WO2016086657A1 - Method for compacting softwood into hardwood - Google Patents

Method for compacting softwood into hardwood Download PDF

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Publication number
WO2016086657A1
WO2016086657A1 PCT/CN2015/083202 CN2015083202W WO2016086657A1 WO 2016086657 A1 WO2016086657 A1 WO 2016086657A1 CN 2015083202 W CN2015083202 W CN 2015083202W WO 2016086657 A1 WO2016086657 A1 WO 2016086657A1
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Prior art keywords
temperature
cork
treatment
pressure
pressure treatment
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PCT/CN2015/083202
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French (fr)
Chinese (zh)
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王凯
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王凯
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Priority to JP2017510903A priority Critical patent/JP6321288B2/en
Publication of WO2016086657A1 publication Critical patent/WO2016086657A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K7/00Chemical or physical treatment of cork

Definitions

  • the invention relates to a method for preparing hardwood, in particular to a method for applying cork compaction into hardwood.
  • Hard wood is solid but slow to grow, and the wooden structure is fine and compact. Generally, such wood has a large specific gravity. These woods are hard and fine, the color is gorgeous, the patterns are beautiful and delicate, they are the superior materials for furniture and wood products, so the price is very expensive, and the cork is composed of many flat cells arranged by radiation.
  • the cell cavity often contains resin and tannin compounds.
  • the cells are filled with air.
  • the texture is soft, flexible, and light in weight, but the growth cycle is short.
  • the price is lower than the price of hardwood. It is generally used for furniture and wood products. Excipients or core materials are used.
  • the pattern of cork is rough and bold, and it has a feeling of landscape painting.
  • CN1876343 discloses a high temperature hydrothermal treatment method for wood
  • CN102431067 discloses a pretreatment process for atmospheric pressure superheated steam for improving the dimensional stability of wood
  • CN102225566 discloses A method for producing high-temperature heat-treated wood, which is to improve the stability, hygroscopicity and corrosion resistance of the wood itself by means of high-temperature steam, etc., which does not substantially change the characteristics of the cork, making it a tough material. Hardwood with high strength and high wear resistance.
  • the present invention has developed a method for applying cork compaction into hardwood, which can fully improve the softness of the softwood, the strength of the soft wood, and the density from the cell structure inside the cork. Low and low hardness defects make it a hard material with high strength, high wear resistance and high strength.
  • the invention provides a method for applying softwood compaction into hardwood, the method comprising the following steps:
  • High temperature and high pressure treatment applying a certain pressure to the cork at a certain temperature for high temperature and high pressure treatment
  • Continuous pressure treatment the cork after high temperature and high pressure treatment is applied with a certain pressure at a certain temperature to carry out continuous pressure treatment
  • High temperature decompression treatment the cork after the continuous pressure treatment is subjected to a reduced pressure treatment at a certain temperature
  • Cooling and constant pressure health treatment The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
  • the invention adopts high temperature and high pressure treatment on the cork, so that the honeycomb structure in the cork begins to change the flat structure.
  • the specific gravity increases from 70 kg/m 3 to 450 kg/m 3 , and the stability and energy thereof
  • the indicators after the test were significantly improved.
  • the internal cell structure of the wood before and after the high temperature and high pressure treatment has changed dramatically, from the honeycomb structure before treatment to the solid core after treatment. Tissue structure.
  • the invention further applies the continuous pressure treatment to the soft wood treated by high temperature and high pressure, and the tissue structure of the wood cell is subjected to strong pressure, and the cellular state structure of the remaining part of the cork cell and the flat state structure after the high temperature and high pressure treatment are turned into linear strips.
  • the shape of the shape increases the specific gravity of the cork to about 700 kg/m 3 .
  • the corrugated cork is subjected to high-temperature decompression treatment, and the moisture content of the prepared cork is controlled within a range of 5% to 7%, thereby providing anticorrosive performance of the prepared hardwood. Further processing the cork after high-temperature decompression treatment can naturally restore the linear strip state inside the treated cork cells to a flat structure state, and maintain the rich elasticity of the wood.
  • the preparation method provided by the invention is simple, and the soft wood can be turned into a hard material with high strength, high wear resistance and high strength by the above several steps.
  • the softwood referred to in the present invention is a softwood material such as pine, fir, eucalyptus, nanmu and eucalyptus.
  • the cork provided by the invention is pretreated and then subjected to high temperature and high pressure treatment; the cork pretreatment is to process the cork into a sheet, dry, control the moisture content of the sheet, and position the dried sheet. Sanding treatment.
  • the method for applying cork compaction into hardwood comprises the following steps:
  • Cork pretreatment processing cork into sheet, drying, controlling the moisture content of the sheet, and drying the sheet for positioning sanding;
  • Cooling and constant-pressure health treatment The cork after high-temperature decompression treatment is cooled in a confined space under constant pressure.
  • the method for applying cork compaction into hardwood provided by the present invention is a treatment such as high temperature, high pressure, and continuous pressure in a closed space.
  • a treatment such as high temperature, high pressure, and continuous pressure in a closed space.
  • the hardwood has a specific gravity of 800-900 kg/m 3 and a hardness of 9H.
  • the cell wall damage degree can be controlled to about 30%, so that no rebound phenomenon occurs during the preparation process.
  • the pretreated softwood is subjected to steam preheating and pressure treatment, and then subjected to high temperature and high pressure treatment; the method comprises the following steps:
  • Cork pretreatment processing cork into sheet, drying, controlling the moisture content of the sheet, and drying the sheet for positioning sanding;
  • High temperature and high pressure treatment the cork after steam preheating and pressure treatment is applied with a certain pressure at a certain temperature, and the high temperature and high pressure treatment is carried out under the condition of intermittent or continuous steam introduction, and the time for introducing steam is not more than High temperature and high pressure treatment time;
  • Continuous pressure treatment the cork after high temperature and high pressure treatment is applied with a certain pressure at a certain temperature, and the continuous pressure treatment is carried out under the condition of intermittent or continuous steam introduction, and the time of steam introduction is not greater than the continuous pressure treatment. time;
  • High-temperature decompression treatment the cork after the continuous pressure treatment is subjected to a reduced pressure treatment at a certain temperature
  • Cooling and constant pressure health treatment The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
  • the steps of high temperature, high pressure, and continuous pressure treatment may not be performed in a sealed space, and in order to exclude components such as resins, tannin compounds, and impurities in the cork cells,
  • the invention adopts steam preheating and pressure curing treatment on the cork, and steam is introduced into the high temperature and high pressure and the continuous pressure treatment process. Since the cork observed under the microscope is composed of thousands of dead cells like a honeycomb, the cells are filled with air, forming a closed airbag, which is used to reduce the contraction of the cells and increase the pressure inside the cells.
  • the present invention is subjected to steam preheating and pressure treatment of the cork; after the steam preheating and curing the cork, the cell shrinkage becomes smaller, and the intracellular pressure rises and the cells shrink. At the same time, it retains the function of the original cells and revives the cells.
  • steam is introduced, the purpose of which is to prevent the structural molecules inside the cork from being quickly cracked and broken, but the aerobic type of steam is injected into the inner nest cells of the cork by pressure, and The original air, resin and tannin compounds in the internal structure are evenly discharged.
  • the temperature is 120-150 ° C
  • the pressure is 15-35 kg / cm 2
  • the high temperature and high pressure treatment time is 3-10 min
  • the temperature is 160-190 ° C
  • the pressure is 15-35 kg/cm 2
  • the pressing speed is 50-80 mm/min
  • the time of the continuous pressure treatment is 4-10 min
  • the temperature during the high-temperature decompression treatment the temperature 150-200 ° C
  • high temperature decompression treatment time is 2-10min
  • the pressure is reduced to 5-15 kg / cm 2
  • the time of cooling and constant pressure health treatment is 2-7min
  • the constant pressure is the standard atmospheric pressure
  • the temperature is lowered to room temperature.
  • the temperature of the steam is 120-200 ° C, and the steam is introduced for 2-10 min; preferably, the steam is introduced during the high temperature and high pressure treatment The time is 3-10 min, and the temperature of the steam is 140-170 ° C; preferably, during the continuous pressure treatment, the steam is introduced for 4-10 min, and the steam is introduced at a temperature of 100-150 ° C.
  • the moisture content of the control sheet is 5%-7%.
  • the method for applying cork compaction into hardwood provided by the present invention is carried out in a confined space, and the moisture content of the sheet needs to be controlled within a range of 5% to 7%. If the water content is too low, the resin in the cork cell cannot be The tannin compound is excluded. If the moisture content is too high, the cork is easily cracked, which affects the quality of the prepared hardwood.
  • the moisture content of the control sheet is 12%-17%.
  • the method for applying cork compaction into hardwood provided by the present invention is carried out in a non-closed space, and it is required to control the moisture content of the sheet in the range of 12%-17%, and the control is within this range because the preparation process is passed.
  • the method of steaming removes the resin and the tannin compound. If the moisture content of the sheet is too low, the cost of preparation is increased. At the same time, the purpose of steaming is to replace the water and steam in the cork with the water content. High is not conducive to the elimination of resins and tannin compounds.
  • the high temperature and high pressure treatment and the continuous pressure treatment step also include introducing steam of different colors and/or steam of different odors.
  • the invention can change the surface of the wood into various colors during the process of changing the cork into hardwood by introducing steam with different colors and odors, or the wood can emit various aromas; for example; Special flavors such as rosewood, rosewood and various redwoods.
  • the cork is changed into a hardwood, and the inner cell of the cork can be changed into a linear strip state, so that the treated cork has the characteristics and stability of the hardwood;
  • the air, resin, tannin compound and other impurities inside the cork can be excluded, so that the treated cork has the tough texture of hardwood;
  • the obtained hardwood is boiled at high temperature for 20 minutes, the transverse wetness is zero, the longitudinal wetness is 0.2%, and the hardness reaches 9H.
  • the shrinkage rate can reach 15-30%, and the water content can reach 5-7%;
  • the hardwood when steam is introduced, the hardwood can be changed into a variety of colors, patterns and smells of wood;
  • the method for preparing softwood compacted into hardwood provided by the invention has low cost and no pollution, and the prepared hardwood is resistant to high temperature and water, boiled, hard and wearable, has good surface gloss, and requires no painting, painting and the like when manufacturing wood products. , is a green product.
  • Example 1 Method for applying cork compaction to hardwood
  • the method comprises the following steps:
  • Cork pretreatment processing cork into sheet, drying, controlling the moisture content of the sheet, and drying the sheet for positioning sanding;
  • Cooling and constant-pressure health treatment The cork after high-temperature decompression treatment is cooled in a confined space under constant pressure.
  • the method comprises the following steps:
  • Cork pretreatment processing cork into sheet, drying, controlling the moisture content of the sheet, and drying the sheet for positioning sanding;
  • High temperature and high pressure treatment the cork after steam preheating and pressure treatment is applied with a certain pressure at a certain temperature, and the high temperature and high pressure treatment is carried out under the condition of intermittent or continuous steam introduction, and the time for introducing steam is not more than High temperature and high pressure treatment time;
  • Continuous pressure treatment the cork after high temperature and high pressure treatment is applied with a certain pressure at a certain temperature, and the continuous pressure treatment is carried out under the condition of intermittent or continuous steam introduction, and the time of steam introduction is not greater than the continuous pressure treatment. time;
  • High-temperature decompression treatment the cork after the continuous pressure treatment is subjected to a reduced pressure treatment at a certain temperature
  • Cooling and constant pressure health treatment The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
  • the method comprises the following steps:
  • the cork is applied at a temperature of 130 ° C, a pressure of 30 kg / cm 2 , high temperature and high pressure treatment, high temperature and high pressure treatment time is 5 min;
  • Continuous pressure treatment the cork after high temperature and high pressure treatment is applied at a temperature of 170 ° C, a pressure of 30 kg / cm 2 , a pressurization speed of 65 mm / min, and a continuous pressure treatment, the time of the continuous pressure treatment is 5 min ;
  • High temperature decompression treatment the cork after continuous pressure treatment is treated at a temperature of 170 ° C for 3 min under reduced pressure to bring the pressure to 10 kg/cm 2 ;
  • Cooling and constant pressure health treatment The cork after high temperature and pressure reduction treatment is cooled under standard atmospheric pressure for 3 minutes to lower the temperature to room temperature.
  • the method comprises the following steps:
  • Cork pretreatment the cork is processed into a sheet, dried, and the moisture content of the sheet is controlled to 5%, and the dried sheet is subjected to positioning sanding treatment;
  • the pretreated cork is applied at a pressure of 30 kg/cm 2 at 125 ° C, and subjected to high temperature and high pressure treatment in a closed space, and the time for high temperature and high pressure treatment is 4 min;
  • Cooling and constant-pressure health treatment The cork after high-temperature decompression treatment is cooled in a confined space under constant pressure.
  • the method comprises the following steps:
  • Cork pretreatment the cork is processed into a sheet, dried, and the moisture content of the sheet is controlled to 6%, and the dried sheet is subjected to positioning sanding treatment;
  • the pretreated cork is applied at a pressure of 25 kg/cm 2 at 130 ° C, and subjected to high temperature and high pressure treatment in a closed space, and the time for high temperature and high pressure treatment is 6 min;
  • Cooling and constant-pressure health treatment The cork after high-temperature decompression treatment is cooled in a confined space under constant pressure.
  • the method comprises the following steps:
  • Cork pretreatment the cork is processed into a sheet, dried, and the moisture content of the sheet is controlled to 5%, and the dried sheet is subjected to positioning sanding treatment;
  • the pretreated cork is applied at a pressure of 25 kg/cm 2 at 120 ° C, and subjected to high temperature and high pressure treatment in a closed space, and the time of high temperature and high pressure treatment is 6 min;
  • Cooling and constant pressure health treatment The cork after high temperature and pressure reduction treatment is cooled under standard atmospheric pressure for 5 minutes to lower the temperature to room temperature.
