WO2018076416A1

WO2018076416A1 - Warping device of double-layer type

Info

Publication number: WO2018076416A1
Application number: PCT/CN2016/106181
Authority: WO
Inventors: 戴国荣
Original assignee: 吴江市晓昱喷气织造有限公司
Priority date: 2016-10-28
Filing date: 2016-11-17
Publication date: 2018-05-03
Also published as: CN106283322B; CN106283322A

Abstract

A warping device of a double-layer type, comprising a rack (1) which is horizontally provided at the middle portion of the rack with a partition plate (11), a passage (12) being provided at one side of the partition plate (11), the partition plate (11) separating the rack (1) into an upper layer and a lower layer, the upper layer being provided with a yarn unwinding component (2), a first rotary roller (24) and a yarn collecting beam (3), a tensioning component (4), which is provided between the passages (12), being provided at one side of the yarn collecting beam (3); the lower layer being provided with a first yarn separating frame (13), a second yarn separating frame (14), a yarn guiding component (5), a third yarn separating frame (15) and a warping component (6). The yarn unwinding component can move into or move out of the rack under the effect of a chute, facilitating a worker to change a yarn package to be processed, improving work efficiency.

Description

Double-layer warping equipment

Technical field

The invention relates to the field of textile machinery, in particular to a two-layer warping device.

Background technique

Warping is a process in which a certain number of warp yarns are wound in parallel on a warp beam in a prescribed length and width, and the warp yarns are used for warping and threading. Warping requires that the warp yarns have equal tension and are evenly distributed on the warp beam or weaving axis, and the color yarn arrangement conforms to the process regulations. The warping machine is the equipment for accomplishing the above process. The existing warping machine lacks the mechanism for separating the warp threads, which will cause the warp arrangement on the warp beam to disturb the subsequent process. When the problem occurs, it needs to be shut down, which is not only troublesome and time consuming. And seriously affect the work efficiency, and most of the current warping machines are placed too long, which wastes the land occupation of the workshop and affects the capital and production of the factory.

Summary of the invention

In order to overcome the above problems, the present invention provides a two-layer warping apparatus.

The technical solution of the present invention provides a two-layer warping apparatus, which comprises a frame, a partition is horizontally disposed in a middle portion of the rack, and a passage is disposed on one side of the partition, and the partition is The frame is divided into an upper layer and a lower layer, wherein the upper layer is provided with a yarn unwinding assembly, one side of the yarn unwinding assembly is provided with a first rotating roller, and one side of the first rotating roller is disposed a yarn collecting beam, one side of the yarn collecting beam is provided with a tensioning assembly, the tensioning assembly is disposed between the channels, and the lower layer is provided with a first dividing frame, the first dividing frame Provided on a lower portion of the tensioning assembly, one side of the first dividing creel is respectively provided with a second dividing creel, a yarn guiding assembly and a third dividing creel, and one side of the third dividing creel is arranged There is a warping assembly, the warping assembly includes a guide rail disposed at a bottom of the rack, the guide rails are disposed in parallel with two, and the guide rail is connected with a moving plate capable of reciprocating with the guide rail, the moving plate A sliding slot is disposed on each end of the two ends, and a support is vertically disposed in the sliding slot a through hole is defined in the upper portion of the support, a bearing is disposed in the through hole, a warp beam is connected between the bearings, and a support bracket assembly is disposed between the two sliding slots on the moving plate. The support bracket assembly includes a support disposed on the moving plate, and a telescopic rod is vertically disposed on each side of the support. Attached to the telescopic rod is a connecting block, the top of the connecting block is provided with an arc-shaped pallet, the pallet is disposed at a lower portion of the warp beam, and the yarn unwinding assembly comprises two parallel arranged The slide rails are disposed on the partition plate, and the top of the slide rail is connected with a support frame, the support frame can reciprocate with the slide rail, and the two sides of the support bracket are equally spaced There are three horizontal grooves, the horizontal grooves are horizontally disposed, and the horizontal grooves are provided with horizontal plates that can move with the horizontal grooves, and the horizontal plates on both sides are correspondingly provided with a plurality of circular holes, and the two sides are oppositely arranged. A corresponding yarn roll is connected between the corresponding circular holes, and connecting plates are disposed at both ends of the horizontal plates on both sides.

Preferably, the yarn collecting beam is fixed between the side walls of the frame, and a plurality of equally arranged yarn guiding holes are arranged through the side of the yarn collecting beam.

