WO2018064958A1 - 一种制备纳米碳尿素的装置 - Google Patents

一种制备纳米碳尿素的装置 Download PDF

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WO2018064958A1
WO2018064958A1 PCT/CN2017/104388 CN2017104388W WO2018064958A1 WO 2018064958 A1 WO2018064958 A1 WO 2018064958A1 CN 2017104388 W CN2017104388 W CN 2017104388W WO 2018064958 A1 WO2018064958 A1 WO 2018064958A1
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urea
nano
carbon
spray
tower
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PCT/CN2017/104388
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English (en)
French (fr)
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邢文英
左力刚
左乐乐
李开升
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北京奈艾斯新材料科技有限公司
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Priority to US16/088,812 priority Critical patent/US10625229B2/en
Publication of WO2018064958A1 publication Critical patent/WO2018064958A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/02Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by dividing the liquid material into drops, e.g. by spraying, and solidifying the drops
    • B01J2/04Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by dividing the liquid material into drops, e.g. by spraying, and solidifying the drops in a gaseous medium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D1/00Evaporating
    • B01D1/16Evaporating by spraying
    • B01D1/18Evaporating by spraying to obtain dry solids
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C9/00Fertilisers containing urea or urea compounds
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C9/00Fertilisers containing urea or urea compounds
    • C05C9/005Post-treatment
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites

