WO2018056259A1 - Processing device for thin plate material and processing method for same - Google Patents

Processing device for thin plate material and processing method for same Download PDF

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Publication number
WO2018056259A1
WO2018056259A1 PCT/JP2017/033716 JP2017033716W WO2018056259A1 WO 2018056259 A1 WO2018056259 A1 WO 2018056259A1 JP 2017033716 W JP2017033716 W JP 2017033716W WO 2018056259 A1 WO2018056259 A1 WO 2018056259A1
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WO
WIPO (PCT)
Prior art keywords
thin plate
plate material
stripper
punch
pressing
Prior art date
Application number
PCT/JP2017/033716
Other languages
French (fr)
Japanese (ja)
Inventor
謙一郎 岩田
Original Assignee
株式会社三井ハイテック
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社三井ハイテック filed Critical 株式会社三井ハイテック
Priority to CN201790001257.6U priority Critical patent/CN210172399U/en
Publication of WO2018056259A1 publication Critical patent/WO2018056259A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/04Centering the work; Positioning the tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching

Definitions

  • the present invention relates to a thin plate material processing apparatus that performs a preset punching process on a thin plate material using a mold, and a processing method thereof.
  • a laminated iron core is manufactured by sequentially laminating a plurality of iron core pieces punched and formed from a strip-shaped thin plate material (strip material) using a mold.
  • a strip-shaped thin plate material strip material
  • pilot holes are punched and formed at both ends in the width direction of the thin plate material, and then pilot pins are inserted into the pilot holes to position the thin plate material with respect to the mold. , Punching iron core pieces.
  • the present invention has been made in view of such circumstances, and an object of the present invention is to provide a thin plate material processing apparatus and a processing method thereof capable of performing stable punching without reducing productivity.
  • An apparatus for processing a thin plate material comprises an upper mold having a punch, a lower mold having a die in which a die hole is paired with the punch, and the upper mold.
  • a processing apparatus for a thin plate material which can be moved up and down together with a mold, presses the thin plate material against the lower mold at the time of punching, and has a stripper plate for guiding the tip of the punch to the die hole.
  • the stripper plate is inserted with a pilot pin that can be inserted into a pilot hole formed in a region excluding both end portions in the width direction of the thin plate material, and the stripper from the thin plate material to the periphery of the pilot pin.
  • a pressing member that protrudes from the stripper plate and can press the surface of the thin plate when the plate is pulled apart.
  • the thin plate material processing method is characterized in that a punch is provided in an upper die, and a die having a die hole formed in a pair with the punch is provided in a lower die, together with the upper die.
  • a punch is provided in an upper die
  • a die having a die hole formed in a pair with the punch is provided in a lower die, together with the upper die.
  • the pilot pin can be smoothly extracted from the pilot hole when the stripper plate is pulled away from the thin plate material. Accordingly, stable punching can be performed without reducing productivity.
  • a thin plate material processing apparatus (hereinafter, also simply referred to as a processing apparatus) 10 according to a first embodiment of the present invention includes an upper mold 12 provided with a punch 11, a punch 11 and a lower mold 60 provided with a die 61 that is paired with 11.
  • the die 61 is formed with a die hole 62 through which the tip of the punch 11 is guided.
  • the processing apparatus 10 is an apparatus that can carry out the punching of the thin plate material 13 by the upper mold 12 and the lower mold 60.
  • the upper mold 12 is illustrated as being opened apart from the lower mold 60 (the same applies to FIGS. 7 and 8 described later). This will be described in detail below.
  • a thin plate material 13 shown in FIG. 2A is a strip material (band-shaped plate material) used for punching out the core pieces constituting the laminated core.
  • the thin plate material 13 is made of, for example, an electromagnetic steel plate or amorphous, and has a thickness of 0.10 mm to 1.0 mm.
  • the thin plate material 13 has low rigidity in a state before punching or after punching. For example, when placed in a free state, the rigidity is such that the central portion hangs down from both end portions in the width direction orthogonal to the length direction (feed direction) of the thin plate member 13.
  • Examples of the type of the thin plate material 13 include a wide plate and a plate in which a plurality of core pieces are punched in the width direction.
  • the thin plate material 13 is not particularly limited as long as it has low rigidity before and after the punching process. For example, it may be used for punching a lead frame or may not be a strip (rectangular or square).
  • the thin plate material processing apparatus 10 is provided such that the upper mold 12 can be moved up and down relative to the lower mold 60.
  • a stripper member 14 capable of pressing and holding the thin plate material 13 passing over the lower mold 60 is attached to the upper mold 12 via a spring 33 on the side facing the lower mold 60.
  • the tensile strength (hardness) of the spring 33 is such that it is in an extended state in the free state.
  • the stripper member 14 includes a stripper plate 15 that can be pressed against the surface (upper surface) of the thin plate member 13, and a stripper holder 16 disposed on the back surface side (upper mold 12 side) of the stripper plate 15. .
  • the stripper plate 15 is held by a stripper holder 16. Thereby, the stripper member 14 (stripper plate 15) can be moved up and down together with the upper mold 12.
  • the upper mold 12 has a punch holder 17.
  • a punch plate 19 is attached to the punch holder 17 on the side facing the lower mold 60 via a punch backing (punch receiving member) 18.
  • the punch plate 19 is a plate that holds the punch 11, and the base side of the punch 11 is attached to the punch plate 19.
  • the punch 11 is fixed so as not to come out of the punch plate 19 by a fixing member (retainer) 20 attached to the surface side of the punch plate 19 (opposite side to the lower mold 60). Note that the punch 11 penetrates the stripper member 14 and the tip thereof can project to the lower mold 60 side. When punching is not performed, for example, as shown in FIG. 1, the tip of the punch 11 is housed in a stripper member 14.
  • the punch plate 19 has a function of holding the pilot pins 21.
  • the pilot pin 21 is inserted (disposed through) through the stripper member 14 (stripper plate 15).
  • the pilot pin 21 can be inserted into a pilot hole 23 formed in a region 22 excluding both ends in the width direction of the thin plate member 13 shown in FIG.
  • the pilot pin 21 is disposed on the punch holder 17 via a spring 25 in a state of penetrating the punch backing 18 and the punch plate 19.
  • the tensile strength (hardness) of the spring 25 is in an extended state in a free state.
  • the pilot pin 21 is fixed by a fixing member 24 attached to the stripper holder 16 so as not to come off from the upper mold 12 (punch plate 19). Thereby, the pilot pin 21 can be moved up and down with respect to the punch holder 17.
  • the pilot pin 21 is provided as a pin that can be inserted into the pilot hole 23 formed in the region 22 excluding both ends in the width direction of the thin plate member 13, but is not limited thereto.
  • the pilot pin 21 may be provided separately from the pilot pin 21 as a pilot pin that can be inserted into the pilot hole 26 formed at both ends in the width direction of the thin plate member 13 shown in FIG. In that case, a separately provided pilot pin may have the same configuration as the pilot pin 21.
  • the region 22 excluding both end portions in the width direction of the thin plate material 13 means a central portion in the width direction of the thin plate material 13.
  • the pilot hole 23 formed in the central portion in the width direction of the thin plate 13 is, for example, along the length direction of the thin plate 13 as shown in FIG. It may be arranged in one row. Moreover, as shown to (B) of FIG. 2, you may arrange
  • the thin plate material 13 when the thin plate material 13 is punched, the thin plate material 13 can be punched in a state of being pressed against the lower mold 60 by the stripper member 14 (stripper plate 15). At this time, the tip of the punch 11 is guided to the die hole 62 by the stripper plate 15. After punching out the thin plate material 13, the stripper member 14 is pulled away from the thin plate material 13, and the pilot pins 21 are pulled out from the pilot holes 23 of the thin plate material 13. At this time, as described above, since the thin plate member 13 has low rigidity before and after the punching process, the pilot pin 21 may be caught in the pilot hole 23 and the central portion in the width direction of the thin plate member 13 may be raised.
  • the stripper member 14 is provided with a pressing pin (an example of a pressing member) 27 that can press the surface of the thin plate material 13 in order to easily pull out the pilot pin 21 from the pilot hole 23.
  • the pressing pin 27 includes a pressing portion 28 having a circular cross section and a holding portion 29 having a circular cross section which is provided integrally on the base side of the pressing portion 28 and has a diameter larger than that of the pressing portion 28.
  • the shape of the pressing pin 27 is formed in a T shape in a side view.
  • the pressing portion 28 is inserted into a through hole 30 formed in the stripper plate 15 so as to be slidable in the vertical direction (up and down direction).
  • the holding portion 29 is inserted into a through hole 31 formed in the stripper holder 16 so as to be slidable in the vertical direction (up and down direction).
  • the pressing portion 28 is formed such that its axial length is longer than the thickness of the stripper plate 15. For this reason, the pressing portion 28 inserted through the through-hole 30 has a tip that can protrude from the surface of the stripper plate 15 toward the lower mold 60. Further, in the through hole 31 of the stripper holder 16, a spring (elastic member) 32 that is in an extended state in a free state is accommodated in a state in which the holding portion 29 of the pressing pin 27 is pressed toward the lower mold 60 side. . The spring 32 is held in the through hole 31 by closing the upper opening of the through hole 31 with the fixing member 24.
  • the upper mold 12 when punching is not performed, the upper mold 12 is opened and the spring 32 is in an extended state, and the tip of the pressing portion 28 protrudes from the surface of the stripper plate 15 toward the lower mold 60 so that the thin plate material 13 is formed. Press the surface.
  • the upper mold 12 when punching is performed, the upper mold 12 is closed, the stripper member 14 is pressed against the lower mold 60, and the tip of the pressing portion 28 is accommodated in the through hole 30 of the stripper plate 15.
  • the pressing pin 27 such as the cross-sectional area of the pressing portion 28 (contact area with the thin plate 13) and the cross-sectional shapes of the pressing portion 28 and the holding portion 29.
  • the shape is not limited to the above shape.
  • the protruding length of the pressing pin 27 protruding from the surface of the stripper plate 15 may be a length that allows the pilot pin 21 to be pulled out from the pilot hole 23.
  • the protruding length of the pressing pin 27 is shorter than the protruding length of the pilot pin 21 and is not less than 0.1 mm and not more than 2 mm.
  • a plurality of pressing pins 27 are arranged around the pilot pin 21 (two are shown in FIG. 1). These pressing pins 27 may be arranged at equal intervals or at different intervals. If the pilot pin 21 can be pulled out from the pilot hole 23, the number of the pressing pins 27 may be one.
  • the pressing pin 27 is provided at a predetermined distance from the pilot pin 21 in a peripheral portion of the pilot pin 21 in a plan view in order to easily pull out the pilot pin 21 from the pilot hole 23.
  • the distance between the axes of the pilot pin 21 and the pressing pin 27 is, for example, 5 mm or more and 20 mm or less. Therefore, the configuration of the pressing pin 27 described above is suitable for use in a case where a space where the pressing portion 28 of the pressing pin 27 can contact the thin plate material 13, that is, a region where the thin plate material 13 is not punched can be secured. Yes.
  • the pressing pin 27 is provided in the peripheral portion of the pilot pin 21, when the stripper plate 15 is pulled away from the thin plate material 13, the pilot pin 21 is removed from the pilot hole 23. Can be pulled out smoothly.
  • the thin plate material 13 is fed into a mold (not shown), pilot holes 23 are formed at a predetermined pitch in the center in the width direction, and pilot holes 26 are formed at a predetermined pitch at both ends in the width direction (see FIG. 2 (A)).
  • the thin plate material 13 in which the pilot holes 23 and 26 are formed is fed between the upper mold 12 and the lower mold 60, and the upper mold 12 is moved up and down with respect to the lower mold 60, and the iron core piece ( Punch out (not shown).
  • Punch out (not shown).
  • a method for punching the iron core piece will be described in detail.
  • the upper mold 12 is lowered with respect to the lower mold 60.
  • the stripper member 14 is lowered together with the upper mold 12 by the elastic force of the spring 25 and the spring 33, the pilot pin 21 is inserted into the pilot hole 23 of the thin plate material 13, and the positioning of the thin plate material 13 with respect to the lower mold 60. Is made.
  • a pilot pin (not shown) is similarly inserted into the pilot hole 26.
  • the surface (lower surface) of the stripper plate 15 comes into contact with the surface of the thin plate material 13, and the thin plate material 13 is pressed against the lower mold 60.
  • the distal end portion of the pressing portion 28 of the pressing pin 27 is pressed by the lower mold 60 and accommodated in the through hole 30 of the stripper plate 15.
  • the upper mold 12 is further lowered.
  • the spring 25 and the spring 33 are contracted to narrow the gap between the upper mold 12 and the stripper member 14, and the punch 11 penetrates the stripper member 14 and the tip end portion of the punch 11 protrudes from the stripper plate 15.
  • the protruding tip end portion of the punch 11 is guided by the stripper plate 15 to the die hole 62 of the lower mold 60, and the thin plate material 13 is punched out.
