WO2018080211A2 - Smoking agent using low-temperature flame-free smoldering process, and method for producing same - Google Patents

Smoking agent using low-temperature flame-free smoldering process, and method for producing same Download PDF

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Publication number
WO2018080211A2
WO2018080211A2 PCT/KR2017/011948 KR2017011948W WO2018080211A2 WO 2018080211 A2 WO2018080211 A2 WO 2018080211A2 KR 2017011948 W KR2017011948 W KR 2017011948W WO 2018080211 A2 WO2018080211 A2 WO 2018080211A2
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low
mixture
natural plant
smoker
agent
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PCT/KR2017/011948
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French (fr)
Korean (ko)
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WO2018080211A3 (en
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채원석
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농업회사법인 주식회사 과농
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Publication of WO2018080211A2 publication Critical patent/WO2018080211A2/en
Publication of WO2018080211A3 publication Critical patent/WO2018080211A3/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N25/00Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
    • A01N25/18Vapour or smoke emitting compositions with delayed or sustained release
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N65/00Biocides, pest repellants or attractants, or plant growth regulators containing material from algae, lichens, bryophyta, multi-cellular fungi or plants, or extracts thereof
    • A01N65/08Magnoliopsida [dicotyledons]
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N65/00Biocides, pest repellants or attractants, or plant growth regulators containing material from algae, lichens, bryophyta, multi-cellular fungi or plants, or extracts thereof
    • A01N65/08Magnoliopsida [dicotyledons]
    • A01N65/12Asteraceae or Compositae [Aster or Sunflower family], e.g. daisy, pyrethrum, artichoke, lettuce, sunflower, wormwood or tarragon
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N65/00Biocides, pest repellants or attractants, or plant growth regulators containing material from algae, lichens, bryophyta, multi-cellular fungi or plants, or extracts thereof
    • A01N65/08Magnoliopsida [dicotyledons]
    • A01N65/20Fabaceae or Leguminosae [Pea or Legume family], e.g. pea, lentil, soybean, clover, acacia, honey locust, derris or millettia
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N65/00Biocides, pest repellants or attractants, or plant growth regulators containing material from algae, lichens, bryophyta, multi-cellular fungi or plants, or extracts thereof
    • A01N65/08Magnoliopsida [dicotyledons]
    • A01N65/26Meliaceae [Chinaberry or Mahogany family], e.g. mahogany, langsat or neem

Definitions

  • the present invention relates to a fumigant using a low temperature flameless fumigating process having the functions of a disinfectant and a biocide for disinfecting pathogenic bacteria and controlling pests, and particularly, a method for preparing a smoker and a method for disinfecting and controlling space / surface.
  • Smokeless agent and its manufacturing method using low-temperature salt-free fumigation process that can disperse and rescue all spaces of object by dispersing through the natural dispersion through the sublimation or vaporization of solid or solid products, not the spray method of liquid products. It is about.
  • Pesticides sprayed in nearly closed facilities are heavily sprayed into the liquid phase due to the limited formulation form.
  • Spreading these pesticides in the facility requires a long time, high risk of poisoning due to contact with or inhalation of the pesticide solution during the spreading process, and often leaves spots due to the pesticide solution on plants and fruits.
  • fumigants are not useful because they have very few types. It is also unfavorable in use.
  • smokers are very easy to use, resulting in the least amount of labor and labor time for spraying pesticides.
  • the applicable pesticides must be heat stable and vaporize as active ingredients.
  • the materials used in the smoke-burning smokers are heat generators that generate heat by burning themselves, such as urea acetate-guanidine, nitrocellulose, etc., and chlorinates such as perchlorate and chlorate.
  • Combustion modifiers that can control the combustion temperature include carbon powder, starch, saccharide cellulose and the like.
  • the active ingredient for agrochemical is mixed with the gunpowder and the auxiliary agent and formed into granules, for example, rod-shaped or disc-shaped.
  • Korean Patent Registration No. 1996-0011194 (published on Aug. 21, 1996), which is Patent Document 1, adds 500 parts of chaff powder to 200 parts of procmidone powder and mixes the mixture with 150 parts of glue powder and sodium perchlorate in another container. 150 parts (or 130 parts of sodium chlorate) are added, and an appropriate amount of distilled water is added to dissolve. Then, the procmidone-rice husk powder mixture is added thereto, followed by kneading.
  • a new plant horticultural pesticide smoker and a method for producing the same are disclosed, which are made into a 4 cm rod shape and dried at 80 ° C. for 3 hours to produce a smoker.
  • Patent Document 2 Republic of Korea Patent Publication No. 10-0861704 (registered on September 29, 2008), the fumigation, fumigating agent composition containing the active ingredient of pest control, fumigation, fumigating by an electric heating device and an active ingredient generated during the fumigation, fumigation process
  • the control means to spread by natural convection or by the forced blower, the pest control, suppression, and repelling effect can be effectively and conveniently controlled at night even when a person is not resident.
  • a fumigant fumigant composition of agrochemicals in which an active ingredient, an oxidizing agent, a fuming agent, and a combustion rate controlling agent are mixed to form a fumigant adjuvant that is liquefied with general water or distilled water.
  • Korean Patent Publication No. 2015-0093311 (published on Aug. 18, 2015), which is Patent Document 3, includes distilled water, an oxidizing agent, a combustion rate regulator, a fuming agent, and chlorine dioxide to prepare a liquid fumigation control agent.
  • the fumigated smoke control agent prepared in the liquid solution in a heating vessel gradually heating the heating vessel by using a heat source to gradually evaporate the chlorine dioxide having a low boiling point to fumigation on the crop, the liquid solution of the heating vessel
  • the temperature of the liquid solution reaches the decomposition temperature of the oxidizing agent by the combustion rate control agent to delay the combustion rate from the mucous Diffusing a large amount of smoke absorbing adhesive and permeable components into the greenhouse space
  • the greenhouse Disclosed is a control method using a fumigant control agent composition comprising a step of exerting a fume effect on crops by combining smoke diffused into a space and a chlorine dioxide component to produce a fumed particle having adhesion and permeability.
  • Patent Document 1 a pesticide is used as an active ingredient, an agricultural by-product such as chaff, wood flour or corn cane as an oxidant, an organic or inorganic oxidant as an oxidant, and a water-soluble or oil-soluble adhesive for formulation.
  • an agricultural by-product such as chaff, wood flour or corn
  • an organic or inorganic oxidant as an oxidant
  • a water-soluble or oil-soluble adhesive for formulation.
  • the technique disclosed in this Patent Document 1 can heat the pesticide as an active ingredient and smoke it together with smoke, so that the active ingredient can be naturally dispersed, but it cannot solve the residual problem of synthetic pesticides.
  • Inorganic oxidizers are simply used for the combustion process to proceed smoothly.
  • chlorine oxides used as inorganic oxidants such as hypochlorous acid, chloric acid, perchloric acid, etc. are not preferable because they can generate toxic gas chlorine gas during the combustion process.
  • a temperature of at least 40 ° C. to 80 ° C. and a drying time of at least 2 hours to a maximum of 12 hours are required. It is undesirable in terms of energy loss and productivity in the production stage, and when the glued dough is formulated with an extruder granulator, the glued and adhered active ingredient has more heat energy during vaporization / sublimation to become gaseous. There was a problem that it was necessary.
  • An object of the present invention is to solve the problems as described above, low temperature dispersing the environmentally friendly active ingredients for disinfection and salvage without additional energy consumption and disinfection and salvage of agricultural space, such as crop cultivation facility house, etc. It is to provide a smokeless agent using the salt-free smoking process and a method of manufacturing the same.
  • Another object of the present invention is a low-temperature smoking process (smouldering process) that is a combustion that does not generate flames (flame) can be transferred to the heat of the active ingredient natural plant capable of disinfecting pathogens and pest control ), And a method for producing a smoker using a low-temperature salt-free smoking process that minimizes contact with oxygen as an oxidant in the air when the composition is burned.
  • a smoke agent according to the present invention is a smoke agent using a low-temperature unsalt smoked process, and includes 60 to 70% by weight of an active plant-containing natural plant powder, 20 to 25% by weight of an oxidant, and 10 to 15% by weight of an excipient. And, the active ingredient of the natural plant is characterized in that the active ingredient is vaporized or sublimed through the low temperature salt-free smoking.
  • the natural plant is any one or a mixture of Insect flower, Derris, Kussia, Ryania, Nim, Baekduong It is characterized by.
  • the natural plant is characterized in that using any one or a mixture of flowers, leaves, stems, shells, roots.
  • the oxidizing agent is ammonium nitrate, and the ammonium nitrate is characterized in that it produces nitrogen, oxygen, water as a final product during pyrolysis.
  • the excipient is characterized in that any one or a mixture of bentonite, pearlite, zeolite, illite, and the like.
  • the method for preparing a smoke agent according to the present invention to achieve the above object is a method for producing a smoke agent using a low-temperature salt-free smoking process, (a) 70% by weight of the powder of the natural plant containing the active ingredient, 20% by weight of the oxidizing agent and Preparing a smoker mixture by mixing 10% by weight of an excipient, (b) pressing the smoker mixture prepared in step (a) to form a tablet, wherein the natural plant is an Insect flower, Deris, Quassia, Ryania, Neem, any one or mixtures thereof, the oxidizing agent is ammonium nitrate, the excipient is bentonite, pearlite ( Pearlite), zeolite (Zeolite), one of the elite (Illite) or a mixture thereof, the natural plant powder is characterized in that it is provided in a size of 80 mesh or more.
  • a smoke agent using a low-temperature unsalted smoking method and a method for preparing the same improve the problem of residual pesticides by applying natural substances without using conventional synthetic pesticides
  • Natural materials can play the role of fuming agent of natural materials by using natural materials, which are dried and ground by grinding flowers, stems, leaves, shells, and roots of Pyrethrum, Deris, Kuasia, Liania, Nim, Baekduong, etc. Effect is obtained.
  • ammonium nitrate (NH 4 NO 3 ) which is not applied in the prior art as an oxidant is used
  • ammonium nitrate is a dinitrogen oxide ( N 2 O) and water are primarily decomposed (NH 4 NO 3 (s) ⁇ N 2 O + 2H 2 O), and dinitrogen oxide is decomposed secondary to nitrogen and oxygen (2N 2 O ⁇ 2N 2 + O 2 ).
  • ammonium nitrate produces nitrogen, oxygen and water as the final product upon pyrolysis (2NH 4 NO 3 (s) ⁇ 2N 2 + O 2 + 2H 2 O).
  • Dinitrogen oxide which is formed as an intermediate in the pyrolysis of ammonium nitrate, is a gas known as a laughing gas, which is harmless to the human body, and has a name given to the nerves of inhalation and inhalation of muscles around the mouth when inhaled. Since it is used as an anesthetic to relieve pain in dentistry, ammonium nitrate applied in the present invention generates oxygen to promote combustion reaction and nitrogen to suppress flame generation without generating toxic gas during pyrolysis, thereby completing the smoking process of smoker. Can be.
