WO2018045762A1 - 面板驱动机构、前面板运动机构、空调室内机、空调器 - Google Patents
面板驱动机构、前面板运动机构、空调室内机、空调器 Download PDFInfo
- Publication number
- WO2018045762A1 WO2018045762A1 PCT/CN2017/081987 CN2017081987W WO2018045762A1 WO 2018045762 A1 WO2018045762 A1 WO 2018045762A1 CN 2017081987 W CN2017081987 W CN 2017081987W WO 2018045762 A1 WO2018045762 A1 WO 2018045762A1
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- WIPO (PCT)
- Prior art keywords
- bracket
- gear
- panel
- driving
- front panel
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/08—Air-flow control members, e.g. louvres, grilles, flaps or guide plates
- F24F13/10—Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/20—Casings or covers
Definitions
- the present invention relates to the field of air conditioning technology, and more particularly to a panel driving mechanism, a front panel moving mechanism, an air conditioning indoor unit, and an air conditioner.
- a panel is provided at the air inlet and the air outlet of the air conditioner to open and close the air inlet and the air outlet.
- the driving mechanism is realized by the driving mechanism, and the driving mechanism mainly comprises: a first bracket and a second bracket which are connected to the panel, and a driving mechanism that drives the movement of the first bracket and the second bracket.
- the driving mechanism is disposed in the driving box, and the first bracket and the second bracket can extend out of the driving box.
- the first bracket and the second bracket are staggered, the running trajectories of the first bracket and the second bracket are alternately staggered, and the space required for the first bracket and the second bracket is large, so that the driving box accommodating the driving mechanism is thick and occupied.
- the space is large.
- first bracket and the second bracket need to be separately limited, resulting in more limiting components, complicated structure and low assembly efficiency.
- the present invention provides the following technical solutions:
- a panel driving mechanism includes a first bracket and a second bracket, wherein a motion trajectory of the first bracket and a motion trajectory of the second bracket lie in the same plane.
- the first bracket and the second bracket are racks
- the panel driving mechanism further comprises a gear mechanism for driving the first bracket and the second bracket to move in the same direction.
- the first bracket and the second bracket are connected by a limit of the gear mechanism.
- the gear mechanism includes a drive gear and a driven gear assembly, and the drive gear drives the first bracket and the second bracket to move in the same direction by the driven gear assembly.
- the driven gear assembly includes: a first driven gear that meshes with the first bracket, and a second driven gear that meshes with the second bracket;
- first driven gear and the second driven gear meshes with the driving gear, and the first driven gear and the second driven gear mesh or are connected by a connecting gear.
- the first driven gear and the second driven gear have the same modulus, and the first driven gear and the second driven gear have the same number of teeth.
- the gear mechanism comprises: a first driving gear, a second driving gear, an associated first driven gear assembly and a second driven gear assembly, wherein the first driving gear passes the first driven gear A gear assembly drives the first bracket movement, and the second drive gear drives the second bracket motion by the second driven gear assembly.
- the gear mechanism drives the first bracket and the second bracket to move at the same speed.
- the first bracket and the second bracket are both curved.
- the center line corresponding to the first bracket and the center line corresponding to the second bracket are vertical straight lines.
- the motion track of the first bracket and the motion track of the second bracket are located in the same plane, so that the first bracket and the second bracket are disposed on the same plane, thereby reducing the driving box.
- the thickness reduces the space occupied by the drive box.
- the present invention further provides an air conditioner comprising: a panel, a panel driving mechanism connected to the panel; wherein the panel driving mechanism is the panel according to any one of the above items. Drive mechanism.
- the panel is an air inlet panel.
- the invention aims at the problems of complicated structure and unstable operation of the current air conditioning panel moving mechanism, and provides an air conditioner indoor unit and a panel driving mechanism thereof with simple structure and stable operation.
- a panel driving mechanism comprising:
- An upper bracket and a lower bracket wherein the upper bracket and the lower bracket are arc-shaped brackets having the same bending direction, and one ends of the upper bracket and the lower bracket are used to be hinged to the panel;
- the upper bracket and the lower bracket are disposed in the support assembly;
- a driving assembly for driving the upper bracket and the lower bracket to move in the same direction with their arcs as motion trajectories.
- the upper bracket and the lower bracket are respectively provided with an upper tooth portion and a lower tooth portion;
- the driving assembly includes a first gear and a second gear, and the first gear meshes with the upper tooth portion for driving the upper bracket to move as a motion trajectory thereof; the second gear and the lower tooth type The parts are meshed and used to drive the lower bracket to move along the arc in which it is located.
- the upper tooth portion is opposite to the lower tooth portion, and the first gear and the second gear are located between the upper bracket and the lower bracket, and are engaged;
- the drive assembly also includes a drive motor for driving the first gear or the second gear.
- the drive assembly further includes a drive gear disposed on an output shaft of the drive motor and meshing with the first gear or the second gear.
- the upper tooth portion is opposite to the lower tooth portion, and the first gear and the second gear are located between the upper bracket and the lower bracket, and are engaged;
- the drive assembly also includes a drive motor for directly driving the first gear or the second gear to rotate.
- the upper tooth portion has the same modulus as the lower tooth portion, and the first gear has the same modulus as the second gear.
- the upper tooth portion is disposed in the same direction as the lower tooth portion, and the first gear and the second gear are connected by a gear set;
- the drive assembly also includes a drive motor for driving either of the first gear, the second gear, or the gear set.
- the drive assembly includes a first push rod and a second push rod, the first push rod and the second push rod being respectively hinged with the upper bracket and the lower bracket, the first push rod And the second push rod can drive the upper bracket and the lower bracket to move in the same direction with the arc as the motion trajectory under the push and pull action of the power device.
- the support assembly includes a drive box and a plurality of locating bearings, the locating bearings are rotatably coupled to the drive box, and outer edges of the locating bearings are respectively associated with upper and lower sides of the upper and lower brackets contact.
- the support assembly further includes a limiting device disposed between the upper bracket and the lower bracket and the drive box for restricting movement of the upper bracket and the lower bracket relative to the drive box range.
- the limiting device includes a limiting post and a limiting slot, the limiting slot is formed on the driving box, and one end of the limiting post is fixedly connected to the upper bracket and the lower bracket The other end is disposed in the limiting slot, and the limiting slot is used to limit the range of motion of the limiting post.
- the upper and lower brackets have the same radius of the arc.
- the centers of the arcs of the upper bracket and the lower bracket are located on the same vertical line.
- the present invention also provides an air conditioning indoor unit comprising any of the above panel driving mechanisms, the outer ends of the upper and lower brackets being hinged to the panel.
- the panel driving mechanism is two groups, which are respectively disposed on the left and right sides of the air conditioner indoor unit body.
- the outer ends of the upper bracket and the lower bracket are respectively provided with a rotating shaft, and the hooks of the panel corresponding to the upper bracket and the lower bracket are respectively provided with hooks for connecting the rotating shaft.
- the invention has the beneficial effects that the panel driving mechanism of the invention drives the two arc-shaped brackets (the upper bracket and the lower bracket) to move by the driving component, so that the two curved brackets can move along the arc in which the arc is in motion, and the motion track is an arc.
- the shape can be used to drive the panel to open the air inlet and the air outlet in an arcuate path.
- the structural components of the panel driving mechanism of the invention are simplified, the cost is reduced, and the running track creates the largest inflow and outflow area for the air inlet and the air outlet with minimum displacement, and the operation is reliable.
- One of the objects of the present invention is to provide a front panel motion mechanism, in order to optimize the opening mode of the wall-mounted air conditioner, to make the air conditioner as a whole more beautiful and to effectively reduce the space required for the air conditioner indoor unit.
- Another object of the present invention is to provide an air conditioner indoor unit using the above-described front panel moving mechanism.
- a front panel moving mechanism provided by the present invention includes a front panel and a driving assembly, the front panel is provided with a deformation bayonet having an opening, and the driving component is used for one end connected to the front panel A mounting shaft end is provided, and the mounting shaft end is rotatably coupled to the front panel by being embedded in the deformation bayonet by the opening of the deformation bayonet.
- the deformation bayonet is a circular arc-shaped hook-shaped bayonet, and a central angle corresponding to the opening of the deformation bayonet is not more than 60°.
- the opening of the deformation bayonet faces the front lower side of the front panel.
- the driving component comprises:
- a driving gear that is located in the indoor casing and that can rotate in forward and reverse directions;
- the curved rack includes an upper curved rack rotatably coupled to an upper end of the front panel, and a lower curved rack rotatably coupled to a lower end of the front panel, the upper curved shape
- the convex surface of the rack is provided with an upper meshing tooth
- the concave surface of the lower curved rack is provided with a lower meshing tooth having the same number of teeth as the upper meshing gear
- the driving gear is located at the upper curved rack and the Between the lower curved racks, the upper curved rack and the lower curved rack are moved by an intermediate transmission mechanism.
- the deformation bayonet on the front panel for engaging with the mounting shaft end of the upper curved rack is a circular hook-shaped bayonet, and the opening of the deformation bayonet faces the front panel Front lower
- a deformation bayonet on the front panel for engaging with a mounting shaft end of the lower curved rack It is composed of the upper end claw and the lower end claw provided.
- the upper end card and the lower end claw are further provided with a guiding inclined surface for facilitating insertion of the mounting shaft end of the lower curved rack into the deformation bayonet.
- the intermediate transmission mechanism includes a first intermediate gear and a second intermediate gear that mesh with each other, the first intermediate gear meshes with the lower curved rack, and the second intermediate gear and the upper curved portion The rack is engaged, and the driving gear meshes with the first intermediate gear or the second intermediate gear.
- the method further includes an upper guiding housing disposed outside the upper curved rack, and a lower guiding housing disposed outside the lower curved rack, the convex surface of the upper guiding housing being opened
- An upper retaining groove extending in the longitudinal direction of the second intermediate gear, and a concave surface of the lower guiding casing is opened with a lower portion extending in the longitudinal direction thereof and the lower portion of the first intermediate gear
- the position slot, the front panel motion mechanism further includes:
- a first guide bearing disposed inside the indoor unit casing and respectively engaging with a convex surface of the upper guide housing and a concave surface of the lower guide housing;
- a second guide bearing disposed inside the indoor unit casing and respectively engaged with a concave surface of the upper guide housing and a convex surface of the lower guide housing, the first guide bearing and the second guide
- the bearing constitutes a slide for movement of the upper curved rack and the lower curved rack.
- the first guiding bearing and the second guiding bearing are identical in structure, and each comprises a mandrel and a rotating sleeve rotatably disposed on the mandrel.
- a slide rail is disposed in the indoor unit casing, and a side of the curved rack is disposed with a slider that can be embedded in the slide rail, and the bracket is coupled with the slide rail to realize the
- the curved rack is slidably coupled to the indoor unit housing.
- the curved rack is located in a middle portion of the air conditioner indoor unit.
- both the upper curved rack and the lower curved rack are two, and in the length direction of the air conditioner indoor unit, two of the upper curved racks are adjacent to the air conditioner indoor unit
- the two sides of the air-conditioning indoor unit are also disposed adjacent to the two sides of the air conditioner indoor unit.
- the air conditioning indoor unit disclosed in the present invention includes a front panel moving mechanism which is the front panel moving mechanism disclosed in any of the above.
- the front panel motion mechanism disclosed in the present invention is changed by the front end of the front panel and the driving assembly
- the shape bayonet cooperates with the mounting shaft end to realize a rotatable connection, so that when the driving component drives the front panel to move forward and upward, the front panel can rotate around the front end of the driving component under the gravity of the front panel itself, thereby being able to always maintain
- the front panel is kept vertical, and it is located at the front upper side of the air conditioner indoor unit casing, and an air outlet is formed between the front panel and the air conditioner indoor unit casing, which not only makes the air conditioner opening port more
- the appearance is beautiful, and it also effectively reduces the space required for the air conditioner to start up, and optimizes the opening mode of the front panel of the air conditioner wall hanging machine.
- FIG. 1 is a schematic structural view of a driving panel of a panel driving mechanism according to an embodiment of the present invention
- FIG. 2 is a schematic structural view of a driving panel of a panel driving mechanism after being closed according to an embodiment of the present invention
- FIG. 3 is a schematic structural view showing a closed state of a panel driving mechanism according to an embodiment of the present invention.
