WO2018116784A1 - Plate for sliding nozzle device - Google Patents
Plate for sliding nozzle device Download PDFInfo
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- WO2018116784A1 WO2018116784A1 PCT/JP2017/043170 JP2017043170W WO2018116784A1 WO 2018116784 A1 WO2018116784 A1 WO 2018116784A1 JP 2017043170 W JP2017043170 W JP 2017043170W WO 2018116784 A1 WO2018116784 A1 WO 2018116784A1
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- Prior art keywords
- plate
- sheet
- heat
- resistant material
- sliding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/14—Closures
- B22D41/22—Closures sliding-gate type, i.e. having a fixed plate and a movable plate in sliding contact with each other for selective registry of their openings
- B22D41/28—Plates therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/14—Closures
- B22D41/22—Closures sliding-gate type, i.e. having a fixed plate and a movable plate in sliding contact with each other for selective registry of their openings
- B22D41/28—Plates therefor
- B22D41/30—Manufacturing or repairing thereof
- B22D41/32—Manufacturing or repairing thereof characterised by the materials used therefor
Definitions
- the present invention relates to a plate structure used in a sliding nozzle device for controlling a flow rate when discharging molten metal from a molten metal container.
- the plate for the sliding nozzle device (hereinafter also simply referred to as “plate”) is a plate-like structure having an inner hole for discharging molten metal.
- the sliding nozzle device controls the flow rate of the molten metal by sliding the two or three independent plates relative to each other and changing the area of the opening portion where the inner holes of the plates overlap. .
- the plate is exposed to high temperatures above the melting point of the molten metal in the vicinity of its inner hole, and since it is used repeatedly, it is severe for refractory materials, such as undergoing a large temperature change between the high temperature range and the atmospheric temperature range. Used in conditions.
- the plate is fixed to the metal frame of the sliding nozzle device, so that no molten metal leakage (hereinafter referred to as “bare metal” or “leakage steel”) occurs between the sliding surfaces of the plates.
- bare metal hereinafter referred to as “bare metal” or “leakage steel”
- this pressure is also referred to as “surface pressure”.
- this surface pressure for example, in Patent Document 1, a back cushion material (cushion material + cushioning material + (Including metal sheets or multilayer metal sheets) is shown to be larger than the plate outline, that is, attached to the entire back surface of the plate.
- Such a plate may have various cracks, damage to the sliding surface, opening between the sliding surfaces, etc. during or after use, reducing the durability of the plate and inserting metal between the sliding surfaces.
- the problem is occurring. Above all, the problem of inserting metal between sliding surfaces is a serious problem with the potential to lead to a large-scale steel leakage accident.
- the metal insert between the sliding surfaces is pointed out as a result of gaps between the sliding surfaces due to damage caused by wear, chemical erosion, oxidation, etc. of the sliding surfaces due to swelling or chipping of the inner hole edge. Has been.
- Patent Document 2 As one of countermeasures against damage between such sliding surfaces, for example, in Patent Document 2, there is no swelling or chipping of the edge portion of the inner hole, which is caused by thermal expansion accompanying molten steel passing through the inner hole. It is proposed to provide a concave surface with a depth of 0.1% to 2% of the thickness of the plate brick so as to surround the nozzle hole (inner hole) at the edge of the inner hole on the sliding surface side of the plate brick. ing. By this concave surface, it is said that the compressive stress due to the warpage of the plate brick caused by thermal expansion is relieved, and the wear of the sliding surface stroke part and the chipping of the nozzle hole edge part can be reduced.
- Patent Document 3 proposes a plate refractory formed by molding a composition mainly composed of silicon iron nitride 0.1 to 50 wt%, the balance being a refractory material and a carbon material. This silicon iron nitride is said to improve the oxidation resistance of the plate and reduce damage to the sliding surface due to oxidation.
- the plate is also fastened and fixed from a direction perpendicular to the longitudinal direction (hereinafter also referred to as “lateral direction”).
- This lateral fixing is generally performed by pressing the vicinity of the four corners of the plate plane shape diagonally.
- this lateral position is shifted between two or three plates, chipping is likely to occur at the shifted portion of the inner hole edge of each plate, which may cause damage between the sliding surfaces.
- Patent Document 4 discloses that a frame (main body) is formed in the vicinity of the discharge port on the back side of the plate (corresponding to the “inner hole” in the present invention).
- Patent Document 4 This corresponds to the “gold frame” in the present invention), and is centered (ie, placed at an accurate position) by being fitted into a recess formed.
- the convex portion of Patent Document 4 is formed by bending a rib, and does not exert pressure (surface pressure) in the longitudinal direction (surface pressure application side).
- JP-A-2-169175 Japanese Patent Laid-Open No. 11-57989 Japanese Patent Laid-Open No. 2-108456 Japanese Patent No. 4446598
- the problem to be solved by the present invention is to suppress or reduce the occurrence of metal squeezing between the sliding surfaces of the plates in a form that does not depend on any damage to the sliding surfaces or the occurrence of gaps associated therewith.
- the present invention is a plate for a sliding nozzle device described in 1 to 5 below. 1.
- the length of the surface opposite to the sliding surface (hereinafter referred to as “rear surface”) is twice the length from the short side end to the center of the inner hole starting from the short side end.
- the area where the sheet-like heat-resistant material is installed or the thickness of the plate body is thicker than other areas is in contact with at least a part of the metal frame of the sliding nozzle device for fixing the back side of the plate.
- the sliding nozzle device plate The sliding nozzle device plate. 2.
- the plate is one or both of an upper plate mounted in contact with the fixed metal frame on the molten steel container side of the sliding nozzle device and a lower plate mounted in contact with the lower slide metal frame.
- the plate for a sliding nozzle apparatus as described. 3.
- the sheet-like heat-resistant material is either a sheet obtained by molding a fibrous inorganic material or a plate-like metallic material, or a multilayer structure thereof, according to either 1 or 2 above.
- the thickness of the plate body thicker than the other region or the thickness of the sheet-like heat-resistant material protruding in the thickness direction of the plate from the other region is 0.1 mm or more and 1.6 mm or less. 4.
- the sliding nozzle device plate according to any one of 1 to 3 above. 5).
- the sheet-like heat-resistant material is either a sheet formed mainly from a fibrous inorganic material, a plate-like metallic material, or the surface of another sheet-like heat-resistant material that is a multilayer structure thereof. 5.
- the sliding nozzle device plate according to any one of 1 to 4, which is installed.
- Patent Document 2 since the inner hole surface through which the molten steel passes has the highest temperature and the expansion of the plate increases, the inner surface of the sliding surface of the plate tends to protrude (phenomenon). It tries to suppress the phenomenon by denting the vicinity. However, although such a phenomenon may actually be observed, the end of the upper and lower plates may come into strong contact with each other, and the sliding surface near the center (near the inner hole) may open. They discovered.
- cushioning materials and iron plates are often installed on the back of the plate to disperse the surface pressure for the purpose of preventing cracks, etc., and these cushioning materials and iron plates are used during hot use. Due to various factors such as shrinkage and deformation, dimensional fluctuation in the direction of surface pressure is likely to occur, which also contributes to warpage in the longitudinal direction of the plate.
- the flat portion near the dowel portion on the back surface of the plate protrudes in a direction perpendicular to the sliding surface with respect to the sliding surface more than the other flat portions, so that the sliding at least near the inner hole is achieved.
- Correct the opening of the surface that is, reduce the gap.
- a part or all of the area near the dowel around the inner hole protrudes in the plate thickness direction (vertical direction) from the other flat part of the back surface.
- a sheet-like heat-resistant material is installed, or the thickness of the plate body in the region is made thicker than other regions.
- the sheet-like heat-resistant material is installed, or the region where the thickness of the plate body is thicker than other regions is a fixed metal frame above the sliding nozzle device for fixing the back side of the upper plate, And at least a part of one or both of the lower slide metal frames that fix the back side of the lower plate.
- the sheet-like heat-resistant material includes a metal frame for mounting the plate (a fixed metal frame (reference numeral 10 in FIG. 3) in the case of the upper plate, and a slide metal frame (reference numeral 11 in FIG. 3) in the case of the lower plate. )) Is installed at a position where it can contact at least a part of the surface and transmit the pressure in the direction perpendicular to the sliding surface.
- the sheet-like heat insulating material is installed so as to transmit the crimping force between the metal frame more strongly than the region other than the vicinity of the dowel portion.
- the sheet-like heat-resistant material only needs to have heat resistance enough to maintain shape retention at the temperature during use.
- the dowel portion means a convex portion around the inner hole (for example, a portion 2a in FIG. 1A) and other nozzles such as an upper nozzle and a lower nozzle fitted on the convex portion on the back surface of the plate. This refers to a portion that is combined with a portion that contacts (for example, the portion 2b in FIG. 1A).
- the region in the vicinity of the dowel portion is twice the length from the short side end portion to the center of the inner hole (Ls in FIG. 1A (a)) where the plate sliding direction starts from the short side end portion.
- the plate width direction is in the entire range of the sliding direction side range, that is, the hatched portion in FIG. 1A (a).
- the maximum region in the plate sliding direction is, for example, in the sliding nozzle device composed of two upper and lower plates, the longest portion on the long side of the overlapping portion during casting is the short length of the opposite plate. Depending on the side edge. In other words, there is a case where there is no opposite plate in the long side region beyond the short side end in the sliding direction. This is to avoid the fact that it acts in the direction of opening the sliding surface on the opposite side of the moving direction.
- the short side means the short side with reference to the inner hole of the plate
- the long side means the long side with reference to the inner hole of the plate (see FIG. 1A (a)).
- the sheet-like heat-resistant material is installed in at least a part of the region in the vicinity of the dowel part (part or all of the region in the vicinity of the dowel part).
- the dowel part part or all of the region in the vicinity of the dowel part.
- this area includes (3) a ring-shaped area around the dowel section (see FIGS.
- the sheet-like heat-resistant material of the present invention is placed on the surface of “other sheet-like heat-resistant material” or, if not, the height of “other sheet-like heat-resistant material” is higher than the height. Install to be.
- the thickness of the plate body in the area where the sheet-like heat-resistant material is installed can be made thicker than other areas.
- a sheet-like heat-resistant material or a ceramic sheet may be further affixed to the region where the thickness of the main body is thicker than other regions, but it is not necessary to affix it. Good.
- it is preferable that one or more layers of these sheets are attached.
- the thickness of the plate body as the second means thicker than other regions, when molding the plate, the height of the molding surface of the mold is changed according to the thickness. The method of processing etc. can be taken.
- the other contractible sheet-like heat-resistant material when there is another contractible sheet-like heat-resistant material and the sheet-like heat-resistant material of the present invention is placed on the surface thereof, the other contractible sheet-like heat-resistant material is used.
- the stacked sheet-like heat-resistant material of the present invention protrudes from the periphery of other heat-shrinkable sheet-like heat-resistant materials.
- the installation part of the stacked sheet-like heat-resistant material of the present invention is small, the surrounding area does not shrink completely and the crimping force is distributed over a wide area so that the stacked sheet-shaped heat-resistant material of the present invention protrudes. There is a possibility of diminishing the effects of. Therefore, it is more preferable that the thickness of the stacked sheet-shaped heat-resistant material of the present invention is larger than the contractible allowance of other sheet-shaped heat-resistant materials.
- the sheet-like heat-resistant material either a sheet obtained by molding a fibrous inorganic material, a plate-like metallic material, or a multilayer structure thereof can be used.
- the material is not shrinkable or as small as possible.
- at least the sheet-like heat-resistant material during operation is installed. It is preferably a single-layer or multi-layer structure such as a refractory or a metal having heat resistance enough to remain at a temperature higher than the expected temperature at the place.
- the thickness of this target area protrudes in the vertical direction from the other flat parts on the back of the plate. Optimization may be made according to the characteristics of the heat-resistant material, the characteristics of other sheet-shaped heat-resistant materials when stacked, or individual conditions such as operating conditions such as temperature and time.