  • a smoke agent using a low-temperature salt-free smoking process and a method for preparing the same, are formulated by adding a powder of a natural clay mineral that can be formulated without adding a glue adhesive that interferes with smoking.
  • the clay mineral powder composed of 2 has the molecular structural properties that can be finely divided or hard strata, so that it can provide the strength that a smoker product must have without disturbing the process of vaporization and sublimation of the active ingredient even at low pressures. Is also obtained.
  • the smoke agent using a low-temperature salt-free smoking process and its preparation method can be formulated by applying a low pressure in the prior art temperature of at least 40 °C ⁇ 80 °C and drying time of at least 2 hours up to 12 hours The effect that energy saving and time can be shortened compared with this required manufacturing method is also acquired.
  • a smoke agent using a low-temperature salt-free smoking process and a method for preparing the same, using natural bactericidal / insecticide raw materials and clay mineral powder and ammonium nitrate (substances usable as auxiliary agents; US Environmental Protection Agency) Fumigated disinfection / remedy products formulated with (EPA) Inert Ingredients List 4B) can be registered for organic farming.
  • FIG. 1 is a photograph showing a state in which a smoker using a low-temperature salt-free smoking process according to the present invention as a tablet.
  • Figure 2 is a photograph showing the state of the smoker produced by various pressure conditions in accordance with the present invention.
  • Figure 3 is a photograph showing the state of the smoker produced by a mold of various sizes in accordance with the present invention.
  • Figure 4 is a photograph showing the combustion process of the combustion agent according to the present invention.
  • Figure 5 is a graph showing the spectrum and calibration curve results of pyrethrin colored in red color for quantitative analysis of pyrethrin.
  • 6 is a graph showing the nitrification spectrum and calibration curve of salicylic acid for quantitative analysis of nitrate ions.
  • the term 'smouldering' applied to the present invention is a kind of combustion, low-temperature combustion without flame, and in particular, since the combustion rate is not fast, the evaporation and sublimation rate of the active ingredient proceeds rapidly, thereby reducing the total amount of the active ingredient. It is a method of heating a fumigant that can be dispersed.
  • the evaporation and sublimation of the active ingredient is applied spontaneously when the temperature rises depending on the type of natural substance in the solid state.
  • the melting point which is the physical property of the active ingredient, it is reached, it is vaporized into a gas in the molten state. Can be.
  • the smoke agent using the low-temperature salt-free smoking process according to the present invention includes 60 to 70% by weight of the natural plant powder containing the active ingredient, 20 to 25% by weight of the oxidizing agent and 10 to 15% by weight of the excipient.
  • the natural plant may be any one or a mixture of Insect flower, Deris, Derris, Quassia, Ryania, Nim, Baekduong.
  • any one or a mixture of flowers, leaves, stems, shells, and roots can be used.
  • Insects are white or red in flower color, and fruit has five veins with achenes, especially in the flower part such as light yellow oil called pyrethrin.
  • This pyrethrin is soluble in organic solvents, highly toxic to insects, paralyzes motor nerves and is used as an insect repellent, and stems and leaves are also used for pest control.
  • Derris is native to Southeast Asia, the leaves are odd leafy leaves, consisting of 9 to 13 small leaves, and looks like a small egg upside down, a toxic substance called rotenone is used as a pest control agent for aphids.
  • Ku-Asia is a deciduous tree that grows about 30m and is used as one of the safest materials in home gardening because it controls various pests with little damage to ladybugs and bees.
  • the mixed solution is aphids, mites, insects, moths, fruit flies, It has a contact insecticidal effect on thrips, grasshoppers, moth caterpillars, slugs, ants and mosquitoes.
  • Liania is a genus of willow and aspens living in tropical canyons in Central and South America.
  • the components of ryanodine have natural insecticidal effects, including deep-rooted moths, larvae, tobacco beetles, assorted worms, cord moths, and king moths. It is effective in lighting insect moth, caterpillar leaf moth, Chinese cabbage butterfly larvae, stink bug tree, cotton gooseot moth, and it is known to have no effect on onion's beetle, soybean aphid, apple mite and tobacco beetle moth.
  • Nim bark is cold, bitter, astringent, detoxify, clear blood, fruit bitter, used as hemorrhoids, insect repellent.
  • Azadirachtin the main ingredient, affects the growth and reproduction of insects and is used as a biopesticide.
  • Baekduong is a pasqueflower, which lives in dry sun and is used as a medicinal herb in oriental medicine, and is used as a natural insecticide for blue beetle, tobacco moth, green chestnut moth, stink bug, whiskers, and the like.
  • the natural plant powder is used to finely powder each natural plant, and the size of the fine powder is 80 mesh or more, and the blending amount of the natural plant powder does not exceed the total content of the oxidizing agent and the excipient.
  • the reason for this is the organic manufacturing standard.
  • the oxidant is used 20 to 25% by weight of ammonium nitrate, when the oxidant exceeds 25% by weight, because the suppression of the fuming process and makes a flame, the high-temperature combustion proceeds to cause thermal decomposition of the active ingredient is disadvantageous, If it is less than 20% by weight, it does not generate a fume process for the role of a smoker for disinfection and relief.
  • the present invention includes ammonium nitrate in a 20 to 25% weight ratio to allow the flameless smoking process to proceed at low temperature, and when used to proceed the smoking process using ammonium nitrate (NH 4 NO 3 )
  • Ammonium is primarily decomposed into dinitrogen oxide (N 2 O) and water (H 2 O) by pyrolysis reaction (NH 4 NO 3 (s) ⁇ N 2 O (g) + 2H 2 O (g)).
  • Nitrogen is secondaryly decomposed into nitrogen (N 2 ) and oxygen (O 2 ) (2N 2 O ⁇ 2N 2 + O 2 ).
  • ammonium nitrate produces nitrogen, oxygen and water as the final product upon pyrolysis (2NH 4 NO 3 (s) ⁇ 2N 2 + O 2 + 2H 2 O).
  • Oxygen generated by pyrolysis helps combustion of flowers, leaves, stems, roots, etc. of natural plants containing active ingredients, and during combustion, active ingredients are vaporized through melting or sublimed in a solid state and dispersed in the air. If only oxygen is supplied as an oxidant, sparks are generated, and if the combustion temperature is increased, active ingredients are destroyed by pyrolysis, and thus, nitrogen generated at the same time acts as a extinguishing agent that suppresses the generation of sparks, thereby allowing the flameless combustion to proceed.
  • the present invention 10 to 15% by weight of clay mineral is used as an excipient so that the low temperature salt-free smoking process can proceed, and when the excipient exceeds 15% by weight, it hinders the efficacy of the present invention for fumigation disinfection and remedy. If the excipient is less than 10% by weight, the strength of the product during the tablet formation of the smoker is not secured.
  • excipients include bentonite, which is used as an admixture for ceramic raw materials or as an ointment for ointments, pearlite, white pearl-like fine particles, zeolite, an aluminum silicate hydrate, and illite, a mica-based mineral. Any one or a mixture thereof is used.
  • the composition containing the active ingredient at low pressure can be formulated into a tablet, and the contact with oxygen in the air during combustion is minimized compared to the powder state before the formulation of the composition.
  • the manufacturing and production it can provide the manufacturer with convenience and efficiency, such as productivity improvement and energy saving.
  • the clay mineral powder applied to the present invention has molecular structural properties that can be fine powder or hard strata, the strength of the smoked product must be maintained without disturbing the vaporization and sublimation process of the active ingredient containing the active ingredient even at low pressure. It can be provided, and further formulated by applying a low pressure.
  • spontaneous phenomena that can be dispersed in every corner of the space without increasing the humidity by using no water when dispersing the effective ingredients disinfectable and remedy in the space to eliminate the problems as in the prior art Phosphorus diffusion can be applied.
  • Diffusion is a natural phenomena in which a substance moves due to a difference in concentration of a substance, which is the best way to disperse it in a wide space naturally.This is necessary to make the active substance gaseous by vaporization or sublimation to allow the diffusion of space, thereby heating the active ingredient.
  • the diffusion of gasified active ingredients can be expected.
  • composition and structural that can be effectively blocked with oxygen in the air in the course of combustion Form can be provided.
  • a smoke agent having the composition as described above was prepared.
  • Figure 1 is a photograph showing a state in which a smoker using a low-temperature salt-free smoking process according to the present invention as a tablet.
  • the smoker using the low-temperature salt-free smoking process according to the present invention was prepared by adding 70 g of Pungguk powder as an active plant powder containing an active ingredient, 20 g of ammonium nitrate as an oxidizing agent, and 10 g of clay mineral as an excipient and mixing them to prepare a mixture of a smoker.
  • the height of the tablet was reduced according to the pressure applied in the manufacturing process of the tablet, the strength of the tablet is a large difference at a pressure of 10ton / 2.48 cm 2 or more than at the applied 4 to 6 ton / 2.48 cm 2 And there was sufficient strength as a smoker.
  • Smokers according to the present invention is invented by focusing on the compression molding of clay minerals without mixing the water without using a separate adhesive and kneading process, as shown in Figure 2, according to the mass of the composition into the mold It is possible to manufacture a smoker of height, and it is a big advantage to be able to manufacture tablets of various sizes depending on the mold according to the volume of the target space requiring disinfection and relief.
  • Figure 2 is a photograph showing the state of the smoker produced by various pressure conditions in accordance with the present invention
  • Figure 3 is a photograph showing the state of the smoker produced by a mold of various sizes in accordance with the present invention.
  • Figures 1 to 3 but shown in the state produced in the tablet of the smoker according to the present invention is not limited to this, it can be manufactured in a spiral shape, such as a square pillar shape, commercial mosquito incense.
  • Figure 4 is a photograph showing the combustion process of the combustion agent according to the present invention, (a) is the state of the initial combustion, (b) is the intermediate combustion state, (c) is the state of combustion completion.
  • the low-temperature flameless combustion was performed after ignition in a hood device that was easy to discharge smoke for 17g tablets using a mold of 19mm, and the surface temperature of the smoker during smoked combustion was measured by an infrared thermometer. The temperature was measured and the combustion time took 4-6 minutes in the experimental error range.
  • Pyrethrum powder containing the active ingredient used in the above examples is used as a natural disinfection and pest control, pyrethrin as an active ingredient reacts with 2- (2-aminoethylamino-ethanol and alcoholic potassium hydroxide (KOH) When applied, red color develops and absorbance can be obtained at around 650 nm and the absorbance is proportional to the content of pyrethrin as shown in Fig. 5.
  • Fig. 5 shows the spectrum and calibration curve of pyrethrin.