  • the upper mold 12 is raised with respect to the lower mold 60 as shown in FIG.
  • the space between the upper mold 12 and the stripper member 14 is expanded by the elastic force of the spring 25 and the spring 33, and the tip of the punch 11 is pulled out from the die hole 62, so that the inside of the stripper plate 15 Is housed.
  • the surface of the stripper plate 15 is maintained in contact with the surface of the thin plate material 13.
  • the upper mold 12 is further raised.
  • the stripper member 14 is also raised, and the stripper plate 15 is pulled away from the surface of the thin plate material 13.
  • the pilot pin 21 is pulled out from the pilot hole 23, and a pilot pin (not shown) is also pulled out from the pilot hole 26.
  • the tip of the pressing portion 28 of the pressing pin 27 protrudes from the surface of the stripper plate 15 by the elastic force of the spring 32.
  • the pilot pin 21 can be pulled out from the pilot hole 23 while pressing the surface of the central portion in the width direction of the thin plate 13 with the tip of the protruding pressing portion 28.
  • the hook can be removed by the pressure applied from the pressing portion 28, and the pilot pin 21 can be smoothly pulled out from the pilot hole 23.
  • the stripper member 14 a is provided with a pressing ring (an example of a pressing member) 41 that can press the surface of the thin plate member 13 in order to pull the stripper member 14 away from the thin plate member 13 and to easily pull out the pilot pin 21 from the pilot hole 23. It has been.
  • the stripper member 14 a has the same function as the stripper member 14 of the processing apparatus 10.
  • the pressing ring 41 includes a cylindrical pressing portion 42 and a cylindrical holding portion 43 that is integrally provided on the base side of the pressing portion 42 and has a diameter larger than that of the pressing portion 42. A tip end portion of the pilot pin 21 is inserted into the pressing ring 41.
  • the inner diameter of the pressing part 42 and the inner diameter of the holding part 43 are the same.
  • the pressing portion 42 is inserted in a through hole 44 formed in the stripper plate 15a so as to be slidable in the vertical direction (lifting direction).
  • the holding portion 43 is inserted into a through hole 45 formed in the stripper holder 16a so as to be slidable in the vertical direction (lifting direction).
  • the stripper plate 15a and the stripper holder 16a have the same functions as the stripper plate 15 and the stripper holder 16 of the processing apparatus 10, respectively.
  • the pressing portion 42 is formed such that its axial length is longer than the thickness of the stripper plate 15a. For this reason, the pressing portion 42 inserted into the through hole 44 has a tip portion that can protrude from the surface of the stripper plate 15a to the lower mold 60 side.
  • the protruding length of the pressing ring 41 protruding from the surface of the stripper plate 15a is the same as that of the pressing pin 27 of the processing apparatus 10.
  • a spring (elastic member) 46 which is in an extended state in a free state is accommodated in a state where the holding portion 43 of the pressing ring 41 is pressed toward the lower mold 60 side. .
  • the spring 46 is held in the through hole 45 by closing the upper opening of the through hole 45 with the fixing member 24.
  • the tip of the pilot pin 21 is inserted into the spring 46.
  • the upper mold 12 is opened and the spring 46 is in an extended state, and the distal end portion of the pressing portion 42 protrudes from the surface of the stripper plate 15a toward the lower mold 60 so that the thin plate material 13 is formed. Press the surface.
  • the upper mold 12 is closed, the stripper member 14a is pressed against the lower mold 60, and the tip of the pressing portion 42 is accommodated in the through hole 44 of the stripper plate 15a.
  • the pressing ring 41 is disposed in proximity to the pilot pin 21 so as to surround the pilot pin 21. For this reason, the pressing ring 41 is suitable for use when it is not possible to secure a space in which the pressing portion 42 of the pressing ring 41 can contact the thin plate material 13.
  • a thin plate material processing method according to the second embodiment of the present invention will be described with reference to FIG.
  • the processing method of the thin plate material of this embodiment is substantially the same as the processing method of the thin plate material according to the first embodiment, after the punching processing of the different thin plate material 13 (rise of the upper mold 12) Will be described.
  • the upper die 12 After performing a predetermined punching process on the thin plate material 13, the upper die 12 is raised with respect to the lower die 60, whereby the tip end portion of the punch 11 is accommodated in the stripper plate 15 a. At this time, the surface of the stripper plate 15a is maintained in contact with the surface of the thin plate material 13. Subsequently, the upper mold 12 is further raised. As a result, the stripper member 14 a is also raised, and the stripper plate 15 a is pulled away from the surface of the thin plate material 13. At this time, the pilot pin 21 is pulled out from the pilot hole 23.
  • the tip of the pressing portion 42 of the pressing ring 41 protrudes from the surface of the stripper plate 15a.
  • the pilot pin 21 can be pulled out from the pilot hole 23 while pressing the surface of the central portion in the width direction of the thin plate 13 with the tip of the protruding pressing portion 42.
  • FIGS. 8 and 9 a thin plate material processing apparatus 50 according to a third embodiment of the present invention will be described with reference to FIGS. 8 and 9.
  • symbol is attached
  • the stripper member 14 b is provided with a pressing ring 41 that can press the surface of the thin plate member 13 in order to pull the stripper member 14 away from the thin plate member 13 and to easily pull out the pilot pin 21 from the pilot hole 23.
  • the pressing ring 41 is provided on the stripper plate 15b via a bush 51.
  • the stripper member 14b has the same function as the stripper member 14 of the processing apparatus 10. Further, the stripper plate 15 b has the same function as the stripper plate 15 of the processing apparatus 10.
  • the stripper member 14b includes a stripper plate 15b and a stripper holder 16b.
  • the stripper plate 15b is configured to be slidable (movable) in the horizontal direction with respect to the stripper holder 16b.
  • the stripper holder 16b has the same function as the stripper holder 16 of the processing apparatus 10. Thereby, the axial center position of the front-end
  • the axial position of the tip of the punch 11 can also be adjusted by providing an eccentric bush on the stripper plate (see, for example, Japanese Patent Application No. 2015-256876).
  • the length of the bush 51 is the same as the thickness of the stripper member 14b (the combined thickness of the stripper plate 15b and the stripper holder 16b).
  • the bush 51 is provided in a state of penetrating the stripper member 14b, and the base side thereof is attached to the stripper holder 16b.
  • the bush 51 is held in the stripper holder 16b by a fixing member 24 attached to the stripper holder 16b.
  • tip part of the bush 51 is arrange
  • a gap S is formed between the outer peripheral surface of the bush 51 and the inner peripheral surface of the through hole 52.
  • the width of the gap S may be set in consideration of the range in which the stripper plate 15b can move horizontally with respect to the stripper holder 16b.
  • the width of the gap S is 0.1 mm or more and 0.5 mm or less.
  • the bush 51 can be moved relative to the stripper plate 15b, so that the position of the bush 51 is fixed. can do.
  • the pressing portion 42 of the pressing ring 41 is slidably inserted into a through hole 53 formed in the bush 51.
  • the holding portion 43 is slidably inserted into a through hole 54 formed in the bush 51.
  • a spring (elastic member) 55 that is in an extended state in a free state is accommodated in a state where the holding portion 43 is pressed toward the lower mold 60.
  • the spring 55 is held in the through hole 54 by closing the upper opening of the through hole 54 with the fixing member 24.
  • the tip of the pilot pin 21 is inserted into the spring 55.
  • the upper mold 12 when punching is not performed, the upper mold 12 is opened and the spring 55 is in an extended state, and the distal end portion of the pressing portion 42 protrudes from the surface of the stripper plate 15b toward the lower mold 60 so that the thin plate material 13 is formed. Press the surface.
  • the upper mold 12 when punching is performed, the upper mold 12 is closed, the stripper member 14b is pressed against the lower mold 60, and the tip of the pressing portion 42 is accommodated in the through hole 53 of the stripper plate 15b. Further, regarding the adjustment of the axial center position of the tip of the punch 11, since the position of the pilot pin 21 does not move because the gap S is provided, the thin plate material 13 can be positioned reliably.
  • the thin plate material processing method of the present embodiment is substantially the same as the thin plate material processing method according to the first and second embodiments, and therefore, after the punching of the different thin plate material 13 (upper mold 12). Will be explained.
  • the upper die 12 After performing a predetermined punching process on the thin plate material 13, the upper die 12 is raised with respect to the lower die 60, whereby the tip end portion of the punch 11 is accommodated in the stripper plate 15 b. At this time, the surface of the stripper plate 15 b is maintained in contact with the surface of the thin plate material 13. Subsequently, the upper mold 12 is further raised. As a result, the stripper member 14 b is also raised, and the stripper plate 15 b is pulled away from the surface of the thin plate material 13. At this time, the pilot pin 21 is pulled out from the pilot hole 23.
  • the tip of the pressing portion 42 of the pressing ring 41 protrudes from the surface of the stripper plate 15b.
  • the pilot pin 21 can be pulled out from the pilot hole 23 while pressing the surface of the central portion in the width direction of the thin plate member 13 with the tip of the pressing portion 42.
  • the position of the pilot pin 21 does not move because the gap S is provided, so that only the position adjustment of the punch 11 can be performed. This eliminates the need to manufacture the stripper plate 15b separately from the punch 11 portion and the pilot pin 21 portion (because they can be manufactured integrally), thereby reducing the manufacturing cost. Further, every time the position of the punch 11 is adjusted, it is not necessary to reconstruct the pressing ring 41 and to correct the stripping of the stripper plate 15b associated therewith. For this reason, for example, it is possible to shorten the time for mold adjustment, reduce the cost, and shorten the delivery time associated with the shortening of the manufacturing time.
  • the thin plate material processing apparatus includes an upper mold having a punch, a lower mold having a die paired with the punch, and the upper mold. And a stripper plate that presses the thin plate material against the lower mold during punching and guides the tip of the punch into a die hole formed in the die, and the stripper plate
  • a thin plate material processing apparatus having a pilot pin that is penetrated and can be inserted into a pilot hole formed in a region excluding both end portions in the width direction of the thin plate material
  • a pressing member that protrudes from the stripper plate and presses the surface of the thin plate material when the stripper plate is pulled away from the thin plate material is provided around the pilot pin.
  • the pressing member may be composed of a single or a plurality of pressing pins, and the pressing pins may be provided at intervals from the pilot pins.
  • the pressing member is formed of a cylindrical pressing ring, and the pilot pin can be inserted and disposed in the pressing ring.
  • the pressing ring is provided on the stripper plate via a bush, and the bush is provided so as to be relatively movable with a gap with respect to the stripper plate.
  • the thin plate material processing method includes a stripper plate that is provided with a punch in an upper mold and a die that is paired with the punch in a lower mold, and moves up and down together with the upper mold.
  • the pilot pin inserted through the stripper plate is inserted into a pilot hole formed in a region excluding both end portions in the width direction of the thin plate material, the thin plate material is positioned, and the thin plate material is punched,
  • a pressing member provided at the periphery of the pilot pin protrudes from the stripper plate and presses the surface of the thin plate material, and from the pilot hole, the pilot pin Pull out.
  • the pressing member may be composed of a single or a plurality of pressing pins, and the pressing pins may be provided at intervals from the pilot pins.
  • the pressing member is formed of a cylindrical pressing ring, and the pilot pin can be inserted and disposed in the pressing ring.
  • the pressing ring is provided on the stripper plate via a bush, and when adjusting the axial center position of the tip of the punch by the stripper plate in the punching process of the thin plate material, It is preferable to move relative to the stripper plate.
  • the present invention has been described with reference to the embodiment.
  • the present invention is not limited to the configuration described in the above embodiment, and the matters described in the scope of claims.
  • Other embodiments and modifications conceivable within the scope are also included.
  • the case where the thin plate material processing apparatus and the processing method of the present invention are configured by combining some or all of the above-described embodiments and modifications are also included in the scope of the present invention.
  • the case where the pressing pin and the pressing ring are provided in the peripheral portion of the pilot pin that can be inserted into the pilot hole formed in the central portion in the width direction of the thin plate material has been described, but the present invention is not limited thereto.
  • pilot pin not only in the periphery of the pilot pin but also in a pilot hole that can be inserted into pilot holes (pilot holes 26 shown in FIGS. 2A and 2B) formed at both ends in the width direction of the thin plate material.
  • a pressing pin or a pressing ring can be provided around the periphery of the pin.
  • the pilot pin can be smoothly extracted from the pilot hole when the stripper plate is pulled away from the thin plate material.

