Classifications

• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K8/00—Cosmetics or similar toiletry preparations
  • A61K8/02—Cosmetics or similar toiletry preparations characterised by special physical form
  • A61K8/0241—Containing particulates characterized by their shape and/or structure
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K8/00—Cosmetics or similar toiletry preparations
  • A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
  • A61K8/30—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
  • A61K8/49—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing heterocyclic compounds
  • A61K8/494—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing heterocyclic compounds with more than one nitrogen as the only hetero atom
  • A61K8/4966—Triazines or their condensed derivatives
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K8/00—Cosmetics or similar toiletry preparations
  • A61K8/02—Cosmetics or similar toiletry preparations characterised by special physical form
  • A61K8/04—Dispersions; Emulsions
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K8/00—Cosmetics or similar toiletry preparations
  • A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
  • A61K8/30—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
  • A61K8/49—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing heterocyclic compounds
  • A61K8/494—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing heterocyclic compounds with more than one nitrogen as the only hetero atom
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K8/00—Cosmetics or similar toiletry preparations
  • A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
  • A61K8/30—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
  • A61K8/60—Sugars; Derivatives thereof
  • A61K8/602—Glycosides, e.g. rutin
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K8/00—Cosmetics or similar toiletry preparations
  • A61K8/18—Cosmetics or similar toiletry preparations characterised by the composition
  • A61K8/30—Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
  • A61K8/60—Sugars; Derivatives thereof
  • A61K8/604—Alkylpolyglycosides; Derivatives thereof, e.g. esters
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
  • A61Q17/00—Barrier preparations; Preparations brought into direct contact with the skin for affording protection against external influences, e.g. sunlight, X-rays or other harmful rays, corrosive materials, bacteria or insect stings
  • A61Q17/04—Topical preparations for affording protection against sunlight or other radiation; Topical sun tanning preparations
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K2800/00—Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
  • A61K2800/20—Chemical, physico-chemical or functional or structural properties of the composition as a whole
  • A61K2800/26—Optical properties
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K2800/00—Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
  • A61K2800/40—Chemical, physico-chemical or functional or structural properties of particular ingredients
  • A61K2800/41—Particular ingredients further characterized by their size
  • A61K2800/413—Nanosized, i.e. having sizes below 100 nm
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K2800/00—Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
  • A61K2800/40—Chemical, physico-chemical or functional or structural properties of particular ingredients
  • A61K2800/48—Thickener, Thickening system
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
  • A61K2800/00—Properties of cosmetic compositions or active ingredients thereof or formulation aids used therein and process related aspects
  • A61K2800/80—Process related aspects concerning the preparation of the cosmetic composition or the storage or application thereof
  • A61K2800/805—Corresponding aspects not provided for by any of codes A61K2800/81 - A61K2800/95

Definitions

• the invention relates to an improved process for the manufacture of nano-sized organic UV absorbers having a mean particle size distribution (D v 50) determined by light scattering of less than 200nm.
• Nano-sized organic UV-absorbers such as for example Methylene Bis-Benzotriazolyl Tetramethylbutylphenol (Tinosorb ® M) are highly effective UV-absorbers which may, for example, be used as light screening agents in cosmetic products.
• micronized organic UV absorbers is a critical parameter for their effectiveness.
• Micronized organic UV-light absorbing compounds having a particle size in the nano-size range have been shown to be effective UV-absorbers for the protection of skin against the harmful effect of UV radiation.
• SAZ ceramic grinding beads With conventional grinding technologies using SAZ ceramic grinding beads, however, such micronized organic UV-filter compounds can only be obtained with a high energy input.
• WO2009003934 discloses a process for the preparation of insoluble organic UV absorbers in the nano-size range which overcomes the drawback of the prior art as it requires only a moderate energy input. Said process encompasses milling the organic UV absorbers in a ball mill comprising yttrium stabilized zirconium oxide grinding beads in the presence of an alkyl polyglucoside which is Plantacare 200 UP, a Ceto Cie alkyl poly-glucosides (also referred to under the ambiguous INCI name 'decyl glucoside') and an antifoam agent as dispersing agent auxiliary.
• an alkyl polyglucoside which is Plantacare 200 UP
• Ceto Cie alkyl poly-glucosides also referred to under the ambiguous INCI name 'decyl glucoside'
• an antifoam agent as dispersing agent auxiliary.
• the foaming can be significantly reduced if the coarse particles of the insoluble organic UV absorber (in the form of its dry powder) used in the suspensions subjected to the ball-milling exhibit a standardized particle size distribution Dv90 determined by laser diffraction of less than 150 ⁇ .
• Another advantage is that suspensions comprising such coarse particles of the insoluble organic UV-filter are more liquid and can thus more easily be degassed and dosed. It has furthermore been found that the use of a specific alkyl polyglucoside further reduces the foaming.