  • the pyrethrin content of the Pyrethrin powder used in the Example was measured by a weight ratio of 1.15%, and the pyrethrin content of the residue after combustion showed the same absorbance as distilled water.
  • ammonium nitrate participates in nitrification of salicylic acid under acidic conditions, and nitrated salicylic acid exhibits absorbance at 412 nm, and the absorbance is proportional to the content of ammonium nitrate.
  • An example formed of tablets was pulverized, shaken in distilled water, and a portion of the supernatant was collected using a syringe filter.
  • the ammonium nitrate contained in the solution was measured at a content of 20.5% w / w before combustion, and thus a recovery factor was 1.03.
  • the absorbance of the sample was measured at the level of distilled water (blank), and it was confirmed that there was no residual ammonium nitrate.
  • in the present invention can be molded into a tablet without adding water to the composition in the process of manufacturing a smoke agent using a low-temperature unsalted fumigation process without adding a separate adhesive, no drying time is required of the product It is possible to shorten the manufacturing time, thereby reducing the manufacturing cost.
  • the manufacturing time of the product can be shortened, and thus the manufacturing cost can be reduced.

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  • General Health & Medical Sciences (AREA)
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  • Natural Medicines & Medicinal Plants (AREA)
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Abstract

The present invention relates to: a smoking agent using a low-temperature flame-free smoldering process in which, when disinfecting and removing pests in a space/surface, the entire space of a target object can be disinfected and have the pests removed by the diffusion of a solid or solid product throughout the entire space by a natural dispersion of the solid or solid product through a sublimation or gasification process, rather than by a conventional spraying method of a liquid product; and a method for producing the same. The smoking agent using a low-temperature flame-free smoldering process comprises 60-70 wt% of a powder of a natural plant containing an active ingredient, 20-25 wt% of an oxidizing agent, and 10-15 wt% of a diluting agent. The present invention has a feature wherein the active ingredient of the natural plant is gasified or sublimated through the low-temperature flame-free smoldering process. Accordingly, product production time can be reduced, and thus production costs can be saved.

Description

저온 무염 훈소 과정을 이용한 훈연제 및 그의 제조방법Smoke agent using low-temperature unsalted smoking process and its manufacturing method
본 발명은 병원성 세균 소독과 해충 구제를 위한 살균소독제와 살생물제의 기능을 구비한 저온 무염(flameless) 훈소 과정을 이용한 훈연제 및 그의 제조방법에 관한 것으로, 특히 공간/표면 소독 및 구제 시 종래의 액체제품의 분무 방식이 아닌 고체 또는 고형 제품의 승화 또는 기화과정을 통한 자연분산으로 공간 전체에 확산되어 대상 물체의 모든 공간이 소독 및 구제될 수 있는 저온 무염 훈소 과정을 이용한 훈연제 및 그의 제조방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a fumigant using a low temperature flameless fumigating process having the functions of a disinfectant and a biocide for disinfecting pathogenic bacteria and controlling pests, and particularly, a method for preparing a smoker and a method for disinfecting and controlling space / surface. Smokeless agent and its manufacturing method using low-temperature salt-free fumigation process that can disperse and rescue all spaces of object by dispersing through the natural dispersion through the sublimation or vaporization of solid or solid products, not the spray method of liquid products. It is about.
각종 농작물의 시설재배 면적이 증가하고 단위면적당 생산량이 증가함에 따라 시설 내에서의 농약 사용량과 사용횟수가 증가하고 있다. 더욱이 온실 내부는 연중 식물이 재배됨으로 항상 일정한 온도가 유지되어 병해충의 서식에 아주 적합한 환경이 유지됨으로써 병해충의 발생이 매우 심하다.As the plant cultivation area of various crops increases and the yield per unit area increases, the amount of pesticides used and the number of times of use are increasing. Moreover, since greenhouses are cultivated year round, greenhouses are kept at a constant temperature, so that the environment is very suitable for the breeding of pests.
근래 들어 고소득 작물의 동절기 재배가 활성화되고 있으며 이들을 재배하는 시설하우스의 규모와 면적은 증가추세에 있다. 동절기 작물의 재배는 온도와 습도의 제어가 가장 중요하며 온도유지를 위하여 환기를 할 수 없으며, 환기의 부족은 습도의 상승을 초래하고 과습으로 인한 병원균과 해충의 피해는 심각한 실정이다.Recently, winter cultivation of high-income crops has been activated, and the size and area of facility houses growing them are on the rise. The cultivation of winter crops is the most important control of temperature and humidity and can not be ventilated to maintain the temperature, the lack of ventilation causes an increase in humidity and damage of pathogens and pests due to over-humidity is a serious situation.
거의 밀폐된 상태인 시설 내에서 살포하는 농약은 제한적인 제제 형태로 인하여 액상으로의 분무가 큰 비중을 차지하고 있다. 시설 내에서 이러한 농약을 살포하는 경우 장시간의 노동이 요구되고, 살포 과정 중에 농약 용액과의 접촉 혹은 흡입으로 인한 중독의 위험이 높고, 식물과 과실에 농약 용액에 의한 오점을 남기는 경우가 많아서 상품가치를 떨어뜨리고, 대부분 물을 사용함으로써 과습을 초래하여 오히려 병해충의 발생을 조장할 우려가 있는 등 여러 가지 단점을 내포하고 있다.Pesticides sprayed in nearly closed facilities are heavily sprayed into the liquid phase due to the limited formulation form. Spreading these pesticides in the facility requires a long time, high risk of poisoning due to contact with or inhalation of the pesticide solution during the spreading process, and often leaves spots due to the pesticide solution on plants and fruits. There are several drawbacks, including the possibility of dropping, and most of the use of water, resulting in over-humidity, which may encourage the development of pests.
살균소독과 구제를 위하여 종래의 액제 살균소독제와 살생물제를 과량의 물과 함께 분무하는 것은 습도를 더 높이는 결과를 초래할 뿐만 아니라 고가의 분무장치 또는 많은 노동력이 있어야 한다. 더욱이 액제 살균소독제 혹은 살생물제를 인력으로 분무할 경우에 장시간 노출에 의한 약물 중독이나 가습기 사고와 같은 피해를 크게 우려할 수 있다. 또한, 하절기의 우기 시에도 고소득 작물을 재배하는 시설하우스는 장기간의 과습으로 인한 곰팡이와 해충의 피해가 만연하여 농가는 농약을 과용하거나 남용하는 상황이다.Spraying conventional liquid disinfectants and biocides with excess water for disinfection and control not only results in higher humidity, but also requires expensive spraying equipment or a lot of labor. Moreover, when spraying liquid disinfectant disinfectants or biocides with manpower, there may be a great concern for damage such as drug poisoning or humidifier accidents due to prolonged exposure. In addition, in the summer season, the facility house that grows high-income crops is prevalent in molds and pests caused by long-term overheating, and farmers overuse or abuse pesticides.
농약 용액의 분무 이외에 시설 내에서 농약을 살포할 수 있는 제제 형태로 훈증제, 연무제, 훈연제가 있는데, 이들 중에서 훈증제는 그 종류가 극히 적어서 유용하지 않으며, 연무제는 종류도 적을 뿐만 아니라 살포기가 특수하여 역시 사용에서 유리하지 못한 형편이다. 반면에 훈연제는 사용이 매우 간편하여 농약 살포에 따르는 노동량과 노동 시간이 가장 적으며, 시설 내에 농약을 설치한 후 착화와 동시에 살포장소를 벗어날 수 있으므로 농약중독의 위험성이 거의 없으며, 연기형태로 농약을 살포하므로 농산물의 오염이나 상처로 인한 상품가치 저하가 없으며, 농약살포에 물을 전혀 사용치 않으므로 과습으로 인한 병충해 발생조장 가능성을 배제할 수 있는 등 여러 가지 장점을 가지고 있으므로 가장 유용한 제형이라고 할 수 있다.In addition to spraying the pesticide solution, there are other types of agents that can spray pesticides in the facility, including fumigants, aerosols, and fumigants. Among them, fumigants are not useful because they have very few types. It is also unfavorable in use. On the other hand, smokers are very easy to use, resulting in the least amount of labor and labor time for spraying pesticides.In addition, there is little risk of pesticide poisoning since they can escape from the place of spraying at the same time after the pesticide is installed in the facility. It is the most useful formulation because it has a number of advantages, such as no product value deterioration due to contamination or injury of agricultural products, and no use of water for spraying pesticides, thus eliminating the possibility of causing pests caused by over-humidity. have.
이러한 훈연제는 고온에서 제품 자체가 연소하기 때문에 적용 가능한 농약은 열에 안정하여 유효 성분 그대로 기화할 수 있어야 한다. 연소시키는 방식의 훈연제에 사용되는 재료로서는 스스로 연소하여 열을 발생하는 발열제로 초산요소-구아니딘, 니트로셀룰로스 등과 연료의 연소를 촉진시킬 수 있는 산화제로 과염소산염, 염소산염 등이 있으며, 훈연제의 연소속도 혹은 연소온도를 조절할 수 있는 연소 조절제로는 탄소분말, 전분, 당류 셀룰로스 등이 있다. 일반적인 제조 방법으로는 농약용 유효성분을 화약 및 보조제와 혼합하고 과립상, 예를 들어, 봉 형상 혹은 원판 형상 등으로 형성한다. Since these smokes burn themselves at high temperatures, the applicable pesticides must be heat stable and vaporize as active ingredients. The materials used in the smoke-burning smokers are heat generators that generate heat by burning themselves, such as urea acetate-guanidine, nitrocellulose, etc., and chlorinates such as perchlorate and chlorate. Combustion modifiers that can control the combustion temperature include carbon powder, starch, saccharide cellulose and the like. In a general manufacturing method, the active ingredient for agrochemical is mixed with the gunpowder and the auxiliary agent and formed into granules, for example, rod-shaped or disc-shaped.
이러한 기술의 일 예가 하기 문헌 1 내지 3 등에 개시되어 있다.One example of such a technique is disclosed in Documents 1 to 3 and the like below.
예를 들어, 특허문헌 1인 대한민국 등록특허공보 제1996-0011194호(1996.08.21 공고)에는 프로시미돈 분말 200부에 왕겨분말 500부를 가하여 혼합하고, 다른 용기에 아교분말 150부와 과염소나트륨 150부(혹은 염소산나트륨 130부)를 가하고 적당량의 끊는 증류수를 가한 다음 용해시키고, 여기에 프로시미돈-왕겨분말 혼합물을 가한 다음 반죽하며, 반죽물을 압축식 성형기로 성형하여 직경 1.4㎝, 길이 4㎝ 막대 모양으로 만들고, 이것을 80℃에서 3시간 동안 건조하여 훈연제를 제조한 새로운 시설원예용 농약 훈연제 및 그의 제조방법에 대해 개시되어 있다.For example, Korean Patent Registration No. 1996-0011194 (published on Aug. 21, 1996), which is Patent Document 1, adds 500 parts of chaff powder to 200 parts of procmidone powder and mixes the mixture with 150 parts of glue powder and sodium perchlorate in another container. 150 parts (or 130 parts of sodium chlorate) are added, and an appropriate amount of distilled water is added to dissolve. Then, the procmidone-rice husk powder mixture is added thereto, followed by kneading. A new plant horticultural pesticide smoker and a method for producing the same are disclosed, which are made into a 4 cm rod shape and dried at 80 ° C. for 3 hours to produce a smoker.
