WO2018097370A1 - Coagulant for manufacturing tofu comprising magnesium malate - Google Patents

Coagulant for manufacturing tofu comprising magnesium malate Download PDF

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WO2018097370A1
WO2018097370A1 PCT/KR2016/013784 KR2016013784W WO2018097370A1 WO 2018097370 A1 WO2018097370 A1 WO 2018097370A1 KR 2016013784 W KR2016013784 W KR 2016013784W WO 2018097370 A1 WO2018097370 A1 WO 2018097370A1
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tofu
coagulant
magnesium
points
malic acid
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PCT/KR2016/013784
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French (fr)
Korean (ko)
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김영웅
이기영
윤혜정
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주식회사 태진지엔에스
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Publication of WO2018097370A1 publication Critical patent/WO2018097370A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/03Organic compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/50Fermented pulses or legumes; Fermentation of pulses or legumes based on the addition of microorganisms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05Mashed or comminuted pulses or legumes; Products made therefrom
    • A23L11/07Soya beans, e.g. oil-extracted soya bean flakes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/40Pulse curds
    • A23L11/45Soy bean curds, e.g. tofu
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2200/00Function of food ingredients
    • A23V2200/20Ingredients acting on or related to the structure
    • A23V2200/218Coagulant
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2200/00Function of food ingredients
    • A23V2200/20Ingredients acting on or related to the structure
    • A23V2200/254Particle size distribution
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2250/00Food ingredients
    • A23V2250/02Acid
    • A23V2250/044Malic acid

Definitions

  • the present invention relates to a coagulant for preparing tofu containing magnesium malate and a method for preparing tofu using the same. More specifically, a coagulant for preparing tofu containing magnesium malate having a pseudo-crystalline polymorphism (hydrate / solvate) and tofu using the same It is about a method.
  • Tofu is largely divided into two types in the manufacturing process, which is made by mixing soy milk and coagulant to coagulate soy milk and then crushing and compressing the tofu (cotton tofu, pan tofu, etc.) and tofu which is manufactured without crushing and pressing process. Packed soft tofu and silk tofu). The general manufacturing method of these two types of tofu is well known and will be omitted.
  • Tofu coagulants can be divided into slow-acting and fast-acting coagulants in terms of the rate of coagulation with soy milk.
  • Sustained coagulants have a low reaction rate with soy milk protein, so they have good water-retaining tofu, but they tend to have a poor taste or flavor.They are calcium sulfate, Glucono Delta Lactone (GDL), etc. There is this.
  • the fast-acting coagulant has a fast reaction rate with soymilk protein, and typical examples thereof include magnesium chloride and calcium chloride.
  • the solidified portion is first broken again, so that the tofu surface is not smooth and the water draining speed is fast.
  • Patents related to successful commercialization emulsification technology for securing the efficacy of fast-acting coagulant
  • Patent Registration No. 10-0309740 Patent Registration No. 10-1119182
  • Patent Registration No. 10-1320977 Significant improvements have been made as mentioned in et al.
  • This technology which has been successfully commercialized, uses a homomixer to emulsify edible oils, emulsifiers and fast-acting coagulants, especially magnesium chloride.
  • emulsified coagulant prepared by the above method is difficult in storage such as refrigerated storage for preservation of the emulsified state, manufacturing cost is high for edible oils and emulsifiers, and the active ingredient of emulsified coagulant is less than 40% (usually 33% ) It has the disadvantage of increasing usage compared to the same soybean flow rate.
  • the use of edible oil, etc. is a waste of resources is severe, there is a problem in the state of emulsification, when there is a problem in the quality of incineration waste disposal, such as environmental problems as well as waste of resources.
  • the coagulant for tofu production can be classified in terms of coagulation principles, such as inorganic salts such as calcium sulfate, magnesium chloride, calcium chloride, and magnesium sulfate, and gluconodeltalactone (which gradually dissolves in water to form gluconic acid), acetic acid, lactic acid, citric acid, and the like.
  • inorganic salts such as calcium sulfate, magnesium chloride, calcium chloride, and magnesium sulfate
  • gluconodeltalactone which gradually dissolves in water to form gluconic acid
  • acetic acid lactic acid, citric acid, and the like.
  • organic acids In the case of inorganic salts, Ca +2 and Mg +2 ions cause protein coagulation by the cross-linking reaction with soymilk.
  • the isoelectric point of soymilk protein is lowered by lowering the pH of soymilk. ) Will cause coagulation.
  • the characteristics of the coagulants which are distinguished in terms of the rate of coagulation reaction with soy milk and in terms of coagulation principle, are important factors in determining the quality of the final tofu by exerting its characteristics in manufacturing all kinds of tofu.
  • the coagulant used in the manufacture of tofu packed soft tofu, silk tofu, etc.
  • gluconodeltalactone In the case of gluconodeltalactone, it is rapidly dissolved and homogeneously dispersed in soy milk, and then, due to the chemical property of slowly hydrolyzing into gluconic acid, it has good coagulation reaction rate characteristics, resulting in good water-retaining tofu. Tofu flavors and flavors made with this can not escape the bad category.
  • Other coagulants are also used as coagulants for tofu (filled soft tofu, silk tofu, etc.) that have no crushing and compression after coagulation, but they cannot be used as the main coagulants and are used as a small amount to enhance the characteristics of taste. It is mixed for dragons.
  • tofu coagulants have been very limited to calcium sulfate, magnesium chloride, calcium chloride, magnesium sulfate, and liver water, and only recently were aqueous solutions of gluconodeltalactone and the above fast-acting coagulant coated with edible fats and oils. Since emulsifying coagulants are being used, they do not respond to the diversified needs of the industry and consumers. In particular, glucono deltalactone, which is almost essential for the production of soft tofu, is not only a whole import but also can be satisfied with various needs because it does not deviate from the range of flavor and taste of tofu made with organic acid as mentioned above. There is an urgent need for alternative coagulants which are also suitable for the production of soft tofu. In addition, the consumption of tofu is considered to be a health food all over the world. Unlike in Korea, filled soft tofu is a large portion in overseas.
  • organic salts such as inorganic salts, organic acid calcium except organic acid and organic magnesium except organic acid are synthesized and manufactured, and the performance of the coagulant for tofu preparation is compared and verified to find the most suitable coagulant.
  • organic salts such as inorganic salts, organic acid calcium except organic acid and organic magnesium except organic acid are synthesized and manufactured, and the performance of the coagulant for tofu preparation is compared and verified to find the most suitable coagulant.
  • it has physical properties such as effective solubility and dissolution rate, and the elasticity, maximum stress (hereinafter, physical properties), texture, flavor, taste, and yield of the prepared tofu should be improved.
  • the organic acids examined for the synthesis and preparation of organic acid salts mainly target saturated and unsaturated dicarboxylic acids having amino acids and two carboxyl groups at the end of the carbon skeleton, and Mg +2 , Ca MgO, Mg (OH) 2 , MgCO 3 , CaO, Ca (OH) 2 , CaCO 3 was used as a base capable of providing +2 .
  • magnesium malic acid has a very suitable property to be used as a coagulant for tofu manufacturing, unlike other organic calcium and magnesium organic acid.
  • organic acid salts prepared and synthesized tofu with excellent flavor and texture compared to conventional coagulants was provided.
  • Magnesium malic acid has been known to be different in crystal water, crystal shape, and solubility, but the magnesium malic acid prepared in the present invention shows a similar crystal polymorphism (hydrate / solvate) having different dissolution rates depending on the preparation method.
  • the transition from physicochemically unstable form to more stable form occurs and the water solubility is lowered and the dissolution rate is slowed down as it is transformed into a stable form.
  • the magnesium malic acid provided in the present invention showed a pseudo crystal polymorphism (hydrate / solvate).
  • An object of the present invention is to provide a use of magnesium malate as a coagulant for tofu production that improves the flavor of tofu and improves water retention, and improves the elasticity, texture, and yield of tofu, and tofu prepared with such a coagulant.
  • Still another object of the present invention is to provide a method for effectively slowing the coagulation rate by using magnesium malic acid as a coagulant for tofu production.
  • Still another object of the present invention is to provide a method of improving the flavor, water retention, elasticity and texture of tofu using magnesium malic acid as a coagulant for tofu production.
  • the present invention provides a coagulant for preparing tofu containing magnesium malate.
  • the present invention provides a method for preparing tofu using a coagulant for preparing tofu containing magnesium malic acid according to the present invention.
  • the present invention provides tofu prepared by the manufacturing method according to the present invention.
  • tofu When preparing tofu using the coagulant for tofu production of the present invention, by effectively delaying the reaction with the protein in soy milk to increase the taste and flavor of the tofu and improve water retention, tofu can be produced excellent tofu, texture, yield have.
  • FIG. 2 is a photograph showing a dissolution tester (model: Model SR8PLUS of Hanson Research, Inc.) used for dissolution rate measurement.
  • Figure 3 is a photograph showing the test before the dissolution test procedure for measuring the dissolution rate.
  • Figure 4 is a photograph showing the identification of some sample endpoints during the dissolution test process for measuring the dissolution rate.
  • FIG. 10 is an XRPD pattern of magnesium malate sample B.
  • Figure 11 is an XRPD pattern of magnesium malate sample C.
  • FIG. 13 is an XRPD pattern of magnesium malate sample E.
  • polymorphism' used in the present invention refers to polymorphisms when there is a change in crystal structure of a substance having the same chemical composition. Originally defined as a different crystal form, it is now summarized in terms of crystal structure. This is because in the form, it is difficult to determine the phenomenon such as the difference due to the crystal phase, the possibility of the clathrate compound, and the increase in the apparent symmetry due to the twin crystallization, so it may not necessarily coincide with the movement in the structure. Since any crystal structure is determined to be stable or unstable by external conditions, the same substance may have a different structure.
  • thermodynamically stable one When several crystal phases exist under the same external conditions, the thermodynamically stable one is limited to any one, and the other is a metastable phase, that is, a thermodynamically unstable one, and thus a phase that is stably present because the transition rate is slow. Should be regarded as Although it is called type 2, 3, 4, etc. by the number of known phases, a new phase is often discovered by new different conditions, and it is not a decisive number in many cases.
  • the present invention provides a coagulant for preparing tofu containing magnesium malate.
  • the said magnesium mate has a pseudo crystal polymorphism (hydrate or solvate).
  • the magnesium malate having the above pseudocrystalline polymorphism (hydrate / solvate) has a dissolution rate of 30 seconds to 15 minutes.
  • the dissolution rate is preferably analyzed by the following analysis method, but is not limited thereto.
  • Magnesium malic acid prepared in the present invention exhibits similar crystal polymorphisms (hydrates and solvates) with different dissolution rates depending on the preparation method, and these transitions from physicochemically unstable forms to more stable forms, and water solubility is increased as the stable forms are transferred. Is lowered, and it is assumed that the dissolution rate is lowered. The particle diameters were as similar as possible, the dissolution rate was compared, and FT-IR, TGA, true density, and XRPD were measured and compared. As a result, the magnesium malic acid provided in the present invention showed a similar crystal polymorphism (hydrate and solvate). . Table 1 summarizes the analysis results.
  • sample A which is identified as an amorphous material in the X-ray powder diffraction before heat treatment
  • sample E which is a more stable form of crystalline material.
  • IR, TGA, dissolution rate, true density the difference before the heat treatment was found to be much reduced or almost identical.
  • Dissolution rate is the most important factor in the present invention is closely related to the coagulation reaction rate when magnesium malate is used as tofu coagulant.
  • the measurement method for each item is as follows.
  • magnesium materate is dried at 200 ° C. for 4 hours to remove all the crystal water.
  • the particle size was measured using Malvern's model Mastersizer 2000, and dispersed in ethanol solvent.
  • the dissolution rate was measured using a dissolution tester, Hanson Research's Model SR8PLUS, in accordance with the USP Dissolution Apparatus 2 Paddle Test Specification, the drug dissolution test standard in the US Pharmacopeia Gneneral Chapter ⁇ 711>, which is commonly used in the pharmaceutical industry. Test at 0.2 rpm conditions.
  • the amount of 0.01M-EDTA used was the corresponding amount when 90% of the amount of the sample (based on magnesium peroxide trihydrate) was dissolved. This was to observe the end point more clearly. The faster the rate of dissolution, the faster the color change, but the slower the rate of change, the slower the color change.
  • magnesium malate was first dried at 105 ° C. for 1 hour to remove adhered water, and then measured by two methods described below in a and b.
  • Magnesium malic acid from which the adhered water has been removed is dried for 4 hours at 200 ° C.
  • Mg titration was performed on magnesium dried malic acid using 0.01 M-EDTA, and the molecular weight of magnesium malic acid used in calculating content was based on the hydrate value obtained from drying loss. The result was at least 98%.
  • Mg titration was performed using 0.01 M-EDTA to remove magnesium malate, and the equivalent weight was calculated by assuming that the amount of 0.01 M-EDTA consumed in the titration, the sample amount, and the purity of magnesium malate, the sample, were 100%.
  • the equivalent molecular weight of magnesium mate was obtained.
  • the number of crystals was estimated based on the molecular weight of magnesium malic acid calculated above (anhydrous magnesium malic acid molecular weight is 156.4).
  • n [Y-156.4 (anhydrous magnesium malate molecular weight)] / 18 (water molecular weight)
  • FT-IR measurement was performed using Bruker's model Vertex 80v to measure the powdered sample by ATR (Attenuated Total Reflectance) method, and obtained a spectrum of 4000-800 cm -1 region with a resolution of 4 cm -1 .
  • TGA measurements were measured using a TA Instruments Model Q50, about 20 mg sample was placed in a platinum pan and inserted into a furnace and heated from a start temperature of 25 ° C. to a final 530 ° C. at a rate of 10 ° C./min in a nitrogen atmosphere.
  • the true density was measured by the Micromeritics company AccuPyc II 1340 at the Korea Institute of Polymer Science. It measured three times in total and calculated
  • X-ray powder diffraction measurement was performed using Rigaku's Model SmartLab diffractometer and PDXL analysis software. The instrument specifications were sample horizontal high resolution goniometer, X-ray power: max.9kW (45kV / 200mA), X-ray source: Cu target (wave length: 1.5412 A). After flattening the powdered sample in the holder, it was measured under the conditions of range 20 to 80 deg, step 0.02, and scan speed 3 deg / min in standard measurement mode.