• the present invention relates to a process (A) for the preparation of an aqueous dispersion of a nano-sized insoluble organic UV absorber having a particle size Dv50 determined by light scattering of less than 200 nm, said process comprising the step of milling a suspension of coarse particles of the insoluble organic UV absorber in a mixture of water and an alkyl polyglucoside in a ball mill using yttrium-stabilized zirconium oxide grinding beads until the particle size Dv50 of less than 200 nm is obtained, characterized in that the coarse particles of the insoluble organic UV absorber exhibit a particle size Dv90 determined by laser diffraction in the range of 1 to 200 ⁇ .
• All particle sizes of the nano-sized insoluble organic UV absorber obtained in the ball-milling step are determined by light scattering (i.e. Photon Correlation Spectroscopy (PCS)) using a Beckman Coulter Delsa Nano S. Further information on this particle size characterization method can e.g. be found in 'Particle Characterization: Light Scattering Methods' by Renliang Xu, Kluwer Academic Publishers (ISBN 0-306-47124-8). If nothing else is stated all particle sizes referring to the nano-sized insoluble organic UV absorber are Dv50 values (volume diameter, 50% of the population resides below this point, and 50% resides above this point) determined by light scattering.
• Dv50 values volume diameter, 50% of the population resides below this point, and 50% resides above this point
• the particle size is generally determined in a suspension of the nano-sized insoluble organic UV absorber in water such as ultrapure water (Mili-Q purified), preferably at a concentration level of 3 mg/ml.
• the particle size Dv50 of the nano-sized insoluble organic UV absorber obtained in the ball milling step is in the range of 50 to 150 nm, more preferably in the range of 75 to 125 nm, most preferably in the range of 80 to 1 10 nm.
• the nano-sized insoluble organic UV absorber exhibits a Dv10 in the range of 50 to 80 nm, a Dv50 in the range of 75 to 125 nm and a Dv90 in the range of 140 to 180 nm, more preferably Dv10 in the range of 55 to 75 nm, a Dv50 in the range of 80 to 110 nm and a Dv90 in the range of 150 to 175 nm
• All particle sizes of the coarse particles of the insoluble organic UV absorber to be used in the ball milling step are determined by laser diffraction technique using a "Mastersizer 3000" of Malvern Instruments Ltd., UK. Further information on this particle size characterization method can e.g. be found in "Basic principles of particle size analytics", Dr. Alan Rawle, Malvern Instruments Limited, Enigma Business Part, Grovewood Road, Malvern, Worcestershire, WR14 1XZ, UK and the "Manual of Malvern particle size analyzer". Particular reference is made to the user manual number MAN 0096, Issue 1.0, Nov. 1994.
• particle sizes referring to the coarse particles of the insoluble organic UV absorber are Dv90 values (volume diameter, 90% of the population resides below this point, and 10% resides above this point) determined by laser diffraction.
• the particle size can be determined in the dry form, i.e. as powder or in suspension.
• the particle size of the coarse particles of the insoluble organic UV-filter is determined as powder.
• the coarse particles of the insoluble organic UV absorber exhibit a Dv90 determined by laser diffraction in the range of 1 to 150 ⁇ , preferably in the range of 25 to 125 ⁇ , most preferably in the range of 50 to 100 ⁇ , such as in particular in the range of 75-90 ⁇ .
• the coarse particles of the insoluble organic UV absorber exhibit a Dv10 in the range of 1 to 15 ⁇ , a Dv50 in the range of 10 to 40 ⁇ and a Dv90 in the range of 70 to 100 ⁇ , more preferably a Dv10 in the range of 5 to 10 ⁇ , a Dv50 in the range of 20 to 35 ⁇ and a Dv90 in the range of 75 to 90 ⁇ .
• 'insoluble' refers to an UV absorber which exhibits a solubility in common cosmetic oils such as e.g. C12-15 alkyl benzoate, propyleneglycol, mineral oil but also in water of less than 0.01 wt.-%, preferably of less than 0.05 wt.-%, most preferably of less than 0.03 wt.-%.
• common cosmetic oils such as e.g. C12-15 alkyl benzoate, propyleneglycol, mineral oil but also in water of less than 0.01 wt.-%, preferably of less than 0.05 wt.-%, most preferably of less than 0.03 wt.-%.
• R is a Ci-dealkyl group, which is optionally substituted by phenyl.
