Si(OC2H5)4、
Si(OCH3)4の部分加水分解縮合物、
Si(OC2H5)4の部分加水分解縮合物。 Specific examples of the hydrolyzable silane compound (s3) include the following compounds.
Si (OCH 3 ) 4 , Si (OC 2 H 5 ) 4 ,
A partial hydrolysis condensate of Si (OCH 3 ) 4 ,
Partially hydrolyzed condensate of Si (OC 2 H 5 ) 4 .
加水分解性シラン化合物(s6);ケイ素原子に結合する基として炭化水素基と加水分解性基のみを有する加水分解性シラン化合物。 Hydrolyzable silane compound (s5); a hydrolyzable silane compound having a mercapto group or sulfide group and a hydrolyzable silyl group and containing no fluorine atom.
Hydrolyzable silane compound (s6); a hydrolyzable silane compound having only a hydrocarbon group and a hydrolyzable group as a group bonded to a silicon atom.
CH2=C(CH3)COO(CH2)3Si(OCH3)3、
CH2=C(CH3)COO(CH2)3Si(OC2H5)3、
CH2=CHCOO(CH2)3Si(OCH3)3、
CH2=CHCOO(CH2)3Si(OC2H5)3、
[CH2=C(CH3)COO(CH2)3]CH3Si(OCH3)2、
[CH2=C(CH3)COO(CH2)3]CH3Si(OC2H5)2、
CH2=CHSi(OCH3)3、
CH2=CHC6H4Si(OCH3)3。 Specific examples of the hydrolyzable silane compound (s4) include the following compounds.
CH 2 = C (CH 3) COO (CH 2) 3 Si (OCH 3) 3,
CH 2 = C (CH 3) COO (CH 2) 3 Si (OC 2 H 5) 3,
CH 2 = CHCOO (CH 2) 3 Si (OCH 3) 3,
CH 2 = CHCOO (CH 2) 3 Si (OC 2 H 5) 3,
[CH 2 = C (CH 3 ) COO (CH 2) 3] CH 3 Si (OCH 3) 2,
[CH 2 = C (CH 3 ) COO (CH 2) 3] CH 3 Si (OC 2 H 5) 2,
CH 2 = CHSi (OCH 3 ) 3 ,
CH 2 = CHC 6 H 4 Si (OCH 3) 3.
(CH3)3-Si-OCH3、(CH3CH2)3-Si-OC2H5、(CH3)3-Si-OC2H5、(CH3CH2)3-Si-OCH3、(CH3)2-Si-(OCH3)2、(CH3)2-Si-(OC2H5)2、(CH3CH2)2-Si-(OC2H5)2、(CH3CH2)2-Si-(OCH3)2、Ph-Si(OC2H5)3、Ph-Si(OCH3)3、C10H21-Si(OCH3)3。なお、式中Phはフェニル基を示す。 Specific examples of the hydrolyzable silane compound (s6) include the following compounds.
(CH 3 ) 3 —Si—OCH 3 , (CH 3 CH 2 ) 3 —Si—OC 2 H 5 , (CH 3 ) 3 —Si—OC 2 H 5 , (CH 3 CH 2 ) 3 —Si—OCH 3 , (CH 3 ) 2 —Si— (OCH 3 ) 2 , (CH 3 ) 2 —Si— (OC 2 H 5 ) 2 , (CH 3 CH 2 ) 2 —Si— (OC 2 H 5 ) 2 , (CH 3 CH 2 ) 2 —Si— (OCH 3 ) 2 , Ph—Si (OC 2 H 5 ) 3 , Ph—Si (OCH 3 ) 3 , C 10 H 21 —Si (OCH 3 ) 3 . In the formula, Ph represents a phenyl group.
n1は、撥インク剤(C2)におけるフッ素原子の含有率が上記好ましい範囲となる量において、0.02~0.4が好ましい。
n2は、撥インク剤(C2)における酸価が上記範囲となる量において、0.003~0.03が好ましい。
n3は、0~0.98が好ましく、0.05~0.6が特に好ましい。
n4は、0~0.4が好ましく、0~0.27が特に好ましい。
n5は、0~0.1が好ましく、0~0.07が特に好ましい。
n6は、0~0.2が好ましく、0~0.15が特に好ましい。 n1: n2: n3 corresponds to the preparation composition of the hydrolyzable silane compounds (s1), (s2), (s3), (s4), (s5), and (s6) in the mixture (M). The molar ratio of each component is designed from the balance of the effect of each component.
n1 is preferably 0.02 to 0.4 in such an amount that the fluorine atom content in the ink repellent agent (C2) falls within the above-mentioned preferable range.
n2 is preferably 0.003 to 0.03 in such an amount that the acid value in the ink repellent agent (C2) falls within the above range.
n3 is preferably 0 to 0.98, particularly preferably 0.05 to 0.6.
n4 is preferably 0 to 0.4, particularly preferably 0 to 0.27.
n5 is preferably 0 to 0.1, particularly preferably 0 to 0.07.
n6 is preferably 0 to 0.2, particularly preferably 0 to 0.15.
