WO2018103046A1 - Fully automatic cold stamping machine of rotating wheel type - Google Patents
Fully automatic cold stamping machine of rotating wheel type Download PDFInfo
- Publication number
- WO2018103046A1 WO2018103046A1 PCT/CN2016/109061 CN2016109061W WO2018103046A1 WO 2018103046 A1 WO2018103046 A1 WO 2018103046A1 CN 2016109061 W CN2016109061 W CN 2016109061W WO 2018103046 A1 WO2018103046 A1 WO 2018103046A1
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- WIPO (PCT)
- Prior art keywords
- stage
- belt
- hot stamping
- aluminum foil
- roller
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
- B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
- B41F16/002—Presses of the rotary type
- B41F16/0033—Presses of the rotary type with means for applying print under pressure only, e.g. using pressure sensitive adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41G—APPARATUS FOR BRONZE PRINTING, LINE PRINTING, OR FOR BORDERING OR EDGING SHEETS OR LIKE ARTICLES; AUXILIARY FOR PERFORATING IN CONJUNCTION WITH PRINTING
- B41G1/00—Apparatus for bronze printing or for like operations
- B41G1/04—Apparatus for bronze printing or for like operations cylinder type
Definitions
- the utility model relates to the technical field of surface special printing equipment, in particular to a rotary automatic steaming machine.
- cold stamping printing technology is an important breakthrough in the existing printing technology. It combines traditional printing technology and bonding technology, which not only increases the variability of printing design, but also can be produced with cold stamping and smashing.
- the perfect effect of the product widely used in the production of packaging boxes, tiny poster calendars, anti-counterfeit labels, various securities, etc., because it can not only reduce production costs, improve production efficiency, but also re-create the added value of products, Therefore, it has gradually become a new development trend in printing technology.
- the substrate or the formed printed matter is easily affected by external wind or external force during the conveyance, resulting in micro-motion or positional deviation, which may result in incomplete printing of some patterns or failure to receive the material normally.
- the equipment unit structure is too complicated, the flexibility is poor, the space is large, the convenience of use and maintenance is poor, it can't be adjusted according to the specific environment or production needs in the workshop, and it can't form the production line with other equipment in the cold ironing technology.
- the substrate can not be printed at one time, which increases the printing process and the manufacturing cost of the substrate, and reduces the production efficiency.
- the object of the present invention is to provide a rotary automatic cold ironing machine.
- a rotary automatic cold ironing machine which comprises:
- a frame body wherein the frame body is provided with an electrical control assembly that functions as a core control;
- the sealed box is mounted on the frame body, and the sealed box is provided with a new air outlet and an air outlet;
- a conveyor belt mechanism for conveying a substrate, the conveyor belt mechanism being mounted on the frame body and distributed through the sealing box in the left-right direction;
- An infrared preheater for preheating a substrate and leveling the glue on the substrate, the infrared preheater being disposed above the feeding end of the conveyor mechanism in the front-rear direction;
- a pre-press curing device for semi-curing the glue on the substrate, the pre-press curing device being installed above the conveyor mechanism in the front-rear direction and on the discharge side of the infrared preheater;
- An aluminum foil applicator for storing a plurality of anodized aluminum foil rolls and guiding and discharging the electrochemical aluminum foil, the aluminum foil applicator being disposed above the conveyor mechanism in the front-rear direction and located at the pre-press curing device side;
- An aluminum foil charger for guiding and discharging a plurality of different electrochemical aluminum foil sets, the aluminum foil charger being mounted above the conveyor mechanism in the front-rear direction and on the discharge side of the pre-press curing device;
- a cold stamping roller mechanism for transferring an electrochemical aluminum foil guided by an aluminum foil charger to a substrate
- An aluminum foil collector for drawing an electrochemical aluminum foil outputted from an aluminum foil charger and recovering a waste film of the electrochemical aluminum foil, the aluminum foil collector being installed in the front-rear direction above the discharge end of the conveyor mechanism and located in the cold-hot glue The discharge side of the roller mechanism;
- a post-cure curing device for reinforcing and curing a glue between an electrochemical aluminum foil and a substrate, the post-press curing device being disposed above the conveyor mechanism in a front-rear direction and located at a discharge side of the cold-hot rubber roller mechanism;
- a vacuum suction mechanism for adsorbing a substrate on a conveyor mechanism, the vacuum suction mechanism being disposed below the conveyor mechanism and connected to the conveyor mechanism;
- the conveyor belt mechanism includes a front-stage hot stamping conveyor belt disposed directly below the infrared preheater, the pre-press curing device, and the aluminum foil charger in the left-right direction, and is disposed directly below the aluminum foil collector and the post-press curing device in the left-right direction.
- the post-stage hot stamping conveyor belt, and the mounting position of the front-stage hot stamping conveyor on the frame body is higher than the installation position of the rear-stage hot stamping conveyor on the frame body with respect to the horizontal plane;
- the cold-rolling rubber roller mechanism comprises a runner main roller disposed between the front-stage hot stamping conveyor belt and the subsequent-stage hot-pressing conveyor belt and connected to the front-stage hot stamping conveyor belt and the rear-stage hot stamping conveyor belt through the timing belt group, and is installed on The front-stage hot stamping roller above the discharge end of the front-stage hot-pressing conveyor belt and tangential to the main drum of the runner, mounted on the feed end of the post-stage hot stamping belt and tangential to the main drum of the runner Grade hot stamping roller;
- the utility model also comprises a printing machine which is arranged on the frame body in the front-rear direction and is located between the front-stage hot stamping roller and the post-stage hot stamping roller for curing the substrate pressed with the electrochemical aluminum foil.
- the infrared preheater, the pre-press curing device, the aluminum foil charger, the front-stage hot stamping conveyor belt, the cold-hot rubber roller mechanism, the post-stage hot stamping conveyor belt, the post-press curing device and the aluminum foil recycling device are all located in the sealed box.
- the aluminum foil applicator comprises at least one multi-stage roll set installed above the front-stage hot stamping conveyor belt in the front-rear direction, each of the multi-stage roll sets including one for storing the electrochemical aluminum foil a top slip type gas rise shaft and a bottom end slip type gas rise shaft of the roll, the bottom end slip type gas rise shaft is located directly below the top slip type gas rise shaft, and the top end slip type gas rise shaft And the bottom sliding type gas rising shaft respectively corresponding to a tension guiding roller for tensioning and guiding control of the electrochemical aluminum foil, and the tension guiding roller and the front stamping pressing pressure corresponding to the bottom sliding type air rising shaft
- An output guide roller is disposed between the rubber rollers;
- the electrified aluminum foil on the top slip type gas rising shaft is drawn to the tension guide roller and the discharge guide roller corresponding to the bottom sliding type air rising shaft through the tension roller corresponding to the top slip type air rising shaft to the tension guide roller and the discharge guide roller.
- the electrochemical aluminum foil on the bottom sliding air-increasing shaft is passed through the tension guide roller and the discharge guide roller corresponding to the bottom sliding air-increasing shaft Traction between the main drum of the runner and the pre-press stamping roller.
- the aluminum foil applicator further comprises a single-stage feed roll for use with one of the multi-stage roll sets, the single-stage feed roll comprising a single-sided parallel to the top-slip differential gas riser a stepped-type air-increasing shaft, the single-stage slip-type air-increasing shaft corresponding to at least one single-stage tension guide roller, wherein the single-stage sliding air-increasing shaft of the electrochemical aluminum foil passes through a single-stage tension guide roller and a bottom The tension guide roller and the discharge guide roller corresponding to the end slip type gas rising shaft are pulled between the main drum of the runner and the pre-press stamping roller.
- the single-stage feed roll comprising a single-sided parallel to the top-slip differential gas riser a stepped-type air-increasing shaft, the single-stage slip-type air-increasing shaft corresponding to at least one single-stage tension guide roller, wherein the single-stage sliding air-increasing shaft of the electro
- the front-stage hot stamping roller and the post-stage hot stamping roller respectively comprise a rubber roller lifting cylinder installed in the frame body and located under the conveyor mechanism, placed above the conveyor mechanism and with the runner main
- the tangentially-printed rubber roller of the drum and the lifting swing arm whose shaft is connected to the frame body and whose bottom end is connected with the rubber roller lifting cylinder and the top end is connected with the printing pressure roller.
- the conveyor mechanism further comprises a front connecting conveyor belt connected to the frame body of the left end shaft and located on the feeding side of the front stage ironing belt, and a right end shaft connected to the frame body and located at the rear stage hot stamping belt.
- the timing belt group includes a first front stage timing belt, a second front stage synchronization belt, a first front stage synchronous wheel, a second front stage synchronous wheel, a front stage tensioning wheel, a rear stage synchronous belt, a second rear stage synchronous belt, a third rear stage synchronous belt, a first rear stage synchronous wheel, a second rear stage synchronous wheel, a third rear stage synchronous wheel and a rear stage tensioning wheel;
- the front stage tensioning wheel and the second front stage synchronous wheel are sequentially distributed from top to bottom below the feeding end of the front stage ironing belt, and the first front stage synchronous wheel is placed below the front stage ironing belt , said
- the first front stage timing belt integrates the runner main drum with the first front stage synchronous wheel, the left end of the second front stage timing belt is wound around the first front stage synchronous wheel, and the second front The right end of the timing belt is simultaneously wound on the second front stage synchronous wheel, the left end rotating shaft of the front connecting belt and the right end rotating shaft of the front stage ironing belt, and the front stage tensioning wheel is pressed against the second front stage timing belt on;
- the rear stage tension wheel and the third rear stage synchronous wheel are sequentially distributed from top to bottom below the discharge end of the rear stage ironing belt, and the first rear stage synchronous wheel is placed below the right end of the runner main drum.
- the second rear stage synchronous wheel is disposed under the second stage hot stamping belt, and the first rear stage synchronous belt sleeves the runner main drum and the first rear stage synchronous wheel into one body, the second rear stage
- the timing belt sleeves the first rear stage synchronous wheel and the second rear stage synchronous wheel, the right end of the third rear stage synchronization belt is wound around the second rear stage synchronous wheel, and the third rear stage is synchronized.
- the left end of the belt is simultaneously wound around the third rear stage synchronous wheel, the right end rotating shaft of the rear connecting belt and the left end rotating shaft of the rear stage ironing belt, and the rear stage tensioning wheel is pressed against the third rear stage timing belt.
- the frame body is provided with a front-end reversing cylinder and a rear-stage reversing cylinder, and the power shaft of the front-stage reversing cylinder is connected to the bottom surface of the front connecting conveyor, and the front-stage reversing cylinder is driven forward.
- the bar conveyor belt performs a 90-degree reversal movement with respect to the fore-stage stamping conveyor, the power shaft of the rear-stage reversing cylinder is connected to the bottom surface of the rear conveyor belt, and the rear-stage reversing cylinder is driven to connect the conveyor belt with respect to the rear stage.
- the hot stamping belt performs a 90 degree flip motion.
- the vacuum suction mechanism comprises a vacuum pump, a vacuum accumulator tank and a plurality of suction pipes
- the vacuum pump and the vacuum accumulator tank are installed in the frame body and under the conveyor belt mechanism, the vacuum pressure storage
- the tank is connected to the vacuum pump, and the tail end of each of the suction pipes is connected with a vacuum pump, and the head ends of each of the suction pipes are respectively connected to the front connecting conveyor belt, the front-stage hot stamping conveyor belt, and the subsequent hot stamping On the underside of the conveyor belt and the rear conveyor belt.
- it further comprises a cooling line assembly for supplying a cooling medium, the cooling line assembly comprising cooling respectively disposed on the main drum of the runner, the pre-press curing device, the in-press curing device and the post-press curing device Piping and cooling support placed above or below the front-stage hot stamping belt and the post-stage hot stamping belt
- the plate, the pre-press curing device and the post-press curing device are respectively located within the contour coverage of the corresponding cooling support plate.
- the hot stamping portion of the utility model adopts a structural form in which a main roller of the runner + two hot stamping rubber rollers are matched, and the electroformed aluminum foil and the substrate can be pressed and transferred on both sides;
- the three curing devices are used to cure the glue on the substrate in different stages of prepress, printing and postpress, which can effectively ensure the integrity of the hot stamping pattern and the hot stamping effect, and the structure is simple and compact. It can guarantee the effects of hot stamping such as embossing, embossing and embossing, and embossing laser transfer.
- the whole machine can be seamlessly connected with other printing equipment, which can be used for printing products such as sheet, film and paper.
- the realization of online flow-through one-time printing molding eliminates the need for additional process settings, effectively improves production efficiency, and has strong practical value and market value.
- FIG. 1 is a schematic plan view showing a planar structure of an embodiment of the present invention in use
- Figure 2 is a front plan view of the internal structure of the embodiment of the present invention (1);
- Figure 3 is a front plan view of the internal structure of the embodiment of the present invention (2);
- FIG. 4 is a schematic plan view showing a plan view of the embodiment of the present invention.
- Figure 5 is a schematic plan view showing the structure of the embodiment of the present invention in a collapsed state
- the embodiment of the present invention provides a rotary automatic cold ironing machine, which comprises:
- the frame body a is provided with an electric control assembly for controlling the core on the frame body a (mainly composed of an operation panel 1 mounted on the frame body a and an electric device installed in the frame body a) Control box 2 and corresponding electrical lines and the like);
- the sealing box b is mainly used to ensure the working environment of the internal printing of the whole machine to create a relatively closed space and to block the pollution of the external environment, which is installed on the frame body a, and a new one is opened on the sealing box b.