Abstract

The purpose of the present invention is to provide a processing device for thin plate material that can perform stable punch processing without reducing productivity, and a processing method for the same. Provided are a processing device (10) for thin plate material having an upper mold (12) provided with a punch (11), a lower mold (60) provided with a die (61), and a stripper plate (15) that can be raised and lowered with the upper mold (12), pushes the thin plate material (13) against the lower mold (60) during punch processing, and guides a tip part of the punch (11) into a die hole (62), and a processing method for the same, wherein pilot pins (21) passing through the stripper plate (15) are inserted into pilot holes formed in a region other than both end parts in the direction of width of the thin plate material and the thin plate material is positioned and punched, after which when the stripper plate (15) is pulled and separated from the thin plate material, the pilot pins (21) are pulled out of the pilot holes while making pressing members (27) provided at the peripheral parts of the pilot pins (21) protrude from the stripper plate (15) and press on the surface of the thin plate material.

Description

薄板材の加工装置及びその加工方法Thin plate material processing apparatus and processing method thereof
 本発明は、金型を用いて薄板材に対し予め設定した打ち抜き加工を行う薄板材の加工装置及びその加工方法に関する。 The present invention relates to a thin plate material processing apparatus that performs a preset punching process on a thin plate material using a mold, and a processing method thereof.
 例えば、積層鉄心は、金型により、帯状の薄板材(条材)から打ち抜き形成された複数の鉄心片を、順次積層することで製造されている。
 鉄心片を薄板材から打ち抜くに際しては、薄板材の幅方向両端部にパイロット孔を所定ピッチで打ち抜き形成した後、このパイロット孔にパイロットピンを挿通し、金型に対して薄板材を位置決めして、鉄心片を打ち抜いている。なお、薄板材の幅方向に複数の鉄心片を打ち抜く場合(多列取りを行う場合)や、幅広の薄板材から鉄心片を打ち抜く場合は、薄板材の幅方向両端部のみならず、幅方向中央部にもパイロット孔を形成し、これにパイロットピンを挿通して、金型に対する薄板材の位置決めを行っている(例えば、特許文献1参照)。
For example, a laminated iron core is manufactured by sequentially laminating a plurality of iron core pieces punched and formed from a strip-shaped thin plate material (strip material) using a mold.
When punching an iron core piece from a thin plate material, pilot holes are punched and formed at both ends in the width direction of the thin plate material, and then pilot pins are inserted into the pilot holes to position the thin plate material with respect to the mold. , Punching iron core pieces. When punching multiple core pieces in the width direction of the thin plate material (when multi-rowing is performed) or punching core pieces from a wide thin plate material, not only the width direction both ends but also the width direction A pilot hole is also formed in the central portion, and a pilot pin is inserted through the pilot hole to position the thin plate material with respect to the mold (see, for example, Patent Document 1).
日本国特許第5719979号公報Japanese Patent No. 5719979
 ところで、薄板材は、金型で打ち抜き形成される際、薄板材の幅方向両側に配置されたガイドレールやガイドローラによってガイドされながら、金型内を移動する。このため、薄板材の幅方向両端部に形成されたパイロット孔からパイロットピンを引き抜く場合には、薄板材がパイロットピンと共に上昇してしまう。この薄板材のパイロットピンに伴う移動をガイドレールやガイドローラによって防止することができる(材料剥がしができる)。
 これに対して、薄板材の幅方向中央部に形成されたパイロット孔からパイロットピンを引き抜く場合には、上記したガイドレールやガイドローラがない。このため、薄板材がパイロットピンに引っ掛かって上昇してしまう(材料剥がしができない)おそれがあり、生産性の低下を招く要因となり得る。
By the way, when a thin plate material is punched and formed by a mold, the thin plate material moves in the mold while being guided by guide rails and guide rollers disposed on both sides in the width direction of the thin plate material. For this reason, when the pilot pin is pulled out from the pilot hole formed at both ends in the width direction of the thin plate material, the thin plate material rises together with the pilot pin. The movement of the thin plate material with the pilot pin can be prevented by the guide rail and the guide roller (the material can be peeled off).
On the other hand, when the pilot pin is pulled out from the pilot hole formed in the center in the width direction of the thin plate material, there is no guide rail or guide roller. For this reason, there exists a possibility that a thin plate material may be caught by a pilot pin, and may raise (material peeling cannot be performed), and it may become a factor which causes the fall of productivity.
 本発明はかかる事情に鑑みてなされたもので、生産性を低下させることなく、安定した打ち抜き加工を実施可能な薄板材の加工装置及びその加工方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and an object of the present invention is to provide a thin plate material processing apparatus and a processing method thereof capable of performing stable punching without reducing productivity.
 前記目的に沿う第1の発明に係る薄板材の加工装置は、パンチを備えた上金型と、前記パンチと対となるダイ孔が形成されたダイを備えた下金型と、前記上金型と共に昇降可能となって、打ち抜き加工の際に薄板材を前記下金型に押し当てると共に、前記パンチの先端部を前記ダイ孔に案内するストリッパープレートとを有する薄板材の加工装置において、
 前記ストリッパープレートには、前記薄板材の幅方向の両端部を除く領域に形成されたパイロット孔に挿通可能なパイロットピンが挿通され、しかも、該パイロットピンの周辺部に、前記薄板材から前記ストリッパープレートを引き離す際に該ストリッパープレートから突出して前記薄板材の表面を押圧可能な押圧部材が設けられている。
An apparatus for processing a thin plate material according to the first aspect of the present invention comprises an upper mold having a punch, a lower mold having a die in which a die hole is paired with the punch, and the upper mold. In a processing apparatus for a thin plate material, which can be moved up and down together with a mold, presses the thin plate material against the lower mold at the time of punching, and has a stripper plate for guiding the tip of the punch to the die hole.
The stripper plate is inserted with a pilot pin that can be inserted into a pilot hole formed in a region excluding both end portions in the width direction of the thin plate material, and the stripper from the thin plate material to the periphery of the pilot pin. There is provided a pressing member that protrudes from the stripper plate and can press the surface of the thin plate when the plate is pulled apart.
 前記目的に沿う第2の発明に係る薄板材の加工方法は、上金型にパンチを、下金型に前記パンチと対となるダイ孔が形成されたダイをそれぞれ設け、前記上金型と共に昇降するストリッパープレートにより、打ち抜き加工の際に薄板材を前記下金型に押し当てると共に、前記パンチの先端部を前記ダイ孔に案内する薄板材の加工方法において、
 前記ストリッパープレートに挿通されたパイロットピンを、前記薄板材の幅方向の両端部を除く領域に形成されたパイロット孔に挿通し、前記薄板材を位置決めして、前記薄板材を打ち抜き加工した後、
 前記薄板材から前記ストリッパープレートを引き離す際に、前記パイロットピンの周辺部に設けられた押圧部材を、前記ストリッパープレートから突出させて前記薄板材の表面を押圧しながら、前記パイロット孔から前記パイロットピンを引き抜く。
The thin plate material processing method according to the second aspect of the present invention is characterized in that a punch is provided in an upper die, and a die having a die hole formed in a pair with the punch is provided in a lower die, together with the upper die. In the processing method of the thin plate material that presses the thin plate material against the lower mold at the time of punching by the stripper plate that moves up and down, and guides the tip of the punch to the die hole,
After the pilot pin inserted through the stripper plate is inserted into a pilot hole formed in a region excluding both ends in the width direction of the thin plate material, the thin plate material is positioned, and the thin plate material is punched.
When pulling the stripper plate away from the thin plate material, a pressing member provided at the periphery of the pilot pin protrudes from the stripper plate and presses the surface of the thin plate material, and from the pilot hole, the pilot pin Pull out.
 本発明に係る薄板材の加工装置及びその加工方法によれば、薄板材からストリッパープレートを引き離す際に、パイロットピンをパイロット孔からスムーズに引き抜くことができる。従って、生産性を低下させることなく、安定した打ち抜き加工を実施できる。 According to the thin plate material processing apparatus and the processing method thereof according to the present invention, the pilot pin can be smoothly extracted from the pilot hole when the stripper plate is pulled away from the thin plate material. Accordingly, stable punching can be performed without reducing productivity.
本発明の第1の実施の形態に係る薄板材の加工装置の説明図である。It is explanatory drawing of the processing apparatus of the thin-plate material which concerns on the 1st Embodiment of this invention. 薄板材の加工装置で打ち抜き加工を行う薄板材の平面図である。It is a top view of the thin plate material which punches with the processing apparatus of a thin plate material. 図1に示す加工装置を用いた薄板材の加工方法の説明図である。It is explanatory drawing of the processing method of a thin-plate material using the processing apparatus shown in FIG. 図1に示す加工装置を用いた薄板材の加工方法の説明図である。It is explanatory drawing of the processing method of a thin-plate material using the processing apparatus shown in FIG. 図1に示す加工装置を用いた薄板材の加工方法の説明図である。It is explanatory drawing of the processing method of a thin-plate material using the processing apparatus shown in FIG. 図1に示す加工装置を用いた薄板材の加工方法の説明図である。It is explanatory drawing of the processing method of a thin-plate material using the processing apparatus shown in FIG. 本発明の第2の実施の形態に係る薄板材の加工装置の説明図である。It is explanatory drawing of the processing apparatus of the thin plate material which concerns on the 2nd Embodiment of this invention. 本発明の第3の実施の形態に係る薄板材の加工装置の説明図である。It is explanatory drawing of the processing apparatus of the thin plate material which concerns on the 3rd Embodiment of this invention. 図8に示す薄板材の加工装置のストリッパー部材を示す部分拡大図である。It is the elements on larger scale which show the stripper member of the processing apparatus of the thin-plate material shown in FIG.
 続いて、添付した図面を参照しつつ、本発明を具体化した実施の形態につき説明し、本発明の理解に供する。
 図1、図2に示すように、本発明の第1の実施の形態に係る薄板材の加工装置(以下、単に加工装置ともいう)10は、パンチ11を備えた上金型12と、パンチ11と対となるダイ61を備えた下金型60と、を有している。ダイ61には、パンチ11の先端部が案内されるダイ孔62が形成されている。加工装置10は、上金型12と下金型60とによる薄板材13の打ち抜き加工を実施可能な装置である。なお、図1においては、説明の便宜上、上金型12を下金型60から離して開いた状態で図示している(後述する図7と図8も同様)。以下、詳しく説明する。
Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
As shown in FIGS. 1 and 2, a thin plate material processing apparatus (hereinafter, also simply referred to as a processing apparatus) 10 according to a first embodiment of the present invention includes an upper mold 12 provided with a punch 11, a punch 11 and a lower mold 60 provided with a die 61 that is paired with 11. The die 61 is formed with a die hole 62 through which the tip of the punch 11 is guided. The processing apparatus 10 is an apparatus that can carry out the punching of the thin plate material 13 by the upper mold 12 and the lower mold 60. In FIG. 1, for convenience of explanation, the upper mold 12 is illustrated as being opened apart from the lower mold 60 (the same applies to FIGS. 7 and 8 described later). This will be described in detail below.
 図2の(A)に示す薄板材13は、積層鉄心を構成する鉄心片の打ち抜きに用いる条材(帯状の板材)である。薄板材13は、例えば、電磁鋼板やアモルファス等で構成されており、その厚みが0.10mm以上1.0mm以下である。薄板材13は、打ち抜き加工前の状態又は打ち抜き加工後の状態における剛性が低い。例えば、自由状態においたとき、薄板材13の長さ方向(送り方向)に直交する幅方向において中央部が両端部から垂れ下がる程度の剛性である。薄板材13の種類には、例えば、幅が広いものや、幅方向に複数の鉄心片が打ち抜かれるもの等がある。
 なお、薄板材13としては、打ち抜き加工の前後における剛性が低いものであれば、特に限定されるものではない。例えば、リードフレームの打ち抜きに用いるものや、帯状でないもの(長方形や正方形のもの)でもよい。