本発明における光重合開始剤(D)は、光重合開始剤としての機能を有する化合物であれば特に制限されず、光によりラジカルを発生する化合物が好ましい。 (Photopolymerization initiator (D))
The photopolymerization initiator (D) in the present invention is not particularly limited as long as it is a compound having a function as a photopolymerization initiator, and a compound that generates a radical by light is preferable.
本発明のネガ型感光性樹脂組成物は、溶媒(E)を含有することで粘度が低減され、ネガ型感光性樹脂組成物の基材表面への塗布がしやすくなる。その結果、均一な膜厚のネガ型感光性樹脂組成物の塗膜が形成できる。溶媒(E)としては公知の溶媒が用いられる。溶媒(E)は、1種を単独で用いても2種以上を併用してもよい。 (Solvent (E))
When the negative photosensitive resin composition of the present invention contains the solvent (E), the viscosity is reduced, and the negative photosensitive resin composition can be easily applied to the substrate surface. As a result, a coating film of a negative photosensitive resin composition having a uniform film thickness can be formed. A known solvent is used as the solvent (E). A solvent (E) may be used individually by 1 type, or may use 2 or more types together.
(チオール化合物(G))
本発明のネガ型感光性樹脂組成物が任意に含有するチオール化合物(G)は、1分子中にメルカプト基を2個以上有する化合物である。本発明のネガ型感光性樹脂組成物がチオール化合物(G)を含有すれば、露光時に光重合開始剤(D)から生成したラジカルによりチオール化合物(G)のラジカルが生成してアルカリ可溶性樹脂(A)、架橋剤(B)やネガ型感光性樹脂組成物が含有するその他成分のエチレン性二重結合に作用する、いわゆるエン-チオール反応が生起する。このエン-チオール反応は、通常のエチレン性二重結合がラジカル重合するのと異なり、酸素による反応阻害を受けないため、高い連鎖移動性を有し、さらに重合と同時に架橋も行うため、硬化物となる際の収縮率も低く、均一なネットワークが得られやすい等の利点を有する。 (Other ingredients)
(Thiol compound (G))
The thiol compound (G) optionally contained in the negative photosensitive resin composition of the present invention is a compound having two or more mercapto groups in one molecule. If the negative photosensitive resin composition of this invention contains a thiol compound (G), the radical of a thiol compound (G) will produce | generate by the radical produced | generated from the photoinitiator (D) at the time of exposure, and alkali-soluble resin ( A), a so-called ene-thiol reaction that acts on the ethylenic double bond of the other component contained in the crosslinking agent (B) or the negative photosensitive resin composition occurs. This ene-thiol reaction is different from the usual radical polymerization of ethylenic double bonds, and is not subject to reaction inhibition by oxygen, so it has high chain mobility and also undergoes crosslinking at the same time as polymerization. The shrinkage rate is low, and there is an advantage that a uniform network can be easily obtained.
本発明のネガ型感光性樹脂組成物は、得られる硬化膜における基材やITO等の透明電極材料等に対する密着性を向上させるために、任意にリン酸化合物(H)を含むことができる。 (Phosphate compound (H))
The negative photosensitive resin composition of the present invention can optionally contain a phosphoric acid compound (H) in order to improve the adhesion of the obtained cured film to a substrate, a transparent electrode material such as ITO, and the like.
本発明に係る隔壁は、基板表面をドット形成用の複数の区画に仕切る形に形成された上記の本発明のネガ型感光性樹脂組成物の硬化膜からなる隔壁である。隔壁は、例えば、基板等の基材の表面に本発明のネガ型感光性樹脂組成物を塗布し、必要に応じて乾燥して溶媒等を除去した後、ドット形成用の区画となる部分にマスキングを施し、露光した後、現像することで得られる。現像によって、マスキングにより非露光の部分が除去されドット形成用の区画に対応する開口部が隔壁とともに形成される。 [Partition wall]
The partition according to the present invention is a partition made of a cured film of the above-described negative photosensitive resin composition of the present invention formed so as to partition the substrate surface into a plurality of sections for forming dots. The partition wall is, for example, applied to the surface of a substrate such as a substrate, the negative photosensitive resin composition of the present invention, dried as necessary to remove the solvent, etc. It is obtained by developing after masking, exposing. By development, an unexposed portion is removed by masking, and an opening corresponding to a dot forming section is formed together with a partition.