- FIG. 4 is a schematic structural view showing an open state of a panel driving mechanism according to an embodiment of the present invention.
- FIG. 5 is a schematic view showing the dimensions of an upper bracket and a lower bracket in a panel driving mechanism according to an embodiment of the present invention
- FIG. 6 is a schematic structural view of a front panel motion mechanism disclosed in an embodiment of the present invention.
- FIG. 7 is a schematic structural view of a front panel motion mechanism disclosed in an embodiment of the present invention.
- FIG. 8 is an enlarged view of a deformation bayonet fitted with an upper curved rack according to an embodiment of the present invention
- FIG. 9 is an enlarged view of a deformation bayonet fitted with a lower curved rack according to an embodiment of the present invention.
- the panel driving mechanism provided by the embodiment of the present invention includes a first bracket. 12 and the second bracket 19, wherein the motion trajectory of the first bracket 12 and the motion trajectory of the second bracket 19 lie in the same plane, that is, the first bracket 12 and the second bracket 19 move in the same plane.
- the movement trajectory of the first bracket 12 and the movement trajectory of the second bracket 19 are located in the same plane, so that the first bracket 12 and the second bracket 19 are disposed on the same plane, thereby reducing
- the thickness of the drive box reduces the space occupied by the drive box.
- the first bracket 12 and the second bracket 19 are racks, and the panel driving mechanism further includes a gear mechanism that drives the first bracket 12 and the second bracket 19 to move in the same direction.
- the gear mechanism drives the first bracket 12 and the second bracket 19 to move in the same direction, that is, the first bracket 12 and the second bracket 19 move in the same direction to ensure connection with the first bracket 12 and the second bracket 19.
- the panel is implemented to close and open. Specifically, the first bracket 12 is pushed out to move outward, and the second bracket 19 is also pushed out to move outward; when the first bracket 12 moves inward, the second bracket 19 also moves inward.
- the inside and the outside refer to the inside and the outside of the drive case 15, respectively.
- the first bracket 12 and the second bracket 19 may have other structures, and are not limited to racks, such as connecting rods and the like. If the first bracket 12 and the second bracket 19 have other structures, the mechanism for driving the first bracket 12 and the second bracket 19 to move in the same direction can be selected according to actual needs, which is not limited in the embodiment of the present invention.
- the first bracket 12 and the second bracket 19 can be preferentially connected through the gear mechanism.
- the gear mechanism realizes the limitation of the first bracket 12 and the second bracket 19 while transmitting the movement, so as to ensure that the first bracket 12 and the second bracket 19 move in the same plane, which is separately set in the prior art.
- the limit parts are effectively reduced, the structure is simplified, and the assembly efficiency is improved; and the gear mechanism is used for limiting the position, thereby improving the limit reliability.
- first bracket 12 and the second bracket 19 may be selected to be limited without using a gear mechanism, but are limited by other limiting structures or limiting members, and are not limited to the above embodiments.
- the first bracket 12 and the second bracket 19 are connected by a gear mechanism, and the gear mechanism has various structures.
- the gear mechanism has various structures. According to the number of the driving gears of the gear mechanism, there are mainly two types, one type of driving gear 16 is one, and the other type of driving gear 16 is two.
- the driving gear 16 is preferably selected as one.
- the gear mechanism includes a driving gear 16 and a driven gear assembly.
- the driving gear 16 drives the first bracket 12 and the second bracket 19 in the same direction through the driven gear assembly. motion.
- the driven gear assembly includes a first driven gear 14 that meshes with the first bracket 12 and a second driven gear 17 that meshes with the second bracket 19.
- One of the first driven gear 14 and the second driven gear 17 may be selected to mesh with the driving gear 16, and at this time, the first driven gear 14 and the second driven gear 17 are meshed or connected by a connecting gear;
- the selection driving gear 16 is connected to the first driven gear 14 and the second driven gear 17 through a transmission gear, for example, the driving gear 16 meshes with the connecting gear, one of the first driven gear 14 and the second driven gear 17,
- the gear is engaged with the connecting gear, and the other is connected to the connecting gear through the transmission gear.
- the first driven gear 14 and the second driven gear 17 may be connected to the connecting gear through the transmission gear.
- the number and the size of the connecting gear and the transmission gear are designed according to actual needs, which is not limited by the embodiment of the present invention.
- the modulus of the first driven gear 14 and the second driven gear 17 are the same, and the number of teeth of the first driven gear 14 and the second driven gear 17 the same.
- the specific values of the modulus and the number of the teeth of the first driven gear 14 and the second driven gear 17 can be designed according to actual needs, which is not limited in the embodiment of the present invention.
- the positions of the first driven gear 14 and the second driven gear 17 can be adjusted according to the position or size of the first bracket 12 and the second bracket 19.
- the gear mechanism includes: a first driving gear, a second driving gear, a connected first driven gear assembly and a second driven gear assembly, wherein the first The driving gear drives the first bracket 12 to move by the first driven gear assembly, and the second driving gear drives the second bracket 19 to move by the second driven gear assembly.
- first driven gear assembly and the second driven gear assembly may include one or more driven gears.
- the specific structure of the first driven gear assembly and the second driven gear assembly is not limited as long as the first bracket 12 and the second bracket 19 can be driven to move in the same direction.
- the first driving gear drives the first bracket 12 to move by the first driven gear assembly, indicating that one driven gear of the first driven gear assembly meshes with the first bracket 12; similarly, one of the second driven gear assemblies The moving gear meshes with the second bracket 19.
- the first driven gear assembly and the second driven gear assembly are connected, meaning that one driven gear of the first driven gear assembly meshes with a driven gear of the second driven gear assembly to ensure the first bracket 12 and the first The limit connection of the two brackets 19.
- the gear mechanism of other structures can be selected according to actual needs, and only the first bracket 12 and the second bracket 19 can be driven to move in the same direction.
- the gear mechanism is located between the first bracket 12 and the second bracket 19. In this way, the limit performance is further improved, so that the distance between the first bracket 12 and the first bracket 19 is within a reasonable range, and the motion trajectory is ensured.
- the first bracket 12 and the second bracket 19 can be moved at the same speed or at different speeds. If the two are moving at the same speed, the first bracket 12 and the second bracket 19 are fixedly connected to the panel; if the two are moving at different speeds, at least one of the first bracket 12 and the second bracket 19 is slidable with the panel. Connect to ensure that the panel is turned on and off.
- the gear mechanism is preferentially driven to drive the first bracket 12 and the second bracket 19 to move at the same speed.
- first bracket 12 and the second bracket 19 are both curved. It can be understood that both the first bracket 12 and the second bracket 19 protrude in the same direction.
- the arc and the length of the first bracket 12 and the second bracket 19 are designed according to actual needs, which is not limited by the embodiment of the present invention.
- first bracket 12 and the second bracket 19 may also be selected to have other shapes, such as a straight type.
- the air conditioner is in a closed state.
- the motor drives the driving gear 16 to drive the first driven gear 14 and the second driven gear 17 to rotate.
- the first driven gear 14 drives the first bracket 12 to push outward, and the second driven gear 17 drives the second bracket 19 to move outward.
- the panel 11 and the first bracket 12 and the second bracket 19 are hooked.
- the panel 11 is also opened. As shown in FIG. 1, the panel 11 is opened to the extreme position.
- the motor drives the driving gear 16, and the driving gear 16 drives the first driven gear 14 and the second driven gear 17, and the first driven gear 14 drives the first
- the bracket 12 is retracted inward, and the second driven gear 17 drives the second bracket 19 to retract inwardly to close the panel 11.
- the air outlet or the air inlet is disposed on the vertical plate.
- the center line corresponding to the first bracket 12 and the center line corresponding to the second bracket 19 are preferentially arranged as a vertical straight line.
- center line corresponding to the first bracket 12 and the center line corresponding to the second bracket 19 are vertical straight lines, which means that after the air conditioner is installed by using the above panel driving mechanism, that is, as shown in FIG. 1 and FIG. 2 State, the line connecting the two centers is a vertical line.
- the embodiment of the present invention further provides an air conditioner, comprising: a panel 11 and a panel driving mechanism connected to the panel 11; wherein the panel driving mechanism is the above embodiment Panel drive mechanism.
- the air conditioner of the embodiment of the present invention has the corresponding technical effect, and the air conditioner of the embodiment of the present invention has the corresponding technical effect. Let me repeat.
- the panel 11 is an air inlet panel.
- the panel 11 can also be selected as an air outlet panel, and can be selected according to actual needs.
- the panel drive mechanism is usually disposed in the drive casing 15 to form a drive box.
- the driving gear 16 and the driven gear assembly are both located in the driving casing 15, and the driving casing 15 has a through hole through which the second bracket 19 and the first bracket 12 protrude.
- the drive box body 15 is provided with an upper guiding structure for the movement of the first bracket 12 and a lower guiding structure for the movement of the second bracket 19.
- the lower guiding structure and the upper guiding structure are both guiding grooves 151, and each of the first bracket 12 and the second bracket 19 has a guiding post that cooperates with the guiding groove 151.
- the panel driving mechanism further includes: a first limiting spacer 13 for limiting the first bracket 12 along the width direction of the first bracket 12; and a second bracket 19 for limiting the width of the second bracket 19; The second limiting spacer 18; wherein the first limiting spacer 13 and the second limiting spacer 18 are both fixed in the driving box body 15.
- the first limiting spacer 13 and the second limiting spacer 18 are three, and the two first limiting spacers 13 are oppositely disposed on opposite sides of the first bracket 12, and the other first limiting pad
- the sheet 13 and the first driven gear 14 are oppositely disposed on two sides of the first bracket 12;
- the two second limiting washers 18 are oppositely disposed on two sides of the second bracket 19, and the other second limiting spacer 18 and
- the second driven gears 17 are oppositely disposed on both sides of the second bracket 19.
- the air outlet of the traditional wall-mounted air conditioner is exposed outside the casing of the air conditioner, which is easy to enter dust and affect the appearance.
- the household wall-mounted air conditioner needs to design a motion mechanism to support the panel when the air conditioner is running. Open and increase the air intake area. At the same time, the panel is closed when the air conditioner stops running, so that the internal unit of the air conditioner is completely closed.
- the common structure of some existing panel motion mechanisms is driven by planetary gears, and the structure is relatively complicated. Therefore, how to remove the planetary gears and make the structural optimization of the panel motion mechanism simple and reliable is a big problem.
- the invention provides a panel driving mechanism, which is installed on an indoor unit of an air conditioner, opens and closes the control panel, opens the panel outward when the air conditioner is running, and creates a large inlet and outlet air area for the air inlet and the air outlet of the air conditioner; When closing, the panel is retracted inward, so that the panel will close the air inlet and the air outlet to prevent external dust from entering the air conditioner indoor unit.
- the panel driving mechanism of the present invention is not limited to the wall-mounted air conditioner, and can also be applied to the cabinet air conditioner, and can even be applied to appliances such as humidifiers and air purifiers.
- the panel driving mechanism of the present invention includes an upper bracket 2110, a lower bracket 2120, a supporting assembly and a driving assembly.
- the upper bracket 2110 and the lower bracket 2120 are curved brackets having the same bending direction, the upper bracket 2110 and One end of the lower bracket 2120 is used to articulate with the panel 2200.
- the upper bracket 2110 and the lower bracket 2120 are disposed in the supporting assembly, and the driving assembly is configured to drive the upper bracket 2110 and the lower bracket 2120 to move in the same direction with the arc as the moving track, so that the panel 2200 can be driven to open in an arc-shaped trajectory.
- the tuyere and the air outlet, the running track creates a large inlet and outlet air area for the air conditioning inlet and outlet with minimal displacement.
- the upper bracket 2110 and the lower bracket 2120 are respectively provided with an upper tooth portion 2111 and a lower tooth portion 2121
- the driving assembly includes a first gear 2130 and a second gear 2140, and the first gear 2130 and the upper gear type
- the portion 2111 is engaged for driving the upper bracket 2110 to move as a moving track;
- the second gear 2140 is meshed with the lower tooth portion 2121 for driving the lower bracket 2120 to move along the arc thereof.