또 특허문헌 2인 대한민국 등록특허공보 제10-0861704호(2008.09.29 등록)에는 병해충방제 유효성분이 함유된 훈증, 훈연제 조성물을 전기식 가열장치에 의하여 훈증, 훈연시키고 훈증, 훈연 과정에서 발생되는 유효성분은 자연대류에 의하여 확산되도록 하거나 강제송풍장치에 의하여 확산되도록 하는 방제수단을 이용함으로써 사람이 상주하지 않는 야간에도 자동으로 병해충을 효율적이면서도 편리하게 방제할 수가 있도록 한 병해충방제 및 억제, 기피 효과가 있는 유효성분과 산화제, 발연제, 연소 속도조절제를 혼합하여 일반 물 또는 증류수로 액체화시킨 훈증 훈연보조제를 혼합하는 농약의 훈증 훈연제 조성물에 대해 개시되어 있다.In addition, Patent Document 2, Republic of Korea Patent Publication No. 10-0861704 (registered on September 29, 2008), the fumigation, fumigating agent composition containing the active ingredient of pest control, fumigation, fumigating by an electric heating device and an active ingredient generated during the fumigation, fumigation process By using the control means to spread by natural convection or by the forced blower, the pest control, suppression, and repelling effect can be effectively and conveniently controlled at night even when a person is not resident. Disclosed is a fumigant fumigant composition of agrochemicals in which an active ingredient, an oxidizing agent, a fuming agent, and a combustion rate controlling agent are mixed to form a fumigant adjuvant that is liquefied with general water or distilled water.
또 특허문헌 3인 대한민국 공개특허공보 제2015-0093311호(2015.08.18 공개)에는 혼합용기에 증류수와 산화제와 연소 속도 조절제와 발연제 및 이산화염소를 넣고 교반하여 액상의 훈증훈연 방제제를 제조하는 단계, 상기 액상 용액으로 제조한 훈증훈연 방제제를 가열용기에 넣고, 열원을 이용하여 가열용기를 서서히 가열하여 비점이 낮은 이산화염소가 서서히 증발하여 농작물에 대하여 훈증 처리하는 단계, 상기 가열용기의 액상 용액을 일정 시간 가열하여 물이 완전히 증발하면 액상 용액이 점도가 높고 열전도율이 낮은 점액질로 변화하는 단계, 상기 액상 용액의 온도가 산화제의 분해 온도에 도달하면 연소속도조절제에 의하여 연소 속도를 지연시켜 점액질로부터 부착성 및 침투성 성분을 흡수한 다량의 연기를 온실 공간에 확산하는 단계, 상기 온실 공간에 확산된 연기와 이산화염소 성분이 결합하여 부착성 및 침투성을 가진 훈연 입자를 생성시킴으로써 농작물에 대한 훈연 효과를 발휘하는 단계를 포함하는 훈증훈연 방제제 조성물을 이용한 방제방법에 대해 개시되어 있다.In addition, Korean Patent Publication No. 2015-0093311 (published on Aug. 18, 2015), which is Patent Document 3, includes distilled water, an oxidizing agent, a combustion rate regulator, a fuming agent, and chlorine dioxide to prepare a liquid fumigation control agent. , Putting the fumigated smoke control agent prepared in the liquid solution in a heating vessel, gradually heating the heating vessel by using a heat source to gradually evaporate the chlorine dioxide having a low boiling point to fumigation on the crop, the liquid solution of the heating vessel When the water is completely evaporated by heating for a period of time to change the liquid solution to a high viscosity and low thermal conductivity of the mucus, when the temperature of the liquid solution reaches the decomposition temperature of the oxidizing agent by the combustion rate control agent to delay the combustion rate from the mucous Diffusing a large amount of smoke absorbing adhesive and permeable components into the greenhouse space, the greenhouse Disclosed is a control method using a fumigant control agent composition comprising a step of exerting a fume effect on crops by combining smoke diffused into a space and a chlorine dioxide component to produce a fumed particle having adhesion and permeability.
그러나 상술한 바와 같은 특허문헌 1에 개시된 기술에서는 아교분말, 과염소나트륨, 증류수를 가한 다음 용해시키고, 여기에 프로시미돈-왕겨분말 혼합물을 가한 다음 반죽하며, 반죽물을 압축식 성형기로 성형하므로, 제조 단계가 복잡하고, 건조시간이 필요하므로 제품의 제조시간이 길어진다는 문제가 있었다.However, in the technique disclosed in Patent Document 1 as described above, the glue powder, sodium perchlorate, distilled water is added and then dissolved, and the procmidone-chaff powder mixture is added thereto, followed by kneading, and the dough is molded by a compression molding machine. There is a problem that the manufacturing time of the product is long because the manufacturing step is complicated, and the drying time is required.
또 상기와 같은 종래의 기술에서는 친환경 농축산업이 중요한 시점에 유기농업자재로서 갖추어야 할 필수요건으로 화학공정을 통해 제조된 원료를 사용할 수 없기 때문에 종래기술에서 사용한 유효성분인 합성농약이 함유된 제품은 유기농업자재가 될 수 없다는 문제도 있었다.In addition, in the conventional technology as described above, products containing synthetic pesticides, which are effective ingredients used in the prior art, cannot be used as raw materials manufactured through chemical processes as an essential requirement to be equipped with organic agricultural materials at an important point in the environment-friendly enrichment industry. There was also a problem that it could not be organic materials.
즉, 상기 특허문헌 1에서는 유효성분으로 농약을 사용하고 발연제로 왕겨, 목분 또는 옥수수 깡치와 같은 농업부산물을 사용하고 산화제로 유기 혹은 무기산화제를 사용하고 제형을 위한 수용성 혹은 유용성 접착제를 사용하여 훈연제를 제조하여 종래의 액제 살균소독제 또는 살생물제 사용 시 문제점을 저감시킬 수 있는 기술에 대해 개시되어 있다. 이 특허문헌 1에 개시된 기술은 유효성분으로 농약을 가온하여 연기와 함께 훈연시킴으로서 유효성분이 자연분산될 수 있으나 합성농약의 잔류성 문제를 해결할 수 없으며, 발연제로 왕겨와 목분, 농업부산물 등과 산화제로 유기/무기산화제를 사용하여 단순히 연소과정이 원활하게 진행될 수 있는 배합이며, 특히 무기산화제로 사용한 염소산화물인 차염소산, 염소산, 과염소산 등은 연소과정에서 유독 기체인 염소 기체를 발생할 수 있으므로 바람직하지 못하다. 특히 접착제인 아교를 150부~200부로 사용하고 끓는 증류수를 가하여 반죽 후 훈연제의 제형을 제조하는 과정에서 최소 40℃~80℃의 온도와 최소 2시간에서 최대 12시간의 건조시간이 요구되므로, 상품 생산단계에서 에너지 손실과 생산성 측면에서 바람직하지 못하며, 아교 접착제가 가해진 반죽물이 압출식 조립기로 제형되었을 때 아교로 덮어져 접착된 유효성분은 기체 상태가 되기 위해 기화/승화 과정에서 더 많은 열에너지가 필요하다는 문제가 있었다. That is, in Patent Document 1, a pesticide is used as an active ingredient, an agricultural by-product such as chaff, wood flour or corn cane as an oxidant, an organic or inorganic oxidant as an oxidant, and a water-soluble or oil-soluble adhesive for formulation. Disclosed is a technique that can reduce the problems in the manufacture and use of conventional liquid disinfectant disinfectants or biocides. The technique disclosed in this Patent Document 1 can heat the pesticide as an active ingredient and smoke it together with smoke, so that the active ingredient can be naturally dispersed, but it cannot solve the residual problem of synthetic pesticides. Inorganic oxidizers are simply used for the combustion process to proceed smoothly. Especially, chlorine oxides used as inorganic oxidants such as hypochlorous acid, chloric acid, perchloric acid, etc. are not preferable because they can generate toxic gas chlorine gas during the combustion process. In particular, in the process of preparing a fumigant formulation after kneading by using 150 to 200 parts of adhesive glue and boiling distilled water, a temperature of at least 40 ° C. to 80 ° C. and a drying time of at least 2 hours to a maximum of 12 hours are required. It is undesirable in terms of energy loss and productivity in the production stage, and when the glued dough is formulated with an extruder granulator, the glued and adhered active ingredient has more heat energy during vaporization / sublimation to become gaseous. There was a problem that it was necessary.
본 발명의 목적은 상술한 바와 같은 문제점을 해결하기 위해 이루어진 것으로서, 작물재배용 시설하우스 등의 농업용 공간의 소독 및 구제를 추가적인 에너지 소모가 없고 인력 소모 없이 소독과 구제를 위한 친환경 유효성분을 분산시키는 저온 무염 훈소 과정을 이용한 훈연제 및 그의 제조방법을 제공하는 것이다.An object of the present invention is to solve the problems as described above, low temperature dispersing the environmentally friendly active ingredients for disinfection and salvage without additional energy consumption and disinfection and salvage of agricultural space, such as crop cultivation facility house, etc. It is to provide a smokeless agent using the salt-free smoking process and a method of manufacturing the same.
본 발명의 다른 목적은 병원균의 소독과 해충의 구제가 가능한 천연식물의 유효성분이 기화와 승화가 될 수 있는 열에너지를 전달받을 수 있고, 화염(flame)이 발생되지 않는 연소인 저온 훈소과정(smouldering process)이 진행될 수 있으며, 조성물이 연소될 때 공기 중의 산화제인 산소와의 접촉이 최소화될 수 있는 저온 무염 훈소 과정을 이용한 훈연제 및 그의 제조방법을 제공하는 것이다.Another object of the present invention is a low-temperature smoking process (smouldering process) that is a combustion that does not generate flames (flame) can be transferred to the heat of the active ingredient natural plant capable of disinfecting pathogens and pest control ), And a method for producing a smoker using a low-temperature salt-free smoking process that minimizes contact with oxygen as an oxidant in the air when the composition is burned.