本発明に係る光学素子としての有機EL素子、量子ドットディスプレイ、TFTアレイまたは薄膜太陽電池としては、基板表面に複数のドットと隣接するドット間に位置する上記本発明に係る隔壁とを有する有機EL素子、量子ドットディスプレイ、TFTアレイまたは薄膜太陽電池である。本発明に係る光学素子(有機EL素子、量子ドットディスプレイ、TFTアレイまたは薄膜太陽電池)において、ドットはIJ法により形成されることが好ましい。 [Optical element]
As an organic EL element, a quantum dot display, a TFT array, or a thin film solar cell as an optical element according to the present invention, an organic EL having a plurality of dots and a partition wall according to the present invention located between adjacent dots on the substrate surface It is an element, a quantum dot display, a TFT array, or a thin film solar cell. In the optical element (organic EL element, quantum dot display, TFT array, or thin film solar cell) according to the present invention, the dots are preferably formed by the IJ method.
ガラス等の透光性基板にスズドープ酸化インジウム(ITO)等の透光性電極をスパッタ法等によって成膜する。この透光性電極は必要に応じてパターニングされる。 In addition, although an organic EL element can be manufactured as follows, for example, it is not limited to this.
A light-transmitting electrode such as tin-doped indium oxide (ITO) is formed on a light-transmitting substrate such as glass by a sputtering method or the like. The translucent electrode is patterned as necessary.
ガラス等の透光性基板にアルミニウムやその合金等のゲート電極をスパッタ法等によって成膜する。このゲート電極は必要に応じてパターニングされる。 The TFT array can be manufactured, for example, as follows, but is not limited thereto.
A gate electrode such as aluminum or an alloy thereof is formed on a light-transmitting substrate such as glass by a sputtering method or the like. This gate electrode is patterned as necessary.
[数平均分子量(Mn)および質量平均分子量(Mw)]
分子量測定用の標準試料として市販されている重合度の異なる複数種の単分散ポリスチレン重合体のゲルパーミエーションクロマトグラフィ(GPC)を、市販のGPC測定装置(東ソー社製、装置名:HLC-8320GPC)を用いて測定した。ポリスチレンの分子量と保持時間(リテンションタイム)との関係をもとに検量線を作成した。 Each measurement was performed by the following method.
[Number average molecular weight (Mn) and mass average molecular weight (Mw)]
Gel permeation chromatography (GPC) of a plurality of types of monodisperse polystyrene polymers with different degrees of polymerization, which is commercially available as a standard sample for molecular weight measurement, is a commercially available GPC measurement device (manufactured by Tosoh Corporation, device name: HLC-8320GPC). It measured using. A calibration curve was prepared based on the relationship between the molecular weight of polystyrene and the retention time (retention time).
静滴法により、JIS R3257「基板ガラス表面のぬれ性試験方法」に準拠して、基材上の測定表面の3ヶ所にPGMEA滴を載せ、各PGMEA滴について測定した。液滴は2μL/滴とし、測定は20℃で行った。接触角は、3測定値の平均値(n=3)から求めた。なお、PGMEAは、プロピレングリコールモノメチルエーテルアセテートの略号である。 [PGMEA contact angle]
According to JIS R3257 “Test method for wettability of substrate glass surface”, PGMEA droplets were placed at three locations on the measurement surface on the substrate by the sessile drop method, and each PGMEA droplet was measured. The droplet was 2 μL / droplet, and the measurement was performed at 20 ° C. The contact angle was determined from the average value of three measured values (n = 3). PGMEA is an abbreviation for propylene glycol monomethyl ether acetate.
(アルカリ可溶性樹脂(A))
A-1:クレゾールノボラック型エポキシ樹脂を、アクリル酸、次いで1,2,3,6-テトラヒドロ無水フタル酸と反応させて、アクリロイル基とカルボキシ基とを導入した樹脂をヘキサンで精製した樹脂溶液(固形分70質量%、酸価60mgKOH/g、質量平均分子量9.2×103)。
A-2:特開2003-268067における実施例1(段落番号0045)に記載の、RE-310S(日本化薬製、2官能ビスフェノール-A型エポキシ樹脂、エポキシ当量:184.0g/当量)を、アクリル酸、次いでジメチロールプロピオン酸、トリメチルヘキサメチレンジイソシアネートと反応させ、最後にグリシジルメタクリレートと反応させて得られるポリウレタン化合物溶液(固形分65質量%、酸価79.32mgKOH/g)。 Abbreviations of the compounds used in each example are as follows.
(Alkali-soluble resin (A))
A-1: A resin solution obtained by reacting a cresol novolac type epoxy resin with acrylic acid and then with 1,2,3,6-tetrahydrophthalic anhydride to purify a resin into which an acryloyl group and a carboxy group have been introduced with hexane ( Solid content 70% by mass, acid value 60 mgKOH / g, mass average molecular weight 9.2 × 10 3 ).
A-2: RE-310S (manufactured by Nippon Kayaku Co., Ltd., bifunctional bisphenol-A type epoxy resin, epoxy equivalent: 184.0 g / equivalent) described in Example 1 (paragraph 0045) in JP-A-2003-268067 A polyurethane compound solution obtained by reacting with acrylic acid, then with dimethylolpropionic acid and trimethylhexamethylene diisocyanate, and finally with glycidyl methacrylate (solid content 65 mass%, acid value 79.32 mg KOH / g).