- the gear is driven by the gear to drive the upper bracket 2110 and the lower bracket 2120 to move, so that the structure of the driving assembly is the simplest and most stable.
- the upper toothed portion 2111 and the lower toothed portion 2121 provided on the upper bracket 2110 and the lower bracket 2120 may be directly machined on the upper bracket 2110 and the lower bracket 2120, or may be fixed in the toothed part.
- the curved rack is fixed to the upper bracket 2110 and the lower bracket 2120.
- the upper tooth portion 2111 is disposed opposite to the lower tooth portion 2121, that is, the upper tooth portion 2111
- the lower gear portion 2121 is disposed on the curved inner side of the lower bracket 2120, and the first gear 2130 and the second gear 2140 are located between the upper bracket 2110 and the lower bracket 2120 and are engaged with each other; Also included is a drive motor for driving the first gear 2130 or the second gear 2140.
- the first gear 2130 is engaged with the second gear 2140 to keep the upper bracket 2110 and the lower bracket 2120 in synchronous motion, and only one driving motor is required to simultaneously drive the upper bracket 2110 and the lower bracket 2120.
- the drive assembly further includes a drive gear 2150 disposed on the output shaft of the drive motor and meshing with the first gear 2130 or the second gear 2140.
- the driving motor drives the first gear 2130 or the second gear 2140 through the driving gear 2150, which is beneficial to adjusting the transmission reduction ratio between the motor and the gear, and reducing the cost of the motor.
- the driving motor drives the driving gear 2150 to rotate counterclockwise
- the driving gear 2150 drives the second gear 2140 to rotate clockwise
- the second gear 2140 drives the first gear 2130 to rotate counterclockwise, the upper tooth portion 2111 and the lower teeth.
- the portion 2121 moves in the direction of the outer ends of the upper bracket 2110 and the lower bracket 2120 under the driving of the first gear 2130 and the second gear 2140, thereby driving the panel 2200 to open the air inlet and the air outlet according to the arc track.
- the driving motor drives the driving gear 2150 to rotate clockwise
- the driving gear 2150 drives the second gear 2140 to rotate counterclockwise
- the second gear 2140 drives the first gear 2130 to rotate clockwise, the upper tooth portion 2111 and the lower teeth.
- the portion 2121 moves in the direction of the inner ends of the upper bracket 2110 and the lower bracket 2120 under the driving of the first gear 2130 and the second gear 2140, thereby driving the panel 2200 to return to the initial position according to the arc track, and closing the air inlet and the air outlet.
- the driving component further includes The driving motor is used to directly drive the first gear or the second gear to rotate.
- the first gear or the second gear is directly driven by the driving motor, and the driving gear is omitted, so that the panel driving mechanism is smaller in size and is suitable for the miniaturization of the product.
- the upper tooth portion 2111 and the lower tooth portion 2121 have the same modulus
- a gear 2130 has the same modulus as the second gear 2140.
- the gears and the racks have the same modulus, which makes the movement of the upper bracket 2110 and the lower bracket 2120 more synchronous, and the movement of the panel is more stable.
- the drive assembly further includes a drive motor for driving any of the first gear 2130, the second gear 2140 or the gear set gear.
- the first gear 2130 and the second gear 2140 can be associated by a gear set, and the first gear 2130 and the second gear 2140 can be synchronously operated to ensure the upper bracket. Synchronization of the movement of the 2110 and the lower bracket 2120.
- the drive assembly includes a first push rod and a second push rod, respectively, and the first push rod and the second push rod are respectively coupled to the upper bracket 2110 and
- the lower bracket 2120 is hinged, and the first push rod and the second push rod can drive the upper bracket 2110 and the lower bracket 2120 to move in the same direction with their arcs as the motion trajectory under the push-pull action of the power device.
- the oil cylinder is used as a power device, and the piston rod of the oil cylinder is hinged with the first push rod.
- the reciprocating motion of the piston rod causes the first push rod to generate a pushing and pulling force on the upper bracket 2110, so that the upper bracket 2110 can be in the arc thereof.
- the second push rod can also generate a pushing and pulling force on the lower bracket 2120 in the same manner, so that the lower bracket 2120 can move as its motion track with its arc.
- Such a drive assembly omits the gears and the racks, and the object of the present invention can also be achieved, which makes the structure simpler and the operation more stable.
- the support assembly includes a driving box 2160 and a plurality of positioning bearings 2170.
- the plurality of positioning bearings 2170 are rotatably coupled to the driving box 2160, and the outer edges of the positioning bearings 2170 are in contact with the upper and lower sides of the upper bracket 2110 and the lower bracket 2120, respectively.
- the positioning bearing 2170 can make the operation of the upper bracket 2110 and the lower bracket 2120 more stable, is less likely to cause sway, and can ensure that the running trajectory of the upper bracket 2110 and the lower bracket 2120 does not deviate from the arc in which it is located.
- the support assembly further includes a limiting device disposed between the upper bracket 2110 and/or the lower bracket 2120 and the driving box 2160 for limiting the relative driving of the upper bracket 2110 and the lower bracket 2120.
- the range of motion of the movable box 2160 If the upper bracket 2110 and the lower bracket 2120 are in the synchronous motion mode, the limiting device only needs to be installed on one of the upper bracket 2110 or the lower bracket 2120; if the upper bracket 2110 and the lower bracket 2120 are independent motion modes, A limiting device is disposed on the upper bracket 2110 and the lower bracket 2120 to respectively limit the upper bracket 2110 and the lower bracket 2120.
- the limiting device includes a limiting post 2180 and a limiting slot 2190 .
- the limiting slot 2190 is defined on the driving box 2160 , and one end of the limiting post 2180 is fixedly connected to the upper bracket 2110 .
- the lower bracket 2120 is disposed on the lower bracket 2120, and the other end is disposed in the limiting slot 2190, and the limiting slot 2190 is configured to limit the range of motion of the limiting post 2180.
- the limiting method is simple and stable, and the movement trajectory of the upper bracket 2110 and the lower bracket 2120 is also guaranteed.
- the upper bracket 2110 and the lower bracket 2120 have the same radius r 1 and r 2 , and the upper bracket 2110 and the lower bracket 2120 have the same trajectory, which can drive the panel. Always move in a parallel manner, saving movement space and avoiding collisions.
- the centers O 1 and O 2 of the arcs of the upper bracket 2110 and the lower bracket 2120 are located on the same vertical line, so that the panel 2200 can always maintain a vertical state during the movement, and not in the horizontal direction. Will take up too much space to avoid bumps on the panel.
- the present invention also provides an air conditioner indoor unit, comprising the panel driving mechanism of any of the above embodiments, the outer ends of the upper bracket 2110 and the lower bracket 2120 are hinged to the panel 2200, wherein the specific hinge manner is: the upper bracket 2110 and the lower bracket
- the outer end of the 2120 is respectively provided with a rotating shaft 2112
- the hook 2102 of the panel 2200 corresponding to the upper bracket 2110 and the lower bracket 2120 is respectively provided with a hook 2210 for connecting the rotating shaft 2112; of course, a pin screw can be used to fix the hinged form such as a rotating shaft.
- the panel driving mechanism is two groups, which are respectively disposed on the left and right sides of the air conditioner indoor unit body.
- the front panel of the indoor wall-hanging machine is fixed, the front panel is connected to the casing of the wall-hanging machine through the buckle, the air-conditioning air outlet is opened at the lower part of the front panel, and the air-guiding plate is arranged at the air outlet position, when the air conditioner is turned on, the guide The wind plate is opened, the air outlet is blown outward, and the air guide is closed after the air conditioner is turned off.
- the air deflector of the indoor wall hanging machine cannot completely close the air outlet when the air is closed, and the air deflector and the air deflector There is a large gap at the air outlet of the air conditioner, which makes it easy for outside dust to enter the interior of the air conditioner indoor unit through the gap, causing pollution to the air conditioner indoor unit.
- the panel openable indoor wall hanging machine emerges as the times require.
- the front panel moves forward and upward, so that a gap is formed between the front panel and the wall hanging machine casing for air conditioning and air outlet, in the air conditioner.
- the front panel moves in the opposite direction and is fully engaged with the wall mount housing to prevent dust from entering the interior of the wall mounter.
- the front panel when the wall-mounted air conditioner is opened, the front panel is turned forward and upward by the driving mechanism, so that the bottom air outlet is exposed.
- the front panel can be integrally opened, the front panel is tilted after being opened. State, this not only affects the overall aesthetics of the indoor unit air conditioner, but also requires a large flip space.
- One of the cores of the present invention is to provide a front panel motion mechanism, in order to optimize the opening mode of the wall-mounted air conditioner, to make the air conditioner as a whole more beautiful and to effectively reduce the space required for the air conditioner indoor unit.
- Another core of the present invention is to provide an air conditioner indoor unit using the above-described front panel moving mechanism.
- FIG. 6 is a schematic structural view of a front panel moving mechanism disclosed in an embodiment of the present invention
- FIG. 7 is a structural structure of a front panel moving mechanism disclosed in an embodiment of the present invention
- FIG. 8 is an enlarged view of a deformation bayonet matched with an upper curved rack according to an embodiment of the present invention
- FIG. 9 is a modified bayonet matched with a lower curved rack according to an embodiment of the present invention
- the front panel motion mechanism disclosed in the present invention includes a front panel 310 and a driving assembly, and the front panel 310 is provided with a deformation bayonet 39 having an opening, and the driving assembly is provided with a mounting shaft end at one end connected to the front panel 310. 38.
- the mounting shaft end 38 is embedded in the interior of the deformation bayonet 39 by the opening of the deformation bayonet 39 and is rotatably coupled to the front panel 310.
- the front panel 310 and the front end of the driving assembly are coupled to the mounting shaft end 38 through the deformation bayonet 39 to achieve a rotatable connection, when the driving assembly drives the front panel 310 to move forward and upward, Under the action of the gravity of the front panel 310, it can wrap around the drive assembly The front end rotates, so that it can always maintain the vertical state.
- the front panel 310 remains vertical, and it is located in front of the front of the air conditioner indoor unit casing, and the front panel 310 and the air conditioner indoor unit housing are formed.
- the air outlet which not only makes the air conditioner opening more beautiful, but also effectively reduces the space required for the air conditioner to start up, and optimizes the opening mode of the front panel of the air conditioner wall hanging machine.
- the deformation of the bayonet 39 is matched with the mounting shaft end 38 of the front end of the driving assembly, thereby effectively improving the convenience of installation, without any fasteners, and only the mounting shaft end 38 is inserted into the deformation bayonet 39 to realize the arc shape.
- the front end of the rack is rotatably coupled to the front panel 310.
- the deformation bayonet 39 in this embodiment is preferably a circular arc shaped hook-shaped bayonet, as shown in FIG.
- the angle corresponding to the opening of the deformation bayonet 39 is not more than 60°, so as to ensure the wrapping property of the deformation bayonet 39 to the mounting shaft end 38, and to avoid the disengagement of the mounting shaft end 38, the deformation of the shape of the bayonet 39 is also It can be called a olecranon deformation bayonet.
- the opening of the deformation bayonet 39 in this embodiment faces the front lower side of the front panel 310 as shown in FIG.
- the driving component specifically includes a driving gear 32 and a curved rack, wherein the driving gear 32 is located in the indoor unit casing 31, and the driving gear 32 can realize forward rotation and reverse rotation under the driving mechanism.
- the curved rack is slidably disposed in the indoor unit casing 31, and the curved rack meshes with the driving gear 32.
- the concave side of the curved rack faces upward, and the front end of the arcuate rack is disposed at the front end to realize the air conditioning indoor A rotatable connection of the front panel 310 of the machine.
- the front panel moving mechanism disclosed in the above embodiment is disposed in the indoor unit casing because the curved rack is slid, and the concave end of the curved rack is upward, and the front end thereof is rotatably connected with the front panel 310 of the air conditioner indoor unit.
- the arc-shaped rack protrudes outwardly under the driving of the driving gear 32.