  • the method comprises the following steps:
  • Cork pretreatment the cork is processed into a sheet, dried, and the moisture content of the sheet is controlled to 7%, and the dried sheet is subjected to positioning sanding treatment;
  • the pretreated cork is applied at a pressure of 15 kg/cm 2 at 150 ° C, and subjected to high temperature and high pressure treatment in a closed space, and the time for high temperature and high pressure treatment is 10 min;
  • Cooling and constant pressure health treatment The cork after high temperature and pressure reduction treatment is cooled under standard atmospheric pressure for 7 minutes to lower the temperature to room temperature.
  • the method comprises the following steps:
  • Cork pretreatment the cork is processed into a sheet, dried, and the moisture content of the sheet is controlled to 6%, and the dried sheet is subjected to positioning sanding treatment;
  • the pretreated softwood is applied at a pressure of 35 kg/cm 2 at 135 ° C, and subjected to high temperature and high pressure treatment in a closed space, and the time for high temperature and high pressure treatment is 3 min;
  • the softwood referred to is fir.
  • the method comprises the following steps:
  • Cork pretreatment the cork is processed into a sheet and dried, and the moisture content of the sheet is controlled to be 15%, and the dried sheet is subjected to positioning sanding treatment;
  • High temperature and high pressure treatment the cork subjected to steam preheating and pressure treatment is applied at a temperature of 125 ° C, a pressure of 30 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under the condition of passing steam, high temperature and high pressure treatment.
  • the time is 4 min, the steaming time is 3 min, and the steaming temperature is 145 ° C;
  • Continuous pressure treatment the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 20 kg/cm 2 at a temperature of 185 ° C, a pressurization speed of 75 mm/min, and a continuous pressure is performed under the condition that steam is intermittently introduced.
  • Treatment the time of continuous pressure treatment is 5 min, the time of steaming is 4 min, and the temperature of steaming is 120 ° C;
  • High-temperature decompression treatment the cork after the continuous pressure treatment is subjected to a reduced pressure treatment at a certain temperature
  • Cooling and constant pressure health treatment The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
  • the method comprises the following steps:
  • Cork pretreatment the cork is processed into a sheet and dried, and the moisture content of the sheet is controlled to be 16%, and the dried sheet is subjected to positioning sanding treatment;
  • High temperature and high pressure treatment the cork after steam preheating and pressure treatment is applied at a temperature of 140 ° C, a pressure of 20 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under continuous steaming conditions, high temperature and high pressure treatment.
  • the time is 6 min, the steaming time is 6 min, and the steaming temperature is 150 ° C;
  • Continuous pressure treatment the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 25 kg/cm 2 at a temperature of 175 ° C, a pressurization speed of 60 mm/min, and a continuous pressure under continuous steaming conditions.
  • Treatment the time of continuous pressure treatment is 6min, the time of steaming is 6min, and the temperature of steaming is 130°C;
  • High-temperature decompression treatment the cork after the continuous pressure treatment is subjected to a reduced pressure treatment at a certain temperature
  • Cooling and constant pressure health treatment The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
  • the method comprises the following steps:
  • Cork pretreatment the cork is processed into a sheet and dried, and the moisture content of the sheet is controlled to be 13%, and the dried sheet is subjected to positioning sanding treatment;
  • High temperature and high pressure treatment the cork subjected to steam preheating and pressure treatment is applied at a temperature of 130 ° C, a pressure of 15 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under continuous steaming conditions, high temperature and high pressure treatment.
  • the time is 5 min, the steaming time is 5 min, and the steaming temperature is 160 ° C;
  • Continuous pressure treatment the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 20 kg/cm 2 at a temperature of 180 ° C, a pressurization speed of 70 mm/min, and a continuous pressure under continuous steaming conditions.
  • Treatment, the time of the continuous pressure treatment is 7 min, the time of steam introduction is 7 min, and the temperature of steam introduction is 140 ° C;
  • High-temperature decompression treatment the cork after continuous pressure treatment is treated under reduced pressure for 4 min at a temperature of 160 ° C to make the pressure reach 8 kg/cm 2 ;
  • Cooling and constant pressure health treatment The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
  • the method comprises the following steps:
  • Cork pretreatment the cork is processed into a plate and dried, and the moisture content of the plate is controlled to be 12%, and the dried plate is subjected to positioning sanding treatment;
  • High temperature and high pressure treatment the cork after steam preheating and pressure treatment is applied at a temperature of 125 ° C, a pressure of 20 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under continuous steaming conditions, high temperature and high pressure treatment.
  • the time is 7 minutes, and the time of steaming is not greater than the time of high temperature and high pressure treatment;
  • Continuous pressure treatment the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 15 kg/cm 2 at a temperature of 190 ° C, a pressurization speed of 80 mm/min, and a continuous pressure under continuous steaming conditions.
  • the treatment, the time of the continuous pressure treatment is 4 minutes, and the time of steaming is not greater than the time of the continuous pressure treatment;
  • High-temperature decompression treatment the cork after continuous pressure treatment is treated under reduced pressure for 7 min at a temperature of 160 ° C to bring the pressure to 7 kg/cm 2 ;
  • Cooling and constant pressure health treatment The cork after high temperature and pressure reduction treatment is cooled under standard atmospheric pressure for 2 minutes to lower the temperature to room temperature.
  • the method comprises the following steps:
  • Cork pretreatment the cork is processed into a sheet and dried, and the moisture content of the sheet is controlled to be 17%, and the dried sheet is subjected to positioning sanding treatment;
  • High temperature and high pressure treatment the cork after steam preheating and pressure treatment is applied at a temperature of 150 ° C, a pressure of 35 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under continuous steaming conditions, high temperature and high pressure treatment.
  • the time is 4 min, the steaming time is 4 min, and the steaming temperature is 170 ° C;
  • Continuous pressure treatment the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 20 kg/cm 2 at a temperature of 175 ° C, a pressurization speed of 60 mm/min, and a continuous pressure under continuous steaming conditions.
  • Treatment, the time of the continuous pressure treatment is 7 min, the time of steam introduction is 7 min, and the temperature of steam introduction is 150 ° C;
  • High-temperature decompression treatment the cork after continuous pressure treatment is treated under reduced pressure at a temperature of 200 ° C for 2 min to bring the pressure to 9 kg / cm 2 ;
  • Cooling and constant pressure health treatment The cork after high temperature and pressure reduction treatment is cooled under standard atmospheric pressure for 2 minutes to lower the temperature to room temperature.
  • the method comprises the following steps:
  • Cork pretreatment the cork is processed into a sheet and dried, and the moisture content of the sheet is controlled to be 14%, and the dried sheet is subjected to positioning sanding treatment;
  • High temperature and high pressure treatment the cork subjected to steam preheating and pressure treatment is applied at a temperature of 135 ° C, a pressure of 25 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under continuous steaming conditions, high temperature and high pressure treatment.
  • the time is 3 min, the steaming time is 3 min, and the steaming temperature is 150 ° C;
  • Continuous pressure treatment the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 25 kg/cm 2 at a temperature of 160 ° C, a pressurization speed of 80 mm/min, and a continuous pressure under continuous steaming conditions.
  • Treatment the time of continuous pressure treatment is 5 min, the time of steam introduction is 5 min, and the temperature of steam introduction is 100 ° C;
  • High-temperature decompression treatment the cork after continuous pressure treatment is treated under reduced pressure at 190 ° C for 4 min to bring the pressure to 6 kg / cm 2 ;
  • Cooling and constant-pressure health treatment The cork after high-temperature decompression treatment is cooled under standard atmospheric pressure for 4 minutes to lower the temperature to room temperature.
  • the method comprises the following steps:
  • Cork pretreatment the cork is processed into a sheet and dried, and the moisture content of the sheet is controlled to be 15%, and the dried sheet is subjected to positioning sanding treatment;
  • High temperature and high pressure treatment the cork after steam preheating and pressure treatment is applied at a temperature of 130 ° C, a pressure of 30 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under continuous steaming conditions, high temperature and high pressure treatment.
  • the time is 10 min
  • the steaming time is 10 min
  • the steaming temperature is 140 ° C;
  • Continuous pressure treatment the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 30 kg/cm 2 at a temperature of 165 ° C, a pressurization speed of 65 mm/min, and a continuous pressure under continuous steaming conditions.
  • Treatment, the time of the continuous pressure treatment is 10 min, the time of steam introduction is 10 min, and the temperature of steam introduction is 120 ° C;
  • High-temperature decompression treatment the cork after continuous pressure treatment is treated under reduced pressure at a temperature of 175 ° C for 3 min to bring the pressure to 10 kg / cm 2 ;
  • Cooling and constant pressure health treatment the cork after high temperature decompression treatment is cooled under standard atmospheric pressure for 3 minutes to lower the temperature to room temperature;
  • the softwood referred to is fir.
  • the time of high temperature and high pressure treatment was designed to be 0 min, 2 min, 3 min, 6 min, 10 min and 12 min, 6 levels, and the remaining steps were prepared according to the method of Example 8, and the prepared hardwood specific gravity, resin content, tannin compound content and honeycomb were prepared.
  • the state organization structure content was investigated, and the results of the investigation are shown in Table 1.
  • the temperature of high temperature and high pressure treatment was designed to be 10 levels of 110 ° C, 120 ° C, 135 ° C, 150 ° C and 160 ° C, and the remaining steps were prepared according to the method of Example 8, and the prepared hardwood specific gravity, resin content, and tannin compound were prepared. The content of the content and the state of the honeycomb structure were investigated. The results are shown in Table 1.
  • the pressure of the high temperature and high pressure treatment was designed to be 10 kg/cm 2 , 15 kg/cm 2 , 25 kg/cm 2 , 35 kg/cm 2 and 45 kg/cm 2 , 5 levels, and the remaining steps were as follows according to the method of Example 8. Preparation, the prepared hardwood specific gravity, resin content, tannin compound content and cellular state structure content were investigated, the results of the investigation are shown in Table 1;
  • the time, temperature, and pressure during the high temperature and high pressure treatment have a significant effect on the specific gravity of the hardwood, the resin content, the content of the tannin compound, and the content of the honeycomb structure.
  • the temperature is Controlled at 150 ° C
  • the pressure is controlled at 35 kg / cm 2
  • the specific gravity of the wood can be increased to about 450 kg / m 3 at low cost and low consumption, and about 65% of the resin and tannin compounds in the cork can be excluded.
  • 50% of the honeycomb structure in the raw material cork becomes a solid core-like structure; when the temperature, pressure and treatment time continue to rise, the input and output are not proportional.
  • the time of the continuous pressure treatment was designed to be 0 min, 3 min, 4 min, 7 min, 10 min and 12 min, 6 levels, and the remaining steps were prepared according to the method of Example 8, and the prepared hardwood specific gravity, resin content, tannin compound content and honeycomb were prepared.
  • the state organization structure content was investigated, and the results of the investigation are shown in Table 2;
  • the temperature of the continuous pressure treatment was designed to be 150 ° C, 160 ° C, 175 ° C, 190 ° C and 200 ° C, 5 levels, and the remaining steps were prepared according to the method of Example 8, and the prepared hardwood specific gravity, resin content, tannin compound The contents of the content and the state of the honeycomb structure were investigated. The results of the investigation are shown in Table 2;
  • the pressure of the continuous pressure treatment was designed to be 10 kg/cm 2 , 15 kg/cm 2 , 25 kg/cm 2 , 35 kg/cm 2 and 45 kg/cm 2 , 5 levels, and the remaining steps were as follows according to the method of Example 8. Preparation, the prepared hardwood specific gravity, resin content, tannin compound content and cellular state structure content were investigated, the results of the investigation are shown in Table 2;
  • the time, temperature and pressure of the continuous pressure treatment have a significant influence on the specific gravity of the hardwood, the resin content, the content of the tannin compound and the content of the honeycomb structure.
  • the temperature is controlled at 190.
  • the pressure is controlled within the range of 35 kg/cm 2 to provide the specific gravity of the hardwood at low cost and low consumption, completely remove the resin and tannin compounds in the hardwood; and can largely honeycomb structure It becomes a linear strip structure; when temperature, pressure and treatment time continue to rise, input and output are not proportional.
  • the time of high temperature decompression treatment was designed to be 0 min, 1 min, 2 min, 5 min, 10 min and 12 min, 6 levels, and the remaining steps were prepared according to the method of Example 8, and the moisture content of the prepared hardwood and the specific gravity of the hardwood were investigated. The results of the investigation are shown in Table 3;
  • the temperature of the high-temperature decompression treatment was designed to be 5 levels of 140 ° C, 150 ° C, 170 ° C, 200 ° C, and 210 ° C, and the remaining steps were prepared according to the method of Example 8, and the moisture content of the prepared hardwood and the specific gravity of the hardwood. Investigate, the results of the inspection are shown in Table 3;
  • the moisture content of the prepared hardwood is significantly improved, which results in poor corrosion resistance of the hardwood, and the specific gravity of the hardwood is still about 700 kg/m 3 ; when the high temperature decompression time is less than 3 min or the temperature is lower than 200 ° C The moisture content of hardwood is still high, and the specific gravity of hardwood is increased.
  • the moisture content of hardwood is significantly reduced, the proportion of hardwood continues to increase; After 10 minutes or the temperature rises to 200 °C, continue to increase the time or temperature, the moisture content of the hardwood does not change, the proportion of hardwood does not change too much, but the preparation cost is increased; only when the high temperature decompression time Controlled at 2-10min, the temperature is controlled within the range of 150-200 °C, in order to obtain hardwood with appropriate moisture content, and the specific gravity of hardwood can reach 800-900 kg/m 3 ; continue to increase time and temperature, income and production It is not proportional.