- the thickness of the sheet-like heat-resistant material the present inventors firstly stated that the maximum bending allowance due to deformation is about 0.3 mm when the surface pressure is maximum, and decreases to about 0 when the surface pressure decreases.
- the bending allowance may be further increased, and the total bending of the upper and lower plates may be about 1.6 mm. This was confirmed by simulation and actual operation under the same conditions as in the following experiment. Note that “total” is the sum of the deflection dimensions of each of a plurality of plates (for example, upper and lower plates), in other words, even if the thicknesses of the thickened portions of each plate are different. This means the sum of the increased thickness (thickness protruding) of the thick region of the plate.
- the gap between the plates can be adjusted by adjusting the degree of thickness increase (projecting thickness) on the other plate. It is possible to suppress or prevent the occurrence of.
- the sheet-shaped heat-resistant material of the present invention is used. It was confirmed from the experimental results (described later) that it is assumed that the sheet-shaped heat-resistant materials are installed in a stacked manner, and that the minimum thickness of the sheet-like heat-resistant material is preferably about 0.1 mm or more.
- the maximum thickness of the sheet-like heat-resistant material should be about 1.6 mm or less.
- this 1.6mm thickness is placed on another sheet of about 3mm thickness (approx. 0.5mm shrinkable) and an iron plate of about 0.24mm thickness on top of it to install a sheet-like heat-resistant material
- the thickness is considered to be the limit thickness where cracks in the plate width direction are not expected to occur.
- a gap is likely to be formed at both ends in the sliding direction, like a “lever” where the plate is the outermost sheet-like heat-resistant material.
- the thickness exceeds 1.6 mm under different conditions, for example, when the deformation of the metal frame is large, the installation is such that the sliding surface direction of the plate is greatly inclined, or the plate thickness is large. It may also be acceptable.
- the thicknesses of the thick areas and the other areas are different.
- the relative thickness may be adjusted as described above without considering the thickness of the sheet-like heat-resistant material or the like.
- the thickness of the sheet-like heat-resistant material, etc., and the contractibility may be different between the thickening area and other areas.
- the thickness should be adjusted within the range of 0.1 mm to 1.6 mm. That's fine.
- the degree of increase in thickness of the region to be thickened may be adjusted according to the size of the contractibility of the sheet-like heat-resistant material or the like, that is, the degree of increase in thickness may be increased as the contractibility increases.
- the outer shape of the inner hole 1 and the dowel portion are both circular, but these shapes are not limited to a circular shape, and may be, for example, an elliptical shape.
- Experimental Example A is an experimental example in which the state related to the gap between the sliding surfaces of the plates in the state of the prior art, that is, the “sheet-like heat-resistant material” of the present invention is not installed, is observed by the difference in pressure applied between the sliding surfaces. It is.
- the experimental conditions such as shape and pressure are as follows.
- the shape of the plate is as follows: long side (length in sliding direction): about 414 mm, short side (length in the direction perpendicular to the long side (width direction)): about 209 mm, plane part thickness: about 35 mm (upper and lower plates) ), About 40 mm (medium plate), inner hole diameter: 75 mm ⁇ , the material of the plate is selected as a refractory of about 75% by mass of Al 2 O 3 , about 10% by mass of ZrO 2 and about 5% by mass of carbon, Its physical properties are a sonic elastic modulus of 40 GPa and a room temperature bending strength of 13 MPa.
- the plate was fixed by holding metal from the four corners of the edge and fixing bolts to a tightening torque of 20 N ⁇ m, and the surface pressure was applied stepwise up to a total load of less than 6 tf.
- FIG. 5 (a) shows the measurement result of the pressure distribution detected by the sensor sheet as seen from the sliding surface of the plate
- FIG. 5 (b) shows the surface pressure at each measurement point with the number in FIG. 5 (a). Shows the relationship between magnitude and pressure.
- the pressure near the center is lower than the outside, and the difference increases proportionally as the surface pressure increases. That is, it is suggested that the vicinity of the center centering on the inner hole increases the total load but does not contribute to the increase of the surface pressure. Since the inner hole portion is a space and exists in the vicinity of the center, it can be understood that it is the most easily deformed place in the plate as a structure.
- Experimental Example B is an example of observing the effect on the pressure between the sliding surfaces when the “sheet-like heat insulating material” of the present invention is installed around the dowels of both the upper and lower plates.
- an actual sliding nozzle device composed of two upper and lower plates was used, and pressure-sensitive paper was placed between the sliding surfaces of the plates to add a constant surface pressure (6 tf). The pressure states were compared.
- Experimental conditions such as shape are the same as in Experimental Example A.
- Comparative Example 1 another sheet having a contraction allowance of about 0.5 mm (20%) and a thickness of about 3 mm and an iron plate of 0.24 mm are placed on almost the entire back surface of the plate excluding the dowel portion.
- Example 1 the other sheet and the 0.24 mm iron plate on the other sheet were installed on almost the entire back surface of the plate excluding the dowel part (this part is the same as Comparative Example 1).
- This is an example in which a ring-shaped 0.24 mm iron plate with a diameter of 190 mm ⁇ is installed in a circular area centered on the inner hole (see FIG. 7A).
- Example 2 is an example in which an iron plate having a thickness of 0.5 mm as a “sheet-like heat insulating material” is installed in the same structure and region as Example 1 (see FIG. 7A).
- FIG. 7B is a diagram (photograph) showing the surface pressure distribution that appears on the pressure-sensitive paper. The darker the color, the higher the pressure, and the lighter the color, the lower the pressure. In both examples, the pressure tended to decrease as the area approached the inner hole, but the color of the example was darker than the comparative example as a whole. The contour of the inner hole can be observed along with the tendency to be deep. It can also be seen that Example 2 was darker than Example 1, that is, the pressure was higher. From this result, it can be seen that in both Examples 1 and 2, higher pressure was applied around the inner hole, that is, near the dowel, than in the comparative example, and there was no gap.
- Example C is the actual operation in Comparative Example 1 of Example B and Example 1 (0.24 mm (0.48 mm in total) on both upper and lower plates), Example 2 (both upper and lower plates) 0.5 mm (1 mm in total), and Example 3 (0.1 mm (0.2 mm in total) on both the upper and lower plates) and Example 4 with different thickness of the iron plate, Example 4 ( Between the sliding surfaces when 0.8 mm (1.6 mm total iron plate) on both the upper and lower plates and Example 5 (0.1 mm iron plate only on one upper and lower plates) are installed around the dowel It is the example which observed the bullion insertion suppression effect of.
- the experimental conditions such as the shape are the same as in Experimental Examples A and B. In all of Examples 1, Example 2, Example 3, Example 4, and Example 5, there was no metal bar, and no significant or unusual damage was caused to the plate. In Comparative Example 1, the bullion invaded a part of the periphery of the dowel between the sliding surfaces.
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Abstract
The purpose of the present invention is to suppress or reduce occurrences of ingot insertion between sliding surfaces of a plate in a form not caused by some damage to this sliding surface of the plate or occurrences of gaps accompanying the same. Thus, in the present invention, a sheet shaped heat resistant material 3 is provided in part or the entire area in the vicinity of dowel parts (2a, 2b) at the periphery of an inner hole in the surface ("rear surface" in the following) on the side opposite to the sliding surface, so as to protrude in the direction of thickness of the plate more than other flat surface parts of the rear surface; or a plate main body has a region with a thickness thicker than other regions of the plate is provided, and the sheet-shaped heat resistant material is provided; or the area with a thickness greater than other areas of the plate main body is in contact with at least part of a metal frame for a sliding nozzle device securing the rear surface side of the plate.
Description
本発明は,溶融金属容器から溶融金属を排出する際の流量を制御するスライディングノズル装置に使用されるプレートの構造に関する。
The present invention relates to a plate structure used in a sliding nozzle device for controlling a flow rate when discharging molten metal from a molten metal container.
スライディングノズル装置用のプレート(以下,単に「プレート」ともいう。)は,溶融金属を排出するための内孔を有する板状の構造体である。また,スライディングノズル装置は,2枚又は3枚の独立したプレートを相対的に摺動させて,各プレートの内孔が重なって生じる開孔部分の面積を変えることにより溶融金属の流量を制御する。
The plate for the sliding nozzle device (hereinafter also simply referred to as “plate”) is a plate-like structure having an inner hole for discharging molten metal. In addition, the sliding nozzle device controls the flow rate of the molten metal by sliding the two or three independent plates relative to each other and changing the area of the opening portion where the inner holes of the plates overlap. .
プレートは,その内孔付近が溶融金属の融点以上の高温に曝され,また,繰り返して使用されるので前記高温域と大気温度域の間で,大きな温度変化を受ける等,耐火材料にとって苛酷な条件で使用される。また,プレートはスライディングノズル装置の金枠に固定され,プレートの摺動面間から溶融金属漏れ(以下「地金差し」又は「漏鋼」という。)が生じないように,摺動面間には,プレート相互を圧着する方向(以下「縦方向」ともいう。)の高い圧力が負荷される(以下,この圧力を「面圧」ともいう。)。
この面圧に関しては,例えば特許文献1に,プレートれんが裏面及びプレートれんがを装着する金枠のわずかな凸凹を吸収してより密着性を良くすることなどのために,裏面クッション材(クッション材+金属製薄板又は多層式金属製薄板も含む)をプレート外形以上の大きさ,すなわちプレート背面全体に取り付けることが示されている。 The plate is exposed to high temperatures above the melting point of the molten metal in the vicinity of its inner hole, and since it is used repeatedly, it is severe for refractory materials, such as undergoing a large temperature change between the high temperature range and the atmospheric temperature range. Used in conditions. In addition, the plate is fixed to the metal frame of the sliding nozzle device, so that no molten metal leakage (hereinafter referred to as “bare metal” or “leakage steel”) occurs between the sliding surfaces of the plates. Is subjected to a high pressure in the direction in which the plates are pressed together (hereinafter also referred to as “longitudinal direction”) (hereinafter, this pressure is also referred to as “surface pressure”).
With respect to this surface pressure, for example, inPatent Document 1, a back cushion material (cushion material + cushioning material + (Including metal sheets or multilayer metal sheets) is shown to be larger than the plate outline, that is, attached to the entire back surface of the plate.
この面圧に関しては,例えば特許文献1に,プレートれんが裏面及びプレートれんがを装着する金枠のわずかな凸凹を吸収してより密着性を良くすることなどのために,裏面クッション材(クッション材+金属製薄板又は多層式金属製薄板も含む)をプレート外形以上の大きさ,すなわちプレート背面全体に取り付けることが示されている。 The plate is exposed to high temperatures above the melting point of the molten metal in the vicinity of its inner hole, and since it is used repeatedly, it is severe for refractory materials, such as undergoing a large temperature change between the high temperature range and the atmospheric temperature range. Used in conditions. In addition, the plate is fixed to the metal frame of the sliding nozzle device, so that no molten metal leakage (hereinafter referred to as “bare metal” or “leakage steel”) occurs between the sliding surfaces of the plates. Is subjected to a high pressure in the direction in which the plates are pressed together (hereinafter also referred to as “longitudinal direction”) (hereinafter, this pressure is also referred to as “surface pressure”).
With respect to this surface pressure, for example, in
このようなプレートには,使用中ないし使用後にさまざまな亀裂,摺動面の損傷や摺動面間の開き等が生じて,プレートの耐用性の低下や摺動面間への地金差し等の問題が生じている。中でも摺動面間への地金差しの問題は,大規模な漏鋼事故に繋がる危険性が潜む重大な問題である。
この摺動面間への地金差しは,内孔エッジ部の膨れないしは欠け,摺動面の摩耗・化学的侵蝕・酸化等に起因した損傷による摺動面間での隙間発生が原因として指摘されている。 Such a plate may have various cracks, damage to the sliding surface, opening between the sliding surfaces, etc. during or after use, reducing the durability of the plate and inserting metal between the sliding surfaces. The problem is occurring. Above all, the problem of inserting metal between sliding surfaces is a serious problem with the potential to lead to a large-scale steel leakage accident.