A thin plate material 13 shown in FIG. 2A is a strip material (band-shaped plate material) used for punching out the core pieces constituting the laminated core. The thin plate material 13 is made of, for example, an electromagnetic steel plate or amorphous, and has a thickness of 0.10 mm to 1.0 mm. The thin plate material 13 has low rigidity in a state before punching or after punching. For example, when placed in a free state, the rigidity is such that the central portion hangs down from both end portions in the width direction orthogonal to the length direction (feed direction) of the thin plate member 13. Examples of the type of the thin plate material 13 include a wide plate and a plate in which a plurality of core pieces are punched in the width direction.
The thin plate material 13 is not particularly limited as long as it has low rigidity before and after the punching process. For example, it may be used for punching a lead frame or may not be a strip (rectangular or square).
 薄板材の加工装置10は、上金型12が下金型60に対して昇降可能に設けられている。
 上金型12には、下金型60との対向側に、下金型60の上を通過する薄板材13を押圧保持可能なストリッパー部材14がスプリング33を介して取り付けられている。このスプリング33の引張強さ(硬さ)は、自由状態において伸張状態となる程度である。ストリッパー部材14は、薄板材13の表面(上面)に押し当て可能なストリッパープレート15と、ストリッパープレート15の裏面側(上金型12側)に配置されたストリッパーホルダー16と、を有している。ストリッパープレート15は、ストリッパーホルダー16によって保持されている。これにより、ストリッパー部材14(ストリッパープレート15)は、上金型12と共に昇降可能となっている。
The thin plate material processing apparatus 10 is provided such that the upper mold 12 can be moved up and down relative to the lower mold 60.
A stripper member 14 capable of pressing and holding the thin plate material 13 passing over the lower mold 60 is attached to the upper mold 12 via a spring 33 on the side facing the lower mold 60. The tensile strength (hardness) of the spring 33 is such that it is in an extended state in the free state. The stripper member 14 includes a stripper plate 15 that can be pressed against the surface (upper surface) of the thin plate member 13, and a stripper holder 16 disposed on the back surface side (upper mold 12 side) of the stripper plate 15. . The stripper plate 15 is held by a stripper holder 16. Thereby, the stripper member 14 (stripper plate 15) can be moved up and down together with the upper mold 12.
 上金型12は、パンチホルダー17を有している。
 パンチホルダー17には、下金型60との対向側に、パンチバッキング(パンチの受け部材)18を介してパンチプレート19が取り付けられている。
 このパンチプレート19は、パンチ11を保持するプレートであり、パンチ11の基側が取り付けられている。パンチ11は、パンチプレート19の表面側(下金型60との対向側)に取り付けられた固定部材(リテイナ)20により、パンチプレート19から抜けないように固定されている。なお、パンチ11は、ストリッパー部材14を貫通して、その先端部が下金型60側に突出可能になっている。打ち抜き加工を行わない場合には、例えば図1に示すように、パンチ11の先端部は、ストリッパー部材14内に収められている。
The upper mold 12 has a punch holder 17.
A punch plate 19 is attached to the punch holder 17 on the side facing the lower mold 60 via a punch backing (punch receiving member) 18.
The punch plate 19 is a plate that holds the punch 11, and the base side of the punch 11 is attached to the punch plate 19. The punch 11 is fixed so as not to come out of the punch plate 19 by a fixing member (retainer) 20 attached to the surface side of the punch plate 19 (opposite side to the lower mold 60). Note that the punch 11 penetrates the stripper member 14 and the tip thereof can project to the lower mold 60 side. When punching is not performed, for example, as shown in FIG. 1, the tip of the punch 11 is housed in a stripper member 14.
 また、パンチプレート19は、パイロットピン21を保持する機能を有している。
 パイロットピン21は、ストリッパー部材14(ストリッパープレート15)に挿通(貫通した状態で配置)されている。パイロットピン21は、図2の(A)に示す薄板材13の幅方向の両端部を除く領域22に形成されたパイロット孔23に挿通可能である。
 また、パイロットピン21は、パンチバッキング18とパンチプレート19を貫通した状態で、その基側がパンチホルダー17に、スプリング25を介して配置されている。このスプリング25の引張強さ(硬さ)は、自由状態において伸張状態となっている。パイロットピン21は、ストリッパーホルダー16に取り付けられた固定部材24により、上金型12(パンチプレート19)から抜けないように固定されている。これにより、パイロットピン21がパンチホルダー17に対して、昇降可能になっている。
The punch plate 19 has a function of holding the pilot pins 21.
The pilot pin 21 is inserted (disposed through) through the stripper member 14 (stripper plate 15). The pilot pin 21 can be inserted into a pilot hole 23 formed in a region 22 excluding both ends in the width direction of the thin plate member 13 shown in FIG.
Further, the pilot pin 21 is disposed on the punch holder 17 via a spring 25 in a state of penetrating the punch backing 18 and the punch plate 19. The tensile strength (hardness) of the spring 25 is in an extended state in a free state. The pilot pin 21 is fixed by a fixing member 24 attached to the stripper holder 16 so as not to come off from the upper mold 12 (punch plate 19). Thereby, the pilot pin 21 can be moved up and down with respect to the punch holder 17.
 上記したように、パイロットピン21は、薄板材13の幅方向の両端部を除く領域22に形成されたパイロット孔23に挿通可能なピンとして設けられているが、これに限定されるものではない。例えば、図2の(A)に示す薄板材13の幅方向の両端部に形成されたパイロット孔26に挿通可能なパイロットピンとして、上記パイロットピン21とは別に設けるようにしてもよい。その場合、別に設けるパイロットピンは、パイロットピン21と同様の構成にしてもよい。
 ここで、薄板材13の幅方向の両端部を除く領域22とは、薄板材13の幅方向の中央部を意味する。薄板材13の幅方向の中央部に形成されるパイロット孔23は、例えば、薄板材13の剛性に応じて、図2の(A)に示すように、薄板材13の長さ方向に沿って1列に配置してもよい。また、図2の(B)に示すように、薄板材13aの長さ方向に沿って幅方向に間隔を有する複数列(ここでは、2列)に配置してもよい。
As described above, the pilot pin 21 is provided as a pin that can be inserted into the pilot hole 23 formed in the region 22 excluding both ends in the width direction of the thin plate member 13, but is not limited thereto. . For example, the pilot pin 21 may be provided separately from the pilot pin 21 as a pilot pin that can be inserted into the pilot hole 26 formed at both ends in the width direction of the thin plate member 13 shown in FIG. In that case, a separately provided pilot pin may have the same configuration as the pilot pin 21.
Here, the region 22 excluding both end portions in the width direction of the thin plate material 13 means a central portion in the width direction of the thin plate material 13. The pilot hole 23 formed in the central portion in the width direction of the thin plate 13 is, for example, along the length direction of the thin plate 13 as shown in FIG. It may be arranged in one row. Moreover, as shown to (B) of FIG. 2, you may arrange | position to the multiple rows (here 2 rows) which have a space | interval in the width direction along the length direction of the thin-plate material 13a.
 以上の構成により、薄板材13を打ち抜き加工する際、ストリッパー部材14(ストリッパープレート15)によって薄板材13を下金型60に押し当てた状態で打ち抜くことができる。このとき、パンチ11は、その先端部がストリッパープレート15によりダイ孔62に案内される。
 薄板材13を打ち抜いた後、薄板材13からストリッパー部材14を引き離すと共に、薄板材13のパイロット孔23からパイロットピン21を引き抜く。このとき、前記したように、薄板材13は打ち抜き加工の前後における剛性が低いため、パイロット孔23にパイロットピン21が引っ掛かって、薄板材13の幅方向の中央部が上昇するおそれがある。
With the above configuration, when the thin plate material 13 is punched, the thin plate material 13 can be punched in a state of being pressed against the lower mold 60 by the stripper member 14 (stripper plate 15). At this time, the tip of the punch 11 is guided to the die hole 62 by the stripper plate 15.
After punching out the thin plate material 13, the stripper member 14 is pulled away from the thin plate material 13, and the pilot pins 21 are pulled out from the pilot holes 23 of the thin plate material 13. At this time, as described above, since the thin plate member 13 has low rigidity before and after the punching process, the pilot pin 21 may be caught in the pilot hole 23 and the central portion in the width direction of the thin plate member 13 may be raised.
 そこで、ストリッパー部材14には、パイロット孔23からパイロットピン21を容易に引き抜くために、薄板材13の表面を押圧可能な押圧ピン(押圧部材の一例)27が設けられている。
 押圧ピン27は、断面円形の押圧部28と、この押圧部28の基側に一体となって設けられ、押圧部28よりも拡径した断面円形の保持部29と、を有している。押圧ピン27の形状は、側面視でT字状に形成されている。押圧部28は、ストリッパープレート15に形成された貫通孔30に上下方向(昇降方向)へ摺動可能に挿通されている。保持部29は、ストリッパーホルダー16に形成された貫通孔31に上下方向(昇降方向)に摺動可能に挿通されている。
Therefore, the stripper member 14 is provided with a pressing pin (an example of a pressing member) 27 that can press the surface of the thin plate material 13 in order to easily pull out the pilot pin 21 from the pilot hole 23.
The pressing pin 27 includes a pressing portion 28 having a circular cross section and a holding portion 29 having a circular cross section which is provided integrally on the base side of the pressing portion 28 and has a diameter larger than that of the pressing portion 28. The shape of the pressing pin 27 is formed in a T shape in a side view. The pressing portion 28 is inserted into a through hole 30 formed in the stripper plate 15 so as to be slidable in the vertical direction (up and down direction). The holding portion 29 is inserted into a through hole 31 formed in the stripper holder 16 so as to be slidable in the vertical direction (up and down direction).
 押圧部28は、軸心方向の長さがストリッパープレート15の厚みより長く形成されている。このため、貫通孔30に挿通された押圧部28は、その先端部がストリッパープレート15の表面から下金型60側へ突出可能になっている。また、ストリッパーホルダー16の貫通孔31内には、自由状態では伸張状態にあるスプリング(弾性部材)32が、押圧ピン27の保持部29を下金型60側へ押圧した状態で収容されている。なお、スプリング32は、貫通孔31の上開口が固定部材24で塞がれることにより、貫通孔31内に保持されている。
 これにより、打ち抜き加工を行わない場合、上金型12が開いてスプリング32が伸張状態になり、押圧部28の先端部がストリッパープレート15の表面から下金型60側へ突出して薄板材13の表面を押圧する。一方、打ち抜き加工を行う場合、上金型12が閉じてストリッパー部材14が下金型60に押し当てられ、押圧部28の先端部がストリッパープレート15の貫通孔30内に収容される。
The pressing portion 28 is formed such that its axial length is longer than the thickness of the stripper plate 15. For this reason, the pressing portion 28 inserted through the through-hole 30 has a tip that can protrude from the surface of the stripper plate 15 toward the lower mold 60. Further, in the through hole 31 of the stripper holder 16, a spring (elastic member) 32 that is in an extended state in a free state is accommodated in a state in which the holding portion 29 of the pressing pin 27 is pressed toward the lower mold 60 side. . The spring 32 is held in the through hole 31 by closing the upper opening of the through hole 31 with the fixing member 24.
Thus, when punching is not performed, the upper mold 12 is opened and the spring 32 is in an extended state, and the tip of the pressing portion 28 protrudes from the surface of the stripper plate 15 toward the lower mold 60 so that the thin plate material 13 is formed. Press the surface. On the other hand, when punching is performed, the upper mold 12 is closed, the stripper member 14 is pressed against the lower mold 60, and the tip of the pressing portion 28 is accommodated in the through hole 30 of the stripper plate 15.
 なお、パイロットピン21をパイロット孔23から引き抜くことが可能であれば、押圧部28の断面積(薄板材13との接触面積)、及び押圧部28と保持部29の断面形状等の押圧ピン27の形状は、上記形状に限定されるものではない。
 また、ストリッパープレート15の表面から突出する押圧ピン27の突出長は、パイロット孔23からパイロットピン21を引き抜くことが可能な長さであればよい。例えば、押圧ピン27の突出長は、パイロットピン21の突出長よりも短く、0.1mm以上2mm以下である。
 押圧ピン27は、パイロットピン21を中心としてその周囲に複数配置されている(図1では2個記載)。これらの押圧ピン27は、等間隔で配置されていても、異なる間隔で配置されていてもよい。なお、パイロット孔23からパイロットピン21を引き抜くことが可能であれば、押圧ピン27の数は、1個としてもよい。
If the pilot pin 21 can be pulled out from the pilot hole 23, the pressing pin 27 such as the cross-sectional area of the pressing portion 28 (contact area with the thin plate 13) and the cross-sectional shapes of the pressing portion 28 and the holding portion 29. The shape is not limited to the above shape.