  • the steaming time during the high temperature and high pressure treatment was designed to be 0 min, 2 min, 3 min, 6 min, 10 min and 12 min, 6 levels, and the remaining steps were prepared according to the method of Example 15 to prepare the resin in the internal structure of the hardwood.
  • the content of tannin compounds was investigated, and the results of the investigation are shown in Table 4;
  • the temperature of the steam entering during the high temperature and high pressure treatment was designed to be 5 levels of 130 ° C, 140 ° C, 150 ° C, 170 ° C and 180 ° C, and the remaining steps were prepared according to the method of Example 15, and the internal structure of the prepared hardwood was prepared.
  • the content of resin and tannin compound was investigated, and the results are shown in Table 4;
  • the steaming time during the continuous pressure treatment was designed to be 0 min, 3 min, 4 min, 7 min, 10 min and 12 min, 6 levels, and the remaining steps were prepared according to the method of Example 15, and the resin in the prepared hardwood internal structure and The content of tannin compounds was investigated, and the results of the investigation are shown in Table 5;
  • the temperature of the steam introduced during the continuous pressure treatment was designed to be 90 ° C, 100 ° C, 120 ° C, 150 ° C and 160 ° C, 5 levels, and the remaining steps were prepared according to the method of Example 15 for the internal structure of the prepared hardwood.
  • the content of resin and tannin compound was investigated, and the results are shown in Table 5;
  • the entire continuous pressure process can eliminate a very small amount of resin and tannin compound.
  • the steam can be introduced into the high-temperature and high-pressure treatment process.
  • the remaining resin and tannin compound are excluded; the more the time is removed and the temperature of the steam increases, but when the time increases to 10 min or the steam temperature rises to 150 ° C, the content of the resin and tannin compound does not pass.
  • it has been reduced by more than 90%.
  • the input and output are not proportional. Therefore, the steaming time during the continuous pressure treatment is controlled at 4-10min, and the steam temperature is controlled. 100-150 ° C.

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Abstract

The present invention relates to a method for compacting a softwood into a hardwood, said method comprising the following steps: at a certain temperature, a certain pressure is applied to a softwood, and high-temperature high-pressure treatment is performed; at a certain temperature, a certain pressure is applied to the high-temperature high-pressure treated softwood, and continued pressure treatment is performed; at a certain temperature, reduced-pressure treatment is performed on the continued pressure treated softwood; the preparation method provided by the present invention is simple; by means of the described steps, a softwood can be turned into a hardwood that is a robust material having high strength, high resistance to wear, and high endurance.

Description

应用软木压密变为硬木的方法 Method of applying cork compaction to hardwood 技术领域Technical field
本发明涉及一种硬木制备方法,特别涉及一种应用软木压密变为硬木的方法。 The invention relates to a method for preparing hardwood, in particular to a method for applying cork compaction into hardwood.
背景技术Background technique
硬木质地坚实但生长缓慢,木质结构细密紧致,一般这样的木材比重很大。这些木材坚硬细密,色泽华丽,花纹优美细腻,是做家具和木制品的上乘材料,因而价格也非常昂贵,而软木则是由许多辐射排列的扁平细胞组成。细胞腔内往往含有树脂和单宁化合物,细胞内充满空气,质地轻软,富有弹性,比重较轻,但生长周期短,价格比起硬木的价格要低廉实惠,一般用来做家具和木制品辅料或者芯材来使用。软木的花纹粗犷豪放,透有一种山水画般的感觉。但由于该木性的缺陷,往往木制品制造商几乎不采用软木来生产家具和木制品等产品,即使软木的产品价格再低廉且花纹再粗狂豪放也不会被市场看好,主要原因是该木材的质地轻软,承受力度小,只能充当硬木的配角。附加值很低,利用价值不高,经济效益也不好。从而淡出了消费者的视野。 Hard wood is solid but slow to grow, and the wooden structure is fine and compact. Generally, such wood has a large specific gravity. These woods are hard and fine, the color is gorgeous, the patterns are beautiful and delicate, they are the superior materials for furniture and wood products, so the price is very expensive, and the cork is composed of many flat cells arranged by radiation. The cell cavity often contains resin and tannin compounds. The cells are filled with air. The texture is soft, flexible, and light in weight, but the growth cycle is short. The price is lower than the price of hardwood. It is generally used for furniture and wood products. Excipients or core materials are used. The pattern of cork is rough and bold, and it has a feeling of landscape painting. However, due to the wood defects, wood products manufacturers often use cork to produce products such as furniture and wood products. Even if the price of softwood products is low and the pattern is rough and arrogant, it will not be favored by the market. The main reason is that The texture of the wood is soft and soft, and it can only be used as a supporting role for hardwood. The added value is very low, the utilization value is not high, and the economic benefits are not good. Thereby fading out the consumer's vision.
所以目前急需研究出一种将质地柔软,承受力度小,密度低及硬度低的软木改变成材质硬朗、强度高耐磨及承受力度大的硬木的加工制备方法。Therefore, it is urgent to develop a processing method for soft wood with soft texture, low strength, low density and low hardness, which is changed into a hard material with high hardness, high wear resistance and high strength.
针对上述问题,现有技术公开了一些木材的加工方法,例如CN1876343公开了一种木材的高温水热处理方法;CN102431067公开了一种提高木材尺寸稳定性的常压过热蒸汽的预处理工艺;CN102225566公开了一种高温热处理木材的生产方法,上述方法均是通过高温蒸汽等步骤改善木材本身的稳定性、吸湿性和防腐性,其并不能从本质上改变软木的特性,使其变成材质硬朗、强度高耐磨及承受力度大的硬木。In view of the above problems, the prior art discloses some wood processing methods, for example, CN1876343 discloses a high temperature hydrothermal treatment method for wood; CN102431067 discloses a pretreatment process for atmospheric pressure superheated steam for improving the dimensional stability of wood; CN102225566 discloses A method for producing high-temperature heat-treated wood, which is to improve the stability, hygroscopicity and corrosion resistance of the wood itself by means of high-temperature steam, etc., which does not substantially change the characteristics of the cork, making it a tough material. Hardwood with high strength and high wear resistance.
发明内容Summary of the invention
为了解决上述技术问题,对软木的充分利用,本发明研究出一种应用软木压密变为硬木的方法,该方法能够从软木内部的细胞结构出发,充分改善软木质地柔软,承受力度小,密度低及硬度低的缺陷,使其变成材质硬朗,强度高耐磨及承受力度大的硬木。 In order to solve the above technical problems and utilize the full utilization of cork, the present invention has developed a method for applying cork compaction into hardwood, which can fully improve the softness of the softwood, the strength of the soft wood, and the density from the cell structure inside the cork. Low and low hardness defects make it a hard material with high strength, high wear resistance and high strength.
技术解决方案Technical solution
本发明具体技术方案如下:The specific technical solutions of the present invention are as follows:
本发明提供一种应用软木压密变为硬木的方法,该方法包括如下步骤: The invention provides a method for applying softwood compaction into hardwood, the method comprising the following steps:
a.高温高压处理:将软木在一定温度下,施加一定的压力,进行高温高压处理;a. High temperature and high pressure treatment: applying a certain pressure to the cork at a certain temperature for high temperature and high pressure treatment;
b.续压处理:将经过高温高压处理后的软木,在一定温度下,施加一定压力,进行续压处理;b. Continuous pressure treatment: the cork after high temperature and high pressure treatment is applied with a certain pressure at a certain temperature to carry out continuous pressure treatment;
c.高温减压处理:将经过续压处理后的软木,在一定温度下,进行减压处理;c. High temperature decompression treatment: the cork after the continuous pressure treatment is subjected to a reduced pressure treatment at a certain temperature;
d.降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,进行降温处理。d. Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
本发明通过对软木进行高温高压处理,使得软木内部蜂窝状结构开始发生扁平结构的改变,经过高温高压处理后,比重从70 kg/m3 增加到450 kg/m3 左右,其稳定性能及各项检测后的指标均明显提高。同时,在高倍显微镜的观察下,可以清楚的看到高温高压处理前和处理后的木材内部细胞组织结构发生了天翻地覆的改变,从处理前的蜂窝状态组织结构变成了处理后的实芯线状组织结构。本发明进一步对经过高温高压处理的软木进行续压处理,木细胞组织结构受到强压后,将软木细胞内剩余部分的蜂窝状态组织结构及高温高压处理后的扁平状态组织结构变成了线状条形的状态,同时又将软木的比重提高到700 kg/m3 左右。进一步对续压处理后的软木进行高温减压处理,将制备后的软木的含水率控制在5%-7%范围内,提供了制备后的硬木的防腐性能。进一步对高温减压处理后的软木进行处理,可以让经过处理的软木细胞内部的线状条形状态自然恢复到扁平结构状态,保持木材富有的弹性。The invention adopts high temperature and high pressure treatment on the cork, so that the honeycomb structure in the cork begins to change the flat structure. After high temperature and high pressure treatment, the specific gravity increases from 70 kg/m 3 to 450 kg/m 3 , and the stability and energy thereof The indicators after the test were significantly improved. At the same time, under the observation of high power microscope, it can be clearly seen that the internal cell structure of the wood before and after the high temperature and high pressure treatment has changed dramatically, from the honeycomb structure before treatment to the solid core after treatment. Tissue structure. The invention further applies the continuous pressure treatment to the soft wood treated by high temperature and high pressure, and the tissue structure of the wood cell is subjected to strong pressure, and the cellular state structure of the remaining part of the cork cell and the flat state structure after the high temperature and high pressure treatment are turned into linear strips. The shape of the shape increases the specific gravity of the cork to about 700 kg/m 3 . Further, the corrugated cork is subjected to high-temperature decompression treatment, and the moisture content of the prepared cork is controlled within a range of 5% to 7%, thereby providing anticorrosive performance of the prepared hardwood. Further processing the cork after high-temperature decompression treatment can naturally restore the linear strip state inside the treated cork cells to a flat structure state, and maintain the rich elasticity of the wood.
本发明提供的制备方法简单,通过上述几个步骤可将软木变成材质硬朗,强度高耐磨及承受力度大的硬木。The preparation method provided by the invention is simple, and the soft wood can be turned into a hard material with high strength, high wear resistance and high strength by the above several steps.
本发明所指的软木为针叶材,例如松木、杉木、榉木、楠木和樟木等。The softwood referred to in the present invention is a softwood material such as pine, fir, eucalyptus, nanmu and eucalyptus.
进一步的改进,本发明所提供的软木是经过预处理后,再进行高温高压处理;所述软木预处理,是将软木加工成板材,进行干燥,控制板材的含水率,干燥后的板材进行定位砂光处理。Further improvement, the cork provided by the invention is pretreated and then subjected to high temperature and high pressure treatment; the cork pretreatment is to process the cork into a sheet, dry, control the moisture content of the sheet, and position the dried sheet. Sanding treatment.
进一步的改进,本发明所提供的应用软木压密变为硬木的方法包括如下步骤:According to a further improvement, the method for applying cork compaction into hardwood provided by the present invention comprises the following steps:
a)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率,干燥后的板材进行定位砂光处理;a) Cork pretreatment: processing cork into sheet, drying, controlling the moisture content of the sheet, and drying the sheet for positioning sanding;
b)高温高压处理:将经过预处理的软木在一定温度下,施加一定的压力,在密闭空间进行高温高压处理;b) high temperature and high pressure treatment: applying pre-treated cork at a certain temperature, applying a certain pressure, and performing high temperature and high pressure treatment in a closed space;
c)续压处理:将经过高温高压处理后的软木,在一定温度下,施加一定压力,在密闭空间进行续压处理;c) continuous pressure treatment: the cork after high temperature and high pressure treatment, under a certain temperature, apply a certain pressure, and continue to pressurize in a confined space;
d)高温减压处理:将经过续压处理后的软木,在一定温度下,在密闭空间进行减压处理;d) high temperature decompression treatment: the cork after the continuous pressure treatment is subjected to a reduced pressure treatment in a closed space at a certain temperature;
e)降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,在密闭空间进行降温处理。e) Cooling and constant-pressure health treatment: The cork after high-temperature decompression treatment is cooled in a confined space under constant pressure.
本发明提供的应用软木压密变为硬木的方法中,是在密闭的空间中进行的高温高压、续压等处理的。在密闭的空间中,可以不用通入蒸汽,利用软木本身内的水分,通过一定的温度和压力就可以将软木细胞内的树脂、单宁化合物和杂质排除干净,从而提高了硬木的比重和硬度,使硬木的比重达到800-900 kg/m3 ,硬度达到9H。并且本发明通过上述制备工艺,可将细胞壁破损程度控制在30%左右,这样在制备加工过程中不会出现反弹的现象。The method for applying cork compaction into hardwood provided by the present invention is a treatment such as high temperature, high pressure, and continuous pressure in a closed space. In a confined space, it is possible to remove the resin, tannin compounds and impurities in the cork cells by using the moisture in the cork itself without using steam, thereby increasing the specific gravity and hardness of the hardwood. The hardwood has a specific gravity of 800-900 kg/m 3 and a hardness of 9H. Moreover, according to the above preparation process, the cell wall damage degree can be controlled to about 30%, so that no rebound phenomenon occurs during the preparation process.