  • the particle size of the magnesium mate is preferably 0.3 ⁇ m to 250 ⁇ m, and more preferably 0.3 ⁇ m to 30 ⁇ m.
  • the particle size of magnesium mate can be obtained differently depending on the conditions of the neutralization reaction and the treatment method of a subsequent step.
  • the particle diameter is preferably analyzed by the analysis method, but is not limited thereto.
  • the coagulant for tofu production may be combined using one or more magnesium malates having different dissolution rates such that the dissolution rate is 30 seconds to 15 minutes.
  • the effect of delaying the coagulation reaction is so high that the coagulation reaction rate is too fast, and the coagulation reaction takes too long in 15 minutes or longer, so that the tofu manufacturing productivity is bad, and soymilk and strong agitation are required, and thus additional equipment is needed.
  • the coagulant for tofu production may further include one or more coagulants selected from the group consisting of gluconodeltalactone (GDL), magnesium chloride, calcium sulfate, magnesium sulfate, calcium chloride in addition to magnesium malate.
  • GDL gluconodeltalactone
  • the coagulant for tofu production can be made into a suspension of 5 to 40% by weight in water for the purpose of easily dispersing in soy milk.
  • the coagulant for tofu production is preferably added 0.25 to 0.45% by weight of the active ingredient based on 1L soy milk.
  • tofu When preparing tofu using the magnesium malic tofu coagulant of the present invention, tofu can be produced with good water retention, and the flavor of the prepared tofu is excellent and soft, and has an effect of improving yield.
  • the present invention provides a method for preparing tofu using a coagulant for preparing tofu containing magnesium malic acid according to the present invention.
  • the tofu manufacturing method is applicable to all the general tofu manufacturing methods in the art, for example,
  • the time called by sedimenting soybeans in water in step 1) should vary depending on temperature, preferably 5 to 8 hours in summer and 10 to 18 hours in winter.
  • soybean and water are preferably mixed in a weight ratio of 1: 5.5 to 6.5.
  • weight ratio is less than 1: 5.5, there is a problem in the production yield, if the weight ratio exceeds 1: 6.5, so that the concentration of soy milk is lowered, so it is not preferable because coagulation does not occur.
  • the grinding process is preferably carried out using a grinder.
  • the heating temperature in step 2) is preferably heated for 2 to 10 minutes at 95 to 105 °C.
  • Defoamer may be added as needed in the heating process.
  • the heating process is preferably carried out using a steam heating cooker.
  • the coagulant for preparing tofu is preferably added in an amount of 0.2 to 0.5 wt% (hereinafter, only% is used) based on 1L of soymilk.
  • the coagulation process is preferably stirred at 80 to 95 °C appropriately mixed so that the soy milk and the coagulant is uniformly mixed to solidify.
  • the present invention also provides a tofu prepared by the manufacturing method according to the present invention.
  • Tofu prepared by using magnesium malic acid as the tofu coagulant according to the present invention has a slow coagulation reaction time, good water retention, significantly softer physical properties, and improve taste compared to other organic calcium and organic magnesium.
  • the tofu according to the present invention has excellent flavor, good water retention and softness.
  • the tofu is preferably cotton tofu, soft tofu or silk tofu, more preferably soft tofu.
  • Magnesium malate (example 1), magnesium fumarate (comparative example 1), magnesium oxalate (comparative example 2), magnesium succinate (comparative example 3), magnesium glutamate (comparative example 4) in 500 g of soymilk having a concentration of 10.5 brix ,
  • Magnesium adipic acid (comparative example 5), calcium malic acid (comparative example 6), calcium fumarate (comparative example 7), calcium oxalate (comparative example 8), calcium succinate (comparative example 9), calcium glutamate (comparative example 10)
  • Tofu was prepared by adding 1.3 g each of calcium adipic acid (Comparative Example 11).
  • tofu production was performed as follows.
  • soybeans were washed with a sieve or the like, and then sufficiently washed, and then soaked in water for 5 to 8 hours in summer and 10 to 18 hours in winter. Then grind the soybeans with water by grinding with a grinder. At this time, the amount of water to be hydrolyzed is 70Kg, the soft bean curd is 65Kg, and the silk tofu is 60Kg.
  • the ground soybean juice was heated using a steam cooker (addition of an antifoaming agent if necessary), and then the sebum was separated to obtain soymilk.
  • the soymilk obtained by separating the sesame and the coagulant are properly stirred to uniformly mix, and then the coagulated tofu is crushed by using an apparatus. After the crushed tofu was injected into the molding box and pressed, the pressed tofu was taken out of the molding box and cut into a predetermined size.
  • the soy milk obtained by separating the sesame is cooled to about 5 to 20 ° C., and then stirred properly so that the cooled soy milk and coagulant are uniformly mixed (the amount of coagulant used is about 2.5 to 4 g based on 1 L of soy milk). Dilute to 5 to 10 times). Soymilk mixed with coagulant is poured into a rectangular plastic container or tube by a certain amount, and then it is heated in a water bath to solidify the whole as silk (normally heated at about 85 ° C for 35 to 40 minutes). Finished tofu was prepared by cooling rapidly.
  • magnesium mate with a dissolution rate of about 2 minutes 15 seconds to 5 minutes is the same as the conditions easy to grasp the characteristics of each experiment Was used.
  • Reaction time The time taken until the coagulation reaction of the soy milk occurred from the time the coagulant was added while stirring the prepared soy milk.
  • the particle size of magnesium mate was 0.3 to 30 ⁇ m, physical and sensory test results showed excellent results.
  • the particle size of magnesium malate for making cotton tofu was most suitable at 0.3 to 8 ⁇ m.
  • Example 1> of the present invention In the method for preparing soft tofu of ⁇ Example 1> of the present invention, the amount of magnesium malic acid used and the particle size of magnesium malic acid were changed to confirm physical property evaluation and sensory test. At this time, the mixing conditions of the soy milk and the coagulant were all the same, and each evaluation method was performed in the same manner as in ⁇ Experimental Example 1>.
  • the coagulant should be dispersed evenly in cold soybean milk without sedimentation for a long time due to the manufacturing method of soft tofu.
  • the particle size of magnesium mate was found to be excellent when the physical properties and sensory tests were 0.3 to 3 ⁇ m, more preferably 0.3 to 1.6 ⁇ m.
  • ⁇ Table 10> is the results of the cotton tofu properties and sensory tests according to the dissolution rate of magnesium malic acid.
  • Magnesium malate which has a dissolution rate of 6 seconds for cotton tofu, is difficult to control because the reaction time is too fast as 1 second, and a dissolution rate of 15 minutes and 10 seconds is not preferable because the reaction time is too slow as 65 seconds.
  • ⁇ Table 11> is the result of the soft tofu properties and sensory tests according to the dissolution rate of magnesium malic acid.
  • ⁇ Table 10> and ⁇ Table 11> show that both the tofu and the soft tofu are most suitable for use when the dissolution rate of magnesium malic acid is 2 minutes 15 seconds to 5 minutes. Even if the dissolution rate is slower, soft tofu can be used even if the dissolution rate is faster.
  • Table 12 below shows the results of the cotton tofu properties and sensory tests according to the intermediate dissolution rate of the mixed magnesium malic acid.
  • ⁇ Table 13> is the result of the soft tofu properties and sensory tests according to the intermediate dissolution rate of the mixed magnesium malic acid.

Abstract

The present invention relates to a coagulant for manufacturing tofu comprising magnesium malate. More specifically, as it has been confirmed that magnesium malate, as a coagulant for manufacturing tofu, has a proper coagulation reaction time, increases the moisture of manufactured tofu, softens the physical properties, and imparts an improved flavor as a result of sensory evaluation, it is possible to manufacture high-quality tofu with excellent flavor, elasticity, texture, and yield.

Description

사과산마그네슘을 포함하는 두부 제조용 응고제Coagulants for tofu production containing magnesium malic acid
본 발명은 사과산마그네슘을 포함하는 두부 제조용 응고제 및 이를 적용한 두부 제조방법에 관한 것으로서, 보다 상세하게는 유사 결정 다형현상(수화물·용매화물)을 갖는 사과산마그네슘을 포함하는 두부 제조용 응고제 및 이를 적용한 두부 제조방법에 관한 것이다.The present invention relates to a coagulant for preparing tofu containing magnesium malate and a method for preparing tofu using the same. More specifically, a coagulant for preparing tofu containing magnesium malate having a pseudo-crystalline polymorphism (hydrate / solvate) and tofu using the same It is about a method.
약 2000년 전 한나라의 회남왕 류안이 처음으로 만든 두부는 이후 고려시대에 우리나라에 전해졌으며, 처음에는 사찰음식으로만 이용되었다가 후에 대중화되었다. 영양가와 소화율이 높고 가격이 저렴하며 부드러운 질감을 가지고 있으므로 기호도가 높아 서민들의 주요 단백질 공급원으로 애용되었다.Tofu, first made by Liu An, the Hunan South King about 2000 years ago, was later brought to Korea in the Goryeo Dynasty, and was first used as a temple food and later popularized. Due to its high nutritional value, digestibility, low price, and soft texture, it has been used as a major protein source for the common people.
두부는 제조과정에서 크게 두 종류로 나뉘게 되는데, 두유와 응고제를 혼합하여 두유를 응고시킨 후 파쇄 및 압착 과정을 거쳐 제조 되는 두부(목면두부, 판두부 등)와 파쇄 및 압착 과정 없이 제조 되는 두부(충진포장된 연순두부, 비단두부 등)이다. 이 두 종류 두부의 일반적인 제조 방법에 대해서는 이미 널리 잘 알려져 있으므로 생략하기로 한다.Tofu is largely divided into two types in the manufacturing process, which is made by mixing soy milk and coagulant to coagulate soy milk and then crushing and compressing the tofu (cotton tofu, pan tofu, etc.) and tofu which is manufactured without crushing and pressing process. Packed soft tofu and silk tofu). The general manufacturing method of these two types of tofu is well known and will be omitted.
두부제조용 응고제는 두유와의 응고 반응 속도 측면에서 지효성 응고제와 속효성 응고제로 나눌 수 있다. 지효성 응고제는 두유 단백질과 반응속도가 느려 보수성이 좋은 두부를 얻을 수 있으나 그 특성상 맛이나 풍미가 좋지 않은 경향이 있으며, 그 대표적인 종류로는 황산칼슘, 글루코노델타락톤(Glucono Delta Lactone, GDL) 등이 있다. 속효성 응고제는 두유 단백질과의 반응속도가 빠른 것으로, 대표적인 종류는 염화마그네슘, 염화칼슘 등이 있다.Tofu coagulants can be divided into slow-acting and fast-acting coagulants in terms of the rate of coagulation with soy milk. Sustained coagulants have a low reaction rate with soy milk protein, so they have good water-retaining tofu, but they tend to have a poor taste or flavor.They are calcium sulfate, Glucono Delta Lactone (GDL), etc. There is this. The fast-acting coagulant has a fast reaction rate with soymilk protein, and typical examples thereof include magnesium chloride and calcium chloride.
그러나 속효성 응고제는 두부의 풍미나 맛은 좋은 반면 보수성이 좋지 않은 문제점이 있어 보수성이 좋은 두부를 제조할 때는 탄력, 식감, 수율 등이 우수하도록 상당히 정교한 제어가 요구되는 숙련된 기술이 필요하다.However, fast-acting coagulants have a good taste and taste of tofu, but have poor water retention problems. Therefore, when preparing good water-soluble tofu, there is a need for a skilled technique that requires highly sophisticated control to have excellent elasticity, texture, and yield.
예를 들면 속효성 응고제와 두유를 혼합 반응 시킬 때 단시간 내에 끝내지 않으면 먼저 응고되어버린 부분이 다시 파쇄 되어 두부 면이 매끄럽지 못하고 물 빠짐 속도가 빨라 단단한 두부가 되는 문제가 있다.For example, when the fast-acting coagulant and soy milk are mixed and not finished within a short time, the solidified portion is first broken again, so that the tofu surface is not smooth and the water draining speed is fast.
따라서 속효성 응고제를 이용하되 두유 단백질과 응고제의 반응속도를 지효화시켜 풍미, 탄력, 식감, 수율 등이 우수한 양질의 두부를 제조하기 위해 다양한 연구가 진행되고 있다.Therefore, various studies are being conducted to prepare high quality tofu with excellent flavor, elasticity, texture, yield by slowing down the reaction rate of soymilk protein and coagulant using fast-acting coagulant.
속효성 응고제의 반응속도를 지효화 시키는 방법 중에서 상용화에 성공한 기술(속효성 응고제의 지효성 확보를 위한 유화기술)과 관련된 특허들은 특허등록번호 10-0309740, 특허등록번호 10-1119182, 특허등록번호 10-1320977 등에서 언급된 바와 같이 상당한 개량이 이루어져 있다. 상용화에 성공한 이 기술은 호모믹서 등을 사용하여 식용유지, 유화제와 속효성 응고제, 특히 염화마그네슘을 유화시켜 지효성을 확보하는 방법이다.Patents related to successful commercialization (emulsification technology for securing the efficacy of fast-acting coagulant) among methods of slowing down the reaction rate of fast-acting coagulant are Patent Registration No. 10-0309740, Patent Registration No. 10-1119182, Patent Registration No. 10-1320977 Significant improvements have been made as mentioned in et al. This technology, which has been successfully commercialized, uses a homomixer to emulsify edible oils, emulsifiers and fast-acting coagulants, especially magnesium chloride.
그러나 위와 같은 방법으로 제조된 유화응고제는 유화상태의 보존을 위한 냉장보관 등 보관상 까다롭고, 식용유지 및 유화제를 사용하기에 제조원가가 상당히 높고, 유화응고제의 유효성분이 40% 미만으로(대개 33%) 동일 두유량 대비 사용량이 많아지는 단점이 있다. 또한 식용유지 등을 사용하기에 자원의 낭비가 심하고 유화상태에 문제가 생겨 품질에 이상이 있을 때는 소각폐기 처분을 하는 등 역시 환경문제는 물론 자원의 낭비가 심하다.However, emulsified coagulant prepared by the above method is difficult in storage such as refrigerated storage for preservation of the emulsified state, manufacturing cost is high for edible oils and emulsifiers, and the active ingredient of emulsified coagulant is less than 40% (usually 33% ) It has the disadvantage of increasing usage compared to the same soybean flow rate. In addition, the use of edible oil, etc. is a waste of resources is severe, there is a problem in the state of emulsification, when there is a problem in the quality of incineration waste disposal, such as environmental problems as well as waste of resources.