- the front end thereof will drive the front panel 310 to move forward and upward, and the front panel 310 and the curved shape
- the front end of the rack is rotatably connected, so that the front panel 310 can always maintain a vertical state under the gravity of the front panel 310 itself, and when the opening is completed, the front panel 310 remains vertical, and it is located in the indoor unit casing 31.
- an air outlet is formed between the front panel 310 and the indoor unit casing 31; and when the air conditioner indoor unit is closed, the driving gear 32 is rotated in the opposite direction.
- the technical solution disclosed in the above embodiment utilizes the special shape of the curved rack, and the effect of moving the front panel forward and upward is achieved only by the cooperation of the gear and the rack, and the curved rack is simultaneously
- the rotatable connection with the front panel 310 ensures that the front panel 310 is always in a vertical state.
- the front panel motion mechanism has a simpler structure, more convenient assembly, and less occupied indoor space. .
- the curved racks may be provided in one or more.
- the curved racks When the curved racks are disposed, the curved racks should be located in the air-conditioned room in the longitudinal direction of the air conditioner indoor unit. The middle of the machine avoids tilting on both sides of the front panel 310.
- the curved rack specifically includes the front panel 310.
- An upper curved rack 331 rotatably connected at an upper end and a lower curved rack 332 rotatably coupled to a lower end of the front panel 310.
- the convex surface of the upper curved rack 331 is provided with upper engaging teeth
- the lower curved rack 332 The concave surface is provided with the lower meshing teeth of the same number as the upper meshing teeth.
- the driving gear 32 is located between the upper curved rack 331 and the lower curved rack 332, and drives the upper curved rack 331 and the lower arc through the intermediate transmission mechanism.
- the shaped rack 332 moves.
- the upper curved rack 331 and the lower curved rack 332 need to ensure synchronization when moving, the upper curved rack 331 lifts the front panel 310 upwards, and the lower curved rack 332 should also How far is the front panel 310 lifted upwards, how far the upper curved rack 331 is pushed forward of the front panel 310, and how far the lower curved rack 332 should be pushed forward of the front panel 310.
- the synchronization of the motion is mainly ensured by designing the arc of the curved rack, the number of teeth of the rack and the modulus.
- the deformation bayonet 39 can be optimally designed. As shown in FIGS. 6 to 9, the deformation bayonet 39 on the front panel 310 for mating with the mounting shaft end 38 of the upper curved rack 331 is a circle. An arcuate hook-shaped bayonet, and the opening of the deformation bayonet 39 faces the front and the bottom of the front panel; the deformation bayonet 39 on the front panel 310 for mating with the mounting shaft end 38 of the lower arc-shaped rack 332 is provided by the opposite upper end The claw and the lower jaw are formed.
- the upper deformation bayonet 39 can effectively prevent the mounting shaft end 38 from coming out, and the lower deformation bayonet 39 can facilitate the assembly of the lower arcuate rack 332. Further, the upper end claw and the lower end claw are further provided with a guiding inclined surface for facilitating the insertion of the mounting shaft end 38 of the lower curved rack 332 into the deformation bayonet 39.
- the intermediate transmission mechanism in the embodiment of the present invention includes a first intermediate gear 34 and a second intermediate gear 35, and the arrangement of the first intermediate gear 34 and the second intermediate gear 35 is not limited.
- the first intermediate gear 34 and the second intermediate gear 35 are meshed, and An intermediate gear 34 meshes with the lower curved rack 332, the second intermediate gear 35 meshes with the upper curved rack 331, and the drive gear 32 meshes with either of the first intermediate gear 34 or the second intermediate gear 35.
- This arrangement ensures that the power of the driving gear 32 is transmitted to the lower curved rack 332 and the upper curved rack 331 through the first intermediate gear 34 and the second intermediate gear 35, respectively.
- the first intermediate gear 34 meshes with the lower curved rack 332
- the second intermediate gear 35 meshes with the upper curved rack 331
- the driving gear 32 is disposed at the first intermediate gear 34 and the second intermediate gear Between 35, and meshing with the first intermediate gear 34 and the second intermediate gear 35, respectively, the power of the driving gear 32 is transmitted to the lower curved rack 332 and the upper curved portion through the first intermediate gear 34 and the second intermediate gear 35, respectively.
- the rack 331 On the rack 331.
- the manner of connecting the curved rack to the indoor unit casing 31 also includes various types, for example, a slide is provided on the indoor unit casing 31, and a side of the curved rack is provided with a slider that can be embedded in the slide. After the slider cooperates with the slide rail, the slidable connection between the curved rack and the indoor casing 31 is realized.
- the outer cover of the upper curved rack 331 is provided with an upper guiding housing 3311.
- a lower guide housing 3322 is disposed on the outer cover of the lower curved rack 332.
- the convex surface of the upper guide housing 3311 is provided with an upper retaining groove extending in the longitudinal direction thereof and for the second intermediate gear 35 to penetrate.
- the groove can ensure that the second intermediate gear 35 meshes with the upper curved rack 331 and allows the upper curved rack 331 to move back and forth.