B1-1:2,2,2-トリアクリロイロオキシメチルエチルフタル酸(酸価87mgKOH/g、分子量446)。
B1-2:ジペンタエリスリトールペンタアクリレートのコハク酸エステル(酸価92mgKOH/g、分子量612)。
(非酸性架橋剤(B2))
B2-1:ジペンタエリスリトールヘキサアクリレートおよびジペンタエリスリトールペンタアクリレートの混合物。 (Polyfunctional low molecular weight compound (B1))
B1-1: 2,2,2-triacryloyloxymethylethylphthalic acid (acid value 87 mg KOH / g, molecular weight 446).
B1-2: Succinic acid ester of dipentaerythritol pentaacrylate (acid value 92 mg KOH / g, molecular weight 612).
(Non-acidic crosslinking agent (B2))
B2-1: A mixture of dipentaerythritol hexaacrylate and dipentaerythritol pentaacrylate.
C6FMA:CH2=C(CH3)COOCH2CH2(CF2)6F
MAA:メタクリル酸
2-HEMA:2-ヒドロキシエチルメタクリレート
V-65:(2,2’-アゾビス(2,4-ジメチルバレロニトリル))
n-DM:n-ドデシルメルカプタン
BEI:1,1-(ビスアクリロイルオキシメチル)エチルイソシアネート。
DBTDL:ジブチル錫ジラウレート
TBQ:t-ブチル-p-ベンゾキノン
MEK:2-ブタノン (Ink repellent agent (C1) raw material)
C6FMA: CH 2 = C (CH 3) COOCH 2 CH 2 (CF 2) 6 F
MAA: methacrylic acid 2-HEMA: 2-hydroxyethyl methacrylate V-65: (2,2′-azobis (2,4-dimethylvaleronitrile))
n-DM: n-dodecyl mercaptan BEI: 1,1- (bisacryloyloxymethyl) ethyl isocyanate.
DBTDL: Dibutyltin dilaurate TBQ: t-butyl-p-benzoquinone MEK: 2-butanone
化合物(s1)に相当する化合物(cx-1):F(CF2)6CH2CH2Si(OCH3)3(公知の方法で製造した。)。 (Ink repellent (C2) raw material)
Compound (cx-1) corresponding to compound (s1): F (CF 2 ) 6 CH 2 CH 2 Si (OCH 3 ) 3 (produced by a known method).
AC:アクリル酸
MMA:メタクリル酸メチル
AIBN:アゾビスイソブチロニトリル
V-65:(2,2’-アゾビス(2,4-ジメチルバレロニトリル))
3-メルカトプロピルトリメトキシシラン
PGME:プロピレングリコールモノメチルエーテル Compound (cx-21) corresponding to compound (s2), raw material of compound (cx-22) AC: acrylic acid MMA: methyl methacrylate AIBN: azobisisobutyronitrile V-65: (2,2′-azobis) (2,4-dimethylvaleronitrile))
3-mercatopropyltrimethoxysilane PGME: propylene glycol monomethyl ether
化合物(s4)に相当する化合物(cx-4):CH2=CHCOO(CH2)3Si(OCH3)3。
化合物(s5)に相当する化合物(cx-51):SH(CH2)3Si(OCH3)3。
化合物(s5)に相当する化合物(cx-52):[(1,2,3,4-テトラチアブタン-1,4-ジイル)ビス(トリメチレン)]ビス(トリエトキシシラン)
化合物(s6)に相当する化合物(cx-6):(CH3)3SiOCH3。 Compound (cx-3) corresponding to compound (s3): Si (OC 2 H 5 ) 4 .
Compound (cx-4) corresponding to compound (s4): CH 2 ═CHCOO (CH 2 ) 3 Si (OCH 3 ) 3
Compound (cx-51) corresponding to compound (s5): SH (CH 2 ) 3 Si (OCH 3 ) 3
Compound (cx-52) corresponding to compound (s5): [(1,2,3,4-tetrathiabutane-1,4-diyl) bis (trimethylene)] bis (triethoxysilane)
Compound (cx-6) corresponding to compound (s6): (CH 3 ) 3 SiOCH 3 .
D-1:2-メチル-1-[4-(メチルチオ)フェニル]-2-モルフォリノプロパン-1-オン。
D-2:4,4’-ビス(ジエチルアミノ)ベンゾフェノン。 (Photopolymerization initiator (D))
D-1: 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one.
D-2: 4,4′-bis (diethylamino) benzophenone.
E-1:PGME:プロピレングリコールモノメチルエーテル。
E-2:PGMEA:プロピレングリコールモノメチルエーテルアセテート。
E-3:EDGAC:エチルジグリコールアセテート。
E-4:DMIB:N,N-ジメチルイソブチルアミド。 (Solvent (E))
E-1: PGME: Propylene glycol monomethyl ether.