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  • the utility model discloses a device for preparing nano carbon urea.
  • the low utilization rate of chemical fertilizers in China is mainly due to the low utilization rate of nitrogen fertilizer, especially when urea is applied to the soil, which is decomposed into amide nitrogen by the action of water and urease, and the amide nitrogen fertilizer is further decomposed into NH 4 and CO 2 ; NH 4 is in the soil.
  • Nitrification occurs under the action of microorganisms, part of which is converted into NO 2 - , NO 2 , part of which forms HNO 3 and nitrate, NO 2 - nitrosamine salt is carcinogen, NO 2 gas volatilizes from soil to destroy ozone layer, too much Nitrate infiltration causes groundwater pollution and eutrophication of rivers and lakes.
  • China's urea production accounts for more than 60% of the total fertilizer.
  • the state invests a large amount of energy and financial resources to produce fertilizer.
  • the nitrogen utilization rate is only 35. %, which means energy waste and inefficiency, but also brings severe environmental pressure.
  • the utility model uses nano carbon sol as a urea synergist, and is added to urea in the preparation process of urea to achieve the purpose of improving the utilization rate of chemical fertilizer.
  • the development of nano-carbon fertilizer can solve the problems of fertilizer utilization rate and environmental protection, and it is of great significance to achieve zero growth of fertilizer application and sustainable development of agricultural green.
  • the utility model provides a device for preparing nano carbon urea.
  • a device for preparing nano carbon urea characterized in that:
  • the urea inlet pipe 1 is connected to the conical nozzle 2 above the urea prilling tower, and the spraying device 8 is installed under the natural venting window of the urea prilling tower.
  • the spraying device 8 is connected to the atomizing nozzle 4 through the spray main pipe 7, and the spray main pipe 7 is connected.
  • the atomizing nozzles are located in the urea granulation tower 5 and are located above the urea rotary sweeper 9, and a urea discharge funnel is arranged at the bottom of the urea granulation tower.
  • the urea discharge funnel is connected to the drum drying device, and an atomizing device is arranged between the urea discharge funnel connected to the drum drying device.
  • the starting point of the spraying device is more than 20 meters from the bottom of the urea granulation tower.
  • the utility model atomizes the nano carbon sol and directly sprays it onto the falling urea to form a urea discharging funnel containing nano carbon urea and directly falling into the bottom of the tower.
  • the nano carbon urea is sprayed again to spray the nano carbon atomized sol, and the hot air blown in is reversely flowed, evaporates the water, and finally enters the conveyor belt and the packaging.
  • the spray absorption in the tower of the utility model is combined with the absorption and drying of the outer spray of the tower to increase the content of urea nano carbon.
  • Figure 1 is a schematic view of the apparatus of the present invention.
  • a method for preparing nano carbon urea in a urea granulation tower by using nano carbon sol
  • Step 1 The utility model atomizes the 0.57-2% nano carbon sol, and atomizes the nano sol by a compressed air and a liquid pump or an atomizing device, and sprays the surface of the urea at 70-80 ° C, and the spraying amount is the weight of the fertilizer 1 -5%.
  • Step 2 Install a spray device under the natural ventilation window of the urea prilling tower, and atomize the nano-carbon sol by a spray device at 4-7Mpa.
  • the starting point of the spray device is more than 20 meters from the bottom of the bottom feeder, and the urea outlet temperature is 120. -135 ° C, when the urea drops to 30-50 meters from the bottom, the temperature drops to 70-80 ° C, in contact with the nano-carbon sol, the atomized sol is reversed by the rising gas and the hot urea particles, the spray height is 10 meters, The nanosol is allowed to penetrate into the interior of the urea particles.
  • the pH value between 1-3 can be evenly distributed on the urea surface, which can absorb the volatile ammonia gas, and the negative potential difference can penetrate into the urea crystal to form a stable nano-carbon.
  • Urea gray black particles Due to the stable dispersibility of the nano-carbon sol, the pH value between 1-3 can be evenly distributed on the urea surface, which can absorb the volatile ammonia gas, and the negative potential difference can penetrate into the urea crystal to form a stable nano-carbon. Urea gray black particles.