이런 고가의 유화응고제는 두부제조 업체의 상당한 경제적 부담을 초래하고 있으며, 이러한 유화응고제를 사용하기 위해서는 유막을 파괴해 줄 수 있는 고가의 자동화 된 호모믹서를 사용하게 됨으로써 초기 투자비가 많이 드는 단점이 있다.Such expensive emulsifying coagulants have caused considerable economic burden on tofu makers, and the use of such emulsifying coagulants has a disadvantage of high initial investment cost by using expensive automated homomixers that can destroy the oil film. .
한편, 상기 두부제조용 응고제를 응고 원리 측면에서 구분하자면 황산칼슘, 염화마그네슘, 염화칼슘, 황산마그네슘 등과 같은 무기염과 글루코노델타락톤(물에 녹아 서서히 글루콘산이 된다), 초산, 젖산, 구연산 등과 같은 유기산으로 나누어진다. 무기염의 경우 Ca+2, Mg+2 이온이 두유 중 단백질과 가교 반응에 의해 단백질 응고 반응을 일으키며, 유기산의 경우 무기염의 가교 반응과는 달리 두유의 pH를 낮추어 두유 단백질의 등전점(pH 4.2 ~ 4.6)에 다다르게 되면 응고현상이 일어나게 된다. 이 두가지 응고 원리에 대해서는 이미 널리 잘 알려져 있기 때문에 상세한 설명은 생략한다. 유기산들은 대체적으로 속효성 응고작용을 하기에 보수성이 좋지 않은 단단한 두부가 만들어지기 쉬우며, 약간의 과량만 사용하더라도 신맛이 두부에 남아 소비자로 하여금 두부가 변질된 느낌을 갖게 함으로 상품의 가치가 떨어진다. On the other hand, the coagulant for tofu production can be classified in terms of coagulation principles, such as inorganic salts such as calcium sulfate, magnesium chloride, calcium chloride, and magnesium sulfate, and gluconodeltalactone (which gradually dissolves in water to form gluconic acid), acetic acid, lactic acid, citric acid, and the like. Divided into organic acids. In the case of inorganic salts, Ca +2 and Mg +2 ions cause protein coagulation by the cross-linking reaction with soymilk.In the case of organic acids, unlike the crosslinking reaction of inorganic salts, the isoelectric point of soymilk protein is lowered by lowering the pH of soymilk. ) Will cause coagulation. Both of these coagulation principles are already well known and are not described in detail. Organic acids are generally easy to make hard tofu that is not conservative for fast-acting coagulation, and even with a slight overuse, sourness remains in the tofu, which makes consumers feel that the tofu is deteriorated.
전술된 두유와의 응고반응 속도측면에서 그리고 응고원리 측면에서 구분된 응고제들의 특성들은 모든 종류의 두부 제조시 그 특성을 발휘하여 최종 두부의 품질을 결정짓는 중요한 요소들이다. 그러나 응고 후 파쇄 및 압착 과정이 없는 두부류(충진포장된 연순두부, 비단두부 등) 제조시 사용되는 응고제는 그 두부류의 제조 방법 특성상 두유에 최대한 균질하게 분산되어야 하며, 두유와의 최적화한 응고반응 속도 같은 추가적인 성능이 요구된다.The characteristics of the coagulants, which are distinguished in terms of the rate of coagulation reaction with soy milk and in terms of coagulation principle, are important factors in determining the quality of the final tofu by exerting its characteristics in manufacturing all kinds of tofu. However, the coagulant used in the manufacture of tofu (packed soft tofu, silk tofu, etc.) without crushing and compression after coagulation should be dispersed as homogeneously as possible in the soymilk due to the manufacturing method of the tofu, and the optimum coagulation reaction rate with soymilk. The same additional performance is required.
글루코노델타락톤의 경우 두유 중에서 신속히 용해되어 균질하게 분산되고, 이어서 서서히 글루콘산으로 가수분해하는 화학적 특성으로 인하여 적합한 응고반응 속도 특성이 있으므로 보수성이 좋은 두부가 되지만, 약간의 과량만 사용하더라도 결국 유기산으로 만든 두부의 풍미나 맛이 좋지 않은 범주에서 벗어나지 못한다. 기타 다른 응고제들도 응고후 파쇄 및 압착 과정이 없는 두부류(충진포장된 연순두부, 비단두부 등)의 응고제로 일부 사용되고 있으나, 주 응고제로는 사용할 수 없고, 맛 등의 특성을 보강하기 위해 소량 보조용으로 혼용되고 있다.In the case of gluconodeltalactone, it is rapidly dissolved and homogeneously dispersed in soy milk, and then, due to the chemical property of slowly hydrolyzing into gluconic acid, it has good coagulation reaction rate characteristics, resulting in good water-retaining tofu. Tofu flavors and flavors made with this can not escape the bad category. Other coagulants are also used as coagulants for tofu (filled soft tofu, silk tofu, etc.) that have no crushing and compression after coagulation, but they cannot be used as the main coagulants and are used as a small amount to enhance the characteristics of taste. It is mixed for dragons.
지난 2천년의 역사에 비추어 보았을 때, 두부제조용 응고제로 사용된 것은 황산칼슘, 염화마그네슘, 염화칼슘, 황산마그네슘, 간수로 대단히 한정적이었으며 최근에서야 글루코노델타락톤 및 상기 속효성 응고제의 수용액을 식용유지로 코팅한 유화응고제가 사용되고 있는 실정이어서, 당 업계 및 소비자의 점차 다양화 되고 있는 욕구에 호응하지 못하고 있다. 특히 연순두부 제조시 거의 필수적으로 사용되어지는 글루코노델타락톤의 경우 전량 수입품일 뿐만 아니라 앞서 언급했던 데로 유기산으로 만든 두부의 풍미와 맛의 범주에서 벗어나지 못하기 때문에, 다양한 욕구에 호응할 수 있으며 연순두부 제조용으로도 적합한 대체 응고제가 절실히 요구된다. 또한 전세계적으로 두부가 건강식품으로 여겨져 소비가 증가되고 있는데, 국내와는 달리 해외에서는 충진 포장된 연순두부류가 상당히 많은 부분을 차지하고 있다.In the light of the past 2000 years, tofu coagulants have been very limited to calcium sulfate, magnesium chloride, calcium chloride, magnesium sulfate, and liver water, and only recently were aqueous solutions of gluconodeltalactone and the above fast-acting coagulant coated with edible fats and oils. Since emulsifying coagulants are being used, they do not respond to the diversified needs of the industry and consumers. In particular, glucono deltalactone, which is almost essential for the production of soft tofu, is not only a whole import but also can be satisfied with various needs because it does not deviate from the range of flavor and taste of tofu made with organic acid as mentioned above. There is an urgent need for alternative coagulants which are also suitable for the production of soft tofu. In addition, the consumption of tofu is considered to be a health food all over the world. Unlike in Korea, filled soft tofu is a large portion in overseas.
이에, 본 발명에서는 대체 응고제로서 종류에 한계가 있는 무기염, 유기산을 제외한 유기산칼슘, 유기산마그네슘과 같은 유기산염을 합성, 제조하고 두부제조용 응고제로서의 성능을 비교, 검증하여 가장 적합한 응고제를 찾고자 하였다. 두부제조용 응고제로서 적합하려면 유효적절한 용해도, 용해속도와 같은 물성을 갖고 있으며, 제조된 두부의 탄력, 최대응력(이하 물성), 식감, 풍미, 맛, 수율 등을 좋게 하여야 한다. 유기산염을 합성, 제조하기 위해 검토한 유기산은 크게 아미노산류와 2개의 카르복실기를 탄소골격 말단에 갖고 있는 포화 및 불포화 디카복실릭유기산(dicarboxylic acid)을 대상으로 하고, 이들 유기산에 Mg+2, Ca+2를 제공할 수 있는 염기로서 MgO, Mg(OH)2, MgCO3, CaO, Ca(OH)2, CaCO3를 사용하여 중화반응을 시켰다. 중화반응 이후의 각 유기산염들을 수득하기 위한 후속공정으로서 침전, 농축, 결정화, 분리, 여과, 정제, 세척, 건조 및 분쇄 공정 등은 생성된 유기산염의 종류별 특성에 따라 그 방법을 다르게 하였다. 이러한 중화반응 및 일련의 후속처리공정에서 사과산마그네슘의 경우 다른 유기산칼슘 및 유기산마그네슘과는 달리 두부제조용 응고제로 사용하기에 매우 적합한 특성을 갖는 것을 알게 되었다. 또한, 합성, 제조된 다른 유기산염들 뿐만 아니라, 기존의 응고제와도 비교해 볼 때 뛰어난 풍미와 식감을 갖는 두부를 제공하였다.Accordingly, in the present invention, as an alternative coagulant, organic salts such as inorganic salts, organic acid calcium except organic acid and organic magnesium except organic acid are synthesized and manufactured, and the performance of the coagulant for tofu preparation is compared and verified to find the most suitable coagulant. To be suitable as a coagulant for tofu production, it has physical properties such as effective solubility and dissolution rate, and the elasticity, maximum stress (hereinafter, physical properties), texture, flavor, taste, and yield of the prepared tofu should be improved. The organic acids examined for the synthesis and preparation of organic acid salts mainly target saturated and unsaturated dicarboxylic acids having amino acids and two carboxyl groups at the end of the carbon skeleton, and Mg +2 , Ca MgO, Mg (OH) 2 , MgCO 3 , CaO, Ca (OH) 2 , CaCO 3 was used as a base capable of providing +2 . Precipitation, concentration, crystallization, separation, filtration, purification, washing, drying and pulverization processes, etc., as a subsequent process for obtaining each organic acid salt after the neutralization reaction, varied the method according to the characteristics of the produced organic acid salt. In this neutralization reaction and a series of subsequent processing steps, it was found that magnesium malic acid has a very suitable property to be used as a coagulant for tofu manufacturing, unlike other organic calcium and magnesium organic acid. In addition, as well as other organic acid salts prepared and synthesized, tofu with excellent flavor and texture compared to conventional coagulants was provided.
사과산마그네슘은 기존에 결정수, 결정모양, 용해도에서 서로 다른 것들이 있다고 알려져 있으나, 본 발명에서 제조한 사과산마그네슘은 제조방법에 따라 용해속도가 서로 다른 유사 결정 다형현상(수화물·용매화물)을 보이는데 이들은 물리화학적으로 불안정한 형태에서 보다 안정한 형태로 전이가 일어나며 안정한 형태로 전이될수록 수용해도가 낮아지며, 용해속도가 느려지는 것으로 추측되어, 입경을 최대한 유사하게 하고 용해속도를 비교하였으며 FT-IR, TGA, 진밀도, XRPD 등을 측정 비교한 결과 본 발명에서 제공한 사과산마그네슘은 유사 결정 다형현상(수화물·용매화물)을 보이는 것으로 확인하였다.Magnesium malic acid has been known to be different in crystal water, crystal shape, and solubility, but the magnesium malic acid prepared in the present invention shows a similar crystal polymorphism (hydrate / solvate) having different dissolution rates depending on the preparation method. The transition from physicochemically unstable form to more stable form occurs and the water solubility is lowered and the dissolution rate is slowed down as it is transformed into a stable form. As a result of measuring and comparing the density, XRPD, etc., it was confirmed that the magnesium malic acid provided in the present invention showed a pseudo crystal polymorphism (hydrate / solvate).
본 발명의 목적은 두부의 풍미를 높이면서도 보수성을 좋게 하여, 두부의 탄력, 식감, 수율을 우수하게 하는 두부 제조용 응고제로서 사과산마그네슘을 사용하는 용도 및 이런 응고제로 제조한 두부를 제공하는 것이다.An object of the present invention is to provide a use of magnesium malate as a coagulant for tofu production that improves the flavor of tofu and improves water retention, and improves the elasticity, texture, and yield of tofu, and tofu prepared with such a coagulant.
본 발명의 또 다른 목적은 사과산마그네슘을 두부 제조용 응고제로 사용하여 보다 효과적으로 응고속도를 지효화하는 방법을 제공하는 것이다.Still another object of the present invention is to provide a method for effectively slowing the coagulation rate by using magnesium malic acid as a coagulant for tofu production.
본 발명의 또 다른 목적은 사과산마그네슘을 두부 제조용 응고제로 사용하여 두부의 풍미, 보수성, 탄력 및 식감을 향상시키는 방법을 제공하는 것이다.Still another object of the present invention is to provide a method of improving the flavor, water retention, elasticity and texture of tofu using magnesium malic acid as a coagulant for tofu production.
상기 목적을 달성하기 위하여, In order to achieve the above object,
본 발명은 사과산마그네슘(Magnesium Malate)을 포함하는 두부 제조용 응고제를 제공한다.The present invention provides a coagulant for preparing tofu containing magnesium malate.
또한, 본 발명은 상기 본 발명에 따른 사과산마그네슘을 포함하는 두부 제조용 응고제를 이용하여 두부를 제조하는 방법을 제공한다.In addition, the present invention provides a method for preparing tofu using a coagulant for preparing tofu containing magnesium malic acid according to the present invention.
아울러, 본 발명은 상기 본 발명에 따른 제조방법으로 제조된 두부를 제공한다.In addition, the present invention provides tofu prepared by the manufacturing method according to the present invention.
본 발명의 두부제조용 응고제를 이용하여 두부 제조시, 두유 내 단백질과의 반응을 효과적으로 지연시켜 두부의 맛과 풍미를 높이면서도 보수성을 좋게 하여, 두부의 탄력, 식감, 수율이 우수한 두부를 제조할 수 있다.When preparing tofu using the coagulant for tofu production of the present invention, by effectively delaying the reaction with the protein in soy milk to increase the taste and flavor of the tofu and improve water retention, tofu can be produced excellent tofu, texture, yield have.
특히, 글루코노델타락톤을 사용한 연순두부의 단점인 유기산으로 만든 두부의 풍미와 맛의 범주에서 벗어나지 못하는 문제를 적절한 지효성과 분산성을 갖는 사과산마그네슘을 응고제로 사용하면 연순두부의 맛과 풍미를 높이면서도 보수성을 좋게 하여 탄력, 식감, 수율이 우수한 연순두부를 제조할 수 있다.In particular, it is possible to increase the taste and flavor of soft tofu by using magnesium malic acid having coagulant as appropriate as a coagulant. In addition, it is possible to manufacture soft tofu with excellent elasticity, texture and yield by improving water retention.