E-2: PGMEA: Propylene glycol monomethyl ether acetate.
E-3: EDGAC: ethyl diglycol acetate.
E-4: DMIB: N, N-dimethylisobutyramide.
実施例に使用する撥インク剤(C1-1)、撥インク剤(C2-1)~(C2-3)および比較例用の撥インク剤(Cf-1)~(Cf-3)を以下のとおり合成した。 [Synthesis of ink repellent agent (C)]
Ink repellent agents (C1-1), ink repellent agents (C2-1) to (C2-3) and ink repellent agents (Cf-1) to (Cf-3) for comparative examples used in Examples are as follows. Synthesized as follows.
撹拌機を備えた内容積1,000cm3のオートクレーブに、MEKの415.1g、C6FMAの81.0g、MAAの18.0g、2-HEMAの81.0g、重合開始剤V-65の5.0gおよびn-DMの4.7gを仕込み、窒素雰囲気下で撹拌しながら、50℃で24時間重合させ、さらに70℃にて5時間加熱し、重合開始剤を不活性化し、共重合体の溶液を得た。共重合体は、数平均分子量が5,540、質量平均分子量が13,200であった。 (Synthesis Example 1: Synthesis of ink repellent agent (C1-1))
In an autoclave with an internal volume of 1,000 cm 3 equipped with a stirrer, 415.1 g of MEK, 81.0 g of C6FMA, 18.0 g of MAA, 81.0 g of 2-HEMA, and 5.5 of polymerization initiator V-65. 0 g and 4.7 g of n-DM were charged, polymerized at 50 ° C. for 24 hours with stirring under a nitrogen atmosphere, and further heated at 70 ° C. for 5 hours to inactivate the polymerization initiator, A solution was obtained. The copolymer had a number average molecular weight of 5,540 and a mass average molecular weight of 13,200.
撹拌機と温度計を備えた50cm3の三口フラスコに、3-メルカトプロピルトリメトキシシランの0.40g、MMAの2.06g、ACの1.48g、V-65の0.05g、PGMEの35.59gを入れ、60℃で12時間撹拌した。ガスクロマトグラフィにより、原料の3-メルカトプロピルトリメトキシシラン、MMAおよびACのピーク消失を確認し、加水分解性シラン化合物(cx-21)のPGME溶液(濃度:10質量%)を得た。 (Synthesis Example 2: Synthesis of hydrolyzable silane compound (cx-21))
In a 50 cm 3 three-necked flask equipped with a stirrer and a thermometer, 0.40 g of 3-mercaptopropyltrimethoxysilane, 2.06 g of MMA, 1.48 g of AC, 0.05 g of V-65, PGME 35.59 g was added and stirred at 60 ° C. for 12 hours. By gas chromatography, the disappearance of the peaks of the starting 3-mercaptopropyltrimethoxysilane, MMA and AC was confirmed, and a PGME solution (concentration: 10% by mass) of the hydrolyzable silane compound (cx-21) was obtained.
撹拌機を備えた50cm3の三口フラスコに、化合物(cx-1)0.35g、化合物(cx-21)のPGME溶液1.03g、化合物(cx-3)0.56g、化合物(cx-4)0.63gを入れて、加水分解性シラン化合物混合物を得た。次いで、この混合物にPGMEを6.67g入れて、原料溶液とした。 (Synthesis Example 3: Preparation of ink repellent agent (C2-1))
In a 50 cm 3 three-necked flask equipped with a stirrer, 0.35 g of compound (cx-1), 1.03 g of PGME solution of compound (cx-21), 0.56 g of compound (cx-3), compound (cx-4) ) 0.63 g was added to obtain a hydrolyzable silane compound mixture. Subsequently, 6.67g of PGME was put into this mixture, and it was set as the raw material solution.
撹拌機を備えた50cm3の三口フラスコに、化合物(cx-1)0.38g、化合物(cx-21)のPGME溶液1.09g、化合物(cx-3)0.59g、化合物(cx-4)0.44g、化合物(cx-6)0.05g、化合物(cx-51)0.22gを入れて、加水分解性シラン化合物混合物を得た。次いで、この混合物にPGMEを6.37g入れて、原料溶液とした。 (Synthesis Example 4: Preparation of ink repellent (C2-2) solution)
In a 50 cm 3 three-necked flask equipped with a stirrer, 0.38 g of compound (cx-1), 1.09 g of PGME solution of compound (cx-21), 0.59 g of compound (cx-3), compound (cx-4) ) 0.44 g, compound (cx-6) 0.05 g, and compound (cx-51) 0.22 g were added to obtain a hydrolyzable silane compound mixture. Subsequently, 6.37g of PGME was put into this mixture, and it was set as the raw material solution.