The protruding length of the pressing pin 27 protruding from the surface of the stripper plate 15 may be a length that allows the pilot pin 21 to be pulled out from the pilot hole 23. For example, the protruding length of the pressing pin 27 is shorter than the protruding length of the pilot pin 21 and is not less than 0.1 mm and not more than 2 mm.
A plurality of pressing pins 27 are arranged around the pilot pin 21 (two are shown in FIG. 1). These pressing pins 27 may be arranged at equal intervals or at different intervals. If the pilot pin 21 can be pulled out from the pilot hole 23, the number of the pressing pins 27 may be one.
 更に、押圧ピン27は、パイロット孔23からのパイロットピン21の引き抜きを容易にするため、平面視してパイロットピン21の周辺部に、パイロットピン21から所定の間隔を空けて設けられている。パイロットピン21と押圧ピン27との軸心間距離は、例えば、5mm以上20mm以下である。
 このため、上記した押圧ピン27の構成は、薄板材13に押圧ピン27の押圧部28が当接可能なスペース、即ち、薄板材13に打ち抜きがなされない領域を確保できる場合の使用に適している。このように、薄板材の加工装置10によれば、パイロットピン21の周辺部に押圧ピン27が設けられているので、薄板材13からストリッパープレート15を引き離す際、パイロットピン21をパイロット孔23からスムーズに引き抜くことができる。
Further, the pressing pin 27 is provided at a predetermined distance from the pilot pin 21 in a peripheral portion of the pilot pin 21 in a plan view in order to easily pull out the pilot pin 21 from the pilot hole 23. The distance between the axes of the pilot pin 21 and the pressing pin 27 is, for example, 5 mm or more and 20 mm or less.
Therefore, the configuration of the pressing pin 27 described above is suitable for use in a case where a space where the pressing portion 28 of the pressing pin 27 can contact the thin plate material 13, that is, a region where the thin plate material 13 is not punched can be secured. Yes. As described above, according to the thin plate material processing apparatus 10, since the pressing pin 27 is provided in the peripheral portion of the pilot pin 21, when the stripper plate 15 is pulled away from the thin plate material 13, the pilot pin 21 is removed from the pilot hole 23. Can be pulled out smoothly.
 続いて、本発明の第1の実施の形態に係る薄板材の加工方法について、図2の(A)及び図3から図6を参照しながら説明する。
 まず、薄板材13を金型(図示しない)へ送り込み、幅方向の中央部にパイロット孔23を所定のピッチで形成し、幅方向の両端部にパイロット孔26を所定のピッチで形成する(図2の(A)参照)。
 次に、パイロット孔23、26が形成された薄板材13を、上金型12と下金型60の間へ送り込み、下金型60に対して上金型12を昇降させて、鉄心片(図示しない)を打ち抜く。以下、鉄心片を打ち抜く方法について詳しく説明する。
Next, a thin plate material processing method according to the first embodiment of the present invention will be described with reference to FIG. 2A and FIGS.
First, the thin plate material 13 is fed into a mold (not shown), pilot holes 23 are formed at a predetermined pitch in the center in the width direction, and pilot holes 26 are formed at a predetermined pitch at both ends in the width direction (see FIG. 2 (A)).
Next, the thin plate material 13 in which the pilot holes 23 and 26 are formed is fed between the upper mold 12 and the lower mold 60, and the upper mold 12 is moved up and down with respect to the lower mold 60, and the iron core piece ( Punch out (not shown). Hereinafter, a method for punching the iron core piece will be described in detail.
 まず、図3に示すように、上金型12を下金型60に対して下降させる。
 これにより、スプリング25及びスプリング33の弾性力によって、ストリッパー部材14も上金型12と共に下降し、パイロットピン21が薄板材13のパイロット孔23に挿通され、下金型60に対する薄板材13の位置決めがなされる。なお、パイロット孔26にも、同様にして、パイロットピン(図示しない)が挿通される。
 そして、ストリッパープレート15の表面(下面)が薄板材13の表面に当接し、薄板材13が下金型60に押し当てられる。このとき、押圧ピン27の押圧部28の先端部は、下金型60に押されてストリッパープレート15の貫通孔30内に収容される。
First, as shown in FIG. 3, the upper mold 12 is lowered with respect to the lower mold 60.
As a result, the stripper member 14 is lowered together with the upper mold 12 by the elastic force of the spring 25 and the spring 33, the pilot pin 21 is inserted into the pilot hole 23 of the thin plate material 13, and the positioning of the thin plate material 13 with respect to the lower mold 60. Is made. A pilot pin (not shown) is similarly inserted into the pilot hole 26.
Then, the surface (lower surface) of the stripper plate 15 comes into contact with the surface of the thin plate material 13, and the thin plate material 13 is pressed against the lower mold 60. At this time, the distal end portion of the pressing portion 28 of the pressing pin 27 is pressed by the lower mold 60 and accommodated in the through hole 30 of the stripper plate 15.
 引き続き、図4に示すように、上金型12を更に下降させる。
 これにより、スプリング25及びスプリング33が縮んで上金型12とストリッパー部材14との間隔が狭くなると共に、パンチ11がストリッパー部材14を貫通してストリッパープレート15からパンチ11の先端部が突出する。このとき、突出したパンチ11の先端部が、ストリッパープレート15により、下金型60のダイ孔62に案内され、薄板材13が打ち抜かれる。
Subsequently, as shown in FIG. 4, the upper mold 12 is further lowered.
As a result, the spring 25 and the spring 33 are contracted to narrow the gap between the upper mold 12 and the stripper member 14, and the punch 11 penetrates the stripper member 14 and the tip end portion of the punch 11 protrudes from the stripper plate 15. At this time, the protruding tip end portion of the punch 11 is guided by the stripper plate 15 to the die hole 62 of the lower mold 60, and the thin plate material 13 is punched out.
 上記した方法で薄板材13に所定の打ち抜き加工を行った後、図5に示すように、上金型12を下金型60に対して上昇させる。
 上金型12の上昇に伴い、スプリング25及びスプリング33の弾性力によって上金型12とストリッパー部材14との間隔が広がると共に、パンチ11の先端部がダイ孔62から引き抜かれてストリッパープレート15内に収容される。このとき、ストリッパープレート15の表面は、薄板材13の表面に当接した状態で維持される。
After performing a predetermined punching process on the thin plate material 13 by the above-described method, the upper mold 12 is raised with respect to the lower mold 60 as shown in FIG.
As the upper mold 12 is raised, the space between the upper mold 12 and the stripper member 14 is expanded by the elastic force of the spring 25 and the spring 33, and the tip of the punch 11 is pulled out from the die hole 62, so that the inside of the stripper plate 15 Is housed. At this time, the surface of the stripper plate 15 is maintained in contact with the surface of the thin plate material 13.
 引き続き、図6に示すように、上金型12を更に上昇させる。
 これにより、ストリッパー部材14も上昇し、薄板材13の表面からストリッパープレート15が引き離される。
 このとき、パイロット孔23からパイロットピン21が引き抜かれるとともに、パイロット孔26からもパイロットピン(図示しない)が引き抜かれる。
Subsequently, as shown in FIG. 6, the upper mold 12 is further raised.
Thereby, the stripper member 14 is also raised, and the stripper plate 15 is pulled away from the surface of the thin plate material 13.
At this time, the pilot pin 21 is pulled out from the pilot hole 23, and a pilot pin (not shown) is also pulled out from the pilot hole 26.
 また、スプリング32の弾性力によって、押圧ピン27の押圧部28の先端部が、ストリッパープレート15の表面から突出する。このため、突出する押圧部28の先端部で薄板材13の幅方向における中央部の表面を押圧しながら、パイロット孔23からパイロットピン21を引き抜くことができる。これにより、パイロット孔23にパイロットピン21が引っ掛かったとしても、押圧部28から加わる押圧によってその引っ掛かりを外すことができ、パイロット孔23からのパイロットピン21の引き抜きをスムーズに行うことができる。
 以上の操作を、薄板材13を送りながら順次行うことで、薄板材13から所定形状の鉄心片を打ち抜き加工によって形成することができる。なお、打ち抜かれた鉄心片は、複数積層して積層鉄心となる。
Further, the tip of the pressing portion 28 of the pressing pin 27 protrudes from the surface of the stripper plate 15 by the elastic force of the spring 32. For this reason, the pilot pin 21 can be pulled out from the pilot hole 23 while pressing the surface of the central portion in the width direction of the thin plate 13 with the tip of the protruding pressing portion 28. Thereby, even if the pilot pin 21 is caught in the pilot hole 23, the hook can be removed by the pressure applied from the pressing portion 28, and the pilot pin 21 can be smoothly pulled out from the pilot hole 23.
By sequentially performing the above operations while feeding the thin plate material 13, a core piece having a predetermined shape can be formed from the thin plate material 13 by punching. A plurality of punched iron core pieces are laminated to form a laminated iron core.
 次に、図7を参照しながら、本発明の第2の実施の形態に係る薄板材の加工装置40について説明する。なお、上記第1の実施の形態の加工装置10と同一部材には同一符号を付し、異なる構成について、詳しく説明する。 Next, a thin plate material processing apparatus 40 according to a second embodiment of the present invention will be described with reference to FIG. In addition, the same code | symbol is attached | subjected to the same member as the processing apparatus 10 of the said 1st Embodiment, and a different structure is demonstrated in detail.
 ストリッパー部材14aには、薄板材13からストリッパー部材14を引き離すと共に、パイロット孔23からパイロットピン21を容易に引き抜くため、薄板材13の表面を押圧可能な押圧リング(押圧部材の一例)41が設けられている。なお、ストリッパー部材14aは、上記加工装置10のストリッパー部材14と同様の機能を有する。
 押圧リング41は、筒状の押圧部42と、この押圧部42の基側に一体となって設けられ、押圧部42よりも拡径した筒状の保持部43と、を有している。押圧リング41内にはパイロットピン21の先端部が挿通配置されている。なお、押圧部42の内径と保持部43の内径は同一である。
The stripper member 14 a is provided with a pressing ring (an example of a pressing member) 41 that can press the surface of the thin plate member 13 in order to pull the stripper member 14 away from the thin plate member 13 and to easily pull out the pilot pin 21 from the pilot hole 23. It has been. The stripper member 14 a has the same function as the stripper member 14 of the processing apparatus 10.
The pressing ring 41 includes a cylindrical pressing portion 42 and a cylindrical holding portion 43 that is integrally provided on the base side of the pressing portion 42 and has a diameter larger than that of the pressing portion 42. A tip end portion of the pilot pin 21 is inserted into the pressing ring 41. The inner diameter of the pressing part 42 and the inner diameter of the holding part 43 are the same.
 押圧部42は、ストリッパープレート15aに形成された貫通孔44に上下方向(昇降方向)へ摺動可能に挿通されている。保持部43は、ストリッパーホルダー16aに形成された貫通孔45に上下方向(昇降方向)へ摺動可能に挿通されている。なお、ストリッパープレート15aとストリッパーホルダー16aは、それぞれ上記加工装置10のストリッパープレート15とストリッパーホルダー16と同様の機能を有する。 The pressing portion 42 is inserted in a through hole 44 formed in the stripper plate 15a so as to be slidable in the vertical direction (lifting direction). The holding portion 43 is inserted into a through hole 45 formed in the stripper holder 16a so as to be slidable in the vertical direction (lifting direction). The stripper plate 15a and the stripper holder 16a have the same functions as the stripper plate 15 and the stripper holder 16 of the processing apparatus 10, respectively.
 押圧部42は、軸心方向の長さがストリッパープレート15aの厚みより長く形成されている。このため、貫通孔44に挿通された押圧部42は、その先端部がストリッパープレート15aの表面から下金型60側へ突出可能になっている。なお、ストリッパープレート15aの表面から突出する押圧リング41の突出長は、上記加工装置10の押圧ピン27と同様である。
 また、ストリッパーホルダー16aの貫通孔45内には、自由状態では伸張状態にあるスプリング(弾性部材)46が、押圧リング41の保持部43を下金型60側へ押圧した状態で収容されている。なお、スプリング46は、貫通孔45の上開口が固定部材24で塞がれることにより、貫通孔45内に保持されている。そして、このスプリング46内に、パイロットピン21の先端部が挿通されている。
The pressing portion 42 is formed such that its axial length is longer than the thickness of the stripper plate 15a. For this reason, the pressing portion 42 inserted into the through hole 44 has a tip portion that can protrude from the surface of the stripper plate 15a to the lower mold 60 side. The protruding length of the pressing ring 41 protruding from the surface of the stripper plate 15a is the same as that of the pressing pin 27 of the processing apparatus 10.
