WO2018102667A1 - Battery based on organosulfur species - Google Patents
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- WO2018102667A1 WO2018102667A1 PCT/US2017/064185 US2017064185W WO2018102667A1 WO 2018102667 A1 WO2018102667 A1 WO 2018102667A1 US 2017064185 W US2017064185 W US 2017064185W WO 2018102667 A1 WO2018102667 A1 WO 2018102667A1
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
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- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/054—Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C321/00—Thiols, sulfides, hydropolysulfides or polysulfides
- C07C321/12—Sulfides, hydropolysulfides, or polysulfides having thio groups bound to acyclic carbon atoms
- C07C321/14—Sulfides, hydropolysulfides, or polysulfides having thio groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C323/00—Thiols, sulfides, hydropolysulfides or polysulfides substituted by halogen, oxygen or nitrogen atoms, or by sulfur atoms not being part of thio groups
- C07C323/10—Thiols, sulfides, hydropolysulfides or polysulfides substituted by halogen, oxygen or nitrogen atoms, or by sulfur atoms not being part of thio groups containing thio groups and singly-bound oxygen atoms bound to the same carbon skeleton
- C07C323/11—Thiols, sulfides, hydropolysulfides or polysulfides substituted by halogen, oxygen or nitrogen atoms, or by sulfur atoms not being part of thio groups containing thio groups and singly-bound oxygen atoms bound to the same carbon skeleton having the sulfur atoms of the thio groups bound to acyclic carbon atoms of the carbon skeleton
- C07C323/12—Thiols, sulfides, hydropolysulfides or polysulfides substituted by halogen, oxygen or nitrogen atoms, or by sulfur atoms not being part of thio groups containing thio groups and singly-bound oxygen atoms bound to the same carbon skeleton having the sulfur atoms of the thio groups bound to acyclic carbon atoms of the carbon skeleton the carbon skeleton being acyclic and saturated
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- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0566—Liquid materials
- H01M10/0567—Liquid materials characterised by the additives
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- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
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- H01M4/02—Electrodes composed of, or comprising, active material
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- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/134—Electrodes based on metals, Si or alloys
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- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/136—Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
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- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/38—Selection of substances as active materials, active masses, active liquids of elements or alloys
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- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/581—Chalcogenides or intercalation compounds thereof
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- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/581—Chalcogenides or intercalation compounds thereof
- H01M4/5815—Sulfides
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- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/60—Selection of substances as active materials, active masses, active liquids of organic compounds
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- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/446—Composite material consisting of a mixture of organic and inorganic materials
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- H01M6/16—Cells with non-aqueous electrolyte with organic electrolyte
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/30—Batteries in portable systems, e.g. mobile phone, laptop
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- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0025—Organic electrolyte
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- H01M2300/0085—Immobilising or gelification of electrolyte
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the invention relates to batteries having an anode based ors sodium, lithium, potassium, magnesium or a mixture thereof or alloy or composite of sodium, lithium, potassium and/or magnesium with one or more other metals and a cathode based on elemental sulfur, selenium, or mixture of elemental chalcogens, the anode and cathode being separated by a separator element with a liquid or gel electrolyte solution of a conductive salt in a nonaqueous polar aprotic solvent or polymer in contact with the electrodes.
- Electrochemical batteries are a principal means for storing and delivering electrical energy. Due to increasing demands for energy for electronic, transportation and grid-storage applications, the need for batteries with ever more power storage and delivery capability will continue long into the future.
- Li-ion batteries Because of their light weight and high energy storage capacity as compared to other types of batteries, lithium ion batteries have been widely used since the early 1990's for portable electronic applications. However, current Li-ion battery technology does not meet the high power and energy needs for large applications such as grid storage or electric vehicles with driving ranges that are competitive with vehicles powered by internal combustion engines. Thus, extensive efforts in the scientific and technical communities continue to identify batteries with higher energy density and capacity.
- Electrochemical conversion of elemental sulfur to the monomeric sulfide (S 2- ) offers a theoretical capacity of 1675 mAh/g as compared to less than 300 mAh/g for Li-ion ceils.
- Lithium-sulfur electrochemical cells initially proposed in the late 1950's and 1960's, are only now being developed as commercial battery systems. These cells offer theoretical specific energy densities above 2500 Wh/kg (2800 Wh/L) vs. 624 Wh/g for lithium ion. The demonstrated specific energy densities for Li-S cells are in the range of 250-350 Wh/kg, as compared to 100 Wh/g for Li-ion cells, the lower values being the result of specific features of the electrochemical processes for these systems during charge and discharge.
- the lithium-sulfur chemistry offers a number of technical challenges that have hindered the development of these electrochemical cells, particularly poor discharge- charge cyclability. Nonetheless, because of the inherent low weight, low cost, high power capacity of the lithium-sulfur cell, great interest exists in improving the performance of the lithium-sulfur system and extensive work has been performed in the last 20 years by many researchers all over the world to address these issues. [C. Liang, et al. in Handbook of Battery Materials 2 nd Ed., Chapter 14, pp. 811-840 (2011); V.S. Kolosnitsyn, et al, J. Power Sources 2011, 196, 1478-82; and references therein.]