The metal insert between the sliding surfaces is pointed out as a result of gaps between the sliding surfaces due to damage caused by wear, chemical erosion, oxidation, etc. of the sliding surfaces due to swelling or chipping of the inner hole edge. Has been.
この摺動面間への地金差しは,内孔エッジ部の膨れないしは欠け,摺動面の摩耗・化学的侵蝕・酸化等に起因した損傷による摺動面間での隙間発生が原因として指摘されている。 Such a plate may have various cracks, damage to the sliding surface, opening between the sliding surfaces, etc. during or after use, reducing the durability of the plate and inserting metal between the sliding surfaces. The problem is occurring. Above all, the problem of inserting metal between sliding surfaces is a serious problem with the potential to lead to a large-scale steel leakage accident.
The metal insert between the sliding surfaces is pointed out as a result of gaps between the sliding surfaces due to damage caused by wear, chemical erosion, oxidation, etc. of the sliding surfaces due to swelling or chipping of the inner hole edge. Has been.
このような摺動面間の損傷の対策の一つとして,例えば特許文献2には,内孔エッジ部の膨れないしは欠けを,その内孔を溶鋼が通過することに伴う熱膨張が原因であるとして,プレートれんがの摺動面側の内孔のエッジ部に,ノズル孔(内孔)を囲むようにプレートれんがの厚みの0.1%~2%の深さの凹面を設けることが提案されている。この凹面によって、熱膨張によって発生するプレートれんがの反りによる圧縮応力が緩和され,摺動面ストローク部位の摩耗とノズル孔エッジ部の欠けを軽減することができるとされている。
特許文献3には,窒化珪素鉄0.1~50wt%、残部が耐火材料及び炭素材料を主材とした配合物を成形したプレート耐火物が提案されている。この窒化珪素鉄により,プレートの耐酸化性を向上させ,酸化による摺動面の損傷を軽減することができるとされている。 As one of countermeasures against damage between such sliding surfaces, for example, inPatent Document 2, there is no swelling or chipping of the edge portion of the inner hole, which is caused by thermal expansion accompanying molten steel passing through the inner hole. It is proposed to provide a concave surface with a depth of 0.1% to 2% of the thickness of the plate brick so as to surround the nozzle hole (inner hole) at the edge of the inner hole on the sliding surface side of the plate brick. ing. By this concave surface, it is said that the compressive stress due to the warpage of the plate brick caused by thermal expansion is relieved, and the wear of the sliding surface stroke part and the chipping of the nozzle hole edge part can be reduced.
Patent Document 3 proposes a plate refractory formed by molding a composition mainly composed of silicon iron nitride 0.1 to 50 wt%, the balance being a refractory material and a carbon material. This silicon iron nitride is said to improve the oxidation resistance of the plate and reduce damage to the sliding surface due to oxidation.
特許文献3には,窒化珪素鉄0.1~50wt%、残部が耐火材料及び炭素材料を主材とした配合物を成形したプレート耐火物が提案されている。この窒化珪素鉄により,プレートの耐酸化性を向上させ,酸化による摺動面の損傷を軽減することができるとされている。 As one of countermeasures against damage between such sliding surfaces, for example, in
プレートは,このような面圧に加え,前記縦方向に対し垂直の方向(以下「横方向」ともいう。)からも締め付けて固定する。この横方向の固定は,プレート平面形状の四隅付近を対角線上に押しつける方法が一般的である。しかし,2枚又は3枚のプレート間でこの横方向の位置がずれた場合,各プレートの内孔エッジ部のずれた部分で欠けが生じ易くなり,ひいては摺動面間の損傷の一原因となる。
このずれ防止対策として,特許文献4にはプレート背面側の吐出口(本発明でいう「内孔」に相当。)の近傍に,吐出口と同心円の凸状部を形成して,フレーム(本発明でいう「金枠」に相当。)に形成した凹部に嵌合させてセンタ合わせを行う(すなわち正確な位置に設置する)ことが示されている。
なお,この特許文献4の凸状部はリブを折り曲げて形成したもので,前記縦方向(面圧付加側)には圧力(面圧)を及ぼすものではない。 In addition to such a surface pressure, the plate is also fastened and fixed from a direction perpendicular to the longitudinal direction (hereinafter also referred to as “lateral direction”). This lateral fixing is generally performed by pressing the vicinity of the four corners of the plate plane shape diagonally. However, if this lateral position is shifted between two or three plates, chipping is likely to occur at the shifted portion of the inner hole edge of each plate, which may cause damage between the sliding surfaces. Become.
As a measure for preventing this deviation,Patent Document 4 discloses that a frame (main body) is formed in the vicinity of the discharge port on the back side of the plate (corresponding to the “inner hole” in the present invention). This corresponds to the “gold frame” in the present invention), and is centered (ie, placed at an accurate position) by being fitted into a recess formed.
The convex portion ofPatent Document 4 is formed by bending a rib, and does not exert pressure (surface pressure) in the longitudinal direction (surface pressure application side).
このずれ防止対策として,特許文献4にはプレート背面側の吐出口(本発明でいう「内孔」に相当。)の近傍に,吐出口と同心円の凸状部を形成して,フレーム(本発明でいう「金枠」に相当。)に形成した凹部に嵌合させてセンタ合わせを行う(すなわち正確な位置に設置する)ことが示されている。
なお,この特許文献4の凸状部はリブを折り曲げて形成したもので,前記縦方向(面圧付加側)には圧力(面圧)を及ぼすものではない。 In addition to such a surface pressure, the plate is also fastened and fixed from a direction perpendicular to the longitudinal direction (hereinafter also referred to as “lateral direction”). This lateral fixing is generally performed by pressing the vicinity of the four corners of the plate plane shape diagonally. However, if this lateral position is shifted between two or three plates, chipping is likely to occur at the shifted portion of the inner hole edge of each plate, which may cause damage between the sliding surfaces. Become.
As a measure for preventing this deviation,
The convex portion of
これらの特許文献に示されている原因と対策は,一部の実操業においては個別に有効性は確認されている。しかしながら,本発明者らが詳細に検討したところ、プレートの摺動面間への地金差し現象は,必ずしも摺動面の何らかの損傷ないしはそれに伴う隙間の発生によらずに生じる形態があることがわかった。すなわち摺動面間への地金差し現象は,摺動面の損傷を主たる原因とする前記の特許文献の対策では解決できない形態があることがわかった。
The causes and countermeasures shown in these patent documents have been confirmed to be effective individually in some actual operations. However, as a result of detailed examinations by the present inventors, there is a case in which the metal insertion phenomenon between the sliding surfaces of the plate is not necessarily caused by any damage to the sliding surface or the occurrence of a gap associated therewith. all right. In other words, it has been found that there is a form that cannot be solved by the countermeasures of the above-mentioned patent document, which mainly causes damage to the sliding surface, as a bullion insertion phenomenon between the sliding surfaces.
本発明が解決しようとする課題は,摺動面の何らかの損傷ないしはそれに伴う隙間の発生によらない形態の,プレートの摺動面間への地金差しの発生を抑制又は軽減することにある。
The problem to be solved by the present invention is to suppress or reduce the occurrence of metal squeezing between the sliding surfaces of the plates in a form that does not depend on any damage to the sliding surfaces or the occurrence of gaps associated therewith.
本発明は,次の1から5に記載のスライディングノズル装置用のプレートである。
1.
摺動面に対し反対側の面(以下「背面」という。)の,プレート摺動方向が短尺側端部を起点とする前記短尺側端部から内孔中心までの長さの2倍の長尺側位置までの範囲内である内孔周囲のダボ部近傍の一部又は全部の領域に,当該背面の他の平面部よりもプレートの厚さ方向に突出するように,シート状の耐熱材料が設置されているか,又は,当該プレート本体の厚さが他の領域より厚い領域を備えており,
前記のシート状の耐熱材料が設置されているか,又は,当該プレート本体の厚さが他の領域より厚い領域は,前記プレートの背面側を固定するスライディングノズル装置の金枠の少なくとも一部に接触している,スライディングノズル装置用のプレート。
2.
前記プレートは,スライディングノズル装置の溶鋼容器側の固定金枠に接して装着される上プレート,及び下方のスライド金枠に接して装着される下プレートのいずれか一方又は両方である,前記1に記載のスライディングノズル装置用プレート。
3.
前記のシート状の耐熱材料は,主として繊維状の無機質材料を成形したシート及び板状の金属質材料のいずれか又はこれらの複層構造物である,前記1又は前記2のいずれかに記載のスライディングノズル装置用のプレート。
4.
前記の他の領域より厚いプレート本体の厚さ,又はシート状の耐熱材料の,前記の他の領域よりも前記プレートの厚さ方向に突出する厚さは,0.1mm以上1.6mm以下である,前記1から前記3のいずれかに記載のスライディングノズル装置用プレート。
5.
前記のシート状の耐熱材料は,主として繊維状の無機質材料を成形したシート及び板状の金属質材料のいずれか又はこれらの複層構造物である他のシート状の耐熱材料の表面に重ねて設置されている,前記1から前記4のいずれかに記載のスライディングノズル装置用プレート。 The present invention is a plate for a sliding nozzle device described in 1 to 5 below.
1.
The length of the surface opposite to the sliding surface (hereinafter referred to as “rear surface”) is twice the length from the short side end to the center of the inner hole starting from the short side end. A sheet-like heat-resistant material that protrudes in the thickness direction of the plate from the other flat part of the back surface in part or all of the area near the dowel part around the inner hole that is within the range to the shank side position Is installed, or the plate body has a thicker area than other areas,
The area where the sheet-like heat-resistant material is installed or the thickness of the plate body is thicker than other areas is in contact with at least a part of the metal frame of the sliding nozzle device for fixing the back side of the plate. The sliding nozzle device plate.
2.
The plate is one or both of an upper plate mounted in contact with the fixed metal frame on the molten steel container side of the sliding nozzle device and a lower plate mounted in contact with the lower slide metal frame. The plate for a sliding nozzle apparatus as described.
3.
The sheet-like heat-resistant material is either a sheet obtained by molding a fibrous inorganic material or a plate-like metallic material, or a multilayer structure thereof, according to either 1 or 2 above. Plate for sliding nozzle device.
4).
The thickness of the plate body thicker than the other region or the thickness of the sheet-like heat-resistant material protruding in the thickness direction of the plate from the other region is 0.1 mm or more and 1.6 mm or less. 4. The sliding nozzle device plate according to any one of 1 to 3 above.
5).
The sheet-like heat-resistant material is either a sheet formed mainly from a fibrous inorganic material, a plate-like metallic material, or the surface of another sheet-like heat-resistant material that is a multilayer structure thereof. 5. The sliding nozzle device plate according to any one of 1 to 4, which is installed.
1.
摺動面に対し反対側の面(以下「背面」という。)の,プレート摺動方向が短尺側端部を起点とする前記短尺側端部から内孔中心までの長さの2倍の長尺側位置までの範囲内である内孔周囲のダボ部近傍の一部又は全部の領域に,当該背面の他の平面部よりもプレートの厚さ方向に突出するように,シート状の耐熱材料が設置されているか,又は,当該プレート本体の厚さが他の領域より厚い領域を備えており,
前記のシート状の耐熱材料が設置されているか,又は,当該プレート本体の厚さが他の領域より厚い領域は,前記プレートの背面側を固定するスライディングノズル装置の金枠の少なくとも一部に接触している,スライディングノズル装置用のプレート。
2.
前記プレートは,スライディングノズル装置の溶鋼容器側の固定金枠に接して装着される上プレート,及び下方のスライド金枠に接して装着される下プレートのいずれか一方又は両方である,前記1に記載のスライディングノズル装置用プレート。
3.
前記のシート状の耐熱材料は,主として繊維状の無機質材料を成形したシート及び板状の金属質材料のいずれか又はこれらの複層構造物である,前記1又は前記2のいずれかに記載のスライディングノズル装置用のプレート。
4.