Further, in the through hole 45 of the stripper holder 16a, a spring (elastic member) 46 which is in an extended state in a free state is accommodated in a state where the holding portion 43 of the pressing ring 41 is pressed toward the lower mold 60 side. . The spring 46 is held in the through hole 45 by closing the upper opening of the through hole 45 with the fixing member 24. The tip of the pilot pin 21 is inserted into the spring 46.
 これにより、打ち抜き加工を行わない場合、上金型12が開いてスプリング46が伸張状態になり、押圧部42の先端部がストリッパープレート15aの表面から下金型60側へ突出して薄板材13の表面を押圧する。一方、打ち抜き加工を行う場合、上金型12が閉じてストリッパー部材14aが下金型60に押し当てられ、押圧部42の先端部がストリッパープレート15aの貫通孔44内に収容される。
 このように押圧リング41は、パイロットピン21を囲むようにパイロットピン21に近接して配置されている。このため、押圧リング41は、薄板材13に押圧リング41の押圧部42が当接可能なスペースを確保できない場合の使用に適している。
Thus, when punching is not performed, the upper mold 12 is opened and the spring 46 is in an extended state, and the distal end portion of the pressing portion 42 protrudes from the surface of the stripper plate 15a toward the lower mold 60 so that the thin plate material 13 is formed. Press the surface. On the other hand, when punching is performed, the upper mold 12 is closed, the stripper member 14a is pressed against the lower mold 60, and the tip of the pressing portion 42 is accommodated in the through hole 44 of the stripper plate 15a.
As described above, the pressing ring 41 is disposed in proximity to the pilot pin 21 so as to surround the pilot pin 21. For this reason, the pressing ring 41 is suitable for use when it is not possible to secure a space in which the pressing portion 42 of the pressing ring 41 can contact the thin plate material 13.
 続いて、図7を参照しながら、本発明の第2の実施の形態に係る薄板材の加工方法について説明する。なお、本形態の薄板材の加工方法は、上記第1の実施の形態に係る薄板材の加工方法と略同様であるため、相違する薄板材13の打ち抜き加工後(上金型12の上昇)について説明する。 Subsequently, a thin plate material processing method according to the second embodiment of the present invention will be described with reference to FIG. In addition, since the processing method of the thin plate material of this embodiment is substantially the same as the processing method of the thin plate material according to the first embodiment, after the punching processing of the different thin plate material 13 (rise of the upper mold 12) Will be described.
 薄板材13に所定の打ち抜き加工を行った後、上金型12を下金型60に対して上昇させることで、パンチ11の先端部がストリッパープレート15a内に収容される。このとき、ストリッパープレート15aの表面は、薄板材13の表面に当接した状態に維持される。
 引き続き、上金型12を更に上昇させる。
 これにより、ストリッパー部材14aも上昇し、薄板材13の表面からストリッパープレート15aが引き離される。このとき、パイロット孔23からパイロットピン21が引き抜かれる。
After performing a predetermined punching process on the thin plate material 13, the upper die 12 is raised with respect to the lower die 60, whereby the tip end portion of the punch 11 is accommodated in the stripper plate 15 a. At this time, the surface of the stripper plate 15a is maintained in contact with the surface of the thin plate material 13.
Subsequently, the upper mold 12 is further raised.
As a result, the stripper member 14 a is also raised, and the stripper plate 15 a is pulled away from the surface of the thin plate material 13. At this time, the pilot pin 21 is pulled out from the pilot hole 23.
 また、スプリング46の弾性力によって、押圧リング41の押圧部42の先端部が、ストリッパープレート15aの表面から突出する。このため、突出する押圧部42の先端部で薄板材13の幅方向における中央部の表面を押圧しながら、パイロット孔23からパイロットピン21を引き抜くことができる。これにより、パイロット孔23にパイロットピン21が引っ掛かったとしても、押圧部42から加わる押圧によってその引っ掛かりを外すことができ、パイロット孔23からのパイロットピン21の引き抜きをスムーズに行うことができる。 Further, due to the elastic force of the spring 46, the tip of the pressing portion 42 of the pressing ring 41 protrudes from the surface of the stripper plate 15a. For this reason, the pilot pin 21 can be pulled out from the pilot hole 23 while pressing the surface of the central portion in the width direction of the thin plate 13 with the tip of the protruding pressing portion 42. Thereby, even if the pilot pin 21 is caught in the pilot hole 23, the hook can be removed by the pressure applied from the pressing portion 42, and the pilot pin 21 can be smoothly pulled out from the pilot hole 23.
 次に、図8及び図9を参照しながら、本発明の第3の実施の形態に係る薄板材の加工装置50について説明する。なお、上記第2の実施の形態の加工装置40と同一部材には同一符号を付し、異なる構成について、詳しく説明する。 Next, a thin plate material processing apparatus 50 according to a third embodiment of the present invention will be described with reference to FIGS. 8 and 9. In addition, the same code | symbol is attached | subjected to the same member as the processing apparatus 40 of the said 2nd Embodiment, and a different structure is demonstrated in detail.
 ストリッパー部材14bには、薄板材13からストリッパー部材14を引き離すと共に、パイロット孔23からパイロットピン21を容易に引き抜くため、薄板材13の表面を押圧可能な押圧リング41が設けられている。この押圧リング41は、ストリッパープレート15bにブッシュ51を介して設けられている。なお、ストリッパー部材14bは、上記加工装置10のストリッパー部材14と同様の機能を有する。また、ストリッパープレート15bは、上記加工装置10のストリッパープレート15と同様の機能を有する。 The stripper member 14 b is provided with a pressing ring 41 that can press the surface of the thin plate member 13 in order to pull the stripper member 14 away from the thin plate member 13 and to easily pull out the pilot pin 21 from the pilot hole 23. The pressing ring 41 is provided on the stripper plate 15b via a bush 51. The stripper member 14b has the same function as the stripper member 14 of the processing apparatus 10. Further, the stripper plate 15 b has the same function as the stripper plate 15 of the processing apparatus 10.
 ストリッパー部材14bは、ストリッパープレート15bとストリッパーホルダー16bで構成されている。ストリッパープレート15bは、ストリッパーホルダー16bに対して、水平方向に摺動可能(移動可能)に構成されている。なお、ストリッパーホルダー16bは、上記加工装置10のストリッパーホルダー16と同様の機能を有する。
 これにより、ダイ孔62に案内されるパンチ11の先端部の軸心位置は、ストリッパープレート15bをストリッパーホルダー16bに対して水平方向に摺動させることによって調整することができる。なお、パンチ11の先端部の軸心位置の調整は、ストリッパープレートに偏心ブッシュを設けることでも可能である(例えば、日本国特願2015-256876参照)。
The stripper member 14b includes a stripper plate 15b and a stripper holder 16b. The stripper plate 15b is configured to be slidable (movable) in the horizontal direction with respect to the stripper holder 16b. The stripper holder 16b has the same function as the stripper holder 16 of the processing apparatus 10.
Thereby, the axial center position of the front-end | tip part of the punch 11 guided by the die hole 62 can be adjusted by sliding the stripper plate 15b with respect to the stripper holder 16b in a horizontal direction. The axial position of the tip of the punch 11 can also be adjusted by providing an eccentric bush on the stripper plate (see, for example, Japanese Patent Application No. 2015-256876).
 ブッシュ51は、その長さがストリッパー部材14bの厚み(ストリッパープレート15bとストリッパーホルダー16bとを合わせた厚み)と同じである。ブッシュ51は、ストリッパー部材14bを貫通した状態で設けられ、その基側がストリッパーホルダー16bに取り付けられている。なお、ブッシュ51は、ストリッパーホルダー16bに取り付けられた固定部材24によりストリッパーホルダー16b内に保持されている。 The length of the bush 51 is the same as the thickness of the stripper member 14b (the combined thickness of the stripper plate 15b and the stripper holder 16b). The bush 51 is provided in a state of penetrating the stripper member 14b, and the base side thereof is attached to the stripper holder 16b. The bush 51 is held in the stripper holder 16b by a fixing member 24 attached to the stripper holder 16b.
 また、ブッシュ51の先端部は、ストリッパープレート15bに形成された貫通孔52に配置されている。ブッシュ51と貫通孔52を同一軸心上に配置した場合、ブッシュ51の外周面と貫通孔52の内周面との間には隙間Sが設けられるように形成されている。なお、隙間Sの幅は、ストリッパープレート15bがストリッパーホルダー16bに対して水平移動可能な範囲を考慮して設定すればよい。例えば、隙間Sの幅は、0.1mm以上0.5mm以下である。
 これにより、パンチ11の先端部の軸心位置を調整するためストリッパープレート15bをストリッパーホルダー16bに対して移動させても、ブッシュ51をストリッパープレート15bに対して相対移動できるのでブッシュ51の位置を固定することができる。
Moreover, the front-end | tip part of the bush 51 is arrange | positioned at the through-hole 52 formed in the stripper plate 15b. When the bush 51 and the through hole 52 are arranged on the same axis, a gap S is formed between the outer peripheral surface of the bush 51 and the inner peripheral surface of the through hole 52. The width of the gap S may be set in consideration of the range in which the stripper plate 15b can move horizontally with respect to the stripper holder 16b. For example, the width of the gap S is 0.1 mm or more and 0.5 mm or less.
Thus, even if the stripper plate 15b is moved with respect to the stripper holder 16b in order to adjust the axial center position of the tip end portion of the punch 11, the bush 51 can be moved relative to the stripper plate 15b, so that the position of the bush 51 is fixed. can do.
 押圧リング41の押圧部42は、ブッシュ51に形成された貫通孔53に摺動可能に挿通されている。また、保持部43は、ブッシュ51に形成された貫通孔54に摺動可能に挿通されている。
 ブッシュ51の貫通孔54内には、自由状態では伸張状態にあるスプリング(弾性部材)55が、保持部43を下金型60側へ押圧した状態で収容されている。なお、スプリング55は、貫通孔54の上開口が固定部材24で塞がれることにより、貫通孔54内に保持されている。そして、このスプリング55内に、パイロットピン21の先端部が挿通されている。
The pressing portion 42 of the pressing ring 41 is slidably inserted into a through hole 53 formed in the bush 51. The holding portion 43 is slidably inserted into a through hole 54 formed in the bush 51.
In the through hole 54 of the bush 51, a spring (elastic member) 55 that is in an extended state in a free state is accommodated in a state where the holding portion 43 is pressed toward the lower mold 60. The spring 55 is held in the through hole 54 by closing the upper opening of the through hole 54 with the fixing member 24. The tip of the pilot pin 21 is inserted into the spring 55.
 これにより、打ち抜き加工を行わない場合、上金型12が開いてスプリング55が伸張状態になり、押圧部42の先端部がストリッパープレート15bの表面から下金型60側へ突出して薄板材13の表面を押圧する。一方、打ち抜き加工を行う場合、上金型12が閉じてストリッパー部材14bが下金型60に押し当てられ、押圧部42の先端部がストリッパープレート15bの貫通孔53内に収容される。
 また、パンチ11の先端部の軸心位置の調整についても、隙間Sが設けられていることにより、パイロットピン21の位置は移動しないため、薄板材13の位置決めを確実に行うことができる。
Thus, when punching is not performed, the upper mold 12 is opened and the spring 55 is in an extended state, and the distal end portion of the pressing portion 42 protrudes from the surface of the stripper plate 15b toward the lower mold 60 so that the thin plate material 13 is formed. Press the surface. On the other hand, when punching is performed, the upper mold 12 is closed, the stripper member 14b is pressed against the lower mold 60, and the tip of the pressing portion 42 is accommodated in the through hole 53 of the stripper plate 15b.
Further, regarding the adjustment of the axial center position of the tip of the punch 11, since the position of the pilot pin 21 does not move because the gap S is provided, the thin plate material 13 can be positioned reliably.
 続いて、図8及び図9を参照しながら、本発明の第3の実施の形態に係る薄板材の加工方法について説明する。なお、本形態の薄板材の加工方法は、上記第1、第2の実施の形態に係る薄板材の加工方法と略同様であるため、相違する薄板材13の打ち抜き加工後(上金型12の上昇)について説明する。 Subsequently, a thin plate material processing method according to a third embodiment of the present invention will be described with reference to FIGS. 8 and 9. The thin plate material processing method of the present embodiment is substantially the same as the thin plate material processing method according to the first and second embodiments, and therefore, after the punching of the different thin plate material 13 (upper mold 12). Will be explained.
 薄板材13に所定の打ち抜き加工を行った後、上金型12を下金型60に対して上昇させることで、パンチ11の先端部がストリッパープレート15b内に収容される。このとき、ストリッパープレート15bの表面は、薄板材13の表面に当接した状態に維持される。
 引き続き、上金型12を更に上昇させる。
 これにより、ストリッパー部材14bも上昇し、薄板材13の表面からストリッパープレート15bが引き離される。このとき、パイロット孔23からパイロットピン21が引き抜かれる。