- a cell design for a lithium-sulfur system typically includes:
- An anode consisting of lithium metal, lithium-alloy or lithium-containing
- a porous sulfur-bearing cathode that incorporates a binder (often polyvinylidene difluoride) and a conductivity-enhancing material (often graphite, mesoporous graphite, multiwall carbon nanotubes, graphene),
- An electrolyte consisting of a polar aprotic solvent and one or more conductive Li salts [(CF 3 S0 2 )2N _ , CF3SO3 _ , CH3SO3 _ , C10 4 _ , PF 6 _ AsFe _ , halogens, etc.].
- the solvents used in these cells have included basic (cation-complexing) aprotic polar solvents such as sulfolane, dimethyl sulfoxide, dimethylacetamide, tetramethyl urea, JV-methyl pyrrolidinone, tetraethyl sulfamide, tetrahydrofuran, methyl-THF, 1,3-dioxolane, diglyme, and tetraglyme.
- Lower polarity solvents are not suitable due to poor conductivity and poor ability to solvate Li + species, and protic solvents can react with Li metal.
- the liquid solvents are replaced with a polymeric material such as polyethylene oxide.
- compositions and applications of organic polysulfides, organic thiolates and organic polythiolates for use in metal-sulfur batteries, particularly lithium-sulfur batteries, are provided by the present invention.
- organic polysulfide, organic thiolate and organopolythiolate species hereinafter sometimes referred to as
- organosulfur species act to improve the performance of such electrochemical cells during repeated discharge and charge cycles.
- the present invention thus relates to chemical sources of energy comprising a cell or battery with one or more positive electrodes (cathodes), one or more negative electrodes (anodes) and an electrolyte media, wherein the operative chemistry involves reduction of sulfur or polysulfide species and oxidation of the reactive metal species.
- the negative electrode comprises a reactive metal such as lithium, sodium, potassium, magnesium or alloys/composites of those metals with other materials; in certain embodiments the negative electrode additionally comprises at least one organosulfur species and/or has been treated with at least one organosulfur species.
- the positive electrode comprises elemental sulfur and/or selenium and, in certain embodiments of the invention, organosulfur species such as organic polysulfide species and/or metal organic polysulfide salts, and matrices containing these species.
- organosulfur species such as organic polysulfide species and/or metal organic polysulfide salts
- the electrolyte matrices in certain embodiments, comprise mixtures of organic solvent or polymers, inorganic or organic polysulfide species, carriers for the ionic form of the active metal, and other components intended to optimize electrochemical performance.
- this invention relates to the use of organic sulfides and polysulfides, and their lithium (or sodium, potassium, magnesium, quaternary ammonium or quaternary phosphonium) organothiolate or organopolythiolate analogs, as components in the cathode and electrolyte matrices.
- Said organosulfur species chemically combine with sulfur and anionic mono- or polysulfide species to form organopolythiolate species which have increased affinity for the nonpolar sulfur components of the positive cathode and catholyte phase.
- the organosulfur species is also capable of reacting with the reactive metal or metals present in the negative electrode, to form metal salts of the organosulfur species on the surface of the negative electrode which help to enhance the performance of an electrochemical cell containing such organosulfur species-treated negative electrodes.
- the organosulfur species chemically combine with the reactive metal(s) of the anode and prevent the buildup of L1S2 on the anode as a result of a reaction between dissolved Li 2 S n (n>l) species often present in the electrolyte solutions used in metal sulfur batteries.
- organosulfur species or the treatment of an anode with organosulfur species may help to prevent the translational flow of sulfur atoms or anions from the cathode to the anode by forming a protective layer on the anode surface which is capable of conducting metal cations.
- the electrolyte becomes saturated in metal polysulfide species, resulting in less sulfur loss from the cathode, higher battery capacities, and increased total cycling life for the battery.
- One aspect of the invention provides a battery, the battery comprising:
- an anode comprising an anode active material comprising sodium, lithium, potassium, magnesium or an alloy or composite of at least one of sodium, lithium, potassium or magnesium with at least one other metal for providing ions;
- a cathode comprising a cathode active material comprising elemental sulfur, elemental selenium or a mixture of elemental chalcogens; and c) an intermediate separator element positioned between the anode and
- cathode acting to separate liquid or gel electrolyte solutions in contact with the anode and cathode, through which metal ions and their counterions move between the anode and cathode during charge and discharge cycles of the battery;
- liquid or gel electrolyte solutions comprise a nonaqueous polar aprotic solvent or polymer and a conductive salt and at least one of conditions
- the cathode is additionally comprised of at least one organosulfur species
- the intermediate separator element comprises a functionalized porous polymer containing at least one organosulfur species
- the anode is additionally comprised of or has been treated with at least one organosulfur species
- organosulfur species comprises at least one organic moiety and at least one -S-S n - linkage, with n being 0 or an integer of 1 or more.
- just one of conditions (i), (ii), (iii) or (iv) is met. In another embodiment, all four conditions are met. In still another embodiment, only two or three of the conditions are met, e.g., (i) and (ii), (i) and (iii), (ii) and (iii), (i), (ii), (iii) and (iv), (i), (iii) and (iv), or (i), (ii) and (iy).