进一步的改进,经过预处理后的软木经过蒸汽预热养压处理后,再进行高温高压处理;所述方法包括如下步骤:Further improvement, the pretreated softwood is subjected to steam preheating and pressure treatment, and then subjected to high temperature and high pressure treatment; the method comprises the following steps:
1)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率,干燥后的板材进行定位砂光处理;1) Cork pretreatment: processing cork into sheet, drying, controlling the moisture content of the sheet, and drying the sheet for positioning sanding;
2)蒸汽预热养压处理:向经过预处理后的软木所在空间内通入一定时间和温度的蒸汽;2) Steam preheating and pressure treatment: steam entering a space of pre-treated cork for a certain time and temperature;
3)高温高压处理:将经过蒸汽预热养压处理后的软木在一定温度下,施加一定的压力,并且在间隔或连续通入蒸汽的条件下进行高温高压处理,通入蒸汽的时间不大于高温高压处理的时间;3) High temperature and high pressure treatment: the cork after steam preheating and pressure treatment is applied with a certain pressure at a certain temperature, and the high temperature and high pressure treatment is carried out under the condition of intermittent or continuous steam introduction, and the time for introducing steam is not more than High temperature and high pressure treatment time;
4)续压处理:将经过高温高压处理后的软木,在一定温度下,施加一定压力,并且在间隔或连续通入蒸汽的条件下进行续压处理,通入蒸汽的时间不大于续压处理的时间;4) Continuous pressure treatment: the cork after high temperature and high pressure treatment is applied with a certain pressure at a certain temperature, and the continuous pressure treatment is carried out under the condition of intermittent or continuous steam introduction, and the time of steam introduction is not greater than the continuous pressure treatment. time;
5)高温减压处理:将经过续压处理后的软木,在一定温度下,进行减压处理;5) High-temperature decompression treatment: the cork after the continuous pressure treatment is subjected to a reduced pressure treatment at a certain temperature;
6)降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,进行降温处理。6) Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
此外,本发明所提供的应用软木压密变为硬木的方法中,其高温高压、续压处理等步骤可不在密闭空间中进行,为了排除软木细胞内的树脂、单宁化合物和杂质等成分,本发明在对软木进行了蒸汽预热养压处理、在高温高压和续压处理过程中均通入了蒸汽。由于在显微镜下观察的软木是由成千上万个犹如蜂窝状的死细胞组成,细胞内充满了空气,形成了一个一个的密闭气囊,为了使细胞收缩变小,提高细胞内的压力,提供细胞的活力,进而提高软木的质地,本发明对软木进行了蒸汽预热养压处理;经过蒸汽预热养压处理后的软木,细胞收缩变小,并且细胞内的压力升高,在细胞缩小的同时还保留原有细胞的功能,使细胞复活。在高温高压处理过程中,通入蒸汽,其目的是让软木内部结构分子不会迅速干裂破损,而是循序渐进的有氧式的让水蒸汽通过压力注入到软木的内部窝状细胞里,并且可以将内部结构中的原有空气、树脂和单宁化合物等均匀的排放出来。在续压处理过程中通入蒸汽,可使软木内部的树脂、单宁化合物和空气90%被排出来,并且一边加压一边通入高温蒸汽是让软木吸湿的同时放湿,并且起到排除污染物杂质的作用。In addition, in the method for applying cork compaction to hardwood provided by the present invention, the steps of high temperature, high pressure, and continuous pressure treatment may not be performed in a sealed space, and in order to exclude components such as resins, tannin compounds, and impurities in the cork cells, The invention adopts steam preheating and pressure curing treatment on the cork, and steam is introduced into the high temperature and high pressure and the continuous pressure treatment process. Since the cork observed under the microscope is composed of thousands of dead cells like a honeycomb, the cells are filled with air, forming a closed airbag, which is used to reduce the contraction of the cells and increase the pressure inside the cells. The vigor of the cells, thereby improving the texture of the cork, the present invention is subjected to steam preheating and pressure treatment of the cork; after the steam preheating and curing the cork, the cell shrinkage becomes smaller, and the intracellular pressure rises and the cells shrink. At the same time, it retains the function of the original cells and revives the cells. In the process of high temperature and high pressure treatment, steam is introduced, the purpose of which is to prevent the structural molecules inside the cork from being quickly cracked and broken, but the aerobic type of steam is injected into the inner nest cells of the cork by pressure, and The original air, resin and tannin compounds in the internal structure are evenly discharged. Steam is introduced during the continuous pressure treatment, so that the resin, tannin compound and air inside the cork are discharged 90%, and the high-temperature steam is introduced while pressurizing, so that the cork is wetted while being wetted, and is eliminated. The role of pollutant impurities.
进一步的改进,所述高温高压处理过程中,温度为120-150℃,压力为15-35 kg/cm2 ,高温高压处理的时间为3-10min;优选地,所述续压处理过程中,温度为160-190℃,压力为15-35 kg/cm2 ,加压速度为50-80mm/min,续压处理的时间为4-10min;优选地,所述高温减压处理过程中,温度为150-200℃,高温减压处理的时间为2-10min,将压力减到5-15 kg/cm2 ;优选地,所述降温恒压养生处理过程中,降温恒压养生处理的时间为2-7min,恒压为标准大气压,将温度降到室温。Further improvement, during the high temperature and high pressure treatment, the temperature is 120-150 ° C, the pressure is 15-35 kg / cm 2 , and the high temperature and high pressure treatment time is 3-10 min; preferably, during the continuous pressure treatment process, The temperature is 160-190 ° C, the pressure is 15-35 kg/cm 2 , the pressing speed is 50-80 mm/min, and the time of the continuous pressure treatment is 4-10 min; preferably, the temperature during the high-temperature decompression treatment, the temperature 150-200 ° C, high temperature decompression treatment time is 2-10min, the pressure is reduced to 5-15 kg / cm 2 ; preferably, during the cooling and constant pressure health treatment process, the time of cooling and constant pressure health treatment is 2-7min, the constant pressure is the standard atmospheric pressure, and the temperature is lowered to room temperature.
进一步的改进,所述蒸汽预热养压处理过程中,通入蒸汽的温度为120-200℃,通入蒸汽的时间为2-10min;优选地,所述高温高压处理过程中,通入蒸汽的时间为3-10min,通入蒸汽的温度为140-170℃;优选地,所述续压处理过程中,通入蒸汽的时间为4-10min,通入蒸汽的温度为100-150℃。Further improvement, in the steam preheating pressure treatment process, the temperature of the steam is 120-200 ° C, and the steam is introduced for 2-10 min; preferably, the steam is introduced during the high temperature and high pressure treatment The time is 3-10 min, and the temperature of the steam is 140-170 ° C; preferably, during the continuous pressure treatment, the steam is introduced for 4-10 min, and the steam is introduced at a temperature of 100-150 ° C.
进一步的改进,控制板材的含水率为5%-7%。本发明提供的应用软木压密变为硬木的方法是在密闭空间中进行的,需要控制板材的含水率在5%-7%范围内,如果含水率过低,不能将软木细胞内的树脂和单宁化合物排除干净,如果含水率过高,软木容易裂,影响制备的硬木的质量。With further improvement, the moisture content of the control sheet is 5%-7%. The method for applying cork compaction into hardwood provided by the present invention is carried out in a confined space, and the moisture content of the sheet needs to be controlled within a range of 5% to 7%. If the water content is too low, the resin in the cork cell cannot be The tannin compound is excluded. If the moisture content is too high, the cork is easily cracked, which affects the quality of the prepared hardwood.
进一步的改进,控制板材的含水率为12%-17%。本发明提供的应用软木压密变为硬木的方法是在非密闭空间中进行的,需要控制板材的含水率在12%-17%范围内,控制在此范围内,是因为该制备过程是通过通入蒸汽的方法将树脂和单宁化合物排除出去的,如果板材的含水率过低,提高了制备的成本,同时通入蒸汽的目的也是为了软木内水分和水蒸气进行新旧更换,含水率过高不利于树脂和单宁化合物的排除。With further improvement, the moisture content of the control sheet is 12%-17%. The method for applying cork compaction into hardwood provided by the present invention is carried out in a non-closed space, and it is required to control the moisture content of the sheet in the range of 12%-17%, and the control is within this range because the preparation process is passed The method of steaming removes the resin and the tannin compound. If the moisture content of the sheet is too low, the cost of preparation is increased. At the same time, the purpose of steaming is to replace the water and steam in the cork with the water content. High is not conducive to the elimination of resins and tannin compounds.
所述高温高压处理和续压处理步骤还包括通入不同颜色的蒸汽和/或不同气味的蒸汽。The high temperature and high pressure treatment and the continuous pressure treatment step also include introducing steam of different colors and/or steam of different odors.
本发明通过在通入蒸汽同时通入不同颜色和气味的蒸汽,可在软木压密变为硬木过程中,将木材表面变化出各式各样的颜色,也可以木材散发出各种香气;例如紫檀木、花梨木及各种红木等特有味道。The invention can change the surface of the wood into various colors during the process of changing the cork into hardwood by introducing steam with different colors and odors, or the wood can emit various aromas; for example; Special flavors such as rosewood, rosewood and various redwoods.
有益效果Beneficial effect
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.经过上述软木压密变为硬木的制备方法后,将软木改变成了硬木,可将软木内部窝状细胞变成线状条形状态,使得经过处理的软木具有硬木的特性及稳定性; 1. After the above-mentioned softwood compaction is changed into a hardwood preparation method, the cork is changed into a hardwood, and the inner cell of the cork can be changed into a linear strip state, so that the treated cork has the characteristics and stability of the hardwood;
2.经过上述软木压密变为硬木的制备方法后,可排除软木内部的空气、树脂、单宁化合物和其他杂质,使得经过处理的软木具有硬木的质地硬朗的特性;2. After the above method of preparing cork compaction into hardwood, the air, resin, tannin compound and other impurities inside the cork can be excluded, so that the treated cork has the tough texture of hardwood;
3.现有的木制品加工后必须要进行涂漆工艺,否则木材表面的木孔遇到湿气后会变形,而经过软木压密变为硬木的制备方法后获得的硬木,没有任何棕眼和木孔的,所以不惧水煮和水侵;3. The existing wood products must be painted after processing, otherwise the wood holes on the surface of the wood will be deformed after encountering moisture, and the hardwood obtained after the softwood compaction is changed into the hardwood preparation method, without any brown eyes. And wood holes, so not afraid of boiling and water intrusion;
4.经过上述软木压密变为硬木的制备方法后,获得的硬木经高温水煮20分钟后,横向的湿涨率为零,纵向的湿涨率为0.2%,其硬度达到9H级,厚度收缩率可达15-30%,含水率可达5-7%;4. After the softwood compaction is converted into hardwood, the obtained hardwood is boiled at high temperature for 20 minutes, the transverse wetness is zero, the longitudinal wetness is 0.2%, and the hardness reaches 9H. The shrinkage rate can reach 15-30%, and the water content can reach 5-7%;
5.同时在通入蒸汽时,可将硬木变化出各种各样的颜色、图案和气味的木材;5. At the same time, when steam is introduced, the hardwood can be changed into a variety of colors, patterns and smells of wood;
6.且本发明提供的软木压密变为硬木的制备方法成本低,无污染,制备的硬木耐高温耐水煮,坚硬耐磨,表面光泽度好,制造木制品时无需喷漆、涂漆等工艺,是一种绿色环保的产品。6. The method for preparing softwood compacted into hardwood provided by the invention has low cost and no pollution, and the prepared hardwood is resistant to high temperature and water, boiled, hard and wearable, has good surface gloss, and requires no painting, painting and the like when manufacturing wood products. , is a green product.
本发明的实施方式Embodiments of the invention
实施例1:应用软木压密变为硬木的方法 Example 1: Method for applying cork compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
a)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率,干燥后的板材进行定位砂光处理;a) Cork pretreatment: processing cork into sheet, drying, controlling the moisture content of the sheet, and drying the sheet for positioning sanding;
b)高温高压处理:将经过预处理的软木在一定温度下,施加一定的压力,在密闭空间进行高温高压处理;b) high temperature and high pressure treatment: applying pre-treated cork at a certain temperature, applying a certain pressure, and performing high temperature and high pressure treatment in a closed space;
c)续压处理:将经过高温高压处理后的软木,在一定温度下,施加一定压力,在密闭空间进行续压处理;c) continuous pressure treatment: the cork after high temperature and high pressure treatment, under a certain temperature, apply a certain pressure, and continue to pressurize in a confined space;
d)高温减压处理:将经过续压处理后的软木,在一定温度下,在密闭空间进行减压处理;d) high temperature decompression treatment: the cork after the continuous pressure treatment is subjected to a reduced pressure treatment in a closed space at a certain temperature;
e)降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,在密闭空间进行降温处理。e) Cooling and constant-pressure health treatment: The cork after high-temperature decompression treatment is cooled in a confined space under constant pressure.