- the concave surface of the lower guide housing 3322 is extended along its own length and is provided for the first intermediate gear.
- the lower portion of the insertion hole 34 allows the first intermediate gear 34 to mesh with the lower curved rack 332, and allows the lower curved rack 332 to move back and forth, and is also disposed inside the indoor casing 31.
- first guide bearing 36 and a second guide bearing 37 wherein the first guide bearing 36 is engaged with the convex surface of the upper guide housing 3311 and the concave surface of the lower guide housing 3322; the concave surface of the second guide bearing 37 and the upper guide housing 3311
- the convex engagement of the lower guide housing 3322, the first guide bearing 36 and the second guide bearing 37 constitute a slide for the movement of the upper curved rack 331 and the lower curved rack 332.
- the first guide bearing 36 and the second guide bearing 37 cooperate to connect the upper curved rack 331 and the lower curved rack 332 with the indoor casing
- the slip between 31 is converted into a rolling motion, thereby effectively reducing the upper curved rack 331 and the lower portion
- the resistance of the curved rack 332 during the movement and the reduction of noise not only reduces the energy consumption of the air conditioner indoor unit, but also improves the user's comfort.
- the first guide bearing 36 and the second guide bearing 37 are identical in structure, and each includes a mandrel and a rotating sleeve rotatably disposed on the mandrel.
- a ball should be disposed between the rotating sleeve and the mandrel to ensure the rotating sleeve It has less resistance when rotating around the mandrel.
- the upper curved rack 331 and the lower curved rack 332 may each be provided with two.
- the two upper curved racks 331 are close to the air conditioner.
- the two sides of the indoor unit are disposed, and the two lower curved racks 332 are also disposed near both sides of the air conditioner indoor unit.
- the driving gear 32 may be provided with two, or the driving gear 32 should be set as a long driving gear. So that it simultaneously meshes with the first intermediate gear 34 or the second intermediate gear 35 on the left and right sides.
- the present invention also discloses an air conditioning indoor unit including a front panel moving mechanism, which is the front panel moving mechanism disclosed in any of the above embodiments.
- the air conditioner indoor unit has the corresponding technical advantages of the front panel motion mechanism described above, and will not be further described herein.
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Abstract
一种面板驱动机构、空调室内机和空调器,面板驱动机构包括第一支架(12)和第二支架(19),其中,第一支架(12)的运动轨迹和第二支架(19)的运动轨迹位于同一平面内,第一支架(12)和第二支架(19)均为齿条,面板驱动机构还包括驱动第一支架(12)和第二支架(19)同向运动的齿轮机构,齿轮机构包括一个主动齿轮(16)和一个从动齿轮组件。
Description
本申请要求于2016年09月12日提交中国专利局、申请号为201610817648.7、发明名称为“面板驱动机构和空调器”,2016年09月12日提交中国专利局、申请号为201610818056.7、发明名称为“空调室内机及其面板驱动机构”,2016年09月12日提交中国专利局、申请号为201610817589.3、发明名称为“一种空调室内机及其前面板运动机构”上述三个中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本发明涉及空调技术领域,更具体地说,涉及一种面板驱动机构、前面板运动机构、空调室内机、空调器。
为了避免灰尘等异物自出风口和进风口进入空调内,空调的进风口处和出风口处设有面板,以开闭进风口、出风口。面板通过驱动机构实现运动,驱动机构主要包括:均与面板相连的第一支架和第二支架,带动第一支架和第二支架运动的传动机构。驱动机构设于驱动盒内,第一支架和第二支架能够伸出驱动盒。
目前,第一支架和第二支架交错设置,第一支架和第二支架的运行轨迹异面交错,第一支架和第二支架所需空间较大,导致容纳驱动机构的驱动盒较厚,占用空间较大。
另外,为了保证运行轨迹,需要对第一支架和第二支架分别进行单独限位,导致限位部件较多,结构较复杂,装配效率较低。
综上所述,如何设计面板的驱动机构,以减小驱动盒的厚度,减小驱动盒占用的空间,是目前本领域技术人员亟待解决的问题。
发明内容
本发明的目的是提供一种面板驱动机构,以减小驱动盒的厚度,减小驱动盒占用的空间。本发明的另一目的是提供一种具有上述面板驱动机构的空调器。
为了实现上述目的,本发明提供如下技术方案:
一种面板驱动机构,包括第一支架和第二支架,其中,所述第一支架的运动轨迹和所述第二支架的运动轨迹位于同一平面内。
优选地,所述第一支架和所述第二支架均为齿条,所述面板驱动机构还包括驱动所述第一支架和所述第二支架同向运动的齿轮机构。
优选地,所述第一支架和所述第二支架通过所述齿轮机构限位连接。
优选地,所述齿轮机构包括一个主动齿轮和一个从动齿轮组件,所述主动齿轮通过所述从动齿轮组件驱动所述第一支架和第二支架同向运动。
优选地,所述从动齿轮组件包括:与所述第一支架啮合的第一从动齿轮,与所述第二支架啮合的第二从动齿轮;
其中,所述第一从动齿轮和所述第二从动齿轮中的一者与所述主动齿轮啮合,所述第一从动齿轮和所述第二从动齿轮啮合或者通过连接齿轮相连。
优选地,所述第一从动齿轮和所述第二从动齿轮的模数相同,所述第一从动齿轮和所述第二从动齿轮的齿数相同。
优选地,所述齿轮机构包括:第一主动齿轮,第二主动齿轮,相连的第一从动齿轮组件和第二从动齿轮组件,其中,所述第一主动齿轮通过所述第一从动齿轮组件驱动所述第一支架运动,所述第二主动齿轮通过所述第二从动齿轮组件驱动所述第二支架运动。
优选地,所述齿轮机构驱动所述第一支架和第二支架同速运动。
优选地,所述第一支架和所述第二支架均呈弧形。
优选地,所述第一支架所对应的圆心和所述第二支架所对应的圆心连线为竖直直线。
本发明提供的面板驱动机构中,第一支架的运动轨迹和第二支架的运动轨迹位于同一平面内,则实现了第一支架和第二支架设置在同一平面上,从而减小了驱动盒的厚度,减小了驱动盒占用的空间。
基于上述提供的面板驱动机构,本发明还提供了一种空调器,空调器包括:面板,与所述面板相连的面板驱动机构;其中,所述面板驱动机构为上述任意一项所述的面板驱动机构。
优选地,所述面板为进风面板。
本发明针对目前的空调面板运动机构所存在结构复杂、运行不稳定的问题,提供一种结构简单、运行稳定的空调室内机及其面板驱动机构。
上述目的通过下述技术方案实现:
一种面板驱动机构,其特征在于,包括:
上支架和下支架,所述上支架和下支架为弯曲方向相同的弧形支架,上支架和下支架的一端用于与面板相铰接;
支撑组件,所述上支架和下支架设置在支撑组件中;
驱动组件,所述驱动组件用于驱动上支架和下支架分别以其所在弧线作为运动轨迹同向运动。
在其中一个实施例中,所述上支架和下支架上分别设置有上齿型部和下齿型部;
所述驱动组件包括第一齿轮和第二齿轮,所述第一齿轮与上齿型部相啮合,用于带动上支架以其所在弧线作为运动轨迹运动;所述第二齿轮与下齿型部相啮合,用于带动下支架以其所在弧线作为运动轨迹运动。
在其中一个实施例中,所述上齿型部与下齿型部相对设置,所述第一齿轮与第二齿轮位于上支架与下支架之间,且相啮合;
所述驱动组件还包括驱动电机,所述驱动电机用于驱动第一齿轮或第二齿轮。
在其中一个实施例中,所述驱动组件还包括驱动齿轮,所述驱动齿轮设置在驱动电机的输出轴上,且与第一齿轮或第二齿轮相啮合。
在其中一个实施例中,所述上齿型部与下齿型部相对设置,所述第一齿轮与第二齿轮位于上支架与下支架之间,且相啮合;
所述驱动组件还包括驱动电机,所述驱动电机用于直接驱动第一齿轮或第二齿轮转动。
在其中一个实施例中,所述上齿型部与下齿型部的模数相同,所述第一齿轮与第二齿轮的模数相同。
在其中一个实施例中,所述上齿型部与下齿型部同向设置,所述第一齿轮与第二齿轮之间通过齿轮组传动连接;
所述驱动组件还包括驱动电机,所述驱动电机用于驱动第一齿轮、第二齿轮或所述齿轮组中的任一齿轮。
在其中一个实施例中,所述驱动组件包括第一推杆和第二推杆,所述第一推杆和第二推杆分别与上支架和下支架的相铰接,所述第一推杆和第二推杆能够在动力装置的推拉作用下带动上支架和下支架分别以其所在弧线作为运动轨迹同向运动。
在其中一个实施例中,所述支撑组件包括驱动盒和若干定位轴承,所述若干定位轴承转动连接在驱动盒上,且定位轴承的外缘分别与上支架和下支架的上下两侧边相接触。
在其中一个实施例中,所述支撑组件还包括限位装置,所述限位装置设置在上支架和\或下支架与驱动盒之间,用于限制上支架和下支架相对驱动盒的运动范围。
在其中一个实施例中,所述限位装置包括限位柱和限位槽,所述限位槽开设在驱动盒上,所述限位柱的一端固定连接在上支架和\或下支架上,另一端设置在限位槽内,所述限位槽用于限制限位柱的运动范围。
在其中一个实施例中,所述上支架和下支架所在弧线的半径相同。
在其中一个实施例中,所述上支架和下支架所在弧线的圆心位于同一条竖直直线上。
本发明还提供了一种空调室内机,包括任一上述的面板驱动机构,所述上支架和下支架的外端与面板相铰接。
在其中一个实施例中,所述面板驱动机构为两组,分别设置在空调室内机机体的左右两侧。
在其中一个实施例中,所述上支架和下支架的外端分别设置有转轴,所述面板对应上支架和下支架的位置处分别设置有用于连接转轴的卡钩。
本发明的有益效果是:本发明面板驱动机构通过驱动组件带动两个弧形支架(上支架和下支架)运动,使两个弧形支架能够沿着其所在弧线运动,运动轨迹为弧线形,从而可以带动面板以弧线形轨迹打开进风口和出风口。本发明面板驱动机构结构零件简化,降低成本,运行轨迹以最小的位移为进风口和出风口创造尽量大的进出风面积,运行可靠。
本发明的目的之一是提供一种前面板运动机构,以期能够优化壁挂机空调的开启方式,使空调整体更加美观并有效减小空调室内机所需的空间。
本发明的另一目的还在于提供一种采用上述前面板运动机构的空调室内机。
为达到上述目的,本发明所提供的前面板运动机构,包括前面板和驱动组件,所述前面板上设置有具有开口的变形卡口,所述驱动组件用于与所述前面板相连的一端设置有安装轴端,所述安装轴端由所述变形卡口的开口处嵌入所述变形卡口内与所述前面板可转动连接。