- the invention provides an electrolyte comprising at least one nonaqueous polar aprotic solvent or polymer, at least one conductive salt, and at least one organosulfur species comprised of at least one organic moiety and at least one -S- S n - linkage wherein n is an integer of 1 or more.
- cathode comprising a) elemental sulfur, elemental selenium or a mixture of elemental chalcogens, b) at least one electrically conductive additive, c) and at least one organosulfur species comprising at least one organic moiety and at least one -S-S n - linkage, n being 0 or an integer of 1 or more.
- a further aspect of the invention provides an anode comprising an anode active material comprising sodium, lithium, potassium, magnesium or an alloy or composite of at least one of sodium, lithium, potassium or magnesium with at least one other metal for providing ions, wherein the anode additionally comprises or has been treated with at least one organosulfur species comprising at least one organic moiety and at least one -S-S n - linkage, n being 0 or an integer of 1 or more.
- organosulfur species comprising at least one organic moiety and at least one -S-S n - linkage, n being 0 or an integer of 1 or more.
- the organosulfur species contains one or more sulfur-containing functional groups selected from the group consisting of dithioacetal, dithioketal, trithio-orthocarbonate, thiosulfonate [-S(0)2-S-], thiosulfinate [-S(0)-S-], thiocarboxylate [-C(0)-S-], dithiocarboxylate [-C(S)-S-], thiophosphate, thiophosphonate, monothiocarbonate, dithiocarbonate,and trithiocarbonate.
- the organosulfur species may be selected from the group consisting of aromatic polysulfides, polyether- polysulfides, polysulfide-acid salts and mixtures thereof.
- Figure 1 shows discharge profiles of lithium-sulfur battery with n-Ci2H 2 sSLi added to the cathode for repeated charge/discharge cycles 3 to 63.
- Figure 2 shows comparison of cycling performance of a cell prepared with and without the anode being treated with 3,6-dioxaoctane-l,8-dithiol di-lithium salt (LiS-C 2 H4-0-C 2 3 ⁇ 4-0-C2H4-SLi).
- an electroactive material that has been fabricated into a structure for use in a battery is referred to as an electrode.
- the electrode on the side having a higher electrochemical potential is referred to as the positive electrode, or the cathode, while the electrode on the side having a lower electrochemical potential is referred to as the negative electrode, or the anode.
- the conventional electrode the electrode on the side having a higher electrochemical potential
- the negative electrode the electrode on the side having a lower electrochemical potential
- Electrochemical cells are commonly combined in series, the aggregate of such cells being referred to as a battery. Based on the operative chemistry of the cells, primary batteries are designed for a single discharge to provide power for an external device. Secondary batteries are rechargeable, using electrical energy from an external source, and thus offer extended use over multiple discharge and charge cycles.
- An electrochemically active material used in the cathode or positive electrode is referred to hereinafter as a cathode active material.
- An electrochemically active material used in the anode or negative electrode is hereinafter referred to as an anode active material.
- Multi-component compositions possessing electrochemical activity and comprising an electrochemically active material and optional electrically conductive additive and binder, as well as other optional additives, are referred to hereinafter as electrode compositions.
- a battery comprising a cathode with the cathode active material in an oxidized state and an anode with the anode active material in a reduced state is referred to as being in a charged state. Accordingly, battery comprising a cathode with the cathode active material in a reduced state, and an anode with the anode active material in an oxidized state, is referred to as being in a discharged state.
- the organosulfur species may partition to the sulfur-rich catholyte phase.
- the net removal of the dianionic polysulfides would reduce the electrolyte viscosity and thus minimize the deleterious effects of high viscosity on electrolyte conductivity.
- the organosulfur species may also increase the dissolution, and thus scavenging, of insoluble low-rank lithium sulfide species (particularly Li 2 S and L12S2) in both the catholyte and anolyte phases, thus minimizing loss of reactive lithium species upon repeated
- organosulfur species can be "tuned" by selection of the organic functionality. For example, short chain alky] or alkyl groups with more polar functionality, would partition more to the anolyte phase, while the longer-chain or less-polar analogs would partition more to the catholyte phase. Adjusting the relative ratios of the long/nonpolar and short/polar chain organic species would provide a means of controlling the partition of sulfur-containing species to the cathode/catholyte.
- Organosulfur species useful in the present invention comprise at least one organic moiety and at least one -S-S n - linkage, wherein n is 0 or an integer of at least 1.
- the organosulfur species comprises two organic moieties per molecule (which may be the same as or different from each other) which are linked by a -S-Sn- (polysulfide) linkage (wherein n is an integer of 1 or more).
- Y 1 is O or S
- Y 2 and Y 3 are independently an organic moiety or -S-S 0 -Z, where o is 1 or more and Z is an organic moiety or a species selected from Li, Na, K, Mg, quaternary ammonium, or quaternary phosphonium
- Y 4 is O or S.
- a -S- S n - linkage may appear on either side of an organic moiety.