도 1은 두유에 지효성 응고제와 속효성 응고제를 투입하였을 때의 모습을 비교한 사진이다.1 is a photograph comparing the state when the slow-acting coagulant and the fast-acting coagulant are added to soy milk.
도 2는 용해속도 측정을 위해 사용된 용출시험기(모델 : Hanson Research 社 모델 SR8PLUS)를 나타낸 사진이다.2 is a photograph showing a dissolution tester (model: Model SR8PLUS of Hanson Research, Inc.) used for dissolution rate measurement.
도 3은 용해속도 측정을 위한 용출시험 과정 중 시험 전을 나타내는 사진이다.Figure 3 is a photograph showing the test before the dissolution test procedure for measuring the dissolution rate.
도 4는 용해속도 측정을 위한 용출시험 과정 중 일부 시료 종말점 확인을 나타내는 사진이다.Figure 4 is a photograph showing the identification of some sample endpoints during the dissolution test process for measuring the dissolution rate.
도 5는 열처리 전 사과산마그네슘 샘플들의 FT-IR 스펙트럼이다.5 is the FT-IR spectrum of magnesium malate samples before heat treatment.
도 6은 열처리 후 사과산마그네슘 샘플들의 FT-IR 스펙트럼이다.6 is an FT-IR spectrum of magnesium mate samples after heat treatment.
도 7은 열처리 전 사과산마그네슘 샘플들의 TGA 프로파일이다.7 is a TGA profile of magnesium mate samples before heat treatment.
도 8은 열처리 후 사과산마그네슘 샘플들의 TGA 프로파일이다.8 is a TGA profile of magnesium mate samples after heat treatment.
도 9는 사과산마그네슘 샘플A의 XRPD 패턴이다.9 is an XRPD pattern of magnesium malate sample A;
도 10은 사과산마그네슘 샘플B의 XRPD 패턴이다.10 is an XRPD pattern of magnesium malate sample B. FIG.
도 11은 사과산마그네슘 샘플C의 XRPD 패턴이다.Figure 11 is an XRPD pattern of magnesium malate sample C.
도 12는 사과산마그네슘 샘플D의 XRPD 패턴이다.12 is an XRPD pattern of magnesium malate sample D.
도 13은 사과산마그네슘 샘플E의 XRPD 패턴이다.FIG. 13 is an XRPD pattern of magnesium malate sample E. FIG.
이하, 본 발명에서 사용되는 용어를 정의한다.Hereinafter, terms used in the present invention are defined.
본 발명에서 사용되는 용어 '다형'이란 동일한 화학 조성을 갖는 물질로 결정 구조를 달리하는 것이 있을 때, 그들을 다형이라 한다. 본래, 결정 형태를 달리하는 것에 대해 정의된 말인데, 지금은 결정 구조의 입장에서 정리되어 있다. 형태에서는 결정상(結晶相)에 의한 차이, clathrate 화합물의 가능성, 쌍결정에 의한 겉보기 대칭의 상승 등의 현상 판정이 곤란하므로, 구조에서의 이동과 반드시 일치하지 않는 경우가 있기 때문이다. 어느 결정 구조는 외부 조건에 의해 안정, 불안정이 결정되므로, 동일 물질이라도 다른 구조를 취할 수 있는 경우가 생긴다. 동일 외부 조건하에 몇 개 구조의 결정상이 존재하는 경우, 열역학적으로 안정한 것은 어느 하나에 한정되고, 다른 것은 준안정상, 즉 열역학적으로는 불안정상인 것이 전이 속도가 느리기 때문에, 겉모양상 안정되게 존재하는 상이라 간주해야 한다. 알려져 있는 상의 수에 의해 2형, 3형, 4형 등이라 하는데, 새로이 다른 조건에 의해 새로운 상이 발견되는 경우도 종종 있어, 결정적인 숫자가 아닌 경우가 많다.The term 'polymorphism' used in the present invention refers to polymorphisms when there is a change in crystal structure of a substance having the same chemical composition. Originally defined as a different crystal form, it is now summarized in terms of crystal structure. This is because in the form, it is difficult to determine the phenomenon such as the difference due to the crystal phase, the possibility of the clathrate compound, and the increase in the apparent symmetry due to the twin crystallization, so it may not necessarily coincide with the movement in the structure. Since any crystal structure is determined to be stable or unstable by external conditions, the same substance may have a different structure. When several crystal phases exist under the same external conditions, the thermodynamically stable one is limited to any one, and the other is a metastable phase, that is, a thermodynamically unstable one, and thus a phase that is stably present because the transition rate is slow. Should be regarded as Although it is called type 2, 3, 4, etc. by the number of known phases, a new phase is often discovered by new different conditions, and it is not a decisive number in many cases.
이하, 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail.
본 발명은 사과산마그네슘(Magnesium Malate)을 포함하는 두부 제조용 응고제를 제공한다.The present invention provides a coagulant for preparing tofu containing magnesium malate.
상기 사과산마그네슘은 유사 결정 다형현상(수화물·용매화물)을 갖는 것이 바람직하다.It is preferable that the said magnesium mate has a pseudo crystal polymorphism (hydrate or solvate).
상기 유사 결정 다형현상(수화물·용매화물)을 갖는 사과산마그네슘은 용해속도가 30초 ~ 15분인 것이 바람직하다. It is preferable that the magnesium malate having the above pseudocrystalline polymorphism (hydrate / solvate) has a dissolution rate of 30 seconds to 15 minutes.
상기 용해속도는 하기 분석방법으로 분석하는 것이 바람직하며, 이에 한정되지 않는다. The dissolution rate is preferably analyzed by the following analysis method, but is not limited thereto.
본 발명에서 제조한 사과산마그네슘은 제조방법에 따라 용해속도가 서로 다른 유사 결정 다형현상(수화물·용매화물)을 보이는데 이들은 물리화학적으로 불안정한 형태에서 보다 안정한 형태로 전이가 일어나며 안정한 형태로 전이될수록 수용해도가 낮아지며, 용해속도가 느려지는 것으로 추측된다. 입경을 최대한 유사하게 하고 용해속도를 비교하였으며 FT-IR, TGA, 진밀도, XRPD 등을 측정 비교한 결과 본 발명에서 제공한 사과산마그네슘은 유사 결정 다형현상(수화물·용매화물)을 보이는 것으로 확인하였다. 다음 <표 1>에 분석 결과를 요약하였다.Magnesium malic acid prepared in the present invention exhibits similar crystal polymorphisms (hydrates and solvates) with different dissolution rates depending on the preparation method, and these transitions from physicochemically unstable forms to more stable forms, and water solubility is increased as the stable forms are transferred. Is lowered, and it is assumed that the dissolution rate is lowered. The particle diameters were as similar as possible, the dissolution rate was compared, and FT-IR, TGA, true density, and XRPD were measured and compared. As a result, the magnesium malic acid provided in the present invention showed a similar crystal polymorphism (hydrate and solvate). . Table 1 summarizes the analysis results.
항목Item 샘플 ASample A 샘플 BSample B 샘플 CSample C 샘플 DSample D 샘플 ESample E
입경 1) Grain size 1) 중위수 D(0.5)Median D (0.5) 30 μm30 μm 44 μm44 μm 54 μm54 μm 68 μm68 μm 69 μm69 μm
비표면적Specific surface area 0.434 m2/g0.434 m 2 / g 0.408 m2/g0.408 m 2 / g 0.385 m2/g0.385 m 2 / g 0.195 m2/g0.195 m 2 / g 0.0752 m2/g0.0752 m 2 / g
용해속도 2) Dissolution rate 2) 열처리 전Before heat treatment 6초6 sec 2분 15초2 minutes 15 seconds 5분5 minutes 8분 5초8 minutes 5 seconds 15분 10초15 minutes 10 seconds
열처리 후After heat treatment 1초1 sec 3초3 sec 6초6 sec 8초8 sec 13초13 sec
결정수 3) Decision 3) 열처리 전Before heat treatment 2수화물Dihydrate 3수화물Trihydrate 3수화물Trihydrate 3수화물Trihydrate 3수화물Trihydrate
1.8수화물1.8hydrate 2.8수화물2.8 Luggage 2.9수화물2.9 Luggage 3.1수화물3.1 Luggage 3.0수화물3.0 Luggage
열처리 후After heat treatment 무수물anhydride 무수물anhydride 무수물anhydride 무수물anhydride 무수물anhydride
FT-IR 4) FT-IR 4) 열처리 전Before heat treatment 별첨(도 5)Annex (Fig. 5) -- 별첨(도 5)Annex (Fig. 5) -- 별첨(도 5)Annex (Fig. 5)
열처리 후After heat treatment 별첨(도 6)Annex (Fig. 6) -- 별첨(도 6)Annex (Fig. 6) -- 별첨(도 6)Annex (Fig. 6)
TGA 5) TGA 5) 열처리 전Before heat treatment 별첨(도 7)Annex (Fig. 7) -- 별첨(도 7)Annex (Fig. 7) -- 별첨(도 7)Annex (Fig. 7)
열처리 후After heat treatment 별첨(도 8)Annex (Fig. 8) -- 별첨(도 8)Annex (Fig. 8) -- 별첨(도 8)Annex (Fig. 8)
수용해도 6) (25℃)Water solubility 6) (25 ℃) 2.74 g/100ml2.74 g / 100ml -- 0.94 g/100ml0.94 g / 100ml -- 0.72 g/100ml0.72 g / 100ml
진밀도 7) True density 7) 1.7077 g/cm3 1.7077 g / cm 3 -- 1.6167 g/cm3 1.6167 g / cm 3 -- 1.6984 g/cm3 1.6984 g / cm 3
XRPD 8) XRPD 8) 별첨(도 9)Annex (Fig. 9) 별첨(도 10)Annex (Fig. 10) 별첨(도 11)Annex (Fig. 11) 별첨(도 12)Annex (Fig. 12) 별첨(도 13)Annex (Fig. 13)
각 샘플별로 입경 차이는 있으나 용해속도 격차에 비하여 그 차이는 크지 않은 것으로 보인다. 또한, 열처리 전 X-선 분말 회절 결과에서 비정질 물질로 확인되는 불안정한 형태의 샘플 A는 보다 안정한 형태인 결정성 물질인 샘플 E로 갈수록 용해속도가 늦어지고 수용해도는 낮아졌으며, 열처리 후에는 FT-IR, TGA, 용해속도, 진밀도 등에서 열처리 전 나타났던 차이가 많이 줄어들거나 거의 일치하는 것을 확인할 수 있었다. Although there is a difference in particle size for each sample, the difference does not seem to be large compared to the dissolution rate gap. In addition, the unstable form of sample A, which is identified as an amorphous material in the X-ray powder diffraction before heat treatment, has a slower dissolution rate and a lower water solubility toward sample E, which is a more stable form of crystalline material. In IR, TGA, dissolution rate, true density, the difference before the heat treatment was found to be much reduced or almost identical.
용해속도는 본 발명에서 사과산마그네슘이 두부 응고제로 사용되었을 때 응고반응 속도와 밀접한 관계가 있는 가장 중요한 요인이다.Dissolution rate is the most important factor in the present invention is closely related to the coagulation reaction rate when magnesium malate is used as tofu coagulant.
각 항목별 측정 방법은 다음과 같다.The measurement method for each item is as follows.
우선 열처리 전이라 함은 사과산마그네슘 분말 자체의 결정수를 제외한 부착수를 제거한 상태를 말하며, 열처리 후는 사과산마그네슘을 200℃에서 4시간 건조하여 결정수를 모두 제거한 상태를 말한다.First, before the heat treatment refers to a state in which the adhered water except the crystal water of the magnesium materate powder itself is removed, and after the heat treatment, magnesium materate is dried at 200 ° C. for 4 hours to remove all the crystal water.
1) 입경1) particle size
입경 측정은 Malvern 社 모델 Mastersizer 2000을 사용하였으며, 에탄올 용매에 분산하여 측정하였다. The particle size was measured using Malvern's model Mastersizer 2000, and dispersed in ethanol solvent.
2) 용해속도2) dissolution rate
용해속도 측정은 제약업계에서 보통 사용하는 미국약전 Gneneral Chapter <711>에 있는 약물용출시험규격인 USP Dissolution Apparatus 2 패들 시험규격을 따르는 용출시험기Hanson Research 社 모델 SR8PLUS를 사용하여 30±0.2℃, 250±0.2 rpm 조건에서 시험하였다.The dissolution rate was measured using a dissolution tester, Hanson Research's Model SR8PLUS, in accordance with the USP Dissolution Apparatus 2 Paddle Test Specification, the drug dissolution test standard in the US Pharmacopeia Gneneral Chapter <711>, which is commonly used in the pharmaceutical industry. Test at 0.2 rpm conditions.
사과산마그네슘의 용해속도 측정방법에 대하여 보다 상세히 설명하면, 용출시험기 vessel에 증류수 500mL, 0.01M-EDTA(Ethylenediaminetetraacetic Acid) 21.4mL, 암모니아염화암모늄완충액 5mL, 에리오크롬블랙T시액 3~4방울을 미리 넣고 셋팅 된 조건(30℃, 250rpm)에 도달하면 시료 0.050±0.0004 g을 투입한다. 시료 투입 시점부터 종말점(액의 청색이 적색으로 변하는 점)까지 도달시간을 사과산마그네슘의 용해속도로 하였다. 이때 사용되는 0.01M-EDTA양은 투입되는 시료(사과산마그네슘 3수화물 기준)량의 함량기준 90%가 용해 되었을때 대응하는 양으로 하였으며, 이는 종말점을 보다 명확하게 관찰하기 위함이다. 용해속도가 빠른 것은 색변화가 빠르나 용해속도가 느려질수록 색변화도 느려져 종말점의 시간 오차 범위를 2%로 정하였다.To explain the method of measuring the dissolution rate of magnesium malic acid in more detail, 500 mL of distilled water, 21.4 mL of 0.01M-EDTA (Ethylenediaminetetraacetic Acid), 5 mL of ammonia ammonium chloride buffer solution, and 3-4 drops of eryochrome black T solution were prepared in a dissolution tester vessel. When the set condition (30 ℃, 250rpm) is reached, add 0.050 ± 0.0004 g of sample. The time to reach the end point (the point where the blue color of the liquid turns red) from the sample injection point was defined as the dissolution rate of magnesium malate. In this case, the amount of 0.01M-EDTA used was the corresponding amount when 90% of the amount of the sample (based on magnesium peroxide trihydrate) was dissolved. This was to observe the end point more clearly. The faster the rate of dissolution, the faster the color change, but the slower the rate of change, the slower the color change.