- the tuyere 3 and the air outlet (which are mainly formed by the gap between the various mechanism components of the equipment) provide a structural basis for the functions of fresh air feeding and automatic air blowing in the sealed box b;
- the conveyor belt mechanism c is mainly used for conveying the substrate A so that it can be printed, embossed, embossed, and the like in the environmental space of the sealed box b, and is mounted on the frame body a and along the left and right sides. The direction is distributed through the sealing box b;
- the infrared preheater d is mainly used for preheating the substrate A and leveling the glue on the substrate A to enhance the fluidity, flatness and viscosity of the glue on the substrate A, which is installed in the front and rear direction.
- the infrared preheater d is mainly used for preheating the substrate A and leveling the glue on the substrate A to enhance the fluidity, flatness and viscosity of the glue on the substrate A, which is installed in the front and rear direction.
- the pre-press curing device e is mainly used for semi-curing the glue on the substrate A (that is, the glue on the substrate A satisfies the bonding requirement of the electrochemical aluminum foil B), and is mounted on the conveyor mechanism c in the front-rear direction.
- the upper part of the infrared preheater d is located on the discharge side; at the same time, it can use LED UV lamp, mercury lamp, halogen lamp, etc. as the core illumination component according to the specific situation, and the LED UV lamp is preferred in this embodiment;
- the aluminum foil charger f is mainly used for storing a plurality of electric aluminum foil coils and enabling the aluminum foil B to be guided (pulled) by the corresponding mechanism, which is installed above the conveyor mechanism c in the front-rear direction and Located on the discharge side of the prepress curing machine e;
- the cold-hot rubber roller mechanism g mainly causes the electrochemical aluminum foil B guided by the aluminum foil charger f to contact the substrate A and generate a certain bearing pressure to transfer the electrochemical aluminum foil B to the substrate A with the glue printed thereon.
- the pattern On the surface of the pattern;
- the aluminum foil collector h is mainly used for drawing the electrochemical aluminum foil B outputted from the aluminum foil charger f and recovering the waste film of the electrochemical aluminum foil B formed by the treatment of the cold-hot rubber roller mechanism g, which is installed in the front-rear direction.
- the aluminum foil collector h is mainly used for drawing the electrochemical aluminum foil B outputted from the aluminum foil charger f and recovering the waste film of the electrochemical aluminum foil B formed by the treatment of the cold-hot rubber roller mechanism g, which is installed in the front-rear direction.
- the cold-hot rubber roller mechanism g Provided above the discharge end of the conveyor belt mechanism c and on the discharge side of the cold stamping roller mechanism g;
- the post-press curing device k is mainly used for strengthening and curing the glue (that is, the glue in the finished product formed by the cold-hot rubber roller mechanism g) between the electrochemical aluminum foil B and the substrate A (ie: complete curing treatment) ), which is disposed above the conveyor belt mechanism c in the front-rear direction and on the discharge side of the cold-hot rubber roller mechanism g; at the same time, it can use LED UV lamps, mercury lamps, halogen lamps, etc. as the core illumination elements according to specific conditions.
- This embodiment is preferably an LED UV lamp;
- the vacuum suction mechanism m is mainly used for adsorbing the substrate A (including the finished product formed after the hot stamping process is completed) on the conveyor mechanism c to prevent the substrate A and the finished product from being deviated and deformed during the conveying process. Or a problem such as uneven surface, which is installed under the conveyor mechanism c and connected to the conveyor mechanism c;
- the conveyor belt mechanism c includes a front-stage hot stamping conveyor belt 5 disposed directly below the infrared preheater d, the pre-press curing device e, and the aluminum foil charger f in the left-right direction, and is placed in the aluminum foil recycling in the left-right direction.
- the mounting position of the front-stage stamping conveyor 5 on the frame body a is higher than that of the subsequent-stage hot-pressing belt 6 in the frame
- the installation position on the body a; and the cold-hot rubber roller mechanism g includes a hot stamping belt 5 disposed between the front-stage hot stamping belt 5 and the subsequent-stage hot-pressing belt 6 and the front-stage hot stamping belt 5 and the subsequent hot stamping a runner main roller 7 connected to the conveyor belt 6, a front-stage stamping rubber roller 8 installed above the discharge end of the front-stage stamping conveyor belt 5 and tangential to the runner main drum 7, and mounted on the subsequent stamping a post-stage stamping roller 9 above the feed end of the conveyor belt 6 and tangential to the runner main drum 7; at the same time, on the frame body a and at the fore-stage stamping roller 8 and the subsequent stamping pressure
- this embodiment is preferably an LED UV lamp); an infrared preheater d, a pre-press curing device e, an aluminum foil charger f, a front stage Printing conveyor 5, perm roller mechanism 7, the stamping stage conveyor 6, after printing and curing an aluminum foil collector h k are located within a sealed case b.
- the material A and the anodized aluminum foil B are closely attached to the circumferential surface of the runner main drum 7 under the traction of the rear-stage member, and the heat generated by the in-press curing unit n can further cure the glue to make the glue
- the electrochemical aluminum foil B is firmly adhered to the substrate A.
- the substrate A and the anodized aluminum foil B which are subjected to one bonding and fixing and post-cure curing process are applied to the subsequent stamping roller 9 and the runner main roller 7
- the second press-fitting is performed to further enhance the bonding transfer effect between the two, and the further curing of the post-press curing agent k can effectively ensure the integrity of the hot stamping pattern and the hot stamping effect.
- the sealed box b can not only form a relatively closed printing environment on the machine, but also prevent the pollution of the external environment, and pass the new
- the tuyere 3 and the air outlet 4 can be air-cooled as needed in the sealed box b, thereby effectively preventing the pre-press curing device e, the in-press curing device n, and the post-press curing.
- the temperature of the device k is too high to easily cause deformation of the substrate A or the final printed product;
- the negative pressure of the vacuum suction mechanism m can adsorb the substrate A or the finished product on the conveyor mechanism c. Therefore, it can effectively prevent the problem of deviation or deformation during the transportation process; 3.
- the structural design of the aluminum foil charger f can realize that the whole machine can install a plurality of different electrochemical aluminum foil coils according to the number of printing patterns. To meet the requirements of the number of printed patterns; 4, the entire machine parts can be centralized control through the electrical control assembly, providing a hardware basis for the machine's digital automatic control, operational stability and operational accuracy.
- the aluminum foil charger f includes at least one multi-stage roll set installed above the front-stage hot stamping belt 5 in the front-rear direction, and each multi-stage roll set includes a top slip for storing the anodized aluminum foil roll
- the gas rising shaft 10 and the bottom sliding type air rising shaft 11 and the bottom sliding type air rising shaft 11 are located directly below the top sliding type gas rising shaft 10, and the top sliding type gas rising shaft 10 and the bottom end are slippery.
- the differential gas rising shaft 11 respectively has a tension guiding roller 12 for tensioning and guiding control of the electrochemical aluminum foil B, and the tension guiding roller 12 corresponding to the bottom sliding differential gas rising shaft 11 and the front-stage hot stamping rubber
- a discharge guide roller 13 is disposed between the rollers 8; thereby, when the electrochemical aluminum foil B is pulled, the electrochemical aluminum foil B on the top slip type gas rising shaft 10 can be made to correspond to the top sliding type gas rising shaft 10
- the tension guide roller 12 and the tension guide roller 12 corresponding to the bottom end slip type air rising shaft 11 and the discharge The guide roller 13 is pulled between the runner main drum 7 and the front-stage hot stamping roller 8, and the anodized aluminum foil B on the bottom slip type air-increasing shaft 11 is passed through the bottom-end slip type air-increasing shaft 11
- the corresponding tension guide roller 12 and discharge guide roller 13 are pulled between the runner main drum 7 and the preceding stage stamping roller 8.
- a plurality of slip-type air-increasing shafts may be arranged in the up-and-down direction between the top slip type air rising shaft 10 and the bottom end slip type air rising shaft 11 (correspondingly, each slip type)
- the gas rise shafts respectively correspond to a tension guide roller shaft), and the electrochemical aluminum foil B on the upper slip type gas rise shaft can be led out by the slip-type gas after being discharged through the corresponding tension guide roller shaft
- the tension guide roller shaft corresponding to the shaft is led out and finally introduced between the runner main drum 7 and the preceding stage stamping roller 8 via the discharge guide roller 13.
- the aluminum foil packager f of the present embodiment further includes a single-stage feed roll for use with one of the multi-stage roll sets, and the single-stage feed roll includes a top-side slip type gas riser 10
- the single-stage sliding air-increasing shaft 14 and the single-stage sliding air-increasing shaft 14 correspond to at least one single-stage tension guiding roller 15, and the electrochemical aluminum foil B on the single-stage sliding air-increasing shaft 14 is passed through a single stage.
- the tension guide roller 15 and the tension guide roller 12 and the discharge guide roller 13 corresponding to the bottom end slip type air rising shaft 11 are pulled between the runner main drum 7 and the front stage stamping roller 8.
- the bearing pressure can be adaptively adjusted according to the actual printing needs
- the front-stage hot stamping rubber roller 8 and the subsequent hot stamping rubber roller 9 of the present embodiment 9 Each includes a rubber roller lifting cylinder 16 installed in the frame body a and located under the conveyor belt mechanism c, a printing rubber roller placed above the conveyor belt mechanism c and tangential to the runner main roller 7, and a shaft connected to the frame
- the lifting arm 17 is connected to the rubber roller lifting cylinder 16 at the bottom end and connected to the printing rubber roller at the top end.
- the control of the rubber roller lifting cylinder 16 can be used to make the printing pressure roller away from or abut against the rotating roller main roller 7 by utilizing the swing effect of the lifting swing arm 17, thereby realizing the bearing pressure by the printing rubber roller.
- the adjustment ensures that the electrochemical aluminum foil B can be transferred and attached to the pattern surface of the substrate A.
- the belt mechanism c of the embodiment further includes a left end shaft connected to the frame body a and The front transfer conveyor 18 on the feeding side of the front stage hot stamping belt 5 and the rear transfer belt 19 on the discharge side of the rear stage hot stamping conveyor 6 are connected to the frame body a;
- the timing belt set is The first pre-stage timing belt 200, the second pre-stage timing belt 201, the first pre-stage synchronization wheel 202, the second pre-stage synchronization wheel 203, the pre-stage tensioning wheel 204, the first rear-stage timing belt 205, and the second a rear stage synchronization belt 206, a third rear stage synchronization belt 207, a first rear stage synchronization wheel 208, a second rear stage synchronization wheel 209, a third rear stage synchronization wheel 210, and a rear stage tension wheel 211;
- the first rear stage synchronous wheel 208 is placed below the right end of the runner main drum 7, and the second rear stage synchronous wheel 209 is placed below the rear stage hot stamping belt 6, first after
- the timing belt 205 sleeves the runner main drum 7 and the first rear stage synchronous wheel 208 into one body
- the second rear stage belt 206 sleeves the first rear stage synchronous wheel 208 and the second rear stage synchronous wheel 209 into one body.
- the right end of the third rear stage timing belt 207 is wound around the second rear stage synchronization wheel 209, and the left end of the third rear stage synchronization belt 208 is simultaneously wound.
- the runner main drum 7 can be used as the driving wheel of the entire timing belt group, and the synchronous movement of each conveyor belt can be realized by the cooperation of the respective timing belts and the respective synchronous wheels, thereby ensuring that the substrate A and the finished product are conveyed.
- the front connecting conveyor belt 18 can be used to interface with the front end processing equipment C to receive the substrate A conveyed by the front end processing equipment C
- the rear connecting conveyor belt 19 can be used with the rear end processing equipment D. Docking to output the finished product after hot stamping, therefore, the entire machine can be seamlessly connected with other printing equipment, enabling on-line flow printing for sheet, film, paper and other printed products without additional The setting of the process effectively improves the production efficiency.
- a front-stage reversing cylinder 21 and a rear-stage reversing cylinder 22 are installed in the frame body a, and the power shaft of the front-stage reversing cylinder 21 is connected to the front connecting conveyor belt 18.
- the front-stage reversing cylinder 21 drives the front connecting conveyor belt 18 to perform a 90-degree turning movement with respect to the front-stage stamping conveyor belt 5, based on the same principle, the power shaft of the rear-stage turning cylinder 22 is connected to the bottom surface of the rear connecting conveyor belt 19.
- the flipping cylinder can be used to enable the corresponding conveyor belt to be flipped down for folding storage or upturning for unfolding.
- the vacuum suction mechanism m of the present embodiment includes a vacuum pump 23, a vacuum accumulator (not shown), and a plurality of suction pipes (not shown), a vacuum pump 23 and a vacuum accumulator. They are all installed in the frame body a and below the conveyor belt mechanism c.
- the vacuum accumulator tank is connected to the vacuum pump 23, and the tail end of each suction pipe is connected to the vacuum pump 23, and the head end of each suction pipe is connected.
- the negative pressure region generated by the vacuum pump 23 can be used to form a negative pressure zone on each of the transmission belts, so that the substrate A or the finished product can be adsorbed on the corresponding conveyor belt, in particular, the substrate A can be ensured during transportation. There are no problems with offset or deformation.
- the hot stamping machine of the embodiment further includes a cooling pipe assembly for supplying a cooling medium (such as cooling oil, cooling water, or cold air, etc.) for the temperature conditions in different hot stamping environments, and the cooling pipe assembly includes The cooling pipes 25 respectively disposed on the runner main drum 7, the pre-press curing machine e, the in-press curing unit n and the post-press curing machine k, and the pre-stage hot stamping conveyor belt 5 and the post-stage hot stamping conveyor belt 6 are respectively disposed.
- a cooling medium such as cooling oil, cooling water, or cold air, etc.