- the organosulfur species may, for example, be selected from the group consisting of organic polysulfides, organic thiolates, organic polythiolates, including those with sulfur-containing functional groups such as dithioacetal, dithioketal, trithio-orthocarbonate, aromatic polysulfide, polyether-polysulfide, polysulfide-acid salt, thiosulfonate [-S(0)2-S-], thiosulfinate [-S(0)-S-], thiocarboxylate [-C(0)-S-], dithiocarboxylate
- organic polysulfides organic thiolates, organic polythiolates, including those with sulfur-containing functional groups such as dithioacetal, dithioketal, trithio-orthocarbonate, aromatic polysulfide, polyether-polysulfide, polysulfide-acid salt, thiosulfonate [-S(0)2-S-], thiosulfinate [
- Suitable organic moieties include, for example, mono-, di- and polyvalent organic moieties which may comprise branched, linear and/or cyclic hydrocarbyl groups.
- organic moiety includes a moiety which may, in addition to carbon and hydrogen, comprise one or more heteroatoms such as oxygen, nitrogen, sulfur, halogen, phosphorus, selenium, silicon, a metal such as tin and the like.
- the heteroatom(s) may be present in the organic moiety in the form of a functional group.
- hydrocarbyl as well as functionalized hydrocarbyl groups are considered within the context of the present invention to be organic moieties.
- the organic moiety is a O-C 20 organic moiety.
- the organic moiety contains two or more carbon atoms. The organic moiety thus may be a C 2 -C 20 organic moiety.
- the organosulfur species may be monomeric, oligomeric or polymeric in character.
- the -S-S n - functionality may be pendant to the backbone of an oligomeric or polymeric species containing two or more repeating units of monomer in its backbone.
- the -S-S n - functionality may be incorporated into the backbone of such an oligomer or polymer, such that the oligomer or polymer backbone contains a plurality of -S-S n - linkages.
- the organosulfur species may, for instance, be an organic polysulfide or mixture of organic polysulfides of formula R'-S-Sn-R 2 , wherein R 1 and R 2 independently represent a C 1 -C 20 organic moiety and n is an integer of 1 or more.
- the C 1 -C 20 organic moiety may be a monovalent branched, linear or cyclic hydrocarbyl group.
- examples of such compounds include TPS-32 and TPS-20, sold by Arkema.
- TPS-37LS, sold by Arkema is an example of a suitable polysulfide of this type.
- organosulfur compounds examples include TPS-44 and TPS-54, sold by Arkema.
- the organosulfur species could also be an organic polythiolate of formula R 1 - S-Sn-M, wherein R 1 is a C 1 -C 20 organic moiety, M is lithium, sodium, potassium, magnesium, quaternary ammonium, or quaternary phosphonium and n is an integer of 1 or more or an organic thiolate of formula R 2 -S-M, wherein R 2 is a C 1 -C 20 organic moiety, M is lithium, sodium, potassium, magnesium, quaternary ammonium, or quaternary phosphonium.
- the organosulfur species may be a dithioacetal or dithioketal such as those corresponding to formulas (I) and (II), or a trithio- orthocarboxylate of formula (III):
- each R 3 is independently H or a C 1 -C 20 organic moiety
- 0, p and q are each independently an integer of 1 or more
- each Z is independently a C 1 -C 20 organic moiety, Li, Na, K, Mg, quaternary ammonium, or quaternary phosphonium.
- Another embodiment of the invention utilizes an organosulfur species which is an aromatic polysulfide of formula (IV), a polyether-polysulfide of formula (V), a polysulfide-acid salt of formula (VI), or a polysulfide-acid salt of formula (VII):
- R 4 independently is tert-butyl or tert-amyl
- R s independently is OH, OLi or ONa
- r is 0 or more (e.g., 0-10) in formula (IV) with the aromatic rings being optionally substituted in one or more other positions with substituents other than hydrogen
- R 6 is a divalent organic moiety in formula (VI)
- R 7 is a divalent organic moiety in formula (VII)
- each Z is independently a C 1 -C 20 organic moiety, Li, Na, K, Mg, quaternary ammonium or quaternary phosphonium
- each M is independently Li, Na, K, Mg, quaternary ammonium, or quaternary phosphonium
- o and p are each independently an integer of 1 or more.
- polysulfide-acid salts corresponding to formulas VI and VII derived from mercapto-acids such as mercaptoacetic acid, mercapto
- the organosulfur species is an organo- or organo- metal polysulfide containing trithiocarbonate functionality of formula (EX), an organo- or organo-metal polysulfide containing dithiocarbonate functionality of formula (X), or an organo- or organo-metal polysulfide containing monothiocarbonate functionality of formula (XI):
- Z is a C 1 -C 20 organic moiety, Na, Li, K, Mg, quaternary ammonium, or quaternary phosphonium, and o and p are independently an integer of 1 or more.
- the liquid or gel electrolyte solution may be additionally comprised of a dimetal polythiolate species of formula M-S-Sn-M, wherein each M is independently Li, Na, K, Mg, quaternary ammonium, or quaternary phosphonium and n is an integer of 1 or more.