实施例2:应用软木压密变为硬木的方法Example 2: Method of applying cork compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
1)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率,干燥后的板材进行定位砂光处理;1) Cork pretreatment: processing cork into sheet, drying, controlling the moisture content of the sheet, and drying the sheet for positioning sanding;
2)蒸汽预热养压处理:向经过预处理后的软木所在空间内通入一定时间和温度的蒸汽;2) Steam preheating and pressure treatment: steam entering a space of pre-treated cork for a certain time and temperature;
3)高温高压处理:将经过蒸汽预热养压处理后的软木在一定温度下,施加一定的压力,并且在间隔或连续通入蒸汽的条件下进行高温高压处理,通入蒸汽的时间不大于高温高压处理的时间;3) High temperature and high pressure treatment: the cork after steam preheating and pressure treatment is applied with a certain pressure at a certain temperature, and the high temperature and high pressure treatment is carried out under the condition of intermittent or continuous steam introduction, and the time for introducing steam is not more than High temperature and high pressure treatment time;
4)续压处理:将经过高温高压处理后的软木,在一定温度下,施加一定压力,并且在间隔或连续通入蒸汽的条件下进行续压处理,通入蒸汽的时间不大于续压处理的时间;4) Continuous pressure treatment: the cork after high temperature and high pressure treatment is applied with a certain pressure at a certain temperature, and the continuous pressure treatment is carried out under the condition of intermittent or continuous steam introduction, and the time of steam introduction is not greater than the continuous pressure treatment. time;
5)高温减压处理:将经过续压处理后的软木,在一定温度下,进行减压处理;5) High-temperature decompression treatment: the cork after the continuous pressure treatment is subjected to a reduced pressure treatment at a certain temperature;
6)降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,进行降温处理。6) Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
实施例3应用软木压密变为硬木的方法Example 3 Method for applying cork compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
a.高温高压处理:将软木在温度为130℃下,施加30 kg/cm2 的压力,进行高温高压处理,高温高压处理的时间为5min;a. high temperature and high pressure treatment: the cork is applied at a temperature of 130 ° C, a pressure of 30 kg / cm 2 , high temperature and high pressure treatment, high temperature and high pressure treatment time is 5 min;
b.续压处理:将经过高温高压处理后的软木,在温度为170℃下,施加30 kg/cm2 压力,加压速度为65mm/min,进行续压处理,续压处理的时间为5min;b. Continuous pressure treatment: the cork after high temperature and high pressure treatment is applied at a temperature of 170 ° C, a pressure of 30 kg / cm 2 , a pressurization speed of 65 mm / min, and a continuous pressure treatment, the time of the continuous pressure treatment is 5 min ;
c.高温减压处理:将经过续压处理后的软木,在温度为170℃下,减压处理3min,使压力达到10 kg/cm2c. High temperature decompression treatment: the cork after continuous pressure treatment is treated at a temperature of 170 ° C for 3 min under reduced pressure to bring the pressure to 10 kg/cm 2 ;
d.降温恒压养生处理:将经过高温减压处理后的软木,在标准大气压下,降温处理3min,使温度降至室温。d. Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under standard atmospheric pressure for 3 minutes to lower the temperature to room temperature.
实施例4应用软木压密变为硬木的方法Example 4 Method for applying cork compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
a)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率5%,干燥后的板材进行定位砂光处理;a) Cork pretreatment: the cork is processed into a sheet, dried, and the moisture content of the sheet is controlled to 5%, and the dried sheet is subjected to positioning sanding treatment;
b)高温高压处理:将经过预处理的软木在125℃下,施加30 kg/cm2 的压力,在密闭空间进行高温高压处理,高温高压处理的时间为4min;b) high temperature and high pressure treatment: the pretreated cork is applied at a pressure of 30 kg/cm 2 at 125 ° C, and subjected to high temperature and high pressure treatment in a closed space, and the time for high temperature and high pressure treatment is 4 min;
c)续压处理:将经过高温高压处理后的软木,在温度为170℃下,施加30 kg/cm2 压力,加压速度为65mm/min,在密闭空间进行续压处理,需要处理的时间为5min;c) Continuous pressure treatment: the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 30 kg/cm 2 at a temperature of 170 ° C, a pressurization speed of 65 mm/min, and a continuous pressure treatment in a closed space, which requires treatment time. 5 min;
d)高温减压处理:将经过续压处理后的软木,在一定温度下,在密闭空间进行减压处理;d) high temperature decompression treatment: the cork after the continuous pressure treatment is subjected to a reduced pressure treatment in a closed space at a certain temperature;
e)降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,在密闭空间进行降温处理。e) Cooling and constant-pressure health treatment: The cork after high-temperature decompression treatment is cooled in a confined space under constant pressure.
实施例5应用软木压密变为硬木的方法Example 5 Method for applying softwood compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
a)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率6%,干燥后的板材进行定位砂光处理;a) Cork pretreatment: the cork is processed into a sheet, dried, and the moisture content of the sheet is controlled to 6%, and the dried sheet is subjected to positioning sanding treatment;
b)高温高压处理:将经过预处理的软木在130℃下,施加25 kg/cm2 的压力,在密闭空间进行高温高压处理,高温高压处理的时间为6min;b) high temperature and high pressure treatment: the pretreated cork is applied at a pressure of 25 kg/cm 2 at 130 ° C, and subjected to high temperature and high pressure treatment in a closed space, and the time for high temperature and high pressure treatment is 6 min;
c)续压处理:将经过高温高压处理后的软木,在温度为165℃下,施加25 kg/cm2 压力,加压速度为70mm/min,在密闭空间进行续压处理,需要处理的时间为5min;c) Continuous pressure treatment: the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 25 kg/cm 2 at a temperature of 165 ° C, a pressurization speed of 70 mm/min, and a continuous pressure treatment in a closed space, which requires treatment time. 5 min;
d)高温减压处理:将经过续压处理后的软木,在温度为175℃下,减压处理3min,使压力达到7 kg/cm2d) high temperature decompression treatment: the cork after continuous pressure treatment is treated at a temperature of 175 ° C for 3 min under reduced pressure to bring the pressure to 7 kg / cm 2 ;
e)降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,在密闭空间进行降温处理。e) Cooling and constant-pressure health treatment: The cork after high-temperature decompression treatment is cooled in a confined space under constant pressure.
实施例6应用软木压密变为硬木的方法Example 6 Method for applying softwood compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
a)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率5%,干燥后的板材进行定位砂光处理;a) Cork pretreatment: the cork is processed into a sheet, dried, and the moisture content of the sheet is controlled to 5%, and the dried sheet is subjected to positioning sanding treatment;
b)高温高压处理:将经过预处理的软木在120℃下,施加25 kg/cm2 的压力,在密闭空间进行高温高压处理,高温高压处理的时间为6min;b) high temperature and high pressure treatment: the pretreated cork is applied at a pressure of 25 kg/cm 2 at 120 ° C, and subjected to high temperature and high pressure treatment in a closed space, and the time of high temperature and high pressure treatment is 6 min;
c)续压处理:将经过高温高压处理后的软木,在温度为180℃下,施加25 kg/cm2 压力,加压速度为70mm/min,在密闭空间进行续压处理,需要处理的时间为6min;c) Continuous pressure treatment: the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 25 kg/cm 2 at a temperature of 180 ° C, a pressurization speed of 70 mm/min, and a continuous pressure treatment in a closed space, which requires treatment time. 6min;
d)高温减压处理:将经过续压处理后的软木,在温度为180℃下,减压处理5min,使压力达到5 kg/cm2d) high temperature decompression treatment: the cork after continuous pressure treatment is treated at a temperature of 180 ° C for 5 min under reduced pressure to bring the pressure to 5 kg / cm 2 ;
e)降温恒压养生处理:将经过高温减压处理后的软木,在标准大气压下,降温处理5min,使温度降至室温。e) Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under standard atmospheric pressure for 5 minutes to lower the temperature to room temperature.
实施例7应用软木压密变为硬木的方法Example 7 Method for applying softwood compaction to hardwood
该方法包括如下步骤: The method comprises the following steps:
a)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率7%,干燥后的板材进行定位砂光处理;a) Cork pretreatment: the cork is processed into a sheet, dried, and the moisture content of the sheet is controlled to 7%, and the dried sheet is subjected to positioning sanding treatment;
b)高温高压处理:将经过预处理的软木在150℃下,施加15 kg/cm2 的压力,在密闭空间进行高温高压处理,高温高压处理的时间为10min;b) high temperature and high pressure treatment: the pretreated cork is applied at a pressure of 15 kg/cm 2 at 150 ° C, and subjected to high temperature and high pressure treatment in a closed space, and the time for high temperature and high pressure treatment is 10 min;
c)续压处理:将经过高温高压处理后的软木,在温度为160℃下,施加35 kg/cm2 压力,加压速度为50mm/min,在密闭空间进行续压处理,需要处理的时间为10min;c) Continuous pressure treatment: the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 35 kg/cm 2 at a temperature of 160 ° C, a pressurization speed of 50 mm/min, and a continuous pressure treatment in a closed space, which requires treatment time. 10 min;
d)高温减压处理:将经过续压处理后的软木,在温度为150℃下,减压处理10min,使压力达到15 kg/cm2d) high temperature decompression treatment: the cork after continuous pressure treatment is treated at a temperature of 150 ° C for 10 min under reduced pressure to bring the pressure to 15 kg / cm 2 ;
e)降温恒压养生处理:将经过高温减压处理后的软木,在标准大气压下,降温处理7min,使温度降至室温。e) Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under standard atmospheric pressure for 7 minutes to lower the temperature to room temperature.
实施例8应用软木压密变为硬木的方法Example 8 Method for applying softwood compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
a)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率6%,干燥后的板材进行定位砂光处理;a) Cork pretreatment: the cork is processed into a sheet, dried, and the moisture content of the sheet is controlled to 6%, and the dried sheet is subjected to positioning sanding treatment;
b)高温高压处理:将经过预处理的软木在135℃下,施加35 kg/cm2 的压力,在密闭空间进行高温高压处理,高温高压处理的时间为3min;b) high temperature and high pressure treatment: the pretreated softwood is applied at a pressure of 35 kg/cm 2 at 135 ° C, and subjected to high temperature and high pressure treatment in a closed space, and the time for high temperature and high pressure treatment is 3 min;
c)续压处理:将经过高温高压处理后的软木,在温度为175℃下,施加20 kg/cm2 压力,加压速度为75mm/min,在密闭空间进行续压处理,需要处理的时间为5min;c) Continuous pressure treatment: the cork after high temperature and high pressure treatment is subjected to a pressure of 20 kg/cm 2 at a temperature of 175 ° C, a pressurization speed of 75 mm/min, and a continuous pressure treatment in a closed space, which requires treatment time. 5 min;
d)高温减压处理:将经过续压处理后的软木,在温度为170℃下,减压处理3min,使压力达到10 kg/cm2d) high temperature decompression treatment: the cork after continuous pressure treatment is treated at a temperature of 170 ° C for 3 min under reduced pressure to bring the pressure to 10 kg / cm 2 ;
e)降温恒压养生处理:将经过高温减压处理后的软木,在标准大气压下,降温处理3min,使温度降至室温;e) cooling and constant pressure health treatment: the cork after high temperature decompression treatment is cooled under standard atmospheric pressure for 3 minutes to lower the temperature to room temperature;
所指软木为杉木。The softwood referred to is fir.
