WO2018046908A2 - Vacuum forming a laminate charge - Google Patents

Vacuum forming a laminate charge Download PDF

Info

Publication number
WO2018046908A2
WO2018046908A2 PCT/GB2017/052591 GB2017052591W WO2018046908A2 WO 2018046908 A2 WO2018046908 A2 WO 2018046908A2 GB 2017052591 W GB2017052591 W GB 2017052591W WO 2018046908 A2 WO2018046908 A2 WO 2018046908A2
Authority
WO
WIPO (PCT)
Prior art keywords
forming tool
vacuum
gas
forming
faces
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/GB2017/052591
Other languages
English (en)
French (fr)
Other versions
WO2018046908A3 (en
Inventor
Alexander Stephen WALLACE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
University of Bristol
Original Assignee
University of Bristol
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by University of Bristol filed Critical University of Bristol
Priority to CN201780054408.9A priority Critical patent/CN109689320B/zh
Priority to EP17767880.2A priority patent/EP3509810B1/en
Priority to JP2019512969A priority patent/JP2019526474A/ja
Priority to US16/330,904 priority patent/US11426955B2/en
Publication of WO2018046908A2 publication Critical patent/WO2018046908A2/en
Publication of WO2018046908A3 publication Critical patent/WO2018046908A3/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/14Making preforms characterised by structure or composition
    • B29B11/16Making preforms characterised by structure or composition comprising fillers or reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/541Positioning reinforcements in a mould, e.g. using clamping means for the reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/0003Producing profiled members, e.g. beams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • B29C70/443Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding and impregnating by vacuum or injection

Definitions

  • the gas may be air, or any other suitable gas.
  • the first and second stages of the sequence are repeated in order, so that gas is alternately sucked and then not sucked through a second set of the vacuum openings.
  • the sequence comprises five stages in which gas is sucked through vacuum openings in the first face, the male corner, the second face, the female corner and then the third face, in that order.
  • the (or each) vacuum generator may be a pump such as a motorised pump, or any other suitable source of vacuum.
  • Figure 5 is a perspective view of the base
  • Figure 7 is a side view of the base 30 with the two dividing ribs 33' shown.
  • the dividing ribs 33' and the mounting structure 31 segment the base 30 into three chambers labelled in Figure 7: a central vacuum chamber 35, and a pair of positive pressure chambers 36.
  • the perforated ribs 32-34 enable gas to flow across the ribs within the chambers 35, 36; and the dividing ribs 33' prevent gas from flowing between the chambers 35, 36.
  • the suction force between the tool and the bagging film 60 causes the bagging film 60 to press the laminate charge around and against the male corners of the forming tool.
  • the clamping arrangement 62 increases the tension acting at the male corner region, enabling air present between the plies 51 adjacent surface la to be washed out preferentially to air present between the plies adjacent other surfaces of the charge being washed out during the forming process, which achieves a bulk reduction in the part and also prevents wrinkling at the male corners.
  • the clamping arrangement is allowed to rotate which releases the bagging film, allowing the bagging film to press the laminate charge around and into the female corners of the forming tool.
  • a peel ply 100 is laid onto the charge 50, followed by an infusion mesh 101, and a bagging film 102 which is sealed to the infusion tool by sealant tape 103.
  • the infusion tool may be sealed by an integral vacuum system.
  • a vacuum is applied via vacuum valves 104 in the bagging film.
  • a liquid resin source 105 is coupled to infusion ports 106 in the bagging film.
  • the dry-fibre plies of the laminate charge are infused with liquid resin from the source 105 which flows through the infusion mesh 101 and into the charge.
  • the charge could be infused on a male infusion tool, but it has been found that a female tool, as shown in Figure 21, is preferred.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)
PCT/GB2017/052591 2016-09-07 2017-09-06 Vacuum forming a laminate charge Ceased WO2018046908A2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN201780054408.9A CN109689320B (zh) 2016-09-07 2017-09-06 真空形成层压装料
EP17767880.2A EP3509810B1 (en) 2016-09-07 2017-09-06 Vacuum forming a laminate charge
JP2019512969A JP2019526474A (ja) 2016-09-07 2017-09-06 積層装入体の真空成形
US16/330,904 US11426955B2 (en) 2016-09-07 2017-09-06 Vacuum forming a laminate charge

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GBGB1615213.4A GB201615213D0 (en) 2016-09-07 2016-09-07 Vacuum forming a laminate charge
GB1615213.4 2016-09-07