- the pre-press curing agent e and the post-press curing agent k are respectively located within the contour coverage of the corresponding cooling support plate 26.
- the provided cooling pipe assembly can provide auxiliary cooling function for the irradiation area of the solidifier, avoiding excessive ambient temperature in the area; at the same time, performance improvement can be performed on each curing device, such as stepless adjustment.
- the dimmable luminaire acts as the core lighting element.
- the cold stamping machine of the present embodiment can adopt the following usage and control principles, namely:
- an aluminum foil roll is mounted on the aluminum foil installer f, and the electrochemical aluminum foil B is guided to the aluminum foil collector h according to the conveying direction of the substrate A;
- the front connecting conveyor belt 18 and the rear connecting conveyor belt 19 are respectively unfolded by the inverting cylinder to respectively interface with the front end processing equipment C and the back end processing equipment D to form a pipeline;
- the substrate A, the aluminum foil installer f and the aluminum foil collector h sent by the current end processing equipment C start to correct the deviation and tension of the electrochemical aluminum foil B, and the automatic pressure roller of the printing pressure roller is delayed.
- the main roller 7 of the runner is attached, and the substrate A is heated and leveled by the infrared preheater d in the following order: semi-curing of the pre-press curing agent e ⁇ the pre-pressing pressing roller 8 carries out the electrochemical aluminum foil B and the substrate A once.
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Abstract
Provided is a fully automatic cold stamping machine of a rotating wheel type, the cold stamping machine comprising a frame body (a), a sealed box (b), an infrared pre-heater (d), a vacuum suction mechanism (m), and a conveyor belt mechanism (c) mainly formed by a preceding-stage hot stamping conveyor belt (5) and a post-stage hot stamping conveyor belt (6); a pre-printing curing device (e), an aluminium foil loader (f), an aluminium foil recoverer (h), an in-printing curing device (n), and a post-printing curing device (k) respectively located within the sealed box (b); and a cold stamping rubber roll mechanism (g) formed by a rotating wheel main roller (7) and two hot stamping dandy rolls (8, 9). A hot stamping part of the cold stamping machine uses a structural form of one rotating wheel main roller (7) cooperating with two hot stamping dandy rolls (8, 9), can perform two-sided press fitting and transfer printing treatment on an electro-chemical aluminium foil (B) and a printed material (A), and at the same time uses three curing devices (e, n, k) to perform different degrees of curing treatment on glue on the printed material (A) in pre-printing, in-printing and post-printing stages, thereby effectively guaranteeing the integrity of a hot stamping pattern and the hot stamping effect. The cold stamping machine has a simple and compact structure, can guarantee the effects of hot stamping processes such as embossed hot stamping, relief cold stamping and relief laser transfer printing.
Description
本实用新型涉及表面特种印刷设备技术领域,尤其是一种转轮式全自动冷烫机。The utility model relates to the technical field of surface special printing equipment, in particular to a rotary automatic steaming machine.
众所周知,冷烫印刷技术是现有印刷技术上一个重要的突破,其结合了传统的印刷技术及贴合技术,不但增加了印刷设计的变化性,并且可制作出具有冷烫金及击凸一次性完成的完美效果的产品,广泛应用于包装盒、精美海报挂历、防伪标签、各种有价证券等产品的制作,因其不仅能够降低生产成本、提高生产效率,也能够重新创造产品的附加价值,因而逐渐成为印刷技术中新的发展趋势。As we all know, cold stamping printing technology is an important breakthrough in the existing printing technology. It combines traditional printing technology and bonding technology, which not only increases the variability of printing design, but also can be produced with cold stamping and smashing. The perfect effect of the product, widely used in the production of packaging boxes, exquisite poster calendars, anti-counterfeit labels, various securities, etc., because it can not only reduce production costs, improve production efficiency, but also re-create the added value of products, Therefore, it has gradually become a new development trend in printing technology.
然而,传统的冷烫印刷技术由于受其所采用的冷烫印刷设备的结构及功能设计不合理等因素的限制,导致其普遍存在如下问题:However, the traditional cold stamping printing technology is limited by factors such as the unreasonable structure and function design of the cold stamping printing equipment used, which leads to the following problems:
1.在烫印时,由于固化灯无法照射承印物与电化铝箔相贴合的区域,导致此区域内的胶水无法被全面固化,从而使得电化铝箔无法完整地转移到承印物上,造成烫印图案不完整,效果较差。1. During hot stamping, since the curing lamp cannot illuminate the area where the substrate adheres to the electrochemical aluminum foil, the glue in this area cannot be fully cured, so that the electrochemical aluminum foil cannot be completely transferred to the substrate, resulting in hot stamping. The pattern is incomplete and the effect is poor.
2.印刷设备长时间工作后,设备中的固化灯、冷烫胶辊等部件的发热量会逐步升高,导热部件发热异常,而由此所产生的高温环境则会影响承印物的印刷效果,严重时也会影响设备本身的正常工作。2. After the printing equipment is working for a long time, the heat generated by the curing lamp and the cold-hot rubber roller in the equipment will gradually increase, and the heat-conducting component will be abnormally heated, and the high-temperature environment generated by the device will affect the printing effect of the substrate. In severe cases, it will also affect the normal operation of the device itself.
3.通常情况下,一个产品往往会存在多个印刷图案,而传统的印刷设备由于电化铝箔的装件数量不足,而无法满足印刷图案数量的要求。3. Under normal circumstances, a product often has multiple printed patterns, and the traditional printing equipment cannot meet the requirements of the number of printed patterns due to insufficient number of pieces of electrochemical aluminum foil.
4.承印物或成型印刷品在输送时容易受到外部风流或外力的影响而产生微动或位置偏移等现象,导致部分图案印刷不完整或后接设备无法正常收料。
4. The substrate or the formed printed matter is easily affected by external wind or external force during the conveyance, resulting in micro-motion or positional deviation, which may result in incomplete printing of some patterns or failure to receive the material normally.
5.设备单体结构过于复杂、灵活性较差、占用空间大、使用及维护的便利性差,无法根据车间内的具体环境或者生产需要进行调整,且无法与冷烫技术中的其他设备组成生产流水线,进而造成承印物无法一次性印刷成型,增加了印刷的工序及承印物的制造成本,降低了生产效率。5. The equipment unit structure is too complicated, the flexibility is poor, the space is large, the convenience of use and maintenance is poor, it can't be adjusted according to the specific environment or production needs in the workshop, and it can't form the production line with other equipment in the cold ironing technology. Moreover, the substrate can not be printed at one time, which increases the printing process and the manufacturing cost of the substrate, and reduces the production efficiency.
实用新型内容Utility model content
针对上述现有技术存在的不足,本实用新型的目的在于提供一种转轮式全自动冷烫机。In view of the deficiencies of the above prior art, the object of the present invention is to provide a rotary automatic cold ironing machine.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种转轮式全自动冷烫机,它包括:A rotary automatic cold ironing machine, which comprises:
机架体,所述机架体上装设有起到核心控制作用的电气控制总成;a frame body, wherein the frame body is provided with an electrical control assembly that functions as a core control;
密封箱,所述密封箱装设于机架体上,所述密封箱上开设有新风口和排风口;a sealed box, the sealed box is mounted on the frame body, and the sealed box is provided with a new air outlet and an air outlet;
用于输送承印物的传送带机构,所述传送带机构装设于机架体上并沿左右方向贯穿密封箱分布;a conveyor belt mechanism for conveying a substrate, the conveyor belt mechanism being mounted on the frame body and distributed through the sealing box in the left-right direction;
用于对承印物进行预热并使承印物上的胶水进行流平处理的红外预热器,所述红外预热器沿前后方向装设于传送带机构的进料端的上方;An infrared preheater for preheating a substrate and leveling the glue on the substrate, the infrared preheater being disposed above the feeding end of the conveyor mechanism in the front-rear direction;
用于对承印物上的胶水进行半固化处理的印前固化器,所述印前固化器沿前后方向装设于传送带机构的上方并位于红外预热器的出料侧;a pre-press curing device for semi-curing the glue on the substrate, the pre-press curing device being installed above the conveyor mechanism in the front-rear direction and on the discharge side of the infrared preheater;
用于存放多个电化铝箔料卷并将电化铝箔进行导引出料处理的铝箔装件器,所述铝箔装件器沿前后方向装设于传送带机构的上方并位于印前固化器的出料侧;An aluminum foil applicator for storing a plurality of anodized aluminum foil rolls and guiding and discharging the electrochemical aluminum foil, the aluminum foil applicator being disposed above the conveyor mechanism in the front-rear direction and located at the pre-press curing device side;
用于将多个不同的电化铝箔组进行导引出料的铝箔装件器,所述铝箔装件器沿前后方向装设于传送带机构的上方并位于印前固化器的出料侧;
An aluminum foil charger for guiding and discharging a plurality of different electrochemical aluminum foil sets, the aluminum foil charger being mounted above the conveyor mechanism in the front-rear direction and on the discharge side of the pre-press curing device;
用于将由铝箔装件器导引而出的电化铝箔转印至承印物上的冷烫胶辊机构;a cold stamping roller mechanism for transferring an electrochemical aluminum foil guided by an aluminum foil charger to a substrate;
用于对由铝箔装件器输出的电化铝箔进行牵引并对电化铝箔的废膜进行回收的铝箔回收器,所述铝箔回收器沿前后方向装设于传送带机构的出料端的上方并位于冷烫胶辊机构的出料侧;An aluminum foil collector for drawing an electrochemical aluminum foil outputted from an aluminum foil charger and recovering a waste film of the electrochemical aluminum foil, the aluminum foil collector being installed in the front-rear direction above the discharge end of the conveyor mechanism and located in the cold-hot glue The discharge side of the roller mechanism;
用于对位于电化铝箔与承印物之间的胶水进行加强固化处理的印后固化器,所述印后固化器沿前后方向装设于传送带机构的上方并位于冷烫胶辊机构的出料侧;a post-cure curing device for reinforcing and curing a glue between an electrochemical aluminum foil and a substrate, the post-press curing device being disposed above the conveyor mechanism in a front-rear direction and located at a discharge side of the cold-hot rubber roller mechanism;
以及as well as
用于将承印物吸附在传送带机构上的真空吸气机构,所述真空吸气机构装设于传送带机构的下方并与传送带机构相连;a vacuum suction mechanism for adsorbing a substrate on a conveyor mechanism, the vacuum suction mechanism being disposed below the conveyor mechanism and connected to the conveyor mechanism;
所述传送带机构包括沿左右方向置于红外预热器、印前固化器和铝箔装件器的正下方的前级烫印传送带以及沿左右方向置于铝箔回收器和印后固化器的正下方的后级烫印传送带,且相对于水平面,所述前级烫印传送带在机架体上的安装位置高于后级烫印传送带在机架体上的安装位置;The conveyor belt mechanism includes a front-stage hot stamping conveyor belt disposed directly below the infrared preheater, the pre-press curing device, and the aluminum foil charger in the left-right direction, and is disposed directly below the aluminum foil collector and the post-press curing device in the left-right direction. The post-stage hot stamping conveyor belt, and the mounting position of the front-stage hot stamping conveyor on the frame body is higher than the installation position of the rear-stage hot stamping conveyor on the frame body with respect to the horizontal plane;
所述冷烫胶辊机构包括置于前级烫印传送带与后级烫印传送带之间且通过同步带组分别与前级烫印传送带和后级烫印传送带相连的转轮主滚筒、装设于前级烫印传送带的出料端的上方并与转轮主滚筒相切的前级烫印压胶辊、装设于后级烫印传送带的进料端的上方并与转轮主滚筒相切的后级烫印压胶辊;The cold-rolling rubber roller mechanism comprises a runner main roller disposed between the front-stage hot stamping conveyor belt and the subsequent-stage hot-pressing conveyor belt and connected to the front-stage hot stamping conveyor belt and the rear-stage hot stamping conveyor belt through the timing belt group, and is installed on The front-stage hot stamping roller above the discharge end of the front-stage hot-pressing conveyor belt and tangential to the main drum of the runner, mounted on the feed end of the post-stage hot stamping belt and tangential to the main drum of the runner Grade hot stamping roller;
它还包括沿前后方向装设于机架体上并位于前级烫印压胶辊和后级烫印压胶辊之间以用于对压合有电化铝箔的承印物进行固化处理的印中固化器;The utility model also comprises a printing machine which is arranged on the frame body in the front-rear direction and is located between the front-stage hot stamping roller and the post-stage hot stamping roller for curing the substrate pressed with the electrochemical aluminum foil. Curing device
所述红外预热器、印前固化器、铝箔装件器、前级烫印传送带、冷烫胶辊机构、后级烫印传送带、印后固化器和铝箔回收器均位于密封箱内。The infrared preheater, the pre-press curing device, the aluminum foil charger, the front-stage hot stamping conveyor belt, the cold-hot rubber roller mechanism, the post-stage hot stamping conveyor belt, the post-press curing device and the aluminum foil recycling device are all located in the sealed box.