前記の他の領域より厚いプレート本体の厚さ,又はシート状の耐熱材料の,前記の他の領域よりも前記プレートの厚さ方向に突出する厚さは,0.1mm以上1.6mm以下である,前記1から前記3のいずれかに記載のスライディングノズル装置用プレート。
5.
前記のシート状の耐熱材料は,主として繊維状の無機質材料を成形したシート及び板状の金属質材料のいずれか又はこれらの複層構造物である他のシート状の耐熱材料の表面に重ねて設置されている,前記1から前記4のいずれかに記載のスライディングノズル装置用プレート。 The present invention is a plate for a sliding nozzle device described in 1 to 5 below.
1.
The length of the surface opposite to the sliding surface (hereinafter referred to as “rear surface”) is twice the length from the short side end to the center of the inner hole starting from the short side end. A sheet-like heat-resistant material that protrudes in the thickness direction of the plate from the other flat part of the back surface in part or all of the area near the dowel part around the inner hole that is within the range to the shank side position Is installed, or the plate body has a thicker area than other areas,
The area where the sheet-like heat-resistant material is installed or the thickness of the plate body is thicker than other areas is in contact with at least a part of the metal frame of the sliding nozzle device for fixing the back side of the plate. The sliding nozzle device plate.
2.
The plate is one or both of an upper plate mounted in contact with the fixed metal frame on the molten steel container side of the sliding nozzle device and a lower plate mounted in contact with the lower slide metal frame. The plate for a sliding nozzle apparatus as described.
3.
The sheet-like heat-resistant material is either a sheet obtained by molding a fibrous inorganic material or a plate-like metallic material, or a multilayer structure thereof, according to either 1 or 2 above. Plate for sliding nozzle device.
4).
The thickness of the plate body thicker than the other region or the thickness of the sheet-like heat-resistant material protruding in the thickness direction of the plate from the other region is 0.1 mm or more and 1.6 mm or less. 4. The sliding nozzle device plate according to any one of 1 to 3 above.
5).
The sheet-like heat-resistant material is either a sheet formed mainly from a fibrous inorganic material, a plate-like metallic material, or the surface of another sheet-like heat-resistant material that is a multilayer structure thereof. 5. The sliding nozzle device plate according to any one of 1 to 4, which is installed.
以下,詳細に説明する。
The details will be described below.
特許文献2では,溶鋼が通過する内孔面が最も温度が高くなってプレートの膨張も大きくなるので,上下方向にも突出する傾向(現象)になることから,プレートの摺動面の内孔近傍を窪ませて,前記現象を抑制しようとする。しかし,実際にそのような現象が観られる場合があるものの,逆に上下プレートの端部が強く接触して中央付近(内孔付近)の摺動面間が開く場合があることを,本発明者らは発見した。これらのどちらの現象が生じるか,またその程度は,特にプレートの摺動方向(長手方向)の固定の程度,プレートの摺動方向(長手方向)の長さ,厚さ,プレートの物性,プレート上下のノズル等の固定構造等の複数の要素が相互に関係したバランスによるものと考えられるが,中央付近が反る場合は,内孔付近の開きが最大になるように発生し易い。
前述の通りプレートの摺動面間には,摺動面に対して垂直方向の圧力,いわゆる面圧を付加した状態で使用される。しかし,一般にプレートの背面には亀裂防止等の目的からこの面圧を分散させるようにクッション材や鉄板等を設置することが多く,また熱間での使用中にはこれらのクッション材や鉄板等が収縮し,変形する等のさまざまな要因により,面圧付加方向の寸法変動が生じ易く,これもプレートの長手方向の反りの一因となる。 InPatent Document 2, since the inner hole surface through which the molten steel passes has the highest temperature and the expansion of the plate increases, the inner surface of the sliding surface of the plate tends to protrude (phenomenon). It tries to suppress the phenomenon by denting the vicinity. However, although such a phenomenon may actually be observed, the end of the upper and lower plates may come into strong contact with each other, and the sliding surface near the center (near the inner hole) may open. They discovered. Which of these phenomena occurs, and the extent to which, in particular, the degree of fixation in the sliding direction (longitudinal direction) of the plate, the length and thickness of the sliding direction (longitudinal direction) of the plate, the physical properties of the plate, the plate It can be considered that a plurality of elements such as the fixed structure such as the upper and lower nozzles are related to each other. However, when the vicinity of the center is warped, it tends to occur so that the opening near the inner hole is maximized.
As described above, between the sliding surfaces of the plates, a pressure perpendicular to the sliding surface, that is, a so-called surface pressure is applied. However, in general, cushioning materials and iron plates are often installed on the back of the plate to disperse the surface pressure for the purpose of preventing cracks, etc., and these cushioning materials and iron plates are used during hot use. Due to various factors such as shrinkage and deformation, dimensional fluctuation in the direction of surface pressure is likely to occur, which also contributes to warpage in the longitudinal direction of the plate.
前述の通りプレートの摺動面間には,摺動面に対して垂直方向の圧力,いわゆる面圧を付加した状態で使用される。しかし,一般にプレートの背面には亀裂防止等の目的からこの面圧を分散させるようにクッション材や鉄板等を設置することが多く,また熱間での使用中にはこれらのクッション材や鉄板等が収縮し,変形する等のさまざまな要因により,面圧付加方向の寸法変動が生じ易く,これもプレートの長手方向の反りの一因となる。 In
As described above, between the sliding surfaces of the plates, a pressure perpendicular to the sliding surface, that is, a so-called surface pressure is applied. However, in general, cushioning materials and iron plates are often installed on the back of the plate to disperse the surface pressure for the purpose of preventing cracks, etc., and these cushioning materials and iron plates are used during hot use. Due to various factors such as shrinkage and deformation, dimensional fluctuation in the direction of surface pressure is likely to occur, which also contributes to warpage in the longitudinal direction of the plate.
本発明は,このような反りに対して,プレートの背面においてダボ部近傍の平面部を他の平面部よりも摺動面に対して垂直方向に突出させることで,少なくとも内孔付近の摺動面の開きを矯正する,すなわち隙間を減少させる。この矯正のための具体的な構成として本発明では, 内孔周囲のダボ部近傍の一部又は全部の領域に,当該背面の他の平面部よりもプレートの厚さ方向(垂直方向)に突出するように,シート状の耐熱材料を設置するか,又は,前記領域の当該プレート本体の厚さを他の領域より厚くする。
さらに,前記のシート状の耐熱材料が設置されているか,又は,当該プレート本体の厚さが他の領域より厚い領域は,上プレートの背面側を固定するスライディングノズル装置の上方の固定金枠,及び下プレートの背面側を固定する下方のスライド金枠のいずれか一方又は両方の少なくとも一部に接触している。このように接触することで,前記摺動面に垂直な方向のプレートの背面側のシート状の耐熱材料面又はプレート本体の厚さが他の領域より厚い面と前記金枠との間の隙間を形成しないようにし,又は圧着力を前記ダボ部近傍以外の領域よりも強く伝達する。 According to the present invention, the flat portion near the dowel portion on the back surface of the plate protrudes in a direction perpendicular to the sliding surface with respect to the sliding surface more than the other flat portions, so that the sliding at least near the inner hole is achieved. Correct the opening of the surface, that is, reduce the gap. As a specific configuration for this correction, in the present invention, a part or all of the area near the dowel around the inner hole protrudes in the plate thickness direction (vertical direction) from the other flat part of the back surface. As described above, a sheet-like heat-resistant material is installed, or the thickness of the plate body in the region is made thicker than other regions.
Further, the sheet-like heat-resistant material is installed, or the region where the thickness of the plate body is thicker than other regions is a fixed metal frame above the sliding nozzle device for fixing the back side of the upper plate, And at least a part of one or both of the lower slide metal frames that fix the back side of the lower plate. By contacting in this way, the gap between the metal frame and the sheet-like heat-resistant material surface on the back side of the plate in the direction perpendicular to the sliding surface or the surface of the plate body thicker than other regions Or the pressure-bonding force is transmitted more strongly than the region other than the vicinity of the dowel portion.
さらに,前記のシート状の耐熱材料が設置されているか,又は,当該プレート本体の厚さが他の領域より厚い領域は,上プレートの背面側を固定するスライディングノズル装置の上方の固定金枠,及び下プレートの背面側を固定する下方のスライド金枠のいずれか一方又は両方の少なくとも一部に接触している。このように接触することで,前記摺動面に垂直な方向のプレートの背面側のシート状の耐熱材料面又はプレート本体の厚さが他の領域より厚い面と前記金枠との間の隙間を形成しないようにし,又は圧着力を前記ダボ部近傍以外の領域よりも強く伝達する。 According to the present invention, the flat portion near the dowel portion on the back surface of the plate protrudes in a direction perpendicular to the sliding surface with respect to the sliding surface more than the other flat portions, so that the sliding at least near the inner hole is achieved. Correct the opening of the surface, that is, reduce the gap. As a specific configuration for this correction, in the present invention, a part or all of the area near the dowel around the inner hole protrudes in the plate thickness direction (vertical direction) from the other flat part of the back surface. As described above, a sheet-like heat-resistant material is installed, or the thickness of the plate body in the region is made thicker than other regions.
Further, the sheet-like heat-resistant material is installed, or the region where the thickness of the plate body is thicker than other regions is a fixed metal frame above the sliding nozzle device for fixing the back side of the upper plate, And at least a part of one or both of the lower slide metal frames that fix the back side of the lower plate. By contacting in this way, the gap between the metal frame and the sheet-like heat-resistant material surface on the back side of the plate in the direction perpendicular to the sliding surface or the surface of the plate body thicker than other regions Or the pressure-bonding force is transmitted more strongly than the region other than the vicinity of the dowel portion.
本発明により,摺動面の何らかの損傷ないしはそれに伴う隙間の発生によらない形態の,プレートの摺動面間への地金差しの発生を抑制又は軽減することができる。
According to the present invention, it is possible to suppress or reduce the occurrence of metal squeezing between the sliding surfaces of the plates in a form that does not depend on any damage to the sliding surfaces or the occurrence of gaps associated therewith.
プレートの摺動面間への地金差しはプレートの内孔周囲に発生するので,その内孔周囲の隙間発生を抑止することが重要である。この内孔周囲の摺動面を垂直方向に押しつける圧力は、本発明者らの実験等により、プレート全体にかかる垂直方向の圧力(面圧)を上げても低位である場合があることが判明した。
¡Since the metal insert between the sliding surfaces of the plate is generated around the inner hole of the plate, it is important to suppress the generation of gaps around the inner hole. The pressure that presses the sliding surface around the inner hole in the vertical direction has been found by experiments of the present inventors to be low even if the vertical pressure (surface pressure) applied to the entire plate is increased. did.
そこで本発明では、内孔周囲に圧力(面圧)を集中的に作用させるために,プレート背面のダボ部近傍の一部又は全部の領域に,第1の手段として,当該背面の他の平面部よりもプレートの厚さ方向に突出するようにシート状の耐熱材料を設置する。より具体的には,シート状の耐熱材料は,プレートを装着する金枠(上プレートの場合は固定金枠(図3の符号10),下プレートの場合はスライド金枠(図3の符号11))の少なくとも一部に接触して摺動面に垂直な方向の圧着力を伝達することができる位置に設置する。すなわち,シート状の断熱材料は,前記金枠との間の前記圧着力をダボ部近傍以外の領域よりも強く伝達するように設置する。なお,このシート状の耐熱材料は,その使用時の温度で保形性を維持できる程度の耐熱性を備えていればよい。
Therefore, in the present invention, in order to concentrate pressure (surface pressure) around the inner hole, as a first means, other planes on the back surface are provided in a part or all of the vicinity of the dowel portion on the back surface of the plate. A sheet-like heat-resistant material is installed so as to protrude in the thickness direction of the plate from the portion. More specifically, the sheet-like heat-resistant material includes a metal frame for mounting the plate (a fixed metal frame (reference numeral 10 in FIG. 3) in the case of the upper plate, and a slide metal frame (reference numeral 11 in FIG. 3) in the case of the lower plate. )) Is installed at a position where it can contact at least a part of the surface and transmit the pressure in the direction perpendicular to the sliding surface. That is, the sheet-like heat insulating material is installed so as to transmit the crimping force between the metal frame more strongly than the region other than the vicinity of the dowel portion. The sheet-like heat-resistant material only needs to have heat resistance enough to maintain shape retention at the temperature during use.