Publications (2)

Publication Number Publication Date
WO2018046908A2 true WO2018046908A2 (en) 2018-03-15
WO2018046908A3 WO2018046908A3 (en) 2018-04-19

Family

ID=57140015

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB2017/052591 Ceased WO2018046908A2 (en) 2016-09-07 2017-09-06 Vacuum forming a laminate charge

Country Status (6)

Country Link
US (1) US11426955B2 (enExample)
EP (1) EP3509810B1 (enExample)
JP (1) JP2019526474A (enExample)
CN (1) CN109689320B (enExample)
GB (1) GB201615213D0 (enExample)
WO (1) WO2018046908A2 (enExample)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3875241A4 (en) * 2018-12-10 2021-12-15 Mitsubishi Heavy Industries, Ltd. METHOD AND APPARATUS FOR FORMING A LAMINATED BODY

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11673692B2 (en) * 2019-12-13 2023-06-13 The Boeing Company Forming tool and methods for forming a curvature into a composite stiffener
AT522574B1 (de) * 2020-05-18 2020-12-15 Rettenwander Thomas Verfahren zur herstellung eines faserkunststoffverbunds
US12404039B2 (en) * 2022-07-05 2025-09-02 The Boeing Company Systems and methods for assembling stiffened composite structures
US12318964B2 (en) 2023-01-17 2025-06-03 Goodrich Corporation Conformable tooling systems and methods for complex contour composite preforms
US12434450B2 (en) 2023-12-15 2025-10-07 The Boeing Company Bladder vent plugs for composite manufacturing and related methods and systems

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US2973558A (en) 1958-02-24 1961-03-07 Nat Cleveland Corp Method for deep-draw vacuum forming
JPS57178812A (en) * 1981-04-30 1982-11-04 Meiwa Sangyo Kk Mold for molding plastic
GB2124130B (en) 1982-07-24 1985-11-27 Rolls Royce Vacuum moulding fibre reinforced resin
US4902215A (en) * 1988-06-08 1990-02-20 Seemann Iii William H Plastic transfer molding techniques for the production of fiber reinforced plastic structures
US4946640A (en) 1989-04-17 1990-08-07 Shell Oil Company Method for forming preformed material
US6610229B1 (en) 2000-08-14 2003-08-26 General Motors Corporation Fiber preform process employing a porcelain enamel coated screen tool
US20040232595A1 (en) * 2001-06-19 2004-11-25 Andrea Bartoli Apparatus, forming means and methods for forming sheet material
CN101242947B (zh) * 2005-07-05 2010-08-11 快步科技私人有限公司 利用流体密度和压力生产复合材料部件的方法及生产系统
GB0613872D0 (en) * 2006-07-12 2006-08-23 Airbus Uk Ltd Method of manufacturing composite part
WO2008109029A2 (en) 2007-03-01 2008-09-12 Cumings Robert C Composite article debulking process
ES2443917T3 (es) * 2007-10-09 2014-02-21 Saab Ab Procedimiento y dispositivo para conformar un material compuesto
GB2454881B (en) * 2007-11-20 2010-03-17 Gkn Aerospace Services Ltd Diaphragm forming
CN101391488B (zh) * 2008-08-22 2010-06-09 成都飞机工业(集团)有限责任公司 非平板复合材料制件的固化成型方法与成型模
JP2010120167A (ja) * 2008-11-17 2010-06-03 Toray Ind Inc プリフォームおよび繊維強化プラスチックの製造方法
KR101033476B1 (ko) * 2009-01-08 2011-05-09 주식회사 대한항공 프리프레그 절곡 성형장치 및 그 성형방법
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3875241A4 (en) * 2018-12-10 2021-12-15 Mitsubishi Heavy Industries, Ltd. METHOD AND APPARATUS FOR FORMING A LAMINATED BODY
US12070914B2 (en) 2018-12-10 2024-08-27 Mitsubishi Heavy Industries, Ltd. Molding method and molding jig for laminated body

Also Published As

Publication number Publication date
US20190210304A1 (en) 2019-07-11
EP3509810B1 (en) 2021-03-31
US11426955B2 (en) 2022-08-30
EP3509810A2 (en) 2019-07-17
WO2018046908A3 (en) 2018-04-19
GB201615213D0 (en) 2016-10-19
JP2019526474A (ja) 2019-09-19
CN109689320B (zh) 2021-06-15
CN109689320A (zh) 2019-04-26

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