撹拌機と温度計を備えた50cm3の三口フラスコに、3-メルカトプロピルトリメトキシシランの0.40g、MMAの1.00g、ACの2.20g、AIBNの0.03g、PGMEの31.50gを入れ、60℃で12時間撹拌した。ガスクロマトグラフィにより、原料の3-メルカトプロピルトリメトキシシラン、MMAおよびACのピーク消失を確認し、加水分解性シラン化合物(cx-22)のPGME溶液(濃度:10質量%)を得た。 (Synthesis Example 5: Synthesis of hydrolyzable silane compound (cx-22))
In a 50 cm 3 three-necked flask equipped with a stirrer and thermometer, 0.40 g of 3-mercaptopropyltrimethoxysilane, 1.00 g of MMA, 2.20 g of AC, 0.03 g of AIBN, 31. 50 g was added and stirred at 60 ° C. for 12 hours. By gas chromatography, the disappearance of peaks of the starting materials 3-mercaptopropyltrimethoxysilane, MMA and AC was confirmed, and a PGME solution (concentration: 10% by mass) of the hydrolyzable silane compound (cx-22) was obtained.
撹拌機を備えた50cm3の三口フラスコに、化合物(cx-1)0.38g、化合物(cx-22)のPGME溶液0.90g、化合物(cx-3)0.28g、化合物(cx-4)0.21g、化合物(cx-6)0.06g、化合物(cx-52)0.33gを入れて、加水分解性シラン化合物混合物を得た。次いで、この混合物にPGMEを6.88g入れて、原料溶液とした。 (Synthesis Example 6: Preparation of ink repellent (C2-3) solution)
In a 50 cm 3 three-necked flask equipped with a stirrer, 0.38 g of compound (cx-1), 0.90 g of PGME solution of compound (cx-22), 0.28 g of compound (cx-3), compound (cx-4) ) 0.21 g, compound (cx-6) 0.06 g, and compound (cx-52) 0.33 g were added to obtain a hydrolyzable silane compound mixture. Subsequently, 6.88g of PGME was put into this mixture, and it was set as the raw material solution.
撹拌機を備えた50cm3の三口フラスコに、化合物(cx-1)0.22g、化合物(cx-22)4.27g、化合物(cx-3)0.36g、化合物(cx-4)0.40gを入れて、加水分解性シラン化合物混合物を得た。次いで、この混合物にPGMEを4.22g入れて、原料溶液とした。 (Synthesis Example 7: Preparation of ink repellent agent (Cf-1))
In a 50 cm 3 three-necked flask equipped with a stirrer, 0.22 g of compound (cx-1), 4.27 g of compound (cx-22), 0.36 g of compound (cx-3), and 0.36 g of compound (cx-4). 40 g was added to obtain a hydrolyzable silane compound mixture. Next, 4.22 g of PGME was added to this mixture to prepare a raw material solution.
撹拌機を備えた50cm3の三口フラスコに、化合物(cx-1)0.38g、化合物(cx-3)0.55g、化合物(cx-4)0.41g、化合物(cx-6)0.12g、化合物(cx-51)0.21gを入れて、加水分解性シラン化合物混合物を得た。次いで、この混合物にPGMEを7.52g入れて、原料溶液とした。 (Synthesis Example 8: Preparation of ink repellent agent (Cf-2))
In a 50 cm 3 three-necked flask equipped with a stirrer, 0.38 g of compound (cx-1), 0.55 g of compound (cx-3), 0.41 g of compound (cx-4), 0. 12 g and 0.21 g of compound (cx-51) were added to obtain a hydrolyzable silane compound mixture. Next, 7.52 g of PGME was added to this mixture to prepare a raw material solution.
撹拌機を備えた50cm3の三口フラスコに、化合物(cx-1)0.38g、化合物(cx-3)0.31g、化合物(cx-4)0.23g、化合物(cx-6)0.06g、化合物(cx-52)0.34gを入れて、加水分解性シラン化合物混合物を得た。次いで、この混合物にPGMEを6.43g入れて、原料溶液とした。 (Synthesis Example 9: Preparation of ink repellent agent (Cf-3))
In a 50 cm 3 three-necked flask equipped with a stirrer, 0.38 g of compound (cx-1), 0.31 g of compound (cx-3), 0.23 g of compound (cx-4), 0. 06 g and 0.34 g of compound (cx-52) were added to obtain a hydrolyzable silane compound mixture. Subsequently, 6.43g of PGME was put into this mixture, and it was set as the raw material solution.