优选地,所述铝箔装件器包括至少一个沿前后方向装设于前级烫印传送带的上方的多级料辊组,每个所述多级料辊组均包括一用于存放电化铝箔料
卷的顶端滑差式气涨轴和底端滑差式气涨轴,所述底端滑差式气涨轴位于顶端滑差式气涨轴的正下方,所述顶端滑差式气涨轴和底端滑差式气涨轴分别对应有一用于对电化铝箔进行张力及导向控制的张力导辊,且所述底端滑差式气涨轴所对应的张力导辊与前级烫印压胶辊之间设置有一出料导辊;Preferably, the aluminum foil applicator comprises at least one multi-stage roll set installed above the front-stage hot stamping conveyor belt in the front-rear direction, each of the multi-stage roll sets including one for storing the electrochemical aluminum foil
a top slip type gas rise shaft and a bottom end slip type gas rise shaft of the roll, the bottom end slip type gas rise shaft is located directly below the top slip type gas rise shaft, and the top end slip type gas rise shaft And the bottom sliding type gas rising shaft respectively corresponding to a tension guiding roller for tensioning and guiding control of the electrochemical aluminum foil, and the tension guiding roller and the front stamping pressing pressure corresponding to the bottom sliding type air rising shaft An output guide roller is disposed between the rubber rollers;
所述顶端滑差式气涨轴上的电化铝箔经由顶端滑差式气涨轴所对应的张力导辊、底端滑差式气涨轴所对应的张力导辊和出料导辊被牵引至转轮主滚筒与前级烫印压胶辊之间,所述底端滑差式气涨轴上的电化铝箔经由底端滑差式气涨轴所对应的张力导辊和出料导辊被牵引至转轮主滚筒与前级烫印压胶辊之间。The electrified aluminum foil on the top slip type gas rising shaft is drawn to the tension guide roller and the discharge guide roller corresponding to the bottom sliding type air rising shaft through the tension roller corresponding to the top slip type air rising shaft to the tension guide roller and the discharge guide roller Between the main roller of the runner and the stamping roller of the front stage, the electrochemical aluminum foil on the bottom sliding air-increasing shaft is passed through the tension guide roller and the discharge guide roller corresponding to the bottom sliding air-increasing shaft Traction between the main drum of the runner and the pre-press stamping roller.
优选地,所述铝箔装件器还包括一与其中一个多级料辊组配合使用的单级料辊,所述单级料辊包括一与顶端滑差式气涨轴的呈左右并行的单级滑差式气涨轴,所述单级滑差式气涨轴对应有至少一个单级张力导辊,所述单级滑差式气涨轴上的电化铝箔经由单级张力导辊、底端滑差式气涨轴所对应的张力导辊和出料导辊被牵引至转轮主滚筒与前级烫印压胶辊之间。Preferably, the aluminum foil applicator further comprises a single-stage feed roll for use with one of the multi-stage roll sets, the single-stage feed roll comprising a single-sided parallel to the top-slip differential gas riser a stepped-type air-increasing shaft, the single-stage slip-type air-increasing shaft corresponding to at least one single-stage tension guide roller, wherein the single-stage sliding air-increasing shaft of the electrochemical aluminum foil passes through a single-stage tension guide roller and a bottom The tension guide roller and the discharge guide roller corresponding to the end slip type gas rising shaft are pulled between the main drum of the runner and the pre-press stamping roller.
优选地,所述前级烫印压胶辊和后级烫印压胶辊均包括装设于机架体内并位于传送带机构下方的胶辊升降气缸、置于传送带机构的上方并与转轮主滚筒相切的印压胶辊以及轴连于机架体上且底端与胶辊升降气缸相连、顶端与印压胶辊相连的升降摆臂。Preferably, the front-stage hot stamping roller and the post-stage hot stamping roller respectively comprise a rubber roller lifting cylinder installed in the frame body and located under the conveyor mechanism, placed above the conveyor mechanism and with the runner main The tangentially-printed rubber roller of the drum and the lifting swing arm whose shaft is connected to the frame body and whose bottom end is connected with the rubber roller lifting cylinder and the top end is connected with the printing pressure roller.
优选地,所述传送带机构还包括左端轴连于机架体上并位于前级烫印传送带的进料侧的前接驳传送带和右端轴连于机架体上并位于后级烫印传送带的出料侧的后接驳传送带;所述同步带组包括第一前级同步带、第二前级同步带、第一前级同步轮、第二前级同步轮、前级张紧轮、第一后级同步带、第二后级同步带、第三后级同步带、第一后级同步轮、第二后级同步轮、第三后级同步轮和后级张紧轮;Preferably, the conveyor mechanism further comprises a front connecting conveyor belt connected to the frame body of the left end shaft and located on the feeding side of the front stage ironing belt, and a right end shaft connected to the frame body and located at the rear stage hot stamping belt. a rear conveyor belt on the discharge side; the timing belt group includes a first front stage timing belt, a second front stage synchronization belt, a first front stage synchronous wheel, a second front stage synchronous wheel, a front stage tensioning wheel, a rear stage synchronous belt, a second rear stage synchronous belt, a third rear stage synchronous belt, a first rear stage synchronous wheel, a second rear stage synchronous wheel, a third rear stage synchronous wheel and a rear stage tensioning wheel;
所述前级张紧轮和第二前级同步轮由上至下顺序地分布于前级烫印传送带的进料端的下方,所述第一前级同步轮置于前级烫印传送带的下方,所述
第一前级同步带将转轮主滚筒与第一前级同步轮套接为一体,所述第二前级同步带的左端绕置于第一前级同步轮上,且所述第二前级同步带的右端同时绕置于第二前级同步轮、前接驳传送带的左端转轴和前级烫印传送带的右端转轴上,所述前级张紧轮压合于第二前级同步带上;The front stage tensioning wheel and the second front stage synchronous wheel are sequentially distributed from top to bottom below the feeding end of the front stage ironing belt, and the first front stage synchronous wheel is placed below the front stage ironing belt , said
The first front stage timing belt integrates the runner main drum with the first front stage synchronous wheel, the left end of the second front stage timing belt is wound around the first front stage synchronous wheel, and the second front The right end of the timing belt is simultaneously wound on the second front stage synchronous wheel, the left end rotating shaft of the front connecting belt and the right end rotating shaft of the front stage ironing belt, and the front stage tensioning wheel is pressed against the second front stage timing belt on;
所述后级张紧轮和第三后级同步轮由上至下顺序地分布于后级烫印传送带的出料端的下方,所述第一后级同步轮置于转轮主滚筒的右端下方,所述第二后级同步轮置于后级烫印传送带的下方,所述第一后级同步带将转轮主滚筒与第一后级同步轮套接为一体,所述第二后级同步带将第一后级同步轮和第二后级同步轮套接为一体,所述第三后级同步带的右端绕置于第二后级同步轮上,且所述第三后级同步带的左端同时绕置于第三后级同步轮、后接驳传送带的右端转轴和后级烫印传送带的左端转轴上,所述后级张紧轮压合于第三后级同步带上。The rear stage tension wheel and the third rear stage synchronous wheel are sequentially distributed from top to bottom below the discharge end of the rear stage ironing belt, and the first rear stage synchronous wheel is placed below the right end of the runner main drum. The second rear stage synchronous wheel is disposed under the second stage hot stamping belt, and the first rear stage synchronous belt sleeves the runner main drum and the first rear stage synchronous wheel into one body, the second rear stage The timing belt sleeves the first rear stage synchronous wheel and the second rear stage synchronous wheel, the right end of the third rear stage synchronization belt is wound around the second rear stage synchronous wheel, and the third rear stage is synchronized. The left end of the belt is simultaneously wound around the third rear stage synchronous wheel, the right end rotating shaft of the rear connecting belt and the left end rotating shaft of the rear stage ironing belt, and the rear stage tensioning wheel is pressed against the third rear stage timing belt.
优选地,所述机架体内装设有前级翻转气缸和后级翻转气缸,所述前级翻转气缸的动力轴连接于前接驳传送带的底面上,且所述前级翻转气缸驱动前接驳传送带相对于前级烫印传送带作90度翻转运动,所述后级翻转气缸的动力轴连接于后接驳传送带的底面上,且所述后级翻转气缸驱动后接驳传送带相对于后级烫印传送带作90度翻转运动。Preferably, the frame body is provided with a front-end reversing cylinder and a rear-stage reversing cylinder, and the power shaft of the front-stage reversing cylinder is connected to the bottom surface of the front connecting conveyor, and the front-stage reversing cylinder is driven forward. The bar conveyor belt performs a 90-degree reversal movement with respect to the fore-stage stamping conveyor, the power shaft of the rear-stage reversing cylinder is connected to the bottom surface of the rear conveyor belt, and the rear-stage reversing cylinder is driven to connect the conveyor belt with respect to the rear stage. The hot stamping belt performs a 90 degree flip motion.
优选地,所述真空吸气机构包括真空泵、真空储压罐和若干根吸气管,所述真空泵和真空储压罐均装设于机架体内并位于传送带机构的下方,所述真空储压罐与真空泵相连,每根所述吸气管的尾端均与真空泵相连,每根所述吸气管的头端分别对应地连接于前接驳传送带、前级烫印传送带、后级烫印传送带和后接驳传送带的底面上。Preferably, the vacuum suction mechanism comprises a vacuum pump, a vacuum accumulator tank and a plurality of suction pipes, and the vacuum pump and the vacuum accumulator tank are installed in the frame body and under the conveyor belt mechanism, the vacuum pressure storage The tank is connected to the vacuum pump, and the tail end of each of the suction pipes is connected with a vacuum pump, and the head ends of each of the suction pipes are respectively connected to the front connecting conveyor belt, the front-stage hot stamping conveyor belt, and the subsequent hot stamping On the underside of the conveyor belt and the rear conveyor belt.
优选地,它还包括供给冷却介质的冷却管路总成,所述冷却管路总成包括分别穿设于转轮主滚筒、印前固化器、印中固化器和印后固化器分布的冷却管路以及置于前级烫印传送带和后级烫印传送带的上方或下方的冷却支撑
板,所述印前固化器和印后固化器分别位于对应的冷却支撑板的轮廓覆盖范围内。Preferably, it further comprises a cooling line assembly for supplying a cooling medium, the cooling line assembly comprising cooling respectively disposed on the main drum of the runner, the pre-press curing device, the in-press curing device and the post-press curing device Piping and cooling support placed above or below the front-stage hot stamping belt and the post-stage hot stamping belt
The plate, the pre-press curing device and the post-press curing device are respectively located within the contour coverage of the corresponding cooling support plate.
由于采用了上述方案,本实用新型的烫印部分采用了一个转轮主滚筒+两个烫印压胶辊相配合的结构形式,可将电化铝箔与承印物进行两侧压合转印处理;同时利用三个固化器在印前、印中和印后三个阶段对承印物上的胶水进行不同程度的固化处理,可有效保证烫印图案的完整性以及烫印效果,其结构简单紧凑、可保证诸如击凸烫印、浮雕冷烫以及浮雕镭射转印等烫印工序的效果;另外,整个机器可与其他印刷设备进行无缝接驳,从而针对片材、胶片、纸张等印刷产品,可实现在线流水式一次印刷成型,无需进行额外工序的设置,有效地提高了生产效率,具有很强的实用价值和市场推广价值。Due to the adoption of the above scheme, the hot stamping portion of the utility model adopts a structural form in which a main roller of the runner + two hot stamping rubber rollers are matched, and the electroformed aluminum foil and the substrate can be pressed and transferred on both sides; At the same time, the three curing devices are used to cure the glue on the substrate in different stages of prepress, printing and postpress, which can effectively ensure the integrity of the hot stamping pattern and the hot stamping effect, and the structure is simple and compact. It can guarantee the effects of hot stamping such as embossing, embossing and embossing, and embossing laser transfer. In addition, the whole machine can be seamlessly connected with other printing equipment, which can be used for printing products such as sheet, film and paper. The realization of online flow-through one-time printing molding eliminates the need for additional process settings, effectively improves production efficiency, and has strong practical value and market value.
图1是本实用新型实施例在使用状态下的平面结构示意图;1 is a schematic plan view showing a planar structure of an embodiment of the present invention in use;
图2是本实用新型实施例的内部结构的主视平面示意图(一);Figure 2 is a front plan view of the internal structure of the embodiment of the present invention (1);
图3是本实用新型实施例的内部结构的主视平面示意图(二);Figure 3 is a front plan view of the internal structure of the embodiment of the present invention (2);
图4是本实用新型实施例的俯视平面结构示意图;4 is a schematic plan view showing a plan view of the embodiment of the present invention;
图5是本实用新型实施例在收拢状态下的平面结构示意图;Figure 5 is a schematic plan view showing the structure of the embodiment of the present invention in a collapsed state;
图中:In the picture:
A、承印物;B、电化铝箔;C、前端工序处理设备;D、后端工序处理设备;A, substrate; B, electrochemical aluminum foil; C, front-end process equipment; D, back-end process equipment;
a、机架体;b、密封箱;c、传送带机构;d、红外预热器;e、印前固化器;f、铝箔装件器;g、冷烫胶辊机构;h、铝箔回收器;k、印后固化器;m、真空吸气机构;n、印中固化器;a, frame body; b, sealed box; c, conveyor belt mechanism; d, infrared preheater; e, prepress curing device; f, aluminum foil charger; g, cold foil roller mechanism; h, aluminum foil collector; k, post-press curing device; m, vacuum suction mechanism; n, printing medium curing device;
1、操作面板;2、控制箱;3、新风口;5、前级烫印传送带;6、后级烫印传送带;7、转轮主滚筒;8、前级烫印压胶辊;9、后级烫印压胶辊;10、
顶端滑差式气涨轴;11、底端滑差式气涨轴;12、张力导辊;13、出料导辊;14、单级滑差式气涨轴;15、单级张力导辊;16、胶辊升降气缸;17、升降摆臂;18前接驳传送带;19、后接驳传送带;200、第一前级同步带;201、第二前级同步带;202、第一前级同步轮;203、第二前级同步轮;204、前级张紧轮;205、第一后级同步带;206、第二后级同步带;207、第三后级同步带;208、第一后级同步轮;209、第二后级同步轮;210、第三后级同步轮;211、后级张紧轮;21、前级翻转气缸;22、后级翻转气缸;23、真空泵;24、负压气管;25、冷却管路;26、冷却支撑板。1. Operation panel; 2. Control box; 3. Fresh air outlet; 5. Front-stage hot stamping conveyor; 6. Rear-stage hot stamping conveyor; 7. Rotating main roller; 8. Fore-level hot stamping roller; After-stage hot stamping roller; 10,
Top slip type gas rise shaft; 11, bottom end slip type gas rise shaft; 12, tension guide roll; 13, discharge guide roll; 14, single stage slip type gas rise shaft; 15, single stage tension guide roll ;16, rubber roller lifting cylinder; 17, lifting swing arm; 18 front connecting conveyor; 19, rear connecting conveyor; 200, first front synchronous belt; 201, second front synchronous belt; 202, first before Level synchronous wheel; 203, second front stage synchronous wheel; 204, front stage tensioning wheel; 205, first rear stage synchronous belt; 206, second rear stage synchronous belt; 207, third rear stage synchronous belt; First rear stage synchronous wheel; 209, second rear stage synchronous wheel; 210, third rear stage synchronous wheel; 211, rear stage tensioning wheel; 21, front stage turning cylinder; 22, rear stage turning cylinder; ; 24, negative pressure air pipe; 25, cooling pipe; 26, cooling support plate.