상기 목적을 달성하기 위해 본 발명에 따른 훈연제는 저온 무염 훈소 과정을 이용한 훈연제로서, 유효성분이 함유된 천연식물의 분말 60~70 중량%, 산화제 20~25 중량% 및 부형제 10~15 중량%를 포함하고, 상기 저온 무염 훈소 과정을 통해 상기 천연식물의 유효성분이 기화 또는 승화되는 것을 특징으로 한다.In order to achieve the above object, a smoke agent according to the present invention is a smoke agent using a low-temperature unsalt smoked process, and includes 60 to 70% by weight of an active plant-containing natural plant powder, 20 to 25% by weight of an oxidant, and 10 to 15% by weight of an excipient. And, the active ingredient of the natural plant is characterized in that the active ingredient is vaporized or sublimed through the low temperature salt-free smoking.
또 본 발명에 따른 훈연제에서, 상기 천연식물은 제충국(Insect flower), 데리스(Derris), 쿠아시아(Quassia), 라이아니아(Ryania), 님(Neem), 백두옹 중의 어느 하나 또는 이들의 혼합물인 것을 특징으로 한다.In the smoke agent according to the present invention, the natural plant is any one or a mixture of Insect flower, Derris, Kussia, Ryania, Nim, Baekduong It is characterized by.
또 본 발명에 따른 훈연제에서, 상기 천연식물은 꽃, 잎, 줄기, 껍질, 뿌리 중의 어느 하나 또는 이들의 혼합물을 사용하는 것을 특징으로 한다.In the smoke agent according to the present invention, the natural plant is characterized in that using any one or a mixture of flowers, leaves, stems, shells, roots.
또 본 발명에 따른 훈연제에서, 상기 산화제는 질산암모늄이고, 상기 질산암모늄은 열분해 시 최종 생성물로 질소, 산소, 물을 생성하는 것을 특징으로 한다.In the smoker according to the present invention, the oxidizing agent is ammonium nitrate, and the ammonium nitrate is characterized in that it produces nitrogen, oxygen, water as a final product during pyrolysis.
또 본 발명에 따른 훈연제에서, 상기 부형제는 벤토나이트(Bentonite), 펄라이트(Pearlite), 제올라이트(Zeolite), 일라이트(Illite) 중의 어느 하나 또는 이들의 혼합물을 사용하는 것을 특징으로 한다.In the smoke agent according to the present invention, the excipient is characterized in that any one or a mixture of bentonite, pearlite, zeolite, illite, and the like.
또한, 상기 목적을 달성하기 위해 본 발명에 따른 훈연제의 제조방법은 저온 무염 훈소 과정을 이용한 훈연제를 제조하는 방법으로서, (a) 유효성분이 함유된 천연식물의 분말 70 중량%, 산화제 20 중량% 및 부형제 10 중량%를 혼합하여 훈연제용 혼합물을 마련하는 단계, (b) 상기 단계 (a)에서 마련된 훈연제용 혼합물을 압압하여 정제로 형성하는 단계를 포함하고, 상기 천연식물은 제충국(Insect flower), 데리스(Derris), 쿠아시아(Quassia), 라이아니아(Ryania), 님(Neem), 백두옹 중의 어느 하나 또는 이들의 혼합물이고, 상기 산화제는 질산암모늄이고, 상기 부형제는 벤토나이트(Bentonite), 펄라이트(Pearlite), 제올라이트(Zeolite), 일라이트(Illite) 중의 어느 하나 또는 이들의 혼합물이고, 상기 천연식물의 분말은 80 mesh 이상의 크기로 마련되는 것을 특징으로 한다.In addition, the method for preparing a smoke agent according to the present invention to achieve the above object is a method for producing a smoke agent using a low-temperature salt-free smoking process, (a) 70% by weight of the powder of the natural plant containing the active ingredient, 20% by weight of the oxidizing agent and Preparing a smoker mixture by mixing 10% by weight of an excipient, (b) pressing the smoker mixture prepared in step (a) to form a tablet, wherein the natural plant is an Insect flower, Deris, Quassia, Ryania, Neem, any one or mixtures thereof, the oxidizing agent is ammonium nitrate, the excipient is bentonite, pearlite ( Pearlite), zeolite (Zeolite), one of the elite (Illite) or a mixture thereof, the natural plant powder is characterized in that it is provided in a size of 80 mesh or more.
상술한 바와 같이, 본 발명에 따른 저온 무염 훈소 과정을 이용한 훈연제 및 그의 제조방법에 의하면, 종래의 합성농약을 사용하지 않고 천연물질을 적용함으로써 잔류농약에 대한 문제점을 개선하였으며, 유효성분을 함유한 천연물질은 제충국, 데리스, 쿠아시아, 라이아니아, 님, 백두옹 등의 꽃, 줄기, 잎, 껍질, 뿌리를 건조하여 미분으로 분쇄한 천연재료를 사용하여 천연물질의 발연제 역할을 동시에 수행할 수 있다는 효과가 얻어진다.As described above, according to the present invention, according to the present invention, a smoke agent using a low-temperature unsalted smoking method and a method for preparing the same, improve the problem of residual pesticides by applying natural substances without using conventional synthetic pesticides, Natural materials can play the role of fuming agent of natural materials by using natural materials, which are dried and ground by grinding flowers, stems, leaves, shells, and roots of Pyrethrum, Deris, Kuasia, Liania, Nim, Baekduong, etc. Effect is obtained.
또, 본 발명에 따른 저온 무염 훈소 과정을 이용한 훈연제 및 그의 제조방법에 의하면, 산화제로 종래기술이 적용하지 못한 질산암모늄(NH4NO3)을 사용하며, 질산암모늄은 열분해 반응에 의해 산화이질소(N2O)와 물로 1차 분해되고(NH4NO3(s) → N2O + 2H2O), 산화이질소는 질소와 산소로 2차 분해된다(2N2O → 2N2 + O2). 결국 질산암모늄은 열분해 시 최종 생성물로 질소, 산소, 물을 생성한다(2NH4NO3(s) → 2N2 + O2 + 2H2O). 질산암모늄의 열분해 반응에서 중간체로 생성되어 없어지는 산화이질소는 웃음 기체(laughing gas)로 알려진 기체로서 인체에 무해하고 흡입 시 신경이 무감각해지고 입 주위 근육이 경련해 웃는 모양이 된다고 해서 붙여진 이름이며, 치과에서 고통을 덜기 위해 마취제로 사용되므로, 본 발명에 적용되는 질산암모늄은 열분해 시 유독 가스의 발생이 없이 연소반응을 촉진하는 산소와 화염 발생을 억제하는 질소를 발생시켜 훈연제의 훈소 과정을 완성시킬 수 있다. In addition, according to the smoke agent using a low-temperature salt-free smoking process according to the present invention and a method for producing the same, ammonium nitrate (NH 4 NO 3 ) which is not applied in the prior art as an oxidant is used, ammonium nitrate is a dinitrogen oxide ( N 2 O) and water are primarily decomposed (NH 4 NO 3 (s) → N 2 O + 2H 2 O), and dinitrogen oxide is decomposed secondary to nitrogen and oxygen (2N 2 O → 2N 2 + O 2 ). . Eventually, ammonium nitrate produces nitrogen, oxygen and water as the final product upon pyrolysis (2NH 4 NO 3 (s) → 2N 2 + O 2 + 2H 2 O). Dinitrogen oxide, which is formed as an intermediate in the pyrolysis of ammonium nitrate, is a gas known as a laughing gas, which is harmless to the human body, and has a name given to the nerves of inhalation and inhalation of muscles around the mouth when inhaled. Since it is used as an anesthetic to relieve pain in dentistry, ammonium nitrate applied in the present invention generates oxygen to promote combustion reaction and nitrogen to suppress flame generation without generating toxic gas during pyrolysis, thereby completing the smoking process of smoker. Can be.
또, 본 발명에 따른 저온 무염 훈소 과정을 이용한 훈연제 및 그의 제조방법에 의하면, 훈연의 방해 작용을 하는 아교 접착제를 가하지 않고도 제형할 수 있는 천연 점토 광물의 분말을 첨가하여 제형하며, 이산화규소(SiO2)로 구성된 점토 광물의 분말은 미분이나 단단한 지층이 될 수 있는 분자 구조적 특성이 있으므로, 낮은 압력으로도 유효성분의 기화 및 승화 과정을 방해하지 않고도 훈연제 제품이 갖춰야 할 강도를 제공할 수 있다는 효과도 얻어진다.In addition, according to the present invention, a smoke agent using a low-temperature salt-free smoking process, and a method for preparing the same, are formulated by adding a powder of a natural clay mineral that can be formulated without adding a glue adhesive that interferes with smoking. The clay mineral powder composed of 2 ) has the molecular structural properties that can be finely divided or hard strata, so that it can provide the strength that a smoker product must have without disturbing the process of vaporization and sublimation of the active ingredient even at low pressures. Is also obtained.
또, 본 발명에 따른 저온 무염 훈소 과정을 이용한 훈연제 및 그의 제조방법에 의하면, 낮은 압력을 가하여 제형화할 수 있어 종래기술에서 최소 40℃~80℃의 온도와 최소 2시간에서 최대 12시간의 건조시간이 요구되는 제조방법에 비하여 에너지를 절약하고 시간을 단축할 수 있다는 효과도 얻어진다.In addition, according to the present invention, the smoke agent using a low-temperature salt-free smoking process and its preparation method, can be formulated by applying a low pressure in the prior art temperature of at least 40 ℃ ~ 80 ℃ and drying time of at least 2 hours up to 12 hours The effect that energy saving and time can be shortened compared with this required manufacturing method is also acquired.
또, 본 발명에 따른 저온 무염 훈소 과정을 이용한 훈연제 및 그의 제조방법에 의하면, 천연 살균/살충 원료를 사용하고 유기농업자재 허용물질인 점토광물 분말과 질산암모늄(보조제로 사용 가능 물질; 미국 환경보호국(EPA) 불활성 성분목록(Inert Ingredients List) 4B)으로 조성된 훈연 소독/구제 제품은 유기농업자재 등록이 가능하다.In addition, according to the present invention, a smoke agent using a low-temperature salt-free smoking process, and a method for preparing the same, using natural bactericidal / insecticide raw materials and clay mineral powder and ammonium nitrate (substances usable as auxiliary agents; US Environmental Protection Agency) Fumigated disinfection / remedy products formulated with (EPA) Inert Ingredients List 4B) can be registered for organic farming.
도 1은 본 발명에 따른 저온 무염 훈소 과정을 이용한 훈연제를 정제로 제조한 상태를 나타내는 사진.1 is a photograph showing a state in which a smoker using a low-temperature salt-free smoking process according to the present invention as a tablet.
도 2는 본 발명에 따라 다양한 압력 조건에 의해 제작된 훈연제의 상태를 나타내는 사진. Figure 2 is a photograph showing the state of the smoker produced by various pressure conditions in accordance with the present invention.