ここで,「ダボ部」とは,内孔周囲の凸状部(例えば図1Aの符号2a部分)とこの凸状部に嵌合する上ノズル,下ノズル等の他のノズルがプレートの背面に接する部分(例えば図1Aの符号2b部分)とを合わせた部分のことをいう。
Here, “the dowel portion” means a convex portion around the inner hole (for example, a portion 2a in FIG. 1A) and other nozzles such as an upper nozzle and a lower nozzle fitted on the convex portion on the back surface of the plate. This refers to a portion that is combined with a portion that contacts (for example, the portion 2b in FIG. 1A).
また,前記のダボ部近傍の領域とは,プレート摺動方向が短尺側端部を起点とする前記短尺側端部から内孔中心までの長さ(図1A(a)のLs)の2倍の長尺側位置までの範囲内,プレート幅方向が前記摺動方向側範囲の全域の範囲内,すなわち図1A(a)の斜線部分のことをいう。
Further, the region in the vicinity of the dowel portion is twice the length from the short side end portion to the center of the inner hole (Ls in FIG. 1A (a)) where the plate sliding direction starts from the short side end portion. In the range up to the long side position, the plate width direction is in the entire range of the sliding direction side range, that is, the hatched portion in FIG. 1A (a).
このダボ部近傍の領域においてプレート摺動方向の最大領域は,例えば上下2枚のプレートから構成されるスライディングノズル装置ではその鋳造中に重なる部分の長尺側の最長部分が,相対するプレートの短尺側端部であることによる。すなわち,この摺動方向の短尺側端部を超えた長尺側領域には,相対するプレートが存在しない場合が生じることになり,このような部分でプレート厚さ方向に加圧すると,その摺動方向の反対側で摺動面を開く方向に作用するので,それを避けるためである。なお,前記の短尺側とはプレートの内孔を基準として短尺側をいい,長尺側とはプレートの内孔を基準として長尺側をいう(図1A(a)参照)。
In the region near the dowel, the maximum region in the plate sliding direction is, for example, in the sliding nozzle device composed of two upper and lower plates, the longest portion on the long side of the overlapping portion during casting is the short length of the opposite plate. Depending on the side edge. In other words, there is a case where there is no opposite plate in the long side region beyond the short side end in the sliding direction. This is to avoid the fact that it acts in the direction of opening the sliding surface on the opposite side of the moving direction. The short side means the short side with reference to the inner hole of the plate, and the long side means the long side with reference to the inner hole of the plate (see FIG. 1A (a)).
シート状の耐熱材料は,前記のダボ部近傍の領域の少なくとも一部の領域(ダボ部近傍の一部又は全部の領域)に設置する。
例えば,(1)摺動方向に直角方向,すなわち内孔中心をプレート幅方向に通過する仮想線上のプレート両端部付近にのみ対称(2箇所)に設置してもよい(図1C参照)。また,(2)内孔中心をプレート摺動方向に通過する仮想線上のプレート両端部付近にのみ対称(2箇所)に設置してもよい(図1D参照)。
その他この領域は,(3)ダボ部周囲のリング状の領域(図1E,図7参照),(4)プレートの幅方向端部の外形に合わせて,少なくとも内孔幅をプレート幅方向に覆う領域(図1C参照),又は(5)前記のダボ部近傍の全領域(図1A(a)の斜線部分)とすることができる。
内孔付近に亀裂が生じやすい条件等の場合には,面圧を内孔付近に集中的に作用させつつも局部に集中することを避けて,より均等に分散させるために,前記(4)又は(5)の領域を選択することが好ましい。 The sheet-like heat-resistant material is installed in at least a part of the region in the vicinity of the dowel part (part or all of the region in the vicinity of the dowel part).
For example, (1) You may install symmetrically (two places) only in the direction perpendicular to the sliding direction, that is, near both ends of the plate on the imaginary line passing through the center of the inner hole in the plate width direction (see FIG. 1C). Moreover, (2) You may install symmetrically (two places) only near the plate both ends on the imaginary line which passes an inner hole center in a plate sliding direction (refer FIG. 1D).
In addition, this area includes (3) a ring-shaped area around the dowel section (see FIGS. 1E and 7), and (4) covering at least the inner hole width in the plate width direction in accordance with the outer shape of the width direction end of the plate. The region (see FIG. 1C), or (5) the entire region in the vicinity of the dowel portion (the hatched portion in FIG. 1A (a)).
In the case of conditions where cracks are likely to occur in the vicinity of the inner hole, in order to distribute the surface pressure more evenly while avoiding concentrating on the local area while concentrating the surface pressure in the vicinity of the inner hole, (4) Or it is preferable to select the area | region of (5).
例えば,(1)摺動方向に直角方向,すなわち内孔中心をプレート幅方向に通過する仮想線上のプレート両端部付近にのみ対称(2箇所)に設置してもよい(図1C参照)。また,(2)内孔中心をプレート摺動方向に通過する仮想線上のプレート両端部付近にのみ対称(2箇所)に設置してもよい(図1D参照)。
その他この領域は,(3)ダボ部周囲のリング状の領域(図1E,図7参照),(4)プレートの幅方向端部の外形に合わせて,少なくとも内孔幅をプレート幅方向に覆う領域(図1C参照),又は(5)前記のダボ部近傍の全領域(図1A(a)の斜線部分)とすることができる。
内孔付近に亀裂が生じやすい条件等の場合には,面圧を内孔付近に集中的に作用させつつも局部に集中することを避けて,より均等に分散させるために,前記(4)又は(5)の領域を選択することが好ましい。 The sheet-like heat-resistant material is installed in at least a part of the region in the vicinity of the dowel part (part or all of the region in the vicinity of the dowel part).
For example, (1) You may install symmetrically (two places) only in the direction perpendicular to the sliding direction, that is, near both ends of the plate on the imaginary line passing through the center of the inner hole in the plate width direction (see FIG. 1C). Moreover, (2) You may install symmetrically (two places) only near the plate both ends on the imaginary line which passes an inner hole center in a plate sliding direction (refer FIG. 1D).
In addition, this area includes (3) a ring-shaped area around the dowel section (see FIGS. 1E and 7), and (4) covering at least the inner hole width in the plate width direction in accordance with the outer shape of the width direction end of the plate. The region (see FIG. 1C), or (5) the entire region in the vicinity of the dowel portion (the hatched portion in FIG. 1A (a)).
In the case of conditions where cracks are likely to occur in the vicinity of the inner hole, in order to distribute the surface pressure more evenly while avoiding concentrating on the local area while concentrating the surface pressure in the vicinity of the inner hole, (4) Or it is preferable to select the area | region of (5).
なお,前記のダボ部近傍の領域においてプレート摺動方向の最も外側付近に設置する場合は,少なくともダボ部の外形位置から連続するように設置することが好ましい。
In addition, when installing in the area | region of the said dowel part vicinity in the outermost vicinity of a plate sliding direction, it is preferable to install so that it may continue from the external position of a dowel part at least.
また,プレート背面に他の可縮性のあるシート状の耐熱材料(例えば図1Aのセラミックシート4)や鉄板(例えば図1Aの鉄板5)といった「他のシート状の耐熱材料」が存在する場合は,本発明のシート状の耐熱材料は,「他のシート状の耐熱材料」の表面に重ねて設置するか,重ねない場合は「他のシート状の耐熱材料」の高さ以上の高さになるように設置する。
In addition, there is another sheet-like heat-resistant material (for example, the ceramic sheet 4 in FIG. 1A) or an iron plate (for example, the iron plate 5 in FIG. 1A) on the back surface of the plate. The sheet-like heat-resistant material of the present invention is placed on the surface of “other sheet-like heat-resistant material” or, if not, the height of “other sheet-like heat-resistant material” is higher than the height. Install to be.
これらシート状の耐熱材料を設置するほか,第2の手段として,前記のシート状の耐熱材料を設置する領域の当該プレート本体の厚さを他の領域より厚くすることができる。
この場合,この本体の厚さが他の領域よりも厚い領域には,シート状の耐熱材料又はセラミックシート(他のシート状の耐熱材料)をさらに貼付してもよいが,貼付しなくてもよい。面圧付加時の応力分散効果ないし亀裂抑制のためには,さらにこれらシートを1層以上貼付することが好ましい。
なお,この第2の手段としての当該プレート本体の厚さを他の領域より厚くするには,プレートを成形する際に,厚さに応じて金型の成形面の高さを変える,成形後に加工する,等の方法を採ることができる。 In addition to installing these sheet-like heat-resistant materials, as a second means, the thickness of the plate body in the area where the sheet-like heat-resistant material is installed can be made thicker than other areas.
In this case, a sheet-like heat-resistant material or a ceramic sheet (other sheet-like heat-resistant material) may be further affixed to the region where the thickness of the main body is thicker than other regions, but it is not necessary to affix it. Good. In order to suppress the stress dispersion effect when the surface pressure is applied or to suppress cracking, it is preferable that one or more layers of these sheets are attached.
In order to make the thickness of the plate body as the second means thicker than other regions, when molding the plate, the height of the molding surface of the mold is changed according to the thickness. The method of processing etc. can be taken.
この場合,この本体の厚さが他の領域よりも厚い領域には,シート状の耐熱材料又はセラミックシート(他のシート状の耐熱材料)をさらに貼付してもよいが,貼付しなくてもよい。面圧付加時の応力分散効果ないし亀裂抑制のためには,さらにこれらシートを1層以上貼付することが好ましい。
なお,この第2の手段としての当該プレート本体の厚さを他の領域より厚くするには,プレートを成形する際に,厚さに応じて金型の成形面の高さを変える,成形後に加工する,等の方法を採ることができる。 In addition to installing these sheet-like heat-resistant materials, as a second means, the thickness of the plate body in the area where the sheet-like heat-resistant material is installed can be made thicker than other areas.
In this case, a sheet-like heat-resistant material or a ceramic sheet (other sheet-like heat-resistant material) may be further affixed to the region where the thickness of the main body is thicker than other regions, but it is not necessary to affix it. Good. In order to suppress the stress dispersion effect when the surface pressure is applied or to suppress cracking, it is preferable that one or more layers of these sheets are attached.
In order to make the thickness of the plate body as the second means thicker than other regions, when molding the plate, the height of the molding surface of the mold is changed according to the thickness. The method of processing etc. can be taken.
ここで,他の可縮性のあるシート状の耐熱材料があってその表面に本発明のシート状の耐熱材料を重ねて設置する場合,前記の他の可縮性のあるシート状の耐熱材料が仮に全領域で最大可縮代まで収縮した際は,重ねた本発明のシート状の耐熱材料は他の可縮性のあるシート状の耐熱材料の周囲よりも突出することになる。しかし,重ねた本発明のシート状の耐熱材料の設置部分が小さい場合は,周囲が完全に収縮せずに広い領域で圧着力を分散して,重ねた本発明のシート状の耐熱材料の突出による効果を減殺する可能性がある。そこで,重ねた本発明のシート状の耐熱材料の厚さは,他のシート状の耐熱材料の可縮代より大きくすることが,より好ましい。
Here, when there is another contractible sheet-like heat-resistant material and the sheet-like heat-resistant material of the present invention is placed on the surface thereof, the other contractible sheet-like heat-resistant material is used. However, if the sheet is shrunk to the maximum contractible allowance in the entire region, the stacked sheet-like heat-resistant material of the present invention protrudes from the periphery of other heat-shrinkable sheet-like heat-resistant materials. However, when the installation part of the stacked sheet-like heat-resistant material of the present invention is small, the surrounding area does not shrink completely and the crimping force is distributed over a wide area so that the stacked sheet-shaped heat-resistant material of the present invention protrudes. There is a possibility of diminishing the effects of. Therefore, it is more preferable that the thickness of the stacked sheet-shaped heat-resistant material of the present invention is larger than the contractible allowance of other sheet-shaped heat-resistant materials.