Preferably, the tensioning assembly comprises strip-shaped plates disposed on two sides of the channel, and adjacent inner sides of the two strip-shaped plates are horizontally provided with sliding rails, and the first roller shaft is connected between the sliding rails a tension roller is sleeved on the first roller shaft, a pressure tester is disposed on the tension roller, an air pump is disposed on one side of the strip plate, and the air pump is connected to the pressure tester. Two second rotating rollers arranged side by side on the upper and lower sides of the tension roller.

Preferably, a plurality of yarn transmission holes are correspondingly arranged in the first creel, the second creel and the third creel.

Preferably, the yarn guiding assembly comprises two fixing plates disposed on two sides of the bottom of the frame, and the fixing plate is correspondingly provided with a rectangular through groove, and the rectangular through grooves are provided with strips on both sides thereof. a groove, the vertical groove is connected with a vertical plate capable of reciprocating up and down with the strip groove, a second roller shaft is connected between the vertical plates, and a yarn guiding roller is sleeved on the second roller shaft. a pressure detector is disposed in the yarn guiding roller, and the yarn guiding roller is provided with a plurality of yarn grooves arranged in parallel with each other, and the fixing plate is provided with a stepping motor for driving the vertical plate to move, the step The input motor is connected to the pressure detector.

The warping equipment of the invention adopts a double-layer structure design, and rationally utilizes the workshop space, avoids the existing warping machine span too long, wastes the space of the workshop, and the import and export of the warping machine can be on one side. Reasonably arrange the working position of the worker, reduce the number of workers, and save the expenses of the enterprise; the warping machine of the invention sets the assembly line of the yarn unwinding assembly, the collecting beam, the tensioning assembly, the yarn guiding assembly and the warping component It ensures the transmission stability and precise precision of the warp in the process of transmission and warping, so that the yarn transmission is reasonable, it is not easy to knot, the layering is clear, the yarn guide is accurate, and the quality of warping is better. Yarn placement The roll assembly can be moved into and out of the frame by the action of the slide rail, so that the worker can replace the yarn roll to be processed and improve work efficiency.

DRAWINGS

Figure 1 is a side view showing the preferred embodiment of the present invention;

Figure 2 is a schematic view showing the structure of a yarn unwinding assembly in accordance with a preferred embodiment of the present invention;

Figure 3 is a schematic view showing the structure of a yarn guiding assembly of a preferred embodiment of the present invention;

Figure 4 is a schematic view showing the structure of a warping unit in accordance with a preferred embodiment of the present invention.

detailed description

In order to make the technical means, the creative features, the achievement of the object and the effect of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

As shown in FIG. 1 to FIG. 4, a two-layer warping device of the present invention includes a frame 1. A partition 11 is horizontally disposed in a middle portion of the frame 1, and a channel 12 is disposed on one side of the partition 11. The plate 11 divides the frame 1 into an upper layer and a lower layer, characterized in that the upper layer is provided with a yarn unwinding assembly 2, and one side of the yarn unwinding assembly 2 is provided with a first rotating roller 24, one of the first rotating rollers 24. The side is provided with a collecting beam 3, and one side of the collecting beam 3 is provided with a tensioning assembly 4, the tensioning assembly 4 is disposed between the channels 12, the lower layer is provided with a first dividing frame 13, and the first dividing frame 13 is disposed In the lower part of the tensioning assembly 4, one side of the first dividing creel 13 is respectively provided with a second dividing frame 14, a yarn guiding assembly 5 and a third dividing frame 15, and one side of the third dividing frame 15 is provided The warping unit 6 includes a guide rail 61 disposed at the bottom of the frame 1, and two guide rails 61 are arranged in parallel. The guide rail 61 is connected with a moving plate 62 capable of reciprocating with the guide rail 61. Both ends of the moving plate 62 are connected. Corresponding plates 64 are respectively disposed correspondingly in the sliding slot 63, and a supporting plate 64 is vertically disposed in the upper portion of the supporting plate 64. A bearing 65 is connected between the bearing 65 and a warp beam 66. The supporting plate assembly 7 is disposed between the two sliding slots 63. The supporting bracket assembly 7 includes a support 71 disposed on the moving plate 62. A telescopic rod 72 is vertically disposed on each side of the 71, and a connecting block 73 is connected to the telescopic rod 72. The top of the connecting block 73 is provided with an arcuate bracket 74. The bracket 74 is disposed at the lower portion of the warp beam 66, and the yarn is unwound. The assembly 2 includes two slide rails 25 arranged in parallel. The two slide rails 25 are disposed on the partition plate 11. The top of the slide rail 25 is connected with a support frame 21, and the support frame 21 can reciprocate along with the slide rail 25, and the support frame 21 is Three lateral grooves 26 are equally spaced on both sides, and the horizontal grooves 26 are horizontally disposed. The horizontal grooves 26 are provided with a horizontal plate 27 which can move with the horizontal grooves 26, and a plurality of horizontal plates 27 are disposed on the two sides. The circular hole 28 is connected with a yarn roll 23 between the corresponding circular holes 28 on both sides, and the connecting plates 29 are disposed at both ends of the horizontal plates 27 on both sides.