- a dimetal polythiolate species of formula M-S-Sn-M, wherein each M is independently Li, Na, K, Mg, quaternary ammonium, or quaternary phosphonium and n is an integer of 1 or more.
- Such a species thus does not contain any organic moiety, unlike the above-described organosulfur species.
- the intermediate separator element may function as a divider between compartments in an electrochemical cell.
- One compartment may comprise an electrolyte in contact with a cathode (the electrolyte in such compartment may be referred to as a catholyte).
- Another compartment may comprise an electrolyte in contact with an anode (the electrolyte in such compartment may be referred to as an anolyte).
- the anolyte and the catholyte may be the same as, or different from, each other.
- One or both of the anolyte and the catholyte may contain one or more organosulfur species in accordance with the present invention.
- the intermediate separator element may be positioned between such compartments in a manner so as to permit ions from the anolyte to pass through the intermediate separator element into the catholyte and vice versa, depending upon whether the electrochemical cell is being operated in the charge or discharge mode.
- the intermediate separator element is comprised of a porous polymer.
- the porous polymer may, for example, be comprised of polypropylene, polyethylene, or a fluorinated polymer.
- the porous polymer may be functionalized with an organosulfur species of the type described herein.
- the organosulfur species may be pendant to the backbone of the porous polymer, may be present in crosslinks between the backbones of individual polymer chains and/or may be incorporated into the backbone of the porous backbone.
- the backbone of the porous polymer may contain one or more -S-S n - linkages and/or -S-S n - linkages may be pendant to the polymer backbone. Such -S-S braid- linkages may also be present in crosslinks.
- Suitable solvents to be used in electrochemical cells in accordance with the invention include any of the basic (cation-complexing) aprotic polar solvents known or used for lithium-sulfur batteries generally such as sulfolane, dimethyl sulfoxide, dimethylacetamide, tetramethyl urea, N-methyl pyrrolidinone, tetraethyl sulfamide; ethers such as tetrahydrofuran, methyl-THF, 1,3-dioxolane, 1,2-dimethoxy ethane (glyme), diglyme, and tetraglyme, and mixtures thereof; carbonates such as ethylene carbonate, propylene carbonate, dimethylcarbonate, diethylcarbonate,
- the electrolyte may comprise a single such solvent or a mixture of such solvents. Any of the polar aprotic polymers known in the battery art could also be employed.
- the electrolyte may comprise a polymeric material and may take the form of a gel. Suitable polymers for use in the electrolyte may include, for example, polyethylene oxide, a polyethersulfone, a polyvinylalcohol, or a polyimide.
- the electrolyte may be in the form of a gel, which may be a three-dimensional network comprised of a liquid and a binder component.
- the liquid may be a monomeric solvent which is entrained within a polymer, such as a crosslinked polymer.
- Conductive salts are present in the electrolyte in combination with the nonaqueous polar aprotic solvent and/or polymer.
- Conductive salts are well known in the battery art and include, for example, lithium salts of (CFsSC ⁇ N-, CF3SO3-, CH3SO3-, CIOT, PFe _ , AsFe _ , nitrate, halogen or the like. Sodium and other alkali metal salts and mixtures thereof may also be used.
- the anode active material may comprise an alkali metal such as lithium, sodium, potassium and/or magnesium or another active material or composition.
- alkali metal such as lithium, sodium, potassium and/or magnesium or another active material or composition.
- Particularly preferred anode active materials include metallic lithium, alloys of lithium, metallic sodium, alloys of sodium, alkali metals or alloys thereof, metal powders, alloys of lithium and aluminum, magnesium, silicon, and/or tin, alkali metal-carbon and alkali metal-graphite intercalates, compounds capable of reversibly oxidizing and reducing with an alkali metal ion, and mixtures thereof.
- the metal or metal alloy e.g., metallic lithium
- Suitable ceramic materials include, for example, silica, alumina, or lithium-containing glassy materials such as lithium phosphates, lithium aluminates, lithium silicates, lithium phosphorus oxynitrides, lithium tantalum oxide, lithium aluminosilicates, lithium titanium oxides, lithium silicosulfides, lithium germanosulfides, lithium aluminosulfides, lithium borosulfides, lithium phosphosulfides and mixtures thereof.
- silica, alumina or lithium-containing glassy materials such as lithium phosphates, lithium aluminates, lithium silicates, lithium phosphorus oxynitrides, lithium tantalum oxide, lithium aluminosilicates, lithium titanium oxides, lithium silicosulfides, lithium germanosulfides, lithium aluminosulfides, lithium borosulfides, lithium phosphosulfides and mixtures thereof.
- the anode may be in any suitable form, such as, for example, a foil, composite or other type of current collector.
- the anode is treated with at least one organosulfur species.
- Such treatment may be carried out by contacting a surface of the anode with the at least one organosulfur species.
- the organosulfur species may, for example, be in the form of a solution during such contacting step. Any suitable solvent or combination of solvents for the organosulfur species may be utilized to form such a solution.
- the solvents may be any of the aprotic polar solvents previously described.
- the anode is treated with the organosulfur species prior to assembly of an electrochemical cell, such as by spraying a solution of the organosulfur species onto the anode or dipping the anode into a solution of the organosulfur species.