本発明においてシート状の耐熱材料は,主として繊維状の無機質材料を成形したシート及び板状の金属質材料のいずれか又はこれらの複層構造物が使用できる。しかし,反りを矯正し隙間の発生を抑制するためには,可縮性がないか,できるだけ可縮性が小さい材料であることが好ましく,例えば少なくとも操業時の当該シート状の耐熱材料を設置する場所での想定温度以上で残存する程度の耐熱性を備えた,耐火物,金属等の単層又は複層構造物であることが好ましい。
In the present invention, as the sheet-like heat-resistant material, either a sheet obtained by molding a fibrous inorganic material, a plate-like metallic material, or a multilayer structure thereof can be used. However, in order to correct the warp and suppress the generation of gaps, it is preferable that the material is not shrinkable or as small as possible. For example, at least the sheet-like heat-resistant material during operation is installed. It is preferably a single-layer or multi-layer structure such as a refractory or a metal having heat resistance enough to remain at a temperature higher than the expected temperature at the place.
このシート状の耐熱材料を設置するか又は本体を厚くすることでプレート背面の他の平面部よりも垂直方向に突出する,この対象領域の厚さは,個別の形状,プレート自体若しくはシート状の耐熱材料の特性,重ねて設置する場合の他のシート状の耐熱材料の特性又は温度,時間等の操業条件等の個別の条件に応じて最適化すればよい。このシート状の耐熱材料の厚さに関し本発明者らは,まず変形による最大の撓み代は面圧が最大のときに約0.3mm程度,面圧が低減するのにしたがって低減して約0.1mm程度になること,さらには装置側の金物等の変形やセット状態等によってはこれら撓み代はさらに大きくなって最大で上下プレートの撓みを合計して1.6mm程度になる可能性があることを,下記実験と同様な条件でのシミュレーション及び実操業によって確認した。なお,「合計して」とは複数のプレート(例えば上下プレート)の各々の撓み寸法を合算したもの,謂い換えれば,各々のプレートの厚くする部分の厚さが異なっていても,それら複数のプレートの厚い領域の増加厚さ(突出する厚さ)の合計という意味である。
すなわち,一の個々のプレートの変形やセット状態がそれぞれ異なっていて,撓み程度も異なる場合には,他のプレートで増厚(突出する厚さ)の程度を調整することで,プレート間に隙間が発生することを抑制ないしは防止することが可能となる。 By installing this sheet-like heat-resistant material or by increasing the thickness of the main body, the thickness of this target area protrudes in the vertical direction from the other flat parts on the back of the plate. Optimization may be made according to the characteristics of the heat-resistant material, the characteristics of other sheet-shaped heat-resistant materials when stacked, or individual conditions such as operating conditions such as temperature and time. With regard to the thickness of the sheet-like heat-resistant material, the present inventors firstly stated that the maximum bending allowance due to deformation is about 0.3 mm when the surface pressure is maximum, and decreases to about 0 when the surface pressure decreases. Depending on the deformation of the hardware on the device side, the set state, etc., the bending allowance may be further increased, and the total bending of the upper and lower plates may be about 1.6 mm. This was confirmed by simulation and actual operation under the same conditions as in the following experiment. Note that “total” is the sum of the deflection dimensions of each of a plurality of plates (for example, upper and lower plates), in other words, even if the thicknesses of the thickened portions of each plate are different. This means the sum of the increased thickness (thickness protruding) of the thick region of the plate.
In other words, when the deformation or set state of one individual plate is different and the degree of bending is also different, the gap between the plates can be adjusted by adjusting the degree of thickness increase (projecting thickness) on the other plate. It is possible to suppress or prevent the occurrence of.
すなわち,一の個々のプレートの変形やセット状態がそれぞれ異なっていて,撓み程度も異なる場合には,他のプレートで増厚(突出する厚さ)の程度を調整することで,プレート間に隙間が発生することを抑制ないしは防止することが可能となる。 By installing this sheet-like heat-resistant material or by increasing the thickness of the main body, the thickness of this target area protrudes in the vertical direction from the other flat parts on the back of the plate. Optimization may be made according to the characteristics of the heat-resistant material, the characteristics of other sheet-shaped heat-resistant materials when stacked, or individual conditions such as operating conditions such as temperature and time. With regard to the thickness of the sheet-like heat-resistant material, the present inventors firstly stated that the maximum bending allowance due to deformation is about 0.3 mm when the surface pressure is maximum, and decreases to about 0 when the surface pressure decreases. Depending on the deformation of the hardware on the device side, the set state, etc., the bending allowance may be further increased, and the total bending of the upper and lower plates may be about 1.6 mm. This was confirmed by simulation and actual operation under the same conditions as in the following experiment. Note that “total” is the sum of the deflection dimensions of each of a plurality of plates (for example, upper and lower plates), in other words, even if the thicknesses of the thickened portions of each plate are different. This means the sum of the increased thickness (thickness protruding) of the thick region of the plate.
In other words, when the deformation or set state of one individual plate is different and the degree of bending is also different, the gap between the plates can be adjusted by adjusting the degree of thickness increase (projecting thickness) on the other plate. It is possible to suppress or prevent the occurrence of.
また,プレート背面に例えば約20%の可縮性がある他のシート状の耐熱材料とその表面に可縮性が殆ど無い鉄板が存在する一般的な構造において,本発明のシート状の耐熱材料を重ねて設置することを想定した実験結果(後記)から,シート状の耐熱材料の最小厚さは約0.1mm以上であることが好ましいことを確認した。
In addition, in a general structure in which another sheet-like heat-resistant material having, for example, about 20% contractibility and an iron plate having almost no contractibility are present on the surface of the plate, the sheet-shaped heat-resistant material of the present invention is used. It was confirmed from the experimental results (described later) that it is assumed that the sheet-shaped heat-resistant materials are installed in a stacked manner, and that the minimum thickness of the sheet-like heat-resistant material is preferably about 0.1 mm or more.
一方,同実験において,シート状の耐熱材料の最大厚さは約1.6mm以下程度であればよいことを確認した。すなわちこの厚さ1.6mmは,厚さ約3mm(可縮代約0.5mm)の他のシートとその上の厚さ約0.24mmの鉄板の上に重ねてシート状の耐熱材料を設置した場合の実験結果による,プレート幅方向の亀裂が生じないと考えられる限界厚さである。この場合の条件下では,厚さが1.6mmを超えると、プレートが最表面のシート状の耐熱材料を支点とする「てこ」のように,摺動方向の両端部に隙間が生じ易くなり,すなわち凸状部が過度となって,プレートの幅方向に図6に示すような異常亀裂が発生する虞がある。ただし,異なる条件下,例えば金枠の変形が大きい,若しくはプレートの摺動面方向が大きく傾くような設置をされる場合,又はプレート厚さが大きい場合等では,厚さが1.6mmを超えることも許容されることがある。
On the other hand, in the same experiment, it was confirmed that the maximum thickness of the sheet-like heat-resistant material should be about 1.6 mm or less. In other words, this 1.6mm thickness is placed on another sheet of about 3mm thickness (approx. 0.5mm shrinkable) and an iron plate of about 0.24mm thickness on top of it to install a sheet-like heat-resistant material According to the experimental results, the thickness is considered to be the limit thickness where cracks in the plate width direction are not expected to occur. Under the conditions in this case, if the thickness exceeds 1.6 mm, a gap is likely to be formed at both ends in the sliding direction, like a “lever” where the plate is the outermost sheet-like heat-resistant material. That is, there is a possibility that the convex portion becomes excessive and an abnormal crack as shown in FIG. 6 occurs in the width direction of the plate. However, the thickness exceeds 1.6 mm under different conditions, for example, when the deformation of the metal frame is large, the installation is such that the sliding surface direction of the plate is greatly inclined, or the plate thickness is large. It may also be acceptable.
これらの厚い領域は,それ以外の領域に対して相対的に厚くすればよいので,他のシート状の耐熱材料等が貼付される場合も,厚い領域とそれ以外の領域とでそれら貼付厚さが同じであれば,それらシート状の耐熱材料等の厚さを考慮することなく前述のように相対的な厚さを調整すればよい。しかし,厚くする領域とそれ以外の領域でシート状の耐熱材料等の厚さやその可縮性が異なる場合もあるので,そのような場合には,0.1mm~1.6mmの範囲で調整すればよい。
また,シート状の耐熱材料等の可縮性の大きさに応じて,厚くする領域の増厚程度を調整する,すなわち可縮性が大きい程増厚程度を大きくしてもよい。 These thick areas only need to be relatively thick relative to the other areas. Therefore, even when other sheet-like heat-resistant materials are applied, the thicknesses of the thick areas and the other areas are different. Are the same, the relative thickness may be adjusted as described above without considering the thickness of the sheet-like heat-resistant material or the like. However, the thickness of the sheet-like heat-resistant material, etc., and the contractibility may be different between the thickening area and other areas. In such a case, the thickness should be adjusted within the range of 0.1 mm to 1.6 mm. That's fine.
Further, the degree of increase in thickness of the region to be thickened may be adjusted according to the size of the contractibility of the sheet-like heat-resistant material or the like, that is, the degree of increase in thickness may be increased as the contractibility increases.
また,シート状の耐熱材料等の可縮性の大きさに応じて,厚くする領域の増厚程度を調整する,すなわち可縮性が大きい程増厚程度を大きくしてもよい。 These thick areas only need to be relatively thick relative to the other areas. Therefore, even when other sheet-like heat-resistant materials are applied, the thicknesses of the thick areas and the other areas are different. Are the same, the relative thickness may be adjusted as described above without considering the thickness of the sheet-like heat-resistant material or the like. However, the thickness of the sheet-like heat-resistant material, etc., and the contractibility may be different between the thickening area and other areas. In such a case, the thickness should be adjusted within the range of 0.1 mm to 1.6 mm. That's fine.
Further, the degree of increase in thickness of the region to be thickened may be adjusted according to the size of the contractibility of the sheet-like heat-resistant material or the like, that is, the degree of increase in thickness may be increased as the contractibility increases.
なお、図1A~Eの例では内孔1及びダボ部の外形はいずれも円形であるが,これらの形状は円形には限定されず、例えば楕円形でもよい。
In the examples of FIGS. 1A to 1E, the outer shape of the inner hole 1 and the dowel portion are both circular, but these shapes are not limited to a circular shape, and may be, for example, an elliptical shape.
本発明の実施例を実験結果により説明する。
Examples of the present invention will be described based on experimental results.
[実験例A]
実験例Aは,従来技術すなわち本発明の「シート状の耐熱材料」を設置していない状態のプレート摺動面間の隙間に関する状態を,摺動面間にかかる圧力の違いにより観察した実験例である。 [Experiment A]
Experimental Example A is an experimental example in which the state related to the gap between the sliding surfaces of the plates in the state of the prior art, that is, the “sheet-like heat-resistant material” of the present invention is not installed, is observed by the difference in pressure applied between the sliding surfaces. It is.
実験例Aは,従来技術すなわち本発明の「シート状の耐熱材料」を設置していない状態のプレート摺動面間の隙間に関する状態を,摺動面間にかかる圧力の違いにより観察した実験例である。 [Experiment A]
Experimental Example A is an experimental example in which the state related to the gap between the sliding surfaces of the plates in the state of the prior art, that is, the “sheet-like heat-resistant material” of the present invention is not installed, is observed by the difference in pressure applied between the sliding surfaces. It is.