In a preferred embodiment of the present invention, the yarn collecting beam 3 is fixed between the side walls of the frame 1, and a plurality of equally spaced yarn guiding holes 31 are formed through the side of the yarn collecting beam 3.

In a preferred embodiment of the present invention, the tensioning assembly 4 includes strips 41 disposed on opposite sides of the channel 12. The adjacent inner sides of the two plates 41 are horizontally disposed with slide rails 42. The first roller shaft 43 has a tension roller 44 sleeved on the first roller shaft 43. The tension roller 44 is provided with a pressure tester 45. One side of the strip plate 41 is provided with an air pump 46, and the air pump 46 is connected to the pressure test. The two lower rotating rollers 47 are juxtaposed in the upper and lower sides of the tension roller 44.

In a preferred embodiment of the present invention, a plurality of yarn transmission holes 16 are correspondingly disposed in the first gusset 13, the second gusset 14, and the third gusset 15.

In a preferred embodiment of the present invention, the yarn guiding assembly 5 includes two fixing plates 51 disposed on two sides of the bottom of the frame 1. The fixing plate 51 is correspondingly provided with a rectangular through groove 52, and both sides of the rectangular through groove 52 are A strip-shaped groove 53 is provided, and the strip-shaped groove 53 is connected with a vertical plate 54 capable of reciprocating up and down with the strip-shaped groove 53. A second roller shaft 55 is connected between the vertical plates 54, and the second roller shaft 55 is sleeved with a guide. The yarn roller 56 and the yarn guide roller 56 are provided with a pressure detector 57. The yarn guide roller 56 is provided with a plurality of yarn grooves 58 arranged in parallel with each other. The fixing plate 51 is provided with a stepping motor 59 for driving the vertical plate 54 to move. The stepping motor 59 is connected to the pressure detector 57.

The warping equipment of the invention adopts a double-layer structure design, and rationally utilizes the workshop space, avoids the existing warping machine span too long, wastes the space of the workshop, and the import and export of the warping machine can be on one side. Reasonably arrange the working position of the worker, reduce the number of workers, and save the expenses of the enterprise; the warping machine of the present invention is provided with the yarn unwinding assembly 2, the collecting beam 3, the tensioning assembly 4, the yarn guiding assembly 5 and the whole Through the assembly line of the assembly 6, the transmission stability and the precise precision of the warping during the transmission and warping process are ensured, the yarn transmission is reasonable, the knotting is not easy, the layering is clear, the yarn guiding is precise, and the warping is made. The quality of the yarn unwinding assembly 2 can be moved into and out of the frame 1 by the action of the slide rails 25, so that the worker can replace the yarn roll 23 to be processed, thereby improving work efficiency.

The partition 11 disposed horizontally in the middle of the frame 1 of the present invention divides the frame 1 into two upper and lower layers, and one side of the partition 11 is provided as a passage 12 for facilitating the transfer of the yarn from the upper layer to the lower layer, and the upper layer is arranged side by side with the yarn unwinding. Group a tensioning assembly 4 is disposed between the member 2 and the collecting beam 3, and the channel 12 is disposed. The lower layer is provided with a first dividing frame 13, a second dividing frame 14, a yarn guiding assembly 5 and a third dividing frame 15, One side of the three-way creel 15 is provided with a warping unit 6, and one side of the warping unit 6 is an outlet of the frame 1.