优选的,所述变形卡口为圆弧形勾状卡口,且所述变形卡口的开口处所对应的圆心角不大于60°。
优选的,所述变形卡口的开口朝向所述前面板的前下方。
优选的,所述驱动组件包括:
位于室内机壳体内,且可正向和反向转动的主动齿轮;
与所述主动齿轮啮合,且滑动设置于所述室内机壳体中的弧形齿条,所述弧形齿条的凹面朝上,且所述弧形齿条的前端设置有所述安装轴端。
优选的,所述弧形齿条包括与所述前面板的上端可转动连接的上部弧形齿条,和与所述前面板的下端可转动连接的下部弧形齿条,所述上部弧形齿条的凸面设置有上部啮合齿,所述下部弧形齿条的凹面设置有与所述上部啮合齿模数相同的下部啮合齿,所述主动齿轮位于所述上部弧形齿条与所述下部弧形齿条之间,且通过中间传动机构带动所述上部弧形齿条和所述下部弧形齿条运动。
优选的,所述前面板上用于与所述上部弧形齿条的安装轴端配合的变形卡口为圆弧形勾状卡口,且所述变形卡口的开口朝向所述前面板的前下方;
所述前面板上用于与所述下部弧形齿条的安装轴端配合的变形卡口由相
对设置的上端卡爪和下端卡爪构成。
优选的,所述上端卡装和所述下端卡爪上还设置有方便所述下部弧形齿条的安装轴端嵌入所述变形卡口内的导向斜面。
优选的,所述中间传动机构包括相互啮合的第一中间齿轮和第二中间齿轮,所述第一中间齿轮与所述下部弧形齿条啮合,所述第二中间齿轮与所述上部弧形齿条啮合,所述主动齿轮与所述第一中间齿轮或所述第二中间齿轮啮合。
优选的,还包括罩设在所述上部弧形齿条外部的上部导向壳体,和罩设在所述下部弧形齿条外部的下部导向壳体,所述上部导向壳体的凸面开设有沿自身长度方向延伸,且供所述第二中间齿轮穿入的上部让位槽,所述下部导向壳体的凹面开设有沿自身长度方向延伸,且供所述第一中间齿轮穿入的下部让位槽,所述前面板运动机构还包括:
设置在所述室内机壳体内部,并分别与所述上部导向壳体的凸面和所述下部导向壳体的凹面配合的第一导向轴承;
设置在所述室内机壳体内部,并分别与所述上部导向壳体的凹面,以及所述下部导向壳体的凸面配合的第二导向轴承,所述第一导向轴承和所述第二导向轴承构成供所述上部弧形齿条和所述下部弧形齿条运动的滑道。
优选的,所述第一导向轴承和所述第二导向轴承的结构相同,且均包括芯轴和可转动地设置在所述芯轴上的转动套。
优选的,所述室内机壳体中设置有滑道,所述弧形齿条的侧面设置有可嵌入所述滑道内的滑块,通过所述滑块与所述滑道的配合实现所述弧形齿条与所述室内机壳体的可滑动连接。
优选的,在所述空调室内机的长度方向上,所述弧形齿条位于所述空调室内机的中部。
优选的,所述上部弧形齿条和所述下部弧形齿条均为两个,且在所述空调室内机的长度方向上,两个所述上部弧形齿条靠近所述空调室内机的两侧设置,所述下部弧形齿条也靠近所述空调室内机的两侧设置。
本发明中所公开的空调室内机,包括前面板运动机构,该前面板运动机构为上述任意一项中所公开的前面板运动机构。
本发明中所公开的前面板运动机构,由于前面板与驱动组件的前端通过变
形卡口与安装轴端配合实现了可转动连接,因而当驱动组件带动前面板向前上方运动时,在前面板自身重力的作用下,前面板能够绕驱动组件的前端转动,因而能够始终保持竖直状态,当打开完成后,前面板保持竖直,并且其位于空调室内机壳体的前上方,前面板与空调室内机壳体之间形成了出风口,这不仅使得空调开机口更具美观性,而且还有效减小了空调开机过程中所需占用的空间,优化了空调壁挂机前面板的开启方式。
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。
图1为本发明实施例提供的面板驱动机构驱动面板打开后的结构示意图;
图2为本发明实施例提供的面板驱动机构驱动面板关闭后的结构示意图;
图3为本发明实施例的面板驱动机构的关闭状态的结构示意图;
图4为本发明实施例的面板驱动机构的打开状态的结构示意图;
图5为本发明实施例的面板驱动机构中上支架和下支架的尺寸示意图;
图6为本发明实施例中所公开的前面板运动机构在闭合时的结构示意图;
图7为本发明实施例中所公开的前面板运动机构在打开时的结构示意图;
图8为本发明实施例中所公开的与上部弧形齿条配合的变形卡口的放大图;
图9为本发明实施例中所公开的与下部弧形齿条配合的变形卡口的放大图。
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
如图1和图2所示,本发明实施例提供的面板驱动机构,包括第一支架
12和第二支架19,其中,第一支架12的运动轨迹和第二支架19的运动轨迹位于同一平面内,即第一支架12和第二支架19在同一平面内运动。
本发明提供的面板驱动机构中,第一支架12的运动轨迹和第二支架19的运动轨迹位于同一平面内,则实现了第一支架12和第二支架19设置在同一平面上,从而减小了驱动盒的厚度,减小了驱动盒占用的空间。
上述面板驱动机构中,第一支架12和第二支架19均为齿条,上述面板驱动机构还包括驱动第一支架12和第二支架19同向运动的齿轮机构。
可以理解的是,齿轮机构驱动第一支架12和第二支架19同向运动,是指第一支架12和第二支架19沿同一方向移动,以保证与第一支架12和第二支架19相连的面板实现关闭和打开。具体地,第一支架12被推出向外运动,则第二支架19也被推出向外运动;第一支架12向内运动,则第二支架19也向内运动。此处,内和外,分别指驱动盒体15的内部和外部。
上述面板驱动机构中,第一支架12和第二支架19还可为其他结构,并不局限于齿条,例如连杆等。若第一支架12和第二支架19为其他结构,对于驱动第一支架12和第二支架19同向运动的机构可根据实际需要进行选择,本发明实施例对此不做限定。
根据齿轮机构的特点,可优先选择上述第一支架12和第二支架19通过齿轮机构限位连接。这样,齿轮机构在传递运动的同时,还实现对第一支架12和第二支架19的限位,便于保证第一支架12和第二支架19在同一平面内运动,较现有技术中单独设置限位部件相比,有效减少了限位部件,简化了结构,提高了装配效率;而且,利用齿轮机构进行限位,提高了限位可靠性。
当然,也可选择第一支架12和第二支架19不采用齿轮机构进行限位,而是采用其他的限位结构或者限位部件进行限位,并不局限于上述实施例。
上述面板驱动机构中,第一支架12和第二支架19通过齿轮机构限位连接,该齿轮机构存在多种结构。按齿轮机构的主动齿轮数目进行分类,主要有两类,一类主动齿轮16为一个,另一类主动齿轮16为两个。
为了简化结构,优先选择主动齿轮16为一个,具体地,上述齿轮机构包括一个主动齿轮16和一个从动齿轮组件,主动齿轮16通过从动齿轮组件驱动第一支架12和第二支架19同向运动。
可以理解的是,由于从动齿轮组件与第一支架12和第二支架19的配合关
系为啮合,则从动齿轮组件通过与第一支架12和第二支架19的啮合实现限位。
上述齿轮机构中,从动齿轮组件包括:与第一支架12啮合的第一从动齿轮14,与第二支架19啮合的第二从动齿轮17。可选择第一从动齿轮14和第二从动齿轮17中的一者与主动齿轮16啮合,此时,第一从动齿轮14和第二从动齿轮17啮合或者通过连接齿轮相连;还可选择主动齿轮16通过传递齿轮与第一从动齿轮14和第二从动齿轮17相连,例如,主动齿轮16与连接齿轮啮合,第一从动齿轮14和第二从动齿轮17中,一者与连接齿轮啮合,另一者与连接齿轮通过传递齿轮相连,也可选择第一从动齿轮14和第二从动齿轮17均通过传递齿轮与连接齿轮相连。
上述齿轮机构中,对于连接齿轮和传递齿轮的数目和大小,根据实际需要进行设计,本发明实施例对此不做限定。
为了保证第一支架12和第二支架19以相同速度运动,上述第一从动齿轮14和第二从动齿轮17的模数相同,第一从动齿轮14和第二从动齿轮17的齿数相同。
对于第一从动齿轮14和第二从动齿轮17的模数、齿数的具体数值,可根据实际需要进行设计,本发明实施例对此不做限定。对于第一从动齿轮14和第二从动齿轮17的位置可以根据第一支架12和第二支架19的位置或尺寸进行调整。
上述面板驱动机构中,若主动齿轮16为两个,则上述齿轮机构包括:第一主动齿轮,第二主动齿轮,相连的第一从动齿轮组件和第二从动齿轮组件,其中,第一主动齿轮通过第一从动齿轮组件驱动第一支架12运动,第二主动齿轮通过第二从动齿轮组件驱动第二支架19运动。
可以理解的是,第一从动齿轮组件和第二从动齿轮组件所包括的从动齿轮可为一个,也可为两个以上。本发明实施例对第一从动齿轮组件和第二从动齿轮组件的具体结构不做限定,只要能够驱动第一支架12和第二支架19同向运动运动即可。第一主动齿轮通过第一从动齿轮组件驱动第一支架12运动,则表明第一从动齿轮组件的一个从动齿轮与第一支架12啮合;同理,第二从动齿轮组件的一个从动齿轮与第二支架19啮合。第一从动齿轮组件和第二从动齿轮组件相连,是指第一从动齿轮组件的一个从动齿轮与第二从动齿轮组件的一个从动齿轮啮合,以保证第一支架12和第二支架19的限位连接。
上述面板驱动机构中,还可根据实际需要选择其他结构的齿轮机构,只有能够驱动第一支架12和第二支架19同向运动运动。
进一步地,齿轮机构位于第一支架12和第二支架19之间。这样,进一步提高了限位性能,使得第一支架12与第一支架19之间的距离在合理范围内,保证了运动轨迹。
第一支架12和第二支架19可以相同速度运动,也可以不同速度运动。若二者以相同速度运动,则第一支架12和第二支架19均与面板固定连接;若二者以不同速度运动,则第一支架12和第二支架19中至少一者与面板可滑动连接,以保证面板的开启和关闭。
为了简化结构,方便设置,优先选择齿轮机构驱动第一支架12和第二支架19同速运动。
对于第一支架12和第二支架19的形状,亦需要根据实际需要进行设计。优选地,上述第一支架12和第二支架19均呈弧形。可以理解的是,第一支架12和第二支架19均向同一方向凸出。
对于第一支架12和第二支架19的弧度、长度,根据实际需要进行设计,本发明实施例对此不做限定。
当然,也可选择第一支架12和第二支架19为其他形状,例如直线型。
上述面板驱动机构中,如图2所示,空调器处于关闭状态,开机时,电机驱动主动齿轮16,带动第一从动齿轮14和第二从动齿轮17转动。第一从动齿轮14带动第一支架12向外推出,第二从动齿轮17带动第二支架19也向外运动,面板11和第一支架12、第二支架19之间采用卡勾配合,面板11也就随之打开。如图1所示,面板11打开到极限位置,关闭空调时,电机驱动主动齿轮16,主动齿轮16带动第一从动齿轮14和第二从动齿轮17,第一从动齿轮14带动第一支架12向内收回,第二从动齿轮17带动第二支架19向内收回,使面板11闭合。
通常出风口或者进风口均设在竖直板上,为了方便关闭面板,优先选择第一支架12所对应的圆心和第二支架19所对应的圆心连线为竖直直线。
可以理解的是,第一支架12所对应的圆心和第二支架19所对应的圆心连线为竖直直线,是指采用上述面板驱动机构的空调安装后,即图1和图2所示的状态,两个圆心的连线为竖直直线。
当然,若出风口或者进风口不在竖直板上,则需要调整第一支架12所对应的圆心和第二支架19所对应的圆心的相对位置关系。
基于上述实施例提供的面板驱动机构,本发明实施例还提供了一种空调器,该空调器包括:面板11,与面板11相连的面板驱动机构;其中,面板驱动机构为上述实施例所述的面板驱动机构。
由于上述实施例提供的面板驱动机构具有上述技术效果,本发明实施例提供的空调器具有上述实施例提供的面板驱动机构,则本发明实施例提供的空调器也具有相应的技术效果,本文不再赘述。
优选地,上述面板11为进风面板。当然,也可选择上述面板11为出风面板,根据实际需要进行选择。
上述空调器中,面板驱动机构通常设置于驱动盒体15内,形成驱动盒。具体地,主动齿轮16、从动齿轮组件均位于驱动盒体15内,驱动盒体15具有供第二支架19和第一支架12伸出的通孔。
为了便于第二支架19和第一支架12沿设定轨迹运动,上述驱动盒体15内设有:供第一支架12运动的上导向结构,供第二支架19运动的下导向结构。通常下导向结构和上导向结构均为导向槽151,第一支架12和第二支架19均具有与导向槽151配合的导向柱。
为了进一步限位,上述面板驱动机构还包括:沿第一支架12的宽度方向限位第一支架12的第一限位垫片13;沿第二支架19的宽度方向限位第二支架19的第二限位垫片18;其中,第一限位垫片13与第二限位垫片18均固定于驱动盒体15内。
优选地,第一限位垫片13和第二限位垫片18均为三个,两个第一限位垫片13相对设于第一支架12的两侧,另一个第一限位垫片13和第一从动齿轮14相对设于第一支架12的两侧;两个第二限位垫片18相对设于第二支架19的两侧,另一个第二限位垫片18和第二从动齿轮17相对设于第二支架19的两侧。
传统壁挂空调机的出风口是露在空调内机壳体外边的,容易进灰尘及影响外观。为了使壁挂式空调实现全封闭外观,且不能阻碍空调的进出风结构,家用壁挂式空调需要设计一种运动机构在空调运行时把面板支撑起来将出风口
打开,并加大进风面积。同时在空调停止运行时将面板闭合,使整改空调内机形成一种全封闭状态。现有的一些面板运动机构的常用结构为行星齿轮带动,结构较为复杂。所以如何去掉行星齿轮,使面板运动机构的结构优化简洁及运行可靠是一个很大的难题。
本发明提供了一种面板驱动机构,用于安装在空调室内机上,控制面板开合,在空调运行时向外打开面板,为空调进风口和出风口创造出较大的进出风面积;在空调关闭时向内回收面板,使面板将进风口和出风口封闭,避免外界的灰尘进入空调室内机中。但本发明的面板驱动机构并不局限于壁挂式空调,也可应用于柜式空调,甚至可以应用于加湿器、空气净化器等电器中。
参见图3和图4所示,本发明的面板驱动机构包括上支架2110、下支架2120、支撑组件和驱动组件,上支架2110和下支架2120为弯曲方向相同的弧形支架,上支架2110和下支架2120的一端用于与面板2200相铰接。上支架2110和下支架2120设置在支撑组件中,驱动组件用于驱动上支架2110和下支架2120分别以其所在弧线作为运动轨迹同向运动,从而可以带动面板2200以弧线形轨迹打开进风口和出风口,运行轨迹以最小的位移为空调进风口和出风口创造出较大的进出风面积。