(ネガ型感光性樹脂組成物の製造)
上記合成例1で得られた(C1-1)溶液の0.25g、A-1の16.07g(固形分は11.25g、残りは溶媒のEDGAC)、B1-1の6.25g、B2-1の5.00g、D-1の1.50g、D-2の0.75g、E-1の70.18g、を200cm3の撹拌用容器に入れ、5時間撹拌してネガ型感光性樹脂組成物を製造した。表1に、ネガ型感光性樹脂組成物の固形分濃度(質量%)、ネガ型感光性樹脂組成物中の固形分の組成(質量%)、溶媒の組成(質量%)、および多官能低分子量化合物(B1)と非酸性架橋剤(B2)の合計に対する多官能低分子量化合物(B1)の割合(質量%)を示す。 [Example 1: Production of negative photosensitive resin composition and production of cured film (partition)]
(Manufacture of negative photosensitive resin composition)
0.25 g of the (C1-1) solution obtained in Synthesis Example 1 above, 16.07 g of A-1 (solid content is 11.25 g, the rest is EDGAC as a solvent), 6.25 g of B1-1, B2 -1 g of 5.00 g, D-1.50 g, D-2 0.75 g, E-1 70.18 g were placed in a 200 cm 3 stirring vessel and stirred for 5 hours to give negative photosensitivity. A resin composition was produced. Table 1 shows the solid content concentration (% by mass) of the negative photosensitive resin composition, the composition (% by mass) of the solid content in the negative photosensitive resin composition, the composition of the solvent (% by mass), and the multifunctional low The ratio (mass%) of the polyfunctional low molecular weight compound (B1) with respect to the sum total of a molecular weight compound (B1) and a non-acidic crosslinking agent (B2) is shown.
10cm四方のITO基板(Indium-Tin-Oxideをガラス基板上に成膜したもの)をエタノールで30秒間超音波洗浄し、次いで、5分間のUV/O3処理を行った。UV/O3処理には、UV/O3発生装置としてPL2001N-58(センエンジニアリング社製)を使用した。254nm換算の光パワー(光出力)は10mW/cm2であった。なお、以下の全てのUV/O3処理においても本装置を使用した。 (Manufacture of cured film 1)
A 10 cm square ITO substrate (indium-tin-oxide formed on a glass substrate) was ultrasonically cleaned with ethanol for 30 seconds, and then subjected to UV / O 3 treatment for 5 minutes. For the UV / O 3 treatment, PL2001N-58 (manufactured by Sen Engineering Co., Ltd.) was used as a UV / O 3 generator. The optical power (optical output) in terms of 254 nm was 10 mW / cm 2 . Note was also used the device in all the UV / O 3 treatment follows.
また、上記と同様にしてITO基板表面に上記ネガ型感光性樹脂組成物の乾燥膜を形成し、フォトマスク(遮光部の大きさ:100μm×200μmで、開口部(露光部)の幅:20μmの格子パターンが20mm×20mmの範囲に繰り返されているもの)を使用して上記と同様の露光条件で、露光量が150mJ/cm2となるように乾燥膜を露光し、次いで上記現像条件と同様の条件で現像し、ホットプレート上、230℃で60分間加熱することにより、線幅20μmの隔壁でドット部(100μm×200μm)を囲むパターンで硬化膜2付きITO基板を得た。 (Manufacture of cured film 2)
Similarly, a dry film of the negative photosensitive resin composition is formed on the surface of the ITO substrate in the same manner as described above, and a photomask (the size of the light shielding part: 100 μm × 200 μm and the width of the opening (exposed part): 20 μm. The dried film is exposed under the same exposure conditions as above using an exposure pattern of 20 m × 20 mm, and the exposure amount is 150 mJ / cm 2. Development was performed under the same conditions, and heating was performed on a hot plate at 230 ° C. for 60 minutes to obtain an ITO substrate with a cured film 2 in a pattern in which a dot portion (100 μm × 200 μm) was surrounded by a partition having a line width of 20 μm.
上記例1において、ネガ型感光性樹脂組成物を表1または表2に示す組成に変更した以外は、同様の方法で、ネガ型感光性樹脂組成物、樹脂硬化膜および隔壁を製造した。 [Examples 2 to 16]
A negative photosensitive resin composition, a cured resin film, and a partition wall were produced in the same manner as in Example 1 except that the negative photosensitive resin composition was changed to the composition shown in Table 1 or Table 2.
例1~16において得られたネガ型感光性樹脂組成物、樹脂硬化膜および隔壁について、以下の評価を実施した。結果を表1または表2の下欄に示す。 (Evaluation)
The following evaluation was carried out on the negative photosensitive resin compositions, resin cured films and partition walls obtained in Examples 1 to 16. The results are shown in the lower column of Table 1 or Table 2.
上記樹脂硬化膜1で露光量が150mJ/cm2で得られた隔壁上面のPGMEA接触角を上記の方法で測定した。 <Ink repellency on top of partition wall>
The PGMEA contact angle on the upper surface of the partition wall obtained by the resin cured
○:接触角30°以上40°未満
×:接触角30°未満 ◎: Contact angle of 40 ° or more ○: Contact angle of 30 ° or more and less than 40 ° ×: Contact angle of less than 30 °
上記樹脂硬化膜2付ITO基板で隔壁に囲まれたドット内部に、IJ装置(LaboJET 500マイクロジェット社製)を用いて1%TPD(トリフェニルジアミン)のシクロヘキシルベンゼン溶液を20pl滴下した。乾燥後のドット内部の乾燥物の広がりを確認した。なお判定は下記の基準とした。 <IJ applicability>
20 pl of 1% TPD (triphenyldiamine) cyclohexylbenzene solution was dropped into the inside of the dots surrounded by the partition walls by the ITO substrate with the cured resin film 2 using an IJ apparatus (manufactured by LaboJET 500 Microjet). The spread of the dried material inside the dots after drying was confirmed. The determination was based on the following criteria.