3) 결정수3) the number of crystals
결정수 측정을 위해서 우선 사과산마그네슘을 105℃에서 1시간 건조하여 부착수를 제거하였으며 이 후 아래 a, b에 기술된 두 가지 방법으로 측정하였다.For determination of the crystal water, magnesium malate was first dried at 105 ° C. for 1 hour to remove adhered water, and then measured by two methods described below in a and b.
a. 부착수가 제거된 사과산마그네슘을 200℃에서 4시간 건조할 때, 그 감량이 2%이하일 땐 무수염, 17~20%일 땐 2수염, 24.0 ~ 27.0%일 땐 3수염, 35.0 ~ 38.0%일 땐 5수염이다. 건조감량으로 얻어진 결과를 검증하기 위하여 1차 건조된 사과산마그네슘을 0.01M-EDTA를 사용하여 Mg적정을 하였으며, 함량 계산시 사용된 사과산마그네슘의 분자량은 건조감량에서 구해진 수화물 값을 기준으로 하였다. 이때 결과는 최소 98% 이상이었다.a. Magnesium malic acid from which the adhered water has been removed is dried for 4 hours at 200 ° C. Anhydrous salts when the weight loss is less than 2%, dihydrate when 17-20%, trihydrate when 24.0-27.0%, and 35.0-38.0% 5 beards. In order to verify the result obtained by drying loss, Mg titration was performed on magnesium dried malic acid using 0.01 M-EDTA, and the molecular weight of magnesium malic acid used in calculating content was based on the hydrate value obtained from drying loss. The result was at least 98%.
b. 부착수가 제거된 사과산마그네슘을 0.01M-EDTA를 사용하여 Mg적정을 하였으며, 이때 적정에 사용된 0.01M-EDTA 소비량, 시료량과 시료인 사과산마그네슘의 순도가 100%라고 가정하고 계산해서 당량을 구했고 구해진 당량으로 사과산마그네슘의 분자량을 얻었다. 앞서 계산된 사과산마그네슘의 분자량을 기준으로 결정수를 추정하였다(무수 사과산마그네슘 분자량은 156.4이다).b. Mg titration was performed using 0.01 M-EDTA to remove magnesium malate, and the equivalent weight was calculated by assuming that the amount of 0.01 M-EDTA consumed in the titration, the sample amount, and the purity of magnesium malate, the sample, were 100%. The equivalent molecular weight of magnesium mate was obtained. The number of crystals was estimated based on the molecular weight of magnesium malic acid calculated above (anhydrous magnesium malic acid molecular weight is 156.4).
1) 사과산마그네슘·nH2O의 순도가 100%라고 가정하였을 때 계산식1) Calculations assuming 100% purity of magnesium malate and nH 2 O
(0.01M EDTA 소비량 ml × F × 사과산마그네슘·nH2O의 당량 / 시료량g) × 100 = 100%(0.01M EDTA Consumption ml × F × Magnesium Macrate, equivalent to nH 2 O / Sample amount g) × 100 = 100%
F: 0.01M EDTA의 FactorF: Factor of 0.01M EDTA
2) 사과산마그네슘·nH2O의 당량, X2) equivalent of magnesium malate and nH 2 O, X
X = 100 × 1/100 × 시료량g × 1/0.01M EDTA 소비량 ml × 1/FX = 100 × 1/100 × sample g × 1 / 0.01M EDTA consumption ml × 1 / F
3) 사과산마그네슘·nH2O의 분자량, Y3) Molecular weight of magnesium mate, nH 2 O, Y
Y = X × 100 × 1000Y = X × 100 × 1000
4) 사과산마그네슘·nH2O의 결정수, n4) crystallized water of magnesium malic acid nH 2 O, n
n = [Y - 156.4(무수 사과산마그네슘 분자량)] /18(물 분자량) n = [Y-156.4 (anhydrous magnesium malate molecular weight)] / 18 (water molecular weight)
4) FT-IR4) FT-IR
FT-IR 측정은 Bruker 社 모델 Vertex 80v를 사용하여 분말 상태의 시료를 ATR(Attenuated Total Reflectance) 방법으로 측정하였으며, 4cm-1의 해상도로 4000~800cm-1 영역의 스펙트럼을 획득하였다.FT-IR measurement was performed using Bruker's model Vertex 80v to measure the powdered sample by ATR (Attenuated Total Reflectance) method, and obtained a spectrum of 4000-800 cm -1 region with a resolution of 4 cm -1 .
5) TGA(열중량분석)5) TGA (thermogravimetric analysis)
TGA 측정은 TA Instruments 社 모델 Q50을 이용하여 측정하였으며, 약 20mg 샘플을 백금 팬에 넣고 노로 삽입하여 질소 분위기에서 10℃/분의 속도로 시작 온도 25℃에서 최종 530℃까지 가열하였다.TGA measurements were measured using a TA Instruments Model Q50, about 20 mg sample was placed in a platinum pan and inserted into a furnace and heated from a start temperature of 25 ° C. to a final 530 ° C. at a rate of 10 ° C./min in a nitrogen atmosphere.
6) 수용해도6) Water solubility
국가표준(KS)에 등록된 화학물질의 물 용해도 측정방법에 대한 지침(KS M 1071-5 : 2007)에서 ‘플라스크 방법’에 따라 측정하였으며, 측정 중 원심 분리된 용액 농도는 EDTA를 사용하여 마그네슘 적정을 통해 확인하였다.It was measured according to the 'flask method' in the guideline for measuring the water solubility of chemicals registered in the national standard (KS) (KS M 1071-5: 2007). It was confirmed by titration.
7) 진밀도7) True Density
진밀도는 한국고분자연구소에서 Micromeritics 社 모델 AccuPyc II 1340을 사용하여 측정하였다. 총 3번씩 측정하여 그 평균값을 구하였다.The true density was measured by the Micromeritics company AccuPyc II 1340 at the Korea Institute of Polymer Science. It measured three times in total and calculated | required the average value.
8) XRPD(X-선 분말 회절)8) XRPD (X-Ray Powder Diffraction)
X-선 분말 회절 측정은 Rigaku 社 모델 SmartLab 회절기와 PDXL 분석 소프트웨어를 사용하였으며, 기기 사양은 시료 수평형 고분해능 고니오미터, X-ray power: max.9kW (45kV/200mA), X-ray source: Cu target(wave length: 1.5412A)이다. 분말상태의 시료를 홀더에 평편하게 펴준 후 이를 standard measurement mode에서 range 20~80deg, step 0.02, scan speed 3deg/min 조건으로 측정하였다. X-ray powder diffraction measurement was performed using Rigaku's Model SmartLab diffractometer and PDXL analysis software.The instrument specifications were sample horizontal high resolution goniometer, X-ray power: max.9kW (45kV / 200mA), X-ray source: Cu target (wave length: 1.5412 A). After flattening the powdered sample in the holder, it was measured under the conditions of range 20 to 80 deg, step 0.02, and scan speed 3 deg / min in standard measurement mode.
상기 사과산마그네슘의 입경은 0.3 μm 내지 250 μm인 것이 바람직하며, 0.3μm 내지 30μm인 것이 더욱 바람직하다. 사과산마그네슘의 입경은 중화반응의 조건과 후속공정의 처리 방법에 따라 달리해서 얻을 수 있다.The particle size of the magnesium mate is preferably 0.3 μm to 250 μm, and more preferably 0.3 μm to 30 μm. The particle size of magnesium mate can be obtained differently depending on the conditions of the neutralization reaction and the treatment method of a subsequent step.
상기 입경은 상기 분석방법으로 분석하는 것이 바람직하며, 이에 한정되지 않는다. The particle diameter is preferably analyzed by the analysis method, but is not limited thereto.
여기서, 0.3 μm 이하일 때는 제조원가가 높아지고 지효성이 떨어지며, 250 μm 를 초과하면 지효성이 지나치게 올라가 응고시간이 길어져 두부제조 생산성이 떨어지며, 침강속도가 빨라져 두유 중 고르게 분산시키기 어려워 균질한 품질의 두부 조직을 얻을 수 없고 물성이 악화된다.Here, when 0.3 μm or less, manufacturing cost increases and sustainability decreases, and when it exceeds 250 μm, sustainability rises excessively, the solidification time increases, and the production of tofu decreases, and the sedimentation rate increases, making it difficult to disperse evenly in soymilk. And physical properties deteriorate.
상기 두부 제조용 응고제는 용해속도가 상이한 1종 이상의 사과산마그네슘들을 사용하여 용해속도가 30초 ~ 15분이 되도록 조합하는 것도 가능하다.The coagulant for tofu production may be combined using one or more magnesium malates having different dissolution rates such that the dissolution rate is 30 seconds to 15 minutes.
여기서, 30초 이하에서는 응고반응 지연효과가 미미하여 응고반응속도가 지나치게 빠르고, 15분 이상에서는 응고반응이 너무 오래 걸려 두부제조 생산성이 나쁘고, 두유와 강한 교반이 필요하여 부대설비가 추가로 필요하다. Here, in 30 seconds or less, the effect of delaying the coagulation reaction is so high that the coagulation reaction rate is too fast, and the coagulation reaction takes too long in 15 minutes or longer, so that the tofu manufacturing productivity is bad, and soymilk and strong agitation are required, and thus additional equipment is needed.
상기 두부 제조용 응고제는 사과산마그네슘 외에 글루코노델타락톤(GDL), 염화마그네슘, 황산칼슘, 황산마그네슘, 염화칼슘로 이루어진 군에서 선택된 1종 이상의 응고제를 더 포함할 수 있다.The coagulant for tofu production may further include one or more coagulants selected from the group consisting of gluconodeltalactone (GDL), magnesium chloride, calcium sulfate, magnesium sulfate, calcium chloride in addition to magnesium malate.
상기 두부 제조용 응고제는 두유에 용이하게 분산시킬 목적으로 물에 5 ~ 40 중량% 현탁액으로 만들 수 있다.The coagulant for tofu production can be made into a suspension of 5 to 40% by weight in water for the purpose of easily dispersing in soy milk.
상기 두부 제조용 응고제는 두유 1L에 대해 유효성분 기준 0.25 내지 0.45 중량% 첨가하는 것이 바람직하다.The coagulant for tofu production is preferably added 0.25 to 0.45% by weight of the active ingredient based on 1L soy milk.
본 발명의 사과산마그네슘 두부 응고제를 이용하여 두부를 제조할 때, 보수성이 좋은 두부를 제조할 수 있으며, 제조된 두부의 풍미가 우수하고 부드러우며, 수율을 향상시키는 효과를 가진다.When preparing tofu using the magnesium malic tofu coagulant of the present invention, tofu can be produced with good water retention, and the flavor of the prepared tofu is excellent and soft, and has an effect of improving yield.
또한, 본 발명은 상기 본 발명에 따른 사과산마그네슘을 포함하는 두부 제조용 응고제를 이용하여 두부를 제조하는 방법을 제공한다.In addition, the present invention provides a method for preparing tofu using a coagulant for preparing tofu containing magnesium malic acid according to the present invention.
상기 두부 제조 방법은 당업계에 일반적인 두부 제조 방법이 모두 적용 가능하며, 예를 들면,The tofu manufacturing method is applicable to all the general tofu manufacturing methods in the art, for example,
1) 대두를 수침한 후 물을 주입하여 마쇄하는 단계;1) immersing soybeans and injecting water to crush;
2) 가열하는 단계;2) heating;
3) 여과하여 비지를 분리하는 단계;3) filtration to separate the busy;
4) 사과산마그네슘을 포함하는 두부 제조용 응고제를 첨가한 후 응고시키는 단계; 및4) coagulating after adding a coagulant for preparing tofu containing magnesium malate; And
5) 응고된 덩어리를 성형 또는 압착하는 단계; 를 포함하는 방법으로 제조될 수 있다.5) forming or squeezing the solidified mass; It may be prepared by a method comprising a.
구체적으로, 상기 단계 1)에서 대두를 물에 침전시켜 불리는 시간은 기온에 따라 달리해야 하는데, 하절기에는 5 내지 8시간, 동절기에는 10 내지 18시간 정도가 바람직하다.Specifically, the time called by sedimenting soybeans in water in step 1) should vary depending on temperature, preferably 5 to 8 hours in summer and 10 to 18 hours in winter.
상기 마쇄하는 단계에서 대두 및 물은 1 : 5.5 내지 6.5 중량 비율로 혼합하는 것이 바람직하다.In the grinding step, soybean and water are preferably mixed in a weight ratio of 1: 5.5 to 6.5.
상기 중량 비율이 1 : 5.5 미만인 경우는 생산 수율에 문제가 있으며, 중량 비율이 1 : 6.5를 초과하는 경우는 두유의 농도가 낮아져 응고가 잘 일어나지 않으므로 바람직하지 못하다.If the weight ratio is less than 1: 5.5, there is a problem in the production yield, if the weight ratio exceeds 1: 6.5, so that the concentration of soy milk is lowered, so it is not preferable because coagulation does not occur.
상기 마쇄 과정은 그라인더를 사용해 진행하는 것이 바람직하다.The grinding process is preferably carried out using a grinder.
상기 단계 2)에서 가열 온도는 95 내지 105℃에서 2 내지 10분 가열하는 것이 바람직하다.The heating temperature in step 2) is preferably heated for 2 to 10 minutes at 95 to 105 ℃.
상기 가열 과정에서 필요에 따라 소포제를 첨가할 수 있다.Defoamer may be added as needed in the heating process.
상기 가열 과정은 증기 가열솥을 사용해 진행하는 것이 바람직하다.The heating process is preferably carried out using a steam heating cooker.
상기 단계 4)에서 두부 제조용 응고제는 두유 1L 에 대해 0.2 내지 0.5 중량%(이하 사용량은 %만 표시) 첨가하는 것이 바람직하다.In step 4), the coagulant for preparing tofu is preferably added in an amount of 0.2 to 0.5 wt% (hereinafter, only% is used) based on 1L of soymilk.
상기 응고 과정은 80 내지 95℃ 에서 두유와 응고제가 균일하게 섞이도록 적당히 교반한 후 방치하여 응고시키는 것이 바람직하다.The coagulation process is preferably stirred at 80 to 95 ℃ appropriately mixed so that the soy milk and the coagulant is uniformly mixed to solidify.