도 3은 본 발명에 따라 다양한 크기의 금형에 의해 제작된 훈연제의 상태를 나타내는 사진.Figure 3 is a photograph showing the state of the smoker produced by a mold of various sizes in accordance with the present invention.
도 4는 본 발명에 따른 연소제의 연소과정을 나타내는 사진.Figure 4 is a photograph showing the combustion process of the combustion agent according to the present invention.
도 5는 피레트린의 정량분석을 위한 붉은색으로 발색된 피레트린의 스펙트럼과 검량선 결과를 나타낸 그래프.Figure 5 is a graph showing the spectrum and calibration curve results of pyrethrin colored in red color for quantitative analysis of pyrethrin.
도 6은 질산이온의 정량분석을 위한 살리실산의 질산화 스펙트럼과 검량선 결과를 나타낸 그래프.6 is a graph showing the nitrification spectrum and calibration curve of salicylic acid for quantitative analysis of nitrate ions.
본 발명의 상기 및 그 밖의 목적과 새로운 특징은 본 명세서의 기술 및 첨부 도면에 의해 더욱 명확하게 될 것이다.The above and other objects and novel features of the present invention will become more apparent from the description of the specification and the accompanying drawings.
본 발명에 적용되는 용어 '훈소(smouldering)'란 연소의 한 종류로서, 불꽃이 없는 저온 연소이며 특히 연소속도가 빠르지 않기 때문에 유효성분의 기화와 승화 속도가 급속하지 않게 진행되어 유효성분의 전량을 분산시킬 수 있는 훈연제 가온 방법이다.The term 'smouldering' applied to the present invention is a kind of combustion, low-temperature combustion without flame, and in particular, since the combustion rate is not fast, the evaporation and sublimation rate of the active ingredient proceeds rapidly, thereby reducing the total amount of the active ingredient. It is a method of heating a fumigant that can be dispersed.
유효성분의 기화와 승화는 고체 상태의 천연물질의 종류에 따라 온도 상승 시 자발적으로 적용되며 유효성분의 물리적 성질인 녹는점에 도달하면 용융상태에서 기체로 기화되며, 용융과정을 거치지 않고 고체에서 승화될 수 있다. The evaporation and sublimation of the active ingredient is applied spontaneously when the temperature rises depending on the type of natural substance in the solid state. When the melting point, which is the physical property of the active ingredient, is reached, it is vaporized into a gas in the molten state. Can be.
본 발명에 따른 저온 무염 훈소 과정을 이용한 훈연제는 유효성분이 함유된 천연식물 분말 60~70 중량%, 산화제 20~25 중량% 및 부형제 10~15 중량%를 포함한다.The smoke agent using the low-temperature salt-free smoking process according to the present invention includes 60 to 70% by weight of the natural plant powder containing the active ingredient, 20 to 25% by weight of the oxidizing agent and 10 to 15% by weight of the excipient.
상기 천연식물은 제충국(Insect flower), 데리스(Derris), 쿠아시아(Quassia), 라이아니아(Ryania), 님(Neem), 백두옹 중의 어느 하나 또는 이들의 혼합물을 사용할 수 있다.The natural plant may be any one or a mixture of Insect flower, Deris, Derris, Quassia, Ryania, Nim, Baekduong.
또 이들 천연식물에 대해서는 꽃, 잎, 줄기, 껍질, 뿌리 중의 어느 하나 또는 이들의 혼합물을 사용할 수 있다.For these natural plants, any one or a mixture of flowers, leaves, stems, shells, and roots can be used.
제충국은 꽃의 색깔이 백색 또는 홍색이며, 열매는 수과로 5개의 맥이 있으며, 특히 꽃 부분에 피레트린이라는 담적황색의 기름과 같은 물질이 있다. 이 피레트린은 유기 용매에 용해되고, 곤충에 대하여 독성이 강하여 운동 신경을 마비시켜 구충제로 사용되며, 줄기와 잎도 해충 구제용으로 사용된다.Insects are white or red in flower color, and fruit has five veins with achenes, especially in the flower part such as light yellow oil called pyrethrin. This pyrethrin is soluble in organic solvents, highly toxic to insects, paralyzes motor nerves and is used as an insect repellent, and stems and leaves are also used for pest control.
데리스는 동남아에서 자생되며, 잎이 홀수깃꼴겹잎이고, 작은 잎 9∼13개로 이루어지며 좁은 달걀을 거꾸로 세운 듯한 모양으로, 로테논이라는 독성분이 진딧물류의 해충 구제약으로 이용되고 있다.Derris is native to Southeast Asia, the leaves are odd leafy leaves, consisting of 9 to 13 small leaves, and looks like a small egg upside down, a toxic substance called rotenone is used as a pest control agent for aphids.
쿠아시아는 30m 정도 자라는 낙엽수로서, 무당벌레나 벌에 거의 피해를 주지 않으면서 다양한 해충을 구제하기 때문에 가정원예에서 가장 안전한 자재의 하나로 사용되며, 혼합액은 진딧물, 응애, 깍지벌레, 나방류, 과실파리, 총채벌레, 메뚜기, 나방애벌레, 민달팽이, 개미 및 모기류에 접촉형 살충 효과가 있다.Ku-Asia is a deciduous tree that grows about 30m and is used as one of the safest materials in home gardening because it controls various pests with little damage to ladybugs and bees. The mixed solution is aphids, mites, insects, moths, fruit flies, It has a contact insecticidal effect on thrips, grasshoppers, moth caterpillars, slugs, ants and mosquitoes.
라이아니아는 버드나무과 사시나무속으로 중남미 열대밀림에서 서식하며, 라이아노딘(ryanodine)의 성분이 천연 살충제 효과를 가지고 있으며, 심식나방, 총채벌레, 담배밤나방, 애수시렁이, 코드린나방, 왕담배나방, 조명충나방, 배속애기잎말이나방, 배추흰나비 유충, 노린재 목, 목화바둑명나방 등에 효과가 있으며, 양파의 삽주벌레, 콩 진딧물, 사과응애, 담배박각시나방 등에는 효과가 없는 것으로 알려져있다.Liania is a genus of willow and aspens living in tropical jungles in Central and South America. The components of ryanodine have natural insecticidal effects, including deep-rooted moths, larvae, tobacco beetles, assorted worms, cord moths, and king moths. It is effective in lighting insect moth, caterpillar leaf moth, Chinese cabbage butterfly larvae, stink bug tree, cotton gooseot moth, and it is known to have no effect on onion's beetle, soybean aphid, apple mite and tobacco beetle moth.
님 나무껍질은 차갑고 쓰며 수렴성이 있으며, 독을 없애고, 피를 맑게 하며, 열매는 쓴맛이 있고, 치질약, 구충제로 사용된다. 주요성분인 아자디라크틴(azadirachtin)은 곤충의 성장, 생식에 영향을 미쳐 생물농약으로 유용하게 사용되고 있다.Nim bark is cold, bitter, astringent, detoxify, clear blood, fruit bitter, used as hemorrhoids, insect repellent. Azadirachtin, the main ingredient, affects the growth and reproduction of insects and is used as a biopesticide.
백두옹은 할미꽃으로서, 건조한 양지에 살며 한방에서 약재로 이용하고, 청벌레, 담배나방, 파밤나방, 노린재, 총채벌레 등에 대한 천연 살충제로 사용되고 있으며, 제충국과 혼용 사용시 그 효과가 증진되는 것으로 알려져 있다. Baekduong is a pasqueflower, which lives in dry sun and is used as a medicinal herb in oriental medicine, and is used as a natural insecticide for blue beetle, tobacco moth, green chestnut moth, stink bug, whiskers, and the like.
상술한 바와 같은 천연식물 분말은 각각의 천연식물을 미분하여 사용하며, 미분의 크기는 80 mesh 이상의 크기로 하며, 천연식물 분말의 배합량이 60~70 중량%인 것은 산화제와 부형제 총 함량을 초과하지 않게 하며 그 이유는 유기농업자재 제조기준이다. As described above, the natural plant powder is used to finely powder each natural plant, and the size of the fine powder is 80 mesh or more, and the blending amount of the natural plant powder does not exceed the total content of the oxidizing agent and the excipient. The reason for this is the organic manufacturing standard.
상기 산화제로는 질산암모늄을 20~25 중량% 사용하며, 산화제가 25 중량%를 초과하면, 훈소 과정을 억제하고 화염을 만들기 때문에 고온연소를 진행하여 유효성분의 열분해를 야기하므로 불리하며, 산화제가 20 중량% 미만이면, 소독 및 구제를 위한 훈연제로의 역할을 위한 훈소 과정을 발생시키지 못한다.The oxidant is used 20 to 25% by weight of ammonium nitrate, when the oxidant exceeds 25% by weight, because the suppression of the fuming process and makes a flame, the high-temperature combustion proceeds to cause thermal decomposition of the active ingredient is disadvantageous, If it is less than 20% by weight, it does not generate a fume process for the role of a smoker for disinfection and relief.
즉, 본 발명에서는 저온 무염(flameless) 훈소 과정이 진행될 수 있도록 산화제를 20~25% 중량비로 질산암모늄을 포함하며, 질산암모늄(NH4NO3)을 사용하여 훈소 과정이 진행될 수 있도록 사용하면 질산암모늄은 열분해 반응에 의해 산화이질소(N2O)와 물(H2O)로 1차 분해되고(NH4NO3(s) → N2O(g) + 2H2O(g)), 산화이질소는 질소(N2)와 산소(O2)로 2차 분해된다(2N2O → 2N2 + O2). 결국 질산암모늄은 열분해 시 최종 생성물로 질소, 산소, 물을 생성한다(2NH4NO3(s) → 2N2 + O2 + 2H2O). In other words, the present invention includes ammonium nitrate in a 20 to 25% weight ratio to allow the flameless smoking process to proceed at low temperature, and when used to proceed the smoking process using ammonium nitrate (NH 4 NO 3 ) Ammonium is primarily decomposed into dinitrogen oxide (N 2 O) and water (H 2 O) by pyrolysis reaction (NH 4 NO 3 (s) → N 2 O (g) + 2H 2 O (g)). Nitrogen is secondaryly decomposed into nitrogen (N 2 ) and oxygen (O 2 ) (2N 2 O → 2N 2 + O 2 ). Eventually, ammonium nitrate produces nitrogen, oxygen and water as the final product upon pyrolysis (2NH 4 NO 3 (s) → 2N 2 + O 2 + 2H 2 O).