The yarn unwinding assembly 2 includes a slide rail 25 disposed on the partition plate 11 for connecting the support frame 21, and the support frame 21 can be moved in and out on the slide rail 25, and the lateral grooves 26 provided on both sides of the support frame 21 are used. In the connecting horizontal plate 27, three lateral grooves 26 are arranged in parallel in parallel, and the horizontal plate 27 can be moved in and out in the horizontal groove 26. The connecting plate 29 is connected to both ends of the horizontal plate 27 for fixing the horizontal plate 27, which is convenient for horizontal The plate 27 is more stable during the process of moving in and out. The corresponding horizontal plates 27 on the two sides are correspondingly provided with a plurality of circular holes 28, and the yarn roll 23 disposed between the circular holes 28 is used for unwinding, unwinding In the process, a plurality of yarn rolls 23 are simultaneously unwound on the yarn collecting beam 3, and then transported, and a plurality of yarn guiding holes 31 provided on the side faces of the yarn collecting beam 3 are used for yarn conduction.

The tensioning assembly 4 is disposed in the channel 12, and includes two strip plates 41 disposed on two sides of the channel 12, and correspondingly disposed inner side rails of the strip plates 41 are disposed on both sides. A first roller shaft 43 is disposed between the slide rails 42, the first roller shaft 43 can reciprocate on the slide rail 42, and the tension roller 44 sleeved on the first roller shaft 43 is used for the transmission of the yarn, and the tension roller The pressure tester 45 disposed on the 44 is used to detect the pulling force of the yarn during the transmission, and the air pump 46 disposed on one side of the strip 41 is connected to the pressure tester 45. During the transmission of the yarn, the yarn is conveyed and pulled. The tension roller 44 and the pressure tester 45 test the pressure of the yarn received by the tension roller 44 in real time. When the pressure is too small, the tension of the yarn is insufficient, and the yarn transmission disorder and the quality of the warping are easily caused. The air pump 46 is subjected to the information of the pressure tester 45, and the air pump 46 drives the movement of the first roller shaft 43 to drive the tension roller 44 to move, thereby causing the yarn to be tightened, so that the pressure of the yarn during transmission reaches a set range, and the yarn is maintained. Tension when the line is transmitted.

The first creel 13, the second creel 14 and the third creel 15 are respectively provided with a plurality of yarn transmission holes 16 for the yarn division, and the yarn guide assembly 5 is disposed at the second yarn. Between the frame 14 and the third gusset 15, for guiding the yarn in the state of the yarn splitting, the two fixing plates 51 included in the yarn guiding assembly 5 are disposed on both sides of the bottom of the frame 1, and the fixing plate 51 is disposed The rectangular through groove 52 is provided with a strip groove 53 for connecting the vertical plate 54. The vertical plate 54 is disposed in the rectangular groove and can move up and down with the strip groove 53. The second roller shaft 55 disposed between the vertical plates 54 can follow The vertical plate 54 reciprocates up and down, and the yarn guiding roller 56 sleeved on the second roller shaft 55 is used for the transmission of the yarn, and the pressure detector 57 provided in the yarn guiding roller 56 is used for detecting the transmission of the yarn. During the pressure of the yarn guiding roller 56 during the process, when the pressure is insufficient, the stepping motor 59 drives the vertical plate 54 to adjust the position, thereby adjusting the position of the yarn guiding roller 56, maintaining the tension of the yarn during the conveying process, and the yarn guiding roller. A plurality of yarn grooves 58 arranged in parallel with each other are provided on the 56 for the transmission in the yarn dividing process, maintaining the precision and quality of the yarn transmission.

The warping assembly 6 is disposed on one side of the third split creel 15 for the warping process of the yarn, and the warping assembly 6 includes two guide rails 61 disposed at the bottom of the frame 1 for connecting the moving plate 62, and the moving plate 62 The reel can be reciprocated on the guide rail 61. The corresponding two ends of the top plate of the moving plate 62 are respectively connected to the support plate 64. The support plate 64 is vertically disposed, and the bearing 65 disposed on the through hole of the support plate 64 is used for connection. There is a warp beam 66, a warp beam 66 is used for winding the yarn to complete the warping process of the yarn, and a finished yarn product is obtained. After the winding is completed, the work of supporting the support assembly 7 with the support plate 64 is used to automatically separate the finished yarn. After taking out, a new warp beam 66 is placed on the bearing 65 to continue the warping process. The support bracket 7 includes a support 71 disposed on the moving plate 62, and the top of the telescopic rod 72 disposed on both sides of the support 71 is disposed. The connecting block 73, the top of the connecting block 73 is connected to an arc-shaped supporting plate 74 for supporting the warp beam 66, and the rear supporting plate 64 is moved to both sides, so that the warp beam 66 is separated from the bearing 65 and completely supported by the supporting plate 74. Above, then moving plate 62 moves toward the exit on rail 61, moving warp beam 66 out In the rack 1, the worker replaces the warp beam 66, and the moving plate 62 is reset to continue the warping work, thereby avoiding manual collection, simplifying the manual work flow, and improving work efficiency.