×:ドット内に広がっていない。 ○: Spreads uniformly within the dot, and the material reaches the partition wall.
X: Not spread within the dot.
上記樹脂硬化膜1の開口パターンを有するフォトマスク(開口部(露光部)がそれぞれ1、2、3、4、5、6、7、8,9、10、12、14、16、18、20、30、40、50μm×1000μm、)を介して、露光量150mJ/cm2で得られた隔壁を顕微鏡で観察し、下記基準にて判定を行った <Development adhesion>
Photomask having an opening pattern of the cured resin film 1 (opening portions (exposure portions) are 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 16, 18, 20 , 30, 40, 50 μm × 1000 μm), the partition walls obtained with an exposure amount of 150 mJ / cm 2 were observed with a microscope, and judged according to the following criteria:
△:10μm以上20μm未満のラインが残っている。
×:20μm以上50μm以下のラインが残っている。
××:ラインパターン無し。 ○: A line with a mask width of less than 10 μm remains.
Δ: A line of 10 μm or more and less than 20 μm remains.
X: A line of 20 μm or more and 50 μm or less remains.
XX: No line pattern.
Claims (7)
- 光硬化性官能基を有するアルカリ可溶性樹脂(A)、1分子中に酸性基と2個以上の光硬化性官能基を有する多官能低分子量化合物(B1)を含む架橋剤(B)、酸性基とフッ素原子を有し酸価が10~100mgKOH/gである撥インク剤(C)、光重合開始剤(D)、および溶媒(E)を含むネガ型感光性樹脂組成物。 Alkali-soluble resin (A) having photocurable functional group (A), crosslinker (B) containing acidic group and polyfunctional low molecular weight compound (B1) having two or more photocurable functional groups in one molecule, acidic group And a negative photosensitive resin composition comprising an ink repellent (C) having a fluorine atom and an acid value of 10 to 100 mgKOH / g, a photopolymerization initiator (D), and a solvent (E).
- 前記多官能低分子量化合物(B1)は、光硬化性官能基を4個以上有する請求項1に記載のネガ型感光性樹脂組成物。 The negative photosensitive resin composition according to claim 1, wherein the polyfunctional low molecular weight compound (B1) has four or more photocurable functional groups.
- 前記多官能低分子量化合物(B1)は、ジペンタエリスリトール骨格を有する請求項1または2に記載のネガ型感光性樹脂組成物。 The negative photosensitive resin composition according to claim 1 or 2, wherein the polyfunctional low molecular weight compound (B1) has a dipentaerythritol skeleton.
- 前記撥インク剤(C)中のフッ素原子の含有率は、5~55質量%である請求項1~3のいずれか1項に記載のネガ型感光性樹脂組成物。 The negative photosensitive resin composition according to any one of claims 1 to 3, wherein the content of fluorine atoms in the ink repellent agent (C) is 5 to 55 mass%.
- 前記撥インク剤(C)は、光硬化性官能基を含む請求項1~4のいずれか1項に記載のネガ型感光性樹脂組成物。 The negative photosensitive resin composition according to claim 1, wherein the ink repellent agent (C) contains a photocurable functional group.
- 前記架橋剤(B)は、さらに1分子中に2個以上の光硬化性官能基を有し、酸性基を有しない架橋剤(B2)を含む、請求項1~5のいずれか1項に記載のネガ型感光性樹脂組成物。 6. The crosslinking agent (B) according to any one of claims 1 to 5, further comprising a crosslinking agent (B2) having two or more photocurable functional groups in one molecule and having no acidic group. The negative photosensitive resin composition as described.
- 前記多官能低分子量化合物(B1)と前記架橋剤(B2)の合計100質量部に対して前記多官能低分子量化合物(B1)を10~90質量部の割合で含有する請求項6記載のネガ型感光性樹脂組成物。 The negative according to claim 6, comprising 10 to 90 parts by mass of the polyfunctional low molecular weight compound (B1) with respect to 100 parts by mass in total of the polyfunctional low molecular weight compound (B1) and the crosslinking agent (B2). Type photosensitive resin composition.
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WO2021177251A1 (en) * | 2020-03-04 | 2021-09-10 | Agc株式会社 | Positive-type photosensitive resin composition |
WO2022029857A1 (en) * | 2020-08-04 | 2022-02-10 | シャープ株式会社 | Light-emitting element, and light-emitting device |
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JPWO2018116914A1 (en) | 2019-10-24 |
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