또한, 본 발명은 상기 본 발명에 따른 제조방법으로 제조된 두부를 제공한다.The present invention also provides a tofu prepared by the manufacturing method according to the present invention.
본 발명에 따른 두부 응고제로서 사과산마그네슘을 사용하여 제조한 보수성이 좋은 두부는 다른 유기산칼슘, 유기산마그네슘들과 비교하여 응고 반응시간이 느리고 보수성이 좋고 물성이 현저히 부드러우며, 맛을 개선시킬 수 있다. 따라서, 본 발명에 따른 두부는 풍미가 우수하고 보수성이 좋고 부드러운 특징을 가진다.Tofu prepared by using magnesium malic acid as the tofu coagulant according to the present invention has a slow coagulation reaction time, good water retention, significantly softer physical properties, and improve taste compared to other organic calcium and organic magnesium. Thus, the tofu according to the present invention has excellent flavor, good water retention and softness.
상기 두부는 목면두부, 연순두부 또는 비단두부인 것이 바람직하며, 연순두부인 것이 더욱 바람직하다.The tofu is preferably cotton tofu, soft tofu or silk tofu, more preferably soft tofu.
특히, 글루코노델타락톤을 사용한 연순두부의 단점인 유기산으로 만든 두부의 풍미와 맛의 범주에서 벗어나지 못하는 문제를 적절한 지효성과 분산성을 갖는 사과산마그네슘을 응고제로 사용하면 연순두부의 맛과 풍미를 높이면서도 보수성을 좋게 하여 탄력, 식감, 수율이 우수한 연순두부를 제조할 수 있다.In particular, it is possible to increase the taste and flavor of soft tofu by using magnesium malic acid having coagulant as appropriate as a coagulant. In addition, it is possible to manufacture soft tofu with excellent elasticity, texture and yield by improving water retention.
이하, 본 발명을 실시예 및 평가예에 의해 상세히 설명한다. Hereinafter, the present invention will be described in detail by way of examples and evaluation examples.
단, 하기 실시예 및 평가예는 본 발명을 예시하는 것일 뿐, 본 발명의 내용이 하기 실시예 및 평가예에 한정되는 것은 아니다.However, the following Examples and Evaluation Examples are merely illustrative of the present invention, and the content of the present invention is not limited to the following Examples and Evaluation Examples.
<< 실시예Example 1 및  1 and 비교예Comparative example 1~11>  1-11> 유기산마그네슘Magnesium Organic Acid , , 유기산칼슘Calcium Organic Acid 종류에 따른 두부 제조 Tofu production by type
농도가 10.5brix인 두유 500g에 유기산염인 사과산마그네슘(실시예 1), 푸마르산마그네슘(비교예 1), 옥살산마그네슘(비교예 2), 호박산마그네슘(비교예 3), 글루탐산마그네슘(비교예 4), 아디프산마그네슘(비교예 5), 사과산칼슘(비교예 6), 푸마르산칼슘(비교예 7), 옥살산칼슘(비교예 8), 호박산칼슘(비교예 9), 글루탐산칼슘(비교예 10), 아디프산칼슘(비교예 11)을 각각 1.3g씩 넣어 일반적인 두부 제조 방법으로 두부를 제조하였다.Magnesium malate (example 1), magnesium fumarate (comparative example 1), magnesium oxalate (comparative example 2), magnesium succinate (comparative example 3), magnesium glutamate (comparative example 4) in 500 g of soymilk having a concentration of 10.5 brix , Magnesium adipic acid (comparative example 5), calcium malic acid (comparative example 6), calcium fumarate (comparative example 7), calcium oxalate (comparative example 8), calcium succinate (comparative example 9), calcium glutamate (comparative example 10) Tofu was prepared by adding 1.3 g each of calcium adipic acid (Comparative Example 11).
구체적으로, 두부 제조는 다음과 같이 수행하였다.Specifically, tofu production was performed as follows.
우선 두유를 제조하기 위해, 콩을 체 등으로 이물을 제거 후 충분히 세척한 다음, 하절기에는 5 ~ 8시간 동절기에는 10 ~ 18시간 정도 물에 침적하였다. 그 후 그라인더를 사용하여 불린 콩에 물을 가수하여 마쇄한다. 이때 가수되는 물의 양은 원료 콩 10Kg에 대하여 목면두부는 콩이 흡수한 물과 마쇄 중에 가수한 물을 합하여 70Kg, 연순두부 65Kg, 비단두부는 60Kg 이다. 상기 마쇄된 콩즙을 증기 가열솥을 사용하여 가열(필요에 따라 소포제 첨가)한 다음, 비지를 분리해서 두유를 얻었다.First, to prepare soy milk, soybeans were washed with a sieve or the like, and then sufficiently washed, and then soaked in water for 5 to 8 hours in summer and 10 to 18 hours in winter. Then grind the soybeans with water by grinding with a grinder. At this time, the amount of water to be hydrolyzed is 70Kg, the soft bean curd is 65Kg, and the silk tofu is 60Kg. The ground soybean juice was heated using a steam cooker (addition of an antifoaming agent if necessary), and then the sebum was separated to obtain soymilk.
목면 두부를 제조하기 위해, 비지를 분리해서 얻은 두유와 응고제가 균일하게 섞이도록 적당히 교반한 후, 두부형태로 응고시킨 것을 기구를 이용하여 파쇄한다. 파쇄된 두부를 성형상자에 주입하고 압착한 후, 압착이 끝난 두부를 성형상자에서 꺼내 일정한 크기로 절단하여 제조하였다.In order to prepare cotton tofu, the soymilk obtained by separating the sesame and the coagulant are properly stirred to uniformly mix, and then the coagulated tofu is crushed by using an apparatus. After the crushed tofu was injected into the molding box and pressed, the pressed tofu was taken out of the molding box and cut into a predetermined size.
연순두부를 제조하기 위해, 비지를 분리해서 얻은 두유를 약 5 ~ 20℃로 냉각한 후, 냉각된 두유와 응고제가 균일하게 섞이도록 적당히 교반한다(응고제 사용량은 두유 1L 기준 약 2.5 ~ 4g을 물에 5 ~ 10배 희석해서 사용). 응고제가 혼합된 두유를 일정량씩 사각형의 플라스틱 용기 혹은 튜브에 주입한 후, 수조 중에서 가열하여 전체를 비단처럼 부드러운 상태로 응고시킨 다음(일반적으로 약 85℃ 에서 35 ~ 40분 정도 가열), 가열이 끝난 두부를 신속히 냉각하여 제조하였다.In order to prepare soft tofu, the soy milk obtained by separating the sesame is cooled to about 5 to 20 ° C., and then stirred properly so that the cooled soy milk and coagulant are uniformly mixed (the amount of coagulant used is about 2.5 to 4 g based on 1 L of soy milk). Dilute to 5 to 10 times). Soymilk mixed with coagulant is poured into a rectangular plastic container or tube by a certain amount, and then it is heated in a water bath to solidify the whole as silk (normally heated at about 85 ° C for 35 to 40 minutes). Finished tofu was prepared by cooling rapidly.
본 발명을 실시하기 위한 구체적인 내용중 사과산마그네슘의 용해속도별 실험예를 제외하고는 2분 15초 내지 5분 정도의 용해속도를 갖는 사과산마그네슘을 각 실험의 특징을 파악하기 용이한 조건으로 하여 동일하게 사용하였다.Except for the experimental examples for the dissolution rate of magnesium mate in the specific contents for carrying out the present invention, magnesium mate with a dissolution rate of about 2 minutes 15 seconds to 5 minutes is the same as the conditions easy to grasp the characteristics of each experiment Was used.
<비교예 12, 13, 14> 지효성, 속효성 응고제 종류에 따른 두부 제조<Comparative Examples 12, 13, 14> Preparation of tofu according to the types of slow-acting and fast-acting coagulants
농도가 10.5brix인 두유 500g에 지효성 응고제로 황산칼슘(비교예 12), 글루코노델타락톤(비교예 13)을 각각 1.3g씩 넣었고, 속효성 응고제로 염화마그네슘(비교예 14)을 1.3g 넣어 일반적인 두부 제조 방법으로 두부를 제조하였다.To 500 g of soy milk with a concentration of 10.5 brix, 1.3 g of calcium sulfate (Comparative Example 12) and gluconodelta-lactone (Comparative Example 13) were added as a sustained-release coagulant, and 1.3 g of magnesium chloride (Comparative Example 14) was added as a fast-acting coagulant. Tofu was prepared by the tofu manufacturing method.
<실험예 1> 유기산마그네슘, 유기산칼슘 종류에 따른 두부 특성 평가Experimental Example 1 Evaluation of Tofu Characteristics According to Magnesium Organic Acids and Calcium Organic Acids
상기 <실시예 1> 내지 <비교예 11>에 의해 응고제를 달리해 제조된 두부에 대한 반응시간 및 관능검사를 평가한 결과는 아래 <표 3> 및 <표 4>와 같이 나타내었다.The results of evaluating the reaction time and the sensory test on the tofu prepared by changing the coagulants according to the <Example 1> to <Comparative Example 11> are shown in Tables 3 and 4 below.
이때, 각각의 평가 방법은 다음과 같이 수행하였다.At this time, each evaluation method was performed as follows.
반응시간: 준비된 두유를 교반하면서 응고제를 투입한 시간부터 두유의 응고 반응이 일어나기까지 걸린 시간을 측정하였다.Reaction time: The time taken until the coagulation reaction of the soy milk occurred from the time the coagulant was added while stirring the prepared soy milk.
물성: 물성측정은 SUN SCIENTIFIC CO., LTD RheoMeter COMPAC-100 II를 이용하여 두부의 크기를 3*3*3 cm3 정육면체로 절단하여 샘플을 만들고, Adapta No.25 기기를 이용하여 강도, 경도 테스트 모드로 측정하였다.Properties: The physical properties were measured using SUN SCIENTIFIC CO., LTD RheoMeter COMPAC-100 II to cut the size of the tofu into 3 * 3 * 3 cm 3 cubes, and test the strength and hardness using the Adapta No.25 instrument. Measured in mode.
수율: 두유 500g 을 응고하여 3회 파쇄 후 0.2MPa 압력으로 20분간 압착 후 두부의 무게를 측정하여 (두유무게 / 두부무게)의 백분율로 계산하였다.Yield: 500 g of soy milk was solidified, crushed three times, pressed for 20 minutes at 0.2 MPa pressure, and the weight of the tofu was measured as a percentage of (soymilk weight / tofu weight).
관능검사: 제조된 두부 20g을 섭취 후 식감 및 풍미를 비교하여 관능검사를 실시하였다. 물성과 관능검사에 대한 평가는 편의상 아래 <표 2>와 같이 점수화하였다. Sensory Evaluation: After ingesting 20 g of the prepared tofu, the sensory test was performed by comparing the texture and flavor. The evaluation of physical properties and sensory evaluation was scored as shown in <Table 2> for convenience.
5점5 points 4점4 points 3점3 points 2점2 points 1점1 point 0점0 points
물성Properties 매우 우수Very good 우수Great 보통usually 나쁨Bad 매우 나쁨Very bad 검사 불가No check
관능검사Sensory evaluation 매우 우수Very good 우수Great 보통usually 나쁨Bad 매우 나쁨Very bad 섭취 불가Ingestion not possible
사과산Malic acid 마그네슘magnesium 푸마르산Fumaric acid 마그네슘magnesium 옥살산Oxalic acid 마그네슘magnesium 호박산Succinic acid 마그네슘magnesium 글루탐산Glutamic acid 마그네슘magnesium 아디프산Adipic acid 마그네슘magnesium
입경Particle diameter 5~30㎛5 ~ 30㎛ 5~30㎛5 ~ 30㎛ 5~30㎛5 ~ 30㎛ 5~30㎛5 ~ 30㎛ 5~30㎛5 ~ 30㎛ 5~30㎛5 ~ 30㎛
교반속도Stirring speed 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm
반응시간Reaction time 18초18 seconds 4초4 sec 반응없음no response 10초10 sec 반응없음no response 2초2 sec
물성Properties DATADATA 380g380 g 450g450 g -- 350g350 g -- 570g570 g
평가evaluation 5점5 points 3점3 points 0점0 points 5점5 points 0점0 points 2점2 points
중량weight 260g260 g 220g220 g -- 250g250 g -- 200g200 g
수율yield 52%52% 44%44% -- 50%50% -- 40%40%
관능검사Sensory evaluation 5점5 points 2점2 points 0점0 points 1점1 point 0점0 points 1점1 point
사과산Malic acid 칼슘calcium 푸마르산Fumaric acid 칼슘calcium 옥살산Oxalic acid 칼슘calcium 호박산Succinic acid 칼슘calcium 글루탐산Glutamic acid 칼슘calcium 아디프산Adipic acid 칼슘calcium
입경Particle diameter 5~30㎛5 ~ 30㎛ 5~30㎛5 ~ 30㎛ 5~30㎛5 ~ 30㎛ 5~30㎛5 ~ 30㎛ 5~30㎛5 ~ 30㎛ 5~30㎛5 ~ 30㎛
교반속도Stirring speed 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm
반응시간Reaction time 10초10 sec 13초13 sec 반응없음no response 13초13 sec 반응없음no response 2초2 sec
물성Properties DATADATA 380g380 g 370g370 g -- 330g330 g -- 550g550 g
평가evaluation 5점5 points 5점5 points 0점0 points 4점4 points 0점0 points 2점2 points
중량weight 260g260 g 260g260 g -- 260g260 g -- 220g220 g
수율yield 52%52% 52%52% -- 52%52% -- 44%44%
관능검사Sensory evaluation 3점3 points 4점4 points 0점0 points 1점1 point 0점0 points 1점1 point
<표 3> 및 <표 4>를 종합하여 분석한 결과, 두부응고제로서 가장 우수한 유기산염은 사과산마그네슘이었으며, 맛에서 다소 부족한 푸마르산칼슘이 두 번째로 우수하였다. 나머지 유기산염들은 응고반응에 문제가 있거나, 맛에서 문제가 있었다.As a result of the analysis of <Table 3> and <Table 4>, the most excellent organic acid salt as tofu coagulant was magnesium malic acid, and calcium fumarate, which was somewhat lacking in taste, was the second best. The remaining organic acid salts had problems with coagulation or taste.