以下结合附图对本实用新型的实施例进行详细说明,但是本实用新型可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in various different ways as defined and covered by the claims.
如图1至图5所示,本实施例提供的一种转轮式全自动冷烫机,它包括:As shown in FIG. 1 to FIG. 5, the embodiment of the present invention provides a rotary automatic cold ironing machine, which comprises:
机架体a,在机架体a上装设有起到核心控制作用的电气控制总成(其主要由装设于机架体a上的操作面板1、装设于机架体a内的电气控制箱2以及相应的电气线路等等构成);The frame body a is provided with an electric control assembly for controlling the core on the frame body a (mainly composed of an operation panel 1 mounted on the frame body a and an electric device installed in the frame body a) Control box 2 and corresponding electrical lines and the like);
密封箱b,主要用于保证整个机器的内部印刷的工作环境,以创造一个相对封闭的空间并阻隔外部环境的污染,其装设于机架体a上,同时在密封箱b上开设有新风口3和排风口(其主要由设备各个机构部件之间的缝隙所形成),以为密封箱b内的新风送入及自动抽风等功能提供结构基础;The sealing box b is mainly used to ensure the working environment of the internal printing of the whole machine to create a relatively closed space and to block the pollution of the external environment, which is installed on the frame body a, and a new one is opened on the sealing box b. The tuyere 3 and the air outlet (which are mainly formed by the gap between the various mechanism components of the equipment) provide a structural basis for the functions of fresh air feeding and automatic air blowing in the sealed box b;
传送带机构c,主要用于输送承印物A,以使其能够在密封箱b的环境空间内被进行印刷、击凸、浮雕镭射转印处理等,其装设于机架体a上并沿左右方向贯穿密封箱b分布;The conveyor belt mechanism c is mainly used for conveying the substrate A so that it can be printed, embossed, embossed, and the like in the environmental space of the sealed box b, and is mounted on the frame body a and along the left and right sides. The direction is distributed through the sealing box b;
红外预热器d,主要用于对承印物A进行预热并使承印物A上的胶水进行流平处理以增强承印物A上的胶水的流动性、平整性和粘性,其沿前后方向装设于传送带机构c的进料端的上方;
The infrared preheater d is mainly used for preheating the substrate A and leveling the glue on the substrate A to enhance the fluidity, flatness and viscosity of the glue on the substrate A, which is installed in the front and rear direction. Provided above the feeding end of the conveyor mechanism c;
印前固化器e,主要用于对承印物A上的胶水进行半固化处理(即:使承印物A上的胶水满足电化铝箔B的贴合要求),其沿前后方向装设于传送带机构c的上方并位于红外预热器d的出料侧;同时,其可根据具体情况采用LED UV灯、汞灯、卤素灯等作为核心的光照元件,本实施例优选LED UV灯;The pre-press curing device e is mainly used for semi-curing the glue on the substrate A (that is, the glue on the substrate A satisfies the bonding requirement of the electrochemical aluminum foil B), and is mounted on the conveyor mechanism c in the front-rear direction. The upper part of the infrared preheater d is located on the discharge side; at the same time, it can use LED UV lamp, mercury lamp, halogen lamp, etc. as the core illumination component according to the specific situation, and the LED UV lamp is preferred in this embodiment;
铝箔装件器f,主要用于存放多个电化铝箔料卷并使电化铝箔B能够在相应机构的配合下被导引(牵引)出料,其沿前后方向装设于传送带机构c的上方并位于印前固化器e的出料侧;The aluminum foil charger f is mainly used for storing a plurality of electric aluminum foil coils and enabling the aluminum foil B to be guided (pulled) by the corresponding mechanism, which is installed above the conveyor mechanism c in the front-rear direction and Located on the discharge side of the prepress curing machine e;
冷烫胶辊机构g,主要是使由铝箔装件器f导引而出的电化铝箔B与承印物A接触并产生一定的承压力,以将电化铝箔B转印至印有胶水的承印物A的图案表面上;The cold-hot rubber roller mechanism g mainly causes the electrochemical aluminum foil B guided by the aluminum foil charger f to contact the substrate A and generate a certain bearing pressure to transfer the electrochemical aluminum foil B to the substrate A with the glue printed thereon. On the surface of the pattern;
铝箔回收器h,主要用于对由铝箔装件器f输出的电化铝箔B进行牵引并对经由冷烫胶辊机构g的处理后所形成的电化铝箔B的废膜进行回收,其沿前后方向装设于传送带机构c的出料端的上方并位于冷烫胶辊机构g的出料侧;The aluminum foil collector h is mainly used for drawing the electrochemical aluminum foil B outputted from the aluminum foil charger f and recovering the waste film of the electrochemical aluminum foil B formed by the treatment of the cold-hot rubber roller mechanism g, which is installed in the front-rear direction. Provided above the discharge end of the conveyor belt mechanism c and on the discharge side of the cold stamping roller mechanism g;
印后固化器k,主要用于对位于电化铝箔B与承印物A之间的胶水(即经冷烫胶辊机构g处理后所形成的成品内的胶水)进行加强固化处理(即:完全固化处理),其沿前后方向装设于传送带机构c的上方并位于冷烫胶辊机构g的出料侧;同时,其可根据具体情况采用LED UV灯、汞灯、卤素灯等作为核心的光照元件,本实施例优选LED UV灯;The post-press curing device k is mainly used for strengthening and curing the glue (that is, the glue in the finished product formed by the cold-hot rubber roller mechanism g) between the electrochemical aluminum foil B and the substrate A (ie: complete curing treatment) ), which is disposed above the conveyor belt mechanism c in the front-rear direction and on the discharge side of the cold-hot rubber roller mechanism g; at the same time, it can use LED UV lamps, mercury lamps, halogen lamps, etc. as the core illumination elements according to specific conditions. This embodiment is preferably an LED UV lamp;
以及as well as
真空吸气机构m,主要用于将承印物A(当然也包括烫印工序完成后所形成的成品)吸附在传送带机构c,以防止承印物A及成品在输送的过程中出现偏位、变形或者表面不平整等问题,其装设于传送带机构c的下方并与传送带机构c相连;The vacuum suction mechanism m is mainly used for adsorbing the substrate A (including the finished product formed after the hot stamping process is completed) on the conveyor mechanism c to prevent the substrate A and the finished product from being deviated and deformed during the conveying process. Or a problem such as uneven surface, which is installed under the conveyor mechanism c and connected to the conveyor mechanism c;
其中,传送带机构c包括沿左右方向置于红外预热器d、印前固化器e和铝箔装件器f的正下方的前级烫印传送带5以及沿左右方向置于铝箔回收
器h和印后固化器k的正下方的后级烫印传送带6,且相对于水平面,前级烫印传送带5在机架体a上的安装位置高于后级烫印传送带6在机架体a上的安装位置;而冷烫胶辊机构g则包括置于前级烫印传送带5与后级烫印传送带6之间且通过同步带组分别与前级烫印传送带5和后级烫印传送带6相连的转轮主滚筒7、装设于前级烫印传送带5的出料端的上方并与转轮主滚筒7相切的前级烫印压胶辊8、装设于后级烫印传送带6的进料端的上方并与转轮主滚筒7相切的后级烫印压胶辊9;同时,在机架体a上且位于前级烫印压胶辊8和后级烫印压胶辊9之间沿前后方向还装设有用于对压合有电化铝箔B的承印物A进行固化处理的印中固化器n(其可根据具体情况采用LED UV灯、汞灯、卤素灯等作为核心的光照元件,本实施例优选LED UV灯);红外预热器d、印前固化器e、铝箔装件器f、前级烫印传送带5、冷烫胶辊机构7、后级烫印传送带6、印后固化器k和铝箔回收器h均位于密封箱b内。Wherein, the conveyor belt mechanism c includes a front-stage hot stamping conveyor belt 5 disposed directly below the infrared preheater d, the pre-press curing device e, and the aluminum foil charger f in the left-right direction, and is placed in the aluminum foil recycling in the left-right direction.
And the post-printing belt 6 directly below the post-press curing machine k, and with respect to the horizontal plane, the mounting position of the front-stage stamping conveyor 5 on the frame body a is higher than that of the subsequent-stage hot-pressing belt 6 in the frame The installation position on the body a; and the cold-hot rubber roller mechanism g includes a hot stamping belt 5 disposed between the front-stage hot stamping belt 5 and the subsequent-stage hot-pressing belt 6 and the front-stage hot stamping belt 5 and the subsequent hot stamping a runner main roller 7 connected to the conveyor belt 6, a front-stage stamping rubber roller 8 installed above the discharge end of the front-stage stamping conveyor belt 5 and tangential to the runner main drum 7, and mounted on the subsequent stamping a post-stage stamping roller 9 above the feed end of the conveyor belt 6 and tangential to the runner main drum 7; at the same time, on the frame body a and at the fore-stage stamping roller 8 and the subsequent stamping pressure An in-press curing device n for curing the substrate A pressed with the electrochemical aluminum foil B is further disposed between the rubber rollers 9 in the front-rear direction (the LED UV lamp, the mercury lamp, the halogen lamp, etc. may be used according to specific conditions). As the core illumination element, this embodiment is preferably an LED UV lamp); an infrared preheater d, a pre-press curing device e, an aluminum foil charger f, a front stage Printing conveyor 5, perm roller mechanism 7, the stamping stage conveyor 6, after printing and curing an aluminum foil collector h k are located within a sealed case b.
如此,通过将对传统冷烫机中的冷烫胶辊机构h进行结构改进,形成一个转轮主滚筒7与两个印压胶辊9相配合的结构形式,利用前级烫印传送带5与后级烫印传送带6之间的高度差,可使电化铝箔B经过前级烫印压胶辊8与转轮主滚筒7之间的配合转印在承印物A上并完成一次贴合固定,随后承印物A及电化铝箔B由于在后级部件的牵引下会紧密地贴附在转轮主滚筒7的圆周表面上,此时印中固化器n所产生的热量则可对胶水作进一步固化以使电化铝箔B牢固地粘合在承印物A上,最后,完成一次贴合固定及贴合后固化处理的承印物A和电化铝箔B会在后级烫印压胶辊9与转轮主滚筒7之间被进行二次压合固定以进一步增强两者之间的贴合转印效果,通过印后固化器k的进一步固化可有效保证烫印图案的完整性以及烫印效果。另外,通过整个机器的其他部件及机构的配合,还使得机器具有以下效果:1、通过设置的密封箱b不但可以在机器上形成一个相对密闭的印刷环境,防止外部环境的污染,而且通过新风口3和排风口4可根据需要对密封箱b内印制品进行风冷处理,从而能够有效防止因印前固化器e、印中固化器n以及印后固化
器k的温度过高而容易引起承印物A或者最终的印制品出现变形的问题;2、通过真空吸气机构m的负压作用,可将承印物A或者成品的吸附在传送带机构c上,从而能够有效防止其在输送的过程中出现偏位或者变形的问题;3、可以通过对铝箔装件器f的结构设计实现整个机器能够根据印刷图案的数量装设多个不同的电化铝箔料卷,满足印刷图案数量的要求;4、整个机器中的部件均可通过电气控制总成实现集中控制,为机器的数字化自动控制、运作的平稳性以及作业精度等等提供了硬件基础。In this way, by structurally improving the cold-hot rubber roller mechanism h in the conventional cold ironing machine, a structure in which the runner main roller 7 and the two printing rubber rollers 9 are matched is formed, and the front-stage hot stamping belt 5 and the rear stage are utilized. The difference in height between the hot stamping belts 6 enables the anodized aluminum foil B to be transferred onto the substrate A through the cooperation between the pre-press stamping roller 8 and the main drum roller 7 and is completed and fixed once, and then printed. The material A and the anodized aluminum foil B are closely attached to the circumferential surface of the runner main drum 7 under the traction of the rear-stage member, and the heat generated by the in-press curing unit n can further cure the glue to make the glue The electrochemical aluminum foil B is firmly adhered to the substrate A. Finally, the substrate A and the anodized aluminum foil B which are subjected to one bonding and fixing and post-cure curing process are applied to the subsequent stamping roller 9 and the runner main roller 7 The second press-fitting is performed to further enhance the bonding transfer effect between the two, and the further curing of the post-press curing agent k can effectively ensure the integrity of the hot stamping pattern and the hot stamping effect. In addition, through the cooperation of other components and mechanisms of the whole machine, the machine has the following effects: 1. The sealed box b can not only form a relatively closed printing environment on the machine, but also prevent the pollution of the external environment, and pass the new The tuyere 3 and the air outlet 4 can be air-cooled as needed in the sealed box b, thereby effectively preventing the pre-press curing device e, the in-press curing device n, and the post-press curing.