  • Step 3 Simultaneously use the crystallization heat generated by the urea crystallization process to evaporate the water and reduce it to 55-60 degrees.
  • Step 4 Connected to the drum drying device, the nano carbon-containing urea is sprayed again with the nano-carbon atomized sol, and the spraying amount is 1-5% of the chemical fertilizer, and flows backward with the 70-degree hot air blown in, and evaporates the water. Enter the conveyor belt and packaging.
  • the company's production of nano-carbon sol exhibits good dispersibility and stability in liquids. It does not precipitate after being left for more than 3 years. It is very important as the stability and dispersibility of fertilizer additives.
  • the nano-carbon sol produced by the company produces electrical conductivity at the nanometer scale, and the electrical conductivity is 800-3600 ⁇ s/cm, which can be well integrated with urea.
  • the nano-carbon sol produced by our company exhibits good adsorption, pH value is 1-3, potential difference is -15-35mV, easy to combine with unstable NH 4 in urea granulation process, resulting in stable urea .
  • the nano-carbon sol produced by the company is in full compliance with the definition of an internationally recognized standardization organization.
  • the nano-carbon particle size is controlled at 98-100% below 100 nm, (measured by Malvern laser particle size analyzer) on a nanocarbon basis.
  • the mass is 0.57-2%.
  • the key to improve urea utilization is the use of good inhibitors
  • the current market inhibitors are generally fine chemical products, small types, high prices, some with toxicity, such as cyanogenic glycosides, formaldehyde, chloro-6 methylpyrimidine.
  • the nano-carbon sol produced by our company is non-toxic. It has been tested by the National Fertilizer Supervision and Testing Center (Shanghai) with reference to the national standard “Stable Fertilizer Testing”. The nano-carbon sol nitrification inhibition rate reaches 6%-25%.
  • Annex 1 is a synergist material for the preparation of stable urea.
  • nano-carbon sols are broad-spectrum and highly adaptable, suitable for use in field crops such as corn, rice, cash crops such as tobacco, vegetables, and flowers, fruit trees, etc., showing good yield-increasing effects under the same conditions. Fertilization reduces the use of fertilizer by 10% and does not affect the yield, and has the effect of improving the quality of agricultural products.
  • test results of the application of nano-carbon urea on corn crops in Inner Mongolia Bameng Academy of Agricultural Sciences in 2016 are as follows:
  • Nano-carbon urea is supplied by Beijing Nai Si Si New Material Technology Co., Ltd., the carbon content of nano-carbon urea is 46%, the amount of nano-carbon sol is 10% of the weight of the fertilizer, and the color is gray.
  • Test site Fangziqu Experimental Station, Bayannaoer Institute of Agriculture and Animal Husbandry.
  • the cells are randomly arranged in groups, 5 treatments, 4 repetitions, 16 plots, and film planting.
  • the results are as follows:
  • nano-carbon has a significant effect on corn production.
  • a urea-added nano-carbon sol test was carried out, and the amount of nano-carbon added was 10% of the weight of the fertilizer.
  • the nano-carbon urea increased the yield by 10.5% compared with the application of ordinary urea; In the case of %, the yield is still increased by 9.2%; in the case of reducing the nitrogen fertilizer by 20%, the yield is slightly reduced, and the yield reduction is 2%.
  • nano-carbon has obvious effects in improving nitrogen utilization rate, reducing fertilizer and reducing nitrogen. It is of great significance for improving production and quality, reducing agricultural chemical input and reducing environmental pollution pressure. It is in line with the national fertilizers and pesticides proposed in the 13th Five-Year Plan. Zero growth development strategy requirements.
  • Test site Heilongjiang Academy of Agricultural Sciences Test Site
  • Nano-urea 46-0-0
  • heavy superphosphate (0-43-0)
  • potassium sulfate 0-0-50.
  • the content of nano-carbon sol solute is 0.57%, and the added amount is 10% of the weight of urea.
  • nanocarbon as a fertilizer synergist has a significant effect of improving fertilizer efficiency and improving fertilizer utilization.
  • the nano-carbon urea has obvious yield increase effect, and the yield increase is up to 20%.
  • the treatment nitrogen is reduced by 10%, the yield is basically the same as the conventional fertilization, which is slightly lower, indicating that the nano-carbon has improved fertilizer utilization. The effect of the rate.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Fertilizers (AREA)