<< 실험예Experimental Example 2>  2> 사과산마그네슘과Magnesium Malate 기존에 널리 상용화된 지효성 응고제 및 속효성 응고제 종류에 따른 두부 특성 평가 Evaluation of Tofu Characteristics According to Existing Commercially Available Suspended Coagulants and Fast-acting Coagulants
상기 <실시예 1>과 <비교예 12> 내지 <비교예 14>에 의해 응고제를 달리해 제조된 두부에 대한 반응시간 및 관능검사를 평가한 결과는 아래 <표 5>와 같이 나타내었다.The results of evaluating the reaction time and the sensory test on the tofu prepared by using different coagulants according to <Example 1> and <Comparative Example 12> to <Comparative Example 14> are shown in Table 5 below.
이때, 각각의 평가 방법은 상기 <실험예 1>과 같은 방법으로 수행하였다.At this time, each evaluation method was performed in the same manner as in <Experimental Example 1>.
사과산마그네슘Magnesium Malate 황산칼슘Calcium sulfate 글루코노Glucono 델타락톤(GDL)Deltalactone (GDL) 염화마그네슘Magnesium chloride
교반속도Stirring speed 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm
반응시간Reaction time 18초18 seconds 10초10 sec 25초25 seconds 2초2 sec
물성Properties DATADATA 380g380 g 350g350 g 380g380 g 500g500 g
평가evaluation 5점5 points 5점5 points 5점5 points 3점3 points
중량weight 260g260 g 250g250 g 260g260 g 220g220 g
수율yield 52%52% 50%50% 52%52% 44%44%
관능검사Sensory evaluation 5점5 points 3점3 points 3점3 points 4점4 points
동일 반응속도에서 지효성 응고제인 황산칼슘과 글루코노델타락톤이 속효성 응고제인 염화마그네슘보다 반응시간이 느린 것을 확인하였으며, 사과산마그네슘은 지효성 응고제인 황산칼슘보다도 반응시간이 느린 것을 확인할 수 있었다.At the same reaction rate, it was confirmed that calcium sulfate and gluconodeltalactone, which are slow-acting coagulants, were slower in reaction time than magnesium chloride, which is a fast-acting coagulant, and that the reaction time was slower than that of calcium sulfate, which is a slow-acting coagulant.
또한, 글루코노델타락톤과 사과산마그네슘의 보수성이 좋아 수율이 높은 것으로 확인되었으며, 염화마그네슘을 이용해 만든 두부의 경우 풍미가 우수하지만 보수성이 떨어져 식감이 거칠었다. 사과산마그네슘의 경우 풍미가 우수하고 부드러운 식감의 두부를 제조 할 수 있었다.In addition, the yield of gluconodelta-lactone and magnesium mate was confirmed to be good, and the yield was high. Tofu made using magnesium chloride had excellent flavor, but the texture was poor due to poor water retention. In the case of magnesium mate, tofu with excellent flavor and soft texture could be prepared.
<실험예 3> 사과산마그네슘 사용량 및 입경에 따른 목면두부 특성 평가<Experiment 3> Evaluation of cotton tofu characteristics according to the amount and particle size of magnesium malic acid
본 발명의 <실시예 1>의 목면두부 제조 방법에서 사과산마그네슘의 사용량과 입경을 달리해 물성 평가 및 관능검사를 확인하였다. 이때 두유와 응고제의 혼합조건은 모두 동일하게 하였고 각각의 평가 방법은 상기 <실험예 1>과 같은 방법으로 수행하였다.In the method of manufacturing cotton tofu of <Example 1> of the present invention, the physical property evaluation and the sensory test were confirmed by varying the amount and particle size of magnesium malic acid. At this time, the mixing conditions of the soy milk and the coagulant were all the same, and each evaluation method was performed in the same manner as in <Experimental Example 1>.
사과산마그네슘의 사용량을 달리하여 물성 및 관능검사를 실시한 결과는 <표 6>과 같다. 이때, 사용된 사과산마그네슘의 입경은 5 ~ 30 μm이었다.The results of the physical and sensory tests with different amounts of magnesium malic acid are shown in <Table 6>. At this time, the particle diameter of the used magnesium malate was 5 ~ 30 μm.
0.2%0.2% 0.25%0.25% 0.3%0.3% 0.4%0.4% 0.5%0.5% 0.6%0.6% 0.7%0.7% 0.8%0.8%
물성Properties DATADATA 260g260 g 340g340 g 380g380 g 410g410 g 430g430 g 450g450 g 520g520 g 610g610 g
평가evaluation 2점2 points 4점4 points 5점5 points 4점4 points 4점4 points 4점4 points 2점2 points 1점1 point
관능검사 Sensory evaluation 2점2 points 5점5 points 5점5 points 5점5 points 3점3 points 3점3 points 2점2 points 2점2 points
사과산마그네슘을 0.2 중량% 사용하였을 때 응고제가 다소 부족하여 미반응 두유가 잔존함으로서 물성 및 관능검사 결과 나쁜 것으로 나타났다. 그러나 사과산마그네슘을 0.25 내지 0.4 중량% 사용하였을 때는 물성 및 관능검사 결과 매우 우수 또는 우수한 것으로 나타났으나, 사과산마그네슘을 0.5 중량% 이상 사용하였을 때는 응고제의 사용량이 증가함과 비례적으로 과응고 반응이 심화되어, 물성 및 관능검사 결과는 점차 나빠지게 된다.When 0.2% by weight of magnesium malate was used, coagulants were somewhat insufficient, so that unreacted soymilk remained, indicating poor physical and sensory results. However, when 0.25 to 0.4% by weight of magnesium malic acid was used, the physical and sensory test showed very good or excellent.However, when 0.5% by weight or more of magnesium malic acid was used, the amount of coagulant increased and the proportion of hypercoagulation was increased. As the physical properties and sensory test results worsen.
따라서 사과산마그네슘을 0.25 중량% 내지 0.4 중량%를 사용하는 것이 가장 적합하며, 아래 <표 7>은 사과산마그네슘 0.3 중량%를 사용하여 입경에 따른 물성 및 관능검사를 실시한 결과이다.Therefore, it is most suitable to use 0.25 wt% to 0.4 wt% of magnesium mate, and Table 7 below shows the results of physical and sensory tests according to particle diameters using 0.3 wt% of magnesium mate.
0.3μm 이하0.3μm or less 0.3μm~8μm0.3 μm to 8 μm 8μm~30μm8 μm to 30 μm 30μm 이상30 μm or more
물성Properties DATADATA 490g490 g 420g420 g 380g380 g 310g310 g
평가evaluation 3점3 points 5점5 points 5점5 points 4점4 points
관능검사 Sensory evaluation 2점2 points 5점5 points 4점4 points 2점2 points
입경이 0.3 μm 이하 일 때는 과응고 반응이 일어나 보수성이 떨어져 두부가 거칠고 단단해졌으며, 입경이 30 μm 이상일 때는 응고반응이 약해 두부의 결착력이 떨어져, 두 경우 모두 물성 및 관능검사 결과는 나쁜 것으로 나타났다. 그러나 사과산마그네슘의 입경이 0.3 내지 30 μm일 때 물성 및 관능검사 결과 우수한 것으로 나타났다. 특히, 보다 바람직하게는 목면두부 제조용 사과산마그네슘의 입경이 0.3 내지 8 μm 에서 가장 적합하였다.When the particle size was less than 0.3 μm, the coagulation reaction occurred, resulting in poor water retention, resulting in coarse and hardening. When the particle size was more than 30 μm, the coagulation reaction was weak and the binding strength of the head was poor. In both cases, physical and sensory test results were poor. However, when the particle size of magnesium mate was 0.3 to 30 μm, physical and sensory test results showed excellent results. In particular, more preferably, the particle size of magnesium malate for making cotton tofu was most suitable at 0.3 to 8 μm.
<실험예 4> 사과산마그네슘 사용량 및 입경에 따른 연순두부 특성 평가<Experiment 4> Evaluation of soft tofu characteristics according to the amount and particle size of magnesium malic acid
본 발명의 <실시예 1>의 연순두부 제조 방법에서 사과산마그네슘 사용량을 달리하고 사과산마그네슘 입경을 달리해 물성 평가 및 관능검사를 확인하였다. 이때 두유와 응고제의 혼합조건은 모두 동일하게 하였고 각각의 평가 방법은 상기 <실험예 1>과 같은 방법으로 수행하였다.In the method for preparing soft tofu of <Example 1> of the present invention, the amount of magnesium malic acid used and the particle size of magnesium malic acid were changed to confirm physical property evaluation and sensory test. At this time, the mixing conditions of the soy milk and the coagulant were all the same, and each evaluation method was performed in the same manner as in <Experimental Example 1>.
사과산마그네슘의 사용량을 달리하여 물성 및 관능검사를 실시한 결과는 <표 8>과 같다. 이때 사용된 사과산마그네슘의 입경은 0.3 ~ 1.6 μm이다.The results of the physical and sensory tests with different amounts of magnesium malic acid are shown in <Table 8>. At this time, the particle size of magnesium mate used is 0.3 ~ 1.6 μm.
0.2%0.2% 0.25%0.25% 0.3%0.3% 0.35%0.35% 0.4%0.4% 0.45%0.45% 0.5%0.5% 0.6%0.6%
물성Properties DATADATA 90g90 g 150g150 g 200g200 g 180g180 g 180g180 g 170g170 g 160g160 g 150g150 g
평가evaluation 2점2 points 3점3 points 5점5 points 5점5 points 5점5 points 5점5 points 4점4 points 3점3 points
관능검사 Sensory evaluation 2점2 points 4점4 points 5점5 points 5점5 points 5점5 points 4점4 points 2점2 points 2점2 points
사과산마그네슘을 0.2 중량% 사용하였을 때 응고제가 다소 부족하여 미반응 두유가 잔존함으로서 물성 및 관능검사 결과 나쁜 것으로 나타났다. 그러나 사과산마그네슘을 0.25 내지 0.45 중량% 사용하였을 때는 물성 및 관능검사 결과 매우 우수 또는 우수한 것으로 나타났으며, 사과산마그네슘을 0.5 중량% 이상 사용하였을 때는 응고제의 사용량이 증가함과 비례적으로 과응고 반응이 심화되어 물성 및 관능검사 결과는 점차 나빠지게 된다.When 0.2% by weight of magnesium malate was used, coagulants were somewhat insufficient, so that unreacted soymilk remained, indicating poor physical and sensory results. However, when 0.25 to 0.45% by weight of magnesium mate was used, the physical and sensory test showed very good or excellent results. When 0.5% by weight or more of magnesium materate was used, the amount of coagulant increased and the proportion of hypercoagulation was increased. As the physical properties and sensory test results worsen.
따라서 사과산마그네슘을 0.25 중량% 내지 0.45 중량%를 사용하는 것이 가장 적합하며, 아래 <표 9>는 사과산마그네슘 0.3 중량%를 사용하여 입경에 따른 물성 및 관능검사를 실시한 결과이다.Therefore, it is most appropriate to use 0.25% to 0.45% by weight of magnesium mate, and Table 9 below shows the results of physical and sensory tests according to particle diameters using 0.3% by weight of magnesium materate.
0.3μm ~1.6μm0.3 μm to 1.6 μm 1.6μm~3μm1.6 μm to 3 μm 3μm~5μm3 μm to 5 μm 5μm~8μm5 μm to 8 μm
물성Properties DATADATA 200g200 g 160g160 g 140g140 g 120g120 g
평가evaluation 5점5 points 4점4 points 3점3 points 3점3 points
관능검사Sensory evaluation 5점5 points 4점4 points 2점2 points 2점2 points
목면두부와 달리 연순두부의 제조방법 특성상 응고제가 오랫동안 침강하지 않고 냉두유 중 고르게 분산되어 있어야 하는데 입경이 3 μm 이상일 때는, 응고제의 분산 불균일성이 나타나 물성 및 관능검사 결과 나쁜 것으로 나타났다. 그러나 사과산마그네슘의 입경은 0.3 내지 3 μm일 때 물성 및 관능검사 결과 우수한 것으로 나타났으며 보다 바람직하게는 0.3 내지 1.6 μm 일 때 가장 적합하였다.Unlike cotton tofu, the coagulant should be dispersed evenly in cold soybean milk without sedimentation for a long time due to the manufacturing method of soft tofu. However, the particle size of magnesium mate was found to be excellent when the physical properties and sensory tests were 0.3 to 3 μm, more preferably 0.3 to 1.6 μm.
<실험예 5> 용해속도가 상이한 사과산마그네슘으로 제조된 두부 특성 평가Experimental Example 5 Characterization of Tofu Prepared from Magnesium Macarate with Different Dissolution Rates
본 발명의 <실시예 1>의 목면두부 제조 방법 및 연순두부 제조 방법에서 용해속도가 상이한 사과산마그네슘을 응고제로 사용한 두부의 물성 평가 및 관능검사를 실시하였다. 이때 두유와 응고제의 혼합조건은 모두 동일하게 하였고 각각의 평가 방법은 상기 <실험예 1>과 같은 방법으로 수행하였다. 사용한 사과산마그네슘의 사용량은 0.3 중량% 이며, 입경은 목면두부 제조시에는 5 ~ 30 μm 이었으며, 연순두부 제조시에는 0.3 ~ 3 μm 이었다.In the method of manufacturing cotton tofu and method of producing soft tofu of <Example 1> of the present invention, physical properties evaluation and sensory evaluation of tofu using magnesium malic acid having different dissolution rates as a coagulant were carried out. At this time, the mixing conditions of the soy milk and the coagulant were all the same, and each evaluation method was performed in the same manner as in <Experimental Example 1>. The amount of magnesium magnesium acrylate used was 0.3% by weight, and the particle diameter was 5-30 μm in the preparation of cotton tofu, and 0.3-3 μm in the preparation of soft tofu.
아래 <표 10>은 사과산마그네슘의 용해속도에 따른 목면두부 물성 및 관능검사를 실시한 결과이다.<Table 10> is the results of the cotton tofu properties and sensory tests according to the dissolution rate of magnesium malic acid.