実験には,図4にイメージを示すように,上中下3枚のプレートから構成される実際のスライディングノズル装置を用い,プレート摺動面間にセンサーシートを設置して面圧を変化させて付加し,部位別面圧の違いを測定した。
In the experiment, as shown in the image in Fig. 4, an actual sliding nozzle device composed of three plates, upper, middle, and lower, was used, and a sensor sheet was installed between the sliding surfaces of the plates to change the surface pressure. In addition, the difference in surface pressure by region was measured.
形状,圧力等の実験条件は,次の通りである。
プレートの形状は,長辺(摺動方向の長さ):約414mm,短辺(長辺に垂直方向(幅方向)の長さ):約209mm,平面部の厚さ:約35mm(上下プレート),約40mm(中プレート),内孔径:75mmφ,プレートの材質は,Al2O3が約75質量%,ZrO2が約10質量%,炭素が約5質量%の耐火物を選択し,その物性は,音速弾性率40GPa,室温曲げ強さ13MPaである。プレート固定はエッジ四隅からの押さえ金物と固定ボルトによる固定で締付けトルク20N・mとし,面圧は総荷重6tf弱まで段階的に付加した。 The experimental conditions such as shape and pressure are as follows.
The shape of the plate is as follows: long side (length in sliding direction): about 414 mm, short side (length in the direction perpendicular to the long side (width direction)): about 209 mm, plane part thickness: about 35 mm (upper and lower plates) ), About 40 mm (medium plate), inner hole diameter: 75 mmφ, the material of the plate is selected as a refractory of about 75% by mass of Al 2 O 3 , about 10% by mass of ZrO 2 and about 5% by mass of carbon, Its physical properties are a sonic elastic modulus of 40 GPa and a room temperature bending strength of 13 MPa. The plate was fixed by holding metal from the four corners of the edge and fixing bolts to a tightening torque of 20 N · m, and the surface pressure was applied stepwise up to a total load of less than 6 tf.
プレートの形状は,長辺(摺動方向の長さ):約414mm,短辺(長辺に垂直方向(幅方向)の長さ):約209mm,平面部の厚さ:約35mm(上下プレート),約40mm(中プレート),内孔径:75mmφ,プレートの材質は,Al2O3が約75質量%,ZrO2が約10質量%,炭素が約5質量%の耐火物を選択し,その物性は,音速弾性率40GPa,室温曲げ強さ13MPaである。プレート固定はエッジ四隅からの押さえ金物と固定ボルトによる固定で締付けトルク20N・mとし,面圧は総荷重6tf弱まで段階的に付加した。 The experimental conditions such as shape and pressure are as follows.
The shape of the plate is as follows: long side (length in sliding direction): about 414 mm, short side (length in the direction perpendicular to the long side (width direction)): about 209 mm, plane part thickness: about 35 mm (upper and lower plates) ), About 40 mm (medium plate), inner hole diameter: 75 mmφ, the material of the plate is selected as a refractory of about 75% by mass of Al 2 O 3 , about 10% by mass of ZrO 2 and about 5% by mass of carbon, Its physical properties are a sonic elastic modulus of 40 GPa and a room temperature bending strength of 13 MPa. The plate was fixed by holding metal from the four corners of the edge and fixing bolts to a tightening torque of 20 N · m, and the surface pressure was applied stepwise up to a total load of less than 6 tf.
なお,この実験は室温において行った。操業すなわち実際に使用され,摺動面間への地金差しが発生するのは例えば温度1500℃程度の溶鋼が内孔を通過する条件であるが,この実験のような室温における傾向は実操業においても同じ傾向になる(一旦湾曲した場合は,温度上昇と共に耐火物が膨張する等により,高温度になっても反対方向に湾曲することも湾曲の程度が小さくなることもない)ので,摺動面間の隙間が縮小することもなく,室温での実験結果は実操業での傾向を評価する手段とし得る。
This experiment was conducted at room temperature. The operation, that is, the actual use, and the intrusion between the sliding surfaces occurs under conditions where, for example, molten steel with a temperature of about 1500 ° C passes through the inner hole. (Because the refractory expands as the temperature rises, it does not bend in the opposite direction or the degree of bending does not decrease even if the temperature rises). The experimental results at room temperature can be used as a means of evaluating trends in actual operation without reducing the gap between moving surfaces.
図5(a)にセンサーシートにて検知した圧力分布をプレートの摺動面から観た測定結果を,図5(b)に前記図5(a)中の番号の測定点ごとの面圧の大小と圧力の関係を示す。
FIG. 5 (a) shows the measurement result of the pressure distribution detected by the sensor sheet as seen from the sliding surface of the plate, and FIG. 5 (b) shows the surface pressure at each measurement point with the number in FIG. 5 (a). Shows the relationship between magnitude and pressure.
図5(b)に示す通り,中央付近の圧力が外側よりも低く,その差は面圧が大きくなる程比例的に拡大することがわかる。すなわち,内孔を中心とする中央付近は総荷重を増大させるも面圧上昇には寄与しないこと示唆している。内孔部分は空間であり,しかも中央付近に存在することから,構造体としてのプレートの中では最も変形し易い場所であることがわかる。
As shown in FIG. 5B, it can be seen that the pressure near the center is lower than the outside, and the difference increases proportionally as the surface pressure increases. That is, it is suggested that the vicinity of the center centering on the inner hole increases the total load but does not contribute to the increase of the surface pressure. Since the inner hole portion is a space and exists in the vicinity of the center, it can be understood that it is the most easily deformed place in the plate as a structure.
[実験例B]
実験例Bは,本発明の「シート状の断熱材料」を上下両方のプレートのダボ部周囲に設置したときの摺動面間の圧力への効果を観察した例である。実験には,図7にイメージを示すように,上下2枚のプレートから構成される実際のスライディングノズル装置を用い,プレート摺動面間に感圧紙を設置して一定面圧(6tf)を付加し,加圧状態を比較した。
形状等の実験条件は,実験例Aと同様である。 [Experiment B]
Experimental Example B is an example of observing the effect on the pressure between the sliding surfaces when the “sheet-like heat insulating material” of the present invention is installed around the dowels of both the upper and lower plates. In the experiment, as shown in the image in Fig. 7, an actual sliding nozzle device composed of two upper and lower plates was used, and pressure-sensitive paper was placed between the sliding surfaces of the plates to add a constant surface pressure (6 tf). The pressure states were compared.
Experimental conditions such as shape are the same as in Experimental Example A.
実験例Bは,本発明の「シート状の断熱材料」を上下両方のプレートのダボ部周囲に設置したときの摺動面間の圧力への効果を観察した例である。実験には,図7にイメージを示すように,上下2枚のプレートから構成される実際のスライディングノズル装置を用い,プレート摺動面間に感圧紙を設置して一定面圧(6tf)を付加し,加圧状態を比較した。
形状等の実験条件は,実験例Aと同様である。 [Experiment B]
Experimental Example B is an example of observing the effect on the pressure between the sliding surfaces when the “sheet-like heat insulating material” of the present invention is installed around the dowels of both the upper and lower plates. In the experiment, as shown in the image in Fig. 7, an actual sliding nozzle device composed of two upper and lower plates was used, and pressure-sensitive paper was placed between the sliding surfaces of the plates to add a constant surface pressure (6 tf). The pressure states were compared.
Experimental conditions such as shape are the same as in Experimental Example A.
比較例1は,0.5mm(20%)程度の可縮代を有する厚さ約3mmの他のシートとその上に0.24mmの鉄板を,ダボ部を除くプレート背面のほぼ全面に設置しており,本発明の「シート状の断熱材料」をダボ部周囲のみには設置していない例である。
In Comparative Example 1, another sheet having a contraction allowance of about 0.5 mm (20%) and a thickness of about 3 mm and an iron plate of 0.24 mm are placed on almost the entire back surface of the plate excluding the dowel portion. This is an example in which the “sheet-like heat insulating material” of the present invention is not installed only around the dowel portion.
実施例1は,前記の他のシートとその上の0.24mmの鉄板をダボ部を除くプレート背面のほぼ全面に設置した(この部分は比較例1と同じ)上に,内径170mmφ-外径190mmφのリング状の0.24mmの鉄板を内孔を中心とする円形領域に設置した例である(図7(a)参照)。
実施例2は,実施例1と同じ構造,領域に,「シート状の断熱材料」としての0.5mm厚さの鉄板を設置した例である(図7(a)参照)。 In Example 1, the other sheet and the 0.24 mm iron plate on the other sheet were installed on almost the entire back surface of the plate excluding the dowel part (this part is the same as Comparative Example 1). This is an example in which a ring-shaped 0.24 mm iron plate with a diameter of 190 mmφ is installed in a circular area centered on the inner hole (see FIG. 7A).
Example 2 is an example in which an iron plate having a thickness of 0.5 mm as a “sheet-like heat insulating material” is installed in the same structure and region as Example 1 (see FIG. 7A).
実施例2は,実施例1と同じ構造,領域に,「シート状の断熱材料」としての0.5mm厚さの鉄板を設置した例である(図7(a)参照)。 In Example 1, the other sheet and the 0.24 mm iron plate on the other sheet were installed on almost the entire back surface of the plate excluding the dowel part (this part is the same as Comparative Example 1). This is an example in which a ring-shaped 0.24 mm iron plate with a diameter of 190 mmφ is installed in a circular area centered on the inner hole (see FIG. 7A).
Example 2 is an example in which an iron plate having a thickness of 0.5 mm as a “sheet-like heat insulating material” is installed in the same structure and region as Example 1 (see FIG. 7A).
実験の結果を図7(b)に示す。この図7(b)は感圧紙に現れた面圧分布を示す図(写真)であるが,色が濃いほど圧力が高く,色が薄いほど圧力が低いことを示す。
いずれの例も内孔付近に近づくほど圧力が低くなる傾向を示したが,実施例が比較例よりも全体的に色が濃く,内孔付近では色が薄い部分の領域が狭く,かつ色が濃い傾向になっていると共に内孔の輪郭も観察することができる。また実施例2が実施例1よりもさらに色が濃くなっていて,すなわち圧力がより高くなっていたことがわかる。この結果から,実施例1,実施例2共に内孔周辺すなわちダボ部近傍には比較例よりも高い圧力がかかっており,かつ,隙間がなかったことがわかる。 The result of the experiment is shown in FIG. FIG. 7B is a diagram (photograph) showing the surface pressure distribution that appears on the pressure-sensitive paper. The darker the color, the higher the pressure, and the lighter the color, the lower the pressure.
In both examples, the pressure tended to decrease as the area approached the inner hole, but the color of the example was darker than the comparative example as a whole. The contour of the inner hole can be observed along with the tendency to be deep. It can also be seen that Example 2 was darker than Example 1, that is, the pressure was higher. From this result, it can be seen that in both Examples 1 and 2, higher pressure was applied around the inner hole, that is, near the dowel, than in the comparative example, and there was no gap.
いずれの例も内孔付近に近づくほど圧力が低くなる傾向を示したが,実施例が比較例よりも全体的に色が濃く,内孔付近では色が薄い部分の領域が狭く,かつ色が濃い傾向になっていると共に内孔の輪郭も観察することができる。また実施例2が実施例1よりもさらに色が濃くなっていて,すなわち圧力がより高くなっていたことがわかる。この結果から,実施例1,実施例2共に内孔周辺すなわちダボ部近傍には比較例よりも高い圧力がかかっており,かつ,隙間がなかったことがわかる。 The result of the experiment is shown in FIG. FIG. 7B is a diagram (photograph) showing the surface pressure distribution that appears on the pressure-sensitive paper. The darker the color, the higher the pressure, and the lighter the color, the lower the pressure.
In both examples, the pressure tended to decrease as the area approached the inner hole, but the color of the example was darker than the comparative example as a whole. The contour of the inner hole can be observed along with the tendency to be deep. It can also be seen that Example 2 was darker than Example 1, that is, the pressure was higher. From this result, it can be seen that in both Examples 1 and 2, higher pressure was applied around the inner hole, that is, near the dowel, than in the comparative example, and there was no gap.