- the organosulfur species is incorporated as a component of the electrolyte to be employed in the
- electrochemical cell wherein the electrolyte containing the organosulfur species comes into contact with the anode upon assembly of the electrochemical cell.
- the anode comprises at least one organosulfur species in addition to at least one reactive metal selected from the group consisting of lithium, sodium, potassium and magnesium.
- at least one organosulfur species may be deposited on a surface of the anode.
- the cathode comprises elemental sulfur, elemental selenium or a mixture of elemental chalcogens.
- the cathode is additionally comprised of one or more organosulfur species in accordance with those previously described in detail herein.
- the cathode may additionally and/or alternatively be comprised of a binder and/or an electrically conductive additive.
- Suitable binders include polymers such as, for example, polyvinyl alcohol, polyacrylonitrile, polyvinylidene fluoride (PVDF), polyvinyl fluoride, polytetrafluoroethylene (PTFE), copolymers from tetrafluoroethylene and hexafluoropropylene, copolymers from vinylidene fluoride and hexafluoropropylene, copolymers from vinylidene fluoride and
- the electrically conductive additive may be, for example, a carbon in electrically conductive form such as graphite, graphene, carbon fibers, carbon nanotubes, carbon black, or soot (e.g., lamp or furnace soot).
- the cathode may be present in a battery or electrochemical cell in combination with a current collector, such as any of the current collectors known in the battery or electrochemical cell art.
- the cathode may be coated on the surface of a metallic current collector.
- a battery comprising:
- an anode comprising an anode active material comprising sodium, lithium or an alloy or composite of at least one of sodium or lithium with at least one other metal for providing ions;
- a cathode comprising a cathode active material comprising elemental sulfur, elemental selenium or a mixture of elemental chalcogens
- an intermediate separator element positioned between the anode and cathode acting to separate liquid or gel electrolyte solutions in contact with the anode and cathode, through which metal ions and their counterions move between the anode and cathode during charge and discharge cycles of the battery;
- liquid or gel electrolyte solutions comprise a nonaqueous polar aprotic solvent or polymer and a conductive salt and at least one of conditions (i), (ii), (iii) or (iv) is met:
- At least one of the liquid or gel electrolyte solutions additionally comprise at least one organosulfur species
- the cathode is additionally comprised of at least one organosulfur species
- the intermediate separator element comprises a functionalized porous polymer containing at least one organosulfur species
- the anode is additionally comprised of or has been treated with at least one organosulfur species
- organosulfur species comprises at least one organic moiety and at least one -S-Sn- linkage, n being 0 or an integer of 1 or more.
- organosulfiir species is selected from the group consisting of organic polysulfides, organic thiolates and organic polythiolates and mixtures thereof.
- organosulfiir species contains one or more sulfur-containing functional groups selected from the group consisting of dithioacetal, dithioketal, trithio-orthocarbonate, thiosulfonate [-S(0) 2 -S- ], thiosulfinate [-S(0)-S-], thiocarboxylate [-C(0)-S-] s dithiocarboxylate [-C(S)-S-], thiophosphate, thiophosphonate, monothiocarbonate, dithiocarbonate,and
- organosulfiir species is selected from the group consisting of aromatic polysulfides, polyether-polysulfides, polysulfide-acid salts and mixtures thereof.
- organosulfiir species is an organic polysulfide of formula R ⁇ -S-Sn-R 2 , wherein R 1 and R 2 independently represent a C 1 -C 20 organic moiety that may be linear, branched, or cyclic aliphatic or aromatic and that may optionally comprise one or more functional groups containing N, O, P, S, Se, Si, Sn, halogen and/or metal, and n is an integer of 1 or more.
- organosulfiir species is an organic thiolate of formula R'-S-M or organic polythiolate of formula R'-S-S n -M, wherein R 1 is a C 1 -C 20 organic moiety that may be linear, branched, or cyclic aliphatic or aromatic and that may optionally comprise one or more functional groups containing N, O, P, S, Se, Si, Sn, halogen and/or metal, M is lithium, sodium, potassium, magnesium, quaternary ammonium, or quaternary phosphonium, and n is an integer of 1 or more. 7.
- organosulfiir species is a dithioacetal or dithioketal of formulas (I) or (II), or a trithio-orthocarboxylate of formula (III):
- each R 3 is independently H or a C 1 -C 20 organic moiety that may be linear, branched, or cyclic aliphatic or aromatic and that may optionally comprise one or more functional groups containing N, O, P, S, Se, Si, Sn, halogen and/or metal, o, p and q are each independently an integer of 1 or more, and each Z is independently: a C 1 -C 20 organic moiety that may be linear, branched, or cyclic aliphatic or aromatic and that may optionally comprise one or more functional groups containing N, O, P, S, Se, Si, Sn, halogen and/or metal; Li; Na; K; Mg; quaternary ammonium; or quaternary phosphonium.