The temperature of the device k is too high to easily cause deformation of the substrate A or the final printed product; 2. The negative pressure of the vacuum suction mechanism m can adsorb the substrate A or the finished product on the conveyor mechanism c. Therefore, it can effectively prevent the problem of deviation or deformation during the transportation process; 3. The structural design of the aluminum foil charger f can realize that the whole machine can install a plurality of different electrochemical aluminum foil coils according to the number of printing patterns. To meet the requirements of the number of printed patterns; 4, the entire machine parts can be centralized control through the electrical control assembly, providing a hardware basis for the machine's digital automatic control, operational stability and operational accuracy.
为能够为多个不同的电化铝箔料卷提供安装位置,以在满足承印物具有多个印刷图案时需要多个不同电化铝箔B的要求的同时,最大限度地降低材料的浪费,本实施例的铝箔装件器f包括至少一个沿前后方向装设于前级烫印传送带5的上方的多级料辊组,每个多级料辊组均包括一用于存放电化铝箔料卷的顶端滑差式气涨轴10和底端滑差式气涨轴11,底端滑差式气涨轴11位于顶端滑差式气涨轴10的正下方,顶端滑差式气涨轴10和底端滑差式气涨轴11分别对应有一用于对电化铝箔B进行张力及导向控制的张力导辊12,且底端滑差式气涨轴11所对应的张力导辊12与前级烫印压胶辊8之间设置有一出料导辊13;以此,在电化铝箔B被牵引时,可使得顶端滑差式气涨轴10上的电化铝箔B经由顶端滑差式气涨轴10所对应的张力导辊12、底端滑差式气涨轴11所对应的张力导辊12和出料导辊13被牵引至转轮主滚筒7与前级烫印压胶辊8之间,而底端滑差式气涨轴11上的电化铝箔B则经由底端滑差式气涨轴11所对应的张力导辊12和出料导辊13被牵引至转轮主滚筒7与前级烫印压胶辊8之间。当然,根据实际需要,也可在顶端滑差式气涨轴10与底端滑差式气涨轴11之间沿上下方向设置多个滑差式气涨轴(相应地,每个滑差式气涨轴均分别对应有一张力导辊辊轴),而位于上方的滑差式气涨轴上的电化铝箔B在经由对应的张力导辊辊轴导出后可借由下方的滑差式气涨轴所对应的张力导辊辊轴导出,并最终经由出料导辊13导入至转轮主滚筒7与前级烫印压胶辊8之间。
In order to be able to provide a mounting position for a plurality of different anodized aluminum foil rolls to minimize the waste of materials while satisfying the requirements of a plurality of different electrochemical aluminum foils B when the substrate has a plurality of printed patterns, the present embodiment The aluminum foil charger f includes at least one multi-stage roll set installed above the front-stage hot stamping belt 5 in the front-rear direction, and each multi-stage roll set includes a top slip for storing the anodized aluminum foil roll The gas rising shaft 10 and the bottom sliding type air rising shaft 11 and the bottom sliding type air rising shaft 11 are located directly below the top sliding type gas rising shaft 10, and the top sliding type gas rising shaft 10 and the bottom end are slippery. The differential gas rising shaft 11 respectively has a tension guiding roller 12 for tensioning and guiding control of the electrochemical aluminum foil B, and the tension guiding roller 12 corresponding to the bottom sliding differential gas rising shaft 11 and the front-stage hot stamping rubber A discharge guide roller 13 is disposed between the rollers 8; thereby, when the electrochemical aluminum foil B is pulled, the electrochemical aluminum foil B on the top slip type gas rising shaft 10 can be made to correspond to the top sliding type gas rising shaft 10 The tension guide roller 12 and the tension guide roller 12 corresponding to the bottom end slip type air rising shaft 11 and the discharge The guide roller 13 is pulled between the runner main drum 7 and the front-stage hot stamping roller 8, and the anodized aluminum foil B on the bottom slip type air-increasing shaft 11 is passed through the bottom-end slip type air-increasing shaft 11 The corresponding tension guide roller 12 and discharge guide roller 13 are pulled between the runner main drum 7 and the preceding stage stamping roller 8. Of course, depending on actual needs, a plurality of slip-type air-increasing shafts may be arranged in the up-and-down direction between the top slip type air rising shaft 10 and the bottom end slip type air rising shaft 11 (correspondingly, each slip type) The gas rise shafts respectively correspond to a tension guide roller shaft), and the electrochemical aluminum foil B on the upper slip type gas rise shaft can be led out by the slip-type gas after being discharged through the corresponding tension guide roller shaft The tension guide roller shaft corresponding to the shaft is led out and finally introduced between the runner main drum 7 and the preceding stage stamping roller 8 via the discharge guide roller 13.
作为一个优选方案,本实施例的铝箔装件器f还包括一与其中一个多级料辊组配合使用的单级料辊,单级料辊包括一与顶端滑差式气涨轴10的呈左右并行的单级滑差式气涨轴14,单级滑差式气涨轴14对应有至少一个单级张力导辊15,单级滑差式气涨轴14上的电化铝箔B经由单级张力导辊15、底端滑差式气涨轴11所对应的张力导辊12和出料导辊13被牵引至转轮主滚筒7与前级烫印压胶辊8之间。由此,可形成如图5所示的多个电化铝箔B同时被牵引输送的结构形式,满足图案数量的印刷要求;同时,由于铝箔装件器f可同时装配多个电化铝箔料卷,无需对承印物A进行多次的重复性印刷,有利于提高整个机器的印刷生产效率。As a preferred embodiment, the aluminum foil packager f of the present embodiment further includes a single-stage feed roll for use with one of the multi-stage roll sets, and the single-stage feed roll includes a top-side slip type gas riser 10 The single-stage sliding air-increasing shaft 14 and the single-stage sliding air-increasing shaft 14 correspond to at least one single-stage tension guiding roller 15, and the electrochemical aluminum foil B on the single-stage sliding air-increasing shaft 14 is passed through a single stage. The tension guide roller 15 and the tension guide roller 12 and the discharge guide roller 13 corresponding to the bottom end slip type air rising shaft 11 are pulled between the runner main drum 7 and the front stage stamping roller 8. Thereby, a structural form in which a plurality of anodized aluminum foils B as shown in FIG. 5 are simultaneously conveyed and conveyed can be formed, which satisfies the printing requirements of the number of patterns; meanwhile, since the aluminum foil charger f can simultaneously assemble a plurality of electricized aluminum foil rolls, it is not necessary Repeated printing on the substrate A is beneficial to improve the printing efficiency of the entire machine.
为增强整个冷烫胶辊机构g本身的可调节性,尤其是能够根据实际印刷需要对承压力进行适应性调整,本实施例的前级烫印压胶辊8和后级烫印压胶辊9均包括装设于机架体a内并位于传送带机构c下方的胶辊升降气缸16、置于传送带机构c的上方并与转轮主滚筒7相切的印压胶辊以及轴连于机架体a上且底端与胶辊升降气缸16相连、顶端与印压胶辊相连的升降摆臂17。如此,可通过胶辊升降气缸16的控制,以利用升降摆臂17的摆动效应使印压胶辊能够远离或贴靠转轮主滚筒7,从而利用印压胶辊实现对承压力度的大小调控,保证电化铝箔B能够转印并贴合在承印物A的图案表面上。In order to enhance the adjustability of the entire cold stamping roller mechanism g itself, in particular, the bearing pressure can be adaptively adjusted according to the actual printing needs, the front-stage hot stamping rubber roller 8 and the subsequent hot stamping rubber roller 9 of the present embodiment 9 Each includes a rubber roller lifting cylinder 16 installed in the frame body a and located under the conveyor belt mechanism c, a printing rubber roller placed above the conveyor belt mechanism c and tangential to the runner main roller 7, and a shaft connected to the frame The lifting arm 17 is connected to the rubber roller lifting cylinder 16 at the bottom end and connected to the printing rubber roller at the top end. In this way, the control of the rubber roller lifting cylinder 16 can be used to make the printing pressure roller away from or abut against the rotating roller main roller 7 by utilizing the swing effect of the lifting swing arm 17, thereby realizing the bearing pressure by the printing rubber roller. The adjustment ensures that the electrochemical aluminum foil B can be transferred and attached to the pattern surface of the substrate A.
为增强整个机器本身的占用空间的可调节性能,同时使得承印物A能够在预设的行程内被进行平稳的输送,本实施例的传送带机构c还包括左端轴连于机架体a上并位于前级烫印传送带5的进料侧的前接驳传送带18和右端轴连于机架体a上并位于后级烫印传送带6的出料侧的后接驳传送带19;同步带组则包括第一前级同步带200、第二前级同步带201、第一前级同步轮202、第二前级同步轮203、前级张紧轮204、第一后级同步带205、第二后级同步带206、第三后级同步带207、第一后级同步轮208、第二后级同步轮209、第三后级同步轮210和后级张紧轮211;其中,前级张紧轮204和第二前级同步轮203由上至下顺序地分布于前级烫印传送带5的进料端的下方,第一前
级同步轮202置于前级烫印传送带5的下方,第一前级同步带200将转轮主滚筒7与第一前级同步轮202套接为一体,第二前级同步带201的左端绕置于第一前级同步轮202上,且第二前级同步带201的右端则同时绕置于第二前级同步轮203、前接驳传送带18的左端转轴和前级烫印传送带5的右端转轴上,前级张紧轮204则压合于第二前级同步带201上;相应地,后级张紧轮211和第三后级同步轮210由上至下顺序地分布于后级烫印传送带6的出料端的下方,第一后级同步轮208置于转轮主滚筒7的右端下方,第二后级同步轮209置于后级烫印传送带6的下方,第一后级同步带205将转轮主滚筒7与第一后级同步轮208套接为一体,第二后级同步带206将第一后级同步轮208和第二后级同步轮209套接为一体,第三后级同步带207的右端绕置于第二后级同步轮209上,且第三后级同步带208的左端同时绕置于第三后级同步轮210、后接驳传送带19的右端转轴和后级烫印传送带6的左端转轴上,后级张紧轮211压合于第三后级同步带207上。如此,可利用转轮主滚筒7作为整个同步带组的驱动轮,通过各条同步带以及各个同步轮之间的配合,实现各个传送带的同步运动,从而保证了承印物A乃至成品被输送的平稳性;同时,利用前接驳传送带18可与前端工序处理设备C对接以接收由前端工序处理设备C输送而来的承印物A,利用后接驳传送带19则可与后端工序处理设备D对接以输出经过烫印处理后的成品,因此,整个机器可实现与其他印刷设备进行无缝接驳,从而能够针对片材、胶片、纸张等印刷产品实现在线流水式一次印刷成型,无需进行额外工序的设置,有效地提高了生产效率。In order to enhance the adjustable performance of the footprint of the entire machine, and at the same time enable the substrate A to be smoothly conveyed within a predetermined stroke, the belt mechanism c of the embodiment further includes a left end shaft connected to the frame body a and The front transfer conveyor 18 on the feeding side of the front stage hot stamping belt 5 and the rear transfer belt 19 on the discharge side of the rear stage hot stamping conveyor 6 are connected to the frame body a; the timing belt set is The first pre-stage timing belt 200, the second pre-stage timing belt 201, the first pre-stage synchronization wheel 202, the second pre-stage synchronization wheel 203, the pre-stage tensioning wheel 204, the first rear-stage timing belt 205, and the second a rear stage synchronization belt 206, a third rear stage synchronization belt 207, a first rear stage synchronization wheel 208, a second rear stage synchronization wheel 209, a third rear stage synchronization wheel 210, and a rear stage tension wheel 211; The tension wheel 204 and the second front stage synchronous wheel 203 are sequentially distributed from the top to the bottom below the feeding end of the preceding stage stamping conveyor belt 5, the first front
The stage synchronous wheel 202 is placed below the front stage hot stamping belt 5, and the first front stage timing belt 200 sleeves the main wheel main drum 7 with the first front stage synchronous wheel 202, and the left end of the second front stage synchronous belt 201 Wrapped around the first front stage synchronous wheel 202, and the right end of the second front stage timing belt 201 is simultaneously wound around the second front stage synchronous wheel 203, the left end rotating shaft of the front connecting conveyor belt 18, and the front stage hot stamping belt 5 On the right end rotating shaft, the front tensioning pulley 204 is pressed onto the second front timing belt 201; accordingly, the rear tensioning pulley 211 and the third rear synchronous wheel 210 are sequentially distributed from top to bottom. Below the discharge end of the stage hot stamping conveyor 6, the first rear stage synchronous wheel 208 is placed below the right end of the runner main drum 7, and the second rear stage synchronous wheel 209 is placed below the rear stage hot stamping belt 6, first after The timing belt 205 sleeves the runner main drum 7 and the first rear stage synchronous wheel 208 into one body, and the second rear stage belt 206 sleeves the first rear stage synchronous wheel 208 and the second rear stage synchronous wheel 209 into one body. The right end of the third rear stage timing belt 207 is wound around the second rear stage synchronization wheel 209, and the left end of the third rear stage synchronization belt 208 is simultaneously wound. After the third stage timing pulley 210, the rotary shaft 19 connected to the right end of the conveyor and the rear left end of the conveyor shaft stamping stage 6, stage after the tension pulley 211 to the third nip 207 on the subsequent stage of the timing belt. In this way, the runner main drum 7 can be used as the driving wheel of the entire timing belt group, and the synchronous movement of each conveyor belt can be realized by the cooperation of the respective timing belts and the respective synchronous wheels, thereby ensuring that the substrate A and the finished product are conveyed. At the same time, the front connecting conveyor belt 18 can be used to interface with the front end processing equipment C to receive the substrate A conveyed by the front end processing equipment C, and the rear connecting conveyor belt 19 can be used with the rear end processing equipment D. Docking to output the finished product after hot stamping, therefore, the entire machine can be seamlessly connected with other printing equipment, enabling on-line flow printing for sheet, film, paper and other printed products without additional The setting of the process effectively improves the production efficiency.