The above embodiments are only one of the embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims

A two-layer warping device comprising a frame, a partition is horizontally disposed in a middle portion of the frame, and a partition is provided on one side of the partition, the partition separating the frame into an upper layer and a lower layer The upper layer is provided with a yarn unwinding assembly, one side of the yarn unwinding assembly is provided with a first rotating roller, and one side of the first rotating roller is provided with a yarn collecting beam, One side of the yarn collecting beam is provided with a tensioning assembly, the tensioning assembly is disposed between the channels, the lower layer is provided with a first dividing frame, and the first dividing frame is disposed on the tensioning assembly a lower part of the first creel is respectively provided with a second creel, a yarn guiding assembly and a third creel, and one side of the third gusset is provided with a warping component, The warping assembly includes a guide rail disposed at the bottom of the rack, and the guide rails are disposed in parallel with two. The guide rail is connected with a moving plate capable of reciprocating with the guide rail, and the two ends of the moving plate are respectively provided with sliding a support plate is vertically disposed in the slot, and the support plate is evenly opened a through hole is disposed, a bearing is disposed in the through hole, a warp beam is connected between the bearings, and a supporting bracket assembly is disposed between the two sliding slots, and the supporting bracket assembly includes a setting a telescopic rod is vertically disposed on each side of the support plate, and a connecting block is connected to the telescopic rod. The top of the connecting block is provided with an arc-shaped supporting plate. a plate is disposed at a lower portion of the warp beam, the yarn unwinding assembly includes two slides disposed in parallel, and the two slides are disposed on the partition, and the top of the slide is connected with a support frame The support frame can reciprocate along the slide rail, and the two sides of the support frame are equidistantly disposed with three horizontal grooves, the horizontal grooves are horizontally disposed, and the horizontal grooves are provided with the horizontal grooves Moving horizontal plates, the horizontal plates on the two sides are correspondingly provided with a plurality of circular holes, and a corresponding yarn is connected between the corresponding circular holes on both sides, and both ends of the horizontal plates on both sides are A connection board is provided.
The two-layer warping apparatus according to claim 1, wherein the yarn collecting beam is fixed between the side walls of the frame, and the side of the collecting beam is disposed through a plurality of sides. The guide hole from the set.
A two-layer warping apparatus according to claim 1, wherein said tensioning assembly comprises strip-shaped plates disposed on both sides of said passage, and adjacent sides of said two strip-shaped plates are horizontally Set up a slide rail, a first roller shaft is connected between the slide rails, a tension roller is sleeved on the first roller shaft, and a pressure tester is disposed on the tension roller, and one side of the strip plate An air pump is disposed, and the air pump is connected to the pressure tester, and two second rotating rollers are arranged side by side on the upper and lower sides of the tension roller.
A two-layer warping apparatus according to claim 1, wherein: the first split creel, the second split creel and the third split creel are correspondingly provided with a plurality of strips Yarn transfer hole.
The two-layer warping apparatus according to claim 1, wherein the yarn guiding assembly comprises two fixing plates disposed on two sides of the bottom of the rack, and the fixing plates are respectively provided with a fixing plate. a rectangular through groove, wherein both sides of the rectangular through groove are provided with strip-shaped grooves, and the strip-shaped groove is connected with a vertical plate capable of reciprocating up and down with the strip-shaped groove, and a second connection is connected between the vertical plates a roller shaft, the second roller shaft is sleeved with a yarn guiding roller, a pressure detecting device is disposed in the yarn guiding roller, and the fixing plate is provided with a stepping motor for driving the vertical plate to move, the step The input motor is connected to the pressure detector.
A two-layer warping apparatus according to claim 5, wherein said yarn guiding roller is provided with a plurality of yarn grooves arranged in parallel with each other.