在本实施方式中,上支架2110和下支架2120上分别设置有上齿型部2111和下齿型部2121,驱动组件包括第一齿轮2130和第二齿轮2140,第一齿轮2130与上齿型部2111相啮合,用于带动上支架2110以其所在弧线作为运动轨迹运动;第二齿轮2140与下齿型部2121相啮合,用于带动下支架2120以其所在弧线作为运动轨迹运动。以齿轮驱动齿条,从而带动上支架2110和下支架2120运动的方式,使驱动组件的结构最简单,且最稳定。
其中上支架2110和下支架2120上设置的上齿型部2111和下齿型部2121既可以是在上支架2110和下支架2120上直接加工出齿,也可以是将加工有齿的零件固定在上支架2110和下支架2120上,例如将弧形齿条固定在上支架2110和下支架2120上。
进一步的,上齿型部2111与下齿型部2121相对设置,即上齿型部2111
设置在上支架2110的弧形外侧,下齿型部2121设置在下支架2120的弧形内侧,第一齿轮2130与第二齿轮2140位于上支架2110与下支架2120之间,且相啮合;驱动组件还包括驱动电机,驱动电机用于驱动第一齿轮2130或第二齿轮2140。第一齿轮2130与第二齿轮2140相啮合,可以使上支架2110和下支架2120保持同步运动,且只需要一个驱动电机就可以同时带动上支架2110和下支架2120运动。
更进一步的,驱动组件还包括驱动齿轮2150,驱动齿轮2150设置在驱动电机的输出轴上,且与第一齿轮2130或第二齿轮2140相啮合。驱动电机通过驱动齿轮2150带动第一齿轮2130或第二齿轮2140,有利于调整电机与齿轮之间的传动减速比,降低电机成本。
当需要打开面板2200时,驱动电机带动驱动齿轮2150逆时针转动,驱动齿轮2150带动第二齿轮2140顺时针转动,第二齿轮2140带动第一齿轮2130逆时针转动,上齿型部2111和下齿型部2121在第一齿轮2130和第二齿轮2140驱动下向上支架2110和下支架2120的外端方向运动,从而带动面板2200按照弧线轨迹运动打开进风口和出风口。
当需要闭合面板2200时,驱动电机带动驱动齿轮2150顺时针转动,驱动齿轮2150带动第二齿轮2140逆时针转动,第二齿轮2140带动第一齿轮2130顺时针转动,上齿型部2111和下齿型部2121在第一齿轮2130和第二齿轮2140驱动下向上支架2110和下支架2120的内端方向运动,从而带动面板2200按照弧线轨迹运动返回初始位置,封闭进风口和出风口。
除了上述实施方式之外,还存在另一个实施方式:上齿型部与下齿型部相对设置,第一齿轮与第二齿轮位于上支架与下支架之间,且相啮合;驱动组件还包括驱动电机,驱动电机用于直接驱动第一齿轮或第二齿轮转动。采用驱动电机直接驱动第一齿轮或第二齿轮,省略驱动齿轮,使面板驱动机构的体积更小,适应产品小型化的需求。
在上述两种实施方式中,上齿型部2111与下齿型部2121的模数相同,第
一齿轮2130与第二齿轮2140的模数相同。齿轮和齿条的模数相同,可以使上支架2110和下支架2120运动的同步性更好,面板的运动更加平稳。
当然还存在第三种实施方式:上齿型部2111与下齿型部2121同向设置,即上齿型部2111和下齿型部2121设置在上支架2110和下支架2120的弧形内侧或外侧的相同侧,第一齿轮2130与第二齿轮2140之间通过齿轮组传动连接;驱动组件还包括驱动电机,驱动电机用于驱动第一齿轮2130、第二齿轮2140或齿轮组中的任一齿轮。即使上齿型部2111和下齿型部2121同向设置,也可以采用齿轮组将第一齿轮2130和第二齿轮2140关联起来,使第一齿轮2130和第二齿轮2140同步运转,保证上支架2110和下支架2120运动的同步性。
除了上述以齿轮齿条作为驱动组件的实施方式以外,驱动组件还可以采用其他方式,驱动组件包括第一推杆和第二推杆,第一推杆和第二推杆分别与上支架2110和下支架2120的相铰接,第一推杆和第二推杆能够在动力装置的推拉作用下带动上支架2110和下支架2120分别以其所在弧线作为运动轨迹同向运动。例如采用油缸作为动力装置,将油缸的活塞杆与第一推杆相铰接,通过活塞杆的往复运动使第一推杆对上支架2110产生推拉作用力,使上支架2110可以以其所在弧线作为运动轨迹运动,同理,第二推杆也可以采用相同的方式对下支架2120产生推拉作用力,使下支架2120可以以其所在弧线作为运动轨迹运动。这种驱动组件省略了齿轮、齿条,同样可以实现本发明的目的,使结构更简单,运行更稳定。
具体的,支撑组件包括驱动盒2160和若干定位轴承2170,若干定位轴承2170转动连接在驱动盒2160上,且定位轴承2170的外缘分别与上支架2110和下支架2120的上下两侧边相接触。定位轴承2170可以使上支架2110和下支架2120的运行更加平稳,不易产生晃动,且可以保证上支架2110和下支架2120的运行轨迹不会脱离其所在弧线。
进一步的,支撑组件还包括限位装置,限位装置设置在上支架2110和\或下支架2120与驱动盒2160之间,用于限制上支架2110和下支架2120相对驱
动盒2160的运动范围。如果上支架2110和下支架2120为同步运动方式,则限位装置只需要安装在上支架2110或下支架2120其一上即可;如果上支架2110和下支架2120为独立的运动方式,可以在上支架2110和下支架2120上都设置限位装置,分别对上支架2110和下支架2120进行限位。
在图3和图4所示的实施方式中,限位装置包括限位柱2180和限位槽2190,限位槽2190开设在驱动盒2160上,限位柱2180的一端固定连接在上支架2110和\或下支架2120上,另一端设置在限位槽2190内,限位槽2190用于限制限位柱2180的运动范围。这种限位方式简单,且稳定,并且对上支架2110、下支架2120的运动轨迹也有一定保障。
参见图5所示,作为一种优选的实施方式,上支架2110和下支架2120所在弧线的半径r1和r2相同,则上支架2110和下支架2120的运行轨迹完全相同,可以带动面板始终保持平行的方式运动,节省运动空间,避免发生碰撞。
进一步的,上支架2110和下支架2120所在弧线的圆心O1和O2位于同一条竖直直线上,则可以使面板2200在运动过程中也始终保持竖直的状态,在水平方向上不会占用太多运动空间,避免面板发生磕碰。
本发明还提供一种空调室内机,包括以上任一实施方式的面板驱动机构,上支架2110和下支架2120的外端与面板2200相铰接,其中具体的铰接方式为:上支架2110和下支架2120的外端分别设置有转轴2112,面板2200对应上支架2110和下支架2120的位置处分别设置有用于连接转轴2112的卡钩2210;当然也可以采用插销螺钉固定转轴等铰接形式。
为了保证面板2200开合过程的稳定性,面板驱动机构为两组,分别设置在空调室内机机体的左右两侧。
目前室内壁挂机的前面板都是固定不动的,前面板通过卡扣与壁挂机的壳体相连,空调出风口开设在前面板下部,出风口位置设置导风板,当空调开启时,导风板打开,出风口向外吹风,空调关闭后,导风板闭合。
但是目前室内壁挂机的导风板在闭合时无法将出风口完全封闭,导风板与
空调的出风口处留有较大缝隙,这使得外界灰尘容易通过该缝隙进入到空调室内机的内部,对空调室内机造成污染。
因此,面板可开启式的室内壁挂机应运而生,该种壁挂机在空调开启时,前面板向前向上运动,从而使前面板与壁挂机壳体之间产生缝隙供空调出风,在空调关闭时,前面板向相反方向运动,与壁挂机壳体完全扣合,以避免壁挂机内部进入灰尘。
然而,目前壁挂机空调在开启时其前面板在驱动机构的带动下底部向前向上翻开,从而使底部的出风口露出,虽然能够实现前面板的整体开启,但是打开之后的前面板处于倾斜状态,这不仅影响室内机空调整体的美观性,而且还需占用较大的翻转空间。
因此,如何能够优化壁挂机空调的开启方式是目前本领域技术人员亟需解决的技术问题。
本发明的核心之一是提供一种前面板运动机构,以期能够优化壁挂机空调的开启方式,使空调整体更加美观并有效减小空调室内机所需的空间。
本发明的另一核心还在于提供一种采用上述前面板运动机构的空调室内机。
为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。
请参考图6至图9,图6为本发明实施例中所公开的前面板运动机构在闭合时的结构示意图,图7为本发明实施例中所公开的前面板运动机构在打开时的结构示意图,图8为本发明实施例中所公开的与上部弧形齿条配合的变形卡口的放大图,图9为本发明实施例中所公开的与下部弧形齿条配合的变形卡口的放大图。
本发明所公开的前面板运动机构中,包括前面板310和驱动组件,并且前面板310上设置有具有开口的变形卡口39,驱动组件用于与前面板310相连的一端设置有安装轴端38,安装轴端38由变形卡口39的开口处嵌入变形卡口39内部并与前面板310可转动连接。
上述实施例中的前面板运动机构,由于前面板310与驱动组件的前端通过变形卡口39与安装轴端38配合实现了可转动连接,因而当驱动组件带动前面板310向前上方运动时,在前面板310自身重力的作用下,其能够绕驱动组件
的前端转动,因而能够始终保持竖直状态,当打开完成后,前面板310保持竖直,并且其位于空调室内机壳体的前上方,前面板310与空调室内机壳体之间形成了出风口,这不仅使得空调开机口更具美观性,而且还有效减小了空调开机过程中所需占用的空间,优化了空调壁挂机前面板的开启方式。
采用变形卡口39与驱动组件前端的安装轴端38配合安装,有效提高了安装的便利性,无需任何紧固件,仅需将安装轴端38安入变形卡口39内即实现了弧形齿条前端与前面板310的可转动连接。
更进一步的,考虑到变形卡口39与驱动组件前端的安装轴端配合的可靠性,本实施例中的变形卡口39优选的为圆弧形勾状卡口,如图8中所示,并且该变形卡口39的开口处所对应的圆心角不大于60°,以保证变形卡口39对安装轴端38的包裹性,避免安装轴端38的脱出,该种形状的变形卡口39也可称为鹰嘴状变形卡口。
由于安装轴端38在运动时是向前上方运动,为了进一步避免安装轴端38的脱出,本实施例中的变形卡口39的开口朝向前面板310的前下方,如图8中所示。
在本发明实施例中,驱动组件具体包括主动齿轮32和弧形齿条,其中,主动齿轮32位于室内机壳体31内,并且该主动齿轮32在驱动机构的带动下可以实现正转和反转,弧形齿条滑动设置在室内机壳体31中,并且弧形齿条与主动齿轮32啮合,弧形齿条的凹面朝上,其前端设置有上述安装轴端,以实现与空调室内机的前面板310的可转动连接。
上述实施例中所公开的前面板运动机构由于弧形齿条滑动设置在室内机壳体中,并且弧形齿条的凹面朝上,其前端与空调室内机的前面板310可转动连接,当空调室内机打开时,在主动齿轮32的带动下,弧形齿条向外伸出,由于弧形齿条的形状,其前端将带动前面板310向前上方运动,而前面板310与弧形齿条的前端为可转动连接,因而在前面板310自身重力的作用下,前面板310能够始终保持竖直状态,当打开完成后,前面板310保持竖直,并且其位于室内机壳体31的前上方,前面板310与室内机壳体31之间形成了出风口;而在空调室内机关闭时,主动齿轮32向相反方向转动即可。
由此可见,上述实施例中所公开的技术方案利用弧形齿条的特殊形状,仅通过齿轮和齿条的配合即达到了使前面板向前上方运动的效果,同时弧形齿条
与前面板310的可转动连接,保证了前面板310始终处于竖直状态,相比于现有技术,该种前面板运动机构结构更加简单,装配更加便捷,同时占用的室内机空间也更小。
本领域技术人员不难理解的是,弧形齿条可以设置一个也可设置多个,当弧形齿条设置一个时,在空调室内机的长度方向上,该弧形齿条应当位于空调室内机的中部,以避免前面板310的两侧产生倾斜。
在上下方向上,为了保证前面板310运动的稳定性,本实施例中具体设置了两个弧形齿条,如图6和图7中所示,弧形齿条具体包括与前面板310的上端可转动连接的上部弧形齿条331和与前面板310的下端可转动连接的下部弧形齿条332,上部弧形齿条331的凸面设置有上部啮合齿,下部弧形齿条332的凹面设置有与上部啮合齿模数相同的下部啮合齿,主动齿轮32位于上部弧形齿条331和下部弧形齿条332之间,并且通过中间传动机构带动上部弧形齿条331和下部弧形齿条332运动。
在设计时尤其注意,上部弧形齿条331和下部弧形齿条332在运动时需要保证同步性,上部弧形齿条331向上托举前面板310多大距离,下部弧形齿条332也应当向上托举前面板310多大距离,上部弧形齿条331向前推出前面板310多大距离,下部弧形齿条332也应当向前推出前面板310多大距离。运动的同步性主要依靠对弧形齿条的弧度、齿条的齿数和模数进行设计来保证。
与此同时,还可对变形卡口39进行优化设计,如图6至9中所示,前面板310上用于与上部弧形齿条331的安装轴端38配合的变形卡口39为圆弧形勾状卡口,并且该变形卡口39的开口朝向前面板前下方;前面板310上用于与下部弧形齿条332的安装轴端38配合的变形卡口39由相对设置的上端卡爪和下端卡爪构成。
上部的变形卡口39可以有效防止安装轴端38的脱出,而下部的变形卡口39可以方便下部弧形齿条332的装配。更进一步的,上端卡爪和下端卡爪上还设置有方便下部弧形齿条332的安装轴端38嵌入变形卡口39内的导向斜面。
如图6和图7中所示,本发明实施例中的中间传动机构包括第一中间齿轮34和第二中间齿轮35,第一中间齿轮34和第二中间齿轮35的布置形式不受局限,例如在一种方式中,第一中间齿轮34和第二中间齿轮35啮合,并且第
一中间齿轮34与下部弧形齿条332啮合,第二中间齿轮35与上部弧形齿条331啮合,主动齿轮32与第一中间齿轮34或第二中间齿轮35中的任意一个啮合。这样设置可以保证主动齿轮32的动力通过第一中间齿轮34和第二中间齿轮35分别传递至下部弧形齿条332和上部弧形齿条331上。在另一种方式中,第一中间齿轮34与下部弧形齿条332啮合,第二中间齿轮35与上部弧形齿条331啮合,主动齿轮32设置在第一中间齿轮34和第二中间齿轮35之间,并分别与第一中间齿轮34和第二中间齿轮35啮合,主动齿轮32的动力通过第一中间齿轮34和第二中间齿轮35分别传递至下部弧形齿条332和上部弧形齿条331上。