After performing a predetermined punching process on the thin plate material 13, the upper die 12 is raised with respect to the lower die 60, whereby the tip end portion of the punch 11 is accommodated in the stripper plate 15 b. At this time, the surface of the stripper plate 15 b is maintained in contact with the surface of the thin plate material 13.
Subsequently, the upper mold 12 is further raised.
As a result, the stripper member 14 b is also raised, and the stripper plate 15 b is pulled away from the surface of the thin plate material 13. At this time, the pilot pin 21 is pulled out from the pilot hole 23.
 また、スプリング55の弾性力によって、押圧リング41の押圧部42の先端部が、ストリッパープレート15bの表面から突出する。このため、押圧部42の先端部で薄板材13の幅方向における中央部の表面を押圧しながら、パイロット孔23からパイロットピン21を引き抜くことができる。これにより、パイロット孔23にパイロットピン21が引っ掛かったとしても、押圧部42から加わる押圧によってその引っ掛かりを外すことができ、パイロット孔23からのパイロットピン21の引き抜きをスムーズに行うことができる。 Further, due to the elastic force of the spring 55, the tip of the pressing portion 42 of the pressing ring 41 protrudes from the surface of the stripper plate 15b. For this reason, the pilot pin 21 can be pulled out from the pilot hole 23 while pressing the surface of the central portion in the width direction of the thin plate member 13 with the tip of the pressing portion 42. Thereby, even if the pilot pin 21 is caught in the pilot hole 23, the hook can be removed by the pressure applied from the pressing portion 42, and the pilot pin 21 can be smoothly pulled out from the pilot hole 23.
 更に、パンチ11の先端部の軸心位置の調整に際しても、隙間Sが設けられていることにより、パイロットピン21の位置は移動しないため、パンチ11の位置調整のみ実施することができる。
 これにより、ストリッパープレート15bを、パンチ11の部分とパイロットピン21の部分とで分離して製造する必要がなくなるため(一体的に製造できるため)、製造コストの低減を図ることができる。また、パンチ11の位置調整を行うごとに、押圧リング41の造り替えを行うことや、これに伴うストリッパープレート15bのめっきの修正等を行うことが不要となる。このため、例えば、金型調整の時間短縮や、費用の低減、また、製造時間の短縮に伴う納期の短縮を図ることができる。
Further, when adjusting the axial center position of the tip of the punch 11, the position of the pilot pin 21 does not move because the gap S is provided, so that only the position adjustment of the punch 11 can be performed.
This eliminates the need to manufacture the stripper plate 15b separately from the punch 11 portion and the pilot pin 21 portion (because they can be manufactured integrally), thereby reducing the manufacturing cost. Further, every time the position of the punch 11 is adjusted, it is not necessary to reconstruct the pressing ring 41 and to correct the stripping of the stripper plate 15b associated therewith. For this reason, for example, it is possible to shorten the time for mold adjustment, reduce the cost, and shorten the delivery time associated with the shortening of the manufacturing time.
 以上のことから、本発明の薄板材の加工装置及びその加工方法により、生産性を低下させることなく、安定した打ち抜き加工を実施することができる。 From the above, stable punching can be performed without lowering the productivity by the thin plate material processing apparatus and the processing method of the present invention.
 以上のように、前記目的に沿う第1の発明に係る薄板材の加工装置は、パンチを備えた上金型と、前記パンチと対となるダイを備えた下金型と、前記上金型と共に昇降可能となって、打ち抜き加工の際に薄板材を前記下金型に押し当てると共に、前記パンチの先端部を前記ダイに形成されているダイ孔に案内するストリッパープレートと、前記ストリッパープレートに貫通され、前記薄板材の幅方向の両端部を除く領域に形成されたパイロット孔に挿通可能なパイロットピンと、を有する薄板材の加工装置において、
 前記パイロットピンの周辺部に、前記薄板材から前記ストリッパープレートを引き離す際に該ストリッパープレートから突出して前記薄板材の表面を押圧可能な押圧部材が設けられている。
As described above, the thin plate material processing apparatus according to the first aspect of the present invention includes an upper mold having a punch, a lower mold having a die paired with the punch, and the upper mold. And a stripper plate that presses the thin plate material against the lower mold during punching and guides the tip of the punch into a die hole formed in the die, and the stripper plate In a thin plate material processing apparatus having a pilot pin that is penetrated and can be inserted into a pilot hole formed in a region excluding both end portions in the width direction of the thin plate material,
A pressing member that protrudes from the stripper plate and presses the surface of the thin plate material when the stripper plate is pulled away from the thin plate material is provided around the pilot pin.
 第1の発明に係る薄板材の加工装置において、前記押圧部材は単数又は複数の押圧ピンで構成され、前記押圧ピンを前記パイロットピンとは間隔を有して設けることができる。 In the thin plate material processing apparatus according to the first aspect of the present invention, the pressing member may be composed of a single or a plurality of pressing pins, and the pressing pins may be provided at intervals from the pilot pins.
 第1の発明に係る薄板材の加工装置において、前記押圧部材は筒状の押圧リングで構成され、前記押圧リング内に前記パイロットピンを挿通配置することができる。
 ここで、前記押圧リングは前記ストリッパープレートにブッシュを介して設けられ、前記ブッシュが前記ストリッパープレートに対し隙間を有して相対移動可能に設けられていることが好ましい。
In the thin plate material processing apparatus according to the first aspect of the present invention, the pressing member is formed of a cylindrical pressing ring, and the pilot pin can be inserted and disposed in the pressing ring.
Here, it is preferable that the pressing ring is provided on the stripper plate via a bush, and the bush is provided so as to be relatively movable with a gap with respect to the stripper plate.
 前記目的に沿う第2の発明に係る薄板材の加工方法は、上金型にパンチを、下金型に前記パンチと対となるダイをそれぞれ設け、前記上金型と共に昇降するストリッパープレートにより、打ち抜き加工の際に薄板材を前記下金型に押し当てると共に、前記パンチの先端部を前記ダイに形成されているダイ孔に案内する薄板材の加工方法において、
 前記ストリッパープレートに挿通されたパイロットピンを、前記薄板材の幅方向の両端部を除く領域に形成されたパイロット孔に挿通し、前記薄板材を位置決めして、前記薄板材を打ち抜き加工し、
 前記薄板材から前記ストリッパープレートを引き離す際に、前記パイロットピンの周辺部に設けられた押圧部材を、前記ストリッパープレートから突出させて前記薄板材の表面を押圧しながら、前記パイロット孔から前記パイロットピンを引き抜く。
The thin plate material processing method according to the second aspect of the present invention includes a stripper plate that is provided with a punch in an upper mold and a die that is paired with the punch in a lower mold, and moves up and down together with the upper mold. In the processing method of the thin plate material that presses the thin plate material against the lower mold during the punching process and guides the tip of the punch to the die hole formed in the die,
The pilot pin inserted through the stripper plate is inserted into a pilot hole formed in a region excluding both end portions in the width direction of the thin plate material, the thin plate material is positioned, and the thin plate material is punched,
When pulling the stripper plate away from the thin plate material, a pressing member provided at the periphery of the pilot pin protrudes from the stripper plate and presses the surface of the thin plate material, and from the pilot hole, the pilot pin Pull out.
 第2の発明に係る薄板材の加工方法において、前記押圧部材は単数又は複数の押圧ピンで構成され、前記押圧ピンを前記パイロットピンとは間隔を有して設けることができる。 In the thin plate material processing method according to the second aspect of the invention, the pressing member may be composed of a single or a plurality of pressing pins, and the pressing pins may be provided at intervals from the pilot pins.
 第2の発明に係る薄板材の加工方法において、前記押圧部材は筒状の押圧リングで構成され、前記押圧リング内に前記パイロットピンを挿通配置することができる。
 ここで、前記押圧リングは、前記ストリッパープレートにブッシュを介して設けられ、前記薄板材の打ち抜き加工で、前記ストリッパープレートにより前記パンチの先端部の軸心位置を調整する際に、前記ブッシュを前記ストリッパープレートに対して相対移動させることが好ましい。
In the thin plate material processing method according to the second aspect of the present invention, the pressing member is formed of a cylindrical pressing ring, and the pilot pin can be inserted and disposed in the pressing ring.
Here, the pressing ring is provided on the stripper plate via a bush, and when adjusting the axial center position of the tip of the punch by the stripper plate in the punching process of the thin plate material, It is preferable to move relative to the stripper plate.
 以上、本発明を、実施の形態を参照して説明してきたが、本発明は何ら上記した実施の形態に記載の構成に限定されるものではなく、特許請求の範囲に記載されている事項の範囲内で考えられるその他の実施の形態や変形例も含むものである。例えば、前記したそれぞれの実施の形態や変形例の一部又は全部を組合せて本発明の薄板材の加工装置及びその加工方法を構成する場合も本発明の権利範囲に含まれる。
 前記実施の形態においては、押圧ピンや押圧リングを、薄板材の幅方向の中央部に形成されたパイロット孔に挿通可能なパイロットピンの周辺部に設けた場合について説明したがこれに限定されない。例えば、このパイロットピンの周辺部だけでなく、更に、薄板材の幅方向の両端部に形成されたパイロット孔(図2の(A)、(B)に示すパイロット孔26)に挿通可能なパイロットピンの周辺部に押圧ピンや押圧リングを設けることもできる。
As described above, the present invention has been described with reference to the embodiment. However, the present invention is not limited to the configuration described in the above embodiment, and the matters described in the scope of claims. Other embodiments and modifications conceivable within the scope are also included. For example, the case where the thin plate material processing apparatus and the processing method of the present invention are configured by combining some or all of the above-described embodiments and modifications are also included in the scope of the present invention.
In the above-described embodiment, the case where the pressing pin and the pressing ring are provided in the peripheral portion of the pilot pin that can be inserted into the pilot hole formed in the central portion in the width direction of the thin plate material has been described, but the present invention is not limited thereto. For example, not only in the periphery of the pilot pin but also in a pilot hole that can be inserted into pilot holes (pilot holes 26 shown in FIGS. 2A and 2B) formed at both ends in the width direction of the thin plate material. A pressing pin or a pressing ring can be provided around the periphery of the pin.
 本出願は、2016年9月20日出願の日本特許出願(特願2016-182766)に基づくものであり、その内容はここに参照として取り込まれる。 This application is based on a Japanese patent application filed on September 20, 2016 (Japanese Patent Application No. 2016-182766), the contents of which are incorporated herein by reference.
 本発明に係る薄板材の加工装置及びその加工方法によれば、薄板材からストリッパープレートを引き離す際に、パイロットピンをパイロット孔からスムーズに引き抜くことができる。 According to the thin plate material processing apparatus and the processing method thereof according to the present invention, the pilot pin can be smoothly extracted from the pilot hole when the stripper plate is pulled away from the thin plate material.
10,40,50:薄板材の加工装置、11:パンチ、12:上金型、13,13a:薄板材、14,14a,14b:ストリッパー部材、15,15a,15b:ストリッパープレート、16,16a,16b:ストリッパーホルダー、17:パンチホルダー、18:パンチバッキング、19:パンチプレート、20:固定部材、21:パイロットピン、22:領域、23:パイロット孔、24:固定部材、25,32,33,46,55:スプリング、26:パイロット孔、27:押圧ピン(押圧部材)、28:押圧部、29:保持部、30,31,44,45,52,53,54:貫通孔、41:押圧リング(押圧部材)、42:押圧部、43:保持部、51:ブッシュ、60:下金型、61:ダイ、62:ダイ孔  10, 40, 50: Thin plate material processing apparatus, 11: Punch, 12: Upper mold, 13, 13a: Thin plate material, 14, 14a, 14b: Stripper member, 15, 15a, 15b: Stripper plate, 16, 16a 16b: Stripper holder, 17: Punch holder, 18: Punch backing, 19: Punch plate, 20: Fixing member, 21: Pilot pin, 22: Area, 23: Pilot hole, 24: Fixing member, 25, 32, 33 46, 55: Spring, 26: Pilot hole, 27: Pressing pin (pressing member), 28: Pressing part, 29: Holding part, 30, 31, 44, 45, 52, 53, 54: Through hole, 41: Press ring (pressing member), 42: pressing part, 43: holding part, 51: bush, 60: lower mold, 61: die, 62: die hole