实施例9应用软木压密变为硬木的方法Example 9 Method for applying cork compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
1)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率为15%,干燥后的板材进行定位砂光处理;1) Cork pretreatment: the cork is processed into a sheet and dried, and the moisture content of the sheet is controlled to be 15%, and the dried sheet is subjected to positioning sanding treatment;
2)蒸汽预热养压处理:向经过预处理后的软木所在空间内通入一定时间和温度的蒸汽;2) Steam preheating and pressure treatment: steam entering a space of pre-treated cork for a certain time and temperature;
3)高温高压处理:将经过蒸汽预热养压处理后的软木在温度为125℃下,施加30 kg/cm2 的压力,并且在间隔通入蒸汽的条件下进行高温高压处理,高温高压处理的时间为4min,通入蒸汽的时间为3min,通入蒸汽的温度为145℃;3) High temperature and high pressure treatment: the cork subjected to steam preheating and pressure treatment is applied at a temperature of 125 ° C, a pressure of 30 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under the condition of passing steam, high temperature and high pressure treatment. The time is 4 min, the steaming time is 3 min, and the steaming temperature is 145 ° C;
4)续压处理:将经过高温高压处理后的软木,在温度为185℃下,施加20 kg/cm2 压力,加压速度为75mm/min,并且在间隔通入蒸汽的条件下进行续压处理,续压处理的时间为5min,通入蒸汽的时间为4min,通入蒸汽的温度为120℃;4) Continuous pressure treatment: the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 20 kg/cm 2 at a temperature of 185 ° C, a pressurization speed of 75 mm/min, and a continuous pressure is performed under the condition that steam is intermittently introduced. Treatment, the time of continuous pressure treatment is 5 min, the time of steaming is 4 min, and the temperature of steaming is 120 ° C;
5)高温减压处理:将经过续压处理后的软木,在一定温度下,进行减压处理;5) High-temperature decompression treatment: the cork after the continuous pressure treatment is subjected to a reduced pressure treatment at a certain temperature;
6)降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,进行降温处理。6) Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
实施例10应用软木压密变为硬木的方法Example 10 Method for applying cork compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
1)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率为16%,干燥后的板材进行定位砂光处理;1) Cork pretreatment: the cork is processed into a sheet and dried, and the moisture content of the sheet is controlled to be 16%, and the dried sheet is subjected to positioning sanding treatment;
2)蒸汽预热养压处理:向经过预处理后的软木所在空间内通入130℃的蒸汽,通入蒸汽时间为4min;2) Steam preheating and pressure treatment: steam is introduced into the space of the pretreated cork, and the steam is introduced for 4 minutes;
3)高温高压处理:将经过蒸汽预热养压处理后的软木在温度为140℃下,施加20 kg/cm2 的压力,并且在连续通入蒸汽的条件下进行高温高压处理,高温高压处理的时间为6min,通入蒸汽的时间为6min,通入蒸汽的温度为150℃;3) High temperature and high pressure treatment: the cork after steam preheating and pressure treatment is applied at a temperature of 140 ° C, a pressure of 20 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under continuous steaming conditions, high temperature and high pressure treatment. The time is 6 min, the steaming time is 6 min, and the steaming temperature is 150 ° C;
4)续压处理:将经过高温高压处理后的软木,在温度为175℃下,施加25 kg/cm2 压力,加压速度为60mm/min,并且在连续通入蒸汽的条件下进行续压处理,续压处理的时间为6min,通入蒸汽的时间为6min,通入蒸汽的温度为130℃;4) Continuous pressure treatment: the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 25 kg/cm 2 at a temperature of 175 ° C, a pressurization speed of 60 mm/min, and a continuous pressure under continuous steaming conditions. Treatment, the time of continuous pressure treatment is 6min, the time of steaming is 6min, and the temperature of steaming is 130°C;
5)高温减压处理:将经过续压处理后的软木,在一定温度下,进行减压处理;5) High-temperature decompression treatment: the cork after the continuous pressure treatment is subjected to a reduced pressure treatment at a certain temperature;
6)降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,进行降温处理。6) Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
实施例11应用软木压密变为硬木的方法Example 11 Method for applying softwood compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
1)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率为13%,干燥后的板材进行定位砂光处理;1) Cork pretreatment: the cork is processed into a sheet and dried, and the moisture content of the sheet is controlled to be 13%, and the dried sheet is subjected to positioning sanding treatment;
2)蒸汽预热养压处理:向经过预处理后的软木所在空间内通入140℃的蒸汽,通入蒸汽时间为5min;2) Steam preheating and pressure treatment: steam is introduced into the space of the pretreated cork, and the steam is introduced for 5 minutes;
3)高温高压处理:将经过蒸汽预热养压处理后的软木在温度为130℃下,施加15 kg/cm2 的压力,并且在连续通入蒸汽的条件下进行高温高压处理,高温高压处理的时间为5min,通入蒸汽的时间为5min,通入蒸汽的温度为160℃;3) High temperature and high pressure treatment: the cork subjected to steam preheating and pressure treatment is applied at a temperature of 130 ° C, a pressure of 15 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under continuous steaming conditions, high temperature and high pressure treatment. The time is 5 min, the steaming time is 5 min, and the steaming temperature is 160 ° C;
4)续压处理:将经过高温高压处理后的软木,在温度为180℃下,施加20 kg/cm2 压力,加压速度为70mm/min,并且在连续通入蒸汽的条件下进行续压处理,续压处理的时间为7min,通入蒸汽的时间为7min,通入蒸汽的温度为140℃;4) Continuous pressure treatment: the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 20 kg/cm 2 at a temperature of 180 ° C, a pressurization speed of 70 mm/min, and a continuous pressure under continuous steaming conditions. Treatment, the time of the continuous pressure treatment is 7 min, the time of steam introduction is 7 min, and the temperature of steam introduction is 140 ° C;
5)高温减压处理:将经过续压处理后的软木,在温度为160℃的条件下,减压处理4min,使压力达到8 kg/cm25) High-temperature decompression treatment: the cork after continuous pressure treatment is treated under reduced pressure for 4 min at a temperature of 160 ° C to make the pressure reach 8 kg/cm 2 ;
6)降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,进行降温处理。6) Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
实施例12应用软木压密变为硬木的方法Example 12 Method for applying cork compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
1)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率为12%,干燥后的板材进行定位砂光处理;1) Cork pretreatment: the cork is processed into a plate and dried, and the moisture content of the plate is controlled to be 12%, and the dried plate is subjected to positioning sanding treatment;
2)蒸汽预热养压处理:向经过预处理后的软木所在空间内通入150℃的蒸汽,通入蒸汽时间为6min;2) Steam preheating and pressure treatment: steam is introduced into the space of the pretreated cork to 150 ° C, and the steaming time is 6 min;
3)高温高压处理:将经过蒸汽预热养压处理后的软木在温度为125℃下,施加20 kg/cm2 的压力,并且在连续通入蒸汽的条件下进行高温高压处理,高温高压处理的时间为7min,通入蒸汽的时间不大于高温高压处理的时间;3) High temperature and high pressure treatment: the cork after steam preheating and pressure treatment is applied at a temperature of 125 ° C, a pressure of 20 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under continuous steaming conditions, high temperature and high pressure treatment. The time is 7 minutes, and the time of steaming is not greater than the time of high temperature and high pressure treatment;
4)续压处理:将经过高温高压处理后的软木,在温度为190℃下,施加15 kg/cm2 压力,加压速度为80mm/min,并且在连续通入蒸汽的条件下进行续压处理,续压处理的时间为4min,通入蒸汽的时间不大于续压处理的时间;4) Continuous pressure treatment: the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 15 kg/cm 2 at a temperature of 190 ° C, a pressurization speed of 80 mm/min, and a continuous pressure under continuous steaming conditions. The treatment, the time of the continuous pressure treatment is 4 minutes, and the time of steaming is not greater than the time of the continuous pressure treatment;
5)高温减压处理:将经过续压处理后的软木,在温度为160℃的条件下,减压处理7min,使压力达到7 kg/cm25) High-temperature decompression treatment: the cork after continuous pressure treatment is treated under reduced pressure for 7 min at a temperature of 160 ° C to bring the pressure to 7 kg/cm 2 ;
6)降温恒压养生处理:将经过高温减压处理后的软木,在标准大气压下,降温处理2min,使温度降至室温。6) Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under standard atmospheric pressure for 2 minutes to lower the temperature to room temperature.
实施例13应用软木压密变为硬木的方法Example 13 Method for applying cork compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
1)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率为17%,干燥后的板材进行定位砂光处理;1) Cork pretreatment: the cork is processed into a sheet and dried, and the moisture content of the sheet is controlled to be 17%, and the dried sheet is subjected to positioning sanding treatment;
2)蒸汽预热养压处理:向经过预处理后的软木所在空间内通入200℃的蒸汽,通入蒸汽时间为2min;2) Steam preheating and pressure treatment: steaming at 200 ° C into the space of the pretreated cork, the steaming time is 2 min;
3)高温高压处理:将经过蒸汽预热养压处理后的软木在温度为150℃下,施加35 kg/cm2 的压力,并且在连续通入蒸汽的条件下进行高温高压处理,高温高压处理的时间为4min,通入蒸汽的时间为4min,通入蒸汽的温度为170℃;3) High temperature and high pressure treatment: the cork after steam preheating and pressure treatment is applied at a temperature of 150 ° C, a pressure of 35 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under continuous steaming conditions, high temperature and high pressure treatment. The time is 4 min, the steaming time is 4 min, and the steaming temperature is 170 ° C;
4)续压处理:将经过高温高压处理后的软木,在温度为175℃下,施加20 kg/cm2 压力,加压速度为60mm/min,并且在连续通入蒸汽的条件下进行续压处理,续压处理的时间为7min,通入蒸汽的时间为7min,通入蒸汽的温度为150℃;4) Continuous pressure treatment: the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 20 kg/cm 2 at a temperature of 175 ° C, a pressurization speed of 60 mm/min, and a continuous pressure under continuous steaming conditions. Treatment, the time of the continuous pressure treatment is 7 min, the time of steam introduction is 7 min, and the temperature of steam introduction is 150 ° C;
5)高温减压处理:将经过续压处理后的软木,在温度为200℃的条件下,减压处理2min,使压力达到9 kg/cm25) High-temperature decompression treatment: the cork after continuous pressure treatment is treated under reduced pressure at a temperature of 200 ° C for 2 min to bring the pressure to 9 kg / cm 2 ;
6)降温恒压养生处理:将经过高温减压处理后的软木,在标准大气压下,降温处理2min,使温度降至室温。6) Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under standard atmospheric pressure for 2 minutes to lower the temperature to room temperature.
实施例14应用软木压密变为硬木的方法Example 14 Method for applying softwood compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
1)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率为14%,干燥后的板材进行定位砂光处理;1) Cork pretreatment: the cork is processed into a sheet and dried, and the moisture content of the sheet is controlled to be 14%, and the dried sheet is subjected to positioning sanding treatment;
2)蒸汽预热养压处理:向经过预处理后的软木所在空间内通入160℃的蒸汽,通入蒸汽时间为10min;2) steam preheating and pressure treatment: 160 ° C steam is introduced into the space of the pretreated cork, and the steaming time is 10 min;
3)高温高压处理:将经过蒸汽预热养压处理后的软木在温度为135℃下,施加25 kg/cm2 的压力,并且在连续通入蒸汽的条件下进行高温高压处理,高温高压处理的时间为3min,通入蒸汽的时间为3min,通入蒸汽的温度为150℃;3) High temperature and high pressure treatment: the cork subjected to steam preheating and pressure treatment is applied at a temperature of 135 ° C, a pressure of 25 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under continuous steaming conditions, high temperature and high pressure treatment. The time is 3 min, the steaming time is 3 min, and the steaming temperature is 150 ° C;
4)续压处理:将经过高温高压处理后的软木,在温度为160℃下,施加25 kg/cm2 压力,加压速度为80mm/min,并且在连续通入蒸汽的条件下进行续压处理,续压处理的时间为5min,通入蒸汽的时间为5min,通入蒸汽的温度为100℃;4) Continuous pressure treatment: the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 25 kg/cm 2 at a temperature of 160 ° C, a pressurization speed of 80 mm/min, and a continuous pressure under continuous steaming conditions. Treatment, the time of continuous pressure treatment is 5 min, the time of steam introduction is 5 min, and the temperature of steam introduction is 100 ° C;
5)高温减压处理:将经过续压处理后的软木,在温度为190℃的条件下,减压处理4min,使压力达到6 kg/cm25) High-temperature decompression treatment: the cork after continuous pressure treatment is treated under reduced pressure at 190 ° C for 4 min to bring the pressure to 6 kg / cm 2 ;
6)降温恒压养生处理:将经过高温减压处理后的软木,在标准大气压下,降温处理4min,使温度降至室温。6) Cooling and constant-pressure health treatment: The cork after high-temperature decompression treatment is cooled under standard atmospheric pressure for 4 minutes to lower the temperature to room temperature.
实施例15应用软木压密变为硬木的方法Example 15 Method for applying cork compaction to hardwood
该方法包括如下步骤:The method comprises the following steps:
1)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率为15%,干燥后的板材进行定位砂光处理;1) Cork pretreatment: the cork is processed into a sheet and dried, and the moisture content of the sheet is controlled to be 15%, and the dried sheet is subjected to positioning sanding treatment;
2)蒸汽预热养压处理:向经过预处理后的软木所在空间内通入120℃的蒸汽,通入蒸汽时间为3min;2) Steam preheating and pressure treatment: steam is introduced into the space of the pretreated cork, and the steam is introduced for 3 minutes;
3)高温高压处理:将经过蒸汽预热养压处理后的软木在温度为130℃下,施加30 kg/cm2 的压力,并且在连续通入蒸汽的条件下进行高温高压处理,高温高压处理的时间为10min,通入蒸汽的时间为10min,通入蒸汽的温度为140℃;3) High temperature and high pressure treatment: the cork after steam preheating and pressure treatment is applied at a temperature of 130 ° C, a pressure of 30 kg / cm 2 is applied, and high temperature and high pressure treatment is carried out under continuous steaming conditions, high temperature and high pressure treatment. The time is 10 min, the steaming time is 10 min, and the steaming temperature is 140 ° C;
4)续压处理:将经过高温高压处理后的软木,在温度为165℃下,施加30 kg/cm2 压力,加压速度为65mm/min,并且在连续通入蒸汽的条件下进行续压处理,续压处理的时间为10min,通入蒸汽的时间为10min,通入蒸汽的温度为120℃;4) Continuous pressure treatment: the cork subjected to high temperature and high pressure treatment is subjected to a pressure of 30 kg/cm 2 at a temperature of 165 ° C, a pressurization speed of 65 mm/min, and a continuous pressure under continuous steaming conditions. Treatment, the time of the continuous pressure treatment is 10 min, the time of steam introduction is 10 min, and the temperature of steam introduction is 120 ° C;
5)高温减压处理:将经过续压处理后的软木,在温度为175℃的条件下,减压处理3min,使压力达到10 kg/cm25) High-temperature decompression treatment: the cork after continuous pressure treatment is treated under reduced pressure at a temperature of 175 ° C for 3 min to bring the pressure to 10 kg / cm 2 ;
6)降温恒压养生处理:将经过高温减压处理后的软木,在标准大气压下,降温处理3min,使温度降至室温;6) Cooling and constant pressure health treatment: the cork after high temperature decompression treatment is cooled under standard atmospheric pressure for 3 minutes to lower the temperature to room temperature;
所指软木为杉木。The softwood referred to is fir.
实验例1高温高压处理各参数的考察 Experimental Example 1 Investigation of various parameters of high temperature and high pressure treatment
将高温高压处理的时间设计成0min、2min、3min、6min、10min和12min,6个水平,其余步骤按照实施例8的方法制备,对制备后的硬木比重、树脂含量、单宁化合物含量及蜂窝状态组织结构含量进行考察,考察结果见表1;The time of high temperature and high pressure treatment was designed to be 0 min, 2 min, 3 min, 6 min, 10 min and 12 min, 6 levels, and the remaining steps were prepared according to the method of Example 8, and the prepared hardwood specific gravity, resin content, tannin compound content and honeycomb were prepared. The state organization structure content was investigated, and the results of the investigation are shown in Table 1.
将高温高压处理的温度设计成110℃、120℃、135℃、150℃和160℃,5个水平,其余步骤按照实施例8的方法制备,对制备后的硬木比重、树脂含量、单宁化合物含量及蜂窝状态组织结构含量进行考察,考察结果见表1;The temperature of high temperature and high pressure treatment was designed to be 10 levels of 110 ° C, 120 ° C, 135 ° C, 150 ° C and 160 ° C, and the remaining steps were prepared according to the method of Example 8, and the prepared hardwood specific gravity, resin content, and tannin compound were prepared. The content of the content and the state of the honeycomb structure were investigated. The results are shown in Table 1.