Abstract

一种制备纳米碳尿素的装置,其特征在于:尿素进口管道连接到尿素造粒塔上方的锥形喷嘴,在尿素造粒塔的自然通风窗下安装喷雾装置,喷雾装置通过喷雾总管连接到雾化喷嘴,喷雾总管连接到雾化喷嘴都位于尿素造粒塔内,且位于尿素旋转扫推器的上方,尿素造粒塔底部设有尿素出料漏斗;尿素出料漏斗连接送入滚筒干燥装置,在尿素出料漏斗连接送入滚筒干燥装置之间设有雾化装置。本实用新型塔内喷雾吸收与塔外喷雾吸收、干燥两段相结合,提高尿素纳米碳含量。

Description

一种制备纳米碳尿素的装置 技术领域
本实用新型公布一种制备纳米碳尿素的装置。
背景技术
我国化肥利用率低,主要是氮肥利用率低,特别是尿素施入土壤中,在水分和脲酶的作用下分解成酰胺态氮,酰胺态氮肥进一步分解成NH4和CO2;NH4在土壤微生物的作用下产生硝化作用,一部分转化为NO2 -、NO2,一部分生成HNO3及硝酸盐,NO2 -亚硝胺盐为致癌物质,NO2气体从土壤挥发出破坏臭氧层,过多的硝酸盐下渗引起地下水污染和江河、湖泊水体富营养化。我国尿素产量占到肥料总量的60%以上,在尿素生产的工业化过程中国家投入大量的能源和财力生产出肥料,但在使用中由于尿素入土后的易分解性,造成氮肥利用率只有35%,这就意味着能源浪费和低效,同时,也带来严重的环境压力。为了提高化肥利用率,本实用新型用纳米碳溶胶作为尿素增效剂,在尿素制备过程中添加到尿素中,达到提高化肥利用率目的。发展纳米碳肥料能较好地解决了肥料利用率、环保等问题,对实现化肥施用零增长和农业绿色可持续发展目标具有重要的意义。
发明内容
本实用新型提供一种制备纳米碳尿素的装置。
一种制备纳米碳尿素的装置,其特征在于:
尿素进口管道1连接到尿素造粒塔上方的锥形喷嘴2,在尿素造粒塔的自然通风窗下安装喷雾装置8,喷雾装置8通过喷雾总管7连接到雾化喷嘴4,喷雾总管7连接到雾化喷嘴都位于尿素造粒塔5内,且位于尿素旋转扫推器9的上方,尿素造粒塔底部设有尿素出料漏斗。尿素出料漏斗连接送入滚筒干燥装置,在尿素出料漏斗连接送入滚筒干燥装置之间设有雾化装置。
进一步,喷雾装置起点距尿素造粒塔塔底高度20米以上。
本实用新型将纳米碳溶胶雾化,直接喷向落体尿素,形成含纳米碳尿素,直接落入塔底部的尿素出料漏斗。尿素出料漏斗连接送入滚筒干燥装置之前含纳米碳尿素再次喷纳米碳雾化溶胶,与吹入的热空气,逆向流动,蒸发掉水分,最后进入传送带、包装。本实用新型塔内喷雾吸收与塔外喷雾吸收、干燥两段相结合,提高尿素纳米碳含量。
附图说明
图1是本实用新型装置示意图。
①尿液进口管道    ②尿素熔融液    ③锥形喷嘴    ④雾化喷头
⑤造粒塔          ⑥通风洞体      ⑦喷雾总管    ⑧纳米碳溶胶喷雾装置
⑨尿素旋转扫推器  ⑩尿素漏斗      
Figure PCTCN2017104388-appb-000001
输送机      
Figure PCTCN2017104388-appb-000002
物化的纳米碳溶胶
Figure PCTCN2017104388-appb-000003
滚筒干燥装置
具体实施方式
一种用纳米碳溶胶在尿素造粒塔中制备纳米碳尿素的方法,
步骤一、本实用新型将含量0.57-2%纳米碳溶胶雾化,通过压缩空气和液体泵或雾化装置将纳米溶胶雾化,喷涂在70-80℃的尿素表面,喷涂量为化肥重量1-5%。
步骤二、在尿素造粒塔的自然通风窗下安装喷雾装置,在4-7Mpa下用通过喷雾装置将纳米碳溶胶雾化,喷雾装置起点距塔底送料机高度20米以上,尿素出口温度120-135℃,当尿素降至距离底部30-50米时温度降至70-80℃,与纳米碳溶胶接触,流雾化溶胶借助上升气与热态的尿素颗粒逆向交流,喷雾高度10米,使纳米溶胶渗入尿素颗粒内部。由于纳米碳溶胶有稳定的分散性,pH值1-3之间,即可均匀的分布在尿素表面,能吸收挥发的氨气,其负电位差能渗入尿素结晶内部,生成稳定的含纳米碳的尿素灰黑色颗粒。
步骤三、同时利用尿素结晶过程的产生结晶热,蒸发掉水分,降低至55-60度。
步骤四、连接送入滚筒干燥装置,含纳米碳尿素再次喷纳米碳雾化溶胶,喷涂量为化肥重量1-5%,与吹入的70度热空气逆向流动,蒸发掉水分。进入传送带、包装。