Claims (8)

  1.  パンチを備えた上金型と、前記パンチと対となるダイを備えた下金型と、前記上金型と共に昇降可能となって、打ち抜き加工の際に薄板材を前記下金型に押し当てると共に、前記パンチの先端部を前記ダイに形成されているダイ孔に案内するストリッパープレートと、前記ストリッパープレートに貫通され、前記薄板材の幅方向の両端部を除く領域に形成されたパイロット孔に挿通可能なパイロットピンと、を有する薄板材の加工装置において、
     前記パイロットピンの周辺部に、前記薄板材から前記ストリッパープレートを引き離す際に該ストリッパープレートから突出して前記薄板材の表面を押圧可能な押圧部材が設けられていることを特徴とする薄板材の加工装置。
    An upper mold provided with a punch, a lower mold provided with a die paired with the punch, and the upper mold can be moved up and down, and a thin plate material is pressed against the lower mold during punching. And a stripper plate that guides the tip of the punch into a die hole formed in the die, and a pilot hole that is penetrated by the stripper plate and formed in a region excluding both ends in the width direction of the thin plate material. In a thin plate material processing apparatus having a pilot pin that can be inserted,
    The processing of the thin plate material is characterized in that a pressing member is provided around the pilot pin so as to protrude from the stripper plate and press the surface of the thin plate material when the stripper plate is pulled away from the thin plate material. apparatus.
  2.  前記押圧部材は単数又は複数の押圧ピンで構成され、前記押圧ピンが前記パイロットピンとは間隔を有して設けられていることを特徴とする請求項1に記載の薄板材の加工装置。 2. The thin plate material processing apparatus according to claim 1, wherein the pressing member is composed of a single or a plurality of pressing pins, and the pressing pins are provided at intervals from the pilot pins.
  3.  前記押圧部材は筒状の押圧リングで構成され、前記押圧リング内に前記パイロットピンが挿通配置されていることを特徴とする請求項1に記載の薄板材の加工装置。 The thin plate material processing apparatus according to claim 1, wherein the pressing member includes a cylindrical pressing ring, and the pilot pin is inserted and disposed in the pressing ring.
  4.  前記押圧リングは前記ストリッパープレートにブッシュを介して設けられ、前記ブッシュが前記ストリッパープレートに対し隙間を有して相対移動可能に設けられていることを特徴とする請求項3に記載の薄板材の加工装置。 The thin plate member according to claim 3, wherein the pressing ring is provided on the stripper plate via a bush, and the bush is provided to be movable relative to the stripper plate with a gap. Processing equipment.
  5.  上金型にパンチを、下金型に前記パンチと対となるダイをそれぞれ設け、前記上金型と共に昇降するストリッパープレートにより、打ち抜き加工の際に薄板材を前記下金型に押し当てると共に、前記パンチの先端部を前記ダイに形成されているダイ孔に案内する薄板材の加工方法において、
     前記ストリッパープレートに挿通されたパイロットピンを、前記薄板材の幅方向の両端部を除く領域に形成されたパイロット孔に挿通し、前記薄板材を位置決めして、前記薄板材を打ち抜き加工し、
     前記薄板材から前記ストリッパープレートを引き離す際に、前記パイロットピンの周辺部に設けられた押圧部材を、前記ストリッパープレートから突出させて前記薄板材の表面を押圧しながら、前記パイロット孔から前記パイロットピンを引き抜くことを特徴とする薄板材の加工方法。
    A punch is provided on the upper die, a die that is paired with the punch is provided on the lower die, and a stripper plate that moves up and down together with the upper die presses the thin plate material against the lower die at the time of punching, In the processing method of the thin plate material for guiding the tip of the punch to the die hole formed in the die,
    The pilot pin inserted through the stripper plate is inserted into a pilot hole formed in a region excluding both end portions in the width direction of the thin plate material, the thin plate material is positioned, and the thin plate material is punched,
    When pulling the stripper plate away from the thin plate material, a pressing member provided at the periphery of the pilot pin protrudes from the stripper plate and presses the surface of the thin plate material, and from the pilot hole, the pilot pin A method of processing a thin plate material, characterized by drawing out a sheet.
  6.  前記押圧部材は単数又は複数の押圧ピンで構成され、前記押圧ピンを前記パイロットピンとは間隔を有して設けていることを特徴とする請求項5に記載の薄板材の加工方法。 6. The method for processing a thin plate material according to claim 5, wherein the pressing member is constituted by a single or a plurality of pressing pins, and the pressing pins are provided at intervals from the pilot pins.
  7.  前記押圧部材は筒状の押圧リングで構成され、前記押圧リング内に前記パイロットピンを挿通配置していることを特徴とする請求項5に記載の薄板材の加工方法。 6. The method for processing a thin plate material according to claim 5, wherein the pressing member is formed of a cylindrical pressing ring, and the pilot pin is inserted and disposed in the pressing ring.
  8.  前記押圧リングは、前記ストリッパープレートにブッシュを介して設けられ、前記薄板材の打ち抜き加工で、前記ストリッパープレートにより前記パンチの先端部の軸心位置を調整する際に、前記ブッシュを前記ストリッパープレートに対して相対移動させることを特徴とする請求項7に記載の薄板材の加工方法。 The pressing ring is provided on the stripper plate via a bush, and the bush is attached to the stripper plate when the axial position of the tip of the punch is adjusted by the stripper plate by punching the thin plate material. The thin plate material processing method according to claim 7, wherein the thin plate material is relatively moved.
PCT/JP2017/033716 2016-09-20 2017-09-19 Processing device for thin plate material and processing method for same WO2018056259A1 (en)

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CN112676433A (en) * 2020-12-07 2021-04-20 东风汽车有限公司 Non-overlap edge round corner cutting die

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JPS5272543U (en) * 1975-11-27 1977-05-31
JPH0538531A (en) * 1991-07-31 1993-02-19 Mita Ind Co Ltd Press die

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JPS4732705Y1 (en) * 1970-03-10 1972-10-02
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WO2015111096A1 (en) * 2014-01-24 2015-07-30 黒田精工株式会社 Laminated iron core manufacturing device and laminated iron core manufacturing method

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JPS5272543U (en) * 1975-11-27 1977-05-31
JPH0538531A (en) * 1991-07-31 1993-02-19 Mita Ind Co Ltd Press die

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112676433A (en) * 2020-12-07 2021-04-20 东风汽车有限公司 Non-overlap edge round corner cutting die

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