将高温高压处理的压力设计成10 kg/cm2 、15 kg/cm2 、25 kg/cm2 、35 kg/cm2 和45 kg/cm2 ,5个水平,其余步骤按照实施例8的方法制备,对制备后的硬木比重、树脂含量、单宁化合物含量及蜂窝状态组织结构含量进行考察,考察结果见表1;The pressure of the high temperature and high pressure treatment was designed to be 10 kg/cm 2 , 15 kg/cm 2 , 25 kg/cm 2 , 35 kg/cm 2 and 45 kg/cm 2 , 5 levels, and the remaining steps were as follows according to the method of Example 8. Preparation, the prepared hardwood specific gravity, resin content, tannin compound content and cellular state structure content were investigated, the results of the investigation are shown in Table 1;
表1 高温高压处理 各 参数的考察结果 Table 1 High temperature and high pressure treatment
考察指标 Survey indicator 硬木比重( kg/m Hardwood specific gravity (kg/m 33  ) 树脂含量( % ) Resin content (%) 单宁化合物含量( % ) Tannin compound content (%) 蜂窝状态组织结构含量( % ) Cellular state structure content (%)
时间( min ) Time ( min ) 0 0 70 70 2.51 2.51 11.5 11.5 98 98
2 2 360 360 1.88 1.88 9.2 9.2 87 87
3 3 400 400 1.66 1.66 7.9 7.9 71 71
6 6 423 423 1.31 1.31 6.1 6.1 63 63
10 10 450 450 0.85 0.85 3.9 3.9 53 53
12 12 455 455 0.83 0.83 3.8 3.8 51 51
温度( ℃ ) Temperature ( °C ) 110 110 340 340 1.94 1.94 9.8 9.8 83 83
120 120 415 415 1.65 1.65 7.7 7.7 72 72
135 135 433 433 1.24 1.24 5.8 5.8 62 62
150 150 460 460 0.86 0.86 4.0 4.0 50 50
160 160 462 462 0.85 0.85 4.0 4.0 50 50
压力(kg/cm2Pressure (kg/cm 2 ) 10 10 356 356 2.01 2.01 10.2 10.2 85 85
15 15 415 415 1.71 1.71 8.1 8.1 74 74
25 25 437 437 1.29 1.29 6.0 6.0 65 65
35 35 472 472 0.84 0.84 3.8 3.8 54 54
45 45 480 480 0.84 0.84 3.7 3.7 52 52
从表中可以看出高温高压处理过程中的时间、温度、和压力及对硬木比重、树脂含量、单宁化合物含量及蜂窝状态组织结构含量具有显著的影响,只有当时间控制在10min内,温度控制在150℃,压力控制在35 kg/cm2 ,才能够低成本、低消耗地将木材的比重提高到450 kg/m3 左右,并且能将软木中65%左右的树脂和单宁化合物排除,将原料软木中50%左右的蜂窝状态组织结构变成实芯线状组织结构;当温度、压力和处理时间继续升高,投入和产出不成正比。It can be seen from the table that the time, temperature, and pressure during the high temperature and high pressure treatment have a significant effect on the specific gravity of the hardwood, the resin content, the content of the tannin compound, and the content of the honeycomb structure. Only when the time is controlled within 10 minutes, the temperature is Controlled at 150 ° C, the pressure is controlled at 35 kg / cm 2 , the specific gravity of the wood can be increased to about 450 kg / m 3 at low cost and low consumption, and about 65% of the resin and tannin compounds in the cork can be excluded. 50% of the honeycomb structure in the raw material cork becomes a solid core-like structure; when the temperature, pressure and treatment time continue to rise, the input and output are not proportional.
实验例2续压处理各参数的考察 Experimental Example 2 Investigation of various parameters of continuous pressure treatment
将续压处理的时间设计成0min、3min、4min、7min、10min和12min,6个水平,其余步骤按照实施例8的方法制备,对制备后的硬木比重、树脂含量、单宁化合物含量及蜂窝状态组织结构含量进行考察,考察结果见表2;The time of the continuous pressure treatment was designed to be 0 min, 3 min, 4 min, 7 min, 10 min and 12 min, 6 levels, and the remaining steps were prepared according to the method of Example 8, and the prepared hardwood specific gravity, resin content, tannin compound content and honeycomb were prepared. The state organization structure content was investigated, and the results of the investigation are shown in Table 2;
将续压处理的温度设计成150℃,160℃、175℃、190℃和200℃,5个水平,其余步骤按照实施例8的方法制备,对制备后的硬木比重、树脂含量、单宁化合物含量及蜂窝状态组织结构含量进行考察,考察结果见表2;The temperature of the continuous pressure treatment was designed to be 150 ° C, 160 ° C, 175 ° C, 190 ° C and 200 ° C, 5 levels, and the remaining steps were prepared according to the method of Example 8, and the prepared hardwood specific gravity, resin content, tannin compound The contents of the content and the state of the honeycomb structure were investigated. The results of the investigation are shown in Table 2;
将续压处理的压力设计成10 kg/cm2 、15 kg/cm2 、25 kg/cm2 、35 kg/cm2 和45 kg/cm2 ,5个水平,其余步骤按照实施例8的方法制备,对制备后的硬木比重、树脂含量、单宁化合物含量及蜂窝状态组织结构含量进行考察,考察结果见表2;The pressure of the continuous pressure treatment was designed to be 10 kg/cm 2 , 15 kg/cm 2 , 25 kg/cm 2 , 35 kg/cm 2 and 45 kg/cm 2 , 5 levels, and the remaining steps were as follows according to the method of Example 8. Preparation, the prepared hardwood specific gravity, resin content, tannin compound content and cellular state structure content were investigated, the results of the investigation are shown in Table 2;
表2续压处理 各 参数的考察结果 Table 2 Continued Pressure Treatment Results of each parameter
考察指标 Survey indicator 硬木比重( kg/m Hardwood specific gravity (kg/m 33  ) 树脂含量( % ) Resin content (%) 单宁化合物含量( % ) Tannin compound content (%) 蜂窝状态组织结构含量( % ) Cellular state structure content (%)
时间(min) Time (min) 0 0 450 450 0.85 0.85 3.8 3.8 50 50
3 3 520 520 0.66 0.66 2.4 2.4 45 45
4 4 600 600 0.41 0.41 1.9 1.9 33 33
7 7 640 640 0.22 0.22 0.8 0.8 24 twenty four
10 10 700 700 0.05 0.05 0.08 0.08 13 13
12 12 710 710 0 0 0 0 11 11
温度( ℃ ) Temperature ( °C ) 150 150 550 550 0.69 0.69 3.1 3.1 44 44
160 160 620 620 0.45 0.45 2.2 2.2 32 32
175 175 680 680 0.21 0.21 1.3 1.3 20 20
190 190 720 720 0.06 0.06 0.1 0.1 9 9
200 200 725 725 0 0 0 0 8 8
压力(kg/cm2Pressure (kg/cm 2 ) 10 10 560 560 0.64 0.64 2.8 2.8 38 38
15 15 610 610 0.39 0.39 2.1 2.1 29 29
25 25 660 660 0.15 0.15 1.3 1.3 14 14
35 35 710 710 0 0 0 0 5 5
45 45 720 720 0 0 0 0 4 4
从表中可以看出,续压处理的时间、温度和压力对硬木比重、树脂含量、单宁化合物含量及蜂窝状态组织结构含量具有显著的影响,只有当时间控制在10min内,温度控制在190℃内,压力控制在35 kg/cm2 的范围内,才能够低成本、低消耗地提供硬木的比重,将硬木中的树脂、单宁化合物完全排除;并且能将蜂窝状组织结构大部分地变成线状条形组织结构;当温度、压力和处理时间继续升高,投入和产出不成正比。It can be seen from the table that the time, temperature and pressure of the continuous pressure treatment have a significant influence on the specific gravity of the hardwood, the resin content, the content of the tannin compound and the content of the honeycomb structure. Only when the time is controlled within 10 minutes, the temperature is controlled at 190. Within °C, the pressure is controlled within the range of 35 kg/cm 2 to provide the specific gravity of the hardwood at low cost and low consumption, completely remove the resin and tannin compounds in the hardwood; and can largely honeycomb structure It becomes a linear strip structure; when temperature, pressure and treatment time continue to rise, input and output are not proportional.
实验例3高温减压处理各参数的考察 Experimental Example 3 Investigation of Various Parameters in High Temperature Decompression Treatment
将高温减压处理的时间设计成0min、1min、2min、5min、10min和12min,6个水平,其余步骤按照实施例8的方法制备,对制备后的硬木的含水率和硬木的比重进行考察,考察结果见表3;The time of high temperature decompression treatment was designed to be 0 min, 1 min, 2 min, 5 min, 10 min and 12 min, 6 levels, and the remaining steps were prepared according to the method of Example 8, and the moisture content of the prepared hardwood and the specific gravity of the hardwood were investigated. The results of the investigation are shown in Table 3;
将高温减压处理的温度设计成140℃、150℃、170℃、200℃和210℃,5个水平,其余步骤按照实施例8的方法制备,对制备后的硬木的含水率和硬木的比重进行考察,考察结果见表3;The temperature of the high-temperature decompression treatment was designed to be 5 levels of 140 ° C, 150 ° C, 170 ° C, 200 ° C, and 210 ° C, and the remaining steps were prepared according to the method of Example 8, and the moisture content of the prepared hardwood and the specific gravity of the hardwood. Investigate, the results of the inspection are shown in Table 3;
表3高温减压处理各参数的考察结果 Table 3 Results of investigation of various parameters of high temperature and vacuum treatment
考察指标 Survey indicator 含水率( % ) Moisture content (%) 硬木比重( kg/m Hardwood specific gravity (kg/m 33  )
时间( min ) Time ( min ) 0 0 24 twenty four 710 710
1 1 12 12 780 780
2 2 7 7 810 810
5 5 6 6 850 850
10 10 5 5 900 900
12 12 5 5 910 910
温度( ℃ ) Temperature ( °C ) 140 140 15 15 730 730
150 150 7 7 820 820
170 170 6 6 860 860
200 200 5 5 910 910
210 210 5 5 910 910
5处理时,制备的硬木的含水率显著提高,这样导致硬木的防腐性能差,并且硬木的比重还是在700 kg/m3 左右;当高温减压的时间低于3min或温度低于200℃时,硬木的含水率仍然很高,硬木的比重有所增加;随着高温减压时间的增加或温度的升高,硬木的含水率显著降低,硬木的比重继续增加;当高温减压的时间升到10min或温度升到200℃后,继续升高时间或温度,硬木的含水率不再发生变化,硬木的比重也没发生太多的变化,反而增加了制备成本;只有当高温减压的时间控制在2-10min,温度控制在150-200℃的范围内,才能制得含水率适当的硬木,并且硬木的比重能够达到800-900 kg/m3 左右;继续增加时间和温度,收入和产出不成正比。5 When treated, the moisture content of the prepared hardwood is significantly improved, which results in poor corrosion resistance of the hardwood, and the specific gravity of the hardwood is still about 700 kg/m 3 ; when the high temperature decompression time is less than 3 min or the temperature is lower than 200 ° C The moisture content of hardwood is still high, and the specific gravity of hardwood is increased. With the increase of high temperature decompression time or the increase of temperature, the moisture content of hardwood is significantly reduced, the proportion of hardwood continues to increase; After 10 minutes or the temperature rises to 200 °C, continue to increase the time or temperature, the moisture content of the hardwood does not change, the proportion of hardwood does not change too much, but the preparation cost is increased; only when the high temperature decompression time Controlled at 2-10min, the temperature is controlled within the range of 150-200 °C, in order to obtain hardwood with appropriate moisture content, and the specific gravity of hardwood can reach 800-900 kg/m 3 ; continue to increase time and temperature, income and production It is not proportional.
实验例4高温高压处理过程中通入蒸汽时间和蒸汽温度的考察Experimental Example 4 Investigation of steaming time and steam temperature during high temperature and high pressure treatment
将高温高压处理过程中通入蒸汽的时间设计成0min、2min、3min、6min、10min和12min,6个水平,其余步骤按照实施例15的方法制备,对制备后的硬木内部结构中的树脂和单宁化合物的含量进行考察,考察结果见表4;The steaming time during the high temperature and high pressure treatment was designed to be 0 min, 2 min, 3 min, 6 min, 10 min and 12 min, 6 levels, and the remaining steps were prepared according to the method of Example 15 to prepare the resin in the internal structure of the hardwood. The content of tannin compounds was investigated, and the results of the investigation are shown in Table 4;
将高温高压处理过程中的通入蒸汽的温度设计成130℃、140℃、150℃、170℃和180℃,5个水平,其余步骤按照实施例15的方法制备,对制备后的硬木内部结构中的树脂和单宁化合物的含量进行考察,考察结果见表4;The temperature of the steam entering during the high temperature and high pressure treatment was designed to be 5 levels of 130 ° C, 140 ° C, 150 ° C, 170 ° C and 180 ° C, and the remaining steps were prepared according to the method of Example 15, and the internal structure of the prepared hardwood was prepared. The content of resin and tannin compound was investigated, and the results are shown in Table 4;
表4高温高压处理过程中通入蒸汽时间和蒸汽温度的考察结果 Table 4 Investigation results of steaming time and steam temperature during high temperature and high pressure treatment
考察指标 Survey indicator 树脂含量( % ) Resin content (%) 单宁化合物含量( % )  Tannin compound content (%)
时间( min ) Time ( min ) 0 0 2.03 2.03 10.2 10.2
2 2 1.73 1.73 8.8 8.8
3 3 1.57 1.57 7.9 7.9
6 6 1.13 1.13 6.2 6.2
10 10 0.78 0.78 4.1 4.1
12 12 0.75 0.75 4.0 4.0
温度( ℃ ) Temperature ( °C ) 130 130 1.59 1.59 8.1 8.1
140 140 1.41 1.41 6.7 6.7
150 150 1.19 1.19 5.8 5.8
170 170 0.76 0.76 4.0 4.0
180 180 0.75 0.75 3.9 3.9
从表中可以看出,在高温高压处理过程中,如果不通入蒸汽,不能排除软木中的树脂和单宁化合物;随着通入蒸汽时间和蒸汽温度的增加,树脂和单宁化合物的含量显著降低,当通入蒸汽时间达到10min或温度达到170℃时,树脂和单宁化合物的含量已降低了60%左右,继续通入蒸汽或提高温度,对树脂和单宁化合物的含量影响不大,投入和产出不成正比;所以高温高压处理过程中通入蒸汽的时间控制在3-10min内,蒸汽温度应控制在140-170℃内。It can be seen from the table that in the process of high temperature and high pressure treatment, the resin and tannin compounds in the softwood cannot be excluded if steam is not introduced; the content of resin and tannin compound is remarkable as the steaming time and steam temperature increase. Decrease, when the steaming time reaches 10min or the temperature reaches 170°C, the content of resin and tannin compound has been reduced by about 60%. Continue to steam or increase the temperature has little effect on the content of resin and tannin compound. The input and output are not proportional; therefore, the time for steam introduction during high temperature and high pressure treatment is controlled within 3-10min, and the steam temperature should be controlled within 140-170 °C.