1、本公司生产纳米碳溶胶在液体中表现出很好的分散性和稳定性,搁置3年以上不会产生沉淀,作为肥料添加剂稳定性、分散性十分重要。
2、本公司生产的纳米碳溶胶在纳米尺度下产生了导电性能,电导率为800-3600μs/cm,可与尿素很好的融合。
3、本公司生产的纳米碳溶胶表现出很好的吸附性,pH值为1-3,电位差为-15-35mV,易与尿素造粒过程中不稳定的NH4结合,产生稳定的尿素。
4、本公司所生产的纳米碳溶胶完全符合国际认可的标准化组织的定义,纳米碳粒径在100纳米以下控制在98-100%,(用马尔文激光粒径仪检测)以纳米碳基计质量为0.57-2%。
5、提高尿素利用率关键是利用良好的抑制剂,目前市场的抑制剂一般为精细化工产品,种类少、价格高,有些带有毒性,如氰琨、甲醛、氯-6甲基嘧啶等。而本公司所生产的纳米碳溶胶属无毒级,经国家化肥监督检验测试中心(上海)参照国家标准《稳定性肥料检测》检测,纳米碳溶胶硝化抑制率达到6%-25%,详见附件1是一种制备稳定性尿素很好的增效剂材料。
经多年研究发现:纳米碳溶胶具有广谱性和高度适应性,适合大田作物如玉米、水稻,经济作物如烟草、蔬菜,以及花卉、果树等使用,表现出良好的增产效果,在同等条件下施肥减少肥料使用量10%产量不会影响产量,并有改善农产品的品质的效果。
例证一、
内蒙古巴盟农科院2016年度在玉米作物上开展的纳米碳尿素施用效果试验结果如下:
由北京奈艾斯新材料科技有限公司提供纳米碳尿素,纳米碳尿素含量氮46%,纳米碳溶胶添加量为肥料重量的10%,颜色:灰色。
玉米品种:西蒙568,
实施地点
试验地点:巴彦淖尔市农牧业科学研究院园子渠试验站。
小区随机区组排列,5个处理,四次重复,16个小区,覆膜种植。取得效果如下:
表1纳米碳尿素在玉米施用效果
Figure PCTCN2017104388-appb-000004
Figure PCTCN2017104388-appb-000005
通过在2014、2015年纳米碳溶胶在玉米作物施用,证明纳米碳对玉米作用有明显的增产效果。2016年在此基础上开展了尿素添加纳米碳溶胶试验,试验纳米碳添加量为肥料重量的10%,经过田间测产表明:纳米碳尿素与施用普通尿素比较,增产10.5%;在减少氮肥10%的情况下,仍增产9.2%;在减少氮肥20%的情况下,略有减产,减产幅度在2%。说明纳米碳在提高氮肥利用率、节肥减氮方面效果十分明显,对于提高产量与品质,减少农业化学品投入,减少环境污染压力有重要意义,符合国家“十三五”提出的化肥、农药零增长的发展战略要求。
例证二
黑龙江农科院大豆试验
试验地点:黑龙江省农科院试验场
委托单位:黑龙江省农科院植物营养与环境所
1.试验目的
明确纳米肥料在大豆和水稻上的应用效果及氮肥利用率。
2.试验原材料:
纳米尿素(46-0-0),重过磷酸钙(0-43-0),硫酸钾(0-0-50)。纳米碳溶胶溶质含量0.57%,添加量为尿素重量的10%
3.试验方法
大豆采取盆栽试验,
4.大豆试验
盆栽试验每盆3株,设六次重复。氮磷钾比例为5:3.5:3,试验结果如下:
黑龙江大豆试验表
Figure PCTCN2017104388-appb-000006
从试验结果看出,纳米碳作为肥料增效剂,有显著提高肥效,提高化肥利用率的效果。纳米碳尿素与等氮量的尿素配方肥相比,增产效果明显,增产达20%;当处理氮素降低10%,产量基本与常规施肥相差不多,略有降低,说明纳米碳有提高肥料利用率的效果。

Claims (2)

  1. 一种制备纳米碳尿素的装置,其特征在于:
    尿素进口管道连接到尿素造粒塔上方的锥形喷嘴,在尿素造粒塔的自然通风窗下安装喷雾装置,喷雾装置通过喷雾总管连接到雾化喷嘴,喷雾总管连接到雾化喷嘴都位于尿素造粒塔内,且位于尿素旋转扫推器的上方,尿素造粒塔底部设有尿素出料漏斗;尿素出料漏斗连接送入滚筒干燥装置,在尿素出料漏斗连接送入滚筒干燥装置之间设有雾化装置。
  2. 根据权利要求1所述装置,其特征在于:
    喷雾装置起点距尿素造粒塔底高度20米以上。
PCT/CN2017/104388 2016-10-03 2017-09-29 一种制备纳米碳尿素的装置 WO2018064958A1 (zh)

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