可以理解的是,弧形齿条与室内机壳体31的连接方式也包括多种,例如在室内机壳体31上设置滑道,弧形齿条的侧面设置有可嵌入滑道内的滑块,滑块与滑道配合后实现弧形齿条与室内机壳体31的可滑动连接。
虽然上述方法可以实现弧形齿条在室内机壳体31中的滑动连接,但是其运行起来阻力和噪音较大,对于越来越追求静音效果的空调室内机而言会带来不利影响,为此本实施例中提供了另外一种弧形齿条与室内机壳体31的配合方式,请参考图6和图7,在上部弧形齿条331的外部罩设有上部导向壳体3311,在下部弧形齿条332外部罩设有下部导向壳体3322,上部导向壳体3311的凸面开设有沿自身长度方向延伸,并供第二中间齿轮35穿入的上部让位槽,该让位槽可以保证第二中间齿轮35与上部弧形齿条331啮合,并允许上部弧形齿条331进行前后运动,下部导向壳体3322的凹面开设有沿自身长度方向延伸,并且供第一中间齿轮34穿入的下部让位槽,下部让位槽可以保证第一中间齿轮34与下部弧形齿条332啮合,并允许下部弧形齿条332进行前后运动,在室内机壳体31内部还设置有第一导向轴承36和第二导向轴承37,其中第一导向轴承36与上部导向壳体3311的凸面和下部导向壳体3322的凹面配合;第二导向轴承37与上部导向壳体3311的凹面和下部导向壳体3322的凸面配合,第一导向轴承36和第二导向轴承37构成上部弧形齿条331和下部弧形齿条332运动的滑道。
在上部弧形齿条331和下部弧形齿条332前后运动时,第一导向轴承36和第二导向轴承37配合,将上部弧形齿条331和下部弧形齿条332与室内机壳体31之间的滑动转化为滚动运动,从而有效减小上部弧形齿条331和下部
弧形齿条332在运动过程中所受到的阻力并减小噪音,这不仅降低了空调室内机的能耗,还使得用户的舒适性得以提升。
第一导向轴承36和第二导向轴承37的结构相同,并且均包括芯轴和可转动地设置在芯轴上的转动套,当然,转动套与芯轴之间应当设置滚珠,以保证转动套在绕芯轴转动时具有较小的阻力。
为了进一步保证前面板310运动的稳定性,上部弧形齿条331和下部弧形齿条332可以均设置有两个,在室内机空调的长度方向上,两个上部弧形齿条331靠近空调室内机的两侧设置,两个下部弧形齿条332也靠近空调室内机的两侧设置,与此同时,主动齿轮32可设置两个,或者主动齿轮32应当设置为长条形主动齿轮,以便其同时与左右两侧的第一中间齿轮34或第二中间齿轮35相啮合。
除此之外,本发明中还公开了一种空调室内机,包括前面板运动机构,该前面板运动机构为上述任意一实施例中所公开的前面板运动机构。
由于采用了上述前面板运动机构,因而该空调室内机兼具上述前面板运动机构相应的技术优点,本文中对此不再进行赘述。
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。
Claims (38)
- 一种面板驱动机构,包括第一支架(12)和第二支架(19),其特征在于,所述第一支架(12)的运动轨迹和所述第二支架(19)的运动轨迹位于同一平面内。
- 根据权利要求1所述的面板驱动机构,其特征在于,所述第一支架(12)和所述第二支架(19)均为齿条,所述面板驱动机构还包括驱动所述第一支架(12)和所述第二支架(19)同向运动的齿轮机构。
- 根据权利要求2所述的面板驱动机构,其特征在于,所述第一支架(12)和所述第二支架(19)通过所述齿轮机构限位连接。
- 根据权利要求3所述的面板驱动机构,其特征在于,所述齿轮机构包括一个主动齿轮(16)和一个从动齿轮组件,所述主动齿轮(16)通过所述从动齿轮组件驱动所述第一支架(12)和第二支架(19)同向运动。
- 根据权利要求4所述的面板驱动机构,其特征在于,所述从动齿轮组件包括:与所述第一支架(12)啮合的第一从动齿轮(14),与所述第二支架(19)啮合的第二从动齿轮(17);其中,所述第一从动齿轮(14)和所述第二从动齿轮(17)中的一者与所述主动齿轮(16)啮合,所述第一从动齿轮(14)和所述第二从动齿轮(17)啮合或者通过连接齿轮相连。
- 根据权利要求5所述的面板驱动机构,其特征在于,所述第一从动齿轮(14)和所述第二从动齿轮(17)的模数相同,所述第一从动齿轮(14)和所述第二从动齿轮(17)的齿数相同。
- 根据权利要求3所述的面板驱动机构,其特征在于,所述齿轮机构包括:第一主动齿轮,第二主动齿轮,相连的第一从动齿轮组件和第二从动齿轮组件,其中,所述第一主动齿轮通过所述第一从动齿轮组件驱动所述第一支架(12)运动,所述第二主动齿轮通过所述第二从动齿轮组件驱动所述第二支架(19)运动。
- 根据权利要求2所述的面板驱动机构,其特征在于,所述齿轮机构驱动所述第一支架(12)和第二支架(19)同速运动。
- 根据权利要求1所述的面板驱动机构,其特征在于,所述第一支架(12)和所述第二支架(19)均呈弧形。
- 根据权利要求9所述的面板驱动机构,其特征在于,所述第一支架(12)所对应的圆心和所述第二支架(19)所对应的圆心连线为竖直直线。
- 一种空调器,包括:面板(11),与所述面板(11)相连的面板驱动机构;其特征在于,所述面板驱动机构为如权利要求1-10中任意一项所述的面板驱动机构。
- 根据权利要求11所述的空调器,其特征在于,所述面板(11)为进风面板。
- 一种面板驱动机构,其特征在于,包括:上支架(2110)和下支架(2120),所述上支架(2110)和下支架(2120)为弯曲方向相同的弧形支架,上支架(2110)和下支架(2120)的一端用于与面板(2200)相铰接;支撑组件,所述上支架(2110)和下支架(2120)设置在支撑组件中;驱动组件,所述驱动组件用于驱动上支架(2110)和下支架(2120)分别以其所在弧线作为运动轨迹同向运动。
- 根据权利要求13所述的面板驱动机构,其特征在于,所述上支架(2110)和下支架(2120)上分别设置有上齿型部(2111)和下齿型部(2121);所述驱动组件包括第一齿轮(2130)和第二齿轮(2140),所述第一齿轮(2130)与上齿型部(2111)相啮合,用于带动上支架(2110)以其所在弧线作为运动轨迹运动;所述第二齿轮(2140)与下齿型部(2121)相啮合,用于带动下支架(2120)以其所在弧线作为运动轨迹运动。
- 根据权利要求14所述的面板驱动机构,其特征在于,所述上齿型部(2111)与下齿型部(2121)相对设置,所述第一齿轮(2130)与第二齿轮(2140)位于上支架(2110)与下支架(2120)之间,且相啮合;所述驱动组件还包括驱动电机,所述驱动电机用于驱动第一齿轮(2130)或第二齿轮(2140)。
- 根据权利要求15所述的面板驱动机构,其特征在于,所述驱动组件还包括驱动齿轮(2150),所述驱动齿轮(2150)设置在驱动电机的输出轴上,且与第一齿轮(2130)或第二齿轮(2140)相啮合。
- 根据权利要求14所述的面板驱动机构,其特征在于,所述上齿型部(2111)与下齿型部(2121)相对设置,所述第一齿轮(2130)与第二齿轮(2140)位于上支架(2110)与下支架(2120)之间,且相啮合;所述驱动组件还包括驱动电机,所述驱动电机用于直接驱动第一齿轮(2130)或第二齿轮(2140)转动。
- 根据权利要求15至17任一所述的面板驱动机构,其特征在于,所述上齿型部(2111)与下齿型部(2121)的模数相同,所述第一齿轮(2130)与第二齿轮(2140)的模数相同。
- 根据权利要求14所述的面板驱动机构,其特征在于,所述上齿型部(2111)与下齿型部(2121)同向设置,所述第一齿轮(2130)与第二齿轮(2140)之间通过齿轮组传动连接;所述驱动组件还包括驱动电机,所述驱动电机用于驱动第一齿轮(2130)、第二齿轮(2140)或所述齿轮组中的任一齿轮。
- 根据权利要求13所述的面板驱动机构,其特征在于,所述驱动组件包括第一推杆和第二推杆,所述第一推杆和第二推杆分别与上支架(2110)和下支架(2120)的相铰接,所述第一推杆和第二推杆能够在动力装置的推拉作用下带动上支架(2110)和下支架(2120)分别以其所在弧线作为运动轨迹同向运动。
- 根据权利要求13所述的面板驱动机构,其特征在于,所述支撑组件包括驱动盒(2160)和若干定位轴承(2170),所述若干定位轴承(2170)转动连接在驱动盒(2160)上,且定位轴承(2170)的外缘分别与上支架(2110)和下支架(2120)的上下两侧边相接触。
- 根据权利要求21所述的面板驱动机构,其特征在于,所述支撑组件 还包括限位装置,所述限位装置设置在上支架(2110)和\或下支架(2120)与驱动盒(2160)之间,用于限制上支架(2110)和下支架(2120)相对驱动盒(2160)的运动范围。
- 根据权利要求22所述的面板驱动机构,其特征在于,所述限位装置包括限位柱(2180)和限位槽(2190),所述限位槽(2190)开设在驱动盒(2160)上,所述限位柱(2180)的一端固定连接在上支架(2110)和\或下支架(2120)上,另一端设置在限位槽(2190)内,所述限位槽(2190)用于限制限位柱(2180)的运动范围。
- 根据权利要求13所述的面板驱动机构,其特征在于,所述上支架(2110)和下支架(2120)所在弧线的半径相同。
- 根据权利要求24所述的面板驱动机构,其特征在于,所述上支架(2110)和下支架(2120)所在弧线的圆心位于同一条竖直直线上。
- 一种空调室内机,其特征在于,包括如权利要求13至25任一所述的面板驱动机构,所述上支架(2110)和下支架(2120)的外端与面板(2200)相铰接。
- 根据权利要求26所述的空调室内机,其特征在于,所述面板驱动机构为两组,分别设置在空调室内机机体的左右两侧。
- 根据权利要求26所述的空调室内机,其特征在于,所述上支架(2110)和下支架(2120)的外端分别设置有转轴(2112),所述面板(2200)对应上支架(2110)和下支架(2120)的位置处分别设置有用于连接转轴(2112)的卡钩(2210)。
- 一种前面板运动机构,包括前面板和驱动组件,其特征在于,所述前面板上设置有具有开口的变形卡口(39),所述驱动组件用于与所述前面板相连的一端设置有安装轴端(38),所述安装轴端(38)由所述变形卡口(39)的开口处嵌入所述变形卡口(39)内与所述前面板(310)可转动连接。
- 根据权利要求29所述的前面板运动机构,其特征在于,所述变形卡口(39)为圆弧形勾状卡口,且所述变形卡口(39)的开口处所对应的圆心角不大于60°。
- 根据权利要求30所述的前面板运动机构,其特征在于,所述变形卡口(39)的开口朝向所述前面板(310)的前下方。
- 根据权利要求29所述的前面板运动机构,其特征在于,其特征在于,所述驱动组件包括:位于室内机壳体(31)内,且可正向和反向转动的主动齿轮(32);与所述主动齿轮(32)啮合,且滑动设置于所述室内机壳体(31)中的弧形齿条,所述弧形齿条的凹面朝上,且所述弧形齿条的前端设置有所述安装轴端。
- 根据权利要求32所述的前面板运动机构,其特征在于,所述弧形齿条包括与所述前面板(310)的上端可转动连接的上部弧形齿条(331),和与所述前面板(310)的下端可转动连接的下部弧形齿条(332),所述上部弧形齿条(331)的凸面设置有上部啮合齿,所述下部弧形齿条(332)的凹面设置有与所述上部啮合齿模数相同的下部啮合齿,所述主动齿轮(32)位于所述上部弧形齿条(331)与所述下部弧形齿条(332)之间,且通过中间传动机构带动所述上部弧形齿条(331)和所述下部弧形齿条(332)运动。
- 根据权利要求33所述的前面板运动机构,其特征在于,所述前面板(310)上用于与所述上部弧形齿条的安装轴端(38)配合的变形卡口(39)为圆弧形勾状卡口,且所述变形卡口(39)的开口朝向所述前面板(310)的前下方;所述前面板(310)上用于与所述下部弧形齿条的安装轴端(38)配合的变形卡口(39)由相对设置的上端卡爪和下端卡爪构成。
- 根据权利要求34所述的前面板运动机构,其特征在于,所述上端卡爪和所述下端卡爪上还设置有方便所述下部弧形齿条的安装轴端(38)嵌入所述变形卡口(39)内的导向斜面。
- 根据权利要求33所述的前面板运动机构,其特征在于,所述中间传动机构包括相互啮合的第一中间齿轮(34)和第二中间齿轮(35),所述第一中间齿轮(34)与所述下部弧形齿条(332)啮合,所述第二中间齿轮(35)与所述上部弧形齿条(331)啮合,所述主动齿轮(32)与所述第一中间齿轮(34)或所述第二中间齿轮(35)啮合。
- 根据权利要求36所述的前面板运动机构,其特征在于,还包括罩设 在所述上部弧形齿条(331)外部的上部导向壳体(3311),和罩设在所述下部弧形齿条(332)外部的下部导向壳体(3322),所述上部导向壳体(3311)的凸面开设有沿自身长度方向延伸,且供所述第二中间齿轮(35)穿入的上部让位槽,所述下部导向壳体(3322)的凹面开设有沿自身长度方向延伸,且供所述第一中间齿轮(34)穿入的下部让位槽,所述前面板运动机构还包括:设置在所述室内机壳体(31)内部,并分别与所述上部导向壳体(3311)的凸面和所述下部导向壳体(3322)的凹面配合的第一导向轴承(36);设置在所述室内机壳体(31)内部,并分别与所述上部导向壳体(3311)的凹面,以及所述下部导向壳体(3322)的凸面配合的第二导向轴承(37),所述第一导向轴承(36)和所述第二导向轴承(37)构成供所述上部弧形齿条(331)和所述下部弧形齿条(332)运动的滑道。
- 一种空调室内机,包括前面板运动机构,其特征在于,所述前面板运动机构为如权利要求29-37任意一项所述的前面板运动机构。
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