열분해로 생성된 산소는 유효성분이 함유된 천연식물의 꽃, 잎, 줄기, 뿌리 등의 연소를 돕고 연소과정에서 유효성분은 용융과정을 통하여 기화되거나 고체상태에서 승화되어 공기 중으로 분산된다. 산화제인 산소만 공급된다면 불꽃이 생기고 연소온도가 상승하면 유효성분이 열분해로 파괴되므로 동시에 생성되는 질소는 불꽃의 발생을 억제하는 소화제로 작용하므로 무염 연소를 진행시킬 수 있다.Oxygen generated by pyrolysis helps combustion of flowers, leaves, stems, roots, etc. of natural plants containing active ingredients, and during combustion, active ingredients are vaporized through melting or sublimed in a solid state and dispersed in the air. If only oxygen is supplied as an oxidant, sparks are generated, and if the combustion temperature is increased, active ingredients are destroyed by pyrolysis, and thus, nitrogen generated at the same time acts as a extinguishing agent that suppresses the generation of sparks, thereby allowing the flameless combustion to proceed.
또 본 발명에서는 저온 무염 훈소 과정이 진행될 수 있도록 부형제로서는 점토 광물을 10~15 중량% 사용하며, 부형제가 15 중량%를 초과하면 훈연 소독 및 구제를 위한 본 발명의 구현 목적의 효능을 저해하므로 불리하며, 부형제가 10 중량% 미만이면 훈연제의 정제 형성과정에서 제품으로서의 강도를 확보하지 못한다. In addition, in the present invention, 10 to 15% by weight of clay mineral is used as an excipient so that the low temperature salt-free smoking process can proceed, and when the excipient exceeds 15% by weight, it hinders the efficacy of the present invention for fumigation disinfection and remedy. If the excipient is less than 10% by weight, the strength of the product during the tablet formation of the smoker is not secured.
이러한 부형제로서는 요업원료의 혼입제 또는 연고의 기초제로서 사용되는 벤토나이트(Bentonite), 백색 진주 모양의 미립자인 펄라이트(Pearlite), 규산알루미늄 수화물인 제올라이트(Zeolite), 운모족 광물인 일라이트(Illite) 중의 어느 하나 또는 이들의 혼합물을 사용한다.Such excipients include bentonite, which is used as an admixture for ceramic raw materials or as an ointment for ointments, pearlite, white pearl-like fine particles, zeolite, an aluminum silicate hydrate, and illite, a mica-based mineral. Any one or a mixture thereof is used.
본 발명에서는 상술한 바와 같은 점토 광물을 사용하여 낮은 압력으로 유효성분이 함유된 조성물을 정제(tablet)로 제형할 수 있으며, 조성물의 제형 전인 분말상태와 비교하여 연소 시 공기 중 산소와의 접촉을 최소화할 수 있으며, 제조생산 시 제조자에게 생산성 향상과 에너지 절감 등의 편의와 효율을 제공할 수 있다. 본 발명에 적용되는 점토 광물의 분말은 미분이나 단단한 지층이 될 수 있는 분자 구조적 특성이 있으므로, 낮은 압력으로도 유효성분이 함유된 유효성분의 기화 및 승화 과정을 방해하지 않고도 훈연제 제품이 갖춰야 할 강도를 제공할 수 있으며, 더욱이 낮은 압력을 가하여 제형화할 수 있다.In the present invention, using the clay mineral as described above, the composition containing the active ingredient at low pressure can be formulated into a tablet, and the contact with oxygen in the air during combustion is minimized compared to the powder state before the formulation of the composition. In the manufacturing and production, it can provide the manufacturer with convenience and efficiency, such as productivity improvement and energy saving. Since the clay mineral powder applied to the present invention has molecular structural properties that can be fine powder or hard strata, the strength of the smoked product must be maintained without disturbing the vaporization and sublimation process of the active ingredient containing the active ingredient even at low pressure. It can be provided, and further formulated by applying a low pressure.
또한, 본 발명에서는 종래 기술과 같은 문제점 제거를 위해 소독 및 구제 가능한 유효성분을 공간에 분산시킬 때 물을 사용하지 않음으로써 습도를 높이지 않고 자연적으로 공간 전체 구석구석에 분산될 수 있는 자발적 자연현상인 확산을 적용할 수 있다. 확산은 물질의 농도 차이에 의해 물질이 이동하는 자연현상으로서 자연적으로 넓은 공간에 분산시킬 수 있는 가장 좋은 방법이며 이는 유효성분을 기화 또는 승화작용으로 기체 상태로 만들어야 공간 확산이 가능해지므로 유효성분을 가온하여 분자 간 힘을 이겨내고 분자 간 거리가 멀어지게 해야 기체화된 유효성분의 확산을 기대할 수 있다. 특히, 유효성분을 가온할 때 성분이 열 분해되는 것을 방지하기 위해 저온연소와 무염연소가 일어날 수 있는 조성물을 마련하며, 연소가 진행되는 상황에서 공기 중 산소와의 효과적으로 차단될 수 있는 조성물 및 구조적 형태를 마련할 수 있다. In addition, in the present invention, spontaneous phenomena that can be dispersed in every corner of the space without increasing the humidity by using no water when dispersing the effective ingredients disinfectable and remedy in the space to eliminate the problems as in the prior art Phosphorus diffusion can be applied. Diffusion is a natural phenomena in which a substance moves due to a difference in concentration of a substance, which is the best way to disperse it in a wide space naturally.This is necessary to make the active substance gaseous by vaporization or sublimation to allow the diffusion of space, thereby heating the active ingredient. By overcoming intermolecular forces and increasing the distance between molecules, the diffusion of gasified active ingredients can be expected. In particular, in order to prevent the thermal decomposition of the components when the active ingredient is heated to provide a composition capable of low-temperature combustion and non-flammable combustion, composition and structural that can be effectively blocked with oxygen in the air in the course of combustion Form can be provided.
즉, 본 발명에서는 저온연소와 무염연소를 고려하여 상술한 바와 같은 조성을 구비한 훈연제를 마련하였다.That is, in the present invention, in consideration of low-temperature combustion and flameless combustion, a smoke agent having the composition as described above was prepared.
이하, 본 발명의 실시 예를 도면에 따라서 설명한다.Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[실시 예][Example]
도 1은 본 발명에 따른 저온 무염 훈소 과정을 이용한 훈연제를 정제로 제조한 상태를 나타내는 사진이다.Figure 1 is a photograph showing a state in which a smoker using a low-temperature salt-free smoking process according to the present invention as a tablet.
본 발명에 따른 저온 무염 훈소 과정을 이용한 훈연제는 유효성분이 함유된 천연식물 분말로서 제충국 분말 70g, 산화제로서 질산암모늄 20g 및 부형제로서 점토 광물 10g을 혼합기에 투입하고 혼합하여 훈연제용 혼합물 100g을 마련하였다.The smoker using the low-temperature salt-free smoking process according to the present invention was prepared by adding 70 g of Pungguk powder as an active plant powder containing an active ingredient, 20 g of ammonium nitrate as an oxidizing agent, and 10 g of clay mineral as an excipient and mixing them to prepare a mixture of a smoker.
상기 훈연제용 혼합물 17g을 지름 19mm 금형(원통형 표면넓이 2.48㎠)에 투입하고 유압 프레스에 의해 정제로 제조하였다.17 g of the mixture for a smoker was put into a 19 mm diameter die (cylindrical surface area 2.48 cm 2) and manufactured into a tablet by a hydraulic press.
이때, 표 1에 나나낸 바와 같이, 정제로의 제조 과정에서 인가된 압력에 따라 정제의 높이는 감소하였고 정제의 강도는 인가된 4 내지 6 ton/2.48㎠에서보다는 10ton/2.48㎠ 이상의 압력에서 큰 차이가 없었으며 훈연제로의 충분한 강도를 확인하였다.At this time, as shown in Table 1, the height of the tablet was reduced according to the pressure applied in the manufacturing process of the tablet, the strength of the tablet is a large difference at a pressure of 10ton / 2.48 cm 2 or more than at the applied 4 to 6 ton / 2.48 cm 2 And there was sufficient strength as a smoker.
물질(g)Substance (g) 인가 압력(ton/2.48㎠)Applied pressure (ton / 2.48㎠) 정제 높이(mm)Tablet height (mm)
훈연제용 혼합물 17g17 g mixture for smokers 44 20.1320.13
훈연제용 혼합물 17g17 g mixture for smokers 66 19.4419.44
훈연제용 혼합물 17g17 g mixture for smokers 88 18.9918.99
훈연제용 혼합물 17g17 g mixture for smokers 1010 18.6818.68
훈연제용 혼합물 17g17 g mixture for smokers 1313 18.3918.39
본 발명에 의한 훈연제는 별도의 접착제를 사용하지 않고 물을 섞어 반죽과정을 거치지 않고 점토 광물의 압축 성형되는 점을 착안하여 발명됨으로써 도 2에 도시된 바와 같이, 금형에 넣는 조성물의 질량에 따라 다양한 높이의 훈연제를 제조할 수 있으며, 소독 및 구제가 필요한 대상공간의 부피에 따라 금형에 따라 다양한 크기의 정제의 제조할 수 있음이 큰 장점이다.Smokers according to the present invention is invented by focusing on the compression molding of clay minerals without mixing the water without using a separate adhesive and kneading process, as shown in Figure 2, according to the mass of the composition into the mold It is possible to manufacture a smoker of height, and it is a big advantage to be able to manufacture tablets of various sizes depending on the mold according to the volume of the target space requiring disinfection and relief.
도 2는 본 발명에 따라 다양한 압력 조건에 의해 제작된 훈연제의 상태를 나타내는 사진이고, 도 3은 본 발명에 따라 다양한 크기의 금형에 의해 제작된 훈연제의 상태를 나타내는 사진이다.Figure 2 is a photograph showing the state of the smoker produced by various pressure conditions in accordance with the present invention, Figure 3 is a photograph showing the state of the smoker produced by a mold of various sizes in accordance with the present invention.
도 1 내지 도 3에서는 본 발명에 따른 훈연제를 원통형의 정제로 제작된 상태를 나타내었지만 이에 한정되는 것은 아니고, 사각 기둥형상, 시판되는 모기향과 같은 나선형 형상으로 제조될 수 있다. In Figures 1 to 3, but shown in the state produced in the tablet of the smoker according to the present invention is not limited to this, it can be manufactured in a spiral shape, such as a square pillar shape, commercial mosquito incense.
본 발명을 실시하기 위하여 상기 실시 예의 조성물과 제조방법으로 제조된 훈연제의 연소과정을 시험하였다. In order to carry out the present invention, the combustion process of the smoker prepared by the composition and method of the above embodiment was tested.
도 4는 본 발명에 따른 연소제의 연소과정을 나타내는 사진으로서, (a)는 초기 연소의 상태, (b)는 중간 연소 상태, (c)는 연소 완료의 상태를 나타낸다.Figure 4 is a photograph showing the combustion process of the combustion agent according to the present invention, (a) is the state of the initial combustion, (b) is the intermediate combustion state, (c) is the state of combustion completion.