- organosulfur species is an aromatic polysulfide of formula (IV), a polyether-polysulfide of formula (V), a polysulfide-acid salt of formula (VI), or a polysulfide-acid salt of formula (VII):
- R 4 independently is tert-butyl or tert-amyl
- R 5 independently is OH, OLi or ONa
- r is 0 or more in formula (IV) with the aromatic rings being optionally substituted in one or more positions with substituents other than hydrogen
- R 6 is a divalent organic moiety in formula (VI)
- R 5 is a divalent organic moiety in formula (VII)
- each Z is independently a C 1 -C 20 organic moiety, Li, Na or quaternary ammonium
- each M is independently Li, Na, K, Mg, quaternary ammonium, or quaternary phosphonium
- o and p are each independently an integer of 1 or more.
- organosulfur species is an organo- or organo-metal polysulfide containing trithiocarbonate functionality of formula (IX), an organo- or organo-metal polysulfide containing dithiocarbonate functionality of formula (X), or an organo- or organo-metal polysulfide containing monothiocarbonate functionality of formula (XI):
- Z is a G-C 2 o organic moiety, Na, Li, quaternary ammonium or quaternary phosphonium, and o and p are each independently an integer of 1 or more.
- the liquid or gel electrolyte solution is additionally comprised of a dimetal polythiolate species of formula M-S- S n -M, wherein each M is independently Li, Na, K, Mg, quaternary ammonium, or quaternary phosphonium, and n is an integer of 1 or more.
- the cathode is additionally comprised of at least one electrically conductive additive and/or at least one binder.
- non-aqueous polar aprotic solvent or polymer contains one or more functional groups selected from ether, carbonyl, ester, carbonate, amino, amido, sulfidyl [-S-], sulfinyl [-S(0)-], or sulfonyl [-SO2-].
- the conductive salt corresponds to formula MX wherein M is Li, Na or quaternary ammonium and X is (CFaSCh ⁇ N, CF3SO3, CH3SO3, CIO4, PF «, N0 3 , AsF 6 or halogen. IS.
- the organic moiety is oligomeric or polymeric and the organosulfur species comprises at least one -S-S- linkage that is pendant to the backbone of the oligomeric or polymeric organic moiety.
- An electrolyte comprising at least one nonaqueous polar aprotic solvent or polymer, at least one conductive salt, and at least one organosulfur species comprised of at least one organic moiety and at least one— iS-on- linkage wherein n is 0 or an integer of 1 or more.
- a cathode comprising a) elemental sulfur, elemental selenium or a mixture of elemental chalcogens, b) at least one electrically conductive additive, c) and at least one organosulfur species comprising at least one organic moiety and at least one -S- S n - linkage, n being 0 or an integer of 1 or more.
- the cathode of aspect 21 in combination with a current collector.
- the at least one electrically conductive additive includes at least one of graphite, carbon nanotubes, carbon nanofibers, graphene, carbon black or soot.
- An anode comprising an anode active material comprising sodium, lithium, potassium or magnesium or an alloy or composite of at least one of sodium, lithium, potassium or magnesium with at least one other metal for providing ions, wherein the anode additionally comprises or has been treated with at least one organosulfur species comprising at least one organic moiety and at least one -S-S n - linkage, n being 0 or an integer of 1 or more.
- the invention herein can be construed as excluding any element or process step that does not materially affect the basic and novel characteristics of the composition or process. Additionally, in some embodiments, the invention can be construed as excluding any element or process step not specified herein.
- a positive electrode comprising 70 wt% sublimed elemental sulfur powder, 20 wt% polyethylene oxide (PEO, MW 4x 10 6 ), 10 wt% carbon black (Super P ® Conductive, Alfa Aesar) was produced by the following procedure:
- NMP N-methyl-2-pyrrolidone
- the resulting coating contained 3.10 mg/cm 2 cathode mixture.
- Example 2 A positive cathode containing lithium n-dodecyl mercaptide (10 wt% of sulfur) was prepared following the procedure described in Example 1. The resulting coating contained 3.4 mg sulfur/cm 2
- Example 3 A positive cathode containing lithium n-dodecyl mercaptide (10 wt% of sulfur) was prepared following the procedure described in Example 1. The resulting coating contained 3.4 mg sulfur/cm 2
- Example 3 A positive cathode containing lithium n-dodecyl mercaptide (10 wt% of sulfur) was prepared following the procedure described in Example 1. The resulting coating contained 3.4 mg sulfur/cm 2
- Example 3 A positive cathode containing lithium n-dodecyl mercaptide (10 wt% of sulfur) was prepared following the procedure described in Example 1. The resulting coating contained 3.4 mg sulfur/cm 2
- Example 3 A positive cathode containing lithium n-dodecyl mercaptide (10
- the positive cathode from Example 2 was used in a PTFE Swaglok cell with two stainless steel rods or coin cell assembly made of stainless steel (CR2032).
- the battery cell was assembled in an argon filled glove box (MBraun) as follows: the cathode electrode was placed on the bottom can followed by the separator. Then electrolyte was added to the separator. A lithium electrode was placed onto of the separator. A spacer and a spring were placed on top of the lithium electrode. The battery core was sealed with the stainless steel rods or with a crimping machine.
- Example 4 Example 4
- n-dodecyl mercaptan 9.98 g, 1 eq.