• Ci-Ciealkyl groups are branched or unbranched alkyl groups such as methyl, ethyl, n-propyl, 1-methylethyl, n-butyl, 1-methylpropyl-, 2-methylpropyl, 1 ,1-dimethylethyl, n-pentyl, 1-methylbutyl, 2-methylbutyl, 3-methylbutyl, 2,2-dimethylpropyl, 1 -ethylpropyl, n-hexyl, 1 , 1- dimethylpropyl, 1 ,2-dimethylpropyl, 1-methylpentyl, 2-methylpentyl, 3-methylpentyl, 4-methylpentyl, 1 ,1-dimethylbutyl, 1 ,2-dimethylbutyl, 1 ,3-dimethylbutyl, 2,2-dimethylbutyl, 2,3- dimethylbutyl, 3,3-dimethylbutyl, 1-ethylbutyl,
• UV absorbers of formula (I) is a
• the coarse particles of the insoluble organic UV absorber can for example be prepared by appropriate crystallization or dry or wet pre-milling e.g. with a colloidal mill.
• Suitable coarse particles of 2,2'-methylene-bis-(6(2H-benzotriazol-2-yl)-4-(1 , 1 ,3,3-tetramethylbutyl)-phenol can e.g. be obtained by buying Grandsorb UV 360 as supplied by Hongkun Group, China and selection of batches exhibiting an appropriate particle size Dv90.
• the invention relates to a process (B) for the preparation of an aqueous dispersion comprising a nano-sized insoluble organic UV absorber, which is a process (A) with all the preferences and definitions as outlined above comprising the consecutive steps of
• the process (B) encompasses an additional step (ia), which takes place after step (i) which step is a degassing of the obtained suspension (i.e. removing gas bubbles suspended therein) e.g. by stirring.
• the degassing takes place over a time of 0.5 to 3 hours, more preferably over a time of 1 to 2 hours and at a temperature selected in the range of 20 to 80°C, preferably in the range of 50 to 80°C, most preferably in the range of 55 to 75 °C, such as in the range of 60 to 70°C.
• the degassing takes place for a period of about 1 to 2 hours at a temperature selected in the range of 60-70°C, and is followed by cooling down the suspension, most preferably to RT (i.e. about 20-22°C).
• the alkyl polyglucoside preferably exhibits the formula
• n is and integer from 8 to 16
• x is the mean polymerisation level of the glucoside moiety ( ⁇ - ⁇ ) and ranges from 1 to 1.7, preferably from 1.1 to 1.7, such as from 1.2 to 1.7, respectively from 1.4 to 1.6.
• Suitable alkyl polyglucoside according to the present invention are the alkyl polyglucosides known under the INCI name 'decyl glucoside' [CAS 68515-73-1], such as in particular the Ce-16 alkyl polyglucoside which is e.g. available as PlantaCare 2000 UP from BASF or the Ce-io alkyl polyglucoside which is e.g. commercially available as APG Green APG 0810 from Zheijang Taizhou Tu-Poly Co. Ltd or Glucopon 225DK from Cognis.
• the Ce-16 alkyl polyglucoside which is e.g. available as PlantaCare 2000 UP from BASF
• Ce-io alkyl polyglucoside which is e.g. commercially available as APG Green APG 0810 from Zheijang Taizhou Tu-Poly Co. Ltd or Glucopon 225DK from Cognis.
• alkyl polyglucosides are Ce-io alkyl polyglucoside, more preferably the ones consisting essentially of caprylyl (Ce) and capryl (Cio) polyglucosides.
• caprylyl (Ce) and capryl (Cio) polyglucosides furthermore exhibit a ratio (%/%, wherein all % are area-% determined by HPLC-MS) of caprylyl (Ce)
• Ce-io alkyl polyglucoside preferably contain no more than 3 wt.-%, more preferably no more than 2 wt.-%, most preferably no more than 1.5 wt.-% of C12 alkyl monoglucoside as determined by HPLC-MS and illustrated in the example. It is understood, that such alkyl polyglucosides are free of any (i.e. contain no) higher (i.e. C14-16) alkyl polyglucosides.
• Ce-io alkyl polyglucosides furthermore preferably exhibit a mean polymerisation level of the glucoside moiety x ranging from 1 to 1.7, preferably from 1.1 to 1.6, most preferably from 1.1 to 1.4 such as in particular in the range of 1.1 to 1.3.
• the Ce-io alkyl polyglucoside according to the invention consisting essentially of caprylyl (Ce) and capryl (Oo) polyglucosides contains advantageously at least 60%, preferably at least 65%, most preferably at least 70% of the respective mono-glucosides as e.g.
• the Ce-io alkyl polyglucoside according to the present invention are substantially (i.e. essentially) free of any Cg alkyl polyglucosides, i.e. contain essentially no Cg alkyl polyglucosides.
• the amount of any Cg alkyl polyglucosides in the Ce-io alkyl polyglucoside is less than 0.1 wt.-%, preferably less than 0.05 wt.-%, most preferably less than 0.01 % such as in particular less than 0.005 wt.-%, based on the total weight of the Ce-io alkyl polyglucoside.