즉, 도 4에서는 금형 19mm를 이용한 17g 정제에 대하여 연기배출이 용이한 후드장치 내에서 점화 후 저온 무염연소가 진행되었으며, 적외선 온도계로 훈연 연소 중인 훈연제의 표면온도를 측정한 결과 180~230℃의 온도가 측정되었으며, 연소시간은 실험 오차 범위에서 4~6분 정도가 소요되었다. That is, in Fig. 4, the low-temperature flameless combustion was performed after ignition in a hood device that was easy to discharge smoke for 17g tablets using a mold of 19mm, and the surface temperature of the smoker during smoked combustion was measured by an infrared thermometer. The temperature was measured and the combustion time took 4-6 minutes in the experimental error range.
상기 실시 예에서 제형된 훈연제 정제 중 유효성분과 질산암모늄의 함량변화를 연소 전후에 분광학적 방법으로 정량분석을 하였다.Changes in the contents of the active ingredient and ammonium nitrate in the smoked tablets formulated in the above examples were quantitatively analyzed before and after combustion by spectroscopic method.
즉 천연식물 분말로서 사용한 제충국 유효성분인 피레트린(pyrethrin)의 분광학적 정량분석을 실시하였다.That is, spectroscopic quantitative analysis of pyrethrin, an active ingredient of Pyrethrum, used as a natural plant powder was performed.
상기 실시 예에서 사용한 유효성분이 함유된 제충국 분말은 천연 살균소독 및 해충 구제로 많이 사용되며, 유효성분인 피레트린은 2-(2-aminoethylamino-ethanol과 알콜성 수산화칼륨(KOH)과 반응하여 황산이 가해지면 도 5에 도시된 바와 같이, 붉은색이 발색되고 650nm 부근에서 흡광도를 얻을 수 있으며 흡광도는 피레트린의 함량과 비례관계를 갖는다. 도 5는 피레트린의 스펙트럼과 검량선 결과를 나타낸다.Pyrethrum powder containing the active ingredient used in the above examples is used as a natural disinfection and pest control, pyrethrin as an active ingredient reacts with 2- (2-aminoethylamino-ethanol and alcoholic potassium hydroxide (KOH) When applied, red color develops and absorbance can be obtained at around 650 nm and the absorbance is proportional to the content of pyrethrin as shown in Fig. 5. Fig. 5 shows the spectrum and calibration curve of pyrethrin.
실시 예에서 사용한 제충국 분말의 피레트린 함량은 중량비 1.15%로 측정되었으며, 연소 후 잔류물의 피레트린 함량측정에서는 증류수와 같은 흡광도를 나타내어 잔류된 유효성분이 없는 것으로 확인되었다.The pyrethrin content of the Pyrethrin powder used in the Example was measured by a weight ratio of 1.15%, and the pyrethrin content of the residue after combustion showed the same absorbance as distilled water.
다음에 산화제인 질산암모늄의 분광학적 정량분석을 하였다.Next, spectroscopic quantitative analysis of ammonium nitrate as an oxidizing agent was carried out.
질산암모늄은 도 6에 도시된 바와 같이, 산성조건에서 살리실산의 질산화에 참여하고 질산화된 살리실산은 412nm에서 흡광도를 나타내며, 흡광도는 질산암모늄의 함량에 비례하므로 흡광도를 이용하여 질산암모늄을 정량분석하였다. As shown in FIG. 6, ammonium nitrate participates in nitrification of salicylic acid under acidic conditions, and nitrated salicylic acid exhibits absorbance at 412 nm, and the absorbance is proportional to the content of ammonium nitrate.
도 6은 살리실산의 질산화의 스펙트럼과 검량선 결과를 나타낸다.6 shows the spectrum and calibration curve results of nitrification of salicylic acid.
정제로 형성된 실시 예를 분쇄하여 증류수에 진탕 후 주사기 필터를 사용하여 상층액 일부를 채취하고 용액 중에 함유된 질산암모늄은 연소 전 20.5%w/w의 함량으로 측정되어 회수율(recovery factor)은 1.03이었고, 연소 잔류물을 같은 방법으로 시료 전처리하여 상층액에 함유된 질산암모늄 분석에서는 시료의 흡광도가 증류수(blank) 수준으로 측정되어 잔류 질산암모늄은 없는 것으로 확인되었다.An example formed of tablets was pulverized, shaken in distilled water, and a portion of the supernatant was collected using a syringe filter. The ammonium nitrate contained in the solution was measured at a content of 20.5% w / w before combustion, and thus a recovery factor was 1.03. In the ammonium nitrate analysis contained in the supernatant by pretreatment of the sample in the same way as the combustion residue, the absorbance of the sample was measured at the level of distilled water (blank), and it was confirmed that there was no residual ammonium nitrate.
상술한 바와 같이, 본 발명에서는 저온 무염 훈소 과정을 이용한 훈연제으 제조 과정에서 조성물에 물을 부가하여 반죽으로 만들지 않고 별도의 접착제를 부가하지 않고 정제로 성형할 수 있으므로, 건조시간이 필요 없어 제품의 제조시간을 단축할 수 있고, 이에 따라 제조비용을 절감할 수 있게 된다.As described above, in the present invention can be molded into a tablet without adding water to the composition in the process of manufacturing a smoke agent using a low-temperature unsalted fumigation process without adding a separate adhesive, no drying time is required of the product It is possible to shorten the manufacturing time, thereby reducing the manufacturing cost.
이상 본 발명자에 의해서 이루어진 발명을 상기 실시 예에 따라 구체적으로 설명하였지만, 본 발명은 상기 실시 예에 한정되는 것은 아니고 그 요지를 이탈하지 않는 범위에서 여러 가지로 변경 가능한 것은 물론이다.As mentioned above, although the invention made by the present inventor was demonstrated concretely according to the said Example, this invention is not limited to the said Example and can be variously changed in the range which does not deviate from the summary.
본 발명에 따른 저온 무염 훈소 과정을 이용한 훈연제 및 그의 제조방법을 사용하는 것에 의해 제품의 제조시간을 단축할 수 있고, 이에 따라 제조비용을 절감할 수 있다.By using a smokeless agent using a low-temperature salt-free smoking process according to the present invention and a method for producing the same, the manufacturing time of the product can be shortened, and thus the manufacturing cost can be reduced.

Claims (5)

  1. 저온 무염 훈소 과정을 이용한 훈연제로서,As a smoke agent using a low-temperature salt-free smoking process,
    유효성분이 함유된 천연식물의 분말 60~70 중량%, 산화제 20~25 중량% 및 부형제 10~15 중량%를 포함하고,60 to 70% by weight of the natural plant powder containing the active ingredient, 20 to 25% by weight of oxidizing agent and 10 to 15% by weight of excipients,
    상기 산화제는 질산암모늄이고, 상기 질산암모늄은 열분해 시 최종 생성물로 질소, 산소와 물을 생성하며,The oxidant is ammonium nitrate, the ammonium nitrate produces nitrogen, oxygen and water as the final product upon pyrolysis,
    상기 저온 무염 훈소 과정을 통해 상기 천연식물의 유효성분이 기화 또는 승화되고,The active ingredient of the natural plant is vaporized or sublimed through the low temperature salt-free smoking
    상기 훈연제는 물을 섞는 반죽과정을 거치지 않고 상기 부형제인 점토 광물의 압축 성형에 따라 압압하여 정제로 형성된 것을 특징으로 하는 훈연제.The smoke agent is characterized in that it is formed into a tablet by pressing according to the compression molding of the excipient clay mineral without going through the kneading process of mixing water.
  2. 제1항에서,In claim 1,
    상기 천연식물은 제충국(Insect flower), 데리스(Derris), 쿠아시아(Quassia), 라이아니아(Ryania), 님(Neem), 백두옹 중의 어느 하나 또는 이들의 혼합물인 것을 특징으로 하는 훈연제.The natural plant is a smoker, characterized in that any one or a mixture of Insect flower, Deris (Derris), Kusia (Quassia), Lyania (Nyani), Baekduong.
  3. 제1항에서,In claim 1,
    상기 천연식물은 꽃, 잎, 줄기, 껍질, 뿌리 중의 어느 하나 또는 이들의 혼합물을 사용하는 것을 특징으로 하는 훈연제.The natural plant is a smoker, characterized in that using any one or a mixture of flowers, leaves, stems, shells, roots.
  4. 제1항에서,In claim 1,
    상기 부형제는 벤토나이트(Bentonite), 펄라이트(Pearlite), 제올라이트(Zeolite), 일라이트(Illite) 중의 어느 하나 또는 이들의 혼합물을 사용하는 것을 특징으로 하는 훈연제.The excipient is smoker, characterized in that using any one or a mixture of Bentonite, Pearlite, Zeolite, Illite.
  5. 저온 무염 훈소 과정을 이용한 훈연제를 제조하는 방법으로서,As a method of manufacturing a smoke agent using a low-temperature salt-free smoking process,
    (a) 유효성분이 함유된 천연식물의 분말 70 중량%, 산화제 20 중량% 및 부형제 10 중량%를 혼합하여 훈연제용 혼합물을 마련하는 단계,(a) mixing 70% by weight of the natural plant powder containing the active ingredient, 20% by weight of oxidizing agent and 10% by weight of excipient to prepare a mixture for a smoker,
    (b) 상기 단계 (a)에서 마련된 훈연제용 혼합물에 대해 물을 섞는 반죽과정을 거치지 않고 부형제인 점토 광물의 압축 성형에 따라 압압하여 정제로 형성하는 단계를 포함하고,(b) forming a tablet by pressing it according to compression molding of an excipient clay mineral without undergoing a kneading process of mixing water with respect to the mixture for a smoker prepared in step (a),
    상기 천연식물은 제충국(Insect flower), 데리스(Derris), 쿠아시아(Quassia), 라이아니아(Ryania), 님(Neem), 백두옹 중의 어느 하나 또는 이들의 혼합물이고,The natural plant is any one or a mixture of Insect flower, Deris, Quassia, Ryania, Neem, Baekduong,
    상기 산화제는 질산암모늄이고, The oxidant is ammonium nitrate,
    상기 부형제는 벤토나이트(Bentonite), 펄라이트(Pearlite), 제올라이트(Zeolite), 일라이트(Illite) 중의 어느 하나 또는 이들의 혼합물이고,The excipient is any one or a mixture of bentonite, pearlite, zeolite, illite,
    상기 천연식물의 분말은 80 mesh 이상의 크기로 마련되는 것을 특징으로 하는 훈연제의 제조방법.The natural plant powder is a method of producing a smoke agent, characterized in that provided in a size of 80 mesh or more.
PCT/KR2017/011948 2016-10-27 2017-10-27 Smoking agent using low-temperature flame-free smoldering process, and method for producing same WO2018080211A2 (en)

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