- hexanes 100 mL
- n-hexyllithium 33 wt% in hexane, 1.1 eq.
- Example 6 Synthesis of lithium n-dodecyl mercaptide with lithium hydroxide
- n-dodecyl mercaptan 2.0 g, 1 eq.
- lithium hydroxide monohydrate 0.41 g, 1 eq.
- acetonitrile 8 mL
- the reaction mixture was filtered.
- the filter cake was rinsed with acetonitrile and dried at 50 °C in a vacuum oven over night.
- the lithium n-dodecylmercaptide was obtained as a white solid in 93.5% yield (1.93 g)
- Example 8 Synthesis of lithium n-dodecylpolythiolate with lithium hydroxide
- n-dodecyl mercaptan (2.00 g, 1 eq.) in 1,3- dioxolane (25 mL)
- lithium hydroxide monohydrate (0.41 g, 1 eq.)
- sulfur (1.27 g, 4 eq.
- the mixture was stirred under nitrogen at room temperature for 30 min.
- Lithium n-dodecyl polythiolate in 1,3-dioxolane was obtained as a dark red solution.
- Complete conversion of mercaptan to lithium n-dodecyl polythiolate was confirmed by 13 C-NMR and LCMS.
- n-dodecyl mercaptan (2.23 g, 1 eq.) in 1,3- dioxolane (25 mL) was added sulfur (1.41 g, 4 eq.), and lithium (76.S mg). The mixture was heated to 60 °C and stirred under nitrogen at 60 °C for 1 hr. Lithium n- dodecyl polythiolate in 1,3-dioxolane was obtained as a dark red solution. Complete conversion of n-dodecyl mercaptan was confirmed by ,3 C-NMR.
- Example 12 Synthesis of lithium 3,6-dioxaoctane-l,8-polythiolate with lithium metal and sulfur Following the procedure in Example 11, a dark red solution of lithium 3,6- dioxaoctane-l,8-polythiolate in 1,3-dioxolane was obtained by reaction of 3,6- dioxaoctane-l,8-dithiol (1.97 g, 1 eq.), lithium metal (0.15 g, 2 eq.), and sulfur (2.77 g, 8 eq.) in 1,3-dioxolane (11 mL). Complete conversion of starting di-mercaptan was confirmed by 13 C-NMR
- This example demonstrates the preparation of a battery cell that has an anode that has been exposed to an electrolyte containing an organosulfur species in accordance with one aspect of the invention.
- Elemental sulfur was combined with conductive carbon and polyethylene (as a binder) in a mass ratio (sulfur:carbon:polyethylene) of 75:20:5 and ball milled into a slurry with chloroform.
- the slurry was then blade-cast onto carbon-coated aluminum foil and air-dried, resulting in a sulfur loading of approximately 0.5 mg/cm 2 .
- the resulting cathode was then assembled into CR2032 coin cells with a polypropylene separator and a lithium foil anode in an argon-filled glove box.
- the electrolytes used each contained 0.38 M lithium
- One electrolyte (in accordance with the present invention) additionally contained 100 mM 3,6-dioxaoctane-l,8-dithiol di- lithium salt (LiS-C2H4-0-C2H4-0-C2H4-SLi) (thereby bringing the lithium foil anode into contact with 3,6-dioxaoctane-l,8-dithiol di-lithium salt), while the other electrolyte (control) did not contain any organosulfur species. Battery cycling was done on a battery test from 1.7 to 2.6 V. 40 at C/2 with respect to active sulfur. The results observed are shown in Figure 2.
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Abstract
Description
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RU2019120395A RU2755479C2 (en) | 2016-12-02 | 2017-12-01 | Battery based on organosulfur compound |
CN201780074924.8A CN110023275B (en) | 2016-12-02 | 2017-12-01 | Battery based on organic sulfur substances |
BR112019011107-7A BR112019011107B1 (en) | 2016-12-02 | 2017-12-01 | BATTERY BASED ON ORGANO SULFUR, ELECTROLYTE AND ANODE |
KR1020197018913A KR102600942B1 (en) | 2016-12-02 | 2017-12-01 | Batteries based on organosulfur species |
EP17875212.7A EP3548459A4 (en) | 2016-12-02 | 2017-12-01 | Battery based on organosulfur species |
CA3045463A CA3045463A1 (en) | 2016-12-02 | 2017-12-01 | Battery based on organosulfur species |
JP2019529905A JP2020501314A (en) | 2016-12-02 | 2017-12-01 | Battery based on organic sulfur species |
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CN109704302B (en) * | 2018-12-03 | 2020-12-04 | 江苏理工学院 | Phosphorus-doped porous carbon material, preparation thereof and application thereof in coating diaphragm for lithium-sulfur battery |
CN113054250B (en) * | 2019-12-27 | 2023-03-10 | 张家港市国泰华荣化工新材料有限公司 | Electrolyte and lithium ion battery |
CN114597347A (en) * | 2022-03-15 | 2022-06-07 | 清华大学深圳国际研究生院 | Solid-state lithium-sulfur battery positive electrode and preparation method thereof, and solid-state lithium-sulfur battery and preparation method thereof |
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