• Ce-io alkyl polyglucoside such as the Ce-io alkyl polyglucoside made from glucose derived from corn and Ce and Cio fatty alcohols derived from coconut and palm kernel oils, which is e.g. sold as an aqueous dispersion under the tradename Green APG 0810 by Shanghai Fine Chemical as this leads to a further reduction of the foaming compared to the use of the Ce-16 alkyl polyglucoside.
• the water used in the process according to the present invention is preferably purified water such as in particular de-ionized (Dl) water wherein most of the mineral content and dissolved ion content, such as the ions, calcium, sodium, and chlorides have been removed.
• Dl water is classified into several types dependent on its use. Preferably type II Dl water or type III Dl water (according to U.S. National Committee for Clinical Laboratory Standards (NCCLS): Maximum Contaminant Levels in Type l-lll Purified Water) is used in the process according to the present invention.
• NCLS National Committee for Clinical Laboratory Standards
• the suspension prepared in step (i) consists preferably of
• the sum of the ingredients a) to c) sum up to 100 wt.-%.
• the term 'consisting of as used according to the present invention means that the total amount of the insoluble organic UV absorber, the alkyl polyglucoside and the water ideally sums up to 100 wt.-%. It is however not excluded that small amount of impurities or additives may be present which are introduced via the respective raw materials. It is, however, well understood that the suspensions used in the ball milling process according to the present invention contain no antifoam agent.
• the temperature in the ball milling step is not critical and can easily be chosen by a person in the art.
• the ball milling is performed at a temperature selected in the range of 20 to 45 °C, such as preferably in the range of 25-35°C (measured in the suspension vessel).
• the yttrium-stabilized zirconium oxide grinding beads used in the present invention exhibit a high density and are highly spherical which makes them particularly suitable for horizontal mills.
• Typical yttrium-stabilized zirconium oxide grinding beads according to the present invention have the following properties:
• Such grinding beads are e.g. commercially available at Tosho Ceramics, Japan.
• the diameter of the grinding beads is preferably selected in the range of 0.1-0.5 mm, preferably in the range of 0.1 to 0.4 mm, more preferably in the range of 0.2 to 0.4 mm, most preferably in the range of 0.25 to 0.35 mm as this results in particular good results in view of foaming and final particle size distribution of the nano-sized insoluble organic UV absorber.
• the present invention also encompasses the processes according to the invention, wherein the ball mill is selected from the group consisting of a LMZ and Dyno-Mill ECM-AP.
• a suitable thickener such as xanthan gum [CAS 1 1138-66-2], gellan gum [CAS 71010-52-1] and/ or carboxymethylcellulose [CAS 9000-11 -7/ 9004-32-4]
• xanthan gum is added in a subsequent step, preferably after removal of the grinding beads.
• a particular preferred xanthan gum grade to be used according to the present invention is available as Rhodicare S which has a viscosity of 1200-1600 cps as 1 % solution in KCI (Brookfield LVT, 60 rpm, spindle 3, 24°C).
• the amount of thickener added to the aqueous dispersion comprising the nano-sized insoluble organic UV absorber according to the invention is preferably selected in the range of 0.05 to 2 wt.-%, such as more preferably in the range of 0.1 to 1 wt.-%, such as most preferably in the range of 0.1 to 0.5 wt.-%, based on the total weight of the aqueous dispersion.
• the viscosity of the aqueous dispersion comprising the nano-sized insoluble organic UV absorber according to the invention is selected in the range of 50 to 1500 mPas such as preferably in the range of 100 to 1250 mPas, and most preferably of 100 to 1000 mPas (according to DIN 53019).
• the aqueous dispersion comprising the nano-sized insoluble organic UV absorber according to the invention advantageously further comprises an additional amount of propylene glycol which is also added after the milling step (ii) and removal of the grinding beads.
• the amount of propylene glycol in the aqueous dispersion is selected in the range of 0.05 to 2 wt.-% such as more preferably in the range of 0.1 to 1 wt.-% such as most preferably in the range of 0.1 to 0.5 wt.-%, based on the total weight of the aqueous dispersion comprising the nano-sized insoluble organic UV absorber.
• the invention encompasses a process (C), which is a process (B) with all the preferences and definitions as outlined above comprising the subsequent steps of
• the weight-ratio (w/w) of the mixture of propylene glycol and xanthan gum added to the aqueous dispersion of the nano-sized insoluble organic UV absorber is preferably selected in the range of 3:1 to 1 :3, more preferably in the range of 2.5 : 1 to 1 : 1 , and most preferably in the range of about 2:1.
• the temperature in step (iv) is preferably selected in the range of 30 to 50°C, such as more preferably in the range of 35-45°C.

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