为增强机器本身的体积及占用空间的可调性,在机架体a内装设有前级翻转气缸21和后级翻转气缸22,前级翻转气缸21的动力轴连接于前接驳传送带18的底面上,且前级翻转气缸21驱动前接驳传送带18相对于前级烫印传送带5作90度翻转运动,基于同样原理,后级翻转气缸22的动力轴连接于后接驳传送带19的底面上,且后级翻转气缸22驱动后接驳传送带19相对
于后级烫印传送带6作90度翻转运动。如此,可根据实际的生产需要,利用翻转气缸来是相应的传送带能够向下翻转以进行折叠收纳或者向上翻转以进行展开接驳。In order to enhance the volume of the machine itself and the adjustability of the space occupied, a front-stage reversing cylinder 21 and a rear-stage reversing cylinder 22 are installed in the frame body a, and the power shaft of the front-stage reversing cylinder 21 is connected to the front connecting conveyor belt 18. On the bottom surface, and the front-stage reversing cylinder 21 drives the front connecting conveyor belt 18 to perform a 90-degree turning movement with respect to the front-stage stamping conveyor belt 5, based on the same principle, the power shaft of the rear-stage turning cylinder 22 is connected to the bottom surface of the rear connecting conveyor belt 19. Upper, and the rear-stage reversing cylinder 22 is driven, and the connecting conveyor 19 is relatively
The post-printing conveyor belt 6 is rotated 90 degrees. Thus, depending on the actual production needs, the flipping cylinder can be used to enable the corresponding conveyor belt to be flipped down for folding storage or upturning for unfolding.
作为一个优选方案,本实施例的真空吸气机构m包括真空泵23、真空储压罐(图中未示出)和若干根吸气管(图中未示出),真空泵23和真空储压罐均装设于机架体a内并位于传送带机构c的下方,真空储压罐与真空泵23相连,而每根吸气管的尾端则均与真空泵23相连,每根吸气管的头端分别对应地连接于前接驳传送带18、前级烫印传送带5、后级烫印传送带6和后接驳传送带19的底面上(在上述传送带上均设置由用于与吸气管的头端对接的负压气管24)。由此,可利用真空泵23所产生的负压动力,在各个传动带上形成负压区,以使承印物A乃至成品能够被吸附在相应的传送带上,尤其是能够保证承印物A在输送过程中不会出现偏位或变形等问题。As a preferred embodiment, the vacuum suction mechanism m of the present embodiment includes a vacuum pump 23, a vacuum accumulator (not shown), and a plurality of suction pipes (not shown), a vacuum pump 23 and a vacuum accumulator. They are all installed in the frame body a and below the conveyor belt mechanism c. The vacuum accumulator tank is connected to the vacuum pump 23, and the tail end of each suction pipe is connected to the vacuum pump 23, and the head end of each suction pipe is connected. Correspondingly connected to the bottom surfaces of the front feeder conveyor belt 18, the front stage stamping conveyor belt 5, the rear stage stamping conveyor belt 6, and the rear feeder conveyor belt 19 (on the conveyor belt, the head end for the suction pipe is provided Docking negative pressure air pipe 24). Therefore, the negative pressure region generated by the vacuum pump 23 can be used to form a negative pressure zone on each of the transmission belts, so that the substrate A or the finished product can be adsorbed on the corresponding conveyor belt, in particular, the substrate A can be ensured during transportation. There are no problems with offset or deformation.
由于固化器所产生的强光高温环境会对承印物A的烫印过程产生极大的负面影响,同时机器内的异常高温也会对机器本身的正常运行造成影响,故为能够满足不同的印刷品对不同烫印环境内的温度条件的要求,本实施例的烫印机还包括供给冷却介质(如冷却油、冷却水、或者冷气等等)的冷却管路总成,冷却管路总成包括分别穿设于转轮主滚筒7、印前固化器e、印中固化器n和印后固化器k分布的冷却管路25以及置于前级烫印传送带5和后级烫印传送带6的上方或下方的冷却支撑板26,印前固化器e和印后固化器k分别位于对应的冷却支撑板26的轮廓覆盖范围内。以此,利用设置的冷却管路总成可为固化器的照射区域提供辅助冷却的功能,避免此区域内的环境温度过高;同时,也可对各个固化器进行性能改进,如采用无级调光的灯具作为核心光照元件。Because the high temperature environment generated by the curing device will have a great negative impact on the hot stamping process of the substrate A, and the abnormal high temperature inside the machine will also affect the normal operation of the machine itself, so it can satisfy different prints. The hot stamping machine of the embodiment further includes a cooling pipe assembly for supplying a cooling medium (such as cooling oil, cooling water, or cold air, etc.) for the temperature conditions in different hot stamping environments, and the cooling pipe assembly includes The cooling pipes 25 respectively disposed on the runner main drum 7, the pre-press curing machine e, the in-press curing unit n and the post-press curing machine k, and the pre-stage hot stamping conveyor belt 5 and the post-stage hot stamping conveyor belt 6 are respectively disposed. Above or below the cooling support plate 26, the pre-press curing agent e and the post-press curing agent k are respectively located within the contour coverage of the corresponding cooling support plate 26. In this way, the provided cooling pipe assembly can provide auxiliary cooling function for the irradiation area of the solidifier, avoiding excessive ambient temperature in the area; at the same time, performance improvement can be performed on each curing device, such as stepless adjustment. The dimmable luminaire acts as the core lighting element.
基于上述结构,为更加清晰的说明本实施例的烫印机的功能效果,本实施例的冷烫印机可采用如下使用及控制原理,即:
Based on the above structure, in order to more clearly explain the functional effects of the stamping machine of the present embodiment, the cold stamping machine of the present embodiment can adopt the following usage and control principles, namely:
1、根据工艺要求在铝箔装件器f上装设电化铝箔料卷并将电化铝箔B按承印物A的输送方向,穿引至铝箔回收器h上;1. According to the process requirements, an aluminum foil roll is mounted on the aluminum foil installer f, and the electrochemical aluminum foil B is guided to the aluminum foil collector h according to the conveying direction of the substrate A;
2、将利用翻转气缸分别将前接驳传送带18和后接驳传送带19展开,以分别与前端工序处理设备C和后端工序处理设备D进行对接,形成流水线;2. The front connecting conveyor belt 18 and the rear connecting conveyor belt 19 are respectively unfolded by the inverting cylinder to respectively interface with the front end processing equipment C and the back end processing equipment D to form a pipeline;
3、通过电气控制总成根据实际需求来调试并设置好机器的参数,并实现通电、通气和通冷却介质,然后在前端工序处理设备C、后端工序处理设备D及本机器完成准备工作后,在操作面板1上按下“启动”,本机器即可开始等待前端设备工作;3. Debug and set the parameters of the machine according to the actual requirements through the electrical control assembly, and realize the power supply, ventilation and cooling medium, and then after the front-end process equipment C, the back-end process equipment D and the machine complete the preparation work , press "Start" on the operation panel 1, the machine can start waiting for the front-end equipment to work;
4、机器启动后,传动带机构c、真空吸气机构m、冷却管路总成、送新风、红外预热器d、固化器等开始运行;4. After the machine is started, the belt mechanism c, the vacuum suction mechanism m, the cooling line assembly, the fresh air, the infrared preheater d, the solidifier, etc. start to run;
5、当前端工序处理设备C送来的需要进行冷烫的承印物A,铝箔装件器f和铝箔回收器h开始对电化铝箔B进行纠偏以及张力调控,印压胶辊自动延时下降以与转轮主滚筒7贴合,承印物A经以下顺序经由红外预热器d加热流平→印前固化器e半固化→前级烫印压胶辊8将电化铝箔B与承印物A进行一次压合转印→印中固化器n进行烫印过程的固化→后级烫印压胶辊9对电化铝箔B与承印物A进行二次压合→印后固化器k进行完全固化且电化铝箔B的废膜经铝箔回收器h自动回收→经后接驳传送带19输送至后端工序处理设备D内,从而完成整个工作流程。5. The substrate A, the aluminum foil installer f and the aluminum foil collector h sent by the current end processing equipment C start to correct the deviation and tension of the electrochemical aluminum foil B, and the automatic pressure roller of the printing pressure roller is delayed. The main roller 7 of the runner is attached, and the substrate A is heated and leveled by the infrared preheater d in the following order: semi-curing of the pre-press curing agent e → the pre-pressing pressing roller 8 carries out the electrochemical aluminum foil B and the substrate A once. Press-bonding transfer→Printing medium hardener n Curing of hot stamping process→Post-level hot stamping rubber roller 9 secondary pressing of electro-aluminized aluminum foil B and substrate A→ Post-cure curing device k is fully cured and electrochemical aluminum foil The waste film of B is automatically recovered by the aluminum foil collector h, and then conveyed to the back-end process equipment D via the rear transfer conveyor 19, thereby completing the entire work flow.
以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the patent of the present invention. Any equivalent structure or equivalent process transformation using the specification and the drawings of the present invention may be directly or indirectly applied to Other related technical fields are equally included in the scope of patent protection of the present invention.
Claims (8)
- 一种转轮式全自动冷烫机,它包括:A rotary automatic cold ironing machine, which comprises:机架体,所述机架体上装设有起到核心控制作用的电气控制总成;a frame body, wherein the frame body is provided with an electrical control assembly that functions as a core control;密封箱,所述密封箱装设于机架体上,所述密封箱上开设有新风口和排风口;a sealed box, the sealed box is mounted on the frame body, and the sealed box is provided with a new air outlet and an air outlet;用于输送承印物的传送带机构,所述传送带机构装设于机架体上并沿左右方向贯穿密封箱分布;a conveyor belt mechanism for conveying a substrate, the conveyor belt mechanism being mounted on the frame body and distributed through the sealing box in the left-right direction;用于对承印物进行预热并使承印物上的胶水进行流平处理的红外预热器,所述红外预热器沿前后方向装设于传送带机构的进料端的上方;An infrared preheater for preheating a substrate and leveling the glue on the substrate, the infrared preheater being disposed above the feeding end of the conveyor mechanism in the front-rear direction;用于对承印物上的胶水进行半固化处理的印前固化器,所述印前固化器沿前后方向装设于传送带机构的上方并位于红外预热器的出料侧;a pre-press curing device for semi-curing the glue on the substrate, the pre-press curing device being installed above the conveyor mechanism in the front-rear direction and on the discharge side of the infrared preheater;用于存放多个电化铝箔料卷并将电化铝箔进行导引出料处理的铝箔装件器,所述铝箔装件器沿前后方向装设于传送带机构的上方并位于印前固化器的出料侧;An aluminum foil applicator for storing a plurality of anodized aluminum foil rolls and guiding and discharging the electrochemical aluminum foil, the aluminum foil applicator being disposed above the conveyor mechanism in the front-rear direction and located at the pre-press curing device side;用于将由铝箔装件器导引而出的电化铝箔转印至承印物上的冷烫胶辊机构;a cold stamping roller mechanism for transferring an electrochemical aluminum foil guided by an aluminum foil charger to a substrate;用于对由铝箔装件器输出的电化铝箔进行牵引并对电化铝箔的废膜进行回收的铝箔回收器,所述铝箔回收器沿前后方向装设于传送带机构的出料端的上方并位于冷烫胶辊机构的出料侧;An aluminum foil collector for drawing an electrochemical aluminum foil outputted from an aluminum foil charger and recovering a waste film of the electrochemical aluminum foil, the aluminum foil collector being installed in the front-rear direction above the discharge end of the conveyor mechanism and located in the cold-hot glue The discharge side of the roller mechanism;用于对位于电化铝箔与承印物之间的胶水进行加强固化处理的印后固化器,所述印后固化器沿前后方向装设于传送带机构的上方并位于冷烫胶辊机构的出料侧;a post-cure curing device for reinforcing and curing a glue between an electrochemical aluminum foil and a substrate, the post-press curing device being disposed above the conveyor mechanism in a front-rear direction and located at a discharge side of the cold-hot rubber roller mechanism;以及as well as用于将承印物吸附在传送带机构上的真空吸气机构,所述真空吸气机构装设于传送带机构的下方并与传送带机构相连;a vacuum suction mechanism for adsorbing a substrate on a conveyor mechanism, the vacuum suction mechanism being disposed below the conveyor mechanism and connected to the conveyor mechanism;其特征在于: It is characterized by:所述传送带机构包括沿左右方向置于红外预热器、印前固化器和铝箔装件器的正下方的前级烫印传送带以及沿左右方向置于铝箔回收器和印后固化器的正下方的后级烫印传送带,且相对于水平面,所述前级烫印传送带在机架体上的安装位置高于后级烫印传送带在机架体上的安装位置;The conveyor belt mechanism includes a front-stage hot stamping conveyor belt disposed directly below the infrared preheater, the pre-press curing device, and the aluminum foil charger in the left-right direction, and is disposed directly below the aluminum foil collector and the post-press curing device in the left-right direction. The post-stage hot stamping conveyor belt, and the mounting position of the front-stage hot stamping conveyor on the frame body is higher than the installation position of the rear-stage hot stamping conveyor on the frame body with respect to the horizontal plane;所述冷烫胶辊机构包括置于前级烫印传送带与后级烫印传送带之间且通过同步带组分别与前级烫印传送带和后级烫印传送带相连的转轮主滚筒、装设于前级烫印传送带的出料端的上方并与转轮主滚筒相切的前级烫印压胶辊、装设于后级烫印传送带的进料端的上方并与转轮主滚筒相切的后级烫印压胶辊;The cold-rolling rubber roller mechanism comprises a runner main roller disposed between the front-stage hot stamping conveyor belt and the subsequent-stage hot-pressing conveyor belt and connected to the front-stage hot stamping conveyor belt and the rear-stage hot stamping conveyor belt through the timing belt group, and is installed on The front-stage hot stamping roller above the discharge end of the front-stage hot-pressing conveyor belt and tangential to the main drum of the runner, mounted on the feed end of the post-stage hot stamping belt and tangential to the main drum of the runner Grade hot stamping roller;它还包括沿前后方向装设于机架体上并位于前级烫印压胶辊和后级烫印压胶辊之间以用于对压合有电化铝箔的承印物进行固化处理的印中固化器;The utility model also comprises a printing machine which is arranged on the frame body in the front-rear direction and is located between the front-stage hot stamping roller and the post-stage hot stamping roller for curing the substrate pressed with the electrochemical aluminum foil. Curing device所述红外预热器、印前固化器、铝箔装件器、前级烫印传送带、冷烫胶辊机构、后级烫印传送带、印后固化器和铝箔回收器均位于密封箱内。The infrared preheater, the pre-press curing device, the aluminum foil charger, the front-stage hot stamping conveyor belt, the cold-hot rubber roller mechanism, the post-stage hot stamping conveyor belt, the post-press curing device and the aluminum foil recycling device are all located in the sealed box.