시험번호Exam number 1One 22 33 44 55 66
용해속도Dissolution rate 6초6 sec 38초38 seconds 2분15초2 minutes 15 seconds 5분5 minutes 8분5초8 minutes 5 seconds 15분10초15 minute, 10 seconds
교반속도Stirring speed 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm
반응시간Reaction time 1초1 sec 5초5 sec 13초13 sec 18초18 seconds 30초30 seconds 65초65 seconds
물성Properties DATADATA 540g540 g 490g490 g 410g410 g 380g380 g 360g360g 340g340 g
평가evaluation 1점1 point 2점2 points 4점4 points 5점5 points 4점4 points 3점3 points
중량weight 220220 230230 250250 260260 250250 250250
수율yield 44%44% 46%46% 50%50% 52%52% 50%50% 50%50%
관능검사 Sensory evaluation 1점1 point 2점2 points 4점4 points 5점5 points 4점4 points 3점3 points
목면두부의 경우 용해속도가 6초인 사과산마그네슘은 반응시간이 1초로 너무 빨라서 제어가 어려우며, 용해속도가 15분 10초인 것은 반응시간이 65초로 너무 느려 생산성이 떨어져 바람직하지 않다.Magnesium malate, which has a dissolution rate of 6 seconds for cotton tofu, is difficult to control because the reaction time is too fast as 1 second, and a dissolution rate of 15 minutes and 10 seconds is not preferable because the reaction time is too slow as 65 seconds.
아래 <표 11>은 사과산마그네슘의 용해속도에 따른 연순두부 물성 및 관능검사를 실시한 결과이다.<Table 11> is the result of the soft tofu properties and sensory tests according to the dissolution rate of magnesium malic acid.
시험번호Exam number 1One 22 33 44 55 66
용해속도 Dissolution rate 2초2 sec 38초38 seconds 2분15초2 minutes 15 seconds 5분5 minutes 8분5초8 minutes 5 seconds 15분10초15 minute, 10 seconds
물성Properties DATADATA 160g160 g 170g170 g 200g200 g 180g180 g 150g150 g 140g140 g
평가evaluation 3점3 points 3점3 points 5점5 points 4점4 points 2점2 points 1점1 point
관능검사 Sensory evaluation 2점2 points 3점3 points 5점5 points 4점4 points 2점2 points 1점1 point
연순두부의 경우 냉두유에 응고제를 첨가한 후 일정시간 가열하여 두유를 응고시키는 제조 특성상 용해속도가 15분 10초인 것은 응고시간이 부족하여 물성 및 관능검사 결과 나쁜 것으로 나타났으며, 용해속도가 6초인 것은 물성은 양호하였으나 이수현상이 보여 관능검사 결과 나쁜 것으로 나타났다.In the case of soft tofu, the dissolution rate of 15 minutes and 10 seconds was solidified due to the lack of coagulation time. Physical property was good, but the completion of phenomena showed bad results.
<표 10> 및 <표 11>을 종합해 보면, 목면두부, 연순두부 모두 사과산마그네슘의 용해속도가 2분 15초 내지 5분일 때 물성 및 관능검사 결과가 우수해 사용하기 가장 적합하나 목면두부는 용해속도가 좀 더 느려도, 연순두부는 용해속도가 좀 더 빨라도 사용 가능하다.In summary, <Table 10> and <Table 11> show that both the tofu and the soft tofu are most suitable for use when the dissolution rate of magnesium malic acid is 2 minutes 15 seconds to 5 minutes. Even if the dissolution rate is slower, soft tofu can be used even if the dissolution rate is faster.
<< 실험예Experimental Example 6> 용해속도가 상이한  6> different dissolution rate 사과산마그네슘들의Of magnesium malic acid 혼합으로 이루어진 응고제로 제조된 두부 특성 평가 Characterization of Tofu Prepared with Coagulant Combination
본 발명의 <실시예 1>의 목면두부 제조 방법 및 연순두부 제조 방법에서 용해속도가 38초, 15분 10초로 상이한 2종의 사과산마그네슘을 적절히 혼합하여 중간 용해속도를 갖는 응고제로 만들어 그로부터 제조한 두부의 물성 평가 및 관능검사를 실시하였다. 이때 두유와 응고제의 혼합조건은 모두 동일하게 하였고 각각의 평가 방법은 상기 <실험예 1>과 같은 방법으로 수행하였다. 사용한 사과산마그네슘의 사용량은 0.3 중량% 이며, 입경은 목면두부 제조시에는 5 ~ 30 μm 이었으며, 연순두부 제조시에는 0.3 ~ 3 μm이었다.In the method for preparing the cotton tofu of <Example 1> of the present invention and the method for preparing soft tofu, two kinds of magnesium malic acid, each having a dissolution rate of 38 seconds and 15 minutes and 10 seconds, were appropriately mixed to prepare a coagulant having an intermediate dissolution rate, and prepared therefrom. Tofu properties and sensory evaluation were performed. At this time, the mixing conditions of the soy milk and the coagulant were all the same, and each evaluation method was performed in the same manner as in <Experimental Example 1>. The amount of magnesium magnesium acrylate used was 0.3% by weight, and the particle size was 5 to 30 μm in the preparation of cotton tofu, and 0.3 to 3 μm in the preparation of soft tofu.
아래 <표 12>는 혼합한 사과산마그네슘의 중간 용해속도에 따른 목면두부 물성 및 관능검사를 실시한 결과이다.Table 12 below shows the results of the cotton tofu properties and sensory tests according to the intermediate dissolution rate of the mixed magnesium malic acid.
시험번호Exam number 1One 22 33 44
혼합비율Mixing ratio 38초38 seconds 100%100% 70%70% 50%50% 0%0%
15분 10초15 minutes 10 seconds 0%0% 30%30% 50%50% 100%100%
용해속도Dissolution rate 38초38 seconds 2분 10초2 minutes 10 seconds 9분 20초9 minutes 20 seconds 15분 10초15 minutes 10 seconds
교반속도Stirring speed 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm 1800rpm1800 rpm
반응시간Reaction time 5초5 sec 11초11 seconds 35초35 seconds 65초65 seconds
물성Properties DATADATA 540g540 g 430g430 g 360g360g 340g340 g
평가evaluation 1점1 point 4점4 points 5점5 points 3점3 points
중량weight 220220 250250 260260 250250
수율yield 44%44% 50%50% 52%52% 50%50%
관능검사 Sensory evaluation 1점1 point 4점4 points 5점5 points 3점3 points
아래 <표 13>은 혼합한 사과산마그네슘의 중간 용해속도에 따른 연순두부 물성 및 관능검사를 실시한 결과이다.<Table 13> is the result of the soft tofu properties and sensory tests according to the intermediate dissolution rate of the mixed magnesium malic acid.
시험번호Exam number 1One 22 33 44
혼합비율Mixing ratio 38초38 seconds 100%100% 70%70% 50%50% 0%0%
15분 10초15 minutes 10 seconds 0%0% 30%30% 50%50% 100%100%
용해속도Dissolution rate 38초38 seconds 2분 10초2 minutes 10 seconds 9분 20초9 minutes 20 seconds 15분 10초15 minutes 10 seconds
물성Properties DATADATA 170g170 g 210g210 g 180g180 g 140g140 g
평가evaluation 3점3 points 5점5 points 4점4 points 1점1 point
관능검사Sensory evaluation 3점3 points 5점5 points 4점4 points 1점1 point
<표 12> 및 <표 13>을 종합해 보면, 용해속도가 38초, 15분 10초로 상이한 2종의 사과산마그네슘을 적절히 혼합하여 중간 용해속도를 갖는 응고제로 만들 수 있었고 그로부터 제조한 목면두부, 연순두부의 물성 및 관능검사 결과가 앞선 <실험예 5> 결과와 유사하다는 것을 확인하였다.In Table 12 and Table 13, two kinds of magnesium malic acid with different dissolution rates of 38 seconds, 15 minutes and 10 seconds were properly mixed to form a coagulant having a medium dissolution rate. The physical properties and sensory test results of soft tofu were confirmed to be similar to the previous <Experiment 5> results.

Claims (14)

  1. 사과산마그네슘(Magnesium Malate)을 포함하는 두부 제조용 응고제.Coagulant for tofu production containing magnesium malate.
  2. 제 1항에 있어서, 상기 사과산마그네슘은 유사 결정 다형현상(수화물·용매화물)을 갖는 것을 특징으로 하는 두부 제조용 응고제.The coagulant for tofu production according to claim 1, wherein the magnesium malate has a pseudocrystalline polymorphism (hydrate / solvate).
  3. 제 2항에 있어서, 유사 결정 다형현상(수화물·용매화물)을 갖는 사과산마그네슘은 용해속도가 30초 ~ 15분 사이인 것을 특징으로 하는 두부 제조용 응고제.The coagulant for tofu production according to claim 2, wherein the magnesium malate having a pseudocrystalline polymorphism (hydrate / solvate) has a dissolution rate of 30 seconds to 15 minutes.
  4. 제 1항에 있어서, 상기 사과산마그네슘의 입경은 0.3 μm 내지 250 μm인 것을 특징으로 하는 두부 제조용 응고제.The coagulant for tofu production according to claim 1, wherein the magnesium malic acid has a particle diameter of 0.3 µm to 250 µm.
  5. 제 4항에 있어서, 응고 후 파쇄 및 압착과정이 있는 두부의 경우, 사과산마그네슘의 입경은 0.3 내지 30 μm이고, 응고 후 파쇄 및 압착과정이 없는 두부의 경우 사과산마그네슘의 입경은 0.3 내지 3 μm인 것을 특징으로 하는 두부 제조용 응고제.According to claim 4, in the case of tofu having a crushed and pressed process after coagulation, the particle size of magnesium malic acid is 0.3 to 30 μm, and the particle diameter of magnesium mate is 0.3 to 3 μm for tofu without a crushing and compression process after coagulation A coagulant for tofu production, characterized in that.
  6. 제 1항에 있어서, 상기 두부 제조용 응고제는 용해속도가 서로 다른 1종 이상의 사과산마그네슘을 더 포함하는 것을 특징으로 하는 두부 제조용 응고제.The coagulant for tofu production according to claim 1, wherein the coagulant for tofu production further comprises one or more kinds of magnesium malic acid having different dissolution rates.
  7. 제 6항에 있어서, 상기 용해속도는 30초 ~ 15분 사이인 것을 특징으로 하는 두부 제조용 응고제.7. The coagulant for tofu preparation according to claim 6, wherein the dissolution rate is between 30 seconds and 15 minutes.
  8. 제 1항에 있어서, 상기 두부 제조용 응고제는 글루코노델타락톤(GDL), 염화마그네슘, 황산칼슘, 황산마그네슘, 염화칼슘로 이루어진 군에서 선택된 1종 이상의 응고제를 더 포함하는 것을 특징으로 하는 두부 제조용 응고제.The coagulant for tofu manufacturing according to claim 1, wherein the coagulant for preparing tofu further comprises one or more coagulants selected from the group consisting of gluconodeltalactone (GDL), magnesium chloride, calcium sulfate, magnesium sulfate, and calcium chloride.
  9. 제 1항에 있어서, 상기 두부 제조용 응고제는 두유에 용이하게 분산시킬 목적으로 물에 5 ~ 40 중량% 현탁액으로 만드는 것을 특징으로 하는 두부 제조용 응고제.The coagulant for tofu manufacturing according to claim 1, wherein the coagulant for preparing tofu is made into a suspension of 5 to 40% by weight in water for the purpose of easily dispersing it in soy milk.
  10. 제 1항에 있어서, 상기 두부 제조용 응고제는 두유 1L에 대해 유효성분 기준 0.25 내지 0.45 중량% 첨가하는 것을 특징으로 하는 두부 제조용 응고제.The coagulant for tofu manufacturing according to claim 1, wherein the coagulant for preparing tofu is added in an amount of 0.25 to 0.45% by weight based on 1L of soymilk.
  11. 제 1항 내지 제 10항 중 어느 한 항의 사과산마그네슘을 포함하는 두부 제조용 응고제를 첨가하는 단계를 포함하는 두부의 제조 방법.11. A method for preparing tofu, comprising the step of adding a coagulant for preparing tofu comprising the magnesium malic acid of any one of claims 1 to 10.
  12. 제 11항에 있어서, The method of claim 11,
    1) 대두를 수침한 후 물을 주입하여 마쇄하는 단계;1) immersing soybeans and injecting water to crush;
    2) 가열하는 단계;2) heating;
    3) 여과하여 비지를 분리하는 단계;3) filtration to separate the busy;
    4) 사과산마그네슘을 포함하는 두부 제조용 응고제를 첨가한 후 응고시키는 단계; 및4) coagulating after adding a coagulant for preparing tofu containing magnesium malate; And
    5) 응고된 덩어리를 성형 또는 압착하는 단계;를 포함하는 것을 특징으로 하는 두부의 제조 방법.5) forming or compressing the solidified mass; manufacturing method of tofu comprising a.
  13. 제 1항 내지 제 10항 중 어느 한 항의 사과산마그네슘을 포함하는 두부 제조용 응고제를 이용하여 제조된 두부.A tofu prepared by using a coagulant for tofu production comprising the magnesium malic acid salt of any one of claims 1 to 10.
  14. 제 13항에 있어서, 상기 두부는 목면두부, 연순두부 또는 비단두부인 것을 특징으로 하는 두부.15. The tofu of claim 13, wherein the tofu is a tofu, soft tofu or silk tofu.
PCT/KR2016/013784 2016-11-25 2016-11-28 Coagulant for manufacturing tofu comprising magnesium malate WO2018097370A1 (en)

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Citations (4)

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Publication number Priority date Publication date Assignee Title
KR19990074384A (en) * 1998-03-10 1999-10-05 박창규 Tofu coagulant
KR20010099427A (en) * 2001-09-27 2001-11-09 인만진 Bean-curd containing chlorella and a process for the preparation of bean-curd containing chlorella
KR20050108956A (en) * 2004-05-14 2005-11-17 박태광 A bean-curd and there of production method for thermal waters
JP2015050970A (en) * 2013-09-09 2015-03-19 扶桑化学工業株式会社 Coagulant for soybean curd

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KR101141260B1 (en) 2009-12-24 2012-05-04 주식회사 태진지엔에스 Coagulant for bean-curd and process for preparation thereof

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KR19990074384A (en) * 1998-03-10 1999-10-05 박창규 Tofu coagulant
KR20010099427A (en) * 2001-09-27 2001-11-09 인만진 Bean-curd containing chlorella and a process for the preparation of bean-curd containing chlorella
KR20050108956A (en) * 2004-05-14 2005-11-17 박태광 A bean-curd and there of production method for thermal waters
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