实验例5续压处理过程中通入蒸汽温度和时间的考察 Experimental Example 5 Investigation of steam temperature and time during continuous pressure treatment
将续压处理过程中通入蒸汽的时间设计成0min、3min、4min、7min、10min和12min,6个水平,其余步骤按照实施例15的方法制备,对制备后的硬木内部结构中的树脂和单宁化合物的含量进行考察,考察结果见表5;The steaming time during the continuous pressure treatment was designed to be 0 min, 3 min, 4 min, 7 min, 10 min and 12 min, 6 levels, and the remaining steps were prepared according to the method of Example 15, and the resin in the prepared hardwood internal structure and The content of tannin compounds was investigated, and the results of the investigation are shown in Table 5;
将续压处理过程中通入蒸汽的温度设计成90℃,100℃、120℃、150℃和160℃,5个水平,其余步骤按照实施例15的方法制备,对制备后的硬木内部结构中的树脂和单宁化合物的含量进行考察,考察结果见表5;The temperature of the steam introduced during the continuous pressure treatment was designed to be 90 ° C, 100 ° C, 120 ° C, 150 ° C and 160 ° C, 5 levels, and the remaining steps were prepared according to the method of Example 15 for the internal structure of the prepared hardwood. The content of resin and tannin compound was investigated, and the results are shown in Table 5;
表5续压处理过程中通入蒸汽时间和温度的考察结果 Table 5 Investigation results of steaming time and temperature during continuous pressure treatment
考察指标 Survey indicator 树脂含量( % )  Resin content (%) 单宁化合物含量( % ) Tannin compound content (%)
时间(min) Time (min) 0 0 0.73 0.73 3.9 3.9
3 3 0.62 0.62 2.7 2.7
4 4 0.51 0.51 2.1 2.1
7 7 0.37 0.37 1.6 1.6
10 10 0.25 0.25 0.9 0.9
12 12 0.23 0.23 0.8 0.8
温度( ℃ ) Temperature ( °C ) 90 90 0.65 0.65 3.6 3.6
100 100 0.52 0.52 2.4 2.4
120 120 0.36 0.36 1.7 1.7
150 150 0.26 0.26 0.9 0.9
160 160 0.25 0.25 0.9 0.9
从表中可以看出,当续压过程中不通入蒸汽,整个续压过程可以排除极少量的树脂和单宁化合物,当再次通入蒸汽后,可将高温高压处理过程中通入蒸汽后,剩余的树脂和单宁化合物排除;随着时间和蒸汽温度的升高,排除的越多,但当时间增加到10min或蒸汽温度升高到150℃,树脂和单宁化合物的含量与未通入蒸汽时相比,已降低90%多,继续增加通入蒸汽时间和蒸汽温度后,投入和产出不成正比,所以将续压处理过程中通入蒸汽时间控制在4-10min,蒸汽温度控制在100-150℃。 It can be seen from the table that when steam is not introduced during the continuous pressure process, the entire continuous pressure process can eliminate a very small amount of resin and tannin compound. When the steam is re-introduced, the steam can be introduced into the high-temperature and high-pressure treatment process. The remaining resin and tannin compound are excluded; the more the time is removed and the temperature of the steam increases, but when the time increases to 10 min or the steam temperature rises to 150 ° C, the content of the resin and tannin compound does not pass. Compared with steam, it has been reduced by more than 90%. After increasing the steaming time and steam temperature, the input and output are not proportional. Therefore, the steaming time during the continuous pressure treatment is controlled at 4-10min, and the steam temperature is controlled. 100-150 ° C.

Claims (9)

  1. 一种应用软木压密变为硬木的方法,其特征在于,所述方法包括如下步骤: A method for applying cork compaction into hardwood, characterized in that the method comprises the following steps:
    a.高温高压处理:将软木在一定温度下,施加一定的压力,进行高温高压处理;a. High temperature and high pressure treatment: applying a certain pressure to the cork at a certain temperature for high temperature and high pressure treatment;
    b.续压处理:将经过高温高压处理后的软木,在一定温度下,施加一定压力,进行续压处理;b. Continuous pressure treatment: the cork after high temperature and high pressure treatment is applied with a certain pressure at a certain temperature to carry out continuous pressure treatment;
    c.高温减压处理:将经过续压处理后的软木,在一定温度下,进行减压处理;c. High temperature decompression treatment: the cork after the continuous pressure treatment is subjected to a reduced pressure treatment at a certain temperature;
    d.降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,进行降温处理。d. Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
  2. 如权利要求1所述的应用软木压密变为硬木的方法,其特征在于,所述软木是经过预处理后,再进行高温高压处理;所述软木预处理,是将软木加工成板材,进行干燥,控制板材的含水率,干燥后的板材进行定位砂光处理。 The method for applying cork compaction into hardwood according to claim 1, wherein the cork is pretreated and then subjected to high temperature and high pressure treatment; and the cork pretreatment is to process the cork into a sheet. Drying, controlling the moisture content of the board, and drying the sheet for positioning sanding.
  3. 如权利要求2所述的应用软木压密变为硬木的方法,其特征在于,所述方法包括如下步骤: A method of applying cork compaction into hardwood according to claim 2, wherein the method comprises the steps of:
    a)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率,干燥后的板材进行定位砂光处理;a) Cork pretreatment: processing cork into sheet, drying, controlling the moisture content of the sheet, and drying the sheet for positioning sanding;
    b)高温高压处理:将经过预处理的软木在一定温度下,施加一定的压力,在密闭空间进行高温高压处理;b) high temperature and high pressure treatment: applying pre-treated cork at a certain temperature, applying a certain pressure, and performing high temperature and high pressure treatment in a closed space;
    c)续压处理:将经过高温高压处理后的软木,在一定温度下,施加一定压力,在密闭空间进行续压处理;c) continuous pressure treatment: the cork after high temperature and high pressure treatment, under a certain temperature, apply a certain pressure, and continue to pressurize in a confined space;
    d)高温减压处理:将经过续压处理后的软木,在一定温度下,在密闭空间进行减压处理;d) high temperature decompression treatment: the cork after the continuous pressure treatment is subjected to a reduced pressure treatment in a closed space at a certain temperature;
    e)降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,在密闭空间进行降温处理。e) Cooling and constant-pressure health treatment: The cork after high-temperature decompression treatment is cooled in a confined space under constant pressure.
  4. 如权利要求2所述的应用软木压密变为硬木的方法,其特征在于,经过预处理后的软木经过蒸汽预热养压处理后,再进行高温高压处理;所述方法包括如下步骤: The method for applying cork compaction into hardwood according to claim 2, wherein the pretreated softwood is subjected to steam preheating and pressure treatment, and then subjected to high temperature and high pressure treatment; the method comprises the following steps:
    1)软木预处理:将软木加工成板材,进行干燥,控制板材的含水率,干燥后的板材进行定位砂光处理;1) Cork pretreatment: processing cork into sheet, drying, controlling the moisture content of the sheet, and drying the sheet for positioning sanding;
    2)蒸汽预热养压处理:向经过预处理后的软木所在空间内通入一定时间和温度的蒸汽;2) Steam preheating and pressure treatment: steam entering a space of pre-treated cork for a certain time and temperature;
    3)高温高压处理:将经过蒸汽预热养压处理后的软木在一定温度下,施加一定的压力,并且在间隔或连续通入蒸汽的条件下进行高温高压处理,通入蒸汽的时间不大于高温高压处理的时间;3) High temperature and high pressure treatment: the cork after steam preheating and pressure treatment is applied with a certain pressure at a certain temperature, and the high temperature and high pressure treatment is carried out under the condition of intermittent or continuous steam introduction, and the time for introducing steam is not more than High temperature and high pressure treatment time;
    4)续压处理:将经过高温高压处理后的软木,在一定温度下,施加一定压力,并且在间隔或连续通入蒸汽的条件下进行续压处理,通入蒸汽的时间不大于续压处理的时间;4) Continuous pressure treatment: the cork after high temperature and high pressure treatment is applied with a certain pressure at a certain temperature, and the continuous pressure treatment is carried out under the condition of intermittent or continuous steam introduction, and the time of steam introduction is not greater than the continuous pressure treatment. time;
    5)高温减压处理:将经过续压处理后的软木,在一定温度下,进行减压处理;5) High-temperature decompression treatment: the cork after the continuous pressure treatment is subjected to a reduced pressure treatment at a certain temperature;
    6)降温恒压养生处理:将经过高温减压处理后的软木,在恒压下,进行降温处理。6) Cooling and constant pressure health treatment: The cork after high temperature and pressure reduction treatment is cooled under constant pressure.
  5. 如权利要求1-4任一所述的应用软木压密变为硬木的方法,其特征在于,所述高温高压处理过程中,温度为120-150℃,压力为15-35kg/cm2,高温高压处理的时间为3-10min;优选地,所述续压处理过程中,温度为160-190℃,压力为15-35kg/cm2,加压速度为50-80mm/min,续压处理的时间为4-10min;优选地,所述高温减压处理过程中,温度为150-200℃,高温减压处理的时间为2-10min,将压力减到5-15kg/cm2;优选地,所述降温恒压养生处理过程中,降温恒压养生处理的时间为2-7min,恒压为标准大气压,将温度降到室温。The method for applying cork compaction into hardwood according to any one of claims 1 to 4, wherein during the high temperature and high pressure treatment, the temperature is 120-150 ° C, the pressure is 15-35 kg/cm 2 , and the temperature is high. The high pressure treatment time is 3-10 min; preferably, during the continuous pressure treatment, the temperature is 160-190 ° C, the pressure is 15-35 kg/cm 2 , the pressurization speed is 50-80 mm/min, and the continuous pressure treatment The time is 4-10 min; preferably, during the high temperature decompression treatment, the temperature is 150-200 ° C, the time of high temperature decompression treatment is 2-10 min, and the pressure is reduced to 5-15 kg/cm 2 ; preferably, During the cooling and constant pressure health treatment process, the temperature of the constant temperature and constant pressure health treatment is 2-7 min, the constant pressure is the standard atmospheric pressure, and the temperature is lowered to room temperature.
  6. 如权利要求4所述的应用软木压密变为硬木的方法,其特征在于,所述蒸汽预热养压处理过程中,通入蒸汽的温度为120-200℃,通入蒸汽的时间为2-10min;优选地,所述高温高压处理过程中,通入蒸汽的时间为3-10min,通入蒸汽的温度为140-170℃;优选地,所述续压处理过程中,通入蒸汽的时间为4-10min,通入蒸汽的温度为100-150℃。 The method for applying cork compaction into hardwood according to claim 4, wherein during the steam preheating and pressure treatment, the temperature of the steam is 120-200 ° C, and the steaming time is 2 Preferably, during the high temperature and high pressure treatment, steam is introduced for 3-10 minutes, and steam is introduced at a temperature of 140-170 ° C; preferably, during the continuous pressure treatment, steam is introduced. The time is 4-10 min, and the temperature of steaming is 100-150 °C.
  7. 如权利要求3所述的应用软木压密变为硬木的方法,其特征在于,控制板材的含水率为5%-7%。 A method of applying cork compaction into hardwood according to claim 3, wherein the control sheet has a water content of 5% to 7%.
  8. 如权利要求4所述的应用软木压密变为硬木的方法,其特征在于,控制板材的含水率为12%-17%。 A method of applying cork compaction into hardwood according to claim 4, wherein the moisture content of the control panel is from 12% to 17%.
  9. 如权利要求1-8任一所述的应用软木压密变为硬木的方法,其特征在于,所述高温高压处理和续压处理步骤还包括通入不同颜色的蒸汽和/或不同气味的蒸汽。A method of applying cork compaction to hardwood according to any of claims 1-8, wherein said high temperature and high pressure treatment and said continuous pressure treatment step further comprises introducing steam of different colors and/or steam of different odors. .
PCT/CN2015/083202 2014-12-02 2015-07-02 Method for compacting softwood into hardwood WO2016086657A1 (en)

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US11931917B2 (en) 2017-12-29 2024-03-19 Ahf, Llc Densified wood including process for preparation

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CN104354200A (en) 2015-02-18

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