- 如权利要求1所述的一种转轮式全自动冷烫机,其特征在于:所述铝箔装件器包括至少一个沿前后方向装设于前级烫印传送带的上方的多级料辊组,每个所述多级料辊组均包括一用于存放电化铝箔料卷的顶端滑差式气涨轴和底端滑差式气涨轴,所述底端滑差式气涨轴位于顶端滑差式气涨轴的正下方,所述顶端滑差式气涨轴和底端滑差式气涨轴分别对应有一用于对电化铝箔进行张力及导向控制的张力导辊,且所述底端滑差式气涨轴所对应的张力导辊与前级烫印压胶辊之间设置有一出料导辊;A rotary automatic cold ironing machine according to claim 1, wherein said aluminum foil charger comprises at least one multi-stage roll set installed above the front-stage hot stamping belt in the front-rear direction. Each of the multi-stage roll sets includes a top slip type gas riser shaft and a bottom end slip type gas rise shaft for storing an electric aluminum foil roll, and the bottom end slip type gas rise shaft is located at the top end. Directly below the differential gas rise axis, the top slip type gas rise shaft and the bottom end slip type gas rise shaft respectively correspond to a tension guide roller for tension and guiding control of the electrochemical aluminum foil, and the bottom end a discharge guide roller is disposed between the tension guide roller corresponding to the slip type air rising shaft and the front stage hot stamping pressure roller;所述顶端滑差式气涨轴上的电化铝箔经由顶端滑差式气涨轴所对应的张力导辊、底端滑差式气涨轴所对应的张力导辊和出料导辊被牵引至转轮主滚筒与前级烫印压胶辊之间,所述底端滑差式气涨轴上的电化铝箔经由底端滑差式气涨轴所对应的张力导辊和出料导辊被牵引至转轮主滚筒与前级烫印压胶辊之间。 The electrified aluminum foil on the top slip type gas rising shaft is drawn to the tension guide roller and the discharge guide roller corresponding to the bottom sliding type air rising shaft through the tension roller corresponding to the top slip type air rising shaft to the tension guide roller and the discharge guide roller Between the main roller of the runner and the stamping roller of the front stage, the electrochemical aluminum foil on the bottom sliding air-increasing shaft is passed through the tension guide roller and the discharge guide roller corresponding to the bottom sliding air-increasing shaft Traction between the main drum of the runner and the pre-press stamping roller.
- 如权利要求2所述的一种转轮式全自动冷烫机,其特征在于:所述铝箔装件器还包括一与其中一个多级料辊组配合使用的单级料辊,所述单级料辊包括一与顶端滑差式气涨轴的呈左右并行的单级滑差式气涨轴,所述单级滑差式气涨轴对应有至少一个单级张力导辊,所述单级滑差式气涨轴上的电化铝箔经由单级张力导辊、底端滑差式气涨轴所对应的张力导辊和出料导辊被牵引至转轮主滚筒与前级烫印压胶辊之间。A rotary automatic cold ironing machine according to claim 2, wherein said aluminum foil charger further comprises a single-stage feed roll for use with one of the multi-stage roll sets, said single stage The material roll comprises a single-stage sliding air-increasing shaft parallel to the left-hand side of the top-slip gas-increasing shaft, and the single-stage sliding air-increasing shaft corresponds to at least one single-stage tension guiding roller, the single-stage The electro-chemical aluminum foil on the slip-type gas-increasing shaft is drawn to the main drum of the runner and the pre-press stamping rubber through the single-stage tension guide roller and the tension guide roller and the discharge guide roller corresponding to the bottom-end slip type air-up shaft. Between the rolls.
- 如权利要求1所述的一种转轮式全自动冷烫机,其特征在于:所述前级烫印压胶辊和后级烫印压胶辊均包括装设于机架体内并位于传送带机构下方的胶辊升降气缸、置于传送带机构的上方并与转轮主滚筒相切的印压胶辊以及轴连于机架体上且底端与胶辊升降气缸相连、顶端与印压胶辊相连的升降摆臂。A rotary automatic cold-drying machine according to claim 1, wherein said front-stage hot stamping roller and the post-stage hot stamping roller are both disposed in the frame body and located in the conveyor mechanism. The lower rubber roller lifting cylinder, the printing rubber roller placed above the conveyor mechanism and tangential to the main roller of the runner, and the shaft are connected to the frame body and the bottom end is connected with the rubber roller lifting cylinder, the top end and the printing pressure roller Connected lifting arm.
- 如权利要求1所述的一种转轮式全自动冷烫机,其特征在于:所述传送带机构还包括左端轴连于机架体上并位于前级烫印传送带的进料侧的前接驳传送带和右端轴连于机架体上并位于后级烫印传送带的出料侧的后接驳传送带;所述同步带组包括第一前级同步带、第二前级同步带、第一前级同步轮、第二前级同步轮、前级张紧轮、第一后级同步带、第二后级同步带、第三后级同步带、第一后级同步轮、第二后级同步轮、第三后级同步轮和后级张紧轮;A rotary automatic cold ironing machine according to claim 1, wherein said conveyor mechanism further comprises a front connection of the left end shaft connected to the frame body and located on the feeding side of the front stage ironing transfer belt. a conveyor belt and a right end axle connected to the frame body and located at a rear conveyor belt of the discharge side of the subsequent stamping conveyor; the timing belt set includes a first front stage timing belt, a second front stage timing belt, a first front Level synchronous wheel, second front stage synchronous wheel, front stage tensioning wheel, first rear stage synchronous belt, second rear stage synchronous belt, third rear stage synchronous belt, first rear stage synchronous wheel, second rear stage synchronization Wheel, third stage synchronous wheel and rear stage tensioner;所述前级张紧轮和第二前级同步轮由上至下顺序地分布于前级烫印传送带的进料端的下方,所述第一前级同步轮置于前级烫印传送带的下方,所述第一前级同步带将转轮主滚筒与第一前级同步轮套接为一体,所述第二前级同步带的左端绕置于第一前级同步轮上,且所述第二前级同步带的右端同时绕置于第二前级同步轮、前接驳传送带的左端转轴和前级烫印传送带的右端转轴上,所述前级张紧轮压合于第二前级同步带上;The front stage tensioning wheel and the second front stage synchronous wheel are sequentially distributed from top to bottom below the feeding end of the front stage ironing belt, and the first front stage synchronous wheel is placed below the front stage ironing belt The first front stage timing belt integrates the runner main drum with the first front stage synchronization wheel, and the left end of the second front stage synchronization belt is wound around the first front stage synchronization wheel, and the The right end of the second front stage timing belt is simultaneously wound around the second front stage synchronous wheel, the left end rotating shaft of the front connecting belt and the right end rotating shaft of the front stage ironing belt, and the front stage tensioning wheel is pressed to the second front Level synchronization belt;所述后级张紧轮和第三后级同步轮由上至下顺序地分布于后级烫印传送带的出料端的下方,所述第一后级同步轮置于转轮主滚筒的右端下方,所述 第二后级同步轮置于后级烫印传送带的下方,所述第一后级同步带将转轮主滚筒与第一后级同步轮套接为一体,所述第二后级同步带将第一后级同步轮和第二后级同步轮套接为一体,所述第三后级同步带的右端绕置于第二后级同步轮上,且所述第三后级同步带的左端同时绕置于第三后级同步轮、后接驳传送带的右端转轴和后级烫印传送带的左端转轴上,所述后级张紧轮压合于第三后级同步带上。The rear stage tension wheel and the third rear stage synchronous wheel are sequentially distributed from top to bottom below the discharge end of the rear stage ironing belt, and the first rear stage synchronous wheel is placed below the right end of the runner main drum. , said The second rear stage synchronous wheel is disposed under the second stage hot stamping belt, and the first rear stage synchronous belt sleeves the runner main drum and the first rear stage synchronous wheel, and the second rear stage synchronous belt The first rear stage synchronous wheel and the second rear stage synchronous wheel are integrally connected, the right end of the third rear stage synchronous belt is wound on the second rear stage synchronous wheel, and the left end of the third rear stage synchronous belt is At the same time, it is wound around the third rear stage synchronous wheel, the right end rotating shaft of the rear connecting belt and the left end rotating shaft of the rear stage ironing belt, and the rear stage tensioning wheel is pressed on the third rear stage timing belt.
- 如权利要求5所述的一种转轮式全自动冷烫机,其特征在于:所述机架体内装设有前级翻转气缸和后级翻转气缸,所述前级翻转气缸的动力轴连接于前接驳传送带的底面上,且所述前级翻转气缸驱动前接驳传送带相对于前级烫印传送带作90度翻转运动,所述后级翻转气缸的动力轴连接于后接驳传送带的底面上,且所述后级翻转气缸驱动后接驳传送带相对于后级烫印传送带作90度翻转运动。The rotary automatic steaming machine according to claim 5, wherein the frame body is provided with a front-stage turning cylinder and a rear-stage turning cylinder, and the power shaft of the front-stage turning cylinder is connected to The front feeder is driven on the bottom surface of the conveyor belt, and the front-end reversing cylinder drives the front connecting conveyor belt to perform a 90-degree turning movement with respect to the front-stage hot-pressing conveyor belt, and the power shaft of the rear-stage turning cylinder is connected to the bottom surface of the rear connecting conveyor belt Above, and the rear-stage inverting cylinder is driven, the connecting conveyor belt performs a 90-degree inversion movement with respect to the subsequent-stage hot-pressing conveyor belt.
- 如权利要求5所述的一种转轮式全自动冷烫机,其特征在于:所述真空吸气机构包括真空泵、真空储压罐和若干根吸气管,所述真空泵和真空储压罐均装设于机架体内并位于传送带机构的下方,所述真空储压罐与真空泵相连,每根所述吸气管的尾端均与真空泵相连,每根所述吸气管的头端分别对应地连接于前接驳传送带、前级烫印传送带、后级烫印传送带和后接驳传送带的底面上。A rotary automatic cold ironing machine according to claim 5, wherein said vacuum suction mechanism comprises a vacuum pump, a vacuum pressure storage tank and a plurality of suction pipes, and said vacuum pump and vacuum pressure storage tank are both The vacuum storage tank is connected to the vacuum pump, and the end of each of the suction pipes is connected with a vacuum pump, and the head ends of each of the suction pipes are respectively corresponding to the vacuum belt pump. The ground is connected to the bottom surface of the front transfer conveyor, the front-stage hot stamping conveyor, the rear-stage hot stamping conveyor and the rear feeder conveyor.
- 如权利要求1-7中任一项所述的一种转轮式全自动冷烫机,其特征在于:它还包括供给冷却介质的冷却管路总成,所述冷却管路总成包括分别穿设于转轮主滚筒、印前固化器、印中固化器和印后固化器分布的冷却管路以及置于前级烫印传送带和后级烫印传送带的上方或下方的冷却支撑板,所述印前固化器和印后固化器分别位于对应的冷却支撑板的轮廓覆盖范围内。 A rotary automatic cold ironing machine according to any one of claims 1 to 7, further comprising a cooling pipe assembly for supplying a cooling medium, the cooling pipe assembly including respectively a cooling pipe disposed on the main drum of the runner, the pre-press curing device, the in-press curing device, and the post-press curing device, and a cooling support plate disposed above or below the front-stage hot stamping belt and the post-stage hot stamping belt. The pre-press curing device and the post-press curing device are respectively located within the contour coverage of the corresponding cooling support plate.
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EP16923430.9A EP3552825B1 (en) | 2016-12-08 | 2016-12-08 | Fully automatic cold stamping machine of rotating wheel type |
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CN114308517B (en) * | 2021-12-10 | 2023-08-29 | 迅展机械(无锡)有限公司 | Aluminum sheet coating machine |
Also Published As
Publication number | Publication date |
---|---|
EP3552825B1 (en) | 2020-09-02 |
EP3552825A4 (en) | 2020-01-15 |
EP3552825A1 (en) | 2019-10-16 |
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