[実験例C]
実験例Cは,実操業において,前述実験例Bの比較例1,実施例1(上下両方のプレートに0.24mm(合計して0.48mm)の鉄板),実施例2(上下両方のプレートに0.5mm(合計して1mm)の鉄板),並びに鉄板の厚さを変えた実施例3(上下両方のプレートに0.1mm(合計して0.2mm)の鉄板),実施例4(上下両方のプレートに0.8mm(合計して1.6mm)の鉄板),実施例5(上下一方のプレートにのみ0.1mmの鉄板)をダボ部周囲に設置したときの摺動面間への地金差し抑制効果を観察した例である。
形状等の実験条件は,実験例A,Bと同様である。
実施例1,実施例2,実施例3,実施例4,実施例5はいずれも地金差しがなく,またプレートに顕著な又は特異な損傷も生じなかった。
比較例1では摺動面間のダボ周辺の一部に地金が侵入した。 [Experiment C]
Experimental Example C is the actual operation in Comparative Example 1 of Example B and Example 1 (0.24 mm (0.48 mm in total) on both upper and lower plates), Example 2 (both upper and lower plates) 0.5 mm (1 mm in total), and Example 3 (0.1 mm (0.2 mm in total) on both the upper and lower plates) and Example 4 with different thickness of the iron plate, Example 4 ( Between the sliding surfaces when 0.8 mm (1.6 mm total iron plate) on both the upper and lower plates and Example 5 (0.1 mm iron plate only on one upper and lower plates) are installed around the dowel It is the example which observed the bullion insertion suppression effect of.
The experimental conditions such as the shape are the same as in Experimental Examples A and B.
In all of Examples 1, Example 2, Example 3, Example 4, and Example 5, there was no metal bar, and no significant or unusual damage was caused to the plate.
In Comparative Example 1, the bullion invaded a part of the periphery of the dowel between the sliding surfaces.
実験例Cは,実操業において,前述実験例Bの比較例1,実施例1(上下両方のプレートに0.24mm(合計して0.48mm)の鉄板),実施例2(上下両方のプレートに0.5mm(合計して1mm)の鉄板),並びに鉄板の厚さを変えた実施例3(上下両方のプレートに0.1mm(合計して0.2mm)の鉄板),実施例4(上下両方のプレートに0.8mm(合計して1.6mm)の鉄板),実施例5(上下一方のプレートにのみ0.1mmの鉄板)をダボ部周囲に設置したときの摺動面間への地金差し抑制効果を観察した例である。
形状等の実験条件は,実験例A,Bと同様である。
実施例1,実施例2,実施例3,実施例4,実施例5はいずれも地金差しがなく,またプレートに顕著な又は特異な損傷も生じなかった。
比較例1では摺動面間のダボ周辺の一部に地金が侵入した。 [Experiment C]
Experimental Example C is the actual operation in Comparative Example 1 of Example B and Example 1 (0.24 mm (0.48 mm in total) on both upper and lower plates), Example 2 (both upper and lower plates) 0.5 mm (1 mm in total), and Example 3 (0.1 mm (0.2 mm in total) on both the upper and lower plates) and Example 4 with different thickness of the iron plate, Example 4 ( Between the sliding surfaces when 0.8 mm (1.6 mm total iron plate) on both the upper and lower plates and Example 5 (0.1 mm iron plate only on one upper and lower plates) are installed around the dowel It is the example which observed the bullion insertion suppression effect of.
The experimental conditions such as the shape are the same as in Experimental Examples A and B.
In all of Examples 1, Example 2, Example 3, Example 4, and Example 5, there was no metal bar, and no significant or unusual damage was caused to the plate.
In Comparative Example 1, the bullion invaded a part of the periphery of the dowel between the sliding surfaces.
1 内孔
2a 凸状部(ダボ部の一部)
2b 凸状部に嵌合する上ノズル,下ノズル等の他のノズルがプレートの背面に接する部分(ダボ部の一部)
3 シート状の耐熱材料
4 セラミックシート(他のシート状の耐熱材料)
5 鉄板(他のシート状の耐熱材料)
6 フープ
10 固定金枠
11 スライド金枠
12 プレート本体 1Inner hole 2a Convex part (part of a dowel part)
2b The part where other nozzles such as the upper nozzle and lower nozzle that fit into the convex part come into contact with the back of the plate (part of the dowel part)
3 Sheet-like heat-resistant material 4 Ceramic sheet (other sheet-like heat-resistant material)
5 Iron plate (other sheet-like heat-resistant materials)
6Hoop 10 Fixed metal frame 11 Slide metal frame 12 Plate body
2a 凸状部(ダボ部の一部)
2b 凸状部に嵌合する上ノズル,下ノズル等の他のノズルがプレートの背面に接する部分(ダボ部の一部)
3 シート状の耐熱材料
4 セラミックシート(他のシート状の耐熱材料)
5 鉄板(他のシート状の耐熱材料)
6 フープ
10 固定金枠
11 スライド金枠
12 プレート本体 1
2b The part where other nozzles such as the upper nozzle and lower nozzle that fit into the convex part come into contact with the back of the plate (part of the dowel part)
3 Sheet-like heat-
5 Iron plate (other sheet-like heat-resistant materials)
6
Claims (5)
- 摺動面に対し反対側の面(以下「背面」という。)の,プレート摺動方向が短尺側端部を起点とする前記短尺側端部から内孔中心までの長さの2倍の長尺側位置までの範囲内である内孔周囲のダボ部近傍の一部又は全部の領域に,当該背面の他の領域よりもプレートの厚さ方向に突出するように,シート状の耐熱材料が設置されているか,又は,当該プレート本体の厚さが他の領域より厚い領域を備えており,
前記のシート状の耐熱材料が設置されているか,又は,当該プレート本体の厚さが他の領域より厚い領域は,前記プレートの背面側を固定するスライディングノズル装置の金枠の少なくとも一部に接触している,スライディングノズル装置用のプレート。 The length of the surface opposite to the sliding surface (hereinafter referred to as “rear surface”) is twice the length from the short side end to the center of the inner hole starting from the short side end. The sheet-like heat-resistant material is protruded in the thickness direction of the plate from the other area of the back surface in part or all of the area near the dowel around the inner hole that is within the range to the scale side position. Is installed or has an area where the plate body is thicker than other areas,
The area where the sheet-like heat-resistant material is installed or the thickness of the plate body is thicker than other areas is in contact with at least a part of the metal frame of the sliding nozzle device for fixing the back side of the plate. The sliding nozzle device plate. - 前記プレートは,スライディングノズル装置の溶鋼容器側の固定金枠に接して装着される上プレート,及び下方のスライド金枠に接して装着される下プレートのいずれか一方又は両方である,請求項1に記載のスライディングノズル装置用プレート。 The said plate is any one or both of the upper plate attached in contact with the fixed metal frame by the side of the molten steel container of a sliding nozzle apparatus, and the lower plate attached in contact with the downward slide metal frame. A plate for a sliding nozzle device as described in 1.
- 前記のシート状の耐熱材料は,主として繊維状の無機質材料を成形したシート及び板状の金属質材料のいずれか又はこれらの複層構造物である,請求項1又は請求項2のいずれかに記載のスライディングノズル装置用のプレート。 The sheet-like heat-resistant material is either a sheet obtained by molding a fibrous inorganic material or a plate-like metallic material, or a multilayer structure thereof, according to any one of claims 1 and 2. Plate for a sliding nozzle device as described.
- 前記の他の領域より厚いプレート本体の厚さ,又はシート状の耐熱材料の,前記の他の領域よりも前記プレートの厚さ方向に突出する厚さは,0.1mm以上1.6mm以下である,請求項1から請求項3のいずれかに記載のスライディングノズル装置用プレート。 The thickness of the plate body thicker than the other region or the thickness of the sheet-like heat-resistant material protruding in the thickness direction of the plate from the other region is 0.1 mm or more and 1.6 mm or less. The plate for a sliding nozzle device according to any one of claims 1 to 3.
- 前記のシート状の耐熱材料は,主として繊維状の無機質材料を成形したシート及び板状の金属質材料のいずれか又はこれらの複層構造物である他のシート状の耐熱材料の表面に重ねて設置されている,請求項1から請求項4のいずれかに記載のスライディングノズル装置用プレート。 The sheet-like heat-resistant material is either a sheet formed mainly from a fibrous inorganic material, a plate-like metallic material, or the surface of another sheet-like heat-resistant material that is a multilayer structure thereof. The plate for a sliding nozzle device according to any one of claims 1 to 4, which is installed.
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JP2017562788A JP7017935B2 (en) | 2016-12-21 | 2017-11-30 | Plate for sliding nozzle device |
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JP2016248179 | 2016-12-21 | ||
JP2016-248179 | 2016-12-21 |
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WO2018116784A1 true WO2018116784A1 (en) | 2018-06-28 |
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PCT/JP2017/043170 WO2018116784A1 (en) | 2016-12-21 | 2017-11-30 | Plate for sliding nozzle device |
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JP (1) | JP7017935B2 (en) |
TW (1) | TWI655980B (en) |
WO (1) | WO2018116784A1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5221009A (en) * | 1975-08-11 | 1977-02-17 | Shinagawa Refractories Co | Structures of refractory brick for high temperature slide members impregnated with gas generating matter |
JPS55116758U (en) * | 1979-02-09 | 1980-08-18 | ||
US5470048A (en) * | 1994-08-29 | 1995-11-28 | Krosaki Corporation | Sliding nozzle plate-metal frame fixing structure |
JPH105986A (en) * | 1996-06-26 | 1998-01-13 | Toshiba Ceramics Co Ltd | Slide gate plate for discharging molten metal |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09122898A (en) * | 1995-11-07 | 1997-05-13 | Kurosaki Refract Co Ltd | Fixing structure of plate to metallic frame in sliding nozzle device |
JPH10193082A (en) * | 1997-01-17 | 1998-07-28 | Kawasaki Refract Co Ltd | Sliding nozzle plate |
MY129237A (en) | 1998-03-17 | 2007-03-30 | Stopinc Ag | Valve plate and a sliding gate valve at the outlet of a vessel containing molten metal |
JP2008080384A (en) | 2006-09-28 | 2008-04-10 | Kurosaki Harima Corp | Plate-shaped refractory for sliding nozzle |
CN102235821B (en) * | 2011-05-20 | 2013-05-08 | 中冶华天工程技术有限公司 | Combined air supply nozzle, rotary kiln and preparation method of rotary kiln |
EP2604363A1 (en) * | 2011-12-16 | 2013-06-19 | Vesuvius Crucible Company | intumescent sealing for metal casting apparatus |
MY177954A (en) * | 2014-06-11 | 2020-09-28 | Arvedi Steel Eng S P A | Thin slab nozzle for distributing high mass flow rates |
-
2017
- 2017-11-30 JP JP2017562788A patent/JP7017935B2/en active Active
- 2017-11-30 WO PCT/JP2017/043170 patent/WO2018116784A1/en active Application Filing
- 2017-12-08 TW TW106143089A patent/TWI655980B/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5221009A (en) * | 1975-08-11 | 1977-02-17 | Shinagawa Refractories Co | Structures of refractory brick for high temperature slide members impregnated with gas generating matter |
JPS55116758U (en) * | 1979-02-09 | 1980-08-18 | ||
US5470048A (en) * | 1994-08-29 | 1995-11-28 | Krosaki Corporation | Sliding nozzle plate-metal frame fixing structure |
JPH105986A (en) * | 1996-06-26 | 1998-01-13 | Toshiba Ceramics Co Ltd | Slide gate plate for discharging molten metal |
Also Published As
Publication number | Publication date |
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TWI655980B (en) | 2019-04-11 |
TW201829091A (en) | 2018-08-16 |
JP7017935B2 (en) | 2022-02-09 |
JPWO2018116784A1 (en) | 2019-10-24 |
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